SIMA² Master Station: Assembly & Operation Guide
SIMA² Master Station: Assembly & Operation Guide
                Control
                Profibus DP
                → Modbus RTU
Target group:
This document contains information for assembly, commissioning and maintenance staff.
Reference documents:
Manual (Device integration) SIMA²
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to Addresses).
2
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                                                             Table of contents
8.       Commissioning......................................................................................................................             27
8.1.     User level                                                                                                                                      27
8.2.     Actuator status                                                                                                                                 27
8.3.     Time synchronisation                                                                                                                            28
8.4.     Configuration                                                                                                                                   28
9.       Servicing and maintenance...................................................................................................                    32
9.1.     Lithium battery                                                                                                                                 32
10.      Technical data.........................................................................................................................         34
10.1.                                   ²
         Technical data SIMA Master Station                                                                                                              34
11.      Certificates..............................................................................................................................      39
11.1.    EU Declaration of Conformity                                                                                                                    39
         Index........................................................................................................................................   40
         Addresses...............................................................................................................................        42
                                                                                                                                                          3
                                                                                          SIMA² Master Station
Safety instructions                                                               MODBUS RTU, MODBUS TCP/IP
1.         Safety instructions
1.1.       Basic information on safety
     Standards/directives     Our products are designed and manufactured in compliance with recognised
                              standards and directives. This is certified in a Declaration of Incorporation and an
                              EU Declaration of Conformity.
                              The end user or the contractor must ensure that all legal requirements, directives,
                              guidelines, national regulations and recommendations with respect to assembly,
                              electrical connection, commissioning and operation are met at the place of installation.
                              They include among others applicable configuration guidelines for digital
                              communication interfaces.
Safety instructions/warn-     All personnel working with this device must be familiar with the safety and warning
                     ings     instructions in this manual and observe the instructions given. Safety instructions
                              and warning signs on the device must be observed to avoid personal injury or property
                              damage.
     Qualification of staff   Assembly, electrical connection, commissioning, operation, and maintenance must
                              be carried out by suitably qualified personnel authorised by the end user or contractor
                              of the plant only.
                              Prior to working on this product, the staff must have thoroughly read and understood
                              these instructions and, furthermore, know and observe officially recognised rules
                              regarding occupational health and safety.
         Commissioning        Prior to commissioning, it is important to check that all settings meet the requirements
                              of the application. Incorrect settings might present a danger to the application, e.g.
                              cause damage to the valve or the installation. The manufacturer will not be held
                              liable for any consequential damage. Such risk lies entirely with the user.
     Protective measures      The end user or the contractor are responsible for implementing required protective
                              measures on site, such as enclosures, barriers, or personal protective equipment
                              for the staff.
             Maintenance      To ensure safe device operation, the maintenance instructions included in this manual
                              must be observed.
                              Any device modification requires prior consent of the manufacturer.
1.2.       Range of application
                                        ²
                              The SIMA Master Station is designed for controlling and monitoring AUMA actuators.
                              Availability of fieldbus communication to the actuators can be considerably increased
                              thanks to manifold redundancy options. All these redundancy options are monitored
                                                                   ²
                              during running operation by SIMA thanks to efficient troubleshooting mechanisms
                              allowing to introduce countermeasures if required and to automatically switch without
                              delay to alternative communication channels or communication systems. Operation
                              of other field devices or actuators require projecting and must be agreed with AUMA.
                                                                         ²
                              Other (software) applications using SIMA require explicit (written) confirmation by
                              the manufacturer.
4
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                  Safety instructions
Information The term Information preceding the text indicates important notes and information.
                                                                                                             5
                                                                                         SIMA² Master Station
Identification                                                                   MODBUS RTU, MODBUS TCP/IP
2.         Identification
2.1.       Important terms (terminology)
                               This chapter includes the key designations and the terminology required for the basic
                                                       ²
                               understanding of SIMA installations. All other designations are explained in the
                               respective chapters.
                                                         ²                            ²
                 Information   The simplified term SIMA is used to refer to the SIMA Master Station.
        AUMA redundancy        As an alternative to loop redundancy, the fieldbus connection to the actuators can
                               also be designed as line topology. In this case, two separate fieldbus cables are
                               installed in line topology to each actuator and the actuators are configured for AUMA
                               redundancy I.
        Auto configuration     Automated procedure during commissioning of loop redundancy whereby the fieldbus
                               addresses are automatically assigned on the basis of the actuator sequence within
                               the loop.
                       Host    Superordinate automation system. Also referred to as DCS or SCADA.
                                          ²
              Hot standby      If two SIMA subsystems are jointly operated, this redundant configuration is
                                                                                          ²
       System redundancy       designated as hot standby system redundancy. Both SIMA subsystems can either
                               be located in a joint housing or in two separate housings.
                                                         ²
                               In this version, both SIMA subsystems are identified by SIMA A or SIMA B. Each
                                                   ²
                               of these two SIMA subsystems functions completely independently of the other
                               subsystem, since each system is equipped with an own power supply, an own CPU
                               sub-assembly as well as separate multi-touchscreens.
                               In standard operation, SIMA A always adopts system control while SIMA B is working
                               in standby mode, continuously monitoring the overall system. If SIMA A fails, SIMA
                               B takes over control and thus ensures the complete function including the
                               communication to the actuators and the host.
                               When selecting the configuration with separate housings, up to four loops are
                               supported. In turn, the configuration with one joint housing only supports one loop.
6
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                        Identification
            Live list   The live list contains the slave addresses of all field devices available on the Modbus
                        network.
                                                                                                              7
                                                                                      SIMA² Master Station
Identification                                                                MODBUS RTU, MODBUS TCP/IP
                                                                                 ²
                 Network   Physical arrangement of actuators connected to SIMA (line topology or loop topology).
                                                                                                            ²
                           Combined with Modbus RTU, up to 247 actuators are supported for each SIMA
                           network.
                                                               ²
       Loop redundancy     A fieldbus is routed from the SIMA to the first actuator and then to the next actuator
                                                                              ²
                           until reaching the last actuator and back to SIMA , thus arranged in loop configuration.
                           In case of interruption or short-circuit within the loop system, communication to the
                           actuators is maintained.
         ²                           ²
    SIMA Master Station    The SIMA Master Station communicates to the field actuators using a standardised
                                                                           ²
                           fieldbus protocol. This protocol is used by SIMA to transmit the respective operation
                           commands to the connected actuators. In turn, they send their respective status
                                                ²
                           signals to the SIMA at cyclic intervals. Both actuator signals and diagnostic
                                                ²
                           information of SIMA and the used communication interfaces are visualised by means
                                                                                            ²
                           of an integrated web server and the multi-touchscreen at SIMA .
                                            ²
                           Generally, SIMA via a standardised communication protocol with a host receiving
                                                                                                    ²
                           all essential status signals and issuing the operation commands to SIMA for
                           transmission to the individual actuators. Both, communication to actuators and
                           communication to the host can be arranged in redundant topology. In addition, the
                                 ²
                           SIMA Master Station as such can be arranged in redundant topology.
                                ²
                           SIMA Master Station offers easy, fast and detailed diagnostics of all connected
                           actuators, the interfaces as well as self-diagnostics. SIMA² further allows data
                           concentration of actuator feedback signals to relieve the host, a stand-alone mode
                           as well as protocol conversion and manages all redundancy properties.
                                                                   ²
                           Depending on the configuration, SIMA Master Station is composed of one or two
                               ²                                                        ²
                           SIMA subsystems. Up to 4 networks are possible for each SIMA .
                           Figure 3: Single Master Station
             ²                                  ²
       SIMA subsystem      Typically, a SIMA subsystem consists of a power supply unit, a multi-touchscreen,
                           CPU sub-assembly and the interfaces required for communication to the actuators
                                                                                                 ²
                           and to the host. For hot standby system redundancy, two separate SIMA subsystems
                           are used. The version without hot standby system redundancy only consists of one
                                 ²
                           SIMA subsystem and is also named single master station.
                                                                                             ²
        SIMA A / SIMA B    SIMA A or SIMA B is a clear designation of both physical SIMA subsystems when
                               ²
                           SIMA is arranged in hot standby system redundancy.
8
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                          Identification
                                 ²                                               ²
  Single Master Station     SIMA in non-redundant version with only one SIMA subsystem for fieldbus
                            communication. For a Single Master Station, the multi-touchscreen is always located
                            on the right housing side.
                                                                                           ²
       Stand-alone mode     In sites without superordinate automation system (host), SIMA is deployed in the
                            so-called stand-alone mode. Operation commands for the actuators are specified
                            manually by the user either via the multi-touchscreen or via the integral web server.
                            Status or diagnostic signals of actuators are visually monitored by the user.
                            Figure 4: Stand-alone mode (example)
             Cycle time     Time required for requesting feedback signals from all actuators connected via
                            Modbus RTU.
2.2.      Name plate
                                       ²
  Data for identification   Each SIMA is equipped with a name plate. The name plate is located at different
                                                                                               ²
                            positions: for rack mounting or as bench device on the rear of SIMA , for devices in
                            wall mounting version at the left side of the device.
                                                                   ²
                            For unambiguous assignment of SIMA , the following data is required:
                                                                                                                9
                                                                                                 SIMA² Master Station
Identification                                                                           MODBUS RTU, MODBUS TCP/IP
                                                   ²
                               [1]        SIMA PO number
                               [2]        Order number
                               [3]        Wiring diagram number
                               [4]        Power supply
                               [5]        Equipment of fieldbus interface to the DCS
                               [6]        Equipment of fieldbus interface to the field devices
                               [7]        Redundancy
                               [8]        Serial number of SIMA A
                               [9]        Serial number of SIMA B
                               [10]       Identification number (system name)
                                                                                                         ²
                 Information   The numbers can be directly read on the display via the SIMA menu and sub-menu
                               Info.
             ²                        ²
     [1] SIMA PO number        SIMA PO number encodes the device’s hardware configuration.
        [2] Order number       This number is used to request any order-related information.
                                                        ²
[3] Wiring diagram num-        Assignment of SIMA wiring diagram is specified by the configuration of the fieldbus
                    ber        interfaces and can be identified from the PO number on the name plate.
[5] [6] Equipment ( inter-     Name plate print indicates the equipment (configuration) of the interfaces.
                  faces)                                                                     ²
                               Configuration of interfaces is also encoded by the SIMA PO number [1] on the name
                               plate.
         [7] Redundancy        The redundancy indicates whether the current system is a Single Master Station or
                               a hot standby system redundancy setup and whether the system is arranged in one
                               joint housing or in two separate housings.
                                               ²
     [8] [9] Serial number     Each SIMA can be unambiguously identified by this number.
                               Table 1:
                                Serial number example: 0319WI40040
                               0319WI40040                      Week                             KW 03
                               0319WI40040                      Year of production               2019
                               0319WI40040                      Location of production           Wenden / Germany
                               0319WI40040                      Product series                   SIMA
                               0319WI40040                      Consecutive number               40040
[10] Identification num-       The identification number informs on the production week and comprises information
                     ber       on the version.
10
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                                          Identification
                               Table 2:
                                Identification number example: SIMA0119-01A/B
                               SIMA0119-01A/B       Months of production              January
                               SIMA0119-01A/B       Year of delivery                  2019
                               SIMA0119-01A/B       consecutive number in the current 01
                                                                        ²
                                                    month for each SIMA
                               SIMA0119-01A/B       A                                 Single Master Station or SIMA A for hot
                                                                                      standby system redundancy (in separate
                                                                                      housings)
                                                    B                                 For redundancy only: SIMA B (in separate
                                                                                      housings)
                                                    A/B                               Hot standby system redundancy in a joint
                                                                                      housing
                               Hardware
                                                                                  ²
              Hot standby      Generally, actuators are controlled by SIMA via a redundant fieldbus connection.
       System redundancy       To increase communication availability to the actuators, different redundancy options
                               are available. A special configuration is the hot standby system redundancy. SIMA
                               B operates as backup in hot standby operation to SIMA A. In case of SIMA A failure,
                               SIMA B immediately takes over control of actuators.
       Fieldbus interfaces     Into the field: Modbus RTU (single-channel or redundant), Modbus loop redundancy
                               ●    Supporting up to 247 actuators per network. Up to 4 networks are possible for
                                              ²
                                    each SIMA .
                                                                                                                                 11
                                                                       SIMA² Master Station
Identification                                                 MODBUS RTU, MODBUS TCP/IP
12
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                               Transport, storage and packaging
3.3.   Packaging
                     Our products are protected by special packaging for transport when leaving the
                     factory. The packaging consists of environmentally friendly materials which can easily
                     be separated and recycled. We use the following packaging materials: wood,
                     cardboard, paper, and PE foil. For the disposal of the packaging material, we
                     recommend recycling and collection centres.
                                                                                                         13
                                                                                      SIMA² Master Station
Assembly                                                                      MODBUS RTU, MODBUS TCP/IP
4.         Assembly
4.1.       Notes for installation
                                    ²
                             SIMA is available in the following variants: Standard housing for 19” rack mounting,
                             as bench device, for wall mounting or top-hat rail mounting (on request).
                             When used as bench device, the standard housing can be equipped with stands
                                               ²
                             elevating the SIMA housing.
                             Standard housing
                                              ²
                             Figure 7: SIMA standard housing, top view with open doors
                             Table 3:
                              Legend
                              [1]       444.8 mm
                              [2]       340 mm
                              [3]       19.1 mm
                              [4]       172 mm
                              [5]       35°
                              [6]       205 mm
14
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                     Assembly
                                     ²
                     Figure 8: SIMA standard housing with handles (option)
                     Bench device
                                     ²
                     Figure 9: SIMA bench device (standard housing with stands and handles), front view
                     Table 4:
                      Legend
                     [1]        177 mm
                                         ²
                     Figure 10: SIMA bench device (standard housing with stands), rear view
                                                                                                     15
                                                                            SIMA² Master Station
Assembly                                                            MODBUS RTU, MODBUS TCP/IP
           Table 5:
            Legend
           [1]        165.1 mm
           [2]        76.2 mm
           [3]        465 mm
           [4]        483 mm
           [5]        Connection for 110 – 240 V AC +/–10 %, 50/60 Hz +/–10 %
           [6]        Connection for 24 V DC (option)
                                ²
           Figure 11: SIMA bench device (standard housing with stands and handles), side
           view
           Table 6:
            Legend
           [1]        85 mm
           [2]        7.2 mm
           [3]        40 mm
           Wall mounting
                                ²
           Figure 12: SIMA wall mounting
           Table 7:
            Legend
           [1]        Mounting bores
16
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                            Assembly
                                         ²
                     Figure 13: SIMA wall mounting side view
                     Table 8:
                      Legend
                     [1]        Connection for 110 – 240 V AC +/–10 %, 50/60 Hz +/–10 %
                     [2]        Connection for 24 V DC (option)
           ²
4.3.   SIMA system components
                     Table 9:
                      No.       Description
                     1          CPU
                     2          Additional IEEE 802.3 module (depending on the configuration)
                     3          Power supply
                     4          Further interfaces like communication interfaces or I/O interfaces
                     5          2x IEEE 802.3 ports
                     6          Battery housing
                     7          2 x USB ports (not appropriate for mouse and keyboard)
                                                   ²
                     8          CF card with SIMA software
                     9          2x IEEE 802.3 ports
                     10         Operation mode switch
                                Factory set, must not be modified!
                                                                                                           17
                                                                                           SIMA² Master Station
Electrical connection and fieldbus connection                                      MODBUS RTU, MODBUS TCP/IP
                            The connecting cables must comply with the requirements in terms of electrical
                            connection data and load (mechanical, thermal and chemical). It is recommended
                            to use shields for all connecting cables with the exception of the main power supply
                            and to use the provided terminals for the shield.
                                                                                     ²
Wiring diagram/terminal     The pertaining wiring diagram/terminal plan for SIMA is supplied in a separate cover
                   plan     and may also be requested when indicating the order number (refer to name plate).
                                  ²
           Power supply     SIMA Master Station can be provided for different supply voltages. Prior to
                            connection, check whether the supply voltage matches the specified voltage.
                            For further details, please refer to technical data.
       Mains connection     Ensure that the device’s power switch is set to OFF prior to connecting the power
                            supply.
                            The voltage values for the device supplied are available on the name plate.
                            Depending on the mounting position, lateral mounting of the mains cable is possible.
                            However, this modification may only be performed by the AUMA Service.
5.2.     Earth connection
                                      ²
                            The SIMA housing must be earthed using the earth wire available with the connecting
                            cable or via the earth connection via a separate cable.
                            Figure 15: Earth connection
                            The fieldbus cable shield must be connected at both ends. The shield brackets within
                                  ²
                            SIMA or appropriate EMC cable glands at the control cabinet input can be used for
                            connection.
5.4.     Lightning protection
                            EIA-485 interfaces are galvanically isolated from the remaining electronic components
                                    ²
                            of SIMA . Additional lightning protection measures are not available with the standard
                                  ²
                            SIMA version. If stronger lightning protection is required, further protective measures
18
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                        Electrical connection and fieldbus connection
                                                                                                             ²
                       must be introduced at the cable entry to the control cabinet housing the SIMA .
                       Overvoltage protection modules for fieldbus cables are available on request.
5.5.   Interface and communication to the actuators via Modbus RTU
                                                         ²
                       The interface between SIMA and the actuators of the AUMA Group is the open and
                       internationally standardised Modbus protocol. The physical Modbus RTU connection
                                       ²
                       between SIMA and the actuators complies with the EIA-485 standard.
         Information   Heed the installation instructions for EIA-485 based fieldbus systems and the correct
                       implementation of the communication connections for all fieldbus devices.
                       All connections to the actuators are made via cables without connectors. The EIA-485
                       interface module utilised a proven system of spring clamp terminals. To this end, the
                       stripped cable ends are directly inserted into the corresponding spring clamp terminal.
                       Each interface module corresponds to one Modbus interface.
                       Figure 16: EIA-485 interface module (extract)
                       ●        Refrain from assigning twice the Modbus addresses within one network!
                       ●        Setting of baud rates and parity bits must be identical for all actuators.
                       EIA-485 termination resistor
                       The cycle for reading any required information depends on the baud rate, the data
                       volume to be read and the number of connected actuators.
                       Typical cycle times for searching the actuator position and reading of the most
                       important status information:
                                                                                                                 19
                                                                                                SIMA² Master Station
Electrical connection and fieldbus connection                                           MODBUS RTU, MODBUS TCP/IP
                            The communication parameters to the actuators are set in the factory as follows:
                            Baud rate: 115.2 kbit/s
                            Format: 8 data bits, even parity with 1 stop bit
5.6.     Interface to the distributed control system
                                                                             ²
                            Connection between the DCS and SIMA can be made either via a Modbus RTU
                            line, Modbus TCP/IP or a combination of both protocols. These connections can also
                            be provided in redundant topology. In this case, the host can exchange data
                            independently via both cables (by using channels A or B).
                                                                                  ²
                            For redundant connection to the DCS, SIMA is equipped with respectively two RJ45
                            slots or EIA-485 interface boards.
                                                                ²
                            Figure 17: RJ45 ports of SIMA
             Information    Check configuration! The DCS settings must be performed according to the available
                                ²
                            SIMA configuration.
                            Table 12:
                             Cable recommendation
                             Only cables complying with the recommendations of EIA-485 specifications should be used for Modbus
                             wiring.
                             Impedance                       135 to 165 Ohm, at a measurement frequency between 3 and 20 MHz
                             Cable capacity                  < 30 pF per metre
                             Wire diameter                   > 0.64 mm
                             Cross section                   > 0.34 mm², corresponds to AWG 22
                             Loop resistance                 < 110 Ohm per km
                             Screening                       CU shielding braid or shielding braid and shielding foil
20
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                         System configuration
6.     System configuration
6.1.   Settings
                            ²
                     SIMA can be preconfigured based on the order information. This information must
                     be subject to prior consent with the plant operator as well as the DCS supplier.
                     The information includes:
                     ●    Number and type of actuators (or other field devices)
                                                                             ²
                     ●    Baud rate and IP address/Modbus address of SIMA for communication to host.
                     ●    Baud rate for communication to actuators
                     ●    Highest Station Address (HSA)
                     ●    Timeout values for communication to actuators and host
                     ●    Limits for repeated attempts for establishing communication to the actuators.
                                                                                                     21
                                                                                                    SIMA² Master Station
Indications                                                                                 MODBUS RTU, MODBUS TCP/IP
7.        Indications
7.1.      Indications on the housing
                                  ²                                                                                      ²
                           SIMA housing is equipped with a Power LED and an Info LED for each SIMA
                           subsystem to visually signal different states. These LEDs are located respectively
                                                                        ²
                           in the right and left lower edge of the SIMA face plate.
                                                 ²
                           Figure 18: SIMA LEDs of face plate
22
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                          Indications
Blinking patterns
CPU
                                                                                                               23
                                                                               SIMA² Master Station
Indications                                                            MODBUS RTU, MODBUS TCP/IP
I/O interface
24
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                               Indications
Communication interface
                                                                                                                     25
                                                    SIMA² Master Station
Indications                                 MODBUS RTU, MODBUS TCP/IP
26
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                         Commissioning
8.     Commissioning
                                                ²
          Display text   Software tests of SIMA .
                         The symbol     is used to select a higher level when entering the respective password:
                         Figure 24: Change user level
                                                                   WARNING
                                                                   Actuators indicates a warning.
                                                                   FAULT
                                                                   Actuators indicates a fault.
                                                                                                                 27
                                                                                 SIMA² Master Station
Commissioning                                                            MODBUS RTU, MODBUS TCP/IP
                         Indication                               Status
                                                                  OUT OF SERVICE
                                                                  ESD
                                                                  The actuator is in ESD state.
                                                                  MAINTENANCE REQUIRED
                                                                  Actuator maintenance is required.
                         Time synchronisation can be made manually in System settings or via NTP (Network
                         Time Protocol) function. For this purpose, at least one NTP server is required. Up
                         to 4 NTP servers can be used
                         Figure 25: System settings
8.4.    Configuration
                                                                               ²
                         The following illustrations show how to configure SIMA networks via a browser. For
                         this, user lever 4 (specialist) is at least required.
                                                           ²
           Information   Responsive web design: The SIMA user interface adapts to both the browser and
                         the terminal used and may vary. The best results can be achieved using Google
                                             ²
                         Chrome since SIMA has been optimised for this browser.
                                                                     ²
                         After having established connection to SIMA , the main screen is displayed:
28
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                Commissioning
                                     ²
                     Figure 26: SIMA main screen
                                           ²
                     When clicking a SIMA network, Field system > Overview is opened:
                     Figure 27: Field system overview
                     You may configure the network while navigating through the main menu          or by
                     clicking the three-dot More Options icon in the right upper corner and selecting
                     Settings.
                                                                                                       29
                                                                                    SIMA² Master Station
Commissioning                                                               MODBUS RTU, MODBUS TCP/IP
                                                                                           ²
                         This menu is used to adapt the parameters of the selected SIMA network. It is
                         possible to configure, for example, the network topology, the redundancy settings
                         or the HSA. The Network “number” button in the left top corner is used to switch
                         between networks.
                         After configuration, selection via the three-dot More Options icon in the top right
                         corner and the Commissioning entry or via the main menu is used to navigate to the
                         desired menu item:
                         Figure 29: Field system commissioning
Information For hot standby system redundancy, commissioning must be made via SIMA A.
                         In this menu, there are two buttons for commissioning. In case of a line topology,
                         first use the Update live list button. Once the live list has completely been updated
                         and displays 100 %, the Read loop configuration button must be clicked next. The
                         100 % display indicates that the procedure has been successfully completed. The
                         Network “number” button is used to perform this procedure for all networks. As soon
                         as all networks have been correctly configured and all actuators found, the settings
                         must be saved.
For this, use the disc symbol in the top right corner.
30
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                   Commissioning
                                ²
         Information   For SIMA in hot standby configuration, all settings must then be transferred in a next
                       step to SIMA B. The transfer can only be initiated from SIMA B using the following
                       menu path: Main menu       > SIMA > Services > Copy redundancy configuration
                                                                                                           31
                                                                                       SIMA² Master Station
Servicing and maintenance                                                      MODBUS RTU, MODBUS TCP/IP
                            Table 19:
                             Technical data of battery
                            Short description                          Lithium battery, 3 V / 950 mAh, button cell type
                                                                       CR2477N
                            Storage temperature                        –20 °C to +60 °C
                            Storage interval                           Max. 3 years at +30 °C
                            Humidity                                   0 % to 95 % (non-condensing)
     Battery replacement
                            Risk of damage due to improper handling!
                             → Only use batteries of type CR2477N.
                             → Do not recharge or dismantle battery, do not dispose of in fire.
32
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                 Servicing and maintenance
                                                                                                 33
                                                                                                               SIMA² Master Station
Technical data                                                                                         MODBUS RTU, MODBUS TCP/IP
General information
      ²
SIMA Master Station for controlling and supervising AUMA actuators and for easier integration into host systems.
34
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                                         Technical data
                                                                                                                                   35
                                                                                                           SIMA² Master Station
Technical data                                                                                     MODBUS RTU, MODBUS TCP/IP
                                    Standard:      User interface languages: English and German (can be changed during operation)
                                          ²
                                    SIMA offers various access facilities to the HMI.
                                    Standard:      Operation via the integral 7" multi touchscreen
                                                   Features:
                                                   ●  Resolution: WVGA, 800 x 480 Pixel
                                                   ●  Colours: 16.7 million
                                                   ●  Brightness: usually 500 cd / m²
                                                   ●  Contrast: typically 600:1
                                                   ●  Observation angle: usually 60 – 70°
                                    Option:        Access to the web based HMI user interface using remote stations via Ethernet (network
                                                   connection: RJ45 port), enabling the connection of the following components:
                                                   ●  External work stations, PCs, laptops via LAN connection
                                                   ●  External tablets, smartphones via WLAN connection
                                                   The responsive web design of the HMI user interface is optimised for use in combination
                                                   with Google Chrome and Mozilla Firefox browser.
Cooling                             Passive cooling without fan (maintenance-free)
36
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                                                    Technical data
                         ²
Functions of the SIMA software
                                                                                                           ²
Web based user interface for oper- Automatic display of the most important status information of SIMA , as well as the connected actuators
                          ²
ating and monitoring SIMA          immediately after switching on (once commissioning and definition of the system configuration is com-
                                   plete).
                                       Password-protected access to settings and entry of manual operation commands for the actuators.
                                       Control of connected actuators.
                                       Visualisation of feedback from connected actuators.
Actuator identification via the user   Optional specification of the individual designation for each actuator.
interface
                                                                                  ²
Adapting the communication charac- Setting the communication between SIMA and actuators (e.g. redundancy, baud rate, parity, number
teristics via the HMI user interface of actuators, highest field device address).
                                                                                  ²
                                       Setting the communication between SIMA and DCS (baud rate, parity, number of stop bits, address,
                                       monitoring time, IP address, subnet mask, port, unit ID).
Communication monitoring               Monitoring and visualising the communication status with the host
                                       For redundant communication to the host:
                                       Two communication channels with equal access rights.
Redundancy functions                   Support, monitoring and management of redundant communication to the host (option), the hot standby
                                       system redundancy (option) and the redundant communication to the actuators (option). Upon occurrence
                                       of a fault, the function is immediately adopted by the redundant communication channel or the redundant
                                       system without any interference.
Gateway function                       Administration of different communication protocols of the host and the actuators, e.g.: Modbus TCP/IP
                                       <> Modbus RTU or Modbus TCP/IP or Modbus RTU)
                                       Implementation of various solutions for communication to the host and communication to the actuators
                                       (e.g. single-channel communication for host <> redundant ring topology or redundant line topology to
                                       the actuators)
Service conditions
Enclosure protection according to      IP20 (higher enclosure protection on request)
EN 60529
Ambient temperature                    –20 °C to +50 °C (higher ambient temperatures on request)
Humidity                               5 % to 90 % (non-condensing)
                                                                                                                                             37
                                                                                        SIMA² Master Station
Technical data                                                                  MODBUS RTU, MODBUS TCP/IP
Further information
Weight                Single-channel version: approx. 9 kg
                      Redundant version in one joint housing: approx. 11 kg
                      Redundant version in two housings (weight per housing) approx. 9 kg
                      Dual version in one joint housing: approx. 10.5 kg
EU Directives         Electromagnetic Compatibility (EMC): (2014/30/EU)
                      Low Voltage Directive: (2014/35/EU)
38
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                                                                          Certificates
11.     Certificates
           Information   Certificates are valid as from the indicated date of issue. Subject to changes without
                         notice. The latest versions are attached to the device upon delivery and also available
                         for download at http://www.auma.com.
                                                                                                              39
                                                                        SIMA² Master Station
Index                                                           MODBUS RTU, MODBUS TCP/IP
                                             M
Index                                        Mains connection                              18
                                             Maintenance                            4, 32, 32
A                                            Master Station                                 8
Actuator status                        27    Modbus RTU interface                          19
Assembly                               14
AUMA redundancy                         6    N
Auto configuration                      6    Name plate                                    9
                                             Network                                       8
B
Baud rate                              19    O
                                             Operation                                     4
C                                            Order number                             10, 10
Certificates                            39
Cleaning                                32   P
Commissioning                    4, 27, 28   Packaging                                    13
Communication via Modbus                19   Password                                     27
RTU                                          PLC                                           6
Configuration                      21, 28    Power supply                                 18
Configuration (fieldbus inter-         10    Protective measures                           4
faces)
Corrosion protection                   13    Q
Cross section (fieldbus cable)         20    Qualification of staff                        4
Cycle time                          9, 19
                                             R
D                                            Range of application                          4
Data interface to host                 37    Redundancy                                   10
DCS                                     6    Redundancy change-over                       20
Dimensions                             14    RS-485                                   19, 19
Directives                              4
                                             S
E                                            Safety instructions                           4
Earth connection                       18    Safety instructions/warnings                  4
EIA-485                            19, 19    Serial number                                10
Enclosure protection                   37    Service                                      32
Equipment (fieldbus inter-             10    Shield connection                            18
faces)                                       SIMA A                                        8
EU Declaration of Conformity           39    SIMA A / SIMA B                               8
                                             SIMA B                                        8
F                                            SIMA² Master Station                          8
Features and functions                 36    SIMA² subsystem                               8
Fieldbus cable specifications          20    Single Master Station                         9
Fieldbus interface (equip-             10    Software                                     12
ment)                                        Software functions                           37
                                             Stand-alone mode                              9
H                                            Standards                                     4
Hardware                               11    Storage                                      13
Host                                    6    Subsystem                                     8
Hot standby                             6    Support                                      32
I                                            System components                            17
Identification                          6    System configuration                         21
Identification number                  10    System redundancy                             6
Indications                            22    T
Installation                           14    Technical data                               34
Interface to the distributed           20    Terminal plan                                18
control system                               Termination resistance                       19
L                                            Terminology                                   6
Lightning protection                   18    Terms                                         6
Live list                               7    Time synchronisation                         28
Loop redundancy                         8    Transport                                    13
40
SIMA² Master Station
MODBUS RTU, MODBUS TCP/IP                 Index
U
User level                          27
V
Version                             10
W
Warnings and notes                    5
Wire diameter (fieldbus cable)       20
Wiring diagram                   10, 18
                                             41
                                                                                                 AUMA worldwide
42
                                                                                                     AUMA worldwide
B & C Biosciences Ltda.              ITG - Iranians Torque Generator            AUMA ACTUATORS (Singapore) Pte Ltd.
CO Bogotá D.C.                       IR 13998-34411 Teheran                     SG 569551 Singapore
Tel +57 1 349 0475                   +982144545654                              Tel +65 6 4818750
proyectos@bycenlinea.com             info@itg-co.ir                             sales@auma.com.sg
www.bycenlinea.com                                                              www.auma.com.sg
                                     Trans-Jordan Electro Mechanical Supplies
AUMA Región Andina & Centroamérica   JO 11133 Amman                             NETWORK ENGINEERING
EC Quito                             Tel +962 - 6 - 5332020                     SY Homs
Tel +593 2 245 4614                  Info@transjordan.net                       +963 31 231 571
auma@auma-ac.com                                                                eyad3@scs-net.org
www.auma.com                         AUMA JAPAN Co., Ltd.
                                     JP 211-0016 Kawasaki-shi, Kanagawa         Sunny Valves and Intertrade Corp. Ltd.
Corsusa International S.A.C.         Tel +81-(0)44-863-8371                     TH 10120 Yannawa, Bangkok
PE Miraflores - Lima                 mailbox@auma.co.jp                         Tel +66 2 2400656
Tel +511444-1200 / 0044 / 2321       www.auma.co.jp                             mainbox@sunnyvalves.co.th
corsusa@corsusa.com                                                             www.sunnyvalves.co.th
www.corsusa.com                      DW Controls Co., Ltd.
                                     KR 153-702 Gasan-dong, GeumChun-Gu,,       Top Advance Enterprises Ltd.
Control Technologies Limited         Seoul                                      TW Jhonghe City, Taipei Hsien (235)
TT Marabella, Trinidad, W.I.         Tel +82 2 2624 3400                        Tel +886 2 2225 1718
Tel + 1 868 658 1744/5011            import@actuatorbank.com                    support@auma-taiwan.com.tw
www.ctltech.com                      www.actuatorbank.com                       www.auma-taiwan.com.tw
                                                                                                                         43
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
info@auma.com
www.auma.com
Y008.409/003/en/1.20