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06 Track Technical Specification

ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING CONTRACT OF THE EAST COAST RAIL LINK (ECRL) PROJECT

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0% found this document useful (0 votes)
261 views14 pages

06 Track Technical Specification

ENGINEERING, PROCUREMENT, CONSTRUCTION AND COMMISSIONING CONTRACT OF THE EAST COAST RAIL LINK (ECRL) PROJECT

Uploaded by

peyman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

ENGINEERING, PROCUREMENT, CONSTRUCTION AND

COMMISSIONING CONTRACT OF THE EAST COAST RAIL LINK (ECRL)


PROJECT

TRACK TECHNICAL SPECIFICATION

CONTRACTOR: EMPLOYER:
(1) CHINA COMMUNICATION CONSTRUCTION MALAYSIA RAIL LINK SDN
COMPANY (10000000040563-1) BHD
N0. 85, Deshengmenwai Street, (Wholly-owned by Minister of
Xicheng District, Beijing, P.R. China Finance Incorporated)
(2) CHINA COMMUNICATION CONSTRUCTION (Registration no. 1203035-K)
COMPANY (M) SDN BHD (Registration no. Level 15, Menara 1 Dutamas,
1007413-M) Solaris Dutamas
E-8-15, Plaza Mont Kiara, No. 1 Jalan Dutamas 1
N0. 2, Jalan Kiara, Mont Kiara, 50480 Kuala Lumpur
50480 Kuala Lumpur
EAST COAST RAIL LINK (ECRL) PROJECT

CONTENTS
CONTENTS .................................................................................................................................................... 2
1 Track work Design Criteria ............................................................................................................ 3
2 Relevant Standards and Codes ..................................................................................................... 3
3 Design principles ............................................................................................................................ 4
4 Main Line Ballasted Track ............................................................................................................. 5
4.1 Rail ................................................................................................................................................... 5
4.2 Rail fastening system ...................................................................................................................... 5
4.3 Concrete Sleepers ........................................................................................................................... 6
4.4 Ballast bed ....................................................................................................................................... 6
5 Main line Ballastless Track ........................................................................................................... 7
5.1 Rail ................................................................................................................................................... 8
5.2 Fastening System ............................................................................................................................ 8
5.3 Concrete Supporting Blocks ........................................................................................................... 8
5.4 Ballastless Bed ................................................................................................................................ 8
5.5 Rubber Boots and Micro Porous Rubber Pads .............................................................................. 9
6 Spur line Ballastless Track ............................................................................................................ 9
6.1 Rail ................................................................................................................................................... 9
6.2 RAIL FASTENING SYSTEM ................................................................................................................ 9
6.3 Concrete Sleepers ........................................................................................................................... 9
6.4 Ballast bed ....................................................................................................................................... 9
7 Station line Track ........................................................................................................................... 9
7.1 Rail, Rail fastening and Concrete Sleeper ................................................................................... 10
7.2 Ballast bed ..................................................................................................................................... 10
7.3 Turnout .......................................................................................................................................... 10
7.4 Buffer Stop .................................................................................................................................... 11
8 Continuous Welded Rail (CWR) .................................................................................................. 11
8.1 Long Welded Rail Arrangement of CWR ..................................................................................... 11
8.2 Design Stress‐free Rail Temperature ........................................................................................... 11
8.3 Arrangement of Rail Creep Observation Piles ............................................................................ 12
9 Track Auxiliary Equipment .......................................................................................................... 13
9.1 Track Strengthening Equipment .................................................................................................. 13
9.2 Installation of Guard Rail ............................................................................................................. 13
9.3 Track signs and Markers ............................................................................................................... 13
9.4 Track spare parts .......................................................................................................................... 13

100 Appendix D 2 Revision: 00


EAST COAST RAIL LINK (ECRL) PROJECT

1 Track work Design Criteria


The track system is an integral structure composed of rails and infrastructure under the rails (sleepers, track
beds, etc.), which directly bears the load of the locomotive and trains, and then transfers it from the rails to
the infrastructure through the sleepers and track beds. Under the load of locomotive and trains, all
structural components of the track system generate stress and deformation. The stress and deformation of
each track component are different.

(1) Continuously welded rail shall be laid for the entire mainline and spur line. Bolted rail shall be used for
low speed areas, such as sidings, yards, depot and stabling lines, etc.

(2) Ballasted track shall be adopted for the majority of the mainline, although low vibration ballastless
track shall be laid in the Genting tunnel. Transition sections shall be arranged between ballasted track and
ballastless track.

(3) Ballasted track shall be used for spur lines, station line and other related lines.

2 Relevant Standards and Codes


All design shall comply with the relevant standards and codes, the following design standards or reports, or
the equivalent Chinese standards, as appropriate, unless otherwise required by subsequent sections of this
document.

(1) TB10082‐2017 Code for Design of Railway Track

(2) TB10015‐2012 Code for Design of Railway Continuous Welded rail

(3) TB10005‐2010 Code for Durability Design of Railway Concrete Structures

(4) GB50010‐2010 Code for Design of Concrete Structures

(5) TB10424‐2018 Standard for Constructional Quality Acceptance of Railway Concrete Engineering

(6) TB10413‐2018 Standard for Acceptance of Track Works in Railway

(7) Q/CR9230‐2016 Observation and Evaluation Specification for Settlement Deformation of Railway
Engineering

(8) Drawing number: TongHao (2016)9031 Integrated Grounding System for Railway

(9) TB 2344.1‐2020 Rails‐Part1: 43kg/m~75kg/m rails

(10) TB/T 3065‐2020 Type II fastening system

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EAST COAST RAIL LINK (ECRL) PROJECT

(11) TB/T 1495‐2020 Type I fastening system

(12) Q/CR 481‐2015 Type Ⅶ fastening system for heavy‐haul railway with 30 tons axle load

(13) GB/T 37330‐2019 Sleeper for ballasted track‐Concrete sleeper

(14) TJ/GW 152‐2016 Temporary technical conditions for track components for low vibration
ballastless track in tunnels for passenger and freight railway

(15) TB/T 412‐2020 Technical specification on turnouts for standard‐gauge railway

(16) TB/T 1632.1‐2014 Welding of rails Part 1: General specification

(17) TB/T 1632.2‐2014 Welding of rails Part 2: Flash butt welding

(18) TB/T 1632.3‐2019 Welding of rails Part 3: Thermit welding

(19) BS EN 13450:2013 Aggregates for railway ballast

(20) BS 812 Testing Aggregates

(21) EN 932 Tests for general properties of aggregates

(22) Overall layout plan for #12 single turnout 60kg/m rail (dwg no: ZX4249)

(23) Overall layout plan for #12 single turnout 50kg/m rail (dwg no: ZX4257)

(24) Overall layout plan for #9 single turnout 50kg/m rail of 92 enhanced model (dwg no: CZ2209)

3 Design principles
(1) The track gauge shall be 1435mm, which is the distance between the inner faces of rail heads and
is perpendicular to the track centerline, measured from the inner face 16 mm below the rail
head.

(2) Design speed shall be 160km/h for passenger trains and 80km/h for freight trains, and 25 km/h in
depot, yard or stabling areas.

(3) Maximum axle load shall be 25t.

(4) Horizontal radius target is 2000m plus in general case, and 1600 plus in difficult case. Minimum in
tightest location is 600m, where land is not otherwise available.

(5) The maximum track gradient 0.9%.

(6) Continuously welded rail with welded turnout shall be laid for the entire mainline and spur line.

(7) Ballasted track shall be adopted for the majority of the mainline, except for Genting tunnel.

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EAST COAST RAIL LINK (ECRL) PROJECT

(8) For Genting tunnel, to facilitate the convenience of maintenance, low vibration ballastless track
shall be used instead.

(9) 25m long, U75V, 60kg/m rail without bolt holes shall be installed on the mainline.

(10) Type Ⅲ concrete sleepers shall be used for ballasted track on the main line with 1667
pieces/km.

(11) The width of the top of the ballast bed on the main line shall be 3.4m.

(12) Turnouts type 12 (CHN) shall be installed on the main line and the arrival‐departure lines, and
turnouts type 9 (CHN) shall be installed on other lines.

(13) Low vibration ballastless track shall be installed in Genting tunnel. Low vibration track shall be
composed of supporting block, rubber boot and track concrete slab, etc.

4 Main Line Ballasted Track


Main line ballasted track shall comprise rails, rail fasteners, concrete sleepers and ballast bed, etc.

4.1 Rail
Selecting rail type is not only a technical issue, but also an economic issue. The rail type selection should be
determined according to relevant regulations, operating conditions, and rational maintenance periods.

CHN 60kg/m, 25m long, Grade U75V, new rails without bolt holes shall be installed on the Main Line
straight tracks and curved tracks greater than 1200m centre line radius. For curved tracks less than or equal
to 1200m centre line radius the rails shall be heat‐treated.

The rails shall conform to TB 2344.1‐2020 Rails‐Part1:43kg/m~75kg/m rails.

4.2 Rail fastening system


Fastener is an important part of connecting the rails and sleepers. Its function is to maintain the correct
position of the rails on the sleepers and promise the reliable connection between the rails and sleepers,
which prevents the vertical and horizontal displacement of the rails and provides certain elasticity for the
rail structure. Thus, fasteners must not only have sufficient strength and pressure, but also have good
elasticity, a certain adjustment ability and good insulation.

Type II rail fastenings shall be installed on the Main Line. Small resistant rail fastenings shall be installed
where needed after calculation checks have been made of the continuously welded rail (CWR) on bridges.

The Type II rail fastening shall conform to Chinese Standard TB/T 3065‐2020 Type Ⅱ fastening system.

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EAST COAST RAIL LINK (ECRL) PROJECT

4.3 Concrete Sleepers


In order to ensure that the track has sufficient strength and stability under the most economic conditions,
the standards of sleeper configuration must be adapted to the operating conditions and matched with the
various components of the track.

2.6m long, type IIIa prestressed concrete sleepers shall be installed on the subgrade and tunnel of the Main
Line with 1667 pieces/km; 2.6m long, new type III concrete bridge sleepers shall be installed on the bridges
and subgrade retaining wall where needs to install with 1667 pieces/km.

The concrete sleeper shall conform to Chinese Standard GB/T 37330‐2019 Sleeper for ballasted
track‐Concrete sleeper.

4.4 Ballast bed


The track bed is an important component of railway, which is the foundation of track system. It withstands the
pressure from the sleepers and evenly transmits it to the roadbed surface; It provides the vertical and horizontal
resistance of the track to maintain the stability of the track; It provides track elasticity, slows down and absorbs
the wheel‐rail impact and vibration; It provides good drainage performance to improve the bearing capacity of
the roadbed and reduce defects; It facilitates track maintenance operations, corrects the horizontal and vertical
sections of the line. Therefore, ballast of track bed should have a tough texture, elasticity, not easy to be crushed
or mashed, good drainage performance, poor water absorption, not easy to be weathered, not easily blown by
the wind or washed away by water.

A The thickness of track bed

The ballast bed shall be laid in a single layer. The thickness under the sleeper of the ballast bed will be 30
cm on the sand subgrade, 35 cm on the hard rock subgrade and 35 cm on the bridges and tunnels (except
Genting tunnel).

B The top surface width of ballast bed

The top width of the single‐track bed shall be 3.4m on the Main Line straight track and on curved tracks
having centre line radius not less than 800m. For curved tracks, less than 800m centre line radius, the width of
the top surface shall be increased by 0.10m on the outside of the curve.

C The side slope of track bed

The ballast side slope shall be 1:1.75 and the height of the ballast shoulder shall be 15 cm, again with slopes
at 1:1.75.

In the bridge section, the gap between the ballast shoulder and the ballast retaining wall shall be filled up with
ballasts; In the tunnel section, the gap between the ballast shoulder and the side wall (or the ditch on the high

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EAST COAST RAIL LINK (ECRL) PROJECT

side of the track or the cable tray) shall be filled up with ballasts.

The top surface of the ballast bed shall be level with the top surface of the middle of Type III, concrete sleepers,
but it shall be 3 cm lower than the surface of the support rails of the concrete bridge sleepers.

The ballast technical requirements

Crushed stone shall be used for the ballast bed, with a technical specification as follows:

Ballast supplied shall be produced from the crushing of granite or other approved igneous rock.

The ballast shall be clean, angular in shape in all dimensions, with all dimensions nearly equal and free from
deleterious matter.

The ballast shall be subjected to the following tests in authorized testing laboratory and the results shall be
submitted for inspection and approval:

(1) The wet Attrition value shall not be more than 6% as per test carried in accordance with EN standard
(BS EN 932‐6:1999‐ Tests for general properties of aggregates), or the Los Angeles Value by Abrasion
shall not be greater than twenty‐five percent (25%) (ASTM C‐131‐1981)

(2) The Crushing Value (ACV) shall not exceed thirty percent (30%) (BS 812, part 110/1990);

(3) The Impact Value (AIV) shall not exceed twenty‐five percent (25%) (BS 812, part 112/1990);

(4) The maximum permissible Flakiness Index shall not exceed fifty percent (50%) (BS 812, part
105.1/1989);

(5) The maximum permissible Elongation Index shall not exceed fifty percent (50%) (BS 812, part
105.1/1989);

(6) The maximum permissible passing material passing 0.1mm sieve shall be 1 percent (1%)

(7) Particle size distribution:

Square mesh sieve Percentage cumulative passing (% by mass)


63mm 100
50mm 70‐80
28mm 10‐20
14 0‐1

5 Main line Ballastless Track


Low vibration ballastless track (LVT) are composed by two independent support blocks, rubber boots set at the
bottom and around the two blocks, rubber elastic cushion set between the block bottom and rubber boots, the
concrete poured around blocks and bottom. Low vibration ballastless track has good elasticity, which effectively
solves the problem of large structural stiffness of other ballastless track; moreover, low vibration ballastless

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EAST COAST RAIL LINK (ECRL) PROJECT

track can better adapt to the settlement caused by foundation and has better operation and maintenance.

LVT shall comprise rails, rail fastenings systems, concrete supporting blocks, rubber boots, elastic plates under
the blocks with reinforced concrete bed slabs, etc.

5.1 Rail
The technical requirement of rail which is used in the Genting tunnel is the same with main line ballasted track
Item 4.1 rail.

5.2 Fastening System


Type VII fastening system is suitable for low vibration ballastless track with 60kg/m rails, and the minimum curve
radius is 400m, the maximum axle load is 25~30 tons. The fastener is composed of nut, flat washer, T‐bolt, clip,
gauge aprons, insulated gauge block, pad under the rail and pre‐buried iron seat.

Type VII fastenings shall be installed to the LVT ballastless slab track in the tunnel. Generally, the spacing of the
fasteners shall be 600mm for major sections with spacing appropriately adjusted in accordance to construction
needs from 575mm to 625mm. The static stiffness of the under‐rail pads is 100~120kN/mm.

The Type VII rail fastening shall conform to Chinese Standard Q/CR 481‐2015 Type Ⅶ fastening system
for heavy‐haul railway with 30 tons axle load.

5.3 Concrete Supporting Blocks


The Concrete supporting blocks are made of C50 reinforced concrete structure, prefabricated in the factory,
and laid 1667 pairs/km.

The concrete supporting blocks shall conform to Chinese Standard TJ/GW 152‐2016 Temporary technical
conditions for track components for low vibration ballastless track in tunnels for passenger and freight
railway.

5.4 Ballastless Bed


The concrete of the ballastless track bed is made of C40 concrete on site, the width of the concrete bed slab
shall be 2.8m. The thickness of the bed slab (under the inner rail) shall be 0.340m. The bed slab shall be a unit
structure with discrete blocks with standard lengths of 6580mm typically. The width of the bed slab expansion
joints shall be 20mm between the slab units, and the expansion joints shall be filled with polyethylene foam
materials. The top and sides of the expansion joints shall be sealed with silicone waterproof material. Shear bars
shall be installed between the track bed and the inverts of the tunnels (or the refilled floor layers).

The design life of main structure of ballastless track is normally 60 years based on TB10005‐2010 Code for
Durability Design of Railway Concrete Structures.

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EAST COAST RAIL LINK (ECRL) PROJECT

The C40 concrete shall conform to Chinese Standard GB 50010‐2010 Code for design of concrete
structures and TB 10005‐2010 Code for durability design on concrete structure of railway.

The steel of reinforcement shall conform to Chinese Standard GB/T 1499.1‐2017 Steel for the
reinforcement of concrete‐part 1: Hot rolled plain bars and GB/T 1499.2‐2018 Steel for the reinforcement
of concrete‐ part 2: Hot rolled ribbed bars.

5.5 Rubber Boots and Micro Porous Rubber Pads


The raw materials of rubber boots and micro porous rubber pads under the block are EPDM, and other types of
rubber and reclaimed rubber are not allowed to be mixed.

The technical requirements of rubber boots and micro porous rubber pads should meet the requirements of
the temporary technical conditions for track components for low vibration ballastless track in tunnels for
passenger and freight railway (TJ/GW 152‐2016)

6 Spur line Ballastless Track


6.1 Rail
CHN 50kg/m, 25m long, Grade U71Mn, new rails without bolt holes shall be installed on the Spur Line.

The rails shall conform to TB 2344.1‐2020 Rails‐Part1:43kg/m~75kg/m rails.

6.2 RAIL FASTENING SYSTEM


Type I rail fasteners shall be installed on the spur line.

The Type I rail fastening shall conform to Chinese Standard TB/T 1495‐2020 Type I fastening system.

6.3 Concrete Sleepers


New type II prestressed concrete sleepers shall be installed on the track bed with 1520 pieces/km.

The concrete sleeper shall conform to Chinese Standard GB/T 37330‐2019 Sleeper for ballasted
track‐Concrete sleeper.

6.4 Ballast bed


The technical requirement of ballast bed of Spur line is the same with main line ballasted track Item 4.4 rail.

7 Station line Track

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EAST COAST RAIL LINK (ECRL) PROJECT

7.1 Rail, Rail fastening and Concrete Sleeper


The design criteria of main line in station is consistent with the main line, and the design criteria of
departure and arrival line, station line, and other station lines comply with the following table:
Serial Subject Unit Departure and arrival Station line Other station
Number line track line track
Type kg/m 60 50 50
1 Rail
Material ‐‐ U75V U71Mn U71Mn
Length m Without bolt and holes 25 25

Concrete ‐
Type sleeper Prestressed Type III a New TypeⅡ New TypeⅡ
2 Sleeper
Number Concrete Nos./km 1667 1520 1440
sleeper
3 Rail fastening system Type II Type II Type I

Note: The rail joint bolt of the rail without bolt and holes adopts 8.8 grade and above high‐strength
joint bolt, the nut adopts 10 grade high‐strength nut, and the washer adopts single layer spring washer.

7.2 Ballast bed


The technical requirement of ballast bed of Station line is the same with main line ballasted track Item 4.4
rail.

7.3 Turnout
The design criteria of turnouts comply with the following table:
Rail Turnout Fastening
Serial Drawing sleeper system
Name
number number drawing
number
60kg/m Special line Type II
Special line 60kg/m‐12# single 3399
1 Concrete
4249 turnout
sleeper
60kg/m CZ577Z Type II
60kg/m‐#9 single
2 Concrete CZ577
turnout
sleeper
50kg/m 50kg/m‐12# single Special line Type I
Special line
3 Concrete turnout (01)3423
4257
sleeper
50kg/m 50kg/m‐9# CZ2209Z Type I
4 Concrete CZ2209 improved single
sleeper turnout
Note: KTMB railway standard is adopted for turnouts of the existing meter gauge line. The main line and the
arrival‐ departure line use No. 15 turnout (54kg/m, a=16.384m, b=20.725m), and the other station lines use
No. 9 turnout (54kg/m,a=11.706m,b=13.193m).

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EAST COAST RAIL LINK (ECRL) PROJECT

7.4 Buffer Stop


The design criteria of buffer stops comply with the following table:
Purpose of the line Buffer stop type Installation
Type of traction position
(m)
Hydraulic sliding buffer stop
(SH965600/9)
Safety Subgrade, Sidings + Mounted stopper with stopping 15
line wheels(type three station(07)8095)
EMU
Stabling line、Turnback line Hydraulic sliding buffer stop
that with EMU in/out (SH965600/9)+ XCD fixed stopper 15
Lines within EMU
maintenance yard Fixed Hydraulic buffer stop 2

Specially sued closed‐end Sliding buffer stop(CDH(modified))


line、shunting line、 stabling + slurry stabs buffer stop(Sanzhan(07)8
line、Switching line 8095)
Locomotive
Closed‐end lines within
Depot、Locomotive yard、 Sliding buffer stop(CDH(modified))
maintenance yard, etc. + fixed stoper(XCD) 8

Comprehensive Maintenance depot DCQ‐HS Crescent shaped buffer stop with 2


sliding/lifting functions

8 Continuous Welded Rail (CWR)


All welding to conform to Code TB/T 1632‐2014. Continuously welded rail track shall be used for the main
and spur line. Bolted rail shall be used for low speed areas, such as sidings, yards, depot and stabling lines,
etc.

8.1 Long Welded Rail Arrangement of CWR


The transition sections of the CWR comprise several long‐welded rail links and welded turnouts. The rail
link arrangement shall be determined by a comprehensive study based on such factors as route
conditions, sites conditions, construction methodologies, maintenance, etc. The length of rail link units in
a section shall be 1000~2000m. Under difficult conditions, the shortest length of rail link unit shall be not
less than 200m.
If a rail link is composed by a CWR turnout, a single one or several adjacent turnouts and a certain length of
lines, the welded joints inside and at both ends of the turnout are welded by Thermit welding, and the remaining
welding are welded by Flash butt welding.

8.2 Design Stress‐free Rail Temperature


The designed stress‐free rail temperature of CWR shall be determined by the local highest rail
temperature, local lowest rail temperature, allowable rail temperature rise and allowable rail
temperature drop of CWR, considering a certain amount of modification. And meet the requirements of

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EAST COAST RAIL LINK (ECRL) PROJECT

strength and stability of the CWR track, the CWR on bridge for calculation of rail broken gap, rail strength
and stability. Besides, CWR track on the bridge shall also meet the requirements for relative displacement
between bridge and rail.
The design stress‐free rail temperature shall be in line with the following requirement:
The design stress‐free rail temperature of ballasted track should be calculated by the following formula:

Tmax  Tmin  Td    Tc 


Te    Tk
2 2

Where
Te : design stress‐free temperature of rail, higher value should be selected on the curve with small radius
and low value should be selected in the region with larger annual rail temperature variation;
Tmax : annual local maximum rail temperature;
Tmin : annual local minimum rail temperature;

 Tc  : allowable temperature rise range for track stability;


 Td  : allowable temperature drop range for track strength;
Tk : correction of design stress‐free temperature of rail, 0~5 deg C as usual.
The design stress‐free rail temperature of ballastless track should be calculated by the following formula:

Tmax  Tmin
Te   Tk
2

Where
Tk : correction of design stress‐free temperature of rail, 0~5 deg C as usual.

8.3 Arrangement of Rail Creep Observation Piles


Rail Creep Observation Piles is an important sign for the maintenance of CWR Track, Which should be firm,
reliable, easy to observe and unbreakable, pre‐embedded firmly, if possible it could be combined with the
line foundation pile or set on the fixed structures on both sides of the line. The Rail Creep Observation
Piles should be more than 300mm away from the foot of ballast slope and the edge of subgrade shoulder,
If the width of subgrade shoulder is insufficient, it could be fixed in the center of the subgrade shoulder.
The Rail Creep Observation Piles at the beginning and end of unit rail link should corresponds to the
welded joint of unit rail link, the cross quantity in longitudinal direction shall not be greater than 30m, the
relative position of each Rail Creep Observation Piles should stay basically the same.
The Rail Creep Observation Piles must be set up before the CWR track is locked, and be marked after the
two ends of unit rail links are in place. When laying the CWR with or without welded turnout, the rail
creep observation pile of each unit rail link shall be equidistant and the distance between these piles
should not be more than 500m. If the length of the rail link does not contain an integral multiple of 500m,
the distance between piles may be adjusted. The Rail Creep Observation Piles shall be numbered by track
laying department, and numbered according to the train running direction.

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EAST COAST RAIL LINK (ECRL) PROJECT

9 Track Auxiliary Equipment


9.1 Track Strengthening Equipment
For lines with concrete sleeper sections on the Main Line where the radius is not less than or equal to 600
m, gauge rods shall be installed according to those shown in Table below. When track circuits are being
set‐out, insulated gauge rods shall be installed.
Table 8-1 The Quantity of Gauge Rod
Gauge rod(piece)
Curve radius(m)
25m rail 12.5m rail
≤350 10 5
350<R≤450 10 5
450<R≤600 6~10 3~5
600<R≤800 To be installed according to requirements

9.2 Installation of Guard Rail


Guard rails shall be installed according to the requirements for the parts of bridges and subgrades areas.

9.3 Track signs and Markers


Track monuments shall include kilometer posts and boards, half‐kilometer posts, curve reference markers,
warning markers, markers for the start and end of circular curves and transitions, gradient posts, rail
creep indication posts, etc.

9.4 Track spare parts


Table 8-2 Quantity of Spare Parts for Tracks
Names of the material Quantity

25m rail without holes 6 pieces for each section


Steel rail
6m shortened rail with holes 2 pieces for each section
6.25m glued insulated rail with holes 2 pieces for each section
Insulating plate and insulation material by
2 pieces for each section
on‐the‐spot glueing
Fish plate 24 pieces for each section
Joint bolt and washer 36 sets for each section
6 sets for each section, each including 6 emergency devices and 1
Emergency device for broken rail
pair of clamping plates
Insulated gauge rod 50 sets for each section
Sleeper 2 pieces per kilometer
Ballasted
Capacitance sleeper 4 pieces for each section
track
Fastening and its supporting pad 5 sets per kilometer
Elastic concrete supporting
Ballastless 100 pieces for each workshop
blocks
track
Fastening and its supporting pad 5 sets per kilometer
Rail Whole set of the rail expansion 1 set reserved for every 1~100 sets for each workshop

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EAST COAST RAIL LINK (ECRL) PROJECT

expansion joint
joint
Each railway administration has 1 set reserved for every 1~100
Sleeper
sets for each type.
Switch rail (including the
supporting fastening and spare Each workshop has 1 pair reserved for 1~20 sets for each type.
parts)
Stock rail (including the
supporting fastening and spare Each workshop has 1 pair reserved for 1~20 sets for each type.
parts)
Each railway administration have 2 set reserved for every 1~100
Main line turnout
sets for each type. Include Left and Right direction each one.
Other type turnout Each type 1 set reserved for whole line.
Turnout Each railway administration have 2 set reserved for every 1~100
Turnout Sleeper
sets for each type. Include Left and Right direction each one.
Determine by the turnout type and quantity(For number 12
Turnout fastener turnout, each set reserve 3 fasteners, for other type turnout
determine by need )

14

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