S.
CRANE STANDARD QUALITY ASSURANCE PLAN FOR EOT CRANES, HOIST & LIFTS
Sr.No. Type/Method Quantum Reference Acceptance Format of Agency
Components/ Operations Characteristics Class
of check of check Document Norm Records M I C
1 2 3 4 5 7 8 9 10
1 RAW MATERIALS CONTROL
1.1 STRUCTURAL MATL.
SIDE PLATES, Chemical & Major Chemical & 1 sample IS-2062- IS-2062-1992 Mill TCs P V V
I-BEAM, ANGLE, Mechanical Mechanical per size 1992
CHANNEL,
1.2 GEARS & WHEELS Chemical Major Chemical 1 sample As per drg. EN - 9 TC
( STEEL / FORGE ) Dimensional per size P V V
1.3 PINION Chemical Major Chemical 1 sample As per drg. EN - 31 TC
Dimensional per size P V V
LEGEND:
M=Manufacturer P=Perform IR=Internal Inspection Report.
I = Inspecting Agency. W=Witness TC=Test Certificate.
C=Customer. V=Verification as appropriate.
S.CRANE STANDARD QUALITY ASSURANCE PLAN FOR EOT CRANES, HOIST & LIFTS
Sr. No. Components & Quantum of Referance Format of Agency
Characteristics Class Type/Methode of check Acceptance Norm
Operations check Document Records M I C
1 3 4 5 6 7 8 9 10
2 Boughtout Items
Identification of dimensional Manufacturers
WIRE ROPES conformity Major Test Certificate. 100% IS-2266 /2002 IS-2266 /2002 test report P V V
2.1
Tensile strength MFG. Test Certificate. IS-8610 IS-8610 Manufacturers P V V
HOOK Major 100%
2.2 Proof load test IS-3815 IS-3815 test report
No load current,Insulation Performance test , No P V V
MOTORS .Interlock Major load operation test(During 100% IS:325/IEC60034-1 IS:325/IEC60034-1 Routine T.C
2.3 load test)
ELECTRO Verification of type, as per motor HP as per motor HP Manufacturer's
MAGNETIC D.C Major Operational & Functional 100%
2.4 BRAKES. rating & make. Test IS:325 IS:325 Test certificate P V V
Verification of type, P V V
CONTACTORS Major Visual 100% As Per Drg. As Per Drg. No Records
2.5 Rating & Make.
Verification of type, P V V
CABLE. Major Visual 100% As Per Drg. As Per Drg. No Records
2.6 & Make.
LIMIT SWITICH Major Visual 100% As Per Drg. As Per Drg. No Records
2.7 Verification of type, P V V
Visual type & Bearing - Bearing - No Record P V V
2.8 BEARINGS Major Visual. 100%
Dimensional Catalogue Catalogue
LEGEND:
M=Manufacturer P=Perform IR=Internal Inspection Report.
I = Inspecting Agency. W=Witness TC=Test Certificate.
C=Customer. V=Verification as appropriate.
S.CRANE STANDARD QUALITY ASSURANCE PLAN FOR EOT CRANES, HOIST & LIFTS
Sr. No. Components & Type/Methode of Quantum Referance Acceptance Format of Agency
Characteristics Class
Operations check of check Document Norm Records M I C
1 3 4 5 6 7 8 9 10
3 IN PROCESS CONTROL
Steel Fabrication
a ) Butt welding Major In tension Fabrication & Fabrication & No Records
3.1 ( Welding ) b) Fillet welding DP Test/ Visual Zone Only Drwing . Drwing . P V V
Hardness;
Gears, Pinions. Gear 20 - 25 HRC Major 100% Component & Component & I.R.
3.2 Pinion 27 - 32 HRC Hardness testing Drwing . Drwing . P V V
(after 8hrs.running
oil leakage) Leakage check
Gear Boxes Major 100% As per drg. NO Leakage. I.R.
Back lash & tooth Measurement.
3.3 contact. P V V
Hardness
Wheels Major 100% As per drg. As per drg. I.R
3.4 32-37 HRC Hardness testing P V V
Rope Drum & Rope
Visual & Major Visual & 100% As per drg. As per drg. I.R
Guide
3.5 Dimensional Measurement P V V
Sequence of operations Sequence of operations
3.6 Control panel Major 100% As Per drawing As Per drawing I.R
insulation & Interlock insulation & Interlock P V V
Appearance Golden Yellow Golden Yellow
Painting Painting&surface Major Visual 100% Firozy Blue Firozy Blue No record
3.7 preparation P V V
LEGEND:
M=Manufacturer P=Perform IR=Internal Inspection Report.
I = Inspecting Agency. W=Witness TC=Test Certificate.
C=Customer. V=Verification as appropriate.
STANDARD QUALITY ASSURANCE PLAN FOR EOT CRANES, HOIST & LIFTS
Sr. No. Components & Quantum of Referance Acceptance Format of Agency
Characteristics Class Type/Methode of check
Operations check Document Norm Records M I C
1 2 3 4 5 6 7 8 9 10
4 Final Inspection
4.1 Complete assembled
Crane at shop floor Dimensional inspec- Major Measurement of 100% IS:3177 / IS-3177 / appd. Inspection P V V
for no load test & tion and speed dimension & speeds G.A.drg. GA.drawings. Report.
Full Load test verification as per appd. & no load current
GA drawing. checking
no load current Load test
check
Load test
deflection
4.2 Overload test 25 % over load Major Capacity of the crane
to handle 25 % overload 100% IS:3177 / IS:3177 / Inspection P V V
on hoist,CT & LT Apprd GA Apprd GA Report.
drg drg
4.3 Packing & forwarding Packing Major Visual Roadwarthy Mfgr's std Mfgr's std Packing
list P V
LEGEND:
M=Manufacturer P=Perform IR=Internal Inspection Report.
I = Inspecting Agency. W=Witness TC=Test Certificate.
C=Customer. V=Verification as appropriate.
