JOVY SYSTEMS

RE-7550

User Manual
Rev. 1.00

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 Index
- Introduction ……………………………………………........... 3

- Copyrights and Liability disclaimer…..………….....……... 3

- Specifications………………………….………………….…… 4

- Safety/ Caution instructions...………......………………. 4

- RE-7550 hardware description …….........……….……..…… 6

- PC Suite Version 2.00 installation…………………………….6

- Operation through Machine interface ….………….................7

- Guide to create Process profile ……………………………….13

- Jovy PC Suite Version 2.00 ……………………………………15

- Jovy PC Suite Operating Guide……….………………………18

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 Introduction
The IR Technology used gives the RE-7550 the opportunity to fit in a wide
range and variety of applications fields, for example, GSM, Networking, Medical,
and Military fields as well. This makes RE-7550, the optimum solution to a large
sector of the BGA & SMD reworking communities.

This manual structure enables a technician with no previous knowledge

of the system, to become familiar with the operation and maintenance using RE-
7550 Reworking System.

The safety section of the manual explains the inherent dangers presented
by any type of soldering/de-soldering equipment and warnings to minimize the
risk of injury due to ignorance.

Copyrights and Liability

Disclaimer
The RE-7550 package, including any hard copies and soft copies, are copyright
protected. The purchase of the programs confers the right to make back-up
copies of the software included in the package only.
To the maximum extent permitted by applicable law, in no event shall
manufacturer be liable for any damages whatsoever (including without limitation,
special, incidental, consequential, or indirect damages for personal injury, loss of
business profits, business interruption, loss of business information, or any other
pecuniary loss) arising out of the use of or inability to use this product, even if
manufacturer has been advised of the possibility of such damages. In any case,
manufacturer’s entire liability under any provision of this agreement shall be
limited to the amount actually paid by you for the SOFTWARE and/or
HARDWARE.

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 Specifications

Top heater Power Max. 300W

Pre heater Power Max. 800W
Voltage frequency 220 Volts 50/60Hz
Max board Size 200 mm x 200 mm
Gross weight 14 KG
Operation Temperature +5~+45 C / +41~+113 F
Operation Humidity 20~95%

Safety/Caution instructions

For Safety reasons, please note the following carefully

 This unit operates by electricity, and some components within the device
have high dangerous voltages applied to them.

 Failing to follow the operating instructions could result in death, serious

injuries, and/or extensive damage to property!

 Never open the housing or one of the Infrared heaters while main plug is
connected.

 Do not use the units for any purpose other than which they are intended to
use it according to the operating instructions.

 This equipment must not be switched on or used without supervision.

 The unit should switched-off or in idle state while not in use, leaving it ON
may cause overheating.

 Do not place any flammable material on the vicinity of the Infrared heater.

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  Do not allow the spillage of any liquid to on the ceramic emitter as damage
may occur.

 Please use the Infrared heater only on a level and non-flammable surface.

 When the Infrared heater is in use, its housing and the areas exposed to the
infrared rays can reach high level of temperature. Please do not touch the
housing until it cooled down.

 Any maintenance of the units is only permitted by a JOVY SYSTEMS certified

service technician.

 Please also pay attention to the safety regulations applied in your area.

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 RE-7550 Hardware Description

1- Upper Heater
2- Down Heater (Pre-Heater)
3- Thermocouple
4- LCD
5- X-Y Table
6- Cooling Fan
7- Laser Pointer
8- Guard Glass
9- Control Switches
10- Power Plug
11- Power Switch
12- Fuses
13- Thermocouple Plug
14- USB Port
15- Picking-Up Tube

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 Operation
A) Keys Functions of RE-7550

- Upper Heater (UP-Down keys): Used to scroll up/down through menu items
and to set the Upper Heater operating power level (percentage from 0% to
100%).

- Lower Heater (UP-Down keys): Used to change the value (Up) to increase and
(Down) to decrease, as well to set the Lower Heater operating power level
(percentage from 0% to 100%).

- OK/Menu: used to open menu and also to select any item inside the Menu .

- Fan/Cancel: it has two statuses, 1st when you are viewing a menu it will act to
cancel and 2nd when you are outside any menu it will power ON/Off the
cooling Fan.

- Pump: used to Power Pump ON/OFF only.

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 B) RE-7550-E01 Operating Modes:

1 - RE-7550 in Park Mode:

- Cooling fan directed toward the

application.
- Laser pointer points the target
inside the Heating area.
- Target located in the middle of
lower heater heating range

2– RE-7550 in Normal Mode:

- Upper heater directed toward the

application.
- Target located in the middle of
both the upper and lower heaters
heating range.

3- RE-7550 in USB Mode :

- Connect the USB cable between

the machine and the computer.
- Run Jovy PC Suite, the machine
automatically run on USB mode.

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 C) Machine Settings

From the main Menu Safety set point, at this Temperature

scroll down to Settings. temperature value all measurement
heaters switch off and unit, °Celsius
external fan switch on. or °Fahrenheit.

Activate or de-activate the Change the default Adjust the manual

security password to lock password (9999). process alarm set point.
the machine access.

Set Keypad tone to Set LCD backlight Timer

ON/Off from 1 to 10 minutes.

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 D) Manual Process (User define heaters power level)

- Adjust the PCB to the XY table out of operation area.

- Every time you power ON the machine you should leave the Lower Heater at
100% 2 min until the Guard Glass become saturated with heat.
- You should align the PCB using the Laser pointer so that the pointer will be in
the center of the desired component.
- Make sure that the machine is situated in Park Mode.
- Put the Thermocouple (TC) in any place near to the desired component.
- Adjust the lower Heater to the desired power level.
- If you have any component which can be affected or damaged by excess heat,
you should cover it with reflective tape to prevent Infrared rays to reach it.
- Pre heat until the PCB reaches a temperature from 80°C to 120°C.
- Adjust the upper heater to the desired power level then rotate the upper heater
so the machine enters the Normal Mode.
- Monitor the screen until the PCB reaches a temperature between 180°C and
230°C.
- Switch the Pump On to pick up the component (BGA, CSP, etc…) by the
suction pen or use any other removal tool like tweezers to remove other type of
components (plastic parts, connectors, etc…).
- Turn the machine to Park Mode and switch the Fan On (Fan Button) to start
the cooling stage.

From Main menu select Adjust the U.H (upper Press Ok to start the
Manual Control heater) and L.H (lower process and cancel to
heater) power levels stop the process any
time.

Heaters power level could be changed during the running process.

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 F) Profile Manager Menu

Main Menu

Select Profile Manager Option One: create a Option Two: Choose a

and press OK. new profile saved profile (it is
available to save up to
50 profiles into Machine
memory

Option Three: Delete a Option Four: Delete all

saved profile from saved profiles from
machine memory machine memory

Create a Process Profile

From Profiles Menu Step 1: Set time for Step 2: define end
Select Create profile dwell on peak temperature value for
temperature each profile stage

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 Step 3: Set the Step 4: Define the UH Soaking Stage Heaters
temperature value to power level and LH Power level
activate the warning power level for each
alarm Profile stage - Preheat

Reflow Stage Heaters Step 5: Yes to save the Step 6: save the profile
Power level profile into Machine to its location according
memory, No to Run the to the machine profiles
profile process counter

Step 7: Name the profile Step 8: Create a Message Soaking Stage Message.
choose from A to Z to be displayed during
letters , or 1 to 9 the stage – Preheat
Message.

Reflow Stage Message. Then Saving to machine

memory.

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 Guide to Create a Process Profile:

1- Introduction:

- There are three phases included in the profile system provided by RE-7550
Profile Manager. This is to comply with all composition of soldering
material’s thermal profile requirements to achieve the best results in any
process. User defines the heaters power level in each profile stage, machine
controls (via PID sophisticated algorithm) to end each phase successfully, this
is implemented in the three phases (preheat, soak and re-flow).

 Use the Thermo couple in bended end method as shown below

- The success time for a profile varies according to room temperature and the
upper heater level (height) so we recommend that you use your own profile,
and after spend a few trails for each application.
- Time on peak is to Achieve the TAL recommended in Soldering Lead –Free
profiles. The common TAL value between 20 to 60 seconds.

Before start profile, define alarm set point to be used as warning

indicator.

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 2- Recommended profile parameters :

“Soldering a Lead – Free application”

Time on Peak: 30 seconds

Preheat: UH level set to 3, UH power value is 80%, LH power value is 100%

and preheats end temperature value is 120°C

Soaking: UH level set to 3, UH power value is 90%, LH power value is 75%

and preheats end temperature value is 200°C

Reflow: UH level set to 3, UH power value is 70%, LH power value is 50%

and preheats end temperature value is 217°C

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 Jovy® PC Suite version 2.00

1- Installation

Systems Minimum Requirements:

Platforms: Windows Server 2003, Windows Server 2008, Windows Vista,

Windows XP, Windows 7.
Processor: 400 MHz Pentium processor or equivalent (Minimum); 1GHz
Pentium processor or equivalent (Recommended).
RAM: 128MB RAM (Recommended 256).
Display: 800 x 600, 256 colors.

Install from software CD

 Insert Jovy® software CD to CD/DVD reader.

 Install Microsoft .NET Framework 3.5 Redistributable Package.
o Run CD drive then windows OS folder.
o Run dotnetfx.exe file then follow the install instructions appeared
on your screen.
 Install Microsoft Visual C++ Runtime Redistributable.
o Run CD drive then windows OS folder.
o Run runtimec.exe file and follow the install instructions appeared
on your screen.
 Install Jovy® PC Suite.
o Run CD drive.
o Run Jovy®_PC Suite_v2.00_Installer.exe file and follow the install
instructions appeared on your screen.
 Install Jovy USB Driver.
o Run Jovy® PC Suite installation Directory.
Default directory (C:\Program Files\Jovy PC Suite)
o Open Drivers folder.
o Run JovyUSBInstaller.exe and follow the install instructions
appeared on your screen.

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  Save the license file in (C:\Program Files\Jovy PC Suite) folder.
 Run Jovy® PC Suite if machine connected Suite will Run on online mode
if not connected will run on offline mode as Shown in Figures below

Jovy® PC Suite on Offline mode, no Jovy® PC Suite detected RE-7550 and

any connection Detected. displays the machine serial number.

NOTE: Jovy® PC Suite software should be run as an administrator in windows 7 and

vista platforms.
NOTE: for license activation please send an email with the machine serial number, Date
of Purchase and Seller information to support@jovy-sys.com.

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 2- Jovy® PC Suite Main Interface

Machine mode
Time scale on
Thermocouple status Park /Normal
Minutes/Seconds
Connected/Dis-connected mode

Temperature
value as
measured from
Thermocouple

Machine status
connected/Online,
Dis-connected/Offline

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 3- Jovy® PC Suite Operating Guide lines

 Tools -> Machine settings

Temperature
measurement
Unit °C/°F Interface
Language
English/
Chinese

Product ID
(RE-8500 or
others) Safety Set
Machine point,
firmware immediate
version Switch off of
heaters and
operates the
cooling Fan

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  Jovy profiles ->Jovy Profile Editor -> Create
profile

1 Name the profile

2 Set the temperature for each Profile stages
3 Set the dwell time on Peak temperature TAL
4 Set the warning alarm temperature
5 Write a message to be displayed while the stage is running
6 Set the Heaters power levels for each profile stage
7 Save the created profile to the PC
8 Export the created profile to machine memory (Memory can save up to 50 profile)
9 Run the profile directly

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  Jovy profiles ->Jovy Profile Editor -> Edit
Profile

1 Import any profile saved on PC to Edit one or more parameter

2 Import any profile saved on Machine memory (up to 50 profiles)

After editing, Three options are available same as 7, 8 and 9 for create profile.

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  Jovy profiles ->Jovy Profile Editor -> Delete

Delete a profile
saved to machine
memory by its
number

Format and delete all

profiles saved to machine
memory

 Jovy profiles -> Jovy Profile Manager

Jovy Profile Manager is a tool to Edit, re-arrange or delete one or more

profiles then save again the changes to the machine.

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  Jovy profiles -> Export profile to RE-7550

Export a saved profile in PC to be exported to machine memory

and Run the profile without using PC from the machine
interface direct.

 Jovy profiles -> Import profile From RE-7550

Import a profile saved in Machine memory to be saved on PC

to be run from PC Suite.

Note: PC Suite Run only profiles saved to PC

 Run Manual control Process

 Select Run Manual Control process from main Interface

window

 Adjust the Heaters power level to start the process

 Set the Alarm warning temperature value (when the TC read
that value a beep will start to work) if no need for this option
ignore click the box.

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  Define the graph scale, Maximum Temperature and process
time unit, and then process will start once Ok pressed.

 While Manual control process is running heaters can be

stopped or heaters power level can be changed then apply
changes for the next modification or process complete.

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  Run a Profile Process

 Run Profile only from saved profile to PC, Choose the

selected profile then Run it. Import a profile saved to
machine memory and Run it with Run Profile Process.

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 Warranty policy
The complete machine has a warranty period of 1 year from the time of
purchase.

We provide online troubleshooting support and technical advice service

through the web site www.jovy-sys.com.

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