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Eelr 739 A

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0% found this document useful (0 votes)
34 views19 pages

Eelr 739 A

Uploaded by

Rizal Mucharom
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Installation, Operation & Maintenance Manual

Two Post Surface Mounted Lift

MODEL EELR739A & EELR740A


15,000 LB CAPACITY - 3750 LB PER ARM

MODEL EELR741A & EELR742A


18,000 LB CAPACITY – 4500 LB PER ARM

Snap-On Equipment
309 Exchange Avenue, Conway, Arkansas, 72032
Tel: 501-450-1500
Fax: 501-450-1585

IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE


INSTALLING or OPERATING LIFT
Rev. 12/03/2019
Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
GENERAL SPECIFICATIONS
See Figure 1 EELR739A EELR740A EELR741A EELR742A
A Column Height 174” [14’-6”] 198” [16’-6”] 174” [14’-6”] 198” [16’-6”]
B Floor to Overhead Switch 167” [13’-11”] 191” [15’-11”] 167” [13’-11”] 191” [15’-11”]
C Max Rise Height w/ Stack Adapters 84 9/16” (76 9/16”)
(Screw Pads Only)
D Screw Pad Height 6 3/16” to 7 9/16"
E Inside of Columns 119 7/8”
F Overall Width 154 3/4"
Stack Adapter Height 4” & 8”
Arm Reach (Min.-Max.) 38 1/2”-62”
Drive Thru Clearance 104 1/4”
Ceiling Height Required 176” 200” 176” 200”
* Lifting Capacity 15,000 lbs (3750 lbs. Per Arm) 18,000 lbs (4500 lbs. Per Arm)
(Hydraulic Pressure at Cap.) (2150 psi) (2575 psi)
** Rise Time 77 Sec. (approximate)
2HP, 1PH, 60Hz, 208/230 VAC 3HP, 1PH, 60Hz, 208/230 VAC
Motor
Optional – 2HP, 3PH, 50/60Hz, Optional – 2HP, 3PH, 50/60Hz,
for 208/230 or 460 VAC for 208/230 or 460 VAC
* Lift capacity ratings are based on loads equally distributed on all four arms.
** Lifting and lowering speeds may vary depending on the weight of the vehicle.

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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
VERTICAL CLEARANCE READ ENTIRE MANUAL BEFORE ASSEMBLING,
INSTALLING, OPERATING, OR SERVICING THIS
Check the height of the area where the lift is to be
EQUIPMENT.
installed. Clearance should be calculated based on
PROPER MAINTENANCE AND INSPECTION IS NECESSARY
the full raised height of the lift.
FOR SAFE OPERATION.
Failure by purchaser to DO NOT OPERATE A DAMAGED LIFT.
WARNING provide adequate clearance Safety decals similar to those shown here are found
could result in unsatisfactory on a properly installed lift. Be sure that all safety
lift performance, property damage, or personal decals have been correctly installed on the Power
injury. Unit reservoir. Verify that all authorized operators
FLOORING know the location of these decals and fully
understand their meaning. Replace worn, faded, or
Be certain you have the proper concrete floor to damaged decals promptly.
properly handle the loaded lift. Floor should be in
generally good condition with no large cracks, Do not attempt to raise a
WARNING vehicle on the lift until the lift
spalling or deterioration.
has been correctly installed
Minimum requirements for concrete are 4 inches and adjusted as described in this manual.
minimum depth, with steel reinforcement, 3500
psi, cured for 28 days per local commercial
practice. Floor should be level within 3/8 inch over
the installation area. No anchors should be installed
within 8 inches of any crack, edge, or expansion
joint. If these conditions cannot be met, a pad may
be poured to accommodate the lift.
Check with local building inspectors and/or permits
office for any special instructions or approvals
required for your installation.
A qualified person should be consulted to address
seismic loads and other local or state requirements.
Failure by purchaser to
WARNING provide the recommended
mounting surface could result
in unsatisfactory lift performance, property
damage, or personal injury.
LOCATION
This lift has been evaluated for indoor use only with
an operating ambient temp. range of 5 – 40°C (41–
104°F)
ELECTRICAL REQUIREMENTS
For lift installation and operation it is necessary to
have a dedicated circuit with circuit breaker or time
delay fuse. Refer to wiring diagram for circuit sizing.
AIR REQUIREMENTS
This lift is equipped with an air operated lock release
system. The air supplied to the lift must be clean,
dry, lubricated, and regulated to 90-120 psi, FRL
(Filter/Regulator/Lubricator). The FRL must be
within 30 feet of lift. Failure to provide clean, dry,
lubricated, and pressure regulated air will void
warranty on pneumatic components.
SAFETY NOTICES AND DECALS
For your safety, and the safety of others, read and
understand all of the safety notices and decals
included here.

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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
RECEIVING INSTALLATION
The shipment should be thoroughly inspected as
SAFETY REQUIREMENTS FOR INSTALLATION AND
soon as it is received. The signed bill of lading is
acknowledgement by the carrier of receipt in good SERVICE
condition of shipment covered by our invoice. Refer to ANSI/ALI ALIS (current edition)
If any of the goods called for on this bill of lading are IMPORTANT: Always wear safety glasses while installing lift.
shorted or damaged, do not accept them until the TOOLS (MINIMUM REQUIRED)
carrier makes a notation on the freight bill of the a. Tape measure, 16ft
shorted or damaged goods. Do this for your own b. Chalk line
protection. c. 4ft level
NOTIFY Challenger Lifts AT ONCE if any hidden d. 10” adjustable wrench
loss or damage is discovered after receipt. e. Standard open end wrenches 7/16”, 1/2",
(2) 9/16”, (2) 11/16”, 3/4"
IT IS DIFFICULT TO COLLECT FOR LOSS OR
DAMAGE AFTER YOU HAVE GIVEN THE f. 5/16” allen wrench
CARRIER A CLEAR RECEIPT. g. Needle nose pliers
h. Hammer drill with 3/4” diameter carbide tipped
File your claim with Challenger Lifts promptly. bits
Support your claim with copies of the bill of lading, i. 2 lb hammer
freight bill, and photographs, if available. j. Torque wrench: 150 foot pounds minimum with 1
1/8” socket
Component Packing List k. 12 ft. Step ladder
l. Anti-Seize lubricant (for arm pins and foot pad
PART # screw threads and stop rings)
QTY/
DESCRIPTION
15000 18000 LIFT LAYOUT
12001 12001-18 1 POWER COLUMN ASS’Y 1) Layout the service bay according to the
architect’s plans or owners instructions (see Fig.
12002 12002-18 1 IDLER COLUMN ASS’Y 1b). Failure to install in this orientation can
result in personal and property damage. Be
12004 1 OVERHEAD PACK
certain that the proper conditions exist, see page
15-18000-HW-X 1 HARDWARE BOX 3.
2) Assemble column extension to column using
B12048S-1 4 ARM ASSEMBLY
3/8”-16 x 3/4" lg Hex flange head bolt. Repeat for
12102 COLUMN EXT. (14’-6” O.A. HT.) opposite column and extension.
2
12022 COLUMN EXT. (16’-6” O.A. HT.)
12074 1 OVERHEAD SHUTOFF BAR ASS’Y 3) Erect and align both column assemblies.
12045 1 OVERHEAD LIMIT SWITCH LOCK RELEASE/PAWL
12100 SYNC. CABLE ASS’Y (14’-6”)
2
12019 SYNC. CABLE ASS’Y (16’-6”)
B12069 4 ADAPTER EXTENSION (4”)
B12068 2 ADAPTER EXTENSION (8”)
12071 2 ADAPTER RACK
12093 4 ARM RESTRAINT ASSEMBLY
12119 12087-19 POWER UNIT – SINGLE PHASE
1
12089 12089-19 POWER UNIT – THREE PHASE
15-18000-LP-X 1 LITERATURE PACK

ACCEPTED OILS – Do not use oils with detergents


Hydraulic fluid is not provided with the lift shipment
-10 wt. anti-foam, anti-rust hydraulic / biodegradable oil
-Dexron III ATF

Fig. 2 – Locking Pawl Assembly

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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
4) Install the locking pawl, actuator, and spring OVERHEAD
(Fig. 2). Adjust air cylinder clevis to retract lock
against inside of back of column when air 12) Before raising overhead into position install 4
cylinder is fully extended. Tighten air cylinder each (2 per column) hex flange bolts and nuts in
clevis jam nut against clevis. bottom hole of column extension (see Fig. 4
Installation Aid) for temporary support of
ANCHORING overhead. Lift overhead assembly up into
5) The anchor bolts must be installed at least 8” position and install with 8 each (4 per column)
from any crack, edge, or expansion joint. 3/8”-16 x 3/4” lg. hex flange bolts and hex flange
nuts per side as shown in Fig. 4.
6) Use a concrete hammer drill with a 3/4 inch
carbide bit. Tip diameter should conform to ANSI
Standard B94.12-1977 (.775 to .787). Do not use
excessively worn bits or bits which have been
incorrectly sharpened. A core bit may be
necessary if an obstruction is encountered.
Never substitute with shorter anchor.
7) Recheck “Inside of Columns” dimension (Fig. 1).
Drill the anchor holes using the base plate as a
template. Drill through the floor if possible or to a
depth of 5 inches minimum.
Complete steps 8 thru 11 for the six (6) exposed
anchors around each column, then raise the
carriages. Repeat steps 8 thru 11 for the two (2)
anchors under each carriage.
8) Vacuum dust from the hole for proper holding
power.
Fig. 4 – Overhead Assembly
9) Shim both columns to plumb using the shims
provided as shown in Fig. 3. DO NOT shim more 13) Check idler column shimming. Use additional
than 1/2" at any given point. Use a level no less shims (see Fig. 3) to remove any gaps that may
than 24” in length to plumb columns. have been created while installing overhead
beam. Tighten anchor bolts and re-check column
10) Assemble washer and nut to anchor with nut just
for plumb. Torque to 150 foot pounds.
below impact section of bolt. Drive anchor into
hole until nut and washer contact base. 14) Install Overhead Limit Switch to the Overhead
Beam using the rear set of holes on the Power
Side of the lift. Fig. 5.

Fig. 3 – Column Shimming


11) Tighten power column anchors and recheck
column for plumb. Re-shim if necessary. Torque
to 150 foot pounds to set anchors.
Fig. 5 – Overhead Limit Switch Power Side

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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
15) Install the Idler Bracket to the Overhead Beam
using the rear set of holes on the Idler Side of
the lift. Fig. 6. Note the orientation of the Idler
Bracket. The narrow slot needs to be facing
towards the Power Column. Slide the Shutoff
Bar over the limit switch on the Power Side. Pin
the Shutoff Bar to the Idler Side Bracket with the
10mm dia. x 55mm Lg. clevis pin & hairpin
cotter.

Fig. 7 – Cable Trapping


SYNCHRONIZER CABLES
17) Manually raise the carriages to a common lock
position, to gain access to the top of the
carriage.
Insure that the top of the hydraulic cylinder is
out of the way but still retained in the
Fig. 6 – Overhead Bracket Idler Side
opening of the top plate of the carriage as
16) Assemble the cable trapping hardware with a
shown in Fig 8.
3/8”-16 x 3” Lg bolt with (2) 3/8”-16 flange nuts at
each upper sheave location. For the lower Failure to follow previous step
sheaves, use a 3/8”-16 x 3/4" Lg. bolt and a 1/4" CAUTI ON could result in personal injury.
dia. x 1 3/4" Lg. clevis pin (Fig. 7). At the upper
and lower sheave connections, disassemble and
reassemble the cable trapping hardware.

Fig. 8 – Cable Assembly

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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
18) Route the synchronizer cables as shown in Fig.
9. Routing the cable from the inner hole location
on the top of the carriage down to the column
pulley and up to the overhead pulley. From the
other hole location rout the cable up to the
overhead pulley.

Fig. 9 – Cable Assembly/Cable Extensions

POWER UNIT & HYDRAULIC LINES


19) Mount Power Unit to power column as shown in
Fig. 10. The mounting hardware, (4) 5/16”-18 Fig. 11– Power Side Column Ext.
hex nuts, are pre-installed on power unit Hyd. Routing
mounting bracket. AULIC LINES
21) Thread 9/16”-18 O-ring elbow (in hardware box) into
power unit. Attach free end of power unit hose
to elbow. See Fig 12. CAUTION do not damage
rubber O-ring.

Fig. 10 – Power Unit Mounting


20) Connect the cylinder line to the overhead line
using a tee. Install the power unit line to the tee
in the Power column and to the power unit outlet
port. Install hose clamps with a 3/8”-16 x 3/4”
hex flange bolt and 3/8”-16 hex flange nut. Install
(2) hose clamps in overhead and (1) hose clamp Fig. 12-Power Unit Connection
in each column extension (Fig. 11).
22) Install (1) hose clamp on the outside of the
power column with a 3/8”-16 x 3/4” hex flange
bolt and 3/8”-16 hex flange nut. Install (1) line
clamp with a 1/4”-20 x 3/4” hex flange bolt and
hex flange nut (Fig. 13).
Page 7 Rev. 12/03/2019
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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance

Fig. 13-Hose and Line Clamps


23) Hoses should connect to cylinders with a 90
degree elbow rotated 25 degrees upward and Fig. 14-Lock Release
be routed thru hose guide (Fig. 13B). 27) After running the 1/8” air line along the hydraulic
line in the overhead and out the other opening in
the Idler Column (Fig. 14), run the air line down
the column using adhesive tab and wire ties.
Attach it to the lock release air cylinder (Fig. 14).
ARM INSTALLATION
28) Lubricate the arm pin or carriage arm pin hole
with “anti-seize” and install the arms. Insure that
the arm restraint gears engage and disengage
properly. Arm restraints should disengage when
lift is fully lowered (Fig. 15).
29) Extend the footpad to both extents and apply
“anti-seize” to the retaining ring.

Fig. 13B-Hose Connection


24) BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE
TIGHT. IT IS THE INSTALLERS RESPONSIBILITY TO
INSURE SYSTEM IS LEAK-FREE. Fill the Power Unit
with three gallons of clean 10wt anti-foam anti-
rust hydraulic oil or Dexron III ATF. DO NOT USE
OILS WITH DETERGENTS.
LOCK RELEASE
25) On the Power Column, attach the 1/8” air line
from the lock release air cylinder to the push-lock
tee fitting. Run another section of 1/8” air line
from the button valve to the tee (Fig. 14).
26) Connect the rest of the 1/8” air line to the top of
the tee and run it up the column attaching it to
the hydraulic line using wire ties (Fig. 14). Fig. 15-Arm Installation
30) Make sure all the arm bolts are tight using a 3/8”
hex key. Slide all the arms out so they are fully
extended making sure that the male is retained
in the female.

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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
ADAPTER RACK INSTALLATION FINAL ADJUSTMENTS HYDRAULICS
31) Locate the two pre-drilled holes on the back of 36) Lower the lift to the floor and raise the lift
each column 19” up from the top of the base approximately one foot.
plate and tap 5/16”-18. Center the adapter rack 37) Start with Idler side first. Slowly and carefully
and attach with 5/16”-18 x 1" Lg hex flange cap loosen the bleed plug on top of the cylinder just
screw and 5/16”-18 hex flange nut (Fig. 16). enough to allow the entrapped air to escape.
Repeat for power side.
38) Raise lift 6 inches. Repeat step 36 until no air
comes out of cylinder.
39) Pressure test hydraulic system. Energize power
unit, raise lift to full rise and continue to run
motor for additional 10 seconds. (NOTE:
pressure relief will make a high pitch squeal
sound for these 10 seconds.) Check hydraulic
system for leaks.
40) Energize power unit again for 10 seconds. With
a clean rag, wipe down both cylinder rods. (The
cylinders are shipped with a small amount of
clear anti-corosive lubricant that will be forced
out through the wiper when the lift reaches full
rise.) If lubricant is not wiped clean from the
cylinder rod, the cylinder will apear to be
Fig. 16-Adapter Rack Installation leaking.
SYNCHRONIZING CABLES
41) Raise lift and insure carriages lower into same
ELECTRICAL
lock position.
See Figure 17 for the following steps.
42) Adjust synchronizing cables so the tension is
32) Wire tie Limit Switch cord to column hydraulic equal in both cables and carriages are firmly
line and power unit line. sitting on locks.
33) Connect the Overhead Limit Switch Cord to 43) Cycle lift to insure that latches operate
Power Unit as shown in Fig. 17. simultaneously. Adjust if necessary.
34) Connect Power Unit to suitable electrical source
OWNER/OPERATOR CHECKLIST
as shown in Fig. 17.
44) Demonstrate the operation of the lift to the
35) IMPORTANT: AFTER WIRING HAS BEEN
owner/operator and review correct and safe
COMPLETED, TEST OPERATION OF POWER UNIT &
lifting procedures using the Lifting It Right
OVERHEAD LIMIT SWITCH. WHILE RAISING LIFT,
booklet as a guide.
OPERATE OVERHEAD SHUTOFF BAR. POWER UNIT
MOTOR SHOULD STOP WHEN SHUTOFF BAR IS 45) Return all provided literature (including this
RAISED. manual) to the literature pack envelope and
deliver the envelope to the
owner/operator/employer.
46) Complete the online warranty registration (refer
to the included warranty statement).

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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance

Wiring Diagram

FOR SINGLE PHASE


FIELD
(Normally Open)
1 4 CONECTIONS

M
6 5
FIELD
CONECTIONS

FOR THREE PHASE

A1 A2 FACTORY WIRED FOR


208−240V

T1
T7
L1 T1 2 1

M
T2 T4
T5
L2 T2 4 3 T8 T6
T3
L3 T3 6 5
T9

RECONNECTIONS FOR
440−480V
T4
T1 T7
2 1

M
T5
T2
4 3 T8
T3 T6
6 5
T9

Fig 17 – Electrical Wiring Diagram

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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
OPERATION PROCEDURE Maintenance; and in the case of frame engaging lift,
ALI/LP-GUIDE, Vehicle Lifting Points/Quick
SAFETY NOTICES AND DECALS Reference Guide for Frame Engaging Lifts; in a
This product is furnished with graphic safety conspicuous location in the lift area convenient to
warning labels, which are reproduced on page 3 the operator.
of these instructions. Do not remove or deface
these warning labels, or allow them to be IMPORTANT SAFETY INSTRUCTIONS
removed or defaced. For your safety, and the When using your garage equipment, basic safety
safety of others, read and understand all of the precautions should always be followed, including the
safety notices and decals included. following:
OWNER/EMPLOYER RESPONSIBILITIES 1. Read all instructions.
This lift has been designed and constructed according to 2. Care must be taken as burns can occur from
ANSI/ALI ALCTV-2017 standard. The standard applies to touching hot parts.
lift manufactures, as well as to owners and employers.
The owner/employer’s responsibilities as prescribed by 3. To reduce the risk of fire, do not operate
ANSI/ALI ALOIM-2008, are summarized below. For exact equipment in the vicinity of open containers of
wording refer to the actual standard provided with this flammable liquids (gasoline).
manual in the literature pack. 4. Keep hair, loose clothing, fingers, and all parts
The Owner/Employer shall insure that lift operators of body away from moving parts.
are qualified and that they are trained in the safe use 5. Use only as described in this manual. Use only
and operation of the lift using the manufacturer’s manufacturer’s recommended attachments.
operating instructions; ALI/SM 93 -1, ALI Lifting it
Right safety manual; ALI/ST-90 ALI Safety Tips 6. ALWAYS WEAR SAFETY GLASSES.
card; ANSI/ALI ALOIM-2008, American National Everyday eyeglasses only have impact
Standard for Automotive Lifts-Safety Requirements resistant lenses, they are not safety glasses.
for Operation, Inspection and Maintenance; ALI/WL SAVE THESE INSTRUCTIONS
Series, ALI Uniform Warning Label Decals/Placards;
and in case of frame engaging lifts, ALI/LP-GUIDE,
Vehicle Lifting Points/Quick Reference Guide for
Frame Engaging Lifts.
The Owner/Employer shall establish procedures to
periodically inspect the lift in accordance with the lift
manufacturer’s instructions or ANSI/ALI ALOIM-
2008, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection
and Maintenance; and the employer shall insure that
the lift inspectors are qualified and that they are
adequately trained in the inspection of the lift.
The Owner/Employer shall establish procedures to
periodically maintain the lift in accordance with the
lift manufacturer’s instructions or ANSI/ALIOIM-
2008, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection
and Maintenance; and the employer shall insure that
the lift maintenance personnel are qualified and that
they are adequately trained in the maintenance of
the lift.
The Owner/Employer shall maintain the periodic
inspection and maintenance records recommended
by the manufacturer or ANSI/ALI ALOIM-2008,
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection and
Maintenance.
The Owner/Employer shall display the lift
manufacturer’s operating instructions; ALI/SM 93 -1,
ALI Lifting it Right safety manual; ALI/ST-90 ALI
Safety Tips card; ANSI/ALI ALOIM-2008, American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Page 11 Rev. 12/03/2019
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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
LIFTING A VEHICLE LOSS OF POWER
1) Insure that the lifting arms are parked, out to full If for any reason the lift will not raise off the locks or
drive thru position. the locks will not retract, consult factory authorized
2) Center the vehicle between the columns in the personnel.
service bay and position the vehicle’s center of DO NOT OVERRIDE ANY SAFETY FEATURE IN AN
gravity midpoint between the columns. NOTE: the ATTEMPT TO LOWER THE LIFT.
center of gravity is based on the weight MAINTENANCE
distribution and is not the same as the center point
To avoid personal injury, permit only qualified
of the vehicle.
personnel to perform maintenance on this equipment.
DO NOT EXCEED 3750 POUNDS PER ARM (15K). Maintenance personnel should follow lockout/tagout
DO NOT EXCEED 4500 POUNDS PER ARM (18K). instructions per ANSI Z244.1.
DO NOT ATTEMPT TO LIFT THE VEHICLE WITH ONLY TWO The following maintenance points are suggested as
ARMS, AS THIS WILL VOID THE WARRANTY the basis of a routine maintenance program. The
INSURE THAT THE HIGHEST POINT ON THE VEHICLE WILL actual maintenance program should be tailored to the
CONTACT THE OVERHEAD LIMIT SWITCH BAR. installation. See ANSI/ALI ALOIM booklet for periodic
inspection checklist and maintenance log sheet.
DO NOT PLACE THE VEHICLE IN THE SERVICE BAY
BACKWARDS.  If lift stops short of full rise or chatters, check fluid
REFER TO THE VEHICLE MANUFACTURERS SERVICE level and bleed both cylinders per Installation
MANUAL, TECHNICAL BULLETINS, “VEHICLE LIFTING Instructions.
POINTS GUIDE” (ALI/LP-GUIDE) OR OTHER  Replace all Safety, Warning or Caution Labels if
PUBLICATIONS TO LOCATE THE RECOMMENDED LIFTING missing or damaged (See Installation
POINTS. instructions page 3.)
3) Position the arms and adapters so all four pads Daily
contact the vehicle simultaneously.  Keep lift components clean.
The vehicle should remain level during lifting.  Check for loose or broken parts.
4) Raise the lift until all four wheels are off the  Check hydraulic system for fluid leaks.
ground. Test the stability of the vehicle by
attempting to rock the vehicle. Check adapters for  Check adapters for damage or excessive wear.
secure contact with vehicle lift points. If the vehicle Replace as required with genuine Challenger Lifts
seems unstable, lower the lift and readjust the parts.
arms. If the vehicle is stable, raise the vehicle to a  Check lock release activation. When properly
height a few inches above the desired working adjusted, the idler column lock should rest firmly
height. against the back of the column when engaged and
5) Lower the vehicle until the safety latches on both against the spring mount tab when disengaged.
columns engage. The vehicle should remain level Weekly
when both latches are engaged. If one side  Check synchronizer cables and sheaves for wear.
engages and the other continues to descend, stop Replace as required with genuine Challenger Lifts
lowering the vehicle, raise it several inches, and parts.
try again to engage both latches.
 Check synchronizer cable tension per Installation
Always lower lift into locks before entering the
Instructions. Adjust if necessary.
area beneath the vehicle.
Always use safety stands when removing or Monthly
installing heavy components.  Torque concrete anchor bolts to 80 ft-lbs.
LOWERING A VEHICLE  Visually inspect concrete floor for cracks and/or
1) Insure that the area under the vehicle is clear of sprawls within 12” of base plate
personnel and tools.  Check overhead shutoff switch. While raising lift,
2) Raise the vehicle until both locks are free. operate overhead shutoff bar. Power Unit motor
should stop when bar is raised.
3) Disengage the locks by pressing and holding the
lock release palm button.  Lubricate carriage slide tracks with heavy viscous
grease. (Grease all (4) corners of both columns.)
4) Lower the vehicle by depressing the lowering
valve handle. If any problems are encountered, contact your
5) Continue to lower the vehicle until the carriages local service representative.
stop against the base plate. Retract the extension
arms, and park them.

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Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance

PARTS BREAKDOWN
Fig A. Column Extension & Overhead

ITEM # PART # QTY/LIFT DESCRIPTION


12025 POWER COLUMN WELD
1 1
12026 IDLER COLUMN WELD
12102 COLUMN EXTENSION (14’-6” O.A. Ht.)
2 2
12022 COLUMN EXTENSION (16’-6” O.A. Ht.)
3 12039 1 OVERHEAD
4 A2067 1 SHUTOFF BAR
5 31129 1 SHUTOFF BAR CUSHION
LIMIT SWITCH PACKAGE
6 B2064-01 1
(INCLUDES SWITCH w/ CORD, BOTH BRACKETS, & ITEMS 7-10)
7 B2065-3 4 M6 x 14mm PHILLIPS PAN HEAD SCREW
8 B2065-4 4 M6 SERRATED FLANGE HEX NUT
9 B2065-5 1 CLEVIS PIN 10mm x 55 Lg.
10 GJY12-3 1 HAIRPIN COTTER
11 A1153 24 3/8”-16NC HEX. FLG. HD. C.S x 3/4” Lg.
12 A1154 32 3/8”-16NC HEX. FLG. NUT
13 A1122-12 4 HOSE CLAMP (.68”) FOR 3/8” HOSE
14 A2159 4 3/8”-16NC x 3” Lg. HEX HEAD CAP SCREW
12116H COLUMN EXTENSION PACK (14’-6” O.A. Ht.) Items (2, 64, 65, 66, 67)
1
12117H COLUMN EXTENSION PACK (16’-6” O.A. Ht.) Items (2, 50, 64, 65, 66, 67)

IMPORTANT
Replace all worn or broken parts with genuine Snap-On Equipment parts. Contact your local
Snap-On Equipment parts distributor for pricing and availability. Call Snap-On Equipment at
(501) 450-1500 for the distributor in your area.
Page 13 Rev. 12/03/2019
15-18000-IOM-X.doc
Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
PARTS BREAKDOWN (continued)
Fig B. Lock-Power/Idler

Page 14 Rev. 12/03/2019


15-18000-IOM-X.doc
Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
ITEM # PART # QTY/LIFT DESCRIPTION
20 37019 1 ELBOW 1/8” NPTM x 1/8” PUSH-LOCK
21 37022 2 #8-32 x 1 1/4” Lg. PAN HEAD SCREW
22 37015 1 BUTTON VALVE BRACKET
23 37016 1 AIR VALVE
24 12105 1 Ø1/8” NYLON AIR LINE x 35’ Lg.
25 37020 1 STREET ELBOW 1/8” NPTM x 1/8” NPTF
26 37021 1 HOSE BARB 1/8” NPTM x 3/8” BARB
27 37024 2 #8-32 HEX NUT
28 37023 2 #8 LOCK WASHER
29 37119 2 CLEVIS PIN KIT
30 37120 2 ROD END
31 37026 2 AIR CYLINDER
32 37041 2 SWIVEL ELBOW, 1/8” PUSH-LOCK
33 12088 2 EXTENSION SPRING
34 37042 2 CYLINDER PIVOT ROD
35 37031 4 5/32” SPEED NUT
36 12073 4 5/16”-18 x 1/2" Lg. BUTTON HEAD CAP SCREW
37 12037 2 LOCK RETAINER
38 12033 2 LOCK WELD
39 12071 2 ADAPTER ORGANIZER RACK
40 A1153 4 3/8”-16NC x 3/4” Lg. HEX. FLG. HD. C.S.
41 A1154 4 3/8”-16NC HEX. FLG. NUT
42 B12069 4 STACK ADAPTER – 4”
43 B12068 2 STACK ADAPTER – 8”
44 37072 2 SNAP ON LOCK COVER
45 37032 1 1/8” UNION TEE PUSH-LOCK
46 31058 18 ANCHOR BOLT, 3/4” x 5 1/2" lg

IMPORTANT
Replace all worn or broken parts with genuine Snap-On Equipment parts. Contact your local
Snap-On Equipment parts distributor for pricing and availability. Call Snap-On Equipment at
(501) 450-1500 for the distributor in your area.

Page 15 Rev. 12/03/2019


15-18000-IOM-X.doc
Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
PARTS BREAKDOWN (continued)
Fig C. Hydraulics

ITEM # PART # QTY/LIFT DESCRIPTION


47 15075 2 HYD. CYLINDER (69” STROKE)
48 12111 2 CYLINDER SPACER
49 12258 1 POWER HOSE ASSEMBLY
50 12539-024 3 EXTENSION HYD. LINE (16’-6” O.A. HT. ONLY)
51 16167 3 O-RING ELBOW
52 12256 1 IDLER HOSE ASSEMBLY
53 39103 1 HYD. TEE
54 12257 1 POWER UNIT HOSE ASSEMBLY
12119 POWER UNIT – SINGLE PHASE
15000
12089 POWER UNIT – THREE PHASE
55 1
12087-19 POWER UNIT – SINGLE PHASE
18000
12089-19 POWER UNIT – THREE PHASE
56 31025 1 LINE CLAMP
57 40085 1 1/4”- 20 HEX FLANGE NUT
58 A2125 1 1/4” -20 x 3/4” LG. HEX FLANGE BOLT
59 A1122-12 1 HOSE CLAMP
60 A1153 1 3/8” -16 x 3/4” LG. HEX FLANGE BOLT
61 A1154 1 3/8” -16 HEX FLANGE NUT
IMPORTANT
Replace all worn or broken parts with genuine Snap-On Equipment parts. Contact your local
Snap-On Equipment parts distributor for pricing and availability. Call Snap-On Equipment at
(501) 450-1500 for the distributor in your area.
Page 16 Rev. 12/03/2019
15-18000-IOM-X.doc
Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
PARTS BREAKDOWN (continued)
Fig D. Synchronizer

ITEM # PART # QTY/LIFT DESCRIPTION


62 A1153 2 3/8-16 x 3/4" Lg. LOCK HEX FLG. HD.CAP SCREW
63 A2158 2 Ø1/4” x 1 3/4” Lg. CLEVIS PIN
64 31019 6 PULLY ASSEMBLY
65 31020 6 WASHER
66 31021 6 1 3/8” RETAINING RING
12100PR 2 SYNC. CABLE ASSEMBLY (14’-6” O.A. Ht.)
67
12019PR 2 SYNC. CABLE ASSEMBLY (16’-6” O.A. Ht.)

IMPORTANT
Replace all worn or broken parts with genuine Snap-On Equipment parts. Contact your local
Snap-On Equipment parts distributor for pricing and availability. Call Snap-On Equipment at
(501) 450-1500 for the distributor in your area.
Page 17 Rev. 12/03/2019
15-18000-IOM-X.doc
Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance
PARTS BREAKDOWN (continued)
Fig E. Carriage & Arms

ITEM # PART # QTY/LIFT DESCRIPTION


75 12021 8 SLIDE BLOCK
76 B12007-18 2 CARRIAGE WELD
77 B12046 4 ARM PIN WELD
78 B12162S 4 FOOT PAD ASSEMBLY – 15/18K Items (78A, 78B, 78C, 78D)
78A A1104-H 4 PAD
78B B12163S 4 FOOT PAD WELD
78C B17257 4 3 x 45mm ROUND WIRE RETAINING RING
78D B12067 4 THREADED INSERT
79 B12049 4 FEMALE ARM WELD
80 B12054 4 MALE ARM WELD
81 12084 4 1/2” INTERNAL TOOTH LOCKWASHER
82 12072 4 1/2"-13 x 5/8” SOCKET HD. C.S.
83 12060 4 LINK WELD
84 31112 8 1/2"-13 x 1 1/2” Lg. SOCKET HEAD CAP SCREW
85 31108 4 INSERT
86 31109 4 COMPRESSION SPRING
87 12096 4 SLEEVE WELD
88 B1084 4 45mm External Retaining Ring
89 B2026-3 2 DOOR GUARD
90 X10-088 4 M8 x 30 SOCKET HEAD CAPSCREW

B12048S-1 4 ARM ASSEMBLY – 15/18K Items (42, 77, 78, 79, 80, 81, 82,88)

IMPORTANT
Replace all worn or broken parts with genuine Snap-On Equipment parts. Contact your local
Snap-On Equipment parts distributor for pricing and availability. Call Snap-On Equipment at
(501) 450-1500 for the distributor in your area.
Page 18 Rev. 12/03/2019
15-18000-IOM-X.doc
Models EELR739A and EELR740A
Models EELR5741A and EELR742A
Installation, Operation and Maintenance

REVISIONS

 11/06/2019- THE ADAPTER RACK INSTALLATION INSTRUCTIONS WERE UPDATED TO CALL OUT
5/16-18 HARDWARE.
 12/03/2019- SPEC PAGE HAS BEEN UPDATED WITH PAD HEIGHTS, MALE ARM HEIGHT, AND ARM
SWING. SYNC CABLE PART NUMBER WERE UPDATED IN PBD. ANCHOR BOLT PART NUMBERS
WERE ADDED TO PBD. ADDED STEP TO CHECK THE ARM STOP BOLTS TO MAKE SURE THEY
ARE TIGHT.

Page 19 Rev. 12/03/2019


15-18000-IOM-X.doc

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