Volvo and Mack Tools
Volvo and Mack Tools
The page numbers in the Table of Contents below are hyper-linked to the corresponding tool.
Table Of Contents
Page
Tool Number Description
Number
949088 16 mm adapter 12
960631 16mm plug 11
9808646 Injector Terminal Extractor 8
9992976 Connection Adapter 10
9996876 Alignment Dowel 60
21181433 Turbo Torque Wrench 13
85121284 # 5 JIC Fitting 9
88800113 Adapter for Measuring Piston Cooling Pressure 85
88800265 Turbo Actuator Gauges 14
88800267 Hose 53
88800273 Rear Main Seal Installer for Speedi-Sleeve 23
88800274 Front Seal Installer 24
88800281 Forming Tap for COPPER Sleeves 25
88800282 Extractor for COPPER Sleeves 26
88800283 Flaring Tool (Reamer) 31
88800284 Compression Test Adapters for Conical Steel Sleeves 32
88800285 Hold Down 27
88800288 Extractor for Conical Steel Sleeves 30
88800289 Forming Tap for Conical Steel Sleeves 29
88800293 Mandrel 34
88800294 Retainer 35
88800295 Guide 36
88800296 Retainer 37
88800297 Retainers 47
88800300 Tappet & Boot Kit 38
Tool Bulletin
Page
Tool Number Description
Number
T0012540
Tool Bulletin
Description: This jaw set is used to properly
88890004 crimp tyco style injector harness connections
Injector Terminal Jaws to unit injector (used with 88890003 Pliers &
9808646 Extractor)
T0013372
Tool Bulletin
Description:This jaw set is used to properly
88890011 crimp various wiring connectors
Injector Terminal Jaws
T0014143
Tool Bulletin
Description: These pliers are used to prop-
9808646 erly crimp tyco style injector harness connec-
Injector Terminal Extractor tions to unit injector (used with 88890003
Pliers & 88890004 Jaws)
W2031997
Tool Bulletin
Description:This fitting is used to supplement
85121284 85112576 for EMCON, etc.
# 5 JIC Fitting
W2030661
Tool Bulletin
Description:This adapter is used to supple-
9992976 ment 88800236 for Air in Cylinder Head Test
Connection Adapter
T5012830
Tool Bulletin
Description:This plug is used to supplement
960631 88800236 for Air in Cylinder Head Test
16mm plug
W2031987
Tool Bulletin
Description:This adapter is used to supple-
949088 ment 88800236 for Air in Cylinder Head Test
16 mm adapter
W2031988
Tool Bulletin
Description:This wrench is used to properly
21181433 gain access to Turbo Mounting Bolts
Turbo Torque Wrench
W2031989
Tool Bulletin
Description:These gauges (A = 11/13 Liter, B
88800265 = 16 Liter) are used to properly check Turbo
Turbo Actuator Gauges Actuator movement
T0015687
Tool Bulletin
Description:This Breakout Harness is used
88890025 in conjunction with 39 Pin connections.
39-Pin Adapter
T0013023
Tool Bulletin
Description:This tool is used to check DEF
88890105 concentration
Refractometer
T0029613
Tool Bulletin
Description:This tool is used to check & initi-
88890132 ate the Bendix Smartwave Tire Pressure Mon-
TPM LF Initiator itoring System
T0029610
Tool Bulletin
Description:This breakout harness is used to
88890119 troubleshoot harnesses utilizing 2 Pin
Breakout Harness Deutsch connectors
T0015631
Tool Bulletin
Description:This breakout harness is used to
88890093 troubleshoot harnesses utilizing 15 Pin Tyco
15 Pin Breakout Harness connectors
T0033881
Tool Bulletin
Description:This breakout harness is used to
88890120 troubleshoot using 14 Pin FCI connection.
Breakout Harness
T0030465
Tool Bulletin
Description:This breakout harness is used to
88890121 troubleshoot using 12 Pin Tyco connections.
Breakout Harness
T0030466
Tool Bulletin
Description:This tool is used to accurately
88890138 set level for ACC sensor.
Leveling Sensor for Bendix
T0031114
Tool Bulletin
Description:To properly install Rear Main
88800273 Seal after Speedi-Sleeve (85119809) installa-
Rear Main Seal Installer for Speedi- tion.
Sleeve
T0030587
Tool Bulletin
Description:To install Front Crankshaft Seal
88800274 on applications with PTO (not necessary to
Front Seal Installer remove Radiator, A/C Condenser, etc.).
T0033417
Tool Bulletin
Description:This tool (Forming Tap) is used
88800281 to input threads into Copper Sleeves to mini-
Forming Tap for COPPER Sleeves mize debris into Cylinder, prior to usage of
88800282
T0034145
Tool Bulletin
Description:This tool is used with 88800281
88800282 to remove Copper Sleeves.
Extractor for COPPER Sleeves
TOO34146
Tool Bulletin
Description:This tool is used to keep Sleeve
88800285 from turning when inputting threads for extrac-
Hold Down tion (used with existing tool 9998252).
T0035616
Tool Bulletin
Description: This 8.3 Swedging Bit is used
88880054 with 88800283 to install Conical Steel
Swedging Bit Sleeves.
T0045764
Tool Bulletin
Description: This tool (Forming Tap) to input
88800289 threads into Conical Steel Sleeves to mini-
Forming Tap for Conical Steel mize debris into Cylinder, prior to usage of
Sleeves 88800288.
T0038140
Tool Bulletin
Description:This tool is used with 88800289
88800288 to remove Conical Steel Sleeves
Extractor for Conical Steel Sleeves
T0058137
Tool Bulletin
Description: This tool is used with the inter-
88800283 nal portions of 88800196 to install Conical
Flaring Tool (Reamer) Steel Sleeves.
T0035099
Tool Bulletin
Description:Compression Test Adapters for
88800284 use with Conical Steel Sleeves
Compression Test Adapters for
Conical Steel Sleeves
T0035101
Tool Bulletin
Description:This breakout harness is used to
88890141 troubleshoot Volvo Link Antenna Systems
Breakout Harness for Telematics/ with new style connectors
Volvo Link
T0033701
Tool Bulletin
Description:This tool is used to properly set
88800293 bearing preload on Mack carrier CRD 150-
Mandrel 151 differential
T0054175
Tool Bulletin
Description:This tool is used to properly set
88800294 bearing preload and install seals on Mack car-
Retainer rier CRD 150-151 differential
T0054185
Tool Bulletin
Description:This tool is used to properly size
88800295 lock piston rod wear related to Mack carrier
Guide CRD 150-151 differential
T0054186
Tool Bulletin
Description:This tool is used to install steel
88800296 seals related to Mack carrier CRD 150-151
Retainer differential
T0054187
Tool Bulletin
Description:This is a Tappet & Boot Kit from
88800300 Bendix to properly install tappets & boots
Tappet & Boot Kit associated with Bendix Disc Brake applica-
tions
T0055918
Tool Bulletin
Description:This torque adapter is used with
88800301 a Snap On Torque Wrench TQR400E or
Torque Adapter equivalent to properly remove/torque bolt/nut
on Bendix Disc Brake applications
T0055920
Tool Bulletin
Description:This subset of 9990008 includes
88880049 more commonly used test pins
Test Pin Kit
T0036523
Tool Bulletin
Description:This subset of 9990008 includes
88880050 moderately used test pins
Test Pin Kit
T0036524
Tool Bulletin
Description:This subset of 9990008 includes
88880051 less commonly used test pins
Test Pin Kit
T0036525
Tool Bulletin
Description:This Breakout Harness is used
88890140 to test EMCON Ignition Coil/Harness on EPA
Breakout Harness 10 Vehicles
T0033350
Tool Bulletin
Description:This Breakout Harness is used
88890147 to test DPF Flame Temperature Sensor on
Breakout Harness EPA 10 Vehicles
T0050069
Tool Bulletin
Description:This lifting/holding fixture is used
88810040 to remove engine/transmission assembly in
Engine Lift 9700 Bus 9700 Bus.
T0057597
Tool Bulletin
Description:These 2 retainers are used on
88800297 the 16L Stiffening Frame.
Retainers
T0054752
T0058313
Tool Bulletin
Description:This kit includes a bolster &
88890154 cable to be used with the 88890020 Interface
Retrofit Kit Adapter.
T0057266
Tool Bulletin
Description:This tool is used to properly
88890153 secure Diagnostic Cable into truck diagnostic
Locking Device port when used with 88890020 Interface
Adapter
T0057047
Tool Bulletin
Description:This Breakout Harness is used
88890163 to check the M-Drive Keypad Shifter and har-
Breakout Harness ness.
T0059908
Tool Bulletin
Description:This Breakout Harness is used
88890155 to check the Main Cab harness on I Shift &
Breakout Harness M-Drive applications.
T0057298
Tool Bulletin
Description:This hose is used for various
88800267 pressure tests.
Hose
T0015714
Tool Bulletin
Description:This feeler gauge supplement
88880052 set includes 3.5(16 L) and2.5(13 L) blades for
Feeler Gauge supplement valve adjustment, part of 85111377
W2055377
T0041657
Tool Bulletin
Description:These pliers are used to properly
88890003 crimp tyco style injector harness connections
Injector Terminal Pliers to unit injector (used with 88890004 Jaws &
9809646 Extractor).
T0012540
Tool Bulletin
Description:Use with 88800236 to adapt to
88800327 aftertreatment injector.
Adapter
T0061735
Tool Bulletin
Description:Various fault tracing.
88890158
Breakout Harness
D234119
Tool Bulletin
Description:For torqueing injector hold
88800341 downs with valvetrain in place.
Retorque Tool
T0064385
Tool Bulletin
Description:For fitting I-shift control housing.
9996876
Alignment Dowel
T0010772
Tool Bulletin
Description:For checking compression blowby.
88800381
Manometer
T0069086
Tool Bulletin
Description:For removing trailing blade
88800360 bushes.
Sleeve
T0067983
Tool Bulletin
Description:To crimp various wire terminals.
88890011
Crimp Jaws
T0014143
Tool Bulletin
Description:For removing trailing blade
88800390 bushes.
Sleeve
T0069263
Tool Bulletin
Description:For measuring suspension ride
88800384 height.
Ride Height Gauge
T0070273
Tool Bulletin
Description:Battery and electrical system
88890203 checking.
AutoMeter Battery Analyzer
T0071677
Tool Bulletin
Description:I-Shift & M-Drive Fault Tracing.
88890164
Adapter Harness
T0061246
Tool Bulletin
Description:Communication unit for fault
88890300 tracing / programming.
Vocom Comm Box
T0071609
Tool Bulletin
Description:9-Pin Deutsch Adapter Harness
88890302 for fault tracing.
Adapter Harness
T0071613
Tool Bulletin
Description:Adapter Harness for fault tracing
88890304 with Vocom box.
Adapter Harness
T0071624
Tool Bulletin
Description:USB Adapter for Vocom box.
88890305
Adapter Harness
T0076837
Tool Bulletin
Description:For standalone I-shift program-
88890206 ming.
Breakout Harness
T0072587
Tool Bulletin
Description:For various fault tracing.
88890195
Breakout Harness
T0069203
Tool Bulletin
Description:Dosing system adapter for OBD
88800413 II.
Test Adapter
T0076829
Tool Bulletin
Description:Test fitting for checking fuel pres-
88800412 sure.
Test Fitting
T0076530
Tool Bulletin
Description:Test fixture for checking dosing
88800430 valve.
Test Fixture
T0078252
Tool Bulletin
Description:For removing injector sleeves.
88800387
Puller
T0070973
Tool Bulletin
Description:For installing Conical Injector
88800467 Cups.
Injector Cup Installer
T0084070
Tool Bulletin
Description:For aiming incandescent and
88800482 LED headlamps.
Headlight Aiming Chart
N299487
Tool Bulletin
Description:Adapter Harness for fault tracing
88890306 with Vocom box.
Adapter Harness
T0071626
Tool Bulletin
Description: For removing and fitting cylinder head
used on models VN, VHD, VT, VAH, CHU,
88880174 CXU, GU, TD, LEU, LR, MRU - along with
Extension for R & R of Cylinder 88800188
Head
88890165
B/O Harness for Display Monitor
88800513
Injector Sleeve Installer