. &3 Perkins: aneee Parts Book Powerpart:” \-ypsi332 YDS1332 . yw 2006/06/09 Catalogue des piéces de rechange Ersatzteilliste Catalogo parti di ricambio Catalogo de repuestos eo¥. YDSI332 YD51332 tow. 2006/06/08 ‘The information given within this parts book was correet atthe timé of printing and is subject to change without notice. Always refer to your local Perkins outlet forthe latest information. Only fully trained personnel should car- ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual. Always rofer to your local Perkins outlet before purchasing any parts ‘Subject to any existing rights of third partis, the information given in this document is the property of Perkins En- gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.Engine Breakdown Section Page Section Page Long Engine ul High Pressure Fuel Pipes 38, ACEY8126 AFHY4448 Short Engine 13 Atomisers 37 ACEY8126 APHY4448 Cylinder Block 15 Control Unit 39 ACHY0417 AFHY4448 Cylinder Block. 17 Pick-Up Sensor 41 ACHY0417 AFHY4448 Crankshaft, Pistons & Connecting Rods | 19 Boost Control Pipe B ACHY0417 AFHY4448 Crankshaft, Pistons & Connecting Rods | 21 Fuel Leak-Off Pipe 45 ACHY0417 APHY4448 Cylinder Head 23 Flywheel Housing ACHYO417 CDH00892 Rocker Shaft 25 Flywheel & Starter Ring 49 ACHY0417 DDHO0889 ‘Timing Gear & Camshaft 2 Starter Motor SI ACHYO417 EDH00527 Lubricating Oil Pump & Delivery 29 ‘Starter Motor 53 Housing EDH00527 ACHY0417 x Fan Drive 55. Fuel Injection Pump 31 FBHO0364 AFHY4448 Lubricating Oil Sump 37 Fuel injection Pump Breakdown 33 GBHOIT80 ARHY4448 5 Lubricating Oil Sump 59 GBHO1780 Page 5Engine Breakdown Page 6 Section Page | | Section Page Lubricating Oil Filler & Breather 61 Blanking Plates 87 HBHOI970 QpHy1i6s Lubricating Oil Filler & Breather 683 Blanking Plugs 89 HBHO1970 QDHYII6s Lubricating Oil Filler & Breather 65 ‘Turbocharger a HBHO1970 SBHY1596 Lubricating Oil Filter & Integral Oil 67 Feed Pipes 8 Cooler ‘SBHY1596 JBH00933 Leak-Off Pipes 98 Lubricating Oi! Filter & {ntegral Oil a SBHY1596 Cooler 5BHO0933 Induction Manifold ” SBHY1596, Front End Drive Input B KBHY0626 Pipework & Connections 9 SBHY1596 Water Pump, Thermostat & Heat 78 Exchanger LBHO1967 Pipework & Connections 101 SBHY1596 Water Pump, Thermostat & Heat 7 Exchanger ‘Exhaust Manifold 103 LBHO01967 SBHY1596 Water Outlet & Inlet 9 Air Filters 105 LDHOOSI9 sDH00400 oat a Air Filters 107 MDH01320 sDH00400 Alternator & Generator 83 Remote Air Charge Cooler 109, NDHO1961 ‘SH00400 ‘Alternator & Generator 85 Pipework ut NDHO1961 SDHo04001s Contents 1. Introduction 2. How To Use Your Parts Book Engine Breakdown 4, Symbol Descriptions ia Parts Lists & Illustrations 6. Parts Index Pg.4 Pg. 4 Pg. 5 Pg.9 Pg.li Pg. 152Introduction The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable to this particular engine Always quote your build list and engine serial number when contacting your Perkins outlet How to use your Parts Book This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it easy to find the parts you require. ‘Eront Page This lists your build list number and the date of publication of this book Symbol Descriptions Provides a quick reference guide to the symbols used within the book. Engine Breakdown Use this to identify all the major sections of your engine and the relevant pages within the book. Parts Lists & Illustrations This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require. The illustrations used in this parts book are representational only and should only be used for identification purposes. For fitting instructions please refer to your engine Service Manual. Parts Index Using either the part number of description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears.$ Engine Breakdown Section Page | | Section Page Lift Pump 113 ‘Temperature Gauge & Sender 137 VBHY2235 ZLH00338 Fuel Filter us Radiator & Cowling 139 VBHY2235 TMHO0SS4 Lift Pump to Filter Pipe 17 Radiator & Hoses 141 VBHY2235 ‘ZMH00554 Filter to Injection Pump Pipe 9 Fuel Pre-Lift Pump 143 VBHY2235 ZVH90405 Injection Pump to Filter Pipe 11 Fuel Pre-Lift Pump 145 VBHY2235 ‘ ‘ZVHO040S Leak Off Rail to Fuel Filter Pipe 123 Joints & Gaskets - Top Service Kit 147 VBHY2235 SACY0309 Cold Start System 18 Application Miscellaneous & Auxiliaries | 149 WDI100013 22100338 Engine Lifting 127 Joints & Gaskets - Bottom Service Kit 1S ‘XBHO0356 SGBY0347 Throttle & Stop Controls po ZAH00632 Engine Mounts 13k ZCHY1236 Heater/Starter Switeh 133 ZBHO1325 Lub. Oil Pressure Switeh & Gauge 138 ‘7.580479 Page 7Engine Breakdown Page 8& ‘Symbols and Notes Symbol > 84 BrIonmnVe rr kek FOC HA Description From Engine Number Upto Engine Number Repairs and Replaces See Appropriate Section - Reference Number Alternative Order Remanufactured Part New for Old Part Number of Teeth Thickness Bottom Top Left Hand Right Hand Reference for Detailed Breakdown Other Service Options Available Cylinder Number See History Section Paged‘Long Engine : Plate A ACEYS126 Long Engine kit Moteur Long Satz - Langer Motor Kit Mot Completo Equipo De Motor Largo Page 10Long Engine late A ACEYSI26 Tem | Part No, References Qty. [Description Notes 1 USMKEI26 > UTR T_ CONGENGINE- KIT 2 L-yp39e61 1 SHORT ENGINE w 3 L-zzs0228 vo 1 CYLINDER HEAD KIT 4 Lusencosss 1 BOLTKIT 5 justrii7 1 GASKET KIT-ToP 6 Lustpies 1 BOTTOM JOINT AND GASKET 7 L.s68sco03 1 GASKET IND MANIFOLD 8 L3681mo0s | GASKET-SUMP 9 [-3681Po29 Jom 10 L2aisrass ( FRONTOIL SEAL ue Lusmcosss 1 OM. COOLER KIT Service Options 3 z230228P EXCHANGE. CYLINDER HEAD Foomotes a (ORDER PARTS BOOK ¥D39861PB FOR COMPLETE BREAKDOWN, Page 11‘Short Engine Plate A ACEYSI26 Short Engine Moteur Court Kurzer Motor Motore Corto Motor Corto Short Engine Moteur Court Kurzer Motor Motore Corto Motor Corto Page 12Short Engine ACEYSI26 em | PartNe. ‘References ‘Qiy. | Deseription Notes 1 YD39861 > U7860295 1 SHORT ENGINE @ 2 | -zzsoas6 vo 1 CYLINDER BLOCK ASSEMBLY 3 |-zzs0n30 1 CRANKSHAFT ASSEMBLY 4 e 6 PISTON KIT @cp) 5 Larsracas 6 PISTON RING KIT 6 Lanscaia 6 CONRODKIT GRADES 7 Leatsr7os 1 REAR OIL SEAL HOUSING 8 YD39865 + 786030) 1 SHORT ENGINE © 9 |-zzsos09 1 CYLINDER BLOCK ASSEMBLY 10 f-zz90230 | CRANKSHAFT ASSEMBLY u ° 6 PISTON KIT @.cp) 12 Lareraore 6 PISTON RING KIT i Lauseaa 6 CONRODKIT GRADEY 14 Lastsr703 1 REAROIL SEAL HOUSING Service Options 2 zzso296° 1 EXCHANGE. CYLINDER BLOCK 2 7250296R 1 CYLINDER BLOCK ASSEMBLY 4 USLFO0I9 6 PISTON KIT GRADE 4 USLFoa29 6 PISTON KIT GRADE.G 4 USLFOO2! 6 PISTONKIT GRADE.H 4° USLROO2 6 PISTONKIT GRADE J 4 ysLF00x 6 PISTONKIT GRADE. K 4 Ustroas 6 PISTON KIT GRADE L 11 USLEOOI9 6 FISTONKIT GRADE 1 UstF0D20 6 PISTON KIT GRADE.G 1 USLFo021 6 PISTONKIT GRADE.A 1 USLR0022 6 PISTON KIT GRADE J LL UsLFo023 6 PISTON KIT GRADE.K LL UsLFoa2¢ 6 PISTON KIT GRADE 1 Footnotes (A) [ ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN {@) | ENSURE THE CORRECT PISTON HEIGHT GRADE IS FITTED. REFER TO WORKSHOP MANUAL:TDPOI9! 1301 (c) | THEHEIGHT GRADE OF THE PISTON IS IDENTIFIED BY AN ALPHA CHARACTER STAMPED ON THE TOP OFT PISTON. o ‘THE TOP OF THE PISTON SHOULD NOT BE MACHINED © ORDER PARTS BOOK YD3986SPB FOR COMPLETE BREAKDOWN Page 13,Cylinder BlockCylinder Block, < Platee AcHYoa7 Toit | art No. References Qy. [Description Notes 1 Zz50296 oO 1 CYLINDER BLOCK ASSEMBLY 2 © 7250096 1 CYLINDER BLOCK 3 = 7750296 2 BEARING CAP 4 Lsissxoss. ° 6 CYLINDER LINER st 3 Lssiazin 4 THIMBLE 6 Lszi6s29 1 SCREW 7 [szaisi2 5 PLUG 8 Latisetes 1 CAMSHAFT BUSH 9 Lo6so710 3 PLUG to |-s24igi22 3 PLUG 11 |-3774a004 > oyosro01 6 PLUG 12 L-2assazo 1 PLUG 3 Lsea7se 1 PLUG v4 Lszsisiz2 - 1 PLUG 1s Lazai6n9 1 PLUG 16 |-sar682i2 1 PLUG 17 L2atspies 1 WASHER 1g {38614027 6 PISTON COOLING JET 19 L-4i38aoi7 6 VALVE 20 = 41384017 1 VALVE BODY: 21 = 4138A017 1 BALL 2 = 41384017 1 SPRING 2 = arssaor7 | RETAINER 24 LsariH00s e | SHAFT 25 L-2116087 LPN 26 {29990001 2 powsL @ 27 Laisan0 6 SCREW 28 Lov20469 6 SPACER 29 |-s2i1aoos 2 PLUG 30 | 3627P0%3 1 BRIDGE PIECE st Lasmpe39 2 SCREW Service Options 1 z2s0796r 1 EXCHANGE, CYLINDER BLOCK 1 2z50296R 1 CYLINDER BLOCK ASSEMBLY 4 3135x062 © CYLINDER LINER SLIP FIT A 3135x065 & (po010" 6 —_LINER- OVERSIZE @ = jo.2smu 4 3138x066 FE 0.020" 6 —_LINER- OVERSIZE © = (050MM 24 3271H005 % (9 133MM 1 SHAFT op Footnotes (@) [ LOCATING DOWELS @ | Sup rrr © | PRESS FIT (0) | ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY (@ | REFER TO SERVICE BULLETIN NO.163 Page [5Cylinder Block AcHyosi7Plate A Cylinder Block, ACHYOAIT Kem | Parte, References Oey. | Deseription Notes 1 248701 > UN6ATS2H 1 REAR OIL SEAL HOUSING 2b => 2418F701 1 REAR OIL SEAL 3 3211002 > 7647524 10 METRIC BOLT 4 2116081 2 DOWEL, “ Footnotes (A) [ REFER TO SERVICE BULLETIN Page 17Crankshaft, Pistons & Connecting Rods ACHYO417 Tem | PartNo. References Qe. | Description ates 1 7290230 ys 1 CRANKSHAFT ASSEMBLY (A) 2 = 7790230 1 CRANKSHAFT 3 [-ussaooio ° 1 MAIN BEARING KIT 4 L-usMeoo2s Ga 1 BIGEND BEARING KIT s Lans7ssi ° 2 THRUST WASHER 6 Lsns7s61 ° 2 THRUST WASHER, 7 Losooor2 1 WOODRUFF KEY 8 Zz90146 —* 14yosr2002 6 CONRODKIT >» U3015175 9 = zz90146 1 CONROD 10 = 2290146 1 cap u Lsuize00s 1 SMALL END BUSH 12 Lsatseia2 2 CONROD BOLT 13 Lspeacor 2 DOWEL 14 41siaors 6 PISTONRING KIT 15 31170061 | CRANKSHAFT GEAR 16 USLFOO19 6 PISTON KIT GRADE F 7 PISTON is 1 PIN to Larissa 1 cIRcLP ‘Service Options 3 USMBOOI0A = (025MM 1 MAIN BEARINGKIT- O/S 3. USMBOOIOB & (050MM 1 MAIN BEARING KIT - 07S 3 UsMBOoI0c = (073MM 1 MAIN BEARINGKIT- O/S 5 3137312 & ()0.007" 2 THRUST WASHER 6 31137322 & 30.007" 2 THRUST WASHER 16 USLFO020 6 PISTON KIT GRADE.G 16 USLF0022 6 PISTONKIT GRADE. 16 USLF0023 6 —-PISTONKIT GRADE .K 16 USLFOD24 6 PISTON KIT GRADE L 16 _USLFOO2I 6 _PISTONKIT GRADE H History 1 zz90230 b> usoisiay 1 CRANKSHAFT ASSEMBLY (A) 4 Lusmeoor e 1 BIGEND BEARING KIT Footnotes (A) | REFER TO SERVICE BULLETINNO.&6 Poge 19Crankshaft, Pistons & Connecting Rods SLROSB + 15/08/2002» rsvesr2002++ 1596/2002 ACHYo417 © PPL032567 Page 20Crankshatt, stons & Connecting Rods Plate ‘> so1siss ++ 15/08/2002» 15/08/2002'-* 15/08/2002 © PPL032567 ACHYOAIT Trem ] PartNo. References Qe. | Description ‘Notes 1 aIisc3ia © CONRODKIT GRADES 2 = 4qiscai4 1 conROD 3 Lstaaces 1 SMALL END BUSHT 4 Lazvoos 2 CONRODBOLT Page 2Cylinder Head ACHYO4I7 Page 22@ hen Ta [a — war [Bac = as Se oe 2 aa set 6 ecre ai S3I4A121 6 ‘INSERT : swan ¢ Reacewe or ¢ come ee Saumoranocar psi fo Wanecou ws S 3343021 6 EXHAUST VALVE GUIDE as ¢ Seno at { Sneornceat Droit ‘ Vaweou oe 2 bovee © sit + Oh -crunmen HEAD a = un Coven > on | Sonn He Stow © @ | 2 suaw ta Sev 3 maa re Sckew (A) | SERVICED IN PAIRS (| toca DOWELS RFT TO ELEN ORTON EESORT PAGS Page 23Rocker Shaft Plate A, ACHYOSIT Page 24Peers Pea @ a iam ran a Tas ast aise RGR SAT ATT > fumes | ROCKER SHAPE US Suns 1 SHAFT i 3 0170151 2 ‘CIRCLIP + mae + Sano $ Gru 2 Grane > Costes & Shacesr io Pause & nocken even it Lats & ROCKER LEVER i [sms Connection 3 Lana 1 sow @ ft (sno - 1 ouve Cans tb sonny té Lona Mr te ast {stu 1 aatencs {ir bier esis 1 ew 2 toot ‘2 ston Shaves nous Tar Page 25Timing Gear & Camshaft Plate A ACHYOAI7 Page 26@ a Trem | Part No. ‘References Qty. | Beseription Notes aaa a Fee 2 3681P009 e 1 GASKET - TIMING CASE HEM Eases ( easeaeae ce 4 Leogsos4s 2 BUSH ean {ke . |e Bao 3 ew ame tlle 9 Lasi4s7 1 BUSH fo manne fete Pllsieas 3 Sev @ |e nsy wens 1 Comat : alae | bowel te essa {Fans rats te Sms fe summ | eaMHMFTCEAR > ie a 2 ane ec 2 E. 1 TIMINGGEAR COVER eo Fl | cnceee ence i — pepe ape 32 2487018 v PLUG - @ | Siew 2 seRew eae e nsa | RSPEETONOVER > Sige 1 waecoven Cons focus iilaiea 1 eps -mn cass ee {A) | BOTTOM TWO HOLES Page 27Lubricating Oil Pump & Delivery Housing, AcHYMI7 Page 28Lag Fey & Dr Hsing mea @ ne Ta ae a [ee Ta aa 7 eran 2 on 2 Sceew on 1 Seasw ; eure tate ¢ Lamm 1 puwoen + Cas | Sone fi g 32712111 1 ‘SEAT > Conn 1 era fo aac 2 Sine Mion 2 Sem te ramon : Soom @ > $e o i sour ’ 1 ea ° 2 eon ® | Sane ° 2 6 Jer ®) 3 ¢ tows ° x at o 1 taste ° A aS RTT TOR TRE) (®) | SEE CYLINDER BLOCK SECTION Page29Fao Injection Pump APHY S438, Page 30Fuel Injection Pump Plate A. AFHY 4448 em | PartNo. References Oy. | Description Notes 1 2313M059 3 STUD 2 2318A603 3) NUT 3. 31ITLos2 1 FUEL INJECTION PUMP GEAR 4 2318At08 1 Nur 5 KIS4AFOI 1 WASHER 6 2514C034 1 SCREW 7 241sD0SI 1 PLAIN WASHER Page 31Fuct Injection Pump Brotkdowa APHYAa8 Page 32Fuel Injection Pump Breakdown APHY4448 ‘Oy. [ Description Notes References 1 FUEL INIECTION PUMPHigh Pressure Fuel Pipes Plate A AFHTY4448 Tem | PartNo. References Qty. | Deseription Notes T 35254081 1 PIPE-FUEL ININO 1 CYL 2 352SA082 | PIPE-FUELININO2.CYL 3 3525a083 1 PIRE-FUBLININO3 CYL 4 3525084 [ PIPE-FUELININO 4 CYL 5 3525A085 1 PIPE-FUELININOS CYL 6 3525A086 1 PIPE-FUELININO6CYL 7 26466006 1 CUP 8 2646E007 1 cup 9 26468009 1 CLP 10 2646010 1 cur Page 35eSAtomisers Plate A APHY 44S, ikem | PartNo. References ‘Qe. | Description Notes 126454060 6 ATOMISER i E:ssun 1 HOLDER 3 Lreesacar 1 INJECTOR NOZZLE 4 0921173 6 INJECTOR WASHER 5S 33813129 6 SPACER 6 33813131 6 SEAL, 7 3662K002 6 CLAMP 8 2314H006 12 SCREW Page 37Controt Unit Phate A. APHYAA, Tem | PartNo. References Oy Notes 1 USMiKo66S 1 ELECTRONIC GOVERNOR KIT 2 = UsMKo669 1 ELECTRIC GOVERNOR 3 Lasnem 1 scREW 4 Lasisusor 4 ORIG Page 39AFHY 4448Plate A Pick-Up Sensor AFHYS448, Them ] PartNo, ‘References Qey. | Description Notes T 28684006 1 SENSOR 2 33534129 1 ADAPTOR Page a1Boost Control Pipe Plate A AFHY4448 Hem] Part No. References Oey. | Description Notes 1 2431131 T PLUG Page 43Fuel Leak-Off Pipe Plate A, ABHY 4448 Page 44Fuel Leak-Off Pipe Plate A APHYAA8 Tem ] PartNo. References ‘Os | Description Totes 1 S558X021 1 PIE-LEAK OFF 2 3218R039 5 BANJOBOLT 3 335SE005 | CONNECTION 4 2a1ip007 (2 WASHER Page ssFlywheel Housing Plate A conoas92 Kem | PartNo. References Oy. | Description Notes™ 1 3683154 1 SEAL 2 3713Mo49 (FLYWHEEL FousING 3 36212132 1 PLATE 4 2314H102 © 231410 2 SCREW 5 o3soo2s 2 DOWEL 6 2487208 3 PLUG 7 2487A452 1 BLANKING PLUG 8 2314z004 6 SCREW 9 23141603 2 SCREW Page 47Flywheel & Starter Ring Plate B pH008s9 Page 48Flywheel & Starter Ring . Plate B @ DDHo0889 Tem [Pare No. References Qy. | Description Notes 1 éniDis 1 FLYWHEED ASSEMBLY 2 = iis (FLYWHEEL iH 3 Latent 1 STARTER RING GEAR : 4 0096803 to SCREW . 5 3aun27 10 WASHER Page 49‘Starter Motor Plate A EDHO0S27 Tem | PartNo. References ‘Gy. | Deseription Notes {38738071 O° 1 STARTER MOTOR 2° 3313c077 3. sTuD 3 231RAGDE 3. NUT Service Options 1 2873B071R 1 EXCHANGE. STARTERMOTOR Paget‘Starter Motor Plate B EDHO0S27 Page 52EDH00527 References ‘Dereription Notes ° > 28730192 ‘STARTER MOTOR BUSH BRAKE KIT BRUSH KIT DRIVE BUSH REPAIR KIT EXCHANGE. STARTERMOTORBHO0364Fan Drive ae Plate c @ rato Item | PartNo, References Qy. | Deseripaitn ‘Notes 1 4lisno7 1 FANDRIVE ROUSING 2 => REFI 1 HousiNG - 3 = REFI 1 BEARING 5 => REFI 1 HUB . 6 2314m015 4 SCREW a 7 2614B658 ( FaNBecr “@ . 8 311scit3 1 PANPULLEY Footnotes (A) [SERVICED INPAIRS Page 55Lubricating Oil Sump Page 56Lubricating Oi Sump Plate L GBHOI780 Tem ] PartNo. References ‘Qiy. | Description Notes ¥ 37878408 1 SUMP 2 3681M005 1 GASKET-SUMP 3 3627P043 He u7617s2H 1 BRIDGE PIECE 4 23110039 2 SCREW 3 2314H034 2 SCREW 6 33134113 2 WASHER 7 rsiaHo20 4 SCREW 8 33134113 4 WASHER 9 23148020 2 SCREW 10 33134113 2 WASHER H23teto04 20 SCREW 12 33134113 20 WASHER 13 32186405 1 PLUG 14 0920136 = 1 WASHER 15. 3577AI25 1 TUBE ASSEMBLY wo L = 3S77A125 1. TUBE 17 33812116 1! OLIVE 18 3178c074 1 DIPSTICK 19. 3575Ko06 1 O1PIPE 20. 3683H005 1 JOINT: 24 23148008 2 SCREW 22 w14Ho02 1 SCREW 23 2318A603 1 NUT 24 2431A0I6 1 PLUG 25 2487096 1 PLUG 26 aais7is 1 ORING 27 33534131 | ADAPTOR 28 0920156 1 WASHER tage 57Lubricating OI Sump : Plate Z Them | PartNo. References Op. | Description ‘Notes 13641005 1 BRACKET 2 2314H003 1 SCREW 3 0920433 1 WASHER, © nes—O\ capt \ aLubricating Oi Filler & Breather Plate A. HBHOISTO Weom | PartNo. References ‘Qty. | Description Neves 1 #axon 7 CYLINDER HEAD COVER @ 2 33851125 1 HOSE 3 21825196 2 cup 4 3617001 + inLorsos 1 PLATE —* u7410306 3 36R3HH006 + inatorsos Jon + U7a10306 6 2314H003, 2 SCREW 7 3S73A006 1 PIPE- BREATHER 8 2485A013 1 PLUG 9 3s7ico4 1 OLPRE 10 36833148 1 Jor i 23t4H003 2 SCREW 12 32744003 4 NUT 13. 33817135 4 SEAL 1437814003 1 CAP is L2ais7st 1 ORING 16 0920009 4 WASHER Footnotes (0) [ REFER TO PLATE PagetPlate K Lubricating Oi Filler & Breather HBHO1970 Page 62Lubricating Oi Filler & Breather . Plate K S . vanors0 TKem | PartNo. References ‘Qe | Description Protas 1 41aaxozi 1 CYLINDER HEAD COVER. 2 => 412x021 1 VALVE COVER 3 [-ses7aso8 1 SEAL is 4 ;:ses1c00s 1 GASKET-ROCKER BOX COVER i 5 Lararxoss 1 OIL FILLER CAP 6 Lasisats 1 ORING 7 41333008 1 BREATHER . 8 = 41335008, 1 BREATHER 9 LsrniKoos 1 SEPARATOR to L-2aista93 1 ORING " = 41331008 1 BREATHER tz Laatsiat 1 ORING Page 63Lubricating Ol! Filler & Breather Plate X Bim wonnis7e eterna [a Peon Tow T 7 BANEING FATE 2 = aresxon2 1 BLANKING PLATE i 3 Conisoiar 1 ono : 4 zarat0s 2 scREW 6 Page 65Lubricating Oi Fitter & Integral Oll Cooter Plate A 3BH00S33 Page 66Filter & Integral Oil Cooler BHO0933, Tem [PartNo Referenses ‘Gy. | Description Notes 1 41346031 © sTTaPiT2 1 OIFILTER HEAD @ © 37PI71 2 Lssssar2 2 CONNECTION ®) 2 33286139 2 CONNECTION o 3 2684403 2 OWLFILTER 4368797003 1 JOINT 5 23143003 3 SCREW 6 dassaor2 > y6475206 1 OIL CooLER © 7 24158436 2 RING © 7 2a1SHO1 + 6475200 2 ORING ® 8 24158402 > use75206 4 RING 9 377IXi13, © smxit2 1 HOUSING aD 9 37N1XiSI —* y647520C 1 HOUSING ae 10 3684RO11 © sesanoos 1 som tt 231481005 = 6475206 8 SCREW 2 BUKis9 © s514H009 5 SCREW 13. 2314H012, * y6475206 r SCREW 14 2313M060 6475206 1 15. 23184603, 6475200 1 16 2313M064 * uea7s20c 1 17 23184603 H U647520€ 1 18 23184603 6475200 4 19 41384035 so a13sa015 1 © 20 L-satsvoos 1 oy 20 -saisvoos 1 o 21 [aasiaoor 1 ® 21 L3ar2voor 1 o 2 L3i744ist 1 SPRING 23 [33424303 1 PLUNGER 24 Lansios 1 cmRCLIP ® 25 2411024 - 1 WASHER © 26 24834007 = Uesns200 4 OPE o = 35877003 358817003 27 3686ASI1 = 6475200 1 son 28 2314K139 © 23148009 3 SCREW « 23141003 28 25144010 =» U6a7520€ 3 SCREW wo 29, 36860507 1 sONT (amy 3023148019 © siano 1 screw (AK) 30 23143004 1 SCREW o 31 2514Ho1s © sran010 2 SCREW aK 31 23141008 2 SCREW o 36 362381006 1 SPACER (any 37 3686507 som 38 37660092 1 ADAPTOR 39° 36s6T004 1 som 4 23161007 1 SCREW 42 23141003 3 SCREW Page 67Lubricating OM Filter & Integral Oil Cooler Plate A sB4100933 Page 68Lubricating Oil Filter & Integral Oil Cooler Plate A 3BH00933 Tem | PartNo. References Qty. | Description ‘Notes 452483006 > U6ITS20C 1 OIL PIPE oO 60 1861135 1 Locrire Footnotes (A) | REFER TO SERVICE BULLETINNO2. (@ | USED ONLY WITH 41348031 (© | UseD ONLY WITH3773P172373P171 (D) | WAS 2486959 USE 2486A972,3771X131,2415H031 @) © | USED ONLY WITH 24864959 (®) | USED ONLY WITH 24864972 (© | USED ONLY WITH 3771x131 (@ | USEDONLY WITH 41384015 () [ USED ONLY WITH 41380035 (@) | WAS 3587004 USE 2483007,2483A006 WITH 23141004 (3), 23141010 @) (© | USED ONLY WITH 35877004 35877003, (© | USED ONLY WITH 24834007, 2483A006 (Mp | USED ONLY WITH3773P171,3588H1003 Page 69Lubricating Of Filter & Integral Oil Cooler TBHO0333 Page 70Lubricating OW Fiter & Integral Ot! Cooter Plate V TBHO0933, tom ] PartNo. References Qe: | Description Notes 1 2480032 TY FLEXIBLE PIPE 2 24834033 1 FLEXIBLE PIPE 3 s7SIKI2I > uses 4 FLANGE 4 2418603 2 SEAL 5 486,990 + U7R60295 1 HOUSING + ovowo2 6 24864993, 1 OIL COOLER 7 3688x008 be vssrsaic 2 SEAL 3 2318A603 be vsa7s2ic 4 NUT 9 36eaNo2s > U1860295 sont lo 2314002 > U7E6o295 nH SCREW 1 23z4tt002 > UTB60295 3 SCREW 12 241sDo02 13 WASHER 13 24ispo02 3 WASHER Page 71Front End Drive Iaput KBHY0G26Front End Input Plate A KBHY0626 Trem | Part No, References Qn: | Description ‘Notes 1 3nstni 1 PULLEY 2 3321A009 1 DAMPER 3 3311x002 1 SPACER 4 iT 1 SPLIT RING 5 32418313 1 THRUST PLATE 6 2415638 1 ORING: 7 1al602 3 SCREW 8 32186137 3 BOLT Poge 73yermostat &Water Pump, Thermostat & Heat Exchanger ‘ Plate B ‘LBH01967 Team | Part No. References Qy. | Description =] Notes 1 37703 1 THERMOSTAT HOUSING 2 3685F005 1 JoNT 3 243tts4 2 PLUG 4 2314HO15 1 SCREW 5 23144008 2 SCREW 6 23141013 2 SCREW 7 14g5613 2 THERMOSTAT 8 41331012 1 CONNECTION 9 |-2aisao7e 1 ORING io Larasxon 1 PLUG 1 23141004 2 SCREW 12 USMET00s0 1 HOSEKIT 13 Lssesaue 1 HOSE 14 Lorsooe7 1 cup 15 3623K007 1 PLATE 16 3687M018 1 Jor Page 75Water Pump, Thermostat & Heat Exchanger Plate AC LBH01967 Page 76‘Water Pump, Thermostat & Heat Exchanger Plate AC LBHOI967 Them ] Part No. References Qty. | Description Notes eo 1 WATER PUMP 2 1 Bopy 3 1 SHAPT 4 L2aisaiss 1 ORING @ 5 = RERIA 1 SEAL 6 = REF 1 IMPELLER 7 => REF! 1 COVER 8 1 WATER PUMP GEAR 9 Lamseise 1 ORING @ 9 Loaistasa 1 ORING w to 2314006 1 SCREW i 2314N043 3 SCREW 12 23148006 1 SCREW 13 2314H015 1 SCREW : 14 urtwaist X REPAIR KIT- WATER PUMP Service Options 1 usmworsor L EXCHANGE. WATER PUMP Footnotes (A) | ALSO INCLUDED IN REPAIR KIT Page 77LDH00519Water Outlet & tnlet Plate A, @ es Tem | PartNo References Qe. | Deseription ‘Notes 9 S6B4A004 1 JONT @ 1 2314H008 1 SCREW 12 2314H010 3) SCREW 13 4133L011 © sTTIKoH4 1 CONNECTION @) 4 = REF 1 CONNECTION i 15 36g7wor7 1% 3684A004 1 ORING oO - Footnotes (A) | USED ONDY WITH 371KO44 (©) | WAS 3771K044 USE 41532011,3687WOI7 (© | USED ONLY WITH 4133L011 Page 79Plate MDHOI320 Page 80Fan Plate A MpHOT320 - Tem | PartNo, References ‘Qs. | Description Notes 1 24880527 1 FAN 2° 2313842 4 sTUD 3 23180208 4 NUT 4 3743W251 1 EXTENSION Page BIAltornator & Generator NDHOIS6t Page 82Alternator & Generator Plate A NDHOIS6t Trem | Part No. ‘References Qe [Description Notes Tr STISA0aT T ALTERNATOR PULLEY 2 38278021 1 BRACKET 3 23141003, 1 SCREW 4 3822021 1 BRACKET 5 2314H013 2 SCREW 6 23148003 2 SCREW 7 23141006 © 2314H005 1 SCREW w 8 23180208 © 23180663 1 NUT @) 9 2314H008 © 23144007 1 SCREW © 10 23180208 © 23184663 tow o 11 3861013, 1 BRACKET 12 23448008 1 screw 1323148017 1 SCREW 16 23148006 1 SCREW 17 0920397 | WASHER 18 23141004 © 23141003 1 SCREW © 19 231D240 = 2318A664 1 NUT © 20 0920497 | WASHER 21 23148005 | SCREW 22 23143004 2 SCREW 24 26148658 1 FANBELT © 25. 2131A008 | WASHER 26 2131A008 | WASHER 27 213taoto | WASHER Footnotes (A) | WAS 23141005.USE 23 1411006,25180208,2131 A008, (B) | WAS 2318A663.USE 2514810062318D208,2131A008 (©) | was 231411007-USe 2314H008,2318D208,2131A008 (D) | WAS 2516A663 USE 2314ni008 , 2318208 , 21314008 (©) | was 23141003 - Use 23141004/2318D24072131 A010 (©) | Was z318A664 - USE 25141004/2318D240/2131A010 (@) | SERVICED IN PAIRS Page 83Alternator & Generator NDHOI961 Page 84stor & Generator Plate NDHOI961 Ttem | PartNo. References Os. | Desepiion Notes 1 28/lAvat ° 1 ALTERNATOR 2 Lasnozs 1 REGULATOR 3 L-2e7o3ss © 29710253 1 RECTIFIER 4 Lasnoese 1 BRACKET s Lasnioss 1 ROTOR- ELECTRIC REPAIR, 6 aS => REFS 1 BEARING 7 = REF 1 COVER 8 Lasroass 1 STATOR w 8 Lasriosss 1 STATOR ® 9 Lasmo2s9 1 BOLTKIT 10 L2sri0260 1 SUNDRY KIT 4 E > REFIO 1 Nur 15 = REFIO 1 WASHER aL 2ert026t 1 TERMINAL KIT 12 Lasrios6 1 PAN 3 1 PULLEY oO Service Options 1 2871 MIR, 1 EXCHANGE. ALTERNATOR Footnotes (®) USED ONLY WITH 2671A 4128714184 (B) | USED ONLY WITH 28714163 (© | NOT PART OF ALTERNATOR ASSEMBLY - REFER TO PLATE "D* FOR PULLEY PARTNUMBER Page 85Blanking Plates Plate A qnnynn6s, Them ] PartNo. References Oey. | Description = Notes 1 41a8K006 1 BLANKING PLATE 2 = 4143K006 1 BLANKING PLATE 3 Losisisos 1 ORING 4 23143002 1 SCREW 5 2314H032 3 SCREW 6 2314004 1 SCREW Poge 87Blanking Plugs Piste A Qnnynies Trem [Part No. References ‘Oty. | Description Rotes 1 BIcoe 1 SCREW @ 24150053 1. PLAIN WASHER 3 0650586 1 PLUG Footnotes (A) | LOCATES IN COMPRESSOR/EXHAUSTER OIL FEED HOLE Page 89irbocharger Plate A SBHY1S96 Page 90‘tte Ten] Tams 0 [Bs = 0 oo 2 war 1 sn a | nt Page 91Feed Pipes Place A SBHY1596 - Them | PartNo. References ‘Qy. | Description Notes 1 4127A083 1 OLPIPE 2 36832138 1 ONT 3 2314H003 2 SCREW 4 0206008 1 UNION 3 0sT6i16 1 NUT 6 0566007 1 OLIVE Page 93Page 94Leak-Off Pipes Plate A, SBHY1596 Tem | Part Ne- References Qy. | Description Notes 1 2313M0R2 2 STUD 2 23184634 4 NUT 3. 2313Mo8s 2 sTuD 4 3s7icost 1 OnprE 5 36830006 1 Jom 6 231441003 2 SCREW 7 33834023 1 HOSE 8 2481877 1 HOSE CLIP 9 2481877 1 HOSE.CLIP Page 95Induction Manifold SBITY1596Induction Manifold a Plate A SBHYI596 Tem | Part No. References Qiy. | Description Notes 1 37770031 7 INTAKE MANIFOLD 2 36880028 1 GASKET-IND MANIFOLD 3 23141039 6 scREW 4 231ar049 2 SCREW Page 97ork & Connections Pipe SBHY1S96Pipework & Connections . Plate A SBHYI596 em | PartNo. References Qiy. | Description oa Notes 1 3767HOT 1 ELBOW 2 3688C011 sonst 3. 2313F059 4 sTuD 4 2318A633 6 NUT 5S 36136122 CONNECTION 6 3218H006 | SCREW 7 23180633 to Nur 8 3651A007 1 SUPPORT BRACKET 9 3218tt006 1 screw lo 23184633, 1 NUT 11 3813P001 1 WEATSHIELD 2 3246117 2 SPACER 13 3651KOI7 1 BRACKET 14231411002 2 SCREW 13 23143002 2 SCREW 16 0920467 2 WASHER 17 2313F068 2 stub 18 2314H008 2 SCREW Page 99Pipework & Connections Plate B SBHYIS96 Tem | Part No. Referenct Qty. [Description ‘Notes 1 3766T13t 1 ELBOW 2 36sano08 1 JONT 3 23140019 2 SCREW 4 2314I003 2 SCREW Page 101Exhaust Manifold[Exhaust Manifold late A SBHY1596 Hear Part References Qty. | Description Notes 1 377APOsI 1 EXHAUST MANIFOLD 2 3688A014 1 GASKET- EXHAUST MANIFOLD 3 3688A013 | GASKET. EXHAUST MANIFOLD 4 3688A013 1 GASKET. EXHAUST MANIFOLD 3 2313M387 2 stub 6 2318A634 2 NUT 7 2313380 2 sTuD 8 2318A6.4 2° NUT 9 2313MI78 2 sTuD to 23180634 2 NUT M1 2313M387 2 sTUD 12 23188634 2 NUT Page 103‘Air Filters 7 Plate A, em ] PartNo. References Qiy. | Deseription ‘Notes T 26826131 1 AIRFILTER 2 = 2652C131 1 BODY 3 L26si03s3 1 ELEMENT. 4 L26si03se 1 ELEMENT ‘ s Lassiasss 1 COVER 7 6 L26st03s7 1 VALVE : 7 2osocela 4 INDICATOR ef 8 2652C810 1 CAP Page 105‘Ae Filters Plate BAir Filters Plate B “sp1100400 em ] PartNo. References Qty. [Description Notes T 36210007 1 BRACKET 2 2314002 4 SCREW 3° 2314H010 3 SCREW 4 23141009 2 SCREW S 33266117 5 SPACER Page 107sDH00400 Remote Air Charge Cooler . Plate A Page 108Remote Air Charge Cooter Plate a spHo0400 rem | PartNo. References Oy. | Description Notes 1 3423R014 1 PIE 2 3482019 1 Hose 3. 3382M003 1 HOSE 4 2481909, 3 CUP 52481905 1 cur Page 109Pipework: Plate a sD¥00400 Page 110Pipework Plate A ‘sDH00400 Tem | Part No. ‘References Qiy. | Description = ‘Notes T 37430001 1 FLANGE 2 33415356 1 RING 3 327031 1 ADAPTOR 4 2313F079 3. sTuD 5 2318A634 3) NUT 6 3767HII2 1 ELBOW Page 111Lit Pump Plate A veHY2235 Tem | Pare No, Referenees ‘Oy. | Description Notes 1 ULPKooo2 1 LiFTPUMP 2 E. ‘=> ULPK0002 1 LIFTPUMP 3 Lesessroo7 1 GASKET-LIFT PUMP 4 2314H00s 4 SCREW 5 ULPRODOZ 1 REPAIRKIT Page 113VBHY2235Fuel Filter Plate A vBHy2235 Tem | PartNo. References Op. | Description Notes 1 26566815 1 FUELFILTER ASSEMBLY 2 E => 2656815 1 FILTER HEAD 3 Lesseos 1 ELEMENT 4 23143003 2 SCREW 5 38180018 1 BRACKET 6 2s14to02 3 SCREW 7 0650204 1 PLUG 8 2611D013, +> 01/06/2003 1 PLAIN WASHER, Page 115Lift Pump to Filter Pipe Plate A Tem | ParéNo. References Qty [Description Notes 1 4125v0i2 T PIPE} LIFT PUMP TO FILTER 2 = 412svoi2 1 PIPE. LIFT PUMP TO FILTER 3 |-sesero02 1 cur + L-s6sero03 1 cur 5s |33sz2129 1 NUT. 6 | ssanue 1 OLIVE 7 Lassen 1 NUT. 8 Loses 1 OLIVE 9 2s14H003 1 SCREW 10 2314K005 1 SCREW 33138413 1 SPACER Page 117Filter to Injection Pump Pipe Place A VBHY2235 Page 18Filter to Injection Pump Pipe VBHY2235 item [Part Ne. ‘References Qu: | Description ‘Notes T ainaA0ee 1 PIPE- FILTER TO PUMP 2 = 41220089 1 FUEL INI PUMP RETURN PIPE 3 L-sssza29 2 NUT 4 Losanna 2 OLIVE, Page 119Injection Pump to Filter Pipe ‘vaHY235 Page 120Injection Pump to Fiter Pipe Plate A veHy2235 Hem | PartNo. References Qe: | Description Notes 1 41230088 1 FUEL INJ PUMP RETURN PIPE 2 = atzzaods 1 FUEL IN) PUMP RETURN PIPE 3 Lssss21a9 1 NUT. a Losssune 1 ouvE 5 33225414 1 NUT. 6 338114 1 OUvVE 7 24810102 1 cur Page 121VBRY2235Leak Off Rail to Fuel Fitter Pipe Plate A VBHY2235 Tem | Part No. References ‘Qiy. | Description Notes 1 34358012 1 FUEL PIPE 2 33225812 2 UNIONNUT 3 33811112 2 OLIVE 4 3172 T003 ovasis 1 BANJO CONNECTION 5 3218R037 H+ ovoss 1 BANIO BOLT 6 2«11DOO H+ 0106s 2 PLAIN WASHER 7 2411DoI0 1 PLAIN WASHER 8 1 NUT 9 1 OLIVE Page 123Cold Start System : Plate a ‘woH00013 Page 124Cota Stare System fy Plate a WoHT00013 em | PartNo. ferences ‘Qy. | Description Notes T 2666108 T INTAKE HEATER Page 125Engine Lining . @ xaos late A Trem | Part No, References Qu. [Description Notes 3 3621X007 1 PLATE 6 23147003 2 SCREW 8 3654003 1 PLATE * 10 23141003 2 SCREW 1s m314r004 2 SCREW.4 “Throttle & Stop Controls Plate D ZAHOD632 Yeem | PartNo. References Qe: | Description Notes 1 3667A001 T FORK 2 © 32717003 1 PIN “ 3 © 0610031 1 PIN a 4 92131006 1 WASHER wo 5 © mos 1 PN ) 6 © 0520463 1 BRACKET w 7 © 25180603 1 our “ 8 © 23141001 1 SCREW w 9 © oo7i9s 1 ADJUSTER “ 0 © a1aisos 1 NIPPLE “ " © 0510031 1 PN @ 2 © 3645a011 1 BRACKET “w B © 51751116 1 SPRING w 4 © 2313M059 1 stu “ 18 2314H032 © 2314H031 1 SCREW ® 16 0330819 1 SPACER Footnotes | (4) | NO LONGER SERVICED. (@) | SECURES FTO BLANKING PLATE, Page 129Engine Mounts Plate A ZCHVI236 Tem | Part No. References | Description Notes 12487207 10 PLUG Page 131Hoater/Starter Switch Plate c ZEHOISIS Page 132entrstarter wich : mare eS cen Tren [PartNo Teference Os. | Basrnton a 1 aaa 1 FUEL ARE 2 seseoor 1 ae 3 Psssexo 1 cup 4 Paesexoot cur 5 Passowena 1 cuP 6 [aesiee 1 Nur ft 7 3381A002 1 OLIVE ‘ 8 33225412 1 UNION NUT 9 neue i uve vo 23r4Ha02 1 SCREW Page 133,Lub, Oil Pressure Switeh & Gauge Plate A. zsHO0479 Them ] Part No. References Qty. | Destription Notes 40650554) i PLUG 6 2848A013 1 since Page 135,‘Temperature Gauge & Sender Plate A“Temperature Gauge & Se Plate A ‘ZuHH00338, Tem | Part No. References Qty. | Description ‘Notes T 0650203 1 PLUG 2 241DO6 > o1/062003 WASHER 3 2B4BAl02 1 SENDER Page 137Radiator & Cowling Plate A, ZMHOOSS4 Page 138Radiator & Covling Plate A ZMHOOSS4 Teem | PartNo, ‘References Notes 124858286 2 38281008 3 23lac369 4 0920009 3 33546 6 2311FO5s 7 2BI8A03 8 33124118 9 33115117 10 0920871 Mt 3621x011 12 2314KI61 13 3641VOll 14 3641012 15 23148005 16 23184603 17 3313suis lg "36127004 19 2314N001 20 2634A115, 21 23188209 22 2131A010 23 2134A010 2423188209 25 2131010 26 2134A010 27 s21611i4 28 23143008, RADIATOR [BRACKET SCREW WASHER RUBBER ‘SPACER STAY ‘SCREW MOUNTING Nur ‘WASHER WASHER Nur WASHER WASHER PLUG scREW Page 139Pate A ‘znsnoss4Radiator & Hoses Plate A ‘ZMHO0SS4 ‘em ] PartNo. References Oe. | Description Notes T 34828007 THOSE 2 21825200 t cup 3 21825200 1 cur 4 34827017 1 HOSE 5 21828200 1 cup 6 21825200 1 cup 1 3475x012 1 WATER PIPE 8 338¢ro02 1 HOSE 9 2481908 1 cue 10 2481908, 2 cur 11 3384Mo04 | HOSE 12 21825199 2 cur 13 21825199 1 cur 14 3475x013 1 WATER PIPE 15. 338eT002 1 Hose 16 2481908 2 cup 17 2481908 2 cP 18 3384Mo03 B HOSE. 19 2481907 2 cup 20. 2481907 1 cup 21 3756vO19 1 GUARD 22 37S6vOx3 1 GUARD 23° 2314F003 SCREW Page lftPlate AFuel Pre-Lift Pamp Plate A ZvEI00«05 Tem | PartNo. References ‘Qty. | Description Noes 1 2656810 26567807 1 FICTER 2 => 26567810 1 FILTER HEAD 3 Lrese0904 1 NUT 4 L26s60908 1 CaP 5s | 2eseo90s 1 SEAL 6 L-26s60907 1 PLUG 7 L26sco909 1 pLuG 8 L2eseo9a3 1 SEAL 9 L26se0903 1 SEAL " = 26560145, 1 ELEMENT 2 => 26560145, 1 VALVE “ B = 26560145 1 WASHER “ 14 Laeseo924 1 xT Is => 26560024 1 RING wo oF = 26560924 1 SEAL ” = 25560924 1 RING 18 => 26860924 1 SEAL 6 => 25560924 1 BOWL 20 = 26560924 1 SEAL 2 = 26560024 1 BOLT 22 4122x008 1 FUEL PIPE 23 Lasssz129 © os7i3a65 1 NUT 24 Lsaeiis 1 ouveE 2s [33532129 1 NUT 26 Lissa 1 OLIVE 27 0650204 1 PLUG 28 2411D013 + 01/06/2003 1 PLAIN WASHER 29 0650204 1 PLUG 30° 241DDI3 + 01062003 1 PLAIN WASHER, 31 2314004 2 SCREW 32 2314)003 2 SCREW 33 2136A001 {cur 34 248ID302 1 cur. Footnates (A) [ REMOVE FROM ELEMENT WHEN BOWL IS FITTED Page 143Fuel Pre-Lift Pump Plate F ‘zvEro040s Page 144Fuel Pre-Lift Pomp . Plate F ZVHO00S Tem | Pare No. References Qe | Description Notes 1 2656F8i0 $0 26566807 FILTER @ 2 © REPL 1 FILTER HEAD 3 [26560908 1 Nur 4 L26s60906 1 CAP 5 |-26s60905 1 SEAL 6 | 26s60907 1 PLUG 7 L26s60909 1 PLUG 8 26560903 1 SEAL 9 | 26560903, 1 SEAL wo L26ssor4s © 26560920 | ELEMENT i => REFIO 1 FILTER 2 26560912 1 VALVE B 26860911 1 WASHER 14 | 26560902 1 RING 1s L2essoois. 1 SEAL 16 Laessopia 1 FUEL FILTER HEAD 17 L2esso917 1 SEAL 18 L2¢sso913 1 BOWL. 19 L26se0015 1 BouT 20 Leasssosie 1 SEAL Footnotes (A) | REFS 2.9,11-20 APPLY ONLY TO 2656F807, COMPONENT BREAKDOWN OF 2656810 HAS VET TO BE ADVISED Page 145,Joints & Gaskets - Tap Service Kit Plate A SACY0309 Top Service Kit Kit d'Entretien Haut du Moteur Wartungssatz fur Motoroberteil Kit per la manutenzione della parte superiore del motore Juego de Servicio Superior Page 146we Soints & Gaskets -Top Service Kit Plate A, SACYO209 Item | Part No, ‘References Gy. | Description ‘Notes 1 USiT1309 1 GASKETKIT-TOP 2 [tesin08 1 GASKET- CYLINDER HEAD 3 Lssaicoos 1 GASKET-ROCKER BOX COVER 4 Lsesacoze 1 GASKET-IND MANIFOLD 5 | 36sezi91 2 GASKET- EXHAUST 6 Lsesscoi7 1 GASKET-EXHAUST 7 | 3681s 1 aot 8 Lsessroos 1 JOINT 9 |-sessaoos 1 JOINT wo Lsesrwor7 1 RING ut L-36genoos: 1 JOINT 12 LseesMoo 1 JORNT 13 Lsessnoo4 1 JOINT 14 | 36g32138 1 JOINT ji ts [-368sD006 1 Jomr 16 [36884006 1 JOINT 17 Lassie 12 VALVE STEM SEAL 1s |-33813129, 6 SPACER 19 Lsssisi31 6 SEAL 20 Lovaii73 6 INIECTOR WASHER at L2atsposi 12 PLAIN WASHER 2 Laseitii3 1 OLIVE 23 Lssennii2 2° OLIVE 2 [sseiiina 6 OLIVE 25 LLos6sons 1 OLIVE 26 Losaniss 2 WASHER Page 147Application Miscellaneous & Auxiliariespen Mines Ar : Pea 6 ass Tes [a Ta 3 [Deaton Wee er Fae Page 149Joints & Gaskets - Bottom Service Kit Plate A © 9720¥062SCBY0347 SGBYOS7 Bottom Joints & Gasket Kit Kit d'Entretien Bas du Moteur Wartungssatz fiir Motorunterteil Kit per la manutenzione della parte inferiore del motore Juego de Servicio de la Parte Inferior Page 150Soints & Gaskets - Bottom Service Kit . Phace A Tem | PartNo, References ‘Oy. | Description Notes 1 USLBIIGT 1 BOTTOMJOINT AND GASKET 2 Ls6simoos 1 GASKET- SUMP . 3 [sesipo19 1 GASKET TIMING COVER 4 Latep6sos 1 GASKET. TIMING CASE . 5 Laesrrois 1 JOINT 6 L-3683H006 1 JOINT of 7 Ls6832143 1 JOINT : 8b sessi122 1 JONT 9 L36s3i127 1 Jom 10 | s6s3r1005 1 JomNT 1 [3683312 1 JOINT 12 Lses7woos 1 JOINT 13 | s6s6r00s 2 JOINT S 14 Lsearvoo2 1 Jon 15 36878017 1 JOINT 16 |-3685R007 1 GASKET- LIFT PUMP = | a7 Lsessasie 1 JomT 18 | 36s3Nooe 1 som 19 | 3682003 1 JOINT 20 |-3687H00s, 1 JOINT a Lesisaiss 1 ORING 22 Laaistaoa 1 oRING 23 L2atsaoss 1 oRING 24 Loaistis 1 ORING 25 L.241sA093, 1 ORING 26 L2sispi2t 1 ORING a7 Laaisnos2 1 ORING Page 151Parts Index Page 152Parts Index Description PartNo Page Desergton art No Page “ADAPTOR ssazmaa1 | Ut sexo | 139 33534129 al 3641A005 | 59 33534131 (37 3651K0I7 | 99 3766092 | 67 3eiepoi8 | 115 AIR FILTER 26s2ci31 | 105 3eisxoo | 25 ‘ALTERNATOR zenaial | 85 sezzaonr | 83 ‘ALTERNATOR suisaoai | 83 samo | 83 PULLEY 3e2eHi008 | 139 ATOMISER 26asa060 | 37 3861013 | & BANIO BOLT satenos7 | 123, BRAKE KIT 2873019353, sareros9 | 45 BREATHER anss008 | BANIO si7zr00s | 123 CONNECTION BRIDGE PIECE | 3627P043_‘| 15, 57 BIGEND BEARING | USMEOOI4 | 19 BRUSH KIT 2730201 | 53 fa BUSH ‘050345 27 usMe0025 | 19 Tay w BLANKING PLATE | 4148K002 | 65 mae pee] See ‘CAMSHAFT 31416307 | 27 Eee ere Leee eee ced CAMSHAFT BUSH | 31134165 | 15 bu pee eden CAMSHAFT GEAR [3117023 [27 aise CAP 2652810 ‘| 105 BOLT KIT 2e710259 | 85 7 Sauna usMKo385 | 11 srineeaea a BOTTOM JOINT — | USLBII67 | 151 GND Ge SeEekrE 32isveos | 67 usiBil6s [1 Beemer sowie Senet CIRCLIP 0170151 25 BRACKET aerioasa | as ical bia 3e2ia0o7 | 107 aa 7 Page 153Parts Index Page 154 Description PartNo. Page Description PartNo, Page 2720206 «| 27 36136122 99 2725108 67 377se012, | 25 CLAMP, 3662K002 | 37 4133L011 9 cup 0180067 75 4133012 ‘| 75 2136001 | 143 CONROD KIT 4lisc3i4 13, 13,21 21825196 | 61 2290146 19 21825199 141, 141 COVER 26510355 105 21825200 141, 141, | | CRANKSHAFT 2290230 13,13, Mi, 1a ASSEMBLY 19,19 2481905 109 ‘CRANKSHAFT 3117C061 19 GEAR 2481907 141, 141 CYLINDER BLOCK | 2250296 13,15 2481908 141,141, | | ASSEMBLY 141, 141 2Z50296R | 13,15 2481909 109 2250309 13 248iD302—| 121, 143, CYLINDERHEAD | 4142X021__| 61, 63 2646E006 | 35 COVER 26468007 | 35 CYLINDER HEAD | 2280228 11,23 2easE009 | 35 aT Seaenio sets CYLINDER LINER | 3135x062. | 15 3656MO01 | 133, 133, eee 133 DAMPER, 33214009 B 36s6mo02 | 133 3781N003 | 27 3656P002 u7 DIPSTICK, 3178C074 37 3656P003 aes DOWEL 0350025 47 conroppott = | 3212v003 | 21 2116053 7 32186142 19 2116081 7 | CONNECTION sa286139 | 67 29990001 15,23 33554128 67 32464001 19 3asse00s | 45 DRIVE 28730267 3Parts Index Description Part No. Page Deszription PartNo, Page ELBOW 37667131 101 FANBELT 26148658 | 55,83 sr67Ho71 | 99 FILTER 2656F810 143, 145 376712 | ALL FLANGE 37430001 ul ELECTRONIC usmiKosso | 39) sik | 7 GOVERNOR KIT FLEXIBLE PIPE. 2483032 | 71 ELEMENT 26510353 | 105 2483033 | 71 26510354 | 105 FLYWHEEL auipis | 49 26560143, us ASSEMBLY 26560145 145 FLYWHEEL 3713049 | 47 HOUSING EXCHANGE. 2871AliR | 85 ALTERNATOR FORK 3667A001 129 EXCHANGE. zzsoser | 13,15 FRONT OIL SEAL | 2418F436 11,27 CYLINDER BLOCK KIT FUEL FILTER 2656F815 us ASSEMBLY EXCHANGE. zzsose | 11,23, CYLINDER HEAD FUEL FILTER HEAD | 26560914 45 oa FUBLINIPUMP | 4122A048 | 121 EXCHANGE. 2873B071R | 51,53 eR ee eee FUELINIECTION | 2643064 | 33 EXCHANGE. usmwoisor | 77 PUMP vere FUBLINIECTION | 3117L052__| 31 EXHAUST 3778P051 103 PUMP GEAR aoe FUEL PIPE sassH012 | 123 EXHAUST VALVE | 3142A0s1_— | 23 aomeoeeaias EXHAUST VALVE 3343100 2 aoaenas rr GASKET - 3681208 | 23,147 EXTENSION 374sw2st | 81 epee) fe eee ‘GASKET - 36862191 147 28710364 | 85 EXHAUST FAN DRIVE uso | 55 3688C017 M47 Hous: GASKET - 3688A013 | 103, 103 FAN PULLEY auiscii3s | 55) EXHAUST MANIFOLD Page 155,Parts Index Page 156 Description PartNo. Page Description PartNo. Page 3688A0i4 | 103, 34825027 | 14 GASKET - IND 3688C003 " 34827017 | 141 MANIFOLD HOSE CLIP 2481877 95,95 3688co28 | 97, 147 HOSE KIT usmH00s0 [75 GASKET - LIFT 3685R007 | 113,151 PUMP HOUSING 2ag6ass0 | 71 GASKET-ROCKER | 3681C003 | 63, 147 37XU3 | 67 FOR Coren s77ixist | 67 GASKET- SUMP] aéa1mions | 11,57 a yearn 127 GASKET -TIMING | 21826405 27, 151 roe SLANE He CASE 4iL1A0I3 | 27 3681P009 Eu INDICATOR, 26520814 105 ot “TIMING || 3681F019 27,151 INJECTOR NOZZLE | 2645621 | 37 INIECTOR WASHER | 0921173 37,147 GaskeTKiT-top [ustrii79 [11 INSERT 33i4anai | 23 useri309.— | 147 33248002 [23 GUARD 3756v019— | 141 INSPECTION 4is2a002 | 27 3756v033— | 141 COVER GUDB eeeoel ol INTAKEHEATER | 2666108 125 HEATSHIELD 3813P001 9 INTAKE MANIFOLD | 3770031 | 97 HOLDER hides on INTAKE VALVE 3142L072 23 HOSE, 3382003 | 109 JOINT 3esip29 | 3383A023 | 95 3681018 131 3384mo03— | 141 3es2H003 | 1st 338amoos | 141 30831122 | 151 33847002 141, 141 36831127 1st eee ied 36832138 93,147 39881125 Gd 36832143 151 Sead bh 36833148 61Parts Index Deserpion PartNo. age Destriton PartNo. Page 36830152 | 151 3135x066.‘ 15 36830006 | 95,147 | | LocTITE 1861135 Oo 3683H005 | 57, 151 LONG ENGINE-xIT | UsmKsI26 | 11 3683H006 | 61, 151 MAINBEARINGKIT | UsmB0010 | 19 3683N008 | 147,151 | | MAINBEARINGKIT | UsMBoo10A | 19 -o1S 3684a008 | 79, 147 | ‘USMBO010B | 19 3esanoos | 101, 147 usmBoo10c | 19 sosanozs [71 METRIC BOLT saiicoo2 | 17 3eearont | 67 MOUNTING 264as | 139, 3685005 | 75,147 . NUT 0576052 25 3eesmo0. | 147 0576113 133 36860507 | 67,67 0576116 98 3686asn | 67,151 zieal0s | 31 sesovos | 67 2318A209 | 139, 139 3eseT006 | 151 2318A603_| 31, 57, 3687005 | 151 onan: orn, 3687017 ‘| 151 i as 367018 | 75, 147 Sickel serene er 2318A60S | 25 peer me Eee 2318AG3 | 99, 99, 99 see ee He |uee 2318464 | 95, 103, 3688A006 | 147 103, 103, 103, 111 36880015 | 91,91 23185208 | 81, 83, 83 sesso | 99 zisD240 | 83 XIT 2660928 | 143 26560904 ‘| 143,145 LIFT PUMP uceKo002 | 3 aa4ao0s | 61 LINER- OVERSIZE [3135x055 | 15 samsaia | 121 Page 157Parts Index Description PartNo. Page Description PartNo. Page 3352129 | 117, 117, | | OIL FILTER HEAD | 41348031 67 119, 124, 143,143, | | OIL PIPE 24830006 | 69 33532148 | 133, 24834007 | 67 ORING 2415638 B 35710014 61 2415715 57, 151 3571€041 95 2415731 61, 68 357icoas | 29 2415A053 | 151 3575K006— | 57 Daisao7s | 75 4127003393 2a15a093 | 27,151 ‘Olt PUMP 41326057 «(| 29 paisa | 6 OLIVE 0566003 147 2415B121 65, 151 0566004 123 2aispis2 | 77 0566007 93 245B155 | 77, 151 33811112, 123, 133, u47 zaispa2 | 67 33811113 25, 147 2aisBass | 67 33811114 17,17, aes! — | 67 119, 121, 121, 143, 2aisHo32 | 151 143, 147 2aisias3s — | 63 33812116 37 2aisnasa — | 77, 151 338A002 | 133 24151503 | 87 PIN 2116087 15 2A1SHS07 | 39 PIPE 3423014 109 3687W0I7— | 79, 147 PIPE-BREATHER | 3573A006 61 OIL COOLER, 2ageasr2 — | 67 PIPE-FILTERTO | 41224099 | 119 2436a993 | 71 FUME OIL COOLERKIT | USMKO833._ | 11 Tere eee eee tee OIL FILLER CAP | 4142x099 | 63 Pips FUEL INI NO7 | -sssAnes ras OIL FILTER 2654403 67 2C¥L Page 158Parts Index Description Past No. Page Description PartNo, Page PIPE-FUELINJNO | 3525A083 | 35 3esawo0s | 127 3CYL PLUG 10650203 137 PIPE-FUELININO | 35250084 | 35, ae "0650204 115, 143, 143 PIPE- FUEL INJNO | 3525A085 | 35 a (0650507 25 PIPE -FUELININO | 35254086 | 35 eon i ScYL 0650586 89) PIPE-LEAKOFF [3558x021 | 45 rrreryy or mpg-uirrroMe Yaiasvor: [117 ray 523 PISTON COOLING | 3861A027 | 15 : eeuet io JET 2431154 23,75 PISTON KIT USLROOIS | 13, 13, 19 2B1A016 | 57 usLF0020 | 13, 13, 19 2a31A0s4 | 23,149 usLro02! | 13,13, 19 2485A013 | 61 usLF00 | 13,13,19 2485204 | 15 usLFOW3 | 13,13, 19 2487096 37 USLFOGZ | 13,13, 19 2487204 a PISTONRINGKIT | 41814026 | 13, 13, 19 2487207 BI PLAIN WASHER | 2411010 __| 123, 123, Ds7A018 | 27 2anipois | 135,143, 26560907 143, 145 | 26560909 143, 145 2a1SD0s1 | 31, 147 s2iiao0s [15 2aisDoss | 89 322p002—*| 23 PLATE saaiaoai | 27 32161114 139 3ei7a0g1 | 61 32168212 15 3e2iais2 | 47 32ig6405 | 57 3eixo07 | 127 32416119 15 3623K007 | 75 32417134 ‘| 15 Page 159Parts Index Page 160 Description Par No. Page Deseription PartNo, Page 32417156 | 23 RUBBER 33546 139 s2aigiz2—[ 15,1515 | | SCREW 0096803 49 3774ao04 | 15 2182110 15 aiaskonn [75 2233022 25 PLUNGER, 32712726 ‘| 29 2311039 ‘| 15,57 3342a303— | 67 2311E027—| 39 PULLEY sustit | 73 2311F0ss | 139 PUSHROD, 31434307 | 25 2314c004 | 31 RADIATOR 24858286 | 139 asiacoaa | 89 REAROILSEAL — | 2418F701 | 17 z14c39 | 139 HOUSING 2314003 | 27, 141 2418F703 | 13,13 2314F036— | 27 RECTIFIER 28710355 | 85 za14H002 | 29,57, REGULATOR 28710252 | 85 a7, 99, 133 RELIEF VALVE 41384033 [29 23144003 | 27,59, REPAIR KIT 28730209 | 53 6161, 65,83, ULPRO0O2 | 113 93,95, REPAIR KIT - u7ewoist | 77 a eee 2siaui00a | 27,27, RING 26560902 | 145 29,29, 29,57, 33415356 | 111 57,67, 67,75, 83 ROCKERLEVER — | 4115R305 | 25 zsiaHo0s | 27,67, 41isR306 | 25 33,113, ROCKER SHAFT — | U7LRO003 | 25 ilies 7,7, ASSEMBLY : 2sianoos | 75,79, ROD 32s1ao01 | 67 83,83,99 ROTOR - ELECTRIC | 28710255 | 85 panne 167,79, REPAIR 107Parts Index Description PartNo. Page Description Part No. Page 214H012 | 67 723143606 27 2314013 | 27, 83 23145607 25 2314Ho1s | 67, 75,77 2314K159 | 67,67 piano | 83 231aKi61 — | 29, 139 asians | 67 z314noas— | 7 2i4H020 | 57,57 32114145 25 2314032 | 87, 129 szizvoo1— | 67 asiaHoss | 27, 57 32166219 2B aianio2 — | 47 3216221 2B 25143001 139 32166222 2B 23143002 87,99, 32166329 15 107, 115 3218H006 | 99,99 23141003 67.61, 83, 101, SEAL 2418F603, n 115, 127, 127143 26560903 143, 145 aiaioe Ws, 26560905 143, 145 83, 87, 26560916 145 127, 143 26560917 145 23141007 or 26560918 145 23147008 139 - 26560923 143, 145 23145009 107 33813131 37,147 23140011 27 33817135 6 23145013 5 3esasisa — | 47 23143015 35 3687A508 | 63 23141019 101 3688x008 | 7 2314)039 7 SEAT 32712111 29 23143049 7 SENDER 2eagaio2 — | 137 23143602 B ‘SENSOR 28684006 | 41 23141603 47 Page 161Parts Index Description Part No, Page Description Part No. Pege SEPARATOR 3771Ko0s— | 63 28710353 85 SHAFT 32714004 is STAY 36127004 139 32714005 15 3641V01L 139 ‘SHIELD 3781N0I3 | 27 seaivoi2 — | 139 ‘SHIM 3a11KoIs | 25 sTUD 23130077 | 51 SHORT ENGINE YD39861 HD 2313F059 99 YD39865 B 2313F068 99) SMALLEND Bus | 3112A005 | 21 2313F079 mL 3112E005 19 2313H242 | BI ‘SPACER 0330819 129 7313H331 25 0920469 1s 2313M059 | 31 33115117 39 2313m060 | 67 3311x002 | 73 2313M064 | 67 33135115 139 2313M082 | 95 33135413 uy 2313M085 | 95 33246117 99, 107 2313M378 | 103, : 33813129 37, 147 2313M380 | 103 3623H006 | 67 2313M387 | 103, 103 SPLIT RING 2417711 B SUMP 37874403 | 57 ‘SPRING 31743108 25 SUNDRY KIT 28710260 85 31744123 25 SUPPORT BRACKET | 36514007 | 99 31744133, 23,23 SWITCH 2848A013. 135 31744151 29,67 TAPPET 3142u0s1 | 25 31745122 23,23 ‘TERMINAL KIT. 28710261 85 STARTER MOTOR — | 2873B071 51,53 THERMOSTAT 2485613 18 STARTER RING 31162121 49 ‘THERMOSTAT s7iKia | 75 GEAR HOUSING STATOR 28710258 85 THIMBLE 33142111 15 Page 162a o% Parts Index Deesipton Pat No Page Description PartNo age THRUST PLATE | 32418313 | 73 0920467 39 ssissra1 (| 27 920871 139 THRUST SPACER [36124003 | 91 0920497 33,83 THRUST WASHER [31137312 [19 2isiAo0s | 83,83 3132 | 19 2131010 | 83,139, 19 31137551__‘| 19 2134A010 | 139, 139, 3137561 ‘| 19 aaiiaoza | 67 TIMING CASE snecuaz ‘| 27 feared] 2aiipoo7 ‘| 45 si6cs22 ‘| 20 : 2aupois | 137 TIMINGGEAR aia2aias | 27 COVER 24150002‘ 71,71 TUBE ASSEMBLY | 3577A125._| 57 2aispi0s | 15 TURBOCHARGER | 26740481 | 91 26560911 | 145 UNION ‘0206008 93 sav? «| a9 UNION NUT 3a22sai2.__| 123,133 33117834 ‘| 25 VALVE 26510357 | 105 33123125. | 27 2650912 | 145 3324s | 139 ai3ea017 | 15 sssaii3 (37,57, 37,57 ais8a03s | 67 3a21a003 | 27 VALWECoLLET [33173108 ‘| 23,23 KIs4AFOI | 3 VALVESPRING CAP [33424107 | 23, 23 WATER PIPE 3475x012 | 141 VALVESPRING — | s34isiis | 23,23 WASHER aq7sxois | 141 VALVESTEMSEAL | 33817117 | 23,23, WATER PUMP usMwo16o [77 147 WOODRUFFKEY | 0500012 19,27 WASHER 0920009 61, 139 0920146 7 0920156 51,57 0920833 39 Page 163,