DATE Part no DESCRIPTION QTY DEFECT REMARK
19.9.23 6693/4 POLYMER BODY 119 LASER MARK TRIAL 92.64
9/19/2023 20013132 POLYMER BODY 32 LASER MARK TRIAL 99.82
9/19/2023 31305 GRILLS 5774 PUSS PULL TRAIL 31.85
9/19/2023 31305 GRILLS 550 REWORK 31.85
9/19/2023 6698 OVERSTORKE BODY 201 REJECTED DURING INSPECTION 18.82
9/19/2023 2004607 RETAINER 231 REJECTED DURING INSPECTION 12.78
9/19/2023 6708 SPRING 202 REJECTED DURING INSPECTION 2.72
9/19/2023 6758 PLANE WAASHER 201 REJECTED DURING INSPECTION 4.33
9/19/2023 6875 STOPPER 7 PROCESS REJECTION 20.05
9/19/2023 6718 O-RING 63 PROCESS REJECTION 2.72
9/19/2023 6705/2 SCREW 33 LASER MARK TRAIL 70.13
9/19/2023 ELC-957 ELEMENT 14 GLU STUCK IN THREAD 255.21
9/19/2023 30063/4 SLEEVE 33 PROCESS REJECTION 3.24
9/19/2023 2004591 GUIDE NUT 14 GLU STUCK IN THREAD 12.78
9/19/2023 200053/1 O-RING 236 PROCESS REJECTION 4.63
9/19/2023 200051/1 O-RING 235 PROCESS REJECTION 4.33
9/19/2023 200052/1 O-RING 158 PROCESS REJECTION 3.62
9/19/2023 200125 CIRCLIPS 1010 PROCESS REJECTION 4.22
9/19/2023 200055/1 O-RING 7 PROCESS REJECTION 3.62
10/13/2023 31305 GRILLS 1954 PUSS PULL TRAIL 31.85
10/13/2023 200125 CIRCLIPS 648 PROCESS REJECTION 4.22
10/13/2023 6697 SHUTTLE 9 GLU STUCK IN THREAD 14.31
10/13/2023 2004591 GUIDE NUT 11 GLU STUCK IN THREAD 12.78
10/13/2023 30063/4 SLEEVE 9 GLU STUCK IN THREAD 3.24
10/13/2023 ELC-957 ELEMENT 10 GLU STUCK IN THREAD 255.21
TOTAL COST
11024.16
3194.24
183901.9
17517.5
3782.82
2952.18
549.44
870.33
140.35
171.36
2314.29
3572.94
106.92
178.92
1092.68
1017.55
571.96
4262.2
25.34
62234.9
2734.56
128.79
140.58
29.16
2552.1
Date Part no Description Qty Defect Remark
6/19/2023 6693/4 Polymer body 119 Laser mark trial 92.64
6/19/2023 20013132 Polymer body 32 Laser mark trial 99.82
6/19/2023 31305 Grills 100 Push Pull trial 31.85
7/19/2023 31305 Grills 1000 Push Pull trial 31.85
7/19/2023 31305 Grills 550 Rework 31.85
7/19/2023 6698 Overstroke body 201 Rejected during inspection 18.82
8/19/2023 31305 Grills 1000 Push Pull trial 31.85
8/19/2023 2004607 Retainer 231 Rejected during inspection 12.78
8/19/2023 6708 Spring 202 Rejected during inspection 2.72
9/19/2023 31305 Grills 2000 Push Pull trial 31.85
9/19/2023 6758 Plan Washer 201 Rejected during inspection 4.33
9/19/2023 6875 Stopper 7 Process rejection 20.05
9/19/2023 6718 O-Ring 63 Process rejection 2.72
9/19/2023 6705/2 Screw 33 Laser mark trial 70.13
9/19/2023 ELC-957 Element 14 Glu stuck in thread 255.21
9/19/2023 30063/4 Sleeve 33 Process rejection 3.24
9/19/2023 2004591 Guide Nut 14 Glu stuck in thread 12.78
9/19/2023 200053/1 O-Ring 236 Process rejection 4.63
9/19/2023 200051/1 O-Ring 235 Process rejection 4.33
9/19/2023 200052/1 O-Ring 158 Process rejection 3.62
9/19/2023 200125 CIRCLIPS 1010 Process rejection 4.22
9/19/2023 200055/1 O-Ring 7 Process rejection 3.62
10/13/2023 31305 Grills 1954 Push Pull trial 31.85
10/13/2023 200125 Circlips 648 Process rejection 4.22
10/13/2023 6697 Shuttle 9 Glu stuck in thread 14.31
10/13/2023 2004591 Guide Nut 11 Glu stuck in thread 12.78
10/13/2023 30063/4 Sleeve 9 Glu stuck in thread 3.24
10/13/2023 ELC-957 Element 10 Glu stuck in thread 255.21
Grill
Total Cost
11024.2
3194.2
3185
31850
17517.5
3782.82
31850
2952.18
549.44
63700
870.33
140.35
171.36
2314.29
3572.94
106.92
178.92
1092.68
1017.55
571.96
4262.2
25.34
62234.9
2734.56
128.79
140.58
29.16
2552.1
251750.3
My weakness Status
Poor Communication
Tense
voice
vocublary
Coaching
Presentation skills
Less process and product knowledge
Product working
Sub assembly uses and material
Process information
Type of product
Process working
Less document knowledge
lean six sigma
TPM
SPC
MSA
GD & T
7 QC
ISO 9001
IATF 16949
Less power point and excel knowledge
Learn excel formula
Graph
PPT
Teams
Production Report Hourly Rev-00
Date- Department - Machine Name- Part No.-
Hours 07:00-8:00 08:00-9:00 09:00-10:00 10:00-11:00 11:00-12:00 12:00-13:00 13:00-14:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18.00 Total Remarks
Plan
Actual
Total Qty
Rejection Qty
Loss (In minutes)
Total Time loss
Remark
Operator Sign - Supervisor Sign -
Date- Department - Machine Name- Part No.-
Hours 07:00-8:00 08:00-9:00 09:00-10:00 10:00-11:00 11:00-12:00 12:00-13:00 13:00-14:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18.00 Total Remarks
Plan
Actual
Total Qty
Rejection Qty
Loss (In minutes)
Total Time loss
Remark
Operator Sign - Supervisor Sign -
Revision Date- 24.11.2023 Format No-F/PO/01
Production Report Hourly Rev-00
Date- Department - Machine Name- Part No.-
Hours 07:00-8:00 08:00-9:00 09:00-10:00 10:00-11:00 11:00-12:00 12:00-13:00 13:00-14:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18.00 Total Remarks
Plan
Actual
Total Qty
Rejection Qty
Loss (In minutes)
Total Time loss
Remark
Operator Sign - Supervisor Sign -
Date- Department - Machine Name- Part No.-
Hours 07:00-8:00 08:00-9:00 09:00-10:00 10:00-11:00 11:00-12:00 12:00-13:00 13:00-14:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18.00 Total Remarks
Plan
Actual
Total Qty
Rejection Qty
Loss (In minutes)
Total Time loss
Remark
Operator Sign - Supervisor Sign -
Date- Department - Machine Name- Part No.-
Hours 07:00-8:00 08:00-9:00 09:00-10:00 10:00-11:00 11:00-12:00 12:00-13:00 13:00-14:00 14:00-15:00 15:00-16:00 16:00-17:00 17:00-18.00 Total Remarks
Plan
Actual
Total Qty
Rejection Qty
Loss (In minutes)
Total Time loss
Remark
Operator Sign - Supervisor Sign -
Revision Date- 24.11.2023 Format No-F/PO/01
Production Report Hourly Rev.-00
Station Name- Target /70/Hr
Date Shift Operator Name 1st 2nd 3rd 4th 5th 6th 7th 8th Total Remark Operator Sign Supervisor sign
Reason For Loss
Date Shift M/C stop M/C start Duration Breakdown Reason Action Remark
time time
Rev Date-25.11.2023 Format No.-F/PO/01
Hourly Work Activity sheet
Sr.No. Date Shift Operator Name 1st hour 2nd hour 3rd hour 4th hour 5th hour 6th hour 7th hour 8th hour Operator sign Supervisor sign
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
