Illustrated Parts Manual

Models
G5-18A
&
2505
31200360

Revised
November 18, 2011

An Oshkosh Corporation Company

 EFFECTIVITY PAGE

February 22, 2008 - A - Original Issue Of Manual

April 30, 2008 - B - Revised Manual
October 23, 2008 - C - Revised Manual
June 12, 2009 - D - Revised Manual
November 18, 2011 - E - Revised Manual

31200360 G5-18A/2505 i
 EFFECTIVITY PAGE

-ii G5-18A/2505 31200360

 TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame Shrouding and Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Frame Covers, Shrouding and Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-3 Engine Pod Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-4 Axle & Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-5 Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-6 License Plate Holder Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
1-7 Rear Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Boom Assembly - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Boom Assembly - Pads & Shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 Boom Pin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-5 Universal Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Universal Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 Universal Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5 Universal Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-6 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-8 Light Material Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-9 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-10 Universal Hitch Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3 Perkins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-4 Radiator/Oil Cooler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-5 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-6 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Differential & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

31200360 G5-18A/2505 iii

 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

5-3 Front Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-4 Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-5 Front Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-6 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-7 Rear Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-8 Rear Hub Reduction & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-9 Rear Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-10 Driveshaft Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-11 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-3 Enclosed Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 Rear Hinged Window Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-5 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-6 Wiper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-7 Heater & AC - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-8 Heater & A/C Installation - Engine Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-9 Overhead Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26

SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-4 Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-5 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-6 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-7 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
8-8 Tilt & Compensating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
8-9 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
8-10 Rear Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
8-11 Auxiliary Hydraulics Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

iv G5-18A/2505 31200360
 TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-5 Hydraulic Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-6 Rotate/Side Tilt Carriage Cylinder & Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-7 Universal Side Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-8 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-9 Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-10 Hydrostatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-11 Divertor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-12 Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-13 Blocking Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-14 Pilot Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-15 Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
9-16 LSI Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
9-17 Auxiliary Hydraulic Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40

SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Road Lights Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 Work lights Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-4 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10-5 Cab Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10-6 Frame Base Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-7 Frame Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-8 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10-9 Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10-10 Roof Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10-11 Boom Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-44
10-12 AC System Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-13 Boom Aux Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10-14 LSI Timer Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
10-15 Speedometer Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52
10-16 LSI Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10-17 LSI Axle Sensor and Boom Proximity Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56

SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Frame & Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

31200360 G5-18A/2505 v
 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 12 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

vi G5-18A/2505 31200360
 SECTION 1
FRAME & ATTACHING PARTS

31200360 G5-18A/2505
 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding and Attaching Parts

318
321

322

325
320

320
323 324 327

326 328

319

323
320 313
304
314
403
404
306

402 309

313 405
314 4

401

302

305 310

308

301

308

PAL3854

1-2 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding and Attaching Parts (Continued)

208

212
710
711

717

704

718 709 705

707
702
708
201 714 716
703
712 713
203
708 705
201 706
703
705
206
702 707 205
707 207
203
715 207
102 131 713
114
150 104 207
114 207
205 164
214 802 713
207 203
250 211
3 130 163
203 210 557
102 152
114 204
221
222 558
559
223
203
136 224
509
508

207
2 209 219
1
201 220 163 504
204 152 507
102 901 506
114
BEFORE S/N 0160040198
509 506
114
S/N 0160040198 & AFTER
203
PAL3844

31200360 G5-18A/2505 1-3

 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding and Attaching Parts

Item Part Number Qty. Description Rev.
1001098514 Ref ENGINE POD INSTALLATION, D
(not available to order, see items 1 thru 4 for service)
1 0682220 4 HEX HD CAPSCREW, 3/4-10X2-1/2,GR8
2 4892200 4 WASHER, 3/4
3 1001097360 1 FOAM GASKET SEAL
4 8410013 3 HOSE CLAMP
102 0641506 7 HEX HD CAPSCREW, 5/16-18X3/4, GR5
104 0641514 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
114 4711500 11 WASHER, 5/16, (Before S/N 0160035834)
4700500 9 WASHER, 5/16, (S/N 0160035834 & After)
130 1001080780 1 ENGINE POD FRAME
131 1001080791 1 HOOD SUPPORT
136 1001096183 1 REAR ENGINE MOUNT
150 1001081036 1 WASHER, 0.375X1.25
152 4711400 4 WASHER, 1/4
163 0641406 5 HEX HD CAPSCREW, 1/4-20X3/4, GR5
164 3900272 5 BUTTON HD SCREW, 5/16-18X1-3/4

1001103075 Ref HOOD INSTALLATION, (ANSI-G5-18A), (not available to order, see items 201 O,9
thru 223 for service)
1001081433 Ref HOOD INSTALLATION, (ANSI-G5-18A), (Agricultural), (not available to order, O,4
see items 201 thru 224 for service)
1001103077 Ref HOOD INSTALLATION, (CE & AUS - 2505), (not available to order, see items H,9
223 & 250 for service)
1001081440 Ref HOOD INSTALLATION, (CE & AUS - 2505), (Agricultural), (not available to H,3
order, see items 201 thru 223 & 250 for service)
201 0100011 AR LOCTITE® 242TM
203 8305626 11 HEX LOCKNUT, 5/16-18, (Before S/N 0160035834)
8305626 9 HEX LOCKNUT, 5/16-18, (S/N 0160035834 & After)
204 0630468 7 BUTTON HD SCREW, 5/16-18X3/4
205 1001108191 15 BUTTON HD SCREW, 5/16-18X1-3/4
206 1001081414 1 GAS SPRING
207 1001108180 10 WASHER, 5/16
208 1001062773 1 PRECLEANER
209 1001096180 2 RUBBER BUMPER
210 1001081262 1 FRONT ENGINE COVER, (G5-18A)
1001081264 1 FRONT ENGINE COVER, (2505)
211 1001108243 1 BUTTON HD SCREW, 5/16-18X2-1/2
212 1001081267 1 ENGINE HOOD, (G5-18A), (includes items 201, 702 thru 709 & 711 thru 718) C
1001081252 1 ENGINE HOOD, (2505) (includes items 201 & 702 thru 718) C
214 Ref REAR ENGINE COVER, (see Figure 1-7 for details)
219 1001081190 1 ENGINE DOOR, (Before S/N 0160035834), (includes 2 of items 114 & 203 &
items 504, 506, 509 & 901)
1001081254 1 ENGINE DOOR, (G5-18A S/N 0160035834 thru 0160040158), (includes
items 504, 506, 508 & 509)
1001126034 1 ENGINE DOOR, (G5-18A S/N 0160040198 & After), (includes items 504, B
506, 508 & 509)
1001081256 1 ENGINE DOOR, (2505 S/N 0160035834 thru 0160038061), (includes items
504 thru 509)

1-4 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding and Attaching Parts (Continued)

Item Part Number Qty. Description Rev.
1001126036 1 ENGINE DOOR, (2505 S/N 0160040198 & After), B
(includes items 504 thru 509)
220 3311408 2 NUT, 1/4-20, GR2
221 1001125107 LATCH CATCH BRACKET
222 3311405 2 NUT, 1/4-20
223 0791406 2 WHIZ LOCK SCREW, 1/4-20, (ANSI, CE & AUS)
0630448 2 BUTTON HD SCREW, 1/4-20X0.75, (Agriculture)
224 4711400 4 WASHER, 1/4
250 Ref ENGINE POD TRAY INSULATION INSTALL, (see Figure 1-3 for details)

1001130200 Ref FRAME COMPONENT INSTALLATION, (not available to order, see items 301 D,4
thru 328 for service)
301 NSS 1 FRAME WELDMENT
302 1001080196 1 FUEL TANK COVER ASSY, (includes items 401 thru 405) B
304 1001080091 1 HYDRAULIC TANK COVER
305 3960622 1 FUEL TANK COVER GASKET
306 1001080092 1 HYDRAULIC COVER GASKET
308 1001080944 3 PLUG, (includes o-ring)
309 1001081070 1 VENTED HYDRAULIC FILLER CAP
310 1001080198 1 SIGHT GAUGE
313 0681406 26 HEX HD CAPSCREW, 1/4-20X3/4, GR8
314 4711400 26 WASHER, 1/4
315 1001081363 2 MAGNET
316 2220239 2 PLUG, (includes o-ring)s
317 0100020 AR PIPE SEALANT
318 1001130289 1 COUNTERWEIGHT, (outside)
319 1001130291 1 COUNTERWEIGHT, (inner)
320 90027471 8 WASHER, 1/2
321 0641836 1 HEX HD CAPSCREW, 1/2-13X4-1/2, GR5
322 0641852 3 HEX HD CAPSCREW, 1/2-13X6-1/2, GR5
323 3271801 4 HEX NUT, 1/2X13, GR8
324 1001133671 1 ELECTRICAL COMPONENTS MOUNTING BRACKET
325 0641403 2 HEX HD CAPSCREW, 1/4-20X3/8, GR5
326 0641624 1 HEX HD CAPSCREW, 3/8-16X3, GR5
327 3271601 1 HEX NUT, 3/8X16, GR8
328 4751600 1 WASHER, 3/8
401 3380724 1 FUEL TANK COVER
402 2420205 1 FUEL GAUGE
403 88212210 6 SOCKET HD CAPSCREW, 6-32X3/4
404 4750600 6 WASHER, #6
405 1001080162 1 FUEL LEVEL SENDER GASKET
504 1001096153 1 ENGINE COMPARTMENT DOOR, (Before S/N 0160040198)
1001126033 1 ENGINE COMPARTMENT DOOR, (S/N 0160040198 & After)
506 1001096450 1 COMPRESSION LEVER LATCH, (Before S/N 0160040198)
2940045 1 PADDLE LATCH, (S/N 0160040198 & After)
507 Ref DOOR PANEL INSULATION INSTALLATION, (see Figure 1-3 for details)
508 0791508 2 SCREW, 5/16-18X1
509 1001096187 1 HOOD LATCH BRACKET, (Before S/N 0160035834)
1001103939 1 HOOD LATCH PLATE, (S/N 0160035834 & After)

31200360 G5-18A/2505 1-5

 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding and Attaching Parts (Continued)

Item Part Number Qty. Description Rev.
557 1001081096 1 ROD
558 8310070 1 PUSHNUT
559 3450303 1 COTTER PIN
702 0641506 9 HEX HD CAPSCREW, 5/16-18X3/4, GR5
703 0641508 9 HEX HD CAPSCREW, 5/16-18X1, GR5
704 3290605 4 HEX LOCKNUT, M6X1, GR5
705 3311505 13 HEX LOCKNUT, 5/16-18, GR2
706 3900210 4 BUTTON HD SCREW, 5/16-18X3/4
707 4711500 22 WASHER, 5/16
708 4751500 9 WASHER, 5/16
709 4811700 4 WASHER, 6mm
710 Ref HOOD INSULATION INSTALLATION, (see Figure 1-3 for details)
711 1001096142 1 ENGINE COVER
712 1001096144 1 HOOD SUPPORT
713 1001096148 2 CONTINUOUS HINGE
714 1001096152 1 COMPRESSION LATCH
715 1001096697 7 HOOD ATTACH CLIP
716 1001096698 2 HOOD ATTACH CLIP
717 1001096782 1 AIR INTAKE HOOD SEAL
718 1001097160 14.8 ft SELF GRIPPING BULB SEAL

Ref FRONT COVER INSTALLATION, (2505), (not available to order, see items 210 &
802 for service)
802 Ref FRONT COVER INSULATION INSTALL, (see Figure 1-3 for details)
901 0630468 2 BUTTON HD SCREW, 5/16-18X1, (Before S/N 0160035834)

1-6 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding and Attaching Parts (Continued)

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 1-7

 FRAME & ATTACHING PARTS

Figure 1-2 Frame Covers, Shrouding and Attaching Parts

153 152
159
157 154
158 155
701 154
603
704 12 162
163
604 156 151
605 154
606 602 702
703

601
155 2505 - AUS

853 7

11

202
2
201
26 22 12
4
203 6
502 8 502 404
5 301
302
28 34 303 402
30 10
24 32 5 403
25 27 13 401
405
28

29
18 102
33
35 103 101

502
18
31
954
955
VIEW OF REAR PLATE 956
501

904
903

901
901
902

902

K1 PAL3907

1-8 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-2 Frame Covers, Shrouding and Attaching Parts

Item Part Number Qty. Description Rev.
0275491 Ref FRAME INSTALLATION, N
(not available to order, see items 2 thru 35 for service)
2 88501012 2 HEX NUT, 3/4-10
4 0641506 2 HEX HD CAPSCREW, 5/16-18X3/4, GR5
5 83483497 2 HOSE CLAMP
6 86883327 2 HOSE CLAMP
7 0682220 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8
8 1001080086 1 FUEL FILL HOSE
10 4711500 2 WASHER, 5/16
11 4752201 4 WASHER, 3/4
12 1001080171 1 REAR PLATE
13 1001080573 1 FUEL NOZZLE TUBE
18 4891500 2 WASHER, 5/16
22 1001080084 1 HYDRAULIC TANK HOSE
24 4712200 1 WASHER, 3/4
25 4762200 1 LOCKWASHER, 3/4
26 1001081159 1 MIRROR BRACKET
27 1001081169 1 HEADLIGHT WELDMENT MOUNT
28 3272201 2 HEX NUT, 3/4-10, GR8
29 0641514 3 HEX HD CAP SCREW, 5/16-18X1-3/4, GR5
30 3931416 2 SOCKET HD CAPSCREW, 1/4-20X1
31 3311505 3 LOCKNUT, 5/16-18, GR2
32 1001081185 1 BOOM STOP PAD
33 1001081304 1 SEAL
34 1001081305 1 SEAL
35 1001081364 2 GROMMET

1001081106 Ref COUNTERWEIGHT INSTALLATION, (G5-18A), A

(not available to order, see items 101 thru 103 for service)
1001081107 Ref COUNTERWEIGHT INSTALLATION, (2505 - CE), A
(not available to order, see items 101 thru 103 for service)
1001107711 Ref COUNTERWEIGHT INSTALLATION, (2505 - AUS), C
(not available to order, see items 103 thru 163)
101 0682220 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8
102 4752201 4 WASHER, 3/4
103 1001080861 1 COUNTERWEIGHT, 460 lb, (G5-18A)
1001081105 1 COUNTERWEIGHT, 129 kg, (2505)
151 0682232 2 HEX HD CAPSCREW, 3/4-10X4, GR8
152 0682234 4 HEX HD CAPSCREW, 3/4-10X4-1/4, GR8
153 0682238 2 HEX HD CAPSCREW, 3/4-10X4-3/4, GR8
154 4712200 8 WASHER, 3/4
155 88501012 6 HEX NUT, 3/4-10
156 1001107651 1 BOTTOM WEIGHT, (AUS)
157 1001107652 1 LEFT WEIGHT, (AUS)
158 1001107653 1 RIGHT WEIGHT, (AUS)
159 1001107701 1 REAR WEIGHT, (AUS)
162 0681810 2 HEX HD CAPSCREW, 1/2-13X1-1/4,GR8
163 4711800 2 WASHER, 1/2

31200360 G5-18A/2505 1-9

 FRAME & ATTACHING PARTS

Figure 1-2 Frame Covers, Shrouding and Attaching Parts (Continued)

Item Part Number Qty. Description Rev.
1001080090 Ref BATTERY COVER INSTALLATION, (2505 Before S/N 0160042694, G5-18A D
Before S/N TBD), (not available to order, see items 201 thru 203 for service)
1001133788 Ref BATTERY COVER INSTALLATION, (2505 S/N 0160042694 & After, A
G5-18A S/N TBD & After), (not available to order, see items 201 thru 203 for
service)
201 1001080163 Ref BATTERY COVER, (Before S/N 0160037452),
(no longer available, use Kit K1 for replacement)
1001112694 1 BATTERY COVER, (2505 S/N 0160037452 thru 0160042693, G5-18A S/N
0160037452 thru TBD)
1001113787 1 BATTERY COVER, (2505 S/N 0160042694 & After, G5-18A S/N TBD &
After)
202 1001081000 1 CAM LOCK LATCH
203 1001080644 1 CAM LATCH

1001080572 Ref FUEL CAP INSTALLATION, A

(not available to order, see items 301 thru 303 for service)
301 1001001422 1 NECK FILLER ADAPTER
302 1001080707 1 LOCKING CAP
303 0100093 AR LOCTITE® 30512TM, (apply to item 301)

0275779 Ref WHEEL CHOCK INSTALLATION, (if equipped), (Germany), C

(not available to order, see items 401 thru 405 for service)
401 806253 1 WEDGE
402 4811900 4 WASHER, 8mm
403 0760806 4 HEX HD CAPSCREW, M8X12, GR8.8
404 1060628 1 CABLE TIE DOWN
405 806264 1 WEDGE HOLDER

501 Ref CAB ASSY, (see Figure 6-1 for details)

502 Ref ROAD LIGHT INSTALLATION, (see Figure 10-2 for details)
601 80363195 1 MIRROR, (G5-18A)
602 3140007 1 RECTANGULAR MIRROR, (2505)
603 1001008436 1 MIRROR, (2505), (includes items 604 thru 606) B
604 1001008475 2 LOCKWASHER, #12
605 1001009062 2 WASHER
606 1001010838 2 HEX HD BOLT

0275778 Ref LIFT CYLINDER PROP INSTALLATION, (2505) B

(not available to order, see items 701 thru 704 for service)
701 909304 AR PROFILE RUBBER, 18X5mm
702 1271599 1 LIFT CYLINDER PROP WELDMENT
703 1784861 2 O-RING
704 1001099887 2 SCREW, M12X103
853 Ref LICENSE PLATE LIGHT, (see Figure 10-2 for details)

1001104784 Ref REAR CONVEX MIRROR INSTALLATION, A

(not available to order, see items 901 thru 904 for service)
1001112236 Ref REAR CONVEX MIRROR INSTALLATION, (2505 - AUS), A
(not available to order see items 901 thru 904 for service)
901 4712200 2 WASHER, 3/4

1-10 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-2 Frame Covers, Shrouding and Attaching Parts (Continued)

Item Part Number Qty. Description Rev.
902 88501012 2 HEX NUT, 3/4-10
903 1001008436 1 MIRROR, (includes items 954 thru 956) B
904 1001080241 1 BAR
1001111700 1 BAR, (2505 - AUS)
954 1001008475 2 LOCKWASHER, #12
955 1001009062 2 WASHER
956 1001010838 2 HEX HD BOLT

K1 1001112683 1 ENGINE COVER REPLACEMENT KIT, (Before S/N 0160036866)

1001112684 1 ENGINE COVER REPLACEMENT KIT, (2505 S/N 0160036866 thru
0160042693, G5-18A S/N TBD & After)

31200360 G5-18A/2505 1-11

 FRAME & ATTACHING PARTS

Figure 1-3 Engine Pod Insulation

2505

301
317
305
102
306

403 402
404
405 101 103

401

105 104

3 1

318 310
319 315
320
304

216 308
202
217
302
208
204 309
207 214
205 303
210
215
314
211
212
213
209

316
311
PAL4761

1-12 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-3 Engine Pod Insulation

Item Part Number Qty. Description Rev.
1001081147 Ref ENGINE POD TRAY INSULATION INSTALLATION, E
(not available to order, see items 1 thru 3 for service)
1 1001081148 1 ENGINE POD TRAY INSULATION
2 1001081149 1 ENGINE POD TRAY INSULATION
3 1001081150 1 ENGINE POD TRAY INSULATION

1001081075 Ref DOOR PANEL INSULATION INSTALLATION, H

(not available to order, see items 101 thru 105 for service)
101 1001081076 1 DOOR PANEL INSULATION
102 1001081077 1 DOOR PANEL INSULATION
103 1001081078 1 DOOR PANEL INSULATION
104 1001081079 1 DOOR PANEL INSULATION
105 1001081112 1 DOOR PANEL INSULATION

1001081269 Ref REAR COVER INSULATION INSTALLATION, C

(not available to order, see items 204 thru 217 for service)
204 1001081132 1 ENGINE POD REAR COVER INSULATION
205 1001081145 1 ENGINE POD REAR COVER INSULATION
206 1001081227 1 ENGINE POD REAR COVER INSULATION
207 1001081229 1 ENGINE POD REAR COVER INSULATION
208 1001081230 1 ENGINE POD REAR COVER INSULATION
209 1001081238 1 ENGINE POD REAR COVER INSULATION
210 1001081325 1 ENGINE POD REAR COVER INSULATION
211 70022088 16 SPINDLE ANCHOR FASTENER ASSY, (includes items 212 & 213)
212 NSS 16 SELF-LOCKING WASHER, 0.104X1.50
213 NSS 16 SELF-LOCKING CAP
214 1001081389 1 ENGINE POD REAR COVER INSULATION
215 1001081390 1 ENGINE POD REAR COVER INSULATION
216 1001081391 1 ENGINE POD REAR COVER INSULATION
217 1001081392 1 ENGINE POD REAR COVER INSULATION

1001081055 Ref HOOD INSULATION INSTALLATION, H

(not available to order, see items 301 thru 320 for service)
301 1001081056 1 SOUND DAMPENING HOOD INSULATION
302 1001081057 1 SOUND DAMPENING HOOD INSULATION
303 1001081058 1 SOUND DAMPENING HOOD INSULATION
304 1001081059 1 SOUND DAMPENING HOOD INSULATION
305 1001081060 1 SOUND DAMPENING HOOD INSULATION
306 1001081061 1 SOUND DAMPENING HOOD INSULATION
308 1001081063 1 SOUND DAMPENING HOOD INSULATION
309 1001081064 1 SOUND DAMPENING HOOD INSULATION
310 1001081065 1 SOUND DAMPENING HOOD INSULATION
311 1001081066 1 SOUND DAMPENING HOOD INSULATION
314 1001081144 1 SOUND DAMPENING HOOD INSULATION
315 1001081228 1 SOUND DAMPENING HOOD INSULATION
316 1001081300 1 SOUND DAMPENING HOOD INSULATION
317 1001081356 1 SOUND DAMPENING HOOD INSULATION
318 70022088 28 SPINDLE ANCHOR FASTENER ASSY, (includes items 319 & 320)
319 NSS 28 SELF-LOCKING WASHER, 0.104X1.50

31200360 G5-18A/2505 1-13

 FRAME & ATTACHING PARTS

Figure 1-3 Engine Pod Insulation (Continued)

Item Part Number Qty. Description Rev.
320 NSS 28 SELF-LOCKING CAP

1001081125 Ref FRONT COVER INSULATION INSTALLATION, D

(not available to order, see items 401 thru 405 for service)
401 1001081126 1 ENGINE POD FRONT COVER INSULATION
402 1001081127 1 ENGINE POD FRONT COVER INSULATION
403 70022088 7 SPINDLE ANCHOR FASTENER ASSY, (includes items 404 & 405)
404 NSS 7 SELF-LOCKING WASHER, 0.104X1.50
405 NSS 7 SELF-LOCKING CAP

1-14 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-3 Engine Pod Insulation (Continued)

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 1-15

 FRAME & ATTACHING PARTS

Figure 1-4 Axle & Fender Installation

307
309

314

104
314
103 502
309
313 309
313

1
102 447

101 446
105
501 445

316

306

314

308

203

201 202
PAL3912

1-16 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-4 Axle & Fender Installation

Item Part Number Qty. Description Rev.
0275505 Ref FENDER INSTALLATION, (if equipped), (not available to order, see item 1 for D
service)
1 1001080216 4 FENDER ASSY, (if equipped), (includes items 101 thru 105) E
101 1001081100 1 FENDER MOUNT
102 1001080212 1 FENDER WHEEL
103 8310246 4 FENDER WASHER, 0.375X0.048X1.50
104 88261030 4 SOCKET HD CAPSCREW, 3/8-16X1-1/4
105 88521206 4 LOCKNUT, 3/8-16

1001097640 1 FRONT FENDER INSTALLATION, (G5-18A, if equipped), B

(includes items 201 thru 203)
201 1001108082 4 HEX HD CAPSCREW, 5/16-18X2, GR5
202 1001108092 4 WASHER, 5/16
203 1001080891 1 FRONT FENDER
306 3576766 2 MOUNTING PLATE
307 0682264 4 HEX HD CAPSCREW, 3/4-10X8, GR8, (torque to 420 lb-ft)
308 3272201 4 NUT, 3/4-10, GR8
309 0100011 AR LOCTITE® 242TM
313 91403412 4 HEX HD CAPSCREW, 3/4-10X5, (torque to 420 lb-ft)
314 4892200 12 WASHER, 3/4
316 1001081071 4 FRONT AXLE MOUNTING SLEEVE
445 91514118 4 FENDER STUD
446 91514119 4 WASHER
447 91514120 4 NUT
501 Ref FRONT AXLE, (see Figure 5-1 for details)
502 Ref REAR AXLE, (see Figure 5-6 for details)

31200360 G5-18A/2505 1-17

 FRAME & ATTACHING PARTS

Figure 1-5 Hitches

G5-18A & 2505-CE

106

7
108
109
101 4 2
104
1

6
201 202
206
208
206

204 203
9
205

207

3
303
301
304

PAL3931

1-18 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-5 Hitches

Item Part Number Qty. Description Rev.
0275791 1 ADJUSTABLE PIN HITCH, (CE-2505, G5-18A), (includes items 1 thru 9) B
0275792 1 ADJUSTABLE AUTO HITCH, (CE-2505, G5-18A), B
(includes items 1, 2, 4, 6, 7, 9 & 101 thru 109)
4805932 1 PIN HITCH, (CE-2505, G5-18A), (includes items 3 & 301 thru 304)
1 0682220 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8
2 0903083 1 HITCH MOUNTING BRACKET
3 3944574 1 HITCH PIN
4 4752201 4 WASHER, 3/4
5 8010200 1 HITCH
6 8010204 2 HITCH MOUNTING PIN
7 88501012 4 HEX NUT, 3/4-10
9 1001080685 1 TRAILER PLUG KIT, (includes items 201 thru 208) A
101 0682018 4 HEX HD CAPSCREW, 5/8-11X2-1/4, GR8
104 4712000 4 WASHER, 5/8
106 8002789 1 AUTOMATIC HITCH
108 8010234 1 HITCH ADAPTER
109 88501010 4 HEX NUT, 5/8-11
201 0760806 2 HEX HD CAPSCREW, M8X12, GR8.8
202 3290507 3 HEX LOCKNUT, M8, GR8
203 3960600 1 TRAILER PLUG GASKET
204 4031612 3 HEX HD CAPSCREW, M5X40
205 4461021 1 TRAILER PLUG
206 4811600 6 WASHER, 5mm
207 1001080610 1 TRAILER INDICATOR
208 1001080686 1 TRAILER PLUG BRACKET
301 4804533 1 HITCH
303 0771619 2 HEX HD CAPSCREW, M16X55, GR10.9
304 4805921 2 HEX NUT, M16

31200360 G5-18A/2505 1-19

 FRAME & ATTACHING PARTS

Figure 1-5 Hitches

2505 - AUS

105
403

107
108
101 402 2
104 1
301
305

305

303 302
304

306

204
201 3

205 202

PAL5080

1-20 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-5 Hitches

Item Part Number Qty. Description Rev.
1001081380 Ref ADJUSTABLE HITCH, (AUS-2505), A
(not available to order, see items 1 thru 5 for service)
1001081379 Ref AUTOMATIC HITCH ASSY, (AUS-2505), A
(not available to order, see items 1, 2, 5 & 101 thru 108 for service)
1001107807 Ref PIN HITCH, (AUS-2505), (not available to order, see items 3, & 201 thru 205 for B
service)
1 0682238 4 HEX HD CAPSCREW, 3/4-10X4-3/4
2 0903083 1 HITCH BRACKET
3 3944574 1 HITCH PIN
4 8010200 1 HITCH
5 8010204 2 HITCH MOUNTING PIN
101 0682018 4 HEX HD CAPSCREW, 5/8-11X2-1/4
104 4712000 4 WASHER, 5/8
105 8002789 1 AUTOMATIC HITCH
107 8010234 1 HITCH ADAPTER
108 88501010 4 HEX NUT, 5/8-11
201 0682040 2 HEX HD CAPSCREW, 5/8-11X5
202 3312005 2 HEX LOCKNUT, 5/8-11, GR2
204 4712000 2 WASHER, 5/8
205 4804533 1 HITCH BRACKET

1001107806 1 TRAILER PLUG KIT, (includes items 301 thru 306)

301 3290507 3 HEX LOCKNUT, M5X0.8
302 3960600 1 TRAILER PLUG GASKET
303 4031612 3 HEX HD SOCKET SCREW, M5X40
304 4461021 1 TRAILER PLUG
305 4811600 6 WASHER, 5mm
306 1001080611 1 TRAILER INDICATOR
401 Ref COUNTERWEIGHT INSTALLATION, (AUS), (see Figure 1-2 for details)
402 Ref WASHER, (see Figure 1-2 for details)
403 Ref NUT, (see Figure 1-2 for details)

31200360 G5-18A/2505 1-21

 Before S/N 0160037440
FRAME & ATTACHING PARTS

Figure 1-6 License Plate Holder Install

4
5 1

152

111
151
102

107
111

PAL5070

1-22 G5-18A/2505 31200360

Before S/N 0160037440
FRAME & ATTACHING PARTS

Figure 1-6 License Plate Holder Install

Item Part Number Qty. Description Rev.
1001081394 1 LICENSE PLATE HOLDER INSTALL, (UK & IRELAND)
(not available for service, see items 1 thru 5 for service)
1 10700730 2 HEX HD CAPSCREW, 3/4-10X2-3/4
2 0741506 1 FLAT HD SOCKET SCREW, 5/16-18X1-3/4
3 8310357 1 BOLT, 5/16-18X2.5
4 1001081377 1 LICENSE HOLDER PLATE
5 1001081378 1 LICENSE HOLDER SPACER
102 88501012 2 HEX NUT, 3/4-10, GR5
107 0682220 4 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8
111 4752201 4 WASHER, 3/4
151 Ref CLAMP, (see Figure 8-9 for details)
152 Ref HOSE CLAMP SUPPORT, (see Figure 8-7 for details)

31200360 G5-18A/2505 1-23

 S/N 0160037440 & After
FRAME & ATTACHING PARTS

Figure 1-6 License Plate Holder Install

G5-18A
2505 - IF EQUIPPED 2505 - IF EQUIPPED

11
11
10 10
9 9

6 6
8 8
7 7

104
102
103

104

PAL5061

1-24 G5-18A/2505 31200360

S/N 0160037440 & After
FRAME & ATTACHING PARTS

Figure 1-6 License Plate Holder Install

Item Part Number Qty. Description Rev.
1001081394 1 REAR LICENSE PLATE HOLDER INSTALL, (2505, if equipped), C
(not available for service, see items 6 thru 11 for service)
1001081422 1 REAR LICENSE PLATE HOLDER INSTALL, (G5-18A), (2505, if equipped) A
(not available for service, see items 6 thru 11 for service)
6 0641514 3 HEX HD CAPSCREW, 5/16-18X1-3/4
7 0641607 2 HEX HD CAPSCREW, 3/8
8 4751600 2 WASHER, 3/8
9 77133137 3 COVER PLATE
10 77323029 3 CLAMP SET
11 1001081425 1 LICENSE BRACKET, (2505, if equipped)
1001097684 1 LICENSE BRACKET HOSE CLAMP SUPPORT, (G5-18A),
(2505, if equipped)

1001081421 Ref FRONT LICENSE HOLDER INSTALLATION, (not available to order, see items A
101 thru 104 for service)
101 1001081420 1 FRONT LICENSE BRACKET
102 1001108548 2 WASHER, 1/4
103 1001108549 2 NUT, 1/4-20, G2
104 8303119 4 SCREW, 1/4-20X0.625

31200360 G5-18A/2505 1-25

 FRAME & ATTACHING PARTS

Figure 1-7 Rear Engine Cover

1
5

1
107 5
108
103
110

104
4

3
105
PAL5311

1-26 G5-18A/2505 31200360

 FRAME & ATTACHING PARTS

Figure 1-7 Rear Engine Cover

Item Part Number Qty. Description Rev.
1001081438 1 REAR ENGINE COVER, (ANSI), (includes items 1 thru 5) B
1001081435 1 REAR ENGINE COVER, (ANSI), (Agricultural), B
(includes items 1 thru 5 & 103 thru 110)
1001081444 1 REAR ENGINE COVER, (CE & AUS), (includes items 1 thru 5) A
1001081441 1 REAR ENGINE COVER, (CE & AUS), (Agricultural), B
(includes items 1 thru 5 & 103 thru 110)
1 Ref REAR ENGINE POD COVER INSULATION , (see Figure 1-3 for details)
3 NSS 1 RADIATOR GRILL
4 NSS 1 REAR COVER
5 1001097159 25 in SELF GRIPPING BULB SEAL
103 NSS 1 RADIATOR COVER SCREEN
104 NSS 1 RADIATOR GRILL
105 NSS 1 RADIATOR GRILL
107 1001081431 2 EXPANSION GROMMET FASTENER
108 1001081432 2 EXPANSION PLUNGER FASTENER
110 1001090344 26 in NEOPRENE TAPE

31200360 G5-18A/2505 1-27

 FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-28 G5-18A/2505 31200360

 SECTION 2
BOOM

31200360 G5-18A/2505
 BOOM

Figure 2-1 Boom Assembly - Components

44 30

30
28
44
26
43
4
28
8
14

33
34
9 46
16
27 17 17
42 13
10 11 19
33

39 34 14
45 29
27
30 47

22
22
PAL3780

NOTE:
USE ITEM 1 ON ALL BOLT THREADS
APPLY A THIN COAT OF ITEM 31 TO ALL PIN BORES

2-2 G5-18A/2505 31200360

 BOOM

Figure 2-1 Boom Assembly - Components

Item Part Number Qty. Description Rev.
1 0100011 AR ®
LOCTITE 242 TM

4 0641628 1 HEX HD CAPSCREW, 3/8-16X3-1/2, GR5

8 1001130338 1 FIRST BOOM SECTION WELDMENT
9 0801601 1 SECOND BOOM SECTION WELDMENT
10 Ref TILT CYLINDER, (see Figure 9-3 for details)
11 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
13 Ref LOCKNUT, 7/16-14, (see Figure 11-1 for details)
14 3900210 4 SOCKET BUTTON HD CAPSCREW, 5/16-18X3/4
16 Ref BOOM ANGLE DECAL, (see Figure 11-1 for details)
17 Ref FLAT WASHER, 7/16, (see Figure 11-1 for details)
19 Ref BOOM ANGLE INDICATOR, (see Figure 11-1 for details)
22 7126662 2 CHAIN SHEAVE BUSHING
26 8305645 1 HEX LOCKNUT, 3/8X16
27 8307904 AR SHIM WASHER, 2.00X3.50X0.048
28 8310160 AR SHIM, 1.50X3.00X.048
29 8310658 2 RETAINING NUT, 5/16
30 88671001 4 STRAIGHT LUBE FITTING, 1/8
31 8522012 AR ANTI-SEIZE LUBE
32 8522031 AR LUBRIPLATE GREASE
33 8642207 2 RETAINING RING, 1-1/2 in DIA
34 8642224 2 RETAINING RING, 2 in DIA
39 14404793 AR MYSTIK TETRIMOLY GREASE
42 1001080116 1 EXTEND/RETRACT CYLINDER BASE PIN
43 1001080117 1 EXTEND/RETRACT CYLINDER ROD PIN
44 1001080124 2 BUSHING WITH GREASE GROOVES
45 1001080152 1 FORK CYLINDER BASE PIN
46 1001080253 1 HOSE GUARD CHANNEL
47 1001080254 1 HOSE CHANNEL BRACE

31200360 G5-18A/2505 2-3

 BOOM

Figure 2-2 Boom Assembly - Pads & Shims

24

21
56
23
18
25 15
57 18
15 7 57
25

18
23

41

SECOND BOOM SECTION

5
FIRST BOOM SECTION
18
23
25
23
24
7
18
48
57
20 18
21 6
PAL3790
56
NOTE:
FILL POCKETS OF BOTTOM FRONT AND TOP REAR PADS WITH ITEM 39

2-4 G5-18A/2505 31200360

 BOOM

Figure 2-2 Boom Assembly - Pads & Shims

Item Part Number Qty. Description Rev.
1 0100011 AR ®
LOCTITE 242 TM

5 0701014 4 HEX HD CAPSCREW, M10X30, GR8.8

6 0701018 6 HEX HD CAPSCREW, M10X50, GR8.8
7 0761010 12 HEX HD CAPSCREW, M10X20, GR8.8
15 3900393 10 BUTTON HD CAPSCREW, M10-1.5X20
18 4812000 38 WASHER, 10mm
20 7082362 2 SPACER, 0.13 IN
21 7126182 2 SPACER, 0.07 IN, (first boom section)
7126182 AR SPACER, 0.07 IN, (second boom section)
23 7300032 8 WEAR PAD
24 7300034 4 WEAR PAD
25 7300518 6 SPACER, 1.90mm
39 14404793 AR MYSTIK TETRIMOLY GREASE
41 1001080050 2 WEAR PAD CHANNEL ASSY
48 1001080391 2 WEAR PAD SPACER
56 1001096584 AR SHIM, (requires item 21)
57 1001096585 AR SHIM, (requires item 25)

31200360 G5-18A/2505 2-5

 BOOM

Figure 2-3 Boom Pin Installation

7
13

10 5

8 3 8
9 6
6 4 2 7 10
9

12
1

11 10

PAL3810

2-6 G5-18A/2505 31200360

 BOOM

Figure 2-3 Boom Pin Installation

Item Part Number Qty. Description Rev.
0275494 Ref BOOM PIN INSTALLATION, (G5-18A), (not available to order, see items 1 thru C
13 for service)
1001132453 Ref BOOM PIN INSTALLATION, (2505), (not available to order, see items 1 thru 13 A
for service)
1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
2 Ref COMPENSATING CYLINDER, (see Figure 9-4 for details)
3 1001080154 1 COMPENSATING CYLINDER ROD PIN
4 1001080155 1 LIFT CYLINDER ROD PIN
5 1001080314 1 BOOM PIVOT PIN
6 0641810 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5
7 0681844 2 HEX HD CAPSCREW, 1/2-13X5-1/2, GR8
8 4711800 2 FLAT WASHER, 1/2
9 7139886 2 PIN RETAINER SPACER
10 88521208 3 HEX LOCKNUT, 1/2-13
11 0681836 1 HEX HD CAPSCREW, 1/2-13X4, GR8
12 1001080312 1 COMPENSATING CYLINDER BASE PIN
13 1001080313 1 LIFT CYLINDER BASE PIN

31200360 G5-18A/2505 2-7

 BOOM

Figure 2-4 Quick Coupler

304

302
10

4
301 303
9
3 7
5 1

6 8
2

MECHANICAL QUICK COUPLER

106

108
107

101

115

116

105
112

109
114
204
113 104
110 205 203 112
103
102 111
201
110 202
109
113
HYDRAULIC QUICK COUPLER
PAL3941

2-8 G5-18A/2505 31200360

 BOOM

Figure 2-4 Quick Coupler

Item Part Number Qty. Description Rev.
1001098472 1 MECHANICAL QUICK COUPLER ASSY, (if equipped), C
(includes items 1 thru 10)
1 463929 1 KEY RING
2 0681832 2 HEX HD CAPSCREW, 1/2-13X4, GR8
3 0760605 1 HEX HD CAPSCREW, 6X10, GR8.8
4 933940 1 GALVANIZED CHAIN
5 3964987 1 SPLIT PIN
6 8002027 1 FORK LOCKING ROD
7 88521208 2 LOCKNUT, 1/2-13
8 1001097728 1 FORK CYLINDER ROD PIN
9 1001097729 1 QUICK COUPLER PIVOT PIN
10 1001098171 1 QUICK COUPLER WELDMENT

1001097255 1 HYDRAULIC QUICK COUPLER ASSY, (if equipped), G

(includes items 101 thru 117)
101 1001097252 1 HYDRAULIC QUICK COUPLER WELDMENT
102 1001097628 1 COVER PLATE
103 1001097728 1 FORK CYLINDER ROD PIN
104 1001097729 1 QUICK COUPLER PIVOT PIN
105 1001080333 1 FORK LOCKING CYLINDER KIT, (includes items 201 thru 205) C
106 8769122 1 TWIN CLAMP SET
107 8769123 1 TWIN COVER PLATE
108 8303739 1 HEX HD CAPSCREW, 5/16-18X1-1/4
109 4711600 5 FLAT WASHER, 3/8
110 0641608 5 HEX HD CAPSCREW, 3/8-16X1, GR5
111 0681832 2 HEX HD CAPSCREW, 1/2-13X4, GR8
112 2160002 2 GREASE FITTING
113 4761600 5 LOCKWASHER, 3/8
114 88521208 2 LOCKNUT, 1/2-13
115 1001080565 1 HOSE ASSY
116 1001096730 1 HOSE ASSY
117 Ref QUICK COUPLER SWITCH, (not shown) , (see Figure 10-4 for details)
201 3391410 2 SPLIT PIN
202 8001888 2 PIN
203 8002110 2 CLEVIS PIN
204 2130404 2 ELBOW, 90 DEGREE
205 Ref HYDRAULIC QUICK COUPLER CYLINDER, (see Figure 9-5 for details)
301 1001101041 1 MALE COUPLING
302 1001101042 1 FEMALE COUPLING
303 8420053 1 DUST CAP
304 8420055 1 DUST PLUG

31200360 G5-18A/2505 2-9

 BOOM

Figure 2-5 Universal Quick Coupler

204

202

104
2 102
108
110 201 203
116
112

4 301 107
106
111
1
303
112

306
109

115
304 113

305
114

302

3
117

1 103

101

5 105
PAL4021

2-10 G5-18A/2505 31200360

 BOOM

Figure 2-5 Universal Quick Coupler

Item Part Number Qty. Description Rev.
1001101185 1 UNIVERSAL QUICK COUPLER INSTALLATION, (if equipped) B
(includes items 1 thru 5)
1 0681832 2 HEX HD CAPSCREW, 1/2-13X4, GR8
2 88521208 2 LOCKNUT, 1/2-13
3 1001097728 1 FORK CYLINDER ROD PIN
4 1001097729 1 UNIVERSAL QUICK COUPLER PIVOT PIN
5 1001098709 Ref UNIVERSAL QUICK COUPLER ASSY, (no longer available, use 1001117498 F
or items 101 thru 117 for service)
1001117498 1 UNIVERSAL QUICK COUPLER ASSY, (if ordering for the first time, refer to A
Figure 11-1 for the appropriate capacity chart), (includes items 101 thru 117)
101 0701027 2 HEX HD CAPSCREW
102 3291007 2 HEX LOCKNUT, M10X1.5, GR8
103 5241000 2 WASHER, 10mm
104 1001003299 2 WASHER
105 1001008479 2 GREASE FITTING
106 1001008979 2 WASHER
107 1001009094 2 WASHER
108 1001055652 2 WASHER
109 1001061633 2 SPRING PIN
110 1001061659 2 PLATE
111 1001061660 2 SPRING
112 1001061662 4 SPRING PIN
113 1001061891 2 PIN
114 1001061892 1 LH HANDLE
115 1001061893 1 RH HANDLE
116 1001062117 2 SPRING
117 NSS 1 UNIVERSAL QUICK COUPLER WELDMENT
201 1001001241 1 MALE COUPLING
202 1001001240 1 FEMALE COUPLING
203 8420053 1 DUST CAP
204 1001001557 1 DUST PLUG

1001104966 Ref HOSE RETAINER INSTALLATION, (if equipped), B

(not available to order, see items 301 thru 306 for service)
301 0642216 2 HEX HD CAPSCREW, 3/4-10X2
302 3312201 2 NUT, 3/4-10
303 4712200 2 WASHER, 3/4
304 4752200 2 WASHER, 3/4
305 4762200 2 WASHER, 3/4
306 1001104944 1 BRACKET

31200360 G5-18A/2505 2-11

 BOOM

This Page Intentionally Left Blank

2-12 G5-18A/2505 31200360

 SECTION 3
ATTACHMENTS

31200360 G5-18A/2505
 ATTACHMENTS

Figure 3-1 Standard Carriage

48 IN CARRIAGE

2
1
3 5
4 105

106

50 IN CARRIAGE

101 103

104 201
102

1200 MM CARRIAGE

207

205

203 202

204 206

PAL4512

3-2 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-1 Standard Carriage

Item Part Number Qty. Description Rev.
1001099736 Ref 48 IN STANDARD CARRIAGE, (G5-18A, 2505 - AUS), (no longer available, use B
1001097283 for replacement or items 1 thru 7 for service)
1 7029691 4 HEX HD CAPSCREW, 1/2X1-1/4
2 90554020 4 LOCKWASHER, 1/2
3 70021338 4 FLAT HARD WASHER, 1/2
4 7029690 2 FORK PIN RETAINER
5 70021339 1 FORK PIN
6 NSS 1 CARRIAGE WELDMENT
7 NSS 1 S/N PLATE

1001097283 1 50 IN STANDARD CARRIAGE, (G5-18A, 2505 - AUS), (7000 lb), A

(includes items 101 thru 106)
101 0642032 2 HEX HD CAPSCREW, 5/8-11X4
102 3300240 2 LOCKNUT, 5/8-11
103 3423275 1 50 IN FORK PIN
104 90200003 2 COLLAR
105 NSS 1 CARRIAGE WELDMENT
106 NSS 1 S/N PLATE

1170028 1 1200 MM STANDARD CARRIAGE, (2505 - CE), (4000 kg) C

(includes items 201 thru 207)
201 NSS 1 CARRIAGE WELDMENT
202 4040283 2 CARRIAGE SHAFT
203 3760508 4 SHAFT COLLAR
204 0700827 4 HEX HD CAPSCREW, M8X1.25
205 3290805 4 LOCKNUT
206 NSS 1 S/N PLATE
207 1706702 1 NAMEPLATE

31200360 G5-18A/2505 3-3

 ATTACHMENTS

Figure 3-2 Universal Standard Carriage

2505 - CE

3 2

6
4

105

106

G5-18A, 2505 - AUS

101
103

104
102
PAL4961

3-4 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-2 Universal Standard Carriage

Item Part Number Qty. Description Rev.
1001101981 1 1200 MM STANDARD CARRIAGE, (2505 - CE), A
(use with universal quick coupler), (5500 lb), (includes items 1 thru 6)
1 NSS 1 CARRIAGE WELDMENT
2 4040283 2 CARRIAGE SHAFT
3 3760508 4 SHAFT COLLAR
4 0700827 4 HEX HD CAPSCREW, M8X1.25
5 3290805 4 LOCKNUT
6 NSS 1 S/N PLATE

1001112793 1 48 in STANDARD CARRIAGE, (G5-18A, 2505 - AUS), (use with universal A

quick coupler), (5500 lb), (includes items 101 thru 106)
101 0642032 1 HEX HD CAPSCREW, 5/8-11X4, GR5
102 3300240 2 LOCKNUT, 5/8-11
103 3423275 1 FORK PIN
104 90200003 2 FORK PIN COLLAR
105 NSS 1 CARRIAGE WELDMENT
106 NSS 1 S/N PLATE

31200360 G5-18A/2505 3-5

 ATTACHMENTS

Figure 3-3 Side Tilt Carriage

18 19
23 24

20
3 16
1 25
5

14
3
15 9
1
5

22

12

10
26
29
17

27
13 6

4 28 11
7
2

21

PAL4400

3-6 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-3 Side Tilt Carriage

Item Part Number Qty. Description Rev.
1001099613 1 48” SIDE TILT CARRIAGE, (G5-18A, 2505 - AUS), (7000 lb), A
(includes items 1 thru 29)
1 70021349 2 HEX HD CAPSCREW, 0.38X1.00
2 7029691 4 HEX HD CAPSCREW, 0.50X1.25
3 90554042 2 LOCKWASHER, 0.38
4 90554020 4 LOCKWASHER, 0.50
5 70021350 2 FLAT WASHER, 0.38
6 70021346 1 FLAT WASHER, 1.50
7 70021338 4 HARD WASHER, 0.50
8 7029700 1 COTTER PIN
9 90554065 1 ELBOW, 90 DEGREE
10 90554045 1 GREASE FITTING
11 70021347 1 HEX HD CAPSCREW, 1.50X7.00
12 7029713 1 HEX NUT, 1.50
13 7029690 2 FORK PIN RETAINER
14 7029705 1 ELBOW, 90 DEGREE
15 70021348 1 PIN
16 70021351 1 PIN
17 70021345 1 SPACER
18 7029692 1 MALE QUICK ATTACH
19 70021342 1 FEMALE QUICK ATTACH
20 70021343 2 HOSE ASSY
21 90554017 2 PINCH POINT DECAL
22 7029711 1 HI PRESSURE DECAL
23 90554062 1 DUST CAP
24 90554076 1 DUST PLUG
25 Ref SIDE TILT CYLINDER, (see Figure 9-6 for details)
26 70021339 1 FORK PIN
27 NSS 1 CARRIAGE WELDMENT
28 NSS 1 REAR FRAME WELDMENT
29 NSS 1 S/N PLATE

31200360 G5-18A/2505 3-7

 ATTACHMENTS

Figure 3-4 Universal Side Tilt Carriage

3-8 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-4 Universal Side Tilt Carriage

Item Part Number Qty. Description Rev.
1001104008 1 48” ROTATE/SIDE TILT CARRIAGE, (G5-18A), A
(used with universal quick coupler), (7000 lb), (includes all items)
1 70022097 1 DUST CAP
2 70022102 1 DUST PLUG
3 70022103 1 MALE QUICK COUPLER
4 70022104 1 FEMALE QUICK COUPLER
5 70021343 2 HOSE ASSY
6 NSS 1 REAR FRAME WELDMENT
7 7029713 1 HEX NUT, 1.50
8 7029700 1 COTTER PIN
9 70021345 1 SPACER
10 70021346 1 FLAT WASHER, 1.50
11 70021347 1 HEX HD CAPSCREW, 1.50X7.00
12 NSS 1 S/N PLATE
13 90554017 2 PINCH POINT DECAL
14 Ref ROTATE/SIDE TILT CARRIAGE CYLINDER, (see Figure 9-6 for details)
15 90554065 1 ELBOW, 90 DEGREE
16 7029705 1 ELBOW, 90 DEGREE
17 70021348 1 PIN
18 70021349 2 HEX HD CAPSCREW, 0.38X1.00
19 90554042 2 LOCKWASHER, 0.38
20 70021350 2 FLAT WASHER, 0.38
21 70021351 1 PIN
22 7029690 2 FORK PIN RETAINER
23 7029691 4 HEX HD CAPSCREW, 0.50X1.25
24 70021338 4 HARD WASHER, 0.50
25 90554020 4 LOCKWASHER, 0.50
27 NSS 1 CARRIAGE WELDMENT
28 70022105 1 FORK PIN
29 7029711 1 HIGH PRESSURE DECAL
30 70022106 1 GREASE FITTING

31200360 G5-18A/2505 3-9

 ATTACHMENTS

Figure 3-5 Universal Side Shift Carriage

3-10 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-5 Universal Side Shift Carriage

Item Part Number Qty. Description Rev.
1001104022 1 48 in UNIVERSAL SIDE SHIFT CARRIAGE, (G5-18A, 2505 - AUS), A
(used with universal quick coupler), (7000 lb), (includes all items)
1 70022097 1 DUST CAP
2 70022103 1 MALE QUICK COUPLER
3 70022102 1 DUST PLUG
4 70022104 1 FEMALE QUICK COUPLER
5 70021397 2 STRAIGHT CONNECTOR
6 70022107 2 HOSE ASSY
7 70021415 2 STRAIGHT CONNECTOR
8 Ref UNIVERSAL SIDE SHIFT CYLINDER ASSY, (see Figure 9-7 for details)
9 70022109 1 PIN
10 70022110 1 PIN
11 70021349 2 HEX HD CAPSCREW, 0.38X1.00
12 70021350 2 FLAT WASHER, 0.38
13 90554042 2 LOCKWASHER, 0.38
14 7029690 2 FORK PIN RETAINER
15 8 HEX HD CAPSCREW, 0.5X1.25
16 90554020 8 LOCKWASHER, 0.50
17 70021338 4 HARD WASHER
18 70022111 1 SIDE SHIFT PIN
19 70022112 1 SIDE SHIFT PIN RETAINER
20 1 CARRIAGE WELDMENT
21 7029714 2 GREASE FITTING
22 1 S/N PLATE
24 7029711 1 HIGH PRESSURE DECAL
25 1 REAR FRAME WELDMENT
26 90554017 2 PINCH POINT DECAL
27 70022105 1 FORK PIN

31200360 G5-18A/2505 3-11

 ATTACHMENTS

Figure 3-6 Forks

PZ0771

3-12 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-6 Forks

Item Part Number Qty. Description Rev.
2340037 4 CUBING FORK, 2x2x48, (G5-18A, 2505 - AUS), (7760 lb) A
1001099458 2 PALLET FORK, 2x4x48, (G5-18A, 2505 - AUS), (7600 lb) A
1001099457 2 LUMBER FORK, 1.5x6x60, (G5-18A, (2505 - AUS), (7300 lb) A

1001007537 1 PALLET FORK, (2505 - CE), (sold as a pair) B

1 1001007527 2 PALLET FORK, 45x100x1070 mm, (3880 kg)
2 1001109113 2 BOLT, 5/8-18X1-1/2, GR8

1001007539 1 PALLET FORK, (2505 - CE), (sold as a pair) A

1 1001007529 2 PALLET FORK, 50x100x1525 mm, (5000 kg)
2 1001008459 2 BOLT, 5/8-18

2340040 1 PALLET FORK, (2505 - CE), (sold as a pair) B

1 2340043 2 PALLET FORK, 50x120x1200 mm, (4000 kg)
2 0761612 2 HEX HD CAPSCREW, M16X25

2340041 1 PALLET FORK, (2505 - CE), (sold as a pair) B

1 2340044 2 FORK, 50x100x1200 mm, (4000 kg)
2 0761612 2 HEX HD CAPSCREW, M16X25

31200360 G5-18A/2505 3-13

 ATTACHMENTS

Figure 3-7 Grapple Bucket

G5-18A, 2505 - AUS

3-14 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-7 Grapple Bucket

Item Part Number Qty. Description Rev.
1001099831 1 GRAPPLE BUCKET, (G5-18A, 2505 - AUS), (includes all items) A
101 70021399 4 HEX HD CAPSCREW, 0.38X2.25
102 70021366 4 HEX HD CAPSCREW, 0.38X2.75
103 70021367 8 LOCKNUT, 0.38
104 70020562 2 TEE
105 90554065 4 ELBOW, 90 DEGREE
106 7029714 4 GREASE FITTING
107 70021364 2 PIN
108 70021361 2 PIN
109 70021365 2 PIN
110 70021362 2 PIN
111 70021360 4 BUSHING
112 70021359 2 SPACER
113 70021358 4 BUSHING
114 7029692 1 MALE QUICK ATTACH
115 70021342 1 FEMALE QUICK ATTACH
116 70021356 1 RH GRAPPLE HOOK
117 70021357 1 LH GRAPPLE HOOK
118 70020560 1 HOSE ASSY
119 70021368 2 HOSE ASSY
120 70021370 1 HOSE ASSY
121 70021369 2 HOSE ASSY
122 90554017 2 PINCH POINT DECAL
123 7029711 1 HIGH PRESSURE DECAL
124 90554062 1 DUST CAP
125 90554076 1 DUST PLUG
126 70021387 4 CLAMP, (not shown)
127 Ref CYLINDER ASSY, (see Figure 9-6 for details)
128 NSS 1 GRAPPLE BUCKET
129 NSS 1 S/N PLATE

31200360 G5-18A/2505 3-15

 ATTACHMENTS

Figure 3-7 Grapple Bucket

2505 - CE

9
8 4 3

5
5
4 3

9
5
8
10 11 5
6
7 4
5 6
11
7 4 10
5 1

27
13
26 28

13 15
14 12
16 16
27 20
15 22 18
16 21
12 27
19 16
12 18
16
17
18
29
12 25
27 23
18
18
18

K1 24
PAL5151

3-16 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-7 Grapple Bucket

Item Part Number Qty. Description Rev.
1001101977 1 GRAPPLE BUCKET, (2505 - CE), (includes all items) A
1 NSS 1 GRAPPLE BUCKET
2 70022896 1 CLAMP
3 70022897 2 PIN
4 70022898 4 PIN
5 3290805 6 LOCKNUT, M8
6 70021243 2 GREASE FITTING COVER
7 70022899 2 PIN
8 70022900 2 PIN
9 70022901 2 PIN
10 70022902 4 BUSHING
11 70021242 2 GREASE FITTING
12 70022903 4 FITTING, 90 DEGREE
13 70022904 2 TEE FITTING
14 70022905 1 ADAPTER
15 70022906 2 ADAPTER
16 70022907 5 O-RING
17 70022908 2 PLUG
18 1001103533 6 CLAMP
19 70022910 1 VALVE
20 70022911 2 BOLT, M6X55
21 70022912 2 BOLT, M6
22 70022913 1 PIPE ASSY
23 70022914 1 PIPE ASSY
24 70022915 1 PIPE ASSY
25 70022916 1 PIPE ASSY
26 70022917 4 GASKET
27 70021246 4 GREASE FITTING
28 70022918 1 HYDRAULIC CYLINDER
29 70022919 1 HYDRAULIC CYLINDER

K1 70023275 1 CYLINDER SEAL KIT, (for use with items 28 or 29)

31200360 G5-18A/2505 3-17

 ATTACHMENTS

Figure 3-8 Light Material Buckets

1
2
3
4

101

PAL4541

3-18 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-8 Light Material Buckets

Item Part Number Qty. Description Rev.
1 1001099615 1 1.0 CU YD LIGHT MATERIAL BUCKET, (G5-18A, 2505 - AUS), (72 in) A
2 1001101979 1 0.8 CU M LIGHT MATERIAL BUCKET, (2505 - CE), (1800 mm) A
3 1001099614 1 1.7 CU YD LIGHT MATERIAL BUCKET, (G5-18A, 2505 - AUS), (72 in) A
4 1001101978 1 1.3 CU M LIGHT MATERIAL BUCKET, (2505 - CE), (1800 mm) A
101 NSS 1 S/N PLATE

31200360 G5-18A/2505 3-19

 ATTACHMENTS

Figure 3-9 Fork Mounted Hook

G5-18A
1

3 5

PAL4560

3-20 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-9 Fork Mounted Hook (Continued)

2505 - CE

103

101

102
105 108 106
107

104

PAL4570

31200360 G5-18A/2505 3-21

 ATTACHMENTS

Figure 3-9 Fork Mounted Hook

Item Part Number Qty. Description Rev.
91565094 1 FORK MOUNTED HOOK, (G5-18A), (includes items 1 thru 7) A
1 7029520 2 COTTER PIN
2 70020554 2 PIN
3 70020555 1 BUSHING
4 90554080 1 HOOK
5 7029521 1 CHAIN
6 NSS 1 FORK MOUNTED HOOK WELDMENT
7 NSS 1 S/N PLATE

2700118 1 FORK MOUNTED HOOK ASSY, (2505 - CE), (includes items 101 thru 108) A
101 NSS 1 FORK MOUNTED HOOK WELDMENT
102 70020201 1 PIN
103 70020202 1 HOOK
104 70020203 2 PIN
105 70020204 4 RETAINING RING
106 70020205 1 BOLT
107 70020206 1 SELF LOCKING NUT
108 NSS 1 S/N PLATE

3-22 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-9 Fork Mounted Hook (Continued)

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 3-23

 ATTACHMENTS

Figure 3-10 Universal Hitch Attach

3-24 G5-18A/2505 31200360

 ATTACHMENTS

Figure 3-10 Universal Hitch Attach

Item Part Number Qty. Description Rev.
1001099425 1 UNIVERSAL HITCH ATTACH, (G5-18A, 2505 - AUS), (includes all items) A
1001102333 1 UNIVERSAL HITCH ATTACH, (2505 - CE), (includes all items) A
1 70021429 2 HEX HD CAPSCREW, 0.38X1.25
2 70021350 2 FLAT WASHER, 0.38
3 90554016 1 MADE IN USA DECAL
4 90554045 2 GREASE FITTING
5 70021430 4 SPACER
6 70021431 2 LOCKING PIN
7 70021432 2 CLEVIS
8 70021433 2 BEARING
9 70021434 1 LEFT LOCK HANDLE
10 70021384 2 SPRING LOCK HANDLE
11 70021435 2 CLEVIS SPRING
12 70021436 2 BOLT
13 70021437 2 PIN
14 70021438 1 RIGHT LOCK HANDLE
15 NSS 1 UNIVERSAL ATTACH WELDMENT
16 NSS 1 S/N PLATE

31200360 G5-18A/2505 3-25

 ATTACHMENTS

This Page Intentionally Left Blank

3-26 G5-18A/2505 31200360

 SECTION 4
ENGINE & ATTACHING PARTS

31200360 G5-18A/2505
 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation

41
101
43

59

56
44
1 6
15
41
66
67
10

28
55
58
45 60
41
32
38 34
33
51
52

17
39
20
48
49

22 64
35
8
52 65
53
41
44 43
59
37
7 54
13 62
16
18
19
40
57

61 PAL4231

4-2 G5-18A/2505 31200360

 ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation

Item Part Number Qty. Description Rev.
1 Ref RADIATOR/OIL COOLER INSTALLATION, (see Figure 4-4 for details)
6 0641606 4 HEX HD CAPSCREW, 3/8-16X3/4,GR5
7 0641828 4 HEX HD CAPSCREW, 1/2-13X3 1/2, GR5
8 8275212 1 MUFFLER CLAMP
10 2131216 2 FITTING, 90 DEGREE
13 3311805 4 NUT, 1/2-13 GR2
15 4711600 4 WASHER, 3/8
16 4751800 4 WASHER, 1/2
17 8406105 1 CLIP
18 91561241 4 ENGINE MOUNT WASHER
19 91563213 4 RUBBER ENGINE MOUNT
20 1001004708 1 FLANGE
22 Ref PRIORITY VALVE, (see Figure 8-1 for details)
28 1001081319 1 HYDRAULIC OIL FILTER
1001081316 1 REPLACEMENT ELEMENT
32 Ref PRE-FUEL FILTER ASSY, (see Figure 4-3 for details)
33 1001080831 1 WATER SEPERATOR SUPPORT MOUNT
34 1001080890 2 ADAPTOR
35 1001096130 1 EXHAUST TUBE
37 1001096464 1 SUPPORT BRACKET
38 1001096498 1 FLEX EXHAUST PIPE
39 Ref ENGINE ASSY, PERKINS, (see Figure 4-2 for details)
40 1001097412 4 ENGINE MOUNT WASHER
41 1321301 8 HOSE CLAMP
43 1001080938 1 SUPPLY FUEL LINE HOSE
44 1001080939 1 RETURN FUEL LINE HOSE
45 1001080940 1 SEPERATOR FUEL LINE
48 0630582 3 ENGINE EXHAUST BOLT
49 3291001 3 HEX NUT, M10X1.5, GR8
51 0641408 4 HEX HD CAPSCREW, 1/4-20X1, GR5
52 4711400 10 WASHER, 10MM
53 8303114 1 HEX HD CAPSCREW, 1/4-20X2 1/4 GR5
54 4812000 2 WASHER, 10MM
55 4812100 1 WASHER, 12MM
56 85841094 1 SUPPORT CLAMP
57 1001008741 1 CLIP
58 1001080996 2 CLAMP
59 1001080997 1 FUEL RETURN HOSE
60 0701215 1 HEX HD CAPSCREW, M12X35, GR8.8
61 4240033 2 TIESTRAP
62 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8
64 1001081155 1 INSULATION
65 1001101451 1 MUFFLER CLAMP
66 3900272 5 BUTTON HD SCREW, 5/16-18X1 3/4 LG
67 1001096148 1 CONTINUOUS HINGE
101 1001080564 1 THROTTLE CONTROL CABLE

31200360 G5-18A/2505 4-3

 ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly

35

46
36

34

31 4
13

29 44

19
8 22
15 38 37
32 201 40
202 14 41
26
42
101

5 12
16
36

27

1
18 102
33 103
1 25
7 104
18 103
1
3
17

PAL4654

4-4 G5-18A/2505 31200360

 ENGINE & ATTACHING PARTS

Figure 4-2 Engine Assembly

Item Part Number Qty. Description Rev.
1001080268 1 PERKINS ENGINE, 84 HP, (includes items 1 thru 44) L
1 0100011 AR LOCTITE® 242TM
2 Ref AIR CLEANER INSTALLATION, (see Figure 4-5 for details)
3 0642014 2 HEX HD CAPSCREW, 5/8-11X1 3/4, GR5
4 0700610 2 HEX HD CAPSCREW,M6X20, GR8.8
5 0700826 2 HEX HD CAPSCREW, M8X90, GR8.8
7 0701017 4 HEX HD CAPSCREW, M10X45, GR8.8
8 0711618 4 HEX HD CAPSCREW, M16X50, GR10.9
12 2420229 1 TEMPERATURE SENDER
13 3290605 2 HEX LOCKNUT, M6X1, GR8
15 4812300 4 WASHER, 16mm
14 4032011 2 SOCKET HD CAPSCREW
16 4831900 2 LOCKWASHER, 8mm
17 4892000 2 WASHER, 5/8
18 5241000 12 WASHER, 10mm
19 1001091892 AR HOSE
20 8405203 2 GEAR CLAMP
21 8405305 1 T-BOLT CLAMP
22 8410009 1 GEAR CLAMP
25 1001080039 1 FLYWHEEL COUPLING ASSY, (includes items 101 thru 104) D
26 Ref HYDRAULIC IMPLEMENT PUMP, (see Figure 8-1 for details)
27 Ref HYDROSTATIC DRIVE PUMP, (see Figure 9-10 for details)
28 Ref ENGINE, PERKINS, (see Figure 4-3 for details)
29 1001080274 1 FAN
31 1001081080 1 THROTTLE CABLE BRACKET
32 1001080771 1 ENGINE SUPPORT
33 1001080808 1 ENGINE SUPPORT
34 1001080827 1 AIR INTAKE HOSE
35 1001081412 1 AIR INTAKE HOSE
36 1001080837 1 AIR INTAKE TUBE
37 1001113050 1 SHUTOFF VALVE
38 3790213 1 O-RING
40 1001080889 1 OIL FILL ADAPTER
41 1001080897 1 OIL FILL CAP
42 1001081038 1 GASKET
44 1001001514 1 OIL PRESSURE SWITCH
46 8405204 1 GEAR CLAMP
101 Ref ADAPTERS, (see Figure 8-1 for details)
102 70020529 1 COUPLING
103 70020530 1 BOLT KIT
104 70020531 1 CONVEX SAE 3 HOUSING

1001081362 Ref THROTTLE STOP INSTALLATION, (2505), A

(not available to order, see items 201 & 202 for service)
201 1001081233 AR THROTTLE STOP, (2505)
202 1001081361 AR THROTTLE STOP, (2505)

31200360 G5-18A/2505 4-5

 ENGINE & ATTACHING PARTS

Figure 4-3 Perkins Engine

PAL4660

4-6 G5-18A/2505 31200360

 ENGINE & ATTACHING PARTS

Figure 4-3 Perkins Engine

Item Part Number Qty. Description Rev.
1001080263 1 PERKINS ENGINE, 1104D-44T H
70021190 1 PRE-FUEL FILTER ASSY
70021191 1 REPLACEMENT ELEMENT KIT, (includes head, element & o-rings)
70021785 1 FUEL FILTER BOWL
70020574 1 FUEL LIFT PUMP
7028655 1 FUEL FILTER ELEMENT
70021187 1 DIPSTICK
70021195 1 DIPSTICK TUBE
8006013 1 OIL FILTER
7028654 1 OIL FILTER GASKET
7029782 1 STARTER MOTOR
70021188 1 ALTERNATOR
70021192 1 THERMOSTAT
70021193 1 THERMOSTAT O-RING
70021184 1 FAN BELT SET
70020571 1 OIL COOLER ASSY
70020572 1 GASKET
7028684 2 GASKET
70021186 1 FLYWHEEL ASSY
7028680 1 STARTER RING GEAR
70021189 1 TURBOCHARGER
70021194 1 WATER PUMP ASSY
7028665 1 GASKET
7028666 1 WATER PUMP GASKET
7028659 2 OIL DRAIN PLUG
7028660 2 O-RING
7028669 1 OIL PAN GASKET
7028673 1 OIL PUMP
7028674 1 EXHAUST MANIFOLD GASKET
7028676 4 GLOW PLUG
7028677 1 COLD START TEMPERATURE SENDER
7028678 1 COLD START CABLE
7028691 1 GASKET
70021185 1 FUEL INJECTION PUMP
7028688 1 O-RING
7028689 1 FUEL SHUT-OFF SOLENOID
70023125 1 EXTENSION PLATE, FAN
70023126 4 STUD, FAN
70023127 4 NUT, FAN

31200360 G5-18A/2505 4-7

 ENGINE & ATTACHING PARTS

Figure 4-4 Radiator/Oil Cooler Installation

10

201
1
101

104 18
19
105
3 19
102

103
19
105
20
104 106
105 14
104

13 11

17

2
106
7 6
5

5
4 16
18
PAL4111

4-8 G5-18A/2505 31200360

 ENGINE & ATTACHING PARTS

Figure 4-4 Radiator/Oil Cooler Installation

Item Part Number Qty. Description Rev.
0275501 1 RADIATOR/OIL COOLER INSTALL, H
(not available to order, see items 1 thru 20 for service)
1 1001080044 1 RADIATOR/OIL COOLER ASSY, (includes items 101 thru 106) G
2 83683308 2 MOUNTING PAD
3 1001080098 1 UPPER RADIATOR HOSE
4 1001080239 1 LOWER RADIATOR HOSE
5 4751600 5 WASHER, 3/8
6 88521206 2 LOCKNUT, 3/8-16
7 8405202 1 GEAR CLAMP
10 1001080998 1 EXPANSION TANK HOSE
11 4400498 1 COOLANT RESERVE TANK
13 1001080539 1 FAN GUARD
14 1001080570 1 COOLANT TANK BRACKET
16 0641606 3 HEX HD CAPSCREW, 3/8-16X3/4, GR5
17 84521056 1 DRAIN COCK
18 8405104 2 GEAR CLAMP
19 4240032 3 TIE STRAP
20 8405201 1 GEAR CLAMP
101 1001080752 1 RADIATOR, (includes item 201) B
102 1001080753 1 OIL COOLER
103 1001080754 1 FAN SHROUD HOUSING
104 0641503 12 HEX HD CAPSCREW, 5/16-18X3/8, GR5
105 4711500 12 WASHER, 5/16
106 Ref FITTING, 90 DEGREE, (see Figure 8-2 for details)
201 7026442 1 RADIATOR CAP

31200360 G5-18A/2505 4-9

 ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

12

10

12
2
10

11
11

9
9 PAL4210

4-10 G5-18A/2505 31200360

 ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

Item Part Number Qty. Description Rev.
0275502 1 AIR CLEANER INSTALLATION, H
(not available to order, see items 1 thru 13 for service)
1 1001080390 1 AIR CLEANER
70020623 1 PRIMARY ELEMENT
70020624 1 SECONDARY ELEMENT
10733183 1 VACUATOR VALVE
70023104 1 COVER ASSY
80474017 1 ADAPTER
2 1001081037 1 AIR CLEANER BRACKET
3 1001096781 1 AIR INTAKE DUCT
7 1001080458 1 T-BOLT CLAMP
9 0760812 2 HEX HD CAPSCREW, M8X25, GR8.8
10 0761015 2 HEX HD CAPSCREW, M10X35, GR8.8
11 4811902 2 WASHER, 8mm
12 4812000 2 WASHER, 10mm
13 0100011 AR LOCTITE® 242TM

31200360 G5-18A/2505 4-11

 ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation

3
7

7
10
6

4
5 11
9 8

10
12

PAL4082

4-12 G5-18A/2505 31200360

 ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation

Item Part Number Qty. Description Rev.
1001081137 Ref EXHAUST INSTALLATION, E
(not available to order, see items 1 thru 12 for service)
1 3220140 1 EXHAUST MUFFLER
2 3380585 1 HEAT SHIELD
3 1001081393 1 TAILPIPE TUBE
4 1321367 2 HEAT SHIELD CLAMP
5 0700816 2 HEX HD CAPSCREW, M8x40, GR8.8
6 1001081146 1 EXHAUST TUBE
7 8275212 2 MUFFLER CLAMP, 2-1/2 U TYPE
8 3290805 2 HEX LOCKNUT, M8X1.25, GR8
9 5200605 6 BOLT, M6X10MM
10 1001001853 2 BAND CLAMP
11 1001100772 1 EXHAUST TUBE SLEEVE
12 1001101451 1 MUFFLER CLAMP

31200360 G5-18A/2505 4-13

 ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-14 G5-18A/2505 31200360

 SECTION 5
DRIVE TRAIN

31200360 G5-18A/2505
 DRIVE TRAIN

Figure 5-1 Front Axle Assembly

1
8 11
4

7
2

10

104

3
6
101

102
12

103
PAL4272

5-2 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-1 Front Axle Assembly

Item Part Number Qty. Description Rev.
0280225 1 FRONT AXLE ASSEMBLY, (includes items 1 thru 11) K
1 Ref FRONT DRIVE MOTOR, (see Figure 9-9 for details)
2 8770241 1 ELBOW, 90 DEGREE, M14X1.5, (includes o-ring)
3 1001081333 2 FITTING, M18X1.5, (includes o-ring)
4 0761617 4 HEX HD CAPSCREW, M16X45, GR8.8
6 0280221 Ref FRONT AXLE, (includes items 101 thru 104)
7 2221285 1 FITTING, (includes o-ring)
8 1001081085 1 O-RING
10 2145010 1 ADAPTER, (includes o-ring)
11 2130404 2 ADAPTER, (includes o-ring)
12 1001105990 1 ADAPTER, 45 DEGREE, (includes o-ring)
101 Ref FRONT DIFFERENTIAL & CENTRAL HOUSING, (see Figure 5-2 for details)
102 Ref FRONT HUB REDUCTION, (see Figure 5-3 for details)
103 Ref FRONT BRAKES, (see Figure 5-4 for details)
104 Ref FRONT STEERING COMPONENTS, (see Figure 5-5 for details)

31200360 G5-18A/2505 5-3

 DRIVE TRAIN

Figure 5-2 Front Differential & Central Housing

5-4 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-2 Front Differential & Central Housing

Item Part Number Qty. Description Rev.
1 70020229 1 GEAR
2 70020230 1 CIRCLIP
3 70020231 1 BALL BEARING
4 70020232 1 CIRCLIP
5 91474512 1 VENT
6 70020233 1 SPACER
7 70020234 1 BEARING
8 70020235 1 RING NUT
9 70020236 1 RING
10 70020237 1 SHIM
11 70020238 1 BEVEL GEAR SET
12 70020239 1 SHIM
13 70020240 1 TAPER ROLLER BEARING
14 1 DIFFERENTIAL CARRIER, (Before Axle S/N KITA522692), (no longer
available; for initial replacement use 70021939 & 70021940)
70021939 1 DIFFERENTIAL CARRIER, (Axle S/N KITA522692 & After)
15 70020242 1 FRICTION WASHER
16 70020243 1 DIFFERENTIAL SIDE GEAR
17 70020244 4 DIFFERENTIAL PINION
18 70020245 4 FRICTION WASHER
19 2 PIN, (Before Axle S/N KITA529438), (no longer available; for initial replacement
use 70021929 & 70021928)
70021929 2 PIN, (Axle S/N KITA529438 & After)
20 70020247 3 DOWEL
21 1 PIN, (Before Axle S/N KITA529438), (no longer available; for initial replacement
use 70021929 & 70021928)
70021928 1 PIN, (Axle S/N KITA529438 & After)
22 70020249 1 SHAFT RETAINER
23 70020250 1 DIFFERENTIAL SIDE GEAR
24 70020251 12 BOLT
25 70020252 1 FRICTION WASHER
26 70020253 1 CIRCLIP
27 70020254 1 SHIM
28 3984301 1 BEARING
29 70020255 1 CIRCLIP
30 70020256 1 BEARING
31 70020257 7 CLUTCH DISc
32 70020258 8 INTERMEDIATE CLUTCH DISC
33 70020259 1 SEAL
34 70020260 1 BALL BEARING
35 70020261 1 GEAR
36 70020262 1 CIRCLIP
37 80204178 1 BALL BEARING
38 70020263 1 SEAL
39 91514087 1 PLUG
40 80204147 8 SPRING WASHER
41 70020264 8 HEXAGON BOLT
42 70021177 1 MAGNET PLUG
43 70020265 1 DOWEL

31200360 G5-18A/2505 5-5

 DRIVE TRAIN

Figure 5-2 Front Differential & Central Housing (Continued)

Item Part Number Qty. Description Rev.
44 70020266 1 PLUG
45 70020267 1 FLANGE
46 1001081085 1 O-RING
47 70020269 6 CYLINDER BOLT
48 70020270 1 COVER
49 70020271 1 CLUTCH DISC
101 80204005 1 CIRCLIP
102 91514098 1 PLUG
103 70021177 1 MAGNET PLUG
104 70020272 1 HOUSING

5-6 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-2 Front Differential & Central Housing (Continued)

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 5-7

 DRIVE TRAIN

Figure 5-3 Front Hub Reduction

5-8 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-3 Front Hub Reduction

Item Part Number Qty. Description Rev.
1 10868016 2 O-RING
2 91474512 1 VENT
3 70021148 16 BOLT
4 70021149 1 HOUSING
5 70021150 2 THRUST BUSHING
6 70021151 4 SEAL
7 70021152 2 UNIVERSAL JOINT
8 70021153 2 PIVOT PIN
9 91514099 4 GREASE FITTING
10 80204117 4 PLUG
11 91514123 20 BOLT
12 70021154 2 SHIM
13 70021155 2 SEAL
14 70020173 2 BUSHING
15 70021156 2 JOINT
16 70021157 2 PIVOT PIN
17 NSS 4 NUT
18 NSS 4 BOLT
19 70021158 1 STEERING CASE
20 70021159 1 STEERING CASE
21 91514087 3 PLUG
22 7029300 2 SEAL
23 10726999 12 WHEEL STUD
25 70021160 2 RING
26 70021161 2 CIRCLIP
27 70021162 2 RING GEAR
28 70021163 2 RING GEAR SUPPORT
29 70021164 2 LOCKING PLATE
30 70021165 6 CIRCLIP
31 70021166 6 PIN
32 70021167 12 FRICTION WASHER
33 70021168 6 DIFFERENTIAL PINION
34 70021169 12 NEEDLE BEARING
37 70021170 4 BOLT
38 70021171 2 PLANET GEAR CARRIER
39 70021178 2 FRICTION WASHER
40 70021179 16 NUT
41 70021180 16 STUD
42 70021181 4 BEARING
43 70021182 2 WHEEL HUB
45 91514118 8 STUD
46 91514119 8 WASHER
47 91514120 8 NUT
48 70021183 2 PLANET GEAR CARRIER, (includes items 26 thru 28, 30 thru 34, 38 & 39)
50 70021172 1 HOUSING
51 70021173 16 BOLT
52 70021174 2 SPACER
53 70021175 2 PLANET GEAR
54 70021176 2 CIRCLIP

31200360 G5-18A/2505 5-9

 DRIVE TRAIN

Figure 5-3 Front Hub Reduction (Continued)

Item Part Number Qty. Description Rev.
55 7028733 4 STEERING ADJUST BOLT, (includes items 17 & 18)

K1 70023473 2 CROSS KIT

5-10 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-3 Front Hub Reduction (Continued)

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 5-11

 DRIVE TRAIN

Figure 5-4 Front Brakes

5-12 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-4 Front Brakes

Item Part Number Qty. Description Rev.
1 70020273 6 BRAKE DISC
2 70020274 6 INTERMEDIATE BRAKE DISC
3 1 REDUCTION BUSHING, (Before Axle S/N KITA516408), (no longer available;
for initial replacement use 70021942, 70020276, 70021941 & 70021940)
70021942 1 REDUCTION BUSHING, (Axle S/N KITA516408 & After)
4 1 DETENT BALL, (Before Axle S/N KITA516408), (no longer available; for initial
replacement use 70021942, 70020276, 70021941 & 70021940)
70020276 2 DETENT BALL, (Axle S/N KITA516408 & After)
5 1 SPACER, (Before Axle S/N KITA516408), (no longer available; for initial
replacement use 70021942, 70020276, 70021941 & 70021940)
70021941 1 SPACER, (Axle S/N KITA516408 & After)
6 80204209 2 SHIM
7 1 INTERMEDIATE BRAKE DISC, (Before Axle S/N KITA516408), (no longer
available; for initial replacement use 70021942, 70020276, 70021941 &
70021940)
1 INTERMEDIATE BRAKE DISC, (Axle S/N KITA516408 thru KITA522692), (no
longer available; for initial replacement use 70021940 & 70021939 on
Figure 5-2)
70021940 1 INTERMEDIATE BRAKE DISC, (Axle S/N KITA522692 & After)
8 70020279 2 ROLL PIN
9 70020280 1 PISTON
10 70020281 1 O-RING
11 70020282 1 PLUG
12 2960243 2 BLEEDING BOLT
13 80204117 2 PLUG
14 70020283 1 BACK-UP RING
15 91514156 1 O-RING
16 91514157 1 BACK-UP RING
17 70020284 2 CIRCLIP
18 70020285 1 SPRING
19 70020286 4 BACK-UP RING
20 70020287 4 O-RING
21 70020247 1 DOWEL
22 70020289 1 PISTON
23 70020290 3 O-RING
24 70020291 3 PIN
25 70020292 1 O-RING
26 70020293 1 O-RING
27 70020294 1 PISTON
28 70020295 2 SPRING
29 70020296 1 RING NUT
30 70020297 2 BOLT
31 80204111 2 O-RING

31200360 G5-18A/2505 5-13

 DRIVE TRAIN

Figure 5-5 Front Steering Components

5-14 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-5 Front Steering Components

Item Part Number Qty. Description Rev.
1 70020300 1 CYLINDER
2 70020301 2 O-RING
3 70020302 2 ARTICULATED TIE ROD
70023472 2 NUT, SELF LOCKING
4 70020303 4 CYLINDER BOLT

K1 70022613 1 SEAL KIT, STEER CYLINDER

31200360 G5-18A/2505 5-15

 DRIVE TRAIN

Figure 5-6 Rear Axle Assembly

102

103

101

PAL4280

5-16 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-6 Rear Axle Assembly

Item Part Number Qty. Description Rev.
0280226 1 REAR AXLE ASSY, (includes item 1 & 2) A
1 0280222 1 REAR AXLE, (includes items 101 thru 103)
2 2221283 2 FITTING, M18X1.5, (includes o-ring)
101 Ref REAR DIFFERENTIAL, (see Figure 5-7 for details)
102 Ref REAR HUB REDUCTION & CENTRAL HOUSING, (see Figure 5-8 for details)
103 Ref REAR STEERING COMPONENTS, (see Figure 5-9 for details)

31200360 G5-18A/2505 5-17

 DRIVE TRAIN

Figure 5-7 Rear Differential

5-18 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-7 Rear Differential

Item Part Number Qty. Description Rev.
1 80204213 1 NUT
2 70020288 1 FLANGE
3 70020234 2 BEARING
4 91474532 1 SEAL
5 70020233 1 SPACER
6 70020237 1 SHIM
7 70020236 1 RING
8 70020303 1 SPACER
9 70020345 1 BEVEL GEAR SET
10 70020251 12 BOLT
11 70020239 2 SHIM
12 70020240 2 TAPER ROLLER BEARING
13 70020346 1 DIFFERENTIAL CARRIER
14 70020242 2 FRICTION WASHER
15 70021221 2 DIFFERENTIAL SIDE GEAR
16 70020244 4 DIFFERENTIAL PINION
17 70020245 4 FRICTION WASHER
18 2 PIN, (Before Axle S/N KHUN129104), (no longer available; for initial
replacement use 70021929 & 70021928)
70021929 2 PIN, (Axle S/N KHUN129104 & After)
19 70020247 3 DOWEL
20 1 PIN, (Before Axle S/N KHUN129104), (no longer available; for initial
replacement use 70021929 & 70021928)
70021928 1 PIN, (Axle S/N KHUN129104 & After)
21 70020249 1 SHAFT RETAINER
22 70021076 1 COVER PLATE
25 70021196 1 O-RING

31200360 G5-18A/2505 5-19

 DRIVE TRAIN

Figure 5-8 Rear Hub Reduction & Central Housing

5-20 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-8 Rear Hub Reduction & Central Housing

Item Part Number Qty. Description Rev.
1 10868016 1 O-RING
2 91474512 1 VENT
3 70021148 16 BOLT
4 70021149 1 HOUSING
5 70021150 2 THRUST BUSHING
6 70021151 4 SEAL
7 70021152 2 UNIVERSAL JOINT
8 70021153 2 PIVOT PIN
9 91514099 4 GREASE FITTING
10 80204117 4 PLUG
11 91514123 12 BOLT
12 70021154 2 SHIM
13 70021155 2 SEAL
14 70020173 2 BUSHING
15 70021156 2 JOINT
16 70021157 2 PIVOT PIN
17 4 NUT
18 4 BOLT
19 70021159 1 STEERING CASE
20 70021158 1 STEERING CASE
21 91514087 3 PLUG
22 7029300 2 SEAL
23 10726999 12 WHEEL STUD
25 70021160 2 RING
26 70021161 2 CIRCLIP
27 70021162 2 RING GEAR
28 70021163 2 RING GEAR SUPPORT
29 70021164 2 LOCKING PLATE
30 70021165 6 CIRCLIP
31 70021166 6 PIN
32 70021167 12 FRICTION WASHER
33 70021168 6 DIFFERENTIAL PINION
34 70021169 12 NEEDLE BEARING
37 70021170 4 BOLT
38 70021183 2 PLANET GEAR CARRIER
39 70021178 2 FRICTION WASHER
40 70021179 16 NUT
41 70021180 16 STUD
42 70021181 4 BEARING
43 70021182 2 WHEEL HUB
44 70021197 1 HOUSING
45 91514118 8 STUD
46 91514119 8 WASHER
47 91514120 8 NUT
48 70021171 2 PLANET GEAR CARRIER, (includes items 26 thru 28, 30 thru 34, 38 & 39)
52 70021174 2 SPACER
53 70021175 2 PLANET GEAR
54 70021176 2 CIRCLIP
55 7028733 4 STEERING ADJUST BOLT, (includes items 17 & 18)

31200360 G5-18A/2505 5-21

 DRIVE TRAIN

Figure 5-8 Rear Hub Reduction & Central Housing (Continued)

Item Part Number Qty. Description Rev.
101 91474516 4 REDUCTION BUSHING
102 70021198 2 THRUST BUSHING
103 70021199 2 SUPPORT
104 91514099 2 GREASE FITTING
105 80204117 2 PLUG
106 70021200 2 SUPPORT, (includes items 201 thru 205)
201 80204005 1 CIRCLIP
202 91514098 1 PLUG
203 70021177 1 MAGNET PLUG

K1 70023473 2 CROSS KIT

5-22 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-8 Rear Hub Reduction & Central Housing (Continued)

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 5-23

 DRIVE TRAIN

Figure 5-9 Rear Steering Components

5-24 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-9 Rear Steering Components

Item Part Number Qty. Description Rev.
1 70020300 1 CYLINDER
2 70020301 2 RING
3 70020302 2 ARTICULATED TIE ROD
70023472 2 NUT, SELF LOCKING
4 70020269 4 CYLINDER BOLT

K1 70022613 1 SEAL KIT, STEER CYLINDER

31200360 G5-18A/2505 5-25

 DRIVE TRAIN

Figure 5-10 Driveshaft Installation

4
5
6
2
3

4
5
6

1 PAL4181

5-26 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-10 Driveshaft Installation

Item Part Number Qty. Description Rev.
1 Ref FRONT AXLE, (see Figure 5-1 for details)
2 Ref REAR AXLE, (see Figure 5-6 for details)
3 4040291 1 DRIVESHAFT
4 8880219-OM 2 STRAP KIT, (includes items 5 & 6) A
5 8880221 4 SCREW
6 8880220 2 STRAP

31200360 G5-18A/2505 5-27

 DRIVE TRAIN

Figure 5-11 Tires & Rims

1
2
102

105
101

103

1
2

PAL4291

5-28 G5-18A/2505 31200360

 DRIVE TRAIN

Figure 5-11 Tires & Rims

Item Part Number Qty. Description Rev.
0275506 1 TIRE SET, 12X16.5, PNEUMATIC, (G5-18A & 2505 - CE, if equipped),
(includes items 1 & 2)
0275507 1 TIRE SET, 14X17.5, PNEUMATIC, (G5-18A & 2505 - CE, if equipped),
(includes items 1 & 2)
1001080658 1 TIRE SET, 12X16.5, FOAM, (G5-18A & 2505 - CE, if equipped),
(includes items 1 & 2)
1001080659 1 TIRE SET, 14X17.5, FOAM, (G5-18A & 2505, if equipped),
(includes items 1 & 2)
1001112558 1 TIRE SET, 33X12-20, NON-MARKING, (G5-18A, if equipped),
(includes items 1 & 2)
1 1001081220 2 WHEEL & TIRE ASSY, RIGHT, 12X16.5, PNEUMATIC,
(G5-18A, 2505 - CE, if equipped), (includes items 101 thru 103)
4520658 2 WHEEL & TIRE ASSY, RIGHT, 14X17.5, PNEUMATIC,
(G5-18A, 2505 - CE, if equipped), (includes items 101 thru 103)
1001081218 2 WHEEL & TIRE ASSY, RIGHT, 12X16.5, FOAM,
(G5-18A, 2505 - CE, if equipped), (includes items 101 thru 104)
1001080662 2 WHEEL & TIRE ASSY, RIGHT, 14X17.5, FOAM,
(G5-18A, 2505, if equipped), (includes items 101 thru 104)
1001112557 2 WHEEL & TIRE ASSY, RIGHT, 33X12-20, NON-MARKING,
(G5-18A, if equipped)
2 1001081221 2 WHEEL & TIRE ASSY, LEFT, 12X16.5, PNEUMATIC,
(G5-18A & 2505 - CE, if equipped), (includes items 101 thru 103)
4520659 2 WHEEL & TIRE ASSY, LEFT, 14X17.5, PNEUMATIC,
(G5-18A & 2505 - CE, if equipped), (includes items 101 thru 103)
1001081219 2 WHEEL & TIRE ASSY, LEFT, 12X16.5, FOAM,
(G5-18A & 2505 - CE, if equipped), (includes items 101 thru 104)
1001080663 2 WHEEL & TIRE ASSY, LEFT, 14X17.5, FOAM,
(G5-18A & 2505, if equipped), (includes items 101 thru 104)
1001112556 2 WHEEL & TIRE ASSY, LEFT, 33X12-20, NON-MARKING,
(G5-18A, if equipped)
101 1001081224 1 WHEEL, 16.5
4520657 1 WHEEL, 17.5
102 1001081222 1 TIRE, 12X16.5
1001080228 1 TIRE, 14X17.5
103 4640163 1 TIRE VALVE
105 1001080229 24 LUG NUT, M18X1.5

31200360 G5-18A/2505 5-29

 DRIVE TRAIN

This Page Intentionally Left Blank

5-30 G5-18A/2505 31200360

 SECTION 6
CAB

31200360 G5-18A/2505
 CAB

Figure 6-1 Cab Installation

MIRROR - S/N 0160037133 & AFTER
MOUNTING HARDWARE & ARM S/N 0160042155 & AFTER

108 MIRROR - BEFORE S/N 0160037133

MOUNTING HARDWARE & ARM BEFORE S/N 0160042155
119
120 108 118
159 119
120
961
962
122
111
963 7

409 11

202
201

117
121

2
401 504
402 4
404 15
16 138
139 653
132 140
653 141 809
105 13 810
107 1
10 142
653 109
808
502 127 116
604 807 806 158
653 14
654 114 802
8 801
651
115
9

137
144
501

301 3
302
304
305
405 K1
408 PAL4716

6-2 G5-18A/2505 31200360

 CAB

Figure 6-1 Cab Installation (Continued)

901
902
903

905 906

904

950

902 903

701

702

707
708
601
613 611
703
609
137
704
607
606 608
710
705 702 608
709

673

681

671 672
675

674 676
682
683
PAL4724

31200360 G5-18A/2505 6-3

 CAB

Figure 6-1 Cab Installation

Item Part Number Qty. Descriptions Rev.
1001080694 1 OPEN CAB, FIXED, (G5-18A Before S/N TBD), (includes items 1 thru 3, 5, 7 C
thru 17, 105 thru 144, 201, 202, 301 thru 305 & 501 thru 504)
1001130243 1 OPEN CAB, FIXED, (G5-18A S/N TBD & After), (includes items 1 thru 3, 5, 7 2
thru 17, 105 thru 144, 201, 202, 301 thru 305 & 501 thru 504)
1001080692 1 OPEN CAB, TILT, (G5-18A Before S/N TBD), (includes items 1 thru 3, 5, 7 thru C
17, 105 thru 144, 201, 202, 301 thru 305 & 501 thru 504)
1001130244 1 OPEN CAB, TILT, (G5-18A S/N TBD & After), (includes items 1 thru 3, 5, 7 thru 2
17, 105 thru 144, 201, 202, 301 thru 305 & 501 thru 504)
1001080688 1 ENCLOSED CAB, TILT, with HEAT, (G5-18A Before S/N TBD), C
(includes items 1, 2, 4 thru 17 & 961 thru 963)
1001130245 1 ENCLOSED CAB, TILT, with HEAT, (G5-18A S/N TBD & After), 2
(includes items 1, 2, 4 thru 17 & 961 thru 963)
1001080832 1 ENCLOSED CAB, TILT, with HEAT & AC, (G5-18A Before S/N TBD), C
(includes items 1, 2, 4 thru 17 & 961 thru 963)
1001130246 1 ENCLOSED CAB, TILT, with HEAT & AC, (G5-18A S/N TBD & After), 2
(includes items 1, 2, 4 thru 17 & 961 thru 963)
1001080764 1 ENCLOSED CAB, TILT, with HEAT, (2505 Before S/N 0160042693), C
(includes items 1, 2, 4 thru 17 & 961 thru 963)
1001130247 1 ENCLOSED CAB, TILT, with HEAT, (2505 S/N 0160042694 & After), B
(includes items 1, 2, 4 thru 17 & 961 thru 963)
1001080765 1 ENCLOSED CAB, TILT, with HEAT & AC, (2505 Before S/N 0160042693), C
(includes items 1, 2, 4 thru 17 & 961 thru 963)
1001130248 1 ENCLOSED CAB, TILT, with HEAT & AC, (2505 S/N 0160042694 & After), B
(includes items 1, 2, 4 thru 17 & 961 thru 963)
1 Ref STEERING COLUMN, (see Figure 7-2 for details)
2 Ref HEATER OPTIONS, (see Figure 6-7 for details)
3 Ref OPEN CAB WELDMENT, (see Figure 6-2 for details)
4 Ref ENCLOSED CAB WELDMENT, (see Figure 6-3 for details)
5 Ref SUSPENSION SEAT, (not shown), (see Figure 6-5 for details)
6 Ref WIPER INSTALL, (not shown), (see Figure 6-6 for details)
7 Ref COVER OPTIONS, (see Figure 6-9 for details)
8 Ref ACCELERATOR PEDAL & ATTACHING PARTS, (see Figure 7-3 for details)
9 Ref BRAKE PEDAL & ATTACHING PARTS, (see Figure 7-4 for details)
10 Ref JOYSTICK, (see Figure 7-1 for details)
11 Ref CAB SWITCHES, (see Figure 10-4 for details)
12 Ref CAB ROOF HARNESS, (not shown), (see Figure 10-9 for details)
13 Ref CAB HARNESS, (see Figure 10-8 for details)
14 1001098235 1 LIFT LOADER HARNESS
15 Ref CAB FUSE/RELAY HOLDER & FUSE DECAL, (see Figure 10-5 for details)
16 1001100966 1 FULL JUMPER HARNESS
17 Ref CAB HOSES, (not shown), (see Section 8 for details)
105 1001108194 8 FLAT HD CAPSCREW, 1/4-20X.62
108 3900251 Ref SPECIAL TRUSS SCREW, 1/4-20X3/8, (Before S/N 0160042155),
(no longer available, use Kit K1 for replacement)
0700610 2 HEX HD CAPSCREW, M6X20, GR8.8, (S/N 0160042155 & After)
109 3931412 4 SOCKET HD SCREW, 1/4-20X3/4
111 4461174 1 12 VOLT POWER SUPPLY TERMINAL
114 8035487 1 BOLT, 0.25-20X0.62
115 8303034 16 TRUSS HD SCREW, 1/4-20x3/4
116 8307109 4 WASHER, 0.25
117 8310053 4 WASHER, 0.312

6-4 G5-18A/2505 31200360

 CAB

Figure 6-1 Cab Installation (Continued)

Item Part Number Qty. Descriptions Rev.
118 8466306 1 TILT ANGLE GAUGE
119 8866529 Ref LH CAB MIRROR, (Before S/N 0160037133),
(no longer available, use item 8866514 for replacement)
8866514 1 LH CAB MIRROR, (S/N 0160037133 & After)
120 8866530 Ref MIRROR MOUNT ARM, (Before S/N 0160042155),
(no longer available, use Kit K1 for replacement)
1001114675 1 MIRROR MOUNT ARM, (S/N 0160042155 & After)
121 88521205 4 LOCKNUT, 5/16-18
122 1001080360 1 4 IN ELECTRIC GAUGE
127 1001080493 1 RIGHT SIDE CONSOLE, (includes items 11 & 801 thru 810) H
132 1001080612 1 CAPACITY CHART HOLDER
137 1001108196 4 SPECIAL TRUSS HD CAPSCREW, 5/16-18
138 1001080983 1 FUSE BLOCK BRACKET
139 1001080986 4 PAN HD SCREW, 12-24
140 1001080987 4 LOCKNUT, 12-24
141 1001080988 4 FLAT WASHER
142 1001097108 1 SOCKET PLUG
144 1001081093 1 CAB INSULATION, (not shown)
158 1001117158 1 MOUNTING PLATE
159 8307024 2 LOCKWASHER, 6mm, (S/N 0160042155 & After)
201 1001080379 1 IGNITION SWITCH
70020621 1 KEY, (not shown)
202 1001080822 1 FLOOR MAT
301 8303034 4 TRUSS HD SCREW, 1/4-20X0.75
302 101977201 2 TRUSS SCREW, 1/4-20X1.5
304 Ref PARK BRAKE RELEASE VALVE ASSY, (see Figure 9-15 for details)
305 1001080941 1 PARK BRAKE VALVE BRACKET
401 3290405 2 HEX LOCKNUT, M4X.7, GR8
402 4031509 2 HEX SOCKET HD SCREW, M4X25
404 4811400 4 WASHER, 4mm
405 8303034 4 TRUSS HD SCREW, 1/4-20X0.75
408 1001080589 1 PARK BRAKE VALVE MOUNT
409 1001080610 1 TURN/HIGH BEAM INDICATOR
413 Ref HYD PARK BRAKE ASSY, (not shown), (see Figure 9-15 for details)
501 1001080847 1 FLOOR SKID ASSY
502 1001080962 1 OPEN CAB DASH ASSY, (includes items 551, 552 & 806 D
504 8303034 6 TRUSS HD SCREW, 1/4-20X0.75
551 1001080961 1 OPEN CAB DASH PANEL
552 1001080853 1 CENTER DASH COVER
601 1001108137 2 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5
604 1001080492 1 ENCLOSED DASH ASSY, (includes items 651 thru 654) D
606 Ref LOWER DUCT, (see Figure 6-7 for details)
607 Ref FRONT DUCT, (see Figure 6-7 for details)
608 Ref TRUSS HD SCREW, 1/4-20X.75, (see Figure 6-7 for details)
609 1001080933 Ref WASHER TANK WITH PUMP INSTALLATION, C
(not available to order, see items 671 thru 676 for service)
610 Ref TIEWRAP, (not shown), (see Figure 6-7 for details)
611 1001003369 16 in WINDOW WASHER HOSE
612 1001080931 AR DUCT HOSE

31200360 G5-18A/2505 6-5

 CAB

Figure 6-1 Cab Installation (Continued)

Item Part Number Qty. Descriptions Rev.
613 3746405 AR WINDOW WASHER HOSE
651 1001080494 1 SWITCH COVER
652 1001080802 1 DASH PANEL PLASTIC
653 1001080848 4 VENT
654 1001080853 1 COVER
671 0641408 2 HEX HD CAPSCREW, 1/4-20X1, GR5
672 3900302 2 STAINLESS STEEL SCREW, #8
673 1001080382 1 WINDSHIELD WASHER PUMP
674 1001080824 1 WASHER FLUID BOTTLE, (includes items 681 thru 683) B
675 1001080932 1 CLAMP
676 1001003369 5 in HOSE
681 1001080872 1 CAP
682 1001097319 1 WASHER FLUID TANK
683 1001081234 1 FITTING

0275492 Ref CAB INSTALLATION, E

(not available to order, see items 701 thru 710 for service)
701 0682228 2 HEX HD CAPSCREW, 3/4-10X3 1/2, GR8
702 0682440 2 HEX HD CAPSCREW, 7/8-9X5, GR8
703 3272201 2 HEX NUT, 3/4-10, GR8
704 3272401 2 HEX NUT, 7/8-9, GR8
705 4892400 2 WASHER, 7/8
706 90027473 2 WASHER, 3/4
707 91403097 2 CENTER BONDED MOUNT
708 1001080992 2 WASHER
709 91403153 4 SHOCK MOUNT
710 91403217 2 REBOUND WASHER
801 1001080803 1 RIGHT SIDE CONSOLE
802 1001080813 1 LOWER RIGHT SIDE CONSOLE
806 1001080494 AR SWITCH COVER
807 1001080969 1 SIX GANG SWITCH MOUNT PANEL
808 1001080970 1 EIGHT GANG SWITCH MOUNT PANEL
809 1001080971 12 PAN HD SCREW, #8-32
810 1001080972 12 WASHER, #8

1001081287 Ref FRONT BRICK GUARD INSTALLATION, (if equipped) D

(not available to order, see items 902, 903 & 950 for service)
1001081286 Ref TOP BRICK GUARD INSTALLATION, (if equipped) D
(not available to order, see items 901 thru 906 for service)
901 1001080859 1 UPPER BRICK GUARD
902 0630468 4 BUTTON HD CAPSCREW, 5/16-18X1
903 1001108115 4 HEX LOCKNUT, 5/16, GR8
904 1001081296 1 LEFT BRICK GUARD WELDMENT
905 1001081298 1 RIGHT BRICK GUARD WELDMENT
906 1001108242 4 SCREW, 1/4-20X1/2, GR5
950 1001080860 1 LOWER BRICK GUARD SHIELD
961 1001109478 1 STRIKER LATCH, (ENCLOSED CAB)
962 3291201 1 HEX NUT, M12X1.75, (ENCLOSED CAB)
963 1001009126 1 HARD WASHER, (ENCLOSED CAB)

6-6 G5-18A/2505 31200360

 CAB

Figure 6-1 Cab Installation (Continued)

Item Part Number Qty. Descriptions Rev.
K1 1001125007 1 LH MIRROR REPLACEMENT KIT, (includes mirror mount arm & hardware)

31200360 G5-18A/2505 6-7

 CAB

Figure 6-2 Open Cab

1 PAL3963

6-8 G5-18A/2505 31200360

 CAB

Figure 6-2 Open Cab

Item Part Number Qty. Description Rev.
1001081291 1 OPEN CAB, (G5-18A), (includes items 1 thru 3) F
1 NSS 1 CAB WELDMENT
2 1001080798 1 RIGHT SIDE GLASS
3 Ref REAR HINGED WINDOW, (see Figure 6-4 for details)

31200360 G5-18A/2505 6-9

 CAB

Figure 6-3 Enclosed Cab Installation

5 3 13
4

61

9
11

45

42
101
102
103

35 68
56
1 73
44
36 70
49
66
65 71 39
52 50 48 64 45
57
60 67 63 69
46 40 51 62 72
47
43
58 61
54
45
55 38
41
39
45
74
37
43
53
PAL4304

6-10 G5-18A/2505 31200360

 CAB

Figure 6-3 Enclosed Cab Installation

Item Part Number Qty. Description Rev.
1001081292 Ref ENCLOSED CAB INSTALLATION, G
(not available to order, see items 1, 6 thru 11, 13, 35 & 101 thru 103 for service)
1 NSS 1 CAB WELDMENT
3 70021066 1 PLUG, (if equipped)
4 80264035 4 PLUG, (if equipped)
5 91164087 3 PLUG, (if equipped)
6 1001080821 1 SKYLIGHT GLASS
7 1001080797 1 FRONT GLASS
8 1001080798 1 RIGHT SIDE GLASS
11 1001080801 1 LEFT SIDE GLASS
12 80364009 3 SEALANT, (not shown)
13 Ref REAR HINGED WINDOW, (see Figure 6-4 for details)
35 1001081288 1 DOOR ASSY, (includes items 12 & 36 thru 74) B,2
36 8034800 1 BLACK NYLON WASHER
37 70021075 2 HEX BOLT, G5
38 80364005 1 HEX HD CAPSCREW
39 8035632 3 HEX NUT, G5
40 80264045 2 SCREW
41 1001081241 1 LATCH, PADDLE W/KEY
8342813 1 KEY, (set of two)
42 8036064 2 HEX BOLT, 3/8-16X6.5
43 70021038 2 NUT, G2
44 70021108 1 BOLT
45 80364004 6 CAP
46 70021077 2 BOLT
47 70021078 2 HEX NUT
48 70021079 2 BOLT
49 70021080 1 LATCH COVER
50 1001081245 1 WINDOW LATCH BLOCK
51 70021082 2 NUT, M6X1
52 1001081247 1 DOOR HANDLE, (includes item 49) C
53 1001103509 2 RIVNUT
54 1001081249 1 DOOR RESTRAINT STRAP
55 1001081235 1 FRONT DOOR GLASS
56 1001080867 1 DOOR FRAME
57 1001081248 1 LATCH COVER
58 1001081250 1 LATCH LINKAGE
60 80364037 1 FLAT WASHER, 3/8
61 1001081243 Ref HOLD-OPEN DOOR
62 70021090 1 SEAL
63 1001081246 5 WINDOW CAP
64 70021092 4 BOLT
65 70021093 1 NUT
66 1001081244 1 LATCH HANDLE
67 70021095 1 HEX BOLT
68 70021096 4 NUT, M8
69 1001081236 1 HINGED DOOR GLASS
70 1001081242 2 HINGE
71 1001081266 2 SPACER

31200360 G5-18A/2505 6-11

 CAB

Figure 6-3 Enclosed Cab Installation (Continued)

Item Part Number Qty. Description Rev.
72 1001081268 1 SEAL
73 1001081314 1 DOOR SEAL
74 1001081239 1 LOWER DOOR PANEL
101 Ref HEX NUT, M12X1.75, (see Figure 6-1 for details)
102 Ref WASHER, (see Figure 6-1 for details)
103 Ref LATCH STRIKER, (see Figure 6-1 for details)

6-12 G5-18A/2505 31200360

 CAB

Figure 6-3 Enclosed Cab Installation (Continued)

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 6-13

 CAB

Figure 6-4 Rear Hinged Window Installation

14
4
7
9

8
6
13
15

3
16

10 11

12

5 PAL5120

6-14 G5-18A/2505 31200360

 CAB

Figure 6-4 Rear Hinged Window Installation

Item Part Number Qty. Description Rev.
1001080796 Ref REAR HINGED WINDOW INSTALLATION, (not available to order, see items 1 F
thru 16 for service)
1 1001107997 1 WINDOW REAR SEAL
2 1001080926 1 REAR HINGED GLASS
3 1001081280 1 T-STYLE HOLD OPEN
4 1001081281 2 PLASTIC HINGE
5 1001081282 1 REAR WINDOW LATCH BRACKET
6 1001081283 2 GROMMET
7 1001081284 2 HINGE SEAL
8 1001081285 2 BUSHING
9 1001081289 2 HINGE MOUNTING PAD
10 1001108161 2 TRUSS HD SCREW, 1/4-20X0.75
11 1001108547 2 LOCKWASHER, 1/4
12 1001108548 2 WASHER, 1/4
13 1001108549 2 NUT, 1/4-20
14 1001110067 6 TORX SCREW, 1/4-20X1.25
15 1001108552 2 FLAT WASHER, 1/4
16 1001109417 1 DETENT RING PIN

31200360 G5-18A/2505 6-15

 CAB

Figure 6-5 Suspension Seat

6
8

1 PAL4701

6-16 G5-18A/2505 31200360

 CAB

Figure 6-5 Suspension Seat

Item Part Number Qty. Description Rev.
3980039 1 SUSPENSION SEAT, (G5-18A), (includes items 1 thru 7)
1001080927 1 SUSPENSION SEAT, (2505), (includes items 1 thru 7)
1 7026798 1 SLIDE KIT
2 7026799 1 KNOB KIT
3 7026900 1 BACK CUSHION KIT, (G5-18A)
70021580 1 BACK CUSHION KIT, (2505)
4 7026901 1 SEAT CUSHION KIT, (G5-18A)
70020929 1 SEAT CUSHION KIT, (2505)
5 7026905 1 SEAT BELT KIT
6 7026906 1 TETHER KIT
7 7026902 1 BACK PANEL KIT
8 91563164 1 3 IN SEATBELT

31200360 G5-18A/2505 6-17

 CAB

Figure 6-6 Wiper Installation

108
101
103
104

4
105
3
2
5
110
6

1
111 110

106

101 108
102 103
107 105
104
109

PAL4733

6-18 G5-18A/2505 31200360

 CAB

Figure 6-6 Wiper Installation

Item Part Number Qty. Description Rev.
1001080499 1 FRONT WIPER ASSY, (includes items 1 thru 7) C
1 1001080383 1 FRONT WIPER MOTOR
2 1001081306 1 FRONT WIPER SPACER
3 1001081307 1 ADAPTER KIT
4 1001081308 1 WIPER ARM
5 1001081309 1 WIPER BLADE
6 1001081310 1 WET ARM ADAPTOR
7 1001081311 1 WET ARM KIT

1001080877 Ref ROOF/REAR WIPER INSTALL, D

(not available to order, see items 101 thru 111 for service)
101 1001108241 2 LOCKNUT, #10-32
102 3900302 2 SOCKET HD CAPSCREW, GR8
103 1001108134 2 TORX HD SCREW, #10-32X0.5
104 4740120 4 NYLON WASHER, 0.48X0.6mm
105 1001008742 2 TEE COUPLING
106 Ref REAR/ROOF WIPER SWITCHFigure 10-4
107 1001080382 1 WINDSHIELD WASHER PUMP
108 1001080823 2 ROOF/REAR WIPER
109 1001080932 1 WASHER PUMP CLAMP
110 1001080985 2 SPRAY NOZZLE
111 1001003369 157 in HOSE

31200360 G5-18A/2505 6-19

 CAB

Figure 6-7 Heater & AC - Cab

710
717

18
19

710
716
710
712 3
715
707
708 NO HEAT/AC
706

1
2

K1
6
4

PAL4253

6-20 G5-18A/2505 31200360

 CAB

Figure 6-7 Heater & AC - Cab (Continued)

503
504
503
HEAT ONLY

502 501

101
2
310 308
312

311

307

104 301 302

304 601
309 602
103 652
102 305 313
303
306

503
505 504
503 HEAT/AC

502 501
401
201
2
251
406
405

404

205
204

203
103 403

202 402

PAL4261

31200360 G5-18A/2505 6-21

 CAB

Figure 6-7 Heater & AC - Cab

Item Part Number Qty. Description Rev.
1001080876 Ref NO HEAT/AC INSTALLATION, (open cab), E
(not available to order, see items 1 thru 7 for service)
1001080811 Ref HEAT ONLY INSTALLATION, (enclosed cab, if equipped), (not available to I
order, see items 2 & 101 thru 104 for service)
1001080812 Ref HEAT & AC INSTALLATION, (enclosed cab, if equipped), (not available to G
order, see items 2, 103 & 201 thru 205 for service)
1 1001080852 1 HEATER CONTROL COVER
2 1001108143 4 SELF TAPPING SCREW, #8X1/2
3 1001080973 1 SEAT RISER COVER, (no heat/ac)
1001080851 HVAC COVER, (heat, heat/ac)
4 1001080974 1 DUCTWORK PANEL
5 1001080975 1 PARKING BRAKE RELEASE VALVE ONLY PANEL
7 1001081023 1 DUCTWORK PANEL
101 1001080930 1 HEATER CONTROL SWITCH, (includes items 501 thru 504) B
102 1001081051 Ref HEATER ASSY, (Before S/N 01600402155), (no longer available, use item F
1001126227 for replacement or items 301 thru 313 for service)
1001126227 1 HEATER ASSY, (S/N 01600402155 & After), (includes items 301 thru 313) A
103 8303034 3 TRUSS HD SCREW, 1/4-20X.75
104 1001080976 1 PARKING BRAKE RELEASE VALVE AND HEATER PANEL
201 1001080557 1 HVAC CONTROL SWITCH, (includes items 501 thru 505)
202 1001113279 1 HEATER WITH A/C ASSY, (includes items 251 & 651) B
203 1001080977 1 PARKING BRAKE RELEASE VALVE, HEATER AND AC PANEL
204 1001081030 1 AC SUPPLY HOSE ASSY
205 1001081031 1 AC RETURN HOSE ASSY
251 1001113277 1 HEATER WITH A/C, (includes items 401 thru 406) B
301 1001081042 1 HEATER BOX, (Before S/N 0160042155)
1001126253 1 HEATER BOX, (S/N 0160042155 & After)
302 1001081043 Ref HEATER, (Before S/N 0160037452 including 0160038975), (no longer D
available, use item 1001113276 for replacement or items 601 & 602 for service)
1001113276 Ref HEATER, (S/N 0160037452 thru S/N 0160042154 excluding 0160038975), C
(no longer available, use item 1001125775 for replacement or items 651 & 652
for service)
1001125775 1 HEATER, (S/N 0160042155 & After), (includes items 651 & 652) B
303 1001081048 2 ELBOW HOSE
304 1001081045 1 WATER HEATER VALVE, (Before S/N 01600402155)
1001126257 1 WATER HEATER VALVE, (S/N 01600402155 & After)
305 1001081046 3 ADAPTER
306 1001081044 1 SEAL
307 1001081049 2 SPLIT GROMMIT
308 1001081050 1 RUBBER GROMMIT
309 8310369 3 PILOTED HEX WELD NUT, 1/4-20
310 1001081047 1 HEATER RETURN HOSE
311 1001081069 1 HEATER SUPPLY HOSE
312 1001081072 8 HEATER CLAMP
313 1001081073 4 SCREW, #8-15
401 70020876 1 BLOCK VALVE
402 1001081045 1 WATER HEATER VALVE
403 7301302 1 THERMOSTAT
404 70020874 1 HEATER COIL
405 70020877 1 EVAPORATOR COIL

6-22 G5-18A/2505 31200360

 CAB

Figure 6-7 Heater & AC - Cab (Continued)

Item Part Number Qty. Description Rev.
406 70020875 1 BLOWER, 12V
501 70020878 1 BOWDEN CABLE
502 70020879 1 ROTARY CONTROL
503 8036438 2 POSITIONING KNOB, (includes set screw)
504 8036463 1 TEMPERATURE CONTROL SWITCH
505 8036461 1 AIR CONDITIONING SWITCH
601 70021546 1 BLOWER,12V
602 70021547 1 HEATER COIL
651 1001110377 1 JUMPER HARNESS, (not shown)
652 1001113610 1 HEATER, (Before S/N 0160042155), (includes items 601 & 602) C
1001125774 1 HEATER, (S/N 0160042155 & After), (includes 12V blower & heater coil) B
706 1001080862 1 LOWER DUCT, (enclosed cab)
707 1001080863 1 FRONT DUCT, (enclosed cab)
708 1001108196 2 SCREW, (enclosed cab)
710 01043892 8 TIEWRAP, (enclosed cab)
712 1001080931 AR DUCT HOSE, (enclosed cab)
715 8303034 6 TRUSS HD SCREW, 1/4-20X.75
716 1001081331 AR DUCT HOSE, (enclosed cab)
717 1001081332 AR DUCT HOSE, (enclosed cab)
718 1001081375 1 CAB AIR FILTER, (enclosed cab)
719 1001081376 1 CAB AIR FILTER SEAL RING, (enclosed cab)

K1 1001114868 1 A/C FIELD KIT, (if equipped with enclosed cab and heater), (includes items 2,
103 & 201 thru 205 and items 101 thru 126 on Figure 6-8)

31200360 G5-18A/2505 6-23

 CAB

Figure 6-8 Heater & A/C Installation - Engine Pod

101

124
123

106

127

127
127

107

129 127 127

121
131
109
130
120 125
116
126
102
104 110
116 114 122
105 111
118
119 112
113 103
120 121
10 115
3 117

13
4 108
12
10

11
9

6
1 2

10

10

PAL4312

6-24 G5-18A/2505 31200360

 CAB

Figure 6-8 Heater & A/C Installation - Engine Pod

Item Part Number Qty. Description Rev.
1001080717 Ref HEATER & A/C INSTALLATION, G
(not available to order, see items 1 thru 13 for service)
1 1001080718 1 HOSE ASSY
2 1001080719 1 HOSE ASSY
3 2220251 1 FITTING
4 1001100701 1 ELBOW
6 0761010 1 HEX HD SCREW, M10X20
9 8307220 1 WASHER, M12
10 8405007 4 GEAR CLAMP
11 1321716 1 CLIP TUBE
12 4240032 2 TIE STRAP
13 8360005 1 SHUT-OFF VALVE

1001080560 Ref A/C SYSTEM INSTALLATION, N

(not available to order, see items 101 thru 131 for service)
101 1001080516 1 A/C RADIATOR CONDENSOR
102 1001080789 1 A/C PUMP COMPRESSOR
103 1001080590 1 A/C SYSTEM DRYER
8223531 1 PRESSURE SWITCH
70020872 1 O-RING
104 1001080773 1 A/C SUPPORT
105 1001080591 1 DRYER MOUNTING PLATE
106 1001080631 1 HOSE ASSY
107 1001080632 1 HOSE ASSY
108 1001080633 1 HOSE ASSY
109 1001080634 1 HOSE ASSY
110 1001080702 1 A/C SYSTEM V-BELT
111 8405204 2 GEAR CLAMP
112 3580345 1 IDLER PULLEY
113 1001081067 1 IDLER PULLEY ADJUSTING BLOCK
114 0630604 1 A/C PULLEY BOLT
115 0641610 3 HEX HD CAPSCREW, 3/8-16X1-1/4
116 77143015 4 NUT 3/8-16
117 1001099568 1 HEX HD SCREW, M10X90
118 1001081172 2 THREADED ROD, 3/8-16X5.375
119 4711700 3 WASHER, 7/16
120 4751600 7 WASHER, 3/8
121 4812000 2 WASHER, 10mm
122 Ref AC SYSTEM HARNESS, (see Figure 10-12 for details)
123 0641503 4 HEX HD CAPSCREW, 5/16-18X3/8
124 4711500 4 WASHER, 5/16
125 0641408 2 HEX HD CAPSCREW, 1/4-20X1
126 4751400 2 WASHER, 1/4
127 1001120539 5 CONDUIT, 1X6
128 4060804 6 in FLEX TRIM SHIELD, 3/16, (not shown)
129 0761007 1 HEX HD CAP SCREW, M10X14, GR8.8
130 1001111548 1 A/C GROUND HARNESS
131 4791700 1 STAR WASHER, 7/16

31200360 G5-18A/2505 6-25

 CAB

Figure 6-9 Overhead Console

101

102 311
305
306
312
3 305
301 305
4 303 307
111 308
5 602 302
309
601 304
310

3
4 6
110
111 3
4
111

402 503
2
305 501
401
502
505
506
PAL4223

6-26 G5-18A/2505 31200360

 CAB

Figure 6-9 Overhead Console

Item Part Number Qty. Description Rev.
1001081189 Ref OVERHEAD CONSOLE INSTALLATION, (G5-18A, open), (not available to D
order, see items 1 thru 6, 110 & 111 for service)
1001081187 Ref OVERHEAD CONSOLE INSTALLATION, (G5-18A, enclosed), (not available to F
order, see items 1 thru 6 & 101 thru 111 for service)
1001080958 Ref OVERHEAD CONSOLE INSTALLATION, (2505 Before S/N 0160042693), H
(enclosed), (not available to order, see items 1, 3 thru 6, 101 thru 110 & 201 for
service)
1001131064 Ref OVERHEAD CONSOLE INSTALLATION, (2505 S/N 0160042694 & After), A
(enclosed), (not available to order, see items 1, 3 thru 6, 101 thru 110 & 201 for
service)
1 1001080945 Ref OVERHEAD CONSOLE INSTALLATION, (not available to order, see items G
301 thru 313 for service)
2 1001080957 Ref FRONT FOPS INSTALLATION, (G5-18A), (not available to order, see items E
305 & 401 for service)
3 1001081161 11 HOOK 1 IN WIDE TAPE
4 1001081163 11 LOOP 1 IN WIDE TAPE
5 1001081164 1 IN-BOARD ROPS BAR COVER
6 1001081165 1 OUT-BOARD ROPS BAR COVER
101 0630464 2 BUTTON HD SCREW, #10-24X1/2
102 1001080952 1 VISOR
110 1001101333 1 A-PILLAR COVER
111 1001112058 AR ADHESIVE STRIP
201 Ref CAB ROOF HARNESS, (not shown), (see Figure 10-9 for details)
301 2920209 1 DOME LIGHT LAMP
70020795 1 LIGHT BULB
302 1001108078 3 TRUSS HD SCREW, 1/4-20X3/8
303 1001108152 8 SCREW, M4X20
304 1001108155 2 SOCKET HD CAPSCREW, 10-24X5/8
305 8303034 10 TRUSS HD SCREW, 1/4-20X0.75
306 88521304 2 HEX LOCKNUT, 1/4-20
307 1001080866 1 OVERHEAD CONSOLE COVER
308 1001080947 8 NUT, M4
309 1001080951 2 SPEAKER COVER
310 1001080953 1 HOOK
311 1001080954 1 VISOR MOUNT BRACKET
312 1001080955 1 RADIO MOUNT PLATE
313 1001080960 1 RADIO MOUNT OUTER PLATE
401 1001101332 1 FRONT ROPS BAR COVER, (G5-18A)
402 1001081162 1 FRONT ROPS BAR COVER, (2505 Before S/N 0160042693)
1001135075 1 FRONT ROPS BAR COVER, (2505 S/N 0160042694 & After)

1001080653 Ref LSI DISPLAY INSTALLATION, (2505 Before S/N 0160042693), (not available to I
order, see items 402 & 501 thru 503 for service)
1001130237 Ref LSI DISPLAY INSTALLATION, (2505 S/N 0160042694 & After), (not available to B
order, see items 402, 501 thru 506 for service)
501 1810046 1 LSI DISPLAY, (Before S/N 0160042693)
1001127308 1 LSI DISPLAY, (S/N 0160042694 & After)
502 2420211 1 SPEEDOMETER
503 1001096116 4 SCREW, M4X20, (Before S/N 0160042693)
1001110269 4 SOCKET HD CAPSCREW, M4X20, (S/N 0160042694 & After)

31200360 G5-18A/2505 6-27

 CAB

Figure 6-9 Overhead Console

Item Part Number Qty. Description Rev.
505 1001127397 1 LSI CUTOUT LAMP, (S/N 0160042694 & After)
506 1001127546 1 LSI WARNING DECAL, (S/N 0160042694 & After)
1001080844 Ref RADIO READY INSTALLATION, (if equipped), (not available to order, see items A
601 & 602 for service)
601 1001080956 2 SPEAKER
602 1001080959 1 ANTENNA

6-28 G5-18A/2505 31200360

 CAB

Figure 6-9 Overhead Console

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 6-29

 CAB

This Page Intentionally Left Blank

6-30 G5-18A/2505 31200360

 SECTION 7
CONTROLS

31200360 G5-18A/2505
 CONTROLS

Figure 7-1 Boom Joystick

1
8

12
2
3

13

15
14

2 3

1 4
4
9 6 10

16
17
18

7
11

19

20
K1
PAL3673

7-2 G5-18A/2505 31200360

 CONTROLS

Figure 7-1 Boom Joystick

Item Part Number Qty. Description Rev.
1001080256 1 BOOM JOYSTICK, (includes all items)
1 70020769 1 HANDLE ASSY
2 70020770 1 STRAIGHT LEVER KIT, (includes items 3 thru 4)
3 NSS 1 STRAIGHT LEVER
4 NSS 1 HEX NUT
5 70020771 1 RUBBER BOOT
6 80264138 1 CARDAN KIT, (includes item 7)
7 NSS AR SHIM
8 91404013 1 RETAINING PLATE
9 80264139 1 GROMMIT KIT
10 91404016 1 UPPER BODY
11 NSS 1 LOWER BODY
12 91304025 2 PLUNGER & GUIDE KIT
13 91514224 4 REGULATING UNIT
14 91504028 1 RETURN SPRING
15 91504029 1 RETURN SPRING
16 Use Kit K1 1 O-RING
17 Use Kit K1 1 O-RING
18 Use Kit K1 2 DOWEL PIN
19 Use Kit K1 1 O-RING
20 Use Kit K1 1 SCREW ASSY

K1 91404326 1 SEAL KIT, (includes items 16 thru 20)

31200360 G5-18A/2505 7-3

 CONTROLS

Figure 7-2 Steering Column & Attaching Parts

107 103
106
105
104

102

101

401
302
301

303

3
4
5
203
1

6
7
3
4
203 5

201
202
PAL4160

7-4 G5-18A/2505 31200360

 CONTROLS

Figure 7-2 Steering Column & Attaching Parts

Item Part Number Qty. Description Rev.
1 1001081223 1 FIXED STEERING COLUMN, (includes items 3 thru 5) A
2 1001080826 1 TILT STEERING COLUMN, (includes items 3 thru 7) A
3 70020923 1 NUT, M18X1.5
4 70020924 1 WASHER
5 70020925 1 RUBBER CAP
6 70020926 BELLOWS
7 70020927 1 LOCKING HANDLE
101 1001080462 1 STEERING WHEEL, (includes items 102 thru 107) C
102 70020913 1 NUT
103 70020914 1 BOLT
104 70020915 1 WASHER
105 70020916 1 KNOB
106 70020917 1 WASHER
107 70020918 1 CAP
201 4641506 1 ORBITAL STEERING VALVE, (includes item 202) B
202 70020578 1 SEAL KIT
203 0641608 4 HEX HD CAPSCREW, 3/8-16X1
301 1001080380 1 FNR SWITCH A
302 1001080900 1 LEVER ASSY CLAMP
303 1001108079 2 HEX HD CAPSCREW, M5X40
401 1001080463 1 CENTER STEERING WHEEL CAP

31200360 G5-18A/2505 7-5

 CONTROLS

Figure 7-3 Accelerator Pedal Assembly

104
156
1

7 8

6
8

2
7
8

8 7
4

PAL4172

7-6 G5-18A/2505 31200360

 CONTROLS

Figure 7-3 Accelerator Pedal Assembly

Item Part Number Qty. Description Rev.
1001081003 1 ACCELERATOR PEDAL ASSEMBLY, (includes items 1 thru 8) C
1 1001081004 1 ACCELERATOR PEDAL PLATE
2 1001081005 1 ACCELERATOR PEDAL
3 1001081006 1 ACCELERATOR PIVOT LEVER
4 1001081007 1 ACCELERATOR LINK LEVER
5 1001081016 5 SLEEVE
6 1001081021 1 4 in SPRING EXTENSION
7 1001081022 4 WASHER
8 1001081024 4 1/2 IN SHAFT CLIP
9 Ref THROTTLE CONTROL CABLE, (see Figure 4-1 for details)
104 1001108137 3 HEX HD CAPSCREW, 1/4-20X1-1/4
156 1001108198 3 LOCKWASHER, 1/4

31200360 G5-18A/2505 7-7

 CONTROLS

Figure 7-4 Brake Assembly

101

201
102 205

103

203

201 202
151 205

155

215

6 11 204

5
2

6
4 14

13

1
7 3
12

10 9

PAL4692

7-8 G5-18A/2505 31200360

 CONTROLS

Figure 7-4 Brake Assembly

Item Part Number Qty. Description Rev.
1001102456 1 BRAKE ASSY (includes items 1 thru 14) D
1 0641406 1 HEX HD CAP SCREW, 1/4-20X3/4, GR5
2 0681414 1 HEX HD CAP SCREW, 1/4-20X1 3/4, GR8
3 4761400 1 WASHER, 1/4
4 88521304 1 HEX LOCKNUT, 1/4-20
5 1001102427 1 BRAKE SPRING
6 1001102428 2 BEARING
7 1001102433 1 HEX NUT, M8X1.25
8 1001102434 1 CLEVIS PIN
9 1001102435 1 UNIVERSAL CLEVIS YOKE
10 3470003 1 COTTER PIN, 2X20
11 1001102438 1 BRAKE SUPPORT MOUNT
12 1001102439 1 BRAKE WELDMENT LEVER
13 1001102440 1 BRAKE PUSH ROD
14 1001102441 1 BRAKE SHAFT PIN
101 0641508 2 HEX HD CAPSCREW, 5/16-18X1, GR5
102 4711500 2 WASHER, 5/16
103 Ref BRAKE MASTER CYLINDER, (see Figure 9-15 for details)
151 0641408 4 HEX HD CAPSCREW, 1/4-20X1, GR5
155 4761400 4 LOCKWASHER, 1/4
201 1001081153 1 HYDRAULIC LINE HOSE
202 1001081151 1 BRAKE RESERVIOR ANGLE
203 1001081152 1 BRAKE RESERVIOR
204 80325 1 COTTER HAIRPIN
205 8410002 2 SPRING CLAMP
215 8303034 2 TRUSS SOCKET HD CAPSCREW, 1/4-20X3/4

31200360 G5-18A/2505 7-9

 CONTROLS

This Page Intentionally Left Blank

7-10 G5-18A/2505 31200360

 SECTION 8
HYDRAULIC CIRCUITS

31200360 G5-18A/2505
 HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

G5-18A
2505 S/N 0160042694 & AFTER

704
421

2505 BEFORE S/N 0160042693

704
320
421
4
50
22 401 11 11
49 404 707
426 27
403
24
401 319
28 21 645
319
705 404
19
22 319
645 18
3 426 402
703 G5-18A
703
19
703 CONNECTIONS TO TANK
20
403
706
31 606
23 606
416 TO TANK

114

210 609
126
211 2
123
1
129
227 223
646
647
252 253 TO TANK
609 701
13
17 16
414
14
31 312
8 9 6 12
10
311
31 702
312
311 PAL4150

8-2 G5-18A/2505 31200360

 HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

Item Part Number Qty. Description Rev.
1 8760550 1 FITTING
2 2170110 1 ADAPTER
3 1001081333 1 ADAPTER
4 2150406 1 ADAPTER, 45 DEGREE
6 2130606 1 ADAPTER, 90 DEGREE
8 2170706 1 ADAPTER, (torque to 31 Nm), (2505)
9 2172406 1 ADAPTER, (torque to 31 Nm), (2505)
10 1001100635 1 STEERING PRESSURE SENSOR, (2505)
11 2110404 2 ADAPTER, (2505 Before S/N 0160042694), (includes o-ring)
12 77363082 1 ADAPTER
13 2131010 1 ELBOW, 90 DEGREE
14 2110608 1 ADAPTER, (includes o-ring)
16 2151010 1 ELBOW, 45 DEGREE
17 1001080143 1 PRIORITY VALVE A
70020575 1 SEAL KIT
18 1001098069 1 FITTING
19 80333184 2 CHECK FITTING
20 86561311 1 FITTING
21 2171716 2 FLANGE KIT, (includes mounting hardware & o-ring)
22 2171712 2 FLANGE KIT, (includes mounting hardware & o-ring)
23 2144620 1 ADAPTER
24 2170804 1 ADAPTER, (includes o-ring)
27 8770240 2 ELBOW, 90 DEGREE
28 2144603 2 FITTING
31 2130404 4 ELBOW, 90 DEGREE
49 2170704 TEE ADAPTER, (includes o-ring)
50 1001103069 1 TEST FITTING
114 4032011 2 SOCKET HD CAPSCREW, M10X35
123 8430033 1 ADAPTER
126 1001080097 1 IMPLEMENT PUMP A
70020576 1 SHAFT LIP SEAL
70020577 1 SEAL KIT, (includes shaft lip seal)
129 1001080411 1 ADAPTER
210 2111012 1 ADAPTER, (includes o-ring)
211 2111616 1 ADAPTER, (includes o-ring)
223 1001080337 1 HOSE ASSY
227 1001080332 1 HOSE ASSY
252 4711400 1 WASHER, 1/4
253 8303114 1 SOCKET HD CAPSCREW, 1/4-20X2-1/4
311 1001080356 1 HOSE ASSY
312 1001080357 1 HOSE ASSY
319 1001080609 1 HOSE ASSY
320 1001080935 1 HOSE ASSY, (2505 Before S/N 0160042694)
401 2755031 1 HOSE ASSY
402 2755032 1 HOSE ASSY
403 2755036 1 HOSE ASSY
404 2755037 1 HOSE ASSY
414 1001080343 1 HOSE ASSY, (2505 Before S/N 0160042694, G5-18A Before S/N TBD)
1001132331 1 HOSE ASSY, (2505 S/N 0160042694 & After, G5-18A S/N TBD & After)

31200360 G5-18A/2505 8-3

 HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)

Item Part Number Qty. Description Rev.
416 1001080408 1 HOSE ASSY
421 1001080448 1 HOSE ASSY
426 1001080511 1 HOSE ASSY
606 2131616 1 ADAPTER, (includes o-ring)
609 2112020 1 ADAPTER, (includes o-ring)
645 91083216 2 CUSHION CLAMP
646 8406302 1 HOSE CLAMP
647 88521208 1 LOCKNUT, 1/2-13
701 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
702 Ref ORBITAL STEERING VALVE, (see Figure 7-2 for details)
703 Ref BRAKE VALVE OPTIONS, (see Figure 9-15 for details)
704 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
705 Ref HYDROSTATIC TRANSMISSION, (see Figure 9-10 for details)
706 Ref FRONT DRIVE MOTOR, (see Figure 9-9 for details)
707 Ref BLOCKING VALVE, (2505), (see Figure 9-13 for details)

8-4 G5-18A/2505 31200360

 HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 8-5

 2505 Before S/N 0160042693
HYDRAULIC CIRCUITS G5-18A Before S/N TBD

Figure 8-2 Dump Circuit

704

36

19
129 23
37

117
CONNECTIONS TO TANK

147
3 315
106 1
115

125
35
4 146
128
701

708
19
TO TANK
126 6
402
5

705 124

533
7 23 14 703
608

37 9
36
707
328 TO TANK

10
2 16 702

327 11
23
TO TANK
706 17 18
45 G5-18A
313
202 18
45
707
203
18
8 707
PAL4121

8-6 G5-18A/2505 31200360

2505 Before S/N 0160042693
G5-18A Before S/N TBD HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit

Item Part Number Qty. Description Rev.
1 2111212 1 ADAPTER, (includes o-ring)
2 1001081333 1 ADAPTER
3 2131212 2 ELBOW, 90 DEGREE
4 2131216 2 ELBOW, 90 DEGREE
5 2170712 1 ADAPTER, (includes o-ring)
6 1001080351 1 CHECK VALVE
7 2221257 1 ADAPTER
8 2144614 1 ADAPTER, (includes o-ring)
9 2150406 1 ADAPTER, 90 DEGREE
10 2130608 1 ADAPTER, 90 DEGREE
11 2170506 1 TEE ADAPTER, (includes o-ring)
14 1001080582 1 HOSE ASSY
16 1001080585 1 HOSE ASSY
17 1001080586 1 HOSE ASSY
18 1001080587 1 HOSE ASSY
19 2111216 1 ADAPTER, (includes o-ring)
23 2111010 2 ADAPTER, (includes o-ring)
35 2171112 1 ADAPTER, (includes o-ring)
36 2110606 1 ADAPTER, (includes o-ring)
37 2170408 1 ADAPTER, (includes o-ring)
45 91083216 2 CUSHION CLAMP
106 0641606 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5
115 4711600 4 WASHER, 3/8
117 8406105 1 CLIP
124 1001080345 1 HOSE ASSY
125 1001080346 1 HOSE ASSY
126 1001080427 1 HOSE ASSY
128 Ref HYDRAULIC OIL FILTER, (see Figure 4-1 for details)
129 1001080775 1 HOSE ASSY
146 1001096911 1 PIPE ASSY
147 1001097069 1 PIPE ASSY
202 80233257 1 ADAPTER
203 2130404 1 ELBOW, 90 DEGREE
313 1001080327 1 HOSE ASSY
315 1001080344 1 HOSE ASSY
327 1001080513 1 HOSE ASSY
328 1001080515 1 HOSE ASSY
402 2110404 1 ADAPTER, (includes o-ring)
533 1001080587 1 HOSE ASSY
608 2170706 1 TEE FITTING, (includes o-ring)
701 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
702 Ref ORBITAL STEERING VALVE, (see Figure 7-2 for details)
703 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
704 Ref RADIATOR ASSY, (see Figure 4-4 for details)
705 Ref HYDRAULIC MOTOR, (see Figure 9-9 for details)
706 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
707 Ref BRAKE VALVE OPTIONS, (see Figure 9-15 for details)
708 Ref LSI VALVE, (2505), (see Figure 9-16 for details)

31200360 G5-18A/2505 8-7

 2505 S/N 0160042694 & After
HYDRAULIC CIRCUITS G5-18A S/N TBD & After

Figure 8-2 Dump Circuit

704

19
129 23
37

117
CONNECTIONS TO TANK

147
3 1
106
115

125
315
4 146
128 35
701

19
TO TANK
126 6
5 252
653
651
652

124 709
705
533

7 23 14 703
608

37 9
707 TO TANK
328
533
10
2 16 702

327 11
23
TO TANK
706 17 18
45 G5-18A
313
202 18
45
707
203
18
8 707
PAL5900

8-8 G5-18A/2505 31200360

2505 S/N 0160042694 & After
G5-18A S/N TBD & After HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit

Item Part Number Qty. Description Rev.
1 2111212 1 ADAPTER, (includes o-ring)
2 1001081333 1 ADAPTER
3 2131212 2 ELBOW, 90 DEGREE
4 2131216 2 ELBOW, 90 DEGREE
5 2170712 1 ADAPTER, (includes o-ring)
6 1001080351 1 CHECK VALVE
7 2221257 1 ADAPTER
8 2144614 1 ADAPTER, (includes o-ring)
9 2150406 1 ADAPTER, 90 DEGREE
10 2130608 1 ADAPTER, 90 DEGREE
11 2170506 1 TEE ADAPTER, (includes o-ring)
14 1001080582 1 HOSE ASSY
16 1001080585 1 HOSE ASSY
17 1001080586 1 HOSE ASSY
18 1001080587 1 HOSE ASSY
19 2111216 1 ADAPTER, (includes o-ring)
23 2111010 2 ADAPTER, (includes o-ring)
35 2171212 1 ADAPTER, 90 DEGREE, (includes o-ring)
37 2170408 1 ADAPTER, (includes o-ring)
45 91083216 2 CUSHION CLAMP
106 0641606 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5
115 4711600 4 WASHER, 3/8
117 8406105 1 CLIP
124 1001080345 1 HOSE ASSY
125 1001080346 1 HOSE ASSY
126 1001080427 1 HOSE ASSY
128 Ref HYDRAULIC OIL FILTER, (see Figure 4-1 for details)
129 1001080775 1 HOSE ASSY
146 1001096911 1 PIPE ASSY
147 1001097069 1 PIPE ASSY
202 80233257 1 ADAPTER
203 2130404 1 ELBOW, 90 DEGREE
252 2110606 1 STRAIGHT FITTING, (includes o-ring)
313 1001080327 1 HOSE ASSY
315 1001132329 1 HOSE ASSY
327 1001080513 1 HOSE ASSY
328 1001080515 1 HOSE ASSY
533 1001129900 1 HOSE ASSY
608 2170306 1 TEE FITTING, (includes o-ring)
651 0100011 AR LOCTITE® 242TM
652 0641634 2 HEX HD CAPSCREW, 3/8-16X4-1/4, GR5
653 4711600 2 WASHER, 3/8
701 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
702 Ref ORBITAL STEERING VALVE, (see Figure 7-2 for details)
703 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
704 Ref RADIATOR ASSY, (see Figure 4-4 for details)
705 Ref HYDRAULIC MOTOR, (see Figure 9-9 for details)
706 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
707 Ref BRAKE VALVE OPTIONS, (see Figure 9-15 for details)

31200360 G5-18A/2505 8-9

 2505 S/N 0160042694 & After
HYDRAULIC CIRCUITS G5-18A S/N TBD & After

Figure 8-2 Dump Circuit

Item Part Number Qty. Description Rev.
709 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)

8-10 G5-18A/2505 31200360

2505 S/N 0160042694 & After
G5-18A S/N TBD & After HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 8-11

 HYDRAULIC CIRCUITS

Figure 8-3 Steer Select

201

4
3 TO FRONT STEERING CYLINDER

5 2
409
505

403 2

103
104

301 102

101 103

344

TO REAR STEERING CYLINDER 506

507
2
344

PAL4040

8-12 G5-18A/2505 31200360

 HYDRAULIC CIRCUITS

Figure 8-3 Steer Select

Item Part Number Qty. Description Rev.
2 1001081333 4 FITTING
3 2130606 1 ELBOW, 90 DEGREE
4 77363082 1 ADAPTER
5 2130608 1 ELBOW, 90 DEGREE

1001080243 1 STEERING SELECT VALVE ASSY, (includes items 101 thru 104) D
101 2110608 1 ADAPTER
102 Ref STEERING SELECT VALVE, (see Figure 9-12 for details)
103 2130608 2 ELBOW, 90 DEGREE
104 2150608 1 ELBOW, 90 DEGREE
201 Ref ORBITAL STEERING VALVE, (see Figure 7-2 for details)
301 88212228 2 SOCKET HD CAPSCREW, 5/16-18X1-1/4
344 90207463 4 CUSHION CLAMP
403 1001080250 1 HOSE ASSY
409 1001080317 1 HOSE ASSY
505 1001080247 1 HOSE ASSY
506 1001080248 1 HOSE ASSY
507 1001080249 1 HOSE ASSY

31200360 G5-18A/2505 8-13

 HYDRAULIC CIRCUITS

Figure 8-4 Service/Park Brake

101
917 101
504
602
701
903
102
45 101
302 505
222 901
22 2505
45
504
307

TO FRONT AXLE

901 701

504
101 PAL4091
G5-18A

8-14 G5-18A/2505 31200360

 HYDRAULIC CIRCUITS

Figure 8-4 Service/Park Brake

Item Part Number Qty. Description Rev.
22 2170704 1 SWIVEL TEE
45 91083216 2 CUSHION CLAMP
101 Ref BRAKE VALVE OPTIONS, (see Figure 9-15 for details)
102 1001081334 1 ADAPTER, (includes o-ring)
222 1001080449 1 HOSE ASSY
302 8770241 1 ELBOW, 90 DEGREE
307 2221285 1 ELBOW, 45 DEGREE
504 1001080251 1 HOSE ASSY
505 1001080252 Ref HOSE ASSY, (no longer available, use 1001106622 & 2145004 for replacement)
1001106622 1 HOSE ASSY
602 8770269 Ref ELBOW, 45 DEGREE, (no longer available, use 2145004 & 1001106622 for
replacement)
2145004 1 STRAIGHT FITTING, (includes o-ring)
701 80233256 1 ELBOW, 90 DEGREE, (2505)
2150404 1 ELBOW, 45 DEGREE, (G5-18A)
901 8303034 4 SCREW, 1/4-20X.75, (2505)
101977201 2 SCREW, 1/4-20X1.50, (G5-18A)
903 0641514 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
917 4711500 2 WASHER, 5/16

31200360 G5-18A/2505 8-15

 Before S/N TBD
HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick

G5-18A

805
P
2

3
4
T
2

2
806 TO TANK
3
T
P

801
2
418
106
402
445 TO DRIVE PUMP

2 4
107

110
803 115

301

301

723

724

504

804

PAL4033

8-16 G5-18A/2505 31200360

Before S/N TBD
HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick

Item Part Number Qty. Description Rev.
2 2150406 4 ADAPTER, 45 DEGREE
106 1001080265 1 HOSE ASSY
107 1001080266 1 HOSE ASSY
110 1001080319 1 HOSE ASSY
115 1001080583 1 HOSE ASSY
301 2110404 8 ADAPTER, (includes o-ring)
402 0641422 2 HEX HD CAPSCREW, 1/4-20X2-3/4, GR5
418 4891400 2 WASHER, 1/4
436 2110606 1 ADAPTER, (includes o-ring)
445 0100011 AR LOCTITE® 242TM
504 2110406 8 ADAPTER, (includes o-ring)
723 1001080456 3 HOSE ASSY
724 1001080457 3 HOSE ASSY
801 Ref HOSE & ADAPTER ASSY, (see Figure 8-1 for details)
803 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)
804 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
805 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
806 Ref HOSE & ADAPTER ASSY, (see Figure 8-2 for details)

31200360 G5-18A/2505 8-17

 Before S/N 0160042694
HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick

2505

905
603
2
P
604
902
1

3
4
901
T
2
901

1
901

2
TO TANK

3
906
P T
901
106 906 906
813 814 811 906

907 221 2

901
TO DRIVE PUMP
2 4

301

234 903
115
221
231
301 110
232
301

724

723 418

402
445

504

904
PAL4191

8-18 G5-18A/2505 31200360

Before S/N 0160042694
HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick

Item Part Number Qty. Description Rev.
2 2150406 4 ADAPTER, 45 DEGREE
106 1001080265 1 HOSE ASSY
110 1001080319 1 HOSE ASSY
115 1001080583 1 HOSE ASSY
221 1001081178 1 HOSE ASSY
231 1001081170 1 HOSE ASSY
232 1001081171 1 HOSE ASSY
234 1001081179 1 HOSE ASSY
301 2110404 13 ADAPTER, (includes o-ring)
402 0641422 2 HEX HD CAPSCREW, 1/4-20X2-3/4, GR5
418 4891400 2 WASHER, 1/4
436 2110606 1 ADAPTER, (includes o-ring)
445 0100011 AR LOCTITE® 242TM
504 2110406 8 ADAPTER, (includes o-ring)
603 0641413 2 HEX HD CAPSCREW, 1/4-20X1-5/8, GR5
604 4711400 2 WASHER, 1/4
723 1001080674 3 HOSE ASSY
724 1001080535 3 HOSE ASSY
811 1001081154 1 BRACKET
813 0760607 2 HEX HD CAPSCREW, M6X14, GR8.8
814 4811700 2 WASHER, 6mm
901 Ref HOSE & ADAPTER ASSY, (see Figure 8-1 for details)
902 Ref BLOCKING VALVE, (see Figure 9-13 for details)
903 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)
904 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
905 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
906 Ref HOSE & ADAPTER, (see Figure 8-2 for details)
907 Ref LSI VALVE, (see Figure 9-16 for details)

31200360 G5-18A/2505 8-19

 S/N TBD & After
HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick

G5-18A

301

TO PORT 4 402

302 TO PORT T
201 10
TO PORT 3
204 14 401
TO PORT 2

10
7
302
TO PORT 1

6
201 601
TO PORT P

105
20
103 106

103 20
104

104 103

106

TO PORT P5 105 7
6
TO PORT P4
103

TO PORT P3 504

TO PORT P1

TO PORT P6
504
501

TO PORT P2

PAL5930

8-20 G5-18A/2505 31200360

S/N TBD & After
HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick

Item Part Number Qty. Description Rev.
6 1001080265 1 HOSE ASSY
7 1001080266 1 HOSE ASSY
10 1001129895 2 HOSE ASSY
14 Ref HOSE ASSY, (see Figure 8-2 for details)
20 1001080448 1 HOSE ASSY
103 1001129889 3 HOSE ASSY
104 1001129891 1 HOSE ASSY
105 1001129893 1 HOSE ASSY
106 1001129894 1 HOSE ASSY
201 2110404 8 STRAIGHT FITTING, (includes o-ring)
204 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)
301 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
302 2150406 4 ADAPTER, 45 DEGRESS, (includes o-ring)
401 Ref TEE FITTING, (see Figure 8-2 for details)
402 Ref ADAPTER, 45 DEGREE, (see Figure 8-2 for details)
501 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
504 2110406 8 STRAIGHT FITTING, (includes o-ring)
601 Ref ADAPTER, 45 DEGREE, (see Figure 8-1 for details)

31200360 G5-18A/2505 8-21

 S/N 0160042694 & After
HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick

2505

301

TO PORT 4 402

302 TO PORT T

10 TO PORT 3
201
204 401
TO PORT 2 14

10

201 302
TO PORT 1 6
6 201
601
101
105 TO PORT P
106
20
103
102 103
104

TO DRIVE
PUMP
20

103
103
103

106
104
105
101
102
TO PORT P8 TO PORT P6 504
TO PORT P7 TO PORT P5
TO PORT P4
TO PORT P3
504
TO PORT P2
TO PORT P1
501

PAL5910

8-22 G5-18A/2505 31200360

S/N 0160042694 & After
HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick

Item Part Number Qty. Description Rev.
6 1001129898 2 HOSE ASSY
10 1001129895 2 HOSE ASSY
14 Ref HOSE ASSY, (see Figure 8-2 for details)
20 1001080448 1 HOSE ASSY
101 1001129887 1 HOSE ASSY
102 1001129888 1 HOSE ASSY
103 1001129889 3 HOSE ASSY
104 1001129891 1 HOSE ASSY
105 1001129893 1 HOSE ASSY
106 1001129894 1 HOSE ASSY
201 2110404 12 STRAIGHT FITTING, (includes o-ring)
204 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)
301 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
302 2150406 4 ADAPTER, 45 DEGRESS, (includes o-ring)
401 Ref TEE FITTING, (see Figure 8-2 for details)
402 Ref ADAPTER, 45 DEGREE, (see Figure 8-2 for details)
501 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
504 2110406 8 STRAIGHT FITTING, (includes o-ring)
601 Ref ADAPTER, 45 DEGREE, (see Figure 8-1 for details)

31200360 G5-18A/2505 8-23

 G5-18A
HYDRAULIC CIRCUITS 2505 Before S/N 0160042694

Figure 8-6 Lift Cylinder

G5-18A
205
2505

130

7
9
300

301

402
403
403 402
505
504

501
405
602 404
404
405
503
401

601
401

PAL3991

8-24 G5-18A/2505 31200360

G5-18A
2505 Before S/N 0160042694 HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder

Item Part Number Qty. Description Rev.
7 2111010 1 ADAPTER, (includes o-ring
9 2170110 1 STRAIGHT FITTING, (includes o-ring)
130 1001080279 2 HOSE ASSY
205 2131010 2 ELBOW, 90 DEGREE
300 Ref LIFT CYLINDER, (see Figure 9-1 for details)
301 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)

1001081426 Ref REMOTE GREASE INSTALL, (if equipped), A

(not available to order, see items 401 thru 405 for service)
1001109664 Ref REMOTE GREASE INSTALL, (if equipped) B
(not available to order, see items 401 thru 505 for service)
401 2220612 1 ELBOW, 90 DEGREE
402 8520001 1 FITTING
403 80623016 1 ADAPTER
404 1001081413 1 HOSE ASSY
405 8584003 3 CABLE TIE
501 1001109663 1 BRACKET
503 0700510 2 HEX HD CAPSCREW, M5X20, GR8.8
504 4811600 2 WASHER, 5MM
505 3290505 2 HEX LOCKNUT, M5X8
601 Ref REAR LICENSE PLATE HOLDER INSTALL, (G5-18A), (2505 - if equipped),
(see Figure 1-6 for details)
602 Ref REAR LICENSE PLATE HOLDER INSTALL, (2505 - if equipped),
(see Figure 1-6 for details)

31200360 G5-18A/2505 8-25

 2505 S/N 0160042694 & After
HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder

2505

403
402

405
602 404

300
401

402
111 403
505
504

110 501

404
405
503
209 401

9 601

301

PAL5970

8-26 G5-18A/2505 31200360

2505 S/N 0160042694 & After
HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder

Item Part Number Qty. Description Rev.
9 2111010 3 ADAPTER, (includes o-ring)
110 1001132411 1 HOSE ASSY
111 1001132412 1 HOSE ASSY
209 2170110 1 STRAIGHT FITTING, (includes o-ring)
300 Ref LIFT CYLINDER, (see Figure 9-1 for details)
301 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)

1001081426 Ref REMOTE GREASE INSTALLATION, (if equipped), A

(not available to order, see items 401 thru 405 for service)
1001109664 Ref REMOTE GREASE INSTALLATION, (if equipped)
(not available to order, see items 401 thru 505 for service)
401 2220612 1 ELBOW, 90 DEGREE
402 8520001 1 FITTING
403 80623016 1 ADAPTER
404 1001081413 1 HOSE ASSY
405 8584003 3 CABLE TIE
501 1001109663 1 BRACKET
503 0700510 2 HEX HD CAPSCREW, M5X20, GR8.8
504 4811600 2 WASHER, 5MM
505 3290505 2 HEX LOCKNUT, M5X8
601 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (if equipped),
(see Figure 1-6 for details)
602 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (if equipped),
(see Figure 1-6 for details)

31200360 G5-18A/2505 8-27

 HYDRAULIC CIRCUITS

Figure 8-7 Extend/Retract Cylinder

209

342
212
341

303 340

317

339
345

111 140

401

150

151

137
138 103
PAL4000

8-28 G5-18A/2505 31200360

 HYDRAULIC CIRCUITS

Figure 8-7 Extend/Retract Cylinder

Item Part Number Qty. Description Rev.
7 2111010 2 ADAPTER, (includes o-ring)
103 0641514 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
111 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
137 8769128 1 TWIN PLATE COVER
138 8769139 1 CLAMP SET, 0.75 DIA
140 1001001556 2 ADAPTER
150 1001080203 1 TUBE ASSY
151 1001080204 1 TUBE ASSY
209 1001080293 1 HOSE ASSY
212 1001080309 1 HOSE ASSY
303 0641420 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
317 4711500 2 WASHER, 5/16
339 0641607 2 HEX HD CAPSCREW, 3/8-16X7/8, GR5
340 77133137 1 COVER PLATE
341 77323029 1 CLAMP SET
342 1001097684 1 HOSE CLAMP SUPPORT
401 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)

31200360 G5-18A/2505 8-29

 HYDRAULIC CIRCUITS

Figure 8-8 Tilt & Compensating

319

440 441

403 320
254
202
235
236
502
202 252
235 318
110 10
202 236 253
236 110

2
235
212 317

249
501
236 235
210 255

PAL4011

8-30 G5-18A/2505 31200360

 HYDRAULIC CIRCUITS

Figure 8-8 Tilt & Compensating

Item Part Number Qty. Description Rev.
2 2110810 2 ADAPTER, (includes o-ring)
10 2170708 2 SWIVEL TEE
110 2110808 2 ADAPTER, (includes o-ring)
202 0641512 3 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
210 Ref TILT CYLINDER, (see Figure 9-3 for details)
212 2131008 2 ELBOW, 90 DEGREE
235 8769122 4 TWIN CLAMP, 0.62 DIA
236 8769123 4 TWIN COVER PLATE
249 1001080394 1 TWIN SPACER, 0.50 THK
252 1001080205 1 TUBE ASSY
253 1001080206 1 TUBE ASSY
254 1001080209 1 TWIN LINE HOSE ASSY
255 0641516 1 HEX HD CAPSCREW, 5/16-18X2, GR5
317 1001080430 1 HOSE ASSY
318 1001080431 1 HOSE ASSY
319 1001080437 1 HOSE ASSY
320 1001080438 1 HOSE ASSY
403 0641514 1 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
440 77133137 1 COVER PLATE
441 77323029 1 CLAMP SET
501 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
502 Ref TILT COMPENSATING CYLINDER, (see Figure 9-4 for details)

31200360 G5-18A/2505 8-31

 HYDRAULIC CIRCUITS

Figure 8-9 Auxiliary Hydraulics

302 334

320

319

AUXILIARY HYDRAULICS WITH

HYDRAULIC QUICK COUPLER
327
302
319
320
328
110
302
319 111
320 241
240

242

321

319
320 3

332 317
335 316 303
336
308 501
325 323
323 326
310
324 306
337
311
418

STANDARD AUXILIARY HYDRAULICS

403

406
PAL4071

8-32 G5-18A/2505 31200360

 HYDRAULIC CIRCUITS

Figure 8-9 Auxiliary Hydraulics

Item Part Number Qty. Description Rev.
3 2170308 2 TEE FITTING, (includes o-ring)
110 1001080294 1 HOSE ASSY, (Before S/N 0160042694)
1001135799 1 HOSE ASSY, (S/N S/N 0160042694 & After)
111 1001080308 1 HOSE ASSY, (Before S/N S/N 0160042694)
1001135799 1 HOSE ASSY, (S/N S/N 0160042694 & After)
240 77133137 1 COVER PLATE
241 77323029 1 CLAMP SET
242 88201023 1 HEX HD CAPSCREW, 5/16X1-3/4

1001080301 Ref AUXILIARY HYDRAULICS WITH HYDRAULIC QUICK COUPLER J

INSTALLATION, (if equipped), (not available to order, see items 301 thru 336 for
service)
1001080237 Ref STANDARD AUXILIARY HYDRAULICS INSTALLATION, (2505 - AUS), E
(G5-18A & 2505-CE, if equipped), (not available to order, see items 301 & 302,
319 thru 321, 327 & 328, 332, 403, 406 & 418 for service)
301 0100011 AR LOCTITE® 242TM
302 0641512 3 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
303 0641614 2 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
306 2150606 2 ELBOW, 45 DEGREE
308 2221290 2 ELBOW, 90 DEGREE
310 2220218 2 ADAPTER, (includes o-ring)
311 3931548 2 SOCKET HD CAPSCREW, 5/16-18X3
316 8305645 2 HEX LOCKNUT, 3/8-16
317 8307110 2 WASHER, 0.375
319 8769122 4 CLAMP SET, 0.625 DIA
320 8769123 4 COVER PLATE
321 1001080394 1 TWINLINE CLAMP SPACER, 0.50 THK
322 Ref AUXILIARY BOOM HARNESS, (see Figure 10-13 for details)
323 1001001556 3 ADAPTER
324 1001090103 2 FITTING
325 1001100916 1 BRACKET
326 Ref DIVERTOR VALVE, (see Figure 9-11 for details)
327 1001080207 1 TUBE ASSY
328 1001080208 1 TUBE ASSY
331 90027187 AR CABLE TIE STRAP, (not shown)
332 0641516 1 HEX HD CAPSCREW, 5/16-18X2
334 1001080299 1 TRI-LINE HOSE ASSY
335 8305626 2 HEX LOCKNUT, 0.312
336 8307106 2 PLAIN WASHER, 0.312
403 1001097209 2 ELBOW, 90 DEGREE
406 2221290 2 ELBOW, 90 DEGREE
418 1001080209 1 TWINLINE HOSE ASSY
501 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)

31200360 G5-18A/2505 8-33

 G5-18A S/N 0160035962 thru TBD
HYDRAULIC CIRCUITS 2505 S/N 0160036070 thru 0160042693

Figure 8-10 Rear Auxiliary Hydraulics

301
302

304

101

20
4
21

101
17
103
101
104

102 15

23

403
14

19 303
18
21

16

201 11

7 22

202 1
203 21
204
PAL3983

8-34 G5-18A/2505 31200360

G5-18A S/N 0160035962 thru TBD
2505 S/N 0160036070 thru 0160042693 HYDRAULIC CIRCUITS

Figure 8-10 Rear Auxiliary Hydraulics

Item Part Number Qty. Description Rev.
1001112165 Ref REAR AUXILIARY HYDRAULIC INSTALLATION, (G5-18A & 2505-CE, if B, H
equipped), (not available to order, see items 1 thru 23 for service)
1001112167 Ref REAR AUXILIARY HYDRAULIC INSTALLATION, (2505 - AUS, if equipped), B, H
(not available to order, see items 4, 12 & 14 thru 23 for service)
1 0641408 4 HEX HD CAPSCREW, 1/4-20X1, GR5
4 3931548 2 SOCKET HD CAPSCRW, 5/16-18X3
7 4711400 4 WASHER, 1/4
11 1001080240 1 TRAILER HITCH BRACKET
12 Ref AUXILIARY HYDRAULIC SWITCH, (not shown), (see Figure 10-4 for details)
14 1001101208 1 HOSE ASSY
15 1001080625 1 HOSE ASSY
16 1001101209 1 HOSE ASSY
17 1001080628 Ref DIVERTOR VALVE INSTALLATION, (not available to order, see items 101 thru F
104)
18 0641611 2 HEX HD CAPSCREW, 3/8-16X1-3/8, GR5
19 4751600 2 FLAT WASHER, 3/8
20 1001098648 1 BRACKET
21 0100011 AR LOCTITE® 242TM
22 1001101235 2 ADAPTER, (includes o-ring)
23 1001101236 1 HOSE ASSY
101 2110810 5 ADAPTER, (includes o-ring)
102 2130810 1 ADAPTER, 90 DEGREE, (includes o-ring)
103 Ref DIVERTOR VALVE, (see Figure 9-11 for details)
104 2172108 1 ADAPTER, 90 DEGREE, (includes o-ring)

1001101039 1 QUICK DISCONNECT KIT, (FLAT FACED), (if equipped), A

(includes items 201 thru 204)
1001101040 1 QUICK DISCONNECT KIT, (AG STYLE), (if equipped), A
(includes items 201 thru 204)
201 1001101041 1 MALE COUPLING, (FLAT FACED)
1001001241 1 MALE COUPLING, (AG STYLE)
202 1001101042 1 FEMALE COUPLING, (FLAT FACED)
1001001240 1 FEMALE COUPLING, (AG STYLE)
203 8420053 1 DUST CAP
204 8420055 1 DUST PLUG, (FLAT FACED)
1001001557 1 DUST PLUG, (AG STYLE)
301 Ref HOSE ASSY, (see Figure 8-9 for details)
302 Ref HOSE ASSY, (see Figure 8-9 for details)
303 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
304 Ref CLAMP SET, (see Figure 8-9 for details)
403 Ref ADAPTER, (see Figure 8-9 for details)

31200360 G5-18A/2505 8-35

 G5-18A S/N TBD & After
HYDRAULIC CIRCUITS 2505 S/N 0160042694 & After

Figure 8-10 Rear Auxiliary Hydraulics

23

102
17
105 104
303
4
21

101
103

15 23

14
16

403
302

7
1 14
21

11

203
201
22

204 PAL6060

202

8-36 G5-18A/2505 31200360

G5-18A S/N TBD & After
2505 S/N 0160042694 & After HYDRAULIC CIRCUITS

Figure 8-10 Rear Auxiliary Hydraulics

Item Part Number Qty. Description Rev.
1001135759 Ref REAR AUXILIARY HYDRAULIC INSTALLATION, (G5-18A & 2505-CE, if A, A
equipped), (not available to order, see items 1, 4, 7, 11, 12, 14 thru 17 & 21 thru
23 for service)
1001135762 Ref REAR AUXILIARY HYDRAULIC INSTALLATION, (2505 - AUS, if equipped), A, A
(not available to order, see items 4, 12, 14 thru 17 & 21 thru 23 for service)
1 0641408 4 HEX HD CAPSCREW, 1/4-20X1, GR5
4 4031918 2 HEX SOCKET HD CAPSCREW, M8X70
7 4711400 4 WASHER, 1/4
11 1001080240 1 TRAILER HITCH BRACKET
12 Ref AUXILIARY HYDRAULIC SWITCH, (not shown), (see Figure 10-4 for details)
14 1001135801 2 HOSE ASSY
15 1001135803 1 HOSE ASSY
16 1001135805 1 HOSE ASSY
17 1001135807 Ref DIVERTOR VALVE INSTALLATION, (not available to order, see items 101 thru A
105)
21 0100011 AR LOCTITE® 242TM
22 1001101235 2 ADAPTER, (includes o-ring)
23 Ref HOSE ASSY, (see Figure 8-9 for details)
101 2110810 2 ADAPTER, (includes o-ring)
102 2131010 1 ADAPTER, 90 DEGREE, (includes o-ring)
103 2150810 2 ADAPTER, 45 DEGREE, (includes o-ring)
104 2170210 1 ADAPTER, 90 DEGREE, (includes o-ring)
105 Ref DIVERTOR VALVE, (see Figure 9-11 for details)

1001101039 1 QUICK DISCONNECT KIT, (FLAT FACED), (if equipped), A

(includes items 201 thru 204)
1001101040 1 QUICK DISCONNECT KIT, (AG STYLE), (if equipped), A
(includes items 201 thru 204)
201 1001101041 1 MALE COUPLING, (FLAT FACED)
1001001241 1 MALE COUPLING, (AG STYLE)
202 1001101042 1 FEMALE COUPLING, (FLAT FACED)
1001001240 1 FEMALE COUPLING, (AG STYLE)
203 8420053 1 DUST CAP
204 8420055 1 DUST PLUG, (FLAT FACED)
1001001557 1 DUST PLUG, (AG STYLE)
302 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
303 Ref CLAMP SET, (see Figure 8-9 for details)
403 Ref ADAPTER, (see Figure 8-9 for details)

31200360 G5-18A/2505 8-37

 G5-18A Before S/N 0160035962
HYDRAULIC CIRCUITS 2505 Before S/N 0160036070

Figure 8-11 Auxiliary Hydraulics Pressure Relief

201

102
10

8 4
108
6

2 105
101
106
1 2505
3
107 5
104 103

11

203

202

14

13
PAL4770

8-38 G5-18A/2505 31200360

G5-18A Before S/N 0160035962
2505 Before S/N 0160036070 HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Pressure Relief

Item Part Number Qty. Description Rev.
1001104790 Ref AUXILIARY HYDRAULICS PRESSURE RELIEF, (G5-18A),
(not available to order, see items 1 thru 12 for service)
1001104791 Ref AUXILIARY HYDRAULICS PRESSURE RELIEF, (2505),
(not available to order, see items 1 thru 3, & 105 thru 114 for service)
1 0641611 2 HEX HD CAPSCREW, 3/8-16X1 3/8, GR5
2 3931548 2 SOCKET HD CAPSCRW, 5/16-18X3
3 4751600 2 WASHER, 3/8
4 2170706 1 ADAPTOR
5 1001080625 1 HOSE ASSY
6 1001098648 1 BRACKET
7 Ref AUXILIARY HYDRAULICS PRESSURE RELIEF SWITCH, (not shown),
(see Figure 10-4 for details)
8 1001104726 1 AUXILIARY HYDRAULICS PRESSURE RELIEF VALVE ASSY,
(includes items 101 thru 108)
9 1001104728 1 HOSE
10 1001104729 1 HOSE
11 1001081326 1 HOSE
13 2170806 1 ADAPTOR
14 1001104727 1 HOSE
101 2110610 1 ADAPTOR, (includes o-ring)
102 2110810 3 ADAPTOR, (includes o-ring)
103 2130610 1 ADAPTOR, (includes o-ring)
104 2130810 1 ADAPTOR, (includes o-ring)
105 2170706 1 ADAPTOR, (includes o-ring)
106 2172106 1 ADAPTOR, (includes o-ring)
107 2172108 1 ADAPTOR, (includes o-ring)
108 Ref DIVERTOR VALVE, (see Figure 9-11 for details)
201 Ref HOSE ASSY, (see Figure 8-9 for details)
202 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
203 Ref LSI VALVE, (see Figure 9-16 for details)

31200360 G5-18A/2505 8-39

 G5-18A S/N 0160035962 thru TBD
HYDRAULIC CIRCUITS 2505 S/N 0160036070 thru 0160042694

Figure 8-11 Auxiliary Hydraulics Pressure Relief

53 133
49

52 36
18
48
54
135

51

50

136 2505

301

213
214 137

53

208
212 133

PAL4791

8-40 G5-18A/2505 31200360

G5-18A S/N 0160035962 thru TBD
2505 S/N 0160036070 thru 0160042694 HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Pressure Relief

Item Part Number Qty. Description Rev.
18 4891400 2 WASHER
36 2170306 1 TEE FITTING, (includes o-ring)
48 0641418 2 HEX HD CAPSCREW, 1/4-20X2-1/4, GR5
49 2110606 1 ADAPTER, (includes o-ring)
50 2130606 1 ADAPTER, 90 DEGREE, (includes o-ring)
51 2150606 1 ADAPTER, 45 DEGREE, (includes o-ring)
52 8310382 2 NUT, 0.25-20
53 1001081336 1 BRACKET
54 Ref AUXILIARY HYDRAULIC PRESSURE RELIEF VALVE,
(see Figure 9-17 for details)
133 1001081343 1 HOSE ASSY
135 1001081344 1 HOSE ASSY
136 1001081345 1 HOSE ASSY
137 1001081346 1 HOSE ASSY, (2505)
208 2170706 1 ADAPTER, (includes o-ring), (2505)
212 Ref LSI VALVE ASSY, (2505), (see Figure 9-16 for details)
213 0681404 2 HEX HD CAPSCREW, 1/4-20X1/2, GR8, (2505)
214 8307202 2 WASHER, 0.25, (2505)
301 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)

31200360 G5-18A/2505 8-41

 2505 S/N 0160042694 & After
HYDRAULIC CIRCUITS G5-18A S/N TBD & After

Figure 8-11 Auxiliary Hydraulics Pressure Relief

401

302

TO PORT 3B
301
201
TO PORT 3A

303

302

TO PORT 3A

111

TO PORT 3B

402
PAL5950

8-42 G5-18A/2505 31200360

2505 S/N 0160042694 & After
G5-18A S/N TBD & After HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Pressure Relief

Item Part Number Qty. Description Rev.
8 1001129925 1 HOSE ASSY
9 1001129926 1 HOSE ASSY
111 Ref TEE FITTING, (see Figure 8-9 for details)
201 2110606 2 STRAIGHT FITTING, (includes o-ring)
301 Ref STRAIGHT FITTING, (includes o-ring), (see Figure 8-2 for details)
302 Ref HOSE ASSY, (see Figure 8-2 for details)
303 Ref TEE FITTING, (see Figure 8-2 for details)
401 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)
402 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)

31200360 G5-18A/2505 8-43

 HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-44 G5-18A/2505 31200360

 SECTION 9
HYDRAULIC COMPONENTS

31200360 G5-18A/2505
 G5-18A
HYDRAULIC COMPONENTS 2505 Before S/N 0160042694

Figure 9-1 Lift Cylinder

1
7

2
1

13

8 3
9
17
17
6

10
11
18
14

1
12 5
16
15
4
1

K1
7 PAL3892

9-2 G5-18A/2505 31200360

G5-18A
2505 Before S/N 0160042694 HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

Item Part Number Qty. Description Rev.
1684511 1 LIFT CYLINDER, (includes all items) E
1 70020370 4 BUSHING
2 70020371 1 CASE ASSY
3 70020372 1 PISTON
4 70020373 1 HEAD GLAND
5 70020374 1 ROD
6 8036629 3 SET SCREW, 3/8-16X3/4
7 70020375 2 GREASE FITTING
8 70020376 1 COUNTERBALANCE VALVE
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 ORING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 BACKUP RING
13 Use Kit K1 1 DISO-PAC
14 Use Kit K1 1 DZR SEAL
15 Use Kit K1 1 ROD WIPER
16 Use Kit K1 1 PRECISION WEARBAND
17 Use Kit K1 2 PRECISION WEARBAND WITH OIL SLOTS
18 Use Kit K1 2 LOCKING INSERT

K1 70020377 1 SEAL KIT, (includes items 9 thru 18)

31200360 G5-18A/2505 9-3

 2505 S/N 0160042694 & After
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

101
107
4

3
101

1
102

115

103
2 119 111

119
106

112
113
120
116

114 101
118 105
117
104

107
K1 PAL5960
101

9-4 G5-18A/2505 31200360

2505 S/N 0160042694 & After
HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

Item Part Number Qty. Description Rev.
1001132210 1 LIFT CYLINDER ASSY, (includes items 1 thru 4) A
1 1001132161 Ref LIFT CYLINDER, (not available to order, use 1001132210 for replacement or A
items 101 thru 120 for service)
2 1001132207 1 FLOW CONTROL VALVE, (torque to 30-35 lb-ft)
3 1001132208 1 CHECK VALVE, (torque to 20-25 lb-ft)
4 1001132209 1 COUNTERBALANCE VALVE, (torque to 45-50 lb-ft)
101 70020370 4 BUSHING
102 70023973 1 CYLINDER BARREL
103 70020372 1 PISTON
104 70020373 1 HEAD GLAND
105 70023974 1 CYLINDER ROD
106 8036629 3 SET SCREW, 3/8-16X3/4
107 70020375 2 GREASE FITTING
111 Use Kit K1 1 O-RING
112 Use Kit K1 1 ORING
113 Use Kit K1 1 O-RING
114 Use Kit K1 1 BACKUP RING
115 Use Kit K1 1 DISO-PAC
116 Use Kit K1 1 DZR SEAL
117 Use Kit K1 1 ROD WIPER
118 Use Kit K1 1 PRECISION WEARBAND
119 Use Kit K1 2 PRECISION WEARBAND WITH OIL SLOTS
120 Use Kit K1 2 LOCKING INSERT

K1 70020377 1 SEAL KIT, (includes items 111 thru 120)

31200360 G5-18A/2505 9-5

 HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder

6 9
17
20 7
13
20
12 4

14
19
19
10 18 21
11
16
6
15 5 8

6 K1
PAL3922

9-6 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder

Item Part Number Qty. Description Rev.
1684517 1 EXTEND/RETRACT CYLINDER, (includes all items) C
1 70020394 1 CASE ASSY
2 70020395 1 PISTON
3 70020396 1 HEAD GLAND
4 70020397 1 ROD SPACER
5 70020398 1 ROD
6 70020399 4 BUSHING
7 70020400 1 SET SCREW, 1/4-20X44
8 70020376 1 COUNTERBALANCE VALVE
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 O-RING
12 Use Kit K1 1 SQUARE RING
13 Use Kit K1 2 BACKUP RING
14 Use Kit K1 1 BACKUP RING
15 Use Kit K1 1 U-CUP
16 Use Kit K1 1 BUFFER SEAL
17 Use Kit K1 1 PISTON SEAL
18 Use Kit K1 1 ROD WIPER
19 Use Kit K1 2 PRECISION WEARBAND
20 Use Kit K1 2 PRECISION WEARBAND
21 Use Kit K1 2 LOCKING INSERT

K1 70020401 1 SEAL KIT, (includes items 9 thru 21)

31200360 G5-18A/2505 9-7

 HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

1 7

10
2 11

20
16
20
4
22
12

13
15
14
19
17 21
18
5

10
6

K1
PAL4132
1

9-8 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

Item Part Number Qty. Description Rev.
1684515 1 TILT CYLINDER, (includes all items) E
1 70020370 4 BUSHING
2 70020378 1 CASE ASSY
3 70020379 1 PROTECTIVE COVER
4 70020380 1 PISTON
5 70020381 1 HEAD GLAND
6 70020382 1 ROD
7 8035767 2 SPRING LOCKWASHER, 3/8
8 70020384 2 HEX HD CAPSCREW, 3/8-16X1
9 8036633 3 SET SCREW, 3/8-16X0.63
10 70020375 2 LUBE FITTING
11 70020376 1 COUNTERBALANCE VALVE
12 Use Kit K1 1 O-RING
13 Use Kit K1 1 O-RING
14 Use Kit K1 1 O-RING
15 Use Kit K1 1 BACKUP RING
16 Use Kit K1 1 DISO-PAC
17 Use Kit K1 1 DZR SEAL
18 Use Kit K1 1 ROD WASHER
19 Use Kit K1 1 PRECISION WEARBAND
20 Use Kit K1 2 PRECISION WEARBAND
21 Use Kit K1 2 LOCKING INSERT

K1 70020389 1 SEAL KIT, (includes items 12 thru 21)

31200360 G5-18A/2505 9-9

 HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

1 2

16
12
16
3

5
9
11
10
15
13 17
14
4
1

K1
PAL4142

9-10 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

Item Part Number Qty. Description Rev.
1684512 1 COMPENSATING CYLINDER, (includes all items) B
1 70020390 4 BUSHING
2 70020391 1 CASE ASSY
3 70020392 1 PISTON
4 70020381 1 HEAD GLAND
5 70020393 1 ROD
6 8036633 3 SET SCREW, 3/8-16X0.63LG
7 70020375 4 LUBE FITTING, 1/8-27
8 Use Kit K1 1 O-RING
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 O-RING
11 Use Kit K1 1 BACKUP RING
12 Use Kit K1 1 DISO-PAC
13 Use Kit K1 1 DSR SEAL
14 Use Kit K1 1 ROD WIPER
15 Use Kit K1 1 PRECISION WEARBAND
16 Use Kit K1 2 PRECISION WEARBAND
17 Use Kit K1 2 LOCKING INSERT

K1 70020389 1 SEAL KIT, (includes items 8 thru 17)

31200360 G5-18A/2505 9-11

 HYDRAULIC COMPONENTS

Figure 9-5 Hydraulic Quick Coupler Cylinder

13

3
9
16
7
10
8
12
14

11
5
15

2
6 14

K1

PAL3832

9-12 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-5 Hydraulic Quick Coupler Cylinder

Item Part Number Qty. Description Rev.
1001080334 1 HYDRAULIC QUICK COUPLER CYLINDER, (includes all items) D
1 70021270 1 CASE ASSY
2 70021271 1 PISTON
3 70021272 1 HEAD GLAND
4 70021273 1 ROD
5 70021274 2 ELBOW
6 70021275 1 LOCKNUT
7 Use Kit K1 1 O-RING
8 Use Kit K1 1 O-RING
9 Use Kit K1 1 O-RING
10 Use Kit K1 1 BACK-UP RING
11 Use Kit K1 1 DISO-PAC
12 Use Kit K1 1 DEEP Z-SEAL
13 Use Kit K1 1 ROD WIPER
14 Use Kit K1 2 PRECISION WEARBAND
15 Use Kit K1 1 PRECISION WEARBAND
16 Use Kit K1 1 LOCKING INSERT

K1 70021276 1 SEAL KIT, (includes items 7 thru 16)

31200360 G5-18A/2505 9-13

 HYDRAULIC COMPONENTS

Figure 9-6 Rotate/Side Tilt Carriage Cylinder & Grapple Bucket Cylinder

9-14 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-6 Rotate/Side Tilt Carriage Cylinder & Grapple Bucket Cylinder
Item Part Number Qty. Description Rev.
7029590 1 SIDE TILT CYLINDER ASSY, (G5-18A), (includes all items) A
70021363 2 GRAPPLE BUCKET CYLINDER ASSY, (G5-18A & 2505 - AUS), A
(includes all items)
70021363 1 UNIVERSAL TILT CYLINDER ASSY, (G5-18A), (includes all items) A
1 70021440 1 HEX NUT
2 70021444 1 WASHER
3 90554045 2 GREASE FITTING
4 70021451 1 PISTON
5 70021446 1 GLAND
6 70021447 1 BUSHING
7 70021448 2 BUSHING
8 70021445 1 ROD, (SIDE TILT)
70021462 1 ROD, (GRAPPLE BUCKET & UNIVERSAL TILT CYLINDER)
9 70021465 1 CYLINDER BARREL WITH VALVE, (SIDE TILT)
70021463 1 CYLINDER BARREL WITH VALVE,
(GRAPPLE BUCKET & UNIVERSAL TILT CYLINDER)
10 70021464 2 VALVE CARTRIDGE
11 70021452 1 SEAL KIT

31200360 G5-18A/2505 9-15

 HYDRAULIC COMPONENTS

Figure 9-7 Universal Side Shift Cylinder

9-16 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-7 Universal Side Shift Cylinder

Item Part Number Qty. Description Rev.
70022108 1 SIDE SHIFT CYLINDER, (G5-18A & 2505 - AUS), (includes all items) A
1 70022113 1 CYLINDER BARREL
2 70021448 2 BUSHING
3 70021440 1 HEX NUT
4 Use Kit Ki1 1 PISTON RING
5 Use Kit Ki1 1 O-RING
6 70021451 1 PISTON
7 Use Kit Ki1 1 O-RING
8 70021444 1 WASHER
9 Use Kit Ki1 1 O-RING
10 Use Kit Ki1 1 BACK-UP RING
11 Use Kit Ki1 1 O-RING
12 70021446 1 GLAND
13 Use Kit Ki1 1 POLY-PAK SEAL
14 Use Kit Ki1 1 ROD WIPER
15 70021462 1 CYLINDER ROD
16 70021447 1 BUSHING
17 90554045 2 GREASE FITTING

K1 70021452 1 SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)

31200360 G5-18A/2505 9-17

 HYDRAULIC COMPONENTS

Figure 9-8 Main Control Valve

18 1 12
2 13
10
11
15
16
3 10
11
7 15
8 16
4 10
11
14
16
5 10
11
12
13

9 101
11 15
16 102

6
9 15
11 16

9 12
11 13

9 17
11
PAL3862
K1

9-18 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-8 Main Control Valve

Item Part Number Qty. Description Rev.
1001080176 1 MAIN CONTROL VALVE WITH AUX, (includes items 1 thru 18) B
1 91084008 1 LH END COVER ASSY, (includes items 7 & 8)
2 91404182 1 LIFT VALVE SECTION ASSY, (includes items 9 thru 13)
3 91404186 1 TILT VALVE SECTION ASSY, (includes items 9 thru 15)
4 70020718 1 AUX VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15)
5 70020719 1 CROWD VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15)
6 91084278 1 RH END COVER ASSY, (includes item 16)
7 70021543 1 RELIEF VALVE, 3500 PSI 20GPM
8 70020716 1 MAIN RELIEF SEAL KIT
9 91094023 4 HYD REMOTE POSITIONER
10 91094024 4 HYD REMOTE POSITIONER
11 91084233 8 SEAL
12 91084010 3 LOAD CHECK PLUG
13 7029865 3 PLUG SEAL KIT
14 70021459 1 RELIEF CARTRIDGE, 3800PSI 20GPM
15 70021352 4 RELIEF CARTRIDGE, 3800PSI 10GPM
16 70020717 5 RELIEF CARTRIDGE SEAL KIT
17 91084279 1 PLUG
18 91084019 1 BOLT ASSY
101 4891500 3 WASHER, 5/16
102 0641522 3 HEX HD CAPSCREW, 5/16-18X2 3/4, GR5

k1 70022921 1 COMPLETE VALVE SEAL KIT

31200360 G5-18A/2505 9-19

 HYDRAULIC COMPONENTS

Figure 9-9 Front Drive Motor

K1 PAL3472

9-20 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-9 Front Drive Motor

Item Part Number Qty. Description Rev.
3160335 1 FRONT DRIVE MOTOR
1 7028798 1 ROTARY GROUP
2 70020311 1 CONTROL ASSY
3 70020715 1 SHAFT SEAL RING
4 70020312 1 CONTROL
5 7028818 1 FLUSH VALVE
6 Use Kit K1 1 O-RING

K1 7028803 1 SEAL KIT, (includes item 6 and other items not shown)

31200360 G5-18A/2505 9-21

 HYDRAULIC COMPONENTS

Figure 9-10 Hydrostatic Transmission

18
17
21

6 18
7 20
8

8
7
6

5
3
9
4

13
11

22 16

19
23
24

10
14 12
15

1 11
2
K1
PAL3824

9-22 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-10 Hydrostatic Transmission

Item Part Number Qty. Description Rev.
1001080043 1 HYDROSTATIC TRANSMISSION PUMP, (includes all items) B
1 70020325 1 ROTARY GROUP ASSY, (includes items 2 thru 4)
2 70020862 1 ROTARY GROUP
3 70020314 1 DRIVESHAFT
4 70020863 1 SHAFT SEAL
5 70020860 1 HYDRAULIC CONTROL
6 Use Kit K1 2 O-RING
7 Use Kit K1 2 GUIDE RING
8 Use Kit K1 2 TURCON-GLYD RING & O-RING
9 Use Kit K1 8 SOCKET HD SCREW, M8X16
10 70020326 1 PORT PLATE W/ITH ALVE, (includes items 11 thru 15)
11 70020328 2 RELIEF VALVE
12 70020329 1 RELIEF VALVE
13 70020327 1 PRESSURE OVERRIDE VALVE
14 Use Kit K1 1 O-RING
15 Use Kit K1 2 LOCKING SCREW
16 70020330 1 INTERNAL GEAR PUMP ASSY
17 7028875 1 4/3-WAY DIRECTIONAL VALVE, (includes items 18)
18 7028876 1 SOLENOID PAIR
19 70020861 1 THROTTLE SCREW
20 70020324 1 THROTTLE SCREW
21 7024085 1 GASKET
22 70020333 1 FILTER CARTRIDGE
23 91144099 1 DA CONTROL CARTRIDGE

K1 70020339 1 SEAL KIT, (includes items 6-9, 14, 15 & additional items not shown)

31200360 G5-18A/2505 9-23

 Before S/N 0160037453
HYDRAULIC COMPONENTS

Figure 9-11 Divertor Valve

1
4
2

K1
K2
PZ0674

9-24 G5-18A/2505 31200360

Before S/N 0160037453
HYDRAULIC COMPONENTS

Figure 9-11 Divertor Valve

Item Part Number Qty. Description Rev.
1001006487 1 DIVERTOR VALVE, (includes all items) D
1 70020764 1 COIL
2 Use Kit K1 1 O-RING
3 Use Kit K1 1 O-RING
4 Use Kit K1 1 O-RING
5 Use Kit K2 1 O-RING, (not shown)

K1 70020765 1 SEAL KIT, (includes item 5)

K2 70020766 1 SEAL KIT, (includes items 2 thru 4)

31200360 G5-18A/2505 9-25

 S/N 0160037453 & After
HYDRAULIC COMPONENTS

Figure 9-11 Divertor Valve

PZ2780

9-26 G5-18A/2505 31200360

S/N 0160037453 & After
HYDRAULIC COMPONENTS

Figure 9-14 Pilot Select Valve

Item Part Number Qty. Description Rev.
1001104477 1 DIVERTOR VALVE, (includes all items)
1 70020764 1 COIL
2 70021531 1 RETAINER KIT, (includes o-rings & nut)

31200360 G5-18A/2505 9-27

 HYDRAULIC COMPONENTS

Figure 9-12 Steering Select Valve

2
3

PZ1771

9-28 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-12 Steering Select Valve

Item Part Number Qty. Description Rev.
4641519 1 STEERING SELECT VALVE, (includes all items) A
1 70020866 1 VALVE BODY
2 70020867 2 SEAL KIT
3 70020868 2 COIL

31200360 G5-18A/2505 9-29

 Before S/N 0160042694
HYDRAULIC COMPONENTS

Figure 9-13 Blocking Valve

2505

1
3

PAL4050

9-30 G5-18A/2505 31200360

Before S/N 0160042694
HYDRAULIC COMPONENTS

Figure 9-13 Blocking Valve

Item Part Number Qty. Description Rev.
1001080353 1 BLOCKING VALVE, (includes all items) B
1 70021266 1 CARTRIDGE, (includes item 3)
7012953 1 SEAL KIT
2 70021267 1 BODY
3 7024885 1 COIL

31200360 G5-18A/2505 9-31

 2505 Before S/N 0160042694
HYDRAULIC COMPONENTS G5-18A Before S/N TBD

Figure 9-14 Pilot Select Valve

PAL4060

9-32 G5-18A/2505 31200360

2505 Before S/N 0160042694
G5-18A Before S/N TBD HYDRAULIC COMPONENTS

Figure 9-14 Pilot Select Valve

Item Part Number Qty. Description Rev.
1001098088 1 PILOT SELECT VALVE, (includes all items) B
1 70021054 3 SOLENOID VALVE
2 70021055 3 COIL

31200360 G5-18A/2505 9-33

 2505 S/N 0160042694 & After
HYDRAULIC COMPONENTS G5-18A S/N TBD & After

Figure 9-14 Pilot Select Valve

G5-18A
1
3 4
4

3
4
2505
2
1
4
4

PAL5920

9-34 G5-18A/2505 31200360

2505 S/N 0160042694 & After
G5-18A S/N TBD & After HYDRAULIC COMPONENTS

Figure 9-14 Pilot Select Valve

Item Part Number Qty. Description Rev.
1001130178 1 PILOT SELECT VALVE, (G5-18A), (includes items 1, 3 thru 5) A
1001132342 1 PILOT SELECT VALVE, (2505), (includes items 1 thru 6) A
1 1101244 3 DIRECTIONAL VALVE, (G5-18A), (torque to 20 lb-ft)
8033761 3 SEAL KIT
1101244 4 DIRECTIONAL VALVE, (2505), (torque to 20 lb-ft)
8033761 4 SEAL KIT
2 70023945 1 PROPORTIONAL VALVE, (2505), (torque to 20 lb-ft)
3 70023946 1 DIRECTIONAL VALVE, (torque to 20 lb-ft)
4 70002386 4 COIL, (G5-18A), (torque to 5 lb-ft)
70002386 6 COIL, (2505), (torque to 5 lb-ft)
5 10837580 1 LOAD SENSE CHECK VALVE, (torque to 20 lb-ft), (not shown)
7010543 1 SEAL KIT
6 70002064 1 ORIFICE, 0.047 IN, (2505), (torque to 4 lb-ft), (not shown)

31200360 G5-18A/2505 9-35

 HYDRAULIC COMPONENTS

Figure 9-15 Brake Valves

PARK BRAKE RELEASE VALVE - G5-18A PARK BRAKE RELEASE VALVE - 2505
102

101
202
201

203

1
303
302

301 PAL4101
BRAKE VALVE BRAKE VALVE MASTER CYLINDER

9-36 G5-18A/2505 31200360

 HYDRAULIC COMPONENTS

Figure 9-15 Brake Valves

Item Part Number Qty. Description Rev.
4641474 1 BRAKE VALVE, (inching valve) C
1 70020921 1 SEAL KIT

1001098153 1 PARK BRAKE RELEASE VALVE, (2505) A

101 70020922 1 SEAL KIT
102 70022847 1 MICROSWITCH KIT

1001080359 1 PARK BRAKE RELEASE VALVE, (G5-18A), (includes items 201 thru 203) A
201 7012941 1 CARTRIDGE
7010543 1 SEAL KIT
202 70020871 1 BODY
203 7024872 1 COIL

1001080262 1 BRAKE MASTER CYLINDER, (includes items 301 thru 303) A

301 70020919 1 SEAL KIT
302 70020920 1 RUBBER BOOT
303 70021475 1 FITTING

31200360 G5-18A/2505 9-37

 Before S/N 0160042694
HYDRAULIC COMPONENTS

Figure 9-16 LSI Valve

2505

1
102

101
PAL4241

9-38 G5-18A/2505 31200360

Before S/N 0160042694
HYDRAULIC COMPONENTS

Figure 9-16 LSI Valve

Item Part Number Qty. Description Rev.
1001081157 1 LSI VALVE ASSY, (includes items 1 thru 3) B
1 1001081156 1 LSI VALVE, (includes items 101 & 102)
2 2110404 5 FITTING
3 2220235 2 FITTING, (includes o-ring)
101 70021208 1 COIL
102 70021209 1 RETAINER KIT WITH SEALS

31200360 G5-18A/2505 9-39

 G5-18A S/N 0160035962 thru TBD
HYDRAULIC COMPONENTS 2505 S/N 0160036070 thru 0160042693

Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve

1
2

101
102
103

3
104
105
106 K1
107 K2
108

PAL5113

9-40 G5-18A/2505 31200360

G5-18A S/N 0160035962 thru TBD
2505 S/N 0160036070 thru 0160042693 HYDRAULIC COMPONENTS

Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve

Item Part Number Qty. Description Rev.
1001081338 1 AUXILIARY HYDRAULIC PRESSURE RELIEF VALVE, (includes items 1 thru 3) A
1 7023903 1 SOLENOID VALVE
2 70002386 1 COIL
3 7010542 1 SHUTTLE VALVE
101 Use Kit K1 1 O-RING
102 Use Kit K1 2 O-RING
103 Use Kit K1 2 BACK UP RING
104 Use Kit K2 1 O-RING
105 Use Kit K2 1 O-RING
106 Use Kit K2 1 O-RING
107 Use Kit K2 2 BACK UP RING
108 Use Kit K2 2 BACK UP RING

K1 7012972 1 SEAL KIT, (includes items 101 thru 103)

K2 7010543 1 SEAL KIT, (includes items 104 thru 108)

31200360 G5-18A/2505 9-41

 HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-42 G5-18A/2505 31200360

 SECTION 10
ELECTRICAL

31200360 G5-18A/2505
 ELECTRICAL

Figure 10-1 Electrical Installation

301 302

305

401 405
303

304
4
11
16
18

34 5
23 13 8 3
12
13
17
26 24
27 25
7
15
21
36
28 37
39 38

6 22
35 40
14
20

29
19
102
9 201 204
202
31 30 203
104 105
206
102

101
PAL4362
106

10-2 G5-18A/2505 31200360

 ELECTRICAL

Figure 10-1 Electrical Installation

Item Part Number Qty. Description Rev.
3 0641404 1 HEX HD CAPSCREW, 1/4-20X1/2, GR5
4 0641408 2 HEX HD CAPSCREW, 1/4-20X1, GR5
5 0641415 3 HEX HD CAPSCREW, 1/4-20X1-7/8, GR5
6 0760808 1 HEX HD SCREW, M8X16, GR8.8
7 0761016 1 HEX HD SCREW, M10X40, GR8.8
8 0791004 3 SCREW, #10-24X1/2
9 3271601 1 HEX NUT, 3/8-16
11 4711400 2 WASHER, 1/4
12 4761000 2 LOCKWASHER, #10
13 4761400 4 LOCKWASHER, 1/4
14 4811900 1 WASHER, 8mm
15 4812000 1 WASHER, 10mm
16 1001101808 1 BACKUP ALARM, (2505)
1001099810 1 BACKUP ALARM, (G5-18A)
17 8303839 2 SCREW, 10-32X1/2
18 8305624 2 HEX NUT
19 10701310 1 LOCKWASHER, 3/8
20 85941016 1 CLAMP, 1/2
21 85941017 1 P-CLAMP
22 91143357 1 HORN
23 1001080363 1 POWER MODULE RELAY, GREEN
70022077 1 50 AMP FUSE
24 1001080409 1 BUS BAR
25 1001080410 1 FUSE BOX BRACKET
26 1001080423 1 POWER MODULE RELAY, RED
70022078 1 40 AMP FUSE
70022079 1 60 AMP FUSE
27 1001080424 1 POWER MODULE RELAY, YELLOW
70022078 1 40 AMP FUSE
70022079 1 60 AMP FUSE
28 Ref FRAME BASE HARNESS, (see Figure 10-6 for details)
29 1001080618 1 BATTERY POSITIVE CABLE
30 1001080619 1 BATTERY NEGATIVE CABLE
31 1001080620 1 STARTER NEGATIVE CABLE
34 1001092585 1 INSULATOR
35 3290605 2 HEX LOCKNUT, M6X1
36 3300143 1 WHEEL NUT
37 0641611 1 HEX HD CAP SCREW, 3/8-16X1-3/8, GR5
38 4711600 2 WASHER, 3/8
39 3290505 1 HEX LOCKNUT, M5X0.8, GR8
40 1001102486 1 HORN JUMPER HARNESS, (Before S/N 0160035233)

1001081120 Ref BATTERY INSTALLATION, (not available to order, see items 101 thru 106 for C
service)
101 1001081123 1 J-BOLT
102 3311508 2 HEX NUT, 5/16-18, GR2
104 1001112697 1 BATTERY HOLD DOWN PLATE
105 0400075 1 12V BATTERY
106 0630455 1 J-BOLT

31200360 G5-18A/2505 10-3

 ELECTRICAL

Figure 10-1 Electrical Installation

Item Part Number Qty. Description Rev.
1001080655 Ref BATTERY DISCONNECT ELECTRICAL INSTALLATION, (not available to order, A
see items 201 thru 206 for service)
201 0791406 2 SCREW, 1/4-20X3/4
202 3311405 2 HEX LOCKNUT, 1/4-20, GR2
203 4711400 2 WASHER, 1/4
204 1001001541 1 BATTERY DISCONNECT SWITCH
205 1001001542 1 BATTERY DISCONNECT BAR
206 1001080654 1 BATTERY DISCONNECT MOUNT
301 3931448 2 SOCKET HD CAPSCREW, 1/4-20X3, (2505 S/N 0160042694 & After)
302 4711400 6 WASHER, 1/4, (2505 S/N 0160042694 & After)
303 88631566 2 ROLL PIN, (2505 S/N 0160042694 & After)
304 Ref FRAME OPTIONS HARNESS, (see Figure 10-7 for details)
305 1001122287 2 LSI MODULE, (2505 S/N 0160042694 & After)
401 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)
405 1001132795 1 PILOT SELECT VALVE PRESSURE SENSOR, (2505 S/N 0160042694 & After)

10-4 G5-18A/2505 31200360

 ELECTRICAL

Figure 10-1 Electrical Installation

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 10-5

 ELECTRICAL

Figure 10-2 Road Lights Install

7
301
302
305
306
13
12

3
301
302
303
304

4
5
2
202
152 408
409
122 201

151

10
104 11
14
9
103
102

105

101

119
120
121

PAL4381

10-6 G5-18A/2505 31200360

 ELECTRICAL

Figure 10-2 Road Lights Install

Item Part Number Qty. Description Rev.
1001080918 Ref ROAD LIGHTS INSTALLATION, (2505 - CE), (GERMANY), J
(not available to order, see items 2 thru 14 for service)
1001080942 Ref ROAD LIGHTS INSTALLATION, (G5-18A), (if equipped), O
(not available to order, see items 2 thru 14, 101 thru 122 for service)
1001081398 Ref ROAD LIGHTS INSTALLATION, (2505 - AUS), (UK, IRELAND), A
(not available to order, see items 3 thru 5, 7, 10 thru 14, 201, 408 & 409)
2 1001080913 Ref LEFT HEADLIGHT INSTALLATION, A
(not available to order, see items 201 & 202 for service)
3 1001101533 Ref RIGHT TAILLIGHT INSTALLATION, D
(not available to order, see items 301 thru 304 for service)
4 0641410 6 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5
5 4711400 6 WASHER, 1/4
7 1001101534 Ref LEFT TAILLIGHT INSTALLATION, A
(not available to order, see items 301 thru 302, 305 & 306 for service)
9 2920208 1 RH DRIVING LIGHT
7029969 1 BULB, 12V
7029970 2 BULB, 12V-55W
10 0641514 3 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
11 3311505 3 LOCKNUT, 5/16-18
12 2920204 1 LICENSE PLATE LIGHT
70021341 1 LIGHT BULB
13 5220500 2 RIPPNUT, 5mm
14 4891500 6 WASHER, 5/16
101 1001080381 1 TURN SIGNAL-HEADLIGHT SWITCH
102 1001080610 1 TURN/HIGH BEAM INDICATOR
103 1001100781 1 FOUR PIN FLASHER RELAY
104 1001100965 1 HALF JUMPER HARNESS
105 Ref HAZARD SWITCH, (see Figure 10-4 for details)
119 4360658 1 BRAKE LIGHT SWITCH
120 8310664 2 SOCKET HD CAPSCREW, M4X0.7X25
121 4811400 2 WASHER, 4mm
122 1001105836 1 FRAME OPTION HARNESS, (includes items 151 & 152) A
151 1001118674 1 CONNECTOR
152 1001118672 1 CONNECTOR
201 1001080911 1 HEADLIGHT MOUNT
202 2920207 1 LH DRIVING LIGHT
7029969 1 BULB, 12V
7029970 2 BULB, 12V-55W
301 3290807 2 HEX LOCKNUT, M8X1.25, GR8
302 4811900 2 WASHER, 8mm
303 8001989 1 RH TAILLIGHT
0388450 4 BULB, 12V-21W
0313279 2 BULB, 12V-10W
304 1001081322 1 RIGHT TAILLIGHT MOUNT
305 8001991 1 LH TAILLIGHT
0388450 4 BULB, 12V-21W
0313279 2 BULB, 12V-10W
306 1001101441 1 LEFT TAILLIGHT MOUNT
408 1001002778 1 RH DRIVING LIGHT
7029969 1 BULB, 12V

31200360 G5-18A/2505 10-7

 ELECTRICAL

Figure 10-2 Road Lights Install

Item Part Number Qty. Description Rev.
7029970 1 BULB, 12V-55W
7029971 1 BULB, 12V-21W
409 1001002779 1 LH DRIVING LIGHT
7029969 1 BULB, 12V
7029970 1 BULB, 12V-55W
7029971 1 BULB, 12V-21W
501 Ref FRAME BASE HARNESS, (not shown), (see Figure 10-6 for details)

10-8 G5-18A/2505 31200360

 ELECTRICAL

Figure 10-2 Road Lights Install

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 10-9

 ELECTRICAL

Figure 10-3 Work lights Installation

3 13
102 214
7 215
8 217 211
6
1
2
4

214
12 215
216
10 9
213
5 101
104 103
105
106

303

215 107
216 108 107
211 215 108
216 109
109
215 211
105
216 106
211 105
211
106
211 215
216
107
301
108
10 109

302

PAL4552

10-10 G5-18A/2505 31200360

 ELECTRICAL

Figure 10-3 Work lights Installation

Item Part Number Qty. Description Rev.
0275504 Ref WORK LIGHTS INSTALLATION, (enclosed cab), F
(not available to order, see items 1 thru 13 for service)
1001113154 Ref WORK LIGHTS INSTALLATION, (open cab), A
(not available to order, see items 1 thru 8, 10 thru 13, & 209 thru 217 for service
1001103139 Ref BEACON INSTALLATION, (enclosed cab), C
(not available to order, see items 3, 6, 10 & 13 for service)
1001113155 Ref BEACON INSTALLATION, (open cab), (not available to order, see items 3, 6, A
13, 211 thru 216 & 301 thru 303 for service)
1 2920206 4 WORKLIGHT
70020796 1 LIGHT BULB
2 1001108127 4 LOCKNUT, M6X1, GR8
3 1001091573 1 YELLOW WARNING LIGHT LAMP
70020186 1 BULB
4 1001108129 4 WASHER, 6mm
5 1001080669 Ref BOOM LIGHTS INSTALLATION, (not available to order, see items 101 thru
106 for service)
6 Ref BEACON SWITCH, (see Figure 10-4 for details)
7 Ref FRONT WORKLIGHTS SWITCH, (see Figure 10-4 for details)
8 Ref REAR WORKLIGHTS SWITCH, (see Figure 10-4 for details)
9 1001080854 4 WORKLIGHT JUMPER HARNESS
10 Ref CAB ROOF WORKLIGHTS HARNESS, (see Figure 10-9 for details)
12 1001081002 4 GROMMET, (2505 Before S/N 0160042694, G5-18A Before S/N TBD)
1001111341 2 GROMMET, (2505 S/N 0160042694 & After, G5-18A Before S/N TBD))
13 4461174 1 12 VOLT POWER SUPPLY TERMINAL
101 Ref BOOM WORKLIGHT HARNESS, (see Figure 10-11 for details)
102 Ref BOOM WORKLIGHT SWITCH, (see Figure 10-4 for details)
103 4240032 14 TIE STRAP
104 2920206 2 WORKLIGHT
70020796 1 LIGHT BULB
105 4831700 2 SPRING LOCKWASHER, 6mm
106 3330605 2 HEX NUT, M6X1, GR12
211 4460488 5 MOUNTING BASE TERMINAL
213 8881802 AR WIRE TIE
214 4711400 9 WASHER, 1/4
4711400 7 WASHER, 1/4
215 8303034 5 TRUSS HD SCREW, 1/4-20X0.75
8303034 3 TRUSS HD SCREW, 1/4-20X0.75
216 85941016 4 CLAMP, 1/2
85941016 3 CLAMP, 1/2
217 85941017 1 P-CLAMP, 0.906 IN
301 1001110723 1 BEACON CAB ROOF HARNESS, (includes items 301 thru 302) B
302 4460899 1 CONNECTOR
4460464 2 TERMINAL
303 91503104 1 LOCKING WEDGE
1001104519 2 TERMINAL

31200360 G5-18A/2505 10-11

 ELECTRICAL

Figure 10-4 Cab Switches

16
15

14 1
2
3
4
5
6
7

13

12
11
10

9
17
PAL4521

10-12 G5-18A/2505 31200360

 ELECTRICAL

Figure 10-4 Cab Switches

Item Part Number Qty. Description Rev.
1 1001080372 1 ROAD USE OPERATION SWITCH, (2505)
2 1001080378 1 STEER SELECT SWITCH
3 1001080366 1 BOOM WORK LIGHT SWITCH, (if equipped)
4 1001080369 1 FRONT WORK LIGHT SWITCH, (if equipped)
5 1001080376 1 REAR WORK LIGHT SWITCH, (if equipped)
6 1001080368 1 FRONT WIPER SWITCH, (if equipped)
7 1001080367 1 FRONT WINDSHIELD WASHER SWITCH, (if equipped)
8 1001080377 1 SKYLIGHT AND REAR WIPER SWITCH, (if equipped)
9 1001080365 1 BEACON LIGHT SWITCH, (if equipped)
10 1001080364 1 FRONT/REAR AUXILIARY HYDRAULIC SWITCH, (if equipped)
11 1001080370 1 HAZARD LIGHT SWITCH, (if equipped)
12 1001080978 1 LIFT/LOADER JOYSTICK PATTERN SWITCH
13 Ref HEATER & AC CONTROLS, (see Figure 6-1 for details)
14 1001080374 1 PARKING BRAKE SWITCH, (G5-18A)
1001080373 1 LSI OVERRIDE SWITCH, (2505)
15 1001080371 1 HORN SWITCH
16 1001080375 1 HYDRAULIC QUICK COUPLER SWITCH
17 1001104654 1 AUXILIARY HYDRAULICS PRESSURE RELIEF SWITCH

31200360 G5-18A/2505 10-13

 ELECTRICAL

Figure 10-5 Cab Fuse Holder

101

PAL4501

10-14 G5-18A/2505 31200360

 ELECTRICAL

Figure 10-5 Cab Fuse Holder

Item Part Number Qty. Description Rev.
1001080763 1 CAB FUSE RELAY HOLDER, (includes items 1 thru 7) A
1001116710 26 TERMINAL
1001116712 17 TERMINAL
1001116711 4 TERMINAL
1001116735 5 TERMINAL
4460419 1 TERMINAL
1 8229242 2 FUSE, 5A
2 8229243 1 FUSE, 7.5A
3 80983191 7 FUSE, 10A
4 8229244 4 FUSE, 15A
5 8229246 2 FUSE, 20A
6 8229245 1 FUSE, 30A
7 1001095704 1 RELAY, 35A
101 1001102457 1 FUSE DECAL

31200360 G5-18A/2505 10-15

 Before S/N TBD
ELECTRICAL

Figure 10-6 Frame Base Harness

12
13 EC53-D
EC53-B
14

SN59

15
EC56 16
16 EC54
7 17
18 X136 10
RL67 11
6 SN62 14 HV77-FW
9
5 RL68
4 S21 EC100 EC57-S 10
X87-4 RL66 FC65 8 11
S92 HV77-RV
HV76-AW
RL203 S94
S90 10 HV76-CB
RL66-Y 11 EC57-B-2
RL204 19
10 EC55 10
RL205
2 RL67-R 11 11
3 9
S98 RL68-Y
S86
S85
S101
S46 S96

1
X20
S02
S44
S208

17
18 25
AH64 AH64-G

23
24
10
11 X89
X88 26
21 AH135
22 10
20 11 10
X27 HV49-AUX
SN127 11
HV49-TC HV71
23
24 S97 HV49-CT
JS52

PAL4611

10-16 G5-18A/2505 31200360

Before S/N TBD
ELECTRICAL

Figure 10-6 Frame Base Harness

Item Part Number Qty. Description Rev.
1001080442 1 FRAME BASE HARNESS, (includes all items) G
1 1001116921 CONNECTOR
2 4460374 3 CONNECTOR
3 3740080 3 RELAY
4 8220164 1 TERMINAL
5 1001116953 1 CONNECTOR
6 1001116950 1 CONNECTOR
7 1001116952 1 CONNECTOR
8 1001080361 1 FUSE BOX ASSY
80963070 2 DUST CAP PLUG
8229242 2 FUSE, 5A
8229243 1 FUSE, 7.5A
80983191 7 FUSE, 10A
8229244 4 FUSE, 15A
1001095704 2 RELAY, 35A
9 NSS 4 RING TERMINAL
10 4460891 10 CONNECTOR
11 80604018 10 LOCK CONNECTOR
12 4460042 1 TERMINAL
13 8220116 1 TERMINAL
14 1001116983 2 CONNECTOR
15 1001116707 1 CONNECTOR
16 4460260 2 CONNECTOR
17 1001117020 2 CONNECTOR
18 7029775 2 LOCK CONNECTOR
19 8220114 1 TERMINAL
20 250176 1 CONNECTOR
21 4460930 1 CONNECTOR
22 80604025 1 LOCK CONNECTOR
23 4460884 2 CONNECTOR
24 80604021 2 LOCK CONNECTOR
25 4460043 1 TERMINAL
26 4461118 1 CONNECTOR

31200360 G5-18A/2505 10-17

 S/N TBD & After
ELECTRICAL

Figure 10-6 Frame Base Harness

13 EC53-D

EC53-B
15 12
HV77-FW SN62 EC56

X136 17
HV77-RV
16 14

EC54 SN59
10 16
EC57-B-2
EC57-S

9 11
RL67
RL68 3 EC100

2 RL66 18
4
10
X87-4 FC65
EC55
7
1 10
RL68-Y HV76-AW

RL204 9
RL66-Y HV76-CB

RL159

6
RL67-R
RL203
5 9

RL205

X20

RL204 HV77-FW EC53-D

8 HV76-AW CONN
POS
WIRE
DESIGNATION
COLOR GAUGE TYPE
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
CONN WIRE GRN 16 AWG ORG 16 AWG 1 048-5 GRY 16 AWG GXL
COLOR GAUGE TYPE 1 026-2 GXL 1 007-2 GXL
POS DESIGNATION
2 026-1-1 GRN 16 AWG GXL 2 000-3-15 BLK 16 AWG GXL
RL67-R 1 065-3-1 ORG 16 AWG
BLK
GXL
3 026-4 GRN 16 AWG GXL EC53-B
2 000-3-13 16 AWG GXL
CONN
POS
WIRE
DESIGNATION
COLOR GAUGE TYPE 4 026-5 GRN 16 AWG GXL HV77-RV CONN WIRE
COLOR GAUGE TYPE
BLK POS DESIGNATION
1 061-1 RED 10 AWG GXL HV76-CB 5 000-4-10 16 AWG GXL CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE 1 001-3 RED 6 AWG SGT
1 061-1-1 RED 16 AWG GXL
1 061-1-2 RED 16 AWG GXL
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE RL159 1 008-1-1 ORG 16 AWG GXL
SN59
2 000-3-16 BLK 16 AWG GXL
1 061-1-3 RED 16 AWG GXL 1 065-2-1 ORG 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE CONN WIRE
2 000-3-14 BLK 16 AWG GXL POS DESIGNATION COLOR GAUGE TYPE
FC65 1 062-5 YEL 16 AWG GXL EC57-B-2 POS DESIGNATION
A
CONN WIRE X20 2 080-1 YEL 16 AWG GXL CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE B 048-8 GRY 16 AWG GXL
COLOR GAUGE TYPE 3
POS DESIGNATION CONN WIRE 1 001-3 RED 6 AWG SGT
A1 062-2 YEL 16 AWG GXL POS DESIGNATION
COLOR GAUGE TYPE 4
5
079-1
000-4-16
GRN
BLK
16 AWG
16 AWG
GXL
GXL
EC56
A2 062-3-2 YEL 16 AWG GXL 1 062-1 YEL 16 AWG GXL EC57-S CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
A3 062-4 YEL 16 AWG GXL 2 061-5 RED 16 AWG GXL
A4 062-5 YEL 16 AWG GXL 3 061-4 RED 16 AWG GXL
RL203 CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE 1 X GRY 8 AWG SXL
A5 062-6 YEL 16 AWG GXL 4 062-2 YEL 16 AWG GXL CONN WIRE 1 X GRY 8 AWG SXL
COLOR GAUGE TYPE
A6 062-7 YEL 16 AWG GXL 5 062-3 YEL 16 AWG GXL POS DESIGNATION EC54
GRN 16 AWG
A7 062-8 YEL 16 AWG GXL 6 062-4-1 YEL 16 AWG GXL 1
2
079-4
025-1 GRN 16 AWG
GXL
GXL
X87-4 CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
A8 062-9 YEL 16 AWG GXL 7 051-3 BLU 16 AWG GXL
GRN 16 AWG CONN WIRE YEL
A9 062-19 YEL 16 AWG GXL 8 051-5 BLU 16 AWG GXL 3 026-2 GXL COLOR GAUGE TYPE 1 062-6-2 16 AWG GXL
POS DESIGNATION
A10 9 051-2 BLU 16 AWG GXL 4 026-3 GRN 16 AWG GXL BLK
1 000-3 10 AWG GXL
B7 061-1 RED 10 AWG GXL 10 051-4 BLU 16 AWG GXL 5 000-4-11 BLK 16 AWG GXL 1 000-4 BLK 10 AWG GXL
X136
B8 070-1-21 BLU 16 AWG GXL 11 062-9 YEL 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE
B9 062-8 YEL 16 AWG GXL 12 070-1-1 BLU 16 AWG GXL RL205 RL67 POS DESIGNATION
1 073-7 BRN 16 AWG GXL
B10 008-1-2 ORG 16 AWG GXL 13 076-3 GRN 16 AWG GXL CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE
C1 061-5 RED 16 AWG GXL 14 065-2-1 ORG 16 AWG GXL POS DESIGNATION POS DESIGNATION
C2 061-4 RED 16 AWG GXL 15 065-3-1 ORG 16 AWG GXL 1 026-3 GRN 16 AWG GXL 1 062-1 YEL 16 AWG GXL SN62
RED BLU 2 026-1-2 GRN 16 AWG GXL BLK CONN WIRE
C3 061-2 16 AWG GXL 16 052-1 16 AWG GXL 2 003-1-9 16 AWG GXL COLOR GAUGE TYPE
3 055-1 GRN 16 AWG GXL POS DESIGNATION
C4 051-2 BLU 16 AWG GXL 17 048-3 GRY 16 AWG GXL
C5 051-3 BLU 16 AWG GXL 18 048-4-1 GRY 16 AWG GXL 4 RL68 A 048-6 GRY 16 AWG
YEL
GXL
5 000-4-9 BLK 16 AWG GXL B 062-4-2 16 AWG GXL
C6 051-4 BLU 16 AWG GXL 19 048-9 GRY 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE C 048-7 GRY 16 AWG GXL
C8 20 048-6 GRY 16 AWG GXL POS DESIGNATION
RL68-Y 1 048-3 GRY 16 AWG GXL
C10
RED
21 048-7 GRY 16 AWG
GRY 16 AWG
GXL
CONN WIRE 2 003-1-18 BLK 16 AWG GXL
EC100
D1 061-1-2 16 AWG GXL 22 048-8 GXL COLOR GAUGE TYPE
POS DESIGNATION CONN WIRE
D2 061-1-1 RED 16 AWG GXL 23 048-5 GRY 16 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
D3 061-1-3 RED 16 AWG GXL 24 007-1 ORG 16 AWG GXL
1 X GRY 8 AWG SXL RL66 1 062-6-1 YEL 16 AWG GXL
D4 051-1-1 BLU 16 AWG GXL 25 008-1 ORG 16 AWG GXL
D5 051-1-2 BLU 16 AWG GXL 26 076-4 GRN 16 AWG GXL
RL66-Y CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE 2 000-4-12 BLK 16 AWG GXL

CONN WIRE GRY

D6 051-1-3 BLU 16 AWG GXL 27 076-5 GRN 16 AWG GXL
POS DESIGNATION
COLOR GAUGE TYPE 1
2
048-4-1
003-1-17 BLK
16 AWG
16 AWG
GXL
GXL
EC55
D7 003-1-10 BLK 16 AWG GXL 28 008-2-2 BLU 16 AWG GXL CONN WIRE
1 X GRY 8 AWG SXL COLOR GAUGE TYPE
D8 051-1 BLU 10 AWG GXL 29 073-7 BRN 16 AWG GXL POS DESIGNATION
D9 003-1-11 BLK 16 AWG GXL 30 061-2 RED 16 AWG GXL 1 062-7 YEL 16 AWG GXL
D10 008-2 BLU 16 AWG GXL 31 2 000-4-1 BLK 16 AWG GXL

PY6760

10-18 G5-18A/2505 31200360

S/N TBD & After
ELECTRICAL

Figure 10-6 Frame Base Harness (Continued)

HV49-AUX
10
10 X89 HV49-CT X163
HV49-TC
X88 19
10
AH64-G 10
SN127 AH64 HV71
20 16 23 X96

JS52
21 24 AH135
19
X27 22 10

HV144
HV49-AUX HV71 X88 HV144
CONN WIRE CONN WIRE CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE
POS DESIGNATION POS DESIGNATION POS DESIGNATION POS DESIGNATION
1 055-1 GRN 16 AWG GXL 1 076-3 GRN 16 AWG GXL 1 051-5 BLU 16 AWG GXL 1 055-2 GRN 16 AWG GXL
2 000-3-19 BLK 16 AWG GXL 2 000-4-4 BLK 16 AWG GXL 2 000-4-3 BLK 16 AWG GXL 2 000-3-21 BLK 16 AWG GXL

AH64-G X163 HV49-TC AH135

CONN WIRE CONN WIRE CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE
POS DESIGNATION POS DESIGNATION POS DESIGNATION POS DESIGNATION
1 000-4-5 BLK 16 AWG GXL 1 062-19 YEL 16 AWG GXL 1 025-2 GRN 16 AWG GXL 1 008-2-1 BLU 16 AWG GXL
2 080-1 YEL 16 AWG GXL 2 000-3-17 BLK 16 AWG GXL 2 000-4-2 BLK 16 AWG GXL

AH64 HV49-CT X96 X89

CONN WIRE CONN WIRE CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE
POS DESIGNATION POS DESIGNATION POS DESIGNATION POS DESIGNATION
1 052-1 BLU 16 AWG GXL 1 014-1 GRN 16 AWG GXL 1 008-1-3 ORG 16 AWG GXL 1 076-4 GRN 16 AWG GXL
2 000-3-18 BLK 16 AWG GXL 2 007-3 ORG 16 AWG GXL 2 076-5 GRN 16 AWG GXL
3 3

JS52 4

CONN WIRE
SN127
POS DESIGNATION
COLOR GAUGE TYPE
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE X27
1 026-1 GRN 16 AWG GXL
1 048-9 GRY 16 AWG GXL CONN WIRE
2 079-2 GRN 16 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
3 025-1 GRN 16 AWG GXL 2 GRN 16 AWG
1 025-2 GXL
4 079-3 GRN 16 AWG GXL 3 003-1-12 BLK 16 AWG GXL
2 026-4 GRN 16 AWG GXL
3 070-1-22 BLU 16 AWG GXL
4 014-1 GRN 16 AWG GXL
5 026-5 GRN 16 AWG GXL
6 062-3-3 YEL 16 AWG GXL
7 000-4-13 BLK 16 AWG GXL
8 055-2 GRN 16 AWG GXL

PAL5940

31200360 G5-18A/2505 10-19

 S/N TBD & After
ELECTRICAL

Figure 10-6 Frame Base Harness

Item Part Number Qty. Description Rev.
1001122249 1 FRAME BASE HARNESS, (includes all items) B
1 8220164 1 TERMINAL RING, 3/8, 8 AWG
2 1001116952 1 CONNECTOR
4460465 2 TERMINAL
3 1001116950 1 CONNECTOR
4460465 2 TERMINAL
4 1001116953 1 CONNECTOR
4460465 2 TERMINAL
5 4460374 3 CONNECTOR WITH RELAY
3740080 3 RELAY
6 1001117057 1 CONNECTOR WITH RELAY
3740080 1 RELAY
1001116733 4 TERMINAL
7 1001116727 1 FUSE BOX ASSY A
1001116726 26 TERMINAL
1001116725 2 TERMINAL
1001116727 3 PLUG
8229242 2 FUSE, 5A
8229243 1 FUSE, 7.5A
80983191 7 FUSE, 10A
8229244 5 FUSE, 15A
1001095704 2 RELAY, 35A
8 1001116921 1 CONNECTOR
4460465 30 TERMINAL
4460466 1 PLUG
9 1001117106 4 TERMINAL RING, 1/4, 8 AWG
10 4460891 12 CONNECTOR
80604018 12 WEDGE LOCK
4460465 24 TERMINAL
11 8220114 1 TERMINAL RING, 5/16, 6 AWG
12 4460042 1 TERMINAL RING, #10, 16 AWG
13 8220116 1 TERMINAL RING, 1/4, 6 AWG
14 1001116983 1 CONNECTOR
4460466 1 PLUG
1001118386 1 TERMINAL
15 1001116707 1 CONNECTOR
91143340 1 TERMINAL
16 4460260 2 CONNECTOR
1001118379 2 TERMINAL
17 1001117020 1 CONNECTOR
1001116728 3 TERMINAL
8220891 1 WEDGELOCK
18 1001116983 1 CONNECTOR
1001118386 2 TERMINAL
19 4460884 1 CONNECTOR
80604021 1 WEDGE LOCK
4460465 4 TERMINAL
20 250176 1 CONNECTOR
1001104519 2 TERMINAL

10-20 G5-18A/2505 31200360

S/N TBD & After
ELECTRICAL

Figure 10-6 Frame Base Harness (Continued)

Item Part Number Qty. Description Rev.
21 4460930 1 CONNECTOR
80604025 1 WEDGE LOCK
4460465 8 TERMINAL
22 4461118 1 CONNECTOR
1001116697 2 TERMINAL
23 4460043 1 TERMINAL RING, 1/4, 16 AWG
24 4460539 1 CONNECTOR
77363244 1 WEDGE LOCK
4460465 2 TERMINAL
4460466 1 PLUG

31200360 G5-18A/2505 10-21

 G5-18A
ELECTRICAL 2505 Before S/N TBD

Figure 10-7 Frame Options Harness

X25

SN79
3

HV80

5
X87-5 2

LB81

LB82
1

4
SN37

MS125-7
MS125-2
MS125-4
MS125-3

MS125-6
MS125-5

LB60
8
SN78
5

LB83

7
LB84
5
HV134 PAL4622

10-22 G5-18A/2505 31200360

G5-18A
2505 Before S/N TBD ELECTRICAL

Figure 10-7 Frame Options Harness

Item Part Number Qty. Description Rev.
1001080584 2 FRAME OPTION HARNESS, (G5-18A, if equipped), (2505), (includes all items) F
1 4460894 2 CONNECTOR
80604023 2 WEDGE LOCK
4460942 2 TERMINAL
4460942 8 TERMINAL
4460466 2 PLUG
2 8220164 1 TERMINAL RING, 3/8, 8 AWG
3 4461262 1 CONNECTOR
1001107854 3 TERMINAL
4 1001117026 1 CONNECTOR
5 4460891 3 CONNECTOR
80604018 3 WEDGE LOCK
4460465 7 TERMINAL
6 1001118672 1 CONNECTOR
4460464 20 TERMINAL
4460466 3 PLUG
7 1001116996 2 CONNECTOR, (includes boot)
1001118392 10 TERMINAL
4461008 4 PLUG
8 1001117133 1 CONNECTOR
1001104519 2 TERMINAL
9 4460260 5 CONNECTOR
1001118379 5 TERMINAL

31200360 G5-18A/2505 10-23

 2505 S/N TBD & After
ELECTRICAL

Figure 10-7 Frame Options Harness

LB82
4
X25
22
LB84
SN79
33
2

LB81

3
X87-5

5 34
SN37 X165

18
32 X98 HV49-CT
6
SN177 17
X164
CO162-J1
19 12
HV01 CO176-J1
HV25
7
20 CO176-J2

9
HV69 8
11
CO162-J2

LB60
16 MS179-1 13
14
MS179-3
15
MS179-2 31 26 MS125-7

MS125-5
27
SN161
21 MS125-4
HV63 25 LB83
28
23 MS125-6
29
MS125-1
MS125-3
30

10 X180
24
X70 PAL5880

10-24 G5-18A/2505 31200360

2505 S/N TBD & After
ELECTRICAL

Figure 10-7 Frame Options Harness

Item Part Number Qty. Description Rev.
1001122279 Ref FRAME OPTIONS HARNESS, (2505), (includes all items) D
1 4460894 1 CONNECTOR
80604023 1 WEDGE LOCK
4460942 1 TERMINAL
4460942 4 TERMINAL
4460466 1 PLUG
2 4461262 1 CONNECTOR
1001107854 3 TERMINAL
3 8220164 1 CONNECTOR
4 NSS 1 CONNECTOR
4460466 5 PLUG
4460464 26 TERMINAL
5 1001117026 1 CONNECTOR
8220890 1 WEDGE LOCK
1001116729 2 TERMINAL
6 1001116808 1 CONNECTOR
4460915 1 WEDGE LOCK
4460928 6 TERMINAL
4460518 6 PLUG
7 1001116808 1 CONNECTOR
4460915 1 WEDGE LOCK
4460928 12 TERMINAL
8 1001116774 1 CONNECTOR
4460915 1 WEDGE LOCK
4460928 4 TERMINAL
4460518 8 PLUG
9 1001116774 1 CONNECTOR
4460915 1 WEDGE LOCK
4460928 7 TERMINAL
4460518 5 PLUG
10 4460851 1 CONNECTOR
80604025 1 WEDGE LOCK
4460465 7 TERMINAL
4460466 1 PLUG
11 4460891 1 CONNECTOR
80604018 1 WEDGE LOCK
4460465 2 TERMINAL
12 4460897 1 CONNECTOR
80604017 1 WEDGE LOCK
4460464 1 TERMINAL
4460466 1 PLUG
13 1001117133 1 CONNECTOR
1001104519 2 TERMINAL
14 1001116812 1 CONNECTOR
91554019 1 WEDGE LOCK
4460944 2 TERMINAL
4460466 1 PLUG
15 4460539 1 CONNECTOR
77363244 1 WEDGE LOCK

31200360 G5-18A/2505 10-25

 2505 S/N TBD & After
ELECTRICAL

Figure 10-7 Frame Options Harness

Item Part Number Qty. Description Rev.
4460944 3 TERMINAL
16 1001116812 1 CONNECTOR
91554019 1 WEDGE LOCK
4460944 2 TERMINAL
4460466 1 PLUG
17 4460894 1 CONNECTOR
80604023 1 WEDGE LOCK
4460465 6 TERMINAL
18 4460911 1 CONNECTOR
4460464 2 TERMINAL
19 4460891 1 CONNECTOR
80604018 1 WEDGE LOCK
4460465 2 TERMINAL
20 4460891 1 CONNECTOR
80604018 1 WEDGE LOCK
4460465 2 TERMINAL
21 4460539 1 CONNECTOR
77363244 1 WEDGE LOCK
4460465 3 TERMINAL
22 1001119669 1 CONNECTOR
1001118392 5 TERMINAL
4461008 2 PLUG
23 4460891 1 CONNECTOR
80604018 1 WEDGE LOCK
4460465 2 TERMINAL
24 4460536 1 CONNECTOR
80604019 1 WEDGE LOCK
4460464 3 TERMINAL
25 1001119669 1 CONNECTOR
1001118392 5 TERMINAL
4461008 2 PLUG
26 4460260 1 CONNECTOR
1001118379 1 TERMINAL
27 4460260 1 CONNECTOR
1001118379 1 TERMINAL
28 4460260 1 CONNECTOR
1001118379 1 TERMINAL
29 4460260 1 CONNECTOR
1001118379 1 TERMINAL
30 4460260 1 CONNECTOR
1001118379 1 TERMINAL
31 4460260 1 CONNECTOR
1001118379 1 TERMINAL
32 4460911 1 CONNECTOR
4460928 3 TERMINAL
33 4460894 1 CONNECTOR
80604023 1 WEDGE LOCK
4460942 1 TERMINAL
4460942 4 TERMINAL

10-26 G5-18A/2505 31200360

2505 S/N TBD & After
ELECTRICAL

Figure 10-7 Frame Options Harness

Item Part Number Qty. Description Rev.
4460466 1 PLUG
34 4460761 1 CONNECTOR
4460227 4 TERMINAL

31200360 G5-18A/2505 10-27

 Before S/N TBD
ELECTRICAL

Figure 10-8 Cab Harness

X21
18 21 X22
SW27 10
SW19 X50B 20
11
SW12
GD139 15 GD138
17 19
12 24
GD17
SW28 X50A

16
SW18

14 25
X152

13 FC29
26
1
2
SW32 X151
SW13
3

SW14

4
5 RL68-R
FC65-L1

7
WH41-R 6
8 9
WH40 X25
WH41-F
X87-3 23

22
X20

SW35

30 SW11 32
SW38-F 36
SW34
SW16 SW08
29 31 34 30
27 SW36 SW10 SW15 SW38-AC
SW33 35
WH42 28 SW09
30 32 33 SW26
30

40
HV93

39

HV31

WH39-F
WH39-AC
37 38
PAL4582

10-28 G5-18A/2505 31200360

Before S/N TBD
ELECTRICAL

Figure 10-8 Cab Harness

FC29 WH39-AC SW14 SW36

CONN WIRE CONN WIRE CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE
POS DESIGNATION POS DESIGNATION POS DESIGNATION POS DESIGNATION
F21_A 062-11 YEL 16 AWG GXL 1 073-6 BRN 16 AWG GXL 1 1 076-7 GRN 16 AWG GXL
F21_B 062-10-1 YEL 16 AWG GXL 2 073-7 BRN 16 AWG GXL 2 062-3-1 YEL 16 AWG GXL 2 062-2-5 YEL 16 AWG GXL
F21_B 062-10-2 YEL 16 AWG GXL 3 076-4 GRN 16 AWG GXL 3
GD17
F22_A 062-12 YEL 16 AWG GXL 4 4 065-1 ORG 16 AWG GXL
CONN WIRE
F22_A 062-12-1 YEL 16 AWG GXL COLOR GAUGE TYPE 5 000-8-6 BLK 16 AWG GXL 5 062-2-3 YEL 16 AWG GXL
POS DESIGNATION
F22_B 062-10-2 YEL 16 AWG GXL 1 062-4-3 YEL 16 AWG GXL 6 076-5 GRN 16 AWG GXL 5 062-2-4 YEL 16 AWG GXL
F23_A 062-13 YEL 16 AWG GXL 2 070-1-2 BLU 16 AWG GXL 7 000-8-14 BLK 16 AWG GXL 6 065-4-2 ORG 16 AWG GXL
F23_B 062-10-3 YEL 16 AWG GXL 3 048-6 GRY 16 AWG GXL 7 000-8-15 BLK 16 AWG GXL 7 000-8-16 BLK 16 AWG GXL
F23_B 062-10-4 YEL 16 AWG GXL 4 048-9 GRY 16 AWG GXL 8 070-1-7 BLU 16 AWG GXL 7 000-8-17 BLK 16 AWG GXL
F24_A 062-14 YEL 16 AWG GXL 5 000-8-8 BLK 16 AWG GXL 8 070-1-8 BLU 16 AWG GXL 8 070-1-10 BLU 16 AWG GXL
F24_A 062-14-1 YEL 16 AWG GXL 6 048-8 GRY 16 AWG GXL 8 070-1-9 BLU 16 AWG GXL
SW13
F24_B 062-10-4 YEL 16 AWG GXL 7 077-2-2 ORG 16 AWG GXL
CONN WIRE SW16
F25_A 062-15 YEL 16 AWG GXL 8 048-5 GRY 16 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION CONN WIRE
F25_B 062-10-5 YEL 16 AWG GXL COLOR GAUGE TYPE
9 048-7 GRY 16 AWG GXL 1 077-1 ORG 16 AWG GXL POS DESIGNATION
F26_A 062-16 YEL 14 AWG GXL 10 065-3-2 ORG 16 AWG GXL 3
2 062-2-1 YEL 16 AWG GXL
F26_B 062-10-6 YEL 14 AWG GXL 11 048-4-2 GRY 16 AWG GXL 6 065-3 ORG 16 AWG GXL
3 077-2-1 ORG 16 AWG GXL
F27_A 062-17 YEL 14 AWG GXL 12 078-3 WHT 16 AWG GXL 9 000-8-17 BLK 16 AWG GXL
3 077-2-2 ORG 16 AWG GXL
F27_B 062-10-7 YEL 14 AWG GXL 13 9 000-8-18 BLK 16 AWG GXL
4
F28_A 062-18 YEL 12 AWG GXL 14 065-4-1 ORG 16 AWG GXL 10 070-1-10 BLU 16 AWG GXL
5
F28_B 062-10-8 YEL 12 AWG GXL 15 065-2-2 ORG 16 AWG GXL 10 070-1-11 BLU 16 AWG GXL
6
F29_A BLK 11 065-2 ORG 16 AWG GXL
GD138 7 000-8-13 16 AWG GXL
F29_B BLK 12
7 000-8-14 16 AWG GXL
CONN WIRE
F30_A COLOR GAUGE TYPE BLU 13 065-1 ORG 16 AWG GXL
POS DESIGNATION 8 070-1-6 16 AWG GXL
F30_B BLU 13 065-1-1 ORG 16 AWG GXL
1A 071-14 BLU 16 AWG GXL 8 070-1-7 16 AWG GXL
F31_A 071-7 BLU 16 AWG GXL 14
1A 071-17 BLU 16 AWG GXL
F31_B 071-3 BLU 16 AWG GXL SW32
BLK 15 065-4 ORG 16 AWG GXL
1B 000-8-10 16 AWG GXL
F31_B 071-3-1 BLU 16 AWG GXL CONN WIRE
BLU COLOR GAUGE TYPE 16 065-1-1 ORG 16 AWG GXL
2A 071-3-3 16 AWG GXL POS DESIGNATION
F32_A 071-8 BLU 16 AWG GXL 16 065-1-2 ORG 16 AWG GXL
2B 000-8-9 BLK 16 AWG GXL 1
F32_B 071-3-1 BLU 16 AWG GXL
WH39-F 2 062-12 YEL 16 AWG GXL X20
F32_B 071-3-3 BLU 16 AWG GXL
2 062-12-2 YEL 16 AWG GXL CONN WIRE
F33_A 071-9 BLU 16 AWG GXL CONN WIRE COLOR GAUGE TYPE
COLOR GAUGE TYPE POS DESIGNATION
POS DESIGNATION 3 076-9 GRN 16 AWG GXL
F33_B 071-2 BLU 16 AWG GXL
BRN 1 062-1 YEL 16 AWG GXL
1 073-3 12 AWG GXL 4
F33_B 071-2-1 BLU 16 AWG GXL
BLK 2 061-5 RED 16 AWG GXL
2 000-7-1 12 AWG GXL 5
F34_A 071-10 BLU 16 AWG GXL
BRN 3 061-4 RED 16 AWG GXL
3 073-1 12 AWG GXL 6
F34_B 071-2-1 BLU 16 AWG GXL
BRN BLK 4 062-2 YEL 16 AWG GXL
4 073-2 12 AWG GXL 7 000-8-13 16 AWG GXL
F35_A 071-11 BLU 16 AWG GXL
BLK 5 062-3 YEL 16 AWG GXL
7 000-8-7 16 AWG GXL
F35_B 071-1-3 BLU 16 AWG GXL HV93 YEL
8 070-1-5 BLU 16 AWG GXL 6 062-4-1 16 AWG GXL
F36_A 071-12 BLU 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE BLU 7 051-3 BLU 16 AWG GXL
POS DESIGNATION 8 070-1-6 16 AWG GXL
F36_B 071-1-4 BLU 16 AWG GXL
8 051-5 BLU 16 AWG GXL
F37_A 061-7 RED 16 AWG GXL 1 077-1-1 ORG 16 AWG GXL SW28 9 051-2 BLU 16 AWG GXL
F37_B 061-6-1 RED 16 AWG GXL 2 000-8-4 BLK 16 AWG GXL CONN WIRE 10 051-4 BLU 16 AWG GXL
COLOR GAUGE TYPE
F38_A 061-8 RED 16 AWG GXL POS DESIGNATION
HV31 11 062-9 YEL 16 AWG GXL
F38_B 061-6-2 RED 16 AWG GXL 1
CONN WIRE 12 070-1-1 BLU 16 AWG GXL
COLOR GAUGE TYPE 2 061-8-2 RED 16 AWG GXL
F39_A 061-9 RED 16 AWG GXL POS DESIGNATION
13 076-3 GRN 16 AWG GXL
F39_B 061-6-3 RED 16 AWG GXL 1 062-2-4 YEL 16 AWG GXL 3 071-16 BLU 16 AWG GXL
14 065-2-1 ORG 16 AWG GXL
F40_A 073-5 BRN 16 AWG GXL 2 077-2 ORG 16 AWG GXL 4
15 065-3-1 ORG 16 AWG GXL
F40_B 073-4 BRN 16 AWG GXL 3 077-1-2 ORG 16 AWG GXL SW27 16 052-1 BLU 16 AWG GXL
R11_30 048-2 GRY 16 AWG GXL
WH40 CONN WIRE 17 048-3 GRY 16 AWG GXL
COLOR GAUGE TYPE
R11_85 077-2 ORG 16 AWG GXL POS DESIGNATION
CONN WIRE 18 048-4-1 GRY 16 AWG GXL
R11_85 077-2-1 ORG 16 AWG GXL COLOR GAUGE TYPE 1 070-1 BLU 16 AWG GXL
POS DESIGNATION 19 048-9 GRY 16 AWG GXL
R11_86 000-7-5 BLK 16 AWG GXL BRN 2 061-7 RED 16 AWG GXL
1 074-2 14 AWG GXL 20 048-6 GRY 16 AWG GXL
R11_87 048-3 GRY 16 AWG GXL BRN 3 071-2 BLU 16 AWG GXL
2 074-3 14 AWG GXL 21 048-7 GRY 16 AWG GXL
R11_87a BRN 4 071-3 BLU 16 AWG GXL
3 074-5 14 AWG GXL 22 048-8 GRY 16 AWG GXL
R12_30 5 061-8-1 RED 16 AWG GXL
4 23 048-5 GRY 16 AWG GXL
R12_85 BLK 6 071-5-5 BLU 16 AWG GXL
5 000-6-3 14 AWG GXL 24 007-1 ORG 16 AWG GXL
R12_86 7 071-4 BLU 16 AWG GXL
25 008-1 ORG 16 AWG GXL
WH41-F BLU
R12_87 8 071-6-5 16 AWG GXL GRN
26 076-4 16 AWG GXL
CONN WIRE
R12_87a COLOR GAUGE TYPE
POS DESIGNATION SW19 27 076-5 GRN 16 AWG GXL
X1_31 000-7-4 BLK 16 AWG GXL
1 074-6 BRN 16 AWG GXL CONN WIRE 28 008-2-2 BLU 16 AWG GXL
X1_31 000-7-5 BLK 16 AWG GXL COLOR GAUGE TYPE
BLK POS DESIGNATION 29 073-7 BRN 16 AWG GXL
2 000-6-2 16 AWG GXL
X1_49 071-13 BLU 16 AWG GXL 1 007-1 ORG 16 AWG GXL
2 000-6-5 BLK 16 AWG GXL 30 061-2 RED 16 AWG GXL
X1_49a 071-4 BLU 16 AWG GXL 2 077-1-3 ORG 16 AWG GXL 31
X1_49a 071-4-1 BLU 16 AWG GXL
WH41-R
3 008-1 ORG 16 AWG GXL
X1_C1 CONN WIRE SW10
COLOR GAUGE TYPE 4
POS DESIGNATION
X1_C2 071-15 BLU 16 AWG GXL GRY CONN WIRE
5 048-2 16 AWG GXL COLOR GAUGE TYPE
1 074-7 BRN 16 AWG GXL POS DESIGNATION
6 048-1 GRY 16 AWG GXL
GD139 2 000-6-5 BLK 16 AWG GXL 1
CONN WIRE X21 2 051-3 BLU 16 AWG GXL
COLOR GAUGE TYPE FC65-L1
POS DESIGNATION BLU
CONN WIRE 3 051-5 16 AWG GXL
BLU CONN WIRE COLOR GAUGE TYPE
1A 071-15 16 AWG GXL COLOR GAUGE TYPE POS DESIGNATION
POS DESIGNATION 4
1B 000-8-11 BLK 16 AWG GXL 1 065-1-2 ORG 16 AWG GXL
1 062-10 YEL 8 AWG SXL 5
2A 077-3 ORG 16 AWG GXL 2 062-2-2 YEL 16 AWG GXL 6
2B 000-8-12 BLK 16 AWG GXL X87-3 3 070-1-19 BLU 16 AWG GXL 7 000-8-18 BLK 16 AWG GXL
CONN WIRE 4 062-4-4 YEL 16 AWG GXL BLK
RL68-R COLOR GAUGE TYPE 7 000-8-19 16 AWG GXL
POS DESIGNATION
8 070-1-11 BLU 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE 1 000-5 BLK 6 AWG SGT WH42
POS DESIGNATION 8 070-1-12 BLU 16 AWG GXL
CONN WIRE
1 061-6 RED 10 AWG SXL COLOR GAUGE TYPE
POS DESIGNATION PAL6040
1 061-2 RED 16 AWG GXL
2 000-8-31 BLK 18 AWG GXL

31200360 G5-18A/2505 10-29

 Before S/N TBD
ELECTRICAL

Figure 10-8 Cab Harness

X151 X50A SW35

CONN WIRE CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE
POS DESIGNATION POS DESIGNATION POS DESIGNATION
1 076-8 GRN 16 AWG GXL 1 062-12-2 YEL 16 AWG GXL 1 074-9 BRN 14 AWG GXL
2 076-6 GRN 16 AWG GXL 2 TP CAN CABLE SHLD 18 AWG 2 062-16 YEL 14 AWG GXL
3 076-9 GRN 16 AWG GXL 3 TP CAN CABLE BLK 18 AWG 3 074-8 BRN 14 AWG GXL
4 TP CAN CABLE RED 18 AWG 4
X152
5 076-8 GRN 16 AWG GXL 5 062-15-1 YEL 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE BLU BRN
POS DESIGNATION 6 070-1-20 16 AWG GXL 6 074-7 16 AWG GXL
1 062-12-1 YEL 16 AWG GXL 7 062-14 YEL 16 AWG GXL 7 000-8-23 BLK 16 AWG GXL
2 000-6-9 BLK 16 AWG GXL 8 052-2 WHT 16 AWG GXL 7 000-8-24 BLK 16 AWG GXL
8 070-1-16 BLU 16 AWG GXL
SW18 SW08
8 070-1-17 BLU 16 AWG GXL
CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE
POS DESIGNATION POS DESIGNATION
SW34
1 062-1 YEL 16 AWG GXL 1
CONN WIRE
2 062-3 YEL 16 AWG GXL COLOR GAUGE TYPE
2 POS DESIGNATION
3 048-1 GRY 16 AWG GXL 2 062-3-1 YEL 16 AWG GXL 1 074-4 BRN 14 AWG GXL
4 061-5 RED 16 AWG GXL 3 076-3 GRN 16 AWG GXL 2 062-17 YEL 14 AWG GXL
5 048-4 GRY 16 AWG GXL 4 3 074-1 BRN 14 AWG GXL
6 5 4 074-2 BRN 14 AWG GXL
6 4 074-2-1 BRN 14 AWG GXL
SW12
7 000-8-26 BLK 16 AWG GXL 5 074-1 BRN 14 AWG GXL
CONN WIRE
COLOR GAUGE TYPE 8 6 074-3 BRN 14 AWG GXL
POS DESIGNATION
1 SW26 7 000-8-21 BLK 16 AWG GXL

2 052-1 BLU 16 AWG GXL 7 000-8-22 BLK 16 AWG GXL

CONN WIRE
COLOR GAUGE TYPE
3 061-4 RED 16 AWG GXL POS DESIGNATION 8 070-1-14 BLU 16 AWG GXL
1 062-11 YEL 16 AWG GXL 8 070-1-15 BLU 16 AWG GXL
4
2 071-13 BLU 16 AWG GXL
5
RED
SW33
6 3 061-8-3 16 AWG GXL
CONN WIRE
7 000-8-15 BLK 16 AWG GXL 4 COLOR GAUGE TYPE
POS DESIGNATION
BLK 5 071-4-1 BLU 16 AWG GXL
7 000-8-16 16 AWG GXL 1 074-6 BRN 16 AWG GXL
8 070-1-8 BLU 16 AWG GXL 7
2 062-15 YEL 16 AWG GXL
8 070-1-9 BLU 16 AWG GXL 8 070-1-18 BLU 16 AWG GXL
2 062-15-1 YEL 16 AWG GXL
10 000-8-25 BLK 16 AWG GXL
3
X50B 10 000-8-26 BLK 16 AWG GXL
4 074-2-1 BRN 14 AWG GXL
CONN WIRE 17 071-5-1 BLU 16 AWG GXL
COLOR GAUGE TYPE 5 074-4 BRN 14 AWG GXL
POS DESIGNATION 17 071-5 BLU 16 AWG GXL
6 074-5 BRN 14 AWG GXL
1 000-7-3 BLK 16 AWG GXL 18 071-6-1 BLU 16 AWG GXL
7 000-8-22 BLK 16 AWG GXL
2 062-13 YEL 16 AWG GXL 18 071-6 BLU 16 AWG GXL
7 000-8-23 BLK 16 AWG GXL
3 061-9 RED 16 AWG GXL
SW09 8 070-1-15 BLU 16 AWG GXL
4 074-9 BRN 14 AWG GXL
CONN WIRE 8 070-1-16 BLU 16 AWG GXL
5 074-8 BRN 14 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
6 000-6-4 BLK 14 AWG GXL
1 SW15
7 000-7-2 BLK 16 AWG GXL
2 062-9 YEL 16 AWG GXL CONN WIRE
8 COLOR GAUGE TYPE
3 072-1 BLU 16 AWG GXL POS DESIGNATION

4 1
X22
5 2 051-4 BLU 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE 6 3 051-7 BLU 16 AWG GXL
POS DESIGNATION
BLU 7 000-8-24 BLK 16 AWG GXL 4
1 051-6 16 AWG GXL
BLK 7 000-8-25 BLK 16 AWG GXL 5
2 000-8-3 16 AWG GXL
BLU 8 070-1-17 BLU 16 AWG GXL 6
3 051-7 16 AWG GXL
8 070-1-18 BLU 16 AWG GXL 7 000-8-20 BLK 16 AWG GXL
4 000-8-2 BLK 16 AWG GXL
7 000-8-21 BLK 16 AWG GXL
5 072-1 BLU 16 AWG GXL SW38-F
8 070-1-13 BLU 16 AWG GXL
6 000-8-1 BLK 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE 8 070-1-14 BLU 16 AWG GXL
POS DESIGNATION
X25
B 062-18 YEL 12 AWG GXL SW11
CONN WIRE
COLOR GAUGE TYPE C 073-4 BRN 16 AWG GXL
POS DESIGNATION CONN WIRE
COLOR GAUGE TYPE
H 073-3 BRN 12 AWG GXL POS DESIGNATION
A 071-6-1 BLU 16 AWG GXL
L 073-1 BRN 12 AWG GXL 1
B 071-5-1 BLU 16 AWG GXL
M 073-2 BRN 12 AWG GXL 2 051-2 BLU 16 AWG GXL
C 071-12 BLU 16 AWG GXL
3 051-6 BLU 16 AWG GXL
D 071-11 BLU 16 AWG GXL SW38-AC
4
E 071-10 BLU 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE 5
F 071-9 BLU 16 AWG GXL POS DESIGNATION
A 073-6 BRN 16 AWG GXL 6
G 071-8 BLU 16 AWG GXL
BRN 7 000-8-19 BLK 16 AWG GXL
H 071-7 BLU 16 AWG GXL B 073-5 16 AWG GXL
BLK 7 000-8-20 BLK 16 AWG GXL
J TP CAN CABLE SHLD 18 AWG C 000-6-8 16 AWG GXL
8 070-1-12 BLU 16 AWG GXL
K 071-16 BLU 16 AWG GXL
8 070-1-13 BLU 16 AWG GXL
L 062-14-1 YEL 16 AWG GXL
M 052-2 WHT 16 AWG GXL PAL6050
N 076-7 GRN 16 AWG GXL
O TP CAN CABLE BLK 18 AWG
P TP CAN CABLE RED 18 AWG
Q 076-6 GRN 16 AWG GXL
R 008-2-2 BLU 16 AWG GXL
S
T 078-3 WHT 16 AWG GXL
U 062-4-5 YEL 16 AWG GXL
V 077-3 ORG 16 AWG GXL
W
X

10-30 G5-18A/2505 31200360

Before S/N TBD
ELECTRICAL

Figure 10-8 Cab Harness

Item Part Number Qty. Description Rev.
1001080757 1 CAB HARNESS, (includes all items) K
1 1001117081 1 CONNECTOR
1001114519 7 TERMINAL
2 1001117081 1 CONNECTOR
1001114519 8 TERMINAL
3 1001117081 1 CONNECTOR
1001114519 8 TERMINAL
4 4460312 1 TERMINAL RING, 1/4, 10 AWG
5 1001117106 1 TERMINAL RING, 1/4, 8 AWG
6 8220115 1 TERMINAL RING, 3/8, 6 AWG
7 4460994 1 CONNECTOR
1001114519 2 TERMINAL
8 4460994 1 CONNECTOR
1001114519 3 TERMINAL
9 1001127066 1 CONNECTOR
1001116698 4 TERMINAL
10 4460894 1 CONNECTOR
80604023 1 WEDGE LOCK
4460466 1 PLUG
4460465 5 TERMINAL
11 4460930 1 CONNECTOR
80604025 1 WEDGE LOCK
4460465 8 TERMINAL
12 1001113012 1 CONNECTOR
1001117854 2 TERMINAL
1001116698 2 PLUG
13 4460539 1 CONNECTOR
77363244 1 WEDGE LOCK
4460465 3 TERMINAL
14 4460891 1 CONNECTOR
77363244 1 WEDGE LOCK
4460465 2 TERMINAL
15 1001117119 1 CONNECTOR
3990013 2 DIODE
4460419 5 TERMINAL
16 1001113012 1 CONNECTOR
1001116713 13 TERMINAL
17 1001117119 1 CONNECTOR
4460419 4 TERMINAL
18 4460851 1 CONNCTOR
80604025 1 WEDGE LOCK
4460465 8 TERMINAL
19 4460930 1 CONNECTOR
80604025 1 WEDGE LOCK
4460465 8 TERMINAL
20 4460894 1 CONNECTOR
80604023 1 WEDGE LOCK
4460465 6 TERMINAL

31200360 G5-18A/2505 10-31

 Before S/N TBD
ELECTRICAL

Figure 10-8 Cab Harness

Item Part Number Qty. Description Rev.
21 4460884 1 CONNECTOR
80604021 1 WEDGE LOCK
4460465 4 TERMINAL
22 1001116920 1 CONNECTOR
4640464 30 TERMINAL
4460466 1 PLUG
23 1001118674 1 CONNECTOR
4460465 21 TERMINAL
4460466 3 PLUG
24 1001117081 1 CONNECTOR
1001114519 6 TERMINAL
25 4460894 1 CONNECTOR
80604023 1 WEDGE LOCK
4460465 4 TERMINAL
4460466 2 PLUG
26 Ref FUSE HOLDER ASSY, (see Figure 10-5 for details)
27 4460994 1 CONNECTOR
1001114519 2 TERMINAL
28 1001117081 1 CONNECTOR
1001114519 10 TERMINAL
29 1001117082 1 CONNECTOR
1001114519 11 TERMINAL
30 1001117082 4 CONNECTOR
1001114519 6 TERMINAL
31 1001117082 1 CONNECTOR
1001114519 11 TERMINAL
32 1001117082 2 CONNECTOR
1001114519 10 TERMINAL
33 1001117059 1 CONNECTOR
1001116736 3 TERMINAL
34 1001117080 1 CONNECTOR
1001116737 1 TERMINAL
1001116738 4 TERMINAL
35 1001117079 1 CONNECTOR
1001114519 11 TERMINAL
36 4460891 1 CONNECTOR
80604018 1 WEDGE LOCK
4460465 2 TERMINAL
37 1001116986 1 CONNECTOR
1001116723 4 TERMINAL
38 4460994 1 CONNECTOR
1001114519 2 TERMINAL
39 4461262 1 CONNECTOR
1001107854 3 TERMINAL
40 4460891 1 CONNECTOR
80604018 1 WEDGE LOCK
4460465 2 TERMINAL
N1 NOTE: Ref TERMINAL QUANTITIES FOR ITEMS 30 & 32 ARE FOR A SINGLE
CONNECTOR.

10-32 G5-18A/2505 31200360

Before S/N TBD
ELECTRICAL

Figure 10-8 Cab Harness

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 10-33

 S/N TBD & After
ELECTRICAL

Figure 10-8 Cab Harness

21
X20 FC65-L1 RL68-R
CONN WIRE CONN WIRE CONN WIRE
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE
POS DESIGNATION POS DESIGNATION POS DESIGNATION
X22 X21
1 062-1 YEL 16 AWG GXL 1 062-10 YEL 8 AWG SXL 1 061-6 RED 10 AWG SXL 22
2 061-5 RED 16 AWG GXL
3 061-4 RED 16 AWG GXL X50B
4 062-2 YEL 16 AWG GXL
20
5 062-3 YEL 16 AWG GXL 19 SW12 23
6 062-4-1 YEL 16 AWG GXL
7 051-3 BLU 16 AWG GXL
10
8 051-5 BLU 16 AWG GXL SW19 GD139
16 X50A
9 051-2 BLU 16 AWG GXL
SW27 15
10 051-4 BLU 16 AWG GXL
11 062-9 YEL 16 AWG GXL
GD138
GD17 SW18 18
12 070-1-1 BLU 16 AWG GXL 12 14
13 076-3 GRN 16 AWG GXL
14 065-2-1 ORG 16 AWG GXL SW28
15 065-3-1 ORG 16 AWG GXL
16 052-1 BLU 16 AWG GXL
17 048-3 GRY 16 AWG GXL
18 048-4-1 GRY 16 AWG GXL 13
19 048-9 GRY 16 AWG GXL
20 048-6 GRY 16 AWG GXL
21 048-7 GRY 16 AWG GXL
22 048-8 GRY 16 AWG GXL
23 048-5 GRY 16 AWG GXL SW32
24 007-1 ORG 16 AWG
ORG 16 AWG
GXL
SW14 1
25 008-1 GXL
26 076-4 GRN 16 AWG GXL
27 076-5 GRN 16 AWG GXL
28 008-2-2 BLU 16 AWG GXL
29 073-7 BRN 16 AWG GXL
9 SW13
30 061-2 RED 16 AWG GXL
31 2
WH41-F 17
6 RL68-R
WH40 X25
WH40
CONN WIRE WH41-R 4
POS DESIGNATION
COLOR GAUGE TYPE
8 FC65-L1 X20
1 074-2 BRN 14 AWG GXL 7 11
2 074-3 BRN 14 AWG GXL
3 074-5 BRN 14 AWG GXL 3
4
5 000-6-3 BLK 14 AWG GXL X87-3

WH41-F 5
CONN WIRE WH41-R WH39-F
COLOR GAUGE TYPE CONN WIRE
POS DESIGNATION COLOR GAUGE TYPE
POS DESIGNATION CONN WIRE
1 074-6 BRN 16 AWG GXL COLOR GAUGE TYPE
1 074-7 BRN 16 AWG GXL POS DESIGNATION
2 000-6-2 BLK 16 AWG GXL 1 073-1 BRN 14 AWG GXL
2 000-6-5 BLK 16 AWG GXL
2 000-6-5 BLK 16 AWG GXL 2 000-7-1 BLK 14 AWG GXL
3 073-3 BRN 14 AWG GXL
4 073-2 BRN 14 AWG GXL

SW35 SW38-AC
CONN WIRE
COLOR GAUGE TYPE
28 SW11 POS DESIGNATION
FC29 SW38-F 38 A 073-6 BRN 16 AWG GXL
24 SW34 B 073-5 BRN 16 AWG GXL
SW16 SW08
27 29 32 28 C 000-6-8 BLK 16 AWG GXL

25 SW36 SW10 SW15 SW38-AC HV31

SW33 33 CONN WIRE
WH42 26 SW09 POS DESIGNATION
COLOR GAUGE TYPE

28 30 31 SW26 1 062-2-4 YEL 16 AWG GXL

28 2
3
077-2
077-1-2
ORG 16 AWG
ORG 16 AWG
GXL
GXL

36
HV93

37

HV31

WH39-F
SW38-F
WH42 SW35 CONN WIRE
COLOR GAUGE TYPE WH39-AC
CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE CONN WIRE
COLOR GAUGE TYPE
POS
B
DESIGNATION
062-18 YEL 12 AWG GXL
34
1 061-2 RED 16 AWG GXL
POS
1
DESIGNATION
074-9 BRN 14 AWG GXL
C 073-4 BRN 16 AWG GXL 35
2 000-8-31 BLK 16 AWG GXL H 073-3 BRN 14 AWG GXL
2 062-16 YEL 14 AWG GXL
L 073-1 BRN 14 AWG GXL
3 074-8 BRN 14 AWG GXL
SW28 4
M 073-2 BRN 14 AWG GXL

CONN WIRE
COLOR GAUGE TYPE
5 062-15-1 YEL 16 AWG GXL HV93
POS DESIGNATION 6 074-7 BRN
BLK
16 AWG GXL WH39-AC CONN WIRE
POS DESIGNATION
COLOR GAUGE TYPE
1 7 000-8-23 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE 1 077-1-1 ORG 16 AWG GXL
2 061-8-2 RED 16 AWG GXL 7 000-8-24 BLK 16 AWG GXL POS DESIGNATION
3 071-16 BLU 16 AWG GXL 8 070-1-16 BLU 16 AWG GXL 1 073-6 BRN 16 AWG GXL 2 000-8-4 BLK 16 AWG GXL
4 8 070-1-17 BLU 16 AWG GXL 2 073-7 BRN 16 AWG GXL PAL5990

10-34 G5-18A/2505 31200360

S/N TBD & After
ELECTRICAL

Figure 10-8 Cab Harness

SW32 X25 GD139

CONN WIRE CONN WIRE CONN WIRE
SW26
COLOR GAUGE TYPE COLOR GAUGE TYPE COLOR GAUGE TYPE CONN WIRE
POS DESIGNATION POS DESIGNATION POS DESIGNATION COLOR GAUGE TYPE
BLU POS DESIGNATION
1 1 1A 071-15 16 AWG GXL
1 062-11 YEL 16 AWG GXL
2 062-12 YEL 16 AWG GXL 2 071-6-1 BLU 16 AWG GXL 1B 000-8-11 BLK 16 AWG GXL
2 071-13 BLU 16 AWG GXL
2 062-12-2 YEL 16 AWG GXL 3 071-5-1 BLU 16 AWG GXL 2A 077-3 ORG 16 AWG GXL
3 061-8-3 RED 16 AWG GXL
3 076-9 GRN 16 AWG GXL 4 071-12 BLU 16 AWG GXL 2B 000-8-12 BLK 16 AWG GXL
BLU 4
4 5 071-11 16 AWG GXL
5 6 071-10 BLU 16 AWG GXL SW14 5 071-4-1 BLU 16 AWG GXL
BLU 7
6 7 071-9 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE 8 070-1-18 BLU 16 AWG GXL
7 000-8-13 BLK 16 AWG GXL 8 071-8 BLU 16 AWG GXL POS DESIGNATION
1 10 000-8-25 BLK 16 AWG GXL
7 000-8-7 BLK 16 AWG GXL 9 071-7 BLU 16 AWG GXL
2 062-3-1 YEL 16 AWG GXL 10 000-8-26 BLK 16 AWG GXL
8 070-1-5 BLU 16 AWG GXL 10 077-3 ORG 16 AWG GXL
3 076-4 GRN 16 AWG GXL 17 071-5 BLU 16 AWG GXL
8 070-1-6 BLU 16 AWG GXL 11 071-16 BLU 16 AWG GXL
4 17 071-5-1 BLU 16 AWG GXL
12 008-2-2 BLU 16 AWG GXL
SW13 13 CAN SHIELD 18 AWG SHLD 5 000-8-6 BLK 16 AWG GXL 18 071-6 BLU 16 AWG GXL
6 076-5 GRN 16 AWG GXL 18 071-6-1 BLU 16 AWG GXL
CONN WIRE 16 076-8 GRN 16 AWG GXL
COLOR GAUGE TYPE BLK
POS DESIGNATION 17 076-9 GRN 16 AWG GXL 7 000-8-14 16 AWG GXL
1 077-1 ORG 16 AWG GXL 18 LSI SHIELD 18 AWG SHLD 7 000-8-15 BLK 16 AWG GXL SW08
2 062-2-1 YEL 16 AWG GXL BLU 8 070-1-7 BLU 16 AWG GXL CONN WIRE
19 LSI PWR 18 AWG COLOR GAUGE TYPE
POS DESIGNATION
3 077-2-1 ORG 16 AWG GXL 22 076-7 GRN 16 AWG GXL 8 070-1-8 BLU 16 AWG GXL
1
3 077-2-2 ORG 16 AWG GXL 23 085-1 BLU 16 AWG GXL
2 062-3 YEL 16 AWG GXL
4 24 CAN LO BLK 18 AWG SW27 2 062-3-1 YEL 16 AWG GXL
5 25 CAN HI RED 18 AWG CONN WIRE
COLOR GAUGE TYPE 3 076-3 GRN 16 AWG GXL
6 26 062-14-1 YEL 16 AWG GXL POS DESIGNATION
4
7 000-8-13 BLK 16 AWG GXL 27 052-2 WHT 16 AWG GXL 1 070-1 BLU 16 AWG GXL
5
7 000-8-14 BLK 16 AWG GXL 28 2 061-7 RED 16 AWG GXL
6
8 070-1-6 BLU 16 AWG GXL 29 062-4-5 YEL 16 AWG GXL 3 071-2 BLU 16 AWG GXL
7 000-8-26 BLK 16 AWG GXL
8 070-1-7 BLU 16 AWG GXL 30 LSI 1 RED 18 AWG 4 071-3 BLU 16 AWG GXL
8
31 LSI 2 BLK 18 AWG 5 061-8-1 RED 16 AWG GXL
SW10 6 071-5-5 BLU 16 AWG GXL
SW09
CONN WIRE
COLOR GAUGE TYPE
SW36 7 071-4 BLU 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION 8 071-6-5 BLU 16 AWG GXL POS DESIGNATION
CONN WIRE
COLOR GAUGE TYPE
1 POS DESIGNATION 1
2 051-3 BLU 16 AWG GXL 1 SW12 2 062-9 YEL 16 AWG GXL
3 051-5 BLU 16 AWG GXL 2 062-2-5 YEL 16 AWG GXL CONN WIRE 3 072-1 BLU 16 AWG GXL
COLOR GAUGE TYPE
4 3 076-7 GRN 16 AWG GXL POS DESIGNATION 4
5 4 065-1 ORG 16 AWG GXL 1 5
6 5 062-2-3 YEL 16 AWG GXL 2 052-1 BLU 16 AWG GXL 6
7 000-8-18 BLK 16 AWG GXL 5 062-2-4 YEL 16 AWG GXL 3 061-4 RED 16 AWG GXL 7 000-8-24 BLK 16 AWG GXL
7 000-8-19 BLK 16 AWG GXL 6 065-4-2 ORG 16 AWG GXL 4 7 000-8-25 BLK 16 AWG GXL
8 070-1-11 BLU 16 AWG GXL 7 000-8-16 BLK 16 AWG GXL 5 8 070-1-17 BLU 16 AWG GXL
8 070-1-12 BLU 16 AWG GXL 7 000-8-17 BLK 16 AWG GXL 6 8 070-1-18 BLU 16 AWG GXL
8 070-1-10 BLU 16 AWG GXL 7 000-8-15 BLK 16 AWG GXL
SW16 8 070-1-9 BLU 16 AWG GXL 7 000-8-16 BLK 16 AWG GXL SW15
8 070-1-8 BLU 16 AWG GXL CONN WIRE
CONN WIRE COLOR GAUGE TYPE
COLOR GAUGE TYPE POS DESIGNATION
POS DESIGNATION SW19 8 070-1-9 BLU 16 AWG GXL
1
3 CONN WIRE
6 065-3 ORG 16 AWG GXL POS DESIGNATION
COLOR GAUGE TYPE X21 2 051-4 BLU 16 AWG GXL
9 000-8-17 BLK 16 AWG GXL 1 007-1 ORG 16 AWG GXL 3 051-7 BLU 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE 4
9 000-8-18 BLK 16 AWG GXL 2 077-1-3 ORG 16 AWG GXL POS DESIGNATION
10 070-1-10 BLU 16 AWG GXL 3 008-1 ORG 16 AWG GXL 1 065-1-2 ORG 16 AWG GXL 5
10 070-1-11 BLU 16 AWG GXL 4 2 062-2-2 YEL 16 AWG GXL 6
11 065-2 ORG 16 AWG GXL 5 048-2 GRY 16 AWG GXL 3 070-1-19 BLU 16 AWG GXL 7 000-8-20 BLK 16 AWG GXL
12 6 048-1 GRY 16 AWG GXL 4 062-4-4 YEL 16 AWG GXL 7 000-8-21 BLK 16 AWG GXL
13 065-1 ORG 16 AWG GXL 8 070-1-13 BLU 16 AWG GXL
13 065-1-1 ORG 16 AWG GXL GD17 X22 8 070-1-14 BLU 16 AWG GXL
14 CONN WIRE CONN WIRE
COLOR GAUGE TYPE
15 065-4 ORG 16 AWG GXL POS DESIGNATION
COLOR GAUGE TYPE POS DESIGNATION SW34
16 065-1-1 ORG 16 AWG GXL 1 062-4-3 YEL 16 AWG GXL 1 051-6 BLU 16 AWG GXL CONN WIRE
COLOR GAUGE TYPE
16 065-1-2 ORG 16 AWG GXL 2 070-1-2 BLU 16 AWG GXL 2 000-8-3 BLK 16 AWG GXL POS DESIGNATION
GRY 3 051-7 BLU 16 AWG GXL 1 074-4 BRN 14 AWG GXL
3 048-6 16 AWG GXL
SW11 4 048-9 GRY 16 AWG GXL 4 000-8-2 BLK 16 AWG GXL 2 062-17 YEL 14 AWG GXL
CONN WIRE BLK 5 072-1 BLU 16 AWG GXL 3 074-1 BRN 14 AWG GXL
5 000-8-8 16 AWG GXL
COLOR GAUGE TYPE BLK 4 074-2 BRN 14 AWG GXL
POS DESIGNATION 6 048-8 GRY 16 AWG GXL 6 000-8-1 16 AWG GXL
1 ORG 16 AWG 4 074-2-1 BRN 14 AWG GXL
7 077-2-2 GXL
2 051-2 BLU 16 AWG GXL 8 048-5 GRY 16 AWG GXL
X50B 5 074-1 BRN 14 AWG GXL
3 051-6 BLU 16 AWG GXL GRY 16 AWG CONN WIRE 6 074-3 BRN 14 AWG GXL
9 048-7 GXL COLOR GAUGE TYPE
4 ORG 16 AWG POS DESIGNATION 7 000-8-21 BLK 16 AWG GXL
10 065-3-2 GXL
5 1 000-7-3 BLK 16 AWG GXL 7 000-8-22 BLK 16 AWG GXL
11 048-4-2 GRY 16 AWG GXL
6 2 062-13 YEL 16 AWG GXL 8 070-1-14 BLU 16 AWG GXL
12
7 000-8-19 BLK 16 AWG GXL 3 061-9 RED 16 AWG GXL 8 070-1-15 BLU 16 AWG GXL
13
7 000-8-20 BLK 16 AWG GXL 4 074-9 BRN 14 AWG GXL
14 065-4-1 ORG 16 AWG GXL
8 070-1-12 BLU 16 AWG GXL 5 074-8 BRN 14 AWG GXL
8 070-1-13 BLU 16 AWG GXL
15 065-2-2 ORG 16 AWG GXL
6 000-6-4 BLK 14 AWG GXL SW33
7 052-2 WHT 16 AWG GXL CONN WIRE
SW18 8 062-14 YEL 16 AWG GXL
POS DESIGNATION
COLOR GAUGE TYPE
GD138 CONN WIRE
1 074-6 BRN 16 AWG GXL
COLOR GAUGE TYPE
CONN
POS
WIRE
DESIGNATION
COLOR GAUGE TYPE
POS DESIGNATION X50A 2 062-15 YEL
YEL
16 AWG GXL
1 062-1 YEL 16 AWG GXL 2 062-15-1 16 AWG GXL
1A 071-14 BLU 16 AWG GXL CONN WIRE
2 COLOR GAUGE TYPE 3
POS DESIGNATION
1A 071-17 BLU 16 AWG GXL 3 048-1 GRY 16 AWG GXL 4 074-2-1 BRN 14 AWG GXL
1 062-12-2 YEL 16 AWG GXL
1B 000-8-10 BLK 16 AWG GXL 4 061-5 RED 16 AWG GXL 5 074-4 BRN 14 AWG GXL
2 076-8 GRN 16 AWG GXL
2A 071-3-3 BLU 16 AWG GXL 5 048-4 GRY 16 AWG GXL 6 074-5 BRN 14 AWG GXL
3 000-7-2 BLK 16 AWG GXL
2B 000-8-9 BLK 16 AWG GXL 6 7 000-8-22 BLK 16 AWG GXL
4
7 000-8-23 BLK 16 AWG GXL
5 LSI SHIELD 18 AWG SHLD
8 070-1-15 BLU 16 AWG GXL
X87-3 6
7
LSI 1
LSI 2
RED
BLK
18
18
AWG
AWG
8 070-1-16 BLU 16 AWG GXL
CONN WIRE
COLOR GAUGE TYPE 8 LSI PWR BLU 18 AWG
POS DESIGNATION PAL5980
1 000-5 BLK 6 AWG SGT 9 085-1 BLU 16 AWG GXL
10 CAN SHIELD 18 AWG SHLD
11 CAN HI RED 18 AWG
12 CAN LO BLK 18 AWG

31200360 G5-18A/2505 10-35

 S/N TBD & After
ELECTRICAL

Figure 10-8 Cab Harness

Item Part Number Qty. Description Rev.
1001122248 1 CAB HARNESS, (includes all items) B
1 1001117081 1 CONNECTOR
1001114519 7 TERMINAL
2 1001117081 1 CONNECTOR
1001114519 8 TERMINAL
3 1001117106 1 TERMINAL RING, 1/4, 8 AWG
4 4460312 1 TERMINAL RING, 1/4, 10 AWG
5 8220115 1 TERMINAL RING, 3/8, 6 AWG
6 4460994 1 CONNECTOR
1001114519 3 TERMINAL
7 4460994 1 CONNECTOR
1001114519 2 TERMINAL
8 1001127066 1 CONNECTOR
4460259 4 TERMINAL
9 1001117081 1 CONNECTOR
1001114519 8 TERMINAL
10 4460930 1 CONNECTOR
80604025 1 WEDGE LOCK
4460465 8 TERMINAL
11 1001116920 1 CONNECTOR
4640464 30 TERMINAL
4460466 1 PLUG
12 4460894 1 CONNECTOR
80604023 1 WEDGE LOCK
4460466 1 PLUG
4460465 5 TERMINAL
13 1001113012 1 CONNECTOR
1001117854 2 TERMINAL
1001116698 2 PLUG
14 1001113012 1 CONNECTOR
1001116713 13 TERMINAL
15 1001117119 1 CONNECTOR
3990013 2 DIODE
4460419 5 TERMINAL
16 1001117119 1 CONNECTOR
4460419 4 TERMINAL
17 NSS 1 CONNECTOR
4460465 25 TERMINAL
4460466 2 PLUG
18 4460894 1 CONNECTOR
80604023 1 WEDGE LOCK
4460465 4 TERMINAL
4460466 2 PLUG
19 1001117081 1 CONNECTOR
1001114519 6 TERMINAL
20 4460884 1 CONNECTOR
80604021 1 WEDGE LOCK
4460465 4 TERMINAL

10-36 G5-18A/2505 31200360

S/N TBD & After
ELECTRICAL

Figure 10-8 Cab Harness

Item Part Number Qty. Description Rev.
21 4460894 1 CONNECTOR
80604023 1 WEDGE LOCK
4460465 6 TERMINAL
22 4460851 1 CONNCTOR
80604025 1 WEDGE LOCK
4460465 8 TERMINAL
23 4460933 1 CONNECTOR
80604016 1 WEDGE LOCK
4460466 1 PLUG
4460465 11 TERMINAL
24 Ref FUSE HOLDER ASSY, (see Figure 10-5 for details)
25 4460994 1 CONNECTOR
1001114519 2 TERMINAL
26 1001117081 1 CONNECTOR
1001114519 10 TERMINAL
27 1001117082 1 CONNECTOR
1001114519 11 TERMINAL
28 1001117082 4 CONNECTOR
1001114519 6 TERMINAL
29 1001117082 1 CONNECTOR
1001114519 11 TERMINAL
30 1001117082 2 CONNECTOR
1001114519 10 TERMINAL
31 1001117059 1 CONNECTOR
1001116736 3 TERMINAL
32 1001117080 1 CONNECTOR
1001116737 1 TERMINAL
1001116738 4 TERMINAL
33 1001117079 1 CONNECTOR
1001114519 11 TERMINAL
34 1001119032 1 CONNECTOR
4460268 4 TERMINAL
35 4460994 1 CONNECTOR
1001114519 2 TERMINAL
36 4460891 1 CONNECTOR
80604018 1 WEDGE LOCK
4460465 2 TERMINAL
37 4461262 1 CONNECTOR
1001107854 3 TERMINAL
38 1001117082 1 CONNECTOR
1001114519 4 TERMINAL

N1 NOTE: Ref TERMINAL QUANTITIES FOR ITEMS 28 & 30 ARE FOR A SINGLE
CONNECTOR.

31200360 G5-18A/2505 10-37

 ELECTRICAL

Figure 10-9 Cab Roof Harness

GD102
5

X50B
1
2 S173
X50A

2
3
GD30-S
GD30+
12
12
12 GD30-

MS116-GRY

MS116-BRN
11

WH114-G LB107-G
6 LB107
WH114-W

4
8 6 WH115-G

4 10 MS117+
4
7
WH115-W
WH115-P

S119 S123
10 9
MS117-
S121 S122

MS118+

9 PAL4602
MS118-

10-38 G5-18A/2505 31200360

 ELECTRICAL

Figure 10-9 Cab Roof Harness

Item Part Number Qty. Description Rev.
1001080758 1 CAB ROOF HARNESS, (includes all items) G
1 NSS 1 CONNECTOR
2 91503106 2 WEDGE LOCK
3 4460931 1 CONNECTOR, (includes item 2)
4 4460260 4 CONNECTOR
5 1001116994 1 CONNECTOR
6 8220007 2 RING TERMINAL
7 1001116984 1 CONNECTOR
8 1001116985 1 CONNECTOR
9 1001117002 2 HOUSING
10 1001116995 2 FEMALE COVER
11 4460994 1 2 WAY 90 DEG. CONNECTOR
12 4460185 3 CONNECTOR

31200360 G5-18A/2505 10-39

 Before S/N 0160037441
ELECTRICAL

Figure 10-10 Roof Worklight Harness

X105-N

3 X105-P

1
2 4

S110
X22 S111

X106-P

3 X106-NT

X104-N
3
X104-P X103-N
3
4
4
S112
S113
X103-P

5 MS109 PAL4671

10-40 G5-18A/2505 31200360

Before S/N 0160037441
ELECTRICAL

Figure 10-10 Roof Worklight Harness

Item Part Number Qty. Description Rev.
1001080865 1 ROOF WORKLIGHT HARNESS, (includes all items) C
1 4460899 1 CONNECTOR
2 91503104 1 LOCK TERMINAL
3 1001117004 4 CONNECTOR
4 4460260 4 HOUSING TERMINAL
5 4460994 1 2 WAY 90 DEGREE CONNECTOR

31200360 G5-18A/2505 10-41

 S/N 0160037441 & After
ELECTRICAL

Figure 10-10 Roof Worklight Harness

OPEN CAB
TO FRONT RIGHT WORKLIGHT

2 LB105
LB105 CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
FRONT OF 1 051-6-1 BLU 16 AWG GXL
CAB 2 000-8-27 BLK 16 AWG GXL
TO BEACON LIGHT

MS30
CONN WIRE
COLOR GAUGE TYPE
2 POS DESIGNATION
1 072-1 BLU 16 AWG GXL
LB106
2 000-8-1 BLK 16 AWG GXL
TO REAR LEFT WORKLIGHT

X104
X103
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
X22 MS30 1 051-7-2 BLU 16 AWG GXL
3 2 000-8-30 BLK 16 AWG GXL
1 4 TO CAB HARNESS

X22
TO FRONT LEFT WORKLIGHT X103 CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
LB106 1 051-6 BLU 16 AWG GXL
CONN WIRE 2 000-8-3 BLK 16 AWG GXL
COLOR GAUGE TYPE
POS DESIGNATION 3 3 051-7 BLU 16 AWG GXL
1 051-6-2 BLU 16 AWG GXL 4 000-8-2 BLK 16 AWG GXL
2 000-8-28 BLK 16 AWG GXL 5 072-1 BLU 16 AWG GXL
6 000-8-1 BLK 16 AWG GXL
TO REAR RIGHT WORKLIGHT

X104
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
1 051-7-1 BLU 16 AWG GXL
2 000-8-29 BLK 16 AWG GXL

ENCLOSED CAB

102
X105
FRONT OF TO FRONT RIGHT WORKLIGHT
CAB
X105
CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
1 051-6-1 BLU 16 AWG GXL
102 2 000-8-27 BLK 16 AWG GXL
X106 TO REAR LEFT WORKLIGHT

X103
CONN WIRE
COLOR GAUGE TYPE
X104 POS DESIGNATION
1 051-7-2 BLU 16 AWG GXL
X22 MS109 2 000-8-30 BLK 16 AWG GXL

102 TO FRONT LEFT WORKLIGHT

103 X106
101 CONN WIRE
COLOR GAUGE TYPE
POS DESIGNATION
X103
1 051-6-2 BLU 16 AWG GXL
TO REAR RIGHT WORKLIGHT
2 000-8-28 BLK 16 AWG GXL
X104
TO CAB HARNESS
CONN WIRE
COLOR GAUGE TYPE 102
POS DESIGNATION
1 051-7-1 BLU 16 AWG GXL
X22
CONN WIRE
2 000-8-29 BLK 16 AWG GXL COLOR GAUGE TYPE
POS DESIGNATION
1 051-6 BLU 16 AWG GXL
TO BEACON LIGHT
2 000-8-3 BLK 16 AWG GXL
MS109 3 051-7 BLU 16 AWG GXL
CONN WIRE 4 000-8-2 BLK 16 AWG GXL
COLOR GAUGE TYPE
POS DESIGNATION 5 072-1 BLU 16 AWG GXL
1 072-1 BLU 16 AWG GXL 6 000-8-1 BLK 16 AWG GXL
2 000-8-1 BLK 16 AWG GXL
PAL6070

10-42 G5-18A/2505 31200360

S/N 0160037441 & After
ELECTRICAL

Figure 10-10 Roof Worklight Harness

Item Part Number Qty. Description Rev.
1001111156 1 ROOF WORKLIGHT HARNESS, (open cab, if equipped), C
(includes items 1 thru 4)
1 4460899 1 CONNECTOR, (includes wedge lock)
80604022 1 WEDGE LOCK
4460464 6 TERMINAL
2 4461115 2 CONNECTOR
1001103564 2 WEDGE LOCK
4460746 4 TERMINAL
4460458 4 SEAL
3 4460891 2 CONNECTOR, (includes wedge lock)
80604018 2 WEDGE LOCK
4460465 4 TERMINAL
4 4460994 1 CONNECTOR
1001104519 2 TERMINAL

1001109566 1 ROOF WORKLIGHT HARNESS, (enclosed cab, if equipped), B

(includes items 101 thru 103)
101 4460899 1 CONNECTOR, (includes wedge lock)
80604022 1 WEDGE LOCK
4460464 6 TERMINAL
102 4460891 4 CONNECTOR, (includes wedge lock)
80604018 4 WEDGE LOCK
4460465 16 TERMINAL
103 4460994 1 CONNECTOR
1001104519 2 TERMINAL

31200360 G5-18A/2505 10-43

 ELECTRICAL

Figure 10-11 Boom Worklight Harness

LB73

1 3
2 4
3
4
S91 S95
X88

LB74 PAL4681

10-44 G5-18A/2505 31200360

 ELECTRICAL

Figure 10-11 Boom Worklight Harness

Item Part Number Qty. Description Rev.
1001080656 1 BOOM WORKLIGHT HARNESS, (includes all items) C
1 4460897 1 CONNECTOR
2 80604017 1 WEDGE LOCK
3 4461115 2 CONNECTOR
4 1001103564 2 TERMINAL

31200360 G5-18A/2505 10-45

 ELECTRICAL

Figure 10-12 AC System Harness

WH99
2

3 SN137-2
1
X136

SN137-1
3
PAL4631

10-46 G5-18A/2505 31200360

 ELECTRICAL

Figure 10-12 AC System Harness

Item Part Number Qty. Description Rev.
1001080733 1 AC SYSTEM HARNESS, (includes all items) B
1 1001117004 1 CONNECTOR
2 70021712 1 TERMINAL
3 4460260 2 HOUSING TERMINAL

31200360 G5-18A/2505 10-47

 2505 Before S/N TBD
ELECTRICAL

Figure 10-13 Boom Aux Harness

1
2

X1
X1 PAL4641

10-48 G5-18A/2505 31200360

2505 Before S/N TBD
ELECTRICAL

Figure 10-13 Boom Aux Harness

Item Part Number Qty. Description Rev.
1001080397 1 BOOM AUX HARNESS, (includes all items) A
1 80484072 1 CONNECTOR
2 7026408 1 CONNECTOR

31200360 G5-18A/2505 10-49

 Before S/N 0160042694
ELECTRICAL

Figure 10-14 LSI Timer Install

AUS - 2505

102
104 103 4
3
105 2
1

101

PAL5090

10-50 G5-18A/2505 31200360

Before S/N 0160042694
ELECTRICAL

Figure 10-14 LSI Timer Install

Item Part Number Qty. Description Rev.
1001107115 Ref LSI TIMER INSTALLATION, (AUS-2505), C
(not available to order, see items 1 thru 5 for service
1 0641412 1 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
2 4711400 1 WASHER, 1/4
3 8305624 1 HEX LOCKNUT, 1/4-20
4 1001106876 1 TIME DELAY RELAY
5 1001106951 1 LSI INTERFACE HARNESS, (includes items 101 thru 105) A
101 4460260 4 CONNECTOR
102 4460897 1 CONNECTOR
103 80604017 1 LOCKING WEDGE
104 4460536 1 CONNECTOR
105 91503104 1 LOCKING WEDGE

31200360 G5-18A/2505 10-51

 S/N 0160042694 & After
ELECTRICAL

Figure 10-15 Speedometer Sensor Installation

2505

1
PAL5670
2

10-52 G5-18A/2505 31200360

2505 S/N 0160042694 & After
ELECTRICAL

Figure 10-15 Speedometer Sensor Installation

Item Part Number Qty. Description Rev.
1001081068 Ref SPEEDOMETER SENSOR INSTALLATION, (not available to order, see items 1 E
thru 2 for service)
1 1001081086 1 SPEEDOMETER SENSOR
2 10837724 1 WASHER SEAL

31200360 G5-18A/2505 10-53

 Before S/N 0160042694
ELECTRICAL

Figure 10-16 LSI Installation

2505

7
4
5
6
PAL5240

10-54 G5-18A/2505 31200360

Before S/N 0160042694
ELECTRICAL

Figure 10-16 LSI Installation

Item Part Number Qty. Description Rev.
1001080650 Ref LSI INSTALLATION, (not available to order, see items 4 thru 7 for service) E
4 0771016 2 HEX HD CAPSCREW, M10X40, GR10.9
5 4812000 2 WASHER, 10mm
6 1001099060 1 REAR AXLE LSI SENSOR
7 1001102594 1 LSI HARNESS

31200360 G5-18A/2505 10-55

 S/N 0160042694 & After
ELECTRICAL

Figure 10-17 LSI Axle Sensor and Boom Proximity Sensor Installation

2505

107 108
104 106 202
103
101 202
102 105

109

201 X160
X160 CONNECTS TO X98
FRAME OPTIONS HARNESS

3
1 2
4
5

PAL5890

10-56 G5-18A/2505 31200360

S/N 0160042694 & After
ELECTRICAL

Figure 10-17 LSI Axle Sensor and Boom Proximity Sensor Installation
Item Part Number Qty. Description Rev.
1001131864 Ref LSI AXLE SENSOR INSTALLATION, (not available to order, see items 1 thru 5) A
1 1001129370 1 REAR AXLE LSI SENSOR
2 1001009092 2 HARD WASHER
3 5272011 2 HEX SOCKET HD SCREW, M10X35, GR12.9
4 1001125465 AR LOCTITE® 7063TM
5 1001129425 AR LOCTITE® ADHESIVE & ACTIVATOR

1001130475 Ref BOOM PROXIMITY SENSOR INSTALLATION, C

(not available to order, see items 101 thru 109)
101 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
102 3310805 4 HEX LOCKNUT, 8-32, GR2
103 3930812 4 SOCKET HD CAPSCREW, 8-32X3/4
104 4711400 2 WASHER, 1/4
105 4750800 4 WASHER
106 1001121021 2 PROXIMITY SENSOR
107 1001121953 2 PROXIMITY SENSOR SHIM
108 1001122290 1 BOOM PROXIMITY SENSOR BRACKET
109 1001129801 1 LSI BOOM SENSOR HARNESS, (includes items 201 & 202) A
201 4460899 1 CONNECTOR
80604022 1 WEDGE LOCK
4460464 6 TERMINAL
202 4461262 1 CONNECTOR
1001107854 3 TERMINAL

31200360 G5-18A/2505 10-57

 ELECTRICAL

This Page Intentionally Left Blank

10-58 G5-18A/2505 31200360

 SECTION 11
DECALS

31200360 G5-18A/2505
 DECALS

Figure 11-1 Frame & Boom Decals

303
9 307
301 21 17
1
16
17 305

13
19

9 17
304
18

3
20
13
6
101

1
1
2
2
76 15 302 15

PAL4322

11-2 G5-18A/2505 31200360

 DECALS

Figure 11-1 Frame & Boom Decals

A
ISO
201 24
202
203 13

A
308
251 204 301 303
17
305 A B
1
17
304 24
2
4

1057 17 2505

5 4
3
2

XXXXX
1 10
7
401 XXX 12
501 19
601
701
801
901
1001
26
29 14
11

VIEW OF VIEW A-A

8
BATTERY COVER 23 102
25

27

5 PAL4354

31200360 G5-18A/2505 11-3

 DECALS

Figure 11-1 Frame & Boom Decals

Item Part Number Qty. Description Rev.
1001081054 Ref ISO COMMON DECAL INSTALLATION, (CE), (ANSI, if equipped), I
(not available to order, see items 1 thru 29 for service)
1001081103 Ref ASME COMMON DECAL INSTALLATION, (ANSI, if equipped), H
(not available to order, see items 1 thru 3, 5, 7, 9 thru 14, 16, 20, 21,
23 thru 27, 29 & 101 thru 102 for service)
1001119045 Ref AUS COMMON DECAL INSTALLATION, (AUS), (not available to order, see B
items 1 thru 5, 7 thru 21, 23 thru 25, 27 thru 30 & 76 for service)
1 1701500 4 LIFT DECAL
2 1702300 4 TIE DOWN DECAL
3 1706098 1 ETHER START WARNING DECAL, (ISO & AUS)
1706300 1 ETHER START WARNING DECAL, (ASME)
4 1706209 1 PARK BRAKE DECAL, (ISO & AUS)
5 1706281 1 BATTERY WARNING DECAL, (ISO & AUS)
1706296 1 BATTERY WARNING DECAL, (ASME)
6 1706282 1 CARRY PERSONNEL DECAL, (ISO)
7 1706283 1 DO NOT JUMP DECAL, (ISO & AUS)
1706851 1 DO NOT JUMP DECAL, (ASME)
8 1706284 1 ELECTROCUTION HAZARD DECAL, (ISO & AUS)
9 1706285 2 MOVING PARTS DECAL, (ISO & AUS)
1706301 2 ROTATING PART WARNING DECAL, (ASME)
10 1706287 1 READ MANUAL DECAL, (ISO & AUS)
1706303 1 READ MANUAL DECAL, (ASME)
11 1706288 1 TIP OVER WARNING DECAL, (ISO & AUS)
1706306 1 TIP OVER WARNING DECAL, (ASME)
12 1706289 1 VEHICLE ROLL AWAY DECAL, (ISO & AUS)
1706767 1 VEHICLE ROLL AWAY DECAL, (ASME)
13 1706292 3 PINCH POINT DECAL, (ISO & AUS)
1706302 3 PINCH POINT DECAL, (ASME)
14 1706293 1 RUN-OVER HAZARD DECAL, (ISO & AUS)
1706304 1 RUN-OVER HAZARD DECAL, (ASME)
15 3931579 2 REFLECTOR, (ISO & AUS)
16 4100181 1 HYDRAULIC OIL FILL DECAL
17 3700016 6 REFLECTOR, (ISO & AUS)
18 8005670 1 READ OPERATORS MANUAL DECAL, (ISO)
19 8005671 2 CYLINDER LOCK WARNING DECAL, (ISO & AUS)
20 8005870 1 EMERGENCY EXIT DECAL
21 91563220 1 OIL LEVEL DECAL
23 1001092877 1 CRUSH HAZARD WARNING DECAL, (ISO & AUS)
1706850 1 CRUSH HAZARD WARNING DECAL, (ASME)
24 1001092878 1 NO RIDERS DECAL, (ISO & AUS)
1706768 1 NO RIDERS DECAL, (ASME)
25 1001097475 1 FUSE COVER DECAL
26 1001099710 1 MAINTENCE CHART, (ASME), (CE & AUS Before S/N 0160042694)
1001138089 1 MAINTENCE CHART, (CE & AUS S/N 0160042694 & After)
27 1001101071 1 JOYSTICK DECAL
29 1001100107 1 LUBE CHART
76 8006038 1 NO RIDERS DECAL, (AUS)
101 1706298 1 ATTACHMENT FALLING OFF WARNING DECAL, (ASME)
102 1706299 1 CONTACTING POWER LINES WARNING DECAL, (ASME)

11-4 G5-18A/2505 31200360

 DECALS

Figure 11-1 Frame & Boom Decals

Item Part Number Qty. Description Rev.
201 7075611 1 BOOM ANGLE INDICATOR
202 4105262 1 BOOM ANGLE DECAL
203 3311705 1 LOCKNUT, 7/16-14
204 4711700 3 FLAT WASHER, 7/16
251 1001099783 1 BOOM EXTEND DECAL

1001081110 Ref DECAL INSTALLATION, (2505 - CE), E

(not available to order, see items 301, 303, 304, 306 & 307 for service)
1001081108 Ref DECAL INSTALLATION, (G5-18A), E
(not available to order, see items 301 thru 305 & 307 for service)
1001107675 Ref DECAL INSTALLATION, (2505 - AUS), C
(not available to order, see items 301, 303, 304, 306 thru 308)
301 1702773 2 JLG DECAL
302 1704885 1 JLG WEBSITE DECAL
303 NSS 1 S/N PLATE
304 1001099708 1 G5-18A DECAL
1001099707 2 2505 DECAL
305 1001099709 2 5 DECAL
306 1705979 1 105dB ACOUSTIC DECAL
307 NSS 4 AMTAK FASTENER
308 8466306 1 TILT ANGLE GAUGE

401 1001102000 1 CAPACITY CHART BOOKLET, ENGLISH UNIT, (G5-18A), (use with hydraulic B
or manual quick coupler)
1001102001 1 CAPACITY CHART COVER
1001102002 1 CARRIAGE W/FORKS CAPACITY CHART
1001102003 1 SIDE TILT CARRIAGE CAPACITY CHART
1001102004 1 1.0 CU YD BUCKET CAPACITY CHART
1001102005 1 1.7 CU YD BUCKET CAPACITY CHART
1001102006 1 GRAPPLE BUCKET CAPACITY CHART

501 1001102010 1 CAPACITY CHART BOOKLET, METRIC UNIT, (2505), (use with hydraulic or D
manual quick coupler)
1001102011 1 CAPACITY CHART COVER
1001102012 1 CARRIAGE W/FORKS CAPACITY CHART
1001102014 1 0.8 CU METER BUCKET CAPACITY CHART
1001102015 1 1.3 CU METER BUCKET CAPACITY CHART
1001102016 1 GRAPPLE BUCKET CAPACITY CHART

601 1001107400 1 CAPACITY CHART BOOKLET, METRIC UNIT, (2505 - AUS), (use with B
hydraulic quick coupler or manual quick coupler)
1001107401 1 CAPCITY CHART COVER
1001107402 1 SIDE SHIFT CARRIAGE CAPACITY CHART
1001107403 1 SIDE TILT CARRIAGE CAPACITY CHART
1001107404 1 0.8 CU METER BUCKET LOAD CHART
1001107405 1 1.3 CU METER BUCKET LOAD CHART
1001107406 1 GRAPPLE BUCKET LOAD CHART

701 1001102030 Ref CAPACITY CHART BOOKLET, ENGLISH UNIT, (G5-18A), (use with universal E
quick coupler), (Before S/N 0160040809, for use with UQC 1001098709)

31200360 G5-18A/2505 11-5

 DECALS

Figure 11-1 Frame & Boom Decals

Item Part Number Qty. Description Rev.
1001102031 1 CAPACITY CHART COVER
1001102032 1 CARRIAGE W/FORKS CAPACITY CHART
1001110182 1 SIDE SHIFT CARRIAGE CAPACITY CHART
1001126677 1 CAPACITY CHART BOOKLET, ENGLISH UNIT, (G5-18A), (use with universal A
quick coupler), (S/N 0160040809 & After, for use with UQC 1001117498)
1001102031 1 CAPACITY CHART COVER
1001126225 1 CARRIAGE W/FORKS CAPACITY CHART
1001126374 1 SIDE SHIFT CARRIAGE CAPACITY CHART

801 1001117338 1 CAPACITY CHART BOOKLET, METRIC UNIT, (G5-18A), (use with universal B
quick coupler), (Before S/N 0160040809, for use with UQC 1001098709)
1001102031 1 CAPACITY CHART COVER
1001117339 1 CARRIAGE W/FORKS CAPACITY CHART
1001117340 1 SIDE SHIFT CARRIAGE CAPACITY CHART
1001126685 1 CAPACITY CHART BOOKLET, METRIC UNIT, (G5-18A), (use with universal A
quick coupler), (S/N 0160040809 & After, for use with UQC 1001117498)
1001102031 1 CAPACITY CHART COVER
1001126226 1 CARRIAGE W/FORKS CAPACITY CHART
1001126376 1 SIDE SHIFT CARRIAGE CAPACITY CHART

901 1001102040 Ref CAPACITY CHART BOOKLET, METRIC UNIT, (2505), (use with universal E
quick coupler), (Before S/N 0160040809, for use with UQC 1001098709)
1001102041 1 CAPACITY CHART COVER
1001102042 1 CARRIAGE W/FORKS CAPACITY CHART
1001126678 1 CAPACITY CHART BOOKLET, METRIC UNIT, (2505), (use with universal A
quick coupler), (S/N 0160040809 & After, for use with UQC 1001117498)
1001102041 1 CAPACITY CHART COVER
1001126535 1 CARRIAGE W/FORKS CAPACITY CHART

1001 1001126681 1 CAPACITY CHART BOOKLET, (2505-AUS), (use with universal quick A
coupler)
1001111785 1 CAPACITY CHART COVER
1001111786 1 CARRIAGE W/FORKS CAPACITY CHART
1001111787 1 SIDE TILT CARRIAGE CAPACITY CHART
1001111788 1 SIDE SHIFT CARRIAGE CAPACITY CHART
1057 1001109365 1 ROPS WARNING DECAL

11-6 G5-18A/2505 31200360

 DECALS

Figure 11-1 Frame & Boom Decals

Item Part Number Qty. Description Rev.

31200360 G5-18A/2505 11-7

 DECALS

This Page Intentionally Left Blank

11-8 G5-18A/2505 31200360

 SECTION 12
RECOMMENDED SPARE PARTS
RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

Boom
1001080209 Boom Hose, Twinline, (Tilt & Aux), (Mechanical Quick Coupler), (see Figure 8-8) 2
1001080299 Boom Hose, Twinline, (Tilt), (Hydraulic Quick Coupler), (see Figure 8-9) 1
1001080209 Boom Hose, Twinline, (Aux), (Hydraulic Quick Coupler), (see Figure 8-9) 1
7082362 Shim, 0.134, (see Section 2) 2
7126182 Shim, 0.0747, (see Section 2) 2
7300518 Shim, 0.0747, (see Section 2) 6
1001096584 Shim, 0.0359, (see Section 2) 6
1001096585 Shim, 0.0359, (see Section 2) 6
7300032 Wear Pad, 15.88, (see Section 2) 8
7300034 Wear Pad, 15.9, (see Section 2) 4
1001080391 Wear Pad Spacer, 1.00, (see Section 2) 2

Engine
1001080707 Fuel Cap Assy, (see Figure 1-2) 1
1001062773 Air Filter Precleaner, (see Figure 1-1) 1
1001081316 Hydraulic Oil Filter Element (see Figure 4-1) 1
1001080897 Engine Oil Filler Cap, (see Figure 4-2) 1
3790213 Engine Oil Filler Cap Seal (see Figure 4-2) 1
70021190 Pre-fuel Filter Assy, (see Figure 4-3) 1
7028655 Secondary Fuel Filter, (see Figure 4-3) 1
70021187 Engine Oil Dipstick, (see Figure 4-3) 1
70021192 Thermostat, (see Figure 4-3) 1
8006013 Engine Oil Filter, (see Figure 4-3) 1
70021188 Alternator, (see Figure 4-3) 1
1001080274 Fan, (see Figure 4-2) 1
70021184 Fan Belt, (see Figure 4-3) 1
7026442 Radiator Cap, (see Figure 4-4) 1
70020623 Air Filter Primary Element, (see Figure 4-5)
70020624 Air Filter Secondary Element, (see Figure 4-5)
1001080702 Belt, Air Conditioning, (see Figure 6-8) 1

Drivetrain
91474512 Breather, (see Figure 5-2) 4
91514087 Plug, Front/Rear Hub, (see Figure 5-2) 1
70021177 Plug, Front/Rear Hub Magnetic, (see Figure 5-2) 1
80204117 Plug, Rear Hub, (see Figure 5-3) 2

Hydraulic
1001080092 Hydraulic Tank Cover Gasket, (see Figure 1-1) 1
1001081070 Hydraulic Cap Assy, (see Figure 1-1) 1
1001080256 Boom Joystick, (see Figure 7-1) 1
70020769 Boom Joystick Handle Assy, (see Figure 7-1) 1
70020389 Seal Kit, Comp. Cylinder, (see Figure 9-4) 1
70020401 Seal Kit, Extend/Retract Cylinder, (see Figure 9-2) 1
70020389 Seal Kit, Tilt Cylinder, (see Figure 9-3) 1
70020377 Seal Kit, Lift Cylinder, (see Figure 9-1) 1

31200360 G5-18A/2505 12-1

 RECOMMENDED SPARE PARTS

The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

70020922 Seal Kit, Park Brake Lever, (see Figure 9-15) 1
70020919 Seal Kit, Brake Valve Master Cylinder, (see Figure 9-15) 1
70020867 Seal Kit, Steer Select Valve, (see Figure 9-12) 1
70020370 Bushings, Tilt/Lift Cylinder, (see Figure 9-3) 4
70020399 Bushings, Extend/Retract Cylinder, (see Figure 9-2) 4
70020390 Bushings, Comp Cylinder, (see Figure 9-4) 4

Electrical
1001001514 Oil Pressure Switch 1
2420229 Temperature Sender 1
1001080162 Fuel Level Sender 1
0400075 12V Battery 1
91143357 Horn, (see Figure 10-1) 1
1001101808 Back Up Alarm, (G15-18A), (see Figure 10-1) 1
1001099810 Back Up Alarm, (2505), (see Figure 10-1) 1

Misc.
70020621 Ignition Key 1
8342813 Exterior Door Key 1
1001102157 Padlock 1
31200359 Operation & Safety Manual 1
31200361 Service Manual 1
31200360 Parts Manual 1

Special Tools
70021971 Spline Socket, Drive Axle 1
70021972 Keyed Wrench, Drive Axle 1
70021973 Hex Wrench, Drive Axle 1
70021974 Gauge, Drive Axle 1
70021946 Mounting Sleeve, Hydrostatic Transmission
70021947 O-Ring Removal Sleeve, Hydrostatic Transmission

12-2 G5-18A/2505 31200360

SECTION 13 PART NUMBER INDEX

PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0100011 .. 1-4, 1-17, 2-3, 2-5, 0641624 ........................... 1-5 1001001514 ..................... 4-5 1001080176 ................... 9-19
4-5, 4-11, 8-9, 0641628 ........................... 2-3 1001001541 ................... 10-4 1001080196 ..................... 1-5
8-17, 8-19, 8-33, 0641634 ........................... 8-9 1001001542 ................... 10-4 1001080198 ..................... 1-5
8-35, 8-37 0641810 ........................... 2-7 1001001556 ..........8-29, 8-33 1001080203 ................... 8-29
0100020 ........................... 1-5 0641828 ........................... 4-3 1001001557 2-11, 8-35, 8-37 1001080204 ................... 8-29
0100093 ......................... 1-10 0641836 ........................... 1-5 1001001853 ................... 4-13 1001080205 ................... 8-31
01043892 ....................... 6-23 0641852 ........................... 1-5 1001002778 ................... 10-7 1001080206 ................... 8-31
0275491 ........................... 1-9 0642014 ........................... 4-5 1001002779 ................... 10-8 1001080207 ................... 8-33
0275492 ........................... 6-6 0642032 .................... 3-3, 3-5 1001003299 ................... 2-11 1001080208 ................... 8-33
0275494 ........................... 2-7 0642216 ......................... 2-11 1001003369 .... 6-5, 6-6, 6-19 1001080209 .......... 8-31, 8-33
0275501 ........................... 4-9 0681404 ......................... 8-41 1001004708 ..................... 4-3 1001080212 ................... 1-17
0275502 ......................... 4-11 0681406 ........................... 1-5 1001006487 ................... 9-25 1001080216 ................... 1-17
0275504 ....................... 10-11 0681414 ........................... 7-9 1001007527 ................... 3-13 1001080228 ................... 5-29
0275505 ......................... 1-17 0681810 ........................... 1-9 1001007529 ................... 3-13 1001080229 ................... 5-29
0275506 ......................... 5-29 0681832 .................. 2-9, 2-11 1001007537 ................... 3-13 1001080237 ................... 8-33
0275507 ......................... 5-29 0681836 ........................... 2-7 1001007539 ................... 3-13 1001080239 ..................... 4-9
0275778 ......................... 1-10 0681844 ........................... 2-7 1001008436 ..........1-10, 1-11 1001080240 .......... 8-35, 8-37
0275779 ......................... 1-10 0682018 ................ 1-19, 1-21 1001008459 ................... 3-13 1001080241 ................... 1-11
0275791 ......................... 1-19 0682040 ......................... 1-21 1001008475 ..........1-10, 1-11 1001080243 ................... 8-13
0275792 ......................... 1-19 0682220 .. 1-4, 1-9, 1-19, 1-23 1001008479 ................... 2-11 1001080247 ................... 8-13
0280221 ........................... 5-3 0682228 ........................... 6-6 1001008741 ..................... 4-3 1001080248 ................... 8-13
0280222 ......................... 5-17 0682232 ........................... 1-9 1001008742 ................... 6-19 1001080249 ................... 8-13
0280225 ........................... 5-3 0682234 ........................... 1-9 1001008979 ................... 2-11 1001080250 ................... 8-13
0280226 ......................... 5-17 0682238 .................. 1-9, 1-21 1001009062 ..........1-10, 1-11 1001080251 ................... 8-15
0313279 ......................... 10-7 0682264 ......................... 1-17 1001009092 ................. 10-57 1001080252 ................... 8-15
0388450 ......................... 10-7 0682440 ........................... 6-6 1001009094 ................... 2-11 1001080253 ..................... 2-3
0400075 ......................... 10-3 0700510 ................ 8-25, 8-27 1001009126 ..................... 6-6 1001080254 ..................... 2-3
0630448 ........................... 1-5 0700610 .................... 4-5, 6-4 1001010838 ..........1-10, 1-11 1001080256 ..................... 7-3
0630455 ......................... 10-3 0700816 ......................... 4-13 1001055652 ................... 2-11 1001080262 ................... 9-37
0630464 ......................... 6-27 0700826 ........................... 4-5 1001061633 ................... 2-11 1001080263 ..................... 4-7
0630468 .............1-4, 1-6, 6-6 0700827 .................... 3-3, 3-5 1001061659 ................... 2-11 1001080265 . 8-17, 8-19, 8-21
0630582 ........................... 4-3 0701014 ........................... 2-5 1001061660 ................... 2-11 1001080266 .......... 8-17, 8-21
0630604 ......................... 6-25 0701017 ........................... 4-5 1001061662 ................... 2-11 1001080268 ..................... 4-5
0641403 ........................... 1-5 0701018 ........................... 2-5 1001061891 ................... 2-11 1001080274 ..................... 4-5
0641404 ......................... 10-3 0701027 ......................... 2-11 1001061892 ................... 2-11 1001080279 ................... 8-25
0641406 .........1-4, 7-9, 10-57 0701215 ........................... 4-3 1001061893 ................... 2-11 1001080293 ................... 8-29
0641408 .. 4-3, 6-6, 6-25, 7-9, 0711618 ........................... 4-5 1001062117 ................... 2-11 1001080294 ................... 8-33
8-35, 8-37, 10-3 0741506 ......................... 1-23 1001062773 ..................... 1-4 1001080299 ................... 8-33
0641410 ......................... 10-7 0760605 ........................... 2-9 1001080039 ..................... 4-5 1001080301 ................... 8-33
0641412 ....................... 10-51 0760607 ......................... 8-19 1001080043 ................... 9-23 1001080308 ................... 8-33
0641413 ......................... 8-19 0760806 ................ 1-10, 1-19 1001080044 ..................... 4-9 1001080309 ................... 8-29
0641415 ......................... 10-3 0760808 ......................... 10-3 1001080050 ..................... 2-5 1001080312 ..................... 2-7
0641418 ......................... 8-41 0760812 ......................... 4-11 1001080084 ..................... 1-9 1001080313 ..................... 2-7
0641420 ......................... 8-29 0761007 ......................... 6-25 1001080086 ..................... 1-9 1001080314 ..................... 2-7
0641422 ................8-17, 8-19 0761010 ........... 2-5, 4-3, 6-25 1001080090 ................... 1-10 1001080317 ................... 8-13
0641503 ..................4-9, 6-25 0761015 ......................... 4-11 1001080091 ..................... 1-5 1001080319 .......... 8-17, 8-19
0641506 .............1-4, 1-6, 1-9 0761016 ......................... 10-3 1001080092 ..................... 1-5 1001080327 .............. 8-7, 8-9
0641508 ....................1-6, 7-9 0761612 ......................... 3-13 1001080097 ..................... 8-3 1001080332 ..................... 8-3
0641512 ................8-31, 8-33 0761617 ........................... 5-3 1001080098 ..................... 4-9 1001080333 ..................... 2-9
0641514 1-4, 1-9, 1-25, 8-15, 0771016 ....................... 10-55 1001080116 ..................... 2-3 1001080334 ................... 9-13
8-29, 8-31, 10-7 0771619 ......................... 1-19 1001080117 ..................... 2-3 1001080337 ..................... 8-3
0641516 ................8-31, 8-33 0791004 ......................... 10-3 1001080124 ..................... 2-3 1001080343 ..................... 8-3
0641522 ......................... 9-19 0791406 .................. 1-5, 10-4 1001080143 ..................... 8-3 1001080344 ..................... 8-7
0641606 ..... 4-3, 4-9, 8-7, 8-9 0791508 ........................... 1-5 1001080152 ..................... 2-3 1001080345 .............. 8-7, 8-9
0641607 ................1-25, 8-29 0801601 ........................... 2-3 1001080154 ..................... 2-7 1001080346 .............. 8-7, 8-9
0641608 ....................2-9, 7-5 0903083 ................ 1-19, 1-21 1001080155 ..................... 2-7 1001080351 .............. 8-7, 8-9
0641610 ......................... 6-25 1001001240 . 2-11, 8-35, 8-37 1001080162 ..................... 1-5 1001080353 ................... 9-31
0641611 .......8-35, 8-39, 10-3 1001001241 . 2-11, 8-35, 8-37 1001080163 ................... 1-10 1001080356 ..................... 8-3
0641614 ......................... 8-33 1001001422 ................... 1-10 1001080171 ..................... 1-9 1001080357 ..................... 8-3

31200360 G5-18A/2505 13-1

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001080359 ................... 9-37 1001080564......................4-3 1001080773 ................... 6-25 1001080940..................... 4-3
1001080360 ..................... 6-5 1001080565......................2-9 1001080775 .............. 8-7, 8-9 1001080941..................... 6-5
1001080361 ................. 10-17 1001080570......................4-9 1001080780 ..................... 1-4 1001080942................... 10-7
1001080363 ................... 10-3 1001080572....................1-10 1001080789 ................... 6-25 1001080944..................... 1-5
1001080364 ................. 10-13 1001080573......................1-9 1001080791 ..................... 1-4 1001080945................... 6-27
1001080365 ................. 10-13 1001080582.............. 8-7, 8-9 1001080796 ................... 6-15 1001080947................... 6-27
1001080366 ................. 10-13 1001080583.......... 8-17, 8-19 1001080797 ................... 6-11 1001080951................... 6-27
1001080367 ................. 10-13 1001080584..................10-23 1001080798 ............ 6-9, 6-11 1001080952................... 6-27
1001080368 ................. 10-13 1001080585.............. 8-7, 8-9 1001080801 ................... 6-11 1001080953................... 6-27
1001080369 ................. 10-13 1001080586.............. 8-7, 8-9 1001080802 ..................... 6-6 1001080954................... 6-27
1001080370 ................. 10-13 1001080587.............. 8-7, 8-9 1001080803 ..................... 6-6 1001080955................... 6-27
1001080371 ................. 10-13 1001080589......................6-5 1001080808 ..................... 4-5 1001080956................... 6-28
1001080372 ................. 10-13 1001080590....................6-25 1001080811 ................... 6-22 1001080957................... 6-27
1001080373 ................. 10-13 1001080591....................6-25 1001080812 ................... 6-22 1001080958................... 6-27
1001080374 ................. 10-13 1001080609......................8-3 1001080813 ..................... 6-6 1001080959................... 6-28
1001080375 ................. 10-13 1001080610... 1-19, 6-5, 10-7 1001080821 ................... 6-11 1001080960................... 6-27
1001080376 ................. 10-13 1001080611....................1-21 1001080822 ..................... 6-5 1001080961..................... 6-5
1001080377 ................. 10-13 1001080612......................6-5 1001080823 ................... 6-19 1001080962..................... 6-5
1001080378 ................. 10-13 1001080618....................10-3 1001080824 ..................... 6-6 1001080969..................... 6-6
1001080379 ..................... 6-5 1001080619....................10-3 1001080826 ..................... 7-5 1001080970..................... 6-6
1001080380 ..................... 7-5 1001080620....................10-3 1001080827 ..................... 4-5 1001080971..................... 6-6
1001080381 ................... 10-7 1001080625.......... 8-35, 8-39 1001080831 ..................... 4-3 1001080972..................... 6-6
1001080382 ............ 6-6, 6-19 1001080628....................8-35 1001080832 ..................... 6-4 1001080973................... 6-22
1001080383 ................... 6-19 1001080631....................6-25 1001080837 ..................... 4-5 1001080974................... 6-22
1001080390 ................... 4-11 1001080632....................6-25 1001080844 ................... 6-28 1001080975................... 6-22
1001080391 ..................... 2-5 1001080633....................6-25 1001080847 ..................... 6-5 1001080976................... 6-22
1001080394 .......... 8-31, 8-33 1001080634....................6-25 1001080848 ..................... 6-6 1001080977................... 6-22
1001080397 ................. 10-49 1001080644....................1-10 1001080851 ................... 6-22 1001080978................. 10-13
1001080408 ..................... 8-4 1001080650..................10-55 1001080852 ................... 6-22 1001080983..................... 6-5
1001080409 ................... 10-3 1001080653....................6-27 1001080853 .............. 6-5, 6-6 1001080985................... 6-19
1001080410 ................... 10-3 1001080654....................10-4 1001080854 ................. 10-11 1001080986..................... 6-5
1001080411 ..................... 8-3 1001080655....................10-4 1001080859 ..................... 6-6 1001080987..................... 6-5
1001080423 ................... 10-3 1001080656..................10-45 1001080860 ..................... 6-6 1001080988..................... 6-5
1001080424 ................... 10-3 1001080658....................5-29 1001080861 ..................... 1-9 1001080992..................... 6-6
1001080427 .............. 8-7, 8-9 1001080659....................5-29 1001080862 ................... 6-23 1001080996..................... 4-3
1001080430 ................... 8-31 1001080662....................5-29 1001080863 ................... 6-23 1001080997..................... 4-3
1001080431 ................... 8-31 1001080663....................5-29 1001080865 ................. 10-41 1001080998..................... 4-9
1001080437 ................... 8-31 1001080669..................10-11 1001080866 ................... 6-27 1001081000................... 1-10
1001080438 ................... 8-31 1001080674....................8-19 1001080867 ................... 6-11 1001081002................. 10-11
1001080442 ................. 10-17 1001080685....................1-19 1001080872 ..................... 6-6 1001081003..................... 7-7
1001080448 ...8-4, 8-21, 8-23 1001080686....................1-19 1001080876 ................... 6-22 1001081004..................... 7-7
1001080449 ................... 8-15 1001080688......................6-4 1001080877 ................... 6-19 1001081005..................... 7-7
1001080456 ................... 8-17 1001080692......................6-4 1001080889 ..................... 4-5 1001081006..................... 7-7
1001080457 ................... 8-17 1001080694......................6-4 1001080890 ..................... 4-3 1001081007..................... 7-7
1001080458 ................... 4-11 1001080702....................6-25 1001080891 ................... 1-17 1001081016..................... 7-7
1001080462 ..................... 7-5 1001080707....................1-10 1001080897 ..................... 4-5 1001081021..................... 7-7
1001080463 ..................... 7-5 1001080717....................6-25 1001080900 ..................... 7-5 1001081022..................... 7-7
1001080492 ..................... 6-5 1001080718....................6-25 1001080911 ................... 10-7 1001081023................... 6-22
1001080493 ..................... 6-5 1001080719....................6-25 1001080913 ................... 10-7 1001081024..................... 7-7
1001080494 ..................... 6-6 1001080733..................10-47 1001080918 ................... 10-7 1001081030................... 6-22
1001080499 ................... 6-19 1001080752......................4-9 1001080926 ................... 6-15 1001081031................... 6-22
1001080511 ..................... 8-4 1001080753......................4-9 1001080927 ................... 6-17 1001081036..................... 1-4
1001080513 .............. 8-7, 8-9 1001080754......................4-9 1001080930 ................... 6-22 1001081037................... 4-11
1001080515 .............. 8-7, 8-9 1001080757..................10-31 1001080931 ............ 6-5, 6-23 1001081038..................... 4-5
1001080516 ................... 6-25 1001080758..................10-39 1001080932 ............ 6-6, 6-19 1001081042................... 6-22
1001080535 ................... 8-19 1001080763..................10-15 1001080933 ..................... 6-5 1001081043................... 6-22
1001080539 ..................... 4-9 1001080764......................6-4 1001080935 ..................... 8-3 1001081044................... 6-22
1001080557 ................... 6-22 1001080765......................6-4 1001080938 ..................... 4-3 1001081045................... 6-22
1001080560 ................... 6-25 1001080771......................4-5 1001080939 ..................... 4-3 1001081046................... 6-22

13-2 G5-18A/2505 31200360

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001081047 ................... 6-22 1001081154 ................... 8-19 1001081283 ................... 6-15 1001081421 ................... 1-25
1001081048 ................... 6-22 1001081155 ..................... 4-3 1001081284 ................... 6-15 1001081422 ................... 1-25
1001081049 ................... 6-22 1001081156 ................... 9-39 1001081285 ................... 6-15 1001081425 ................... 1-25
1001081050 ................... 6-22 1001081157 ................... 9-39 1001081286 ..................... 6-6 1001081426 .......... 8-25, 8-27
1001081051 ................... 6-22 1001081159 ..................... 1-9 1001081287 ..................... 6-6 1001081431 ................... 1-27
1001081054 ................... 11-4 1001081161 ................... 6-27 1001081288 ................... 6-11 1001081432 ................... 1-27
1001081055 ................... 1-13 1001081162 ................... 6-27 1001081289 ................... 6-15 1001081433 ..................... 1-4
1001081056 ................... 1-13 1001081163 ................... 6-27 1001081291 ..................... 6-9 1001081435 ................... 1-27
1001081057 ................... 1-13 1001081164 ................... 6-27 1001081292 ................... 6-11 1001081438 ................... 1-27
1001081058 ................... 1-13 1001081165 ................... 6-27 1001081296 ..................... 6-6 1001081440 ..................... 1-4
1001081059 ................... 1-13 1001081169 ..................... 1-9 1001081298 ..................... 6-6 1001081441 ................... 1-27
1001081060 ................... 1-13 1001081170 ................... 8-19 1001081300 ................... 1-13 1001081444 ................... 1-27
1001081061 ................... 1-13 1001081171 ................... 8-19 1001081304 ..................... 1-9 1001090103 ................... 8-33
1001081063 ................... 1-13 1001081172 ................... 6-25 1001081305 ..................... 1-9 1001090344 ................... 1-27
1001081064 ................... 1-13 1001081178 ................... 8-19 1001081306 ................... 6-19 1001091573 ................. 10-11
1001081065 ................... 1-13 1001081179 ................... 8-19 1001081307 ................... 6-19 1001091892 ..................... 4-5
1001081066 ................... 1-13 1001081185 ..................... 1-9 1001081308 ................... 6-19 1001092585 ................... 10-3
1001081067 ................... 6-25 1001081187 ................... 6-27 1001081309 ................... 6-19 1001092877 ................... 11-4
1001081068 ................. 10-53 1001081189 ................... 6-27 1001081310 ................... 6-19 1001092878 ................... 11-4
1001081069 ................... 6-22 1001081190 ..................... 1-4 1001081311 ................... 6-19 1001095704 ..... 10-15, 10-17,
1001081070 ..................... 1-5 1001081218 ................... 5-29 1001081314 ................... 6-12 10-20
1001081071 ................... 1-17 1001081219 ................... 5-29 1001081316 ..................... 4-3 1001096116 ................... 6-27
1001081072 ................... 6-22 1001081220 ................... 5-29 1001081319 ..................... 4-3 1001096130 ..................... 4-3
1001081073 ................... 6-22 1001081221 ................... 5-29 1001081322 ................... 10-7 1001096142 ..................... 1-6
1001081075 ................... 1-13 1001081222 ................... 5-29 1001081325 ................... 1-13 1001096144 ..................... 1-6
1001081076 ................... 1-13 1001081223 ..................... 7-5 1001081326 ................... 8-39 1001096148 .............. 1-6, 4-3
1001081077 ................... 1-13 1001081224 ................... 5-29 1001081331 ................... 6-23 1001096152 ..................... 1-6
1001081078 ................... 1-13 1001081227 ................... 1-13 1001081332 ................... 6-23 1001096153 ..................... 1-5
1001081079 ................... 1-13 1001081228 ................... 1-13 10010813335-3, 8-3, 8-7, 8-9, 1001096180 ..................... 1-4
1001081080 ..................... 4-5 1001081229 ................... 1-13 8-13 1001096183 ..................... 1-4
1001081085 .............. 5-3, 5-6 1001081230 ................... 1-13 1001081334 ................... 8-15 1001096187 ..................... 1-5
1001081086 ................. 10-53 1001081233 ..................... 4-5 1001081336 ................... 8-41 1001096450 ..................... 1-5
1001081093 ..................... 6-5 1001081234 ..................... 6-6 1001081338 ................... 9-41 1001096464 ..................... 4-3
1001081096 ..................... 1-6 1001081235 ................... 6-11 1001081343 ................... 8-41 1001096498 ..................... 4-3
1001081100 ................... 1-17 1001081236 ................... 6-11 1001081344 ................... 8-41 1001096584 ..................... 2-5
1001081103 ................... 11-4 1001081238 ................... 1-13 1001081345 ................... 8-41 1001096585 ..................... 2-5
1001081105 ..................... 1-9 1001081239 ................... 6-12 1001081346 ................... 8-41 1001096697 ..................... 1-6
1001081106 ..................... 1-9 1001081241 ................... 6-11 1001081356 ................... 1-13 1001096698 ..................... 1-6
1001081107 ..................... 1-9 1001081242 ................... 6-11 1001081361 ..................... 4-5 1001096730 ..................... 2-9
1001081108 ................... 11-5 1001081243 ................... 6-11 1001081362 ..................... 4-5 1001096781 ................... 4-11
1001081110 ................... 11-5 1001081244 ................... 6-11 1001081363 ..................... 1-5 1001096782 ..................... 1-6
1001081112 ................... 1-13 1001081245 ................... 6-11 1001081364 ..................... 1-9 1001096911 .............. 8-7, 8-9
1001081120 ................... 10-3 1001081246 ................... 6-11 1001081375 ................... 6-23 1001097069 .............. 8-7, 8-9
1001081123 ................... 10-3 1001081247 ................... 6-11 1001081376 ................... 6-23 1001097108 ..................... 6-5
1001081125 ................... 1-14 1001081248 ................... 6-11 1001081377 ................... 1-23 1001097159 ................... 1-27
1001081126 ................... 1-14 1001081249 ................... 6-11 1001081378 ................... 1-23 1001097160 ..................... 1-6
1001081127 ................... 1-14 1001081250 ................... 6-11 1001081379 ................... 1-21 1001097209 ................... 8-33
1001081132 ................... 1-13 1001081252 ..................... 1-4 1001081380 ................... 1-21 1001097252 ..................... 2-9
1001081137 ................... 4-13 1001081254 ..................... 1-4 1001081389 ................... 1-13 1001097255 ..................... 2-9
1001081144 ................... 1-13 1001081256 ..................... 1-4 1001081390 ................... 1-13 1001097283 ..................... 3-3
1001081145 ................... 1-13 1001081262 ..................... 1-4 1001081391 ................... 1-13 1001097319 ..................... 6-6
1001081146 ................... 4-13 1001081264 ..................... 1-4 1001081392 ................... 1-13 1001097360 ..................... 1-4
1001081147 ................... 1-13 1001081266 ................... 6-11 1001081393 ................... 4-13 1001097412 ..................... 4-3
1001081148 ................... 1-13 1001081267 ..................... 1-4 1001081394 ..........1-23, 1-25 1001097475 ................... 11-4
1001081149 ................... 1-13 1001081268 ................... 6-12 1001081398 ................... 10-7 1001097628 ..................... 2-9
1001081150 ................... 1-13 1001081269 ................... 1-13 1001081412 ..................... 4-5 1001097640 ................... 1-17
1001081151 ..................... 7-9 1001081280 ................... 6-15 1001081413 ..........8-25, 8-27 1001097684 .......... 1-25, 8-29
1001081152 ..................... 7-9 1001081281 ................... 6-15 1001081414 ..................... 1-4 1001097728 ............ 2-9, 2-11
1001081153 ..................... 7-9 1001081282 ................... 6-15 1001081420 ................... 1-25 1001097729 ............ 2-9, 2-11

31200360 G5-18A/2505 13-3

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001098069 ..................... 8-3 1001102004....................11-5 1001107400 ................... 11-5 1001111700................... 1-11
1001098088 ................... 9-33 1001102005....................11-5 1001107401 ................... 11-5 1001111785................... 11-6
1001098153 ................... 9-37 1001102006....................11-5 1001107402 ................... 11-5 1001111786................... 11-6
1001098171 ..................... 2-9 1001102010....................11-5 1001107403 ................... 11-5 1001111787................... 11-6
1001098235 ..................... 6-4 1001102011....................11-5 1001107404 ................... 11-5 1001111788................... 11-6
1001098472 ..................... 2-9 1001102012....................11-5 1001107405 ................... 11-5 1001112058................... 6-27
1001098514 ..................... 1-4 1001102014....................11-5 1001107406 ................... 11-5 1001112165................... 8-35
1001098648 .......... 8-35, 8-39 1001102015....................11-5 1001107651 ..................... 1-9 1001112167................... 8-35
1001098709 ................... 2-11 1001102016....................11-5 1001107652 ..................... 1-9 1001112236................... 1-10
1001099060 ................. 10-55 1001102030....................11-5 1001107653 ..................... 1-9 1001112556................... 5-29
1001099425 ................... 3-25 1001102031....................11-6 1001107675 ................... 11-5 1001112557................... 5-29
1001099457 ................... 3-13 1001102032....................11-6 1001107701 ..................... 1-9 1001112558................... 5-29
1001099458 ................... 3-13 1001102040....................11-6 1001107711 ..................... 1-9 1001112683................... 1-11
1001099568 ................... 6-25 1001102041....................11-6 1001107806 ................... 1-21 1001112684................... 1-11
1001099613 ..................... 3-7 1001102042....................11-6 1001107807 ................... 1-21 1001112694................... 1-10
1001099614 ................... 3-19 1001102333....................3-25 1001107854 ..... 10-23, 10-25, 1001112697................... 10-3
1001099615 ................... 3-19 1001102427......................7-9 10-32, 10-37, 1001112793..................... 3-5
1001099707 ................... 11-5 1001102428......................7-9 10-57 1001113012...... 10-31, 10-36
1001099708 ................... 11-5 1001102433......................7-9 1001107997 ................... 6-15 1001113050..................... 4-5
1001099709 ................... 11-5 1001102434......................7-9 1001108078 ................... 6-27 1001113154................. 10-11
1001099710 ................... 11-4 1001102435......................7-9 1001108079 ..................... 7-5 1001113155................. 10-11
1001099736 ..................... 3-3 1001102438......................7-9 1001108082 ................... 1-17 1001113276................... 6-22
1001099783 ................... 11-5 1001102439......................7-9 1001108092 ................... 1-17 1001113277................... 6-22
1001099810 ................... 10-3 1001102440......................7-9 1001108115 ..................... 6-6 1001113279................... 6-22
1001099831 ................... 3-15 1001102441......................7-9 1001108127 ................. 10-11 1001113610................... 6-23
1001099887 ................... 1-10 1001102456......................7-9 1001108129 ................. 10-11 1001113787................... 1-10
1001100107 ................... 11-4 1001102457..................10-15 1001108134 ................... 6-19 1001114519..... 10-31, 10-32,
1001100635 ..................... 8-3 1001102486....................10-3 1001108137 .............. 6-5, 7-7 10-36, 10-37
1001100701 ................... 6-25 1001102594..................10-55 1001108143 ................... 6-22 1001114675..................... 6-5
1001100772 ................... 4-13 1001103069......................8-3 1001108152 ................... 6-27 1001114868................... 6-23
1001100781 ................... 10-7 1001103075......................1-4 1001108155 ................... 6-27 1001116697................. 10-21
1001100916 ................... 8-33 1001103077......................1-4 1001108161 ................... 6-15 1001116698...... 10-31, 10-36
1001100965 ................... 10-7 1001103139..................10-11 1001108180 ..................... 1-4 1001116707...... 10-17, 10-20
1001100966 ..................... 6-4 1001103509....................6-11 1001108191 ..................... 1-4 1001116710................. 10-15
1001101039 .......... 8-35, 8-37 1001103533....................3-17 1001108194 ..................... 6-4 1001116711................. 10-15
1001101040 .......... 8-35, 8-37 1001103564...... 10-43, 10-45 1001108196 ............ 6-5, 6-23 1001116712................. 10-15
1001101041 ...2-9, 8-35, 8-37 1001103939......................1-5 1001108198 ..................... 7-7 1001116713...... 10-31, 10-36
1001101042 ...2-9, 8-35, 8-37 1001104008......................3-9 1001108241 ................... 6-19 1001116723................. 10-32
1001101071 ................... 11-4 1001104022....................3-11 1001108242 ..................... 6-6 1001116725................. 10-20
1001101185 ................... 2-11 1001104477....................9-27 1001108243 ..................... 1-4 1001116726................. 10-20
1001101208 ................... 8-35 1001104519..... 10-11, 10-20, 1001108547 ................... 6-15 1001116727................. 10-20
1001101209 ................... 8-35 10-23, 10-25, 1001108548 .......... 1-25, 6-15 1001116728................. 10-20
1001101235 .......... 8-35, 8-37 10-43 1001108549 .......... 1-25, 6-15 1001116729................. 10-25
1001101236 ................... 8-35 1001104654..................10-13 1001108552 ................... 6-15 1001116733................. 10-20
1001101332 ................... 6-27 1001104726....................8-39 1001109113 ................... 3-13 1001116735................. 10-15
1001101333 ................... 6-27 1001104727....................8-39 1001109365 ................... 11-6 1001116736...... 10-32, 10-37
1001101441 ................... 10-7 1001104728....................8-39 1001109417 ................... 6-15 1001116737...... 10-32, 10-37
1001101451 ............ 4-3, 4-13 1001104729....................8-39 1001109478 ..................... 6-6 1001116738...... 10-32, 10-37
1001101533 ................... 10-7 1001104784....................1-10 1001109566 ................. 10-43 1001116774................. 10-25
1001101534 ................... 10-7 1001104790....................8-39 1001109663 .......... 8-25, 8-27 1001116808................. 10-25
1001101808 ................... 10-3 1001104791....................8-39 1001109664 .......... 8-25, 8-27 1001116812...... 10-25, 10-26
1001101977 ................... 3-17 1001104944....................2-11 1001110067 ................... 6-15 1001116920...... 10-32, 10-36
1001101978 ................... 3-19 1001104966....................2-11 1001110182 ................... 11-6 1001116921...... 10-17, 10-20
1001101979 ................... 3-19 1001105836....................10-7 1001110269 ................... 6-27 1001116950...... 10-17, 10-20
1001101981 ..................... 3-5 1001105990......................5-3 1001110377 ................... 6-23 1001116952...... 10-17, 10-20
1001102000 ................... 11-5 1001106622....................8-15 1001110723 ................. 10-11 1001116953...... 10-17, 10-20
1001102001 ................... 11-5 1001106876..................10-51 1001111156 ................. 10-43 1001116983...... 10-17, 10-20
1001102002 ................... 11-5 1001106951..................10-51 1001111341 ................. 10-11 1001116984................. 10-39
1001102003 ................... 11-5 1001107115..................10-51 1001111548 ................... 6-25 1001116985................. 10-39

13-4 G5-18A/2505 31200360

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001116986 ................. 10-32 1001126678 ................... 11-6 101977201 ..............6-5, 8-15 2110610 ......................... 8-39
1001116994 ................. 10-39 1001126681 ................... 11-6 1060628 ......................... 1-10 2110808 ......................... 8-31
1001116995 ................. 10-39 1001126685 ................... 11-6 10700730 ....................... 1-23 21108108-31, 8-35, 8-37, 8-39
1001116996 ................. 10-23 1001127066 ...... 10-31, 10-36 10701310 ....................... 10-3 2111010 .8-7, 8-9, 8-25, 8-27,
1001117002 ................. 10-39 1001127308 ................... 6-27 10726999 ................5-9, 5-21 8-29
1001117004 ...... 10-41, 10-47 1001127397 ................... 6-28 10733183 ....................... 4-11 2111012 ........................... 8-3
1001117020 ...... 10-17, 10-20 1001127546 ................... 6-28 10837580 ....................... 9-35 2111212 .................... 8-7, 8-9
1001117026 ...... 10-23, 10-25 1001129370 ................. 10-57 10837724 ..................... 10-53 2111216 .................... 8-7, 8-9
1001117057 ................. 10-20 1001129425 ................. 10-57 10868016 ................5-9, 5-21 2111616 ........................... 8-3
1001117059 ...... 10-32, 10-37 1001129801 ................. 10-57 1101244 ......................... 9-35 2112020 ........................... 8-4
1001117079 ...... 10-32, 10-37 1001129887 ................... 8-23 1170028 ........................... 3-3 21304042-9, 5-3, 8-3, 8-7, 8-9
1001117080 ...... 10-32, 10-37 1001129888 ................... 8-23 1271599 ......................... 1-10 2130606 ......... 8-3, 8-13, 8-41
1001117081 ..... 10-31, 10-32, 1001129889 .......... 8-21, 8-23 1321301 ........................... 4-3 2130608 ........... 8-7, 8-9, 8-13
10-36, 10-37 1001129891 .......... 8-21, 8-23 1321367 ......................... 4-13 2130610 ......................... 8-39
1001117082 ...... 10-32, 10-37 1001129893 .......... 8-21, 8-23 1321716 ......................... 6-25 2130810 ................ 8-35, 8-39
1001117106 ..... 10-20, 10-31, 1001129894 .......... 8-21, 8-23 14404793 ..................2-3, 2-5 2131008 ......................... 8-31
10-36 1001129895 .......... 8-21, 8-23 1684511 ........................... 9-3 2131010 ......... 8-3, 8-25, 8-37
1001117119 ...... 10-31, 10-36 1001129898 ................... 8-23 1684512 ......................... 9-11 2131212 .................... 8-7, 8-9
1001117133 ...... 10-23, 10-25 1001129900 ..................... 8-9 1684515 ........................... 9-9 2131216 ............. 4-3, 8-7, 8-9
1001117158 ..................... 6-5 1001129925 ................... 8-43 1684517 ........................... 9-7 2131616 ........................... 8-4
1001117338 ................... 11-6 1001129926 ................... 8-43 1701500 ......................... 11-4 2144603 ........................... 8-3
1001117339 ................... 11-6 1001130178 ................... 9-35 1702300 ......................... 11-4 2144614 .................... 8-7, 8-9
1001117340 ................... 11-6 1001130200 ..................... 1-5 1702773 ......................... 11-5 2144620 ........................... 8-3
1001117498 ................... 2-11 1001130237 ................... 6-27 1704885 ......................... 11-5 2145004 ......................... 8-15
1001117854 ...... 10-31, 10-36 1001130243 ..................... 6-4 1705979 ......................... 11-5 2145010 ........................... 5-3
1001118379 ..... 10-20, 10-23, 1001130244 ..................... 6-4 1706098 ......................... 11-4 2150404 ......................... 8-15
10-26 1001130245 ..................... 6-4 1706209 ......................... 11-4 2150406 ...8-3, 8-7, 8-9, 8-17,
1001118386 ................. 10-20 1001130246 ..................... 6-4 1706281 ......................... 11-4 8-19, 8-21, 8-23
1001118392 ...... 10-23, 10-26 1001130247 ..................... 6-4 1706282 ......................... 11-4 2150606 ................ 8-33, 8-41
1001118672 ........ 10-7, 10-23 1001130248 ..................... 6-4 1706283 ......................... 11-4 2150608 ......................... 8-13
1001118674 ........ 10-7, 10-32 1001130289 ..................... 1-5 1706284 ......................... 11-4 2150810 ......................... 8-37
1001119032 ................. 10-37 1001130291 ..................... 1-5 1706285 ......................... 11-4 2151010 ........................... 8-3
1001119045 ................... 11-4 1001130338 ..................... 2-3 1706287 ......................... 11-4 2160002 ........................... 2-9
1001119669 ................. 10-26 1001130475 ................. 10-57 1706288 ......................... 11-4 2170110 ......... 8-3, 8-25, 8-27
1001120539 ................... 6-25 1001131064 ................... 6-27 1706289 ......................... 11-4 2170210 ......................... 8-37
1001121021 ................. 10-57 1001131864 ................. 10-57 1706292 ......................... 11-4 2170306 .................. 8-9, 8-41
1001121953 ................. 10-57 1001132161 ..................... 9-5 1706293 ......................... 11-4 2170308 ......................... 8-33
1001122248 ................. 10-36 1001132207 ..................... 9-5 1706296 ......................... 11-4 2170408 .................... 8-7, 8-9
1001122249 ................. 10-20 1001132208 ..................... 9-5 1706298 ......................... 11-4 2170506 .................... 8-7, 8-9
1001122279 ................. 10-25 1001132209 ..................... 9-5 1706299 ......................... 11-4 2170704 .................. 8-3, 8-15
1001122287 ................... 10-4 1001132210 ..................... 9-5 1706300 ......................... 11-4 2170706 ..8-3, 8-7, 8-39, 8-41
1001122290 ................. 10-57 1001132329 ..................... 8-9 1706301 ......................... 11-4 2170708 ......................... 8-31
1001125007 ..................... 6-7 1001132331 ..................... 8-3 1706302 ......................... 11-4 2170712 .................... 8-7, 8-9
1001125107 ..................... 1-5 1001132342 ................... 9-35 1706303 ......................... 11-4 2170804 ........................... 8-3
1001125465 ................. 10-57 1001132411 ................... 8-27 1706304 ......................... 11-4 2170806 ......................... 8-39
1001125774 ................... 6-23 1001132412 ................... 8-27 1706306 ......................... 11-4 2171112 ........................... 8-7
1001125775 ................... 6-22 1001132453 ..................... 2-7 1706702 ........................... 3-3 2171212 ........................... 8-9
1001126033 ..................... 1-5 1001132795 ................... 10-4 1706767 ......................... 11-4 2171712 ........................... 8-3
1001126034 ..................... 1-4 1001133671 ..................... 1-5 1706768 ......................... 11-4 2171716 ........................... 8-3
1001126036 ..................... 1-5 1001133788 ................... 1-10 1706850 ......................... 11-4 2172106 ......................... 8-39
1001126225 ................... 11-6 1001135075 ................... 6-27 1706851 ......................... 11-4 2172108 ................ 8-35, 8-39
1001126226 ................... 11-6 1001135759 ................... 8-37 1784861 ......................... 1-10 2172406 ........................... 8-3
1001126227 ................... 6-22 1001135762 ................... 8-37 1810046 ......................... 6-27 2220218 ......................... 8-33
1001126253 ................... 6-22 1001135799 ................... 8-33 2110404 8-3, 8-7, 8-17, 8-19, 2220235 ......................... 9-39
1001126257 ................... 6-22 1001135801 ................... 8-37 8-21, 8-23, 9-39 2220239 ........................... 1-5
1001126374 ................... 11-6 1001135803 ................... 8-37 21104068-17, 8-19, 8-21, 8-23 2220251 ......................... 6-25
1001126376 ................... 11-6 1001135805 ................... 8-37 2110606 8-7, 8-9, 8-17, 8-19, 2220612 ................ 8-25, 8-27
1001126535 ................... 11-6 1001135807 ................... 8-37 8-41, 8-43 2221257 .................... 8-7, 8-9
1001126677 ................... 11-6 1001138089 ................... 11-4 2110608 ..................8-3, 8-13 2221283 ......................... 5-17

31200360 G5-18A/2505 13-5

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2221285 .................. 5-3, 8-15 3700016..........................11-4 10-25, 10-26, 6-25, 7-9, 8-15,
2221290 ......................... 8-33 3740080............ 10-17, 10-20 10-27, 10-31, 8-29
2340037 ......................... 3-13 3746405............................6-6 10-32, 10-36, 4711600..... 2-9, 4-3, 8-7, 8-9,
2340040 ......................... 3-13 3760508.................... 3-3, 3-5 10-37 10-3
2340041 ......................... 3-13 3790213............................4-5 4460488 ....................... 10-11 4711700................ 6-25, 11-5
2340043 ......................... 3-13 3900210.................... 1-6, 2-3 4460518 ....................... 10-25 4711800.................... 1-9, 2-7
2340044 ......................... 3-13 3900251............................6-4 4460536 ............ 10-26, 10-51 4712000................ 1-19, 1-21
2420205 ........................... 1-5 3900272.................... 1-4, 4-3 4460539 10-21, 10-25, 10-26, 4712200......... 1-9, 1-10, 2-11
2420211 ......................... 6-27 3900302.................. 6-6, 6-19 10-31 4740120......................... 6-19
2420229 ........................... 4-5 3900393............................2-5 4460746 ....................... 10-43 4750600........................... 1-5
250176 .............. 10-17, 10-20 3930812........................10-57 4460761 ....................... 10-27 4750800....................... 10-57
2700118 ......................... 3-22 3931412............................6-4 4460851 .10-25, 10-31, 10-37 4751400......................... 6-25
2755031 ........................... 8-3 3931416............................1-9 4460884 10-17, 10-20, 10-32, 4751500........................... 1-6
2755032 ........................... 8-3 3931448..........................10-4 10-36 4751600. 1-5, 1-25, 4-9, 6-25,
2755036 ........................... 8-3 3931548....... 8-33, 8-35, 8-39 4460891 10-17, 10-20, 10-23, 8-35, 8-39
2755037 ........................... 8-3 3931579..........................11-4 10-25, 10-26, 4751800........................... 4-3
2920204 ......................... 10-7 3944574................ 1-19, 1-21 10-31, 10-32, 4752200......................... 2-11
2920206 ....................... 10-11 3960600................ 1-19, 1-21 10-37, 10-43 4752201......... 1-9, 1-19, 1-23
2920207 ......................... 10-7 3960622............................1-5 4460894 10-23, 10-25, 10-26, 4761000......................... 10-3
2920208 ......................... 10-7 3964987............................2-9 10-31, 10-32, 4761400.................. 7-9, 10-3
2920209 ......................... 6-27 3980039..........................6-17 10-36, 10-37 4761600........................... 2-9
2940045 ........................... 1-5 3984301............................5-5 4460897 .10-25, 10-45, 10-51 4762200.................. 1-9, 2-11
2960243 ......................... 5-13 3990013............ 10-31, 10-36 4460899 10-11, 10-41, 10-43, 4791700......................... 6-25
3140007 ......................... 1-10 4031509............................6-5 10-57 4804533................ 1-19, 1-21
3160335 ......................... 9-21 4031612................ 1-19, 1-21 4460911 ....................... 10-26 4805921......................... 1-19
3220140 ......................... 4-13 4031918..........................8-37 4460915 ....................... 10-25 4805932......................... 1-19
3271601 .................. 1-5, 10-3 4032011.................... 4-5, 8-3 4460928 ............ 10-25, 10-26 4811400.................. 6-5, 10-7
3271801 ........................... 1-5 4040283.................... 3-3, 3-5 4460930 10-17, 10-21, 10-31, 48116001-19, 1-21, 8-25, 8-27
3272201 ........... 1-9, 1-17, 6-6 4040291..........................5-27 10-36 4811700.................. 1-6, 8-19
3272401 ........................... 6-6 4060804..........................6-25 4460931 ....................... 10-39 4811900....... 1-10, 10-3, 10-7
3290405 ........................... 6-5 4100181..........................11-4 4460933 ....................... 10-37 4811902......................... 4-11
3290505 ....... 8-25, 8-27, 10-3 4105262..........................11-5 4460942 .10-23, 10-25, 10-26 4812000. 2-5, 4-3, 4-11, 6-25,
3290507 ................ 1-19, 1-21 4240032....... 4-9, 6-25, 10-11 4460944 ............ 10-25, 10-26 10-3, 10-55
3290605 ........... 1-6, 4-5, 10-3 4240033............................4-3 4460994 10-31, 10-32, 10-36, 4812100........................... 4-3
3290805 ..3-3, 3-5, 3-17, 4-13 4360658..........................10-7 10-37, 10-39, 4812300........................... 4-5
3290807 ......................... 10-7 4400498............................4-9 10-41, 10-43 4831700....................... 10-11
3291001 ........................... 4-3 4460042............ 10-17, 10-20 4461008 ............ 10-23, 10-26 4831900........................... 4-5
3291007 ......................... 2-11 4460043............ 10-17, 10-21 4461021 ................ 1-19, 1-21 4891400....... 8-17, 8-19, 8-41
3291201 ........................... 6-6 4460185........................10-39 4461115 ............ 10-43, 10-45 4891500......... 1-9, 9-19, 10-7
3300143 ......................... 10-3 4460227........................10-27 4461118 ............ 10-17, 10-21 4892000........................... 4-5
3300240 .................... 3-3, 3-5 4460259........................10-36 4461174 ................ 6-4, 10-11 4892200.................. 1-4, 1-17
3310805 ....................... 10-57 4460260 10-17, 10-20, 10-23, 4461262 10-23, 10-25, 10-32, 4892400........................... 6-6
3311405 .................. 1-5, 10-4 10-26, 10-39, 10-37, 10-57 5200605......................... 4-13
3311408 ........................... 1-5 10-41, 10-47, 4520657 ......................... 5-29 5220500......................... 10-7
3311505 ........... 1-6, 1-9, 10-7 10-51 4520658 ......................... 5-29 5241000.................. 2-11, 4-5
3311508 ......................... 10-3 4460268........................10-37 4520659 ......................... 5-29 5272011....................... 10-57
3311705 ......................... 11-5 4460312............ 10-31, 10-36 463929 ............................. 2-9 70002064....................... 9-35
3311805 ........................... 4-3 4460374............ 10-17, 10-20 4640163 ......................... 5-29 70002386.............. 9-35, 9-41
3312005 ......................... 1-21 4460419. 10-15, 10-31, 10-36 4640464 ............ 10-32, 10-36 70020173................ 5-9, 5-21
3312201 ......................... 2-11 4460458........................10-43 4641474 ......................... 9-37 70020186..................... 10-11
3330605 ....................... 10-11 4460464 10-11, 10-23, 10-25, 4641506 ........................... 7-5 70020201....................... 3-22
3380585 ......................... 4-13 10-26, 10-43, 4641519 ......................... 9-29 70020202....................... 3-22
3380724 ........................... 1-5 10-57 4700500 ........................... 1-4 70020203....................... 3-22
3391410 ........................... 2-9 4460465 10-20, 10-21, 10-23, 4711400 .... 1-4, 1-5, 4-3, 8-3, 70020204....................... 3-22
3423275 .................... 3-3, 3-5 10-25, 10-26, 8-19, 8-35, 8-37, 70020205....................... 3-22
3450303 ........................... 1-6 10-31, 10-32, 10-3, 10-4, 10-7, 70020206....................... 3-22
3470003 ........................... 7-9 10-36, 10-37, 10-11, 10-51, 70020229......................... 5-5
3576766 ......................... 1-17 10-43 10-57 70020230......................... 5-5
3580345 ......................... 6-25 4460466 10-20, 10-21, 10-23, 4711500 .... 1-4, 1-6, 1-9, 4-9, 70020231......................... 5-5

13-6 G5-18A/2505 31200360

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70020232 ......................... 5-5 70020300 .............. 5-15, 5-25 70020621 ......................... 6-5 70021092 ....................... 6-11
70020233 ................ 5-5, 5-19 70020301 .............. 5-15, 5-25 70020623 ....................... 4-11 70021093 ....................... 6-11
70020234 ................ 5-5, 5-19 70020302 .............. 5-15, 5-25 70020624 ....................... 4-11 70021095 ....................... 6-11
70020235 ......................... 5-5 70020303 .............. 5-15, 5-19 70020715 ....................... 9-21 70021096 ....................... 6-11
70020236 ................ 5-5, 5-19 70020311 ....................... 9-21 70020716 ....................... 9-19 70021108 ....................... 6-11
70020237 ................ 5-5, 5-19 70020312 ....................... 9-21 70020717 ....................... 9-19 70021148 ................ 5-9, 5-21
70020238 ......................... 5-5 70020314 ....................... 9-23 70020718 ....................... 9-19 70021149 ................ 5-9, 5-21
70020239 ................ 5-5, 5-19 70020324 ....................... 9-23 70020719 ....................... 9-19 70021150 ................ 5-9, 5-21
70020240 ................ 5-5, 5-19 70020325 ....................... 9-23 70020764 ..............9-25, 9-27 70021151 ................ 5-9, 5-21
70020242 ................ 5-5, 5-19 70020326 ....................... 9-23 70020765 ....................... 9-25 70021152 ................ 5-9, 5-21
70020243 ......................... 5-5 70020327 ....................... 9-23 70020766 ....................... 9-25 70021153 ................ 5-9, 5-21
70020244 ................ 5-5, 5-19 70020328 ....................... 9-23 70020769 ......................... 7-3 70021154 ................ 5-9, 5-21
70020245 ................ 5-5, 5-19 70020329 ....................... 9-23 70020770 ......................... 7-3 70021155 ................ 5-9, 5-21
70020247 .......5-5, 5-13, 5-19 70020330 ....................... 9-23 70020771 ......................... 7-3 70021156 ................ 5-9, 5-21
70020249 ................ 5-5, 5-19 70020333 ....................... 9-23 70020795 ....................... 6-27 70021157 ................ 5-9, 5-21
70020250 ......................... 5-5 70020339 ....................... 9-23 70020796 ..................... 10-11 70021158 ................ 5-9, 5-21
70020251 ................ 5-5, 5-19 70020345 ....................... 5-19 70020860 ....................... 9-23 70021159 ................ 5-9, 5-21
70020252 ......................... 5-5 70020346 ....................... 5-19 70020861 ....................... 9-23 70021160 ................ 5-9, 5-21
70020253 ......................... 5-5 70020370 ........... 9-3, 9-5, 9-9 70020862 ....................... 9-23 70021161 ................ 5-9, 5-21
70020254 ......................... 5-5 70020371 ......................... 9-3 70020863 ....................... 9-23 70021162 ................ 5-9, 5-21
70020255 ......................... 5-5 70020372 .................. 9-3, 9-5 70020866 ....................... 9-29 70021163 ................ 5-9, 5-21
70020256 ......................... 5-5 70020373 .................. 9-3, 9-5 70020867 ....................... 9-29 70021164 ................ 5-9, 5-21
70020257 ......................... 5-5 70020374 ......................... 9-3 70020868 ....................... 9-29 70021165 ................ 5-9, 5-21
70020258 ......................... 5-5 70020375 .. 9-3, 9-5, 9-9, 9-11 70020871 ....................... 9-37 70021166 ................ 5-9, 5-21
70020259 ......................... 5-5 70020376 ........... 9-3, 9-7, 9-9 70020872 ....................... 6-25 70021167 ................ 5-9, 5-21
70020260 ......................... 5-5 70020377 .................. 9-3, 9-5 70020874 ....................... 6-22 70021168 ................ 5-9, 5-21
70020261 ......................... 5-5 70020378 ......................... 9-9 70020875 ....................... 6-23 70021169 ................ 5-9, 5-21
70020262 ......................... 5-5 70020379 ......................... 9-9 70020876 ....................... 6-22 70021170 ................ 5-9, 5-21
70020263 ......................... 5-5 70020380 ......................... 9-9 70020877 ....................... 6-22 70021171 ................ 5-9, 5-21
70020264 ......................... 5-5 70020381 ................ 9-9, 9-11 70020878 ....................... 6-23 70021172 ......................... 5-9
70020265 ......................... 5-5 70020382 ......................... 9-9 70020879 ....................... 6-23 70021173 ......................... 5-9
70020266 ......................... 5-6 70020384 ......................... 9-9 70020913 ......................... 7-5 70021174 ................ 5-9, 5-21
70020267 ......................... 5-6 70020389 ................ 9-9, 9-11 70020914 ......................... 7-5 70021175 ................ 5-9, 5-21
70020269 ................ 5-6, 5-25 70020390 ....................... 9-11 70020915 ......................... 7-5 70021176 ................ 5-9, 5-21
70020270 ......................... 5-6 70020391 ....................... 9-11 70020916 ......................... 7-5 70021177 ......... 5-5, 5-6, 5-22
70020271 ......................... 5-6 70020392 ....................... 9-11 70020917 ......................... 7-5 70021178 ................ 5-9, 5-21
70020272 ......................... 5-6 70020393 ....................... 9-11 70020918 ......................... 7-5 70021179 ................ 5-9, 5-21
70020273 ....................... 5-13 70020394 ......................... 9-7 70020919 ....................... 9-37 70021180 ................ 5-9, 5-21
70020274 ....................... 5-13 70020395 ......................... 9-7 70020920 ....................... 9-37 70021181 ................ 5-9, 5-21
70020276 ....................... 5-13 70020396 ......................... 9-7 70020921 ....................... 9-37 70021182 ................ 5-9, 5-21
70020279 ....................... 5-13 70020397 ......................... 9-7 70020922 ....................... 9-37 70021183 ................ 5-9, 5-21
70020280 ....................... 5-13 70020398 ......................... 9-7 70020923 ......................... 7-5 70021184 ......................... 4-7
70020281 ....................... 5-13 70020399 ......................... 9-7 70020924 ......................... 7-5 70021185 ......................... 4-7
70020282 ....................... 5-13 70020400 ......................... 9-7 70020925 ......................... 7-5 70021186 ......................... 4-7
70020283 ....................... 5-13 70020401 ......................... 9-7 70020926 ......................... 7-5 70021187 ......................... 4-7
70020284 ....................... 5-13 70020529 ......................... 4-5 70020927 ......................... 7-5 70021188 ......................... 4-7
70020285 ....................... 5-13 70020530 ......................... 4-5 70020929 ....................... 6-17 70021189 ......................... 4-7
70020286 ....................... 5-13 70020531 ......................... 4-5 70021038 ....................... 6-11 70021190 ......................... 4-7
70020287 ....................... 5-13 70020554 ....................... 3-22 70021054 ....................... 9-33 70021191 ......................... 4-7
70020288 ....................... 5-19 70020555 ....................... 3-22 70021055 ....................... 9-33 70021192 ......................... 4-7
70020289 ....................... 5-13 70020560 ....................... 3-15 70021066 ....................... 6-11 70021193 ......................... 4-7
70020290 ....................... 5-13 70020562 ....................... 3-15 70021075 ....................... 6-11 70021194 ......................... 4-7
70020291 ....................... 5-13 70020571 ......................... 4-7 70021076 ....................... 5-19 70021195 ......................... 4-7
70020292 ....................... 5-13 70020572 ......................... 4-7 70021077 ....................... 6-11 70021196 ....................... 5-19
70020293 ....................... 5-13 70020574 ......................... 4-7 70021078 ....................... 6-11 70021197 ....................... 5-21
70020294 ....................... 5-13 70020575 ......................... 8-3 70021079 ....................... 6-11 70021198 ....................... 5-22
70020295 ....................... 5-13 70020576 ......................... 8-3 70021080 ....................... 6-11 70021199 ....................... 5-22
70020296 ....................... 5-13 70020577 ......................... 8-3 70021082 ....................... 6-11 70021200 ....................... 5-22
70020297 ....................... 5-13 70020578 ......................... 7-5 70021090 ....................... 6-11 70021208 ....................... 9-39

31200360 G5-18A/2505 13-7

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70021209 ....................... 9-39 70021445........................9-15 70022912 ....................... 3-17 7028875......................... 9-23
70021221 ....................... 5-19 70021446.............. 9-15, 9-17 70022913 ....................... 3-17 7028876......................... 9-23
70021242 ....................... 3-17 70021447.............. 9-15, 9-17 70022914 ....................... 3-17 7029300.................. 5-9, 5-21
70021243 ....................... 3-17 70021448.............. 9-15, 9-17 70022915 ....................... 3-17 7029520......................... 3-22
70021246 ....................... 3-17 70021451.............. 9-15, 9-17 70022916 ....................... 3-17 7029521......................... 3-22
70021266 ....................... 9-31 70021452.............. 9-15, 9-17 70022917 ....................... 3-17 7029590......................... 9-15
70021267 ....................... 9-31 70021459........................9-19 70022918 ....................... 3-17 7029690.... 3-3, 3-7, 3-9, 3-11
70021270 ....................... 9-13 70021462.............. 9-15, 9-17 70022919 ....................... 3-17 7029691............. 3-3, 3-7, 3-9
70021271 ....................... 9-13 70021463........................9-15 70022921 ....................... 9-19 7029692.................. 3-7, 3-15
70021272 ....................... 9-13 70021464........................9-15 70023104 ....................... 4-11 7029700.................... 3-7, 3-9
70021273 ....................... 9-13 70021465........................9-15 70023125 ......................... 4-7 7029705.................... 3-7, 3-9
70021274 ....................... 9-13 70021475........................9-37 70023126 ......................... 4-7 7029711.. 3-7, 3-9, 3-11, 3-15
70021275 ....................... 9-13 70021531........................9-27 70023127 ......................... 4-7 7029713.................... 3-7, 3-9
70021276 ....................... 9-13 70021543........................9-19 70023275 ....................... 3-17 7029714................ 3-11, 3-15
70021338 ..3-3, 3-7, 3-9, 3-11 70021546........................6-23 70023472 .............. 5-15, 5-25 7029775....................... 10-17
70021339 .................. 3-3, 3-7 70021547........................6-23 70023473 .............. 5-10, 5-22 7029782........................... 4-7
70021341 ....................... 10-7 70021580........................6-17 70023945 ....................... 9-35 7029865......................... 9-19
70021342 ................ 3-7, 3-15 70021712......................10-47 70023946 ....................... 9-35 7029969................ 10-7, 10-8
70021343 .................. 3-7, 3-9 70021785..........................4-7 70023973 ......................... 9-5 7029970................ 10-7, 10-8
70021345 .................. 3-7, 3-9 70021928................ 5-5, 5-19 70023974 ......................... 9-5 7029971......................... 10-8
70021346 .................. 3-7, 3-9 70021929................ 5-5, 5-19 7010542 ......................... 9-41 7075611......................... 11-5
70021347 .................. 3-7, 3-9 70021939..........................5-5 7010543 .......9-35, 9-37, 9-41 7082362........................... 2-5
70021348 .................. 3-7, 3-9 70021940........................5-13 7012941 ......................... 9-37 7126182........................... 2-5
70021349 ......... 3-7, 3-9, 3-11 70021941........................5-13 7012953 ......................... 9-31 7126662........................... 2-3
70021350 3-7, 3-9, 3-11, 3-25 70021942........................5-13 7012972 ......................... 9-41 7139886........................... 2-7
70021351 .................. 3-7, 3-9 70022077........................10-3 7023903 ......................... 9-41 7300032........................... 2-5
70021352 ....................... 9-19 70022078........................10-3 7024085 ......................... 9-23 7300034........................... 2-5
70021356 ....................... 3-15 70022079........................10-3 7024872 ......................... 9-37 7300518........................... 2-5
70021357 ....................... 3-15 70022088.............. 1-13, 1-14 7024885 ......................... 9-31 7301302......................... 6-22
70021358 ....................... 3-15 70022097................ 3-9, 3-11 7026408 ....................... 10-49 77133137.... 1-25, 8-29, 8-31,
70021359 ....................... 3-15 70022102................ 3-9, 3-11 7026442 ........................... 4-9 8-33
70021360 ....................... 3-15 70022103................ 3-9, 3-11 7026798 ......................... 6-17 77143015....................... 6-25
70021361 ....................... 3-15 70022104................ 3-9, 3-11 7026799 ......................... 6-17 77323029.... 1-25, 8-29, 8-31,
70021362 ....................... 3-15 70022105................ 3-9, 3-11 7026900 ......................... 6-17 8-33
70021363 ....................... 9-15 70022106..........................3-9 7026901 ......................... 6-17 77363082................ 8-3, 8-13
70021364 ....................... 3-15 70022107........................3-11 7026902 ......................... 6-17 77363244......... 10-21, 10-25,
70021365 ....................... 3-15 70022108........................9-17 7026905 ......................... 6-17 10-26, 10-31
70021366 ....................... 3-15 70022109........................3-11 7026906 ......................... 6-17 8001888........................... 2-9
70021367 ....................... 3-15 70022110........................3-11 7028654 ........................... 4-7 8001989......................... 10-7
70021368 ....................... 3-15 70022111........................3-11 7028655 ........................... 4-7 8001991......................... 10-7
70021369 ....................... 3-15 70022112........................3-11 7028659 ........................... 4-7 8002027........................... 2-9
70021370 ....................... 3-15 70022113........................9-17 7028660 ........................... 4-7 8002110........................... 2-9
70021384 ....................... 3-25 70022613.............. 5-15, 5-25 7028665 ........................... 4-7 8002789................ 1-19, 1-21
70021387 ....................... 3-15 70022847........................9-37 7028666 ........................... 4-7 8005670......................... 11-4
70021397 ....................... 3-11 70022896........................3-17 7028669 ........................... 4-7 8005671......................... 11-4
70021399 ....................... 3-15 70022897........................3-17 7028673 ........................... 4-7 8005870......................... 11-4
70021415 ....................... 3-11 70022898........................3-17 7028674 ........................... 4-7 8006013........................... 4-7
70021429 ....................... 3-25 70022899........................3-17 7028676 ........................... 4-7 8006038......................... 11-4
70021430 ....................... 3-25 70022900........................3-17 7028677 ........................... 4-7 8010200................ 1-19, 1-21
70021431 ....................... 3-25 70022901........................3-17 7028678 ........................... 4-7 8010204................ 1-19, 1-21
70021432 ....................... 3-25 70022902........................3-17 7028680 ........................... 4-7 8010234................ 1-19, 1-21
70021433 ....................... 3-25 70022903........................3-17 7028684 ........................... 4-7 80204005................ 5-6, 5-22
70021434 ....................... 3-25 70022904........................3-17 7028688 ........................... 4-7 80204111....................... 5-13
70021435 ....................... 3-25 70022905........................3-17 7028689 ........................... 4-7 802041175-9, 5-13, 5-21, 5-22
70021436 ....................... 3-25 70022906........................3-17 7028691 ........................... 4-7 80204147......................... 5-5
70021437 ....................... 3-25 70022907........................3-17 7028733 ................ 5-10, 5-21 80204178......................... 5-5
70021438 ....................... 3-25 70022908........................3-17 7028798 ......................... 9-21 80204209....................... 5-13
70021440 .............. 9-15, 9-17 70022910........................3-17 7028803 ......................... 9-21 80204213....................... 5-19
70021444 .............. 9-15, 9-17 70022911........................3-17 7028818 ......................... 9-21 80233256....................... 8-15

13-8 G5-18A/2505 31200360

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
80233257 .................. 8-7, 8-9 8229245 ....................... 10-15 86561311 ......................... 8-3 91403153 ......................... 6-6
80264035 ....................... 6-11 8229246 ....................... 10-15 86883327 ......................... 1-9 91403217 ......................... 6-6
80264045 ....................... 6-11 8275212 .................. 4-3, 4-13 8760550 ........................... 8-3 91403412 ....................... 1-17
80264138 ......................... 7-3 8303034 . 6-4, 6-5, 6-22, 6-23, 8769122 ........ 2-9, 8-31, 8-33 91404013 ......................... 7-3
80264139 ......................... 7-3 6-27, 7-9, 8-15, 8769123 ........ 2-9, 8-31, 8-33 91404016 ......................... 7-3
80325 ............................... 7-9 10-11 8769128 ......................... 8-29 91404182 ....................... 9-19
80333184 ......................... 8-3 8303114 .................... 4-3, 8-3 8769139 ......................... 8-29 91404186 ....................... 9-19
8033761 ......................... 9-35 8303119 ......................... 1-25 8770240 ........................... 8-3 91404326 ......................... 7-3
8034800 ......................... 6-11 8303739 ........................... 2-9 8770241 ..................5-3, 8-15 91474512 ......... 5-5, 5-9, 5-21
8035487 ........................... 6-4 8303839 ......................... 10-3 8770269 ......................... 8-15 91474516 ....................... 5-22
8035632 ......................... 6-11 8305624 .............. 10-3, 10-51 88201023 ....................... 8-33 91474532 ....................... 5-19
8035767 ........................... 9-9 8305626 .................. 1-4, 8-33 88212210 ......................... 1-5 9150310410-11, 10-41, 10-51
8036064 ......................... 6-11 8305645 .................. 2-3, 8-33 88212228 ....................... 8-13 91503106 ..................... 10-39
80363195 ....................... 1-10 8307024 ........................... 6-5 88261030 ....................... 1-17 91504028 ......................... 7-3
80364004 ....................... 6-11 8307106 ......................... 8-33 88501010 ..............1-19, 1-21 91504029 ......................... 7-3
80364005 ....................... 6-11 8307109 ........................... 6-4 885010121-9, 1-11, 1-19, 1-23 91514087 ......... 5-5, 5-9, 5-21
80364009 ....................... 6-11 8307110 ......................... 8-33 88521205 ......................... 6-5 91514098 ................ 5-6, 5-22
80364037 ....................... 6-11 8307202 ......................... 8-41 88521206 ................1-17, 4-9 91514099 ....... 5-9, 5-21, 5-22
8036438 ......................... 6-23 8307220 ......................... 6-25 88521208 . 2-7, 2-9, 2-11, 8-4 91514118 ....... 1-17, 5-9, 5-21
8036461 ......................... 6-23 8307904 ........................... 2-3 88521304 ................6-27, 7-9 91514119 ....... 1-17, 5-9, 5-21
8036463 ......................... 6-23 8310053 ........................... 6-4 88631566 ....................... 10-4 91514120 ....... 1-17, 5-9, 5-21
8036629 ....................9-3, 9-5 8310070 ........................... 1-6 8866514 ........................... 6-5 91514123 ................ 5-9, 5-21
8036633 ..................9-9, 9-11 8310160 ........................... 2-3 8866529 ........................... 6-5 91514156 ....................... 5-13
80474017 ....................... 4-11 8310246 ......................... 1-17 8866530 ........................... 6-5 91514157 ....................... 5-13
80484072 ..................... 10-49 8310357 ......................... 1-23 88671001 ......................... 2-3 91514224 ......................... 7-3
80604016 ..................... 10-37 8310369 ......................... 6-22 8880219 ......................... 5-27 91554019 .......... 10-25, 10-26
8060401710-25, 10-45, 10-51 8310382 ......................... 8-41 8880220 ......................... 5-27 91561241 ......................... 4-3
80604018 ......... 10-17, 10-20, 8310658 ........................... 2-3 8880221 ......................... 5-27 91563164 ....................... 6-17
10-23, 10-25, 8310664 ......................... 10-7 8881802 ....................... 10-11 91563213 ......................... 4-3
10-26, 10-32, 8342813 ......................... 6-11 90027187 ....................... 8-33 91563220 ....................... 11-4
10-37, 10-43 83483497 ......................... 1-9 90027471 ......................... 1-5 91565094 ....................... 3-22
80604019 ..................... 10-26 8360005 ......................... 6-25 90027473 ......................... 6-6 933940 ............................. 2-9
80604021 ......... 10-17, 10-20, 83683308 ......................... 4-9 90200003 ..................3-3, 3-5
10-32, 10-36 8405007 ......................... 6-25 90207463 ....................... 8-13
80604022 .......... 10-43, 10-57 8405104 ........................... 4-9 90554016 ....................... 3-25
80604023 ......... 10-23, 10-25, 8405201 ........................... 4-9 90554017 3-7, 3-9, 3-11, 3-15
10-26, 10-31, 8405202 ........................... 4-9 90554020 . 3-3, 3-7, 3-9, 3-11
10-32, 10-36, 8405203 ........................... 4-5 90554042 ........ 3-7, 3-9, 3-11
10-37 8405204 .................. 4-5, 6-25 905540453-7, 3-25, 9-15, 9-17
80604025 ......... 10-17, 10-21, 8405305 ........................... 4-5 90554062 ................3-7, 3-15
10-25, 10-31, 8406105 ............. 4-3, 8-7, 8-9 90554065 ........ 3-7, 3-9, 3-15
10-36, 10-37 8406302 ........................... 8-4 90554076 ................3-7, 3-15
80623016 .............. 8-25, 8-27 8410002 ........................... 7-9 90554080 ....................... 3-22
806253 ........................... 1-10 8410009 ........................... 4-5 909304 ........................... 1-10
806264 ........................... 1-10 8410013 ........................... 1-4 91083216 . 8-4, 8-7, 8-9, 8-15
80963070 ..................... 10-17 8420053 2-9, 2-11, 8-35, 8-37 91084008 ....................... 9-19
8098319110-15, 10-17, 10-20 8420055 ......... 2-9, 8-35, 8-37 91084010 ....................... 9-19
8220007 ....................... 10-39 8430033 ........................... 8-3 91084019 ....................... 9-19
8220114 ............10-17, 10-20 84521056 ......................... 4-9 91084233 ....................... 9-19
8220115 ............10-31, 10-36 8466306 .................. 6-5, 11-5 91084278 ....................... 9-19
8220116 ............10-17, 10-20 8520001 ................ 8-25, 8-27 91084279 ....................... 9-19
8220164 10-17, 10-20, 10-23, 8522012 ........................... 2-3 91094023 ....................... 9-19
10-25 8522031 ........................... 2-3 91094024 ....................... 9-19
8220890 ....................... 10-25 8584003 ................ 8-25, 8-27 91143340 ..................... 10-20
8220891 ....................... 10-20 85841094 ......................... 4-3 91143357 ....................... 10-3
8223531 ......................... 6-25 85941016 ............ 10-3, 10-11 91144099 ....................... 9-23
8229242 .10-15, 10-17, 10-20 85941017 ............ 10-3, 10-11 91164087 ....................... 6-11
8229243 .10-15, 10-17, 10-20 8642207 ........................... 2-3 91304025 ......................... 7-3
8229244 .10-15, 10-17, 10-20 8642224 ........................... 2-3 91403097 ......................... 6-6

31200360 G5-18A/2505 13-9

 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page

13-10 G5-18A/2505 31200360

 31200360

An Oshkosh Corporation Company

JLG Industries, Inc.

1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: +1-717-485-5161
Customer Support Toll Free: 1-877-554-5438
Fax: +1-717-485-6417

JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester Phone: +33 (0)5 53 88 31 70
Australia Phone: +55 193 295 0407 M24 2GP Fax: +33 (0)5 53 88 31 79
Phone: +61 265 811 111 Fax: +55 193 295 1025 England
Fax: +61 265 810 122 Phone: +44 (0)161 654 1000
Fax: +44 (0)161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. JLG Europe B.V.
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Polaris Avenue 63
D - 27721 Ritterhude-lhlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI 2132 JH Hoofddorp
Germany Sheung Shui N.T. Italy The Netherlands
Phone: +49 (0)421 69 350 20 Hong Kong Phone: +39 029 359 5210 Phone: +31 (0)23 565 5665
Fax: +49 (0)421 69 350 45 Phone: +852 2639 5783 Fax: +39 029 359 5845 Fax: +31 (0)23 557 2493
Fax: +852 2639 5797

JLG Polska Plataformas Elevadoras JLG Sverige AB

UI. Krolewska JLG Iberica, S.L. Enkopingsvagen 150
00-060 Warsawa Trapadella, 2 Box 704
Poland P.I. Castellbisbal Sur SE - 176 27 Jarfalla
Phone: +48 (0)914 320 245 08755Castellbisbal, Barcelona Sweden
Fax: +48 (0)914 358 200 Spain Phone: +46 (0)850 659 500
Phone: +34 93 772 4 700 Fax: +46 (0)850 659 534
Fax: +34 93 771 1762

www.jlg.com