ST–6
STARTING – STARTER
ST043–01
DISASSEMBLY
1. REMOVE DUST PROTECTOR
2. REMOVE FIELD FRAME AND ARMATURE
(a) Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
(b) Remove the 2 through bolts.
Dust Protector Torque: 9.3 N·m (95 kgf·cm, 82 in.·lbf)
P25331
(c) Pull out the field frame together with the armature.
NOTICE:
At the time of notice, please refer to the following items.
Align the protrusion of the field frame with the groove of the
magnetic switch.
(d) Remove the O–ring from the field frame.
HINT:
At the time of assembly, please refer to the following items.
P21084 Use a new O–ring.
3. REMOVE STARTER HOUSING, CLUTCH
ASSEMBLY AND GEAR
(a) Remove the 2 screws.
Torque: 9.3 N·m (95 kgf·cm, 82 in.·lbf)
B00969
(b) Remove these parts from the magnetic switch:
(3) (1) Starter housing
(2) Return spring
(3) Idler gear
(4)
(4) Bearing
(5) Starter clutch assembly
(5)
HINT:
(1) At the time of assembly, please refer to the following items.
(2)
B01027 Apply grease to the return spring and insert the return spring
into the clutch shaft hole.
4. REMOVE STEEL BALL
Magnetic Finger Using a magnetic finger, remove the steel ball from the clutch
shaft hole.
HINT:
At the time of assembly, please refer to the following items.
Apply grease to the steel ball and insert the steel ball into the
clutch shaft hole.
ST0948
2000 LEXUS LS400 (RM717U)
Author: Date: 1477
ST–7
STARTING – STARTER
5. REMOVE BRUSH HOLDER
(a) Remove the 2 screws, and end cover from the field frame.
Torque: 3.8 N·m (39 kgf·cm, 34 in.·lbf)
(b) Remove the O–ring from the field frame.
HINT:
At the time of assembly, please refer to the following items.
Use a new O–ring.
P25332
(c) Using a screwdriver, hold the spring back and disconnect
the brush from the brush holder. Disconnect the 4
brushes, and remove the brush holder.
NOTICE:
Check that the positive (+) lead wires are not grounded.
6. REMOVE ARMATURE FROM FIELD FRAME
P10568
2000 LEXUS LS400 (RM717U)
Author: Date: 1478
