Technical specifications | Autodata Page 1 of 7
hamed cars , +27613161955
cape town , cape town , MA , 02110
Toyota Hiace
Technical specifications 2L/2.4 (83-89)
Vehicle identification
No. of cylinders Type 4/OHC
Capacity cc 2446
Compression ratio :1 22,3
Injection system
Injection system
Fuel/injection pump assembly Make Denso
Fuel/injection pump assembly Type VE
Pump type Rotary
Injection sequence 1-3-4-2
Fig71687
Injector nozzle Make Denso
Nozzle and holder assembly Part No. DN4SDND133
Nozzle opening pressure - new/used bar 113-121/102-121
Back leak (pressure loss) bar/secs 9,8-19,6/10
Leak rate (dribble) bar/secs 106-114/10
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Tuning and emissions
Tuning and emissions
Plunger travel (pump) mm ABDC 1,06-1,22
Insert a small plate (approximately 8,5-10 mm thick) between cold start lever and thermo-wax plunger.
fig76157
fig76157
Crankshaft position (n = ATDC) °BTDC 24
Adjusting method Engine/Pum Pointer/Dial gauge
p
Fig71524
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Fig71896
Dynamic timing v = BTDC, n = v
ATDC
- Time Trac Stanadyne, Snap-on °/rpm 9,5/790
Idle speed rpm 700
Fig85157
Rated no load speed rpm 4900
Oil temperature °C 80
Idle speed - for smoke test rpm 650-750
Governed speed range - for smoke test rpm 4800-5000
Maximum time at governed speed secs 1,0
Test mode A/B B
Probe type 1/2 1
Conditioning Acceleration 3
s/rpm
Smoke opacity - EU limit m-1 (%) 2,50 (66)
Starting and charging
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Starting and charging
Battery V/RC(Ah) 12/90 (60)
Starter motor Make Denso
Starter motor Type 12V/2,0 kW
Maximum cranking amps A 162-198
Alternator Make Denso
Alternator output A/V/rpm 30/14/2000
Regulated voltage V 13,8-14,8
Glow plugs
Glow plugs
Glow plug nominal rating V/A 7/8
Glow plug activation time secs 20 Max
Glow plug - part no. Beru 894 MJ
Glow plug - part no. Bosch 0 250 202 054
Glow plug - part no. Champion CH103
Glow plug - part no. Lucas/CAV HDS235
Service checks and adjustments
Service checks and adjustments
Valve clearance - INLET mm 0,25 hot
Valve clearance - EXHAUST mm 0,36 hot
Compression pressure bar 20,0-28,0
Oil pressure bar/rpm 2,5-6,0/3000
Radiator cap bar 0,75-1,05
Thermostat (primary/secondary) open °C 86
Drive belt size - alternator mm 9,5x975
Drive belt size - PAS/AC mm 12,5x850
Drive belt tension - alternator/PAS/AC mm 10-14
Lubricants and capacities
Engine oil options
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Ambient temperature range Cold climate
Engine oil grade SAE 10W-30
Engine oil classification API/ACEA CF/B2
Ambient temperature range Moderate climate
Engine oil grade SAE 10W-40
Engine oil classification API/ACEA CF/B2
Ambient temperature range Moderate climate alternative
Engine oil grade SAE 20W-50
Ambient temperature range Hot climate
Engine oil grade SAE 20W-40
Engine oil classification API/ACEA CF/B2
Engine with filter(s) litres 5,8
Other lubricants and capacities
Manual transmission oil grade SAE 75W-90
Manual transmission litres 1,8/2,0
Differential front/AT litres 1,6
Differential oil grade - rear SAE 80W-90
Differential oil classification - rear GL-5
• With LSD: API GL-5 LSD oil
Differential rear litres 2,2
Cooling system - total capacity litres 10,6
Tightening torques
Tightening torques
Cylinder head instructions
Fig75987
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Cylinder head
Renew bolts No
Tighten 40 Nm
Tighten 80 Nm
Tighten 118 Nm
Other engine tightening torques
Main bearings Renew No
bolts/nuts
Main bearings Stage 1
1. 35 Nm
2. 70 Nm
3. 103 Nm
Big end bearings Renew No
bolts/nuts
Big end bearings Stage 1 29 Nm
Big end bearings Stage 2 59 Nm
Sump bolts 18 Nm
Sump drain bolt 39 Nm
Flywheel/driveplate 123 Nm
Clutch pressure plate 19 Nm
Crankshaft pulley/damper centre bolt 140 Nm
Camshaft sprocket/gear 98 Nm
Camshaft carrier/cap 19 Nm
Camshaft/rocker cover 5 Nm
Inlet manifold to cylinder head 24 Nm
Exhaust manifold to cylinder head 52 Nm
Injector/clamp 70 Nm
Injector pipe unions 25 Nm
Fuel/injection pump sprocket/gear 64 Nm
Fuel/injection pump flange 21 Nm
Fuel/injection pump mounting 18 Nm
Glow plugs 13 Nm
Chassis tightening torques
Steering track rod end 91 Nm
Brake caliper to carrier Front 40 Nm
Brake caliper/carrier to hub Front 110 Nm
Road wheels 90-120 Nm
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Brake disc and drum dimensions
Brake disc and drum dimensions
Minimum disc thickness for replacement - ventilated Front 24 mm
Disc runout Front 0,15 mm
Minimum pad thickness Front 1 mm
Maximum drum diameter for replacement Rear 256 mm
Minimum shoe thickness Rear 1 mm
Parking brake travel No. of 6-11
notches
Air conditioning
Air conditioning
Air conditioning refrigerant Type R12
Air conditioning refrigerant quantity grams 700±50
• With rear AC = 1350-1450 grams
Air conditioning oil Type Dens Oil 6
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