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Draft ITP PV NEW PEP Scrubber

The document provides an inspection and test plan for certifying new pressure vessel equipment. It outlines inspection activities, acceptance criteria and inspection levels for documentation review, materials checking, layout, fitting, welding, and non-destructive testing. The plan covers visual inspections, dimensional checks, material verification, welding procedures, and radiographic and ultrasonic testing.

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inspectionzona11
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135 views4 pages

Draft ITP PV NEW PEP Scrubber

The document provides an inspection and test plan for certifying new pressure vessel equipment. It outlines inspection activities, acceptance criteria and inspection levels for documentation review, materials checking, layout, fitting, welding, and non-destructive testing. The plan covers visual inspections, dimensional checks, material verification, welding procedures, and radiographic and ultrasonic testing.

Uploaded by

inspectionzona11
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INSPECTION AND TEST PLAN OF CERTIFICATION PT Devnusa Roga Planindo

FOR NEW PRESSURE VESSEL EQUIPMENT Inspection & Technical Services

Project : 20050 – Recertification Project


User : PT Pertamina EP Poleng
Location : Poleng Field
Document
Inspection and Test Plan (ITP)
Revision
Certification of New
Pressure Vessel Page No Page 1 of 4
INSPECTION TEST INSPECTION REFERENCE INSPECTION LEVEL
NO ACCEPTANCE CRITERIA
ITEMS ACTIVITIES DOCUMENT Manufactur PEP DRP MIGAS
1. DOCUMENT 1.1. QA/QC Manual P R R
1.2. Approval of drawings and design ASME SECT.VIII Div.1 UG- ASME SECT.VIII Div.1 R A R
calculations
27; UG-32; Appendix 1 UG-27; UG-32; Appendix 1,
DATA SHEET OWNER DATA SHEET, OWNER
SPEC SPEC

1.3. Qualification/approval of Welding ASME SECT.IX OWNER ASME SECT.IX OWNER SPEC P A R
SPEC
Procedures
ASME SECT.IX ASME SECT.IX P R R
1.4.Qualification/approval of Welders and
Welding Operator
ASME SECT.V ASME SECT.V OWNER SPEC R A R
1.5. Approval of NDT procedure including

2. MATERIALS 2.1.Review of Mill/Test certificates and OWNER SPEC, MILL CERTS OWNER SPEC, MILL CERTS R R R
conformance to code
ASME SECT.VIII Div.1 ASME SECT.VIII Div.1 P H H
2.2. Check materials (visual)
UG- 93 OWNER SPEC UG-93 OWNER SPEC

2.3. Dimensional check and report ASME SECT.VIII Div.1 UG- 93; ASME SECT.VIII Div.1 UG-93; P/R R R
UG- UG-81
2.4. Check thickness MILL CERTS; DATA SHEET ASME SECT.VIII Div.1 DESIGN P R R
CALCS
3. LAYOUT AND 3.1. Cutting plates and other stock ASME SECT.VIII Div.1 UG- 77 ASME SECT.VIII Div.1 UG-77 P M R
CUTTING 3.2. Check transferring of heat numbers ASME SECT.VIII Div.1 UG- 77 MILL CERTS OWNER P M R
SPEC ASME SECT.VIII
3.3. Check layout and marking of shell head AFC DRAWING AFC DRAWING P M R
3.4. Check position of nozzle AFC DRAWING AFC DRAWING P M R

Legend : P-Preparation V-Verification W-Witness M-Monitor R-Review A-Approved H-Hold Point Inspection
INSPECTION AND TEST PLAN OF CERTIFICATION PT Devnusa Roga Planindo
FOR NEW PRESSURE VESSEL EQUIPMENT Inspection & Technical Services

Project : 20050 – Recertification Project


User : PT Pertamina EP Poleng
Location : Poleng Field

Document
Inspection and Test Plan (ITP)
Revision
Certification of New
Pressure Vessel Page No Page 2 of 4
INSPECTION TEST INSPECTION REFERENCE INSPECTION LEVEL
NO ACCEPTANCE CRITERIA
ITEMS ACTIVITIES DOCUMENT Manufactur PEP DRP MIGAS
4. FIT UP 4.1. Check fit-up of Shell / closing Head /
4.1.1. Long Seams ASME SECT.VIII Div.1 UW- 9; ASME SECT.VIII Div.1 UW-9; P R R
UW- UW-
4.1.2. Circum Seams ASME SECT.VIII Div.1 UW- 9; ASME SECT.VIII Div.1 UW-9; P R R
UW- UW-
4.1.3. Nozzle attachments ASME SECT.VIII Div.1 UW- 9; ASME SECT.VIII Div.1 UW-9; P R R
UW- UW-
4.1.4. Reinforcement & telltale hole ASME SECT.VIII Div.1 UG- 37 ASME SECT.VIII Div.1 UW- P R R
9; UW- 32;UW-33

5. WELDING 5.1. Check preheating (if any) WPS/PQR WPS/PQR P M R


5.2. Check conformance to WPS WPS/PQR WPS/PQR P M R
5.3. Check welders and welding operators ASME SECT. IX ASME SECT. IX P M R
5.4. Check welding electrode used ASME SECT. IX WPS/PQR ASME SECT. IX WPS/PQR P M R

6. N.D.E 6.1. Buttweld ( Long Seam, Circum Seam &


Nozzle to
6.1.1 100% Visual inspection after welding ASME SECT.VIII Div.1 ASME SECT.VIII Div.1 P W R
6.1.2 100% RT before and after PWHT (if any) OWNER SPEC. P R R

6.2. Other

6.2.1 UT on nozzle to Shell/Heat attachment OWNER SPEC. ASME SECT.VIII Div.1 P W/R R
6.2.2 MPT on attachment to Shell/Head OWNER SPEC. ASME SECT.VIII Div.1 P W/R R
6.2.3 MPT on nozzle, repad attached to OWNER SPEC. ASME SECT.VIII Div.1 P W/R R
pressure part
Legend : P-Preparation V-Verification W-Witness M-Monitor R-Review A-Approved H-Hold Point Inspection
INSPECTION AND TEST PLAN OF CERTIFICATION PT Devnusa Roga Planindo
FOR NEW PRESSURE VESSEL EQUIPMENT Inspection & Technical Services

Project : 20050 – Recertification Project


User : PT Pertamina EP Poleng
Location : Poleng Field

Document
Inspection and Test Plan (ITP)
Revision
Certification of New
Pressure Vessel Page No Page 3 of 4

INSPECTION TEST INSPECTION REFERENCE INSPECTION LEVEL


NO ACCEPTANCE CRITERIA
ITEMS ACTIVITIES DOCUMENT Manufactur PEP DRP MIGAS
6.2.4 MPI after back gouging if backside of rood OWNER SPEC. ASME SECT.VIII Div.1 P W/M R
pass
MPI after root pass if backside of
inaccessible
7. PWHT (IF 7.1. Procedure ASME SECT.VIII Div.1 ASME SECT.VIII Div.1 P R R
APPLICABLE)
7.2. Calibration of gauges P, R R R

7.3. PWHT operation PROCEDURE ASME SECT.VIII Div.1 P W/R R


7.4. Record OWNER SPEC. R R R

7.5. Hardness test ASME SECT.VIII Div.1 ASME SECT.VIII Div.1 R W/R R

8. DIMENSIONAL 8.1. Check roundness of shell after welding ASME SECT.VIII Div.1 ASME SECT.VIII Div.1 P M R
AND FINAL
8.2. Final visual and dimensional check ASME SECT.VIII Div.1 ASME SECT.VIII Div.1 P M R
8.3. Check for completeness of nozzle, ASME SECT.VIII Div.1, AFC ASME SECT.VIII Div.1 AFC P M R
support, DRAWING
DRAWING
8.4. Check for NDE coverage NDE MAP NDE MAP P M R

8.5. Check soap sud test of reinforcement ASMESECT.VIIIDiv.1 ASME SECT.VIII Div.1 P M R
8.6. Internal check for cleaninq P M R
8.7. Check thickness shell, head after forming, nozzle ASME SECT.VIII Div.1 ASMESECT.VIII Div.1 P
neck

9. HYDROTEST 9.1. Procedure ASMESECT.VIIIDiv.1 ASME SECT.VIII Div.1 P R R


9.2. Calibration of qauqes ASMESECT.VIIIDiv.1 ASME SECT.VIII Div.1 P,W R R
9.3. Hydrotest operation ASME SECT.VIII Div.1UG- 99; UG- ASME SECT.VIII Div.1 UG-99; UG-102 w H W/H
102
Legend : P-Preparation V-Verification W-Witness M-Monitor R-Review A-Approved H-Hold Point Inspection
INSPECTION AND TEST PLAN OF CERTIFICATION PT Devnusa Roga Planindo
FOR NEW PRESSURE VESSEL EQUIPMENT Inspection & Technical Services

Project : 20050 – Recertification Project


User : PT Pertamina EP Poleng
Location : Poleng Field

Document
Inspection and Test Plan (ITP)
Revision
Certification of New
Pressure Vessel Page No Page 4 of 4

INSPECTION TEST INSPECTION REFERENCE INSPECTION LEVEL


NO ACCEPTANCE CRITERIA
ITEMS ACTIVITIES DOCUMENT Manufactur PEP DRP MIGAS
9.4. Record ASMESECT.VIIIDiv.1 ASMESECT.VIII Div.1 R R R

10. REPORTING 10.1 Inspection Report ASME SECT.VIII Div.1UG- 120 ASME SECT.VIII Div.1 UG-120 N/A R P

11. ISSUE CERTIFICATE (COI) 11.1 Prepare pressure vessel certificate QUALITY DOSSIER P
N/A R

Reviewed PT Pertamina EP Poleng Field Reviewed PT Devnusa Roga Planindo Approved by: Ditjen Migas
Signature: Signature: Signature:

Dila Yuniardi
Date : Date: Date:

Legend : P-Preparation V-Verification W-Witness M-Monitor R-Review A-Approved H-Hold Point Inspection

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