E200P Installation Manual

(Version: V1.02)
 E200P Installation Manual

Contents
Preface ........................................................................................................... 1
Chapter 1 Specification ............................................................................................. 3
1.1 Display ............................................................................................................. 3
1.2 Memory ............................................................................................................ 3
1.3 Electrical Specification..................................................................................... 3
Chapter 2 Installation and Wiring............................................................................. 5
2.1 Announcements before installation ................................................................. 5
2.2 Installation space and direction ....................................................................... 5
2.3 Installation environment .................................................................................. 5
2.4 Dimension ........................................................................................................ 6
2.5 Installation layout and Interface....................................................................... 7
2.5.1 Layout of rear panel .............................................................................................. 7
2.5.2 Definition of power interface .................................................................................. 7
2.5.3 Definition of input interface .................................................................................... 7
2.5.4 Definition of output interface.................................................................................. 8
2.5.5 Definition of encoder interface............................................................................... 8
2.5.6 Definition of communication interface ................................................................... 9
Chapter 3 Parameter Setting .................................................................................. 10
3.1 Home Page .................................................................................................... 10
3.2 System Parameter ......................................................................................... 13
3.3 X-axis Parameter ........................................................................................... 14
3.4 Y-axis Parameter ........................................................................................... 17
3.5 YV Setting ...................................................................................................... 18
3.6 Backup and Load........................................................................................... 20
Chapter 4 Diagnose ................................................................................................. 21
4.1 Home Page .................................................................................................... 21
4.2 Input Diagnose .............................................................................................. 22
4.3 Output Diagnose............................................................................................ 23
4.4 Keyboard Diagnose ....................................................................................... 24
4.5 FRAM Diagnose ............................................................................................ 25
4.6 ENC. Diagnose .............................................................................................. 26
4.7 LCD Diagnose ............................................................................................... 27
4.8 Factory Setting .............................................................................................. 28
Chapter 5 Commissioning ...................................................................................... 29
5.1 Preparation before commissioning ................................................................ 29
5.2 Procedure ...................................................................................................... 29
5.2.1 Parameter setting ................................................................................................ 29
5.2.2 Manual movement ............................................................................................... 30
5.2.3 Counting .............................................................................................................. 30
5.2.4 Retract................................................................................................................. 30
 E200P Installation Manual

5.2.5 Teaching .............................................................................................................. 30

Chapter 6 Maintenance............................................................................................ 31
6.1 Instructions to maintenance .......................................................................... 31
6.2 Routine inspection ......................................................................................... 31
6.3 Periodic inspection ........................................................................................ 32
Appendix A Wiring ................................................................................................ 34
Appendix B Parameter Description ........................................................ 35
 E200P Installation Manual

Preface

Synopsis

This document guides the operator how to install, configure and maintenance the
E200P press break numerical control device.

 Chapter 1 describes the specification of the product.

 Chapter 2 guides the user how to install and wire, and describes the ports.

 Chapter 3 describes the operation of the Parameters setting page.

 Chapter 4 describes the operation of the Diagnose page.

 Chapter 5 guides the user how to commissioning the device.

 Chapter 6 guides the user how to maintenance.

Intended Audience

This document is intended for the authorized and properly trained persons:

 Device manufacturer: In the device production process, the people who diagnose
the device have the highest managing privileges.

 System integrators: usually refers to the technical personnel of machine tool

manufacturers, who can configure the machine parameters to commissioning the
system.

Attention

 Copy right is preserved by ESTUN. Do not add or delete part or all of the manual
content without ESTUN’s consent. Do not use part or all of manual content for the
third party’s design.

 E200P device provides complete software control and has no mechanical

protection device for operator or the tool machine. Therefore, in case of malfunction,
machine tool must provide protection device for operator and external part of the
machine tool. ESTUN is not responsible for any direct or indirect losses caused by
normal or abnormal operation of the device.

 ESTUN preserves the right to modifying this manual in the event of function adding
or print error.

 E200P device has the light protection function, but only works on the CLOSED
stage, it is unavailable on others stage.

1
 E200P Installation Manual

Caution Sign

The following symbols with an adjoining safety advice or notice are used in this
document. You have to read the safety advices carefully and adhere them strictly!

Risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is
danger to life and health of individuals!

Hazard to individuals!
If you do not adhere the safety advice adjoining this symbol, there is
obvious hazard to individuals!

Note or pointer.
This symbol indicates information that contributes to better understanding.

2
 E200P Installation Manual

Chapter 1 Specification

1.1 Display
LCD

Dimension of display window: 54.38mm*54.38mm

Dot matrix: 320*240

Status light

Green light indicates the system is running.

Red light indicates the system is stop.

1.2 Memory
Capable of storing 40 programs, each program includes 25 steps at most.

1.3 Electrical Specification

Power Supply
Parameter Min. Standard Max. Unit
Voltage 20 24 28.8 V
Voltage fluctuation 3.6 Vss
Input current 0.8 1 1.5 A
Watt 16 24 43 W
Starting current 1.5 A

INPUT
Power 24VDC±10%

Input current 20mA

 High level: VH≤30V

Signal characteristic
 Low level: VL≤1.2V
Effective level High level

3
 E200P Installation Manual

OUTPUT
Output type Open collector

Output voltage ≤30VDC

Output current ≤100mA

 High level: VH≤30V

Signal characteristic
 Low level: VL≤1.0V
Effective level Low level

Encoder
Support type complementary type / Voltage type

Supply power 12VDC

Supply current 200mA

Frequency response 500KHz

Input phase A, B, C

Output phase A, B, C

 High level: VH≥80%VCC

Output voltage
 Low level: VL≤0.3V

Communication
Interface CAN RS485 RS232

Signal speed 1Mbps 115.2Kbps 115.2Kbps

Terminal resistance External increase -

BUS-ESD 16KV HBM 16KV HBM 15KV HBM

Mode Half duplex -

Transportation and Storage

Parameter Description
Temperature -20~55℃
Relative humidity 5~95% No condensation
）
Free fall1 ≤0.5m
Note: 1: With transport packaging

4
 E200P Installation Manual

Chapter 2 Installation and Wiring

2.1 Announcements before installation

Before installation and wiring, please pay attention to the following matters:

 Power supply must be off during installation and wiring.

 Serious damage to the equipment may be caused by misconnection of power

supply terminals, improper connection of in-out lines and output line short circuit.
Therefore, before turning on the power supply, check the connection of input output
grounding and power supply wire. .

 Grounding terminal of E200P digital control device must be grounded in correct way,
with low impedance lower than 0.3Ω.

 Do not dismantle the device without authorization so as to avoid malfunction.

 Electrical components inside the digital device are very sensitive to static electricity,
therefore do not put foreign matters or make them fall to the inside of digital control
device or touch the control circuit.

 Please install E200P digital control device in safe region. Avoid high temperature,
and direct sunlight, moisture and splash of oil drops or water.

 Do not use this device in place of high temperature, moisture condensation, dust,
oil smoke, conductive dust, corrosive gas or flammable gas.

2.2 Installation space and direction

Generally, E200P press brake machine digital control device is embedded on control
panel, keep a distance of 65mm from its neighboring components and damper (shell) on
up and down, right and left, to facilitate operator install and maintain the device.

2.3 Installation environment

 Place free from water, vapor, dust or oily dust.

 Place free from flammable, explosive or corrosive gas.

 Place free from interference of strong electromagnetism or noise.

 Ambient temperature is between 0℃~40℃. When ambient temperature is over

40℃, please put it in well-ventilated place.

 Relative humidity is under 90% RH.

5
 E200P Installation Manual

2.4 Dimension
The installation method is panel mounting. Installation dimension and drawings are
shown in Figure 2-1.

50.8
4-R3 45.5
194±0.2 42.5

146±0.2

182

174 4-M4 Pressure riveting screws, High 8mm

127

134

Figure 2-1 Panel Installation Dimension

6
 E200P Installation Manual

2.5 Installation layout and Interface

2.5.1 Layout of rear panel
Rear panel block diagram is shown in Figure 2-2, consisting of power port (POWER),
input port (INPUT), output port (OUTPUT), encoder port (X, Y), and communication port
(COMM).

Figure 2-2 Rear panel layout

2.5.2 Definition of power interface

1 2 3

Pin 1 2 3

Signal +24V GND EARTH

2.5.3 Definition of input interface

1 2 3 4 5 6 7 8 9

Pin Signal Software Define

1 I1 Step

2 I2 Press

3 I3 PedalDn

7
 E200P Installation Manual

Pin Signal Software Define

4 I4 PedalUp

5 I5 Mode

6 I6 SafeIn

7 I7 MRDY

8 I8 LDP En.

9 COM COM1

2.5.4 Definition of output interface

1 2 3 4 5 6 7 8 9

Pin Signal Software Define

1 O1 Y1

2 O2 Y2

3 O3 Y3

4 O4 Y4

5 O5 Y5

6 O6 EH

7 O7 ER

8 O8 -

9 COM COM2

2.5.5 Definition of encoder interface

Pin 1 2 3 4 5 6 7 8, 9 Shell

Signal GND +12V C B A GND +12V NC EARTH

8
 E200P Installation Manual

2.5.6 Definition of communication interface

Pin 1 6 7 8 9 4 2 3 5 Shell

Signal CANH CANL +3.3V 485A 485B BOOT TXD RXD GND EARTH

9
 E200P Installation Manual

Chapter 3 Parameter Setting

3.1 Home Page

Enter the PARAMETER SET page as follows:

Step 1 When the E200P device is electrified, wait a few seconds into the SINGLE page
(Default page), as shown in Figure 3-1.

SINGLE
X= 100.50 Y = 120.05
XP = 55.00
55.00 YP = 0.00

DX = 20.00 HT = 2.00

DLY= 2.00 PP = 150

CP = 100 OPN= 0.00

:DestPos Of Axis X Unit:mm

Figure 3-1 The SINGLE page

Step 2 Press two times to enter the CONST page, as shown in Figure 3-2.

CONST

mm/inch: 0 0:mm 1:inch

中文/English: 1 0:中文 1:En.
Release Delay: 0.50 S
Version: V1.05

:Unit of Length

Figure 3-2 The CONST page

The description of the CONST parameters is as shown in Table 3-1.

Table 3-1 The description of the CONST parameters

Parameter Default Range Unit Description
 0: mm
mm/inch 0 0~1 -
 1: inch
10
 E200P Installation Manual

Parameter Default Range Unit Description

 0: 中文
中文/English 0 0~1 -
 1: English
The delay time for the slide releasing the
Release Delay 0.50 s
pressure after bending.
Version - - - The current software version number.

[Teach-in parameter]
Move the cursor to parameter mm/inch or 中文/English, enter the password 1212, and press
to enter the TchIn PARA page, as shown in Figure 3-3.

TchIn PARA

X-tea. in: 10.00 mm

Y-tea. in: 15.00 mm

: Set Pos. of X

Figure 3-3 The Teach-In Parameters page

The description of the TchIn PARA parameters is as shown in Table 3-2.

Table 3-2 The description of the Teach-In parameters

Parameter Default Range Unit Description
When the teaching of X-axis is
enabling, the operator assigns to the
X-tea. in 10.00 0~9999.999 mm/inch
X-axis of a correct value, to represent
the back gauge current position.
When the teaching of Y-axis is
enabling, the operator assigns to the
Y-tea. in 10.00 0~9999.999 mm/inch
Y-axis of a correct value, to represent
the slider current position.

[Configure parameter]
Move the cursor to parameter mm/inch or 中文/English, enter the password 36987, and press
to enter the CONFIG PARA. page, as shown in Figure 3-3.

11
 E200P Installation Manual

CONFIG PARA.

YV5->NCRDY: 1 0:Dis. 1:Enable

Jog Mode: 0 0:Semi. 1:Jog

Figure 3-4 The CONFIG PARA. page

The description of the CONFIG PARA. parameters is as shown in Table 3-3.

Table 3-3 The description of the Teach-In parameters

Parameter Default Range Unit Description
 0: Disable, the function of YV output is
normal.
YV5->NCRDY 0 0, 1 -
 1: Enable, the function of YV output is
changed to NCRDY output.
 0: Semi.
Jog Mode 0 0, 1 -
 1: Jog

Step 3 Move the cursor to parameter mm/inch or 中文/English, enter the password 14789,
and press to enter the PARAMETER SET page, as shown in Figure 3-5.

PARAMETER SET

1. SYSTEM PARA
2. X AXIS PARA
3. Y AXIS PARA
4. YV SETTING
5. BACKUP/LOAD

:Press‘NUM’Enter

Figure 3-5 The PARAMETER SET page

12
 E200P Installation Manual

3.2 System Parameter

On the SYS PARA. page, move the cursor to parameter 1.SYSTEM PARA (or press the
number key 1), and press to enter the first page of the SYS PARA., as shown in
Figure 3-6.

SYS PARA. 1/3 PG

X-Digits: 2 Bit
Y-Digits: 2 Bit
X-Safe: 10.00 mm
Y-Safe: 5.00 mm
Step Delay: 0.00 S
Light En.: 0 0-Dis. 1-En.
Cont. Enable: 0 0-Dis. 1-En.
LDP Enable: 0 0-Dis. 1-En.
:Digits of axis X

Figure 3-6 The 1/3 page of the SYS PARA.

[Note] If the parameter OPEN En. on the 2/3 page is set to 1, press key to enter the second
page of the SYS PARA., and set the linear relationship between the Open distance and duration.

The description of the SYS PARA. parameters is as shown in Table 3-4.

Table 3-4 The description of the SYS PARA. parameters

Parameter Default Range Unit Description
The number of decimal places to
X-Digits 2 0~3 - display the X-axis position
parameters.
The number of decimal places to
Y-Digits 2 0~3 - display the Y-axis position
parameters.
X-axis will maintain low speed in this
X-Safe 10.00 0~9999.999 mm/inch
range.
Y-axis will maintain low speed in this
Y-Safe 10.00 0~9999.999 mm/inch
range.
The waiting time of the X-axis, that
Step Delay 0 0~99.99 s
enters the next step of bending.
 0: Disable
Light En. 0 0~1 -
 1: Enable
 0: Disable
Cont. Enable 0 0~1 -
 1: Enable

13
 E200P Installation Manual

Parameter Default Range Unit Description

To select whether to enable the LDP
En. signal.
LDP Enable 0 0~1 -
 0: Disable
 1: Enable
 0: Disable
Open En. 0 0~1 -
 1: Enable
After bending, the distance of Y-axis’s
opening.
OPEN DIST - 0~9999.999 mm/inch
[Note] This parameter is displayed
when Open En. is set to 1.
After bending, the duration of the
Y-axis’s opening.
TIME(s) - 0~99.99 s
[Note] This parameter is displayed
when Open En. is set to 1.

3.3 X-axis Parameter

On the SYS PARA. page, move the cursor to parameter 2.X AXIS PARA (or press the
number key 2), and press to enter the first page of the X PARA., as shown in
Figure 3-7.

X PARA. 1/3 PG

X-Enable: 0 0-Dis. 1-Enable

X FactA: 40
X FactB: 1
X-MotorDirection: 1 0:CW 1:CCW
X-Encoder Dir.: 0 0-Dec. 1-Inc.
X-Max: 500.00 mm
X-Min: 5.00 mm

Figure 3-7 The first page of X PARA.

[Note] Press or to enter other page of X PARA.

The description of the X PARA. parameters is as shown in Table 3-5.

[Note] Repower the device, and the X-axis parameters can be available.

14
 E200P Installation Manual

Table 3-5 The description of the X PARA. parameters

Parameter Default Range Unit Description
 0: Disable
X-Enable 1 0~1 -
 1: Enable
Multiplication factor of the X-axis, to
X FactA 40 1~99999999 - as the pulse and millimeter
conversion.
Division factor of the X-axis, to as the
X FactB 1 1~99999999 -
pulse and millimeter conversion.
 0: CW
 1: CCW
X-MotorDirection 0 0~1 - Modify this parameter will
automatically change the value of
X-Encoder Dir.
 0: Decrement
 1: Increment
X-Encoder Dir. 0 0~1 - Modify this parameter will
automatically change the value of
X-MotorDirection.
M-Min 5.00 0~9999.999 mm/inch The minimum position of the X-axis.
M-Max 500.00 0~9999.999 mm/inch The maximum position of the X-axis.
 0: Disable
X-Teach. En. 1 0~1 -
 1: Enable
The position when X-axis finds the
X-Ref. Pos. 500.00 0~9999.999 mm/inch
reference position.
Location tolerance. The system
X-Tolerance 0.05 0~99.999 mm/inch
completes orientation at this range.
 0: Disable
X-Overrun En. 0 0~1 -
 1: Enable
Overrun distance. Effective in
X-Over. Dis. 10.00 0~9999.999 mm/inch
unilateral positioning.
X-Acc. Time 0.2 0.01~9.99 s
X-Dec. Time 0.2 0.01~9.99 s
Orientation 1500 0~1500 SPM The related parameters of the motor.
M_Low Speed 200 0~3000 SPM
Ref. Speed 200 0~3000 SPM

15
 E200P Installation Manual

Parameter Default Range Unit Description

 0: EDC
 1: ProNet
 2: EDS
Driven Mode 0 0~2 - <Note> If this parameter has been
modified, you should repower the
device, so that the setting of this
parameter is valid.

16
 E200P Installation Manual

3.4 Y-axis Parameter

On the SYS PARA. page, move the cursor to parameter 3.Y AXIS PARA (or press the
number key 3), and press to enter the first page of the Y PARA., as shown in
Figure 3-8.

Y PARA. 1/3 PG

Y-Enable: 0 0-Dis. 1-Enable

Y FactA: 40
Y FactB: 1
Y-MotorDirection: 1 0:CW 1:CCW
Y-Encoder Dir.: 0 0-Dec. 1-Inc.
Y-Max: 500.00 mm
Y-Min: 5.00 mm

Figure 3-8 The first page of Y PARA.

[Note] Press or to enter other pages of Y PARA.

The description of the Y PARA. parameters is as shown in Table 3-6.

[Note] Repower the device, the X-axis parameters can be available.

Table 3-6 The description of the Y PARA. parameters

Parameter Default Range Unit Description
 0: Disable
Y-Enable 1 0~1 -
 1: Enable
Multiplication factor of the Y-axis, to as
Y FactA 40 1~99999999 -
the pulse and millimeter conversion.
Division factor of the Y-axis, to as the
Y FactB 1 1~99999999 -
pulse and millimeter conversion.
 0: CW
 1: CCW
Y-MotorDirection 0 0~1 - Modify this parameter will
automatically change the value of
Y-Encoder Dir.

17
 E200P Installation Manual

Parameter Default Range Unit Description

 0: Decrement
 1: Increment
Y-Encoder Dir. 0 0~1 - Modify this parameter will
automatically change the value of
Y-MotorDirection.
Y-Min 5.00 0~9999.999 mm/inch The minimum position of the Y-axis.
Y-Max 500.00 0~9999.999 mm/inch The maximum position of the Y-axis.
 0: Disable
Y-Teach. En. 1 0~1 -
 1: Enable
The position when Y-axis finds the
Y-Ref.Pos. 500.00 0~9999.999 mm/inch
reference position.
Location tolerance. The system
Y-Tolerance 0.02 0~99.999 mm/inch
completes orientation at this range.
 0: Disable
Y-Overrun En. 0 0~1 -
 1: Enable
Overrun distance. Effective in
Y-Over. Dis 10.00 0~9999.999 mm/inch
unilateral positioning.
Y-Acc. Time 0.2 0.01~9.99 s
Y-Dec. Time 0.2 0.01~9.99 s
Orientation 1000 0~1500 SPM The related parameters of the motor.
M_Low Speed 200 0~500 SPM
Ref. Speed 200 0~3000 SPM
 0: EDC
 1: ProNet
 2: EDS
Driven Mode 0 0~2 - <Note> If this parameter has been
modified, you should repower the
device, so that the setting of this
parameter is valid.

3.5 YV Setting
On the SYS PARA. page, move the cursor to parameter 4.YV SETTING (or press the
number key 4), and press to enter the YV MONITOR page, as shown in Figure
3-9.

[Operation Guide]: Press and to select the YV need to be configured, and

press number key to enter the value (the number key 1 to 5 respectively corresponding
YV1 to YV5), and then press to confirm.

18
 E200P Installation Manual

YVSet

NAME YV1 YV2 YV3 YV4 YV5

CLSD
PRESS
DECMP
OPEN

:Set CLSD Valve

Figure 3-9 The YVSet page

[Note]: To clear the configuration of the YV, press number key 0.

19
 E200P Installation Manual

3.6 Backup and Load

The BACKUP/LOAD page does not make processing to the program parameters,
such as SINGLE parameters, MUTIL-STEP parameters.
 BACKUP: store the current parameter settings.
 LOAD: recovery the current parameter settings to the last backup.

On the SYS PARA. page, move the cursor to parameter 5.BACKUP/LOAD (or press
the number key 5), and press to enter the BACKUP/LOAD page, as shown in
Figure 3-10.

[Operation Guide]:

 Move the cursor to parameter 1.PARA BACKUP, and long press to start
backup operation, until the page tips Backup Done.

 Move the cursor to parameter 2.PARA LOAD, and long press to start backup
operation, until the page tips Load Done.

 Press to return to the PARAMETER SET page.

BACKUP/LOAD

1. PARA BACKUP
2. PARA LOAD

:Press‘±’to start

Figure 3-10 The BACKUP/LOAD page

20
 E200P Installation Manual

Chapter 4 Diagnose

4.1 Home Page

Enter the DIAGNOSE page as follows:

Step 1 When the E200P device is electrified, wait a few seconds into the SINGLE page
(Default page).
Step 2 Press two times to enter the CONST page.
Step 3 Move the cursor to parameter mm/inch or 中文/English, enter the password 5656, and
press to enter the PARAMETER SET page, as shown in Figure 4-1.

DIAGNOSE

1. IN DIAG. 5. Enc. DIAG.

2. OUT DIAG. 6. LCD DIAG.
3. KEY DIAG. 7. RESTORE.
4. FRAM DIAG.

Figure 4-1 The DIAGNOSE page

----End

21
 E200P Installation Manual

4.2 Input Diagnose

On the DIAGNOSE page, move the cursor to parameter 1.IN DIAG. (or press the
number key 1), and press to enter the IN DIAG. page, as shown in Figure 4-2.

[Operation Guide]:

 Switching high level to the corresponding relay, the device will detect the input
signal, and the background color of the corresponding port icon on the page will
change, that this input port is normal.

 Press to return to the DIAGNOSE page.

IN DIAG.

IN1 IN2 IN3 IN4

IN5 IN6 IN7 IN8

Figure 4-2 The IN DIAG. page

22
 E200P Installation Manual

4.3 Output Diagnose

On the DIAGNOSE page, move the cursor to parameter 2.OUT DIAG. (or press the
number key 2), and press to enter the OUT DIAG. page, as shown in Figure
4-3.

[Operation Guide]:

 Move the cursor to any icon of the port, and press to switch the level. If the
background color of the corresponding port icon on the page changes, and the
corresponding relay turns, that this output port is normal.

 Press to return to the DIAGNOSE page.

OUT DIAG.

OUT1 OUT2 OUT3 OUT4

OUT5 OUT6 OUT7

:Please Press ‘±’

Figure 4-3 The OUT DIAG. page

23
 E200P Installation Manual

4.4 Keyboard Diagnose

On the DIAGNOSE page, move the cursor to parameter 3.KEY DIAG. (or press the
number key 3), and press to enter the KEY DIAG. page, as shown in Figure
4-4.

[Operation Guide]:

 Press any key on the operation board, and check the key name feedback on the
page whether is correct.

 Press to return to the DIAGNOSE page.

KEY DIAG.

The key is:

Enter

Figure 4-4 The KEY DIAG. page

24
 E200P Installation Manual

4.5 FRAM Diagnose

On the DIAGNOSE page, move the cursor to parameter 4.KEY DIAG. (or press the
number key 4), and press to enter the KEY DIAG. page, as shown in Figure
4-5.

[Operation Guide]:

 Press to start diagnosing. If the FRAM is normal, the page will tip The result
is: OK.

 Press to return to the DIAGNOSE page.

FRAM DIAG.

Press‘±’to start

Figure 4-5 The FRAM DIAG. page

25
 E200P Installation Manual

4.6 ENC. Diagnose

On the DIAGNOSE page, move the cursor to parameter 5.ENC. DIAG. (or press the
number key 5), and press to enter the ENC. DIAG. page, as shown in Figure
4-6.

[Operation Guide]:

 Rotating the Encoder, the corresponding C pulse width will change between 0 and
1, and the value of Vn (n is the port number of the encoder) changes, that the
encoder port is normal.

 Press to return to the DIAGNOSE page.

ENC. DIAG.

Encoder1: 0
Encoder1 C: 0

Figure 4-6 The ENC. DIAG page

26
 E200P Installation Manual

4.7 LCD Diagnose

On the DIAGNOSE page, move the cursor to parameter 6.LCD DIAG. (or press the
number key 6), and press to enter the LCD DIAG. page, as shown in Figure
4-7.

[Operation Guide]:

LCD diagnose is mainly used for checking the screen whether there is bright or dark
sports.

 Press to start diagnosing, the page switch to the monochrome screens, please
check whether there is bright or dark spots.

 Press to return to the DIAGNOSE page.

LCD DIAG.

Press‘±’to start

Figure 4-7 The LCD DIAG. page

27
 E200P Installation Manual

4.8 Factory Setting

The RESUME page does not make processing to the program parameters, such
as SINGLE parameters, MUTIL-STEP parameters.

On the DIAGNOSE page, move the cursor to parameter 7.RESTORE. (or press the
number key 7), and press to enter the RESUME page, as shown in Figure 4-8.

[Operation Guide]:

 Press to factory setting, until the page tips “恢复完成, 请重启！”and then
restart the device.

 Press to return to the DIAGNOSE page.

RESUME

Press‘±’to start

Figure 4-8 The RESUME page

28
 E200P Installation Manual

Chapter 5 Commissioning

When commissioning starts, watch carefully whether motor runs normally

or mechanical impacts may be caused. If necessary, cut down motor
power immediately to avoid accident.

5.1 Preparation before commissioning

 Check the power line, ground wire, input/output signal wire and encoder plug for
reliable and accurate connection.

 Check whether output voltage of 24V switch power is normal or not.

 Check power supply and ground wire before power on the system.

 Enter Diagnose page, check system’s input signal. When there is input signal, the
corresponding input indication is filled; otherwise, input signal is not connected.

 Enter Diagnose page, check system’s output signal. When there is output signal,
the corresponding output indication is filled. If machine tool fails to operate normally,
check electrical parts of the machine tool.

5.2 Procedure
5.2.1 Parameter setting
1 When the E200P device is electrified, wait a few seconds into the SINGLE page
(Default page).
2 Press two times to enter the CONST page.
3 Move the cursor to parameter mm/inch or 中文/English, enter the password 14789,
and press to enter the PARAMETER SET page.
4 Move the cursor to parameter 2.X AXIS PARA (or press the number key 2), and press
to enter the first page of the X PARA.
5 Set the following parameter on the X PARA. page:
X-Enable: 1
X FactA: 40
X FactB: 1
X-Encoder Dir.: 1
X-Min: 10.00
X-Max: 500.00 (this value is determined by gauge length)
X-Teach. En: 1
X-Ref. Pos: 10.00
X-Overrun. En.: 1
X-Over. Dis.: 5.00
29
 E200P Installation Manual

6 Press to return to the PARAMETER SET page.

7 Move the cursor to parameter 3.Y AXIS PARA (or press the number key 3), and press
to enter the first page of the Y PARA.
8 Set the parameter on the Y PARA. page, the setting is the same with X-axis.

5.2.2 Manual movement

1 When the E200P device is electrified, wait a few seconds into the SINGLE page
(Default page).
2 Press or to enter the MANUAL page.
3 Adjust the X-axis and Y-axis manually.

 Press and hold , watch the gauge whether move to the maximum position
slowly, if not, please enter the X PARA. page, and set the parameter
X-MotorDirection to 1.

 Watch the encoder counting direction whether is correct. If it is incorrect, please

enter the X PARA. page, and set the parameter X-Encoder Dir. to 0.

 Press and simultaneity, and watch the gauge whether move to the
minimum position fast.

 Confirm that the front and rear limit are effective.

5.2.3 Counting
Edit multistep program on programming page (setting number of work piece is over 1,
single step is excluded), press , and depress pedal to dry running when X, Y axle
are in position (note Y axle position and pressure), observe whether counting has
increased; if no change occurs, check whether I1 signal wire (Step) is reliably
connected to the system.

5.2.4 Retract

Edit single-step program on programming page (yield parameter is 5mm), press

and depress pedal to dry running when X, Y axle are in position (note Y axle position
and pressure).observe whether there is yield and yield sequence is correct. If error,
check whether I2 signal wire (Press) is reliably connected to the system, and whether
yield distance (Dx value) set is correct and reasonable.

5.2.5 Teaching
When the above procedures are finished, roughly correct actual position of X and Y axle
by teach function. Edit single step program to carry out actual processing, measure
dimension of the processed work piece, then correct scale error by teach function.

30
 E200P Installation Manual

Chapter 6 Maintenance

6.1 Instructions to maintenance

In order to use this system safely and properly, follow the instructions.

 When power is on or system operates normally, do not open cover plate or panel as
it may damage the components.

 Wiring and inspection shall be done by professionals.

 Don’t touch IC pin or contact of joint.

 Do not place system on metal product that may cause power leakage, or on wood,
plastic or vinyl product which has static electricity.

 If self-diagnosis error occurs to the system, determine details in accordance with

warning instructions and eliminate causes to error. Ensure safety. Rerun when
warning is removed. (Refer to Appendix 1 Warning list and instructions)

 Before operation, determine and adjust program and each parameter.

 Do not add voltage values excluded in operating manual on any binding post.
Otherwise damage or breakage may be caused.

 Do not misconnect terminals. Otherwise damage or breakage may be caused.

 Do not mistake polarity (+/-) . Otherwise damage or breakage may be caused.

 Control line and communication cable shall not be together with or close to principal
line and power harness. Their distance between each other shall be over 100mm
during installation.

6.2 Routine inspection

For routine inspection, please refer to Table 6-1.

Table 6-1 Routine inspection

No. Inspection item Standard content Standard Treatment
specification
1 Basic installation Check set screw for Be installed properly. Fasten screw.
status of the loosening, and
system check seal for drop.
2 IO port connection Check IO port Correct wiring. Correct wiring.
status connection for
loosening
3 Connection status Check terminal Screw is not loose Fastening
screw for loosening terminal screw.

31
 E200P Installation Manual

No. Inspection item Standard content Standard Treatment

specification
4 LED display status Check whether LED LED (green) indicate -
display is correct. system running, LED
(red) indicate system
stop.

6.3 Periodic inspection

Items which require once or twice inspection every 6 months or 1 year are listed below.
In case of equipment removal or reconstruction, or any changes to wiring, inspection is
also required. Please refer to Table 6-2 for inspection content.

Table 6-2 Periodic inspection content

No. Inspection item Standard Standard Treatment
content specification
1 Surrounding Ambient Measure by 0~40℃ -
environment temperature thermometer,
Ambient humid meter, 5~95%RH
humidity and measure
Air whether No corrosive
corrosive gas gas
exists.

2 Voltage Voltage among 20~29V DC Change

terminals power
24V DC supply
3 Install Tension, Mobile module Module must Secure the
mobility be installed screw. If
securely. CPU and I/O
module
loses, fasten
them by
screws.
Dust and Visual No dust or Remove and
foreign matter observation foreign matter clean.
attachment is allowed.

32
 E200P Installation Manual

No. Inspection item Standard Standard Treatment

content specification
4 Connection Tightness of Rotate by No loosening Screw
status terminal screw screwdriver
Whether Visual Compression Adjust
compression inspection type terminal
type terminal is must be fixed
close between
proper
intervals.
Tightness of Visual No loosening Tighten
joint inspection screw
5 Relay Multimeter, Whether Replace
visual contact pull-in relay.
inspection is normal. Coil
resistance

33
 E200P Installation Manual

Appendix A Wiring

1
+24V

ENCODER
CN2(INPUT) CN3(OUTPUT)

Encoder
2

CN5
0V
3
PE
E200P
Shield
CN1

R-120Ω
-SV1 -SV2

Shield
L2
L2 FG
FG
L3
L3

X-Axis AC Servo Drive L1C Y-Axis AC Servo drive

L1C
(PRONET) L2C
(PRONET) -PE
L2C -PE

+WB +WB
+WB +WB
-SQ -SQ -KM4 -SQ -SQ
-KM4

-M2 -M2
Encoder
Encoder

-E -E

34
 E200P Installation Manual

Appendix B Parameter Description

Parameter Default Range Unit Description

CONST
 0: mm
mm/inch 0 0~1 -
 1: inch
 0: 中文
中文/English 0 0~1 -
 1: English
The delay time for the slide
Release Delay 0.50 s releasing the pressure after
bending.
The current software version
Version - - -
number.
TchIn PARA
When the teaching of X-axis is
enabling, the operator assigns to
X-tea. in 10.00 0~9999.999 mm/inch the X-axis of a correct value, to
represent the backgauge current
position.
When the teaching of Y-axis is
enabling, the operator assigns to
Y-tea. in 10.00 0~9999.999 mm/inch the Y-axis of a correct value, to
represent the slider current
position.
CONFIG PARA.
 0: Disable, the function of YV
output is normal.
YV5->NCRDY 0 0, 1 -  1: Enable, the function of YV
output is changed to NCRDY
output.
 0: Semi.
Jog Mode 0 0, 1 -
 1: Jog
SYS PARA.
The number of decimal places to
X-Digits 2 0~3 - display the X-axis position
parameters.
The number of decimal places to
Y-Digits 2 0~3 - display the Y-axis position
parameters.

35
 E200P Installation Manual

Parameter Default Range Unit Description

X-axis will maintain low speed in
X-Safe 10.00 0~9999.999 mm/inch
this range.
Y-axis will maintain low speed in
Y-Safe 10.00 0~9999.999 mm/inch
this range.
The waiting time of the X-axis,
Step Delay 0 0~99.99 s that enters the next step of
bending.
 0: Disable
Light En. 0 0~1 -
 1: Enable
 0: Disable
Cont. Enable 0 0~1 -
 1: Enable
 0: Disable
Open En. 0 0~1 -
 1: Enable
After bending, the distance of
Y-axis’s opening.
OPEN DIST - 0~9999.999 mm/inch [Note] This parameter is
displayed when Open En. is set
to 1.
After bending, the duration of the
Y-axis’s opening.
TIME(s) - 0~99.99 s [Note] This parameter is
displayed when Open En. is set
to 1.
X PARA.
 0: Disable
X-Enable 1 0~1 -
 1: Enable
Multiplication factor of the X-axis,
X FactA 40 1~99999999 - to as the pulse and millimeter
conversion.
Division factor of the X-axis, to as
X FactB 1 0~99999999 - the pulse and millimeter
conversion.
 0: CW
 1: CCW
X-MotorDirection 0 0~1 - Modify this parameter will
automatically change the value
of X-Encoder Dir.

36
 E200P Installation Manual

Parameter Default Range Unit Description

 0: Decrement
 1: Increment
X-Encoder Dir. 0 0~1 - Modify this parameter will
automatically change the value
of X-MotorDirection.
The minimum position of the
X-Min 5.00 0~9999.999 mm/inch
X-axis.
The maximum position of the
X-Max 500.00 0~9999.999 mm/inch
X-axis.
 0: Disable
X-Teach. En. 1 0~1 -
 1: Enable
The position when X-axis finds
X-Ref. Pos. 500.00 0~9999.999 mm/inch
the reference position.
Location tolerance. The system
X-Tolerance 0.05 0~99.999 mm/inch completes orientation at this
range.
 0: Disable
X-Overrun En. 0 0~1 -
 1: Enable
Overrun distance. Effective in
X-Over. Dis. 10.00 0~9999.999 mm/inch
unilateral positioning.
X-Acc. Time 0.2 0.01~9.99 s
X-Dec. Time 0.2 0.01~9.99 s
The related parameters of the
Orientation 1500 0~1500 SPM
motor.
M_Low Speed 200 0~3000 SPM
Ref. Speed 200 0~3000 SPM
 0: EDC
 1: ProNet
 2: EDS
Driven Mode 0 0~2 - <Note> If this parameter has
been modified, you should
repower the device, so that the
setting of this parameter is valid.
Y PARA.
 0: Disable
Y-Enable 1 0~1 -
 1: Enable
Multiplication factor of the Y-axis,
Y FactA 40 1~99999999 - to as the pulse and millimeter
conversion.

37
 E200P Installation Manual

Parameter Default Range Unit Description

Division factor of the Y-axis, to as
Y FactB 1 1~99999999 - the pulse and millimeter
conversion.
 0: CW
 1: CCW
Y-MotorDirection 0 0~1 - Modify this parameter will
automatically change the value
of Y-Encoder Dir.
 0: Decrement
 1: Increment
Y-Encoder Dir. 0 0~1 - Modify this parameter will
automatically change the value
of Y-MotorDirection.
The minimum position of the
Y-Min 5.00 0~9999.999 mm/inch
Y-axis.
The maximum position of the
Y-Max 500.00 0~9999.999 mm/inch
Y-axis.
 0: Disable
Y-Teach. En. 1 0~1 -
 1: Enable
The position when Y-axis finds
Y-Ref.Pos. 500.00 0~9999.999 mm/inch
the reference position.
Location tolerance. The system
Y-Tolerance 0.05 0~99.999 mm/inch completes orientation at this
range.
 0: Disable
Y-Overrun En. 0 0~1 -
 1: Enable
Overrun distance. Effective in
Y-Over. Dis 10.00 0~9999.999 mm/inch
unilateral positioning.
Y-Acc. Time 0.2 0.01~9.99 s
Y-Dec. Time 0.2 0.01~9.99 s
The related parameters of the
Orientation 1500 0~1500 SPM
motor.
M_Low Speed 200 0~3000 SPM
Ref. Speed 200 0~3000 SPM
 0: EDC
 1: ProNet
 2: EDS
Driven Mode 0 0~2 - <Note> If this parameter has
been modified, you should
repower the device, so that the
setting of this parameter is valid.

38
 E200P Installation Manual

Parameter Default Range Unit Description

SINGLE
XP 0.00 0~9999.999 mm/inch Program position of X axle.
YP 0.00 0~9999.999 mm/inch Program position of Y axle.
DX 0.00 0~9999.999 mm/inch Retract distance of X axle.
The interval time from LDP
HT 0.00 0~99.99 s signal to decompression
process.
In case of single step, delay time
DLY 0.00 0~99.99 s
for X-axle retracting.
The number of processing
PP 0 0~9999 -
workpiece in this program.
 PP=0: this value is the current
work piece.
CP 0 0~9999 -
 PP>0: this value is the remain
work piece.
After bending, the distance of the
OPN 0.00 0~999.999 mm/inch
Y-axis opening.
PROGRAM
The total number of steps in this
ST 1 0~25 -
program.
The number of processing
PP 0 0~99999 -
workpiece in this program.
 PP=0: this value is the current
work piece.
CP 0 0~99999 -
 PP>0: this value is the remain
work piece.
In case of single step, delay time
DLY 0.00 0~99.99 s
for X-axle retracting.
The interval time from LDP
HT 0.00 0~99.99 s signal to decompression
process.
STEP
XP 0.00 0~9999.999 mm/inch Program position of X-axis.
YP 0.00 0~9999.999 mm/inch Program position of Y-axis.
DX 0.00 0~9999.999 mm/inch Retract distance of X axle.
After bending, the distance of the
OPEN DIST 0.00 0~999.999 mm/inch
Y-axis opening.
Repeat Times 1 1~99 - The repeat times in this step.

39