Trailer & Rail Refrigeration

TM

eSolutions Telematics Option

Supra 60 Series Units
Installation and Commissioning
Manual

62-12110 Rev. A
 TM

eSolutions Telematics Option

Supra 60 Series Units
Installation and Commissioning
Manual

© Carrier Corporation, 2020 Printed in U. S. A - February 2020

 Manual Revision History 62-12110

Rev. Date Reason for Release

01/22/2020 Initial Release
A 02/13/2020 Add specific connector and pin location for 950MT (pages 5, 6, 7)
 Table of Contents

1 Installation Instructions ............................................................................................................................. 1

1.1 Parts ................................................................................................................................................. 1
1.2 Tools ................................................................................................................................................. 1
1.3 Schematics ....................................................................................................................................... 2
1.4 Installation ......................................................................................................................................... 3
1.5 Options ...........................................................................................................................................17
2 Field Commission the eSolutions Module ............................................................................................... 18
2.1 Commissioning Cable .....................................................................................................................18
2.2 Configuration Setup on a Laptop ....................................................................................................18
2.3 Commissioning the Unit ..................................................................................................................20
2.4 Decommission a Unit ......................................................................................................................28
3 Wire Harness Connector Pinout .............................................................................................................29
 1 Installation Instructions

Unit may start automatically at any time even if the switch is in the OFF position. Use proper lockout/tagout
procedures before inspection/servicing. All unit inspection/servicing by properly trained personnel only.

1.1 Parts
Table 1–1 Supra Installation Parts List

Quantity Part Number Part Description

12-00770-00 3G eSolutions Module
1
12-00843-00 4G eSolution Module
1 02-00311-02 Dielectric Grease
68-08585-00 eSolutions Module Bracket
1
68-08689-01 eSolutions Module Bracket (950/960 units only)
1 12-00844-00 Antenna / Bracket
4 34-60068-25 M6 Captive Head Screw 25mm
2 34-60324-30 M6 Round Head Screw with Thread Lock Compound
4 34-00944-05 M5 Flat Washer
4 34-01184-05 M5 Nylock Lock Nuts
1 22-03130-00 eSolutions Harness
10 58-00079-02 Wire Tie
10 58-05100-00 Sta-Strap, 8"
4 34-06051-104 Rivnut, M6
10 58-00701-07 1/4" Button Plug
1 22-03090-00 Power Harness
1 22-02336-02 5 Amp Fuse

NOTE
In order for eSolutions to communicate with the Summit Micro use in the
Supra product line, an EPROM with DataTrak™ must be installed. As of
January 2020, the latest part number for the EPROM is 12-00648-3D8.

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1.2 Tools
The following tools are required for units that need bracket and harness mounting holes drilled into the frame:

• Right Angle Drill

• Drill bit: 0.397" (size X) for Rivnut holes
• Drill bit: 0.266" (size H) for push-in wire tie holes
• Rivnut installation tool
• Red glyptol varnish (07-00479-00). Used to protect the battery charger or alternator connection required
for units without the 1RP plug.

1.2.1 Stripping Wire

Any wire stripping that is required shall be done with approved hand strippers. Below are two examples
of approved hand strippers:

Figure 1.1 - Wire Strippers

1.2.2 Crimping

Hand crimp connections shall be made with proper tool. One such example is below.

Figure 1.2 - Hand Crimper

1.2.3 Heat Shrink

 Glue lined heat shrink tubing shall always be carefully applied. Heat shall be added slowly as
excessive temperatures can cause damage to low melting point insulation
 Check by visual inspection to make sure that there are glue rings presented all the way around
both ends of the heat shrink tube as the indication of good seals.
 Splitting of heat shrink tubing due to over-temperature or over-shrinking is not allowable.
 Charring of the heat shrink tubing is also not allowable.
 Heat shrink tubing shall not be used in areas where there is vibration as it results in some loss
of flexibility of the harness.

1.3 Schematics
The eSolutions wiring schematic and installation diagrams can be found in Section 3

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1.4 Installation

Unit may start automatically at any time even if the switch is in the OFF position. Use proper lockout/
tagout procedures before inspection/servicing. All unit inspection/servicing by properly trained
personnel only.

1. Remove negative battery cable, lock out standby power if equipped

2. Remove roadside skin, condenser grille and top cover if equipped.
3. Install the mounting bracket and eSolutions module as follows:

a. Place bracket 68-08632-00 under the control box as shown in Figure 1.3 below.

Bracket
Drill three 68-08632-00
0.397” holes

Supra 550, 650, 750, 850 and 60 Series Units

Bracket
68-08689-01

Supra 950 and 960 Units

Figure 1.3 - Control Box Removed from Frame for Clarity

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b. Mark the three mounting holes.
c. Remove the plate and prepare to drill the holes from the outside of the control box.

NOTE
Before drilling holes for the mounting plate, make sure no wires are in the area where the drill will
breakthrough to the inside of the box.

d. Drill three 0.397” (Drill size X) holes in the bottom of the control box. Remove any burrs from
drilling out of the control box.
e. Install three Rivnuts (34-06051-104) into the three holes.
f. Attach the mounting plate to the control box using three 34-01341-25 bolt
g. Install the eSolutions module to the mounting plate on the bottom of the control box using three
M5 Nylock nuts (34-01184-05) and flat washers (34-00944-05).
h. Position the 24-pin connector towards the rear of the unit and the two antenna connections
towards the front.

24-pin connector
eSolutions module
(3G - 12-00770-00;
le
4G 12-00843-00)
antenna connection side
(shown without the antenna
protective cap)
cap)

Front Back

For Supra 5,6,7,8 units

24-pin connector

eSolutions module
antenna connection
side (shown with the
antenna protective cap)

Front Back

For Supra 950MT and 960

Figure 1.4. - eSolutions Module Antenna Connection

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1.4.1 Power Harness Installation

1. For Supra 560, 660, 760 ,860, 950MT and 960 units prior to serial number TFP91605321, install
power harness (22-03090-00) as follows:

5 Amp fuse holder

SP80B Connect
Pass-through to fuel heat
grommet (constant 12 VDC
power)

SP81A terminal
(awitched 12
VDC power)
SATPWR

SP81B butt
1RP connector (switched
12 VDC power)

Ground

Figure 1.5 - Power Harness Installation

a. Remove the pass-through grommet on the control box as shown and install the 22-03090-00
harness.

Install harness
Remove pass- 22-03090-00
through
grommet

Figure 1.6 - Remove Pass-through and Install Harness

b. Locate/disconnect the 1J plug on the relay board and then locate pin 12 on the connector (950MT uses
3J-12).

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 1J Socket
(950MT uses 3J)

1J socket pin 12
1J Plug (950MT uses 3J-12)
(950MT uses 3J)

1J plug pin 12
(950MT uses 3J-12)

Figure 1.7 - Connector and Pin Locations - Supra 5, 6, 7, 8, 960 Only

c. Use pin extractor tool (07-00254-00) and remove the 1J-12 pin (Supra 5, 6, 7, 8, and 960 only).
d. Cut the terminal off the 1J-12 (3J-12 on 950MT only) wire as near to the terminal as possible.
Strip the insulation off the wire 0.25".

Supra 950MT only - use pin extractor tool (07-00254-00) and remove the 3J-12 pin.

Figure 1.8 Control Relay Board View (950MT Units only)

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 Cut the terminal
strip insulation
0.25”

Figure 1.9 - Terminal Strip Insulation

e. Crimp the butt splice end of the 12 VDC switched power wire to the unit wire 1J-12 (3J-12 on
950MT only).
f. Insert the terminal end of the 12 VDC switched power wire into the 1J plug pin 12 position (3J-12 on
950MT only).
g. Plug in the 1J (3J on 950MT only) to the relay board.

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 1J plug
New terminal for 1J plug, (950MT uses 3J)
pin 12 position
(950MT uses 3J-12)

Insert wire 1J-12 (950MT

uses 3J-12) into butt splice
on new harness wire labeled
SP81B. Use proper crimping
tool and supplied heat shrink.
Insert wire 1J-12 (950MT
uses 3J-12) into butt splice
on new harness wire 1J Socket
labeled SP81B. Use (950MT uses 3J )
proper crimping tool and
supplied heat shrink.

22-03090-00

Figure 1.10 - Attaching Switched 12 VDC Power Wire

h. Locate the F27A/ST3 wire in the control box. Cut the black insulation off the end of the wire and
strip insulation back 0.31”. Insert the stripped end of the wire to the eSolutions harness wire
labeled SP80B and crimp the butt splice and apply heat shrink. The remaining wire labeled SP80C
is present for Fuel Heat if that option is used on the Supra.

NOTE
See Tools: Stripping Wire, Crimping, Heat Shrink

SP80C
F27A/ST3

SP80B

22-03090-00

Figure 1.11 - Attaching Constant 12 VDC Power Wire

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i. Attach the ground wire from harness 22-03090-00 to the low voltage ground stud in the control box.

Low voltage
ground stud

Ground

Figure 1.11 - Attaching Ground Wire from Harness

NOTE
When stacking the ground lugs, they should be positioned in a manner that seating
interference is avoided

j. Attach Ty-Wrap (54-00079-02) and secure the harness (22-03090-00) inside the control box.

Figure 1.12 - Ty-Wrap Placement

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2. Install the 22-03130-00 harness for Supra 5,6,7,8 and 950/960 prior to serial number TFP91605321
as follows:
a. Apply dielectric grease (02-00311-02) to the 24-pin connector on the eSolutions harness and
plug to the eSolutions module
b. Plug in 2RP plug (on the 22-03130-00 harness) to the 1RP plug (on the 22-03090-00 harness).
c. Plug in SATPWR plug (on the 22-03130-00 harness) to SATPWR plug (on the 22-03090-00
harness).
d. Plug in SATCOM plug (on 22-03130-00 harness) to Serial Port plug (SPA, SPB, SPC on the unit
harness)

NOTE
Reference Figure 1.14 for illustration of correct configuration.

eSolutions
Harness
(22-03130-00)
24-pin connector
SATPWR to SATPWR

SATCOM to Serial Port

2RP to 1RP

Figure 1.13 - Plugging in eSolutions

eSolutions
Harness
(22-03130-00)

Power
Harness
Unit Harness (22-03090-00)

Figure 1.14 - Power and Communication for all Supra 5,6,7,8 and 960 Units before S/N TFP91605321

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For 960 Units after Serial Number TFP91605321

For Supra 960 after serial number TFP91605321 only, connect the eSolutions module harness to
the mating unit engine harness connectors and all applicable options (fuel sensor, door switch,
power control switch, etc.)

1. Connect the eSolutions module harness (22-03130-00) to the mating unit engine harness
connectors and all applicable options (fuel sensor, door switch, power control switch, etc.). See
Figure 1.15.

NOTE
Anti-fretting dielectric grease (P/N 02-00311-02) must be applied to each electrical connection.

Supra 960
Unit Harness

Figure 1.15 - Power and Communication for 960 Units after S/N TFP91605321

2. Check all harness securing locations to make sure that harness is neatly secured with no loose
sections or potential chafing points.
3. Reinstall unit doors.

4. Reconnect unit negative battery cable.

5. Commission the eSolutions system and verify proper operation. Refer to Section 2.

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 Main unit harness
from control box

Antenna wire to
module harness
Route antenna
cable inside the
clamp supporting
main engine
harness

Secure antenna cable

connectors SATPWR and
Route antenna 2RP to 1 RP
cable
Make antenna Route main unit
Route main unit connections and harness as shown
harness as shown torque cover screws to
6 in-lbs. max

Figure 1.16 - Harness Routing - 950/960 MT Units only

Antenna Installation

1. Use two self-tapping screws (34-01276-08) to secure the antenna (12-00844-00) to the top of the
Supra frame as shown below.
Ty-Wrap

Align antenna
mounting plate with
the notch in sheet
metal for 90 degree
bend

Install two self-

tapping screws

2”

Figure 1.17 - Installing the Antenna (560, 660, 760 and 860 Units)

NOTE
There are two thicknesses of sheet metal below the Y bracket on top of the unit. Move the antenna
in 2” from the edge to avoid the two thicknesses.

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2. Route the antenna harness as shown in the illustrations below and secure.

Edge Clip
58-01441-00

Push-In
Ty-Wrap
58-05100-00

Figure 1.18 - Routing the Antenna (560 and 660 Units)

3. Secure the remainder of the antenna harness and the eSolutions harness as shown in the series of pictures.

Run the antenna

wire along engine
harness. Secure
as shown.

Continue along
engine harness.
Use existing white
clamps to secure.

Figure 1.19 - Securing the Antenna (560,660,760,860)

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 Figure 1.20 - Ty-Wrap Locations (760 and 860 Units)

Edge clip
(58-01428-00)

Run the antenna wire

along engine harness.
Secure as shown.

Figure 1.21– Edge Clip Placement (760 and 860 Units)

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 34-60324-30 (x2)
Captive Head with
12-00844-00
threadlock
4G Antenna

Figure 1.22 - Antenna Installation (950 and 960 units)

Route antenna harness along existing harness and secure with ty-wraps every 6 to 8”

Antenna
harness
routing

Figure 1.23 - Routing and Securing the Antenna Harness (950 and 960 units)

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Insert screw 34-01336-16
and washer 34-60095-46
thru existing hole into the
harness standoff.

Standoff supplied with

harness 22-03090-00

Figure 1.24 - Fasten the Standoff

4. Plug in the antenna wires to the eSolutions module.

Follow the color code:

• Blue connector to blue receptacle
• Violet connector to violet receptacle

Reinstall the protective cap on the antenna end of the eSolutions module with two T10 screws.

Figure 1.25 - Plug in Antenna Wires and Replace Protective Cap

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1.5 Options
Installation instructions are provided with each option kit. Refer to schematics in Section 3 for additional
information.

1.5.1 Fuel Level Sensor (eSolutions)

Either the Carrier OEM Ultrasonic fuel level sensor 12-00675-00 or the eSolutions fuel level sensor 12-00787-50
can be installed if it is connected to the eSolutions harness. When the FLS is connected this way, the sensor
will provide readings only when the SROS is in the START/RUN position. Follow the instructions provide with
the respective kit to install the sensor.

Figure 1.26 Figure 1.27

Carrier OEM fuel level sensor 12-00675-00 eSolutions fuel level sensor 12-00787-50

1.5.2 Remote Door Switch

The remote door switch kit is the standard CTD kit 76-00578-05. If the door switch is connected to the eSolutions
harness, the system can work with either normally open switch, or normally closed. If the door switch is
connected to the unit, no door activity will be recorded on the eSolutions website.

Figure 1.28 - Remote Door Switch

1.5.3 Remote Temperature Sensors

The remote temperature sensors can be installed if they are connected directly to the eSolutions harness.
Use temperature sensor (Carrier part number 76-00910) and follow instructions in the field install kit.

Figure 1.29 - eSolutions Remote Temperature Sensor

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2. Field Commissioning eSolutions System

The eSolutions Module must have >12.2 VDC for a minimum of 15 minutes before it can be
commissioned. This will ensure that if the unit went into hibernation due to a low battery, the
eSolutions module will be awake and will communicate properly.

NOTE
Before commissioning the eSolutions system, ensure the following:
• Summit software must have DataTrak®.

• The proper Fleet Code must be available before commissioning the system with uCon.
The Fleet Code is email from Carrier Transicold after the customer’s Service Plan is
ordered on TransCentral.

NOTE
Field commissioning should be done outdoors to ensure proper cellular/satellite signal.

2.1 Commissioning Cable

• Commissioning Cable (07-00559-00SV) is required for commissioning.
• The commissioning cable includes the serial (9-Pin) to USB adapter which is required for
Windows 10 operating systems (07-00503-00).

NOTE
In order to download and install the USB adapter proper driver, make sure your
laptop is connected to the Internet when you plug in the USB adapter.

2.2 Configuration Setup on a Laptop

• uCon: Communications program used for laptops running Vista, Windows 7 or later and is a free
down- load.
• HyperTerminal: Communications program included with Microsoft Windows 98, 2000 and XP
which is used to monitor communications between the laptop and the eSolutions module.
Procedures for configuring laptops running Microsoft Vista, Windows 7 or later, and Windows 98, 2000
and XP are detailed below.

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2.2.1 Configuring Vista, Windows 7 or Later
First, download a free copy of uCon from the following website: http://www.umonfw.com/ucon/index.html

1. Click the word <Download Here> and follow the directions to download the uCon program.

2. Save the file to the Desktop. If necessary, add <.exe> file extension.

3. Once you have completed the installation of the uCon program and have a desktop icon on your
computer, double click the icon to open the program.

4. Disconnect the RP plug (or adapter cable) from the engine harness.

5. Reconnect the unit negative battery cable (if still disconnected).

6. Reconnect the RP plug, and look for green and amber LED on the eSolutions module. This LED will
only flash the first time.
7. Remove the Console Cap from the 4-wire console connector on the eSolutions harness.

8. Connect the commissioning cable 4-wire connector to console connector.

9. Connect a Serial to USB adapter to the 9-pin connector on the commissioning cable.
10. Connect the USB adapter to the USB port on laptop.

11. Start uCon. Double click the uCon icon on your desktop to start the program.

12. Configure uCon with the following parameters

(refer to Figure 2.2):
• Serial
• Set Com Port: ANY
• Set Baud Rate: 115.2K
• Data: 8
• Parity: None
• Stop: 1
• Flow: DTRSET

13. Click OK

Figure 2.1 uCon Parameters

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2.2.2 Configuring Windows 98, 2000 and XP

1. Click <Start>, <Programs>, <Accessories>, <Communications>.

2. Click <HyperTerminal> (the program, not the folder).

3. Enter “115200” in the Connection Description window and then click on the icon you wish to
represent this configuration. This icon will now appear under the HyperTerminal folder in the menu
and can be used start the program in the future.
4. Click <OK>.

NOTE
Communications Port 1 is the most common for a laptop. Some laptops may use
Communications Port 2. USB to serial converts require that you check with your

5. In COM1 Properties, use the following Port Settings.

Table 2–1 COM Settings, HyperTerminal
Parameter Settings
Bits Per Second 115200
Data Bits 8
Parity None
Stop Bits 1
Flow Control None

6. Click the <OK> button.

7. Click File>Save As. Enter the name “115200” and save the setup file on your desktop.

8. A HyperTerminal session called “115200” has now been setup and can be used in the future to
communicate with the eSolutions System.

2.3 Commissioning the Unit

NOTE
Periodic software revisions may change some of the screen options that are
displayed during commissioning. The eSolutions software version is displayed on the
eSolutions User Menu. These instructions display modified screens as software
versions starting with software version 5.62.

1. Open the uCon (or HyperTerminal) application and press the space bar. The eSolutions user
menu will open. At this point you are connected to the eSolutions module.

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2. From the User menu, press <C> to commission unit. Enter Installer ID: 0014

3. Enter Fleet Code:

• The fleet code is specific for each company created in eSolutions.
• The fleet code is provided by Carrier Transicold email address: esolutions@carrier.utc.com.

4. Press Enter.

21 62-12110
5. Enter the Asset ID. This is usually the trailer number. Press Enter.

6. Enter the Asset ID (usually the trailer number) again and press Enter.

7. Select Profile Configuration. Select <0> unless special instructions are provided by Carrier Transicold.

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8. Fuel Configuration:
• <0> = No fuel level sensor
• <1> = The fuel level sensor is attached to the unit engine harness
• <2> = The fuel level sensor is attached to the eSolutions harness

NOTE
For Supra products choose either <0> or <2> depending on the application

9. Enter appropriate fuel tank type.

10. Install Socket Type:

• <1> = Bolts on with the standard 5-bolt flange (no adapter) or standard NPT thread into tank
(no adapter).
• Or choose appropriate adapter style.

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11. Enter tank size in gallons and press <Enter>.

• Power Control Type: enter <0> = No Power Control

• Micro Type: enter <0> = Single Temp

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12. Door 1 Configuration:
• <0> = No door switch is attached
• <1> = Door switch is attached to the unit engine harness
• <2> = Door switch is attached to the eSolutions harness

NOTE
For Supra products choose either <0> or <2> depending on the application

13. Configuration Info: Verify eSolutions configuration:

• <Y> = To continue commissioning

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2.3.1 Test 1

a. Verify that the Micro is OFF. The micro needs to be completely OFF with no temperatures displayed.
b. Press <C> to continue.

2.3.2 Test 2

a. Verify the Micro is ON. The Micro needs to be completely ON. Wait until temperatures are displayed.
b. Press <C> to continue.
c. Text will be displayed in uCon program. If communication is established between eS and Summit
micro, then uCon will display:

Micro: Summit Micro Detected

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 2.3.3 Test 3

Door 1 Polarity (1 of 2). Verify the door is open.

a. Press <C> to continue.

b. Door 1 Polarity (2 of 2). Verify the door is closed.
c. Press <C> to continue.

NOTE
The door switch can be either normally open or normally closed. The commissioning
process will configure itself for each sensor.

2.3.4 Test 4

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Fuel Level Test: uCon will read the fuel level sensor and verify the current fuel level in the tank. Enter <Y> or
<N> accordingly.

NOTE
Technician must visually verify fuel level during this test.

NOTE
At this point, the unit should still be running after Test 2.

2.3.5 Commissioning Complete

Press <C> to continue

2.4 Decommissioning a Unit

A unit can be decommissioned from the Fix menu.

a) At the Start menu enter Command “-” and Enter Password “DFIX” to open the Fix menu.
b) Fix Command “I” will initiate decommission
c) Verify decommission by entering Yes / No. Enter Installer ID 0014

28 62-12110
3. Wire Harness Connector Pinout Table 3–2 Console (4-pin)
Table 3–1 DP24 CONSOLE Terminal Component
A DP24-20 (PC TX)
B DP24-21 (PC RX)
C DP24-17 (GND)
12 1
D DP24-4 (OFF Signal)
Unused Terminals: None
Table 3–3 Console Cap (4-pin)
CONSOLE CAP 4-pin Component
A C CAP-C (Jumper)
24 13 C C CAP-A (Jumper)
Unused Terminals: B, D
DP24 Terminal Component Table 3–4
3 SP-2 (GND) Table 3–5 SATPWR (2-pin)
CONSOLE-D SATPWR Terminal Component
4
(OFF signal) A DP24-5 (Switched PWR)
SATPWR-A Unused Terminals: B
5
Switched PWR
TEMP1 Table 3–6 SATCOM (3-pin)
6 SATCOM Terminal Component
(Remote Temp Sensor 1)
8 SATCOM-B (TX) A DP24-9 (eSolutions RX)
9 SATCOM-A (RX) B DP24-8 (eSolutions TX)
10 D3-C Unused Terminals: C
11 DS-A Table 3–7 D3 (3-pin)
TEMP3 D3 Terminal Component
12
(Remote Temp Sensor 3) A SP-2 -> DP24-3 (GND)
TEMP-2 SP-1 -> DP24-24
13 B
(Remote Temp Sensor 2) (Constant Power)
14 FLS-A (+) (12VDC) C DP24-10 (Data signal)
15 THS (Trailer Hook Switch) Unused Terminals: None
16 FLS-C (SIG)
Table 3–8 1RP (2-pin)
17 CONSOLE-C (GND)
1RP Terminal Component
19 FLS-B (-) (GND)
A SP-2 -> DP24-3
20 CONSOLE-A (PC TX)
B SP-1 -> DP24-24
21 CONSOLE-B (PC RX)
Unused Terminals: None
22 GND (Sensor)
24 SP-1 (Constant PWR) Table 3–9 2RP (2-pin)
Unused Terminals: 1, 2, 7, 18, 23 2RP Terminal Component
A SP-2 -> DP24-3
B SP-1 -> DP24-24
Unused Terminals: None

Table 3–10 Splice Points

SP Component
DP24-24, D3-A, 1RP-B,
SP-1 (+12 VDC)
2RP-B (Constant PWR)
DP24-3, D3-B, 1RP-A,
SP-2 (GND)
2RP-A (GND)

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3.1 eSolution Wire Harness

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3.2 eSolution Wire Harness

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32 62-12110
 WARNING: Breathing diesel engine
exhaust exposes you to chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.

 Always start and operate the engine in a

well-ventilated area.
 If in an enclosed area, vent the exhaust to
the outside.
 Do not modify or tamper with the exhaust
system.
 Do not idle the engine except as
necessary.

For more information, go to

www.P65warnings.ca.gov/diesel

Specifications are subject to change without notice.

Consult your Carrier Transicold representative for details on warranty
coverage.

North America Central America and Mexico

Carrier Transicold Carrier Transicold
700 Olympic Drive Ejercito Nacional 253-A Piso 5 www.trucktrailer.carrier.com
Athens, GA 30601 USA Colonia Anahuac
11320 Mexico D.F.

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