Company: Manjughosh Engineering Service

GST No. 07ATIPK3252F1ZU

Mo. No. +91-9971703283 (India)
http://www.mgengineering.in
Email ID. – manjughosh.engineeringservice@gmail.com

Manjughosh Engineering Service is a leading player in the

domain of Detailed & Design Engineering Services. Our office is
Located at New Delhi India, coupled with superior infrastructure and
workforce comprised of highly qualified engineers and designers
which are skilled and competent to execute the onshore and
offshore projects.
We are specialized in providing FEED, EPC, Detailed designing &
As Built Services of Oil & Gas / Refinery / Petrochemical industries,
process plant, Power plant, Domestic plant, that includes Process
Design, Mechanical Design, piping, Civil and Structural, Electrical /
Instrumentation.

We are well versed with International design Codes & Standards:

ASME Sec I for power boilers, ASME code section VIII Division 1 & 2, ASME
Sec II Part A, B & D
API 560, API 530, API 535, API 537, API 650, API 620.
PD 5500, EEUMA, EJMA, ALPEMA, TEMA, ASTM.
IS 875, IS1893, ASCE 7 – 93, UBC-07- Seismic & Wind Design
NFPA 2000, 2001, 12, 17 & 15. UL 142, BS 4994 (FRP Tanks), API 12B
(Bolted tanks), API 579
API 660, 661 and API 662, Additional standards like ASME / ASME B31.3,
ANSI B 16.5, 16.47, 16.2, 16.21, 16.11, 16.9, 36.10, WRC 107 / 297, NFPA
59, OISD, NACE MR 0175 / 0103 and NACE TM 0284, etc.
API 617, API 618, API 619, API 616, API 613, API 614, API 610 and API 682.

1
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

Design Software Experience:

 PV-Elite
 Compress
 Microprotol
 E-Tank
 Code Cal
 Auto-Cad
 Nozzle-pro
 Solid-works
 TEKLA
 Stdd-Pro
 CAESAR II

 Ansys -FEA & CFD

Client Experience:

Indian Clients:
Indian Oil Corporation Ltd., CPCL, BHPV, India Glycols Ltd., BPC,
HPL, BHEL and JSPL.
International Clients:
Saudi ARAMCO, Kuwait National Petroleum Co (KNPC), Petroleum
Development of Oman (PDO), GASCO Abu Dhabi, TAKREER Abu-
2
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

Dhabi, ADCO Abu-Dhabi, ADMA-OPCO Abu-Dhabi, Shell Eastern

Petroleum. NKNK Republic of Tatarstan Russia, DONG Energy,
Syncrude Canada Ltd., ABB Lummus Global, Premcor Refining
group, Fortum Oil & Gas OY (DORC) Dangote Oil & Refinery
Company.

Team have capability to execute:

 All kind of Engineering Drawings (Oil & Gas, Power plant,
Domestic plant etc.).
 All kind of 3D TEKLA Model of Steel Structure to generate
Fabrication Drawings.
 Design of Pressure Vessel, Long Column, Heat Exchangers
Design using PV-elite and Compress software.
 Structural stress analysis using STDD-Pro.
 Stack design.
 Piping stress analysis.
 FEA analysis of nozzle circular, rectangular and column head
to skirt joint.
 Designing API fired heaters.
 Design Incineration unit.
 Design Elevated Flares.

3
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

 Designing waste heat recovery units.

 Detailing of WHRU package.
 Preparation of material requisition, Purchase requisition and
mechanical data sheet.
 PDMS 3D modelling.
 SP P&ID modelling.
 Piping Isometric & GAD.
 Designing of chemical injection skids.
 All Kind of structural skids.
 Execution of FEED documents.
 Material Requisitions.
 Purchase Requisitions.

 PROCESS ENGINEERING
Study and Review of the Basic Engineering Design (BED).
Development of piping and Instrumentation Diagrams (P&IDs).
Utility mass and heat balance & it's respective P&IDs.
Specification of effluents.
Hydraulic Calculations.
Single phase pressure drop calculation.
Pump Hydraulics
Two phase pressure drop calculation
Pressure drop calculation in process network
Equipment Sizing and Process Data Sheet (PDS) of the following:
Distillation Column
4
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

Pressure Vessel
Storage Tank
Two phase separator (Horizontal/ Vertical)
Three phase separator (Horizontal with weir/ Horizantal with boot/
Vertical)
Flare K.O.Drum(Horizontal/ Vertical)
Thermal Rating of shell & tube heat exchangers
Pumps and Compressors etc.
Process Calculation for safety System
Estimation of PSV loads for various contingencies
Relief Valve Sizing Calculations as per API 520, 526
Estimation of PSV intel outlet line sizing
Flare header network sizing
Flare stack calculations
PV, RV, EV calculations for atmospheric storages
Material Design basic as per Process parameters
Flare Header Sizing
Flare Network
Line List, Static & Rotating Equipment List and Instrument List
Datasheet for packaged items
Fire Water System (Storage Tanks, Pumps, Headers, Sprinklers)
DM Water System Design
Cooling Water System Design
Hazard and Operability Study
Basic Engineering Design Package (BEDP) containing all data
needed by a competent contractor to perform the Detail
Engineering.

5
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

(Mechanical) Static Equipment’s:

Manjughosh Engineering Service has a strong team of engineers
experienced in Detailing & design engineering of Mechanical
Equipment. Some of them have a unique blend of experience
working in manufacturing & consulting companies.
Static Equipment Detailing
Key strength of Manjughosh Engineering Service is Static
Equipment’s Design. Director of the company himself has 20 years
of experience in design of Package units & Static equipment. More
than 700 Static Equipment’s have been designed.
Manjughosh Engineering Service has extensive strength of key
people for Static Equipment Design.

For technical information on Static Equipment

In Mechanical Engineering the word “Static Equipment” is given to
any equipment which is in Static mode of motion or does not have
rotating part. Application of Static Equipment is broadly used in
Process Industry which cover, Refinery, Chemical & Fertilizer Plant.
The purpose of Static Equipment is to hold the fluid generally at a
pressure in an enclosed container, for storage or for any
reaction/process to take place in the container. Large volume of
liquid at atmospheric pressure is store in “Tank”. This includes,
Design Calculation and Detailed Fabrication drawing with BOM.
Static equipment are classified in different ways.
I- Based on Container shape
Spherical Vessel, also known as Horton Sphere
Cylindrical Vessel
Rectangular vessel
II- Based on Application
a. Pressure Vessel - for storage or for some process operation
b. Heat Exchanger – for transfer of heat
6
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

c. Distillation Column – for heat and mass transfer

d. Reactor – for any kind of thermal and/or chemical reaction.
For the design and manufacturing of Static equipment various
codes and standards are used which have been adopted by
different countries. But in majority ASME Section VIII Division 1 & 2
code is used. This code specifies the minimum requirement that
need to be followed, in design, material, fabrication and testing of
Static Equipment for its safe operation. Some of other international
codes that are used are:
PD 5500
AD Markbalter
GOST
Australian
Etc…
In Static Equipment design we cover following different type.
Column
Reactor
Pressure Vessel
Storage Tanks
Heat Exchanger
Stacks
Hopper, Bins
Silos
Filters
Pig launcher & receivers
Steam Drums
Air Cooled Heat Exchanger
Air Cooled Steam Condenser
Condenser
Evaporator.

7
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

We are executing:
Pressure Vessel Design using PV-elite/Compress: Calculation of
Pressure part (shell and head thickness, nozzle thickness,
Forge flange design), non-pressure part, design (saddle, skirt,
Stools, shipping saddle, pipe davit, lifting lugs, rigging analysis)
of Pressure Vessels, Tall Columns, Reactors, Heat Exchangers,
Scrubber, Steam Drums, Separators Cold & Hot, Silencer, Filters,
Sulphur traps, Air cooler, Storage bullet, API Tanks, Ejectors, Pig
Launcher etc.

(Mechanical) Rotating Equipment’s:

Manjughosh Engineering Service undertake complete design and

engineering of Rotating equipment. Our activities include:

Selection, Sizing, Data sheet preparation, Vendor document review,

Material, Requisition Preparation, Technical Bid evaluation.
In Rotating Equipment design, we cover following different type:
 Fans
 Turbines
 Loading Arms
 Lifting Crane & Hoist.
 General Industrial Pump
 API 610 Pump & Seal Plan
 ANSI PUMP
 Air Compressor
 O2, N2, H2, CO2 Compressor
 Blower.

8
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

(Mechanical) Package Equipment's:

Manjughosh Engineering Service doing complete engineering of
following packaged equipment’s:

Elevated Flare Package

Incineration Package
(HRSG) Heat Recovery Steam Generation Package
De-oiling package.
Chemical injection Package
(GDU) Gas Dehydration Package.
(GSU) Gas Sweetening Package.
(R&R) Reactor Regeneration Package.
Reactor agitator Package.
CCR Platforming Package.
(WHRU) Waste Heat Recovery unit.
Boiler Package (Steam / Smoke tube).
LP & HP heater
Cooling Tower System.
Chiller
HVAC System.

API Fired Heater (Mechanical)

Manjughosh Engineering having vast experience of API Fired
heater designing and detailing. Company provides services for
Basic Design & Detail Engineering for heat transfer equipment’s,
lump-sum turnkey supply of fired heaters, waste heat boilers, De-
Nox systems and high-pressure and special type shell and tube
heat exchanger. I includes below mentioned activities:

9
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

 Mechanical Data Sheet Preparation, which include mechanical

design calculation.
 Material Requisitions Preparation
 Technical Bid evaluation
 Vender Document Review
 Detailed Engineering drawing.
 Mechanical design and detailing of API Fired Heater.
 Mechanical design and detailing of Steam reformer.
 Refractory Furnace: sizing of equipment, refractory.
 Refractory anchor design.
 Instrument connection nozzles.
 Mechanical design and detailing of APH
 Hot and cold flue gas ducting.
 ID / FD fan
 Burner hot and cold air ducting.
 Damper design with linkage system.
 Heater doors and port
 Heater steel stack.
 Platforms and ladders / stairs.
 Heat exposed pressure part radiant / Convection section
 Non-pressure part support bracket of Ni-Cr material,
 Convection shoot blower and stem lancing
 Non-pressure part support bracket with end header box.
 Ceramic fiber / Refractory LHV wall construction
 Insulating brick construction.

10
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

Project Experience:
 87.17 MW Duty SRT VI Hydro wax cracking Heater for shell
Eastern Petroleum Ltd.
 50.28 MW Duty SRT III Gas cracking Heater for Shell Eastern
Petroleum Ltd.
 52.98 Gcal/h Duty SRT VI Naphtha cracking Heater for
Ethylene Unit Salavat.
 41.50 MM Kcal/h Duty Process+3.33MM Kcal/h steam,
Vacuum twin cell cabin Heater for Formosa Petrochemical
Corp.
 121.86 MW Duty steam reformer, vertical tube Heater with
APH for KINEF Kirishi Russia.
 13.1 MW Duty Reactor Feed oil furnace, Horizontal tube cabin
Heater for Fortum oil &Gas OY.
 4.54 MW Duty Recycle, Vertical Cylindrical Heater for Fortum
oil & Gas OY.
 8.17 MW Duty Vacuum, Vertical Cylindrical Heater for Fortum
oil & Gas OY.
 28.40 MW Duty Frac Feed Furnace, Horizontal tube cabin
Heater for Fortum oil &Gas.
 58.36 MW Duty Naphtha cracking Heater, Ethylene Unit for
PKN Orlen S.A.
 53.05 MW Duty Crude and Vacuum, twin cell Vertical tube
box Heater, with overhead Convection and stack with APH
System.

11
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

 PIPING
Our Piping Engineering team undertakes following activities for
complete plant engineering:
Equipment Layout
Piping General Arrangement Drawing (Plan & Elevation
Line list and Value List
Pipe Stress Analysis
Piping Isometrics’
Piping Support Index/Schedule
Pipe Support Drawing
Material Take-Off
Insulation Schedule
Plant Modeling in 3D
ISO Extraction
Valve Datasheets
RFQ Preparation
Vendor Document Review
Our team has capability of working on various type of design
software's including PDS, PDMS, CadWorx, AutoPlant 3D,
AutoCAD, NavisWorks Freedom and CAESAR

12
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

 Civil & Structure

Manjughosh Engineering Service team of Civil & Structure
engineers understand client needs & requirements and offers best
economical & customized solution. Our engineers have experience
of working with various national and international codes (AISC,
UBC, IS Euro etc.)
Design, Analysis and Calculations
Main Plant Building/structures, Pipe Rack, Technological Structure,
Equipment Supporting Structure, Tank Roof Structure, Conveyor
structure, Trestle, Flare Stack Structure, Warehouse, Industrial
Sheds.
Various type of foundation system (Isolated, combined, strip, mat,
pile).
RCC building and foundation drawings.
U/G drainage network, trench, shafts layout Drawings and details
Site Development with soil erosion protection, Road & Fence
Layout, Concrete drawings with Bar Bending Schedule

 ELECTRICAL
Manjughosh Engineering Service takes complete detail engineering
of following in Electrical disciplines:
Pre-Bid Engineering
Conceptual/Basic Engineering
a) Single Line Diagram
b) System Studies
c) Equipment Sizing and selection
d) Load List.

13
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

Detailed Engineering
a) Electrical Equipment Layout
b) Earthing/Lightning protection system designs and layouts
c) Cable sizing calculations
d) Main equipment sizing
e) Cable routing layouts
f) Lighting calculation and layout
g) Cable schedules and as built inter-connection diagrams
h) Hazardous Area Classification
i) Preparing Bill of Quantity (BOQ) as built drawings.
Technical Support during Construction

 INSTRUMENTATION
Manjughosh Engineering Service performs many Process
Engineering functions including:
Technical bid summary preparation.
Selection of instrument based on the service.
Review of P&ID.
Preparation of Instrument Index, I/O list in SPI or other tools.
Calculation of size/ range /calibration range of instrument (Valve,
Safety valve, all type of flow meter, Level gauge, thermowels,
transmitter etc,).
Preparation of design basis for the instrumentation and control
system.
Preparation of control strategy for the whole plant. Block diagram of
the control system. Specification for Systems like DCS, SCADA,
ESD/SIS, HIPPS, F&G and any other special system.
Hazop, LOPA. SIL study.
Preparation of Specification for pressure, temperature, level and
flow instruments.
Preparation of data sheet for control valve, On/Off valve, Motor
operated valve, safety valve, measuring orifice, restriction of orifice,
14
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

Magnetic flow meter, mass flow meter, Vortex flow meter, turbine
flow meter, all electronic transmitter, pressure and temperature
gauge, Sensing element, Load cell, JB, Instrument cable etc.,
Technical bid evaluation of the above instrument and Systems.
Vendor document review for all instruments and systems.
Specification for package vendor instruments, Package vendors
document review.
Grouping of instruments, preparation Junction box schedule, cable
schedule for home run cables,
Modeling of instruments, supports, Junction Boxes, field
panels/LCP /Remote I/O cabinets, cable tray, Trench, Duct bank/
road crossing using SP3D, PDMS and other tools.
Participate in inter discipline/ clients- model review, to make the
model clash free.
Review of piping isometric drawings for all instrument critical lines.
Extraction/ preparation of instruments layout drawing.
Preparation of instrument hook up, based on service condition
(liquid, gas, cryogenic, two phase or special condition). Assignment
of Hookup/ installation drawing in SPI, Preparation of MTO.
Performing inspection of instruments at vendor’s factory. Attend
FAT at system vendor’s factory.
Attend meeting with client, resolve the observation if any.
Calibration of instruments at site, Perform SAT, installation of all
field instruments and systems, Loop checking, commissioning of
systems.
Resolutions of clients’ queries / punch point for success full
operation of the plant.

15
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

TEKLA 3D Model for Steel Structure Fabrication Drawings

TEKLA 3D Modelling team is working under Civil & Structure

department, our designers have experience of working with various
national and international codes (AISC, UBC, IS Euro etc.)
3D TEKLA modelling for all kind of R.C.C. & steel structure to
generate fabrication drawing with BOM of Truss, Purlin, sag rod,
beam, bracing, crane girder, gantry girder, wind girder for all kind of
tall structure, technical structure, pipe rack structure, supper
structure, ware house, Industrial factory structure, cement plant
structure, stores and domestic and commercial buildings structure,
Gates, TV Tower, Cellular phone towers, Sky folding & sine board
structure etc.

Design Software Experience:

 Auto-Cad
 TEKLA
 Stdd.-Pro

Executed Projects

Client:- Dangote oil & refinery Company - The Dangote oil & refinery is
one of the most diversified business conglomerates in Africa with a hard-earned reputation
for excellent business practices and products' quality with its operational headquarters in
the bustling metropolis of Lagos, Nigeria in West Africa. Dangote Oil Refining Company
Ltd (DORC) intends to set up a 650,000 BPSD (with additional margin to achieve 500,000
BPSD) grass root refinery and petrochemical complex in Dangote Industries Free zone
Lekki, Nigeria.

Crude Block:
- Common Facilities for Crude Block.
16
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

- Crude Distillation Unit (CDU)

- Saturate Gas Concentration Unit (SGCU)
- Saturated LPG Merox Process Unit
- Kerosene Merox Process Unit (Train I & II)
RFCC Block:
- Common Facilities for RFCC Block
- Reactor-Regenerator Section
- Main Column Section
- UOP Gas Concentration Process Unit
- Propylene Recovery Unit
- Propylene Recovery Unit
- Unsaturated LPG Merox Process Unit
- C5 Extraction Merox Process Unit

Diesel Hydrotreating Block:

- Common Facilities for Diesel Hydrotreating Block
- Unicracking Process Unit

Gasoline Block:
- Common Facilities for Gasoline Treatment Section
- SelectFining Process Unit

Alkylation Block:
- Common Facilities for Alkylation Block
- Butamer Process Unit
- Sulfuric Acid Alkylation Unit
- Sulfuric Acid Regeneration Process
- Hydrogenation Process Unit

MS-Block:
- Common Facilities for Naphtha Hydrotreating and Platformer Section
- Naphtha Hydrotreating Process Unit (NHT)
- CCR Platforming Process Unit
- CCR Platforming Process Unit- Regen Section
- Penex Process Unit

Hydrogen Plant:
- Common Facilities for Hydrogen Plant
- Hydrogen Generation Unit
- Hydrogen PSA Unit

Polymer-Block:
- Common Facilities for Polymer Block
- Polypropylene Unit Train 1
- Polypropylene Unit Train 2
- Bagging and Packaging
17
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

Sulphur Block:
- Common Facilities for Sulfur Block
- Non-Phenolic Sour Water Stripper Unit
- Phenolic Sour Water Stripper Unit
- Amine Regeneration Unit (Unsaturated)
- Amine Regeneration Unit (Saturated)
- Sulfur Recovery Unit-I
- Sulfur Recovery Unit-II
- Caustic Scrubber

Process Licensers:
- UOP: (CDU, RFCC, Butamer, Gasoline)-Applicable UOP Specification.
- Exxon Mobil: (Select fining) - Applicable EMRE Specification.
- Ineos: (Polymer-Block) - Applicable EIL Specification.
- Jacobs: (Sulphur Block) - Applicable UOP Specification.
- Air Liquid: (Hydrogen Block) - Applicable LURGI Specification.
- DuPont: (Alkylation Block) - Applicable DuPont Specification.
Engineers India Limited (EIL) has been appointed by DORC to do detailed engineering activities
for the refinery and petrochemical complex.

Work Done:
 Design of critical equipment (Fired Heater package, Flare Package, Reactors, Reactor
regeneration package, High Pressure Vessels, Columns, High Pressure Heat Exchangers,
S&T Heat Exchangers, API Tanks.

Client:- Technip France Abu-Dhabi (UAE)

Company Profile:
Technip is a world leader in project management, engineering and construction for the energy
industry. From the deepest Subsea oil & gas developments to the largest and most complex
Offshore and Onshore infrastructures, our close to 32,500 people are constantly offering the best
solutions and most innovative technologies to meet the world’s energy challenges. Present in
45 countries, Technip has state-of-the-art industrial assets on all continents and operates a fleet of
specialized vessels for pipeline installation and subsea construction.
Technip shares are listed on the Euronext Paris exchange, and its ADR is traded in the US on the
OTCQX marketplace as an American Depositary Receipt (OTCQX: TKPPY).

Project Experience:

1) FEED of Al-Dabbiya project for Client (ADCO)

Location : Abu-Dhabi (UAE)

18
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

Work Area:

 Preparation and checking of specifications, Mechanical data sheets of Fired heater, Flare
package, Pressure vessel, Heat Exchanger, Column, pig launcher and receiver, scrubbers
and API Tank.
 Interface with process/Piping/Instrument department
 Engineering man hours & schedule with project / Planning department.

2) EPC Offshore Project Umm Lulu Phase II Package 2 for Client (ADMA-
OPCO)

Location: Umm Lulu field is located approximately 40 km North West of Abu Dhabi city in
Arabian Gulf.

Project Overview:
Package-2 includes Umm Lulu Super Complex (ULSC) ADMA-OPCO awarded NPCC-
TECHNIP Consortium and Scope of work, in brief, is as indicated below:
Umm Lulu Super Complex (ULSC) comprising of :
 Riser Topsides Platform (ULRP Topsides)
 Gas Treatment Platform (ULGTP)
 Separation Platform (ULSP)
 Utilities Platform (ULUTP)
 Accommodation Platform (ULAP)
 Flare Platforms (ULFL 1 and 2)
 Water Disposal Platform (ULWDP)
 Bridges and intermediate support structures
Work Area (Off Shore) :

 Handling Gas dehydration package (GDU).

 Gas Sweetening package (GSU).
 Air cooler (15 +4 units).
 Waste Heat Recovery Unit (3 Units).
 Elevated Flare Package (2 Units)
 Pressure Vessels (26 Nos)
 Preparation and checking of Material requisitions, Technical Specifications,
Technical queries, Technical bid evolution, discussion with client & Vendor for Kick
of meeting, approval of documents, participation with clients meeting, Inter discipline
co-ordination for package, preparation of HAZOP documents and participation of

19
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

HAZOP, Design review meeting and providing input for piping Model review and
Vendor document review and approval.

Client:- CB&I Lummus.

Company Profile:
CB&I is one of the world’s leading engineering, procurement and construction companies and a
major process technology licensor. Provide a comprehensive range of solutions to customers in
the energy and natural resource industries. Drawing upon the expertise of approximately 18,000
employees worldwide, CB&I offers a full scope of services, from conceptual design and technology
licensing, through engineering, procurement, fabrication and construction, to final commissioning
and beyond – with a portfolio of aftermarket services with engineering offices and projects located
around the world, CB&I has the global experience and local expertise to safely deliver superior
results even in the most challenging environments.

Work Area :

 Recruitment of department engineers.

 Training of team engineers.
 KOM with Vendor.
 Preparation of FEED engineering deliverables.
 Preparation of technical deviation to PMC.
 Manage mechanical interfaces
 Ensuring Quality of engineering documents.
 Analysis of contracts with regard to regulations and standards, engineering scope, project
specifications, special execution requirements.
 HTRI & Pv-elite thermal & mechanical calculations.
 Review of Static & Package Equipment (like GDU, Fired Heater package, Flare Package,
Reactors, Reactor regeneration package, High Pressure Vessels, Columns, High Pressure
Heat Exchangers, S&T Heat Exchangers, API Tanks and Air Cooler etc.) Material/Purchase
Requisitions and technical bid tabulations in accordance with the terms of the Licensor.

Project Experience:
1) Pre bid engineering for Jazan Refinery and Marine Terminal Project Saudi Aramco
Location : Kingdom of Saudi Arabia.

20
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

2) Liwa Plastic Project, Oman for ORPIC - FEED Project. Project includes Steam
Cracking Unit (800,000 t/y) and associated Utilities & Offsite facilities.

Location: Oman

3) EPC for Sohar refinery for Shell Petrochemicals Co. Ltd.

Location: Sultanate of Oman.

4) FEED for NKNK Grassroots Olefins Complex. (The Ethylene Unit designed to produce 1000
kTA of Polymer Grade Ethylene and 450 kTA Polymer Grade Propylene Products. Fresh
feeds consist of liquid SR/SG Naphtha and gaseous feeds of Propane and Butane. Ethane
and Propane Recycle from the Ethylene Unit are cracked to extinction)
Location: REPUBLIC OF TATARSTAN, RUSSIA

5) Pre bid Engineering for DONG Energy Fredericia Oil Terminal DO Terminal hejre crude
stabilization project.
Location: Denmark

Work Area (Off shore, FPSO):

 Preparation of Equipment list as per the scope of work & Functional system specifications.
 Preparation & Checking of sizing of Equipments.
 Preparation of Equipment specifications for Static equipment’s (Vessels, Heat
Exchangers, Pig Launcher/ Receivers & Tank).
 & packages, Pedestal cranes, Chemical Injection System, Potable water system,
Instrument Air system, Production separation, various hull systems like sewage treatment
systems, Water maker etc with the help of vendors & by Coordination among the
disciplines regarding interfaces.
 Preparation of weekly Project Progress report of engineering activities performed within the
discipline.
 Raising of engineering change note (ECN) & evaluating its impact on the scope, cost &
schedule.
 Checking of the Topside equipment & Packages, especially Liquefaction system in order to
review the
 Cost provided by the Topside Engineering company especially the Cryogenic Heat
Exchangers.

Project Experience:

21
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

1) Aasta Hansteen FPSO Project for Statoil, North Sea, Norway – EPC Project
Aasta Hansteen will be amongst the world’s largest Spars, the first to contain condensate
storage and the first to be installed in Norway. Processing on the topsides will consist of
conventional gas dehydration and dew-pointing with condensate stabilization through
heating and separation, designed for daily production rates of 23 MSm3/d gas. Hull
diameter 50 meters. Hull length 195 meter, estimated dry weight 21500 MT.I was deputed
to CB&I, Netherland for execution of the project.
Location: Norway

Client:- GS Engineering & Construction

Company Profile:

GS E&C Corporation undertakes construction projects in Korea and internationally. The company
primarily operates in the areas of civil engineering, architecture, plant, and housing. In the civil
engineering area, it engages in the construction of railroads, roads/tunnels/bridges, ports and
dredging, and underground space. The company offers architecture services for... see more
commercial buildings, industrial factories, hotel/condominium, and cultural center/school. It also
constructs oil and gas refinery, petrochemical, energy/power plants, and environmental facilities.
The company’s housing projects comprise residential complexes, apartments, offices, and villas. It
also operates in Middle-East, south East Asia, and Russia. It was formerly known as LG
Engineering & Construction Corporation. GS E&C Corporation was established in 1969 and is
headquartered in Seoul, Korea.

Project Experience:

1) Project: GASCO – RUWAIS 4TH NGL GAS TRAIN PROJECT / Worley Parsons Engineering

(PMC for EPC), KBR Middle East (PMC for FEED)/ Consortium with Petrofac and GS

Engineering. I was involved in the following activities.

Location: Abu Dhabi

Work Area:

HTRI calculation, Study & review of ITB documents

Preparation of Material Requisition of Pressure Vessels, Ejectors, Silencers, Static mixers

etc.

22
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

Evaluation of Vendor quotation & Technical bid evaluation.

2) Rabigh Phase II Petrochemical

The Cumene Unit licensed from Badger, manufactures 384 KTA of Cumene from 252
KTA of Benzene and 136 KTA of Propylene. The Cumene Plant Unit consists of an
Alkylation system, Transalkylayion System, and a Distillation train. In addition.

The Phenol Unit, licensed from KBR, is capable of producing 275 KTA of Phenol and 169
KTA of Acetone. The Phenol Unit Feed stocks are 362 KTA Cumene, supplied from the
Cumene Unit, and 0.35 KTA Hydrogen.
Location: KSA
Work Area:

 Study & review of ITB documents

 Preparation of Material Requisition proposal stage
 Evaluation of Vendor quotation & Technical bid evaluation.

Client:- Petroleum Development of Oman

Company Profile:
Dodsal Group is a Dubai-based diversified multinational group which operates in the areas of
Engineering and Construction, Infrastructure Development and Management, Exploration of
Hydrocarbons and Mining of Minerals and Metals for the energy sector, Trading Activities and
Quick Service Restaurants. With a business volume of over US$ 2 billion, Dodsal is one of the
leading energy and infrastructure development companies in the world and soon to be an oil and
gas, minerals and metals producer. Dodsal undertakes its Engineering and Construction business
in the energy and infrastructure sectors on an EPC (Engineering, Procurement and Construction)
and large construction project basis along with financing if required.

Project Experience:
1) Project - Qarn Alam Steam Project - Surface Facilities, On Plot Client: (PDO)
Engineering, Procurement, Construction, Pre-commissioning, Commissioning and Start-up of On-
Plot Facilities comprising Oil Production (60,000 bpd) by Steam Injection, Water Treatment to
boiler feed water quality by Reverse Osmosis (24,800 cum/day), Steam Generation using 3 nos.
Heat Recovery steam generators (18,000 bpd), Gathering of Hydrocarbons - three phase
separation, Transfer of wet oil to main pumping station for further treatment (16,000 cum/day),
Disposal of produced water (63,000 cum/day) at 90 barg, Produced gas compression for lift gas
(1.5 million m3/day).
23
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

Location: South East Muscat (Oman)

Work Area:
 Handled Static equipment HRSG With duct firing, BFW Heat exchangers, Boiler feed
water heater, HP steam separator, Fuel gas separator and Chemical injection package,
De-oiling package and Tanks

Client:- Lurgi India Company Pvt. Ltd. New Delhi

Company Profile:
Lurgi is a leading technology company operating worldwide in the fields of process engineering
and plant contracting.
The strength of Lurgi lies in innovative technologies of the future focussing on customized
solutions for growth markets. The technological leadership is based on proprietary
technologies and exclusively licensed technologies in the areas gas-to-petrochemical
products via synthetic gas or methanol and synthetic fuels, gas generation and treatment,
petrochemical intermediate and end products, befouls as well as food and oleo chemicals.
From project development to the turn-key construction of plants through to full plant operation Lurgi
globally engineers, builds and commissions plant complexes from a single source and under its
overall responsibility.

Project Experience:
1) FLOATING PRODUCTION STORAGE AND OFFLOADING (FPSO) (RJS409/415 FPSO
FOR PETROBRAS, BRAZIL) :- Worked as a Mechanical Static Equipment engineer,
involved in the following activities :-Client:-Modec International LLC, Houston,
USA
Location: Brazil
Work Area (Off Shore):
 Preparation of MDS for Separators and Process Vessels, Heat Exchangers, Pig
Launcher/ Receivers & Tank.
 Preparation of MR and PR for Separators, Process Vessels, Filters, Vessels,
Heat Exchangers, Pig Launcher/ Receivers & Tank.
 Preparation of TBE and TQ for Separators, Process Vessels, Filters, Vessels,
Heat Exchangers, Pig Launcher/ Receivers & Tank.
 TBE & Kick off meeting with Vendors of the aforementioned Equipment.
 Vendor Print review of Separators, Process Vessels, Filters, Vessels, Heat
Exchangers, Pig Launcher/ Receivers & Tank.

24
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

2) PMC SERVICES FOR HYDROCRACKER UNIT (OHCU)

Location: HALDIA PETROCHEMICALS (INDIA)

Work Area:

 HTRI calculation, review & approval of specifications, data sheets, engineering

drawings, Vendor prints & other engineering deliverables for this project.

3) PMC SERVICES FOR MG3 Project Melaka Refinery, (Malaysia)

Location: Malaysia

4) Revamp PGHU Furnace at HPL, Haldia Refinery (India).

Location: India.

5) EPC for Sulphur recovery unit for JSPL

Location: India.

Client:- ABB LUMMUS Heat Transfer B.V.

Company Profile:
ABB Lummus Heat Transfer (LHT) is a part of the ABB Group of companies. Head Office is located in
Netherlands and U.S.A with sales and procurement coordination offices in Australia and Italy. Company
provides services for Basic Design & Detail Engineering for heat transfer equipments, lump-sum turnkey
supply of fired heaters, waste heat boilers, De-Nox systems and high-pressure and special type shell and tube
heat exchanger. LHT has been certified under ISO 9001 since 1994.
Project Experience:

 87.17 MW Duty SRT VI Hydro wax cracking Heater for shell Eastern Petroleum Ltd.
 50.28 MW Duty SRT III Gas cracking Heater for Shell Eastern Petroleum Ltd.
 52.98 Gcal/h Duty SRT VI Naphtha cracking Heater for Ethylene Unit Salavat.
 41.50 MM Kcal/h Duty Process+3.33MM Kcal/h steam, Vacuum twin cell cabin Heater for Formosa
Petrochemical Corp.
25
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

 121.86 MW Duty steam reformer, vertical tube Heater with APH for KINEF Kirishi Russia.
 13.1 MW Duty Reactor Feed oil furnace, Horizontal tube cabin Heater for Fortum oil &Gas OY.
 4.54 MW Duty Recycle, Vertical Cylindrical Heater for Fortum oil & Gas OY.
 8.17 MW Duty Vacuum, Vertical Cylindrical Heater for Fortum oil & Gas OY.
 28.40 MW Duty Frac Feed Furnace, Horizontal tube cabin Heater for Fortum oil &Gas.
 58.36 MW Duty Naphtha cracking Heater, Ethylene Unit for PKN Orlen S.A.
 53.05 MW Duty Crude and Vacuum, twin cell Vertical tube box Heater, with overhead Convection
and stack with APH System.
Work Area:
 Mechanical design, stress analysis of tube sheet, pressure part calculation, Preparation of TBT, TQ,
MR, Specification and Vendor print review.
 Inspection of Delayed cooker Heater for IOCL Panipat Refinery, Panipat (India).
 Inspection of Process Heater for IGL Kashipur (India).
 Revamp work of PGHU Furnace at HPL, Haldia Refinery (India).

1) Process Columns (PR-6154) for Dangote Refinery

project (18 Nos) – Mechanical and structure design and
drawings with fabrication drawings and residual
calculations.

2) Process Colums (PR-6155) for Dangote Refinery

project (14 Nos) for M/s Vijay Tank.- Ladder & Platforms,
handrails detailed engineering and splice drawing with
container and frame drawing for transportation.

26
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

3) Heat Exchanger design (14 Nos) for M/s SCHWARTZ

HAUTMONT Spain- mechanical strength calculation via
Pv-elite.
4) Pressure Vessel detail / design (10 Nos) for M/s
SCHWARTZ HAUTMONT Spain- mechanical strength
calculation via Pv-elite.

5) Pressure Vessel detail drawings (5 Nos) for M/s

SCHWARTZ HAUTMONT Spain- Detailed drawing via
Autocad.

6) Heat Exchanger detail drawings (2 Nos) for M/s

SCHWARTZ HAUTMONT Spain- Detailed drawing via
Autocad.

7) Pressure Vessel (PR-6405) for Dangote Refinery

project (18 Nos) for M/s Fabtech Engg. Pvt. Ltd.- Ladder
& Platforms, handrails detailed engineering and splice
drawing with container and frame drawing for
transportation.

8) Pressure Vessel (PR-6413) for Dangote Refinery

project (18 Nos) for M/s Fabtech Engg. Pvt. Ltd.- Ladder
& Platforms, handrails detailed engineering and splice
drawing with container and frame drawing for
transportation.
27
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

9) Mechanical data sheets & Specifications of equipment

(5 Nos) for Tunisian client. Fractionation Column,
Dehydration Skid, Refrigeration Unit, Turbo-expander skid
Specification, Hot Oil System Skid.

10) Hot oil heater Package ONGC (1 Nos) for M/s JNK.
India Pvt. Ltd.- Process sizing of drain and surge vessel,
circulation & drain pump, Preparation of P&ID.
Mechanical strength calculation, preparation of data
sheet and specification of pump & vessels, Piping MTO,
instrument list and electrical loading.

11) SRU Package for DUQM refinery Oman (1 unit) for

M/s Ferofeb.- Steam Drum (Code Stamp, ASME sec-1),
Waste heat boiler and Reaction Furnace (ASME Sec-VIII
Div-1: Mechanical strength calculation, preparation of
Mechanical Detailed General Arrangement Drawings and
FEA of boiler tube sheet & tubes..

12) Vacuum Cleaning Package for Dangote Project (PP

unit) for M/s TPS.- Process design, process datasheet,
sizing, Instrument datasheet, piping stress and 3D PDMS
model with ISO metric with BOM. Hipper vessel
mechanical design (ASME Sec-VIII Div-1) & detail
drawings with structure drawings, stadd-pro calculation
with anchor bolt calculations.
28
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

13) Incineration Package ONGC (2 Nos) for SRU Unit–

3D PDMS Model of incineration package and FEA
analysis of WHRU.

14) Heat Exchanger Thermal Design (90 Nos) for M/s.

Incepta Chemicals Ltd. Bangladesh. – HTRI calculation
of S&T team type heat exchangers.

15) Agitator vessel Mechanical Design (6 Nos.) for M/s.

Incepta Chemicals Ltd. Bangladesh. – Mechanical strength
calculation of agitator vessel with agitator calculation and
drawings.

16) Incineration Package (1 No.) for M/s. Intherma

Germany Client IOCL (Gujarat Refinery). – PDMS model,
Stack design, Steel fabrication drawings, TEKLA
Fabrication drawings & P&ID preparation, Instrumentation
(Logic diagrams, MR for Junction Box Instrumentation, MR
for Cable Instrumentation, TBE- Of JB –Instrument, TBE-
Of cable- Instrument, Vendor document review for
Instrument JB, Vendor document review for Instrument
Cable, Wiring drawing- Instrument, Junction box
Grouping, I/O List, Cable Schedule.

17) Heat Exchanger design and detailed drawings (7

Nos.) for M/s. GMM India, Client HPCL (Rajasthan Refinery-

29
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

HRRL). – Pv-elite design of Heat exchanger (AEL & AEP

type) and fabrication drawings.

18) GLR Skid design and detailed drawings (1 Nos.) for

M/s. STS Oman, BISAT PRODUCTION FACILITY (BISAT-C)
Client-EXTERRAN- E3D model and ISO, GAD, support
details & structure design Stdd-pro, detailed structural
drawings with load WRC calculation.

19) Air cooler design and detailed drawings (5 Nos.) for

M/s. Truine India, Client IOCL (BR-9 Expansion project). –
Mechnical design of Air Cooler and fabrication drawings.

20) Test Separator Skid (1 Nos.) for M/s. STS Oman,

WNS21061-PDO-Test Separator Skid-Shammar, Client-PDO-
Support details & structure design lifting and lifting beam
calculation Stdd-pro, detailed structural drawings with load
WRC calculation.

Team Size: As per Organisation Chart.

I. Manpower Loading

 Engineering Detailing & design team members 25 No.s at

New Delhi.
30
Company: Manjughosh Engineering Service
GST No.- 07ATIPK3252F1ZU
Mo. No. +91-9971703283 (India)
http://tienclosures.com/oil/process.html
Email ID. –manjughosh.engineeringservice@gmail.com

 Engineering Detailing & design team members 15 No.s at

Mumbai.
 TEKLA Modellers Team Members (12 person).

Upendra
Vendor. Kumar Client

Sign Sign

Title Title

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