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MB6002C English

The document provides instructions for operating an MB6002C button feeder, including safety precautions when using the device, technical specifications, key functions, operating instructions, debugging methods, and maintenance requirements.

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0% found this document useful (0 votes)
148 views20 pages

MB6002C English

The document provides instructions for operating an MB6002C button feeder, including safety precautions when using the device, technical specifications, key functions, operating instructions, debugging methods, and maintenance requirements.

Uploaded by

Fausto Mateucci
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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送扣装置

Button feeder

(MB6002C)

使用说明书
Instruction Manual

常州智谷机电科技有限公司
CHANGZHOU WISDOM & VALLEY ELECTRICAL TECHNOLOGY CO.,LTD

在使用本设备之前请先阅读本使用说明书.
Please read the operation manual of the touch
screen interface before using the device
请将本使用说明书放在便于查阅的地方保管
版本信息/ Version
Please keep this operation manual of touch screen
2020.01
interface in convenient place for reference
感谢购买 IMB 工业用缝纫机。
在使用此机器之前,请仔细阅读以下的说明,这样可以更好地帮到您了解此机器的相关
操作。
这些说明是根据现行的条例明确阐述了正确的工作方法。
Thank you for purchasing this industrial sewing machine from IMB
Before using this automatic unit, please read the following instructions, which will help
you to
understand how the machine operates.
These instructions illustrate the correct working methods to comply with current
regulations.

在没有得到IMB授权许可的前提下,此说明书的任何部分是不可以被复制或者转录的。
说明书的内容可能被修改,而不需预先通知。
No part of this manual may be copied or transcribed without requesting prior authorization
from IMB
The contents of this manual may be subject to change without advance notification.

我们将欣然接受各位提出的改进此说明书的任何建议和指示
We are happy to receive suggestions and/or indications on ways we could improve this manual.

本机介绍说明分为三部分,具体请参照《MB6002C-使用说明书》、
《MB6002C-零件手册》、
《MB6002C-触摸屏界面操作说明》。
The introduction of this machine is divided into three parts. For details, please refer
to 《MB6002COperation manual》 and 《MB6002CParts Manual》《MB6002C Touch screen interface
operation instructions》
ENGLISH
Catalog
1、Basic information......................................................................................................................................... 1
2、Technical parameter.....................................................................................................................................2
3、Safety precautions........................................................................................................................................3
4、Key function................................................................................................................................................. 5
4.1 .Key function description..................................................................................................................... 5
4.2 .Description of shaking table switch....................................................................................................5
5、Operating instructions................................................................................................................................. 6
5.1. Preparation before operation............................................................................................................. 6
5.2. Description of operation process....................................................................................................... 6
6、Debugging method...................................................................................................................................... 8
6.1. Change button operation....................................................................................................................8
7、Electrical wiring..........................................................................................................................................13
8、Optional devices.........................................................................................................................................14
9、Accessory box details................................................................................................................................. 14
10、Common problems and Solutions........................................................................................................... 15
11、Daily maintenance requirements............................................................................................................ 16
12、Knowledge product protection statement.............................................................................................. 16
1、Basic information

6 5 3 4

1:Vibrating disc; 2:Control box; 3:Touch screen;


4:power switch; 5:Button feeding device; 6:Clip;

1
2、Technical parameter

MB6002C Button feeder

1 Machine head brother/juki/Jack/Zoje etc.

2 Voltage /V 220

3 Pressure /Mpa 0.5

4 Rated power 65W

5 Efficiency 13000-15000pcs/8h

6 Size/mm 460L×420W×375H

7 Weight/kg 35
2 Holes、4 Holes(3 Holes、5 Holes
8 Button selection
optional )
9 Button diameter /mm 9-20

10 Button thickness /mm 1.8-4

Claw style A B C

2.2±0.01 φ6 φ1 1

2.4±0.01 φ6 φ1 1

2.6±0.01 φ6 φ1 1

2.8±0.01 φ6 φ1 1
11
3.0±0.01 φ6 φ1 1

3.6±0.01 φ8 φ1 1

3.2±0.01 φ6 φ1 1

4.0±0.01 φ8 φ1 1

2.0±0.01 φ6 φ1 1

2.2±0.01 φ6 φ1 1

2.4±0.01 φ6 φ1 1

2.6±0.01 φ6 φ1 1

12 2.8±0.01 φ6 φ1 1

3.0±0.01 φ6 φ1 1

3.2±0.01 φ6 φ1 1

3.6±0.01 φ8 φ1 1

4.0±0.01 φ8 φ1 1

2
3、Safety precautions
Considerations for safe use of automata
1. In order to prevent accidents caused by electric shock, please do not open
the cover of the electrical box of the motor or touch the parts in the electrical
box when the power is connected.

1. In order to prevent personal injury, please do not operate the machine in


the state of removing the belt guard, finger protector and other safety devices.
2. In order to avoid being involved in the machine's personal accident, please
do not let your fingers, hair, clothes near the pulley, v-belt, motor, and do
not put items on it during the operation of the sewing machine.
3. To prevent personal injury, please do not put your finger near the needle
when turning on the power or running the machine.
4. In order to prevent personal injury, please do not put your fingers in the
wire pole guard during the operation of the sewing machine.
5. When the machine is running, it turns at a high speed. To prevent damage
to the hand, never let the hand near the cutter during operation. In addition,
when changing the cable, please be sure to turn off the power.
6. In order to prevent personal injury, please be careful not to pinch your
fingers when the machine moves up and down or when you return to the original
position.
7. Please do not cut off the power or air supply while the machine is running.
8. In order to prevent accidents caused by sudden starting, please remove the
cloth guide when the preparation work is finished and the sewing state is
reached.
9. In order to prevent accidents caused by electric shock, please do not operate
the sewing machine when the ground wire of the power supply is removed.
10. In order to prevent accidents caused by electric shock and damage to
electrical parts, be sure to turn off the power switch before inserting or
unplugging the power plug.
11. In order to prevent accidents caused by damage of electrical parts, please
stop the operation for safety when it thunders and pull the power plug.
12. In order to prevent accidents caused by damage to electrical parts,
condensation will occur when moving from a cold place to a warm place
immediately, so please wait until the water drops dry before switching on the
power.
13. As this product is a precision machine, please pay full attention to it
during operation, do not splash water or oil on the machine, and do not let
the machine fall and give the machine impact.
This machine is A class A industrial machine. The use of this machine in the
home environment may cause the phenomenon of radio interference. At this point,
please take appropriate measures to solve the problem of radio interference.
15. After the power switch is turned off when the accumulator moves, the
accumulator lever moves, so please be careful not to clip your finger, etc.
16. When the power switch is turned off during the foot press action, please

3
be careful not to pinch your fingers.
17. During folding operation, please be careful not to clip the cylinder to
your finger when putting your finger into the folding machine.

* important safety information:


√ improper operation of the machine may cause personal injury. Please read this
instruction carefully and operate correctly before operation.
√Please ventilate the machine before it is officially powered on.
√ do not turn on the internal parts of the electric cabinet or touch screen while the power
is on.
√ this machine should be used after receiving training or under special instruction to
ensure the safety of the user.

4
4、Key function
4.1 .Key function description
4
1

3 2

(1):Power switch-after pressing the device is energized, the vibrating disk starts to
work。
(2):Reset switch---The device is reset after pressing the switch。
(3):Manual button --- press to feed the button。
(4):Device touch screen-display setting parameters。
a Boot screen: b Menu

4.2 .Description of shaking table switch

Press "vibration setting" in 4.1 (4) - B menu interface Enter the following interface。

Adjust the frequency and amplitude of the vibration table through the up and down arrows, and adjust it
to the continuous feeding of the vibrating plate。

5
5、Operating instructions
5.1. Preparation before operation
√ When the operator checks, the machine head should be in the stop state
√ Check whether the feeding claw is intact
√ Check that the stitches have been correctly fitted
√ Check whether the needle has been installed
√ Clean up the sundries on the machine table to ensure that there are no sundries
hindering the operation of the machine
√ Check the pressure of the barometer to make it meet the requirements of the machine

5.2. Description of operation process


5.2.1 Start the device
Step 1: power on and ventilate the corresponding adapter head;

Step 2:Press then power on the device.The button indicator turns green, and the
4.1 (5) a welcome interface is displayed on the touch screen. Select the language to
enter the 4.1 (5) B menu interface.

5.2.2 Reset operation


The device will reset automatically when the sewing machine is reset

5.2.3 Cloth placement


Place the piece to be buttoned under the needle and tighten。

6
5.2.4 Automatic sewing
①Continuous feeding of the same button: press the foot switch, and the machine will
sew the button automatically。
3 Intermittent button feeding of different buttons: click "function selection" in 4.1 (4) B menu

interface The following interface will pop up. Click "intermittent button feeding" to set the
parameters of intermittent buckle feeding. In the continuous thread feeding, the number of
feeding by the vibrating plate is input, and the number of manual mending is input in the
intermittent feeding。

For example: the continuous button feeding setting is 3, and the intermittent button feeding setting is
1. The manipulator will swing out after taking the button in the vibration disk for three times, and then
manually put in different buttons and send them into the button clamp, which will be repeated in turn。

5.2.5 Shutdown
After operation, press the shutdown button in 4.1 (1) to shut down the button feeding
device

7
6、Debugging method
6.1. Change button operation
6.1.1、button exchange
Empty all buttons on the vibration plate and track and replace with the required buttons。

6.1.2 Claw exchange


Select the appropriate button feeding claw according to the button size (see Figure C below), and replace
the button feeding claw by removing the screw in the drawing (see Figure D below)。

d e
6.1.3 Thickness measurement adjustment
Pull up the handle, take a button to be used and place it under the thickness measuring plate, and
then release the handle (see Figure e below)。
Note: please do not place the buttons in the opposite direction, as this may cause the measured thickness
to be too small (see Figure F below)。

handle

f g
6.1.4 Feed track adjustment
Put the button flat on the transmission track, and adjust its width by hand wheel, which
is about 1-2mm larger than the diameter of the button (see Figure g below)。
Adjust the angle of the blowing pressure plate by tightening the two screws in the figure,
so that the button can pass through the channel smoothly (see Figure h below)。

wheel

h i

8
6.1.5 Claw adjustment
1)、Open system test:

4.1(5)b In the menu interface, press "system test" :

j
2)、Adjusting the claw:
①In the system test interface, press the mechanical arm to send the buckle and adjust
it to the button taking position. Press the mechanical arm up and down to the highest
position。
②Through the screw in the figure J below, use the button feeding claw to install the
waist hole for left and right adjustment, so that the button feeding claw boss is relative
to the left and right joints of the card slot。
③Adjust the front and rear of the feed claw through the screw in Figure K below to
make it face the upper cylinder rod。

Rod

k l

6.1.6Baffle adjustment
①In the "system test" interface, press the baffle to expand and extend。
②After loosening the two supporting screws as shown in Figure L, adjust the screw in
Figure m to make the gap between the protruding baffle plate and the button about 0.5mm。

9
m n
6.1.7 Vibration disc adjustment
1)、Adjustment of button feeding frequency:
4 Turn on the power button and the power indicator will be on;
5 4.1 (2) "adjusting knob" is used to adjust the vibration frequency of feeding plate,
and the vibration disc can supply buttons continuously, so that the track is full
of buttons;
③ The reliability of button conveying is adjusted by several screen pieces on the
vibrating plate.

2)、Positive and negative button adjustment: through the left and right of the serrated screen piece,
the positive and negative screening effect through the button can be adjusted。

3)、Adjustment of positive and negative buttons of special buttons: through the height adjustment of
screen piece, the screening effect of positive and negative buttons on large arc bottom can be adjusted。

4)、、Button feeding adjustment: adjust the thickness of the button through two screen piece
adjustment, and exclude the button stack。

6.1.8Head clip replacement


1)、Clip installation:
Remove the original clip part and replace it with mb6002b device (see Figure o below)。
Fix the mounting screw tightly to ensure that it is movable up and down without clamping.

10
After installation, adjust the position of the button。

o p
2)、Clip adjustment:
If the needle and clip are not in the right position, adjust the front, rear, left and
right positions of the clip through the M5 screw above, and each must be tied in the center
of the button hole (see Figure Q below)

q r
6.1.9 Alignment adjustment of feeding claw and button clamp
Install the button feeder according to the picture sequence and adjust the position
so that the feeding position of the feeding claw coincides with that of the button clamp。
* Pay attention to the position of table top drilling: the position should not be too much,
and the error range is (- 8mm ~ 8mm)。

6.1.10 Adjustment of limit


1)、Function of x2 sensor:The function of x2 sensor is that it can't run the next
step without buckle. If there is no buckle in the button feeding slot, X2 sensor will be
on and alarm E01 will be displayed. If there is button in the button feeding slot, the machine
will run normally。
2)、X2 sensor adjustment:When the column is rotated and pressed down, the X2 sensor

11
without buckle in the buckle groove is on, and the sensor x2 with buckle in the button feeding
groove is not on。

X2
3)、Function of x3 sensor:The function of X3 sensor is that if the manipulator does
not catch the buckle, the inductor is not on and can not run in the next step. If the
manipulator does not catch the buckle, the X3 sensor will not light up and alarm E02.
4)、X3 sensor adjustment:When the column rotates and presses the manipulator up to
the highest point, X3 sensor is on, sensor is on early fly button, and it shows no buckle
too late。

X3
5)、Proximity switch action:The function of the proximity switch is to fix the starting
point of the claw and ensure that the claw is sent to the button clip。
6)、Proximity switch adjustment:Adjust the front and rear position by proximity switch
thread。
Motor type feeding claw in the process of rotating feeding, touching objects will
trigger action stop, which can effectively protect the device and personal safety。

12
7、Electrical wiring
7.1. Motor board control:

7.2. Motor board pneumatic control:

13
8、Optional devices
8.1. Thread loosening mechanism: if the manufacturer with winding requirements often needs a longer
button handle, the thread loosening function can be turned on (see the thread loosening function switch
on the touch screen) and the thread loosening starts to work。

9、Accessory box details

NO ITEM SIZE QTY

1 《instruction manual》 1

2 《Parts manual》 1
《Operation
3 instructions of touch 1
screen interface》
4 screwdriver 5*300mm 1

5 spanner 1.5--6mm 1

6 Claw 11

14
10、Common problems and Solutions
10.1. Common problems and solutions are shown in the table below
10.2. For other page problems, please refer to mb6002b - touch screen interface operation
instructions》
phenomenon picture Cause analysis Solutions
1 、 The thickness 1、Adjust the height
measuring plate is too of thickness
high or too low measuring plate
Blocking of 2、Over buckle channel is 2、Adjust the width
feeding track too tight or platform of the channel
delivery 3、Adjust the angle
/ 3 、 Tilting of blowing of blowing pressure
plate plate
1、Check and adjust
1、Poor contact between whether the length
the end of the hose and of the hose is
the buckle appropriate and
Poor gripping
2、Blanking hole buckle whether the plane of
of feeding
causes blockage the head of the hose
claw
3、The ram is not in the is flat
right position from the 2、Check for snap
button 3、Adjust ram
position

Vibration 1、The speed of knob is 1、Vibration disk


disk does not too low speed control
work 2、Open circuit 2、Check the wiring

Poor
The position of the Check and adjust the
screening
inserting piece of the position of the
material of
vibrating plate is not sieve plate on the
vibrating
correct vibrating plate。
plate

1、Check whether the


magnetic switch
Interruption 1、Position deviation of position and light
of feeding magnetic switch are abnormal。
process 2、Feeding block 2、Check the abnormal
position during
feeding。

15
11、Daily maintenance requirements
11.1. Equipment maintenance list and requirements are shown in the table below
11.2. For other maintenance requirements of handpiece, please refer to the manual of
optional handpiece
Frequency
NO Projects Half Requirement
Daily Weekly Monthly
year
Clean up the Remove dust on equipment surface and
1 √
dust parts
Clean up the Clean the oil stains on the table board,
2 √
oil needle plate and shuttle core
Keep the claw free from deformation and
3 Claw √
corrosion
Check that the screws are tight and keep
4 Clip √
the parts free from shaking
Trachea The air pipe interface is tight without
5 √
interface air leakage
Check whether the sensitivity is
6 sensor √ accurate and whether the position
changes
Check lubrication of sliding parts and
7 Sliding parts √
add lubricant if necessary
Electric The cooling fan runs normally and the
8 √
control box dust should be cleaned up in time

12、Knowledge product protection statement


MB6002B Button feeder was designed by Changzhou wisdom & valley Electric Technology
Co., Ltd.。The intellectual property rights of this achievement belong to Changzhou wisdom
& valley Electric Technology Co., Ltd. and are protected by national intellectual property
laws and regulations. Without the written permission of the right holder, the patented
technology of the achievement shall not be implemented, and the information related to the
achievement shall not be copied, sold or disseminated through the network. For any illegal
infringement, Changzhou wisdom & valley Electric Technology Co., Ltd. will pursue its legal
responsibility according to law

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