JOHNSON RICHARD - rick.johnson@fcagroup.

com

Doc. No. 9.50207

Pressed sheet metal components
FERREA MATTEO - matteo.ferrea@crf.it

FCA Italy Class: CMD

FCA US Doc. Type: MS

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Date: 27-JUN-2017

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HARMONIZED “CLUSTER” DOCUMENT

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This is a document used by FCA

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pc TC
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Changes
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Change Publication Review Description of change

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FCA ITALY -- GROUP MATERIALS LABS (CRF) - METALS

level Date Date

This is a
Updated selectedFor
document. FCA Italydetails,
further S.p.A or FCArefer
please US toLLC
thedocument
Description
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A 27-JUN-2017 27-JUN-2017 that will be used as it is for

of Changes inside the document. the joint products
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FCA US -- METALLIC MATERIALS - 5810

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Considerations:
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1. This is selected specification that will be used by FCA.

2. In case of minor changes, this specification will keep the original document number and
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will be updated with a new change level (Revision)

3. Just when major updates are required the responsible (FCA Italy or FCA US Author), will
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have to rewrite it following the requirements, templates and guidelines that prevail at that
time. A new code (nomenclature) will be assigned and this document replaced by the
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new one.
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Co-Author Department
Author Department

NOTE: The original document has a watermark indicating that this is a selected specification used by FCA as a common
specification. Technical information corresponds to the last revision published either in ADRESS or beSTandard databases

ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE

CONFIDENTIAL
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN CONSENT FROM THE DEVELOPER AND
COPYRIGHT OWNER. IN CASE OF DISPUTE, THE ONLY VALID REFERENCE IS THE ENGLISH EDITION.
 SPECIFICATIONS
SPECIFICATION FOR
PRESSED SHEET PARTS
9.50207
Page: 1/8
Date: 27-JUN-2017

CFO
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Code
PURPOSE OF THE STANDARD

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A
To specify the methods for classifying the pressed sheet parts, obtained by cold plastic deformation,

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the instructions to specify on the drawing, the checks to be performed, the testing techniques and

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permitted acceptability limits.

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Revision
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pc TC

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Ch. Date Description

NO
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- Mar. ‘96 Edition 4 - Fully revised. (DA)

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- 10/05/11 Edition 5 - Fully revised. (DC)

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
CONSENT BY FCA ITALY S.p.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF
THE ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
27-OCT-14 Edition 5 - Fill maximum burr admitted
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(DC)
Rev. A 27-JUN-2017 . Reference standard updated
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. Technical content confirmation

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. Corporate identity updated (DC)

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CONFIDENTIAL
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ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE

PUBLISHED BY FCA ITALY S.p.A. - NORMAZIONE

 Page 2/8
9.50207 Change

| § ``A'' : TEST EQUIPMENT

The test equipment is specified in the Standards listed in § "B".

| § "B": DOCUMENTS REFERRED TO IN THE TEXT

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MS.50002 SHEET STEEL FOR AUTOMOTIVE APPLICATION
PS.50009 SHEET STEEL IN COILS AND CUT LENGTHS

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|9.52873 | Steel sheets and strips protected by means of hot zinc-plating. CMD
|9.52874 | Steel sheets and strips protected by means of electrolytic zinc-plating. CMD

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|9.50240 | Steel sheets and strips - Technical supply requirements. CMD
|9.01102 | Quality of Supplies. CFO

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|9.01102/10 | Criteria for product classification and product characteristics (C/C). CFO

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|9.01103 | Product quality and conformity certificate. CFO
|9.55545 | Oily protections for metal panels and parts. CMD

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|9.55842 | Painting of miscellaneous metallic parts. CMD
|9.57405 | Electrolytic zinc-plating of ferrous material parts (cast iron, carbon steel and alloys).
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CMD
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|9.57406 | Hot zinc-plating of ferrous material parts. CMD

|PS.50043 | CORROSION RESISTANT COATING - ZINC FLAKE BASED FOR FERROUS
pc TC

SUBSTRATES. CMD
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| § ``C'' : LIST OF ANNEXES

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| 1 | Product Specifications Data Sheet.

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CONSENT BY FCA ITALY S.p.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

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CONFIDENTIAL

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PUBLISHED BY FCA ITALY S.p.A. - NORMAZIONE

 Page 3/8
FCA Italy S.p.A. Change 9.50207

1
INTRODUCTION
This specification applies to sheet components obtained by cold plastic deformation, otherwise
specified on the drawing or on the specific part specifications, on the data sheet or from agreements
on the order.

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1.1
Classification

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For the functional classes of the components see standards 9.01102, 9.01102/10 and/or the drawing.

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1.2

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Indication on drawings

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Spec. 9.50207; Functional class 1, 2 or 3.

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Material code and state, no. of relative table.

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SPECIFICATIONS FOR PRODUCT QUALIFICATION

2.1
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Test environment (unless otherwise specified)
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temperature: 23 ± 5°C
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atmospheric pressure: 860-1060 mbar
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relative humidity: 45-70%

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2.2
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Dimensions and tolerances

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The dimensions and geometric shapes must be checked based on the drawing and/or the relative
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standards; the cross-sections are to be measured on the entire component and must be verified by

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
suitably cutting the part.

CONSENT BY FCA ITALY S.p.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF
THE ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
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The maximum burr admitted for the edges and the holes is the 10% of the thickness steel.
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For new designs, unless otherwise specified on the drawing, the values to be obtained are as follows:
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- for narrowing, where the term narrowing indicates generalised reduction in thickness:
≤ 10% of the minimum thickness (defined by table PS.50009) for sheets with a minimum
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ultimate tensile strength of less than 900 MPa

US

≤ 5% of the minimum thickness (defined from table PS.50009) for sheets with a minimum
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ultimate tensile strength equal to or greater than 900 MPa

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- for necking, where the term necking indicates particular localised critical areas (defects)
CONFIDENTIAL

in the points of maximum forming and not the entire surface of the part:
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- for parts in Functional Class 1 : ≤ 20%

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- for parts in Functional Class 2 : ≤ 24%

- for parts in Functional Class 3 : ≤ 28%
(see examples on page 8)

PUBLISHED BY FCA ITALY S.p.A. - NORMAZIONE

 Page 4/8
9.50207 Change

2.3
Visual inspection
2.3.1
The components must be tested in the best conditions of cleanliness and the visual inspection must
be carried out in an area with sufficient light intensity.
2.3.2

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Surfaces: they must be homogeneous, free from breakages, cracks, oxidation, accentuated foiling or
any other fault that could affect the use of the component.

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The main defects are: breakage, dents, prick marks, deformation, waviness, wrinkling, stretching,
seizing, burring, scoring, disc lines, poorly performed overhaul, material with surface defects, oxidation,

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fouling, concavity, dual rolling and material overlapping.

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NOTE: the dimensions of the defect will be evaluated by the concerned quality departments, with
reference, if possible, to sample parts and/or to direct agreements between the purchaser and the

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supplier.

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2.4

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Material
The material properties must comply with what is required on the part drawing.
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These must be checked in suitably selected areas of the part that are possibly not influenced by
pressing necking or hardening.
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pc TC

2.5
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Anti-corrosion protection
cm (U

The anti-corrosion products applied both by the steelworks on the sheet as supplied as well as by the
user prior to pressing must satisfy the requirements of specification 9.50240 with regard to quantity,
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removability and corrosion resistance.

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The pressed steel parts that must undergo long transport or storage, if they are not:
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CONSENT BY FCA ITALY S.p.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE

- painted according to specification 9.55842

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

- zinc-plated according to specifications 9.57405, 9.57406

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protected with other coatings (e.g. “GEOMEX” according to specification 9.57513)

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must be protected according to the methods specified by standard 9.55545.
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2.6
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Marking
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For parts with a requirement on the drawing to identify the pressing lot and any other marking, this
identification must be applied by means of punching or dry stamping as defined on the drawing.
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2.7
CONFIDENTIAL

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Checking pre-coated sheet parts

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The properties of any pre-coatings must comply with the specifications cited on the drawing (e.g.
9.52873 – 9.52874)
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Checking parts with protective coatings (painting, zinc-plating, etc.)

The specifications of any protective coatings must correspond to the standards cited on the drawing.
2.9
Additional checks
Occasionally or in the case of dispute, additional checks that are not specified by this specification can
be performed. If these checks should become systematic, contact the concerned Purchasing
Department to define the economic aspects to be agreed upon with the Supplier.

PUBLISHED BY FCA ITALY S.p.A. - NORMAZIONE

 Page 5/8
FCA Italy S.p.A. Change 9.50207

3
PRODUCTION CYCLE REQUIREMENTS

3.1
Repairs
Welding repairs on functional class 1 parts are not permitted, unless otherwise indicated on the

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drawing, by specific standards or by explicit derogation; in this case, the methods for making the
repair, the control standards and the acceptance limits must be indicated. For functional class 2 and 3

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parts these repairs are permitted upon agreement between quality, supplier and user and, when
considered necessary, requesting approval or exemption from the Technical Department.

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TRANSPORT AND PACKAGING
4.1

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The means of transport (independently of the type) used for handling the containers with pressed

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parts, in short, medium and long distance traffic, must guarantee suitable protection of the goods
against weather conditions.

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The type of packaging to use (normalised and specified) must be previously agreed upon with the
concerned departments and approved both by the purchaser as well as by the customer.
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Furthermore, manufacturing plants are prohibited to use alternative packaging, for shipping the
pc TC

pressed parts, that are not suitable for maintaining the quality standard of the product and
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guaranteeing the regular handling and storage of the load units from a safety point of view.
cm (U

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SUPPLY CONTROL REQUIREMENTS

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(by Plant Quality)

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Supply inspection must be carried out according to Spec. 9.01102

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
CONSENT BY FCA ITALY S.p.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF
THE ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
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PUBLISHED BY FCA ITALY S.p.A. - NORMAZIONE

 Page 6/8
9.50207 Change

6
SUPPLIER REQUIREMENTS

The supplier must adhere to the general provisions contained in Specification 9.01102 ”SUPPLY
QUALITY”.

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6.1
Product qualification supplies

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The Supplier must produce the quantity of product required on the purchase order enclosing the

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specified Quality and conformity certificate (see Spec. 9.01103); all characteristics described in the

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enclosed "Product Specifications Data sheet", covering the specific type, must be checked.

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"Non conformities" are not permitted.

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6.2

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Product supplies

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The supplied product shall conform to drawing and these Specifications.
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For defining the type of productive process to be adopted and the final test severity, the Supplier must
consider the classes of importance that FIAT has assigned to each of the features to which the
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requirements refer (see § 7).

pc TC

RM
NOTE: Checks may be performed on components which have been subjected to non-destructive tests
(indicated with NM in § 7) during product qualification and supply inspection. Components which have
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been subjected to destructive tests (M) may not be used for further tests or inspections unless
otherwise specified on a case-by-case basis.
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CONSENT BY FCA ITALY S.p.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN

ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

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CONFIDENTIAL

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PUBLISHED BY FCA ITALY S.p.A. - NORMAZIONE

 Page 7/8
FCA Italy S.p.A. Change 9.50207

7
CHARACTERISTICS CLASSIFICATION TABLE

Class of importance of the characteristic

(According to specification 9.01102) [1] TEST
CHARACTERISTICS

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Functional Functional Functional TYPE
class 1 class 2 class 3

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According to specification 9.01102 and the indication on
Dimensions and tolerances NM
the drawing

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Visual inspection Critical [2] Important Important NM

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Chemical
Important [3] Important [3] Secondary M

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composition

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Structural
Important [3] Important [3] Secondary M
analysis

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Material
Traction Important [3]
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Hardness Important [3] Important [3] Secondary NM

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Anti-rust protection Critical Critical Important NM
cm (U

Marking I.C.Q. = 0 NM
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Pre-coating According to specifications stated on the drawing M

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Protective coatings According to specifications stated on the drawing M

THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
CONSENT BY FCA ITALY S.p.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF
THE ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
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[1] For any other specifications, their importance will be indicated in the drawing or in the
specific standards.
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[2] The Supplier must explicitly present the result of this examination on the "Certificate of
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Quality".
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[3] For the parts obtained from sheet and strips with a high yield point (see standard
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MS.50002) the importance class is important.

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CONFIDENTIAL
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PUBLISHED BY FCA ITALY S.p.A. - NORMAZIONE

 CONFIDENTIAL
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THIRD PARTIES WITHOUT PRIOR WRITTEN
CONSENT BY FCA ITALY S.p.A. IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION. IF THE
ITALIAN EDITION IS NOT PRESENT OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.

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9.50207

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Change

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Examples of critical necking areas:
Page 8/8

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PUBLISHED BY FCA ITALY S.p.A. - NORMAZIONE

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