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Is 2365 - 2018

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subham gupta
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भारतीय मानक IS 2365 : 2018

Indian Standard

लिफ्ट, एिेवे्टर एवं हॉस्टट्स के लिए


इस्पात तपार लििंबि रलस्सयपाँ —
लवलिलटि
( दसू रा पनु रीक्षण )

Steel Wire Suspension Ropes


for Lifts, Elevators and
Hoists — Specification
( Second Revision )

ICS 53.020.30; 77.140.65

© BIS 2018

भारतीय मानक बयरयू ो


B U R E A U O F I N D I A N S TA N D A R D S
मानक भवन, 9 बहादरु शाह ज़फर मार्ग, नई िदल्ी – 110002
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI-110002
www.bis.gov.in www.standardsbis.in

December 2018 Price Group 5


Wire Ropes and Wire Products Sectional Committee, MED 10

FOREWORD
This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Wire Ropes and Wire Products Sectional Committee had been approved by the Mechanical Engineering
Division Council.
This standard was first published in 1963 and subsequently revised in 1977. While revising this standard, 6 X 25
(22/12/A) triangular strand construction of wire rope has been deleted from the standard because of the limited
use. Also the title of the standard has been slightly modified.
In this revision, the rope size and tolerance shall be within +6/-0 percent of the nominal diameter for nominal
rope diameter up to 10 mm (≤ 10 mm) and +5/-0 percent for nominal rope diameter larger than 10 mm
(>10 mm), and minimum breaking force for rope diameters not covered in these tables can be calculated as per
IS 6594 : 2018 Technical supply conditions for steel wire ropes and strands (third revision). Values of rope
grade for dual tensile grade ropes to calculate minimum breaking force are given in Annex A.
The composition of the Committee responsible for the formulation of this standard is given in Annex B.
For the purpose of deciding whether a particular requirement of this standard is complied with the final value,
observed or calculated, expressing the result of a test or analysis shall be rounded off in accordance with
IS 2 : 1960 ‘Rules for rounding off numerical values ( revised ). The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
IS 2365 : 2018

Indian Standard
STEEL WIRE SUSPENSION ROPES
FOR LIFTS, ELEVATORS AND
HOISTS — SPECIFICATION
( Second Revision )

1 SCOPE
This standard covers steel wire ropes for use with lifts, elevators and hoists having cars or platforms carrying
passengers or goods and working in guides. This standard does not apply to ropes used for winding purpose in
mines. The following rope constructions, types, rope grades, cores and range of sizes are covered as identified by
“X” mark:
Rope Grade Single Tensile Core Size Range Ref. to Table
Construction 1 230 1 420 1 570 Fibre Steel mm
6X19M (12/6-1) X X X X – 6 to 12 1 (Single Tensile)
6X19S (9-9-1) X X X X – 6 to 20 2 (Single Tensile)
6X25F (12-6 F-6-1) X X X X – 6 to 20 3 (Single Tensile)
8X19S (9-9-1) X X X X X 8 to 20 4 (Single Tensile)
8X25F (12-6 F-6-1) X X X X X 8 to 20 5 (Single Tensile)

Rope Grade Dual Tensile Core Size Range Ref. to Table


Construction 1 180/1 770 1 370/1 779 1 570/1 770 Fibre Steel mm
6X19S (9-9-1) X X – X – 6 to 20 2 (Dual Tensile)
6X25F (12-6 F-6-1) X X – X – 6 to 20 3 (Dual Tensile)
8X19S (9-9-1) X X X X X 8 to 20 4 (Dual Tensile)
8X25F (12-6 F-6-1) X X X X X 8 to 20 5 (Dual Tensile)

2 REFERENCES 3 TERMINOLOGY
The standards listed below contain provisions which, For the purpose of this standard the definitions given
through reference in this text, constitute provisions of in IS 2363 ‘Glossary of terms relating to wire ropes’
this standard. At the time of publication the editions shall apply.
indicated were valid. All standards are subject to
revision, and parties to agreements based on this 4 ROPE SIZE AND TOLERANCE
standard are encouraged to investigate the possibility
of applying the most recent editions of the standards The size of the rope, designated as ‘nominal diameter’
listed below: shall be one of those given in Table 1 to 5. The actual
diameter of the rope as supplied shall be within
IS No. Title +6/-0 percent of the nominal diameter for nominal
rope diameter up to 10 mm (≤ 10 mm) and +5/-0
1804 : 2004 Steel wire ropes — Fibre main cores
percent for nominal rope diameter larger than 10 mm
— Specification ( fourth revision)
(>10 mm).
1835 : 1976 Specification for round steel wire
ropes ( third revision) 5 MINIMUM BREAKING LOAD
2363 : 1981 Glossary of terms relating to wire Shall be as given in Table 1 to 5. Minimum breaking
ropes ( first revision) force for rope diameters not covered in these tables can
6594 : 2018 Technical supply conditions for be calculated as per IS 6594. Values of rope grade for
steel wire ropes and strands (third dual tensile grade ropes to calculate minimum breaking
revision ) force are given in Annexure-A

1
IS 2365 : 2018

6 GENERAL REQUIREMENTS 6.4 Galvanizing


The wire ropes shall confirm to IS 6594 ‘Technical When Galvanizing is required, it shall confirm to
supply conditions for wire ropes and strands’ and shall Type B of IS 1835.
also meet the following requirements.
6.5 Tensile Grade
6.1 Core In dual tensile grades, the outer wires shall be of lower
The main core of the rope shall be either of fibre (CF) tensile and the inner wires shall be of higher tensile.
or steel (CWR) only. CWS shall not be used in core
of steel core ropes. In case of steel core, CWR shall 7 MARKING
comprise of outer strands not less than that of the rope For the purpose of this standard the markings given in
and shall confirm to the requirements of IS 6594. In IS 6594 and the following shall apply.
case of fibre core (CF), the cores shall confirm to the
requirement of IS 1804. 7.1 BIS Certification Marking
The steel wire ropes may also be marked with the
6.2 Joints
Standard Mark.
If jointing by trucking is required, it shall be in the case
of wires 0.5 mm diameter and smaller. 7.1.1 The use of the Standard Mark is governed by the
provisions of the Bureau of Indian Standards Act, 2016
6.3 Mass and the Rules and Regulations made thereunder. The
The mass of ropes given in Tables 1 to 5 are for fully details of the conditions under which the licence for use
greased ropes. The ropes which are not lubricated may of the Standard Mark may be granted to manufacturers
be lighter. or producers may be obtained from the Bureau of
Indian Standards.
Table 1 Breaking Load and Mass for 6X19M (12/6-1) Construction

Fig. 1

Single Tensile
Approximate Mass Minimum Breaking Force Corresponding to Rope Grade of
1 230 1 420 1 570
Nominal Diameter Fibre Core Steel Core Fibre Core Steel Core Fibre Core Steel Core Fibre Core Steel Core
(CF) (CWR) (CF) (CWR) (CF) (CWR) (CF) (CWR)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
mm kg/100m kg/100m kN kN kN kN kN kN
6 12.5 13.7 13.6 – 15.7 – 17.4 –
7 17.0 18.6 18.5 – 21 – 24 –
8 22.1 24.4 24 – 28 – 31 –
9 28.0 30.8 31 – 35 – 39 –
10 34.6 38.1 38 – 44 – 48 –
11 41.9 46.1 46 – 53 – 58 –
12 49.8 54.8 54 – 63 – 69 –

2
IS 2365 : 2018

Table 2 Breaking Load and Mass for 6X19S (9-9-1) Construction

Fig. 2

Table 2A SingleTensile
Approximate Mass Minimum Breaking Force Corresponding to Rope Grade of
1 230 1 420 1 570
Steel Fibre Steel Fibre Steel Fibre Steel
Nominal Diameter Fibre Core Core Core Core Core Core Core Core
(CF) (CWR) (CF) (CWR) (CF) (CWR) (CF) (CWR)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
mm kg/100m kg/100m kN kN kN kN kN kN
6 13.4 – 14.7 – 16.9 – 18.7 –
8 23.8 – 26 – 30 – 33 –
10 37.3 – 41 – 47 – 52 –
12 53.7 – 59 – 68 – 75 –
13 63 – 69 – 79 – 88 –
14 73 – 80 – 92 – 102 –
16 95.4 – 104 – 120 – 133 –
18 121 – 132 – 152 – 168 –
19 135 – 147 – 170 – 188 –
20 149 – 162 – 188 – 208 –

3
IS 2365 : 2018

Table 2B Dual Tensile


Approximate Mass Minimum Breaking Force Corresponding to Rope Grade of
1 180/1 770 1 370/1 770 1 570/1 770
Fibre Steel Fibre Steel Fibre Steel Fibre Steel
Nominal Diameter Core Core Core Core Core Core Core Core
(CF) (CWR) (CF) (CWR) (CF) (CWR) (CF) (CWR)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
mm kg/100m Kg/100m kN kN kN kN kN kN
6 13.4 – 16.3 – 17.8 – – –
8 23.8 – 28.9 – 31.7 – – –
10 37.3 – 45.2 – 49.5 – – –
12 53.7 – 65.1 – 71.3 – – –
13 63 – 76.4 – 83.7 – – –
14 73 – 88.6 – 97 – – –
16 95.4 – 116 – 127 – – –
18 121 – 146 – 160 – – –
19 135 – 163 – 179 – – –
20 149 – 181 – 198 – – –

Table 3 Breaking Load and Mass for 6X25F (12-6 F-6-1) Construction

Fig. 3

4
IS 2365 : 2018

Table 3A Single Tensile


Approximate Mass Minimum Breaking Force Corresponding to Rope Grade of
1 230 1 420 1 570
Fibre Steel Fibre Steel Fibre Steel Fibre Steel
Nominal Diameter Core Core Core Core Core Core Core Core
(CF) (CWR) (CF) (CWR) (CF) (CWR) (CF) (CWR)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
mm kg/100m kg/100m kN kN kN kN kN kN
6 13.7 – 15 – 17.3 – 19.1 –
8 24.3 – 27 – 31 – 34 –
10 38 – 42 – 48 – 53 –
12 54.7 – 60 – 69 – 76 –
13 64.3 – 70 – 81 – 90 –
14 74.5 – 81 – 94 – 104 –
16 97.3 – 106 – 123 – 136 –
18 123 – 135 – 155 – 172 –
19 137 – 150 – 173 – 191 –
20 152 – 166 – 192 – 212 –

Table 3B Dual Tensile


Approximate Mass Minimum Breaking Force Corresponding to Rope Grade of
1 180/1 770 1 370/1 770 1 570/1 770
Fibre Steel Fibre Steel Fibre Steel Fibre Steel
Nominal Diameter Core Core Core Core Core Core Core Core
(CF) (CWR) (CF) (CWR) (CF) (CWR) (CF) (CWR)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
mm Kg/100m kg/100m kN kN kN kN kN kN
6 13.7 – 16.3 – 17.8 – – –
8 24.3 – 28.9 – 31.7 – – –
10 38 – 45.2 – 49.5 – – –
12 54.7 – 65.1 – 71.3 – – –
13 64.3 – 76.4 – 83.7 – – –
14 74.5 – 88.6 – 97 – – –
16 97.3 – 116 – 127 – – –
18 123 – 146 – 160 – – –
19 137 – 163 – 179 – – –
20 152 – 181 – 198 – – –

5
IS 2365 : 2018

Table 4 Breaking Load and Mass for 8 X 19S (9-9-1) Construction

CF CWR
Fig. 4 (A) Fig. 4 (B)

Table 4A Single Tensile


Approximate Mass Minimum Breaking Force Corresponding to Rope Grade of
1 230 1 420 1 570
Fibre Steel Fibre Steel Fibre Steel Fibre Steel
Nominal Diameter Core Core Core Core Core Core Core Core
(CF) (CWR) (CF) (CWR) (CF) (CWR) (CF) (CWR)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
mm kg/100m kg/100m kN kN kN kN kN kN
8 22.3 27.2 23 27 26 31 29 34
9 28.2 34.4 29 34 33 39 37 43
10 34.9 42.5 35 42 41 48 45 53
11 42.2 51.4 43 50 49 58 55 64
12 50.2 61.2 51 60 59 69 65 77
13 58.9 71.8 60 70 69 81 76 90
14 68.3 83.3 69 82 80 94 88 104
16 89.2 109 90 107 104 123 115 136
18 113 138 114 135 132 156 146 172
19 126 153 127 150 147 174 163 192
20 139 170 141 167 163 192 180 213

6
IS 2365 : 2018

Table 4B Dual Tensile


Approximate Mass Minimum Breaking Force Corresponding to Rope Grade of
1 180/1 770 1 370/1 770 1 570/1 770
Fibre Steel Fibre Steel Fibre Steel Fibre Steel
Nominal Diameter Core Core Core Core Core Core Core Core
(CF) (CWR) (CF) (CWR) (CF) (CWR) (CF) (CWR)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
mm kg/100m kg/100m kN kN kN kN kN kN
8 22.3 27.2 25.7 33.6 28.1 35.8 30.8 38
9 28.2 34.4 32.5 42.5 35.6 45.3 38.9 48.2
10 34.9 42.5 40.1 52.5 44 55.9 48.1 59.5
11 42.2 51.4 48.6 63.5 53.2 67.6 58.1 71.9
12 50.2 61.2 57.8 75.6 63.3 80.5 69.2 85.6
13 58.9 71.8 67.8 88.7 74.3 94.5 81.2 100
14 68.3 83.3 78.7 102 86.1 110 94.2 117
16 89.2 109 103 134 113 143 123 152
18 113 138 130 170 142 181 156 193
19 126 153 145 190 159 202 173 215
20 139 170 161 210 176 224 192 238

Table 5 Breaking Load And Mass for 8x25 F(12-6F-6-1) Construction

CF CWR
Fig. 5 (A) Fig. 5 (B)

7
IS 2365 : 2018

Table 5A Single Tensile


Approximate Mass Minimum Breaking Force Corresponding to Rope Grade of
1 230 1 420 1 570
Fibre Steel Fibre Steel Fibre Steel Fibre Steel
Nominal Diameter Core Core Core Core Core Core Core Core
(CF) (CWR) (CF) (CWR) (CF) (CWR) (CF) (CWR)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
mm kg/100m kg/100m kN kN kN kN kN kN
8 22.8 27.8 23 27 27 31 30 35
9 28.9 35.2 29 35 34 40 37 44
10 35.7 43.5 36 43 42 49 46 54
11 43.1 52.6 44 52 50 60 56 66
12 51.3 62.6 52 61 60 71 66 78
13 60.2 73.5 61 72 70 83 78 92
14 69.9 85.2 71 84 82 96 90 107
16 91.3 111 92 109 107 126 118 139
18 116 141 117 138 135 159 149 176
19 129 157 130 154 151 178 166 196
20 143 174 144 170 167 197 184 218

Table 5B Dual Tensile


Approximate Mass Minimum Breaking Force Corresponding to Rope Grade of
1 180/1 770 1 370/1 770 1 570/1 770
Fibre Steel Fibre Steel Fibre Steel Fibre Steel
Nominal Diameter Core Core Core Core Core Core Core Core
(CF) (CWR) (CF) (CWR) (CF) (CWR) (CF) (CWR)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
mm kg/100m kg/100m kN kN kN kN kN kN
8 22.8 27.8 25.7 33.6 28.1 35.8 30.8 38
9 28.9 35.2 32.5 42.5 35.6 45.3 38.9 48.2
10 35.7 43.5 40.1 52.5 44 55.9 48.1 59.5
11 43.1 52.6 48.6 63.5 53.2 67.6 58.1 71.9
12 51.3 62.6 57.8 75.6 63.3 80.5 69.2 85.6
13 60.2 73.5 67.8 88.7 74.3 94.5 81.2 100
14 69.9 85.2 78.7 102 86.1 110 94.2 117
16 91.3 111 103 134 113 143 123 152
18 116 141 130 170 142 181 156 193
19 129 157 145 190 159 202 173 215
20 143 174 161 210 176 224 192 238

8
IS 2365 : 2018

ANNEX A
Values of Rope Grades (R0) in Newton per square millimeter for dual tensile grade ropes to calculate minimum
breaking force as per IS 6594, for the rope diameters not covered in Table 4B (dual tensile) and Table 5B (dual
tensile) are given in following Table A-1

Table A-1 Values of Rope Grades (R0) for Dual Tensile


Grade Ropes to Calculate Minimum Breaking Force
Dual Tensile Rope Grade Rope Class R0 (Newton/mm2)
6 x 19S, 6 x 25F, 8 x 19S and 8 x 25F
1180/1770 with fibre core 1370
6 x19S, 6 x 25F, 8 x 19S and 8 x 25F
1370/1770 with fibre core 1500
6 x19S, 6 x 25F, 8 x 19S and 8 x 25F
1570/1770 with fibre core 1640
8 x 19S and 8 x 25F
1180/1770 with steel core 1475
8 x 19S and 8 x 25F
1370/1770 with steel core 1570
8 x 19S and 8 x 25F
1570/1770 with steel core 1670

9
IS 2365 : 2018

ANNEX B
( Foreword )

COMMITTEE COMPOSITION
Wire Ropes And Wire Products Sectional Committee, MED 10
Organization Representative(s)
Directorate General of Mines Safety, Dhanmbad Shri D. B. NAik (Chairman),
Shri VijAy kumAr kAVAli (Alternate)
Amzone International, Mumbai Shri ShuBho ghoSh
Shri Ajit VikrAm SiNgh (Alternate)
Bharat Coking Coal Limited, Dhanbad Shri k. k. SiNhA
Shri r. k. muNShi (Alternate)
Bharat Wire Ropes Limited, Mumbai Shri AShwiNi lokhANDe
Central Institute of Mining and Fuel Reasearch, Dhanbad Dr mANoj kumAr SiNgh,
Dr DeBASiSh BSSAk (Alternate)
Directorate of Quality Assurance, New Delhi Col k. SureSh
lt Col jA VorA (Alternate)
Directorate General FAC Advice Service and Shri g. m. e. k. rAj
Lab INSTT, Mumbai Shri r. C. guptA (Alternate)
Directorate General of Supplies and Disposals (Quality Shri AkhileSh kumAr
Assurance Wing), New Delhi Shri r. k. AgArwAl (Alternate)
Directorate General of Aeronautical Quality Assurance, Shri NitiN A. meShrAm
New Delhi Shri SANjeeV DiwAN (Alternate)
Eastern Coalfields Limited, Kolkata Shri ChAterjee
Shri kApil k. rAi (Alternate)
Maccaferri Environment Solutions Pvt Limited, Smt. miNimAl korullA
Navi Mumbai Shri ruDrA BuDhBhAtti (Alternate)
Ministry of Shipping, New Delhi Shri B. poiyAAmzhi
Shri D. j. BASuB (Alternate)
National Test House, Kolkata Shri S. p. roy
Shri r. N. rAm (Alternate)
Oil and Natural Gas Commission, Dehradun Shri S. S. Ali
Shri A. k. AggArwAl (Alternate)
Orient Wire Ropes, Indore Shri SAmeer golwelkAr
Shri ShiShir AkArte (Alternate)
South Eastern coalfields Limited, Bilaspur Shri S. k. miShrA
Shri g. rAmASwAmi (Alternate)
Tata Steel Limited, Dhanbad Shri A. N. BhAgAt
Shri tANmAy BhAttAChAryA (Alternate)
The Shipping Coporation of India Limited, Mumbai Shri g. S. BhAllA
CApt r. moDi (Alternate)
The Singreni Collierries Co Limited Shri iVN prASADA rAo
Shri N. V. k. ViShwANANDA rAju (Alternate)
Usha Martin Industries Limited, Ranchi Shri SuBrAtA DuttA
Shri SANDeep jAiSwAl (Alternate)
Director General, BIS Shri rAjNeeSh khoSlA, SCieNtiSt ‘e’ AND heAD (meD)
[ repreSeNtiNg DireCtor geNerAl ( Ex-officio ) ]

Member Secretary
Shri SANDeep keShAV,
Scientist B (MED), BIS

10
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 2016 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without
the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the
standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards: Monthly Additions’.
This Indian Standard has been developed from Doc No.: MED 10 (11515).

Amendments Issued Since Publication


Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STANDARDS


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Telephones: 2323 0131, 2323 3375, 2323 9402 Website: www.bis.gov.in
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