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Easygen-3000 Series: Manual

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0% found this document useful (0 votes)
81 views712 pages

Easygen-3000 Series: Manual

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 712

easYgen-3000 Series

Manual Genset Control

easYgen-3400/3500
Software Version 1.17xx
37528
Woodward GmbH
Handwerkstrasse 29
70565 Stuttgart
Germany
Telephone: +49 (0) 711 789 54-0
Fax: +49 (0) 711 789 54-100
email: stgt-info@woodward.com
Internet: http://www.woodward.com

© 2010

2 easYgen-3400/3500 | Genset Control 37528


Brief Overview

Brief Overview

Fig. 1: easYgen-3000 Series (housing variants)


A easYgen-3500 (plastic housing with display) 5 CAN bus interface connector #3
B easYgen-3400 (sheet metal housing) 6 Discret inputs terminal
1 Mains/generator/busbar PT terminal 7 Relay outputs terminal
2 Analog inputs/outputs and generator CT ter- 8 RS-232 interface connector
minal 9 RS-485 interface connector
3 CAN bus interface connector #1
4 CAN bus interface connector #2
The easYgen-3000 Series are control units for engine-generator
system management applications.
The control units can be used in applications such as: co-genera-
tion, stand-by, AMF, peak shaving, import/export or distributed
generation.
The easYgen-3000 Series is also applicable for island, island par-
allel, mains parallel and multiple unit mains parallel operations.

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Brief Overview

Sample application setup

Fig. 2: Sample application setup


A typical application mode for the control unit is the use for mains
parallel operation.
n In this case, the easYgen will function as an engine control with
generator, mains and engine protection.
n The control unit can open and close the generator circuit
breaker (GCB) and the mains circuit breaker (MCB).

For a listing of additional application modes and setups


please refer to chapter Ä Chapter 6 ‘Application’
on page 357.

4 easYgen-3400/3500 | Genset Control 37528


Table of contents

Table of contents
1 General Information................................................................................................................ 15

1.1 About This Manual.................................................................................................................... 15


1.1.1 Revision History........................................................................................................................ 15
1.1.2 Depiction Of Notes And Instructions......................................................................................... 15
1.2 Copyright And Disclaimer.......................................................................................................... 16
1.3 Service And Warranty............................................................................................................... 16
1.4 Safety........................................................................................................................................ 17
1.4.1 Intended Use............................................................................................................................. 17
1.4.2 Personnel.................................................................................................................................. 17
1.4.3 General Safety Notes................................................................................................................ 18
1.4.4 Protective Equipment And Tools............................................................................................... 21

2 System Overview..................................................................................................................... 23

2.1 Display And Status Indicators................................................................................................... 23


2.2 Hardware Interfaces (Terminals)............................................................................................... 24
2.3 Application Modes Overview..................................................................................................... 25

3 Installation............................................................................................................................... 29

3.1 Mount Housing (Sheet Metal).................................................................................................... 29


3.2 Mount Housing (Plastic)............................................................................................................ 31
3.2.1 Clamp Fastener Installation....................................................................................................... 32
3.2.2 Screw Kit Installation................................................................................................................. 33
3.3 Setup Connections.................................................................................................................... 35
3.3.1 Wiring Diagram.......................................................................................................................... 35
3.3.2 Power Supply............................................................................................................................ 37
3.3.3 Charging Alternator................................................................................................................... 38
3.3.4 Voltage Measuring.................................................................................................................... 39
3.3.4.1 Generator Voltage..................................................................................................................... 39
3.3.4.2 Mains Voltage............................................................................................................................ 46
3.3.4.3 Busbar Voltage (System 1) 1Ph 2W.......................................................................................... 52
3.3.5 Current Measuring..................................................................................................................... 55
3.3.5.1 Generator Current..................................................................................................................... 55
3.3.5.2 Mains Current............................................................................................................................ 57
3.3.5.3 Ground Current......................................................................................................................... 58
3.3.6 Power Measuring...................................................................................................................... 59
3.3.7 Power Factor Definition............................................................................................................. 60
3.3.8 Magnetic Pickup Unit (MPU)..................................................................................................... 61
3.3.9 Discrete Inputs.......................................................................................................................... 62
3.3.10 Relay Outputs (LogicsManager)................................................................................................ 64
3.3.11 Analog Inputs............................................................................................................................ 66

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3.3.12 Analog Outputs.......................................................................................................................... 68


3.3.13 Serial Interfaces........................................................................................................................ 69
3.3.13.1 RS-485 Interface....................................................................................................................... 69
3.3.13.2 RS-232 Interface....................................................................................................................... 70
3.4 CAN Bus Interfaces................................................................................................................... 71
3.5 Connecting 24 V Relays............................................................................................................ 73

4 Configuration........................................................................................................................... 75

4.1 Basic Setup............................................................................................................................... 75


4.1.1 Configure Language/Clock........................................................................................................ 75
4.1.2 Configure Display...................................................................................................................... 79
4.1.3 Lamp Test................................................................................................................................. 79
4.1.4 Enter Password......................................................................................................................... 79
4.1.5 System Management................................................................................................................ 81
4.1.6 Password System...................................................................................................................... 82
4.2 Configure Measurement............................................................................................................ 83
4.2.1 Configure Transformer.............................................................................................................. 88
4.2.2 External Mains Active Power..................................................................................................... 90
4.3 Function Of Inputs And Outputs................................................................................................ 91
4.3.1 Discrete Inputs.......................................................................................................................... 91
4.3.2 Discrete Outputs........................................................................................................................ 93
4.4 Configure Monitoring................................................................................................................. 96
4.4.1 Generator.................................................................................................................................. 96
4.4.1.1 Generator Operating Voltage / Frequency................................................................................ 97
4.4.1.2 Generator Overfrequency (Level 1 & 2) ANSI# 81O................................................................. 98
4.4.1.3 Generator Underfrequency (Level 1 & 2) ANSI# 81U............................................................... 99
4.4.1.4 Generator Overvoltage (Level 1 & 2) ANSI# 59...................................................................... 100
4.4.1.5 Generator Undervoltage (Level 1 & 2) ANSI# 27.................................................................... 102
4.4.1.6 Generator Time-Overcurrent (Level 1, 2 & 3) ANSI# 50/51.................................................... 103
4.4.1.7 Generator Reverse/Reduced Power (Level 1 & 2) ANSI# 32R/F............................................ 104
4.4.1.8 Generator Overload IOP (Level 1 & 2) ANSI# 32.................................................................... 107
4.4.1.9 Generator Overload MOP (Level 1 & 2) ANSI# 32.................................................................. 108
4.4.1.10 Generator Unbalanced Load (Level 1 & 2) ANSI# 46............................................................. 109
4.4.1.11 Generator Voltage Asymmetry................................................................................................ 111
4.4.1.12 Generator Ground Fault (Level 1 & 2)..................................................................................... 113
4.4.1.13 Generator Phase Rotation....................................................................................................... 116
4.4.1.14 Generator Inverse Time-Overcurrent ANSI# IEC 255............................................................. 118
4.4.1.15 Generator Lagging Power Factor (Level 1 & 2)....................................................................... 121
4.4.1.16 Generator Leading Power Factor (Level 1 & 2)....................................................................... 122
4.4.2 Mains....................................................................................................................................... 124
4.4.2.1 Mains Operating Voltage / Frequency..................................................................................... 124
4.4.2.2 Mains Decoupling.................................................................................................................... 126

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4.4.2.3 Mains Overfrequency (Level 1 & 2) ANSI# 81O...................................................................... 127


4.4.2.4 Mains Underfrequency (Level 1 & 2) ANSI# 81U.................................................................... 129
4.4.2.5 Mains Overvoltage (Level 1 & 2) ANSI# 59............................................................................. 130
4.4.2.6 Mains Undervoltage (Level 1 & 2) ANSI# 27........................................................................... 131
4.4.2.7 Mains Voltage Increase........................................................................................................... 133
4.4.2.8 Change Of Frequency............................................................................................................. 136
4.4.2.9 Mains Voltage Phase Rotation................................................................................................ 139
4.4.2.10 Mains Import Power (Level 1 & 2)........................................................................................... 140
4.4.2.11 Mains Export Power (Level 1 & 2)........................................................................................... 142
4.4.2.12 Mains Lagging Power Factor (Level 1 & 2)............................................................................. 143
4.4.2.13 Mains Leading Power Factor (Level 1 & 2)............................................................................. 145
4.4.3 Engine..................................................................................................................................... 146
4.4.3.1 Engine Overspeed (Level 1 & 2) ANSI# 12............................................................................. 146
4.4.3.2 Engine Underspeed (Level 1 & 2)........................................................................................... 148
4.4.3.3 Engine/Generator Speed Detection........................................................................................ 149
4.4.3.4 Engine/Generator Active Power Mismatch.............................................................................. 150
4.4.3.5 Engine/Mains Active Power Mismatch.................................................................................... 151
4.4.3.6 Engine/Generator Unloading Mismatch.................................................................................. 152
4.4.3.7 Engine Start Failure................................................................................................................. 153
4.4.3.8 Engine Shutdown Malfunction ................................................................................................ 154
4.4.3.9 Engine Unintended Stop ........................................................................................................ 155
4.4.3.10 Engine Operating Range Failure............................................................................................. 155
4.4.3.11 Engine Charge Alternator (D+)................................................................................................ 156
4.4.4 Breaker.................................................................................................................................... 157
4.4.4.1 Configure GCB........................................................................................................................ 157
4.4.4.2 Synchronization GCB ............................................................................................................. 159
4.4.4.3 Configure GGB........................................................................................................................ 159
4.4.4.4 Synchronization GGB ............................................................................................................. 160
4.4.4.5 Configure MCB........................................................................................................................ 161
4.4.4.6 Synchronization MCB ............................................................................................................. 163
4.4.4.7 Generator/Busbar/Mains Phase Rotation................................................................................ 164
4.4.5 Flexible Limits.......................................................................................................................... 165
4.4.6 Miscellaneous.......................................................................................................................... 170
4.4.6.1 Alarm Acknowledgement......................................................................................................... 170
4.4.6.2 CAN Bus Overload.................................................................................................................. 170
4.4.6.3 CAN Interface 1....................................................................................................................... 171
4.4.6.4 CAN Interface 2....................................................................................................................... 172
4.4.6.5 CAN Interface 2 - J1939 Interface........................................................................................... 173
4.4.6.6 J1939 Interface - Red Stop Alarm........................................................................................... 174
4.4.6.7 J1939 Interface - Amber Warning Alarm................................................................................. 175
4.4.6.8 Battery Overvoltage (Level 1 & 2)........................................................................................... 175
4.4.6.9 Battery Undervoltage (Level 1 & 2)......................................................................................... 177

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4.4.6.10 Multi-Unit Parameter Alignment.............................................................................................. 178


4.4.6.11 Multi-Unit Missing Members.................................................................................................... 179
4.5 Configure Application.............................................................................................................. 180
4.5.1 Configure Breakers................................................................................................................. 180
4.5.1.1 Dead Bus Closing GCB........................................................................................................... 181
4.5.1.2 Synchronization GCB/MCB..................................................................................................... 182
4.5.1.3 Dead Bus Closing MCB........................................................................................................... 183
4.5.1.4 Open GCB .............................................................................................................................. 184
4.5.1.5 Open MCB............................................................................................................................... 184
4.5.1.6 Transition Modes (Breaker Logic)........................................................................................... 185
4.5.1.7 Parameters.............................................................................................................................. 189
4.5.1.8 Breakers GCB......................................................................................................................... 192
4.5.1.9 Breakers GGB......................................................................................................................... 195
4.5.1.10 Breakers MCB......................................................................................................................... 198
4.5.1.11 Synchronization....................................................................................................................... 201
4.5.2 Inputs And Outputs.................................................................................................................. 202
4.5.2.1 Analog Inputs.......................................................................................................................... 202
4.5.2.2 External Analog Inputs............................................................................................................ 210
4.5.3 Discrete Inputs........................................................................................................................ 213
4.5.4 External Discrete Inputs.......................................................................................................... 216
4.5.5 Discrete Outputs (LogicsManager).......................................................................................... 218
4.5.6 External Discrete Outputs....................................................................................................... 219
4.5.7 Analog Outputs 1/2.................................................................................................................. 220
4.5.8 External Analog Outputs......................................................................................................... 224
4.5.9 Engine..................................................................................................................................... 225
4.5.9.1 Run-up Synchronization.......................................................................................................... 225
4.5.9.2 Engine Type............................................................................................................................ 226
4.5.9.3 Engine Start/Stop.................................................................................................................... 233
4.5.9.4 Magnetic Pickup Unit............................................................................................................... 238
4.5.9.5 Idle Mode................................................................................................................................. 239
4.5.10 Emergency Run....................................................................................................................... 241
4.5.11 Automatic Run......................................................................................................................... 243
4.5.11.1 Load Dependent Start Stop (LDSS)........................................................................................ 246
4.5.11.2 Critical Mode........................................................................................................................... 259
4.5.12 Configure Controller................................................................................................................ 265
4.5.12.1 Frequency Control................................................................................................................... 267
4.5.12.2 Load Control............................................................................................................................ 272
4.5.12.3 Derating Of Power .................................................................................................................. 277
4.5.12.4 Voltage Control........................................................................................................................ 279
4.5.12.5 Power Factor Control.............................................................................................................. 283
4.5.12.6 Load Share Control................................................................................................................. 287
4.5.12.7 PID {x} Control......................................................................................................................... 293

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4.5.12.8 Discrete Raise/Low/Function................................................................................................... 296


4.6 Configure Interfaces................................................................................................................ 297
4.6.1 CAN Interface 1....................................................................................................................... 297
4.6.1.1 Additional Server SDOs (Service Data Objects)..................................................................... 299
4.6.1.2 Receive PDO {x} (Process Data Object)................................................................................. 300
4.6.1.3 Transmit PDO {x} (Process Data Object)................................................................................ 302
4.6.2 CAN Interface 2....................................................................................................................... 306
4.6.2.1 CANopen Interface.................................................................................................................. 306
4.6.2.2 J1939 Interface........................................................................................................................ 308
4.6.3 CAN Interface 3....................................................................................................................... 312
4.6.4 Load Share Parameters.......................................................................................................... 314
4.6.5 RS-232 Interface..................................................................................................................... 314
4.6.6 RS-485 Interface..................................................................................................................... 315
4.6.7 Modbus Protocol..................................................................................................................... 315
4.6.8 Modem (Active Call Function)................................................................................................. 317
4.7 Configure LogicsManager....................................................................................................... 319
4.8 Configure Counters................................................................................................................. 323

5 Operation............................................................................................................................... 327

5.1 Access Via PC (ToolKit).......................................................................................................... 327


5.1.1 Install ToolKit........................................................................................................................... 327
5.1.2 Install ToolKit Configuration Files............................................................................................ 329
5.1.3 Configure ToolKit..................................................................................................................... 331
5.1.4 Connect ToolKit....................................................................................................................... 331
5.1.5 View And Set Values In ToolKit............................................................................................... 334
5.2 Front Panel Access................................................................................................................. 336
5.2.1 Front Panel.............................................................................................................................. 336
5.2.2 Basic Navigation...................................................................................................................... 337
5.2.3 Standard Menu Screens.......................................................................................................... 342
5.2.3.1 Navigation Screens................................................................................................................. 342
5.2.3.2 Status/Monitoring Screens...................................................................................................... 342
5.2.3.3 Value Setting Screens............................................................................................................. 343
5.2.4 Specialised Menu Screens...................................................................................................... 344
5.2.4.1 Main Screen Voltage Display.................................................................................................. 344
5.2.4.2 Alarm List................................................................................................................................ 345
5.2.4.3 Sequencing............................................................................................................................. 346
5.2.4.4 States easYgen....................................................................................................................... 346
5.2.4.5 States LS-5.............................................................................................................................. 347
5.2.4.6 Setpoints................................................................................................................................. 347
5.2.4.7 Synchroscope (Generator/Busbar and Busbar/Mains)............................................................ 348
5.2.4.8 LogicsManager Conditions...................................................................................................... 348
5.2.4.9 LogicsManager........................................................................................................................ 348

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5.2.4.10 Event History........................................................................................................................... 349


5.2.4.11 Mains Decoupling.................................................................................................................... 349
5.2.4.12 CAN Interface 1/2 State.......................................................................................................... 350
5.2.4.13 Genset Bad Parameter Alignment........................................................................................... 350
5.2.4.14 J1939 Special.......................................................................................................................... 351
5.3 Change Operating Modes....................................................................................................... 351
5.3.1 Operating Mode STOP............................................................................................................ 351
5.3.2 Operating Mode MANUAL....................................................................................................... 352
5.3.3 Operating Mode AUTOMATIC................................................................................................ 354
5.4 Restore Language Setting....................................................................................................... 356

6 Application............................................................................................................................. 357

6.1 Application Modes Overview................................................................................................... 357


6.2 Basic Applications................................................................................................................... 359
6.2.1 Application Mode A01 (None)................................................................................................. 359
6.2.2 Application Mode A02 (GCBopen).......................................................................................... 361
6.2.3 Application Mode A03 (GCB).................................................................................................. 363
6.2.4 Application Mode A04 (GCB/MCB)......................................................................................... 365
6.2.5 Application Mode A05 (GCB/GGB)......................................................................................... 367
6.2.6 Application Mode A06 (GCB/GGB/MCB)................................................................................ 369
6.2.7 Application Mode A07 (GCB/LS5)........................................................................................... 372
6.2.8 Application Mode A08 (GCB/L-MCB)...................................................................................... 374
6.2.9 Application Mode A09 (GCB/GGB/L-MCB)............................................................................. 377
6.2.10 Application Mode A10 (GCB/L-GGB)...................................................................................... 379
6.2.11 Application Mode A11 (GCB/L-GGB/L-MCB).......................................................................... 381
6.3 Multiple Genset Applications................................................................................................... 384
6.3.1 Configuring Load-Dependent Start/Stop................................................................................. 386
6.3.2 Configuring Automatic Operation............................................................................................ 388
6.3.3 Configuring Emergency Operation.......................................................................................... 388
6.3.4 Configuring Import/Export Power Control................................................................................ 389
6.4 Special Applications................................................................................................................ 389
6.4.1 Generator Excitation Protection.............................................................................................. 389
6.4.2 Configuring A Setpoint Control Via Analog Input.................................................................... 390
6.4.3 Creating Self-Toggling (Pulsing) Relays................................................................................. 393
6.4.4 Changing A Starter Battery Set............................................................................................... 393
6.4.5 Performing Remote Start/Stop And Acknowledgement.......................................................... 395
6.4.5.1 Operating Modes..................................................................................................................... 395
6.4.5.2 Setting Up A Test With Or Without Load................................................................................. 396
6.4.5.3 Remote Start/Stop And Acknowledgement............................................................................. 397
6.4.6 Connecting An IKD 1 On CAN Bus 1...................................................................................... 400
6.4.7 Configuring A PWM Duty Cycle For A CAT ADEM Controller................................................ 405
6.4.8 Connecting A GSM Modem..................................................................................................... 406

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6.4.9 Connecting A Landline Modem............................................................................................... 411


6.4.10 Wiring Self Powered Discrete Inputs....................................................................................... 415
6.4.11 Connecting Analog Inputs In Series........................................................................................ 415
6.4.12 Setup Phoenix Expansion Modules......................................................................................... 416
6.4.12.1 Configure External Inputs/Outputs (Phoenix).......................................................................... 419
6.4.13 Run-Up Synchronization......................................................................................................... 422
6.4.13.1 Configuration........................................................................................................................... 424
6.4.13.2 Procedures.............................................................................................................................. 425
6.4.13.3 Parameter Information............................................................................................................. 432
6.4.13.4 Commissioning Checklist........................................................................................................ 433
6.5 CANopen Applications............................................................................................................ 434
6.5.1 Remote Control....................................................................................................................... 434
6.5.1.1 Remote Start/Stop And Acknowledgement............................................................................. 434
6.5.1.2 Transmitting A Frequency Setpoint......................................................................................... 439
6.5.1.3 Transmitting A Voltage Setpoint.............................................................................................. 441
6.5.1.4 Transmitting A Power Factor Setpoint..................................................................................... 443
6.5.1.5 Transmitting A Power Setpoint................................................................................................ 445
6.5.1.6 Transmitting Multiple Setpoints............................................................................................... 448
6.5.1.7 Remotely Changing The Setpoint........................................................................................... 450
6.5.1.8 Transmitting A Remote Control Bit.......................................................................................... 452
6.5.2 Sending A Data Protocol via TPDO........................................................................................ 453
6.5.3 Troubleshooting....................................................................................................................... 455
6.6 Modbus Applications............................................................................................................... 456
6.6.1 Remote Control....................................................................................................................... 456
6.6.1.1 Remote Start/Stop And Acknowledgement............................................................................. 456
6.6.1.2 Setpoint Setting....................................................................................................................... 457
6.6.1.3 Remotely Changing The Setpoint........................................................................................... 460
6.6.2 Changing Parameter Settings................................................................................................. 462
6.6.2.1 Parameter Setting................................................................................................................... 462
6.6.2.2 Configuration Of LogicsManager Functions............................................................................ 464
6.6.2.3 Operating Modes..................................................................................................................... 467
6.6.2.4 Configuration Of Remote Start/Stop And Acknowledgement.................................................. 468
6.6.2.5 Remotely Acknowledge Single Alarm Messages.................................................................... 473
6.6.2.6 Remotely Clearing The Event History..................................................................................... 473
6.6.2.7 Remotely Resetting The Default Values................................................................................. 474
6.6.3 Exception Responses.............................................................................................................. 476

7 Interfaces And Protocols...................................................................................................... 477

7.1 Interfaces Overview................................................................................................................. 477


7.2 CAN Interfaces........................................................................................................................ 477
7.2.1 CAN Interface 1 (Guidance level)............................................................................................ 477
7.2.2 CAN Interface 2 (Engine level)................................................................................................ 478

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7.2.3 CAN Interface 3 (System level)............................................................................................... 478


7.3 Serial Interfaces...................................................................................................................... 479
7.3.1 RS-232 Interface (Serial Interface 1)....................................................................................... 479
7.3.2 RS-485 Interface (Serial Interface 2)....................................................................................... 479
7.4 CANopen Protocol................................................................................................................... 480
7.5 J1939 Protocol........................................................................................................................ 482
7.5.1 Displayed Messages............................................................................................................... 482
7.5.2 Supported J1939 ECUs & Remote Control Messages............................................................ 487
7.6 Modbus Protocol..................................................................................................................... 489
7.7 Load Sharing........................................................................................................................... 492

8 Technical Specifications...................................................................................................... 495

8.1 Technical Data........................................................................................................................ 495


8.1.1 Measuring Values.................................................................................................................... 495
8.1.2 Ambient Variables................................................................................................................... 496
8.1.3 Inputs/Outputs......................................................................................................................... 496
8.1.4 Interface.................................................................................................................................. 498
8.1.5 Battery..................................................................................................................................... 499
8.1.6 Housing................................................................................................................................... 499
8.1.7 Approvals................................................................................................................................ 499
8.1.8 Generic Note........................................................................................................................... 500
8.2 Environmental Data................................................................................................................. 500
8.3 Accuracy.................................................................................................................................. 501

9 Appendix................................................................................................................................ 503

9.1 Characteristics......................................................................................................................... 503


9.1.1 Triggering Characteristics....................................................................................................... 503
9.1.2 VDO Inputs Characteristics..................................................................................................... 509
9.1.2.1 VDO Input "Pressure" ............................................................................................................. 509
9.1.2.2 VDO Input "Temperature" ....................................................................................................... 511
9.1.2.3 Pt100 RTD............................................................................................................................... 513
9.2 Data Protocols......................................................................................................................... 514
9.2.1 CANopen/Modbus................................................................................................................... 514
9.2.1.1 Data Protocol 5003.................................................................................................................. 514
9.2.2 CANopen................................................................................................................................. 534
9.2.2.1 Protocol 4103 (J1939 Standard Visualization)........................................................................ 534
9.2.2.2 Protocol 4104 (J1939 Scania S6 Visualization)...................................................................... 539
9.2.2.3 Protocol 4105 (J1939 Deutz EMR2 Visualization).................................................................. 539
9.2.2.4 Protocol 4110 (J1939 MTU ADEC Visualization).................................................................... 540
9.2.2.5 Protocol 5004 (Generator Values Visualization)..................................................................... 540
9.2.2.6 Protocol 5005 (Mains Values Visualization)............................................................................ 545
9.2.2.7 Protocol 5011 (Alarm Values Visualization)............................................................................ 547

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9.2.2.8 Protocol 6000 (Load Share Message)..................................................................................... 566


9.2.2.9 Protocol 65000 (External Discrete I/O 1 to 8).......................................................................... 571
9.2.2.10 Protocol 65001 (External Discrete I/O 9 to 16)........................................................................ 572
9.2.2.11 Protocol 65002 (External Discrete I/O 17 to 24)...................................................................... 572
9.2.2.12 Protocol 65003 (External Discrete I/O 25 to 32)...................................................................... 573
9.2.3 Modbus.................................................................................................................................... 574
9.2.3.1 Protocol 5010 (Basic Visualization)......................................................................................... 574
9.2.4 Additional Data Identifier......................................................................................................... 609
9.2.4.1 Transmit Data.......................................................................................................................... 609
9.2.4.2 Receive Data........................................................................................................................... 615
9.3 Analog Manager Reference.................................................................................................... 617
9.3.1 Data Sources........................................................................................................................... 617
9.3.1.1 Group 00: Internal Values....................................................................................................... 617
9.3.1.2 Group 01: Generator Values................................................................................................... 618
9.3.1.3 Group 02: Mains Values.......................................................................................................... 619
9.3.1.4 Group 03: Busbar 1 Values..................................................................................................... 620
9.3.1.5 Group 05: Controller Setpoints................................................................................................ 620
9.3.1.6 Group 06: DC Analog Input Values......................................................................................... 621
9.3.1.7 Group 07: Engine Values 1 (J1939)........................................................................................ 621
9.3.1.8 Group 08: External Analog Input Values................................................................................. 624
9.3.1.9 Group 09: Engine Values 2 (J1939)........................................................................................ 625
9.3.2 Reference Values.................................................................................................................... 625
9.3.2.1 Generator Rated Voltage........................................................................................................ 625
9.3.2.2 Mains Rated Voltage............................................................................................................... 626
9.3.2.3 Rated Frequency..................................................................................................................... 626
9.3.2.4 Generator Rated Active Power................................................................................................ 627
9.3.2.5 Generator Rated Reactive Power........................................................................................... 627
9.3.2.6 Mains Rated Voltage............................................................................................................... 628
9.3.2.7 Mains Rated Reactive Power.................................................................................................. 629
9.3.2.8 Generator Rated Apparent Power........................................................................................... 629
9.3.2.9 Mains Rated Apparent Power................................................................................................. 630
9.3.2.10 Generator / Mains Power Factor............................................................................................. 631
9.3.2.11 Generator Rated Current......................................................................................................... 632
9.3.2.12 Mains Rated Current............................................................................................................... 633
9.3.2.13 Rated Speed........................................................................................................................... 633
9.3.2.14 Battery Voltage........................................................................................................................ 634
9.3.2.15 Busbar 1 Rated Voltage.......................................................................................................... 634
9.3.2.16 Display Value Format.............................................................................................................. 634
9.4 LogicsManager Reference...................................................................................................... 635
9.4.1 LogicsManager Overview........................................................................................................ 635
9.4.2 Logical Symbols...................................................................................................................... 637
9.4.3 Logical Outputs....................................................................................................................... 638

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9.4.4 Logical Command Variables................................................................................................... 643


9.4.4.1 Group 00: Flags Condition 1................................................................................................... 643
9.4.4.2 Group 01: Alarm System......................................................................................................... 648
9.4.4.3 Group 02: Systems Condition................................................................................................. 649
9.4.4.4 Group 03: Engine Control........................................................................................................ 650
9.4.4.5 Group 04: Applications Condition............................................................................................ 652
9.4.4.6 Group 05: Engine Related Alarms........................................................................................... 655
9.4.4.7 Group 06: Generator Related Alarms...................................................................................... 655
9.4.4.8 Group 07: Mains Related Alarms............................................................................................ 657
9.4.4.9 Group 08: System Related Alarms.......................................................................................... 658
9.4.4.10 Group 09: Discrete Inputs....................................................................................................... 659
9.4.4.11 Group 10: Analog Inputs......................................................................................................... 660
9.4.4.12 Group 11: Clock And Timer..................................................................................................... 661
9.4.4.13 Group 12: External Discrete Inputs 1...................................................................................... 662
9.4.4.14 Group 13: Discrete Outputs..................................................................................................... 662
9.4.4.15 Group 14: External Discrete Outputs 1................................................................................... 663
9.4.4.16 Group 15: Flexible Limits......................................................................................................... 664
9.4.4.17 Group 18: Transistor Outputs.................................................................................................. 665
9.4.4.18 Group 22: External Discrete Inputs 2...................................................................................... 666
9.4.4.19 Group 23: External Discrete Outputs 2................................................................................... 667
9.4.4.20 Group 24: Flags Condition 2................................................................................................... 668
9.4.4.21 Group 25: Ext. Analog inputs.................................................................................................. 670
9.4.4.22 Group 26: Flags Of LS5 (33 to 48).......................................................................................... 670
9.4.4.23 Group 27: Flags Of LS5 (49 to 64).......................................................................................... 673
9.4.5 Factory Settings...................................................................................................................... 676
9.5 Event And Alarm Reference.................................................................................................... 687
9.5.1 Alarm Classes......................................................................................................................... 687
9.5.2 Conversion Factors................................................................................................................. 688
9.5.3 Status Messages..................................................................................................................... 688
9.5.4 Alarm Messages...................................................................................................................... 692
9.6 Formulas................................................................................................................................. 700
9.6.1 Load Dependent Start Stop (LDSS) Formulas........................................................................ 700
9.7 Additional Information.............................................................................................................. 701
9.7.1 D-SUB Connector Housing..................................................................................................... 701
9.7.2 CAN Bus Pin Assignments Of Third-Party Units..................................................................... 702

10 Glossary And List Of Abbreviations.................................................................................... 705

11 Index....................................................................................................................................... 707

14 easYgen-3400/3500 | Genset Control 37528


General Information
About This Manual > Depiction Of Notes And Ins...

1 General Information
1.1 About This Manual
1.1.1 Revision History

Rev. Date Editor Changes

NEW 2011-02-28 TE Release

1.1.2 Depiction Of Notes And Instructions


Safety instructions Safety instructions are marked with symbols in these instructions.
The safety instructions are always introduced by signal words that
express the extent of the danger.

DANGER!
This combination of symbol and signal word indicates
an immediately-dangerous situation that could cause
death or severe injuries if not avoided.

WARNING!
This combination of symbol and signal word indicates
a possibly-dangerous situation that could cause death
or severe injuries if it is not avoided.

CAUTION!
This combination of symbol and signal word indicates
a possibly-dangerous situation that could cause slight
injuries if it is not avoided.

NOTICE!
This combination of symbol and signal word indicates
a possibly-dangerous situation that could cause prop-
erty and environmental damage if it is not avoided.

Tips and recommendations


This symbol indicates useful tips and recommenda-
tions as well as information for efficient and trouble-
free operation.

Additional markings To emphasize operating instructions, results, lists, references, and


other elements, the following markings are used in these instruc-
tions:

37528 easYgen-3400/3500 | Genset Control 15


General Information
Service And Warranty

Marking Explanation

Step-by-step instructions

ð Results of action steps

References to sections of these instructions and to


other relevant documents

Listing without fixed sequence

[Buttons] Operating elements (e.g. buttons, switches), display


elements (e.g. signal lamps)

‘Display’ Screen elements (e.g. buttons, programming of func-


tion keys)

1.2 Copyright And Disclaimer


Disclaimer
All information and instructions in this operating manual have been
provided under due consideration of applicable guidelines and reg-
ulations, the current and known state of the art, as well as our
many years of in-house experience. Woodward GmbH assumes no
liability for damages due to:
n Failure to comply with the instructions in this operating manual
n Improper use / misuse
n Willful operation by non-authorized persons
n Unauthorized conversions or non-approved technical modifica-
tions
n Use of non-approved spare parts
The originator is solely liable to the full extent for damages caused
by such conduct. The agreed upon obligations in the delivery con-
tract, the general terms and conditions, the manufacturer’s delivery
conditions, and the statutory regulations valid at the time the con-
tract was concluded, apply.

Copyright
This operating manual is protected by copyright. No part of this
operating manual may be reproduced in any form or incorporated
into any information retrieval system without written permission of
Woodward GmbH.
Delivery of the operating manual to third parties, duplication in any
form - including excerpts - as well as exploitation and/or communi-
cation of the content, are not permitted without a written declara-
tion of release by Woodward GmbH.
Actions to the contrary exact damage compensation. We reserve
the right to enforce additional claims.

1.3 Service And Warranty


Our Customer Service is available for technical information.
Please see page 2 for the contact data.
In addition, our employees are constantly interested in new infor-
mation and experiences that arise from usage and could be val-
uable for the improvement of our products.

16 easYgen-3400/3500 | Genset Control 37528


General Information
Safety > Personnel

Warranty terms
For information on the locally applicable warranty
terms, please refer to the sales documents provided
with the product.

1.4 Safety
1.4.1 Intended Use
The genset control unit has been designed and constructed solely
for the intended use described in this manual.

The genset control unit must be used exclusively for engine-generator system
management applications.

n Intended use requires operation of the control unit within the specifications
listed in Ä Chapter 8.1 ‘Technical Data’ on page 495.
n All permissible applications are outlined in Ä Chapter 6 ‘Application’
on page 357.
n Intended use also includes compliance with all instructions and safety notes
presented in this manual.
n Any use which exceeds or differs from the intended use shall be considered
improper use.
n No claims of any kind for damage will be entertained if such claims result
from improper use.

NOTICE!
Damage due to improper use!
Improper use of the genset control unit may cause
damage to the control unit as well as connected com-
ponents.
Improper use includes, but is not limited to:
– Operation outside the specified operation condi-
tions.

1.4.2 Personnel

WARNING!
Hazards due to insufficiently qualified personnel!
If unqualified personnel perform work on or with the
control unit hazards may arise which can cause
serious injury and substantial damage to property.
– Therefore, all work must only be carried out by
appropriately qualified personnel.

This manual specifies the personnel qualifications required for the


different areas of work, listed below:

37528 easYgen-3400/3500 | Genset Control 17


General Information
Safety > General Safety Notes

The workforce must only consist of persons who can be expected


to carry out their work reliably. Persons with impaired reactions due
to, for example, the consumption of drugs, alcohol, or medication
are prohibited.
When selecting personnel, the age-related and occupation-related
regulations governing the usage location must be observed.

1.4.3 General Safety Notes


Electrical hazards
DANGER!
Life-threatening hazard from electric shock!
There is an imminent life-threatening hazard from elec-
tric shocks from live parts. Damage to insulation or to
specific components can pose a life-threatening
hazard.
– Only a qualified electrician should perform work on
the electrical equipment.
– Immediately switch off the power supply and have
it repaired if there is damage to the insulation.
– Before beginning work at live parts of electrical
systems and resources, cut the electricity and
ensure it remains off for the duration of the work.
Comply with the five safety rules in the process:
– cut electricity;
– safeguard against restart;
– ensure electricity is not flowing;
– earth and short-circuit; and
– cover or shield neighbouring live parts.
– Never bypass fuses or render them inoperable.
Always use the correct amperage when changing
fuses.
– Keep moisture away from live parts. Moisture can
cause short circuits.

Prime mover safety


WARNING!
Hazards due to insufficient prime mover protection
The engine, turbine, or other type of prime mover
should be equipped with an overspeed (overtempera-
ture, or overpressure, where applicable) shutdown
device(s), that operates totally independently of the
prime mover control device(s) to protect against run-
away or damage to the engine, turbine, or other type of
prime mover with possible personal injury or loss of life
should the mechanical-hydraulic gov-ernor(s) or elec-
tric control(s), the actuator(s), fuel control(s), the
driving mechanism(s), the linkage(s), or the controlled
device(s) fail.

18 easYgen-3400/3500 | Genset Control 37528


General Information
Safety > General Safety Notes

Modifications
WARNING!
Hazards due to unauthorized modifications
Any unauthorized modifications to or use of this equip-
ment outside its specified mechanical, electrical, or
other operating limits may cause personal injury and/or
property damage, including damage to the equipment.
Any unauthorized modifications:
– constitute "misuse" and/or "negligence" within the
meaning of the product warranty thereby excluding
warranty coverage for any resulting damage
– invalidate product certifications or listings.

Use of batteries/alternators
NOTICE!
Damage to the control system due to improper
handling
Disconnecting a battery from a control system that
uses an alternator or battery-charging device whilst the
charging device is still connected causes damage to
the control system.
– Make sure the charging device is turned off before
disconnecting the battery from the system.

Electrostatic discharge
Protective equipment: n ESD wrist band

NOTICE!
Damage from electrostatic discharge
All electronic equipment sensitive to damage from
electrostatic discharge, which can cause the control
unit to malfunction or fail.
– To protect electronic components from static
damage, take the precautions listed below.

1. Avoid build-up of static electricity on your body by not


wearing clothing made of synthetic materials. Wear cotton or
cotton-blend materials as much as possible because these
do not store static electric charges as easily as synthetics.

2. Before any maintenance work on the control unit, ground


yourself by touching and holding a grounded metal object
(pipes, cabinets, equipment, etc.) to discharge any static
electricity.
Alternatively wear an ESD wrist band connected to ground.
3. Keep plastic, vinyl, and Styrofoam materials (such as plastic
or Styrofoam cups, cigarette packages, cellophane wrappers,
vinyl books or folders, plastic bottles, etc.) away from the
control unit, modules and work area.

37528 easYgen-3400/3500 | Genset Control 19


General Information
Safety > General Safety Notes

4. Opening the control cover may void the unit warranty. Do not
remove the printed circuit board (PCB) from the control cab-
inet unless instructed by this manual.

If instructed by this manual to remove the PCB


from the control cabinet, follow these precau-
tions:
– Ensure that the device is completely voltage-
free (all connectors have to be discon-
nected).
– Do not touch any part of the PCB except the
edges.
– Do not touch the electrical conductors, con-
nectors, or components with conductive
devices or with bare hands.
– When replacing a PCB, keep the new PCB in
the plastic antistatic protective bag it comes
in until you are ready to install it. Immediately
after removing the old PCB from the control
cabinet, place it in the antistatic protective
bag.

For additional information on how to prevent damage


to electronic components caused by improper han-
dling, read and observe the precautions in:
– "Woodward manual 82715, Guide for Handling and
Protection of Electronic Controls, Printed Circuit
Boards, and Modules".

The unit is capable to withstand an electrostatic


powder coating process with a voltage of up to 85 kV
and a current of up to 40 µA.

Notes on marine usage Marine usage of the easYgen genset control requires additional
precautions as listed below:

The specified marine approvals are initially only valid


for metal housing units. They are only valid for plastic
housing units, if they are installed using the screw kit .
– Use all 12 screws and tighten accordingly.

n The easYgen-3000 Series has an internally isolated power


supply.

20 easYgen-3400/3500 | Genset Control 37528


General Information
Safety > Protective Equipment And T...

NOTICE!
Malfunctions due to insufficient protection against
electromagnetic interference
Exposure to increased electromagnetic interference on
bridge and deck zones may cause malfunctions or
incorrect internal readings.
– Install an EMI filter (i.e. TIMONTA FSS2-65-4/3) for
the power supply inputs when using the control
unit on bridge and deck zones.

Some additional, independent safety and protection


devices are necessary to meet safety requirements of
Rules and Regulations of marine Classification Soci-
eties.
– Please refer to the corresponding documents
issued by marine Classification Societies for the
applicable reqiurements.

The easYgen is type approved by LR Lloyd's Register.


– Please consider for final functional arrangements
to comply with appropriate Lloyd's Register Rules
as subject of the Plan Approval process.

1.4.4 Protective Equipment And Tools


Protective gear Personal protective equipment serves to protect risks to the safety
and health of persons as well as to protect delicate components
during work.
Certain tasks presented in this manual require the personnel to
wear protective equipment. Specific required equipment is listed in
each individual set of instructions.
The cumulative required personal protective equipment is detailed
below:
ESD wrist band
The ESD (electrostatic discharge) wrist band keeps the user's
body set to ground potential. This measure protects sensitive elect-
ronic components from damage due to electrostatic discharge.

Tools Use of the proper tools ensures successful and safe execution of
tasks presented in this manual.
Specific required tools are listed in each individual set of instruc-
tions.
The cumulative required tools are detailed below:
Torque screwdriver
A torque-screwdriver allow fastening of screws to a precisely speci-
fied torque.
n Note the required torque range indiviually specified in the tasks
listed in this manual.

37528 easYgen-3400/3500 | Genset Control 21


General Information
Safety > Protective Equipment And T...

22 easYgen-3400/3500 | Genset Control 37528


System Overview
Display And Status Indicators

2 System Overview
This chapter provides a basic overview of the genset control unit.
Refer to the comprehensive chapters indicated below to commis-
sion the control unit:
n Ä Chapter 3 ‘Installation’ on page 29 provides information on
how to mount the unit and setup connections.
n Ä Chapter 4 ‘Configuration’ on page 75 provides information
on basic setup and reference information on all configurable
parameters.
n Ä Chapter 5 ‘Operation’ on page 327 provides information on
how to access the unit via the front panel or remotely using the
ToolKit software provided by Woodward.
n Ä Chapter 6 ‘Application’ on page 357 provides application
examples as well as instructions for the corresponding required
configuration.
n Ä Chapter 7 ‘Interfaces And Protocols’ on page 477 provides
reference information on the usage of the interfaces and proto-
cols provided by the control unit.

2.1 Display And Status Indicators


easYgen-3500 display
The display (Fig. 3) as part of the easYgen-3500 is used for direct
access to status information and configuration.

For information on the usage of the graphical user


interface refer to Ä Chapter 5.2 ‘Front Panel Access’
on page 336.
The easYgen-3400 is not equipped with a display and
requires remote access for configuration (Ä Chapter
5.1 ‘Access Via PC (ToolKit)’ on page 327).

Fig. 3: Display

easYgen-3400 LEDs
The easYgen-3400 unit with metal housing and without display and
buttons features two LEDs (Fig. 4) on the front plate.
The two LEDs indicate the following states:

State Indication

NOT illumi- No data is received by any interface.


nated

Blinking green Data is received by any interface, the blinking rate


increases with the load on the interfaces until it is illumi-
Fig. 4: Position of LEDs
nated:

n Green
n Red
n Orange

Illuminated Increased data traffic is received by any interface.


green

37528 easYgen-3400/3500 | Genset Control 23


System Overview
Hardware Interfaces (Termina...

State Indication

Illuminated red The number of participants on the load share bus does
not match with the configuration.

Illuminated red/ The number of participants on the load share bus does
green not match with the configuration and data is received by
any interface.
(appears as
orange)

Table 1: COMMS LED

State Indication

NOT illumi- The unit is not ready for operation.


nated

Illuminated The unit is ready for operation and no alarm is present.


green

Blinking green/ The unit is ready for operation, but a warning alarm
red (alarm class A or B) is present.

(appears as
orange)

Illuminated red The unit is ready for operation, but a shutdown alarm
(alarm class C, D, E or F) is present.

blinking red The unit is ready for operation, but a shutdown and a
warning alarm is present.

Table 2: RUN LED

Definition
An alarm is "present" when it is active or latched (trig-
gered).

2.2 Hardware Interfaces (Terminals)


The easYgen-3400/3500 (Fig. 5) provides the following terminals.

24 easYgen-3400/3500 | Genset Control 37528


System Overview
Application Modes Overview

Fig. 5: easYgen-3000 Series (housing variants)


A easYgen-3500 (plastic housing with display) 5 CAN bus interface connector #3
B easYgen-3400 (sheet metal housing) 6 Discret inputs terminal
1 Mains/generator/busbar PT terminal 7 Relay outputs terminal
2 Analog inputs/outputs and generator CT ter- 8 RS-232 interface connector
minal 9 RS-485 interface connector
3 CAN bus interface connector #1
4 CAN bus interface connector #2

For information on how to setup connections refer to


Ä Chapter 3.3 ‘Setup Connections’ on page 35.
For information on the interfaces and protocols refer to
Ä Chapter 7 ‘Interfaces And Protocols’ on page 477.

2.3 Application Modes Overview


The genset control provides the following basic functions via the
application modes listed below.

For detailed information on the application modes and


special applications refer to Ä Chapter 6 ‘Application’
on page 357.

Application Mode Symbol Function

None No breaker control.

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop

GCBopen GCB control (open)

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop

37528 easYgen-3400/3500 | Genset Control 25


System Overview
Application Modes Overview

Application Mode Symbol Function

n Engine/generator protection (relay output to open GCB)


n Mains failure detection with mains decoupling (GCB)

GCB GCB control (open/close)

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n Mains failure detection with mains decoupling (GCB)

GCB/MCB GCB/MCB control (open/close)

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n MCB operation (relay outputs to open and close MCB)
n Mains failure detection with mains decoupling (GCB and/or MCB)
n Auto mains failure operation (AMF)

GCB/GGB GCB/GGB control (open/close)

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n GGB operation (relay output to open and close the GGB)
n Mains failure detection with mains decoupling (GCB)

GCB/GGB/MCB GCB/GGB/MCB control (open/close)

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n GGB operation (relay output to open and close the GGB)
n MCB operation (relay outputs to open and close the MCB)
n Mains failure detection with mains decoupling (GCB/MCB)
n Auto mains failure operation (AMF)

GCB/LS5 GCB/LS5

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)

26 easYgen-3400/3500 | Genset Control 37528


System Overview
Application Modes Overview

Application Mode Symbol Function

n Connection to LS-5 system, LS5 runs as independent unit (Mode “LS5”)


n Auto mains failure operation (AMF) guided by LS-5 system

GCB/L-MCB GCB/L-MCB

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current,


power,coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n MCB operation via LS-5, LS-5 runs as slave unit (Mode “L-MCB”)
n Mains failure detection with mains decoupling via LS-5 (MCB)
n Auto mains failure operation (AMF)

GCB/GGB/L-MCB GCB/GGB/L-MCB

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n GGB operation (relay output to open and close the GGB)
n MCB operation via LS-5, LS-5 runs as slave unit (Mode “L-MCB”)
n Mains failure detection with mains decoupling via LS-5 (MCB)
n Auto mains failure operation (AMF)

GCB/L-GGB GCB/L-GGB

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n GGB operation via LS-5, LS-5 runs as slave unit (Mode “L-GGB”)

Notes

This is an application mode for isolated operation only. The parallel to mains operation is
not supported.

GCB/L-GGB/L-MCB GCB/L-GGB/L-MCB

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n GGB operation via LS-5, LS-5 runs as slave unit (Mode “L-GGB”)
n MCB operation via LS-5, LS-5 runs as slave unit (Mode “L-MCB”)
n Mains failure detection with mains decoupling via LS-5 (MCB)
n Auto mains failure operation (AMF)

37528 easYgen-3400/3500 | Genset Control 27


System Overview
Application Modes Overview

28 easYgen-3400/3500 | Genset Control 37528


Installation
Mount Housing (Sheet Metal)

3 Installation
3.1 Mount Housing (Sheet Metal)
Dimensions

Fig. 6: Sheet metal housing - dimensions

37528 easYgen-3400/3500 | Genset Control 29


Installation
Mount Housing (Sheet Metal)

Mounting into a cabinet


Special tool: n Torque screwdriver
Proceed as follows to install the unit using the screw kit:

Fig. 7: Sheet metal housing - drill plan


1. Drill the holes according to the dimensions in Fig. 7 (dimen-
sions shown in mm).

Ensure sufficient clearance for access to the ter-


minals (top and bottom) and connectors located
at the sides.

2. Mount the unit to the panel and insert the screws.


3. Tighten the screws to 0.6 Nm (5.3 pound inches) of torque.

Tighten the screws with a crosswise pattern to


ensure even pressure distribution.

If the thickness of the panel sheet exceeds 2.5


mm, be sure to use screws with a length
exceeding the panel sheet thickness by 4 mm.

30 easYgen-3400/3500 | Genset Control 37528


Installation
Mount Housing (Plastic)

3.2 Mount Housing (Plastic)


Mount the housing either using the clamp fasteners (Ä Chapter
3.2.1 ‘Clamp Fastener Installation’ on page 32) or the screw kit
(Ä Chapter 3.2.2 ‘Screw Kit Installation’ on page 33).

– Don't drill holes if you want to use the clamp fas-


teners. If the holes are drilled into the panel, the
clamp fasteners cannot be used anymore.
– Some versions of the plastic housing are not
equipped with nut inserts and may not be fastened
with the screw kit.
– In order to enhance the protection to IP 66, fasten
the unit with the screw kit instead of the clamp fas-
tener hardware.

Dimensions

Fig. 8: Plastic housing - dimensions

Panel cutout

Measure Description Tolerance

H Height Total 217 mm ---

h Panel cutout 183 mm + 1.0 mm

h' Housing 181 mm


dimension

B Width Total 282 mm ---

b Panel cutout 249 mm + 1.1 mm


Fig. 9: Cut out schematic
b' Housing 247 mm
dimension

Depth Total 99 mm ---

37528 easYgen-3400/3500 | Genset Control 31


Installation
Mount Housing (Plastic) > Clamp Fastener Installation

The maximum permissible corner radius is 4 mm.

3.2.1 Clamp Fastener Installation


For installation into a door panel with the fastening clamps, pro-
ceed as follows:
1. Cut out the panel according to the dimensions in Fig. 9.

Don't drill the holes if you want to use the clamp


fasteners. If the holes are drilled into the panel,
the clamp fasteners cannot be used anymore!

2. Loosen the wire connection terminal screws on the back of


the unit and remove the wire connection terminal strip if
required.

Fig. 10: Remove terminals

3. Insert the four clamping screws into the clamp inserts from
the shown side (Fig. 11; opposite the nut insert) until they are
almost flush. Do not completely insert the screws into the
clamp inserts.
4. Insert the unit into the panel cutout. Verify that the unit fits
correctly in the cutout. If the panel cutout is not big enough,
enlarge it accordingly.

Fig. 11: Insert screws in clamps

32 easYgen-3400/3500 | Genset Control 37528


Installation
Mount Housing (Plastic) > Screw Kit Installation

5. Re-install the clamp inserts by tilting the insert to a 45° angle.


(Fig. 12/1) Insert the nose of the insert into the slot on the
side of the housing. (Fig. 12/2) Raise the clamp insert so that
it is parallel to the control panel.

Fig. 12: Attach clamp inserts

6. Tighten the clamping screws (Fig. 13/1) until the control unit
is secured to the control panel (Fig. 13/2). Over tightening of
these screws may result in the clamp inserts or the housing
breaking. Do not exceed the recommended tightening torque
of 0.1 Nm.

Fig. 13: Tighten clamping screws

7. Reattach the wire connection terminal strip (Fig. 14) and


secure them with the side screws.

Fig. 14: Reattach terminals

3.2.2 Screw Kit Installation

The housing is equipped with 12 nut inserts (Fig. 15),


which must all be tightened properly to achieve the
required degree of protection.

37528 easYgen-3400/3500 | Genset Control 33


Installation
Mount Housing (Plastic) > Screw Kit Installation

Fig. 15: Plastic housing - drill plan


Special tool: n Torque screwdriver
Proceed as follows to install the unit using the screw kit:
1. Cut out the panel and drill the holes according to the dimen-
sions in Fig. 15 (dimensions shown in mm).
2. Insert the unit into the panel cutout. Verify that the unit fits
correctly in the cutout. If the panel cutout is not big enough,
enlarge it accordingly.
3. Insert the screws and tighten to 0.6 Nm (5.3 pound inches) of
torque.

Tighten the screws with a crosswise pattern to


ensure even pressure distribution.

If the thickness of the panel sheet exceeds 2.5


mm, be sure to use screws with a length
exceeding the panel sheet thickness by 4 mm.

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Installation
Setup Connections > Wiring Diagram

3.3 Setup Connections


General notes
NOTICE!
Malfunctions due to literal use of example values
All technical data and ratings indicated in this chapter
are merely listed as examples. Literal use of these
values does not take into account all actual specifica-
tions of the control unit as delivered.
– For definite values please refer to chapter
Ä Chapter 8.1 ‘Technical Data’ on page 495.

Wire sizes

AWG mm² AWG mm² AWG mm² AWG mm² AWG mm² AWG mm²

30 0.05 21 0.38 14 2.5 4 25 3/0 95 600MCM 300

28 0.08 20 0.5 12 4 2 35 4/0 120 750MCM 400

26 0.14 18 0.75 10 6 1 50 300MCM 150 1000MC 500


M

24 0.25 17 1.0 8 10 1/0 55 350MCM 185

22 0.34 16 1.5 6 16 2/0 70 500MCM 240

Table 3: Conversion chart - wire sizes

3.3.1 Wiring Diagram

The Protective Earth terminal 61 is not connected on


the sheet metal housing.
– Use the protective earth (PE) connector located at
the bottom center of the sheet metal housing
instead.

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Installation
Setup Connections > Wiring Diagram

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Installation
Setup Connections > Power Supply

Fig. 16: Wiring diagram

3.3.2 Power Supply


General notes
WARNING!
Risk of electric shock
– Connect Protective Earth (PE) to the unit to avoid
the risk of electric shock.
Setup the connection using screw-plug-ter-
minal 61.
– The conductor providing the connection must have
a wire larger than or equal to 2.5 mm² (14 AWG).
The connection must be performed properly.

WARNING!
Risk of electric shock
– Connect Protective Earth (PE) to the unit to avoid
the risk of electric shock.
Use the protective earth (PE) connector located at
the bottom center of the sheet metal housing.
– The conductor providing the connection must have
a wire larger than or equal to 2.5 mm² (14 AWG).
The connection must be performed properly.

Woodward recommends to use one of the following


slow-acting protective devices in the supply line to ter-
minal 63:
– Fuse NEOZED D01 6A or equivalent or
– Miniature Circuit Breaker 6A / Type C
(for example: ABB type: S271C6 or equivalent)

Schematic and terminals

Fig. 17: Power supply - wiring

Terminal Description Amax

A 61 PE (protective earth) - plastic housing 2.5 mm²


ONLY

B 63 12/24Vdc (8 to 40.0 Vdc) 2.5 mm²

C 64 0 Vdc 2.5 mm²

Table 4: Power supply - terminal assignment

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Installation
Setup Connections > Charging Alternator

Characteristics

Fig. 18: Power supply - crank waveform

3.3.3 Charging Alternator


General notes
The charging alternator D+ acts as an output for pre-
exciting the charging alternator during engine start-up
only.
During regular operation, it acts as an input for moni-
toring the charging voltage.

Schematic and terminals

Fig. 19: Charging alternator - wiring

Terminal Description Amax

A 63 Battery B+ (8 to 40 Vdc) 2.5 mm²

B 65 Auxiliary excitation output D+ 2.5 mm²

Table 5: Charging alternator - terminal assignment

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Installation
Setup Connections > Voltage Measuring > Generator Voltage

3.3.4 Voltage Measuring


General notes
NOTICE!
Incorrect readings due to improper setup
The control unit will not measure voltage correctly if
the 120 V and 480 V inputs are utilized simultaneously.
– Never use both sets of voltage measuring inputs.

Woodward recommends protecting the voltage meas-


uring inputs with slow-acting fuses rated for 2 to 6 A.

3.3.4.1 Generator Voltage


General notes
If parameter 1800 Äp. 88 ("Gen. PT secondary rated
volt.") is configured with a value between 50 and
130 V, the 120 V input terminals must be used for
proper measurement.
If parameter 1800 Äp. 88 ("Gen. PT secondary rated
volt.") is configured with a value between 131 and
480 V, the 480 V input terminals must be used for
proper measurement.

Schematic and terminals

Fig. 20: Voltage measuring - generator - wiring

Terminal Description Amax

A 29 Generator voltage - L1 120 Vac 2.5 mm²

B 30 480 Vac 2.5 mm²

C 31 Generator voltage - L2 120 Vac 2.5 mm²

D 32 480 Vac 2.5 mm²

E 33 Generator voltage - L3 120 Vac 2.5 mm²

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Installation
Setup Connections > Voltage Measuring > Generator Voltage

Terminal Description Amax

F 34 480 Vac 2.5 mm²

G 35 Generator voltage - N 120 Vac 2.5 mm²

H 36 480 Vac 2.5 mm²

Table 6: Voltage measuring - generator - terminal assignment

3.3.4.1.1 Parameter Setting '3Ph 4W OD' (3-phase, 4-wire, Open delta)


Generator windings

Table 7: Generator windings - 3Ph 4W OD

Measuring inputs

Fig. 21: Measuring inputs - 3Ph 4W OD

Terminal assignment

3Ph 4W OD Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

29 31 33 35 30 32 34 36

Phase L1 L2 L3 --- L1 L2 L3 ---

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Installation
Setup Connections > Voltage Measuring > Generator Voltage

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible, if both voltage
systems use the same N terminal.

3.3.4.1.2 Parameter Setting '3Ph 4W' (3-phase, 4-wire)


Generator windings

Table 8: Generator windings - 3Ph 4W

Measuring inputs

Fig. 22: Measuring inputs - 3Ph 4W

Terminal assignment

3Ph 4W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

29 31 33 35 30 32 34 36

Phase L1 L2 L3 N L1 L2 L3 N

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Installation
Setup Connections > Voltage Measuring > Generator Voltage

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible, if both voltage
systems use the same N terminal.

3.3.4.1.3 Parameter Setting '3Ph 3W' (3-phase, 3-wire)


Generator windings

Table 9: Generator windings - 3Ph 3W

Measuring inputs

Fig. 23: Measuring inputs - 3Ph 3W

Terminal assignment

3Ph 3W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

29 31 33 35 30 32 34 36

Phase L1 L2 L3 --- L1 L2 L3 ---

For different voltage systems, different wiring terminals


have to be used.

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Installation
Setup Connections > Voltage Measuring > Generator Voltage

3.3.4.1.4 Parameter Setting '1Ph 3W' (1-phase, 3-wire)


Generator windings

Table 10: Generator windings - 1Ph 3W

Measuring inputs

Fig. 24: Measuring inputs - 1Ph 3W

Terminal assignment

1Ph 3W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

29 31 33 35 30 32 34 36

Phase L1 N L3 N L1 N L3 N

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible, if both voltage
systems use the same N terminal.

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Installation
Setup Connections > Voltage Measuring > Generator Voltage

3.3.4.1.5 Parameter Setting '1Ph 2W' (1-phase, 2-wire)

The 1-phase, 2-wire measurement may be performed


phase-neutral or phase-phase.
– Please note to configure and wire the easYgen
consistently.

'1Ph 2W' Phase-Neutral Measuring


Generator windings

Table 11: Generator windings - 1Ph 2W (phase neutral)

Measuring inputs

Fig. 25: Measuring inputs - 1Ph 2W (phase neutral)

Terminal assignment

1Ph 2W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

29 31 33 35 30 32 34 36

Phase L1 N N N L1 N N N

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Installation
Setup Connections > Voltage Measuring > Generator Voltage

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible if both voltage
systems use the same N terminal.

Never configure the busbar measurement for phase-


neutral, if the other systems like mains and generator
are configured as 3ph 3W or 4ph 4W without being the
neutral in the middle of the triangle.
The phase angle for synchronization would be incor-
rect.

'1Ph 2W' Phase-Phase Measuring


Generator windings

Table 12: Generator windings - 1Ph 2W (phase-phase)

Measuring inputs

Fig. 26: Measuring inputs - 1Ph 2W (phase-phase)

Terminal assignment

1Ph 2W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

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Installation
Setup Connections > Voltage Measuring > Mains Voltage

1Ph 2W Wiring terminals

29 31 33 35 30 32 34 36

Phase L1 L2 --- --- L1 L2 --- ---

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible, if both voltage
systems use the same N terminal.

3.3.4.2 Mains Voltage


General notes
If parameter 1803 Äp. 89 ("Mains PT secondary rated
volt.") is configured with a value between 50 and 130
V, the 100 V input terminals must be used for proper
measurement.
If parameter 1803 Äp. 89 ("Mains PT secondary rated
volt.") is configured with a value between 131 and 480
V, the 400 V input terminals must be used for proper
measurement.

If the easYgen is intended to be operated in parallel


with the mains, the mains voltage measuring inputs
must be connected.
If an external mains decoupling is performed, jumpers
between busbar and mains voltage measuring inputs
may be installed.

Schematic and terminals

Fig. 27: Voltage measuring - mains - wiring

Terminal Description Amax

A 21 Mains voltage - L1 120 Vac 2.5 mm²

B 22 480 Vac 2.5 mm²

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Installation
Setup Connections > Voltage Measuring > Mains Voltage

Terminal Description Amax

C 23 Mains voltage - L2 120 Vac 2.5 mm²

D 24 480 Vac 2.5 mm²

E 25 Mains voltage - L3 120 Vac 2.5 mm²

F 26 480 Vac 2.5 mm²

G 27 Mains voltage - N 120 Vac 2.5 mm²

H 28 480 Vac 2.5 mm²

Table 13: Voltage measuring - mains - terminal assignment

3.3.4.2.1 Parameter Setting '3Ph 4W' (3-phase, 4-wire)


Mains windings

Table 14: Mains windings - 3Ph 4W

Measuring inputs

Fig. 28: Measuring inputs - 3Ph 4W

Terminal assignment

3Ph 4W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

21 23 25 27 22 24 26 28

Phase L1 L2 L3 N L1 L2 L3 N

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Installation
Setup Connections > Voltage Measuring > Mains Voltage

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible if both voltage
systems use the same N terminal.

3.3.4.2.2 Parameter Setting '3Ph 3W' (3-phase, 3-wire)


Mains windings

Table 15: Mains windings - 3Ph 3W

Measuring inputs

Fig. 29: Measuring inputs - 3Ph 3W

Terminal assignment

3Ph 3W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

21 23 25 27 22 24 26 28

Phase L1 L2 L3 --- L1 L2 L3 ---

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible if both voltage
systems use the same N terminal.

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Installation
Setup Connections > Voltage Measuring > Mains Voltage

3.3.4.2.3 Parameter Setting '1Ph 3W' (1-phase, 3-wire)


Mains windings

Table 16: Mains windings - 1Ph 3W

Measuring inputs

Fig. 30: Measuring inputs - 1Ph 3W

Terminal assignment

1Ph 3W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

21 23 25 27 22 24 26 28

Phase L1 N L3 N L1 N L3 N

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible, if both voltage
systems use the same N terminal.

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Installation
Setup Connections > Voltage Measuring > Mains Voltage

3.3.4.2.4 Parameter Setting '1Ph 2W' (1-phase, 2-wire)

The 1-phase, 2-wire measurement may be performed


phase-neutral or phase-phase.
– Please note to configure and wire the easYgen
consistently.

'1Ph 2W' Phase-Neutral Measuring


Mains windings

Table 17: Mains windings - 1Ph 2W (phase neutral)

Measuring inputs

Fig. 31: Measuring inputs - 1Ph 2W (phase neutral)

Terminal assignment

1Ph 2W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

21 23 25 27 22 24 26 28

Phase L1 N N N L1 N N N

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Installation
Setup Connections > Voltage Measuring > Mains Voltage

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible, if both voltage
systems use the same N terminal.

'1Ph 2W' Phase-Phase Measuring


Mains windings

Table 18: Mains windings - 1Ph 2W (phase-phase)

Measuring inputs

Fig. 32: Measuring inputs - 1Ph 2W (phase-phase)

Terminal assignment

1Ph 2W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C E G B D F H

21 23 25 27 22 24 26 28

Phase L1 L2 --- --- L1 L2 --- ---

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible, if both voltage
systems use the same N terminal.

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Installation
Setup Connections > Voltage Measuring > Busbar Voltage (System 1) ...

3.3.4.3 Busbar Voltage (System 1) 1Ph 2W


General notes
If parameter 1812 ("Busb1 PT secondary rated volt.")
is configured with a value between 50 and 130 V, the
120 V input terminals must be used for proper
measure-ment.
If parameter 1812 ("Busb1 PT secondary rated volt.")
is configured with a value between 131 and 480 V, the
480 V input terminals must be used for proper
measure-ment.

The 1-phase, 2-wire measurement may be performed


phase-neutral or phase-phase.
– Please note to configure and wire the easYgen
consistently.

Schematic and terminals

Fig. 33: Voltage measuring - busbar - wiring

Terminal Description Amax

A 37 Busbar voltage (system 120 Vac 2.5 mm²


1) - phase L1
B 38 480 Vac 2.5 mm²

C 39 Busbar voltage (system 120 Vac 2.5 mm²


1) - phase L2 / N
D 40 480 Vac 2.5 mm²

Table 19: Voltage measuring - busbar - terminal assignment

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Installation
Setup Connections > Voltage Measuring > Busbar Voltage (System 1) ...

3.3.4.3.1 '1Ph 2W' Phase-Neutral Measuring


Busbar windings

Table 20: Busbar windings - 1Ph 2W (phase neutral)

Measuring inputs

Fig. 34: Measuring inputs - 1Ph 2W (phase neutral)

Terminal assignment

1Ph 2W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C B D

37 39 38 ---

Phase L1 N L1 ---

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible, if both voltage
systems use the same N terminal.

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Installation
Setup Connections > Voltage Measuring > Busbar Voltage (System 1) ...

3.3.4.3.2 '1Ph 2W' Phase-Phase Measuring


Busbar windings

Table 21: Busbar windings - 1Ph 2W (phase-phase)

Measuring inputs

Fig. 35: Measuring inputs - 1Ph 2W (phase-phase)

Terminal assignment

1Ph 2W Wiring terminals

Rated voltage (range) 120 V (50 to 130 Veff.) 480 V (131 to 480 Veff.)

Measuring range (max.) 0 to 150 Vac 0 to 600 Vac

Terminal A C B D

37 39 38 40

Phase L1 L2 L1 L2

For different voltage systems, different wiring terminals


have to be used.
Incorrect measurements are possible, if both voltage
systems use the same N terminal.

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Installation
Setup Connections > Current Measuring > Generator Current

3.3.5 Current Measuring


3.3.5.1 Generator Current
General notes
WARNING!
Dangerous voltages due to missing load
– Before disconnecting the device, ensure that the
current transformer (CT) is short-circuited.

Generally, one line of the current transformers secon-


dary must be grounded close to the CT.

Schematic and terminals

Fig. 36: Current measuring - generator - wiring

Terminal Description Amax

A 8 Generator current - L3 - trans- 2.5 mm²


former terminal s1 (k)

B 7 Generator current - L3 - trans- 2.5 mm²


former terminal s2 (l)

C 6 Generator current - L2 - trans- 2.5 mm²


former terminal s1 (k)

D 5 Generator current - L2 - trans- 2.5 mm²


former terminal s2 (l)

E 4 Generator current - L1 - trans- 2.5 mm²


former terminal s1 (k)

F 3 Generator current - L1 - trans- 2.5 mm²


former terminal s2 (l)

Table 22: Current measuring - generator - terminal assignment

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Installation
Setup Connections > Current Measuring > Generator Current

3.3.5.1.1 Parameter Setting 'L1 L2 L3'


Schematic and terminals

L1 L2 L3 Wiring terminals

Terminal F E D C B A

3 4 5 6 7 8

Phase s2 (k) s1 (l) L1 s2 (k) s1 (l) L2 s2 (k) s1 (l) L3


L1 L2 L3

Fig. 37: Current measuring - gener-


ator, L1 L2 L3

3.3.5.1.2 Parameter Setting 'Phase L1' 'Phase L2' 'Phase L3'


Schematic and terminals

Fig. 38: Current measuring - generator, 'Phase L1' 'Phase L2' 'Phase L3'

Wiring terminals

F E D C B A

Phase L1

Terminal 3 4 5 6 7 8

Phase s2 (k) s1 (l) L1 --- --- --- ---


L1

Phase L2

Terminal 3 4 5 6 7 8

Phase --- --- s2 (k) s1 (l) L2 --- ---


L2

Phase L3

Terminal 3 4 5 6 7 8

Phase --- --- --- --- s2 (k) s1 (l) L3


L3

Phase L1 and L3

Terminal 3 4 5 6 7 8

Phase s2 (k) s1 (l) L1 --- --- s2 (k) s1 (l) L3


L1 L3

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Installation
Setup Connections > Current Measuring > Mains Current

"Phase L1 and L3" applies if the generator voltage


measurement is configured to 1Ph 3W (Ä Chapter
3.3.4.1.4 ‘ Parameter Setting '1Ph 3W' (1-phase, 3-
wire)’ on page 43).

3.3.5.2 Mains Current


General notes
WARNING!
Dangerous voltages due to missing load
– Before disconnecting the device, ensure that the
current transformer (CT) is short-circuited.

Generally, one line of the current transformers secon-


dary must be grounded close to the CT.

Schematic and terminals

Fig. 39: Current measuring - generator - wiring

Terminal Description Amax

A 2 Mains current - transformer ter- 2.5 mm²


minal s1 (k)

B 1 Mains current - transformer ter- 2.5 mm²


minal s2 (l)

Table 23: Current measuring - mains - terminal assignment

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Installation
Setup Connections > Current Measuring > Ground Current

3.3.5.2.1 Parameter Setting 'Phase L1' 'Phase L2' 'Phase L3'


Schematic and terminals

Fig. 40: Current measuring - mains, 'Phase L1' 'Phase L2' 'Phase L3'

Wiring terminals

B A

Phase L1

Terminal 1 2

Phase s2 (l) - L1 s1 (k) - L1

Phase L2

Terminal 1 2

Phase s2 (l) - L2 s1 (k) - L2

Phase L3

Terminal 1 2

Phase s2 (l) - L3 s1 (k) - L3

3.3.5.3 Ground Current


General notes
WARNING!
Dangerous voltages due to missing load
– Before disconnecting the device, ensure that the
current transformer (CT) is short-circuited.

The mains current input can be configured to measure


the mains current or ground current. The parameter
'Input mains current as' determines, if this input will
measure the mains current (default) or the ground cur-
rent.

Generally, one line of the current transformers secon-


dary must be grounded close to the CT.

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Installation
Setup Connections > Power Measuring

Schematic and terminals

Fig. 41: Current measuring - ground current - wiring

Terminal Description Amax

A 2 Ground current - transformer ter- 2.5 mm²


minal s1 (k)

B 1 Ground current - transformer ter- 2.5 mm²


minal s2 (l)

Table 24: Current measuring - ground current - terminal assign-


ment

3.3.6 Power Measuring


If the unit's current transformers are wired according to the diagram
(Fig. 42), the following values are displayed.

Parameter Description Sign displayed

Generator real power Genset generating kW + Positive

Generator real power Genset in reverse power - Negative

Generator power factor Inductive / lagging + Positive


(cos φ)

Generator power factor Capacitive / leading - Negative


(cos φ)

Mains real power Plant exporting kW + + Positive

Mains real power Plant importing kW - - Negative

Mains power factor (cos Inductive / lagging + Positive


φ)

Mains power factor (cos Capacitive / leading - Negative


φ)

Fig. 42: Power measuring - wiring

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Installation
Setup Connections > Power Factor Definition

3.3.7 Power Factor Definition


Definition Power Factor is defined as a ratio of the real power to apparent
power. In a purely resistive circuit, the voltage and current wave-
forms are instep resulting in a ratio or power factor of 1.00 (often
referred to as unity).
In an inductive circuit the current lags behind the voltage waveform
resulting in usable power (real power) and unusable power (reac-
tive power). This results in a positive ratio or lagging power factor
(i.e. 0.85lagging).
In a capacitive circuit the current waveform leads the voltage wave-
form resulting in usable power (real power) and unusable power
(reactive power). This results in a negative ratio or a leading power
factor (i.e. 0.85leading).

Properties

Inductive Capacitive

Load type Electrical load whose current waveform lags the Electrical load whose current waveform leads the
voltage waveform thus having a lagging power voltage waveform thus having a leading power
factor. Some inductive loads such as electric motors factor. Some capacitive loads such as capacitor
have a large startup current requirement resulting in banks or buried cable result in leading power fac-
lagging power factors. tors.

Different power factor i0.91 (inductive) c0.93 (capacitive)


display on the unit
lg.91 (lagging) ld.93 (leading)

Reactive power display 70 kvar (positive) -60 kvar (negative)


on the unit

Output of the interface + (positive) - (negative)

Current relation to lagging leading


voltage

Generator state over excited under excited

Control signal If the control unit is equipped with a power factor controller while in parallel with the utility:

A voltage lower "-" signal is output as long as the A voltage raise "+" signal is output as long as the
measured value is "more inductive" than the refer- measured value is "more capacitive" than the refer-
ence set point ence set point

Example: measured = i0.91; set point = i0.95 Example: measured = c0.91; set point = c0.95

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Installation
Setup Connections > Magnetic Pickup Unit (MPU)

Phasor diagram
The phasor diagram is used from the generator's view.

Inductive Capacitive

Diagram

3.3.8 Magnetic Pickup Unit (MPU)


General notes
The shield of the MPU (Magnetic Pickup Unit) connec-
tion cable must be connected to a single point ground
terminal near the easYgen.
The shield must not be connected at the MPU side of
the cable.

The number of teeth on the flywheel reference gear


and the flywheel speed must be configured so that the
magnetic pickup input frequency does not exceed
14kHz.

Overview

Fig. 43: MPU - overview

Schematic and terminals

Fig. 44: MPU - input

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Installation
Setup Connections > Discrete Inputs

Terminal Description Amax

A 79 MPU input - inductive/ 2.5 mm²


switching

B 80 MPU input - GND 2.5 mm²

Characteristic

Fig. 45: MPU - characteristic

Fig. 45 shows the minimal necessary input voltage


depending on frequency.

3.3.9 Discrete Inputs


General notes
WARNING!
Hazards due to improper implementation of emer-
gency stop
Discrete Input DI01 "Emergency Stop" is only a sig-
naling input. This input may only be used to signal that
an external emergency stop button has been actuated.
According to EN 60204, this input is not approved to
be used as the emergency stop function.
– The emergency stop function must be imple-
mented external to the control and cannot rely on
the control to function properly.

The discrete inputs are electrically isolated which per-


mits the polarity of the connections to be either positive
or negative.
– All discrete inputs must use the same polarity,
either positive or negative signals, due to the
common ground.

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Installation
Setup Connections > Discrete Inputs

Schematic and terminal assign-


ment

Fig. 46: Discrete input - positive polarity signal

Fig. 47: Discrete input - negative polarity signal

Terminal Description Amax

A B

66 67 Discrete Input [DI 01] Preconfigured to "Emergency stop" * 2.5 mm²

GND 68 Discrete Input [DI 02] Preconfigured to "Start in AUTO" * 2.5 mm²
Common ground 69 Discrete Input [DI 03] Preconfigured to "Low oil pressure" 2.5 mm²
*

70 Discrete Input [DI 04] Preconfigured to "Coolant tempera- 2.5 mm²


ture" *

71 Discrete Input [DI 05] Preconfigured to "Alarm acknowl- 2.5 mm²


edge" *

72 Discrete Input [DI 06] Preconfigured to "Enable MCB" * 2.5 mm²

73 Discrete Input [DI 07] Fixed to "Reply: MCB open" 2.5 mm²

74 Discrete Input [DI 08] Fixed to "Reply: GCB open" 2.5 mm²

75 Discrete Input [DI 09] LogicsManager * 2.5 mm²

Fixed to "GGB open" if GGB control


activated

76 Discrete Input [DI 10] LogicsManager * 2.5 mm²

Fixed to "Load busbar is dead" if


GGB control activated and param-
eter3441 Äp. 197 is configured to
"On" *

77 Discrete Input [DI 11] LogicsManager * 2.5 mm²

78 Discrete Input [DI 12] LogicsManager * 2.5 mm²

* configurable via LogicsManager

Operation logic Discrete inputs may be configured to normally open (N.O.) or nor-
mally closed (N.C.) states.

Fig. 48: Discrete inputs - state N.O.


In the state N.O., no potential is present during normal operation; if
an alarm is issued or control operation is performed, the input is
energized.

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Installation
Setup Connections > Relay Outputs (LogicsManag...

Fig. 49: Discrete inputs - state N.C.


In the state N.C., a potential is continuously present during normal
operation; if an alarm is issued or control operation is performed,
the input is de-energized.
The N.O. or N.C. contacts may be connected to the signal terminal
as well as to the ground terminal of the discrete input (Ä ‘Sche-
matic and terminal assignment’ on page 63).

3.3.10 Relay Outputs (LogicsManager)


General notes
CAUTION!
The relay output "Ready for operation" must be wired
in series with an emergency stop function. This means
that it must be ensured that the generator circuit
breaker is opened and the engine is stopped if this
relay output is deenergized.
– We recommend to signal this fault independently
from the unit if the availability of the plant is impor-
tant.

For information on interference suppressing circuits


when connecting 24 V relays, please refer to
Ä Chapter 3.5 ‘Connecting 24 V Relays’ on page 73.

Schematic and terminals

Fig. 50: Relay outputs - schematic

Terminal Description Amax

Term. Com. Type

A B Form A N.O. make contact

42 41 Relay output [R 01] All Fixed to "Ready for operation" * N.O. 2.5 mm²

43 46 Relay output [R 02] All Preconfigured to "Centralized alarm" * SW 2.5 mm²

44 Relay output [R 03] All Preconfigured to "Starter" * SW 2.5 mm²

45 Relay output [R 04] All Preconfigured to "Fuel solenoid / gas SW 2.5 mm²
valve" *

48 47 Relay output [R 05] All Preconfigured to "Preglow" * SW 2.5 mm²

50 49 Relay output [R 06] LogicsManager * SW 2.5 mm²

to Fixed to "Command: close GCB" * N.O.

52 51 Relay output [R 07] Preconfigured to "Mains decoupling" * SW 2.5 mm²

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Installation
Setup Connections > Relay Outputs (LogicsManag...

Terminal Description Amax

Term. Com. Type

to Fixed to "Command: open GCB" * N.O.

54 53 Relay output [R 08] LogicsManager * SW 2.5 mm²

Fixed to "Command: close MCB" * N.O.

56 55 Relay output [R 09] Preconfigured to "Mains decoupling" * SW 2.5 mm²

Fixed to "Command: open MCB" * N.O.

57 60 Relay output [R 10] Preconfigured to "Auxiliary services" * SW 2.5 mm²

Fixed to "Command: close GGB" * N.O.

58 Relay output [R 11] Preconfigured to "Alarm class A and SW 2.5 mm²


B" *

Fixed to "Command: open GGB" * N.O.

59 Relay output [R 12] All Preconfigured to "Alarm class C, D, E SW 2.5 mm²


or F" *

* configurable via LogicsManager

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Installation
Setup Connections > Analog Inputs

Notes
– LogicsManager: Using the function LogicsMan-
ager it is possible to freely program the relays for
all appliction modes.
– : no breaker mode;
: GCBopen
: GCB
: GCB/MCB
: GCB/GGB
: GCB/GGB/MCB
: GCB/LS5
: GCB/L-MCB
: GCB/GGB/L-MCB
: GCB/L-GGB
: GCB/L-GGB/L-MCB
– SW: switchable via the software;
N.O.: normally open (make) contact

3.3.11 Analog Inputs


It is recommended to use two-pole analog senders. This ensures
an accuracy of ≤ 1% for 0 to 500 Ohm inputs and ≤ 1.2% for 0 to
20 mA inputs.

The return wires (GND) should be connected to PE


(terminal 61; for two-pole senders) or engine ground
(terminal 62; for single-pole senders) as close to the
easYgen terminals as possible.

The following senders may be used for the analog inputs:


n 0 to 20 mA
n resistive (0 to 500 Ohm)
n VDO, 0 to 180 Ohm; 0 to 5 bar, Index "III"; 0 to 10 bar, Index
"IV"
n VDO, 0 to 380 Ohm; 40 to 120 °, Index "92-027-004; 50 to 125
°, Index "92-027-006

A catalog of all available VDO sensors is available for


download at the VDO homepage (http://www.vdo.com)

Wiring Two-Pole Senders


To ensure accurate system measurements, all VDO
sending units must utilize insulated wires that are con-
nected to the easYgen analog input ground (terminals
9/11/13).
Terminals 9/11/13 must have jumper wires connected
to the PE connection (terminal 61).

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Installation
Setup Connections > Analog Inputs

To ensure accurate system measurements, all VDO


sending units must utilize insulated wires that are con-
nected to the easYgen analog input ground (terminals
9/11/13).
Terminals 9/11/13 must have jumper wires connected
to the PE connection (located at the bottom center of
the sheet metal housing).
The Protective Earth terminal 61 is not connected on
the sheet metal housing.

Fig. 51: Analog inputs - wiring two-pole senders

Terminal Description Amax

9 Analog input [AI 01] ground, connected 2.5 mm²


with PE

10 Analog input [AI 01] 2.5 mm²

11 Analog input [AI 02] ground, connected 2.5 mm²


with PE

12 Analog input [AI 02] 2.5 mm²

13 Analog input [AI 03] ground, connected 2.5 mm²


with PE

14 Analog input [AI 03] 2.5 mm²

Wiring Single-Pole Senders

Fig. 52: Analog inputs - wiring single-pole senders

It is not necessary to connect the 0/4 to 20 mA sensors


with PE in when using two pole senders.

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Installation
Setup Connections > Analog Outputs

Terminal Description Amax

9 Analog input [AI 01] ground, connected 2.5 mm²


with engine ground

10 Analog input [AI 01] 2.5 mm²

11 Analog input [AI 02] ground, connected 2.5 mm²


with engine ground

12 Analog input [AI 02] 2.5 mm²

13 Analog input [AI 03] ground, connected 2.5 mm²


with engine ground

14 Analog input [AI 03] 2.5 mm²

Wiring Single and Two-Pole


Senders Simultaneously

Fig. 53: Analog inputs - wiring single-/two-pole senders

Terminal Description Amax

9 Analog input [AI 01] ground, connected 2.5 mm²


with PE / engine ground

10 Analog input [AI 01] 2.5 mm²

11 Analog input [AI 02] ground, connected 2.5 mm²


with PE / engine ground

12 Analog input [AI 02] 2.5 mm²

13 Analog input [AI 03] ground, connected 2.5 mm²


with PE / engine ground

14 Analog input [AI 03] 2.5 mm²

3.3.12 Analog Outputs


Controller configuration and an external jumper can change the
multifunction controller bias output signals. The analog outputs are
galvanically isolated.

Controller wiring

Type Terminal Descrip- Amax


tion

I A 15 IA Analog 2.5 mm²


Fig. 54: Analog controller output - output [AO
Current B 16 2.5 mm²
wiring 01]
C 17 GND 2.5 mm²

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Installation
Setup Connections > Serial Interfaces > RS-485 Interface

Type Terminal Descrip- Amax


tion

V A 15 2.5 mm²

Voltage B 16 VA 2.5 mm²

C 17 GND 2.5 mm²

PWM A 15 2.5 mm²

B 16 PWM 2.5 mm²

C 17 GND 2.5 mm²

I A 18 IA Analog 2.5 mm²


output [AO
Current B 19 2.5 mm²
02]
C 20 GND 2.5 mm²

V A 18 2.5 mm²

Voltage B 19 VA 2.5 mm²

C 20 GND 2.5 mm²

PWM A 18 2.5 mm²

B 19 PWM 2.5 mm²

C 20 GND 2.5 mm²

3.3.13 Serial Interfaces


3.3.13.1 RS-485 Interface
General notes
Please note that the easYgen must be configured for
half- or full-duplex configuration.

Pin assignment

Terminal Description Amax

1 not connected N/A

2 B (TxD+) N/A

Fig. 55: SUB-D connector - pins 3 not connected N/A

4 B' (RxD+) N/A

5 not connected N/A

6 not connected N/A

7 A (TxD-) N/A

8 not connected N/A

9 A' (RxD-) N/A

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Installation
Setup Connections > Serial Interfaces > RS-232 Interface

RS-485 Half-Duplex

Fig. 56: RS-485 - connection for half-duplex operation

RS-485 Full-Duplex

Fig. 57: RS-485 - connection for full-duplex operation

3.3.13.2 RS-232 Interface

Terminal Description Amax

1 not connected N/A

2 RxD (receive data) N/A

Fig. 58: SUB-D connector - pins 3 TxD (transmit data) N/A

4 not connected N/A

5 GND (system ground) N/A

6 not connected N/A

7 RTS (request to send) N/A

8 CTS (clear to send) N/A

9 not connected N/A

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Installation
CAN Bus Interfaces

3.4 CAN Bus Interfaces


Pin assignment

Terminal Description Amax

1 not connected N/A

2 CAN-L N/A

Fig. 59: SUB-D connector - pins 3 GND N/A

4 not connected N/A

5 not connected N/A

6 not connected N/A

7 CAN-H N/A

8 not connected N/A

9 not connected N/A

Table 25: Pin assignment

Topology
Please note that the CAN bus must be terminated with
a resistor, which corresponds to the impedance of the
cable (e.g. 120 Ohms, 1/4 W) at both ends.
The termination resistor is connected between CAN-H
and CAN-L (Fig. 61).

Fig. 60: CAN bus - termination

The termination has to be performed with a resistance


which corresponds to the impedance of the used cable
(e.g 120 Ohms)

For very critical EMC conditions (many noise sources with high
noise levels) and for high transmission rates we recommend to use
the 'Split termination concept' as shown.
n Divide the termination resistance into 2x60 Ohms with a center
tap connected to ground via a capacitor of 10 to 100 nF
(Fig. 60).

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Installation
CAN Bus Interfaces

Maximum CAN bus length The maximum length of the communication bus wiring is
dependent on the configured Baud rate. Observe the maximum
bus length ().
(Source: CANopen; Holger Zeltwanger (Hrsg.); 2001 VDE
VERLAG GMBH, Berlin und Offenbach; ISBN 3-8007-2448-0).

Baud rate Max. length

1000 kbit/s 25 m

800 kbit/s 50 m

500 kbit/s 100 m

250 kbit/s 250 m

125 kbit/s 500 m

50 kbit/s 1000 m

20 kbit/s 2500 m

Bus shielding All bus connections of the easYgen are internally grounded via an
RC element. Therefore, they may either be grounded directly (rec-
ommended) or also via an RC element on the opposite bus con-
nection.

Fig. 61: Bus shielding

Troubleshooting
If data is not transmitting on the CAN bus, check the
for the following common CAN bus communication
problems:
– A T-structure bus is utilized
– CAN-L and CAN-H are interchanged
– Not all devices on the bus are using identical Baud
rates
– Terminating resistor(s) are missing
– The configured baud rate is too high for wiring
length
– The CAN bus cable is routed in close proximity
with power cables

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Installation
Connecting 24 V Relays

Woodward recommends the use of shielded, twisted-


pair cables for the CAN bus (see examples).
– Lappkabel Unitronic LIYCY (TP) 2×2×0.25
– UNITRONIC-Bus LD 2×2×0.22

3.5 Connecting 24 V Relays

NOTICE!
Damage to adjacent electronic components due to
induced voltages
– Implement protection circuits if required as detailed
below.

Interferences in the interaction of all components may affect the


function of electronic devices. One interference factor is disabling
inductive loads, like coils of electromagnetic switching devices.
When disabling such a device, high switch-off induced voltages
may occur, which might destroy adjacent electronic devices or
result interference voltage pulses, which lead to functional faults,
by capacitive coupling mechanisms.
Since an interference-free switch-off is not possible without addi-
tional equipment, the relay coil is connected with an interference
suppressing circuit.
If 24 V (coupling) relays are used in an application, it is required to
connect a protection circuit to avoid interferences.

Fig. 62 shows the exemplary connection of a diode as


an interference suppressing circuit.

Fig. 62: Protection circuit (example)

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Installation
Connecting 24 V Relays

Advantages and disadvantages of different interference sup-


pressing circuits are as follows:

Connection diagram Load current / voltage curve Advantages Disadvantages

Uncritical dimensioning High release delay

Lowest possible induced


voltage

Very simple and reliable

Uncritical dimensioning No attenuation below VVDR

High energy absorption

Very simple setup

Suitable for AC voltage

Reverse polarity protected

HF attenuation by energy Exact dimensioning required


storage

Immediate shut-off limiting

Attenuation below limiting


voltage

Very suitable for AC voltage

Reverse polarity protected

74 easYgen-3400/3500 | Genset Control 37528


Configuration
Basic Setup > Configure Language/Clock

4 Configuration
All parameters are assigned a unique Parameter Identification
Number.
The Parameter Identification Number may be used to reference
individual parameters listed in this manual.

This Parameter Identification Number is also displayed


in the ToolKit configuration screens next to the respec-
tive parameter.

4.1 Basic Setup


4.1.1 Configure Language/Clock
General notes The following parameters are used to set the unit language, the
current date and time, and the daylight saving time feature.

If an Asian language is configured, some parameter


screens may be displayed with an empty space at the
bottom of the parameter list, which may be interpreted
as an end of the list, although more parameters exist
and are displayed when scrolling down.

ID Parameter CL Setting range Description

[Default]

1700 Language 0 selectable lan- The desired language for the unit display text is configured here.
guages
(Set language)
[English]

1710 Hour 0 hour 0 to 23 h


The hour of the clock time is set here.
[real-time
clock]

Example

n 0 = 0th hour of the day (midnight).


n 23 = 23rd hour of the day (11 pm).

1709 Minute 0 0 to 59 min The minute of the clock time is set here.

[real-time
clock]

Example

n 0 = 0th minute of the hour


n 59 = 59th minute of the hour

1708 Second 0 0 to 59 s The second of the clock time is set here.

[real-time
clock]

Example

37528 easYgen-3400/3500 | Genset Control 75


Configuration
Basic Setup > Configure Language/Clock

ID Parameter CL Setting range Description

[Default]

n 0 = 0th second of the minute


n 59 = 59th second of the minute

1711 Day 0 day 1 to 31 The day of the date is set here.

[real-time
clock]

Example

n 1 = 1st day of the month.


n 31 = 31st day of the month.

1712 Month 0 month 1 to 12 The month of the date is set here.

[real-time
clock]

Example

n 1 = 1st month of the year.


n 12 = 12th month of the year.

1713 Year 0 year 0 to 99 The year of the date is set here.

[real-time
clock]

Example

n 0 = Year 2000
n 99 = Year 2099

4591 Daylight 2 The daylight saving time feature enables to automatically adjust the real-time
saving time clock to local daylight saving time (DST) provisions. If daylight saving time is
enabled, the real-time clock will automatically be advanced by one hour when
the configured DST begin date and time is reached and falls back again by
one hour when the configured DST end date and time is reached.

If the unit is used in the southern hemisphere, the DST function will be
inverted automatically, if the DST begin month is later in the year than the
DST end month.

On Daylight saving time is enabled.

[Off] Daylight saving time is disabled.

Notes

Do not change the time manually during the hour of the automatic time
change if DST is enabled to avoid a wrong time setting.

Events or alarms, which occur during this hour might have a wrong time
stamp.

4594 DST begin time 2 0 to 23


The real-time clock will be advanced by one hour when this time is reached
[0] on the DST begin date.

Example

n 0 = 0th hour of the day (midnight)


n 23 = 23rd hour of the day (11 pm)

Notes

This parameter is only displayed, if Daylight saving time (param-


eter 4591 Äp. 76) is set to "On".

76 easYgen-3400/3500 | Genset Control 37528


Configuration
Basic Setup > Configure Language/Clock

ID Parameter CL Setting range Description

[Default]

4598 DST begin 2 Sunday to Sat- The weekday for the DST begin date is configured here
weekday urday
Notes
[Sunday]
This parameter is only displayed, if Daylight saving time (param-
eter 4591 Äp. 76) is set to "On".

4592 DST begin nth. 2 The order number of the weekday for the DST begin date is configured here.
weekday
[1st] DST starts on the 1st configured weekday of the DST begin month.

2nd DST starts on the 2nd configured weekday of the DST begin month.

3rd DST starts on the 3rd configured weekday of the DST begin month.

4th DST starts on the 4th configured weekday of the DST begin month.

Last DST starts on the last configured weekday of the DST begin month.

LastButOne DST starts on the last but one configured weekday of the DST begin month.

LastButTwo DST starts on the last but two configured weekday of the DST begin month.

LastButThree DST starts on the last but three configured weekday of the DST begin month.

Notes

This parameter is only displayed, if Daylight saving time (param-


eter 4591 Äp. 76) is set to "On".

4593 DST begin 2 1 to 12 The month for the DST begin date is configured here.
month
[1]

Example

n 1 = 1st month of the year


n 12 = 12th month of the year

Notes

This parameter is only displayed, if Daylight saving time (param-


eter 4591 Äp. 76) is set to "On".

4597 DST end time 2 0 to 23 The real-time clock will fall back by one hour when this time is reached on the
DST end date
[0]

Example

n 0 = 0th hour of the day (midnight).


n 23 = 23rd hour of the day (11 pm).

Notes

This parameter is only displayed, if Daylight saving time (param-


eter 4591 Äp. 76) is set to "On".

4599 DST end 2 Sunday to Sat- The weekday for the DST end date is configured here
weekday urday
Notes
[Sunday]
This parameter is only displayed, if Daylight saving time (param-
eter 4591 Äp. 76) is set to "On".

4595 DST end nth. 2 The order number of the weekday for the DST begin date is configured here.
weekday
[1st] DST ends on the 1st configured weekday of the DST begin month.

2nd DST ends on the 2nd configured weekday of the DST begin month.

37528 easYgen-3400/3500 | Genset Control 77


Configuration
Basic Setup > Configure Language/Clock

ID Parameter CL Setting range Description

[Default]

3rd DST ends on the 3rd configured weekday of the DST begin month.

4th DST ends on the 4th configured weekday of the DST begin month.

Last DST ends on the last configured weekday of the DST begin month.

LastButOne DST ends on the last but one configured weekday of the DST begin month.

LastButTwo DST ends on the last but two configured weekday of the DST begin month.

LastButThree DST ends on the last but three configured weekday of the DST begin month.

Notes

This parameter is only displayed, if Daylight saving time (param-


eter 4591 Äp. 76) is set to "On".

4596 DST end 2 1 to 12 The month for the DST begin date is configured here.
month
[1]

Example

n 1 = 1st month of the year


n 12 = 12th month of the year

Notes

This parameter is only displayed, if Daylight saving time (param-


eter 4591 Äp. 76) is set to "On".

Example If daylight saving time starts at 2:00 am on the 2nd Sunday in


March and ends at 2:00 am on the 1st Sunday in November, the
unit has to be configured like shown in to enable an automatic
change to daylight saving time and back to standard time.

ID Parameter Setting

4591 Daylight saving time On

4594 DST begin time 2

4598 DST begin weekday Sunday

4592 DST begin nth weekday 2nd

4593 DST begin month 3

4597 DST end time 2

4599 DST end weekday Sunday

4595 DST end sunday 1st

4596 DST end month 11

Table 26: Daylight saving time - configuration example

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Configuration
Basic Setup > Enter Password

USA, Canada European Union

Year DST Begins 2 DST Ends 2 DST Begins 1 DST Ends 1


a.m. (Second a.m. (First a.m. a.m.
Sunday in Sunday in UTC=GMT UTC=GMT
March) November) (Last Sunday (Last Sunday
in March) in October)

2008 March 9, 2008 November 2, March 30, October 26,


2008 2008 2008

2009 March 8, 2009 November 1, March 29, October 25,


2009 2009 2009

2010 March 14, November 7, March 28, October 31,


2010 2008 2010 2010

Table 27: Daylight saving time - examplary dates

4.1.2 Configure Display


The contrast and the brightness of the display may be adjusted
using this screen.

4.1.3 Lamp Test

All lights on the controller may be tested for correct


operation with this function.

4.1.4 Enter Password


General notes The controller utilizes a password protected multi-level configura-
tion access hierarchy. This permits varying degrees of access to
the parameters being granted by assigning unique passwords to
designated personnel.
A distinction is made between the access levels as follows:

Code Level

Code level CL0 (User This code level permits for monitoring of the system
Level) and limited access to the parameters.

Standard password = Configuration of the control is not permitted.


none
Only the parameters for setting the language, the
date, the time, and the horn reset time are acces-
sible.

The unit powers up in this code level.

Code level CL1 (Service This code level entitles the user to change selected
Level) non-critical parameters, such as setting the parame-
ters accessible in CL0 plus Bar/PSI, °C/°F.
Standard password = "0
0 0 1" The user may also change the password for
level CL1.

37528 easYgen-3400/3500 | Genset Control 79


Configuration
Basic Setup > Enter Password

Code Level
Access granted by this password expires two hours
after the password has been entered and the user is
returned to the CL0 level.

Code level CL2 (Tempo- This code level grants temporary access to most of
rary Commissioning the parameters. The password is calculated from the
Level) random number generated when the password is ini-
tially accessed.
No standard password
available It is designed to grant a user one-time access to a
parameter without having to give him a reusable
password. The user may also change the password
for level CL1.

Access granted by this password expires two hours


after the password has been entered and the user is
returned to the CL0 level. The password for the tem-
porary commissioning level may be obtained from the
vendor.

Code level CL3 (Com- This code level grants complete and total access to
missioning Level) most of the parameters. In addition, the user may
also change the passwords for levels CL1, CL2 and
Standard password = "0
CL3.
0 0 3"
Access granted by this password expires two hours
after the password has been entered and the user is
returned to the CL0 level.

Once the code level is entered, access to the configu-


ration menus will be permitted for two hours or until
another password is entered into the control. If a user
needs to exit a code level then code level, CL0 should
be entered. This will block unauthorized configuration
of the control.
A user may return to CL0 by allowing the entered
password to expire after two hours or by changing any
one digit on the random number generated on the
password screen and entering it into the unit.
It is possible to disable expiration of the password by
entering "0000" after the CL1 or CL3 password has
been entered. Access to the entered code level will
remain enabled until another password is entered.
Otherwise, the code level would expire when loading
the standard values (default 0000) via ToolKit.

Code Level Display The current code level is indicated by the lock symbol in the config-
uration menu screens. The lock symbol indicates the number of the
code level and appears as "locked" (in code level CL0) or
"unlocked" (in higher code levels).

80 easYgen-3400/3500 | Genset Control 37528


Configuration
Basic Setup > System Management

Symbol Status

Locked

Unlocked (Code Level 1)

ID Parameter CL Setting range Description

[Default]

10400 Password dis- 0 0000 to 9999 The password for configuring the control via the front panel must be entered
play here.
[random
number]

10405 Code level dis- 0 (display only) This value displays the code level, which is currently enabled for access via
play the front panel display.
[0]

10402 Password for 0 1 0000 to 9999 The password for configuring the control via the CAN interface #1 must be
CAN interface entered here.
[random
1
number]

10407 Code level 0 (display only) This value displays the code level, which is currently enabled for access via
CAN interface the CAN interface #1s.
[0]
1

10401 Password for 0 0000 to 9999 The password for configuring the control via the serial interface #1 must be
serial interface entered here.
[random
1
number]

10406 Code level 0 (display only) This value displays the code level, which is currently enabled for access via
serial interface RS-232 serial interface #1.
[0]
1

10430 Password for 2 0000 to 9999 The password for configuring the control via the serial interface #2 must be
serial interface entered here.
[random
2
number]

10420 Code level 0 (display only) This value displays the code level, which is currently enabled for access via
serial interface RS-485 serial interface #2.
[0]
2

4.1.5 System Management


ID Parameter CL Setting range Description

[Default]

1702 Device number 2 1 to 32 A unique address is assigned to the control though this parameter. This
unique address permits the controller to be correctly identified on the CAN
[1]
bus. The address assigned to the controller may only be used once.

All other bus addresses are calculated on the number entered in this param-
eter.

The device number is also important for the device assignment in load
sharing and load-dependent start/stop.

Notes

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Configuration
Basic Setup > Password System

ID Parameter CL Setting range Description

[Default]
The unit must be restarted after changing the device number to ensure proper
operation.

4556 Configure dis- 0 On The display backlight is always enabled.


play backlight
[Key activate] The display backlight will be dimmed, if no soft key is pressed for the time
configured in parameter 4557 Äp. 82.

4557 Time until 2 1 to 999 min If no soft key has been pressed for the time configured here, the display back-
backlight shut- light will be dimmed.
[120 min]
down
Notes

This parameter is only effective, if parameter 4556 Äp. 82 is configured to


"Key activat.".

1703 Factory default 0 Yes The following three parameters are visible and restoring the configured
settings parameters to factory default values is enabled.

[No] The following three parameters are invisible and restoring the configured
parameters to factory default values is not enabled.

1701 Reset factory 0 Yes All parameters, which the enabled access code grants priveleges to, will be
default values restored to factory default values.

[No] All parameters will remain as currently configured.

Notes

This parameter is only displayed, if Factory Settings (parameter


1703 Äp. 82) is set to "Yes".

10500 Start Boot- 2 00000 The bootloader is utilized for uploading application software only. The proper
loader enable code must be entered while the control is in access code level CL3 or
[42405]
higher to perform this function.

Notes

This parameter is only displayed, if Factory Settings (parameter


1703 Äp. 82) is set to "Yes".

This function is used for uploading application software and may only be used
by authorized Woodward service personnel!

1706 Clear eventlog 2 Yes The event history will be cleared.

[No] The event history will not be cleared.

Notes

This parameter is only displayed, if Factory Settings (parameter


1703 Äp. 82) is set to "Yes".

4.1.6 Password System


General notes
The following passwords grant varying levels of access
to the parameters.
Each individual password can be used to access the
appropriate configuration level through multiple access
methods and communication protocols (via the front
panel, via serial RS-232/485 interface, and via the
CAN bus).

82 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Measurement

ID Parameter CL Setting range Description

[Default]

10415 Basic code 1 0 to 9999 The password for the code level "Service" is defined in this parameter.
level
[-] Refer to Ä Chapter 4.1.4 ‘Enter Password’ on page 79 for default values.

10413 Commis- 3 0 to 9999 The password for the code level "Commission" is defined in this parameter.
sioning code
[-] Refer to Ä Chapter 4.1.4 ‘Enter Password’ on page 79 for default values.
level

10414 Commis- 3 0 to 9999 The algorithm for calculating the password for the code level "Temporary
sioning code Commissioning" is defined in this parameter.
[-]
level

10412 Temp. super- 5 0 to 9999 The algorithm for calculating the password for the code level "Temporary
comm. level Supercommissioning" is defined in this parameter.
[-]
code

10411 Supercommis- 5 0 to 9999 The password for the code level "Supercommissioning" is defined in this
sioning level parameter.
[-]
code
Refer to Ä Chapter 4.1.4 ‘Enter Password’ on page 79 for default values.

4.2 Configure Measurement


General notes
If the easYgen is intended to be operated in parallel
with the mains, the mains voltage measuring inputs
must be connected.
If an external mains decoupling is performed, jumpers
between busbar and mains voltage measuring inputs
may be installed.

Dependencies
PF Power Factor
P Active Power [kW]
S Apparent power [kVA]
Q Reactive Power [kvar]
The AC power triangle illustrates the dependencies between active
power, apparent power, reactive power and power factor.
n PF = P/S = cos Φ
n Q = √(S2-P2)
n S = √(P2+Q2)
n P = S * PF
Fig. 63: AC power triangle

ID Parameter CL Setting range Description

(abbreviation) [Default]

4103 Show mains 2 The easYgen provides on the upper part of the main screen a field to display
data measurement values coming from the easYgen itself or from the LS-5.
Optionally the field can be faded out, when no mains data are required.

No There will be nothing indicated related to mains values. The upper part of the
main screen is faded out and the remaining values of the generator will be
displayed larger.

37528 easYgen-3400/3500 | Genset Control 83


Configuration
Configure Measurement

ID Parameter CL Setting range Description

(abbreviation) [Default]

[EG3000] The mains measurement of the easYgen-3000 Series will be placed on the
upper part of the screen.

LS5 The mains data coming from LS-5 will be placed on the upper part of the
screen.

235 Generator type 2 The easYgen supports two types of generators:

n synchronous generators
n asynchronous generators (induction generators)

[Synchronous] The unit provides all functions which are needed for synchronous generator
applications. Isolated and mains parallel operation is supported.

Asynchronous The unit provides the special function of the asynchronousos generator with:

n The speed is regulated with the speed signal from the MPU or J1939/
CAN input (as long as the GCB is open).
n The closing of the GCB is executed, if the speed is within the corre-
sponding frequency range of the generator operating window. The
voltage and phase angle is ignored in this case.
n The generator monitoring (under/over frequency and under/overvoltage/
asymmetry) is switched off, until the generator breaker is closed.
n After opening the GCB, under/over frequency and under/overvoltage and
asymmetry monitoring is switched off again.
n The Frequency/MPU speed plausibility monitoring is only active, if the
GCB is closed.
n The synchronoscope is not displayed in the asynchronous modus.

Recommended settings

The asynchronous modus is normally used in mains parallel operation.


Please consider the following settings:

n Application mode (parameter 3444 Äp. 189) = GCB


n MPU input (parameter 1600 Äp. 239) = On
n Generator operating frequency (parameter 5802 Äp. 97, 5803 Äp. 97)

1750 System rated 2 50 / 60 Hz The rated frequency of the system is used as a reference figure for all fre-
frequency quency related functions, which use a percentage value, like frequency moni-
[50 Hz]
toring, breaker operation windows or the Analog Manager.

1601 Engine rated 2 500 to 4,000 Number of revolutions per minute of the engine at rated engine speed. The
speed rpm speed control with an ECU via J1939 CAN bus refers to this value.

[1,500 rpm]

1766 Generator 2 50 to 650000 V This value refers to the rated voltage of the generator (generator voltage on
rated voltage data plate) and is the voltage measured on the potential transformer primary.
[400 V]
The generator potential transformer primary voltage is entered in this param-
eter.

The generator rated voltage is used as a reference figure for all generator
voltage related functions, which use a percentage value, like generator
voltage monitoring, breaker operation windows or the Analog Manager.

1768 Mains rated 2 50 to 650000 V This value refers to the rated voltage of the mains and is the voltage meas-
voltage ured on the potential transformer primary.
[400 V]
The mains potential transformer primary voltage is entered in this parameter.
The mains rated voltage is used as a reference figure for all mains voltage
related functions, which use a percentage value, like mains voltage moni-
toring, breaker operation windows or the Analog Manager.

84 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Measurement

ID Parameter CL Setting range Description

(abbreviation) [Default]

1781 Busbar 1 rated 2 50 to 650000 V This value refers to the rated voltage of busbar 1 and is the voltage measured
voltage on the potential transformer primary.
[400 V]
If voltage measuring is configured to 1Ph 3W, the WYE voltage (VL1N) must
be entered here.

The busbar 1 potential transformer primary voltage is entered in this param-


eter. The busbar rated voltage is used as a reference figure for all busbar
voltage related functions, which use a percentage value, like synchronization.

1752 Gen. rated 2 0.5 to 99999.9 This value specifies the generator real power rating, which is used as a refer-
active power kW ence figure for related functions. The generator rated active power is the gen-
[kW] erator apparent power multiplied by the generator power factor (typically
[200.0 kW]
~0.8). These values are indicated in the generator data plate (Ä ‘Dependen-
cies’ on page 83).

1758 Gen. rated 2 0.5 to 99999.9 This value specifies the generator reactive power rating, which is used as a
react. power kvar reference figure for related functions. The generator rated reactive power also
[kvar] depends on the generator values (Ä ‘Dependencies’ on page 83).
[200.0 kvar]

1754 Generator 2 1 to 32000 A This value specifies the generator rated current, which is used as a reference
rated current figure for related functions.
[300 A]

1748 Mains rated 2 0.5 to 99999.9 This value specifies the mains real power rating, which is used as a reference
active power kW figure for related functions. The mains rated active power is a reference value
[kW] used by several monitoring and control functions (Ä ‘Dependencies’
[200.0 kW]
on page 83).

1746 Mains rated 2 0.5 to 99999.9 This value specifies the mains reactive power rating, which is used as a refer-
react. pwr. kvar ence figure for related functions.
[kvar]
[200.0 kvar] The mains rated reactive power is a reference value used by several moni-
toring and control functions(Ä ‘Dependencies’ on page 83).

1785 Mains rated 2 5 to 32000 A This value specifies the mains rated current, which is used as a reference
current figure for related functions.
[300 A]

1825 System rated 2 0.5 to 99999.9 This value specifies 100% of the system rated power, which is used for
active power system related indications and calculations.
[200.0 kW]
[kW]
The Analog Manager 00.11 "System active nominal power" and 00.12
"System total real power are related to this value or setting.

1858 1Ph2W voltage 3 [Phase - The unit is configured for measuring phase-phase voltages if 1Ph 2W meas-
measuring phase] uring is selected.

Phase - neutral The unit is configured for measuring phase-neutral voltages if 1Ph 2W meas-
uring is selected.

Notes

For information on measuring principles refer to Ä Chapter 3.3.4.1 ‘Generator


Voltage’ on page 39.

Never configure the busbar measurement for phase-neutral, if the other sys-
tems like mains and generator are configured as 3Ph 3W or 4Ph 4W. The
phase angle for synchronisation would be not correct.

1859 1Ph2W phase 3 [CW] A clockwise rotation field is considered for 1Ph 2W measuring .
rotation
CCW A counter-clockwise rotation field is considered for 1Ph 2W measuring.

Notes

For information on measuring principles refer to Ä Chapter 3.3.4.1 ‘Generator


Voltage’ on page 39.

37528 easYgen-3400/3500 | Genset Control 85


Configuration
Configure Measurement

ID Parameter CL Setting range Description

(abbreviation) [Default]

1851 Generator 2 3Ph 4W OD Measurement is performed Line-Neutral (Open Delta connected system). The
voltage meas- voltage is connected via transformer with 3 Wire.
uring
Phase voltages and the neutral must be connected for proper calculation.

Measurement, display and protection are adjusted according to the rules for
Open Delta connected systems.

Monitoring refers to the following voltages:

n VL12, VL23, and VL31

[3Ph 4W] 3Ph 4W Measurement is performed Line-Neutral (WYE connected system)


and Line-Line (Delta connected system). The protection depends on the set-
ting of parameter 1770 Äp. 96.

Phase voltages and the neutral must be connected for proper calculation.
Measurement, display and protection are adjusted according to the rules for
WYE connected systems.

Monitoring refers to the following voltages:

n VL12, VL23, and VL31 (parameter 1770 configured to "Phase-phase")


n VL1N, VL2N, and VL3N (parameter 1770 configured to "Phase-neutral")

3Ph 3W Measurement is performed Line-Line (Delta connected system). Phase vol-


tages must be connected for proper calculation.

Measurement, display and protection are adjusted according to the rules for
Delta connected systems.

Monitoring refers to the following voltages:

n VL12, VL23, VL31

1Ph 2W Measurement is performed Line-Neutral (WYE connected system) if param-


eter 1858 Äp. 85 is configured to "Phase - neutral" and Line-Line (Delta con-
nected system) if parameter 1858 Äp. 85 is configured to "Phase - phase".

Measurement, display and protection are adjusted according to the rules for
phase-phase systems.

Monitoring refers to the following voltages:

n VL1N, VL12

1Ph 3W Measurement is performed Line-Neutral (WYE connected system) and Line-


Line (Delta connected system). The protection depends on the setting of
parameter 1770 Äp. 96.

Measurement, display, and protection are adjusted according to the rules for
single-phase systems.

Monitoring refers to the following voltages:

n VL1N, VL3N (parameter 1770 Äp. 96 configured to "Phase-phase")


n VL13 (parameter 1770 Äp. 96 configured to "Phase-neutral")

Notes

If this parameter is configured to 1Ph 3W, the generator and mains rated vol-
tages (parameters 1766 Äp. 84 and 1768 Äp. 84) must be entered as Line-
Line (Delta) and the busbar 1 rated voltage (parameter 1781 Äp. 85) must be
entered as Line-Neutral (WYE).

For information on measuring principles refer to Ä Chapter 3.3.4.1 ‘Generator


Voltage’ on page 39.

86 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Measurement

ID Parameter CL Setting range Description

(abbreviation) [Default]

1850 Generator cur- 2 [L1 L2 L3 ] All three phases are monitored. Measurement, display and protection are
rent measuring adjusted according to the rules for 3-phase measurement. Monitoring refers
to the following currents: IL1, IL2, IL3

Phase L{1/2/3} Only one phase is monitored. Measurement, display and protection are
adjusted according to the rules for single-phase measurement.

Monitoring refers to the selected phase.

Notes

This parameter is only effective if generator voltage measuring (param-


eter 1851 Äp. 86) is configured to "3Ph 4W" or "3Ph 3W".

For information on measuring principles refer to Ä Chapter 3.3.5.1 ‘Generator


Current’ on page 55.

1853 Mains voltage 2 [3Ph 4W] Measurement is performed Line-Neutral (WYE connected system) and Line-
measuring Line (Delta connected system). The protection depends on the setting of
parameter 1770 Äp. 96.

Phase voltages and the neutral must be connected for proper calculation.
Measurement, display and protection are adjusted according to the rules for
WYE connected systems.

Monitoring refers to the following voltages:

n VL12, VL23, and VL31 (parameter 1770 Äp. 96 configured to "Phase-


phase")
n VL1N, VL2N and VL3N (parameter 1770 Äp. 96 configured to "Phase-
neutral")

3Ph 3W Measurement is performed Line-Line (Delta connected system). Phase vol-


tages must be connected for proper calculation.

Measurement, display and protection are adjusted according to the rules for
Delta connected systems.

Monitoring refers to the following voltages:

n VL12, VL23, VL31

1Ph 2W Measurement is performed Line-Neutral (WYE connected system) if param-


eter 1858 Äp. 85 is configured to "Phase - neutral" and Line-Line (Delta con-
nected system) if parameter 1858 Äp. 85 is configured to "Phase - phase".

Measurement, display and protection are adjusted according to the rules for
phase-phase systems.

Monitoring refers to the following voltages:

n VL1N, VL12

1Ph 3W Measurement is performed Line-Neutral (WYE connected system) and Line-


Line (Delta connected system).

The protection depends on the setting of parameter 1771 Äp. 124. Measure-
ment, display, and protection are adjusted according to the rules for single-
phase systems.

Monitoring refers to the following voltages:

n VL1N, VL3N (parameter 1771 Äp. 124 configured to "Phase-phase")


n VL13 (parameter 1771 Äp. 124 configured to "Phase-neutral")

Notes

37528 easYgen-3400/3500 | Genset Control 87


Configuration
Configure Measurement > Configure Transformer

ID Parameter CL Setting range Description

(abbreviation) [Default]
If this parameter is configured to 1Ph 3W, the generator and mains rated vol-
tages (parameters 1766 Äp. 84 and 1768 Äp. 84) must be entered as Line-
Line (Delta) and the busbar 1 rated voltage (parameter 1781 Äp. 85) must be
entered as Line-Neutral (WYE).

1854 Mains current 2 [Mains cur- This parameter configures whether ground or mains current is measured on
input rent] / Ground terminals 1/2 or the input is disabled.
current / Off

1852 Mains current 2 [Phase L1] / Phase L{1/2/3} Measurement is performed for the selected phase only. The
measuring Phase L2 / measurement and display refer to the selected phase.
Phase L3
The configured phase CT must be connected to perform current measure-
ment.

Notes

For information on measuring principles refer to Ä Chapter 3.3.5.2 ‘Mains


Current’ on page 57.

This parameter is only effective if mains voltage measuring (param-


eter 1853 Äp. 87) is configured to "3Ph 4W" or "3Ph 3W".

4.2.1 Configure Transformer


General notes The setpoints for specific parameters will differ depending upon the
hardware version, indicated on the data plate.
n [1] easYgen-3xxx-1 = Current transformer with ../1 A rated cur-
rent
n [5] easYgen-3xxx-5 = Current transformer with ../5 A rated cur-
rent

ID Parameter CL Setting range Description

(abbreviation) [Default]

1801 Gen. PT pri- 2 50 to 650000 V Some generator applications may require the use of potential transformers to
mary rated facilitate measuring the voltages produced by the generator. The rating of the
[400 V]
voltage primary side of the potential transformer must be entered into this parameter.

(Generator If the generator application does not require potential transformers (i.e. the
potential trans- generated voltage is 480 V or less), then the generated voltage will be
former primary entered into this parameter.
voltage rating)

1800 Gen. PT secon- 2 50 to 480 V Some generator applications may require the use of potential transformers to
dary rated volt. facilitate measuring the voltages produced by the generator. The rating of the
[400 V]
secondary side of the potential transformer must be entered into this param-
(Generator
eter.
potential trans-
former secon- If the generator application does not require potential transformers (i.e. the
dary voltage generated voltage is 480 V or less), then the generated voltage will be
rating ) entered into this parameter.

n Rated voltage: 100 Vac (this parameter configured between 50 and


130 V)
Generator voltage: Terminals 29/31/33/35
n Rated voltage: 400 Vac (this parameter configured between 131 and
480 V)
Generator voltage: Terminals 30/32/34/36

88 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Measurement > Configure Transformer

ID Parameter CL Setting range Description

(abbreviation) [Default]

Notes

WARNING: Only connect the measured voltage to either the 100 Vac or the
400 Vac inputs. Do not connect both sets of inputs to the measured system.

The control unit is equipped with dual voltage measuring inputs. The voltage
range of these measurement inputs is dependent upon input terminals are
used. This value refers to the secondary voltages of the potential trans-
formers, which are directly connected to the control unit.

1813 Busb1 PT pri- 2 50 to 650000 V Some applications may require the use of potential transformers to facilitate
mary rated measuring the voltages to be monitored. The rating of the primary side of the
[400 V]
voltage potential transformer must be entered into this parameter.

(Busbar 1 Notes
potential trans-
former primary If the application does not require potential transformers (i.e. the measured
voltage rating ) voltage is 480 V or less), then the measured voltage will be entered into this
parameter.

1812 Busb1 PT sec- 2 50 to 480 V Some applications may require the use of potential transformers to facilitate
ondary rated measuring the busbar voltages. The rating of the secondary side of the poten-
[400 V]
volt. tial transformer must be entered into this parameter.

(Busbar 1 If the application does not require potential transformers (i.e. the measured
potential trans- voltage is 480 V or less), then the measured voltage will be entered into this
former secon- parameter.
dary voltage
rating )
n Rated voltage: 100 Vac (this parameter configured between 50 and
130 V)
Busbar voltage: Terminals 37/39
n Rated voltage: 400 Vac (this parameter configured between 131 and
480 V)
Busbar voltage: Terminals 38/40

Notes

WARNING: Only connect the measured voltage to either the 100 Vac or the
400 Vac inputs. Do not connect both sets of inputs to the measured system.

The control is equipped with dual voltage measuring inputs. The voltage
range of these measurement inputs is dependent upon input terminals are
used. This value refers to the secondary voltages of the potential trans-
formers, which are directly connected to the control.

1804 Mains PT pri- 2 50 to 650000 V


Some applications may require the use of potential transformers to facilitate
mary rated
[400 V] measuring the voltages to be monitored. The rating of the primary side of the
voltage
potential transformer must be entered into this parameter.
(Mains potential
transformer pri- Notes
mary voltage If the application does not require potential transformers (i.e. the measured
rating voltage is 480 V or less), then the measured voltage will be entered into this
parameter.

1803 Mains PT sec- 2 50 to 480 V Some applications may require the use of potential transformers to facilitate
ondary rated measuring the mains voltages. The rating of the secondary side of the poten-
[400]
volt. tial transformer must be entered into this parameter.

(Mains potential If the application does not require potential transformers (i.e. the measured
transformer sec- voltage is 480 V or less), then the measured voltage will be entered into this
ondary voltage parameter.
rating)

37528 easYgen-3400/3500 | Genset Control 89


Configuration
Configure Measurement > External Mains Active Power

ID Parameter CL Setting range Description

(abbreviation) [Default]

n Rated voltage: 100 Vac (this parameter configured between 50 and


130 V)
Mains voltage: Terminals 21/23/25/27
n Rated voltage: 400 Vac (this parameter configured between 131 and
480 V)
Mains Voltage: Terminals 22/24/26/28

Notes

WARNING: Only connect the measured voltage to either the 100 Vac or the
400 Vac inputs. Do not connect both sets of inputs to the measured system.

The control is equipped with dual voltage measuring inputs. The voltage
range of these measurement inputs is dependent upon input terminals are
used. This value refers to the secondary voltages of the potential trans-
formers, which are directly connected to the control.

1811 Gnd. CT pri- 2 1 to 32000/1 A The current transformers ratio should be selected so that at least 60% of the
mary rated cur- secondary current rating can be measured when the monitored system is at
[500 A]
rent 100% of operating capacity (i.e. at 100% of system capacity a 1 A CT should
output 0.6 A).
(Ground current
transformer pri- If the current transformers are sized so that the percentage of the output is
mary rating ) lower, the loss of resolution may cause inaccuracies in the monitoring and
control functions and affect the functionality of the control.

Notes

This screen is only visible if parameter 1854 Äp. 88 is configured as Ground.

This screen only applies to controls equipped with 1 A CT inputs.

4.2.2 External Mains Active Power


ID Parameter CL Setting range Description

(abbreviation) [Default]

2966 External mains 2 Yes External mains active power via analog value
active power
n The mains active power on the front screen is driven by the external
value.
n The mains power factor is assumed as "1".
n The mains active power monitoring is switched off.
n The mains power factor monitoring is switched off.
n The mains power factor is not displayed.
n The mains total reactive power is not displayed.
n The mains average current is not displayed.
n The mains total apparent power is not displayed.
n The parameter mains monitoring (PF, Exp/Imp P) is not visable.
n The monitoring is carried out through the “Flexible Limits” according to
the source (parameter 5780 Äp. 91).

[No] Internal mains current measurement

Notes

Mains power monitoring is not available in if parameter 2966 Äp. 90 is config-


ured to "yes".

90 easYgen-3400/3500 | Genset Control 37528


Configuration
Function Of Inputs And Outpu... > Discrete Inputs

ID Parameter CL Setting range Description

(abbreviation) [Default]

5780 Data source 2 Determined by Typically an analog input is selected as data source which is connected to an
AnalogManager external transducer.

[06.01 Analog
input 1]

2967 Mains power 2 This parameter controls the resolution and the format.
meas. resolu-
tion Selected resolu- Power at 100% analog value
tion
(Mains power
measurement 0.01 kW 10.00 kW
resolution)
0.1 kW 100.0 kW

[1 kW] 1000 kW

0.01 MW 10.00 MW

0.1 MW 100.0 MW

4.3 Function Of Inputs And Outputs


4.3.1 Discrete Inputs
The discrete inputs may be grouped into two categories:
n Programmable
– The discrete input has been assigned a default function
using either the LogicsManager or preconfigured alarms
such as "emergency stop".
– The following sections describe how these functions are
assigned.
– The function of a discrete input can be changed if required.
– The following description of the inputs, labeled with "pro-
grammable", refers to the preconfiguration.
n Fixed
– The discrete input has a specific function that cannot be
changed depending upon the configured application mode.

Input Type/Preset Description

Discrete input [DI 01] Programmable This discrete input is configured as alarm class F and is not
delayed by the engine speed.
Preconfigured to "Emergency stop"

Discrete input [DI 02] Programmable Enabled in the AUTOMATIC operation mode

Preconfigured to "Start in AUTO" This discrete input is configured as a Control input in the alarm
class and is not delayed by the engine speed.

n Energized
If the unit is in the AUTOMATIC operation mode (selected
with the operating mode selection push button on the front
panel) the controlled engine is started automatically.
n De-energized
The engine is stopped.

Discrete input [DI 03] Programmable This discrete input is configured as alarm class B and is
delayed by the engine speed.

37528 easYgen-3400/3500 | Genset Control 91


Configuration
Function Of Inputs And Outpu... > Discrete Inputs

Input Type/Preset Description


Preconfigured to "Low oil pressure"

Discrete input [DI 04] Programmable This discrete input is configured as alarm class B and is not
delayed by the engine speed.
Preconfigured to "Coolant temperature"

Discrete input [DI 05] Programmable This discrete input is used as a remote acknowledgement for
alarms. The input is normally de-energized. When an alarm is
Preconfigured to "Alarm acknowledge"
to be acknowledged the input is energized. The first time an
alarm in acknowledged, the centralized alarm/horn is silenced.
When the input is energized a second time, all alarms, which
are no longer active, will be acknowledged.

This discrete input is configured as a Control input in the alarm


class and is not delayed by the engine speed.

Discrete input [DI 06] Programmable Only applicable for application mode , , , and

Preconfigured to "Enable MCB"


This discrete input is configured as a Control input in the alarm
class and is not delayed by the engine speed.

n Energized
The MCB is enabled and closure of the breaker is per-
mitted.
n De-energized
The MCB is not enabled and closure of the breaker is not
permitted. This function permits a supervisory control (i.e.
a PLC) to allow the closure of the MCB by the easYgen.

Discrete input [DI 07] Fixed to "Reply: MCB open" Only applicable for application mode and

This input implements negative function logic.

The controller utilizes the CB auxiliary (B) contacts into this dis-
crete input to reflect the state of the MCB.

This discrete input must be energized to show when the


breaker is open and de-energized to show when the MCB is
closed. The status of the MCB is displayed on the screen.

This input is usually used in all breaker modes to change


between frequency/voltage and power/power factor control
(refer to below note).

Discrete input [DI 08] Programmable Only applicable for application modes to

Fixed to "Reply: GCB open" This input implements negative function logic.

The controller utilizes the CB auxiliary (B) contacts into this dis-
crete input to reflect the state of the GCB. This discrete input
must be energized to show when the breaker is open and de-
energized to show when the GCB is closed. The status of the
GCB is displayed on the screen.

This input is usually used in all breaker modes to enable


reverse power protection, overload MOP protection, mains
decoupling and the activation of the load sharing (refer to note
below).

Discrete input [DI 09] Programmable Only applicable for application mode , and

Fixed to "Reply: GGB open" if GGB con- This input implements negative function logic.
trol is activated
The controller utilizes the CB auxiliary (B) contacts into this dis-
crete input to reflect the state of the GGB.

This discrete input must be energized to show when the


breaker is open and de-energized to show when the GGB is
closed. The status of the GGB is displayed on the screen.

92 easYgen-3400/3500 | Genset Control 37528


Configuration
Function Of Inputs And Outpu... > Discrete Outputs

Input Type/Preset Description


This input is usually used in all breaker modes to change
between frequency/voltage and power/power factor control
(refer to below note).

Discrete input [DI 10] Programmable Only applicable for application mode , and

Fixed to "Load busbar is dead" if GGB The controller utilizes an external voltage relay output to reflect
control is activated the condition of the load busbar. The discrete input must be
energized to show the load busbar is dead. The status of the
load busbar is displayed on the screen.

The easYgen usually decides whether it performs


voltage and frequency (V/f) control or power and
power factor (P/PF) control using the reply of the cir-
cuit breakers, i.e. the discrete inputs DI 7 and DI 8.
– If the GCB is open, only V/f control is performed
– If the GCB is closed and the MCB is open, V/f con-
trol as well as active and reactive power load
sharing is performed
– If the GCB is closed and the MCB is closed, P/PF
control or import power control with load sharing
and PF control is performed.
A different configuration is possible and depends on
following LogicsManager (parameter 12940 Äp. 277
and parmeter 12941 Äp. 286)

Alarm inputs
All discrete inputs, which are not assigned a function,
can be used as alarm or control inputs. These discrete
inputs can be freely configured as such (Ä Chapter
4.5.3 ‘Discrete Inputs’ on page 213).

4.3.2 Discrete Outputs


n Programmable
– The discrete output has been assigned a default function
using the LogicsManager.
– The following text describes how these functions are
assigned using the LogicsManager.
– It is possible to change the function of the discrete output if
required.
– The following description of the outputs, labeled with "pro-
grammable", refers to the preconfiguration.
n Fixed
– The discrete output has a specific function that cannot be
changed depending upon the configured application mode.
– The discrete output cannot be viewed or changed in the
LogicsManager.
– However, the discrete output may be programmable in
some application modes.

37528 easYgen-3400/3500 | Genset Control 93


Configuration
Function Of Inputs And Outpu... > Discrete Outputs

The discrete outputs can be "programmable" or "fixed"


depending on the application mode (param-
eter 3444 Äp. 189).
For information on the function of the discrete outputs
depending on the configured application mode refer to
Ä Chapter 4.5.5 ‘Discrete Outputs (LogicsManager)’
on page 218.

CAUTION!
Uncontrolled operation due to faulty configuration
The discrete output "Ready for operation OFF" must
be wired in series with an emergency stop function.
This means that it must be ensured that the generator
circuit breaker is opened and the engine is stopped if
this discrete output is de-energized.
If the availability of the plant is important, this fault
must be signaled independently from the unit.

Output Type/Preset Description

Relay output [R 01] Programmable This discrete output is used to ensure that the internal functions
of the controller are operating properly.
Fixed to "Ready for operation"
It is possible to configure additional events, which cause the con-
tacts of this discrete output to open, using the LogicsManager.

Relay output [R 02] Programmable When a centralized alarm is issued, this discrete output is ena-
bled.
Preconfigured to "Centralized alarm"
A horn or a buzzer maybe activated via this discrete output.
Pressing the button next to the "3" symbol will acknowledge the
centralized alarm and disable this discrete output.

The discrete output will re-enable if a new fault condition resulting


in a centralized alarm occurs. The centralized alarm is initiated by
class B alarms or higher.

Relay output [R 03] Programmable The generator starting circuit is engaged when this discrete
output is enabled.
Preconfigured to "Starter"
This discrete output will enable depending on the start sequence
(refer to the start sequence description in Ä Chapter 4.5.9.2
‘Engine Type’ on page 226) to energize the starter for the config-
ured starter time (parameter 3306 Äp. 235).

Relay output [R 04] Programmable Fuel solenoid

Preconfigured to "Fuel solenoid / gas The fuel solenoid for the diesel engine is energized when this dis-
valve" crete output is enabled. If the engine is given a stop command or
engine speed drops below the configured firing speed, this dis-
crete output is disabled immediately.

Gas valve

The gas valve for the engine is energized when this discrete
output is enabled. If the engine is given a stop command or
engine speed drops below the configured firing speed, this dis-
crete output is disabled immediately.

Relay output [R 05] Programmable Preglow

94 easYgen-3400/3500 | Genset Control 37528


Configuration
Function Of Inputs And Outpu... > Discrete Outputs

Output Type/Preset Description


Preconfigured to "Preglow" When this discrete output is enabled, the diesel engine's glow
plugs are energized (refer to Ä Chapter 4.5.9.2 ‘Engine Type’
on page 226). This function only occurs if the control has been
configured for diesel engine start/stop logic.

Ignition

When this discrete output is enabled, the gas engine's ignition is


enabled (refer to Ä Chapter 4.5.9.2 ‘Engine Type’ on page 226).
This function only occurs if the control has been configured for
gas engine start/stop logic.

Relay output [R 06] Programmable Only applicable for application modes to

Fixed to "Command: close GCB" if GCB is The "Command: close GCB" output issues the signal for the GCB
activated to close. This relay may be configured as an impulse or constant
output signal depending on parameter on page .

Impulse

If the output is configured as "Impulse", the discrete output will


enable for the time configured in parameter on page ). An
external holding coil and sealing contacts must be installed into
the GCB closing circuit if this discrete output is configured for an
impulse output signal.

Constant

If the relay is configured as "Constant", the relay will energize and


remain enabled as long as the discrete input "Reply GCB"
remains de-energized and the generator and busbar voltages are
identical. If a class C or higher alarm occurs, this discrete will dis-
able and the GCB will open immediately.

Relay output [R 07] Programmable Not applicable for application mode

Fixed to "Command: open GCB" if GCB is The parameter 3403 Äp. 192 defines how this relay functions.
activated otherwise preconfigured to
If this output is configured as "N.O.", the relay contacts close
"Mains decoupling"
resulting in the GCB opening circuit energizing.

If this output is configured as "N.C.", the relay contacts open


resulting in the GCB opening circuit de-energizing.

If the controller is configured for the breaker application "None",


this relay is freely configurable.

Application mode

The open GCB command remains enabled until the GCB is man-
ually closed and the discrete input "Reply GCB" is energized. The
open GCB command will be issued when a fault condition or an
engine shut down occurs.

Application mode to

The controller enables the open GCB command when the GCB is
to be opened for switching operations. If the discrete input "Reply
GCB" is energized, the open GCB command will be disabled.

Relay output [R 08] Programmable Only applicable for application mode and

Fixed to "Command: close MCB" if MCB is The discrete output "Command: close MCB" is an impulse output
activated signal.

This discrete output is enabled for the time configured in param-


eter 3417 Äp. 198.

An external holding coil and sealing contacts must be utilized with


the MCB closing circuit.

Relay output [R 09] Programmable Only applicable for application mode and

37528 easYgen-3400/3500 | Genset Control 95


Configuration
Configure Monitoring > Generator

Output Type/Preset Description


Fixed to"Command: open MCB" if MCB is The controller enables this discrete output when the MCB is to be
activated otherwise preconfigured to opened for switching operations.
"Mains decoupling"
If the discrete input "Reply MCB" is energized, the discrete output
"Command: open MCB" is disabled.

Relay output [R 10] Programmable Only applicable for application mode , and

Fixed to"Command: close GGB" if GGB is The discrete output "Command: close GGB" is an impulse output
activated otherwise preconfigured to "Aux- signal.
iliary services"
This discrete output is enabled for the time configured in param-
eter 5726 Äp. 196.

An external holding coil and sealing contacts must be utilized with


the GGB closing circuit.

Preconfiguration "Auxiliary services":

The auxiliary services output (LogicsManager 03.01) will be ena-


bled with the start command (prior to the engine start because of
the prerun time) and remains enabled as long as the engine is
running.

It will be disabled after the engine has stopped and the postrun
time has expired.

The auxiliary services output (LogicsManager 03.01) is always


enabled in MANUAL operation mode.

Relay output [R 11] Programmable Only applicable for application mode , and

Fixed to"Command: open GGB" if GGB is The controller enables this discrete output when the GGB is to be
activated otherwise preconfigured to opened for switching operations.
"Alarm class A and B"
If the discrete input "Reply GGB" is energized, the discrete output
"Command: open GGB" is disabled.

Preconfiguration "Alarm class A and B":

This discrete output is enabled when a warning alarm (class A or


B alarm) is issued (Ä Chapter 9.5.1 ‘Alarm Classes’
on page 687).

After all warning alarms have been acknowledged, this discrete


output will disable.

Relay output [R 12] Programmable This discrete output is enabled when a shutdown alarm (class C
or higher alarm; refer to on page for more information) is issued.
Preconfigured to "Alarm class C, D, E or F"
After all shutdown alarms have been acknowledged, this discrete
output will disable.

LogicsManager All discrete outputs not assigned a defined function, may be freely
Relay configured via the LogicsManager.

4.4 Configure Monitoring


4.4.1 Generator
ID Parameter CL Setting range Description

[Default]

1770 Generator 2 The unit can either monitor the phase-neutral (wye) voltages or the phase-
voltage moni- phase (delta) voltages.
toring

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Configuration
Configure Monitoring > Generator > Generator Operating Volta...

ID Parameter CL Setting range Description

[Default]
If the controller is used in a compensated or isolated network, voltage protec-
tion monitoring should be configured as phase-neutral to prevent earth-faults
resulting in tripping of the voltage protections.

[Phase - The phase-phase voltage will be measured and all subsequent parameters
phase] concerning voltage monitoring "generator" are referred to this value (VL-L).

Phase - neutral The phase-neutral voltage will be measured and all subsequent parameters
concerning voltage monitoring "generator" are referred to this value (VL-N).

Notes

WARNING: This parameter defines how the protective functions operate.

4.4.1.1 Generator Operating Voltage / Frequency

The operating voltage/frequency parameters are used


to check if the values are in range when performing a
dead bus closure and synchronization of the gener-
ator. Busbar 1 must be within this ranges to syn-
chronize the generator to the busbar.
It is recommended to configure the operating limits
within the monitoring limits.

ID Parameter CL Setting range Description

[Default]

5800 Upper voltage 2 100 to 150 % The maximum permissible positive deviation of the generator voltage from the
limit generator rated voltage (parameter 1766 Äp. 84) is configured here.
[110%]
(Generator max- This value may be used as a voltage limit switch. The conditional state of this
imum operating switch may be used as a command variable for the LogicsManager (02.03).
voltage limit)

5801 Lower voltage 2 50 to 100 % The maximum permissible negative deviation of the generator voltage from
limit the generator rated voltage (parameter 1766 Äp. 84) is configured here.
[90%]
(Generator min- This value may be used as a voltage limit switch. The conditional state of this
imum operating switch may be used as a command variable for the LogicsManager (02.03).
voltage limit)

5802 Upper fre- 2 100.0 to 150.0 The maximum permissible positive deviation of the generator frequency from
quency limit % the rated system frequency (parameter 1750 Äp. 84) is configured here.

(Generator max- [105.0 %] This value may be used as a frequency limit switch. The conditional state of
imum operating this switch may be used as a command variable for the LogicsManager
frequency limit) (02.04).

5803 Lower fre- 2 50.0 to 100.0 % The maximum permissible negative deviation of the generator frequency from
quency limit the rated system frequency (parameter 1750 Äp. 84) is configured here.
[95.0 %]
(Generator min- This value may be used as a frequency limit switch. The conditional state of
imum operating this switch may be used as a command variable for the LogicsManager
frequency limit) (02.04).

37528 easYgen-3400/3500 | Genset Control 97


Configuration
Configure Monitoring > Generator > Generator Overfrequency (L...

4.4.1.2 Generator Overfrequency (Level 1 & 2) ANSI# 81O


General notes This controller provides the user with two alarm levels for generator
overfrequency. Both alarms are definite time alarms.
Monitoring for overfrequency faults is performed in two steps.

If this protective function is triggered, the display indi-


cates "Gen. overfrequency 1" or "Gen. overfrequency
2" and the logical command variable "06.01" or
"06.02" will be enabled.
Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’
on page 503 for the triggering characteristic of this
monitoring function. The diagrams listed there show a
frequency trend and the associated pickup times and
length of the alarms.

The parameter limits listed below have identical setting


ranges. Each parameter may be configured with dif-
ferent settings to create unique trip characteristics for
specific thresholds.

ID Parameter CL Setting range Description

[Default]

1900 Monitoring 2 [On]


Overfrequency monitoring is carried out according to the following parame-
1906 ters. Monitoring is performed at two levels. Both values may be configured
independent from each other (prerequisite: Level 1 limit < limit 2).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

1904 Limit 2 50.0 to 130.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
1910 1904: [110.0 %]
If this value is reached or exceeded for at least the delay time without inter-
1910: [115.0 %]
ruption, the action specified by the alarm class is initiated.

Notes

This value refers to the System rated frequency (parameter 1750 Äp. 84).

1905 Delay 2 0.02 to 99.99 s If the monitored generator frequency value exceeds the threshold value for
the delay time configured here, an alarm will be issued.
1911 1905: [1.50 s]

1911: [0.30 s]

Notes

If the monitored generator frequency falls below the threshold (minus the hys-
teresis) before the delay expires the time will be reset.

1901 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
1907
1901: [B]

1907: [F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

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Configuration
Configure Monitoring > Generator > Generator Underfrequency (...

ID Parameter CL Setting range Description

[Default]

1902 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
1908
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

1903 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
1909
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.1.3 Generator Underfrequency (Level 1 & 2) ANSI# 81U


General notes This controller provides the user with two alarm levels for generator
underfrequency. Both alarms are definite time alarms.
Monitoring for underfrequency faults is performed in two steps.

If this protective function is triggered, the display indi-


cates "Gen. underfrequency 1" or "Gen. underfre-
quency 2" and the logical command variable "06.03"
or "06.04" will be enabled.
Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’
on page 503 for the triggering characteristic of this
monitoring function. The diagrams listed there show a
frequency trend and the associated pickup times and
length of the alarms.

The parameter limits listed below have identical setting


ranges. Each parameter may be configured with dif-
ferent settings to create unique trip characteristics for
specific thresholds.

This monitoring function is disabled when the idle


mode (Ä Chapter 4.5.9.5 ‘Idle Mode’ on page 239) is
active.

ID Parameter CL Setting range Description

[Default]

1950 Monitoring 2 [On] Underfrequency monitoring is carried out according to the following parame-
ters. Monitoring is performed at two levels. Both values may be configured
1956
independent from each other (prerequisite: Level 1 limit > limit 2).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

37528 easYgen-3400/3500 | Genset Control 99


Configuration
Configure Monitoring > Generator > Generator Overvoltage (Lev...

ID Parameter CL Setting range Description

[Default]

1954 Limit 2 50.0 to 130.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
1960 1954: [90.0 %]
If this value is reached or exceeded for at least the delay time without inter-
1960: [84.0 %]
ruption, the action specified by the alarm class is initiated.

Notes

This value refers to the System rated frequency (parameter 1750 Äp. 84).

1955 Delay 2 0.02 to 99.99 s If the monitored generator frequency value falls below the threshold value for
the delay time configured here, an alarm will be issued.
1961 1955: [5.00 s]

1961: [0.30 s]

Notes

If the monitored generator frequency falls below the threshold (plus the hyste-
resis) before the delay expires the time will be reset.

1951 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
1957
1951: [B]

1957: [F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

1952 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
1958
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

1953 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
1959
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.1.4 Generator Overvoltage (Level 1 & 2) ANSI# 59


General notes Voltage is monitored according to how the parameter "Generator
voltage measuring" (parameter 1851 Äp. 86) is configured. This
controller provides the user with two alarm levels for generator
overvoltage. Both alarms are definite time alarms.
Monitoring for overvoltage faults is performed in two steps.

100 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Generator > Generator Overvoltage (Lev...

If this protective function is triggered, the display indi-


cates "Gen. overvoltage 1" or "Gen. overvoltage 2"
and the logical command variable "06.05" or "06.06"
will be enabled.
Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’
on page 503 for the triggering characteristic of this
monitoring function. The diagrams listed there show a
frequency trend and the associated pickup times and
length of the alarms.

The parameter limits listed below have identical setting


ranges. Each parameter may be configured with dif-
ferent settings to create unique trip characteristics for
specific thresholds.

ID Parameter CL Setting range Description

[Default]

2000 Monitoring 2 [On] Overvoltage monitoring is carried out according to the following parameters.
Monitoring is performed at two levels. Both values may be configured inde-
2006
pendent from each other (prerequisite: Level 1 limit < limit 2).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2004 Limit 2 50.0 to 125.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
2010 2004: [108.0 %]
If this value is reached or exceeded for at least the delay time without inter-
2010: [112.0 %]
ruption, the action specified by the alarm class is initiated.

Notes

This value refers to the System rated frequency (parameter 1766 Äp. 84).

2005 Delay 2 0.02 to 99.99 s If the monitored generator voltage value exceeds the threshold value for the
delay time configured here, an alarm will be issued.
2011 2005: [5.00 s]

2011: [0.30 s]

Notes

If the monitored generator voltage falls below the threshold (minus the hyste-
resis) before the delay expires the time will be reset.

2001 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2007
2001: [B]

2007: [F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2002 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2008
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

37528 easYgen-3400/3500 | Genset Control 101


Configuration
Configure Monitoring > Generator > Generator Undervoltage (Le...

ID Parameter CL Setting range Description

[Default]
The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

2003 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2009
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.1.5 Generator Undervoltage (Level 1 & 2) ANSI# 27


General notes Voltage is monitored according to how the parameter "Generator
voltage measuring" (parameter 1851 Äp. 86) is configured. This
controller provides the user with two alarm levels for generator
undervoltage. Both alarms are definite time alarms.
Monitoring for undervoltage faults is performed in two steps.

If this protective function is triggered, the display indi-


cates "Gen. undervoltage 1" or "Gen. undervoltage 2"
and the logical command variable "06.07" or "06.08"
will be enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function. The dia-
grams listed there show a frequency trend and the associated
pickup times and length of the alarms.

The parameter limits listed below have identical setting


ranges. Each parameter may be configured with dif-
ferent settings to create unique trip characteristics for
specific thresholds.

This monitoring function is disabled when the idle


mode (Ä Chapter 4.5.9.5 ‘Idle Mode’ on page 239) is
active.

ID Parameter CL Setting range Description

[Default]

2050 Monitoring 2 [On] Undervoltage monitoring is carried out according to the following parameters.
Monitoring is performed at two levels. Both values may be configured inde-
2056
pendent from each other (prerequisite: Level 1 limit < limit 2).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2054 Limit 2 50.0 to 125.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
2060 2054: [92.0 %]
If this value is reached or exceeded for at least the delay time without inter-
2060: [88.0 %]
ruption, the action specified by the alarm class is initiated.

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Configuration
Configure Monitoring > Generator > Generator Time-Overcurrent...

ID Parameter CL Setting range Description

[Default]

Notes

This value refers to the System rated frequency (parameter 1766 Äp. 84).

2055 Delay 2 0.02 to 99.99 s If the monitored generator voltage value falls below the threshold value for the
delay time configured here, an alarm will be issued.
2061 2055: [5.00 s]

2061: [0.30 s]

Notes

If the monitored generator voltage exceeds the threshold (plus the hysteresis)
before the delay expires the time will be reset.

2051 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2057
2051: [B]

2057: [F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2052 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2058
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

2053 Delayed by 2 [Yes] Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2059
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

No Monitoring for this fault condition is continuously enabled regardless of engine


speed.

4.4.1.6 Generator Time-Overcurrent (Level 1, 2 & 3) ANSI# 50/51


General notes Current is monitored according to how the parameter "Generator
current measuring" (parameter 1850 Äp. 87) is configured. This
controller provides the user with three definite time alarm levels for
generator overcurrent faults.
Monitoring of the maximum phase current is performed in three
steps. Every step can be provided with a delay time independent of
the other steps.

If this protective function is triggered, the display indi-


cates "Gen. overcurrent 1", "Gen. overcurrent 2", or
"Gen. overcurrent 3" and the logical command variable
"06.09", "06.10.", or "06.11" will be enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

37528 easYgen-3400/3500 | Genset Control 103


Configuration
Configure Monitoring > Generator > Generator Reverse/Reduced ...

ID Parameter CL Setting range Description

[Default]

2200 Monitoring 2 [On] Overcurrent monitoring is carried out according to the following parameters.
Monitoring is performed at three levels. All three values may be configured
2206
independent from each other (prerequisite: Level 1 < Level 2 < Level 3).
2212
Off Monitoring is disabled for Level 1 limit, Level 2 limit, and/or Level 3 limit.

2204 Limit 2 50.0 to 300.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
2210 2204: [110.0 %]
If this value is reached or exceeded for at least the delay time without inter-
2216 2210: [150.0 %]
ruption, the action specified by the alarm class is initiated.
2216: [250.0 %]

Notes

This value refers to the System rated frequency (parameter 1754 Äp. 85).

2205 Delay 2 0.02 to 99.99 s If the monitored generator current exceeds the threshold value for the delay
time configured here, an alarm will be issued.
2211 2205: [30.00 s]

2217 2211: [1.00 s]

2217: [0.40 s]

Notes

If the monitored generator voltage falls below the threshold (minus the hyste-
resis) before the delay expires the time will be reset.

2201 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2207
2201: [E]
2213
2207: [F]

2213: [F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2202 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2208
[No] The control unit does not automatically reset the alarm when the fault condi-
2214
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.1.7 Generator Reverse/Reduced Power (Level 1 & 2) ANSI# 32R/F


General notes The power produced by the generator is calculated from the
voltage and current values measured in accordance with how
parameters "Generator voltage measuring" (param-
eter 1851 Äp. 86) and "Generator current measuring" (parameter
1850 Äp. 87) are configured.
The generator power limits may be configured for reduced power
and/or reverse power depending on the threshold values entered.
The note below explains how a reduced or reverse power limit is
configured.

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Configuration
Configure Monitoring > Generator > Generator Reverse/Reduced ...

If the single-phase or three-phase measured real power is below


the configured limit of the reduced load or below the configured
value of the reverse power, an alarm will be issued.

If this protective function is triggered, the display indi-


cates "Gen. rev./red. pwr.1" or "Gen. rev./red. pwr.2"
and the logical command variable "06.12" or "06.13"
will be enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

Definition
– Reduced power Fault initiated if the monitored real
power falls below the configured (positive) limit.
– Reverse power Fault initiated if the direction of the
monitored real power reverses and the configured
(negative) limit is exceeded.

Configuration Examples The values for reverse /reduced power monitoring can be config-
ured as follows:
n Level 1 limit = Positive and Level 2 limit = Positive
(whereas Level 1 limit > Level 2 limit > 0 %)
n Both limits are configured for reduced power monitoring.

Example n rated power is 100 kW, Level 1 limit = 5 % > Level 2 limit =
3%
n tripping if real power falls below 5 kW (Level 1 limit) or 3 kW
(Level 2 limit)

n Level 1 limit = Negative and Level 2 limit = Negative


(whereas Level 2 limit < Level 1 limit < 0%)
Both limits are configured for reverse power monitoring.

Example n rated power is 100 kW, Level 1 limit = -3 % > Level 2 limit =
-5 %
n tripping if real power falls below -3 kW (Level 1 limit)
or -5 kW (Level 2 limit)

n Level 1 limit = Positive and Level 2 limit = Negative


(whereas Level 1 limit > 0 % > Level 2 limit)
n Level 1 is configured for reduced power monitoring and
n Level 2 is configured for reverse power monitoring.

Example n rated power is 100 kW, Level 1 limit = 3 % > Level 2 limit =
-5 %
n tripping if real power falls below 3 kW (Level 1 limit) or -5 kW
(Level 2 limit)

37528 easYgen-3400/3500 | Genset Control 105


Configuration
Configure Monitoring > Generator > Generator Reverse/Reduced ...

ID Parameter CL Setting range Description

[Default]

2250 Monitoring 2 [On] Reverse/reduced power monitoring is carried out according to the following
parameters.
2256
Both values may be configured independent from each other (prerequisite for
, : GCB must be closed).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2254 Limit 2 -99.9 to 99.9 % The percentage values that are to be monitored for each threshold limit are
defined here.
2260 2254: [-3.0 %]
If this value is reached or fallen below for at least the delay time without inter-
2260: [-5.0 %]
ruption, the action specified by the alarm class is initiated.

Notes

This value refers to the Generator rated active power (parameter


1752 Äp. 85).

2255 Delay 2 0.02 to 99.99 s If the monitored generator power falls below the threshold value for the delay
time configured here, an alarm will be issued.
2261 2255: [5.00 s]

2261: [3.00 s]

Notes

If the monitored generator power exceeds or falls below the threshold (plus/
minus the hysteresis) again before the delay expires the time will be reset.

2251 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2257
2251: [B]

2257: [E]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2252 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2258
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

2253 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2259
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

106 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Generator > Generator Overload IOP (Le...

4.4.1.8 Generator Overload IOP (Level 1 & 2) ANSI# 32


General notes
IOP = Isolated Operation in Parallel

The power produced by the generator is calculated from the


voltage and current values measured in accordance with how
parameters "Generator voltage measuring" (parameter
1851 Äp. 86) and "Generator current measuring" (param-
eter 1850 Äp. 87) are configured. The controller monitors if the
system is in a mains parallel or an isolated operation.
When the contoller detects that the system is operating isolated
from the mains, the Generator Overload MOP (refer to Ä Chapter
4.4.1.9 ‘Generator Overload MOP (Level 1 & 2) ANSI# 32’
on page 108) monitoring is disabled. If the measured generator
real power during an isolated operation is above the configured
limit an alarm will be issued.

If this protective function is triggered, the display indi-


cates "Gen. Overload IOP 1" or "Gen. Overload IOP 2"
and the logical command variable "06.14" or "06.15"
will be enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

ID Parameter CL Setting range Description

[Default]

2300 Monitoring 2 [On] Overload monitoring is carried out according to the following parameters.
Monitoring is performed at two levels.
2306
Both values may be configured independent from each other (prerequisite:
Level 1 limit < Level 2 limit).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2304 Limit 2 50.0 to 300.00 The percentage values that are to be monitored for each threshold limit are
% defined here.
2310
2304: [110.0 %] If this value is reached or exceeded for at least the delay time without inter-
ruption, the action specified by the alarm class is initiated.
2310: [120.0 %]

Notes

This value refers to the Generator rated active power (param-


eter 1752 Äp. 85).

2305 Delay 2 0.02 to 99.99 s If the monitored generator load exceeds the threshold value for the delay time
configured here, an alarm will be issued.
2311 2305: [11.00 s]

2311: [0.10 s]

Notes

If the monitored generator load falls below the threshold (minus the hyste-
resis) before the delay expires the time will be reset.

2301 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2307
2301: [B]

37528 easYgen-3400/3500 | Genset Control 107


Configuration
Configure Monitoring > Generator > Generator Overload MOP (Le...

ID Parameter CL Setting range Description

[Default]
2307: [E]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2302 Self acknowl- 2 Yes The control automatically clears the alarm if the fault condition is no longer
edge detected.
2308
[No] The control does not automatically reset the alarm when the fault condition is
no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.1.9 Generator Overload MOP (Level 1 & 2) ANSI# 32


General notes
MOP = Mains Parallel Operation

The power produced by the generator is calculated from the


voltage and current values measured in accordance with how
parameters "Generator voltage measuring" (param-
eter 1851 Äp. 86) and "Generator current measuring" (param-
eter 1850 Äp. 87) are configured.
The controller monitors if the system is in a mains parallel or an
isolated operation. When the contoller detects that the system is
operating parallel with the mains, the Generator Overload IOP
(refer to Ä Chapter 4.4.1.8 ‘Generator Overload IOP (Level 1 & 2)
ANSI# 32’ on page 107) monitoring is disabled. If the measured
generator real power during a mains parallel operation is above the
configured limit an alarm will be issued.

If this protective function is triggered, the display indi-


cates "Gen. Overload MOP 1" or "Gen. Over-
load MOP 2" and the logical command variable "06.23"
or "06.24" will be enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

ID Parameter CL Setting range Description

[Default]

2350 Monitoring 2 [On] Overload monitoring is carried out according to the following parameters.
Monitoring is performed at two levels.
2356
Both values may be configured independent from each other (prerequisite:
Level 1 limit < Level 2 limit).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

108 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Generator > Generator Unbalanced Load ...

ID Parameter CL Setting range Description

[Default]

2354 Limit 2 50.0 to 300.00 The percentage values that are to be monitored for each threshold limit are
% defined here.
2360
2354: [110.0 %] If this value is reached or exceeded for at least the delay time without inter-
ruption, the action specified by the alarm class is initiated.
2360: [120.0 %]

Notes

This value refers to the Generator rated active power (param-


eter 1752 Äp. 85).

2355 Delay 2 0.02 to 99.99 s If the monitored generator load exceeds the threshold value for the delay time
configured here, an alarm will be issued.
2361 2355: [11.00 s]

2361: [0.10 s]

Notes

If the monitored generator load falls below the threshold (minus the hyste-
resis) before the delay expires the time will be reset.

2351 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2357
2351: [B]

2357: [E]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2352 Self acknowl- 2 Yes The control automatically clears the alarm if the fault condition is no longer
edge detected.
2358
[No] The control does not automatically reset the alarm when the fault condition is
no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.1.10 Generator Unbalanced Load (Level 1 & 2) ANSI# 46


General notes Unbalanced load is monitored according to how the parameters
"Generator voltage measuring" (parameter 1851 Äp. 86) and
"Generator current measuring" (parameter 1850 Äp. 87) are con-
figured. The unbalanced load alarm monitors the individual phase
currents of the generator. The percentage threshold value is the
permissible variation of one phase from the average measured cur-
rent of all three phases.

If this protective function is triggered, the display indi-


cates "Unbalanced load 1" or "Unbalanced load 2" and
the logical command variable "06.16" or "06.17" will be
enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

37528 easYgen-3400/3500 | Genset Control 109


Configuration
Configure Monitoring > Generator > Generator Unbalanced Load ...

This monitoring function is only enabled when Gener-


ator voltage measuring (parameter 1851 Äp. 86) is
configured to "3Ph 4W" or "3Ph 3W" and Generator
current measuring (parameter 1850 Äp. 87) is config-
ured to "L1 L2 L3".

Formulas

Phase L1 Phase L2 Phase L3

Exceeding IL1 ≥ (3 * IN * PA + IL2 + IL3) / 2 IL2 ≥ (3 * IN * PA + IL1 + IL3) / 2 IL3 ≥ (3 * IN * PA + IL1 + IL2) / 2

Falling below IL1 ≤ (IL2 + IL3- 3 * IN * PA) / 2 IL2 ≤ (IL1 + IL3- 3 * IN * PA) / 2 IL3 ≤ (IL1 + IL2- 3 * IN * PA) / 2

Examples

Exceeding a limit value n Current in phase L1 = current in phase L3


n Current in phase L2 has been exceeded
n PA = tripping value percentage (example 10 %)
n IN = rated current (example 300 A)
Tripping value for phase L2:
n IL2 ≥ (3 * IN * PA + IL1 + IL3) / 2
= (3 * 300 A * 10 % + 300 A + 300 A) / 2
= ((3 * 300 A * 10) / 100 + 300 A + 300 A) / 2
= 345 A

Faling below a limit value n Current in phase L2 = current in phase L3


n Current in phase L1 has been undershot
n PA = tripping value percentage (example 10 %)
n IN = rated current (example 300 A)
Tripping value for phase L1:
n IL1 ≤ (IL2 + IL3- 3 * IN * PA) / 2
= (300 A + 300 A - 3 * 300 A * 10 %) / 2
= (300 A + 300 A - (3 * 300 A * 10) / 100)) / 2
= 255 A

ID Parameter CL Setting range Description

[Default]

2400 Monitoring 2 [On] Unbalanced load monitoring is carried out according to the following parame-
ters. Monitoring is performed at two levels.
2406
Both values may be configured independent from each other (condition:
Level 1 < Level 2).

Off No monitoring is carried out for either Level 1 limit or Level 2 limit.

2404 Limit 2 0.0 to 100.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
2410 2404: [10.0 %]
If this value is reached or exceeded for at least the delay time without inter-
2410: [15.0 %]
ruption, the action specified by the alarm class is initiated.

110 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Generator > Generator Voltage Asymmetry

ID Parameter CL Setting range Description

[Default]

Notes

This value refers to the "Generator rated current" (parameter 1754 Äp. 85)

2405 Delay 2 0.02 to 99.99 s If the monitored current exceeds the threshold value for the delay time config-
ured here, an alarm will be issued.
2411 2405: [10.00 s]

2411: [1.00 s]

Notes

If the monitored monitored current falls below the threshold (minus the hyste-
resis) before the delay expires the time will be reset.

2401 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2407
2401: [B]

2407: [E]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2402 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2408
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

2403 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2409
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.1.11 Generator Voltage Asymmetry


General notes The voltage asymetry alarm monitors the individual three-phase
voltages of the generator. Voltage asymmetry monitoring is always
performed phase-phase (delta). The percentage threshold value is
the permissible variation from the average measured voltage of all
three phases.
If a measured voltage exceeds a configured permissible asymmet-
rical voltage deviation from the average voltage value, an alarm is
issued.

If this protective function is triggered, the display indi-


cates "Gen. volt. asymmetry" and the logical command
variable "06.18" will be enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

37528 easYgen-3400/3500 | Genset Control 111


Configuration
Configure Monitoring > Generator > Generator Voltage Asymmetry

This monitoring function is only enabled if Generator


voltage measuring (parameter 1851 Äp. 86) is config-
ured to "3Ph 4W" or "3Ph 3W".

ID Parameter CL Setting range Description

[Default]

3900 Monitoring 2 [On] Voltage asymmetry monitoring is carried out according to the following
parameters.

Off No monitoring is carried out.

3903 Limit 2 0.5 to 15.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
[10.0 %]
If this value is reached or exceeded for at least the delay time without inter-
ruption, the action specified by the alarm class is initiated.

Notes

This value refers to the Generator rated voltage (parameter 1766 Äp. 84).

3904 Delay 2 0.02 to 99.99 s If the monitored generator voltage asymmetry exceeds the threshold value for
the delay time configured here, an alarm will be issued.
[5.00 s]

Notes

If the monitored generator voltage asymmetry falls below the threshold (minus
the hysteresis) before the delay expires the time will be reset

3901 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3902 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

3905 Delayed by 2 [Yes] Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

No Monitoring for this fault condition is continuously enabled regardless of engine


speed.

112 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Generator > Generator Ground Fault (Le...

4.4.1.12 Generator Ground Fault (Level 1 & 2)


General notes
The generator ground fault is determined differently
depending on the following configuration options:
– Mains current input is configured for mains current
(calculated ground fault)
– Mains current input is configured for ground cur-
rent
(measured ground fault)
Refer to parameter 1854 Äp. 88.

Calculated Ground Fault The current produced by the generator is monitored depending on
how parameter "Generator current measuring" (parameter
1850 Äp. 87) is configured. The measured three conductor cur-
rents IGen-L1, IGen-L2 and IGen-L3 are vectorially totaled (IS =
IGen-L1 + IGen-L2 + IGen-L3) and compared with the configured
fault limit (the calculated actual value is indicated in the display). If
the measured value exceeds the fault threshold limit, a ground fault
is present, and an alarm is issued.

If this protective function is triggered, the display indi-


cates "Ground fault 1" or "Ground fault 2" and the log-
ical command variable "06.19" or "06.20" will be ena-
bled.

Fig. 64: Generator Ground Fault - The ground fault protection zone is determined by the
Schematic location where the generator current transformer are
physically installed.

Test Short-circuit one of the three generator current transformers


while the generator is at full load.
ð The measured current should read 100% of rated on the
two phases that do not have their current transformers
short-circuited.

The ground current calculation does not take current on the neutral
conductor into consideration. In order for the controller to be able
to perform calculated ground fault current protection accurately, the
neutral conductor must not conduct current.
The fault threshold value is configured as a percentage. This per-
centage threshold refers to the generator rated current (param-
eter 1754 Äp. 85). Due to unavoidable load asymmetries, the min-
imum value for this parameter should be 10% or greater.

37528 easYgen-3400/3500 | Genset Control 113


Configuration
Configure Monitoring > Generator > Generator Ground Fault (Le...

Calculation

Fig. 65: Generator Ground Fault - Calculation


1 No ground fault
2 Ground fault (with vectorial calculation)
3 Ground fault (IS = ground fault current)
The ground current IS is calculated geometrically/vectorially. The
pointers for phase currents IL1 and IL2 are parallel shifted and
lined up as shown in (Fig. 65/1).
The pointer between the neutral point and the point of the shifted
pointer IL2' results is the sum current IS as shown in (Fig. 65/2).
In order to be able to add the pointers vectorially, these must be
divided into their X- and Y-coordinates (IL2X, IL2Y, IL3X and IL3Y).
The ground fault current may be calculated using the following for-
mula:
n (IL1rated + IL2rated + IL3rated) - (IL1measured + IL2measured + IL3measured) /
1.73 = IS
n (7 A + 7 A + 7 A) – (7A + 6.5 A + 6 A) / 1.73 = 0.866 A
Results of a calculation example:
n Phase current IL1 = IRated = 7 A
n Phase current IL2 = 6.5 A
n Phase current IL3 = 6 A

Measured Ground Fault Ground fault current is actively measured when the mains current
input is configured to monitor for ground current. The ground fault
threshold is configured as a percentage of the value entered for
parameter "Ground current transformer" (parameter 1811 Äp. 90).

The ground fault protection zone is determined by the


physical installation location of the generator current
transformer.

ID Parameter CL Setting range Description

[Default]

3250 Monitoring 2 On Ground current monitoring is carried out according to the following parame-
ters. Monitoring is performed at two levels. Both values may be configured
3256
independent from each other (prerequisite: Level 1 < Level 2).

[Off] Monitoring is disabled for Level 1 limit and/or Level 2 limit.

114 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Generator > Generator Ground Fault (Le...

ID Parameter CL Setting range Description

[Default]

3254 Limit 2 0 to 300 % The percentage values that are to be monitored for each threshold limit are
defined here.
3260 3254: [10 %]
If this value is reached or exceeded for at least the delay time without inter-
3260: [30 %]
ruption, the action specified by the alarm class is initiated.

Notes

This value refers to the Generator rated current of the generator (param-
eter 1754 Äp. 85), if the ground current is calculated from the generator cur-
rent values.

It refers to the parameter "Ground current transformer" (parame-


terr 1811 Äp. 90), if the ground current is measured directly.

The ground fault threshold shall not exceed the mains/ground current meas-
uring range (approx. 1.5 × Irated; Ä Chapter 8.1 ‘Technical Data’ on page 495).

3255 Delay 2 0.02 to 99.99 s If the monitored ground fault exceeds the threshold value for the delay time
configured here, an alarm will be issued.
3261 3255: [0.20 s]

3261: [0.10 s]

Notes

If the monitored ground fault falls below the threshold (minus the hysteresis)
before the delay expires the time will be reset.

3251 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
3257
3251: [B]

3257: [F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3252 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
3258
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

3253 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
3259
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

37528 easYgen-3400/3500 | Genset Control 115


Configuration
Configure Monitoring > Generator > Generator Phase Rotation

4.4.1.13 Generator Phase Rotation


General notes
NOTICE!
Damage to the control unit and/or generation
equipment
– Ensure that the control unit is properly connected
to phase voltages on both sides of the circuit
breaker(s) during installation.
Failure to do so may result in damage to the control
unit and/or generation equipment due to the breaker
closing asynchronously or with mismatched phase
rotations. Also ensure that phase rotation monitoring is
enabled at all connected components (engine, gener-
ator, breakers, cable, busbars, etc.).
This function will block a connection of systems with
mismatched phases only under the following condi-
tions:
– The voltages being measured are wired correctly
with respect to the phase rotation at the measuring
points (i.e. the potential transformers in on both
sides of the circuit breaker)
– The voltages being measured are wired so that
angular phase shifts or any interruptions from the
measuring point to the control unit do not exist
– The voltages being measured are wired to the cor-
rect terminals of the control unit (i.e. L1 phase of
the generator is connected with the terminal of the
control unit which is intended for the generator L1
phase)
– The configured alarm class is of class C, D, E, or F
(shutdown alarm).

Correct phase rotation of the phase voltages ensures that damage


will not occur during a breaker closure to either the mains or the
generator. The voltage phase rotation alarm checks the phase
rotation of the measured voltages and the configured phase rota-
tion to ensure they are identical.
The directions of rotation are differentiated as "clockwise" and
"counter clockwise". With a clockwise field the direction of rotation
is "L1-L2-L3"; with a counter clockwise field the direction of rotation
is "L1-L3-L2". If the control is configured for a clockwise rotation
and the measured voltages are monitored as counterclockwise, the
alarm will be initiated.

116 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Generator > Generator Phase Rotation

The direction of configured rotation being monitored by


the control unit is displayed on the screen.
If this protective function is triggered, the display indi-
cates "Gen.ph.rot. mismatch" and the logical command
variable "06.21" will be enabled.
This monitoring function is only enabled if Generator
voltage measuring (parameter 1851 Äp. 86) is config-
ured to "3Ph 4W" or "3Ph 3W" and the measured
voltage exceeds 50 % of the rated voltage (param-
eter 1766 Äp. 84) or if Generator voltage measuring
(parameter 1851 Äp. 86) is configured to "1Ph 2W" (in
this case, the phase rotation is not evaluated, but
defined by the 1Ph2W phase rotation (param-
eter 1859 Äp. 85)).

ID Parameter CL Setting range Description

[Default]

3950 Monitoring 2 [On] Phase rotation monitoring is carried out according to the following parame-
ters.

Off No monitoring is carried out.

3954 Generator 2 [CW] The three-phase measured generator voltage is rotating CW (clock-wise; that
phase rotation means the voltage rotates in L1-L2-L3 direction; standard setting).

CCW The three-phase measured generator voltage is rotating CCW (counter clock-
wise; that means the voltage rotates in L1-L3-L2 direction).

3951 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3952 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

3953 Delayed by 2 [Yes] Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

No Monitoring for this fault condition is continuously enabled regardless of engine


speed.

37528 easYgen-3400/3500 | Genset Control 117


Configuration
Configure Monitoring > Generator > Generator Inverse Time-Ove...

4.4.1.14 Generator Inverse Time-Overcurrent ANSI# IEC 255


General notes The current produced by the generator is monitored depending on
how parameter "Generator current measuring" (param-
eter 1850 Äp. 87) is configured. If an overcurrent condition is
detected, the fault recognition time is determined by the configured
tripping characteristic curve and the measured current.
The tripping time is faster as the measured current increases in
magnitude according to a defined curve. According to IEC 255
three different characteristics are available.
If this protective function is triggered, the display indicates "Inv.
time overcurr." and the logical command variable "06.22" will be
enabled.
n "Normal inverse" characteristic:
t = 0.14 / (I/IP)0.02 - 1) * tP[s]
n "Highly inverse" characteristic:
t = 13.5 / (I/IP) - 1) * tP[s]
n "Extremely inverse" characteristic:
t = 80 / (I/IP)2 - 1) * tP[s]
Variables:
n t =tripping time
n tP = setting value time
n I = measured fault current
n IP = setting value current
Please take into account during configuration:
n for Istart:
Istart > In and Istart > IP
n for IP the smaller IP is, the steeper is the slope of the tripping
curve

The maximum tripping time is 327 s. If a tripping time


greater than 327 s is configured, an overcurrent fault
condition will not be recognized.

118 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Generator > Generator Inverse Time-Ove...

Characteristics

Fig. 66: "Normal inverse" characteristic

Fig. 67: "Highly inverse" characteristic

37528 easYgen-3400/3500 | Genset Control 119


Configuration
Configure Monitoring > Generator > Generator Inverse Time-Ove...

Fig. 68: "Extremely inverse" characteristic

ID Parameter CL Setting range Description

[Default]

4030 Monitoring 2 [On] Overcurrent monitoring is carried out according to the following parameters.

Off No monitoring is carried out.

4034 Inverse time 2 Selection of the used overcurrent characteristic.


characteristic
[Normal] The "normal inverse" tripping curve will be used

High The "highly inverse" tripping curve will be used

Extreme The "extremely inverse" tripping curve will be used.

4035 Inverse time 2 0.01 to 1.99 s Time constant Tp used to calculate the characteristics.
overcurrent
[0.06 s]
Tp=

4036 Inverse time 2 10.0 to 300.0 % Current constant IP used to calculate the characteristics.
overcurr. IP =
[100.0 %]

4037 Inv time over- 2 100.0 to 300.0 Lower tripping value for inverse time-overcurrent protection. If the monitored
curr. Istart = % current is less than Istart, the inverse time-overcurrent protection does not trip.
If Istart is less than IP, IP is used as the lower tripping value.
[115.0 %]

4031 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

120 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Generator > Generator Lagging Power Fa...

ID Parameter CL Setting range Description

[Default]

4032 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4033 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.1.15 Generator Lagging Power Factor (Level 1 & 2)


General notes The power factor is monitored for becoming more lagging (i.e.
inductive) than an adjustable limit. This limit may be a lagging or
leading power factor limit. There are two lagging power factor
alarm levels available in the control. This monitoring function may
be used for monitoring an overexcitation with a warning and a shut-
down alarm level. Both alarms are definite time alarms.
Fig. 69 shows an example of a leading and a lagging power factor
limit and the power factor range, for which the lagging power factor
monitoring issues an alarm.

If this protective function is triggered, the display indi-


cates "Gen. PF lagging 1" or "Gen. PF lagging 2" and
the logical command variable "06.25" or "06.26" will be
enabled.

Fig. 69: Generator lagging power factor

ID Parameter CL Setting range Description

[Default]

2325 Monitoring 2 [On] Generator lagging power factor monitoring is carried out according to the fol-
lowing parameters. Monitoring is performed at two levels. Both values may be
2331
configured independent from each other.

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2329 Limit 2 -0.001 to +0.001 The values that are to be monitored for each threshold limit are defined here.

37528 easYgen-3400/3500 | Genset Control 121


Configuration
Configure Monitoring > Generator > Generator Leading Power Fa...

ID Parameter CL Setting range Description

[Default]
2335 2329 [+ 0.900]

2335: [+ 0.700]

Notes

If the power factor becomes more lagging (i.e. inductive, Fig. 69) than a lag-
ging PF value (positive) or a leading PF value (negative) for at least the delay
time (parameters 2330 Äp. 122 or 2336 Äp. 122) without interruption, the
action specified by the alarm class is initiated.

2330 Delay 2 0.02 to 99.99 s If the monitored generator power factor is more lagging than the configured
limit for the delay time configured here, an alarm will be issued.
2336 2330: [30.00 s]

2336: [1.00 s]

Notes

If the monitored generator power factor returns within the limit before the
delay expires the time will be reset.

2326 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2332
2326: [B]

2332: [E]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2327 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2333
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

2328 Delayed by 2 [Yes] Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2334
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

No Monitoring for this fault condition is continuously enabled regardless of engine


speed.

4.4.1.16 Generator Leading Power Factor (Level 1 & 2)


General notes The power factor is monitored for becoming more leading (i.e.
capacitive) than an adjustable limit. This limit may be a leading or
lagging power factor limit. There are two leading power factor
alarm levels available in the control. This monitoring function may
be used for monitoring an underexcitation with a warning and a
shutdown alarm level. Both alarms are definite time alarms.
Refer to Ä Chapter 6.4.1 ‘Generator Excitation Protection’
on page 389 for a detailed description of this monitoring function.
Fig. 70 shows an example of a leading and a lagging power factor
limit and the power factor range, for which the leading power factor
monitoring issues an alarm.

122 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Generator > Generator Leading Power Fa...

If this protective function is triggered, the display indi-


cates "Gen. PF leading 1" or "Gen. PF leading 2" and
the logical command variable "06.27" or "06.28" will be
enabled.

Fig. 70: Generator leading power factor

ID Parameter CL Setting range Description

[Default]

2375 Monitoring 2 [On] Generator leading power factor monitoring is carried out according to the fol-
lowing parameters. Monitoring is performed at two levels. Both values may be
2381
configured independent from each other.

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2379 Limit 2 -0.001 to +0.001 The values that are to be monitored for each threshold limit are defined here.

2385 2379: [- 0.900]

2385: [- 0.700]

Notes

If the power factor becomes more leading (i.e. capacitive, Fig. 70) than a
leading PF value (negative) or a lagging PF value (positive) for at least the
delay time (parameters 2380 Äp. 123 or 2386 Äp. 123) without interruption,
the action specified by the alarm class is initiated.

2380 Delay 2 0.02 to 99.99 s If the monitored generator power factor is more leading than the configured
limit for the delay time configured here, an alarm will be issued.
2386 2380: [30.00 s]

2386: [1.00 s]

Notes

If the monitored generator power factor returns within the limit before the
delay expires the time will be reset.

2376 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2382
2376: [B]

2382: [E]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2377 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2383
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

37528 easYgen-3400/3500 | Genset Control 123


Configuration
Configure Monitoring > Mains > Mains Operating Voltage / ...

ID Parameter CL Setting range Description

[Default]
The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

2378 Delayed by 2 [Yes] Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2384
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

No Monitoring for this fault condition is continuously enabled regardless of engine


speed.

4.4.2 Mains
ID Parameter CL Setting range Description

[Default]

1771 Mains voltage 2 The unit can either monitor the wye voltages (phase-neutral) or the delta vol-
monitoring tages (phase-phase). The monitoring of the wye voltage is above all neces-
sary to avoid earth-faults in a compensated or isolated network resulting in
the tripping of the voltage protection.

[Phase - The phase-phase voltage will be measured and all subsequent parameters
phase] concerning voltage monitoring "mains" are referred to this value (VL-L).

Phase - neutral The phase-neutral voltage will be measured and all subsequent parameters
concerning voltage monitoring "mains" are referred to this value (VL-N).

Notes

WARNING: This parameter influences the protective functions.

2801 Mains settling 2 0 to 9999 s To end the emergency operation, the monitored mains must be within the
time configured operating parameters without interruption for the minimum period
[20 s]
of time set with this parameter without interruption.

This parameter permits delaying the switching of the load from the generator
to the mains.

The display indicates "Mains settling" during this time.

4.4.2.1 Mains Operating Voltage / Frequency


General notes
The mains operating voltage/frequency parameters are
used to trigger mains failure conditions and activate an
emergency run.
The mains values must be within this ranges to syn-
chronize the mains circuit breaker. It is recommended
to configure the operating limits within the monitoring
limits.

124 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Mains Operating Voltage / ...

Example If the mains rated voltage is 400 V, the upper voltage limit is 110 %
(of the mains rated voltage, i.e. 440 V), and the hysteresis for the
upper voltage limit is 5 % (of the mains rated voltage, i.e. 20 V), the
mains voltage will be considered as being out of the operating
limits as soon as it exceeds 440 V and will be considered as being
within the operating limits again as soon as it falls below 420 V
(440 V – 20 V).
If the rated system frequency is 50 Hz, the lower frequency limit is
90 % (of the rated system frequency, i.e. 45 Hz), and the hyste-
resis for the lower frequency limit is 5 % (of the rated system fre-
quency, i.e. 2.5 Hz), the mains frequency will be considered as
being out of the operating limits as soon as it falls below 45 Hz and
will be considered as being within the operating limits again as
soon as it exceeds 47.5 Hz (45 Hz + 2.5 Hz).

ID Parameter CL Setting range Description

[Default]

5810 Upper voltage 2 100 to 150 % The maximum permissible positive deviation of the mains voltage from the
limit mains rated voltage (parameter 1768 Äp. 84) is configured here.
[110 %]
This value may be used as a voltage limit switch. The conditional state of this
switch may be used as a command variable for the LogicsManager (02.09).

5814 Hysteresis 2 0 to 50 % If the mains voltage has exceeded the limit configured in param-
upper voltage eter 5810 Äp. 125, the voltage must fall below the limit and the value config-
[2 %]
limit ured here, to be considered as being within the operating limits again.

5811 Lower voltage 2 50 to 100 % The maximum permissible negative deviation of the mains voltage from the
limit mains rated voltage (parameter 1768 Äp. 84) is configured here.
[90 %]
This value may be used as a voltage limit switch. The conditional state of this
switch may be used as a command variable for the LogicsManager (02.09).

5815 Hysteresis 2 0 to 50 % If the mains voltage has fallen below the limit configured in param-
lower voltage eter 5811 Äp. 125, the voltage must exceed the limit and the value config-
[2 %]
limit ured here, to be considered as being within the operating limits again.

5812 Upper fre- 2 100.0 to 150.0 The maximum permissible positive deviation of the mains frequency from the
quency limit % rated system frequency (parameter 1750 Äp. 84) is configured here.

[110.0 %] This value may be used as a frequency limit switch. The conditional state of
this switch may be used as a command variable for the LogicsManager
(02.10).

5816 Hysteresis 2 0 to 50.0 % If the mains frequency has exceeded the limit configured in param-
upper fre- eter 5812 Äp. 125, the frequency must fall below the limit and the value con-
[0.5 %]
quency limit figured here, to be considered as being within the operating limits again.

5813 Lower fre- 2 50.0 to 100.0 % The maximum permissible negative deviation of the mains frequency from the
quency limit rated system frequency (parameter 1750 Äp. 84) is configured here. This
[90.0 %]
value may be used as a frequency limit switch. The conditional state of this
switch may be used as a command variable for the LogicsManager (02.10).

5817 Hysteresis 2 0 to 50.0 % If the mains frequency has exceeded the limit configured in param-
lower fre- eter 5813 Äp. 125, the frequency must fall below the limit and the value con-
[0.5 %]
quency limit figured here, to be considered as being within the operating limits again.

37528 easYgen-3400/3500 | Genset Control 125


Configuration
Configure Monitoring > Mains > Mains Decoupling

4.4.2.2 Mains Decoupling


General notes The mains decoupling function is intended for use in a mains par-
allel operation and monitors a series of subordinate mains protec-
tion thresholds. If a threshold is exceeded, the easYgen initiates a
breaker opening and separates the generator(s) from the mains at
the defined breaker.
The following thresholds are monitored:
n Overfrequency level 2 (Ä Chapter 4.4.2.3 ‘Mains Overfre-
quency (Level 1 & 2) ANSI# 81O’ on page 127)
n Underfrequency level 2 (Ä Chapter 4.4.2.4 ‘Mains Underfre-
quency (Level 1 & 2) ANSI# 81U’ on page 129)
n Overvoltage level 2 (Ä Chapter 4.4.2.5 ‘Mains Overvoltage
(Level 1 & 2) ANSI# 59’ on page 130)
n Undervoltage level 2 (Ä Chapter 4.4.2.6 ‘Mains Undervoltage
(Level 1 & 2) ANSI# 27’ on page 131)
n Mains phase shift (Ä Chapter 4.4.2.8 ‘Change Of Frequency’
on page 136)
If one of these protective functions is triggered, the display indi-
cates "Mains decoupling" (the logical command variable "07.25"
will be enabled) and the active level 2 alarm.

The mains decoupling function is optimized on the


both relay outputs "GCB open" and "MCB open". In
case of using a free relay output in conjunction with the
command variable 07.25 an additional delay time of up
to 20 ms is to consider.

ID Parameter CL Setting range Description

[Default]

12922 Ext. mns. 2 Determined by The unit may be configured to decouple from the mains when commanded by
decoupl. LogicsManager an external device.

(External mains [(0 & 1) & 1] Once the conditions of the LogicsManager have been fulfilled, an external
decoupling) mains failure is issued.

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

3110 Mains decou- 2 [GCB] Mains decoupling is carried out according to the following parameters. If one
pling of the subordinate monitoring functions is triggered, the GCB will be opened.
If the unit is operated in parallel with the mains and the MCB opens, the GCB
will be closed again.

GCB->MCB Mains decoupling is carried out according to the following parameters. If one
of the subordinate monitoring functions is triggered, the GCB will be opened.
If the reply "GCB open" is not present within the delay configured in param-
eter 3113 Äp. 127, the MCB will be opened as well.

MCB->GCB Mains decoupling is carried out according to the following parameters. If one
of the subordinate monitoring functions is triggered, the MCB will be opened.
If the reply "MCB open" is not present within the delay configured in param-
eter 3113 Äp. 127, the GCB will be opened as well.

MCB Mains decoupling is carried out according to the following parameters. If one
of the subordinate monitoring functions is triggered, the MCB will be opened.

Off Mains decoupling monitoring is disabled.

126 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Mains Overfrequency (Level...

ID Parameter CL Setting range Description

[Default]

3113 Mains decou- 2 0.10 to 5.00 s If the open signal from the respective circuit breaker cannot be detected
pling feedback within the time configured here, the mains decoupling function performs the
[0.40 s]
delay action as configured in parameter 3110 Äp. 126.

3111 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687.

3112 Self acknowl- 2 Yes The control automatically clears the alarm if the fault condition is no longer
edge detected.

[No] The control does not automatically reset the alarm when the fault condition is
no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

1733 Test 2 Yes Activates a test mode which allows a comfortable mains decoupling test.

[No] Deactivates the test mode. Mains decoupling is working normal.

Notes

When the test mode is activated a mains decoupling according to the param-
eterization is triggered, once a mains failure is detected. Thereby the states of
things of the breaker reply are irrelevant.

A retriggering of the mains decoupling can be performed after 0.5 s + "Mns.


decoupling feedback delay" (parameter 3113 Äp. 127) without leaving the
test mode. As long as the codelevel is ≥ 2 it is possible to switch-off the test
mode manually.

The test mode will be switched-off automatically after one hour after he was
turned on or after switching on the operation magnet (engine should start).

4.4.2.3 Mains Overfrequency (Level 1 & 2) ANSI# 81O


General notes There are two overfrequency alarm levels available in the control.
Both alarms are definite time alarms and are illustrated in the figure
below. The figure diagrams a frequency trend and the associated
pickup times and length of the alarms. Monitoring of the frequency
is accomplished in two steps.

If this protective function is triggered, the display indi-


cates "Mains overfreq. 1" or "Mains overfreq. 2" and
the logical command variable "07.06" or "07.07" will be
enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

37528 easYgen-3400/3500 | Genset Control 127


Configuration
Configure Monitoring > Mains > Mains Overfrequency (Level...

The mains overfrequency Level 2 limit configuration


parameters are located below the mains decoupling
function menu on the display.

ID Parameter CL Setting range Description

[Default]

2850 Monitoring 2 [On] Overfrequency monitoring is carried out according to the following parame-
ters. Monitoring is performed at two levels. Both values may be configured
2856
independent from each other (prerequisite: limit 1 < Level 2 limit).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2854 Limit 2 50.0 to 130.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
2860 2854: [100.4 %]
If this value is reached or exceeded for at least the delay time without inter-
2860: [120.0 %]
ruption, the action specified by the alarm class is initiated.

Notes

This value refers to the System rated frequency (parameter 1750 Äp. 84).

2855 Delay 2 0.02 to 99.99 s If the monitored mains frequency value exceeds the threshold value for the
delay time configured here, an alarm will be issued.
2861 2855: [0.06 s]

2861: [0.06 s]

Notes

If the monitored mains frequency falls below the threshold (minus the hyste-
resis) before the delay expires the time will be reset.

2851 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2857
2851: [A]

2857: [B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2852 Self acknowl- 2 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2858
No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

2853 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2859
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

128 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Mains Underfrequency (Leve...

4.4.2.4 Mains Underfrequency (Level 1 & 2) ANSI# 81U


General notes There are two underfrequency alarm levels available in the control.
Both alarms are definite time alarms and are illustrated in the figure
below. The figure diagrams a frequency trend and the associated
pickup times and length of the alarms. Monitoring of the frequency
is performed in two steps.

If this protective function is triggered, the display indi-


cates "Mains underfreq. 1" or "Mains underfreq. 2" and
the logical command variable "07.08" or "07.09" will be
enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

The mains underfrequency Level 2 limit configuration


parameters are located below the mains decoupling
function menu on the display.

ID Parameter CL Setting range Description

[Default]

2900 Monitoring 2 [On] Underfrequency monitoring is carried out according to the following parame-
ters. Monitoring is performed at two levels.
2906
Both values may be configured independent from each other (prerequisite:
Level 1 > Level 2).

Off Off Monitoring is disabled for limit 1 and/or Level 2 limit.

2904 Limit 2 50.0 to 130.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
2910 2904: [99.6 %]
If this value is reached or fallen below for at least the delay time without inter-
2910: [98.0 %]
ruption, the action specified by the alarm class is initiated.

Notes

This value refers to the System rated frequency (parameter 1750 Äp. 84).

2905 Delay 2 0.02 to 99.99 s If the monitored mains frequency value falls below the threshold value for the
delay time configured here, an alarm will be issued.
2911 2905: [1.50 s]

2911: [0.06 s]

Notes

If the monitored mains frequency exceeds the threshold (plus the hysteresis)
again before the delay expires the time will be reset.

2901 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2907
2901: [B]

2907: [F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2902 Self acknowl- 2 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2908

37528 easYgen-3400/3500 | Genset Control 129


Configuration
Configure Monitoring > Mains > Mains Overvoltage (Level 1...

ID Parameter CL Setting range Description

[Default]

No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

2903 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2909
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.2.5 Mains Overvoltage (Level 1 & 2) ANSI# 59


General notes Voltage is monitored depending on parameter "Mains voltage
measuring" (parameter 1853 Äp. 87). There are two overvoltage
alarm levels available in the control. Both alarms are definite time
alarms and are illustrated in the figure below. The figure diagrams
a frequency trend and the associated pickup times and length of
the alarms. Monitoring of the voltage is done in two steps.

If this protective function is triggered, the display indi-


cates "Mains overvoltage 1" or "Mains overvoltage 2"
and the logical command variable "07.10" or "07.11"
will be enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

The mains overvoltage Level 2 limit configuration


parameters are located below the mains decoupling
function menu on the display.

ID Parameter CL Setting range Description

[Default]

2950 Monitoring 2 [On] Overvoltage monitoring is carried out according to the following parameters.
Monitoring is performed at two levels. Both values may be configured inde-
2956
pendent from each other (prerequisite: limit 1 < Level 2 limit).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2954 Limit 2 50.0 to 125.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
2960 2954: [108.0 %]
If this value is reached or exceeded for at least the delay time without inter-
2960: [110.0 %]
ruption, the action specified by the alarm class is initiated.

Notes

This value refers to the Mains rated voltage (parameter 1768 Äp. 84).

2955 Delay 2 0.02 to 99.99 s If the monitored mains voltage exceeds the threshold value for the delay time
configured here, an alarm will be issued.

130 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Mains Undervoltage (Level ...

ID Parameter CL Setting range Description

[Default]
2961 2955: [1.50 s]

2961: [0.06 s]

Notes

If the monitored mains voltage falls below the threshold (minus the hysteresis)
before the delay expires the time will be reset.

2951 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2957
2951: [A]

2957: [B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2952 Self acknowl- 2 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2958
No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

2953 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2959
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

8845 Mns. decou- 2 The mains overvoltage 1 alarm can be linked to the mains decoupling func-
pling by over- tion, if required.
volt. 1
On The mains overvoltage 1 trip is linked to the mains decoupling function with all
its consequences.

[Off] The mains overvoltage 1 trip is ignored in the mains decoupling function.

4.4.2.6 Mains Undervoltage (Level 1 & 2) ANSI# 27


General notes Voltage is monitored depending on parameter "Mains voltage
measuring" (parameter 1853 Äp. 87). There are two undervoltage
alarm levels available in the control. Both alarms are definite time
alarms and are illustrated in the figure below. The figure diagrams
a frequency trend and the associated pickup times and length of
the alarms. Monitoring of the voltage is done in two steps.

If this protective function is triggered, the display indi-


cates "Mains undervoltage 1" or "Mains under-
voltage 2" and the logical command variable "07.12" or
"07.13" will be enabled.

Refer Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503 for


the triggering characteristic of this monitoring function.

37528 easYgen-3400/3500 | Genset Control 131


Configuration
Configure Monitoring > Mains > Mains Undervoltage (Level ...

The mains undervoltage Level 2 limit configuration


parameters are located below the mains decoupling
function menu on the display.

ID Parameter CL Setting range Description

[Default]

3000 Monitoring 2 [On] Undervoltage monitoring is carried out according to the following parameters.
Monitoring is performed at two levels. Both values may be configured inde-
3006
pendent from each other (prerequisite: Level 1 limit < Level 2 limit).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

3004 Limit 2 50.0 to 125.0 % The percentage values that are to be monitored for each threshold limit are
defined here.
3010 3004: [92.0 %]
If this value is reached or exceeded for at least the delay time without inter-
3010: [90.0 %]
ruption, the action specified by the alarm class is initiated.

Notes

This value refers to the "Mains rated voltage" (parameter 1768 Äp. 84).

3005 Delay 2 0.02 to 99.99 s If the monitored mains voltage falls below the threshold value for the delay
time configured here, an alarm will be issued.
3011 3005: [1.50 s]

3011: [0.06 s]

Notes

If the monitored mains voltage exceeds the threshold (plus the hysteresis)
again before the delay expires the time will be reset.

3001 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
3007
3001: [A]

3007: [B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3002 Self acknowl- 2 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
3008
No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

3003 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
3009
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

8844 Mns. decou- 2 The mains undervoltage 1 alarm can be linked to the mains decoupling func-
pling by under- tion, if required.
volt. 1

132 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Mains Voltage Increase

ID Parameter CL Setting range Description

[Default]

On The mains undervoltage 1 trip is linked to the mains decoupling function with
all its consequences.

[Off] The mains undervoltage 1 trip is ignored in the mains decoupling function.

4.4.2.7 Mains Voltage Increase


General notes Voltage is monitored depending on parameter "Monitoring" (param-
eter 8806 Äp. 133). This function allows the monitoring of the
voltage quality over a longer time period. It is realized as a filter.
The function is only active, if mains is within the operation window.
If voltage or frequency is not in the operation window, the filter will
be initialized with rated voltage. The mains voltage increase moni-
toring supervises the individual three-phase voltages of the mains.
The parameter "Mains decoupling volt. incr." (parameter
8808 Äp. 134 configures if a voltage increase shall trigger a mains
decoupling or not.

If this protective function is triggered, the display indi-


cates "Mains volt. increase". The alarm can be incor-
porated into the mains decoupling function.

ID Parameter CL Setting range Description

[Default]

8806 Monitoring 2 On Voltage increase monitoring is carried out according to the following parame-
ters.

[Off] No monitoring is carried out.

8807 Limit 2 100.0 to 150.0 The percentage value that is to be monitored is defined here. If the voltage of
% at least one phase exceeds this value, an alarm “Mains volt. increase” is
tripped after a time depending:
[110.0 %]
n On “Response time” (parameter 8839 Äp. 134) AND
n The difference between this limit and the measured value. The higher
the difference the faster the tripping.

Notes

This value refers to the "Mains rated voltage" (parameter 1768 Äp. 84).

8831 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F/Control action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

8832 Self acknowl- 4 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

37528 easYgen-3400/3500 | Genset Control 133


Configuration
Configure Monitoring > Mains > Mains Voltage Increase

ID Parameter CL Setting range Description

[Default]
The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

8833 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

8839 Response time 2 1 to 650 s The response time of the filter. The higher the configured time, the slower is
the tripping.
[128 s]

8808 Mains decou- 2 Yes Voltage increase monitoring does cause a decoupling.
pling volt. incr.
[No] Voltage increase monitoring does not cause a decoupling.

Configuration examples The mains voltage increase monitoring is realized as a filter. The
calculation behind this monitoring function is complicated. For this
reason we recommend to use the following table with configuration
examples.

Required tripping Parameter configuration (tripping time - 10


minutes)

Required tripping voltage Limit (parameter Response time (param-


(related to rated voltage) 8807 Äp. 133) eter 8839 Äp. 134)

105 % 104 % 373 s

106 % 105 % 335 s

107 % 106 % 308 s

108 % 107 % 289 s

109 % 108 % 273 s

110 % 109 % 261 s

111 % 110 % 250 s

112 % 111 % 242 s

113 % 112 % 234 s

114 % 113 % 228 s

115 % 114 % 222 s

Calculation formulas The function is realized as a filter. For this reason the calculation is
based upon an voltage jump from rated voltage to the required trip-
ping voltage. For the parameter configuration it is useful to con-
sider a voltage jump from U1 (always rated voltage) to U2 with:
n U1: Input voltage before jump (e.g. rated voltage)
n U2: Input voltage after jump
n T: Time after monitoring is tripping

134 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Mains Voltage Increase

n Uout: Response voltage (filter output voltage compared with


limit to trip the monitoring)
n Limit: Monitored percentage value (parameter 8807 Äp. 133)
n τ: Response time (parameter 8839 Äp. 134)
Calculation formulas:
n T[s] = -τ[s] ln (1 - (Limit[%] - U1[%]) / (U2[%] - U1[%]))
n τ[s] = -T[s] / ln (1 - (Limit[%] - U1[%]) / (U2[%] - U1[%]))
n U2 = (Limit[%] - U1[%]) / (1 - e-T[s]) / τ[s]) + U1[%]
n Limit[%] = (1 - e-T[s]) / τ[s]) * (U2[%] - U1[%] ) + U1[%]
n Uout[%] = (1 - e-T[s]) / τ[s]) * (U2[%] - U1[%])

Example 1 We suppose the monitoring shall trip at approximately 110 % of


nominal voltage after T = 600 seconds. For the calculation we
assume a voltage jump from U1 = 100 % to U2 = 110 %, we chose
as limit (parameter 8807 Äp. 133) a value near but less than U2:
Limit = 109 %. We calculate the response time τ as:
τ[s] = -T[s] / ln (1 - (Limit [%] - U1[%]) / (U2[%] - U1[%]))
τ[s] = - 600 s / ln (1 - (109 % - 100 %) / (110 % - 100 %))
= - 600 s / ln 0.1 ≈ - 600 s / - 2.3026 ≈ 261 s
The response time τ (parameter 8839 Äp. 134) is 261 s.

Example 2 We suppose the monitoring shall trip at approximately 110 % of


nominal voltage after T = 600 seconds. For the calculation we
assume a voltage jump from U1 = 100 % to U2 = 110 %, we chose
as limit (parameter 8807 Äp. 133) a value near but less than U2:
Limit = 107 %. We calculate the response time τ as:
τ[s] = -T[s] / ln (1 - (Limit [%] - U1[%]) / (U2[%] - U1[%]))
τ[s] = - 600 s / ln (1 - (107 % - 100 %) / (110 % - 100 %))
= - 600 s / ln 0.3 ≈ - 600 s / - 1.204 ≈ 498 s
The response time τ (parameter 8839 Äp. 134) is 498 s.

Example 3 n Limit = 107 % (parameter 8807 Äp. 133)


n τ = 128 s (response time, parameter 8839 Äp. 134)
n U1 = 100 % (is always U rated)
n T = 600 s (tripping time)
Calculation of tripping voltage U2:
U2 = (Limit[%] - U1[%]) / (1 - e-T[s]) / τ[s]) + U1[%]
U2 = (107 % - 100 %) / (1 - e- 600 s / 128 s) + 100 %
≈ (7 %) / (1 - 1 - 0.00921) + 100 % ≈ 107.065 %
For tripping after 600 s, a voltage jump from 100 % to 107.065 %
(a little higher than the limit) is needed.

37528 easYgen-3400/3500 | Genset Control 135


Configuration
Configure Monitoring > Mains > Change Of Frequency

Example 4 n Limit = 110 % (parameter 8807 Äp. 133)


n τ = 128 s (response time, parameter 8839 Äp. 134)
n U1 = 100 % (is always U rated)
n T = 600 s (tripping time)
Calculation of tripping voltage U2:
U2 = (Limit[%] - U1[%]) / (1 - e-T[s]) / τ[s]) + U1[%]
U2 = (110 % - 100 %) / (1 - e- 600 s / 128 s) + 100 %
≈ (10 %) / (1 - 1 - 0.00921) + 100 % ≈ 110.093 %
For tripping after 600 s, a voltage jump from 100 % to 110.093 %
(a little higher than the limit) is needed.

4.4.2.8 Change Of Frequency


Phase Shift A vector/phase shift is defined as the sudden variation of the
voltage curve which may be caused by a major generator load
change. It usually occurs, if the utility opens the MCB, which
causes a load change for the genset.
The easYgen measures the duration of a cycle, where a new
measurement is started with each voltage passing through zero.
The measured cycle duration will be compared with an internal
quartz-calibrated reference time to determine the cycle duration dif-
ference of the voltage signal.
A vector/phase shift as shown in Fig. 71 causes a premature or
delayed zero passage. The determined cycle duration difference
corresponds with the occurring phase shift angle.
The monitoring may be carried out three-phased or one/three-
phased. Different limits may be configured for one-phase and
three-phase monitoring. The vector/phase shift monitor can also be
used as an additional method to decouple from the mains. Vector/
Fig. 71: Phase Shift phase shift monitoring is only enabled after the monitored voltage
exceeds 50% of the PT secondary rated voltage.

Function "Voltage cycle duration not within the


permissible range"
The voltage cycle duration exceeds the configured limit
value for the phase/vector shift. The result is, that the
power circuit breaker that disconnects from the mains,
is opened, the message "Mains phase shift" is dis-
played, and the logical command variable "07.14" is
enabled.
The prerequisite for phase/vector shift monitoring is
that the generator is operating in a mains parallel oper-
ation (the MCB and GCB are both closed).

136 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Change Of Frequency

df/dt (ROCOF)
Function "Rate Of Change Of Fre- quency not
within permissible limits"
df/dt (Rate Of Change Of Frequency) monitoring
measures the stability of the frequency. The frequency
of a source will vary due to changing loads and other
effects. The rate of these frequency changes due to
the load variances is relatively high compared to those
of a large network.
The control unit calculates the unit of measure per unit
of time. The df/dt is measured over 4 sine waves to
ensure that it is differentiated from a phase shift. This
results in a minimum response time of approximately
100ms (at 50 Hz).

ID Parameter CL Setting range Description

[Default]

3058 Change of fre- 2 [Phase shift] Phase shift monitoring is carried out according to the parameters described in
quency Ä ‘Phase Shift’ on page 136.

df/dt df/dt monitoring is carried out according to the parameters described in Ä ‘df/
dt (ROCOF)’ on page 137.

Off Monitoring is disabled.

3053 Phase Shift: 2 [1- and 3 During single-phase voltage phase/vector shift monitoring, tripping occurs if
Monitoring phase] the phase/vector shift exceeds the configured threshold value (param-
eter 3054 Äp. 137) in at least one of the three phases.

Note

If a phase/vector shift occurs in one or two phases, the single-phase


threshold value (parameter 3054 Äp. 137) is taken into consideration; if a
phase/vector shift occurs in all three phases, the three-phase threshold value
(parameter 3055 Äp. 137) is taken into consideration. Single phase moni-
toring is very sensitive and may lead to nuisance tripping if the selected
phase angle settings are too small.

3 phase During three-phase voltage phase/vector shift monitoring, tripping occurs only
if the phase/vector shift exceeds the specified threshold value (param-
eter 3055 Äp. 137) in all three phases within 2 cycles.

Notes

3 phase mains phase shift monitoring is only enabled if Mains voltage meas-
uring (parameter 1853 Äp. 87) is configured to "3Ph 4W" or "3Ph 3W".

3054 Phase Shift: 2 3 to 30 ° If the electrical angle of the mains voltage shifts more than this configured
Limit 1 phase value in any single phase, an alarm with the class configured in param-
[20 °]
eter 3051 Äp. 137 is initiated.

Depending on the configured mains decoupling procedure (param-


eter 3110 Äp. 126), the GCB, MCB, or an external CB will be opened.

3055 Phase Shift: 2 3 to 30 ° If the electrical angle of the mains voltage shifts more than this configured
Limit 3 phase value in all three phases, an alarm with the class configured in param-
[8 °]
eter 3051 Äp. 137 is initiated.

Depending on the configured mains decoupling procedure (param-


eter 3110 Äp. 126), the GCB, MCB, or an external CB will be opened.

3051 Phase Shift: 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
Alarm class E/F action should be taken when the limit is surpassed.

37528 easYgen-3400/3500 | Genset Control 137


Configuration
Configure Monitoring > Mains > Change Of Frequency

ID Parameter CL Setting range Description

[Default]
[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687.

3052 Phase Shift: 2 [Yes] The control automatically clears the alarm if the fault condition is no longer
Self acknowl- detected.
edge
No The control does not automatically reset the alarm when the fault condition is
no longer detected. The alarm must be acknowledged and reset by manually
pressing the appropriate buttons or by activating the LogicsManager output
"External acknowledgement" (via a discrete input or via an interface).

3056 Phase Shift: 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
Delayed by toring is enabled. The engine monitoring delay time (parameter
engine speed 3315 Äp. 236) must expire prior to fault monitoring being enabled for param-
eters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

3104 df/dt: df/dt 2 0.1 to 9.9 Hz/s The df/dt threshold is defined here. If this value is reached or exceeded for at
Limit least the delay time without interruption, an alarm with the class configured in
[2.6 Hz/s]
parameter 3101 Äp. 138 is initiated.

Depending on the configured mains decoupling procedure (param-


eter 3110 Äp. 126), the GCB, MCB, or an external CB will be opened.

3105 df/dt: Delay 2 0.10 to 2.00 s If the monitored rate of df/dt exceeds the threshold value for the delay time
configured here, an alarm will be issued.
[0.10 s]
If the monitored df/dt exceeds the threshold (plus the hysteresis) again before
the delay expires the time will be reset.

3101 df/dt: Alarm 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
class E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687.

3102 df/dt: Self 2 Yes The control automatically clears the alarm if the fault condition is no longer
acknowledge detected.

[No] The control does not automatically reset the alarm when the fault condition is
no longer detected. The alarm must be acknowledged and reset by manually
pressing the appropriate buttons or by activating the LogicsManager output
"External acknowledgement" (via a discrete input or via an interface).

3103 df/dt: Delayed 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
by engine toring is enabled. The engine monitoring delay time (parameter
speed 3315 Äp. 236) must expire prior to fault monitoring being enabled for param-
eters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

138 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Mains Voltage Phase Rotat...

4.4.2.9 Mains Voltage Phase Rotation


General notes
NOTICE!
Damage to the control unit and/or generation
equipment
– Please ensure during installation that all voltages
applied to this unit are wired correctly to both sides
of the circuit breaker.
Failure to do so may result in damage to the control
unit and/or generation equipment due to closing the
breaker asynchronous or with mismatched phase rota-
tions and phase rotation monitoring enabled at all con-
nected components (engine, generator, breakers,
cable, busbars, etc.).
This function will block a connection of systems with
mismatched phases only under the following condi-
tions:
– The voltages being measured are wired correctly
with respect to the phase rotation at the measuring
points (i.e. the voltage transformer in front and
behind the circuit breaker)
– The measuring voltages are wired without angular
phase shift or interruption from the measuring point
to the control unit
– The measuring voltages are wired to the correct
terminals of the control unit (i.e. L1 of the gener-
ator is connected with the terminal of the control
unit which is intended for the L1 of the generator)
– The LogicsManager function "Enable MCB" (refer
to parameter 12923 Äp. 200) is false in case of a
incorrect rotation field

Correct phase rotation of the phase voltages ensures that damage


will not occur during a breaker closure to either the mains or the
generator. The voltage phase rotation alarm checks the phase
rotation of the voltages and the configured phase rotation to ensure
they are identical.
The directions of rotation are differentiated as "clockwise" and
"counter clockwise". With a clockwise field the direction of rotation
is "L1-L2-L3"; with a counter clockwise field the direction of rotation
is "L1-L3-L2".
If the control is configured for a clockwise rotation and the voltages
into the unit are calculated as counterclockwise the alarm will be
initiated. The direction of configured rotation being monitored by
the control unit is displayed on the screen.

If this protective function is triggered, the display indi-


cates "Mns.ph.rot. mismatch" and the logical command
variable "07.05" will be enabled.

37528 easYgen-3400/3500 | Genset Control 139


Configuration
Configure Monitoring > Mains > Mains Import Power (Level ...

This monitoring function is only enabled if Mains


voltage measuring (parameter 1853 Äp. 87) is config-
ured to "3Ph 4W" or "3Ph 3W" and the measured
voltage exceeds 50 % of the rated voltage (param-
eter 1768 Äp. 84) or if Mains voltage measuring
(parameter 1853 Äp. 87) is configured to "1Ph 2W" (in
this case, the phase rotation is not evaluated, but
defined by the 1Ph2W phase rotation (param-
eter 1859 Äp. 85)).

ID Parameter CL Setting range Description

[Default]

3970 Monitoring 2 [On] Phase rotation monitoring is carried out according to the following parame-
ters.

Off No monitoring is carried out.

3974 Mains phase 2 [CW] The three-phase measured mains voltage is rotating CW (clock-wise; that
rotation means the voltage rotates in L1-L2-L3 direction; standard setting).

CCW The three-phase measured mains voltage is rotating CCW (counter clock-
wise; that means the voltage rotates in L1-L3-L2 direction).

3971 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

CAUTION: If an alarm class that leads to an engine shutdown (alarm class C


or higher) is configured into this parameter, a main phase rotation alarm may
lead to a genset shutdown due to an alarm of class C or higher.

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3972 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

3973 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.2.10 Mains Import Power (Level 1 & 2)


General notes
It is possible to monitor two independently configurable mains
import power limit values. This function makes it possible to initiate
external load shedding.

140 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Mains Import Power (Level ...

If this protective function is triggered, the display indi-


cates "Mains import power 1" or
"Mains import power 2" and the logical command vari-
able "07.21" or "07.22" will be enabled.

ID Parameter CL Setting range Description

[Default]

3200 Monitoring 2 On Mains import power monitoring is carried out according to the following
parameters. Monitoring is performed at two levels. Both values may be con-
3206
figured independent from each other (prerequisite: Level 1 limit < Level 2
limit).

[Off] Monitoring is disabled for Level 1 limit and/or Level 2 limit.

3204 Limit 2 0 to +150.00 % If this threshold value has been exceeded or fallen below (depending on the
setting of parameter 3215 Äp. 142 or 3216 Äp. 142) for at least the delay
3210 3204: [80.00 %]
time (parameter 3205 Äp. 141 or 3211 Äp. 141), the action specified by the
3210: [100.00 alarm class is initiated.
%]

Notes

This value refers to the Mains rated active power (parameter 1748 Äp. 85).

3213 Hysteresis 2 0 to 99.99 % The monitored mains power level must return within the limits configured in
parameter 3204 Äp. 141 or 3210 Äp. 141 plus or minus (depending on the
3214 3213: [0.01 %]
setting of parameter 3215 Äp. 142 or 3216 Äp. 142) the value configured
3214: [0.01 %] here, to reset the alarm.

3205 Delay 2 0.02 to 99.99 s If the monitored mains import power falls below or exceeds (depending on the
setting of parameter 3215 Äp. 142 or 3216 Äp. 142) the threshold value for
3211 3205: [1.00 s]
the delay time configured here, an alarm will be issued.
3211: [1.00 s]

Notes

If the monitored mains import power exceeds or falls below the threshold
(plus or minus the hysteresis configured in parameter 3213 Äp. 141 or
3214 Äp. 141) before the delay expires the time will be reset.

3201 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
3207
3201: [A]

3207: [B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3202 Self acknowl- 2 3202: [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
3208
3208: [No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

37528 easYgen-3400/3500 | Genset Control 141


Configuration
Configure Monitoring > Mains > Mains Export Power (Level ...

ID Parameter CL Setting range Description

[Default]

3203 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
3209
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

3215 Monitoring at 2 [Overrun] The monitored value must exceed the limit to be considered as out of limits.

3216 Underrun The monitored value must fall below the limit to be considered as out of limits.

4.4.2.11 Mains Export Power (Level 1 & 2)


General notes It is possible to monitor two independently configurable mains
export power limit values. This function makes it possible to initiate
external load shedding.

If this protective function is triggered, the display indi-


cates "Mains export power 1" or
"Mains export power 2" and the logical command vari-
able "07.23" or "07.24" will be enabled.

ID Parameter CL Setting range Description

[Default]

3225 Monitoring 2 On Mains export power monitoring is carried out according to the following
parameters. Monitoring is performed at two levels. Both values may be con-
3233
figured independent from each other (prerequisite: Level 1 limit < Level 2
limit).

[Off] Monitoring is disabled for Level 1 limit and/or Level 2 limit.

3229 Limit 2 0 to +150.00 % If this threshold value has been exceeded or fallen below (depending on the
setting of parameter 3232 Äp. 143 or 3240 Äp. 143) for at least the delay
3237 3229: [80.00 %]
time (parameter 3230 Äp. 142 or 3238 Äp. 142), the action specified by the
3237: [100.00 alarm class is initiated.
%]

Notes

This value refers to the Mains rated active power (parameter 1748 Äp. 85).

3231 Hysteresis 2 0 to 99.99 % The monitored mains power level must return within the limits configured in
parameter 3229 Äp. 142 or 3237 Äp. 142 plus or minus (depending on the
3239 3231: [0.01 %]
setting of parameter 3232 Äp. 143 or 3240 Äp. 143) the value configured
3239: [0.01 %] here, to reset the alarm.

3230 Delay 2 0.02 to 99.99 s If the monitored mains export power falls below or exceeds (depending on the
setting of ns export power falls below or exceeds (depending on the setting of
3238 3230: [1.00 s]
parameter 3232 Äp. 143 or 3240 Äp. 143) the threshold value for the delay
3238: [1.00 s] time configured here, an alarm will be issued.

Notes

If the monitored mains import power exceeds or falls below the threshold
(plus or minus the hysteresis configured in parameter 3231 Äp. 142 or
3239 Äp. 142) before the delay expires the time will be reset.

142 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Mains Lagging Power Factor...

ID Parameter CL Setting range Description

[Default]

3226 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
3234
3226: [A]

3234: [B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3227 Self acknowl- 2 3227: [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
3235
3235: [No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

3228 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
3236
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

3232 Monitoring at 2 [Overrun] The monitored value must exceed the limit to be considered as out of limits.

3240 Underrun The monitored value must fall below the limit to be considered as out of limits.

4.4.2.12 Mains Lagging Power Factor (Level 1 & 2)


General notes The power factor is monitored for becoming more lagging (i.e.
inductive) than an adjustable limit. This limit may be a lagging or
leading power factor limit. There are two lagging power factor
alarm levels available in the control. This monitoring function may
be used for monitoring or controlling the power factor compensa-
tion. Both alarms are definite time alarms.

Fig. 72: Mains lagging power factor


Fig. 72 shows an example of a leading and a lagging power factor
limit and the power factor range, for which the lagging power factor
monitoring issues an alarm.

37528 easYgen-3400/3500 | Genset Control 143


Configuration
Configure Monitoring > Mains > Mains Lagging Power Factor...

If this protective function is triggered, the display indi-


cates "Mains PF lagging 1" or "Mains PF lagging 2"
and the logical command variable "07.17" or "07.18"
will be enabled.

ID Parameter CL Setting range Description

[Default]

2975 Monitoring 2 On Mains lagging power factor monitoring is carried out according to the following
parameters. Monitoring is performed at two levels. Both values may be con-
2980
figured independent from each other.

[Off] Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2978 Limit 2 -0.001 to +0.001 The values that are to be monitored for each threshold limit are defined here.

2983 2978: [+ 0.900]

2983: [+ 0.800]

Notes

If the power factor becomes more lagging (i.e. inductive, Fig. 72) than a lag-
ging PF value (pos.) or a leading PF value (neg.) for at least the delay time
(parameters 2979 Äp. 144 or 2984 Äp. 144) without interruption, the logical
command variables 07.17 (level 1) or 07.18 (level 2) are enabled and the
action specified by the alarm class is initiated.

2989 Hysteresis 2 0.0 to 0.99 The monitored power factor must return within the limits configured in param-
eter 2978 Äp. 144 or 2983 Äp. 144 minus the value configured here, to reset
2990 [0.02]
the alarm.

2979 Delay 2 0.02 to 99.99 s If the monitored generator power factor is more lagging than the configured
limit for the delay time configured here, an alarm will be issued.
2984 2979: [30.00 s]

2984: [1.00 s]

Notes

If the monitored generator power factor returns within the limit (minus the
Hysteresis configured in parameter 2989 Äp. 144 or 2990 Äp. 144) before
the delay expires the time will be reset.

2987 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2988
2987: [B]

2988: [B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2976 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2981
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

144 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Mains > Mains Leading Power Factor...

ID Parameter CL Setting range Description

[Default]

2977 Delayed by 2 [Yes] Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2982
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

No Monitoring for this fault condition is continuously enabled regardless of engine


speed.

4.4.2.13 Mains Leading Power Factor (Level 1 & 2)


General notes The power factor is monitored for becoming more leading (i.e.
capacitive) than an adjustable limit. This limit may be a leading or
lagging power factor limit. There are two leading power factor
alarm levels available in the control. This monitoring function may
be used for monitoring or controlling the power factor compensa-
tion. Both alarms are definite time alarms.

Fig. 73: Mains leading power factor


Fig. 73 shows an example of a leading and a lagging power factor
limit and the power factor range, for which the leading power factor
monitoring issues an alarm.

If this protective function is triggered, the display indi-


cates "Mains PF leading 1" or "Mains PF leading 2"
and the logical command variable "07.19" or "07.20"
will be enabled.

ID Parameter CL Setting range Description

[Default]

3025 Monitoring 2 On Mains leading power factor monitoring is carried out according to the following
parameters. Monitoring is performed at two levels. Both values may be con-
3030
figured independent from each other.

[Off] Monitoring is disabled for Level 1 limit and/or Level 2 limit.

3028 Limit 2 -0.001 to +0.001 The values that are to be monitored for each threshold limit are defined here.

3033 3028: [- 0.900]

3033: [- 0.800]

Notes

37528 easYgen-3400/3500 | Genset Control 145


Configuration
Configure Monitoring > Engine > Engine Overspeed (Level 1 ...

ID Parameter CL Setting range Description

[Default]
If the power factor becomes more leading (i.e. inductive, Fig. 73) than a
leading PF value (pos.) or a leading PF value (neg.) for at least the delay time
(parameters 3029 Äp. 146 or 3034 Äp. 146) without interruption, the logical
command variables 07.17 (level 1) or 07.18 (level 2) are enabled and the
action specified by the alarm class is initiated.

3039 Hysteresis 2 0.0 to 0.99 The monitored power factor must return within the limits configured in param-
eter 3028 Äp. 145 or 3033 Äp. 145 minus the value configured here, to reset
3040 [0.02]
the alarm.

3029 Delay 2 0.02 to 99.99 s If the monitored generator power factor is more leading than the configured
limit for the delay time configured here, an alarm will be issued.
3034 3029: [10.00 s]

3034: [1.00 s]

Notes

If the monitored generator power factor returns within the limit (minus the
Hysteresis configured in parameter 3039 Äp. 146 or 3033 Äp. 145) before
the delay expires the time will be reset.

3035 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
3036
2987: [B]

2988: [B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3026 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
3031
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

3027 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
3032
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.3 Engine
4.4.3.1 Engine Overspeed (Level 1 & 2) ANSI# 12
General notes The speed measured by the magnetic pickup unit (MPU) is moni-
tored for overspeed. If the MPU is disabled, the speed may only be
monitored using the generator overfrequency monitoring. If the
MPU speed exceeds the overspeed limits the configured alarms
will be initiated.

146 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Engine > Engine Overspeed (Level 1 ...

If this protective function is triggered, the display indi-


cates "Overspeed 1" or "Overspeed 2" and the logical
command variable "05.01" or "05.02" will be enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

ID Parameter CL Setting range Description

[Default]

2100 Monitoring 2 [On] Overspeed monitoring is carried out according to the following parameters.
Monitoring is performed at two levels. Both values may be configured inde-
2106
pendent from each other (prerequisite: Level 1 > Level 2).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2104 Limit 2 0 to 9,999 rpm The percentage values that are to be monitored for each threshold limit are
defined here.
2110 2104: [1,850.0
rpm] If this value is reached or exceeded for at least the delay time without inter-
ruption, the action specified by the alarm class is initiated.
2110: [1,900.0
rpm]

2105 Delay 2 0.02 to 99.99 s If the monitored engine speed exceeds the threshold value for the delay time
configured here, an alarm will be issued.
2111 2105: [1.00 s]

2111: [0.10 s]

Notes

If the monitored engine speed falls below the threshold (minus the hysteresis)
before the delay expires the time will be reset.

2101 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2107
2101: [B]

2107: [F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2102 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2108
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

2103 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2109
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

37528 easYgen-3400/3500 | Genset Control 147


Configuration
Configure Monitoring > Engine > Engine Underspeed (Level 1...

4.4.3.2 Engine Underspeed (Level 1 & 2)


General notes The speed measured by the magnetic pickup unit (MPU) is moni-
tored for underspeed. If the MPU is disabled, the speed may only
be monitored using the generator underfrequency monitoring. If the
MPU speed falls below the underspeed limits the configured
alarms will be initiated.

If this protective function is triggered, the display indi-


cates "Underspeed 1" or "Underspeed 2" and the log-
ical command variable "05.03" or "05.04" will be ena-
bled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

ID Parameter CL Setting range Description

[Default]

2150 Monitoring 2 [On] Underspeed monitoring is carried out according to the following parameters.
Monitoring is performed at two levels. Both values may be configured inde-
2156
pendent from each other (prerequisite: Level 1 > Level 2).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

2154 Limit 2 0 to 9999 rpm The percentage values that are to be monitored for each threshold limit are
defined here.
2160 2154: [1,300.0
rpm] If this value is reached or exceeded for at least the delay time without inter-
ruption, the action specified by the alarm class is initiated.
2160: [1,250.0
rpm]

2155 Delay 2 0.02 to 99.99 s If the monitored engine speed falls below the threshold value for the delay
time configured here, an alarm will be issued.
2161 2155: [1.00 s]

2161: [0.10 s]

Notes

If the monitored engine speed exceeds the threshold (plus the hysteresis)
again before the delay expires the time will be reset.

2151 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.
2157
2151: [B]

2157: [F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2152 Self acknowl- 2 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
2158
No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

148 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Engine > Engine/Generator Speed Det...

ID Parameter CL Setting range Description

[Default]

2153 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
2159
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.3.3 Engine/Generator Speed Detection


General notes Speed detection checks if the generator voltage frequency f (deter-
mined from the measured generator voltage) differs from the
measured engine speed n (determined from the Pickup signal) and
determines a difference (Δf-n).
If the two frequencies are not identical (Δf-n ≠ 0) and the monitored
frequency mismatch reaches or exceeds the threshold, an alarm is
output. Additionally the LogicsManager output "Firing speed" is
checked upon its logical status with respect to the measuring
values "generator frequency" and "Pickup speed".

If this protective function is triggered, the display indi-


cates "Speed/freq. mismatch" and the logical com-
mand variable "05.07" will be enabled.

Speed/frequency mismatch (n/f mismatch) is carried


out only if an MPU is connected to the control and
parameter "Speed pickup" (parameter 1600 Äp. 239),
is configured On. The following is valid:
The measurement via Pickup is enabled (On):
Mismatch monitoring is carried out using the engine
speed from the Pickup and the generator frequency. If
the speed/frequency mismatch or the LogicsManager
is enabled and the frequency is outside of the config-
ured limit, an alarm will be issued.
The measurement via Pickup is disabled (Off):
Mismatch monitoring is carried out using the generator
frequency and the LogicsManager. If the LogicsMan-
ager output is enabled and the frequency is outside of
the configured limit, an alarm will be issued.

ID Parameter CL Setting range Description

[Default]

2450 Monitoring 2 [On] Monitoring of the speed/frequency/LogicsManager mismatch (n/f/LM mis-


match) is carried out according to the following parameters.

Off Monitoring is disabled.

2454 Speed/fre- 2 1.5 to 8.5 Hz The frequency mismatch that is to be monitored is defined here.
quency mis-
[5.0 Hz]
match limit

37528 easYgen-3400/3500 | Genset Control 149


Configuration
Configure Monitoring > Engine > Engine/Generator Active Po...

ID Parameter CL Setting range Description

[Default]
If the monitored frequency mismatch reaches or exceeds this value for at
least the delay time without interruption, the action specified by the alarm
class is initiated.

Notes

The LogicsManager is monitored with respect to his status.

2455 Delay 2 0.02 to 99.99 s If the monitored frequency mismatch exceeds the threshold value for the
delay time configured here, an alarm will be issued.
[2.00 s]

Notes

If the monitored frequency mismatch falls below the threshold (minus the hys-
teresis) before the delay expires the time will be reset.

2453 Activation fre- 2 15 to 85 Hz The speed/frequency mismatch monitoring is enabled at this generator fre-
quency quency.
[20 Hz]

2451 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[E]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2452 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.3.4 Engine/Generator Active Power Mismatch


General notes If enabled, this monitoring function becomes only active if gener-
ator power control is enabled (refer to Ä Chapter 4.5.12.2 ‘Load
Control’ on page 272). If the measured generator power deviates
from the power set point by a value exceeding the limit configured
in parameter 2925 Äp. 151 for a time exceeding the delay config-
ured in parameter 2923 Äp. 151, an alarm will be issued.

If this protective function is triggered, the display indi-


cates "Gen act.pwr mismatch" and the logical com-
mand variable "06.29" will be enabled.

ID Parameter CL Setting range Description

[Default]

2920 Monitoring 2 [On] Monitoring of the generator active power mismatch is carried out according to
the following parameters.

Off Monitoring is disabled.

150 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Engine > Engine/Mains Active Power ...

ID Parameter CL Setting range Description

[Default]

2925 Limit 2 0.0 to 30.0 % If the difference between the measured generator power and the power set
point exceeds this value for at least the delay time (parameter 2923 Äp. 151)
[5.0 %]
without interruption, the action specified by the alarm class is initiated.

Notes

This value refers to the generator rated active power (parameter


1752 Äp. 85).

2923 Delay 2 3 to 65000 s If the monitored active power mismatch exceeds the threshold value config-
ured in parameter 2925 Äp. 151 for the delay time configured here, an alarm
[30 s]
will be issued.

Notes

If the monitored active power mismatch falls below the threshold (minus the
hysteresis) before the delay expires the time will be reset.

2921 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2922 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.3.5 Engine/Mains Active Power Mismatch


General notes If enabled, this monitoring function becomes only active if gener-
ator power control is enabled and the active power set point is con-
figured to "Import" or "Export" (refer to Ä Chapter 4.5.12.2 ‘Load
Control’ on page 272). If the measured import or export power
deviates from the power set point by a value exceeding the limit
configured in parameter for a time exceeding the delay configured
in parameter , an alarm will be issued.

If this protective function is triggered, the display indi-


cates "Mns act.pwr mismatch" and the logical com-
mand variable "07.16" will be enabled.

ID Parameter CL Setting range Description

[Default]

2930 Monitoring 2 [On] On Monitoring of the mains active power mismatch is carried out according to
the following parameters.

Off Monitoring is disabled.

37528 easYgen-3400/3500 | Genset Control 151


Configuration
Configure Monitoring > Engine > Engine/Generator Unloading...

ID Parameter CL Setting range Description

[Default]

2935 Limit 2 1.0 to 99.9 % If the difference between the measured import or export power and the power
set point exceeds this value for at least the delay time (param-
[5.0 %]
eter 2933 Äp. 152) without interruption, the action specified by the alarm
class is initiated.

Notes

This value refers to the mains rated active power (parameter 1748 Äp. 85).

2933 Delay 2 3 to 65000 s If the monitored active power mismatch exceeds the threshold value config-
ured in parameter 2935 Äp. 152 for the delay time configured here, an alarm
[30 s]
will be issued.

Notes

If the monitored active power mismatch falls below the threshold (minus the
hysteresis) before the delay expires the time will be reset.

2931 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2932 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.3.6 Engine/Generator Unloading Mismatch


General notes This monitoring function is always enabled and becomes active
when a stop command is issued. Following a stop command, the
controller tries to reduce the power before opening the GCB. If the
power falls below the unload limit (parameter 3125 Äp. 152) before
the delay (parameter 3123 Äp. 153) expires, a "GCB open" com-
mand will be issued. If the controller fails to reduce the power to fall
below the unload limit (parameter 3125 Äp. 152) before the delay
(parameter 3123 Äp. 153) expires, a "GCB open" command will be
issued together with an alarm.

If this protective function is triggered, the display indi-


cates "Gen. unloading fault" and the logical command
variable "06.30" will be enabled.

ID Parameter CL Setting range Description

[Default]

3125 Unload limit 2 0.5 to 99.9 % If the monitored generator power falls below this value, a "GCB open" com-
mand will be issued.

152 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Engine > Engine Start Failure

ID Parameter CL Setting range Description

[Default]
[3.0 %]

Notes

This value refers to the generator rated active power (parameter


1752 Äp. 85).

3123 Delay 2 2 to 9999 s If the monitored generator power does not fall below the limit configured in
parameter 3125 Äp. 152 before the time configured here expires, a "GCB
[60 s]
open" command will be issued together with an alarm.

3121 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3122 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.3.7 Engine Start Failure


General notes If it is not possible to start the engine within a configured number of
start attempts (refer to Ä Chapter 4.5.9.3 ‘Engine Start/Stop’
on page 233), an alarm will be initiated.

If this protective function is triggered, the display indi-


cates "Start fail" and the logical command variable
"05.08" will be enabled.

ID Parameter CL Setting range Description

[Default]

3303 Monitoring 2 [On] Monitoring of the start sequence is carried out according to the following
parameters.

Off Monitoring is disabled.

3304 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

37528 easYgen-3400/3500 | Genset Control 153


Configuration
Configure Monitoring > Engine > Engine Shutdown Malfunctio...

ID Parameter CL Setting range Description

[Default]

3305 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.3.8 Engine Shutdown Malfunction


General notes If it is not possible to stop the engine within a configured time, an
alarm will be initiated.

If this protective function is triggered, the display indi-


cates "Eng. stop malfunct." and the logical command
variable "05.06" will be enabled.

We recommend to assign this monitoring function to a


discrete output to be able to shutdown the engine with
an external device to provide a shutdown redundancy.

ID Parameter CL Setting range Description

[Default]

2500 Monitoring 2 [On] Monitoring of the stop sequence is carried out according to the following
parameters.

Off Monitoring is disabled.

2503 Maximum stop 2 3 to 999 s The maximum permissible time between the output of a stop command and
delay the reply that the engine is stopped successfully is defined here.
[30 s]

Notes

If the engine cannot be stopped within this time (this means speed via the
Pickup, frequency via the generator voltage, or the LogicsManager is
detected) the action specified by the alarm class is initiated.

2501 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2502 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

154 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Engine > Engine Operating Range Fai...

ID Parameter CL Setting range Description

[Default]
The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.3.9 Engine Unintended Stop


General notes If an engine stop has been detected without a stop command being
issued, an alarm will be initiated.

If this protective function is triggered, the display indi-


cates "Unintended stop" and the logical command vari-
able "05.05" will be enabled.

ID Parameter CL Setting range Description

[Default]

2650 Monitoring 2 [On] Monitoring of an unintended stop is carried out according to the following
parameters.

Off Monitoring is disabled.

2651 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[F]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2657 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.3.10 Engine Operating Range Failure


General notes The operating range failure monitoring issues an alarm if one of the
following conditions is fulfilled:
n Check 1: The easYgen tries to close the GCB, but the gener-
ator is not within its operating range (parameters 5800 Äp. 97,
5801 Äp. 97, 5802 Äp. 97, or 5803 Äp. 97).
n Check 2: The easYgen tries to synchronize the GCB, but the
busbar or the generator is not within the generator operating
range (parameters 5800 Äp. 97, 5801 Äp. 97, 5802 Äp. 97, or
5803 Äp. 97).
n Check 3: The easYgen tries to close the GCB to the dead
busbar, but the busbar voltage is NOT below the dead busbar
detection limit (parameter 5820 Äp. 191).

37528 easYgen-3400/3500 | Genset Control 155


Configuration
Configure Monitoring > Engine > Engine Charge Alternator (...

n Check 4: The easYgen tries to synchronize the GCB, the MCB


is closed, but the mains are not within the mains operating
range (parameters 5810 Äp. 125, 5811 Äp. 125,
5812 Äp. 125, or 5813 Äp. 125).
n Check 5: The easYgen tries to close the GCB, the MCB is
closed, but the busbar is dead.
No alarm will be issued in idle mode. This monitoring function is
disabled below firing speed.

NOTICE!
If load-dependent start/stop (refer to Ä Chapter
4.5.11.1 ‘Load Dependent Start Stop (LDSS)’
on page 246) is enabled, this monitoring function must
be configured with a shutdown alarm class (C, D, E, or
F) or disable load-dependent start/stop if triggered to
ensure that the next engine will be started.

If this protective function is triggered, the display indi-


cates "Operat. range failed" and the logical command
variable "06.31" will be enabled.

ID Parameter CL Setting range Description

[Default]

2660 Monitoring 2 [On] Monitoring of the operating range is carried out according to the following
parameters.

Off Monitoring is disabled.

2663 Delay 2 1 to 999 s If one of the above mentioned conditions for an operating range failure is ful-
filled, an alarm will be issued. If the respective condition is not fulfilled any-
[30 s]
more before the delay time expires, the delay time will be reset.

2661 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2662 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.3.11 Engine Charge Alternator (D+)


General notes The charge alternator monitoring issues an alarm if the voltage
measured at the auxiliary excitation input D+ (terminal 65) falls
below a fix limit.

156 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Breaker > Configure GCB

The fix limit depends on the power supply voltage. If a power


supply voltage exceeding 16 V is detected, the unit assumes a
24 V system and uses a limit of 20 V. If a power supply voltage
below 16 V is detected, the unit assumes a 12 V system and uses
a limit of 9 V.

If this protective function is triggered, the display indi-


cates "Charge alt. low volt" and the logical command
variable "05.11" will be enabled.

ID Parameter CL Setting range Description

[Default]

4050 Monitoring 2 On Monitoring of the charge alternator is carried out according to the following
parameters.

[Off] Monitoring is disabled.

4055 Delay 2 2 to 999 s If the voltage measured at the auxiliary excitation input D+ falls below a fixed
limit for the time defined here, an alarm will be issued.
[10 s]
If the voltage returns within the limit before the delay time expires, the delay
time will be reset.

4051 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

4052 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4053 Delayed by 2 [Yes] Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (parameter 3315 on
page) must expire prior to fault monitoring being enabled for parameters
assigned this delay.

No Monitoring for this fault condition is continuously enabled regardless of engine


speed.

4.4.4 Breaker
4.4.4.1 Configure GCB
General notes Circuit breaker monitoring contains two alarms: A "breaker reclose"
alarm and a "breaker open" alarm.
"Breaker reclose alarm"

37528 easYgen-3400/3500 | Genset Control 157


Configuration
Configure Monitoring > Breaker > Configure GCB

If the control initiates a close of the breaker and the breaker fails to
close after the configured number of attempts the monitoring CB
alarm will be initiated (refer to parameter "GCB maximum closing
attempts", parameter 3418 Äp. 158).

If this protective function is triggered, the display indi-


cates "GCB fail to close" and the logical command var-
iable "08.05" will be enabled.

"Breaker Open Alarm"


If the control is attempting to open the circuit breaker and it fails to
see that the CB is open within the configured time in seconds after
issuing the breaker open command then the monitoring CB alarm
will be initiated (refer to parameter "GCB open monitoring", param-
eter 3420 Äp. 158).

NOTICE!
If load-dependent start/stop (refer to Ä Chapter
4.5.11.1 ‘Load Dependent Start Stop (LDSS)’
on page 246) is enabled, this monitoring function must
be configured with a shutdown alarm class (C, D, E, or
F) or disable load-dependent start/stop if triggered to
ensure that the next engine will be started.

If this protective function is triggered, the display indi-


cates "GCB fail to open" and the logical command vari-
able "08.06" will be enabled.

ID Parameter CL Setting range Description

[Default]

2600 Monitoring 2 [On] Monitoring of the GCB is carried out according to the following parameters.

Off Monitoring is disabled.

2601 GCB Alarm 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
class E/F action should be taken when the limit is surpassed.

[C]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3418 GCB maximum 2 1 to 10 The maximum number of breaker closing attempts is configured in this
closing parameter (relay output "Command: close GCB").
[5]
attempts
When the breaker reaches the configured number of attempts, a "GCB fail to
close" alarm is issued.

The counter for the closure attempts will be reset as soon as the "Reply GCB"
is de-energized for at least 5 seconds to signal a closed GCB.

3420 GCB open 2 0.10 to 5.00 s If the "Reply GCB" is not detected as energized once this timer expires, a
monitoring "GCB fail to open" alarm is issued. This timer initiates as soon as the "open
[2.00 s]
breaker" sequence begins. The alarm configured in parameter 2601 Äp. 158
is issued.

158 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Breaker > Configure GGB

4.4.4.2 Synchronization GCB


General notes
NOTICE!
If load-dependent start/stop (refer to Ä Chapter
4.5.11.1 ‘Load Dependent Start Stop (LDSS)’
on page 246) is enabled, this monitoring function must
be configured with a shutdown alarm class (C, D, E, or
F) or disable load-dependent start/stop if triggered to
ensure that the next engine will be started.

ID Parameter CL Setting range Description

[Default]

3060 Monitoring 2 [On] Monitoring of the GCB synchronization is carried out according to the fol-
lowing parameters.

Off Monitoring is disabled.

3063 Timeout 2 3 to 999 s If it was not possible to synchronize the GCB within the time configured here,
an alarm will be issued.
[60 s]
The message "GCB syn. timeout" is issued and the logical command variable
"08.30" will be enabled.

3061 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3062 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.4.3 Configure GGB


General notes
All parameters listed below only apply to application
mode , , , and .

Circuit breaker monitoring contains two alarms: A breaker reclose


alarm and a breaker open alarm.
"Breaker reclose alarm"
If the control unit initiates a close of the breaker and the breaker
fails to close after the configured number of attempts the moni-
toring CB alarm will be initiated.
n Refer to parameter "GGB maximum closing attempts", param-
eter 3087 Äp. 160.

37528 easYgen-3400/3500 | Genset Control 159


Configuration
Configure Monitoring > Breaker > Synchronization GGB

If this protective function is triggered, the display indi-


cates "GGB fail to close" and the logical command var-
iable "08.34" will be enabled.

"Breaker open alarm"


If the control unit is attempting to open the circuit breaker and it
fails to see that the CB is open within the configured time in sec-
onds after issuing the breaker open command then the monitoring
CB alarm will be initiated.
n Refer to parameter "GGB open monitoring", param-
eter 3088 Äp. 160.

If this protective function is triggered, the display indi-


cates "GGB fail to open" and the logical command var-
iable "08.35" will be enabled.

ID Parameter CL Setting range Description

[Default]

3085 GGB moni- 2 [On] Monitoring of the GGB is carried out according to the following parameters.
toring
Off Monitoring is disabled.

3086 GGB Alarm 2 Class A/B Each limit may be assigned an independent alarm class that specifies what
class action should be taken when the limit is surpassed.
[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3087 GGB maximum 2 1 to 10 The maximum number of breaker closing attempts is configured in this
closing parameter (relay output "Command: close GGB").
[5]
attempts
When the breaker reaches the configured number of attempts, an "GGB fail
to close" alarm is issued.

The counter for the closure attempts will be reset as soon as the "Reply GGB"
is de-energized for at least 5 seconds to signal a closed GGB.

3088 GGB open 2 0.10 to 5.00 s If the "Reply GGB" is not detected as energized once this timer expires, an
monitoring "GGB fail to open" alarm is issued.
[2.00 s]
This timer initiates as soon as the "open breaker" sequence begins. The
alarm configured in parameter 3086 Äp. 160 is issued.

4.4.4.4 Synchronization GGB

ID Parameter CL Setting range Description

[Default]

3080 Monitoring 2 On Monitoring of the GGB synchronization is carried out according to the fol-
lowing parameters.

[Off] Monitoring is disabled.

3083 Delay 2 3 to 999 s If it was not possible to synchronize the GGB within the time configured here,
an alarm will be issued.

160 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Breaker > Configure MCB

ID Parameter CL Setting range Description

[Default]
[30 s] The message "GGB syn. timeout" is issued and the logical command variable
"08.32" will be enabled.

3081 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3082 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.4.5 Configure MCB


General notes
If an alarm is detected when attempting to close the
MCB, an emergency power operation will be carried
out if the "Emergency start with MCB failure" is "On".
If an alarm class higher than 'B' class has been
selected it will not be possible to start the engine with
the setting "Emergency start with MCB failure" (param-
eter 3408 Äp. 242) = configured as "On" in an emer-
gency power condition.

All parameters listed below only apply to application


mode , , , and .

Circuit breaker monitoring contains two alarms: A breaker reclose


alarm and a breaker open alarm.
"Breaker reclose alarm"
If the control unit initiates a close of the breaker and the breaker
fails to close after the configured number of attempts the moni-
toring CB alarm will be initiated.
n Refer to parameter "MCB maximum closing attempts", param-
eter 3419 Äp. 162.

If this protective function is triggered, the display indi-


cates "MCB fail to close" and the logical command var-
iable "08.07" will be enabled.

"Breaker open alarm"

37528 easYgen-3400/3500 | Genset Control 161


Configuration
Configure Monitoring > Breaker > Configure MCB

If the control unit is attempting to open the circuit breaker and it


fails to see that the CB is open within the configured time in sec-
onds after issuing the breaker open command then the monitoring
CB alarm will be initiated.
n Refer to parameter "MCB open monitoring", param-
eter 3421 Äp. 163.

If this protective function is triggered, the display indi-


cates "MCB fail to open" and the logical command var-
iable "08.08" will be enabled.

Fault at 'closing the MCB' Alarm classes A & B


n Parameter 2802 Äp. 242 "Emergency run" = Off;
If the MCB cannot be closed, the busbar remains without
voltage, until the MCB breaker fault is acknowledged.
The control continues attempting to close the MCB.
n Parameter 2802 Äp. 242 "Emergency run" = On, param-
eter 3408 Äp. 242 "Emergency start with MCB failure" = Off;
If the MCB cannot be closed, the busbar remains without
voltage, until the MCB breaker fault is acknowledged.
The control continues attempting to close the MCB.
n Parameter 2802 Äp. 242 "Emergency run" = On, param-
eter 3408 Äp. 242 "Emergency start with MCB failure" = On;
If the MCB cannot be closed, an emergency power operation is
initiated (the engine is started and the GCB is closed; the
busbar is supplied by the generator).
If the alarm is acknowledged and if the MCB can be closed, the
load is switched to mains supply and the emergency power
operation terminates.

Fault at 'opening the MCB' This alarm class has the following influence to the function of the
unit:
n This fault is processed according to the action described within
the alarm classes. As long as the reply is present that the MCB
is still closed, the GCB cannot be closed.

ID Parameter CL Setting range Description

[Default]

2620 MCB moni- 2 [On] Monitoring of the MCB is carried out according to the following parameters.
toring
Off Monitoring is disabled.

2621 MCB Alarm 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
class E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3419 MCB maximum 2 1 to 10 The maximum number of breaker closing attempts is configured in this
closing parameter (relay output "Command: close MCB").
[5]
attempts
When the breaker reaches the configured number of attempts, an "MCB fail
to close" alarm is issued.

162 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Breaker > Synchronization MCB

ID Parameter CL Setting range Description

[Default]
The counter for the closure attempts will be reset as soon as the "Reply MCB"
is de-energized for at least 5 seconds to signal a closed MCB.

3421 MCB open 2 0.10 to 5.00 s If the "Reply MCB" is not detected as energized once this timer expires, an
monitoring "MCB fail to open" alarm is issued.
[2.00 s]
This timer initiates as soon as the "open breaker" sequence begins. The
alarm configured in parameter 2621 Äp. 162 is issued.

4.4.4.6 Synchronization MCB

ID Parameter CL Setting range Description

[Default]

3070 Monitoring 2 [On] Monitoring of the MCB synchronization is carried out according to the fol-
lowing parameters.

Off Monitoring is disabled.

3073 Timeout 2 3 to 999 s If it was not possible to synchronize the MCB within the time configured here,
an alarm will be issued.
[60 s]
The message "MCB syn. timeout" is issued and the logical command variable
"08.31" will be enabled.

3071 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3072 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

37528 easYgen-3400/3500 | Genset Control 163


Configuration
Configure Monitoring > Breaker > Generator/Busbar/Mains Pha...

4.4.4.7 Generator/Busbar/Mains Phase Rotation


General notes
NOTICE!
Damage to the control unit and/or generation
equipment
– Ensure that the control unit is properly connected
to phase voltages on both sides of the circuit
breaker(s) during installation.
Failure to do so may result in damage to the control
unit and/or generation equipment due to the breaker
closing asynchronously or with mismatched phase
rotations. Also ensure that phase rotation monitoring is
enabled at all connected components (engine, gener-
ator, breakers, cable, busbars, etc.).
This function will block a connection of systems with
mismatched phases only under the following condi-
tions:
– The voltages being measured are wired correctly
with respect to the phase rotation at the measuring
points (i.e. the potential transformers in on both
sides of the circuit breaker)
– The voltages being measured are wired so that
angular phase shifts or any interruptions from the
measuring point to the control unit do not exist
– The voltages being measured are wired to the cor-
rect terminals of the control unit (i.e. L1 phase of
the generator is connected with the terminal of the
control unit which is intended for the generator L1
phase)
– The configured alarm class is of class C, D, E, or F
(shutdown alarm).

All parameters listed below only apply to application


mode to .

Correct phase rotation of the phase voltages ensures that damage


will not occur during a breaker closure to either the mains or the
generator. The voltage phase rotation alarm checks, if the phase
rotation of the measured voltage systems are identical.
If the control detects different phase rotations of mains and gener-
ator, the alarm will be initiated and a breaker synchronization is
inhibited. However, this alarm will not prevent a dead busbar clo-
sure, i.e. a dead bus start.

If this protective function is triggered, the display indi-


cates "Ph.rotation mismatch" and the logical command
variable "08.33" will be enabled.

164 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Flexible Limits

This monitoring function is only enabled if Generator


voltage measuring (parameter 1851 Äp. 86) and
Mains voltage measuring (parameter 1853 Äp. 87) are
configured to "3Ph 4W" or "3Ph 3W" and the measured
voltage exceeds 50 % of the rated voltage (param-
eter 1766 Äp. 84) or if Generator voltage measuring
(parameter 1851 Äp. 86) and Mains voltage meas-
uring (parameter 1853 Äp. 87) are configured to "1Ph
2W" In this case, the phase rotation is not evaluated,
but defined by the 1Ph2W phase rotation (param-
eter 1859 Äp. 85).

ID Parameter CL Setting range Description

[Default]

2940 Monitoring 2 [On] Phase rotation monitoring is carried out according to the following parameters

Off Monitoring is disabled.

2941 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

2942 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4.4.5 Flexible Limits


General notes
CAUTION!
Hazards due to improper configuration of protec-
tive functions
Flexible Limits must not be used for protective func-
tions, because the monitoring function is not guaran-
teed beyond an exceeding of 320 %.

It is not possible to monitor temperature values in


Degree Fahrenheit and pressure values in psi.
Although parameters 3631 Äp. 202 or 3630 Äp. 203
are configured to a value display in °F or psi, flexible
limit monitoring always refers to the value in Degree
Celsius or bar.

37528 easYgen-3400/3500 | Genset Control 165


Configuration
Configure Monitoring > Flexible Limits

This control unit offers 40 flexible limits. They may be used for
"limit switch" functions of all measured analog values. It is possible
to choose between alarm (warning and shutdown) and control
operation via the LogicsManager.
If an alarm class is triggered, the display indicates "Flexible limit
{x}", where {x} indicates the flexible limit 1 to 40, or the text config-
ured using ToolKit and the logical command variable "15.{x}" will
be enabled.

The flexible limits 33 through 40 are disabled during


idle mode operation (refer to Ä Chapter 4.5.9.5 ‘Idle
Mode’ on page 239).

The following parameter description refers to flexible limit 1. The


flexible limits 2 through 40 are configured accordingly. The param-
eter IDs of the flexible limits 2 through 40 are listed below.

ID Parameter CL Setting range Description

[Default]

4208 Description 2 user-defined A description for the respective flexible limit may be entered here. The
description may have 4 through 16 characters and is displayed instead of the
[Flex. limit {x}]
default text if this limit is exceeded.

Notes

This parameter may only be configured using ToolKit configuration software.

4200 Monitoring 2 On Monitoring of the limit {x} is carried out according to the following parameters.

[Off] Monitoring is disabled.

4206 Monitored data 2 data source Any possible data source may be selected.
source
Refer to Ä Chapter 9.3.1 ‘Data Sources’ on page 617 for a list of all data
sources.

Examples:
n 00.05 Analog input D+
n 01.24 Generator total power
n 02.14 Mains current L1
n 06.01 Analog input 1

4204 Monitoring at 2 [Overrun] The monitored value must exceed the threshold limit for a fault to be recog-
nized.

Underrun The monitored value must fall below the threshold limit for a fault to be recog-
nized.

4205 Limit 2 -32000 to 32000 The threshold limit of the value to be monitored is defined by this parameter.
If this value is reached or exceeded / fallen below (dependent on param-
[100]
eter 4207 Äp. 167) for at least the delay time configured in param-
eter 4207 Äp. 167 the action specified by the alarm class is initiated after the
configured delay expires.

The entry format of the threshold depends on the respective analog value.

If the monitored analog value has a reference value, the threshold is


expressed as a percentage of this reference value (-320.00 % to 320.00 %). If
an analog input is monitored, the threshold refers to the display value format
(refer to Ä Chapter 9.3.2.16 ‘Display Value Format’ on page 634).

Notes

166 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Flexible Limits

ID Parameter CL Setting range Description

[Default]
Refer to Ä ‘Examples’ on page 169 for examples on how to configure the
limit.

4216 Hysteresis 2 0 to 32000 During monitoring, the actual value must exceed or fall below one of the limits
defined in parameter 4205 Äp. 166 to be recognized as out of permissible
[1]
limits. For a value to register as having returned to the permissible limits, the
monitored value must rise above or fall below this value for the hysteresis.

The format for entering the hysteresis depends on the monitored analog input
and corresponds with the one of the threshold listed in param-
eter 4205 Äp. 166.

4207 Delay 2 00.02 to 327.00 If the monitored value exceeds or falls below the threshold value for the delay
s time configured here, an alarm will be issued. If the monitored value falls
below the threshold (plus/minus the hysteresis, dependent on param-
[1.00 s]
eter 4204 Äp. 166) before the delay expires the time will be reset.

4201 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

4202 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

4203 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

Parameter IDs

Flexible Descrip- Moni- Moni- Moni- Limit Hyste- Delay Alarm Self Delayed
limit # tion toring tored toring at resis class acknowl- by
analog edge engine
input speed

1 4208 4200 4206 4204 4205 4216 4207 4201 4202 4203

2 4225 4217 4223 4221 4222 4233 4224 4218 4219 4220

3 4242 4234 4240 4238 4239 4250 4241 4235 4236 4237

4 4259 4251 4257 4255 4256 4267 4258 4252 4253 4254

5 7108 4270 4276 4274 4275 4278 4277 4271 4272 4273

6 7116 4280 4286 4284 4285 4288 4287 4281 4282 4283

7 7124 4290 4296 4294 4295 4298 4297 4291 4292 4293

37528 easYgen-3400/3500 | Genset Control 167


Configuration
Configure Monitoring > Flexible Limits

Flexible Descrip- Moni- Moni- Moni- Limit Hyste- Delay Alarm Self Delayed
limit # tion toring tored toring at resis class acknowl- by
analog edge engine
input speed

8 7132 6000 6006 6004 6005 6008 6007 6001 6002 6003

9 7140 6010 6016 6014 6015 6018 6017 6011 6012 6013

10 7148 6020 6026 6024 6025 6028 6027 6021 6022 6022

11 7156 6030 6036 6034 6035 6038 6037 6031 6032 6033

12 7164 6040 6046 6044 6045 6048 6047 6041 6042 6043

13 7172 6050 6056 6054 6055 6058 6057 6051 6052 6053

14 7180 6060 6066 6064 6065 6068 6067 6061 6062 6062

15 7188 6070 6076 6074 6075 6078 6077 6071 6072 6073

16 7196 6080 6086 6084 6085 6088 6087 6081 6082 6083

17 7204 6090 6096 6094 6095 6098 6097 6091 6092 6093

18 7212 6100 6106 6104 6105 6108 6107 6101 6102 6103

19 7220 6110 6116 6114 6115 6118 6117 6111 6112 6113

20 7228 6120 6126 6124 6125 6128 6127 6121 6122 6123

21 7236 6130 6136 6134 6135 6138 6137 6131 6132 6133

22 7244 6140 6146 6144 6145 6148 6147 6141 6142 6143

23 7252 6150 6156 6154 6155 6158 6157 6151 6152 6153

24 7260 6160 6166 6164 6165 6168 6167 6161 6162 6163

25 7268 6170 6176 6174 6175 6178 6177 6171 6172 6173

26 7276 6180 6186 6184 6185 6188 6187 6181 6182 6183

27 7284 6190 6196 6194 6195 6108 6197 6191 6192 6193

28 7292 6200 6206 6204 6205 6208 6207 6201 6202 6203

29 7300 6210 6216 6214 6215 6218 6217 6211 6212 6213

30 7308 6220 6226 6224 6225 6228 6227 6221 6222 6223

31 7316 6230 6236 6234 6235 6238 6237 6231 6232 6233

32 7324 6240 6246 6244 6245 6248 6247 6241 6242 6243

33 7332 6250 6256 6254 6255 6258 6257 6251 6252 6253

34 7340 6260 6266 6264 6265 6268 6267 6261 6262 6263

35 7348 6270 6276 6274 6275 6278 6277 6271 6272 6273

36 7356 6280 6286 6284 6285 6288 6287 6281 6282 6283

37 7364 6290 6296 6294 6295 6298 6297 6291 6292 6293

38 7372 6300 6306 6304 6305 6308 6307 6301 6302 6303

39 7380 6310 6316 6314 6315 6318 6317 6311 6312 6313

40 7388 6320 6326 6324 6325 6328 6327 6321 6322 6323

Table 28: Flexible Limits - Parameter IDs

168 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Flexible Limits

Examples

Example value Desired limit Reference value / display Limit entry format
value

01.24 Total generator real 160 kW Generator rated real power 8000 (= 80.00 %)
power (parameter ) = 200 kW

01.09 Generator frequency 51.5 Hz Rated frequency (parameter ) = 10300 (= 103.00 %)


50 Hz

00.01 Engine speed 1,256 rpm Rated speed (parameter ) = 06373 (= 63.73 %)
1,500 rpm

06.03 Analog input 3 (config- 4.25 bar Display in 0.01 bar 00425 (= 4.25 bar)
ured to VDO 5 bar)

06.02 Analog input 2 (config- 123 °C Display in °C 00123 (= 123 °C)


ured to VDO 150 °C)

06.03. Analog input 3 (config- 10 mm Display in 0.000 m 00010 (= 0.010 mm)


ured to Linear, Value at 0 % =
(parameter on page config-
0, Value at 100 % = 1000)
ured to 0.000 m)

Table 29: Flexible limits - analog value examples

The flexible limits must be used to monitor analog inputs like oil
pressure or coolant temperature for example. We recommend to
change the flexible limit description accordingly.
Refer to Ä Table ‘Flexible limit - configuration examples’
on page 169 for configuration examples. The analog inputs must
be configured accordingly.

Parameter example for low oil pressure monitoring example for high coolant temperature
monitoring

Description Oil pressure Coolant temp.

Monitoring On On

Monitored data source 06.01 Analog input 1 06.02 Analog input 2

Monitoring at Underrun Overrun

Limit 200 (2.00 bar) 80 (80 °C)

Hysteresis 10 2

Delay 0.50 s 3s

Alarm class F B

Self acknowledgment No No

Delayed by engine speed Yes No

Table 30: Flexible limit - configuration examples

37528 easYgen-3400/3500 | Genset Control 169


Configuration
Configure Monitoring > Miscellaneous > CAN Bus Overload

4.4.6 Miscellaneous
4.4.6.1 Alarm Acknowledgement

ID Parameter CL Setting range Description

[Default]

1756 Time until horn 0 0 to 1,000 s After each alarm of alarm class B through F occurs, the alarm LED flashes
reset and the horn (command variable 03.05) is enabled. After the delay time "time
until horn reset" has expired, the flashing LED changes into a steady light and
the horn (command variable 03.05) is disabled. The alarm LED flashes until
the alarm has been acknowledged either via the push button, the LogicsMan-
ager, or the interface.

Notes

If this parameter is configured to 0, the horn will remain active until it will be
acknowledged.

12490 Ext. acknowl- 2 Determined by It is possible to acknowledge all alarms simultaneously from remote, e.g. with
edge LogicsManager a discrete input. The logical output of the LogicsManager has to become
TRUE twice.
External
acknowledg- The first time is for acknowledging the horn, the second for all alarm mes-
ment of alarms sages. The On-delay time is the minimum time the input signals have to be
"1". The Off-delay time is the time how long the input conditions have to be
"0" before the next high signal is accepted.

Once the conditions of the LogicsManager have been fulfilled the alarms will
be acknowledged.

The first high signal into the discrete input acknowledges the command vari-
able 03.05 (horn).

The second high signal acknowledges all inactive alarm messages.

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

4.4.6.2 CAN Bus Overload


General notes The CAN busses are monitored. If the sum of CAN bus messages
on all CAN buses together exceeds 32 per 20 ms, an alarm will be
initiated.

If this protective function is triggered, the display indi-


cates "CAN bus overload" and the logical command
variable "08.20" will be enabled.

ID Parameter CL Setting range Description

[Default]

3145 Monitoring 2 [On] CAN bus overload monitoring is carried out according to the following param-
eters.

Off Monitoring is disabled.

3148 Delay 2 0.01 to 650.00 s If more than 32 CAN bus messages per 20 ms are sent on the CAN bus
within this time, the action specified by the alarm class is initiated.

170 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Miscellaneous > CAN Interface 1

ID Parameter CL Setting range Description

[Default]
[5.00]

3146 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F/Control action should be taken when the limit is surpassed.

[B]

Notes

Refer to Ä Chapter 9.5.1 ‘Alarm Classes’ on page 687

3147 Self acknowl- 2 Yes The control automatically clears the alarm if the fault condition is no longer
edge detected.

[No]
The control does not automatically reset the alarm when the fault condition is
no longer detected. The alarm must be acknowledged and reset by manually
pressing the appropriate buttons or by activating the LogicsManager output
"External acknowledgement" (via a discrete input or via an interface).

4.4.6.3 CAN Interface 1


General notes The CANopen interface 1 is monitored. If the interface does not
receive a Receive Process Data Object (RPDO) before the delay
expires, an alarm will be initiated.

If this protective function is triggered, the display indi-


cates "CANopen interface 1" and the logical command
variable "08.18" will be enabled.

ID Parameter CL Setting range Description

[Default]

3150 Monitoring 2 On CANopen interface 1 monitoring is carried out according to the following
parameters.

[Off] Monitoring is disabled.

3154 Delay 2 0.01 to 650.00 s The maximum receiving break is configured with this parameter.

[0.20 s] If the interface does not receive an RPDO within this time, the action specified
by the alarm class is initiated. The delay timer is re-initialized after every mes-
sage is received.

3151 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F/Control action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3152 Self acknowl- 2 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

37528 easYgen-3400/3500 | Genset Control 171


Configuration
Configure Monitoring > Miscellaneous > CAN Interface 2

ID Parameter CL Setting range Description

[Default]
The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

3153 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.6.4 CAN Interface 2


General notes The CANopen interface 2 is monitored. If the interface does not
receive a message from the external expansion board (Node-ID)
before the delay expires, an alarm will be initiated.

If this protective function is triggered, the display indi-


cates "CANopen interface 2" and the logical command
variable "08.19" will be enabled.

If you are not using the exact amount of external I/O


modules you have defined, the monitoring function
does not work correctly.

ID Parameter CL Setting range Description

[Default]

16187 Monitoring 2 On CANopen interface 2 monitoring is carried out according to the following
parameters.

[Off] Monitoring is disabled.

16186 Delay 2 0.01 to 650.00 s The maximum receiving break is configured with this parameter.

[0.20 s] If the interface does not receive message from the external expansion board
(Node-ID) within this time, the action specified by the alarm class is initiated.
The delay timer is re-initialized after every message is received.

16188 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F/Control action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

16190 Self acknowl- 2 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

172 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Miscellaneous > CAN Interface 2 - J1939 In...

ID Parameter CL Setting range Description

[Default]
The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

16189 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.6.5 CAN Interface 2 - J1939 Interface


General notes This watchdog triggers if the easYgen is configured to receive
J1939 data from an ECU (parameter 15102 Äp. 308) connected to
the CAN bus to evaluate this data, and no data is received from the
ECU.

If this protective function is triggered, the display indi-


cates "CAN fault J1939" and the logical command vari-
able "08.10" will be enabled.

ID Parameter CL Setting range Description

[Default]

15110 Monitoring 2 On Monitoring of the J1939 interface is carried out according to the following
parameters.

[Off] Monitoring is disabled.

15114 Delay 2 2 to 6500 s The delay is configured with this parameter. If the interface does not receive a
CAN SAE J1939 protocol message before the delay expires, the action speci-
[10 s]
fied by the alarm class is initiated.

The delay timer is re-initialized after every message is received.

15111 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F/Control action should be taken when the limit is surpassed.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

15112 Self acknowl- 2 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

37528 easYgen-3400/3500 | Genset Control 173


Configuration
Configure Monitoring > Miscellaneous > J1939 Interface - Red Stop...

ID Parameter CL Setting range Description

[Default]

15113 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.6.6 J1939 Interface - Red Stop Alarm


General notes This watchdogs monitors, whether a specific alarm bit is received
from the CAN J1939 interface. This enables to configure the
easYgen in a way that a reaction is caused by this bit (e.g.
warning, shutdown).

If this protective function is triggered, the display indi-


cates "Red stop lamp" and the logical command vari-
able "05.13" will be enabled.

ID Parameter CL Setting range Description

[Default]

15115 Monitoring 2 On Monitoring of the Red Stop Lamp message from the ECU is carried out
according to the following parameters.

[Off] Monitoring is disabled.

15119 Delay 2 0 to 999 s The red stop lamp delay is configured with this parameter.

[2 s] If the ECU sends the Red Stop Lamp On message, the action specified by
the alarm class is initiated after the delay configured here expires.

15116 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F/Control action should be taken when the limit is surpassed.

[A]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

15117 Self acknowl- 2 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

15118 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

174 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Miscellaneous > Battery Overvoltage (Level...

4.4.6.7 J1939 Interface - Amber Warning Alarm


General notes This watchdogs monitors, whether a specific alarm bit is received
from the CAN J1939 interface. This enables to configure the
easYgen in a way that a reaction is caused by this bit (e.g.
warning, shutdown).

If this protective function is triggered, the display indi-


cates "Amber warning lamp" and the logical command
variable "05.14" will be enabled.

ID Parameter CL Setting range Description

[Default]

15120 Monitoring 2 On Monitoring of the Amber Warning Lamp message from the ECU is carried out
according to the following parameters.

[Off] Monitoring is disabled.

15124 Delay 2 0 to 999 s The amber warning lamp delay is configured with this parameter.

[2 s] If the ECU sends the Amber Warning Lamp On message, the action specified
by the alarm class is initiated after the delay configured here expires.

15121 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F/Control action should be taken when the limit is surpassed.

[A]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

15122 Self acknowl- 2 [Yes] The control unit automatically clears the alarm if the fault condition is no
edge longer detected.

No The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

15123 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.6.8 Battery Overvoltage (Level 1 & 2)


General notes There are two battery overvoltage alarm levels available in the con-
trol. Both alarms are definite time alarms and. Monitoring of the
voltage is done in two steps.

37528 easYgen-3400/3500 | Genset Control 175


Configuration
Configure Monitoring > Miscellaneous > Battery Overvoltage (Level...

If this protective function is triggered, the display indi-


cates "Bat. overvoltage 1" or "Bat. overvoltage 2" and
the logical command variable "08.01" or "08.02" will be
enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

ID Parameter CL Setting range Description

[Default]

3450 Monitoring 2 3450: [On] Overvoltage monitoring of the battery voltage is carried out according to the
following parameters. Both values may be configured independent from each
3456
other (prerequisite: Level 1 > Level 2).

3456: [Off] Monitoring is disabled for Level 1 limit and/or Level 2 limit.

3454 Limit 2 8.0 to 42.0 V The threshold values that are to be monitored are defined here.

3460 3454: [32.0 V] If the monitored battery voltage reaches or exceeds this value for at least the
delay time without interruption, the action specified by the alarm class is initi-
3460: [35.0 V]
ated.

3455 Delay 2 0.02 to 99.99 s If the monitored battery voltage exceeds the threshold value for the delay time
configured here, an alarm will be issued.
3461 3455: [5.00 s]

3461: [1.00 s]

Notes

If the monitored battery voltage falls below the threshold (minus the hyste-
resis) before the delay expires the time will be reset.

3451 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F/Control action should be taken when the limit is surpassed.
3457
[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3452 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
3458
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

3453 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
3459
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

176 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Miscellaneous > Battery Undervoltage (Leve...

4.4.6.9 Battery Undervoltage (Level 1 & 2)


General notes There are two battery undervoltage alarm levels available in the
control. Both alarms are definite time alarms. Monitoring of the
voltage is done in two steps.

If this protective function is triggered, the display indi-


cates "Bat. undervoltage 1" or "Bat. undervoltage 2"
and the logical command variable "08.03" or "08.04"
will be enabled.

Refer to Ä Chapter 9.1.1 ‘Triggering Characteristics’ on page 503


for the triggering characteristic of this monitoring function.

ID Parameter CL Setting range Description

[Default]

3500 Monitoring 2 [On] Undervoltage monitoring of the battery voltage is carried out according to the
following parameters. Both values may be configured independent from each
3506
other (prerequisite: Level 1 > Level 2).

Off Monitoring is disabled for Level 1 limit and/or Level 2 limit.

3504 Limit 2 8.0 to 42.0 V The threshold values that are to be monitored are defined here.

3510 3404: [24.0 V] If the monitored battery voltage reaches or falls below this value for at least
the delay time without interruption, the action specified by the alarm class is
3410: [20.0 V]
initiated.

Notes

The default monitoring limit for battery undervoltage is 24 Vdc after 60 sec-
onds.

This is because in normal operation the terminal voltage is approximately


26 Vdc (alternator charged battery).

3505 Delay 2 0.02 to 99.99 s If the battery voltage falls below the threshold value for the delay time config-
ured here, an alarm will be issued.
3511 3405: [5.00 s]

3411: [0.30 s]

Notes

If the battery voltage exceeds the threshold (plus the hysteresis) again before
the delay expires the time will be reset.

3501 Alarm class 2 Class A/B/C/D/ Each limit may be assigned an independent alarm class that specifies what
E/F/Control action should be taken when the limit is surpassed.
3507
[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687

3502 Self acknowl- 2 Yes The control unit automatically clears the alarm if the fault condition is no
edge longer detected.
3508
[No] The control unit does not automatically reset the alarm when the fault condi-
tion is no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

37528 easYgen-3400/3500 | Genset Control 177


Configuration
Configure Monitoring > Miscellaneous > Multi-Unit Parameter Alig...

ID Parameter CL Setting range Description

[Default]

3503 Delayed by 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
engine speed toring is enabled. The engine monitoring delay time (param-
3509
eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

4.4.6.10 Multi-Unit Parameter Alignment


General notes The multi-unit parameter alignment functionality requires that the
relevant parameters are all configured identically at all participating
units.

If at least one of these parameters is configured dif-


ferent in at least one of the units, the display indicates
"Parameter alignment" on all units and the logical com-
mand variable "08.16" will be enabled. To identify dif-
ferent configured units, please use the diagnostic
screen "Genset bad parameter alignment".

This alarm is always self-acknowledging, i.e. the control automati-


cally clears the alarm if it is no longer valid.
The setting of the following parameters will be monitored:

Parameter ID

Start stop mode 5752

Fit size of engine 5754

Fit service hours 5755

Changes of engines 5756

IOP Reserve power 5760

IOP Hysteresis 5761

IOP Max. generator load 5762

IOP Min. generator load 5763

IOP Dynamic 5757

IOP Add on delay 5764

IOP Add on delay at rated load 5765

IOP Add off delay 5766

MOP Minimum load 5767

MOP Reserve power 5768

MOP Hysteresis 5769

MOP Max. generator load 5770

MOP Min. generator load 5771

178 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Monitoring > Miscellaneous > Multi-Unit Missing Members

Parameter ID

MOP Dynamic 5758

MOP Add on delay 5772

MOP Add on delay at rated load 5773

MOP Add off delay 5774

Transfer rate LS fast message 9921

Table 31: Multi-Unit Parameter Alignment - Monitored Parameters

ID Parameter CL Setting range Description

[Default]

4070 Monitoring 2 [On] Multi-unit parameter alignment monitoring is carried out.

Off Monitoring is disabled.

4071 Alarm class 2 Alarm class This function may be assigned an independent alarm class that specifies
Class A/B/C/D/ what action should be taken when this function triggers an alarm.
E/F

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687.

4.4.6.11 Multi-Unit Missing Members


General notes The multi-unit missing members monitoring function checks
whether all participating units are available (sending data on the
load share line).
If the number of available units is less than the number of mem-
bers configured in parameter 4063 Äp. 180 for at least the delay
time, the display indicates "Missing members" and the logical com-
mand variable "08.17" will be enabled.

After energizing the easYgen, a delay is started, which


allows a possible "Missing members" alarm to become
active. This delay depends on the Node-ID of the
easYgen (parameter 8950 Äp. 298) and the transfer
rate of a load share fast message (param-
eter 9921 Äp. 314) and may last for approx. 140 sec-
onds for a high Node-ID (e.g. 127). This delay serves
for detecting the Master of a CAN bus connection.
Approximately two minutes after energizing the
easYgen, the alarm delay will be set to a fix time,
which depends on the setting of param-
eter 9921 Äp. 314 (Transfer rate LS fast message)
and is in the range between 3 to 12 seconds.

37528 easYgen-3400/3500 | Genset Control 179


Configuration
Configure Application > Configure Breakers

ID Parameter CL Setting range Description

[Default]

4060 Monitoring 2 On Multi-unit missing members monitoring is carried out.

[Off] Monitoring is disabled.

4063 Number of 2 1 to 32 The number of units participating in load sharing is configured here.
gens commu-
[1]
nicating

4061 Alarm class 2 Class A/B/C/D/ This function may be assigned an independent alarm class that specifies
E/F what action should be taken when this function triggers an alarm.

[B]

Notes

For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’


on page 687.

4062 Self acknowl- 2 Yes The control automatically clears the alarm if the fault condition is no longer
edge detected.

[No] The control does not automatically reset the alarm when the fault condition is
no longer detected. The alarm must be acknowledged and reset by manually
pressing the appropriate buttons or by activating the LogicsManager output
"External acknowledgement" (via a discrete input or via an interface).

4.5 Configure Application


4.5.1 Configure Breakers
General notes
The assignment of the defined relays to defined func-
tions occurs by selection of the application mode (i.e.
function "Command: Close GCB" on relay [R 6], this
relay can no longer be operated via the LogicsMan-
ager).
The same way some relays are designated to specific
functions, others may be assigned to different func-
tions. These are listed as "programmed" relays. If a
relay is "programmable" the function may be assigned
to other relays via the LogicsManager by configuration.
For additional information refer to Ä Chapter 4.5.5
‘Discrete Outputs (LogicsManager)’ on page 218.

If the easYgen is intended to be operated in parallel


with the mains, the mains voltage measuring inputs
must be connected. If an external mains decoupling is
performed, jumpers between busbar and mains
voltage measuring inputs may be installed.

Changing the application mode will not change other


configured values in the parameters. The application
mode parameter is the only one.

180 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Breakers > Dead Bus Closing GCB

Operation of the circuit breakers The configuration of pulse switching takes place in the following
screen and has the described effect on the signal sequence (the
MCB cannot be controlled by the continuous pulse for security rea-
sons, because otherwise, the MCB would be opened in case of a
failure/exchange of the easYgen).
The parameter "Enable MCB" allows/prevents the closing of the
MCB. A closed MCB will not be opened.
If the parameter "Auto unlock" is configured to YES, an open pulse
will be issued prior to each close pulse.

4.5.1.1 Dead Bus Closing GCB

All parameters listed below only apply to application


mode to

The unit closes the GCB, if the following conditions are met. The
display indicates "GCB dead bus cls".
Automatic operation
n The operating mode AUTOMATIC has been selected
n No class C alarm or higher is present
n The engine is running
n The engine delayed monitoring (parameter 3315 Äp. 236) as
well as the generator stable time (parameter 3415 Äp. 194)
have been expired or the LogicsManager function "Undelay
close GCB" (parameter 12210 Äp. 194) is enabled
n The generator voltage and frequency are within the configured
operating range (Ä Chapter 4.4.1.1 ‘ Generator Operating
Voltage / Frequency’ on page 97)
n The MCB has been opened for at least the time configured in
"Transfer time GCB↔MCB" (parameter 3400 Äp. 191)
(Mode , , , and with open transition mode
only)
n The function "Start without load" (parameter 12540 Äp. 245)
has been disabled through the LogicsManager
n Only in critical mode: the parameter "Close GCB in override"
(parameter 4100 Äp. 264) is configured to "Yes"
n The busbar voltage is below the dead bus detection limit
(parameter 5820 Äp. 191)
Manual operation
n The operating mode MANUAL has been selected.
n No class C alarm or higher is present
n The engine is running
n The engine delayed monitoring (parameter 3315 Äp. 236) as
well as the generator stable time (parameter 3415 Äp. 194)
have been expired
n The generator voltage and frequency are within the configured
operating range (Ä Chapter 4.4.1.1 ‘ Generator Operating
Voltage / Frequency’ on page 97)
n The button "Close GCB" has been pressed

37528 easYgen-3400/3500 | Genset Control 181


Configuration
Configure Application > Configure Breakers > Synchronization GCB/MCB

n The MCB has been open for at least the time configured in
"Transfer time GCB↔MCB" (parameter 3400 Äp. 191)
(Mode , , , and with open transition mode
only)
n The busbar voltage is below the dead bus detection limit
(parameter 5820 Äp. 191)

4.5.1.2 Synchronization GCB/MCB

All parameters listed below only apply to application


mode to

The synchronization is active, if the following conditions are met


simultaneously.
The display indicates "Synchronization GCB" or "Synchronization
MCB".
Automatic operation
n The operating mode AUTOMATIC has been selected
n The mains voltage is available and within the configured oper-
ating range (Ä Chapter 4.4.2.1 ‘Mains Operating Voltage / Fre-
quency’ on page 124)
n The generator and busbar voltage are available and within the
configured operating range (Ä Chapter 4.4.1.1 ‘ Generator
Operating Voltage / Frequency’ on page 97)
n The differential frequency/voltage is within the configured oper-
ating range
n Synchronizing the MCB
– The GCB is closed (or at least one GCB is closed in a mul-
tiple genset application)
– The busbar voltage is within the configured operating range
– The "Enable MCB" (parameter 12923 Äp. 200) signal is
present, for example discrete input 6 is energized if config-
ured as DI 6
n Synchronizing the GCB
– The MCB is closed
– The busbar voltage is within the configured operating range
– Engine delayed monitoring (parameter 3315 Äp. 236) and
generator stable time (parameter 3415 Äp. 194) have
expired or "Undelay close GCB" (param-
eter 12210 Äp. 194) is enabled
Manual operation
n Operating mode MANUAL has been selected
n The mains voltage is available and within the configured oper-
ating range (Ä Chapter 4.4.2.1 ‘Mains Operating Voltage / Fre-
quency’ on page 124)
n The generator and busbar voltage is available and within the
configured operating range (Ä Chapter 4.4.1.1 ‘ Generator
Operating Voltage / Frequency’ on page 97)
n The differential frequency/voltage is within the configured oper-
ating range

182 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Breakers > Dead Bus Closing MCB

n Synchronizing the MCB


– The GCB is closed (or at least one GCB is closed in a mul-
tiple genset application)
– The busbar voltage is within the configured operating range
– The "Enable MCB" (parameter 12923 Äp. 200) signal is
present, for example discrete input 6 is energized if config-
ured as DI 6
– The button "Close MCB" has been pressed
n Synchronizing the GCB
– The MCB is closed
– The busbar voltage is within the configured operating range
– Engine delayed monitoring (parameter 3315 Äp. 236) and
generator stable time (parameter 3415 Äp. 194) have
expired or "Undelay close GCB" (param-
eter 12210 Äp. 194) is enabled
– The button "Close GCB" has been pressed

4.5.1.3 Dead Bus Closing MCB

The following applies to application mode and .

The unit closes the MCB, if the following conditions are met simul-
taneously.
The display indicates "MCB dead bus cls".
Automatic operation
n The operating mode AUTOMATIC has been selected
n The parameter "Dead busbar closure MCB" (parameter
3431 Äp. 199) is configured On
n The mains voltage is available and within the configured oper-
ating range (Ä Chapter 4.4.2.1 ‘Mains Operating Voltage / Fre-
quency’ on page 124)
n The GCB is open or has been opened for at least the "Transfer
time GCB↔MCB" (parameter 3400 Äp. 191) (open transition
mode only)
n The "Enable MCB" (parameter 12923 Äp. 200) signal is
present, for example discrete input 6 is energized if configured
as DI 6
n The busbar voltage is below the dead bus detection limit
(parameter 5820 Äp. 191)

Manual operation
n Operating mode MANUAL has been selected
n The parameter "Dead busbar closure MCB" (parameter
3431 Äp. 199) is configured "On"
n The mains voltage is available and within the configured oper-
ating range (Ä Chapter 4.4.2.1 ‘Mains Operating Voltage / Fre-
quency’ on page 124)
n The GCB is open or has been opened for at least the "Transfer
time GCB↔MCB" (parameter 3400 Äp. 191) (open transition
mode only)
n The "Enable MCB" (parameter 12923 Äp. 200) signal is
present, for example discrete input 6 is energized if configured
so

37528 easYgen-3400/3500 | Genset Control 183


Configuration
Configure Application > Configure Breakers > Open MCB

n The button "Close MCB" has been pressed


n The busbar voltage is below the dead bus detection limit
(parameter 5820 Äp. 191)

4.5.1.4 Open GCB

The following applies to application modes to .

The GCB will be opened when the "Command GCB open" is


issued. The behavior of the GCB open relay depends on the set-
ting of parameter 3403 Äp. 192.
If this parameter is configured as "N.O.", the relay energizes to
open the GCB, if it is configured as "N.C.", the relay de-energizes
to open the GCB.
The GCB will be opened under the following conditions:
n In STOP operating mode after unloading the generator
n In case of a class C alarm or higher
n By pressing the "GCB" or "MCB" softkey (depending on the CB
logic which has been set) in MANUAL operating mode
n By pressing the button "stop engine" in MANUAL operating
mode
n In the event of an automatic stopping in the AUTOMATIC oper-
ating mode (the start request has been terminated or a stop
request has been initiated)
n In critical mode (Sprinkler operation), provided that an emer-
gency power operation is not active, and "Close GCB in over-
ride" (parameter 4100 Äp. 264) has been configured to No
n If "Start without load" has been enabled through the Logi-
csManager and the breaker was closed
n By pressing the "MCB" softkey (depending on the CB logic
which has been set) in MANUAL operating mode

The conditions above are only valid if the GCB is


closed, whereas the following conditions are valid
regardless of the GCB is open or closed.

n Prior to the MCB closing onto the dead busbar (depending on


the CB logic which has been set)
n In case of an alarm of class D or F

4.5.1.5 Open MCB

The following applies to application modes , ,


, and .

The MCB will be opened when the relay "Command: MCB open" is
energized.

184 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Breakers > Transition Modes (Breaker ...

The MCB will be opened under the following conditions if the MCB
is closed:
n If an emergency power operation is initiated (mains failure)
once the generator voltage is within the permissible limits
n Prior to the closure of the GCB (depending on the CB logic
which has been set)
n Upon pressing the "MCB" or "GCB" softkey (dependent upon
the configured CB logic) in MANUAL operating mode

4.5.1.6 Transition Modes (Breaker Logic)


Breaker Logic "PARALLEL" Parallel operation is enabled by configuring param-
eter 3411 Äp. 190 to "PARALLEL".

Parallel breaker logic must be selected for the fol-


lowing operation modes:
– Isolated operation
– Mains parallel operation

In the event of an engine start request the following occurs:


n The GCB is synchronized and closed
n The generator assumes load and the adjusted real power or
reactive power set points are controlled
Following the stop request the following occurs:
n The generator sheds load until real power has reached the
"Unload limit" (parameter 3125 Äp. 152)
n The generator power factor is controlled to "1.00" (unity)
n The GCB is opened
n The engine is shut down following the configured cool down
period

When a stop command is issued to the engine, soft


loading (power reduction) is carried out before opening
the GCB, except an alarm of class D or F is present.

Breaker Logic "INTERCHANGE"


The following applies to application modes , ,
, and .

Mains interchange (import/export) real power control is enabled by


configuring parameter 3411 Äp. 190 to "INTERCHANGE".

For this breaker logic to function correctly, the mains


power measurement must be connected properly.
The following applies for the power display:
– Positive mains power = export power
– Negative mains power = import power

37528 easYgen-3400/3500 | Genset Control 185


Configuration
Configure Application > Configure Breakers > Transition Modes (Breaker ...

In the event of a start request, a change is made from mains to


generator supply.
The following occurs:
n The GCB is synchronized and closed
n The generator assumes load until the imported mains inter-
change real power has reached 3 % of the "Generator rated
active power" (parameter 1752 Äp. 85)
n The MCB is opened
When a stop request has been issued, a change is made from
generator to mains supply.
The following occurs:
n The MCB is synchronized and closed
n The generator sheds load until real power has reached the
"Unload limit" (parameter 3152 Äp. 171)
n The generator power factor is controlled to "1.00" (unity)
n The GCB is opened

Breaker Logic "CLOSED TRANSIT."


The following applies to application modes , ,
, and .

Closed transition (make-before-break/overlap synchronization) is


enabled by configuring parameter 3411 Äp. 190 to "CLOSED
TRANSITION".

The circuit breakers are opened irrespective of the


power.

In the event of an engine start request, a change is made from


mains to generator supply.
The following occurs:
n The GCB is synchronized and closed
n The MCB is opened and the generator assumes all loads
After the engine stop request has been issued, a change is made
from generator to mains supply.
The following occurs:
n The MCB is synchronized and closed
n The GCB is opened and the mains assume all loads

The maximum time between the reply from the CB and


the CB open command is 500 ms.

Breaker Logic "OPEN TRANSIT."


The following applies to application modes , ,
, and .

186 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Breakers > Transition Modes (Breaker ...

Open transition (break-before-make/change over logic) is enabled


via configuration of parameter 3411 Äp. 190 to "OPEN TRANSI-
TION".
In the event of an engine start request, a change is made from
mains to generator supply.
The following occurs:
n The MCB is opened
n The GCB is closed after the time configured in "Transfer time
GCB<->MCB" (parameter 3400 Äp. 191) has expired.
The following occurs:
n The GCB is opened
n The MCB is closed after the time configured in "Transfer time
GCB<->MCB" (parameter 3400 Äp. 191) has expired

The maximum time between the reply from the CB and


the CB open command is 500 ms.

Breaker Logic "EXTERNAL" External breaker logic is enabled via configuration of parameter
3411 Äp. 190 to "EXTERNAL".
All breaker control (especially the CB closing instructions) must be
carried out via master controller (e.g. a PLC).
The easYgen controller always issues additionally the breaker
open command under fault conditions and in the breaker unloading
states (Unloading GCB) if the stop request is active.

Overview for application mode A04

STOP MANUAL AUTOMATIC

EXTERNAL: Breaker logic "External"

In a mains parallel operation, decoupling from the mains is carried out via the MCB or the GCB in the event of a mains failure. The
breakers will not automatically close in emergency power operation. Emergency power operation in accordance with European Com-
munity Specification DIN VDE 0108 is not possible in this power circuit breaker logic.

The GCB is opened. The MCB and the GCB may be manually The GCB is opened if the genset is
opened. The circuit breakers are opened stopped or if decoupling from the mains,
for decoupling from the mains. but will not close if the engine is started.
The MCB is opened only if decoupling
from the mains, and is never closed.

PARALLEL: Breaker logic "Mains parallel operation"

The MCB and GCB are synchronized to permit continuous mains parallel operation in this breaker logic mode.

The GCB is opened; the MCB is operated Mains parallel operation can be initiated by The GCB is synchronized via an add-on
depending on the setting of "Enable MCB" pressing the "GCB On" or "MCB On" push- request and a mains parallel operation is
(parameter 12923 Äp. 200). button. performed. When a shed-off request is
issued, the generator sheds load and
opens the GCB and the engine is shut
down following the configured cool down
period.

37528 easYgen-3400/3500 | Genset Control 187


Configuration
Configure Application > Configure Breakers > Transition Modes (Breaker ...

STOP MANUAL AUTOMATIC


Emergency power: The emergency power
operation is terminated following the expi-
ration of the mains settling time. The MCB
is synchronized and closed, putting the
system back into a mains parallel opera-
tion.

OPEN TRANSIT.: Breaker logic "Open transition / change-over / brake-before-make"

The MCB and GCB are never synchronized in this breaker logic mode.

The GCB is opened; the MCB is operated A change can be made to either generator A change is made to generator operation
depending on the setting of "Enable MCB" or mains operation by pressing either the through an add-on request. Once the add-
(parameter 12923 Äp. 200). "GCB On" or "MCB On" push-button. The on request is terminated, the system
"STOP" push-button opens the GCB and changes back to mains operation. The
simultaneously stops the engine. MCB is closed when the busbar is dead,
even if there has not been an add-on
request. Emergency power operations are
terminated following the expiration of the
mains settling timer. The GCB opens and
the MCB closes, transferring all loads to
the mains.

CLOSED TRANSIT.: Breaker logic "Closed transition / make-before-brake / overlap synchronization"

The MCB and the GCB are synchronized, in order to avoid a dead busbar in this breaker logic mode. Immediately after the synchroni-
zation of one breaker, the other is opened. Continuous mains parallel operation is not possible.

The GCB is opened; the MCB is operated Synchronization of either the generator or The GCB is synchronized via an add-on
depending on the setting of "Enable MCB" the mains can be initiated by pressing the request. After the GCB closes the MCB is
(parameter 12923 Äp. 200). "GCB On" or "MCB On" push-button. opened. Following the shed-off request
being issued, the MCB is synchronized
and closed. After the MCB has closed the
GCB is opened.

Emergency power: The emergency power


operation is terminated following the expi-
ration of the mains settling time and the
MCB synchronizing to the generator. The
MCB closes and the GCB opens immedi-
ately afterwards.

INTERCHANGE: Breaker logic "Soft loading / interchange synchronization"

The MCB and the GCB are synchronized, in order to avoid a dead busbar in this breaker logic mode. The operation of a breaker
under load is avoided by utilizing the ability to soft load. Continuous mains parallel operation is not possible with this breaker logic.

Following the shed-off request, the MCB synchronizes and closes, the generator soft unloads to the mains and the GCB opens. After
the GCB is open the engine is stopped following the expiration of the configured cool down period.

The GCB is opened; the MCB is operated Synchronization of either the generator or Via an engine request, the GCB is
depending on the setting of "Enable MCB" the mains can be initiated by pressing the synchronized and the generator power is
(parameter 12923 Äp. 200). "GCB On" or "MCB On" push-button. increased. The MCB is then opened. Fol-
lowing the disabling of the engine request,
the MCB is reverse synchronized and the
GCB is then opened.

Emergency power: The emergency power


operation is terminated following the expi-
ration of the mains settling time. The MCB
closes, the load is transferred, and the
GCB opens.

188 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Breakers > Parameters

Overview for application mode A03

STOP MANUAL AUTOMATIC

PARALLEL: Breaker logic "Mains parallel"

This operation mode may be used both in the case of an isolated system, an isolated parallel system, and a system that is operated in
mains parallel.

The GCB is opened. Mains parallel operation can be performed The GCB is synchronized via an add-on
via the "GCB On" push-button. request and mains parallel operation is
performed.

When a shed-off request is issued, the


generator sheds load, the GCB is opened,
and the engine is shut down following the
configured cool down period.

4.5.1.7 Parameters

ID Parameter CL Setting range Description

[Default]

3444 Application 2 The unit may be configured to different application modes. The discrete inputs
mode and relay outputs are pre-defined dependent upon the selected application
mode. Only the screens and functions that pertain to the application mode
selected are displayed. The single line diagram in the main screen will
change.

Refer to Ä Chapter 2.3 ‘Application Modes Overview’ on page 25 for addi-


tional information.

None Application mode

The control unit will function as an engine start/stop control with generator
and engine protection. All necessary inputs and outputs are assigned and
pre-defined.

GCB open Application mode

The control unit will function as an engine start/stop control with generator
and engine protection. The control unit can only open the GCB. All necessary
inputs and outputs are assigned and pre-defined.

GCB Application mode

The control unit will function as a 1 CB unit. The control unit performs full con-
trol like synchronizing, opening and closing the GCB with generator and
engine protection. All necessary inputs and outputs are assigned and pre-
defined.

[GCB/MCB] Application mode

The control unit will function as a 2 CB unit. The control unit performs full con-
trol like synchronizing, opening and closing the GCB and the MCB with gener-
ator and engine protection. The GCB/MCB perform also full load transfer via
open/closed transition, interchange and parallel mode. All necessary inputs
and outputs are assigned and pre-defined.

GCB/LS5 Application mode

In this mode the unit operates the GCB with close and open orders. All other
breakers in the system are operated by the LS-5. The CAN system allows
here a maximum 16 LS-5 and 32 easYgen-3400/3500 devices.

GCB/L-MCB Application mode

37528 easYgen-3400/3500 | Genset Control 189


Configuration
Configure Application > Configure Breakers > Parameters

ID Parameter CL Setting range Description

[Default]
In this mode the unit operates the breakers like in the mode "GCB/MCB". But
instead of operating the MCB directly over relays the unit commands an LS-5
to operate the MCB.

GCB/GGB Application mode

In this mode the unit operates the GCB and a "Generator Group Breaker"
(GGB) with close and open orders.

GCB/GGB/MCB Application mode

In this mode the unit operates the GCB, the GGB and the MCB with close and
open orders.

GCB/GGB/L- Application mode


MCB
In this mode the unit operates the breakers like in the mode "GCB/GGB/
MCB". But instead of operating the MCB directly over relays the unit com-
mands an LS-5 to operate the MCB.

GCB/L-GGB Application mode

In this mode the unit operates the breakers like in the mode "GCB/GGB". But
instead of operating the GGB directly over relays the unit commands an LS-5
to operate the GGB. In comparison to the "GCB/GGB" mode, it does not allow
a mains parallel operation. So this is a purely isolated operation mode.

GCB/L-GGB/L- Application mode


MCB
In this mode the unit operates the breakers like in the mode "GCB/GGB/
MCB". But instead of operating the MCB and GGB directly over relays the
unit commands two single LS-5 to operate the MCB and GGB.

3411 Breaker transi- 2 Parallel / Inter- The control unit automatically controls the two breakers (MCB and GCB).
tion mode change / Closed
Transit. / Open
Tranistion /
External

[Parallel]

Notes

The following applies to application modes , , , and .

For a detailed explanation for each mode refer to Ä Chapter 4.5.1.6 ‘Transi-
tion Modes (Breaker Logic)’ on page 185.

The unit provides two alternative transition modes, which may be activated
temporarily via the LogicsManager and override the transition mode config-
ured in this parameter.

3412 Breaker transi- 2 Parallel / Inter- The control unit automatically controls the two breakers (MCB and GCB).
tion mode 1 change / Closed
Transit. / Open
Tranistion /
External

[Parallel]

Notes

The following applies to application modes , , , and .

For a detailed explanation for each mode refer to Ä Chapter 4.5.1.6 ‘Transi-
tion Modes (Breaker Logic)’ on page 185.

190 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Breakers > Parameters

ID Parameter CL Setting range Description

[Default]

12931 Transition 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the transition
mode 1 LogicsManager mode configured in parameter 3412 Äp. 190 will be used instead of the
standard transition mode configured in parameter 3411 Äp. 190.
[(0 & 1) & 1]
For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

Notes

The following applies to application modes , , , and .

Alternative transition mode 1 has priority over alternative transition mode 2,


i.e. if both LogicsManager functions (parameters 12931 Äp. 191 and
12932 Äp. 191) are TRUE, breaker transition mode 1 (param-
eter 3412 Äp. 190) will be used.

3413 Breaker transi- 2 Parallel / Inter- The control unit automatically controls the two breakers (MCB and GCB).
tion mode 2 change / Closed
Transit. / Open
Tranistion /
External

[Parallel]

Notes

The following applies to application modes , , , and .

For a detailed explanation for each mode refer to Ä Chapter 4.5.1.6 ‘Transi-
tion Modes (Breaker Logic)’ on page 185.

12932 Transition 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the transition
mode 2 LogicsManager mode configured in parameter 3412 Äp. 190 will be used instead of the
standard transition mode configured in parameter 3411 Äp. 190.
[(0 & 1) & 1]

Notes

The following applies to application modes , , , and .

Alternative transition mode 1 has priority over alternative transition mode 2,


i.e. if both LogicsManager functions (parameters 12931 Äp. 191 and
12932 Äp. 191) are TRUE, breaker transition mode 1 (param-
eter 3412 Äp. 190) will be used.

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

3400 Transfer time 2 0.10 to 99.99 s Switching from generator supply to mains supply or from mains supply to gen-
GCB↔MCB erator supply occurs automatically if the operating conditions have been met.
[1.00 s]
The time between the reply "power circuit breaker is open" and a close pulse
is set by this parameter. This time applies for both directions. During this time
the consumers are de-energized.

Notes

The following applies to application modes , , , and .

This is only valid, if parameter 3411 Äp. 190 is configured to OPEN TRANSI-
TION

5820 Dead bus 2 0 to 30 % If the busbar voltage falls below this percentage of the busbar 1 rated voltage
detection max. (parameter 1781 Äp. 85), a dead bus condition is detected and the logical
[10 %]
volt. command variable 02.21 (Busbar 1 is dead) becomes TRUE.

37528 easYgen-3400/3500 | Genset Control 191


Configuration
Configure Application > Configure Breakers > Breakers GCB

4.5.1.8 Breakers GCB


General notes

Normally Open Contacts (NO)


If a voltage is applied to the discrete input terminals,
the discrete input is enabled (i.e. in the operating
state). The controller only recognizes a fault condition
or control operation via the discrete input when the dis-
crete input terminals are energized. If fault monitoring
is performed via Normally Open contacts, the state of
Fig. 74: Normally Open Contacts - the system should be monitored by the state of the dis-
Schematic crete input.

Normally Closed Contacts (NC)


If a voltage is applied to the discrete input terminals,
the discrete input is not enabled (i.e. in the idle state).
The controller only recognizes a fault condition or con-
trol operation via the discrete input when the discrete
input terminals are de-energized.

Fig. 75: Normally Closed Contacts -


Schematic

ID Parameter CL Setting range Description

[Default]

3403 GCB open 2 [N.O.] Normally open:


relay
The relay "command: GCB open" will be energized to open the GCB and will
be de-energized again after the discrete input "Reply GCB" is energized to
signal the control that the GCB is open.

N.C. Normally closed:

The relay "command: GCB open" will be de-energized to open the GCB and
will be energized again after the discrete input "Reply GCB" is energized to
signal the control that the GCB is open.

Not used A GCB open relay is not used and relay R7 (Command: open GCB) is freely
programmable. In this case, parameter 3414 Äp. 192 must be configured to
"Constant" to open the breaker.

Notes

This parameter only applies to application mode to .

3414 GCB close 2 Impulse The relay "Command: GCB close" issues an add-on pulse. If the relay is con-
command figured in this manner a holding coil and sealing contacts must be installed
externally to the control unit. The DI "Reply GCB" is used to identify closed
contacts.

[Constant] The relay "Command: close GCB" may be wired directly into the holding cir-
cuit for the power circuit breaker. If this method is utilized it is recommended
that isolation relays are used.

After the connect pulse has been issued and the reply of the power circuit
breaker has been received, the relay "Command: close GCB" remains ener-
gized. If a class C alarm or higher occurs or a GCB open command is issued,
this relay de-energizes.

Notes

In both cases the relay "Command: GCB open" energizes to open the GCB if
parameter 3403 Äp. 192 is not configured as "Not used".

192 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Breakers > Breakers GCB

ID Parameter CL Setting range Description

[Default]
This parameter only applies to application modes to .

3416 GCB time 2 0.10 to 0.50 s The time of the pulse output may be adjusted to the breaker being utilized.
pulse
[0.50 s] Notes

This parameter only applies to application modes to .

5729 Synchroniza- 2 [Slip fre- The frequency controller adjusts the frequency in a way, that the frequency of
tion GCB quency] the source (generator) is marginal greater than the target (busbar). When the
synchronizing conditions are reached, a close command will be issued. The
slipping frequency depends on the setting of "Slip frequency offset" (param-
eter 5502 Äp. 271).

Phase matching The frequency controller adjusts the phase angle of the source (generator) to
that of the target (busbar), in view of turning the phase difference to zero.

Notes

This parameter only applies to application modes to .

5700 Voltage differ- 2 0.50 to 20.00 % The maximum permissible voltage differential for closing the generator circuit
ential GCB breaker is configured here.
[5.00 %]
If the difference between generator and busbar voltage does not exceed the
value configured here and the generator voltage is within the operating
voltage window (parameters 5800 Äp. 97 and 5801 Äp. 97), the "Command:
GCB close" may be issued.

Notes

This value refers to the generator rated voltage (parameter 1766 Äp. 84).

This parameter only applies to application modes to .

5701 Positive fre- 2 0.02 to 0.49 Hz The prerequisite for a close command being issued for the GCB is that the
quency differ- differential frequency is below the configured differential frequency.
[+0.18 Hz]
ential GCB
This value specifies the upper frequency (positive value corresponds to posi-
tive slip → generator frequency is higher than the busbar frequency).

Notes

This parameter only applies to application modes to .

5702 Negative fre- 2 -0.49 to 0.00 Hz The prerequisite for a close command being issued for the GCB is that the
quency differ- differential frequency is above the configured differential frequency.
[-0.10 Hz]
ential GCB
This value specifies the lower frequency limit (negative value corresponds to
negative slip → generator frequency is less than the busbar frequency).

Notes

This parameter only applies to application modes to .

5703 Maximum per- 2 0.0 to 60.0 ° The prerequisite for a close command being issued for the GCB is that the
missible posi- leading phase angle between generator and busbar is below the configured
[7.0 °]
tive phase maximum permissible angle.
angle GCB
Notes

This parameter only applies to application modes to .

This parameter is only displayed, if parameter 5729 Äp. 193 is configured to


"Phase matching".

5704 Maximum per- 2 -60.0 to 0.0 ° The prerequisite for a close command being issued for the GCB is that the
missible nega- lagging phase angle between generator and busbar is below the configured
[-7.0 °]
tive phase maximum permissible angle.
angle GCB

37528 easYgen-3400/3500 | Genset Control 193


Configuration
Configure Application > Configure Breakers > Breakers GCB

ID Parameter CL Setting range Description

[Default]

Notes

This parameter only applies to application modes to .

This parameter is only displayed, if parameter 5729 Äp. 193 is configured to


"Phase matching".

5707 Phase 2 0.0 to 60.0 s This is the minimum time that the generator voltage, frequency, and phase
matching GCB angle must be within the configured limits before the breaker will be closed.
[3.0 s]
dwell time
Notes

This parameter only applies to application modes to .

This parameter is only displayed, if parameter 5729 Äp. 193 is configured to


"Phase matching".

3432 Dead bus clo- 2 [On] A dead busbar closure is allowed if the required conditions are met.
sure GCB
Off A GCB close command to a dead busbar is prevented. Synchronization is still
possible.

3415 Generator 2 0 to 99 s The time configured here begins to count down once the engine monitoring
stable time delay timer has expired. This permits for an additional delay time before the
[2 s]
breaker is closed in order to ensure that none of the engine delayed watch-
dogs trips.

It is possible to bypass this delay time through the LogicsManager (param-


eter 12210 Äp. 194) in the event an emergency operation condition (mains
failure) occurs.

Unnecessary CB switching operations and voltage interruptions should be


avoided by utilizing this parameter.

Notes

This parameter only applies to application modes to .

5705 Closing time 2 40 to 300 ms The inherent closing time of the GCB corresponds to the lead-time of the
GCB close command.
[80 ms]
The close command will be issued independent of the differential frequency at
the entered time before the synchronous point.

Notes

This parameter only applies to application modes to .

12210 Undelay close 2 Determined by Once the conditions of the have been fulfilled the GCB will be closed immedi-
GCB LogicsManager ately (without waiting for engine speed delay and generator stable timer to
expire).
[(04.09 & 1) &
1] When using the standard setting, the GCB will be closed without delay in
emergency power operation.

Notes

This parameter only applies to application modes to .

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

3405 GCB auto 2 This is used for special circuit breakers to put the GCB into a defined initial
unlock state or to enable closing at all.

Yes Before every close-pulse, an open-pulse is issued for defined duration


(parameter 5708 Äp. 195. A CB close pulse is enabled only after the open
pulse is issued.

194 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Breakers > Breakers GGB

ID Parameter CL Setting range Description

[Default]

[No] The CB close pulse is enabled without being preceded by a CB open pulse.

Notes

This parameter only applies to application modes to .

5708 GCB open time 2 0.10 to 9.90 s This time defines the length of the GCB open time pulse, if the automatic
pulse switch unblocking GCB is activated.
[1.00 s]
Notes

This parameter only applies to application modes to .

12976 GCB open in 2 Determined by With the rising edge of this LogicsManager eqution a GCB open command in
MAN LogicsManager operating mode MANUAL is initiated. The state TRUE of this LM inhibits the
GCB close command in MANUAL.

Notes

This parameter only applies to application mode to .

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12977 GCB close in 2 Determined by With the rising edge of this LogicsManager eqution a GCB close command in
MAN LogicsManager operating mode MANUAL is initiated.Precondition: deactivated "GCB open in
MAN"

Notes

This parameter only applies to application mode to .

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

8825 Phase angle 2 The phase angle between generator voltage and generator busbar voltage
compensation can be compensated according to an installed power transformer between
GCB generator and busbar.

On The compensation is active. The phase will be compensated according the


value configured in parameter 8824 Äp. 195.

[Off] The compensation is inactive. The phase angle is directly taken from the
measurement.

8824 Phase angle 2 -180 to 180 ° The phase angle compensation corrects the degree between generator
GCB voltage and busbar voltage. The configured degree is added to the real meas-
[0 °]
ured phase angle.

4.5.1.9 Breakers GGB

ID Parameter CL Setting range Description

[Default]

3440 Min. Generator 2 0.00 to 327.67 GGB operation - the GGB shall be closed when a minimum of generator rated
power MW power is available. Each easYgen adds the nominal power of all active run-
ning generators to determine the closing of the GGB.
[0.10 MW]
Notes

This parameter only applies to application mode , , , and


.

12936 Bypass min. 2 Determined by This LogicsManager equation can bypass the considered minimal nominal
Pgen. LogicsManager generator power for closing the GGB.

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Configuration
Configure Application > Configure Breakers > Breakers GGB

ID Parameter CL Setting range Description

[Default]
If the LogicsManager becomes TRUE the GGB will be closed independent of
the current nominal generator power. According to the breaker transfer mode.
Precondition: minimum one GGB is closed.

Notes

This parameter only applies to application mode and .

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

5726 GGB time 2 0.10 to 0.50 s The time of the pulse output may be adjusted to the breaker being utilized.
pulse
[0.50 s] Notes

This parameter only applies to application mode , , , and


.

5731 Synchroniza- 2 [Slip fre- The frequency controller adjusts the frequency in a way, that the frequency of
tion GGB quency] the source (generator) is marginal greater than the target (load busbar).
When the synchronizing conditions are reached, a close command will be
issued. The slipping frequency depends on the setting of "Slip frequency
offset" (parameter 5502 Äp. 271).

Phase matching The frequency controller adjusts the phase angle of the source (generator) to
that of the target (load busbar), in view of turning the phase difference to zero.

Notes

Please consider that the "Phase angle compensation MCB" (parameter


8841 Äp. 200 influences the GGB synchronization as well. In both synchroni-
zations the phase angle between generator busbar and mains is used.

This parameter only applies to application mode and .

5720 Voltage differ- 2 0.50 to 20.00 % The maximum permissible voltage differential for closing the generator group
ential GGB breaker is configured here.
[5.00 %]
If the difference between generator busbar and mains voltage does not
exceed the value configured here and the mains voltage is within the oper-
ating voltage window (parameters 5810 Äp. 125 and 5811 Äp. 125), the
"Command: GGB close" may be issued.

Notes

This value refers to the generator rated voltage (parameter 1766 Äp. 84) and
mains rated voltage (parameter 1768 Äp. 84).

This parameter only applies to application mode and .

5721 Positive fre- 2 0.02 to 0.49 Hz The prerequisite for a close command being issued for the GGB is that the
quency differ- differential frequency is below the configured differential frequency.
[+0.18 Hz]
ential GGB
This value specifies the upper frequency (positive value corresponds to posi-
tive slip → generator frequency is higher than the load busbar frequency).

Notes

This parameter only applies to application mode and .

5722 Negative fre- 2 -0.49 to 0.00 Hz The prerequisite for a close command being issued for the GGB is that the
quency differ- differential frequency is above the configured differential frequency.
[-0.10 Hz]
ential GGB
This value specifies the lower frequency limit (negative value corresponds to
negative slip → generator frequency is less than the load busbar frequency).

Notes

This parameter only applies to application mode and .

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Configuration
Configure Application > Configure Breakers > Breakers GGB

ID Parameter CL Setting range Description

[Default]

5723 Maximum per- 2 0.0 to 60.0 ° The prerequisite for a close command being issued for the GGB is that the
missible posi- leading phase angle between generator and load busbar is below the config-
[7.0 °]
tive phase ured maximum permissible angle.
angle GGB
Notes

This parameter only applies to application mode and .

This parameter is only displayed, if parameter 5731 Äp. 196 is configured to


"Phase matching".

5724 Maximum per- 2 -60.0 to 0.0 ° The prerequisite for a close command being issued for the GGB is that the
missible nega- lagging phase angle between generator and load busbar is below the config-
[-7.0 °]
tive phase ured maximum permissible angle.
angle GGB
Notes

This parameter only applies to application mode and .

This parameter is only displayed, if parameter 5731 Äp. 196 is configured to


"Phase matching".

5727 Phase 2 0.0 to 60.0 s This is the minimum time that the generator voltage, frequency, and phase
matching GGB angle must be within the configured limits before the breaker will be closed.
[3.0 s]
dwell time
Notes

This parameter only applies to application mode and .

This parameter is only displayed, if parameter 5731 Äp. 196 is configured to


"Phase matching".

3445 Dead bus clo- 2 [On] A dead busbar closure is allowed if the required conditions are met.
sure GGB
Off A GGB close command to a dead load busbar is prevented. Synchronization
is still possible.

5725 Closing time 2 40 to 300 ms The inherent closing time of the GGB corresponds to the lead-time of the
GGB close command.
[80 ms]
The close command will be issued independent of the differential frequency at
the entered time before the synchronous point.

Notes

This parameter only applies to application mode and .

3441 Voltage moni- 2 The decision to close the GGB or the MCB on a dead load busbar depends
toring load on the feedback of the GGB and MCB. To avoid damage because of a wrong
busbar breaker feedback the condition of the load busbar can additionally be moni-
tored by a separate voltage relay.

On The external load busbar voltage monitoring is enabled and the terminal 76
(input 10) expects a dead load busbar signal according to the breaker feed-
back GGB and MCB. The signal is usually provided by an external three
phase voltage relay.

[Off] The external load busbar voltage monitoring is disabled and the terminal 76
(input 10) is free for other purposes.

3446 GGB auto 2 This is used for special circuit breakers to put the GGB into a defined initial
unlock state or to enable closing at all.

Yes Before every close-pulse, an open-pulse is issued for defined duration


(parameter 5719 Äp. 198. A CB close pulse is enabled only after the open
pulse is issued.

[No] The CB close pulse is enabled without being preceded by a CB open pulse.

37528 easYgen-3400/3500 | Genset Control 197


Configuration
Configure Application > Configure Breakers > Breakers MCB

ID Parameter CL Setting range Description

[Default]

Notes

This parameter only applies to application mode and .

5719 GGB open time 2 0.10 to 9.90 s This time defines the length of the GGB open time pulse, if the automatic
pulse switch unblocking GGB is activated.
[1.00 s]
Notes

This parameter only applies to application mode and .

12972 GGB open in 2 Determined by With the rising edge of this LogicsManager eqution a GGB open command in
MAN LogicsManager operating mode MANUAL is initiated. The state TRUE of this LM inhibits the
GGB close command in MANUAL.

Notes

This parameter only applies to application mode , , , and


.

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12973 GGB close in 2 Determined by With the rising edge of this LogicsManager eqution a GGB close command in
MAN LogicsManager operating mode MANUAL is initiated.Precondition: deactivated "GGB open in
MAN"

Notes

This parameter only applies to application mode , , , and


.

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

4.5.1.10 Breakers MCB


General notes

ID Parameter CL Setting range Description

[Default]

3417 MCB time 2 0.10 to 0.50 s Breaker pulse duration to close the MCB
pulse
[0.50 s] The time of the pulse output may be adjusted to the breaker being utilized.

Notes

This parameter only applies to application mode and .

5730 Synchroniza- 2 [Slip fre- The frequency controller adjusts the frequency in a way, that the frequency of
tion MCB quency] the source (busbar) is marginal greater than the target (mains). When the
synchronizing conditions are reached, a close command will be issued. The
slipping frequency is positive to avoid reverse power.

Phase matching The frequency controller adjusts the phase angle of the source (busbar) to
that of the target (mains), in view of turning the phase difference to zero.

Notes

This parameter only applies to application mode and .

5710 Voltage differ- 2 0.50 to 20.00 % The maximum permissible voltage differential for closing the mains circuit
ential MCB breaker is configured here.
[5.00 %]

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Configuration
Configure Application > Configure Breakers > Breakers MCB

ID Parameter CL Setting range Description

[Default]

Notes

This value refers to the generator rated voltage (parameter 1766 Äp. 84) and
mains rated voltage (parameter 1768 Äp. 84).

If the difference between mains and busbar voltage does not exceed the
value configured here and the mains voltage is within the operating voltage
window (parameters 5810 Äp. 125 and 5811 Äp. 125), the "Command: MCB
close" may be issued.

This parameter only applies to application mode and .

5711 Pos. freq. dif- 2 0.02 to 0.49 Hz The prerequisite for a connect command being issued for the MCB is that the
ferential MCB differential frequency is below the configured differential frequency.
[0.18 Hz]
(Positive fre- This value specifies the upper frequency (positive value corresponds to posi-
quency differen- tive slip → busbar frequency is higher than the mains frequency).
tial MCB)
Notes

This parameter only applies to application mode and .

5712 Neg. freq. dif- 2 -0.49 to 0.00 Hz The prerequisite for a connect command being issued for the MCB is that the
ferential MCB differential frequency is above the configured differential frequency.
[-0.10 Hz]
(Negative fre- This value specifies the lower frequency limit (negative value corresponds to
quency differen- negative slip → busbar frequency is less than the mains frequency).
tial MCB)
Notes

This parameter only applies to application mode and .

5713 Max positive 2 0.0 to 60.0 ° The prerequisite for a connect command being issued for the MCB is that the
phase angle leading phase angle between busbar and mains is below the configured max-
[7.0 °]
MCB imum permissible angle.

(Maximum per- Notes


missible positive
phase angle This parameter is only displayed, if parameter 5730 Äp. 198 is configured to
MCB) "Phase matching".

This parameter only applies to application mode and .

5714 Max negative 2 -60.0 to 0.0 ° The prerequisite for a connect command being issued for the MCB is that the
phase angle lagging phase angle between busbar and mains is below the configured max-
[-7.0 °]
MCB imum permissible angle.

(Maximum per- Notes


missible nega-
tive phase angle This parameter is only displayed, if parameter 5730 Äp. 198 is configured to
MCB) "Phase matching".

This parameter only applies to application mode and .

5717 Phase 2 0.0 to 60.0 s This is the minimum time that the generator/busbar voltage, frequency, and
matching MCB phase angle must be within the configured limits before the breaker will be
[3.0 s]
dwell time closed.

Notes

This parameter is only displayed, if parameter 5730 Äp. 198 is configured to


"Phase matching".

This parameter only applies to application mode and .

3431 Dead bus clo- 2 [On] A dead busbar closure is allowed if the required conditions are met.
sure MCB
Off An MCB close command to a dead busbar is prevented. Synchronization is
still possible.

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Configuration
Configure Application > Configure Breakers > Breakers MCB

ID Parameter CL Setting range Description

[Default]

Notes

This parameter only applies to application mode , , , and


.

12923 Enable MCB 2 Determined by Once the conditions of the LogicsManager have been fulfilled the MCB will be
LogicsManager enabled.

[(09.06 & !
08.07) & !07.05]

Notes

DI 6 is pre-assigned by default to this function, but may be configured freely.

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

This parameter only applies to application mode , , , and


.

5715 Closing time 2 40 to 300 ms The inherent closing time of the MCB corresponds to the lead-time of the
MCB close command.
[80 ms]
The close command will be issued independent of the differential frequency at
the entered time before the synchronous point.

Notes

This parameter only applies to application mode and .

3407 MCB auto 2 This is used for special circuit breakers to put the MCB into a defined initial
unlock state or to enable closing at all.

Yes Before every close-pulse, an open-pulse is issued for defined duration


(parameter 5718 Äp. 200. A CB close pulse is enabled only after the open
pulse is issued.

[No] The CB close pulse is enabled without being preceded by a CB open pulse.

Notes

This parameter only applies to application mode and .

5718 MCB open time 2 0.10 to 9.90 s This time defines the length of the MCB open time pulse, if the automatic
pulse switch unblocking MCB is activated.
[default]

Notes

This parameter only applies to application mode and .

8841 Phase angle 2 The phase angle between busbar voltage and mains voltage can be compen-
compensation sated according to an installed power transformer between busbar and mains.
MCB
On The compensation is active. The phase will be compensated according the
value configured in parameter 8842 Äp. 200.

[Off] The compensation is inactive. The phase angle is directly taken from the
measurement.

Notes

This parameter only applies to application mode and .

8842 Phase angle 2 -180 to 180 ° The phase angle compensation corrects the degree between busbar voltage
MCB and mains voltage. The configured degree is added to the real measured
[0 °]
phase angle.

Notes

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Configuration
Configure Application > Configure Breakers > Synchronization

ID Parameter CL Setting range Description

[Default]
This parameter only applies to application mode and .

12974 MCB open in 2 Determined by With the rising edge of this LogicsManager eqution a MCB open command in
MAN LogicsManager operating mode MANUAL is initiated. The state TRUE of this LM inhibits the
MCB close command in MANUAL.

Notes

This parameter only applies to application mode , , , and


.

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12975 MCB close in 2 Determined by With the rising edge of this LogicsManager eqution a MCB close command in
MAN LogicsManager operating mode MANUAL is initiated.Precondition: deactivated "MCB open in
MAN"

Notes

This parameter only applies to application mode , , , and


.

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

4.5.1.11 Synchronization
General notes
The following parameters are only applicable for appli-
cation modes to .

ID Parameter CL Setting range Description

[Default]

5728 Synchroniza- 2 Off The synchronization is disabled; the frequency and voltage adaptation for
tion mode synchronization is not active.

Permissive The unit acts as a synch check device. The unit will not issue speed or
voltage bias commands to achieve a synchronization, but if synchronization
conditions are matched (frequency, phase, voltage and phase angle), the
control will issue a breaker close command.

There are two different functionalities of this option depending on the setting
of parameter 3414 Äp. 192 (GCB close command).

n GCB close command set to "Impulse":


The GCB close command is pulsed as long as the synchronization con-
ditions are matched.
n GCB close command set to "Constant":
The GCB close command remains enabled as long as the synchroniza-
tion conditions are matched.

Check Used for checking a synchronizer prior to commissioning.

The control actively synchronizes generator(s) by issuing speed and voltage


bias commands, but does not issue a breaker closure command.

37528 easYgen-3400/3500 | Genset Control 201


Configuration
Configure Application > Inputs And Outputs > Analog Inputs

ID Parameter CL Setting range Description

[Default]

[Run] Normal operating mode. The control actively synchronizes and issues breaker
closure commands.

Controlled by The synchronization mode may be selected by enabling one of the respective
LM LogicsManager functions (parameters 12907 Äp. 202, 12906 Äp. 202, or
12908 Äp. 202).

If none of these parameters is enabled, the synchronization is disabled.

If more than one of these parameters is enabled, the following priority is valid:

n 1. PERMISSIVE
n 2. CHECK
n 3. RUN

12907 Syn. mode 2 Determined by Once the conditions of the LogicsManager have been fulfilled the PERMIS-
PERMIS. LogicsManager SIVE synchronization mode will be enabled.

(Synchroniza- [(0 & 1) & 1]


tion mode PER-
MISSIVE) Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12906 Syn. mode 2 Determined by Once the conditions of the LogicsManager have been fulfilled the CHECK
CHECK LogicsManager synchronization mode will be enabled.

(Synchroniza- [(0 & 1) & 1]


tion mode
CHECK) Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12908 Syn. mode 2 Determined by Once the conditions of the LogicsManager have been fulfilled the RUN syn-
RUN LogicsManager chronization mode will be enabled.

(Synchroniza- [(0 & 1) & 1]


tion mode RUN)
Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

15157 Synchroscope 2 On The synchronoscope screen automatically appears on the main screen, when
autom. to front the synchronization becomes active.

(Synchroscope [Off] Functionality deactivated.


automatic to
front)

4.5.2 Inputs And Outputs


4.5.2.1 Analog Inputs

ID Parameter CL Setting range Description

[Default]

3631 Display tem- 1 [° C ] The temperature is displayed in °C (Celsius).


perature in
°F The temperature is displayed in °F (Fahrenheit).

202 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Inputs And Outputs > Analog Inputs

ID Parameter CL Setting range Description

[Default]

3630 Display pres- 1 [bar ] The pressure is displayed in Bar.


sure in
psi The pressure is displayed in psi.

4.5.2.1.1 Characteristic Curves Setup


General notes The characteristic curves of "Table A" and "Table B" (freely config-
urable over 9 defined percentage points) are independently config-
urable for all analog inputs. Each percentage point may be scaled
to related values measured from the analog input (0 to 500 Ohm or
0 to 20 mA), so that the actual display reflects the measured
values (i.e. 200 to 600 kW).
The created characteristic curves can be set for visualization and
monitoring via the configuration to "Table A" (for Table A) as well
as "Table B" (for Table B).

Fig. 76: Characteristic curves (example table)


The X and Y junction may be moved within the range of values (the
junctions don't have to be equidistant).
When configuring the X coordinates, ensure the coordinates
always increase in scale continuously.
In the following example the first set of x/y coordinates are correct
and the second set of x/y coordinates are wrong:

X-coordinate (cor- 0% 10 % 20 % 40 % 50 % 60 % 80 % 90 % 100 %


rect)

Y-coordinate -100 -95 -50 -10 +3 +17 +18 +100 +2000

X-coordinate (wrong) 0% 10 % 20 % 60 % 20 % 30 % 80 % 40 % 100 %

Y-coordinate -100 -50 -95 +18 +17 +3 -10 +2000 +100

37528 easYgen-3400/3500 | Genset Control 203


Configuration
Configure Application > Inputs And Outputs > Analog Inputs

If the first X coordinate is >0%, all values smaller than


the first X value will be output with the first Y value.
If the last Y value is <100%, all higher values will be
output with the value of Y9.

All parameters used to configure the characteristic


curve follow the samples listed below.
– Refer to for the parameter IDs of the individual
parameters for all scaling points of tables 'A' and
'B'.

ID Parameter CL Setting range Description

[Default]

3560 Table {A/B} X- 2 0 to 100 % The analog input is assigned to a curve. This parameter defines the actual
value {1..9} percentage assigned to each of the nine points along the X-axis of the total
[2 %]
range of the selected hardware for analog input.

Example

If a 0 to 20 mA input is configured and the X1-coordinate = 0%, then the value


configured for Y1 is output for an input of 0 mA.

3550 Table {A/B} Y- 2 -9999 to 9999 This parameter defines the Y-coordinate (the displayed and monitored value)
value {1..9} at the corresponding X-coordinate.
[0]

Example

If a 0 to 20mA input is configured and the X2-coordinate = 10%, then the


value configured for the Y2-coordinate is output for an input of 2 mA.

Parameter IDs for all scaling points

Scaling point No. 1 2 3 4 5 6 7 8 9

Table A - X value 3560 3561 3562 3563 3564 3565 3566 3567 3568

Table A - Y value 3550 3551 3552 3553 3554 3555 3556 3557 3558

Table B - X value 3610 3611 3612 3613 3614 3615 3616 3617 3618

Table B - Y value 3600 3601 3602 3603 3604 3605 3606 3607 3608

4.5.2.1.2 Analog Inputs 1 to 3


General notes
Monitoring of the analog inputs (overrun/underrun)
must be configured manually to the flexible limits
(Ä Chapter 4.4.5 ‘Flexible Limits’ on page 165).

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Configuration
Configure Application > Inputs And Outputs > Analog Inputs

ID Parameter CL Setting range Description

[Default]

Analog input 2 user-defined The event history will store this text message and it is also displayed on the
{x}: Descrip- visualization screen.
1 to 16 charac-
tion
ters If the programmed limit value of the analog input has been reached or
1025 Input 1 exceeded this text is displayed in the control unit screen.
[Analog inp.
1075 Input 2 {x}] Notes

1125 Input 3 This parameter may only be configured using ToolKit.

Analog input 2 According to the following parameters different measuring ranges are pos-
{x}: Type sible at the analog inputs.

[Off] The analog input is switched off.

VDO 5 bar The value of the analog input is interpreted with the VDO characteristics 0 to
5 bar.

VDO 10 bar The value of the analog input is interpreted with the VDO characteristics 0 to
10 bar.

VDO 150 °C The value of the analog input is interpreted with the VDO characteristics 50 to
150 °C.

VDO 120 °C The value of the analog input is interpreted with the VDO characteristics 40 to
120 °C.

Pt100 The value of the analog input is interpreted with a Pt100 characteristic.

Linear Each analog input may be assigned to a linear characteristic curve, which can
be only used for the respective defined input [T{x}] (x = 1 to 2). The minimum
(0 %) and maximum (100 %) value refers to the total measuring range of the
analog input (i.e. 0 to 500 Ohm or 0 to 20 mA) or the values configured as
"Sender value at display min." (parameter 1039 Äp. 206, 1089 Äp. 206 or
1139 Äp. 206) and "Sender value at display max." (parameter 1040 Äp. 206,
1090 Äp. 206 or 1140 Äp. 206).

Table A/B The analog input is assigned to a characteristic curve which is defined over
9 points (stored in a table). Two independent tables (table A and table B) may
be allocated to the analog inputs.

Note that if these tables are to be used with the analog inputs, the defined
points of these tables must be programmed into the control unit.

1000 Input 1 Notes

1050 Input 2 For the characteristic curves of the inputs refer to Ä Chapter 9.1.2 ‘VDO
Inputs Characteristics’ on page 509.
1100 Input 3

User defined 2 -32000 to 32000 The value to be displayed for the minimum of the input range must be entered
min. display here.
[0]
value

(User defined
minimum dis-
play value)

1001 Input 1 Notes

1051 Input 2 This parameter is only visible if the parameter "Type"


(1000 Äp. 205/1050 Äp. 205/1100 Äp. 205) is configured to "Linear".
1101 Input 3

User defined 2 -32000 to 32000 The value to be displayed for the maximum of the input range must be
max. display entered here.
[1000]
value

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Configuration
Configure Application > Inputs And Outputs > Analog Inputs

ID Parameter CL Setting range Description

[Default]
(User defined
maximum dis-
play value)

1002 Input 1 Notes

1052 Input 2 This parameter is only visible if the parameter "Type"


(1000 Äp. 205/1050 Äp. 205/1100 Äp. 205) is configured to "Linear".
1102 Input 3

Sender value 2 0.00 to 100.00 The value of the configured input range, which shall correspond with the min-
at display min. % imum value configured for the display, must be entered here. This specifies
the lower limit of the hardware range to be measured.
(Sender value at [0.00 %]
display min- Example
imum)
If the input range is 0 to 20 mA where 0 mA corresponds with 0 % and 20 mA
corresponds with 100 %, and the value configured here is 20 %, an analog
input value of 4 mA would correspond with the minimum value configured for
the display.

1039 Input 1 Notes

1089 Input 2 This parameter is only visible if the parameter "Type"


(1000 Äp. 205/1050 Äp. 205/1100 Äp. 205) is configured to "Linear", "Table
1139 Input 3
A", or "Table B".

Sender value 2 0.00 to 100.00 The value of the configured input range, which shall correspond with the max-
at display max. % imum value configured for the display, must be entered here. This specifies
the upper limit of the hardware range to be measured.
(Sender value at [100.00 %]
display max- Example
imum)
If the input range is 0 to 500 Ohm where 0 Ohm corresponds with 0 % and
500 Ohm corresponds with 100 %, and the value configured here is 36 %, an
analog input value of 180 Ohm would correspond with the maximum value
configured for the display.

1040 Input 1 Notes

1090 Input 2 This parameter is only visible if the parameter "Type"


(1000 Äp. 205/1050 Äp. 205/1100 Äp. 205) is configured to "Linear", "Table
1140 Input 3
A", or "Table B".

Sender type 2 The software in the control unit may be configured for various types of sen-
sors. The configurable ranges apply to the linear analog input.

[0 to 500 Ohm] The measuring range of the analog input is 0 to 500 Ohm (0 Ohm = 0 %,
500 Ohm = 100 %).

0 to 20 mA The measuring range of the analog input is 0 to 20 mA (0 mA = 0 %, 20 mA =


100 %).

1020 Input 1 Notes

1070 Input 2 This parameter must be configured to "0 to 500 Ohm", if parameter "Type"
(1000 Äp. 205/1050 Äp. 205/1100 Äp. 205) is set to "VDO xx" or "Pt100".
1120 Input 3

Offset 2 -20.0 to 20.0 The resistive input (the "0 to 500 Ohm" analog input) may be calculated with a
Ohm permanent offset to adjust for inaccuracies.

[0.0 Ohm] If the offset feature is utilized, the value configured in this parameter will be
added to/subtracted from the measured resistive value.

This has the following effect to the measured values (please note tables in
Ä Chapter 9.1.2 ‘VDO Inputs Characteristics’ on page 509):

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Configuration
Configure Application > Inputs And Outputs > Analog Inputs

ID Parameter CL Setting range Description

[Default]

-20.0 to 0.1 n VDO temperature: The displayed value will decrease.


Ohm n VDO pressure: The displayed value will increase.

+0.1 to 20.0 n VDO temperature: The displayed value will increase.


Ohm n VDO pressure: The displayed value will decrease.

1046 Input 1 Notes

1096 Input 2 This parameter is only visible if the parameter "Sender type"
(1020 Äp. 206/1070 Äp. 206/1120 Äp. 206) is configured to "0 to 500 Ohm".
1146 Input 3

Sender con- 2 This parameter defines the type of the used sender.
nection type
[Two-pole] A two-wire sender is connected to the easYgen. The unit measures the
sender values between the dedicated terminals.

Single-pole A one-wire sender is connected to the easYgen. The unit measures the
sender values between the terminal of the analog input and the engine
ground terminal.

1041 Input 1 Notes

1091 Input 2 This parameter is only visible if the parameter "Sender type"
(1020 Äp. 206/1070 Äp. 206/1120 Äp. 206) is configured to "0 to 500 Ohm".
1141 Input 3
Refer to Ä Chapter 3.3.11 ‘Analog Inputs’ on page 66 for wiring details.

Monitoring 2 The respective analog input can be monitored for wire breaks.
wire break
If this protective function is triggered, the display indicates "Wb: {Text of
Parameter [Description]}" (parameter
1025 Äp. 205/1075 Äp. 205/1125 Äp. 205).

The following configurations are used to monitor for wire breaks:

[Off] No wire break monitoring is performed.

High If the actual value rises over the maximum value (overshoot), this is identified
as a wire break.

Low If the actual value falls below the minimum value (undershoot), this is identi-
fied as a wire break.

High/Low If the actual value rises over the maximum value (overshoot) or falls below
the minimum value (undershoot), this is identified as a wire break.

1003 Input 1 Notes

1053 Input 2 Monitoring of the analog inputs (overrun/underrun) must be configured man-
ually to the flexible limits (Ä Chapter 4.4.5 ‘Flexible Limits’ on page 165).
1103 Input 3
If the control unit detects that the measuring range for an analog input has
been exceeded and an alarm is issued, the limit value monitoring of this
analog input is disabled and an error message is displayed.

The measuring range is recognized as being exceeded and an alarm is


issued:

n 0 to 20 mA:
Minimum value 2 mA Undershooting
Maximum value 20.5 mA Overshooting
n 0 to 500 Ohm
Minimum value 5 Ohm Undershooting (Offset = 0 Ohm)
Maximum value 515 Ohm Overshooting (Offset = 0 Ohm)

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Configuration
Configure Application > Inputs And Outputs > Analog Inputs

ID Parameter CL Setting range Description

[Default]

Depending on what was configured for the offset value (param-


eter 1046 Äp. 207/1096 Äp. 207/1146 Äp. 207) the displayed value may be
shifted.

This may result in a broken wire being recognized early or later than the
actual value being measured. (An offset of +20 Ohm will recognize a wire
break at 25 ohms instead of 5 Ohm.)

A wire break is indicated in ToolKit by displaying an analog input value of


3276.6.

Wire break 2 Each limit may be assigned an independent alarm class that specifies what
alarm class action should be taken when the limit is surpassed.

A/[B] Warning alarm classes

C/D/E/F Shutdown alarm classes

Control Signal to issue a control command only

1004 Input 1 Notes

1054 Input 2 This parameter is only visible wire break monitoring (parameter
1003 Äp. 207/1053 Äp. 207/1103 Äp. 207) is not set to "Off"
1104 Input 3
For additional information refer to Ä Chapter 9.5.1 ‘Alarm Classes’
on page 687.

Self acknowl- 2 Yes The control automatically clears the alarm if the fault condition is no longer
edge wire detected.
break
[No] The control does not automatically reset the alarm when the fault condition is
no longer detected. The alarm must be acknowledged and reset by manually
pressing the appropriate buttons or by activating the LogicsManager output
"External acknowledgement" (via a discrete input or via an interface).

1005 Input 1 Notes

1055 Input 2 This parameter is only visible wire break monitoring (parameter
1003 Äp. 207/1053 Äp. 207/1103 Äp. 207) is not set to "Off"
1105 Input 3

Filter time con- 2 A filter time constant may be used to reduce the fluctuation of an analog input
stant reading. This filter time constant assesses the average of the signal according
to the following formula:

n Cut-off-frequency =
1 / (20 ms * 2 * π * 2N - 1)
whereby "N" is this parameter.

Off The analog input is displayed without filtering.

1 Cut-off-frequency = 7.96 Hz (filter time constant = 0.02 s)

2 Cut-off-frequency = 3.98 Hz (filter time constant = 0.04 s)

[3] Cut-off-frequency = 1.99 Hz (filter time constant = 0.08 s)

4 Cut-off-frequency = 0.99 Hz (filter time constant = 0.16 s)

10113 Input 1 5 Cut-off-frequency = 0.50 Hz (filter time constant = 0.32 s)

10114 Input 2

10116 Input 3

Bargraph min- -32000 to 32000 The start value for the bar graph display of the analog input is defined here.
imum The value must be entered according to the display format, which refers to
[0]
the analog input type (parameter 1000 Äp. 205).

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Configuration
Configure Application > Inputs And Outputs > Analog Inputs

ID Parameter CL Setting range Description

[Default]

3632 Input 1 2 Notes

3634 Input 2 This parameter is only effective if parameter 1000 Äp. 205 is configured to
"Linear" or "Table A/B".
3636 Input 3

Bargraph max- -9999 to 9999 The end value for the bar graph display of the analog input is defined here.
imum The value must be entered according to the display format, which refers to
[1000]
the analog input type (parameter 1000 Äp. 205).

3633 Input 1 2 Notes

3635 Input 2 This parameter is only effective if parameter 1000 Äp. 205 is configured to
"Linear" or "Table A/B".
3637 Input 3

Value format 2 1 to 8 character To display the measuring value of the analog input for the analog input types
text linear as well as Table A and Table B (parameter 1000 Äp. 205) correctly this
parameter is to be used to define the format.

The zeros in the numeric display are used for the measuring values and are
configurable. The placeholders for the digits may have symbols (i.e.
commas).

Examples

n Fuel level
– value at 0 %: 0
– value at 100 %: 1000
– desired display: up to 1,000 mm
– this parameter: 0,000 mm
n Angle
– value at 0 %: 1799
– value at 100 %: 1800
– desired display: -179.9 ° to 180.0 °
– this parameter: 0000.0 °
n Pressure
– value at 0 %: 0
– value at 100 %: 100
– desired display: up to 10.0 bar
– this parameter: 00.0 bar

1035 Input 1 Notes

1085 Input 2 If a sign to denote a negative measured value (i.e. –10) is required, then the
first "0" of the numeric display is utilized for this symbol.

This parameter may only be configured using ToolKit.

This parameter only applies to the linear and the user defined "Table A" and
"Table B" (parameter 1000 Äp. 205) analog input types.

The displayed value should be configured with the same number of digits as
the desired value to be measured.

The measured value will be displayed from right to left. If the measured value
is larger than the number of digits in the display, only a portion of the meas-
ured value will be shown.

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Configuration
Configure Application > Inputs And Outputs > External Analog Inputs

ID Parameter CL Setting range Description

[Default]
1135 Input 3 [000000] An example of this would be a display of three digits is configured when four
digits will be needed. Instead of the number "1234" being displayed only
"234" will be shown.

If the analog input type (parameter on page ) is configured to VDO or Pt100,


the following formats apply:

n VDO 5 bar display in 0.01 bar


example: 5.0 bar > ToolKit display: 500
n VDO 10 bar display in 0.01 bar
example: 6.6 bar > ToolKit display: 660
n VDO 120°C display in °C
example: 69°C > ToolKit display: 69
n VDO 150°C display in °C
example: 73°C > ToolKit display: 73
n Pt100 display in °C
example: 103°C > ToolKit display: 103

4.5.2.2 External Analog Inputs


General notes If an external expansion board (Phoenix Contact) is connected to
the easYgen via the CAN bus, it is possible to use 16 additional
analog inputs.
Configuration of these external analog inputs is performed similarly
to the internal analog inputs.
n Refer to Ä Table on page 211 for the parameter IDs of the
parameters for external analog inputs 1 through 16.

Please note that the available options for the parame-


ters "Type" and "Sender type" differ from the internal
analog inputs.
The parameters "Offset" and "Monitoring wire break"
are not available for the external analog inputs.
– Refer to the Parameter List for details.

A wire break or sender failure is indicated by a dedi-


cated value sent via the CAN bus (Ä Chapter 4.6.1
‘CAN Interface 1’ on page 297).

For an example for the configuration of external analog


inputs refer to Ä Chapter 6.4.12.1 ‘Configure External
Inputs/Outputs (Phoenix)’ on page 419.

Monitoring of the analog inputs (overrun/underrun)


must be configured manually to the flexible limits
(Ä Chapter 4.4.5 ‘Flexible Limits’ on page 165).

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Configuration
Configure Application > Inputs And Outputs > External Analog Inputs

External analog inputs - parameter


IDs

Parameter AI 1 AI 2 AI 3 AI 4 AI 5 AI 6 AI 7 AI 8
External

Description 16203 16213 16223 16233 16243 16253 16263 16273

Type *1 5851 5864 5871 5881 5903 5916 5929 5942

User defined 5852 5865 5872 5882 5904 5917 5930 5943
min display
value

User defined 5853 5866 5873 5883 5905 5918 5931 5944
max display
value

Sender 5857 5870 5877 5887 5909 5922 5935 5948


value at dis-
play min.

Sender 5858 5871 5878 5888 5910 5923 5936 5949


value at dis-
play max.

Sender type 5856 5869 5876 5886 5908 5921 5934 5947
*2

Sender con- 5859 5872 5859 5889 5911 5924 5937 5950
nection type
*3

Wire break 5854 5867 5874 5884 5906 5919 5932 5945
alarm class

Self 5855 5868 5875 5885 5907 5920 5933 5946


acknowl-
edge wire
break

Filter time 5863 5876 5883 5893 5915 5928 5941 5954
constant

Bargraph 5861 5874 5881 5891 5913 5926 5939 5952


minimum

Bargraph 5862 5875 5882 5892 5914 5927 5940 5953


maximum

Value format 16204 16214 16224 16234 16244 16254 16264 16274

Parameter AI 9 AI 10 AI 11 AI 12 AI 13 AI 14 AI 15 AI 16
External

Description 16283 16293 16303 16313 16323 16333 16343 16353

Type *1 5955 5968 5981 6930 6943 6956 6969 6982

User defined 5956 5969 5982 6931 6944 6957 6970 6983
min display
value

User defined 5957 5970 5983 6932 6945 6958 6971 6984
max display
value

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Configuration
Configure Application > Inputs And Outputs > External Analog Inputs

Parameter AI 9 AI 10 AI 11 AI 12 AI 13 AI 14 AI 15 AI 16
External

Sender 5961 5974 5987 6936 6949 6962 6975 6988


value at dis-
play min.

Sender 5962 5975 5988 6937 6950 6963 6976 6989


value at dis-
play max.

Sender type 5960 5973 5986 6935 6948 6961 6974 6987
*2

Sender con- 5963 5976 5989 6938 6951 6964 6977 6990
nection type
*3

Wire break 5958 5971 5984 6933 6946 6959 6972 6985
alarm class

Self 5959 5972 5985 6934 6947 6960 6973 6986


acknowl-
edge wire
break

Filter time 5967 5980 5993 6942 6955 6968 6981 6994
constant

Bargraph 5965 5978 5991 6940 6953 6966 6979 6992


minimum

Bargraph 5966 5979 5992 6941 6954 6967 6980 6993


maximum

Value format 16284 16294 16304 16314 16324 16334 16344 16354

External analog inputs – example


configuration analog input 1

Setting range - Parameter Type (Param- Setting range - Sender type (Parameter Setting range - Sender connection type
eter 5851) *1 5856) *2 (Parameter 5859) *3

Off 0 - 10V Two wire

Linear ±10V Three wire

Table A 0 - 20mA

Table B ±20mA

TC Type K 4 - 20mA

TC Type J 0 - 400 Ohm

TC Type E 0 - 4000 Ohm

TC Type R Thermocouple

TC Type S R0=100

TC Type T R0=10

TC Type B R0=20

TC Type N R0=30

TC Type U R0=50

TC Type L R0=120

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Configuration
Configure Application > Discrete Inputs

Setting range - Parameter Type (Param- Setting range - Sender type (Parameter Setting range - Sender connection type
eter 5851) *1 5856) *2 (Parameter 5859) *3

TC Type C R0=150

TC Type W R0=200

TC Type HK R0=240

Pt DIN(R0) R0=300

Pt SAMA(R0) R0=400

Ni DIN(R0) R0=500

Ni SAMA(R0) R0=1000

Cu10 R0=1500

Cu50 R0=2000

Cu53 R0=3000

Ni 1000(Landis)

Ni 500(Viessm.)

KTY 81-110

KTY 84

4.5.3 Discrete Inputs


General notes Discrete inputs may be configured to normally open (N.O.) or nor-
mally closed (N.C.) states.

Fig. 77: Discrete inputs - alarm/control inputs - operation logic


(state N.O.)
In the state N.O.:
n No potential is present during normal operation.
n If an alarm is issued or control operation is performed, the input
is energized.

Fig. 78: Discrete inputs - alarm/control inputs - operation logic


(state N.C.)
In the state N.C.:
n A potential is continuously present during normal operation
n If an alarm is issued or control operation is performed, the input
is de-energized.

All reply messages from breakers are evaluated as


N.C.

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Configuration
Configure Application > Discrete Inputs

Alarm inputs may also be configured as control inputs


and then be used as command variables in the Logi-
csManager.

The discrete inputs 1 to 5 are pre-configured to various


functions and differ in their default values. However,
they may still be configured freely.
The discrete inputs 7 & 8 are always used for the cir-
cuit breaker replies and cannot be configured.

If a discrete input has been configured with a shut-


down alarm that has been enabled to self-acknowl-
edge, and has been configured as engine delayed the
following scenario may happen:
– The discrete input shuts down the engine because
of its alarm class.
– Due to the engine stopping, all engine delayed
alarms are ignored.
– The alarm class is acknowledged automatically.
– The alarm will self-acknowledge and clear the fault
message that shut the engine down.
This prevents the fault from being analyzed.
– After a short delay, the engine will restart.
– After the engine monitoring delay expires, the fault
that originally shut down the engine will do so
again. This cycle will continue to repeat until cor-
rected.

Internal discrete inputs - terminal


assignment

Number Terminal Assignment (all application modes)

[DI1] 67 Alarm input (LogicsManager); pre-configured for 'Emergency Stop'

[DI2] 68 Control input (LogicsManager); pre- configured for 'Start request in AUTO'

[DI3] 69 Alarm input (LogicsManager); pre- configured for 'Low oil pressure'

[DI4] 70 Alarm input (LogicsManager); pre- configured for 'Coolant temperature'

[DI5] 71 Control input (LogicsManager); pre- configured for 'External acknowledgement'

[DI6] 72 Control input (LogicsManager); pre- configured for 'Release MCB'

[DI7] 73 Reply MCB

[DI8] 74 Reply GCB

[DI9] 75 Alarm input (LogicsManager)

[DI10] 76 Alarm input (LogicsManager)

[DI11] 77 Alarm input (LogicsManager)

[DI12] 78 Alarm input (LogicsManager)

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Configuration
Configure Application > Discrete Inputs

Parameter IDs
The following parameters are used to configure the
discrete inputs 1 through 12. The parameter IDs refer
to discrete input 1.
– Refer to Ä Table ‘Discrete inputs - parameter IDs’
on page 215 for the parameter IDs of the parame-
ters DI 2 through DI 12.

DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 9 DI 10 DI 11 DI 12

Text 1400 1410 1420 1430 1440 1450 1480 1488 1496 1504

Operation 1201 1221 1241 1261 1281 1301 1361 1381 1206 1226

Delay 1200 1220 1240 1260 1280 1300 1360 1380 1205 1225

Alarm 1202 1222 1242 1262 1282 1302 1362 1382 1207 1227
class

Delayed 1203 1223 1243 1263 1283 1303 1363 1383 1208 1228
by engine
speed

Self 1204 1224 1244 1264 1284 1304 1364 1384 1209 1229
acknowl-
edged

Table 32: Discrete inputs - parameter IDs

ID Parameter CL Setting range Description

[Default]

1400 DI {x} Text 2 user defined (4 If the discrete input is enabled with alarm class, this text is displayed on the
to 16 charac- control unit screen.
ters)
The event history will store this text message as well.
for default see
Ä Table
on page 214

Notes

This parameter may only be configured using ToolKit.

If the DI is used as control input with the alarm class "Control", you may enter
here its function (e.g. external acknowledgement) for a better overview within
the configuration.

1201 DI {x} Opera- 2 The discrete inputs may be operated by an normally open (N.O.) or normally
tion closed (N.C.) contact.

The idle circuit current input can be used to monitor for a wire break.

A positive or negative voltage polarity referred to the reference point of the DI


may be applied.

[N.O.] The discrete input is analyzed as "enabled" by energizing the input (normally
open).

N.C. The discrete input is analyzed as "enabled" by de-energizing the input (nor-
mally closed).

1200 DI {x} Delay 2 0.08 to 650.00 s A delay time in seconds can be assigned to each alarm or control input.

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Configuration
Configure Application > External Discrete Inputs

ID Parameter CL Setting range Description

[Default]
[0.20 s] The discrete input must be enabled without interruption for the delay time
before the unit reacts.

If the discrete input is used within the LogicsManager this delay is taken into
account as well.

1202 DI {x}Alarm 2 An alarm class may be assigned to the discrete input.


class
The alarm class is executed when the discrete input is enabled.

A/[B] Warning alarm classes

C/D/E/F Shutdown alarm classes

Control Signal to issue a control command only.

If "control" has been configured, there will be no entry in the event history and
a function out of the LogicsManager (Ä Chapter 9.4.1 ‘LogicsManager Over-
view’ on page 635) can be assigned to the discrete input.

1203 DI {x} Delayed 2 Yes Monitoring for fault conditions is not performed until engine delayed moni-
by engine toring is enabled. The engine monitoring delay time (param-
speed eter 3315 Äp. 236) must expire prior to fault monitoring being enabled for
parameters assigned this delay.

[No] Monitoring for this fault condition is continuously enabled regardless of engine
speed.

1204 DI {x} Self 2 Yes The control automatically clears the alarm if the fault condition is no longer
acknowledge detected.

[No] The control does not automatically reset the alarm when the fault condition is
no longer detected.

The alarm must be acknowledged and reset by manually pressing the appro-
priate buttons or by activating the LogicsManager output "External acknowl-
edgement" (via a discrete input or via an interface).

Notes

If the DI is configured with the alarm class "Control", self acknowledgement is


always active.

4.5.4 External Discrete Inputs


If a Woodward IKD 1 or other external expansion board (Phoenix
Contact) is connected to the easYgen via the CAN bus, it is pos-
sible to use 32 additional discrete inputs.

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Configuration
Configure Application > External Discrete Inputs

– The configuration of these external DIs is per-


formed similarly to the internal DIs (Ä Chapter
4.5.3 ‘Discrete Inputs’ on page 213).
– Refer to Ä Table ‘External discrete inputs - param-
eter IDs’ on page 217 for the parameter IDs of the
parameters for external DIs 1 through 32.

External DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 7 DI 8

Text 16200 16210 16220 16230 16240 16250 16260 16270

Operation 16001 16011 16021 16031 16041 16051 16061 16071

Delay 16000 16010 16020 16030 16040 16050 16060 16070

Alarm class 16002 16012 16022 16032 16042 16052 16062 16072

Delayed by engine 16003 16013 16023 16033 16043 16053 16063 16073
speed

Self acknowledged 16004 16014 16024 16034 16044 16054 16064 16074

External DI 9 DI 10 DI 11 DI 12 DI 13 DI 14 DI 15 DI 16

Text 16280 16290 16300 16310 16320 16330 16340 16350

Operation 16081 16091 16101 16111 16121 16131 16141 16151

Delay 16080 16090 16100 16110 16120 16130 16140 16150

Alarm class 16082 16092 16102 16112 16122 16132 16142 16152

Delayed by engine 16083 16093 16103 16113 16123 16133 16143 16153
speed

Self acknowledged 16084 16094 16104 16114 16124 16134 16144 16154

External DI 17 DI 18 DI 19 DI 20 DI 21 DI 22 DI 23 DI 24

Text 16201 16211 16221 16231 16241 16251 16261 16271

Operation 16006 16016 16026 16036 16046 16056 16066 16076

Delay 16005 16015 16025 16035 16045 16055 16065 16075

Alarm class 16007 16017 16027 16037 16047 16057 16067 16077

Delayed by engine 16008 16018 16028 16038 16048 16058 16068 16078
speed

Self acknowledged 16009 16019 16029 16039 16049 16059 16069 16079

External DI 25 DI 26 DI 27 DI 28 DI 29 DI 30 DI 31 DI 32

Text 16281 16291 16301 16311 16321 16331 16341 16351

Operation 16086 16096 16106 16116 16126 16136 16146 16156

Delay 16085 16095 16105 16115 16125 16135 16145 16155

Alarm class 16087 16097 16107 16117 16127 16137 16147 16157

Delayed by engine 16088 16098 16108 16118 16128 16138 16148 16158
speed

Self acknowledged 16089 16099 16109 16119 16129 16139 16149 16159

Table 33: External discrete inputs - parameter IDs

37528 easYgen-3400/3500 | Genset Control 217


Configuration
Configure Application > Discrete Outputs (LogicsMa...

4.5.5 Discrete Outputs (LogicsManager)


The discrete outputs are controlled via the LogicsManager.

For information on the LogicsManager and its default


settings see Ä Chapter 9.4.1 ‘LogicsManager Over-
view’ on page 635.

Some outputs are assigned a function according to the application


mode (see following table).

Relay Application mode

Numb Ter- None GCB GCB GCB/ GCB/ GCB/ GCB/ GCB/L- GCB/ GCB/L- GCB/L-
er minal open MCB GGB GGB/ LS5 MCB GGB/L- GGB GGB/L-
MCB MCB MCB

[R1] 41/42 'Ready for operation '; additionally programmable with LogicsManager

[R2] 43/46 LogicsManager; pre-assigned with 'Centralized alarm (horn)'

[R3] 44/46 LogicsManager; pre-assigned with 'Starter'

[R4] 45/46 LogicsManager; pre-assigned with 'Diesel: Fuel solenoid, Gas: Gas valve'

[R5] 47/48 LogicsManager; pre-assigned with 'Diesel: Preglow, Gas: Ignition'

[R6] 49/50 LogicsManager Command: close GCB

[R7] 51/52 Logi- Command: open GCB


csMan-
ager

[R8] 53/54 LogicsManager Com- Logi- Com- LogicsManager


mand: csMan- mand:
close ager close
MCB MCB

[R9] 55/56 LogicsManager; pre- Com- Logi- Com- LogicsManager; pre-assigned with 'Mains decoupling'
assigned with 'Mains mand: csMan- mand:
decoupling' open ager; open
MCB pre- MCB
assigned
with
'Mains
decou-
pling'

[R10] 57/60 LogicsManager; pre-assigned with Command: close LogicsManager; Com- LogicsManager;
'Auxiliary services' GGB pre-assigned with mand: pre-assigned with
'Auxiliary services' close 'Auxiliary services'
GGB

[R11] 58/60 LogicsManager; pre-assigned with Command: open LogicsManager; Com- LogicsManager;
'Alarm class A, B active' GGB pre-assigned with mand: pre-assigned with
'Alarm class A, B open 'Alarm class A, B
active' GGB active'

[R12] 59/60 LogicsManager; pre-assigned with 'Alarm class C, D, E, F active'

218 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > External Discrete Outputs

CAUTION!
Uncontrolled operation due to faulty configuration
The discrete output "Ready for operation OFF" must
be wired in series with an emergency stop function.
This means that it must be ensured that the generator
circuit breaker is opened and the engine is stopped if
this discrete output is de-energized.
If the availability of the plant is important, this fault
must be signaled independently from the unit.

ID Parameter CL Setting range Description

[Default]

12580 Ready for op. 2 Determined by The "Ready for operation OFF" relay is energized by default if the power
Off LogicsManager supply exceeds 8 V.

(Ready for oper- Once the conditions of the LogicsManager have been fulfilled, the relay will
ation OFF) be de-energized. This LogicsManager output may be configured with addi-
tional conditions, which may signal a PLC an "out of operation" condition by
de-energizing the relay on terminals 41/42, like "shutdown alarm" or no
"AUTO mode" present.

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12110 Relay {x} 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the relay will
LogicsManager be energized.

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

Parameter IDs
The parameter IDs above refers to relay 2.
– Refer to Ä Table ‘Discrete outputs - relay param-
eter IDs’ on page 219 for the parameter IDs of the
parameters for relay 3 to relay 12.

R1 R2 R3 R4 R5 R6 R7 R8 R9 R 10 R 11 R 12

Parameter ID 12580 12110 12310 12320 12130 12140 12150 12160 12170 12180 12560 12590

Table 34: Discrete outputs - relay parameter IDs

4.5.6 External Discrete Outputs


If a Woodward IKD 1 or other external expansion board (Phoenix
Contact) is connected to the easYgen via the CAN bus, it is pos-
sible to use 32 additional discrete outputs.

37528 easYgen-3400/3500 | Genset Control 219


Configuration
Configure Application > Analog Outputs 1/2

The configuration of these external DOs is performed


in a similar way like for the internal DOs.
Refer to Ä Table ‘External discrete outputs - param-
eter IDs’ on page 220 for the parameter IDs of the
parameters for external discrete outputs 1 through 32.

DO 1 DO 2 DO 3 DO 4 DO 5 DO 6 DO 7 DO 8

Parameter 12330 12340 12350 12360 12370 12380 12390 12400


ID

Table 35: External discrete outputs - parameter IDs

DO 9 DO 10 DO 11 DO 12 DO 13 DO 14 DO 15 DO 16

Parameter 12410 12420 12430 12440 12450 12460 12470 12480


ID

DO 17 DO 18 DO 19 DO 20 DO 21 DO 22 DO 23 DO 24

Parameter 12331 12332 12333 12334 12335 12336 12337 12338


ID

DO 25 DO 26 DO 27 DO 28 DO 29 DO 30 DO 31 DO 32

Parameter 12339 12341 12342 12343 12344 12345 12346 12347


ID

4.5.7 Analog Outputs 1/2


The analog outputs 1 and 2 may either be configured as analog or
PWM outputs. The analog outputs are prepared for speed and
voltage bias signal for a speed controller and voltage regulator with
an output signal of 0 to 20 mA / 0 to 10 V by default.
n The following table shows the default values for the analog out-
puts 1 and 2 as well as two configuration examples.
n Example 1 is for a generator active power output with a range
of -20 kW to 220 kW via a 4 to 20 mA signal (generator rated
power = 200 kW).
n Example 2 is for a speed bias output via a PWM signal.

ID Analog Output ID Analog Output Example 1 Example 2


1 default values 2 default values

Data source 5200 00.03 Speed 5214 00.02 Voltage 01.24 Gen. total 00.03 Speed
bias bias power bias

Source value at minimal output 5204 0 5218 0 -1000 (-20 kW) 0

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Configuration
Configure Application > Analog Outputs 1/2

ID Analog Output ID Analog Output Example 1 Example 2


1 default values 2 default values

Source value at maximal output 5206 10000 5220 10000 11000 (220 kW) 10000

Filter time constant 5203 Off 5217 Off 3 Off

Selected hardware type 5201 0-20mA / 0-10V 5215 0-20mA / 0-10V User defined User defined

User defined min. output value 5208 --- 5222 --- 60.00 % (4 mA) 0.00 %

User defined max. output value 5209 --- 5223 --- 100.00 % (20 100.00 %
mA)

PWM signal 5202 Off 5216 Off Off On

PWM output value 5210 --- 5224 --- --- 6V

General notes
To get the standard PWM signal it is necessary to set
parameter 5201 Äp. 222 (Selected hardware type) to
"user defined". If this parameter is configured to "user
defined", the range is limited by parameters
5208 Äp. 222 (User defined min. output value) and
5209 Äp. 222 (User defined max. output value).
Parameters 5208 Äp. 222 and 5209 Äp. 222 don’t
have a meaning unless parameter 5201 Äp. 222 is set
to "user defined".

ID Parameter CL Setting range Description

[Default]

5200 Data source 2 Determined by The data source may be selected from the available data sources.
Analog Manager
5214 Notes
AO1: [00.03
Speed bias] Refer to Ä Chapter 9.3.1 ‘Data Sources’ on page 617 for a list of all data
sources.
AO2: [00.02
Voltage bias]

5204 Source value 2 -32000 to 32000 The value from the data source must exceed the value configured here to
at minimal raise the output signal above 0 %. Negative percentage values may be used
5218 [0]
output to change the sign, e.g. for power.

The entry format of the value depends on the selected data source.

Notes

If the monitored analog value has a reference value, the threshold is


expressed as a percentage of this reference value (-320.00 % to 320.00 %).

If an analog input is monitored, the threshold refers to the display value


format (Ä Chapter 9.3.2.16 ‘Display Value Format’ on page 634).

5206 Source value 2 -32000 to 32000 If the value from the data source reaches the value configured here, the
at maximal output signal will reach 100 %. Negative percentage values may be used to
5220 [10000]
output change the sign, e.g. for power.

The entry format of the value depends on the selected data source.

Notes

If the monitored analog value has a reference value, the threshold is


expressed as a percentage of this reference value (-320.00 % to 320.00 %).

37528 easYgen-3400/3500 | Genset Control 221


Configuration
Configure Application > Analog Outputs 1/2

ID Parameter CL Setting range Description

[Default]
If an analog input is monitored, the threshold refers to the display value
format (Ä Chapter 9.3.2.16 ‘Display Value Format’ on page 634).

5203 Filter time con- 2 A filter time constant may be used to reduce the fluctuation of an analog
stant output value. This filter time constant assesses the average of the signal
5217
according to the following formula:

n Cut-off-frequency =
1 / (20 ms * 2 * π * 2N - 1)
whereby "N" is this parameter.

[Off] The analog output is displayed without filtering.

1 Cut-off-frequency = 7.96 Hz (filter time constant = 0.02 s)

2 Cut-off-frequency = 3.98 Hz (filter time constant = 0.04 s)

3 Cut-off-frequency = 1.99 Hz (filter time constant = 0.08 s)

4 Cut-off-frequency = 0.99 Hz (filter time constant = 0.16 s)

5 Cut-off-frequency = 0.50 Hz (filter time constant = 0.32 s)

6 Cut-off-frequency = 0.25 Hz (filter time constant = 0.64 s)

7 Cut-off-frequency = 0.13 Hz (filter time constant = 1.28 s)

Notes

The filter is not applied to the analog output display value, i.e. the end value
of the analog output is displayed immediately.

5201 Selected hard- 2 This parameter is used to configure the appropriate type of analog controller
ware type signal. The range of the analog output is configured here.
5215
Off No analog output signal will be issued.

user defined A maximum range of +/-20 mA / +/-10 V may be limited using the parame-
ters 5208 and 5209 to obtain a user defined range.
[0-20mA /
0-10V]

Notes

For a list of available signal ranges refer to Ä Table ‘Analog outputs - signal
type selection’ on page 223

5208 User defined 2 0 to 100 % The minimum output value, which shall correspond with the minimum value of
min. output the output range, must be entered here.
5222 [0.00 %]
value

(User defined Notes


minimum output This parameter is only active, if parameter 5201 Äp. 222/5215 Äp. 222 is set
value) to "user defined".

Example

If the value configured here is 25 %, the maximum output range of +/-20 mA /


+/-10 V has a lower limit of -10 mA / -5 V.

5209 User defined 2 0 to 100 % The maximum output value, which shall correspond with the maximum value
max. output of the output range, must be entered here.
5223 [0.00 %]
value

(User defined Notes


maximum This parameter is only active, if parameter 5201 Äp. 222/5215 Äp. 222 is set
output value) to "user defined".

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Configuration
Configure Application > Analog Outputs 1/2

ID Parameter CL Setting range Description

[Default]

Example

f the value configured here is 75 %, the maximum output range of +/-20 mA /


+/-10 V has a upper limit of 10 mA / 5 V.

5202 PWM signal 2 On A PWM signal will be output on the respective analog output.

5216 [Off] An analog signal will be output on the respective analog output.

Notes

The amplitude of the PWM signal to be utilized is configured in "PWM output


level" (parameter 5210 Äp. 223).

If a PWM signal is used, a jumper must be installed (Ä Chapter 3.3.1 ‘Wiring


Diagram’ on page 35).

The PWM signal will also be limited by parameter


5201 Äp. 222/5215 Äp. 222 or parameters 5208 Äp. 222/5222 Äp. 222 and
5209 Äp. 222/5223 Äp. 222 if parameter 5201 Äp. 222/5215 Äp. 222 is user
defined.

5210 PWM output 2 0.00 to 10.00 V If PWM has been enabled in parameter 5203 Äp. 222/5217 Äp. 222 the level
level of the PWM signal may be adjusted here.
5224 [10.00 V]

Setting ranges Type Setting in parameter Jumper Range Lower Upper


5201/5215 neces- level level
sary

Current +/-20mA (+/-10V) no +/-20mA -20 mA +20 mA

+/-10mA (+/-5V) +/-10mA -10 mA +20 mA

0 to 10mA (0 to 5V) 0-10mA 0 mA 10 mA

0 to 20mA (0 to 10V) 0-20mA 0 mA 20 mA

4 to 20mA 4-20mA 4 mA 20 mA

10 to 0mA (5 to 0V) 10-0mA 10 mA 0 mA

20 to 0mA (10 to 0V) 20-0mA 20 mA 0 mA

20 to 4mA 20-4mA 20 mA 4 mA

Voltage +/-20mA (+/-10V) yes +/-10V -10 Vdc +10 Vdc

+/-10mA (+/-5V) +/-5V -5 Vdc +5 Vdc

+/-3V +/-3V -3 Vdc +3 Vdc

+/-2.5V +/-2.5V -2.5Vdc +2.5 Vdc

+/-1V +/-1V -1 Vdc +1 Vdc

0 to 10mA (0 to 5V) 0 to 5V 0 Vdc 5 Vdc

0.5V to 4.5V 0.5 to 0.5 Vdc 4.5 Vdc


4,5V

0 to 20mA (0 to 10V) 0 to 10V 0 Vdc 10 Vdc

10 to 0mA (5 to 0V) 5 to 0V 5 Vdc 0 Vdc

37528 easYgen-3400/3500 | Genset Control 223


Configuration
Configure Application > External Analog Outputs

Type Setting in parameter Jumper Range Lower Upper


5201/5215 neces- level level
sary

4.5V to 0.5V 4.5 to 4.5 Vdc 0.5 Vdc


0,5V

20 to 0mA (10 to 0V) 10 to 0V 10 Vdc 0 Vdc

Table 36: Analog outputs - signal type selection

4.5.8 External Analog Outputs


If an external expansion board (Phoenix Contact) is connected to
the easYgen via the CAN bus, it is possible to use 4 additional
analog outputs.

The configuration of these external analog outputs is


performed similarly to the internal analog outputs.
Refer to Ä Table ‘External analog outputs - parameter
IDs’ on page 224 for the parameter IDs of the parame-
ters for external analog outputs 1 through 4.
Please note that the available options for the Selected
hardware type are limited. Refer to the Parameter List
for details.

Parameter Ext. AO 1 Ext. AO 2 Ext. AO 3 Ext. AO 4

Data source 10237 10247 10257 10267

Source value 10240 10250 10260 10270


at minimal
output

Source value 10241 10251 10261 10271


at maximal
output

Filter time 10239 10249 10259 10269


constant

Selected 10238 10248 10258 10268


hardware type

User defined 10242 10252 10262 10272


min. output
value

User defined 10243 10253 10263 10273


max. output
value

Table 37: External analog outputs - parameter IDs

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Configuration
Configure Application > Engine > Run-up Synchronization

4.5.9 Engine
4.5.9.1 Run-up Synchronization
General notes The generators are paralleled together by closing their circuit
breakers during the engine start sequence. Then after a certain
speed is achieved the voltage regulators are enabled and the gen-
erators will produce voltage. The run-up synchronization method is
used to get several synchronous generators onto load in a very
short time. This time is determined by the engine start time and the
AVR on-excitation.

The pickup input must be activated (parameter


1600 Äp. 239).

ID Parameter CL Setting range Description

[Default]

3435 Run-up syn- 2 [Off] The run-up synchronization is disabled and the command variable 03.24
chronization “Excitation AVR” behaves like the command variable 03.06 “Engine
mode released”.

with GCB The run-up synchronization is enabled and acts on the GCB. The command
variable 03.24 “Excitation AVR” is activated according to the logical condition.

with GCB/GGB The run-up synchronization is enabled and acts on the GCB and GGB. The
command variable 03.24 “Excitation AVR” is activated according to the logical
condition.

12937 Run up sync. 2 Determined by This LogicsManager eqution releases the run-up synchronization at all. With
LogicsManager this LogicsManager the run-up synchronization can be reduced on several
logical cases, like e.g. emergency start.
[(04.09 & 1) &
1]

3436 Minimum 2 0 to 4,000 rpm This configuration determines at what speed the GCB (GGB) shall be closed.
speed for close If the speed is configured on 0 the GCB (GGB) will be closed before the
[350 rpm]
GCB engine starter begins to turn.

3437 Speed for exci- 2 0 to 4,000 rpm This configuration determines at what speed the excitation shall be switched
tation start on. This limit must be above the minimum speed for close GCB.
[700 rpm]

3438 Time of partici- 2 1 to 180 s This is the time allowed for the engine to start successfully. If the engine has
pation not reached the correct speeds in this time, its breaker will be opened and it
[7 s]
will not be included in the run-up synchronization.

3442 Simultaneous 2 There are existing two methods to release the excitation at run-up synchroni-
excitation zation.

[On] The excitation is activated at all run-up members at the same time. Units who
does not reach excitation speed within the participation time, will be dropped
out.

Off The excitation is not activated at all run-up members at the same time. It only
depends on the own speed.

37528 easYgen-3400/3500 | Genset Control 225


Configuration
Configure Application > Engine > Engine Type

4.5.9.2 Engine Type

ID Parameter CL Setting range Description

[Default]

3321 Start/Stop 2 Diesel or gas engine start/stop logic must be selected.


mode logic
[Diesel] Start sequence

The relay "Preglow" will be energized for the preheating time period ("Pre-
glow" is displayed). Following preheating, the fuel solenoid is first energized
and then the starter is engaged ("Start" is displayed).

When the configured firing speed is exceeded, the starter is disengaged and
the fuel solenoid remains energized via the firing speed. "Ramp to rated" is
displayed until the engine monitoring delay timer expires and the start
sequence has finished.

If the engine fails to start, a start pause is initiated ("Start - Pause" is dis-
played). If the number of unsuccessful start attempts reaches the configured
value, an alarm message will be issued ("Start fail" is displayed).

Stop sequence

After opening the GCB, the coasting time starts and the engine runs without
load ("Cool down" is displayed). On termination of the coasting time, the fuel
solenoid is de-energized, and the engine is stopped ("Stop engine" is dis-
played). If the engine cannot be stopped via the fuel solenoid, the alarm mes-
sage "Eng. stop malfunct." is displayed.

Start/stop diagram

The formula signs and indices mean:


n tPRE Auxiliary services prerun [s] (parameter 3300 Äp. 237)
n tPH Preglow time [s] (parameter 3308 Äp. 227)
n tST Starter time [s] (parameter 3306 Äp. 235)
n tSP Start pause [s] (parameter 3307 Äp. 235)
n tED Engine delayed monitoring [s] (parameter 3315 Äp. 236)
n tPOST Auxiliary services postrun [s] (parameter 3301 Äp. 237)
n tCD Cool down time [s] (parameter 3316 Äp. 236)
n tGS Generator stable time [s] (parameter 3415 Äp. 194)

Refer to Fig. 79.

Gas Start sequence

The starter is engaged ("Turning" is displayed). Following the expiration of the


firing delay time and if the engine is rotating with at least the configured "min-
imum speed for ignition", the ignition is switched on ("Ignition" is displayed).

Following the expiration of the gas valve delay, the gas valve is then enabled
("Start" is displayed). If the configured firing speed is exceeded, the starter is
disengaged. The gas valve and the ignition remain enabled via the firing
speed. "Ramp to rated" is displayed until the engine monitoring delay timer
expires and the start sequence has finished.

If the configured "minimum speed for ignition" is not reached, a start pause is
initiated ("Start - Pause" is displayed) before the next start attempt.

Stop sequence

After opening the GCB, the coasting time starts and the engine runs without
load ("Cool down" is displayed). On termination of the coasting time, the gas
valve is closed or de-energized, and the engine is stopped ("Stop engine" is
displayed).

If the engine cannot be stopped, the alarm message "Eng. stop malfunct." is
displayed. If no speed is detected anymore, the ignition remains active for
5 seconds so that the remaining gas is able to combust.

226 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Engine > Engine Type

ID Parameter CL Setting range Description

[Default]
Start/stop diagram

The formula signs and indices mean:


n tPRE Auxiliary services prerun [s] (parameter 3300 Äp. 237)
n tST Starter time [s] (parameter 3306 Äp. 235)
n tSP Start pause [s] (parameter 3307 Äp. 235)
n tID Ignition delay [s] (parameter 3310 Äp. 228)
n tGD Gas delay [s] (parameter 3311 Äp. 228)
n tED Engine delayed monitoring [s] (parameter 3315 Äp. 236)
n tPOST Auxiliary services postrun [s] (parameter 3301 Äp. 237)
n tCD Cool down time [s] (parameter 3316 Äp. 236)
n tIC Ignition coasting ("post burning") [s] (fixed to 5 seconds)
n tGS Generator stable time [s] (parameter 3415 Äp. 194)

Refer to Ä ‘Gas engine diagrams’ on page 231 and Fig. 81.

CAUTION

It is imperative to connect an emergency stop circuit to discrete input DI 1 to


be able to perform an emergency stop by disabling the ignition in case the
gas valve fails to close.

External The start/stop sequence must be done externally.

Notes

All functions which are described here, may be assigned by the LogicsMan-
ager to any relay that is available via the LogicsManager and not assigned to
another function.

3308 Preglow time 2 0 to 999 s Prior to each start, the diesel engine is preheated for this time (if a "0" has
[tPH] been configured here the engine will be started without preglow).
[5 s]
(Diesel engine)
Notes

The display indicates "Preglow".

3347 Preglow mode 2 This parameter dictates if and under what conditions a diesel engine is pre-
heated.
(Diesel engine)
Off The diesel engine is never preheated before a start attempt.

[Always] Before a start attempt the "Preheating" relay is always energized for the pre-
glow time (parameter 3308 Äp. 227). After that a start attempt is initiated.

Analog A preglow sequence is initiated if the monitored analog input temperature


(coolant temperature) is below the configured threshold (param-
eter 3309 Äp. 227). The preglow sequence is enabled for the configured pre-
glow time (parameter 3308 Äp. 227). After that a start attempt is initiated.

3346 Preglow crite- 2 Determined by The preglow criterion may be selected from the available data sources.
rion AnalogManager
Usually, a temperature measuring is selected here, which is measured via a
(Diesel engine) [06.01] sensor.

Notes

Refer to Ä Chapter 9.3.1 ‘Data Sources’ on page 617 for a list of all data
sources.

3309 Preglow tem- 2 -10 to 250 °C This is the temperature threshold, which must be exceeded to prevent a pre-
perature heating process, if parameter 3347 Äp. 227 has been set to "Analog".
[0 °C]
threshold

37528 easYgen-3400/3500 | Genset Control 227


Configuration
Configure Application > Engine > Engine Type

ID Parameter CL Setting range Description

[Default]

3310 Ignition delay 2 1 to 999 s With gas engines often a purging operation is desired before starting.
[tID]
[5 s] With the engaging of the starter the ignition delay is started. The display indi-
(Gas Engine) cates "Turning".

If the "Minimum speed for ignition" is reached after the expiration of this time,
the ignition is energized.

3311 Gas valve 2 0 to 999 s By energizing the ignition relay the gas valve delay is started ("Ignition" is dis-
delay [tGD] played).
[5 s]
(Gas Engine) After the time set here has expired, and as long as the speed is higher than
the minimum speed for ignition, the gas valve is enabled for the time config-
ured in parameter 3306 Äp. 235 "Starter time" ("Start" is displayed).

Once the ignition speed has been reached, the gas valve remains opened. If
the speed falls below ignition speed, the gas valve will be closed and the
"Ignition" relay is de-energized 5 seconds later.

3312 Minimum 2 10 to 1,800 rpm After expiration of the ignition delay the number of revolutions set here must
speed for igni- be reached, so the "Ignition" relay will be energized.
[100 rpm]
tion

(Gas Engine)

4057 Pre-excitation 2 [On] When the engine is starting up, an exciting current is issued.
D+
Off No exciting current is issued. The input D+ can be used as analog input which
can be configured freely e.g. for speed detection.

228 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Engine > Engine Type

Diesel engine diagrams

37528 easYgen-3400/3500 | Genset Control 229


Configuration
Configure Application > Engine > Engine Type

Fig. 79: Start/Stop sequence - diesel engine

230 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Engine > Engine Type

Gas engine diagrams

Fig. 80: Start/Stop sequence - gas engine - failure

37528 easYgen-3400/3500 | Genset Control 231


Configuration
Configure Application > Engine > Engine Type

Fig. 81: Start/Stop sequence - gas engine - success

232 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Engine > Engine Start/Stop

4.5.9.3 Engine Start/Stop


Firing speed and delayed moni-
toring When the ignition speed is reached, the starter is dis-
engaged under one of the following conditions:
– The measurement via MPU is enabled (On):
– Ignition speed is detected.
– Ignition speed (measured via the generator
voltage) is detected.
– Conditions for "Ignition speed" (see Logi-
csManager) equal true.
– The measurement via MPU is disabled (Off):
– Ignition speed (measured via the generator
voltage) is detected.
– Conditions for "Ignition speed" (see Logi-
csManager) equal true.

Pickup Generator fre- Engine speed LogicsManager


quency

Off Yes No Yes (if pro-


grammed)

On Yes Yes Yes (if pro-


grammed)

37528 easYgen-3400/3500 | Genset Control 233


Configuration
Configure Application > Engine > Engine Start/Stop

Fig. 82: Engine - firing speed and delayed monitoring

234 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Engine > Engine Start/Stop

Auxiliary Operations The auxiliary operations start, as soon as the engine is to be


started or a running engine is detected.
At the same time, the discrete output for the auxiliary services
(LogicsManager 03.01) will be enabled. This discrete output
remains enabled as long as speed is detected or if the controller is
in the MANUAL mode.

Fig. 83: : Engine - Auxiliary services timing

ID Parameter CL Setting range Description

[Default]

3302 Start attempts 2 1 to 20 The control will attempt to start the engine with this number of start attempts.

[3] If the engine fails to start after the configured number of attempts, an alarm
will be initiated.

An engine has been successfully started if the ignition speed reaches the
configured firing speed and the delayed engine monitoring has expired.

4102 Start attempts 2 1 to 20 If a critical operation mode (Ä Chapter 4.5.10 ‘Emergency Run’ on page 241)
critical mode is initiated, the engine will continue to attempt to start for the number of starts
[10]
configured here.

An engine has been successfully started if the ignition speed reaches the
configured firing speed and the delayed engine monitoring has expired.

3306 Starter time 2 1 to 99 s This is the maximum time that the starter relay will remain energized ("Start"
display).
(Maximum [5 s]
starter delay If the LogicsManager output "Ignition speed reached" = TRUE, the speed/fre-
[tST]) quency have reached firing speed, or the time has expired, the relay will be
de-energized.

3307 Start pause 2 1 to 99 s This is the delay time between the individual starting attempts.
time [tSP]
[7 s]

37528 easYgen-3400/3500 | Genset Control 235


Configuration
Configure Application > Engine > Engine Start/Stop

ID Parameter CL Setting range Description

[Default]
This time is also used to protect the starter relay. The message "Start -
Pause" is displayed.

3326 Stop time of 2 0 to 99 s During this time a restart of the engine is blocked. This time should be config-
engine ured so that the engine is total shutdown to protect the starting circuit.
[10 s]
(Engine Once speed from the engine is no longer detected the time configured in this
blocking ) parameter is initiated. The message "Stop engine" is displayed.

The LogicsManager command variable "Stop solenoid" (03.27) becomes


TRUE as soon as the stop signal has been issued and remains true until this
timer has expired.

3313 Firing speed 2 5 to 60 Hz After firing speed has been reached, the starter is disengaged and the time
counter for the engine delayed monitoring is activated.
[15 Hz]
The firing speed is to be configured low enough that it is always exceeded
during regular generator operation.

Notes

Frequency measurement via the generator voltage input is possible beginning


with 15 Hz or higher. If the MPU measurement is enabled, values down to
5 Hz can be measured.

3324 LogicsManager 2 Yes The engine firing speed is additionally monitored by the LogicsManager.
for firing speed
[No] The firing speed is measured by the speed/frequency input (MPU), not via the
LogicsManager.

12500 Firing speed 2 Determined by Once the conditions of the LogicsManager have been fulfilled the ignition
LogicsManager speed will be recognized as above minimum limit (e.g. via an oil pressure
switch).
[(0 & 1) & 1]

Notes

This screen is only visible if parameter 3324 Äp. 236 is configured to "Yes".

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

3315 Engine moni- 2 0 to 99 s Delay between reaching the firing speed and activation of the monitoring of
toring delay engine speed delayed alarms (i.e. underspeed).
[8 s]
time
After reaching the firing speed, the engine delayed monitoring timer is started.
(Engine delayed Upon expiration of this timer all "engine delayed monitoring" configured
monitoring alarms and discrete inputs will be enabled.
[tED])
This timer should be configured in such a manner that it corresponds to the
starting time of the engine plus any possible startup transients. A GCB clo-
sure may take place after the expiration of this timer.

Notes

The GCB closure can be initiated prior to engine delayed monitoring by con-
figuring the LogicsManager "Undelay close GCB" (param-
eter 12210 Äp. 194).

3316 Cool down 2 1 to 999 s Regular stop


time [tCD]
[180 s] If the engine performs a normal stop (start request is disabled or change into
STOP operating mode) or a stop caused by an alarm of alarm class C/D, a
cool down with an opened GCB is carried out. This time is programmable.
The message "Cool down" is displayed and the LogicsManager command
variable 04.10 becomes TRUE.

Stop by a class 'C' or 'D' alarm

236 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Engine > Engine Start/Stop

ID Parameter CL Setting range Description

[Default]
If the engine is stopped by an alarm of this alarm class, a cool down is carried
out with an opened GCB. This time is programmable.

Stop by a class 'E' or 'F' alarm

If the engine is stopped by an alarm of this alarm class, the engine is shut-
down without a cool down immediately.

Notes

If a critical operation mode (Ä Chapter 4.5.10 ‘Emergency Run’ on page 241)


is initiated, the time configured in critical mode postrun (parameter 4109) will
be used instead of the cool down time.

3319 Cool down in 2 [Yes] A cool down will be performed if the genset is changed to STOP operation
STOP mode mode.

No No cool down will be performed if the genset is changed to STOP operation


mode.

3322 Cool down 2 This parameter may be used to perform a cool down if the aplication mode
without (parameter 3444 Äp. 189) is configured to "None" or "GCB open".
breaker
Yes A cool down will be performed if a start signal is disabled or a stop signal is
enabled.

[No] No cool down will be performed if a start signal is disabled or a stop signal is
enabled.

This parameter only applies to application mode .

3300 Auxiliary serv- 2 0 to 999 s Prior to a start sequence being initiated, the discrete output for the auxiliary
ices prerun services prerun (LogicsManager 03.30) remains enabled for the configured
[0 s]
[tPRE] amount of time to permit engine related operations (i.e. open louvers) to be
performed.
Prerun auxiliary
operation (start While this discrete output is enabled the control screen will display the mes-
preparation) sage "Aux.serv.prerun" for the configured time.

The auxiliary services discrete output disables when the operation mode is
changed from the MANUAL operation mode or, if engine speed is no longer
detected, when the discrete output for the auxiliary services postrun (Logi-
csManager 03.31) is disabled.

CAUTION

During an emergency start this delay time "auxiliary prerun" is not initialized.
The engine will be started immediately.

3301 Auxiliary serv- 2 0 to 999 s After each engine stop (the engine stop timer has expired), the discrete
ices postrun output for the auxiliary services postrun (LogicsManager 03.31) remains ener-
[0 s]
[tPOST] gized for an adjustable time (i.e. operate a cooling pump).

Coasting auxil- If the operating mode is changed from MANUAL to STOP or AUTOMATIC
iary operation without a start command the relay remains energized for this period of time.
(post operation)
The message "Aux.serv.postrun" will be displayed on the control unit screen.
In the "MANUAL" operating mode this relay output is not used.

12970 MAN engine 2 Determined by With the rising edge of this LogicsManager equation an engine start com-
start LogicsManager mand in operating mode MANUAL is initiated.

12971 MAN engine 2 Determined by With the rising edge of this LogicsManager equation an engine stop com-
stop LogicsManager mand in operating mode MANUAL is initiated. The state TRUE of this LM
inhibits the start command in MANUAL.

37528 easYgen-3400/3500 | Genset Control 237


Configuration
Configure Application > Engine > Magnetic Pickup Unit

4.5.9.4 Magnetic Pickup Unit


To configure the MPU input, the number of teeth on the flywheel
detected by the magnetic pick up (MPU) or the number of pickup
pulses per revolution of the engine must be configured.
Ä Table ‘MPU input - typical configurations’ on page 238 shows
the speed measuring range for various flywheel teeth numbers
(parameter 1602 Äp. 239) and rated speeds (param-
eter 1601 Äp. 84) for a minimum signal voltage of 2 V.

Fly wheel teeth Rated speed Minimum voltage Speed measuring


[rpm] [V] range [rpm]

5 1500 2 700 to 10000

5 1800 2 700 to 10000

5 3000 2 700 to 10000

5 3600 2 700 to 10000

10 750 2 350 to 10000

10 1500 2 350 to 10000

10 1800 2 350 to 10000

10 3000 2 350 to 10000

10 3600 2 350 to 10000

25 750 2 135 to 10000

25 1500 2 135 to 10000

25 1800 2 135 to 10000

25 3000 2 135 to 10000

25 3600 2 135 to 10000

50 750 2 65 to 10000

50 1500 2 65 to 10000

50 1800 2 65 to 10000

50 3000 2 65 to 10000

50 3600 2 65 to 10000

100 750 2 35 to 5000

100 1500 2 35 to 5000

100 1800 2 35 to 5000

100 3000 2 50 to 5000

100 3600 2 50 to 5000

150 750 2 25 to 5000

150 1500 2 35 to 5000

150 1800 2 35 to 5000

150 3000 2 35 to 5000

150 3600 2 35 to 5000

200 750 2 20 to 3850

238 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Engine > Idle Mode

Fly wheel teeth Rated speed Minimum voltage Speed measuring


[rpm] [V] range [rpm]

200 1500 2 25 to 3850

200 1800 2 25 to 3850

200 3000 2 25 to 3850

200 3600 2 25 to 3850

260 750 2 15 to 2885

260 1500 2 22 to 2885

260 1800 2 22 to 2885

Table 38: MPU input - typical configurations

ID Parameter CL Setting range Description

(abbreviation) [Default]

1600 MPU input 2 [On] Speed monitoring of the engine is carried out by the MPU.

(Pickup) Off Speed/frequency monitoring of the generator set (the engine) is performed by
measuring the frequency of the generator. There is no MPU wired to this unit.

15155 Engine speed 2 [Internal] The internal MPU input is used as engine speed source.
source
ECU/J1939 An external ECU/J1939 signal is used as speed source.

1602 Fly wheel teeth 2 2 to 260 Number of pulse per revolution/teeth on the flywheel.

[118] Notes

This parameter is only applicable if parameter 15155 Äp. 239 is set to


"Internal".

4.5.9.5 Idle Mode


General notes When the engine is operated at idle speed, undervoltage, underfre-
quency, and underspeed monitoring as well as the monitoring of
the flexible limits 33 through 40 are not performed.
This function allows for a controlled operation of an engine without
alarm messages at a lower speed (below the configured under-
speed monitoring values) for e.g. a warm-up operation with low
emission.
The frequency controller output does not control the idle speed; it
will remain in initial state position. The GCB cannot be closed in
idle mode.
A message may be output to a relay here using the LogicsManager
(Idle mode is active, command variable 04.15), e.g. as a signal for
a speed controller. The display indicates "Idle run active" during
idle mode.

37528 easYgen-3400/3500 | Genset Control 239


Configuration
Configure Application > Engine > Idle Mode

The normal operation monitoring limits will be enabled


again, if one of the following conditions is fulfilled:
– Idle mode has ended and generator frequency and
voltage are within the operating range of the gen-
erator (Ä Chapter 4.4.1.1 ‘ Generator Operating
Voltage / Frequency’ on page 97)
– Idle mode has ended and engine delayed moni-
toring (parameter 3315 Äp. 236) has expired.

The flexible limits 33 through 40 are disabled during


idle mode operation (Ä Chapter 4.4.5 ‘Flexible Limits’
on page 165).

ID Parameter CL Setting range Description

[Default]

12570 Auto idle mode 2 Determined by Once the conditions of the LogicsManager have been fulfilled the engine will
LogicsManager be operated in idle mode automatically for the configured time during start-up.
Monitoring is limited as described above.
[(0 & 1) ≥ 0]
This function may always be configured to "1" for example.

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12550 Constant idle 2 Determined by As long as the conditions of the LogicsManager have been fulfilled the engine
run LogicsManager will be continuously operated in idle mode. Monitoring is limited as described
above. A key switch via a DI may be configured here for example.
(Continuous idle [(0 & 1) & 0]
mode)
Notes

Note: The idle mode is blocked if the GCB is already closed.

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

3328 Automatic idle 2 1 to 9999 s The automatic idle mode is active for the time configured here. Monitoring is
time limited as described above during this time.
[30 s]
(Time for auto-
matic idle mode)

3329 During emer- 2 Yes If an emergency or critical operation is enabled, the engine will go to rated
gency / critical speed only after completing the configured idle mode.

(Idle mode pos- [No] If an emergency or critical operation is enabled, no idle run will be performed.
sible during The engine will go directly to rated speed.
emergency /
critical opera-
tion)

240 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Emergency Run

4.5.10 Emergency Run


General notes
The emergency power operation is possible only in
application mode , , , , and
(2 power circuit breakers).
If the LogicsManager outputs 'Stop request in AUTO'
or 'Inhibit emergency run' are TRUE, an emergency
power operation may be prevented or interrupted from
an external source.

Prerequisites
– The emergency power function can only be acti-
vated for synchronous generators with parameter
2802 Äp. 242.
– Emergency power is carried out in operating mode
AUTOMATIC regardless of the status of the Logi-
csManager output 'Start request in AUTO' (Logi-
csManager).

The display indicates "Emergency run" during emergency power


operation.
The following principles are observed in case of an emergency
power operation:
n If an emergency power operation is initiated, the engine is
started automatically, unless the start sequence is interrupted
via an alarm or prevented via the LogicsManager or the oper-
ating mode is changed.
n The GCB can be closed regardless of the engine delay time if
the generator frequency and voltage are within the configured
operating limits (Ä Chapter 4.4.1.1 ‘ Generator Operating
Voltage / Frequency’ on page 97) if the parameter "Undelay
close GCB" (parameter 12210 Äp. 194) has been set accord-
ingly (default setting).
n If the mains return during an emergency power operation (GCB
is closed), the mains settling time (parameter 2801 Äp. 124)
must expire before the load is transferred from the generator to
mains operation.

Activation of emergency power


If the mains are not within the configured frequency
and voltage operating limits (Ä Chapter 4.4.2.1 ‘Mains
Operating Voltage / Frequency’ on page 124) for at
least the time configured in the parameter "Mains fail
delay time" (parameter 2800 Äp. 242), an emergency
power operation is activated.

MCB malfunction
An emergency power operation will be performed, if
the control is not able to close or recluse the MCB and
the alarm "Fail to close MCB" occurs.

37528 easYgen-3400/3500 | Genset Control 241


Configuration
Configure Application > Emergency Run

Mains rotation field alarm


If the mains returns after a mains failure with a
reversed rotation direction the generator remains in
emergency power operation until the mains rotation
matches the rotation of the generator set.
The generator will not start upon a mains rotation field
alarm, but it will keep on running if it has already
started.

The following parameters only apply to application


mode , , , , and .

ID Parameter CL Setting range Description

[Default]

2802 On / Off (Moni- 2 [On] If the unit is in the AUTOMATIC operating mode and a mains fault occurs
toring) according to the following parameters, the engine is started and an automatic
emergency operation is carried out.

Off No emergency operation is carried out.

2800 Mains fail 2 0.00 to 99.99 To start the engine and to carry out an emergency operation the monitored
delay time mains must be failed continuously for the minimum period of time set with this
[3.00 s]
parameter.
(Mains failure
start delay) Notes

This delay time starts only if the easYgen is in AUTOMATIC operating mode
and emergency power is activated.

3408 Emerg. start 2 [Yes]/No Emergency power operations may be configured with the failure of the MCB
with MCB in addition to a loss of power on the mains supply.
failure
Notes

An MCB breaker alarm is indicated if parameter "MCB monitoring" (param-


eter 2620 Äp. 162) is configured "On".

12200 Inhibit emer- 2 Determined by Once the conditions of the LogicsManager have been fulfilled the emergency
gency power LogicsManager power operation will be terminated or blocked.

(Inhibit emerg. [(0 & 1) & 1] Notes


run)
It is possible to interrupt an already activated emergency run.

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

4101 Break emerg. 2 0 to 999 s The emergency power operations are overridden for the configured time
in critical mode when the critical mode starts in order to supply the complete generator power
[5 s]
to the sprinkler pump.
(Override emer-
gency opera-
tions in critical
mode)

242 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run

ID Parameter CL Setting range Description

[Default]

2805 Emergency 2 --- In the application mode GCB/LS5 the easYgen provides an emergency run
start Seg No according to the configured segments. If the operating range of the particular
1-16 segment is lost, the easYgen starts and closes the GCB. When the easYgen
has recognized being parallel to mains it ramps down and opens the breaker
with cooldown. The entry is bitwise. ToolKit offers therefore a more comfort-
able configuration. In the easYgen display must be entered a hexadecimal
value related to the segment number.

Notes

This parameter only applies to application mode .

2806 Emergency 2 --- In the application mode GCB/LS5 the easYgen provides an emergency run
start Seg No according to the configured segments. If the operating range of the particular
17-32 segment is lost, the easYgen starts and closes the GCB. When the easYgen
has recognized being parallel to mains it ramps down and opens the breaker
with cooldown. The entry is bitwise. ToolKit offers therefore a more comfort-
able configuration. In the easYgen display must be entered a hexadecimal
value related to the segment number.

Notes

This parameter only applies to application mode .

2807 Emergency 2 --- In the application mode GCB/LS5 the easYgen provides an emergency run
start Seg No according to the configured segments. If the operating range of the particular
33-48 segment is lost, the easYgen starts and closes the GCB. When the easYgen
has recognized being parallel to mains it ramps down and opens the breaker
with cooldown. The entry is bitwise. ToolKit offers therefore a more comfort-
able configuration. In the easYgen display must be entered a hexadecimal
value related to the segment number.

Notes

This parameter only applies to application mode .

2808 Emergency 2 --- In the application mode GCB/LS5 the easYgen provides an emergency run
start Seg No according to the configured segments. If the operating range of the particular
49-64 segment is lost, the easYgen starts and closes the GCB. When the easYgen
has recognized being parallel to mains it ramps down and opens the breaker
with cooldown. The entry is bitwise. ToolKit offers therefore a more comfort-
able configuration. In the easYgen display must be entered a hexadecimal
value related to the segment number.

Notes

This parameter only applies to application mode .

4.5.11 Automatic Run


General notes The start of the engine can be performed via different logical condi-
tions. This can be
n a discrete input
n a temperature level
n an interface start condition
n a start request from the LDSS function
n a timer
n any logical combination

37528 easYgen-3400/3500 | Genset Control 243


Configuration
Configure Application > Automatic Run

If this logical output becomes TRUE in AUTOMATIC operating


mode, the generator starts and the GCB will be closed. The simul-
taneous activation of other LogicsManager outputs (e.g. Stop req.
in Auto) may affect this function.
The breaker handling depends on the configured application mode
and breaker logic.

Refer to Fig. 84 and Ä Chapter 9.4.3 ‘Logical Outputs’


on page 638 for the priority of the logical outputs in
case that more than one logical output is TRUE.

Engine start conditions

Fig. 84: Automatic run - engine start conditions

ID Parameter CL Setting range Description

[Default]

12120 Start req in 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the control
Auto LogicsManager issues a start request in AUTOMATIC mode.

(Start request in [(09.02 ≥ 0) ≥ 0]


operation mode
AUTOMATIC) Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12190 Stop req. in 2 Determined by If this logical output becomes TRUE, it inhibits all other start processes (e.g.
Auto LogicsManager Start req. in Auto, emergency power, etc.). Stopping of the engine can be initi-
ated externally via a discrete input or any logical combination.
(Stop request in [(0 & 1) & 1]
operation mode Once the conditions of the LogicsManager have been fulfilled, the control
AUTOMATIC) issues a stop request in AUTOMATIC mode.

Notes

It is possible to interrupt an already activated emergency run.

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

244 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run

ID Parameter CL Setting range Description

[Default]

12540 Start w/o load 2 Determined by If this LogicsManager condition is TRUE switching from mains to generator
LogicsManager supply following an engine start is prevented (the GCB close operation is
(Start without
blocked).
assuming load ) [(0 & 1) & 1]
This function may be used to perform a test operation. If an emergency power
case occurs meanwhile, it is still possible to change to generator operation.

If this condition becomes TRUE in isolated operation, the GCB cannot be


opened before the MCB has been closed.

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

1795 Startup in 2 If the controller is powered down, the unit will start in the following configured
mode mode when it is powered up again.

(Operating [STOP] The unit starts in the STOP operating mode.


mode after
applying the AUTO The unit starts in the AUTOMATIC operating mode.
power supply )
MAN The unit starts in the MANUAL operating mode.

Last The unit starts in the last operating mode the control was in prior to being de-
energized.

Notes

For the selection of the operating mode via the LogicsManager (if two dif-
ferent operating modes have been selected simultaneously) the control unit
will prioritize the modes as follows:

n 1. STOP
n 2. MANUAL
n 3. AUTOMATIC

12510 Operat. mode 2 Determined by


Once the conditions of the LogicsManager have been fulfilled the unit will
AUTO LogicsManager
change into operating mode AUTOMATIC.
(Activate oper- [(0 & 1) & 1]
If AUTOMATIC mode is selected via the LogicsManager it is not possible to
ating mode
change operating modes via the front panel.
AUTOMATIC )
Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12520 Operat. mode 2 Determined by Once the conditions of the LogicsManager have been fulfilled the unit will
MAN LogicsManager change into operating mode MANUAL.

(Activate oper- [(0 & 1) & 1] If MANUAL mode is selected via the LogicsManager it is not possible to
ating mode change operating modes via the front panel.
MANUAL)
Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12530 Operat. mode 2 Determined by Once the conditions of the LogicsManager have been fulfilled the unit will
STOP LogicsManager change into operating mode STOP.

(Activate oper- [(0 & 1) & 1] If STOP mode is selected via the LogicsManager it is not possible to change
ating mode operating modes via the front panel.
STOP)
Notes

37528 easYgen-3400/3500 | Genset Control 245


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

ID Parameter CL Setting range Description

[Default]
For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

4.5.11.1 Load Dependent Start Stop (LDSS)


General notes Load-dependent start/stop may either be performed according to a
system reserve power or the generator load depending on the con-
figuration of the "Start stop mode" (parameter 5752 Äp. 250).

Refer to Ä Chapter 9.6.1 ‘Load Dependent Start Stop


(LDSS) Formulas’ on page 700 for all formulas related
to the LDSS function.

4.5.11.1.1 Generator Capacity Utilization


If the "Start stop mode" (parameter 5752 Äp. 250) is configured to
"Generator load", load-dependent start stop is performed in a way
that the next genset will be started if all gensets in operation reach
the maximum generator load (parameter 5762 Äp. 253 or
5770 Äp. 257 "IOP/MOP Max. generator load"), a configured per-
centage (e.g. 80°%) of the rated power. In order to stop one gener-
ator, the load of all gensets in operation must fall below the min-
imum generator load (parameter 5763 Äp. 253 or 5771 Äp. 257
"IOP/MOP Min. generator load"), a configured percentage (e.g. 30°
%) of the rated power. There are different set points for isolated
and mains parallel operation.
An additional dynamic parameter (parameter 5757 Äp. 254 or
5758 Äp. 257 "IOP/MOP Dynamic") prevents the gensets from
being started and stopped continusouly if only a few gensets are in
operation.
This function provides an easy calculation for the start of the next
genset.

– Refer to the description of the dynamic parameters


for detailed information.

The following parameters need to configured for this operation:

Parameter ID Parameter text Note

5757 IOP Dynamic only for isloated opera-


tion

5758 MOP Dynamic only for mains parallel


operation

5767 MOP Minimum load only for mains parallel


operation

246 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

Parameter ID Parameter text Note

5769 MOP Hysteresis only for mains parallel


operation

5770 MOP Max. generator only for mains parallel


laod operation

Table 39: Load-dependent start/stop - parameters for generator


load operation

Isolated Operation (IOP) If the configured maximum generator capacity utilization is


exceeded, another genset will be added.
n PGNreal active > Pmax. load isolated
If the configured minimum generator capacity utilization has been
fallen below, a genset will be stopped depending on the dynamic
setting (parameter 5757 Äp. 254).
n PGN real active < Pmin. load isolated

Mains Parallel Operation (MOP) If the required generator load set point for the control at the mains
interchange point exceeds the MOP minimum load threshold
(parameter 5767 Äp. 256), the first genset will be added.
n PMNsetpoint – PMNreal > PMOPminimum
If at least one genset is supplying the load in parallel with the
mains and the total generator load exceeds the MOP maximum
generator load threshold (parameter 5770 Äp. 257), another
genset will be added.
n PGNreal active > Pmax. load parallel
If at least two gensets are supplying the load in parallel with the
mains and the configured minimum generator capacity utilization
has been fallen below, a genset will be stopped depending on the
dynamic setting (parameter 5758 Äp. 257)
n PGNreal active < Pmin. load parallel
If one genset is supplying the load in parallel with the mains and
the generator load exceeds the MOP minimum load threshold
(parameter 5767 Äp. 256) minus the hysteresis (param-
eter 5769 Äp. 256), the genset will be stopped.
The hysteresis is intended to prevent frequent starting and stop-
ping of gensets in case of small load variations.
n PMNsetpoint – PMNreal + PGN real active < PMOP minimum – Physteresis
MOP

4.5.11.1.2 System Reserve Power


If the "Start stop mode" (parameter 5752 Äp. 250) is configured to
"Reserve power", load-dependent start stop is performed in a way
that a configured minimum reserve power is maintained in the
system. This means that there is always enough reserve power for
load swings on the busbar regardless of the generator load. The
actual reserve power in the system is the total rated power of all
gensets on the busbar minus the actual total generator real power.

37528 easYgen-3400/3500 | Genset Control 247


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

This functionality provides high system reliability and is intended


for applications that require a dedicated reserve power on the
busbar, independent of the number of gensets on the busbar.
The following parameters need to configured for this operation:

Parameter ID Parameter text Note

5760 IOP Reserve power only for isolated opera-


tion

5761 IOP Hysteresis only for isolated opera-


tion

5767 MOP Minimum load only for mains parallel


operation

5768 MOP Reserve power only for mains parallel


operation

5769 MOP Hysteresis only for mains parallel


operation

Table 40: Load-dependent start/stop - parameters for reserve


power operation

Isolated Operation (IOP) n PReserve = Prated active – P GN real active


n Prated active = PRatedGen[1] + PRatedGen [2] + … + PRatedGen [n]
(total rated power of all gensets on the busbar in the system)
n P GN real active = PActualGen [1] + PActualGen [2] + … + PActualGen [n]
(total actual load of all gensets on the busbar in the system)
If the reserve power falls below the IOP reserve power threshold
(parameter 5760 Äp. 253), another genset will be added.
n PReserve < PReserve IOP
If the reserve power exceeds the IOP reserve power threshold
(parameter 5760 Äp. 253) plus the hysteresis (param-
eter 5761 Äp. 253) plus the rated load of the genset, the genset
will be stopped.
The hysteresis is intended to prevent frequent starting and stop-
ping of gensets in case of small load variations.
n Preserve > Preserve isolated IOP + Physteresis IOP + PRatedGen

Mains Parallel Operation (MOP) n Preserve = Prated active – PGN real active
n Prated active = PRatedGen [1] + PRatedGen [2] + … + PRatedGen [n]
(total rated power of all gensets on the busbar in the system)
n PGN real active = PActualGen [1] + PActualGen [2] + … + PActualGen [n]
(total actual load of all gensets on the busbar in the system)
If the required generator load set point for the control at the mains
interchange point exceeds the MOP minimum load threshold
(parameter 5767 Äp. 256), the first genset will be added.
n PMN setpoint – PMN real > PMOP minimum
If at least one genset is supplying the load in parallel with the
mains and the reserve power falls below the reserve power
threshold (parameter 5768 Äp. 256), another genset will be added.
n Preserve < Preserve parallel

248 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

If at least two gensets are supplying the load in parallel with the
mains and the reserve power exceeds the MOP reserve power
threshold (parameter 5768 Äp. 256) plus the hysteresis (param-
eter 5769 Äp. 256) plus the rated load of the genset, the genset
will be stopped.
The hysteresis is intended to prevent frequent starting and stop-
ping of gensets in case of small load variations.
n Preserve > Preserve parallel + Physteresis MOP + PRatedGen
If one genset is supplying the load in parallel with the mains and
the generator load exceeds the MOP minimum load threshold
(parameter 5767 Äp. 256) minus the hysteresis (param-
eter 5769 Äp. 256), the genset will be stopped.
The hysteresis is intended to prevent frequent starting and stop-
ping of gensets in case of small load variations.
n PMN setpoint – PMN real + PGN real active < PMOP minimum – Physteresis MOP

4.5.11.1.3 Generator Selection


General notes If a genset is to be started, the genset with the highest priority con-
figured will be started. If a genset is to be stopped, the genset with
the lowest priority configured will be stopped.
If all gensets have the same priority, the next genset is selected
according to the size of engine, i.e. the genset combination, which
allows an optimum efficiency will be used.
If all gensets have the same rated load or this parameter is disa-
bled, the remaining hours until the next maintenance are consid-
ered. If these are also the same, the genset with the lowest gener-
ator number will be started first or stopped last.
Priority order:
n 1. Priority (parameter 5751 Äp. 250)
n 2. Efficiency (size of engines) (parameter 5754 Äp. 251)
n 3. Service hours (parameter 5755 Äp. 251)
n 4. Generator (device) number (parameter 1702 Äp. 81)
The load-dependent start/stop function requires the following con-
ditions have been met:
n The control has been placed in AUTOMATIC operating mode
n A start request (Start req. in AUTO, Emergency run) is active
n All load sharing parameters are configured identically for all
generators participating in load sharing (Ä Chapter 4.4.6.10
‘Multi-Unit Parameter Alignment’ on page 178)
n The mains interchange load control (import/export power) has
been enabled or the gensets are in isolated operation
n The conditions of the LogicsManager function "Load-
dependent start/stop" have been fulfilled

ID Parameter CL Setting range Description

[Default]

12930 LD start stop 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the load-
LogicsManager dependent start/stop function is enabled.

37528 easYgen-3400/3500 | Genset Control 249


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

ID Parameter CL Setting range Description

[Default]
(Load- [(0 & !04.27) & !
dependent start 00.19]
stop)
Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

5752 Start stop 2 [Reserve Load-dependent start stop is performed in a way that a configured minimum
mode power] reserve power is maintained in the system. The reserve power is the total
generator rated power minus the total actual generator power.

If the reserve power falls below the threshold, another genset will be started.
If the reserve power is sufficient to stop one genset without falling below the
threshold, a genset will be stopped.

Generator load Load-dependent start stop is performed in a way that a configured maximum
generator capacity utilization is not exceeded.

If the generator capacity utilization exceeds this threshold, another genset will
be started. If the generator capacity utilization is low enough to stop one
genset without exceeding the threshold again, a genset will be stopped.

5753 Dead busbar 2 [All] All available gensets will be started in case of a dead busbar and remain con-
start mode nected to the busbar for the minimum running time (param-
eter 5759 Äp. 252). Then the gensets will be stopped according to the config-
ured LDSS procedure. The start delay is configured in
parameter 2800 Äp. 242 (Mains fail delay time).

LDSS The start of the gensets will be performed according to the configured LDSS
priority in case of a dead busbar.

Notes

This function cannot be used as an emergency power function in mains par-


allel operations because it cannot control the MCB operation.

If the MCB should be operated, the emergency run function (parameter


2802 Äp. 242) must be enabled.

5751 Base priority 2 1 to 32 The priority of the genset in the load-dependent start/stop network is config-
ured with this parameter (Ä Chapter 4.5.11.1.3 ‘Generator Selection’
[5]
on page 249). The lower the number configured here, the higher the priority.

This priority may be overridden by the LDSS Priority parameters (parameters


12924 Äp. 250, 12925 Äp. 250, and 12926 Äp. 250).

12926 LDSS Priority 2 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the load-
LogicsManager dependent start/stop priority will be set to 2 (the highest priority is valid).

[(0 & 1) & 1]

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12925 LDSS Priority 3 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the load-
LogicsManager dependent start/stop priority will be set to 3 (the highest priority is valid).

[(0 & 1) & 1]

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12924 LDSS Priority 4 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the load-
LogicsManager dependent start/stop priority will be set to 4 (the highest priority is valid).

250 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

ID Parameter CL Setting range Description

[Default]
[(0 & 1) & 1]

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

5754 Fit size of 2 This parameter defines whether the start/stop priority order (Ä Chapter
engine 4.5.11.1.3 ‘Generator Selection’ on page 249) considers the size of the
engine (generator rated power) or not. In case of different sized gensets, the
control can start a genset combination which results in optimum efficiency.

The fuel efficiency may be optimized when this parameter is enabled. This
parameter may be disabled if all generators have the same size.

Yes The priority order considers the engine size for the start of the next engine for
gensets with the same priority.

[No] The priority order does not consider the rated power of the engines to fit the
best size of engines.

5755 Fit service 2 [Off] The remaining hours until the next service is required are not considered
hours when evaluating the engines to be started.

Staggered The remaining hours until the next service is required are considered when
evaluating the engines to be started for gensets with same priority. The gen-
sets are utilized in a way that the maintenance may be performed at different
times to ensure that not all gensets have a downtime due to a maintenance at
the same time. The genset with the lowest hours until the next service will be
started first.

Equal The remaining hours until the next service is required are considered when
evaluating the engines to be started for gensets with same priority. The gen-
sets are utilized in a way that the maintenance may be performed at the same
time for all gensets. The genset with the highest hours until the next service
will be started first.

5756 Changes of 2 Engine sequencing may be configured to start and stop engines according to
engines the time remaining until the maintenance hours counter (param-
eter 2550 Äp. 324) expires (counter reaches 0 hrs).

The easYgen takes the time remaining on the maintenance hours counter
and divides it by the service hours group (32/64/128 h) configured in this
parameter to determine the individual unit’s time group.

A generator with a larger time group number has more time remaining before
the maintenance hours timer expires and is considered to be the higher pri-
ority generator.

If two generators are in the same time group, the configured generator
number determines which generator is the higher priority and will be started
first.

This functionality enables the end user to have multiple generators due for
service at approximately the same time.

[Off] No engine change will be performed. The engines are selected according to
the setting of parameter 5755 Äp. 251 (Fit service hours) with 1 hour spacing
in case of load changes.

All 32/64/128 h If parameter 5754 Äp. 251 (Fit size of engine) is configured to "Yes", only
engines with the same rated power and priority are changed, if it is configured
to "No", engines with the same priority are changed depending on the service
hours and generator number. All engines are divided into 32/64/128 service
hour groups. An engine change is performed if one engine changes to
another group in 32/64/128 hour spacing.

37528 easYgen-3400/3500 | Genset Control 251


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

ID Parameter CL Setting range Description

[Default]

Example 1

n "Changes of engines" is configured to "All 64h"


n Generator 1 has 262 maintenance hours remaining
n Generator 2 has 298 maintenance hours remaining
n The time group for generator 1 is calculated as: 262h/64h = 4.09 = Time
group 4
n The time group for generator 2 is calculated as: 298h/64h = 4.66 = Time
group 4
n Both generators are in time group 4.
Time group 4 consists of any generator that the time group calculation
total ranges from 4.00 through 4.99.

In this instance the assigned generator number is used to determine which


generator is brought online. Generator 1 will be started.

Example 2

n "Changes of engines" is configured to "All 64h"


n Generator 1 has 262 maintenance hours remaining
n Generator 2 has 345 maintenance hours remaining
n Generator 3 has 298 maintenance hours remaining
n The time group for generator 1 is calculated as: 262h/64h = 4.09 = Time
group 4
n The time group for generator 2 is calculated as: 345h/64h = 5.39 = Time
group 5
n The time group for generator 3 is calculated as: 298h/64h = 4.66 = Time
group 4
n Generators 1 and 3 are in time group 4.
n Time group 4 consists of any generator that the time group calculation
total ranges from 4.00 through 4.99.
n Generator 2 is in time group 5.
n Time group 5 consists of any generator that the time group calculation
total ranges from 5.00 through 5.99.

In this instance the largest time group will determine which generator is
brought online. Generator 2 will be started because it is in time group 5.

Notes

This parameter is only effective if fit service hours (parameter 5755 Äp. 251)
is configured to "Equal".

5759 Minimum run- 2 0 to 32000 s If a genset has been started by the LDSS function, it continues to operate at
ning time least for this time even if it would have been stopped before.
[180 s]
This timer is started with the closure of the GCB. If an emergency run is
active (Ä Chapter 4.5.10 ‘Emergency Run’ on page 241) and the mains
return, this timer will be overridden and the load is transferred back to the
mains after the mains settling time (parameter 2801 Äp. 124) has expired.

4.5.11.1.4 Isolated Parallel Operation (IOP)


General notes In case of an isolated parallel operation (MCB open), the first
genset will be connected to the de-energized busbar.

252 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

At least one genset must be in operation in isolated


operation.

There are dedicated LDSS parameters for isolated parallel opera-


tion because the supply of the load is important here.

ID Parameter CL Setting range Description

[Default]

5760 IOP Reserve 2 1 to 999999 kW The value configured for the reserve power determines when an additional
power generator will be started. The reserve power is the desired spinning reserve
[100 kW]
of a generator or generators. The reserve power is usually estimated as the
largest load swing that a power plant may encounter during the time it takes
to bring an additional generator online.

The available generator power is calculated by adding up the generator real


power ratings of all generators with closed GCBs. The reserve generator
power is calculated by subtracting the power currently being produced by all
generators with closed GCBs from the total available generator power.

If the actual reserve power of the generators is less than the value configured
in this parameter, the next generator will be started.

Currently available total generator rated real power

‒ Currently available total generator actual real power

= Reserve power

Notes

This parameter is only effective if start stop mode (parameter 5752 Äp. 250)
is configured to "Reserve power".

5761 IOP Hysteresis 2 5 to 65000 kW If the reserve power is sufficient to stop one genset without falling below the
threshold and the hysteresis configured here, a genset will be stopped.
[20 kW]

Notes

This parameter is only effective if start stop mode (parameter 5752 Äp. 250)
is configured to "Reserve power".

5762 IOP Max. gen- 2 0 to 100 % If the generator load exceeds the threshold configured here, the load-
erator load dependent start/stop function will start another genset.
[70 %]

Notes

This parameter is only effective if start stop mode (parameter 5752 Äp. 250)
is configured to "Generator load".

The maximum generator load must be configured higher then the minimum
generator load for proper operation.

5763 IOP Min. gener- 2 0 to 100 % If the generator load falls below the threshold configured here, the load-
ator load dependent start/stop function will stop a genset. If only a few gensets are
[30 %]
operating in a multi-genset application, the IOP Dynamic (param-
eter 5757 Äp. 254) will also be considered when stopping a genset.

Notes

This parameter is only effective if start stop mode (parameter 5752 Äp. 250)
is configured to "Generator load".

37528 easYgen-3400/3500 | Genset Control 253


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

ID Parameter CL Setting range Description

[Default]
The maximum generator load must be configured higher then the minimum
generator load for proper operation.

5757 IOP Dynamic 2 The dynamic determines when to start or stop the next genset and shows the
following behavior:

Starting genset

The Dynamic is only considered for the start sequence if "Fit size of engines"
is enabled (parameter 5754 Äp. 251). The control requests a certain amount
of additional load depending on the dynamic. It may start two or more gensets
to supply the required load. Also refer to the following example.

Stopping genset

The dynamic determines how soon a genset will be stopped. It prevents con-
tinuous start and stop if only a few gensets are in operation. In this case, the
remaining gensets would not reach the maximum limit if one genset stops (if,
for example, two gensets with 100 kW rated load, a minimum load of 40 %
and a maximum load of 70 % are operated, the second genset will be shut
down if both reach 40 kW and the remaining engine would operate with
80 kW and request the next engine and so on). The more gensets are run-
ning, the less the influence of this parameter. Also refer to the following
example.

[Low] Starting genset

A larger genset is requested and it will take longer until the next change is
required. The engines are operated with more reserve power. The requested
load is calaculated so that the gensets will be loaded with 25 % of the range
between minimum and maximum generator load (parameters 5762 Äp. 253 &
5763 Äp. 253) after the new genset has been started.

Stopping genset

The genset will shut down at a lower limit and be operated longer. The
number of gensets in operation will remain constant for a wider range of load.
The load on the remaining gensets must not exceed 25 % of the range
between minimum and maximum generator load (parameters 5762 Äp. 253 &
5763 Äp. 253).

Moderate Starting genset

A medium genset is requested. The requested load is calaculated so that the


gensets will be loaded with 50 % of the range between minimum and max-
imum generator load (parameters 5762 Äp. 253 & 5763 Äp. 253) after the
new genset has been started.

Stopping genset

The load on the remaining gensets must not exceed 50 % of the range
between minimum and maximum generator load (parameters 5762 Äp. 253 &
5763 Äp. 253).

High Starting genset

A smaller genset is requested to operate the engines with higher efficiency.


This may lead to more frequent starts and stops. The requested load is cala-
culated so that the gensets will be loaded with 75 % of the range between
minimum and maximum generator load (parameters 5762 Äp. 253 &
5763 Äp. 253) after the new genset has been started.

Stopping genset

The genset will be shut down earlier. This may lead to more frequent starts
and stops. The load on the remaining gensets must not exceed 75 % of the
range between minimum and maximum generator load (parameters
5762 Äp. 253 & 5763 Äp. 253).

254 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

ID Parameter CL Setting range Description

[Default]

Notes

This parameter is only effective if start stop mode (parameter 5752 Äp. 250)
is configured to "Generator load".

Example (Starting genset)

A plant made up of several gensets with a rated power of 50, 100, and
200 kW is configured to a maximum generator load of 70 % and a minimum
generator load of 40 %. One genset with 200 kW is running and the actual
load reaches 140 kW. This is the 70 % maximum load limit of the running
genset and requires the start of the next genset.

n Low: a total generator rated power of 294.7 kW is requested and a


100 kW genset will be started.
n Moderate: a total generator rated power of 254.5 kW is requested and a
100 kW genset will be started.
n High: a total generator rated power of 224.0 kW is requested and a
50 kW genset will be started.

Refer to Ä Chapter 9.6.1 ‘Load Dependent Start Stop (LDSS) Formulas’


on page 700 for details about the formulas used for calculation.

Example (Stopping genset)

Two gensets with the same rated power are configured to a maximum gener-
ator load of 70 % and a minimum generator load of 40 %.

The following example shows the load level before stopping the second
genset and the resulting load level for the first genset depending on the
dynamic setting.

n Low:
Load level before stopping: 23.75 %
Resulting load level for remaining engine:
47.5 % (25 % of the difference between 70 and 40 %)
n Moderate:
Load level before stopping: 27.5 %
Resulting load level for remaining engine:
55 % (50 % of the difference between 70 and 40 %)
n High:
Load level before stopping: 31.25 %
Resulting load level for remaining engine:
62.5 % (75 % of the difference between 70 and 40 %)

5764 IOP Add on 2 0 to 32000 s Load swings may exceed the threshold momentarily. In order to prevent the
delay engine from starting due to short-term load swings, a delay time may be con-
[10 s]
figured.

The LDSS criterion for adding load must be exceeded without interruption for
this delay time, configured in seconds, prior to a start command being issued.

If the LDSS criterion for adding load is fallen below before the delay time
expires, the delay time is reset and a start command is not issued.

5765 IOP Add on 2 0 to 32000 s The command to start the next genset in case a genset exceeds rated load
delay at rated will be issued after the delay configured here has expired.
[3 s]
load
Notes

37528 easYgen-3400/3500 | Genset Control 255


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

ID Parameter CL Setting range Description

[Default]
This parameter becomes only effective in case a genset exceeds rated load
to achieve a faster start and overrides parameter 5764 Äp. 255.

5766 IOP Add off 2 0 to 32000 s Load swings may fall below the threshold momentarily. In order to prevent the
delay engine from stopping due to short-term load swings, a delay time may be con-
[60 s]
figured.

The load must remain below the hysteresis set point without interruption for
the delay time, configured in seconds, prior to a stop command being issued.

If the load exceeds the hysteresis set point before the delay time expires, the
delay time is reset and a stop command is not issued.

4.5.11.1.5 Mains Parallel Operation


General notes In case of a mains parallel operation (MCB closed), load-
dependent start stop is only enabled, if the gensets participates in
load sharing at the interchange point (all participating gensets must
be configured to the same set point).

A minimum load threshold must be exceeded to start


the first genset, i.e. a genset will only be started if a
minimum load would be demanded from the generator.
There are dedicated LDSS parameters for mains par-
allel operation.

ID Parameter CL Setting range Description

[Default]

5767 MOP Minimum 2 0 to 65000 kW For the mains interchange (import/export) real power control to function, a
load minimum generator power set point value is required to start the first genset.
[10 kW]
In many cases, it is desirable that the engine is prevented from starting unless
the generator will operate at a specific kW level or higher to ensure a reason-
able degree of efficiency.

Example

The mains interchange must reach a level that will permit an 80 kW generator
to operate at a minimum load of 40 kW prior to the engine starting.

5769 MOP Hyste- 2 Hysteresis 0 to Start stop mode configured to "Reserve power":
resis 65000 kW
If the reserve power is sufficient to stop one genset without falling below the
[20 kW] reserve power threshold and the hysteresis configured here, a genset will be
stopped.

If the generator load falls below the minimum load threshold minus the hyste-
resis configured here, the last genset will be stopped.

Notes

The importance of this parameter depends on the setting of the start stop
mode (parameter 5752 Äp. 250).

5768 MOP Reserve 2 0 to 999999 kW


The minimum reserve power in mains parallel operation is configured here.
power
[50 kW] This is the maximum expected load swing on the busbar, which shall be sup-
ported by the gensets.

256 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

ID Parameter CL Setting range Description

[Default]
If the reserve power falls below this value, the load-dependent start/stop func-
tion will start another genset.

Notes

This parameter is only effective if start stop mode (parameter 5752 Äp. 250)
is configured to "Reserve power".

5770 MOP Max. gen- 2 0 to 100 % If the generator load exceeds the threshold configured here, the load-
erator load dependent start/stop function will start another genset.
[70 %]

Notes

This parameter is only effective if start stop mode (parameter 5752 Äp. 250)
is configured to "Generator load".

The maximum generator load must be configured higher then the minimum
generator load for proper operation.

5771 MOP Min. gen- 2 0 to 100 % If the generator load falls below the threshold configured here, the load-
erator load dependent start/stop function will stop a genset.
[30 %]
If only a few gensets are operating in a multi-genset application, the MOP
Dynamic (parameter 5758 Äp. 257) will also be considered when stopping a
genset.

Notes

This parameter is only effective if start stop mode (parameter 5752 Äp. 250)
is configured to "Generator load".

The maximum generator load must be configured higher then the minimum
generator load for proper operation.

5758 MOP Dynamic 2 The dynamic determines when to start or stop the next genset and shows the
following behavior:

Starting genset

The Dynamic is only considered for the start sequence if "Fit size of engines"
is enabled (refer to parameter 5754 Äp. 251).

The control requests a certain amount of additional load depending on the


dynamic. It may start two or more gensets to supply the required load.

Stopping genset

The dynamic determines how soon a genset will be stopped. It prevents con-
tinuous start and stop if only a few gensets are in operation.

In this case, the remaining gensets would not reach the maximum limit if one
genset stops (if, for example, two gensets with 100 kW rated load, a minimum
load of 40 % and a maximum load of 70 % are operated, the second genset
will be shut down if both reach 40 kW and the remaining engine would
operate with 80 kW and request the next engine and so on).

The more gensets are running, the less the influence of this parameter. Also
refer to the following example.

[Low] Starting genset

Low A larger genset is requested and it will take longer until the next change
is required. The engines are operated with more reserve power. The
requested load is calaculated so that the gensets will be loaded with 25 % of
the range between minimum and maximum generator load (parame-
ters 5762 Äp. 253 & 5763 Äp. 253) after the new genset has been started.

Stopping genset

37528 easYgen-3400/3500 | Genset Control 257


Configuration
Configure Application > Automatic Run > Load Dependent Start Stop ...

ID Parameter CL Setting range Description

[Default]
Low The genset will shut down at a lower limit and be operated longer. The
number of gensets in operation will remain constant for a wider range of load.
The load on the remaining gensets must not exceed 25 % of the range
between minimum and maximum generator load (parameters 5762 Äp. 253 &
5763 Äp. 253).

Moderate Starting genset

A medium genset is requested. The requested load is calaculated so that the


gensets will be loaded with 50 % of the range between minimum and max-
imum generator load (parameters 5762 Äp. 253 & 5763 Äp. 253) after the
new genset has been started.

Stopping genset

The load on the remaining gensets must not exceed 50 % of the range
between minimum and maximum generator load (parameters 5762 Äp. 253 &
5763 Äp. 253).

High Starting genset

A smaller genset is requested to operate the engines with higher efficiency.


This may lead to more frequent starts and stops. The requested load is cala-
culated so that the gensets will be loaded with 75 % of the range between
minimum and maximum generator load (parameters 5762 Äp. 253 &
5763 Äp. 253) after the new genset has been started.

Stopping genset

The genset will be shut down earlier. This may lead to more frequent starts
and stops. The load on the remaining gensets must not exceed 75 % of the
range between minimum and maximum generator load (parameters
5762 Äp. 253 & 5763 Äp. 253).

Notes

This parameter is only effective if start stop mode (parameter 5752 Äp. 250)
is configured to "Generator load".

Refer to parameter 5757 Äp. 254 for examples on stating and stopping a
genset depending on the dynamic setting.

5772 MOP Add on 2 0 to 32000 s Load swings may exceed the threshold momentarily. In order to prevent the
delay engine from starting due to short-term load swings, a delay time may be con-
[20 s]
figured.

The LDSS criterion for adding load must be exceeded without interruption for
this delay time, configured in seconds, prior to a start command being issued.

If the LDSS criterion for adding load is fallen below before the delay time
expires, the delay time is reset and a start command is not issued.

5773 MOP Add on 2 0 to 32000 s The command to start the next genset in case a genset exceeds rated load
delay at rated will be issued after the delay configured here has expired.
[3 s]
load
This parameter becomes only effective in case a genset exceeds rated load
to achieve a faster start and overrides parameter 5772 Äp. 258.

Notes

This parameter becomes only effective in case a genset exceeds rated load
to achieve a faster start and overrides parameter 5764 Äp. 255.

5774 MOP Add off 2 0 to 32000 s Load swings may fall below the threshold momentarily. In order to prevent the
delay engine from stopping due to short-term load swings, a delay time may be con-
[60 s]
figured.

The load must remain below the hysteresis set point without interruption for
the delay time, configured in seconds, prior to a stop command being issued.

258 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run > Critical Mode

ID Parameter CL Setting range Description

[Default]
If the load exceeds the hysteresis set point before the delay time expires, the
delay time is reset and a stop command is not issued.

4.5.11.2 Critical Mode


The critical mode may be used to operate a fire engine pump or
any other critical operation which does not allow a shutdown of the
genset under any alarm conditions.
The LogicsManager is used to define the conditions that will enable
the critical mode like a discrete input (for conditions and explana-
tion of programming refer to Ä Chapter 9.4.1 ‘LogicsManager
Overview’ on page 635).

Alarm Classes When critical mode is enabled the alarm classes are reclassified as
follows:

Alarm classes

Normal opera- A B C D E F
tion

Critical mode A B B B B B

Critical mode "On" A critical mode will be initiated/started once the critical mode oper-
ation LogicsManager output becomes TRUE (logic "1"). The "Crit-
ical mode" message is displayed on the display screen. If the
engine is not already running, the controller will attempt to start the
engine as configured (parameter 4102 Äp. 235). All shutdown
alarms become warning messages (see above).

Critical mode "Off" A critical mode will be interrupted/stopped once critical mode oper-
ation LogicsManager output becomes FALSE (logic "0") and the
postrun time has expired. If the operation mode changes to STOP,
this time will be considered as expired. With termination of the crit-
ical mode, a normal cool down is performed.

Refer to Ä Chapter 9.4.3 ‘Logical Outputs’


on page 638 for more information about the priorities
of the logical outputs.

4.5.11.2.1 Critical Operation At Busbar


The aforementioned fire engine pump or other critical operation is
connected to the busbar, i.e. it requires a closed GCB to be sup-
plied by the generator during critical operation.
Parameter 4100 Äp. 264 (Close GCB in critical mode) should be
configured to "Yes" and an external provision for load reduction
should be provided. This ensures the pump operation of a sprinkler
system.

37528 easYgen-3400/3500 | Genset Control 259


Configuration
Configure Application > Automatic Run > Critical Mode

Application and breaker transition mode remain as


configured.
A mains parallel operation is possible.

The GCB will not be closed if the load is supplied by


the mains until the mains fail and the MCB remains
closed because emergency run (param-
eter 2802 Äp. 242) is disabled.

Fig. 85: Critical operation at busbar

Critical Mode During Mains Supply If critical mode is enabled during mains supply (MCB is closed), the
generator will be started (if not already running) and the GCB will
be closed.
n The "Critical mode" message is displayed on the display
screen. All shutdown alarms become warning messages.
n If critical mode is disabled again, all shutdown alarms become
active again.
If the genset was not running before critical mode has been ena-
bled, it will be stopped after the critical mode postrun time (param-
eter 4102 Äp. 235) has expired. MCB operation will be performed
according to the configured transition mode.

Emergency Power During Critical If there is a mains failure during critical mode, the "Emerg/Critical"
Mode message is displayed on the display screen after the mains fail
delay time (parameter 2800 Äp. 242) has expired.
All shutdown alarms become warning messages.
n Critical mode ends before mains recovery:
– The emergency power operation will be continued and all
shutdown alarms become active again.
– If the mains return, the unit transfers the load from gener-
ator supply to mains supply after the mains settling delay
expires.
n Emergency power operation ends before the end of the critical
mode:
– The critical mode is maintained and the load is transferred
from generator supply to mains supply after the mains set-
tling delay expires.
– The engine remains running until the conditions for the crit-
ical mode are no longer existent.
– If the genset was not running before critical mode has been
enabled, it will be stopped after cool down time (param-
eter 3316 Äp. 236) has expired.
– The GCB will take on the same state as it has before the
critical mode has been enabled.

260 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run > Critical Mode

Critical Mode During Emergency An emergency power operation is active (load is supplied by the
Power generator, GCB is closed, MCB is open). If critical mode is enabled
now, the GCB remains closed and the "Emerg/Critical" message is
displayed on the display screen. All shutdown alarms become
warning messages.
n Critical mode ends before mains recovery:
– The emergency power operation will be continued and all
shutdown alarms become active again.
– If the mains return, the unit transfers the load from gener-
ator supply to mains supply after the mains settling delay
expires, if Enable MCB (parameter 12923 Äp. 200) has
been enabled.
n Emergency power operation ends before the end of the critical
mode:
– The critical mode is maintained and the load is transferred
from generator supply to mains supply after the mains set-
tling delay expires.
– The engine remains running until the conditions for the crit-
ical mode are no longer existent.
– If the genset was not running before critical mode has been
enabled, it will be stopped after cool down time (param-
eter 3316 Äp. 236) has expired.
– The GCB will take on the same state as it has before the
critical mode has been enabled.

Start Request During Critical Mode The critical mode operation has priority than the remote request
(Start/Stop request in AUTO). Therefore, the remote request
cannot start or stop the engine and has no effect on the breaker
positions. The "Critical mode" message is displayed on the display
screen and all shutdown alarms become warning alarms.
n Critical mode ends before the start request is terminated:
– The engine continues running. All shutdown alarms will
become active again.
– By resetting the start request the GCB will be opened and
the engine will be stopped.
n Start request will be terminated before the critical mode is ter-
minated:
– The critical mode operation is continued.
– The engine keeps running until the conditions for the critical
mode are no longer fulfilled and all shutdown alarms will
become active again.
– If the genset was not running before critical mode has been
enabled, it will be stopped after cool down time (param-
eter 3316 Äp. 236) has expired.
– The GCB will take on the same state as it has before the
critical mode has been enabled.
n Critical mode and start request:
– The generator is supplying load in automatic mode with
closed GCB.
– If critical mode is enabled, the "Critical mode" message is
displayed on the display screen and all shutdown alarms
become warning alarms.

37528 easYgen-3400/3500 | Genset Control 261


Configuration
Configure Application > Automatic Run > Critical Mode

4.5.11.2.2 Critical Operation At The Generator


The aforementioned fire engine pump or other critical operation is
connected to the generator, i.e. it does not require a closed GCB to
be supplied by the generator during critical operation.
Parameter 4100 Äp. 264 (Close GCB in critical mode) should be
configured to "No". This ensures an open GCB during critical
mode. A closed CGB is possible in case of an emergency opera-
tion.

Fig. 86: Critical operation at the gen-


erator

Critical Mode During Mains Supply If critical mode is enabled during mains supply (MCB is closed), the
generator will be started (if not already running) and operated at
idle speed (GCB is open). The "Critical mode" message is dis-
played on the display screen. All shutdown alarms become
warning messages.
If critical mode is disabled again, all shutdown alarms become
active again. If the genset was not running before critical mode has
been enabled, it will be stopped after the critical mode postrun time
(parameter 4102 Äp. 235) has expired.

Emergency Power During Critical If there is a mains failure during critical mode, the MCB will be
Mode opened after the mains fail delay time (parameter 2800 Äp. 242)
has expired and the GCB will be closed. It is not necessary to con-
figure parameter 4101 Äp. 242 (Break emerg. in critical mode)
because the critical operation is already supplied. The "Emerg/Crit-
ical" message is displayed on the display screen and all shutdown
alarms become warning messages.
n Critical mode ends before mains recovery:
– The emergency power operation will be continued and all
shutdown alarms become active again.
– If the mains return, the unit transfers the load from gener-
ator supply to mains supply after the mains settling delay
expires.
n Emergency power operation ends before the end of the critical
mode:
– The critical mode is maintained and the load is transferred
from generator supply to mains supply after the mains set-
tling delay expires.
– The GCB will be opened without unloading (transition mode
interchange or parallel).
– If open transition mode is configured, the GCB will not be
opened to prevent a dead busbar.
– All shutdown alarms become active again.
– If the genset was not running before critical mode has been
enabled, it will be stopped after cool down time (param-
eter 3316 Äp. 236) has expired.

262 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Automatic Run > Critical Mode

Critical Mode During Emergency An emergency power operation is active (load is supplied by the
Power generator, GCB is closed, MCB is open). If critical mode is enabled
now, the GCB will be opened dependent on the setting of the
parameter 4101 Äp. 242 (Break emerg. in critical mode) and a clo-
sure of the GCB is prevented for this time. The "Emerg/Critical"
message is displayed on the display screen and all shutdown
alarms become warning messages.
n Critical mode ends before mains recovery:
– The emergency power operation will be continued and all
shutdown alarms become active again.
– If the mains return, the unit transfers the load from gener-
ator supply to mains supply after the mains settling delay
expires.
n Emergency power operation ends before the end of the critical
mode:
– The critical mode is maintained and the load is transferred
from generator supply to mains supply after the mains set-
tling delay expires.
– The GCB will be opened without unloading (transition mode
interchange or parallel).
– All shutdown alarms become active again.
– If the genset was not running before critical mode has been
enabled, it will be stopped after cool down time (param-
eter 3316 Äp. 236) has expired.

Start Request During Critical Mode The critical mode operation has priority than the remote request
(Start/Stop request in AUTO). Therefore, the remote request
cannot start or stop the engine and has no effect on the breaker
positions. The "Critical mode" message is displayed on the display
screen and all shutdown alarms become warning alarms.
n Critical mode ends before the start request is terminated:
– The engine continues running and a change to generator or
parallel operation is performed.
– All shutdown alarms will become active again.
n Start request will be terminated before the critical mode is ter-
minated:
– The critical mode operation is continued. The engine keeps
running until the conditions for the critical mode are no
longer fulfilled and all shutdown alarms will become active
again.
– If the genset was not running before critical mode has been
enabled, it will be stopped after cool down time (param-
eter 3316 Äp. 236) has expired.
– The GCB will take on the same state as it has before the
critical mode has been enabled.

Critical Mode During Start Request The generator supplies the load and the GCB is closed. If critical
mode is enabled, the MCB will be operated according to the config-
ured transition mode (parameter 3411 Äp. 190). The GCB will be
opened without unloading (transition mode interchange or parallel).
The "Critical mode" message is displayed on the display screen
and all shutdown alarms become warning alarms.

37528 easYgen-3400/3500 | Genset Control 263


Configuration
Configure Application > Automatic Run > Critical Mode

n Critical mode ends before the start request is terminated:


– The engine continues running and a change to generator or
parallel operation is performed.
– All shutdown alarms will become active again.
n Start request will be terminated before the critical mode is ter-
minated:
– The critical mode operation is continued.
– The engine keeps running until the conditions for the critical
mode are no longer fulfilled and all shutdown alarms will
become active again.
– If the genset was not running before critical mode has been
enabled, it will be stopped after cool down time (param-
eter 3316 Äp. 236) has expired.

Critical Mode During Isolated Oper- The busbar is supplied by the generator and emergency run
ation (parameter 2802 Äp. 242) is disabled. If the critical mode is ena-
bled, the GCB will be opened although the MCB is not enabled.
This will cause a dead busbar.

4.5.11.2.3 Parameters

ID Parameter CL Setting range Description

[Default]

12220 Critical mode 2 Determined by If this logical output becomes TRUE in AUTOMATIC operating mode, it starts
LogicsManager the critical mode.

[(0 & !05.08) & !


09.01]

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

4109 Critical mode 2 0 to 6000 s The critical mode operation is continued for the time configured here after the
postrun critical mode request has been terminated.
[600 s]
The message "Cool down" is displayed and the LogicsManager command
variable 04.10 becomes TRUE.

4100 Close GCB in 2 Yes If a critical mode operation is detected the GCB will close.
critical mode
[No] The GCB cannot be closed during a critical mode operation.

Notes

This parameter only applies to application mode to .

4105 Override 2 Yes The critical mode alarm classes will override the normal operation alarm
alarmcl. also in classes when in MANUAL operation mode and the LogicsManager output
MAN 12220 Äp. 264 becomes TRUE.

(Critical mode [No] The alarm classes will not be changed in the MANUAL operating mode.
alarm classes
active in
MANUAL oper-
ating mode )

264 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller

4.5.12 Configure Controller

WARNING!
Hazards due to incorrect settings
The following parameters dictate how the easYgen
controls voltage, frequency, load and power factor.
Failure to do so may lead to incorrect measurements
and failures within the control unit resulting in damage
to or destruction of the generator and/or personal
injury or death.
– Always ensure that the correct settings are entered
in these parameters.

The Real load, reactive load, and process control all utilize PID
controllers. The response of each control loop can be adjusted for
optimum response, however it is important to understand what a
PID controller is and the effect of each controller adjustment has
on the controller response.
Proportional gain, integral gain (stability) and DR (speed derivative
ratio) are the adjustable and interacting parameters used to match
the response of the control loop with the response of the system.
They correspond to the P (proportional), I (integral), and D (deriva-
tive) terms, and are displayed in the easYgen as follows:
P - Proportional gain (%)
I - Integral gain (%)
D - Derivative gain (determined by DR and I)

Proportional Control Proportional response is directly proportional to a process change.


n Analogy: Setting hand throttle to keep constant speed on
straight and level road.
Proportional control (using the same analogy) results in a certain
speed as long as the car is not subjected to any load change such
as a hill. If a throttle is set to any particular setting, the speed of the
car will remain constant as long as the car remains straight and
level. If the car goes up a hill it will slow down. Of course, going
down a hill the car would gain speed.

Integral Control Integral compensates for process and set point load changes.
n Analogy: Cruise control maintains constant speed regardless of
hills.
Integral, sometimes called reset, provides additional action to the
original proportional response as long as the process variable
remains away from the set point. Integral is a function of the mag-
nitude and duration of the deviation. In this analogy the reset
response would keep the car speed constant regardless of the ter-
rain.

Derivative Derivative provides a temporary over-correction to compensate for


long transfer lags and reduce stabilization time on process upsets
(momentary disturbances). The behavior of the derivative param-
eter is shown in Fig. 87.
n Analogy: Accelerating into high speed lane with merging traffic.

37528 easYgen-3400/3500 | Genset Control 265


Configuration
Configure Application > Configure Controller

Derivative, sometimes called "preact" of "rate", is very difficult to


draw an accurate analogy to, because the action takes place only
when the process changes and is directly related to the speed at
which the process changes.
Merging into high speed traffic of a freeway from an "on" ramp is
no easy task and requires accelerated correction (temporary over-
correction) in both increasing and decreasing directions. The appli-
cation of brakes to fall behind the car in the first continuous lane or
passing gear to get ahead of the car in the first continuous lane is a
Fig. 87: Behavior of the derivative derivative action.
parameter

PID Tuning Example If the system is unstable, make sure the governor is the cause.
This can be checked by closing the valve limiter until it has control
of the actuator output. If the governor is causing the oscillation,
time the oscillation cycle time. A rule-of- thumb is, if the system’s
oscillation cycle time is less than 1 second, reduce the Proportional
gain term. A rule-of-thumb is, if the system’s oscillation cycle time
is greater than 1 second, reduce the Integral gain term (propor-
tional gain may need to be increased also).
On an initial startup with the easYgen, all PID dynamic gain terms
will require adjustment to match the respective PID’s response to
that of its control loop. There are multiple dynamic tuning methods
available that can be used with the easYgen’s PIDs to assist in
determining the gain terms that provide optimum control loop
response times.
The following method can be used to achieve PID gain values that
are close to optimum:
1. Increase Derivative Ratio (DR) to 100.
2. Reduce integral gain to 0.01.
3. Increase proportional gain until system just starts to oscillate.

The optimum gain for this step is when the


system just starts to oscillate and maintains a
self-sustaining oscillation that does not increase
or decrease in magnitude.

4. Record the control gain (Kc) and oscillation period (T) in sec-
onds.
5. Set the dynamics as follows:
n For PI control G=P(I/s + 1) set:
– Proportional gain = 0.45*Kc
– Integral gain = 1.2/T
– Derivative ratio = 100
n For PID control G=P(I/s + 1 + Ds) set:
– Proportional gain = 0.60*Kc
– Integral gain = 2/T
– Deriv ratio = 8/(T*Integral Gain) for feedback domi-
nant
– Deriv ratio = (T*Integral Gain)/8 for input dominant
ð This method of tuning will get the gain settings close,
they can be fine-tuned from this point.

266 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Frequency Control

4.5.12.1 Frequency Control


Notes on kick impulse function Frequency control provides a kick impulse function, which issues a
pulse if the frequency control deadband (parameter 5550 Äp. 268)
is not exceeded and no synchronization could be performed for 20
seconds. The function is enabled, if a synchronization is carried
out.
n If the phase angle is between 0° and 180°, a "frequency lower"
signal is issued.
n If the phase angle is between 180° and 360°, a "frequency
raise" signal is issued.
The pulse duration is 100ms. If the synchronization still fails,
another pulse will be issued after 10 seconds.
The following conditions are required for the kick impulse function:
n Frequency control (parameter 5507 Äp. 267) is configured to
"3pos controller"
n Synchronization mode (parameter 5728 Äp. 201) is configured
to "RUN" or "CHECK" (or "Controlled by LM" and RUN or
CHECK enabled by the LogicsManager)

ID Parameter CL Setting range Description

[Default]

5507 Frequency 2 [PID analog] The frequency is controlled using an analog PID controller.
control activa-
tion 3pos controller The frequency is controlled using a three-step controller.

Off Frequency control is not carried out.

5510 Proportional 2 0.01 to 100.00 The proportional coefficient specifies the gain. By increasing the gain, the
gain response is increased to permit larger corrections to the variable to be con-
[1.00]
trolled.

The farther outside tolerances the process is, the larger the response action
is to return the process to the tolerance band.

Notes

If the gain is configured too high, the result is excessive overshoot/undershoot


of the desired value.

This parameter is only visible if frequency control (parameter 5507 Äp. 267)
is configured to "PID analog".

5511 Integral gain 2 0.01 to 100.00 The integral gain identifies the I part of the PID controller.

[1.00] The integral gain corrects for any offset (between set point and process vari-
able) automatically over time by shifting the proportioning band. Reset auto-
matically changes the output requirements until the process variable and the
set point are the same.

This parameter permits the user to adjust how quickly the reset attempts to
correct for any offset.

Notes

The integral gain constant must be greater than the derivative time constant.
If the integral gain constant is too large, the engine will continually oscillate.

If the integral gain constant is too small, the engine will take too long to settle
at a steady state.

This parameter is only visible if frequency control (parameter 5507 Äp. 267)
is configured to "PID analog".

5512 Derivative ratio 2 0.01 to 100.00 The derivative ratio identifies the D part of the PID controller.

37528 easYgen-3400/3500 | Genset Control 267


Configuration
Configure Application > Configure Controller > Frequency Control

ID Parameter CL Setting range Description

[Default]
[0.01] By increasing this parameter, the stability of the system is increased. The
controller will attempt to slow down the action of the actuator in an attempt to
prevent excessive overshoot or undershoot. Essentially this is the brake for
the process.

This portion of the PID loop operates anywhere within the range of the
process unlike reset.

Notes

This parameter is only visible if frequency control (parameter 5507 Äp. 267)
is configured to "PID analog".

5550 Deadband 1 0.02 to 9.99 Hz Isolated operation

[0.08 Hz] The generator frequency is controlled in such a manner that the measured
frequency does not deviate from the configured set point by more than the
value configured in this parameter without the controller issuing a frequency
raise/lower signal to the frequency control.

This prevents unneeded wear on the frequency bias output control or the
raise/lower relay contacts.

Example

n If the frequency set point is 50 Hz and a deadband of 0.5 Hz is config-


ured, the measured generator frequency must exceed 50.5 Hz (50 + 0.5)
to issue a lower pulse or fall below 49.5 Hz (50 - 0.5) to issue a raise
pulse.

Synchronization

The generator frequency is controlled in such a manner that the measured


frequency does not deviate from the monitored reference (mains or busbar)
frequency by more than the value configured in this parameter without the
controller issuing a frequency raise/lower signal to the frequency control.

This prevents unneeded wear on the frequency bias output control or the
raise/lower relay contacts. The value configured for this parameter must be
less than the value configured for the df max (maximum frequency differen-
tial) for synchronization.

Notes

This parameter is only visible if frequency control (parameter 5507 Äp. 267)
is configured to "3pos controller".

5551 Time pulse 1 0.01 to 2.00 s A minimum pulse on time must be configured here.
minimum
[0.05 s] The shortest possible pulse time should be configured to limit overshoot of
the desired speed reference point.

Notes

This parameter is only visible if frequency control (parameter 5507 Äp. 267)
is configured to "3pos controller".

5552 Gain factor 1 0.1 to 10.0 The gain factor Kp influences the operating time of the relays.

[5.0] By increasing the number configured in this parameter, the operating time of
the relay will be in-creased in response to a deviation from the frequency ref-
erence.

By increasing the gain, the response is increased to permit larger corrections


to the variable to be controlled. The farther out of tolerance the process is the
larger the response action is to return the process to the tolerance band.

Notes

268 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Frequency Control

ID Parameter CL Setting range Description

[Default]
If the gain is configured too high, the result is excessive overshoot/undershoot
of the desired value.

This parameter is only visible if frequency control (parameter 5507 Äp. 267)
is configured to "3pos controller".

5553 Expand dead- 1 1.0 to 9.9 If the measured generator frequency is within the deadband range (param-
band factor eter 5550 Äp. 268) and the configured delay expand deadband time (param-
[1.0]
eter 5554 Äp. 269) expires, the deadband will be multiplied with the factor
configured here.

Notes

This parameter is only visible if frequency control (parameter 5507 Äp. 267)
is configured to "3pos controller".

5554 Delay expand 1 1.0 to 9.9 s The measured generator frequency must be within the deadband range for
deadband the time configured here in order to multiply the deadband with the factor con-
[2.0 s]
figured in parameter 5553 Äp. 269.

Notes

This parameter is only visible if frequency control (parameter 5507 Äp. 267)
is configured to "3pos controller".

5518 Frequency set- 2 Determined by The Frequency setpoint 1 source may be selected from the available data
point 1 source AnalogManager sources.

Though it is possible to select from all available data sources (Ä Chapter


9.3.1 ‘Data Sources’ on page 617), only the following data sources may be
used:

[05.01] Internal frequency setpoint 1

Internal frequency control setpoint 1 (parameter 5500 Äp. 270) is used as


setpoint 1

05.02 Internal frequency setpoint 2

Internal frequency control setpoint 2 (parameter 5501 Äp. 270) is used as


setpoint 1

05.03 Interface frequency setpoint

The setpoint, which is transmitted via the interface, is used as setpoint

05.13 Discrete raise/lower frequency

The setpoint from the discrete raise/lower frequency function is used as set-
point

06.01 Analog input 1

Analog input 1 is used to control the setpoint

06.02 Analog input 2

Analog input 2 is used to control the setpoint

06.03 Analog input 3

Analog input 3 is used to control the setpoint

Notes

Selecting a different data source may cause the controller to not operate
properly.

The frequency set point may be adjusted within the configured operating
limits (Ä Chapter 4.4.1.1 ‘ Generator Operating Voltage / Frequency’
on page 97).

37528 easYgen-3400/3500 | Genset Control 269


Configuration
Configure Application > Configure Controller > Frequency Control

ID Parameter CL Setting range Description

[Default]

5500 Int. freq. con- 1 15.00 to 85.00 The internal generator frequency set point 1 is defined in this screen.
trol setpoint 1 Hz
This value is the reference for the frequency controller when performing iso-
(Internal fre- [50.00 Hz] lated and/or no-load operations.
quency control
Generally 50 Hz or 60 Hz will be the values entered into this parameter. It is
setpoint 1)
possible to enter a different value here.

5519 Frequency set- 2 Determined by The Frequency setpoint 2 source may be selected from the available data
point 2 source AnalogManager sources.

Though it is possible to select from all available data sources (Ä Chapter


9.3.1 ‘Data Sources’ on page 617), only the following data sources may be
used:

05.01 Internal frequency setpoint 1

Internal frequency control setpoint 1 (parameter 5500 Äp. 270) is used as


setpoint 2

[05.02] Internal frequency setpoint 2

Internal frequency control setpoint 2 (parameter 5501 Äp. 270) is used as


setpoint 2

05.03 Interface frequency setpoint

The setpoint, which is transmitted via the interface, is used as setpoint

05.13 Discrete raise/lower frequency

The setpoint from the discrete raise/lower frequency function is used as set-
point

06.01 Analog input 1

Analog input 1 is used to control the setpoint

06.02 Analog input 2

Analog input 2 is used to control the setpoint

06.03 Analog input 3

Analog input 3 is used to control the setpoint

Notes

Selecting a different data source may cause the controller to not operate
properly.

The frequency set point may be adjusted within the configured operating
limits (Ä Chapter 4.4.1.1 ‘ Generator Operating Voltage / Frequency’
on page 97).

5501 Int. freq. con- 1 15.00 to 85.00 The internal generator frequency setpoint 2 is defined in this screen.
trol setpoint 2 Hz
This value is the reference for the frequency controller when performing iso-
(Internal fre- [50.00 Hz] lated and/or no-load operations.
quency control
Generally 50 Hz or 60 Hz will be the values entered into this parameter. It is
setpoint 2)
possible to enter a different value here.

12918 Setpoint 2 freq. 2 Determined by If this LogicsManager condition is TRUE, the frequency set point 2 will be
LogicsManager enabled, i.e. the setting of parameter 5519 Äp. 270 overrides the setting of
(Setpoint 2 fre-
parameter 5518 Äp. 269.
quency) [(0 & 1) & 1]
Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

270 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Frequency Control

ID Parameter CL Setting range Description

[Default]

5516 Start frequency 1 15.00 to 85.00 The frequency controller is activated when the monitored generator frequency
control level Hz has exceeded the value configured in this parameter.

[47.00 Hz] This prevents the easYgen from attempting to control the frequency while the
engine is completing its start sequence.

5517 Start frequency 1 0 to 999 s The frequency controller is enabled after the configured time for this param-
control delay eter expires.
[5 s]

5503 Freq. control 2 0.10 to 60.00 The different set point values are supplied to the controller via this ramp.
setpoint ramp Hz/s
The slope of the ramp is used to alter the rate at which the controller modifies
(Frequency con- [2.50 Hz/s] the setpoint value.
trol setpoint
The faster the change in the set point is to be carried out, the greater the
ramp)
value entered here must be.

5504 Frequency 2 0.0 to 20.0 % If this control is to be operated on a generator in parallel with other generators
control droop and frequency control is enabled, a droop characteristic curve must be used.
[2.0 %]
Notes

Each generator in the system will require the same value to be configured for
the droop characteristic, so that when the system is stable the active power
will be distributed proportionally among all generators in relation to their rated
power.

12904 Freq. droop 2 Determined by If this LogicsManager condition is TRUE, the frequency droop is enabled.
act. LogicsManager
Notes
(Frequency [08.17 & 1) & 1]
droop active) For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

The active droop will also be sent to an ECU connected to the J1939 interface
(CAN interface 2). This information is independent from the breaker states or
active controller (frequency or power controller).

Example

n Rated power: 500 kW


n Rated frequency set point: 50.0 Hz
n Droop 5.0 %
n Active power: 0 kW = 0 % of rated power
Frequency is adjusted to: (50.0 Hz – [5.0% * 0.0 * 50 Hz]) = 50.0 Hz.
n Active power: +250 kW = +50 % of rated power
Frequency is adjusted to: (50.0Hz – [5 % * 0.50 * 50 Hz]) = 50.0 Hz –
1.25 Hz = 48.75 Hz.
n Active power: +500 kW = +100 % of rated power
Frequency is adjusted to: (50.0Hz – [5 % * 1.00 * 50 Hz]) = 50.0 Hz –
2.5 Hz = 47.50 Hz.

5502 Slip frequency 2 0.00 to 0.50 Hz This value is the offset for the synchronization to the busbar/utility.
setpoint offset
[0.10 Hz] With this offset, the unit synchronizes with a positive slip.

Example

If this parameter is configured to 0.10 Hz and the busbar/mains frequency is


50.00 Hz, the synchronization setpoint is 50.10 Hz.

5505 Phase 2 1 to 99 The phase matching gain multiplies the setting of the proportional gain
matching gain (parameter 5510 Äp. 267) for phase matching control.
[5]

37528 easYgen-3400/3500 | Genset Control 271


Configuration
Configure Application > Configure Controller > Load Control

ID Parameter CL Setting range Description

[Default]

5506 Phase 2 0.02 to 0.25 Hz Phase matching will only be enabled if the frequency difference between the
matching df- systems to be synchronized is below the configured value.
[0.05 Hz]
start

5508 Freq. control 2 0.0 to 100.0 % The value entered for this parameter is the start reference point for the analog
initial state output to the speed controller.
[50.0 %]
(Frequency con- Notes
trol initial state)
If the output to the speed control has been disabled, the output will act as a
control position reference point.

4.5.12.2 Load Control

ID Parameter CL Setting range Description

[Default]

5525 Load Control 2 [PID analog] The generator load is controlled using an analog PID controller.

3pos controller The generator load is controlled using a three-step controller.

Off Load control is not carried out.

5513 Proportional 2 0.01 to 100.00 The proportional coefficient specifies the gain. By increasing the gain, the
gain response is increased to permit larger corrections to the variable to be con-
[1.00]
trolled.

The farther out of tolerance the process is the larger the response action is to
return the process to the tolerance band.

Notes

If the gain is configured too high, the result is excessive overshoot/undershoot


of the desired value.

This parameter is only visible if load control (parameter 5525 Äp. 272) is con-
figured to "PID analog".

5514 Integral gain 2 0.01 to 100.00 The integral gain identifies the I part of the PID controller.

[1.00] The integral gain corrects for any offset (between set point and process vari-
able) automatically over time by shifting the proportioning band.

Reset automatically changes the output requirements until the process vari-
able and the set point are the same.

This parameter permits the user to adjust how quickly the reset attempts to
correct for any offset.

Notes

The integral gain constant must be greater than the derivative time constant.
If the integral gain constant is too large, the engine will continually oscillate.

If the integral gain constant is too small, the engine will take too long to settle
at a steady state.

This parameter is only visible if load control (parameter 5525 Äp. 272) is con-
figured to "PID analog".

5515 Derivative ratio 2 0.01 to 100.00 The derivative ratio identifies the D part of the PID controller.

[0.01]

272 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Load Control

ID Parameter CL Setting range Description

[Default]
By increasing this parameter, the stability of the system is increased. The
controller will attempt to slow down the action of the actuator in an attempt to
prevent excessive overshoot or undershoot. Essentially this is the brake for
the process.

This portion of the PID loop operates anywhere within the range of the
process unlike reset.

Notes

This parameter is only visible if load control (parameter 5525 Äp. 272) is con-
figured to "PID analog".

5560 Deadband 1 0.10 to 9.99 % The generator load is controlled in such a manner, when paralleled with the
mains, so that the monitored load does not deviate from the configured load
[1.00 %]
set point by more than the value configured in this parameter without the con-
troller issuing a raise/lower signal to the speed control.

This prevents unneeded wear on the raise/lower relay contacts. The config-
ured percentage for the dead band refers to the generator rated active power
(parameter 1752 Äp. 85).

Notes

This parameter is only visible if load control (parameter 5525 Äp. 272) is con-
figured to "3pos controller".

5561 Time pulse 1 0.01 to 2.00 s A minimum pulse on time must be configured here.
minimum
[0.05 s] The shortest possible pulse time should be configured to limit overshoot of
the desired speed reference point.

Notes

This parameter is only visible if load control (parameter 5525 Äp. 272) is con-
figured to "3pos controller".

5562 Gain factor 1 0.1 to 10.0 The gain factor Kp influences the operating time of the relays.

[5.0] By increasing the number configured in this parameter, the operating time of
the relay will be in-creased in response to a deviation from the frequency ref-
erence.

By increasing the gain, the response is increased to permit larger corrections


to the variable to be controlled. The farther out of tolerance the process is the
larger the response action is to return the process to the tolerance band.

Notes

If the gain is configured too high, the result is excessive overshoot/undershoot


of the desired value.

This parameter is only visible if load control (parameter 5525 Äp. 272) is con-
figured to "3pos controller".

5563 Expand dead- 1 1.0 to 9.9 If the measured generator frequency is within the deadband range (param-
band factor eter 5560 Äp. 273) and the configured delay expand deadband time (param-
[1.0]
eter 5564 Äp. 273) expires, the deadband will be multiplied with the factor
configured here.

Notes

This parameter is only visible if load control (parameter 5525 Äp. 272) is con-
figured to "3pos controller".

5564 Delay expand 1 1.0 to 9.9 s The measured generator frequency must be within the deadband range for
deadband the time configured here in order to multiply the deadband with the factor con-
[2.0 s]
figured in parameter 5563 Äp. 273.

37528 easYgen-3400/3500 | Genset Control 273


Configuration
Configure Application > Configure Controller > Load Control

ID Parameter CL Setting range Description

[Default]

Notes

This parameter is only visible if load control (parameter 5525 Äp. 272) is con-
figured to "3pos controller".

5539 Load setpoint 2 Determined by The load setpoint 1 source may be selected from the available data sources.
1 source AnalogManager
Though it is possible to select from all available data sources (Ä Chapter
9.3.1 ‘Data Sources’ on page 617), only the following data sources may be
used:

[05.04] Internal load setpoint 1

Internal load control setpoint 1 (parameter 5520 Äp. 274) is used as setpoint
1

05.05 Internal load setpoint 2

Internal load control setpoint 2 (parameter 5501 Äp. 270) is used as setpoint
2

05.06 Interface load setpoint

The setpoint, which is transmitted via the interface, is used as setpoint

05.14 Discrete raise/lower load

The setpoint from the discrete raise/lower load function is used as setpoint

06.01 Analog input 1

Analog input 1 is used to control the setpoint

06.02 Analog input 2

Analog input 2 is used to control the setpoint

06.03 Analog input 3

Analog input 3 is used to control the setpoint

Notes

Selecting a different data source may cause the controller to not operate
properly.

The load set point may be adjusted between 0 and the configured load control
setpoint maximum (parameter 5523 Äp. 276).

5526 Load setpoint 2 Import The value entered for the import level shall always be supplied by the utility.
1 All load swings are absorbed by the generator(s) provided the load rating for
the generator(s) is not exceeded. The generator will always start when an
import power operation is enabled.

Export The value entered for the export level shall always be supplied to the utility.
All load swings are absorbed by the generator(s) provided the load rating for
the generator(s) is not exceeded. The generator will always start when an
export power operation is enabled.

[Constant] The generator shall always supply the value entered for the constant power
level. All load swings are absorbed by the utility. The generator will always
start when a constant power (base load) operation is enabled.

5520 Int. load con- 1 0.0 to 9999.9 The load set point 1 is defined in this screen. This value is the reference for
trol setpoint 1 kW the load controller when performing parallel operations.

(Internal load [100.00 kW]


control setpoint
1)

274 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Load Control

ID Parameter CL Setting range Description

[Default]

5540 Load setpoint 2 Determined by The load setpoint 2 source may be selected from the available data sources.
2 source AnalogManager
Though it is possible to select from all available data sources (Ä Chapter
9.3.1 ‘Data Sources’ on page 617), only the following data sources may be
used:

05.04 Internal load setpoint 1

Internal load control setpoint 1 (parameter 5520 Äp. 274) is used as setpoint
2

[05.05] Internal load setpoint 2

Internal load control setpoint 2 (parameter 5527 Äp. 275) is used as setpoint
2

05.06 Interface load setpoint

The setpoint, which is transmitted via the interface, is used as setpoint

05.14 Discrete raise/lower load

The setpoint from the discrete raise/lower load function is used as setpoint

06.01 Analog input 1

Analog input 1 is used to control the setpoint

06.02 Analog input 2

Analog input 2 is used to control the setpoint

06.03 Analog input 3

Analog input 3 is used to control the setpoint

Notes

Selecting a different data source may cause the controller to not operate
properly.

The load set point may be adjusted between 0 and the configured load control
setpoint maximum (parameter 5523 Äp. 276).

5527 Load setpoint 2 Import The value entered for the import level shall always be supplied by the utility.
2 All load swings are absorbed by the generator(s) provided the load rating for
the generator(s) is not exceeded. The generator will always start when an
import power operation is enabled.

Export The value entered for the export level shall always be supplied to the utility.
All load swings are absorbed by the generator(s) provided the load rating for
the generator(s) is not exceeded. The generator will always start when an
export power operation is enabled.

[Constant] The generator shall always supply the value entered for the constant power
level. All load swings are absorbed by the utility. The generator will always
start when a constant power (base load) operation is enabled.

5521 Int. load con- 1 0.0 to 9999.9 The load set point 2 is defined in this screen. This value is the reference for
trol setpoint 2 kW the load controller when performing parallel operations.

(Internal load [200.0 kW]


control setpoint
2)

12919 Setp. 2 load 2 Determined by If this LogicsManager condition is TRUE, the frequency set point 2 will be
LogicsManager enabled, i.e. the setting of parameter 5540 Äp. 275 overrides the setting of
(Setpoint 2 load)
parameter 5539 Äp. 274.
[(0 & 1) & 1]
Notes

37528 easYgen-3400/3500 | Genset Control 275


Configuration
Configure Application > Configure Controller > Load Control

ID Parameter CL Setting range Description

[Default]
For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

5522 Load control 2 0.10 to 100.0 %/ The different set point values are supplied to the controller via this ramp. The
setpoint ramp s slope of the ramp is used to alter the rate at which the controller modifies the
set point value. The faster the change in the set point is to be carried out, the
[3.00 %/s]
greater the value entered here must be.

Notes

This ramp is also used in isolated operation for loading or unloading an addi-
tional genset. An excessive oscillation may occur if the ramp is configured too
high.

5523 Load control 2 0 to 150 % If the maximum generator load is to be limited, a percentage based on the
setpoint max- rated generator power (parameter 1752 Äp. 85) must be entered here. The
[100 %]
imum controller adjusts the generator in such a manner that this value is not
exceeded. This parameter limits the set point of the load controller when the
generator is in a mains parallel operation.

5524 Minimum gen. 2 0 to 100 % If the minimum generator load is to be limited, a percentage based on the
import/export rated generator power (parameter 1752 Äp. 85) must be entered here. The
[0 %]
controller will not permit the load to drop below the configured load limit value.
This parameter is only functional when the generator is in a mains parallel
operation.

5532 Warm up load 2 0 to 100 % The maximum load is limited to this percentage of the generator rated power
limit (parameter 1752 Äp. 85) until the warm up time (parameter 5534 Äp. 276)
[15 %]
has expired or the warm up temperature threshold (parameter 5546 Äp. 277)
has been exceeded.

5534 Warm up time 2 0 to 9999 s The maximum load is limited to the value configured in param-
eter 5532 Äp. 276 for the time configured here.
[0 s]

Notes

This parameter is only effective if Warm up mode (parameter 5533 Äp. 276)
is configured to "Time controlled".

5533 Warm up mode 2 Analog val contr The maximum load is limited to the value configured in parameter
5532 Äp. 276 until the temperature measured according to the setting in
parameter 5538 Äp. 276 has exceeded the threshold configured in param-
eter 5546 Äp. 277.

[Time con- The maximum load is limited to the value configured in param-
trolled] eter 5532 Äp. 276 until the time configured in parameter 5534 Äp. 276 has
expired.

5538 Engine warm 2 Determined by The engine warm up criterion may be selected from the available data
up criterion AnalogManager sources.

Though it is possible to select from all available data sources (Ä Chapter


9.3.1 ‘Data Sources’ on page 617), only the following data sources may be
used:

06.01 Analog Analog input 1 is used to control the setpoint


input 1

06.02 Analog Analog input 2 is used to control the setpoint


input 2

06.03 Analog Analog input 3 is used to control the setpoint


input 3

Notes

276 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Derating Of Power

ID Parameter CL Setting range Description

[Default]
Selecting a different data source may not allow the controller to operate prop-
erly.

This parameter is only effective if "Warm up mode" (parameter 5533 Äp. 276)
is configured to "Analog val contr".

5546 Warm up 2 0 to 1000 °C The maximum load is limited to the value configured in parameter until the
threshold temperature has exceeded the threshold configured here.
[80 °C]

Notes

This parameter is only effective if Warm up mode (parameter 5532 Äp. 276)
is configured to "Analog val contr".

12940 F/P control 2 Determined by The LogicsManager can be used to control whether frequency control or
LogicsManager active power control should be performed.

[(04.07& 04.06) If this LogicsManager condition is TRUE, the active power control is per-
& 1] formed.

4.5.12.3 Derating Of Power


General notes This function is used to decrease the current active power setpoint
linear according to any value offered by the Analog Manager in
mains parallel operation. The unit is capable to derate power e.g.
according to the standards of power electric supply companies.

Function When the LogicsManager “Free derating" (parameter


15146 Äp. 278) becomes TRUE and the analog value exceeds the
value “Start derating at” (parameter 15143 Äp. 278), the unit
begins to reduce the present active power setpoint. The grade of
reducing depends on the value “Stop derating at” (parameter
15144 Äp. 278) and the value of “Max. power deviation” (param-
eter 15145 Äp. 278) which are configurable. If the LogicsManager
"Free derating" becomes FALSE, the unit ramps back to its original
setpoint. If derating is active, the display shows the indication
“Derating”.

Example n Current power setpoint of the generator = 200 kW


n Start derating at = 80 °C water temperature (i.e. analog input 1)
n Stop derating at = 90 °C water temperature
n Max. power deviation = 50 % (100 kW)
If the engine is running, the LogicsManager "Free derating" is
TRUE, the unit monitors the water temperature. If the water tem-
perature remains below the value “Start derating at”, the reduction
becomes not active and remains on 0 %. If the water temperature
exceeds the value “Start derating at” the unit begins to derate the
current active power setpoint. The rate of reduction (slope) is
determined by the values “Start derating at” and “Stop derating at”.
The minimum power is defined by the value “Max. power devia-
tion”. In the following example the power reduction would increase
from 0 % at 80 °C up to 50% = 100 kW at 90 °C. All temperatures
over 90 °C would cause the same reduction of 50 % in this
example. So it is guaranteed that the engine is not running with to
less load.

37528 easYgen-3400/3500 | Genset Control 277


Configuration
Configure Application > Configure Controller > Derating Of Power

Fig. 88: Derating of power (example)

If the derating signals are digital (e.g. different relay


outputs), the digital signals can be transformed to an
analog signals with a simple set of resistors.

ID Parameter CL Setting range Description

[Default]

15143 Start derating 2 -032000 to This parameter defines the starting point when the derating becomes active.
at 032000 The value applies to the analog source (parameter 15147 Äp. 278).

[1000]

15144 Stop derating 2 -032000 to This parameter defines (in combination with parameter 15143 Äp. 278) the
at 032000 ramp of the derating function.

[0]

15145 Max. power 2 1.0 to 100.0 % This parameter defines the maximal power deviation of the derating function.
deviation That means it determines also the minimal power while derating is active.
[100.0 %]
The configured percentage for the max. power deviation refers to the gener-
ator rated active power (parameter 1752 Äp. 85).

15147 Source free 2 Analog Manager This parameter defines the analog source which controls the derating func-
derating tion.
[Analog input
1]

15146 Free derating 2 Determined by This LogicsManager equation releases the free derating function.
LogicsManager
(24.60)

278 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Voltage Control

ID Parameter CL Setting range Description

[Default]
[False]

15142 ECU derating 2 To prevent knocking in the engine, some ECUs (Engine Control Unit) transmit
on/off a J1939 CAN message to derate the power (in percentage of rated power).
The easYgen is able to accept this message and to derate the power
according to this message. If derating is active, the display shows the indica-
tion “Derating”.

On The derate command issued from the ECU via J1939 message is accepted.

[Off] The derate command via ECU is ignored.

4.5.12.4 Voltage Control

ID Parameter CL Setting range Description

[Default]

5607 Voltage Con- 2 [PID analog] The voltage is controlled using an analog PID controller.
trol
3pos controller The voltage is controlled using a three-step controller.

Off Voltage control is not carried out.

5610 Proportional 2 0.01 to 100.00 The proportional coefficient specifies the gain. By increasing the gain, the
gain response is increased to permit larger corrections to the variable to be con-
[1.00]
trolled. The farther out of tolerance the process is the larger the response
action is to return the process to the tolerance band. If the gain is configured
too high, the result is excessive overshoot/undershoot of the desired value.

Notes

This parameter is only visible if voltage control (parameter 5607 Äp. 279) is
configured to "PID analog".

5611 Integral gain 2 0.01 to 100.00 The integral gain identifies the I part of the PID controller. The integral gain
corrects for any offset (between set point and process variable) automatically
[1.00]
over time by shifting the proportioning band. Reset automatically changes the
output requirements until the process variable and the set point are the same.
This parameter permits the user to adjust how quickly the reset attempts to
correct for any offset. The integral gain constant must be greater than the
derivative time constant. If the integral gain constant is too large, the engine
will continually oscillate. If the integral gain constant is too small, the engine
will take too long to settle at a steady state.

Notes

This parameter is only visible if voltage control (parameter 5607 Äp. 279) is
configured to "PID analog".

5612 Derivative ratio 2 0.01 to 100.00 The derivative ratio identifies the D part of the PID controller. By increasing
this parameter, the stability of the system is increased.
[0.01]
The controller will attempt to slow down the action of the actuator in an
attempt to prevent excessive overshoot or undershoot.

Essentially this is the brake for the process. This portion of the PID loop oper-
ates anywhere within the range of the process unlike reset.

Notes

37528 easYgen-3400/3500 | Genset Control 279


Configuration
Configure Application > Configure Controller > Voltage Control

ID Parameter CL Setting range Description

[Default]
This parameter is only visible if voltage control (parameter 5607 Äp. 279) is
configured to "PID analog".

5650 Deadband 1 0.10 to 9.99 % Isolated operation

[1.00 %] The generator voltage is controlled in such a manner that the measured
voltage does not deviate from the configured set point by more than the value
configured in this parameter without the controller issuing a voltage raise/
lower signal to the voltage regulator. This prevents unneeded wear on the
voltage bias output control or the raise/lower relay contacts.

Synchronization

The generator voltage is controlled in such a manner that the measured


voltage does not deviate from the monitored reference (mains or busbar)
voltage by more than the value configured in this parameter without the con-
troller issuing a voltage raise/lower signal to the voltage regulator.

This prevents unneeded wear on the voltage bias output control or the raise/
lower relay contacts. The value configured for this parameter must be less
than the value configured for the dV max (maximum voltage differential) for
synchronization (parameters 5700 Äp. 193 or 5710 Äp. 198).

Notes

This parameter is only visible if voltage control (parameter 5607 Äp. 279) is
configured to "3pos controller".

5651 Time pulse 1 0.01 to 2.00 s A minimum pulse on time must be configured here. The shortest possible
minimum pulse time should be configured to limit overshoot of the desired voltage refer-
[0.05 s]
ence point.

Notes

This parameter is only visible if voltage control (parameter 5607 Äp. 279) is
configured to "3pos controller".

5652 Gain factor 1 0.1 to 10.0 The gain factor Kp influences the operating time of the relays. By increasing
the number configured in this parameter, the operating time of the relay will
[5.0]
be in-creased in response to a deviation from the voltage reference.

By increasing the gain, the response is increased to permit larger corrections


to the variable to be controlled.

The farther out of tolerance the process is the larger the response action is to
return the process to the tolerance band. If the gain is configured too high, the
result is excessive overshoot/undershoot of the desired value.

Notes

This parameter is only visible if voltage control (parameter 5607 Äp. 279) is
configured to "3pos controller".

5653 Expand dead- 1 1.0 to 9.9 If the measured generator voltage is within the deadband range (param-
band factor eter 5650 Äp. 280) and the configured delay expand deadband time (param-
[1.0]
eter 5654 Äp. 280) expires, the deadband will be multiplied with the factor
configured here.

Notes

This parameter is only visible if voltage control (parameter 5607 Äp. 279) is
configured to "3pos controller".

5654 Delay expand 1 1.0 to 9.9 s The measured generator voltage must be within the deadband range for the
deadband time configured here in order to multiply the deadband with the factor config-
[2.0 s]
ured in parameter 5653 Äp. 280.

Notes

280 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Voltage Control

ID Parameter CL Setting range Description

[Default]
This parameter is only visible if voltage control (parameter 5607 Äp. 279) is
configured to "3pos controller".

5618 Voltage set- 2 Determined by The voltage setpoint 1 source may be selected from the available data
point 1 source AnalogManager sources.

Even it is possible to select all data sources Ä Chapter 9.3.1 ‘Data Sources’
on page 617), only the following data sources may be used:

[05.07 Internal Internal voltage control setpoint 1 (parameter 5600 Äp. 281) is used as set-
voltage set- point 1
point 1]

05.08 Internal Internal voltage control setpoint 2 (parameter 5601 Äp. 282) is used as set-
voltage setpoint point 1
2

05.09 Interface The setpoint, which is transmitted via the interface, is used as setpoint
voltage setpoint

05.15 Discrete The setpoint from the discrete raise/lower voltage function is used as setpoint
raise/lower
voltage

06.01 Analog Analog input 1 is used to control the setpoint


input 1

06.02 Analog Analog input 2 is used to control the setpoint


input 2

06.03 Analog Analog input 3 is used to control the setpoint


input 3

Notes

Selecting a different data source may not allow the controller to operate prop-
erly.

The voltage set point may be adjusted within the configured operating limits
(Ä Chapter 4.4.1.1 ‘ Generator Operating Voltage / Frequency’ on page 97).

5600 Int.voltage 1 50 to 650,000 V The internal generator voltage set point 1 is defined in this screen. This value
control set- is the reference for the voltage controller when performing isolated and/or no-
[400 V]
point 1 load operations.

5619 Voltage set- 2 Determined by The voltage setpoint 2 source may be selected from the available data
point 2 source AnalogManager sources.

Even it is possible to select all data sources Ä Chapter 9.3.1 ‘Data Sources’
on page 617), only the following data sources may be used:

05.07 Internal Internal voltage control setpoint 1 (parameter 5600 Äp. 281) is used as set-
voltage setpoint point 2
1

[05.08 Internal Internal voltage control setpoint 2 (parameter 5601 Äp. 282) is used as set-
voltage set- point 2
point 2]

05.09 Interface The setpoint, which is transmitted via the interface, is used as setpoint
voltage setpoint

05.15 Discrete The setpoint from the discrete raise/lower voltage function is used as setpoint
raise/lower
voltage

37528 easYgen-3400/3500 | Genset Control 281


Configuration
Configure Application > Configure Controller > Voltage Control

ID Parameter CL Setting range Description

[Default]

06.01 Analog Analog input 1 is used to control the setpoint


input 1

06.02 Analog Analog input 2 is used to control the setpoint


input 2

06.03 Analog Analog input 3 is used to control the setpoint


input 3

Notes

Selecting a different data source may not allow the controller to operate prop-
erly.

The voltage set point may be adjusted within the configured operating limits
(Ä Chapter 4.4.1.1 ‘ Generator Operating Voltage / Frequency’ on page 97).

5601 Int.voltage 1 50 to 650,000 V The internal generator voltage set point 2 is defined in this screen. This value
control set- is the reference for the voltage controller when performing isolated and/or no-
[400 V]
point 2 load operations.

12920 Setp. 2 voltage 2 Determined by If this LogicsManager condition is TRUE, the voltage set point 2 will be ena-
LogicsManager bled, i.e. the setting of parameter overrides the setting of param-
eter 5618 Äp. 281.
[(0 & 1) & 1]

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

5616 Start value 1 0 to 100 % The voltage controller is activated when the monitored generator voltage has
exceeded the value configured in this parameter. This prevents the easYgen
[70 %]
from attempting to control the voltage while the engine is completing its start
sequence.

Notes

This value refers to the generator voltage set point (parameter 5600 Äp. 281
or 5601 Äp. 282).

5617 Start delay 1 0 to 999 s The voltage controller is enabled after the configured time for this parameter
expires.
[5 s]

5603 Voltage control 2 1.00 to 300.00 The different set point values are supplied to the controller via this ramp. The
set point ramp %/s slope of the ramp is used to alter the rate at which the controller modifies the
set point value. The faster the change in the set point is to be carried out, the
[5.00 %/s]
greater the value entered here must be.

5604 Voltage control 2 0.0 to 20.0 % If this control is to be operated on a generator in parallel with other generators
droop and voltage control is enabled, a droop characteristic curve must be used.
[5.0 %]
Each generator in the system will require the same value to be configured for
the droop characteristic, so that when the system is stable the reactive power
will be distributed proportionally among all generators in relation to their rated
reactive power.

12905 Volt. droop act. 2 Determined by If this LogicsManager condition is TRUE, the voltage droop is enabled.
LogicsManager
(Voltage droop
active) [(08.17 & 1) &
1]

Example

n Rated reactive power: 400 kvar


n Rated voltage set point: 410 V

282 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Power Factor Control

ID Parameter CL Setting range Description

[Default]

n Droop 5.0 %
n Reactive power 0 kvar = 0 % of rated power
n Voltage is adjusted to (410 V – [5.0% * 0.0 * 410 V]) = 410 V.
n Reactive power 400 kvar = 100 % of rated reactive power
n Voltage is adjusted to (410 V – [5.0% * 1.0 * 410 V]) = 410 V – 20.5 V =
389.5 V.

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

5608 Voltage control 2 0.0 to 100.0 % The value entered for this parameter is the start reference point for the analog
initial state output to the voltage controller.
[50.0 %]
If the output to the voltage control has been disabled, the output will act as a
control position reference point.

4.5.12.5 Power Factor Control

ID Parameter CL Setting range Description

[Default]

5625 Power factor 2 [PID analog] The power factor is controlled using an analog PID controller.
Control
3pos controller The power factor is controlled using a three-step controller.

Off Power factor control is not carried out.

5613 Proportional 2 0.01 to 100.00 The proportional coefficient specifies the gain. By increasing the gain, the
gain response is increased to permit larger corrections to the variable to be con-
[1.00]
trolled.

The farther out of tolerance the process is the larger the response action is to
return the process to the tolerance band.

Notes

If the gain is configured too high, the result is excessive overshoot/undershoot


of the desired value.

This parameter is only visible if power factor control (param-


eter 5625 Äp. 283) is configured to "PID analog".

5614 Integral gain 2 0.01 to 100.00 The integral gain identifies the I part of the PID controller. The integral gain
corrects for any offset (between set point and process variable) automatically
[1.00]
over time by shifting the proportioning band.

Reset automatically changes the output requirements until the process vari-
able and the set point are the same. This parameter permits the user to adjust
how quickly the reset attempts to correct for any offset. The integral gain con-
stant must be greater than the derivative time constant.

If the integral gain constant is too large, the engine will continually oscillate. If
the integral gain constant is too small, the engine will take too long to settle at
a steady state.

Notes

This parameter is only visible if power factor control (param-


eter 5625 Äp. 283) is configured to "PID analog".

37528 easYgen-3400/3500 | Genset Control 283


Configuration
Configure Application > Configure Controller > Power Factor Control

ID Parameter CL Setting range Description

[Default]

5615 Derivative ratio 2 0.01 to 100.00 The derivative ratio identifies the D part of the PID controller. By increasing
this parameter, the stability of the system is increased.
[0.01]
The controller will attempt to slow down the action of the actuator in an
attempt to prevent excessive overshoot or undershoot.

Essentially this is the brake for the process. This portion of the PID loop oper-
ates anywhere within the range of the process unlike reset.

Notes

This parameter is only visible if power factor control (param-


eter 5625 Äp. 283) is configured to "PID analog".

5660 Deadband 1 0.001 to 0.300 The generator power factor is controlled in such a manner, when paralleled
with the mains, so that the monitored power factor does not deviate from the
[0.010 %]
configured power factor set point by more than the value configured in this
parameter without the controller issuing a raise/lower signal to the voltage
regulator.

This prevents unneeded wear on the raise/lower relay contacts.

Notes

This parameter is only visible if power factor control (param-


eter 5625 Äp. 283) is configured to "3pos controller".

5661 Time pulse 1 0.01 to 2.00 s A minimum pulse on time must be configured here.
minimum
[0.05 s] The shortest possible pulse time should be configured to limit overshoot of
the desired power factor reference point.

Notes

This parameter is only visible if power factor control (parameter


5625 Äp. 283) is configured to "3pos controller".

5662 Gain factor 1 0.1 to 10.0 The gain factor Kp influences the operating time of the relays.

[5.0] By increasing the number configured in this parameter, the operating time of
the relay will be in-creased in response to a deviation from the power factor
reference.

By increasing the gain, the response is increased to permit larger corrections


to the variable to be controlled.

The farther out of tolerance the process is the larger the response action is to
return the process to the tolerance band. If the gain is configured too high, the
result is excessive overshoot/undershoot of the desired value.

Notes

This parameter is only visible if power factor control (param-


eter 5625 Äp. 283) is configured to "3pos controller".

5663 Expand dead- 1 1.0 to 9.9 If the measured generator power factor is within the deadband range (param-
band factor eter 5660 Äp. 284) and the configured delay expand deadband time (param-
[1.0]
eter 5664 Äp. 284) expires, the deadband will be multiplied with the factor
configured here.

Notes

This parameter is only visible if power factor control (param-


eter 5625 Äp. 283) is configured to "3pos controller".

5664 Delay expand 1 1.0 to 9.9 s The measured generator power factor must be within the deadband range for
deadband the time configured here in order to multiply the deadband with the factor con-
[2.0 s]
figured in parameter 5663 Äp. 284.

284 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Power Factor Control

ID Parameter CL Setting range Description

[Default]

Notes

This parameter is only visible if power factor control (param-


eter 5625 Äp. 283) is configured to "3pos controller".

5638 Power Factor 2 Determined by The power factor setpoint 1 source can be selected from the available data
setpoint 1 AnalogManager sources.
source
Though it is possible to select from all available data sources (Ä Chapter
9.3.1 ‘Data Sources’ on page 617), only the following data sources may be
used:

[05.10 Internal Internal power factor control setpoint 1 (parameter 5620 Äp. 285) is used as
power factor setpoint 1
setpoint 1]

05.11 Internal Internal power factor control setpoint 2 (parameter 5621 Äp. 286) is used as
power factor setpoint 1
setpoint 2

05.12 Interface The setpoint, which is transmitted via the interface, is used as setpoint
power factor
setpoint

05.16 Discrete The setpoint from the discrete raise/lower power factor function is used as
raise/lower setpoint
power factor

06.01 Analog Analog input 1 is used to control the setpoint


input 1

06.02 Analog Analog input 2 is used to control the setpoint


input 2

06.03 Analog Analog input 3 is used to control the setpoint


input 3

Notes

The power factor set point may be adjusted between 0.71 leading and 0.71
lagging.

Selecting a different data source may cause the controller to not operate
properly.

5620 Int. power 1 -0.710 to +0.710 The desired power factor may be configured here so that the reactive power
factor setpoint is regulated in the system.
[+1.000]
1
The designations "–" and "+" stand for inductive/lagging (generator overex-
cited) and capacitive/leading (generator underexcited) reactive power.

This set point is active only in mains parallel operation.

5639 Power Factor 2 Determined by The power factor setpoint 2 source can be selected from the available data
setpoint 2 AnalogManager sources.
source
Though it is possible to select from all available data sources (Ä Chapter
9.3.1 ‘Data Sources’ on page 617), only the following data sources may be
used:

05.10 Internal Internal power factor control setpoint 1 (parameter 5620 Äp. 285) is used as
power factor setpoint 2
setpoint 1

[05.11 Internal Internal power factor control setpoint 2 (parameter 5621 Äp. 286) is used as
power factor setpoint 2
setpoint 2]

37528 easYgen-3400/3500 | Genset Control 285


Configuration
Configure Application > Configure Controller > Power Factor Control

ID Parameter CL Setting range Description

[Default]

05.12 Interface The setpoint, which is transmitted via the interface, is used as setpoint
power factor
setpoint

05.16 Discrete The setpoint from the discrete raise/lower power factor function is used as
raise/lower setpoint
power factor

06.01 Analog Analog input 1 is used to control the setpoint


input 1

06.02 Analog Analog input 2 is used to control the setpoint


input 2

06.03 Analog Analog input 3 is used to control the setpoint


input 3

Notes

The power factor set point may be adjusted between 0.71 leading and 0.71
lagging.

Selecting a different data source may cause the controller to not operate
properly.

5621 Int. power 1 -0.710 to +0.710 The desired power factor may be configured here so that the reactive power
factor setpoint is regulated in the system.
[+1.000]
2
The designations "–" and "+" stand for inductive/lagging (generator overex-
cited) and capacitive/leading (generator underexcited) reactive power. This
set point is active only in mains parallel operation.

12921 Setp. 2 2 Determined by If this LogicsManager condition is TRUE, the power factor set point 2 will be
pwr.factor LogicsManager enabled, i.e. the setting of parameter 5639 Äp. 285 overrides the setting of
parameter 5638 Äp. 285.
[(0 & 1) & 1]

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

5622 React. pwr. ctrl 2 0.01 to 100.00 The different set point values are supplied to the controller via this ramp.
setpoint ramp %/s
The slope of the ramp is used to alter the rate at which the controller modifies
[3.00 %/s] the set point value. The faster the change in the set point is to be carried out,
the greater the value entered here must be.

Notes

This ramp is also used in isolated operation for loading or unloading an addi-
tional genset. An excessive oscillation may occur if the ramp is configured too
high.

12941 V/Q control 2 Determined by With LogicsManager can be controlled if a voltage control or a reactive power
LogicsManager control should be performed. If this LogicsManager condition is TRUE, the
reactive power control is performed.
[(04.07& 04.06)
& 1]

286 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Load Share Control

4.5.12.6 Load Share Control


The easYgen performs proportional load and/or var sharing. This
means each generator will share the load at the same percentage
level of the generator rated power when paralleled against the
mains, in an isolated operation with multiple generators paralleled,
or when re-synchronizing the common bus to the mains.
Proportional load/var sharing will not be performed when the
easYgen has the GCB closed and is in the constant power/base
load mode. A system can consist out of 32 gensets which are con-
trolled by a single easYgen.

4.5.12.6.1 Mains Parallel Operation With Mains Interchange Real Power Control (Import/Export)
The easYgen controllers maintain the real load level on the individ-
ually controlled generators at a level so that the real power set
point at the mains interchange remains at the configured set point.
The real power set point for the mains interchange must be config-
ured identically for each easYgen.
The easYgen controller communicates with other controls in the
system via a CAN bus. This enables the controllers to adjust the
real power generated by the generator while remaining within the
rated power of the generator. A smaller generator will contribute
less real power as compared to a large generator, but they will
both be utilized to the same capacity factor. An example of this
would be a 100 kW generator with a configured 1000 kW generator
and a mains interchange of 825 kW. The 100 kW generator would
contribute 75 kW and the 1000 kW generator would contribute
750 kW or both generators would be at 75% of their rated capacity.
Reactive load sharing is not performed when operating in parallel
with the mains. The reactive power control will be defined by the
configured power factor set point of the individual controllers. If the
power factor controller set point is configured as +0.950, the
easYgen will proportionally share the real load with all generators
in parallel with the mains while controlling the reactive power at a
0.95 inductive (lagging) power factor regardless of the what power
factor the mains is operating at.
The parameter "Active power Load share factor" (param-
eter 5530 Äp. 291) can be used now to define the priority of the
real power sharing reference variable (real power at interchange).
A higher configured percentage influences the control more
towards maintaining the real power set point for the interchange. A
lower configured percentage influences the control more towards
maintaining real power sharing between units.

The parameter "React. power Load share factor"


(parameter 5630 Äp. 291) has no influence here.

4.5.12.6.2 Isolated Operation In Parallel


The easYgen controllers maintain the voltage and frequency of the
individually controlled generators at a constant level. This makes it
imperative that the voltage and frequency set points are configured
identically for each easYgen.

37528 easYgen-3400/3500 | Genset Control 287


Configuration
Configure Application > Configure Controller > Load Share Control

The easYgen controller communicates with other controls in the


system via a CAN bus. This enables the controllers to adjust the
real power generated by the generator while remaining within the
rated power of the generator. A smaller generator will contribute
less real power as compared to a large generator, but they will
both be utilized to the same capacity factor.

Example An example of this would be a 100 kW generator and a 1000 kW


generator with an 825 kW load. The 100 kW generator would con-
tribute 75 kW and the 1000 kW generator would contribute
750 kW or both generators would be at 75% of their rated
capacity.

The reactive power will be shared proportionally among all genera-


tors involved.
The parameter "Active power Load share factor" (param-
eter 5530 Äp. 291) can be used to define the priority of the refer-
ence variable for real power sharing. A higher configured per-
centage influences the control more towards frequency control. A
lower configured percentage influences the control more towards
real power sharing.
The parameter "React. power Load share factor" (param-
eter 5630 Äp. 291) can be used now to define the priority of the
reference variable for reactive power sharing. A higher configured
percentage influences the control more towards voltage control. A
lower configured percentage influences the control more towards
reactive power sharing.

4.5.12.6.3 Re-synchronization Of The Busbar To The Mains


The system is operating as an isolated system, for synchronization
to be performed the voltage and frequency differentials of the
mains and bus must be within the configured windows.
The bus frequency reference point is dictated by the measured
mains frequency and the configured frequency differential (+ slip
frequency setpoint offset (parameter 5502 Äp. 271).

Example If + slip frequency setpoint offset = 0.2 Hz, the easYgen will calcu-
late the bus frequency reference point as:
n [measured mains frequency] + [slip frequency setpoint
offset] = bus frequency reference point

A practical example of this would be:


n The monitored mains frequency is 60 Hz
n Configured + slip frequency setpoint offset = 0.2 Hz
n [60 Hz] + [0.2Hz] = 60.2 Hz bus frequency reference point

The differential voltage is configured as a window. The monitored


voltage from the potential transformers secondary for the mains
and the bus must be within the configured voltage differential limit
in relation to the rated voltage configuration.
This means that the voltage window dV [%] is in relation to the
rated voltage configuration [%].
When the monitored bus frequency and voltage are within the con-
figured differential limits, the "Command: close MCB" relay will
enable, closing the MCB, and the system will be paralleled to the
mains.

288 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Load Share Control

4.5.12.6.4 Prerequisites
All easYgen controllers connected to the system must have rated
system frequencies and breaker logic configured identically and
the parameter "Active power load share" (param-
eter 5531 Äp. 291) or "Reactive power load share" (param-
eter 5631 Äp. 291) must be enabled.

4.5.12.6.5 Load-Share Interface


The easYgen utilizes a peer relationship between units to control
the system. This permits for parallel applications of up to 32 gener-
ators.

Refer to Ä Chapter 3.4 ‘CAN Bus Interfaces’


on page 71 for information about the CAN bus connec-
tion.

4.5.12.6.6 Load/Var Sharing Via The CAN Bus


The parameter "Active load sharing factor" determines if and how a
generator performs real power or frequency control when paral-
leled with other generators in an isolated operation. This parameter
is defined as a percentage.
In the figure below (Fig. 89) 10 % means increased real power
control and 99 % increased frequency control. This parameter
must be configured individually for each generator.
In the illustrated control system, it must be noted that each control
calculates the mean utilization factor of all controls from the data
transmitted via the CAN bus and then compares this with its own
utilization factor. The utilization factor is compared with the refer-
ence variable and results in a new reference variable set point.
Frequency and real power control are carried out simultaneously in
these controls (corresponding to the reference variable).
Frequency control is carried out via the measured voltage/fre-
quency of the voltage system. The MPU is used merely for moni-
toring functions, or is available as a control value to the secondary
controller.

37528 easYgen-3400/3500 | Genset Control 289


Configuration
Configure Application > Configure Controller > Load Share Control

290 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > Load Share Control

Fig. 89: CAN bus load/var sharing, diagram

4.5.12.6.7 Parameters

ID Parameter CL Setting range Description

[Default]

5531 Active power 2 [On] Active power load share is enabled. When multiple generators are operating
load share in parallel, the real power is shared proportionally.

Off Active power load share is disabled

5530 Active power 2 10 to 99 % It is possible to change the emphasis placed on maintaining control variables.
load share By increasing or decreasing the percentage value in this parameter, the con-
[50 %]
trol places a higher priority on maintaining the primary or secondary control
reference variable.

If the value for this parameter is configured higher, maintaining the primary
control variable has a higher priority. If the value for this parameter is config-
ured lower, maintaining the secondary control variable has a higher priority.

Primary control variable

n Isolated operation = frequency maintained


n Mains parallel operation = real power level at the mains interchange
point maintained

Secondary control variable

n Isolated operation = real power sharing with other generators maintained


n Mains parallel operation = real power sharing with other generators
maintained

Notes

The smaller this factor the higher the priority to equally share the load among
all generators. If 99 % is configured here, only the primary control reference
variable is considered. If 10 % is configured here, only the secondary control
reference variable is considered.

5631 Reactive power 2 [On] Reactive power load share is enabled. When multiple generators are oper-
load share ating in parallel, the reactive power is shared proportionally.

Off Reactive power load share is disabled

5630 React. power 2 10 to 99 % It is possible to change the emphasis placed on maintaining control variables.
load share By increasing or decreasing the percentage value in this parameter, the con-
[50 %]
factor trol places a higher priority on maintaining the primary or secondary control
reference variable.

If the value for this parameter is configured higher, maintaining the primary
control variable has a higher priority. If the value for this parameter is config-
ured lower, maintaining the secondary control variable has a higher priority.

Primary control variable

n Isolated operation = voltage maintained

Secondary control variable

n Isolated operation = reactive power sharing with other generators main-


tained

Notes

The smaller this factor the higher the priority to equally share the load among
all generators.

37528 easYgen-3400/3500 | Genset Control 291


Configuration
Configure Application > Configure Controller > Load Share Control

ID Parameter CL Setting range Description

[Default]
If 99 % is configured here, only the primary control reference variable is con-
sidered. If 10 % is configured here, only the secondary control reference vari-
able is considered.

4.5.12.6.8 Load Share Control Grouping


Load sharing with several gensets is possible for a supply of a
maximum of four split busbars. A group breakers splits the busbar
in a way that some gensets supply one busbar and some supply
another one. However, it is necessary to group the gensets, which
supply the same busbar, into segments.
The configured segment number can be changed to one of three
alternative segment numbers. The LogicsManager is used to
implement this.

Example Six gensets (G1 through G6) supply a system with two group
breakers (A, B) as shown in . All gensets have the same segment
number configured #1 (parameter 1723 Äp. 292)
Case - Group breakers A and B are closed and G1 through
I G6 supply the same busbar. The same segment
number is configured to each genset since all gen-
sets supply the same busbar.
Case - Group breaker A is closed and group breaker B is
II open (G1 through G4 supply a different busbar than
G5 and G6). A different segment number must be
selected for G5 and G6 by enabling the LogicsMan-
ager function "Segment no.2 act" (parameter ) in
order to change the segment number of G5 and G6
to #2.
Case - Group breakers A and B are open (G1 and G2, G3
III and G4, as well as G5 and G6 supply different bus-
bars).
A different segment number must be selected for G3
and G4 (LogicsManager function "Segment no.2
act" (parameter 12929 Äp. 292)) as well as to G5
and G6 (LogicsManager function "Segment no.3
act" (parameter 12928 Äp. 293)).
With this, the segment number of G3 and G4 is
Fig. 90: Load sharing - grouping changed to #2 and the segment number of G5 and
G6 is changed to #3.

ID Parameter CL Setting range Description

[Default]

1723 Segment 2 1 to 32 The genset is assigned a load share segment number with this parameter.
number This segment number may be overridden by the following parameters
[1]
12929 Äp. 292, 12928 Äp. 293, and 12927 Äp. 293.

12929 Segment no.2 2 Determined by Once the conditions of the LogicsManager have been fulfilled, this genset is
act LogicsManager assigned load share segment number 2 (this parameter has priority over
parameters 12928 Äp. 293 and 12927 Äp. 293).

[(0 & 1) & 1] Notes

292 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > PID {x} Control

ID Parameter CL Setting range Description

[Default]
For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12928 Segment no.3 2 Determined by Once the conditions of the LogicsManager have been fulfilled, this genset is
act LogicsManager assigned load share segment number 3 (this parameter has priority over
parameters 12927 Äp. 293).

[(0 & 1) & 1] Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12927 Segment no. 4 2 Determined by Once the conditions of the LogicsManager have been fulfilled, this genset is
act LogicsManager assigned load share segment number 4.

[(0 & 1) & 1] Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

5568 Mode ext. load 2 The operation mode for the external Woodward Load Share Gateway (LSG)
share gateway is configured here.

[0] Off

1 Woodward EGCP-2

2 Woodward SPM-D

3 Woodward 2301 A

4 Caterpillar LSM

5 Cummins

6 POW-R-CON (prepared)

7 Prepared

8 Prepared

9 Woodward GCP/MFR

10 to 15 Not defined

Notes

Refer to the Load Share Gateway (LSG) Manual 37442 for detailed informa-
tion about the configuration.

4.5.12.7 PID {x} Control


General notes The easYgen provides three additional freely configurable PID con-
trollers. These controllers are intended and optimized for slow pro-
cesses, like temperature control for heating systems (CHPO appli-
cations). The controller can either operate as a PID analog
controller or a three-position controller.

ID Parameter CL Setting range Description

[Default]

16338 Description 2 user-defined This text will be displayed on the Setpoints screens. The text may have 1
through 16 characters.
16339

37528 easYgen-3400/3500 | Genset Control 293


Configuration
Configure Application > Configure Controller > PID {x} Control

ID Parameter CL Setting range Description

[Default]
16348 [PID controller
{x}]

Notes

This parameter may only be configured using ToolKit.

5571 PID{x} control 2 On The PID controller is enabled.

5584 [Off] No control is carried out.


5670

5580 PID{x} 2 Determined by If this LogicsManager condition is TRUE, the PID {x} controller will be
ctrl.release LogicsManager released.
5593
[(0 & 1) & 1]
5679
Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

5572 Proportional 2 0.001 to 65.000 The proportional coefficient specifies the gain. By increasing the gain, the
gain response is increased to permit larger corrections to the variable to be con-
5585 [1.000]
trolled.
5671
The farther out of tolerance the process is the larger the response action is to
return the process to the tolerance band. If the gain is configured too high, the
result is excessive overshoot/undershoot of the desired value.

5573 Integral gain 2 0.010 to 10.000 The integral gain identifies the I part of the PID controller. The integral gain
corrects for any offset (between set point and process variable) automatically
5586 [0.100]
over time by shifting the proportioning band.
5672
The integral gain automatically changes the output signal until the process
variable and the set point are the same. The integral gain constant must be
greater than the derivative time constant.

If the integral gain constant is too large, the engine will continually oscillate. If
the integral gain constant is too small, the engine will take too long to settle at
a steady state.

5574 Derivative ratio 2 0.001 to 10.000 The derivative ratio identifies the D part of the PID controller. By increasing
this parameter, the stability of the system is increased. The controller will
5587 [0.001]
attempt to slow down the action of the actuator in an attempt to prevent
5673 excessive overshoot or undershoot. Essentially this is the brake for the
process.

5575 Time pulse 1 0.01 to 2.00 s A minimum pulse on time must be configured here. The shortest possible
minimum pulse time should be configured, but the actuator should still react safe, to
5588 [0.05 s]
limit overshoot of the desired speed reference point. (Only three-position con-
5674 troller)

5576 Deadband 1 0 to 32000 Shows the adjust range around the setpoint value when no displace impulse
is issued. This avoids an unnecessary abrasion of relay contacts for higher/
5589 [10]
lower. (Only three-position controller)
5675

5578 PID{x} control 2 Determined by The PID {x} control actual value may be selected from the available analog
actual value AnalogManager data sources. It is possible to select all data sources (Ä Chapter 9.3.1 ‘Data
5591
Sources’ on page 617).
[06.01/02/03]
5677

5577 PID{x} control 2 Determined by The PID {x} control set point source may be selected from the available
setpoint AnalogManager analog data sources. It is possible to select all data sources (Ä Chapter 9.3.1
5590
‘Data Sources’ on page 617).
[05.25/26/27]

294 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Application > Configure Controller > PID {x} Control

ID Parameter CL Setting range Description

[Default]
5676

5579 Int. PID{x} con- 1 -32000 to 32000 The internal set point is defined in this screen. This value is the reference for
trol setpoint the PID {x} controller.
5592 [0]

5678

5581 PID{x} control 2 0 to 100 % The value entered for this parameter is the start reference point for the analog
initial state output to the controller as long as the LogicsManager is false. If the PID con-
5594 [50 %]
troller has been disabled (e.g. Paramater 5571 Äp. 294), the bias output will
5680 change to 0 %.

5582 Sampling time 2 1 to 360 s The sampling time is configured here. This is the time between two consecu-
tive samples.
5595 [1 s]
The sampling time shall be configured high enough that the actual value can
5681
react in case e.g. a temperature just shifts slowly.

5692 Actuator run 2 0.1 to 999.0 s The actuator run time is configured here. This is the time the actuator needs
time to move from fully closed to fully open. This information is necessary because
5693 [30.0 s]
the controller does not receive a feedback of the actuator position and needs
5694 this value to calculate the desired actuator position.

5734 PID{x} control 1 0 to 32000 The PI band is configured here to encounter excessive overshoot of the
PI band process value when starting up. The PI band defines the range around the set
5735 [2000]
point, in which the I portion of the PID controller is active.
5736
If the actual value is outside of this band, the I portion is reduced to a min-
imum value. The PI band is not that important for three-position controllers
and should be disabled by entering a high value (e.g. default value).

5737 PID{x} control 2 1 to 32000 The different set point values are supplied to the controller via this ramp to
set point ramp prevent an overshoot of the process value when enabling the controller.
5738 [10]
The slope of the ramp is used to alter the rate at which the controller modifies
5739
the set point value. The faster the change in the set point is to be carried out,
the greater the value entered here must be.

5740 Value format 2 user-defined (1 If a sign to denote a negative measured value (i.e. –10) is required, then the
to 8 characters first "0" of the numeric display is utilized for this symbol.
5741
text)
To display the controlled set point correctly, this parameter is to be used to
5742
[000000] define the format. The zeros in the numeric display are used for the meas-
uring values and are configurable. The placeholders for the digits may have
symbols (i.e. commas).

Notes

This parameter may only be configured using ToolKit.

The displayed value should be configured with the same number of digits as
the desired value to be measured.

The measured value will be displayed from right to left. If the measured value
is larger than the number of digits in the display, only a portion of the meas-
ured value will be shown.

An example of this would be a display of three digits is configured when four


digits will be needed. Instead of the number "1234" being displayed only
"234" will be shown.

Examples

37528 easYgen-3400/3500 | Genset Control 295


Configuration
Configure Application > Configure Controller > Discrete Raise/Low/Function

ID Parameter CL Setting range Description

[Default]

n Fuel level:
– value at 0 %: 0
– value at 100 % 1000
– desired display up to 1,000mm
– this parameter 0,000mm
n Angle:
– value at 0 %: -1799
– value at 100 %: 1800
– desired display: -179.9° to 180.0°
– this parameter: 0000.0°
n Pressure:
– value at 0 %: 0
– value at 100 %: 100
– desired display up to: 10.0 bar
– this parameter: 00.0 bar

4.5.12.8 Discrete Raise/Low/Function


General notes The frequency / load and voltage / reactive power set points may
be raised and lowered using the LogicsManager functionality, i.e. it
is possible to use LogicsManager command variables to raise and
lower these set points. Most commonly a button may be used to
energize a discrete input on the control, which is used again as a
LogicsManager command variable to enable the respective Logi-
csManager function to change the set point.
The discrete raise/lower function always uses the actual value at
the time when this function is enabled for the respective controller
set point as initial value. If the actual value is negative at this point
in time, the initial value is zero.
Frequency and voltage may be adjusted within the configured
operating limits (Ä Chapter 4.4.1.1 ‘ Generator Operating Voltage /
Frequency’ on page 97). Active power may be adjusted between 0
and the configured load control setpoint maximum (param-
eter 5523 Äp. 276). The power factor may be adjusted between
0.71 leading and 0.71 lagging.

ID Parameter CL Setting range Description

(abbreviation) [Default]

12900 Discrete f/P + 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the frequency /
LogicsManager load set point will be raised.

[(0 & 1) & 1]

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12901 Discrete f/P - 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the frequency /
LogicsManager load set point will be lowered.

[(0 & 1) & 1]

Notes

296 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > CAN Interface 1

ID Parameter CL Setting range Description

(abbreviation) [Default]
For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12902 Discrete V/PF + 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the voltage /
LogicsManager reactive power set point will be raised.

[(0 & 1) & 1]

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

12903 Discrete V/PF - 2 Determined by Once the conditions of the LogicsManager have been fulfilled, the voltage /
LogicsManager reactive power set point will be lowered.

[(0 & 1) & 1]

Notes

For information on the LogicsManager and its default settings see Ä Chapter
9.4.1 ‘LogicsManager Overview’ on page 635.

4.6 Configure Interfaces


4.6.1 CAN Interface 1
General notes
The CAN bus is a field bus and subject to various dis-
turbances. Therefore, it cannot be guaranteed that
every request will be answered. We recommend to
repeat a request, which is not answered within reason-
able time.

COB ID Messages
Parameters 9100 Äp. 299 and 9101 Äp. 299 use syn-
chronisation and time messages that adhere to the fol-
lowing structure.

UNSIGN MSB LSB


ED 32

bits bits 31 30 29 28-11 10-0

11 bit ID 11 bit ID X 0/1 X 0000000 11 bit


0000000 identifier
0000

Bit Number Value Meaning

31 (MSB) X N/A

30 0 Unit does not generate


SYNC/TIME message

37528 easYgen-3400/3500 | Genset Control 297


Configuration
Configure Interfaces > CAN Interface 1

Bit Number Value Meaning

1 Unit generates SYNC/


TIME message

29 X N/A

28-11 0 always

10-0 (LSB) X bits 10-0 of SYNC/TIME


COB ID

ID Parameter CL Setting range Description

[Default]

3156 Baudrate 2 20 / 50 / 100 / This parameter defines the used Baud rate. Please note, that all participants
125 / 250 / 500 / on the CAN bus must use the same Baud rate.
800 / 1000
kBaud

[250 kBd]

8950 Node-ID CAN- 2 1 to 127 (dec) A number that is unique to the control must be set in this parameter so that
Bus 1 this control unit can be correctly identified on the CAN bus.
[1]
This address number may only be used once on the CAN bus. All additional
addresses are calculated based on this unique device number.

Note

We recommend to configure the Node-IDs for units, which participate in load


sharing, as low as possible to facilitate establishing of communication.

8993 CANopen 2 One bus participant must take over the network management and put the
Master other participants into "operational" mode. The easYgen is able to perform
this task.

[Default The unit starts up in "operational" mode and sends a "Start_Remote_node"


Master] message after a short delay (the delay is the Node ID (param-
eter 8950 Äp. 298) in seconds, i.e. if the Node ID is configured to 2, the mes-
sage will be sent after 2 seconds). If more than one easYgen is configured to
Default Master, the unit with the lower Node ID will take over control. There-
fore, the CAN bus devices, which are intended to act as Default Master
should be assigned a low Node ID. No other device on the CAN bus (except
the easYgens) may operate as Master).

On The unit is the CANopen Master and automatically changes into operational
mode and transmits data.

Off The unit is a CANopen Slave. An external Master must change into opera-
tional mode.

Notes

If this parameter is configured to "Off", the Master controller (for example a


PLC) must send a "Start_Remote_node" message to initiate the load share
message transmission of the easYgen.

If no "Start_Remote_node" message would be sent, the complete system


would not be operational.

9120 Producer 2 0 to 65500 ms Independent from the CANopen Master configuration, the unit transmits a
heartbeat time heartbeat message with this configured heartbeat cycle time.
[2000 ms]
If the producer heartbeat time is equal 0, the heartbeat will only be sent as
response to a remote frame request. The time configured here will be
rounded up to the next 20 ms step.

298 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > CAN Interface 1 > Additional Server SDOs (S...

ID Parameter CL Setting range Description

[Default]

9100 COB ID SYNC 2 1 to FFFFFFFF This parameter defines whether the unit generates the SYNC message or
Message hex not.

[80 hex] The message complies with CANopen specification: object 1005; subindex 0
defines the COB ID of the synchronization object (SYNC).

Notes

The structure of this object is shown in Ä ‘COB ID Messages’ on page 297

8940 Producer 2 0 to 65000 ms This is the cycle time of the SYNC message. If the unit is configured for this
SYNC Message function (parameter 9100 Äp. 299) it will send the SYNC message with this
[20 ms]
time interval. The time configured here will be rounded up to the next 10 ms step.

9101 COB ID TIME 2 1 to FFFFFFFF This parameter defines whether the unit generates the TIME message or not.
Message hex
Complies with CANopen specification: object 1012, subindex 0; defines the
[100 hex] COB ID of the time object (TIME).

Notes

The structure of this object is shown in Ä ‘COB ID Messages’ on page 297

9102 Cycle of TIME 2 1.0 to 6500.0 s This is the cycle time of the TIME message. If the unit is configured for this
sync. message function (parameter 9101 Äp. 299) it will send the TIME message with this
[10.0 s]
interval.

4.6.1.1 Additional Server SDOs (Service Data Objects)


General notes
The CAN bus is a field bus and subject to various dis-
turbances. Therefore, it cannot be guaranteed that
every request will be answered. We recommend to
repeat a request, which is not answered within reason-
able time.

The first Node ID is the standard Node ID of CAN interface 1


(parameter 8950 Äp. 298).

ID Parameter CL Setting range Description

[Default]

33040 2. Node-ID 2 0 to 127 (dec) In a multi-master application, each Master needs its own identifier (Node ID)
from the unit. in order to send remote signals (i.e. remote start, stop, or
[0]
acknowledge) to the unit.

The additional SDO channel will be made available by configuring this Node
ID to a value different than zero. This is the additional CAN ID for the PLC.

33041 3. Node-ID 2 0 to 127 (dec) In a multi-master application, each Master needs its own identifier (Node ID)
from the unit. in order to send remote signals (i.e. remote start, stop, or
[0]
acknowledge) to the unit.

The additional SDO channel will be made available by configuring this Node
ID to a value different than zero. This is the additional CAN ID for the PLC.

33042 4. Node-ID 2 0 to 127 (dec) In a multi-master application, each Master needs its own identifier (Node ID)
from the unit. in order to send remote signals (i.e. remote start, stop, or
[0]
acknowledge) to the unit.

37528 easYgen-3400/3500 | Genset Control 299


Configuration
Configure Interfaces > CAN Interface 1 > Receive PDO {x} (Process D...

ID Parameter CL Setting range Description

[Default]
The additional SDO channel will be made available by configuring this Node
ID to a value different than zero. This is the additional CAN ID for the PLC.

33043 5. Node-ID 2 0 to 127 (dec) In a multi-master application, each Master needs its own identifier (Node ID)
from the unit. in order to send remote signals (i.e. remote start, stop, or
[0]
acknowledge) to the unit.

The additional SDO channel will be made available by configuring this Node
ID to a value different than zero. This is the additional CAN ID for the PLC.

4.6.1.2 Receive PDO {x} (Process Data Object)


General notes RPDO mapping is carried out as shown in (Fig. 91).

Fig. 91: RPDO Mapping Principle

COB ID Parameters
Parameters
9300 Äp. 301/9310 Äp. 301/9320 Äp.
301/33330 Äp. 301/33340 Äp. 301 use communica-
tion parameters that adhere to the following structure.

UNSIGN MSB LSB


ED 32

bits bits 31 30 29 28-11 10-0

11 bit ID 11 bit ID 0/1 X X 0000000 11 bit


0000000 identifier
0000

300 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > CAN Interface 1 > Receive PDO {x} (Process D...

Bit Number Value Meaning

31 (MSB) 0 PDO exists / is valid

1 PDO does not exist / is


not valid

30 X N/A

29 X N/A

28-11 0 always

10-0 (LSB) X bits 10-0 of COB ID

PDO valid / not valid allows to select, which PDOs are


used in the operational state.

ID Parameter CL Setting range Description

(abbreviation) [Default]

9300 COB-ID 2 1 to FFFFFFFF This parameter contains the communication parameters for the PDOs, the
hex device is able to receive.
9310
[80000000 hex] Complies with CANopen specification: object 1400 (for RPDO 1, 1401 for
9320
RPDO 2, 1402 for TPDO 3, 1403 for RPDO 4, and 1404 for RPDO 5), sub-
33330 index 1.

33340 Notes

The structure of this object is shown in Ä ‘COB ID Parameters’ on page 300.

Do not configure an RPDO or TPDO with a COB-ID higher than 580 (hex) or
lower than 180 (hex). These IDs are reserved for internal purposes.

9121 Event-timer 2 0 to 65500 ms This parameter configures the time, from which this PDO is marked as "not
existing". The time configured here will be rounded up to the next 5 ms step.
9122 [2000 ms]
Received messages are processed by the control unit every 20 ms. Mes-
9123 sages, which are sent faster, will be discarded. We recommend to configure
ten times the cycle time of the received data here.
9124
Notes
9125
Complies with CANopen specification: object 1400 (for TPDO 1, 1401 for
TPDO 2, 1402 for TPDO 3, 1403 for RPDO 4, and 1404 for RPDO 5), sub-
index 5

8970 Selected Data 2 0 to 65535 A data protocol may be selected by entering the data protocol ID here. If 0 is
Protocol configured here, the message assembled by the mapping parameters is
8971 [0]
used. If an unknown data protocol ID is configured here, a failure is indicated
8972 by the CAN status bits. Possible data protocol IDs are:

8973 65000 IKD 1 – external DIs/DOs 1 through 8

8974 65001 IKD 1 – external DIs/DOs 9 through 16

65002 IKD 1 – external DIs/DOs 17 through 24

65003 IKD 1 – external DIs/DOs 25 through 32

9910 Number of 2 0 to 4 This parameter defines the number of valid entries within the mapping record.
Mapped This number is also the number of the application variables, which shall be
33855 [0]
Objects received with the corresponding PDO.
33860
Notes
33865

37528 easYgen-3400/3500 | Genset Control 301


Configuration
Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ...

ID Parameter CL Setting range Description

(abbreviation) [Default]
33870 Complies with CANopen specification: object 1600 (for RPDO 1, 1601 for
RPDO 2, 1602 for RPDO 3,1603 for RPDO 4, and 1604 for RPDO 5), sub-
index 0

9911 1. Mapped 2 0 to 65535 This parameter contains the information about the mapped application varia-
Object bles. These entries describe the PDO contents by their index. The sub-index
9916 [0]
is always 1. The length is determined automatically.
9906
Notes
33866
Complies with CANopen specification: object 1600 (for RPDO 1, 1601 for
33871 RPDO 2, 1602 for RPDO 3,1603 for RPDO 4, and 1604 for RPDO 5), sub-
index 1.

9912 2. Mapped 2 0 to 65535 This parameter contains the information about the mapped application varia-
Object bles. These entries describe the PDO contents by their index. The sub-index
9917 [0]
is always 1. The length is determined automatically.
9907
Notes
33867
Complies with CANopen specification: object 1600 (for RPDO 1, 1601 for
33872 RPDO 2, 1602 for RPDO 3,1603 for RPDO 4, and 1604 for RPDO 5), sub-
index 2.

9913 3. Mapped 2 0 to 65535 This parameter contains the information about the mapped application varia-
Object bles. These entries describe the PDO contents by their index. The sub-index
9918 [0]
is always 1. The length is determined automatically.
9908
Notes
33868
Complies with CANopen specification: object 1600 (for RPDO 1, 1601 for
33873 RPDO 2, 1602 for RPDO 3,1603 for RPDO 4, and 1604 for RPDO 5), sub-
index 3.

9914 4. Mapped 2 0 to 65535 This parameter contains the information about the mapped application varia-
Object bles. These entries describe the PDO contents by their index. The sub-index
9919 [0]
is always 1. The length is determined automatically.
9909
Notes
33869
Complies with CANopen specification: object 1600 (for RPDO 1, 1601 for
33874 RPDO 2, 1602 for RPDO 3,1603 for RPDO 4, and 1604 for RPDO 5), sub-
index 4.

4.6.1.3 Transmit PDO {x} (Process Data Object)


General notes TPDO mapping is carried out as shown in (Fig. 92).

302 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ...

CANopen allows to send 8 byte of data with each


Transmit PDO. These may be defined separately if no
pre-defined data protocol is used.
All data protocol parameters with a parameter ID may
be sent as an object with a CANopen Transmit PDO.
The data length will be taken from the data byte
column (see Ä Chapter 9.2 ‘Data Protocols’
on page 514):
– 1,2 UNSIGNED16 or SIGNED16
Fig. 92: TPDO Mapping
– 3,4 UNSIGNED16 or SIGNED16
– 5,6 UNSIGNED16 or SIGNED16
– 1,2,3,4 UNSIGNED32 or SIGNED32
– 3,4,5,6 UNSIGNED32 or SIGNED32
– etc.
The object ID is identical with the parameter ID when
configuring via front panel or ToolKit.

COB ID Parameters
Parameters
9600 Äp. 304/9610 Äp. 304/9620 Äp. 304/9630 Äp.
304/33640 Äp. 304 use communication parameters
that adhere to the following structure.

UNSIGN MSB LSB


ED 32

bits bits 31 30 29 28-11 10-0

11 bit ID 11 bit ID 0/1 X X 0000000 11 bit


0000000 identifier
0000

Bit Number Value Meaning

31 (MSB) 0 PDO exists / is valid

1 PDO does not exist / is not


valid

30 X N/A

29 X N/A

28-11 0 always

10-0 (LSB) X bits 10-0 of COB ID

PDO valid / not valid allows to select, which PDOs are


used in the operational state.

37528 easYgen-3400/3500 | Genset Control 303


Configuration
Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ...

Transmission Types
Parameters
9602 Äp. 304/9612 Äp. 304/9622 Äp. 304/9632 Äp.
304/33642 Äp. 304 are used to select one of the foll-
woing transmission types.

Transmis- PDO Transmission


sion Type

cyclic acyclic synchro- asynchro- RTR only


nous nous

0 will not be sent

1-240 X X

241-251 will not be sent

252 will not be sent

253 will not be sent

254 X

255 X

A value between 1 and 240 means that the PDO is


transferred synchronously and cyclically. The transmis-
sion type indicating the number of SYNC, which are
necessary to trigger PDO transmissions.
Receive PDOs are always triggered by the following
SYNC upon reception of data independent of the
transmission types 0 to 240. For TPDOs, transmission
type 254 and 255 means, the application event is the
event timer.

ID Parameter CL Setting range Description

[Default]

9600 COB-ID 2 1 to FFFFFFFF This parameter contains the communication parameters for the PDOs the unit
hex is able to transmit. The unit transmits data (i.e. visualization data) on the CAN
9610
ID configured here.
[80000000 hex]
9620
Complies with CANopen specification: object 1800 for (TPDO 1, 1801 for
9630 TPDO 2, 1802 for TPDO 3, 1803 for TPDO 4, and 1804 for TPDO 5), sub-
index 1.
33640
Notes

The structure of this object is shown in Ä ‘COB ID Parameters’ on page 303

Do not configure an RPDO or TPDO with a COB-ID higher than 580 (hex) or
lower than 180 (hex). These IDs are reserved for internal purposes.

9602 Transmission 2 0 to 255 This parameter contains the communication parameters for the PDOs the unit
type is able to transmit. It defines whether the unit broadcasts all data automati-
9612 [255]
cally (value 254 or 255) or only upon request with the configured address of
9622 the COB ID SYNC message (parameter 9100 Äp. 299).

9632 Notes

33642

304 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > CAN Interface 1 > Transmit PDO {x} (Process ...

ID Parameter CL Setting range Description

[Default]
Complies with CANopen specification: object 1800 (for TPDO 1, 1801 for
TPDO 2, 1802 for TPDO 3, 1803 for TPDO 4, and 1804 for TPDO 5), sub-
index 2.

The description of the transmission type is shown in Ä ‘Transmission Types’


on page 304.

9604 Event timer 2 0 to 65500 ms This parameter contains the communication parameters for the PDOs the unit
is able to transmit. The broadcast cycle for the transmitted data is configured
9614 [20 ms]
here. The time configured here will be rounded up to the next 5 ms step.
9624
Notes
9634
Complies with CANopen specification: object 1800 (for TPDO 1, 1801 for
33644 TPDO 2, 1802 for TPDO 3, 1803 for TPDO 4, and 1804 for TPDO 5), sub-
index 5

8962 Selected Data 2 0 to 65535 A data protocol may be selected by entering the data protocol ID here. If 0 is
Protocol configured here, the message assembled by the mapping parameters is
8963 [5003]
used. If an unknown data protocol ID is configured here, a failure is indicated
8964 by the CAN status bits.

8965 Possible data protocol IDs are:

8966 65000 IKD 1 – external DIs/DOs 1 through 8

65001 IKD 1 – external DIs/DOs 9 through 16

65002 IKD 1 – external DIs/DOs 17 through 24

65003 IKD 1 – external DIs/DOs 25 through 32

5003 Data telegram

5005 Data telegram

5010 Data telegram

5011 Data telegram

4103 Data telegram

4104 Data telegram

4105 Data telegram

4110 Data telegram

9609 Number of 2 0 to 4 This parameter contains the mapping for the PDOs the unit is able to
Mapped transmit. This number is also the number of the application variables, which
9619 [0]
Objects shall be transmitted with the corresponding PDO.
9629
Notes
9639
Complies with CANopen specification: object 1A00 (for TPDO 1, 1A01 for
33649 TPDO 2, 1A02 for TPDO 3, 1A03 for TPDO 4, and 1A04 for TPDO 5), sub-
index 0

9605 1. Mapped 2 0 to 65535 This parameter contains the information about the mapped application varia-
Object bles. These entries describe the PDO contents by their index. The sub-index
9615 [0]
is always 1. The length is determined automatically.
9625
Notes
9635
Complies with CANopen specification: object 1A00 (for TPDO 1, 1A01 for
33645 TPDO 2, 1A02 for TPDO 3, 1A03 for TPDO 4, and 1A04 for TPDO 5), sub-
index 1

37528 easYgen-3400/3500 | Genset Control 305


Configuration
Configure Interfaces > CAN Interface 2 > CANopen Interface

ID Parameter CL Setting range Description

[Default]

9606 2. Mapped 2 0 to 65535 This parameter contains the information about the mapped application varia-
Object bles. These entries describe the PDO contents by their index. The sub-index
9616 [0]
is always 1. The length is determined automatically.
9626
Notes
9636
Complies with CANopen specification: object 1A00 (for TPDO 1, 1A01 for
33646 TPDO 2, 1A02 for TPDO 3, 1A03 for TPDO 4, and 1A04 for TPDO 5), sub-
index 2

9607 3. Mapped 2 0 to 65535 This parameter contains the information about the mapped application varia-
Object bles. These entries describe the PDO contents by their index. The sub-index
9617 [0]
is always 1. The length is determined automatically.
9627
Notes
9637
Complies with CANopen specification: object 1A00 (for TPDO 1, 1A01 for
33647 TPDO 2, 1A02 for TPDO 3, 1A03 for TPDO 4, and 1A04 for TPDO 5), sub-
index 3

9608 4. Mapped 2 0 to 65535 This parameter contains the information about the mapped application varia-
Object bles. These entries describe the PDO contents by their index. The sub-index
9618 [0]
is always 1. The length is determined automatically.
9628
Notes
9638
Complies with CANopen specification: object 1A00 (for TPDO 1, 1A01 for
33648 TPDO 2, 1A02 for TPDO 3, 1A03 for TPDO 4, and 1A04 for TPDO 5), sub-
index 4

4.6.2 CAN Interface 2


General notes
The CAN bus is a field bus and subject to various dis-
turbances. Therefore, it cannot be guaranteed that
every request will be answered. We recommend to
repeat a request, which is not answered within reason-
able time.

ID Parameter CL Setting range Description

[Default]

3157 Baud rate 2 20 / 50 / 100 / This parameter defines the used Baud rate. Please note, that all participants
125 / 250 kBaud on the CAN bus must use the same Baud rate.

[250 kBd]

4.6.2.1 CANopen Interface

ID Parameter CL Setting range Description

(abbreviation) [Default]

9940 This device 2 Node-ID 1 / 2 / The Node ID for the control unit (this device) is configured here.
3/4/5/6/7

306 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > CAN Interface 2 > CANopen Interface

ID Parameter CL Setting range Description

(abbreviation) [Default]
[Node-ID 7]

9930 IKD1 DI/DO 1..8 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Woodward IKD 1 expansion
2/3/4/5/6/ board with the discrete inputs/outputs 1 through 8 by configuring a Node ID
7 here.

[Off]

9931 IKD1 DI/DO 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Woodward IKD 1 expansion
9..16 2/3/4/5/6/ board with the discrete inputs/outputs 9 through 16 by configuring a Node ID
7 here.

[Off]

9932 IKD1 DI/DO 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Woodward IKD 1 expansion
17..24 2/3/4/5/6/ board with the discrete inputs/outputs 17 through 24 by configuring a Node ID
7 here.

[Off]

9933 IKD1 DI/DO 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Woodward IKD 1 expansion
25..32 2/3/4/5/6/ board with the discrete inputs/outputs 25 through 32 by configuring a Node ID
7 here.

[Off]

9934 Phoenix DI/DO 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Phoenix Contact expansion
1..16 2/3/4/5/6/ board with the discrete inputs/outputs 1 through 16 by configuring a Node ID
7 here.

[Off]

9935 Phoenix DI/DO 2 Off / Node-ID 1 / The unit is pre-configured for the connection of aPhoenix Contact expansion
17..32 2/3/4/5/6/ board with the discrete inputs/outputs 17 through 32 by configuring a Node ID
7 here.

[Off]

9936 Phoenix DI/DO 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Phoenix Contact expansion
1..32 2/3/4/5/6/ board with the discrete inputs/outputs 1 through 32 by configuring a Node ID
7 here.

[Off]

9943 Phoenix 4AI 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Phoenix Contact expansion
4AO 2/3/4/5/6/ board with 4 analog inputs and 4 analog outputs by configuring a Node ID
7 here.

[Off]

9942 Phoenix 8AI 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Phoenix Contact expansion
4AO 2/3/4/5/6/ board with 8 analog inputs and 4 analog outputs by configuring a Node ID
7 here.

[Off]

9941 Phoenix 12AI 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Phoenix Contact expansion
4AO 2/3/4/5/6/ board with 12 analog inputs and 4 analog outputs by configuring a Node ID
7 here.

[Off]

9937 Phoenix 16AI 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Phoenix Contact expansion
4AO 2/3/4/5/6/ board with 16 analog inputs and 4 analog outputs by configuring a Node ID
7 here.

[Off]

37528 easYgen-3400/3500 | Genset Control 307


Configuration
Configure Interfaces > CAN Interface 2 > J1939 Interface

ID Parameter CL Setting range Description

(abbreviation) [Default]

9944 Phoenix 4AI 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Phoenix Contact expansion
4AO DI/DO 2/3/4/5/6/ board with the discrete inputs/outputs 1 through 32 and 4 analog inputs and
1..32 7 4 analog outputs by configuring a Node ID here.

[Off]

9945 Phoenix 8AI 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Phoenix Contact expansion
4AO DI/DO 2/3/4/5/6/ board with the discrete inputs/outputs 1 through 32 and 8 analog inputs and
1..32 7 4 analog outputs by configuring a Node ID here.

[Off]

9946 Phoenix 12AI 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Phoenix Contact expansion
4AO DI/DO 2/3/4/5/6/ board with the discrete inputs/outputs 1 through 32 and 12 analog inputs and
1..32 7 4 analog outputs by configuring a Node ID here.

[Off]

9938 Phoenix 16AI 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Phoenix Contact expansion
4AO DI/DO 2/3/4/5/6/ board with the discrete inputs/outputs 1 through 32 and 16 analog inputs and
1..32 7 4 analog outputs by configuring a Node ID here.

[Off]

9939 RemoteDisplay 2 Off / Node-ID 1 / The unit is pre-configured for the connection of a Woodward Remote Display
2/3/4/5/6/ (RP-3000) by configuring a Node ID here.
7

[Off]

15134 Configure 2 Yes This parameter starts the configuration of external Phoenix expansion boards.
external
[No]
devices
Instructions

Proceed as follows to configure an external device:


n Connect external device
n Configure parameters at the easYgen (Node ID, DI/Os, AI/Os)
n Set this parameter to "Yes"
n Verify the successful configuration of the external device

Notes

This parameter can only be used to configure a Phoenix expansion board.

Refer to the IKD 1 Manual 37135 for configuring the IKD 1 expansion boards.

4.6.2.2 J1939 Interface


General Notes
For additional information refer to Ä Chapter 7.5
‘J1939 Protocol’ on page 482.

ID Parameter CL Setting range Description

[Default]

15102 Device type 2 The J1939 interface of this device may be operated with different engine con-
trol units or analog input devices.

308 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > CAN Interface 2 > J1939 Interface

ID Parameter CL Setting range Description

[Default]
This parameter determines the operating mode of the used ECU.

Off The J1939 interface is disabled. No messages will be received.

[Standard] Standard J1939 coupling is enabled: J1939 data is displayed according to the
SAE J1939 standard.

This setting must be configured for all J1939 ECUs, which cannot be selected
here (e.g. Deutz EMR3, John Deere, Perkins, Iveco, Caterpillar, etc.).

S6 Scania The Scania EMS/S6 ECU is enabled: J1939 data according to the SAE J1939
standard and some S6-specific data are considered.

EMR2 Deutz The Deutz EMR2 ECU is enabled: J1939 data according to the SAE J1939
standard and some EMR2-specific data are considered.

EMS2 Volvo The Volvo EMS2 ECU is enabled: J1939 data according to the SAE J1939
standard and some EMS2-specific data are considered.

ADEC MTU The MTU ADEC ECU is enabled: J1939 data according to the SAE J1939
standard and some ADEC-specific data are considered.

EGS Woodward The Woodward EGS ECU is enabled: J1939 data according to the
SAE J1939 standard and some EGS-specific data are considered.

EDC7 MAN The MAN EDC7 ECU is enabled: J1939 data according to the SAE J1939
standard and some EDC-specific data are considered.

EEM SISU The SISU EEM2/3 ECU is enabled: J1939 data according to the SAE J1939
standard and some EEM2/3-specific data are considered.

Cummins The Cummins ECU is enabled: J1939 data according to the SAE J1939
standard and some Cummins-specific data are considered.

15106 J1939 own 2 0 to 255 The easYgen sends J1939 request and control messages with this ID. It must
addresses be changed for different ECU types according to the following table. The ECU
[234]
listens only to control messages, if they are sent to the correct address.

n S6 Scania: 39
n EMR2 Deutz: 3
n EMS2 Volvo: 17
n ADEC MTU: 1
n EGS Woodward: 234
n EDC7 MAN: 253
n EEM SISU: n/a
n Cummins: 220

Details may be found in the manual of the genset control and in Ä Chapter
7.5 ‘J1939 Protocol’ on page 482.

Notes

Changing this parameter becomes only effective after restarting the unit.

15107 Engine control 2 0 to 255 Configures the address of the J1939 device, which is controlled.
address
[0] n S6 Scania: 0
n EMR2 Deutz: 0
n EMS2 Volvo: 0
n ADEC MTU: 128
n EGS Woodward: 0
n EDC7 MAN: 39
n EEM SISU: 0/(1)
n Cummins: 0

37528 easYgen-3400/3500 | Genset Control 309


Configuration
Configure Interfaces > CAN Interface 2 > J1939 Interface

ID Parameter CL Setting range Description

[Default]

15108 Reset previous 2 Yes If this parameter is set to "Yes", a DM3 message "Acknowledge passive
act. DTCs - faults" is sent. After that this parameter is reset automatically to "No".
[No]
DM3
As a result alarms (DM2) which no longer apply are cleared.

15133 Reset act. 2 Yes If this parameter is set to "Yes", a DM11 message "Acknowledge active
DTCs - DM11 faults" is sent. After that this parameter is reset automatically to "No".
[No]
As a result alarms (DM1) which no longer apply are cleared.

15103 SPN version 2 Version 1 / 2 / 3 The J1939 protocol provides 4 different versions for formatting Suspect
Parameter Number. This is important for a correct display of the alarm mes-
[Version 1]
sages.

With this parameter it is defined if formatting occurs according to Version 1,


Version 2 or Version 3. Formatting according to Version 4 is identified auto-
matically.

Details may be found in the engine control J1939 manual.

Notes

This parameter must not be disabled if any J1939 device (like an analog input
device) is connected to the easYgen, even if no ECU is connected!

15156 Logging DM1 2 Most of the J1939 devices release a standardized DM1 message as an error
message on the CAN bus. These messages can be entered into the event list
of the easYgen.

A J1939 device can monitor the state of things of his inputs. When a error
occurs a DM1 message is released.

[On] DM1 messages will be recorded in the event list.

Off DM1 messages will be not recorded in the event list.

Notes

Only known SPNs can be recorded in the event list. These are J1939
Standard SPNs which also can be visualized. Manufacturer specific SPNs will
be ignored.

15127 ECU remote 2 [On] The unit sends J1939 control messages to the ECU. Depending on the
controlled selected device type (parameter 15102 Äp. 308), contains a specific selec-
tion of commands. Available messages are speed deviation and droop for all
ECUs as well as engine start/stop, enable idle mode, rated speed switch and
preglow for some ECUs.

Off The ECU remote control via the J1939 protocol will be disabled.

Notes

The unit sends J1939 control messages to the ECU. Depending on the
selected device type (parameter 15102 Äp. 308), it contains a specific selec-
tion of commands. Available messages are speed deviation and droop for
ECUs as well as engine start/stop, enable idle mode, rated speed switch and
preglow for some ECUs.

Refer to Ä Chapter 7.5 ‘J1939 Protocol’ on page 482 for more detailed infor-
mation.

5537 Speed devia- 2 0 to 1,400 rpm This parameter adjusts the range of the speed deviation around the rated
tion ECU speed, which is sent to the ECU.
[120 rpm]
It relates to the engine rated speed (parameter 1601 Äp. 84).

There are two methods of sending the speed set point to the ECU: With a
speed offset and a speed setpoint. The frequency and power control must be
configured to "PID".

310 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > CAN Interface 2 > J1939 Interface

ID Parameter CL Setting range Description

[Default]

Speed offset

(S6 Scania, EMS2 Volvo, EGS Woodward, Cummins)

The easYgen sends a speed offset with a range of 0 to 100% (every 20 ms).
50% = rated speed.

There is also an internal speed offset configured in the ECU, this parameter
determines what corresponds with 0% or 100%. If there is a positive and a
negative speed offset, they should be symmetrical in the ECU.

We recommend to have the same speed offset configured in the ECU and in
this parameter here. A different setting will result in an additional "controller
gain".

How to test this parameter during commissioning:

Isolated operation

Disable the frequency controller and change parameter 5508 Äp. 272 for the
initial state between 0 and 100%, the engine should change the speed as fol-
lows:

n 0 = rated speed – negative speed offset from ECU


n 50 = rated speed
n 100 = rated speed + positive speed offset from ECU

Mains parallel operation

Check with the set point in the display if the engine is able to deliver the full
power.

Speed set point

(EMR2 Deutz, ADEC MTU, EGS Woodward, EEM SISU, Standard)

The easYgen sends a speed set point in rpm (every 10 ms) that varies
around the rated speed in the range of +/- the speed deviation.

How to test this parameter during commissioning:

Isolated operation

Disable the frequency controller and change parameter 5508 Äp. 272 for the
initial state between 0 and 100%, the engine should change the speed as fol-
lows:

n 0 = rated speed – speed deviation ECU


e.g.: 1,500 – 120 = 1,380 rpm
n 50 = rated speed
e.g.: = 1,500 rpm
n 100 = rated speed + speed deviation ECU
e.g.: 1,500 + 120 = 1,620 rpm

Mains parallel operation

Check with the set point in the display if the engine is able to deliver the full
power.

Keep this value as small as possible, i.e. do not enter a speed deviation of
500, if the engine varies only between 1,400 and 1,600 rpm.

Notes

The Wodward EGS ECU supports both types of speed deviation control and
may be configured either to "Speed offset" or "Speed set point".

37528 easYgen-3400/3500 | Genset Control 311


Configuration
Configure Interfaces > CAN Interface 3

ID Parameter CL Setting range Description

[Default]
In mains parallel operation, the EGS can be configured to receive a real
power set point from the easYgen to control the power. In this case, real
power control must be disabled in the easYgen.

This parameter is only visible if ECU remote controlled (param-


eter 15127 Äp. 310) is configured to "On".

4.6.3 CAN Interface 3


General notes
The CAN bus is a field bus and subject to various dis-
turbances. Therefore, it cannot be guaranteed that
every request will be answered. We recommend to
repeat a request, which is not answered within reason-
able time.

COB ID Messages
Parameters 9104 Äp. 313 and 9105 Äp. 313 use syn-
chronisation and time messages that adhere to the fol-
lowing structure.

UNSIGN MSB LSB


ED 32

bits bits 31 30 29 28-11 10-0

11 bit ID 11 bit ID X 0/1 X 0000000 11 bit


0000000 identifier
0000

Bit Number Value Meaning

31 (MSB) X N/A

30 0 Unit does not generate


SYNC/TIME message

1 Unit generates SYNC/


TIME message

29 X N/A

28-11 0 always

10-0 (LSB) X bits 10-0 of SYNC/TIME


COB ID

312 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > CAN Interface 3

ID Parameter CL Setting range Description

[Default]

3143 Baudrate 2 20 / 50 / 100 / This parameter defines the used Baud rate. Please note, that all participants
125 / 250 / 500 / on the CAN bus must use the same Baud rate.
800 / 1000
kBaud

[250 kBd]

8952 Node-ID CAN- 2 1 to 127 (dec) A number that is unique to the control must be set in this parameter so that
Bus 3 this control unit can be correctly identified on the CAN bus.
[2]
This address number may only be used once on the CAN bus. All additional
addresses are calculated based on this unique device number.

Note

We recommend to configure the Node-IDs for units, which participate in load


sharing, as low as possible to facilitate establishing of communication.

8995 CANopen 2 One bus participant must take over the network management and put the
Master other participants into "operational" mode. The easYgen is able to perform
this task.

[Default The unit starts up in "operational" mode and sends a "Start_Remote_node"


Master] message after a short delay (the delay is the Node ID (param-
eter 8952 Äp. 313) in seconds, i.e. if the Node ID is configured to 2, the mes-
sage will be sent after 2 seconds). If more than one easYgen is configured to
Default Master, the unit with the lower Node ID will take over control. There-
fore, the CAN bus devices, which are intended to act as Default Master
should be assigned a low Node ID. No other device on the CAN bus (except
the easYgens) may operate as Master).

On The unit is the CANopen Master and automatically changes into operational
mode and transmits data.

Off The unit is a CANopen Slave. An external Master must change into opera-
tional mode.

Notes

If this parameter is configured to "Off", the Master controller (for example a


PLC) must send a "Start_Remote_node" message to initiate the load share
message transmission of the easYgen.

If no "Start_Remote_node" message would be sent, the complete system


would not be operational.

9104 COB ID TIME 2 1 to FFFFFFFF This parameter defines whether the unit generates the TIME message or not.
Message hex
Complies with CANopen specification: object 1012, subindex 0; defines the
[100 hex] COB ID of the time object (TIME).

Notes

The structure of this object is shown in Ä ‘COB ID Messages’ on page 312

9105 Cycle of TIME 2 1.0 to 6500.0 s This is the cycle time of the TIME message. If the unit is configured for this
sync. message function (parameter 9104 Äp. 313) it will send the TIME message with this
[10.0 s]
interval.

37528 easYgen-3400/3500 | Genset Control 313


Configuration
Configure Interfaces > RS-232 Interface

4.6.4 Load Share Parameters


ID Parameter CL Setting range Description

[Default]

9923 Load share 2 The interface, which is used for transmitting the load share data is configured
Interface here.

[CAN #3] Use CAN interface 3.

Off Deactivate load share interface.

9921 Transfer rate 2 0.10 to 0.30 s The transfer rate defines the time delay between two fast CAN messages.
LS fast mes-
[0.10 s] In case of CAN systems with a high bus load (e.g. long distance between the
sage
units with low baud rate), a shorter transfer rate (higher time setting) helps to
reduce the bus load.

9920 Load Share 2 2xx Hex / 3xx The first digit of the CAN ID or the range (i.e. 2xx means 200 through 2FF) is
CAN-ID Hex / 4xx Hex / configured here.
5xx Hex
The last two digits will be assigned by the control with the settings from the
[5xx Hex] device number (parameter 1702 Äp. 81).

4.6.5 RS-232 Interface


ID Parameter CL Setting range Description

[Default]

3163 Baudrate 2 2.4 / 4.8 / 9.6 / This parameter defines the baud rate for communications. Please note, that
14.4 / [19.2] / all participants on the bus must use the same baud rate.
38.4 / 56 / 115
kBaud

3161 Parity 2 [No] / Even / The used parity of the interface is set here.
Odd

3162 Stop bits 2 [One] / Two The number of stop bits is set here.

7900 Enable 2 [Yes] The Modbus protocol is enabled.


Modbus pro-
tocol No The Modbus protocol is disabled.

3185 ModBus Slave 2 0 to 255 The Modbus device address, which is used to identify the device via Modbus,
ID is entered here.
[1]
If "0" is configured here, the Modbus is disabled.

3186 Reply delay 2 0.00 to 1.00 s This is the minimum delay time between a request from the Modbus master
time and the sent response of the slave.
[0.00 s]
This time is also required if an external interface converter to RS-485 is used
for example.

314 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > Modbus Protocol

4.6.6 RS-485 Interface


ID Parameter CL Setting range Description

[Default]

3170 Baudrate 2 2.4 / 4.8 / 9.6 / This parameter defines the baud rate for communications. Please note, that
14.4 / [19.2] / all participants on the bus must use the same baud rate.
38.4 / 56 / 115
kBaud

3171 Parity 2 [No] / Even / The used parity of the interface is set here.
Odd

3172 Stop bits 2 [One] / Two The number of stop bits is set here.

3173 Full-, halfdu- 2 [Fullduplex] Fullduplex mode is enabled.


plex mode
Halfduplex Halfduplex mode is enabled.

7908 Enable 2 [Yes] The Modbus protocol is enabled.


Modbus pro-
tocol No The Modbus protocol is disabled.

3188 ModBus Slave 2 0 to 255 The Modbus device address, which is used to identify the device via Modbus,
ID is entered here.
[1]
If "0" is configured here, the Modbus is disabled.

3189 Reply delay 2 0.00 to 2.55 s This is the minimum delay time between a request from the Modbus master
time and the sent response of the slave. This time is required in halfduplex mode.
[0.00 s]

4.6.7 Modbus Protocol


ID Parameter CL Setting range Description

[Default]

3184 Modbus pro- 2 0 to 65535 A modbus protocol may be selected by entering the data protocol ID here. If
tocol number an unknown data protocol ID is configured here, nothing will be transmitted.
Possible data protocol IDs are:

5003 Data telegram

[5010] Data telegram

3179 Detect a gap in 2 [On] If a received modbus command has a gap between its byte of more than 5
a Modbus ms, this command is ignored.
frame
Off The modbus message is not checked.

3181 Power [W] 2 2 to 5 This setting adjusts the format of the 16 bit power values in the data telegram.
exponent 10^x
[3]

Notes

Refer to Ä ‘Power measurement example’ on page 316 for examples.

3182 Voltage [V] 2 -1 to 2 This setting adjusts the format of the 16 bit voltage values in the data tele-
exponent 10^x gram.
[0]

Notes

Refer to Ä ‘Voltage measurement example’ on page 316 for examples.

3183 Current [A] 2 -1 to 0 This setting adjusts the format of the 16 bit current values in the data tele-
exponent 10^x gram.

37528 easYgen-3400/3500 | Genset Control 315


Configuration
Configure Interfaces > Modbus Protocol

ID Parameter CL Setting range Description

[Default]
[0]

Notes

Refer to Ä ‘Power measurement example’ on page 316 for examples.

Power measurement example


Refer to parameter 3181 Äp. 315.

Power measurement:
n The measurement range is 0…250 kW
n Momentary measurement value = 198.5 kW (198.500 W)

Setting Meaning Calculation Transfer value Possible dis-


play format
(16 Bit, max. 32767)

2 102 198500 W / 102 W 1985 198.5 kW

3 103 198500 W / 103 W 198 198 kW

4 104 198500 W / 104 W 19 N/A

5 105 198500 W / 105 W 1 N/A

Voltage measurement example


Refer to parameter 3182 Äp. 315.

Voltage measurement:
n The measurement range is 0…480 V
n Momentary measurement value = 477.8 V

Setting Meaning Calculation Transfer value Possible dis-


play format
(16 Bit, max. 32767)

-1 10-1 477.8 V / 10-1 W 4778 477.8 V

0 100 477.8 V / 100 V 477 477 V

1 101 477.8 V / 101 V 47 N/A

2 102 477.8 V / 102 V 4 N/A

Table 41:

316 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Interfaces > Modem (Active Call Functio...

Current measurement example


Refer to parameter 3183 Äp. 315.

Current measurement:
n The measurement range is 0…500 A
n Momentary measurement value = 345.4 A

Setting Meaning Calculation Transfer value Possible dis-


play format
(16 Bit, max. 32767)

-1 10-1 345.4 A / 10-1 A 3454 345.4 A

0 100 345.4 A / 100 A 345 345 A

Table 42:

4.6.8 Modem (Active Call Function)


General notes The easYgen is equipped with a functionality to send ASCII strings
to serial coupled modems. Through this capability the easYgen is
able, depending on the modem, to actively initiate e-mails, fax and
SMS messages.

Basic functionalities n Three independent trigger units with


– Independent phone numbers
– Independent messages
n Can be activated by LogicsManager
n Dial repeat when unsuccessful
n Chain phone calls (dialing another number if one call failed)
Every individual phone-unit has a couple of individual parameters.
There are three text strings, when the unit is activated, which are
sent out in fixed sequence.
A \0 character terminates a string, however, the \0 is not sent.

Call units The easYgen offers three call units to send out strings via a serial
coupled modem.
This function offers a lot of possibilities, which strongly depend on
the application.

Examples n Call unit 1 can send an e-mail to a given mail address to


inform about the current operating hours. This would be reg-
ular information.
n Call unit 2 can initiate a new upcoming alarm class with the
text of the last active alarm as SMS message.
n Call unit 3 can send an SMS message later to an alternative
mobile number.

37528 easYgen-3400/3500 | Genset Control 317


Configuration
Configure Interfaces > Modem (Active Call Functio...

Symbolic commands and escape Strings can hold symbolic commands. These are sub-commands in
sequences a defined format which will be replaced when sending out data.
They are preceded by an & followed by command characters.
Escape sequences always start with a & character, followed by
specific command strings. Some are replaced by the easYgen with
dedicated replacement strings. Some others are used for flow con-
trol purposes. Unrecognized sequences will be replaced by empty
strings.

Name Command Comment

Literal & && Writes a &.

Pause &p Forces a pause of 2 seconds.

Long pause &P Forces a pause of 30 seconds.

Empty buffer &! Empties the receive buffer.

Limit data length &lxxx; Limits the number of bytes sent out to the value xxx. This is to accommodate
to some modem types with a limited buffer size. If for example an alarm list
shall be sent with a &A command, it´s length could be larger than the modem
can handle. If this command is not defined, the limit will be the default value,
700.

Serial number &s Writes serial number of the device.

Item number &i Writes item number and revision of the device.

Carriage return &c Produces a "carriage return"-character (13).

Newline &n Produces a line break consisting of CR(13) followed by a LF(10).

Control-z &z Produces a ctrl-z-character (26). This is required as last character of a GSM
message.

Check answer &?xxxx; Compare the string in the receive buffer with the expected answer xxxx and
aborts sending with a failure if they are not the same.

Last alarm &e Writes last error on screen as text.

Last alarm time stamp &E Writes the time stamp (date and time) of last active error.

Alarm list &A Writes the content of the alarm list as a list of texts with time stamp (date and
time).

Alarm list without time &a Writes the content of the alarm list as a list of texts.
stamp

Database description &Dxxxx; Writes the description of a database value with the index “xxxx”. For example
the sequence “&D135” will produce the text “Gen. Total power”.

Database value &vxxxx; Writes the content of a database value with the index xxxx. Only numeric
values are displayed. For example the sequence &v135 will display the current
total power as xxxx.xx kw.

Time &t Writes actual time.

Date &d Writes actual date.

GSM header &g Writes a GSM command at+cmgs=.

318 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure LogicsManager

ID Parameter CL Setting range Description

[Default]

4667 Delay for call 2 0 to 600 s If a call of one phone-unit was not successful, it will be repeated after the time
retry delay configured here.
[30 s]

4668 Max. number 2 0 to 600 If a call of one phone-unit was not successful, it will be repeated the number
of call retries of times configured here. If “0” is configured here, the numbers of call retries
[30]
are infinite.

4660 Modem initiali- 2 ToolKit This string is the global basic initialization of the modem. It will be sent at the
zation string beginning of each command sequence. The input is an ASCII string, which
has to be created according to the used modem type. The default setting is
only a placeholder and can be configured to your modem type if needed.

Notes

The string can contain escape sequences.

Please refer to Ä ‘Symbolic commands and escape sequences’


on page 318.

12933 Unit{x} call 2 Determined by With these LogicsManager the trigger for the single unit calls can be created.
requ. LogicsManager This defines a condition when a phone-unit shall call.
12934
[(0 & 1) & 1 If the result of this equation goes to TRUE (positive edge), an internal flag
12935
24.20, 24.21, "call {x} pending" [x = 1 to 3] is set and the unit will try to send a message.
24.22]

4661 Modem com- 2 ToolKit This string is an individual initialization. It will be sent after the global initializa-
mand string (1 tion string. It can define certain functionalities of the modem which may be dif-
4663
of 2) ferent in the different phone-units.
4665
The modem command string (1 of 2) can be maximum 48 characters long,
but can be extended by modem command string (2 of 2).

The total command string sent to the modem always consists of modem com-
mand string (1 of 2) and modem command string (2 of 2). A command string
can consist of any ASCII character (except &).

Notes

For special commands there are escape sequences available. They all start
with &.

Please refer to Ä ‘Symbolic commands and escape sequences’


on page 318.

The start for sending this string to the modem is triggered by the LogicsMan-
ager 12933 Äp. 319.

4662 Modem com- 2 ToolKit This string is an extension of the modem command string described above. It
mand string (2 will be sent immediately after this.
4664
of 2)
4666

4669 Reset call error 2 This parameter resets a call error. After that, it will reset itself to "No".

4670 Yes A reset of a call error is carried out.


4671 [No ] No reset is carried out

4.7 Configure LogicsManager


Logical symbols The easYgen LogicsManager screens show logical symbols
according to the IEC standard by default. However, it is also pos-
sible to change the LogicsManager screens to ASA standard.

37528 easYgen-3400/3500 | Genset Control 319


Configuration
Configure LogicsManager

Refer to Ä Chapter 9.4.2 ‘Logical Symbols’


on page 637 for a table of symbols according to the
different standards.

Internal flags Internal flags within the LogicsManager logical outputs may be pro-
grammed and used for multiple functions.

The flag parameters are listed as one entry in the


parameter table below. For the parameter IDs of each
individual flag parameter refer to Ä Table ‘Flag param-
eter IDs’ on page 320.

Flag {x} Flag 1 Flag 2 Flag 3 Flag 4 Flag 5 Flag 6 Flag 7 Flag 8

Parameter 12230 12240 12250 12260 12270 12280 12290 12300


ID yyyyy

Table 43: Flag parameter IDs

Flag {x} Flag 9 Flag 10 Flag 11 Flag 12 Flag 13 Flag 14 Flag 15 Flag 16

Parameter 12910 12911 12912 12913 12914 12915 12916 12917


ID yyyyy

For conditions and explanation of programming please


refer to Ä Chapter 9.4.1 ‘LogicsManager Overview’
on page 635.

LS-5 The LS-5 command flags may be configured via LogicsManager to


send binary information to the LS-5 LogicsManager system. Within
the LS-5 these commands appear as LogicsManager command
variables as well.

The command parameters are listed as one entry in


the parameter table below. For the parameter IDs of
each individual command parameter refer to Ä Table
‘LS5 command parameter IDs’ on page 320.

LS5 command LS5 command LS5 command LS5 command LS5 command LS5 command LS5 command
{x} 1 2 3 4 5 6

Parameter ID 12979 12980 12981 12982 12983 12984


yyyyy

Table 44: LS5 command parameter IDs

320 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure LogicsManager

For conditions and explanation of programming please


refer to Ä Chapter 9.4.1 ‘LogicsManager Overview’
on page 635.

Timers
Daily time set points
Utilizing the LogicsManager it is possible to establish
specific times of the day that functions (i.e. generator
exerciser) can be enabled.
The two daily time set points are activated each day at
the configured time. Using the LogicsManager these
set points may be configured individually or combined
to create a time range.

Active time set point


Utilizing the LogicsManager it is possible to establish
specific days (or hours, minutes, seconds) that func-
tions (i.e. generator exerciser) can be enabled. The
active switching point is activated only on a specified
day (or hour, minute, second).
The set points may be configured individually or com-
bined via the LogicsManager. You may configure
monthly, daily, hourly, minutely, or even secondly time
set points depending on how you combine the set
points in the LogicsManager.

Weekly time set point


Utilizing the LogicsManager it is possible to establish
specific days of the week that functions (i.e. generator
exerciser) can be enabled.
The weekly time set point is enabled during the indi-
cated day from 0:00:00 hours to 23:59:59 hours.

ID Parameter CL Setting range Description

[Default]

4117 Use ASA sym- 2 Yes Symbols according to the ASA standard are used in LogicsManager screens.
bols
[No] Symbols according to the IEC standard are used in LogicsManager screens.

yyyyy Flag {x} 2 Determined by The flags may be used as auxiliary flags for complex combinations by using
LogicsManager the logical output of these flags as command variable for other logical out-
puts.
[(0 & 1) & 1]
Refer to Ä Table ‘Flag parameter IDs’ on page 320 for the parameter IDs.

Notes

Flag 1 is also used as placeholder in other logical combinations.

37528 easYgen-3400/3500 | Genset Control 321


Configuration
Configure LogicsManager

ID Parameter CL Setting range Description

[Default]
Flag 8 is preset with a timer start and shows different default values com-
pared with .

yyyyy LS5 command 2 Determined by The commands may be used as flags for connected LS-5 units. The results
{x} LogicsManager can be also used within the device own LogicsManager system (LM: 24.23 to
24.28). In the LS-5 the flags appear in two ways:
[(0 & 1) & 1]
n All these single command variables of all easYgen devices are offered
aligned in the LS-5.
n All these single command variables of all easYgen devices are offered
individually in the LS-5.

Refer to Ä Table ‘LS5 command parameter IDs’ on page 320 for the param-
eter IDs.

1652 Timer {x}: Hour 2 0 to 23 h Enter the hour of the daily time set point here.

1657 1652: [8 h] Example

1657: [17 h] n 0 = 0th hour of the day (midnight).


n 23 = 23rd hour of the day (11pm).

1651 Timer {x}: 2 0 to 59 min Enter the minute of the daily time set point here.
Minute
1656 [0 min] Example

n 0 = 0th minute of the hour.


n 59 = 59th minute of the hour.

1650 Timer {x}: 2 0 to 59 s Enter the second of the daily time set point here.
Second
1655 [0 s] Example

n 0 = 0th second of the minute.


n 59 = 59th second of the minute.

1663 Active day 2 Day 1 to 31 Enter the day of the active switch point here.

[1] The active time set point is enabled during the indicated day from 0:00:00
hours to 23:59:59 hours.

Example

n 01 = 1st day of the month.


n 31 = 31st day of the month.

1662 Active hour 2 0 to 23 h Enter the hour of the active switch point here.

[12] The active time set point is enabled every day during the indicated hour from
minute 0 to minute 59.

Example

n 0 = 0th hour of the day.


n 23 = 23rd hour of the day.

1661 Active minute 2 0 to 59 min Enter the minute of the active switch point here.

[0 min] The active time set point is enabled every hour during the indicated minute
from second 0 to second 59.

Example

n 0 = 0th minute of the hour.


n 59 = 59th minute of the hour.

1660 Active second 2 0 to 59 s Enter the second of the active switch point here.

[0 s] The active time set point is enabled every minute during the indicated second.

322 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Counters

ID Parameter CL Setting range Description

[Default]
Example

n 0 = 0th second of the minute.


n 59 = 59th second of the minute.

1670 Monday active 2 Please enter the days of the weekly workdays.

[Yes] The switch point is enabled every Monday.

No The switch point is disabled every Monday.

1671 Tuesday active 2 Please enter the days of the weekly workdays.

[Yes] The switch point is enabled every Tuesday.

No The switch point is disabled every Tuesday.

1672 Wednesday 2 Please enter the days of the weekly workdays.


active
[Yes] The switch point is enabled every Wednesday.

No The switch point is disabled every Wednesday.

1673 Thursday 2 Please enter the days of the weekly workdays.


active
[Yes] The switch point is enabled every Thursday.

No The switch point is disabled every Thursday.

1674 Friday active 2 Please enter the days of the weekly workdays.

[Yes] The switch point is enabled every Friday.

No The switch point is disabled every Friday.

1675 Saturday 2 Please enter the days of the weekly workdays.


active
Yes The switch point is enabled every Saturday.

[No] The switch point is disabled every Saturday.

1676 Sunday active 2 Please enter the days of the weekly workdays.

Yes The switch point is enabled every Sunday.

[No] The switch point is disabled every Sunday.

4.8 Configure Counters


General notes
Maintenance call
A maintenance call will be issued if the configured
number of maintenance hours has expired or the con-
figured number of days has expired since the last
maintenance.
In case of a maintenance call, the display indicates
"Mainten. days exceeded" or "Mainten. hours
exceeded".

37528 easYgen-3400/3500 | Genset Control 323


Configuration
Configure Counters

ID Parameter CL Setting range Description

[Default]

2550 Maintenance 2 0 to 9,999 h This parameter defines the remaining hours until the next maintenance call
hours occurs. Once the generator has been operated for the number of hours con-
[300 h]
figured here, a maintenance message is displayed.

If the maintenance counter is reset either by the push-buttons at the front


panel (refer to Ä Chapter 5.2.1 ‘Front Panel’ on page 336), or by configuring
the parameter "Reset maintenance call" to "Yes" (parameter 2562 Äp. 324),
the maintenance counter is reset to the configured value.

Notes

To disable the "maintenance hours" counter configure "0" for this entry.

2562 Reset mainte- 2 Yes / No If this parameter is configured to "Yes" the maintenance "hours" counter is
nance period reset to the configured value. Once the counter "maintenance hours" has
[No]
hrs been reset, the control unit changes this parameter to "No".

2551 Maintenance 2 0 to 999 d This parameter defines the remaining days until the next maintenance call
days occurs. Once the configured number of days has expired since the last main-
[365 d]
tenance, a maintenance message is displayed.

If the maintenance counter is reset either by the push-buttons at the front


panel (refer to Ä Chapter 5.2.1 ‘Front Panel’ on page 336), or by configuring
the parameter "Reset maintenance call" to "Yes" (parameter 2563 Äp. 324),
the maintenance counter is reset to the configured value.

Notes

To disable the "maintenance days" counter configure "0" for this entry.

2563 Reset mainte- 2 Yes / No If this parameter is configured to "Yes" the "maintenance days" counter is
nance period reset to the configured value. Once the counter has been reset, the control
[No]
days unit changes this parameter to "No".

2567 Code level for 2 This parameter determines the required code level for resetting the counter
reset maint. "Maintenance call in...". User with a lower code level may not access this
function.

The following code levels exist:

0 Operator

1 Service level

2 Temporary commissioner

[3] Commissioner

2515 Counter value 2 0 to 999,999,99 This value is utilized to set the following counters:
preset
[0] n operation hours counter
n kWh counter
n kvarh counter

The number entered into this parameter is the number that will be set to the
parameters listed above when they are enabled.

2574 Set operation 2 Yes The current value of this counter is overwritten with the value configured in
hours in 0.00h "Counter value preset" (parameter 2515 Äp. 324). After the counter has been
(re)set, this parameter changes back to "No" automatically.

[No] The value of this counter is not changed.

Example

324 easYgen-3400/3500 | Genset Control 37528


Configuration
Configure Counters

ID Parameter CL Setting range Description

[Default]

n The counter value preset (parameter 2515 Äp. 324) is configured to


"3456".
n If this parameter is set to "Yes", the "operation hour" counter will be set
to 3456h.

2510 Gen. active 2 Yes The current value of this counter is overwritten with the value configured in
power [0.00 "Counter value preset" (parameter 2515 Äp. 324). After the counter has been
MWh] (re)set, this parameter changes back to "No" automatically.

[No] The value of this counter is not changed.

Example

n The counter value preset (parameter 2515 Äp. 324) is configured to


"3456".
n If this parameter is set to "Yes", the "Generator active power" counter will
be set to 34.56 MWh.

2511 Gen. react. 2 Yes The current value of this counter is overwritten with the value configured in
power [0.00 "Counter value preset" (parameter 2515 Äp. 324). After the counter has been
Mvarh] (re)set, this parameter changes back to "No" automatically.

[No] The value of this counter is not changed.

Example

n The counter value preset (parameter 2515 Äp. 324) is configured to


"3456".
n If this parameter is set to "Yes", the "Generator reactive power" counter
will be set to 34.56 Mvarh.

2513 Gen. -react. 2 Yes The current value of this counter is overwritten with the value configured in
power [0.00 "Counter value preset" (parameter 2515 Äp. 324). After the counter has been
Mvarh] (re)set, this parameter changes back to "No" automatically.

[No] The value of this counter is not changed.

Example

n The counter value preset (parameter 2515 Äp. 324) is configured to


"3456".
n If this parameter is set to "Yes", the "Generator -reactive power" counter
will be set to 34.56 Mvarh.

2541 Counter value 2 0 to 65535 This parameter defines the number of times the control unit registers a start of
preset the generator set. The number entered here will overwrite the current dis-
[0]
played value after confirming with parameter 2542 Äp. 325 on page .

2542 Set number of 2 Yes The current value of the start counter is overwritten with the value configured
starts in "Counter value present". After the counter has been (re)set, this parameter
changes back to "No" automatically.

[No] The value of this counter is not changed..

15154 Operation 2 This parameter configures the source for the operation hours.
hours source
[Internal]
The operation hours are counted internal from the easYgen

ECU/J1939 The operation hours are assumed from the connected ECU (via J1939 CAN
protocol).

2573 Codelevel set 5 0 to 7 This parameter defines which codelevel is necessary to set the operation
operation hours.
hours

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Configuration
Configure Counters

ID Parameter CL Setting range Description

[Default]
[0]

2509 Counter value 0 0 to 999,999,99 When setting the operating hours counter (refer to parameter 2574 Äp. 324),
present the counter always will be set up to the value configured here.
[0]

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Operation
Access Via PC (ToolKit) > Install ToolKit

5 Operation
The easYgen can be operated, monitored and configured using the
following access methods:
n Access via the front panel (easYgen-3500 only)
Ä Chapter 5.2 ‘Front Panel Access’ on page 336
n External access with a PC (easYgen-3400/3500) using the
ToolKit configuration software.
Ä Chapter 5.1.1 ‘Install ToolKit’ on page 327
n External command access using Modbus/CANopen/J1939 pro-
tocols
Ä Chapter 7 ‘Interfaces And Protocols’ on page 477

5.1 Access Via PC (ToolKit)


Version
Woodward’s ToolKit software is required to access the
unit via PC.
– Required version: 3.5.3 or higher
– For information on how to obtain the latest version
see Ä ‘Load from the website’ on page 328.

5.1.1 Install ToolKit


Load from CD
1. Insert the product CD (as supplied with the unit) in the CD-
ROM drive of your computer.
ð The HTML menu is opened automatically in a browser.

The 'autostart' function of your operating


system needs to be activated.
Alternately open the document "start.html" in
the root directory of the CD in a browser.

Fig. 93: Product CD - HTML menu

2. Go to section ‘Software’ and follow the instructions described


there.

Fig. 94: HTML menu section 'Soft-


ware'

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Operation
Access Via PC (ToolKit) > Install ToolKit

Load from the website


The latest version of the ToolKit software can be
obtained from our website.

To get the software from the website:


1. Go to http://www.woodward.com/software
2. Select ToolKit in the list and click the ‘Go’ button.
3. Click ‘More Info’ to get further information about ToolKit.
4. Choose the preferred software version and click ‘Download’.
5. Login with your e-mail address or register first.
ð The download will start immediatly.

Minimum system requirements n Microsoft Windows® 7, Vista, XP (32- & 64-bit)


n Microsoft .NET Framework Ver. 3.5
n 600 MHz Pentium® CPU
n 96 MB of RAM
n Screen
– Resolution: 800 by 600 pixels
– Colors: 256
n Serial Port
n CD-ROM drive

Microsoft .NET Framework 3.5 must be installed on


your computer to be able to install ToolKit.
– If not already installed, Microsoft .NET Framework
3.5 will be installed automatically (internet conec-
tion required).
– Alternatively use the .NET Framework 3.5 installer
found on the Product CD.

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Operation
Access Via PC (ToolKit) > Install ToolKit Configura...

Installation
To install ToolKit:
Run the self-extracting installation package and follow the
on-screen steps to install.

5.1.2 Install ToolKit Configuration Files


Load from CD
1. Insert the product CD (as supplied with the unit) in the CD-
ROM drive of your computer.
ð The HTML menu is opened automatically in a browser.

The 'autostart' function of your operating


system needs to be activated.
Alternately open the document "start.html" in
the root directory of the CD in a browser.

Fig. 95: Product CD - HTML menu

2. Go to section ‘Configuration Files’ and follow the instructions


described there.

Fig. 96: HTML menu section 'Soft-


ware'

Load from the website


The latest version of the ToolKit software can be
obtained from our website.

To get the software from the website:


1. Go to http://www.woodward.com/software/configfiles
2. Insert the part number (P/N) and revision of your device into
the corresponding fields.
3. Select "ToolKit" in the ‘application type’ list.
4. Click ‘Search’.
5. Download the file displayed in the search result.
ð The file is a ZIP archive which must be extracted for use
in ToolKit.

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Operation
Access Via PC (ToolKit) > Install ToolKit Configura...

ToolKit files

*.WTOOL

File name composition: [P/N1]*1-[Revision]_[Language ID]_[P/N2]*2-[Revision]_[# of visualized gens].WTOOL

Example file name: 8440-1234-NEW_US_5418-1234-NEW.WTOOL

File content: Display screens and pages for online configuration, which are associated with the
respective *.SID file.

*.SID

File name composition: [P/N2]*2-[Revision].SID

Example file name: 5418-1234-NEW.SID

File content: All display and configuration parameters available in ToolKit.

*.WSET

File name composition: [user defined].WSET

Example file name: easYgen_settings.WSET

File content: Default settings of the ToolKit configuration parameters provided by the SID file or user-
defined settings read from the unit.

n *1 P/N1 = Part number of the unit


n *2 P/N2 = Part number of the software in the unit

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Operation
Access Via PC (ToolKit) > Connect ToolKit

5.1.3 Configure ToolKit


To change ToolKit settings:
1. Select ‘Tools è Options’.

Fig. 97: Tools Menu

ð The ‘Options’ windows is displayed.


2. Adjust settings as required.

For more information on the individual settings


refer to the ToolKit online help.

ð Changes take effect after klicking ‘OK’.

Fig. 98: Options window


A File locations
B Language setting for tools

5.1.4 Connect ToolKit


Standard connection
To connect ToolKit and the easYgen unit:
1. Plug the null modem cable into the RS-232 serial port of the
unit and the other side to a serial COM port of the PC.

If the PC does not have a serial port to connect


the null modem cable to, use a USB to serial
adapter.

2. Open ToolKit from the Windows Start Menu path ‘Programs


è Woodward è ToolKit 3.x’.
3. From the main ToolKit window, select ‘File è Open Tool...’
click the ‘Open Tool’ icon on the tool bar.
4. Locate and select the desired tool file (*.WTOOL) in the
ToolKit data file directory and click ‘Open’.

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Operation
Access Via PC (ToolKit) > Connect ToolKit

5. From the main ToolKit window, click Device then click “Con-
nect”, or select the Connect icon on the toolbar.
ð The connect dialog will open if the option is enabled.
6. Select the COM port that is connected to the communication
cable.
7. Click the ‘Connect’ button.
ð The identifier of the device that ToolKit is connected to,
will display in the status bar.

Fig. 100: Communications window

Fig. 99: Connect dialog 8. If the communications window opens, select


‘ToolConfigurator’ from the ‘Tool Device’ list and close the
communications window.
ð If the device is security enabled, the login dialog will
appear.
9. Enter the login data if required.
ð Now you are able to edit the easYgen parameters in the
main window.

Any changes are written automatically to the


control unit's memory after pressing [Enter]
to confirm them..

The RS-232 ToolKit connection can be lost if a display


refresh of the easYgen-3500 is executed (ToolKit
reconnects automatically).

CAN bus connection It is also possible to connect to the unit via CAN bus, if a suitable
CAN adapter is used.

We recommend to use the IXXAT USB-to-CAN con-


verter which must use the VCI V3 driver.

To connect ToolKit via CAN:


1. Install the required drivers of the USB-to-CAN converter.
2. Connect the unit.
3. Open ToolKit and select a tool.
4. Select ‘Connect’.
5. Select the CAN connection in the ‘Connect’ window.
6. Configure the correct baud rate and timeout in the properties
dialog of the ‘Connect’ window.

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Operation
Access Via PC (ToolKit) > Connect ToolKit

The Password for CAN Interface 1 (param-


eter 10402 Äp. 81) must be entered before being able
to edit the parameters via CAN.

CAN connection troubleshooting

Error description Cause Solution


Connection error (ToolKit freezes Active connections Temporarily deactivate the infrared port
when trying to establish a connec- via infrared ports (including virtual ports)
tion)
Active connections Temporarily deactivate bluetooth (including
via bluetooth virtual ports)
Additional CANopen Contact Woodward support or provide
devices connected to missing .sid file for additional CANopen
the bus device (Ä ‘SID files for additional CANopen
devices’ on page 333)

SID files for additional CANopen When connecting a PC to the easYgen via CAN bus, other external
devices CANopen devices (like a Phoenix Contact I/O expansion board, for
example) may cause ToolKit to fail to connect.
A cause may be that ToolKit looks for a SID file for the external
device, which does not exist.
A special *.sid file can be created in this case.

For additional support feel free to contact Woodward.

n Create a SID (text) file with the following content:


<?xml version="1.0" encoding="utf-8"?>
<ServiceInterfaceDefinition
xmlns:xsi="http://www.w3.org/
2001/XMLSchema-instance"
Identifier="[device application name]"
Specification="EmptyFile">
</ServiceInterfaceDefinition>
n Name the file [CANopen device identifier].sid
n Store the file in the configured SID directory

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Operation
Access Via PC (ToolKit) > View And Set Values In Too...

5.1.5 View And Set Values In ToolKit


Basic navigation ToolKit offers the following graphical elements for basic navigation:

Graphical element Caption Description

Navigation buttons Select main and subordinate configura-


tion pages

Navigaton list To directly select a configuration page


based on its name

Buttons ‘Previous page’ and ‘Next To go to the previous/next configuration


page’ page (as ordered in the list)

Value and status fields

Graphical element Caption Description

Value field To directly input (alpha)numeric values

Option field To select from a preset list of options

Connection status field Displays active port and unit connection


status

To change the value of a value or option field:


1. Enter the value or select an option from the drop-down list.
2. Press [Enter ] to confirm.
ð The new value is written directly to the unit.

Visualization
Values displayed by visualization graphical elements
cannot be changed.

Graphical element Caption Description

System setup visualization Displays engine/busbar/mains connec-


tion status

Warning indicator Displays status of warning alarms [on/


off]

Error indicator Displays status of shutdown alarms


[on/off]

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Operation
Access Via PC (ToolKit) > View And Set Values In Too...

Search To find specific parameters, settings and monitoring values more


easily, ToolKit includes a full-text search function.
To find a parameter/setting/monitoring value:
1. Select ‘Tools è Search’ from the menu.
ð The ‘Search’ dialog opens.
2. Enter a search term and press [Enter].
ð The results are displayed in the table.
3. Double-click a table entry to go to the visualization/configura-
tion page that includes this parameter/setting/monitoring
value.

Fig. 101: Search dialog

Value trending The value trending view can chart up to eight values over time.
To select values for trending screen:
1. Right-click an analog value field on any configuration/visuali-
sation page and select ‘Add to trend’ from the context-menu.
2. Select ‘Tools è Trending’ from the menu.
ð The trending screen opens.
3. Click the ‘Start’ button to initiate charting.
4. Click the ‘Stop’ button to stop charting the values.
5. To store the tracked data select ‘Export’
ð The tracked data is exported to a .CSV (comma sepa-
rated values) file which can be viewed/edited/analysed in
external applications (e.g. MS Excel/OpenOffice.org
Calc).

Fig. 102: Trending screen

Graphical element Caption Description

‘Start’ Start value charting

‘Stop’ Stop value charting

Zoom controls Adjust detail of value chart

‘Export’ Export to .CSV

‘Properties’ Change scale limits, sample rate, time


span, colors

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Operation
Front Panel Access > Front Panel

5.2 Front Panel Access

The following chapters only apply to model


easYgen-3500 (with front panel and display).

5.2.1 Front Panel

Fig. 103: Front panel and display


A (1) Button Group "Display"
B (2..4) Button Group "Mode"
C (9..11) Button Group "Operation"
D (5..8) Button Group "Navigation"
4 STOP Button
12 LCD Display
13 LED "STOP Mode"
14 LED "ALARMS"

Display The display shows context-sensitive softkey symbols, measuring


values, modes of operation, and alarms.
For information on the softkeys and menus refer to Ä Chapter
5.2.2 ‘Basic Navigation’ on page 337 and the following chapters on
specialized menu screens.

STOP Button
The "STOP" button is always active (independent of
context) and will stop the engine when pressed, except
when operating modes are selected externally.
In this case, the AUTO and MAN Mode push buttons
are also disabled.

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Operation
Front Panel Access > Basic Navigation

Hardware Buttons The button groups provide the following functions via context-sen-
sitive softkeys:
"Display" - Change the method of voltage and power calcula-
tions displayed.
"Mode" - Change the mode of operation.
"Operation" - Used to perform manual operation of the genset
and the breakers.
"Navigation" - Navigation between system and configuration
screens, and alarm list.

LEDs The LEDs indicate the following states:


"STOP Mode" - The left LED indicates that the unit is in STOP
mode.
"ALARMS" - The right LED indicates that alarm messages are
active / present in the control unit.

5.2.2 Basic Navigation


Main Screen After power-up the control unit displays the main screen (Fig. 104).
The main screen can be divided into the following basic sections:
1 Values
2 Status Messages
3 Alarm Messages
4 Single Line Diagram
5 Softkeys

Fig. 104: Main screen

Values The "values" section (Fig. 104/1) of the screen illustrates all meas-
ured power related information including voltages, currents, fre-
quencies, power, and power factor values.

If the mains data display is disabled, the main screen


will only show generator data with bigger digits.

The section's content changes based on the selected


sub-menu screen.
For information on specialized menu screens refer to
Ä Chapter 5.2.4 ‘Specialised Menu Screens’
on page 344

Status Messages The "status message" section (Fig. 104/2) of the screen shows the
actual operating information.

37528 easYgen-3400/3500 | Genset Control 337


Operation
Front Panel Access > Basic Navigation

For a list of all operation states refer to Ä Chapter


9.5.3 ‘Status Messages’ on page 688.

Alarm Messages The "alarm message" section (Fig. 104/3) of the screen shows the
last alarm message that is occurred and not yet acknowledged.

For a list of all alarm messages refer to Ä Chapter


9.5.4 ‘Alarm Messages’ on page 692.

Single Line Diagram The single line diagram (Fig. 104/4) shows the current status of the
engine and power circuit breakers.

This section is also used for manual operation of the


genset.
For additional information refer to Ä Chapter 5.3.2
‘Operating Mode MANUAL’ on page 352.

Softkeys The softkeys (Fig. 104/5) permit navigation between screens,


levels and functions as well as configuration and operation.

Group Softkey Caption Description

Display Display Mode Toggle between delta/wye voltage display.

CAN 1 Change to "CAN interface 1 state" screen.

CAN 2 Change to "CAN interface 2 state" screen.

Ext. I/O Change to external discrete I/Os screen.

Int. I/O Change to internal discrete I/Os screen.

Reset Value Display Reset the maximum value display.

Reset Maintenance Reset the maintenance counter.

Mode AUTOMATIC Mode Selects AUTOMATIC operating mode.

MANUAL Mode Selects MANUAL operating mode.

STOP Selects STOP mode (Hardware button).

Pressing the STOP button for at least 10 seconds, restores the


default display settings for brightness and contrast.

Operation Increase Value Increase selected value.

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Operation
Front Panel Access > Basic Navigation

Group Softkey Caption Description

Decrease Value Decrease selected value.

Confirm Input Confirm and store changed value.

Alarm Seen Only displayed if the Alarm LED is flashing (indicating an alarm is
present, which has not yet been acknowledged as 'Seen').

Resets the horn and acknowledges an alarm as 'Seen'.

Acknowledge Message Acknowledge/Delete message/event.

Test ON/OFF Switch the mains decoupling "Test" ON or OFF.

Open Breaker Open mains/generator breaker (MANUAL mode).

Close Breaker Close mains/generator breaker (MANUAL mode).

Start Generator Start generator (MANUAL mode).

Stop Generator Stop generator (MANUAL mode).

Code req. Request a blink code for one error message from the ECU.

Repeated pressing of this softkey displays all stored error mes-


sages (J1939 Special Screen).

Reset Reset the blink code (J1939 Special Screen).

Navigation Move Up Select previous value/entry.

Move Down Select next value/entry.

Move Cursor Position Move cursor position

Return Return to previous menu.

Next Page Go to following page/screen of the current menu.

Parameter Screen Show parameter screen.

Alarm Screen Show alarm screen.

Help Screen Show help screen

Status Symbols

Menu Screen Symbol Caption Description

Main Screen Voltage Display Mode The index of the symbol indicates whether delta or wye voltage is
displayed and which phases are displayed.

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Operation
Front Panel Access > Basic Navigation

Menu Screen Symbol Caption Description

Single Line AUTOMATIC Mode AUTOMATIC Mode is active.


Diagram

MANUAL Mode MANUAL Mode is active.

STOP Mode STOP Mode is active.

Rotating Field CW Generator or mains rotating field moves clockwise.

Rotating Field CCW Generator or mains rotating field moves counter-clockwise.

Power Detected Power is detected at the respective measuring point (generator,


busbar or mains).

Monitoring Enabled Indicates that the engine delayed monitoring has expired and the
monitoring functions are enabled.

Power Imported Power is imported (at mains interchange).

Power Exported Power is exported (at mains interchange).

Alarm List Alarm Condition Present Indicates that corresponding alarm condition is still present.

Alarm class A/B/C/D/E/F Symbol with "!" indicates that an alarm of class A/B/C/D/E/F is
present present.

Alarm class A/B/C/D/E/F not Symbol without "!" indicates that an alarm of class A/B/C/D/E/F is
present not present.

Setpoints Generator Power Indicates the generator power (actual value).

Mains Power Indicates the mains power (actual value).

Synchroscope Phase Angle Indicates the actual phase angle between busbar and mains or
busbar and generator.

Sequencing Breaker Closed GCB of respective genset in sequence is closed.

Breaker Open GCB of respective genset in sequence is open.

LogicsMan- Delay ON Delay before output becomes TRUE.


ager

Delay OFF Delay before output becomes FALSE.

TRUE/enabled Variable is TRUE (LogicsManager).

The bit is enabled (CAN Interface).

Relay activated (Discrete Outputs)

FALSE/disabled Variable is FALSE (LogicsManager).

The bit is disabled (CAN Interface).

Relay deactivated (Discrete Outputs)

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Operation
Front Panel Access > Basic Navigation

Menu Structure

Fig. 105: Menu structure

The following chapters list notes on specific menu


screens.
For information on standard softkeys and status sym-
bols refer to Ä Chapter 5.2.2 ‘Basic Navigation’
on page 337.

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Operation
Front Panel Access > Standard Menu Screens > Status/Monitoring Screens

5.2.3 Standard Menu Screens

The following chapters list standard menu screens,


where all user input is handled similarly.
For information on standard softkeys and status sym-
bols refer to Ä Chapter 5.2.2 ‘Basic Navigation’
on page 337.
For information on all other menu screens refer to
Ä Chapter 5.2.4 ‘Specialised Menu Screens’
on page 344.

5.2.3.1 Navigation Screens


Navigation screens offer access to sub-menu screens via the dis-
played softkey.
Navigation Screens:
n Measured values
n Synchroscope
n Engine (J1939)
n Diagnostic
n Miscellaneous
Fig. 106: Navigation screen (example)
n Parameter
n Configuration
Press the desired softkey to change to a sub-menu screen.

Sub-menu entries are only displayed if the code


level needed to access them is the same/or
higher than the displayed code level in the center
of the navigation screen.

5.2.3.2 Status/Monitoring Screens


Status/Monitoring screens display monitored values or set parame-
ters.

Status/Monitoring Notes
Screen

Analog inputs/outputs The analog outputs are displayed as a percentage of


the selected hardware range, i.e. 50 % of a 0 to 20
Fig. 107: Status/Monitoring screen mA output refer to 10 mA.
(example) Discrete inputs/outputs The configured logic for the discrete input "N.O./N.C."
will determine how the easYgen reacts to the state of
the discrete input.

If the respective DI is configured to N.O., the unit


reacts on the energized state, if it is configured to
N.C., it reacts on the de-energized state.

Counters and service For additional information on setting/resetting coun-


ters refer to Ä Chapter 4.8 ‘Configure Counters’
on page 323.

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Operation
Front Panel Access > Standard Menu Screens > Value Setting Screens

Status/Monitoring Notes
Screen

Generator Which values are shown in the display and whether


they are correct depends on the measurement type.

Mains Which values are shown in the display and whether


they are correct depends on the measurement type.

Busbar/System ---

J1939 Status ---

Engine (J1939) ---

Analog inputs/outputs ---

Discrete inputs/outputs ---

Generator ---

Busbar ---

Mains ---

Actual date and time ---

Version ---

Load diagnostic ---

Table 45: Status/Monitoring Screens

5.2.3.3 Value Setting Screens


Value setting screens:
n Configure language / clock
n Configure display
n Enter password
n System management

Fig. 108: Value setting screen


(Example)

Use the following softkeys in a value setting screen to select,


change and confirm a setting.

Softkey Description

Select previous value/entry.

Select next value/entry.

Increase selected value.

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Operation
Front Panel Access > Specialised Menu Screens > Main Screen Voltage Display

Softkey Description

Decrease selected value.

Confirm and store changed value.

5.2.4 Specialised Menu Screens


5.2.4.1 Main Screen Voltage Display
The voltage display softkey on the main screen changes the type
of voltage display.

The amount of information available from the system


depends on how the measuring is configured in the
control unit.

The following tables illustrate what values are available depending


on the configured measurement type:

Symbol of the displayed Displayed at parameter setting


voltage

Press 3Ph4W 3Ph3W 1Ph2W 1Ph3W

0× (6×) Delta L1-L2 yes yes yes 1 ---

1× Delta L2-L3 yes yes --- ---

2× Delta L3-L1 yes yes --- yes

3× Wye L1-N yes --- yes yes

4× Wye L2-N yes --- --- ---

5× Wye L3-N yes --- --- yes

Table 46: Measuring point: Generator

1 = Depends on setting of parameter 1858 Äp. 85.

Symbol of the displayed Displayed at parameter setting


voltage

Press 3Ph4W 3Ph3W 1Ph2W 1Ph3W

0× (6×) Delta L1-L2 yes yes yes 1 ---

1× Delta L2-L3 yes yes --- ---

2× Delta L3-L1 yes yes --- yes

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Operation
Front Panel Access > Specialised Menu Screens > Alarm List

Symbol of the displayed Displayed at parameter setting


voltage

Press 3Ph4W 3Ph3W 1Ph2W 1Ph3W

3× Wye L1-N yes --- yes yes

4× Wye L2-N yes --- --- ---

5× Wye L3-N yes --- --- yes

Table 47: Measuring point: Mains

1 = Depends on setting of parameter 1858 Äp. 85.

5.2.4.2 Alarm List


All alarm messages, which have not been acknowledged and
cleared, are displayed. Each alarm is displayed with the alarm
message and the date and time of the alarm occurred in the format
yy-mon-dd hh:mm:ss.ss.

Self-acknowledging alarm messages get a new time-


stamp when initializing the unit (switching on).

Fig. 109: Alarm List screen

Symbol/Softkey Description

Indicates that corresponding alarm condition (class A/B) is


still present.

Indicates that corresponding alarm condition (class A/B) is


no longer present.

Indicates that corresponding alarm condition (class C/D/E/F)


is still present.

Indicates that corresponding alarm condition (class C/D/E/F)


is no longer present.

Symbol with "!" indicates that an alarm of class A/B/C/D/E/F


is present.

n Amber color = alarm class A/B


n Red color = alarm class C/D/E/F

Symbol without "!" indicates that an alarm of class A/B/C/D/


E/F is not present.

Acknowledge the selected alarm message (displayed


inverted).

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Operation
Front Panel Access > Specialised Menu Screens > States easYgen

Acknowledgement is only possible, if the alarm condi-


tion is no longer present. If the Alarm LED is still
flashing (an alarm is present, which has not yet been
acknowledged as 'Seen'), this softkey resets the horn
and acknowledges the alarm as 'Seen'.

5.2.4.3 Sequencing
The sequencing screen shows all gensets participating in load
sharing. The operation mode of each genset as well as the state of
its GCB is shown on this screen.

Symbol Description

AUTOMATIC Mode is active

Fig. 110: Sequencing screen MANUAL Mode is active

STOP Mode is active

GCB of respective genset in sequence is closed.

GCB of respective genset in sequence is open.

Own easYgen device number

The bottom field displays the actual load sharing


values. If this device is not participating in load
sharing, "LD start stop Off" is displayed here.

5.2.4.4 States easYgen


The states of the easYgen devices are displayed. The operation
mode of each genset as well as the state of its GCB is shown on
this screen.

Symbol/Softkey Description

AUTOMATIC Mode is active

Fig. 111: States easYgen MANUAL Mode is active

STOP Mode is active

GCB of respective genset in sequence is closed.

GCB of respective genset in sequence is open.

Own easYgen device number

Other easYgen device numbers

Segment number

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Operation
Front Panel Access > Specialised Menu Screens > Setpoints

5.2.4.5 States LS-5


The states of the LS-5 devices are displayed.

Symbol/Softkey Description

Segment numbers and breaker switch: opened/closed

Segment numbers and isolation switch: opened/closed


Fig. 112: States LS-5

Indicates voltage and frequency are in range

Indicates voltage or frequency are not in range

Indicates dead busbar

LS-5 device numbers

5.2.4.6 Setpoints
The setpoint is displayed on the left and the actual value is dis-
played on the right half of the screen.
The source, which is used for setpoint 1 or setpoint 2, is displayed
with the respective LogicsManager function number.
The set points may only be adjusted if the respective controller is
enabled. Frequency and voltage may be adjusted within the config-
ured operating limits.
Active power may be adjusted between 0 and the configured load
Fig. 113: Setpoints screen control setpoint maximum. The power factor may be adjusted
between 0.71 leading and 0.71 lagging.

Symbol/Softkey Description

Indicates the generator power (actual value).

Indicates the mains power (actual value).

Raise the selected set point.

Lower the selected set point.

37528 easYgen-3400/3500 | Genset Control 347


Operation
Front Panel Access > Specialised Menu Screens > LogicsManager

5.2.4.7 Synchroscope (Generator/Busbar and Busbar/Mains)


The square symbol indicates the actual phase angle between
busbar and generator or mains. The 12 o'clock position on the top
means 0° and the 6 o'clock position on the bottom means 180°.
The frequency and voltage differences are indicated in the center
of the circle.

Symbol/Softkey Description

Fig. 114: Synchroscope (example) Indicates the actual phase angle between busbar and mains
or busbar and generator.

Operating mode MANUAL: Raise voltage/frequency.

Operating mode MANUAL: Lower voltage/frequency.

5.2.4.8 LogicsManager Conditions


This screen displays the conditions of all LogicsManager command
variables, which are located in their respective groups.

Fig. 115: LogicsManager conditions


screen

Symbol Description

Select the highlighted command variable group and display


the state of the command variables in this group.

Variable is TRUE.

Variable is FALSE.

Fig. 116: Command variables screen


(example)

5.2.4.9 LogicsManager
Some parameters of the easYgen are configured via the Logi-
csManager.

Fig. 117: LogicsManager screen

348 easYgen-3400/3500 | Genset Control 37528


Operation
Front Panel Access > Specialised Menu Screens > Mains Decoupling

Configure a logical operation using various command varia-


bles, signs, logical operators, and delay times to achieve the
desired logical output.

Symbol/Softkey Description

Delay before output becomes TRUE.

Delay before output becomes FALSE.

State of the command variable is TRUE.

State of the command variable is FALSE.

Command variable selection field: Change the command


variable group.

Time delay configuration field: Change the cursor position.

Show help screen (displays logical operators)

5.2.4.10 Event History


This screen displays system events. A date/time stamp is added to
each entry.

Symbol/Softkey Description

+ Indicates a condition that is still active.

- The condition is no longer present.

Fig. 118: Event History screen

5.2.4.11 Mains Decoupling

Symbol/Softkey Description

Starts a test mode which allows a comfortable mains decou-


pling configuration.

Fig. 119: Mains decoupling screen

37528 easYgen-3400/3500 | Genset Control 349


Operation
Front Panel Access > Specialised Menu Screens > Genset Bad Parameter Align...

5.2.4.12 CAN Interface 1/2 State

Symbol Description

TRUE/enabled The bit is enabled.

FALSE/disabled The bit is disabled.

Fig. 120: CAN interface state screen


(example)

Section Bit Assignment

Can bus 1 state 1 a TPDO has incorrect mapping parameters

2 an RPDO has incorrect mapping parameters

3 a TPDO has more than 8 bytes

4 an RPDO has more than 8 bytes

CAN 1 monitoring (active state) {x} RPDO {x} is not received at the moment

CAN 1 monitoring (latched state) {x} RPDO {x} has not been received

Can bus 2 state 13 one Node ID is assigned to more than 1 device

CAN 2 monitoring (active state) {x} CAN Node ID {x} is not received at the moment

CAN 2 monitoring (latched state) {x} CAN Node ID {x} has not been received

Table 48: Bit Assigments

5.2.4.13 Genset Bad Parameter Alignment


This screen displays easYgen devices configured differently than
your current device.

Symbol/Softkey Description

The easYgens use the same configuration than your current


device.

The easYgens use a different configuration than your current


Fig. 121: Genset bad parameter align- device.
ment screen

350 easYgen-3400/3500 | Genset Control 37528


Operation
Change Operating Modes > Operating Mode STOP

5.2.4.14 J1939 Special


The status of the configured J1939 ECU error messages is dis-
played here if the unit is configured accordingly.

The following softkeys are only visible if parameter


15127 Äp. 310 is configured to "ON".

Fig. 122: J1939 Special screen


Symbol/Softkey Description

Request a blink code for one error message from the ECU.

Repeated pressing of this softkey displays all stored error


messages.

Reset the blink code. To do this, disable the ignition (ter-


minal U15), press this softkey, and enable the ignition again
within 2 seconds.

5.3 Change Operating Modes


5.3.1 Operating Mode STOP
Usage

Use the STOP button to activate operating mode STOP.

Observe the notes on the system's reaction upon


activation of operating mode STOP as listed
below.

ð This symbol indicates, that operating mode STOP is


selected.

On the easYgen display the symbol is dis-


played in the bottom status bar next to the
single line diagrams.

System reaction In operating mode STOP neither the engine nor the GCB can be
operated. Dependent on the application mode the power circuit
breakers cannot be operated.

37528 easYgen-3400/3500 | Genset Control 351


Operation
Change Operating Modes > Operating Mode MANUAL

CAUTION!
Hazards due to improper use of operating mode
STOP
Selecting the operating mode STOP is not the same
as an EMERGENCY STOP.
In some cases the easYgen will perform additional
logic functions, such as an engine cool down period,
before the engine is stopped.
– For emergency stop functionality use an EMER-
GENCY STOP discrete input, programmed as an F
class alarm.

If the operating mode STOP is selected while the engine was


already stopped the following applies:
n The GCB will not be closed.
n The fuel solenoid relay will not be enabled.
n The start request is ignored.
n The start push buttons (softkeys) are disabled.
n The engine/generator monitoring remains activated (exception:
all monitoring that is delayed by the engine speed).
If the operating mode STOP is selected while the engine was run-
ning the following applies:
n Dependent on the current application mode a soft shut down
will be executed.
n Pressing the STOP button again opens the GCB.
n If the STOP button is pressed again, the cool down will be
interrupted.
If the operating mode STOP is selected while the engine performs
a cool down the following applies:
n Pressing the STOP button again causes an immediate stop of
the cool down and stops the engine.

If the conditions of the LogicsManager function


"Enable MCB" (parameter 12923 Äp. 200) are TRUE,
the MCB will be closed again if it is open in STOP
operating mode.

5.3.2 Operating Mode MANUAL


General usage In the MANUAL operating mode (softkey "MAN Mode") the engine
and the power circuit breakers are operated via the push buttons
along the bottom of the display (softkeys).

Use the softkey ‘MAN Mode’ to activate operating mode


MANUAL.
ð This symbol indicates, that operating mode MANUAL is
selected.

352 easYgen-3400/3500 | Genset Control 37528


Operation
Change Operating Modes > Operating Mode MANUAL

The single line diagram in the bottom status bar will


Fig. 123: Single Line Diagram change according to the application mode.
(Example) All elements that may be operated via the softkeys
have a black frame. All other elements cannot be oper-
ated.

CAUTION!

NOTICE!
The breakers will open immediately without power
reduction.
To open the breaker in a no-load condition, reduce the
load manually in the setpoints screen (Ä Chapter
5.2.4.6 ‘Setpoints’ on page 347).

Example for Application Mode A01 When MANUAL operating mode is selected a black frame softkey
character will appear around the engine to indicate that the push
buttons below this softkey character may be used to start and stop
the engine.
To start the engine:
Press the button below the highlighted engine symbol.
ð Success: The engine starts and the circular arrow and
Fig. 124: Engine Softkey (highlighted) the eye symbol appear.
Failure: No change in the display until the "start failure"
message appears.

To stop the engine:


Press the button below the highlighted engine symbol.
ð Success: The engine stops and the circular arrow and
Fig. 125: Engine Softkey (highlighted) the eye symbol disappear.
Failure: No change in the display until the "stop failure"
message appears.

Overview

Function/ Symbol Available in application mode


Status

Start the engine 3 3 3 3 3 3 3 3 3 3 3

Stop the engine 3 3 3 3 3 3 3 3 3 3 3

37528 easYgen-3400/3500 | Genset Control 353


Operation
Change Operating Modes > Operating Mode AUTOMATIC

Function/ Symbol Available in application mode


Status

Breaker open 3
command is
issued or a clo-
sure of the
breaker is
blocked

No defined 3
breaker state

Open the GCB 3 3 3 3 3 3 3 3 3

Close the GCB 3 3 3 3 3 3 3 3 3

Open the GGB 3 3 3 3 3


*

Close the GGB 3 3 3 3 3


*

Open the MCB 3 3 3 3 3

Close the MCB 3 3 3 3 3

* The GGB can not be operated via softkey.

Symbol Description

Generator or mains rotating field moves clockwise.

Generator or mains rotating field moves counter-clockwise.

Power is detected at the respective measuring point (gener-


ator, busbar, or mains).

Indicates that the engine delayed monitoring has expired


and the monitoring functions are enabled.

Power is imported (at mains interchange).

Power is exported (at mains interchange).

Table 49: Status Symbols

5.3.3 Operating Mode AUTOMATIC


General usage In the AUTOMATIC operating mode, all engine, GCB, and/or MCB
functions are operated via an interface, or automatically by the
control unit (i.e. a mains failure).

354 easYgen-3400/3500 | Genset Control 37528


Operation
Restore Language Setting

The function of the easYgen depends on the configu-


ration of the unit and how the external signals are
used.

Use the softkey ‘AUTO Mode’ to activate operating mode


AUTOMATIC.
ð This symbol indicates, that operating mode AUTOMATIC
is selected.

For a more detailed description of the start/stop


sequence of the engine and the associated parame-
ters refer to Ä Chapter 4.5.11 ‘Automatic Run’
on page 243.
The main functions are briefly described in the fol-
lowing sections.

Start engine The engine is started via a remote start signal.


Prerequisites:
n The AUTOMATIC operating mode is enabled.
n The start request is enabled by the LogicsManager "Start req.
in AUTO".
n No shut down alarm is present. (for explanation of the alarm
classes refer to Ä Chapter 9.5.1 ‘Alarm Classes’ on page 687).
n The engine is ready for operation.
n The GCB is open.

Auto mains failure operation (AMF)


Auto mains failure operation is available in application
mode , , , , and .

If the AUTOMATIC operating mode is enabled and the mains fail,


the engine and the power circuit breakers will be operated
according to the current application mode.
Prerequisites:
n The AUTOMATIC operating mode is enabled.
n The parameter "Emergency power" is configured to "On".
n The configured mains failure limits are reached.
n The configured delay times have expired.
n No shut down alarm is present. (for explanation of the alarm
classes refer to Ä Chapter 9.5.1 ‘Alarm Classes’ on page 687).
n The engine is ready for operation.

5.4 Restore Language Setting


Due to the multilingual capability of the unit, it may happen that the
display language of the easYgen is set to a language, the operator
is unable to read or understand.

37528 easYgen-3400/3500 | Genset Control 355


Operation
Restore Language Setting

In this case, the following proceeding helps to restore the desired


language.
In order to change the language setting, press the softkeys in the
following order:

Fig. 126: Front panel and display


1. Press softkey [5] until you return to the starting screen (as
shown in Fig. 126)
2. Press softkey [6] once to access the "Parameter" screen
3. Press softkey [1] once to access the "Configure language /
clock" screen
4. Press softkey [8] once to edit the language setting
5. Press softkeys [10] or [11] to select the desired language.
6. Press softkey [8] once to commit the language setting .
ð The desired display language is restored.

356 easYgen-3400/3500 | Genset Control 37528


Application
Application Modes Overview

6 Application
6.1 Application Modes Overview
The genset control provides the following basic functions via the
application modes listed below.

For detailed information on the application modes and


special applications refer to Ä Chapter 6 ‘Application’
on page 357.

Application Mode Symbol Function

None No breaker control.

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop

GCBopen GCB control (open)

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n Mains failure detection with mains decoupling (GCB)

GCB GCB control (open/close)

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n Mains failure detection with mains decoupling (GCB)

GCB/MCB GCB/MCB control (open/close)

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n MCB operation (relay outputs to open and close MCB)
n Mains failure detection with mains decoupling (GCB and/or MCB)
n Auto mains failure operation (AMF)

GCB/GGB GCB/GGB control (open/close)

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)

37528 easYgen-3400/3500 | Genset Control 357


Application
Application Modes Overview

Application Mode Symbol Function

n GCB operation (relay output to close GCB)


n GGB operation (relay output to open and close the GGB)
n Mains failure detection with mains decoupling (GCB)

GCB/GGB/MCB GCB/GGB/MCB control (open/close)

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n GGB operation (relay output to open and close the GGB)
n MCB operation (relay outputs to open and close the MCB)
n Mains failure detection with mains decoupling (GCB/MCB)
n Auto mains failure operation (AMF)

GCB/LS5 GCB/LS5

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n Connection to LS-5 system, LS5 runs as independent unit (Mode “LS5”)
n Auto mains failure operation (AMF) guided by LS-5 system

GCB/L-MCB GCB/L-MCB

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current,


power,coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n MCB operation via LS-5, LS-5 runs as slave unit (Mode “L-MCB”)
n Mains failure detection with mains decoupling via LS-5 (MCB)
n Auto mains failure operation (AMF)

GCB/GGB/L-MCB GCB/GGB/L-MCB

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n GGB operation (relay output to open and close the GGB)
n MCB operation via LS-5, LS-5 runs as slave unit (Mode “L-MCB”)
n Mains failure detection with mains decoupling via LS-5 (MCB)
n Auto mains failure operation (AMF)

GCB/L-GGB GCB/L-GGB

This application mode provides the following functions:

358 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A01 (None)

Application Mode Symbol Function

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n GGB operation via LS-5, LS-5 runs as slave unit (Mode “L-GGB”)

Notes

This is an application mode for isolated operation only. The parallel to mains operation is
not supported.

GCB/L-GGB/L-MCB GCB/L-GGB/L-MCB

This application mode provides the following functions:

n Measuring of engine/generator parameters (i.e. voltage, frequency, current, power,


coolant temperature, oil pressure, etc.)
n Engine start/stop
n Engine/generator protection (relay output to open GCB)
n GCB operation (relay output to close GCB)
n GGB operation via LS-5, LS-5 runs as slave unit (Mode “L-GGB”)
n MCB operation via LS-5, LS-5 runs as slave unit (Mode “L-MCB”)
n Mains failure detection with mains decoupling via LS-5 (MCB)
n Auto mains failure operation (AMF)

6.2 Basic Applications


6.2.1 Application Mode A01 (None)
This application mode ( ) may be used, where the breaker con-
trol is done external. In this case, the easYgen will function as an
engine control with generator and engine protection. The control
does not operate any breaker. Emergency mode (AMF operation)
is not supported in this application mode.

37528 easYgen-3400/3500 | Genset Control 359


Application
Basic Applications > Application Mode A01 (None)

Fig. 127: Application mode A01 (schematic)

The easYgen requires the feedback reply from GCB


and MCB in this application mode. These replies are
used to define, whether the easYgen controls fre-
quency, shares the load with other gensets or per-
forms active load control.

The following feedback signals are used in this application mode


and fixed to the respective discrete inputs:
n DI 7 "Reply MCB" (mains parallel)
n DI 8 "Reply GCB" (normally closed (break) contact)

If the easYgen is intended to be operated in parallel


with the mains, the mains voltage measuring inputs
must be connected.
If an external mains decoupling is performed, jumpers
between busbar and mains voltage measuring inputs
may be installed.

360 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A02 (GCBo...

Engine operation in AUTOMATIC Engine starts, if


(basic function)
n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)
AND
n A shut down alarm is not present AND
n The engine is ready for operation
Engine stops, if
n The reply GCB is open AND the LogicsManager "Start req. in
AUTO" is not fulfilled (FALSE) OR
n A shut down alarm occurs
Being parallel to mains or to other generator, the generator power
will be reduced before.

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

6.2.2 Application Mode A02 (GCBopen)


This application mode ( ) may be used for isolated operation
applications.
In this case, the easYgen will function as an engine control with
generator and engine protection. The control unit can only open
the GCB. Emergency mode (AMF operation) is not supported in
this application mode.

37528 easYgen-3400/3500 | Genset Control 361


Application
Basic Applications > Application Mode A02 (GCBo...

Fig. 128: Application mode A02 (schematic)

The easYgen requires the feedback reply from GCB


and MCB in this application mode. These replies are
used to define, whether the easYgen controls fre-
quency, shares the load with other gensets or per-
forms active load control.

The following feedback signals and commands are used in this


application mode and fixed to the respective discrete inputs and
outputs:
n DI 7 "Reply MCB" (mains parallel)
n DI 8 "Reply GCB" (normally closed (break) contact)
n DO 7 "Command: GCB open"

If the easYgen is intended to be operated in parallel


with the mains, the mains voltage measuring inputs
must be connected.
If an external mains decoupling is performed, jumpers
between busbar and mains voltage measuring inputs
may be installed.

362 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A03 (GCB)

Engine operation in AUTOMATIC Engine starts, if


(basic function)
n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)
AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is released.
Engine stops, if
n The reply GCB is open AND the LogicsManager "Start req. in
AUTO" is not fulfilled (FALSE) OR
n A shut down alarm occurs
Being parallel to mains or to other generator, the generator power
will be reduced before.

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

6.2.3 Application Mode A03 (GCB)


This application mode ( ) may be used in applications, where
only the GCB is operated by the easYgen.
If it is used for isolated or mains parallel operations, mains decou-
pling should be performed by the GCB or an external provision.
The easYgen will function as an engine control with generator and
engine protection. The control unit can open and close the GCB.
Emergency mode (AMF operation) is not supported in this applica-
tion mode.

37528 easYgen-3400/3500 | Genset Control 363


Application
Basic Applications > Application Mode A03 (GCB)

Fig. 129: Application mode A03 (schematic)

The easYgen requires the feedback reply from GCB


and MCB in this application mode. These replies are
used to define, whether the easYgen controls fre-
quency, shares the load with other gensets or per-
forms active load control.

The following feedback signals and commands are used in this


application mode and fixed to the respective discrete inputs and
outputs:
n DI 7 "Reply MCB" (mains parallel)
n DI 8 "Reply GCB" (normally closed (break) contact)
n DO 6 "Command: GCB close"
n DO 7 "Command: GCB open" (optionally)

364 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A04 (GCB/...

If the easYgen is intended to be operated in parallel


with the mains, the mains voltage measuring inputs
must be connected.
If an external mains decoupling is performed, jumpers
between busbar and mains voltage measuring inputs
may be installed.

Engine operation in AUTOMATIC Engine starts, if


(basic function)
n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)
AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed.
n If the voltage of generator and busbar is in range, the GCB will
be synchronized
n If the voltage of generator is in range and the busbar is dead
and no other GCB is closed, the GCB will be closed
Engine stops, if
n The LogicsManager "Start req. in AUTO" is not fulfilled
(FALSE) OR
n A shut down alarm occurs
Being parallel to mains or to other generator, the generator power
will be reduced, before the GCB will be opened.

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

6.2.4 Application Mode A04 (GCB/MCB)


This application mode ( ) may be used for mains parallel opera-
tion. In this case, the easYgen will function as an engine control
with generator, mains and engine protection.
The control unit can open and close the GCB and the MCB. The
breaker transition modes “Open Transition”, “Closed Transition”,
“Interchange” and “Parallel” are possible.
The Emergency mode (AMF operation) is supported in this applica-
tion mode.

37528 easYgen-3400/3500 | Genset Control 365


Application
Basic Applications > Application Mode A04 (GCB/...

Fig. 130: Application mode A04 (schematic)

The easYgen requires the feedback reply from both


circuit breakers in this application mode. These replies
are used to define, whether the easYgen controls fre-
quency, shares the load with other gensets or per-
forms active load control.

The following feedback signals and commands are used in this


application mode and fixed to the respective discrete inputs and
outputs:
n DI 7 "Reply MCB" (mains parallel)
n DI 8 "Reply GCB" (normally closed (break) contact)
n DO 6 "Command: GCB close"
n DO 7 "Command: GCB open" (optionally)
n DO 8 "Command: MCB close"
n DO 9 "Command: MCB open"

Engine operation in AUTOMATIC Engine starts, if


(basic function)

366 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A05 (GCB/...

n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)


AND
n A shut down alarm is not present AND
n The engine is ready for operation
According to the current active breaker transition mode the GCB
and MCB will be operated.
Engine stops, if
n The LogicsManager "Start req. in AUTO" is not fulfilled
(FALSE) OR
n A shut down alarm occurs
According to the current active breaker transition mode the GCB
and MCB will be operated.

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

Auto mains failure operation (AMF) Engine starts, if


in AUTOMATIC (basic function)
n The configured mains failure limits are reached AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the MCB will be opened and the GCB will be
closed.
Engine stops, if
n The mains values are back in range AND
n The mains settling time is expired
According to the current active breaker transition mode the GCB
and MCB will be operated.

6.2.5 Application Mode A05 (GCB/GGB)


This application mode ( ) may be used in applications, where a
common generator group breaker connects the generator busbar
with the load. The GGB is closed, if a configured generator power
is available. The GGB opens, if the last GCB is opened. The appli-
cation can be an isolated operation or a parallel to mains opera-
tion.
In this case, the easYgen will function as an engine control with
generator, mains and engine protection. The control unit can open
and close the GCB and the GGB.
The Emergency mode (AMF operation) is not supported in this
application.

37528 easYgen-3400/3500 | Genset Control 367


Application
Basic Applications > Application Mode A05 (GCB/...

Fig. 131: Application mode A05 (schematic)

The easYgen requires the feedback reply from the


GCB, GGB and MCB in this application mode. Load
busbar connected to mains is signalized as “reply
MCB”. These replies are used to define, whether the
easYgen controls frequency, shares the load with
other gensets or performs active load control.

The following feedback signals and commands are used in this


application mode and fixed to the respective discrete inputs and
outputs:
n DI 7 "Reply MCB" (mains parallel)
n DI 8 "Reply GCB" (normally closed (break) contact)
n DO 6 "Command: GCB close"
n DO 7 "Command: GCB open"
n DO 10 "Command: GGB close"
n DO 11 "Command: GGB open"

Engine operation in AUTOMATIC Engine starts, if


(basic function)
n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)
AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed.

368 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A06 (GCB/...

n If the voltage of generator and busbar is in range, the GCB will


be synchronized
n If the voltage of generator is in range and the busbar is dead
and no other GCB is closed, the GCB will be closed
With configured generator power matched, the GGB closure is
executed.
n If the voltage of generator and busbar is in range the GCB will
be synchronized
n If the voltage of generator is in range and the load busbar is
dead, the GCB will be closed
Engine stops, if
n The LogicsManager "Start req. in AUTO" is not fulfilled
(FALSE) OR
n A shut down alarm occurs
Being parallel to mains or to other generator, the own generator
power will be reduced, before the GCB will be opened.
The GGB will be opened, if no GCB is closed anymore.

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

6.2.6 Application Mode A06 (GCB/GGB/MCB)


This application mode ( ) may be used for mains parallel opera-
tion, where a common generator group breaker connects the gen-
erator busbar with the load. In this case, the easYgen will function
as an engine control with generator, mains and engine protection.
The control unit can open and close the GCB, GGB and the MCB.
The GGB is closed, if a configured generator power is available.
The GGB opens, if the last GCB is opened. The breaker transition
modes “Open Transition”, “Closed Transition”, “Interchange” and
“Parallel” are possible.
Emergency mode (AMF operation) is not supported in this applica-
tion.

37528 easYgen-3400/3500 | Genset Control 369


Application
Basic Applications > Application Mode A06 (GCB/...

Fig. 132: Application mode A06 (schematic)

The easYgen requires the feedback reply from GCB,


GGB and MCB in this application mode. These replies
are used to define, whether the easYgen controls fre-
quency, shares the load with other gensets or per-
forms active load control.

The following feedback signals and commands are used in this


application mode and fixed to the respective discrete inputs and
outputs:
n DI 7 "Reply MCB" (mains parallel)
n DI 8 "Reply GCB" (normally closed (break) contact)
n DI 9 "Reply GGB" (normally closed (break) contact)
n DO 6 "Command: GCB close"
n DO 7 "Command: GCB open" (optionally)
n DO 8 "Command: MCB close"
n DO 9 "Command: MCB open"
n DO 10 "Command: GGB close"
n DO 11 "Command: GGB open"

Engine operation in AUTOMATIC Engine starts, if


(basic function)

370 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A06 (GCB/...

n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)


AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed.
n If the voltage of generator and generator busbar is in range,
the GCB will be synchronized
n If the voltage of generator is in range and the generator
busbar is dead and no other GCB is closed, the GCB will be
closed
With configured generator power matched, the GGB and MCB will
be operated according to the current active breaker transition
mode.
Engine stops, if
n The LogicsManager "Start req. in AUTO" is not fulfilled
(FALSE) OR
n A shut down alarm occurs
If all units stopped to the same time, the load will be transferred
back to mains according to the current active breaker transition
mode.
Being parallel to mains or to other generator, the own generator
power will be reduced, before the GCB will be opened.
The GGB will be opened, if no GCB is closed anymore.

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

Auto mains failure operation (AMF) Engine starts, if


in AUTOMATIC (basic function)
n The configured mains failure limits are reached AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed.
n If the voltage of generator and generator busbar is in range,
the GCB will be synchronized
n If the voltage of generator is in range and the generator busbar
is dead, no other GCB is closed and the GGB is open, the
GCB will be closed
With configured generator power matched, the GGB and MCB will
be operated according to the current active breaker transition
mode.
Engine stops, if
n The mains values are back in range AND
n The mains settling time is expired
The load will be transfered back to mains according to the current
active breaker transition mode.
The GGB will be opened, if no GCB is closed anymore.

37528 easYgen-3400/3500 | Genset Control 371


Application
Basic Applications > Application Mode A07 (GCB/...

6.2.7 Application Mode A07 (GCB/LS5)


This application mode ( ) may be used in applications, where
several breakers as incoming mains breaker, generator group
breaker or tie breaker must be operated. In this case, the easYgen
will function as an engine control with generator and engine protec-
tion.
The control unit can open and close the GCB. The CAN connected
LS-5 system operates all other breakers in the system. The appli-
cation can be an isolated operation or a parallel to mains opera-
tion. The LS-5 system runs independent on the easYgen (applica-
tion mode “LS5”). The mains protection (mains decoupling) is
executed by the LS-5 at the interchange point(s).
The Emergency mode (AMF operation) is supported and depends
on configured segments which are monitored for “out of operating
range”. The LS-5 at the interchange point can provide the easYgen
with active power and reactive power measurement.

Fig. 133: Application mode A07 (schematic)

372 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A07 (GCB/...

The easYgen requires only the feedback reply from the


GCB in this application mode. The other breaker
replies are connected at the particular LS-5. The LS-5
system informs the easYgen so, that the easYgen can
control frequency, share load with other gensets or
perform active load control.

The following feedback signals and commands are used in this


application mode and fixed to the respective discrete inputs and
outputs:
n DI 8 "Reply GCB" (normally closed (break) contact)
n DO 6 "Command: GCB close"
n DO 7 "Command: GCB open" (optionally)

Refer to the LS-5 Manual 37527 for details on the


easYgen/LS-5 system configuration.

Engine operation in AUTOMATIC Engine starts, if


(basic function)
n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)
AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed.
n If the voltage of generator and busbar is in range, the GCB will
be synchronized
n If the voltage of generator is in range and the busbar is dead
and no other GCB is closed, the GCB will be closed
Engine stops, if
n The LogicsManager "Start req. in AUTO" is not fulfilled
(FALSE) OR
n A shut down alarm occurs
Being parallel to mains or to other generator, the generator power
will be reduced, before the GCB will be opened.

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

Auto mains failure operation (AMF) Engine starts, if


in AUTOMATIC (basic function)
n Minimum one configured segment is out of range AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed. 1
n If the voltage of generator and busbar is in range, the GCB will
be synchronized
n If the voltage of generator is in range and the generator
busbar is dead, no other GCB is closed and the generator
busbar is not connected to mains, the GCB will be closed

37528 easYgen-3400/3500 | Genset Control 373


Application
Basic Applications > Application Mode A08 (GCB/...

With configured generator power matched, the GGB and MCB will
be operated according to the current active breaker transition
mode.
Engine stops, if
n The mains values are back in range AND
n The mains settling time is expired 2
The generator power will be reduced, before the GCB will be
opened.

1= The LS-5 at the interchange point has to open the


MCB, if the mains fail.
2 = The mains settling time runs in the LS-5 at the
interchange point. The easYgen indicates a running
mains settling time.

6.2.8 Application Mode A08 (GCB/L-MCB)


This application mode ( ) may be used for mains parallel opera-
tion. In this case, the easYgen will function as an engine control
with generator and engine protection.
The control unit can open and close the GCB. The easYgen oper-
ates the MCB with a LS-5 unit, running in a slave mode (applica-
tion mode “L-MCB”). The breaker transition modes “Open Transi-
tion”, “Closed Transition”, “Interchange” and “Parallel” are possible.
The mains protection (mains decoupling) is executed by the LS-5.
The Emergency mode (AMF operation) is supported in this applica-
tion mode. The LS-5 can provide the easYgen with active power
and reactive power measurement.

374 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A08 (GCB/...

Fig. 134: Application mode A08 (schematic)

The easYgen requires only the feedback reply from the


GCB in this application mode. The MCB feedback
reply is connected at the LS-5. The LS-5 informs the
easYgen so, that the easYgen(s) can control fre-
quency, share load with other gensets or perform
active load control.

The following feedback signals and commands are used in this


application mode and fixed to the respective discrete inputs and
outputs:
n DI 8 "Reply GCB" (normally closed (break) contact)
n DO 6 "Command: GCB close"
n DO 7 "Command: GCB open" (optionally)

37528 easYgen-3400/3500 | Genset Control 375


Application
Basic Applications > Application Mode A08 (GCB/...

Refer to the LS-5 Manual 37527 for details on the


easYgen/LS-5 system configuration.

Engine operation in AUTOMATIC Engine starts, if


(basic function)
n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)
AND
n A shut down alarm is not present AND
n The engine is ready for operation
According to the current active breaker transition mode the GCB
and MCB will be operated. 1
Engine stops, if
n The LogicsManager "Start req. in AUTO" is not fulfilled
(FALSE) OR
n A shut down alarm occurs
According to the current active breaker transition mode the GCB
and MCB will be operated.

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

Auto mains failure operation (AMF) Engine starts, if


in AUTOMATIC (basic function)
n The configured mains failure limits are reached AND 2
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the MCB will be opened and the GCB will be
closed.
Engine stops, if
n The mains values are back in range AND 2
n The mains settling time is expired 3
According to the current active breaker transition mode the GCB
and MCB will be operated.

1= The MCB is operated by the LS-5. The LS-5 itself


must be free of any alarm class C and E.
2 = The mains failure limits are configured in the LS-5
(operating range system A).
3 = The mains settling time runs in the LS-5 at the
interchange point. The easYgen indicates a running
mains settling time.

376 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A09 (GCB/...

6.2.9 Application Mode A09 (GCB/GGB/L-MCB)


This application mode ( ) may be used for mains parallel opera-
tion, where a common GGB shall be operated by the easYgen and
a MCB shall be operated far away. In this case, the easYgen will
function as an engine control with generator and engine protection.
The control unit can open and close the GCB and the GGB. The
GGB is closed, if a configured generator power is available. The
GGB opens, if the last GCB is opened. The breaker transition
modes “Open Transition”, “Closed Transition”, “Interchange” and
“Parallel” are possible. The easYgen operates the MCB with a
LS-5 unit, running in a slave mode (application mode “L-MCB”).
The mains protection (mains decoupling) is executed by the LS-5.
The Emergency mode (AMF operation) is supported in this applica-
tion mode. The LS-5 can provide the easYgen(s) with active power
and reactive power measurement.

Fig. 135: Application mode A09 (schematic)

37528 easYgen-3400/3500 | Genset Control 377


Application
Basic Applications > Application Mode A09 (GCB/...

The easYgen requires the feedback reply from the


GCB and GGB in this application mode. The MCB
feedback reply is connected at the LS-5. The LS-5
informs the easYgen so, that the easYgen(s) can con-
trol frequency, share load with other gensets or per-
form active load control.

The following feedback signals and commands are used in this


application mode and fixed to the respective discrete inputs and
outputs:
n DI 8 "Reply GCB" (normally closed (break) contact)
n DI 9 "Reply GGB" (normally closed (break) contact)
n DO 6 "Command: GCB close"
n DO 7 "Command: GCB open" (optionally)
n DO 10 "Command: GGB close"
n DO 11 "Command: GGB open"

The easYgen uses in this application mode the mains


voltage measuring to measure the load busar voltage.
All measured values shown as “mains” voltage are
here in real the load busbar.

Refer to the LS-5 Manual 37527 for details on the


easYgen/LS-5 system configuration.

Engine operation in AUTOMATIC Engine starts, if


(basic function)
n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)
AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed.
n If the voltage of generator and busbar is in range, the GCB will
be synchronized
n If the voltage of generator is in range and the generator
busbar is dead, no other GCB is closed and the GGB is open,
the GCB will be closed
With configured generator power matched, the GGB and MCB will
be operated according to the current active breaker transition
mode. 1
Engine stops, if
n The LogicsManager "Start req. in AUTO" is not fulfilled
(FALSE) OR
n A shut down alarm occurs
If all units stopped to the same time, the load will be transferred
back to mains according to the current active breaker transition
mode.
Being parallel to mains or to other generator, the own generator
power will be reduced, before the GCB will be opened.
The GGB will be opened, if no GCB is closed anymore.

378 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A10 (GCB/...

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

Auto mains failure operation (AMF) Engine starts, if


in AUTOMATIC (basic function)
n The configured mains failure limits are reached AND 2
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed.
n If the voltage of generator and busbar is in range, the GCB will
be synchronized
n If the voltage of generator is in range and the generator
busbar is dead, no other GCB is closed and the GGB is open,
the GCB will be closed
With configured generator power matched, the GGB and MCB will
be operated according to the current active breaker transition
mode.
Engine stops, if
n The mains values are back in range AND 2
n The mains settling time is expired 3
The load will be transfered back to mains according to the current
active breaker transition mode.
The GGB will be opened, if no GCB is closed anymore.

1= The MCB is operated by the LS-5. The LS-5 itself


must be free of any alarm class C and E.
2 = The mains failure limits are configured in the LS-5
(operating range system A).
3 = The mains settling time runs in the LS-5 at the
interchange point. The easYgen indicates a running
mains settling time.

6.2.10 Application Mode A10 (GCB/L-GGB)


This application mode ( ) may be used in applications, where a
common generator group breaker connects the generator busbar
with the load. In this case, the easYgen will function as an engine
control with generator and engine protection.
The control unit can open and close the GCB. The easYgen oper-
ates the GGB with a LS-5 unit, running in a slave mode (applica-
tion mode “L-GGB”). The GGB is closed, if a configured generator
power is available. The GGB opens, if the last GCB is opened. The
application must be an isolated operation. The easYgen operates
the GGB with a LS-5 unit, running in a slave mode (application
mode “L-GGB”).
The Emergency mode (AMF operation) is not supported in this
application mode.

37528 easYgen-3400/3500 | Genset Control 379


Application
Basic Applications > Application Mode A10 (GCB/...

This application mode supports only single- or multiple


generators, which run permanent in isolated operation.

Fig. 136: Application mode A10 (schematic)

The easYgen requires the feedback reply of the GCB


and GGB in this application mode. These replies are
used to define, whether the easYgen controls fre-
quency or shares the load.

The following feedback signals and commands are used in this


application mode and fixed to the respective discrete inputs and
outputs:
n DI 8 "Reply GCB" (normally closed (break) contact)
n DO 6 "Command: GCB close"
n DO 7 "Command: GCB open" (optionally)

Refer to the LS-5 Manual 37527 for details on the


easYgen/LS-5 system configuration.

Engine operation in AUTOMATIC Engine starts, if


(basic function)

380 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A11 (GCB/...

n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)


AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed.
n If the voltage of generator and busbar is in range, the GCB will
be synchronized
n If the voltage of generator is in range and the busbar is dead
and no other GCB is closed, the GCB will be closed
With configured generator power matched, the GGB closure is
executed.
Engine stops, if
n The LogicsManager "Start req. in AUTO" is not fulfilled
(FALSE) OR
n A shut down alarm occurs
Being parallel to mains or to other generator, the generator power
will be reduced, before the GCB will be opened.
The GGB will be opened, if no GCB is closed anymore.

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

6.2.11 Application Mode A11 (GCB/L-GGB/L-MCB)


This application mode ( ) may be used for mains parallel opera-
tion, where a common GGB and a MCB shall be operated by LS-5.
In this case, the easYgen will function as an engine control with
generator and engine protection.
The control unit can open and close the GCB. The GGB is closed,
if a configured generator power is available. The GGB opens, if the
last GCB is opened. The breaker transition modes “Open Transi-
tion”, “Closed Transition”, “Interchange” and “Parallel” are possible.
The easYgen operates the GGB with a LS-5 unit, running in a
slave mode (application mode “L-GGB”). The easYgen operates
the MCB with a LS-5 unit, running in a slave mode (application
mode “L-MCB”). The mains protection (mains decoupling) is exe-
cuted by the LS-5 of the MCB.
The Emergency mode (AMF operation) is supported in this applica-
tion mode. The LS-5 of the MCB can provide the easYgen with
active power and reactive power measurement.

37528 easYgen-3400/3500 | Genset Control 381


Application
Basic Applications > Application Mode A11 (GCB/...

Fig. 137: Application mode A11 (schematic)

The easYgen requires the feedback reply of the GCB


in this application mode. The GGB and MCB feedback
replies are connected at the particular LS-5. The both
LS-5 inform the easYgen so, that the unit can control
frequency, share load with other gensets or perform
active load control.

The following feedback signals and commands are used in this


application mode and fixed to the respective discrete inputs and
outputs:
n DI 8 "Reply GCB" (normally closed (break) contact)
n DO 6 "Command: GCB close"
n DO 7 "Command: GCB open" (optionally)

382 easYgen-3400/3500 | Genset Control 37528


Application
Basic Applications > Application Mode A11 (GCB/...

Refer to the LS-5 Manual 37527 for details on the


easYgen/LS-5 system configuration.

Engine operation in AUTOMATIC Engine starts, if


(basic function)
n The LogicsManager "Start req. in AUTO" is fulfilled (TRUE)
AND
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed.
n If the voltage of generator and busbar is in range, the GCB will
be synchronized
n If the voltage of generator is in range and the generator
busbar is dead, no other GCB is closed and the GGB is open,
the GCB will be closed
With configured generator power matched, the GGB and MCB will
be operated according to the current active breaker transition
mode. 1
Engine stops, if
n The LogicsManager "Start req. in AUTO" is not fulfilled
(FALSE) OR
n A shut down alarm occurs
If all units stopped to the same time, the load will be transferred
back to mains according to the current active breaker transition
mode.
Being parallel to mains or to other generator, the own generator
power will be reduced, before the GCB will be opened.
The GGB will be opened, if no GCB is closed anymore.

Refer to Ä Chapter 4.5.11 ‘Automatic Run’


on page 243 for details.

Auto mains failure operation (AMF) Engine starts, if


in AUTOMATIC (basic function)
n The configured mains failure limits are reached AND 2
n A shut down alarm is not present AND
n The engine is ready for operation
With successful start the GCB closure is executed.
n If the voltage of generator and busbar is in range, the GCB will
be synchronized
n If the voltage of generator is in range and the generator
busbar is dead, no other GCB is closed and the GGB is open,
the GCB will be closed
With configured generator power matched, the GGB and MCB will
be operated according to the current active breaker transition
mode.
Engine stops, if

37528 easYgen-3400/3500 | Genset Control 383


Application
Multiple Genset Applications

n The mains values are back in range AND 2


n The mains settling time is expired 3
The load will be transfered back to mains according to the current
active breaker transition mode.
The GGB will be opened, if no GCB is closed anymore.

1= The GGB and MCB are operated by particular


LS-5. Both LS-5 must be free of any alarm class C and
E.
2 = The mains failure limits are configured in the LS-5
(operating range system A).
3 = The mains settling time runs in the LS-5 at the
interchange point. The easYgen indicates a running
mains settling time.

6.3 Multiple Genset Applications


Overview In a multiple-unit mains parallel application, all easYgens need the
same signals for:
n Mains voltage and current
n Reply and release signal of the MCB

The open and close contacts from all controls must be


wired in parallel.

384 easYgen-3400/3500 | Genset Control 37528


Application
Multiple Genset Applications

Fig. 138: Multiple genset application (schematic)

Configuration example The following example describes the configuration of a typical


mains parallel operation with import/export power control at the
interchange point and load-dependent start/stop.
Multiple generators are to be operated in parallel to the mains
maintaining a stable power at the interchange point. The genera-
tors shall be started depending on the momentary load at the plant.
An emergency operation in case of a mains failure is also intended.
The load dependent start/stop function (LDSS) shall be enabled
with a remote start request and during emergency operation. LDSS
shall depend on the reserve power on the busbar. In case of a
dead busbar (caused by a mains failure) all capable generators
shall be started and operated with their minimum running time.
No generator priority is considered. Generator selection shall be
performed depending on the operating hours.
The following assumptions are valid for the example:
n 3 generators, each with 80 kW rated power, are available.
n The recommended minimum load for the generators is 40 kW.
n The minimum running time is 180 s.

37528 easYgen-3400/3500 | Genset Control 385


Application
Multiple Genset Applications > Configuring Load-Dependent...

6.3.1 Configuring Load-Dependent Start/Stop


1. Either on the front panel or using ToolKit navigate to menu
‘ Load dependent start/stop’.
2. Configure the parameters below.

ID Parameter Value Comment

5752 Start stop mode Reserve power The reserve power at the interchange point is to be considered for LDSS

5753 Dead busbar All All generators shall start in case of a dead busbar (mains failure)
start mode

5751 Base priority 5 The base priority for the genset is 5

5754 Fit size of engine No The generator rated power is not considered for LDSS

5755 Fit service hours Equal The remaining hours until next service are considered for LDSS

5756 Changes of Off No engine change will be performed


engines

5759 Minimum run- 180 s The minimum running time is 180 seconds
ning time

Table 50: Parameter configuration for LDSS

3. Configure the LogicsManager function "LD start stop" as


shown in (Fig. 139) to enable LDSS if a start request in
automatic operating mode or emergency mode are enabled.

Fig. 139: LogicsManager function "LD


start stop"

LDSS for isolated operation Additional assumptions are valid for isolated operation (IOP), i.e. in
case of an emergency operation:
n A reserve power of 80 kW on the busbar shall be maintained,
i.e. at least 2 generators are available in isolated operation for
redundancy because no supporting mains are present.
n A hysteresis of 20 kW is required to avoid frequent starts and
stops.
n The delay for adding another generator shall be 10 seconds.
n The delay for adding another generator shall be reduced to 3
seconds if a generator at the busbar is operating above its
rated load (accelerated start of the next generator).
n The delay for removing a generator from the busbar shall be
180 seconds.

386 easYgen-3400/3500 | Genset Control 37528


Application
Multiple Genset Applications > Configuring Load-Dependent...

1. Either on the front panel or using ToolKit navigate to menu


‘ Load dependent start/stop è Isolated operation’.
2. Configure the parameters listed below.

ID Parameter Value Comment

5760 IOP Reserve 80 kW The reserve power in isolated operation is 80 kW


power

5761 IOP Hysteresis 20 kW The reserve power hysteresis in isolated operation is 20 kW

5764 IOP Add on 10 s The add on delay in isolated operation is 10 seconds


delay

5765 IOP Add on 3s The add on delay at rated load in isolated operation is 3 seconds
delay at rated
load

5766 IOP Add off 180 s The add off delay in isolated operation is 180 seconds
delay

Table 51: Parameter configuration for LDSS (IOP)

LDSS for mains parallel operation Additional assumptions are valid for mains parallel operation
(MOP):
n The first generator is only started if it is able to operate at a
minimum load of 40 kW.
n A hysteresis of 20 kW is required to avoid frequent starts and
stops.
n A reserve power of 10 kW on the busbar shall be maintained,
i.e. at least 10 kW of generator capacity are available for short
load peaks.
Higher load peaks are supported by the mains.
n The delay for adding another generator shall be 30 seconds.
n The delay for adding another generator shall be reduced to 10
seconds if a generator at the busbar is operating above its
rated load (accelerated start of the next generator).
n The delay for removing a generator from the busbar shall be 60
seconds.

37528 easYgen-3400/3500 | Genset Control 387


Application
Multiple Genset Applications > Configuring Emergency Oper...

1. Either on the front panel or using ToolKit navigate to menu


‘ Load dependent start/stop è Mains parallel operation’.
2. Configure the parameters listed below.

ID Parameter Value Comment

5767 MOP Minimum 40 kW The minimum load in mains parallel operation is 40 kW


load

5769 MOP Hysteresis 20 kW The reserve power hysteresis in mains parallel operation is 20 kW

5768 MOP Reserve 10 kW The reserve power in mains parallel operation is 10 kW


power

5772 MOP Add on 30 s The add on delay in mains parallel operation is 20 seconds
delay

5773 MOP Add on 10 s The add on delay at rated load in mains parallel operation is 10 seconds
delay at rated
load

5774 MOP Add off 60 s The add off delay in mains parallel operation is 60 seconds
delay

Table 52: Parameter configuration for LDSS (MOP)

6.3.2 Configuring Automatic Operation


1. Either on the front panel or using ToolKit navigate to menu
‘ Configure automatic run’.
2. Configure the LogicsManager function "Start req in AUTO" as
shown in (Fig. 140) to start the generator in Automatic oper-
ating mode if discrete input [DI 02] ("09.02 Discrete input 2")
is energized or a remote start request ("04.13 Remote
request" = start via interface) is issued.

Fig. 140: LogicsManager function


"Start req in AUTO"

6.3.3 Configuring Emergency Operation


Configure emergency operation to be initiated if the mains fails for
at least 3 seconds or the MCB cannot be closed.
1. Either on the front panel or using ToolKit navigate to menu
‘ Configure emergency run’.
2. Configure the parameters listed below.

ID Parameter Value Comment

2802 On/Off On Emergency operation is enabled

2800 Mains fail delay 3.00 s Emergency operation is initiated if the mains fail for a t least 3 seconds
time

3408 Emerg. start with Yes Emergency operation is initiated if the MCB fails to close
MCB failure

Table 53: Parameter configuration for emergency run

388 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Generator Excitation Prote...

6.3.4 Configuring Import/Export Power Control


Configure the power controller to use the internal power setpoint 1,
which must be set to 0 kW import power.
1. Either on the front panel or using ToolKit navigate to menu
‘Configure load control’.
2. Configure the parameters listed below .

ID Parameter Value Comment

5539 Load setpoint 1 05.04. Internal The internal power setpoint 1 is used as load setpoint 1
source pwr. setp.1

5526 Load setpoint 1 Import The internal power setpoint 1 is a import power value

5520 Int. load control 0 kW The internal power setpoint 1 is configured to 0 kW


setpoint 1

Table 54: Parameter configuration for import/export power control

6.4 Special Applications


6.4.1 Generator Excitation Protection
The easYgen controller provides the user with power factor moni-
toring. These monitoring functions permit for protection of the gen-
erator over- and under-excitation. The power factor monitoring con-
sists of a warning alarm and/or a shutdown alarm when enabled.
An alarm and the specified action will be initiated if the monitored
power factor surpasses the defined limits. Typically the generator
is monitored for loss of excitation and/or over excitation in a mains
parallel application.
When a generator plant is paralleled against a utility, it is possible
to control the power factor at a desired reference. When the plant
is operated in an island mode or isolated parallel application, it is
not possible to control the power factor. The load will dictate what
the power factor is due to the reactive nature of the load.

Fig. 141: Example - generator excitation protection


Fig. 141 shows a typical power factor (generator excitation) protec-
tion range, where the desired range of operation (green area) is
from 0.7 lagging (capacitive) to 0.8 leading (inductive).
When the power factor exceeds either of these limits by entering
the yellow shaded areas starting at 0.7 lagging or 0.8 leading for
more than 30 seconds, a class B warning alarm is initiated.

37528 easYgen-3400/3500 | Genset Control 389


Application
Special Applications > Configuring A Setpoint Con...

If the power factor exceeds the desired range further and enters
the red shaded areas starting at 0.5 lagging or 0.6 leading for 1
second, a class E alarm is initiated and the generator is shut down.

Configuration
In order to achieve the described protection, the power factor
monitoring parameters (Ä Chapter 4.4.1.15 ‘Generator Lag-
ging Power Factor (Level 1 & 2)’ on page 121 or Ä Chapter
4.4.1.16 ‘Generator Leading Power Factor (Level 1 & 2)’
on page 122) have to be configured as shown below.

Generator power factor lagging level 1 Generator power factor lagging level 2

ID Text Setting ID Text Setting

2325 Monitoring On 2331 Monitoring On

2329 Limit +0.700 2335 Limit +0.500

2330 Delay 30.00 s 2336 Delay 1.00 s

2326 Alarm class B 2332 Alarm class E

2327 Self acknowledge No 2333 Self acknowledge No

2328 Delayed by engine speed Yes 2334 Delayed by engine speed Yes

Generator power factor leading level 1 Generator power factor leading level 2

ID Text Setting ID Text Setting

2375 Monitoring On 2381 Monitoring On

2379 Limit -0.800 2385 Limit -0.600

2380 Delay 30.00 s 2386 Delay 1.00 s

2376 Alarm class B 2382 Alarm class E

2377 Self acknowledge No 2383 Self acknowledge No

2378 Delayed by engine speed Yes 2384 Delayed by engine speed Yes

6.4.2 Configuring A Setpoint Control Via Analog Input


The following example illustrates how to configure an easYgen to
use an external load setpoint via analog input [AI 03].
The external setpoint may be enabled using a switch, wired to dis-
crete input [DI 09].
An analog 0 to 20 mA input is to be used where 4 mA corresponds
with 0 % power (0 MW), 12 mA corresponds with 50 % power
(1 MW), and 20 mA corresponds with 100 % power (2 MW).

390 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Configuring A Setpoint Con...

Configuring the rated generator


power
1. Either on the front panel or using ToolKit navigate to menu
‘Configure measurement’.
2. Configure the parameter listed in Ä Table ‘Parameters for
rated generator power’ on page 391.

ID Parameter Value Comment

1752 Gen. rated active 2000 Generator rated power of 2 MW


power [kW]

Table 55: Parameters for rated generator power

Configuring the analog input for


real power setpoint
1. Either on the front panel or using ToolKit navigate to menu
‘Configure analog inputs è Analog input 3’.
2. Configure the parameters listed below.

ID Parameter Value Comment

1100 Type Linear A user-defined linear characteristic curve is to be used

1101 User defined min +00000 A value of 000.00 % is displayed at the minimum of the input range
display value

1102 User defined min +10000 A value of 100.00 % is displayed at the maximum of the input range
display value

1139 Sender value at 020.00 % The sender value at minimum display is 20 % i.e. 4 mA
display min.

1140 Sender value at 100.00 % The sender value at maximum display is 100 % i.e. 20 mA
display max.

1120 Sender type 0 - 20 mA A 0 to 20 mA sender is used on the analog input

1103 Monitoring wire Low If the analog signal falls below 2 mA, a wire break is indicated
break

1104 Wire break alarm Class B An alarm of class B will be issued in case of a wire break
class

1105 Self acknowl- No A wire break is not automatically cleared after it has been repaired
edge wire break

10116 Filter time con- Off No filter time constant is applied to the analog signal
stant

3636 Bargraph min- +00000 The start value for the bargraph display of the analog input is 00000
imum

3637 Bargraph max- +10000 The end value for the bargraph display of the analog input is 10000
imum

3. Configure the following parameters using ToolKit. They facili-


tate a more detailed display of the analog value.

ID Parameter Value Comment

1125 Description ActivePower SP Analog input [AI 03] is labeled with "ActivePower SP (%)" on the display
(%)

1135 Value format 000.00 % The value format of the bargraph display of the analog input is "000.00 %"

37528 easYgen-3400/3500 | Genset Control 391


Application
Special Applications > Configuring A Setpoint Con...

Configuring the load controller The load controller is to be configured that it uses a fixed load set-
point 1 of 2 MW unless a switch energizes discrete input [DI 09] for
enabling a variable load setpoint 2, which is controlled by analog
input [AI 03].
1. Either on the front panel or using ToolKit navigate to menu
‘Configure load control’.
2. Configure the parameters listed below.

ID Parameter Value Comment

5539 Load setpoint 1 05.04 Internal Internal power setpoint 1 is used as setpoint 1
source pwr. setp.1

5526 Load setpoint 1 Constant A constant load is to be controlled for setpoint 1

5520 Int. load control 02000.0 kW A constant load of 2 MW is to be used for internal setpoint 1
setpoint 1

5540 Load setpoint 2 06.03 Analog Analog input 3 is used as setpoint 2


source input 3

5527 Load setpoint 2 Constant A constant load is to be controlled for setpoint 2

3. Configure the LogicsManager function "Setp. 2 load" as


shown in (Fig. 142) to enable load setpoint 2 if discrete input
[DI 09] is energized.

Fig. 142: LogicsManager function


"Setp. 2 load"

Viewing the load setpoint on the


easYgen
1. After the unit is configured as described above, the "Setpoint"
screen may be viewed from the main screen by selecting
‘Next page è Setpoints’.

Fig. 143: Screen "Setpoint"

2. The "Analog inputs" screen may be viewed from the main


screen by selecting ‘Next page è Measured values
è Analog inputs/outputs’.

Fig. 144: Screen "Analog inputs"

392 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Changing A Starter Battery...

6.4.3 Creating Self-Toggling (Pulsing) Relays

This function is set up with the LogicsManager.

This is a simple example of a relay output that toggles from ener-


gized to de-energized in automatic mode with adjustable on and off
time.
This pulsing relay may be combined with a flexible limit, which can
be programmed with a function like low battery voltage to get a
blinking warning light.
n Relay 2 is the discrete output [DO 2] and Flag 5 is used as an
auxiliary flag.
n Relay 2 will be ON (energized) for 2 seconds and then OFF
(de-energized) for 2 seconds as long as the easYgen is in
automatic mode.

Configuring Flag 5 for a pulsing


relay
Configure the LogicsManager function "Flag 5" as shown in
(Fig. 145).
ð In this example is the Delay ON time in the LogicsMan-
ager of Flag 5 indicates how long the pause is. The Delay
OFF time of Relay 2 is the pulse duration.

Fig. 145: LogicsManager function


"Flag 5"

Configuring Relay 2 for a pulsing


relay
Configure the LogicsManager function "Relay 2" as shown in
(Fig. 146) to .

Fig. 146: LogicsManager function


"Relay 2"

6.4.4 Changing A Starter Battery Set

This function is set up with the LogicsManager.

The following programming example shows how two relay outputs


are energized in turns when discrete input 9 is energized.
At first discrete output 11 will be energized, then, discrete
output 12 will be energized, then discrete output 11 and so on.
This logic may be used to change between two starter battery sets
for each starting cycle.

37528 easYgen-3400/3500 | Genset Control 393


Application
Special Applications > Changing A Starter Battery...

Configuration Configure Relay 11 and Relay 12 as well as the Flags 2, 3, 4, and


5 as shown in the following example.
You may also use the discrete input, which starts the engine by
default [DI 2] or any other input command instead of discrete
input 9; for example the command variable 03.06 "Engine
released".
1. Configure the LogicsManager function "Relay 11" as shown
in (Fig. 147).

Fig. 147: LogicsManager function


"Relay 11"

2. Configure the LogicsManager function "Relay 12" as shown


in (Fig. 148).

Fig. 148: LogicsManager function


"Relay 12"

3. Configure the LogicsManager function "Flag 2" as shown in


(Fig. 149).

Fig. 149: LogicsManager function


"Flag 2"

4. Configure the LogicsManager function "Flag 3" as shown in


(Fig. 150).

Fig. 150: LogicsManager function


"Flag 3"

5. Configure the LogicsManager function "Flag 4" as shown in


(Fig. 151).

Fig. 151: LogicsManager function


"Flag 4"

394 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Performing Remote Start/St... > Operating Modes

6. Configure the LogicsManager function "Flag 5" as shown in


(Fig. 152).

Fig. 152: LogicsManager function


"Flag 5"

6.4.5 Performing Remote Start/Stop And Acknowledgement


The easYgen controller may be configured to perform start/stop/
acknowledgement functions remotely through the CAN bus or
Modbus. The required procedure is detailed in the following steps.

Refer to Ä Chapter 5.2.2 ‘Basic Navigation’


on page 337 for a detailed description of the navigation
through the various display screens.
A detailed description of the individual parameters may
be found in Ä Chapter 4.5.11 ‘Automatic Run’
on page 243.
Be sure to enter the password for code level 2 or
higher to be able to access the required configuration
screens.
Refer to Ä Chapter 5.1.1 ‘Install ToolKit’ on page 327
for a description of the installation, configuration and
usage of the ToolKit visualization and configuration
application.

Preliminary Conditions
We recommend to reset the unit to factory settings
before proceeding.
Refer to Ä Chapter 4.1.5 ‘System Management’
on page 81 for reference.
The LogicsManager factory settings are shown in
Ä Chapter 9.4.5 ‘Factory Settings’ on page 676.

6.4.5.1 Operating Modes


Two operating modes may be used with remote control:
n AUTOMATIC
n STOP
It is possible to fix the operating mode using the LogicsManager
function 00.16 "Operat. mode AUTO" (parameter 12510 Äp. 245).

37528 easYgen-3400/3500 | Genset Control 395


Application
Special Applications > Performing Remote Start/St... > Setting Up A Test With Or ...

AUTOMATIC
The LogicsManager function "Operat. mode AUTO" (param-
eter 12510 Äp. 245) can be configured as shown in
(Fig. 153).
ð AUTOMATIC operation mode is always enabled.

If an alarm of alarm class C through F occurs in AUTOMATIC


Fig. 153: LogicsManager function operating mode, the control does not return to STOP operating
"Operat. mode AUTO" mode if the alarm is cleared after acknowledgement and a restart
is initiated.
It is also possible to configure a discrete input for controlling the
operating mode using the LogicsManager function 00.16 "Operat.
mode AUTO" (parameter 12510 Äp. 245) and 00.18 "Operat.
mode AUTO" (parameter 12530 Äp. 245).
The LogicsManager function "Operat. mode AUTO" (param-
eter 12510 Äp. 245) can be configured as shown in
(Fig. 154).
ð AUTOMATIC operation mode is enabled as soon as dis-
crete input 9 is energized.

Fig. 154: LogicsManager function


"Operat. mode AUTO"

STOP
The LogicsManager function "Operat. mode STOP" (param-
eter 12530 Äp. 245) can be configured as shown in
(Fig. 155).
ð STOP operation mode is enabled as soon as discrete
input 9 is de-energized.

Fig. 155: LogicsManager function


"Operat. mode STOP"

6.4.5.2 Setting Up A Test With Or Without Load


There are a lot of different opinions of the behavior of a proper test
mode. The easYgen controller is supporting the following two
modes:
n Test with load
n Test without load

Both modes work only in automatic mode. The correct


test mode depends on your local specifications.

Test With Load This is the LogicsManager function "Start req. in AUTO" (param-
eter 12120 Äp. 244). No special message appears on the display.
If the mains fail during start in auto, the unit keeps running until the
mains return and the mains settling time is expired or the condi-
tions for "Start req. in AUTO" are FALSE again. The result
depends on which condition is active longer.

396 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Performing Remote Start/St... > Remote Start/Stop And Ackn...

Test Without Load This is the LogicsManager function "Start w/o load" (param-
eter 12540 Äp. 245). If the conditions for this LogicsManager func-
tion are TRUE, the engine will provide an automatic starting
sequence and keep the generator running until this function is
FALSE again.
Then the unit will perform an automatic stop sequence and remain
in standby in auto mode.
The message "Start w/o load" is displayed during the test without
load. If the mains fails during test without load and the emergency
mode is enabled, the unit will take over the load.
The unit will open the MCB and close the GCB. When the mains
return, it will transfer the load back to the mains according to the
configured breaker transition mode after the mains settling timer
has expired. The engine will keep running until the conditions for
"Start w/o load" are FALSE again.

Example for test without load The engine shall start once a month and run for one hour without
overtaking the load. The test day shall be every fifteenth of a
month (with flag 2). A relay output can be configured to indicate if
this test is running, e.g. for a signal lamp.
1. Configure the parameters listed below to set up the timer.

ID Parameter Value Comment

1663 Active day 15 The active day is enabled every fifteenth of the month

1662 Active hour 10 The active hour is enabled between 10:00 and 11:00 am every day

Table 56: Timer configuration

2. Configure the LogicsManager function "Flag 2" (parameter


12240 Äp. 320) as shown in (Fig. 156).
ð Flag 2 becomes TRUE as soon as the configured active
day and active time is reached.

Fig. 156: LogicsManager function


"Flag 2"

3. The LogicsManager function "Start without load" (parameter


12540 Äp. 245) can be configured as shown in (Fig. 157).
ð Start without load mode is enabled as soon as Flag 2
becomes TRUE.

Fig. 157: LogicsManager function


"Start without load"

6.4.5.3 Remote Start/Stop And Acknowledgement


The easYgen may be started, stopped, or acknowledged with
Modbus or CAN protocol via the interface.
Two logical command variables are available for this in the Logi-
csManager:
n 04.13 Remote request
n 04.14 Remote acknowledge

37528 easYgen-3400/3500 | Genset Control 397


Application
Special Applications > Performing Remote Start/St... > Remote Start/Stop And Ackn...

Start Request in AUTOMATIC Oper-


ating Mode
1. Either on the front panel or using ToolKit navigate to menu
‘Configure automatic run’.
2. Open the LogicsManager for entry "Start req in AUTO".
3. Configure the LogicsManager function "Start req in AUTO" as
shown in (Fig. 158).
ð With this setting, the "Start req in AUTO" LogicsManager
output becomes TRUE as soon as the remote request
signal is enabled.

Fig. 158: LogicsManager function


"Start req in AUTO" The LogicsManager commands 2 and 3 may be used
to configure additional conditions like discrete inputs,
which must be energized to be able to issue the
remote start request.

External Acknowledgement
1. Either on the front panel or using ToolKit navigate to menu
‘Configure monitoring è Miscellaneous’.
2. Open the LogicsManager for entry "Ext. acknowledge".
3. Configure the LogicsManager function "Ext. acknowledge" as
shown in (Fig. 159).
ð With this setting, the "Ext. acknowledge" LogicsManager
output becomes TRUE as soon as the remote acknowl-
edge signal is enabled.

Fig. 159: LogicsManager function


"Ext. acknowledge" The LogicsManager commands 2 and 3 may be used
to configure additional conditions like discrete inputs,
which must be energized to be able to issue the
remote acknowledge command.

Please refer to Ä Chapter 6.6 ‘Modbus Applications’ on page 456


for a description of how to configure the LogicsManager functions
via Modbus.

All interfaces access the same bits. The command var-


iable "04.13 Remote request" remains enabled in the
easYgen until a new command is sent or the power
supply failed or is removed.

Remote start:
n The command variable "04.13 Remote request" changes to "1"
(high) if the start bit (ID 503, bit 0) changes from "0" to "1".
n The command variable "04.13 Remote request" changes to "0"
(low) if the stop bit (ID 503, bit 1) changes from "0" to "1"
(Fig. 160).

398 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Performing Remote Start/St... > Remote Start/Stop And Ackn...

Acknowledgement:
n The command variable "04.14 Remote acknowledge" reflects
the acknowledgement bit (ID 503, bit 4).
n An acknowledgement is generally performed twice:
– 1st change of the logical output "External acknowledge"
from "0" to "1":
Silence horn
– 2nd change of the logical output "External acknowledge"
from "0" to "1":
Acknowledges all inactive alarms

System reaction
The easYgen does NOT react on the disabling of the
start bit, but only on the enabling of the stop bit.
This has the advantage that it is not required to main-
tain the connection established for the whole time in
case of a remote start.

The following figure shows the reaction of the command variable


on the various changes of the bits:

Fig. 160: Command variable


Enabling the bits may be performed with the following methods:
n Bit Enabling via Modbus Protocol and RS-485 Interface
n Bit Enabling via CANopen Protocol and CAN Interface 1

Bit Enabling via Modbus Protocol The parameter Modbus Slave ID must be configured.
and RS-485 Interface
The control bits are sent on address 503 for a start via Modbus:
n Bit 0: Start
n Bit 1: Stop
n Bit 4: Acknowledgement
n Bits 2 and 3: must be "0" (for the watchdog).

Please refer to Ä Chapter 6.6 ‘Modbus Applications’


on page 456 for a description of how to enable control
bits via Modbus.

37528 easYgen-3400/3500 | Genset Control 399


Application
Special Applications > Connecting An IKD 1 On CAN...

Bit Enabling via CANopen Protocol


and CAN Interface 1 For further information on the CANopen protocol refer
to Ä Chapter 7.4 ‘CANopen Protocol’ on page 480 and
the CANopen file *.eds, which is delivered with the
unit.
Please refer to Ä Chapter 6.6 ‘Modbus Applications’
on page 456 for a description of how to enable control
bits via CAN bus.

6.4.6 Connecting An IKD 1 On CAN Bus 1

We recommend to connect external expansion boards,


like the Woodward IKD 1 to CAN bus 2.
This CAN bus offers preconfigured settings for oper-
ating several expansion boards including the IKD 1.
However, it is also possible to connect an IKD 1 to
CAN bus 1.

Refer to the Ä Chapter 4.6.1.3 ‘Transmit PDO {x} (Process Data


Object)’ on page 302 and Ä Chapter 4.6.1.2 ‘Receive PDO {x}
(Process Data Object)’ on page 300 for the configuration of the
parameters concerned.
Refer also to Ä Chapter 7.4 ‘CANopen Protocol’ on page 480 for a
description of the data objects.
The easYgen may either be configured directly using the front
panel or externally using the ToolKit software.

Transmit PDO The easYgen must be configured for sending objects with the
index 8001 (external DOs 1 to 8) and 3 x 8000 on CAN ID 181
(hex) every 20 ms on TPDO1.
TPDO is used to send messages to an external device.

400 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Connecting An IKD 1 On CAN...

Configure TPDO1 as shown below.

ID Parameter Value Comment

9600 COB-ID 181 (hex) / 385 The COB-ID is configured to 181 (hex) or 385 (dec)
(dec)

9602 Transmission 255 Data is automatically broadcasted (transmission type 255)


type

9604 Event timer 20 ms The event timer is configured to 20 ms

8962 Selected Data 65000 Data protocol 65000 is selected


Protocol

Table 57: TPDO1 configuration

Fig. 161: TPDO configuration for IKD


1 (example HMI)

ð (Fig. 161) and (Fig. 162) display the example TPDO con-
figuration for IKD 1.

Fig. 162: TPDO configuration for IKD


1 (example ToolKit)

Receive PDO The easYgen must be configured for receiving data on an RPDO.
The data received on CAN ID 201h is interpreted as object with the
index 8011 (external DIs 1 to 8).

37528 easYgen-3400/3500 | Genset Control 401


Application
Special Applications > Connecting An IKD 1 On CAN...

Configure RPDO1 as shown below.

ID Parameter Value Comment

9300 COB-ID 201 (hex) / 513 The COB-ID is configured to 201 (hex) or 513 (dec)
(dec)

9121 Event timer 2000 ms The event timer is configured to 2000 ms

8970 Selected Data 65000 Data protocol 65000 is selected


Protocol

Table 58: RPDO1 configuration

Fig. 163: RPDO configuration for IKD


1 (example HMI)

ð (Fig. 163) and (Fig. 164) display the example RPDO con-
figuration for IKD 1.

Fig. 164: RPDO configuration for IKD


1 (example ToolKit)

402 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Connecting An IKD 1 On CAN...

IKD 1 Configuration Refer to the IKD 1 Manual 37135 for the configuration of the unit
and the parameters concerned. Please note that the DPC cable (P/
N 5417-557) together with the LeoPC1 software is required to con-
figure the IKD 1.
Configure IKD 1 as shown below to communicate with an
easYgen.

ID Parameter Value Comment

- CAN Node ID 0 The CAN node ID is configured to 0

- CAN ID receive 385 (dec) The CAN ID for receive data is configured to 385 (dec)
data

- CAN ID send 513 (dec) The CAN ID for send data is configured to 513 (dec)
data

- Physical state Yes Only the physical state of the IKD 1 inputs is evaluated
only

Table 59: IKD 1 configuration

Fig. 165: IKD 1 configuration


(example ToolKit)

ð (Fig. 165) and (Fig. 166) display the example IKD 1 con-
figuration.

Fig. 166: IKD 1 configuration


(example ToolKit)

Baudrate Configuration The baud rate must be configured identical in the easYgen and the
IKD 1. The following example shows the configuration of both units
to 250 kBd.

37528 easYgen-3400/3500 | Genset Control 403


Application
Special Applications > Connecting An IKD 1 On CAN...

1. In ToolKit configure the baudrate as shown in (Fig. 167).

Fig. 167: Baudrate configuration


(example ToolKit)

2. For the first IKD 1 configure the baudrate as shown in


(Fig. 168).

Fig. 168: Baudrate configuration


(example IKD 1)

Configuration for a second IKD1


To connect a second IKD 1 to the easYgen:
1. Set up TPDO2 for the easYgen on the front panel as shown
in (Fig. 169).

Fig. 169: TPDO configuration for 2nd


IKD 1 (example HMI)

ð Set up TPDO2 for the easYgen in ToolKit as shown in


(Fig. 170).

Fig. 170: TPDO configuration for 2nd


IKD 1 (example ToolKit)

404 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Configuring A PWM Duty Cyc...

2. Set up RPDO2 for the easYgen on the front panel as shown


in (Fig. 171).

Fig. 171: RPDO configuration for 2nd


IKD 1 (example HMI)

ð Set up RPDO2 for the easYgen in ToolKit as shown in


(Fig. 172).

Fig. 172: RPDO configuration for 2nd


IKD 1 (example ToolKit)

6.4.7 Configuring A PWM Duty Cycle For A CAT ADEM Controller


If a PWM signal shall be used with a CAT ADEM speed controller,
the duty cycle must be limited between 10 % and 85 %.
For this, the following settings must be made to the respective
analog output

The following parameter IDs and figures refer to


analog output 1.
Note, that another analog output may also be used.

37528 easYgen-3400/3500 | Genset Control 405


Application
Special Applications > Connecting A GSM Modem

Configure the parameters as shown below.

ID Parameter Value Comment

5200 Data source [00.03] Speed A speed signal will be output


bias

5201 Selected hard- User defined A user-defined hardware type will be used
ware type

5208 User defined 10.00 % The minimum output value of the user-defined hardware type is 10 %
min. output value

5209 User defined 85.00 % The minimum output value of the user-defined hardware type is 85 %
max. output
value

5202 PWM signal On The PWM signal is enabled

5210 PWM output 10.00 V The PWM output level is configured to 10 V


level

Table 60: PWM duty cycle configuration

ð The finished configuration in ToolKit is shown in


(Fig. 173).

Fig. 173: PWM duty cycle for a CAT ADEM controller (example
ToolKit)

6.4.8 Connecting A GSM Modem

Fig. 174: Connecting a GSM modem

406 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Connecting A GSM Modem

It is possible to establish a cellular connection to the system using


a GSM modem. This application is intended for mobile use. It is
also interesting to trigger a call in case of an alarm with this appli-
cation. The GSM modem provides a discrete input for this, which
can trigger e.g. a short message (SMS).
Depending on the network provider, it can also be possible to send
a fax message).
Different actions can be performed 'online' using the ToolKit appli-
cation software, which is delivered on the CD-ROM with the con-
trol.

These actions include:


n Configuration
n Visualization
n Transfer settings to and from the hard drive

Prerequisites for this example n Straight serial cable for connecting the easYgen with the GSM
modem
n Wireless modem INSYS GSM 4.2 with antenna (http://
www.insys-tec.de)
n SIM card with data transfer enabled (to be enabled by the GSM
provider)
n PC with Windows 2000, XP or Vista operating system with
modem (we recommend to use the Windows standard driver
for older modems (e.g. ELSA Microlink 56k) if the dedicated
driver does not work)
n Configuration software ToolKit version 2.2 or higher
n Configuration files available (*.sid, *.wtool)
n FAX/SMS receiver for receiving alarm messages

If a SIM card is used, which is enabled to send SMS


messages, an SMS can be sent by the GSM modem.
To establish a data connection, data transfer has to be
enabled by the network provider.

The INSYS GSM Modem 4.2 has two discrete inputs,


which can be used to send two different alarm mes-
sages.
One relay of the easYgen is required for each alarm
message.

The dispatch of an alarm message is performed by the


modem after energizing a discrete input.
If a different modem is used, this has to accept
incoming calls automatically and establish a connec-
tion between calling PC and easYgen.

Connection It is possible to issue an active call in case of a malfunction using a


relay of the relay manager.

37528 easYgen-3400/3500 | Genset Control 407


Application
Special Applications > Connecting A GSM Modem

1. Connect the easYgen and the modem with the power supply
as directed.

Fig. 175: GSM modem wiring


2. Use the straight RS-232 cable delivered with the GSM
modem for connecting the easYgen with the modem.
When commissioning the system, use a null modem cable to
configure the easYgen via a PC with ToolKit.

easYgen settings
1. Configure the following parameters to connect to the modem
for configuration purposes (the same settings must be config-
ured in the modem):

ID Parameter Value Comment

3163 Baudrate 9.6 kBd The baud rate is set to 9.6 kBaud

3161 Parity No The transmission protocol is configured without parity

3162 Stop bits One The transmission protocol is configured with one stop bit

7901 Enable ServLink Yes The ServLink protocol is enabled


protocol

Table 61:

If the transmission quality of the phone line is


poor, the baud rate should be lowered since no
data flow control is performed between easYgen
and modem.
Generally, the connection via modem is a bit
slower than a direct connection of PC and
easYgen.

2. Configure the relay(s) connected with the modem using the


easYgen LogicsManager (Ä Chapter 9.4.1 ‘LogicsManager
Overview’ on page 635).

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Application
Special Applications > Connecting A GSM Modem

ToolKit settings
In ToolKit, select ‘Connect…’ from the ‘Device’ menu to open
the ‘Communications’ window.
Select the modem (this must be installed and configured
under Windows) from the network list, enter the phone
number and click the ‘Connect’ button to establish a connec-
tion with the modem.

Fig. 176: Connect modem

GSM modem settings INSYS Microelectronics provides the application software HS-
COMM to configure the GSM modem for the application.
The following settings show an example for sending an alarm mes-
sage as a short message.

Descriptions of the individual parameters can be taken


from the operation manual of the modem.

To configure the modem, proceed as follows:

Fig. 177: GSM Modem: Basic Settings


1. Set up the modem as shown in (Fig. 177) on the ‘Basic
Settings’ tab.
These settings configure the modem to accept an incoming
call for remote configuration.
The phone number and text can be configured as required.

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Application
Special Applications > Connecting A GSM Modem

Fig. 178: GSM Modem: Alarm/Output 1


2. Set up the modem as shown in (Fig. 178) on the ‘Alarm/
Output 1’ tab.
The phone number and the text can be set as required.

Fig. 179: GSM Modem: Alarm/Output 2


3. Set up the modem as shown in (Fig. 179) on the ‘Alarm/
Output 2’ tab.

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Application
Special Applications > Connecting A Landline Modem

6.4.9 Connecting A Landline Modem

Fig. 180: Connecting a landline modem


It is possible to establish a phone connection to the system using a
modem. This application is intended for stationary use, where a
steady remote control is required.
It is also interesting to trigger a call in case of an alarm with this
application. The Phoenix modem provides a discrete input for this,
which can trigger e.g. a call or a fax message.
Different actions can be performed 'online' using the ToolKit appli-
cation software, which is delivered on the CD-ROM with the control
unit.
These actions include:
n Configuration
n Visualization
n Transfer settings to and from the hard drive

Prerequisites for this example n Straight serial cable for connecting the easYgen with the
modem
n Phoenix PSI data/fax modem/RS232 (www.phoenixcon-
tact.com)
n PC with Windows 2000, XP or Vista operating system with
modem (we recommend to use the Windows standard driver
for older modems (e.g. ELSA Microlink 56k) if the dedicated
driver does not work)
n Configuration software ToolKit version 2.2 or higher
n Configuration files available (*.sid, *.wtool)
n FAX/SMS receiver for receiving alarm messages

Sending an SMS via the fixed-network line may be


enabled by the network provider.

The Phoenix PSI-Data/Fax-Modem/RS232 has one


discrete input, which can be used to send an alarm
message.
One relay of the easYgen is required for the alarm
message.
It is also possible to use the switch output of the
modem to operate a discrete input of the easYgen, for
example for a remote start.

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Application
Special Applications > Connecting A Landline Modem

The dispatch of an alarm message is performed by the


modem after energizing a discrete input.
If a different modem is used, this has to accept
incoming calls automatically and establish a connec-
tion between calling PC and easYgen.

Connection It is possible to issue an active call in case of a malfunction using a


relay of the relay manager.
1. Connect the easYgen and the modem with the power supply
as directed.

Fig. 181: Landline modem wiring


2. Use a straight RS-232 cable (not delivered with the modem)
for connecting the easYgen with the modem.
When commissioning the system, use a null modem cable to
configure the easYgen via a PC with ToolKit.

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Application
Special Applications > Connecting A Landline Modem

easYgen settings
1. Configure the following parameters to connect to the modem
for configuration purposes (the same settings must be config-
ured in the modem):

ID Parameter Value Comment

3163 Baudrate 4.8 kBd The baud rate is set to 4.8 kBaud

3161 Parity No The transmission protocol is configured without parity

3162 Stop bits One The transmission protocol is configured with one stop bit

7901 Enable ServLink Yes The ServLink protocol is enabled


protocol

If the transmission quality of the phone line is


poor, the baud rate should be lowered since no
data flow control is performed between easYgen
and modem.
Generally, the connection via modem is a bit
slower than a direct connection of PC and
easYgen.
The maximum baud rate depends on the used
modem. The easYgen supports the following
baud rates: 2.4 / 4.8 / 9.6 / 14.4 / 19.2 / 38.4 /
56 / 115 kBaud.

2. Configure the relay(s) connected with the modem using the


easYgen LogicsManager (Ä Chapter 9.4.1 ‘LogicsManager
Overview’ on page 635).

ToolKit settings
In ToolKit, select ‘Connect…’ from the ‘Device’ menu to open
the ‘Communications’ window.
Select the modem (this must be installed and configured
under Windows) from the network list, enter the phone
number and click the ‘Connect’ button to establish a connec-
tion with the modem.

Fig. 182: Connect modem

Landline modem settings Phoenix provides an application software to configure the modem
for the application.

Descriptions of the individual parameters can be taken


from the operation manual of the modem.

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Application
Special Applications > Connecting A Landline Modem

To configure the modem, proceed as follows:


1. Make sure all DIP switches are set to OFF (default state).
2. Configure the COM port (Fig. 183).

Fig. 183: COM port setting

3. The phone number and the text can be set as required


(Fig. 184).

Fig. 184: Phone number/text setting

4. Configure the settings shown in (Fig. 185) for the modem to


accept an incoming call for remote configuration.

Fig. 185: Profile settings

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Application
Special Applications > Connecting Analog Inputs I...

6.4.10 Wiring Self Powered Discrete Inputs


In order to create self-powered discrete inputs:
1. Connect battery negative (B-) to ground and PE (ter-
minal 61).

Fig. 186: Wiring self-powered discrete inputs


2. Connect DI common (terminal 66) to power supply 12/24 V
(terminal 63, minimum wire size 0.5 mm² (20 AWG)).
ð This enables to energize the discrete inputs against
ground.

6.4.11 Connecting Analog Inputs In Series


The analog inputs of the easYgen-3000 Series are galvanically iso-
lated. This enables a series connection for up to 3 analog inputs.
This connection allows for example to share a power setpoint for
up to 3 devices.
The example shows the terminal numbers for the analog input 3,
but in principle it works for all analog inputs which support a 0 to 20
mA signal.

Fig. 187: Connecting analog inputs in series

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Application
Special Applications > Setup Phoenix Expansion Mo...

6.4.12 Setup Phoenix Expansion Modules


Supported Phoenix modules

Bus coupler Discrete outputs Discrete inputs Analog outputs Analog inputs

IL CAN BK IB IL 24 DO 2 IB IL 24 DI 2 IB IL AO 2/SF IB IL AI 2/SF

IB IL 24 DO 8 IB IL 24 DI 4 IB IL TEMP 2 UTH

IB IL 24 DO 16 IB IL 24 DI 8 IB IL TEMP 2 RTD

IB IL 24 DO 32 IB IL 24 DI 16

IB IL 24/230 DOR4/W IB IL 24 DI 32

Phoenix module ILB CO 24 DI 16 DO 16 is not sup-


ported.

Possible combinations The possible combinations of Phoenix modules are listed below.
The parameters display the maximum extension.
It is also possible to connect fewer modules. For example choose
parameter 9941 Äp. 307 (12AI 4AO) for connecting 10 AI and 1
AO.

Fig. 188: Configuring Phoenix modules


It is possible to use multiple Phoenix modules with one bus cou-
pler. Each single value in the screenshot (Fig. 188) can be handled
by one bus coupler.

Di/DO Di/DO Di/DO 4AI 4AO 8AI 4AO 12AI 16AI 4AI 4AO 8AI 4AO 12AI 16AI
1..16 17..32 1..32 4AO 4AO DI/DO DI/DO 4AO DI/ 4AO DI/
1..32 1..32 DO 1..32 DO 1..32

Di/DO x x x x x
1..16

Di/DO x x x x x
17..32

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Application
Special Applications > Setup Phoenix Expansion Mo...

Di/DO Di/DO Di/DO 4AI 4AO 8AI 4AO 12AI 16AI 4AI 4AO 8AI 4AO 12AI 16AI
1..16 17..32 1..32 4AO 4AO DI/DO DI/DO 4AO DI/ 4AO DI/
1..32 1..32 DO 1..32 DO 1..32

Di/DO x x x x
1..32

4AI 4AO x x x

8AI 4AO x x x

12AI x x x
4AO

16AI x x x
4AO

4AI 4AO
DI/DO
1..32

8AI 4AO
DI/DO
1..32

12AI
4AO DI/
DO 1..32

16AI
4AO DI/
DO 1..32

Table 62: Phoenix module combinations

There is a maximum of three bus couplers on the CAN


bus. There is also a maximum of 16AI 4AO DI/DO
1..32, which must not exceeded in all possible combi-
nations.

Setup baud rate Set the baud rate of CAN #2 in the easYgen and the Phoenix
module to the same value. All members on the CAN bus need to
have the same baud rate.

Fig. 189: Baud rate DIP switches


Each bus coupler has 10 DIP switches. These switches are located
on the left side of the CANopen bus coupler. DIP switches 1
through 7 are used to set the node address and DIP switches 8 to
10 are used to set the baud rate.

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Application
Special Applications > Setup Phoenix Expansion Mo...

Set the Node-ID


1. Using ToolKit, set the Node-ID for the configuration you are
using.

Fig. 190: Set the Node-ID

Fig. 191: Address DIP switches


2. Setup the corresponding DIP switches accordingly.
The node address is set using DIP switches 1 through 7. DIP
switch 1 is the least significant digit of the node address and
DIP switch 7 is the most. Valid node address settings range
from 1 to 127.

Note that the UL power will need to be cycled in


order to implement any changes to the node
address. Node address 0 is reserved, and used
to auto-configure the I/O attached to the module.
The unit will not go online at address 0.

3. Initialize the startup routine in the Phoenix device.


4. Set parameter 15134 Äp. 308 "Configure external devices"
to "Yes" to confirm your changes in the easYgen.

Fig. 192: Confirm changes

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Application
Special Applications > Setup Phoenix Expansion Mo... > Configure External Inputs/...

6.4.12.1 Configure External Inputs/Outputs (Phoenix)


Configure External DI

Fig. 193: Setup of external DIs


Set up the external discrete inputs using the ToolKit screen
shown in (Fig. 193).

Configure External DO

Fig. 194: Setup of external DOs


1. Set up the external discrete outputs using the ToolKit screen
shown in (Fig. 194).
2. Click ‘Edit’ to open the respective LogicsManager screen of
each output.

Fig. 195: LogicsManager

Configure External AI For getting an analog input to work, there are 3 major settings to
adjust. The parameter numbers are examples for the first analog
input, they are different for the second one.

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Application
Special Applications > Setup Phoenix Expansion Mo... > Configure External Inputs/...

Fig. 196: Setup of external AIs


Set up the external analog inputs using the ToolKit screen
shown in (Fig. 196).
n Parameter 5851 Äp. 211 "Type" defines the character-
istic curve of the sensor.
n Parameter 5856 Äp. 211 "Sender Type" defines the
sensor hardware (be sure that this value matches with
the wired and connected extension board).
n Parameter 5859 Äp. 211 "Sender connection type"
defines the wiring of the sensor.

The following table shows the possible configuration combination


of the "Type" settings (parameter 5851 Äp. 211) and the "Sender
type" setting (parameter 5856 Äp. 211).

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Application
Special Applications > Setup Phoenix Expansion Mo... > Configure External Inputs/...

Fig. 197: Supported sender types

Configure External AO

Fig. 198: Setup of external AOs


1. Configure the external analog outputs using the ToolKit
screen shown in (Fig. 198).
2. By clicking the "Help" button, you get further information and
examples regarding the format you need to choose.

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Application
Special Applications > Run-Up Synchronization

For a detailed description of all parameters see


Ä Chapter 4.5.8 ‘External Analog Outputs’
on page 224.

Confirm changes
Set parameter 15134 Äp. 308 "Configure external devices"
to "Yes" to confirm your changes in the easYgen.

Fig. 199: Confirm changes

6.4.13 Run-Up Synchronization


The generators are paralleled together by closing their circuit
breakers during the engine start sequence. Then after a certain
speed is achieved the voltage regulators are enabled and the gen-
erators will produce voltage. The run-up synchronization method is
used to get several synchronous generators onto load in a very
short time. This time is determined by the engine start time and the
AVR on-excitation.
Another application for using run-up synchronization is the excita-
tion of power transformers. In some cases the in-rush current of a
transformer may be more than one generator can supply when
closing the live generator to the dead transformer. Using this run-
up synchronization method allows the generator and transformer to
build up voltage gradually through the start without the large in-
rush.

General notes n The run-up synchronization is generally released by configura-


tion.
n The run-up synchronization is supported in dedicated applica-
tion Modes and breaker transition modes.
n To get the run-up synchronization procedure active the Logi-
csManager "Run-up Synchronization" has to be set on TRUE.
n When run-up synchronization is enabled the easYgen evalu-
ates before each start an open connection to mains. For the
case the generator would be connected to mains during run-up
synchronization the unit would automatically open the connec-
tion to mains before start.
n The run-up synchronization requires an rpm speed source.
(MPU or J1939)
n With enabling the run-up synchronization the command vari-
able 03.24 "Excitation AVR" is usable. The activation can be
checked in the online diagram.

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Application
Special Applications > Run-Up Synchronization

n The excitation can be simultaneous or individual. The simulta-


neous excitation can reduce the cross currents between gener-
ators in some critical situations.
n The run-up synchronization can be executed in two modes:
– Mode GCB: With starting the engines the GCB will be
closed.
– Mode GCB/GGB: With starting the engines the GCB and
GGB will be closed.

Example applications The run-up synchronization can be applied in different applications.


The following figures show some examples.

Fig. 200: Run-up synchronization examples


A Single generator with power transformer without GGB
B Multiple generators with load on busbar without GGB
C Multiple generators with large transformer on busbar without GGB

Fig. 201: Run-up synchronization examples


A Multiple generators with large load on busbar with GGB
B Multiple generators with common transformer and GGB
C Multiple generators with large transformer load on busbar and GGB

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Application
Special Applications > Run-Up Synchronization > Configuration

6.4.13.1 Configuration
Breaker modes The run-up synchronization can be used in following breaker
modes.
n Application mode GCB
n Application Mode GCB/MCB (GCB/L-MCB )
– Parallel
– Interchange
– Closed Transition
– Open Tansition
n Application mode GCB/GGB (GCB/L-GGB )
n Application mode GCB/GGB/MCB (GCB/L-GGB/L-MCB
)
– Parallel
– Open Transition
– Closed transition
– Interchange
n Application mode GCB/LS5 (GCB/GGB/L-MCB )

Preconditions The following preconditions must be fulfilled to use the run-up syn-
chronization.
n The run-up synchronization is enabled AND
n The MPU input is enabled
n The operating mode AUTOMATIC is active AND
n The LogicsManager “Run-up synchronization” is energized
AND
n An engine start command is active AND
n The unit recognizes a generator dead busbar situation AND
n No shutdown alarm is present

Interrupt conditions The run-up synchronization is interrupted by following conditions.


n The run-up synchronization is disabled OR
n The LogicsManager „Run-up synchronization“ is not TRUE OR
n A shutdown failure (alarm class C, D, E or F) is active OR
n An engine start command is not active OR
n The „Generator Group Breaker is closed” AND the run-up syn-
chronization mode does not allow this

Behavior of the biasing signals During the run-up synchronization the frequency controller, the
voltage controller and the load sharing are disabled. To avoid a
reverse power condition shortly after activation of the excitation,
the biasing signals of the easYgen will behave with a droop (static)
curve.
The droop settings for the frequency f (parameter 5504 Äp. 271)
and voltage v (parameter 5604 Äp. 282) are used for this calcula-
tion.
The initial state frequency decreases as active power increases
according to this formula:
n Initial State Frequency Deviation = Initial State Fre-
quency*Active Power [%]*Droop f [%]
The initial state voltage decreases as reactive power increases
according to this formula:

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Application
Special Applications > Run-Up Synchronization > Procedures

n Initial State Voltage Deviation = Initial State Voltage*Reactive


Power [%]*Droop v [%]
The frequency and voltage biasing is switched on, when the excita-
tion is activated and the following triggered “Monitoring delay time”
(parameter 3315 Äp. 236) has expired.

6.4.13.2 Procedures
6.4.13.2.1 Application Mode GCB

Fig. 202: Application mode GCB

Run-up synchronization GCB ID Parameter Setting range Proposal

3435 Run-up synchroni- Off / with GCB / with GCB


zation mode with GCB/GGB

3436 Minimum speed 0 to 4,000 rpm 350 rpm


for close GCB

3437 Speed for excita- 0 to 4,000 rpm 700 rpm


tion start

3438 Time of participa- 1 to 180 s 7s


tion

3442 Simultaneous On / Off Off


excitation

12937 Run up sync. LogicsManager DI 11

Table 63: Run-up synchronization

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Application
Special Applications > Run-Up Synchronization > Procedures

Preconditions for run-up synchronization:


n GCB open
n MCB open (no mains connection)
n Engine(s) are stopped
n Run-up synchronization is released (LogicsManager)
With the start command the easYgen sets the solenoid valve, the
starter and closes the GCB. The unit displays "Run-up synchroni-
zation". If the engine reaches the 700 rpm (speed for excitation
start) the easYgen activates the excitation. From now on the moni-
toring delay time is running. When the monitoring delay time is
expired:
n The underfrequency / overfrequency monitoring is activated
n The undervoltage monitoring is activated
n The pickup/frequency monitoring is activated
n The frequency and voltage controller is activated

Run-up synchronization acting on GCB and GGB is


not applicable in this application mode. The run-up
synchronization is inhibited.

6.4.13.2.2 Application Mode GCB/GGB

Fig. 203: Application mode GCB/GGB

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Application
Special Applications > Run-Up Synchronization > Procedures

Run-up synchronization GCB ID Parameter Setting range Proposal

3435 Run-up synchroni- Off / with GCB / with GCB


zation mode with GCB/GGB

3436 Minimum speed 0 to 4,000 rpm 350 rpm


for close GCB

3437 Speed for excita- 0 to 4,000 rpm 700 rpm


tion start

3438 Time of participa- 1 to 180 s 7s


tion

3442 Simultaneous On / Off Off


excitation

12937 Run up sync. LogicsManager DI 11

Table 64: Run-up synchronization

ID Parameter Setting range Proposal

3440 Min. Generator 0.00 to 327.67 0.10 MW


power MW

12936 Bypass min. Pgen. LogicsManager ---

3441 Voltage monitoring On / Off Off


load busbar

Table 65: GGB control

Preconditions for run-up synchronization:


n GCB open
n GGB open
n MCB open
n Engine(s) are stopped
n Run-up synchronization is released (LogicsManager)
With the start command the easYgen sets the solenoid valve, the
starter and closes the GCB. The unit displays "Run-up synchroni-
zation". If the engine reaches the 700 rpm (speed for excitation
start) the easYgen activates the excitation. From now on the moni-
toring delay time is running. When the monitoring delay time is
expired:
n The underfrequency / overfrequency monitoring is activated
n The undervoltage monitoring is activated
n The pickup/frequency monitoring is activated
n The frequency and voltage controller is activated
n The closing of the GGB will be executed, if enough generator
power is available on generator busbar

Run-up synchronization GCB and ID Parameter Setting range Proposal


GGB
3435 Run-up synchroni- Off / with GCB / with GCB/GGB
zation mode with GCB/GGB

Table 66: Run-up synchronization

Preconditions for run-up synchronization:

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Application
Special Applications > Run-Up Synchronization > Procedures

n GCB open
n GGB open
n MCB open
n Engine(s) are stopped
n Run-up synchronization is released (LogicsManager)
With the start command the easYgen sets the solenoid valve, the
starter and closes the GCB and GGB. The unit displays "Run-up
synchronization". If the engine reaches the 600 rpm (speed for
excitation start) the easYgen activates the excitation. From now on
the monitoring delay time is running. When the monitoring delay
time is expired:
n The underfrequency / overfrequency monitoring is activated
n The undervoltage monitoring is activated
n The pickup/frequency monitoring is activated
n The frequency and voltage controller is activated

6.4.13.2.3 Application Mode GCB/MCB

Fig. 204: Application mode GCB/MCB

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Application
Special Applications > Run-Up Synchronization > Procedures

The breaker transition mode makes no difference


during the run-up synchronization.

Run-up synchronization GCB ID Parameter Setting range Proposal

3435 Run-up synchroni- Off / with GCB / with GCB


zation mode with GCB/GGB

3436 Minimum speed 0 to 4,000 rpm 000 rpm


for close GCB

3437 Speed for excita- 0 to 4,000 rpm 600 rpm


tion start

3438 Time of participa- 1 to 180 s 7s


tion

3442 Simultaneous On / Off Off


excitation

12937 Run up sync. LogicsManager Emergency run

Table 67: Run-up synchronization

Preconditions for run-up synchronization in emergency run:


n Mains OK
n GCB open
n Engine(s) are stopped
n Run-up synchronization is released (LogicsManager)
In this example the run-up synchronization shall be executed, if the
emergency start (AMF) becomes active. With the start command
the easYgen evaluates the condition of the MCB. If the MCB is
closed, the unit opens at first the MCB. After successful opening
the MCB the unit sets the solenoid valve, the starter and closes the
GCB. The unit displays "Run-up synchronization". If the engine
reaches the 600 rpm (speed for excitation start) the easYgen acti-
vates the excitation. From now on the monitoring delay time is run-
ning. When the monitoring delay time is expired:
n The underfrequency / overfrequency monitoring is activated
n The undervoltage monitoring is activated
n The pickup/frequency monitoring is activated
n The frequency and voltage controller is activated

Run-up synchronization acting on GCB and GGB is


not applicable in this application mode. The run-up
synchronization is inhibited.

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Application
Special Applications > Run-Up Synchronization > Procedures

6.4.13.2.4 Application Mode GCB/GGB/MCB

Fig. 205: Application mode GCB/GGB/MCB

The breaker transition mode makes no difference


during the run-up synchronization.

Run-up synchronization GCB ID Parameter Setting range Proposal

3435 Run-up synchroni- Off / with GCB / with GCB


zation mode with GCB/GGB

3436 Minimum speed 0 to 4,000 rpm 350 rpm


for close GCB

3437 Speed for excita- 0 to 4,000 rpm 700 rpm


tion start

3438 Time of participa- 1 to 180 s 7s


tion

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Application
Special Applications > Run-Up Synchronization > Procedures

ID Parameter Setting range Proposal

3442 Simultaneous On / Off Off


excitation

12937 Run up sync. LogicsManager Emergency run

Table 68: Run-up synchronization

ID Parameter Setting range Proposal

3440 Min. Generator 0.00 to 327.67 ---


power MW

12936 Bypass min. Pgen. LogicsManager ---

3441 Voltage monitoring On / Off On


load busbar

Table 69: GGB control

Preconditions for run-up synchronization in emergency run:


n Mains OK
n GGB open
n GGB open
n Engine(s) are stopped
n Run-up synchronization is released (LogicsManager)
In the example here the run-up synchronization shall be executed,
if the emergency start (AMF) becomes active. With the start com-
mand the easYgen sets the solenoid valve, the starter and closes
the GCB. The unit displays "Run-up synchronization". If the engine
reaches the 600 rpm (speed for excitation start) the easYgen acti-
vates the excitation. From now on the monitoring delay time is run-
ning. When the monitoring delay time is expired:
n The underfrequency / overfrequency monitoring is activated
n The undervoltage monitoring is activated
n The pickup/frequency monitoring is activated
n The frequency and voltage controller is activated
n The load will be transfered according to the configured breaker
transition mode

Run-up synchronization GCB and ID Parameter Setting range Proposal


GGB
3435 Run-up synchroni- Off / with GCB / with GCB/GGB
zation mode with GCB/GGB

3436 Minimum speed 0 to 4,000 rpm 350 rpm


for close GCB

3437 Speed for excita- 0 to 4,000 rpm 700 rpm


tion start

3438 Time of participa- 1 to 180 s 7s


tion

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Application
Special Applications > Run-Up Synchronization > Parameter Information

ID Parameter Setting range Proposal

3442 Simultaneous On / Off Off


excitation

12937 Run up sync. LogicsManager Emergency run

Table 70: Run-up synchronization

ID Parameter Setting range Proposal

3440 Min. Generator 0.00 to 327.67 0.10 MW


power MW

12936 Bypass min. Pgen. LogicsManager ---

3441 Voltage monitoring On / Off On


load busbar

Table 71: GGB control

Preconditions for run-up synchronization in emergency run:


n Mains OK
n GCB open
n GGB open
n Engine(s) are stopped
n Run-up synchronization is released (LogicsManager)
In this example the run-up synchronization shall be executed, if the
emergency start (AMF) becomes active. With the start command
the easYgen evaluates the condition of the MCB. If the MCB is
closed, the unit opens at first the MCB. After successful opening
the MCB the unit sets the solenoid valve, the starter and closes the
GCB and GGB. The unit displays "Run-up synchronization". If the
engine reaches the 600 rpm (speed for excitation start) the
easYgen activates the excitation. From now on the monitoring
delay time is running. When the monitoring delay time is expired:
n The underfrequency / overfrequency monitoring is activated
n The undervoltage monitoring is activated
n The pickup/frequency monitoring is activated
n The frequency and voltage controller is activated

6.4.13.3 Parameter Information


The “Minimum speed for close The GCB (GGB) will be closed from the beginning on during the
GCB” (parameter 3435) is 0 rpm: run-up synchronization start. The advantage of this solution is a
clear defined start condition for all participating engines. It is rec-
ommended for cases where all gensets are needed for the run-up
synchronization and no reserve genset is available.

The “Minimum speed for close The GCB (GGB) will be closed, when the starter has turned the
GCB” (parameter 3435) is higher crankshaft successfully. The level is usually set between 100 rpm
than 0 rpm: and under the firing speed level (450 rpm). The advantage of this
solution is to save time during the run-up procedure, if more gen-
sets are started as needed. It is recommended for cases where
more gensets are available as needed for the run-up synchroniza-
tion.

432 easYgen-3400/3500 | Genset Control 37528


Application
Special Applications > Run-Up Synchronization > Commissioning Checklist

The “Speed for excitation” (param- If the engine reaches the speed for excitation the excitation output
eter 3437): will be issued. The speed for excitation must be higher than the
firing speed of the engine to make sure the start will be successful.

The “Simultaneous excitation” If the simultaneous excitation is enabled, all participating units,
(parameter 3442): which match the speed limit for excitation will issue their excitation
command to the AVRs at the same time.
If the simultaneous excitation is disabled, all participating units,
which match the speed limit for excitation will issue their excitation
command to the AVRs independent of their neighbors.
The advantage of a simultaneous excitation is to minimize cross
currents between the generators during the run-up synchroniza-
tion. The disadvantage of a simultaneous excitation is the demand
of a little bit more time until all units are available for excitation.
The simultaneous excitation makes sense, when high cross cur-
rents are expected between the generators during run-up synchro-
nization.

The “Time of participation” (param- The time of participation is the maximum time an engine is
eter 3438): accepted during the common run-up synchronization. When the
time is over, the single unit interrupts the run-up synchronization
and opens the GCB (GGB).
Recommendation:
n The time of participation should be never longer than the
starter time (parameter 3306 Äp. 235)
n The time of participation should be long enough that the
engines can reach their speed for excitation in that time band

The “Engine monitoring delay The Engine monitoring delay time is also used in the run-up syn-
time” (parameter 3315): chronization. There is a time to wait between activate the excitation
and monitoring the voltage and frequency. Usually the closing of a
GGB shall only be executed, when the monitoring delay time is
expired. In some cases like emergency run this time can be
bypassed to get the GGB faster closed.

6.4.13.4 Commissioning Checklist


The following checklist is guideline to commission the run-up syn-
chronization mode.
n Choose the right application mode according to your applica-
tion. Note that the feedback of the GCB, GGB and MCB is
always used according to the chosen application mode. The
“Enable MCB" LogicsManager must be considered in case of
running mains parallel.
n Choose in case of the application mode GCB/MCB or GCB/
GGB/MCB the desired transition mode.
n Check at first all breaker feedbacks.
n In case of a GCB/MCB , GCB/GGB/MCB , GCB/L-MCB
, GCB/GGB/L-MCB or GCB/L-GGB/L-MCB applica-
tion mode it is recommended to use the optional voltage relay
discrete input. Check the voltage relay input (dead load busbar
shall energize the input).
n Make sure that your emergency stop button works.

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Application
CANopen Applications > Remote Control > Remote Start/Stop And Ackn...

n Before trying any run-up synchronization function, check each


unit with a normal start by setting FALSE the LogicsManager
“Run-up synchronization”.
n Do a single start (without run-up synchronization) for each
engine to check:
– Starter
– Solenoid valve
– MPU input (speed)
– Excitation command
– Generator voltage measurement
– Optional voltage relay input
– Busbar voltage measurement
– Mains voltage measurement (depending on application
mode)
– Generator breaker control
– Generator group breaker control (depending on application
mode)
– Mains breaker control (depending on application mode)
n Check the synchronization of GCB, GGB and MCB by each
unit with single runs.
n Check the frequency, voltage, active power and power factor
control by each unit with single runs.
n Check the load share function with all units.
n Check the CAN communication between the single easYgens.
Make sure that each unit has its own device identifier and an
own node ID (usually ID 1, 2, 3 etc. and node identifier 1, 2, 3
etc.). The sequencing window gives you an overview.
n Before you begin with the run-up synchronization make sure,
that the physical connection to mains is really open. Later on, if
the easYgen shall open the MCB check this again.
n Before you do the first tries with run-up synchronization read
this manual and especially the chapter describing your espe-
cially application.
n Consider, if you like a GCB closed before issue the crank com-
mand (parameter 3437 Äp. 225 is set to 0) or after the engine
crank shaft is definitely turning ( parameter 3437 Äp. 225 > 0).
n Consider, if you like simultaneously excitation (parameter
3442 Äp. 225 = On] or not. Simultaneously excitation
sequence is a little bit longer but can avoid reverse power on
the engines, if they very differently come on speed.
n Consider the time of participation (parameter 3438 Äp. 225),
because the time determines, when a member will be removed
from the others to continue with a normal start.

6.5 CANopen Applications


6.5.1 Remote Control
6.5.1.1 Remote Start/Stop And Acknowledgement

Refer to Ä Chapter 6.4.5 ‘Performing Remote Start/


Stop And Acknowledgement’ on page 395 for detailed
information.

The easYgen may be started, stopped, or acknowledged with


CAN/Modbus. Therefore, two logical command variables have to
be configured with the LogicsManager:

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Application
CANopen Applications > Remote Control > Remote Start/Stop And Ackn...

n 04.13 Remote request


n 04.14 Remote acknowledge
Two different methods to perform a remote start/stop/acknowl-
edgement are detailed in the below.
These are "Remote start/stop/acknowledgement via RPDO" and
"Remote start/stop/acknowledgement via default SDO communica-
tion channel". The advantages and the disadvantages of these two
methods are as follows.

RPDO Default SDO Communication Channel

Classical communication for CANopen devices Configuration process

One message Two messages

No validation of the received answer Validation answer, if message has been received by the unit

Only working in operational mode May take longer in case of communication with two messages

Table 72: Comparison

6.5.1.1.1 RPDO
Configure CAN Interface 1 CANopen Master (parameter 8993 Äp. 298) must be enabled, if
there is no PLC taking over the master function.
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface è Configure CAN interface 1’.
2. Configure the parameter listed below.

ID Parameter Value Comment

8993 CANopen On CANopen Master is enabled.


Master

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Application
CANopen Applications > Remote Control > Remote Start/Stop And Ackn...

Configure RPDO
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface 1 è Receive PDO 1’.
2. Configure the parameters listed below.

ID Parameter Value Comment

9300 COB-ID 00000201 (hex) COB-ID set to 00000201.

9910 Number of 1 One mapped object is configured


Mapped Objects

9911 1. Mapped 00503 The 1st mapped object is set to control parameter 503.
Object

Table 73:

ð
Setting the COB-ID to 201 (hex) is exem-
plary; usually, the PDOs are in the range of
181 (hex) to 57F (hex).

With this setting, the Receive PDO is set to the address,


for which the device is listening on the bus. The number
of mapped objects is 1 since 1 mapped object is used.
The request on the bus is sent with the control parameter
503 of the device as mapped object 1.

Refer to Ä Chapter 9.2.4 ‘Additional Data


Identifier’ on page 609 for a list of additional
parameter groups.

CANopen message The following table shows a exemplary request data for the device
on the CANopen bus. The data (hex) shows the state of parameter
503 to achieve the required control.

ID (hex) Description Data (hex)

201 Remote Start 01 00

201 Remote Stop 02 00

201 Remote Acknowledge 10 00

6.5.1.1.2 Default SDO Communication Channel


Another possibility for a remote start/stop/acknowledgement is to
send the request via default SDO communication channel. The
device listens to the CAN ID 600 (hex) + Node ID internally to per-
form the desired control, the reply is on CAN ID 580 (hex) + Node
ID.
The following examples show the request format on CANopen with
different Node IDs.
The request on the bus is sent via the control parameter ID 503 of
the device.
The value 2000 (hex) is calculated internally:

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Application
CANopen Applications > Remote Control > Remote Start/Stop And Ackn...

n 503 (dec) -- 1F7 (hex)


n 1F7+2000 (hex) = 21F7 (hex)

Please note that high and low bytes are exchanged in


the sent address. The data (hex) shows the state of
parameter 503 to achieve the required control.

Node ID 1 (Standard Value) The following table shows exemplary request data for the device
on the CANopen bus.

Identifier Description Data

601 Remote Start 2B F7 21 01 01 00 00 00

601 Remote Stop 2B F7 21 01 02 00 00 00

601 Remote Acknowledge 2B F7 21 01 10 00 00 00

Node ID (Not Standard Value) If the Node ID of the device is intended to be different from the
standard value, the parameter "Node-ID CAN bus 1" (param-
eter 8950 Äp. 298) must be configured accordingly. Node ID 2 is
used in the following example.
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface è Configure CAN interface 1’.
2. Configure the parameter listed below.

ID Parameter Value Comment

8950 Node-ID CAN 002 Node-ID set to 002.


bus 1

ð With this setting, the Node ID of the CAN interface 1 is


set to 002.

The request on the bus is sent via the control parameter 503 of the
device.
The hexadecimal value 2000 is calculated internally:
n 503 (dec) -- 1F7 (hex)
n 1F7 (hex) + 2000 (hex) = 21F7 (hex)

Please note that high and low bytes are exchanged in


the sent address.

The data (hex) shows the state of parameter 503 to achieve the
required control.
The following table shows exemplary request data for the device
on the CANopen bus.

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Application
CANopen Applications > Remote Control > Remote Start/Stop And Ackn...

Identifier Description Data

602 Remote Start 2B F7 21 01 01 00 00 00

602 Remote Stop 2B F7 21 01 02 00 00 00

602 Remote Acknowledge 2B F7 21 01 10 00 00 00

Additional SDO communication It is also possible to allow several PLCs to start/stop/acknowledge


channels the unit in addition to the default SDO communication channel.
Four additional SDO communication channels are provided for this.
The additional SDO 127 (dec) is used in the following example.
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface 1 è Additional Server SDOs’.
2. Configure the parameters listed below.

ID Parameter Value Comment

33040 2. Node-ID 127 (dec) = 7F SDO communication channel is configured to 127


(hex)

Table 74:

ð With this setting, an additional SDO communication


channel is configured to 127.

The control request is equal to the request via default SDO com-
munication channel, but the device will listen to messages
including the configured address as well.
The device listens to the CAN ID 600 (hex) + 2. Node ID internally
to perform the desired control, the reply from the easYgen is sent
on CAN ID 580 (hex) + 2. Node ID.
n Receive CAN ID 67F (hex) (600 (hex) + 7F (hex))
n Receive CAN ID 5FF (hex) (580 (hex) + 7F (hex))
The same is valid for the additional SDO communication channels
3, 4, and 5.
The following table shows exemplary request data for the device
on the CANopen bus.

Identifier Description Data

67F Remote Start 2B F7 21 01 01 00 00 00

67F Remote Stop 2B F7 21 01 02 00 00 00

67F Remote Acknowledge 2B F7 21 01 10 00 00 00

If parameters are written or read via two or more SDO


communication channels at the same time (before the
first has answered), the second one will be refused.

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Application
CANopen Applications > Remote Control > Transmitting A Frequency S...

6.5.1.2 Transmitting A Frequency Setpoint


It is possible to transmit a frequency setpoint value via the CAN-
open protocol. Prerequisite for the use of a frequency setpoint via
an interface is the configuration of the frequency setpoint source
(parameter 5518 Äp. 269 for frequency setpoint 1 source or
parameter 5519 Äp. 270 for frequency setpoint 2 source) Refer to
Ä Chapter 4.5.12.1 ‘Frequency Control’ on page 267 for detailed
information.
The respective frequency setpoint source is to be configured to
05.03 "Interface freq.setp.".
Two different methods to transmit a frequency setpoint via CAN-
open are detailed below.
These are "Transmitting a frequency setpoint via RPDO" and
"Transmitting a frequency setpoint via default SDO communication
channel". The advantages and the disadvantages of these two
methods are as follows.

RPDO Default SDO Communication Channel

Classical communication for CANopen devices Configuration process

One message Two messages

No validation of the received answer Validation answer, if message has been received by the unit

Only working in operational mode May take longer in case of communication with two messages

Table 75: Comparison

6.5.1.2.1 RPDO
Configure CAN Interface 1 CANopen Master (parameter 8993 Äp. 298) must be enabled, if
there is no PLC taking over the master function.
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface è Configure CAN interface 1’.
2. Configure the parameter listed below.

ID Parameter Value Comment

8993 CANopen On CANopen Master is enabled.


Master

37528 easYgen-3400/3500 | Genset Control 439


Application
CANopen Applications > Remote Control > Transmitting A Frequency S...

Configure RPDO
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface 1 è Receive PDO 1’.
2. Configure the parameters listed below.

ID Parameter Value Comment

9300 COB-ID 00000321 (hex) COB-ID set to 00000321.

9910 Number of 1 One mapped object is configured


Mapped Objects

9911 1. Mapped 00509 The 1st mapped object is set to control parameter 509.
Object

Table 76:

ð
Setting the COB-ID to 321 (hex) is exem-
plary; usually, the PDOs are in the range of
181 (hex) to 57F (hex).

With this setting, the Receive PDO is set to the address,


for which the device is listening on the bus. The number
of mapped objects is 1 since 1 mapped object is used.
The request on the bus is sent with the control parameter
509 of the device as mapped object 1.

Refer to Ä Chapter 9.2.4 ‘Additional Data


Identifier’ on page 609 for a list of additional
parameter groups.

CANopen message The following table shows exemplary send data for the device on
the CANopen bus.
A frequency setpoint of 50.60 Hz is transmitted:
n 5060 (dec) = 13C4 (hex) → C4 13 according to the CANopen
protocol

ID (hex) Description Data (hex)

321 Remote F setpoint C4 13

6.5.1.2.2 Default SDO Communication Channel


Another possibility for transmitting a frequency setpoint is to send
the value via default SDO communication channel. The device lis-
tens to the CAN ID 600 (hex) + Node ID internally to perform the
desired control, the reply is on CAN ID 580 (hex) + Node ID.
The following example shows the send format on CANopen with
Node ID 1.
The value is sent on the bus via the control parameter 509 of the
device.
The hexadecimal value 2000 is calculated internally:

440 easYgen-3400/3500 | Genset Control 37528


Application
CANopen Applications > Remote Control > Transmitting A Voltage Set...

n 509 (dec) -- 1FD (hex)


n 1FD (hex) + 2000 (hex) = 21FD (hex)

Please note that high and low bytes are exchanged in


the sent value.

The data (hex) shows the state of parameter 509 to achieve the
required control.
The following table shows exemplary send data for the device on
the CANopen bus.

Identifier Description Data

601 Remote F setpoint 2B FD 21 01 CA 13 00 00

6.5.1.3 Transmitting A Voltage Setpoint


It is possible to transmit a voltage setpoint value via the CANopen
protocol. Prerequisite for the use of a voltage setpoint via an inter-
face is the configuration of the voltage setpoint source (param-
eter ID 5618 for voltage setpoint 1 source or parameter 5619 for
voltage setpoint 2 source).
Refer to Ä Chapter 4.5.12.4 ‘Voltage Control’ on page 279 for
detailed information.
The respective voltage setpoint source is to be configured to 05.09
"Interface volt.setp.".
Two different methods to transmit a voltage setpoint setpoint via
CANopen are detailed below.
These are "Transmitting a voltage setpoint via RPDO" and "Trans-
mitting a frequency setpoint via default SDO communication
channel". The advantages and the disadvantages of these two
methods are as follows.

RPDO Default SDO Communication Channel

Classical communication for CANopen devices Configuration process

One message Two messages

No validation of the received answer Validation answer, if message has been received by the unit

Only working in operational mode May take longer in case of communication with two messages

Table 77: Comparison

6.5.1.3.1 RPDO
Configure CAN Interface 1 CANopen Master (parameter 8993 Äp. 298) must be enabled, if
there is no PLC taking over the master function.

37528 easYgen-3400/3500 | Genset Control 441


Application
CANopen Applications > Remote Control > Transmitting A Voltage Set...

1. Either on the front panel or using ToolKit navigate to menu


‘Configure CAN interface è Configure CAN interface 1’.
2. Configure the parameter listed below.

ID Parameter Value Comment

8993 CANopen On CANopen Master is enabled.


Master

Configure RPDO
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface 1 è Receive PDO 1’.
2. Configure the parameters listed below.

ID Parameter Value Comment

9300 COB-ID 00000321 (hex) COB-ID set to 00000321.

9910 Number of 1 One mapped object is configured


Mapped Objects

9911 1. Mapped 00510 The 1st mapped object is set to control parameter 510.
Object

Table 78:

ð
Setting the COB-ID to 321 (hex) is exem-
plary; usually, the PDOs are in the range of
181 (hex) to 57F (hex).

With this setting, the Receive PDO is set to the address,


for which the device is listening on the bus. The number
of mapped objects is 1 since 1 mapped object is used.
The request on the bus is sent with the control parameter
510 of the device as mapped object 1.

Refer to Ä Chapter 9.2.4 ‘Additional Data


Identifier’ on page 609 for a list of additional
parameter groups.

CANopen message The following table shows exemplary send data for the device on
the CANopen bus in line 1.
A voltage setpoint of 412 V is transmitted:
n 412 (dec) = 019C (hex) → 9C 01 according to the CANopen
protocol

ID (hex) Description Data (hex)

321 Remote V setpoint 9C 01 00 00

601 Remote V setpoint 23 FE 21 01 9C 01 00 00

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Application
CANopen Applications > Remote Control > Transmitting A Power Facto...

6.5.1.3.2 Default SDO Communication Channel


Another possibility for transmitting a voltage setpoint is to send the
value via default SDO communication channel. The device listens
to the CAN ID 600 (hex) + Node ID internally to perform the
desired control, the reply is on CAN ID 580 (hex) + Node ID.
The following example shows the send format on CANopen with
Node ID 1.
The value is sent on the bus via the control parameter 510 of the
device.
The hexadecimal value 2000 is calculated internally:
n 510 (dec) - 1FE (hex)
n 1FE (hex) + 2000 (hex) = 21FE (hex)

Please note that high and low bytes are exchanged in


the sent value.

The data (hex) shows the state of parameter 510 to achieve the
required control.
The above table shows exemplary send data for the device on the
CANopen bus in line 2.

6.5.1.4 Transmitting A Power Factor Setpoint


It is possible to transmit a power factor setpoint value via the CAN-
open protocol. Prerequisite for the use of a power factor setpoint
via an interface is the configuration of the power factor setpoint
source (parameter 5638 Äp. 285 for power factor setpoint 1 source
or parameter 5639 Äp. 285 for power factor setpoint 2 source)
Refer to Ä Chapter 4.5.12.5 ‘Power Factor Control’ on page 283
for detailed information.
The respective power factor setpoint source is to be configured to
05.12 "Interface PF setp.".
Two different methods to transmit a power factor setpoint via CAN-
open are detailed below.
These are "Transmitting a power factor setpoint via RPDO" and
"Transmitting a power factor setpoint via default SDO communica-
tion channel". The advantages and the disadvantages of these two
methods are as follows.

RPDO Default SDO Communication Channel

Classical communication for CANopen devices Configuration process

One message Two messages

No validation of the received answer Validation answer, if message has been received by the unit

Only working in operational mode May take longer in case of communication with two messages

Table 79: Comparison

37528 easYgen-3400/3500 | Genset Control 443


Application
CANopen Applications > Remote Control > Transmitting A Power Facto...

6.5.1.4.1 RPDO
Configure CAN Interface 1 CANopen Master (parameter 8993 Äp. 298) must be enabled, if
there is no PLC taking over the master function.
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface è Configure CAN interface 1’.
2. Configure the parameter listed below.

ID Parameter Value Comment

8993 CANopen On CANopen Master is enabled.


Master

Configure RPDO
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface 1 è Receive PDO 1’.
2. Configure the parameters listed below.

ID Parameter Value Comment

9300 COB-ID 00000321 (hex) COB-ID set to 00000321.

9910 Number of 1 One mapped object is configured


Mapped Objects

9911 1. Mapped 00508 The 1st mapped object is set to control parameter 508.
Object

Table 80:

ð
Setting the COB-ID to 321 (hex) is exem-
plary; usually, the PDOs are in the range of
181 (hex) to 57F (hex).

With this setting, the Receive PDO is set to the address,


for which the device is listening on the bus. The number
of mapped objects is 1 since 1 mapped object is used.
The request on the bus is sent with the control parameter
508 of the device as mapped object 1.

Refer to Ä Chapter 9.2.4 ‘Additional Data


Identifier’ on page 609 for a list of additional
parameter groups.

CANopen message The following table shows exemplary send data for the device on
the CANopen bus. A power factor setpoint of 0.85 capacitive/
leading is transmitted (64689 (dec) [65536-850] = FCAE (hex) →
AE FC according to the CANopen protocol) in line 1. Please note
that negative (capacitive or leading) power factor values are
deducted from 65536 (dec) or FFFF (hex).
A power factor setpoint of 0.9 inductive/lagging is transmitted in
line 2:
n 900 (dec) = 0384 (hex) → 84 03 according to the CANopen pro-
tocol.
A power factor setpoint of 1.0 is transmitted in line 3:

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Application
CANopen Applications > Remote Control > Transmitting A Power Setpo...

n 1000 (dec) = 03E8 (hex) → E8 03 according to the CANopen


protocol

ID (hex) Description Data (hex)

321 Remote PF Ld 085 AE FC

321 Remote PF LG 090 84 03

321 Remote PF 1.00 E8 03

6.5.1.4.2 Default SDO Communication Channel


Another possibility for transmitting a power factor setpoint is to
send the value via default SDO communication channel. The
device listens to the CAN ID 600 (hex) + Node ID internally to per-
form the desired control, the reply is on CAN ID 580 (hex) + Node
ID.
The following example shows the send format on CANopen with
Node ID 1.
Thevalue is sent on the bus via the control parameter 508 of the
device.
The hexadecimal value 2000 is calculated internally:
n 508 (dec) -- 1FC (hex)
n 1FC (hex) + 2000 (hex) = 21FC (hex)

Please note that high and low bytes are exchanged in


the sent value.

The data (hex) shows the state of parameter 508 to achieve the
required control.
The following table shows exemplary send data for the device on
the CANopen bus.

Identifier Description Data

321 Remote PF Ld 085 2B FC 21 01 AE FC

321 Remote PF LG 090 2B FC 21 01 84 03

321 Remote PF 1.00 2B FC 21 01 E8 03

6.5.1.5 Transmitting A Power Setpoint


It is possible to transmit a power setpoint value via the CANopen
protocol. Prerequisite for the use of a power setpoint via an inter-
face is the configuration of the power setpoint source (parameter
5539 Äp. 274 for power setpoint 1 source or param-
eter 5540 Äp. 275 for power setpoint 2 source).
Refer to Ä Chapter 4.5.12.2 ‘Load Control’ on page 272for detailed
information).

37528 easYgen-3400/3500 | Genset Control 445


Application
CANopen Applications > Remote Control > Transmitting A Power Setpo...

The respective power setpoint source is to be configured to 05.06


"Interface pow. setp.".

Please note that the type of the power setpoint (Con-


stant, Import, or Export) must also be defined (param-
eter 5526 Äp. 274 for load setpoint 1 or param-
eter 5527 Äp. 275 for load setpoint 2).

Two different methods to transmit a power setpoint via CANopen


are detailed below.
These are "Transmitting a power setpoint via RPDO" and "Trans-
mitting a power setpoint via default SDO communication channel".
The advantages and the disadvantages of these two methods are
as follows.

RPDO Default SDO Communication Channel

Classical communication for CANopen devices Configuration process

One message Two messages

No validation of the received answer Validation answer, if message has been received by the unit

Only working in operational mode May take longer in case of communication with two messages

Table 81: Comparison

6.5.1.5.1 RPDO
Configure CAN Interface 1 CANopen Master (parameter 8993 Äp. 298) must be enabled, if
there is no PLC taking over the master function.
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface è Configure CAN interface 1’.
2. Configure the parameter listed below.

ID Parameter Value Comment

8993 CANopen On CANopen Master is enabled.


Master

446 easYgen-3400/3500 | Genset Control 37528


Application
CANopen Applications > Remote Control > Transmitting A Power Setpo...

Configure RPDO
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface 1 è Receive PDO 1’.
2. Configure the parameters listed below.

ID Parameter Value Comment

9300 COB-ID 00000321 (hex) COB-ID set to 00000321.

9910 Number of 1 One mapped object is configured


Mapped Objects

9911 1. Mapped 00507 The 1st mapped object is set to control parameter 507.
Object

Table 82:

ð
Setting the COB-ID to 321 (hex) is exem-
plary; usually, the PDOs are in the range of
181 (hex) to 57F (hex).

With this setting, the Receive PDO is set to the address,


for which the device is listening on the bus. The number
of mapped objects is 1 since 1 mapped object is used.
The request on the bus is sent with the control parameter
507 of the device as mapped object 1.

Refer to Ä Chapter 9.2.4 ‘Additional Data


Identifier’ on page 609 for a list of additional
parameter groups.

CANopen message The following table shows exemplary send data for the device on
the CANopen bus in line 1.
A power setpoint of 1000.0 kW is transmitted:
n 10000 (dec) = 2710 (hex) → 10 27 according to the CANopen
protocol

ID (hex) Description Data (hex)

321 Remote P setpoint 10 27 00 00

601 Remote P setpoint 23 FB 21 01 10 27 00 00

6.5.1.5.2 Default SDO Communication Channel


Another possibility for transmitting a power setpoint is to send the
value via default SDO communication channel. The device listens
to the CAN ID 600 (hex) + Node ID internally to perform the
desired control, the reply is on CAN ID 580 (hex) + Node ID.
The following example shows the send format on CANopen with
Node ID 1.
The value is sent on the bus via the control parameter 507 of the
device.

37528 easYgen-3400/3500 | Genset Control 447


Application
CANopen Applications > Remote Control > Transmitting Multiple Setp...

The hexadecimal value 2000 is calculated internally:


n 507 (dec) -- 1FB (hex)
n 1FB (hex) + 2000 (hex) = 21FB (hex)

Please note that high and low bytes are exchanged in


the sent value.

The data (hex) shows the state of parameter 507 to achieve the
required control.
The table above shows exemplary sends data for the device on the
CANopen bus in line 2.

6.5.1.6 Transmitting Multiple Setpoints


A single RPDO can transmit multiple objects. The receive PDO can
be used for four objects with 16 bytes.
If larger objects (for example 32 bytes, like for voltage and power
setpoints) are used, the maximum number of objects is reduced.

448 easYgen-3400/3500 | Genset Control 37528


Application
CANopen Applications > Remote Control > Transmitting Multiple Setp...

Configure RPDO
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface 1 è Receive PDO 1’.
2. Configure the parameters listed below.

ID Parameter Value Comment

9300 COB-ID 00000321 (hex) COB-ID set to 00000321.

9910 Number of 3 Three mapped objects are configured


Mapped Objects

9911 1. Mapped 00509 The 1st mapped object is set to control parameter 509.
Object

9912 2. Mapped 00507 The 2nd mapped object is set to control parameter 507.
Object

9913 3. Mapped 00508 The 3rd mapped object is set to control parameter 508.
Object

Table 83:

ð
Setting the COB-ID to 321 (hex) is exem-
plary; usually, the PDOs are in the range of
181 (hex) to 57F (hex).

With this setting, the Receive PDO is set to the address,


for which the device is listening on the bus. The number
of mapped objects is 1 since 1 mapped object is used.
The request on the bus is sent with the control parame-
ters 509, 507, and 508 of the device as mapped object 1.

Refer to Ä Chapter 9.2.4 ‘Additional Data


Identifier’ on page 609 for a list of additional
parameter groups.

CANopen message The following table shows exemplary send data for the device on
the CANopen bus in line 1. The following setpoints are transmitted:
n Frequency 50.6 Hz (5060 (dec) = 13C4 (hex) → C4 13
according to the CANopen protocol)
n Power 1000 kW (10000 (dec) = 2710 (hex) → 10 27 according
to the CANopen protocol)
n Power factor 0.9 lagging (900 (dec) = 0384 (hex) → 84 03
according to the CANopen protocol)

ID (hex) Description Data (hex)

321 Remote F P PF setpoint C4 13 10 27 00 00 84 03

37528 easYgen-3400/3500 | Genset Control 449


Application
CANopen Applications > Remote Control > Remotely Changing The Setp...

6.5.1.7 Remotely Changing The Setpoint


It is possible to remotely change a setpoint value via the CANopen
protocol using the parameter 504 Äp. 460. In order to use the Log-
icsManager command variables for example to enable the second
set, different bits of parameter 504 must be enabled:
n 04.37 Remote voltage setpoint 2 - bit 4 - 10 00 (hex) must be
sent to parameter 504
n 04.38 Remote frequency setpoint 2 - bit 5 - 20 00 (hex) must
be sent to parameter 504
n 04.39 Remote Power Factor setpoint 2 - bit 6 - 30 00 (hex)
must be sent to parameter 504
n 04.40 Remote power setpoint 2 - bit 7 - 80 00 (hex) must be
sent to parameter 504

For remotely changing the control setpoints, it is nec-


essary to use the interface setpoints instead of the
internal setpoints as data source in the respective con-
troller.
For example, use data source "05.03 Interface
freq.setp." in parameter 5518 Äp. 269 (Freq. setpoint
1 source) to transmit a frequency setpoint via interface.

Two different methods for changing a setpoint via CANopen are


detailed below.
These are "Changing a setpoint via RPDO" and "Changing a set-
point via default SDO communication channel". The advantages
and the disadvantages of these two methods are as follows.

RPDO Default SDO Communication Channel

Classical communication for CANopen devices Configuration process

One message Two messages

No validation of the received answer Validation answer, if message has been received by the unit

Only working in operational mode May take longer in case of communication with two messages

Table 84: Comparison

6.5.1.7.1 RPDO
Configure CAN Interface 1 CANopen Master (parameter 8993 Äp. 298) must be enabled, if
there is no PLC taking over the master function.
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface è Configure CAN interface 1’.
2. Configure the parameter listed below.

ID Parameter Value Comment

8993 CANopen On CANopen Master is enabled.


Master

450 easYgen-3400/3500 | Genset Control 37528


Application
CANopen Applications > Remote Control > Remotely Changing The Setp...

Configure RPDO
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface 1 è Receive PDO 1’.
2. Configure the parameters listed below.

ID Parameter Value Comment

9300 COB-ID 00000321 (hex) COB-ID set to 00000321.

9910 Number of 1 One mapped object is configured


Mapped Objects

9911 1. Mapped 00504 The 1st mapped object is set to control parameter 504.
Object

Table 85:

ð
Setting the COB-ID to 321 (hex) is exem-
plary; usually, the PDOs are in the range of
181 (hex) to 57F (hex).

With this setting, the Receive PDO is set to the address,


for which the device is listening on the bus. The number
of mapped objects is 1 since 1 mapped object is used.
The request on the bus is sent with the control parameter
504 of the device as mapped object 1.

CANopen message The following table shows exemplary send data for the device on
the CANopen bus. The respective bits are enabled by sending the
data of the respective lines.

ID (hex) Description Data (hex)

321 Remote P setpoint 2 80 00

321 Remote PF setpoint 2 40 00

321 Remote F setpoint 2 20 00

321 Remote V setpoint 2 10 00

6.5.1.7.2 Default SDO Communication Channel


Another possibility for changing a setpoint is to enable the bit via
default SDO communication channel. The device listens to the
CAN ID 600 (hex) + Node ID internally to perform the desired con-
trol, the reply is on CAN ID 580 (hex) + Node ID.
The following example shows the send format on CANopen with
Node ID 1.
The value is sent on the bus via the control parameter ID 504 of
the device.
The hexadecimal value 2000 is calculated internally:
n 509 (dec) -- 1F8 (hex)
n 1F8 (hex) + 2000 (hex) = 21F8 (hex)

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Application
CANopen Applications > Remote Control > Transmitting A Remote Cont...

Please note that high and low bytes are exchanged in


the sent value.

The data (hex) shows the state of parameter 504 to achieve the
required control.
The following table shows exemplary send data for the device on
the CANopen bus.

Identifier Description Data

601 Remote P setpoint 2 2B F8 21 01 80 00

601 Remote PF setpoint 2 2B F8 21 01 40 00

601 Remote F setpoint 2 2B F8 21 01 20 00

601 Remote V setpoint 2 2B F8 21 01 10 00

6.5.1.8 Transmitting A Remote Control Bit


It is possible to transmit a remote control bit via the CANopen pro-
tocol. Such a remote control bit can be sent by a PLC to remotely
control the easYgen if this remote control bit is used as a com-
mand variable in a LogicsManager function.

452 easYgen-3400/3500 | Genset Control 37528


Application
CANopen Applications > Sending A Data Protocol vi...

Configure RPDO
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface 1 è Receive PDO 1’.
2. Configure the parameters listed below.

ID Parameter Value Comment

9300 COB-ID 00000334 (hex) COB-ID set to 00000334.

9910 Number of 1 One mapped object is configured


Mapped Objects

9911 1. Mapped 00505 The 1st mapped object is set to control parameter 505.
Object

Table 86:

ð
Setting the COB-ID to 334 (hex) is exem-
plary; usually, the PDOs are in the range of
181 (hex) to 57F (hex).

With this setting, the Receive PDO is set to the address,


for which the device is listening on the bus. The number
of mapped objects is 1 since 1 mapped object is used.
The request on the bus is sent with the control parameter
505 of the device as mapped object 1.

Refer to Ä Chapter 9.2.4 ‘Additional Data


Identifier’ on page 609 for a list of additional
parameter groups.

CANopen message The following table shows exemplary send data for the device on
the CANopen bus.
Remote control bit 1 is set:
n 1 (dec) = 0001 (hex) → 01 00 according to the CANopen pro-
tocol

ID (hex) Description Data (hex)

601 Remote Control Bit 1 (SDO) 2B F9 21 01 01 00 00 00

334 Remote Control Bit 1 (PDO) 01 00

6.5.2 Sending A Data Protocol via TPDO


This is a configuration example for sending an object (data protocol
5003) on CAN ID 2AEh (hex) every 20 ms on TPDO1. For this,
TPDO1 must be configured as follows:

37528 easYgen-3400/3500 | Genset Control 453


Application
CANopen Applications > Sending A Data Protocol vi...

1. Either on the front panel or using ToolKit navigate to menu


‘Configure CAN interface 1 è Transmit PDO 1’.
2. Configure the parameters listed below.

ID Parameter Value Comment

9600 COB-ID 000002AE (hex) COB-ID set to 000002AE.

9602 Transmission 255 The number of required sync messages is set to 255.
type

9604 Event timer 20 ms Object is sent every 20 ms.

8962 Selected data 5003 Data protocol 5003 is used.


protocol

9609 Number of 0 No mapped object is configured


Mapped Objects

Table 87:

The data to be sent (Mapped Objects) may be provided on request


by configuring the Sync Message (parameter 9100 Äp. 299) and
the Transmission Type (parameter 9602 Äp. 304, 9612 Äp. 304,
9622 Äp. 304, 9632 Äp. 304, or 33642 Äp. 304) of a TPDO. The
unit is requested to send its data by sending a Sync Message.
The number of required Sync Messages is determined by the set-
ting of the Transmission Type.
If the data is to be sent on request, Bit 30 of the Sync Message
(parameter 9100 Äp. 299) must be configured to "0" and the CAN-
open Master (parameter 8993 Äp. 298) function must be config-
ured to "Off".

Additional example The Transmission Type of TPDO 1 (parameter 9602 Äp. 304) is
configured to "2" in the following example. This means that a mes-
sage of the configured TPDO is sent by the unit after two Sync
Messages have been sent to the unit.
1. Either on the front panel or using ToolKit navigate to menu
‘Configure CAN interface 1 è Transmit PDO 1’.
2. Configure the parameters listed below.

ID Parameter Value Comment

9600 COB-ID 000002AE (hex) COB-ID set to 000002AE.

9602 Transmission 2 The number of required sync messages is set to 2.


type

9604 Event timer 20 ms Object is sent every 20 ms.

8962 Selected data 5003 Data protocol 5003 is used.


protocol

9609 Number of 0 No mapped object is configured


Mapped Objects

Table 88:

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Application
CANopen Applications > Troubleshooting

The recorded data shows that the data of the Mapped Object (in
this example Mux 5) is sent (Ä Table ‘Cyclical sending of data -
Sync Message request’ on page 455) after sending the Sync Mes-
sage twice (Ä Table ‘Cyclical sending of data - reply’
on page 455).

ID (hex) Description Data (hex)

80 - -

Table 89: Cyclical sending of data - Sync Message request

Nr Count ID (hex) Data (hex)

1 2 80 -

2 1 2AE 8B 13

Table 90: Cyclical sending of data - reply

6.5.3 Troubleshooting
General diagnosis

Error Possible diagnosis

Connected device (Phoenix I/O board) Are all LEDs at the expansion modules illuminated green (i.e. correctly connected)?
cannot be configured
Are all modules detected (i.e. no blinking expansion module)?

CAN interface 1 (guidance level)


diagnosis

Error Possible diagnosis

No data is sent by the Woodward con- Is the unit in operational mode (heartbeat - CAN ID 700 (hex) + Node-ID has the content
troller 5 (hex)?

Are the TPDOs correctly configured (CAN ID, mapping, parameter)?

No data is received by the Woodward con- Is the unit in operational mode (heartbeat - CAN ID 700 (hex) + Node-ID has the content
troller 5 (hex)?

Are the RPDOs correctly configured (CAN ID, mapping, parameter)?

No monitoring bit data is received on the Is the CAN bus connected correctly?
RPDO
Is the baud rate configured correctly?

Is the CAN ID assigned more than once?

Is the unit in operational mode? If not, start it via another device or put in NMT Master
(parameter 8993 Äp. 298).

No SDOs (configuration messages) are received by the unit

No SDOs (configuration messages) are Is the CAN ID assigned more than once?
received by the unit
Is the CAN ID 600 (hex) + Node-ID of the easYgen already used in a PDO (COB ID)?

Are RPDOs or TPDOs higher then 580 (hex) or lower than 180 (hex) used?

37528 easYgen-3400/3500 | Genset Control 455


Application
Modbus Applications > Remote Control > Remote Start/Stop And Ackn...

6.6 Modbus Applications


6.6.1 Remote Control
6.6.1.1 Remote Start/Stop And Acknowledgement
The Woodward controller may be configured to perform start/stop/
acknowledgement functions remotely through the Modbus protocol.
The required procedure is detailed in the following steps.

The following descriptions refer to the remote control


parameter 503 as described in Ä Chapter 9.2.4 ‘Addi-
tional Data Identifier’ on page 609.
It may be necessary to shift the address by 1
depending on the used PC software. In this case, the
address would be 504 for example.
Be sure to check both possibilities in case of remote
control problems.

ID Parameter Setting range Data type

503 Remote control word 1 Yes / No UNSIGNED 16

n Modbus address = 40000 + (Par. ID +1) = 40504


n Modbus length = 1 (UNSIGNED 16)
In order to issue a command, the respective bit of object 21F7
(hex), i.e. parameter 503, must be enabled. The following bits are
used for this:
n Bit 0 Start bit:
This bit activates the LogicsManager command variable 04.13
"Remote request" and enables a remote request command.
n Bit 1 Stop bit:
This bit deactivates the LogicsManager command variable
04.13 "Remote request" and disables a remote request com-
mand.
n Bit 4 Acknowledgement bit:
This bit activates the LogicsManager command variable 04.14
"Remote acknowledge". This bit must be set and reset twice to
acknowledge an alarm completely. The first rising edge disa-
bles the horn and the second rising edge resets the alarm.
The following Modscan32 screenshot (Fig. 206) shows the configu-
rations made to remote control parameter 503. It is possible to set
the format to binary to view single bits using the "display options".

Fig. 206: Modbus - remote control parameter 503

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Application
Modbus Applications > Remote Control > Setpoint Setting

Example 1: Start Request


By double-clicking the address, a Write Register command may be
issued.
Fig. 207 shows how bit 0 is set using the ModScan32 Software.

Fig. 207: Modbus - write register -


start request

Example 2: Stop Request


By double-clicking the address, a Write Register command may be
issued.
Fig. 208 shows how bit 1 is set using the ModScan32 Software.

Fig. 208: Modbus - write register -


stop request

Example 3: External Acknowledge


By double-clicking the address, a Write Register command may be
issued.
Fig. 209 shows how bit 4 is set using the ModScan32 Software.

Fig. 209: Modbus - write register -


external acknowledge

6.6.1.2 Setpoint Setting


For a remote setting of the control setpoints, it is necessary to use
the interface setpoints instead of the internal setpoints.
For example, use data source "05.06 Interface pwr. setp." in
parameter 5539 Äp. 274 (Load setpoint 1 source) to transmit a
load setpoint via interface.
Fig. 210: Setpoint source configura- No password is required to write this value. shows an exemplary
tion configuration of the load setpoint 1 source. All other setpoint
sources are configured accordingly.
The interface setpoints may be set using the objects for active
power, power factor, frequency, and voltage (refer to Ä Chapter
9.2.4 ‘Additional Data Identifier’ on page 609 for detailed informa-
tion).

ID Parameter Setting range Unit Data type Data source

507 Active Power Setpoint 0 to 999999 1/10 kW INTEGER 32 05.06

508 Power Factor Setpoint -710 to 1000 to - INTEGER 16 05.12


710

37528 easYgen-3400/3500 | Genset Control 457


Application
Modbus Applications > Remote Control > Setpoint Setting

ID Parameter Setting range Unit Data type Data source

509 Frequency Setpoint 0 to 7000 1/100 Hz UNSIGNED 16 05.03

510 Voltage Setpoint 50 to 650000 V UNSIGNED 32 05.09

Example 1: Active power interface The active power setpoint value must be written to object 21FB
setpoint (hex), i.e. parameter 507.

Example A power value of 50 kw = 500 (dec) = 01F4 (hex) is to be trans-


mitted.
n Modbus address = 40000 + (Par. ID + 1) = 40508
n Modbus length = 2 (INTEGER 32)
The high word must be written to the lower address and the low
word must be written to the higher address.

To set the parameter address in ModScan32:

Fig. 211: Modscan32 at address 40508


1. Open the "Preset Multiple Registers" dialog by selecting
‘Setup è Extended è Preset Regs’ from the menu.
2. Select ‘OK’ and enter the desired values.

Fig. 212: "Preset Multiple Registers"


dialog 1

3. Select ‘Update’ to confirm the entered values.


ð The dialog closes and the values are changed.

Fig. 213: "Preset Multiple Registers"


dialog 2
Fig. 214: Modscan32 at address 40508

458 easYgen-3400/3500 | Genset Control 37528


Application
Modbus Applications > Remote Control > Setpoint Setting

Example 2: Power factor interface The power factor setpoint value must be written to object 21FC
setpoint (hex), i.e. parameter 508.

Example A power factor of 1 = 1000 (dec) = 03E8 (hex) is to be trans-


mitted.
n Modbus address = 40000 + (Par. ID + 1) = 40509
n Modbus length = 1 (UNSIGNED 16)

To set the parameter address in ModScan32:

Fig. 215: Modscan32 at address 40509


Analogous to Ä ‘Example 1: Active power interface setpoint’
on page 458 set the parameter address as shown in
(Fig. 215).

Example 3: Frequency interface The frequency setpoint value must be written to object 21FD (hex),
setpoint i.e. parameter 509.

Example A frequency value of 50.00 Hz = 5000 (dec) = 1388 (hex) is to be


transmitted.
n Modbus address = 40000 + (Par. ID + 1) = 40510
n Modbus length = 1 (UNSIGNED 16)

To set the parameter address in ModScan32:

Fig. 216: Modscan32 at address 40510


Analogous to Ä ‘Example 1: Active power interface setpoint’
on page 458 set the parameter address as shown in
(Fig. 216).

Example 4: Voltage interface set- The voltage setpoint value must be written to object 21FE (hex),
point i.e. parameter 510.

37528 easYgen-3400/3500 | Genset Control 459


Application
Modbus Applications > Remote Control > Remotely Changing The Setp...

Example A voltage value of 400 V = 400 (dec) = 0190 (hex) is to be trans-


mitted.
n Modbus address = 40000 + (Par. ID + 1) = 40511
n Modbus length = 2 (UNSIGNED 32)
The high word must be written to the lower address and the low
word must be written to the higher address.

To set the parameter address in ModScan32:

Fig. 217: Modscan32 at address 40511


Analogous to Ä ‘Example 1: Active power interface setpoint’
on page 458 set the parameter address as shown in
(Fig. 217).

6.6.1.3 Remotely Changing The Setpoint


It is possible to remotely change the (active power/power factor/fre-
quency/voltage) setpoints through the Modbus using the parameter
504 (Ä Chapter 9.2.4 ‘Additional Data Identifier’ on page 609).
The required procedure is detailed in the following steps.

ID Parameter Setting range Data type

504 Remote control word 2 Yes / No UNSIGNED 16

In order to enable a setpoint, the respective bit of object 21F8


(hex), i.e. parameter 504, must be enabled. The following bits are
used for this:
n Bit 4 Request voltage setpoint 2:
This bit activates the LogicsManager command variable 04.37
"Remote voltage setpoint 2" and is dedicated for switching from
voltage setpoint 1 to voltage setpoint 2.
n Bit 5 Request frequency setpoint 2:
This bit activates the LogicsManager command variable 04.38
"Remote frequency setpoint 2" and is dedicated for switching
from frequency setpoint 1 to frequency setpoint 2.
n Bit 6: Request power factor setpoint 2:
This bit activates the LogicsManager command variable 04.39
"Remote PF setpoint 2" and is dedicated for switching from
power factor setpoint 1 to power factor setpoint 2.
n Bit 7: Request active power setpoint 2:
This bit activates the LogicsManager command variable 04.40
"Remote power setpoint 2" and is dedicated for switching from
active power setpoint 1 to active power setpoint 2.

460 easYgen-3400/3500 | Genset Control 37528


Application
Modbus Applications > Remote Control > Remotely Changing The Setp...

Example The active power setpoint 2 is to be enabled.


n Modbus address = 40000 + (Par. ID + 1) = 40505
n Modbus length = 1 (UNSIGNED 16)

To set the bits in ModScan32:

Fig. 218: ModScan32 single bit view


1. Using the "display options" set the format to binary to view
single bits (Fig. 218).

37528 easYgen-3400/3500 | Genset Control 461


Application
Modbus Applications > Changing Parameter Settings > Parameter Setting

2. Double-click the address to issue a Write Register com-


mand.
ð Fig. 219 shows how bit 7 is set to enable the active
power setpoint 2.

Fig. 219: Active power setpoint

Fig. 220 shows how bit 6 would be set to enable the


power factor setpoint 2.

Fig. 220: Power factor setpoint

Fig. 221 shows how bit 5 would be set to enable the fre-
quency setpoint 2.

Fig. 221: Frequency setpoint

Fig. 222 shows how bit 4 would be set to enable the


voltage setpoint 2.

Fig. 222: Voltage setpoint

6.6.2 Changing Parameter Settings


6.6.2.1 Parameter Setting

The example tables below are excerpts. Refer to the


following chapters for the complete parameter lists:
– Ä Chapter 4.1.4 ‘Enter Password’ on page 79
– Ä Chapter 4.2 ‘Configure Measurement’
on page 83

Be sure to enter the password for code level 2 or


higher for the corresponding interface to get access for
changing parameter settings.

462 easYgen-3400/3500 | Genset Control 37528


Application
Modbus Applications > Changing Parameter Settings > Parameter Setting

The new entered value must comply with the param-


eter setting range when changing the parameter set-
ting.

Example 1: Addressing the pass- ID Parameter Setting range Data type


word for serial interface 1
10401 Password for serial interface1 0000 to 9999 UNSIGNED 16

Example n Modbus address = 400000 + (Par. ID + 1) = 410402


n Modbus length = 1 (UNSIGNED 16)

Fig. 223: Modscan32 at address 410402


Set the configuration to address parameter 10401 as shown
in (Fig. 223).

Example 2: Addressing the gener- ID Parameter Setting range Data type


ator rated voltage
1766 Generator rated voltage 50 to 650000 V UNSIGNED 32

Example n Modbus address = 40000 + (Par. ID + 1) = 41767


n Modbus length = 2 (UNSIGNED 32)

Fig. 224: Modscan32 at address 41767


Set the configuration to address parameter 1766 as shown in
(Fig. 224).

Example 3: Addressing the gener- ID Parameter Setting range Data type


ator voltage measuring
1851 Generator voltage measuring 3Ph 4W UNSIGNED 16

3Ph 3W

1Ph 2W

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Application
Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan...

ID Parameter Setting range Data type


1Ph 3W

Example n Modbus address = 40000 + (Par. ID + 1) = 41852


n Modbus length = 1 (UNSIGNED 16)

If the setting range contains a list of parameter settings


like in this example, the parameter settings are num-
bered and start with 0 for the first parameter setting.
The number corresponding with the respective param-
eter setting must be configured.

Fig. 225: Modscan32 at address 41852


Set the configuration to address parameter 1851 as shown in
(Fig. 225).
ð The parameter is configured to "3Ph 4W".

6.6.2.2 Configuration Of LogicsManager Functions


Next to HMI and ToolKit, LogicsManager can also be configured
via Modbus.

Used LogicsManager functions The following LogicsManager functions are used for remote
access:
n 12120 Start req. in AUTO:
This LogicsManager function is used for remote request start/
stop.
n 12490 Ext. acknowledge:
This LogicsManager function is used for remote acknowledge.
n 12540 Start w/o load:
This LogicsManager functionr is used for start without load.
n 12510 Operat. mode AUTO:
This LogicsManager function is used for AUTOMATIC mode.

464 easYgen-3400/3500 | Genset Control 37528


Application
Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan...

Modbus encoding of a LogicsMan-


ager function

Fig. 226: Modbus encoding


The following section describes how to configure a LogicsManager
function via Modbus. A LogicsManager function is defined by sev-
eral parameters, like delays, commands, signs, or operators.
The definition for a LogicsManager function consists of 7 data
words:

Word 0 Word 1 Word 2 Word 3 Word 4 Word 5 Word 6

Delay ON Delay Logic Logic Com- Com- Com-


OFF equation equation mand 1 mand 2 mand 3
1 2

Table 91: Data words

The configuration of a LogicsManager function via


Modbus requires to reverse the byte order of double-
byte words, i.e. low byte before high byte. The fol-
lowing examples show the order after reversing.

The delays are configured as hundredths of a second, i.e. 500


must be configured for a delay of 5 seconds.
The logic equation (0xFFFF) contains the information of one oper-
ator in each nibble.

Word 2

High byte * Low byte *

Highest nibble Second highest Third highest Lowest nibble


nibble nibble

Sign 1 Operator 1 Sign 2 Operator 2

Table 92: Logic equation 1

Word 3

High byte * Low byte *

Highest nibble Second highest Third highest Lowest nibble


nibble nibble

Sign 3 not used not used not used

Table 93: Logic equation 2

37528 easYgen-3400/3500 | Genset Control 465


Application
Modbus Applications > Changing Parameter Settings > Configuration Of LogicsMan...

* high/low byte order after reversing

Definition of the nibbles Signs


n 0x00 negate value of this element with "NOT"
n 0x10 keep value of this element with "—"
n 0x20 force value of this element to "TRUE"
n 0x30 force value of this element to "FALSE"
Operators
n 0x00 "AND" with following element
n 0x01 "NAND" with following element
n 0x02 "OR" with following element
n 0x03 "NOR" with following element
n 0x04 "XOR" with following element
n 0x05 "NOT-XOR" with following element
The commands are defined by configuring the ID of the respective
command variable. Refer Ä Chapter 9.4.4 ‘Logical Command Vari-
ables’ on page 643 for the command variable IDs.

Example

Fig. 227: Modbus encoding


The definition of the exemplary LogicsManager function (Fig. 227)
is as follows:

Word 0 Word 1 Word 2 Word 3 Word 4 Word 5 Word 6

Delay ON Delay OFF Logic equation Logic equation Command 1 Command 2 Command 3
1 2

150 25 0x1300 0x2000 1 2 101

Word 2 Word 3

High byte * Low byte * High byte * Low byte *

13 00 00 20

Sign 1 Operator 1 Sign 2 Operator 2 Sign 3 not used not used not used

1 3 0 0 2 0 0 0

466 easYgen-3400/3500 | Genset Control 37528


Application
Modbus Applications > Changing Parameter Settings > Operating Modes

* high/low byte order after reversing

6.6.2.3 Operating Modes


Two operating modes may be used with remote control:
n STOP
n AUTOMATIC

To fix the operating mode use the LogicsManager


function 00.16 "Operat. mode AUTO" (parameter
12510 Äp. 245).

Configuration of the LogicsMan- The operating mode AUTO LogicsManager function (parameter
ager "Operation mode AUTO" 12510 Äp. 245) can be configured in two different ways:
n 1. Automatic operating mode is always enabled
n 2. Automatic operating mode is enabled via discrete input

Refer to Ä Chapter 6.4.5 ‘Performing Remote Start/


Stop And Acknowledgement’ on page 395 for a
detailed configuration of the LogicsManager via HMI or
ToolKit.

Example

Fig. 228: LogicsManager function


To configure the "Operat. mode AUTO" LogicsManager function
(parameter 12510 Äp. 245) as indicated in (Fig. 228) the following
Modbus message must be sent to the easYgen:

Word 0 Word 1 Word 2 Word 3 Word 4 Word 5 Word 6

Delay ON Delay Logic Logic Com- Com- Com-


OFF equation equation mand 1 mand 2 mand 3
1 2

0000 0000 1020 2000 0F02 0000 0000


(hex) (hex) (hex) (hex) (hex) (hex) (hex)

The detailed composition of this message is as follows:

37528 easYgen-3400/3500 | Genset Control 467


Application
Modbus Applications > Changing Parameter Settings > Configuration Of Remote St...

n Delay ON = 0.00 s → word 0 = 0000 (hex)


n Delay OFF = 0.00 s → word 1 = 0000 (hex)
n Logic eq. 1: sign 1 = "—"; Operator 1 = "AND"; Sign 2 =
"TRUE", Operator 2 = "AND" → word 2 = 1020 (hex)
n Logic equation 2: sign 3 = "TRUE" → word 3 = 2000 (hex)
n Command 1 = 09.09 Discrete Input 9 = 0 (dec) = 0000 (hex) →
word 4 = 0F02 (hex)
n Command 2 = 00.01 Flag 1 (default) = 0 (dec) = 0000 (hex) →
word 5 = 0000 (hex)
n Command 3 = 00.01 Flag 1 (default) = 0 (dec) = 0000 (hex) →
word 6 = 0000 (hex)

Fig. 229: Modscan32 at address 12511


Copy the complete message of 7 words to address 12511 ff
(12510+1) in one step.
This is shown in (Fig. 229) using the ModScan32 software.

If an shutdown alarm of alarm class C through F


occurs in AUTOMATIC operating mode, the control
does not return to STOP operating mode if the alarm is
cleared after acknowledgement. This means that a
restart is initiated.

6.6.2.4 Configuration Of Remote Start/Stop And Acknowledgement

Refer to Ä Chapter 6.4.5 ‘Performing Remote Start/


Stop And Acknowledgement’ on page 395 for detailed
information.

The easYgen may be started, stopped, or acknowledged with


CAN/Modbus. Therefore, two logical command variables have to
be configured with the LogicsManager:
n 04.13 Remote request
n 04.14 Remote acknowledge

468 easYgen-3400/3500 | Genset Control 37528


Application
Modbus Applications > Changing Parameter Settings > Configuration Of Remote St...

6.6.2.4.1 Configuration Of LogicsManager Function "Start Request in AUTO"


The "Start req. in AUTO" LogicsManager function (parameter
12120 Äp. 244) can be configured in a way that a start request in
AUTOMATIC operating mode is enabled as soon as a remote
request is issued.
Refer to Ä Chapter 6.4.5 ‘Performing Remote Start/Stop And
Acknowledgement’ on page 395 for information on configuration
via HMI or ToolKit.
The remote request may be enabled by setting bit 0 (start) of the
remote control word 503 to HIGH and may be disabled by setting
bit 1 (stop) of the remote control word 503 to HIGH (refer to
Ä Chapter 9.2.4 ‘Additional Data Identifier’ on page 609).

Example

Fig. 230: LogicsManager function


To configure the "Start req. in AUTO" LogicsManager function
(parameter 12120 Äp. 244) as indicated in (Fig. 230) the following
Modbus message must be sent to the easYgen:

Word 0 Word 1 Word 2 Word 3 Word 4 Word 5 Word 6

Delay ON Delay Logic Logic Com- Com- Com-


OFF equation equation mand 1 mand 2 mand 3
1 2

0000 0000 1232 1000 0802 0700 FB00


(hex) (hex) (hex) (hex) (hex) (hex) (hex)

The detailed composition of this message is as follows:


n Delay ON = 0.00 s → word 0 = 0000 (hex)
n Delay OFF = 0.00 s → word 1 = 0000 (hex)
n Logic equation 1: sign 1 = "—"; Operator 1 = "OR"; Sign 2 =
"FALSE", Operator 2 = "OR" → word 2 = 1232 (hex)
n Logic equation 2: sign 3 = "—" → word 3 = 1000 (hex)
n Command 1 = 09.02 Discrete input 2 = 520 (dec) = 0208 (hex)
→ word 4 = 0802 (hex)

37528 easYgen-3400/3500 | Genset Control 469


Application
Modbus Applications > Changing Parameter Settings > Configuration Of Remote St...

n Command 2 = 00.08 Flag 8 = 0 (dec) = 0000 (hex) → word 5 =


0700 (hex)
n Command 3 = 04.13 Remote request = 251 (dec) = 00FB (hex)
→ word 6 = FB00 (hex)

Fig. 231: Modscan32 at address 12121


Copy the complete message of 7 words to address 12121 ff
(12120+1) in one step.
This is shown in (Fig. 231) using the ModScan32 software.

6.6.2.4.2 Configuration Of LogicsManager Function "External Acknowledge"


The "Ext. acknowledge" LogicsManager function (parameter
12490 Äp. 170) can be configured in a way that an external
acknowledgement is performed as soon as the remote acknowl-
edge signal is enabled.
Refer to the Ä Chapter 6.4.5 ‘Performing Remote Start/Stop And
Acknowledgement’ on page 395 for information on configuration
via HMI or ToolKit.
External acknowledge may be enabled by setting bit 4 (external
acknowledge) of the remote control word 503 to HIGH (refer to
Ä Chapter 9.2.4 ‘Additional Data Identifier’ on page 609).

Example

Fig. 232: LogicsManager function


To configure the "External acknowledge" LogicsManager function
(parameter 12490 Äp. 170) as indicated in (Fig. 232) the following
Modbus message must be sent to the easYgen:

470 easYgen-3400/3500 | Genset Control 37528


Application
Modbus Applications > Changing Parameter Settings > Configuration Of Remote St...

Word 0 Word 1 Word 2 Word 3 Word 4 Word 5 Word 6

Delay ON Delay Logic Logic Com- Com- Com-


OFF equation equation mand 1 mand 2 mand 3
1 2

0000 0000 1212 3000 0B02 FC00 0000


(hex) (hex) (hex) (hex) (hex) (hex) (hex)

The detailed composition of this message is as follows:


n Delay ON = 0.00 s → word 0 = 0000 (hex)
n Delay OFF = 0.00 s → word 1 = 0000 (hex)
n Logic equation 1: sign 1 = '—'; Operator 1 = 'OR'; Sign 2 = '—',
Operator 2 = 'OR' → word 2 = 1212 (hex)
n Logic equation 2: sign 3 = 'FALSE' → word 3 = 3000 (hex)
n Command 1 = 09.05 Discrete input 5 = 523 (dec) = 020B (hex)
→ word 4 = 0B02 (hex)
n Command 2 = 04.14 Remote acknowledge = 252 (dec) = 00FC
(hex) → word 5 = FC00 (hex)
n Command 3 = 00.01 Flag 1 (default) = 0 (dec) = 0000 (hex) →
word 6 = 0000 (hex)

Fig. 233: Modscan32 at address 12491


Copy the complete message of 7 words to address 12491 ff
(12490+1) in one step.
This is shown in (Fig. 233) using the ModScan32 software.

6.6.2.4.3 Configuration Of LogicsManager Function "Start w/o Load"


The Start w/o load LogicsManager function (parameter
12540 Äp. 245) can be configured in a way that it is always ena-
bled.
Refer to Ä Chapter 6.4.5 ‘Performing Remote Start/Stop And
Acknowledgement’ on page 395 for information on configuration
via HMI or ToolKit.

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Application
Modbus Applications > Changing Parameter Settings > Configuration Of Remote St...

Example

Fig. 234: LogicsManager function


To configure the "Start w/o Load" LogicsManager function (param-
eter ID 12540 Äp. 245) as indicated in (Fig. 234) the following
Modbus message must be sent to the easYgen:

Word 0 Word 1 Word 2 Word 3 Word 4 Word 5 Word 6

Delay ON Delay Logic Logic Com- Com- Com-


OFF equation equation mand 1 mand 2 mand 3
1 2

0000 0000 2020 2000 0000 0000 0000


(hex) (hex) (hex) (hex) (hex) (hex) (hex)

The detailed composition of this message is as follows:


n Delay ON = 0.00 s → word 0 = 0000 (hex)
n Delay OFF = 0.00 s word 1 = 0000 (hex)
n Logic eq. 1: sign 1 = 'TRUE'; Operator 1 = 'AND'; Sign 2 =
'TRUE', Operator 2 = 'AND' word 2 = 2020 (hex)
n Logic equation 2: sign 3 = 'TRUE' → word 3 = 2000 (hex)
n Command 1 = 00.01 Flag 1 (default) = 0 (dec) = 0000 (hex) →
word 4 = 0000 (hex)
n Command 2 = 00.01 Flag 1 (default) = 0 (dec) = 0000 (hex) →
word 5 = 0000 (hex)
n Command 3 = 00.01 Flag 1 (default) = 0 (dec) = 0000 (hex) →
word 6 = 0000 (hex)

Fig. 235: Modscan32 at address 12541


Copy the complete message of 7 words to address 12541 ff
(12540+1) in one step.
This is shown in (Fig. 235) using the ModScan32 software.

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Application
Modbus Applications > Changing Parameter Settings > Remotely Clearing The Even...

6.6.2.5 Remotely Acknowledge Single Alarm Messages


Single alarm messages can be acknowledged remotely through
the Modbus by sending the respective parameter ID of the alarm to
be acknowledged on parameter 522. The required procedure is
detailed in the following steps.

ID Parameter Setting range Data type

522 Reset alarm list 0 to 65535 UNSIGNED 16

The parameter ID of the alarm to be acknowledged must be written


to object 220A (hex), i.e. parameter 522.

Example A "Mains undervoltage 1" alarm (ID 3012) shall be acknowledged


(refer to Ä Chapter 9.5.4 ‘Alarm Messages’ on page 692).
n Modbus address = 40000 + (Par. ID + 1) = 40523
n Modbus length = 1 (UNSIGNED 16)

Fig. 236: ModScan32 at address 40523


1. Use the "display options" to set the format to decimal view.
2. Double-click the address to issue a Write Register com-
mand.
ð Fig. 237 shows how the parameter ID of the alarm to be
acknowledged is written using the ModScan32 Software.

Fig. 237: Write register - acknowledge


alarm message

6.6.2.6 Remotely Clearing The Event History


The event history can be cleared remotely through the Modbus.
The required procedure is detailed in the following steps.

ID Parameter Setting range Data type

1706 Clear eventlog Yes / No UNSIGNED 16

In order to clear the event history, bit 0 of object 26AA (hex), i.e.
parameter 1706 Äp. 82, must be enabled.

Example The event history shall be cleared.

37528 easYgen-3400/3500 | Genset Control 473


Application
Modbus Applications > Changing Parameter Settings > Remotely Resetting The Def...

n Modbus address = 40000 + (Par. ID + 1) = 41707


n Modbus length = 1 (UNSIGNED 16)

Fig. 238: Modscan32 at address 41707


1. Use the "display options" to set the value format to binary.
2. Double-click the address to issue a Write Register com-
mand.
ð Fig. 239 shows how bit 0 is enabled using the Mod-
Scan32 Software.

Fig. 239: Write register - clear event


history

6.6.2.7 Remotely Resetting The Default Values


6.6.2.7.1 Modbus Via RS-232
The unit can be reset to its default values through the Modbus (via
RS-232) using the parameters 1704 Äp. 474 and 1701 Äp. 82.
The required procedure is detailed in the following steps.

ID Parameter Setting range Data type

1704 Factory settings via Yes / No UNSIGNED 16


RS-232

1701 Reset factory default Yes / No UNSIGNED 16


values

In order to enable the resetting procedure, parameter 1704 must


be enabled.

Example 1 (enable resetting) The resetting procedure via RS-232 shall be enabled.
n Modbus address = 40000 + (Par. ID + 1) = 41705
n Modbus length = 1 (UNSIGNED 16)

474 easYgen-3400/3500 | Genset Control 37528


Application
Modbus Applications > Changing Parameter Settings > Remotely Resetting The Def...

Fig. 240: Modscan32 at address 41705


1. Use the "display options" to set the value format to decimal.
2. Double-click the address to issue a Write Register com-
mand.
ð Fig. 241 shows how the parameter is enabled using the
ModScan32 Software. The value must be set to "1" to
enable the parameter.

Fig. 241: Write register - enable the


resetting procedure via RS-232

Example 2 (reset to default) In order to reset the default values, parameter 1701 Äp. 82 must
be enabled.
The default values shall be reset.
n Modbus address = 40000 + (Par. ID + 1) = 41702
n Modbus length = 1 (UNSIGNED 16)

Fig. 242: Modscan32 at address 41702


1. Use the "display options" to set the value format to decimal.
2. Double-click the address to issue a Write Register com-
mand.
ð Fig. 243 shows how the parameter is enabled using the
ModScan32 Software. The value must be set to "1" to
enable the parameter.

Fig. 243: Write register - resetting the


default values

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Application
Modbus Applications > Exception Responses

6.6.2.7.2 Modbus Via RS-485


The unit can be reset to its default values through the Modbus (via
RS-485) using the parameters 1743 Äp. 476 and 1701 Äp. 82.
The required procedure is the same as described in Ä Chapter
6.6.2.7.1 ‘Modbus Via RS-232’ on page 474.

Note that parameter 1743 is used instead of param-


eter 1704.

ID Parameter Setting range Data type

1743 Factory settings via Yes / No UNSIGNED 16


RS-485

1701 Reset factory default Yes / No UNSIGNED 16


values

6.6.3 Exception Responses


The Modbus protocol has multiple exception responses to show
that a request could not be executed. Exception responses can be
recognized if the response telegram contains the request function
code with an offset of 128 (0x80 hex).
Ä Table ‘Modbus - exception responses’ on page 476 explains
possible reasons for an exception response that occurred.

Modbus Exception Responses

Code Name Reason

01 ILLEGAL FUNCTION The sent request function code is not supported by the Modbus protocol.

02 ILLEGAL ADDRESS Permission to read/write the parameter is denied.

The amount of requested registers is wrong to read/write this registers.

03 ILLEGAL DATA VALUE The data value exceeds the min. and max. limitations of the parameter
upon a write request.

There is no parameter on the requested address.

Table 94: Modbus - exception responses

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Interfaces And Protocols
CAN Interfaces > CAN Interface 1 (Guidance ...

7 Interfaces And Protocols


7.1 Interfaces Overview
Interfaces and protocols

Fig. 244: easYgen-3400 interfaces

Fig. 245: easYgen-3500 interfaces


The easYgen-3400/3500 (Fig. 244/Fig. 245) provides the following
interfaces, which are supporting different protocols.

Figure Interface Protocol

A RS-232 Modbus; ToolKit

B RS-485 Modbus

C CAN bus #1 CANopen

D CAN bus #2 CANopen; J1939

E CAN bus #3 CANopen

7.2 CAN Interfaces


7.2.1 CAN Interface 1 (Guidance level)
The CAN interface 1 is a freely configurable CANopen interface
with 5 RPDOs (receive boxes), 5 TPDOs (send boxes) and 4 addi-
tional Server SDOs.

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Interfaces And Protocols
CAN Interfaces > CAN Interface 3 (System le...

Fig. 246: CAN interface 1

7.2.2 CAN Interface 2 (Engine level)


The CAN interface 2 supports the CANopen and J1939 protocol
simultaneously. It supports the connection of a wide range of
engine control units (ECUs) and J1939 analog input extension
modules, which comply with the J1939 standard (e.g. Axiomatic).
CANopen extension modules are also supported.

Fig. 247: CAN interface 2


CAN interface 2 is pre-configured for several expansion units.
These include the I/O expansion boards Woodward IKD 1 and sev-
eral combinations of the expansion boards of the Phoenix Inline
Modular (IL) series.
It is possible to connect several combinations of up to four Wood-
ward IKD 1s and Phoenix Inline Modular (IL) modules with up to
32 discrete inputs/outputs, 16 analog inputs, and 4 analog outputs.

7.2.3 CAN Interface 3 (System level)


The CAN interface 3 is used for load sharing and the LS-5 commu-
nication.

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Interfaces And Protocols
Serial Interfaces > RS-485 Interface (Serial I...

Fig. 248: CAN interface 3

7.3 Serial Interfaces


7.3.1 RS-232 Interface (Serial Interface 1)
A freely configurable RS-232 interface is provided to serve as a
local service interface for configuring the unit and visualize meas-
ured data. It is possible to connect a modem for remote control and
alarm signaling.
The serial interface 1 provides a Modbus as well as the Woodward
ToolKit protocol.

Fig. 249: RS-232 interface

7.3.2 RS-485 Interface (Serial Interface 2)


A freely configurable RS-485 Modbus RTU Slave interface is pro-
vided to add PLC connectivity. It is also possible to configure the
unit, visualize measured data and alarm messages, and control the
unit remotely.

Fig. 250: RS-485 interface

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Interfaces And Protocols
CANopen Protocol

7.4 CANopen Protocol


CANopen is a communication protocol and device profile specifica-
tion for embedded systems used in automation. The CANopen
standard consists of an addressing scheme, several small commu-
nication protocols and an application layer defined by a device pro-
file. The communication protocols have support for network man-
agement, device monitoring and communication between nodes,
including a simple transport layer for message segmentation/
desegmentation.

Protocol description If a data protocol is used, a CAN message looks like this:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8

MUX Data byte Data byte Data byte Data byte Data byte Data byte Internal

The MUX byte is counted up, the meaning of the data byte
changes according to the value of the MUX byte.
In the protocol tables is listed which parameter at which MUX on
which position is transmitted. The meaning of the parameter can
be taken by means of the number of the parameter description
("CANopen Mapping parameter").

Example

MUX Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8

1 118 147 Internal

In MUX 1 (byte 1 has got value 1) the value of parameter 118 is


included in the byte 2 up to byte 5 (mains voltage 1-2). In byte 6
up to byte 7 the value of parameter 147 is included (mains fre-
quency). Byte 8 includes internal definitions and can be ignored.

Data format "Unsigned Integer" UNSIGNED type data has positive integers as values. The range is
between 0 and 2n-1. The data is shown by the bit sequence of
length n.
n Bit sequence:
b = b0 to bn-1
n Value shown:
UNSIGNEDn(b) = bn-1 * 2n-1 + ... + b1 * 21 + b0 * 20

Please note that the bit sequence starts on the left with
the least significant byte.
Example: Value 266 = 10A hex of type UNSIGNED16
is transmitted on the bus in two octets, first 0A hex and
then 01 hex.

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Interfaces And Protocols
CANopen Protocol

The following UNSIGNED data types are transmitted as follows:

Octet Number 1. 2. 3. 4. 5. 6. 7. 8.

UNSIGNED8 b7 to b0

UNSIGNED16 b7 to b0 b15 to b8

UNSIGNED24 b7 to b0 b15 to b8 b23 to b16

UNSIGNED32 b7 to b0 b15 to b8 b23 to b16 b31 to b24

UNSIGNED40 b7 to b0 b15 to b8 b23 to b16 b31 to b24 b39 to b32

UNSIGNED48 b7 to b0 b15 to b8 b23 to b16 b31 to b24 b39 to b32 b47 to b40

UNSIGNED56 b7 to b0 b15 to b8 b23 to b16 b31 to b24 b39 to b32 b47 to b40 b55 to b48

UNSIGNED64 b7 to b0 b15 to b8 b23 to b16 b31 to b24 b39 to b32 b47 to b40 b55 to b48 b63 to b56

Table 95: Transfer syntax for data type UNSIGNEDn

Data format "Signed Integer" SIGNED type data has integers as values. The range is between 0
and 2n-1. The data is shown by the bit sequence of length n.
n Bit sequence:
b = b0 to bn-1
n Value shown:
SIGNEDn(b) = bn-2 * 2n-2 + ... + b1 * 21 + b0 * 20
if bn-1 = 0
n And with two’s complement:
SIGNEDn(b) = SIGNEDn(^b)-1
if bn-1 = 1

Please note that the bit sequence starts on the left with
the least significant byte.
Example: The value -266 = FEF6 hex of type
SIGNED16 is transmitted in two octets, first F6 hex
and then FE hex.

Octet Number 1. 2. 3. 4. 5. 6. 7. 8.

SIGNED8 b7 to b0

SIGNED16 b7 to b0 b15 to b8

SIGNED24 b7 to b0 b15 to b8 b23 to b16

SIGNED32 b7 to b0 b15 to b8 b23 to b16 b31 to b24

SIGNED40 b7 to b0 b15 to b8 b23 to b16 b31 to b24 b39 to b32

SIGNED48 b7 to b0 b15 to b8 b23 to b16 b31 to b24 b39 to b32 b47 to b40

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Interfaces And Protocols
J1939 Protocol > Displayed Messages

Octet Number 1. 2. 3. 4. 5. 6. 7. 8.

SIGNED56 b7 to b0 b15 to b8 b23 to b16 b31 to b24 b39 to b32 b47 to b40 b55 to b48

SIGNED64 b7 to b0 b15 to b8 b23 to b16 b31 to b24 b39 to b32 b47 to b40 b55 to b48 b63 to b56

Table 96: Transfer syntax for data type INTEGER

7.5 J1939 Protocol


The Society of Automotive Engineers (SAE) developed the J1939
standard to be the preferred CAN for equipment used in industries
ranging from agriculture, construction, and fire/rescue to forestry,
materials handling as well as on and off-highway vehicles.
It is a high-level protocol that defines how communication between
nodes (modules) occurs on the bus. The J1939 network is a spe-
cific communication system, supporting specific sets of applica-
tions and a specific industry, rather than being generalized.

7.5.1 Displayed Messages


Messages of a device (for example an ECU) are received on the
CAN bus according to J1939 protocol and are shown on the dis-
play. This function can be used via the CAN interface parallel to
the CANopen protocol or to ToolKit. The baud rate is similar for all
devices connected to the CAN bus independent of the selected
protocol.

Diagnostic trouble codes (DM1/ The first 10 active alarm messages (Active Diagnostic Trouble
DM2) Codes - DM1) and the first 10 unacknowledged alarm messages
(Previously Active Diagnostic Trouble Codes - DM2) with SPN,
FMI, and OC are displayed.
The state of the lamps (amber/red) is always displayed.
n SPN (= Suspect Parameter Number) indicates the measuring
value that the alarm code is referring (e.g. SPN = 100 corre-
sponds to oil pressure).
n FMI (= Failure Mode Indicator) specifies the alarm more pre-
cisely (e.g. FMI = 3 means: value is valid but higher than the
standard value.)
n OC (Occurrence Count) indicates how often an alarm occurred.
IF OC = 0, no alarm is present
n PGN (= Parameter Group Number) defines a particular combi-
nation of SPNs.

Refer to the J1939 specification for a list of all SPNs.

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Interfaces And Protocols
J1939 Protocol > Displayed Messages

Standard messages

SPN PGN Description Resol. Data range Index Display with Display with
J1939 defective missing sensor
sensor

52 65262 Engine intercooler temperature 1 °C -40 to 210 °C 15217 32766 °C 32767 °C

91 61443 Throttle position 0.1 % 0 to 100 % 15207 3276.6 % 3276.7 %

92 61443 Load at current speed 1% 0 to 250 % 15208 32766 % 32767 %

94 65263 Fuel delivery pressure 1 kPa 0 to 1000 kPa 15218 32766 kPa 32767 kPa

95 65276 Fuel filter difference pressure 1 kPa 0 to 500 kPa 15219 32766 kPa 32767 kPa

98 65263 Engine oil level 0.1 % 0 to 100 % 15210 3276.6 % 3276.7 %

100 65263 Engine oil pressure 1 kPa 0 to 1000 kPa 15205 32766 kPa 32767 kPa

101 65263 Crankcase pressure 1 kPa -250 to 251 kPa 15220 32766 kPa 32767 kPa

102 65270 Boost pressure 1 kPa 0 to 500 kPa 15214 32766 kPa 32767 kPa

105 65270 Intake manifold temperature 1 °C -40 to 210 °C 15215 32766 °C 32767 °C

106 65270 Turbo air inlet pressure 1 kPa 0 to 500 kPa 15221 32766 kPa 32767 kPa

107 65270 Air filter 1 difference pressure 0.01 k 0 to 12.5 kPa 15222 327.66 kPa 327.67 kPa
Pa

108 65269 Barometric pressure 0.1 kP 0 to 125 kPa 15212 3276.6 kPa 3276.7 kPa
a

109 65263 Coolant pressure 1 kPa 0 to 500 kPa 15223 32766 kPa 32767 kPa

110 65262 Engine coolant temperature 1 °C -40 to 210 °C 15202 32766 °C 32767 °C

111 65263 Coolant level 0.1 % 0 to 100 % 15206 3276.6 % 3276.7 %

127 65272 Transmission oil pressure 1 kPa 0 to 4000 kPa 15224 32766 kPa 32767 kPa

157 65243 Fuel rail pressure 0.1 MP 0 to 251 Mpa 15225 3276.6 MPa 3276.7 MPa
a

171 65269 Ambient air temperature 0.1 °C -273 to 1735 °C 15226 3276.6 °C 3276.7 °C

172 65269 Air inlet temperature 1 °C -40 to 210 °C 15213 32766 °C 32767 °C

173 65270 Exhaust gas temperature 0.1 °C -273 to 1735 °C 15216 3276.6 °C 3276.7 °C

174 65262 Fuel temperature 1 °C -40 to 210 °C 15203 32766 °C 32767 °C

175 65262 Engine oil temperature 0.1 °C -273 to 1735 °C 15309 3276.6 °C 3276.7 °C

176 65262 Turbo oil temperature 0.1 °C -273 to 1735 °C 15227 3276.6 °C 3276.7 °C

177 65272 Transmission oil temperature 0.1 °C -273 to 1735 °C 15228 3276.6 °C 3276.7 °C

183 65266 Fuel rate 0.1 l/h 0 to 3212.75 l/h 15307 3276.6 L/h 3276.7 L/h

190 61444 Engine speed 1 rpm 0 to 15308 32766 rpm 32767 rpm
8031.875 rpm

247 65253 Total engine hours1 1h 0 to 15201 4294967294 h 4294967295 h


210554060 h

441 65164 Auxiliary temperature 1 1 °C -40 to 210 °C 15229 32766 °C 32767 °C

442 65164 Auxiliary temperature 2 1 °C -40 to 210 °C 15230 32766 °C 32767 °C

513 61444 Actual engine torque 1% -125 to 125 % 15209 32766 % 32767 %

1122 65191 Alternator bearing 1 temperature 1 °C -40 to 210 °C 15231 32766 °C 32767 °C

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Interfaces And Protocols
J1939 Protocol > Displayed Messages

SPN PGN Description Resol. Data range Index Display with Display with
J1939 defective missing sensor
sensor

1123 65191 Alternator bearing 2 temperature 1 °C -40 to 210 °C 15232 32766 °C 32767 °C

1124 65191 Alternator winding 1 temperature 1 °C -40 to 210 °C 15233 32766 °C 32767 °C

1125 65191 Alternator winding 2 temperature 1 °C -40 to 210 °C 15234 32766 °C 32767 °C

1126 65191 Alternator winding 3 temperature 1 °C -40 to 210 °C 15235 32766 °C 32767 °C

1131 65189 Intake manifold 2 temperature 1 °C -40 to 210 °C 15236 32766 °C 32767 °C

1132 65189 Intake manifold 3 temperature 1 °C -40 to 210 °C 15237 32766 °C 32767 °C

1133 65189 Intake manifold 4 temperature 1 °C -40 to 210 °C 15238 32766 °C 32767 °C

1134 65262 Engine thermostat 0.1 % 0 to 100 % 15239 3276.6 % 3276.7 %

1135 65188 Engine oil temperature 2 0.1 °C -273 to 1735 °C 15240 3276.6 °C 3276.7 °C

1136 65188 Engine ECU temperature 0.1 °C -273 to 1735 °C 15241 3276.6 °C 3276.7 °C

1137 65187 Exhaust gas port 1 temperature 0.1 °C -273 to 1735 °C 15242 3276.6 °C 3276.7 °C

1138 65187 Exhaust gas port 2 temperature 0.1 °C -273 to 1735 °C 15243 3276.6 °C 3276.7 °C

1139 65187 Exhaust gas port 3 temperature 0.1 °C -273 to 1735 °C 15244 3276.6 °C 3276.7 °C

1140 65187 Exhaust gas port 4 temperature 0.1 °C -273 to 1735 °C 15245 3276.6 °C 3276.7 °C

1141 65186 Exhaust gas port 5 temperature 0.1 °C -273 to 1735 °C 15246 3276.6 °C 3276.7 °C

1142 65186 Exhaust gas port 6 temperature 0.1 °C -273 to 1735 °C 15247 3276.6 °C 3276.7 °C

1143 65186 Exhaust gas port 7 temperature 0.1 °C -273 to 1735 °C 15248 3276.6 °C 3276.7 °C

1144 65186 Exhaust gas port 8 temperature 0.1 °C -273 to 1735 °C 15249 3276.6 °C 3276.7 °C

1145 65185 Exhaust gas port 9 temperature 0.1 °C -273 to 1735 °C 15250 3276.6 °C 3276.7 °C

1146 65185 Exhaust gas port 10 temperature 0.1 °C -273 to 1735 °C 15251 3276.6 °C 3276.7 °C

1147 65185 Exhaust gas port 11 temperature 0.1 °C -273 to 1735 °C 15252 3276.6 °C 3276.7 °C

1148 65185 Exhaust gas port 12 temperature 0.1 °C -273 to 1735 °C 15253 3276.6 °C 3276.7 °C

1149 65184 Exhaust gas port 13 temperature 0.1 °C -273 to 1735 °C 15254 3276.6 °C 3276.7 °C

1150 65184 Exhaust gas port 14 temperature 0.1 °C -273 to 1735 °C 15255 3276.6 °C 3276.7 °C

1151 65184 Exhaust gas port 15 temperature 0.1 °C -273 to 1735 °C 15256 3276.6 °C 3276.7 °C

1152 65184 Exhaust gas port 16 temperature 0.1 °C -273 to 1735 °C 15257 3276.6 °C 3276.7 °C

1153 65183 Exhaust gas port 17 temperature 0.1 °C -273 to 1735 °C 15258 3276.6 °C 3276.7 °C

1154 65183 Exhaust gas port 18 temperature 0.1 °C -273 to 1735 °C 15259 3276.6 °C 3276.7 °C

1155 65183 Exhaust gas port 19 temperature 0.1 °C -273 to 1735 °C 15260 3276.6 °C 3276.7 °C

1156 65183 Exhaust gas port 20 temperature 0.1 °C -273 to 1735 °C 15261 3276.6 °C 3276.7 °C

1157 65182 Main bearing 1 temperature 0.1 °C -273 to 1735 °C 15262 3276.6 °C 3276.7 °C

1158 65182 Main bearing 2 temperature 0.1 °C -273 to 1735 °C 15263 3276.6 °C 3276.7 °C

1159 65182 Main bearing 3 temperature 0.1 °C -273 to 1735 °C 15264 3276.6 °C 3276.7 °C

1160 65182 Main bearing 4 temperature 0.1 °C -273 to 1735 °C 15265 3276.6 °C 3276.7 °C

1161 65181 Main bearing 5 temperature 0.1 °C -273 to 1735 °C 15266 3276.6 °C 3276.7 °C

1162 65181 Main bearing 6 temperature 0.1 °C -273 to 1735 °C 15267 3276.6 °C 3276.7 °C

484 easYgen-3400/3500 | Genset Control 37528


Interfaces And Protocols
J1939 Protocol > Displayed Messages

SPN PGN Description Resol. Data range Index Display with Display with
J1939 defective missing sensor
sensor

1163 65181 Main bearing 7 temperature 0.1 °C -273 to 1735 °C 15268 3276.6 °C 3276.7 °C

1164 65181 Main bearing 8 temperature 0.1 °C -273 to 1735 °C 15269 3276.6 °C 3276.7 °C

1165 65180 Main bearing 9 temperature 0.1 °C -273 to 1735 °C 15270 3276.6 °C 3276.7 °C

1166 65180 Main bearing 10 temperature 0.1 °C -273 to 1735 °C 15271 3276.6 °C 3276.7 °C

1167 65180 Main bearing 11 temperature 0.1 °C -273 to 1735 °C 15272 3276.6 °C 3276.7 °C

1172 65178 Turbo 1 compressor inlet tempera- 0.1 °C -273 to 1735 °C 15273 3276.6 °C 3276.7 °C
ture

1173 65178 Turbo 2 compressor inlet tempera- 0.1 °C -273 to 1735 °C 15274 3276.6 °C 3276.7 °C
ture

1174 65178 Turbo 3 compressor inlet tempera- 0.1 °C -273 to 1735 °C 15275 3276.6 °C 3276.7 °C
ture

1175 65178 Turbo 4 compressor inlet tempera- 0.1 °C -273 to 1735 °C 15276 3276.6 °C 3276.7 °C
ture

1176 65177 Turbo 1 compressor inlet pressure 1 kPa -250 to 251 kPa 15277 32766 kPa 32767 kPa

1177 65177 Turbo 2 compressor inlet pressure 1 kPa -250 to 251 kPa 15278 32766 kPa 32767 kPa

1178 65177 Turbo 3 compressor inlet pressure 1 kPa -250 to 251 kPa 15279 32766 kPa 32767 kPa

1179 65177 Turbo 4 compressor inlet pressure 1 kPa -250 to 251 kPa 15280 32766 kPa 32767 kPa

1180 65176 Turbo 1 inlet temperature 0.1 °C -273 to 1735 °C 15281 3276.6 °C 3276.7 °C

1181 65176 Turbo 2 inlet temperature 0.1 °C -273 to 1735 °C 15282 3276.6 °C 3276.7 °C

1182 65176 Turbo 3 inlet temperature 0.1 °C -273 to 1735 °C 15283 3276.6 °C 3276.7 °C

1183 65176 Turbo 4 inlet temperature 0.1 °C -273 to 1735 °C 15284 3276.6 °C 3276.7 °C

1184 65175 Turbo 1 outlet temperature 0.1 °C -273 to 1735 °C 15285 3276.6 °C 3276.7 °C

1185 65175 Turbo 2 outlet temperature 0.1 °C -273 to 1735 °C 15286 3276.6 °C 3276.7 °C

1186 65175 Turbo 3 outlet temperature 0.1 °C -273 to 1735 °C 15287 3276.6 °C 3276.7 °C

1187 65175 Turbo 4 outlet temperature 0.1 °C -273 to 1735 °C 15288 3276.6 °C 3276.7 °C

1203 65172 Engine auxiliary coolant pressure 1 kPa 0 to 1000 kPa 15289 32766 kPa 32767 kPa

1208 65170 Pre-filter oil pressure 1 kPa 0 to 1000 kPa 15290 32766 kPa 32767 kPa

1212 65172 Engine auxiliary coolant temperature 1 °C -40 to 210 °C 15291 32766 °C 32767 °C

1382 65130 Fuel filter difference pressure 1 kPa 0 to 500 kPa 15292 32766 kPa 32767 kPa

1800 65104 Battery 1 temperature 1 °C -40 to 210 °C 15293 32766 °C 32767 °C

1801 65104 Battery 2 temperature 1 °C -40 to 210 °C 15294 32766 °C 32767 °C

1802 65189 Intake manifold 5 temperature 1 °C -40 to 210 °C 15295 32766 °C 32767 °C

1803 65189 Intake manifold 6 temperature 1 °C -40 to 210 °C 15296 32766 °C 32767 °C

2433 65031 Right exhaust gas temperature 0.1 °C -273 to 1735 °C 15297 3276.6 °C 3276.7 °C

2434 65031 Left exhaust gas temperature 0.1 °C -273 to 1735 °C 15298 3276.6 °C 3276.7 °C

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Interfaces And Protocols
J1939 Protocol > Displayed Messages

1If
the total engine hours sent by the ECU exceed
419,000 hrs, the display in the unit is not correct any-
more

Data transmission engine control n If the sent values exceed the limits of the specification, the dis-
unit (ECU) played value is not defined.
n If a value of the ECU is not sent or sent as not available or
defective, the value will be displayed as indicated in the table
before.

Special Deutz EMR2/Volvo EDC4 Suspect Parameter Parameter Group Description


messages Number Number

Engine stop 65301 (FF15h) As Type 0 to 9

Type Engine stop information Display in unit Display in ToolKit

0 No or no special engine stop Type 0 Type 0

1 Engine shutdown for engine protection Type 1 Type 1

2 CAN message engine stop request Type 2 Type 2

3 Oil pressure too low Type 3 Type 3

4 Oil level too low Type 4 Type 4

5 Coolant temperature too high Type 5 Type 5

6 Coolant level too low Type 6 Type 6

7 Intake manifold temperature Type 7 Type 7

8 Reserved (Stop via SAE-J1587) Type 8 Type 8

9 Reserved (Stop via VP2) Type 9 Type 9

Table 97: Special EMR messages

Special Scania S6 messages

Suspect parameter Parameter group Description Display in unit Display in ToolKit


number number

DLN2-Proprietary 65409 (FF81h) Assessed messages:

n Low engine oil level No No

n High engine oil level Missing Missing

n Low oil pressure YesS Yes

n High coolant temperature

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Interfaces And Protocols
J1939 Protocol > Supported J1939 ECUs & Rem...

7.5.2 Supported J1939 ECUs & Remote Control Messages


The following table lists all ECUs, which are supported by the
easYgen beyond the J1939 standard with the appropriate settings.
We recommend the standard setting for all ECUs, which are not
listed here. All other parameters shall be clarified with the ECU
manufacturer.

ECU Device type J1939 Own Engine con- SPN Ver- Comment
address trol address sion
(15102)
(15106) (15107) (15103)

Woodward EGS EGS Woodward 234 0 n/a

MTU ADEC ADEC MTU 1 128 n/a The easYgen is connected with the SAM
via CAN. The SAM communicates with the
ADEC using an own bus.

Deutz EMR2 EMR2 Deutz 3 0 Version 1

Volvo EDC4

Volvo EMS2 EMS2 Volvo 17 0 n/a The rated speed of the EMS1 and EDC3
cannot be switched via the easYgen.
Volvo EMS1

Volvo EDC3

Scania S6 S6 Scania 39 0 n/a

MAN MFR/EDC7 EDC7 MAN 253 39 n/a The easYgen is connected with the MFR
via CAN. The MFR communicates with the
EDC7 using an own bus.

Standard ECUs Standard 234 0 n/a

SISU EEM2/3 EEM SISU n/a 0 / (1) n/a

Cummins Cummins 220 0 n/a

The following data is only transmitted to the corresponding ECU, if


parameter "ECU remote controlled" is configured to "On", and
parameter "Device type" is configured to one of the available ECU
modes (if "Off" is configured, no J1939 remote control messages
will be sent as well).

Please note that some ECU manufacturers require that


this functionality must be enabled first. In some cases,
this is only possible by the manufacturer. Please con-
sider this when ordering the ECU.

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Interfaces And Protocols
J1939 Protocol > Supported J1939 ECUs & Rem...

ECU type
1 - Woodward EGS
2 - Scania S6
3 - Deutz EMR2 / Volvo EDC4
4 - Volvo EMS2
5 - Volvo EMS1 / EDC3
6 - MTU ADEC
7 - MAN EDC7
8 - Standard
9 - SISU EEM 2/3
10 - Cummins

Remote 1 2 3 4 5 6 7 8 9 10 Comment
control
parameter

Engine Start No Yes No Yes Yes Yes Yes No No / Yes Yes If an engine start command is initi-
ated by the easYgen, this informa-
tion is transmitted in the form of a
J1939 message bit to an ECU. If
ignition speed is reached, this bit will
be reset (LogicsManager command
variable 03.02. "Starter").

Engine Stop Yes Yes No Yes Yes Yes Yes Yes No / Yes Yes This J1939 bit information is set, if a
"Stop" command in automatic or
manual mode is present in the
easYgen. The "Stop" bit information
remains set, until ignition speed is
fallen below. After ignition speed
has been fallen below, the "Stop" bit
will be reset (LogicsManager com-
mand variable 03.27. "Stopping sol-
enoid").

Droop mode Yes Yes No Yes Yes Yes Yes Yes Yes / Yes This J1939 bit information is set, if a
Yes "Start" command in automatic or
manual mode is initiated by the
easYgen. The bit remains set until
the engine has been stopped.

Note

This message is only sent, if the


LogicsManager output 00.25 "Fre-
quency droop active" is TRUE.

Idle Mode No Yes No1 Yes Yes No No*1 No*1 No / No Yes This J1939 bit information is set, if
"Idle" mode is active (LogicsMan-
ager command variable 04.15. "Idle
run active" is TRUE).

The bit will be reset, if "Idle" mode is


no longer active (LogicsManager
command variable 04.15. "Idle run
active" is FALSE).

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Interfaces And Protocols
Modbus Protocol

Remote 1 2 3 4 5 6 7 8 9 10 Comment
control
parameter

50/60 Hz Yes Yes No Yes2 No Yes No1 No No / No Yes The J1939 information for 50 or
switch 60 Hz mode is sent to the ECU
depending on the "Rated system
frequency" parameter setting
(1750 Äp. 84) within the easYgen .

Speed bias Yes Yes Yes Yes Yes Yes Yes Yes Yes / Yes Refer to parameter 5537 Äp. 310
Yes for detailed information.
offset absol offset absol absol absol
ute ute ute ute

Preglow No No No Yes Yes No No No No / No No This J1939 bit information is set, if


the easYgen is in "Preglow" mode
(LogicsManager command variable
03.04. "Preglow/Ignition" is TRUE).

The bit will be reset, if the "Preglow"


phase has been expired or aborted.

Override No Yes No Yes No Yes No Yes No / No Yes This J1939 bit information is set, if
the easYgen is in critical mode (Log-
icsManager command variable
04.27. "Critical mode" is TRUE).

The bit will be reset, if the critical


mode has been expired or aborted.

1 Please contact manufacturer to clarify whether both


frequencies (50/60 Hz) may be controlled by the speed
bias.
2 In case the rated speed of the easYgen and the ECU
don't match, please make sure that the CAN connec-
tions works and change parameter 1750 Äp. 84 of the
easYgen once.

7.6 Modbus Protocol


Modbus is a serial communications protocol published by Modicon
in 1979 for use with its programmable logic controllers (PLCs). It
has become a de facto standard communications protocol in
industry, and is now the most commonly available means of con-
necting industrial electronic devices. The Woodward controller sup-
ports a Modbus RTU Slave module. This means that a Master
node needs to poll the controller slave node. Modbus RTU can
also be multi-dropped, or in other words, multiple Slave devices
can exist on one Modbus RTU network, assuming that the serial
interface is a RS-485.
Detailed information about the Modbus protocol is available on the
following website:
n http://www.modbus.org/specs.php
There are also various tools available on the internet. We recom-
mend using ModScan32 which is a Windows application designed
to operate as a Modbus Master device for accessing data points in
a connected Modbus Slave device. It is designed primarily as a
testing device for verification of correct protocol operation in new or
existing systems.

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Interfaces And Protocols
Modbus Protocol

A trial version download is available from the following website:


n http://www.win-tech.com/html/modscan32.htm

Address range The controller Modbus Slave module distinguishes between visual-
ization data and configuration & remote control data. The different
data is accessible over a split address range and can be read via
the "Read Holding Register" function.
Furthermore, controller parameters and remote control data can be
written with the "Preset Single Registers" function or "Preset Mul-
tiple Registers" (Fig. 251)

Fig. 251: Address range

All addresses in this document comply with the Mod-


icon address convention. Some PLCs or PC programs
use different address conventions depending on their
implementation. Then the address must be increased
and the leading 4 may be omitted.
Please refer to your PLC or program manual for more
information. This determines the address sent over the
bus in the Modbus telegram. The Modbus starting
address 450001 of the visualization data may become
bus address 50000 for example.

Visualization The visualization over Modbus is provided in a very fast data pro-
tocol where important system data like alarm states, AC measure-
ment data, switch states and various other informations may be
polled.

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Interfaces And Protocols
Modbus Protocol

According to the Modbus addressing range, the visualization pro-


tocol can be reached on addresses starting at 450001. On this
address range it is possible to do block reads from 1 up to 128
Modbus registers at a time.

Modbus Read Description Multiplier Units


Addresses

450001 Protocol-ID, always 5010 --

450002 Scaling Power (16 bits) Exponent 10x W (5;4;3;2)

............ ......... ..... .....

............ ......... ..... .....

............ ......... ..... .....

............ ......... ..... .....

450445 Total engine hours (j1939-HOURS) 1 h

Table 98: Address range block read

Ä Table ‘Address range block read’ on page 491 is


only an excerpt of the data protocol. It conforms to the
data protocol 5010 that is also used by CAN bus.
Refer to Ä Chapter 9.2.3.1 ‘Protocol 5010 (Basic Visu-
alization)’ on page 574 for the complete protocol.

The following ModScan32 screenshot shows the configurations


made to read the visualization protocol with a block read of 128
registers.

Fig. 252: Visualization configurations

Configuration The Modbus interface can be used to read/write parameters.


According the Modbus addressing range for the configuration
addresses, the range starts at 40001 and ends at 450000. You can
always access only one parameter of the system in this address
range. The Modbus address can be calculated depending on the
parameter ID as illustrated below:

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Interfaces And Protocols
Load Sharing

Parameter ID < 10000 Parameter ID >= 10000

Modbus address = 40000 + (Par. ID+1) 400000 + (Par. ID+1)

Table 99: Address calculation

Block reads in this address range depend on the data type of the
parameter. This makes it important to set the correct length in
Modbus registers which depends on the data type (UNSIGNED 8,
INTEGER 16, etc.).
Refer to Ä Table ‘Data types’ on page 492 for more information.

Types Modbus registers

UNSIGNED 8 1

UNSIGNED 16 1

INTEGER 16 1

UNSIGNED 32 2

INTEGER 32 2

LOGMAN 7

TEXT/X X/2

Table 100: Data types

The Modbus RTU response time can increase under


certain conditions:
– Display refresh of easYgen-3500 without CAN
(J1939 protocol) connected -> max. 2 seconds
– Display refresh of easYgen-3500 with CAN (J1939
protocol) connected -> max. 3 seconds

7.7 Load Sharing


General information The maximum number of participating easYgen-3000 Series
devices for load sharing is 32. The CANopen bus load increases
with the number of units participating in load sharing.
The following parameters affect the bus load:
n Number of CAN participants
n Baud rate
n Transfer rate of load share messages
n Visualization
We recommend to consider whether all data has to be sent on the
CAN bus when planning the CAN bus. It is also possible to send
visualization data via RS-485 for example.

Measures to reduce the bus load If you need to reduce the bus load of the load share CAN bus, the
following measured may be used:

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Interfaces And Protocols
Load Sharing

n Increase the baud rate (parameter 3156 Äp. 298) under con-
sideration of the bus length (refer to Ä ‘Maximum CAN bus
length’ on page 72).
n Reduce the transfer rate of the load share message (param-
eter 9921 Äp. 314).
n Disable SYNC message (parameter 9100 Äp. 299) and/or
TIME message (parameter 9101 Äp. 299) and/or the producer
heartbeat time SYNC message (parameter 9120 Äp. 298), if
possible.

Multi-master principle It is important to know that the load share and load-dependent
start/stop functionality is subject to a multi-master principle. This
means that there is no dedicated master and slave function. Each
easYgen decides for itself how it has to behave.
The benefit is that there is no master control, which may cause a
complete loss of this functionality in case it fails. Each control is
also responsible for controlling common breakers like a mains cir-
cuit or generator group breaker.

Load share monitoring The easYgen provides monitoring functions for load sharing:
n Multi-unit parameter alignment
The multi-unit parameter alignment functionality requires that
the relevant parameters are all configured identically at all par-
ticipating units. For additional information refer to Ä Chapter
4.4.6.10 ‘Multi-Unit Parameter Alignment’ on page 178.
n Multi-unit missing members
The multi-unit missing members monitoring function checks
whether all participating units are available (sending data on
the load share line). For additional information refer to
Ä Chapter 4.4.6.11 ‘Multi-Unit Missing Members’ on page 179.

Load share parameters The following parameters are available for configuring the CAN bus
interfaces. Refer to Ä Chapter 4.6.4 ‘Load Share Parameters’
on page 314 for detailed information.

ID Text Setting range Default


value

9923 Load share Interface CAN 3 / Off CAN 3

9921 Transfer rate LS fast message 0.10 to 0.30 s 0.10 s

9920 Load Share CAN-ID 2xx Hex / 3xx 5xx Hex


Hex / 4xx Hex /
5xx Hex

Woodward recommends to configure the node-IDs


(parameter 8950 Äp. 298) for units, which participate
in load sharing, as low as possible to facilitate estab-
lishing of communication.

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Interfaces And Protocols
Load Sharing

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Technical Specifications
Technical Data > Measuring Values

8 Technical Specifications
8.1 Technical Data
Product label

Fig. 253: Product label

1 P/N Item number

2 REV Item revision number

3 S/N Serial number (numerical)

4 S/N Serial number (Barcode)

5 S/N Date of production (year-month)

6 Type Description (short)

7 Type Description (long)

8 Details Technical data

9 Approval Approvals

8.1.1 Measuring Values


Voltages Measuring voltage 120 V

Rated value (Vrated) 69/120 Vac

Maximum value (Vmax) max. 86/150 Vac

Rated voltage phase – ground 150 Vac

Rated surge voltage 2.5 kV

Measuring voltage 480 V

Rated value (Vrated) 277/480 Vac

Maximum value (Vmax) max. 346/600 Vac

Rated voltage phase – ground 300 Vac

Rated surge voltage 4.0 kV

Linear measuring range 1.25 × Vrated

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Technical Specifications
Technical Data > Inputs/Outputs

Measuring frequency 50/60 Hz (40.0 to 85.0


Hz)

Accuracy Class 1

Input resistance per path 120 V 0.498 MΩ

480 V 2.0 MΩ

Maximum power consumption per path < 0.15 W

Currents Measuring inputs isolated

Measuring current [1] Rated value (Irated) ../1 A

[5] Rated value (Irated) ../5 A

Accuracy Class 1

Linear measuring range Generator 3.0 × Irated

Mains/ground current approx. 1.5


× Irated

Maximum power consumption per path < 0.15 VA

Rated short-time current (1 s) [1] 50.0 × Irated

[5] 10.0 × Irated

8.1.2 Ambient Variables


Power supply 12/24 Vdc (8 to 40.0 Vdc)

Intrinsic consumption max. 17 W

Degree of pollution 2

Maximum elevation 2,000 m ASL

Insulation voltage (continuously) 40 Vdc

Insulation test voltage (1s) 100 Vdc

Overvoltage (≤ 2 min) 80 Vdc

Reserve voltage protection Fully supply range

Input capacitance 4,300 uF

Supply voltage can be isolated Negative potential or positive potential


grounded

8.1.3 Inputs/Outputs
Discrete inputs Discrete inputs isolated

Input range (Vcont. dig. input) Rated voltage

12/24 Vdc (8 to 40.0 Vdc)

Input resistance approx. 20 kΩ

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Technical Specifications
Technical Data > Inputs/Outputs

Discrete outputs Discrete outputs potential free

Contact material AgCdO

General purpose (GP) (Vcont, AC 2.00 Aac@250 Vac


relays)

DC 2.00 Adc@24 Vdc

0.36 Adc@125 Vdc

0.18 Adc@250 Vdc

Pilot duty (PD) (Vcont, relays) AC B300

DC 1.00 Adc@24 Vdc

0.22 Adc@125 Vdc

0.10 Adc@250 Vdc

Analog inputs Analog inputs freely scale-


able

Maximum permissible voltage 9V


against PE (Ground)

Resolution 11 Bit

0 to 20 mA input internal load 50 Ω

0 to 500 Ω input load current ≤ 2.3 mA

Accuracy 0 to 20 mA input only two-pole senders ≤ 1.2%

single-pole senders ≤ 2.5%

Accuracy 0 to 500 Ω input only two-pole senders ≤ 1%

single-pole senders ≤ 2.5%

Analog outputs Analog outputs isolated

At rated output freely scalable

Insulation voltage (continu- 100 Vac


ously)

Insulation test voltage (1s) 500 Vac

Versions ±10 Vdc, ±20


mA, PWM

Resolution ± 20 mA outputs 12 bit

configured to ±20 mA

± 20 mA outputs 11 bit

configured to 0 to 20 mA

0 to 20 mA output maximum load 500 Ω

±10 V output internal resistance approx. 500 Ω

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Technical Specifications
Technical Data > Interface

Magnetic pickup input Magnetic Pickup Input capacitively isolated

Input impedance min. approx. 17 kΩ

Input voltage refer to Fig. 254

Fig. 254: MPU - characteristic

8.1.4 Interface
RS-232 interface RS-232 interface isolated

Insulation voltage (continuously) 100 Vac

Insulation test voltage (1s) 500 Vac

Version RS-232 Standard

RS-485 interface RS-485 interface isolated

Insulation voltage (continuously) 100 Vac

Insulation test voltage (1s) 500 Vac

Version RS-485 Standard

CAN bus interface CAN bus interface isolated

Insulation voltage (continuously) 100 Vac

Insulation test voltage (1s) 500 Vac

Version CAN bus

Internal line termination Not available

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Technical Specifications
Technical Data > Approvals

8.1.5 Battery
Type Lithium

Life span (operation without power approx. 5 years


supply)

Battery field replacement not allowed

8.1.6 Housing
Housing type Type plastic easYpack

sheet metal custom

Dimensions (W × H × D) plastic 282 × 217 × 99 mm

sheet metal 249.6 × 227.4 × 84.1 mm

Front cutout (W × H) plastic 249 [+1.1] × 183 [+1.0]


mm

Wiring screw-plug-terminals 2.5 mm²

Recommended locked 4 inch pounds / 0.5 Nm


torque
use 60/75 °C copper wire only

use class 1 wire only or equivalent

Weight plastic approx. 1,850 g

sheet metal approx. 1,750 g

Protection Protection system plastic IP54 from front with


clamp fasteners

IP66 from front with


screw kit

IP20 from back

sheet metal IP20

Front foil (plastic insulating surface


housing)

8.1.7 Approvals
Protection Protection system plastic IP54 from front with
clamp fasteners

IP66 from front with


screw kit

IP20 from back

sheet metal IP20

Front folio (plastic insulating surface


housing)

EMC test (CE) Tested according to applicable EN guidelines

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Technical Specifications
Environmental Data

Listings CE marking

UL / cUL, Ordinary Locations, File No.: 231544

GOST-R

CSA

Marine Type approval Lloyds Register (LR)

Design assessment American Bureau of


Shipping (ABS)

8.1.8 Generic Note


Accuracy is referred to full scale value

8.2 Environmental Data


Vibration Frequency Range – Sine Sweep 5Hz to 100Hz

Acceleration 4G

Frequency Range - Random 10Hz to 500Hz

Power Intensity 0.015G²/Hz

RMS Value 1.04 Grms

Standards EN 60255-21-1 (EN 60068-2-6, Fc)

EN 60255-21-3

Lloyd’s Register, Vibration Test2

SAEJ1455 Chassis Data

MIL-STD 810F, M514.5A, Cat.4,

Truck/Trailer tracked-restrained

cargo, Fig. 514.5-C1

Shock Shock 40G, Saw tooth pulse, 11ms

Standards EN 60255-21-2

MIL-STD 810F, M516.5, Procedure 1

Temperature Plastic Cold, Dry Heat (storage) -30°C (-22°F) / 80°C (176°F)

Cold, Dry Heat (operating) -20°C (-4°F) / 70 °C (158°F)

Sheet metal Cold, Dry Heat (storage) -40°C (-40°F) / 80°C (176°F)

Cold, Dry Heat (operating) -40°C (-40°F) / 70 °C (158°F)

Standards IEC 60068-2-2, Test Bb and Bd

IEC 60068-2-1, Test Ab and Ad

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Technical Specifications
Accuracy

Humidity Humidity 60°C, 95% RH, 5 days

Standards IEC 60068-2-30, Test Db

Marine Environmental Categories Marine Environmental Categories Lloyd’s Register of Shipping (LRS):

ENV1, ENV2, ENV3 and ENV4

8.3 Accuracy
Measuring value Display Accuracy Measuring start Notes

Frequency

Generator 15.0 to 85.0 Hz 0.1 % (of 85 Hz) 5 % (of PT secondary


voltage setting) 1
Mains 40.0 to 85.0 Hz

Voltage

Wye generator / mains / 0 to 650 kV 1 % (of 150/600 V) 2 1.5 % (of PT secondary


busbar voltage setting) 1

Delta generator / mains / 2 % (of PT secondary


busbar voltage setting) 1

Current

Generator 0 to 32,000 A 1 % (of 1.3/6.5 A) 3 1 % (of 1.3/6.5 A) 3

Max. value

Mains/ground current

Real power

Actual total real power -2 to 2 GW 2 % (of 150/600 V * starts with detecting the
value 1.3/6.5 A) 2/3 zero passage of current/
voltage

Reactive power

Actual value in L1, L2, -2 to 2 Gvar 2 % (of 150/600 V * starts with detecting the
L3 1.3/6.5 A) 2/3 zero passage of current/
voltage

Power factor

Actual value power lagging 0.00 to 1.00 to 2% 2 % (of 1.3/6.5 A) 3 1.00 is displayed for
factor L1 leading 0.00 measuring values below
the measuring start

Miscellaneous

37528 easYgen-3400/3500 | Genset Control 501


Technical Specifications
Accuracy

Measuring value Display Accuracy Measuring start Notes

Real energy 0 to 4,200 GWh 0.36 % (of 1.3/6.5 A) 3 not calibrated

Operating hours Max. 1 × 106 h

Maintenance call hours 0 to 9,999 h

Maintenance call days 0 to 999 d

Start counter 0 to 65,535

Battery voltage 8 to 40 V 1 % (of 24 V)

Pickup speed frated +/- 40 %

Phase angle -180 to 180 ° 1.25 % (of PT secondary 180 ° is displayed for
volt. setting) measuring values below
measuring start

Analog inputs

0 to 180 Ohms freely scaleable 1 % / 2.5 % 4 (of for VDO sensors


500 Ohms)
0 to 360 Ohms freely scaleable for VDO sensors

0 to 500 Ohms freely scaleable for resistive sensors

0 to 20 mA freely scaleable 1.2 % / 2.5 % 4 (of


20 mA)

1Setting of the parameter for the PT secondary rated


voltage
2 depending on the used measuring inputs (120/480 V)
3 depending on the CT input hardware (1/5 A) of the
respective unit
4for two-pole senders only / for single-pole senders
and a combination of single- and two-pole sensors

Reference conditions
The reference conditions for measuring the accuracy
are listed below.

Input voltage sinusoidal rated voltage

Input current sinusoidal rated current

Frequency rated frequency +/- 2 %

Power supply rated voltage +/- 2 %

Power factor (cos φ) 1.00

Ambient temperature 23 °C +/- 2 K

Warm-up period 20 minutes

502 easYgen-3400/3500 | Genset Control 37528


Appendix
Characteristics > Triggering Characteristics

9 Appendix
9.1 Characteristics
9.1.1 Triggering Characteristics
Time-Dependent overshoot moni- This triggering characteristic is used for time-dependent overcur-
toring rent monitoring.

Fig. 255: Three-level time-dependent overshoot montitoring

37528 easYgen-3400/3500 | Genset Control 503


Appendix
Characteristics > Triggering Characteristics

Two-level overshoot monitoring This triggering characteristic is used for generator, mains and bat-
tery overvoltage, generator and mains overfrequency, overload
IOP and MOP and engine overspeed monitoring.

Fig. 256: Two-level overshoot monitoring

504 easYgen-3400/3500 | Genset Control 37528


Appendix
Characteristics > Triggering Characteristics

Two-level undershoot monitoring This triggering characteristic is used for generator, mains and bat-
tery undervoltage, generator and mains underfrequency, and
engine underspeed monitoring.

Fig. 257: Two-level undershoot monitoring

37528 easYgen-3400/3500 | Genset Control 505


Appendix
Characteristics > Triggering Characteristics

Two-level reversed/reduced load This triggering characteristic is used for generator reversed/
monitoring reduced load monitoring.

Fig. 258: Two-level reversed/reduced load monitoring

506 easYgen-3400/3500 | Genset Control 37528


Appendix
Characteristics > Triggering Characteristics

Two-level unbalanced load moni- This triggering characteristic is used for generator unbalanced load
toring monitoring.

Fig. 259: Two-level unbalanced load monitoring

37528 easYgen-3400/3500 | Genset Control 507


Appendix
Characteristics > Triggering Characteristics

One-level asymmetry monitoring This triggering characteristic is used for generator voltage asym-
metry monitoring.

Fig. 260: One-level asymmetry monitoring

508 easYgen-3400/3500 | Genset Control 37528


Appendix
Characteristics > VDO Inputs Characteristics > VDO Input "Pressure"

9.1.2 VDO Inputs Characteristics


Since VDO sensors are available in different types, the index num-
bers of the characteristic curve tables are listed.
Always order VDO sensors with the correct characteristic
curve. Manufacturers of VDO sensors usually list these
tables in their catalogs.

9.1.2.1 VDO Input "Pressure"


0 to 5 bar/0 to 72 psi - Index "III"

Fig. 261: Characteristics diagram VDO 0 to 5 bar, Index "III"

P [bar] 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

P [psi] 0 7.25 14.50 21.76 29.00 36.26 43.51 50.76 58.02 65.27 72.52

R [Ohm] 11 29 47 65 82 100 117 134 151 167 184

37528 easYgen-3400/3500 | Genset Control 509


Appendix
Characteristics > VDO Inputs Characteristics > VDO Input "Pressure"

0 to 10 bar/0 to 145 psi - Index "IV"

Fig. 262: Characteristics diagram VDO 0 to 10 bar, Index "IV"

P [bar] 0 0.5 1 1.5 2 3 4 5 6 7 8 8.5 9 10

P [psi] 0 7.25 14.50 21.76 29.00 43.51 58.02 72.52 87.02 101.5 116.0 123.2 130.5 145.0
3 3 8 3 4

R 10 21 31 42 52 71 90 107 124 140 156 163 170 184


[Ohm]

510 easYgen-3400/3500 | Genset Control 37528


Appendix
Characteristics > VDO Inputs Characteristics > VDO Input "Temperature"

9.1.2.2 VDO Input "Temperature"


40 to 120 °C/104 to 248 °F - Index
"92-027-004"

Fig. 263: Characteristics diagram VDO 40 to 120 °C, Index "92-027-004"

Temp. [°C] 40 45 50 55 60 65 70 75 80

Temp. [°F] 104 113 122 131 140 149 158 167 176

R [Ohm] 291.46 239.56 197.29 161.46 134.03 113.96 97.05 82.36 70.12

Temp. [°C] 85 90 95 100 105 110 115 120

Temp. [°F] 185 194 203 212 221 230 239 248

R [Ohm] 59.73 51.21 44.32 38.47 33.40 29.12 25.53 22.44

37528 easYgen-3400/3500 | Genset Control 511


Appendix
Characteristics > VDO Inputs Characteristics > VDO Input "Temperature"

50 to 150 °C/122 to 302 °F - Index


"92-027-006"

Fig. 264: Characteristics diagram VDO 50 to 150 °C, Index "92-027-006"

Temp. 50 55 60 65 70 75 80 85 90 95 100
[°C]

Temp. 122 131 140 149 158 167 176 185 194 203 212
[°F]

R [Ohm] 322.17 266.19 221.17 184.72 155.29 131.38 112.08 96.40 82.96 71.44 61.92

Temp. 105 110 115 120 125 130 135 140 145 150
[°C]

Temp. 221 230 239 248 257 266 275 284 293 302
[°F]

R [Ohm] 54.01 47.24 41.42 36.51 32.38 28.81 25.70 23.00 20.66 18.59

512 easYgen-3400/3500 | Genset Control 37528


Appendix
Characteristics > VDO Inputs Characteristics > Pt100 RTD

9.1.2.3 Pt100 RTD

Fig. 265: Characteristics diagram Pt100

Temp. -200 -150 -100 -50 0 10 20 30 40 50 60


[°C]

Temp. -328 -238 -148 -58 32 50 68 86 104 122 140


[°F]

R [Ohm] 18.5 39.7 60.25 80.7 100 103.9 107.8 111.7 115.5 119.4 123.2

Temp. 70 80 90 100 125 150 175 200 225 250 300


[°C]

Temp. 158 176 194 212 257 302 347 392 437 482 572
[°F]

R [Ohm] 127.1 130.9 134.7 138.5 147.9 157.3 166.6 175.8 188.6 194.1 212.0

Temp. 350 400 450 500 550 600 650 700 750 800 850
[°C]

Temp. 662 752 842 932 1022 1112 1202 1292 1382 1472 1562
[°F]

R [Ohm] 229.7 247.0 264.1 280.9 297.4 313.6 329.5 345.1 360.5 375.5 390.25

37528 easYgen-3400/3500 | Genset Control 513


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

9.2 Data Protocols


9.2.1 CANopen/Modbus
9.2.1.1 Data Protocol 5003

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

450001 450000 0 1,2 Protocol ID, always 5003 --

450002 450001 0 3,4 10100 Pickup speed 1 rpm

450003 450002 0 5,6 - Control mode (STOP/AUTO/MANUAL) Mask:000Fh (enu


m.)
1=AUTO

2=STOP

4=MANUAL

450004 450003 1 1,2 160 Gen. Power factor 0.001

450005 450004 1 3,4,5,6 170 Av. Gen. Wye-Voltage 0.1 V

450007 450006 2 1,2 144 Gen. frequency 0.01 Hz

450008 450007 2 3,4,5,6 171 Av. Gen. Delta-Voltage 0.1 V

450010 450009 3 1,2 147 Mains frequency 0.01 Hz

450011 450010 3 3,4,5,6 173 Av. Mains Wye-Voltage 0.1 V

450013 450012 4 1,2 208 Mains power factor 0.001

450014 450013 4 3,4,5,6 174 Av. Mains Delta-Voltage 0.1 V

450016 450015 5 1,2 209 Bus bar 1: Frequency 0.01 Hz

450017 450016 5 3,4,5,6 216 Av. Bus bar1 Delta-Voltage 0.1 V

450019 450018 6 1,2 internal

450020 450019 6 3,4 internal

450021 450020 6 5,6 internal

450022 450021 7 1,2 10110 Battery voltage 0.1 V

450023 450022 7 3,4,5,6 207 Av. Mains Current 0.001 A

450025 450024 8 1,2 10111 Analog input 1 changeable

450026 450025 8 3,4,5,6 185 Av. Gen. Current 0.001 A

450028 450027 9 1,2 10112 Analog input 2 changeable

450029 450028 9 3,4,5,6 161 Meas. ground current 0.001 A

450031 450030 10 1,2 10115 Analog input 3 changeable

450032 450031 10 3,4,5,6 159 Calculated ground current 0.001 A

450034 450033 11 1,2 internal

450035 450034 11 3,4,5,6 111 Gen. current 1 0.001 A

450037 450036 12 1,2 internal

450038 450037 12 3,4,5,6 112 Gen. current 2 0.001 A

514 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

450040 450039 13 1,2 internal

450041 450040 13 3,4,5,6 113 Gen. current 3 0.001 A

450043 450042 14 1,2 internal

450044 450043 14 3,4,5,6 134 Mains current L1 0.001 A

450046 450045 15 1,2 internal

450047 450046 15 3,4 internal

450048 450047 15 5,6 internal

450049 450048 16 1,2 internal

450050 450049 16 3,4 internal

450051 450050 16 5,6 internal

450052 450051 17 1,2 internal

450053 450052 17 3,4,5,6 135 Total gen. power 1 W

450055 450054 18 1,2 internal

450056 450055 18 3,4,5,6 140 Total mains power 1 W

450058 450057 19 1,2 internal

450059 450058 19 3,4,5,6 136 Total gen. reactive power 1 var

450061 450060 20 1,2 10159 AI Auxiliary excitation D+ 0.1 V

450062 450061 20 3,4,5,6 150 Total mains reactive power 1 var

450064 450063 21 1,2 2112 Overspeed 1 latched Mask: 8000h Bit

2113 Overspeed 2 latched Mask: 4000h Bit

2162 Underspeed 1 latched Mask: 2000h Bit

2163 Underspeed 2 latched Mask: 1000h Bit

2652 Unintended stop latched Mask: 0800h Bit

2457 Speed det. alarm latched Mask: 0400h Bit

2504 Shutdown malfunction latched Mask: 0200h Bit

2603 GCB fail to close latched Mask: 0100h Bit

2604 GCB fail to open latched Mask: 0080h Bit

2623 MCB fail to close latched Mask: 0040h Bit

2624 MCB fail to open latched Mask: 0020h Bit

10017 CAN-Fault J1939 latched Mask: 0010h Bit

3325 Start fail latched Mask: 0008h Bit

2560 Maintenance days exceeded latched Mask: 0004h Bit

2561 Maintenance hours exceeded latched Mask: 0002h Bit

10087 CANopen error at CAN Interface 1 Mask: 0001h Bit

37528 easYgen-3400/3500 | Genset Control 515


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

450065 450064 21 3,4,5,6 182 Busbar 1: V´voltage L1-L2 0.1 V

450067 450066 22 1,2 3064 GCB syn. timeout latched Mask: 8000h Bit

3074 MCB syn. timeout latched Mask: 4000h Bit

3084 GGB Timeout latched Mask: 2000h Bit

4056 Charge alt. low voltage (D+) latched Mask: 1000h Bit

2944 Ph.rotation mismatch latched Mask: 0800h Bit

10088 CANopen error at CAN Interface 2 Mask: 0020h Bit

4073 Parameter Alignment Mask: 0010h

4064 Missing members on CAN Mask: 0008h

1714 EEPROM failure latched Mask: 0004h Bit

15125 Red stop lamp latched Mask: 0002h Bit

15126 Amber warning lamp latched Mask: 0001h Bit

450068 450067 22 3,4 internal

450069 450068 22 5,6 internal

450070 450069 23 1,2 internal

450071 450070 23 3,4 internal

450072 450071 23 5,6 internal

450073 450072 24 1,2 1912 Gen.overfreq. 1 latched Mask: 8000h Bit

1913 Gen.overfreq. 2 latched Mask: 4000h Bit

1962 Gen.underfreq. 1 latched Mask: 2000h Bit

1963 Gen.underfreq. 2 latched Mask: 1000h Bit

2012 Gen.overvolt. 1 latched Mask: 0800h Bit

2013 Gen.overvolt. 2 latched Mask: 0400h Bit

2062 Gen.undervolt. 1 latched Mask: 0200h Bit

2063 Gen.undervolt. 2 latched Mask: 0100h Bit

2218 Gen. overcurr. 1 latched Mask: 0080h Bit

2219 Gen. overcurr. 2 latched Mask: 0040h Bit

2220 Gen. overcurr. 3 latched Mask: 0020h Bit

2262 Gen. Rv/Rd pow.1 latched Mask: 0010h Bit

2263 Gen. Rv/Rd pow.2 latched Mask: 0008h Bit

2314 Gen. Overload IOP 1 latched Mask: 0004h Bit

2315 Gen. Overload IOP 2 latched Mask: 0002h Bit

internal Mask: 0001h Bit

450074 450073 24 3,4,5,6 108 Gen. voltage L1-L2 0.1 V

516 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

450076 450075 25 1,2 2412 Unbal. load 1 latched Mask: 8000h Bit

2413 Unbal. load 2 latched Mask: 4000h Bit

3907 Gen. Asymmetry latched Mask: 2000h Bit

3263 Ground fault 1 latched Mask: 1000h Bit

3264 Ground fault 2 latched Mask: 0800h Bit

3955 Gen. phase rot. misw. Latched Mask: 0400h Bit

2924 Gen act.pwr mismatch Latched Mask: 0200h Bit

3124 Gen. unloading fault Latched Mask: 0100h Bit

4038 Inv.time ov.curr. Latched Mask: 0080h Bit

2664 Operating range failed, latched Mask: 0040h Bit

2362 Gen. Overload MOP 1 latched Mask: 0020h Bit

2363 Gen. Overload MOP 2 latched Mask: 0010h Bit

2337 Gen. overexcited 1 latched Mask: 0008h Bit

2338 Gen. overexcited 2 latched Mask: 0004h Bit

2387 Gen. underexcited 1 latched Mask: 0002h Bit

2388 Gen. underexcited 2 latched Mask: 0001h Bit

450077 450076 25 3,4,5,6 114 Gen. voltage L1-N 0.1 V

450079 450078 26 1,2 2862 Mains ov.freq. 1 latched Mask: 8000h Bit

2863 Mains ov.freq. 2 latched Mask: 4000h Bit

2912 Mains un.freq. 1 latched Mask: 2000h Bit

2913 Mains un.freq. 2 latched Mask: 1000h Bit

2962 Mains ov.volt. 1 latched Mask: 0800h Bit

2963 Mains ov.volt. 2 latched Mask: 0400h Bit

3012 Mains un.volt. 1 latched Mask: 0200h Bit

3013 Mains un.volt. 2 latched Mask: 0100h Bit

3057 Mains phaseshift latched Mask: 0080h Bit

3114 Mains decoupling latched Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

3975 Mains phase rot. misw. Latched Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450080 450079 26 3,4,5,6 109 Gen. voltage L2-L3 0.1 V

37528 easYgen-3400/3500 | Genset Control 517


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

450082 450081 27 1,2 3217 Mains import power 1 latched Mask: 8000h Bit

3218 Mains import power 2 latched Mask: 4000h Bit

3241 Mains export power 1 latched Mask: 2000h Bit

3242 Mains export power 2 latched Mask: 1000h Bit

2985 Mains overexcited 1 latched Mask: 0800h Bit

2986 Mains overexcited 2 latched Mask: 0400h Bit

3035 Mains underexcited 1 latched Mask: 0200h Bit

3036 Mains underexcited 2 latched Mask: 0100h Bit

internal Mask: 0080h Bit

2934 Mns act.pwr mismatch latched Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450083 450082 27 3,4,5,6 115 Gen. voltage L2-N 0.1 V

450085 450084 28 1,2 10600 State Digital Input 1 latched Mask: 8000h Bit

10601 State Digital Input 2 latched Mask: 4000h Bit

10602 State Digital Input 3 latched Mask: 2000h Bit

10603 State Digital Input 4 latched Mask: 1000h Bit

10604 State Digital Input 5 latched Mask: 0800h Bit

10605 State Digital Input 6 latched Mask: 0400h Bit

10607 State Digital Input 7 latched Mask: 0200h Bit

10608 State Digital Input 8 latched Mask: 0100h Bit

10609 State Digital Input 9 latched Mask: 0080h Bit

10610 State Digital Input 10 latched Mask: 0040h Bit

10611 State Digital Input 11 latched Mask: 0020h Bit

10612 State Digital Input 12 latched Mask: 0010h Bit

450086 450085 28 3,4,5,6 110 Gen. voltage L3-L1 0.1 V

450088 450087 29 1,2 internal

450089 450088 29 3,4,5,6 116 Gen. voltage L3-N 0.1 V

450091 450090 30 1,2 16376 State ext. Digital Input 16 latched Mask: 8000h Bit

16375 State ext. Digital Input 15 latched Mask: 4000h Bit

518 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

16374 State ext. Digital Input 14 latched Mask: 2000h Bit

16373 State ext. Digital Input 13 latched Mask: 1000h Bit

16372 State ext. Digital Input 12 latched Mask: 0800h Bit

16371 State ext. Digital Input 11 latched Mask: 0400h Bit

16370 State ext. Digital Input 10 latched Mask: 0200h Bit

16369 State ext. Digital Input 9 latched Mask: 0100h Bit

16368 State ext. Digital Input 8 latched Mask: 0080h Bit

16367 State ext. Digital Input 7 latched Mask: 0040h Bit

16366 State ext. Digital Input 6 latched Mask: 0020h Bit

16365 State ext. Digital Input 5 latched Mask: 0010h Bit

16364 State ext. Digital Input 4 latched Mask: 0008h Bit

16362 State ext. Digital Input 3 latched Mask: 0004h Bit

16361 State ext. Digital Input 2 latched Mask: 0002h Bit

16360 State ext. Digital Input 1 latched Mask: 0001h Bit

450092 450091 30 3,4,5,6 118 Mains voltage L1-L2 0.1 V

450094 450093 31 1,2 10033 Alarm flexible limit 16 latched Mask: 8000h Bit

10032 Alarm flexible limit 15 latched Mask: 4000h Bit

10031 Alarm flexible limit 14 latched Mask: 2000h Bit

10030 Alarm flexible limit 13 latched Mask: 1000h Bit

10029 Alarm flexible limit 12 latched Mask: 0800h Bit

10028 Alarm flexible limit 11 latched Mask: 0400h Bit

10027 Alarm flexible limit 10 latched Mask: 0200h Bit

10026 Alarm flexible limit 9 latched Mask: 0100h Bit

10025 Alarm flexible limit 8 latched Mask: 0080h Bit

10024 Alarm flexible limit 7 latched Mask: 0040h Bit

10023 Alarm flexible limit 6 latched Mask: 0020h Bit

10022 Alarm flexible limit 5 latched Mask: 0010h Bit

10021 Alarm flexible limit 4 latched Mask: 0008h Bit

10020 Alarm flexible limit 3 latched Mask: 0004h Bit

10019 Alarm flexible limit 2 latched Mask: 0002h Bit

10018 Alarm flexible limit 1 latched Mask: 0001h Bit

450095 450094 31 3,4,5,6 121 Mains voltage L1-N 0.1 V

450097 450096 32 1,2 10049 Alarm flexible limit 32 latched Mask: 8000h Bit

10048 Alarm flexible limit 31 latched Mask: 4000h Bit

37528 easYgen-3400/3500 | Genset Control 519


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

10047 Alarm flexible limit 30 latched Mask: 2000h Bit

10046 Alarm flexible limit 29 latched Mask: 1000h Bit

10045 Alarm flexible limit 28 latched Mask: 0800h Bit

10044 Alarm flexible limit 27 latched Mask: 0400h Bit

10043 Alarm flexible limit 26 latched Mask: 0200h Bit

10042 Alarm flexible limit 25 latched Mask: 0100h Bit

10041 Alarm flexible limit 24 latched Mask: 0080h Bit

10040 Alarm flexible limit 23 latched Mask: 0040h Bit

10039 Alarm flexible limit 22 latched Mask: 0020h Bit

10038 Alarm flexible limit 21 latched Mask: 0010h Bit

10037 Alarm flexible limit 20 latched Mask: 0008h Bit

10036 Alarm flexible limit 19 latched Mask: 0004h Bit

10035 Alarm flexible limit 18 latched Mask: 0002h Bit

10034 Alarm flexible limit 17 latched Mask: 0001h Bit

450098 450097 32 3,4,5,6 119 Mains voltage L2-L3 0.1 V

450100 450099 33 1,2 internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

10057 Alarm flexible limit 40 latched Mask: 0080h Bit

10056 Alarm flexible limit 39 latched Mask: 0040h Bit

10055 Alarm flexible limit 38 latched Mask: 0020h Bit

10054 Alarm flexible limit 37 latched Mask: 0010h Bit

10053 Alarm flexible limit 36 latched Mask: 0008h Bit

10052 Alarm flexible limit 35 latched Mask: 0004h Bit

10051 Alarm flexible limit 34 latched Mask: 0002h Bit

10050 Alarm flexible limit 33 latched Mask: 0001h Bit

450101 450100 33 3,4,5,6 122 Mains voltage L2-N 0.1 V

450103 450102 34 1,2 1008 Batt.overvolt.2 latched Mask: 0008h Bit

1007 Batt.undervolt.2 latched Mask: 0004h Bit

520 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

1006 Batt.overvolt.1 latched Mask: 0002h Bit

1005 Batt.undervolt.1 latched Mask: 0001h Bit

450104 450103 34 3,4,5,6 120 Mains voltage L3-L1 0.1 V

450106 450105 35 1,2 10131 internal Mask: 0040h Bit

Alarm class F latched Mask: 0020h Bit

Alarm class E latched Mask: 0010h Bit

Alarm class D latched Mask: 0008h Bit

Alarm class C latched Mask: 0004h Bit

Alarm class B latched Mask: 0002h Bit

Alarm class A latched Mask: 0001h Bit

450107 450106 35 3,4,5,6 123 Mains voltage L3-N 0.1 V

450109 450108 36 1,2 10014 Analog inp. 1, wire brake Mask: 0002h Bit

10015 Analog inp. 2, wire brake Mask: 0004h Bit

10060 Analog inp. 3, wire brake Mask: 0008h Bit

450110 450109 36 3,4 internal

450111 450110 36 5,6 10221 Ext. analog inp. 1, wire break Mask: 0001h Bit

10222 Ext. analog inp. 2, wire break Mask: 0002h Bit

10223 Ext. analog inp. 3, wire break Mask: 0004h Bit

10224 Ext. analog inp. 4, wire break Mask: 0008h Bit

10225 Ext. analog inp. 5, wire break Mask: 0010h Bit

10226 Ext. analog inp. 6, wire break Mask: 0020h Bit

10227 Ext. analog inp. 7, wire break Mask: 0040h Bit

10228 Ext. analog inp. 8, wire break Mask: 0080h Bit

10229 Ext. analog inp. 9, wire break Mask: 0100h Bit

10230 Ext. analog inp. 10, wire break Mask: 0200h Bit

10231 Ext. analog inp. 11, wire break Mask: 0400h Bit

10232 Ext. analog inp. 12, wire break Mask: 0800h Bit

10233 Ext. analog inp. 13, wire break Mask: 1000h Bit

10234 Ext. analog inp. 14, wire break Mask: 2000h Bit

10235 Ext. analog inp. 15, wire break Mask: 4000h Bit

10236 Ext. analog inp. 16, wire break Mask: 8000h Bit

450112 450111 37 1,2 10107 Digital outputs 1 to 12

Relay-Output 1 (inverted) Mask: 8000h Bit

Relay-Output 2 Mask: 4000h Bit

37528 easYgen-3400/3500 | Genset Control 521


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

Relay-Output 3 Mask: 2000h Bit

Relay-Output 4 Mask: 1000h Bit

Relay-Output 5 Mask: 0800h Bit

Relay-Output 6 Mask: 0400h Bit

Relay-Output 7 Mask: 0200h Bit

Relay-Output 8 Mask: 0100h Bit

Relay-Output 9 Mask: 0080h Bit

Relay-Output 10 Mask: 0040h Bit

Relay-Output 11 Mask: 0020h Bit

Relay-Output 12 Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450113 450112 37 3,4 internal

450114 450113 37 5,6 8005 Output to external CAN-I/O Relay 16 Mask DO 16 Bit

8000h

Output to external CAN-I/O Relay 15 Mask DO 15 Bit

4000h

Output to external CAN-I/O Relay 14 Mask DO 14 Bit

2000h

Output to external CAN-I/O Relay 13 Mask DO 13 Bit

1000h

Output to external CAN-I/O Relay 12 Mask DO 12 Bit

0800h

Output to external CAN-I/O Relay 11 Mask DO 11 Bit

0400h

Output to external CAN-I/O Relay 10 Mask DO 10 Bit

0200h

Output to external CAN-I/O Relay 9 Mask DO 09 Bit

0100h

Output to external CAN-I/O Relay 8 Mask DO 08 Bit

0080h

Output to external CAN-I/O Relay 7 Mask DO 07 Bit

0040h

522 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

Output to external CAN-I/O Relay 6 Mask DO 06 Bit

0020h

Output to external CAN-I/O Relay 5 Mask DO 05 Bit

0010h

Output to external CAN-I/O Relay 4 Mask DO 04 Bit

0008h

Output to external CAN-I/O Relay 3 Mask DO 03 Bit

0004h

Output to external CAN-I/O Relay 2 Mask DO 02 Bit

0002h

Output to external CAN-I/O Relay 1 Mask DO 01 Bit

0001h

450115 450114 38 1,2 10310 Analog output 1 0,01 %

450116 450115 38 3,4 10311 Analog output 2 0,01 %

450117 450116 38 5,6 internal

450118 450117 39 1,2 internal

450119 450118 39 3,4 internal

450120 450119 39 5,6 internal

450121 450120 40 1,2 10202 Operation modes (enu


m.)
13200 = Auxiliary services postrun

13216 = Idle run active

13201 = Aux. services prerun

13250 = Gen. stable time

13202 = Critical mode

13251 = In operation

13203 = Motor Stop

13252 = Power limited prerun

13204 = Cool down

13253 = AUTO mode ready

13205 = Mains settling

13254 = Ramp to rated

13206 = Start

13255 = GCB open

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte byte
start addr. 0 ID

addr. (*1) (Mux)

37528 easYgen-3400/3500 | Genset Control 523


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

13207 = Start – Pause

13256 = Unloading generator

13208 = Preglow

13257 = MCB open

13209 = GCB dead bus close

13258 = Loading generator

13210 = MCB dead bus close

13259 = Synchronization GCB

13211 = Emergency run

13260 = Synchronization MCB

13212 = Turning

13261 = GCB -> MCB Delay

13213 = Ignition

13262 = MCB -> GCB Delay

13214 = Crank protect

13263 = Start w/o Load

13215 = Emergency/Critical

13264 = Unloading mains

450122 450121 40 3,4,5,6 2520 Gen. real energy 0,01 MWh

450124 450123 41 1,2 2540 Engine, number of start requests 1

450125 450124 41 3,4,5,6 2522 Positive reactive generator energy 0,01 Mvar
h

450127 450126 42 1,2 2558 Hours until next maintenance 1 h

450128 450127 42 3,4,5,6 2568 Gen. hours of operation 0,01 h

450130 450129 43 1,2 5541 Frequency setpoint 0,01 Hz

450131 450130 43 3,4,5,6 5542 Active Power setpoint 0,1 kW

450133 450132 44 1,2,3,4 5640 Voltage setpoint 1 V

450135 450134 44 5,6 5641 Power Factor setpoint 0,001

450136 450135 45 1,2 4153 Idle mode active (suppresses under- volt, under- Mask: 8000h Bit
freq,...)

Idle mode active Mask: 4000h Bit

Start without closing GCB Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

Cooldown is active Mask: 0200h Bit

Auxiliary services generally active Mask: 0100h Bit

524 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

Engine monitoring delay timer has expired Mask: 0080h Bit

Breaker delay timer has expired Mask: 0040h Bit

Engine start is requested Mask: 0020h Bit

Critical mode is active in auto mode Mask: 0010h Bit

Engine is released (speed governor is enabled) Mask: 0008h Bit

Auxiliary services prerun is active Mask: 0004h Bit

Auxiliary services postrun is active Mask: 0002h Bit

Lamp test is active Mask: 0001h Bit

450137 450136 45 3,4 4154 Crank (Starter) is active Mask: 8000h Bit

Operating Magnet / Gas relay is ac- tive Mask: 4000h Bit

Preglow / Ignition is active Mask: 2000h Bit

Mains settling timer is running Mask: 1000h Bit

Emergency mode is currently active Mask: 0800h Bit

internal Mask: 0400h Bit

Free PID Controller 3: Lower Command Mask: 0200h Bit

Free PID Controller 3: Raise Command Mask: 0100h Bit

Free PID Controller 2: Lower Command Mask: 0080h Bit

Free PID Controller 2: Raise Command Mask: 0040h Bit

Stopping Magnet is active Mask: 0020h Bit

internal Mask: 0010h Bit

The genset runs mains parallel Mask: 0008h Bit

Free PID Controller 1: Lower Command Mask: 0004h Bit

Free PID Controller 1: Raise Command Mask: 0002h Bit

Increment Start Counter Mask: 0001h Bit

450138 450137 45 5,6 4155 3-Position Controller Freq./Power raise Mask: 8000h Bit

3-Position Controller Freq./Power lower Mask: 4000h Bit

3-Position Controller Volt./ReactPow raise Mask: 2000h Bit

3-Position Controller Volt./ReactPow lower Mask: 1000h Bit

GCB is closed Mask: 0800h Bit

MCB is closed Mask: 0400h Bit

internal Mask: 0200h Bit

Synchronization GCB is active Mask: 0100h Bit

Opening GCB is active Mask: 0080h Bit

Closing GCB is active Mask: 0040h Bit

37528 easYgen-3400/3500 | Genset Control 525


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

Synchronization MCB is active Mask: 0020h Bit

Opening MCB is active Mask: 0010h Bit

Closing MCB is active Mask: 0008h Bit

Unloading generator is active Mask: 0004h Bit

Unloading mains is active Mask: 0002h Bit

Power limited prerun Mask: 0001h Bit

450139 450138 46 1,2 4156 internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

Dead busbar closure request for GCB Mask: 0400h Bit

or MCB or GGB

Active power load share is active Mask: 0200h Bit

Reactive power load share is active Mask: 0100h Bit

Generator with a closed GCB is re- quested Mask: 0080h Bit

LDSS: The Engine is started Mask: 0040h Bit

LDSS: The Engine is stopped Mask: 0020h Bit

LDSS: The Engine is stopped, if possible Mask: 0010h Bit

LDSS: Minimum Running Time is active Mask: 0008h Bit

LDSS: The LDSS function is active Mask: 0004h Bit

The Critical Mode Postrun is active Mask: 0002h Bit

internal Mask: 0001h Bit

450140 450139 46 3,4 internal

450141 450140 46 5,6 16352 State external DI 32 latched Mask: 8000h Bit

16342 State external DI 31 latched Mask: 4000h Bit

16332 State external DI 30 latched Mask: 2000h Bit

16322 State external DI 29 latched Mask: 1000h Bit

16312 State external DI 28 latched Mask: 0800h Bit

16302 State external DI 27 latched Mask: 0400h Bit

16292 State external DI 26 latched Mask: 0200h Bit

16282 State external DI 25 latched Mask: 0100h Bit

16272 State external DI 24 latched Mask: 0080h Bit

16262 State external DI 23 latched Mask: 0040h Bit

526 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

16252 State external DI 22 latched Mask: 0020h Bit

16242 State external DI 21 latched Mask: 0010h Bit

16232 State external DI 20 latched Mask: 0008h Bit

16222 State external DI 19 latched Mask: 0004h Bit

16212 State external DI 18 latched Mask: 0002h Bit

16202 State external DI 17 latched Mask: 0001h Bit

450142 450141 47 1,2 8009 Output to external CAN-I/O Relay 32 Mask: 8000h Bit

Output to external CAN-I/O Relay 31 Mask: 4000h Bit

Output to external CAN-I/O Relay 30 Mask: 2000h Bit

Output to external CAN-I/O Relay 29 Mask: 1000h Bit

Output to external CAN-I/O Relay 28 Mask: 0800h Bit

Output to external CAN-I/O Relay 27 Mask: 0400h Bit

Output to external CAN-I/O Relay 26 Mask: 0200h Bit

Output to external CAN-I/O Relay 25 Mask: 0100h Bit

Output to external CAN-I/O Relay 24 Mask: 0080h Bit

Output to external CAN-I/O Relay 23 Mask: 0040h Bit

Output to external CAN-I/O Relay 22 Mask: 0020h Bit

Output to external CAN-I/O Relay 21 Mask: 0010h Bit

Output to external CAN-I/O Relay 20 Mask: 0008h Bit

Output to external CAN-I/O Relay 19 Mask: 0004h Bit

Output to external CAN-I/O Relay 18 Mask: 0002h Bit

Output to external CAN-I/O Relay 17 Mask: 0001h Bit

450143 450142 47 3,4 10170 External Analog input 1 changeable

450144 450143 47 5,6 10171 External Analog input 2 changeable

450145 450144 48 1,2 10172 External Analog input 3 changeable

450146 450145 48 3,4 10173 External Analog input 4 changeable

450147 450146 48 5,6 10174 External Analog input 5 changeable

450148 450147 49 1,2 10175 External Analog input 6 changeable

450149 450148 49 3,4 10176 External Analog input 7 changeable

450150 450149 49 5,6 10177 External Analog input 8 changeable

450151 450150 50 1,2 10178 External Analog input 9 changeable

450152 450151 50 3,4 10179 External Analog input 10 changeable

450153 450152 50 5,6 10180 External Analog input 11 changeable

450154 450153 51 1,2 10181 External Analog input 12 changeable

37528 easYgen-3400/3500 | Genset Control 527


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

450155 450154 51 3,4 10182 External Analog input 13 changeable

450156 450155 51 5,6 10183 External Analog input 14 changeable

450157 450156 52 1,2 10184 External Analog input 15 changeable

450158 450157 52 3,4 10185 External Analog input 16 changeable

450159 450158 52 5,6 10245 External Analog Output 1 0,01 %

450160 450159 53 1,2 10255 External Analog Output 2 0,01 %

450161 450160 53 3,4 10265 External Analog Output 3 0,01 %

450162 450161 53 5,6 10275 External Analog Output 4 0,01 %

450163 450162 54 1,2 internal

450164 450163 54 3,4 internal

450165 450164 54 5,6 internal

450166 450165 55 1,2 internal

450167 450166 55 3,4 internal

450168 450167 55 5,6 internal

450169 450168 56 1,2 internal

450170 450169 56 3,4 internal

450171 450170 56 5,6 internal

450172 450171 57 1,2 internal

450173 450172 57 3,4 internal

450174 450173 57 5,6 internal

450175 450174 58 1,2 15109 J1939 MTU ADEC ECU Failure Codes 1

450176 450175 58 3,4 internal

450177 450176 58 5,6 internal

450178 450177 59 1,2 15304 Engine Stop Information (extracted from DEUTZ- 1 (enu
specific J1939-Message; refer to the Deutz docu- m.)
mentation for information)

450179 450178 59 3,4 internal

450180 450179 59 5,6 internal

450181 450180 60 1,2 15305 J1939 DLN2-Message Scania S6

Engine Coolant Temperature

J1939-Message not available Mask 8000h

Sensor fault Mask 4000h

High Temperature. Mask 2000h

NOT High Temperature Mask 1000h

Engine Oil Pressure

528 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

J1939-Message not available Mask 0800h

Sensor fault Mask 0400h

Low Pressure Mask 0200h

NOT Low Pressure Mask 0100h

High Engine Oil Level

J1939-Message not available Mask 0080h

Sensor fault Mask 0040h

High Level Mask 0020h

NOT High Level Mask 0010h

Low Engine Oil Level

J1939-Message not available Mask 0008h

Sensor fault Mask 0004h

Low Level Mask 0002h

NOT Low Level Mask 0001h

450182 450181 60 3,4 internal

450183 450182 60 5,6 internal

1. Active Diagnostic Trouble Code

(DM1)

450184 450183 61 1,2,3,4 15400 SPN

450186 450185 61 5,6 15401 FMT Mask FF00h

15402 OC Mask 00FFh

2. Active Diagnostic Trouble Code

(DM1)

450187 450186 62 1,2,3,4 15403 SPN

450189 450188 62 5,6 15404 FMT Mask FF00h

15405 OC Mask 00FFh

3. Active Diagnostic Trouble Code

(DM1)

450190 450189 63 1,2,3,4 15406 SPN

450192 450191 63 5,6 15407 FMT Mask FF00h

15408 OC Mask 00FFh

4. Active Diagnostic Trouble Code

(DM1)

450193 450192 64 1,2,3,4 15409 SPN

450195 450194 64 5,6 15410 FMT Mask FF00h

37528 easYgen-3400/3500 | Genset Control 529


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

15411 OC Mask 00FFh

5. Active Diagnostic Trouble Code

(DM1)

450196 450195 65 1,2,3,4 15412 SPN

450198 450197 65 5,6 15413 FMT Mask FF00h

15414 OC Mask 00FFh

6. Active Diagnostic Trouble Code

(DM1)

450199 450198 66 1,2,3,4 15415 SPN

450201 450200 66 5,6 15416 FMT Mask FF00h

15418 OC Mask 00FFh

7. Active Diagnostic Trouble Code

(DM1)

450202 450201 67 1,2,3,4 15419 SPN

450204 450203 67 5,6 15420 FMT Mask FF00h

15421 OC Mask 00FFh

8. Active Diagnostic Trouble Code

(DM1)

450205 450204 68 1,2,3,4 15422 SPN

450207 450206 68 5,6 15423 FMT Mask FF00h

15424 OC Mask 00FFh

9. Active Diagnostic Trouble Code

(DM1)

450208 450207 69 1,2,3,4 15425 SPN

450210 450209 69 5,6 15426 FMT Mask FF00h

15427 OC Mask 00FFh

10. Active Diagnostic Trouble Code

(DM1)

450211 450210 70 1,2,3,4 15428 SPN

450213 450212 70 5,6 15429 FMT Mask FF00h

15430 OC Mask 00FFh

1. Previously Active Diagnostic

Trouble Code (DM2)

450214 450213 71 1,2,3,4 15450 SPN

450216 450215 71 5,6 15451 FMT Mask FF00h

530 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

15452 OC Mask 00FFh

2. Previously Active Diagnostic

Trouble Code (DM2)

450217 450216 72 1,2,3,4 15453 SPN

450219 450218 72 5,6 15454 FMT Mask FF00h

15455 OC Mask 00FFh

3. Previously Active Diagnostic

Trouble Code (DM2)

450220 450219 73 1,2,3,4 15456 SPN

450222 450221 73 5,6 15457 FMT Mask FF00h

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte byte
start addr. 0 ID

addr. (*1) (Mux)

15458 OC Mask 00FFh

4. Previously Active Diagnostic

Trouble Code (DM2)

450223 450222 74 1,2,3,4 15459 SPN

450225 450224 74 5,6 15460 FMT Mask FF00h

15461 OC Mask 00FFh

5. Previously Active Diagnostic

Trouble Code (DM2)

450226 450225 75 1,2,3,4 15462 SPN

450228 450227 75 5,6 15463 FMT Mask FF00h

15464 OC Mask 00FFh

6. Previously Active Diagnostic

Trouble Code (DM2)

450229 450228 76 1,2,3,4 15465 SPN

450231 450230 76 5,6 15466 FMT Mask FF00h

15467 OC Mask 00FFh

7. Previously Active Diagnostic

Trouble Code (DM2)

450232 450231 77 1,2,3,4 15468 SPN

450234 450233 77 5,6 15469 FMT Mask FF00h

15470 OC Mask 00FFh

37528 easYgen-3400/3500 | Genset Control 531


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

8. Previously Active Diagnostic

Trouble Code (DM2)

450235 450234 78 1,2,3,4 15471 SPN

450237 450236 78 5,6 15472 FMT Mask FF00h

15473 OC Mask 00FFh

9. Previously Active Diagnostic

Trouble Code (DM2)

450238 450237 79 1,2,3,4 15474 SPN

450240 450239 79 5,6 15475 FMT Mask FF00h

15476 OC Mask 00FFh

10. Previously Active Diagnostic

Trouble Code (DM2)

450241 450240 80 1,2,3,4 15477 SPN

450243 450242 80 5,6 15478 FMT Mask FF00h

15479 OC Mask 00FFh

450244 450243 81 1,2 15395 DM1 Lamp Status

Malfunction Lamp

internal Mask 8000h

internal Mask 4000h

On Mask 2000h

Off Mask 1000h

Red Stop Lamp

internal Mask 0800h

internal Mask 0400h

On Mask 0200h

Off Mask 0100h

Amber Warning Lamp

internal Mask 0080h

internal Mask 0040h

On Mask 0020h

Off Mask 0010h

Protect Lamp

internal Mask 0008h

internal Mask 0004h

On Mask 0002h

532 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen/Modbus > Data Protocol ...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

Off Mask 0001h

450245 450244 81 3,4 15445 DM2 Lamp Status

Malfunction Lamp

internal Mask 8000h

internal Mask 4000h

On Mask 2000h

Off Mask 1000h

Red Stop Lamp

internal Mask 0800h

internal Mask 0400h

On Mask 0200h

Off Mask 0100h

Amber Warning Lamp

internal Mask 0080h

internal Mask 0040h

On Mask 0020h

Off Mask 0010h

Protect Lamp

internal Mask 0008h

internal Mask 0004h

On Mask 0002h

Off Mask 0001h

450246 450245 81 5,6 internal

450247 450246 82 1,2,3,4 15200 Engine Speed (j1939-EEC1) 0,1 rpm

450249 450248 82 5,6 15202 Engine Coolant Temp. (J1939-ET1) 1 °C

450250 450249 83 1,2,3,4 15201 Total engine hours (j1939-HOURS) 1 h

450252 450251 83 5,6 15203 Fuel temperature (j1939-ET1) 1 °C

450253 450252 84 1,2,3,4 15204 Engine Oil Temperature (j1939-ET1) 0,01 °C

450255 450254 84 5,6 15205 Engine Oil Pressure (j1939-EFL/P1) 1 kPa

450256 450255 85 1,2,3,4 15211 Fuel Rate (j1939-LFE) 0,01 L/h

450258 450257 85 5,6 15206 Coolant Level (j1939-EFL/P1) 0,1 %

450259 450258 86 1,2 15207 Throttle position (j1939-EEC2) 0,1 %

450260 450259 86 3,4 15208 Load at current Speed (j1939-EEC2) 1 %

450261 450260 86 5,6 15210 Engine oil level (j1939-EFL/P1) 0,1 %

37528 easYgen-3400/3500 | Genset Control 533


Appendix
Data Protocols > CANopen > Protocol 4103 (J1939 Stand...

Modbus CAN Data Param- Description Multiplier Units


eter
Modicon Start Data byte
ID
start addr. byte 0
addr. (*1) (Mux)

450262 450261 87 1,2 15214 Boost pressure (j1939-IC1) 1 kPa

450263 450262 87 3,4 15215 Intake Manifold Temp (j1939-IC1) 1 °C

450264 450263 87 5,6 15212 Barometric Pressure (j1939-AMB) 0,1 kPa

450265 450264 88 1,2 15213 Air inlet temperature (j1939-AMB) 1 °C

450266 450265 88 3,4 15209 Actual engine torque (j1939-EEC1) 1 %

450267 450266 88 5,6 internal

450268 450267 89 1,2,3,4 15216 Exhaust Gas Temp.(J1939-IC1) 0,01 °C

450270 450269 89 5,6 internal

9.2.2 CANopen
9.2.2.1 Protocol 4103 (J1939 Standard Visualization)

CAN Data byte Parameter ID Description Multiplier Units

Data byte 0
(Mux)

0 1,2 Protocol-ID, always 4103 --

0 3,4 internal

0 5,6 internal

1. Act. Diag. Trouble Code (DM1)

1 1,2,3,4 15400 SPN

1 5,6 15401 FMT Mask FF00h

15402 OC Mask 00FFh

2. Act. Diag. Trouble Code (DM1)

2 1,2,3,4 15403 SPN

2 5,6 15404 FMT Mask FF00h

15405 OC Mask 00FFh

3. Act. Diag. Trouble Code (DM1)

3 1,2,3,4 15406 SPN

3 5,6 15407 FMT Mask FF00h

15408 OC Mask 00FFh

4. Act. Diag. Trouble Code (DM1)

4 1,2,3,4 15409 SPN

4 5,6 15410 FMT Mask FF00h

15411 OC Mask 00FFh

5. Act. Diag. Trouble Code (DM1)

534 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 4103 (J1939 Stand...

CAN Data byte Parameter ID Description Multiplier Units

Data byte 0
(Mux)

5 1,2,3,4 15412 SPN

5 5,6 15413 FMT Mask FF00h

15414 OC Mask 00FFh

6. Act. Diag. Trouble Code (DM1)

6 1,2,3,4 15415 SPN

6 5,6 15416 FMT Mask FF00h

15418 OC Mask 00FFh

7. Act. Diag. Trouble Code (DM1)

7 1,2,3,4 15419 SPN

7 5,6 15420 FMT Mask FF00h

15421 OC Mask 00FFh

8. Act. Diag. Trouble Code (DM1)

8 1,2,3,4 15422 SPN

8 5,6 15423 FMT Mask FF00h

15424 OC Mask 00FFh

9. Act. Diag. Trouble Code (DM1)

9 1,2,3,4 15425 SPN

9 5,6 15426 FMT Mask FF00h

15427 OC Mask 00FFh

10. Act. Diag. Trouble Code (DM1)

10 1,2,3,4 15428 SPN

10 5,6 15429 FMT Mask FF00h

15430 OC Mask 00FFh

1. Previously Act. Diag. Trouble Code (DM2)

11 1,2,3,4 15450 SPN

11 5,6 15451 FMT Mask FF00h

15452 OC Mask 00FFh

2. Previously Act. Diag. Trouble Code (DM2)

12 1,2,3,4 15453 SPN

12 5,6 15454 FMT Mask FF00h

15455 OC Mask 00FFh

3. Previously Act. Diag. Trouble Code (DM2)

13 1,2,3,4 15456 SPN

13 5,6 15457 FMT Mask FF00h

15458 OC Mask 00FFh

37528 easYgen-3400/3500 | Genset Control 535


Appendix
Data Protocols > CANopen > Protocol 4103 (J1939 Stand...

CAN Data byte Parameter ID Description Multiplier Units

Data byte 0
(Mux)

4. Previously Act. Diag. Trouble Code (DM2)

14 1,2,3,4 15459 SPN

14 5,6 15460 FMT Mask FF00h

15461 OC Mask 00FFh

5. Previously Act. Diag. Trouble Code (DM2)

15 1,2,3,4 15462 SPN

15 5,6 15463 FMT Mask FF00h

15464 OC Mask 00FFh

6. Previously Act. Diag. Trouble Code (DM2)

16 1,2,3,4 15465 SPN

16 5,6 15466 FMT Mask FF00h

15467 OC Mask 00FFh

7. Previously Act. Diag. Trouble Code (DM2)

17 1,2,3,4 15468 SPN

17 5,6 15469 FMT Mask FF00h

15470 OC Mask 00FFh

8. Previously Act. Diag. Trouble Code (DM2)

18 1,2,3,4 15471 SPN

18 5,6 15472 FMT Mask FF00h

15473 OC Mask 00FFh

9. Previously Act. Diag. Trouble Code (DM2)

19 1,2,3,4 15474 SPN

19 5,6 15475 FMT Mask FF00h

15476 OC Mask 00FFh

10. Previously Act. Diag. Trouble Code (DM2)

20 1,2,3,4 15477 SPN

20 5,6 15478 FMT Mask FF00h

15479 OC Mask 00FFh

21 1,2 15395 DM1 Lamp Status Bitmask

Malfunction Lamp

Missing not supported by the easYgen-3000 Mask 8000h


Series

Missing not supported by the easYgen-3000 Mask 4000h


Series

On Mask 2000h

Off Mask 1000h

536 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 4103 (J1939 Stand...

CAN Data byte Parameter ID Description Multiplier Units

Data byte 0
(Mux)

Red Stop Lamp

Missing not supported by the easYgen-3000 Mask 0800h


Series

Missing not supported by the easYgen-3000 Mask 0400h


Series

On Mask 0200h

Off Mask 0100h

Amber Warning Lamp

Missing not supported by the easYgen-3000 Mask 0080h


Series

Missing not supported by the easYgen-3000 Mask 0040h


Series

On Mask 0020h

Off Mask 0010h

Protect Lamp Status

Missing not supported by the easYgen-3000 Mask 0008h


Series

Missing not supported by the easYgen-3000 Mask 0004h


Series

On Mask 0002h

Off Mask 0001h

21 3,4 15445 DM2 Lamp Status Bitmask

Malfunction Lamp

Missing not supported by the easYgen-3000 Mask 8000h


Series

Missing not supported by the easYgen-3000 Mask 4000h


Series

On Mask 2000h

Off Mask 1000h

Red Stop Lamp

Missing not supported by the easYgen-3000 Mask 0800h


Series

Missing not supported by the easYgen-3000 Mask 0400h


Series

On Mask 0200h

Off Mask 0100h

Amber Warning Lamp

Missing not supported by the easYgen-3000 Mask 0080h


Series

37528 easYgen-3400/3500 | Genset Control 537


Appendix
Data Protocols > CANopen > Protocol 4103 (J1939 Stand...

CAN Data byte Parameter ID Description Multiplier Units

Data byte 0
(Mux)

Missing not supported by the easYgen-3000 Mask 0040h


Series

On Mask 0020h

Off Mask 0010h

Protect Lamp Status

Missing not supported by the easYgen-3000 Mask 0008h


Series

Missing not supported by the easYgen-3000 Mask 0004h


Series

On Mask 0002h

Off Mask 0001h

22 1,2,3,4 15200 Engine Speed (j1939) 0,1 rpm

22 5,6 15202 Engine Coolant Temperature (J1939) 1 °C

23 1,2,3,4 15201 Total engine hours (j1939) 1 h

23 5,6 15203 Fuel temperature (j1939) 1 °C

24 1,2,3,4 15204 Engine Oil Temperature (j1939) 0,1 °C

24 5,6 15205 Engine Oil Pressure (j1939) 1 kPa

25 1,2,3,4 15211 Fuel Rate (j1939) 0,01 L/h

25 5,6 15206 Coolant Level (j1939) 0,1 %

26 1,2 15207 Throttle position (j1939) 0,1 %

26 3,4 15208 Load at current Speed (j1939) 1 %

26 5,6 15210 Engine oil level (j1939) 0,1 %

27 1,2 15214 Boost pressure (j1939) 1 kPa

27 3,4 15215 Intake Manifold Temp (j1939) 1 °C

27 5,6 15212 Barometric Pressure (j1939) 0,1 kPa

28 1,2 15213 Air inlet temperature (j1939) 1 °C

28 3,4 15209 Actual engine torque (j1939) 1 %

28 5,6 internal

29 1,2,3,4 15216 Exhaust Gas Temp. 0,01 °C

29 5,6 internal

538 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 4105 (J1939 Deutz...

9.2.2.2 Protocol 4104 (J1939 Scania S6 Visualization)

CAN Data byte Parameter Description Multiplier Units


ID
Data byte 0
(Mux)

0 1,2 Protocol-ID, always 4104 --

0 3,4 internal

0 5,6 internal

1 1,2 15305 J1939 DLN2-Message S6 Bitmask

not available Mask 8000h

sensor fault Mask 4000h

yes Mask 2000h

High Engine Coolant Temp. - no Mask 1000h

not available Mask 0800h

sensor fault Mask 0400h

yes Mask 0200h

Low Oil Pressure - no Mask 0100h

not available Mask 0080h

sensor fault Mask 0040h

yes Mask 0020h

High Engine Oil Level - no Mask 0010h

not available Mask 0008h

sensor fault Mask 0004h

yes Mask 0002h

Low Engine Oil Level - no Mask 0001h

1 3,4 internal

1 5,6 internal

9.2.2.3 Protocol 4105 (J1939 Deutz EMR2 Visualization)

CAN Data byte Parameter Description Multiplier Units


ID
Data byte 0
(Mux)

0 1,2 Protocol-ID, always 4105 --

0 3,4 internal

0 5,6 internal

1 1,2 15304 J1939 Engine Stop Information EMR2 1

0 No shutdown

1 Engine protection

37528 easYgen-3400/3500 | Genset Control 539


Appendix
Data Protocols > CANopen > Protocol 5004 (Generator V...

CAN Data byte Parameter Description Multiplier Units


ID
Data byte 0
(Mux)

2 CAN message Engine Stop Request

3 Oil pressure low

4 Oil level low

5 Coolant temperature high

6 Coolant level low

7 Charge air temperature

8 internal

9 internal

FEFFh Sensor fault

FFFFh Not available

1 3,4 internal

1 5,6 internal

9.2.2.4 Protocol 4110 (J1939 MTU ADEC Visualization)

CAN Data byte Parameter Description Multiplier Units


ID
Data byte 0
(Mux)

0 1,2 Protocoll-ID, allways 4110 --

0 3,4 internal

0 5,6 internal

1 1,2 15109 J1939 MTU ADEC ECU Failure Codes 1

1 3,4 internal

1 5,6 internal

9.2.2.5 Protocol 5004 (Generator Values Visualization)

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

0 1,2 Protocol ID, always 5004 --

0 3,4 10100 Pickup speed 1 rpm

0 5,6 - internal

1 1,2 160 Gen. power factor 0.001

1 3,4,5,6 170 Av. Gen. Wye-Voltage 0.1 V

540 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5004 (Generator V...

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

2 1,2 144 Gen. frequency 0.01 Hz

2 3,4,5,6 171 Av. Gen. Delta-Voltage 0.1 V

3 1,2 10310 Analog output 1 0,01 %

3 3,4,5,6 185 Av. Gen. Current 0.001 A

4 1,2 10311 Analog output 2 0,01 %

4 3,4,5,6 161 Meas. ground current 0.001 A

5 1,2 2112 Overspeed 1 latched Mask: 8000h Bit

2113 Overspeed 2 latched Mask: 4000h Bit

2162 Underspeed 1 latched Mask: 2000h Bit

2163 Underspeed 2 latched Mask: 1000h Bit

2652 Unintended stop latched Mask: 0800h Bit

2457 Speed det. alarm latched Mask: 0400h Bit

2504 Shutdown malfunction latched Mask: 0200h Bit

2603 GCB fail to close latched Mask: 0100h Bit

2604 GCB fail to open latched Mask: 0080h Bit

2623 MCB fail to close latched Mask: 0040h Bit

2624 MCB fail to open latched Mask: 0020h Bit

10017 CAN-Fault J1939 latched Mask: 0010h Bit

3325 Start fail latched Mask: 0008h Bit

2560 Maintenance days exceeded latched Mask: 0004h Bit

2561 Maintenance hours exceeded latched Mask: 0002h Bit

- internal Mask: 0001h Bit

5 3,4,5,6 159 Calculated ground current 0.001 A

6 1,2 3064 GCB syn. timeout latched Mask: 8000h Bit

3074 MCB syn. timeout latched Mask: 4000h Bit

3084 GGB Timeout latched Mask: 2000h Bit

4056 Charge alt. low volt latched Mask: 1000h Bit

2944 Ph.rotation mismatch latched Mask: 0800h Bit

- internal Mask: 0020h

4073 Parameter Alignment Mask: 0010h

4064 Missing members on CAN Mask: 0008h

1714 EEPROM failure latched Mask: 0004h Bit

15125 Red stop lamp latched Mask: 0002h Bit

15126 Amber warning lamp latched Mask: 0001h Bit

6 3,4,5,6 111 Gen. current 1 0.001 A

37528 easYgen-3400/3500 | Genset Control 541


Appendix
Data Protocols > CANopen > Protocol 5004 (Generator V...

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

7 1,2,3,4 112 Gen. current 2 0.001 A

7 5,6 - internal

8 1,2,3,4 113 Gen. current 3 0.001 A

8 5,6 - internal

9 1,2,3,4 135 Total gen. power 1 W

9 5,6 1912 Gen.overfreq. 1 latched Mask: 8000h Bit

1913 Gen.overfreq. 2 latched Mask: 4000h Bit

1962 Gen.underfreq. 1 latched Mask: 2000h Bit

1963 Gen.underfreq. 2 latched Mask: 1000h Bit

2012 Gen.overvolt. 1 latched Mask: 0800h Bit

2013 Gen.overvolt. 2 latched Mask: 0400h Bit

2062 Gen.undervolt. 1 latched Mask: 0200h Bit

2063 Gen.undervolt. 2 latched Mask: 0100h Bit

2218 Gen. overcurr. 1 latched Mask: 0080h Bit

2219 Gen. overcurr. 2 latched Mask: 0040h Bit

2220 Gen. overcurr. 3 latched Mask: 0020h Bit

2262 Gen. Rv/Rd pow.1 latched Mask: 0010h Bit

2263 Gen. Rv/Rd pow.2 latched Mask: 0008h Bit

2314 Gen. Overload IOP 1 latched Mask: 0004h Bit

2315 Gen. Overload IOP 2 latched Mask: 0002h Bit

- internal Mask: 0001h

10 1,2,3,4 136 Total gen. reactive power 1 var

10 5,6 2412 Unbal. load 1 latched Mask: 8000h Bit

2413 Unbal. load 2 latched Mask: 4000h Bit

3907 Gen. Asymmetry latched Mask: 2000h Bit

3263 Ground fault 1 latched Mask: 1000h Bit

3264 Ground fault 2 latched Mask: 0800h Bit

3955 Gen. phase rot. misw. Latched Mask: 0400h Bit

2924 Gen act.pwr mismatch Latched Mask: 0200h Bit

3124 Gen. unloading fault Latched Mask: 0100h Bit

4038 Inv.time ov.curr. Latched Mask: 0080h Bit

2644 Timeout dead bus op. Latched Mask: 0040h Bit

2362 Gen. Overload MOP 1 latched Mask: 0020h Bit

2363 Gen. Overload MOP 2 latched Mask: 0010h Bit

2337 Gen. overexcited 1 latched Mask: 0008h Bit

542 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5004 (Generator V...

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

2338 Gen. overexcited 2 latched Mask: 0004h Bit

2387 Gen. underexcited 1 latched Mask: 0002h Bit

2388 Gen. underexcited 2 latched Mask: 0001h Bit

11 1,2,3,4 108 Gen. voltage L1-L2 0.1 V

11 5,6 10131 control class latched Mask: 0040h Bit

Alarm class F latched Mask: 0020h Bit

Alarm class E latched Mask: 0010h Bit

Alarm class D latched Mask: 0008h Bit

Alarm class C latched Mask: 0004h Bit

Alarm class B latched Mask: 0002h Bit

Alarm class A latched Mask: 0001h Bit

12 1,2 4153 Idle mode active (suppresses undervolt, underfreq,...) Mask: 8000h

Idle mode active Mask: 4000h

Start without closing GCB Mask: 2000h

internal Mask: 1000h

internal Mask: 0800h

internal Mask: 0400h

Cooldown is active Mask: 0200h

Auxiliary services generally active Mask: 0100h

Engine monitoring delay timer has expired Mask: 0080h

Breaker delay timer has expired Mask: 0040h

Engine start is requested Mask: 0020h

Critical mode is active in automatic mode Mask: 0010h

Engine is released (speed governor is enabled) Mask: 0008h

Auxiliary services prerun is active Mask: 0004h

Auxiliary services postrun is active Mask: 0002h

Lamp test is active Mask: 0001h

12 3,4,5,6 114 Gen. voltage L1-N 0.1 V

13 1,2,3,4 109 Gen. voltage L2-L3 0.1 V

13 5,6 - internal

14 1,2,3,4 115 Gen. voltage L2-N 0.1 V

14 5,6 - internal

15 1,2,3,4 110 Gen. voltage L3-L1 0.1 V

15 5,6 - internal

16 1,2,3,4 116 Gen. voltage 3-N 0.1 V

37528 easYgen-3400/3500 | Genset Control 543


Appendix
Data Protocols > CANopen > Protocol 5004 (Generator V...

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

16 5,6 - internal

17 1,2,3,4 2522 Positive reactive generator energy 0,01 Mvar


h

17 5,6 - internal

18 1,2 5541 Frequency setpoint 0,01 Hz

18 3,4,5,6 5542 Active Power setpoint 0,1 kW

19 1,2,3,4 5640 Voltage setpoint 1 V

19 5,6 5641 Power Factor setpoint 0,001

20 1,2 4154 Crank (Starter) is active Mask: 8000h

Operating Magnet / Gas relay is active Mask: 4000h

Preglow / Ignition is active Mask: 2000h

Mains settling timer is running Mask: 1000h

Emergency mode is currently active Mask: 0800h

internal Mask: 0400h

Emergency Mains overfrequency Mask: 0200h

Emergency Mains underfrequency Mask: 0100h

Emergency Mains overvoltage Mask: 0080h

Emergency Mains undervoltage Mask: 0040h

Stopping Magnet is active Mask: 0020h

internal Mask: 0010h

The genset runs mains parallel Mask: 0008h

internal Mask: 0004h

internal Mask: 0002h

Increment Engine Start Counter Mask: 0001h

20 3,4 4155 3-Position Controller Freq./Power raise Mask: 8000h

3-Position Controller Freq./Power lower Mask: 4000h

3-Position Controller Volt./ReactPow raise Mask: 2000h

3-Position Controller Volt./ReactPow lower Mask: 1000h

GCB is closed Mask: 0800h

MCB is closed Mask: 0400h

internal Mask: 0200h

Synchronization GCB is active Mask: 0100h

Opening GCB is active Mask: 0080h

Closing GCB is active Mask: 0040h

Synchronization MCB is active Mask: 0020h

544 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5005 (Mains Value...

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

Opening MCB is active Mask: 0010h

Closing MCB is active Mask: 0008h

Unloading generator is active Mask: 0004h

Unloading mains is active Mask: 0002h

Power limited prerun Mask: 0001h

20 5,6 4156 internal Mask: 8000h

internal Mask: 4000h

internal Mask: 2000h

internal Mask: 1000h

internal Mask: 0800h

Dead busbar closure request for GCB or MCB Mask: 0400h

Active power load share is active Mask: 0200h

Reactive power load share is active Mask: 0100h

Generator with a closed GCB is requested Mask: 0080h

LDSS will start this engine Mask: 0040h

LDSS will stop this engine Mask: 0020h

LDSS will stop this engine if possible Mask: 0010h

LDSS Minimum Running Time is active Mask: 0008h

LDSS is active Mask: 0004h

Critical Mode Postrun is active Mask: 0002h

internal Mask: 0001h

9.2.2.6 Protocol 5005 (Mains Values Visualization)

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

0 1,2 - Protocol ID (always 5005) --

0 3,4 10100 Pickup speed 1 rpm

0 5,6 - internal

1 1,2 147 Mains frequency 0.01 Hz

1 3,4,5,6 173 Av. Mains Wye-Voltage 0.1 V

2 1,2 208 Mains power factor 0.001

2 3,4,5,6 174 Av. Mains Delta-Voltage 0.1 V

3 1,2,3,4 207 Av. Mains Current 0.1 V

37528 easYgen-3400/3500 | Genset Control 545


Appendix
Data Protocols > CANopen > Protocol 5005 (Mains Value...

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

3 5,6 - internal

4 1,2 10111 Analog input 1 (changeable)

4 3,4,5,6 134 Mains current L1 0.001 A

5 1,2 10112 Analog input 2 (changeable)

5 3,4,5,6 140 Total mains power 1 W

6 1,2 10115 Analog input 3 (changeable)

6 3,4,5,6 150 Total mains reactive power 1 var

7 1,2 2862 Mains ov.freq. 1 latched Mask: 8000h Bit

2863 Mains ov.freq. 2 latched Mask: 4000h Bit

2912 Mains un.freq. 1 latched Mask: 2000h Bit

2913 Mains un.freq. 2 latched Mask: 1000h Bit

2962 Mains ov.volt. 1 latched Mask: 0800h Bit

2963 Mains ov.volt. 2 latched Mask: 0400h Bit

3012 Mains un.volt. 1 latched Mask: 0200h Bit

3013 Mains un.volt. 2 latched Mask: 0100h Bit

3057 Mains phase shift latched Mask: 0080h Bit

3114 Mains decoupling latched Mask: 0040h Bit

- internal Mask: 0020h Bit

- internal Mask: 0010h Bit

- internal Mask: 0008h Bit

3975 Mains phase rot. miswired latched Mask: 0004h Bit

- internal Mask: 0002h Bit

- internal Mask: 0001h Bit

7 3,4 3217 Mains import power 1 latched Mask: 8000h Bit

3218 Mains import power 2 latched Mask: 4000h Bit

3241 Mains export power 1 latched Mask: 2000h Bit

3242 Mains export power 2 latched Mask: 1000h Bit

2985 Mains overexcited 1 latched Mask: 0800h Bit

2986 Mains overexcited 2 latched Mask: 0400h Bit

3035 Mains underexcited 1 latched Mask: 0200h Bit

3036 Mains underexcited 2 latched Mask: 0100h Bit

- internal Mask: 0080h Bit

2934 Mains act.pwr mismatch latched Mask: 0040h Bit

- internal Mask: 0020h Bit

- internal Mask: 0010h Bit

546 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

- internal Mask: 0008h Bit

- internal Mask: 0004h Bit

- internal Mask: 0002h Bit

- internal Mask: 0001h Bit

7 5,6 - internal

8 1,2,3,4 118 Mains voltage L1-L2 0.1 V

8 5,6 - internal

9 1,2,3,4 121 Mains voltage L1-N 0.1 V

9 5,6 - internal

10 1,2,3,4 119 Mains voltage L2-L3 0.1 V

10 5,6 - internal

11 1,2,3,4 122 Mains voltage L2-N 0.1 V

11 5,6 - internal

12 1,2,3,4 120 Mains voltage L3-L1 0.1 V

12 5,6 - internal

13 1,2,3,4 123 Mains voltage L3-N 0.1 V

13 5,6 - internal

9.2.2.7 Protocol 5011 (Alarm Values Visualization)

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

0 1,2 Protocol-ID, always 5011 --

Generator

0 3,4 - Alarms Generator active

1912 Gen.overfreq. 1 Mask: 8000h Bit

1913 Gen.overfreq. 2 Mask: 4000h Bit

1962 Gen.underfreq. 1 Mask: 2000h Bit

1963 Gen.underfreq. 2 Mask: 1000h Bit

2012 Gen.overvolt. 1 Mask: 0800h Bit

2013 Gen.overvolt. 2 Mask: 0400h Bit

2062 Gen.undervolt. 1 Mask: 0200h Bit

2063 Gen.undervolt. 2 Mask: 0100h Bit

2218 Gen. overcurr. 1 Mask: 0080h Bit

37528 easYgen-3400/3500 | Genset Control 547


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

2219 Gen. overcurr. 2 Mask: 0040h Bit

2220 Gen. overcurr. 3 Mask: 0020h Bit

2262 Gen. Rv/Rd pow.1 Mask: 0010h Bit

2263 Gen. Rv/Rd pow.2 Mask: 0008h Bit

2314 Gen. Overload IOP 1 Mask: 0004h Bit

2315 Gen. Overload IOP 2 Mask: 0002h Bit

internal Mask: 0001h Bit

0 5,6 10134 Alarms Generator latched (unacknowledged)

1912 Gen.overfreq. 1 Mask: 8000h Bit

1913 Gen.overfreq. 2 Mask: 4000h Bit

1962 Gen.underfreq. 1 Mask: 2000h Bit

1963 Gen.underfreq. 2 Mask: 1000h Bit

2012 Gen.overvolt. 1 Mask: 0800h Bit

2013 Gen.overvolt. 2 Mask: 0400h Bit

2062 Gen.undervolt. 1 Mask: 0200h Bit

2063 Gen.undervolt. 2 Mask: 0100h Bit

2218 Gen. overcurr. 1 Mask: 0080h Bit

2219 Gen. overcurr. 2 Mask: 0040h Bit

2220 Gen. overcurr. 3 Mask: 0020h Bit

2262 Gen. Rv/Rd pow.1 Mask: 0010h Bit

2263 Gen. Rv/Rd pow.2 Mask: 0008h Bit

2314 Gen. Overload IOP 1 Mask: 0004h Bit

2315 Gen. Overload IOP 2 Mask: 0002h Bit

internal Mask: 0001h Bit

1 1,2 - Alarms Generator 1 active

2412 Unbal. load 1 Mask: 8000h Bit

2413 Unbal. load 2 Mask: 4000h Bit

3907 Gen. Asymmetry Mask: 2000h Bit

3263 Ground fault 1 Mask: 1000h Bit

3264 Ground fault 2 Mask: 0800h Bit

3955 Gen. phase rot. misw. Mask: 0400h Bit

2924 Gen act.pwr mismatch Mask: 0200h Bit

3124 Gen. unloading fault Mask: 0100h Bit

4038 Inv.time ov.curr. Mask: 0080h Bit

2664 Operating range failed, Mask: 0040h Bit

548 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

2362 Gen. Overload MOP 1 Mask: 0020h Bit

2363 Gen. Overload MOP 2 Mask: 0010h Bit

2337 Gen. overexcited 1 Mask: 0008h Bit

2338 Gen. overexcited 2 Mask: 0004h Bit

2387 Gen. underexcited 1 Mask: 0002h Bit

2388 Gen. underexcited 2 Mask: 0001h Bit

1 3,4 10138 Alarms Generator 1 latched (unacknowledged)

2412 Unbal. load 1 Mask: 8000h Bit

2413 Unbal. load 2 Mask: 4000h Bit

3907 Gen. Asymmetry Mask: 2000h Bit

3263 Ground fault 1 Mask: 1000h Bit

3264 Ground fault 2 Mask: 0800h Bit

3955 Gen. phase rot. misw. Mask: 0400h Bit

2924 Gen act.pwr mismatch Mask: 0200h Bit

3124 Gen. unloading fault Mask: 0100h Bit

4038 Inv.time ov.curr. Mask: 0080h Bit

2664 Operating range failed Mask: 0040h Bit

2362 Gen. Overload MOP 1 Mask: 0020h Bit

2363 Gen. Overload MOP 2 Mask: 0010h Bit

2337 Gen. overexcited 1 Mask: 0008h Bit

2338 Gen. overexcited 2 Mask: 0004h Bit

2387 Gen. underexcited 1 Mask: 0002h Bit

2388 Gen. underexcited 2 Mask: 0001h Bit

1 5,6 reserved

Mains

2 1,2 4188 Alarms Mains active

2862 Mains ov.freq. 1 Mask: 8000h Bit

2863 Mains ov.freq. 2 Mask: 4000h Bit

2912 Mains un.freq. 1 Mask: 2000h Bit

2913 Mains un.freq. 2 Mask: 1000h Bit

2962 Mains ov.volt. 1 Mask: 0800h Bit

2963 Mains ov.volt. 2 Mask: 0400h Bit

3012 Mains un.volt. 1 Mask: 0200h Bit

3013 Mains un.volt. 2 Mask: 0100h Bit

3057 Mains phaseshift Mask: 0080h Bit

37528 easYgen-3400/3500 | Genset Control 549


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

3114 Mains decoupling Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

3975 Mains phase rot. Miswired Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

2 3,4 10135 Alarms Mains latched (unacknowledged)

2862 Mains ov.freq. 1 Mask: 8000h Bit

2863 Mains ov.freq. 2 Mask: 4000h Bit

2912 Mains un.freq. 1 Mask: 2000h Bit

2913 Mains un.freq. 2 Mask: 1000h Bit

2962 Mains ov.volt. 1 Mask: 0800h Bit

2963 Mains ov.volt. 2 Mask: 0400h Bit

3012 Mains un.volt. 1 Mask: 0200h Bit

3013 Mains un.volt. 2 Mask: 0100h Bit

3057 Mains phaseshift Mask: 0080h Bit

3114 Mains decoupling Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

3975 Mains phase rot. Miswired Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

2 5,6 reserved

3 1,2 4189 Alarms Mains 1 active

3217 Mains import power 1 Mask: 8000h Bit

3218 Mains import power 2 Mask: 4000h Bit

3241 Mains export power 1 Mask: 2000h Bit

3242 Mains export power 2 Mask: 1000h Bit

2985 Mains overexcited 1 Mask: 0800h Bit

2986 Mains overexcited 2 Mask: 0400h Bit

3035 Mains underexcited 1 Mask: 0200h Bit

3036 Mains underexcited 2 Mask: 0100h Bit

3106 Mains df/dt Mask: 0080h Bit

550 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

2934 Mns act.pwr mismatch Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

3 3,4 -

3217 Mains import power 1 Mask: 8000h Bit

3218 Mains import power 2 Mask: 4000h Bit

3241 Mains export power 1 Mask: 2000h Bit

3242 Mains export power 2 Mask: 1000h Bit

2985 Mains overexcited 1 Mask: 0800h Bit

2986 Mains overexcited 2 Mask: 0400h Bit

3035 Mains underexcited 1 Mask: 0200h Bit

3036 Mains underexcited 2 Mask: 0100h Bit

3106 Mains df/dt Mask: 0080h Bit

2934 Mns act.pwr mismatch Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

3 5,6 reserved

Engine

4 1,2 - Alarms 1 active

2112 Overspeed 1 Mask: 8000h Bit

2113 Overspeed 2 Mask: 4000h Bit

2162 Underspeed 1 Mask: 2000h Bit

2163 Underspeed 2 Mask: 1000h Bit

2652 Unintended stop Mask: 0800h Bit

2457 Speed det. alarm Mask: 0400h Bit

2504 Shutdwn malfunct. Mask: 0200h Bit

2603 GCB fail to close Mask: 0100h Bit

37528 easYgen-3400/3500 | Genset Control 551


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

2604 GCB fail to open Mask: 0080h Bit

2623 MCB fail to close Mask: 0040h Bit

2624 MCB fail to open Mask: 0020h Bit

10017 CAN-Fault J1939 Mask: 0010h Bit

3325 Start fail Mask: 0008h Bit

2560 Mainten. days exceeded Mask: 0004h Bit

2561 Mainten. hours exceeded Mask: 0002h Bit

10087 CANopen error at CAN Interface 1 Mask: 0001h Bit

4 3,4 10133 Alarms 1 latched (unacknowledged)

2112 Overspeed 1 Mask: 8000h Bit

2113 Overspeed 2 Mask: 4000h Bit

2162 Underspeed 1 Mask: 2000h Bit

2163 Underspeed 2 Mask: 1000h Bit

2652 Unintended stop Mask: 0800h Bit

2457 Speed det. Alarm Mask: 0400h Bit

2504 Shutdwn malfunct. Mask: 0200h Bit

2603 GCB fail to close Mask: 0100h Bit

2604 GCB fail to open Mask: 0080h Bit

2623 MCB fail to close Mask: 0040h Bit

2624 MCB fail to open Mask: 0020h Bit

10017 CAN-Fault J1939 Mask: 0010h Bit

3325 Start fail Mask: 0008h Bit

2560 Mainten. days exceeded Mask: 0004h Bit

2561 Mainten. hours exceeded Mask: 0002h Bit

10087 CANopen error at CAN Interface 1 Mask: 0001h Bit

4 5,6 reserved

5 1,2 - Alarms 2 active

3064 GCB syn. Timeout Mask: 8000h Bit

3074 MCB syn. Timeout Mask: 4000h Bit

3084 GGB Timeout Mask: 2000h Bit

4056 Charge alt. low voltage (D+) Mask: 1000h Bit

2944 Phase rotation mismatch Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

552 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

internal Mask: 0080h Bit

internal Mask: 0040h Bit

10088 CANopen error at CAN Interface 2 Mask: 0020h Bit

4073 Parameter Alignment Mask: 0010h Bit

4064 Missing members on CAN Mask: 0008h Bit

1714 EEPROM failure Mask: 0004h Bit

15125 Red stop lamp DM1 Mask: 0002h Bit

15126 Amber warning lamp DM1 Mask: 0001h Bit

5 3,4 10149 Alarms 2 latched (unacknowledged)

3064 GCB sync. Timeout Mask: 8000h Bit

3074 MCB sync. Timeout Mask: 4000h Bit

3084 GGB sync. Timeout Mask: 2000h Bit

4056 Charge alt. low voltage (D+) Mask: 1000h Bit

2944 Phase rotation mismatch Mask: 0800h Bit

10084 internal Mask: 0400h Bit

10083 internal Mask: 0200h Bit

10082 internal Mask: 0100h Bit

10086 internal Mask: 0080h Bit

10085 internal Mask: 0040h Bit

10088 CANopen error at CAN Interface 2 Mask: 0020h Bit

4073 Parameter Alignment Mask: 0010h Bit

4064 Missing members on CAN Mask: 0008h Bit

1714 EEPROM failure Mask: 0004h Bit

15125 Red stop lamp DM1 Mask: 0002h Bit

15126 Amber warning lamp DM1 Mask: 0001h Bit

5 5,6 reserved

GAP Alarms

6 1,2 - Alarms GAP active

5195 GAP alarm set 1 alarm 16 Mask: 8000h Bit

5189 GAP alarm set 1 alarm 15 Mask: 4000h Bit

5183 GAP alarm set 1 alarm 14 Mask: 2000h Bit

5177 GAP alarm set 1 alarm 13 Mask: 1000h Bit

5171 GAP alarm set 1 alarm 12 Mask: 0800h Bit

5165 GAP alarm set 1 alarm 11 Mask: 0400h Bit

5159 GAP alarm set 1 alarm 10 Mask: 0200h Bit

37528 easYgen-3400/3500 | Genset Control 553


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

5153 GAP alarm set 1 alarm 9 Mask: 0100h Bit

5147 GAP alarm set 1 alarm 8 Mask: 0080h Bit

5141 GAP alarm set 1 alarm 7 Mask: 0040h Bit

5135 GAP alarm set 1 alarm 6 Mask: 0020h Bit

5129 GAP alarm set 1 alarm 5 Mask: 0010h Bit

5123 GAP alarm set 1 alarm 4 Mask: 0008h Bit

5117 GAP alarm set 1 alarm 3 Mask: 0004h Bit

5111 GAP alarm set 1 alarm 2 Mask: 0002h Bit

5105 GAP alarm set 1 alarm 1 Mask: 0001h Bit

6 3,4 - Alarms GAP latched (unacknowledged)

5195 GAP alarm set 1 alarm 16 Mask: 8000h Bit

5189 GAP alarm set 1 alarm 15 Mask: 4000h Bit

5183 GAP alarm set 1 alarm 14 Mask: 2000h Bit

5177 GAP alarm set 1 alarm 13 Mask: 1000h Bit

5171 GAP alarm set 1 alarm 12 Mask: 0800h Bit

5165 GAP alarm set 1 alarm 11 Mask: 0400h Bit

5159 GAP alarm set 1 alarm 10 Mask: 0200h Bit

5153 GAP alarm set 1 alarm 9 Mask: 0100h Bit

5147 GAP alarm set 1 alarm 8 Mask: 0080h Bit

5141 GAP alarm set 1 alarm 7 Mask: 0040h Bit

5135 GAP alarm set 1 alarm 6 Mask: 0020h Bit

5129 GAP alarm set 1 alarm 5 Mask: 0010h Bit

5123 GAP alarm set 1 alarm 4 Mask: 0008h Bit

5117 GAP alarm set 1 alarm 3 Mask: 0004h Bit

5111 GAP alarm set 1 alarm 2 Mask: 0002h Bit

5105 GAP alarm set 1 alarm 1 Mask: 0001h Bit

6 5,6 reserved

Flexible Thresholds

7 1,2 - Alarms Flexible thresholds 1-16 active

10033 Alarm flexible limit 16 Mask: 8000h Bit

10032 Alarm flexible limit 15 Mask: 4000h Bit

10031 Alarm flexible limit 14 Mask: 2000h Bit

10030 Alarm flexible limit 13 Mask: 1000h Bit

10029 Alarm flexible limit 12 Mask: 0800h Bit

10028 Alarm flexible limit 11 Mask: 0400h Bit

554 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

10027 Alarm flexible limit 10 Mask: 0200h Bit

10026 Alarm flexible limit 9 Mask: 0100h Bit

10025 Alarm flexible limit 8 Mask: 0080h Bit

10024 Alarm flexible limit 7 Mask: 0040h Bit

10023 Alarm flexible limit 6 Mask: 0020h Bit

10022 Alarm flexible limit 5 Mask: 0010h Bit

10021 Alarm flexible limit 4 Mask: 0008h Bit

10020 Alarm flexible limit 3 Mask: 0004h Bit

10019 Alarm flexible limit 2 Mask: 0002h Bit

10018 Alarm flexible limit 1 Mask: 0001h Bit

7 3,4 - Alarms Flexible thresholds 1-16 latched (unacknowledged)

10033 Alarm flexible limit 16 Mask: 8000h Bit

10032 Alarm flexible limit 15 Mask: 4000h Bit

10031 Alarm flexible limit 14 Mask: 2000h Bit

10030 Alarm flexible limit 13 Mask: 1000h Bit

10029 Alarm flexible limit 12 Mask: 0800h Bit

10028 Alarm flexible limit 11 Mask: 0400h Bit

10027 Alarm flexible limit 10 Mask: 0200h Bit

10026 Alarm flexible limit 9 Mask: 0100h Bit

10025 Alarm flexible limit 8 Mask: 0080h Bit

10024 Alarm flexible limit 7 Mask: 0040h Bit

10023 Alarm flexible limit 6 Mask: 0020h Bit

10022 Alarm flexible limit 5 Mask: 0010h Bit

10021 Alarm flexible limit 4 Mask: 0008h Bit

10020 Alarm flexible limit 3 Mask: 0004h Bit

10019 Alarm flexible limit 2 Mask: 0002h Bit

10018 Alarm flexible limit 1 Mask: 0001h Bit

7 5,6 reserved

8 1,2 - Alarms Flexible thresholds 17-32 active

10049 Alarm flexible limit 32 Mask: 8000h Bit

10048 Alarm flexible limit 31 Mask: 4000h Bit

10047 Alarm flexible limit 30 Mask: 2000h Bit

10046 Alarm flexible limit 29 Mask: 1000h Bit

10045 Alarm flexible limit 28 Mask: 0800h Bit

10044 Alarm flexible limit 27 Mask: 0400h Bit

37528 easYgen-3400/3500 | Genset Control 555


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

10043 Alarm flexible limit 26 Mask: 0200h Bit

10042 Alarm flexible limit 25 Mask: 0100h Bit

10041 Alarm flexible limit 24 Mask: 0080h Bit

10040 Alarm flexible limit 23 Mask: 0040h Bit

10039 Alarm flexible limit 22 Mask: 0020h Bit

10038 Alarm flexible limit 21 Mask: 0010h Bit

10037 Alarm flexible limit 20 Mask: 0008h Bit

10036 Alarm flexible limit 19 Mask: 0004h Bit

10035 Alarm flexible limit 18 Mask: 0002h Bit

10034 Alarm flexible limit 17 Mask: 0001h Bit

8 3,4 - Alarms Flexible thresholds 17-32 latched (unacknowledged)

10049 Alarm flexible limit 32 Mask: 8000h Bit

10048 Alarm flexible limit 31 Mask: 4000h Bit

10047 Alarm flexible limit 30 Mask: 2000h Bit

10046 Alarm flexible limit 29 Mask: 1000h Bit

10045 Alarm flexible limit 28 Mask: 0800h Bit

10044 Alarm flexible limit 27 Mask: 0400h Bit

10043 Alarm flexible limit 26 Mask: 0200h Bit

10042 Alarm flexible limit 25 Mask: 0100h Bit

10041 Alarm flexible limit 24 Mask: 0080h Bit

10040 Alarm flexible limit 23 Mask: 0040h Bit

10039 Alarm flexible limit 22 Mask: 0020h Bit

10038 Alarm flexible limit 21 Mask: 0010h Bit

10037 Alarm flexible limit 20 Mask: 0008h Bit

10036 Alarm flexible limit 19 Mask: 0004h Bit

10035 Alarm flexible limit 18 Mask: 0002h Bit

10034 Alarm flexible limit 17 Mask: 0001h Bit

8 5,6 reserved

9 1,2 Alarms Flexible thresholds 33-40 active

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

556 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

internal Mask: 0200h Bit

internal Mask: 0100h Bit

10057 Alarm flexible limit 40 Mask: 0080h Bit

10056 Alarm flexible limit 39 Mask: 0040h Bit

10055 Alarm flexible limit 38 Mask: 0020h Bit

10054 Alarm flexible limit 37 Mask: 0010h Bit

10053 Alarm flexible limit 36 Mask: 0008h Bit

10052 Alarm flexible limit 35 Mask: 0004h Bit

10051 Alarm flexible limit 34 Mask: 0002h Bit

10050 Alarm flexible limit 33 Mask: 0001h Bit

9 3,4 Alarms Flexible thresholds 33-40 latched (unacknowledged)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

10057 Alarm flexible limit 40 Mask: 0080h Bit

10056 Alarm flexible limit 39 Mask: 0040h Bit

10055 Alarm flexible limit 38 Mask: 0020h Bit

10054 Alarm flexible limit 37 Mask: 0010h Bit

10053 Alarm flexible limit 36 Mask: 0008h Bit

10052 Alarm flexible limit 35 Mask: 0004h Bit

10051 Alarm flexible limit 34 Mask: 0002h Bit

10050 Alarm flexible limit 33 Mask: 0001h Bit

9 5,6 0 (reserve)

10 1,2 internal

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

37528 easYgen-3400/3500 | Genset Control 557


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

10 3,4 internal

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

10 5,6 reserved

Internal DC Analogue Values Wirebreak

11 1,2 - Alarms Analog Inputs 1 active

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

558 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

1008 Batt.overvolt.2 Mask: 0008h Bit

1007 Batt.undervolt.2 Mask: 0004h Bit

1006 Batt.overvolt.1 Mask: 0002h Bit

1005 Batt.undervolt.1 Mask: 0001h Bit

11 3,4 10136 Alarms Analog Inputs 1 latched (unacknowledged)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

1008 Batt.overvolt.2 Mask: 0008h Bit

1007 Batt.undervolt.2 Mask: 0004h Bit

1006 Batt.overvolt.1 Mask: 0002h Bit

1005 Batt.undervolt.1 Mask: 0001h Bit

11 5,6 reserved

12 1,2 10137 Alarms Analog Inputs Wire Break latched (unacknowledged)

internal Mask: 0001h Bit

10014 Analog inp. 1, wire brake Mask: 0002h Bit

10015 Analog inp. 2, wire brake Mask: 0004h Bit

10060 Analog inp. 3, wire brake Mask: 0008h Bit

10061 reserved Mask: 0010h Bit

37528 easYgen-3400/3500 | Genset Control 559


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

10062 reserved Mask: 0020h Bit

10063 reserved Mask: 0040h Bit

10064 reserved Mask: 0080h Bit

10065 reserved Mask: 0100h Bit

10066 reserved Mask: 0200h Bit

10067 reserved Mask: 0400h Bit

10068 reserved Mask: 0800h Bit

10069 reserved Mask: 1000h Bit

internal Mask: 2000h Bit

internal Mask: 4000h Bit

internal Mask: 8000h Bit

12 3,4 Alarms Analog Inputs Wire Break active

internal Mask: 0001h Bit

10014 Analog inp. 1, wire brake Mask: 0002h Bit

10015 Analog inp. 2, wire brake Mask: 0004h Bit

10060 Analog inp. 3, wire brake Mask: 0008h Bit

10061 reserved Mask: 0010h Bit

10062 reserved Mask: 0020h Bit

10063 reserved Mask: 0040h Bit

10064 reserved Mask: 0080h Bit

10065 reserved Mask: 0100h Bit

10066 reserved Mask: 0200h Bit

10067 reserved Mask: 0400h Bit

10068 reserved Mask: 0800h Bit

10069 reserved Mask: 1000h Bit

internal Mask: 2000h Bit

internal Mask: 4000h Bit

internal Mask: 8000h Bit

12 5,6 reserved

Internal Digital Inputs

13 1,2 - Alarms Digital Inputs 1 active

10600 Digital Input 1 Mask: 8000h Bit

10601 Digital Input 2 Mask: 4000h Bit

10602 Digital Input 3 Mask: 2000h Bit

10603 Digital Input 4 Mask: 1000h Bit

560 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

10604 Digital Input 5 Mask: 0800h Bit

10605 Digital Input 6 Mask: 0400h Bit

10607 Digital Input 7 Mask: 0200h Bit

10608 Digital Input 8 Mask: 0100h Bit

10609 Digital Input 9 Mask: 0080h Bit

10610 Digital Input 10 Mask: 0040h Bit

10611 Digital Input 11 Mask: 0020h Bit

10612 Digital Input 12 Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

13 3,4 10132 Alarms Digital Inputs 1 latched (unacknowledged)

10600 Digital Input 1 Mask: 8000h Bit

10601 Digital Input 2 Mask: 4000h Bit

10602 Digital Input 3 Mask: 2000h Bit

10603 Digital Input 4 Mask: 1000h Bit

10604 Digital Input 5 Mask: 0800h Bit

10605 Digital Input 6 Mask: 0400h Bit

10607 Digital Input 7 Mask: 0200h Bit

10608 Digital Input 8 Mask: 0100h Bit

10609 Digital Input 9 Mask: 0080h Bit

10610 Digital Input 10 Mask: 0040h Bit

10611 Digital Input 11 Mask: 0020h Bit

10612 Digital Input 12 Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

13 5,6 reserved

14 1,2 - Alarms Digital Inputs 2 active

10613 internal Mask: 8000h Bit

10614 internal Mask: 4000h Bit

10615 internal Mask: 2000h Bit

10616 internal Mask: 1000h Bit

37528 easYgen-3400/3500 | Genset Control 561


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

10617 internal Mask: 0800h Bit

10618 internal Mask: 0400h Bit

10619 internal Mask: 0200h Bit

10620 internal Mask: 0100h Bit

10621 internal Mask: 0080h Bit

10622 internal Mask: 0040h Bit

10623 internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

14 3,4 - Alarms Digital Inputs 2 latched (unacknowledged)

10613 internal Mask: 8000h Bit

10614 internal Mask: 4000h Bit

10615 internal Mask: 2000h Bit

10616 internal Mask: 1000h Bit

10617 internal Mask: 0800h Bit

10618 internal Mask: 0400h Bit

10619 internal Mask: 0200h Bit

10620 internal Mask: 0100h Bit

10621 internal Mask: 0080h Bit

10622 internal Mask: 0040h Bit

10623 internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

14 5,6 reserved

External Digital Inputs

15 1,2 - Alarms External Digital Inputs active

16376 External Digital Input 16 Mask: 8000h Bit

16375 External Digital Input 15 Mask: 4000h Bit

16374 External Digital Input 14 Mask: 2000h Bit

562 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

16373 External Digital Input 13 Mask: 1000h Bit

16372 External Digital Input 12 Mask: 0800h Bit

16371 External Digital Input 11 Mask: 0400h Bit

16370 External Digital Input 10 Mask: 0200h Bit

16369 External Digital Input 9 Mask: 0100h Bit

16368 External Digital Input 8 Mask: 0080h Bit

16367 External Digital Input 7 Mask: 0040h Bit

16366 External Digital Input 6 Mask: 0020h Bit

16365 External Digital Input 5 Mask: 0010h Bit

16364 External Digital Input 4 Mask: 0008h Bit

16362 External Digital Input 3 Mask: 0004h Bit

16361 External Digital Input 2 Mask: 0002h Bit

16360 External Digital Input 1 Mask: 0001h Bit

15 3,4 16377 Alarms External Digital Inputs latched (unacknowledged)

16376 External Digital Input 16 Mask: 8000h Bit

16375 External Digital Input 15 Mask: 4000h Bit

16374 External Digital Input 14 Mask: 2000h Bit

16373 External Digital Input 13 Mask: 1000h Bit

16372 External Digital Input 12 Mask: 0800h Bit

16371 External Digital Input 11 Mask: 0400h Bit

16370 External Digital Input 10 Mask: 0200h Bit

16369 External Digital Input 9 Mask: 0100h Bit

16368 External Digital Input 8 Mask: 0080h Bit

16367 External Digital Input 7 Mask: 0040h Bit

16366 External Digital Input 6 Mask: 0020h Bit

16365 External Digital Input 5 Mask: 0010h Bit

16364 External Digital Input 4 Mask: 0008h Bit

16362 External Digital Input 3 Mask: 0004h Bit

16361 External Digital Input 2 Mask: 0002h Bit

16360 External Digital Input 1 Mask: 0001h Bit

15 5,6 reserved

16 1,2 - Alarm External Digital Inputs 1 active

16352 External Digital Input 32 Mask: 8000h Bit

16342 External Digital Input 31 Mask: 4000h Bit

16332 External Digital Input 30 Mask: 2000h Bit

37528 easYgen-3400/3500 | Genset Control 563


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

16322 External Digital Input 29 Mask: 1000h Bit

16312 External Digital Input 28 Mask: 0800h Bit

16302 External Digital Input 27 Mask: 0400h Bit

16292 External Digital Input 26 Mask: 0200h Bit

16282 External Digital Input 25 Mask: 0100h Bit

16272 External Digital Input 24 Mask: 0080h Bit

16262 External Digital Input 23 Mask: 0040h Bit

16252 External Digital Input 22 Mask: 0020h Bit

16242 External Digital Input 21 Mask: 0010h Bit

16232 External Digital Input 20 Mask: 0008h Bit

16222 External Digital Input 19 Mask: 0004h Bit

16212 External Digital Input 18 Mask: 0002h Bit

16202 External Digital Input 17 Mask: 0001h Bit

16 3,4 - Alarm External Digital Inputs 1 latched (unacknowledged)

16352 External Digital Input 32 Mask: 8000h Bit

16342 External Digital Input 31 Mask: 4000h Bit

16332 External Digital Input 30 Mask: 2000h Bit

16322 External Digital Input 29 Mask: 1000h Bit

16312 External Digital Input 28 Mask: 0800h Bit

16302 External Digital Input 27 Mask: 0400h Bit

16292 External Digital Input 26 Mask: 0200h Bit

16282 External Digital Input 25 Mask: 0100h Bit

16272 External Digital Input 24 Mask: 0080h Bit

16262 External Digital Input 23 Mask: 0040h Bit

16252 External Digital Input 22 Mask: 0020h Bit

16242 External Digital Input 21 Mask: 0010h Bit

16232 External Digital Input 20 Mask: 0008h Bit

16222 External Digital Input 19 Mask: 0004h Bit

16212 External Digital Input 18 Mask: 0002h Bit

16202 External Digital Input 17 Mask: 0001h Bit

16 5,6 reserved

External DC Analogue Values Wirebreak

17 1,2 - Alarms External Analog Inputs Wire Break active

10221 Ext. analog inp. 1, wire break Mask: 0001h Bit

10222 Ext. analog inp. 2, wire break Mask: 0002h Bit

564 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 5011 (Alarm Value...

CAN Parameter Description Multiplier Units


ID
Data Byte 0 Data Byte
(Mux)

10223 Ext. analog inp. 3, wire break Mask: 0004h Bit

10224 Ext. analog inp. 4, wire break Mask: 0008h Bit

10225 Ext. analog inp. 5, wire break Mask: 0010h Bit

10226 Ext. analog inp. 6, wire break Mask: 0020h Bit

10227 Ext. analog inp. 7, wire break Mask: 0040h Bit

10228 Ext. analog inp. 8, wire break Mask: 0080h Bit

10229 Ext. analog inp. 9, wire break Mask: 0100h Bit

10230 Ext. analog inp. 10, wire break Mask: 0200h Bit

10231 Ext. analog inp. 11, wire break Mask: 0400h Bit

10232 Ext. analog inp. 12, wire break Mask: 0800h Bit

10233 Ext. analog inp. 13, wire break Mask: 1000h Bit

10234 Ext. analog inp. 14, wire break Mask: 2000h Bit

10235 Ext. analog inp. 15, wire break Mask: 4000h Bit

10236 Ext. analog inp. 16, wire break Mask: 8000h Bit

17 3,4 - Alarms External Analog Inputs Wire Break latched (unac-


knowledged)

10221 Ext. analog inp. 1, wire break Mask: 0001h Bit

10222 Ext. analog inp. 2, wire break Mask: 0002h Bit

10223 Ext. analog inp. 3, wire break Mask: 0004h Bit

10224 Ext. analog inp. 4, wire break Mask: 0008h Bit

10225 Ext. analog inp. 5, wire break Mask: 0010h Bit

10226 Ext. analog inp. 6, wire break Mask: 0020h Bit

10227 Ext. analog inp. 7, wire break Mask: 0040h Bit

10228 Ext. analog inp. 8, wire break Mask: 0080h Bit

10229 Ext. analog inp. 9, wire break Mask: 0100h Bit

10230 Ext. analog inp. 10, wire break Mask: 0200h Bit

10231 Ext. analog inp. 11, wire break Mask: 0400h Bit

10232 Ext. analog inp. 12, wire break Mask: 0800h Bit

10233 Ext. analog inp. 13, wire break Mask: 1000h Bit

10234 Ext. analog inp. 14, wire break Mask: 2000h Bit

10235 Ext. analog inp. 15, wire break Mask: 4000h Bit

10236 Ext. analog inp. 16, wire break Mask: 8000h Bit

17 5,6 reserved

37528 easYgen-3400/3500 | Genset Control 565


Appendix
Data Protocols > CANopen > Protocol 6000 (Load Share...

9.2.2.8 Protocol 6000 (Load Share Message)


General information The load share message contains all data, which is required for
load/var sharing, load-dependent start/stop and dead bus detec-
tion.
Further data, which is exchanged between the control units con-
cerns time synchronization and parameter alignment. Parameter
alignment is intended for those parameters, which must be config-
ured identically for all units participating in load sharing, to ensure
a proper operation of load sharing or load-dependent start/stop.
In order to lower the bus load, the messages are divided into "fast",
"normal", and "slow" refreshed data. The mux is identified accord-
ingly with "F", "N", and "S" (refer to the following tables). The load
share message contains one fast, two normal, and four slow mes-
sages, which are made up as in Ä ‘Load share bus communica-
tion’ on page 567.

Timing The time interval between two fast messages (TFast , i.e. the time
for refreshing a fast message) is configured with the parameter
"Transfer rate LS fast message" (parameter 9921 Äp. 314). The
time intervals between refreshing a normal or slow messages
depend on this parameter as well according to the following
sequence:
n S0 – F – N0 – F – N1 – F – S1 – F – N0 – F – N1 – F – S2 – F
– N0 – F – N1 – F – S3 – F – N0 – F – N1 – F
n TFast = time interval between refreshing the fast message
n TNormal = time interval between refreshing a normal message =
3 x TFast
n TSlow = time interval between refreshing a slow message = 12 x
TFast

Example n The parameter "Transfer rate LS fast message" (param-


eter 9921 Äp. 314) is configured to "0.10 s".
n The sequence of the sent messages for TFast = 100 ms (i.e.
0.10 s) is shown in Ä ‘Load share bus communication’
on page 567.
n This means that a new message is sent every 50 ms.

Time [ms] 0 50 100 150 200 250 300 350 400 450 500 550

Sent message S0 F N0 F N1 F S1 F N0 F N1 F

Mux # 0 3 1 3 2 3 4 3 1 3 2 3

Time [ms] 600 650 700 750 800 850 900 950 1000 1050 1100 1150

Sent message S2 F N0 F N1 F S3 F N0 F N1 F

Mux # 5 3 1 3 2 3 6 3 1 3 2 3

The maximum length of the CAN bus load share line depends on
"Transfer rate LS fast message" (parameter 9921 Äp. 314).

566 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 6000 (Load Share...

The values in Ä Table ‘ Load share line - max. length (32 partici-
pants)’ on page 567 are valid for 32 participants and a bus load of
approx. 40 %.

TFast [ms] TNormal [ms] TSlow [ms] Baud rate Distance

100 300 1200 250 kBaud 250 m

200 600 2400 125 kBaud 500 m

300 900 3800 50 kBaud 1000 m

Table 101: Load share line - max. length (32 participants)

The values in Ä Table ‘ Load share line - max. length (48 partici-
pants)’ on page 567 are valid for 48 participants and a bus load of
approx. 40 %. 1

TFast [ms] TNormal [ms] TSlow [ms] Baud rate Distance

100 300 1200 250 kBaud 250 m

200 600 2400 125 kBaud 500 m

Table 102: Load share line - max. length (48 participants)

1 = This approach incorporates two transmit PDO


(remote control bits) by a PLC on CAN interface 3 with
a refresh time same as the configured TFast - setting in
the easYgen / LS-5.

Correlation of protocols The easYgen handles parallel to the load share message protocol
also the LS-5 communication protocol.

easYgen LS-5

Load Share Message Transmit / Receive Receive


(protocol 6000)

LS-5 Communication Receive Transmit / Receive


(protocol 6003)

Load share bus communication

Load share bus communication - "fast" refreshed data

Mux Byte Bit Function Remark

F 0 3 Mux identifier

1 Generator real load capacity utilization rate, L-Byte Integer [‰], unsigned

2 Generator real load capacity utilization rate, H-Byte

3 Generator reactive load capacity utilization rate, L- Integer [‰], unsigned


Byte

37528 easYgen-3400/3500 | Genset Control 567


Appendix
Data Protocols > CANopen > Protocol 6000 (Load Share...

Load share bus communication - "fast" refreshed data

Mux Byte Bit Function Remark

4 Generator reactive load capacity utilization rate, H-


Byte

5 0 Active power load sharing is enabled

1 Reactive power load sharing is enabled

2 GCB is closed

3 MCB is closed

4 GGB (generator group breaker) is closed

5 Dead bus closure request is active Dead bus detection

6 Mains settling time is running Back synchronization to mains

7 Shutdown alarm is active (alarm class C,D,E,F)

6 0-4 Bus segment / node Max. 32 nodes possible

5 Not used

6 LDSS: add-on request enabled Load dependent start / stop

7 LDSS: add-off request enabled (reserved) Load dependent start / stop

7 Not used

Load share bus communication - "normal" refreshed data

Mux Byte Bit Function Remark

N0 0 1 Mux identifier

1 Generator real load, L-Byte, L-Word Long [W]

2 Generator real load, H-Byte, L-Word

3 Generator real load, L-Byte, H-Word

4 Generator real load, H-Byte, H-Word

5 0-3 Real load control state 2: Static

3: Isochronous

4: Base load control

5: Export/import control

10:Load share

0, 1, 6, 7, 8, 9, 11, … : internal

4-7 Reactive load control state 2: Static

3: Isochronous

4: Reactive load control

5: Import/export reactive load

10:Reactive load share

0, 1, 6, 7, 8, 9, 11, … : internal

6 0-3 Engine state 1: Locked out

2: Off

568 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 6000 (Load Share...

Load share bus communication - "normal" refreshed data

Mux Byte Bit Function Remark


3: Preglow

4: Crank

5: Run

6: Cool down

7: Spin down

8: Start pause

9: Idle

0, 10, 11, … : internal

4,5 Operating mode 0: Not available

1: STOP

2: MANUAL

3: AUTOMATIC

6 Generator request Generator is in AUTOMATIC mode


and able to produce rated active
power

7 Not used

7 Not used

Load share bus communication - "normal" refreshed data

Mux Byte Bit Function Remark

N1 0 2 Mux identifier

1 Generator reactive load, L-Byte, L-Word Long [var]

2 Generator reactive load, H-Byte, L-Word

3 Generator reactive load, L-Byte, H-Word

4 Generator reactive load, H-Byte, H-Word

5 0 Generator voltage and frequency ok

1 Busbar voltage and frequency ok

2 Mains voltage and frequency ok

3 Fourth system voltage and frequency ok

4 Not used

5 Not used

6 Not used

7 Not used

6 Not used

7 Not used

37528 easYgen-3400/3500 | Genset Control 569


Appendix
Data Protocols > CANopen > Protocol 6000 (Load Share...

Load share bus communication - "slow" refreshed data

Mux Byte Bit Function Remark

S0 0 0 Mux identifier

1 Protocol-Identifier

3 Generator rated real power, L-Byte, L-Word Long [0.1 kW]

4 Generator rated real power, H-Byte, L-Word

5 Generator rated real power, L-Byte, H-Word

6 Generator rated real power, H-Byte, H-Word

7 Not used

S1 0 4 Mux identifier

1 Generator rated reactive power, L-Byte, L-Word Long [0.1 kvar]

2 Generator rated reactive power, H-Byte, L-Word

3 Generator rated reactive power, L-Byte, H-Word

4 Generator rated reactive power, H-Byte, H-Word

5 Not used

6 0-4 Priority Up to 32

5-7 Not used

7 Not used

S2 0 5 Mux identifier

1 Operating hours L-Byte, L-Word Long [h]

2 Operating hours H-Byte, L-Word

3 Operating hours L-Byte, H-Word

4 Operating hours H-Byte, H-Word

5 0 Alarm class A occurred

1 Alarm class B occurred

2 Alarm class C occurred

3 Alarm class D occurred

4 Alarm class E occurred

5 Alarm class F occurred

6 Warning alarm class occurred

7 Not used

6 Not used

7 Not used

S3 0 6 Mux identifier

1 Remaining days before maintenance, L-Byte Integer [d]

570 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 65000 (External D...

Load share bus communication - "slow" refreshed data

Mux Byte Bit Function Remark

2 Remaining days before maintenance, H-Byte

3 Remaining operating hours before maintenance, L- Integer [h]


Byte

4 Remaining operating hours before maintenance, H-


Byte

5 Checksum parameters L-Byte Load share and load-dependent start /


stop parameters
6 Checksum parameters H-Byte

7 Not used

9.2.2.9 Protocol 65000 (External Discrete I/O 1 to 8)

If this data protocol is addressed to an expansion


board, it is used to issue a command to energize a dis-
crete output of the expansion board (parameter
8005 Äp. 522 is written).
If this data protocol is addressed to an easYgen, it is
used to transmit the state of a discrete input of an
expansion board (parameter 8014 is written).

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

1 1 - Discrete Inputs/Outputs 1 to 8 --

0: Discrete I/O 1 Bit

1: Discrete I/O 2 Bit

2: Discrete I/O 3 Bit

3: Discrete I/O 4 Bit

4: Discrete I/O 5 Bit

5: Discrete I/O 6 Bit

6: Discrete I/O 7 Bit

7: Discrete I/O 8 Bit

2 - internal

3,4,5,6 - internal

37528 easYgen-3400/3500 | Genset Control 571


Appendix
Data Protocols > CANopen > Protocol 65002 (External ...

9.2.2.10 Protocol 65001 (External Discrete I/O 9 to 16)

If this data protocol is addressed to an expansion


board, it is used to issue a command to energize a dis-
crete output of the expansion board (parameter
8005 Äp. 522 is written).
If this data protocol is addressed to an easYgen, it is
used to transmit the state of a discrete input of an
expansion board (parameter 8014 is written).

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

1 1 - Discrete Inputs/Outputs 9 to 16 --

0: Discrete I/O 9 Bit

1: Discrete I/O 10 Bit

2: Discrete I/O 11 Bit

3: Discrete I/O 12 Bit

4: Discrete I/O 13 Bit

5: Discrete I/O 14 Bit

6: Discrete I/O 15 Bit

7: Discrete I/O 16 Bit

2 - internal

3,4,5,6 - internal

9.2.2.11 Protocol 65002 (External Discrete I/O 17 to 24)

If this data protocol is addressed to an expansion


board, it is used to issue a command to energize a dis-
crete output of the expansion board (parameter
8009 Äp. 581 is written).
If this data protocol is addressed to an easYgen, it is
used to transmit the state of a discrete input of an
expansion board (parameter 8015 is written).

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

1 1 - Discrete Inputs/Outputs 17 to 24 --

0: Discrete I/O 17 Bit

572 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > CANopen > Protocol 65003 (External D...

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

1: Discrete I/O 18 Bit

2: Discrete I/O 19 Bit

3: Discrete I/O 20 Bit

4: Discrete I/O 21 Bit

5: Discrete I/O 22 Bit

6: Discrete I/O 23 Bit

7: Discrete I/O 24 Bit

2 - internal

3,4,5,6 - internal

9.2.2.12 Protocol 65003 (External Discrete I/O 25 to 32)

If this data protocol is addressed to an expansion


board, it is used to issue a command to energize a dis-
crete output of the expansion board (parameter
8009 Äp. 581 is written).
If this data protocol is addressed to an easYgen, it is
used to transmit the state of a discrete input of an
expansion board (parameter 8015 is written).

CAN Data byte Parameter Description Multiplier Units

Data byte 0 ID

(Mux)

1 1 - Discrete Inputs/Outputs 25 to 32 --

0: Discrete I/O 25 Bit

1: Discrete I/O 26 Bit

2: Discrete I/O 27 Bit

3: Discrete I/O 28 Bit

4: Discrete I/O 29 Bit

5: Discrete I/O 30 Bit

6: Discrete I/O 31 Bit

7: Discrete I/O 32 Bit

2 - internal

3,4,5,6 - internal

37528 easYgen-3400/3500 | Genset Control 573


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

9.2.3 Modbus
9.2.3.1 Protocol 5010 (Basic Visualization)

*1 applies to easYgen-3000 Series (Package P2) only.

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450001 450000 Protocoll-ID, always 5010 --

450002 450001 3181 Skaling Power (16 bits) Exponent 10x W


(5;4;3;2)

450003 450002 3182 Skaling Volts (16 bits) Exponent 10x V


(2;1;0;-1)

450004 450003 3183 Skaling Amps (16 bits) Exponent 10x A


(0;-1)

450005 450004 reserved

450006 450005 reserved

450007 450006 reserved

450008 450007 reserved

450009 450008 reserved

AC Generator And Busbar Values

450010 450009 144 Generator frequency 0.01 Hz

450011 450010 246 Total generator power scaled defined by index W


3181 (modicon Adress
450002)

450012 450011 247 Total generator reactive power scaled defined by index var
3181 (modicon Adress
450002)

450013 450012 160 Generator power factor 0.001

450014 450013 248 Generator voltage L1-L2 scaled defined by index V


3182 (modicon Adress
450003)

450015 450014 249 Generator voltage L2-L3 scaled defined by index V


3182 (modicon Adress
450003)

450016 450015 250 Generator voltage L3-L1 scaled defined by index V


3182 (modicon Adress
450003)

450017 450016 251 Generator voltage L1-N scaled defined by index V


3182 (modicon Adress
450003)

574 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450018 450017 252 Generator voltage L2-N scaled defined by index V


3182 (modicon Adress
450003)

450019 450018 253 Generator voltage L3-N scaled defined by index V


3182 (modicon Adress
450003)

450020 450019 255 Generator current 1 scaled defined by index A


3183 (modicon Adress
450004)

450021 450020 256 Generator current 2 scaled defined by index A


3183 (modicon Adress
450004)

450022 450021 257 Generator current 3 scaled defined by index A


3183 (modicon Adress
450004)

450023 450022 209 Busbar 1: Frequency 0.01 Hz

450024 450023 254 Busbar 1: voltage L1-L2 scaled defined by index V


3182 (modicon Adress
450003)

450025 450024 reserved

450026 450025 reserved

450027 450026 reserved

450028 450027 reserved

450029 450028 reserved

450030 450029 reserved

AC Mains Values

450031 450030 147 Mains frequency 0.01 Hz

450032 450031 258 Total mains power scaled defined by index W


3181 (modicon Adress
450002)

450033 450032 259 Total mains reactive power scaled defined by index var
3181 (modicon Adress
450002)

450034 450033 208 Mains power factor 0.001

450035 450034 260 Mains voltage L1-L2 scaled defined by index V


3182 (modicon Adress
450003)

450036 450035 261 Mains voltage L2-L3 scaled defined by index V


3182 (modicon Adress
450003)

450037 450036 262 Mains voltage L3-L1 scaled defined by index V


3182 (modicon Adress
450003)

37528 easYgen-3400/3500 | Genset Control 575


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450038 450037 263 Mains voltage L1-N scaled defined by index V


3182 (modicon Adress
450003)

450039 450038 264 Mains voltage L2-N scaled defined by index V


3182 (modicon Adress
450003)

450040 450039 265 Mains voltage L3-N scaled defined by index V


3182 (modicon Adress
450003)

450041 450040 266 Mains current L1 scaled defined by index A


3183 (modicon Adress
450004)

450042 450041 reserved

450043 450042 reserved

450044 450043 reserved

450045 450044 reserved

AC System Values

450046 450045 239 Nominal real power in system 0.01 %

450047 450046 240 Real power in system 0.01 %

450048 450047 241 Reserve real power in system 0.01 %

450049 450048 reserved

450050 450049 reserved

450051 450050 reserved

DC Analogue Values (Engine Values)

450052 450051 10100 Engine Pickup speed 1 rpm

450053 450052 10110 Battery voltage 0.1 V

450054 450053 10159 AI Auxiliary excitation D+ 0.1 V

450055 450054 2540 Engine, number of startrequests 1

450056 450055 2558 Hours until next maintenance 1 h

450057 450056 10111 Analog input 1 changeable

450058 450057 10112 Analog input 2 changeable

450059 450058 10115 Analog input 3 changeable

450060 450059 reserved

450061 450060 reserved

450062 450061 reserved

450063 450062 reserved

450064 450063 reserved

450065 450064 reserved

576 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450066 450065 reserved

450067 450066 Analog input 11 changeable

450068 450067 Analog input 12 changeable

450069 450068 10310 Analog output 1 0,01 %

450070 450069 10311 Analog output 2 0,01 %

450071 450070 reserved

450072 450071 reserved

450073 450072 Analog output 5 0,01 %

450074 450073 Analog output 6 0,01 %

450075 450074 10170 External Analog input 1 *1 changeable

450076 450075 10171 External Analog input 2 *1 changeable

450077 450076 10172 External Analog input 3 *1 changeable

450078 450077 10173 External Analog input 4 *1 changeable

450079 450078 10174 External Analog input 5 *1 changeable

450080 450079 10175 External Analog input 6 *1 changeable

450081 450080 10176 External Analog input 7 *1 changeable

450082 450081 10177 External Analog input 8 *1 changeable

450083 450082 10178 External Analog input 9 *1 changeable

450084 450083 10179 External Analog input 10 *1 changeable

450085 450084 10180 External Analog input 11 *1 changeable

450086 450085 10181 External Analog input 12 *1 changeable

450087 450086 10182 External Analog input 13 *1 changeable

450088 450087 10183 External Analog input 14 *1 changeable

450089 450088 10184 External Analog input 15 *1 changeable

450090 450089 10185 External Analog input 16 *1 changeable

450091 450090 10245 External Analog Output 1 *1 0,01 %

450092 450091 10255 External Analog Output 2 *1 0,01 %

450093 450092 10265 External Analog Output 3 *1 0,01 %

450094 450093 10275 External Analog Output 4 *1 0,01 %

450095 450094 2556 Days until next maintenance 1 days

450096 450095 reserved

450097 450096 reserved

450098 450097 reserved

450099 450098 reserved

Control And Status

37528 easYgen-3400/3500 | Genset Control 577


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450100 450099 1735 Control mode (STOP/AUTO/MANUAL) Mask:000Fh 1 = AUTO 2 = (enum.)


STOP 4 = MANUAL

450101 450100 10202 State Display Id discription see operation (enum.)


manual status messages

450102 450101 reserved

450103 450102 4153 GAPControlBits1

Idle mode active (suppresses undervolt,...) Mask: 8000h Bit

Idle mode active Mask: 4000h Bit

Start without closing GCB Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

Cooldown is active Mask: 0200h Bit

Auxiliary services generally active Mask: 0100h Bit

Engine Monitoring delay timer has expired Mask: 0080h Bit

Breaker delay timer has expired Mask: 0040h Bit

Engine start is requested Mask: 0020h Bit

Critical mode is active in automatic mode Mask: 0010h Bit

Engine is released (speed governor is ena- Mask: 0008h Bit


bled)

Auxiliary services prerun is active Mask: 0004h Bit

Auxiliary services postrun is active Mask: 0002h Bit

internal activation of Lamp test Mask: 0001h Bit

450104 450103 4154 GAPControlBits2

Crank (Starter) is active Mask: 8000h Bit

Operating Magnet / Gasrelay is active Mask: 4000h Bit

Preglow / Ignition is active Mask: 2000h Bit

Mains settling timer is running Mask: 1000h Bit

Emergency mode is currently active Mask: 0800h Bit

internal Mask: 0400h Bit

Free PID Controller 3: Lower Command *1 Mask: 0200h Bit

Free PID Controller 3: Raise Command *1 Mask: 0100h Bit

Free PID Controller 2: Lower Command *1 Mask: 0080h Bit

Free PID Controller 2: Raise Command *1 Mask: 0040h Bit

Stopping Magnet is active Mask: 0020h Bit

internal Mask: 0010h Bit

578 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

The genset runs mains parallel Mask: 0008h Bit

Free PID Controller 1: Lower Command *1 Mask: 0004h Bit

Free PID Controller 1: Raise Command *1 Mask: 0002h Bit

Increment Engine Start Counter Mask: 0001h Bit

450105 450104 4155 GAPControlBits3

3-Position Controller Freq./Power raise Mask: 8000h Bit

3-Position Controller Freq./Power lower Mask: 4000h Bit

3-Position Controller Volt./ReactPow raise Mask: 2000h Bit

3-Position Controller Volt./ReactPow lower Mask: 1000h Bit

GCB is closed Mask: 0800h Bit

MCB is closed Mask: 0400h Bit

internal Mask: 0200h Bit

Synchronisation GCB is active Mask: 0100h Bit

Opening GCB is active Mask: 0080h Bit

Closing GCB is active Mask: 0040h Bit

Synchronisation MCB is active Mask: 0020h Bit

Opening MCB is active Mask: 0010h Bit

Closing MCB is active Mask: 0008h Bit

Unloading generator is active Mask: 0004h Bit

Unloading mains is active Mask: 0002h Bit

Power limited prerun Mask: 0001h Bit

450106 450105 4156 GAPControlBits4

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

Dead busbar closure request for GCB or Mask: 0400h Bit


MCB or GGB

Active power load share is active Mask: 0200h Bit

Reactive power load share is acitve Mask: 0100h Bit

Generator with a closed GCB is requested Mask: 0080h Bit

LDSS: The Engine shall start Mask: 0040h Bit

LDSS: The Engine shall stopped Mask: 0020h Bit

LDSS: The Engine shall stopped, if possible Mask: 0010h Bit

LDSS: Minimum Running Time is active Mask: 0008h Bit

37528 easYgen-3400/3500 | Genset Control 579


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

LDSS: The LDSS function is active Mask: 0004h Bit

The Critical Mode Postrun is active Mask: 0002h Bit

internal Mask: 0001h Bit

450107 450106 reserved

450108 450107 reserved

Discrete Outputs

450109 450108 10107 Relay Outputs 1

Relay-Output 1 (inverted) Mask: 8000h Bit

Relay-Output 2 Mask: 4000h Bit

Relay-Output 3 Mask: 2000h Bit

Relay-Output 4 Mask: 1000h Bit

Relay-Output 5 Mask: 0800h Bit

Relay-Output 6 Mask: 0400h Bit

Relay-Output 7 Mask: 0200h Bit

Relay-Output 8 Mask: 0100h Bit

Relay-Output 9 Mask: 0080h Bit

Relay-Output 10 Mask: 0040h Bit

Relay-Output 11 Mask: 0020h Bit

Relay-Output 12 Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450110 450109 10109 Relay Outputs 2

reserved

reserved

reserved

reserved

reserved

reserved

reserved

reserved

reserved

reserved

internal Mask: 0020h Bit

580 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

reserved Mask: 0002h Bit

reserved Mask: 0001h Bit

450111 450110 8005 Relay Outputs 3

Output to external CAN-I/O Relay 16 Mask: 8000h Bit

Output to external CAN-I/O Relay 15 Mask: 4000h Bit

Output to external CAN-I/O Relay 14 Mask: 2000h Bit

Output to external CAN-I/O Relay 13 Mask: 1000h Bit

Output to external CAN-I/O Relay 12 Mask: 0800h Bit

Output to external CAN-I/O Relay 11 Mask: 0400h Bit

Output to external CAN-I/O Relay 10 Mask: 0200h Bit

Output to external CAN-I/O Relay 9 Mask: 0100h Bit

Output to external CAN-I/O Relay 8 Mask: 0080h Bit

Output to external CAN-I/O Relay 7 Mask: 0040h Bit

Output to external CAN-I/O Relay 6 Mask: 0020h Bit

Output to external CAN-I/O Relay 5 Mask: 0010h Bit

Output to external CAN-I/O Relay 4 Mask: 0008h Bit

Output to external CAN-I/O Relay 3 Mask: 0004h Bit

Output to external CAN-I/O Relay 2 Mask: 0002h Bit

Output to external CAN-I/O Relay 1 Mask: 0001h Bit

450112 450111 8009 Relay Outputs 4

Output to external CAN-I/O Relay 32 *1 Mask: 8000h Bit

Output to external CAN-I/O Relay 31 *1 Mask: 4000h Bit

Output to external CAN-I/O Relay 30 *1 Mask: 2000h Bit

Output to external CAN-I/O Relay 29 *1 Mask: 1000h Bit

Output to external CAN-I/O Relay 28 *1 Mask: 0800h Bit

Output to external CAN-I/O Relay 27 *1 Mask: 0400h Bit

Output to external CAN-I/O Relay 26 *1 Mask: 0200h Bit

Output to external CAN-I/O Relay 25 *1 Mask: 0100h Bit

Output to external CAN-I/O Relay 24 *1 Mask: 0080h Bit

Output to external CAN-I/O Relay 23 *1 Mask: 0040h Bit

Output to external CAN-I/O Relay 22 *1 Mask: 0020h Bit

Output to external CAN-I/O Relay 21 *1 Mask: 0010h Bit

37528 easYgen-3400/3500 | Genset Control 581


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

Output to external CAN-I/O Relay 20 *1 Mask: 0008h Bit

Output to external CAN-I/O Relay 19 *1 Mask: 0004h Bit

Output to external CAN-I/O Relay 18 *1 Mask: 0002h Bit

Output to external CAN-I/O Relay 17 *1 Mask: 0001h Bit

450113 450112 reserved

450114 450113 reserved

Alarm Management

General

450115 450114 10131 Alarm Class Latched

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

Alarm class F latched Mask: 0020h Bit

Alarm class E latched Mask: 0010h Bit

Alarm class D latched Mask: 0008h Bit

Alarm class C latched Mask: 0004h Bit

Alarm class B latched Mask: 0002h Bit

Alarm class A latched Mask: 0001h Bit

450116 450115 10149 Alarms 2 latched (unacknowledged)

3064 GCB sync. Timeout Mask: 8000h Bit

3074 MCB sync. Timeout Mask: 4000h Bit

3084 GGB sync. Timeout Mask: 2000h Bit

4056 Charge alt. low voltage (D+) Mask: 1000h Bit

2944 Phase rotation mismatch Mask: 0800h Bit

10084 CAN bus overload Mask: 0400h Bit

10083 internal Mask: 0200h Bit

10082 internal Mask: 0100h Bit

10086 internal Mask: 0080h Bit

582 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

10085 internal Mask: 0040h Bit

10088 CANopen error at CAN Interface 2 Mask: 0020h Bit

4073 Parameter Alignment Mask: 0010h Bit

4064 Missing members on CAN Mask: 0008h Bit

1714 EEPROM failure Mask: 0004h Bit

15125 Red stop lamp DM1 Mask: 0002h Bit

15126 Amber warning lamp DM1 Mask: 0001h Bit

450117 450116 - Alarms 2 active (reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450118 450117 reserved

450119 450118 reserved

450120 450119 reserved

Engine

450121 450120 10133 Alarms 1 latched (unacknowledged)

2112 Overspeed 1 Mask: 8000h Bit

2113 Overspeed 2 Mask: 4000h Bit

2162 Underspeed 1 Mask: 2000h Bit

2163 Underspeed 2 Mask: 1000h Bit

2652 Unintended stop Mask: 0800h Bit

2457 Speed det. Alarm Mask: 0400h Bit

37528 easYgen-3400/3500 | Genset Control 583


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

2504 Shutdwn malfunct. Mask: 0200h Bit

2603 GCB fail to close Mask: 0100h Bit

2604 GCB fail to open Mask: 0080h Bit

2623 MCB fail to close Mask: 0040h Bit

2624 MCB fail to open Mask: 0020h Bit

10017 CAN-Fault J1939 Mask: 0010h Bit

3325 Start fail Mask: 0008h Bit

2560 Mainten. days exceeded Mask: 0004h Bit

2561 Mainten. hours exceeded Mask: 0002h Bit

10087 CANopen error at CAN Interface 1 Mask: 0001h Bit

450122 450121 - Alarms 1 active (reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450123 450122 10136 Alarms Analog Inputs 1 latched (unacknowl-


edged)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

584 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

1008 Batt.overvolt.2 Mask: 0008h Bit

1007 Batt.undervolt.2 Mask: 0004h Bit

1006 Batt.overvolt.1 Mask: 0002h Bit

1005 Batt.undervolt.1 Mask: 0001h Bit

450124 450123 - Alarms Analog Inputs 1 active (reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450125 450124 reserved

450126 450125 reserved

Generator

450127 450126 10134 Alarms Generator latched (unacknowl-


edged)

1912 Gen.overfreq. 1 Mask: 8000h Bit

1913 Gen.overfreq. 2 Mask: 4000h Bit

1962 Gen.underfreq. 1 Mask: 2000h Bit

1963 Gen.underfreq. 2 Mask: 1000h Bit

2012 Gen.overvolt. 1 Mask: 0800h Bit

37528 easYgen-3400/3500 | Genset Control 585


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

2013 Gen.overvolt. 2 Mask: 0400h Bit

2062 Gen.undervolt. 1 Mask: 0200h Bit

2063 Gen.undervolt. 2 Mask: 0100h Bit

2218 Gen. overcurr. 1 Mask: 0080h Bit

2219 Gen. overcurr. 2 Mask: 0040h Bit

2220 Gen. overcurr. 3 Mask: 0020h Bit

2262 Gen. Rv/Rd pow.1 Mask: 0010h Bit

2263 Gen. Rv/Rd pow.2 Mask: 0008h Bit

2314 Gen. Overload IOP 1 Mask: 0004h Bit

2315 Gen. Overload IOP 2 Mask: 0002h Bit

internal Mask: 0001h Bit

450128 450127 - Alarms Generator active (reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450129 450128 10138 Alarms Generator 1 latched (unacknowl-


edged)

2412 Unbal. load 1 Mask: 8000h Bit

2413 Unbal. load 2 Mask: 4000h Bit

3907 Gen. Asymmetry Mask: 2000h Bit

3263 Ground fault 1 Mask: 1000h Bit

3264 Ground fault 2 Mask: 0800h Bit

3955 Gen. phase rot. misw. Mask: 0400h Bit

586 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

2924 Gen act.pwr mismatch Mask: 0200h Bit

3124 Gen. unloading fault Mask: 0100h Bit

4038 Inv.time ov.curr. Mask: 0080h Bit

2664 Operating range failed, Mask: 0040h Bit

2362 Gen. Overload MOP 1 Mask: 0020h Bit

2363 Gen. Overload MOP 2 Mask: 0010h Bit

2337 Gen. overexcited 1 Mask: 0008h Bit

2338 Gen. overexcited 2 Mask: 0004h Bit

2387 Gen. underexcited 1 Mask: 0002h Bit

2388 Gen. underexcited 2 Mask: 0001h Bit

450130 450129 - Alarms Generator 1 active (reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450131 450130 reserved

450132 450131 reserved

Mains

450133 450132 10135 Alarms Mains latched (unacknowledged)

2862 Mains ov.freq. 1 Mask: 8000h Bit

2863 Mains ov.freq. 2 Mask: 4000h Bit

2912 Mains un.freq. 1 Mask: 2000h Bit

2913 Mains un.freq. 2 Mask: 1000h Bit

37528 easYgen-3400/3500 | Genset Control 587


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

2962 Mains ov.volt. 1 Mask: 0800h Bit

2963 Mains ov.volt. 2 Mask: 0400h Bit

3012 Mains un.volt. 1 Mask: 0200h Bit

3013 Mains un.volt. 2 Mask: 0100h Bit

3057 Mains phaseshift Mask: 0080h Bit

3114 Mains decoupling Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

3975 Mains phase rot. Miswired Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450134 450133 - Alarms Mains active (reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450135 450134 4189 Alarms Mains 1 latched (unacknowledged)

3217 Mains import power 1 Mask: 8000h Bit

3218 Mains import power 2 Mask: 4000h Bit

3241 Mains export power 1 Mask: 2000h Bit

3242 Mains export power 2 Mask: 1000h Bit

2985 Mains overexcited 1 Mask: 0800h Bit

588 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

2986 Mains overexcited 2 Mask: 0400h Bit

3035 Mains underexcited 1 Mask: 0200h Bit

3036 Mains underexcited 2 Mask: 0100h Bit

3106 Mains df/dt Mask: 0080h Bit

2934 Mns act.pwr mismatch Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450136 450135 - Alarms Mains 1 active (reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450137 450136 reserved

450138 450137 reserved

Digital Inputs

450139 450138 10132 Alarms Digital Inputs 1 latched (unacknowl-


edged)

10600 Digital Input 1 Mask: 8000h Bit

10601 Digital Input 2 Mask: 4000h Bit

10602 Digital Input 3 Mask: 2000h Bit

37528 easYgen-3400/3500 | Genset Control 589


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

10603 Digital Input 4 Mask: 1000h Bit

10604 Digital Input 5 Mask: 0800h Bit

10605 Digital Input 6 Mask: 0400h Bit

10607 Digital Input 7 Mask: 0200h Bit

10608 Digital Input 8 Mask: 0100h Bit

10609 Digital Input 9 Mask: 0080h Bit

10610 Digital Input 10 Mask: 0040h Bit

10611 Digital Input 11 Mask: 0020h Bit

10612 Digital Input 12 Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450140 450139 - Alarms Digital Inputs 1 active (reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450141 450140 16377 Alarms External Digital Inputs latched


(unacknowledged)

16376 State external Digital Input 16 Mask: 8000h Bit

16375 External Digital Input 15 Mask: 4000h Bit

16374 External Digital Input 14 Mask: 2000h Bit

16373 External Digital Input 13 Mask: 1000h Bit

590 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

16372 External Digital Input 12 Mask: 0800h Bit

16371 External Digital Input 11 Mask: 0400h Bit

16370 External Digital Input 10 Mask: 0200h Bit

16369 External Digital Input 9 Mask: 0100h Bit

16368 External Digital Input 8 Mask: 0080h Bit

16367 External Digital Input 7 Mask: 0040h Bit

16366 External Digital Input 6 Mask: 0020h Bit

16365 External Digital Input 5 Mask: 0010h Bit

16364 External Digital Input 4 Mask: 0008h Bit

16362 External Digital Input 3 Mask: 0004h Bit

16361 External Digital Input 2 Mask: 0002h Bit

16360 External Digital Input 1 Mask: 0001h Bit

450142 450141 - Alarms External Digital Inputs active


(reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450143 450142 - Alarm External Digital Inputs 1 latched


(unacknowledged)

16352 External Digital Input 32 *1 Mask: 8000h Bit

16342 External Digital Input 31 *1 Mask: 4000h Bit

16332 External Digital Input 30 *1 Mask: 2000h Bit

16322 External Digital Input 29 *1 Mask: 1000h Bit

37528 easYgen-3400/3500 | Genset Control 591


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

16312 External Digital Input 28 *1 Mask: 0800h Bit

16302 External Digital Input 27 *1 Mask: 0400h Bit

16292 External Digital Input 26 *1 Mask: 0200h Bit

16282 External Digital Input 25 *1 Mask: 0100h Bit

16272 External Digital Input 24 *1 Mask: 0080h Bit

16262 External Digital Input 23 *1 Mask: 0040h Bit

16252 External Digital Input 22 *1 Mask: 0020h Bit

16242 External Digital Input 21 *1 Mask: 0010h Bit

16232 External Digital Input 20 *1 Mask: 0008h Bit

16222 External Digital Input 19 *1 Mask: 0004h Bit

16212 External Digital Input 18 *1 Mask: 0002h Bit

16202 External Digital Input 17 *1 Mask: 0001h Bit

450144 450143 - Alarm External Digital Inputs 1 active


(reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450145 450144 - Alarms Digital Inputs 2 latched (unacknowl-


edged)

reserved

reserved

reserved

reserved

592 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

reserved

reserved

reserved

reserved

reserved

reserved

reserved

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450146 450145 - Alarms Digital Inputs 2 active (reserved)

reserved

reserved

reserved

reserved

reserved

reserved

reserved

reserved

reserved

reserved

reserved

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450147 450146 reserved

450148 450147 reserved

450149 450148 reserved

450150 450149 reserved

Flexible Thresholds

450151 450150 - Alarms Flexible thresholds 1-16 latched


(unacknowledged)

37528 easYgen-3400/3500 | Genset Control 593


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

10033 Alarm flexible limit 16 Mask: 8000h Bit

10032 Alarm flexible limit 15 Mask: 4000h Bit

10031 Alarm flexible limit 14 Mask: 2000h Bit

10030 Alarm flexible limit 13 Mask: 1000h Bit

10029 Alarm flexible limit 12 Mask: 0800h Bit

10028 Alarm flexible limit 11 Mask: 0400h Bit

10027 Alarm flexible limit 10 Mask: 0200h Bit

10026 Alarm flexible limit 9 Mask: 0100h Bit

10025 Alarm flexible limit 8 Mask: 0080h Bit

10024 Alarm flexible limit 7 Mask: 0040h Bit

10023 Alarm flexible limit 6 Mask: 0020h Bit

10022 Alarm flexible limit 5 Mask: 0010h Bit

10021 Alarm flexible limit 4 Mask: 0008h Bit

10020 Alarm flexible limit 3 Mask: 0004h Bit

10019 Alarm flexible limit 2 Mask: 0002h Bit

10018 Alarm flexible limit 1 Mask: 0001h Bit

450152 450151 - Alarms Flexible thresholds 1-16 active


(reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450153 450152 - Alarms Flexible thresholds 17-32 latched


(unacknowledged)

594 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

10049 Alarm flexible limit 32 Mask: 8000h Bit

10048 Alarm flexible limit 31 Mask: 4000h Bit

10047 Alarm flexible limit 30 Mask: 2000h Bit

10046 Alarm flexible limit 29 Mask: 1000h Bit

10045 Alarm flexible limit 28 Mask: 0800h Bit

10044 Alarm flexible limit 27 Mask: 0400h Bit

10043 Alarm flexible limit 26 Mask: 0200h Bit

10042 Alarm flexible limit 25 Mask: 0100h Bit

10041 Alarm flexible limit 24 Mask: 0080h Bit

10040 Alarm flexible limit 23 Mask: 0040h Bit

10039 Alarm flexible limit 22 Mask: 0020h Bit

10038 Alarm flexible limit 21 Mask: 0010h Bit

10037 Alarm flexible limit 20 Mask: 0008h Bit

10036 Alarm flexible limit 19 Mask: 0004h Bit

10035 Alarm flexible limit 18 Mask: 0002h Bit

10034 Alarm flexible limit 17 Mask: 0001h Bit

450154 450153 - Alarms Flexible thresholds 17-32 active


(reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450155 450154 Alarms Flexible thresholds 33-40 latched


(unacknowledged)

37528 easYgen-3400/3500 | Genset Control 595


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

10057 Alarm flexible limit 40 Mask: 0080h Bit

10056 Alarm flexible limit 39 Mask: 0040h Bit

10055 Alarm flexible limit 38 Mask: 0020h Bit

10054 Alarm flexible limit 37 Mask: 0010h Bit

10053 Alarm flexible limit 36 Mask: 0008h Bit

10052 Alarm flexible limit 35 Mask: 0004h Bit

10051 Alarm flexible limit 34 Mask: 0002h Bit

10050 Alarm flexible limit 33 Mask: 0001h Bit

450156 450155 Alarms Flexible thresholds 33-40 active


(reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450157 450156 reserved

450158 450157 reserved

596 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450159 450158 reserved

DC Analogue Values Wirebreak

450160 450159 10137 Alarms Analog Inputs Wire Break latched


(unacknowledged)

internal Mask: 0001h Bit

10014 Analog inp. 1, wire brake Mask: 0002h Bit

10015 Analog inp. 2, wire brake Mask: 0004h Bit

10060 Analog inp. 3, wire brake Mask: 0008h Bit

reserved

reserved

reserved

reserved

reserved

reserved

reserved

10068 Analog inp. 11, wire break or shortcut Mask: 0800h Bit

10069 Analog inp. 12, wire break or shortcut Mask: 1000h Bit

internal Mask: 2000h Bit

internal Mask: 4000h Bit

internal Mask: 8000h Bit

450161 450160 Alarms Analog Inputs Wire Break active


(reserved)

internal Mask: 0001h Bit

internal Mask: 0002h Bit

internal Mask: 0004h Bit

internal Mask: 0008h Bit

internal

internal

internal

internal

internal

internal

internal

internal Mask: 0800h Bit

internal Mask: 1000h Bit

internal Mask: 2000h Bit

37528 easYgen-3400/3500 | Genset Control 597


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

internal Mask: 4000h Bit

internal Mask: 8000h Bit

450162 450161 - Alarms External Analog Inputs Wire Break


latched (unacknowledged)

10221 Ext. analog inp. 1, wire break Mask: 0001h Bit

10222 Ext. analog inp. 2, wire break Mask: 0002h Bit

10223 Ext. analog inp. 3, wire break Mask: 0004h Bit

10224 Ext. analog inp. 4, wire break Mask: 0008h Bit

10225 Ext. analog inp. 5, wire break Mask: 0010h Bit

10226 Ext. analog inp. 6, wire break Mask: 0020h Bit

10227 Ext. analog inp. 7, wire break Mask: 0040h Bit

10228 Ext. analog inp. 8, wire break Mask: 0080h Bit

10229 Ext. analog inp. 9, wire break Mask: 0100h Bit

10230 Ext. analog inp. 10, wire break Mask: 0200h Bit

10231 Ext. analog inp. 11, wire break Mask: 0400h Bit

10232 Ext. analog inp. 12, wire break Mask: 0800h Bit

10233 Ext. analog inp. 13, wire break Mask: 1000h Bit

10234 Ext. analog inp. 14, wire break Mask: 2000h Bit

10235 Ext. analog inp. 15, wire break Mask: 4000h Bit

10236 Ext. analog inp. 16, wire break Mask: 8000h Bit

450163 450162 - Alarms External Analog Inputs Wire Break


active (reserved)

internal Mask: 0001h Bit

internal Mask: 0002h Bit

internal Mask: 0004h Bit

internal Mask: 0008h Bit

internal Mask: 0010h Bit

internal Mask: 0020h Bit

internal Mask: 0040h Bit

internal Mask: 0080h Bit

internal Mask: 0100h Bit

internal Mask: 0200h Bit

internal Mask: 0400h Bit

internal Mask: 0800h Bit

internal Mask: 1000h Bit

internal Mask: 2000h Bit

598 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

internal Mask: 4000h Bit

internal Mask: 8000h Bit

450164 450163 reserved

450165 450164 reserved

GAP Alarms

450166 450165 - Alarms GAP latched (unacknowledged)

5195 GAP alarm set 1 alarm 16 Mask: 8000h Bit

5189 GAP alarm set 1 alarm 15 Mask: 4000h Bit

5183 GAP alarm set 1 alarm 14 Mask: 2000h Bit

5177 GAP alarm set 1 alarm 13 Mask: 1000h Bit

5171 GAP alarm set 1 alarm 12 Mask: 0800h Bit

5165 GAP alarm set 1 alarm 11 Mask: 0400h Bit

5159 GAP alarm set 1 alarm 10 Mask: 0200h Bit

5153 GAP alarm set 1 alarm 9 Mask: 0100h Bit

5147 GAP alarm set 1 alarm 8 Mask: 0080h Bit

5141 GAP alarm set 1 alarm 7 Mask: 0040h Bit

5135 GAP alarm set 1 alarm 6 Mask: 0020h Bit

5129 GAP alarm set 1 alarm 5 Mask: 0010h Bit

5123 GAP alarm set 1 alarm 4 Mask: 0008h Bit

5117 GAP alarm set 1 alarm 3 Mask: 0004h Bit

5111 GAP alarm set 1 alarm 2 Mask: 0002h Bit

5105 GAP alarm set 1 alarm 1 Mask: 0001h Bit

450167 450166 - Alarms GAP active (reserved)

internal Mask: 8000h Bit

internal Mask: 4000h Bit

internal Mask: 2000h Bit

internal Mask: 1000h Bit

internal Mask: 0800h Bit

internal Mask: 0400h Bit

internal Mask: 0200h Bit

internal Mask: 0100h Bit

internal Mask: 0080h Bit

internal Mask: 0040h Bit

internal Mask: 0020h Bit

internal Mask: 0010h Bit

37528 easYgen-3400/3500 | Genset Control 599


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

internal Mask: 0008h Bit

internal Mask: 0004h Bit

internal Mask: 0002h Bit

internal Mask: 0001h Bit

450168 450167 reserved

450169 450168 reserved

450170 450169 reserved

450171 450170 reserved

Engine Management

Active Diagnostic Trouble Code (DM1)

450172 450171 15400 SPN of 1. entry low 16 bits of 19 bits of SPN

450173 450172 15401 15402 FMI / OC of 1. entry Hi-Byte: FMI Lo-Byte: OC

450174 450173 15403 SPN of 2. entry low 16 bits of 19 bits of SPN

450175 450174 15404 15405 FMI / OC of 2. entry Hi-Byte: FMI Lo-Byte: OC

450176 450175 15406 SPN of 3. entry low 16 bits of 19 bits of SPN

450177 450176 15407 15408 FMI / OC of 3. entry Hi-Byte: FMI Lo-Byte: OC

450178 450177 15409 SPN of 4. entry low 16 bits of 19 bits of SPN

450179 450178 15410 15411 FMI / OC of 4. entry Hi-Byte: FMI Lo-Byte: OC

450180 450179 15412 SPN of 5. entry low 16 bits of 19 bits of SPN

450181 450180 15413 15414 FMI / OC of 5. entry Hi-Byte: FMI Lo-Byte: OC

450182 450181 15415 SPN of 6. entry low 16 bits of 19 bits of SPN

450183 450182 15416 15418 FMI / OC of 6. entry Hi-Byte: FMI Lo-Byte: OC

450184 450183 15419 SPN of 7. entry low 16 bits of 19 bits of SPN

450185 450184 15420 15421 FMI / OC of 7. entry Hi-Byte: FMI Lo-Byte: OC

450186 450185 15422 SPN of 8. entry low 16 bits of 19 bits of SPN

450187 450186 15423 15424 FMI / OC of 8. entry Hi-Byte: FMI Lo-Byte: OC

450188 450187 15425 SPN of 9. entry low 16 bits of 19 bits of SPN

450189 450188 15426 15427 FMI / OC of 9. entry Hi-Byte: FMI Lo-Byte: OC

450190 450189 15428 SPN of 10. entry low 16 bits of 19 bits of SPN

450191 450190 15429 15430 FMI / OC of 10. entry Hi-Byte: FMI Lo-Byte: OC

DM1 Lamp Status

450192 450191 15395 J1939 Lamp Status DM1

internal Mask 8000h

internal Mask 4000h

On Malfunction Lamp Mask 2000h

600 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

Off Malfunction Lamp Mask 1000h

internal Mask 0800h

internal Mask 0400h

On Red Stop Lamp Mask 0200h

Off Red Stop Lamp Mask 0100h

internal Mask 0080h

internal Mask 0040h

On Amber Warning Lamp Mask 0020h

Off Amber Warning Lamp Mask 0010h

internal Mask 0008h

internal Mask 0004h

On Protect Lamp Mask 0002h

Off Protect Lamp Mask 0001h

DM2 Lamp Status

450193 450192 15445 J1939 Lamp Status DM2

internal Mask 8000h

internal Mask 4000h

On Malfunction Lamp Mask 2000h

Off Malfunction Lamp Mask 1000h

internal Mask 0800h

internal Mask 0400h

On Red Stop Lamp Mask 0200h

Off Red Stop Lamp Mask 0100h

internal Mask 0080h

internal Mask 0040h

On Amber Warning Lamp Mask 0020h

Off Amber Warning Lamp Mask 0010h

internal Mask 0008h

internal Mask 0004h

On Protect Lamp Mask 0002h

Off Protect Lamp Mask 0001h

Special Failure Codes

450194 450193 15109 J1939 MTU ADEC ECU Failure Codes 1

450195 450194 reserved

37528 easYgen-3400/3500 | Genset Control 601


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450196 450195 15304 J1939 EMR2 Engine Stop Information "Missing" Value="65535" (enum.)
(extracted from DEUTZ-specific J1939-Mes- "Error" Value="65279" "Type
sage) 9" Value="9" "Type 8"
Value="8" "Type 7"
Value="7" "Type 6"
Value="6" "Type 5"
Value="5" "Type 4"
Value="4" "Type 3"
Value="3" "Type 2"
Value="2" "Type 1"
Value="1" "Type 0"
Value="0"

450197 450196 reserved

450198 450197 15305 J1939 DLN2-Message Scania S6

Engine Coolant Temperature

J1939-Message not available Mask 8000h

Sensor fault Mask 4000h

High Temperature. Mask 2000h

NOT High Temperature Mask 1000h

Engine Oil Pressure

J1939-Message not available Mask 0800h

Sensor fault Mask 0400h

Low Pressure Mask 0200h

NOT Low Pressure Mask 0100h

High Engine Oil Level

J1939-Message not available Mask 0080h

Sensor fault Mask 0040h

High Level Mask 0020h

NOT High Level Mask 0010h

Low Engine Oil Level

J1939-Message not available Mask 0008h

Sensor fault Mask 0004h

Low Level Mask 0002h

NOT Low Level Mask 0001h

450199 450198 reserved

450200 450199 reserved

450201 450200 reserved

Values

450202 450201 15308 Engine Speed (SPN 190) 1 rpm

450203 450202 15202 Engine Coolant Temperature (SPN 110) 1 °C

602 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450204 450203 15203 Fuel temperature (SPN 174) 1 °C

450205 450204 15309 Engine Oil Temperature 1 (SPN 175) 0,1 °C

450206 450205 15205 Engine Oil Pressure (SPN 100) 1 kPa

450207 450206 15307 Fuel Rate (SPN 183) 0,1 L/h

450208 450207 15206 Coolant Level (SPN 111) 0,1 %

450209 450208 15207 Throttle position (SPN 91) 0,1 %

450210 450209 15208 Load at current Speed (SPN 92) 1 %

450211 450210 15210 Engine oil level (SPN 98) 0,1 %

450212 450211 15214 Boost pressure (SPN 102) 1 kPa

450213 450212 15215 Intake Manifold 1 Temp (SPN 105) 1 °C

450214 450213 15212 Barometric Pressure (SPN 108) 0,1 kPa

450215 450214 15213 Air inlet temperature (SPN 172) 1 °C

450216 450215 15209 Actual engine torque (SPN 513) 1 %

450217 450216 15299 Exhaust Gas Temp.(SPN 173) 0,1 °C

450218 450217 15217 Engine Intercooler Temp (SPN52) 1 °C

450219 450218 15218 Fuel Delivery Pressure (SPN94) 1 kPa

450220 450219 15219 Fuel Filter Differential Pressure (SPN95) 1 kPa

450221 450220 15220 Crankcase Pressure (SPN101) 1 kPa

450222 450221 15221 Turbo Air Inlet Pressure (SPN106) 1 kPa

450223 450222 15222 Air Filter 1 Differential Pressure (SPN107) 0,01 kPa

450224 450223 15223 Coolant Pressure (SPN109) 1 kPa

450225 450224 15224 Transmission Oil Pressure (SPN127) 1 kPa

450226 450225 15225 Fuel Rail Pressure (SPN157) 0,1 MPa

450227 450226 15226 Ambient Air Temperature (SPN171) 0,1 °C

450228 450227 15227 Turbo Oil Temperature (SPN176) 0,1 °C

450229 450228 15228 Transmission Oil Temperature (SPN177) 0,1 °C

450230 450229 15229 Auxiliary Temperature 1 (SPN441) 1 °C

450231 450230 15230 Auxiliary Temperature 2 (SPN442) 1 °C

450232 450231 15209 Actual Engine Torque (SPN513) 1 %

450233 450232 15231 Alternator Bear. 1 Temperature (SPN1122) 1 °C

450234 450233 15232 Alternator Bear. 2 Temperature (SPN1123) 1 °C

450235 450234 15233 Alternator Wind. 1 Temperature (SPN1124) 1 °C

450236 450235 15234 Alternator Wind. 2 Temperature (SPN1125) 1 °C

450237 450236 15235 Alternator Wind. 3 Temperature (SPN1126) 1 °C

450238 450237 15236 Intake Manifold 2 Temperature (SPN1131) 1 °C

37528 easYgen-3400/3500 | Genset Control 603


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450239 450238 15237 Intake Manifold 3 Temperature (SPN1132) 1 °C

450240 450239 15238 Intake Manifold 4 Temperature (SPN1133) 1 °C

450241 450240 15239 Engine Intercooler Thermostat Opening 0,1 %


(SPN1134)

450242 450241 15240 Engine Oil Temperature 2 (SPN1135) 0,1 °C

450243 450242 15241 Engine ECU Temperature (SPN1136) 0,1 °C

450244 450243 15242 Exhaust Gas Port 1 Temperatures 0,1 °C


(SPN1137)

450245 450244 15243 Exhaust Gas Port 2 Temperatures 0,1 °C


(SPN1138)

450246 450245 15244 Exhaust Gas Port 3 Temperatures 0,1 °C


(SPN1139)

450247 450246 15245 Exhaust Gas Port 4 Temperatures 0,1 °C


(SPN1140)

450248 450247 15246 Exhaust Gas Port 5 Temperatures 0,1 °C


(SPN1141)

450249 450248 15247 Exhaust Gas Port 6 Temperatures 0,1 °C


(SPN1142)

450250 450249 15248 Exhaust Gas Port 7 Temperatures 0,1 °C


(SPN1143)

450251 450250 15249 Exhaust Gas Port 8 Temperatures 0,1 °C


(SPN1144)

450252 450251 15250 Exhaust Gas Port 9 Temperatures 0,1 °C


(SPN1145)

450253 450252 15251 Exhaust Gas Port 10 Temperatures 0,1 °C


(SPN1146)

450254 450253 15252 Exhaust Gas Port 11 Temperatures 0,1 °C


(SPN1147)

450255 450254 15253 Exhaust Gas Port 12 Temperatures 0,1 °C


(SPN1148)

450256 450255 15254 Exhaust Gas Port 13 Temperatures 0,1 °C


(SPN1149)

450257 450256 15255 Exhaust Gas Port 14 Temperatures 0,1 °C


(SPN1150)

450258 450257 15256 Exhaust Gas Port 15 Temperatures 0,1 °C


(SPN1151)

450259 450258 15257 Exhaust Gas Port 16 Temperatures 0,1 °C


(SPN1152)

450260 450259 15258 Exhaust Gas Port 17 Temperatures 0,1 °C


(SPN1153)

450261 450260 15259 Exhaust Gas Port 18 Temperatures 0,1 °C


(SPN1154)

604 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450262 450261 15260 Exhaust Gas Port 19 Temperatures 0,1 °C


(SPN1155)

450263 450262 15261 Exhaust Gas Port 20 Temperatures 0,1 °C


(SPN1156)

450264 450263 15262 Main Bearing 1 Temperatures (SPN1157) 0,1 °C

450265 450264 15263 Main Bearing 2 Temperatures (SPN1158) 0,1 °C

450266 450265 15264 Main Bearing 3 Temperatures (SPN1159) 0,1 °C

450267 450266 15265 Main Bearing 4 Temperatures (SPN1160) 0,1 °C

450268 450267 15266 Main Bearing 5 Temperatures (SPN1161) 0,1 °C

450269 450268 15267 Main Bearing 6 Temperatures (SPN1162) 0,1 °C

450270 450269 15268 Main Bearing 7 Temperatures (SPN1163) 0,1 °C

450271 450270 15269 Main Bearing 8 Temperatures (SPN1164) 0,1 °C

450272 450271 15270 Main Bearing 9 Temperatures (SPN1165) 0,1 °C

450273 450272 15271 Main Bearing 10 Temperatures (SPN1166) 0,1 °C

450274 450273 15272 Main Bearing 11 Temperatures (SPN1167) 0,1 °C

450275 450274 15273 Turbo 1 Compressor Inlet Temperatures 0,1 °C


(SPN1172)

450276 450275 15274 Turbo 2 Compressor Inlet Temperatures 0,1 °C


(SPN1173)

450277 450276 15275 Turbo 3 Compressor Inlet Temperatures 0,1 °C


(SPN1174)

450278 450277 15276 Turbo 4 Compressor Inlet Temperatures 0,1 °C


(SPN1175)

450279 450278 15277 Turbo 1 Compressor Inlet Pressure 1 kPa


(SPN1176)

450280 450279 15278 Turbo 2 Compressor Inlet Pressure 1 kPa


(SPN1177)

450281 450280 15279 Turbo 3 Compressor Inlet Pressure 1 kPa


(SPN1178)

450282 450281 15280 Turbo 4 Compressor Inlet Pressure 1 kPa


(SPN1179)

450283 450282 15281 Turbo 1 Turbine Inlet Temperature 0,1 °C


(SPN1180)

450284 450283 15282 Turbo 2 Turbine Inlet Temperature (SPN 0,1 °C


1181)

450285 450284 15283 Turbo 3 Turbine Inlet Temperature (SPN 0,1 °C


1182)

450286 450285 15284 Turbo 4 Turbine Inlet Temperature 0,1 °C


(SPN1183)

450287 450286 15285 Turbo 1 Turbine Outlet Temperature 0,1 °C


(SPN1184)

37528 easYgen-3400/3500 | Genset Control 605


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450288 450287 15286 Turbo 2 Turbine Outlet Temperature 0,1 °C


(SPN1185)

450289 450288 15287 Turbo 3 Turbine Outlet Temperature (SPN 0,1 °C


1186)

450290 450289 15288 Turbo 4 Turbine Outlet Temperature 0,1 °C


(SPN1187)

450291 450290 15289 Engine Aux. Coolant Pressure (SPN1203) 1 kPa

450292 450291 15290 Pre-filter Oil Pressure (SPN1208) 1 kPa

450293 450292 15291 Engine Aux. Coolant Temperature 1 °C


(SPN1212)

450294 450293 15292 Fuel Filter Differential Pressure (SPN1382) 1 kPa

450295 450294 15293 Battery 1 Temperature (SPN1800) 1 °C

450296 450295 15294 Battery 2 Temperature (SPN1801) 1 °C

450297 450296 15295 Intake Manifold 5 Temperature (SPN1802) 1 °C

450298 450297 15296 Intake Manifold 6 Temperature (SPN1803) 1 °C

450299 450298 15297 Right Exhaust Gas Temperature (SPN2433) 0,1 °C

450300 450299 15298 Left Exhaust Gas Temperature (SPN2434) 0,1 °C

450301 450300 reserved

450302 450301 reserved

450303 450302 reserved

450304 450303 reserved

450305 450304 reserved

450306 450305 reserved

450307 450306 reserved

450308 450307 reserved

450309 450308 reserved

450310 450309 reserved

450311 450310 reserved

450312 450311 reserved

450313 450312 reserved

450314 450313 reserved

450315 450314 reserved

450316 450315 reserved

450317 450316 reserved

450318 450317 reserved

450319 450318 reserved

450320 450319 reserved

606 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450321 450320 reserved

450322 450321 reserved

AC Generator And Busbar Values (Long - 32 bits)

450323 450322 135 Total gen. power 1 W

450325 450324 136 Total gen. reactive power 1 var

450327 450326 137 Total gen. apparent power 1 VA

450329 450328 170 Av. Gen. Wye-Voltage 0.1 V

450331 450330 171 Av. Gen. Delta-Voltage 0.1 V

450333 450332 216 Av. Busbar 1 Delta-Voltage 0.1 V

450335 450334 185 Av. Gen. Current 0.001 A

450337 450336 111 Gen. current 1 0.001 A

450339 450338 112 Gen. current 2 0.001 A

450341 450340 113 Gen. current 3 0.001 A

450343 450342 161 Meas. ground current 0.001 A

450345 450344 159 Calculated ground current 0.001 A

450347 450346 108 Gen. voltage L1-L2 0.1 V

450349 450348 109 Gen. voltage L2-L3 0.1 V

450351 450350 110 Gen. voltage L3-L1 0.1 V

450353 450352 114 Gen. voltage L1-N 0.1 V

450355 450354 115 Gen. voltage L2-N 0.1 V

450357 450356 116 Gen. voltage L3-N 0.1 V

450359 450358 125 Gen. active power 1-N 1 W

450361 450360 126 Gen. active power 2-N 1 W

450363 450362 127 Gen. active power 3-N 1 W

450365 450364 182 Busbar 1: voltage L1-L2 0.1 V

450367 450366 2520 Gen. real energy 0,01 MWh

450369 450368 2522 Gen. positive reactive energy 0,01 Mvarh

450371 450370 2568 Gen. hours of operation 0,01 h

450373 450372 5542 Setpoint active power 0,1 kW

450375 450374 5640 Setpoint voltage 1 V

450377 450376 reserved

450379 450378 reserved

450381 450380 reserved

450383 450382 reserved

AC Mains Values (Long - 32 bits)

37528 easYgen-3400/3500 | Genset Control 607


Appendix
Data Protocols > Modbus > Protocol 5010 (Basic Visua...

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

450385 450384 140 Total mains power 1 W

450387 450386 150 Total mains reactive power 1 var

450389 450388 173 Av. Mains Wye-Voltage 0.1 V

450391 450390 174 Av. Mains Delta-Voltage 0.1 V

450393 450392 207 Av. Mains Current 0.001 A

450395 450394 134 Mains current L1 0.001 A

450397 450396 reserved

450399 450398 reserved

450401 450400 118 Mains voltage L1-L2 0.1 V

450403 450402 119 Mains voltage L2-L3 0.1 V

450405 450404 120 Mains voltage L3-L1 0.1 V

450407 450406 121 Mains voltage L1-N 0.1 V

450409 450408 122 Mains voltage L2-N 0.1 V

450411 450410 123 Mains voltage L3-N 0.1 V

AC System Values (Long - 32 bits)

450413 450412 217 Reserve real power in system (only valid if 1 kW


LDSS is on)

450415 450414 218 Real power in system (only valid if LDSS is 1 kW


on)

450417 450416 219 Nominal real power in system (only valid if 1 kW


LDSS is on)

450419 450418 reserved

450421 450420 reserved

450423 450422 reserved

Engine Management (Long - 32 bits)

Active Diagnostic Trouble Code (DM1)

450425 450424 15400 SPN of 1. entry full 19 bits of SPN

450427 450426 15403 SPN of 2. entry full 19 bits of SPN

450429 450428 15406 SPN of 3. entry full 19 bits of SPN

450431 450430 15409 SPN of 4. entry full 19 bits of SPN

450433 450432 15412 SPN of 5. entry full 19 bits of SPN

450435 450434 15415 SPN of 6. entry full 19 bits of SPN

450437 450436 15419 SPN of 7. entry full 19 bits of SPN

450439 450438 15422 SPN of 8. entry full 19 bits of SPN

450441 450440 15425 SPN of 9. entry full 19 bits of SPN

450443 450442 15428 SPN of 10. entry full 19 bits of SPN

608 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Additional Data Identifier > Transmit Data

Modbus Parameter Description Multiplier Units


ID
Modicon Modicon
start addr. start addr.

Values

450445 450444 15201 Total engine hours (j1939-HOURS) 1 h

9.2.4 Additional Data Identifier


9.2.4.1 Transmit Data
Remote control word 1
Object 21F7h (Parameter 503)
This object is required for remote control. The data
type is UNSIGNED16.
The internal parameter 503 of the easYgen must be
set to react on the remote control instructions. This is
performed by sending rising signals for the respective
bits (refer to Fig. 266 for the priority of start and stop
signals).

Parameter Object ID Name Unit Data type Note


no.

503 21F7h Control word 1 Bit field unsigned1


6

Bit 15 Not used

Bit 14 Not used

Bit 13 Not used

Bit 12 Not used

Bit 11 Not used

Bit 10 Not used

Bit 9 Not used

Bit 8 Not used

Bit 7 Not used

Bit 6 Not used

Bit 5 Not used

Bit 4 Ext. Acknowledge (rising To acknowledge, a 0 must be written


edge) Must be set twice and then a 1
to acknowledge

Bit 3 Must always be set to 0

Bit 2 Must always be set to 0

37528 easYgen-3400/3500 | Genset Control 609


Appendix
Data Protocols > Additional Data Identifier > Transmit Data

Parameter Object ID Name Unit Data type Note


no.

Bit 1 Stop bit (rising edge) To stop, a 0 must be written and then
a1

Bit 0 Start bit (rising edge) To start, a 0 must be written and then
a1

Table 103: Remote control telegram

Bit 0 With the rising edge of the bit, the easYgen activates the
remote request command (LogicsManager input command
Start bit
variable 04.13).

The condition of the start command will be stored and may


be used as command variable for the LogicsManager.

Bit 1 With the rising edge of the bit, the easYgen deactivates the
remote request command (LogicsManager input command
Stop bit
variable 04.13).

The condition of the start command will be stored and may


be used as command variable for the LogicsManager.

Bit 4 This bit controls the LogicsManager input command variable


04.14. The remote acknowledge bit must be set and reset
"Reset alarms"
twice to acknowledge an alarm completely. The first rising
edge disables the horn and the second rising edge resets
the alarm.

Remote start /stop The command variable "04.13 Remote request" changes to
"1" (high) if the start bit is enabled and changes back to "0"
(low) if the stop bit is enabled.

Ext. Acknowledge The command variable "04.14 Remote acknowledge" is the


reflection of the control bit. The easYgen deactivates the
horn with the first change from "0" to "1" of the logical output
"External acknowledge", and acknowledges all alarm mes-
sages, which have occurred and are no longer active, with
the second change from "0" to "1".

Fig. 266: : Remote control - start/stop priority


Fig. 266 shows the reaction of the command variable on the var-
ious status changes of the bits.

610 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Additional Data Identifier > Transmit Data

The easYgen does not react on the disabling of the


start bit, but only on the enabling of the stop bit. This
has the advantage that it is not required to maintain
the connection established for the whole time in case
of a remote start via a modem.

Remote control word 2


Object 21F8h (Parameter 504)
This object is required for remote control. The data
type is UNSIGNED16.

Bit 15 = 1

Bit 14 = 1

Bit 13 = 1

Bit 12 = 1

Bit 11 = 1

Bit 10 = 1

Bit 9 = 1

Bit 8 = 1

Bit 7 = 1 Request active power setpoint 2 – this bit activates the LogicsManager command variable [04.40]
"Remote power setpoint 2" and is dedicated for switching from active power setpoint 1 to active
power setpoint 2

Bit 6 = 1 Request power factor setpoint 2 – this bit activates the LogicsManager command variable [04.39]
"Remote PF setpoint 2" and is dedicated for switching from power factor setpoint 1 to power factor
setpoint 2

Bit 5 = 1 Request frequency setpoint 2 – this bit activates the LogicsManager command variable [04.38]
"Remote frequency setpoint 2" and is dedicated for switching from frequency setpoint 1 to fre-
quency setpoint 2

Bit 4 = 1 Request voltage setpoint 2 – this bit activates the LogicsManager command variable [04.37]
"Remote voltage setpoint 2" and is dedicated for switching from voltage setpoint 1 to voltage set-
point 2

Bit 3 = 1

Bit 2 = 1

Bit 1 = 1

Bit 0 = 1

37528 easYgen-3400/3500 | Genset Control 611


Appendix
Data Protocols > Additional Data Identifier > Transmit Data

Remote control word 3


Object 21F9h (Parameter 505)
This object is required for remote control. These
remote control bits can be used by a PLC to send con-
trol signals via SDO or PDO, which can then be used
as command variables in the LogicsManager to control
the easYgen. The data type is UNSIGNED16.

Bit 15 = 1 Remote control bit 16 (command variable 04.59)

Bit 14 = 1 Remote control bit 15 (command variable 04.58)

Bit 13 = 1 Remote control bit 14 (command variable 04.57)

Bit 12 = 1 Remote control bit 13 (command variable 04.56)

Bit 11 = 1 Remote control bit 12 (command variable 04.55)

Bit 10 = 1 Remote control bit 11 (command variable 04.54)

Bit 9 = 1 Remote control bit 10 (command variable 04.53)

Bit 8 = 1 Remote control bit 9 (command variable 04.52)

Bit 7 = 1 Remote control bit 8 (command variable 04.51)

Bit 6 = 1 Remote control bit 7 (command variable 04.50)

Bit 5 = 1 Remote control bit 6 (command variable 04.49)

Bit 4 = 1 Remote control bit 5 (command variable 04.48)

Bit 3 = 1 Remote control bit 4 (command variable 04.47)

Bit 2 = 1 Remote control bit 3 (command variable 04.46)

Bit 1 = 1 Remote control bit 2 (command variable 04.45)

Bit 0 = 1 Remote control bit 1 (command variable 04.44)

Remote active power setpoint


Object 21FBh (Parameter 507)
This value may be used as data source "[05.06] Inter-
face pwr. setp." via the Analog Manager. No password
is required to write this value.
This object is required to transmit the active power set-
point for active power control.
The data type is INTEGER32.
The value is scaled in [kW * 10].
Example
– 100 kW = 1000 = 03E8h

612 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Additional Data Identifier > Transmit Data

Remote Power Factor Set Point


Object 21FCh (Parameter 508)
This value may be used as data source "[05.12] Inter-
face PF setp." via the Analog Manager. No password
is required to write this value.
This object is required to transmit the power factor set
point for power factor control.
The data type is INTEGER16.
The valid range for this value is [-710 to 1000 to 710].
Example
– PF (cosphi) = c0.71 (capacitive) = -710 = FD3Ah
PF (cosphi) = 1.00 = 1000 = 03E8h PF (cosphi) =
i0.71 (inductive) = 710 = 02C6h Remote Fre-
quency Set Point - Object 21FDh

Remote frequency setpoint


Object 21FCh (Parameter 508)
This value may be used as data source "[05.12] Inter-
face PF setp." via the Analog Manager. No password
is required to write this value.
This object is required to transmit the power factor set-
point for power factor control.
The data type is INTEGER16.
The valid range for this value is [-710 to 1000 to 710].
Example
– PF (cosphi) = 1.00 = 1000 = 03E8h
– PF (cosphi) = i0.71 (inductive) = 710 = 02C6h

Remote voltage setpoint


Object 21FEh (Parameter 510)
This value may be used as data source "[05.09] Inter-
face volt.setp." via the Analog Manager. No password
is required to write this value.
This object is required to transmit the voltage setpoint
for voltage control.
The data type is UNSIGNED32.
The value is scaled in [V].
Example
– 400 V = 400 = 190h
– 10000 V = 10000 = 2710h

37528 easYgen-3400/3500 | Genset Control 613


Appendix
Data Protocols > Additional Data Identifier > Transmit Data

External DI request (1 to 16)


Object 3F4Dh (Parameter 8014)
This object is required to receive the state of the
external discrete inputs 1 to 16 (e.g. of a Phoenix
expansion card). The data type is UNSIGNED16.

Bit 15 External discrete input 16 [DIex16]

Bit 14 External discrete input 15 [DIex15]

Bit 13 External discrete input 14 [DIex14]

Bit 12 External discrete input 13 [DIex13]

Bit 11 External discrete input 12 [DIex12]

Bit 10 External discrete input 11 [DIex11]

Bit 9 External discrete input 10 [DIex10]

Bit 8 External discrete input 9 [DIex09]

Bit 7 External discrete input 8 [DIex08]

Bit 6 External discrete input 7 [DIex07]

Bit 5 External discrete input 6 [DIex06]

Bit 4 External discrete input 5 [DIex05]

Bit 3 External discrete input 4 [DIex04]

Bit 2 External discrete input 3 [DIex03]

Bit 1 External discrete input 2 [DIex02]

Bit 0 External discrete input 1 [DIex01]

External DI request (17 to 32)


Object 3F4Dh (Parameter 8015)
This object is required to receive the state of the
external discrete inputs 17 to 32 (e.g. of a Phoenix
expansion card). The data type is UNSIGNED16.

Bit 15 External discrete input 32 [DIex32]

Bit 14 External discrete input 31 [DIex31]

Bit 13 External discrete input 30 [DIex30]

Bit 12 External discrete input 29 [DIex29]

Bit 11 External discrete input 28 [DIex28]

Bit 10 External discrete input 27 [DIex27]

Bit 9 External discrete input 26 [DIex26]

Bit 8 External discrete input 25 [DIex25]

Bit 7 External discrete input 24 [DIex24]

614 easYgen-3400/3500 | Genset Control 37528


Appendix
Data Protocols > Additional Data Identifier > Receive Data

Bit 6 External discrete input 23 [DIex23]

Bit 5 External discrete input 22 [DIex22]

Bit 4 External discrete input 21 [DIex21]

Bit 3 External discrete input 20 [DIex20]

Bit 2 External discrete input 19 [DIex19]

Bit 1 External discrete input 18 [DIex18]

Bit 0 External discrete input 17 [DIex17]

Analog inputs
Object 4008h ff, Subindex 1 (Parameter 8200 ff)
This unscaled value is transmitted by the external
expansion board. The easYgen must be configured to
format this value accordingly. The data type is
UNSIGNED16.

The external analog inputs 1 to 16 have the following parameter


IDs:

AI # 1 2 3 4 5 6 7 8

Object 4008 4009 400A 400B 400C 400D 400E 400F

ID 8200 8201 8202 8203 8204 8205 8206 8207

AI # 9 10 11 12 13 14 15 16

Object 4010 4011 4012 4013 4014 4015 4016 4017

ID 8208 8209 8210 8211 8212 8213 8214 8215

9.2.4.2 Receive Data


External DO control (1 to 16)
Object 34F5h (Parameter 8005)
This object is required to control the external outputs
(relays) 1 to 16 (e.g. of a Phoenix expansion card).
The data data type is UNSIGNED16.

Bit 15 External discrete output 16 [Rex16]

Bit 14 External discrete output 15 [Rex15]

Bit 13 External discrete output 14 [Rex14]

Bit 12 External discrete output 13 [Rex13]

Bit 11 External discrete output 12 [Rex12]

Bit 10 External discrete output 11 [Rex11]

37528 easYgen-3400/3500 | Genset Control 615


Appendix
Data Protocols > Additional Data Identifier > Receive Data

Bit 9 External discrete output 10 [Rex10]

Bit 8 External discrete output 9 [Rex09]

Bit 7 External discrete output 8 [Rex08]

Bit 6 External discrete output 7 [Rex07]

Bit 5 External discrete output 6 [Rex06]

Bit 4 External discrete output 5 [Rex05]

Bit 3 External discrete output 4 [Rex04]

Bit 2 External discrete output 3 [Rex03]

Bit 1 External discrete output 2 [Rex02]

Bit 0 External discrete output 1 [Rex01]

External DO control (17 to 32)


Object 34F9h (Parameter 8009)
This object is required to control the external outputs
(relays) 17 to 32 (e.g. of a Phoenix expansion card).
The data type is UNSIGNED16.

Bit 15 External discrete output 32 [Rex32]

Bit 14 External discrete output 31 [Rex31]

Bit 13 External discrete output 30 [Rex30]

Bit 12 External discrete output 29 [Rex29]

Bit 11 External discrete output 28 [Rex28]

Bit 10 External discrete output 27 [Rex27]

Bit 9 External discrete output 26 [Rex26]

Bit 8 External discrete output 25 [Rex25]

Bit 7 External discrete output 24 [Rex24]

Bit 6 External discrete output 23 [Rex23]

Bit 5 External discrete output 22 [Rex22]

Bit 4 External discrete output 21 [Rex21]

Bit 3 External discrete output 20 [Rex20]

Bit 2 External discrete output 19 [Rex19]

Bit 1 External discrete output 18 [Rex18]

Bit 0 External discrete output 17 [Rex17]

616 easYgen-3400/3500 | Genset Control 37528


Appendix
Analog Manager Reference > Data Sources > Group 00: Internal Values

Analog outputs
Object 4008h ff, Subindex 1 (Parameter ID 10246 ff)
This unscaled value is transmitted by the external
expansion board. The easYgen must be configured to
format this value accordingly. The data type is
UNSIGNED16.

The external analog outputs 1 to 4 have the following parameter


IDs:

AI # 1 2 3 4

Object 4806hex 4810hex 481Ahex 4824hex

ID 10246 10256 10266 10276

9.3 Analog Manager Reference

For a description of the configuration parameters for


the analog output refer to the Ä Chapter 4.5.7 ‘Analog
Outputs 1/2’ on page 220
For a description of the configuration parameters for
the flexible limits refer to Ä Chapter 4.4.5 ‘Flexible
Limits’ on page 165.

9.3.1 Data Sources


To enhance flexibility of programming the functions of the
easYgen-3000 Series, an analog manager is used.
All analog values, which are delivered by the easYgen may be
used as data sources for the analog outputs (refer to Ä Chapter
4.5.7 ‘Analog Outputs 1/2’ on page 220), the flexible limit moni-
toring (refer to Ä Chapter 4.4.5 ‘Flexible Limits’ on page 165), and
the controller setpoints (refer to Ä Chapter 4.5.12 ‘Configure Con-
troller’ on page 265).

– Every data source is indicated by a group number


and a sub-number.
– Some values are percentage values and relate to
reference values.

9.3.1.1 Group 00: Internal Values

Analog input # Data source Reference value

00.01 Engine speed Rated speed

00.02 Voltage bias 0 to 10000

37528 easYgen-3400/3500 | Genset Control 617


Appendix
Analog Manager Reference > Data Sources > Group 01: Generator Values

Analog input # Data source Reference value

00.03 Speed bias 0 to 10000

00.04 Battery voltage Battery voltage 24 V

00.05 Analog input D+ (auxiliary excitation) Battery voltage 24 V

00.06 Calculated ground current Generator rated current

00.07 Measured ground current Ground current transformer ratio setting (parameter
1811 Äp. 90)

00.08 PID 1 bias 0 to 10000

00.09 PID 2 bias 0 to 10000

00.10 PID 3 bias 0 to 10000

00.11 System active nominal power System rated active power (parameter
1825 Äp. 85), (own segment)

00.12 System total real power System rated active power (parameter
1825 Äp. 85), (own segment)

00.13 System reserve real power System rated active power (parameter
1825 Äp. 85), (own segment)

00.14 Active power LS5 Mains rated active power (parameter 1748 Äp. 85)

00.15 Reactive power LS5 Mains rated reactive power (parameter


1746 Äp. 85)

9.3.1.2 Group 01: Generator Values

Analog input # Data source Reference value

01.01 Generator voltage wye average (phase-neutral) Generator rated voltage

01.02 Generator voltage L1-N Generator rated voltage

01.03 Generator voltage L2-N Generator rated voltage

01.04 Generator voltage L3-N Generator rated voltage

01.05 Generator voltage delta average (phase-phase) Generator rated voltage

01.06 Generator voltage L1-L2 Generator rated voltage

01.07 Generator voltage L2-L3 Generator rated voltage

01.08 Generator voltage L3-L1 Generator rated voltage

01.09 Generator frequency Rated frequency

01.10 Generator frequency L1-L2 Rated frequency

01.11 Generator frequency L2-L3 Rated frequency

01.12 Generator frequency L3-L1 Rated frequency

01.13 Generator current average Generator rated current

01.14 Generator current L1 Generator rated current

01.15 Generator current L2 Generator rated current

01.16 Generator current L3 Generator rated current

01.17 Generator maximum current L1 Generator rated current

618 easYgen-3400/3500 | Genset Control 37528


Appendix
Analog Manager Reference > Data Sources > Group 02: Mains Values

Analog input # Data source Reference value

01.18 Generator maximum current L2 Generator rated current

01.19 Generator maximum current L3 Generator rated current

01.20 Generator power factor Power factor 1

01.21 Generator power factor L1 Power factor 1

01.22 Generator power factor L2 Power factor 1

01.23 Generator power factor L3 Power factor 1

01.24 Generator total real power Generator rated real power

01.25 Generator real power L1-N Generator rated real power

01.26 Generator real power L2-N Generator rated real power

01.27 Generator real power L3-N Generator rated real power

01.28 Generator total reactive power Generator rated reactive power

01.29 Generator reactive power L1-N Generator rated reactive power

01.30 Generator reactive power L2-N Generator rated reactive power

01.31 Generator reactive power L3-N Generator rated reactive power

01.32 Generator total apparent power Generator rated real and reactive power

01.33 Generator apparent power L1-N Generator rated real and reactive power

01.34 Generator apparent power L2-N Generator rated real and reactive power

01.35 Generator apparent power L3-N Generator rated real and reactive power

9.3.1.3 Group 02: Mains Values

Analog input # Data source Reference value

02.01 Mains voltage wye average (phase-neutral) Mains rated voltage

02.02 Mains voltage L1-N Mains rated voltage

02.03 Mains voltage L2-N Mains rated voltage

02.04 Mains voltage L3-N Mains rated voltage

02.05 Mains voltage delta average (phase-phase) Mains rated voltage

02.06 Mains voltage L1-L2 Mains rated voltage

02.07 Mains voltage L2-L3 Mains rated voltage

02.08 Mains voltage L3-L1 Mains rated voltage

02.09 Mains frequency Rated frequency

02.10 Mains frequency L1-L2 Rated frequency

02.11 Mains frequency L2-L3 Rated frequency

02.12 Mains frequency L3-L1 Rated frequency

02.13 Mains current average Mains rated current

02.14 Mains current L1 Mains rated current

02.17 Maximum mains current L1 Mains rated current

37528 easYgen-3400/3500 | Genset Control 619


Appendix
Analog Manager Reference > Data Sources > Group 05: Controller Setpo...

Analog input # Data source Reference value

02.20 Mains power factor Power factor 1

02.21 Mains power factor L1 Power factor 1

02.24 Mains total power Mains rated real power

02.25 Mains power L1-N Mains rated real power

02.28 Mains total reactive power Mains rated reactive power

02.29 Mains reactive power L1-N Mains rated reactive power

02.32 Mains total apparent power Mains rated real and reactive power

02.33 Mains apparent power L1-N Mains rated real and reactive power

9.3.1.4 Group 03: Busbar 1 Values

Analog input # Data source Reference value

03.01 Busbar 1 average voltage Busbar 1 rated voltage

03.02 Busbar 1 voltage L1-L2 Busbar 1 rated voltage

03.05 Busbar 1 frequency Rated frequency

03.06 Busbar 1 frequency L1-L2 Rated frequency

9.3.1.5 Group 05: Controller Setpoints

Analog input # Data source Reference value

05.01 Internal frequency set point 1

05.02 Internal frequency set point 2

05.03 Interface frequency set point

05.04 Internal power set point 1

05.05 Internal power set point 2

05.06 Interface power set point

05.07 Internal voltage set point 1

05.08 Internal voltage set point 2

05.09 Interface voltage set point

05.10 Internal power factor set point 1

05.11 Internal power factor set point 2

05.12 Interface power factor set point

05.13 Discrete f +/-

05.14 Discrete P +/-

05.15 Discrete V +/-

05.16 Discrete PF +/-

620 easYgen-3400/3500 | Genset Control 37528


Appendix
Analog Manager Reference > Data Sources > Group 07: Engine Values 1 ...

Analog input # Data source Reference value

05.17 Used frequency setpoint

05.18 Used frequency setpoint ramp

05.19 Used power setpoint

05.20 Used power setpoint ramp

05.21 Used voltage setpoint

05.22 Used voltage setpoint ramp

05.23 Used PF setpoint

05.24 Used PF setpoint ramp

05.25 Internal PID 1 setpoint

05.26 Internal PID 1 setpoint

05.27 Internal PID 1 setpoint

9.3.1.6 Group 06: DC Analog Input Values

Analog input # Data source Reference value

06.01 Analog input 1 Display value format (Ä Table ‘Display value format’
on page 621)

06.02 Analog input 2 Display value format (Ä Table ‘Display value format’
on page 621)

06.03 Analog input 3 Display value format (Ä Table ‘Display value format’
on page 621)

If the analog input type (parameter 1000 Äp. 205) is configured to


VDO or Pt100, the following display value formats apply:

Analog input Display value Example value Example format


type format

VDO 5 bar 0.01 bar 5.0 bar 500

VDO 10 bar 0.01 bar 6.6 bar 660

VDO 120°C 1°C 69°C 69

VDO 150°C 1°C 73°C 73

Pt100 1°C 103°C 103

Table 104: Display value format

9.3.1.7 Group 07: Engine Values 1 (J1939)

Analog input # Data source Reference value

07.01 SPN 52: Engine Intercooler

07.02 SPN 91: Throttle Position

37528 easYgen-3400/3500 | Genset Control 621


Appendix
Analog Manager Reference > Data Sources > Group 07: Engine Values 1 ...

Analog input # Data source Reference value

07.03 SPN 92: Load At Current Speed

07.04 SPN 94: Fuel Delivery Pressure

07.05 SPN 95: Fuel Filter Difference Pressure

07.06 SPN 98: Engine Oil Level

07.07 SPN 100: Engine Oil Pressure

07.08 SPN 101: Crankcase Pressure

07.09 SPN 102: Boost Pressure

07.10 SPN 105: Intake Manifold 1 Temperature

07.11 SPN 106: Turbo Air Inlet Pressure

07.12 SPN 107: Air Filter 1 Difference Pressure

07.13 SPN 108: Barometric Pressure

07.14 SPN 109: Coolant Pressure

07.15 SPN 110: Engine Coolant Temperature

07.16 SPN 111: Coolant Level

07.17 SPN 127: Transmission Oil Pressure

07.18 SPN 157: Fuel Rail Pressure

07.19 SPN 171: Ambient Air Temperature

07.20 SPN 172: Air Inlet Temperature

07.21 SPN 173: Exhaust Gas Temperature

07.22 SPN 174: Fuel Temperature

07.23 SPN 175: Engine Oil Temperature 1

07.24 SPN 176: Turbo Oil Temperature

07.25 SPN 177: Transmission Oil Temperature

07.26 SPN 183: Fuel Rate

07.27 SPN 190: Engine Speed

07.28 SPN 441: Auxiliary Temperature 1

07.29 SPN 442: Auxiliary Temperature 2

07.30 SPN 513: Actual Engine Torque

07.31 SPN 1122: Alternator Bearing 1 Temperature

07.32 SPN 1123: Alternator Bearing 2 Temperature

07.33 SPN 1124: Alternator Winding 1 Temperature

07.34 SPN 1125: Alternator Winding 2 Temperature

07.35 SPN 1126: Alternator Winding 3 Temperature

07.36 SPN 1131: Intake Manifold 2 Temperature

07.37 SPN 1132: Intake Manifold 3 Temperature

07.38 SPN 1133: Intake Manifold 4 Temperature

07.39 SPN 1134: Engine Thermostat

622 easYgen-3400/3500 | Genset Control 37528


Appendix
Analog Manager Reference > Data Sources > Group 07: Engine Values 1 ...

Analog input # Data source Reference value

07.40 SPN 1135: Engine Oil Temperature 2

07.41 SPN 1136: Engine ECU Temperature

07.42 SPN 1137: Exhaust Gas Port 1 Temperature

07.43 SPN 1138: Exhaust Gas Port 2 Temperature

07.44 SPN 1139: Exhaust Gas Port 3 Temperature

07.45 SPN 1140: Exhaust Gas Port 4 Temperature

07.46 SPN 1141: Exhaust Gas Port 5 Temperature

07.47 SPN 1142: Exhaust Gas Port 6 Temperature

07.48 SPN 1143: Exhaust Gas Port 7 Temperature

07.49 SPN 1144: Exhaust Gas Port 8 Temperature

07.50 SPN 1145: Exhaust Gas Port 9 Temperature

07.51 SPN 1146: Exhaust Gas Port 10 Temperature

07.52 SPN 1147: Exhaust Gas Port 11 Temperature

07.53 SPN 1148: Exhaust Gas Port 12 Temperature

07.54 SPN 1149: Exhaust Gas Port 13 Temperature

07.55 SPN 1150: Exhaust Gas Port 14 Temperature

07.56 SPN 1151: Exhaust Gas Port 15 Temperature

07.57 SPN 1152: Exhaust Gas Port 16 Temperature

07.58 SPN 1153: Exhaust Gas Port 17 Temperature

07.59 SPN 1154: Exhaust Gas Port 18 Temperature

07.60 SPN 1155: Exhaust Gas Port 19 Temperature

07.61 SPN 1156: Exhaust Gas Port 20 Temperature

07.62 SPN 1157: Main Bearing 1 Temperature

07.63 SPN 1158: Main Bearing 2 Temperature

07.64 SPN 1159: Main Bearing 3 Temperature

07.65 SPN 1160: Main Bearing 4 Temperature

07.66 SPN 1161: Main Bearing 5 Temperature

07.67 SPN 1162: Main Bearing 6 Temperature

07.68 SPN 1163: Main Bearing 7 Temperature

07.69 SPN 1164: Main Bearing 8 Temperature

07.70 SPN 1165: Main Bearing 9 Temperature

07.71 SPN 1166: Main Bearing 10 Temperature

07.72 SPN 1167: Main Bearing 11 Temperature

07.73 SPN 1172: Turbo 1 Compressor Inlet Temperature

07.74 SPN 1173: Turbo 2 Compressor Inlet Temperature

07.75 SPN 1174: Turbo 3 Compressor Inlet Temperature

07.76 SPN 1175: Turbo 4 Compressor Inlet Temperature

37528 easYgen-3400/3500 | Genset Control 623


Appendix
Analog Manager Reference > Data Sources > Group 08: External Analog ...

Analog input # Data source Reference value

07.77 SPN 1176: Turbo 1 Compressor Inlet pressure

07.78 SPN 1177: Turbo 2 Compressor Inlet pressure

07.79 SPN 1178: Turbo 3 Compressor Inlet pressure

07.80 SPN 1179: Turbo 4 Compressor Inlet pressure

07.81 SPN 1180: Turbo 1 Inlet Temperature

07.82 SPN 1181: Turbo 2 Inlet Temperature

07.83 SPN 1182: Turbo 3 Inlet Temperature

07.84 SPN 1183: Turbo 4 Inlet Temperature

07.85 SPN 1184: Turbo 1 Outlet Temperature

07.86 SPN 1185: Turbo 2 Outlet Temperature

07.87 SPN 1186: Turbo 3 Outlet Temperature

07.88 SPN 1187: Turbo 4 Outlet Temperature

07.89 SPN 1203: Engine Auxiliary Coolant Pressure

07.90 SPN 1208: Pre-Filter Oil Pressure

07.91 SPN 1212: Engine Auxiliary Coolant Temperature

07.92 SPN 1382: Fuel Filter Difference Pressure

07.93 SPN 1800: Battery 1 Temperature

07.94 SPN 1801: Battery 2 Temperature

07.95 SPN 1802: Intake Manifold 5 Temperature

07.96 SPN 1803: Intake Manifold 6 Temperature

07.97 SPN 2433: Right Exhaust Gas Temperature

07.98 SPN 2434: Left Exhaust Gas Temperature

07.99 SPN 2629: Turbo 1 Compressor Outlet Temperature

9.3.1.8 Group 08: External Analog Input Values

Analog input # Data source Reference value

08.01 Ext. analog input 1 Display value format (Ä Table ‘Display value format’
on page 621)

08.02 Ext. analog input 2 Display value format (Ä Table ‘Display value format’
on page 621)

08.03 Ext. analog input 3 Display value format (Ä Table ‘Display value format’
on page 621)

08.04 Ext. analog input 4 Display value format (Ä Table ‘Display value format’
on page 621)

08.05 Ext. analog input 5 Display value format (Ä Table ‘Display value format’
on page 621)

08.06 Ext. analog input 6 Display value format (Ä Table ‘Display value format’
on page 621)

624 easYgen-3400/3500 | Genset Control 37528


Appendix
Analog Manager Reference > Reference Values > Generator Rated Voltage

Analog input # Data source Reference value

08.07 Ext. analog input 7 Display value format (Ä Table ‘Display value format’
on page 621)

08.08 Ext. analog input 8 Display value format (Ä Table ‘Display value format’
on page 621)

08.09 Ext. analog input 9 Display value format (Ä Table ‘Display value format’
on page 621)

08.10 Ext. analog input 10 Display value format (Ä Table ‘Display value format’
on page 621)

08.11 Ext. analog input 11 Display value format (Ä Table ‘Display value format’
on page 621)

08.12 Ext. analog input 12 Display value format (Ä Table ‘Display value format’
on page 621)

08.13 Ext. analog input 13 Display value format (Ä Table ‘Display value format’
on page 621)

08.14 Ext. analog input 14 Display value format (Ä Table ‘Display value format’
on page 621)

08.15 Ext. analog input 15 Display value format (Ä Table ‘Display value format’
on page 621)

08.16 Ext. analog input 16 Display value format (Ä Table ‘Display value format’
on page 621)

9.3.1.9 Group 09: Engine Values 2 (J1939)

Analog input # Data source Reference value

09.01 SPN 3644: Engine Derate Request Gen. rated active power [kW] (parameter
1752 Äp. 85)

9.3.2 Reference Values


9.3.2.1 Generator Rated Voltage
All generator voltage values (wye, delta, and average values) refer
to the generator rated voltage (parameter 1766 Äp. 84).

37528 easYgen-3400/3500 | Genset Control 625


Appendix
Analog Manager Reference > Reference Values > Rated Frequency

Analog output example n The generator rated voltage (parameter 1766 on page 40) is
configured to 400 V.
n The source value at maximum output is configured to
110.00% (of the rated voltage i.e. 440 V).
n The source value at minimum output is configured to 10.00%
(of the rated voltage i.e. 40 V).
n The analog output range is configured to 0 to 20 mA.
n If a generator voltage of 40 V (or below) is measured, the
analog output issues its lower limit (i.e. 0 mA).
n If a generator voltage of 440 V (or above) is measured, the
analog output issues its upper limit (i.e. 20 mA).
n If a generator voltage of 240 V is measured, the analog
output issues 50 % of its upper limit (i.e. 10 mA).
n If a generator voltage of 400 V is measured, the analog
output issues 90 % of its upper limit (i.e. 18 mA).

Flexible limit example n The generator rated voltage (parameter 1766 Äp. 84) is
configured to 400 V.
n If the flexible limit is to be configured to 110.00% (of the
rated voltage i.e. 440 V), it must be entered as 11000.

9.3.2.2 Mains Rated Voltage


All mains voltage values (wye, delta, average, and peak values)
refer to the mains rated voltage (parameter 1768 Äp. 84).

Analog output example n The mains rated voltage (parameter 1768 Äp. 84) is config-
ured to 400 V.
n The source value at maximum output is configured to
110.00% (of the rated voltage i.e. 440 V).
n The source value at minimum output is configured to 10.00%
(of the rated voltage i.e. 40 V).
n The analog output range is configured to 0 to 20 mA.
n If a mains voltage of 40 V (or below) is measured, the
analog output issues its lower limit (i.e. 0 mA).
n If a mains voltage of 440 V (or above) is measured, the
analog output issues its upper limit (i.e. 20 mA).
n If a mains voltage of 240 V is measured, the analog output
issues 50 % of its upper limit (i.e. 10 mA).
n If a mains voltage of 400 V is measured, the analog output
issues 90 % of its upper limit (i.e. 18 mA).

Flexible limit example n The mains rated voltage (parameter 1768 Äp. 84) is config-
ured to 400 V.
n If the flexible limit is to be configured to 110.00% (of the
rated voltage i.e. 440 V), it must be entered as 11000.

9.3.2.3 Rated Frequency


All frequency values (generator, mains, busbar 1) refer to the rated
system frequency (parameter 1750 Äp. 84).

626 easYgen-3400/3500 | Genset Control 37528


Appendix
Analog Manager Reference > Reference Values > Generator Rated Reactive P...

Analog output example n The rated system frequency (parameter 1750 Äp. 84) is
configured to 50 Hz.
n The source value at maximum output is configured to
110.00% (of the rated frequency i.e. 55 Hz).
n The source value at minimum output is configured to 90.00%
(of the rated frequency i.e. 45 Hz).
n The analog output range is configured to 0 to 20 mA.
n If a frequency of 45 Hz (or below) is measured, the analog
output issues its lower limit (i.e. 0 mA).
n If a frequency of 55 Hz (or above) is measured, the analog
output issues its upper limit (i.e. 20 mA).
n If a frequency of 50 Hz is measured, the analog output
issues 50 % of its upper limit (i.e. 10 mA).
n If a frequency of 51 Hz is measured, the analog output
issues 60 % of its upper limit (i.e. 12 mA).

Flexible limit example n The rated system frequency (parameter 1750 Äp. 84) is
configured to 50 Hz.
n If the flexible limit is to be configured to 105.00% (of the
rated frequency i.e. 52.5 Hz), it must be entered as 10500.

9.3.2.4 Generator Rated Active Power


All generator active power values refer to the generator rated
active power (parameter 1752 Äp. 85).

Analog output example n The generator rated active power (parameter 1752 Äp. 85)
is configured to 500 kW.
n The source value at maximum output is configured to
120.00% (of the rated active power i.e. 600 kW).
n The source value at minimum output is configured to 0.00%
(of the rated active power i.e. 0 kW).
n The analog output range is configured to 0 to 20 mA.
n If an active power of 0 kW is measured, the analog output
issues its lower limit (i.e. 0 mA).
n If an active power of 600 kW (or above) is measured, the
analog output issues its upper limit (i.e. 20 mA).
n If an active power of 300 kW is measured, the analog output
issues 50 % of its upper limit (i.e. 10 mA).
n If an active power of 120 kW is measured, the analog output
issues 20 % of its upper limit (i.e. 4 mA).

Flexible limit example n The generator rated active power (parameter 1752 Äp. 85)
is configured to 500 kW.
n If the flexible limit is to be configured to 120.00% (of the
rated active power i.e. 600 kW), it must be entered as
12000.

9.3.2.5 Generator Rated Reactive Power


All generator reactive power values refer to the generator rated
reactive power (parameter 1758 Äp. 85).

37528 easYgen-3400/3500 | Genset Control 627


Appendix
Analog Manager Reference > Reference Values > Mains Rated Voltage

Analog output example n The generator rated reactive power (param-


eter 1758 Äp. 85) is configured to 500 kvar.
n The source value at maximum output is configured to
120.00% (of the rated reactive power i.e. 600 kvar).
n The source value at minimum output is configured to 0.00%
(of the rated reactive power i.e. 0 kvar).
n The analog output range is configured to 0 to 20 mA.
n If a reactive power of 0 kvar is measured, the analog output
issues its lower limit (i.e. 0 mA).
n If a reactive power of 600 kvar (or above) is measured, the
analog output issues its upper limit (i.e. 20 mA).
n If a reactive power of 300 kvar is measured, the analog
output issues 50 % of its upper limit (i.e. 10 mA).
n If a reactive power of 120 kvar is measured, the analog
output issues 20 % of its upper limit (i.e. 4 mA).

Flexible limit example n The generator rated reactive power (param-


eter 1758 Äp. 85) is configured to 500 kvar.
n If the flexible limit is to be configured to 120.00% (of the
rated reactive power i.e. 600 kvar), it must be entered as
12000.

The above example is valid for inductive/lagging


power. If capacitive/leading power is to be output, the
settings for the source value at min/max output must
be negative.

9.3.2.6 Mains Rated Voltage


All mains active power values refer to the mains rated active power
(parameter 1748 Äp. 85).

Analog output example n The mains rated active power (parameter 1748 Äp. 85) is
configured to 500 kW.
n The source value at maximum output is configured to
120.00% (of the rated active power i.e. 600 kW).
n The source value at minimum output is configured to 0.00%
(of the rated active power i.e. 0 kW)
n The analog output range is configured to 0 to 20 mA.
n If a real power of 0 kW is measured, the analog output
issues its lower limit (i.e. 0 mA).
n If a real power of 600 kW (or above) is measured, the analog
output issues its upper limit (i.e. 20 mA).
n If a real power of 300 kW is measured, the analog output
issues 50 % of its upper limit (i.e. 10 mA).
n If a real power of 120 kW is measured, the analog output
issues 20 % of its upper limit (i.e. 4 mA).

628 easYgen-3400/3500 | Genset Control 37528


Appendix
Analog Manager Reference > Reference Values > Generator Rated Apparent P...

Flexible limit example n The mains rated active power (parameter 1748 Äp. 85) is
configured to 500 kW.
n If the flexible limit is to be configured to 120.00% (of the
rated active power i.e. 600 kW), it must be entered as
12000.

9.3.2.7 Mains Rated Reactive Power


All mains reactive power values refer to the mains rated reactive
power (parameter 1746 Äp. 85).

Analog output example n The mains rated reactive power (parameter 1746 Äp. 85) is
configured to 500 kvar.
n The source value at maximum output is configured to
120.00% (of the rated reactive power i.e. 600 kvar).
n The source value at minimum output is configured to 0.00%
(of the rated reactive power i.e. 0 kvar).
n The analog output range is configured to 0 to 20 mA.
n If a reactive power of 0 kvar is measured, the analog output
issues its lower limit (i.e. 0 mA).
n If a reactive power of 600 kvar (or above) is measured, the
analog output issues its upper limit (i.e. 20 mA).
n If a reactive power of 300 kvar is measured, the analog
output issues 50 % of its upper limit (i.e. 10 mA).
n If a reactive power of 120 kvar is measured, the analog
output issues 20 % of its upper limit (i.e. 4 mA).

Flexible limit example n The mains rated reactive power (parameter 1746 Äp. 85) is
configured to 500 kvar.
n If the flexible limit is to be configured to 120.00% (of the
rated reactive power i.e. 600 kvar), it must be entered as
12000.

9.3.2.8 Generator Rated Apparent Power


All generator apparent power values refer to the generator rated
active power (parameter 1752 Äp. 85) and generator rated reac-
tive power (parameter 1758 Äp. 85).
The generator rated apparent power S is calculated using the real
power P and the reactive power Q according to this formula:
n S = √(P2 + Q2)

37528 easYgen-3400/3500 | Genset Control 629


Appendix
Analog Manager Reference > Reference Values > Mains Rated Apparent Power

Analog output example n The generator rated active power (parameter 1752 Äp. 85)
is configured to 200 kW.
n The generator rated reactive power (parameter 1758 Äp. 85
is configured to 200 kvar.
n The generator rated apparent power is:
S = √(2002 + 2002) = 282.84 kVA.
n The source value at maximum output is configured to
120.00% (of the rated apparent power i.e. 339.41 kVA).
n The source value at minimum output is configured to 0.00%
(of the rated apparent power i.e. 0 kVA).
n The analog output range is configured to 0 to 20 mA.
n If an apparent power of 0 kVA is measured, the analog
output issues its lower limit (i.e. 0 mA).
n If an apparent power of 339.41 kVA (or above) is measured,
the analog output issues its upper limit (i.e. 20 mA).
n If an apparent power of 169.71 kVA is measured, the analog
output issues 50 % of its upper limit (i.e. 10 mA).
n If an apparent power of 67.88 kVA is measured, the analog
output issues 20 % of its upper limit (i.e. 4 mA).

Flexible limit example n The generator rated active power (parameter 1752 Äp. 85)
is configured to 200 kW.
n The generator rated reactive power (param-
eter 1758 Äp. 85) is configured to 200 kvar.
n The generator rated apparent power is:
S = √(2002 + 2002) = 282.84 kVA.
n If the flexible limit is to be configured to 120.00% (of the
rated apparent power i.e. 339.41 kVA), it must be entered as
12000.

9.3.2.9 Mains Rated Apparent Power


All mains apparent power values refer to the mains rated active
power (parameter 1748 Äp. 85) and mains rated reactive power
(parameter 1746 Äp. 85).
The mains rated apparent power S is calculated using the real
power P and the reactive power Q according to this formula:
n S = √(P2 + Q2)

630 easYgen-3400/3500 | Genset Control 37528


Appendix
Analog Manager Reference > Reference Values > Generator / Mains Power Fa...

Analog output example n The mains rated active power (parameter 1748 Äp. 85) is
configured to 200 kW.
n The mains rated reactive power (parameter 1746 Äp. 85 is
configured to 200 kvar.
n The mains rated apparent power is:
S = √(2002 + 2002) = 282.84 kVA.
n The source value at maximum output is configured to
120.00% (of the rated apparent power i.e. 339.41 kVA).
n The source value at minimum output is configured to 0.00%
(of the rated apparent power i.e. 0 kVA).
n The analog output range is configured to 0 to 20 mA.
n If an apparent power of 0 kVA is measured, the analog
output issues its lower limit (i.e. 0 mA).
n If an apparent power of 339.41 kVA (or above) is measured,
the analog output issues its upper limit (i.e. 20 mA).
n If an apparent power of 169.71 kVA is measured, the analog
output issues 50 % of its upper limit (i.e. 10 mA).
n If an apparent power of 67.88 kVA is measured, the analog
output issues 20 % of its upper limit (i.e. 4 mA).

Flexible limit example n The mains rated active power (parameter 1748 Äp. 85) is
configured to 200 kW.
n The mains rated reactive power (parameter 1746 Äp. 85) is
configured to 200 kvar.
n The mains rated apparent power is:
S = √(2002 + 2002) = 282.84 kVA.
n If the flexible limit is to be configured to 120.00% (of the
rated apparent power i.e. 339.41 kVA), it must be entered as
12000.

9.3.2.10 Generator / Mains Power Factor


The power factor is scaled linear over a range from 0001 to 9999
according to the following:
n Power factor leading 0.01 corresponds with a value of 0001
(i.e. 00.01% of the value range).
n Power factor leading 0.50 corresponds with a value of 2500
(i.e. 25.00% of the value range).
n Power factor leading 0.80 corresponds with a value of 4000
(i.e. 40.00% of the value range).
n Power factor 1.00 corresponds with a value of 5000 (i.e.
50.00% of the value range).
n Power factor lagging 0.80 corresponds with a value of 6000
(i.e. 60.00% of the value range).
n Power factor lagging 0.50 corresponds with a value of 7500
(i.e. 75.00% of the value range).
n Power factor lagging 0.01 corresponds with a value of 9999
(i.e. 99.99% of the value range).

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Appendix
Analog Manager Reference > Reference Values > Generator Rated Current

Fig. 267: Power factor scaling

Analog output example n The source value at maximum output is configured to 10000.
n The source value at minimum output is configured to 00000.
n The analog output range is configured to 0 to 20 mA.
n If a power factor of leading 0.8 is measured, the analog
output issues 40% of its upper limit (i.e. 8 mA).
n If a power factor of leading 1 is measured, the analog output
issues 50% of its upper limit (i.e. 10 mA).
n If a power factor of lagging 0.9 is measured, the analog
output issues 55% of its upper limit (i.e. 11 mA).

Flexible limit example n If a power factor of leading 0.95 is measured, the issued
value is 4750.
n If a power factor of leading 1 is measured, the issued value
is 5000.
n If a power factor of lagging 0.8 is measured, the issued
value is 6000.

9.3.2.11 Generator Rated Current


All generator current values (line, average, and peak values) refer
to the generator rated current (parameter 1754 Äp. 85).

Analog output example n The generator rated current (parameter 1754 Äp. 85) is con-
figured to 1000 A.
n The source value at maximum output is configured to
110.00% (of the rated current i.e. 1100 A).
n The source value at minimum output is configured to 10.00%
(of the rated current i.e. 100 A).
n The analog output range is configured to 0 to 20 mA.
n If a generator current of 100 A (or below) is measured, the
analog output issues its lower limit (i.e. 0 mA).
n If a generator current of 1100 A (or above) is measured, the
analog output issues its upper limit (i.e. 20 mA).
n If a generator current of 600 A is measured, the analog
output issues 50 % of its upper limit (i.e. 10 mA).
n If a generator current of 300 A is measured, the analog
output issues 20 % of its upper limit (i.e. 4 mA).

Flexible limit example n The generator rated current (parameter 1754 Äp. 85) is con-
figured to 1000 A.
n If the flexible limit is to be configured to 110.00% (of the
rated current i.e. 1100 A), it must be entered as 11000.

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Appendix
Analog Manager Reference > Reference Values > Rated Speed

9.3.2.12 Mains Rated Current


All mains current values (line, average, and peak values) refer to
the mains rated current (parameter 1785 Äp. 85).

Analog output example n The mains rated current (parameter 1785 Äp. 85) is config-
ured to 1000 A.
n The source value at maximum output is configured to
110.00% (of the rated current i.e. 1100 A).
n The source value at minimum output is configured to 10.00%
(of the rated current i.e. 100 A).
n The analog output range is configured to 0 to 20 mA.
n If a mains current of 100 A (or below) is measured, the
analog output issues its lower limit (i.e. 0 mA).
n If a mains current of 1100 A (or above) is measured, the
analog output issues its upper limit (i.e. 20 mA).
n If a mains current of 600 A is measured, the analog output
issues 50 % of its upper limit (i.e. 10 mA).
n If a mains current of 300 A is measured, the analog output
issues 20 % of its upper limit (i.e. 4 mA).

Flexible limit example n The mains rated current (parameter 1785 Äp. 85) is config-
ured to 1000 A.
n If the flexible limit is to be configured to 110.00% (of the
rated current i.e. 1100 A), it must be entered as 11000.

9.3.2.13 Rated Speed


The measured speed refers to the rated speed (param-
eter 1601 Äp. 84).

Analog output example n The rated speed (parameter 1601 Äp. 84) is configured to
1500 rpm.
n The source value at maximum output is configured to
120.00% (of the rated speed i.e. 1800 rpm).
n The source value at minimum output is configured to 0.00%
(of the rated speed i.e. 0 rpm).
n The analog output range is configured to 0 to 20 mA.
n If a speed of 0 rpm is measured, the analog output issues its
lower limit (i.e. 0 mA).
n If a speed of 1800 rpm (or above) is measured, the analog
output issues its upper limit (i.e. 20 mA).
n If a speed of 900 rpm is measured, the analog output issues
50 % of its upper limit (i.e. 10 mA).
n If a speed of 1500 rpm is measured, the analog output
issues ~83 % of its upper limit (i.e. 16.7 mA).

Flexible limit example n The rated speed (parameter 1601 Äp. 84) is configured to
1500 rpm.
n If the flexible limit is to be configured to 120.00% (of the
rated speed i.e. 1800 rpm), it must be entered as 12000.

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Appendix
Analog Manager Reference > Reference Values > Display Value Format

9.3.2.14 Battery Voltage


The measured battery and auxiliary excitation voltage refer to the
fix rated battery voltage of 24 V.

Analog output example n The source value at maximum output is configured to


120.00% (of the rated voltage i.e. 28.8 V).
n The source value at minimum output is configured to 20.00%
(of the rated voltage i.e. 4.8 V).
n The analog output range is configured to 0 to 20 mA.
n If a battery voltage of 4.8 V (or below) is measured, the
analog output issues its lower limit (i.e. 0 mA).
n If a battery voltage of 28.8 V (or above) is measured, the
analog output issues its upper limit (i.e. 20 mA).
n If a battery voltage of 16.8 V is measured, the analog output
issues 50 % of its upper limit (i.e. 10 mA).
n If a battery voltage of 24 V is measured, the analog output
issues 80 % of its upper limit (i.e. 16 mA).

Flexible limit example n If the flexible limit is to be configured to 120.00% (of the
rated voltage i.e. 28.8 V), it must be entered as 12000.

9.3.2.15 Busbar 1 Rated Voltage


The busbar 1 delta voltage values refer to the busbar 1 rated
voltage (parameter 1781 Äp. 85).

Analog output example n The busbar 1 rated voltage (parameter 1781 Äp. 85) is con-
figured to 400 V.
n The source value at maximum output is configured to
110.00% (of the rated voltage i.e. 440 V).
n The source value at minimum output is configured to 10.00%
(of the rated voltage i.e. 40 V).
n The analog output range is configured to 0 to 20 mA.
n If a busbar 1 voltage of 40 V (or below) is measured, the
analog output issues its lower limit (i.e. 0 mA).
n If a busbar 1 voltage of 440 V (or above) is measured, the
analog output issues its upper limit (i.e. 20 mA).
n If a busbar 1 voltage of 240 V is measured, the analog
output issues 50 % of its upper limit (i.e. 10 mA).
n If a busbar 1 voltage of 400 V is measured, the analog
output issues 90 % of its upper limit (i.e. 18 mA).

Flexible limit example n The busbar 1 rated voltage (parameter 1781 Äp. 85) is con-
figured to 400 V.
n If the flexible limit is to be configured to 110.00% (of the
rated voltage i.e. 440 V), it must be entered as 11000.

9.3.2.16 Display Value Format


The analog input values refer to the display value format (refer to
parameter 1035 Äp. 209).

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Appendix
LogicsManager Reference > LogicsManager Overview

Delimiters like decimal points or commas are ignored. If the display


value format is 0.01 bar for example, a value of 5 bar corresponds
with 00500.

Analog output example n An analog input is configured to VDO 120°C characteristic.


n The source value at maximum output is configured to 00100
(i.e. 100°C).
n The source value at minimum output is configured to 00020
(i.e. 20°C).
n The analog output range is configured to 0 to 20 mA.
n If a value of 20°C (or below) is measured, the analog output
issues its lower limit (i.e. 0 mA).
n If a value of 100°C (or above) is measured, the analog
output issues its upper limit (i.e. 20 mA).
n If a value of 60°C is measured, the analog output issues 50
% of its upper limit (i.e. 10 mA).
n If a value of 84°C is measured, the analog output issues 80
% of its upper limit (i.e. 16 mA).

Flexible limit example n An analog input is configured to VDO 10 bar characteristic.


n If the flexible limit is to be configured to 5.23 bar, it must be
entered as 00523.

Refer to Ä Table ‘Display value format’ on page 635 for informa-


tion on the fixed display value formats.

Analog input Display value Example value Example format


type format

VDO 5 bar 0.01 bar 5.0 bar 500

VDO 10 bar 0.01 bar 6.6 bar 660

VDO 120°C 1°C 69°C 69

VDO 150°C 1°C 73°C 73

Pt100 1°C 103°C 103

Table 105: Display value format

9.4 LogicsManager Reference


9.4.1 LogicsManager Overview
The LogicsManager is used to customize the sequence of events
in the control unit such as the start command of the engine or the
operation of control unit relay outputs. For example, the start rou-
tine may be programmed so that it requires the closing of a dis-
crete input or a preset time of day.
Depending on the application mode of the unit, the number of
available relays that may be programmed with the LogicsManager
will vary.
Two independent time delays are provided for the configured
action to take place and be reset.

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Appendix
LogicsManager Reference > LogicsManager Overview

Structure and description of the


LogicsManager

Fig. 268: LogicsManager - function overview


n Command (variable)
A list of over 400 parameters and functions is provided for the
command inputs.
Examples of the parameters that may be configured into these
commands are generator undervoltage thresholds 1 and 2,
start fail, and cool down.
These command variables are used to control the output func-
tion or relay.
Refer to Ä Chapter 9.4.4 ‘Logical Command Variables’
on page 643 for a complete list of all command variables.
n Sign
The sign field can be used to invert the state of the command
or to fix its output to a logical true or false if the command is not
needed. Setting the sign to the NOT state changes the output
of the command variable from true to false or vice versa.
n Operator
A logical device such as AND or OR.
n (Logical) output
The action or control sequence that occurs when all parame-
ters set into the LogicsManager are met.
For a complete list of all logical outputs refer to Ä Chapter
9.4.3 ‘Logical Outputs’ on page 638.

[Sx] - Sign
{x}

Value {[Cx]} The value [Cx] is passed 1:1.

NOT Value {[Cx]} The opposite of the value [Cx] is


passed.

0 [False; always "0"] The value [Cx] is ignored and this logic
path will always be FALSE.

1 [True; always "1"] The value [Cx] is ignored and this logic
path will always be TRUE.

Table 106: Signs

[Ox] - Operator {x}

AND Logical AND

NAND Logical negated AND

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Appendix
LogicsManager Reference > Logical Symbols

[Ox] - Operator {x}

OR Logical OR

NOR Logical negated OR

XOR Exclusive OR

NXOR Exclusive negated OR

Table 107: Operators

For the various display formats of the corresponding


logical symbols refer to Ä Chapter 9.4.2 ‘Logical Sym-
bols’ on page 637.

Configuration of the command Using the values specified in the above table, the chain of com-
chain mands of the LogicsManager (for example: operating the relays,
setting the flags, specification of the automatic functions) is config-
ured as follows:

[Ax] = ( ( [C1] & [S1] ) & [O1] & ( [C2] & [S2] ) ) & [O2] & ( [C3] & [S3] )

Programming example for the


LogicsManager
n Relay [R2] shall energize, whenever "Discrete input [DI 02]"
is energized "AND" the control does "NOT" have a fault that
is "Alarm class C" "AND" does "NOT" have a fault that is
"Alarm class D"

Fig. 269: Programming example


(ToolKit)

9.4.2 Logical Symbols


The following symbols are used for the graphical programming of
the LogicsManager. The easYgen displays symbols according to
the IEC standard by default.
n Use parameter 4117 Äp. 321 to change display mode to ASA
standard.

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Appendix
LogicsManager Reference > Logical Outputs

Fig. 270: Logical symbols

1 AND A easYgen (default: IEC)

2 OR B DIN 40 700

3 NAND C ASA

US MIL (configurable)

4 NOR D IEC617-12

5 NXOR

6 XOR

AND OR NAND NOR NXOR XOR

x x y x x y x x y x x y x x y x x y
1 2 1 2 1 2 1 2 1 2 1 2

0 0 0 0 0 0 0 0 1 0 0 1 0 0 1 0 0 0

0 1 0 0 1 1 0 1 1 0 1 0 0 1 0 0 1 1

1 0 0 1 0 1 1 0 1 1 0 0 1 0 0 1 0 1

1 1 1 1 1 1 1 1 0 1 1 0 1 1 1 1 1 0

Table 108: Truth table

9.4.3 Logical Outputs


The logical outputs or combinations may be grouped into three cat-
egories:

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Appendix
LogicsManager Reference > Logical Outputs

n Internal logical flags


n Internal functions
n Relay outputs

The numbers of the logical outputs in the third column


may again be used as input variable for other outputs
in the LogicsManager.

Internal flags 16 internal logical flags may be programmed to activate/deactivate


functions. This permits more than 3 commands to be included in a
logical function. They may be used like "auxiliary flags".

Name Function Number

Flag 1 Internal flag 1 00.01

Flag 2 Internal flag 2 00.02

Flag 3 Internal flag 3 00.03

Flag 4 Internal flag 4 00.04

Flag 5 Internal flag 5 00.05

Flag 6 Internal flag 6 00.06

Flag 7 Internal flag 7 00.07

Flag 8 Internal flag 8 00.08

Flag 9 Internal flag 9 00.30

Flag 10 Internal flag 10 00.31

Flag 11 Internal flag 11 00.32

Flag 12 Internal flag 12 00.33

Flag 13 Internal flag 13 00.34

Flag 14 Internal flag 14 00.35

Flag 15 Internal flag 15 00.36

Flag 16 Internal flag 16 00.37

Internal functions The following logical functions may be used to activate/deactivate


functions.

Name Function Number

Start request in AUTO Start in AUTOMATIC operating mode (parameter 12120 Äp. 244) 00.09

Stop request in AUTO Stop in AUTOMATIC operating mode (parameter 12190 Äp. 244) 00.10

Inhibit emergency run Blocking or interruption of an emergency power operating in AUTOMATIC operating 00.11
mode (parameter 12200 Äp. 242)

Undelay close GCB Immediately closing of the GCB after engine start without waiting for the engine delayed 00.12
monitoring and generator stable timer to expire (parameter 12210 Äp. 194)

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Appendix
LogicsManager Reference > Logical Outputs

Name Function Number

Constant idle run Enables idle/rated speed modes (parameter 12550 Äp. 240). 00.14

External acknowledge The alarm acknowledgement is performed from an external source (param- 00.15
eter 12490 Äp. 170)

Operation mode AUTO Activation of the AUTOMATIC operating mode (parameter 12510 Äp. 245 ) 00.16

Operation mode MAN Activation of the MANUAL operating mode (parameter 12520 Äp. 245) 00.17

Operation mode STOP Activation of the STOP operating mode (parameter 12530 Äp. 245) 00.18

Start without load Starting the engine without closing the GCB (parameter 12540 Äp. 245) 00.19

Automatic idle mode Automatic idle mode (blocks the undervoltage, underfrequency, and underspeed moni- 00.20
toring for a configured time automatically, parameter 12570 Äp. 240)

Discrete f/P + Raise frequency / real power set point (parameter 12900 Äp. 296) 00.21

Discrete f/P - Lower frequency / real power set point (parameter 12901 Äp. 296) 00.22

Discrete V/PF + Raise voltage / power factor set point (parameter 12902 Äp. 297) 00.23

Discrete V/PF - Lower voltage / power factor set point (parameter 12903 Äp. 297) 00.24

Freq. Droop active Activation of the frequency droop (parameter 12904 Äp. 271) 00.25

Volt. Droop active Activation of the voltage droop (parameter 12905 Äp. 282) 00.26

Ext. mains decoupling Activation of the mains decoupling function (parameter 12922 Äp. 126) 00.27
requested

Critical mode Activation of critical mode operation (parameter 12220 Äp. 264) 00.28

Firing speed Firing (ignition) speed is reached (parameter 12500 Äp. 236) 00.29

Synchronization mode Activation of CHECK synchronization mode (parameter 12906 Äp. 202) 00.38
CHECK

Synchroniz. mode PER- Activation of PERMISSIVE synchronization mode (parameter 12907 Äp. 202) 00.39
MISSIVE

Synchronization mode RUN Activation of RUN synchronization mode (parameter 12908 Äp. 202) 00.40

Frequency setpoint 2 Activates the frequency set point 2 (parameter 12918 Äp. 270) 00.81

Load setpoint 2 Activates the load set point 2 (parameter 12919 Äp. 275) 00.82

Voltage setpoint 2 Activates the voltage set point 2 (parameter 12920 Äp. 282) 00.83

Power factor setpoint 2 Activates the power factor set point 2 (parameter 12921 Äp. 286) 00.84

Enable MCB Enables the MCB (parameter 12923 Äp. 200) 00.85

Load-dependent start/stop Activation of load-dependent start/stop (parameter 12930 Äp. 249) 00.86

Segment no.2 act Assigns the genset to load share segm. #2 (parameter 12929 Äp. 292) 00.87

Segment no.3 act Assigns the genset to load share segm. #3 (parameter 12928 Äp. 293) 00.88

Segment no.4 act Assigns the genset to load share segm. #4 (parameter 12927 Äp. 293) 00.89

LDSS Priority 2 Sets the LDSS priority to 2 (parameter 12926 Äp. 250) 00.90

LDSS Priority 3 Sets the LDSS priority to 3 (parameter 12925 Äp. 250) 00.91

LDSS Priority 4 Sets the LDSS priority to 4 (parameter 12924 Äp. 250) 00.92

Transition mode 1 Activates breaker transition mode 1 (parameter 12931 Äp. 191) 00.93

Transition mode 2 Activates breaker transition mode 1 (parameter 12932 Äp. 191) 00.94

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Appendix
LogicsManager Reference > Logical Outputs

Priority hierarchy of the logical out- The following table contains the priority relationships between the
puts start conditions of the logical outputs in the LogicsManager:

Prioritized function overrides Reaction

Critical mode Stop req. in Auto A start will still be performed.

Start req. in Auto The behavior of the system depends on the configuration of the
related parameters.

Stop req. in Auto Start req. in Auto No start will be performed.

Emergency power No start will be performed.

Idle mode No start will be performed.

Start w/o load Start req. in Auto The GCB remains open / will be opened.

Emergency power Start w/o load The GCB will be closed nevertheless.

Critical mode The GCB will be closed nevertheless. The alarm class manage-
ment is still performed like for the critical mode. If emergency
power is already enabled and the critical mode will be enabled
then, a pause time may be configured for the emergency power
operation.

Inhibit emergency run Emergency power No start will be performed.

Emergency power during Start The generator keeps on running without taking over load.
w/o load

Relay outputs All relays may be controlled directly by the LogicsManager


depending on the respective application mode.

Name Function Number

Relay 1 If this logical output becomes true, the relay output 1 will be activated 00.41

(Ready for operation


OFF)

Relay 2 If this logical output becomes true, the relay output 2 will be activated 00.42

Relay 3 If this logical output becomes true, the relay output 3 will be activated 00.43

Relay 4 If this logical output becomes true, the relay output 4 will be activated 00.44

Relay 5 If this logical output becomes true, the relay output 5 will be activated 00.45

Relay 6 If this logical output becomes true, the relay output 6 will be activated 00.46

Relay 7 If this logical output becomes true, the relay output 7 will be activated 00.47

Relay 8 If this logical output becomes true, the relay output 8 will be activated 00.48

Relay 9 If this logical output becomes true, the relay output 9 will be activated 00.49

Relay 10 If this logical output becomes true, the relay output 10 will be activated 00.50

Relay 11 If this logical output becomes true, the relay output 11 will be activated 00.51

Relay 12 If this logical output becomes true, the relay output 12 will be activated 00.52

External DO 1 If this logical output becomes true, the external relay output 1 will be activated 00.63

External DO 2 If this logical output becomes true, the external relay output 2 will be activated 00.64

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Appendix
LogicsManager Reference > Logical Outputs

Name Function Number

External DO 3 If this logical output becomes true, the external relay output 3 will be activated 00.65

External DO 4 If this logical output becomes true, the external relay output 4 will be activated 00.66

External DO 5 If this logical output becomes true, the external relay output 5 will be activated 00.67

External DO 6 If this logical output becomes true, the external relay output 6 will be activated 00.68

External DO 7 If this logical output becomes true, the external relay output 7 will be activated 00.69

External DO 8 If this logical output becomes true, the external relay output 8 will be activated 00.70

External DO 9 If this logical output becomes true, the external relay output 9 will be activated 00.71

External DO 10 If this logical output becomes true, the external relay output 10 will be activated 00.72

External DO 11 If this logical output becomes true, the external relay output 11 will be activated 00.73

External DO 12 If this logical output becomes true, the external relay output 12 will be activated 00.74

External DO 13 If this logical output becomes true, the external relay output 13 will be activated 00.75

External DO 14 If this logical output becomes true, the external relay output 14 will be activated 00.76

External DO 15 If this logical output becomes true, the external relay output 15 will be activated 00.77

External DO 16 If this logical output becomes true, the external relay output 16 will be activated 00.78

Relay Application mode (parameter 3444 Äp. 189)

No. Term. None GCB GCB GCB/ GCB/ GCB/ GCB/ GCB/L- GCB/ GCB/L- GCB/L-
open MCB GGB GGB/ LS5 MCB GGB/L- GGB GGB/L-
MCB MCB MCB

Internal relay outputs, board #1

[R1] 41/42 'Ready for operation '; additionally programmable with LogicsManager

[R2] 43/46 LogicsManager; pre-assigned with 'Centralized alarm (horn)'

[R3] 44/46 LogicsManager; pre-assigned with 'Starter'

[R4] 45/46 LogicsManager; pre-assigned with 'Diesel: Fuel solenoid, Gas: Gas valve'

[R5] 47/48 LogicsManager; pre-assigned with 'Diesel: Preglow, Gas: Ignition'

[R6] 49/50 LogicsManager Command: close GCB

[R7] 51/52 Logi- Command: open GCB


csMan-
ager

[R8] 53/54 LogicsManager Com- Logi- Com- LogicsManager


mand: csMan- mand:
close ager close
MCB MCB

[R9] 55/56 LogicsManager; pre- Com- Logi- Com- LogicsManager; pre-assigned with 'Mains decoupling'
assigned with 'Mains mand: csMan- mand:
decoupling' open ager; open
MCB pre- MCB
assigned
with
'Mains
decou-
pling'

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Appendix
LogicsManager Reference > Logical Command Variables > Group 00: Flags Condition 1

Relay Application mode (parameter 3444 Äp. 189)

[R10] 57/60 LogicsManager; pre-assigned with Command: close LogicsManager; Com- LogicsManager;
'Auxiliary services' GGB pre-assigned with mand: pre-assigned with
'Auxiliary services' close 'Auxiliary services'
GGB

[R11] 58/60 LogicsManager; pre-assigned with Command: open LogicsManager; Com- LogicsManager;
'Alarm class A, B active' GGB pre-assigned with mand: pre-assigned with
'Alarm class A, B open 'Alarm class A, B
active' GGB active'

[R12] 59/60 LogicsManager; pre-assigned with 'Alarm class C, D, E, F active'

9.4.4 Logical Command Variables


The logical command variables are grouped into different catego-
ries
n Group 00: Flags condition 1
n Group 01: Alarm system
n Group 02: Systems condition
n Group 03: Engine control
n Group 04: Applications condition
n Group 05: Engine related alarms
n Group 06: Generator related alarms
n Group 07: Mains related alarms
n Group 08: System related alarms
n Group 09: Discrete inputs
n Group 10: Analog inputs
n Group 11: Clock and timer
n Group 12: External DIs 1
n Group 13: Discrete outputs
n Group 14: External DOs 1
n Group 15: Flexible limits
n Group 18: Transistor outputs
n Group 22: External DIs 2
n Group 23: External DOs 2
n Group 24: Flags condition 2
n Group 25: Ext. Analog inputs
n Group 26: Flags Of LS5 (33 to 48)
n Group 27: Flags Of LS5 (49 to 64)

9.4.4.1 Group 00: Flags Condition 1


n Flags condition 1
n Logic command variables 00.01-00.99
Internal Flags are the result of the output of the logic ladders from
Flag 1 to 16. Flags are internal logic that can be sent to other flags
or Command variables.

No. ID Name Function Note

00.01 0 LM: Flag 1 Internal flag 1 Internal calculation

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Appendix
LogicsManager Reference > Logical Command Variables > Group 00: Flags Condition 1

No. ID Name Function Note


Refer to Ä ‘ Internal flags’
00.02 1 LM: Flag 2 Internal flag 2 on page 639.
00.03 2 LM: Flag 3 Internal flag 3

00.04 3 LM: Flag 4 Internal flag 4

00.05 4 LM: Flag 5 Internal flag 5

00.06 5 LM: Flag 6 Internal flag 6

00.07 6 LM: Flag 7 Internal flag 7

00.08 7 LM: Flag 8 Internal flag 8

00.09 8 LM: Start request in AUTO Start in AUTOMATIC operating Internal calculation
mode
Refer to parameter
12120 Äp. 244.

00.10 9 LM: Stop request in AUTO Stop in AUTOMATIC operating Internal calculation
mode
Refer to parameter
12190 Äp. 244.

00.11 10 LM: Inhibit emergency run Blocking or interruption of an Internal calculation


emergency power operation in
Refer to parameter
AUTOMATIC operating mode
12200 Äp. 242.

00.12 11 LM: Undelay close GCB Immediately closing of the GCB Internal calculation
without waiting for the engine
Refer to parameter
delayed monitoring timer to
12210 Äp. 194.
expire

00.13 12 Reserved

00.14 13 LM: Constant idle run Constant idle speed mode ena- Internal calculation
bled (blocks alarm for under-
Refer to parameter
voltage, underfrequency, and
12550 Äp. 240.
underspeed constantly)

00.15 14 LM: External acknowledge The alarm acknowledgement is Internal calculation


performed from an external
Refer to parameter
source
12490 Äp. 170.

00.16 15 LM: Operation mode AUTO Activation of the AUTOMATIC Internal calculation
operating mode
Refer to parameter
12510 Äp. 245.

00.17 16 LM: Operation mode MAN Activation of the MANUAL op. Internal calculation
mode
Refer to parameter
12520 Äp. 245.

00.18 17 LM: Operation mode STOP Activation of the STOP oper- Internal calculation
ating mode
Refer to parameter
12530 Äp. 245.

00.19 18 LM: Start w/o load Starting the engine without Internal calculation
closing the GCB
Refer to parameter
12540 Äp. 245.

00.20 19 LM: Automatic idle mode Automatic idle speed mode Internal calculation
(blocks alarm for undervoltage,
Refer to parameter
underfrequency, and under-
12570 Äp. 240.
speed automatically for a set
time)

644 easYgen-3400/3500 | Genset Control 37528


Appendix
LogicsManager Reference > Logical Command Variables > Group 00: Flags Condition 1

No. ID Name Function Note

00.21 20 LM: Discrete f/P + Raise frequency / real power Internal calculation
setpoint
Refer to parameter
12900 Äp. 296.

00.22 21 LM: Discrete f/P - Lower frequency / real power Internal calculation
setpoint
Refer to parameter
12901 Äp. 296.

00.23 22 LM: Discrete V/PF + Raise voltage / power factor Internal calculation
setpoint
Refer to parameter
12902 Äp. 297.

00.24 23 LM: Discrete V/PF - Lower voltage / power factor Internal calculation
setpoint
Refer to parameter
12903 Äp. 297.

00.25 24 LM: Freq. Droop active Frequency droop active Internal calculation

Refer to parameter
12904 Äp. 271.

00.26 25 LM: Volt. Droop active Voltage droop active Internal calculation

Refer to parameter
12905 Äp. 282.

00.27 26 LM: External mains decoupling External mains failure detected Internal calculation

Refer to parameter
12922 Äp. 126.

00.28 27 LM: Critical mode Activation of critical mode oper- Internal calculation
ation
Refer to parameter
12220 Äp. 264.

00.29 28 LM: Firing speed Firing (ignition) speed is Internal calculation


reached.
Refer to parameter
12500 Äp. 236.

00.30 29 LM: Flag 9 Internal flag 9 Internal calculation

00.31 30 LM: Flag 10 Internal flag 10 Refer to Ä ‘ Internal flags’


on page 639.
00.32 31 LM: Flag 11 Internal flag 11

00.33 32 LM: Flag 12 Internal flag 12

00.34 33 LM: Flag 13 Internal flag 13

00.35 34 LM: Flag 14 Internal flag 14

00.36 35 LM: Flag 15 Internal flag 15

00.37 36 LM: Flag 16 Internal flag 16

00.38 37 LM: Syn. mode CHECK Activation of CHECK synch. Internal calculation
mode
Refer to parameter
12906 Äp. 202.

00.39 38 LM: Syn. mode PERMIS. Activation of PERMISSIVE Internal calculation


synch. mode
Refer to parameter
12907 Äp. 202.

00.40 39 LM: Syn. mode RUN Activation of RUN synch. mode Internal calculation

37528 easYgen-3400/3500 | Genset Control 645


Appendix
LogicsManager Reference > Logical Command Variables > Group 00: Flags Condition 1

No. ID Name Function Note


Refer to parameter
12908 Äp. 202.

00.41 40 LM: Relay 1 TRUE, if the LogicsManager


condition driving this relay is
00.42 41 LM: Relay 2 fulfilled.
00.43 42 LM: Relay 3

00.44 43 LM: Relay 4

00.45 44 LM: Relay 5

00.46 45 LM: Relay 6

00.47 46 LM: Relay 7

00.48 47 LM: Relay 8

00.49 48 LM: Relay 9

00.50 49 LM: Relay 10

00.51 50 LM: Relay 11

00.52 51 LM: Relay 12

00.53 52 Reserved

00.54 53 Reserved

00.55 54 Reserved

00.56 55 Reserved

00.57 56 Reserved

00.58 57 Reserved

00.59 58 Reserved

00.60 59 Reserved

00.61 60 Reserved

00.62 61 Reserved

00.63 62 LM: External relay DO 1 TRUE, if the LogicsManager


condition driving this relay is
00.64 63 LM: External relay DO 2 fulfilled
00.65 64 LM: External relay DO 3

00.66 65 LM: External relay DO 4

00.67 66 LM: External relay DO 5

00.68 67 LM: External relay DO 6

00.69 68 LM: External relay DO 7

00.70 69 LM: External relay DO 8

00.71 70 LM: External relay DO 9

00.72 71 LM: External relay DO 10

00.73 72 LM: External relay DO 11

00.74 73 LM: External relay DO 12

00.75 74 LM: External relay DO 13

646 easYgen-3400/3500 | Genset Control 37528


Appendix
LogicsManager Reference > Logical Command Variables > Group 00: Flags Condition 1

No. ID Name Function Note

00.76 75 LM: External relay DO 14

00.77 76 LM: External relay DO 15

00.78 77 LM: External relay DO 16

00.79 78 Reserved

00.80 79 Reserved

00.81 80 LM: Setpoint 2 frequency Activation of frequency setpoint Internal calculation


2
Refer to parameter
12918 Äp. 270.

00.82 81 LM: Setpoint 2 load Activation of load setpoint 2 Internal calculation

Refer to parameter
12919 Äp. 275.

00.83 82 LM: Setpoint 2 voltage Activation of voltage setpoint 2 Internal calculation

Refer to parameter
12920 Äp. 282.

00.84 83 LM: Setpoint 2 power factor Activation of power factor set- Internal calculation
point 2
Refer to parameter
12921 Äp. 286.

00.85 84 LM: Enable MCB MCB is enabled Internal calculation

Refer to parameter
12923 Äp. 200.

00.86 85 LM: LD start/stop Activation of load-dependent Internal calculation


start/stop
Refer to parameter
12930 Äp. 249.

00.87 86 LM: Segment no.2 act Assigns the genset to load Internal calculation
share segm. 2
Refer to parameter
12929 Äp. 292.

00.88 87 LM: Segment no.3 act Assigns the genset to load Internal calculation
share segm. 3
Refer to parameter
12928 Äp. 293.

00.89 88 LM: Segment no.4 act Assigns the genset to load Internal calculation
share segm. 4
Refer to parameter
12927 Äp. 293.

00.90 89 LM: LDSS Priority 2 Sets the LDSS priority to 2 Internal calculation

Refer to parameter
12926 Äp. 250.

00.91 90 LM: LDSS Priority 3 Sets the LDSS priority to 3 Internal calculation

Refer to parameter
12925 Äp. 250.

00.92 91 LM: LDSS Priority 4 Sets the LDSS priority to 4 Internal calculation

Refer to parameter
12924 Äp. 250.

00.93 92 LM: Transition mode 1 Activates breaker transition Internal calculation


mode 1

37528 easYgen-3400/3500 | Genset Control 647


Appendix
LogicsManager Reference > Logical Command Variables > Group 01: Alarm System

No. ID Name Function Note


Refer to parameter
12931 Äp. 191.

00.94 93 LM: Transition mode 2 Activates breaker transition Internal calculation


mode 1
Refer to parameter
12932 Äp. 191.

00.95 94 Reserved

00.96 95 Reserved

00.97 96 Reserved

00.98 97 LM: F/P control Activation of active power con-


trol

00.99 98 LM: V/Q control Activation of reactive power


control

9.4.4.2 Group 01: Alarm System


n Alarm system
n Logic command variables 01.01-01.11
Alarm classes may be configured as command variables for all log-
ical outputs in the LogicsManager. Refer to Ä Chapter 9.5.1 ‘Alarm
Classes’ on page 687 for a description of the alarm classes.

No. ID Name / Function Note

01.01 99 Alarm class A TRUE as long as an alarm of this alarm class is active or latched
(triggered)

01.02 100 Alarm class B TRUE as long as an alarm of this alarm class is active or latched
(triggered)

01.03 101 Alarm class C TRUE as long as an alarm of this alarm class is active or latched
(triggered)

01.04 102 Alarm class D TRUE as long as an alarm of this alarm class is active or latched
(triggered)

01.05 103 Alarm class E TRUE as long as an alarm of this alarm class is active or latched
(triggered)

01.06 104 Alarm class F TRUE as long as an alarm of this alarm class is active or latched
(triggered)

01.07 105 All alarm classes TRUE as long as at least one alarm of the alarm classes A/B/C/D/
E/F is active or latched (triggered)

01.08 106 Warning alarm TRUE as long as at least one alarm of the alarm classes A/B is
active or latched (triggered)

01.09 107 Shutdown alarm TRUE as long as at least one alarm of the alarm classes C/D/E/F
is active or latched (triggered)

01.10 108 Centralized alarm TRUE as long as at least one alarm of the alarm classes B/C/D/E/
F is active or latched (triggered)

01.11 109 New alarm triggered TRUE if any alarm has been triggered until it is acknowledged

01.12 110 Reserved

648 easYgen-3400/3500 | Genset Control 37528


Appendix
LogicsManager Reference > Logical Command Variables > Group 02: Systems Condition

No. ID Name / Function Note

01.13 111 Reserved

01.14 112 Reserved

01.15 113 Reserved

01.16 114 Reserved

01.17 115 Reserved

01.18 116 Reserved

01.19 117 Reserved

01.20 118 Reserved

9.4.4.3 Group 02: Systems Condition


n Systems condition
n Logic command variables 02.01-02.21
The status of the system may be used as command variable in a
logical output to set parameters for customized operations.

No. ID Name Function Note

02.01 119 Firing speed Firing speed recognized (via MPU/ TRUE as long as at least firing speed is measured
detected gen. frequency / LogicsManager) (defined by parameter 3313 Äp. 236) either via the
MPU or the generator frequency; or is detected via the
LogicsManager output "ignition speed reached" (defined
by parameters 3324 Äp. 236 and 12500 Äp. 236)

02.02 120 Speed detected Speed recognized (via MPU/gen. TRUE as long as a speed is measured (this can be
frequency / LogicsManager) lower that the ignition speed; either via the MPU, the
generator frequency, or the LogicsManager output "igni-
tion speed reached")

02.03 121 Generator Generator voltage within operating TRUE as long as the generator voltage is within the
voltage ok window operating window

02.04 122 Generator fre- Generator frequency within oper- TRUE as long as the generator frequency is within the
quency ok ating window operating window

02.05 123 Generator ok Generator voltage and frequency TRUE as long as the generator voltage and frequency
within operating windows are within the operating windows (02.03. and 02.04 are
TRUE)

02.06 124 Busbar 1 voltage Busbar 1 voltage within generator TRUE as long as the busbar 1 voltage is within the gen-
ok voltage operating window erator voltage operating window

02.07 125 Busbar 1 fre- Busbar 1 frequency within frequency TRUE as long as the busbar 1 frequency is within the
quency ok voltage operating window generator frequency operating window

02.08 126 Busbar 1 ok Busbar 1 voltage and frequency TRUE as long as the busbar 1 voltage and frequency
within generator voltage and fre- are within the generator voltage operating windows
quency operating windows (02.06. and 02.07 are TRUE)

02.09 127 Mains voltage ok Mains voltage within operating TRUE as long as the mains voltage is within the oper-
window ating window

02.10 128 Mains frequency Mains frequency within operating TRUE as long as the mains frequency is within the
ok window operating window

37528 easYgen-3400/3500 | Genset Control 649


Appendix
LogicsManager Reference > Logical Command Variables > Group 03: Engine Control

No. ID Name Function Note

02.11 129 Mains ok Mains voltage and frequency within TRUE as long as the mains voltage and frequency are
operating windows within the operating windows (02.09. and 02.10 are
TRUE)

02.12 130 Generator rota- Generator voltage: rotating direction TRUE as long as the respective rotation field is
tion CCW CCW detected in case of a three-phase voltage measurement
at the respective measuring location
02.13 131 Generator rota- Generator voltage: rotating direction
tion CW CW

02.14 132 Mains rotation Mains voltage: rotating direction


CCW CCW

02.15 133 Mains rotation Mains voltage: rotating direction CW


CW

02.16 134 Busbar 1 rotation Busbar voltage: rotating direction


CCW CCW

02.17 135 Busbar 1 rotation Busbar voltage: rotating direction


CW CW

02.18 136 Reserved

02.19 137 Reserved

02.20 138 Reserved

02.21 139 Busbar 1 is dead Busbar 1 is dead TRUE as long as the busbar voltage is below the value
configured in parameter 5820 Äp. 191 (Dead bus
detection max. volt.)

02.22 140 Reserved

9.4.4.4 Group 03: Engine Control


n Engine control
n Logic command variables 03.01-03.37
These variables may be used as command variable in a logical
output to set parameters for customized operations.

No. ID Name / Function Note

03.01 179 Auxiliary services TRUE if an auxiliary services prerun or postrun is enabled

03.02 180 Starter TRUE if the starter relay is energized

03.03 181 Reserved

03.04 182 Preglow (Diesel) TRUE if the preglow (Diesel) or ignition (gas) relay is energized

Ignition (Gas)

03.05 183 Horn (active) TRUE if alarm class B to F is activated until the time until horn
reset is expired or it is acknowledged for the first time.

03.06 184 Engine released TRUE if the engine is requested and the start is released

03.07 185 Engine delay over (engine TRUE after expiration of the "delayed engine monitoring" timer
delayed monitoring expired) until the fuel relay is de-energized

03.08 186 Breaker delay over (engine TRUE after expiration of the "breaker delay" timer until the fuel
delayed monitoring expired) relay is de-energized (= CB may be closed)

650 easYgen-3400/3500 | Genset Control 37528


Appendix
LogicsManager Reference > Logical Command Variables > Group 03: Engine Control

No. ID Name / Function Note

03.09 187 Reserved

03.10 188 Reserved

03.11 189 Reserved

03.12 190 Reserved

03.13 191 Blinking lamp ECU TRUE as soon as the ECU activates the diagnosis light (only for
Scania S6 ECU). This command variable is only active if remote
control of the ECU via easYgen is activated.

03.14 192 ECU special ignition TRUE as long as a reset or read-out of the Scania S6 ECU blink
code is requested (only for S6 Scania ECU). This command vari-
able is only active if remote control of the ECU via easYgen is
activated.

03.15 193 Reserved

03.16 194 Reserved

03.17 195 Reserved

03.18 196 Reserved

03.19 197 Reserved

03.20 198 Three-position controller TRUE if the respective three-position controller issues the respec-
output: frequency / active tive control pulse
power (governor) raise

03.21 199 Three-position controller


output: frequency / active
power (governor) lower

03.22 200 Three-position controller


output: voltage / reactive power
(AVR) raise

03.23 201 Three-position controller


output: voltage / reactive power
(AVR) lower

03.24 202 Excitation AVR TRUE if the easYgen excitation is activated

03.25 203 Reserved

03.26 204 Reserved

03.27 205 Stopping solenoid (Diesel) TRUE if a stop signal is issued until the stop time of engine
expires

03.28 206 Operating solenoid (Diesel) TRUE if the fuel solenoid (Diesel) or gas valve (gas) relay is ener-
gized
Gas valve (Gas)

03.29 207 Reserved

03.30 208 Auxiliary services prerun TRUE, if "Auxiliary services prerun" is active

03.31 209 Auxiliary services postrun TRUE, if "Auxiliary services postrun" is active

03.32 210 + PID1 controller TRUE if the respective three-position controller issues the respec-
tive control pulse
03.33 211 - PID1 controller

03.34 212 + PID2 controller

03.35 213 - PID2 controller

37528 easYgen-3400/3500 | Genset Control 651


Appendix
LogicsManager Reference > Logical Command Variables > Group 04: Applications Con...

No. ID Name / Function Note

03.36 214 + PID3 controller

03.37 215 - PID3 controller

9.4.4.5 Group 04: Applications Condition


n Applications condition
n Logic command variables 4.01-04.60
These operating statuses may be used as command variable in a
logical output to set parameters for customized operations.

No. ID Name Function Note

04.01 239 Auto mode AUTOMATIC operating mode active TRUE in AUTOMATIC operating mode

04.02 240 Stop mode STOP operating mode active TRUE in STOP operating mode

04.03 241 Manual mode MANUAL operating mode active TRUE in MANUAL operating mode

04.04 242 Lamp test A lamp test is being performed TRUE if the lamp test is active

04.05 243 Acknowledge "Acknowledge" push button has This condition is TRUE for approx. 40 ms and must be
been pressed or an external extended utilizing a delay time
acknowledgment via LogicsManager

04.06 244 GCB closed GCB is closed to TRUE if DI 8 (Reply GCB) is de-energized

04.07 245 MCB closed MCB is closed , , , , TRUE if DI 7 (Reply MCB) is de-energized

04.08 246 Reserved

04.09 247 Emergency Emergency power operation active TRUE with the expiration of the emergency power
mode delay; FALSE with the expiration of the mains setting
time and the reply from the MCB is closed

04.10 248 Cool down Engine cool-down cycle active TRUE as long as the cool down time is running

04.11 249 Mains settling Mains settling time active Becomes TRUE with a mains failure and FALSE after
the mains settling timer has expired

04.12 250 Start w/o load Start without closing GCB is active TRUE if Start w/o load is enabled

04.13 251 Remote request Request over remote control to acti- TRUE if the start bit is set via serial connection
vate a function (Modbus) or CAN bus (CANopen), (control word 503)

04.14 252 Remote Request over remote control to TRUE if this bit is set via interface (control word 503)
acknowledge acknowledge

04.15 253 Idle run active Idle mode is active TRUE if the idle mode is active. This may be used to
issue an "Idle" command to a speed controller.

04.16 254 GGB closed GGB is closed , , , , TRUE if DI 9 (Reply GGB) is de-energized

04.17 255 GGB released GGB is released TRUE if the GGB breaker is released

Precondition:

n Parameter 3440 Äp. 195 OR


n Parameter 12936 Äp. 195 must be also TRUE

652 easYgen-3400/3500 | Genset Control 37528


Appendix
LogicsManager Reference > Logical Command Variables > Group 04: Applications Con...

No. ID Name Function Note

04.18 256 Synchron. GCB Synchronization GCB is active TRUE if the GCB shall be synchronized until the GCB is
active closed

04.19 257 Opening GCB Opening GCB is active TRUE if a GCB open command is issued until DI 8
active (Reply GCB) is energized

04.20 258 Closing GCB Closing GCB is active TRUE if a GCB close command is issued; same func-
active tion as relay 6 in to

04.21 259 Syn. MCB is Synchronization MCB is active TRUE if the MCB shall be synchronized until the MCB is
active closed

04.22 260 Opening MCB Opening MCB is active TRUE if an MCB open command is issued until DI 7
active (Reply GCB) is energized

04.23 261 Closing MCB Closing MCB is active TRUE if an MCB close command is issued; same func-
active tion as relay 8 in , , , and

04.24 262 Synchron. GGB Synchronization GGB is active TRUE if the GGB shall be synchronized until the GGB is
active closed

04.25 263 Opening GGB Opening GGB is active TRUE if an MCB open command is issued until DI 9
active (Reply GGB) is energized

04.26 264 Closing GGB Closing GGB is active TRUE if an GGB close command is issued; same func-
active tion as relay 10 in , , , and

04.27 265 Critical mode Critical mode operation is enabled TRUE if critical mode is enabled

04.28 266 Generator Generator unloading sequence is TRUE if a stop command has been issued until the
unloading active GCB is opened

04.29 267 Mains unloading Mains unloading sequence is active TRUE if a synchronization has been started until the
MCB is opened

04.30 268 Power limited Prerun operation with power limita- TRUE as long as the warm up load limitation is enabled
prerun tion is active

04.31 269 Segment no.2 Load share group 2 is activated Internal calculation
act
Refer to parameter 12929 Äp. 292.

04.32 270 Segment no.3 Load share group 3 is activated Internal calculation
act
Refer to parameter 12928 Äp. 293.

04.33 271 Segment no.4 Load share group 4 is activated Internal calculation
act
Refer to parameter 12927 Äp. 293.

04.34 272 LDSS Priority 2 Load-dependent start/stop priority 2 Internal calculation


is activated
Refer to parameter 12926 Äp. 250.

04.35 273 LDSS Priority 3 Load-dependent start/stop priority 3 Internal calculation


is activated
Refer to parameter 12925 Äp. 250.

04.36 274 LDSS Priority 4 Load-dependent start/stop priority 4 Internal calculation


is activated
Refer to parameter 12924 Äp. 250.

04.37 275 Remote volt. Voltage set point 2 is enabled TRUE if this bit is set via interface (control word 504)
setp. 2

04.38 276 Remote freq. Frequency set point 2 is enabled


setp. 2

04.39 277 Remote PF setp. Power factor set point 2 is enabled


2

37528 easYgen-3400/3500 | Genset Control 653


Appendix
LogicsManager Reference > Logical Command Variables > Group 04: Applications Con...

No. ID Name Function Note

04.40 278 Remote pwr. Load set point 2 is enabled


setp. 2

04.41 279 Transition mode Breaker transition mode alternative Internal calculation
1 1
Refer to parameter 12931 Äp. 191.

04.42 280 Transition mode Breaker transition mode alternative Internal calculation
2 2
Refer to parameter 12932 Äp. 191.

04.43 281 LD start/stop Load-dependent start/stop is acti- Internal calculation


vated
Refer to parameter 12930 Äp. 249.

04.44 282 Interface Control Free control bit 1 is activated Refer to Ä Chapter 7 ‘Interfaces And Protocols’
1 on page 477

04.45 283 Interface Control Free control bit 2 is activated


2

04.46 284 Interface Control Free control bit 3 is activated


3

04.47 285 Interface Control Free control bit 4 is activated


4

04.48 286 Interface Control Free control bit 5 is activated


5

04.49 287 Interface Control Free control bit 6 is activated


6

04.50 288 Interface Control Free control bit 7 is activated


7

04.51 289 Interface Control Free control bit 8 is activated


8

04.52 290 Interface Control Free control bit 9 is activated


9

04.53 291 Interface Control Free control bit 10 is activated


10

04.54 292 Interface Control Free control bit 11 is activated


11

04.55 293 Interface Control Free control bit 12 is activated


12

04.56 294 Interface Control Free control bit 13 is activated


13

04.57 295 Interface Control Free control bit 14 is activated


14

04.58 296 Interface Control Free control bit 15 is activated


15

04.59 297 Interface Control Free control bit 16 is activated


16

04.60 298 Crit. mode Critical mode postrun is active TRUE as long as the critical mode postrun time is run-
postrun ning

654 easYgen-3400/3500 | Genset Control 37528


Appendix
LogicsManager Reference > Logical Command Variables > Group 06: Generator Relate...

9.4.4.6 Group 05: Engine Related Alarms


n Engine related alarms
n Logic command variables 05.01-05.16
These engine alarms may be used as command variable in a log-
ical output to set parameters for customized operations.

No. ID Name / Function Note

05.01 299 Overspeed (limit) 1 TRUE = alarm latched (triggered)

05.02 300 Overspeed (limit) 2 FALSE = alarm acknowledged

05.03 301 Underspeed (limit) 1

05.04 302 Underspeed (limit) 2

05.05 303 Unintended stop

05.06 304 Engine stop malfunction

05.07 305 Speed/frequency mismatch

05.08 306 Start fail

05.09 307 Maintenance days exceeded

05.10 308 Maintenance hours exceeded

05.11 309 Charge alternator low voltage

05.12 310 Reserved

05.13 311 Red stop lamp

05.14 312 Amber warning lamp

05.15 313 EEprom failure

05.16 314 Derating active TRUE if derating is activated Ä Chapter


4.5.12.3 ‘Derating Of Power ’ on page 277

05.17 315 reserved

05.18 316 reserved

05.19 317 reserved

05.20 318 reserved

9.4.4.7 Group 06: Generator Related Alarms


n Generator related alarms
n Logic command variables 06.01-06.31
These generator alarms may be used as command variable in a
logical output to set parameters for customized operations.

No. ID Name / Function Note

06.01 339 Generator overfrequency (limit) 1 TRUE = alarm latched


(triggered)
06.02 340 Generator overfrequency (limit) 2
FALSE = alarm acknowl-
06.03 341 Generator underfrequency (limit) 1 edged

37528 easYgen-3400/3500 | Genset Control 655


Appendix
LogicsManager Reference > Logical Command Variables > Group 06: Generator Relate...

No. ID Name / Function Note

06.04 342 Generator underfrequency (limit) 2

06.05 343 Generator overvoltage (limit) 1

06.06 344 Generator overvoltage (limit) 2

06.07 345 Generator undervoltage (limit) 1

06.08 346 Generator undervoltage (limit) 2

06.09 347 Generator (definite time) overcurrent (limit)1

06.10 348 Generator (definite time) overcurrent (limit) 2

06.11 349 Generator (definite time) overcurrent (limit) 3

06.12 350 Generator reverse/reduced power (limit) 1

06.13 351 Generator reverse/reduced power (limit) 2

06.14 352 Generator overload IOP (limit) 1

06.15 353 Generator overload IOP (limit) 2

06.16 354 (Generator) unbalanced load (limit)1

06.17 355 (Generator) unbalanced load (limit) 2

06.18 356 Generator (voltage) asymmetry

06.19 357 Ground fault (limit) 1

06.20 358 Ground fault (limit) 2

06.21 359 Generator mismatched phase rotation (rotation field


alarm)

06.22 360 (Generator) inverse time-overcurrent

06.23 361 Generator overload MOP (limit) 1

06.24 362 Generator overload MOP (limit) 2

06.25 363 Generator power factor inductive (limit) 1

06.26 364 Generator power factor inductive (limit) 2

06.27 365 Generator power factor capacitive (limit) 1

06.28 366 Generator power factor capacitive (limit) 2

06.29 367 Generator active power ramp mismatch

06.30 368 Generator unloading mismatch

06.31 369 Out of operating range

06.32 370 reserved

06.33 371 reserved

06.34 372 reserved

06.35 373 reserved

06.36 374 reserved

06.37 375 reserved

06.38 376 reserved

656 easYgen-3400/3500 | Genset Control 37528


Appendix
LogicsManager Reference > Logical Command Variables > Group 07: Mains Related Al...

No. ID Name / Function Note

06.39 377 reserved

06.40 378 reserved

9.4.4.8 Group 07: Mains Related Alarms


n Mains related alarms
n Logic command variables 07.01-07.25
These mains alarms may be used as command variable in a log-
ical output to set parameters for customized operations.

No. ID Function Note

07.01 399 Reserved TRUE = alarm latched


(triggered)
07.02 400 Reserved
FALSE = alarm acknowl-
07.03 401 Reserved edged

07.04 402 Reserved

07.05 403 Mains mismatched phase rotation (rotation field


alarm)

07.06 404 Mains overfrequency (limit) 1

07.07 405 Mains overfrequency (limit) 2

07.08 406 Mains underfrequency (limit) 1

07.09 407 Mains underfrequency (limit) 2

07.10 408 Mains overvoltage (limit) 1

07.11 409 Mains overvoltage (limit) 2

07.12 410 Mains undervoltage (limit) 1

07.13 411 Mains undervoltage (limit) 2

07.14 412 Mains phase shift

07.15 413 Mains df/dt

07.16 414 Mains active power mismatch

07.17 415 Mains power factor inductive (limit) 1

07.18 416 Mains power factor inductive (limit) 2

07.19 417 Mains power factor capacitive (limit) 1

07.20 418 Mains power factor capacitive (limit) 2

07.21 419 Mains import power (limit) 1

07.22 420 Mains import power (limit) 2

07.23 421 Mains export power (limit) 1

07.24 422 Mains export power (limit) 2

07.25 423 Mains decoupling

07.26 424 reserved

37528 easYgen-3400/3500 | Genset Control 657


Appendix
LogicsManager Reference > Logical Command Variables > Group 08: System Related A...

No. ID Function Note

07.27 425 Mains voltage increase TRUE = alarm latched


(triggered)

FALSE = alarm acknowl-


edged

07.28 426 reserved

07.29 427 reserved

07.30 428 reserved

9.4.4.9 Group 08: System Related Alarms


n System related alarms
n Logic command variables 08.01-08.35
These system alarms may be used as command variable in a log-
ical output n to set parameters for customized operations.

No. ID Function Note

08.01 459 Battery overvoltage (limit) 1 TRUE = alarm latched


(triggered)
08.02 460 Battery overvoltage (limit) 2
FALSE = alarm acknowl-
08.03 461 Battery undervoltage (limit) 1 edged

08.04 462 Battery undervoltage (limit) 2

08.05 463 GCB fail to close

08.06 464 GCB fail to open

08.07 465 MCB fail to close

08.08 466 MCB fail to open

08.09 467 Reserved

08.10 468 CAN J1939 communication alarm

08.11 469 Reserved

08.12 470 Reserved

08.13 471 Reserved

08.14 472 Reserved

08.15 473 Reserved

08.16 474 Parameter alignment

08.17 475 Missing members

08.18 476 CANopen Interface 1

08.19 477 CANopen Interface 2

08.20 478 CAN bus overload

08.21 479 Reserved

08.22 480 Reserved

658 easYgen-3400/3500 | Genset Control 37528


Appendix
LogicsManager Reference > Logical Command Variables > Group 09: Discrete Inputs

No. ID Function Note

08.23 481 Reserved

08.24 482 Reserved

08.25 483 Reserved

08.26 484 Reserved

08.27 485 Reserved

08.28 486 Reserved

08.29 487 Reserved

08.30 488 Timeout synchronization GCB

08.31 489 Timeout synchronization MCB

08.32 490 Timeout synchronization GGB

08.33 491 Generator /busbar / mains phase rotation mismatch

08.34 492 GGB fail to close

08.35 493 GGB fail to open

9.4.4.10 Group 09: Discrete Inputs


n Discrete inputs
n Logic command variables 09.01-09.12
The discrete inputs may be used as command variable in a logical
output to set parameters for customized operations.

No. ID Function Note

09.01 519 DI 1 (Discrete input [DI 01]) TRUE = logical "1"


(delay times and N.O./
09.02 520 DI 2 (Discrete input [DI 02]) N.C. parameters are
ignored)
09.03 521 DI 3 (Discrete input [DI 03])
FALSE = logical "0"
09.04 522 DI 4 (Discrete input [DI 04])
(alarm has been
09.05 523 DI 5 (Discrete input [DI 05]) acknowledged or imme-
diately after TRUE con-
09.06 524 DI 6 (Discrete input [DI 06]) dition is not present any-
more, if Control is
09.07 525 DI 7 (Discrete input [DI 07]) configured as alarm
09.08 526 DI 8 (Discrete input [DI 08]) class)

09.09 527 DI 9 (Discrete input [DI 09])

09.10 528 DI 10 (Discrete input [DI 10])

09.11 529 DI 11 (Discrete input [DI 11])

09.12 530 DI 12 (Discrete input [DI 12])

09.13 531 Reserved

09.14 532 Reserved

09.15 533 Reserved

09.16 534 Reserved

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Appendix
LogicsManager Reference > Logical Command Variables > Group 10: Analog Inputs

No. ID Function Note

09.17 535 Reserved

09.18 536 Reserved

09.19 537 Reserved

09.20 538 Reserved

09.21 539 Reserved

09.22 540 Reserved

09.23 541 Reserved

9.4.4.11 Group 10: Analog Inputs


n Analog inputs
n Logic command variables 10.01-10.03
The analog inputs may be used as command variable in a logical
output.

No. ID Name / Function Note

10.01 559 Analog input AI 01 wire break TRUE = measured value


out of range
10.02 560 Analog input AI 02 wire break
FALSE = logical "0"
10.03 561 Analog input AI 03 wire break (alarm has been
acknowledged, or imme-
10.04 562 Reserved
diately after TRUE con-
10.05 563 Reserved dition is not present any-
more, if Control is
10.06 564 Reserved configured as alarm
class)
10.07 565 Reserved

10.08 566 Reserved

10.09 567 Reserved

10.10 568 Reserved

10.11 569 Reserved

10.12 570 Reserved

10.13 571 Reserved

10.14 572 Reserved

10.15 573 Reserved

10.16 574 Reserved

10.17 575 Reserved

10.18 576 Reserved

10.19 577 Reserved

10.20 578 Reserved

660 easYgen-3400/3500 | Genset Control 37528


Appendix
LogicsManager Reference > Logical Command Variables > Group 11: Clock And Timer

9.4.4.12 Group 11: Clock And Timer


n Clock and timer
n Logic command variables 11.01-11.10
Time functions may be used as command variable in a logical
output.

No. ID Name / Function Note

11.01 579 Timer set point 1 (exceeded) Refer to parameter


1652 Äp. 322,
1651 Äp. 322 and
1650 Äp. 322.

11.02 580 Timer set point 2 (exceeded) Refer to parameters


1657 Äp. 322,
1656 Äp. 322 and
1655 Äp. 322.

11.03 581 Active weekday (equal to setting) Refer to parameter


1663 Äp. 322.

11.04 582 Active day (equal to setting) Refer to parameter


1663 Äp. 322.

11.05 583 Active hour (equal to setting) Refer to parameter


1662 Äp. 322.

11.06 584 Active minute (equal to setting) Refer to parameter


1661 Äp. 322.

11.07 585 Active second (equal to setting) Refer to parameter


1660 Äp. 322.

11.08 586 Engine (running hours exceeded by) 1 hour Status changes every
operating hour

11.09 587 Engine (running hours exceeded by) 10 hour Status changes every 10
operating hours

11.10 588 Engine (running hours exceeded by) 100 hour Status changes every
100 operating hours

11.11 589 Reserved

11.12 590 Reserved

11.13 591 Reserved

11.14 592 Reserved

11.15 593 Reserved

11.16 594 Reserved

11.17 595 Reserved

11.18 596 Reserved

11.19 597 Reserved

11.20 598 Reserved

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Appendix
LogicsManager Reference > Logical Command Variables > Group 13: Discrete Outputs

9.4.4.13 Group 12: External Discrete Inputs 1


n External discrete inputs 1
n Logic command variables 12.01-12.16
Additional discrete inputs from an expansion board (i.e. IKD 1
extension board) may be used as command variable in a logical
output.

No. ID Name / Function Note

12.01 609 External discrete input 1 [D.E01] TRUE = logical "1"


(delay times and N.O./
12.02 610 External discrete input 2 [D.E02] N.C. parameters are
ignored)
12.03 611 External discrete input 3 [D.E03]
FALSE = logical "0"
12.04 612 External discrete input 4 [D.E04]
(alarm has been
12.05 613 External discrete input 5 [D.E05] acknowledged, or imme-
diately after TRUE con-
12.06 614 External discrete input 6 [D.E06] dition is not present any-
more, if Control is
12.07 615 External discrete input 7 [D.E07] configured as alarm
12.08 616 External discrete input 8 [D.E08] class)

12.09 617 External discrete input 9 [D.E09]

12.10 618 External discrete input 10 [D.E10]

12.11 619 External discrete input 11 [D.E11]

12.12 620 External discrete input 12 [D.E12]

12.13 621 External discrete input 13 [D.E13]

12.14 622 External discrete input 14 [D.E14]

12.15 623 External discrete input 15 [D.E15]

12.16 624 External discrete input 16 [D.E16]

12.17 625 Reserved

12.18 626 Reserved

12.19 627 Reserved

12.20 628 Reserved

9.4.4.14 Group 13: Discrete Outputs


n Discrete outputs
n Logic command variables 13.01-13.12
The discrete outputs may be used as command variable in a log-
ical output.

No. ID Name / Function Note

13.01 629 Discrete output DO1 [R01] TRUE = logical "1" (this
condition indicates the
13.02 630 Discrete output DO2 [R02] logical status of the
internal relays)
13.03 631 Discrete output DO3 [R03]

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Appendix
LogicsManager Reference > Logical Command Variables > Group 14: External Discret...

No. ID Name / Function Note

13.04 632 Discrete output DO4 [R04] FALSE = logical "0" (this
condition indicates the
13.05 633 Discrete output DO5 [R05] logical status of the
internal relays)
13.06 634 Discrete output DO6 [R06]

13.07 635 Discrete output DO7 [R07]

13.08 636 Discrete output DO8 [R08]

13.09 637 Discrete output DO9 [R09]

13.10 638 Discrete output DO10 [R10]

13.11 639 Discrete output DO11 [R11]

13.12 640 Discrete output DO12 [R12]

13.13 641 Reserved

13.14 642 Reserved

13.15 643 Reserved

13.16 644 Reserved

13.17 645 Reserved

13.18 646 Reserved

13.19 647 Reserved

13.20 648 Reserved

13.21 649 Reserved

13.22 650 Reserved

9.4.4.15 Group 14: External Discrete Outputs 1


n External discrete outputs 1
n Logic command variables 14.01-14.16
The external discrete outputs may be used as command variable in
a logical output.

No. ID Name / Function Note

14.01 669 External discrete output DO1 [R.E01] TRUE = logical "1" (this
condition indicates the
14.02 670 External discrete output DO2 [R.E02] logical status of the
relays, which are con-
14.03 671 External discrete output DO3 [R.E03]
nected via external
14.04 672 External discrete output DO4 [R.E04] expansion boards)

14.05 673 External discrete output DO5 [R.E05] FALSE = logical "0" (this
condition indicates the
14.06 674 External discrete output DO6 [R.E06] logical status of the
relays, which are con-
14.07 675 External discrete output DO7 [R.E07] nected via external
14.08 676 External discrete output DO8 [R.E08] expansion boards)

14.09 677 External discrete output DO9 [R.E09]

14.10 678 External discrete output DO10 [R.E10]

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Appendix
LogicsManager Reference > Logical Command Variables > Group 15: Flexible Limits

No. ID Name / Function Note

14.11 679 External discrete output DO11 [R.E11]

14.12 680 External discrete output DO12 [R.E12]

14.13 681 External discrete output DO13 [R.E13]

14.14 682 External discrete output DO14 [R.E14]

14.15 683 External discrete output DO15 [R.E15]

14.16 684 External discrete output DO16 [R.E16]

14.17 685 Reserved

14.18 686 Reserved

14.19 687 Reserved

14.20 688 Reserved

9.4.4.16 Group 15: Flexible Limits


n Flexible limits
n Logic command variables 15.01-15.40
The flexible analog input thresholds may be used as command var-
iable in a logical output.

No. ID Name / Function Note

15.01 689 Flexible analog limit 1 (triggered) TRUE = limit value


reached
15.02 690 Flexible analog limit 2 (triggered)
FALSE = alarm acknowl-
15.03 691 Flexible analog limit 3 (triggered) edged

15.04 692 Flexible analog limit 4 (triggered)

15.05 693 Flexible analog limit 5 (triggered)

15.06 694 Flexible analog limit 6 (triggered)

15.07 695 Flexible analog limit 7 (triggered)

15.08 696 Flexible analog limit 8 (triggered)

15.09 697 Flexible analog limit 9 (triggered)

15.10 698 Flexible analog limit 10 (triggered)

15.11 699 Flexible analog limit 11 (triggered)

15.12 700 Flexible analog limit 12 (triggered)

15.13 701 Flexible analog limit 13 (triggered)

15.14 702 Flexible analog limit 14 (triggered)

15.15 703 Flexible analog limit 15 (triggered)

15.16 704 Flexible analog limit 16 (triggered)

15.17 705 Flexible analog limit 17 (triggered)

15.18 706 Flexible analog limit 18 (triggered)

15.19 707 Flexible analog limit 19 (triggered)

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Appendix
LogicsManager Reference > Logical Command Variables > Group 18: Transistor Outpu...

No. ID Name / Function Note

15.20 708 Flexible analog limit 20 (triggered)

15.21 709 Flexible analog limit 21 (triggered)

15.22 710 Flexible analog limit 22 (triggered)

15.23 711 Flexible analog limit 23 (triggered)

15.24 712 Flexible analog limit 24 (triggered)

15.25 713 Flexible analog limit 25 (triggered)

15.26 714 Flexible analog limit 26 (triggered)

15.27 715 Flexible analog limit 27 (triggered)

15.28 716 Flexible analog limit 28 (triggered)

15.29 717 Flexible analog limit 29 (triggered)

15.30 718 Flexible analog limit 30 (triggered)

15.31 719 Flexible analog limit 31 (triggered)

15.32 720 Flexible analog limit 32 (triggered)

15.33 721 Flexible analog limit 33 (triggered)

15.34 722 Flexible analog limit 34 (triggered)

15.35 723 Flexible analog limit 35 (triggered)

15.36 724 Flexible analog limit 36 (triggered)

15.37 725 Flexible analog limit 37 (triggered)

15.38 726 Flexible analog limit 38 (triggered)

15.39 727 Flexible analog limit 39 (triggered)

15.40 728 Flexible analog limit 40 (triggered)

9.4.4.17 Group 18: Transistor Outputs


n Transistor outputs
n Logic command variables 18.01-18.04
The transistor outputs may be used as command variable in a log-
ical output.

No. ID Name / Function Note

18.01 813 Reserved

18.02 814 Reserved

18.03 815 D+ charge alternator 12 Volt feature active TRUE as long as the
starter relay is energized
and the power supply
voltage is below 16 V

18.04 816 D+ charge alternator 24 Volt feature active TRUE as long as the
starter relay is energized
and the power supply
voltage exceeds 16 V

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Appendix
LogicsManager Reference > Logical Command Variables > Group 22: External Discret...

No. ID Name / Function Note

18.05 817 Reserved

18.06 818 Reserved

18.07 819 Reserved

18.08 820 Reserved

18.09 821 Reserved

18.10 822 Reserved

18.11 823 Reserved

18.12 824 Reserved

18.13 825 Reserved

18.14 826 Reserved

18.15 827 Reserved

18.16 828 Reserved

18.17 829 Reserved

18.18 830 Reserved

18.19 831 Reserved

18.20 832 Reserved

9.4.4.18 Group 22: External Discrete Inputs 2


n External discrete inputs 2
n Logic command variables 22.01-22.16
Additional discrete inputs from an expansion board (i.e. IKD 1
extension board) may be used as command variable in a logical
output.

No. ID Name / Function Note

22.01 833 External discrete input 17 [D.E17] TRUE = logical "1"


(delay times and N.O./
22.02 834 External discrete input 18 [D.E18] N.C. parameters are
ignored)
22.03 835 External discrete input 19 [D.E19]
FALSE = logical "0"
22.04 836 External discrete input 20 [D.E20]
(alarm has been
22.05 837 External discrete input 21 [D.E21] acknowledged, or imme-
diately after TRUE con-
22.06 838 External discrete input 22 [D.E22] dition is not present any-
more, if Control is
22.07 839 External discrete input 23 [D.E23] configured as alarm
22.08 840 External discrete input 24 [D.E24] class)

22.09 841 External discrete input 25 [D.E25]

22.10 842 External discrete input 26 [D.E26]

22.11 843 External discrete input 27 [D.E27]

22.12 844 External discrete input 28 [D.E28]

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Appendix
LogicsManager Reference > Logical Command Variables > Group 23: External Discret...

No. ID Name / Function Note

22.13 845 External discrete input 29 [D.E29]

22.14 846 External discrete input 30 [D.E30]

22.15 847 External discrete input 31 [D.E31]

22.16 848 External discrete input 32 [D.E32]

22.17 849 Reserved

22.18 850 Reserved

22.19 851 Reserved

22.20 852 Reserved

9.4.4.19 Group 23: External Discrete Outputs 2


n External discrete outputs 2
n Logic command variables 23.01-23.16
The external discrete outputs may be used as command variable in
a logical output.

No. ID Name / Function Note

23.01 853 External discrete output DO17 [R.E17] TRUE = logical "1" (this
condition indicates the
23.02 854 External discrete output DO18 [R.E18] logical status of the
relays, which are con-
23.03 855 External discrete output DO19 [R.E19]
nected via external
23.04 856 External discrete output DO20 [R.E20] expansion boards)

23.05 857 External discrete output DO21 [R.E21] FALSE = logical "0" (this
condition indicates the
23.06 858 External discrete output DO22 [R.E22] logical status of the
relays, which are con-
23.07 859 External discrete output DO23 [R.E23] nected via external
23.08 860 External discrete output DO24 [R.E24] expansion boards)

23.09 861 External discrete output DO25 [R.E25]

23.10 862 External discrete output DO26 [R.E26]

23.11 863 External discrete output DO27 [R.E27]

23.12 864 External discrete output DO28 [R.E28]

23.13 865 External discrete output DO29 [R.E29]

23.14 866 External discrete output DO30 [R.E30]

23.15 867 External discrete output DO31 [R.E31]

23.16 868 External discrete output DO32 [R.E32]

23.17 869 Reserved

23.18 870 Reserved

23.19 871 Reserved

23.20 872 Reserved

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Appendix
LogicsManager Reference > Logical Command Variables > Group 24: Flags Condition 2

9.4.4.20 Group 24: Flags Condition 2


n Flags condition 2
n Logic command variables 24.01-24.62

No. ID Name Function Note

24.01 873 LM: External relay DO 17 TRUE, if the LogicsManager condi-


tion driving this relay is fulfilled
24.02 874 LM: External relay DO 18

24.03 875 LM: External relay DO 19

24.04 876 LM: External relay DO 20

24.05 877 LM: External relay DO 21

24.06 878 LM: External relay DO 22

24.07 879 LM: External relay DO 23

24.08 880 LM: External relay DO 24

24.09 881 LM: External relay DO 25

24.10 882 LM: External relay DO 26

24.11 883 LM: External relay DO 27

24.12 884 LM: External relay DO 28

24.13 885 LM: External relay DO 29

24.14 886 LM: External relay DO 30

24.15 887 LM: External relay DO 31

24.16 888 LM: External relay DO 32

24.17 889 LM: PID1 ctrl.release Enables PID 1 Internal calculation


control
Refer to parameter 5580 Äp. 294.

24.18 890 LM: PID2 ctrl.release Enables PID 2 Internal calculation


control
Refer to parameter 5593 Äp. 294.

24.19 891 LM: PID3 ctrl.release Enables PID 3 Internal calculation


control
Refer to parameter 5679 Äp. 294.

24.20 892 LM: Unit1 call requ. Internal calculation

24.21 893 LM: Unit2 call requ. Refer to parameter 12933 Äp. 319,
12934 Äp. 319 and 12935 Äp. 319.
24.22 894 LM: Unit3 call requ.

24.23 895 LM: LS5 command 1 TRUE, if the LogicsManager condi-


tion is fulfilled (LM: 12979)

24.24 896 LM: LS5 command 2 TRUE, if the LogicsManager condi-


tion is fulfilled (LM: 12980)

24.25 897 LM: LS5 command 3 TRUE, if the LogicsManager condi-


tion is fulfilled (LM: 12981)

24.26 898 LM: LS5 command 4 TRUE, if the LogicsManager condi-


tion is fulfilled (LM: 12982)

24.27 899 LM: LS5 command 5 TRUE, if the LogicsManager condi-


tion is fulfilled (LM: 12983)

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Appendix
LogicsManager Reference > Logical Command Variables > Group 24: Flags Condition 2

No. ID Name Function Note

24.28 900 LM: LS5 command 6 TRUE, if the LogicsManager condi-


tion is fulfilled (LM: 12984)

24.29 901 LM: Bypass min. Pgen. TRUE, if the LogicsManager condi-
tion is fulfilled (LM: 12936)

24.30 902 LM: Run up sync. TRUE, if the LogicsManager condi-


tion is fulfilled (LM: 12937)

24.31 903 Reserved

24.32 904 Reserved

24.33 905 Reserved

24.34 906 Reserved

24.35 907 Reserved

24.36 908 Reserved

24.37 909 Reserved

24.38 910 Reserved

24.39 911 Reserved

24.40 912 Reserved

24.41 913 Reserved

24.42 914 Reserved

24.43 915 Reserved

24.44 916 Reserved

24.45 917 Reserved

24.46 918 LM: GCB open in MAN TRUE, if the LogicsManager condi-
tion is fulfilled (LM: 12976)

24.47 919 LM: GCB close in MAN TRUE, if the LogicsManager condi-
tion is fulfilled (LM: 12977)

24.48 920 LM: MCB open in MAN TRUE, if the LogicsManager condi-
tion is fulfilled (LM: 12974)

24.49 921 LM: MCB close in MAN TRUE, if the LogicsManager condi-
tion is fulfilled (LM: 12975)

24.50 922 LM: MAN engine start TRUE, if the LogicsManager condi-
tion is fulfilled (LM: 12970)

24.51 923 Reserved

24.52 924 Reserved

24.53 925 Reserved

24.54 926 Reserved

24.55 927 Reserved

24.56 928 Reserved

24.57 929 Reserved

24.58 930 Reserved

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Appendix
LogicsManager Reference > Logical Command Variables > Group 26: Flags Of LS5 (33...

No. ID Name Function Note

24.59 931 LM: MAN engine stop TRUE, if the LogicsManager condi-
tion is fulfilled (LM: 12971)

24.60 932 LM: Free derating TRUE, if the LogicsManager condi-


tion is fulfilled (LM: 15146)

24.61 933 LM: GGB open in MAN TRUE, if the LogicsManager condi-
tion is fulfilled (LM: 12972)

24.62 934 LM: GGB close in MAN TRUE, if the LogicsManager condi-
tion is fulfilled (LM: 12973)

9.4.4.21 Group 25: Ext. Analog inputs


n Ext. analog inputs
n Logic command variables 25.01-25.16

No. ID Name Function Note

25.01 972 Ext. AI 1 wire break-status TRUE, if wire break of dedi-


cated ext. analog input is rec-
25.02 973 Ext. AI 2 wire break-status ognized
25.03 974 Ext. AI 3 wire break-status

25.04 975 Ext. AI 4 wire break-status

25.05 976 Ext. AI 5 wire break-status

25.06 977 Ext. AI 6 wire break-status

25.07 978 Ext. AI 7 wire break-status

25.08 979 Ext. AI 8 wire break-status

25.09 980 Ext. AI 9 wire break-status

25.10 981 Ext. AI 10 wire break-status

25.11 982 Ext. AI 11 wire break-status

25.12 983 Ext. AI 12 wire break-status

25.13 984 Ext. AI 13 wire break-status

25.14 985 Ext. AI 14 wire break-status

25.15 986 Ext. AI 15 wire break-status

25.16 987 Ext. AI 16 wire break-status

9.4.4.22 Group 26: Flags Of LS5 (33 to 48)


n Flags of LS5 (33 to 48)
n Logic command variables 26.01-26.80

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Appendix
LogicsManager Reference > Logical Command Variables > Group 26: Flags Of LS5 (33...

Information exchanges between easYgen and LS-5 via command


variables.

No. ID Name / Function Note

26.01 1071 Flag 1 LS5 device 33 TRUE if LogicsManager


12952 in LS-5 device no.
{x} is activated [x = 33 to
48]

26.02 1072 Flag 2 LS5 device 33 TRUE if LogicsManager


12953 in LS-5 device no.
{x} is activated [x = 33 to
48]

26.03 1073 Flag 3 LS5 device 33 TRUE if LogicsManager


12954 in LS-5 device no.
{x} is activated [x = 33 to
48]

26.04 1074 Flag 4 LS5 device 33 TRUE if LogicsManager


12955 in LS-5 device no.
{x} is activated [x = 33 to
48]

26.05 1075 Flag 5 LS5 device 33 TRUE if LogicsManager


12956 in LS-5 device no.
{x} is activated [x = 33 to
48]

26.06 1076 Flag 1 LS5 device 34

26.07 1077 Flag 2 LS5 device 34

26.08 1078 Flag 3 LS5 device 34

26.09 1079 Flag 4 LS5 device 34

26.10 1080 Flag 5 LS5 device 34

26.11 1081 Flag 1 LS5 device 35

26.12 1082 Flag 2 LS5 device 35

26.13 1083 Flag 3 LS5 device 35

26.14 1084 Flag 4 LS5 device 35

26.15 1085 Flag 5 LS5 device 35

26.16 1086 Flag 1 LS5 device 36

26.17 1087 Flag 2 LS5 device 36

26.18 1088 Flag 3 LS5 device 36

26.19 1089 Flag 4 LS5 device 36

26.20 1090 Flag 5 LS5 device 36

26.21 1091 Flag 1 LS5 device 37

26.22 1092 Flag 2 LS5 device 37

26.23 1093 Flag 3 LS5 device 37

26.24 1094 Flag 4 LS5 device 37

26.25 1095 Flag 5 LS5 device 37

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Appendix
LogicsManager Reference > Logical Command Variables > Group 26: Flags Of LS5 (33...

No. ID Name / Function Note

26.26 1096 Flag 1 LS5 device 38

26.27 1097 Flag 2 LS5 device 38

26.28 1098 Flag 3 LS5 device 38

26.29 1099 Flag 4 LS5 device 38

26.30 1100 Flag 5 LS5 device 38

26.31 1101 Flag 1 LS5 device 39

26.32 1102 Flag 2 LS5 device 39

26.33 1103 Flag 3 LS5 device 39

26.34 1104 Flag 4 LS5 device 39

26.35 1105 Flag 5 LS5 device 39

26.36 1106 Flag 1 LS5 device 40

26.37 1107 Flag 2 LS5 device 40

26.38 1108 Flag 3 LS5 device 40

26.39 1109 Flag 4 LS5 device 40

26.40 1110 Flag 5 LS5 device 40

26.41 1111 Flag 1 LS5 device 41

26.42 1112 Flag 2 LS5 device 41

26.43 1113 Flag 3 LS5 device 41

26.44 1114 Flag 4 LS5 device 41

26.45 1115 Flag 5 LS5 device 41

26.46 1116 Flag 1 LS5 device 42

26.47 1117 Flag 2 LS5 device 42

26.48 1118 Flag 3 LS5 device 42

26.49 1119 Flag 4 LS5 device 42

26.50 1120 Flag 5 LS5 device 42

26.51 1121 Flag 1 LS5 device 43

26.52 1122 Flag 2 LS5 device 43

26.53 1123 Flag 3 LS5 device 43

26.54 1124 Flag 4 LS5 device 43

26.55 1125 Flag 5 LS5 device 43

26.56 1126 Flag 1 LS5 device 44

26.57 1127 Flag 2 LS5 device 44

26.58 1128 Flag 3 LS5 device 44

26.59 1129 Flag 4 LS5 device 44

26.60 1130 Flag 5 LS5 device 44

26.61 1131 Flag 1 LS5 device 45

26.62 1132 Flag 2 LS5 device 45

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Appendix
LogicsManager Reference > Logical Command Variables > Group 27: Flags Of LS5 (49...

No. ID Name / Function Note

26.63 1133 Flag 3 LS5 device 45

26.64 1134 Flag 4 LS5 device 45

26.65 1135 Flag 5 LS5 device 45

26.66 1136 Flag 1 LS5 device 46

26.67 1137 Flag 2 LS5 device 46

26.68 1138 Flag 3 LS5 device 46

26.69 1139 Flag 4 LS5 device 46

26.70 1140 Flag 5 LS5 device 46

26.71 1141 Flag 1 LS5 device 47

26.72 1142 Flag 2 LS5 device 47

26.73 1143 Flag 3 LS5 device 47

26.74 1144 Flag 4 LS5 device 47

26.75 1145 Flag 5 LS5 device 47

26.76 1146 Flag 1 LS5 device 48

26.77 1147 Flag 2 LS5 device 48

26.78 1148 Flag 3 LS5 device 48

26.79 1149 Flag 4 LS5 device 48

26.80 1150 Flag 5 LS5 device 48

9.4.4.23 Group 27: Flags Of LS5 (49 to 64)


n Flags of LS5 (49 to 64)
n Logic command variables 27.01-27.80
Information exchanges between easYgen and LS-5 via command
variables.

No. ID Name / Function Note

27.01 1170 Flag 1 LS5 device 49 TRUE if LogicsManager


12952 in LS-5 device no.
{x} is activated [x = 49 to
64]

27.02 1171 Flag 2 LS5 device 49 TRUE if LogicsManager


12953 in LS-5 device no.
{x} is activated [x = 49 to
64]

27.03 1172 Flag 3 LS5 device 49 TRUE if LogicsManager


12954 in LS-5 device no.
{x} is activated [x = 49 to
64]

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Appendix
LogicsManager Reference > Logical Command Variables > Group 27: Flags Of LS5 (49...

No. ID Name / Function Note

27.04 1173 Flag 4 LS5 device 49 TRUE if LogicsManager


12955 in LS-5 device no.
{x} is activated [x = 49 to
64]

27.05 1174 Flag 5 LS5 device 49 TRUE if LogicsManager


12956 in LS-5 device no.
{x} is activated [x = 49 to
64]

27.06 1175 Flag 1 LS5 device 50

27.07 1176 Flag 2 LS5 device 50

27.08 1177 Flag 3 LS5 device 50

27.09 1178 Flag 4 LS5 device 50

27.10 1179 Flag 5 LS5 device 50

27.11 1180 Flag 1 LS5 device 51

27.12 1181 Flag 2 LS5 device 51

27.13 1182 Flag 3 LS5 device 51

27.14 1183 Flag 4 LS5 device 51

27.15 1184 Flag 5 LS5 device 51

27.16 1185 Flag 1 LS5 device 52

27.17 1186 Flag 2 LS5 device 52

27.18 1187 Flag 3 LS5 device 52

27.19 1188 Flag 4 LS5 device 52

27.20 1189 Flag 5 LS5 device 52

27.21 1190 Flag 1 LS5 device 53

27.22 1191 Flag 2 LS5 device 53

27.23 1192 Flag 3 LS5 device 53

27.24 1193 Flag 4 LS5 device 53

27.25 1194 Flag 5 LS5 device 53

27.26 1195 Flag 1 LS5 device 54

27.27 1196 Flag 2 LS5 device 54

27.28 1197 Flag 3 LS5 device 54

27.29 1198 Flag 4 LS5 device 54

27.30 1199 Flag 5 LS5 device 54

27.31 1200 Flag 1 LS5 device 55

27.32 1201 Flag 2 LS5 device 55

27.33 1202 Flag 3 LS5 device 55

27.34 1203 Flag 4 LS5 device 55

27.35 1204 Flag 5 LS5 device 55

27.36 1205 Flag 1 LS5 device 56

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Appendix
LogicsManager Reference > Logical Command Variables > Group 27: Flags Of LS5 (49...

No. ID Name / Function Note

27.37 1206 Flag 2 LS5 device 56

27.38 1207 Flag 3 LS5 device 56

27.39 1208 Flag 4 LS5 device 56

27.40 1209 Flag 5 LS5 device 56

27.41 1210 Flag 1 LS5 device 57

27.42 1211 Flag 2 LS5 device 57

27.43 1212 Flag 3 LS5 device 57

27.44 1213 Flag 4 LS5 device 57

27.45 1214 Flag 5 LS5 device 57

27.46 1215 Flag 1 LS5 device 58

27.47 1216 Flag 2 LS5 device 58

27.48 1217 Flag 3 LS5 device 58

27.49 1218 Flag 4 LS5 device 58

27.50 1219 Flag 5 LS5 device 58

27.51 1220 Flag 1 LS5 device 59

27.52 1221 Flag 2 LS5 device 59

27.53 1222 Flag 3 LS5 device 59

27.54 1223 Flag 4 LS5 device 59

27.55 1224 Flag 5 LS5 device 59

27.56 1225 Flag 1 LS5 device 60

27.57 1226 Flag 2 LS5 device 60

27.58 1227 Flag 3 LS5 device 60

27.59 1228 Flag 4 LS5 device 60

27.60 1229 Flag 5 LS5 device 60

27.61 1230 Flag 1 LS5 device 61

27.62 1231 Flag 2 LS5 device 61

27.63 1232 Flag 3 LS5 device 61

27.64 1233 Flag 4 LS5 device 61

27.65 1234 Flag 5 LS5 device 61

27.66 1235 Flag 1 LS5 device 62

27.67 1236 Flag 2 LS5 device 62

27.68 1237 Flag 3 LS5 device 62

27.69 1238 Flag 4 LS5 device 62

27.70 1239 Flag 5 LS5 device 62

27.71 1240 Flag 1 LS5 device 63

27.72 1241 Flag 2 LS5 device 63

27.73 1242 Flag 3 LS5 device 63

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Appendix
LogicsManager Reference > Factory Settings

No. ID Name / Function Note

27.74 1243 Flag 4 LS5 device 63

27.75 1244 Flag 5 LS5 device 63

27.76 1245 Flag 1 LS5 device 64

27.77 1246 Flag 2 LS5 device 64

27.78 1247 Flag 3 LS5 device 64

27.79 1248 Flag 4 LS5 device 64

27.80 1249 Flag 5 LS5 device 64

9.4.5 Factory Settings


Functions

Simple (function) Extended (configuration) Result

[00.0x] Flag {x}; {x} = 1 to 7

If TRUE, flag {x} becomes TRUE. FALSE

Deactivated by default.

[00.08] Flag 8 - pre-configured to engine start via timer

If TRUE, flag 8 becomes TRUE. dependent on


timer
TRUE once the configured time 1 has been
reached [11.01], and the configured time 2
[11.02] has not been reached as well if the cur-
rent day is the configured day [11.03]
(Ä Chapter 4.7 ‘Configure LogicsManager’
on page 319)

Not available in operating modes "STOP" and


"MAN"

[00.09] Start request in Auto

If TRUE, the engine is started in AUTOMATIC dependent on


operating mode. [DI 2]

TRUE once discrete input [DI 2] is energized.

Note: This function is pre-configured and may be


activated by passing through the command vari-
ables [00.08] LM: Flag 8 or [04.03] Remote
request ('―' instead of '0').

Not available in operating modes "STOP" and


"MAN".

[00.10] Stop request in Auto

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Appendix
LogicsManager Reference > Factory Settings

Simple (function) Extended (configuration) Result

If TRUE, the engine is either stopped in AUTO- FALSE


MATIC operating mode or a start of the engine is
suppressed (also an emergency operation).

Deactivated by default.

Not available in operating modes "STOP" and


"MAN".

[00.11] Inhibit emergency run

If TRUE, an emergency operation is inhibited or FALSE


interrupted.

Deactivated by default.

Not available in operating modes "STOP" and


"MAN". Only available in application mode ,
, , and .

[00.12] Undelay close GCB

If TRUE, the GCB will be closed in an emer- dependent on


gency operation without waiting for expiration of emergency
the delayed engine monitoring. operation

TRUE once emergency mode is enabled.

Only available in application mode to


and operating modes "AUTO" and "MAN".

[00.14] Constant Idle run

If TRUE, the control outputs an "Constant idle FALSE


run" if a start request for the generator is present

Deactivated by default.

[00.15] External acknowledgment

If TRUE, all alarms are acknowledged from an dependent on


external source. discrete input
[DI 5]
TRUE once discrete input [DI 5] is energized.

[00.16] Operation mode AUTOMATIC

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Appendix
LogicsManager Reference > Factory Settings

Simple (function) Extended (configuration) Result

If TRUE the unit changes into AUTOMATIC FALSE


operating mode.

Deactivated by default.

[00.17] Operation mode MANUAL

If TRUE the unit changes into MANUAL oper- FALSE


ating mode.

Deactivated by default.

[00.18] Operation mode STOP

If TRUE the unit changes into STOP operating FALSE


mode.

Deactivated by default.

[00.19] Start without load

If TRUE, the engine is started without load FALSE


transfer to the generator (closing the GCB is
blocked).

Deactivated by default.

[00.20] Automatic Idle mode

If TRUE, the control performs an idle run for a FALSE


configured time at start-up.

Deactivated by default.

Note

This function is pre-configured and may be acti-


vated by passing through the command variable
[00.09] Start req. in Auto ('―' instead of '0').

[00.21] Raise frequency/load setpoint

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Appendix
LogicsManager Reference > Factory Settings

Simple (function) Extended (configuration) Result

If TRUE, the frequency/load setpoint will be FALSE


raised.

Deactivated by default.

[00.22] Lower frequency/load setpoint

If TRUE, the frequency/load setpoint will be low- FALSE


ered.

Deactivated by default.

[00.23] Raise voltage/power factor setpoint

If TRUE, the voltage/power factor setpoint will be FALSE


raised.

Deactivated by default.

[00.24] Lower voltage/power factor setpoint

If TRUE, the voltage/power factor setpoint will be FALSE


lowered.

Deactivated by default.

[00.25] Frequency droop active

If TRUE, the frequency droop is enabled. dependent on


missing mem-
TRUE once missing members are detected on
bers
the load share bus.

Not available in operating mode "STOP".

[00.26] Voltage droop active

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Appendix
LogicsManager Reference > Factory Settings

Simple (function) Extended (configuration) Result

If TRUE, the voltage droop is enabled. dependent on


missing mem-
TRUE once missing members are detected on
bers
the load share bus.

Not available in operating mode "STOP".

[00.27] External mains decoupling

If TRUE, a mains failure is requested by an FALSE


external device.

Deactivated by default

Not available in operation modes "STOP" and


"MAN".

[00.28] Critical mode

If TRUE, the control performs a critical mode dependent on


operation. start failure
and [DI 1]
Deactivated by default.

TRUE, if no start failure is present and/or dis-


crete input [DI 1] is not energized.

Not available in operation modes "STOP" and


"MAN".

[00.29] Firing speed reached

If TRUE, the unit recognizes that the ignition FALSE


speed has been reached.

Deactivated by default.

[00.3x] Flag {y}; {x} = 0 to 5, {y} = 9 to 14

If TRUE, flag {y} becomes TRUE. FALSE

Deactivated by default

Not available in operation modes "STOP" and


"MAN".

[00.36] Flag 15

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Appendix
LogicsManager Reference > Factory Settings

Simple (function) Extended (configuration) Result

If TRUE, flag 15 becomes TRUE. dependent on


GCB fail to
Prepared for GCB fail to close or Synchroniza-
close and
tion time GCB.
Synchroniza-
Not available in operating modes "STOP" and tion time GCB
"MAN".

[00.37] Flag 16

If TRUE, flag 16 becomes TRUE. dependent on


Critical mode
Prepared for Critical mode or Start without load.
and Start
Not available in operating modes "STOP" and without load
"MAN".

[00.38] Synchronization mode CHECK

If TRUE, the CHECK synchronization mode is FALSE


enabled.

Deactivated by default.

Only available in operating mode "AUTO" and


application mode to .

[00.39] Synchronization mode PERMISSIVE

If TRUE, the PERMISSIVE synchronization FALSE


mode is enabled.

Deactivated by default.

Only available in operating mode "AUTO" and


application mode to .

[00.40] Synchronization mode RUN

If TRUE, the RUN synchronization mode is ena- FALSE


bled.

Deactivated by default.

Only available in operating mode "AUTO" and


application mode to .

[00.81] Setpoint 2 frequency enabled

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Appendix
LogicsManager Reference > Factory Settings

Simple (function) Extended (configuration) Result

If TRUE, the frequency setpoint 2 is enabled. FALSE

Deactivated by default.

Not available in operating modes "STOP" and


"MAN".

[00.82] Setpoint 2 load enabled

If TRUE, the load setpoint 2 is enabled. FALSE

Deactivated by default.

Not available in operating modes "STOP" and


"MAN".

[00.83] Setpoint 2 voltage enabled

If TRUE, the voltage setpoint 2 is enabled. FALSE

Deactivated by default.

Not available in operating modes "STOP" and


"MAN".

[00.84] Setpoint 2 power factor enabled

If TRUE, the power factor setpoint 2 is enabled. FALSE

Deactivated by default.

Not available in operating modes "STOP" and


"MAN".

[00.85] Enable MCB

If TRUE, the MCB is enabled. dependent on


[DI 6] and
TRUE, if discrete input [DI 6] is energized and/or
MCB closure
MCB did not fail to close and/or no mains phase
and mains
rotation mismatch is detected.
phase rotation
Only available in operating mode "AUTO" and
application mode , , , , ,
and .

[00.86] Load-dependent start/stop

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Appendix
LogicsManager Reference > Factory Settings

Simple (function) Extended (configuration) Result

If TRUE, load-dependent start/stop is enabled. FALSE

Deactivated by default.

Prepared for start request in AUTO and neither


Flag 15 nor Flag 16 are enabled.

Only available in operating mode "AUTO" and


application mode to .

[00.8x] Segment no. {y} active; {x} = 7 to 9; {y} = 2 to 4

If TRUE, load-dependent start/stop segment no. FALSE


{y} is enabled.

Deactivated by default.

Only available in operating mode "AUTO" and


application mode to .

[00.9x] LDSS Priority {y}; {x} = 0 to 2; {y} = 2 to 4

If TRUE, load-dependent start/stop priority {y} is FALSE


enabled.

Deactivated by default.

Only available in operating mode "AUTO" and


application mode to .

[00.9x] Transition mode {y}; {x} = 3 to 4; {y} = 1 to 2

If TRUE, transition mode {x} is enabled. FALSE

Deactivated by default.

Only available in operating mode "AUTO" and


application mode , , , and .

[24.1x] PID{y} ctrl. release; {x} = 7 to 9; {y} = 1 to 3

If TRUE, PID 1 control is released. FALSE

Deactivated by default.

Not available in operating modes "STOP" and


"MAN".

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Appendix
LogicsManager Reference > Factory Settings

Relay outputs

Simple (function) Extended (configuration) Result

[00.41] Relay 1 [R01] - Ready for operation OFF

Relay will be de-energized if unit is not ready for FALSE


operation or the logics manager output is TRUE.

Deactivated by default

Note: This function is pre-configured and may be


activated by passing through the command vari-
ables [01.09] Shutdown alarm or [04.01] Oper-
ating mode AUTO or [00.01] LM: Flag 1 ('―'
instead of '0').

The unit is only ready for operation after an start-


up delay following the power supply connection.

[00.42] Relay 2 [R02] - Centralized alarm (horn) / freely configurable

Relay energizes if the internal condition "Horn" is dependent on


TRUE Logics Com-
mand Variable
[03.05]

[00.43] Relay 3 [R03] - Starter / freely configurable

Relay energizes if the internal condition "Starter" dependent on


is TRUE Logics Com-
mand Variable
[03.02]

[00.44] Relay 4 [R04] - Start/Gas / freely configurable

Relay energizes if the internal condition "Start/ dependent on


Gas" is TRUE to energize the start (Diesel) or Logics Com-
gas (Gas) solenoid mand Variable
[03.28]

[00.45] Relay 5 [R05] - Preglow / Ignition / freely configurable

Relay energizes if the internal condition "Pre- dependent on


glow / Ignition" is TRUE to preglow the Diesel Logics Com-
engine or enabling the ignition of the gas engine mand Variable
[03.04]

[00.46] Relay 6 [R06] - Free / Command: close GCB

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Appendix
LogicsManager Reference > Factory Settings

Simple (function) Extended (configuration) Result

In application mode FALSE

and = freely configurable relay (unas-


signed)

In application mode to "Command:


close GCB"

Deactivated by default

[00.47] Relay 7 [R07] - Mains decoupling / freely configurable / Command: open GCB

In application mode pre-configured to mains dependent on


decoupling. Relay energizes if the internal condi- application
tion "Mains decoupling" is TRUE to decouple the mode and
genset from the mains. Logics Com-
mand Variable
In application mode to "Command:
[07.25]
open GCB"

Deactivated by default

[00.48] Relay 8 [R08] - Free / Command: close MCB

In application mode , , , , , FALSE


, , and = freely configurable
relay (unassigned)

In application mode and "Command:


close MCB"

Deactivated by default

[00.49] Relay 9 [R09] - Mains decoupling / freely configurable / Command: open MCB

In application mode , , , , , dependent on


, , and pre-configured to mains application
decoupling. Relay energizes if the internal condi- mode and
tion "Mains decoupling" is TRUE to decouple the Logics Com-
genset from the mains. mand Variable
[07.25]
In application mode and "Command:
open MCB"

Deactivated by default

[00.50] Relay 10 [R10] - Auxiliary services / freely configurable

In application mode , , , , , dependent on


, and pre-configured to auxilary Logics Com-
services. Relay energizes if the internal condi- mand Variable
tion "Aux. services" is TRUE to activate the aux- [03.01]
iliary services (it energizes prior to an engine
start and de-energizes with the engine stop)

In application mode , and "Com-


mand: close GGB"

[00.51] Relay 11 [R11] - Warning alarm class active / freely configurable

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Appendix
LogicsManager Reference > Factory Settings

Simple (function) Extended (configuration) Result

In application mode , , , , , dependent on


, and pre-configured to alarm Logics Com-
classe A or B. Relay energizes if one of the mand Variable
alarm classes A or B is active [01.08]

In application mode , and "Com-


mand: open GGB"

[00.52] Relay 12 [R12] - Shutdown alarm class active / freely configurable

Relay energizes if one of the alarm classes C, D, dependent on


E or F is active Logics Com-
mand Variable
[01.09]

[00.xx] External digital output {y} - Free (external expansion card, if connected; {xx} = 63 to 78 ; {y} = 1 to 16)

Control of the external relay {y}, if this is con- FALSE


nected

Prepared for:

Deactivated by default

[24.xx] External digital output {y} - Free (external expansion card, if connected; {xx} = 01 to 16 ; {y} = 17 to 32)

Control of the external relay {y}, if this is con- FALSE


nected

Prepared for:

Deactivated by default

Discrete inputs

DI Alarm class Pre-assigned to

1 F freely configurable EMERGENCY STOP

2 CONTROL freely configurable LogicsManager Start in


AUTO

3 B freely configurable Low oil pressure

4 B freely configurable Coolant temperature

5 CONTROL freely configurable LogicsManager External


acknowledgement

6 CONTROL freely configurable LogicsManager Enable


MCB

7 fixed Reply MCB

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Appendix
Event And Alarm Reference > Alarm Classes

DI Alarm class Pre-assigned to

8 fixed Reply GCB

9 B freely configurable unassigned

10 B freely configurable unassigned

11 B freely configurable unassigned

12 B freely configurable unassigned

9.5 Event And Alarm Reference


9.5.1 Alarm Classes

The control functions are structured in the following


alarm classes:

Alarm class Visible in the dis- LED "Alarm" Relay "Command: Shut-down engine Engine blocked
play open GCB" until ack.
& horn
sequence has
been performed

A yes no no no no

Warning Alarm This alarm does not interrupt the unit operation. A message output without a centralized alarm occurs:

n Alarm text.

B yes yes no no no

Warning Alarm This alarm does not interrupt the unit operation. An output of the centralized alarm occurs and the command
variable 3.05 (horn) is issued.

n Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn).

C yes yes soft unloading cool down time yes

Shutdown Alarm With this alarm the GCB is opened and the engine is stopped. Coasting occurs.

n Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn) + GCB open + Coasting + Engine stop.

D yes yes immediately cool down time yes

Shutdown Alarm With this alarm the GCB is opened and the engine is stopped. Coasting occurs.

n Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn) + GCB open + Coasting + Engine stop.

E yes yes soft unloading immediately yes

Shutdown Alarm With this alarm the GCB is opened immediately and the engine is stopped.

n Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn)+ GCB open + Engine stop.

F yes yes immediately immediately yes

Shutdown Alarm With this alarm the GCB is opened immediately and the engine is stopped.

n Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn)+ GCB open + Engine stop.

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Appendix
Event And Alarm Reference > Status Messages

Alarm class Visible in the dis- LED "Alarm" Relay "Command: Shut-down engine Engine blocked
play open GCB" until ack.
& horn
sequence has
been performed

Control no no no no no

Control Signal This signal issues a control command only. It may be assigned to a discrete input for example to get a control
signal, which may be used in the LogicsManager. No alarm message and no entry in the alarm list or the event
history will be issued. This signal is always self-acknowledging, but considers a delay time and may also be
configured with an engine delay.

CAUTION!
If an alarm of class C, D, or E is present and the GCB
cannot be opened, the engine will not be stopped. This
can only be achieved by enabling GCB monitoring
(parameter 2600 Äp. 158) with the alarm class config-
ured to "F" (parameter 2601 Äp. 158).

If an alarm has been configured with a shutdown alarm that has


been enabled to self-acknowledge, and has been configured as
engine delayed the following scenario may happen:
n The alarm shuts down the engine because of its alarm class.
n Due to the engine stopping, all engine delayed alarms are
ignored.
n The alarm class is acknowledged automatically.
n The alarm will self-acknowledge and clear the fault message
that shut the engine down.
This prevents the fault from being analyzed. After a short
delay, the engine will restart.
n After the engine monitoring delay expires, the fault that origi-
nally shut down the engine will do so again.
This cycle will continue to repeat until corrected.

9.5.2 Conversion Factors


Temperature °C → °F T [°F] = (T [°C] x 1.8) + 32

°F → °C T [°C] = (T [°F] – 32) / 1.8

Pressure bar → psi P [psi] = P [bar] x 14.503

psi → bar P [bar] = P [psi] / 14.503

9.5.3 Status Messages

Message text Meaning

ID

AUTO mode ready Automatic mode ready for start

13253 The unit is waiting for a start signal in Automatic operating mode and no alarm of class C, D, E, or F is
present.

Aux. serv. postrun Postrun of the auxiliary operation is active

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Appendix
Event And Alarm Reference > Status Messages

Message text Meaning

ID
13201 After the engine has stopped, auxiliary operations are enabled. These operations ensure that required
equipment which is necessary for the operation of the engine continues to run (i.e. electric cooling fan).

Aux. services prerun Prerun of the auxiliary operation is active

13200 Before the engine is started the signal "aux. services prerun" is enabled, so that all required equipment
which is necessary for the operation of the engine can be initialized, started or switched.

Cool down Coasting of the engine is active

13204 The no load operation is performed prior to the stopping of the engine. The no load operation is utilized to
cool the engine.

Crank protect Starter protection

13214 To prevent the starter from being damaged by an engine that is rotating, a crank protection delay is active
to ensure that the engine has time to stop rotating.

Critical mode Critical mode (Sprinkler operation) is active

13202 The sprinkler operation is activated.

Emergency/Critical Emergency operation during active critical operation

13215 Critical operation is activated.

Emergency run Emergency power operation

13211 After the control unit detects that a mains fault has occurred, the engine is started after the emergency
delay timer expires. The MCB is opened, the GCB is closed, and the generator set assumes the load. If
the generator set is already running, operations continue until the emergency power operation conditions
no longer exist. If the mains return, the mains settling timer becomes active first (see below).

GCB dead bus close Dead bus closing of the GCB to

13209 The GCB is closed onto the de-energized busbar. The measured busbar voltage is below the configured
dead bus detection limit.

GCB → MCB Delay GCB – MCB delay time is active

13261 If the breaker logic is configured to Open Transition and a transfer from generator to mains supply is initi-
ated, the transfer time delay will start after the replay "GCB is open" is received. The MCB close command
will be issued after the transfer time has expired.

GCB open The GCB is being opened to

13255 A GCB open command has been issued.

Gen. stable time Generator stable time is active

13250 If the engine monitoring delay timer has expired, the generator settling time starts. This permits for an
additional delay time before the breaker is closed in order to ensure that none of the engine delayed
watchdogs trips.

Idle run active The control is in idle mode

13216 No undervoltage, underfrequency, and underspeed monitoring is performed in idle mode. The flexible
limits 33 through 40 are not monitored.

Ignition Enable the ignition (Gas engine)

13213 After the purging operation and before the fuel solenois opened.

In operation The genset is in regular operation

13251 The genset is in regular operation and is ready for supplying load.

Loading Generator The generator power will be increased to the set point

13258 The generator power will be increased to the configured set point with a rate defined by the power control
set point ramp.

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Appendix
Event And Alarm Reference > Status Messages

Message text Meaning

ID

Mains settling Mains settling time is active

13205 When the control unit detects that the mains fault is no longer present and power has been restored, the
mains settling timer begins counting down. If the mains are stable after the expiration of the timer (the
mains voltage has not fallen below or risen over the configured monitoring limits), the load is transferred
from the generator supply to the mains supply.

MCB dead bus close Dead bus closing of the MCB

13210 The MCB is closed onto the de-energized busbar. The measured busbar voltage is below the configured
dead bus detection limit.

MCB → GCB Delay MCB – GCB delay time is active

13262 If the breaker logic is configured to Open Transition and a transfer from mains to generator supply is initi-
ated, the transfer time delay will start after the reply "MCB is open" is received. The GCB close command
will be issued after the transfer time has expired.

MCB open The MCB is being opened

13257 An MCB open command has been issued.

Power limited prerun Active power limited prerun is active

13252 The real power set point is limited to the warm up power limit for the configured warm up time.

Preglow Preglow of the engine is active (Diesel engine)

13208 The diesel engine is preheated prior to starting.

Ramp to rated Engine is accelerating to rated speed

13254 After firing speed has been exceeded, the engine monitoring delay timer starts. This message is displayed
during this period.

Start Start engine is active

13206 After the "Prerun auxiliary operation" expires, the engine is started according to the configured start logic
(Diesel or gas engine). When the start sequence is active, various relays are enabled and representative
signals are passed via the CAN bus to a secondary engine control.

Start – Pause Start pause while starting the engine is active

13207 If the engine could not be started, the controller will pause for the configured time prior to attempting to
issuing a start command again.

Start w/o Load Start without load is active

13263 A regular engine start is performed. The GCB operation is blocked to prevent a change from mains to gen-
erator supply.

Stop engine Engine will be stopped

13203 The engine will be stopped. The engine stop delay will be started when ignition speed has been fallen
below. A restart is only possible if the engine stop delay has been expired.

Synchronization GCB The GCB will be synchronized

13259 The control tries to synchronize the GCB.

Synchronization MCB The MCB will be synchronized

13260 The control tries to synchronize the MCB.

Turning Purging operation is active (Gas engine)

13212 Before the fuel solenoopens and the ignition of the gas engine is energized the remaining fuel, that may be
present in the combustion chamber, will be removed by a purging operation. The starter turns the engine
without enabling the ignition for a specified time to complete the purging operation. After the purging
process, the ignition is energized.

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Appendix
Event And Alarm Reference > Status Messages

Message text Meaning

ID

Unloading Generator The generator power will be decreased

13256 The generator power will be decreased after a stop command has been issued with a rate defined by the
power control set point ramp before the GCB will be opened.

Unloading mains The mains power will be decreased

13264 The real power set point is increased with the configured rate after synchronizing the generator in inter-
change transition mode. After the mains have been unloaded, the MCB will be opened.

Synch. PERMISSIVE Synchronization mode PERMISSIVE

13265 If the synchronization mode is set to “PERMISSIVE” (parameter 5728 Äp. 201) the screen message
“Synch. PERMISSIVE” is blinking on the main screen.

Synch. CHECK Synchronization mode CHECK

13266 If the synchronization mode is set to “CHECK” (parameter 5728 Äp. 201) the screen message “Synch.
CHECK” is blinking on the main screen.

Synch. OFF Synchronization mode OFF

13267 If the synchronization mode is set to “OFF” (parameter 5728 Äp. 201) the screen message “Synch. OFF”
is blinking on the main screen.

GGB open The GGB is being opened

13268 A GGB open command has been issued.

Synchronization GGB The GGB will be synchronized

13269 The control tries to synchronize the GGB.

GGB dead bus close Dead bus closing of the GGB

13270 The GGB is closed onto the de-energized busbar. The measured busbar voltage is below the configured
dead bus detection limit.

Run-up Synchron. Run-up Synchronization to

13271 The run-up synchronization mode is active (parameter 3435 Äp. 225).

MCB → GGB Delay MCB – GGB delay time is active

13273 If the breaker logic is configured to Open Transition and a transfer from mains to generator supply is initi-
ated, the transfer time delay will start after the reply "MCB is open" is received. The GGB close command
will be issued after the transfer time has expired.

Add-on delay Load dependent start/stop (LDSS) add-on delay time

13274 Shows the current state of LDSS in the sequencing screen. A countdown of the configured add-on delay
time will be displayed.

Add-off delay Load dependent start/stop (LDSS) add-off delay time

13275 Shows the current state of LDSS in the sequencing screen. A countdown of the configured add-off delay
time will be displayed.

Minimum run time Load dependent start/stop (LDSS) minimum run time

13276 Shows the current state of LDSS in the sequencing screen. A countdown of the configured minimum run
time will be displayed.

Derating active Derating active

13281 As long as the derating function is activated, this text message is shown (parameter 15143 Äp. 278).

Unloading LS5 Unloading the LS-5

13282 The LS-5 performs a power reduction to make sure that there is little power in the system before opening
the breaker .

37528 easYgen-3400/3500 | Genset Control 691


Appendix
Event And Alarm Reference > Alarm Messages

9.5.4 Alarm Messages

For a detailed description of the monitoring functions,


which trigger the alarm messages, refer to Ä Chapter
4.4 ‘Configure Monitoring’ on page 96.

Message text and ID Meaning

Amber warning lamp Amber warning lamp, J1939 interface

15126 This watchdogs monitors, whether a specific alarm bit is received from the CAN J1939 interface. This ena-
bles to configure the control in a way that a reaction is caused by this bit (e.g. warning, shutdown). No
alarm can be indicated if the CAN communication fails.

Bat. overvoltage 1 Battery overvoltage, limit value 1

10007 The battery voltage has exceeded the limit value 1 for battery overvoltage for at least the configured time
and dnot fall below the value of the hysteresis.

Bat. overvoltage 2 Battery overvoltage, limit value 2

10008 The battery voltage has exceeded the limit value 2 for battery overvoltage for at least the configured time
and dnot fall below the value of the hysteresis.

Bat. undervoltage 1 Battery undervoltage, limit value 1

10005 The battery voltage has fallen below the limit value 1 for battery undervoltage for at least the configured
time and has not exceeded the value of the hysteresis.

Bat. undervoltage 2 Battery undervoltage, limit value 2

10006 The battery voltage has fallen below the limit value 2 for battery undervoltage for at least the configured
time and has not exceeded the value of the hysteresis.

CAN bus overload CAN bus overload alarm

10089 The sum of CAN bus messages on al can buses together exceeds 32 messages per 20 ms.

CAN fault J1939 Interface alarm J1939

10017 The communication with the ECU via the CAN bus interface has been interrupted and no data can be
transmitted or received over the bus within the configured time.

CANopen Interface 1 Interface alarm CANopen on CAN bus 1

10087 No Receive Process Data Object ( RPDO) is received within the configured time.

CANopen Interface 2 Interface alarm CANopen on CAN bus 2

10088 No message is received from the external expansion board (Node ID) within the configured time.

Charge alt. low volt Charging alternator voltage low

4056 The charging alternator voltage has fallen below the critical limit for at least the configured time and has
not exceeded the value of the hysteresis (the critical limit is 9 V for 12 V systems and 20 V for 24 V sys-
tems).

Eng. stop malfunct. Stop alarm of the engine

2504 The engine failed to stop when given the stop command. When a stop command is issued a timer starts a
countdown. If speed is still detected when this timer expires the controller recognizes an unsuccessful stop
of the engine. An unsuccessful stop of the engine is determined if speed (measured by the generator fre-
quency, the MPU, or the LogicsManager "ignition speed") is detected within the configured time after the
stop signal has been issued.

EEPROM failure The EEPROM checksum is corrupted

1714 The EEPROM check at startup has resulted a defective EEPROM.

GCB fail to close GCB failed to close

692 easYgen-3400/3500 | Genset Control 37528


Appendix
Event And Alarm Reference > Alarm Messages

Message text and ID Meaning


2603 The easYgen has attempted to close the GCB the configured maximum number of attempts and failed.
Depending on the configuration, the easYgen will continue to attempt to close the GCB as long as the con-
ditions for closing the GCB are fulfilled.

GCB fail to open GCB failed to open

2604 The easYgen is still receiving the reply "GCB closed" after the GCB open monitoring timer has expired.

GCB syn. timeout GCB synchronization time exceeded

3064 The easYgen has failed to synchronize the GCB within the configured synchronization time.

Gen act.pwr mismatch Generator active power mismatch

2924 The deviation between the generator power and the active power setpoint has exceeded the limit for at
least the configured time.

Gen. PF lagging 1 Generator overexcited, limit value 1

2337 The power factor limit 1 has been exceeded at the generator towards inductive (i.e. the current is lagging)
for at least the configured time and does not fall below the value of the hysteresis.

Gen. PF lagging 2 Generator overexcited, limit value 2

2338 The power factor limit 2 has been exceeded at the generator towards inductive (i.e. the current is lagging)
for at least the configured time and does not fall below the value of the hysteresis.

Gen. PF leading 1 Generator underexcited, limit value 1

2387 The power factor limit 1 has fallen below at the generator towards capacitive (i.e. the current is leading) for
at least the configured time and does not exceed the value of the hysteresis.

Gen. PF leading 2 Generator underexcited, limit value 2

2388 The power factor limit 2 has fallen below at the generator towards capacitive (i.e. the current is leading) for
at least the configured time and does not exceed the value of the hysteresis.

Gen. overcurrent 1 Generator overcurrent, limit value 1

2218 The generator current has exceeded the limit value 1 for the generator overcurrent for at least the config-
ured time and does not fall below the value of the hysteresis.

Gen. overcurrent 2 Generator overcurrent, limit value 2

2219 The generator current has exceeded the limit value 2 for the generator overcurrent for at least the config-
ured time and does not fall below the value of the hysteresis.

Gen. overcurrent 3 Generator overcurrent, limit value 3

2220 The generator current has exceeded the limit value 3 for the generator overcurrent for at least the config-
ured time and does not fall below the value of the hysteresis.

Gen. overfrequency 1 Generator overfrequency, limit value 1

1912 The generator frequency has exceeded the limit value 1 for generator overfrequency for at least the config-
ured time and does not fall below the value of the hysteresis.

Gen. overfrequency 2 Generator overfrequency, limit value 2

1913 The generator frequency has exceeded the limit value 2 for generator overfrequency for at least the config-
ured time and does not fall below the value of the hysteresis.

Gen. overload IOP 1 Generator overload IOP, limit value 1

2314 The generator power has exceeded the limit value 1 for generator overload in isolated operation (MCB is
open) for at least the configured time and does not fall below the value of the hysteresis.

Gen. overload IOP 2 Generator overload IOP, limit value 2

2315 The generator power has exceeded the limit value 2 for generator overload in isolated operation (MCB is
open) for at least the configured time and does not fall below the value of the hysteresis.

Gen. overload MOP 1 Generator overload MOP, limit value 1

37528 easYgen-3400/3500 | Genset Control 693


Appendix
Event And Alarm Reference > Alarm Messages

Message text and ID Meaning


2362 The generator power has exceeded the limit value 1 for generator overload in mains parallel operation
(GCB and MCB are closed) for at least the configured time and does not fall below the value of the hyste-
resis.

Gen. overload MOP 2 Generator overload MOP, limit value 2

2363 The generator power has exceeded the limit value 2 for generator overload in mains parallel operation
(GCB and MCB are closed) for at least the configured time and does not fall below the value of the hyste-
resis.

Gen. overvoltage 1 Generator overvoltage, limit value 1

2012 The generator voltage has exceeded the limit value 1 for generator overvoltage for at least the configured
time and does not fall below the value of the hysteresis.

Gen. overvoltage 2 Generator overvoltage, limit value 2

2013 The generator voltage has exceeded the limit value 2 for generator overvoltage for at least the configured
time and does not fall below the value of the hysteresis.

Gen. rev/red. pwr.1 Generator reverse power, limit value 1 / Generator reduced power, limit value 1

2262 The generator power has exceeded the limit value 1 for generator reverse power / generator reduced
power for at least the configured time and does not fall below the value of the hysteresis.

Gen. rev/red. pwr.2 Generator reverse power, limit value 2 / Generator reduced power, limit value 2

2263 The generator power has exceeded the limit value 2 for generator reverse power / generator reduced
power for at least the configured time and does not fall below the value of the hysteresis.

Gen.ph.rot. mismatch Generator rotating field mismatch

3955 The generator rotating field does not correspond with the configured direction.

Gen.underfrequency 1 Generator underfrequency, limit value 1

1962 The generator frequency has fallen below the limit value 1 for generator underfrequency for at least the
configured time and has not exceeded the value of the hysteresis. Additionally, the alarm has not been
acknowledged (unless the "Self acknowledgement" is configured YES).

Gen.underfrequency 2 Generator underfrequency, limit value 2

1963 The generator frequency has fallen below the limit value 2 for generator underfrequency for at least the
configured time and has not exceeded the value of the hysteresis.

Gen. undervoltage 1 Generator undervoltage, limit value 1

2062 The generator voltage has fallen below the limit value 1 for generator undervoltage for at least the config-
ured time and has not exceeded the value of the hysteresis.

Gen. undervoltage 2 Generator undervoltage, limit value 2

2063 The generator voltage has fallen below the limit value 2 for generator undervoltage for at least the config-
ured time and has not exceeded the value of the hysteresis.

Gen unloading fault Generator unloading mismatch

3124 The easYgen failed to reduce the generator power below the configured unload limit within the configured
time.

Gen. volt. asymmetry Voltage asymmetry

3907 The generator phase-to-phase voltages have higher differences between each other than the configured
limit value.

Ground fault 1 Generator ground current, limit value 1

3263 The measured or calculated ground current has exceeded the limit value 1 for the generator ground cur-
rent for at least the configured time and does not fall below the value of the hysteresis.

Ground fault 2 Generator ground current, limit value 2

3264

694 easYgen-3400/3500 | Genset Control 37528


Appendix
Event And Alarm Reference > Alarm Messages

Message text and ID Meaning


The measured or calculated ground current has exceeded the limit value 2 for the generator ground cur-
rent for at least the configured time and does not fall below the value of the hysteresis.

Inv. time overcurr. Generator inverse time-overcurrent

4038 Current monitoring with tripping time depending on the measured current. The higher the current is the
faster the tripping time according to a defined curve. According to IEC 255 three different characteristics
are available: normal, highly, and extremely inverse.

Timeout syn. GGB GGB synchronization time exceeded

3074 The easYgen has failed to synchronize the GGB within the configured synchronization time.

GGB fail to close GGB failed to close

3089 The easYgen has attempted to close the GGB the configured maximum number of attempts and failed.
Depending on the configuration, the easYgen will continue to attempt to close the GGB as long as the con-
ditions for closing the GGB are fulfilled.

GGB fail to open Failed GGB open

3090 The easYgen is still receiving the reply "GGB closed" after the GGB open monitoring timer has expired.

Mains decoupling Mains decoupling is initiated

3114 One or more monitoring function(s) considered for the mains decoupling functionality has triggered.

Mains export power 1 Mains export power, limit value 1

3241 The mains export power has exceeded or fallen below the limit value 1 for mains export power for at least
the configured time and does not fall below or exceed the value of the hysteresis.

Mains export power 2 Mains export power, limit value 2

3242 The mains export power has exceeded or fallen below the limit value 2 for mains export power for at least
the configured time and does not fall below or exceed the value of the hysteresis.

Mains import power 1 Mains import power, limit value 1

3217 The mains import power has exceeded or fallen below the limit value 1 for mains import power for at least
the configured time and does not fall below or exceed the value of the hysteresis.

Mains import power 2 Mains import power, limit value 2

3218 The mains import power has exceeded or fallen below the limit value 2 for mains import power for at least
the configured time and does not fall below or exceed the value of the hysteresis.

Mains overfreq. 1 Mains overfrequency, limit value 1

2862 The mains frequency has exceeded the limit value 1 for mains overfrequency for at least the configured
time and does not fall below the value of the hysteresis.

Mains overfreq. 2 Mains overfrequency, limit value 2

2863 The mains frequency has exceeded the limit value 2 for mains overfrequency for at least the configured
time and does not fall below the value of the hysteresis. Triggering this monitoring function causes the
mains decoupling function to trigger.

Mains overvoltage 1 Mains overvoltage, limit value 1

2962 The mains voltage has exceeded the limit value 1 for mains overvoltage for at least the configured time
and does not fall below the value of the hysteresis.

Mains overvoltage 2 Mains overvoltage, limit value 2

2963 The mains voltage has exceeded the limit value 2 for mains overvoltage for at least the configured time
and does not fall below the value of the hysteresis. Triggering this monitoring function causes the mains
decoupling function to trigger.

Mains PF lagging 1 Mains overexcited, limit value 1

2985 The power factor limit 1 has been exceeded at the mains interchange point towards inductive (i.e. the cur-
rent is lagging) for at least the configured time and does not fall below the value of the hysteresis.

37528 easYgen-3400/3500 | Genset Control 695


Appendix
Event And Alarm Reference > Alarm Messages

Message text and ID Meaning

Mains PF lagging 2 Mains overexcited, limit value 2

2986 The power factor limit 2 has been exceeded at the mains interchange point towards inductive (i.e. the cur-
rent is lagging) for at least the configured time and does not fall below the value of the hysteresis.

Mains PF leading 1 Mains underexcited, limit value 1

3035 The power factor limit 1 has fallen below at the mains interchange point towards capacitive (i.e. the current
is leading) for at least the configured time and does not exceed the value of the hysteresis.

Mains PF leading 2 Mains underexcited, limit value 2

3036 The power factor limit 1 has fallen below at the mains interchange point towards capacitive (i.e. the current
is leading) for at least the configured time and does not exceed the value of the hysteresis.

Mains phase shift Mains phase shift

3057 A mains phase shift, which has exceeded the configured limit, has occurred. Triggering this monitoring
function causes the mains decoupling function to trigger.

Mains df/dt Mains df/dt (ROCOF)

3106 A mains df/dt, which has exceeded the configured limit, has occurred. Triggering this monitoring function
causes the mains decoupling function to trigger.

Mains underfreq. 1 Mains underfrequency, limit value 1

2912 The mains frequency has fallen below the limit value 1 for mains underfrequency for at least the configured
time and has not exceeded the value of the hysteresis.

Mains underfreq. 2 Mains underfrequency, limit value 2

2913 The mains frequency has fallen below the limit value 2 for mains underfrequency for at least the configured
time and has not exceeded the value of the hysteresis. Triggering this monitoring function causes the
mains decoupling function to trigger.

Mains undervoltage 1 Mains undervoltage, limit value 1

3012 The mains voltage has fallen below the limit value 1 for mains undervoltage for at least the configured time
and has not exceeded the value of the hysteresis.

Mains undervoltage 2 Mains undervoltage, limit value 2

3013 The mains voltage has fallen below the limit value 2 for mains undervoltage for at least the configured time
and has not exceeded the value of the hysteresis. Triggering this monitoring function causes the mains
decoupling function to trigger.

Maint. days exceeded Maintenance days exceeded

2560 The generator run time has exceeded the configured number of days since the last maintenance period.
Additionally, the alarm has not been acknowledged.

Maint. hrs exceeded Maintenance hours exceeded

2561 The generator run time has exceeded the configured number of operating hours since the last mainte-
nance period. Additionally, the alarm has not been acknowledged.

MCB fail to close MCB failed to close

2623 The easYgen has attempted to close the MCB the configured maximum number of attempts and failed.
Depending on the configuration, the easYgen will continue to attempt to close the GCB as long as the con-
ditions for closing the MCB are fulfilled.

MCB fail to open Failed MCB open

2624 The easYgen is still receiving the reply MCB closed” after the MCB open monitoring timer has expired.

MCB syn. timeout MCB synchronization time exceeded

3074 The easYgen has failed to synchronize the MCB within the configured synchronization time.

Missing members Missing load share members detected

696 easYgen-3400/3500 | Genset Control 37528


Appendix
Event And Alarm Reference > Alarm Messages

Message text and ID Meaning


4064 The easYgen has detected that the number of available units for load sharing does not correspond with
the configured number of members.

Mns act.pwr mismatch Mains active power mismatch

2934 The deviation between the import/export power and the active import/export power setpoint has exceeded
the limit for at least the configured time.

Mns.ph.rot. mismatch Mains rotating field mismatch

3975 The mains rotating field does not correspond with the configured direction.

Mains volt. incr. Mains voltage increase

8834 The mains voltage has exceeded for a longer time period the voltage increase criteria.

Operat. range failed Measured values not within operating range

2664 An alarm will be issued if ignition speed is exceeded and the measured values for generator and/or mains
are not within the configured operating range. No alarm will be issued in idle mode.

Overspeed 1 Engine overspeed, limit value 1

2112 The engine speed has exceeded the limit value 1 for engine overspeed for at least the configured time and
does not fall below the value of the hysteresis.

Overspeed 2 Engine overspeed, limit value 2

2113 The engine speed has exceeded the limit value 2 for engine overspeed for at least the configured time and
does not fall below the value of the hysteresis.

Parameter alignment LDSS parameter mismatch detected

4073 The easYgen has detected that not all LDSS parameters are configured identically at all participating units.
Refer to Ä Chapter 4.4.6.10 ‘Multi-Unit Parameter Alignment’ on page 178 for a list of all monitored
parameters.

Ph.rotation mismatch Generator/busbar/mains phase rotation different

2944 Generator, busbar (easYgen-3400/3500 only), and mains have different rotating fields. A CB closure is
blocked.

The phase rotation monitoring is always enabled and cannot be disabled.

Red stop lamp Red stop lamp, J1939 interface

15125 This watchdog monitors, whether a specific alarm bit is received from the CAN J1939 interface. This ena-
bles to configure the control in a way that a reaction is caused by this bit (e.g. warning, shutdown). No
alarm can be indicated if the CAN communication fails.

Speed/freq. mismatch Difference in frequency/speed measurement alarm

2457 The speed differential between the generator frequency (ascertained by the generator voltage measure-
ment) and the engine speed (measured by the MPU) has exceeded the configured limit value / differential
frequency for at least the configured time and has not fallen below the value of the hysteresis. The alarm
may also be triggered if the LogicsManager "ignition speed" is enabled and no electrical frequency is
detected as well as the other way round.

Start fail Failure of engine to start alarm

3325 The generator set has failed to start after the configured number of attempts. Depending on the configura-
tion, no more start attempt will be carried out until the alarm is acknowledged.

Unbalanced load 1 Generator unbalanced load, limit value 1

2412 The generator current has exceeded the limit value 1 for generator unbalanced load for at least the config-
ured time and does not fall below the value of the hysteresis.

Unbalanced load 2 Generator unbalanced load, limit value 2

2413 The generator current has exceeded the limit value 2 for generator unbalanced load for at least the config-
ured time and does not fall below the value of the hysteresis.

37528 easYgen-3400/3500 | Genset Control 697


Appendix
Event And Alarm Reference > Alarm Messages

Message text and ID Meaning

Underspeed 1 Engine underspeed, limit value 1

2162 The engine speed has fallen below the limit value 1 for engine underspeed and has not exceeded the
value of the hysteresis.

Underspeed 2 Engine underspeed, limit value 2

2163 The engine speed has fallen below the limit value 2 for engine underspeed and has not exceeded the
value of the hysteresis.

Unintended stop Unintended Stop

2652 The easYgen expects the generator to be running but a sudden underrun of the ignition speed has been
detected.

{Analog input x} Analog input {x}, wire break

During measurement of the analog input a wire break was detected. This text may be assigned customer
defined. The text in angular brackets is the default text.

Refer to Ä ‘ Message IDs for analog inputs’ on page 698 and Ä ‘Message IDs for external analog inputs’
on page 698.

{Discrete input x} Discrete input {x}, energized / de-energized

The actual state of the monitored discrete input is energized / de-energized (depending on the configura-
tion) for at least the configured time. This text may be assigned customer defined. The text in angular
brackets is the default text.

Refer to Ä ‘ Message IDs for discrete inputs’ on page 699.

{Ext. Discrete input x} External discrete input {x}, energized / de-energized

The actual state of the monitored external discrete input is energized / de-energized (depending on the
configuration) for at least the configured time. This text may be assigned customer defined. The text in
angular brackets is the default text.

Refer to Ä ‘ Message IDs for external discrete inputs’ on page 699.

{Flexible limit x} Flexible threshold {x}, overrun / underrun

The actual value of the monitored analog value has exceeded / fallen below the threshold (depending on
the configuration) for at least the configured time and does not fall below / exceed the value of the hyste-
resis. This text may be assigned customer defined. The text in angular brackets is the default text.

Refer to Ä ‘ Message IDs for flexible limits’ on page 699.

Message IDs for analog inputs

Analog input # 1 2 3

Message ID 10014 10015 10060

Message IDs for external analog


inputs

External analog input # 1 2 3 4 5 6 7 8

Message ID 10221 10222 10223 10224 10225 10226 10227 10228

External analog input # 9 10 11 12 13 14 15 16

Message ID 10229 10230 10231 10232 10233 10234 10235 10236

698 easYgen-3400/3500 | Genset Control 37528


Appendix
Event And Alarm Reference > Alarm Messages

Message IDs for discrete inputs

Discrete input # 1 2 3 4 5 6 7 8 9 10 11 12

Message ID 10600 10601 10602 10603 10604 10605 10607 10608 10609 10610 10611 10612

Message IDs for external discrete


inputs

External discrete input # 1 2 3 4 5 6 7 8

Message ID 16360 16361 16362 16364 16365 16366 16367 16368

External discrete input # 9 10 11 12 13 14 15 16

Message ID 16369 16370 16371 16372 16373 16374 16375 16376

External discrete input # 17 18 19 20 21 22 23 24

Message ID 16202 16212 16222 16232 16242 16252 16262 16272

External discrete input # 25 26 27 28 29 30 31 32

Message ID 16282 16292 16302 16312 16322 16332 16342 16352

Message IDs for flexible limits

Flexible limit # 1 2 3 4 5 6 7 8 9 10

Message ID 10018 10019 10020 10021 10022 10023 10024 10025 10026 10027

Flexible limit # 11 12 13 14 15 16 17 18 19 20

Message ID 10028 10029 10030 10031 10032 10033 10034 10035 10036 10037

Flexible limit # 21 22 23 24 25 26 27 28 29 30

Message ID 10038 10039 10040 10041 10042 10043 10044 10045 10046 10047

Flexible limit # 31 32 33 34 35 36 37 38 39 40

Message ID 10048 10049 10050 10051 10052 10053 10054 10055 10056 10057

37528 easYgen-3400/3500 | Genset Control 699


Appendix
Formulas > Load Dependent Start Stop ...

9.6 Formulas
9.6.1 Load Dependent Start Stop (LDSS) Formulas
The following formulas are used by the load-dependent start/stop
function to determine whether a genset is to be started or stopped.

Abbreviations

Abbreviation Parameter

PGN real active Momentary active generator real power on the busbar

Prated active Momentary active generator rated power on the busbar

Preserve Prated active – PGN real active

Preserve isolated 5760 Minimum permissible reserve power on busbar in isolated operation

Physteresis IOP 5761 hysteresis in isolated operation

PMN setpoint Export / import power control setpoint

PMN real Momentary active power at the interchange point

PMOP minimum 5767 Minimum requested generator load

Preserve parallel 5768 Minimum permissible reserve power on busbar in mains parallel operation

Physteresis MOP 5769 hysteresis in mains parallel operation

Pmax. load isolated 5762 Maximum permissible generator load in isolated operation

Pmin. load isolated 5763 Minimum permissible generator load in isolated operation

Pmax. load parallel 5770 Maximum permissible generator load in mains parallel operation

Pmin. load parallel 5771 Minimum permissible generator load in mains parallel operation

LDSS Mode Reserve Power

Task Formula

Isolated Operation

Changing the Engine Combination to Increase Rated Power PGNreal active + Preserve isolated > Prated active

Changing the Engine Combination to Reduce Rated Power PGN real active + Preserve isolated + Physteresis IOP < Prated active

Mains Parallel Operation (Import/Export Control)

Starting the First Engine Combination (no engine supplies the PMNsetpoint – PMN real + PGN real active > PMOP minimum
busbar)

Changing the Engine Combination to Increase Rated Power PMNsetpoint – PMN real + PGN real active + Preserve parallel> Prated active

Changing the Engine Combination to Reduce Rated Power PMNsetpoint – PMNreal + PGNreal active + Preserve parallel+ Physteresis MOP
< Prated active

Stopping the Last Engine Combination (load close to minimum PMN setpoint – PMN real + PGN real active < PMOPminimum – Physteresis
load) MOP

700 easYgen-3400/3500 | Genset Control 37528


Appendix
Additional Information > D-SUB Connector Housing

LDSS Mode Generator Load

Task Formula

Isolated Operation

Changing the Engine Combination to Increase Rated Power PGN real active > Pmax. load isolated

Changing the Engine Combination to Reduce Rated Power PGN real active < Pmin. load isolated

(except dynamic set point is not matched)

Mains Parallel Operation (Import/Export Control)

Starting the First Engine Combination PMNsetpoint – PMN real + PGN real active > PMOPminimum

(no engine supplies the busbar)

Changing the Engine Combination to Increase Rated Power PGNreal active > Pmax. load parallel

Changing the Engine Combination to Reduce Rated Power PGN real active < Pmin. load parallel

(except dynamic set point is not matched)

Stopping the Last Engine Combination (load close to minimum PMN setpoint – PMN real + PGN real active < PMOPminimum – Physteresis
load) MOP

LDSS Dynamic

Dynamic characteristic = [(max. generator load – min. generator load) * dynamic] + (min. generator load)

Dynamic power level = (dynamic characteristic) * (generator rated power)

Constants Low dynamic = 25 %

Moderate dynamic = 50 %

High dynamic = 75 %

Example for moderate dynamic n Dynamic characteristic = [(80 % – 40 %) * 50 %] + (40 %) =


60 %
n Dynamic power level = (60 %) * (200 kW) = 120 kW

9.7 Additional Information


9.7.1 D-SUB Connector Housing
Some housings for D-Sub connectors are too wide to plug them
into the unit properly. If your serial or CAN bus cable is equipped
with a housing, which does not fit into the easYgen socket, you
may replace the housing with one of the following housings:

Manufacturer Type/Order No.

FCT FKH1 FKC1G

(www.fctgroup.com)

Wuerth Electronic 618009214622 260809 41800927911

(www.we-online.de)

37528 easYgen-3400/3500 | Genset Control 701


Appendix
Additional Information > CAN Bus Pin Assignments Of...

9.7.2 CAN Bus Pin Assignments Of Third-Party Units


D-SUB DE9 Connector Male / plug Female / socket

Terminal Signal Description

1 - Reserved

2 CAN_L CAN Bus Signal (dominant low)

3 CAN_GND CAN ground

4 - Reserved

5 (CAN_SHLD) Optional shield

6 (GND) Optional CAN ground

7 CAN_H CAN Bus Signal (dominant high)

8 - Reserved

9 (CAN_V+) Optional external voltage supply Vcc

Table 109: Pin assignment

RJ45/8P8C Connector Male / plug Female / socket

Terminal Signal Description

1 CAN_H CAN bus line (dominant high)

2 CAN_L CAN bus line (dominant low)

3 CAN_GND Ground / 0 V / V-

4 - Reserved

5 - Reserved

6 (CAN_SHLD) Optional CAN Shield

7 CAN_GND Ground / 0 V / V-

9 (CAN_V+) Optional external voltage supply Vcc

Table 110: Pin assignment

702 easYgen-3400/3500 | Genset Control 37528


Appendix
Additional Information > CAN Bus Pin Assignments Of...

IDC/header connector

Terminal Signal Description

1 - Reserved

2 (GND) Optional CAN ground

Fig. 271: IDC/header connector 3 CAN_L CAN bus line (dominant low)

4 CAN_H CAN bus line (dominant high)

5 CAN_GND CAN ground

6 - Reserved

7 - Reserved

8 (CAN_V+) Optional external voltage supply Vcc

9 (CAN_SHLD) Optional shield

10 - Not connected

Table 111: Pin assignment

37528 easYgen-3400/3500 | Genset Control 703


Appendix
Additional Information > CAN Bus Pin Assignments Of...

704 easYgen-3400/3500 | Genset Control 37528


Glossary And List Of Abbreviations

10 Glossary And List Of Abbreviations


CB Circuit Breaker
CL Code Level
CT Current Transformer
DI Discrete Input
DO Discrete (Relay) Output
ECU Engine Control Unit
FMI Failure Mode Indicator
GCB Generator Circuit Breaker
GGB Generator Group Breaker
I Current
IOP Isolated Operation in Parallel
LDSS Load-Dependent Start/Stop operation
MCB Mains Circuit Breaker
MOP Mains Operation in Parallel
MPU Magnetic Pickup Unit
N.C. Normally Closed (break) contact
N.O. Normally Open (make) contact
OC Occurrence Count
P Real power
P/N Part Number
PF Power Factor
PID Proportional Integral Derivative controller
PLC Programmable Logic Control
PT Potential (Voltage) Transformer
Q Reactive power
S Apparent power
S/N Serial Number
SPN Suspect Parameter Number
V Voltage

37528 easYgen-3400/3500 | Genset Control 705


Glossary And List Of Abbreviations

706 easYgen-3400/3500 | Genset Control 37528


Index

11 Index
A I
Alarms................................................................ 170 Intended use........................................................ 17
B IOP..................................................................... 252
Battery Isolated Parallel Operation................................. 252
Monitoring............................................. 175, 177 J
C J1939 Interface.................................. 173, 174, 175
CAN L
Bus Overload................................................ 170 LDSS.................................................................. 246
J1939 Interface............................................. 173 Load Control....................................................... 272
Monitoring............................................. 171, 172 Load Dependent Start Stop............................... 246
Contact person..................................................... 16 Load Share Control............................................ 287
Critical Mode...................................................... 259 M
Customer Service................................................. 16 Mains
E Change Of Frequency................................... 136
Engine Decoupling.................................................... 126
Operating Range Failure............................... 155 Export Power................................................ 142
Overspeed.................................................... 146 Import Power................................................. 140
Shutdown Malfunction................................... 154 Lagging Power Factor................................... 143
Speed Detection........................................... 149 Leading Power Factor................................... 145
Start Failure.................................................. 153 Operating Voltage / Frequency..................... 124
Underspeed.................................................. 148 Underfrequency............................................ 129
Unintended Stop .......................................... 155 Undervoltage................................................. 131
Engine/Generator Voltage Phase Rotation................................ 139
Active Power Mismatch................................. 150 Mains Parallel Operation.................................... 256
Unloading Mismatch..................................... 152 MCB................................................................... 161
Engine/Mains Application.................................................... 198
Active Power Mismatch................................. 151 Measurement
G Parameters..................................................... 83
GCB................................................................... 157 MOP................................................................... 256
Application.................................................... 192 P
Synchronization............................................ 159 Personnel............................................................. 17
Generator Phase Rotation
Ground Fault................................................. 113 Generator/Busbar/Mains............................... 164
Inverse Time-Overcurrent............................. 118 PID Control......................................................... 293
Lagging Power Factor................................... 121 Power Factor Control......................................... 283
Overfrequency................................................ 98 Protective equipment........................................... 21
Overvoltage................................................... 100 S
Phase Rotation............................................. 116 Service................................................................. 16
Reverse/Reduced Power.............................. 104 Symbols
Speed Detection........................................... 149 in the instructions............................................ 15
Unbalanced Load.......................................... 109 U
Underfrequency.............................................. 99 Use....................................................................... 17
Undervoltage................................................. 102 V
Voltage asymmetry....................................... 111 Voltage Control.................................................. 279
GGB................................................................... 159 W
Warranty............................................................... 17

37528 easYgen-3400/3500 | Genset Control 707


Index

708 easYgen-3400/3500 | Genset Control 37528


37528 easYgen-3400/3500 | Genset Control 709
710 easYgen-3400/3500 | Genset Control 37528
Woodward GmbH
Handwerkstrasse 29 - 70565 Stuttgart - Germany
Phone +49 (0) 711 789 54-0 ∙ Fax +49 (0) 711 789 54-100
stgt-info@woodward.com

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