Internships ISE
Internships ISE
sharpen ISE
students’ skills
Four prospective professionals share their stories
Ryan Secrest is an industrial engineering student at the University of Dayton. Here, she poses (third from right) with her fellow interns after completing
their Capstone project with DHL Supply Chain.
nical skills I was attaining through UD’s industrial engineering to determine if this area was sufficient for the units coming
technology classes. I was excited about the amount of responsi- in or if the racking needed to be expanded. I analyzed a vast
bility and specialized projects DHL Supply Chain entrusted to amount of existing data on SKUs and shelf sizes and confirmed
me from the start. I was also amazed by how much information that the space provided was sufficient for the expected number
I learned through my coursework at Dayton and through being
a member of the Institute of Industrial and Systems Engineers
that could be transferred and applied toward the projects with I valued the chance to collaborate
which I was tasked. with front-line operators working
My first task: Flowcharts. Since I needed to have a strong
understanding of Cisco’s workflow operation, I created a flow- on the floor and apply that
chart identifying every main element involved with its inbound information to my projects. Through
receiving, put away, picking and outbound packing processes.
After grasping a strong understanding of Cisco’s supply chain
speaking with them, I was able
functions through this flowchart, I conducted multiple time to understand more about their
studies relevant to each procedure and applied the collected
results to develop a standard time per task.
day-to-day processes and consider
Through this analysis, I identified inefficiencies and areas their suggestions for improving the
of nonvalue-added time. One area of inefficiency involved the
efficiency of the operations.
receiving of a stock keeping unit. For each unit, there were
multiple barcodes to be scanned before the unit could be put
away. However, between scanning barcodes, the operator was of units.
required to go to the computer and hit “enter,” decreasing time Final task: Capstone project, the largest and most essential
efficiency. I created a scannable barcode that automatically project that I worked on during my internship. This project al-
produced the screen needed, eliminating the “enter” key task lowed for collaboration, communication, creativity and critical
between scans. This increased the productivity and quality of thinking to problem-solve a distribution center issue.
the operation. Recently, the distribution center implemented locus robot-
Next task: Capacity analysis project. DHL Supply Chain ics, also known as locus bots, which provide the technology of
was receiving a number of units from Cisco but was not given robotic picking assistants to increase automation efficiency in
any information regarding their dimensions. There were a few the picking process. At Carhartt Distribution Center 3.0, a lo-
aisles of racking reserved for this arriving product. My task was cus bot is assigned a task with a list of items to retrieve for a
Caroline Veitch is a recent industrial engineering graduate of Pennsylvania State University who served as an intern in summer 2022 with Radial Inc., an
e-commerce company based in Pennsylvania. She begins a full-time position with the company this June.
summer position. Although the interview was virtual, I could improvements for increasing the safety of the robots.
sense Scott’s pride for not only his daily work, but the company In addition, I was responsible for conducting several time
overall. studies to set standard processing rates and ensure service level
At the conclusion of the interview, I narrowed down my op- agreement needs were met for various clients. The time studies
tions to two companies. A major difference between the offers were a common client request and I performed them often. As
I received was that Radial’s position was on-site and the other I got more practice, I was able to provide input on how clients
one was remote. I had made it my goal to gain true industry could improve their efficiencies and increase the amount of
experience as an undergraduate and decided that accepting the throughput for each workstation.
role with Radial was the best decision. For all these experiences, I had time to learn and practice be-
I reported to the fulfillment center in Easton daily, but I fore completing the task at hand. One day, however, I had the
also had the opportunity to travel to four other sites within the opportunity to solve a problem as it occurred. I remember re-
network and learn about Radial’s innovative solutions for its ceiving a message from an employee mentioning that packages
clients. One exciting part of my travels was the opportunity to were falling off the conveyor belt and onto the floor. The main
help support the expansion of Geek + robots into a client’s in- problem was a shortage of the large cardboard boxes used for
ventory. The robots retrieved inventory from the shelves and storing packages. In this instance, my mentor taught me how to
brought it to the respective picking stations, reducing workers’ use Pyramid, the software responsible for routing the packages
labor fatigue and improving inventory picking accuracy. to their proper destination. After getting a quick tutorial on the
To support this expansion, I recreated a new floor plan in software, I rebalanced the conveyor line and rerouted the pack-
AutoCAD that accounted for the movement of existing racks ages to a location with a box available.
and workstations, as well as the creation of the new space for Ultimately, I had the privilege of expanding my knowledge
the addition of more robots. After finalizing this AutoCAD of optimization and continuous improvement in the logistics
drawing with my mentor, we printed a copy and headed to the industry while working for Radial.
warehouse floor. In the fall of my senior year, I attended Penn State’s Fall Ca-
We retrieved a tape measure and industrial tape to measure reer Days, the largest collegiate career fair, and the Industrial
out the floor and we taped an outline of the exact location for Engineering Career Fair hosted by Penn State’s IISE chapter.
each rack. It was tedious and required great attention to detail, After careful thought and consideration of all options, I de-
and I enjoyed seeing the robots operate successfully between cided Radial Inc. provided the best opportunity to grow and
the new rack locations. develop, both personally and professionally. I am excited to
I also had the opportunity to be a part of a kaizen event to join full time in June 2023 upon completion of my degree. I am
assess the safety of robots working with humans. The kaizen extremely grateful for my time at Penn State University and the
consisted of data collection, brainstorming and implementing opportunities it has provided.