Propeller Design and Specifications
Propeller Design and Specifications
4
CHAPTER 3 Propulsion and Maneuvering Machinery
SECTION 3 Propellers
1 General
1.1 Application
This section applies to propellers intended for propulsion. It covers fixed pitch and controllable pitch
propellers. Propellers for thrusters used for maneuvering and dynamic positioning are covered in Section
4-3-5. Performance of propellers, in respect to developing the designed output, is to be demonstrated during
sea trials.
Additional requirements for propellers intended for vessels strengthened for navigation in ice are provided
in Part 6.
1.3 Definitions
For purpose of this section, the following definitions apply.
1.3.1 Skew Angle
Skew Angle ( ) of a propeller is the angle measured from ray ‘A’ passing through the tip of blade
at mid-chord line to ray ‘B’ tangent to the mid-chord line on the projected blade outline. See
4-3-3/Figure 1.
1.3.2 Highly Skewed Propeller
A Highly Skewed Propeller is one whose skew angle is more than 25°.
1.3.3 Propeller Rake
1.3.3(a) Rake. Rake is the distance at the blade tip between the generating line and the line
perpendicular to the propeller axis that meets the generating line at the propeller axis. See
4-3-3/Figure 2.
1.3.3(b) Rake angle ( ). Rake Angle of a propeller is the angle measured from the plane perpendicular
to shaft centerline to the tangent to the generating line at a specified radius (0.6 radius for the
purpose of this section). See 4-3-3/Figure 2.
1.3.4 Wide Tipped Blade Propeller
A propeller blade is to be considered as a wide tipped blade if the maximum expanded blade cord
length occurs at or above 0.8R, with R being the distance measured from the centerline of the
propeller hub.
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Chapter 3 Propulsion and Maneuvering Machinery
Section 3 Propellers 4-3-3
FIGURE 1 FIGURE 2
Maximum Skew Angle Rake and Rake Angle
C D
skew B Rake
A angle
mid-chord 0.6
line radius
leading
edge
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Section 3 Propellers 4-3-3
3 Materials
TABLE 1
Propeller Materials
Elongation, %
Tensile strength Yield strength Gauge Length
Type Material N/mm2 kgf/mm2 lb/in2 N/mm2 kgf/mm2 lb/in2 4d 5d
2 Manganese bronze 450 46 65,000 175 18 25,000 20 18
3 Nickel-manganese 515 53 75,000 220 22.5 32,000 18 16
bronze
4 Nickel-aluminum 590 60 86,000 245 25 36,000 16 15
bronze
5 Manganese-nickel- 630 64 91,000 275 28 40,000 20 18
aluminum bronze
CF-3 Stainless steel 485 49 70,000 205 21 30,000 35 32
5 Design
AH Cs BK
t 0.25 S K1
C n CRN Cn 4C
6. 0
A 1. 0 4.3P0.25
P0.70
2 3
4300wa R D
B
N 100 20
C 1 1.5P0.25 Wf B
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Section 3 Propellers 4-3-3
where (units of measures are given in SI (MKS, and US) units respectively):
a = expanded blade area divided by disc area
as = area of expanded cylindrical section at 0.25 radius; mm2 (in2)
Cn = section modulus coefficient at the 0.25 radius. Cn is to be determined by the
following equation:
I0
Cn
U f WT 2
If the calculated Cn value exceeds 0.10, the required thickness is to be computed with
Cn = 0.10.
Cs = section area coefficient at 0.25 radius and is to be determined by the following
equation:
as
Cs
WT
The values of Cs and Cn, computed as stipulated above, are to be indicated on the propeller drawing. If the
Cn value exceeds 0.10, the required thickness is to be computed with Cn = 0.10
For vessels below 61 m (200 ft) in length, the required thickness may be computed with the assumed
values of Cn = 0.10 and Cs = 0.69.
D = propeller diameter; m (ft)
f, w = material constants from the following table:
Material type SI and MKS units US units
(see 4-3-3/3.1) f w f w
2 2.10 8.3 68 0.30
3 2.13 8.0 69 0.29
4 2.62 7.5 85 0.27
5 2.37 7.5 77 0.27
CF-3 2.10 7.75 68 0.28
Note:
The f and w values of materials not covered will be specially considered
upon submittal of complete material specifications including corrosion
fatigue data to 108 cycles.
H = power at rated speed; kW (PS, hp)
I0 = moment of inertia of expanded cylindrical section at 0.25 radius about a straight line
through the center of gravity parallel to the pitch line or to the nose-tail line; mm4 (in4)
K = rake of propeller blade, in mm (in.) (positive for aft rake and negative for forward
rake)
K1 = coefficient as given below
SI MKS US
K1 337 289 13
N = number of blades
P0.25 = pitch at one-quarter radius divided by propeller diameter, corresponding to the design
ahead condition
P0.70 = pitch at seven-tenths radius divided by propeller diameter, corresponding to the
design ahead condition
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t0.25 = minimum required thickness at the thickest part of the blade section at one quarter
radius; mm (in.)
T = maximum designed thickness of blade section at 0.25 radius from propeller drawing;
mm (in.)
Uf = maximum nominal distance from the moment of inertia axis to points of the face
boundary (tension side) of the section; mm (in.)
W = expanded width of a cylindrical section at 0.25 radius; mm (in.)
AH Cs BK
t 0.35 K2
C n CRN Cn 6.3C
6.0
A 1. 0 3P0.35
P0.70
2 3
4900wa R D
B
N 100 20
C 1 0.6 P0.35 Wf B
where the symbols used in these formulas are the same as those in 4-3-3/5.1, except as modified below:
as = area of expanded cylindrical section at 0.35 radius; mm2 (in2)
Cn = section modulus coefficient at the 0.35 radius and is to be determined by the
following equation:
I0
Cn
U f WT 2
If the calculated Cn value exceeds 0.10, the required thickness is to be computed with
Cn = 0.10.
Cs = section area coefficient at 0.35 radius and is to be determined by the following
equation:
as
Cs
WT
The values of Cs and Cn, computed as stipulated above, are to be indicated on the propeller drawing. If the
Cn value exceeds 0.10, the required thickness is to be computed with Cn = 0.10
For vessels below 61 m (200 ft) in length, the required thickness may be computed with the assumed
values of Cn = 0.10 and Cs = 0.69.
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Chapter 3 Propulsion and Maneuvering Machinery
Section 3 Propellers 4-3-3
I0 = moment of inertia of expanded cylindrical section at 0.35 radius about a straight line
through the center of gravity parallel to the pitch line or to the nose-tail line; mm4 (in4)
K2 = coefficient as given below
SI MKS US
K2 271 232 10.4
P0.35 = pitch at 0.35 radius divided by D
T = maximum designed thickness of blade section at 0.35 radius from propeller drawing;
mm (in.)
t0.35 = required minimum thickness of the thickest part of the blade section at 0.35 radius;
mm (in.)
W = expanded width of a cylindrical section at 0.35 radius; mm (in.)
m 1 0.0065 25
5.5.1(b) Blade thickness at 0.6 radius. The maximum thickness of the blade section at 0.6 radius
is to be not less than that obtained from the following equations:
0.5
2C 0.9 HD
t 0.6 K3 1 C 0.9 1
C 0.6 RP0.6Y
25 2
1 0.16 P0.9 100
where
C0.6 = expanded chord length at the 0.6 radius divided by propeller diameter
C0.9 = expanded chord length at the 0.9 radius divided by propeller diameter
K3 = coefficient as given below:
SI MKS US
K3 12.6 6.58 1.19
P0.6 = pitch at the 0.6 radius divided by propeller diameter
P0.9 = pitch at the 0.9 radius divided by propeller diameter
t0.6 = required thickness of the blade section at 0.6 radius; mm (in.)
Y = minimum specified yield strength of type 4 propeller material; N/mm2
(kgf/mm2, psi). See 4-3-3/Table 1.
= skew angle in degrees (see 4-3-3/1.3.1)
= rake angle in degrees [see 4-3-3/1.3.3(b)] at 0.6 radius, positive for aft rake
H, D, and R are as defined in 4-3-3/5.1.
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5.5.1(c) Blade thickness between 0.6 and 0.9 radii. The maximum thickness at any radius
between 0.6 and 0.9 radii is to be not less than that obtained from the following equation:
tx = 3.3D + 2.5(1 – x)(t0.6 – 3.3D) mm; or
tx = 0.04D + 2.5(1 – x)(t0.6 – 0.04D) in.
where:
tx = required minimum thickness of the thickest part of the blade section at radius
ratio x.
t0.6 = thickness of blade section at the 0.6 radius, as required by 4-3-3/5.5.1(b)
5.5.2 Propeller of Other Than Type 4 Materials with Skew Angle ; where 25°< 50°
Propellers made of materials other than Type 4 and with skew angle 25°< 50° are subject to
special consideration. Design analyses, as indicated in 4-3-3/5.7, are to be submitted.
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5.13.3(d) Integral oil systems. Where the pitch actuating hydraulic system is integral with the
reduction gear lubricating oil system and/or clutch hydraulic system, the piping is to be arranged
such that any failure in the pitch actuating system will not leave the other system(s) non-operational.
5.13.3(e) Provisions for testing. Means are to be provided in the pitch actuating system to
simulate system behavior in the event of loss of system pressure. Hydraulic pump units driven by
main propulsion machinery are to be fitted with a suitable by-pass for this purpose.
5.13.3(f) Multiple propellers. For vessels fitted with more than one controllable pitch propeller,
each of which is independent of the other, only one emergency pitch actuating system [as required
by 4-3-3/5.13.3(c)iii)] need be fitted, provided it is arranged such that it can be used to provide
emergency pitch-changing for all propellers.
5.13.3(g) Hydraulic piping. Hydraulic piping is to meet the requirements of 4-6-7/3.
5.13.4 Instrumentation
All controllable pitch propeller systems are to be provided with instrumentation as provided
below:
5.13.4(a) Pitch indicators. A pitch indicator is to be fitted on the navigation bridge. In addition,
each station capable of controlling the propeller pitch is to be fitted with a pitch indicator.
5.13.4(b) Monitoring. Individual visual and audible alarms are to be provided at the engine room
control station to indicate hydraulic oil low pressure and high temperature and hydraulic tank low
level. A high hydraulic oil pressure alarm is to be fitted, if required by the proposed system design
and, if fitted, is to be set below the relief valve setting.
For vessels assigned with ACC or ACCU notations, see 4-9-2/Table 2 and 4-9-5/Table 1 for
monitoring on the navigation bridge and in the centralized control station, respectively.
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Chapter 3 Propulsion and Maneuvering Machinery
Section 3 Propellers 4-3-3
FIGURE 3
Theoretical Contact Surface Between Hub and Shaft
1 2
r2
r1
EQ EQ
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y = yield stress or 0.2% proof stress of propeller material; N/mm2 (kgf/mm2, psi)
TABLE 2
Material Constants
Modulus of Elasticity Poisson’s Coefficient of Expansion
Material N/mm2 kgf/mm2 psi Ratio mm/mm°C in/in°F
Cast and forged steel 20.6 104 2.1 104 29.8 106 0.29 12.0 10 6 6.67 10 6
Bronzes, Types 2 & 3 10.8 104 1.1 104 15.6 106 0.33 17.5 10 6 9.72 10 6
5.15.2(c) Equations. The taper on the tail shaft cone is not to exceed 1/15. Although the equations
given below are for ahead operation, they may be considered to provide an adequate safety margin
for astern operation also.
The minimum mating surface pressure at 35°C (95°F), Pmin, is to be:
2
ST 2 Fv
Pmin = S B N/mm2 (kgf/mm2, psi)
AB T
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Chapter 3 Propulsion and Maneuvering Machinery
Section 3 Propellers 4-3-3
The rated propeller thrust, T, submitted by the designer is to be used in these calculations. In the
event that this is not submitted, one of the equations in 4-3-3/Table 3 may be used, subject to
whichever yields the larger value of Pmin.
TABLE 3
Estimated Propeller Thrust, T
SI units (N) MKS units (kgf) US units (lbf)
H H H
1762 or 132 or 295 or
v v v
H H H
57.4 10 6 4.3 10 6 0.38 10 6
PR PR PR
2cQ
Fv N (kgf, lbf);
Ds
Constant B is given by:
2
B= – S2 2
The corresponding [i.e., at 35°C (95°F)] minimum pull-up length, min, is:
Ds 1 K 2 1 1
min = Pmin b 1 s mm (in.);
2 Eb K 2 1 Es
Db
K
Ds
The minimum pull-up length, t, at temperature, t, where t < 35°C (95°F), is:
Ds
t = min + ( b – s)(tref – t) mm (in.)
2
The corresponding minimum surface pressure, Pt, is:
t
Pt = Pmin N/mm2 (kgf/mm2, psi)
min
The maximum permissible mating surface pressure, Pmax, at 0°C (32°F) is:
2
0.7 y (K 1)
Pmax N/mm2 (kgf/mm2, psi)
4
3K 1
and the corresponding maximum permissible pull-up length, max, is:
Pmax
max min mm (in.)
Pmin
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