Turbo Services
1
Turbo Services
The Turbomachinery Service Center
for
South East Asia !
2
Turbo Services Turbo Services
PT. Sulzer Hickham Indonesia
Teamed up to become the
global independent service force
3
Turbo Services
Turbo Services
- Global
- Independent
- Comprehensive services
- Broad equipment knowledge
- Technically advanced
- Continuously innovative
Our goal is to assist you in fulfilling
your rotating equipment needs
We have always pushed the boundaries of
repair capabilities and we will continue to do so!
4
Sulzer Turbo Services’ Organisation Turbo Services
• Sulzer founded in 1834, is a pioneer in the field of
rotating equipment. Listed on the Swiss stock exchange.
Sulzer
Turbo Services
Founded: 2000 Headquarters:
Winterthur, Switzerland
Sulzer Enpro Sulzer Hickham Sulzer Elbar B.V. Sulzer Hickham Indonesia
New Orleans Industries Inc. Lomm Jakarta
Louisiana, USA La Porte The Netherlands Indonesia
Founded: 1982 Texas, USA Founded: 1973 Founded: 1994
Founded: 1972
Sulzer Repco
Rotterdam
The Netherlands
Founded: 1985
5
STS Organization Turbo Services
Sulzer Turbo Services
____________________________
Peter Alexander*
Marketing &
Finance & Controlling Communication
___________________ ___________________
Richard Müller* Sue Hudson
Global Human
Business Development Resources
___________________ ___________________
Shaun West* Roland Baumberger*
Sulzer PT Sulzer
Hickham Inc Sulzer Enpro Inc Sulzer Elbar B.V. Sulzer Repco B.V. Hickham Ind.
________________ ________________ ________________ ________________ ________________
Darayus Pardivala* James Davies Kenny MacKenzie* Aldert Looman Nathan Self*
* Sulzer TS Management Team
6
STS Organization Turbo Services
Sulzer Turbo Services
Finance & Controlling Peter Alexander* Marketing & Administration
Richard Mueller* Sue Hudson
Global Human Resources
Business Development Roland Baumberger*
Sulzer Hickham Inc. Sulzer Enpro Inc. Sulzer Elbar B.V. Sulzer Repco B.V. PT. Sulzer Hickham
Darayus Pardivala* James Davies Kenneth MacKenzie* Aldert F. Looman Nathan Self*
Sales
Rotating Operations & Jan Hermans
Sales & Marketing General Manager Sales & Marketing
Engineering
Allen Thornton Ken Farmer Aldert F. Looman Sudianta Suhardja
Airfoil Repair / BU1
Stijn Pietersen
Bus.Devel. & Cust.Service Product Operations Sales Production & Operation
Barney McLaughlin Sal Baio Combust. Parts / BU2 Jan Hermans Walter Leimgruber
Ellis Klompers a.i.
Operations I Recip. Operations Rotorshop/Field Serv./BU3 Engineering
Alan Atkinson Randy Poteet Jaques Brouwer Mgr. Sales Repco K. Agus Susena
Henk vd Berg Gijs Uit Beijerse
Operations II HRM & Administration HR
New Parts Mfg / BU4
Billy Coleman Shy Ayres Finance/Contr./Adm. Yus Holungo
Gerrit Veenstra
Richerd Renders
Engneering & Tech Svcs Finance, Controlling Mgr. CS & Logistics Finance & Accounting
John East Aaron Tackett Ellis Klompers Nani Lukman
Mgr. Accounting Repco
Technical Director
Johan IJpelaar
Finance, Contr., HR, IT Sjef Mattheij
Scott Fahey
HRM
Robert van der Zanden
ERP System
Glenn Doerksen Finance & Administration
Richard Renders * Sulzer TS Management Team
Logistics
Sulzer TS Oceania Austr.
John Babb
Berend van Zanten
7
Facility Sites Turbo Services
Turbo Services
PT. Sulzer Hickham Indonesia
Sulzer Turbo Services:
meeting your rotating equipment needs worldwide
8
TSID Organization Chart Turbo Services
Pres. Director
Nathan C. Self
Executive Secr.
Retno Sujono
VP Director GM Sales Director
(Prod & Ops) Sudianta Suhardja (Engineering)
Walter J. Leimgruber* K. Agus Susena
Mgr. Production Mgr. HR Mgr. Contracts Mgr. Finance & Acct.
Matsaid B.R (a.i) Yus Holungo M. Slamet Nani Lukman
Mgr. Field Service
R. Iman Sigit
Tech. Advisor Area Sales Mgr. Supervisor F & A Project Coordinator
Vacant Michael Surjawan S. Soemantri W. Vacant
QC Insp. Spv
Dakhirun Area Sales Mgr. Sr. Shop Engineer
ISO & QESH Coord. Marlon Kipuw Hepy Hanipa
Yeffi Akhispen
IT Head Area Sales Mgr. Eng. Technician
Eri Jauhari M. Sidharta Sonny Suyitno
Ast. Mgr. Purchasing
Didy Teguh
Ast. Mgr. Mat. & Log.
As of 01.04.07
Heru Subagyo
* Also ISO & QESH Representative
9
PT. Sulzer Hickham Indonesia Turbo Services
Range of Equipment Services
• Steam Turbines 1 - 600 MW
• Gas Turbines 10 - 250 MW
• Turbo Compressors Axial & Centrifugal
• Screw Compressors Dry Process screws
• Expanders Hot & Cryogenic
• Engineered Pumps API & ASME
• Related Rotating Equipment
10
Typical Services Turbo Services
• Full Inspection Services (Visual, Dimensional, NDT)
• Rotor Disassembly & Reassembly
• Rotor + Stator Reblading
• Rotor Balancing (Low Speed Dynamic)
Cap. 2.5 - 18 Tons
• Seal Repair & Replacement
• Dimensional Restoration Journals & Seal Areas
• HVOF Coating
• Rotor Weld Repairs
• Casing Weld Repairs
• Line Boring
• Complete Rebuild
• Unit Relocations
• Failure Analysis
• Engineering Services
• Parts Manufacturing
• Field Services
11
Key Figures Turbo Services
Land 13,440 m2
Start Commercial Operation October 1995
Personnel Headcount Feb 2006 105 coworkers
• Administration 750 m2
• Primary Shop 1,500 m2
• Big Bay Assembly Shop 1,200 m2
• Engineering & Shop Offices 1,200 m2
• Cleaning & Coating Shop 560 m2
Total 4,010 m2
12
Key Figures Turbo Services
• Overhead Cranes 50 / 5 + 60 / 20 + 25 / 5 Ton
• Balancing 2.5 up to 75 tons
• Machining:
• Horizontal 3,800 mm swing x 10,000 mm
• Vertical Ø 2,000 mm x 1,600 mm
• Milling Horizontal 3,000 x 2,100 mm table ; 20 Ton
• Grinding Ø 400 x 3,000 mm
• Drilling 1,000 x 1,700 mm table;1,600 mm
• Welding SMAW / MIG / Pulse MIG / TIG/ SAW
• Thermal Spray Coating HVOF (High Velocity Oxygen Fuel)
• NDT Magnaglo, Zyglo, UT, Eddy Current
• CAD Turbo Doc.
• Rotor Vertical Stacking Pit 9,000 mm height, Ø 4,000 mm
13
Our Customers Turbo Services
TNBG
14
Equipment Experience
Turbo Services
15
Principle of Partnership Turbo Services
Benefit Sharing
Establish Common Goals
Seamless Integration
for complete service
16
Integrated Services
Turbo Services
Field Technical
Services Services
Maintenance
Concept
Spare Parts Engineering
17
Service Contracts Turbo Services
Competition Consistency
Administration Histories
Benefits
Spares and Upgrades
Goals
Time Warranties
Quality Costs
18
Warranty Principles
Turbo Services
► Forward Looking
-Balanced Partnership
► Industry Standard,
-Meet or Exceed OEM
► We Stand By Our Service,
- Parts
- Labor
19
Our Facility
Turbo Services
20
Our People
Turbo Services
21
Our Goals Turbo Services
Y QU
T A
E
L
F
IT
SA
Y Y
P
R
T
O
D
I
U C T I V
22
Core Shop Facilities Turbo Services
23
Horizontal Line Boring Turbo Services
24
Big Bay Facility Turbo Services
25
Inspection Services Turbo Services
Refinery Steam Turbine
26
Large Rotor Capacity Turbo Services
65 MW Steam Turbine
27
Critical Utility Equipment Turbo Services
100 MW Gas Turbine
28
Heavy Equipment Machining Turbo Services
29
Re-blading Work Turbo Services
30
Balancing Turbo Services
Petrochemical Plant Compressor
31
Complete Unit Overhauls Turbo Services
Refinery Compressor Drive Steam Turbine
32
Steam Turbine Reblading Turbo Services
Mechanical Drive Steam Turbine
33
HVOF Coating Turbo Services
Pump Shaft Bearing Journal Coating
34
GT Component Repair Turbo Services
Fr-5 Gas Turbine Components
35
Reverse Engineering Turbo Services
36
New Components from Reverse Engineering Turbo Services
37
In-Shop Unit Assembly Turbo Services
38
Field Services Turbo Services
39
Project Reference Turbo Services
PETROCHEMICAL
YEAR PLANT SCOPE OF WORK CLIENT
1997 Balikpapan, Indonesia Repair S/T Rotor GE KT 302B EPT Balikpapan
1997 Dumai, Indonesia Repair S/T Rotor Elliott Ebara 212 PT2 Pertamina Dumai
1998 Gresik, Indonesia Repair Compressor Rotor Hitachi Petrokimia Gresik
1999 Gresik, Indonesia Repair S/T Rotor Mitsubishi 105 JT Petrokimia Gresik
1999 Cilacap, Indonesia Reblading S/T Rotor Turbodyne 051G-102T EPT Cilacap
2000 Cilacap, Indonesia Reblading S/T Rotor Turbodyne 051G-103T EPT Cilacap
2000 Balikpapan, Indonesia Repair S/T Rotor English Electric TG 3 EPT Balikpapan
2001 Cilacap, Indonesia Reblading S/T Rotor Elliott 51G3T Pertamina Cilacap
2001 Balikpapan, Indonesia Repair Terry S/T Rotor, Casing & Diaphragm Pertamina Balikpapan
2001 Aceh, Indonesia Field Service Turn Around Exxon Mobil Oil Ind.
2001 Citeureup, Indonesia S/T Rotor Overhaul ABB/Alsthom PK 2214 PT. Indocement
40
TSID Experiences in GT Repair Turbo Services
NO TYPE / MODEL QTY SCOPE OF WORK
Complete refurbishment including rotor repair, casing repair/thermal
1 GE Frame 5 Series 20
block, hot gas component parts & maintenance contract.
Complete refurbishment including rotor repair, casing repair/thermal
2 GE Frame 6 Series 5
block, hot gas component parts.
3 GE Frame 7 Series 4 Inspection, unstack, restack, reblade and balancing
4 GE Frame 9 Series 6 Turbine rotor repair including weld repair AFT journal and casing repair
Rotor repair including manufacturing locking HW, rotor installation and
5 Siemens V 94.2 5
field balancing.
6 ABB 13 DM 1 Complete rotor repair including rotor installation and field balancing.
7 ABB 13E1 1 Supply complete compressor blades
Complete refurbishment including rotor repair, casing repair/thermal
8 Westinghouse W 191 2
block and unit installation
9 Westinghouse W251B 3 Complete rotor repair and casing repair
41
Project Reference Turbo Services
PETROCHEMICAL
YEAR PLANT SCOPE OF WORK CLIENT
2002 Plaju, Indonesia Repair S/T Rotor & Stator Mitsui 3211 JT Pertamina Plaju
2002 Plaju, Indonesia Repair S/T Rotor & Stator Mitsui 3211 JT Pertamina Plaju
2002 Cilegon, Indonesia Repair GT Component GE Frame 6 PT. Chandra Asri
2002 Balikpapan, Indonesia Repair Compressor Rotor Dresser Clark K301B Pertamina Balikpapan
2002 Cilacap, Indonesia Reblading S/T Rotor Turbodyne 20 MW Pertamina Cilacap
2003 Cilegon, Indonesia Recondition Comb.Parts of GT Generator GE PT. Chandra Asri
2003 Medan, Indonesia Major Overhaul & Commissioning S/T SGP PT. Toba Pulp Lestari
2003 Bontang, Indonesia Repair & Reblading S/T Rotor Turbodyne 12.5 MW PT. BADAK NGL
2004 Bontang, Indonesia Overhaul ST Generator Peter Brotherhood Kaltim Prima Coal
2004 Cilegon, Indonesia Repair & Reblading S/T Rotor Siemens PT. Chandra Asri
2005 Japan Repair S/T Rotor Toshiba 200 MW Toshiba Corporation
42
Project Reference Turbo Services
POWER PLANT
YEAR PLANT SCOPE OF WORK CLIENT
1998 Purwakarta, Indonesia Contract Maintenance Services GT John Brown Frame 5 Tatajabar
Sejahtera
1998 Pulogadung, Refurbishment GT Rotor John Brown Frame 5 Indonesia Power
Indonesia
1999 Kamojang, Indonesia Overhaul S/T Mitsubishi 30 MW Indonesia Power
1999 Medan, Indonesia Repair & Major Overhaul GT Siemens V94-2 PLN Belawan
2000 Cilacap, Indonesia Repair & Reblading GT Rotor Westinghouse 251 Indonesia Power
2001 Myanmar Gas Turbine Overhaul Alsthom Frame 6 JEL Singapore
2002 TNBG, Malaysia Repair GT Component ABB/Alsthom GT-13DM Malaysia
2002 Malaysia Gas Turbine Overhaul GE Frame 5P REMACO,
Malaysia
2003 Cilacap, Indonesia Repair & Reblading GT W-251 Indonesia Power
2003 East Java, Indonesia Repair BFW Pump Ingersoll Rand 75CHTA-4 PowerGen
43
Project Reference Turbo Services
POWER PLANT
YEAR PLANT SCOPE OF WORK CLIENT
2003 Suralaya, Indonesia Repair & Machining LP & HP S/T Mitsubishi 600 MW Indonesia Power
2003 Semarang, Indonesia Welding repair GT Rotor GE Frame 9 Indonesia Power
2004 Suralaya, Indonesia Repair & Reblading S/T Rotor Mitsubishi 400 MW Indonesia Power
2004 Cantho, Vietnam Repair of Rotor ; Casing & Major Overhaul Alsthom Cantho Power
PG 6551B Plant
2004 Mindanao, Philippines S/T Rotor & Diaphragm Mitsubishi 55 MW Marubeni
2004 Pauh Limo, Indonesia Repair & Reblading Rotor/Stator GT GE Alsthom PLN Kitlur
Frame 5 Sumbagsel
2004 Teluk Lembu, Repair & Major Overhaul GT Rotor Alsthom MS 5001 PLN Teluk Lembu
Indonesia
2005 Indralaya, Indonesia Repair GT Compressor Rotor GE Frame 7 Indonesia Power
2005 Ombilin, Indonesia Repair Shaft Generator GEC Alsthom by Coating PLN Kitlur
Sumbagsel
2005 Purwakarta, Indonesia GT Rotor Overhaul John Brown Frame 5 Tatajabar Sejahtera
44
TSID Capabilities in GT Repair Turbo Services
Our experiences and capabilities in Gas Turbine Repair especially on
the large size machine is fully supported by:
trained and experienced people
complete facilities, fixtures and tooling with special design for handling
large size rotors.
know-how and proven experiences from our world wide sister
companies within STS group.
established supply chain for GT component parts from various supplier
in the world.
45
Our Experiences Major Field Service Projects Turbo Services
TSID
NO. C U S TO M E R SERVICE OEM
REF
1. 80002 PLN Belawan, Medan, Indonesia Repair Gas Turbine SIEMENS V 94-2
PLN Keramasan, Palembang,
2. 80004 Repair Gas Turbine WESTINGHOUSE W 191
Indonesia
3. 80006 UBP Kamojang – Indonesia Power Repair Steam Turbine MITSUBISHI 30 MW
4. 80011 PT. Pupuk Kalimantan Timur Inspection Gas Turbine ALSTHOM Frame 6
5. 80017 PLTG Cilacap - Indonesia Power Repair Gas Turbine Unit 1 WESTINGHOUSE 251
Installation & Commissioning
6. 80037 PT. Duta Rendra Mulya BLOHM & VOSS KR 45 / 60
Steam Turbine
7. 80042 PT. Indocement Tunggal Perkasa Steam Turbine Overhaul ABB/ALSTHOM PK 2214
TNB Generation Sdn. Bhd. - Gas Turbine Rotor – Onsite
8. 80047 ALSTHOM/ABB GT 13
Malaysia Inspection
9. 80056 PT. Kertas Leces Overhaul S/T Generator Phase 1 CREUSOT LOIRE 6-7 MC 9E
Jurong Engineering Ltd. -
10. 80056 Field Service GE Frame 6
Singapore
46
Our Experiences Major Field Service Projects Turbo Services
TSID
NO. C U S TO M E R SERVICE OEM
REF
11. 80066 PT. Semen Tonasa Repair Steam Turbine Rotor NANJING 25 MW
12. 80087 PT. Toba Pulp Lestari Turbine Overhaul SGP S 13 EG 60
13. 80091 PT. Indonesia Power - UBHAR Repair Compressor Blade Stator WESTINGHOUSE UNIT 1
Overhaul Steam Turbine Rotor &
14. 80109 PT. Kaltim Prima Coal PETER BROTHERHOOD TI-54015
Generator
15 80118 CNOOC SES B.V Major Inspection G/T Unit GE FRAME 5
16. 80122 CAN THO PP - Vietnam Field Work ALSTHOM PG 6551B
17. 80123 PLN Pauh Limo - Sumatera Repair Rotor/Stator Generator # 1 GE-ALSTHOM FRAME 5
18. 80127 PLN Belawan - Medan Repair Steam Turbine Rotor ABB UNIT # 3 – 65 MW
19. 80144 PT. Tatajabar Sejahtera Phase I Overhaul JOHN BROWN FRAME 5
20 80155 PLN Teluk Lembu Field Work for Gas Turbine # 1 ALSTHOM FRAME 5
47
The Complete Service Center Turbo Services
9Extensive Facilities
9Driven to Success
9Field Services
9Solid Engineering
9Global Network
PT. Sulzer Hickham Indonesia
48
Turbo Services
The Turbomachinery Service Center
for
South East Asia !
Contact Data
PT. Sulzer Hickham Indonesia
Kawasan Industri Kota Bukit Indah
Blok AII KAV 1C-1D
Purwakarta, ID 41181
Tel: + 62-264 351-920
Fax:+ 62-264 351-143
E- Mail: pthickham@sulzer.com
Website: www.sulzerts.com
49
