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1 - Fuel Pump Overhaul

The document provides instructions for dismantling, overhauling, and mounting a fuel pump. It details removing parts like the top cover, fuel inlet pipe, and nuts at the base. It also describes cleaning, inspecting, and lubricating parts during overhaul. Reassembly involves lowering the housing, mounting nuts and bolts, and reattaching removed parts.

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Danny Pickket
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0% found this document useful (0 votes)
1K views5 pages

1 - Fuel Pump Overhaul

The document provides instructions for dismantling, overhauling, and mounting a fuel pump. It details removing parts like the top cover, fuel inlet pipe, and nuts at the base. It also describes cleaning, inspecting, and lubricating parts during overhaul. Reassembly involves lowering the housing, mounting nuts and bolts, and reattaching removed parts.

Uploaded by

Danny Pickket
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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S50MC-C Fuel Pump 909-4.

2
Dismantling
207
Fuel Pump S50MC-C
Dismantling
909-4.2

2.
Note!

Before dismantling any part of the fuel


pump, make sure that the pump has
been relieved of pressure and that all oil
has been drained off.

1. Dismantle the fuel pump top cover/plunger


barrel assembly.
See Procedure 909-5.2.

2. Remove the fuel oil inlet pipe between the


fuel pump and the fuel oil inlet valve.

Discard the gaskets.

3. Remove the nuts at the base of the fuel


GN909-4.2 207 02
pump.

Mount the lifting tool and lift the fuel pump


housing away. See Data D-3.

3.
Note!

Take care not to damage the threads of


the studs.

Land the fuel pump on wooden planks.


GN909-4.2 207 03

When referring to this page, please quote Procedure 909-4.2 Edition 207 Page 1 (5)
MAN B&W Diesel A/S
< Data
909-4.3 Fuel Pump S50MC-C
Overhaul
Overhaul
909-4.3

1. 1. Tilt the fuel pump housing into a horizontal


position on the wooden planks.

2. Remove the bottom plate from the fuel


pump housing.

If the bottom plate sticks, loosen it by


screwing two M10x70 mm screws into the
threaded holes of the bottom plate.

3. Dismantle the:

• Fuel oil index arm.


GN909-4.3 207 01

• Regulating guide.

2.
GN909-4.3 207 02

3.
GN909-4.3 207 03

Page 2 (5) When referring to this page, please quote Procedure 909-4.3 Edition 207
MAN B&W Diesel A/S
< Data
S50MC-C Fuel Pump 909-4.3
Overhaul

4. Dismantle and inspect the erosion plugs on 4.


both sides of the fuel pump housing.

If heavily eroded, replace the erosion plugs.

5. Clean all the parts in diesel oil or kerosene.


Blow dry with compressed air.

Warning!

Always use eye protection when working


with compressed air.

GN909-4.3 204 04
6. Mount a new sealing ring in the pointer for
the fuel oil index arm.

Note! 6.

Soak the sealing ring in lubricating oil


before mounting.

7. Clean all inside surfaces of the fuel pump


housing.
HC909-3.4 121 11

When referring to this page, please quote Procedure 909-4.3 Edition 207 Page 3 (5)
MAN B&W Diesel A/S
< Data
909-4.3 Fuel Pump S50MC-C
Overhaul

9. 8. Lubricate the following with molybdenum


disulphide grease (MoS2):

• All internal surfaces of the fuel pump


housing.

• The sliding surfaces of all the parts of the


regulating system.

• The teeth of the:


– Regulating guide.
– Fuel index arm.
GN909-4.3 207 09

9. Mount the fuel oil index arm.

Adjust the position of the fuel oil index arm


so that the scratch mark on the fuel oil in-
dex arm is aligned with the centre of the
10. fuel pump housing.

Mount the fuel oil index pointer.

10. Mount the regulating guide in the fuel pump


housing, ensuring that the scratch mark on
the regulating guide is aligned with the
scratch mark on the fuel oil index arm.

11. Mount the bottom plate on the fuel pump


housing.
GN909-4.3 207 10

11.
GN909-4.3 207 11

Page 4 (5) When referring to this page, please quote Procedure 909-4.3 Edition 207
MAN B&W Diesel A/S
< Data
S50MC-C Fuel Pump 909-4.4
Mounting
Mounting
909-4.4

1.
Note!

Before mounting the fuel pump housing,


make sure that all sliding faces and
threads are cleaned and lubricated with
molybdenum disulphide grease (MoS 2).

See Procedure 913-11. D-1


1. Lower the fuel pump housing on to the D-2
pump base, taking care not to damage the
threads of the studs.

Remove the lifting tool.

Mount and tighten the nuts at the base of


the fuel pump housing. See Data D-1, D-2.

2. Mount the fuel oil inlet pipe between the


fuel pump and the fuel inlet valve.
GN909-4.4 207 02

3. Mount the fuel pump top cover/plunger-bar-


rel assembly.
See Procedure 909-5.4.

2.
GN909-4.4 207 03

When referring to this page, please quote Procedure 909-4.4 Edition 207 Page 5 (5)
MAN B&W Diesel A/S
< Data

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