A

ZF 4HP20 (LMO) (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)

4 SPEED FWD (Electronic Control) Code: 1019 000 xxx

C 749
Revision 04/2010
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ZF 4HP20 (LMO)(RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)
4 SPEED FWD (Electronic Control) Code: 1019 000 xxx

C 750
ZF 4HP20 (LMO) (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)
4 SPEED FWD (Electronic Control) Code: 1019 000 xxx
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES
Kit Overhaul Kit (OEM) Kit Steel Plate (Check Codes) ....... 95-ON 1 4HP20.STK01
(Renault, Citroen & Peugeot) Kit Steel Plate (Alto) ....................... 95-ON 1 4HP20.STK51
(Will fit Alfa if supplied with 300A 'E' Clutch Box Codes
4HP20.GAS02) ......................... 95-ON 1 4HP20.OHK01 (005, 007, 008, 010, 018 Only .. 95-ON 4-5 4HP20.STP09
Kit Overhaul Kit (OEM) 300A 'E' Clutch All Except Box Codes
(Mercedes)................................ 97-ON 1 4HP20.OHK02 (005, 007, 008, 010, 018) ......... 95-ON 4-5 4HP20.STP11
Kit Overhaul Kit (OEM) 301A 'B' Clutch 3.90mm Box Codes
(Fiat, Lancia, Alfa) ..................... 98-ON 1 4HP20.OHK03 (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.STP12
Kit Overhaul Kit (Precision) 301A 'B' Clutch 3.90mm Except Box Codes
(All Models) ............................... 95-ON 1 4HP20.OHK51 (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.STP14
Kit Valve Body Service Kit.............. 95-ON 1 4HP20.OHK04 302A 'B' Clutch 2.40mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON 1-2 4HP20.STP13
302A 'B' Clutch 2.40mm Except Box Codes
GASKETS (005, 007, 008, 010, 018) ......... 95-ON 1-2 4HP20.STP15
303C 'D' Brake 1.80mm Box Codes
100H Valve Body Cover ..................... 95-ON 1 4HP20.GAS01
(005, 007, 008, 010, 018 Only) . 95-ON 4 4HP20.STP03
101G Main Case Gasket
303C 'D' Brake 1.80mm Except Box Codes
(Fiat, Lancia, Mercedes) ........... 97-ON 1 4HP20.GAS02
(005, 007, 008, 010, 018) ......... 95-ON 4 4HP20.STP05
101G Main Case Gasket
304C 'C' Brake 1.80mm Box Codes
(Peugeot, Citroen, Renault) ...... 95-ON 1 4HP20.GAS05
(005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.STP06
102G Inner Main Case Gasket ........... 95-ON 1 4HP20.GAS03
305C 'C' Brake 3.00mm Box Codes
103H Valve Body Gasket ................... 95-ON 1 4HP20.GAS04
(005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.STP07
306C 'C' Brake Except Box Codes
RUBBER COMPONENTS (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.STP08
307D 'F' Clutch ................................... 95-ON 3 4HP20.STP01
120F Pump Outer 'O' Ring ................. 95-ON 1 4HP20.OR01 308A 'E' Clutch Wavy Steel ................ 95-ON 1 4HP20.STP10
121F End Cover to Case 'O' Ring ...... 95-ON 1 5HP18.OR02 309A 'B' Clutch Wavy Steel ................ 95-ON 1 4HP20.STP10
310C 'D' Brake Wavy Steel ................ 95-ON 1 4HP20.STP04
311D 'F' Clutch Wavy Steel ................ 95-ON 1 4HP20.STP02
METAL CLAD SEALS
150F Pump Body ............................... 95-ON 1 4HP18.MCS01
151E Diff L.H (All Except Mercedes).. 95-ON 1 4HP20.MCS04
PRESSURE PLATES
151E Diff L.H 45x62x7 (Mercedes) .... 95-ON 1 4HP20.MCS06 400A 'E' Clutch 4.80mm Box Codes
152E Diff R.H (All Except Mercedes) . 95-ON 1 4HP20.MCS05 (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.PP08
152E Diff R.H 40x58x10/19 (Merc) .... 95-ON 1 4HP20.MCS07 400A 'E' Clutch 4.80mm Except Box Codes
153G Selector Shaft Seal ................... 95-ON 1 CTX.MCS13 (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.PP10
400A 'E' Clutch 3.90mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.PP09
MOULDED PISTONS 400A 'E' Clutch 3.90mm Except Box Codes
170C 'D' Brake ................................... 95-ON 1 4HP20.PIS01 (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.PP11
171C 'C' Brake Box Codes 401A 'B' Clutch Box Codes
(005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.PIS02 (005, 007, 008, 010, 018 Only) . 95-ON 1
171C 'C' Brake Except Box Codes (3.00mm) .................................. 4HP20.PP12
(005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.PIS03 (2.70mm) .................................. 4HP20.PP13
172C 'C' Brake Piston & Cylinder Assy (2.40mm) .................................. 4HP20.PP14
Except Box Codes (2.10mm) .................................. 4HP20.PP15
(005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.PISKIT (1.80mm) .................................. 4HP20.PP16
401A 'B' Clutch Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON 1
SEALING RINGS (3.00mm) .................................. 4HP20.PP17
(2.70mm) .................................. 4HP20.PP18
200A 'E' Clutch/Input Shaft ................ 95-ON 1 4HP20.SSR01 (2.40mm) .................................. 4HP20.PP19
201F Rear Cover ............................... 95-ON 3 4HP20.SSR02 (2.10mm) .................................. 4HP20.PP20
(1.80mm) .................................. 4HP20.PP21
402C 'D' Brake Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON 1
FRICTION PLATES (2.40mm) .................................. 4HP20.PP04
Kit Friction Plate ............................. 95-ON 1 4HP20.FRK01 (2.10mm) .................................. 4HP20.PP05
Kit Friction Plate (Alto) ................... 95-ON 1 4HP20.FRK51 (1.80mm) .................................. 4HP20.STP03
250A 'E' Clutch ................................... 95-ON 5 4HP20.FRP04 402C 'D' Brake Except Box Codes
251A 'B' Clutch ................................... 95-ON 3 4HP20.FRP04 (005, 007, 008, 010, 018) ......... 95-ON 1
252C 'D' Brake ................................... 95-ON 4 5HP19.FRP02 (2.40mm) .................................. 4HP20.PP06
253C 'C' Brake Except Box Codes (2.10mm) .................................. 4HP20.PP07
(005, 007, 008, 010, 018) ......... 95-ON 2 4HP20.FRP03 (1.80mm) .................................. 4HP20.STP05
254C 'C' Brake Box Codes 403D 'F' Clutch Selective ................... 95-ON 1
(005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.FRP02 (3.60mm) .................................. 4HP20.PP01
255D 'F' Clutch ................................... 95-ON 3 5HP19.FRP02 (3.30mm) .................................. 4HP20.PP02
(3.00mm) .................................. 4HP20.PP03

751
ZF 4HP20 (LMO) (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)
4 SPEED FWD (Electronic Control) Code: 1019 000 xxx
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS ELECTRICAL COMPONENTS Cont...
410A 'E' Clutch Diaphragm Spring ..... 95-ON 1 4HP20.DIA05 701H Inductive Input Speed Sensor
411A 'B' Clutch Diaphragm Spring ..... 95-ON 1 4HP20.DIA06 (Fits on Valve Body) .................. 95-ON 1 4HP20.ELE01
412C 'D' Brake Diaphragm Spring ..... 95-ON 1 4HP20.DIA02 702H Valve Body Loom & Temp Sensor
413C 'C' Brake Diaphragm Spring (Fits Codes 1019 000 005, 007, 008, 009, 010, 013, 015, 016,
Except Box Codes 017, 018, 019, 020, 021, 022, 023, 024, 025, 027, 031, 032, 044,
(005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.DIA04 045, 046, 047, 048, 049, 050, 060, 062, 071)
413C 'C' Brake Diaphragm Spring .................................................. 95-ON 1 4HP20.ELE02
Box Codes 702H Valve Body Loom & Temp Sensor
(005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.DIA03 (Fits Codes 1019 000 037, 041, 042, 052, 053, 054, 055, 056,
414D 'F' Clutch Diaphragm Spring ..... 95-ON 1 4HP20.DIA01 058, 063, 064, 065, 066, 067, 068, 073, 074, 075, 077, 078, 081,
433C Circlip 'C' Brake Retaining (Selective) 083)
(1.50mm Thick) ......................... 95-ON AR 4HP20.CIR05 .................................................. 95-ON 1 4HP20.ELE07
(1.70mm Thick) ......................... 95-ON AR 4HP20.CIR03 703G Range Switch (Peugeot, Citroen)
(1.80mm Thick) ......................... 95-ON AR 4HP20.CIR02 (Fits Codes 1019 000 009, 010, 013, 015, 017, 018, 020, 037,
041, 042, 044, 045, 046, 052, 053, 054, 055, 056, 058, 063, 064,
065, 066, 068, 074, 075, 078, 083)
.................................................. 95-ON 1 4HP20.ELE03
FILTERS 703G Range Switch (Mercedes)
(Fits Codes 1019 000 005, 007, 008, 021, 022, 023, 025, 027,
450G Pick Up Filter
049, 050, 060, 071, 081)
(Mercedes, Fiat, Alfa Romeo)
.................................................. 95-ON 1 4HP20.ELE04
(Also Peugeot Codes 1019 000 067, 073)
703G Range Switch (Fiat)
.................................................. 95-ON 1 4HP20.FIL01
(Fits Codes 1019 000 019, 024, 062, 067, 073, 077)
450G Pick Up Filter (OEM)
.................................................. 95-ON 1 4HP20.ELE08
(Mercedes, Fiat, Alfa Romeo)
703G Range Switch (Renault)
(Also Peugeot Codes 1019 000 067, 073)
(Fits Codes 1019 000 016, 031, 032, 047, 048)
.................................................. 95-ON 1 4HP20.FIL21
.................................................. 95-ON 1 4HP20.ELE05
450G Pick Up Filter
704H PWM Solenoid (EDS6, Regulator 6)
(Peugeot, Citroen, Renault)
.................................................. 95-ON 1 4HP20.SOL02
(Except Codes 1019 000 067, 073)
705H Shift Solenoid (MV1) ................. 95-ON 1 4HP20.SOL01
.................................................. 95-ON 1 4HP20.FIL02
706H PWM Solenoid (EDS4, Regulator 4)
450G Pick Up Filter (OEM)
(Pressure Control) .................... 95-ON 1 4HP20.SOL03
(Peugeot, Citroen, Renault)
707H PWM Solenoid (EDS5, Regulator 5)
(Except Codes 1019 000 067, 073)
.................................................. 95-ON 1 4HP20.SOL02
.................................................. 95-ON 1 4HP20.FIL22
708H PWM Solenoid (EDS3, Regulator 3)
(Lock Up Control)...................... 95-ON 1 4HP20.SOL02
709H Shift Solenoid (MV2) ................. 95-ON 1 4HP20.SOL01
BUSHINGS Kit Solenoid Valve Kit ..................... 95-ON 1 4HP20.SOL10

550F Pump Body Bush (Oversize OD)

(Pump requires machining)
(Sonnax® Click here for Info) ... 95-ON 1 5HP19.BUS01 VALVE BODY PARTS
550F Pump Body Bush (Oversize OD & Undersize ID)
750H Damper Plug (Rubber)
(Pump requires machining & Bush requires
(Early Design) ........................... 95-ON 4 5HP19.ACC01
machining after fitting to fit converter neck)
751H Damper Plug (Aluminium)
(Sonnax® Click here for Info) .. 95-ON 1 5HP19.BUS02
(Late Design) ............................ 95-ON 4 5HP19.ACC02
Kit Valve Body Service Kit.............. 95-ON 1 4HP20.OHK04
NI Manual Selector Valve .............. 95-ON 1 4HP20.VA01
THRUST WASHERS & BEARINGS
650A Radial Bearing, 'E' Clutch Hub
to Input Shaft ............................ 95-ON 1 4HP20.TOR01 HARD PARTS
652F Radial Bearing, End Cover ....... 95-ON 1 4HP20.TOR01
800F Pump Assy ................................ 95-ON 1 4HP20.PUM01
690E Output Roller Bearing
NI Pump Bolt (M6 x 20mm) ........... 95-ON 9 4HP20.NUT03
(Centre Support) ....................... 95-ON 1 4HP20.BE02
802A Input Drum ................................ 95-ON 1 4HP20.DRU01
691E Output Roller Bearing ............... 95-ON 1 4HP20.BE01
814C 'C'/'D' Disc Carrier
(Except Box Codes 1019 000 005, 007, 008, 010, 018)
.................................................. 95-ON 1 4HP20.HUB01
ELECTRICAL COMPONENTS 804A Oil Dam, 'B' Clutch .................... 95-ON 1 4HP20.SP01
801A 'E' Clutch Piston (Aluminium)
700G Inductive Output Speed Sensor (Fits in Case) (Fits Codes: 1019 000 007, 008, 010, 018, 020, 022, 023,
All Except Codes (1019 000 037, 041 025, 042, 050, 066, 071, 075, 081, 083)
042, 052, 053, 054, 055, 056, 058, 063 .................................................. 95-ON 1 4HP20.PIS05
064, 065, 066, 067, 068 & 073) 95-ON 1 4HP20.ELE01 801A 'E' Clutch Piston (Aluminium)
700G Hall Effect Output Speed Sensor (Fits in Case) (Except Codes: 1019 000 007, 008, 010, 018, 020, 022, 023,
Codes (1019 000 037, 041, 042, 052, 025, 042, 050, 066, 071, 075, 081, 083)
053, 054, 055, 056, 058, 063, 064, 065, .................................................. 95-ON 1 4HP20.PIS04
066, 067, 068 & 073) ................ 95-ON 1 4HP20.ELE06

752
ZF 4HP20 (LMO) (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)
4 SPEED FWD (Electronic Control) Code: 1019 000 xxx
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont…
805A Retaining Ring, 'E' Clutch
Diaphragm ................................ 95-ON 1 4HP20.RET03
815C Piston Retainer/Cylinder
('C' Brake) ................................. 95-ON 1 4HP20.RET05
817D Retainer 'F' Clutch Diaphragm .. 95-ON 1 4HP20.RET04
818D 'F' Clutch Piston ........................ 95-ON 1 4HP20.PIS06
819E Slotted Nut, Output Bearing ...... 95-ON 1 4HP20.NUT01
820E Tab Washer, Output Roller
Bearing ..................................... 95-ON 1 4HP20.RET02
821E Bearing Plate, Output Gear ...... 95-ON 1 4HP20.SUP01
822E Spur Gear (58 Teeth)
(Codes 1019 000 008, 010, 018, 019, 020, 023, 025, 031, 042,
047, 050, 062, 064, 065, 066, 068, 071, 075, 078, 081)
.................................................. 95-ON 1 4HP20.GE01
823E Support & Output Gear Assy (Renault)
(Codes 1019 000 008, 010, 018, 019, 020, 023, 025, 031, 042,
047, 050, 062, 064, 065, 066, 068, 071, 075, 078, 081, 083)
.................................................. 95-ON 1 4HP20.SUP02
827E Seal Protection Ring L/H (Alfa Romeo)
(Codes: 1019 000 019, 024, 062,)
.................................................. 95-ON 1 4HP20.RET06
830E Side Shaft (19/68 Teeth)
(Codes 1019 000 007, 022, 024, 058, 073, 074)
.................................................. 95-ON 1 4HP20.GE02
831F End Cover (Mercedes)
(Codes 1019 000 027, 049, 060)
.................................................. 95-ON 1 4HP20.COV01
833G Oil Tank (Plastic)
`(Codes 1019 000 009, 010, 013, 015, 016, 017, 018, 020, 031,
032, 037, 041, 042, 044, 045, 046, 047, 048, 053, 054, 055, 056,
063, 066, 075, 081, 083)
.................................................. 95-ON 1 4HP20.RET07
NI Retainer (L.H. Diff Seal ............. 95-ON 1 4HP20.RET01

SPECIAL ITEMS
900F Oil Dam
(Fits Behind Pump seal) ........... 95-ON 1 5HP19.THW01
901G Oil Cooler Assy (Renault/Matra)
(Codes 1019 000 016, 031, 032, 047, 048)
.................................................. 95-ON 1 4HP20.COO01
901G Oil Cooler Assy (Peugeot/Fiat)
(Codes 1019 000 067, 068, 073, 074, 075, 077, 078, 081)
.................................................. 95-ON 1 4HP20.COO02
902G Union Bolt, Oil Cooler
(Except Codes 1019 000 007, 008, 019, 021, 022, 023, 024, 025,
027, 049, 050, 060, 062, 071)
.................................................. 95-ON 2 4HP20.NUT02
NI LifeGuardFluid5 x 1Ltr Bottle
(Esso LT71141) ......................... 95-ON AR OIL.50
NI LifeGuardFluid5 x 20Ltr Canister
(Esso LT71141) ......................... 95-ON AR OIL.51
NI LifeGuardFluid5 x 209Ltr Drum
(Esso LT71141) ......................... 95-ON AR OIL.52

TOOLS & MANUALS

NI OEM Repair Manual ................. 95-ON 4HP20.MAN01
NI Electrical Information Manual
(Peugeot) .................................. 95-ON 4HP20.MAN02
NI Test Plate for Tester TOOL.139
(Click Here for Details).............. 95-ON 1 4HP20.TOOL02

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