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5kab PC

The document is a parts catalogue for the Yamaha 5KAB motorcycle. It provides an overview and structure of the parts numbering system. It then lists the detailed parts, grouped by major mechanical sections of the motorcycle like the engine, frame, wheels, and electrical components.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
2K views49 pages

5kab PC

The document is a parts catalogue for the Yamaha 5KAB motorcycle. It provides an overview and structure of the parts numbering system. It then lists the detailed parts, grouped by major mechanical sections of the motorcycle like the engine, frame, wheels, and electrical components.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CRUX

5KAB
Parts & Accessories
CRUX PARTS CATALOGUE
INDIA YAMAHA MOTOR PVT. LTD.
1st edition, September 2011 All rights reserved.
Any reprinting or unauthorized use without the written permission of
INDIA YAMAHA MOTOR PVT. LTD. is expressly prohibited.
Printed in INDIA
FOREWORD
This Parts Catalogue is related to the parts in use for the YAMAHA - 5KAB When you Colour Code Colour Name Abbreviation
are ordering replacement parts for 5KAB refer to this Parts Catalogue and quote
both part numbers and part names correctly. 0033 YAMAHA BLACK YB
00H6 CANDY MAROON CNM
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Service Actions. It is advisible that according
to the Service Action you make necessary corrections tothe Parts Catalogue on NOTICE
hand to keep it up-to-date.
The description and illustration in this Parts Catalogue may not necessarily match
2. Indication of No. of constituent parts for assembly. with the physical appearance of the parts.
The numeral appearing to the right of each constituent part under the description
indicates the quantity of such parts for each individual assembly unit. INDIA YAMAHA MOTOR PVT. LTD. reserves the right to carry out modifications on the
vehicle, parts or accessories, as may be considered necessary, without being
EXAMPLE obliged to update this Parts Catalogue immediately.

No part of this Publication may be reproduced without written permission of


Part No. Description Qty INDIA YAMAHA MOTOR PVT. LTD.
Spare Parts Division
5TS-E1400-12 CRANK SHAFT ASSY. 1
5DG-H2110-00 BATTERY ASSY 1
90446-07804 HOSE 1
5TS-WE111-20 CYLINDER HEAD 1

3. Applicable Serial No. and Color Code

1 Frame Serial No XXX 5KAB X B X X X xxxxxx


Mfr Code Model Code Prod No Code Varient Code Month Code Year Code Factory Code Serial No
2 Frame Serial No 5KAB xxxxxx
Model Code Serial No.

1
1. Parts number Structure
1) Common parts number

XXX-XXXXX-XX-XX

Example 5KA-E4101-10 -CARBURETOR ASSY

Design Serial number


Model Function code Design Revision
Major classification # E--F--H Color Codes Painted Parts
Change Modification

Major YMC Local


classification number number 00 01 02 09 Revision Note:-
1) 'WE'indicates Kit Assy.
Engine 1 E eg:-
eg:-
00 10 11 19 Design fixed by service for market.
1X/P0
2) 'XE' indicatesSub Assy. &
5KA Chassis 2 F 10 20 21 29 Further 2X/P1
individual Parts not
Design 3X/P2
serviceable fixed by
change
Electrical 8 H manufacturing.

Note:- Only Colored parts are 12 digit in Catalog - Rest are 10 Digits(Non-Coloured Parts)

2) Standard parts number /Regular parts number


Standard parts number ; Regular parts number ;

9XX-XXXXXXX 9XXXX-XXXXX
Category Code Ex:-
901XX=Bolt and Nut
Type of Parts Ex:- 902XX=Washer and Rivet
947XX=Plug spark 903XX=Bush and Collor
932XX="O" Ring 904XX=Hose and Clamp
985XX=Screw pan head 905XX=Springand spacer
CONTENTS
ENGINE
CYLINDER ....................................................... 2 FRONT WHEEL ... .............................................. 26
CRANKSHAFT/PISTON ..................................... 3 REAR WHEEL ... ................................................ 28
VALVE .............................................................. 4 STEERING HANDLE & CABLE. ......................... 30
CAMSHAFT/CHAIN ......................................... 5 STAND FOOTREST ............................................ 31
OIL PUMP ........................................................ 6 GENERATOR ... .................................................. 33
INTAKE ............................................................ 7 FLASHER LIGHT ............................................. 34
CARBURETTOR ................................................ 8 METER ........................................................... 35
EXHAUST ......................................................... 9 HEAD LIGHT ................................................... 36
CRANKCASE .................................................. 10 TAIL LIGHT ....................................................... 37
CRANKCASE COVER 1 ..................................... 11 HANDLE SWITCH & LEVER .............................. 38
STARTER ............................................................. 12 ELECTRICAL 1 ............................................... 39
CLUTCH ......................................................... 13 ELECTRICAL 2 ............................................... 40
TRANSMISSION ............................................. 14 KITS ...................................................................... 41
SHIFT CAM FORK .......................................... 15
SHIFT SHAFT .................................................. 16 NUMERICAL INDEX

CHASSIS
FRAME ............................................................ 17
FENDER .......................................................... 18
SIDE COVER .................................................. 19
REAR ARM. & SUSPENSION ............................ 20
STEERING ...................................................... 21
FRONT FORK ................................................. 22
FUEL TANK ..................................................... 24
SEAT ... ................................................................ 25
FIG. 1 (1) CYLINDER

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5TS-WE111-20 HEAD, CYLINDER 1 1
2 5KA-E1185-00 COVER, CYLINDER HEAD SIDE 3 1
3 93210-71462 O-RING 1
4 95027-06020 BOLT, FLANGE 2
5 4LS-E1186-00 COVER, CYLINDER HEAD SIDE 1 2
6 93210-44889 O-RING 2
7 90105-08845 BOLT, FLANGE 4
8 90201-08609 WASHER, PLATE 4
9 94700-00865 PLUG, SPARK (P-RA7HC) 1
10 5KA-E1181-10 GASKET, CYLINDER HEAD 1 1
11 91810-14804 PIN, DOWEL 4
12 90110-06843 BOLT, HEXAGON SOCKET HEAD 2
13 5TS-E1311-01 CYLINDER 1 1
14 5YY-E1351-00 GASKET, CYLINDER 1

2
FIG. 2 (1I0) CRANKSHAFT & PISTON

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5TS-E1400-12 CRANKSHAFT ASSY 1
2 93306-205X3 BEARING 1 UR
93306-255Y6 BEARING 1 UR
3 5TS-E1631-10 PISTON (STD) 1
5KA-E1636-00 PISTON (0.50MM O/S) 1 AP
5KA-E1638-00 PISTON (1.00MM O/S) 1 AP
4 5KA-E1633-00 PIN, PISTON 1
5 93450-14088 CIRCLIP 2
6 5TS-E1603-00 PISTON RING SET (STD) 1
5KA-E1605-00 PISTON RING SET (0.50MM O/S) 1 AP
5KA-E1607-00 PISTON RING SET (1.00MM O/S) 1 AP
7 90280-03017 KEY, WOODRUFF 1
8 90201-122H1 WASHER, PLATE 1
9 95707-12500 NUT, FLANGE 1

3
FIG. 3 (1M0) VALVE

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-E2111-00 VALVE, INTAKE 1
2 5KA-E2121-00 VALVE, EXHAUST 1
3 4LS-E2119-00 SEAL, VALVE STEM 2
4 4LS-E2116-00 SEAT, VALVE SPRING 2
5 5YY-E2113-00 SPRING, VALVE INNER 2
6 4LS-E2118-00 COTTER, VALVE 4
7 4LS-E2117-00 RETAINER, VALVE SPRING 2
8 5YY-E2151-00 ARM, VALVE ROCKER 2
9 4LS-E2159-01 SCREW, VALVE ADJUSTING 2
10 90170-05302 NUT 2
11 4LS-E2156-00 SHAFT, ROCKER 2 2

4
FIG. 4 (1N0) CAMSHAFT & CHAIN

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5TS-E2170-00 CAMSHAFT ASSY 1 1
2 93210-108B1 O-RING 1
3 4LS-E111F-00 PLATE 1
4 91312-06012 BOLT 1
5 4LS-E2176-01 SPROCKET, CAM CHAIN 1
6 90201-08326 WASHER, PLATE 1
7 90101-08590 BOLT 1
8 94580-25090 CHAIN 1
9 5KA-E2231-20 GUIDE, STOPPER 1 1
10 5KA-E2241-10 GUIDE, STOPPER 2 1
11 4LS-E5598-00 COLLAR 1
12 95802-06020 BOLT, FLANGE 1
13 5YY-E2210-20 TENSIONER ASSY, CAM CHAIN 1
14 5YY-E2213-00 GASKET, TENSIONER CASE 1
15 95022-06016 BOLT, FLANGE 2
16 90430-06817 GASKET 2

5
FIG. 5 (2C0) OIL PUMP

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5YY-E3300-00 OIL PUMP ASSY 1
2 5KA-E3325-20 .GEAR, PUMP DRIVEN 1
3 99001-05600 .CIRCLIP 1
4 90201-07641 .WASHER, PLATE 1
5 90208-07052 .WASHER, CONICAL SPRING 1
6 93602-20800 .PIN, DOWEL 1
7 90201-07800 .WASHER, PLATE 1
8 4LS-E3329-00 GASKET, PUMP COVER 1
9 90155-06002 SCREW, FLAT FILLISTER 2
10 90340-12097 PLUG, STRAIGHT SCREW 1
11 90430-12227 GASKET 1
12 4LS-E3411-00 STRAINER, OIL 1
13 4LS-E3324-00 GEAR, PUMP DRIVE (22T) 1
14 4LS-E3451-00 FILTER,ROTARY 1

6
FIG. 6 (2J0) INTAKE

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-E3586-10 JOINT, CARBURETOR 1 1
2 93210-32801 O-RING 1
3 5KA-E3595-02 JOINT 1
4 93210-27800 O-RING 1
5 90105-06868 BOLT, FLANGE 4
6 5KA-E4411-20 CASE, AIR CLEANER 1 1
7 5KA-E4412-00 CAP, CLEANER CASE 1 1
8 5KA-E4450-10 ELEMENT ASSY, AIR CLEANER 1
9 5KA-E4458-20 .GUIDE 1
10 5DG-E4451-00 .ELEMENT, AIR CLEANER 1
11 5DG-E4461-00 .ELEMENT, AIR CLEANER 2 1
12 5KA-E4453-00 JOINT, AIR CLEANER 1 1
13 5DG-E4487-00 SPRING 1
14 4LS-E4462-00 SEAL 1
15 97607-06225 SCREW,WITH WASHER 3
16 4LS-E443E-00 PIPE, DRAIN 1
17 90467-11106 CLIP 1
18 5KA-E447F-00 ELEMENT 3 1
19 90119-06108 BOLT, WITH WASHER 2
20 90387-066K1 COLLAR 2
21 90460-43053 CLAMP, HOSE 1

7
FIG. 7 (2K0) CARBURETOR

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-E4101-10 CARBURETOR ASSY 1 1
2 5KA-1490J-20 .NEEDLE SET 1
3 5KA-14131-00 .SPRING, THROTTLE VALVE 1
4 5KA-14106-00 .CABLE ADJUST SCREW SET 1
5 4LS-14198-00 .GASKET 1
6 5KA-14112-30 .VALVE, THROTTLE 1 1
7 5HH-14103-00 .THROTTLE SCREW SET 1
8 4TL-14191-00 .PLUG, DRAIN 1
9 5KA-14239-00 .SEAL 1
10 5KA-1414G-10 .PIPE, MAIN BLEED 1
11 5KA-14142-20 .JET, PILOT (# 20) 1
12 5KA-1414A-69 .JET, MAIN (# 92.5) 1
13 5HH-14185-00 .FLOAT 1
14 5KA-14150-00 .NEEDLE ASSY 1
15 127-14186-00 .PIN, FLOAT 1
16 5KA-14197-00 .PIPE 1
17 97607-04114 .SCREW,WITH WASHER 4
18 3TU-14193-00 .PIPE 1
19 5KA-14181-00 .BODY, FLOAT CHAMBER 1 1
20 5KA-14158-00 .TOP, MIXING CHAMBER 1
21 5KA-WF141-00 .STARTER ASSY 1 1
22 241-14147-00 .O-RING 1
23 5KA-14104-00 .AIR SCREW SET 1
24 5KA-14141-13 .NOZZLE, MAIN 1
25 5KA-14139-00 .CLIP, PIPE 1

8
FIG. 8 (2N0) EXHAUST

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-E4703-40 MUFFLER COMP. 1 1
2 5KA-E4718-10 PROTECTOR, MUFFLER 1 1
3 90206-06090 WASHER, WAVE 3
4 98980-06012 SCREW, BIND 3
5 90202-05807 WASHER, PLATE 6
6 5KA-F7114-00 STOPPER, MAIN STAND 1
7 5DG-E4613-00 GASKET, EXHAUST PIPE 1
8 90110-06838 BOLT, HEXAGON SOCKET HEAD 2
9 90201-06852 WASHER, PLATE 2
10 95807-08020 BOLT, FLANGE 1
11 5TS-E4872-10 PIPE 2 1
12 5TS-E4815-00 GASKET 1
13 5YY-E4803-00 AIR INDUCTION SYSTEM ASSY 1
14 5KA-E4881-20 HOSE, BEND 1 1
15 90467-16805 CLIP 1
16 5KA-E4882-10 HOSE, BEND 2 1
17 90467-16195 CLIP 1
18 5KA-E4987-10 HOSE 1
19 90467-08808 CLIP 1
20 90467-13802 CLIP 1
21 90467-16195 CLIP 1
22 90467-08808 CLIP 1
23 95807-06012 BOLT, FLANGE 1
24 90110-06835 BOLT, HEXAGON SOCKET HEAD 2

9
FIG. 9 (2R0) CRANKCASE

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-E1166-00 PIPE, BREATHER 1 1
2 90467-13858 CLIP 1
3 5KA-E5111-02 CRANKCASE 1 1
4 5KA-WE512-31 CRANKCASE 2 1
5 5KA-E1167-00 .PIPE, BREATHER 2 1
6 93608-30839 .PIN, DOWEL 1
7 91830-21014 .PIN, DOWEL 2
8 90467-13858 CLIP 1
9 90105-06858 BOLT, FLANGE 2
10 90105-06856 BOLT, FLANGE 6
11 90105-06855 BOLT, FLANGE 2
12 4LS-E5441-00 HOLDER, CLUTCH CABLE 1

10
FIG. 10 (2S0) CRANKCASE COVER 1

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5TS-E5411-00 COVER, CRANKCASE 1 1
2 5YY-E5451-00 GASKET, CRANKCASE COVER 1 1
3 91830-21014 PIN, DOWEL 2
4 95027-06035 BOLT, FLANGE 1
5 95027-06045 BOLT, FLANGE 6
6 90340-14814 PLUG, STRAIGHT SCREW 1
7 93210-14899 O-RING 1 UR
93210-14812 O-RING 1 UR
8 90340-32808 PLUG, STRAIGHT SCREW 1
9 93210-328A4 O-RING 1 UR
93210-32813 O-RING 1 UR
10 5KA-E5191-20 PLATE 1
11 98507-06010 SCREW, PAN HEAD 1
12 5DG-E5418-01 COVER, CHAIN CASE 1
13 98907-06016 SCREW, BIND 2
14 5TS-E5421-10 COVER, CRANKCASE 2 1
15 5YY-E5461-01 GASKET, CRANKCASE COVER 2 1
16 91830-21014 PIN, DOWEL 2
17 95027-06035 BOLT, FLANGE 7
18 95027-06045 BOLT, FLANGE 2
19 4LS-E5362-00 PLUG, OIL LEVEL 1
20 93210-19809 O-RING 1
21 93101-10838 OIL SEAL 1 UR
93101-10805 OIL SEAL 1 UR

11
FIG. 11 (2U0) STARTER

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5US-E5661-03 AXLE, KICK 1
2 5YY-E5641-00 GEAR, KICK (28T) 1
3 90468-26048 CLIP 1
4 90201-202L3 WASHER, PLATE ( 0.5T) 2
5 5YY-E5671-00 WHEEL, RATCHET 1
6 90508-26667 SPRING, TORSION 1
7 5KA-E5666-00 SPACER 1
8 5TS-E5651-00 GEAR, KICK IDLE 1
9 90201-177G4 WASHER, PLATE 2
10 99009-17400 CIRCLIP 1
11 5KA-E5620-10 KICK CRANK ASSY 1
12 5US-E5621-00 .BOSS, KICK CRANK 1
13 90501-12081 .SPRING, COMPRESSION 1
14 93507-32819 .BALL 1
15 90201-15809 .WASHER, PLATE 1
16 99001-10600 .CIRCLIP 1
17 36L-E5618-00 .COVER, KICK LEVER 1
18 90179-12802 NUT 1
19 93109-20821 OIL SEAL 1

12
FIG. 12 (2X0) CLUTCH

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5TS-E6111-10 GEAR, PRIMARY DRIVE 1
2 90282-05001 KEY, STRAIGHT (5MMX16MM) 1
3 90201-122H1 WASHER, PLATE 1
4 90179-12800 NUT 1
5 5KA-E6150-10 PRIMARY DRIVEN GEAR COMP. 1
6 5KA-E6371-10 BOSS, CLUTCH 1
7 5KA-E6321-10 PLATE, FRICTION 5
8 5RE-E6324-10 PLATE, CLUTCH 1 4
9 5RE-E6351-00 PLATE, PRESSURE 1 1
10 90501-216A6 SPRING, COMPRESSION 4
11 90119-05801 BOLT, WITH WASHER 4
12 4LS-E6358-00 PLATE, PUSH 1
13 4LS-E6356-00 ROD, PUSH 1 1
14 92907-06200 WASHER 1
15 95307-06600 NUT 1
16 5YY-E6154-00 PLATE, THRUST 1 1
17 90215-12815 WASHER, LOCK 1
18 90170-12060 NUT 1
19 93503-16807 BALL 1
20 4LS-E6357-01 ROD, PUSH 2 1
21 4LS-E6381-01 PUSH LEVER COMP. 1
22 90508-14857 SPRING, TORSION 1
23 93102-12877 OIL SEAL 1
24 99009-20500 CIRCLIP 1

13
FIG. 13 (2Z0) TRANSMISSION

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5TS-E7411-00 AXLE, MAIN (11T) 1
2 5TS-E7131-10 GEAR, 3RD PINION 1
3 90209-17285 WASHER 1
4 93410-20809 CIRCLIP 1
5 5TS-E7121-10 GEAR, 2ND PINION 1
6 5TS-E7141-20 GEAR, 4TH PINION 1
7 90201-127E1 WASHER, PLATE 1
8 93306-201YE BEARING 1 UR
93306-201Y4 BEARING 1 UR
9 93306-253Y8 BEARING 1 UR
93306-203X2 BEARING 1 UR
10 4LS-E7471-00 PLATE, COVER 1
11 98502-06014 SCREW, PAN HEAD 2
12 5TS-WE740-30 DRIVE AXLE ASSY 1
13 5TS-E7221-10 GEAR, 2ND WHEEL 1
14 90209-18208 WASHER 1
15 93410-22039 CIRCLIP 1
16 5TS-E7231-10 GEAR, 3RD WHEEL 1
17 5TS-E7211-10 GEAR, 1ST WHEEL 1
18 90201-177G4 WASHER, PLATE 2
19 5RE-E7258-00 COLLAR 1 1
20 93306-204XG BEARING 1 UR
93306-204Y6 BEARING 1 UR
21 93102-20876 OIL SEAL 1
22 93306-253Y7 BEARING 1 UR
93306-203X9 BEARING 1 UR
23 93812-14823 SPROCKET, DRIVE (14T) 1
24 4LS-E7456-00 HOLDER, SPROCKET 1
25 95027-06010 BOLT, FLANGE 1

14
FIG. 14 (3J0) SHIFT CAM & FORK

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5RE-E8540-10 SHIFT CAM ASSY 1
2 4LS-E8185-00 SEGMENT 1
3 93604-10011 PIN, DOWEL 2
4 90151-06801 SCREW, COUNTERSUNK 1
5 5KA-E8511-20 FORK, SHIFT 1 1
6 5KA-E8512-20 FORK, SHIFT 2 1
7 36L-E8531-00 BAR, SHIFT FORK GUIDE 1 1
8 36L-E8535-00 BAR, SHIFT FORK GUIDE 2 1

15
FIG. 15 (3K0) SHIFT SHAFT

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 4LS-E8140-01 STOPPER LEVER ASSY 1
2 4LS-E8337-00 SPRING 1
3 90109-06806 BOLT 1
4 93102-12875 OIL SEAL 1
5 4LS-XE812-00 SHIFT SHAFT ASSY 1
6 90508-32837 SPRING, TORSION 1
7 99001-10600 CIRCLIP 1
8 93608-30839 PIN, DOWEL 1
9 5KA-E8110-10 SHIFT PEDAL ASSY 1
10 36L-E8113-00 .COVER, SHIFT PEDAL 1
11 97027-06020 BOLT, HEXAGON 1

16
FIG. 16 (3M0) FRAME

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-F1110-30 FRAME COMP. 1
2 5DG-F1316-00 STAY, ENGINE 2 1
3 90105-08809 BOLT, FLANGE 2
4 90105-088A6 BOLT, FLANGE 2
5 95707-08500 NUT, FLANGE 4
6 5KA-F1318-00 STAY, ENGINE 4 1
7 90105-08809 BOLT, FLANGE 2
8 90105-08002 BOLT, FLANGE 1
9 90201-08808 WASHER, PLATE 1
10 95707-08500 NUT, FLANGE 3
11 90105-08006 BOLT, FLANGE 1
12 90105-08007 BOLT, FLANGE 1
13 95707-08500 NUT, FLANGE 2
14 4UU-F1279-00 PLUG, BLIND 2
15 5KA-F1298-10 PROTECTOR, FOOT REST 1
16 9580N-08020 BOLT, FLANGE 2
17 5KA-F1398-00 HANGER, HELMET 1
18 5KA-F117K-10 STAY, LOCK 1
19 9760N-05114 SCREW, PAN HEAD WITH WASHER 1
20 5KA-F8100-30 TOOL KIT 1

17
FIG. 17 (3Q0) FENDER

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-F1510-01 FRONT FENDER COMP. 1
2 9580N-06016 BOLT, FLANGE 4
3 5RE-F1518-00 HOLDER, CABLE 1
4 36L-F1521-00 FLAP, FRONT FENDER 1
5 90201-05725 WASHER, PLATE 2
6 97607-05212 SCREW,WITH WASHER 2
7 9530N-05600 NUT 2
8 5DG-F1611-03 FENDER, REAR 1
9 90464-10829 CLAMP 2
10 90119-06848 BOLT, WITH WASHER 1
11 5TS-F1685-00 BRACKET, LICENSE 1
12 5TS-F1681-20 PLATE, LICENSE 1
13 90119-06108 BOLT, WITH WASHER 4
14 5KA-F177F-10 COVER 1
15 5DG-F1621-00 FLAP 1
16 9850N-06012 SCREW, PAN HEAD 2
17 92907-06100 WASHER, SPRING 2
18 5DG-F1575-00 SEAL 1 2

18
FIG. 18 (3U0) SIDE COVER

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-XF171-C0-1X COVER, SIDE 1 -YB 1 UR FOR YB
5KA-XF171-D0-5X COVER, SIDE 1 -CNM 1 UR FOR CNM
2 5KA-XF172-C0-1X COVER, SIDE 2 -YB 1 UR FOR YB
5KA-XF172-D0-5X COVER, SIDE 2 -CNM 1 UR FOR CNM
3 90480-13861 GROMMET 2
4 5DG-F1778-00 DAMPER, LOCATING 1 2
5 5KA-F8490-01 LOCK ASSY 2 1
6 36L-H398X-00 WASHER, PLATE 1
7 5KA-F176V-00 SPRING, LOCK 2 1
8 5KA-F1717-00 DAMPER 1
9 90119-06843 BOLT, WITH WASHER 1
10 5DG-F177G-00 BOX, BATTERY 1
11 5DG-F177E-00 LID 1
12 5KA-F179E-00 BAND 1
13 5KA-F1747-00 DAMPER 2
14 90119-06108 BOLT, WITH WASHER 2

19
FIG. 19 (4A0) REAR ARM & SUSPENSION

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-WF211-30 REAR ARM COMP. 1
2 36L-F2123-00 .BUSH 1 2
3 4LS-F2141-00 SHAFT, PIVOT 1
4 90170-12065 NUT 1
5 9290N-12200 WASHER 1
6 4LS-F2151-00 SEAL, GUARD 1
7 5KA-F2310-11 CHAIN CASE ASSY 1
8 90159-06843 SCREW, WITH WASHER 2
9 90159-06844 SCREW, WITH WASHER 2
10 36L-F2315-00 CAP 1
11 5KA-F2210-60 SHOCK ABSORBER ASSY, REAR 2
12 90201-106F2 WASHER, PLATE 3
13 90176-10073 NUT, CROWN 4

20
FIG. 20 (4H0) STEERING

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-F3412-00 RACE, BALL 2 1
2 5KA-F3413-00 RACE, BALL 3 1
3 5KA-F3414-00 RACE, BALL 4 1
4 4LS-F341E-10 RETAINER, BALL BEARING 1
5 4LS-F341E-00 RETAINER, BALL BEARING 1
6 5YY-F3416-00 COVER, BALL RACE 2 1
7 90179-25033 NUT 2
8 4LS-F3418-00 WASHER, SPECIAL 1
9 90202-26142 WASHER, PLATE 1
10 5KA-F3448-10 SPACER 1
11 5KA-F3435-10 CROWN, HANDLE 1
12 90101-10437 BOLT 1
13 90209-10160 WASHER 1
14 5TS-F3441-01 HOLDER, HANDLE UPPER 2
15 5TS-F3442-00 HOLDER, HANDLE LOWER 2
16 5KA-F3174-10 STAY, HEADLIGHT 1
17 9582N-06016 BOLT, FLANGE 2
18 4LS-F317J-00 DAMPER 1 2
19 5KA-F3466-01 CLAMP 1
20 9580N-06016 BOLT, FLANGE 1
21 5KA-F3487-10 STAY, PLATE 1
22 5US-F3485-00 PLATE, NUMBER 1
23 9760N-05212 SCREW, PAN HEAD WITH WASHER 4
24 95024-08050 BOLT, FLG.(SMALL HEAD) 4

21
FIG. 21 (4K0) FRONT FORK

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-F3100-50 FRONT FORK ASSY 1
2 5KA-F3102-00 FRONT FORK ASSY (L.H) 1
3 5KA-F3126-10 TUBE, OUTER (LEFT) 1
4 35B-F3110-00 INNER TUBE COMP.1 1
5 5KA-F3170-10 SEAT PIPE 1
6 35B-F3157-00 RING, PISTON 1
7 35B-F3173-00 SPINDLE, TAPER 1
8 35B-F3151-00 SPRING, REBOUND 1
9 35B-F3158-00 GASKET 1
10 35B-F3181-00 BOLT, HEXAGON SOCKET HEAD 1
11 35B-F3145-00 OIL SEAL 1
12 35B-F3156-00 RING, SNAP 1
13 35B-F3144-00 SEAL, DUST 1
14 5KA-F3141-20 SPRING, FRONT FORK 1
15 35B-F3114-00 GASKET 1
16 5TS-F3154-50 PULG, INNNER TUBE 1
17 5KA-F3118-00 SPASER TUBE 1
18 35B-F3149-00 WASHER, SPRING UPPER 1
19 5TS-F3111-50 BOLT, CAP 1
20 5KA-F3103-00 FRONT FORK ASSY (R.H) 1
21 5KA-F3136-10 TUBE, OUTER (RIGHT) 1
22 35B-F3110-00 INNER TUBE COMP.1 1
23 5KA-F3170-10 SEAT PIPE 1
24 35B-F3157-00 RING, PISTON 1
25 35B-F3173-00 SPINDLE, TAPER 1
26 35B-F3151-00 SPRING, REBOUND 1
27 35B-F3158-00 GASKET 1
28 35B-F3181-00 BOLT, HEXAGON SOCKET HEAD 1
29 35B-F3145-00 OIL SEAL 1
30 35B-F3156-00 RING, SNAP 1

22
FIG. 21 (4K0) FRONT FORK

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
31 35B-F3144-00 SEAL, DUST 1
32 5KA-F3141-20 SPRING, FRONT FORK 1
33 35B-F3114-00 GASKET 1
34 5TS-F3154-50 PULG, INNNER TUBE 1
35 5KA-F3118-00 SPASER TUBE 1
36 35B-F3149-00 WASHER, SPRING UPPER 1
37 5TS-F3111-50 BOLT, CAP 1
38 5KA-F3340-10 UNDER BRACKET COMP. 1
39 35B-F3346-00 BOLT 1 2
40 35B-F3159-00 WASHER, SPRING, LOWER 2
41 5KA-F3411-00 RACE, BALL 1 1
42 35B-F3392-00 WASHER, SPECIAL 1
43 5YY-F3462-00 SEAL, DUST 1

23
FIG. 22 (4S0) FUEL TANK

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-XF41A-30-33 FUEL TANK COMP. -YB 1 UR FOR YB
5KA-XF41A-40-H6 FUEL TANK COMP. CNM 1 UR FOR CNM
2 4UU-F4181-01 DAMPER, LOCATING 1 2
3 4LS-F4183-00 DAMPER, LOCATING 3 1
4 4UU-F4183-01 DAMPER, LOCATING 3 1
5 4UU-F4186-00 WASHER, SPECIAL 1
6 97007-08030 BOLT 1
7 4LS-F4500-02 FUEL COCK ASSY 1 1
8 4UU-F4534-00 .SEAL, COCK 1
9 98507-03008 .SCREW, PAN HEAD 2
10 4UU-F4521-00 .CUP, FILTER 1
11 4UU-F4565-00 .GASKET 1
12 4UU-F4515-00 .NET, FILTER 2 1
13 4UU-F4512-00 .GASKET 1
14 90149-04242 .SCREW 1
15 4UU-F4524-00 .LEVER, COCK 1
16 4UU-F4523-00 .VALVE 1
17 90157-06801 SCREW, PAN HEAD 2
18 90202-05807 WASHER, PLATE 2
19 4UU-F4650-01 CAP ASSY 1
20 98507-05010 SCREW, PAN HEAD 2
21 90445-10806 HOSE 1
22 90467-09006 CLIP 2

24
FIG. 23 (4U0) SEAT

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 1DE-F4730-00 DOUBLE SEAT ASSY 1
2 1DE-F4731-00 .COVER, SEAT 1
3 5TM-F4741-00 .PAD, SEAT 6
4 90119-06108 BOLT, WITH WASHER 2
5 9580N-08016 BOLT, FLANGE 3
6 1DE-F474A-00 ASSIST, GRIP 1

25
FIG. 24 (4W0) FRONT WHEEL

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5TR-F5111-00 HUB, FRONT 1
2 36L-F5116-00 FLANGE, SPACER 2 1
3 93306-301XN BEARING 2 UR
93306-301XX BEARING 2 UR
4 93102-18802 OIL SEAL 1
5 5US-F5395-00 NIPPLE, SPOKE 36
6 5US-F5196-00 SPOKE, INNER 1 18
7 5US-F5197-00 SPOKE, OUTER 1 18
8 5US-F5144-00 RIM (1.60-18) 1
9 94125-18807 TIRE (2.50-18) 1 FALCON
10 94227-18803 TUBE (2.75-18) 1 FALCON
11 94325-18822 BAND, RIM (2.50-18) 1
12 36L-F5121-10 PLATE, BRAKE SHOE 1
13 5YY-F5351-00 CAMSHAFT 1
14 36L-F513A-00 PLATE, INDICATOR 1
15 36L-F5155-00 LEVER, CAMSHAFT 1 1
16 90101-06814 BOLT 1
17 9530N-06600 NUT,HEX 1
18 5YY-WF533-00 BRAKE SHOE KIT 1
19 90506-15001 SPRING, TENSION 1
20 90506-12001 SPRING, TENSION 1
21 90201-20269 WASHER, PLATE 2
22 36L-F5135-11 GEAR, DRIVE 1
23 93410-20808 CIRCLIP 1
24 93105-47801 OIL SEAL 1
25 36L-F5138-11 GEAR, METER 1
26 90201-07076 WASHER, PLATE 1
27 36L-F5136-00 BUSH 1
28 93104-07804 OIL SEAL 1
29 36L-F5181-00 AXLE, WHEEL 1

26
FIG. 24 (4W0) FRONT WHEEL

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
30 90387-121L9 COLLAR 1
31 36L-F5118-00 COVER, HUB DUST 1
32 9290N-10200 WASHER 1
33 90171-10803 NUT, CASTLE 1
34 90252-35802 PIN, COTTER 1
35 36L-F5137-00 RING, STOP 1

27
FIG. 25 (4Y0) REAR WHEEL

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5TR-F5311-00 HUB, REAR 1
2 5YY-F510B-00 SPACER ASSY 1
3 93306-252YH BEARING 1
4 93306-252YH BEARING 1
5 93104-22805 OIL SEAL 1
6 93210-42807 O-RING 1
7 4LS-F5364-00 DAMPER 4
8 5US-F5395-00 NIPPLE, SPOKE 36
9 5US-F5196-00 SPOKE, INNER 1 18
10 5US-F5197-00 SPOKE, OUTER 1 18
11 5US-F5144-00 RIM (1.60-18) 1
12 94127-18826 TIRE (2.75-18 4PR) 1 FALCON
13 94227-18803 TUBE (2.75-18) 1 FALCON
14 94325-18822 BAND, RIM (2.50-18) 1
15 5US-F5321-00 PLATE, BRAKE SHOE 1
16 5YY-WF533-00 BRAKE SHOE KIT 1
17 90506-12001 SPRING, TENSION 1
18 90506-15001 SPRING, TENSION 1
19 5YY-F5351-00 CAMSHAFT 1
20 4LS-F5355-00 LEVER, CAMSHAFT 1
21 90101-06278 BOLT 1
22 9530N-06600 NUT,HEX 1
23 36L-F533A-00 PLATE, INDICATOR 1
24 36L-F5366-10 CLUTCH, HUB 1
25 93420-42801 CIRCLIP 1
26 93306-054Y5 BEARING 1
27 93106-26801 OIL SEAL 1
28 5KA-F5387-00 AXLE, SPROCKET 1
29 1DE-F5444-00 SPROCKET, DRIVEN (44T) 1
30 90109-08864 BOLT 4

28
FIG. 25 (4Y0) REAR WHEEL

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
31 36L-F5412-00 WASHER 2
32 90179-08816 NUT 4
33 4LS-F5371-00 BAR, TENSION 1
34 90109-08831 BOLT 1
35 90109-08063 BOLT 1
36 92907-08100 WASHER, SPRING 2
37 95307-08600 NUT 1
38 95307-08700 NUT 1
39 90468-12007 CLIP 2
40 36L-F5389-00 PULLER, CHAIN 2 2
41 90153-08011 SCREW, HEXAGON 2
42 95307-08700 NUT 2
43 5KA-F5381-00 AXLE, WHEEL 1
44 5KA-F5376-00 COLLAR, WHEEL 1
45 5KA-F5377-00 COLLAR, WHEEL 1
46 90171-14800 NUT, CASTLE 1
47 90252-55800 PIN, COTTER 1
48 94568-E3112 CHAIN 1

29
FIG. 26 (5B0) STEERING HANDLE & CABLE

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 1DE-F6111-00 HANDLEBAR 1
2 5KA-F6311-10 CABLE, THROTTLE 1 1
3 5KA-F6335-11 CABLE, CLUTCH 1
4 5TS-F6372-00 COVER, HANDLE LEVER 1 1
5 5KA-F6341-22 WIRE, BRAKE 1 1
6 5TS-F6372-00 COVER, HANDLE LEVER 1 1
7 90123-06010 BOLT 1
8 90179-06143 NUT 1
9 4UU-F6241-00 GRIP 1
10 5KA-F6240-00 GRIP ASSY 1
11 4UU-F6242-00 .GRIP (RIGHT) 1
12 36L-F6281-10 CAP, GRIP UPPER 1
13 5KA-F6282-10 CAP, GRIP UNDER 1
14 90157-05116 SCREW, PAN HEAD 2
15 5YY-F6280-00 REAR VIEW MIRROR ASSY (LEFT) 1
16 5YY-F6290-00 REAR VIEW MIRROR ASSY (RIGHT) 1

30
FIG. 27 (5F0) STAND & FOOTREST

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-F7111-00 STAND, MAIN 1
2 5KA-F7112-00 SHAFT, MAIN STAND 1
3 4LS-F7115-00 LINK, MAIN STAND 1
4 90506-29054 SPRING, TENSION 1
5 90252-55800 PIN, COTTER 1
6 5KA-F7211-00 PEDAL, BRAKE 1
7 90508-40803 SPRING, TORSION 1
8 36L-F7231-00 ROD, BRAKE 1
9 9290N-06600 WASHER 1
10 90252-35802 PIN, COTTER 1
11 9290N-06600 WASHER 1
12 90501-10245 SPRING, COMPRESSION 1
13 90249-12008 PIN 1
14 90179-06806 NUT 1
15 5KA-F7411-10 FOOTREST 1 1
16 97027-08020 BOLT, HEXAGON 2
17 92907-08200 WASHER 2
18 5KA-F7413-10 COVER, FOOTREST 2
19 95817-08020 BOLT, FLANGE 2
20 5KA-F7432-10 BRACKET 1 1
21 5KA-F7442-10 BRACKET 2 1
22 4UU-F7431-00 FOOTREST, REAR 1 1
23 4UU-F7441-00 FOOTREST, REAR 2 1
24 4UU-F7433-00 COVER, REAR FOOTREST 2
25 4UU-F743E-00 STOPPER 2
26 90240-06052 PIN, CLEVIS 2
27 90252-27800 PIN, COTTER 2
28 95817-08020 BOLT, FLANGE 2

31
FIG. 27 (5F0) STAND & FOOTREST

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
29 36L-F7311-00 STAND, SIDE 1
30 90506-25047 SPRING, TENSION 1
31 90109-08032 BOLT 1
32 95307-08700 NUT 1

32
FIG. 28 (8A0) GENERATOR

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-H1450-30 ROTOR ASSY 1
2 5KA-H1410-30 STATOR ASSY 1
3 90157-06805 SCREW, PAN HEAD 3
4 90157-06802 SCREW, PAN HEAD 2

33
FIG. 29 (8F0) FLASHER LIGHT

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-H3310-10 FRONT FLASHER LIGHT ASSY 1 1
2 36L-H3311-00 .BULB, FLASHER (12V-10W) 1
3 5KA-H252K-00 .LENS 1
4 97707-06112 .SCREW, TAPPING 2
5 5KA-H3320-10 FRONT FLASHER LIGHT ASSY 2 1
6 36L-H3311-00 .BULB, FLASHER (12V-10W) 1
7 5KA-H252K-00 .LENS 1
8 97707-06112 .SCREW, TAPPING 2
9 9570N-12500 NUT, FLANGE 2
10 5KA-H3330-40 REAR FLASHER LIGHT ASSY 1 1
11 36L-H3311-00 .BULB, FLASHER (12V-10W) 1
12 5KA-H252K-00 .LENS 1
13 97707-06112 .SCREW, TAPPING 2
14 5KA-H3340-40 REAR FLASHER LIGHT ASSY 2 1
15 36L-H3311-00 .BULB, FLASHER (12V-10W) 1
16 5KA-H252K-00 .LENS 1
17 97707-06112 .SCREW, TAPPING 2
18 9570N-12500 NUT, FLANGE 2

34
FIG. 30 (8G0) METER

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-H3500-20 METER ASSY 1
2 5KA-H353F-20 .CASE, METER LOWER 1
3 5KA-H3559-20 .COVER, METER 1
4 5KA-H3509-00 .SOCKET CORD ASSY 1
5 4LS-H3517-00 .BULB (12V-3.4W) 3
6 4LS-H3517-10 .BULB (12V-2.0W) 2
7 5KA-H3519-00 .BRACKET, METER 1
8 4LS-H3524-00 .WASHER, SPECIAL 3
9 95301-05600 .NUT 3
10 9580N-06012 BOLT, FLANGE 2
11 5KA-H3550-11 SPEEDOMETER CABLE ASSY 1

35
FIG. 31 (8H0) HEADLIGHT

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-H4310-10 HEADLIGHT UNIT ASSY 1
2 5KA-H4320-10 .LENS ASSY 1
3 5KA-H4315-10 .RIM, HEADLIGHT 1
4 4LS-H4314-00 .BULB, HEADLIGHT (12V-35/35W) 1
5 4LS-H4340-00 .SOCKET CORD ASSY 1 1
6 5KA-H4130-10 BODY ASSY, HEADLIGHT 1
7 97007-08025 BOLT 2
8 90201-08612 WASHER, PLATE 2
9 9530N-08600 NUT 2

36
FIG. 32 (8J0) TAILLIGHT

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-H4710-10 TAILLIGHT UNIT ASSY 1
2 36L-H4714-10 .BULB (12V-21/5W) 1
3 5KA-H4721-10 .LENS, TAILLIGHT 1
4 97701-06020 .SCREW, TAPPING 2
5 5KA-H4702-00 BRACKET, TAILLIGHT 1
6 5KA-H4553-00 DAMPER 2
7 5KA-H4557-00 COLLAR 2
8 36L-H4554-V0 WASHER, SPECIAL 2
9 95307-06600 NUT 2
10 5KA-H4527-20 DAMPER 2
11 5KA-H4559-00 DAMPER 2
12 98517-06012 SCREW, PAN HEAD 2
13 90201-065F3 WASHER, PLATE 2

37
FIG. 33 (8T0) HANDLE SWITCH & LEVER

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5TS-H2921-00 HOLDER, LEVER 2 1
2 4LS-H3922-00 LEVER 2 1
3 36L-H3980-V0 FRONT STOP SWITCH ASSY 1
4 36L-H3945-V0 BOLT, LEVER 1
5 95707-06300 NUT, NYLON 1
6 97507-06425 BOLT, WITH WASHER 1
7 90201-08085 WASHER, PLATE 1
8 5TS-H2911-00 HOLDER, LEVER 1 1
9 4LS-H3912-00 LEVER 1 1
10 36L-H3945-V0 BOLT, LEVER 1
11 95707-06300 NUT, NYLON 1
12 9750M-06425 BOLT, WITH WASHER 1
13 90201-08085 WASHER, PLATE 1
14 36L-H3936-00 BAND, SWITCH CORD 2
15 5KA-H3972-30 SWITCH, HANDLE 4 1
16 36L-H3936-00 BAND, SWITCH CORD 2

38
FIG. 34 (8V0) ELECTRICAL 1

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5DG-H2110-00 BATTERY ASSY (AMC AB2.5L-C-4) 1
2 90446-07804 HOSE 1
3 36L-H2150-V0 FUSE HOLDER ASSY 1
4 36L-H2151-V0 .FUSE (10A) 2
5 5KA-H1960-00 RECTIFIER & REGULATOR ASSY 1
6 9760N-06216 SCREW, PAN HEAD WITH WASHER 1
7 5TS-H2501-11 MAIN SWITCH STEERING LOCK 1
8 97517-06520 BOLT, WITH WASHER 2
9 5DG-H2516-00 COLLAR, MAIN SWITCH 1
10 5KA-H2530-00 STOP SWITCH ASSY 1
11 5KA-H2590-40 WIRE HARNESS ASSY 1
12 5KA-XH250-31 MAIN SW. STRG. LOCK SUB ASSY 1 AP

39
FIG. 35 (8W0) ELECTRICAL 2

5KAB
REF.
PART NO. PART NAME REMARKS
NO.
1 5KA-H2310-V0 IGNITION COIL ASSY 1
2 98907-06025 SCREW, BIND 2
3 4LS-H2370-00 PLUG CAP ASSY 1
4 4LS-H2540-00 NEUTRAL SWITCH ASSY 1
5 90430-10148 GASKET 1
6 5TS-H5540-11 C.D.I. UNIT ASSY 1
7 5KA-H5546-20 .BAND 1
8 5KA-H3350-00 FLASHER RELAY ASSY 1
9 5KA-H3371-12 HORN 1

40
KITS - 5KAB

Ref No DESCRIPTION PART NO QTY Ref No DESCRIPTION PART NO QTY Ref No DESCRIPTION PART NO QTY

A CYLINDER PISTON KIT(STD) 5TSW66110000 1 E ENGINE O/H GASKET KIT 5KAW66050100 1 H SPEEDO GEAR KIT 4TLWF5130000 1

CYLINDER 1 5TSE13110100 1 GASKET CYLINDER HEAD 5KAE11811000 1 GEAR METER 4TLF51380100 1

GASKET CYLINDER HEAD 5KAE11811000 1 GASKET CYLINDER 1 5YYE13510000 1 GEAR DRIVE 4TLF51351000 1

GASKET CYLINDER 1 5YYE13510000 1 GASKET EXHAUST PIPE 5DGE46130000 1


I ENGINE O RING & OIL SEAL KIT 5KAW66060000 1
PISTON STD 5TSE16311000 1 GASKET CRANKCASE COVER 1 5YYE54510000 1
O RING - CAM SPKT 932107146200 1
PISTON RING SET (STD) 5TSE16030000 1 GASKET CRANKCASE COVER 2 5YYE54610100 1
O RING - VALVE COVER INLET/EXHAUST 932104488900 2
CIRCLIP 934501408800 2 GASKET TNSIONER CHAIN 5YYE22130000 1
O RING - TIMING PLUG 932101489900 1
PIN PISTON 5KAE16330000 1 GASKET DRAIN PLUG 904301222700 1
O RING- CENTRE PLUG 93210328A400 1
GASKET NEUTRAL SWITCH 904301014800 1
B PISTON & RING KIT(II O/S) 5KAW66030000 1 O RING - CARBURETOR MANIFOLD 932103280100 1
GASKET PUMP COVER 4LSE33290000 1
PISTON(IIO/S) 5KAE16360000 1 O RING - DIPSTIC 932101980900 1

PISTON RING SET (II O/S) 5KAE16050000 1 F ENGINE BEARING KIT 5KAW66070000 1 SEAL VALVE STEM 4LSE21190000 2

CIRCLIP 934501408800 2 BEARING -CRANK 93306205XU00 1 OIL SEAL - PUSH LEVER 931092082100 1

PIN PISTON 5KAE16330000 1 BEARING - AXLE MAIN 93306203X200 1 OIL SEAL-DRIVING SPROCKET 931021287700 1

BEARING -AXLE MAIN 93306201Y400 1 OIL SEAL- SHIFT SHAFT 931021287500 1


C PISTON & RING KIT(III O/S) 5KAW66040000 1
OIL SEAL -DRIVING SPROCKET 931022087600 1
BEARING - AXLE DRIVE 93306204Y600 1
PISTON(IVO/S) 5KAE16380000 1
BEARING AXLE DRIVE 933062021500 1 OIL SEAL - OIL PUMP 931011083800 1
PISTON RING SET (IV O/S) 5KAE16070000 1
CIRCLIP 934501408800 2 G RACING BEARING KIT 5KAW66190000 1
PIN PISTON 5KAE16330000 1 RACE BALL - BOTTOM UPPER 5KAF34120000 1
RACE BALL TOP UPPER 5KAF34130000 1
D CHAIN SPROCKET KIT 1DEW66540000 1
RACE BALL - TOP LOWER 5KAF34140000 1
SPROCKET DRIVE 938121482300(14T) 1
RACE BALL BOTTOM LOWER 5KAF34110000 1
SPROCKET DRIVEN 1DEF54440000(44T) 1
BALL CAGE LOWER 4LSF341E1000 1
CHAIN 9568E311200(112 LINKS) 1
BALL CAGE UPPER 4LSF341E0000 1
WASHER 36LF54120000 1
HOLDER SPROCKET 4LSF74560000 1

41
5KAB

REF. REF. REF. REF. REF. REF.


PART NO NO. PART NO NO. PART NO NO. PART NO NO. PART NO NO. PART NO NO.

127-14186-00 7-15 36L-F5121-10 24-12 4LS-E3329-00 5-8 4UU-F4181-01 22-2 5KA-1414G-10 7-10
5KA-E6371-10 12-6
1DE-F4730-00 23-1 36L-F5135-11 24-22 4LS-E3411-00 5-12 4UU-F4183-01 22-4 5KA-14150-00 7-14
5KA-E8110-10 15-9
1DE-F4731-00 23-2 36L-F5136-00 24-27 4LS-E3451-00 5-14 4UU-F4186-00 22-5 5KA-14158-00 7-20
5KA-E8511-20 14-5
1DE-F474A-00 23-6 36L-F5137-00 24-35 4LS-E443E-00 6-16 4UU-F4512-00 22-13 5KA-14181-00 7-19
5KA-E8512-20 14-6
1DE-F5444-00 24-29 36L-F5138-11 24-25 4LS-E4462-00 6-14 4UU-F4515-00 22-12 5KA-14197-00 7-16
5KA-F1110-30 16-1
1DE-F6111-00 26-1 36L-F513A-00 24-14 4LS-E5362-00 10-19 4UU-F4521-00 22-10 5KA-14239-00 7-9
5KA-F117K-10 16-18
241-14147-00 7-22 36L-F5155-00 24-15 4LS-E5441-00 9-12 4UU-F4523-00 22-16 5KA-1490J-20 7-2
5KA-F1298-10 16-15
35B-F3110-00 21-4 36L-F5181-00 24-29 4LS-E5598-00 4-11 4UU-F4524-00 22-15 5KA-E1166-00 9-1
5KA-F1318-00 16-6
35B-F3110-00 21-22 36L-F533A-00 24-23 4LS-E6356-00 12-13 4UU-F4534-00 22-8 5KA-E1167-00 9-5
5KA-F1398-00 16-17
35B-F3114-00 21-15 36L-F5366-10 24-24 4LS-E6357-01 12-20 4UU-F4565-00 22-11 5KA-E1181-10 1-10
5KA-F1510-01 17-1
35B-F3114-00 21-33 36L-F5389-00 24-40 4LS-E6358-00 12-12 4UU-F4650-01 22-19 5KA-E1185-00 1-2
5KA-F1717-00 18-8
35B-F3144-00 21-13 36L-F5412-00 24-31 4LS-E6381-01 12-21 4UU-F6241-00 26-9 5KA-E1605-00 2-6
5KA-F1747-00 18-13
35B-F3144-00 21-31 36L-F6281-10 26-12 4LS-E7456-00 13-24 4UU-F6242-00 26-11 5KA-E1607-00 2-6
5KA-F176V-00 18-7
35B-F3145-00 21-11 36L-F7231-00 27-8 4LS-E7471-00 13-10 4UU-F7431-00 27-22 5KA-E1633-00 2-4
5KA-F177F-10 17-14
35B-F3145-00 21-29 36L-F7311-00 27-29 4LS-E8140-01 15-1 4UU-F7433-00 27-24 5KA-E1636-00 2-3
5KA-F179E-00 18-12
35B-F3149-00 21-18 36L-H2150-V0 34-3 4LS-E8185-00 14-2 4UU-F743E-00 27-25 5KA-E1638-00 2-3
5KA-F2210-60 19-11
35B-F3149-00 21-36 36L-H2151-V0 34-4 4LS-E8337-00 15-2 4UU-F7441-00 27-23 5KA-E2111-00 3-1
5KA-F2310-11 19-7
35B-F3151-00 21-8 36L-H3311-00 29-2 4LS-F2141-00 19-3 5DG-E4451-00 6-10 5KA-E2121-00 3-2
5KA-F3100-50 21-1
35B-F3151-00 21-26 36L-H3311-00 29-6 4LS-F2151-00 19-6 5DG-E4461-00 6-11 5KA-E2231-20 4-9
5KA-F3102-00 21-2
35B-F3156-00 21-12 36L-H3311-00 29-11 4LS-F317J-00 20-18 5DG-E4487-00 6-13 5KA-E2241-10 4-10
5KA-F3103-00 21-20
35B-F3156-00 21-30 36L-H3311-00 29-15 4LS-F3418-00 20-8 5DG-E4613-00 8-7 5KA-E3325-20 5-2
5KA-F3118-00 21-17
35B-F3157-00 21-6 36L-H3936-00 33-14 4LS-F341E-00 20-5 5DG-E5418-01 10-12 5KA-E3586-10 6-1
5KA-F3118-00 21-35
35B-F3157-00 21-24 36L-H3936-00 33-16 4LS-F341E-10 20-4 5DG-F1316-00 16-2 5KA-E3595-02 6-3
5KA-F3126-10 21-3
35B-F3158-00 21-9 36L-H3945-V0 33-4 4LS-F4183-00 22-3 5DG-F1575-00 17-18 5KA-E4101-10 7-1
5KA-F3136-10 21-21
35B-F3158-00 21-27 36L-H3945-V0 33-10 4LS-F4500-02 22-7 5DG-F1611-03 17-8 5KA-E4411-20 6-6
5KA-F3141-20 21-14
35B-F3159-00 21-40 36L-H3980-V0 33-3 4LS-F5355-00 24-20 5DG-F1621-00 17-15 5KA-E4412-00 6-7
5KA-F3141-20 21-32
35B-F3173-00 21-7 36L-H398X-00 18-6 4LS-F5364-00 24-7 5DG-F1778-00 18-4 5KA-E4450-10 6-8
5KA-F3170-10 21-5
35B-F3173-00 21-25 36L-H4554-V0 32-8 4LS-F5371-00 24-33 5DG-F177E-00 18-11 5KA-E4453-00 6-12
5KA-F3170-10 21-23
35B-F3181-00 21-10 36L-H4714-10 32-2 4LS-F7115-00 27-3 5DG-F177G-00 18-10 5KA-E4458-20 6-9
5KA-F3174-10 20-16
35B-F3181-00 21-28 3TU-14193-00 7-18 4LS-H2370-00 35-3 5DG-H2110-00 34-1 5KA-E447F-00 6-18
5KA-F3340-10 21-38
35B-F3346-00 21-39 4LS-14198-00 7-5 4LS-H2540-00 35-4 5DG-H2516-00 34-9 5KA-E4703-40 8-1
5KA-F3411-00 21-41
35B-F3392-00 21-42 4LS-E111F-00 4-3 4LS-H3517-00 30-5 5HH-14103-00 7-7 5KA-E4718-10 8-2
5KA-F3412-00 20-1
36L-E5618-00 11-17 4LS-E1186-00 1-5 4LS-H3517-10 30-6 5HH-14185-00 7-13 5KA-E4881-20 8-14
5KA-F3413-00 20-2
36L-E8113-00 15-10 4LS-E2116-00 3-4 4LS-H3524-00 30-8 5KA-14104-00 7-23 5KA-E4882-10 8-16
5KA-F3414-00 20-3
36L-E8531-00 14-7 4LS-E2117-00 3-7 4LS-H3912-00 33-9 5KA-14106-00 7-4 5KA-E4987-10 8-18
5KA-F3435-10 20-11
36L-E8535-00 14-8 4LS-E2118-00 3-6 4LS-H3922-00 33-2 5KA-14112-30 7-6 5KA-E5111-02 9-3
5KA-F3448-10 20-10
36L-F1521-00 17-4 4LS-E2119-00 3-3 4LS-H4314-00 31-4 5KA-14131-00 7-3 5KA-E5191-20 10-10
5KA-F3466-01 20-19
36L-F2123-00 19-2 4LS-E2156-00 3-11 4LS-H4340-00 31-5 5KA-14139-00 7-25 5KA-E5620-10 11-11
5KA-F3487-10 20-21
36L-F2315-00 19-10 4LS-E2159-01 3-9 4LS-XE812-00 15-5 5KA-14141-13 7-24 5KA-E5666-00 11-7
5KA-F5376-00 24-44
36L-F5116-00 24-2 4LS-E2176-01 4-5 4TL-14191-00 7-8 5KA-14142-20 7-11 5KA-E6150-10 12-5
5KA-F5377-00 24-45
36L-F5118-00 24-31 4LS-E3324-00 5-13 4UU-F1279-00 16-14 5KA-1414A-69 7-12 5KA-E6321-10 12-7

i
5KAB

REF. REF. REF. REF. REF. REF.


PART NO NO. PART NO NO. PART NO NO. PART NO NO. PART NO NO. PART NO NO.

5KA-F5381-00 24-43 5KA-H4310-10 31-1 5TS-E7131-10 13-2 5YY-E5451-00 10-2 90119-06108 23-4 90201-127E1 13-7
5KA-F5387-00 24-28 5KA-H4315-10 31-3 5TS-E7141-20 13-6 5YY-E5461-01 10-15 90119-06843 18-9 90201-15809 11-15
5KA-F6240-00 26-10 5KA-H4320-10 31-2 5TS-E7211-10 13-17 5YY-E5641-00 11-2 90119-06848 17-10 90201-177G4 11-9
5KA-F6282-10 26-13 5KA-H4527-20 32-10 5TS-E7221-10 13-13 5YY-E5671-00 11-5 90123-06010 26-7 90201-177G4 13-18
5KA-F6311-10 26-2 5KA-H4553-00 32-6 5TS-E7231-10 13-16 5YY-E6154-00 12-16 90149-04242 22-14 90201-20269 24-21
5KA-F6335-11 26-3 5KA-H4557-00 32-7 5TS-E7411-00 13-1 5YY-F3416-00 20-6 90151-06801 14-4 90201-202L3 11-4
5KA-F6341-22 26-5 5KA-H4559-00 32-11 5TS-F1681-20 17-12 5YY-F3462-00 21-43 90153-08011 24-41 90202-05807 8-5
5KA-F7111-00 27-1 5KA-H4702-00 32-5 5TS-F1685-00 17-11 5YY-F510B-00 24-2 90155-06002 5-9 90202-05807 22-18
5KA-F7112-00 27-2 5KA-H4710-10 32-1 5TS-F3111-50 21-19 5YY-F5351-00 24-13 90157-05116 26-14 90202-26142 20-9
5KA-F7114-00 8-6 5KA-H4721-10 32-3 5TS-F3111-50 21-37 5YY-F5351-00 24-19 90157-06801 22-17 90206-06090 8-3
5KA-F7211-00 27-6 5KA-H5546-20 35-7 5TS-F3154-50 21-16 5YY-F6280-00 26-15 90157-06802 28-4 90208-07052 5-5
5KA-F7411-10 27-15 5KA-WE512-31 9-4 5TS-F3154-50 21-34 5YY-F6290-00 26-16 90157-06805 28-3 90209-10160 20-13
5KA-F7413-10 27-18 5KA-WF141-00 7-21 5TS-F3441-01 20-14 5YY-WF533-00 24-18 90159-06843 19-8 90209-17285 13-3
5KA-F7432-10 27-20 5KA-WF211-30 19-1 5TS-F3442-00 20-15 5YY-WF533-00 24-16 90159-06844 19-9 90209-18208 13-14
5KA-F7442-10 27-21 5KA-XF171-C0-1X 18-1 5TS-F6372-00 26-4 90101-06278 24-21 90170-05302 3-10 90215-12815 12-17
5KA-F8100-30 16-20 5KA-XF171-D0-5X 18-1 5TS-F6372-00 26-6 90101-06814 24-16 90170-12060 12-18 90240-06052 27-26
5KA-F8490-01 18-5 5KA-XF172-C0-1X 18-2 5TS-H2501-11 34-7 90101-08590 4-7 90170-12065 19-4 90249-12008 27-13
5KA-H1410-30 28-2 5KA-XF172-D0-5X 18-2 5TS-H2911-00 33-8 90101-10437 20-12 90171-10803 24-33 90252-27800 27-27
5KA-H1450-30 28-1 5KA-XF41A-30-33 22-1 5TS-H2921-00 33-1 90105-06855 9-11 90171-14800 24-46 90252-35802 24-34
5KA-H1960-00 34-5 5KA-XF41A-40-H6 22-1 5TS-H5540-11 35-6 90105-06856 9-10 90176-10073 19-13 90252-35802 27-10
5KA-H2310-V0 35-1 5KA-XH250-31 34-12 5TS-WE111-20 1-1 90105-06858 9-9 90179-06143 26-8 90252-55800 24-47
5KA-H252K-00 29-3 5RE-E6324-10 12-8 5TS-WE740-30 13-12 90105-06868 6-5 90179-06806 27-14 90252-55800 27-5
5KA-H252K-00 29-7 5RE-E6351-00 12-9 5US-E5621-00 11-12 90105-08002 16-8 90179-08816 24-32 90280-03017 2-7
5KA-H252K-00 29-12 5RE-E7258-00 13-19 5US-E5661-03 11-1 90105-08006 16-11 90179-12800 12-4 90282-05001 12-2
5KA-H252K-00 29-16 5RE-E8540-10 14-1 5US-F3485-00 20-22 90105-08007 16-12 90179-12802 11-18 90340-12097 5-10
5KA-H2530-00 34-10 5RE-F1518-00 17-3 5US-F5144-00 24-8 90105-08809 16-3 90179-25033 20-7 90340-14814 10-6
5KA-H2590-40 34-11 5TM-F4741-00 23-3 5US-F5144-00 24-11 90105-08809 16-7 90201-05725 17-5 90340-32808 10-8
5KA-H3310-10 29-1 5TR-F5111-00 24-1 5US-F5196-00 24-6 90105-08845 1-7 90201-065F3 32-13 90387-066K1 6-20
5KA-H3320-10 29-5 5TR-F5311-00 24-1 5US-F5196-00 24-9 90105-088A6 16-4 90201-06852 8-9 90387-121L9 24-30
5KA-H3330-40 29-10 5TS-E1311-01 1-13 5US-F5197-00 24-7 90109-06806 15-3 90201-07076 24-26 90430-06817 4-16
5KA-H3340-40 29-14 5TS-E1400-12 2-1 5US-F5197-00 24-10 90109-08032 27-31 90201-07641 5-4 90430-10148 35-5
5KA-H3350-00 35-8 5TS-E1603-00 2-6 5US-F5321-00 24-15 90109-08063 24-35 90201-07800 5-7 90430-12227 5-11
5KA-H3371-12 35-9 5TS-E1631-10 2-3 5US-F5395-00 24-5 90109-08831 24-34 90201-08085 33-7 90445-10806 22-21
5KA-H3500-20 30-1 5TS-E2170-00 4-1 5US-F5395-00 24-8 90109-08864 24-30 90201-08085 33-13 90446-07804 34-2
5KA-H3509-00 30-4 5TS-E4815-00 8-12 5YY-E1351-00 1-14 90110-06835 8-24 90201-08326 4-6 90460-43053 6-21
5KA-H3519-00 30-7 5TS-E4872-10 8-11 5YY-E2113-00 3-5 90110-06838 8-8 90201-08609 1-8 90464-10829 17-9
5KA-H353F-20 30-2 5TS-E5411-00 10-1 5YY-E2151-00 3-8 90110-06843 1-12 90201-08612 31-8 90467-08808 8-19
5KA-H3550-11 30-11 5TS-E5421-10 10-14 5YY-E2210-20 4-13 90119-05801 12-11 90201-08808 16-9 90467-08808 8-22
5KA-H3559-20 30-3 5TS-E5651-00 11-8 5YY-E2213-00 4-14 90119-06108 6-19 90201-106F2 19-12 90467-09006 22-22
5KA-H3972-30 33-15 5TS-E6111-10 12-1 5YY-E3300-00 5-1 90119-06108 17-13 90201-122H1 2-8 90467-11106 6-17
5KA-H4130-10 31-6 5TS-E7121-10 13-5 5YY-E4803-00 8-13 90119-06108 18-14 90201-122H1 12-3 90467-13802 8-20

ii
5KAB

REF. REF. REF. REF. REF. REF.


PART NO NO. PART NO NO. PART NO NO. PART NO NO. PART NO NO. PART NO NO.

90467-13858 9-2 93104-22805 24-5 93812-14823 13-23 9580N-06016 17-2


90467-13858 9-8 93105-47801 24-24 94125-18807 24-9 9580N-06016 20-20
90467-16195 8-17 93106-26801 24-27 94127-18826 24-12 9580N-08016 23-5
90467-16195 8-21 93109-20821 11-19 94227-18803 24-10 9580N-08020 16-16
90467-16805 8-15 93210-108B1 4-2 94227-18803 24-13 95817-08020 27-19
90468-12007 24-39 93210-14812 10-7 94325-18822 24-11 95817-08020 27-28
90468-26048 11-3 93210-14899 10-7 94325-18822 24-14 9582N-06016 20-17
90480-13861 18-3 93210-19809 10-20 94568-E3112 24-48 97007-08025 31-7
90501-10245 27-12 93210-27800 6-4 94580-25090 4-8 97007-08030 22-6
90501-12081 11-13 93210-32801 6-2 94700-00865 1-9 97027-06020 15-11
90501-216A6 12-10 93210-32813 10-9 95022-06016 4-15 97027-08020 27-16
90506-12001 24-20 93210-328A4 10-9 95024-08050 20-24 97507-06425 33-6
90506-12001 24-17 93210-42807 24-6 95027-06010 13-25 9750M-06425 33-12
90506-15001 24-19 93210-44889 1-6 95027-06020 1-4 97517-06520 34-8
90506-15001 24-18 93210-71462 1-3 95027-06035 10-4 97607-04114 7-17
90506-25047 27-30 93306-054Y5 24-26 95027-06035 10-17 97607-05212 17-6
90506-29054 27-4 93306-201Y4 13-8 95027-06045 10-5 97607-06225 6-15
90508-14857 12-22 93306-201YE 13-8 95027-06045 10-18 9760N-05114 16-19
90508-26667 11-6 93306-203X2 13-9 95301-05600 30-9 9760N-05212 20-23
90508-32837 15-6 93306-203X9 13-22 95307-06600 12-15 9760N-06216 34-6
90508-40803 27-7 93306-204XG 13-20 95307-06600 32-9 97701-06020 32-4
91312-06012 4-4 93306-204Y6 13-20 95307-08600 24-37 97707-06112 29-4
91810-14804 1-11 93306-205X3 2-2 95307-08700 24-38 97707-06112 29-8
91830-21014 9-7 93306-252YH 24-3 95307-08700 24-42 97707-06112 29-13
91830-21014 10-3 93306-252YH 24-4 95307-08700 27-32 97707-06112 29-17
91830-21014 10-16 93306-253Y7 13-22 9530N-05600 17-7 98502-06014 13-11
92907-06100 17-17 93306-253Y8 13-9 9530N-06600 24-17 98507-03008 22-9
92907-06200 12-14 93306-255Y6 2-2 9530N-06600 24-22 98507-05010 22-20
92907-08100 24-36 93306-301XN 24-3 9530N-08600 31-9 98507-06010 10-11
92907-08200 27-17 93306-301XX 24-3 95707-06300 33-5 9850N-06012 17-16
9290N-06600 27-9 93410-20808 24-23 95707-06300 33-11 98517-06012 32-12
9290N-06600 27-11 93410-20809 13-4 95707-08500 16-5 98907-06016 10-13
9290N-10200 24-32 93410-22039 13-15 95707-08500 16-10 98907-06025 35-2
9290N-12200 19-5 93420-42801 24-25 95707-08500 16-13 98980-06012 8-4
93101-10805 10-21 93450-14088 2-5 95707-12500 2-9 99001-05600 5-3
93101-10838 10-21 93503-16807 12-19 9570N-12500 29-9 99001-10600 11-16
93102-12875 15-4 93507-32819 11-14 9570N-12500 29-18 99001-10600 15-7
93102-12877 12-23 93602-20800 5-6 95802-06020 4-12 99009-17400 11-10
93102-18802 24-4 93604-10011 14-3 95807-06012 8-23 99009-20500 12-24
93102-20876 13-21 93608-30839 9-6 95807-08020 8-10
93104-07804 24-28 93608-30839 15-8 9580N-06012 30-10

iii
COPYRIGHT: All rights reserved. No part of this publication
may be reproduced without permission.

INDIA YAMAHA MOTOR PVT. LIMITED


19/6 Mathura Road, Faridabad - 121 006, INDIA

1Y06-(PC-01)-046-09-11-E
PRINTED IN INDIA

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