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PL rc6

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0% found this document useful (0 votes)
39 views64 pages

PL rc6

Uploaded by

dominicaclan34
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Grasso

Refrigeration Division

Reciprocating Compressors for industrial refrigeration


Series RC6

Parts List (PL)

PL6-0108/v002=CA189 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 1


Grasso
Refrigeration Division

Copyright
All Rights reserved. No part of this publication may
be copied or published by means of printing,
photocopying, microfilm or otherwise without prior
written consent of Grasso.
This restriction also applies to the corresponding
drawings and diagrams.

Legal Notice
This publication has been written in good faith.
However, Grasso cannot be held responsible,
neither for any errors occurring in this publication
nor for their consequences.

This manual must be carefully read and understood


prior to installing and servicing the compressor
(package)

General Safety
All service operations described in this
servicemanual are only to be carried out by
well-trained/qualified personnel and even then
only after this service manual has been read
carefully and is fully understood.

Personal safety
Observe all (inter)national and/or local safety
standards, measures and regulations during
reinstalling, repairing and connecting the
compressor (package).

Mechanical safety
If the compressor does not have to be removed
from its base, it is advisable to put warning labels
on vital parts of the compressor saying that the
plant is out-of-operation and must not be started
up.
If the compressor has to be opened for service,the
frigerant has to be pumped down and the electric
supply has to be cut off.
After having run the initial 100 operating hours,it is
essential (in both new and modified plants) to
replace the red running-in filter element with the
permanent filter element supplied.
On reinstalling a compressor, it should be checked
whether the direction of rotation of the compressor
has remained the same.

Page 2 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


Grasso
Refrigeration Division

Table of Contents

Section Title Page


1 PARTS COMPRESSOR 9
2 PARTS ACCESSORIES 39
3 HISTORY PARTS 47

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 3


Grasso
Refrigeration Division

Page 4 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


Grasso
Refrigeration Division

Preface 3) Grasso CD-ROM ´Documentation Navigator´

This preface gives a survey of the types of Contents


documentation and software available for this All Grasso documentation including a user friendly
Grasso compressor series. navigation system.

All Grasso documentation and Grasso selection With this CD-rom it is possible to re-use all text,
software is available on CD-Roms (Consult Grasso). graphics, tables, etc. for various purposes
(presentations, reports, ...)

1) Grasso Refrigeration Equipment Catalogue


User group
(REC)
Project engineers, application engineers, sales
Contents managers, product managers for both end-users
This catalogue contains all Product Information and contractors.
(engineering data) and all brochures of the Distribution
reciprocating compressors, screw compressors, air
purgers, chillers, packages, etc. This catalogue also Sales Department of Grasso.
includes the CD-Rom ´Grasso Software´ and the
CD-ROM ´Documentation Navigator´. 4) Product Information (Engineering Data Sheets;
ED)
User group
Project engineers, applications engineers, sales Contents
managers and product managers for both All product information (engineering data) for this
end-users and contractors. series compressor and the corresponding
Distribution recommended accessories. It is meant to be a guide
to the selection of these components.
Sales Department of Grasso.
User group
2) Grasso CD-ROM ´Grasso Software´ Project engineers, application engineers, sales
managers, product managers for both end-users
Contents and contractors.
COMSEL programme (the Grasso COMpressor
Distribution
SELection programme), PURGER programme (to
calculate energy savings and pay-back time) and Sales Department of Grasso.
REVALCO software (to select Revalco valves, check
valves, Revalco parts etc.). 5) Installation and maintenance manual (IMM)
User group Contents
Project engineers, application engineers, sales This manual will provide information on how to
managers, product managers for both end-users transport, install, start-up and maintain the
and contractors. compressor (package). It also contains a number of
Distribution "Product Information Sheets" and the current "Parts
List"
Sales Department of Grasso.
User group
To be used in the field by qualified personnel for
both end-user and contractor.

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 5


Grasso
Refrigeration Division

Distribution 9) Service and Maintenance Manual (SIM)


Supplied together with the compressor.
Contents
Description of (re)assembling, inspection, repair
6) Instructions for Accessories (IFA) and part or total overhaul of the bare shaft
compressor. This manual should be used together
Contents
with the 'Installation and Maintenance Manual'.
All the relevant mounting and installation
instructions and spare parts information for those User group
accessories supplied with the compressor. To be used in the field by qualified personnel of
refrigeration installers or contractors.
User group
To be used in the field by qualified personnel for Distribution
both end-user and contractor. Service and Parts Department of Grasso.
Distribution
Supplied together with the compressor. 10) Miscellaneous

Typographic signs:
7) Parts list (PL) Indicates a caution, note or procedure to which you
should pay special attention.
Contents
READ IT CAREFULLY!
All current parts of the compressor and accessories
together with the design changes applicable to
previous supplied components ("History").

User group
Indicates a WARNING. READ IT CAREFULLY!
Service and parts department for both end-user
and contractor.

Distribution
Service and Parts Department of Grasso.
Indicates an IMPORTANT note or procedure to
which you should pay special attention.
8) Service & Maintenance Schedules (SMS)

Contents
Complete set of service and maintenance schedules
for 100 operating hours up to 48000 operating Indicates a HINT.
hours (inspection, renewal, measuring, cleaning, ...)
of the bare shaft compressor.
Values between []
User group Values between [ ] are read-outs of Grasso's
Service and parts department and in the field by electronic control device Monitron CR.
qualified personnel for both end-user and
contractor.

Distribution
Service and Parts Department of Grasso.

Page 6 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


Grasso
Refrigeration Division

Release Notes Parts List (PL) RC6

Date
Description Ref.
M-YY
1 Previous version 00.89.275-v004.00.02 03-01 KK

Cylinder numbering of Grasso reciprocating


compressors

Fig. 1 Cylinder numbering Grasso reciprocating


compressors

Legend
1, 2, 3, ... Cylinder numbers
T Top view of compressor
S Shaft-end of compressor
O Oil pump of compressor

Booster or single-stage operation


Booster operation applies if condensing
temperature <5 oC.
Single stage operation applies if condensing
temperature =>5oC.

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 7


Grasso
Refrigeration Division

Page 8 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

1. PARTS COMPRESSOR

Table of Contents

Parts List Page Figure


COMPRESSOR HOUSING WITH CONNECTIONS 10 RC6-01
MAIN BEARINGS 12 RC6-02
CRANKSHAFT 14 RC6-03
PISTON AND CONNECTING ROD 16 RC6-04
SUCTION AND DISCHARGE VALVE (from mach. nr. 99061345) 18 RC6-05
ROTARY SHAFT SEAL 20 RC6-06
OIL PUMP 22 RC6-07
CAPACITY CONTROL MECHANISM 24 RC6-08
OIL DISCHARGE FILTER 26 RC6-09
FLANGED MAIN CONNECTIONS 28 RC6-10
SUCTION GAS STRAINER 30 RC6-11
OIL SUCTION FILTER 32 RC6-12
OIL PRESSURE REGULATOR 34 RC6-13
STANDARD SETS OF PARTS, SEALS AND TOOLS 36 RC6-14

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 9


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-01 COMPRESSOR HOUSING WITH CONNECTIONS
1 CYLINDER HEAD COVER ASSY * - with capacity control
1.1Aa CYLINDER HEAD COVER RC6-2CR 2336521 - with capacity control for 2 cyl.
1.1Ab CYLINDER HEAD COVER RC6-2CR 2336525 - RC6W: with capacity control for 2 cyl.
1.1Ba CYLINDER HEAD COVER RC6-1CR 2336510 - with capacity control for 1 cyl.
1.1Bb CYLINDER HEAD COVER RC6-1CR 2336515 - RC6W: with capacity control for 1 cyl.
1.2 HEXAGON HEAD BOLT M10x120 0110512 2
1.3A GASKET 190x405x2CR 0907192 - on item 1.1A
1.3B GASKET 190x405x1CR 0907191 - on item 1.1B
2 CYLINDER HEAD COVER ASSY * - without capacity control
2.1a CYLINDER HEAD COVER RC6-OCR 2336500 -
2.1b CYLINDER HEAD COVER RC6-OCR 2336505 - on type RC6W only
190x405x1.5-
2.2 GASKET 0907190 -
OCR
3.a HEXAGON HEAD BOLT M10x120 0110510 20 18 on item 1 (for RC6 types only)
3.b HEXAGON HEAD BOLT M10x120 0110512 20 18 on item 1 (for RC6W types only)
4 FLAT WASHER M10 1113501 36
5 CRANKCASE RC6 * 1
6 GASKET 175x290x1.5 0907175 1
7.a INSPECTION SIDE COVER 175x290 0530175 2 RC6 (2x), RC6W (1x)
7.b INSPECTION SIDE COVER 175x290WK 0530178 2 RC6W (1x)
8 HEXAGON HEAD BOLT M10x40 0110540 16
9 O-RING 2.62x32.99 0952284 1
10 SIGHT GLASS 29x60 1224029 1
11 HEXAGON HEAD BOLT M6x16 0110316 3
12 EYE BOLT M16 0118812 2
13 SPRING LOADED SAFETY 26.5G33 1249333 1
14 PLUG G13S 0136134 5 if connection not in use
15 CRANKCASE HEATER 240V-200W 1372203 1
16 STOP VALVE TAH8-12 0607011 1
17 ORIFICE G13x3x20 0123139 2
18 ALU.SEALING RING 21x25x1 0912021 2 in RC46(W) compressor only
19.a PLUG G21 0136216 3 in RC46(W) compressor only
19.b PLUG G21 0136216 1 in types RC66(W) & RC86(W)
20 ALU SEALING RING 21x27x2 0914023 1
21 ALU SEALING RING 13.5x20x1 0912014 5
22 NIPPLE COUPLING 12G13 0338131 1
23 NIPPLE COUPLING 12G21 0338211 1

Page 10 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-1 RC6-01

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 11


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-02 MAIN BEARINGS
1 BEARING FLANGE 60x15x11.5 1143600 1 driving end
2 BEARING ASSY RC6 * 1
2.1 PUMP HOUSING RC6 * --------- refer to parts list FIG. RC6-7
2.2 O-RING 3.53x209.14 0952365 1
2.3 BEARING FLANGE 60x50xM10 1143651 1 oil pump end (from 95.08.1648)
2.4 SOCKET HEAD SCREW M10x100 0104510 4
3 FLAT WASHER M10 1113501 16
4 HEXAGON HEAD BOLT M10x40 0110540 8
5 HEXAGON HEAD BOLT M10x35 0110535 8

Page 12 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-2 RC6-02

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 13


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-03 CRANKSHAFT
1.1 CRANKSHAFT E/K-RC6 * 1
1A.a CRANKSHAFT E-RC6 2236400 1 4-cylinder compressor
1A.b CRANKSHAFT K-RC6 2236410 1 4-cylinder compressor
1B.a CRANKSHAFT E-RC6 2236600 1 6-cylinder compressor
1B.b CRANKSHAFT K-RC6 2236610 1 6-cylinder compressor
1C.a CRANKSHAFT E-RC6 2236800 1 8-cylinder compressor
1C.b CRANKSHAFT K-RC6 2236810 1 8-cylinder compressor
2 KEY 14x9x70 1102570 1
3 CARRIER DISC 60x5A 1125106 1 from 95.08.1648
4 SOCKET HEAD SCREW M10x25 0104525 2

Page 14 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-3 RC6-03

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 15


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-04 PISTON AND CONNECTING ROD
1 PISTON ASSY 85RC6 2436010 1
1.1 PISTON 85RC6H * 1
1.2 GUDGEON PIN 26x16x68R6 2436260 1
1.3 SAFETY RING * 2
1.4 PISTON RING SET 85RC6 0974084 1
2 CONNECTING ROD 60x170xRC6 2436500 1
2.1 CONNECTING ROD 170RC6 * 1
2.2 CONNECTING ROD BOLT MF8 0111401 2
2.3 LOCKING RING SET M8 1139400 2
2.4 HEXAGON NUT MF8x1 0147405 2

Page 16 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-4 RC6-04

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 17


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-05 SUCTION AND DISCHARGE VALVE (from mach. nr. 99061345)
1 HEXAGON HEAD BOLT M10x40 0110540 4 DIN 540
2 FLAT WASHER M10 1113501 4
3 PRESSURE RING RC6 2736410 1
4 SINUSOIDAL SPRING 87x125x4 1133087 1
5.H DISCHARGE VALVE ASSY RC6 2736103 1 option "H" (High), refer selection table
5.L DISCHARGE VALVE ASSY RC6 2736113 1 option "L" (Low), refer selection table
5.1 LOCKING NUT M8 0145400 1
5.2 FLAT WASHER M8 1113401 1
5.3 DISCHARGE VALVE STROKE LIMITOR RC6 * 1
5.4a SINUSOIDAL SPRING 64x76x0.5 * 1 option "L" (Low), refer selection table
5.4b SINUSOIDAL SPRING 64x76x0.5 * 2 option "H" (High), refer selection table
5.5 DISCHARGE VALVE RING 64x76x1 * 1
5.6 SUCTION STROKE LIMITOR RC6 * 1
5.7 FITTED BOLT M8x35 * 1
R
5.8H DISCHARGE VALVE AND SPRINGS (halocarbons) 1134105 1

NH3
5.8L DISCHARGE VALVE AND SPRING (ammonia) 1134110 1

6 DAMPER RING 108x87x4 * 1


7 SINUSOIDAL SPRING 88x103x0.7 * 1
8 SUCTION VALVE RING 88x103x0.7 * 1
9 O-RING 3.53x117.07 0952362 1
10 CYLINDER LINER 85RC6 2336120 1
11 O-RING 3.53x91.67 0952361 1
SUCTION VALVE RING, SPRING AND
12 RC6 1134115 1
DAMPER RING

Page 18 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-5 RC6-05

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 19


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-06 ROTARY SHAFT SEAL
1 SHAFT SEAL HOUSING RC6 2636100 1
2A PLUG G13S 0136134 1
2B PLUG NPT13X1.5 0365513 1
3 NIPPLE COUPLING 6N10 0338810 1
4 O-RING 3.53x158.34 0952364 1
5 HEXAGON HEAD BOLT M10x35 0110535 8
6 FLAT WASHER M10 1113501 8
7 SHAFT SEAL SET RC6 0962900 1

Page 20 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-6 RC6-06

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 21


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-07 OIL PUMP
1 PUMP COVER RC6 2636700 1
2 OIL PUMP ELEMENT RC6A 2636601 1
3 BEARING RC6x13.5 2636710 1
4 HEXAGON HEAD BOLT M6x16 0110316 3
5 O-RING 3.53x209.14 0952365 3
6 O-RING 3.53x136.12 0952363 1
7 PUMP HOUSING RC6E 2636503 1 from 95.08.1647

Page 22 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-7 RC6-07

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 23


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-08 CAPACITY CONTROL MECHANISM
1 FLANGE RC6C 2736702 1
2 CYLINDER HEAD SCREW M4x10 0168210 4
3 PISTON CAPACITY CONTROL RC6 2736600 1
1.25x10x11.5
4 PRESSURE SPRING 1131132 1
x51
5 PISTON FITTING RING 56x51.3x2 0970056 1
6 FLAT WASHER M10 1113501 4 per controlled cylinder cover
7 HEXAGON HEAD BOLT M10x40 0110540 4
8 GASKET 87x94x1.5 0907087 4
9 CYLINDER CAPACITY CONTROL RC6 2736500 1
10 PISTON FITTING RING 40x36.6x2 0970040 1
11.1A VALVE BODY * 1
11.1B VALVE BODY * 1
110-120/50-
11.2A VALVE COIL 60 1316311

220-240/50-
11.2B VALVE COIL 1316322 1
60
11A SOLENOID VALVE 110/120V * 1
11B SOLENOID VALVE 220FA 0680111 1 NH3

12.a CONNECTOR DIN 1316610 1 without LED


for valves 11A/11B, without LED

12.b CONNECTOR 220/240 V AC, 1316611 1 with 220V-AC/DC LED


DIN incl. LED `with 220V-AC/DC LED
24/48 V with 48V-AC/DC LED
12.c CONNECTOR AC/DC, DIN 1316615 1 with 48v-AC/DC LED
incl. LED
13 SOCKET COUPLING 6G10 0337106 1
14 SET SCREW M5x10 0123010 1
15 PLUG M8x1 0365708 3
16 O-RING 9.3 0951093 2

Page 24 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-8 RC6-08

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 25


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-09 OIL DISCHARGE FILTER
1 FILTER SET RC6 0711900 1
1.1 O-RING 3.53x136.12 0952363 1
1.2 FILTER CARTRIDGE 480x15 * 1
2 LOCKING NUT M6 0145300 1
3 STUD M6x20 0151320 1
4 FILTER HOUSING 130 0702130 1
5 HEXAGON HEAD BOLT M10x75 0110575 6
6 FLAT WASHER M10 1113501 6

Page 26 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-9 RC6-09

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 27


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-10 FLANGED MAIN CONNECTIONS
1A SHOULDER FLANGE RC46 0539045 1
1B SHOULDER FLANGE RC66 0539051 1
1C SHOULDER FLANGE RC86 0539063 1
2 HEXAGON HEAD BOLT M16x40 0110840 4 per flanged connection
3 GASKET 67x81x1.5 0903067 1 per flanged connection
4 SPRING LOADED SAFETY 26.5G33 1249333 1

Page 28 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-10 RC6-10

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 29


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-11 SUCTION GAS STRAINER
1A SHOULDER FLANGE RC46 0539048 1
1B SHOULDER FLANGE RC66/RC86 0539060 1
2 GASKET 67x81x1.5 0903067 2
3 STRAINER ELEMENT 544x100 0716544 1

Page 30 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

a a a a a a a a a
aaaaaaaaaaaaaaaaa
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a a a a a a a a a
aaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaa

Fig. 1-11 RC6-11

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 31


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-12 OIL SUCTION FILTER
1 STRAINER ELEMENT 149x16 0716164 1 from machine nr. 95.08.1648
2 SWIVEL COUPLING 16G21 0339216 1 from machine nr. 95.08.1648

Page 32 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-12 RC6-12

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 33


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-13 OIL PRESSURE REGULATOR
lubricating oil pressure regulator included. To
replace the internal regulator for an external
1 PRESS. REGULATOR SET SAM RC6 1241140 1
regulator, conversion kit 12.41.145 should be
applied.

1.1 STEEL PRECISION PIPE WITH VALVE K12x1.5 1241012 1


HOUSING
1.2 ALU SEALING RING 21.5x27x1 0912022 1
1.3 BEAMING BALL W16 1119010 1
1.25x14x9x35
1.4 PRESSURE SPRING .5 1131134 1

1.5 THRUST BOLT G21x60S 0135218 1


1.6 O-RING 1.78x8.73 0952184 1
1.7 NIPPLE G21CxG21 0304921 1
1.8 ALU SEALING RING 10x18x1 0912010 1
1.9 CAP NUT GK21R 0117021 1
2 NIPPLE COUPLING 12G13 0338131 1 refer to fig. RC6-6
3 NIPPLE COUPLING 12G21 0338211 1 refer to fig. RC6-1

Page 34 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-13 RC6-13

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 35


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-14 STANDARD SETS OF PARTS, SEALS AND TOOLS
1a GASKETS (SET) RC46 0990046 1 for RC46
1b GASKETS (SET) RC66 0990066 1 for RC66
1c GASKETS (SET) RC86 0990086 1 for RC86
2 SUCT.AND DISCH. RING AND SPRING RC6 1134827 - one per cylinder
3 SET OF SPARE PARTS RC6 2036011 1 for all types
4a TIRE CLAMP 232 1508232 1 for coupling element 42
4b TIRE CLAMP 244 1508244 1 for coupling element 61
4c TIRE CLAMP 280 1508280 1 for coupling element 91

Page 36 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Fig. 1-14 RC6-14

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 37


1. PARTS COMPRESSOR
Grasso
Refrigeration Division

Page 38 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


2. PARTS ACCESSORIES
Grasso
Refrigeration Division

2. PARTS ACCESSORIES

Table of Contents

Parts List Page Figure


PRESSURE GAUGES AND SAFETY SWITCH CABINET (Use 0337136 if your current pressure gauge connections differs from
40 RC6-A1
fig. RC6-1A
DIRECT DRIVE 42 RC6-A2
COOLING WATER DEVICE 44 RC6-A3

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 39


2. PARTS ACCESSORIES
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-A1 PRESSURE GAUGES AND SAFETY SWITCH CABINET (Use 0337136 if your current
pressure gauge connections differs from fig. RC6-1A
1.1a PRESSURE GAUGE NH3 - R-P-63 1210065 1
1.1b PRESSURE GAUGE R22 - 63 1212065 1
1.1c PRESSURE GAUGE R134a - 63 1212066 1
PRESSURE GAUGE DISCHARGE
1.1d R404A 1212067 1
PRESSURE
1.2a PRESSURE GAUGE NH3 - R-Z-63 1210066 1
1.2b PRESSURE GAUGE R22 - Z-63-12 1212068 1
R134a -
1.2c PRESSURE GAUGE SUCTION PRESSURE 1212069 1
Z-63-12

1.2d PRESSURE GAUGE SUCTION PRESSURE R404A - 1212070 1


Z-63-12
1.3 PRESSURE GAUGE R-O-63 1215065 1
1.4a PRESSURE SAFETY SWITCH MP55A 1260232 1
1.4b PRESSURE SAFETY SWITCH MP55 1261232 1
1.5a PRESSOSTAT NH3 KP15A 1260615 1
COMBINED SUCTION/DISCHARGE
1.5b PRESSURE SAFETY SWITCH R KP15 1261615 1

1.5c PRESSOSTAT NH3 KP7ABS 1260618 1


COMBINED DISCHARGE PRESSURE
1.5d LIMITOR AND SAFETY SWITCH R KP7BS 1261618 1

1.6a SUCTION PRESSURE SAFETY SWITCH NH3 KP1A 1260608 1


1.6b SUCTION PRESSURE SAFETY SWITCH R KP1 1261608 1
PRESSURE GAUGE AND SAFETY SWITCH
1a.1 CABINET NH3 - std 1208301 1 with 2 safety switches

PRESSURE GAUGE AND SAFETY SWITCH with an additional safety switch to meet
1a.2 CABINET R22 - std 1208601 1 German UVV-VBG20 regulations
PRESSURE GAUGE AND SAFETY SWITCH
1a.3 CABINET R134a - std 1208701 1

PRESSURE GAUGE AND SAFETY SWITCH


1a.4 CABINET R404A 1208801 1

PRESSURE GAUGE AND SAFETY SWITCH NH3 -


1b.1 1208302 1
CABINET UVV-VB420
PRESSURE GAUGE AND SAFETY SWITCH NH3 -
1b.2 1208602 1
CABINET UVV-VB420
PRESSURE GAUGE AND SAFETY SWITCH NH3 -
1b.3 1208702 1
CABINET UVV-VB420
PRESSURE GAUGE AND SAFETY SWITCH NH3 -
1b.4 CABINET UVV-VB420 1208802 1

Page 40 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


2. PARTS ACCESSORIES
Grasso
Refrigeration Division

Fig. 2-1 RC6-A1

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 41


2. PARTS ACCESSORIES
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-A2 DIRECT DRIVE
1.1a COUPLING ELEMENT 42 1918842 1
1.1b COUPLING ELEMENT 61 1918861 1
1.1c COUPLING ELEMENT 91 1918891 1
type 42
1a FLEXIBLE COUPLING * 1
(complete)
type 61
1b FLEXIBILE COUPLING (complete) * 1

1c FLEXIBLE COUPLING type 91 * 1


(complete)
2 CLAMPING SLEEVE - * 1

Page 42 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


2. PARTS ACCESSORIES
Grasso
Refrigeration Division

Fig. 2-2 RC6-A2

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 43


2. PARTS ACCESSORIES
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-A3 COOLING WATER DEVICE
1 HOSE, RUBBER 19W 1518019 1 per cylinder head cover connection

2 HOSE CLAMP 19-28 mm 1508600 1 twice per hose, per cylinder head cover
connection
3 SPIGOT NIPPLE 19xG21 1555419 1 per cyl. head cover connection
4 ANGLE SOCKET NIPPLE G21xG21 0372441 1 per cylinder head cover connection
5 SOCKET NIPPLE G21xG42 0302471 1 per cylinder head cover connection
6 NIPPLE COUPLING 16G21 0338212 1 per coil connection
6.1 CLAMPING SLEEVE P16 0334516 1 per coil connection
16x1.5x64x28
7 COIL COOLER 0410364 1
0
8 CYLINDER HEAD COVER RC6-OCR 2336505 1
9 CYLINDER HEAD COVER RC6-1CR 2336515 1
10 INSPECTION SIDE COVER 175x290WK 0530178 1

Page 44 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


2. PARTS ACCESSORIES
Grasso
Refrigeration Division

Fig. 2-3 RC6-A3

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 45


2. PARTS ACCESSORIES
Grasso
Refrigeration Division

Page 46 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


3. HISTORY PARTS
Grasso
Refrigeration Division

3. HISTORY PARTS

Table of Contents

Parts List Page Figure


FLANGE BEARING 48 RC6-H1
CARRIER DISC 50 RC6-H2
PUMP HOUSING 52 RC6-H3
OIL SUCTION FILTER 54 RC6-H4
OIL PRESSURE REGULATOR 56 RC6-H5
CAPACITY CONTROL MECHANISM 58 RC6-H6
SUCTION AND DISCHARGE VALVE (valves for compr. < june 1999 (mach. nr. <9906****), which are not converted already 60 RC6-H7
OIL DIFFERENTIAL PRESSURE SAFETY SWITCH 62 RC6-H8

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 47


3. HISTORY PARTS
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-H1 FLANGE BEARING
2.3 BEARING FLANGE 60x50xM10 1143650 1 up to serial nr. 95.08.1647

Page 48 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


3. HISTORY PARTS
Grasso
Refrigeration Division

Fig. 3-1 RC6-H1

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 49


3. HISTORY PARTS
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-H2 CARRIER DISC
3 CARRIER DISC 60x5 1125105 1 up to serial nr. 95.08.1647

Page 50 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


3. HISTORY PARTS
Grasso
Refrigeration Division

Fig. 3-2 RC6-H2

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 51


3. HISTORY PARTS
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-H3 PUMP HOUSING
7 PUMP HOUSING RC6 * 1 up to serial nr. 95.08.1647, Consult Grasso!

Page 52 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


3. HISTORY PARTS
Grasso
Refrigeration Division

Fig. 3-3 RC6-H3

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 53


3. HISTORY PARTS
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-H4 OIL SUCTION FILTER
1 STRAINER ELEMENT 0716160 1
2 COUPLING RING S16 0334116 1
3 GLAND 16G23 0344223 1

Page 54 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


3. HISTORY PARTS
Grasso
Refrigeration Division

Fig. 3-4 RC6-H4

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 55


3. HISTORY PARTS
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-H5 OIL PRESSURE REGULATOR
To convert this internal oil pressure regulator to
20 OIL PRESS. REGULATOR 6.5x1.5 2036030 1 an external oil pressure regulator, use
conversion kit 12.41.145.

Page 56 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


3. HISTORY PARTS
Grasso
Refrigeration Division

Fig. 3-5 RC6-H5

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 57


3. HISTORY PARTS
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-H6 CAPACITY CONTROL MECHANISM
AC-supply in comb. with item 12: 110/127V,
11.1A VALVE BODY * 1 50/60Hz
AC-supply in comb. with item 12: 110/127V,
11.1B VALVE BODY * 1
50/60Hz
100/110V AC-supply in comb. with item 12: 110/127V,
11.2A COIL 12/14W 1316115 1 50/60Hz

11.2B COIL 200/220V 1316225 1 AC-supply in comb. with item 12: 110/127V,
13/14W 50/60Hz
AC-supply in comb. with item 12: 110/127V,
11A SOLENOID VALVE 100/110V * 50/60Hz
AC-supply in comb. with item 12: 110/127V,
11B SOLENOID VALVE 200/220V * 1
50/60Hz
12 CONNECTOR WITH RECTIFIER AC-DC 1316622 1 for valves 11A and 11B
13 NIPPLE COUPLING 6G10 0338106 1

Page 58 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


3. HISTORY PARTS
Grasso
Refrigeration Division

Fig. 3-6 RC6-H6

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 59


3. HISTORY PARTS
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-H7 SUCTION AND DISCHARGE VALVE (valves for compr. < june 1999 (mach. nr.
<9906****), which are not converted already
1 HEXAGON HEAD BOLT M10x30 0110530 4
2 FLAT WASHER M10 1113501 4
3 PRESSURE RING RC6 2736400 1
4 SINUSOIDAL SPRING 87x125x4 1133087 1
5.NH3 DISCHARGE VALVE ASSY RCA6 2736110 1 NH3
5.R DISCHARGE VALVE ASSY RCF6 2736101 1 R (halocarbons)
5.1 LOCKING NUT M8 0145400 1
5.2 FLAT WASHER M8 1113401 1
5.3 DISCHARGE VALVE STROKE LIMITOR RC6 * 1
5.4a SINUSOIDAL SPRING 64x76x0.5 * 1 NH3
5.4b SINUSOIDAL SPRING 64x76x0.5 * 2 R (halocarbons)
5.5 DISCHARGE VALVE RING 64x76x1 * 1
5.6 SUCTION STROKE LIMITOR RC6 * 1
5.7 FITTED BOLT M8x35 * 1
NH3
5.8NH3 DISCHARGE VALVE AND SPRING 1134110 1
(ammonia)

5.8R DISCHARGE VALVE AND SPRINGS R 1134105 1


(halocarbons)
6.a SINUSOIDAL SPRING 88x103x0.5 * 1 NH3
6.b SINUSOIDAL SPRING 88x103x0.5 * 2 R (halocarbons)
7 SUCTION VALVE RING 88x103x1 * 1
8 O-RING 3.53x117.07 0952362 1
9 CYLINDER LINER 85RC6 2336100 1
10 O-RING 3.53x91.67 0952361 1

11NH3 SUCTION VALVE AND SPRING NH3 1134140 1


(ammonia)

11R SUCTION VALVE AND SPRINGS R


1134145 1
(haocarbons)

Page 60 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


3. HISTORY PARTS
Grasso
Refrigeration Division

Fig. 3-7 RC6-H7

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 61


3. HISTORY PARTS
Grasso
Refrigeration Division

Item Description Dims. Ref. No. Qty Remarks


Fig. RC6-H8 OIL DIFFERENTIAL PRESSURE SAFETY SWITCH
1a PRESSURE SAFETY SWITCH MP55A 1260232 1 NH3
1b PRESSURE SAFETY SWITCH MP55 1261232 1 R (halocarbons)
2 BRACKET 63x115 * 1
3 T-COUPLING 6x6x6 0340406 2 complete
4 SOCKET COUPLING 6G17 0337176 2 complete
5 UNION NUT F6 0310006 6
6 STEEL PRECISION PIPE DN 6x1 * 2
possibly 6N13 (0338813) or 6G13 (0338136) are
7 NIPPLE COUPLING 6G10 0338106 1
applied

8 CLAMP BUT SLEEVE P6 * 8 possibly 6N13 (0338813) or 6G13 (0338136) are


applied

Page 62 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002


3. HISTORY PARTS
Grasso
Refrigeration Division

Fig. 3-8 RC6-H8

PL6-0108/v002 Reciprocating Compressors for industrial refrigeration / Series RC6 Page 63


Grasso
Refrigeration Division

Language of this document Ref. Nr. Grasso PL RC6


English 0089275

Grasso Products B.V. • P.O. Box 343 • 5201 AH


‘s-Hertogenbosch • The Netherlands
Phone: +31 (0)73 - 6203 911 • Fax: +31 (0)73 - 6231 286
E-Mail: products@grasso.nl • URL: www.grasso.nl
Grasso GmbH Refrigeration Technology • Holzhauser Straße -
165 • 13509 Berlin • Germany
Phone: +49 (0)30 - 43 592 6 • Fax: +49 (0)30 - 43 592 777
E-Mail: info@grasso.de • URL: www.grasso.de

Please contact the technical department of your supplier for


extra information.

Page 64 Reciprocating Compressors for industrial refrigeration / Series RC6 PL6-0108/v002

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