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52 views190 pages

167318ae 4

Uploaded by

mat435482
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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.

PARTS MANUAL (ANSI/CSA)

ROUGH TERRAIN SCISSORS


MODELS SJ7127 RT SJ7135 RT

167318AE October 2, 2023


This manual is for MEWPs with serial numbers:

SJ7127 RT: 34 002 714 & Above


SJ7135 RT: 34 002 714 & Above

Please refer to the website (www.skyjack.com) for contact


information, other serial numbers, the most recent technical
manuals, and USB software.
Mid–Size Rough Terrain Series
Parts Manual

General an index number initially starts with the letter "K", for
The information contained in this section is designed example "K1", means it’s a kit. Any item(s) included in
to aid the user in locating and identifying replacement a kit will not have an index number.
parts. Component parts of various assemblies and
sub–assemblies comprising the work platform are Quantities (Units Per Assembly)
illustrated and accompanied by a descriptive parts list. The quantities of each part that are required to complete
Exploded drawings are used to show relative location the assembly. If quantity is (AR), it is understood that
of component parts in disassembly order. If a part the quantity may vary when machine is equipped with
cannot be found in this section, order by work platform certain options. Order quantity as needed.
model number and serial number, giving a complete
description of the part.
Hardware
Standard screws, washers, nuts, etc. are not identified
Parts Ordering Information by a reference number. These parts are known as
When ordering replacement parts, the complete part COMMON HARDWARE items and appear indented
number and description should be used to ensure under the major items with which they are used. They
proper identification and delivery of the desired item. should be ordered separately as listed, since they are
This complete identification should also be used when not component parts of the pieces they attach to.
requesting equipment information.
How to Order Repair Parts
Method of Listing 1. Address all orders to your local SKYJACK dealer.
Parts are listed in order according to the reference 2. Specify model and serial number of the work
number shown in the illustration, followed by a full platform (found on the serial number plate).
description based upon the "NOUN FIRST" method. 3. List the quantity needed.
That is, the noun name of the part is listed first, then 4. List the length needed (if bulk item).
the modifying description information which serves to 5. List the part number and description as shown in
specifically identify the item. For example: PIN, Clevis. this manual for each item.
Assemblies or groups are shown at the beginning of a 6. Show billing and shipping address and name of
parts list and are identified with the letter references A, B, individual if possible.
C, etc. Individual parts in these lists have corresponding 7. Suggest best routing.
letters after their description to identify which assembly
or group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
attaching hardware for the higher level assembly. If

CUSTOMER___________________________________________________________________

DEALER______________________________________________________________________

MODEL NUMBER ______________________________________________________________

SERIAL NUMBER ______________________________________________________________

DATE PURCHASED ____________________________________________________________

Use Only Skyjack Authorized Replacement Parts!


Table of Contents
1.0 Platform Related Parts
1.1 Entrance Gate......................................................................................................................................... 8
1.2 Gate Latch Assembly ........................................................................................................................... 11
1.3 Main Platform Railing ........................................................................................................................... 12
1.4 Extension Platform Railing ................................................................................................................... 14
1.5 Quick Release Pins .............................................................................................................................. 16
1.6 Main Platform Assembly....................................................................................................................... 18
1.7 Extension Platform Assembly .............................................................................................................. 19
1.8 Safety D–Ring Assembly ...................................................................................................................... 20
1.9 Platform AC Outlet ................................................................................................................................ 21
1.10 Platform Control Console Assembly – Hardware .............................................................................. 22
1.11 Platform Control Console Assembly – Switches ............................................................................... 24
1.12 Drive/Steer Controller Assembly ........................................................................................................ 26
1.13 Scissor Control Cable Assembly ....................................................................................................... 28

2.0 Scissor Related Parts


2.1 Scissor Assembly (Model 7127) .......................................................................................................... 32
2.2 Scissor Assembly (Model 7135) .......................................................................................................... 36
2.3 Scissor Arm Mounting Hardware ......................................................................................................... 40
2.4 Scissor Arm Connecting Hardware...................................................................................................... 42
2.5 Horn, Light & Beeper Assembly ........................................................................................................... 44
2.6 Scissor Limit Switch Assemblies.......................................................................................................... 45
2.7 Lift Cylinder Assembly .......................................................................................................................... 46
2.8 Hydraulic Hose & Electrical Connections – Lift Cylinder ..................................................................... 48
2.9 Splitter Manifold Assembly – Lift Cylinder .......................................................................................... 49
2.10 Holding Valve Assembly – Lift Cylinder ............................................................................................. 50

3.0 Base Related Parts


3.1 Base Assembly ..................................................................................................................................... 52
3.2 Tire Assemblies .................................................................................................................................... 56
3.3 Cabinet Door Assembly ....................................................................................................................... 58
3.4 Fuel Tank Assembly ............................................................................................................................. 60
3.5 Hydraulic Reservoir Assembly ............................................................................................................. 62
3.6 Hydraulic Connections – Base ............................................................................................................. 64
3.7 Hydraulic/Electrical Cabinet Assembly ................................................................................................ 66
3.8 Hydraulic Hose Connections – Hydraulic/Electrical Cabinet .............................................................. 70
3.9 Cushion Valve Assembly ...................................................................................................................... 72
3.10 Emergency Lowering Valve Assembly ............................................................................................... 73
3.11 Brake Valve Assembly ........................................................................................................................ 74
3.12 Motion Control Valve Assembly ......................................................................................................... 75
3.13 Main Manifold Assembly .................................................................................................................... 76
3.14 Electrical Panel Assembly .................................................................................................................. 78
3.15 Main Manifold Harness....................................................................................................................... 82
3.16 Base Control Assembly ...................................................................................................................... 83
3.17 Propane Tank Tray Assembly ............................................................................................................. 84

4.0 Axle Related Parts


4.1 Front Axle Hardware ............................................................................................................................. 86
4.2 Front Axle Assembly............................................................................................................................. 88
4.3 Steer Cylinder Assembly ...................................................................................................................... 92

SKYJACK, Page 4 Rough Terrain Series


Models 7127 & 7135
167318
Table of Contents

4.4 Front Driveshaft Assembly ................................................................................................................... 93


4.5 Center Drive Assembly ......................................................................................................................... 94
4.6 Drive Motor Assembly .......................................................................................................................... 96
4.7 Brake Mount and Brake Assembly ...................................................................................................... 97
4.8 Rear Drive Assembly ............................................................................................................................ 98
4.9 Rear Axle Assembly............................................................................................................................ 100

5.0 Engine Related Parts


5.1 Engine Rollout Tray Assembly (Kubota Engine) ................................................................................ 104
5.2 Battery Assembly................................................................................................................................ 108
5.3 Engine Control Panel ......................................................................................................................... 110
5.4 Engine Tray Lock Assembly ............................................................................................................... 113
5.5 Kubota Diesel Engine Assembly (D1105) .......................................................................................... 114
5.6 Air Intake Filter Assembly (Kubota Diesel Engine D1105)................................................................. 118
5.7 Exhaust Manifold Assembly (Kubota Diesel Engine D1105) ............................................................. 119
5.8 Kubota Diesel Engine Harness (D1105) ............................................................................................ 120
5.9 Hydraulic Pump Assembly ................................................................................................................. 122
5.10 Fuel Line & Filter Mounting Assembly (Kubota Diesel Engine D1105) ........................................... 124
5.11 Kubota Dual Fuel Engine Assembly (DF972) .................................................................................. 126
5.12 Air Cleaner Assembly (Kubota DF972) ............................................................................................ 132
5.13 Exhaust Assembly (Kubota DF972) ................................................................................................. 133
5.14 Kubota Fuel Hose Connection (DF972) ........................................................................................... 134

6.0 Optional Equipment


6.1 Front and Rear Outrigger Mounting Assembly .................................................................................. 138
6.2 Outrigger Assembly............................................................................................................................ 140
6.3 Outrigger Cylinder Assembly ............................................................................................................. 142
6.4 Hydraulic Hose Connections – Outrigger Hydraulic System ............................................................ 143
6.5 Outrigger/Hydraulic Generator Control Console Assembly .............................................................. 144
6.6 Outrigger Electrical Connections ....................................................................................................... 146
6.7 GP-108 Controller ............................................................................................................................... 148
6.8 Flashing Light Relay Harness ............................................................................................................ 149
6.9 Outrigger Manifold Assembly............................................................................................................. 150
6.10 Cold Start Option.............................................................................................................................. 151
6.11 3500 W Generator and Oil Cooler Hydraulic Hose Connections .................................................... 152
6.12 12 kW Generator and Oil Cooler Hydraulic Hose Connections ...................................................... 154
6.13 Hydraulic Generator and Oil Cooler Electrical Connections ........................................................... 156
6.14 Hydraulic Generator and Oil Cooler ................................................................................................ 158
6.15 12 kW Generator Breaker Box Assembly ........................................................................................ 160
6.16 12 kW Generator Mounting Assembly ............................................................................................. 161
6.17 Hydraulic Hose Connections – 12 kW Generator ............................................................................ 162
6.18 Hydraulic Valve Assembly – 12 kW Generator ................................................................................ 163
6.19 Welder Option .................................................................................................................................. 164
6.20 Dual Flashing Light Option............................................................................................................... 166
6.21 Air Hose to Platform Option ............................................................................................................. 167
6.22 Telematics – M6 UR .......................................................................................................................... 168
6.23 GPS Ready Harness......................................................................................................................... 169
6.24 Positive Air Shut Off .......................................................................................................................... 170
6.25 Gate Hand Rail Kit ............................................................................................................................ 172

Rough Terrain Series SKYJACK, Page 5


Models 7127 & 7135
167318
Table of Contents

6.26 Heavy Duty Pipe Rack ...................................................................................................................... 173


6.27 Tool Caddy Kit .................................................................................................................................. 174

7.0 Labels
7.1 Label Kit .............................................................................................................................................. 179
7.2 Labels – Left and Right Sides............................................................................................................. 180
7.3 Labels – Front and Back .................................................................................................................... 181
7.4 Labels – Miscellaneous ...................................................................................................................... 182
7.5 Labels – Control Consoles ................................................................................................................. 184
7.6 Labels – Outriggers ............................................................................................................................ 186

8.0 Tables
8.1 Fluid Tables ........................................................................................................................................ 188

SKYJACK, Page 6 Rough Terrain Series


Models 7127 & 7135
167318
1.0 Platform Related Parts

Gate Latch Assembly 1.2


1.1 Entrance Gate
1
Main Platform Railing 1.3

Platform Control
1.10 1.11
Console Assembly
Drive/Steer
1.12
Controller Assembly

Extension Platform
1.4
Railing

1.9 AC Outlet

Safety D–Ring
1.8
Assembly

1.6 Main Platform Assembly

1.7 Extension Platform Assembly

1.5 Quick Release Pins

1.13 Scissor Control Cable Assembly

Rough Terrain Series SKYJACK, Page 7


Models 7127 & 7135
167318
1.1 Entrance Gate

3
2

7
6

M126630AA

SKYJACK, Page 8 Rough Terrain Series


Models 7127 & 7135
167318
AC 1.1 Entrance Gates
Index Skyjack
Qty. Description
No. Part No.
– 126630 1 GATE, Full

1 117279 1 • WELDMENT, Solid full gate


2 110693 1 • GATE, Latch
3 103632 14 • SCREW, Self tapping (1/4"–14 x 3/4")
4 100702 2 • PLUG, Tube
5 209527 2 • HINGE, Spring
6 110824 1 • LATCH ASSEMBLY
(For components, refer to Section 1.2)
7 125577 1 • BUMPER, Door

Rough Terrain Series SKYJACK, Page 9


Models 7127 & 7135
167318
Notes
1.2 Gate Latch Assembly

2
3

M10160AA

Index Skyjack
Qty. Description
No. Part No.
– 110824 – LATCH PIN SPRING ASSEMBLY

1 109377 1 • PIN, Latch


2 105312 1 • GUIDE, Nylon spring
3 105307 1 • PLATE, Gate latch release
4 100950 1 • PIN, Roll
5 103107 1 • SPRING, Compression

Rough Terrain Series SKYJACK, Page 11


Models 7127 & 7135
167318
1.3 Main Platform Railing

2 3

3
1

15 16

17

14

13

18
12
20
19 5

6
11

10 8
9

M10291AD

SKYJACK, Page 12 Rough Terrain Series


Models 7127 & 7135
167318
AB 1.3 Main Platform Railing
Index Skyjack
Qty. Description
No. Part No.
– 133081 1 RAILING ASSEMBLY

1 115249 1 • ASSEMBLY, Right hand side rail


2 (Ref.) 2 • ASSEMBLY, Quick release pin, small loop
112327 1 • • SCREW, Self tapping hex head (3/8"–18 x 1/2")
124547 1 • • ASSEMBLY, Quick release pin, small loop
(For components, refer to Section 1.5)
3 111042 2 • ASSEMBLY, Rear railing
4 100702 8 • CAP, Plastic end
5 115247 1 • ASSEMBLY, Left hand side rail
6 115238 1 • ASSEMBLY, Left hand side lower kick rail
7 126929 10 • KIT, Railing Shim Clamp
8 138464 2 • • BOLT, Hex head (3/8"–16 x 5/8", Gr. 5)
9 108575 2 • • NUT, Hex head (3/8"–16, Gr. 5)
10 107614 1 • • SHIM, Retaining
11 132814 1 • ASSEMBLY, Control Box Mount
132816 1 • • BRACKET, Main Control Box Mounting
103865 2 • • BOLT, Hex head (5/16"–18 x 2", Gr. 5)
103996 2 • • WASHER, Flat (5/16")
103984 2 • • NUT, Lock (5/16"–18)
124547 1 • • ASSEMBLY, Quick release pin, small loop
(For components, refer to Section 1.5)
134355 1 • • SCREW, Machine flat head (1/4"–20 x 0.75")
115649 1 • • NUT, Lock, nylon (1/4"–20, Gr. 5)
12 108791 2 • CLIP, Wire
13 115239 1 • ASSEMBLY, Right hand side lower kick rail
14 126936 8 • KIT, Railing hinge hardware
103873 1 • • BOLT, Hex head (3/8"–16 x 2.50", Gr. 5)
103472 2 • • WASHER, Flat (3/8")
104606 1 • • NUT, Lock, nylon (3/8"–16, Gr. 5)
124548 1 • • ASSEMBLY, Quick release pin, large loop
(For components, refer to Section 1.5)
15 103914 2 • BOLT, Hex head (3/8"–16 x 3.75", Gr. 5)
16 104606 2 • NUT, Hex head nylon lock (3/8"–16, Gr. 5)
17 111041 2 • ASSEMBLY, Rear lower kick rail
18 (Ref.) 1 OUTLET, Platform 110V AC
(For components, refer to Section 1.9)
19 113164 1 CLAMP, Cable
20 103632 1 SCREW, Self tapping hex head (1/4"–14 x 3/4")

Rough Terrain Series SKYJACK, Page 13


Models 7127 & 7135
167318
1.4 Extension Platform Railing

7 6

3
10
2
4 5

16
9
11 12

15

13 14

M10292AF

SKYJACK, Page 14 Rough Terrain Series


Models 7127 & 7135
167318
1.4 Extension Platform Railing
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
– 126921 1 EXTENSION PLATFORM RAILING ASSEMBLY

1 126923 1 • RIGHT HAND EXTENSION PLATFORM RAILING ASSEMBLY


2 100702 4 • CAP, Plastic end
3 126924 1 • LEFT HAND EXTENSION PLATFORM RAILING ASSEMBLY
4 160075DG 1 • PLATE, Warning label
5 122501 4 • SCREW, Self tapping hex washer head (3/8"–16 x 5/8")
6 103872 2 • BOLT, Hex head (3/8"–16 x 2.25", Gr. 5)
7 104606 2 • NUT, Nylon lock hex head (3/8"–16, Gr. 5)
8 126922 1 • FRONT EXTENSION PLATFORM RAILING ASSEMBLY
9 (Ref.) – • PIN ASSEMBLIES, Quick release
(For components, refer to Section 1.5)

– 126376 1 EXTENSION PLATFORM PUSH BAR ASSEMBLY

2 100702 4 • CAP, Plastic end


9 (Ref.) – • PIN ASSEMBLIES, Quick release
(For components, refer to Section 1.5)
10 115014 1 • WELDMENT, Upper push bar
11 115015 1 • WELDMENT, Right hand push bar arm
12 103980 8 • NUT, Hex head (1/4"–20, Gr. 5)
13 104000 4 • WASHER, Lock (1/4")
14 106432 2 • U–BOLT, (1/4"–20 x 3/4 inner diameter)
15 115016 1 • WELDMENT, Left hand push bar arm
16 112467 2 • PLUNGER, Stubby pull–ring

Rough Terrain Series SKYJACK, Page 15


Models 7127 & 7135
167318
1.5 Quick Release Pins

4 5
6

3 7

EXTENSION PLATFORM BOTTOM EXTENSION PLATFORM TOP

2 5 4 3

END RAILINGS TOP SIDE RAILINGS/END RAILINGS BOTTOM

2
6

9 8

PUSH BAR CONTROL CONSOLE MOUNT

M10301AA

SKYJACK, Page 16 Rough Terrain Series


Models 7127 & 7135
167318
1.5 Quick Release Pins
Index Skyjack
Qty. Description
No. Part No.
1 124548 AR QUICK RELEASE LARGE LOOP PIN ASSEMBLY
100509 1 • PIN, Quick release (3/8" diameter x 2" long)
105807 1 • LANYARD (6" long)
2 124547 AR QUICK RELEASE SMALL LOOP PIN ASSEMBLY
100509 1 • PIN, Quick release (3/8" diameter x 2" long)
105807 1 • LANYARD (6" long)
3 103874 AR BOLT, Hex head (3/8"–16 x 2.75", Gr. 5)
4 104606 AR NUT, Hex head nylon lock (3/8"–16, Gr. 5)
5 103472 AR WASHER, Flat (3/8")
6 112327 AR SCREW, Self tapping hex head (3/8"–18 x 1/2")
7 103874 AR BOLT, Hex head (3/8"–16 x 2.75, Gr. 5) (Extension platform left rear)
8 134355 1 SCREW, Flat head machine (1/4"–20 x 3/4")
9 115649 1 NUT, Hex nylon lock (1/4"–20, Gr. 5)

Rough Terrain Series SKYJACK, Page 17


Models 7127 & 7135
167318
1.6 Main Platform Assembly

10

4 11
5
12

7
8
9

M10295AB_1

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

1 132270DG 1 WELDMENT, Main platform assembly


4 (Ref.) 2 KIT, Safety D–Ring
(For components, refer to Section 1.8)
5 103014 1 GROMMET, Rubber
6 126258 4 PAD, Slider
7 120958 2 INSIDE PIN ASSEMBLY
8 126253 2 ROLLER, Main platform
9 121874 2 PIN, Cotter (1/4" diameter x 1.25")
10 105395 1 BUMPER, Scissor
11 104000 1 WASHER, Lock (1/4")
12 115649 1 NUT, Hex Nylon Lock (1/4"–20, Gr. 5)

SKYJACK, Page 18 Rough Terrain Series


Models 7127 & 7135
167318
AC 1.7 Extension Platform Assembly

9
5
17 1

3
16

6 7 8 4

15
14
10 13 6 7 8 2
12
11

M126190AE

Index Skyjack
Qty. Description
No. Part No.
1 126148 1 WELDMENT, Extension platform assembly
2 112327 5 SCREW, Hex head self tapping (#8–18 x 0.50")
3 126285 2 STOP, Extension platform
4 128354 5 PAD, Slider
– 126217 2 EXTENSION PLATFORM TUBE ASSEMBLY
5 126189 2 • TUBE, Extension platform
195411 1 • • PIN, Extension deck
195575 1 • • WELDMENT, Extension deck tube
6 103911 4 • BOLT, Hex head (1/2"–13 x 1", Gr. 5)
7 103468 4 • WASHER, Flat (1/2")
8 103470 4 • WASHER, Lock (1/2")
9 110425 6 • PAD, Extension platform slider
10 – – BUMPER ASSEMBLY (Powered extension platform only)
11 103860 1 • BOLT, Hex Head (1/4"–20 x 1.75", Gr. 5)
12 131952 4 • SPACER, Bumper
13 105395 1 • BUMPER, Scissor
14 104000 1 • WASHER, Lock (1/4")
15 103980 1 • NUT, Hex Head (1/4"–20, Gr. 5)
16 (Ref.) 2 KIT, Safety D–Ring
(For components, refer to Section 1.8)
17 126974 1 PIN, Large detent

Rough Terrain Series SKYJACK, Page 19


Models 7127 & 7135
167318
1.8 Safety D–Ring Assembly

Extension Platform Platform


Optional Location For Machines Without Optional Location For
Safety D–Rings Extension Platform Safety D–Rings

M10984AA

Index Skyjack
Qty. Description
No. Part No.
– 125584 – SAFETY D–RING KIT

1 103473 2 • BOLT, Hex head (3/8" x 1, Gr. 5)


2 113122 1 • BRACKET, Safety ring
3 114989 1 • D–RING, Safety
4 103472 2 • WASHER, Flat (3/8")
5 104606 2 • NUT, Hex nylon lock (3/8"–16, Gr. 5)

SKYJACK, Page 20 Rough Terrain Series


Models 7127 & 7135
167318
AB 1.9 Platform AC Outlet

11

10
2 3

12

6 5 1

7 8
9 4

M156691AA–1

Index Skyjack
Qty. Description
No. Part No.
A 136324 1 110V AC OUTLET ON PLATFORM (Model 7127 without Generator)
B 169909 1 110V AC OUTLET ON PLATFORM (Model 7127 with Generator)
C 136325 1 110V AC OUTLET ON PLATFORM (Model 7132 without Generator)
D 169910 1 110V AC OUTLET ON PLATFORM (Model 7132 with Generator)

1 136328 1 BOX, Outlet with fitting


2 134140 2 RIVET, Open end dome (1/4" diameter)
3 103995 2 WASHER, Flat (1/4")
4 104208 1 PLUG, 3–Prong male (15A/125V)
5 109698 1 RECEPTACLE, 125V GFI
6 109699 1 PLATE, Weatherproof cover
7 105269 492" CABTIRE (14/3) A, B
650" CABTIRE (14/3) C, D
8 114682 1 CLIP (G8)
9 – – HARDWARE, Clip
103856 1 • BOLT, Hex head (1/4"–20 x 3/4")
115649 1 • NUT, Hex nylon lock (1/2"–20, Gr. 5)
103980 2 • NUT, Hex (1/4"–20)
104000 2 • WASHER, Lock (1/4")
10 103014 2 GROMMET, Rubber (7/8")
11 156690 1 COVER, Ontario Hydro 110 (Ontario Hydro option)
12 139641 2 RIVET, Pop (1/4" x 1/4"–0.38) (Ontario Hydro option)

L (Ref.) – LABEL
(Refer to Section 7.0)

Rough Terrain Series SKYJACK, Page 21


Models 7127 & 7135
167318
1.10 Platform Control Console Assembly – Hardware

10 13 11 L 14 1 16

15

1
16
14
17
13
9

5 1 17 18

11 12

2 1
8

4 19

M147234AD_1

SKYJACK, Page 22 Rough Terrain Series


Models 7127 & 7135
167318
AC 1.10 Platform Control Console Assembly – Hardware
Index Skyjack
Qty. Description
No. Part No.
– 147235 – PLATFORM CONTROL CONSOLE ASSEMBLY

– 147234 1 PLATFORM CONTROL CONSOLE ASSEMBLY


1 (Ref.) – • SWITCHES, Control
(For components, refer to Section 1.11)
2 128887 1 • WELDMENT, Platform control console
3 128891 1 • COVER, Platform control console bottom
4 112327 10 • SCREW, Self–tapping (#8–18 x 1/2")
5 102956 1 • PLUG, Hole (7/8")
6 115283 1 • PLATFORM CONTROL CABLE ASSEMBLY
114475 1 • • CONNECTOR ASSEMBLY (32 pin)
114466 1 • • • HOUSING ASSEMBLY
132788 1 • • • • HOUSING
132109 1 • • • • CONNECTOR, Strain relief
114469 1 • • • INSERT, Male (Pins 1–16)
114470 1 • • • INSERT, Male (Pins 17–32)
7 300788 1 • CONNECTOR, Strain relief (1/2")
8 (Ref.) 1 • DRIVE/STEER CONTROLLER ASSEMBLY
(For components, refer to Section 1.12)
9 115401 AR • FERRULE, 18 GA
10 124153 1 • GUARD, Controller
11 103962 4 • SCREW, Machine (#10–32 x 1/2")
12 104694 2 • WASHER, Flat (#10)
13 104185 4 • WASHER, Lock (#10)
14 104003 4 • NUT, Machine (#10– 32, Gr. 5)
15 124275 1 • BRACKET, Terminal block mount
16 103955 6 • SCREW, Machine (#6–32 x 3/4")
17 103985 6 • NUT, Machine (#6–32)
18 103012 1 • STRIP, Terminal block (1.5 mm)

L 166326 1 LABEL KIT


(For components, refer to Section 7.5)

19 (Ref.) – SCISSOR CONTROL CABLE ASSEMBLY (32 pin)


(For components, refer to Section 1.13)

Rough Terrain Series SKYJACK, Page 23


Models 7127 & 7135
167318
1.11 Platform Control Console Assembly – Switches

2
1
4

12

13

11
7

8
9
10

M11334AB

SKYJACK, Page 24 Rough Terrain Series


Models 7127 & 7135
167318
AC 1.11 Platform Control Console Assembly – Switches
Index Skyjack
Qty. Description
No. Part No.
1 144655 – SWITCH ASSEMBLY, Low/High range select
147233 1 • HEAD, Select switch (2 position)
147056 1 • LATCH
147054 1 • SWITCH, N.O. contact
2 144655 – SWITCH ASSEMBLY, Low/High throttle select
147233 1 • HEAD, Select switch (2 position)
147056 1 • LATCH
147054 1 • SWITCH, N.O. contact
3 194747 – SWITCH ASSEMBLY, Up/Down selector
147069 1 • HEAD, Selector switch (Momentary)
147056 1 • LATCH
147054 2 • SWITCH, N.O. contact
4 195201 – LIGHT ASSEMBLY, Power indicator /Overload indicator
147225 1 • LENS, Red
147056 1 • LATCH
147229 1 • LED BLOCK, Red 12 V
5 114373 1 SWITCH, Torque toggle
6 111181 1 GUARD, Toggle switch
7 144648 – SWITCH ASSEMBLY, Horn
147058 1 • HEAD, Push button switch (black)
147056 1 • LATCH
147054 1 • SWITCH, N.O. contact
8 144648 – SWITCH ASSEMBLY, Glow plug/choke
147058 1 • HEAD, Push button switch (black)
147056 1 • LATCH
147054 1 • SWITCH, N.O. contact
9 144648 – SWITCH ASSEMBLY, Start
147058 1 • HEAD, Push button switch (black)
147056 1 • LATCH
147054 1 • SWITCH, N.O. contact
10 195202 – SWITCH ASSEMBLY, Lift enable
147211 1 • HEAD, Push button switch (Green)
147056 1 • LATCH
147054 1 • SWITCH, N.O. contact
11 144647 – SWITCH ASSEMBLY, Emergency stop
147051 1 • HEAD, Stop switch
147056 1 • LATCH
147053 1 • SWITCH, N.C. contact
147229 1 • LED BLOCK, Red 12 V
12 195203 – SWITCH ASSEMBLY, Key select
149605 1 • HEAD, Key select
147056 1 • LATCH
147053 3 • SWITCH, N.C. contact
147054 1 • SWITCH, N.O. contact
13 104466 AR KEY (#455)

Rough Terrain Series SKYJACK, Page 25


Models 7127 & 7135
167318
1.12 Drive/Steer Controller Assembly

3
9

6
7 8
4 5

2
1
10 11

12
13
14

15 16

17 18 19 20 21 22

23

24

27 26 25

28

31 30 29
38
40 41

33
32

37

35 36
32 34 38
M159230AA

SKYJACK, Page 26 Rough Terrain Series


Models 7127 & 7135
167318
1.12 Drive/Steer Controller Assembly
Index Skyjack
Qty. Description
No. Part No.
– 159109 1 DRIVE/STEER CONTROLLER ASSEMBLY

1 159055 1 • HANDLE ASSEMBLY


2 159057 1 • • HANDLE, Front half
3 122879 4 • • SCREW, Controller handle
4 159065 2 • • SCREW, Plastite (#4–20 x 5/16")
5 159060 1 • • HOLDER, Micro switch
6 159613 1 • • ROCKER MICRO ASSEMBLY
7 141341 1 • • AXLE, Rocker
8 154717 1 • • ROCKER
9 122874 1 • • CAP, Rubber
10 159063 1 • • WASHER
11 159062 1 • • BOOT, Plunger switch
12 159064 1 • • SPRING
13 159061 1 • • SWITCH, Plunger
14 159067 1 • • SWITCH, Lever micro
15 159066 2 • • SCREW, Plastite (#2–28 x 1/2")
16 159068 1 • • INSULATOR, Micro
17 122961 1 • • COUPLING (8 mm)
18 122960 2 • • SCREW, Set
19 154718 1 • • SCREW (#6–32 x 5/8")
20 159058 1 • • HANDLE, Back half
21 122964 1 • • NUT, Controller lever
22 159059 1 • • LEVER, Trigger
23 122846 2 • SCREW
24 122847 2 • WASHER
25 127179 1 • BOOT & GASKET
26 162552 1 • WASHER, B
27 162553 1 • E–CLIP, B
28 122861 1 • BASE
29 122869 4 • MICRO SWITCH
30 122867 2 • SCREW, A
31 139543 4 • BRACKET, A
32 122870 2 • WASHER, A
33 122866 2 • SCREW, A
34 122863 2 • SCREW, A
162556 2 • SCREW, B
35 122865 4 • SPACER, A
36 122862 1 • CAM, A
37 159618 1 • INSULATOR, A
162555 1 • INSULATOR, B
38 122864 1 • CAM, A
39 127035 1 • RELAY, 12 V (40 A)
40 122840 1 • MALE CONNECTOR ASSEMBLY (9 pin)
116993 1 • • HOUSING, Male
116990 9 • • PIN, Wire (Female)
41 122841 1 • FEMALE CONNECTOR ASSEMBLY (9 pin)
122839 1 • • HOUSING, Female
116989 9 • • PIN, Wire (Male)

Rough Terrain Series SKYJACK, Page 27


Models 7127 & 7135
167318
1.13 Scissor Control Cable Assembly

Connects To
Platform Control Console 9

10

2 8

Connects to
Electrical Panel

5 8

Cable Runs
Through Scissors
1

3 8

4 6 8

M133311AA

SKYJACK, Page 28 Rough Terrain Series


Models 7127 & 7135
167318
1.13 Scissor Control Cable Assembly
Index Skyjack
Qty. Description
No. Part No.
– 133311 1 SCISSOR CONTROL CABLE ASSEMBLY (32 pin) (Model 7127)
133312 1 SCISSOR CONTROL CABLE ASSEMBLY (32 pin) (Model 7135)

1 114476 1 • FEMALE CONNECTOR ASSEMBLY (32 pin)


114465 1 • • HOUSING ASSEMBLY
132787 1 • • • HOUSING
132109 1 • • • CONNECTOR, Strain relief
2 114467 1 • • INSERT, Female (Pins 1–16)
3 114468 1 • • INSERT, Female (Pins 17–32)
4 114475 1 • MALE CONNECTOR ASSEMBLY (32 pin)
114466 1 • • HOUSING ASSEMBLY
132788 1 • • • HOUSING
132109 1 • • • CONNECTOR, Strain relief
5 114469 1 • • INSERT, Male (Pins 1–16)
6 114470 1 • • INSERT, Male (Pins 17–32)
7 115274 624" • CABLE (18/30) (Model 7127)
115274 744" • CABLE (18/30) (Model 7135)
8 115401 60 • FERRULE, 18 GA
9 (Ref.) – PLATFORM CONTROL CONSOLE CABLE ASSEMBLY
(For components, refer to Section 1.10)
10 (Ref.) – ELECTRICAL PANEL CONTROL CABLE ASSEMBLY
(For components, refer to Section 3.14)

Rough Terrain Series SKYJACK, Page 29


Models 7127 & 7135
167318
Notes
2.0 Scissor Related Parts

Scissor Arm Mounting Hardware 2.3

2
Lift Cylinder
2.7
Assembly

Horn, Light &


2.5
Beeper Assembly

Scissor Arm
2.4 Connecting Hardware 2.1 Scissor Assembly (7127)

2.2 Scissor Assembly (7135)

2.6 Scissor Limit Switch Assemblies 2.9 Lift Cylinder Splitter Manifold Assembly

2.8 Lift Cylinder Hydraulic/Electrical Connections 2.10 Lift Cylinder Holding Valve Assembly

Rough Terrain Series SKYJACK, Page 31


Models 7127 & 7135
167318
2.1 Scissor Assembly (Model 7127)

12

13

17

12

11

10 9

12
8 14

14

18

20 7
21
15

5
4
16 1 6

19

M11255AC

SKYJACK, Page 32 Rough Terrain Series


Models 7127 & 7135
167318
2.1 Scissor Assembly (Model 7127)
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
1 126107DG 2 WELDMENT, Scissor arm (1st level)
2 (Ref.) – PIN, Scissor to base
(For components, refer to Section 2.3)
3 126945DG 1 ASSEMBLY, Bottom cable carrier (Left hand)
126908DG 1 • WELDMENT, Bottom cable carrier (Left hand)
103887 1 • BOLT, Hex Head (5/16"–18 x 3/4", Gr. 5)
103404 1 • WASHER, Lock (5/16")
103996 1 • WASHER, Flat (5/16")
4 (Ref.) – PIN, Limit switches, cams
(For components, refer to Section 2.6)
5 132076DG 1 WELDMENT, Inside scissor (1st level)
6 127391DG 1 ASSEMBLY, Bottom cable carrier (Right hand)
127388DG 1 • WELDMENT, Bottom cable carrier (Right hand)
103887 1 • BOLT, Hex Head (5/16"–18 x 3/4", Gr. 5)
103404 1 • WASHER, Lock (5/16")
103996 1 • WASHER, Flat (5/16")
7 132080DG 1 WELDMENT, Inside scissor (2nd level)
8 126743 8 SCISSOR BUMPER ASSEMBLY
111135 1 • BUMPER, Rubber
104000 1 • WASHER, Lock (1/4")
103980 1 • NUT, Hex (1/4"–20, Gr. 8)
9 (Ref.) – PLATFORM MOUNTING BRACKET ASSEMBLY
(For components, refer to Section 2.3)
10 133175DG 1 WELDMENT, Inside scissor (3rd level)
11 111954 1 SAFETY BAR LATCH ASSEMBLY
102780 1 • LATCH, Rotary (Right hand)
111534 1 • KNOB, Latch
103404 3 • WASHER, Lock (5/16")
103864 3 • BOLT, Hex Head (5/16"–18 x 1", Gr. 5)
103857 1 • BOLT, Hex Head (1/4"–20 x 1", Gr. 5)
104000 1 • WASHER, Lock (1/4")
103980 1 • NUT, Hex Head (1/4"–20, Gr. 5)
12 126212DG 4 WELDMENT, Outside scissor (2nd, 3rd level)
13 (Ref.) – SCISSOR TO PLATFORM UPPER SLIDER ASSEMBLY
(For components, refer to Section 2.3)
14 (Ref.) – PIN, Scissor stack connecting
(For components, refer to Section 2.4)
15 (Ref.) – PIN, Scissor to base bottom slider
(For components, refer to Section 2.3)

Parts list continued on the following page.

Rough Terrain Series SKYJACK, Page 33


Models 7127 & 7135
167318
2.1 Scissor Assembly (Model 7127) (Continued)

12

13

17

12

11

10 9

12
8 14

14

18

20 7
21
15

5
4
16 1 6

19

M11255AC

SKYJACK, Page 34 Rough Terrain Series


Models 7127 & 7135
167318
2.1 Scissor Assembly (Model 7127) (Continued)
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
Parts list continued from the previous page.

16 (Ref.) – PIN, Center pin


(For components, refer to Section 2.4)
17 (Ref.) – HARDWARE, Lift cylinder mounting
(For components, refer to Section 2.7)
18 126461DG 1 TUBE, Cross member
19 (Ref.) – HORN, LIGHT, BEEPER ASSEMBLY
(For components, refer to Section 2.5)
20 103078 AR CLIP, Double (S344G10)
103887 1 BOLT, Hex Head (5/16"–18 x 3/4", Gr. 5)
103404 2 WASHER, Flat (5/16")
100397 1 NUT, Hex Head (5/16"–18, Gr. 5)
21 124445 AR CLIP, Double
103962 1 SCREW, Machine (#10–32 x 1/2")
104694 1 WASHER, Flat (#10)
104185 1 WASHER, Lock (#10)
104003 1 NUT, Machine (#10–32, Gr. 5)

Rough Terrain Series SKYJACK, Page 35


Models 7127 & 7135
167318
2.2 Scissor Assembly (Model 7135)

13 12

11
14

10

14

15

12

19
22
14
14
9
9

14

8
7

17 1

16 21

18 5
4 6
1

3
20
2
M11256AB

SKYJACK, Page 36 Rough Terrain Series


Models 7127 & 7135
167318
2.2 Scissor Assembly (Model 7135)
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
1 126107DG 2 WELDMENT, Scissor arm (1st level)
2 (Ref.) – PIN, Scissor to base
(For components, refer to Section 2.3)
3 126945DG 1 WELDMENT, Lower cable carrier (Left hand)
103887 1 • BOLT, Hex Head (5/16"–18 x 3/4", Gr. 5)
103404 1 • WASHER, Lock (5/16")
103996 1 • WASHER, Flat (5/16")
4 (Ref.) – PIN, Limit switches, cams
(For components, refer to Section 2.4)
5 132076DG 1 WELDMENT, Inner scissor (1st level)
6 127391 1 WELDMENT, Lower cable carrier (Right hand)
103887DG 1 • BOLT, Hex Head (5/16"–18 x 3/4", Gr. 5)
103404 1 • WASHER, Lock (5/16")
103996 1 • WASHER, Flat (5/16")
7 126743 8 SCISSOR BUMPER ASSEMBLY
111135 1 • BUMPER, Rubber
104000 1 • WASHER, Lock (1/4")
103980 1 • NUT, Hex (1/4"–20, Gr. 8)
8 126461DG 2 TUBE, Cross member
9 (Ref.) – PIN, Scissor stack connecting
(For components, refer to Section 2.3)
10 (Ref.) – PLATFORM MOUNTING BRACKET ASSEMBLY
(For components, refer to Section 2.3)
11 111954 1 SAFETY BAR LATCH ASSEMBLY
102780 1 • LATCH, Rotary (Right hand)
111534 1 • KNOB, Latch
103404 3 • WASHER, Lock (5/16")
103864 3 • BOLT, Hex Head (5/16"–18 x 1", Gr. 5)
103857 1 • BOLT, Hex Head (1/4"–20 x 1", Gr. 5)
104000 1 • WASHER, Lock (1/4")
103980 1 • NUT, Hex Head (1/4"–20, Gr. 5)
12 132080DG 2 WELDMENT, Inner scissor (2nd level)
13 (Ref.) – SCISSOR TO PLATFORM UPPER SLIDER ASSEMBLY
(For components, refer to Section 2.3)

Parts list continued on the following page.

Rough Terrain Series SKYJACK, Page 37


Models 7127 & 7135
167318
2.2 Scissor Assembly (Model 7135) (Continued)

13 12

11
14

10

14

15

12

19
22
14
14
9
9

14

8
7

17 1

16 21

18 5
4 6
1

3
20
2
M11256AB

SKYJACK, Page 38 Rough Terrain Series


Models 7127 & 7135
167318
2.2 Scissor Assembly (Model 7135) (Continued)
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
Parts list continued from the previous page.

14 126212DG 6 WELDMENT, Outer scissor (2nd, 3rd, & 4th level)


15 133175DG 1 WELDMENT, Inner scissor (3rd level)
16 (Ref.) – PIN, Scissor to Base Bottom Slider
(For components, refer to Section 2.3)
17 (Ref.) – LIFT CYLINDER ASSEMBLY
(For components, refer to Section 2.7)
18 (Ref.) – PIN, Center
(For components, refer to Section 2.4)
19 126664 2 CABLE CARRIER ASSEMBLY
126623 1 • WELDMENT, Cable carrier
110410 1 • PIN, Scissor end
126863 1 • SPACER
103864 1 • BOLT, Hex head (5/16"–18 x 1", Gr. 5)
103404 1 • WASHER, Lock (5/16")
20 (Ref.) – HORN, LIGHT & BEEPER ASSEMBLY
(For components, refer to Section 2.5)
21 103078 AR CLIP, Double (S344G10)
103887 1 • BOLT, Hex Head (5/16"–18 x 3/4", Gr. 5)
103404 2 • WASHER, Flat (5/16")
100397 1 • NUT, Hex Head (5/16"–18, Gr. 5)
22 124445 AR CLIP, Double (S470G6–1)
103962 1 • SCREW, Machine (#10–32 x 1/2")
104694 1 • WASHER, Flat (#10)
104185 1 • WASHER, Lock (#10)
104003 1 • NUT, Machine (#10–32, Gr. 5)

Rough Terrain Series SKYJACK, Page 39


Models 7127 & 7135
167318
2.3 Scissor Arm Mounting Hardware

Scissor at Base Mount Platform Bracket Mounting Assembly

11
9 10
3
2 8
7

2 6
4 1 5
1

4
3

Bottom Slider Assembly Top Slider Assembly

18
12
15
17
13
20
12
4
3 18
2 2

16
15

1 14
1 11

M10330AD1_M10286AB1_M10288AA1_M11257AA

SKYJACK, Page 40 Rough Terrain Series


Models 7127 & 7135
167318
2.3 Scissor Arm Mounting Hardware
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
– 126792 4 SCISSOR TO BASE PIVOT PIN ASSEMBLY
1 103887 1 • BOLT, Hex head (5/16"–18 x 3/4")
2 103404 1 • WASHER. Lock (5/16")
3 103996 1 • WASHER. Flat (5/16")
4 111869 1 • PIN, Scissor end

– 126415DG 2 PLATFORM MOUNT BRACKET ASSEMBLY


5 126129DG 1 • WELDMENT, Platform bracket mount
6 125741 4 • BOLT, Hex head (3/8"–16 x 7/8", Gr. 8)
7 103999 4 • WASHER, Lock (7/8")
8 103472 4 • WASHER, Flat (7/8")
9 127393 4 • BOLT, Carriage (7/8"–16 x 1.25")
10 104606 4 • NUT, Hex head nylon lock (3/4"–16)

11 126937 2 BUSHING, Fiberglide (1.25" diameter x 2")

– 133182DG 1 BOTTOM SLIDER ASSEMBLY


– 126792 2 • ASSEMBLY, Pin (1 x 0.375)
1 103887 1 • • BOLT, Hex head (5/16"–18 x 3/4")
2 103404 1 • • WASHER. Lock (5/16")
3 103996 1 • • WASHER. Flat (5/16")
4 111869 1 • • PIN, Scissor end
– 111225DG 2 • ASSEMBLY, Slider
12 101581 2 • • BUSHING, Fiberglide (1" diameter x 1.25")
13 117553 1 • • BUSHING, Fiberglide (1" diameter x 3/8")
14 101949 4 • • PIN
15 101950 2 • • PAD, Slider
16 103701 2 • • PAD, Slider
17 105549DG 1 • • SLIDER, Casting
18 126633 2 • SPACER, Bottom slider

– 132651DG 2 TOP SLIDER ASSEMBLY


15 101950 2 • PAD, Slider
– 126730 1 • ASSEMBLY, Scissor Pin
1 103887 1 • • BOLT, Hex head (5/16"–18 x 3/4")
2 103404 1 • • WASHER. Lock (5/16")
19 110410 2 • • PIN, Scissor end
20 132653DG 2 • WELDMENT, Top slider

Rough Terrain Series SKYJACK, Page 41


Models 7127 & 7135
167318
2.4 Scissor Arm Connecting Hardware

Limit Switch Pin Assembly End Pin Assembly (With Cross Member Tube)

3 2

3
7

8
5 6
4
2 9
1

End Pin Assembly (Without Cross Member Tube) Center Pin Assembly

3 2

15

13
10 14
12
8 13
12

11

M11260AB_M11258AA_M11259AA_M11289AB

SKYJACK, Page 42 Rough Terrain Series


Models 7127 & 7135
167318
2.4 Scissor Arm Connecting Hardware
Index Skyjack
Qty. Description
No. Part No.
1 126767 – LIMIT SWITCH PIN ASSEMBLY
2 103887 1 • BOLT, Hex head (5/16"–18 x 3/4")
3 103404 1 • WASHER. Lock (5/16")
4 110416 1 • PIN, Limit switch cam scissor end
5 126937 2 BUSHING, Scissor end
6 (Ref.) – SCISSOR LIMIT SWITCH ASSEMBLIES
(For components, refer to Section 2.6)
7 126453 1 PIN, Scissor end
8 126937 2 BUSHING, Scissor end
9 121875 1 PIN, Cotter (5/16" diameter x 2")
10 110410 1 PIN, Scissor end
11 126682 1 PIN, Center
12 127038 4 BUSHING, Fiberglide (1.75 diameter x 1.5")
13 126779 2 WASHER, Nylon
14 126899 1 WASHER, Center pin
15 126926 1 PIN, Cotter (5/16" diameter x 3")

Rough Terrain Series SKYJACK, Page 43


Models 7127 & 7135
167318
2.5 Horn, Light & Beeper Assembly

12 1 2

11

10
13

3 4

22 22

00 22
00
00 00

29 29 29

49A
00

49A

14

9 8 7 13

5 6
M147681AA1

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

– 147681DG 1 HORN, LIGHT & BEEPER ASSEMBLY

1 132295DG 1 • PLATE, Horn/Light mount


2 126677 1 • LIGHT, Beacon (12 V)
3 129196 1 • BOLT, Flat head (#4 x 40 x 1/2")
4 103056 1 • BEEPER (7.5–16 VDC)
5 146652 1 • HORN, 12 Volt
6 103856 1 • BOLT, Hex head (1/4"–20 x 3/4", Gr. 5)
7 103995 1 • WASHER, Flat
8 104000 1 • WASHER, Lock (1/4")
9 103980 1 • NUT, Hex head (1/4"–20, Gr. 5)
10 103978 2 • NUT, Hex head (3/8"–16, Gr. 5)
11 103999 2 • WASHER, Lock (3/8")
12 103472 2 • WASHER, Flat (3/8")
13 – – • GROUND WIRE HARDWARE
104698 1 • • SCREW, Round head machine (#10–32 x 3/4")
104694 1 • • WASHER, Flat (#10)
104185 1 • • WASHER, Lock (#10)
104003 1 • • NUT, Hex head (#10–32)
14 127387 1 HARNESS, Beeper

NOTE: For Dual Flashing Light Option, refer to Section 6.20

SKYJACK, Page 44 Rough Terrain Series


Models 7127 & 7135
167318
2.6 Scissor Limit Switch Assemblies

4 6
5

M11293AA

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

– 134819DG 1 HIGH–SPEED, TILT OVERRIDE & END OF STROKE


LIMIT SWITCH ASSEMBLIES

1 133130DG 1 • COVER, Limit switch


112449 2 • • SCREW, Hex head machine (1/4"–20 x 1")
104000 2 • • WASHER, Lock (1/4")
103995 4 • • WASHER, Flat (1/4")
103980 2 • • NUT, Hex head (1/4"–20, Gr. 5)
2 100967 2 • CAM, Limit switch
3 133298 2 • BOLT, Machine (#10–32 x 1.75")
4 104694 2 • WASHER, Flat (#10)
5 104185 2 • WASHER, Lock (#10)
6 129358 1 • END OF STROKE LIMIT SWITCH & HARNESS ASSEMBLY
7 115598 1 • HIGH–SPEED CUT–OUT/TILT OVERRIDE LIMIT SWITCH & HARNESS
ASSEMBLY

Rough Terrain Series SKYJACK, Page 45


Models 7127 & 7135
167318
2.7 Lift Cylinder Assembly AC

13
12
11

7
10 9
8
7 2
K
3
4

K
5
1
K

14

15

M10428AB

SKYJACK, Page 46 Rough Terrain Series


Models 7127 & 7135
167318
AC 2.7 Lift Cylinder Assembly
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
– 161181DG 2 LIFT CYLINDER ASSEMBLY

1 121094DG 1 • WELDMENT, Cylinder barrel


2 104400 1 • NUT, Lock (1–14, Gr. 8)
3 113515 1 • WELDMENT, Piston
4 111102 1 • SPACER, Stroke limit
5 162623 1 • GLAND
6 161182 1 • WELDMENT, Cylinder rod
7 109249 2 • RING, Retaining
8 109250 2 • BEARING, Spherical
9 102027 2 • FITTING, Grease (1/8")
10 132565 2 • CAP, Grease fitting
11 115532 2 PIN, Cotter (1/4" x 2.5")
12 111137 2 NUT, Cylinder pin
13 111865 2 PIN, Scissor cylinder
14 (Ref.) – HOLDING VALVE ASSEMBLY
(For components, refer to Section 2.10)
15 (Ref.) – LIFT CYLINDER HYDRAULIC HOSE & ELECTRICAL CONNECTIONS
(For components, refer to Section 2.8)

K 121095 – KIT, Seal repair

Rough Terrain Series SKYJACK, Page 47


Models 7127 & 7135
167318
2.8 Hydraulic Hose & Electrical Connections – Lift Cylinder AB

2 2

1 3 3 1

4b
4a 4
7 8

M10432AA1

Index Skyjack
Qty. Description
No. Part No.
– 127394 1 HYDRAULIC HOSE & ELECTRICAL CONNECTION ASSEMBLY

1 (Ref.) – • HOLDING VALVE ASSEMBLY


(For components, refer to Section 2.10)
2 110592 2 • HOSE, Lift cylinder (Holding valve to splitter manifold)
3 103092 65" • WIRE PROTECTOR, 1"
4 111172 1 • HARNESS, Lift cylinder holding valve
4a 127315 1 • • CONNECTOR, Left Cylinder Solenoid (with diode)
4b 170593 1 • • CONNECTOR, Right Cylinder Solenoid (with diode)
5 112358 1 • HOSE, Lower splitter manifold to main manifold
6 (Ref.) 1 • SPLITTER MANIFOLD ASSEMBLY
(For components, refer to Section 2.9)
7 103404 2 • WASHER, Lock (5/16")
8 103865 4 • BOLT, Hex head (5/16"–18 x 2.00, Gr. 5)

SKYJACK, Page 48 Rough Terrain Series


Models 7127 & 7135
167318
2.9 Splitter Manifold Assembly – Lift Cylinder

4
4

1 3

M11135AB

Index Skyjack
Qty. Description
No. Part No.
– 400025 1 SPLITTER MANIFOLD ASSEMBLY

1 125430 1 • MANIFOLD, Splitter


2 114582 1 • FITTING, Elbow 90°
3 104437 2 • FITTING, Plug (06 ORBM)
4 114578 2 • FITTING, Elbow 90° (06 JICM – 06 ORBM)
103995 4 • • WASHER, Flat (1/4")
103980 2 • • NUT, Hex head (1/4"–20, Gr. 5)

Rough Terrain Series SKYJACK, Page 49


Models 7127 & 7135
167318
2.10 Holding Valve Assembly – Lift Cylinder

8
6 4
5 9

1
2

10

11
M11214AA

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

1 127385 1 LIFT CYLINDER MANIFOLD HOLDING VALVE ASSEMBLY


2 106557 1 • VALVE, Relief
3 106688 1 • BLOCK, Manifold with plugs
111316 1 • • BLOCK, Manifold
108052 1 • • PLUG, Expander
4 107269 1 • VALVE, Holding Valve (N.C.)
5 114578 1 • FITTING, Hydraulic elbow
6 104410 1 COIL (12 V)
7 103931 4 BOLT, Socket (5/16"–18 x 2", Gr. 5)
8 104637 4 WASHER, Lock (5/16", high collar 0.09)
9 103996 4 WASHER, Flat (5/16")
10 103403 1 SEAL, O–ring
11 108721 1 ORIFICE, One Way (0.055" diameter)

SKYJACK, Page 50 Rough Terrain Series


Models 7127 & 7135
167318
3.0 Base Related Parts

Propane Tank Tray Assembly 3.17

Fuel Tank Assembly 3.4

Hydraulic Tank
3.5
Assembly

3.16 Base Controls


3
3.3 Cabinet Door Assembly

Base Assembly 3.1 3.14 Electrical Panel Assembly

Hydraulic/Electrical
Tire Assembly 3.2 3.7
Cabinet Assembly

3.6 Hydraulic Connections – Base 3.11 Brake Valve Assembly

3.8 Hydraulic Hose Connections – Cabinet 3.12 Motion Control Valve Assembly

3.9 Cushion Valve Assembly 3.13 Main Manifold Assembly

3.10 Emergency Lowering Valve Assembly 3.15 Main Manifold Harness

Rough Terrain Series SKYJACK, Page 51


Models 7127 & 7135
167318
3.1 Base Assembly

DO NOT intermix tires of different


types on one machine. Use same
type of tires supplied originally. 9 10 20 12 14
8 13
11
22
21

4 5 6

7 13

13

13 15 4 16
2

23
1
19

17

17

M10395AI_1

SKYJACK, Page 52 Rough Terrain Series


Models 7127 & 7135
167318
3.1 Base Assembly
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
1 128807DG 1 STEER CYLINDER GUARD ASSEMBLY
128802DG 1 • GUARD, Front axle
103907 3 • BOLT, Hex head (1/2"–13 x 1.5", Gr. 5)
103471 3 • NUT, Hex head (1/2"–13, Gr. 5)
103470 3 • WASHER, Lock (1/2")
2 (Ref.) 1 COVER & ROLLOUT ENGINE GUARD ASSEMBLY
(For components, refer to Section 5.1)
3 133242DG 1 WELDMENT, Hose carrier
101632 3 BOLT, Hex head (3/8"–16 x 3/4", Gr. 5)
103999 3 WASHER, Lock (3/8")
4 126872 1 HARDWARE, Cabinet mounting
101297 8 • BOLT, Hex head (3/8"–16 x 1.25", Gr. 5)
103472 16 • WASHER, Flat (3/8")
103999 8 • WASHER, Lock (3/8")
103978 8 • NUT, Hex head (3/8"–16, Gr. 5)
5 133181DG 1 CABINET, Hydraulic reservoir & fuel tank
6 110007 14" GUARD, Edge
7 155859DG 1 WELDMENT, Base
8 (Ref.) – TANK, Propane
(For components, refer to Section 3.17)
9 (Ref.) – PROPANE TRAY ASSEMBLY
(For components, refer to Section 3.17)
10 105395 4 BUMPER, Scissor
11 103938 4 BOLT, Socket Head (3/8-16" x 1-1/2", Gr. 5)
12 (Ref.) – OUTRIGGER MANIFOLD ASSEMBLY
(For components, refer to Section 6.9)
103922 2 BOLT, Socket head (#10–24 x 3", Gr. 5)
103987 2 NUT, Machine (#10–24, Gr. 5)
104694 2 WASHER, Flat (#10)
104185 2 WASHER, Lock (#10)
13 (Ref.) 1 TIRE ASSEMBLY
(For components, refer to Section 3.2)
14 155385 1 WELDMENT, Ladder (Model 7127)
155848 1 WELDMENT, Ladder (Model 7135)
103473 4 BOLT, Hex head (3/8"–16 x 1", Gr. 5)
103472 4 WASHER, Flat (3/8")
103999 4 WASHER, Lock (3/8")
15 (Ref.) – AXLE REAR DRIVE ASSEMBLY
(For components, refer to Section 4.8)
16 (Ref.) – ELECTRICAL/HYDRAULIC CABINET ASSEMBLY
(For components, refer to Section 3.7)
17 127708 1 LOWERING BAR ASSEMBLY
132477 1 • BAR, Emergency lowering access
119920 2 • CLIP, Coated spring
103964 2 • BOLT, Machine (#10–32 x 1/4")
124160 2 • LOCKING PIN ASSEMBLY

Parts list continued on the following page.

Rough Terrain Series SKYJACK, Page 53


Models 7127 & 7135
167318
3.1 Base Assembly (Continued)

DO NOT intermix tires of different


types on one machine. Use same
type of tires supplied originally. 9 10 20 12 14
8 13
11
22
21

4 5 6

7 13

13

13 15 4 16
2

23
1
19

17

17

M10395AI_1

SKYJACK, Page 54 Rough Terrain Series


Models 7127 & 7135
167318
3.1 Base Assembly (Continued)
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from the previous page.

18 (Ref.) – OUTRIGGER OPTION ASSEMBLY


(For components, refer to Section 6.1)
19 (Ref.) – FRONT AXLE ASSEMBLY (4WD)
(For components, refer to Section 4.2)
20 (Ref.) – OUTRIGGER HYDRAULIC SYSTEM ASSEMBLY
(For components, refer to Section 6.4)
21 100309 2 BUSHING, Fiberglide (1" diameter x 1" )
22 100695 4 BUSHING, Fiberglide (1" diameter x 1.5" )
23 103315 32 NUT, Wheel (5/8"–18)

Rough Terrain Series SKYJACK, Page 55


Models 7127 & 7135
167318
3.2 Tire Assemblies AB

M130033TS

Index Skyjack
Qty. Description
No. Part No.
A 167403 1 WHEEL ASSEMBLY (#6 Carlisle – foam filled)
167410 2 • WHEEL, Foam (Left hand)
167409 2 • WHEEL, Foam (Right hand)
B 129390 1 WHEEL ASSEMBLY (#6 Carlisle – air filled)
129389 2 • WHEEL, Air (Left hand)
129388 2 • WHEEL, Air (Right hand)
C 134402 1 WHEEL ASSEMBLY (#7 Goodyear – air filled)
134397 2 • WHEEL, Air (Left hand)
134398 2 • WHEEL, Air (Right hand)
D 167405 1 WHEEL ASSEMBLY (#6 OTR – foam filled non–marking)
167412 2 • WHEEL, Foam non–marking (Left hand)
167411 2 • WHEEL, Foam non–marking (Right hand)
E 134520 1 WHEEL ASSEMBLY (#6 OTR – air filled non–marking)
134518 2 • WHEEL, Air non–marking (Left hand)
134515 2 • WHEEL, Air non–marking (Right hand)

NOTE: Quantities shown below are for a single wheel


1 129387 1 TIRE (10 ply, 75 psi) A, B
130054 1 TIRE (8 ply, 45 psi) C
134507 1 TIRE (10 ply, 75 psi) D, E
2 103149 1 RIM (3.75" backspace) A, B
134394 1 RIM (4.375 backspace) C
124672 1 RIM (3.75" offset) D, E
3 104088 1 VALVE, Wheel

SKYJACK, Page 56 Rough Terrain Series


Models 7127 & 7135
167318
Notes
3.3 Cabinet Door Assembly AD

5 6

9 10 11 9

M126729AC_1

SKYJACK, Page 58 Rough Terrain Series


Models 7127 & 7135
167318
AD 3.3 Cabinet Door Assembly
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
1 112014DG 1 DOOR, Hydraulic reservoir & fuel cabinet (Right hand)
111151 1 • PLATE, Cabinet door
101541 1 • LATCH, Door with key
111944 1 • • KEY, Door latch
107581 2 • WELD ON HINGE
126911DG 1 DOOR, Hydraulic/Electrical cabinet (Right hand)
111151 1 • PLATE, Cabinet door
101541 1 • LATCH, Door with key
111944 1 • • KEY, Door latch
107581 2 • WELD ON HINGE
2 111152DG 2 DOOR (Left hand)
111151 1 • PLATE, Cabinet door
101541 1 • LATCH, Door with key
111944 1 • • KEY, Door latch
107581 2 • WELD ON HINGE
3 103628 AR SEAL, Rubber
4 104000 8 WASHER, Lock (1/4") (Hydraulic/Electrical cabinet)
5 103995 8 WASHER, Flat (1/4")
6 103980 24 NUT, Hex head (1/4"–20, Gr. 5)
7 116052 4 LANYARD (18")
8 198789 1 BOX, Manual
207981 1 BAG, Re-sealable
9 103980 8 NUT, Hex head 1/4–20 Gr. 8
10 104000 4 WASHER, Lock 0.25
11 103995 8 WASHER, Flat 0.25

L (Ref.) – LABELS
(Refer to Section 7.0)

Rough Terrain Series SKYJACK, Page 59


Models 7127 & 7135
167318
3.4 Fuel Tank Assembly

11 4
10 6
9 9
8 8 7

12 3

13 1

2 5

M11065AB_4

SKYJACK, Page 60 Rough Terrain Series


Models 7127 & 7135
167318
AB 3.4 Fuel Tank Assembly
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
A 168860DG 1 FUEL TANK ASSEMBLY
(For Model 71xx with serial number 34 003 020 and above)
B 129849DG 1 FUEL TANK ASSEMBLY
(For Model 71xx with serial number 34 003 019 and below)

1 137520DG 1 • WELDMENT, Fuel Tank


2 137522 1 • GAUGE, Mechanical Assembly
3 168859 1 CAP, Fuel tank, vented (Kubota diesel), A
132127 1 CAP, Fuel tank, vented (Kubota diesel), B
168858 1 CAP, Non–vented fuel filter (Kubota dual fuel), A
136369 1 CAP, Non–vented fuel filter (Kubota dual fuel), B
4 132138 1 • TUBE, Fuel Withdraw
5 117701 1 • THREAD STRAIGHT MAGNETIC PLUG ASSEMBLY
149606 1 • • PLUG, Thread straight magnetic
120190 1 • • WASHER, Drain seal
6 112565 1 • • FITTING, Hose Barb
7 146123 1 INSULATION, Thermal
8 102660 – HOSE, Fuel Line (Kubota Diesel Fuel)
(Ref) – HOSE, Fuel Line
(For Kubota diesel components, refer to Section 5.10)
(For Kubota dual fuel components, refer to Section 5.14)
9 103321 AR CLAMP, Gear (#4)
10 103176 AR FITTING, 1/4" NPT Male to 5/16" Hose Barb (Kubota Diesel)
11 103164 AR FITTING, Elbow 90° (Brass, 04 NPTF – 04 NPTM) (Kubota Diesel)
13 102932 1 • PLUG, Pressure (Kubota Dual Fuel)
14 – – MOUNTING HARDWARE
101632 2 • BOLT, Hex head (3/8"–16 x 3/4", Gr. 5)
103472 2 • WASHER, Flat (3/8")
112601 2 • NUT, Hex flanged lock (3/8"–16)

Rough Terrain Series SKYJACK, Page 61


Models 7127 & 7135
167318
3.5 Hydraulic Reservoir Assembly

7 8
11 10 9
1 14
12

13

2 3

6
15

M11066AA

SKYJACK, Page 62 Rough Terrain Series


Models 7127 & 7135
167318
3.5 Hydraulic Reservoir Assembly
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
– 129848DG 1 HYDRAULIC OIL TANK ASSEMBLY

1 132180DG 1 • WELDMENT, Oil Tank


2 139429 1 • CAP, Filler (with vent)
3 132128 1 • SCREEN, Filler Cap
4 103236 1 • INDICATOR (3 in Level)
5 113454 1 • FITTING, Female tee run (#8–#6–#8)
6 117701 1 • PLUG, Straight thread and gasket magnetic
7 109568 1 • FILTER, Hydraulic
104254 1 • • ELEMENT, Filter
121571 1 • • SCREW, Set
122968 1 • • CASING, Filter
122969 1 • • BOLT, Combined with washer
122973 1 • • CASTING, Aluminum
123020 1 • • FILTER SPRING ASSEMBLY
123021 1 • • FILTER COVER ASSEMBLY
123022 1 • • SEAL, Hydraulic filter element o–ring
8 112187 1 • FITTING, Hose barb
9 103864 2 • BOLT, Hex head (5/16"–18 x 1", Gr. 5)
10 104637 2 • WASHER Lock (5/16")
11 103996 2 • WASHER, Flat (5/16")
12 103320 1 • CLAMP, Gear (#16)
13 102918 6 • HOSE, Filter to tank (#PV2218–1)
14 – – MOUNTING HARDWARE
101632 2 • BOLT, Hex head (3/8"–16 x 3/4", Gr. 5)
103472 2 • WASHER, Flat (3/8")
112601 2 • NUT, Hex flanged lock (3/8"–16)
15 (Ref.) – ATF DEXRON III (In Liters)
(Refer to Table on Section 8.1)

Rough Terrain Series SKYJACK, Page 63


Models 7127 & 7135
167318
3.6 Hydraulic Connections – Base

2 3 4 5
6
7
1

21 25

24

21 23
22 17

6 21

18

20 16 15 14

19
13
10
12 11

M10348AA

SKYJACK, Page 64 Rough Terrain Series


Models 7127 & 7135
167318
AB 3.6 Hydraulic Connections – Base
Index Skyjack
Qty. Description
No. Part No.
A – – MACHINES WITH KUBOTA DIESEL ENGINE
B – – MACHINES WITH KUBOTA DUAL FUEL ENGINE

1 (Ref.) – HYDRAULIC OIL RESERVOIR


(For components, refer to Section 3.5)
2 113352 1 HOSE ASSEMBLY (3/8" diameter x 56" )
3 134342 1 HOSE, Suction (1" diameter x 68")
4 103320 2 CLAMP, Gear (#16)
5 114233 1 HOSE ASSEMBLY (1/4" diameter x 100")
6 141514 1 FITTING, Straight (06 MJ 04 MB with pressure plug)
7 (Ref.) 1 BRAKE CALIPER ASSEMBLY
(For components, refer to Section 4.7)
8 (Ref.) – MANIFOLD, Lift
(For components, refer to Section 2.8)
9 (Ref.) – HOSE, Main manifold to lift manifold hydraulic
(For components, refer to Section 2.8)
10 (Ref.) – MAIN MANIFOLD
(For components, refer to Section 3.13)
11 114383 1 HOSE ASSEMBLY (1/4" diameter x 96")
12 (Ref.) – AUTO RESET BRAKE MANIFOLD
(For components, refer to Section 3.11)
13 (Ref.) – MOTION CONTROL MANIFOLD
(For components, refer to Section 3.12)
14 129179 2 HOSE ASSEMBLY (1/2" diameter x 45")
15 112545 2 HOSE ASSEMBLY (1/2" diameter x 157")
16 103090 21" PROTECTOR, Wire (3/4’)
17 (Ref.) – HYDRAULIC DRIVE MOTOR ASSEMBLY
(For components, refer to Section 4.6)
18 (Ref.) – HYDRAULIC PUMP ASSEMBLY
(For components, refer to Section 5.9a)
19 112543 2 HOSE ASSEMBLY (1/4" diameter x 116")
20 (Ref.) – STEER CYLINDER ASSEMBLY
(For components, refer to Section 4.3)
21 114326 8 CLAMP, Hose
22 123676 1 TUBE, Pump suction
23 128614 1 HOSE, Suction (1.25" diameter x 51.5") A
132825 1 HOSE, Suction (1.25" diameter x 47.5") B
24 127477 1 TUBE, Suction
25 128613 3 HOSE, Tank truck (1.25" diameter x 7")

Rough Terrain Series SKYJACK, Page 65


Models 7127 & 7135
167318
3.7 Hydraulic/Electrical Cabinet Assembly

21

18 19

17

10

11
3
4
6 5

7
16 8
13

14 15 12 9

20

M10495AH_2

SKYJACK, Page 66 Rough Terrain Series


Models 7127 & 7135
167318
AD 3.7 Hydraulic/Electrical Cabinet Assembly
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
1 132689DG 1 WELDMENT, Electrical cabinet
2 (Ref.) – EMERGENCY LOWERING VALVE ASSEMBLY
(For components, refer to Section 3.10)
3 (Ref.) – PANEL TO CONNECTOR CONTROL CABLE ASSEMBLY
(For components, refer to Section 3.14)
4 104698 4 BOLT, Machine (#10–32 x 3/4")
5 104185 4 WASHER, Lock (#10)
6 – 1 BRAKE PUMP HANDLE ASSEMBLY
164797 1 HANDLE, Hand pump
164796 2 CLIP, Gripper
120094 2 BOLT, Round head machine (#10–32 x 0.63")
104185 2 WASHER, Lock (#10)
300450 2 NUT, Machine with nylon insert (#10–32)
7 (Ref.) – MAIN MANIFOLD ASSEMBLY
(For components, refer to Section 3.13)
8 126951 1 MAIN MANIFOLD ASSEMBLY MOUNTING HARDWARE
100397 4 • NUT (5/16"–18)
116107 4 • STUD, Mounting
104637 4 • WASHER, Lock (5/16")
9 (Ref.) – ELECTRICAL PANEL ASSEMBLY
(For components, refer to Section 3.14)
10 126830 1 ELECTRICAL PANEL BRACKET ASSEMBLY
126820DG 1 • BRACKET, Rubber mount
104000 1 • WASHER, Lock (1/4")
105980 3 • NUT (1/4"–20, Gr. 5)
125892 1 • BUMPER, Rubber mail
103940 1 • BOLT, Socket head (1/4"–20 x 1.25", Gr. 5)
103856 2 • BOLT, Hex head (1/4"–20 x 3/4", Grade)
103995 2 • WASHER, Flat (1/4")
11 (Ref.) – BRAKE VALVE ASSEMBLY
(For components, refer to Section 3.11)
12 147948 1 TILT ALARM SWITCH ASSEMBLY (No Outriggers)
146660 1 • SWITCH, Tilt alarm (9–30V)
120094 2 • Bolt, Hex head (#10–32 x 5/8")
104003 2 • NUT, Hex head (#10–32)
104185 2 • WASHER, Lock (#10)
104694 2 • WASHER, Flat (#10)
14 195217 1 SWITCH ASSEMBLY, Shut off and locking lever
108714 1 • MOUNT, lockout switch
119726 1 • SWITCH, Master disconnect (12 V)
15 117408 1 BOOT, Red battery
16 (Ref.) – CUSHION VALVE ASSEMBLY
(For components, refer to Section 3.9)
17 117398 33" TRIM, Protective

Parts list continued on the following page.

Rough Terrain Series SKYJACK, Page 67


Models 7127 & 7135
167318
3.7 Hydraulic/Electrical Cabinet Assembly (continued)

21

18 19

17

10

11
3
4
6 5

7
16 8
13

14 15 12 9

20

M10495AH_2

SKYJACK, Page 68 Rough Terrain Series


Models 7127 & 7135
167318
3.7 Hydraulic/Electrical Cabinet Assembly (continued)
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
Parts list continued from the previous page.

18 130198 1 CABINET LIGHT ASSEMBLY


130208 1 • LIGHT BULB (12 V)
127178 1 • LENS
19 115545 2 BOLT, Machine (#10–32 x 3/8")
20 132792 AR CLAMP, Cable Bundle (7/8")
132793 AR CLAMP, Cable Bundle (1.375")
21 (Ref.) – BASE CONTROL CONSOLE
(For components, refer to Section 3.16)

Rough Terrain Series SKYJACK, Page 69


Models 7127 & 7135
167318
3.8 Hydraulic Hose Connections – Hydraulic/Electrical Cabinet

11
12
13 10

8
2
3 4 5 6 7

M163255AA

SKYJACK, Page 70 Rough Terrain Series


Models 7127 & 7135
167318
3.8 Hydraulic Hose Connections – Hydraulic/Electrical Cabinet
Index Skyjack
Qty. Description
No. Part No.

1 102540 1 HOSE ASSEMBLY (1/4" diameter x 13")


2 (Ref.) – MOTION CONTROL VALVE ASSEMBLY
(For components, refer to Section 3.12)
3 119013 2 HOSE ASSEMBLY (1/2" diameter x 40")
4 (Ref.) – BRAKE VALVE ASSEMBLY
(For components, refer to Section 3.11)
5 128178 1 HOSE ASSEMBLY (3/8" diameter x 22")
6 111863 1 HOSE ASSEMBLY (3/8" diameter x 39")
7 128574 1 HOSE ASSEMBLY (1/2" diameter x 55")
8 (Ref.) – MAIN MANIFOLD ASSEMBLY
(For components, refer to Section 3.13)
9 128575 1 HOSE ASSEMBLY (3/8" diameter x 72")
10 (Ref.) – EMERGENCY LOWERING VALVE ASSEMBLY
(For components, refer to Section 3.10)
11 106516 1 HOSE ASSEMBLY (1/4" diameter x 27")
12 (Ref.) – CUSHION VALVE ASSEMBLY
(For components, refer to Section 3.9)
13 102522 1 HOSE ASSEMBLY (1/4" diameter x 24.5")

Rough Terrain Series SKYJACK, Page 71


Models 7127 & 7135
167318
3.9 Cushion Valve Assembly

4
9
3
10
2
1
11
5
6
7
12
4
13

M10361AB

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

– 127657 – CUSHION VALVE ASSEMBLY

1 107752DG 1 • CYLINDER, Cushion


2 106554 1 • FITTING, Reducer (O–ring, #6–#4)
3 103245 1 • FITTING, Tee (#4–#4–#4)
4 103324 2 • FITTING, Elbow 90° (#6–#4)
5 103613 1 • COIL, 12 V
6 112218 1 • VALVE, N.O. (Free wheeling)
7 103615 1 • MANIFOLD, Free wheeling
8 114579 1 • FITTING, Tee (06 JICM – 06 JICM – 06 ORBM)
9 103887 2 BOLT, Hex head (5/16"–18 x 3/4", Gr. 5)
10 102971 2 BRACKET, Conduit
11 103996 2 WASHER, Flat (5/16")
12 104637 2 WASHER, Lock (5/16")
13 100397 2 NUT, Hex head (5/16"–18, Gr. 5)

SKYJACK, Page 72 Rough Terrain Series


Models 7127 & 7135
167318
3.10 Emergency Lowering Valve Assembly

2
3
6
4

M10427AA

Index Skyjack
Qty. Description
No. Part No.
– 127610 – EMERGENCY LOWERING VALVE ASSEMBLY

1 119748 1 • BODY, Valve


2 107271 1 • VALVE, Manual directional
3 103995 2 • WASHER, Flat (1/4")
4 104000 2 • WASHER, Lock (1/4")
5 103857 2 • BOLT, Hex head (1/4"–20 x 1", Gr. 5)
6 103069 2 • FITTING, Straight (06 JICM – 06 ORBM)

Rough Terrain Series SKYJACK, Page 73


Models 7127 & 7135
167318
3.11 Brake Valve Assembly

10

11

12

7 8

6 5 4
M163254AB

Index Skyjack
Qty. Description
No. Part No.
– 163254 – BRAKE VALVE ASSEMBLY

1 164795 1 • MANIFOLD, Auto/manual brake


2 113752 1 • VALVE, Auto reset
3 164798 1 • PUMP, Cavity hand with lever
4 103070 2 • FITTING, Straight (O–ring, 06 JICM – 08 ORBM)
5 110554 1 • FITTING, Tee (08 JICM – 08 JICM – 08 ORBM)
6 110498 1 • FITTING, Reducer
7 103613 1 • COIL, 12 V (2 Prong valve)
8 103656 1 • VALVE, Poppet solenoid cartridge
9 103864 2 • BOLT, Hex head (5/16"–18 x 1", Gr. 5)
10 103404 2 • WASHER, Lock (5/16")
11 103996 2 • WASHER, Flat (5/16")
12 120039 1 • SPACER, Plate

SKYJACK, Page 74 Rough Terrain Series


Models 7127 & 7135
167318
3.12 Motion Control Valve Assembly

1
5

3 3

4
4

M133652AC

Index Skyjack
Qty. Description
No. Part No.
– 133659 1 MOTION CONTROL VALVE ASSEMBLY

1 110498 2 • FITTING, Reducer (08 JIC – 06 JIC)


2 132255 2 • FITTING, Tee (8 JIC –10 SAE – 8 JIC)
3 103470 2 • WASHER, Lock (1/2", Gr. 5)
4 103911 2 • BOLT, Hex head (1/2"–13 x 1", Gr. 5)
5 103071 3 • FITTING, Straight (08 JICM – 10 ORBM)
– 158524 1 • MOTION CONTROL VALVE ASSEMBLY

Rough Terrain Series SKYJACK, Page 75


Models 7127 & 7135
167318
3.13 Main Manifold Assembly

17

14
21 18 19
4
16 20
8 7
1

10
2 3
16

21

15 14 4 10
6

11

8 7 9 7 8 7

13 12

M163218AA

SKYJACK, Page 76 Rough Terrain Series


Models 7127 & 7135
167318
AB 3.13 Main Manifold Assembly
Index Skyjack
Qty. Description
No. Part No.
– 163218 – MAIN MANIFOLD ASSEMBLY

1 162837 1 • BLOCK, Manifold


2 139256 1 • DRIVE VALVE ASSEMBLY (Hytos)
128321 2 • • COIL, 12 V (Spool valve)
3 103942 4 • BOLT, Socket (1/4"–20 x 1.75, Gr. 5)
4 102659 7 • FITTING, Straight (08 JICM – 08 ORBM)
5 134243 1 • ORIFICE, Lowering (0.113" diameter)
6 121250 9 • FITTING, Plug hex socket (04 ORBM)
7 103613 4 • COIL, 12 V
8 103655 3 • VALVE, N.C. (#8)
9 103656 1 • VALVE, N.O. (#8) (Small pump dump)
10 104534 2 • VALVE, Relief
170920 1 • • SEAL KIT, Relief valve
11 104624 3 • VALVE, Pilot check
12 106272 1 • COIL, 12 V
13 114365 1 • VALVE, N.O. (#10) (Large pump dump)
14 103069 3 • FITTING, Straight (06 JICM – 06 ORBM)
15 112187 1 • FITTING, Hose barb
16 104437 4 • FITTING, Plug hex socket (06 ORBM)
104437 2 • FITTING, Plug hex socket (06 ORBM) (Outrigger option)
17 122419 1 • QUICK DISCONNECT ASSEMBLY (System pressure)
122365 1 • • FITTING, Elbow (#6–#6)
122385 1 • • COUPLER, Quick
114521 1 • • DUST CAP, 6600 Series
18 153336 – • STEER VALVE ASSEMBLY (Hytos)
153337 2 • • COIL, 12 V (Spool valve)
19 103920 4 • BOLT, Socket (#10–24 x 2.00, Gr. 5)
20 104567 1 • VALVE, Pilot check
21 (Ref.) – FITTINGS (Outrigger option)
(For components, refer to Section 6.4)

Rough Terrain Series SKYJACK, Page 77


Models 7127 & 7135
167318
3.14 Electrical Panel Assembly AD

32 16 31 29 30

34 28
33
46
48 44 45

27

50
42 L 49
43
41
47
35 2
27 3
14
4

26

8 6 7
17
10
18 11
38 39
12
13
15
14
16
25
9
37 36 23

40

24

22

19
21 20

M163414AB_3B

SKYJACK, Page 78 Rough Terrain Series


Models 7127 & 7135
167318
AD 3.14 Electrical Panel Assembly
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
– – – ELECTRICAL PANEL ASSEMBLY

1 147147DG 1 WELDMENT, Electrical panel


2 103014 1 GROMMET, Rubber (7/8")
3 103336 1 GAUGE, Hourmeter
4 117326 2 BREAKER, Circuit (20A)
5 (Ref.) – BREAKER, Circuit (15A) (Hydraulic generator option)
(For components, refer to Section 6.13)
6 125893 1 BUMPER, Rubber (Female)
7 103892 1 BOLT, Hex head (1/4"–20 x 5/8", Gr. 5)
8 115649 1 NUT, Hex nylon lock (1/4"–20, Gr. 5)
9 130082 1 HANDLE, Electric panel
10 103856 2 BOLT, Hex head (1/4"–20 x 3/4", Gr. 5)
11 103995 2 WASHER, Flat (1/4")
12 104000 2 WASHER, Lock (1/4")
13 103980 2 NUT, Hex head (1/4"–20, Gr. 5)
14 103011 2 TERMINAL BLOCK, (12P large)
15 103956 6 SCREW, Round head machine (#6–32 x 1)
16 103985 8 NUT, Hex head (#6–32)
17 103271 6 SOCKET, Dual relay
18 102479 16 SOCKET, Single relay
19 129167 1 ELECTRICAL PANEL CONTROL CABLE ASSEMBLY
114476 1 • FEMALE CONNECTOR ASSEMBLY (32 pin)
114465 1 • • HOUSING ASSEMBLY
132787 1 • • • HOUSING
132109 1 • • • CONNECTOR, Strain relief
114467 1 • • INSERT, Female (Pins 1–16)
114468 1 • • INSERT, Female (Pins 17–32)
115401 60 • FERRULE (18 GA)
115274 114" • CABLE, Control 18GA/30
20 (Ref.) – BASE CONTROL CONSOLE
(For components, refer to Section 3.16)
21 (Ref.) – HARNESS, Engine Sensors and Control (Kubota Diesel)
(For components, refer to Section 5.8)
22 127692 1 HARNESS, Engine pull–out
117587 1 • PLUG, Connector (12 pin)
117593 10 • SOCKET, Female contact (14–16)
117594 2 • SEAL, Connector
117589 1 • PLUG, Connector wedge (12 pin)
105359 1 • TERMINAL, FE 14–16 GA #6 insl. blue
23 103319 1 CAPACITOR, 35V (1000UF)
117679 1 CAPACITOR, 35V (3300UF)

Parts list continued on the following page.

Rough Terrain Series SKYJACK, Page 79


Models 7127 & 7135
167318
3.14 Electrical Panel Assembly (Continued) AD

32 16 31 29 30

34 28
33
46
48 44 45

27

42 L 49
43
41
47
35 2
27 3
14
4

26

8 6 7
17
10
18 11
38 39
12
13
15
14
16
25
9
37 36 23

40

24

22

19
21 20

M163414AB_3B

SKYJACK, Page 80 Rough Terrain Series


Models 7127 & 7135
167318
AD 3.14 Electrical Panel Assembly (Continued)
Index Skyjack
Qty. Description
No. Part No.
- - - Parts list continued from previous page.

24 132807 1 DIODE ASSEMBLY, 2 diodes green (D17A, D18A)


130665 1 DIODE ASSEMBLY, 2 diodes white/red (D15A–1, D16A–1)
127683 1 DIODE ASSEMBLY, 2 diodes brown/red (D09, D35–2)
102921 2 • DIODE (6 A.)
127682 1 DIODE ASSEMBLY, 3 diodes brown (D15A–2 thru D30)
127684 1 DIODE ASSEMBLY, 1 diode red/blue (D44)
127685 1 DIODE ASSEMBLY, 1 diode blue/red (D19A)
127687 1 DIODE ASSEMBLY, 1 diode red/black (D14B–1)
127688 1 DIODE ASSEMBLY, 1 diode green/red (D28A)
127758 2 DIODE ASSEMBLY, 1 diode blue/yellow (D13A & D14B–2)
102921 1 • DIODE (6 A.)
102921 1 DIODE (6 A.)
25 127679 1 HARNESS, Motor 2–Speed
103256 108" • CABTIRE (18/2)
102921 1 • DIODE
26 114694 2 TRACK, Relay (12")
27 103964 5 SCREW, Round head machine (#10–32 x 1/4")
28 (Ref.) – OUTRIGGER ELECTRICAL PANEL ASSEMBLY
(For components, refer to Section 6.6)
29 103743 1 FLASHER, 12 / 24 V
103962 1 • SCREW, Round head machine (#10–32 x 1/2")
30 132793 1 CLAMP, Plastic Clamp (1.25")
31 103105 1 TERMINAL Block (16 position)
32 103955 2 SCREW, Round head machine (#6–32 x 3/4")
33 (Ref.) 1 MAIN MANIFOLD HARNESS
(For components, refer to Section 3.15)
34 108170 1 TERMINAL, Double bar
35 117398 11.7 TRIM, Protective rubber (ANSI)
127501 11.7 TRIM, Protective rubber (ANSI with PASV)
36 103316 16 RELAY, Single (12 V) (ANSI)
103316 17 RELAY, Single (12 V) (ANSI with PASV)
37 121459 16 CLIP, Single Relay mounting (ANSI)
121459 17 CLIP, Single Relay mounting (ANSI with PASV)
38 103207 6 RELAY, Double (12 V)
39 121460 6 CLIP, Double relay mounting
40 (Ref.) – HARNESS, Hydraulic generator option control
(For components, refer to Section 6.13)
41 163413 1 LABEL, Lower relay names
42 195054 1 LABEL, Upper relay names
43 127035 3 RELAY, 12 V 40 Amp
44 163241 1 SPACER, ECU / OEM
45 104185 2 WASHER, Lock (#10)
46 103963 1 SCREW, Round head machine (#10–32 x 1.5")
47 172066 1 LABEL, 30CCR
48 172064 1 LABEL, 15CR1
49 172065 1 LABEL, 16CR1
L (Ref.) – LABELS
(Refer to Section 7.0)

Rough Terrain Series SKYJACK, Page 81


Models 7127 & 7135
167318
3.15 Main Manifold Harness

7 1

3 4 2
5 6

M147198AA_M147198AA

Index Skyjack
Qty. Description
No. Part No.
– 147287 – MAIN MANIFOLD HARNESS

1 127316 2 • CONNECTOR, Solenoid with diode (Grey)


2 127315 2 • CONNECTOR, Solenoid with diode (Black)
3 117579 1 • CONNECTOR, Plug (4 pins)
4 117581 1 • CONNECTOR, Plug wedge (4 pins)
5 117594 1 • CONNECTOR, Plug (4 pins)
6 117593 3 • CONNECTOR, Contact socket (14–16)
7 102921 9 • DIODE
8 (Ref.) – • CONTACT BLOCKS
(For components, refer to Section 3.16)

SKYJACK, Page 82 Rough Terrain Series


Models 7127 & 7135
167318
AC 3.16 Base Control Assembly

2 1

3
4

M147200AA_M147202AA

Index Skyjack
Qty. Description
No. Part No.
1 195202 – ENABLE SWITCH
147211 1 • HEAD, Push button (Green)
147054 1 • BLOCK, Contact (N.O.)
147056 1 • LATCH
2 194747 – PLATFORM UP/DOWN SWITCH
147069 1 • HEAD, Selector Switch
147054 2 • BLOCK, Contact (N.O.)
147056 1 • LATCH
3 144647 – EMERGENCY STOP SWITCH
147051 1 • HEAD, Stop Switch
147056 1 • LATCH
147229 1 • LED BLOCK, Red 12 V
147053 1 • BLOCK, Contact (N.C.)
4 102956 1 PLUG, Snap–in (7/8)

L (Ref.) – LABELS
(Refer to Section 7.0)

Rough Terrain Series SKYJACK, Page 83


Models 7127 & 7135
167318
3.17 Propane Tank Tray Assembly

4 2

18
7

17

9 1

10 16
11 15
12
12
13
14 11 4 3

M126787AD

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

– 126787DG 1 PROPANE TANK TRAY ASSEMBLY


1 126771DG 1 • WELDMENT, Propane Tank Tray
2 145976 1 • TANK, Propane
3 103472 4 • WASHER, Flat (3/8")
4 104606 4 • NUT, Hex nylon lock (3/8"–16, Gr. 5)
5 127790DG 1 • PROPANE COVER ASSEMBLY
6 103962 2 • • SCREW, Machine (#10–32 x 1/2")
7 127821 1 • • CLAMP, Hook type
8 104694 2 • • WASHER, Flat (#10)
9 104185 2 • • WASHER, Lock (#10)
10 104003 2 • • NUT, Machine (#10–32, Gr. 5)
11 103980 3 • • NUT, Hex (1/4"–20, Gr. 5)
12 104000 3 • • WASHER, Lock (1/4")
13 103995 2 • • WASHER, Flat (1/4")
14 125893 1 • • BUMPER, Rubber female
15 128391 2 • • MOUNT, Generator vibration
16 103856 2 • • BOLT, Hex head (1/4"–20 x 3/4", Gr. 5)
17 127789DG 1 • • WELDMENT, Cover
18 103859 1 • • BOLT, Hex head (1/4"–20 x 1.5", Gr. 5)

SKYJACK, Page 84 Rough Terrain Series


Models 7127 & 7135
167318
4.0 Axle Related Parts

Rear Axle Assembly 4.9

Drive Motor Assembly 4.6

Front Driveshaft Assembly 4.4

Front Axle Assembly 4.2

Brake Mount &


4.7
Brake Assembly

4.8 Rear Drive Assembly

4.5 Center Drive Assembly


4
4.1 Front Axle Hardware

4.3 Steer Cylinder Assembly

Rough Terrain Series SKYJACK, Page 85


Models 7127 & 7135
167318
4.1 Front Axle Hardware

22 23
24
17

1
16 18

15

20
14
19
21
13
3 2
12

2
11 10 4
2

8 7 6

M126784AG

SKYJACK, Page 86 Rough Terrain Series


Models 7127 & 7135
167318
4.1 Front Axle Hardware
Index Skyjack
Qty. Description
No. Part No.
– 126748 – FRONT AXLE 4 WHEEL DRIVE ASSEMBLY

1 (Ref.) 1 • AXLE ASSEMBLY, Front


(For components, refer to Section 4.2)
2 300689 2 • 3" U–Bolt Clamp
3 129288 1 • BRACKET, Steering cylinder
4 103999 8 • WASHER, Lock 3/8"
5 104002 1 • WASHER, Lock 3/4"
6 705240 1 • NUT, Hex head 3/4"– 10
7 114699 10 • CAP, 1/8" Plastic grease
8 102028 4 • SPACER, Steering clevis
9 (Ref.) 1 • CYLINDER ASSEMBLY, Steering
(For components, refer to Section 4.3)
10 103473 4 • BOLT, Hex head 3/8"– 16 1" Gr. 5
11 114740 4 • BOLT, Hex head 1/2"– 20 x 1–3/4"
12 103893 1 • BOLT, Hex head 3/4"– 10 x 3–1/2" Gr. 8
13 113489 1 • BOLT, Hex head 3/4"– 10 x 3–1/4" Gr. 8
14 102030 1 • ARM, Steering
15 101808 1 • WASHER, Flat 1 SAE
16 120845 1 • SUPPORT, Steer arm
17 100252 1 • NUT, Hex head jam 3/4"–10
18 120191 1 • NUT, Castle tie rod
19 109601 1 • PIN, Cotter (#CP–17)
20 102029 1 • CAP, Lower king pin – RH side
21 103513 1 • FITTING, Grease nipple (1/4"–28 straight)
22 126361 8 BOLT, Hex head (1/2"–13 x 1.75", Gr. 8)
23 126286 8 WASHER, Lock (1/2")
24 123856 8 NUT, Hex (1/2"–13, Gr. 8)

Rough Terrain Series SKYJACK, Page 87


Models 7127 & 7135
167318
4.2 Front Axle Assembly

37
38
39
38
40
46
41

33
17 1 10 34
9 35
11 36
8
17 1 30
7
12
5
26
24
19
14 18 23
15
20 27

28
29

13

16
21
22 31
45
43 25
47
32
44

2
6
5
42
4
3
48

MTIF–1028AD

SKYJACK, Page 88 Rough Terrain Series


Models 7127 & 7135
167318
4.2 Front Axle Assembly
Index Skyjack
Qty. Description
No. Part No.
– – – AXLE ASSEMBLY, Final front drive

– 103337 1 • AXLE ASSEMBLY, Front drive (Dana 60)


2 113927 1 • • DRIVE GEAR AND PINION SET
3 113928 1 • • SLINGER, Inner pinion
4 113880 1 • • BEARING ASSEMBLY, Inner pinion
5 113929 AR • • KIT, Pinion adjusting shim
6 113930 1 • • SLINGER, Inner pinion bearing
7 113883 1 • • BEARING ASSEMBLY, Outer pinion
8 113884 1 • • SEAL, Pinion
9 113885 1 • • WASHER, Pinion nut
10 113886 1 • • NUT, Pinion
11 113887 1 • • YOKE ASSEMBLY, End
12 108394 1 • • COVER, Carrier
13 113888 1 • • PLUG, Carrier cover
14 113889 2 • • BEARING ASSEMBLY, Differential
15 113931 AR • • KIT, Differential bearing shim
16 113932 12 • • BOLT, Drive gear
17 113892 1 • • PLUG, Vent
18 113933 1 • • SEAL AND GUIDE ASSEMBLY
19 108392 AR • • KIT, King pin seal and bearing
20 113934 1 • • TIE ROD ASSEMBLY
113792 1 • • • END, Tie rod RH
113793 1 • • • END, Tie rod LH
21 120191 1 • • NUT, Castle tie rod
22 122071 2 • • COTTER PIN (1/8"x2")
23 113895 2 • • RETAINER, Spring
24 113896 2 • • SPRING, Upper king pin
25 113897 1 • • CAP, Lower king pin – LH side
102029 1 • • CAP, Lower king pin – RH side (not shown)
26 113898 2 • • GASKET, Upper king pin
27 108388 2 • • BUSHING, Upper king pin
28 105817 2 • • PIN, Upper king
29 113732 1 • • KNUCKLE, Steering LH (shown)
113733 1 • • KNUCKLE, Steering RH (opposite)
30 113899 2 • • CAP, Upper king pin
31 113900 2 • • JOINT, Universal drive
32 113901 AR • • KIT, Spindle bearing and seal
33 113902 2 • • SPINDLE ASSEMBLY
34 108393 2 • • SEAL, Wheel hub
35 108390 2 • • BEARING ASSEMBLY, Inner hub
36 113903 2 • • HUB, Wheel
111719 16 • • • STUD, Wheel
37 108391 2 • • BEARING ASSEMBLY, Outer hub
38 113904 2 • • NUT, Bearing retaining
39 113905 2 • • WASHER, Retaining nut lock
40 119180 2 • • SPACER, Drive gear
41 113907 2 • • CAP, Hub

Part list continued on the following page.

Rough Terrain Series SKYJACK, Page 89


Models 7127 & 7135
167318
4.2 Front Axle Assembly (continued)

37
38
39
38
40
46
41

33
17 1 10 34
9 35
11 36
8
17 1 30
7
12
5
26
24
19
14 18 23
15
20 27

28
29

13

16
21
22 31
45
43 25
47
32
44

2
6
5
42
4
3
48

MTIF–1028AD

SKYJACK, Page 90 Rough Terrain Series


Models 7127 & 7135
167318
4.2 Front Axle Assembly (continued)
Index Skyjack
Qty. Description
No. Part No.
Part list continued from previous page.

42 113935 1 • • DIFFERENTIAL ASSEMBLY


43 113936 1 • • • GEAR SET, Internal differential
44 113937 AR • • • KIT, Disc and plate
45 117082 2 • • SHAFT AND JOINT ASSEMBLY (Includes item #29)
46 119179 1 • • GEAR, Drive (30 teeth)
113906 1 • • GEAR, Drive (35 teeth)
119181 2 • • • RING, Snap
47 708440 1 • • SLINGER
48 113910 8 • • BOLT, Differential case bolt

Rough Terrain Series SKYJACK, Page 91


Models 7127 & 7135
167318
4.3 Steer Cylinder Assembly

7
K

2
8

11 3
2

5 4
5 6

2 1

10
9

M10516AA

Index Skyjack
Qty. Description
No. Part No.
– – – STEER CYLINDER ASSEMBLY

1 120404 1 • WELDMENT, Cylinder barrel


2 104114 2 • RING, Retaining
3 102025 2 • BEARING, Spherical
4 103513 1 • FITTING, Grease
5 132565 2 • CAP, Grease fitting (Not Shown)
6 104350 1 • FITTING, Grease (1/4"–28 90°)
7 120401 1 • GLAND, Front end
8 113347 1 • ROD, Steering
9 120633 1 • PISTON, Cylinder
10 103830 1 • NUT, Lock (0.312–11, Gr. 8)
11 114578 2 FITTING, Elbow, 90° (6–6 orb)

K 121108 1 KIT, Seal Repair

SKYJACK, Page 92 Rough Terrain Series


Models 7127 & 7135
167318
4.4 Front Driveshaft Assembly

10

7
1 2
6

8 9

M10379AC

Index Skyjack
Qty. Description
No. Part No.
1 136265 1 BEARING STRAP ASSEMBLY
2 126670 1 FRONT DRIVESHAFT ASSEMBLY
3 103084 1 • U–BOLT KIT (If equipped)
4 126356 1 • SHAFT, Front drive
5 105863 2 • KIT, Universal joint
6 103099 1 • YOKE, Shaft
7 900542 1 BOOT, Output shaft
8 (Ref.) – CENTER DRIVE ASSEMBLY
(For components, refer to Section 4.5)
9 (Ref.) – DRIVE MOTOR ASSEMBLY
(For components, refer to Section 4.6)
10 (Ref.) – REAR DRIVE ASSEMBLY
(For components, refer to Section 4.8)

Rough Terrain Series SKYJACK, Page 93


Models 7127 & 7135
167318
4.5 Center Drive Assembly AB

11

10

9
8

4
5

6 7

12

M128282AF

SKYJACK, Page 94 Rough Terrain Series


Models 7127 & 7135
167318
AB 4.5 Center Drive Assembly
Index Skyjack
Qty. Description
No. Part No.
– 128283 – CENTER DRIVE ASSEMBLY

1 157770 14 • NUT, Centerlock (zp, 5/16"–18, Gr. 8)


2 128275 1 • HOUSING, Transfer case (Rear)
3 157773 1 • GEAR AND SHAFT ASSEMBLY (66T)
157768 1 • • GEAR AND SHAFT
900321 2 • • BEARING (#6210)
4 128274 1 • HOUSING, Transfer case (Front)
5 133383 20 • SEALANT, RTV (mL)
6 128285 2 • GASKET, Drain plug 3/4"
7 128284 2 • PLUG, Oil drain
8 157771 14 • BOLT, Hex head cap (zp, 5/16"–18 x 1.25", Gr. 5)
9 900328 3 • SEAL, Oil, double lip metric type TC
10 156717 1 • PINION ASSEMBLY (31T)
157765 1 • • GEAR, Pinion & input shaft (with cap)
900321 2 • • BEARING (#6210)
11 128286 2 • PIN, Dowel (3/8" diameter x 1.25")
12 (Ref.) – OIL, Gear
(Refer to Table on Section 8.1)

Rough Terrain Series SKYJACK, Page 95


Models 7127 & 7135
167318
4.6 Drive Motor Assembly AD

11

9
10
8

6 7

5
4
2 3

M133662AC_1

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

1 (Ref.) – CENTER DRIVE ASSEMBLY (For components, refer to Section 4.5)


2 133626 1 CENTER DRIVE MOTOR ASSEMBLY
3 121602 1 • FITTING, Tee (06 JICM – 04 ORBM – 06 JICM)
4 103910 2 • BOLT, Hex head (1/2"–13 x 1.25", Gr. 8) (Use Loctite 242 or equivalent)
5 103470 2 • WASHER, Lock (1/2")
6 102659 2 • FITTING, Straight (08 JICM – 08 ORBM)
7 104436 2 • REDUCER, Fitting
8 109311 1 • MOTOR, 2 Speed drive
103623 1 • • VALVE, Series/parallel
355113 1 • • MANIFOLD, Motor
103613 1 • • COIL, Series/parallel valve
115340 4 • • CHECK BALL
115338 1 • • SEAL KIT
204636 1 • • VALVE ASSEMBLY, Solenoid
204649 1 • • • COIL – 1/2" I.D.
204650 1 • • • VALVE, Solenoid Cartridge Spool – 3–way
10 108003 1 • HOSE, Hydraulic line (16")
9 113348 1 FITTING, Elbow (#6–#4)
11 128788DG 1 HYDRAULIC MOTOR COVER ASSEMBLY
114148DG 1 • COVER, Hydraulic motor
101632 2 • BOLT, Hex head (3/8"–16 x 3/4", Gr. 5)
103472 2 • WASHER, Flat (3/8")
103999 2 • WASHER, Lock (3/8")

SKYJACK, Page 96 Rough Terrain Series


Models 7127 & 7135
167318
AD 4.7 Brake Mount and Brake Assembly

11

1
10
2

7
6
5

M163187AA

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

– 163187DG – BRAKE MOUNT AND BRAKE ASSEMBLY

1 161039DG 1 • MOUNT, Brake


2 700575 2 • NUT, Torque lock (3/4"–10, Grade C)
3 107949 2 • NUT, Hex head jam (0.5–13)
4 103909 2 • BOLT, Hex head (0.5–13 x 1.25, Gr. 5)
5 163175 1 • CALIPER, Brake
209416 1 • • KIT, Spring
166449 1 • • KIT, Brake Pad
166519 2 • • • ASSEMBLY, Lining and carrier
166453 1 • • • BOLT, Socket head cap screw (3/8"–16 x 4.50")
103978 2 • • • NUT, Hex head (3/8"–16)
6 103830 2 • NUT, Torque lock (5/8"–11, Grade C)
7 103978 4 • NUT, Hex head (0.625–16, Gr. 5)
8 101297 4 • BOLT, Hex head (0.375–16 x 1.25, Gr. 5)
9 111961 2 • MOUNT, Neoprene brake (1/8")
10 100352 4 • WASHER, Flat (0.625)
11 103898 2 • BOLT, Hex head (5/8"–11 x 1.75", Gr. 5)

Rough Terrain Series SKYJACK, Page 97


Models 7127 & 7135
167318
4.8 Rear Drive Assembly AB

18

17

16
15

14

19 13

20
10
9 12
8
22
21 7
11
6
5

M163186AC

SKYJACK, Page 98 Rough Terrain Series


Models 7127 & 7135
167318
AB 4.8 Rear Drive Assembly
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
1 (Ref.) 1 CENTER DRIVE & HYDRAULIC MOTOR ASSEMBLY
(For components, refer to Section 4.5)
2 103470 4 WASHER, Lock (1/2")
3 111420 4 BOLT, Hex head (1/2"–13 x 4.5, Gr. 5)
4 126669 1 REAR DRIVESHAFT ASSEMBLY
5 155764 1 BRAKE, Disc
6 103977 4 NUT, Hex head (7/16"–14, Grade B)
7 104636 4 WASHER, Lock (7/16")
8 119313 4 WASHER, Flat (7/16")
9 111117DG 1 WELDMENT, Brake skid bottom
10 702960 4 NUT, Hex head (7/16"–20, Gr. 8)
11 123856 8 NUT, Hex head (1/2"–13, Grade C)
12 126286 8 WASHER, Lock (1/2", Gr. 8)
13 (Ref.) – REAR AXLE ASSEMBLY
(For components, refer to Section 4.9)
14 126361 8 BOLT, Hex head (1/2"–13 x 1.75", Gr. 8)
15 100309 2 BUSHING, Fiberglide (1" dia.)
16 100695 4 BUSHING, Fiberglide (1–1/2" dia.)
17 128801 4 BOLT, Hex head (7/16"–14 x 1.75, Gr. 5)
18 (Ref.) – BRAKE MOUNT & BRAKE ASSEMBLY
(For components, refer to Section 4.7)
19 107949 4 NUT, Hex head (1/2"–13)
20 104636 4 WASHER, Lock (7/16")
21 300603 4 BOLT, Hex head (7/16"–20 x 2, Gr. 8)
22 300603 4 BOLT, Hex head (7/16"–20 x 2, Gr. 8)
23 900542 1 BOOT, Output shaft

Rough Terrain Series SKYJACK, Page 99


Models 7127 & 7135
167318
4.9 Rear Axle Assembly

11
10

9
8

7 5

6 4
4
3

17
2

16

14
23
15
24

23
18
26
25
ow AL

19
sh TI
n)
ot EN

21
(n FER
F
DI

20 29
22
12 13
27
28
30
M800–44

SKYJACK, Page 100 Rough Terrain Series


Models 7127 & 7135
167318
AB 4.9 Rear Axle Assembly
Index Skyjack
Qty. Description
No. Part No.
– – – FINAL REAR DRIVE AXLE ASSEMBLY

– 106383 1 • REAR DRIVE AXLE ASSEMBLY


2 113938 1 • • DRIVE GEAR AND PINION ASSEMBLY
3 113939 1 • • INNER PINION BEARING ASSEMBLY (Includes item 4)
4 113940 AR • • KIT, Pinion adjusting shim
5 113882 1 • • SLINGER, Inner pinion
6 113883 1 • • OUTER PINION BEARING ASSEMBLY
7 113930 1 • • SLINGER, Inner pinion bearing
8 113884 1 • • SEAL, Pinion
9 113914 1 • • END YOKE ASSEMBLY
10 113885 1 • • WASHER, Pinion nut
11 113886 1 • • NUT, Pinion
12 108394 1 • • COVER, Carrier
13 113888 1 • • PLUG, Carrier cover
16 113889 2 • • DIFFERENTIAL BEARING ASSEMBLY
17 113912 AR • • KIT, Differential shim
18 113941 2 • • SEAL, Hub
19 113942 2 • • INNER WHEEL BEARING ASSEMBLY
20 113943 2 • • OUTER WHEEL BEARING ASSEMBLY
21 113944 2 • • HUB, Wheel
111719 16 • • • STUD, Wheel
22 113919 16 • • STUD, Axle hub
23 113945 4 • • NUT, Spindle
24 113946 2 • • WASHER, Spindle
25 114903 1 • • SHAFT, Flanged axle (Left Hand) (Shown)
26 113947 1 • • SHAFT, Flanged axle (Right Hand)
27 113924 16 • • ADAPTER, Stud nut
28 113925 16 • • NUT, Stud
29 113948 1 • • DIFFERENTIAL ASSEMBLY (Detroit Locker) (Not Shown)
30 (Ref.) – • • • OIL, Gear
(Refer to Table on Section 8.1)

Rough Terrain Series SKYJACK, Page 101


Models 7127 & 7135
167318
Notes
5.0 Engine Related Parts

Kubota Diesel Engine Assembly 5.5

Kubota Dual Fuel Engine Assembly 5.11

Air Intake Filter Assembly


5.6
(Kubota Diesel)
Air Cleaner Assembly
5.12
(Kubota Dual Fuel)

Engine Rollout 5.1


Tray Assembly
5.7 Exhaust Assembly (Kubota Diesel)

Battery Assembly 5.2 5.13 Exhaust Assembly (Kubota Dual Fuel)

Engine Control Panel 5.3

Engine Tray Lock Assembly 5.4

5
5.8 Engine Harness (Kubota Diesel) 5.14 Fuel Hose Connection (Kubota Dual Fuel)

5.10 Fuel Line & Filter Mounting (Kubota Diesel) 5.9 Hydraulic Pump Assembly

Rough Terrain Series SKYJACK, Page 103


Models 7127 & 7135
167318
5.1 Engine Rollout Tray Assembly (Kubota Engine)

11 12

9 10 8

29 28

13 14 4 5
15
20 16
3
21
2 3
25 19 18 17

19 22

23
2

25 22 19 26 18 19 27
24

M143550AB–1

SKYJACK, Page 104 Rough Terrain Series


Models 7127 & 7135
167318
AC 5.1 Engine Rollout Tray Assembly (Kubota Engine)
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
A – – ASSEMBLY, Engine tray (Kubota diesel engine)
B – – ASSEMBLY, Engine tray (Kubota dual fuel engine)

1 142273DG 1 WELDMENT, Engine tray


2 103914 2 BOLT, Hex head (3/8"–16 x 3.75", Gr. 5), A
123708 2 BOLT, Hex head (3/8"–16 x 4.25", Gr. 5), B
3 104606 2 NUT, Hex head, nylon lock (3/8"–16, Gr. 5)
4 133789DG 1 BRACKET, E–chain
5 – – HARDWARE, E–chain bracket
103887 2 • BOLT, Hex head (5/16"–18 x 3/4", Gr. 5)
103404 2 • WASHER, Lock (5/16")
103864 2 • BOLT, Hex head (5/16"–18 x 1", Gr. 5)
103996 2 • WASHER, Flat (5/16")
100397 2 • NUT, Hex head (5/16"–18, Gr. 5)
6 129769 1 GUARD, Engine front
7 134175 1 SOUND PROOFING ASSEMBLY, A
(For Model 71xx with serial number 34 003 280 and below)
134172 1 • INSULATION (Left hand)
134173 1 • INSULATION (Right hand)
134174 1 • INSULATION (Rear)
134179 1 • INSULATION (Top)
8 133231 1 COVER, Engine
124037 1 COVER, Kubota engine (Models equipped with purifier)
9 – – RADIATOR PLATE ASSEMBLY, A
148216DG 1 • PLATE, Radiator
139362 1 • TRIM, Rubber
148220 1 • TRIM
– – RADIATOR PLATE ASSEMBLY, B
143705DG 1 • PLATE, Radiator
133947 1 • TRIM
143676 1 • TRIM
10 – – HARDWARE, Radiator plate
104608 6 • BOLT, HHCS (M6 – 1 x 10, Gr. 8.8), A
121758 6 • WASHER, Lock (M6), A
600582 6 • WASHER, Flat (M6), A
104608 4 • BOLT, hex Head (M6–1.0 x 16), B
133219 4 • WASHER, Flat (M6), B
121758 4 • WASHER, Lock (M6), B
11 133851DG 1 BRACKET, Radiator plate support, B
12 – – HARDWARE, Radiator plate, B
103857 1 • BOLT, Hex head (1/4"–20 x 1", Gr. 5)
103980 3 • NUT, Hex head (1/4"–20, Gr. 5)
103995 4 • WASHER, Flat (1/4")
100400 2 • WASHER, Lock (1/4")
100616 1 • GROMMET, Rubber

Parts list continued on the following page.

Rough Terrain Series SKYJACK, Page 105


Models 7127 & 7135
167318
5.1 Engine Rollout Tray Assembly (Kubota Engine) (Continued)

11 12

9 10 8

29 28

13 14 4 5
15
20 16
3
21
2 3
25 19 18 17

19 22

23
2

25 22 19 26 18 19 27
24

M143550AB–1

SKYJACK, Page 106 Rough Terrain Series


Models 7127 & 7135
167318
5.1 Engine Rollout Tray Assembly (Kubota Engine) (Continued)
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
Parts list continued from the previous page.

13 147142 1 RESERVOIR, Coolant


14 – – HARDWARE, Coolant reservoir
103887 2 • BOLT, Hex head (5/16"–18 x 3/4", Gr. 5)
103996 2 • WASHER, Flat (5/16")
100397 2 • NUT, Hex head (5/16"–18, Gr. 5)
103404 2 • WASHER, Lock (5/16")
15 136077DG 2 BRACKET, Regulator, B
16 – – HARDWARE, Regulator bracket
103864 4 • BOLT, Hex head (5/16"–18 x 1", Gr. 5)
103404 4 • WASHER, Lock (5/16")
103996 4 • WASHER, Flat (5/16")
100397 2 • NUT, Hex head (5/16"–18, Gr. 5)
17 136976 2 PAD, Rubber, B
18 111351 2 ROLLER (2.75" OD x 7/8" ID x 1.187)
19 116621 4 SHIM, Slide out pin
20 702507 2 NUT, Lock (1/2"–13)
21 103904 2 BOLT, Hex head (1/2"–13 x 2", Gr. 5)
22 142360 2 ROLLER, Engine plate w/bearing
23 (Ref.) – BATTERY, 12 V (WET)
(For components, refer to Section 5.2)
24 (Ref.) – ENGINE TRAY LOCK ASSEMBLY (Left hand / Right hand)
(For components, refer to Section 5.4)
25 116494 2 BUMPER, Rubber
26 111954 1 ASSEMBLY, Engine guard door latch
102780 1 • LATCH, Right hand rotary
103404 3 • WASHER, Lock (5/16")
103864 3 • BOLT, Hex head (5/16"–18 x 1", Gr. 5)
103857 1 • BOLT, Hex head (1/4"–20 x 1", Gr. 5)
104000 6 • WASHER, Lock (1/4")
103980 1 • NUT, Hex head (1/4"–20, Gr. 5)
111534 1 • KNOB, Rotary latch
27 (Ref.) – PANEL, Engine Control
(For components, refer to Section 5.3)
28 132935 – ENERGY CHAIN ASSEMBLY
103864 6 • BOLT, Hex head (5/16"–18 x 1", Gr. 5)
103996 6 • WASHER, Flat (5/16")
103984 4 • NUT, Hex head, nylon lock (5/16"–18, Gr. 5)
132973 1 • HOSE CARRIER ASSEMBLY (14 Link)
29 122998 1 • • BRACKET, Carrier assembly mounting (Male)
122999 1 • • BRACKET, Carrier assembly mounting (Female)

Rough Terrain Series SKYJACK, Page 107


Models 7127 & 7135
167318
5.2 Battery Assembly

11

8 10

9
7

2
3

M10490AA

SKYJACK, Page 108 Rough Terrain Series


Models 7127 & 7135
167318
5.2 Battery Assembly
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
– 128635 – BATTERY ASSEMBLY

1 103295 1 • BATTERY, 12 V (WET)


2 128565DG 1 • TRAY, Battery
3 103860 4 • BOLT, Hex head (1/4"–20 x 1.75", Gr. 5)
4 128571 4 • SLEEVE, Battery tray anti–vibration
5 100616 8 • GROMMET (RB–220)
6 115649 4 • NUT, Hex head, nylon lock (1/4"–20, Gr. 5)
7 128632 1 • ADAPTER ASSEMBLY (300 A fuse positive battery post)
128596 1 • • CLAMP, Battery post single
128595 1 • • FUSE (300 A)
128597 1 • • NUT, Battery post insulated
8 128620 1 • ADAPTER (Negative battery post to 5/16" stud)
9 128570DG 1 • BRACKET, Battery hold down
10 128572 1 • BATTERY HOLD DOWN ROD ASSEMBLY
11 – – BATTERY CABLES
128582 1 • CABLE ASSEMBLY (Battery to starter positive)
128578 1 • CABLE ASSEMBLY (Starter to emergency disconnect positive)
119572 1 • CABLE ASSEMBLY (Alternator to starter positive)
128583 1 • CABLE ASSEMBLY (Battery to engine block negative)
119557 1 • CABLE ASSEMBLY (Engine block to carrier track ground negative)
128822 1 • CABLE ASSEMBLY (Carrier track ground to cabinet ground negative)

Rough Terrain Series SKYJACK, Page 109


Models 7127 & 7135
167318
5.3 Engine Control Panel

10

A B
1 1
11 12

2 2

8
3
13

9
4

3
14
15 11 16 17
L L

5 6 6 7 5 6 6 7 18

M141841AC_1_M148340AD1

SKYJACK, Page 110 Rough Terrain Series


Models 7127 & 7135
167318
AB 5.3 Engine Control Panel
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
A – – DIESEL FUEL ENGINE ELECTRICAL ASSEMBLY
B – – DUAL FUEL ENGINE ELECTRICAL ASSEMBLY

1 152103DG 1 PANEL, Engine control front


2 124446 1 SWITCH, Toggle (Off/On/Start)
3 102853 1 SWITCH, Toggle
4 132884 1 LIGHT, Indicator (Glow plug), A
5 103892 1 • BOLT, Hex head (1/4"–20 x 5/8")
6 104000 2 • WASHER, Lock (1/4")
7 112495 1 • BOLT, Hex head (1/4"–20 x 3/8")
8 115747 1 SWITCH, Toggle (Gas/Propane), B
9 300831 2 SCREW, Machine flat head (#10–32 x 5/8")
10 141838DG 1 COVER, Engine control panel rear
11 104185 4 • WASHER, Lock (#10)
12 104003 2 • NUT, Machine (#10–32, Gr. 5)
13 127035 2 RELAY, 12 V, 40A
14 132883 1 TIMER, Glow plug, A
15 117398 4" TRIM, Protective
16 103962 2 • SCREW, Machine (#10–32 x 1/2")
17 104694 2 • WASHER, Flat (#10)
18 147969 1 HARNESS, Engine Wiring, Kubota D1105, A
148338 1 HARNESS, Engine Wiring, Kubota DF972, B
(For Kubota diesel components, refer to Section 5.8)
(For Kubota dual fuel components, refer to Section 5.11)
L (Ref.) – LABELS
(Refer to Section 7.0)

Rough Terrain Series SKYJACK, Page 111


Models 7127 & 7135
167318
Notes
5.4 Engine Tray Lock Assembly

9 10

6
3 2 1

5
4

M10367AA

Index Skyjack
Qty. Description
No. Part No.
– 126641 1 ENGINE TRAY LOCK ASSEMBLY

1 112308 1 • LATCH, Rotary (Right hand)


2 112307 1 • LATCH, Rotary (Left hand)
3 103404 4 • WASHER, Lock (5/16")
4 126643 2 • WASHER, Flat (5/16")
5 103865 2 • BOLT, Hex head (5/16"–18 x 2", Gr. 5)
6 112532 4 • BOLT, Hex head (5/16"–18 x 1.25", Gr. 5)
7 103859 2 • BOLT, Hex head (1/4"–20 x 1.5", Gr. 5)
8 112378 2 • WASHER, Flat brass (1/4")
9 126634 2 • WELDMENT, Tray lock handle
10 115649 2 • NUT, Hex head nylon lock (1/4"– 20, Gr. 5)

Rough Terrain Series SKYJACK, Page 113


Models 7127 & 7135
167318
5.5 Kubota Diesel Engine Assembly (D1105) AD

1 40

6 7
23
8 13
17
3 14
4
16

5
15
11 12 2 9 10
31

24 25

22
21
20
19
18

32
35
29

30

27 28

34 33
38
36
37
38
39
26

M163565AB_2

SKYJACK, Page 114 Rough Terrain Series


Models 7127 & 7135
167318
AD 5.5 Kubota Diesel Engine Assembly (D1105)
Index Skyjack
Qty. Description
No. Part No.
1 207121 1 ASSEMBLY, Kubota throttle solenoid D1105/D1305
2 207104 1 • BRACKET, Solenoid Kubota. D1105/D1305
3 207062 1 • LINKAGE, Solenoid
4 114684 1 • PIN, Roll (1/8" x 7/16")
5 116031 1 • SWIVEL, 1000 Solenoid contactor
6 103856 2 • BOLT, Hex head (0.25"–20 X 0.750" Gr. 5)
7 103995 2 • WASHER, Flat (0.250" SAE)
8 115649 2 • NUT, Lock with nylon insert (0.250"–20 Gr. 5)
9 112532 1 • BOLT, Hex head (0.312"–18 X 1.250" Gr. 5)
10 103996 1 • Washer Flat (0.312")
11 103404 1 • WASHER, Lock (0.312")
12 100397 1 • NUT, Hex (0.312"–18 Gr. 5)
13 133174 1 • BOLT, Hex head (M8–1.25 x 20 Gr. 8.8 ZP)
14 116218 1 • WASHER, lock (M8–PLATED DIN 127B)
15 103859 1 • BOLT, Hex head (0.25"–20 X 1.500" Gr. 5)
16 103980 2 • NUT, Hex head (0.25"–20 Gr. 8)
17 106368 1 • NUT, Hex head jam (0.25"–28 Gr. 5)
18 (Ref.) 1 AIR CLEANER ASSEMBLY
(For components, refer to Section 5.6)
– 147631 1 BELL HOUSING ASSEMBLY
19 147733 1 • FLANGE, Nylon flywheel
20 147732 1 • HUB, Pump coupling
21 147731 1 • HOUSING, Bell
22 147734 1 • KIT, Hardware
23 (Ref.) – HYDRAULIC PUMP AND FITTING ASSEMBLY
(For components, refer to Section 5.9a)
24 163567 1 ENGINE ASSEMBLY, Kubota diesel (D1105)
166165 1 • ENGINE, Kubota D1105, 24.8 hp diesel
147130 1 • • FILTER, Oil
147125 1 • • STARTER, 12 V (1.2 kW)
137138 1 • • ALTERNATOR, 12 V (40 A)
163701 1 • • BRACKET, Alternator
137140 1 • • GUARD, Alternator
163699 3 • • GLOW PLUG
147131 1 • • SOLENOID, Stop
137143 1 • • PUMP, Water
137144 1 • • THERMOSTAT
195362 1 • • • GASKET, Thermostat
163700 1 • • FAN, Cooling
164852 1 • • BELT, Fan
137147 1 • • PUMP, Fuel transfer
168001 1 • • • GASKET, Fuel transfer pump
163702 1 • • GAUGE, Oil (dipstick)
163703 1 • • SWITCH, Water temp
147129 1 • • PUMP, High pressure fuel injection
25 (Ref.) – • • EXHAUST MANIFOLD ASSEMBLY
(For components, refer to Section 5.7)

Parts list continued on the next page.

Rough Terrain Series SKYJACK, Page 115


Models 7127 & 7135
167318
5.5 Kubota Diesel Engine Assembly (D1105) (Continued) AD

1 40

6 7
23
8 13
17
3 14
4
16

5
15
11 12 2 9 10
31

24 25

22
21
20
19
18

32
35
29

30

27 28

34 33
38
36
37
38
39
26

M163565AB_2

SKYJACK, Page 116 Rough Terrain Series


Models 7127 & 7135
167318
AD 5.5 Kubota Diesel Engine Assembly (D1105) (Continued)
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from the previous page.

26 163705 1 ASSEMBLY, Radiator


163770 1 • RADIATOR
132892 1 • LABEL
163771 1 • HOSE, Water lower
163772 1 • HOSE, Water upper
132895 4 • CLAMP, Hose
132896 2 • BOLT
132897 4 • WASHER
132898 2 • CUSHION, Radiator
132899 2 • CUSHION, Radiator
132900 2 • SNAP PIN
132901 1 • SUPPORT, Radiator
132902 1 • SUPPORT, Radiator
132903 1 • STAY, Radiator
132904 1 • STAY, Radiator
132905 2 • BOLT, Exhaust manifold
132906 2 • PACKING
163773 1 • COVER, Fan
132908 4 • BOLT
132909 4 • NUT
132910 4 • WASHER, Spring
132911 8 • WASHER, Plain
27 132887 1 ALTERNATOR COUPLER ASSEMBLY
28 132888 1 ALTERNATOR TERMINAL ASSEMBLY
29 127607 8 WASHER, Lock (M10)
30 103850 8 BOLT, Hex head (M10 x 1.25 x 30 mm, Gr. 8.8)
31 136969 1 CLAMP, Exhaust
32 136951 1 PIPE, Exhaust
33 102838 1 SWITCH, Oil pressure
34 – – ENGINE MOUNT ASSEMBLY
133797DG 4 • BRACKET, Engine mount
147634 4 • MOUNT, Engine vibration control
108818 4 • BOLT, Hex head (1/2"–13 x 2.75", Gr. 5)
128352 4 • WASHER, Flat (1/2", style BB)
103470 4 • WASHER, Lock (1/2", Gr. 5)
35 (Ref.) 1 FUEL LINE AND FILTER ASSEMBLY
(For components, refer to Section 5.10)
36 134372 1 NUT, Coupling (M8 x 1.25 x 24 mm)
37 127940 1 WASHER, Flat (ZP, M8)
38 116218 2 WASHER, Lock (M8)
39 133174 1 BOLT, Hex head cap screw (M8–1.25 x 20 mm)
40 207117 1 SOLENOID, throttle
– 102984 49" FUEL LINE, (5/16") (not shown)
– (Ref.) – SOLUTION, Engine coolant (antifreeze)
(Refer to Table on Section 8.1)
– (Ref.) – OIL, Engine
(Refer to Table on Section 8.1)

Rough Terrain Series SKYJACK, Page 117


Models 7127 & 7135
167318
5.6 Air Intake Filter Assembly (Kubota Diesel Engine D1105)

9
1
7

6
8
5
M128639AD

Index Skyjack
Qty. Description
No. Part No.
– 128639 1 KUBOTA DIESEL AIR INTAKE ASSEMBLY

1 116147 2 • HOSE, Rubber, 90° (One is cut to be used in two locations)


2 128601 1 • AIR CLEANER, Donaldson
132913 AR • • ELEMENT, Air filter
3 104528 5 • CLAMP, Gear (#28, 1.75)
4 128638 1 • TUBE, Air intake
5 100397 2 • NUT, Hex head (5/16"–18)
6 103996 2 • WASHER, Flat (5/16")
7 103404 2 • WASHER, Lock (5/16")
8 128602 1 • BAND, Air cleaner mounting
9 103886 2 • BOLT, Hex head (5/16"–18 x 1.5", Gr. 5)

SKYJACK, Page 118 Rough Terrain Series


Models 7127 & 7135
167318
5.7 Exhaust Manifold Assembly (Kubota Diesel Engine D1105)

1
2

3
4
5
6
7

M147128AA

Index Skyjack
Qty. Description
No. Part No.
– 147128 1 EXHAUST MANIFOLD ASSEMBLY

1 146678 1 • GASKET, Exhaust manifold


2 146688 6 • NUT, Flanged (M7)
3 147241 1 • MANIFOLD, Exhaust
4 147240 1 • GASKET, Exhaust to manifold
5 136667 4 • BOLT, Hex head (M8–1.25 x 30 mm)
6 136039 1 • MUFFLER, Kubota diesel
139447 1 • PURIFIER, Kubota diesel muffler (If equipped)
7 146687 3 • BOLT, Head flanged (M6–1 x 12 mm)
8 152093 6 • STUD (M7–1 x 30 mm)

Rough Terrain Series SKYJACK, Page 119


Models 7127 & 7135
167318
5.8 Kubota Diesel Engine Harness (D1105)

103 103

6
31A 91A 100
02
1

91A 02

2 3

37
02
33

4 5
34A
34D

32A
57
02

100
90

2A
2B
91A

31A
07
05

32A
05

07

2B

37 37

8 00
57 57

34D

6
02

00

91A

M147968AC

Index Skyjack
Qty. Description
No. Part No.
1 147969 1 HARNESS, Engine wiring
2 117586 1 • CONNECTOR, Receptacle (12 pin)
3 117588 1 • CONNECTOR, Receptacle wedge (12 pin)
4 117592 8 • CONNECTOR, Contact pin (14–16)
5 117594 4 • CONNECTOR, Sealing plug
6 102921 3 • DIODE
7 123413 1 CABLE ASSEMBLY
8 130910 1 HARNESS, Shutdown solenoid
130906 1 • KIT, Connector assembly

SKYJACK, Page 120 Rough Terrain Series


Models 7127 & 7135
167318
Notes
5.9a Hydraulic Pump Assembly AB

3 4 5

M161943AA

Index Skyjack
Qty. Description
No. Part No.
(For Model 71xx with serial number 34 002 952 and above)

A (Ref.) 1 HYDRAULIC PUMP ASSEMBLY (Kubota D1105 diesel engine)


B (Ref.) 1 HYDRAULIC PUMP ASSEMBLY (Kubota D972 dual fuel engine)

1 161942 1 PUMP, Hydraulic dual (15/8.4 cc), A


161943 1 PUMP, Hydraulic dual (11/6.4 cc), B
2 114325 2 FITTING, Suction pump
3 103472 2 WASHER, Flat (3/8")
4 103999 2 WASHER, Lock (3/8")
5 101297 2 BOLT, Hex head (3/8"–16 x 1.25", Gr. 5)
6 120054 2 FITTING, O–ring (37 45 10–8 SAE)

SKYJACK, Page 122 Rough Terrain Series


Models 7127 & 7135
167318
5.9b Hydraulic Pump Assembly

2 3 4 5

M10341AA

Index Skyjack
Qty. Description
No. Part No.
(For Model 71xx with serial number 34 002 951 and below)

A (Ref.) 1 HYDRAULIC PUMP ASSEMBLY (Kubota D1105 diesel engine)


B (Ref.) 1 HYDRAULIC PUMP ASSEMBLY (Kubota D972 dual fuel engine)

1 110460 1 PUMP, Dual hydraulic (0.488/0.854), A


114201 1 PUMP, Dual Hydraulic (0.671/0.366), B
2 114325 2 FITTING, Suction pump
3 103472 2 WASHER, Flat (3/8")
4 103999 2 WASHER, Lock (3/8")
5 101297 2 BOLT, Hex head (3/8"–16 x 1.25", Gr. 5)
6 120054 2 FITTING, Elbow 45° (O–Ring, 10–8)

Rough Terrain Series SKYJACK, Page 123


Models 7127 & 7135
167318
5.10 Fuel Line & Filter Mounting Assembly (Kubota Diesel Engine D1105) AB

8 6

6 6 3 2
7

2 9 2 3
4 5
3

12
17 13
16 11
15
14

10

M10504AA

SKYJACK, Page 124 Rough Terrain Series


Models 7127 & 7135
167318
AB 5.10 Fuel Line & Filter Mounting Assembly (Kubota Diesel Engine D1105)
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
1 (Ref.) – FUEL TANK ASSEMBLY
(For components, refer to Section 3.4)
2 103321 8 CLAMP, GEAR (#4)
3 102984 198" FUEL LINE HOSE (5/16)
4 103176 1 FITTING (1/8 BARB –1/4 NPT #125–2B)
5 103164 1 FITTING, Elbow 90° (Brass, 04 NPTF – 04 NPTM)
6 102660 152" FUEL LINE HOSE (1/8)
7 147250 1 CHECK VALVE
8 147249 1 FITTING, Tee
9 139254 1 FILTER, PRE–FUEL
10 147247 1 FILTER, Fuel
147248 1 • ELEMENT, Fuel filter
11 147321DG 1 BRACKET, Fuel filter
12 103848 2 BOLT, Hex head cap screw (M10 – 1.25 x 20 mm, Gr. 8.8)
13 127607 2 WASHER, Lock (M10)
14 103884 1 BOLT, Hex head cap screw (5/16"–18 x 2.5", Gr. 5)
15 104637 1 WASHER, Lock (5/16" – 0.09 high collar)
16 103996 1 WASHER, Flat (5/16" S.A.E.)
17 168859 1 CAP, Filler vented

Rough Terrain Series SKYJACK, Page 125


Models 7127 & 7135
167318
5.11 Kubota Dual Fuel Engine Assembly (DF972)

45 47 46

33
30 29 28 27

20 23 38 39 3

36 35 37
2 6
22
1
40
35
34
32 4
25 26
29 30 7
28
31
5
27
8
21

24 23 20 19 13 18
22

10 43 44
42
41
11

13 42
17
16 15 14 13 12

M136263AR

SKYJACK, Page 126 Rough Terrain Series


Models 7127 & 7135
167318
AD 5.11 Kubota Dual Fuel Engine Assembly (DF972)
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
1 192037 1 KUBOTA DUAL FUEL ENGINE (DF972)
158929 1 KUBOTA DUAL FUEL ENGINE (DF972) (Replaced by 192037)
159214 1 • CARBURETOR ASSEMBLY
209301 1 • TERMINAL ASSEMBLY
159210 1 • MANIFOLD, Inlet
136084 1 • GASKET, Muffler
136085 1 • MANIFOLD, Exhaust
136086 1 • SHIELD, Exhaust manifold heat
136088 1 • ASSEMBLY, Idler gear
136089 1 • SHAFT, Idler gear
136091 1 • PLATE, Rear end
136174 1 • TUBE, Oil pick up
159212 1 • CARTRIDGE, Oil filter
159213 1 • GAUGE, Oil (Dipstick)
136097 1 • SPRING, Governor
136098 1 • LEVER, Speed control
159216 1 • STARTER, Engine
136101 1 • ALTERNATOR
136102 1 • BRACKET, Alternator
136103 1 • GUARD, Alternator
136104 1 • PLUG, Spark
136105 1 • CAP, Spark plug
136107 1 • WATER PIPE
159218 1 • WATER PUMP,
136172 1 • SENSOR
136109 1 • THERMOSTAT, Engine
136110 1 • COVER, Thermostat
136111 1 • FAN, Cooling
136112 1 • PULLEY, Fan
136113 1 • PULLEY, Fan drive
136114 1 • BELT, Fan
159219 1 • MANUAL, Operators,
136117 1 • LABEL, CSA
136099 1 • HARNESS, Wiring
136118 1 • FILTER, Fuel
159220 1 • KIT, Electric fuel pump
136120 1 • SPARK PLUG WRENCH
136106 3 • COIL, Ignition
158923 1 • VAPORIZER
159211 1 • FLYWHEEL, Complete
131034 2 • GASKET, Carburetor
198781 1 • GASKET, Air cleaner
2 113400 1 • SWITCH, Temperature
3 (Ref.) – AIR CLEANER ASSEMBLY
(For components, refer to Section 5.12)
4 (Ref.) 1 HYDRAULIC PUMP ASSEMBLY
(For components, refer to Section 5.9a)
5 (Ref.) – EXHAUST SYSTEM ASSEMBLY
(For Kubota dual fuel components, refer to Section 5.13)

Parts list continued on the following page.


Rough Terrain Series SKYJACK, Page 127
Models 7127 & 7135
167318
5.11 Kubota Dual Fuel Engine Assembly (DF972) (Continued)

45 47 46

33
30 29 28 27

20 23 38 39 3

36 35 37
2 6
22
1
40
35
34
32 4
25 26
29 30 7
28
31
5
27
8
21

24 23 20 19 13 18
22

10 43 44
42
41
11

13 42
17
16 15 14 13 12

M136263AR

SKYJACK, Page 128 Rough Terrain Series


Models 7127 & 7135
167318
5.11 Kubota Dual Fuel Engine Assembly (DF972) (Continued)
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
Parts list continued from the previous page.

6 149834 1 BELL HOUSING ASSEMBLY (Kubota DF972, Universal)


149830 1 • BELL HOUSING
149833 1 • HUB, Coupling
149832 1 • FLANGE, Nylon (150 mm)
149831 1 • KIT, HARDWARE
7 148337 1 HARNESS, Engine
136179 1 • COUPLER ALTERNATOR ASSEMBLY
136178 1 • COUPLER ASSEMBLY
102921 3 • DIODE
117954 3 • CONNECTOR, Sealing plug
117592 9 • CONNECTOR, Contact pin (14–16)
117588 1 • CONNECTOR, Receptacle wedge (12 pin)
117586 1 • CONNECTOR, Receptacle (12 pin)
8 119572 1 CABLE ASSEMBLY (Alternator to starter positive)
9 102838 1 SWITCH, Oil pressure
10 159221 1 MODULE, Igniter
11 103850 1 BOLT, Hex head (M10 – 1.25 x 30 mm, Gr. 8.8)
12 103848 4 BOLT, Hex head (M10 – 1.25 x 20 mm)
13 136665 7 BOLT, Hex head (M10 – 1.25 x 35 mm, Gr. 8.8)
14 130884 12 WASHER, Lock (M10)
15 147634 4 MOUNT, Engine vibration control
16 136033DG 2 BRACKET, Engine mount (Front right/Rear left)
136032DG 2 BRACKET, Engine mount (Front left/Rear right)
17 (Ref.) – ENGINE CONTROL PANEL ASSEMBLY
(For components, refer to Section 5.3)
18 136264DG 1 MOUNT, Lower solenoid
19 113582 1 LIMITER, Solenoid
20 114709 2 NUT, FHN (1/4"–28)
21 115649 1 NUT, Nylon lock (1/4"–20)
22 114684 2 PIN, Roll (1/8" diameter x 7/16")
23 101860 2 ATTACHMENT, Throttle linkage
24 116031 1 SWIVEL, Solenoid contactor
25 120738 1 BOLT, Hex head (1/4"–20, Gr. 5)
26 103980 1 NUT, Hex head (1/4"–20, Gr. 5)
27 103962 4 SCREW, Round head machine (#10–32 x 1/2")
28 104185 4 WASHER, Lock (#10)
29 104694 4 WASHER, Flat (#10)
30 103007 2 SOLENOID, DC (12 V)

Parts list continued on the following page.

Rough Terrain Series SKYJACK, Page 129


Models 7127 & 7135
167318
5.11 Kubota Dual Fuel Engine Assembly (DF972) (Continued)

45 47 46

33
30 29 28 27

20 23 38 39 3

36 35 37
2 6
22
1
40
35
34
32 4
25 26
29 30 7
28
31
5
27
8
21

24 23 20 19 13 18
22

10 43 44
42
41
11

13 42
17
16 15 14 13 12

M136263AR

SKYJACK, Page 130 Rough Terrain Series


Models 7127 & 7135
167318
AB 5.11 Kubota Dual Fuel Engine Assembly (DF972) (Continued)
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from the previous page.

31 136037 1 ENGINE KIT, Kubota DF972 Radiator Kit, Alum.


136123 1 • RADIATOR ASSEMBLY
170163 1 • • SHROUD, Fan – Kubota
136124 1 • LABEL, Caution
136125 1 • LABEL, Caution
136126 1 • HOSE, Water
136127 1 • HOSE, Water
103320 4 • CLAMP, Gear (#16)
136130 2 • CUSHION
136131 1 • SUPPORT 1, Radiator
136132 1 • SUPPORT 2, Radiator
136133 1 • BRACKET, Radiator
136134 2 • BRACKET 1, Radiator
136135 4 • BOLT, Hex head (M8–1.25 x 18 mm long, Gr. 8.8)
136136 2 • CUSHION
121059 4 • NUT, Hex (M8–1.25)
116218 8 • WASHER, Lock (M8)
136185 4 • BOLT, Hex head (M6–1.0 x 30 mm, Gr. 8.8)
136186 1 • SUPPORT, Radiator
136139 1 • BRACKET 2, Radiator
136667 2 • BOLT, Hex head (M8–1.25 x 30 mm)
136141 1 • CUSHION
800354 2 • NUT, (M6)
121758 2 • WASHER, Lock (M6)
136183 1 • SUPPORT IN, Radiator
136184 4 • COLLAR
104608 8 • BOLT, Hex head (M6–1.0 x 16 mm)
136188 1 • COVER, Fan
133219 4 • WASHER, Flat (M6)
136190 2 • STOPPER, Radiator
32 102984 51" LINE, Fuel (5/16")
33 (Ref.) – FUEL LINE ASSEMBLY
(For components, refer to Section 5.14))
34 136974 1 BRACKET, Choke solenoid
35 121758 7 WASHER, Lock (6 mm)
36 133219 4 WASHER, Flat (M6)
37 136185 4 BOLT, Hex Head (M6–1 x 30 mm)
38 116467 1 CABLE, Choke
39 137525 1 SCREW, Pan head (M4 X 6, DIN 85)
40 104608 3 BOLT, Hex head (M6 x 1 x 16 mm)
41 133174 1 BOLT, Hex head cap screw (M8–1.25 x 20 mm)
42 116218 2 WASHER, Lock (M8)
43 127940 1 WASHER, Flat (M8)
44 134372 1 NUT, Coupling (M8 x 1.25 x 24 mm)
45 (Ref.) – RESERVOIR, Coolant
(For components, refer to Section 5.1)
46 (Ref.) – OIL, Engine
(Refer to Table on Section 8.1)
47 (Ref.) – SOLUTION, Engine coolant (Antifreeze)

Rough Terrain Series SKYJACK, Page 131


Models 7127 & 7135
167318
5.12 Air Cleaner Assembly (Kubota DF972)

5 8 15 14 13 12 1 2 3

11

10

10

4 5 6 7 8 9

M11521AA

Index Skyjack
Qty. Description
No. Part No.
– 136038 – ENGINE AIR CLEANER KIT, Kubota DF972
1 104528 1 • CLAMP, Gear (#28)
2 136145 1 • HOSE, Inlet
3 133222 1 • CLAMP, Gear (#32)
4 136155 2 • SLEEVE (10.65 mm OD x 8.38 mm ID x 40 mm LG)
5 121059 2 • NUT, Hex (M8–1.25)
6 136153 1 • BRACKET, Air cleaner
7 127940 2 • WASHER, Flat (M8)
8 116218 4 • WASHER, Lock (M8)
9 136154 2 • BOLT, Hex head (M8–1.5 x 75 mm, Gr. 8.8)
10 136148 1 • BRACKET, Air cleaner band
136667 2 • • BOLT, Hex head (M8–1.25–30 mm)
11 136144 1 AIR CLEANER ASSEMBLY (Kubota)
137924 1 • FILTER ELEMENT (Kubota)
12 104528 1 CLAMP, Gear (#28)
13 136980 1 HOSE, Air intake (27")
14 136990 1 CLIP, Cable and wire
15 127940 1 WASHER, Flat (M8)

SKYJACK, Page 132 Rough Terrain Series


Models 7127 & 7135
167318
5.13 Exhaust Assembly (Kubota DF972)

11
4
3 2

10

2 1
11

8 9

6 7

M159222AA

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

– 159222 – EXHAUST ASSEMBLY (Kubota DF972)

1 103887 4 • BOLT, Hex head (5/16"–18 x 3/4", Gr. 5)


2 103404 8 • WASHER, Lock (5/16")
3 133174 4 • BOLT, Hex head (M8 x 1.25 x 22 mm, Gr. 5)
4 158938 1 • ADAPTER, 45° Exhaust
5 158986 1 • TUBE, Exhaust (Kubota DF972)
6 136969 1 • CLAMP, U–bolt (1.25")
7 159032DG 1 • BRACKET, Exhaust
8 101632 2 • BOLT, Hex head (3/8"–16 x 3/4", Gr. 8)
9 103999 2 • WASHER, Lock (3/8")
10 158930 1 MUFFLER
11 136084 2 GASKET, Muffler

Rough Terrain Series SKYJACK, Page 133


Models 7127 & 7135
167318
5.14 Kubota Fuel Hose Connection (DF972) AB

1
2

1
3 4 7
2
8 27
5 6

3 4

26
25
20
13 15 16 17 18 19
12 14 28 29 30
3 39 38 21 22 23 24
11
10 31
9

33 32
37

36

35 34 16 17 18 19

40

M159240AE–2

SKYJACK, Page 134 Rough Terrain Series


Models 7127 & 7135
167318
AB 5.14 Kubota Fuel Hose Connection (DF972)
Index Skyjack
Qty. Description
No. Part No.
1 158859 1 HOSE, (1/2" inner diameter)
2 102519 2 CLAMP, Gear (#6)
3 103156 2 FITTING, Brass (48–6B)
4 125793 1 VALVE, Shut–off (Propane)
5 300797 22" HOSE (3/8")
6 300797 25" HOSE (3/8")
7 136122 1 VAPORIZER, LPG
8 102660 27" HOSE, Fuel Line (1/8")
9 103006 1 COUPLER, Quick female
10 103159 1 FITTING, Pipe 45° (1/4")
11 103098 42" HOSE, Propane
12 132919 1 TEE, Female pipe
13 300799 1 VALVE, Propane relief
14 111622 1 CAP, Rain
15 142300 1 FILTER, LPG
16 124433 2 CLAMP, Single
17 103983 2 NUT, (1/4"–20)
18 103995 2 WASHER, (1/4")
19 104000 2 WASHER, Lock (1/4")
20 103097 1 HOSE, Propane fuel assembly
21 142405 200" LINE, Fuel (5/16")
22 103321 10 CLAMP, Gear (#4)
23 136119 1 PUMP, Electric fuel
24 142405 16" LINE, Fuel (5/16")
25 103845 2 BOLT, Hex head (5/16"–18 x 0.5", Gr. 5)
26 103996 2 WASHER, Flat (5/16")
27 158920 1 CANISTER, Evaporative
28 103404 2 WASHER, Lock (5/16")
29 103864 2 BOLT, Hex head (5/16"–18 x 1.00", Gr. 5)
30 158942 1 BRACKET, Evaporator chamber
31 142405 3.5" LINE, Fuel (5/16")
32 158924 1 VALVE, 2 way
33 142405 230" LINE, Fuel (5/16")
34 136118 1 FILTER, Fuel
35 142405 24" LINE, Fuel (5/16")
36 102932 1 PLUG, Pressure 1/4" NPT
37 102907 1 FITTING, Brass 90° (5/16" hose – 1/4" NPT)
38 143477 1 FITTING, Brass 45° (3/8" SAE–M – 1/4" NPT–F)
39 143478 1 FITTING, Brass long nipple (1/4" NPT x 2" long)
40 168858 1 CAP, Non–vented fuel filter (Kubota dual fuel)
(For Model 71xx with serial number 34 003 020 and above)
136369 1 CAP, Non–vented fuel filter (Kubota dual fuel)
(For Model 71xx with serial number 34 003 019 and below)

Rough Terrain Series SKYJACK, Page 135


Models 7127 & 7135
167318
Notes
6.0 Optional Equipment

6
6.1 Outrigger Mounting Assembly

6.2 Outrigger Assembly

6.3 Outrigger Cylinder Assembly

6.4 Outrigger Hydraulic Hose Connections

6.5 Outrigger/Generator Control Console

6.6 Outrigger Electrical Connections

6.7 GP-108 Controller

6.8 Flashing Light Relay Harness

6.9 Outrigger Manifold Assembly

6.10 Cold Start Option

6.11 Generator & Oil Cooler Hydraulics (3500 W)

6.12 Generator & Oil Cooler Hydraulics (12 kW)

6.13 Generator & Cooler Electrical (3500 W)

6.14 Generator & Oil Cooler (3500 W)

6.15 Breaker Box for Generator (12 kW)

6.16 Generator Mounting (12 kW)

6.17 Generator Hydraulic Hoses (12 kW)

6.18 Generator Hydraulic Valves (12 kW)

6.19 Welder Option

6.20 Dual Flashing Light Option

6.21 Air Hose to Platform Option

6.22 Gate Hand Rail Kit

6.23 Telematics Option Connection

6.24 Positive Air Shut Off

6.25 GPS Ready Harness

6.26 Heavy Duty Pipe Rack

Rough Terrain Series SKYJACK, Page 137


Models 7127 & 7135
167318
6.1 Front and Rear Outrigger Mounting Assembly

13
14

12
11
17
10

9
6 7
16
8
5

1 2
15

M133678AF

SKYJACK, Page 138 Rough Terrain Series


Models 7127 & 7135
167318
6.1 Front and Rear Outrigger Mounting Assembly
Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

1 126697DG 1 WELDMENT, Outrigger mounting (Front)


154939DG 1 WELDMENT, Outrigger mounting (Rear)
2 103909 2 BOLT, Hex head (1/2"–13 x 1.25", Gr. 5)
3 103470 2 WASHER, Flat (1/2", Gr. 5)
4 118387 2 SPACER
5 127060 2 BOLT, Hex head (1/2"–13 x 4", Gr. 5)
6 103468 4 WASHER, Flat (1/2")
7 702507 2 NUT, Hex nylon lock (1/2"–13, Gr. 5)
8 116826 4 COVER, Limit switch
9 116193 16 BOLT, Hex head washer (#10–32 x 1/2")
10 127422 4 HOSE ASSEMBLY (Front outriggers)
136005 4 HOSE ASSEMBLY (Rear outriggers)
11 103995 24 WASHER, Flat (1/4")
12 104000 16 WASHER, Lock (1/4")
13 103856 16 BOLT, Hex Head (1/4"–20 x 3/4", Gr. 5)
14 102355 4 PLATE, Outrigger hose cover
15 (Ref.) – LEFT AND RIGHT OUTRIGGER ASSEMBLY
(For components, refer to Section 6.2)
16 155882 1 PLATE, Step (Rear)
17 112329 6 SCREW, Hex head self tapping (1/4"–14 x 1") (Rear)

NOTE: Quantities are for a complete set of outriggers

Rough Terrain Series SKYJACK, Page 139


Models 7127 & 7135
167318
6.2 Outrigger Assembly

5 6
7

8
15
9

10
12 11
4

23

22 18

21
19
3
20 L 15 14
9 13
16
7
17
12

M132695AD

SKYJACK, Page 140 Rough Terrain Series


Models 7127 & 7135
167318
AD 6.2 Outrigger Assembly
Index Skyjack
Qty. Description
No. Part No.
A 132695 2 OUTRIGGER ASSEMBLY (Left hand)
B 132697 2 OUTRIGGER ASSEMBLY (Right hand)

1 124196 1 • ENCLOSURE, Outrigger Weldment (FL/RR), A


124200 1 • ENCLOSURE, Outrigger Weldment (FR/RL), B
2 124356 1 • SPRING, Compression (1/2" outer diameter x 1.75" )
3 112601 1 • NUT, Hex Flange Lock (3/8"–16)
4 124972 1 • NUT, CAP (3/8"–16 UNC)
5 127003 1 • ROD OUTRIGGER ASSEMBLY (Left Side)
6 126499 4 • SCREW, Machine round head (#8–32 x 7/8")
7 115658 2 • SWITCH, Sealed limit
8 124335 1 • WELDMENT, Upper switch bracket outrigger
9 104000 4 • WASHER, Lock (1/4")
10 103855 2 • BOLT, Hex head (1/4"–20 x 1/2")
11 103986 2 • NUT, Hex Head (#8–32)
12 112249 4 • WASHER, Lock (#8)
13 118478 1 • BUSHING, PVC (5/16" I.D. x 1.25")
14 116827 1 • MOUNT, Bar Flat Limit Switch
15 103995 4 • WASHER, Flat (1/4")
16 103859 2 • BOLT, Hex Head (1/4"–20 x 1.5", Gr. 5)
17 (Ref.) 1 • ASSEMBLY, Outrigger Cylinder
(For components, refer to Section 6.3)
18 103999 3 • WASHER, Lock (3/8")
19 103978 2 • NUT, Hex Head (3/8"–16, Grade B)
20 103472 1 • WASHER, Flat (3/8")
21 124338 1 • CLIP, Plastic
22 101297 3 • BOLT, Hex Head (7/8"–16 x 1.25", Gr. 5)
23 107712 1 • CONNECTOR, 5 Pin male cabtire
103567 1 • • HOUSING ASSEMBLY
132790 1 • • HOUSING
132110 1 • • CONNECTOR, Strain relief
103569 1 • • INSERT, Male
L 157793 1 LABEL KIT, Outriggers
(For components, refer to Section 7.6)

Rough Terrain Series SKYJACK, Page 141


Models 7127 & 7135
167318
6.3 Outrigger Cylinder Assembly AB

4
2
K
10

1
K

6
K

9
7

M132694AD

Index Skyjack
Qty. Description
No. Part No.
– 132694 – OUTRIGGER CYLINDER ASSEMBLY

1 152132 1 • WELDMENT, Cylinder


2 104115 1 • VALVE, Pilot Check
3 120640 1 • PISTON
4 106230 1 • NUT, Lock (1.25"–12, Gr. 8)
5 120387 1 • GLAND, Front Head
6 126999 1 • OUTRIGGER CYLINDER ROD ASSEMBLY
7 102027 1 • FITTING, Grease (1/8P)
132565 1 • CAP, Rubber Grease
8 132690 1 • SPACER, Cylinder tube
9 126279 1 • RING, Retaining (2.5")
10 104437 2 FITTING, Plug Hollow Hex (06 ORBM)

K 160636 1 KIT, Seal repair

SKYJACK, Page 142 Rough Terrain Series


Models 7127 & 7135
167318
6.4 Hydraulic Hose Connections – Outrigger Hydraulic System

12 7

13

11 6

7 6 5

3
10
4

M133077AC

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

1 133064 1 HYDRAULIC OUTRIGGER TUBE ASSEMBLY (Front Right Upper)


2 133071 1 HYDRAULIC OUTRIGGER TUBE ASSEMBLY (Front Right Lower)
3 133065 1 TUBE ASSEMBLY, Hydraulic outrigger (Front Left Upper)
4 133073 1 TUBE ASSEMBLY, Hydraulic outrigger (Front Left Lower)
5 109127 24 MOUNT, Tube twin insert
6 103995 14 WASHER, Flat (1/4")
7 103980 14 NUT, Hex head (1/4"–20, Gr. 5)
8 (Ref.) – OUTRIGGER MANIFOLD ASSEMBLY
(For components, refer to Section 6.9)
9 134684 2 HOSE ASSEMBLY (Outrigger manifold to main manifold)
10 103069 1 FITTING, Straight (06 JICM – 06 ORBM)
114578 1 FITTING, Elbow 90° (06 JICM – 06 ORBM)
11 (Ref.) – HOSE ASSEMBLY
(For components, refer to Section 6.1)
12 134617DG 1 COVER, Manifold
13 104000 2 WASHER, Lock (1/4")

Rough Terrain Series SKYJACK, Page 143


Models 7127 & 7135
167318
6.5 Outrigger/Hydraulic Generator Control Console Assembly

18

6
5
4
1 3
16 2

17

16 7

8
9

15
10

13 11

14 12
M11280AA

SKYJACK, Page 144 Rough Terrain Series


Models 7127 & 7135
167318
6.5 Outrigger/Hydraulic Generator Control Console Assembly
Index Skyjack
Qty. Description
No. Part No.
A 129300 1 CONTROL CONSOLE ASSEMBLY (Outrigger Option)
B 132802 1 CONTROL CONSOLE ASSEMBLY (Hydraulic Generator Option)
C 129301 1 CONTROL CONSOLE ASSEMBLY (Outrigger & Hydraulic Generator Option)

1 132811 1 WELDMENT, Control console


2 120269 1 RECEPTACLE, Screw captive
3 119945 2 RIVET, Large aluminum pop
4 120270 1 RETAINER, Screw captive
5 120277 1 LANYARD, Nylon coated (6")
6 120268 1 SCREW, Captive wing head
7 102853 2 SWITCH, Toggle, A
102853 1 SWITCH, Toggle, B
102853 3 SWITCH, Toggle, C
8 121664 1 BOARD, Outrigger control
102853 4 • SWITCH, Toggle
9 129289 1 WELDMENT, Bottom cover
10 131938 1 PLUG, Snap in hole (1.125"), B
11 (Ref.) – OUTRIGGER CONTROL CABLE ASSEMBLY, A, C
(For components, refer to Section 6.6)
12 (Ref.) – HYDRAULIC GENERATOR CABLE ASSEMBLY, B, C
(For components, refer to Section 6.13)
13 103036 1 CONNECTOR, Strain relief, B, C
14 102956 1 PLUG, Snap–in hole (7/8") (If equipped), A
15 112327 9 SCREW, Hex head, self tapping (#8–18 x 1/2")
16 111181 6 GUARD, Toggle switch, A
111181 1 GUARD, Toggle switch, B
111181 7 GUARD, Toggle switch, C
17 114377 1 PLUG, Snap–in hole (1/2") (If equipped), A
114377 7 PLUG, Snap–in hole (1/2") (If equipped), B
18 133133 1 LIGHT, Amber indicator (12 V), A, C
L (Ref.) – LABELS
(For components, refer to Section 7.5)

Rough Terrain Series SKYJACK, Page 145


Models 7127 & 7135
167318
6.6 Outrigger Electrical Connections

1 2 3 4 5

6a

7 6 9

8
7a 9a

8a
3 4 11 10
7b 7c 8b 9c
7d 8c

9d 9b

8e 8g
8f 8f

8d

12

12a 8h 8f
12b

12c 12d
M11284AC_1

SKYJACK, Page 146 Rough Terrain Series


Models 7127 & 7135
167318
6.6 Outrigger Electrical Connections
Index Skyjack
Qty. Description
No. Part No.
– 132813 1 OUTRIGGER ELECTRICAL ASSEMBLY

1 152137 1 • PC BOARD, Outrigger option (12 V)


127131 5 • • RELAY, 12 V (40 A)
127132 5 • • SWITCH (3 position)
2 104698 4 • BOLT, Machine (#10–32 x 3/4")
3 104694 8 • WASHER, Flat (#10)
4 104185 8 • WASHER, Lock (#10)

5 134688 1 • HARNESS, Outrigger terminal strip


5a 119904 1 • • PLUG, PC board connector (12 pin)

6 108170 1 • TERMINAL, Double bar

7 132801 1 • HARNESS, Outrigger auto–level limit switch


7a 119908 1 • • PLUG, PC board connector (16 pin)
7b 107711 4 • • CONNECTOR, Female (5 pin)
7c 130445 1 • • HOUSING, Male Plug (6 pin)
7d 116990 5 • • PIN, Female wire

8 132803 1 • HARNESS, Outrigger auto–level control module


8a 119901 1 • • PLUG, PC board connector (9 pin)
8b 132799 1 • • HOUSING, Female plug (6 pin)
8c 116989 5 • • PIN, Male wire
8d 119130 1 • • KIT, 4 Pin receptacle
8e 116993 1 • • HOUSING, Male Plug (9 pin)
8f 116990 34 • • PIN, Female wire
8g 130449 1 • • HOUSING, Male Plug (12 pin)
8h 116994 1 • • HOUSING, Male Plug (15 pin)

9 129220 1 • HARNESS, Outrigger manifold


9a 119902 1 • • PLUG, PC board connector (10 pin)
9b 127316 4 • • CONNECTOR, Solenoid with diode (Grey)
9c 102921 1 • • DIODE
9d 127315 4 • • CONNECTOR, Solenoid with diode (Black)

10 (Ref.) 1 • MODULE, Outrigger auto-levelling controller


(For components, refer to Section 6.7)
11 105621 4 • BOLT, Machine (#10–32 X 1)

12 129292 1 HARNESS, Outrigger control cable (Model 7127)


129293 1 HARNESS, Outrigger control cable (Model 7135)
12a 119902 1 • PLUG, PC board connector (10 pin)
12b 300788 1 • CONNECTOR, Strain Relief
12c 132800 1 • HOUSING, Male Plug (15 pin)
12d 116989 13 • PIN, Male wire

Rough Terrain Series SKYJACK, Page 147


Models 7127 & 7135
167318
6.7 GP-108 Controller

2
1
7

M71174AA

Index Skyjack
Qty. Description
No. Part No.

- 239682 1 GP-108 CONTROLLER

1 239681 1 • HARNESS, Flashing light relay


2 102935 1 • • TERMINAL, Female (10-12 GA)
3 105360 1 • • TERMINAL, Male (14-16 GA)
4 241650 1 • CONTROLLER, GP-108
5 102891 7 • TIE WRAP (not shown)
6 246373 2 • CONNECTOR, Butt splice - heat shrink
7 102921 1 • DIODE
8 239683 1 • INSTRUCTION, GP-108 Controller installation (not shown)

SKYJACK, Page 148 Rough Terrain Series


Models 7127 & 7135
167318
6.8 Flashing Light Relay Harness

22CR
10A

M239681AA-1

Index Skyjack
Qty. Description
No. Part No.

- 239681 1 FLASHING LIGHT RELAY HARNESS

1 130445 1 • PLUG, 6 Pole male (mate-n-lock)


2 116990 6 • PIN, Female wire (molex)
3 132799 1 • RECEPTACLE, 6 pole female (mate-n-lock)
4 116989 6 • PIN, Male wire (mate-n-lock)
5 127035 1 • RELAY, 12 V (40 A)
6 105359 4 • TERMINAL, Female (14-16 GA)
7 102935 1 • TERMINAL, Female (12-10 GA) (supplied loose)
8 105360 1 • TERMINAL, Male (14-16 GA) (supplied loose)

Rough Terrain Series SKYJACK, Page 149


Models 7127 & 7135
167318
6.9 Outrigger Manifold Assembly

8
5

4 3

2 2
1

M11252AA

Index Skyjack
Qty. Description
No. Part No.
– 133122 1 OUTRIGGER MANIFOLD ASSEMBLY

1 111970 1 • MANIFOLD, Outrigger


2 103069 5 • FITTING, Straight (06 JICM – 06 ORBM)
3 103613 1 • COIL, 12 V (2 prong)
4 103655 1 • VALVE, Poppet valve
5 114578 5 • FITTING, Elbow 90° (06 JICM – 06 ORBM)
6 153336 4 • DIRECTIONAL SPOOL VALVE ASSEMBLY (12 V, Hytos)
153337 2 • • COIL, Spool valve (12 V)
7 103920 16 • BOLT, Socket head cap screw (#10–24 x 2)
8 104437 2 • PLUG, Socket head
9 113801 1 • PLUG, Cavity

SKYJACK, Page 150 Rough Terrain Series


Models 7127 & 7135
167318
6.10 Cold Start Option

M166260AB_M137891AA_2_M147108AE

Index Skyjack
Qty. Description
No. Part No.
A 147108 – COLD START OPTION (dual fuel engine)
B 149679 – COLD START OPTION (diesel engine)

1 166260 1 HEATER, Pad (250 W)


2 147161 1 HEATER, In line rad hose (1–1/4" daimeter, 375 W, 110 V) A
149761 1 • CABLE ASSEMBLY, Heater
149685 1 HEATER, In line (400 W,110 V, 1 NPT) B
149711 1 • CABLE ASSEMBLY, Heater
3 703290 1 BLANKET, Battery (36")
– 149683 1 WELDMENT, Hydraulic cabinet, modified for immersion heater (not shown)
L 151717 – LABEL ASSEMBLY (not shown)
(Refer to Section 7.0 for label placement)

Rough Terrain Series SKYJACK, Page 151


Models 7127 & 7135
167318
6.11 3500 W Generator and Oil Cooler Hydraulic Hose Connections

1 2

4
3 5

7
8
9
10
11

15

12 13

14

23 22 21 20 19 18 17 16 9
M11475AA

SKYJACK, Page 152 Rough Terrain Series


Models 7127 & 7135
167318
AB 6.11 3500 W Generator and Oil Cooler Hydraulic Hose Connections
Index Skyjack
Qty. Description
No. Part No.
1 103320 4 CLAMP, Gear (#12)
2 134342 1 HOSE, Suction (1" ID x 68")
3 (Ref.) – OIL COOLER ASSEMBLY
(For components, refer to Section 6.14)
4 134324 2 FITTING, Hose barb
5 (Ref.) – HYDRAULIC GENERATOR
(For components, refer to Section 6.14)
6 102374 1 FITTING, Internal pipe, o–ring reducer
7 114583 1 FITTING, Elbow 90° (08 JICM – 08 ORBM)
8 103177 1 FITTING, Elbow, 45° (1/2" External thread)
9 103294 1 FITTING, Hose barb (1/2" x 3/4")
10 102854 2 CLAMP, Gear( #12)
11 103032 1.5’ HOSE, Suction (3/4" inner diameter)
12 136640 1 HOSE, Hydraulic line (1/2" diameter x 73") (110 V Generator output)
13 106170 1 FITTING, (#8–#8–#8)
14 112456 1 FITTING, External pipe (37° flared female)
15 134675 1 FITTING, Tee NPT pipe (1" x 1" x 3/4")
16 103215 1 FITTING, Hose barb
17 110556 1 FITTING, Pipe (M15FP12)
18 134748 1 FITTING, Elbow (Male NPT pipe 1" x 3/4")
19 134671 1 FITTING, (NPT pipe 1" x 2.5")
20 106272 1 COIL, Valve (12 V– 2 prong #10)
21 104412 1 VALVE, Solenoid cartridge
22 103137 1 MANIFOLD, 2 Port valve body
23 106668 1 FITTING, External pipe (37° flared nipple)

Rough Terrain Series SKYJACK, Page 153


Models 7127 & 7135
167318
6.12 12 kW Generator and Oil Cooler Hydraulic Hose Connections

4 1 2 3

12

10
6
12
12
7

8 6

10
MANIFOLD
MAIN
P6
8

11 12 13 14 15

M141810AA

SKYJACK, Page 154 Rough Terrain Series


Models 7127 & 7135
167318
6.12 12 kW Generator and Oil Cooler Hydraulic Hose Connections
Index Skyjack
Qty. Description
No. Part No.
1 (Ref.) – 12 kW HYDRAULIC GENERATOR (for welder option)
(For components, refer to Section 6.14)
2 109052 1 FITTING, Straight (#315–06–12)
3 141573 1 FITTING, Elbow 90° (12 ORBM – 10 JICM)
4 108799 1 FITTING, Hose barb
5 702613 1 CONNECTOR, Strain relief (Steel)
6 103032 50" HOSE, Suction (3/4" inner diameter)
7 (Ref.) – HYDRAULIC GENERATOR BREAKER BOX ASSEMBLY
(For components, refer to Section 6.15)
8 (Ref.) – OIL COOLER ASSEMBLY
(For components, refer to Section 6.11)
9 (Ref.) – HYDRAULIC CONNECTIONS, 12 kW generator
(For components, refer to Section 6.4)
10 134675 1 FITTING, Tee NPT pipe (1" x 1" x 3/4")
11 134671 1 FITTING, (NPT pipe 1" x 2.5")
12 134748 1 FITTING, Elbow (Male NPT pipe 1" x 3/4")
13 110556 1 FITTING, Pipe (M15FP12)
14 103215 1 FITTING, Hose barb
15 103294 1 FITTING, Hose barb (1/2" x 3/4")

Rough Terrain Series SKYJACK, Page 155


Models 7127 & 7135
167318
6.13 Hydraulic Generator and Oil Cooler Electrical Connections

TO PLATFORM
CONTROL CONSOLE ELECTRICAL PANEL - FRONT VIEW

HYDRAULIC
GENERATOR
CONTROL CABLE
8

8 1
2
MAIN MANIFOLD 3
HARNESS

7 4 5 6

13 12
ELECTRICAL PANEL - BACK VIEW

15
OUTRIGGER
P.C. BOARD

9 10 11

14

IF EQUIPPED WITH OUTRIGGER OPTION ONLY M134176AD_M134178AE_1

SKYJACK, Page 156 Rough Terrain Series


Models 7127 & 7135
167318
6.13 Hydraulic Generator & Oil Cooler Electrical Connections
Index Skyjack
Qty. Description
No. Part No.
1 103316 1 RELAY, Single (12 V)
2 102479 1 SOCKET, Single relay
3 121459 1 CLIP, Single Relay mounting
4 103207 1 RELAY, Double (12 V)
5 103271 1 SOCKET, Dual relay
6 121460 1 CLIP, Double relay mounting
7 (Ref.) – TERMINAL BLOCK
(For components, refer to Section 3.14)
8 102921 2 DIODE (6 A)
127685 1 DIODE ASSEMBLY (D86C–1)
127926 1 DIODE ASSEMBLY (D86C–2)
129303 1 DIODE ASSEMBLY (D14B–3)
9 127035 1 RELAY, 12 V (40 A) (oil cooler)
10 104185 1 WASHER, Lock (#10 NOM)
11 103964 1 BOLT, Machine (#10–32 x 1/4")
12 108170 1 TERMINAL, Double bar
13 134177 1 HARNESS, Oil cooler fan
14 117325 1 BREAKER, Circuit (15 A)
15 141624 1 HARNESS, 12 kW generator (12kW generator option only)
16 128374 1 CABLE, Control (Model 7127) (not shown)
127874 1 CABLE, Control (Model 7135) (not shown)

Rough Terrain Series SKYJACK, Page 157


Models 7127 & 7135
167318
6.14 Hydraulic Generator and Oil Cooler

1
2
5 4 3

7 8 9 10

6 7 8 9

11

14 15 17

16

13 14 15

12

ML1F–1019AC

SKYJACK, Page 158 Rough Terrain Series


Models 7127 & 7135
167318
6.14 Hydraulic Generator and Oil Cooler
Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

A – – GENERATOR, 3500 W Hydraulic (60 Hz)


B – – GENERATOR, 12 kW Hydraulic (208 V, 3 phase) (for welder option)

1 106216 – GENERATOR ASSEMBLY, 3500 W, A


113875 1 • MOTOR, Hydraulic
106673 1 • COUPLING, Pump (1/2")
103026 1 • SPIDER, Coupling
113876 1 • COUPLING, Generator (14 mm)
113877 1 • FLOW CONTROL (8 gpm)
103938 4 • BOLT, Socket head (3/8"–16 x 1.5")
103978 4 • NUT, Hex (3/8"–16)
162508 1 • COVER, Weather, circuit breaker
139853 1 GENERATOR ASSEMBLY, 12 kW, B
– 134171DG 1 GENERATOR MOUNT ASSEMBLY
2 127118DG 1 • BRACKET, Generator mount
3 101297 2 • BOLT, Hex head (3/8"–16 x 1.25", Gr. 5)
4 103999 2 • WASHER, Lock (3/8")
5 103472 2 • WASHER, Flat (3/8")
6 103885 2 • BOLT, Hex head (5/16"–18 x 1.75", Gr. 5)
7 103404 3 • WASHER, Lock (5/16")
8 103996 5 • WASHER, Flat (5/16")
9 100397 3 • NUT, Hex Head (5/16"–18, Gr. 5)
10 103886 1 • BOLT, Hex head (5/16"–18– x 1.5", Gr. 5)

– 134156DG 1 OIL COOLER ASSEMBLY


11 138122 – • ASSEMBLY, Oil cooler
136687 1 • • PLATE, Oil cooler cover
114284 1 • • OIL COOLER
115384 1 • • • FAN, Oil cooler
12 128327DG 1 • BRACKET, Hydraulic Oil Cooler mount
13 101297 4 • BOLT, Hex head (3/8"–16 x 1.25, Gr. 5)
14 103472 16 • WASHER, Flat (3/8")
15 104606 8 • NUT, Hex head nylon lock (3/8"–16, Gr. 5)
16 128391 4 • INSULATOR, Generator vibration
17 103871 4 • BOLT, Hex head (3/8"–16 x 1.75", Gr. 5)

Rough Terrain Series SKYJACK, Page 159


Models 7127 & 7135
167318
6.15 12 kW Generator Breaker Box Assembly

2 3 4 5
1

6 10 11 12

8 9
L1 L2

M141713AA

Index Skyjack
Qty. Description
No. Part No.
1 141628 1 BOX, Breaker
2 103891 4 BOLT, Hex head (1/4"–20 x 7/8", Gr. 5)
3 103995 8 WASHER, Flat (1/4")
4 104000 4 WASHER, Lock (1/4")
5 103980 4 NUT, Hex head (1/4"–20, Gr. 5)
6 702613 2 CONNECTOR, Strain relief (Steel)
7 103036 1 CONNECTOR, Strain relief (1/2")
8 141630 1 CIRCUIT, Breaker (15 Amp)
9 141631 1 CIRCUIT, Breaker (50 Amp)
10 141724 5.5" DINRAIL
11 115545 4 SCREW, Round head machine (#10–32 x 3/8")
12 104694 4 WASHER, Flat (#10)

L1 141692 1 LABEL, Hazardous voltage


L2 141704 1 LABEL, 50 A (Welder)

SKYJACK, Page 160 Rough Terrain Series


Models 7127 & 7135
167318
6.16 12 kW Generator Mounting Assembly

5 7

4 8

3 13

12
2

10

11
1

M140965AA

Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

– 140965DG – 12 kW GENERATOR MOUNTING ASSEMBLY

1 140947 1 • TROLLEY, Generator


140948 1 • • TROLLEY
2 111351 4 • • ROLLER (2.75" OD x 7/8" ID x 1.1875")
3 116621 4 • • SHIM, Pin (0.063")
4 103470 1 • • WASHER, Lock (1/2")
5 103909 1 • • BOLT, Hex head (1/2"–13 x 1.25", Gr. 5)
6 140964DG 1 • DOOR, Mounting
7 103892 2 • BOLT, Hex head (1/4"–20 x 5/8", Gr. 5)
8 103995 2 • WASHER, Flat (1/4")
9 140955DG 1 • BASE, Mounting
10 140946DG 1 • ARM, Mounting
11 126856 1 • STUD
12 140606 7 • NUT, Hex nylon lock (3/8"–16, Gr. 5)
13 125959 7 • WASHER, Flat hardened (3/8")

Rough Terrain Series SKYJACK, Page 161


Models 7127 & 7135
167318
6.17 Hydraulic Hose Connections – 12 kW Generator

1 2 3

4 5

M141587AA

Index Skyjack
Qty. Description
No. Part No.
– 141602 – HOSE KIT

1 133652 1 • HOSE ASSEMBLY (3/8" x 06 JICF – 08 JICMF 90S x 88")


2 141598 1 • HOSE ASSEMBLY (1/2" x 08 JICF 90S – 10 JICM 90S x 19")
3 141599 1 • HOSE ASSEMBLY (1/2" x 08 JICF – 10 JICF x 17")
4 141601 1 • HOSE ASSEMBLY (5/8" x 10 JICF – 10 JICF x 84")
5 110470 2 • HOSE ASSEMBLY (1/2" x 08 JICF – 08 JICF 90S x 26.5")

SKYJACK, Page 162 Rough Terrain Series


Models 7127 & 7135
167318
6.18 Hydraulic Valve Assembly – 12 kW Generator

11 16 9

10

11
15 12

4 8 14
1 13
2
10
3
4

7 6

M141587AA1

Index Skyjack
Qty. Description
No. Part No.
1 140928 1 VALVE, Pressure compensating flow control
2 141654 1 FITTING, Straight (16MB SAE 80MJ SAE)
3 103472 4 WASHER, Flat (3/8")
4 104606 2 NUT, Hex nylon lock (3/8"–16, Gr. 5)
5 141536 1 FITTING, Run tee (10 JIC – 10 SAE)
6 141535 2 ADAPTER (10 ORBM – 16 ORBM)
7 141572 1 FITTING, Elbow 90° (10 ORBM – 10 JICM)
8 125958 2 BOLT, Hex head (3/8"–16 x 3", Gr. 5)
9 140927 1 VALVE (SV10–41)
10 110554 2 FITTING, Run tee (08 MJ 08 MB 08 MJ)
11 103995 4 WASHER, Flat (1/4")
12 115649 2 NUT, Hex nylon lock (1/4"–20, Gr. 5)
13 114583 1 FITTING, Elbow 90° (08 MJ 08 MB)
14 102659 1 FITTING, Straight (08 JICM – 08 ORBM)
15 141588 1 SPACER, Hydraulic valve
16 103862 2 BOLT, Hex nylon lock (3/8"–16, Gr. 5)

Rough Terrain Series SKYJACK, Page 163


Models 7127 & 7135
167318
6.19 Welder Option

1 2 3 4

9 10 11

11

12

5 6

L1 7

16 11 11 17 20
11

10

15

18

14 13 19

M156333AA

SKYJACK, Page 164 Rough Terrain Series


Models 7127 & 7135
167318
6.19 Welder Option
Index Skyjack
Qty. Description
No. Part No.
NOTE: Part numbers followed by "DG" indicate dark grey painted parts.

– 141609DG – WELDER READY OPTION

– 139805DG 1 • WELDER MOUNT ASSEMBLY


1 139806DG 1 • • WELDMENT, Mount
2 108575 2 • • NUT, Hex head jam (3/8"–16, Gr. 5)
3 103999 2 • • WASHER, Lock (3/8")
4 103916 2 • • BOLT, Hex head (3/8"–16 x 3.25", Gr. 5)
5 103020 1 • • STRAP, Tank
6 137814 1 • • BRACKET, Strap
7 103855 2 • • BOLT, Hex head (1/4"–20 x 1/2", Gr. 5)
8 141579DG 2 • HANGER, Welder cable
9 108575 2 • NUT, Hex head jam (3/8"–16, Gr. 5)
10 103999 3 • WASHER, Lock (1/4")
11 103472 8 • WASHER, Flat (1/4")
12 103872 2 • BOLT, Hex head (3/8"–16 x 2.25", Gr. 5)
13 141610DG 1 • BRACKET, Receptacle mounting
14 141612 1 • GROMMET, Rubber
15 103473 1 • BOLT, Hex head (3/8"–16 x 1", Gr. 5)
16 103874 1 • BOLT, Hex head (3/8"–16 x 2.75", Gr. 5)
17 104606 1 • NUT, Hex nylon lock (3/8"–16, Gr. 5)
18 141614 1 • RECEPTACLE ASSEMBLY
139835 1 • • BOX, Receptacle (50 A)
139836 1 • • COVER
139832 1 • • RECEPTACLE, Single locking
144367 1 • • CONNECTOR, Strain relief
19 139838 660" CABLE, 4 conductor, 8 gauge (Model 7127)
139838 780" CABLE, 4 conductor, 8 gauge (Model 7127)
20 138811 1 WELDER, Lincoln

L1 139820 1 • LABEL, Welder location

Rough Terrain Series SKYJACK, Page 165


Models 7127 & 7135
167318
6.20 Dual Flashing Light Option

9 8 7 3 2

2 3 4 5 6

M127107AA

Index Skyjack
Qty. Description
No. Part No.
– 127107 – DUAL FLASHING LIGHT OPTION

1 121476 2 LIGHT, Beacon 12 V


2 106360 4 TERMINAL, Male (14–16 GA x 1/4")
3 106359 4 TERMINAL, Female (14–16 GA x 1/4")
4 102734 56" WIRE, White
5 105568 2 TERMINAL, Female (12–10 GA x 1/4")
6 102734 25" WIRE, White
7 300176 5 MOUNT, Self–adhesive
8 102731 25" WIRE, Purple
9 102731 56" WIRE, Purple

SKYJACK, Page 166 Rough Terrain Series


Models 7127 & 7135
167318
6.21 Air Hose to Platform Option

1
L

4 5

6 3

L 4 5

2
M10199AA

Index Skyjack
Qty. Description
No. Part No.
A 136992 1 AIR HOSE TO PLATFORM OPTION (Model 7127)
B 158261 1 AIR HOSE TO PLATFORM OPTION (Model 7135)

1 107882 1 FITTING, Female disconnect


2 107883 1 FITTING, Male disconnect
3 107884 480" HOSE, Air (1/2" inner diameter), A
640" HOSE, Air (1/2" inner diameter), B
4 109050 2 FITTING, Hose barb
5 107886 2 CLAMP, Hose
6 – – HARDWARE, Air hose mounting
132042 1 • RIVET (310–362 1/4" diameter)
133241 5 • CLAMP, Single
103078 2 • CLIP, Double
103980 2 • NUT, Hex head (1/4"–20, Grade B)
103995 2 • WASHER, Flat (1/4" SAE)
104000 1 • WASHER, Lock (1/4")
104058 1 • GROMMET, Rubber (252)

L 138212 2 LABEL, Connect air here

Rough Terrain Series SKYJACK, Page 167


Models 7127 & 7135
167318
6.22 Telematics – M6 UR AC

3 1 4

2 5

02
+
37
7A

M171110AA–1

Index Skyjack
Qty. Description
No. Part No.
– 171110 – OPTION, UNITED TELEMATICS (Models 71XX RT)

1 170994 1 • KIT, M6 ZTR Mounting


2 170995 1 • M6 UR TELEMATICS, W/DEUTSCH CONN
3 170997 2 • SCREW, Flat head machine (#8–32 x 5/8")
4 138765 2 • NUT, Lock (#8–32, Gr. 5, Zinc–Nyl
5 103991 2 • WASHER, FLAT #8
6 171113 1 • HARNESS, GPS READY – 8 pin DEUTSCH (71XXRT)
(For components, refer to Section 3.14)
7 114148 1 • COVER, Plate motor

SKYJACK, Page 168 Rough Terrain Series


Models 7127 & 7135
167318
AC 6.23 GPS Ready Harness

TO TELEMATICS UNIT

34 43 05 41 05 02 10A 04 05 10A 10A 39 04 39 04 04 04


W W W W W W W
02 35A 42 34B 02 31 41 32 2A 10A 02 10B 02 17 02 18 02 15 02 16 02 23 02 24

35A 34B 31 32 10A 10B 17 18 15 16 23 24


CR CR CR CR CR1 CR1 CR CR CR CR CR CR
43 41 38 40

34B 34A 31A 02 32A 42 37 38 10A 17A 18A 15A 16A 23A 24A ZZ 117389-0

ZZ 117387-0

10A 36B 10A 18A 10A 14A 15A 16A 44 19A 10A 10A 05
W W
02 13 02 14 02 30 02 17A 02 28 02 40 02 20 02 35 02 25A 02 49

1000 uF

3300 uF
13 14 30 17A 28 20 35 49
CR CR CR CR CR CR CR CR
21 28A 15B 16B

13A 14A 30A 01 14B 20A 19 44 25 49A

7A
37
02
100

7A
37
02

00 02 02 05 07 7A 09 35 10A 37 13 13A 14 14B 15A 16A 17A 18A 33 29 30A 20A 25A

W W

TO MASTER DISCONNECT
(BATTERY SIDE)

USE SEALING PLUG FOR ALL UNUSED CONNECTOR,


CAVITIES, FOR THE FOLLOWING PINS # 5,6,7,8.
1

02
+
37
7A

8 PIN CONNECTOR
1 +
2 02
3 37
4 7A
5
6
7
8

M171113AA_M170988AA

Index Skyjack
Qty. Description
No. Part No.

NOTE : Part Numbers followed by a “DG” indicate dark grey painted parts.
– 171113 – HARNESS, GPS READY – 8 Pin DEUTSCH (Models 71XX RT)

1 170988 1 • HARNESS, Telematics (SJ71XX RT)

Rough Terrain Series SKYJACK, Page 169


Models 7127 & 7135
167318
6.24 Positive Air Shut Off AC

13 10 15
14 11 16 3

1
9
10
2

12
13
8
16
17

24

25

29 SENSOR

7 18 19 20

23
30
403A

26 27 28 33
403A

03 03
32

22 21 31 02

1 3 8 10 5 9 6 4 7 02

37 36 35 403A
02
02

408 402

403

34

M194156AA

SKYJACK, Page 170 Rough Terrain Series


Models 7127 & 7135
167318
AC 6.24 Positive Air Shut Off
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
– 194139 – POSITIVE AIR SHUT OFF (71XX)

– 194156 – • POSI AIR SHUT OFF INST


1 171824 1 • • HOLDER, RL5 Positive air option
– 194133 1 • • SHOCKER PASS 1750 – D1105 KIT
2 171821 1 • • • AUTOMATIC REV LIMITER–R5
3 171899 1 • • • BREAKER, Auto reset
4 171823 1 • • • SHUT OFF VALVE, Auto 1.75"
5 171826 1 • • • COVER, Safety red toggle
6 115574 1 • • • SWITCH, Toggle
7 194226 1 • • • HOSE, Silicone
8 103856 2 • • LIGHT, Indicator 12 V red
9 103856 2 • • BOLT, Hex head (1/4"–20 x 3/4", Gr. 5)
10 103995 4 • • WASHER, Flat (1/4")
11 103980 2 • • NUT, Hex head (1/4"– 20, Gr. 5)
12 103962 2 • • BOLT, Machine head (#10–32 x 1/2")
13 104185 4 • • WASHER, Lock (#10)
14 104003 2 • • NUT, Hex (#10–32)
15 114678 2 • • SCREW, Round head machine (#6–32 x 1/2")
16 106099 4 • • WASHER, Lock (#6)
17 103985 2 • • NUT, Hex Head (#6–32)
18 192027 1 • • SENSOR, Magnetic
19 103979 2 • • NUT, Hex Head (3/8"–24, Gr. 8)
20 194013 1 • • BRACKET, Engine sensor
21 102706 60 • • WIRE, Blue TEW 14 AWG 41 BC
22 102936 2 • • TERMINAL, 14–16 GA, #10 ring blue
– 194138 – • AIR CLEANER ASSEMBLY D1105
23 104528 7 • • CLAMP, Gear #28 (1.75)
24 116147 2 • • HOSE, Rubber 90 degree
25 194136 1 • • TUBE
26 103886 2 • • BOLT, Hex head (5/16"–18 x 1.5", Gr. 5)
27 103996 2 • • WASHER, Flat (5/16")
28 103404 2 • • WASHER Lock (5/16", Nom. 0.07)
29 128601 1 • • AIR CLEANER
30 128602 1 • • BRACKER, Air cleaner
– 194091 – HARNESS, POSITIVE AIR SHUT OFF
31 156114 1 • CONNECTOR, 3F W/P
32 171900 1 • CONNECTOR PLUG, 10–Way
33 171901 7 • CONNECTOR, Contact female crimp terminal
34 169665 1 • RESISTOR, 68K 1/2 Watt axial lead
35 192017 1 • CONNECTOR PLUG, 3–pin
36 192024 1 • CONNECTOR PLUG, 3–pin wedge
37 117590 1 • CONNECTOR, Contact pin 16–18

Rough Terrain Series SKYJACK, Page 171


Models 7127 & 7135
167318
6.25 Gate Hand Rail Kit

3 2

M160870AB

Index Skyjack
Qty. Description
No. Part No.
– 160870 – GATE HAND RAIL KIT

1 160868 2 • WELDMENT, Gate hand rail


2 103872 4 • BOLT, Hex head (0.375–16 x 2.25, Gr. 5)
3 103472 8 • WASHER, Flat (0.375)
4 104606 4 • NUT, Nylon hex lock (0.375–16, Gr. 5)
5 133598 2 • SPACER, 3/8" x 1–1/8"
6 155132 1 • INSTRUCTIONS, Hand rail installation (not shown)

SKYJACK, Page 172 Rough Terrain Series


Models 7127 & 7135
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AC 6.26 Heavy Duty Pipe Rack

9 6
7 3
8

2
5
4
13
12
1

10

11

M196511AB

Index Skyjack
Qty. Description
No. Part No.
– 196511 – HEAVY DUTY PIPE RACK ASSEMBLY
(For Models 71XX with serial number 340000+ & 34000001+)

– 194930 – RT HD PIPE RACK KIT


1 194920 2 • WELDMENT, RT HD pipe rack
2 103472 16 • WASHER, Flat (3/8")
3 103874 4 • BOLT, Hex head (3/8"–16 x 2.75", Gr. 5)
4 103978 12 • NUT, Hex Head (3/8"–16, Grade B)
5 103999 12 • WASHER, Lock (3/8")
6 194921 2 • PROTECTOR, Strip
7 194922 4 • SPACER, Rolled (3/8" X 1–1/2")
8 103872 8 • BOLT, Hex head (3/8"–16 x 2.25", Gr. 5)
9 195376 4 • STRAP, Nylon tie–down flat hook
10 101297 4 • BOLT, Hex head (3/8"–16 x 1.25", Gr. 5)
11 104606 4 • NUT, Hex head nylon lock (3/8" – 16, Gr. 5)
12 172173 2 LABEL, HD Pipe rack weight RT
13 172178 2 LABEL, HD Pipe rack capacity RT ANSI
14 196279 1 INSTRUCTIONS, RT HD Pipe rack ANSI

Rough Terrain Series SKYJACK, Page 173


Models 7127 & 7135
167318
6.27 Tool Caddy Kit

14

12

13* 7 7 13*

* – Lanyard not shown

9 10

7 6 4 5 8 11 3

M204334AA–2_M204334AA

SKYJACK, Page 174 Rough Terrain Series


Models 7127 & 7135
167318
6.27 Tool Caddy Kit
Index Skyjack
Qty. Description
No. Part No.
– 204334 1 TOOL CADDY KIT

1 172293 2 • LABEL, Skyjack logo, 5” white


2 172247 1 • LABEL, Tool caddy location
3 172298 1 • LABEL, Tool caddy models serial numbers
4 172297 1 • LABEL, Drive slowly when tool caddy is installed
5 172246 1 • LABEL, Tool caddy pin location
6 172245 1 • LABEL, Tool caddy weight
7 168421 3 • LABEL, Lock pin in place
8 172299 1 • LABEL, Do not block exit/entrance
9 172292 1 • LABEL, Accessoryzers, 7” white
10 172294 1 • LABEL, Skyjack logo, 3” white
11 172428 1 • LABEL, CE mark
12 198945 1 • TOOL CADDY TRAY, Plastic (Std)
13 198965 2 • PIN, Quick release 1/4" x 3.2" Lg. with 12" Lanyard
14 116161 2 • RIVET, Pop 3/16'' x 9/16''
15 204306 1 • INSTRUCTIONS, Tool caddy installation (Not Shown)

Rough Terrain Series SKYJACK, Page 175


Models 7127 & 7135
167318
SKYJACK, Page 176 Rough Terrain Series
Models 7127 & 7135
167318
7.0 Labels

7.1 Label Kit

7.2 Labels – Left and Right Sides 7


7.3 Labels – Front and Back

7.4 Labels – Miscellaneous

7.5 Labels – Control Consoles

7.6 Labels – Outriggers

Rough Terrain Series SKYJACK, Page 177


Models 7127 & 7135
167318
Notes
7.1 Label Kit

The label kit, part number 166326, is for models SJ7127 RT and SJ7135 RT. It contains labels that are com-
mon to both models, including the outrigger option.

It excludes:
• Serial numbers
• Caution tape
• Platform capacities
• Tire pressures
• Model designations
• All special options

Supply the model number, country and language when ordering complete machine labels.

1234
PSI/BAR
1234123

MANUAL MANUAL

ZZ 124631AC

M160287AB3_1

Rough Terrain Series SKYJACK, Page 179


Models 7127 & 7135
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7.2 Labels – Left and Right Sides

Left Side Right Side

1 1

17 17

1
2 2
5
12341234
1234

MANUAL
BAR
1234 34
1234

4 ZZ
PSI/BAR

ANUAL
1234

124631AC
PROPANE
HD5
PSI

MANUAL
1234

124631AC
5
124631AC 124631AC

3 4

3
11 12 13 7 14 15 6
3 4 5 6 7 8 9 10 16 1

24767AB
124767AB

Top View
M160287AB1_2

Index Skyjack
Qty. Description
No. Part No.
1 158554 4 LABEL, Skyjack (21")
2 119803 AR TAPE, Caution 1" wide
3 132736 4 LABEL, Wheel load (1860 kg/4100 lb)
4 124631 4 LABEL, Wheel offset/pressure
5 126928 4 LABEL, Tire pressure 75 psi (air tires) (not included in label kit)
142384 4 LABEL, Foam fill (foam tires) (not included in label kit)
6 139855 4 LABEL, Stay away
7 165749 2 LABEL, SJ7127 RT 4X4 (not included in label kit)
165764 2 LABEL, SJ7135 RT 4X4 (not included in label kit)
8 156613 1 LABEL, Do not alter
9 123628 1 LABEL, Manual box
10 156441 1 LABEL, Annual Inspection
11 124767 4 LABEL, Tie down/lift lugs
12 120390 1 LABEL, Propane (dual fuel)
13 103023 2 LABEL, LPG fuel (dual fuel)
14 158908 1 LABEL, Maintenance bar procedure
15 147042 1 LABEL, Do not use heater above freezing (cold start) (not included in label kit)
16 147041 1 LABEL, Do not leave heater plugged in (cold start) (not included in label kit)
17 159544 2 LABEL, SJ7127RT (not included in label kit)
159547 2 LABEL, SJ7135RT (not included in label kit)

SKYJACK, Page 180 Rough Terrain Series


Models 7127 & 7135
167318
AC 7.3 Labels – Front and Back

Back Front

1 10 15

9
2
11 8
PLATFORM CAPACITIES
PLATFORM CAPACITIES 8
12

400 N (90 lb) 12.5 m/s (28 mph) 124362AB

124465AD

3 16
7 12

4 6 13

14
5

M160287AB2B

Index Skyjack
Qty. Description
No. Part No.
1 158913 1 LABEL, Warning hazards
2 124465 1 LABEL, Side force/outdoor
3 114252 1 LABEL, California prop 65
4 156613 1 LABEL, Do not alter
5 138211 1 LABEL, AC Supply
6 160074 1 LABEL, Emergency lowering
7 (Ref.) 1 NAMEPLATE, Serial number (not included in label kit, consult factory)
8 130383 2 LABEL, Platform capacity 1500 (100/500) 5P (Model 7127)
130366 2 LABEL, Platform capacity 1000 (650/350) 4P (Model 7135)
(Platform capacity labels are not included in label kit)
9 124362 1 LABEL, Warning! Do not wear jewelry
10 158912 1 LABEL, Daily maintenance
11 158554 1 LABEL, Skyjack
12 119803 AR TAPE, Caution 1" wide
13 147041 1 LABEL, Do not leave heater plugged in (cold start) (not included in label kit)
14 147042 1 LABEL, Do not use heater above freezing (cold start) (not included in label kit)
15 115543 2 LABEL, Warning no step
16 172171 1 LABEL, California construction equipment

Rough Terrain Series SKYJACK, Page 181


Models 7127 & 7135
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7.4 Labels – Miscellaneous AB

1
2

3
Lanyard D–rings Outlet Box Welder Tray

6
8
5

4 7

Lift Cylinder Manual Box Quick Release Pins Engine Control Panel

10 11 10 12 24 13 14 15

23AB
1030

Propane Tank Fuel/Hydraulic Oil Cabinet Radiator Mounting Plate

16 17 18 19 20 21 22 23

ZZ 119674AD

ZZ 117389-0

117387-0

Electrical/Hydraulic Cabinet M11018AM

SKYJACK, Page 182 Rough Terrain Series


Models 7127 & 7135
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AB 7.4 Labels – Miscellaneous
Index Skyjack
Qty. Description
No. Part No.
1 130018 6 LABEL, Anchorage Harness
2 138211 1 LABEL, Connect AC supply
3 139820 1 LABEL, Welder location (Welder option) (not included in label kit)
4 157792 2 LABEL, Equipped with orifice
5 123628 1 LABEL, Manual Enclosed
6 126057 4 LABEL, Falling hazard (horizontal)
7 126056 12 LABEL, Falling hazard (vertical)
8 139457 1 LABEL, Do not use pressure washers
9 147624 1 LABEL, Engine control panel (Diesel)
148341 1 LABEL, Engine control panel (Dual fuel)
10 138146 2 LABEL, No smoking
11 103023 1 LABEL, Use liquid propane (Dual fuel)
12 162852 1 LABEL, Diesel fuel only (Diesel)
132400 1 LABEL, Unleaded fuel only (Dual fuel)
13 102961 1 LABEL, ATF Dexron III
14 146016 1 LABEL, Hydraulic oil level (min/max)
15 128827 1 LABEL, Fuse warning
16 119674 1 LABEL, Battery disconnect switch
17 117387 1 LABEL, Power reset
18 117389 1 LABEL, Ground reset
19 117390 1 LABEL, Push to reset (Hydraulic generator option) (not included in label kit)
20 164846 1 LABEL, Towing/pushing procedure
21 160074 1 LABEL, Emergency Lowering
22 147197 1 LABEL, Base controls
23 158908 1 LABEL, Maintenance bar procedure
24 168457 1 LABEL, Open slowly fuel cap (Dual fuel engine)

Rough Terrain Series SKYJACK, Page 183


Models 7127 & 7135
167318
7.5 Labels – Control Consoles

14
13
12
11
10

1
9
2
3
4
5
6
7 8

16

17

M11385AB_1

SKYJACK, Page 184 Rough Terrain Series


Models 7127 & 7135
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7.5 Labels – Control Consoles
Index Skyjack
Qty. Description
No. Part No.

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.
1 124207 1 LABEL, Controller connector
2 105352 1 LABEL, Horn
3 130792 1 LABEL, Raise/Off/Lower platform
4 130805 1 LABEL, Choke
5 130788 1 LABEL, Glow plug (diesel engine)
6 130789 1 LABEL, Start engine
7 130790 1 LABEL, Lift enable
8 111814 1 LABEL, Emergency stop
9 130798 1 LABEL, Lift/Off/Drive
10 130802 1 LABEL, Power on
11 130793 1 LABEL, Low/High throttle
12 130791 1 LABEL, Low/High speed range
13 130800 1 LABEL, Enable controller
14 130799 1 LABEL, Low/High torque
16 133227 1 LABEL, Outrigger and Hydraulic Generator controls
17 133228 1 LABEL, Auto level outriggers

Rough Terrain Series SKYJACK, Page 185


Models 7127 & 7135
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7.6 Labels – Outriggers

M157793AA_1

Index Skyjack
Qty. Description
No. Part No.
– 157793 1 OUTRIGGER LABEL KIT

1 139855 4 LABEL, Keep clear


2 119866 4 LABEL, Danger! Hand/foot pinch
3 156613 8 LABEL, Do not alter

SKYJACK, Page 186 Rough Terrain Series


Models 7127 & 7135
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8.0 Tables

8.1 Fluid Tables

Rough Terrain Series SKYJACK, Page 187


Models 7127 & 7135
167318
8.1 Fluid Tables

Gear Oil
Component Type Capacity (Liters) Capacity (US Gal.) Oil Type
Axle (Front/Rear) 2.4 0.634
Gear Oil, 80W-90 GL5
Center Drive 0.8 0.21
Hydraulic Oil
Model Capacity (Liters) Capacity (US Gal.) Oil Type
SJ71XXRT 80.5 21.26
SJ88X1RT 75.7 20.00 ATF Dexron III
SJ92XXRT 67.4 17.80
Engine Oil
Engine Type Capacity (Liters) Capacity (US Gal.) Engine Oil Type Recommended Equivalent Oil
Kubota D1105 3.1 0.818
10W30 - API Service Designation CG-4,
Kubota D1305 3.1 0.818
SAE 10W-30 CF-4, CD, SH
Kubota D972 3.4 0.898
GM 1.6L 3.7 0.977 10W30 - API Service Designation SF/CC
Engine Coolant
Engine Type Capacity (Liters) Capacity (US Gal.) Coolant Type
Kubota D1105 5.1 1.346 50/50 mix of Anti-freeze / Distilled Water
Kubota D1305 5.1 1.346 Anti-freeze 50/50 Premix
Kubota D972 3.5 0.924 Anti-freeze 50/50 Premix
GM 1.6L 6 1.584 50/50 mix of Extended Life Anti-freeze / Distilled Water
Engine Fuel
Engine Type Capacity (Liters) Capacity (US Gal.) Kubota D1105/D1305 Kubota D972 / GM 1.6L
SJ71XXRT 80.48 21.26 Diesel Unleaded Gasoline
SJ88X1RT 49.21 13 Diesel Unleaded Gasoline
SJ92XXRT 64.35 17 Diesel Unleaded Gasoline

60661AB

SKYJACK, Page 188 Rough Terrain Series


Models 7127 & 7135
167318
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