6/24/2023 1
MUZAMAL TARIQ
IN SHED
6/24/2023 2
Area Needed for Shed
No. of Fans, Pads, Vents, Feeding and Drinking System
Water Tank Construction
Light Bulbs and Light Intensity
Water and Chemicals for Shed Cleaning and Disinfection
Litter Placement and Water for Litter Disinfection
Temperature and Relative Humidity
Water for Medicine, vaccine and Sugar Solution
Static Pressure
Air Velocity and Air Exchange Time
Timer Calculation of Fans and Pads
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MUZAMAL TARIQ
1- Area Needed for Shed
• According to Shed Dimensions and No. of Sheds
• If One shed with dimensions (450×50×10)ft then Area required is
450ft×50ft = 22500ft²
• As we know that
1 canal = 272.25×20 = 5445ft² (⸫1marla=272.25ft²)
• Required Area for Shed = 22500ft²/5445ft² = 4.13 canal
• So,
4.5 canal Land will be sufficient.
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2- No. of Fans, Pads, Vents, Feeding & Drinking
System
For the same shed dimensions;
Volume (V) = L × w × h = 450×50×10 = 225000ft³
Area (A)= L × w = 450×50 = 22500ft²
Cross section (CS) = w × h = 50×10 = 500ft²
Fan Capacity = V × 10% = 225000ft³ × 10% = 22500ft³
No. of Birds = 22500/0.75 = 30,000 (⸫Space/bird = 0.75ft²)
Max. BW = 30,000 × 2.2 kg = 66,000 kg
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Conti…
A- Front Fans
1- No. of Front Fans = Volume/Fan Capacity = 225000ft³/22500ft³/m = 10
2- No. of Front Fans = (Max. BW × Required Cfm per kg live wt.)/Fan Capacity
= (66,000kg × 6cfm)/22500ft³/m = 18 (⸫Cfm/kg in summer = 6cfm)
3- No. of Front Fans = (Desired Velocity × C.S)/Fan Capacity
= (550ft/m × 500ft²)/22500ft³/m = 12 (⸫DV = L+100)
4- No. of Front Fans = (Required Cfm per ft² × Total Area)/Fan Capacity
= (8cfm×22500ft²)/22500ft³/m = 8 (8 cfm is required per ft²)
Average No. of Front Fans = (10+18+12+8)/4 = 12 Front Fans
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Conti…
B- Side Fans
No. of Side Fans = (Max. BW ×Required Cfm/kg Live wt.)/Fan Capacity
= (66,000kg×0.58ft³)/9000ft³/m (⸫Side Fan Capacity = 9000cfm)
= 4 Side Fans (⸫Required cfm/kg live wt. in winter = 0.58cfm)
• Fans should be installed at 30% of wall from the floor. It means that
= 10ft(H)×30% = 3ft above from the floor.
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Conti…
C- Cooling Pads
1- No. of Cooling Pads = Area for Pads/Area per pad
= 740ft²/13ft² = 57 Cooling pads (⸫Area/pad = 13ft²)
As; Area for Pads = (FF × F.C)/Face Velocity
= (12×22500ft³/m)/365ft/m = 740ft²
2- No. of Cooling Pads = Total Area required by FFs/Area per pad
= (80ft²×12)/13ft² = 960ft²/13ft² = 74 Cooling Pads
(⸫80ft²/FF is required)
3- No. of Cooling Pads = No. of FF × Cooling Pads required by 1 FF
= 12×7 = 84 Cooling pads (⸫7 cooling pads required by 1 FF)
Average No. of Cooling Pads = (57+74+84)/3 = 72
• Cooling Pads will be installed on width and lengthwise also.
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Conti…
D- Air Inlets/Vents
No. of Vents = (Total Required cfm/4)/Area for 1 vent (⸫1sq.inch sufficient for 4cfm)
= (38280cfm/4)/144˝ = 9570˝/144˝ (⸫Area for 1 vent = 1ft² = 144˝)
= 66 Vents
As, Total Required cfm = Total BW × Required cfm/kg live wt.
= 66,000kg×0.58cfm/kg = 38280ft³/m
• If Fabricated vents available the area for 1 vent = 1.5ft²
• Vents should be installed at 60% of the height of wall from floor. So,
= 10ft(H)×60% = 6ft above from the floor.
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Conti…
E- Feeding System
• For 50ft wide house, 3 feeding lines will be ideal.
No. of Feeders in Automatic system = Total Birds/Birds on 1 feeder
= 30,000/60 = 500 feeders
(⸫1 Feeder for 60 birds)
No. of Feeders in one line = Total feeders/Total lines = 500/3 = 167F/line
Total lengths of feeders in one line = Total length/Length of 1 feeder length
= 420ft/10ft = 42 lengths/line
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Conti…
Conti… (Feeding System)
Feed Storage Bins Capacity
• It should be as enough to store 5 days feed.
So, we have to know the # of feed bags on 35th day.
No. of Feed Bags = (Age × 5 × No. of Birds in Thousands)/50 (⸫1Feed Bag = 50kg
= (35×5×30)/50 = 105 Bags
So, the 5 days feed bags will be = 5×105 = 525bags = 26,250kg
= 26,250kg/3 = 8,750kg each bin
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Conti…
F- Drinking System
• For 50ft wide house, 4 drinking lines will be ideal with 3 feeding lines.
No. of Nipples in Shed = Total Birds/Birds on 1 nipple
= 30,000/12 = 2500 Nipples (⸫1 nipple/12 birds)
No. of Nipples in one line = Total nipples/Total lines
= 2500/4 = 625N/line
Total lengths of nipples in one line = 42 lengths like for feeding line
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3- Water Tank Construction
A- Drinking Water Tank
• Drinking water, at least 48 hrs. water need should be stored.
• At 35th d of age 175g/bird feed is normal then water consumption will be double,
350ml/bird.
So,
Total Water Needed = 30,000×350
= 10,500ltr/d×2 = 21,000Ltrs
Plastic Tank Capacity = 21,000ltr/3.78ltr
= 5555Gallon capacity (⸫1Gallon = 3.78ltr)
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Conti…
• A- Drinking Water Tank (Conti…)
Cemented Tank Dimensions = (10×8×10)ft
Tank Capacity = Volume/(Water storage capacity/ft³) (⸫V = (10×8×10)ft = 800ft³)
= 800ft³/28.3ltr = 22,640Ltrs (⸫water storage capacity/ft³ = 28.3liters)
Water stored per ft = Total water/height of tank
= 22,640Ltrs/10ft = 2264Ltrs/ft
Water stored per inch = water stored per ft/inches in a ft
= 2264Ltrs/12 = 189Ltrs/inch
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Conti…
B- Water Storage Tank for Cooling Pads
• At 50%RH and 35℃ temp., 10 l/m water is required for 1,00,000cfm to evaporate.
(⸫Total cfm in the house = total FF × FC = 12×22500cfm = 270,000cfm)
So, For 270,000cfm
Total water required/m = 27Ltr×2 = 54 l/m
(2 = water evaporated & present in pads)
As Timer setting 4min ON/20min; then 12min/hr.×24 = 288min/day
Total water required/day = Total water required per min/total time per day
= 54 L./m×288min/d = 15,552Ltrs
= 15,552Ltrs ×2 = 31,104Ltrs capacity tank required
(2 = days for which store water)
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Conti…
So,
For 31,104 liters capacity water tank’s dimensions will be as
= (12×8×12)ft
(⸫V = (12×8×12)ft = 1152ft³)
Tank Capacity = 1152ft³×28.3 L/ft³ (⸫water storage capacity/ft³ = 28.3liters)
= 32,601 Liters will be stored in that tank.
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4- Light Bulbs and Light Intensity
A- Light Bulbs
No. of Light Bulbs = #of watts/Available watts
= (L × w/4)/Avail. watts (⸫4W/ft² are required)
= ((450×50)/4)/25W = 225Bulbs
• Each Bulb line will be on top of the feeding line.
So, No. of Bulbs in one line = 225/3 = 75bulbs/line (As 3 feeding lines)
Distance between bulbs in a line = Shed Length/# of bulbs
= 450ft/75 = 6ft apart
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Conti…
B- Light Intensity
Total Lux Required = Recommended Lux ×Area(m²) (⸫1m² = 10.76ft²)
= 40lux×2091m² = 83640lux required
(⸫A = 22500ft² = 2091m²)
As, 100W bulb = 1600lux. It means 1W = 16lux So,
25W bulb = 25×16 = 400lux
According to No. of Bulbs;
Total Lux = Total Bulbs × Lux of available watt bulb
= 225×400 = 90,000lux or
= 90,000/10.76 = 8364fc (⸫1fc = 10.76lux)
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5-Water and Chemicals for Shed Cleaning and
Disinfection
For Disinfectant
Total area of the shed = Area of (walls(L)+walls(w)+floor & roof)ft²
= 18000ft² + 2000ft² + 45000ft² = 65,000ft²
Area of walls(L) = L × h × # of walls = 450×10×4 = 18000ft²
Area of walls(w) = w × h × # of walls = 50×10×4 = 2000ft²
Area of floor & roof = L × w × # of surfaces = 450×50×2 = 45000ft²
Total water required = Total area × water required/ft²
= 65,000ft²×30ml = 19,50,000ml
= 19,50,000ml/1000 = 1950liters
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Conti…
For Disinfectant (Conti…)
No. of drums of water = Total water/drum capacity
= 1,950 L/220L = 9 drums
Inside the shed = 8 drums & Outside the shed = 1 drum
• If Chemical dose used 0.5% then
Amount of chemical = Total water × Chemical dose
= 1950 l × 0.5% = 98liters
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Conti…
For Detergent
Total area of the shed = Area of (walls(L)+walls(w)+floor)ft²
= 18000ft² + 2000ft² + 45000ft² = 65,000ft²
Area of walls(L) = L × h × # of walls = 450×10×2 = 9000ft²
Area of walls(w) = w × h × # of walls = 50×10×2 = 1000ft²
Area of floor = L × w × # of surfaces = 450×50×1 = 22500ft²
Total water required = Total area × water required/ft²
= 32,500ft²×30ml = 975liters
• Amount of detergent will be according to dose and water
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6- Litter Placement and Water for Litter Disinfection
Litter Placement
Litter quantity = (L × w × depth (ft) × litter/ft³)/40kg (⸫1ft³ holds 2.5kg)
= (450ft×50ft×0.25ft×2.5kg)/40kg (⸫3inch = 0.25ft)
= 352 Mann
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Conti…
Litter Disinfection
Amount of Disinfectant = L × w/Area covered by 1liter disinfectant
= (450×50)ft/500ft² = 45liter
(⸫1liter disinfectant used for 500ft²)
Water Required for Disinfectant = Disinfectant × water for 1liter disinfectant
= 45L×37L = 1,665liter water
(⸫1 liter of disinfectant uses 37 L water)
No. of drums of water = Total water/drum capacity
= 1,665L/220L = 8 drums
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7- Temperature and Humidity
(A)- Temperature
T = 32°C – (Age × 0.32)
At 10th day T = 32°C – (10× 0.32) = 28.8°C
(B)- Relative Humidity
RH% = (WBT – (DBT – WBT)/DBT) × 100
RH% = (25°C- (28°C-25°C)/25°C×100 (If DBT = 28°C & WBT = 25°C)
RH% = 78%
(C)- THI
THI = T + H = 28.8°C + 78 = 107 (It should be >100)
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8-Water for Vaccination, Medication & Sugar Solution
(A)
1- Water for DW vaccine = No. of birds(T) × Age(d) × water required/Thousand birds
Water = 30×18×1.25ltr = 675Ltrs.
2- Water for ED vaccine = No. of birds(T) × water required/Thousand birds
Water = 30×35ml = 1050ml/1000 = 1.05L
3- Water for Spray vaccine = No. of birds(T) × water required/Thousand birds
Water = 30×350ml = 10,500ml/1000 = 10.5L
(B)
Water for medicine = Calculated acc. to % or Dose recommended of medicine
• It will be according to the condition.
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Conti…
(C)- Water for Sugar Solution
• At 1st day, if 10ml/bird sugar solution will be sufficient.
Water = (No. of birds × water needed for 1 bird)/1000
= (30,000×10ml)/1000 = 300Ltrs
Now
Sugar quantity (5% soln.) = water required × % of solution
= 300×5% = 15kg.
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9- Static Pressure Calculation
Static Pressure of Shed = width of house (m) (؞w = 50ft/3.28ft = 15m)
= 15Pa
249Pa = 1 inches of water column
15 Pa = (1/249)×15 = 0.060 inches of water column
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10- Air Velocity & Air Exchange Time
Velocity = Total running cfm/Cross Section (if 5 fans are running)
= 112,500/500 = 225 fpm
Air Exchange Time = Shed Length/Air Velocity at that time
= 450ft/225fpm = 2min
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11- Timer Calculation for Fans & Pads
(A)- For Fans
Fans ON time = % of fan × 60
= 2.4×60 = 144s
If 5min cycle then 144s ON & 156s OFF.
% of fan = total cfm required/cfm of running fan
= 54000cfm/22500cfm = 2.4min
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Conti.…
(B)- For Pads
• Timer will be set according to pads wet and dry time.
• If wet time is 4-5 min and dry time is 15 min then
in 20 min cycle, 4 min will be ON time.
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