Fox Boro
Fox Boro
The intelligent transmitter 244LD LevelStar is designed to perform continuous measurements for liquid level,
interface or density of liquids in the process of all industrial applications. The measurement is based on the proven
Archimedes buoyancy principle and thus extremely robust and durable. Measuring values can be transferred analog
and digital. Digital communication facilitates complete operation and configuration via PC or control system. Despite
extreme temperatures, high process pressure and corrosive liquids, the 244LD measures with consistent reliability
and high precision. It is approved for installations in contact with explosive atmospheres. The 244LD combines the
abundant experience of FOXBORO ECKARDT with most advanced digital technology.
FEATURES
•   HART Communication, 4 to 20 mA                                   •   Backdocumentation of measuring point
•   Configuration via FDT-DTM                                        •   Continuous self-diagnostics, Status and diagnostic
•   Multilingual full text graphic LCD                                   messages
•   IR communication as a standard                                   •   Configurable safety value
•   Easy adaptation to the measuring point                           •   Local display in %, mA or physical units
    without calibration at the workshop                              •   Process temperature from –196 °C to +500 °C
•   Linear or customized characteristic                              •   Materials for use with aggressive media
•   32 point linearisation for volumetric measurement                •   Micro sintermetal sensor technology
CONTENTS
CHP. CONTENTS                              PAGE   CHP. CONTENTS                                  PAGE
1     DESIGN                                  3   6      COMMISSIONING                              9
                                                                               Version with
                                                                               heating jacket
MI EML0710 G-(en)                                                                                                244LD            3
1 DESIGN                                  1 3 3
1 3 4
1 3 5
2 2
                                                  1 3 1
                                                                 1 2 8
1 2 1
                                                                                             2 0
                                  1 5 0
                                                          L H
    20     Amplifier
    22     Terminal compartment
   121     Sensor
   128     Heat sink
   131     Wafer body
           with torque tube
   133     Transmission lever
   134     Torque tube
   135     Clamping lever
   150     Displacer with suspen-
           sion chain
   LH      Version for left-hand
           mounting
2 METHOD OF OPERATION
The buoyancy force of the displacer 150 is transferred via          The voltage at the diagonal bridge section which is propor-
transmission lever 133 and torque tube 134 to operating             tional to the effective weight is fed to the electronic amplifier
rod of the sensor, where it acts on free end of sensor              as an input signal.
element 121 .
                                                                    This voltage is converted via the electronic amplifier into the
Four thin film metal strain gauge elements are sputtered
                                                                    4 to 20 mA or digital two-wire output signal.
onto sensor element, which change their resistance in the
ratio of the tensile or pressure tension. These four thin film      The amplifier is supplied by the signal current circuit in two-
metal strain gauge elements are connected as a Wheatstone           wire mode.
full bridge supplied from amplifier.
4           244LD                                                                                                                                                      MI EML0710 G-(en)
3 IDENTIFICATION
The transmitter is identified with several labels.           Boiler label 3
                                                             Boiler label with nominal pressure, material, permissible
        3                                                    pressure and temperature load, serial no., etc
                                                                                               G E H A E U S E V O N A R M A T U R E N
                                                                                                 B O D Y O F T R A N S M IT T E R
                                                                                B A U J A H R / Y E A R
                                                                                IN H A L T / V O L U M E L t
                                                                                                                                                             0 0 3 6
                                                                                S E R : N r.
                                                                                W E R K S T O F F / M A T E R IA L
1 P N
                                                                                P R Ü F D R U C K        / T E S T      P R E S S     U R E                          b a r
                                                                                 Z U L . U E B E R D      R U E C     K E IN A      B H A E N G IG K E IT D . T E M P E R A T U R
                                                                                   P E R M IS S IB     L E P R       E S S U R       E -T E M P E R A T U R E R A T IN G S
                                                                                                 S U    R P R E        S S IO N        A D M IS S IB L E
                                                                                      C
                                                                                    b a r
                                                                                   - 1 0 C B E T R .T E M P . S C H R A U B E N A U S A 2 (A 4 )V E R W E N D E N
                                                                                U S E S C R E W S M A D E F R O M A 2 (A 4 ) W H E N O P E R A T IN G
                                                                                 T E M P E R A T U R E IS   -1 0 C
                                                                                      M a d e in G e r m a n y b y F O X B O R O - E C K A R D T G m b H
                                                                                                       D -7 0 3 7 6 S T U T T G A R T
(3 )
1 3 1 " %
1 4 0
  1 4 6
                                                   1 5 0
  1 4 2
                                                                 147 Displacer chamber 204DC
                                                                 148 Shut-off device
132
                                                              Note:
                                                              Studs and nuts material depends on material of wafer
139
                                                              body and temperature of process medium.
140
143
132
142
140
Replacing displacer
Enter the changed data of displacer on the adjustment label
(see chapter 3).
Pressure Rating
The displacer must be designed for the pressure rating of
the vessel - however, at least to the operating pressure -
and ordered accordingly. Here the maximum possible
temperature must be taken into consideration.
Displacers made of PTFE are made from solid material,
and are, therefore, suitable for all pressures.
Divided displacers
Displacers with a length of more than 3 m (1 m with PTFE)
are divided. The displacer elements are screwed together
and secured with the wire clip 151 to avoid bending or
damage during insertion into the vessel. The elements of
                                                              It is hooked onto the suspension chain of the displacer in
displacers with Ø < 13 mm are not screwed together; they
                                                              place of 7 chain links (105 mm). This spring is specially
are secured with hook and eyelet 152 . Additional securing
                                                              matched to the resonance frequency of the displacer and is
is not necessary 1).
                                                              made of stainless steel 1.4310 (operating temperature up to
Lengths < 350 mm or > 3000 mm, and density ranges
                                                              250 °C) or Hastelloy C (operating temperature up to 350 °C).
<100 kg/m³ or >2000 kg/m³ on request.
                                                                                                                             2)
                                                              Use in Zone 0 or as Overfill Protection according to WHG
                                                              Mechanics
                                                              When used in Zone 0, displacers must be secured against
                                                              oscillating when
                                                              - displacer made of metal, explosion group IIC
                                                              - displacer made of metal, explosion group IIB/A, length > 3 m
                                                              - displacer made of PTFE+25% carbon, IIC/B/A, length > 3 m
                                                              The displacer is to be attached in such a way that it is not in
                             151                              the main filling jet stream.
                                                              When used as overfill protection according to WHG, the
                               152                            displacer must always be installed with guidance.
                                                              Guidance devices over 3 m long must also be secured
                                                              against bending.
                                                              Potential equalization
                                                              When used in Zone 0, only displacers of metal or PTFE +25 %
                                                              carbon may be used.
                                                              A potential equalization line must be mounted as an elec-
        Diameter                            Diameter          trical bypass of the displacer suspension(s) if the residual
        > 13 mm                             < 13 mm           displacer weight is < 10 N, or if more than 6 contact points
                                             or PTFE          are present.
                                                              To avoid the danger of electrostatic ignition, a connection to
                                                              the transmitter with good conductivity must be ensured.
                                                              The volume resistance between the lower end of the dis-
                                                              placer and ground may not exceed 1 M.
1) When used in Zone 0, the eyelets must also be welded.      2) Please see corresponding certificates for further details
         8        244LD                                                                                         MI EML0710 G-(en)
         5 ELECTRICAL CONNECTION
         5.1 Signal wire connection
                   #               ! '
" # 
 " % 
  " $
                                                                                                   L C D
" &
" ! &
         Guide cable through cable gland 38 from the bottom;                   22    Connecting compartment cover
         observe especially the shielding.                                     24    Cover lock
         Check before mounting cable glands if threads are matching,           38    Cable gland
         otherwise housing can be damaged. Cable gland 38 and                        (permitted cable diameter 6 to 12 mm)
         cover screw 39 are interchangeable.                                   39    Cover screw
                                                                               45    Connection terminal "+"        wire cross
         Connect input signal to terminals 45 (+) and 46 (–).
                                                                               46    Connection terminal "–"        section
         The screw terminals are suitable for wire cross sections of                                                           2
                                                                               47    Ground terminal                max. 2.5 mm
         0.3 to 2.5 mm2.
                                                                                     Test sockets (Ø 2 mm) integrated in terminal block
         For selection of the cable see also the recommendation for            48    External ground terminal
         cable types acc. to IEC 1158-2.                                       50    Overvoltage protection (if present)
         5.2 Ground
         If connection to ground is necessary (e.g. potential equali-
         zation, protection of electromagnetic influence), ground
         terminal 47 or external ground terminal 48 must be con-
         nected.
         When using an electrically non-conducting gasketing, the
         wafer body must be grounded by wire E with the connec-
         tion flange.
                                                                                                                E
MI EML0710 G-(en)                                                                                         244LD          9
6 COMMISSIONING                                                8 SETTING OF TRANSMITTER
In any case, installation and safety regulations have to be    Zero, lower range value, upper range value and damping of
checked prior to commissioning. See document EX EML            the transmitter are set by manufacturer as specified in the
0010 A: “Safety Operating Instructions”                        order:
                                                               • Dimensions of displacer: Lenght, density, weight
After correct installation and connection to power supply
unit, the transmitter is ready for operation:                  • Setting Lower Range Value by weight F0 :
U > 12 V dc (HART)                                                 without Zero elevation = 0;
If necessary the configuration of lower range value, upper         with Zero elevation = Value of elevation
range value and damping has to be checked.                     • Upper Range Value corresponding to buoyancy force of
                                                                   displacer (see Chap.9)
With HART an ampmeter can be attached into the output
                                                               • Output Range and unit
current loop for check.
                                                               Therefore, calibration at start-up is not necessary.
                                                               Operating data and displacer data are stored in the trans-
                                                               mitter according to the order.
                                                               Configuration becomes necessary if this data deviates from
                                                               the stored values.
7 DECOMMISSIONING                                              In case the order does not include this data, the transmitter
                                                               is supplied as follows:
Prior to decommissioning take precautions to avoid distur-
bances:                                                            displacer weight       =   1.500 kg
                                                                   buoyancy force         =   5.884 N (0.600 kg)
– Observe Ex. protection.                                          indication             =   0 ...100 %
– Switch off power supply.                                         damping                =   8 sec (90 % time)
– Caution with hazardous process media!
   With toxic or harmful process media, observe relevant
   safety regulations.                                         Setting via HART Protocol
                                                               •  Setting with PC and FDT-DTM
Before dismantling the transmitter, the procedure below
                                                               •  Setting with Handterminal
should be followed:
– Depressurize vessel or displacer chamber.
– Drain off measuring medium in displacer chamber.             Setting via operating push buttons
                                                               Setting can be done by means of the push buttons at the
– Protect the environment; do not allow measuring sub-
                                                               transmitter, see next page.
   stance to escape. Catch and dispose them properly.
The procedure for dismantling the transmitter is the reverse
of that described for mounting.                                "Warm-up" prior calibration and zero point corrections
                                                               During final assembly at the manufacturer, ZeroBasic is
                                                               adjusted. For this, the displacer data are entered from
                                                               which the 244LD automatically calculates the zero point in
                                                               “Auto Range” mode.
                                                                  It is recommended that the customer perform the
                                                               ZeroCorrect function at commissioning. In this case, the
                                                               transmitter is brought up to operation temperature (“hot
                                                               Adjustment”) and subsequently the zero point. So the
                                                               measurement error for the process temperatures (either
                                                               very high or very low) is kept small. Inaccuracies during
                                                               installation are taken into account. The function can be
                                                               performed by the DTM or locally on the LCD and push
                                                               buttons (see page 12, Menu 4 PV offset).
                                                                  If required, it may be necessary to activate or deactivate
                                                               a zero point correction. For this, the SpecialZero function is
                                                               provided. It is used to compensate a zero shift as a result of
                                                               the influence of high or low medium temperature (e.g.,
                                                               during the start of the process).
                                                               This function is only accessible via the DTM.
                                                                  For details about the DTM, please follow the instructions
                                                               on the screen.
    10           244LD                                                                                   MI EML0710 G-(en)
    Starting operation
                                                                    Changing values
    After starting (after power-on) the Foxboro Eckardt logo is     Linear adjustment
    briefly displayed,                                              Is used for example in PV-offset, damping and LCD
                                                                    contrast:
    then Device Info ...
                                                                                                                  Ë
                                                                    The current value is displayed. With button MORE the
          244LD                     Device Type                     value is increased. If the largest value is reached, starts
                                                                    again from beginning with the smallest value. The button
     LevelTransmitter               Measuring task                  has auto repeat.
      V 0.45.1158 H                 Version                                          Ê
                                                                    Stop with button DONE. After that, even queried whether
                                                                    the change should be saved.
    ... and then the operational view:
                                                                    Numerical adjustment
                             *    padlock = protected
                                                                    be changed, etc.
                                                                    After that, even queried whether the change should be
                                                                    saved.
                        A Autorange mode
                        M Manual mode
           [_|___]      Measured value in bar chart
     m3 physical unit, or %                                         Manually or Autorange?
                                                                    When ordering, the customer has stated range and the
    The operational view is the display in normal operation.        density of the measuring medium (or the densities of the
                                                                    media). From these informations the real displacer was
                                                                    manufactured.
                                                                      On delivery the mode is set to Autorange:
    Setting via local keys and LCD                                  The displacer data (diameter, length, weight) and the
                                                                    density of the media were stored before delivery via FDT /
    The operating parameters and settings can be viewed on          DTM in the 244LD LevelStar. From this data, PV-offset and
    site and in some cases changed.                                 Upper Range Value URV are calculated automatically,
    For local operation a full graphic LCD is available and 2       which allows an immediate operation without any additional
    buttons on the outside of housing.                              calibration in the field.
    Inside the unit there are no other controls.                      However, if the manual method is preferred, so the values
                                                                    can be entered manually.
                                                                      In Manual mode the classic method is possible to take
                              ¶                                     over the respective values of the buoyancy forces with the
      A                                                             operating conditions for 0 % (with level: empty vessel) and
                                                                    100 % (with level: full vessel).
                                          ·
                            Ê = Left button
                            Ë = Right button
    After shifting the key protection cap A , insert screw driver
    or pin (Ø < 3 mm) into hole B and press down to the
    second pressure point.
    Starting from operational view,
          Ë
    - the button switches to details of the operating values
          Ê
    - the button switches to the menu selection,
    see illustration on the next page.
    If no button is pressed within 5 minutes, the display returns
    automatically to the operational view.
MI EML0710 G-(en)                                                                                                                                                                                                                                                                                                          244LD             11
                                                                                                                                                                                 O p e r a tio n a l v ie w
                                                           B u tto n 1 :
                                                  S e ttin g m e n u s                                                                                                           7 . 0 9 9
                                                                                                                                                                                 m 3                                                                                             A
                                                                                                                                                                                                                                                                                                         B u tto n 2 :
                                                                                                                                                                                                                                                                                                          O p e r a tin g v ie w s
                 M A I         N M E N U    2 4 4 L D
               1     B        a c k                                                                                                                                                                                                                                                                                7 7 . 0 9 %
                2 M          e n u L a n g u a g e                                                                                                                                                                                                                                                             1 2 3 . 5 N                2 5 ° C
               1 D O            W N           Y E S 2                                                                                                                                                                                                                                                         1 M E N U                N E X T 2
       2
         M A I
             M
                           N M E N U 2 4 4 L D
                          e n u L a n g u a g e                                                                                                                                                                                                                                                               1 6 . 3 3 4 m A
        3 S              e t M o d e                            2 .                 1                                                      B a        c k                                                                                                                                                        O U T P U T     C U R R E N T
       1 D O                W N            Y E S 2             2 .              2                                                         E n        g l i s h                                                                                                                                                1 M E N U                N E X T 2
                                                              2 .           3                                                            D e        u t s c h
                                                             2 .        4                                                               F r        a n ç a i s
              M A I
             3 S
                                 N M E N U 2 4 4 L D
                              e t M o d e
                                                                                                                                                                                                                                                                                                              1 2 3 . 5                  N
                                                                                                                                                                                                                                                                                                               F O R C E     E Q U I V A L E N T
            4 P              V - Z e r o                                                                                                                                                                                                                                                                      1 M E N U                N E X T 2
           1 D O               W N             Y E S 2       A u t o / M a n . R a n g e
         M A I           N     M E N U 2 4 4 L D
                                                                                                                                                                                                                                                                                                                   3 4 . 4 2 ° C
                                                                                                                                                                                                                                                                                                               E L E C T R O N I C - T E M P .
        4 P               V - Z e r o                         4 . 1                                                                      B a c k
                                                                                                                                                                                                                                                                                                              1 M E N U              N E X T 2
       5 A               d d . f u n c t i o n s             4 . 2                                                                      s e t P V
          1 D O            W N              Y E S 2            4 . 3                                                                      a p p l y P V
                                                                                                                                                                                            5 .
                                                                                                                                                                                           5 .
                                                                                                                                                                                                      3 .
                                                                                                                                                                                                     3 .                         2
                                                                                                                                                                                                                                     1              B a
                                                                                                                                                                                                                                                   D e
                                                                                                                                                                                                                                                                  c k
                                                                                                                                                                                                                                                                 n s i t y L o w
                                                                                                                                                                                                                                                                                                                   4 5 . 6 7 °
              M A I          N     M E N U 2 4 4 L D              5 .                                                       1                B a            c k                                                                                                                                                S E N S O R     T E M P E R A T .
             5 A              d d . f u n c t i o n s                                                                                                                                     5 .       3 .                  3                        D e           n s i t y U p p
                                                                 5 .                                                    2                   D a            m p i n g                                                                                                                                          1 M E N U                N E X T 2
            6 D              e v i c e - i n f o                                                                                                                                         5 .       3 .               4                           s h           o w r a n g e
                                                                5 .                                                 3                      A u            t o R a n g        e
           1 D O               W N             Y E S 2         5 .                                              4                         M a            n . R a n g           e
                                                              5 .
                                                             5 .                                6
                                                                                                            5                            R e
                                                                                                                                        F a
                                                                                                                                                        s e t D e v
                                                                                                                                                       c t . S e t t
                                                                                                                                                                              i c e
                                                                                                                                                                             i n g
                                                                                                                                                                                          5 .
                                                                                                                                                                                         5 .
                                                                                                                                                                                                    4 .
                                                                                                                                                                                                   4 .       2
                                                                                                                                                                                                                 1
                                                                                                                                                                                                                                                 L R
                                                                                                                                                                                                                                                     B a
                                                                                                                                                                                                                                                           V
                                                                                                                                                                                                                                                                           c k
                                                                                                                                                                                                                                                                                     (           0 % )
                                                                                                                                                                                                                                                                                                                   2 4 4 L D
                                                                                                                                                                                                                                                                                                              I n t e r f a c e T r a n s m
       M A I              N M E N U 2 4 4 L D                                                                                                                                                5 .       4 .                                   3      U R                V                   ( 1 0 0 % )
                                                                                                                                                                                                                                                                                                                V 0 . 4 5 . 1 1 5 1 H
   6        D            e v i c e - i n f o                                                                                                                                                5 .       4 .                                4         s e             t                      L R V
         7 L               C D c o n f i g                   T a                        g                                               N u        m b               e r :                 5 .       4 .                     5                    s e          t                         U R V
        1 D O               W N            Y E S 2                T a                                                           g            N a       m e       :
                                                                 D e                                               v i                      c e           t        y p e :
         M A I                 N M E N U 2 4 4 L D              R e                                               v i                      s i        o n             N r . :
           7 L                C D c o n f i g                  D i                                               s p                      l a        c e          r :
        1 B                  a c k                            S y                                               s t                      e m        - L          i f e t i m e :
       1 D O                    W N           Y E S 2
                                                               7 .                                      1                                 B a              c k
                                                              7 .                                   2                                    L C           D          H e l l i g k .
                                                             7 .                            3                                           L C        D             K o n t r a s t
                                                                7 .                                                                 4      L C             D       O r i e n t g .
12        244LD                                                                      MI EML0710 G-(en)
       2 Menu Language
       2.1 Back               There are 3 menu languages, standard English, German and French.
       2.2 English            From the factory, active language is always English.
       2.3 Deutsch                   Ê
                                With DOWN the desired language is selected and becomes active with
       2.4 Français                                  Ë
       ÊDOWN       YESË
                              confirming with YES . All texts are now displayed in the chosen
                              language. Then it goes automatically back to the main menu.
       3 Set Mode                  Ê
                              With MODE you switch from Autorange- to Manual Mode. If this is to
          Auto Mode           expect a change in the output value, a message appears.
         Manual Mode                                       Ë
                               After confirming with OK back to the main menu.
       ÊMODUS       OKË       Switching from Manual- to Autorange Mode: Requires reset to factory settings, if
                              manual set data allows no calculations. See menu 5.6.
       4 PV-Zero              --> With YES   Ë PV-Offset can be set, regardless of the mode Autorange
       4.2 set PV             or Manual.
       4.3 apply PV
       ÊDOWN       YESË
                              Setting on Linear adjustment in 0.1% increments, see p.10
                              The expected impact of the change can be seen on the primary variables
                    57.0 %    in the second line.
               PV=0.100 N       The resulting automatically calculated PV-offset is displayed on the third
               Auto=50.0 %
               ÊREADY MOREË   line to observe the change and possibly return to the former value.
MI EML0710 G-(en)                                                                                  244LD           13
       4 PV-Zero
       4.3 apply PV
                                                      Ë
                                       --> With YES the current process value (Level: Displacer not in the
                                       medium) is taken over as the physical zero point.
       4.1 Back
       ÊDOWN       YESË                This menu item is only for manual mode and therefore the auto range mode is
                                       locked (indicated by a padlock symbol).
       5 Add. functions
       5.2 Damping
       5.3 Auto Range
       ÊDOWN       YESË
                                       --> With YES   Ë it goes to setting the damping.
       5 Add. functions
       5.3 Auto Range
       5.4 Man. Range                  --> With YES   Ë it goes to the Range setting in the Autorange mode.
       ÊDOWN       YESË                In Autorange mode, the densities can be changed and then immediately taken into
                                       account in the automatic calculation.
               5.3.2 DensityLow        The value is entered using Numerical adjustment, see page 10.
               +1000.00 kg/m³          Finally, the value must be confirmed and is saved.
               ÊEDIT           NEXTË
                                       If density of lower medium is lighter than the density of upper medium, an error
                                       message appears and the value is not stored.
     5 Add. functions         --> With YES   Ë it goes to the Range setting in Manual mode.
     5.4 Man. Range           After setting the operating conditions for 0 % (at level: vessel empty) or 100 % (at
     5.5 Reset Device         level: vessel full) each take over the value of the buoancy force. Or by values input
     ÊDOWN       YESË         at 0 % and 100 %.
                              Note: Feature is only available in Manual mode, Autorange mode is locked (padlock
                              icon in the LCD).
           <    5.000N
             apply as 0%?
                          >   --> By confirmation with YES     Ë the current value will be saved as Lower
           LRV= 0.000 N       Range Value.
           ÊNO         YESË
         5.4 Man. Range       URV - take over the Upper Range Value (100 %)
         5.4.3 URV (100%)     (Proceed as with Lower Range Value.)
         5.4.4 set LRV
         ÊDOWN       YESË
       5 Add. functions
       5.6 Fact.Setting                             Ë
                                    --> With YES it goes to function selection.
       5.1 Back                     WARNING: According to a further confirmation, all custom settings are
       ÊDOWN       YESË             reset to the factory-defined state and will be lost.
       7 LCD config
       7.2 LCD Orient
                                    --> With YES    Ë it goes to selection of LCD orientation:
       7.3 LCD contrast
       ÊDOWN       YESË
             7.2 LCD Orient         --> With  ÊROTATE is the text "on the feet".
                                    --> With confirming with OK Ë it goes back to the menu.
             ÊROTATE          OKË
             OKË       ÊROTATE
               7.2 LCD Orient
       7 LCD config                                 Ë
                                    --> With YES the LCD contrast is adjusted.
       7.3 LCD contrast             Linear adjustment, see page 10.
       7.1 Back
       ÊDOWN       YESË
16               244LD                                                                                                                                                                     MI EML0710 G-(en)
9 DIMENSIONING OF DISPLACER
CALCULATING WEIGHT FORCES (also see VDI/VDE-Guideline 3519, sheet 1)
                                                                                                                                                                                                                                              r
                                   = 0 % output signal                                               = 100 % output signal                                                                                                                    1
Liquid level                       F       = F
                          1)           0         G
( r = negligible )
                                                                                                                                                                                                                         L = hb
                                                                                                                                                                                                L = hb
     2
                                                                                                     F
                                                                                                          100
                                                                                                                    = F
                                                                                                                          G
                                                                                                                              -V   · g · r1
Interface
( r = not negligible)
                                                           · g · r2
     2
                                   F       = F       -V                                                                                                                                                              r
                                       0         G
                                                                                                                                                                                                                     2
Density                                                                                                                                                                                                              r
( r2 = min. density,                                                                                                                                                                                                 1
  r = max. density )
     1
hb
                                                                                                                                                                                                                         hb
                                                                                                                                                                                                                         L
                                                                                                                                                                                               L
 Interface                                                                                                                                           hb                 L -hb
                                                           · g ·r                                                                                                                                                r
                                                                                                     F
 ( r = not negligible)
                                F
                                       0
                                           = F
                                                 G
                                                     -V
                                                                       2
                                                                                                         100    = F
                                                                                                                         G
                                                                                                                              -V   · g ( r       1
                                                                                                                                                              + r                    )
                                                                                                                                                                                                                 2
                                                                                                                                                     L              2        L
    2
                                                                                                                                                                                                                 r
                                                                                                                                                                                                                 1
                                                                           L                             100             G                                L
                                                                                                                                                                                                L
                                                                                                                                                                                                         h
    2
                                                                                                                                                                                                                           L
                                                                                                                                                                                                                                  h
                                                                                                                                                                                                                 r
                                                                                                                                                                                                                 2
 Interface                                                         h0                L -h0                                                       h0 +hb                     L - h b- h 0
                               F       =    F     -V   ·g(r                + r               )       F          =    F       -V    · g( r                      + r                         )                     r
                                                                                                                                                                                                             0
                                                                                                                                                                                                                                  0
                                                                                                                                                                                                         h
 ( r = not negligible)             0            G
                                                                                                                                                                                                                                  h
                                                               1                 2                       100             G                   1                          2                                        1
    2                                                              L                   L                                                                 L                       L
              D ia m e te r o f d is p la c e r in m m                                                                                                                    D e n s ity m e d iu m                 in k g /m ³                          ( H           - H          )
                                                                                                                                                                                                                                                                1           2
                               2 2   2 1 .3          2 0               1 8       1 7 .2       1 6 .4          1 5        1 3 .5                                                                                                             1 6 0 0   1 5 0 0          1 4 0 0       1 3 0 0
                                                                                                                                                                                                                                                                                                          1 2 0 0
                                                                                                                                                                                                                                                                                                          1 1 0 0
                  2 4
2 5 1 0 0 0
                                                                                                                                                                                                                                                                                                            9 0 0
               2 6 .9
                                                                                                                                                                                                                                                                                                            8 0 0
3 0 7 0 0
6 0 0
    D          3 3 .7                                                                                      D m id d le
        m a x .                                                                                                                          D m in .                                                                                                                                                           5 0 0
                     3 8
                                                                                                                                                                                                                                                                                                            4 0 0
                4 2 .4
                 4 4 .5
                                                                                                                                                                                                                                                                                                            3 0 0
                  4 8 .3
                     5 4                                                                                                                                                                                                                                                                                    2 0 0
                   6 0 .3
                      7 0
                       8 0                                                                                                                                                                                                                                                                                  1 0 0
                    8 8 .9
              1 0 1 .6
1 5 1 4 1 3 1 2 1 1 1 0 9 8 7 6 5 4 3 0 .2 0 0 .3 5 0 .5 0 0 0 .7 5 0 1 .0 0 0 1 .2 0 0 1 .5 0 0 1 .8 0 0 2 .0 0 0 2 .5 0 0 3 .0 0 0
B u o y a n c y fo r c e F A in N M e a s u r in g s p a n in m
10 Measuring principle
(see VDI/VDE Guideline 3519, sheet 1)                                                            shape into a liquid.
Any body immersed into a liquid is subject to Archimedian                                        Changes in buoyancy forces are proportional to liquid level
buoyancy force which depends on the liquid density. This is                                      changes and are converted to a measuring signal.
exploited to determine liquid level, density and interface                                       The displacer is fully immersed for density and interface
level by suspending a displacer with constant cylindric                                          level detection.
FA = Vx 1 g + ( V - Vx ) 2 g
 FA Buoyancy force
 V Volume of displacer
 Vx Volume of medium displaced by measuring body
    with density 1
 1 Average density of heavier medium
 2 Average density of lighter medium
 g Local acceleration due to gravity
 FG Displacer body weight force
                                                                                                                                     F   A
                                                                                      1 0 0 %
                                                                                                                     H   2                        V
                                             m is tic
                                                     m
                                                  iu
                                               ed
                                                r
                                         re te
                                       su ac
                                           d
                                   ea har
                                     r c
                                                                                                                             L
                        th a c e
                                 m
                              pl
                            e
                         is
                                                                                                                                                      V
                      D
                          in
                                                                                                                                                          x
                        ith
                                                                                                                     H
                       w
                                                                                                                         1
                                                                                      0 %
     F
         A                                                                                                                       F
                F              =     FG                  F                                                                               G
                    A (0 % )                                 A (1 0 0 % )
                          M e a s u r in g r a n g e
MI EML0710 G-(en)                                                                                                                                                                                                                 244LD                           19
10.1 Block diagram with HART communication
                                                                                                                                                                                                                   M a x im u m s p a n :
                                                                                                                        F in g e r p r in t                         T o le r a n c e b a n d                   a u to m a tic c a lib r a tio n
                                             5 0 /6 0 H z                       D a m p in g tim e
                                                                                                                             D a ta                                           tim e                     c o n v e n tio n a l b a s e c a lib r a tio n
        S ig n a l,                         L in e                                                                      L in e a r iz a tio n
                                                                                                                                                                                                                              S e n s o r
  p r o p o r tio n a l                      F re q u e n c y                          F ilte r                        T e m p e ra tu re                          S m a r t S m o o th in g                                   A d ju s t
       to fo rc e                             F ilte r                                                              c a o m p e n s a tio n
                                                                                                                                                 U n it
                                                                                                                                                                                                      Z e r o a d ju s t
                                                              D is p la   c e r d a ta (c o n s t.):                                                                %                          (B u o y a n c y fo rc e = 0 )
               M e d iu m                                    - L e n g     h t
             - D e n s ity                                  - D ia m         e te r
              - T e m p e ra tu re                             - W e ig     h t fo rc e
                                                                                                                                                          U n it
                                                                                                                                                                                                                 p h y s ic a l Z e r o
                                                                                                                                                                                                                (m a n u a l In p u t)
                                                                                        Z e r o p o in t
                                                                                                                                     S ig n a l, e q u iv a le n t to fo r c e
                                                                                                                                                                                                                                          D ig ita l o u tp u t
                                            a u to m a tic                                        %                                                                                                             S e le c t
                                           c a lib r a tio n                                                                                                   O U T
                                       (M B A , M B E , N P )
                                                                                                                    O u ts c a le
                  M B A , M B E
                                                                                                                %
                                  M e a s u r in g r a n g e fa c to r                                                                                                                                               m A
                                               Z e ro o ffs e t                                                                 U n it
                                   ( C o r r e c tio n P a r a m e te r )
                                                                                                                                                                                               m A                     %                    0 . 0 0 0
                                                                                                                     U n it
                                                                                                                                                                                                        %
                                                                                                       ( fo r m e a s u r in g r a n g e )
               M e a s u r in g                         C h a r a c te r is tic                             %                                 R e p la c e m a n t v a lu e                     D
                  R a n g e                                  fu n c tio n                                                                        H o ld la s t v a lu e
                                                                                                                        m A                                                                                 A                         A n a lo g o u tp u t
           M B A a n d M B E                                     L in e a r                                                                      F a u lt b e h a v io u r
            (m a n u a l In p u t)                              C u s to m
                                                                                                                  S p a n
                                           s ta tic
         M e a s u r e d V a lu e
                                                          w ith                        S m a rt
                                                           S m a r t S m o o th in g    S m o o th in g
                                                                                         B a n d w id th
2 %
                                    w ith o u t                                                                     Z e ro
                                     S m a r t S m o o th in g
                                                                                                                             L o w e r                 U p p e r
                                                                                          t/s e c                             R a n g e V a lu e        R a n g e V a lu e
                                         d y n a m ic
         M e a s u r e d V a lu e
S p a n
t/s e c
                                                                                                                  Z e ro                                  S p a n
MI EML0710 G-(en)                                                                                                           244LD                21
Measured Value Setting                                                 Setting of Output value
The user can define measured value and unit.                           The output value is the measured value between Lower
                                                                       Range Value and Upper Range Value. Value and unit are
          N e w
         V a lu e
                                                                       freely selectable. The replacement value affects the output.
        e .g . 2 m
                                                                        U p p e r
                                                                         O u tp u t
                                                                           v a lu e
                                                                          e . g . 1 0 0 %
                                                                            L o w e r
                                                 1 9 .6 1 3 N            O u tp u t
                                                                          v a lu e
                                                                           e . g . 0 %
                                                                                             L o w e r R a n g e V a lu e     U p p e r R a n g e V a lu e
                                                                                            e .g . 0 .5 m                    e .g . 1 .5 m
Setting of Range
The measuring range is the range between Lower Range                   Replacement / Substitute Value (HART only)
Value and Upper Range Value. Lower Range Value is the                  In case of error output holds last value or gives a configura-
weight of the displacer. Lower Range Value without                     ble Replacement value.
elevation is 0. With elevation, the value of elevation has to             If the error does not exist any longer, then "last value"
be entered.                                                            and/ or replacement value is taken back (automatic or
                                                                       manually).
                                            M e a s u r e d v a lu e   Filter
                                                                       The output signal is damped. Damping time ist setable from
                                                                       0 to 32 sec.
22                             244LD                                                                                                                                                                              MI EML0710 G-(en)
11            SUPPLY OF TRANSMITTER
11.1 General
                                                                                                                                        Supply via power supply unit with communication
Depending on the transmitter application varying demands                                                                                (Fig. 3)
are made on the supply. The different operating modes are                                                                               h a z a rd o u s                     fie ld     c o n tro l ro o m
explained in the following chapters. The wire diagrams are                                                                               a re a          c    o m m u n i-            c o m m u n i-                   c o m m u n i-      c o m m u n i-
shown in the following figures.                                                                                                                                 c a tio n                 c a tio n                        c a tio n           c a tio n
                                                                                                                                                                                                  M T / M U S
The power supply units for different applications (direct / via
power supply unit of transmitters, HART / without commu-                                                                                  L
                                                                                                                                                                     4 ... 2 0 m A        U S                                     4 ... 2 0 m A                  R     B
nication, intrinsically / not intrinsically) are listed in the
following table.                                                                                                                                                                                                                                             D C S o r
                                                                                                                                        T r a n s m itte r
                                                                                                                                                                                                p o w e r s u p p ly                                        C o n tr o lle r
All listed supply devices are available for intrinsically-safe
and/or non-intrinsically-safe application.
                                                                                                                                                        C o m m u n i-                                                                   C o m m u n i-
                                                                                                 Supply                                                    c a tio n                  U S = 1 7 .7 5 ... 4 2 V                              c a tio n
                 Application
                                                                                            (recommended)
      without communication                                                                    direct, MT228                                  L
                                                                                                                                                                   1 2 ... 4 2 V                                                                                     R B
                          HART                                                                 direct, MT228
                                                                                                                                         T r a n s m itte r                                                                                                  C o n tr o lle r
                                                                                                                                                                                                                                                            o r D C S
11.2 Overview of application types                                                                                                      11.2.1 Supply via power supply unit
                                                                                                                                        This supply is recommend for normal use. Interferences are
Supply via power supply unit (Fig. 1)                                                                                                   prevented due galvanic separation of measurement loop,
                                                                                                                                        load and power supply in the power supply unit (see fig. 1)
                          fie ld                             c o n tro l ro o m
 h a z a rd o u s a re a                                                   M   T /M   U S
      L               4 ...2 0 m A
                                                                                                                                        11.2.2 Direct supply
                      in tr in s ic a lly - s a fe              U   s                              4 ... 2 0 m A        R    B
                                                                                                                                        This most simple version can be recommended only for
                                                                                                                                        single galvanically separated supply or measurement loops
 T r a n s m itte r                                                                                                P C S o r
                                                                        p o w e r s u p p ly                        c o n tr o lle r    (see fig. 2)
                                                                                u n it
                                                                                                                                        The max. load impedance is calculated per:
                                                                                                                                        RBmax = (Umax - 12 V) / Imax
Direct supply (Fig. 2)
                                                                                                                                        Umax: max. permitted voltage (acc. to product specificati-
                                                     U   S     = 1 5 ... 4 2 V
                                                                                                                                              ons), depends on type of transmitter and explosion
                                                                                                                                              protection
  L
                                                                                                                            R B         Imax:         12 mA for transmitter in FOXCOM digital mode,
                                                                                                                                                      23 mA for all other transmitters (HART and FOX-
T r a n s m itte r                                                                                                  P C S o r                         COM)
                                                                                                                     c o n tr o lle r
MI EML0710 G-(en)                                                                                                            244LD          23
                                                                                      Standard values
Permissible load depending on supply voltage.
Example of a non intrinsically safe 140 series HART                                      Communication         HART
transmitter (Fig. 6)                                                                        Min. load          250 
  R B
                                                  U           = 4 2 V
                                                                                       Max. capacity of line < 200 nF
                                                      m a x
  1 0 0
          1 2     2 0          2 8          3 6                         4 2 V   U S   11.2.4 Intrinsically-safe application
                                                                                      For intrinsically-safe application generally the use of a re-
11.2.3 Communication                                                                  spective power supply unit is recommended. Wiring should
                                                                                      be done as per respective national and international
In contrast to convential operating mode in the two-wire                              standards and regulations - as described in “Supply via
loop a minimal load for all communication modes has to                                power supply unit”. If communication is required also, the
be available. If this load is selected too low, the communi-                          guidelines of chapter “Communication” have to be obser-
cation is short-circuited.                                                            ved. In addition, the application of the operating tools and
(FOXBORO ECKARDT power supply units capable for                                       their permitted limit values are to be observed.
communication MT228 already have respective loads).
Subject to alterations - reprinting, copying and translation prohibited. Products and publications are normally
quoted here without reference to existing patents, registered utility models or trademarks. The lack of any such
reference does not justify the assumption that a product or symbol is free.