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Alkaline RO System Guide

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69 views24 pages

Alkaline RO System Guide

Uploaded by

vdefelipe8
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Alkaline RO System

INSTALLATION MANUAL

1-800-992-8876
Customer Support

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Disclaimer
All rights reserved.
All material published on this site by Express
Water Inc., including all portions of the website,
content, site design, text, and graphics may
NOT BE REPRODUCED OR DISTRIBUTED, in
whole or in part, without prior written
permission of Express Water Inc.

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Table Of Contents
• Purchase introduction..................................................................................... Page 4
• Included Components/Parts......................................................................... Page 5
• Itemization of Components.......................................................................... Page 6

• Installation STEP 1
Tighten the housings.......................................................................................... Page 8

• Installation STEP 2
Insert elbow fittings.............................................................................................Page 9

• Installation STEP 3
Connect to feed water line............................................................................... Page 10

• Installation STEP 4
Leak detector installation.................................................................................. Page 12

• Installation STEP 5
Drain Saddle install ............................................................................................ Page 13

• Installation STEP 6
Install the faucet................................................................................................... Page 14

• Installation STEP 7
Connect the tank................................................................................................. Page 16

• System connections......................................................................................... Page 17


• System startup.................................................................................................. Page 18
• Filter change instruction ............................................................................... Page 19
• System maintenance ...................................................................................... Page 21
• Troubleshooting................................................................................................ Page 22
• Conditions........................................................................................................... Page 23
• Warranty.............................................................................................................. Page 24

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Introduction
You have purchased the finest residential Reverse Osmosis Alkaline
Drinking Water System available for your home. When properly maintained,
this system will provide you with years of great tasting, pure drinking water
and trouble-free service.

Please read the enclosed section regarding the proper care and maintenance
of your new Water System, and experience the taste of exceptional purity.

Please make sure to thoroughly read the installation manual and warranty
information before any attempt to install this unit in your home.

Also, please make sure to inspect the package for any missing or
shipping damages.

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Components / Parts
Your new RO Alkaline system should include the following items.
If any item is missing, please contact your supplier, retailer or any
local professional plumbing service.

Please take a few moments to check all the following components:

• 10 Stage Alkaline Reverse Osmosis Assembly


• Drinking Water Storage Pressure Tank
• Feed Water Valve
• Drain Saddle Valve
• Storage Tank Shut-Off Ball Valve
• Faucet Package
• Filter Housing Wrench
• Color Poly Tubing
• Extra Locking Clips
• Leak Stop Valve
• Teflon tape

Recommended Tools List


Before you begin, make sure the installation kit and tools are
complete and ready to use.

• Box cutter
• Phillips screwdriver
• 1/4” Drill Bit (waste line connection)
• 1/2” Drill Bit (faucet hole)
• Wrench or adjustable wrench

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Quick Connect Guide

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Installation Step 1
Tighten The Housings

BOTTOM FILTER PLACEMENT


Remove plastic wrappings from the 3 housings and
filters, then assemble the housings onto the main
system as follows:

1. Stand the 3 housings upright. Make sure each


housing has a rubber O-ring in its groove.
2. Put the Orange labeled Sediment filter into the “1st
stage” housing with the Orange label on the right.
3. Put the Green labeled GAC filter into the “2nd
stage” housing with the Green label in the middle.
4. Put the Blue labeled Carbon filter into the “3nd
stage” housing with the Blue label on the left.

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Installation Step 2
Elbow Fitting Connection

Screw the elbow fitting into the end of the


right filter housing (in) until tightened and
(the insert) is facing at a downward angle.

Fully insert the white tubing into the fitting.


Apply force while pushing tube into fitting
to ensure the quick connect has locked.

Screw the elbow fitting into the end of the


left filter housing (out) until tightened and
(the insert) is facing at a 11 O’Clock degree.

Fully insert the red tubing into the fitting.


Apply force while pushing tube into fitting
to ensure the quick connect has locked.

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Installation Step 3
Feed Water Adapter

Tapping into COLD WATER line

CAUTION!
The water supply to the unit MUST be from the COLD WATER LINE.
HOT WATER will severely damage your R.O. System.

1. Locate the cold water (angle) shut off valve (see picture above) underneath
the sink and turn it off.
Open the cold water faucet to release the pressure.
On single-handle kitchen faucets, the hot water may have to be turned off to
prevent any hot water cross over.
If water continues to come out of faucet with angled valve turned off, the
house main water must be turned off.

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Red Tube

Red Tube

2. As shown above, this adapter connection can be used for both 3/8” or
1/2” feed line plumbing. Simply by switching the adapter nut like below
(PART A) from one side of the adapter valve to the other.

NOTE!
DO NOT USE TEFLON TAPE
(USE WRENCH)
DO NOT OVER TIGHTEN

WARNING!
WATER PRESSURE SHOULD NOT EXCEED 80 PSI

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Installation Step 4
Leak Detector

OUT

1. 2.
POSITION THE SYSTEM TO THE DESIRED POSITION THE LEAK DETECTOR IN THE
PERMANENT LOCATION SAME CABINET NEAR THE SYSTEM AND
SCREW IT TO THE CABINET FLOOR

White Tube Red Tube

OUT IN

3.
CONNECT THE RED TUBE INTO THE FEED VALVE AND INTO THE INLET (IN) OF
THE LEAK DETECTOR. CONNECT THE WHITE TUBE INTO THE OUTLET (OUT) OF THE
LEAK DETECTOR AND INTO THE 1ST STAGE OF THE RO SYSTEM (TO FEED)

White Red
Tube Tube

OUT IN OUT IN

4. 5.
TAKE OFF THE PLASTIC WRAP AND TURN THE SWITCH DOWN, AND THE LEAK
PLACE THE COMPRESSED TEXTILE DETECTOR IS READY TO BE USED

Note! Please avoid contact of any liquid to the compressed textile.


Failure to do so will activate the textile and shut the incoming water.

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Installation Step 5
Drain Saddle Valve

A Drain Saddle Valve is used to connect the waste water line to the drain
pipe under the sink, and is designed to fit around a standard 1 1/2-inch OD
drain pipe. The drain saddle valve should always be installed before (above)
the p-trap and on a vertical or horizontal drain pipe. To avoid clogging the
drain line with debris, do not install the drain saddle near a garbage disposal.

1. Position the drain saddle valve at selected


location and mark for the opening.
2. Drill ¼ -inch (6.3mm) hole at mark through
one side of pipe.
3. Remove backing from gasket and place
adhesive side to the fitting half of drain clamp
around hole.
4. Position both halves of drain saddle on
drain pipe so the opening aligns with drilled
hole. Use a small drill bit to verify that drain
clamp is properly aligned.
5. Secure drain saddle clamp on valve with
bolts and nuts provided. (Do not over tighten,
and make sure there is equal space between
saddle halves on each side.)

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Installation Step 6
RO Faucet

(If Applied)

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The RO Faucet may be installed on any flat surface. Check the underside of
the location for interference. You may use the existing hole on the sink or
drill a new hole.

Make sure the washer is big enough to cover the hole. If you drill a new
hole on the countertop or sink, make sure that drilling the hole will not
damage any pipe or wiring underneath the countertop or sink.

Stainless Steel Sink


1. Determine the desired location for your RO faucet on your sink surface.
2. Place masking tape or duct tape on the determined location for the hole
to be drilled.
3. Use a variable speed drill set on slow speed and drill with a 1/8 inch
(3mm) drill bit to make a center hole at the select location.
Note!
Use water or lubricant to keep the drill bit cool while drilling.
4. Enlarge the hole using a ¼ inch (6.4mm) drill bit. Use factory approved
method or approved plumbing practice to drill hole in sink.
5. Enlarge the hole to 1/2-inch diameter. Keep bit well lubricated and drill
slowly.
6. On top of the sink, insert the chrome base plate (Escutcheon plate), and
the large rubber washer in that order over the threaded mounting tube at
the base of the faucet (If Applied).
7. Under the sink, install the large metal (or plastic) washer and the star
washer (or lock washer) over the threaded stem. Screw on the nut and
tighten.
8. Connect the freshwater line sleeve over the brass compression nut and
the white plastic ferrule (do not use the brass ferrule) over blue tubing, then
push to the end of the threaded stem. Screw on thecompression nut and
tighten or use the quick connection adapter (PLEASE REFER TO PAGE 14)

Porcelain Sink
To drill on a porcelain sink, a spring-loaded Relton style drill set is strongly
recommended to prevent chipping. Avoid high speed drilling during the initial
cutting of porcelain as this can cause chipping.

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Installation Step 7
RO Tank Assembly

NOTE!
Do not tamper with the air valve on low side of storage tank.
It has been preset at 7–10 psi by the manufacturer.

1. Open the box and remove the stand from the top of the tank.
2. Wrap the thread 6-8 times with plumbers (Teflon) tape only.
3. Connect the ball valve to the thread. Make sure it is tight but not overly
tight.
4. Place the storage tank in desire location. Since it is the pressure storage
tank, it can stand up straight or lie down.
5. Connect the (yellow) tubing from the T connection of the post carbon inline
filter (10th stage) to the tank ball valve. (See Alkaline system diagram page 6)
6. Turn the tank ball valve on.

ON POSITION OFF POSITION

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System Connections
1/4” Yellow Tubing to Tank

I
K

1/4” Blue Tubing


L to Faucet
H
1/4” Black Tubing
G to Drain

D
E

from Leak Stopper


1/4” White Tubing
J

1/4” Red Tubing


from Feed
C
B

• A to B. Connect the RED tube into the feed adapter (point A) and to the inlet
marked as “in” of the leak detector (point B).
• C to D. Connect the WHITE tubing to first stage housing (point D) to the
outlet marked as “out” of the leak detector (point C).
• F to E. Connect the RED tubing from the Automatic Shut Off Valve (point F) to
the 3rd stage housing (point E).
• G to H. Connect the BLACK tubing from the Drain Saddle Valve (point H)
to the Flow Restrictor marked as “to drain” (point G).
• J to I. Connect the YELLOW tubing from the storage-tank (point J) to the post
carbon inline tee (point I).
• L to K. Connect the blue tubing from the faucet (point L) to the end of the post
inline carbon marked as “to faucet” (point K).
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System Startup
1. Turn on both the cold water supply and the under sink feed-water valve,
but close the tank ball valve. If any leaks are noted, turn off valve and
correct before proceeding.
2. Open RO faucet for continuous flow (flow rate may vary).
3. Check system for leaks; tighten when necessary.
4. After 5 minutes, the water will start to drip out of the RO faucet. Let it
drip for about 10 minutes and then flip the handle to the closed position.
Turn on the tank ball valve. It will take several hours (2-3) for the storage
tank to fill, depending on the incoming water pressure.

DO NOT DRINK THE WATER FROM THE FIRST TANK PRODUCED BY


YOUR NEWLY PURCHASED SYSTEM.

5. After the tank is full (you will hear the water stop), flush the system by
placing the RO faucet in the open position until the water is completely
discharged.
WATER FLOW WILL CHANGE TO (DRIPPING) DEPENDING ON YOUR
WATER PRESSURE.

6. Upon complete discharge of storage tank, turn handle to closed position


on RO faucet and let the refilling process begin.
This process could take 2-3 hours to complete.
*******(REPEAT STEP 5 & 6 THREE TIMES)*******

7. After the fourth tank is filled, you may drink the water.
8. Check for leaks daily during the first week of use and periodically
thereafter.
9. You may notice that the water may be milky colored during the first
week. This is an indication of air bubbles in the water; it is normal and safe.

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System Maintenance
This recommendation is intended for maximum efficiency of RO SYSTEM.
1. Filter maintenance
a. It is OK to store filters for several years.
b. To keep the unopened filter sealed, place it into an airtight container,
preventing it from absorbing air. This prolongs the shelf life of the carbon
filter and avoids any possible odor from the air.
2. Membrane maintenance
a. The dry-packed membrane usually has a two-year shelf life. To prolong the
shelf life, keep unopened dry membrane in the refrigerator.
b. Once used, run the RO system every day for at least 10–15 minutes (about
1 gallon or 4 liters of drinking water). This helps maintain the membrane
performance.
c. If you will not be using the RO system for weeks, drain the storage tank
completely. Fill the tank and drain it twice before using the RO system again.

THIS RO SYSTEM CONTAINS FILTERS THAT MUST BE REPLACED AT


REGULAR INTERVALS TO MAINTAIN PROPER PERFORMANCE.
USE ONLY FACTORY-APPROVED FILTERS.

How to sanitize your drinking water system (Recommended once a year).

1. Close the incoming water (Feed Valve)


2. Open drinking water faucet and drain the system completely and then
close the faucet.
3. Remove ONLY the following filter cartridges:
(Stage 1,2,3 Bottom Filters + Stage 4. Membrane)
Stage 1 Sediment
Stage 2 GAC
Stage 3 Carbon
Stage 4 RO Membrane
4. Mix 1 gallon of water with 2 tbsp of household bleach.
5. Fill up the bottom filters housing with the solution and close them.
6. Open the incoming water to the system (Feed Valve) and let it run for 10
minutes.
7. Open the drinking water faucet and let it drain for 10 minutes.
8. Close the drinking water faucet and wait for 10 minutes and then open
the drinking water faucet again and completely drain. (If you smell the
household bleach from the drinking water faucet, repeat steps 7 and 8)
9. Now you are ready to replace the filter cartridges.
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Filter Change

How to change the 1st, 2nd and 3rd stage fitlers


1. Turn off the water supply connected to the Reverse Osmosis system and
Tank Valve (if applicable) -- then open the dispensing tap downstream to
release pressure.
2. After releasing pressure, place the filter manifold in a bucket and unscrew
the filter sumps using the filter wrench to loosen the housings. Keep track of
which filter came from which housing.
3. Throw out the old filters and wash the filter housings with dishwashing
soap then proceed to rinse well with cold water. Ensure your hands are
washed and clean before unwrapping the new filters. Place filters inside the
correct housings, making sure the O-Rings are in their proper location
(within the ridges of the housing) before you tighten the housings.
Do not overtighten.

Turn Left to OPEN

Turn Right to CLOSE

How to change the RO Membrane and top filters


1. Open the membrane housing by unscrewing the cap, then pull out the
membrane with a pair of pliers. Be sure to note which side is the front and
which side is the back. Wash out, rinse and refill housing with new membrane
making sure to push it in firmly then close the housing by tightening it hand
tight.
2. Replace the Alkaline Filter by removing the 2 elbows from both sides of the
filter. Detach the filter from the holding clips and push the new filter into the
clips. Connect both elbows back (check the direction of flow).
3. Top filter (Inline Carbon) please remove the locking clip (if any) from the
two ends. Using your fingernail, push the collet in while pulling the

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connection to disconnect the fitting from the two ends of the filter. Discard
the old filter and connect the fitting to the new post carbon filter.
4. Now you can fully open the inlet tap and the tank valve (if any) and
empty the tank. Then, let the system refill with water, this process typically
takes 2 to 4 hours. You can open the dispensing tap briefly to release any
air trapped inside the system while it’s filling. Note: the first few cups of
water may be black in color due to carbon fines. (Be sure to check
for leaks in the first 24 hours.)
5. After it has filled for 2-4 hours, drain the entire system by opening the
faucet until water flow is reduced to a slow trickle, then, close the faucet
and repeat the procedure 3 more times. If the system is connected to a
refrigerator, do not drain the system through the refrigerator water
dispenser, the carbon fines from the new carbon filter will clog the internal
fridge filter.

Make sure the O Ring is in place before


you tighten the Membrane Housing Cap

Recommended filter replacement schedule

CTO GAC SED ALK


6 MONTHS

MEM Inline
12 MONTHS
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Troubleshooting

VACATION MODE
Please Locate the red valve found on the feed water adapter connected to your
water supply (shown on page 6 component 1).

Activate: Turn the Red valve away from the red tube connection to shut off feed
water supply to the system.
Deactivate: Turn the Red valve to point towards the red tube connection to open
the feed water supply to the system.

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Conditions
READ THIS FIRST
Please pay attention to the following installation and safety recommendations:
• Read the installation manual before installing this system.
• Install the system at a location with adequate drainage.
• This water system unit is for INDOOR use ONLY. To preserve the unit, avoid using
extremely HOT/COLD water, and protect against sudden temperature changes.
• Install the system under supervision of a professional, licensed installer or plumber.
• Inspect all connections after the installation to make sure NO LEAKS occur.
• Wait and inspect the system AFTER it’s pressurized.
• MUST install the Pressure Regulator on the system when pressure is over 80 PSI.
• Strongly recommended: SHUT OFF the water supply when homeowner/user will not
be using the water system for a long period of time.

IMPORTANT
Please contact your insurance carrier before installing the water system.
The manufacturer WILL NOT cover ANY water damage under any circumstance.
These are our recommendations to avoid any water damage.
• Must install the PRESSURE REGULATOR/PRESSURE LIMITING VALVE and LEAK
DETECTOR SHUTOFF DEVICE to avoid water damage.
• Homeowner/User is obligated to properly maintain the water system unit
periodically, every 2 years which includes the following:
Replace the O-ring seals on the filter canister, fitting, filter cartridges and
membrane housing.
Replace the fitting connectors with proper replacement parts.
Replace the filter canisters with proper replacement parts
Replace the filter cartridges with the correct size and length replacements.
Replace the water seal tape on ALL connector fittings
ALL O-RING SEALS, FITTINGS, FILTER CANISTERS, AND WATER SEAL
TAPE WEAR OUT AFTER CERTAIN PERIOD OF TIME. THE LIFETIME OF THESE
COMPONENTS ARE SUBJECT TO WATER QUALITY. THEREFORE, ADEQUATE
MAINTENANCE IS NECESSARY AND MANDATORY

• Please contact a professional, licensed installer or plumber who meets the above
requirements. The Manufacturer’s insurance carrier WILL NOT cover any loss. Please
consult your own insurance carrier for terms and conditions.

WARNING
For drinking water application, do not use where the water is microbiologically unsafe
or unknown quality without adequate disinfection before or after the system.

Keep away from High or Freezing temperatures.

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Limited Warranty
Express Water Inc. (“Express Water”) warrants this Product
(including any accessories) against defects in material or workmanship as follows:
For a period of 1 year from the date of purchase, if this Product is determined to be
defective, Express Water will repair or replace the Product at no charge. After the
Warranty Period, you must pay for all the charges.
In addition, Express Water will supply, at no charge new replacements in exchange
for defective parts for a period of one (1) year excluding filters. Labor for removal and
installation is not cover under this warranty.
To obtain warranty service, you must take the Product, or deliver the Product freight
prepaid, in either its original packaging or packaging affording an equal degree of
protection Express Water.
This warranty does not cover cosmetic damage or damage due to acts of God,
accident, misuse, abuse, negligence, commercial use, or modification of, or to any
part of the Product. This warranty does not cover damage due to improper
installation, operation, maintenance, repair or connection to improper water source.
Proof of purchase in the form of a bill of sale or receipted invoice which is evidence
that the unit is within the warranty period must be presented to obtain warranty
service. This warranty is invalid if the factory applied serial number has been
altered or removed from the Product.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE


EXCLUSIVE REMEDY OF THE CONSUMER. EXPRESS WATER SHALL NOT BE LIABLE
FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY
EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENT
PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS
PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.

For service assistance or resolution of a service problem,


or for product information or operation, call:

Express Water Response Center


1-800-992-8876

Or write to:
support@expresswater.com
12843 Foothill Blvd, Unit C, Sylmar, CA 91342

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