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HAZARD IDENTIFICATION AND RISK ANALYSIS (HIRA)

HIRA CONTENTS LIST

SL. NO. ACITIVITY PAGE NO.

MECHANICAL WORKS

ACTIVITY – 01 SHIFTING OF REFECTORY METERIAL WITH THE HELP OF

HYDRA&TRACTOR
ACTIVITY – 02 LIFTING ARRAINGEMENT BY WRINCH MACHINE&CRANE

ACTIVITY – 03 MIXER MACHINE SHIFTING & CONNCETION

ACTIVITY – 04 MAKING OF SCAFFOLDING & WORKING PLATFORMS

ACTIVITY – 05 ANCHOR WELDING

ACTIVITY – 06 BITUMINOUS PAINT

ACTIVITY – 07 BRICK LINING

ACTIVITY – 08 APPLYING CAST ABLE

ACTIVITY – 09 DISMANDLING OF SCAFFOLD

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HAZARD IDENTIFICATION AND RISK ASSESSMENT – DEVELOPMENT OF RISK CONTROL MEASURES

S. ACTIVITY HAZARD CONSEQUENCE PROBABILITY SEVIRITY RISK LEVEL RISK RATING CONTROL MEASURES
No. FACTOR FACTOR
ACTIVITY – 1 SHIFTING OF REFECTORY METERIAL WITH THE HELP OF HYDRA&TRACTOR

Loading & 1. Toppling of tractor/hydra . 1. Person may sustain severe 1. Soil condition is good & well level.
unloading of 2. Failure of tractor /hydra injuries. 2. Not allowed another person to sit in hydra/tractor
1 3 3 MODERATE 2
material 3. Injury due to unsafe handling 2. Persons working at while operating time.
4. Chemical reaction. suspended load. 3. Hydra has a valued test certificate.
5. Struck between material. 3. Property damage. The operator had availed driving license.
6.Falling of loose material 4. Allergy 4. Proper PPEs are wearing all work force in evolving this
5.Cut injury. activity
6.Injury 5. Loose material should be carefully loaded& Unloaded
manually.
6. Wheel stopper to be ensured of the tractor while the
loading, unloading time.
7. During packed material loading person entry on trolley
is restricted.

2 Transportation 1. Unsafe handling. 1.Injury due to unsafe handling.. 3 2 2

MODERATE
of material. 2.Over speed. 2.Crash vehicle. 1.Speed of tractor should be 20 KMPH
3.Break failure. 2.During transportation of material, shifting of labour on
material restricted.
3.If any abnormality in the way driver should inform to
concerned supervisor before further movement.
8.
Design scaffolding fo
10.
Scaffolding planks sh
secured and must ex
11.
Don't overload the sc

HAZARD IDENTIFICATION AND RISK ASSESSMENT – DEVELOPMENT OF RISK CONTROL MEASURES

S. ACTIVITY HAZARD CONSEQUEN PROBABILIT SEVIRITY RISK RISK RATING CONTROL MEASURES
No. CE Y FACTOR FACTOR LEVEL
ACTIVITY – 2 LIFTING ARRAINGEMENT BY WRINCH MACHINE&CRANE

1 Lifting of 1. Failure of winch/crane. 1. Serious injury, High 1.Area should be properly barricaded
refractory 2. Electrocution. 2. Disorder of 3 4 3 2. Know the accurate weight of the material should
material by 3. Cut injury. winch rope from lift.
winch/crane 4. Scratch injury. sheaves 3. Choose the appropriate sling.
5. Failure of slings. 4. Mark the SWL of the sling.
6.Falling of material. 5. Ensure the third party inspection certificates are
available for all lifting tools & tackles and its validity.
6. Check the all the tools before in use.
7.Ensure proper clamping of bucket
8. Ensure that conveying wire Is free from any
damage and no obstructions in path way.
9. Proper packing to be provided in guide pulleys
sling.
2 High
Shifting of 1.Serious injury 3
1. Failure of winch/crane. 4 5
refractory 2. Fatal. 1. Keep material in basket properly. Bricks to be kept /
2. Electrocution. 3. Property damage
material from stack safely and ensure that will not drop down during
3. Cut injury. 4. Fire
ground floor to movement.
4. Scratch injury.
working area. 2. Carton of bricks to be shifted with the help of crane
5. Failure of slings.
6. Falling of material. or winch, using slings as per the weight of cartons.
3. Carton of bricks will stock properly in floor not block
access.
4. After tacking of bricks remove all scarps and
cartons all flammable materials.
5. Lift only one carton bricks, as per the capacity of
winch certified.
6. Ensure height of stack is not more than 5.5 feet and
will not damage the floor.
7. The whole gang engaging the activity will wear
right ppes.
8. Ensure that the door of basket is closed properly
while lifting time.

ACTIVITY – 3 MIXER MACHINE SHIFTING & CONNCETION

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1 Shifting of mixer 1. Toppling of hydra/trailor, 1. Material/property 2 3 HIGH 3 1. Ensure that the area should be well leveled.
machine in to tractor. damage. 2. Only valid person should operate the vehicle.
work place with 2. Serious injury. 3. Proper tie rope are to be provided in material while
the help of trailor transporting time.
,hydra crane /
tractor

2. Connection of 1.Only competed person should carry out the electrical

1. Electrocussion. 1 .Electric shock.
mixer machine. work.
2. Cut injury. 2. Serious injury.
2. Always wear electrical resistance hand gloves and shoes
while working time.
3. Ensure that guards are provided in all rotating parts.
4. All connection should be routed through only rated
ELCB/RCCB.
5. Keep distance while operating the mixer machine.

ACTIVITY – 4: MAKING OF SCAFFOLDING & WORKING PLATFORMS

Making of 1. Collapse of scaffold. 1. Fatal. 3 3 HIGH 2 1. Scaffolding materials should be sound.
temporary 2. Fall of man. 2. Serious injury. 2. Select suitable scaffold for job purpose.
scaffolding and 3. Fall of material from height. 3. Property damage. 3. Only competed persons should erect the scaffolding
1.
working plat form 4. Cut injury. job.
4. Scaffolding job should done under proper
supervision.
5. Provide proper supports when height is increasing.
6. Provide proper working platforms.
7. Provide top rail mid rail to working platform.
8. The working platforms width should be 600mm or
more depends upon job criteria.
9.Ensure 24w power supply at confined space
scaffolding job.
10.Must use full body harness& life line for height
workers.
11.Provide dummy at inside height elevation of
cyclone for protection from falling material.
12.Proper access to be provided.
13.Maitain a register for confined space worker.
14.Ensure a confined space permit before work start.
15.Tag system should be applied.

ACTIVITY -5: ANCHOR WELDING

1 Arc welding 1. Radiation harmful to naked 1. Welder's cataract. 2 5 HIGH 4 1.Use welding shield / goggles.
eyes. 2. Burn injury. 2. Fireproof apron / gloves / screen.
2. Splinters / slag. 3. Lung ailments 3. Ventilation (local or exhaust if possible)
3.Toxic flames. 4. Dermatitis. 4. Full-sleeved coverall and gloves.
4. Dislocation / fall of job piece 5. Hit injury / crush injury. 5. Proper clamping system / material handling
due to faulty clamping. 6. Electric shock. techniques.
5. Loose connections / Loss of 7. Fire / explosion. 6. Use shock proof boots and hand gloves.
insulation. 8. Asphyxiation. 7. Provide earthing to the plant.
6. Flammable gases. 8. Periodical gas testing.
7. Poor ventilation 9. Keep fire extinguisher (DCP/CO2) standby.
10. Adequate ventilation.
11. Training & instructions.
12. Provide exhaust fan while confined space weldind.

ACTIVITY-6: BITUMINOUS PAINT

02 Apply of 1. Eye injury. 1. Injury to eye. 2 3 MEDIUM 3 1.All involved worker man must wear PPE’S
Bituminous 2.Fire 2. Burn injury 2.If painting work in progress no hot work at that
paint. 3. Suffocation 3. Unconscious area.
4. Allergy. 3.Keep fire extinguisher near to the work area.
4.During height work safety harness must wear.
5.Proper platform to be provided for work.
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ACTIVITY-7: BRICK LINING.

1 Brick lining work in 1. Serious injury. 1. Property damage. 3 2 HIGH 3 1. All workmen engaging this work should wear appropriate
cyclones. 2. Fall of materials. 2. Suffocation. PPEs like Helmet with chin strap, safety shoes, safety jacket,
3. Fall of man from height 3. Getting eye injury due to direct contact Nose mask, rubber hand gloves, safety goggles.
4. Skin injury. with material. 2. Proper width of work platforms maintain.
5. Eye injury. 3. Proper stacking of material in working area.
4. Ensure that the brick is properly sit on the line then only the
another brick should erect.
5. In shifting of bricks in to job area care on loose bricks.

2.
Cutting of brick for
1.Electrocussion 1. Electrical shock.
required size for job. 1. Check the tools which are to be used before used.
2. Cut injury. 2. Cut injury due to sharp edges.
3. Fall of material 3. Property damages 2. Remove all scrap peace of bricks in working area.
3. Wear all suitable PPEs.
4. Information to be pass or stop the below work area.
5. Ensure proper super vision to be there.

ACTIVITY-8 APPLY OF CASTABLE.

1 Apply of cast 1. Eye injury. 1. Getting eye injury due to direct contact. 3 2 MEDIUM 3 1. Wear all suitable PPEs.
able 2. Fall of material. 2. Property damages. 2. Proper water storage(for eye washing) at the work site.
3. Serious injury.
3. Fall of man from height. 3. Proper width of work platforms maintain.
4.Allergy

ACTIVITY-9 DISMANDLING OF SCAFFOLD

1 1.Dismandling 1.Cut injury 1. Cut injury 3 4 MEDIUM 3 1.All workforce have to wear all type of PPEs
of scaffold. 2. Struck between materials 2. Scratch injury 2. Proper maintenance should be done.
3. Slipping of tools& . 3. series injury 3. Using tools like spanners are to be tied properly or
4. Fall of material. keep tool box in working area.
4. Proper barricading should be provided in working
area.
5. Don’t allow to stock unwanted and removed
scaffolding materials in platforms and working area.
6. Proper housekeeping should be maintaining the
working area.
7. Only skilled workers to allow to do the dismantling
job.
8. Proper supervision to be ensured.