AS-IS- Fervent Multiboard Industries Limited
Production Process Fiber Board – FMIL -MDF
Review and Signature
Name Signature
Md. Sona Mia
Head of Production
Production Process Woodex Board- SPBML (PB-1)FMIL
SAP Business One Implementation at Fervent Multiboard Industries Limited
AS-IS- Fervent Multiboard Industries Limited
Production Process Fiber Board – FMIL -MDF
Overview
This document covers the production process of MDF boards and work in process and finished goods quality involved in making boards. The
product i.e. board may differ according to thickness and density. Only raw material is wood having density of 400-700 kg/m 3 and moisture content
40-80 %.
Activity Preface
Prior Activity
Planning Process
Production personnel – Production Department
1. Consumption & Store issuance request
Production department receives the wooden logs on daily basis as per requirement.
Production department prepares store issuance request based on the monthly consumption.
SR
HoD Production – Production Department
2. Sign/Approves the SR
Production Personnel – Production Department
3. Debarker
Logwood are pass to the debarker by chain conveyor. Bark Removed from The Logwood. Debarked Logwood is Good for batter quality
MDF Board.
4. Chipper (Disk Chipper)
Make Chips from logwood according to required size. There are three type of knives in this chipper. Disk chipper gives uniform size
chips.
Production Process Woodex Board- SPBML (PB-1)FMIL
SAP Business One Implementation at Fervent Multiboard Industries Limited
AS-IS- Fervent Multiboard Industries Limited
6. Chips Silo
Chips are passed through belt conveyor and stored here.
There is a provision for using chips from PB through belt conveyor when MDF chipper is not used.
5. Screener
Dump Oversize Chips & Dust. Standard size chips go for fiber production
7. Surge Bin
Chips Storage at The Top of Plug Screw
8. Pre-Heater
Chips are boiled here with required amount of steam to make fiber from chips.
9. Refiner
Makes fiber from boiled chips by using two refiner plate (one is rotating another is fixed).
Resin Production
10. Refer to Resin Production process mixed with fiber
Production Personnel – Production Department
11. Quality of resin is checked after receiving resin from store
Goto task #16
12. Wax emulsion
It is produced by the mixing the required materials as per recipe
13. Adhesive preparation tank
Raw materials are mixed into the adhesive preparation tank as per recipe
There are different recipes for adhesive used for SL blender & CL blender
Production Process Woodex Board- SPBML (PB-1)FMIL
SAP Business One Implementation at Fervent Multiboard Industries Limited
AS-IS- Fervent Multiboard Industries Limited
Quality personnel – Quality Personnel
14. Quality test is performed
When the adhesive flows from the preparation tank to the CL(Core layer) blender and SL(Surface Layer) Blender, different quality
parameters are checked.
15. Dryer(Two stage)
There are Two stage Dryer. Fiber are passed through dryer to get required moisture.
17. Z-Shifter
Separate Glue lump & Oversized Fiber and good fiber go to fiber bin.
18. Moisture test is performed.
19. Fiber Bin
Chips comes into fiber bin through Z-Shifter duct line. Also Forming line Reject Fiber comes into Fiber Bin.
20. Pendistor/Matformer
Through the Pendistor evenly the materials fall on the Forming Line.
21. Pre-press
Pre Compressed Mat & Release Mat Air.
22. Moisture test is performed.
23. Edge Trimming Saw
Chips Cake is Trimmed as per requirement.
24. Continuous Hot Press/Contiroll press
Boards (of different thickness. i.e. 2.3,3,4,5,6, 9, 12, 15, 16 & 18,mm) are being made here by using hot press. Thermal oil is used
to heat the press.
Goto task #22
25. Quality is performed
Physical inspection
If boards are rejected, they are recycled
Production Personnel – Production Department
Production Process Woodex Board- SPBML (PB-1)FMIL
SAP Business One Implementation at Fervent Multiboard Industries Limited
AS-IS- Fervent Multiboard Industries Limited
Plain Board Test Report
Production Personnel – Production Department
26. Board Cut with Diagonal Saw.
27. Air Cooling.
28. Cut to Size.
29. Quality is checked by production personnel
Daily Checking of Plain Board
30. Sanding
Smoothness of top and bottom and with the help of abrasive belt.
Quality & Production Personnel – Quality & Production Department
31. Quality Check
All the boards are checked by quality and production
Thickness and dimensions test are checked on sample basis per week by quality department
Checking of Plain Board (Finished)/Diagonal Dimension Checking Report/Thickness Checking Report of Finished Board
Production Personnel – Production Department
32. Finished Board
After quality, there may good boards, burst board, side broken board, substandard board & short size board.
Summary of Stock Position of Finished Goods
33. Transfer to Distribution department
The boards are handed over to the distribution department on the basis of loading slip.
34. Internal Transfer
Good boards are transferred to the veneering plant, ply wood, door plant & furniture plant on the basis of SR raised by the respective
plant
Production Process Woodex Board- SPBML (PB-1)FMIL
SAP Business One Implementation at Fervent Multiboard Industries Limited
AS-IS- Fervent Multiboard Industries Limited
Good boards are transferred to the Civil department on the basis of note approved by GM engineering and then AGM Production & GM
Production & Planning
35. Sometimes, two or more boards are joined together to make a different board for door plant. This process takes place in ply wood plant.
End of activity
Production Process Woodex Board- SPBML (PB-1)FMIL
SAP Business One Implementation at Fervent Multiboard Industries Limited
