HDKAG Parts Manual
HDKAG Parts Manual
English
Original Instructions 4-2019 0981−0252 (Issue 12)
Introduction
This manual applies to the HDKAG Generator Set as listed in the Generator Set Data Table. Parts are arranged in
groups of related items. Using the model and specification number from your generator set nameplate, select parts
that apply to your set. Right and left sides are determined by facing the engine end (front) of the set.
* − The diagonal line (/) in the model and specification number separates generator set characteristics from
the specification number and letter. The specification number denotes customer requested options
or deviations from a standard model. The specification letter advances (A to B, B to C, etc.) with major
manufacturing changes.
A Bracket, Solenoid, 48
Breaker Assy, Circuit, 65
Adapter, Alternator, 60
Breaker, Circuit (AC), 63
Adapter, Exhaust Flange, 56
Breaker, Circuit (DC), 65
Adapter, Fuel Pump Reducing, 47
Breaker, Mount Remote Circuit, 66
Adapter, Generator (Engine End), 13
Breaker/Terminal, Circuit, 65
Adapter, Generator (Generator End), 59
Brush, Alternator, 46
Adapter, Pressure Switch Pipe, 9
Brush, Generator, 59 , 60
Alternator, 45
Bushing, Alternator Insulation, 46
Apparatus, Idle, 20
Bushing, Connecting Rod, 10
Arm, Rocker, 33 , 34 , 35
Bushing, Control Box Strain Relief, 63
Armature, Starter, 14
Bushing, Governor Gear, 9
Bushing, Idle Gear, 12
B Bushing, Remote Circuit Breaker Reducer, 66
Ball, Crankshaft, 11
Ball, Starter, 14 C
Ball, Valve Seat, 40 , 41 , 42
Cover, Thermostat, 36
Band, Air Cleaner, 49
Cam, Fuel, 17
Bearing, Alternator, 46
Camshaft, 12
Bearing, Connecting Rod, 10
Camshaft, Fuel, 17 , 18
Bearing, Crankshaft, 11
Cap, Cylinder Block Sealing, 9
Bearing, Fuel Camshaft, 17 , 18
Cap, Cylinder Head Sealing, 25 , 26
Bearing, Generator, 59
Cap, Engine Stop Lever, 20
Bearing, Governor, 21
Cap, Engine Stop Lever Sealing, 20
Bearing, Governor Weight, 17
Cap, Idle Apparatus, 20
Bearing, Starter, 14
Cap, Injection Pump Eye Joint, 22
Bearing, Water Pump, 43 , 44
Cap, Radiator, 51
Belt, Fan, 45
Cap, Valve, 33 , 34 , 35
Block, Cylinder, 9
Case, Main Bearing, 15 , 16
Block, Generator Brush, 59 , 60
Circlip, Governor External, 21
Block, Terminal, 60
Circlip, Governor Shaft, 17
Box, Control (AC), 63
Circlip, Idle Gear, 12
Box, Control (DC), 65
Circlip, Piston Pin, 10
Box, Remote Mount CB, 66
Circlip, Rocker Arm External, 33
Bracket, Air Cleaner, 49
Clamp, Hose, 39
Bracket, Coolant Tank, 52
Clamp, Injection Pipe, 27
Bracket, Engine/Radiator Mounting, 57
Clamp, Injection Pump Wire, 23
Bracket, Lifting, 49
Clamp, Radiator Loop, 51
Bracket, Radiator Mounting, 57
Cleaner, Air, 49
Bracket, Radiator Support, 51
Clip, Stop Solenoid Rod End, 48
Bracket, Rocker Arm, 33 , 34 , 35
J
Joint, Breather Pipe, 37 N
Joint, Injection Pump Eye, 22 Nipple, Oil Pressure Close, 9
Joint, Oil Filter Pipe, 40 , 41 , 42
Joint, Stop Solenoid Ball, 48
O
O’ Ring, 38 , 39
K O’Ring, Crankshaft Collar, 11
Key, Camshaft, 12 O’Ring, Cylinder Block Pipe Pin, 9
Key, Crankshaft, 11 O’Ring, Cylinder Head Oil Fill Cap, 37
Key, Fuel Camshaft Woodruff, 17 , 18 O’Ring, Delivery Valve Holder, 23
Kit, Engine Gasket, 74 O’Ring, Dust Ejector Valve, 49
Kit, Overflow Recovery Tank, 52 O’Ring, Gearcase Cover, 40
Kit, Remote Mount CB Box, 66 O’Ring, Gearcase Oil Fill Cover, 40
Kit, Remote Panel (Gauges), 73 O’Ring, Generator Rotor, 59 , 60
Kit, Remote Panel (Switch Only), 70 O’Ring, Injection Pump, 23
Kit, Remote Panel (Switch/Hourmeter), 71 O’Ring, Oil Filter Hole Cover, 40 , 41 , 42
Kit, Switch/Voltmeter, 72 O’Ring, Oil Pickup Tube, 53 , 54
O’Ring, Speed Control, 19
L O’Ring, Starter, 14
Labels, 74
Lever Assy, Governor, 19 P
Lever, Engine Stop, 19 Pan, Drip, 57
Lever, Fork, 21 Pan, Oil, 53 , 54
Lever, Governor, 20 Panel, Printed, 70 , 71 , 72 , 73
Lever, Speed Control, 19 Panel, Remote (Gauge), 73
Lever, Thrust, 21 Panel, Remote (Single Switch), 70
Line, Fuel Filter, 47 Panel, Remote (Switch/Hourmeter), 71
Line, Fuel Pump, 47 Panel, Remote (Switch/Voltmeter), 72
Link, Solenoid, 48 Panel, Remote Gauge, 69
PCB, Engine Monitor, 65
2 32 12 11
33
12 3
15
21 9
16 14
10
2 23
1
20
6
18 19 11 4
20
8
2
5
13 25
24
8 7
17 22 27
31 30
6
6
29
26 28
4
3
4 1
1 6
12
4
12
3
5 13
11
13
9 10
8
7
4
1
6
7 15
5 4
3
8
14
11
8
10
12 9
13
9
10
2 6
5
3 4
1
2 9 11 19
1 24
10
27 2
28
3 4 24
18
5 25
29
21
20
12
13 27
14
22
23
16 8
15 26
17
6
3
7
5
2
4
2
12
2
10
11
9
10
10
9 6
5
7 8
4
2
3
14
3 11
3
14 12
10 11
12
11 12
1 104−2120 1 Case Assy, Main Bearing 10 104−2118 1 Case Assy, Main Bearing
2 104−2121 1 Metal, Cranksaft 11 185−6549 3 Metal, Cranksaft
3 185−6507 8 Bolt, Bearing Case 12 185−6513 3 Bolt, Bearing Case
4 181−9124 1 Gasket, Bearing Case 13 104−2119 1 Case Assy, Main Bearing
5 232−4204 1 Cover, Bearing Case 14 Case Assy, Main Bearing
6 509−0547 1 Seal, Oil 232−4226 2 Spec G−H
7 101−0867 1 Gasket, Case Cover A048A833 2 Spec J
8 185−2391 8 Bolt
9 185−2390 9 Bolt
2.
1.
7.
3.
9.
10. 22.
21.
4.
24.
5. 20.
15.
6.
17.
16. 12. 23.
18.
18.
8. 19. 12.
25. 14. 11.
13.
13.
18. 17.
16.
15.
19.
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
2.
1.
6.
3.
7. 21.
8. 22. 20.
4.
5.
14. 19.
16.
15.
10. 9.
17.
17. 19.
18.
11. 13.
12.
17. 16.
15.
14.
18.
2 2
6 1
8 4 13
7
19 5
8 17
20 7
18
16
10 9
22 3
6 11
14
15
21
12
13
10
4
7 17 14 13
9 12
8 19
11
9,18
16
5
3 15
5
2
4 1
6
14
10
13 9
1
11
12
5
7 4
15
8
3
16
12 17
17
16
4
11 6
13 9
14 4
8
12 9
2
10
3 1
25
26
6 23
24
7
5
4 19
20
3 2
1 21
11
26
8 22
16 13
9
15 14
10 17
18
2
12
13
14
11
12
8
12
10 4
9
1 11
7
14
6
7
2
3
12 1
9 5
4
5 8 2
10 7
3 9
1
11
9
7 8 4
6 2
10
1
2
3
8
11
1
5
2
16
11
9 10 15
8
15
1
15
15
14 6
13 6
7
6 7
6
12 7
7
5 3
2
4
3
2
1 9
10
3 9 6 8
4 5 7 10
12
11
12
3
2
1 8
9 7
2 8 3 4 5 9
6
11
10
11
17
13 18
11 12
10 19
16 15
17
1
17
17
7
7 8
9
6 7 8
14 7 8
8 9
9
7
9
9
6
5 2 3
4
13 17
11 12
16 10 18
15
16 1
7
8
8 9
6
14 8 9
9
8
9
5 6 3
2
4
3
2
1 8
9 7
2 8 3 4 5 9
6
11
10
11
12 16
13
15 18
19
12 10
13 19
17
9 19
8 19 10
17
7 11
5
13 12 9 4
19 3
20 6
21
2
1
19 2
12 10 1
2
13 1
16 17 2
19 1
10
15 19 14
18
2.3. 18.
4. 19.
6. 17.
5. 16.
4. 15.
3. 7. 14.
2.
8.
1. 4. 13.
7.
4. 12.
13.
11.10. 9. 12.
13.
12.
16.
12.
13. 9.
15.
18.
12. 10.
13. 18.
17.
18.
8. 10.
18.
17.
7. 11.
12. 5.
13. 4.
18.
19. 3.
20. 6.
2.
1.
12. 18. 2.
10. 1.
13. 2.
16. 1.
17. 2.
18. 1.
10.
15.18. 14.
9.
13
14 11
15 12 10
8
16
6
7
2
7 1
5 4
9
10
1
11
2
12
5
13
6
6.
5.
8.
9.
7. 4.
10.
11.
2.
1.
7.
3.
2.
6.
5.
12.
8.
13.
9.
7. 4.
10.
11.
2.
1.
7.
3.
2
1 13
31 14
32
27
21
23
22
13
12
20
15 11
3
25 4
18 6
26 5
34
2
24
33 9
29 19 2 7
16 10
28 17
30 8
2
1
13
14
25
23 21
22
13
20 12
3 15 11
18 4
26 6
5
24
19 9
27 16 2 7
10
17 8
16
2 17
10 26
13
27 14
15 13
25
21
23
22
16 2
12
2
20 11
18 4
3 6
5
10
2 9 8
24
2
19 16 17 7
28
5
4
1 6
8
7
12
9
11
10
5
4
1 6
8
7
10
21
4
18
6
5
9
19 1
20
22
17
13 14
11
15
12
16
2
8
7
3
8
6
7
5
11
12
9
4
20
3
10
13
23
21
27
17
28
16
25
14
26 24
15
18
2
1 22 20
19
28
5
16
6
15
14
9
9
8 7
10
12
11
13
4
9
8
7
5
3
2
10
10
1
9
3
16
5 17
11
15
15
6
14
4 8
2
13
12
8 12
13
11
2 5
3 14 15
10
16
1 9
4
8 11
7
6 17
18
19
20
21
17
21
17
24
23
22
4
3
1
2
130−2781 1 Kit, Overflow Recovery Tank 3 808−0054 2 Screw, Round Head Sheet
(One Quart) Metal (14 x 7/8”)
1 130−2780 1 Bracket, Tank 4 526−0021 2 Washer, Flat
2 130−2779 1 Tank, Radiator Recovery
Water
8 1
9
10
6 7
4 3
1
7
8
9
5
3
1
6
11
3 7
2
1
4 8
6
10
3
4
6 15
14
4
13
14 11
6 10 7
13
12
1 12 6
8
10
7
5
8
9
5
11 10
1
12 7, 8
2
15
9
3
4
5 13
14
18
17
19
17
16 21
24
22
27
20
23
24
26
29
28
30
25
20
21
17
22
3
23 2 16
10
15
1 18
19
11
13
12 14
7 13
12
8 , 9 , 10 , 11 14
5
15 20
8 16
19 21
5 17
4
18
6
3
31
22
2
23
24
25
29
28 27
26
30
34
32
33
300−4274 1 Assy, Control 2 Pole 45Amp 14 810−0155 1 #~Screw, Round Head Brass
(Includes Parts Marked ~) Machine (1/4−20 x 1.25”)
300−4274−01 1 Assy, Control 2 Pole 35Amp 15 508−0198 1 #~Bushing, Strain Relief
(Includes Parts Marked ~) 16 #~ Screw, Round Head Machine
300−4274−02 1 Assy, Control 2 Pole 50Amp (#6−32 x 3/8’)
(Includes Parts Marked ~ 812−0061 4 1 Phase
300−4319−01 1 Assy, Control 3 Pole 35Amp 812−0061 6 3 Phase
(Includes Parts Marked #) 17 #~Washer, Lock (#6)
300−4319−03 1 Assy, Control Plate Cover 850−0020 4 1 Phase
(Includes Parts Marked #) 850−0020 6 3 Phase
1 234−0952−02 1 Guard 18 508−0278 1 #~Grommet
2 Breaker, Circuit (CB22) 19 370−4083 1 Standoff, Cover
~ 2 Pole 20 305−0879−02 1 Cover, Regulator
320−1689−05 1 35A 21 305−0931−02 1 Cover, Regulator
320−1689−07 1 45A 22 854−0010 1 Washer, IT Lock (#10)
320−1689−08 1 50A 23 813−0113 1 Screw, Round Head Machine
# 3 Pole (#10−32 x 2−3/4”)
320−1836−03 1 25A 24 305−0875−04 1 #~Regulator, Automatic Voltage
320−1836−05 1 35A (VR21)
3 871−0016 2 #~Nut, Hex (1/4−20) 25 .357−0100 1 Diode, Rectifier
4 526−0052 1 #~Washer, Flat (1/4”) 26 815−0905−05 2 #~ Screw, Round Head Machine
5 856−0006 3 #~Washer, EIT (1/4”) (#10−32 x 1/2”)
6 821−0004 4 Screw, Lock Head 27 856−0003 2 #~Washer, EIT (#10)
(#10−32 x 5/16”) 28 800−2033 6 Screw, Hex Head Cap
7 319−1404 1 Cover, Control (M6 x 1 x 16mm)
8 338−2093 1 #~Harness, AC (Reaches 29 850−2006 6 Washer, Lock (M6)
From AC Control Box to 30 526−0018 6 Washer, Flat (1/4”)
DC Control Box) (Includes 31 508−1115 1 *Trim, Edge
Plug, Socket and Clamp) 32 323−1591 4 #~*Plug, Seal
9 323−1383 1 Plug, Circular (J1) 33 323−1583 1 #~*Plug
10 323−1229 1 Socket, Female 34 323−1582 1 #~*Plug (12Pin)
11 323−1385 1 Clamp, Cable
12 #~Box, Control
319−1954 1 1 Phase * − Parts Shipped Loose in Plastic Bag.
319−2134 1 3 Phase
13 #Plate, CB Cover
320−1926−02 1 3 Pole CB
320−1813−02 1 2 Pole CB
30
31
32
20
21
26
22 28
29
24
27
10
15
23
1
16
18 13
17
9
12 6
14
19 13
12
33 2
12 4
7
25 5
11 34
35
10
1.
8.
9.
10.
2.
3.
11.
6.
4.
7.
5.
2.
1.
6.
2.
5., 6.
3., 4. 2.
10.
11.
8.
10.
12.
9.
11. 7.
5
4
9
8
11 8
12
10
13
9
3
7
4
6
2
5
1 300−3248−04 1 Panel Assy, Remote Control 9 815−0385 2 *Screw, Round Head Machine
(Includes Parts Marked *) (#6−32 x 1/2’)
2 808−0023 4 Screw, Sheet Metal Round 10 870−0183 2 *Nut, ET Hex (#6−32)
Head (#8 x 1/2”) 11 338−2222−02 1 *Harness, Remote Panel
3 319−0141 1 *Panel (Reaches From Remote Panel
4 308−0827 1 *Switch, Rocker (S11) to Remote Panel Extension
5 302−1641 1 *Voltmeter (Includes Mounting Harness)
Hardware) (M14) (Includes Housing and Pins)
6 193−0351 1 *Gauge, Coolant Temperature 12 323−1291 1 Housing, Connector (P4)
(Includes Mounting Hardware) 13 323−1199 6 Pin, Contact
(M13)
7 193−0352 1 *Gauge, Oil Pressure (Includes
Mounting Hardware) (M12) * − Parts Included in Remote Control Panel Assy.
8 302−0885 1 *Meter, Time Totalizing (M11)
6.
2.
1.
3.
5.
4.
7.
2.
1.
3.
4.
6.
5.
11.
4.,5., 6.,7.
2.
1.
3.
8.
10.
9.
8 7 3
1
10
2 9
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