Ed Linked
Uploaded by
Raiza GabrielaEd Linked
Uploaded by
Raiza Gabriela1 2 3 4 5 6 7 8
CONTENT LIST
A A
SHEET REV. DESCRIPTION MODIFICATION DATE MODIFIER MODIFICATION HISTORY
1 Content List
2 ARC IO list 2.11.2022 fl6025 Rev E: Moved to project BG01708641
3 ARC & ARI supply & CAN
4 Unit lift up/down switch & sensors
5 ARI sensors
6 ARI controls
7 ARI cover safety sensors
B B
C C
D D
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01508277 E 1 7
This document is our property and shall not DS412i(E) / DS512i Automatic resin unit ARI Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Content List
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
XJ5 XJ6 XJ7 XJ8 -ARC
/3.F3 /3.F1 /2.F3 /2.F4
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ1 1 XJ3
2 XJ1 2 XJ3
3 XJ1 GND Ground 3 XJ3 /6.F3 GND Ground
B B
4 XJ1 /6.A5 DOHighSideSwitching Y402 Resin cartridge loading cylinder 4 XJ3 /6.A3 DOSmallPower KM_A Left index motor
5 XJ1 /6.F5 GND Ground 5 XJ3 /6.F4 GND Ground
6 XJ1 /4.E3 DIHighSide SQ_A Right loading tray empty sensor 6 XJ3 /6.A4 DOSmallPower KM_B Right index motor
7 XJ1 /4.F4 GND Ground 7 XJ3 GND Ground
8 XJ1 /4.E5 DIHighSide SQ_B Left loading tray empty sensor 8 XJ3 /5.F6 PICounter SQ_3 Loading cylinder in the middle sensor
9 XJ1 /4.E6 DIHighSide SQ_MA Left index motor limit 9 XJ3 /6.A6 DOHighSideSwitching Y400 Resin shooting
10 XJ1 /4.F6 GND Ground 10 XJ3 /6.F5 GND Ground
11 XJ1 /4.E7 DIHighSide SQ_MB Right index motor limit 11 XJ3 VIO Power supply for I/O
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ2 1 XJ4 /4.A2 VREF Power supply to sensors
2 XJ2 2 XJ4
C 3 XJ2 /3.F4 GND Ground 3 XJ4 GND Ground C
4 XJ2 /5.F2 DIHighSide SQ_C Security output sensor 4 XJ4 /6.A7 DOHighSideSwitching Y314A Resin shooting unit lift up
5 XJ2 /5.F2 GND Ground 5 XJ4 /6.F8 GND Ground
6 XJ2 /5.F3 DIHighSide SQ_1 Loading cylinder in the front sensor 6 XJ4 /6.A8 DOHighSideSwitching Y314B Resin shooting unit lift down
7 XJ2 /5.F4 GND Ground 7 XJ4 GND Ground
8 XJ2 /5.F5 DIHighSide SQ_2 Loading cylinder in the rear sensor 8 XJ4 /4.E1 DIHighSide CJB-S80 Resin shooting unit lift up switch
9 XJ2 /6.A5 DOHighSideSwitching Y116 Washing of resin shooting hose 9 XJ4 /4.E2 DIHighSide CJB-S80 Resin shooting unit lift down switch
10 XJ2 /5.F6 GND Ground 10 XJ4 /3.F5 GND Ground
11 XJ2 /3.F6 VIO Power supply for I/O 11 XJ4 /3.F6 DIHighSide K900 ARI filling doors closed
D D
E E
4 5 6
XJ7 1 2 3 4 5 6 XJ8 1 2 3 4 5 6
BR1
ID1
CAN2H
VS
VS
GND
GND
BR2
ID3
ID2
GND
CAN2L
-ARC -ARC
/2.A3 /2.A4
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01508277 E 2 7
This document is our property and shall not DS412i(E) / DS512i Automatic resin unit ARI Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
ARC IO list +F1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
BG01440201/32.B5
BG01440201/32.B5
BG01440201/32.B5
BG01440201/32.B6
BG01440204/4.A7
BG01440204/4.A7
BG01440204/4.A8
BG01440204/4.A7
+CQ
-X5008AP:1
-X5008AP:2
-X5008AP:3
-X5008AP:4
+F2-X5009A:1
+F2-X5009A:2
+F2-X5009A:4
+F2-X5009A:3
A A
-CQ -XH26 A B C D E F G H J K L M N P
CAN H
CAN L
GND
CAN 24V
CAN H
CAN L
GND
CAN 24V
-X26 A B C D E F G H J K L M N P
#26781
Estop 1in
Estop 2 in
GND
Aux power supply B
Aux GND B
Key switch NO
Key switch NC
24V
Working light
Estop 1 out
Estop 2 out
Aux power supply A
SPS power
WH
WH
GN
GN
YE
YE
BN
BN
B B
-W5008A -W5009A
-X5008AS
1 2 3 4 5
4
2
6
1
-W26
-X5008B 1 2 3 4 5
-X1 4 5 6 7
Automatic resin unit controller
C C
-X1 2 24V -X1:2
/6.A1
-X1 3 -X1:3
WH
GND
GN
YE
BN
/6.F1
-W5008B -W1
32 GND -X10F:D7
/7.E1
31,33 24V -X10F:D4, -X10F:D6
/7.A2
35 SQ_VB_B -X10F:D8
/7.F1
36 SQ_VB_A -X10F:D10
D /7.F1
D
A1 S11 S12 S34 S52 13 23 33 41
-K900
K1
If the machine doesn't
have SHC, connect R2
to XJ6:3-5 K2
1
-R2 A2 S21 S22 14 24 34 42
E 120R E
2
3 5
1 2 3 4 5 6 1 3 10 11 11
/3.E1
/3.E2
XJ6 1 2 3 4 5 6 XJ5 1 2 3 4 5 6 XJ2 3 XJ4 10 XJ2 11 XJ4 11
GND GND VIO DIHighSide
CAN1H
CAN1H
PGM
VS
GND
VS
GND
GND
CAN1L
CAN1L
Rx
Tx
-ARC -ARC -ARC /2.D5
-ARC -ARC /2.C2 /2.D5 /2.D2 -ARC
/2.A3 /2.A2
K900
Ground Ground Power supply for I/O ARI filling doors closed
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01508277 E 3 7
This document is our property and shall not DS412i(E) / DS512i Automatic resin unit ARI Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
ARC & ARI supply & CAN +F1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Power supply to sensors
A A
-ARC
/2.C5
VREF
XJ4 1
-X1 1 -X1 1 -X1 1 SENSOR SUPPLY -X1:1
/5.B1
10
B
7
1
B
-W1 -W1 -W1 -W1
4
-X10F
A1 A3 A5 A8
1
-WS80
+ARI -X10M A1 A3 A5 A8
+F1
C +CJB-S80 -WSQ_AX1 -WSQ_BX1 -WSQ_MAX1 -WSQ_MBX1 C
1 2 1 2 1 2 1 2
1 2 1 2 1 2 1 2
-S80A 13 -S80B 13 + n.c. + n.c. + n.c. + n.c.
-SQ_A -SQ_B -SQ_MA -SQ_MB
14 14
- NO - NO - NO - NO
3 4 3 4 3 4 3 4
3 4 3 4 3 4 3 4
-WSQ_AX1 -WSQ_BX1 -WSQ_MAX1 -WSQ_MBX1
D D
+F1
-X10M C9 A2 C10 A4 A7 A6 A10 A9
2
-WS80 -WS80
C9 A2 C10 A4 A7 A6 A10 A9
-X10F
12
11
3
8
-W1
E E
8 9 6 7 8 9 10 11
XJ4 8 XJ4 9 XJ1 6 XJ1 7 XJ1 8 XJ1 9 XJ1 10 XJ1 11
DIHighSide DIHighSide DIHighSide GND DIHighSide DIHighSide GND DIHighSide
/2.C5 /2.C5 /2.B2 -ARC /2.B2 /2.B2 -ARC /2.C2
-ARC -ARC -ARC /2.B2 -ARC -ARC /2.B2 -ARC
CJB-S80 CJB-S80 SQ_A SQ_B SQ_MA SQ_MB
Resin shooting Resin shooting unit lift Right loading tray Ground Left loading tray Left index motor limit Ground Right index motor limit
unit lift up switch down switch empty sensor empty sensor
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01508277 E 4 7
This document is our property and shall not DS412i(E) / DS512i Automatic resin unit ARI Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Unit lift up/down switch & sensors +F1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-X1:1 SENSOR SUPPLY-X1 1 -X1 1
/4.B8
22
13
16
19
B B
-W1 -W1 -W1 -W1
-X10F
B1 B4 B7 B10
+ARI -X10M B1 B4 B7 B10
+F1
C -WSQ_CX1 -WSQ_1X1 -WSQ_2X1 -WSQ_3X1 C
1 2 1 2 1 2 1 2
1 2 1 2 1 2 1 2
+ n.c. + n.c. + n.c. + n.c.
-SQ_C -SQ_1 -SQ_2 -SQ_3
- NO - NO - NO - NO
3 4 3 4 3 4 3 4
3 4 3 4 3 4 3 4
-WSQ_CX1 -WSQ_1X1 -WSQ_2X1 -WSQ_3X1
D D
-X10M B3 B2 B6 B5 B9 B8 C2 C1
B3 B2 B6 B5 B9 B8 C2 C1
-X10F
21
20
24
23
15
14
18
17
-W1
E E
4 5 6 7 8 8 10
XJ2 4 XJ2 5 XJ2 6 XJ2 7 XJ2 8 XJ3 8 XJ2 10
DIHighSide GND DIHighSide GND DIHighSide PICounter GND
/2.C2 -ARC /2.C2 -ARC /2.C2 /2.B5 -ARC
-ARC /2.C2 -ARC /2.C2 -ARC -ARC /2.D2
SQ_C SQ_1 SQ_2 SQ_3
Security output sensor Ground Loading cylinder in Ground Loading cylinder in Loading cylinder in Ground
the front sensor the rear sensor the middle sensor
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01508277 E 5 7
This document is our property and shall not DS412i(E) / DS512i Automatic resin unit ARI Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
ARI sensors +F1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Washing of
-X1:2 -X1 2 Resin cartridge loading resin Resin shooting unit Resin shooting unit lift
/3.C8 24V
Left index motor Right index motor cylinder shooting hose Resin shooting lift up down
A
KM_A KM_B Y402 Y116 Y400 Y314A Y314B A
4 4 -ARC -ARC -ARC -ARC -ARC -ARC -ARC
/2.B5 /2.B5 /2.B2 /2.C2 /2.B5 /2.C5 /2.C5
-KM_A -KM_B DOSmallPower DOSmallPower DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching
7 7 XJ3 4 XJ3 6 XJ1 4 XJ2 9 XJ3 9 XJ4 4 XJ4 6
4 6 4 9 9 4 6
25
27
-W1 -W1
-X10F
C3 C5
BN
BN
BN
BK
29
B -X10M -W1 -WY116 -WY400 -WY314 -WY314
C3 C5 B
+ARI
A A
-KM_A -KM_B
B B -X10F
C7
-X1 1 -X1 3
+ARI
-X10M C7
C -X_MA -X_MB C
1 1
-W402X1 1 -XY116 1 -XY400 1 1 -XY314A 1 -XY314B
-V_MB
-C_MB
-V_MA
-C_MA
-M_A M -M_B M
-Y402
2 2 -W402X1 2 -XY116 2 -XY400 2 2 -XY314A 2 -XY314B
-X_MA -X_MB
D D
C8
-X1 2 -X1 4
C8
-X10F
BU
BU
BU
30
-X10M C4 C6
-W1 -WY116 -WY400 -WY314
C4 C6
-X10F
E E
26
28
3 5 5 10 5
-W1 -W1
XJ3 3 XJ3 5 XJ1 5 XJ3 10 5 XJ4
GND GND GND GND GND
-ARC -ARC -ARC -ARC -ARC
-X1:3 /2.B5 /2.B5 /2.B2 /2.B5 /2.C5
GND -X1 3
/3.C8
Ground Ground Ground Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01508277 E 6 7
This document is our property and shall not DS412i(E) / DS512i Automatic resin unit ARI Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
ARI controls +F1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-K900:33 24V
/3.D8
Not connected
31
33
34
-W1
-X10F
B D4 D6 D5 B
D4 D6 D5
+ARI
-X1 5 RD 6 -X1 8 9
YE
BN
C C
1 3 5 7 1 3 5 7
+24V A+ B+ Shield +24V A+ B+ Shield
-SQ_VA -SQ_VB
GND A B AUX A GND A B AUX A
2 4 6 8 2 4 6 8
D D
-X1 7
-X1 10 11
D7 D8 D10
D7 D8 D10
E
-X10F
E
32
35
36
-W1
-ARC-XJ2:3 GND
/3.C8
-K900:S12 SQ_VB_B
/3.D8
-K900:S52 SQ_VB_A
/3.D8
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01508277 E 7 7
This document is our property and shall not DS412i(E) / DS512i Automatic resin unit ARI Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
ARI cover safety sensors +F1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CONTENT LIST
A A
SHEET DESCRIPTION 1 DESCRIPTION 2 MODIFICATION DATE MODIFIER MODIFICATION HISTORY
1 DS412i(E) / DS512i SB93RSH controller Content List
2 DS412i(E) / DS512i SB93RSH controller Revision history
3 DS412i(E) / DS512i SB93RSH controller SHC : IO list
4 DS412i(E) / DS512i SB93RSH controller SHC : Supply & CAN
5 DS412i(E) / DS512i SB93RSH controller SHC : Valves
6 DS412i(E) / DS512i SB93RSH controller SHC : Valves
7 DS412i(E) / DS512i SB93RSH controller SHC : Valves
B B
C C
D D
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440204 D 1 7
This document is our property and shall not DS412i(E) / DS512i SB93RSH controller Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Content List
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
22.11.2019 VRi Original A
25.6.2020 SaKo Updated B
16.10.2020 TTa Terminal block X603:1 added 4 C
26.1.2022 TTa DS412iE added D
B B
C C
D
D
E E
F F
G G
Created by Approved by Date of issue
fl6025
Name
Circuit, Electric
Description 1
DS412i(E) / DS512i SB93RSH controller
Description 2
Revision history
ID Revision
Copyright ©
H BG01440204 D H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 2 7
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
A 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 +SCH A
XJ4 XJ4 XJ5 XJ5 -SHC
/4.F7 /4.F5 /4.F4 /4.F3
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO0 VIO1 (ES,GK) 1 XJ1 DIO8 VIO3 (ES,GK) 1 XJ3
DIO1 VIO1 (ES,GK) 2 XJ1 DIO9 VIO3 (ES,GK) 2 XJ3
DIO2 VIO1 (ES,GK) 3 XJ1 DIO10 VIO3 (ES,GK) 3 XJ3
DIO3 VIO1 (ES,GK) 4 XJ1 DIO11 VIO3 (ES,GK) 4 XJ3
5 XJ1 GND Ground 5 XJ3 GND Ground
6 XJ1 GND Ground 6 XJ3 GND Ground
B B
7 XJ1 GND Ground 7 XJ3 GND Ground
8 XJ1 GND Ground 8 XJ3 GND Ground
AIN0 9 XJ1 AIN8 9 XJ3
AIN1 10 XJ1 AIN9 10 XJ3
AIN2 11 XJ1 AIN10 11 XJ3
AIN3 12 XJ1 AIN11 12 XJ3
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO4 VIO2 (ES,GK) 1 XJ2 I/O0 VIO1 (ES,GK) 1 XJ6 /5.A1 AOCurrent Y448 Screen gripper jaws extension out
DIO5 VIO2 (ES,GK) 2 XJ2 2 XJ6 /5.F1 GND Ground
DIO6 VIO2 (ES,GK) 3 XJ2 I/O1 VIO1 (ES,GK) 3 XJ6 /5.A2 AOCurrent Y449 Screen gripper jaws extension in
DIO7 VIO2 (ES,GK) 4 XJ2 4 XJ6 GND Ground
C 5 XJ2 GND Ground I/O2 VIO1 (ES,GK) 5 XJ6 /5.A3 AOCurrent Y221 Screen handler boom lift down C
6 XJ2 GND Ground 6 XJ6 /5.F3 GND Ground
7 XJ2 GND Ground I/O3 VIO1 (ES,GK) 7 XJ6 /5.A4 AOCurrent Y222 Screen handler boom lift up
8 XJ2 GND Ground 8 XJ6 GND Ground
AIN4 9 XJ2 I/O4 VIO1 (ES,GK) 9 XJ6 /5.A6 AOCurrent Y223 Screen handler boom swing left
AIN5 10 XJ2 10 XJ6 /5.F6 GND Ground
AIN6 11 XJ2 I/O5 VIO1 (ES,GK) 11 XJ6 /5.A7 AOCurrent Y224 Screen handler boom swing right
AIN7 12 XJ2 12 XJ6 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
I/O6 VIO1 (ES,GK) 1 XJ7 /6.A1 AOCurrent Y225 Screen handler rotation ccw I/O15 VIO2 (ES,GK) 1 XJ9 /7.A1 AOCurrent Y233 Screen handler tilt bcw
2 XJ7 /6.F1 GND Ground 2 XJ9 /7.F1 GND Ground
I/O7 VIO1 (ES,GK) 3 XJ7 /6.A2 AOCurrent Y226 Screen handler rotation cw I/O16 VIO2 (ES,GK) 3 XJ9 /7.A2 AOCurrent Y234 Screen handler tilt fwd
D D
4 XJ7 GND Ground 4 XJ9 GND Ground
I/O8 VIO1 (ES,GK) 5 XJ7 /6.A3 AOCurrent Y227 Jib boom lift down I/O17 VIO2 (ES,GK) 5 XJ9 /7.A3 AOCurrent Y237 Screen handler boom extension out
6 XJ7 /6.F3 GND Ground 6 XJ9 /7.F3 GND Ground
I/O9 VIO2 (ES,GK) 7 XJ7 /6.A4 AOCurrent Y228 jib boom lift up I/O18 VIO3 (ES,GK) 7 XJ9 /7.A4 AOCurrent Y238 Screen handler boom extension in
8 XJ7 GND Ground 8 XJ9 GND Ground
I/O10 VIO2 (ES,GK) 9 XJ7 /6.A5 AOCurrent Y231 Screen rotation left I/O19 VIO3 (ES,GK) 9 XJ9 /7.A5 AOCurrent Y229 Screen handler extension out
10 XJ7 /6.F5 GND Ground 10 XJ9 /7.F5 GND Ground
I/O11 VIO2 (ES,GK) 11 XJ7 /6.A6 AOCurrent Y232 Screen rotation right I/O20 VIO3 (ES,GK) 11 XJ9 /7.A6 AOCurrent Y230 Screen handler extension in
12 XJ7 GND Ground 12 XJ9 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ8 I/O21 VIO3 (ES,GK) 1 XJ10 /7.A7 AOCurrent Y235 Screen handler extension jaws open
E 2 XJ8 2 XJ10 /7.F7 GND Ground E
3 XJ8 I/O22 VIO3 (ES,GK) 3 XJ10 /7.A8 AOCurrent Y236 Screen handler extension jaws close
4 XJ8 4 XJ10 GND Ground
DIN27 5 XJ8 I/O23 VIO3 (ES,GK) 5 XJ10
6 XJ8 GND Ground 6 XJ10 GND Ground
I/O12 VIO2 (ES,GK) 7 XJ8 I/O24 VIO3 (ES,GK) 7 XJ10
8 XJ8 GND Ground 8 XJ10 GND Ground
I/O13 VIO2 (ES,GK) 9 XJ8 I/O25 VIO3 (ES,GK) 9 XJ10
10 XJ8 GND Ground 10 XJ10 GND Ground
I/O14 VIO2 (ES,GK) 11 XJ8 I/O26 VIO3 (ES,GK) 11 XJ10
12 XJ8 GND Ground 12 XJ10 GND Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440204 D 3 7
This document is our property and shall not DS412i(E) / DS512i SB93RSH controller Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
SHC : IO list +SHC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
BG01508277/3.A2
BG01508277/3.A2
BG01508277/3.A3
BG01508277/3.A3
+F1-ARC-XJ6:3
+F1-ARC-XJ6:5
A A
CAN H
CAN L
GND
CAN 24V
WH
GN
YE
BN
B B
-W5009A
-X5009A 1 2 3 4 5
-X5009B 1 2 3 4 5
C C
WH
GN
YE
BN
-W5009B
+SCH
D D
-W603
+BC-X1:2 BC Vs 1
BG01440199/3.D7
+BC-X1:6 BC vio1 vio2 2
BG01440199/3.D7
+BC-BC1-XJ5:12 GND 3 -X603 1
BG01440199/3.E7
1
-R1
120R
2
E E
5 6 7 8 9 11 6 10 1 2 3 4
XJ5 5 6 7 8 9 10 11 12 XJ5 1 2 3 4 /12 XJ4 5 6 7 8 9 10 11 12 XJ4 1 2 3 4
VIO1
ID1
BR1
CAN2H
CAN2H
PGM
CAN1H
CAN1H
VS
GND
GND
VIO2
GND
VIO3
GND
GND
ID2
ID3
ID4
BR2
CAN2L
CAN2L
CAN1L
CAN1L
-SHC -SHC -SHC -SHC
/3.A3 /3.A3 /3.A2 /3.A1
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440204 D 4 7
This document is our property and shall not DS412i(E) / DS512i SB93RSH controller Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
SHC : Supply & CAN +F2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Screen gripper jaws Screen gripper jaws Screen handler Screen handler Screen handler Screen handler boom
extension out extension in boom lift down boom lift up boom swing left swing right
A
Y448 Y449 Y221 Y222 Y223 Y224 A
/3.C5 VIO1 (ES,GK) /3.C5 VIO1 (ES,GK) /3.C5 VIO1 (ES,GK) /3.C5 VIO1 (ES,GK) /3.C5 VIO1 (ES,GK) /3.C5 VIO1 (ES,GK)
-SHC -SHC -SHC -SHC -SHC -SHC
AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent
XJ6 1 XJ6 3 XJ6 5 XJ6 7 XJ6 9 XJ6 11
1 3 5 7 9 11
B 2 B
3
-WY448/449 -WY448/449 -WY221/222 -WY221/222 -WY223/224 -WY223/224
C C
2 3 2 3 2 3
-Y448 -Y449 -Y221 -Y222 -Y223 -Y224
1 1 1
-WY448/449.X1 -WY221/222.X1 -WY223/224.X1
D D
1
1
-WY448/449 -WY221/222 -WY223/224
E E
2 6 10
XJ6 2 XJ6 6 XJ6 10
GND GND GND
-SHC -SHC -SHC
/3.C5 /3.C5 /3.C5
Ground Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440204 D 5 7
This document is our property and shall not DS412i(E) / DS512i SB93RSH controller Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
SHC : Valves +SHC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Screen handler rotation ccw Screen handler rotation cw Jib boom lift down jib boom lift up Screen rotation left Screen rotation right
A
Y225 Y226 Y227 Y228 Y231 Y232 A
/3.D2 VIO1 (ES,GK) /3.D2 VIO1 (ES,GK) /3.D2 VIO1 (ES,GK) /3.D2 VIO2 (ES,GK) /3.D2 VIO2 (ES,GK) /3.E2 VIO2 (ES,GK)
-SHC -SHC -SHC -SHC -SHC -SHC
AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent
XJ7 1 XJ7 3 XJ7 5 XJ7 7 XJ7 9 XJ7 11
1 3 5 7 9 11
B B
2
3
-WY225/226 -WY225/226 -WY227/228 -WY227/228 -WY231/232 -WY231/232
C C
2 3 2 3 2 3
-Y225 -Y226 -Y227 -Y228 -Y231 -Y232
1 1 1
-WY225/226.X1 -WY227/228.X1 -WY231/232.X1
D D
1
1
-WY225/226 -WY227/228 -WY231/232
E E
2 6 10
XJ7 2 XJ7 6 XJ7 10
GND GND GND
-SHC -SHC -SHC
/3.D2 /3.D2 /3.E2
Ground Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440204 D 6 7
This document is our property and shall not DS412i(E) / DS512i SB93RSH controller Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
SHC : Valves +SHC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Screen handler boom Screen handler Screen handler Screen handler Screen handler Screen handler
A Screen handler tilt bcw Screen handler tilt fwd extension out boom extension in extension out extension in extension jaws open extension jaws close
A
Y233 Y234 Y237 Y238 Y229 Y230 Y235 Y236
/3.D5 VIO2 (ES,GK) /3.D5 VIO2 (ES,GK) /3.D5 VIO2 (ES,GK) /3.D5 VIO3 (ES,GK) /3.D5 VIO3 (ES,GK) /3.E5 VIO3 (ES,GK) /3.E5 VIO3 (ES,GK) /3.E5 VIO3 (ES,GK)
-SHC -SHC -SHC -SHC -SHC -SHC -SHC -SHC
AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent
XJ9 1 XJ9 3 XJ9 5 XJ9 7 XJ9 9 XJ9 11 XJ10 1 XJ10 3
1 3 5 7 9 11 1 3
B B
2
2
-WY233/234 -WY233/234 -WY237/238 -WY237/238 -WY229/230 -WY229/230 -WY235/236 -WY235/236
C C
2 3 3 2 3 2 3 2
-Y233 -Y234 -Y237 -Y238 -Y229 -Y230 -Y235 -Y236
1 1 1 1
-WY233/234.X1 -WY237/238.X1 -WY229/230.X1 -WY235/236.X1
D D
1
1
-WY233/234 -WY237/238 -WY229/230 -WY235/236
E E
2 6 10 2
XJ9 2 XJ9 6 XJ9 10 XJ10 2
GND GND GND GND
-SHC -SHC -SHC -SHC
/3.D5 /3.D5 /3.E5 /3.E5
Ground Ground Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440204 D 7 7
This document is our property and shall not DS412i(E) / DS512i SB93RSH controller Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
SHC : Valves +SHC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CONTENT LIST
A A
SHEET REV. DESCRIPTION MODIFICATION DATE MODIFIER MODIFICATION HISTORY
1 Content List
2 Revision list
3 MQ : Main switch Q1
4 MQ : Main supply transformer
5 MQ : Mains measuring device
6 MQ : Protective earth busbars
7 MQ : DQ-MQ interface X2
B 8 MQ : Pilot selection, K10
B
9 MQ : MS & MC supply & CAN
10 MQ : MC & MS IO LIST
11 MS : sensor supply, F4,K4,F5,K5,F8,F10
12 MS : Y/D, F1, K1, F2, K2
13 MS : T8, P1, A3, A4
14 MS & MC : T10, A2, F22, K22, Q1
15 MS & MC : 5V ref, T1
16 MC : 24V reference, F7.1, K7.1, K7.1.1
17 MC : F9, K9, K9.1, H9
C 18 MQ : T8, T10, dewater pump supply
C
19 MQ: 230V supply transformer T8
20 MQ: 110V supply transformer T8
21 MQ : T10, A3 & A4 24V power supply
22 MQ : A1 24V charger, A2 SLU cooler supply
23 MQ : HPP boom 1
24 MQ : compressor & water pump
25 MQ : Cement dust extractor
26 Dewatering pump, site voltage 1000V
27 Dewatering pump, transformer 400-575V
D 28 Dewatering pump, site voltage 400-690V
D
29 Dewatering pump, UL/CSA 480-575V
30 MQ : Cabinet peltier cooler
31 Hydraulic oil tank heater
32 EFLO / FC fault monitoring
33 Battery & diesel electrics
34 DQ aux supply fuses
35 DQ aux supply fuses
36 E-stop & diesel shutdown
37 Fuel line shut off valves
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 1 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Content List
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
23.11.2018 VRi Original A
25.6.2020 SaKo Update B
7.7.2020 SaKo F22 added. VC supply changed to F22. K40 added. 35, 36 C
15.9.2020 SaKo 110V and 230 carrier socket option added 19, 20 D
B B
23.11.2020 TTa A2 power supply removed 22 E
11.1.2021 TTa T10 connection description added, DQ connections updated, X10D:GND - X3:PE connection removed, 1000V Dewatering pump outlet cable WM9 changed 21,26,33,35,36 F
19.3.2021 TTa DS412i added G
20.4.2021 TTa MQ T8 functional bonding wire colors changed, DQ F15 symbol corrected to 6A 6,19,20,33 H
C C
24.6.2021 TTa S1 added, F22 and K22 symbols changed 36, 22 I
26.10.2021 TTa P1:TR - P1:A jumper wire removed, relays K6 and K7 changed 5,35 J
20.1.2022 TTa W31B:55,62,65 connections changed, W7.1 connection to F7.1 corrected 12,25 K
8.6.2022 TTa K6 and K7 symbols changed to correct ones 34.35 L
D
D
E E
F F
G G
Created by Approved by Date of issue
fl6025
Name
Circuit, Electric
Description 1
DS412i / DS512i Main switchgear
Description 2
Revision list
ID Revision
Copyright ©
H BG01440203 L H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 2 37
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
+Cable reel L1 L2 L3 PE 1 2 3
1
A A
L1,L1
L2,L2
L3,L3
PE
P1
P2
L1 L2 L3 PE P1 P2
-Cable reel
B B
L1 L2 L3 PE P1 P2
P1
P2
1 2
L1,L1
L2,L2
L3,L3
PE
P1
+E2 +E2
-W1 -W1
+E2
400/5A -W1
-T1 P1 2.5 mm² Pilot line -X11S:3
S1
/14.B1
C +E2 C
S2
-W1
-X101:PE
7
-W11 PE 50 mm² PE
/6.A2
S2 -T3
S1 400/5A
I +O 1 3 5 1.13 4.11
Q1 tightening torques:
C1 1.14 4.12 NZM2: 14Nm
-Q1 NZM3: 19Nm
/14.C6
/14.C6
I> I> I>
C2
2 4 6
D /14.D7 D
-W9
L1 16 mm² Black L1 -F9:1
/26.A1
1000V dewatering pump
L2 16 mm² Black L2 -F9:3
/26.A1
L3 16 mm² Black L3 -F9:5
/26.A1
10
-W11
-WH2 +E2 Supply voltage
L1,L1 50 mm²,50 mm² L1 -T1-X1_1:b
/4.D1 1000V / 50-60Hz
Supply voltage
L2,L2 50 mm²,50 mm² L2 -T1-X1_1:b
/4.D1 575V / 60Hz
E Supply voltage E
L3,L3 50 mm²,50 mm² L3 -T1-X1_1:b
525V / 50Hz
T1.s1
T1.s2
T3.s1
/4.D1
-W11
=2-X1:L1
-P1:S1(I1)
-P1:S1(I2)
-P1:S1(I3)
/5.A2
/5.A2
/5.A2
L1 95 mm² L1 Supply voltage 380V
/4.E1
- 440V / 50-60Hz
L2 95 mm² L2 =2-X1:L2
/4.E1 Supply voltage 660V -
690V / 50-60Hz
L3 95 mm² L3 =2-X1:L3
/4.F1
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 3 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : Main switch Q1 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
+E2
B B
X1 PE/10
-WH2
PE
PE 50 mm²
/6.E1
-X101:PE PE
/15.D2
Supply voltage 1000V / 50-60Hz
-T1
C 1U/a1 C
1V/a2
1W/a3
Supply voltage 525V / 50Hz Water pump & compressor
-WH2 Supply voltage 575V / 60Hz -WH3
X1
-Q1:2 L1 L1,L1 L1,L1 50 mm²,50 mm² L1 -F5.1:L1, -F4.1:L1
/3.E7 /24.A1
2U/b1 3U/c1
-Q1:4 L2 L2,L2 L2,L2 50 mm²,50 mm² L2 -F4.1:L2, -F5.1:L2
/3.E7 /24.A1
2V/b2 3V/c2
D -Q1:6 L3 L3,L3 L3,L3 50 mm²,50 mm² L3 -F4.1:L3, -F5.1:L3 D
/3.E7 /24.A1
2W/b3 3W/c3/10
Transformers & 380-690V dewatering pump
-W3
25 L1 -F8.1:L1
/18.A1
24 L2 -F8.1:L2
/18.A1
23 L3 -F8.1:L3
/18.A1
E E
Supply voltage 380V - 440V / 50-60Hz Powerpacks
-W11 Supply voltage 660V - 690V / 50-60Hz
-Q1:2 L1 L1 -X1 L1 L1 -F1:1
/3.E7 /23.A2
-Q1:4 L2 L2 -X1 L2 L2 -F1:3
/3.F7 /23.A2
-Q1:6 L3 L3 -X1 L3 L3 -F1:5
/3.F7 /23.A2
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 4 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : Main supply transformer +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-W11
-T1:S1 T1.s1 10
/3.E2
A A
-T3:S2 T1.s2 9
/3.E2
-T3:S1 T3.s1 8
/3.E2
-X4:PE, =1-X4:PE -W8
/19.D2 12,12
/20.D3
-W3 -X8.3S -X8.3P -W8
-F10:2 F10 L1 15 1 1 17,16
/18.E7
B -F10:4 F10 L2 17 2 2 19,18 B
/18.E7
-F10:6 F10 L3 19 3 3 16,15
/18.E7
-X4:2, =1-X4:2 -W8
/19.C10 F11 / 10A 18,20
/20.C10
-X4:N1, =1-X4:N1
9,9
1,1
/19.C10 PE 21,21
/20.C10 -W8
C C
A A V1 V2 V3 VN S1(I1) S2(I1) S1(I2) S2(I2) S1(I3) S2(I3)
-P1
TR A B SG
23,22
32,31
25,26
-W8
D D
P1 / A
P1 / B
GND
-X8.1P:4
-X8.1P:5
-X8.1P:6
/13.D3
/13.D4
/13.D2
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 5 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : Mains measuring device +MQ
1 2 3 4 5 6 7 8
F
E
B
D
A
C
-X101
1
1
PE
+E2-T1-X1:PE PE -WH2
/4.B1 50 mm² Green-Yellow
PE
-WM1 shield
PE
Bottom earthing busbar
+R1-M2:PE PE -WM1 3 x 6 mm²,
/23.B2 Green-Yellow,
/3.C7
+Cable reel-Cable reel:PE
PE
-WM2 shield PE
fl6025
PE
PE
Created by
PE
2
2
-M5:PE PE -WM5 5
/24.A1 2.5 mm² Black
PE
-M9:PE
+E2
-W1
Copyright ©
PE -WM4 5
/24.B1 2.5 mm² Black
PE
PE
:PE PE -WM9
/26.D2
/27.A2
PE
Approved by
=2-X10:PE PE
/28.D3 2.5 mm² Black
PE
3
3
-W848
16 mm² Green-Yellow
PE
-Chassis
PE -W32
16 mm² Green-Yellow
Date of issue
PE
-Cabinet
frame
person or company.
PE
This document is our property and shall not
without our permission be altered, copied, used
4
4
Name
PE
Description 1
for manufacturing or communicated to any other Description 2
PE
Top earthing busbar
=2-T8:B/0 PE
/20.B2
-X4:PE PE -W8
/19.D1 2.5 mm²,2.5 mm² Green-Yellow,
PE
=1-X4:PE PE
/20.D2
5
-T8:B/0
5
PE -W8
/19.B1 2.5 mm²,2.5 mm² Green-Yellow,
PE
Circuit, Electric
PE -W32
16 mm² Green-Yellow
PE
-Big door
PE -W32
2.5 mm² Green-Yellow
PE
-Small door
-X3:PE PE -W15
/8.E1 2.5 mm² Green-Yellow
MQ : Protective earth busbars
6
PE
6
DS412i / DS512i Main switchgear
PE
+R2-M7:PE PE -WM7
/25.B1 1.5 mm² Black
PE
-K9A:PE PE -W9
/26.C4 2.5 mm² Green-Yellow
PE
ID
-W15
PE
-X800:3
7
PE 30
Function
/22.B6
PE
-WG1
-G1:3 PE 7
/30.F2
+MQ
PE
Location
BG01440203
=3-K9B:PE PE -W9
/29.A7 2.5 mm² Green-Yellow
PE
-X9:G PE
Revision
/29.D3 2.5 mm² Black
PE
-X30:PE
8
8
/19.D1 PE -W3
6
Size
/20.E2
PE
Sheet
A3
37
F
E
B
D
A
C
1 2 3 4 5 6 7 8
-CQ
A +CQ
A
-X30P C11 C12 C10 C17 C16
BG01440202/7.B3 C11 C12 C10 C17 C16
Q1 OFF CONTROL
BG01440200/5.F4 -X30S
SUPPLY PILOT
PILOT 2 & 3
Mains on
PILOT 1
B B
+DQ
-W30
-W30
-W30
-W30
-W30
/36.D11
-X10:17
-X20:14
-K20:5b
/33.E10
/33.F10
/34.C3
-X40:1
-X10:1
/33.E9
/33.F9
-X56
-X20 23 21 22 24 17
GND
EMG2
GND
A1 / 24V
24V
24V
43
-S2
44
C C
-X20 27
10
12
13
14
4
2
8
1
-W31
-X2 10 -X2 1 2 3 4 12 -X2 5 6 7 8 13 14
24V -MC-XJ5:1
/9.D1
GND -MC-XJ7:5
D /9.D1
D
SUPPLY PILOT -X11S:4
/14.E1
PILOT 1 -X16S:8
/8.A1
PILOT 2 & 3 -X16S:7
/8.A1
Q1 OFF CONTROL -X16S:5
/8.E1
puls shutdown -X10S:5
/13.B1
A1 / 24V -X16S:1
/22.E7
E E
GND -X16S:2
/22.E8
11
EMG2 -K1.1:13
/12.B1
XJ2 11 Mains on -X16S:4, -MS-XJ2:10
/8.F1
DIHighSide
-MS -W38 / 25mm2 shielded 24V -X10D:24V
/10.F2 /21.F1
DQ-XJ15.6 -W39 / 25mm2 shielded GND -X10D:GND
/21.F1
24V fuse tripped
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 7 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : DQ-MQ interface X2 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -W31B -W31B A
-X2:3 PILOT 2 & 3 19 84 Q1 OFF CONTROL -X11S:5
/7.D8 /14.B8
-X2:2 PILOT 1 11 85 MS 24V -MS-XJ4:6
/7.D8 /11.B1
-X4:2, =1-X4:2
F11 / 10A /19.B10
-X16S /20.B10
8 7 6 3
Type 1: Connect X3.1 and X3.2 = "pilot conductor terminated to earth 6
through a diode, remote trip" -X16P 8 7 3
B
4
Type 2: Connect X3.3 and X3.4 = "pilot conductor terminated to earth B
-W15
through a diode, remote trip and start/reset"
Type 3 Connect X3.5 and X3.6 = "pilot conductor terminated to earth
through a zener-diode, remote trip and start/reset"
No pilot: connect X3.7 and X3.8 = "disconnecting the main switch Q1
2,2
23
22
11
13
16
locally"
-W15 -W8
-A1:PE
-K10
/22.C6
-X3 1 3 5 7 /8.C6
14 11 /8.C5
/8.C7 12 14 /8.C7 22 24 A1
12
-K10 -K10 -K10 /8.C6
GND
24 21
C -X3 2 4 6 8 11 21 A2 22 C
9
3,3
-W15
19
15
14
18
-W15 -W8
-X3 PE PE PE
-XV1 1 -XV2 1
PE PE PE
A K
-V1
-V2
K A
3
D -W15
D
-XV1 2 -XV2 2
12
-X16P 5 4
5 4
-X16S
67
-W31B
E -X4:N1, =1-X4:N1
90
E
-W31B PE /19.C10
-W15 /20.B10
-X101:PE PE 29
/6.E6 10
-W31B
-X2:4 Q1 OFF CONTROL 32
/7.E8 XJ2 10
-X2:12 Mains on DIHighSide
/7.E8 -MS
/10.F2
K10
Mains on
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 8 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : Pilot selection, K10 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
-W5112
=1+EC-X2:1 24V YE
BG01440201/23.B1
+EC-EC-XJ4:3 CAN L BN
BG01440201/23.B2
=1+EC-X2:2 GND GN
BG01440201/23.B2
+EC-EC-XJ4:1 CAN H WH
BG01440201/23.B2
C C
-W31B
-X2:13 24V 118
/7.D8
-X2:7 GND 119
/7.D8
D D
-W31B
102
120Ohm
R1 107
-R1 -W31B -W31B
105 99 3 GND -X3S:6
R2 /11.E1
E E
6 1 2 3 4 5 6 6 5 4 3 2 1 11 1 2 5 6 1
1 2 3 4 5 6 1 2 3 4 5 6 6 5 4 3 2 1 11 1 2 3 4 5 6 1 2 3 4 5 6
VIO
PGM
CAN1H
CAN1H
CAN1H
CAN1H
CAN2H
PGM
VS
GND
GND
VS
GND
GND
VS
VS
VS
GND
GND
VS
GND
GND
Rx
Tx
CAN1L
CAN1L
CAN1L
CAN1L
CAN2L
Rx
Tx
-MS -MC XJ2
/10.D1 XJ5 XJ6 /10.C2 XJ6 Power supply XJ7 XJ5
for I/O
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 9 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : MS & MC supply & CAN +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
A 1 XJ1 /15.F2 AICurrent T1 Multi voltage transformer temperature 1 XJ3 A
2 XJ1 /15.F3 AICurrent T1 Multi voltage transformer int. temperature 2 XJ3
3 XJ1 GND Ground 3 XJ3 GND Ground
4 XJ1 /11.A7 DOSmallPower K5 Water pump contactor 4 XJ3 /14.F3 DIHighSide A2 A2 AC/DC converter Ok
5 XJ1 GND Ground 5 XJ3 GND Ground
6 XJ1 /34.B9 DOSmallPower DQ-K6/E3,E4 Working lights rear lower 6 XJ3 /16.F2 DIHighSide K7 Cement dust blower running
7 XJ1 GND Ground 7 XJ3 GND Ground
8 XJ1 /11.A5 DOSmallPower K4 Compressor contactor 8 XJ3 /16.F1 DIHighSide F7 Cement dust blower overload
9 XJ1 /17.A8 DOSmallPower H8 Phase error lamp 9 XJ3 /17.F3 DIHighSide K9B Dewatering pump earth fault
10 XJ1 /17.F8 GND Ground 10 XJ3 GND Ground
11 XJ1 /17.A6 DOSmallPower K9 Dewatering pump contactor 11 XJ3 VIO Power supply for I/O
B
MC Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use B
1 XJ2 1 XJ4 /16.A1 VREF 24V Power supply to sensors
2 XJ2 2 XJ4
3 XJ2 GND Ground 3 XJ4 GND Ground
4 XJ2 /17.F4 DIHighSide K9A Dewatering pump pilot no fault 4 XJ4
5 XJ2 GND Ground 5 XJ4 GND Ground
6 XJ2 /16.A3 DOSmallPower K7 Cement dust blower contactor 6 XJ4
7 XJ2 /17.F7 GND Ground 7 XJ4 GND Ground
8 XJ2 /17.A7 DOSmallPower SH9 Dewatering pump fault lamp 8 XJ4 /17.F5 DIHighSide K293 EFLO/FC OK
9 XJ2 /14.A4 DOSmallPower K22 SLU air cooler contactor 9 XJ4 /17.F2 DIHighSide F9 / F9a-K9a Dewatering pump breaker status
10 XJ2 GND Ground 10 XJ4 /14.F4 GND Ground
11 XJ2 /9.F3 VIO Power supply for I/O 11 XJ4 /17.F3 DIHighSide K9 Dewatering pump running
C C
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ1 /12.F3 DIHighSide F1 HPP1 breaker ok 1 XJ3 /12.F4 DIHighSide K1 HPP1 running
2 XJ1 /12.F6 DIHighSide F2 HPP2 breaker ok 2 XJ3 /12.F6 DIHighSide K2 HPP2 running
3 XJ1 /11.F3 DIHighSide F4 Compressor motor breaker ok 3 XJ3 /11.F4 DIHighSide K4 Compressor running
D D
4 XJ1 /11.F6 DIHighSide F5 Water pump motor breaker ok 4 XJ3 /11.F6 DIHighSide K5 Water pump running
5 XJ1 /14.F4 DIHighSide F22 Ext. motor output short circuit and overload 5 XJ3 VS Power supply for logic
6 XJ1 6 XJ3 /35.G9 DIHighSide DQ-S2 Starter isolation
7 XJ1 /11.F2 DIHighSide F10 3PH power supply transformer breaker ok 7 XJ3 /13.F1 DIHighSide T8R1-R2 1PH control and outlet transformer not overheated
8 XJ1 /15.F3 DIHighSide T1-R11/R12/F1 Multi voltage transformer cooler failure 8 XJ3 /14.F1 DIHighSide T10R1 24Vdc power supply transformer not overheated
9 XJ1 /15.A2 Ref +5V 5V Supply for joysticks and potentiometers 9 XJ3 /13.F5 DIHighSide A3 AC/DC converter A3 ok
10 XJ1 Ref +5V 5V Supply for joysticks and potentiometers 10 XJ3 /13.F6 DIHighSide A4 AC/DC converter A4 ok
11 XJ1 GND Ground 11 XJ3 /11.F1 DIHighSide F8 1PH control and outlet transformer breaker ok
MS Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ2 /23.B6 AITemperature M1R1 HPP1 motor temperature 1 XJ4 /13.F2 R+ RS422 Receive+
2 XJ2 /23.F6 Pt1000- M1R1 GND 2 XJ4 /13.F3 R- RS422 Receive-
E 3 XJ2 /23.B7 AITemperature M2R2 HPP2 motor temperature 3 XJ4 /13.F3 T+ RS422 Transmit+ E
4 XJ2 /23.F7 Pt1000- M2R2 GND 4 XJ4 /13.F4 T- RS422 Transmit-
5 XJ2 GND Ground 5 XJ4 /13.F4 GND Ground
6 XJ2 /14.F5 DIHighSide Q1 Main circuit breaker ok 6 XJ4 /11.A1 VREF 24V Sensor supply
7 XJ2 7 XJ4 /12.A5 DOSmallPower K1 HPP1 contactor
8 XJ2 8 XJ4 /12.A7 DOSmallPower K2 HPP2 contactor
9 XJ2 9 XJ4 GND Ground
10 XJ2 /8.F6 DIHighSide K10 Mains on 10 XJ4 /14.A7 DOSmallPower Q1 Multi voltage transformer shut-off
11 XJ2 /7.F1 DIHighSide DQ-XJ15.6 24V fuse tripped 11 XJ4 /12.F5 GND Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 10 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : MC & MS IO LIST +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Sensor supply Compressor contactor Water pump contactor
24V K4 K5
A A
-MS -MC -MC
/10.E5 /10.B2 /10.A2
VREF DOSmallPower DOSmallPower
XJ4 6 XJ1 8 XJ1 4
6 8 4
-K2.1:13 EMG2 -W31B : 12 20 26 EMG2 -K7.1.1:13
/12.B8 /16.B1
108
110
-W31B -W31B
13 A1 13 A1
-W31B
B -X16S:3 MS 24V 85 B
/8.A8 -K4.1 -K4.1 -K5.1 -K5.1
/11.B5 14 /11.B5 A2 /11.B8 14 /11.B7 A2
6
-W31B : 89 92 95 97 100 103 MS 24V -X12S:1
/12.B1
-X8.1S:3 OT / T8 86
/13.B1
-X3S -X4S -X4S -X5S -X5S
1 3 5 1 3 5 1 3 5
-X3P 1 3 5 -X4P 1 3 -X4P 5 -X5P 1 3 -X5P 5
4
3
3
1
1
C -W3 -W4 -W5 C
4.31 4.31
-F4 -F5
1.53 1.53
/24.C3 4.32 /24.C8 4.32
A1
-F8 -F10
4
6
/18.C5 1.54 /18.C6 1.54 -K30
A2
4.21 13 A 4.21 13 A1
-F4 -K4 -K4 -F5 -K5 -K5
/24.C3 4.22 /24.D3 14 /24.D2 A /24.C8 4.22 /24.D7 14 /24.D7 A2
D D
10
7
7
-W3 -W4 -W5
-X3P 2 4 6 -X4P 2 4 -X4P 6 -X5P 2 4 -X5P 6
-X3S 2 4 6 -X4S 2 4 6 -X5S 2 4 6
-X4S -X5S
112
113
114
115
116
117
-W31B
-MC-XJ7:6 GND -W31B : 3 13 22 27 GND -X7.1S:6
/9.E8 /16.E1
-K2.1:A2 GND -W31B : 42 46 50 GND -K7.1.1:A2
/12.E8 /16.E1
E E
11 7 3 3 4 4
XJ3 11 XJ1 7 XJ1 3 XJ3 3 XJ1 4 XJ3 4
DIHighSide DIHighSide DIHighSide DIHighSide DIHighSide DIHighSide
-MS -MS -MS -MS -MS -MS
/10.E5 /10.D2 /10.D2 /10.D5 /10.D2 /10.D5
F8 F10 F4 K4 F5 K5
1PH control and 3PH power supply Compressor motor Compressor Water pump motor Water pump
outlet transformer transformer breaker ok running breaker ok running
breaker ok breaker ok
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 11 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MS : sensor supply, F4,K4,F5,K5,F8,F10 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
HPP1 contactor HPP2 contactor
K1 K2
A A
-MS -MS
/10.E5 /10.E5
DOSmallPower DOSmallPower
XJ4 7 XJ4 8
7 8
-X2:8 EMG2 -W31B : 49 2 12 EMG2 -K4.1:13
/7.E8 /11.B1
13 13
-K1.1 -K2.1
B B
/12.C5 14 /12.C8 14
62
98
-X5S:3 MS 24V -W31B : 103 52 55 65 68 73 MS 24V -X8.1S:1
/11.B8 /13.B1
-X12S -X1S -X2S
1 3 4 5 1 3 5 1 3 5
3 4 -X1P 1 3 5
75
79
3
5
1
-WX12 -W1 -W31B -W31B
C 1 C
4.11
-F1 Upper
A1
/23.B4 4.12
A1
-K2.1
-K1.1 A2
4.11 13
7
/12.B5 A2
-F1 Lower -K1
/23.B4 4.12 /23.C4 14
A
-K1
/23.C3 A
D D
4
2
6
-W1
-X1P 2 4 6
2 6 -X1S 2 4 6 -X2S 2 4 6
-X12S
101
104
106
109
88
-X7.1S:6 -W31B -W31B
GND -W31B : 33 87
/16.E8
42 -K4.1:A2
91 GND
/11.E1
94
E -W31B E
1 1 11 2 2
XJ1 1 XJ3 1 XJ4 11 XJ1 2 XJ3 2
DIHighSide DIHighSide GND DIHighSide DIHighSide
-MS -MS -MS -MS -MS
/10.D2 /10.D5 /10.F5 /10.D2 /10.D5
F1 K1 F2 K2
HPP1 breaker ok HPP1 running Ground HPP2 breaker ok HPP2 running
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 12 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MS : Y/D, F1, K1, F2, K2 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-W31B
-X2:5 puls shutdown 38
/7.E8
B B
-W31B
-X2S:3 MS 24V 73 : 14 23 28 MS 24V -X14S:1
/12.B8 /14.B1
-X3S:5 OT / T8 86
/11.B1
-X8.1S -X10S
1 3 1 3 5
-X8.1P 1 3 -X10P 1 3 5
24,23
15,14
C C
12
8
-W8 -W10
T1
-P1
14
Q
-P1:SG
-T8
-P1:A
-P1:B
/5.D4
/5.D4
/5.D4
puls shutdown
/19.A2
Q /21.D4 14 /21.D6 14
T2
P1 / B -A3 -A4
GND
P1 / A
13 13
27,28
D -W8
-A4:I/O
/21.C8
D
23,22
32,31
25,26
17
19
-W8 -W10
-X8.1P 2 4 5 6 -X10P 2 4 6
2 4 5 6 2 4 6
-X8.1S -X8.1S -X10S
44
69
39
-W31B -W31B
E E
7 1 3 2 4 5 9 10
XJ3 7 XJ4 1 XJ4 3 XJ4 2 XJ4 4 XJ4 5 XJ3 9 XJ3 10
DIHighSide R+ T+ R- T- GND DIHighSide DIHighSide
-MS -MS /10.E5 -MS /10.E5 -MS -MS -MS
/10.D5 /10.E5 -MS /10.E5 -MS /10.E5 /10.D5 /10.E5
T8R1-R2 A3 A4
1PH control and outlet RS422 RS422 RS422 RS422 Ground AC/DC AC/DC
transformer not Receive+ Transmit+ Receive- Transmit- converter A3 converter A4
overheated ok ok
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 13 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MS : T8, P1, A3, A4 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
SLU air cooler Multi voltage transformer
contactor shut-off
A
K22 Q1 A
-MC -MS
/10.C2 /10.F5
DOSmallPower DOSmallPower
XJ2 9 XJ4 10
9 10
+Cable reel-
40
36
Cable reelX2: -W1 -W31B
Pilot line P1 -W31B
/3.C7 -X16S:6
84 Q1 OFF CONTROL
/8.A8
B B
-W31B
-X10S:3 MS 24V 28 54 51 47 MS 24V -X13S:3
/13.B8 /15.B1
-X7.1S:3 MC 24V 45 64 MC 24V -X9S:1
/16.B8 /17.B1
-X14S -X15S -X11S
1 3 4 1 3 4 1 3 5
-X14P 1 3 4 -X15P 1 3 4 -X11P 1 3 5
27
3
1
1
C -W15 -W15 -W22 -W11 C
12
14
1.13
-F23
4.11
-Q1
/3.D3
C1
/22.C3 -Q1
11
12
14
1 A1
-T10 -F22 /3.D3 4.12 -Q1
1.14
/21.B3 Q -K22 /3.D2 C2
26
2 /22.C4 A2
11
14
-A2
13
D D
28
17
4
5
6
-W15 -W15 -W22 -W11
-X14P 2 5 6 -X11P 2 4 6
-X15P 2 5 6
2 5 6 2 4 6
-X14S -X11S
2 5 6
-W31B
-X2:1 SUPPLY PILOT 8
/7.D8 -X9S:6
59 1 GND
/17.E1
25
63
31
16
7
-W31B -W31B
E E
8 4 5 10 6
XJ3 8 XJ3 4 XJ1 5 XJ4 10 XJ2 6
DIHighSide DIHighSide DIHighSide GND DIHighSide
-MS /10.A5 -MS -MC -MS
/10.D5 -MC /10.D2 /10.C5 /10.E2
T10R1 A2 F22 Q1
24Vdc power supply A2 AC/DC Ext. motor output Ground Main circuit
transformer not overheated converter Ok short circuit and breaker ok
overload
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 14 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MS & MC : T10, A2, F22, K22, Q1 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Supply for joysticks and
potentiometers
5V
A A
-MS
/10.D2
Ref +5V
XJ1 9
71
-W31B
-W31B
-X11S:1 MS 24V 47
/14.B8
B B
72
-X13S
1 3 5
-X13P 1 3 5
5
1
-W917
C +E2 C
X2 2 X2 3 X2 7
-T1
/4.D4
X2 1 X2 4 X2 8
D D
4
2
-W917
-X13P 2 4 6
2 4 6
-X13S
82
80
76
-W31B
E E
1 8 2
XJ1 1 XJ1 8 XJ1 2
AICurrent DIHighSide AICurrent
-MC -MS -MC
/10.A2 4-20mA /10.D2 /10.A2 4-20mA
T1 T1-R11/R12/F1 T1
Multi voltage Multi voltage Multi voltage
transformer transformer transformer int.
temperature cooler failure temperature
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 15 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MS & MC : 5V ref, T1 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Power supply to Cement dust
sensors blower contactor
24V K7
A A
-MC -MC
/10.B5 /10.B2
VREF DOSmallPower
XJ4 1 XJ2 6
1 6
21
4
-W31B -W31B
-K5.1:13 EMG2 -W31B : 26 37 EMG2 -X9.1S:4
/11.B8 /17.A1
13 A1
B B
-K7.1.1 -K7.1.1
/16.B3 14 /16.B3 A2
15
-W31B -X15S:1
-W31B : 41 45 MC 24V
/14.B1
-X7.1S -X7.1S -X7.1S
1 3 5
-X7.1P 1 -X7.1P 3 -X7.1P 5
4
2
C -W7.1 C
4.31
-F7.1
/25.B5 4.32
4.21 13
7
-F7.1 -K7.1
/25.B5 4.22 /25.D5 14
A1
-K7.1
/25.D4 A2
D D
5
-W7.1
-X7.1P 2 -X7.1P 4 -X7.1P 6
2 4 6
-X7.1S -X7.1S -X7.1S
34
29
-X5S:6 -W31B -X12S:6
GND -W31B : 27 33 GND
/11.E8 /12.E1
-K5.1:A2 GND -W31B : 50 57 GND -K9.1:A2
/11.E8 /17.E1
E E
8 6
XJ3 8 XJ3 6
DIHighSide DIHighSide
/10.B5 /10.A5
-MC -MC
F7 K7
Cement dust Cement dust
blower overload blower running
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 16 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MC : 24V reference, F7.1, K7.1, K7.1.1 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Dewatering pump Dewatering pump
contactor fault lamp Phase error lamp
A
K9 SH9 H8 A
-MC -MC -MC
/10.B2 /10.C2 /10.B2
DOSmallPower DOSmallPower DOSmallPower
11 XJ1 8 XJ2 XJ1 9
-K7.1.1:13 EMG2
/16.B8 11 8 9
48
13
-K9.1
B B
/17.C6 14
83
37
53
-W31B
-W31B
-X15S:1 MC 24V 64 60
/14.B8
-X9S -X9.1S
1 3 5 4 3
48
43
58
35
C -W31B C
-XE22
1 X1
A1 X1 X1
-K9.1 -E22 -H9 -H1
A2 /17.B3 X2 X2
X2
2
-XE22
D D
6 2 4 7 8 13
-X9S
120
70
74
77
81
57
24
30
18
-W31B -W31B -W31B
-X11S:6 GND 1
/14.E8
-K7.1.1:A2 GND
/16.E8
E E
9 11 9 4 8 7 10
XJ4 9 XJ4 11 XJ3 9 XJ2 4 XJ4 8 7 XJ2 XJ1 10
DIHighSide DIHighSide DIHighSide DIHighSide DIHighSide GND GND
/10.C5 /10.C5 /10.B5 /10.B2 /10.C5 -MC -MC
-MC -MC -MC -MC -MC /10.C2 /10.B2
F9 / F9a-K9a K9 K9B K9A K293
Dewatering pump Dewatering pump Dewatering pump Dewatering pump EFLO/FC OK Ground Ground
breaker status running earth fault pilot no fault
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 17 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MC : F9, K9, K9.1, H9 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Use cable sleeves for extra insulation between
phase conductors
-W3 -W3
A 25 5 A
/4.E8
=2-X1:L1 L1
24 13
/4.E8
=2-X1:L2 L2
23 22
/4.E8
=2-X1:L3 L3
B B
L1 L2 L3 L1 L2 L3
-F8.1 -F10.1
I >> I >> I >> I >> I >> I >>
T1 T2 T3 T1 T2 T3
20
21
26
27
28
9
-W3 -W3
C C
1 3 5 1.53 1.61 1 3 5 1.53 1.61
0 1 0 1
-F8 -F10
6.3...10A 1.54 1.62 4A 1.54 1.62
/11.D2
/11.D2
I> I> I> I> I> I>
2 4 6 2 4 6
-W9
29
30
D D
29
16
11
12
14
15
17
19
31 -W3 -W3
F10 L1
F10 L2
F10 L3
F10 L1
F10 L2
F10 L3
F8/L1
E
F8/L2
L1
L2
L3
E
-T8:01
=3-F9:3
-T8:690
-X10T1S:1
-X8.3S:1
-X10T1S:2
-X10T1S:3
-X8.3S:2
-X8.3S:3
=3-F9:1
/27.A1
/28.A1
/29.A1
/27.A1
/28.A1
/29.A1
/27.A1
/28.A1
/29.A1
/19.B1
/19.A1
/21.A1
/21.A1
/21.B1
=3-F9:5
/20.B2
/20.A2
/5.B2
/5.B2
/5.B2
Dewatering pump supply Control transformer supply T10 supply Mains measuring device
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 18 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : T8, T10, dewater pump supply +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
Q
T1
T2
-W8
A -X4:PE 7 /13.C1
/19.D2 PE -W8 -X8.1P -X8.1S -W31B A
RCD2 10 8 8 9 -X9.1S:2
/26.A4
-W3 RCD1 4 7 7 3 RCD2
16 690 B/0 -X9.1S:1
/18.E5 /26.A4
-F8:6 F8/L2 575 B/110 -W8 RCD1
525 1 -T8 1 33 -X4 N1 -X4 N1
11
480 B/120
440 A/0 -W8
400 A/110 29
-W3
/18.E4
29 01 A/120
26
F8/L1 1
-F8:2
2x110V/2x18.2A -F11
B 400V/10A B
10A 2
4kVA/2x2kVA 1 3
-T8
-W8 -F15 -W8
22 I>
-X4 2 2 F11 / 10A -K10:A1
/6.E5 40A /8.B8 24V power supply
PE 0.03A 2 4
-X101:PE -K10:A2
3 PE
/8.E8
-T8
PE
PE
18 F11 / 10A -P1:A
/5.B2 Mains measuring device
-P1:A
PE
PE
21 PE
/5.C2
C C
1 1
PE
PE
-F12 -F13
16A 2 16A 2
-WG1
PE
PE
1 230V -G1:1
/30.A2 Peltier cooler
-W8
-X4 12 -P1:S1(I2) 2 N2 -G1:2
/5.A2 /30.E2
PE PE
-W8
13 7 -T8:PE
/6.E5 /19.A1 -W7.1
PE PE 9 230V -F7.1:1
-X101:PE /25.A1 Supply for RCD test circuit
D
D -F7.1:5 Cement dust extractor
N2
6
8 -W3 8
/25.A1
PE PE-T8 plate
-W3
-X101:PE PE 2 PE -X10T1S:4
/6.E8 /21.B1
A1 1 3 5 13 PE -X30
-K30
E A2 2 4 6 14-X30 N2 N2 E
PE
/11.D3
F F
2
3
1
-W290
4
2
7
1
-W8
-X291 G
G L N PE L N PE
-X8AS
Carrier 230V socket supply 1 2 3 4 5 6 PE
Option Created by Approved by Date of issue
-X8AP 1 2 3 4 5 6 PE
-CQ fl6025
Cabin Name
Circuit, Electric
Description 1
DS412i / DS512i Main switchgear
Description 2
MQ: 230V supply transformer T8
ID Revision
Copyright ©
H BG01440203 L H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 19 37
for manufacturing or communicated to any other
Function Location
person or company.
+MQ
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
Q
T1
T2
-W8
A =1-X4:PE 33
/20.D3 PE -W8 -X8.1P A
RCD2 7 8
RCD1 8 7
/18.E5
690 B/0
-F8:6 F8/L2 575 B/110 -W8 -W8
525 31 -T8 1 1 34 -X4 N1 -X4 N1
11
480 B/120
440 A/0 -W8
400 A/110 24 25
/18.E4
01 A/120
30
F8/L1 1
-F8:2 -W8
2x110V/2x18.2A -F11
B 400V/10A B
10A 2
17
4kVA/2x2kVA 1 3
-T8 -W8
-X4 2 2 F11 / 10A -K10:A1
-W8 -F15 /8.B8
I>
19 25A 24V power supply
/6.E5 -K10:A2
-X101:PE 0.03A 2 4 3 PE
/8.E8
29
-W8 -W8
-T8 20 F11 / 10A -P1:A
/5.B2 Mains measuring device
PE PE
27 21 PE -P1:A
/5.C2
C 1 1 C
PE
PE
-F12 -F13
15A 2 16A 2
PE
PE
-WG1
1 230V -G1:1
/30.A2 Peltier cooler
N2 -G1:2
PE
PE
3
/30.E2
-X4 -W8 -W9
12 -P1:S1(I2) 3 110V =3-K9B:L Dewatering
/5.A2 /29.A7
PE PE pump RCD
1 PE =3-K9B:L
-W8 /29.A7 supply
4 33 =2-T8:PE D
D /6.E5 /20.A2
PE PE PE -W7.1
-X101:PE -F7.1:1
9 230V /25.A1 Cement dust
10 extractor
PE PE 10 N2 -F7.1:5
-T8 plate /25.A1
-X101:PE PE PE
/6.E8
-X10T1S:4
E E
A1 1 3 5 13 PE -X30
-K30 -X30 N2 N2
A2 2 4 6 14
PE
F F
4
2
7
1
-W290 -W8
G 1 N1 PE G
-X291
I>
-X8AS Created by Approved by Date of issue
L N PE 1 2 3 4 5 6 PE PE fl6025
Name
Carrier 110V socket supply Circuit, Electric
-X8AP 1 2 3 4 5 6 PE PE Description 1
DS412i / DS512i Main switchgear
Option Description 2
Cabin MQ: 110V supply transformer T8
ID Revision
-CQ Copyright ©
H BG01440203 L H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 20 37
for manufacturing or communicated to any other
Function Location
person or company.
+MQ
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
500V/3A
A 690V/3A
A
3.5kVA -WT10 -X10T2S -X10T2P
-W3 -X10T1S -X10T1P -WT10 -T10 6 1 1
-F10:2
2U
F10 L1 11 1 1 3 T10 transformer is connected when primary
/18.E6
1U
7 2 2 voltage is 525-690V (voltage at the X10ES connector)
-F10:4
2V
F10 L2 12 2 2 4 T10 transformer connectors:
/18.E6
1V
8 3 3 - Without transformer: X10ES to X10EP
-F10:6
2W
F10 L3 14 3 3 5 - With transformer: X10ES to X10 E1P and X10 E1S ro X10EP
/18.E6
1W
-WT10 2 4 4
-X30:PE PE 4 4 1
/19.D10
PE
B /14.D1
2
B
Q
-W10
8 puls shutdown -X10P:5
C
/13.D6 C
20
10
13
16
18
4
6
1
-W10
L1(+) L2(-) L3 PE 13 I/O I/O L1(+) L2(-) L3 PE 13 I/O I/O
Voltage setting @ single mode: 27,5V
-A3 -A3 -A4 -A4 Mode setting : Parallel mode (S/P = OFF)
24V /21.D4 24V /21.D6 Continuous current operation ( C/S =ON)
40A + + - - - 14 40A + + - - - 14
D D
/21.D4
/13.C6
/21.D6
/13.C5
11
15
2
-W10
-W15
-X10D 24V 24V 20 24V -F23:1
/22.B3
24V -WM6
-X10D GND GND 2 GND -XM6:2
/22.B5
E GND -W13
-X6:1 E
24 GND
/32.F1
+DQ-K20:5b 24V -W38
/7.F8
+DQ-X56 GND -W39
/7.F8
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 21 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : T10, A3 & A4 24V power supply +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
SLU cooler option Trickle charger supply
A A
-X10D:GND
-X10D:24V
/21.E8
/21.E8
-X800 1 2 3
GND
24V
2,1
20
30
10
2
B -W15 -WM6 -W15
B
-X101:PE PE
1 1 /6.E7
-F23 -F22
12 14
-F23 -F22
11
/14.C3 /14.D4
20A 2 13A 2
-X3:PE GND
/8.C2
9
3
-W22 -W15
C C
11 L N PE 13
-K22 -A1 Trickle
12 14 Setting 27,5V charger
+ + - - 14
31
7
1
-W13 -WM6 -W15
D -XM6 1 2
1 2 D
-X16P
+E1 -XM6BP 1 2
1 2
-X16S
2
1
-WM6B
17
-XM6BS 1 2
9
-W31B
-XM6CP 1 2
A1 / 24V
E E
GND
24V
SLU cooler motor
-K296:15
-X2:6
-X2:7
/32.A1
/7.E8
/7.E8
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 22 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : A1 24V charger, A2 SLU cooler supply +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
=2-X1:L1 L1
/4.E8
A A
=2-X1:L2 L2
/4.E8
=2-X1:L3 L3
/4.F8
-WM1
-X101:PE PE GNYE,GNYE,GNYE
/6.E2
Upper Lower
-X101:PE PE 0 1
1 3 5 4.11 4.11
HPP1 motor HPP2 motor
-F1 temperature temperature
B B
4.12 4.12
M1R1 M2R2
/12.D3
/12.C5
I> I> I>
-MS -MS
2 4 6 /10.E2 /10.E2
F1 & K1 tightening AITemperature AITemperature
10
8
9
torque = 14Nm XJ2 1 XJ2 3
-W1
Main cabling of contactors 1 3
A 1 3 5 13 21 31 43
shall be connected to the
upper terminals when -K1
possible A 2 4 6 14 22 32 44
1
/12.D4
/12.D4
-WR1 -WR2
C C
+E1
-XR1S 1
-XR1P 1 +E2
+E1 -WR2X1 1
3
1
-WM1
+R1
2R1
/23.E4
t°
-M2
D 1R1 D
+R1
-XR1P 2
-WR2X1 2
GNYE
-XR1S 2
U1 V1 W1 PE
2
3
1
-C1.W1
2
U1 V1 W1
380-440/660-690 // 440-480 -WR1 -WR2
D D-D/Y-Y // D-D
W2 U2 V2
M
U1 V1 W1
E -M2 E
U1 V1 W1 PE 3 Y 2 4
W2 U2 V2
-C1
3x230 uF XJ2 2 XJ2 4
U2 V2 W2 t° t° Pt1000- Pt1000-
3x470 kΩ
-MS -MS
W2 U2 V2
/23.D6
/10.E2 /10.E2
4
5
-C1.W1 M1R1 M2R2
GND GND
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 23 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : HPP boom 1 +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Use cable sleeves for extra insulation
between phase conductors
=2-X1:L1 L1
/4.D8
A A
=2-X1:L2 L2
/4.D8
=2-X1:L3 L3
/4.D8
-WM5
-X101:PE PE 5
/6.E2
-WM4
-X101:PE PE 5
/6.E2
B L1 L2 L3 L1 L2 L3 B
-F4.1 -F5.1
I >> I >> I >> I >> I >> I >>
T1 T2 T3 T1 T2 T3
1 3 5 4.31 4.21 1 3 5 1.53 1.61 4.31 4.21
-F4 -F5
C 4.32 4.22 1.54 1.62 4.32 4.22 C
65A 32A
/11.D4
/11.D6
/11.C5
/11.C7
3P I> I> I> 3P I> I> I>
2 4 6 2 4 6
A 1 3 5 13 21 31 43 A1 1 3 5 13 21 31 43 53
Main cabling of contactors
shall be connected to the -K4 -K5
upper terminals when A 2 4 6 14 22 32 44 A2 2 4 6 14 22 32 44 54
possible 65A /11.D5 32A /11.D7
/11.D4
/11.D6
D D
2
5
1
1
-WM4 -WM5 1 2 3 5 -WM5
E E
U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE
Alternatives
M M M
-M9 Compressor -M5 -M5
3 3 3
Water pump with Sandvik logo Other water pumps Water pump
380-440/660-690 // 440-480 500-525-550-575 // 575-600 500-525-550-575 // 575-600
D-D/Y-Y // D-D D-D-D-D // D-D D-D-D-D // D-D
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 24 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : compressor & water pump +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A =2-K30:5 -W7.1 A
/19.D10 230V 9
/20.D10
-X30:N2, =1-X30:N2
/19.D10 N2 8,10
/20.D10
-X101:PE
PE
/6.E6
B B
1 3 5 1.53 1.61 4.31 4.21
-F7.1
1.54 1.62 4.32 4.22
/16.D1
/16.C3
I> I> I>
2 4 6
C C
A1 1 3 5 13 21 31 43 53
-K7.1
A2 2 4 6 14 22 32 44 54
/16.D3
/16.D2
D D
3
2
1
-WM7 -WM7
+R2
Cement mixer
L
E E
-M7
N PE
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 25 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : Cement dust extractor +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-Q1:2 L1
/3.D7 -W13
26 MC 24V -K293:6
-S293:23
-S293:24
/32.A1
-X8.1S:7
-X8.1S:8
-Q1:4
/19.A10
/19.A10
A L2 -W9 -W9
/32.D7
/32.E7
/3.D7 A
19 19 EFLO/FC OK -K293:5
-Q1:6 /32.A1
L3 -W9
/3.E7 95
15 16
L1
L2
L3
F9A / R1
RCD1
-S9 -F9A
F9A / r2
RCD2
-W9 13 21
1 0 2 /26.C2 96
23
1 3 5 4.11 4.13 4.14 /26.B2
0 1 14 22 -W9 -F9
-F9
4.11
4
3
2
1
4.12 4.14 -W31B -W31B 4.13
-F9 17
/26.B6
/26.A6
I> I> I> /26.B2 4.12
B B
2 4 6 -X9.1S -X9S
24
14
C1 1 2 9 10 11 12
-F9SR -W9 -W9 98 /26.C2
C2
/32.B8 -X9.1P 1 2 -X9P 9 10 11 12 11 -F9A 13
-K9B 97 -K9
96 95 A1 R1 R2
/26.D3 14 14 /26.D2
-F9A -F9A
25
3.2…16A 98 97 A2 R1 -W9 -W9 -W13
12 30 -K294:A1
-R9
/26.A6
/26.B7 /32.C1
33Ohm
R2 /26.D5 C1
-K9A
-X101:PE
-K293:21
2
C -X9.1P 5 6 NC1 NO1 -W13
/32.F1
-W9 -K296:25/21 C
/6.E7
28
/32.B1
5 6
-W9 -X9.1S
1 7 29 -K293:10
PE
/32.C1
-T9 2 10
85A
Pilot PE PE PE
-X101:PE
A1 1 3 5 13 21 C2 31 /26.D3
-K9A
/6.E3
-K9 /26.E4 -XV9 -K9A -K9B
T1 T2 A1 A2
1000V A2 2 4 6 14 22 RST + - NC1 NO1 C1 NO2 C2 1 /26.D5 NO2 34 32
D 80A /26.D5 D
/26.B7
28
on fault
/26.D6
/26.C5
6
-W13 -K9B
PE
-W9 -W9 K
-A293:1 Ua 34 A1
/32.D2 -V9
25 26 27 11 14 32 31 34 -K9
-A293:2 Ub 35 A
/32.E2 /26.D1 A2
/26.B6
/26.D8
-XV9 2
-A293:3 Uc 36
/32.E2 -W9
Pilot 3
-W9 1
20
21
22
11
13
17
18
19
-W13 : 23
-W9 -W9
29
-K9A /26.D4
30
E -W9 E
4
REMOTE START
2
5
1
-WM9
OFF ON -X9P 1 6 8 2 3 4 5 7 13 -X9.1P 3 4
LATCHING
OFF ON NO earth fault =
31-32 conducting
Dewatering pump control IO, page 17
1000V Dewatering pump outlet
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 26 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Dewatering pump, site voltage 1000V +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-F8.1:T1 L1
-X101:PE
/18.E2
-F8.1:T2
/6.E3
A L2 A
/18.E2
-F8.1:T3 L3
/18.E3
PE
1 3 5 1.53 1.61 4.31 4.21
-F9
1.54 1.62 4.32 4.22
-X5 T2
/27.C7
/27.C7
I> I> I>
2 4 6
-X9.1P 1 2 -X9P 9 10 11 12
B B
4
2
5
1
-WT291A -R9
33R
A1 1 3 5 13 21 31 43 53 3
-K9 -T290 θ
A2 2 4 6 14 22 32 44 54 /27.E2 4
/27.D7 -X9.1P 5 6
/27.C7
-X5 PE PE -X5 T1
4.31
C -F9 C
PE PE 1 4.32
-T9
2
85A
4.22 13
NO earth fault =
-F9 -K9 31-32 conducting
2
5
1
-WT290A 4.21 14
PE PE 11 11
31 /27.E5
-X5 1 2 3 N -K9B -K9A
/27.E5 14 14 12
-K9B
D PE PE D
34 32
A B C PE
T1 T2 A1 A2 A1 A1
1 3
TH120
TH150
-T290 on fault -K9A -K9
690V / 400V θ θ -K9B A2
50/60Hz A2
2 4
4
2
5
1
10kVA -WM9 25 26 27 11 14 32 31 34
/27.B7
/27.D6
/27.D8
a b c n PE
E E
4
2
5
1
-WT291A
+F1
-X9 -X9P 1 6 2 3 4 5 7 -X9.1P 3 4
L1 L2 L3 N PE
Dewatering pump outlet Dewatering pump control IO, page 17
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 27 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Dewatering pump, transformer 400-575V +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -F8.1:T1 L1
/18.E2 A
-F8.1:T2 L2
/18.E2
-F8.1:T3 L3
/18.E3
1 3 5 1.53 1.61 4.31 4.21
-F9
690VAC 1.54 1.62 4.32 4.22
-X9.1P 1 2 -X9P 9 10 11 12
B B
32A
/28.C6
/28.C6
3P I> I> I> -R9
2 4 6 33R
-X9.1P 5 6 4.31
-F9
4.32
C C
1
4.21
-T9 2 11 NO earth fault =
85A -F9 31-32 conducting
11 -K9A 4.22
12 14
-K9B
/28.D3 14
-X101:PE
A1 1 3 5 13 21 31 43 53
/6.E3
-K9 31
A2 2 4 6 14 22 32 44 54
-K9B
A1 A1
/28.D6 34 32
/28.D7
T1 T2 A1 A2 13
-K9A -K9
PE
D D
on fault A2 -K9
-K9B A2 14
25 26 27 11 14 32 31 34
/28.C5
/28.D7
2
5
1
-WM9
E E
L L L PE
+F1 -X9.1P 3 4
-X10 -X9P 1 6 2 3 4 5 7
L L L PE
Dewatering pump outlet Dewatering pump control IO, page 17
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 28 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Dewatering pump, site voltage 400-690V +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-F8.1:T1 L1 110V =2-F12:2
/18.E2 13 23 /20.D10
A 1 0 2 A
-F8.1:T2 L2 PE =1-X4:N1
/18.E2 -S9 /20.D10
14 24
-F8.1:T3 L3 PE -X101:PE
/18.E3 /6.E8
-X9S
9 10 11 12 13/13
29
30
31
-W9 -X9.1P -X9P
1 2 9 10 11 12 13/13
25
3
1
-W9 -W9
1 3 5 1.53 1.61 4.31 4.21
6
-F9
B B
1.54 1.62 4.32 4.22 R1
32A -R9
/29.C7
/29.C7
3P I> I> I> 33Ohm
R2
2 4 6
CT1 CT2 A B L L
-K9B
/29.C7
23
22
5 6 GF MODE
-X9.1P -W9
32
33
34
27
28
11
12
8
SW CI + GI GC G PE -K9B 4.0A SH
-W9 -W9
20 turns /29.B5 2.0A UV
26 0.5A
SW CI + GI
C C
4.21 4.32
X1 RK-13
-T9 X2 -A9B -F9 -F9
200A K1 K2 4.22 4.31
SW RS1 RS2 K1:1 K1:2 CGI + GRI K2:1 K2:2
15 14
-X101:PE
A1 1 3 5 13 21 31 43 53
-W9
/6.E8
-K9
A2 2 4 6 14 22 32 44 54
/29.D6
Pilot
/29.D7
PE
-W9
D D
K1 pilot fault, ok=1 19
K2 earth fault, ok=0
A1 13
K9B -K9 -K9
4
2
5
1
-WM9 Contact A-B closed when the ground-check A2 14
loop is valid and the ground-fault
circuit is not tripped.
20
21
10
17
18
16
9
5
-W9 -W9
24
E +F1 B R W G b w -W9 E
-X9P 1 6 8 2 3 4 5 7 -X9.1P 3 4/6
M
3
t° t° 5,6V USA / CAN Dewatering pump control IO, page 17
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 29 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Dewatering pump, UL/CSA 480-575V +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
=2-F13:2
/19.D10 230V
/20.C10
B B
1
C -WG1 C
1 4 6 8 10
L 24VDC 24VDC 24VDC Cooler with internal temperature switch
DC out
Peltier
Alarm
Fans
-G1
N PE 0VDC 0VDC 0VDC
2 3 5 7 9 11
D D
2,3
-WG1
E E
-F15:4, =2-F15:4
/19.D10 N2
/20.D10
-X101:PE PE
/6.E7
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 30 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
MQ : Cabinet peltier cooler +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A option 1 : USA / CANADA , Option 2 : IEC, A
NEMA plug SCHUKO plug
-X50 L N PE -X50 L N PE
B B
C C
WH
GN
BK
3
1
-W50 -W50
D D
1 N PE 1 N PE
S1
=1 S1
E -A50 -A50 E
1000W 1000W-1,5W/cm2
110V 380/220V-S6
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 31 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Hydraulic oil tank heater +R2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-W13
-F9:4.14 MC 24V 26
/26.A8
A -X9P:13 EFLO/FC OK 23
/26.A8 A
-F23:2 24V 31
/22.E3
32
Y1 Z2 Z1 A1
15 -W13 Time setting = 5s -K296
-K296 A2
16 18
B B
-W13 EARTH FAULT LOCKOUT F9 shunt release
-K9A:NO1 28 PROTECTION RELAY
C1
/26.C8
13 1 -F9SR
CBR-NO POWER1
-W13 -W13 /26.B1 C2
25/21
18 14
CBR-COM POWER2
2 17
-K296
26/22 28/24 11 15
CBR-NC n.c.
3
19 9
MCR-NO n.c.
4
-K9:A1 29 10 5
/26.C8 MCR-COM EFLO TRIP (NC)
C
22
C
-W13 11 6
-K9:14 13 MCR-NC EFLO TRIP (COM)
30 10 -W13
/26.C8
-K295 15 19
RUN-NO FC TRIP (NC)
7 5
27
/32.C2 14
-F9A:R1
14 20 8
/26.A3
A1 A1 13 RUN-COM FC TRIP (COM)
-K294 -K295 -K294 9 17
MCI-NO RESET-NO
25 6
/32.C3 A2 /32.C3 A2 /32.C1 14
8 7
F9A / R1
18 26
MCI-COM RESET-COM
12 27
n.c. EARTH
21
D D
28 22
n.c. n.c. 13 23 X1
External Barrier
EARTH
4 4 29
EARTH n.c.
23 -S293
-W13 Blue 14 24 X2
-K9:2 Ua 34 1 5 3 30 24
/26.D1 Ua VcmA VcmA n.c.
-A293 -K293
21
20
13
16
17
-K9:4 Ub 35 2 6 2 31 16
-W13 /26.D1 Ub VcmB VcmB VOLTAGE = XX kV n.c.
TIME = YY s -W13
-K9:6 Uc 36 3 7 1 32 12
F9A / r2
/26.E1 Uc VcmC VcmC n.c.
-K293 settings:
E time :15s E
-F9A:R2
/26.A3
Voltage : 1,1kV
-X6 1 -X6 2 -X6 3
24
-W13
-X10D:GND GND
/21.E8
-K9A:PE
/26.C5
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 32 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EFLO / FC fault monitoring +MQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
-F18 -K18
1 2 -W26 : 17
5b
5
150A
-F19
A 1 2 -W27 : 3 A
125A 220R / 25W
2
/33.E5 -R1
/33.B2
FA2 -X10 24 -X10 26 -W27 : 2
240A I> I>
-F1 13 -X50:1 Starter Control -W27 : 1
/35.E10
FA1 12 14 -F1
/33.A2 14 -WM0 : BK
0 1 B+ 50 I B+ R
11 13
1 +
-W62 -F17 -K17 /33.G4 1
1 1 2 24V -A26
BK
/34.A1
5b
5
B -W61 80A 2 B
-M0 M -G0 G
+1 -1
-S1
+2 -2 -W62 -
2 24V -X10:19
/33.D5
GND GND
-W60 -F21
BK 1 2 -X59
80A -F20
1 1 1 -X57 -X58
1 2
-F15 -F14 -F13 80A
BG01440201/30.B7
Battery voltage meas.
C 6A 2 10A 2 32A 2 C
Intake air heater
-WH160
1 5 75 +R2-ECM-XJ2:75
-X34S:12
87Z BG01440202/12.D4
-K13 -F10 -K20
-X10 20 -X10 19 19 10A 2 /33.G8 -X160S
87A 87 5b 6
2
-W62 -X160P 6
24V
36
24V
-X10 17 -WH122
-X20S
=1-S2:23
-S1:-2
/35.C9
/33.B2
D
D
12
1 1
1
-W34 -W31 -W38
-F8 -F9 6
6A 2 20A 2
+MQ
FA1
A1 / 24V
6
-X10:18
BK
-W20
-F1
/33.E9
-W22
24V
/33.A1 FA2 11 -X10 23 -X10 18 18
-X20 25
-X20 19
-X2:6
-X10D:24V
/7.C4
/7.C6
24V
4,
3,
-W36A
1
C14
C15
E
C7
C1
C2
C8
-K18 E
-W30 /33.A5
24V
ECM 24V
ECM 24V
2
-X30S A1 charger A3, A4 chargers
C7 C14 C1 C2 C8 C15
=1-X30S:C14
/33.E4
+CQ -X30P C7 -X30P C14 C1 C2 C8 C15
-X10D:GND
BG01440202/8.A1
BG01440202/15.A1
BG01440202/8.A1
BG01440202/15.A1
-X20
BG01440202/5.E2
BG01440202/5.E2
26
-X2:7
/7.C5
/7.C5
-CQ
-X30P C13
12
=1-
=1-
-W20
ECM supply
F F
C13 12
GND
GND
12
BG01440202/15.E8
BG01440202/15.E8
-X20S
BG01440202/5.E1
BG01440202/8.A1
BG01440202/5.E1
BG01440202/8.A1
250A
32
C13
1 -WH122
30 15 A1
=1-XJ3S:
-W30
=1-XJ3S:
-K13 -K20 -K21 -X160P 7
+
1
-G1 31 /36.E9 A2 -W31 -W39
-X20 20 2
12V - 7
Jump start -X160S -WH160
100Ah +ECM-X5NS:11
-X40 1 100
GND
GND
BG01440202/12.D5
-X11 Intake air relay G
G
1 1
2 -K17 GND
/33.B5 /34.H1
2
2,
1,
Created by Approved by Date of issue
+ -W36A
-G2 fl6025
12V - Name
-X40 1 1 1 -X40 1 1 1 Circuit, Electric
100Ah Description 1
DS412i / DS512i Main switchgear
Description 2
Battery & diesel electrics
-W24 -X31 - -W23 Copyright ©
ID Revision
H BG01440203 L H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 33 37
for manufacturing or communicated to any other
Function Location
person or company.
+DQ
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
SUPPLY FOR REAR LIGHTS CONTROL
OIL FILLING PUMP SUPPLY MS, MC REAR LIGHTS MINISSE, XE30, XE31 FILLING PUMP M330 SUPPLY FROM +MQ CABIN SUPPLY 24V
A -K17:5 24V 24V A
/33.B5 /35.A1
+MQ Working lights
rear lower
1 1 1 1 1
DQ-K6/E3,E4
-F2 -F5 -F11 -F7 -MC /10.A2 -F16
4A 2 10A 2 10A 2 16A 2 63A 2
DOSmallPower
XJ1 6
6
-X50 3
B
-X10 1 -X10 1 -X10 6 9 -X10 8 B
56
-W31B
10
-W34
-X2 9
13
-W31
10
A1
11 21 11 21
-W30
-K2 -K2 -K5 -K5 10 11 21
12 14 22 24 12 14 22 24 -K7 -K7
10
24V
-WH34 12 14 22 24
7
1
C -W34 -W34 C
+MQ-X2:13
/7.C5
-X34S
7 1 10
7 1 10 12
-X30S
A1
79
7
1
-WH34 -WH34 -WH144
+CQ -X30P A1
-X34S
7 -X34S +CQ -CQ
11 1
9
1
1
-WE30 -WE31 -WM330 -W31
7 -K22 4 D
65
D A1
Light, rear right
1
Light, rear left
-WH144 12 14 4
-K22
-X30P A2
70
9 8
-X330S A2 -WH144
1
9
-W34 9 8
1 A2
80
77
1 10 -X30S
-WH144
9 1
1
-SH330W1 10
81
9 2 3 1 1
-X39S -X38S -WH144
01 13 2 3 1 1
-SH330
14
X1 X1
9
E -WH34 MiniSSE 24V outlet +E1 +E2
35
37
E
2
-SH330W1 -WH144 -E30 -E31 X1
-X34S X2 X2 -M330 M Hydraulic
9
2 2 2 filling pump
1 1 -X39S -X38S -E4
2 9 +E
-X330S +E1 X1 X
-E3 2 2
66
64
X2
8
A2
-WH144 -W34 -W20
82
-WH144
-WH144 -W30
73
74
8 2 2 -WH144
3 3
8
34
36
F -X34S 3 A1 F
-WH144 3
-WH34 5 11 10 -K5
9 11 10 12 8 7 A2
3
8 5
-X20S -SH330W1 6 5 1 2 3 4 5 6 2
3
8 6 5 1 2 5 6 -WE30 -WE31 -WM330
A1 X1
7
2
-K7 -SH330
-WH122
A2 X2 7
69
67
-WH144
-X40 1
2
4
2 11
-SH330W1
G -XH122 2 G
+VC 2 11
-X52 -X51 GND -X53
/35.H1
57
11
2
4 -WH34
OilUp
4 2 11 Created by Approved by Date of issue
fl6025
2 11 Name
Circuit, Electric
-XH124:3
Description 1
BG01440201/20.A2
DS412i / DS512i Main switchgear
11
2
-W34 Description 2
DQ aux supply fuses
-X40 1 3 3 3 3 3
Copyright ©
ID Revision
H BG01440203 L H
Size Sheet
This document is our property and shall not
A2 34 37
-X56 GND
without our permission be altered, copied, used
for manufacturing or communicated to any other
/33.G12 Function Location
person or company.
+DQ
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
FUEL FILTER FUEL FILTER
SUPPLY FOR VC SUPPLY FOR CARRIER CONTROLLERS HEATER SUPPLY HEATER STARTER CONTROL
24V 24V -F12:1
/34.A11 /36.A10
A A
+VC
Diesel Fuel Diesel start
1 1 1 Filter Heater lockout state 1
-F22 -F3 -F4 +E2-DQ-K6 +E2-DQ-K24 -F6
10A 2 10A 2 16A 2 -VC -VC 20A 2
DOSmallPower DIHighSide Diesel engine start control
XJ3 3 XJ1 4
3 4
-X10 3 3 3 -X10 5 -X10 7 START LOCKOUT
-WH160
B
83 +R2-ECM-XJ2:83 B
BG01440202/12.D5
-XH122 4 -XH122 1
-X10:19
4 1
/33.D4
11 21
-X160S
1,1
11 21 31 41 11 10
1
-K4 -K6 -K6
1
-K3 -K3 -K3 -K3
24V
-WH122 12 14 22 24
12 14 22 24 32 34 42 44 12 14 -X160P 10
-W32
-W35
2,2
C C
2
2
1
-X20S
37
3 8
-WH122
3 8 -X50 1
-W33
-W33
-W32
-W35
-X20S
0 1 13 23 4
VS SUPPLY
VS SUPPLY
-S2
14 24 4
Start isolator
8
1
VC VIO SUPPLY
EC VIO SUPPLY
-W25 -W20 -W20
VC VS SUPPLY
4
1
+ENG -W27 -W20
VIO supply
+CMC-X1:6, +RSC-X1:2
=1+EC-X1:3
BG01440198/3.B3
BG01697432/2.B5
D
BG01440201/23.B7
D
-X20 3
Starter Control
+VC-X1:1
=1+EC-X1:1
+CMC-X1:5, +RSC-X1:6
+VC-X1:4
BG01440198/3.B3
BG01440201/11.A6
BG01697432/2.B6
BG01440201/11.A7
BG01440201/23.B7
-X20 5 -X20 1 -X20 18 A1
-K23
+DQ-M0:50
/33.A6
A2
12 14 A1
E E
-X25 -K23 -K6 -X20 4
A A2
11
A
11
+MQ
-A25 Fuel filter heater -W20
B 11
11
-W31
B 11
-X20 6 -X20S
+CMC-X1:-, +RSC-X1:3
-X2 11
33
F F
-WH122
BG01440201/11.A7
BG01440201/23.B7
7
BG01440198/3.B3
BG01697432/2.B6
-W20
=1+EC-X1:2
7 -X160P 3
+VC-X1:2
7 6 3
-X20S -X160S
XJ3 6
DIHighSide -WH160
-MS 101 +ECM-X5NS:12
GND
GND
GND
3 /10.D5 BG01440202/12.D4
5
-WH122 Intake air relay
DQ-S2
5 Starter isolation G
G
A1 GND -X40:1
3,3
-XH122 5 /36.H1
3
-K4 +VC
A2
Created by Approved by Date of issue
2
-W33
-W32
-W35
fl6025
2
-W25 XJ3 2
Name
Circuit, Electric
DOSmallPower Description 1
DS412i / DS512i Main switchgear
-VC
Description 2
-X40 2 2 2 2 2 2 2 2 2 2 2 2 2 DQ aux supply fuses
+E2-DQ-K11 ID Revision
Copyright ©
H Diesel BG01440203 L H
engine Start Size Sheet
This document is our property and shall not
A2 35 37
-X51 GND-X53 -X54
without our permission be altered, copied, used
for manufacturing or communicated to any other
/34.G12 Function Location
person or company.
+DQ
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
E-STOP SUPPLY
/35.A12
24V
A -CQ CABIN A
1
-F12
-X30P C5 C6 C3 C4 -X30P C9
10A 2
C5 C6 C3 C4 C9
-X30S -X30S
C5
C6
C3
C4
C9
-W30 -W30 -W30 -X10 10
B B
7 8 9 10 -X20 16
-X20 13 11
-X44S
4 6
+E2
4 6
6
-ERCPW1
A1 T11 T12 T14 T21 T22 T34 13 23 33 41/Y13 DIP switches bottom of the relay
C 11 21 JP1 JP2 C
Reset mode selection Output mode selection
-S35 -K32
-ERCP 12 22 /36.D5 AUTO MAN Transistor NC signal
K1
-K32
13
12
5
-W34 -WH144 -ERCPW1 7 /36.C8
E-Stop Relay K2
Signal JP2
Slide sw
-X34S 41/42 Y13/Y14 EMG 2 supply to MQ
5 6 A2 14 24 34 42/Y14
-W31 D
D 5 7 +MQ-X2:8
-X34P 5 6 8 EMG2 /7.C5
5 7 -X20 16
-X44S
14 14
Diesel engine controls
62
60
14
5
-WH34 -WH144 -W34
-K21
/33.F8
13 BG01440202/8.A1
128
-X34S -X34P 4 3 24V -X163P:18
See BG01440201 page 19
5 6
9
-W20 -WH160
4 3
E -X34P 5 6 -X160S E
-X20P 2 9 5
2 9 -X160P 5
-X20S
61
63
6
-WH144 -WH122
13
14
-WH34
-X122P 3 9 -X122P 6
-XH122 3 9 -XH124 4 -XH122 6
-X54S -X64S -X34S +VC
1 2 1 2 3 4
F F
+E1 +R2
1 2 1 2 -X34P 3 4 1
A1 13 3
-K34
2
2
1
-S1 -S40 -K40 /36.F11 -K40 -K34
/36.F10 A2 2 /36.F8 14 /36.F9 4 5
11 21 11 21
-S1 -S40
8 5 3 4 1
12 22 Cement 12 22
XJ1 8 XJ2 5 XJ2 3 XJ2 4 XJ3 1
EMG2
mixer
EMG 1
GND GND DOSmallPower DIHighSide DOSmallPower
-VC -VC -VC -VC
4
4
3
-S1 -S40 -WH34 -VC
+E2-DQ-K32 +C1-SH14 G
G WH124
3 4 3 4 Ground Ground Sensor supply Not emergency Diesel engine
A1 A1 stopped Enable
3 4 3 4
-K3 -K2 Created by Approved by Date of issue
A2 A2 fl6025
Name
Circuit, Electric
Description 1
DS412i / DS512i Main switchgear
-X40 1 1 Description 2
E-stop & diesel shutdown
ID Revision
Copyright ©
H BG01440203 L H
Size Sheet
-X54 GND
/35.G12
This document is our property and shall not
without our permission be altered, copied, used A2 36 37
for manufacturing or communicated to any other
Function Location
person or company.
+DQ
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
BG01440202/8.E6
BG01440202/8.E4
A +JB99 A
-X1:7
-X1:1
24V
ECM SUPPLY
B B
2
1
-W100
+EC
C C
OR OR
RD
A1 13
D Y1 A1 18 16 D
-K100 -K100
/37.D4 A2 /37.D3 14 -K171
A2 15
BN
BN
-W984 -W985
WH
WH
1 1
E E
+E1 +E1
-Y984 -Y985
Fuel supply Fuel return
valve 2 valve 2
BU
BU
-W984 GND -W985
-X1 2
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440203 L 37 37
This document is our property and shall not DS412i / DS512i Main switchgear Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Fuel line shut off valves +E2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CONTENT LIST
A A
SHEET DESCRIPTION 1 DESCRIPTION 2 MODIFICATION DATE MODIFIER MODIFICATION HISTORY
1 DS412 / DS512i Engine diagrams Content List
2 DS412 / DS512i Engine diagrams Revision history
3 DS412 / DS512i Engine diagrams Engine TIER 3 / 4 F : HST driveline bus
4 DS412 / DS512i Engine diagrams Engine TIER 3 : cabling diagram
5 DS412 / DS512i Engine diagrams Engine TIER 3 : ECM
6 DS412 / DS512i Engine diagrams Engine TIER 4F : cabling diagram
7 DS412 / DS512i Engine diagrams Engine TIER 4 F : WH160 / X160
B 8 DS412 / DS512i Engine diagrams Engine TIER 4 F : JB99
B
9 DS412 / DS512i Engine diagrams Engine TIER 4 F : After treatment WH161
10 DS412 / DS512i Engine diagrams Engine TIER 4 F : After treatment WH162
11 DS412 / DS512i Engine diagrams Engine TIER 4 F : Cummins
12 DS412 / DS512i Engine diagrams Engine TIER 4 F : ECM / WH160
13 DS412 / DS512i Engine diagrams Engine TIER 4 F : ECM / WH160
14 DS412 / DS512i Engine diagrams Engine Stage V: Engine cabling diagram
15 DS412 / DS512i Engine diagrams Engine Stage V: JB99
16 DS412 / DS512i Engine diagrams Engine Stage V: ECM / W163
17 DS412 / DS512i Engine diagrams Engine Stage V: Def and fuel filter heaters
C 18 DS412 / DS512i Engine diagrams Engine Stage V: W163 / DPF / DEF
C
19 DS412 / DS512i Engine diagrams Engine Stage V: NOx and exhaust gas sensors
D D
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440202 C 1 19
This document is our property and shall not DS412i / DS512i Engine diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Content List
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
19.8.2019 VRi Original A
23.6.2020 SaKo VC-X2:5 ja X2:6 renamed to X2:1 and X2:2. Stage V diagram added. W5202A -> W5201C and W5203A-> W5202A. B
19.3.2021 TTa JB162 added to Tier 4F diagrams 6,10 C
B B
C C
D
D
E E
F F
G G
Created by Approved by Date of issue
fl6025
Name
Circuit, Electric
Description 1
DS412i / DS512i Engine diagrams
Description 2
Revision history
ID Revision
Copyright ©
H BG01440202 C H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 2 18
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
+CQ
A A
DIESEL DRIVELINE BUS
-CQ
-X5201BS 1 2 3 4 5 6
B 1 2 3 4 5 B
WH
BN
-W5201B
+VC
C C
R1
-R2
120Ohm
R2
-X2 2 1
Stage V bus connector, page 18
D D
TIER 3 bus connector, page 5
TIER 4F bus connector
-W5202A -X5202A -WH160-X2 -WH160
-ECM-XJ2:22
WH
WH A A 22 CAN H
BN
/12.D3
-W5201C -ECM-XJ2:46
BN B B 46 CAN L
/12.D3
E C C
E
-X5201C 1 2 3
-AC -CAN 1 2 3
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440202 C 3 19
This document is our property and shall not DS412i / DS512i Engine diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Engine TIER 3 / 4 F : HST driveline bus +R2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A A
B B
C C
Connection to WH122 :X160P engine wire
Driveline bus. See page 3 for connection.
harness connector.
D -WH160-X2 -X160S D
E E
-WH160
F F
G G
-W36A
H H
-XJ3S -XJ2S
-XB4 -XS23
+DQ +ECM
A 1
+V
-XB4 L -S23
DQ ECM I
Output GND
B C 3
J Coolant level Fan clutch J
K K
Created by Approved by Date of issue
L
fl6025 L
Name Circuit, Electric
Description 1 DS412i / DS512i Engine diagrams
Description 2 Engine TIER 3 : cabling diagram
Copyright © ID Revision
BG01440202 C
This document is our property and shall Size Sheet M
M
not without our permission be altered,
copied, used for manufacturing or
A1 4 18
communicated to any other person or Function Location
company.
+R2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8
TIER 3 ECM
A A
1 2 3 4 21 28 32 29 38 37 46 47 2 15 33 34 39 40 42 43 44 48 50
-XJ3S -XJ2S
WH
BN
40
42
43
44
48
21
28
32
29
38
33
34
39
50
15
2
-WH160 -WH160 -WH160 -WH160
B 4 B
2
3
1
-W36A
C -XB4 -XS23 C
1 1
A 1
Coolant level Fan clutch
+V
-XB4 L -S23
I
Output GND
B C 3
2 3 3
D D
-WH160-X2
A B C -X160S 1 2 3 4 5 6 7 8 9 10 11
ECM 24V
ECM 24V
E
GND
GND
E
Connection to HST driveline bus Connection to carrier wire harness
connector -X5202A page 3 WH122 : X160P
+DQ-X40:1
+DQ-X40:1
+DQ-X10:23
+DQ-X10:23
BG01440203/33.G6
BG01440203/33.E6
BG01440203/33.G7
BG01440203/33.E7
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440202 C 5 19
This document is our property and shall not DS412i / DS512i Engine diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Engine TIER 3 : ECM +R2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A A
Connection to WH122 :160P engine wire harness Driveline bus. See page 3 for connection.
connector.
-X160S -WH160-X2
B B
-WH160
C C
-W36A
-XJ3S -X163P D
D
-X162S -X161S
-X162P -X161P
DQ JB99
E
-W162 -WH161 E
-W25
F
-WJ4 F
-XJ24P
-X25 -XS67S -XB3S -XB4S -XS23S -XS23S
A 6
-ECM-XJ2 -ECM-XJ4
-B3
-A25 t˚ n.c.
G L HALL G
300W -S67 B -XB4 -S23 -S23
I X
JB162 Def supply module
ECM
Fuel filter heater Water in fuel CAC outlet Coolant level Fan speed sensor & clutch
sensor temperature
H H
-WH162A
J
J
-WJ10 -WJ7B -WJ17 -WJ7A
-X9S -XJ6 -XJ10 -XJ7B -XJ17 -XJ7A -XJ27 -XJ31S -XJ28S -XJ29S -XJ30S
-XJ6
-WH162A-XI/OP
4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1
n.c.
CAN H
CAN H
CAN H
CAN H
CAN H
+24VDC
GND
+24VDC
GND
GND
+24VDC
+24VDC
GND
GND
+24VDC
CAN L
CAN L
CAN L
CAN L
CAN L
K K
n.c.
Terminator
Temperature NOx Temperature NOx
-DOSER -PRESSURE LINE -BACKFLOW LINE -SUCTION LINE
-DEF TANK -SELECTIVE -SELECTIVE -DIESEL -DIESEL -DEF HEATING HEATER HEATER HEATER
CATALYTIC CATALYTIC OXIDATION OXIDATION VALVE
REDUCTION REDUCTION CATALYST CATALYST
Created by Approved by Date of issue
L
fl6025 L
Name Circuit, Electric
Description 1 DS412i / DS512i Engine diagrams
Description 2 Engine TIER 4F : cabling diagram
Copyright © ID Revision
BG01440202 C
This document is our property and shall Size Sheet M
M
not without our permission be altered,
copied, used for manufacturing or
A1 6 18
communicated to any other person or Function Location
company.
+R2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8
A A
Cabin
-CQ
See BG00818447
Page 39
-XH122 3 4 5 6 7 8 14 15 16 17 18 26 27
B B
-XH122P 3 4 5 6 7 8 14 15 16 17 18 26 27
+CQ
43
44
45
46
47
48
69
70
71
72
73
74
75
-WH122
C +VC C
-X160P 11 9 8 2 1 4 14 15 16 17 18 19 20
11 9 8 2 1 4 14 15 16 17 18 19 20
103
48
96
71
72
88
91
23
87
95
68
86
2
-WH160
EPS OVERRIDE SWITCH
REGEN INHIBIT SWITCH
ECM SWITCH RETURN
DIAGNOSTIC SWITCH
REGEN INHIBIT LAMP
DEF REGEN LAMP
ENGINE BRAKE 1
ENGINE BRAKE 2
D WARNING LAMP D
DEF LOW LAMP
STOP LAMP
HEST LAMP
WTS LAMP
-ECM-XJ2:71
-ECM-XJ2:91
-ECM-XJ2:96
-ECM-XJ2:72
-ECM-XJ2:88
+ECM-X5NS:10
-ECM-XJ2:2
-ECM-XJ2:23
-ECM-XJ2:48
-ECM-XJ2:87
-ECM-XJ2:95
-ECM-XJ2:68
-ECM-XJ2:86
/12.D4
/12.D3
/12.D6
/13.E2
/12.D6
/12.D6
/12.D6
/12.D6
/12.D6
/12.D6
/12.D5
/12.D5
/12.D7
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440202 C 7 19
This document is our property and shall not DS412i / DS512i Engine diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Engine TIER 4 F : WH160 / X160 +R2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+R2-X160S:5 24V
BG01440203/36.E11
-W36A
+DQ-X40:1 GND 2
BG01440203/33.G7
A -W36A A
+DQ-X40:1 GND 1
BG01440203/33.G6
-W36A
+DQ-X10:23 ECM 24V 4
BG01440203/33.E7
-W36A
+DQ-X10:23 ECM 24V 3
BG01440203/33.E6
128
-XJ3S 3 4
-WH160
-XJ3 3 4
1 2
B
4
3
B
-W36B -XJ3
18 1 2
2
1
-W36B
-X163 18
1
30
1 13 21 1 13 21
-F2 -F1
21 21
10A 2 14 22 16A 2 14 22
-F2 -F1
/8.C8
/8.C7
23
2
/8.C2 22 /8.C5 22
C C
-K27 24 34 35 36 31
/8.C2 3 4 5 6 7,2
14 11 /8.D2 -X1 8 -X1 8 -X1 8 -X1 8
1 3
12
A 11 21 31
24 21 /8.D3 -K26 -K26
22 -K27 -K27 -K27 -K27 /8.C5 /8.C5 4 5
34 31 /8.D3 A /8.C2 12 14 /8.C2 22 24 /8.D2 32 34 2
32
40
41
42
43
32
25
29
37
38
39
10
11
8
44 41 22
42
-X1 4 -X1 3 -X1 2 -X1 1 -X1 1 -X1 6 -X1 5 -X1 7
28
D D
13 15 17 19 21
20
27
33
26
12
14
16
18
-X163 12 11 10 9 8 7 6 1 2 3 4 5 14 13 15 17 16 19 20 21 22 23 24
12 11 10 9 8 7 6 1 2 3 4 5 14 13 15 17 16 19 20 21 22 23 24
125
124
123
121
129
130
122
40
49
39
38
25
26
27
28
73
52
51
50
3
5
1
-W100 : 2
-W100 : 1
-WH160
DEF BACKFLOW LINE
DEF BACKFLOW LINE
DEF PRESSURE LINE
DEF PRESSURE LINE
DEF SUCTION LINE
DEF SUCTION LINE
MODULE HEATER
DEF LINE HEATER
RELAY RETURN
RELAY RETURN
ECM SUPPLY
ECM SUPPLY
ECM SUPPLY
ECM SUPPLY
ECM SUPPLY
ECM SUPPLY
E DEF SUPPLY
E
24V
HEATER
HEATER
HEATER
HEATER
HEATER
HEATER
#26157
GND
GND
GND
GND
GND
GND
GND
24V
24V
+EC-K100:A1
BG01440203/37.B3
+R2-ECM-XJ2:1
+ECM-X162S:1
+R2-ECM-XJ2:51
+R2-ECM-XJ2:3
+R2-ECM-XJ2:40
+R2-X161S:Q
+R2-ECM-XJ2:39
+R2-X161S:P
+R2-ECM-XJ2:38
+R2-ECM-XJ2:25
+R2-ECM-XJ2:26
+R2-ECM-XJ2:27
+R2-ECM-XJ2:28
+EC-K100:13
+R2-ECM-XJ2:7
+R2-X161S:E
+R2-ECM-XJ2:5
+ECM-X162S:4
+R2-X161S:F
+R2-ECM-XJ2:73
+R2-ECM-XJ2:52
+R2-ECM-XJ2:50
+R2-ECM-XJ2:49
+R2-X161S:R
/12.D1
/12.D1
/12.D1
/10.A1
/10.A1
BG01440203/37.B4
/12.D4
/12.D3
/12.D8
/9.A8
/12.D2
/12.D2
/12.D8
/9.A2
/9.A2
/12.D2
/12.D2
/12.D2
/12.D2
/12.D7
/9.A7
/12.D7
/9.A7
/12.D7
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440202 C 8 19
This document is our property and shall not DS412i / DS512i Engine diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Engine TIER 4 F : JB99 +JB99
1 2 3 4 5 6 7 8
F
E
B
D
A
1
1
n.c.
XJ24 1
-WH160
-WH161
-XJ24P
-X161P
-X161S
2 111 SENSOR SUPPLY
+ECM-X6NS:10
Pressure sensor /13.E4
2
2
B
B
supply
3 16 DEF INJECTOR PRESSURE SENSOR SIGNAL
-ECM-XJ2:16
Pressure sensor
3
3
/13.E7
C
C
fl6025
signal
4 117 SENSOR RETURN
+ECM-X6NS:8
Created by
Pressure sensor /13.E5
4
4
D
D
ground
-X163P:13
2
5 121 #26157
2
Heater supply
5
5
/8.E5
E
E
6 122 GND
-X163P:19
Heater signal
6
6
F
F
/8.E6
Copyright ©
n.c.
7
8 104 #26155
+ECM-X5NS:6
Pump motor
8
8
/13.E3
G
G
-DEF SUPPLY MODULE
ground
9 79 DEF PUMP MOTOR SUPPLY
-ECM-XJ2:79
Pump motor
9
9
/13.E6
H
H
Approved by
supply
10 6 DEF SUPPLY MODULE PUMP MODE
-ECM-XJ2:6
Pump motor
J
J
/13.E7
10
10
PWM
11 81 DEF REVERTING VALVE
-ECM-XJ2:81
3
RVV supply /13.E6
K
K
11
11
3
RVV signal
12
12
Date of issue
25
person or company.
This document is our property and shall not
-WH161-X7NP
without our permission be altered, copied, used
5
9
5
4
-WH161
VALVE
-DEF HEATING
4
16 57 DEF HEATING VALVE RETURN
-ECM-XJ2:57
Name
/13.E6
8
4
O
O
26
1
1
6
3
n.c.
7
6
Description 1
for manufacturing or communicated to any other Description 2
-XJ27
+R1
15 82 DEF HEATING VALVE
-ECM-XJ2:82
/13.E6
2
4
4
N
N
n.c.
-DOSER
5
5
-XJ31S
13 77 DEF DOSING INJECTOR VALVE HIGH
-ECM-XJ2:77
1
1
L
L
/13.E7
2
2
Circuit, Electric
14 53 DEF DOSING INJECTOR VALVE LOW
-ECM-XJ2:53
/13.E7
M
M
21 84 SCR LINE HEATER CURRENT MONITOR
-ECM-XJ2:84
1
/13.E8
T
T
12
20 85 SCR LINE HEATER CURRENT MONITOR
-ECM-XJ2:85
/13.E8
2
S
S
11
11
6
6
10
10
DS412i / DS512i Engine diagrams
-WH160
-WH161
LINE HEATER
-PRESSURE
DEF PRESSURE LINE
-XJ28S
HEATER -X163P:7
-WH161-X7NP
27 17 123 123
1
1
/8.E3
2
2
P
P
Engine TIER 4 F : After treatment WH161
ID
7
7
Function
LINE HEATER
-BACKFLOW
DEF BACKFLOW LINE
-XJ29S
28 18 124 124 HEATER -X163P:9
1
1
/8.E3
2
2
Q
Q
+R2
Location
BG01440202
LINE HEATER
-SUCTION
DEF SUCTION LINE
-XJ30S
29 19 125 125 HEATER -X163P:11
Revision
1
1
/8.E2
2
2
R
R
8
8
9
Size
Sheet
A3
19
F
E
B
D
A
C
1 2 3 4 5 6 7 8
-X163P:15
-X163P:16
-XS23S:4
/11.E6
/8.E6
/8.E6
A A
FAN SPEED
GND
24V
WH
GN
YE
BN
-WJ4 -W162
-JB162
120
129
130
-X1 L L H H + + - -
B 2 1 4 B
2 1 4
WH
GN
YE
-X1 PE -X1 PE -X1 PE
-W162
PE PE PE
WH
GN
C
YE
BN
C
-WH162A
4 2 1
-JB162
-X1 PE 4 2 1
-X1 5
8 9 3 10 11 12
PE 8 9 3 10 11 12
D D
WH
WH
WH
WH
WH
WH
WH
GN
GN
GN
GN
YE
YE
YE
YE
YE
BN
BN
BN
BN
BN
BN
BN
-WJ4 -WH162B -WH162C -WJ7A -WJ17 -WJ7B -WJ10
-XJ6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
E E
-ECM-XJ4 -X9S
11 22 23 C B A -XJ6 1 2 3 4 -XJ7A 1 2 3 4 -XJ17 1 2 3 4 -XJ7B 1 2 3 4 -XJ10 1 2 3 4
XJ4 11 22 23
CAN H
CAN H
CAN H
CAN H
CAN H
GND
+24VDC
+24VDC
GND
GND
+24VDC
+24VDC
GND
GND
+24VDC
CAN L
CAN L
CAN L
CAN L
CAN L
-X9P C B A
/12.B1
+ECM +R1
120ohm NOx Temperature NOx Temperature
-ECM -DEF TANK -DIESEL OXIDATION CATALYST -SELECTIVE CATALYTIC REDUCTION
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440202 C 10 19
This document is our property and shall not DS412i / DS512i Engine diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Engine TIER 4 F : After treatment WH162 +R2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
+ECM-X6NS:3
+ECM-X5NS:7
+ECM-X6NS:2
-ECM-XJ2:13
-ECM-XJ2:24
/13.E1
/13.E3
/13.E4
/13.E3
/13.E4
WIF SIGNAL
CAC OUTLET TEMPERATURE
#26155
SENSOR SUPPLY
SENSOR SUPPLY
B B
110
105
109
24
13
-WH160
C C
-XS67S -XB4S -XS23S
1 1 1 2
-XB3S
1
1 A 1 2 6
Water in fuel sensor CAC outlet temperature Coolant level Fan speed sensor & clutch
A +V VS n.c.
t˚ L HALL
-S67 -B3 -XB4 -S23 -S23
B I X
Output GND OUT GND
2 2 B C 3 4 5
2 2 3 3 4 5
-XS67S
D D
102
116
114
120
115
35
78
-WH160
COOLANT LEVEL INPUT
ECM SWITCH RETURN
SENSOR RETURN
SENSOR RETURN
SENSOR RETURN
FAN SPEED
E E
#26156
+ECM-X5NS:3
+ECM-X6NS:7
-ECM-XJ2:35
+ECM-X6NS:5
-ECM-XJ2:78
+ECM-X162S:2
+ECM-X6NS:6
/13.E1
/10.A1
/13.E3
/13.E2
/13.E5
/13.E5
/13.E5
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440202 C 11 19
This document is our property and shall not DS412i / DS512i Engine diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Engine TIER 4 F : Cummins +R2
1 2 3 4 5 6 7 8
F
E
B
D
A
C
/10.E2
/13.B1
-ECM
+ECM
1
1
-WH160
-ECM-XJ2
-X163P:1 ECM SUPPLY 1
1
/8.E4 ECM SUPPLY
XJ2 1
-X163P:2 ECM SUPPLY 25
/8.E4 ECM SUPPLY
25
25
-X163P:3 ECM SUPPLY 26
/8.E4 ECM SUPPLY
26
26
-X163P:4 ECM SUPPLY 27
/8.E4 ECM SUPPLY
27
27
-X163P:5
fl6025
ECM SUPPLY 28
/8.E4 ECM SUPPLY
28
28
Created by
-X163P:24 GND 49
/8.E7 GND
49
2
49
2
-X163P:23 GND 50
/8.E7 50 GND
50
-X163P:22 GND 51
/8.E7 GND
51
Copyright ©
51
-X163P:21 GND 52
/8.E7 GND
52
52
-X163P:20 GND 73
/8.E7 GND
73
73
Approved by
-WH160-X2:A CAN H 22
/3.E8 CAN H
22
22
3
-WH160-X2:B
3
CAN L 46
/3.E8 CAN L
46
46
-X160S:1 DIAGNOSTIC SWITCH 91
/7.D4 DIAGNOSTIC SWITCH
91
91
Date of issue
-X160S:2
person or company.
EPS OVERRIDE SWITCH 88
/7.D4 EPS OVERRIDE SWITCH
88
88
-X163P:17 24V 5
24V
5
/8.E6
5
This document is our property and shall not
-X160S:6
without our permission be altered, copied, used
Intake air heater 75
BG01440203/33.C12 Intake air heater
75
4
75
4
Name
Description 1
for manufacturing or communicated to any other Description 2
-X5NP
+ECM
-X160S:3 Intake air relay 101 76
1
BG01440203/35.G11 Intake air relay
1
12
76
12
76
-X160S:7 Intake air relay 100
BG01440203/33.G12
11
11
5
-X160S:9
5
STOP LAMP 71
/7.D4 STOP LAMP
71
71
Circuit, Electric
-X160S:8 WARNING LAMP 72
/7.D4 WARNING LAMP
72
72
-X160S:10 START LOCKOUT 83
BG01440203/35.B11 START LOCKOUT
83
83
-X160S:11 WTS LAMP 96
/7.D3 WTS LAMP
96
96
-X160S:14 DEF LOW LAMP 2
/7.D4 DEF LOW LAMP
2
2
-X160S:15 DEF REGEN LAMP 23
/7.D4 DEF REGEN LAMP
23
23
-X160S:16
6 REGEN INHIBIT LAMP 48
6
/7.D5 REGEN INHIBIT LAMP
48
48
-X160S:17
Engine TIER 4 F : ECM / WH160
REGEN INHIBIT SWITCH 87
/7.D5 REGEN INHIBIT SWITCH
DS412i / DS512i Engine diagrams
87
87
-X160S:19 ENGINE BRAKE 1 68
/7.D5 ENGINE BRAKE 1
68
68
-X160S:20 ENGINE BRAKE 2 86
/7.D5 ENGINE BRAKE 2
86
86
-X160S:18 HEST LAMP 95
/7.D5 HEST LAMP
95
95
ID
7
7
Function
-X163P:6 DEF PRESSURE LINE HEATER 38 DEF PRESSURE LINE HEATER DIAGNOSTIC
/8.E3
38
38
-X163P:8 DEF BACKFLOW LINE HEATER 39 DEF BACKFLOW LINE HEATER DIAGNOSTIC
/8.E3
39
39
+R2
-X163P:10 DEF SUCTION LINE HEATER 40
Location
DEF SUCTION LINE HEATER DIAGNOSTIC
/8.E3
40
40
BG01440202
-X163P:12 DEF LINE HEATER RELAY RETURN 3
3
/8.E2
3
-X163P:14 DEF SUPPLY MODULE HEATER RELAY RETURN 7
7
/8.E5
7
C
Revision
8
8
Size
12
Sheet
A3
19
F
E
B
D
A
C
F
E
B
D
A
C
/12.B1
-ECM
+ECM
1
-WH160
1
-ECM-XJ2
-XS23S:3 #26156 78
/11.E6
78
78
-XS67S:1 WIF SIGNAL 13
/11.B3
13
13
-X5NP
2
2
62
62
fl6025
-X160S:4 ECM SWITCH RETURN 103
Created by
3
/7.D4
10
10
-XS67S:2
2
ECM SWITCH RETURN 102
2
/11.E3
Copyright ©
-X5NP
5
5
54
54
-XS23S:1 #26155 105
7
6
/11.B6
7
6
-X161S:G
Approved by
#26155 104
/9.A2
-XB4S:2 COOLANT LEVEL INPUT 35
3
/11.E5
35
3
35
-XB3S:1 CAC OUTLET TEMPERATURE 24
/11.B4
24
24
Date of issue
-X6NP
person or company.
1
8
1
8
12
2
11
This document is our property and shall not
-X161S:B
without our permission be altered, copied, used
SENSOR SUPPLY 111
3
/9.A2
3
10
4
10
4
-XB4S:1 SENSOR SUPPLY 110
Name
/11.B5
-XS23S:2 SENSOR SUPPLY 109
/11.B6
Description 1
for manufacturing or communicated to any other Description 2
-X6NP
4
9
4
32
32
-X161S:D SENSOR RETURN 117
8
5
/9.A2
8
5
-XB3S:2 SENSOR RETURN 116
5
7
6
/11.E4
7
6
5
-XS23S:5 SENSOR RETURN 115
/11.E7
Circuit, Electric
-XB4S:3 SENSOR RETURN 114
/11.E5
-X161S:O DEF HEATING VALVE RETURN 57
/9.A4
57
57
-X161S:N DEF HEATING VALVE 82
/9.A4
82
6
82
6
-X161S:K
Engine TIER 4 F : ECM / WH160
DEF REVERTING VALVE 81
/9.A3
DS412i / DS512i Engine diagrams
81
81
-X161S:H DEF PUMP MOTOR SUPPLY 79
/9.A3
79
79
-X161S:J DEF SUPPLY MODULE PUMP MODE 6
6
/9.A3
6
-X161S:C
ID
DEF INJECTOR PRESSURE SENSOR SIGNAL 16
/9.A2
16
16
7
7
Function
-X161S:M DEF DOSING INJECTOR VALVE LOW 53
/9.A5
53
53
-X161S:L DEF DOSING INJECTOR VALVE HIGH 77
+R2
/9.A5
77
77
Location
BG01440202
-X161S:T SCR LINE HEATER CURRENT MONITOR 84
/9.A6
84
84
-X161S:S SCR LINE HEATER CURRENT MONITOR 85
Revision
/9.A6
85
85
8
8
Size
13
Sheet
A3
19
F
E
B
D
A
C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A
From WH122 (-X160P) engine wire harness. A
-X160S
B B
-W163
-X5202B
Driveline bus. See page 3 for connection.
C C
D D
-W36A -W163 -X162S
-XJ3S -X163P -X162P
E
-W163 -W162 -W163 E
DQ JB99
F F
-W25 -W161 -W163-XPS -W163-X5S
-W163-XPP -W163-X5P -XAT5A
-XJ27
-ECM-XJ2 -XCC1D -XCC8D 1 2
n.c.
G
-W162 DEF supply module n.c.
G
ECM 3 4
-DEF Tank
Heater Valve
-X25 -XJ28 -XJ29 -XJ30 -XS67 -B4L -XS23 -XS23
A
H H
L HALL
B I X JB162
Fuel filter -Pressure -Backflow -Suction
heater Water in Engine Cooler fan
Line line
fuel sensor coolant
-WH162A -WAT1C -WAT9B -WAT2B -W163 -W163 J
J
-X9S -XJ6 -XAT1C -XAT9B -XAT2B -XAT6B -XAT11A
-WH162A-XI/OP
K DEF tank Inlet Exhaust Outlet DEF doser DEF K
Terminator sensors NOx gas TEMP NOx unit pressure
Aftertreatment sensors Created by Approved by Date of issue
L
fl6025 L
Name Circuit, Electric
Description 1 DS412i / DS512i Engine diagrams
Description 2 Engine Stage V: Engine cabling diagram
Copyright © ID Revision
BG01440202 C
This document is our property and shall Size Sheet M
M
not without our permission be altered,
copied, used for manufacturing or
A1 14 18
communicated to any other person or Function Location
company.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
F
E
B
D
A
1
Line heater
10A
relay &
ECM
-W36A
-F1
-W163
-W36B
1
-X163P
-X163S
-XJ3
-XJ3S
-X1
=2-ECM-XJ2:1 24VDC_F2 1 1 37 3 3 ECM 24V +DQ-X10:23
1
1
1
3
3
/16.B1 BG01440203/33.E6
1
=2-ECM-XJ2:25 24VDC_F2 25 2 4 4 ECM 24V +DQ-X10:23
/16.B2 BG01440203/33.E7
2
2
4
4
14
13
=2-ECM-XJ2:26 24VDC_F2 26 3 /15.C6
22
21
3
3
/16.B2
=2-ECM-XJ2:27 24VDC_F2 27 4
/16.B2
4
4
33
=2-ECM-XJ2:28 24VDC_F2 28 5
5
5
/16.B2
fl6025
Created by
2
2
heater
relay
Def line
-K27
=2-ECM-XJ2:3 Def Line Heater Relay -W163 : 3 12
/16.B1
A
A
12
12
Copyright ©
-X1
34
32
=2-ECM-XJ2:40 Def Suction Line Heating -W163 : 40 10 38
/16.B2
10
10
12 14
11
=2-XJ28:1 Def Suction Line Heating -W161: 1
/17.A3
Approved by
-X1
=2-ECM-XJ2:39 35
-W163 : 39
Def Backflow Line Heating 8 39
2.5 mm²
8
8
/16.B2
3
22 24
21
=2-XJ29:1
-JB99 cover
Def Backflow Line Heating-W161: 2
3
36
/17.A4
3
-X1
=2-ECM-XJ2:38 -W163 : 38
Def Pressure Line Heating 6 40
6
6
/16.B2
2
32 34
31
=2-XJ30:1 Def Pressure Line Heating-W161: 3
/17.A4
52
Date of issue
person or company.
/15.C8
-K26
-JB99 frame
module relay
Def supply
4
10A
Def supply
module
-F2
-X1
=2-XAT5A:2 Def supply module 116 13 50 41
This document is our property and shall not
1
5
3
/18.D7
2
13
13
without our permission be altered, copied, used
=2-X162S:3
4
Def supply module 111 16
4
/19.A1
16
16
14
13
Name
/15.C5
22
21
44
Description 1
for manufacturing or communicated to any other Description 2
/15.C7
sensor supply
-K28
Diesel CAN
6A
sensor supply
-F3
Diesel CAN
-W163
-X1
2.5 mm²
=2-X162S:1 Diesel CAN sensor supply 109 15 51 45
1
/19.A1
2
15
15
12 14
11
14
13
5
5
22
21
Circuit, Electric
49
43
/15.C4
-F2
22
21
Engine Stage V: JB99
48
42
/15.C1
-F1
22
21
6
6
-X163S
-X163P
-X1
=2-ECM-XJ2:5 IGN on to ECM -W163 : 5 17 18 IGN on to ECM =2-X160S:5
/16.B5 /17.A7
DS412i / DS512i Engine diagrams
7
17
17
18
18
=2-XJ30:2 GND -W161: 6
/17.E4
=2-XJ29:2 GND -W161: 5
/17.E4
-X1
=2-XJ28:2 GND -W161: 4
/15.C5
/17.E3
sensor supply
-K28
Diesel CAN
8
-X163S
-X163P
=2-X162S:2 -X1_8 =2-ECM-XJ2:81
ID
GND -W163 : 110 19 25 Aftertreatment powe relay
/19.A1 /16.B6
8
19
19
25
25
A2
A1
=2-ECM-XJ2:73
7
GND -W163 : 73 20
Function
/16.B3
20
20
=2-ECM-XJ2:52 GND -W163 : 52 21
/16.B3
21
21
=2-ECM-XJ2:51 GND -W163 : 51 22
/16.B3
22
22
3(30)
Location
+JB99
=2-ECM-XJ2:50 GND -W163 : 50 23
BG01440202
/16.B3
-X1_8
5(87)
23
23
=2-ECM-XJ2:49 GND -W163 : 49 24
47
/16.B3
24
24
Bottom view
C
2(85)
4(87a)
1(86)
/15.C4
module relay
Def supply
-K26
Revision
-W36A
-W36B
-XJ3
+DQ-X40:1 =2-ECM-XJ2:79
8
GND 1 1 46 14 Def supply module relay
1
1
BG01440203/33.G6 /16.B6
2
Size
8
15
14
14
1/4
Sheet
+DQ-X40:1 GND 2 2
A3
BG01440203/33.G7
2
2
19
F
E
B
D
A
C
F
E
B
D
A
/18.E1
-ECM
1
1
-W163
XJ2
1 24VDC_F2 =2-X163P:1
1
24VDC_F2 /15.E1
3 Def Line Heater Relay =2-X163P:12
Def Line Heater Relay
3
/15.E2
25 24VDC_F2 =2-X163P:2
24VDC_F2 /15.E1
25
26 24VDC_F2 =2-X163P:3
24VDC_F2 /15.E1
26
fl6025
27 24VDC_F2 =2-X163P:4
Created by
24VDC_F2 /15.E2
27
=2-X163P:5
2
28 24VDC_F2
2
24VDC_F2 /15.E2
28
38 Def Pressure Line Heating =2-X163P:6
Def Pressure Line Heating /15.E3
38
=2-X163P:8
Copyright ©
39 Def Backflow Line Heating
Def Backflow Line Heating /15.E3
39
40 Def Suction Line Heating =2-X163P:10
Def Suction Line Heating /15.E2
40
49 GND =2-X163P:24
GND /15.E8
49
Approved by
50 GND =2-X163P:23
GND /15.E8
50
51 GND =2-X163P:22
3
GND /15.E7
51
3
52 GND =2-X163P:21
GND /15.E7
52
73 GND =2-X163P:20
GND /15.E7
73
Date of issue
person or company.
-W163
-X5202B
22 22
CANH_J1939
A
22
This document is our property and shall not
without our permission be altered, copied, used
46 46
CANL_J1939
B
46
4
4
Name
C
Description 1
for manufacturing or communicated to any other Description 2
-DEF Tank
Heater Valve
-XJ27
connector -X5202A Page 3
1
1
3
n.c.
82
Connection to HST driveline bus
DEF HEATING VALVE
4
4
2
n.c.
82
57
5
DEF HEATING VALVE RETURN
57
5
Circuit, Electric
5 IGN on to ECM =2-X163P:17
IGN on to ECM
5
/15.E6
75 Intake Heater Control =2-X160S:6
Intake Heater Control /17.A7
75
79 Def supply module relay =2-X163P:14
Def supply module relay /15.A8
79
81 Aftertreatment powe relay =2-X163P:25
Aftertreatment powe relay /15.A7
81
83 Starter Lockout Control =2-X160S:10
Starter Lockout Control /17.A7
Engine Stage V: ECM / W163
83
6
6
88 Engine stop bypass to ECM =2-X160S:2
Engine stop bypass to ECM /17.A6
88
DS412i / DS512i Engine diagrams
-W163-XPS
-W163-XPP
113 Starter Lockout And Intake Air Return =2-X160S:3
/17.A6
2
76 114 Starter Lockout And Intake Air Return =2-X160S:7
Starter Lockout And Intake Air Return
3
/17.A7
3
ID
10
76
10
7
7
Function
100 OEM switch and sensor return =2-X160S:4
/17.A6
Location
-W163-XPS
-W163-XPS
-W163-XPP
sensor
Water
-S67
62
in fuel
BG01440202
1
OEM switch and sensor return
1
12
62
12
99 13
1
1
2
2
11
11
C
Revision
8
8
Size
16
13
Sheet
Water In Fuel Signal
13
A3
19
F
E
B
D
A
C
1 2 3 4 5 6 7 8
=2-W163-XPS:12
=2-W163-XPS:2
=2-W163-XPS:3
=2-ECM-XJ2:88
=2-ECM-XJ2:75
=2-ECM-XJ2:83
=2+JB99-X1:4
=2+JB99-X1:3
=2+JB99-X1:2
=2-X163P:18
A A
/15.E3
/15.E3
/15.E3
/16.B6
/16.B7
/16.B7
/15.A6
/16.B5
/16.B7
/16.B6
Def Suction Line Heating
Def Backflow Line Heating
Def Pressure Line Heating
Engine stop bypass to ECM
Starter Lockout And Intake Air Return
OEM switch and sensor return
IGN on to ECM
Intake Heater Control
Starter Lockout And Intake Air Return
Starter Lockout Control
B B
3
1
-W161 -W161 -W161
113
100
115
114
88
75
83
-W163
C C
-X160S 2 3 4 5 6 7 10
-XJ28 -XJ29 -XJ30
1 1 1
1 1 1
Connection to carrier wire
-Pressure line -Backflow Line -Suction line
heater Heater heater
harness WH122 : X160P
2 2 2
D D
2 2 2
4
6
-W161 -W161 -W161
E
GND
GND
GND
E
=2+JB99-X1:8
=2+JB99-X1:8
=2+JB99-X1:8
/15.E6
/15.E7
/15.E7
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440202 C 17 19
This document is our property and shall not DS412i / DS512i Engine diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Engine Stage V: Def and fuel filter heaters
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
108
107
A A
12 11 10
12 11 10
-W163-X5P
1 2 3
1 2 3
102
101
1 2 6 -DPF Pressure Sensors -DEF Doser Unit -DEF Supply Module
B B
A 2 6 Pres
-XS23
Speed CTRL
+V VS n.c. 1
Speed FB
Press sig.
L HALL
Valve +
Press 1
Press 2
-B4L -S23
Valve -
+24V
X
GND
GND
GND
I 1
+5V
+5V
Engine Cooler
coolant Output GND fan OUT GND
level B C 4 5 -XAT11A 1 2 3 4 -XAT6B 1 2 3 4 5 6 7 8 -XAT5A 1 2 3 4 -S23
Cooler
2 3 4 5 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 fan
-XAT11A -XAT6B -XAT5A 3
103
106
118
105
104
112
116
3
98
97
-XS23
6
C C
Def motor supply feedback
Def supply module
9 8 7
9 8 7
-W163-X5P 9 8
4 5 6
9 8
-W163-XPP
4 5 6
D 4 D
=2-X162S:4
=2-X163P:13
/19.A1
/15.E4
4
118
41
42
35
53
77
32
54
78
16
8
6
-W163
8 8 35 41 42 53 77 16 32 6 54 78
XCC1D XJ2
E E
Def Dosing Pressure Signal
Def Pump Speed Ctrl
Def pump and fan clutch
return
Fan Clutch
Fan speed signal (Horton)
DPF differential pressure
DPF outlet gas pressure
Def Dosing Valve (-)
Def Dosing Valve (+)
OEM sensor supply 5V
COOLANT LEVEL INPUT
OEM sensor return 5V
-ECM
/19.E1
/16.E1
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440202 C 18 19
This document is our property and shall not DS412i / DS512i Engine diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Engine Stage V: W163 / DPF / DEF
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
=2-X163P:16
=2-X163P:15
=2-X163P:19
=2-XAT5A:1
A A
/18.D7
/15.E4
/15.E5
/15.E7
2
1
-W162
-JB162
Def supply module
GND
Def motor supply feedback
Diesel CAN sensor supply -X1 L L H H + + - -
Diesel CAN sensor supply
SAE J1939 data link 2 (+)
B SAE J1939 data link 2 (-) B
GND
-X1 PE -X1 PE
PE
WH
111
112
109
110
GN
YE
BN
C -W163 -WH162A C
-X162S
3 4 1 2
-X162P 3 4 1 2 4 2 1
4
3
2
1
-W162
8 9 3 10 11 12
-WH162A-XI/OS
D D
5
-W162
3 4 1 2
XCC8D
WH
WH
WH
WH
WH
GN
GN
GN
YE
YE
YE
BN
BN
BN
BN
BN
-WH162B -WH162C -WAT1C -WAT9B -WAT2B
Def supply module
SAE J1939 data link 2 (+)
SAE J1939 data link 2 (-)
Def motor supply feedback
E Grey Blue Black E
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
-ECM -X9S
/18.E1 C B A -XJ6 1 2 3 4 -XAT1C 1 2 3 4 -XAT9B 1 2 3 4 -XAT2B 1 2 3 4
CAN H
CAN H
CAN H
CAN H
GND
+24VDC
+24VDC
GND
+24VDC
GND
+24VDC
GND
CAN L
CAN L
CAN L
CAN L
C B A
+R1
-X9P
120ohm Sens NOx TEMP NOx
Cummins breakout connector Terminator -DEF Tank Sensors -Inlet NOx -Exhaust gas TEMP -Outlet NOx
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440202 C 19 19
This document is our property and shall not DS412i / DS512i Engine diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Engine Stage V: NOx and exhaust gas sensors
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CONTENT LIST
A A
SHEET REV. DESCRIPTION MODIFICATION DATE MODIFIER MODIFICATION HISTORY
1 Content List
2 FC : Supply & CAN
3 FC : IO list
4 FC : Front jacks & cabin up / down
5 FC : Air mist, flushing, windshield washer
6 FC : Front jacks pressure
7 FC : Front jacks extension
B 8 FC : Movement prevention lights (option)
B
9 FC : I/O's not in use
10 VC : Supply & CAN 19.10.2022 fl6025 Rev H: Connection for resin system controller (RSC) added
11 VC : IO list
12 VC : Steering, Lock, Washer, Retarder
13 VC : High pressure washer , Fuel Sensor
14 VC : Service & parking brakes
15 VC : HST pump filter, Parking brake & X20
16 VC : FPS, CGU pump control
17 VC : AC PWR - HYDROSTATIC (WH122)
C 18 VC : HPP cooler, pressure filter
C
19 VC : Hydraulic tank filter, temperature
20 VC : Power Pack tram controls
21 VC : I/O's not in use
22 EC : Supply & CAN
23 EC : IO list
24 EC : Rear jacks, Cable & hose reel
25 EC : Cable reel limit switch
26 EC : Rear Jack Pressure transmitters
27 EC : Compressor & water pump pressure
D 28 EC : Rear panel lights
D
29 EC : Battery voltage & cable reel control
30 EC : I/O's not in use
31 EC : I/O's not in use
32 SLCU : Supply & CAN
33 SLCU I/O
34 SLCU I/O
35 CGU : Central greasing unit
36 Access detector
37 Swellex
E 38 PDSC : I/O list
E
39 PDSC : Power, CAN, I/O
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 1 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Content List
1 2 3 4 5 6 7 8
F
E
B
D
A
1
1
-W5006B
YE CAN 24V +CQ-X5006B:1
BG01440200/2.B4
BN CAN L +CQ-X5006B:2
BG01440200/2.B4
GN GND +CQ-X5006B:3
/3.A1
BG01440200/2.B4
-FC
XJ4
-W5006B : WH WH CAN H +CQ-X5006B:4
CAN1H
1
1
BG01440200/2.B4
fl6025
-W5007A : WH
CAN1H
2
2
Created by
-W5006B : BN
CAN1L
3
3
2
2
-W5007A
-W5007A : BN
CAN1L
4
4
YE CAN 24V +SLU-X5007A:1
/32.B4
PGM
5
+SLU-X5007A:2
Copyright ©
BN CAN L
/32.B4
GND
6
GN GND +SLU-X5007A:3
/32.B4
ID1
7
WH CAN H +SLU-X5007A:4
/32.B4
Approved by
ID2
8
ID3
3
3
ID4
10
BR1
11
BR2
12
Date of issue
person or company.
shield :SH1
/37.B5
This document is our property and shall not
/3.A3
-FC
without our permission be altered, copied, used
-WHEU
XJ5
+HEU-X5515S:10
4
WH CAN H
4
CAN2H
1
1
/37.B5
Name
CAN2H
2
2
+HEU-X5515S:11
Description 1
for manufacturing or communicated to any other Description 2
CAN2L
BN CAN L
3
3
/37.B5
CAN2L
1
4
4
2
-X2
-R2 YE FC VIO +HEU-X5515S:1
/37.B3
120R
1
Swellex supply & CAN
GN GND +HEU-X5515S:5
/37.B4
2
5
5
Circuit, Electric
FC : Supply & CAN
-W5010
WH CAN H +PDSC-PDSC-XJ6:4
/39.A2
BN CAN L +PDSC-PDSC-XJ6:2
DSx12i Carrier diagrams
Swellex and PDSC are alternatives
/39.A1
YE FC VS +PDSC-PDSC-XJ6:1
/39.A1
3
6
6
GN GND +PDSC-PDSC-XJ6:6
PDSC supply & CAN
/39.A2
4
-W203
-W200
-X1
-XH203P
-X203S
1 14 FC VS -X200AP:N
VS
1
1
5
5
BG01440200/3.B5
3
GND
6
6
-X200AP:P
ID
VIO1
2 15 FC VIO
7
7
BG01440200/3.B6
2
2
7
7
Function
GND
8
8
2
VIO2
9
9
1
3 16 GND -X200AP:R
GND
+FC
3
3
BG01440200/3.B6
2
10
10
Location
BG01440201
VIO3
11
11
4 17 GND -X200AP:S
GND BG01440200/3.B6
4
4
12
12
H
Revision
8
8
2
Size
Sheet
A3
39
F
E
B
D
A
C
1 2 3 4 5 6 7 8
A 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 A
XJ4 XJ4 XJ5 XJ5 -FC
/2.F1 /2.E2 /2.F4 /2.E7
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO0 VIO1 (ES) 1 XJ1 /6.A2 DOSmallPower WH105 FC Sensor supply WH105 DIO8 VIO3 (ES) 1 XJ3 DOHighSideSwitching Y349 Thread greasing valve
DIO1 VIO1 (ES) 2 XJ1 /7.F3 DIHighSide B169S Front jack left extended DIO9 VIO3 (ES) 2 XJ3 DOHighSideSwitching Y368 High pressure unloading valve
DIO2 VIO1 (ES) 3 XJ1 /7.F4 DIHighSide B169S Front jack right extended DIO10 VIO3 (ES) 3 XJ3 /8.A2 DOHighSideSwitching E27_E28 Danger zone entry lights
DIO3 VIO1 (ES) 4 XJ1 DOHighSideSwitching DIO11 VIO3 (ES) 4 XJ3 /8.A1 DOHighSideSwitching E29_E30 Danger zone boundary lights
5 XJ1 GND Ground 5 XJ3 GND Ground
6 XJ1 /8.F1 GND Ground 6 XJ3 GND Ground
B B
7 XJ1 /7.F5 GND Ground 7 XJ3 GND Ground
8 XJ1 /7.F3 GND Ground 8 XJ3 GND Ground
AIN0 VIO1 (ES) 9 XJ1 /6.F2 AICurrent B630P Front carrier jack left rod side pressure AIN8 9 XJ3
AIN1 VIO1 (ES) 10 XJ1 /6.F3 AICurrent B631P Front carrier jack left piston side pressure AIN9 10 XJ3
AIN2 VIO1 (ES) 11 XJ1 /6.F4 AICurrent B632P Front carrier jack right rod side pressure AIN10 11 XJ3
AIN3 VIO1 (ES) 12 XJ1 /6.F5 AICurrent B633P Front carrier jack right piston side pressure AIN11 12 XJ3
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO4 VIO2 (ES) 1 XJ2 /9.A2 DOHighSideSwitching Y137A Front Boom Support Right Jack Up I/O0 VIO1 (ES) 1 XJ6 /4.A1 AOEnergySaveDO Y169B Front jacks extension
DIO5 VIO2 (ES) 2 XJ2 /9.A2 DOHighSideSwitching Y137B Front Boom Support Right Jack Down 2 XJ6 GND Ground
DIO6 VIO2 (ES) 3 XJ2 /9.A3 DOHighSideSwitching Y138A Front Boom Support Left Jack Up I/O1 VIO1 (ES) 3 XJ6 /4.A2 AOEnergySaveDO Y169A Front jacks retract
DIO7 VIO2 (ES) 4 XJ2 /9.A4 DOHighSideSwitching Y138B Front Boom Support Left Jack Down 4 XJ6 GND Ground
C 5 XJ2 /9.F2 GND Ground I/O2 VIO1 (ES) 5 XJ6 /4.A2 AOEnergySaveDO Y142A Front carrier jack left up C
6 XJ2 GND Ground 6 XJ6 GND Ground
7 XJ2 GND Ground I/O3 VIO1 (ES) 7 XJ6 /4.A3 AOEnergySaveDO Y142B Front carrier jack left down
8 XJ2 GND Ground 8 XJ6 GND Ground
AIN4 9 XJ2 I/O4 VIO1 (ES) 9 XJ6 /4.A4 AOEnergySaveDO Y140A Front carrier jack right up
AIN5 10 XJ2 10 XJ6 GND Ground
AIN6 11 XJ2 I/O5 VIO1 (ES) 11 XJ6 /4.A4 AOEnergySaveDO Y140B Front carrier jack right down
AIN7 12 XJ2 12 XJ6 /4.F2 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
I/O6 VIO1 (ES) 1 XJ7 /5.A2 AOCurrent Y210 Boom 1 Water-air mist I/O15 VIO2 (ES) 1 XJ9 /9.A5 AOEnergySaveDO Y408 Splined piston
2 XJ7 GND Ground 2 XJ9 GND Ground
I/O7 VIO1 (ES) 3 XJ7 /5.A3 AOEnergySaveDO Y9 Boom 1 Water flushing I/O16 VIO2 (ES) 3 XJ9 AOEnergySaveDO Y182A Front boom support up
D D
4 XJ7 GND Ground 4 XJ9 GND Ground
I/O8 VIO1 (ES) 5 XJ7 /5.A6 AOEnergySaveDO Y10 Boom 1 Air flushing I/O17 VIO2 (ES) 5 XJ9 AOEnergySaveDO Y182B Front boom support down
6 XJ7 GND Ground 6 XJ9 GND Ground
I/O9 VIO2 (ES) 7 XJ7 /5.A7 AOCurrent Y210 Boom 2 Water-air mist I/O18 VIO3 (ES) 7 XJ9 AOEnergySaveDO Y24B Front boom support swing left
8 XJ7 GND Ground 8 XJ9 GND Ground
I/O10 VIO2 (ES) 9 XJ7 /4.A5 AOEnergySaveDO Y148B Safety cabin/canopy down I/O19 VIO3 (ES) 9 XJ9 AOEnergySaveDO Y24A Front boom support swing right
10 XJ7 GND Ground 10 XJ9 GND Ground
I/O11 VIO2 (ES) 11 XJ7 /4.A6 AOEnergySaveDO Y148B Safety cabin/canopy up I/O20 VIO3 (ES) 11 XJ9
12 XJ7 /4.F1 GND Ground 12 XJ9 /9.F2 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ8 I/O21 VIO3 (ES) 1 XJ10
E 2 XJ8 2 XJ10 GND Ground E
3 XJ8 I/O22 VIO3 (ES) 3 XJ10
4 XJ8 4 XJ10 GND Ground
DIN27 5 XJ8 I/O23 VIO3 (ES) 5 XJ10
6 XJ8 GND Ground 6 XJ10 GND Ground
I/O12 VIO2 (ES) 7 XJ8 /5.A7 DOSmallPower B193 Navigation/Calibration laser I/O24 VIO3 (ES) 7 XJ10
8 XJ8 GND Ground 8 XJ10 GND Ground
I/O13 VIO2 (ES) 9 XJ8 /5.A4 DOHighSideSwitching Y117 Bolting head washing I/O25 VIO3 (ES) 9 XJ10
10 XJ8 GND Ground 10 XJ10 GND Ground
I/O14 VIO2 (ES) 11 XJ8 /5.A5 DOHighSideSwitching Y506 Windshield / Camera washer I/O26 VIO3 (ES) 11 XJ10
12 XJ8 GND Ground 12 XJ10 GND Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 3 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FC : IO list +FC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Front jacks Front carrier Front carrier Front carrier Front carrier Safety cabin/canopy Safety
extension Front jacks retract jack left up jack left down jack right up jack right down down cabin/canopy up
A
Y169B Y169A Y142A Y142B Y140A Y140B Y148B Y148B A
-FC -FC -FC -FC -FC -FC -FC -FC
/3.C5 VIO1 (ES) /3.C5 VIO1 (ES) /3.C5 VIO1 (ES) /3.C5 VIO1 (ES) /3.C5 VIO1 (ES) /3.C5 VIO1 (ES) /3.D2 VIO2 (ES) /3.E2 VIO2 (ES)
AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO
XJ6 1 XJ6 3 XJ6 5 XJ6 7 XJ6 9 XJ6 11 XJ7 9 XJ7 11
1 3 5 7 9 11 9 11
-XH102 1 2 3 4 5 6 7 8
B -XH102P 1 2 3 4 5 6 7 8 B
-WH102
-WH102
-WH102
-WH102
-WH102
-WH102
-WH102
-WH102
-Y169B 1 -Y169A 1 -Y142A 1 -Y142B 1 -Y140A 1 -Y140B 1 -Y148A 1 -Y148B 1
C C
-Y169B 2 -Y169A 2 -Y142A 2 -Y142B 2 -Y140A 2 -Y140B 2 -Y148A 2 -Y148B 2
D D
-XN_WH102
1 2 3 4 5 6
1 2 3 4 5 6
-XN_WH102
12 11 10 9 8 7
12 11 9 8 7
-XH102P 31 30
-XH102 31 30
E E
14
-Y210:2
7
-WH102 GND
/5.E1
-WH102 GND -Y9A:2
12 12 /5.E1
-WH102 GND -Y117:2
XJ7 12 XJ6 12
/5.E1
GND GND -WH102 GND -Y506:2
-FC -FC /5.E1
/3.E2 /3.D5 -Y10:2
-WH102 GND
/5.F1
Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 4 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FC : Front jacks & cabin up / down +FC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Boom 1 Water- Boom 1 Water Bolting head Windshield / Camera Boom 1 Air Navigation/Calibration Boom 2 Water-
A air mist flushing washing washer flushing laser air mist
A
Y210 Y9 Y117 Y506 Y10 B193 Y210
-FC -FC -FC -FC -FC -FC -FC
/3.D2 VIO1 (ES) /3.D2 VIO1 (ES) /3.F2 VIO2 (ES) /3.F2 VIO2 (ES) /3.D2 VIO1 (ES) /3.E2 VIO2 (ES) /3.D2 VIO2 (ES)
AOCurrent AOEnergySaveDO DOHighSideSwitching DOHighSideSwitching AOEnergySaveDO DOSmallPower AOCurrent
XJ7 1 XJ7 3 XJ8 9 XJ8 11 XJ7 5 XJ8 7 XJ7 7
1 3 9 11 5 7 7
B -XH102 9 10 26 15 11 16 12 B
-XH102P 9 10 26 15 11
-XY9AB
-XY9AB
1
4
2
3
2
3
C C
6
-WH102
-WH102
-WH102
-WH102
-WH102
-WH102
-Y210 1 -Y9A 1 -Y9B 1 -Y117 1 -Y506 1 -Y10 1
D D
-Y210 2 -Y9A 2 -Y9B 2 2 2 2
-XN_WH102:5 GND -WH102
/4.E7
E E
-XN_WH102:6 GND -WH102
/4.E7
-XN_WH102:7 GND -WH102
/4.E7
-XN_WH102:8 GND -WH102
/4.F7
-XN_WH102:9 GND -WH102
/4.F7
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 5 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FC : Air mist, flushing, windshield washer +FC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
FC Sensor supply WH105
WH105
A A
-FC +F2-B169S:1
/3.A2 VIO1 (ES) -WH105 : BN Sensor supply WH105
/7.A2
DOSmallPower
XJ1 1
7
1
12 11 10 9 8 7
21
-XPN_WH105
1 2 3 4 5 6
1 2 3 4 5 6
-XH105 1
B -XH105P 1 B
-WH105 : 1 -WH105 : BN Sensor supply WH105 +F1-B169S:1
/7.B2
-WH105 : 32
-WH105 : 33
-WH105 : 34
-WH105 : 35
C C
-XB630P -XB631P -XB632P -XB633P
A A A A
A B
A B A B A B
+Vcc n.c. +Vcc n.c. +Vcc n.c. +Vcc n.c.
-B630P P -B631P P -B632P P -B633P P
I I I I
400 bar 400 bar 400 bar 400 bar
4-20 mA signal 4-20 mA signal 4-20 mA signal 4-20 mA signal
C C C C
D D
C C C C
-XB630P -XB631P -XB632P -XB633P
-WH105 : 4
-WH105 : 3
-WH105 : 5
-WH105 : 6
-XH105P 3 4 5 6
-XH105 3 4 5 6
E E
9 10 11 12
XJ1 9 XJ1 10 XJ1 11 XJ1 12
AICurrent AICurrent AICurrent AICurrent
-FC -FC -FC -FC
/3.B2 VIO1 (ES) /3.B2 VIO1 (ES) /3.B2 VIO1 (ES) /3.B2 VIO1 (ES)
B630P B631P B632P B633P
Front carrier jack left Front carrier jack left Front carrier jack right Front carrier jack right
rod side pressure piston side pressure rod side pressure piston side pressure
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 6 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FC : Front jacks pressure +FC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -XP_WH105:7 Sensor supply WH105
/6.A7 A
B -XP_WH105:6 Sensor supply WH105 B
/6.B7
BN
BN
-WH105 -WH105
+F1 +F2
-B169S 1 -B169S 1
C C
-B169S 2 3 -B169S 2 3
+F1 +F2
D D
BU
BU
BK
BK
-WH105 -WH105 -WH105 -WH105
-XH105P 7 10 8 11
7 10 8 11
E E
2 8 3 7
XJ1 2 XJ1 8 XJ1 3 XJ1 7
DIHighSide GND DIHighSide GND
-FC -FC -FC -FC
/3.B2 VIO1 (ES) /3.B2 /3.B2 VIO1 (ES) /3.B2
B169S B169S
Front jack left extended Ground Front jack right extended Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 7 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FC : Front jacks extension +FC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Danger zone Danger zone entry
boundary lights lights
A
E29_E30 E27_E28 A
-FC -FC
/3.B5 VIO3 (ES) /3.B5 VIO3 (ES)
DOHighSideSwitching DOHighSideSwitching
XJ3 4 XJ3 3
4 3
+F1 +F2
B B
+JBE27 +JBE28
-E27 Left side Right side
-E28
entry light entry light
-WJBE27 -WJBE28
1 -X1 1 1 -X1 1
C C
2 2 2 2
3 3 3 3
-WE29 BK RD -WE30 BK RD
D D
RD RD Right side
Left side
-E29 boundary -E30 boundary
BK light BK
light
E E
6
XJ1 6
GND
-FC
/3.B2
Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 8 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FC : Movement prevention lights (option) +FC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Front Boom Support Front Boom Support Front Boom Support Front Boom Support
A Right Jack Up Right Jack Down Left Jack Up Left Jack Down Splined piston
A
Y137A Y137B Y138A Y138B Y408
-FC -FC -FC -FC -FC
/3.C2 /3.C2 /3.C2 /3.C2 /3.D5
DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching AOEnergySaveDO
XJ2 1 XJ2 2 XJ2 3 XJ2 4 XJ9 1
1 2 3 4 1
31
32
33
34
35
B B
-XH103 12 13 14 15 9
C C
D D
-XH103 30 31
36
37
E E
5 12
XJ2 5 XJ9 12
GND GND
-FC -FC
/3.C2 /3.E5
Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 9 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FC : I/O's not in use +FC
1 2 3 4 5 6 7 8
F
E
B
D
A
C
:
1
-W5106B
1
YE CAN 24V +CQ-X5106B:1
BG01440200/2.B6
BN CAN L +CQ-X5106B:2
BG01440200/2.B7
GN GND +CQ-X5106B:3
/11.A1
BG01440200/2.B7
-VC
XJ4
WH CAN H +CQ-X5106B:4
CAN1H
1
1
BG01440200/2.B7
CAN1H
2
2
fl6025
Created by
CAN1L
3
3
-R1
2
2
CAN1L
4
4
2
PGM
5
120R
Copyright ©
GND
6
6
ID1
7
ID2
8
8
Approved by
ID3
3
ID4
10
3
BR1
11
-W5110
YE 24VDC_F43 =1+EC-X2:1
BR2 /22.B3
12
BN CAN L +EC-EC-XJ4:4
/22.B3
Date of issue
=1+EC-X2:2
person or company.
GN GND
/11.A3
/22.B3
-VC
XJ5
WH CAN H +EC-EC-XJ4:2
CAN2H
1
1
/22.B3
This document is our property and shall not
without our permission be altered, copied, used
CAN2H
2
2
4
4
CAN2L
Name
3
3
CAN2L +CMC-X1:C+,
4
4
-W5118
Description 1
for manufacturing or communicated to any other Description 2
+RSC-X1:4
YE 24VDC_F43 BG01745469/2.B5
3
BG01697432/2.B2
BN
+CMC-CMC-XJ4:3,
GN +RSC-RSC-XJ4:3
/10.E4
2
4
CAN L BG01745469/2.B5
WH BG01697432/2.B3
120R
-R3
5
5
+CMC-X1:C-,
1
/10.E4
4
2
have CMC or RSC,
+RSC-X1:5
Circuit, Electric
If the machine doesn't
connect R3 to XJ5:2-4
GND BG01745469/2.B5
BG01697432/2.B2
VC : Supply & CAN
+CMC-CMC-XJ4:1,
CMC and RSC
are alternatives
+RSC-RSC-XJ4:1
CAN H BG01745469/2.B5
BG01697432/2.B2
DSx12i Carrier diagrams
6
6
-W33
-X1
2 VC VIO SUPPLY +DQ-K44:14
VS
5
5
BG01765192/35.E3
4
GND
6
6
1 VS SUPPLY +DQ-K44:11
VIO1
7
7
BG01765192/35.E3
1
ID
GND
8
8
2
7
7
Function
VIO2
9
9
1
3 GND +DQ-X10:-
GND BG01765192/37.E6
2
10
10
VIO3
+VC
11
11
Location
BG01440201
GND
2
12
12
H
2
Revision
GND
6
1
+5V 7805 U+
8
Size
-XH122:21
10
8
Vref5V
Sheet
-A1
/15.A1
A3
39
F
E
B
D
A
C
1 2 3 4 5 6 7 8
A 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 A
XJ4 XJ4 XJ5 XJ5 -VC
/10.F1 /10.E2 /10.F4 /10.E6
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO0 VIO1 (ES) 1 XJ1 /13.A3 DOSmallPower WH120 Sensor supply WH120 DIO8 VIO3 (ES) 1 XJ3 /15.A8 DOSmallPower +C1-SH14 Diesel engine Enable
DIO1 VIO1 (ES) 2 XJ1 /13.F5 DIHighSide +R2-S209 High pressure washer start switch DIO9 VIO3 (ES) 2 XJ3 /15.A6 DOSmallPower +E2-DQ-K11 Diesel engine Start
DIO2 VIO2 (ES) 3 XJ1 /16.A1 DIHighSide +R2-S333 FPS Pilot Pressure Ok DIO10 VIO3 (ES) 3 XJ3 /15.A5 DOSmallPower +E2-DQ-K6 Diesel Fuel Filter Heater
DIO3 VIO3 (ES) 4 XJ1 /15.A6 DIHighSide +E2-DQ-K24 Diesel start lockout state DIO11 VIO2 (ES) 4 XJ3 /18.A6 DIHighSide +R1-B932P Left HPP oil pressure filter not blocked
5 XJ1 /12.F1 GND Ground 5 XJ3 GND Ground
6 XJ1 /12.F1 GND Ground 6 XJ3 GND Ground
B B
7 XJ1 /17.F6 GND Ground 7 XJ3 GND Ground
8 XJ1 /15.A4 GND Ground 8 XJ3 GND Ground
AIN0 VIO1 (ES) 9 XJ1 /13.F2 AICurrent B983L Fuel level sensor AIN8 9 XJ3 /21.F7 AICurrent +R2-B240P Compressor receiver pressure
AIN1 VIO2 (ES) 10 XJ1 /14.F6 AICurrent +M2-B961P Parking brake release pressure rear AIN9 VIO2 (ES) 10 XJ3 /19.F2 AICurrent +R2-B240L Hydraulic oil level
AIN2 VIO1 (ES) 11 XJ1 /15.F1 AICurrent +R2-B225P HST pump pressure filter resistance AIN10 11 XJ3
AIN3 12 XJ1 AIN11 12 XJ3
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO4 VIO2 (ES) 1 XJ2 /14.A1 DOSmallPower WH121 Sensor supply WH121 I/O0 VIO1 (ES) 1 XJ6 /12.A2 AOCurrent +R1-Y187a Steering Right
DIO5 VIO2 (ES) 2 XJ2 /16.A2 DOSmallPower WH122 Sensor supply WH122 2 XJ6 GND Ground
DIO6 VIO2 (ES) 3 XJ2 /15.A4 DOSmallPower WH124 Sensor supply I/O1 VIO1 (ES) 3 XJ6 /12.A3 AOCurrent +R1-Y187b Steering Left
DIO7 4 XJ2 /15.E4 DIHighSide +E2-DQ-K32 Not emergency stopped 4 XJ6 GND Ground
C 5 XJ2 /15.A7 GND Ground I/O2 VIO1 (ES) 5 XJ6 /12.A3 AOEnergySaveDO +R1-Y379a Central articulation lock control A C
6 XJ2 /16.B4 GND Ground 6 XJ6 GND Ground
7 XJ2 GND Ground I/O3 VIO1 (ES) 7 XJ6 /12.A4 AOEnergySaveDO +R1-Y379b Central articulation lock control B
8 XJ2 GND Ground 8 XJ6 GND Ground
AIN4 VIO2 (ES) 9 XJ2 /14.F3 AICurrent +M2-B962P Service brake charge pressure front I/O4 VIO1 (ES) 9 XJ6 /12.A5 AOEnergySaveDO +R2-Y209 High pressure washer ON
AIN5 VIO2 (ES) 10 XJ2 /14.F4 AICurrent +M2-B960P Parking brake release pressure front 10 XJ6 GND Ground
AIN6 VIO2 (ES) 11 XJ2 /14.F2 AICurrent +M2-B227P Service brake pressure I/O5 VIO1 (ES) 11 XJ6 /12.A5 AOEnergySaveDO +R1-Y167 Carrier functions pressurization with Diesel
AIN7 VIO2 (ES) 12 XJ2 /14.F5 AICurrent +M2-B963P Service brake charge pressure rear 12 XJ6 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
I/O6 VIO1 (ES) 1 XJ7 /12.A6 AOEnergySaveDO +R1-Y343 Retarder valve 1 I/O15 VIO2 (ES) 1 XJ9 /17.A7 DOSmallPower +R1-AC AC power supply 24VDC out 1
2 XJ7 GND Ground 2 XJ9 GND Ground
I/O7 VIO1 (ES) 3 XJ7 /12.A7 AOEnergySaveDO +R1-Y344 Retarder valve 2 I/O16 VIO2 (ES) 3 XJ9 /17.A6 DOSmallPower +R1-AC AC power supply 24VDC out 2
D D
4 XJ7 GND Ground 4 XJ9 GND Ground
I/O8 VIO1 (ES) 5 XJ7 /15.A2 AOEnergySaveDO +M2-Y960 Parking brake release Front ON I/O17 VIO2 (ES) 5 XJ9 /19.A3 DIHighSide +R2-B900P Hydraulic oil return filter not blocked
6 XJ7 GND Ground 6 XJ9 GND Ground
I/O9 VIO2 (ES) 7 XJ7 /15.A3 AOEnergySaveDO +M2-Y961 Parking brake release Rear ON I/O18 VIO2 (ES) 7 XJ9 /18.A7 DIHighSide +R2-B932P Right HPP oil pressure filter not blocked
8 XJ7 GND Ground 8 XJ9 GND Ground
I/O10 VIO2 (ES) 9 XJ7 /16.A3 DOSmallPower -K35 CGU pump ON I/O19 VIO3 (ES) 9 XJ9 /18.A1 DOHighSideSwitching +R1-Y392 Left HPP OA cooler off
10 XJ7 GND Ground 10 XJ9 GND Ground
I/O11 VIO2 (ES) 11 XJ7 I/O20 VIO2 (ES) 11 XJ9 /18.A8 DIHighSide +R1-B905P Side stream filter not blocked
12 XJ7 GND Ground 12 XJ9 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ8 /19.A5 AITemperature +R2-B424T Hydraulic oil temperature I/O21 VIO3 (ES) 1 XJ10 /20.A1 AOCurrent +R1-Y385 Electric tramming HST coil forward
E 2 XJ8 /19.F5 GND GND 2 XJ10 GND Ground E
3 XJ8 /21.A6 AITemperature +R2-B240T Compressor temperature I/O22 VIO3 (ES) 3 XJ10 /20.A2 AOCurrent +R1-Y386 Electric tramming HST coil reverse
4 XJ8 /21.F5 GND GND 4 XJ10 GND Ground
DIN27 5 XJ8 I/O23 VIO3 (ES) 5 XJ10 /20.A3 AOEnergySaveDO +R1-Y415 Electric tramming HST steering pressurizing
6 XJ8 GND Ground 6 XJ10 GND Ground
I/O12 VIO2 (ES) 7 XJ8 /18.A2 AOEnergySaveDO +R2-Y392 OA cooler OFF right I/O24 VIO3 (ES) 7 XJ10 /20.A4 AOEnergySaveDO +R1-Y416 Electric tramming HST braking pressurizing
8 XJ8 GND Ground 8 XJ10 GND Ground
I/O13 VIO2 (ES) 9 XJ8 /21.A5 AOCurrent +R1-Y390 Compressor cooler fan speed I/O25 VIO3 (ES) 9 XJ10 /20.A5 AOEnergySaveDO +R1-Y417 Electric tramming HST brake accumulator charging
10 XJ8 /18.F3 GND Ground 10 XJ10 GND Ground
I/O14 VIO2 (ES) 11 XJ8 /21.A5 AOCurrent +R1-Y605 Compressor pressure I/O26 VIO3 (ES) 11 XJ10 /20.A6 AOEnergySaveDO +R1-Y418 Electric tramming HST activation
12 XJ8 GND Ground 12 XJ10 GND Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 11 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : IO list +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Central Central High pressure Carrier functions
A Steering Right Steering Left articulation lock articulation lock washer ON pressurization with Diesel Retarder valve 1 Retarder valve 2
A
+R1-Y187a +R1-Y187b +R1-Y379a +R1-Y379b +R2-Y209 +R1-Y167 +R1-Y343 +R1-Y344
-VC -VC -VC -VC -VC -VC -VC -VC
/11.C5 /11.C5 /11.C5 /11.C5 /11.C5 /11.C5 /11.D2 /11.D2
AOCurrent AOCurrent AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO
XJ6 1 XJ6 3 XJ6 5 XJ6 7 XJ6 9 XJ6 11 XJ7 1 XJ7 3
1 3 5 7 9 11 1 3
B -XH120 1 2 3 4 5 6 7 8 B
-XH120P 1 2 3 4 5 6 7 8
RD2
RD1
RD
RD
RD
RD
3
1
-WH120_6 -WH120_6 -WH120_5 -WH120_5 -WH120_3 -WH120_2 -WH120_1 -WH120_4
+R1 +R1 +R1 +R1 +R1 +R1 +R1 +R1
-Y187A 1 -Y187B 1 -Y379A 1 -Y379B 1 -Y209 1 -Y167 1 -Y343 1 -Y344 1
C C
-Y187A 2 -Y187B 2 -Y379A 2 -Y379B 2 2 2 2 2
WH
WH
WH
WH
WH
2
D -WH120_6 -WH120_5 -WH120_3 -WH120_2 -WH120_1 -WH120_4
D
-XH120P 31 30
-XH120 31 -XH120 30
38
37
1 2 3 4 5 6
E E
1 2 3 4 5 6
-WH120_XN
6 5 12 11 10 9 8 7
12 11 8 7
XJ1 6 XJ1 5
GND GND GND GND -XB983L:2
-VC -VC /13.D1
/11.B2 /11.B2
GND
GND -XH120AS:8
/20.B7
Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 12 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : Steering, Lock, Washer, Retarder +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Sensor supply WH120
A
WH120 A
-VC
/11.A2 VIO1 (ES)
DOSmallPower
XJ1 1
-XH120 10
B B
-XH120P 10
Sensor supply WH120 Sensor supply WH120
1 2 3
2
1
-WH120 -WH120
1 2 3 4 5 6
-WH120_XP
12 11 10 9 8 7
C C
-XB983L -S209P
1 1
1 4 1
+R2
+V n.c.
-B983L
L
I 0 1 13
GND Signal -S209
2 3 14
2 3 2
D D
2
-WH120_XNP:7 GND
/12.F8
-XH120P 9 11
-XH120 9 11
9
8
E E
9 2
XJ1 9 XJ1 2
AICurrent DIHighSide
-VC -VC
/11.B2 VIO1 (ES) /11.B2 VIO1 (ES)
B983L +R2-S209
Fuel level sensor High pressure washer
start switch
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 13 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : High pressure washer , Fuel Sensor +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+C1
Sensor supply WH121
BG01440200/2.B2
BG01440200/2.B2
A
WH121 A
+CQ-X401A:E
+CQ-X401A:F
-VC +M2 1 2 3 4 5 6
/11.C2 VIO2 (ES) -WH121_XP
Parking Brake
Parking Brake
Release Front
Release Rear
12 11 10 9 8 7
DOSmallPower
XJ2 1 12 11 10 9 8 7
-W420A
-W420A
12
-XH121 1
B B
-XH121P 1
+VCB
-X420P 1 2
-WH121
-WH121
-WH121
-WH121
-WH121
-WH121
-WH121
1 2
-X420S
C +M2 +M2 +M2 +M2 +M2 C
-XB227P -XB962P -XB960P -XB963P -XB961P
A A A A A
-Y960 1 -Y961 1
A B A B A B A B A B
+M2 +Vcc n.c. +M2 +Vcc n.c. +M2 +Vcc n.c. +M2 +Vcc n.c. +M2 +Vcc n.c.
-B227P P -B962P P -B960P P -B963P P -B961P P
I I I I I
400 bar 400 bar 40 bar 400 bar 40 bar
4-20 mA signal 4-20 mA signal 4-20 mA signal 4-20 mA signal 4-20 mA signal
C C C C C -Y960 2 -Y961 2
PE PE
C C C C C
D D
-WH121
-WH121
-WH121
-WH121
-WH121
-X420S
4 3
-XH121P 2 3 4 5 6
-X420P 4 3
-XH121 2 3 4 5 6
+C1 -W420A -W420A
GND
GND
E
11 9 10 12 10
+CQ-X401A:G
+CQ-X401A:H
XJ2 11 XJ2 9 XJ2 10 XJ2 12 XJ1 10
BG01440200/2.B3
BG01440200/2.B3
AICurrent AICurrent AICurrent AICurrent AICurrent
-VC -VC -VC -VC -VC
/11.C2 VIO2 (ES) /11.C2 VIO2 (ES) /11.C2 VIO2 (ES) /11.D2 VIO2 (ES) /11.B2 VIO2 (ES)
+M2-B227P +M2-B962P +M2-B960P +M2-B963P +M2-B961P
Service brake Service brake charge Parking brake release Service brake charge Parking brake release
pressure pressure front pressure front pressure rear pressure rear
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 14 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : Service & parking brakes +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Parking brake Parking brake Diesel Fuel Diesel start
/10.E8
-A1:8
release Front ON release Rear ON Sensor supply Ground Filter Heater Diesel engine Start lockout state Ground Diesel engine Enable
A
+M2-Y960 +M2-Y961 WH124 +E2-DQ-K6 +E2-DQ-K11 +E2-DQ-K24 +C1-SH14 A
-VC -VC -VC /11.B2 -VC -VC -VC /11.C2 -VC
/11.D2 /11.D2 /11.C2 -VC /11.B5 /11.B5 /11.B2 -VC /11.A5
Vref5V
VIO1 (ES) VIO2 (ES) VIO2 (ES) VIO3 (ES) VIO3 (ES) VIO3 (ES) VIO3 (ES)
AOEnergySaveDO AOEnergySaveDO DOSmallPower GND DOSmallPower DOSmallPower DIHighSide GND DOSmallPower
XJ7 5 XJ7 7 XJ2 3 XJ1 8 XJ3 3 XJ3 2 XJ1 4 XJ2 5 XJ3 1
5 7 3 8 3 2 4 5 1
39
Sensor supply
23
24
83
81
29
30
25
36
33
55
2
13 A2 4 5
B -K40 -K34 -K34 B
-K40
/15.B4 /15.B8 /15.B7
/15.B5 14 A1 1 3
-XH124:4
/18.A5
35
82
34
32
-XH122
-XH122 21 23 24 3 4 5 1 9 6
-X122P 21 23 24 -X122P 3 4 5 1 9 6
21
-WH122
C +AC C
-XB225P
1
1
Blocked: 122Ω
Clean: 510Ω
+AC
B225P
23
24
4
3
6
1
-WH122 -WH122
D D
2 -X160P 5
-X160S 5
16
-WH122
-X122P 16
-XH122 16
31
See BG01440202 page 8
E -XH122P 19 20 -X20S
2 3 7 8 9 E
XJ2 4
11 DIHighSide
19 20 -VC
XJ1 11
Cabin -XH122 /11.C2 2 3 7 8 9
-CQ +E2-DQ-K32
AICurrent See BG00818447 +DQ
-VC
/11.B2
Not emergency
stopped
+R2-B225P
HST pump pressure
filter resistance
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 15 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : HST pump filter, Parking brake & X20 +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-XH124:30
-XH124:29
FPS Pilot Sensor supply
-XH124:27
-XH124:28
Pressure Ok WH122 CGU pump ON
/19.E7
/19.E6
A A1 13
/19.A6
/19.A7
+R2-S333 WH122 -K35 A
-VC -VC -VC -K35 -K35
/11.B2 VIO2 (ES) /11.C2 VIO2 (ES) /11.D2 VIO2 (ES) /16.A5 A2 /16.A4 14
DIHighSide DOSmallPower DOSmallPower
M85GNDa
Y85GNDa
XJ1 3 XJ2 2 XJ7 9
Y85b
M85b
3 2 9
6
XJ2 6
GND
-VC
B /11.C2
B
Ground
-XH122 7 17 25 27 28 30 29
-X122P 7 17 25 27 28 30 29
-WH122 : 17
-WH122 : 7
25
27
28
29
30
2
1
-WH402A -WH122
C C
4 5 6
-WH122_XPN
9 8 7
9
-WH122 : 38
D D
-XS333
A C
CGU EXTRA CYCLE
-XS333P A C
-XH122P 22 28 29 30 31
BU
BK
If Dafo forrex:
BK = RD
E BU = BK -XH122 22 28 29 30 31
E
GND
2 3
Cabin See BG00818447
-S333 P Page 39
-CQ
1
+M1-X55P:1
+M1-X55P:2
/35.A6
/35.A5
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 16 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : FPS, CGU pump control +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
AC power supply AC power supply
24VDC out 2 24VDC out 1
+R1-AC +R1-AC
A A
-VC -VC
/11.D5 /11.D5
DOSmallPower DOSmallPower
XJ9 3 XJ9 1
3 1
-X1 3
B B
-XH122 18
-X20P -X20S
Not connected 10 10 -X122P 18
GND
C C
1 2 3
1 2 3
-WH122_XPN
12 11 10
12 11
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
-WH122
D D
+AC +R1 +R1 +AC
-XB226 -CC2-B1 -XC1 -XC5 -X122P 31 -CC2-CC1
2 3 4 5 3 4 8 1 1 1 2 3 4 5
-XH122 31
1 2 3 4 5 6 -CC2 1 2 3 4 5 6 7 8 9 10 11 12
-C1 A1
-C5 A1 -CC1 1 2 3 4 5 6 7 8 9 10 11 12
64
Speed signal 1
Speed signal 2
Direction signal
Ground
Temperature
Inch input -red
Mode switch B input -nom
Sensor +
Inch input -nom
Digital output B1 +
Mode switch B input -red
Battery +
Sensor +
Sensor +
Drive pedal input -nom
Drive pedal input -red
Supply
Motor PROP/PCOR output
Motor direction input
Sensor -
Motor BPD output
Digital output B2 -
Mode switch A input
Battery -
Sensor -
Motor RPM input
Forward input
Reverse input
Sensor -
Neutral input
E E
-B226 -CC2 A2 A2 -CC2
7
2 2
XJ1 7
GND
-VC
/11.B2
PCOR BPD
Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 17 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : AC PWR - HYDROSTATIC (WH122) +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-K40:13
/15.B3
Left HPP OA OA cooler OFF Left HPP oil pressure Right HPP oil pressure Side stream filter
cooler off right filter not blocked filter not blocked not blocked
A
+R1-Y392 +R2-Y392 +R1-B932P +R2-B932P +R1-B905P A
Sensor supply
-VC -VC -VC -VC /11.E5 VIO2 (ES)
/11.D5 VIO3 (ES) /11.E2 VIO2 (ES) /11.B5 VIO2 (ES) /11.D5 VIO2 (ES) -VC
DOHighSideSwitching AOEnergySaveDO DIHighSide DIHighSide DIHighSide
XJ9 9 XJ8 7 XJ3 4 XJ9 7 XJ9 11
9 7 4 7 11
47
59
58
55
52
51
-XH124 1 2 4 8 9 10
B B
-XH124P 1 2 4 8 9 10
BN
BN
BN
4
3
-WH124A_3 -WH124A_4 -WH124A -WH124A_1 -WH124A_2 -WH124A_22
C +R1 +R2 C
+R1 +R2 +R1
-B932P -B932P
-Y392 1 -Y392 1 3 3 -B905P 1
12 10 9 7
12 11 10 9 8 7
-XPP
1 2 3 4 5 6
5 6
2 2
1 1 -B905P 2
-B932P -B932P
D
+R1
+R2 D
1
BU
1
BU
BU
-WH124A_22
-WH124A_3
-XNS -XH124P 31
1 2 3
Sensor supply WH124 -X80S:1
1 2 3 4 5 6 -XH124 31 /19.B1
-XNP
12 11 10 9 8 7
Sensor supply WH124 -X80S:4
E
/19.E4 E
11
10
GND -X80S:8
/19.E1
XJ8 10
GND
-VC
/11.F2
Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 18 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : HPP cooler, pressure filter +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-XH122:27
-XH122:28
Hydraulic oil return filter not blocked Hydraulic oil temperature
/16.A7
/16.A7
-XH122:2 +R2-B900P +R2-B424T
A A
BG01765192/38.E8 -VC -VC
/11.D5 VIO2 (ES) /11.E2
DIHighSide AITemperature
XJ9 5 XJ8 1
Y85b
M85b
5 1
-XH124 3 5 11 27 28
-XPS:12 Sensor supply WH124 -XH124P 3 5 11 27 28
B /18.E7
B
40
27
28
11
3
5
-WH124A
-X80S
1 2 5 3 9 10
1 2 5 3 9 10
RD
10
2
3
1
-WH124B -WH124B_1 -WH124B
-XM85S
1 4 1
C -XB900P -XB424T C
1 4 1 1 -Y85B 1
+ up 1
+DQ
L 1 1
-B240L -M85 M
I -B900P P -B424T t˚
- signal 2 2 2
2 3
2 2 2
-XB900P
2 3 2
WH
12
4
8
6
-WH124B -WH124B -WH124B_1 -WH124B
D D
8 7 4 6 11 12
8 7 4 6 11 12
-X80S
44
38
29
30
7
6
-XNS:3 -WH124A
GND
/18.E7
-XH124P 7 6 29 30
Sensor supply WH124
-XH124 7 6 29 30
E E
M85GNDa
Y85GNDa
10 2
XJ3 10 XJ8 2
AICurrent GND
-VC -VC
/11.B5 VIO2 (ES) /11.E2
-XPS:10
-XH122:29
-XH122:30
/18.E7
/16.A7
/16.A7
+R2-B240L GND
Hydraulic oil level
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 19 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : Hydraulic tank filter, temperature +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Electric tramming HST Electric tramming HST Electric tramming HST Electric tramming HST Electric tramming HST Electric tramming
A
coil forward coil reverse steering pressurizing braking pressurizing brake accumulator charging HST activation
-WH120_XNP:8
+R1-Y385 +R1-Y386 +R1-Y415 +R1-Y416 +R1-Y417 +R1-Y418
-VC -VC -VC -VC -VC /11.F5
/11.E5 /11.E5 /11.E5 /11.E5 /11.F5 -VC
AOCurrent AOCurrent AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO
/12.F8
XJ10 1 XJ10 3 XJ10 5 XJ10 7 XJ10 9 XJ10 11
1 3 5 7 9 11
GND
20
21
22
66
18
19
B B
-XH120 12 13 14 15 16 17 18
-XH120P 12 13 14 15 16 17 18
48
12
13
14
15
16
17
18
-WH120
-XH120AS
1 2 3 4 5 6 7 8
-XH120A 1 2 3 4 5 6 7 8
C C
RD2
RD1
RD
RD
BN
BN
18
-WH120A_4 -WH120A_3 -WH120A_2 -WH120A_1 -WH120A_2 -WH120A_5 -WH120A
1 1 1 1 1 1
-Y385 -Y386 -Y415 -Y416 -Y417 -Y418
D D
2 2 2 2 2 2
WH
WH
WH
BU
BU
-WH120A_4 -WH120A_3 -WH120A_2 -WH120A_1 -WH120A_5
E E
-XN
1 2 3 4 5 6 7
1 2 3 4 5 6 7
-XNP
8
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 20 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : Power Pack tram controls +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Compressor Compressor Compressor
A cooler fan speed pressure temperature
A
+R1-Y390 +R1-Y605 +R2-B240T
-VC -VC -VC
/11.F2 VIO2 (ES) /11.F2 VIO2 (ES) /11.E2
AOCurrent AOCurrent AITemperature
XJ8 9 XJ8 11 XJ8 3
9 11 3
48
50
56
B 12 15 16 B
C C
D D
14 13
49
60
E E
4 9
XJ8 4 XJ3 9
GND AICurrent
-VC -VC
/11.E2 /11.B5
GND +R2-B240P
Compressor receiver
pressure
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 21 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
VC : I/O's not in use +VC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
BG01765192/8.C1
BG01765192/8.B1
BG01765192/8.B1
BG01765192/8.B1
+MQ-MS-XJ5:6
A A
+VC-VC-XJ5:3
+VC-VC-XJ5:1
-MC-XJ7:1
-MC-XJ6:2
-MC-XJ6:4
+VC-X2:3
+VC-X2:4
BG01765192/35.E4
BG01765192/35.E3
BG01765192/37.E5
/10.A3
/10.A3
/10.A4
/10.A4
+DQ-K44:24
+DQ-X10:2
+DQ-X10:-
CAN H
CAN H
24VDC_F43
CAN L
GND
24VDC_F43
CAN L
GND
GND
VS SUPPLY
EC VIO SUPPLY
B B
WH
WH
GN
GN
YE
YE
BN
BN
3
1
-W5112 -W5110 -W32
C C
-X1
3 1 1
2 2
D D
-X2
1 2 3 4
-W5112 : WH
-W5110 : WH
-W5112 : BN
-W5110 : BN
E E
1 2 3 4 6 8 10 1 2 3 4 5 6 7 8 9 10 11 12
XJ4 1 2 3 4 5 6 7 8 9 10 11 12 XJ5 1 2 3 4 5 6 7 8 9 10 11 12
ID1
BR1
VIO1
CAN1H
CAN1H
PGM
CAN2H
CAN2H
GND
ID2
ID3
ID4
BR2
VS
GND
GND
VIO2
GND
VIO3
GND
CAN1L
CAN1L
CAN2L
CAN2L
-EC -EC
/23.A1 /23.A3
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 22 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EC : Supply & CAN +EC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 A
XJ4 XJ4 XJ5 XJ5 -EC
/22.F2 /22.E3 /22.F4 /22.E7
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO0 VIO1 (ES) 1 XJ1 /26.A2 DOSmallPower WH142 EC Sensor supply WH142 DIO8 VIO3 (ES) 1 XJ3 /25.F4 DIHighSide S43 Cable reel 1st limit switch
DIO1 VIO1 (ES) 2 XJ1 /27.A1 DOSmallPower WH143 EC Sensor supply WH143 DIO9 VIO3 (ES) 2 XJ3 /25.A4 DOSmallPower WH141 Sensor supply WH141
DIO2 VIO1 (ES) 3 XJ1 /28.A2 DOSmallPower +E1/2-E5/E6 Brake lights E1/2-E5/E6 DIO10 VIO3 (ES) 3 XJ3 /27.A6 DOHighSideSwitching Y446 Compressor pressure shut down bleed
DIO3 VIO1 (ES) 4 XJ1 /28.A1 DOSmallPower +E1-E5 Turn signal rear left DIO11 VIO3 (ES) 4 XJ3 /30.F3 DIHighSide +E1-B210L Water tank level low switch
5 XJ1 GND Ground 5 XJ3 /27.F4 GND Ground
6 XJ1 GND Ground 6 XJ3 GND Ground
B B
7 XJ1 GND Ground 7 XJ3 GND Ground
8 XJ1 GND Ground 8 XJ3 GND Ground
AIN0 VIO1 (ES) 9 XJ1 /26.F2 AICurrent +E1-B634P Rear carrier jack left piston side pressure AIN8 9 XJ3
AIN1 VIO1 (ES) 10 XJ1 /26.F3 AICurrent +E1-B635P Rear carrier jack left rod side pressure AIN9 10 XJ3
AIN2 VIO1 (ES) 11 XJ1 /26.F4 AICurrent +E1-B636P Rear carrier jack right piston side pressure AIN10 11 XJ3
AIN3 VIO1 (ES) 12 XJ1 /26.F5 AICurrent +E2-B637P Rear carrier jack right rod side pressure AIN11 12 XJ3
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO4 VIO2 (ES) 1 XJ2 /28.A3 DOSmallPower +E2-E6 Turn signal rear right I/O0 VIO1 (ES) 1 XJ6 /24.A1 AOEnergySaveDO +E2-Y146a Rear carrier jack left up
DIO5 VIO2 (ES) 2 XJ2 /28.A2 DOSmallPower +E1-E5 Parking light rear left 2 XJ6 GND Ground
DIO6 VIO2 (ES) 3 XJ2 /28.A4 DOSmallPower +E2-E6 Parking light rear right I/O1 VIO1 (ES) 3 XJ6 /24.A1 AOEnergySaveDO +E2-Y146b Rear carrier jack left down
DIO7 VIO2 (ES) 4 XJ2 /29.A2 DOSmallPower WH144 Sensor supply WH144 4 XJ6 GND Ground
C 5 XJ2 /28.F2 GND Ground I/O2 VIO1 (ES) 5 XJ6 /24.A3 AOEnergySaveDO +E2-Y144a Rear carrier jack right up C
6 XJ2 GND Ground 6 XJ6 GND Ground
7 XJ2 GND Ground I/O3 VIO1 (ES) 7 XJ6 /24.A2 AOEnergySaveDO +E2-Y144b Rear carrier jack right down
8 XJ2 /27.F6 GND Ground 8 XJ6 /24.F3 GND Ground
AIN4 9 XJ2 /29.F7 AICurrent +E2-BAT Battery voltage measurement I/O4 VIO1 (ES) 9 XJ6 /24.A4 AOEnergySaveDO Y173a Cable reel rotation out
AIN5 VIO1 (ES) 10 XJ2 /27.F1 AICurrent +E1-B230P Water pump water pressure 10 XJ6 GND Ground
AIN6 11 XJ2 /31.F1 AICurrent +E2-B983L Fuel level sensor I/O5 VIO1 (ES) 11 XJ6 /24.A3 AOEnergySaveDO Y173b Cable reel rotation in
AIN7 12 XJ2 12 XJ6 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
I/O6 VIO1 (ES) 1 XJ7 /24.A5 AOEnergySaveDO Y174a Hose reel rotation out I/O15 VIO2 (ES) 1 XJ9 /29.F1 DIHighSide SH45 Cable reel rear control selected
2 XJ7 GND Ground 2 XJ9 GND Ground
I/O7 VIO1 (ES) 3 XJ7 /24.A5 AOEnergySaveDO Y174b Hose reel rotation in I/O16 VIO2 (ES) 3 XJ9 /29.F3 DIHighSide SH45 Hose reel rear control selected
D D
4 XJ7 GND Ground 4 XJ9 GND Ground
I/O8 VIO1 (ES) 5 XJ7 /24.A7 AOEnergySaveDO Y450 Cable reel rotation free circulation I/O17 VIO2 (ES) 5 XJ9 /29.F3 DIHighSide S47 Reel rotation in
6 XJ7 GND Ground 6 XJ9 GND Ground
I/O9 VIO2 (ES) 7 XJ7 /30.A4 AOCurrent +E1-Y390 Compressor cooler fan speed I/O18 VIO2 (ES) 7 XJ9 /29.F4 DIHighSide S48 Reel rotation out
8 XJ7 GND Ground 8 XJ9 GND Ground
I/O10 VIO2 (ES) 9 XJ7 /30.A5 AOCurrent +E1-'Y210 Boom 1 Water-air mist I/O19 VIO3 (ES) 9 XJ9 /31.A1 DOSmallPower +E1/2-E3/E4 Working lights rear lower
10 XJ7 GND Ground 10 XJ9 GND Ground
I/O11 VIO2 (ES) 11 XJ7 /28.A4 DOSmallPower SH45 Reel rear control selected I/O20 VIO3 (ES) 11 XJ9 /31.A2 DOSmallPower WH144 EC Sensor supply WH144
12 XJ7 GND Ground 12 XJ9 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ8 /27.A4 AITemperature +E1-B240T Compressor temperature I/O21 VIO3 (ES) 1 XJ10 /24.A6 AOEnergySaveDO +E2-Y168 Carrier functions pressurizing
E 2 XJ8 /30.A3 GND Ground 2 XJ10 GND Ground E
3 XJ8 I/O22 VIO3 (ES) 3 XJ10
4 XJ8 4 XJ10 GND Ground
DIN27 5 XJ8 I/O23 VIO3 (ES) 5 XJ10
6 XJ8 GND Ground 6 XJ10 GND Ground
I/O12 VIO2 (ES) 7 XJ8 /31.A3 DOHighSideSwitching +E1-'M6 SLU Air Cooler I/O24 VIO3 (ES) 7 XJ10
8 XJ8 GND Ground 8 XJ10 GND Ground
I/O13 VIO2 (ES) 9 XJ8 /31.A4 DIHighSide +E2-DQ/JB99 Fuse tripped I/O25 VIO3 (ES) 9 XJ10
10 XJ8 GND Ground 10 XJ10 GND Ground
I/O14 VIO2 (ES) 11 XJ8 /31.A5 DIHighSide +E2-S2 Starter not isolated I/O26 VIO3 (ES) 11 XJ10
12 XJ8 GND Ground 12 XJ10 GND Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 23 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EC : IO list +EC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Rear carrier jack left Rear carrier jack Rear carrier jack right Rear carrier jack Cable reel Carrier functions Cable reel rotation
down left up down right up Cable reel rotation in rotation out Hose reel rotation in Hose reel rotation out pressurizing free circulation
A
+E2-Y146b +E2-Y146a +E2-Y144b +E2-Y144a Y173b Y173a Y174b Y174a +E2-Y168 Y450 A
-EC -EC -EC -EC -EC -EC -EC -EC -EC -EC
/23.C5 /23.C5 /23.C5 /23.C5 /23.C5 /23.C5 /23.D2 /23.D2 /23.E5 /23.D2
AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO AOEnergySaveDO
XJ6 3 XJ6 1 XJ6 7 XJ6 5 XJ6 11 XJ6 9 XJ7 3 XJ7 1 XJ10 1 XJ7 5
3 1 7 5 11 9 3 1 1 5
11
12
10
4
6
1
2 1 4 3 6 5 8 7 9 10
-XH141
B B
-XH141 2 1 4 3 6 5 8 7 9 10
RD2
RD1
RD2
RD1
RD2
RD1
RD2
RD1
BN
BN
-WH141 -WH141 -WH141 -WH141 -WH141 -WH141
+E2 +E2 +E2 +E2 +E2 +E2 +E2 +E2 +E2 +E2
-Y146B 1 -Y146A 1 -Y144B 1 -Y144A 1 -Y173B 1 -Y173A 1 -Y174B 1 -Y174A 1 -Y168 1 -Y450 1
C C
-Y146B 2 -Y146A 2 -Y144B 2 -Y144A 2 -Y173B 2 -Y173A 2 -Y174B 2 -Y174A 2 2 2
+E2 +E2 +E2 +E2 +E2 +E2 +E2 +E2
WH
WH
WH
WH
BU
BU
D 1 2 3 4 5 6 D
+WH141 1 2 3 4 5 6
-XNP
12 11 10 9 8 7
12
31
-XH141 31
-XH141 31
E E
13
XJ6 8
GND
-EC
/23.C5
Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 24 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EC : Rear jacks, Cable & hose reel +EC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Sensor supply WH141
WH141
A A
-EC
/23.B5 VIO3 (ES)
DOSmallPower Cabin
XJ3 2
-CQ
2 See BG00818447
Page 39
-XH122 1 2
-XH141 11
B -XH122P 1 2 B
-XH141 11
-WH122
-WH122
-WH141
-WH141
-XS42S
2 1
-X30S
1 3 -XS42P 2 1
C C
1 2 1 3
+WH141 1 2 3 4 5 6
-XPP
12 11 10 9 8 7
+E2
-WH141
-WH141
13 11
-JB30S1
14 12
2 4
D D
2 4
-X30S
-WH141
-XH141 12
-XH141 12
E E
1
XJ3 1
DIHighSide
/23.A5 VIO3 (ES)
-EC
S43
Cable reel 1st limit switch
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 25 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EC : Cable reel limit switch +EC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
EC Sensor supply
WH142
A
WH142 A
-EC
/23.A2 VIO1 (ES)
DOSmallPower
XJ1 1
18
-XH142 1
B B
-XH142 1
1
-WH142
+WH142 1 12 11 10 9 6
-XPP
2 3 4 5 8 7
2 3 4 5
C
32
33
34
35
C
-WH142
-XB634P -XB635P -XB636P -XB637P
A A A A
A A A A
+E1 +Vcc n.c. +E1 +Vcc n.c. +E2 +Vcc n.c. +E2 +Vcc n.c.
-B634P P -B635P P -B636P P -B637P P
B I B I B I B I
D n.c. n.c. n.c. n.c. D
C
C C
C C
C C
C
4
6
3
-WH142
-XH142 3 4 5 6
-XH142 3 4 5 6
17
16
15
14
E E
9 10 11 12
XJ1 9 XJ1 10 XJ1 11 XJ1 12
AICurrent AICurrent AICurrent AICurrent
-EC -EC -EC -EC
/23.B2 VIO1 (ES) /23.B2 VIO1 (ES) /23.B2 VIO1 (ES) /23.B2 VIO1 (ES)
+E1-B634P +E1-B635P +E1-B636P +E2-B637P
Rear carrier jack left Rear carrier jack left Rear carrier jack right Rear carrier jack right
piston side pressure rod side pressure piston side pressure rod side pressure
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 26 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EC : Rear Jack Pressure transmitters +EC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
EC Sensor supply Compressor Compressor pressure
WH143 temperature shut down bleed
A
WH143 +E1-B240T Y446 A
-EC -EC -EC
/23.B2 VIO1 (ES) /23.E2 /23.B5 VIO3 (ES)
DOSmallPower AITemperature DOHighSideSwitching
XJ1 2 XJ8 1 XJ3 3
2 1 3
23
21
22
-XH143 1 6 2
B B
1 6 2
BN
6
1
-WH143 -WH143 -WH143
+WH143 1 12 3 4 5 6
-XPP
2 11 10 9 8 7
2
C C
32
+E1
-WH143 1 -Y446 1
1 1
+E1
t˚
-B240T
A B 2
+Vcc n.c.
-B230P P 2 2
I
40 bar
4-20 mA signal
C
D D
BU
3
-WH143 -WH143 -WH143
3 5 31
-XH143 3 30 31
26
28
27
E E
10 5 8
XJ2 10 XJ3 5 XJ2 8
AICurrent GND GND
-EC -EC -EC
/23.C2 VIO1 (ES) /23.B5 /23.C2
+E1-B230P
Water pump water Ground Ground
pressure
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 27 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EC : Compressor & water pump pressure +EC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Turn signal Parking light Turn signal Parking light Reel rear control
rear left rear left Brake lights E1/2-E5/E6 rear right rear right selected
A
+E1-E5 +E1-E5 +E1/2-E5/E6 +E2-E6 +E2-E6 SH45 A
-EC -EC -EC -EC -EC -EC
/23.B2 /23.C2 /23.B2 /23.C2 /23.C2 /23.E2
DOSmallPower DOSmallPower DOSmallPower DOSmallPower DOSmallPower DOSmallPower
XJ1 4 XJ2 2 XJ1 3 XJ2 1 XJ2 3 XJ7 11
4 2 3 1 3 11
44
42
45
43
41
36
-XH144 1 2 5 3 4 16
B B
1 2 5 3 4 16
16
4
2
3
1
-WH144
32 33
-XE5S -XE6S
1 2 3 6 7 5 1 2 3
6 7 5
1 2 3 1 2 3
-WH144-XPN
9 8 4
RD
RD
BU
BN
BU
BN
C C
1 3 5 1 3 5
+E1 +E2
Brake RD
Brake RD
Blink OR
Blink OR
Tail RD
Tail RD
-E5 -E6 +E2
2 4 6 2 4 6 -XSH45S
5
WH
WH
5
5
-WSH45
4 4
X2
4 4
-SH45
38 39 +E2 X1
D D
1
1 2 -WSH45
1 2 3 1
-WH144-XPN
12 11 10
1
-XSH45S
12 10
+E2
31
54
31
E -XH144 31 E
XJ2 5
GND
-EC
/23.C2
Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 28 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EC : Rear panel lights +EC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Sensor supply
WH144
WH144
A A
-EC
/23.C2 VIO2 (ES)
DOSmallPower
XJ2 4
SPS_Supply +DQ-X10:7
7 BG01765192/37.E3
B 7 B
12
7
-WH144 -W34
-WH144-X2S
1
11 12
C -XSH45S -X44S -X34S C
2 1 12
2 1 -X34P 12
+E2 10 2 14 24 +E2 14 13
+E2
12
-SH45 -S47 -S48 -WH34
13 23 13 23 13 14
+E2 0
-SH45 1
2 -X34S
D 14 24 12 D
3 4 2 3
-X34P 12
3 4 2 3
-X44S -X44S
14
15
17
18
6
-WH144 -WH144 -WH144 -WH144 -WH144
14 15 17 18 6
14 15 17 18 -XH144 6
E E
1 3 5 7 9
XJ9 1 XJ9 3 XJ9 5 XJ9 7 1
XJ2 9
DIHighSide DIHighSide DIHighSide DIHighSide -R1 AICurrent
/23.D5 VIO2 (ES) /23.D5 VIO2 (ES) /23.D5 VIO2 (ES) /23.D5 VIO2 (ES) -EC
-EC -EC -EC -EC 1k5 / 2W /23.C2
2
SH45 SH45 S47 S48 +E2-BAT
Cable reel rear Hose reel rear Reel rotation in Reel rotation out Battery voltage
control selected control selected measurement
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 29 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EC : Battery voltage & cable reel control +EC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Compressor Boom 1 Water-
A Ground cooler fan speed air mist
A
+E1-Y390 +E1-'Y210
/23.E2 -EC -EC
-EC /23.D2 VIO2 (ES) /23.D2 VIO2 (ES)
GND AOCurrent AOCurrent
XJ8 2 XJ7 7 XJ7 9
2 7 9
25
20
19
B B
-XH143 5 4 12
C C
D D
-XH143 18
24
E E
4
XJ3 4
DIHighSide
-EC
/23.B5 VIO3 (ES)
+E1-B210L
Water tank
level low switch
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 30 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EC : I/O's not in use +EC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Working lights rear EC Sensor supply
lower WH144 SLU Air Cooler Fuse tripped Starter not isolated
+E1/2-E3/E4 WH144 +E1-'M6 +E2-DQ/JB99 +E2-S2
A A
-EC -EC -EC -EC -EC
/23.D5 VIO3 (ES) /23.E5 VIO3 (ES) /23.E2 VIO2 (ES) /23.F2 VIO2 (ES) /23.F2 VIO2 (ES)
DOSmallPower DOSmallPower DOHighSideSwitching DIHighSide DIHighSide
XJ9 9 XJ9 11 XJ8 7 XJ8 9 XJ8 11
9 11 7 9 11
39
38
31
30
29
B B
-XH144 19 28 20 22 23
C C
D D
-XH144 21
46
E E
11
XJ2 11
AICurrent
-EC
/23.C2
+E2-B983L
Fuel level sensor
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 31 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
EC : I/O's not in use +EC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+C1
BG01440200/2.B3
BG01440200/2.B3
BG01440200/2.B3
BG01440200/2.B3
BG01508277/3.A1
BG01508277/3.A1
BG01508277/3.A1
BG01508277/3.A2
A A
+CQ-X401A:M
+FC-FC-XJ4:4
+FC-FC-XJ4:2
+CQ-X401A:K
+CQ-X401A:L
+CQ-X401A:J
-X5008AS:1
-X5008AS:2
-X5008AS:3
-X5008AS:4
/2.B2
/2.B2
/2.B2
/2.B3
CAN H
CAN H
SLU GND
SLU GND
CAN L
GND
CAN L
GND
SLU POWER
SLU POWER
CAN 24V
CAN 24V
B B
WH
WH
GN
GN
YE
YE
BN
BN
4
2
3
1
-W204A -W5007A -W5008A
C -X204S -X5007A -X5008AP 1 2 3 4 5
1 2 3 4 1 2 3 4 5 C
POWER 1 2 3 4 CAN IN 1 2 3 4 5 CAN OUT 1 2 3 4 5
CAN HIGH
CAN HIGH
+24V to outputs
GND
GND
CAN GND
SHIELD
CAN GND
SHIELD
+24V to logic
CAN +24V
CAN LOW
CAN +24V
CAN LOW
-SLCU
Conn Pin Ref I/O Type I/O Name Sensor / use Conn Pin Ref I/O Type I/O Name Sensor / use
1-2XY127 1 1
1-2XY127 2 /33.A6 DO 2Y127 Air valve shank lubrication boom 2 2
D D
1-2XY127 3 /33.F6 GND 2Y127. 1Y127 GND for air valves 3
1-2XY127 4 /33.A6 DO 1Y127 Air valve shank lubrication boom 1 4
1-2XY127 5 GND Shield 5
3XY127/XY129 1 1XB127P 1 /33.A2 24Vfused 1B127P 24V for sensor boom 1
3XY127/XY129 2 /33.A7 DO Y129 Water drain separation valve Y129 1XB127P 2 /33.F2 AI 1B127P SLU air pressure sensor boom 1
3XY127/XY129 3 /33.F7 GND Ground 1XB127P 3 GND 1B127P GND sensor
3XY127/XY129 4 DO 1XB127P 4
3XY127/XY129 5 GND 1XB127P 5 GND Shield
1XY277-B277 1 /34.A1 +24Vio 1Y277 24V for shank lub oil pump valve boom 1 XB127P/2XB127P 1 24Vfused 2B127P 24V for sensor boom 2
1XY277-B277 2 /34.E1 DO 1Y277 Shank lub oil pump valve boom 1 XB127P/2XB127P 2 AI 2B127P SLU air pressure sensor boom 2
1XY277-B277 3 /34.A3 GND 1B277F GND for shank lub flow sensor XB127P/2XB127P 3 GND 2B127P GND sensor
1XY277-B277 4 /34.A2 DI 1B277F Shank lub flow ball sensor boom 1 XB127P/2XB127P 4
E 1XY277-B277 5 GND Shield XB127P/2XB127P 5 GND Shield E
2XY277-B277 1 +24Vio 2Y277 24V for shank lub oil pump valve boom 2 XB923L 1 /33.A1 24Vfused B923L 24V for shank lub oil level sensor
2XY277-B277 2 DO 2Y277 Shank lub oil pump valve boom 2 XB923L 2 /33.F1 AI B923L Shank lub oil level
2XY277-B277 3 GND 2B277F GND for shank lub flow sensor XB923L 3 GND B923L GND sensor
2XY277-B277 4 DI 2B277F Shank lub flow ball sensor boom 2 XB923L 4
2XY277-B277 5 GND Shield XB923L 5 GND
3XY277-B277 1 +24Vio 3XB127P 1 24Vfused
3XY277-B277 2 DO 3XB127P 2 AI
3XY277-B277 3 GND 3XB127P 3 GND
3XY277-B277 4 DI 3XB127P 4
3XY277-B277 5 GND 3XB127P 5 GND
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 32 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
SLCU : Supply & CAN +SLU
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
24V for shank lub Air valve shank Air valve shank Water drain separation
A oil level sensor 24V for sensor boom 1 lubrication boom 2 lubrication boom 1 valve Y129
A
B923L 1B127P 2Y127 1Y127 Y129
-SLCU -SLCU -SLCU -SLCU -SLCU
/32.E6 /32.D6 /32.D3 max. 1A /32.D3 max. 1A /32.D3 max. 1A
24Vfused 24Vfused DO DO DO
XB923L 1 1XB127P 1 1-2XY127 2 1-2XY127 4 3XY127/XY129 2
1 1 2 4 2
B B
GN
YE
BN
3
1
-WB923L -1WB127 -1-2WY127 -1-2WY127 -WY129
-1B127P2 1
-WY129X3
-V3.R-2Y127 1 -V3.L-1Y127 1 1
C C
GN YE 1 3
+24V Up +Vcc n.c. A A A
L P -2Y127 -1Y127 -Y129
-B923L I I A A A
-1B127P
Out Low signal n.c.
BN WH 2 4 2 2 2
D D
BN
BN
BU
2
-WB923L -1WB127 -1-2WY127 -WY129
E 2 2 3 3
E
XB923L 2 1XB127P 2 1-2XY127 3 3XY127/XY129 3
AI AI GND GND
-SLCU -SLCU -SLCU -SLCU
/32.E6 /32.D6 /32.D3 /32.D3
B923L 1B127P 2Y127. 1Y127
Shank lub oil level SLU air pressure GND for air valves Ground
sensor boom 1
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 33 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
SLCU I/O +SLU
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
24V for shank lub oil pump Shank lub flow ball GND for shank lub
A valve boom 1 sensor boom 1 flow sensor
A
1Y277 1B277F 1B277F
-SLCU /32.E3 pull-down /32.E3
/32.E3 -SLCU -SLCU
+24Vio DI GND
1XY277-B277 1 1XY277-B277 4 1XY277-B277 3
-1XY277 1 4 3
B B
3
1
-1W227 -1W227 -1W227
-1Y277 1 -1B277F 1
A 1
C C
-1Y277 -1B277F -1GND
A
-1Y277 2 Pump unit fixing screw
2
-1W227
D D
E E
1XY277-B277 2
DO
/32.E3 max. 3A
-SLCU
1Y277
Shank lub oil pump
valve boom 1
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 34 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
SLCU I/O +SLU
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
BG01440200/2.B2
BG01440200/2.B2
BG01440200/2.B2
BG01440200/2.B2
+C1 +R2
+CQ-X401A:C
+CQ-X401A:D
+CQ-X401A:A
+CQ-X401A:B
A
+VC-K35:14
+VC-K35:13
A
/16.E5
/16.E5
CGU EXTRA CYCLE
CGU FAILURE
GND
CGU EXTRA CYCLE
GND
CGU POWER
B B
4
2
2
1
1
-W401A -WH402A
-X401S -X55P 1 2
1 2 3 4
1 2
-X401P 1 2 3 4 -X55S
C C
4
2
6
1
-WH401B
+E1 +E1
-X56S -X55S
1 2 3 4 5 1 2 3 4
-X56P 1 2 3 4 5 -X55P 1 2 3 4
D D
3 2 4 5 1 10 11 12
X1 3 2 4 5 1 10 11 12
15 30 Z 31 + - +
1 2
-A55
M
- + + -
X1 6 7 8 9
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 35 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
CGU : Central greasing unit +CGU
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Cabin
-CQ
A See BG00818447 A
-XH53 2 1 3 4 5 6 7 16
-XH53BP 2 1 3 4 5 6 7 16
4
2
8
1
-WH53A
B B
-X45S
B A C D E F G H
-X45P B A C D E F G H
GY
YE
BU
PK
PK
10
11
9
-WH53B -WH53B_3 -WH53B_2 -WH53B
C C
6 2 3
4 5 6 1 2 3
-XNP
9 8 7 12 11 10
9 8 7 12 11 10
D D
WH
GN
GY
GY
RD
YE
BN
BU
BU
BU
PK
PK
-WH53B_1 -WH53B_3 -WH53B_2
-E80-I/O 1 2 3 4 5 6 7 8
-E80-Power 1 2 3 4 5 -E80-Data/Input 1 2 3 4 5 6 7 8
E E
1 2 3 4 5/5 1 2 3 4 5 6 7 8/8 I/O 1 2 3 4 5 6 7 8/8
Power Data/Input
IN1
VS heat.
GND heat.
CAN_H
GND CAN
VS
GND
RxD
TxD
IN2
IN GND
CAN_L
N/A
A1_INCA_0
A1_INCA_90
OUTx_B
OUTx_R
GNDINC_A
OUT1_A
OUT2_A
OUT3_A
-E80
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 36 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Access detector +E2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
+FC-FC-XJ5:1
+FC-FC-XJ5:3
=2+FC-X2:1
=2+FC-X2:2
/2.B5
/2.B5
/2.B4
/2.B4
/2.B4
:SH1
CAN H
shield
FC VIO
GND
CAN L
B B
WH
GN
YE
BN
C -WHEU -WHEU C
D D
-X5515S
1 2 3 4 5 6 7 8 9 10 11 12
+HEU -X5515P 1 2 3 4 5 6 7 8 9 10 11 12
Supply 24V CAN
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 37 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Swellex +F2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
XJ5 XJ6 XJ7 XJ8
/39.F1 /39.F3 /39.F2
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ1 DI 1 XJ3 /39.F4 DI PDS IN1 PDS input 1
2 XJ1 DI 2 XJ3 /39.F5 DI PDS IN2 PDS input 2
C 3 XJ1 DI 3 XJ3 /39.F5 DI PDS IN3 PDS input 3 C
4 XJ1 DI 4 XJ3 /39.F6 DI PDS IN4 PDS input 4
5 XJ1 DI 5 XJ3 DI Power supply for logic
6 XJ1 DI 6 XJ3 DI
7 XJ1 DI 7 XJ3 DI
8 XJ1 DI 8 XJ3 DI
9 XJ1 DI Supply for joysticks and potentiometers 9 XJ3 DI
10 XJ1 DI Supply for joysticks and potentiometers 10 XJ3 DI
11 XJ1 DI Ground 11 XJ3 DI
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ2 DO 1 XJ4 DI RS422 Receive+
2 XJ2 DI PT100/PT1000 in 2 XJ4 DI RS422 Receive-
D D
3 XJ2 DO 3 XJ4 DI RS422 Transmit+
4 XJ2 DI PT100/PT1000 in 4 XJ4 DI RS422 Transmit-
5 XJ2 DI Ground 5 XJ4 DI Ground
6 XJ2 DI 6 XJ4 DI Sensor supply
7 XJ2 DI 7 XJ4 /39.F7 DO PDS OUT1 PDS Caution zone signal received
8 XJ2 DI 8 XJ4 /39.F7 DO PDS OUT2 PDS Warning zone signal received
9 XJ2 DI 9 XJ4 DI Ground
10 XJ2 DI 10 XJ4 /39.F8 DO PDS OUT3 PDS Stop zone signal received
11 XJ2 DI 11 XJ4 DI Ground
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 38 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
PDSC : I/O list +PDSC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+FC-FC-XJ5:3
+FC-FC-XJ5:1
A
=2+FC-X2:3
=2+FC-X2:4
A
/2.B6
/2.B6
/2.B6
/2.B6
-X106.1
J
A
CAN H
FC VS
CAN L
GND
Temporary PDS bypass
connector for transport
B B
WH
GN
C
YE
BN
C
-W5010
-X106
N
M
P
J
B
L
K
A
4
8
7
1
-WH106
D D
120Ohm
-R1
E E
1 2 3 4 5 6 5 6 1 5 1 2 3 4 7 8 10
XJ6 1 2 3 4 5 6 XJ8 1 2 3 4 5 6 XJ7 1 2 3 4 5 6 XJ3 1 XJ3 2 XJ3 3 XJ3 4 XJ4 7 XJ4 8 XJ4 10
DI DI DI DI DO DO DO
BR1
ID1
CAN1H
CAN1H
CAN2H
VS
GND
BR2
ID3
ID2
GND
VS
VS
GND
GND
CAN1L
CAN1L
CAN2L
-PDSC -PDSC -PDSC -PDSC /38.D5 /38.D5 /38.E5
-PDSC /38.C5 /38.C5 /38.C5 /38.C5 -PDSC -PDSC -PDSC
/38.C3 /38.C4 /38.C3
PDS IN1 PDS IN2 PDS IN3 PDS IN4 PDS OUT1 PDS OUT2 PDS OUT3
PDS input 1 PDS input 2 PDS input 3 PDS input 4 PDS Caution PDS Warning PDS Stop zone
zone signal zone signal signal received
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440201 H 39 39
This document is our property and shall not DSx12i Carrier diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
PDSC : Power, CAN, I/O +PDSC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CONTENT LIST
A A
SHEET DESCRIPTION 1 DESCRIPTION 2 MODIFICATION DATE MODIFIER MODIFICATION HISTORY
1 DS412i / DS512i Cabin diagrams Content List
2 DS412i / DS512i Cabin diagrams Interface to cabin X401, X500, X550, X518
3 DS412i / DS512i Cabin diagrams Interface to cabin WH200
4 DS412i / DS512i Cabin diagrams Interface to cabin X210
5 DS412i / DS512i Cabin diagrams Interface to cabin XH25, XH24
B B
C C
D D
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440200 C 1 5
This document is our property and shall not DS412i / DS512i Cabin diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Content List
1 2 3 4 5 6 7 8
F
E
B
D
A
1
-CQ
1
Cabin
:
-X401A
-X401S
-W401A : 1 CGU POWER +M1-X401S:1
BG01440201/36.A4
A
A
+M1-X401S:2
fl6025
-W401A : 2 CGU EXTRA CYCLE
BG01440201/36.A4
B
B
Created by
-W401A : 3 CGU FAILURE +M1-X401S:3
BG01440201/36.A4
C
C
2
2
-W401A : 4 GND +M1-X401S:4
BG01440201/36.A4
D
D
Page 22
-W420A : 1 Parking Brake Release Front +VCB-X420P:1
BG01440201/15.B7
E
E
Copyright ©
-W420A : 2 Parking Brake Release Rear +VCB-X420P:2
See BG00818447
F
F
BG01440201/15.B8
-W420A : 4 GND +VCB-X420P:4
BG01440201/15.E7
G
G
+VCB-X420P:3
Approved by
-W420A : 3 GND
BG01440201/15.E8
H
H
-W204A : 1 SLU POWER +SLU-X204S:1
J
J
BG01440201/33.B3
3
+SLU-X204S:2
3
-W204A : 2 SLU POWER
BG01440201/33.B3
K
K
-W204A : 3 SLU GND +SLU-X204S:3
L
L
BG01440201/33.B3
-W204A : 4 SLU GND +SLU-X204S:4
BG01440201/33.B3
M
M
Date of issue
person or company.
-W5006B
-X5006AS
-X5006B
(-X500S)
YE CAN 24V
This document is our property and shall not
1
1
BG01440201/3.B1
without our permission be altered, copied, used
+FC-FC-XJ4:3
4
BN CAN L
4
BG01440201/3.B1
2
2
Page 53
Name
GN GND
3
3
BG01440201/3.B1
+FC-FC-XJ4:1
Description 1
for manufacturing or communicated to any other Description 2
WH CAN H
See BG00818447
BG01440201/3.B2
4
4
Front controller CAN
5
5
5
5
-W5500B
-X5500AS
-X5500B
(-X550S)
YE 24V +BC-X1:4
1
1
BG01440199/3.B1
Circuit, Electric
BN CAN L +BC-BC1-XJ4:3
BG01440199/3.C1
2
2
Page 41
GN GND +BC-X1:5
3
3
BG01440199/3.C1
WH CAN H +BC-BC1-XJ4:1
See BG00818447
BG01440199/3.C1
4
4
Boom controller CAN
5
5
6
6
DS412i / DS512i Cabin diagrams
-W5106B
-X5106AS
-X5106B
(-X518S)
YE CAN 24V
1
1
BG01440201/11.A1
BN CAN L +VC-VC-XJ4:3
Interface to cabin X401, X500, X550, X518
BG01440201/11.A1
2
2
Page 45
GN GND
3
3
BG01440201/11.A2
ID
WH CAN H +VC-VC-XJ4:1
7
See BG00818447
BG01440201/11.A2
4
4
7
Function
Vehicle controller CAN
5
5
+CQ
Location
CBG01440200
Revision
8
8
2
Size
Sheet
A3
5
F
E
B
D
A
C
1 2 3 4 5 6 7 8
BG01440199/7.A1
BG01440199/7.B1
BG01440199/7.B1
BG01440199/7.B1
BG01440199/7.B1
BG01440199/7.B1
BG01440199/3.A1
BG01440199/3.A1
BG01440199/3.A1
BG01440199/3.A1
BG01440199/3.B1
BG01440199/3.B1
BG01440201/3.B7
BG01440201/3.B7
BG01440201/3.B7
BG01440201/3.B8
A A
+FC-X203S:1
+FC-X203S:2
+FC-X203S:3
+FC-X203S:4
+DC-X1:2
+DC-X1:6
+DC-X1:3
+DC-X1:3
+DC-X1:3
+DC-X1:7
+BC-X1:7
+BC-X1:3
+BC-X1:2
+BC-X1:6
+BC-X1:3
+BC-X1:3
Nc.
Nc.
Nc.
DC_VS
DC_VIO1_VIO2
DC_BC_VIO3
DC_BC_VIO3
GND
BC Vs
BC vio1 vio2
GND
GND
FC VS
FC VIO
GND
GND
B B
-W200 : 14
-W200 : 15
-W200 : 16
-W200 : 17
4
2
3
1
-W202 : 4
-W202 : 3
-W202 : 2
-W202 : 5
-W202 : 6
-W202 : 1
-W201
-XW201P 1 2 5 6 4 3 -X202P 3 4 1 2 5 6
C 1 2 5 6 4 3 3 4 1 2 5 6 C
-X200S -X202S
+F2
-XS Disconnected in states
1 2 5 Emergency Movement Acces protector
1 2 5 24VDC signal stop prevention activated
-XP DC_VS, DC_VS
4 3 6 DC_VIO1_VIO2 x x x
4 3 6 BC_VIO1_VIO2 x x x
DC_BC_VIO3 x
D D
10
11
12
13
14
15
16
17
4
2
5
1
-W200 -W200
-X200AP A B C D G E F H J K L M N P R S
-X200AS A B C D G E F H J K L M N P R S
E Cabin E
See BG00818447 See BG00818447
-CQ Page 22 Page 22
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440200 C 3 5
This document is our property and shall not DS412i / DS512i Cabin diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Interface to cabin WH200 +CQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
BG01440199/7.A1
BG01440199/7.A1
A A
+DC-X1:8
+DC-X1:3
Nc.
24V
B B
2
1
-W210B
-X210BP 1 2
C 1 2 C
-X210AS
2
1
-W210A
D D
-X210AP A B C D E F G H J K L M N P R S
-X210 A B C D E F G H J K L M N P R S
Cabin
E -CQ See BG00818447 E
Page 22
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440200 C 4 5
This document is our property and shall not DS412i / DS512i Cabin diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Interface to cabin X210 +CQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Cabin See BG00818447 Cabin See BG00818447
A -CQ Pages 11,39,51,52 & 57 -CQ Pages 11,39,51,52 & 57 A
-XH25 1 2 5 24 30 -XH24 12 13 24 30 5 10
-XH25P 1 2 5 24 30 -XH24P 12 13 24 30 5 10
24
30
24
30
12
13
10
2
5
1
B -WH51 -WH50
B
6
+F2
2 1
-XS33 +F1 +F1
1 2
-XS32 2 1
1 2
1 2
1 2
14
15
+F1 +F1 +F1 -WH50 -WH50
C +F2 +F2 +F2 -XE1 -XE13 -XE24 C
1 1 1
-XE25 -XE2 -XE14 +F1 +F1
1 1 1
+F2 +F1 RD -XP7A -XP7B
11 21 11 21 X1 X1 1 1
-S33 -S32 +F1 +F1
RD X1 X1 -E24
+F2 +F2 -E1 -E13
-E25
12 22 -E2 -E14 12 22 X2 X2 WH
-P7A -P7B
WH X2 X2 50W 18W
50W 18W 2 2 4
4 2 2
2 2
3 4
3 4
17
16
+F2
3 4 -WH50 -WH50
D -XS33 +F1 D
3 4
-XS32
3
4 5
4 5
25
31
25
31
12
13
11
4
6
6
-WH51 -WH50 -WH50
E E
-XH25P 12 13 6 25 31 -XH24P 25 31 6 11
-XH25 12 13 6 25 31 -XH24 3 4 25 31 6 11
Cabin See BG00818447 Cabin See BG00818447
-CQ Pages 11,39,51,52 & 57 -CQ Pages 11,39,51,52 & 57
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440200 C 5 5
This document is our property and shall not DS412i / DS512i Cabin diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Interface to cabin XH25, XH24 +CQ
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CONTENT LIST
A A
SHEET DESCRIPTION 1 DESCRIPTION 2 MODIFICATION DATE MODIFIER MODIFICATION HISTORY
1 DS412i / DS512i Boom and drilling Content List
2 DS412i / DS512i Boom and drilling Revision history
3 DS412i / DS512i Boom and drilling BC : Power & can
4 DS412i / DS512i Boom and drilling BC : IO list
5 DS412i / DS512i Boom and drilling BC : Boom valves
6 DS412i / DS512i Boom and drilling BC : Boom valves
7 DS412i / DS512i Boom and drilling DC : Power & can
B 8 DS412i / DS512i Boom and drilling DC : Can out & carrier inclinometer
B
9 DS412i / DS512i Boom and drilling DC : IO list
10 DS412i / DS512i Boom and drilling DC : Drilling valves
11 DS412i / DS512i Boom and drilling DC : Bolting valves
12 DS412i / DS512i Boom and drilling DC : Drilling sensors
13 DS412i / DS512i Boom and drilling BS : CAN & POWER
14 DS412i / DS512i Boom and drilling BS : IO list
15 DS412i / DS512i Boom and drilling BS : Boom and feed swing sensors
16 DS412i / DS512i Boom and drilling BS : Boom zoom sensor
17 DS412i / DS512i Boom and drilling FS : CAN & POWER
C 18 DS412i / DS512i Boom and drilling FS : IO list
C
19 DS412i / DS512i Boom and drilling FS : Feed swing & tilt sensor
20 DS412i / DS512i Boom and drilling FS : Roll-over sensor
21 DS412i / DS512i Boom and drilling RC : CAN & POWER
22 DS412i / DS512i Boom and drilling RC : IO list
23 DS412i / DS512i Boom and drilling RC : Rod handling valves
24 DS412i / DS512i Boom and drilling RC : Rod handling valves
25 DS412i / DS512i Boom and drilling RC : Bolt handling valves
26 DS412i / DS512i Boom and drilling RC : Injection & feed valves
27 DS412i / DS512i Boom and drilling RC : Feed and stinger sensors
D 28 DS412i / DS512i Boom and drilling RC : Bolting wrench & rock drill position
D
29 DS412i / DS512i Boom and drilling RC : Rod handling sensors
30 DS412i / DS512i Boom and drilling RC : Bolt cassette & resin hose feed buttons
31 DS412i / DS512i Boom and drilling BHS : CAN & POWER
32 DS412i / DS512i Boom and drilling BHS : IO list
33 DS412i / DS512i Boom and drilling BHS : Bolt cassette & resin hose feed sensor
34 DS412i / DS512i Boom and drilling BHS : Bolting head & front picking arm sensors
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 1 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Content List
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
22.11.2019 VRi Original A
25.6.2020 SaKo WY26:1 & 3 reconnected 5 B
4.9.2020 SaKo Alternative sensors added and VIO supply connected 31,33, 34 C
4.3.2021 TTa Button S806 added for bolt cassette manual rotation 30 D
B B
18.5.2021 TTa Terminal blocks added to BC and RC control boxes 3,21 E
5.10.2021 TTa B3G and B80G calibration wiring added 28 F
28.10.2021 TTa WB3G and WB80G wire colors updated 28 G
C C
D
D
E E
F F
G G
Created by Approved by Date of issue
fl6025
Name
Circuit, Electric
Description 1
DS412i(E) / DS512i Boom and drilling
Description 2
Revision history
ID Revision
Copyright ©
H BG01440199 G H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 2 34
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
-W202
A +F2-X202P:1 BC Vs 1 BC Vs -X1 2 2
BG01440200/3.B5 A
+F2-X202P:2 BC vio1 vio2 2 BC vio1 vio2 -X1 6 6
BG01440200/3.B5
+F2-X202P:3 DC_BC_VIO3 3 DC_BC_VIO3 -X1 7
BG01440200/3.B4
+F2-X202P:4 GND 4 GND -X1 3 -X1 3
BG01440200/3.B5
+F2-X202P:5 GND 5 GND -X1 3
BG01440200/3.B5
+F2-X202P:6 GND 6 GND -X1 3
BG01440200/3.B5
B B
-W5500B -W5501A
-X5500B:1 24V YE -X1 4 YE +DC-X1:4
BG01440200/2.B5 /7.C1
BN +DC-DC1-XJ4:3
/7.C1
-X5500B:3 GND GN -X1 5 GN +DC-X1:5
BG01440200/2.B5 /7.C1
WH +DC-DC1-XJ4:1
/7.C1
-X5500B:2 CAN L BN
BG01440200/2.B5
C C
-X5500B:4 CAN H WH
BG01440200/2.B6
D D
BC Vs +SCH-SHC-XJ5:5
BG01440204/4.D1
BC vio1 vio2 +SCH-X603:1
BG01440204/4.D1
GND +SCH-SHC-XJ5:6
BG01440204/4.E1
E E
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
XJ4 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
ID1
BR1
VIO1
CAN1H
CAN1H
PGM
CAN2H
CAN2H
GND
ID2
ID3
ID4
BR2
VS
GND
GND
VIO2
GND
VIO3
GND
CAN1L
CAN1L
CAN2L
CAN2L
-BC1
/4.A2
XJ5
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 3 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BC : Power & can +BC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 A
XJ4 XJ4 XJ5 XJ5 -BC1
/3.F2 /3.E3 /3.F4 /3.E5
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO0 VIO1 (ES,GK) 1 XJ1 DIO8 VIO3 (ES) 1 XJ3 /6.F6 DIHighSide B20GA Boom turn limit left
DIO1 VIO1 (ES,GK) 2 XJ1 DIO9 VIO3 (ES) 2 XJ3 /6.F7 DIHighSide B20GB Boom turn limit right
DIO2 VIO1 (ES,GK) 3 XJ1 DIO10 VIO3 (ES) 3 XJ3 /6.A5 DOSmallPower BC Sensor supply
DIO3 VIO1 (ES,GK) 4 XJ1 DIO11 VIO3 (ES) 4 XJ3
5 XJ1 GND Ground 5 XJ3 GND Ground
6 XJ1 GND Ground 6 XJ3 GND Ground
B B
7 XJ1 GND Ground 7 XJ3 GND Ground
8 XJ1 GND Ground 8 XJ3 GND Ground
AIN0 9 XJ1 AIN8 9 XJ3
AIN1 10 XJ1 AIN9 10 XJ3
AIN2 11 XJ1 AIN10 11 XJ3
AIN3 12 XJ1 AIN11 VIO3 (ES) 12 XJ3 /6.F5 AICurrent B191P Drill steel handler Pressure
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO4 VIO2 (ES, GK) 1 XJ2 I/O0 VIO1 (ES,GK) 1 XJ6 /5.A1 AOCurrent Y20a Boom swing left
DIO5 VIO2 (ES, GK) 2 XJ2 2 XJ6 /5.F1 GND Y20 Ground
DIO6 VIO2 (ES, GK) 3 XJ2 I/O1 VIO1 (ES,GK) 3 XJ6 /5.A1 AOCurrent Y20b Boom swing right
DIO7 VIO2 (ES, GK) 4 XJ2 4 XJ6 GND Ground
C 5 XJ2 GND Ground I/O2 VIO1 (ES,GK) 5 XJ6 /5.A3 AOCurrent Y26b Boom lift up C
6 XJ2 GND Ground 6 XJ6 /5.F2 GND Y26 Ground
7 XJ2 GND Ground I/O3 VIO1 (ES,GK) 7 XJ6 /5.A2 AOCurrent Y26a Boom lift down
8 XJ2 GND Ground 8 XJ6 GND Ground
AIN4 9 XJ2 I/O4 VIO1 (ES,GK) 9 XJ6 /5.A4 AOCurrent Y101b Boom zoom in
AIN5 10 XJ2 10 XJ6 /5.F4 GND Y101 Ground
AIN6 11 XJ2 I/O5 VIO1 (ES,GK) 11 XJ6 /5.A4 AOCurrent Y101a Boom zoom out
AIN7 12 XJ2 12 XJ6 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
I/O6 VIO1 (ES,GK) 1 XJ7 I/O15 VIO2 (ES, GK) 1 XJ9 /6.A1 AOCurrent Y130a Feed swing right
2 XJ7 GND Ground 2 XJ9 /6.F1 GND Y130a/b Ground
I/O7 VIO1 (ES,GK) 3 XJ7 /5.A6 AOCurrent Y132b Feed Unit Tilt up / forward I/O16 VIO2 (ES, GK) 3 XJ9
D D
4 XJ7 /5.F5 GND Y132 Ground 4 XJ9 GND Ground
I/O8 VIO1 (ES,GK) 5 XJ7 /5.A5 AOCurrent Y132a Feed Unit Tilt down / backward I/O17 VIO2 (ES, GK) 5 XJ9 /6.A1 AOCurrent Y130b Feed swing left
6 XJ7 GND Ground 6 XJ9 GND Ground
I/O9 VIO2 (ES, GK) 7 XJ7 I/O18 VIO3 (ES) 7 XJ9 /6.A2 AOCurrent Y190A Drill steel handler flow
8 XJ7 GND Ground 8 XJ9 /6.F2 GND Y190 Ground
I/O10 VIO2 (ES, GK) 9 XJ7 /5.A7 AOCurrent Y18a Drilling module rotation cw I/O19 VIO3 (ES) 9 XJ9
10 XJ7 /5.F7 GND Y18 Ground 10 XJ9 GND Ground
I/O11 VIO2 (ES, GK) 11 XJ7 /5.A7 AOCurrent Y18b Drilling module rotation ccw I/O20 VIO3 (ES) 11 XJ9 /6.A4 AOCurrent Y191 Drill steel handler pressure
12 XJ7 GND Ground 12 XJ9 /6.F4 GND Y191 Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ8 I/O21 VIO3 (ES) 1 XJ10
E 2 XJ8 2 XJ10 GND Ground E
3 XJ8 I/O22 VIO3 (ES) 3 XJ10
4 XJ8 4 XJ10 GND Ground
DIN27 5 XJ8 I/O23 VIO3 (ES) 5 XJ10
6 XJ8 GND Ground 6 XJ10 GND Ground
I/O12 VIO2 (ES, GK) 7 XJ8 I/O24 VIO3 (ES) 7 XJ10
8 XJ8 GND Y103 Ground 8 XJ10 GND Ground
I/O13 VIO2 (ES, GK) 9 XJ8 I/O25 VIO3 (ES) 9 XJ10
10 XJ8 GND Ground 10 XJ10 GND Ground
I/O14 VIO2 (ES, GK) 11 XJ8 I/O26 VIO3 (ES) 11 XJ10
12 XJ8 GND Ground 12 XJ10 GND Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 4 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BC : IO list +BC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Feed Unit Tilt down / Feed Unit Tilt up / Drilling module Drilling module
A Boom swing left Boom swing right Boom lift down Boom lift up Boom zoom out Boom zoom in backward forward rotation cw rotation ccw
A
Y20a Y20b Y26a Y26b Y101a Y101b Y132a Y132b Y18a Y18b
-BC1 -BC1 -BC1 -BC1 -BC1 -BC1 -BC1 -BC1 -BC1 -BC1
/4.C6 /4.C6 /4.C6 /4.C6 /4.C6 /4.C6 /4.D2 /4.D2 /4.D2 /4.E2
AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent
XJ6 1 XJ6 3 XJ6 7 XJ6 5 XJ6 11 XJ6 9 XJ7 5 XJ7 3 XJ7 9 XJ7 11
1 3 7 5 11 9 5 3 9 11
B 3 B
3
1
1
-WY20 -WY20 -WY26 -WY26 -WY101 -WY101 -WY132 -WY132 -WY18 -WY18
C C
-XY20A 1 -XY20B 1 -XY26A 1 -XY26B 1 -XY101A 1 -XY101B 1 -XY132A 1 -XY132B 1 -XY18A 1 -XY18B 1
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
Y20A A2
Y20B A2
Y26A A2
Y26B A2
Y101B A2
Y101A A2
Y132A A2
Y132B A2
Y18A A2
Y18B A2
2 2 2 2 2 2 2 2 2 2
D D
2
2
-WY20 -WY26 -WY101 -WY132 -WY18
E E
2 6 10 4 10
XJ6 2 XJ6 6 XJ6 10 XJ7 4 XJ7 10
GND GND GND GND GND
-BC1 -BC1 -BC1 -BC1 -BC1
/4.C6 /4.C6 /4.C6 /4.D2 /4.E2
Y20 Y26 Y101 Y132 Y18
Ground Ground Ground Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 5 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BC : Boom valves +BC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Drill steel handler
A Feed swing right Feed swing left flow Drill steel handler pressure BC Sensor supply
A
Y130a Y130b Y190A Y191
-BC1 -BC1 -BC1 -BC1 /4.B6 VIO3 (ES)
/4.D6 VIO2 (ES, GK) /4.D6 VIO2 (ES, GK) /4.D6 VIO3 (ES) /4.E6 VIO3 (ES) -BC1
AOCurrent AOCurrent AOCurrent AOCurrent DOSmallPower
XJ9 1 XJ9 5 XJ9 7 XJ9 11 XJ3 3
1 5 7 11 3
8
B
-X1 1 -BR1 -X1 1 B
GN
GN
YE
YE
-WB20AG1 -WB20BG1
1 3 1 3
BN
3
3
1
1
-WY130 -WY130 -WY190 -WY190 -WY191 -WB191P
1 3 1 3
GN
GN
YE
YE
C -WB20AG2 -WB20BG2 C
-XB191P A -XB20AG 1 3 -XB20BG 1 3
-XY130A 1 -XY130B 1 -XY190A 1 -XY190B 1 -XY191 1
A 1 3 5 1 3 5
A1 A1 A1 A1 A1 +Vcc -B20AG -B20BG
-B191P P
Y130A A2
Y130B A2
Y190A A2
Y190B A2
Y191 A2 I
400 bar
4-20 mA n.c. signal 2 4 2 4
2 2 2 2 2 B C
2 4 2 4
B C
D D
WH
WH
BN
BN
-WB20AG2 -WB20BG2
2 4 2 4
BU
2
3
-WY130 -WY190 -WY191 -WB191P 2 4 2 4
WH
WH
BN
BN
-WB20AG1 -WB20BG1
E E
2 8 12 12 1 2
XJ9 2 XJ9 8 XJ9 12 XJ3 12 XJ3 1 XJ3 2
GND GND GND AICurrent DIHighSide DIHighSide
-BC1 -BC1 -BC1 -BC1 -BC1 -BC1
/4.D6 /4.D6 /4.E6 /4.B6 VIO3 (ES) /4.A6 VIO3 (ES) /4.B6 VIO3 (ES)
Y130a/b Y190 Y191 B191P B20GA B20GB
Ground Ground Ground Drill steel handler Pressure Boom turn limit left Boom turn limit right
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 6 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BC : Boom valves +BC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+CQ
-W210B
A +CQ-X210BP:1 24V 1 -X1 8
BG01440200/4.A3 A
+CQ-X210BP:2 GND 2 -X1 3
BG01440200/4.A3
-W201
+CQ-XW201P:1 DC_VS 1 -X1 2
BG01440200/3.B2
+CQ-XW201P:5 GND 5 -X1 3
BG01440200/3.B3
+CQ-XW201P:6 GND 6 -X1 3
BG01440200/3.B3
B +CQ-XW201P:4 GND 4 -X1 3 B
BG01440200/3.B3
+CQ-XW201P:3 DC_BC_VIO3 3 -X1 7
BG01440200/3.B3
+CQ-XW201P:2 DC_VIO1_VIO2 2 -X1 6
BG01440200/3.B2
-W5501A -W5502A
+BC-X1:4 24V YE -X1 4 YE 24V +F2-B60G-X1:1
C
/3.B7 /8.C1 C
+BC-X1:5 GND GN -X1 5 GN GND +F2-B60G-X1:3
/3.C7 /8.C1
+BC-BC1-XJ4:4 CAN L BN BN CAN L +F2-B60G-X1:2
/3.B7 /8.C1
+BC-BC1-XJ4:2 CAN H WH WH CAN H +F2-B60G-X1:4
/3.C7 /8.C1
D D
-W5510A
RD 24V -W5510AS:3
1
/8.A1
-R1
GN GND -W5510AS:4
120 Ohm /8.A1
2
0.6 W
BN CAN L -W5510AS:2
/8.A1
WH CAN H -W5510AS:1
/8.B1
E E
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
ID1
BR1
VIO1
CAN1H
CAN1H
PGM
CAN2H
CAN2H
GND
ID2
ID3
ID4
BR2
VS
GND
GND
VIO2
GND
VIO3
GND
CAN1L
CAN1L
CAN2L
CAN2L
-DC1
/9.A1
XJ4 XJ5
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 7 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
DC : Power & can +DC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -W5510B A
-X1:3 GND 4 4 GN GND
/7.D8 /13.B1
-X1:8 24V 3 3 RD 24V
/7.D8 /13.A1
-DC1-XJ5:3 CAN L 2 2 BN CAN L
/7.D8 /13.A1
-DC1-XJ5:1 CAN H 1 1 WH CAN H
/7.E8 /13.A1
PE PE
B
To boom sensing BS B
-W5502A
-X1:4 24V YE
C
/7.C8 C
-X1:5 -B60G
X1
GND GN -B60G-X1
/7.C8 +F2
1
-DC1-XJ4:4 +V
1
CAN L BN 2
/7.C8 CAN_L
2
3
-DC1-XJ4:2 GND
3
CAN H WH 4
/7.C8 CAN_H
4
5
Shield
5
6
-B60G-X2
X2
x
D D
+F2 120ohm
y
2
z
3
3
4
4
5
5
6
Front carrier inclinometer
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 8 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
DC : Can out & carrier inclinometer +DC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 A
XJ4 XJ4 XJ5 XJ5 -DC1
/7.F2 /7.E3 /7.F4 /7.E5
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO0 VIO1 (ES,GK) 1 XJ1 DIO8 VIO3 (ES) 1 XJ3
DIO1 VIO1 (ES,GK) 2 XJ1 DIO9 VIO3 (ES) 2 XJ3
DIO2 VIO1 (ES,GK) 3 XJ1 DIO10 VIO3 (ES) 3 XJ3 /12.A1 DOSmallPower DC Sensor supply DC Sensor supply
DIO3 VIO1 (ES,GK) 4 XJ1 DIO11 VIO3 (ES) 4 XJ3
5 XJ1 GND Ground 5 XJ3 GND Ground
6 XJ1 GND Ground 6 XJ3 GND Ground
B B
7 XJ1 /12.A3 GND Ground 7 XJ3 GND Ground
8 XJ1 /12.F5 GND Ground 8 XJ3 GND Ground
AIN0 VIO3 (ES) 9 XJ1 /12.F2 AICurrent B5P Rotation pressure AIN8 9 XJ3
AIN1 VIO3 (ES) 10 XJ1 /12.F3 AICurrent B1P Percussion pressure AIN9 10 XJ3
AIN2 VIO3 (ES) 11 XJ1 /12.F3 AICurrent B10F Air flushing flow AIN10 11 XJ3
AIN3 VIO3 (ES) 12 XJ1 /12.F5 AICurrent B9F Water flow AIN11 12 XJ3
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO4 VIO2 (ES,GK) 1 XJ2 I/O0 VIO1 (ES,GK) 1 XJ6 /10.A2 AOCurrent Y5B Rotation clockwise
DIO5 VIO2 (ES,GK) 2 XJ2 2 XJ6 /10.F1 GND Y5 Ground
DIO6 VIO2 (ES,GK) 3 XJ2 I/O1 VIO1 (ES,GK) 3 XJ6 /10.A1 AOCurrent Y5A Rotation counterclockwise
DIO7 VIO2 (ES,GK) 4 XJ2 4 XJ6 GND Ground
C 5 XJ2 GND Ground I/O2 VIO1 (ES,GK) 5 XJ6 /10.A2 AOCurrent Y6 Rotation pressure C
6 XJ2 GND Ground 6 XJ6 /10.F2 GND Y6 Ground
7 XJ2 GND Ground I/O3 VIO1 (ES,GK) 7 XJ6 /10.A3 AOCurrent Y121 Percussion pressure
8 XJ2 GND Ground 8 XJ6 /10.F3 GND Y121 Ground
AIN4 9 XJ2 AICurrent I/O4 VIO1 (ES,GK) 9 XJ6 /10.A4 AOCurrent Y3A Feed forward
AIN5 VIO3 (ES) 10 XJ2 /12.F7 AICurrent B11P Feed Pressure 10 XJ6 /10.F4 GND Y3 Ground
AIN6 11 XJ2 I/O5 VIO1 (ES,GK) 11 XJ6 /10.A4 AOCurrent Y3B Feed backward
AIN7 12 XJ2 12 XJ6 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
I/O6 VIO1 (ES,GK) 1 XJ7 /10.A5 DOHighSideSwitching Y1 Percussion I/O15 VIO2 (ES,GK) 1 XJ9
2 XJ7 /10.F5 GND Y1 Ground 2 XJ9 GND Ground
I/O7 VIO1 (ES,GK) 3 XJ7 /10.A6 AOCurrent Y11 Feed Pressure I/O16 VIO2 (ES,GK) 3 XJ9 DOHighSideSwitching Y84 Bolt percussion (splitset option)
D D
4 XJ7 /10.F6 GND Y11 Ground 4 XJ9 /11.F4 GND Y84 Ground
I/O8 VIO1 (ES,GK) 5 XJ7 I/O17 VIO2 (ES,GK) 5 XJ9
6 XJ7 GND Ground 6 XJ9 GND Ground
I/O9 VIO2 (ES,GK) 7 XJ7 /10.A7 AOCurrent Y125 Stabilator Pressure Adjustment I/O18 VIO3 (ES) 7 XJ9
8 XJ7 /10.F7 GND Y125 Ground 8 XJ9 GND Ground
I/O10 VIO2 (ES,GK) 9 XJ7 /10.A7 DOHighSideSwitching Y126 Stabilator Pressure Off I/O19 VIO3 (ES) 9 XJ9 DIHighSide B126P Stabilator oil filter blocked
10 XJ7 /10.F7 GND Y126 Ground 10 XJ9 GND Ground
I/O11 VIO2 (ES,GK) 11 XJ7 I/O20 VIO3 (ES) 11 XJ9
12 XJ7 GND Ground 12 XJ9 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ8 I/O21 VIO3 (ES) 1 XJ10
E 2 XJ8 2 XJ10 GND Ground E
3 XJ8 I/O22 VIO3 (ES) 3 XJ10
4 XJ8 4 XJ10 GND
DIN27 5 XJ8 I/O23 VIO3 (ES) 5 XJ10
6 XJ8 6 XJ10 GND Ground
I/O12 VIO2 (ES,GK) 7 XJ8 I/O24 VIO3 (ES) 7 XJ10
8 XJ8 GND Ground 8 XJ10 GND Ground
I/O13 VIO2 (ES,GK) 9 XJ8 /11.A4 DOHighSideSwitching Y80 Bolt feed I/O25 VIO3 (ES) 9 XJ10
10 XJ8 GND Y80 Ground 10 XJ10 GND Ground
I/O14 VIO2 (ES,GK) 11 XJ8 DOHighSideSwitching Y82 Bolt rotation I/O26 VIO3 (ES) 11 XJ10
12 XJ8 GND Y82 Ground 12 XJ10 GND Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 9 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
DC : IO list +DC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Rotation Stabilator Pressure
A counterclockwise Rotation clockwise Rotation pressure Percussion pressure Feed forward Feed backward Percussion Feed Pressure Adjustment Stabilator Pressure Off
A
Y5A Y5B Y6 Y121 Y3A Y3B Y1 Y11 Y125 Y126
-DC1 -DC1 -DC1 -DC1 -DC1 -DC1 -DC1 -DC1 -DC1 -DC1
/9.C5 /9.C5 /9.C5 /9.C5 /9.C5 /9.C5 /9.D2 /9.D2 /9.D2 /9.D2
AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent AOCurrent DOHighSideSwitching AOCurrent AOCurrent DOHighSideSwitching
XJ6 3 XJ6 1 XJ6 5 XJ6 7 XJ6 9 XJ6 11 XJ7 1 XJ7 3 XJ7 7 XJ7 9
3 1 5 7 9 11 1 3 7 9
B B
BN
BN
BN
BN
BN
BN
3
3
1
1
-WY5 -WY5 -WY6 -WY121 -WY3 -WY3 -WY1 -WY11 -WY125 -WY126
C C
-XY5A 1 -XY5B 1 -XY6 1 -XY121 1 -XY3A 1 -XY3B 1 -XY1 1 -XY11 1 -XY125 1 -XY126 1
1 1 1 1 1 A
+F2 +F2 +F2 +F2 +F2 +F2 +F2 +F2
Y5A Y5B Y6 Y121 Y3A Y3B Y1 Y11 Y125 Y126
2 2 2 2 2 A
2 2 2 2 2 2 2 2 2 2
D D
BU
BU
BU
BU
BU
BU
2
-WY5 -WY6 -WY121 -WY3 -WY1 -WY11 -WY125 -WY126
E E
2 6 8 10 2 4 8 10
XJ6 2 XJ6 6 XJ6 8 XJ6 10 XJ7 2 XJ7 4 XJ7 8 XJ7 10
GND GND GND GND GND GND GND GND
-DC1 -DC1 -DC1 -DC1 -DC1 -DC1 -DC1 -DC1
/9.C5 /9.C5 /9.C5 /9.C5 /9.D2 /9.D2 /9.D2 /9.E2
Y5 Y6 Y121 Y3 Y1 Y11 Y125 Y126
Ground Ground Ground Ground Ground Ground Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 10 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
DC : Drilling valves +DC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Bolt feed
A
Y80 A
/9.F2
-DC1
DOHighSideSwitching
XJ8 9
1
-WY80A
B B
-WY80A.X1
1
-XWY80BP 1
BN
-WY80
BN
C C
-WY80X1 1
-Y80
-WY80X1 2
BU
BU
D D
-WY80
2/2
2/2
2
-WY80A
E E
4
XJ9 4
GND
-DC1
/9.D5
Y84
Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 11 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
DC : Bolting valves +DC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A DC Sensor supply Ground
A
DC Sensor supply
/9.B5 VIO3 (ES) -DC1
-DC1 /9.B2
DOSmallPower GND
XJ3 3 XJ1 7
3 7/12
8
B
-X1 1 -BR1 1 -BR1 1 -BR1 1 B
DC sensor supply
-XH8
WH
GN
YE
YE
1
1
-WB5P -WB1P -WB10F -WB9F -WB11P
C C
-XWB5P A -XWB1P A -XB11P A
-XB10F -XB9F
1 3 5 1 4 5
A A 1 3 A
+Vcc +Vcc + - 1 4 +Vcc
P P Vcc+ Usig P
-B5P -B1P -B10F -B11P
I I F I
-B9F
n.c. signal n.c. signal OUT1 OUT2 I n.c. signal
400 bar 400 bar 400 bar
B C B C 2 4 Isig GND B C
2 4 2 3
D D
B C B C B C
2 3
WH
GN
BN
BN
2
3
-WB5P -WB1P -WB10F -WB9F -WB11P
-XH5 -XH6 -XH7 -XH10
E E
9 10 11 12 8/12 10/12
10
XJ1 9 XJ1 10 XJ1 11 XJ1 12 XJ1 8 XJ2 10
AICurrent AICurrent AICurrent AICurrent GND AICurrent
-DC1 -DC1 -DC1 -DC1 /9.B2 -DC1
/9.B2 VIO3 (ES) /9.B2 VIO3 (ES) /9.B2 VIO3 (ES) /9.B2 VIO3 (ES) -DC1 /9.C2 VIO3 (ES)
B5P B1P B10F B9F B11P
Rotation pressure Percussion pressure Air flushing flow Water flow Ground Feed Pressure
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 12 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
DC : Drilling sensors +DC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+DC
A -W5510B -W5511A A
CAN H WH WH CAN H +FS-FS1-XJ6:4
/8.B8 /17.A1
CAN L BN BN CAN L +FS-FS1-XJ6:2
/8.A8 /17.A1
24V RD RD 24V +FS-FS1-XJ5:1
/8.A8 /17.A1
GND GN GN GND +FS-FS1-XJ5:6
/8.A8 /17.B1
B
From Drilling controller To feed sensing FS B
C C
D D
E E
1 6 2 3 4 5 1 6 5 6
XJ5 1 2 3 4 5 6 XJ6 1 2 3 4 5 6 XJ7 1 2 3 4 5 6 XJ8 1 2 3 4 5 6
BR1
ID1
PGM
CAN1H
CAN1H
CAN2H
VS
GND
GND
VS
GND
VS
VS
GND
GND
BR2
ID3
ID2
GND
Rx
Tx
CAN1L
CAN1L
CAN2L
-BS1 -BS1 -BS1 -BS1
/14.C2 /14.C3 /14.C3 /14.C4
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 13 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BS : CAN & POWER +BS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
C C
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
XJ5 XJ6 XJ7 XJ8 -BS1
/13.F3 /13.F4 /13.F5 /13.F6
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ1 /15.F1 RefH B20G Boom swing 1 XJ3 /16.F3 RefH B101G Boom zoom
2 XJ1 /15.F1 RefL B20G Boom swing 2 XJ3 /16.F3 RefL B101G Boom zoom
3 XJ1 /15.F2 SinH B20G Boom swing 3 XJ3 /16.F4 SinH B101G Boom zoom
4 XJ1 /15.F3 SinL B20G Boom swing 4 XJ3 /16.F5 SinL B101G Boom zoom
D D
5 XJ1 /15.F3 CosH B20G Boom swing 5 XJ3 /16.F5 CosH B101G Boom zoom
6 XJ1 /15.F4 CosL B20G Boom swing 6 XJ3 /16.F6 CosL B101G Boom zoom
7 XJ1 GND B20G Ground 7 XJ3 GND B101G Ground
8 XJ1 8 XJ3
9 XJ1 9 XJ3
10 XJ1 GND Ground 10 XJ3 GND Ground
11 XJ1 VREF Sensor supply 24V 500mA multifused 11 XJ3
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ2 /15.F5 RefH B26G Boom lift 1 XJ4 RefH Resolver 4
2 XJ2 /15.F5 RefL B26G Boom lift 2 XJ4 RefL Resolver 4
3 XJ2 /15.F6 SinH B26G Boom lift 3 XJ4 SinH Resolver 4
E 4 XJ2 /15.F7 SinL B26G Boom lift 4 XJ4 SinL Resolver 4 E
5 XJ2 /15.F7 CosH B26G Boom lift 5 XJ4 CosH Resolver 4
6 XJ2 /15.F8 CosL B26G Boom lift 6 XJ4 CosL Resolver 4
7 XJ2 GND B26G Ground 7 XJ4 GND Ground
8 XJ2 8 XJ4
9 XJ2 9 XJ4
10 XJ2 GND Ground 10 XJ4 GND Ground
11 XJ2 VIO Power supply for outputs 11 XJ4
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 14 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BS : IO list +BS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Boom swing Boom lift
-B20G refH refL sinH sinL cosH cosL -B26G refH refL sinH sinL cosH cosL
1 2 3 4 5 6 1 2 3 4 5 6
B B
WH
WH
GN
GN
GY
GY
YE
YE
BN
BN
PK
PK
-WB20G -WB26G
C C
D D
E E
1 2 3 4 5 6 1 2 3 4 5 6
XJ1 1 XJ1 2 XJ1 3 XJ1 4 XJ1 5 XJ1 6 XJ2 1 XJ2 2 XJ2 3 XJ2 Sin4 XJ2 5 XJ2 6
RefH RefL SinH SinL CosH CosL RefH RefL SinH CosH CosL
-BS1 -BS1 -BS1 -BS1 -BS1 -BS1 -BS1 -BS1 -BS1 -BS1 -BS1 -BS1
/14.D2 /14.D2 /14.D2 /14.D2 /14.D2 /14.D2 /14.E2 /14.E2 /14.E2 /14.E2 /14.E2 /14.E2
B20G B20G B20G B20G B20G B20G B26G B26G B26G B26G B26G B26G
Boom swing Boom swing Boom swing Boom swing Boom swing Boom swing Boom lift Boom lift Boom lift Boom lift Boom lift Boom lift
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 15 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BS : Boom and feed swing sensors +BS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A Boom zoom
A
-B101G refH refL sinH sinL cosH cosL
1 2 3 4 5 6
-XB101G 1 2 3 4 5 6/6
B B
WH
GN
GY
YE
BN
PK
-WB101G
C C
D D
E E
1 2 3 4 5 6
XJ3 1 XJ3 2 XJ3 3 XJ3 4 XJ3 5 XJ3 6
RefH RefL SinH SinL CosH CosL
-BS1 -BS1 -BS1 -BS1 -BS1 -BS1
/14.D5 /14.D5 /14.D5 /14.D5 /14.D5 /14.D5
B101G B101G B101G B101G B101G B101G
Boom zoom Boom zoom Boom zoom Boom zoom Boom zoom Boom zoom
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 16 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BS : Boom zoom sensor +BS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -W5511A -W5512A -W5512B A
+BS-BS1-XJ6:5 CAN H WH WH 1 1 WH CAN H +RC-RC1-XJ4:1
/13.A7 /21.A1
+BS-BS1-XJ6:3 CAN L BN BN 2 2 BN CAN L +RC-RC1-XJ4:3
/13.A7 /21.A1
+BS-BS1-XJ7:1 24V RD RD 3 3 RD 24V +RC-X1:2
/13.A7 /21.A1
+BS-BS1-XJ7:6 GND GN GN 4 4 GN GND +RC-X1:3
/13.B7 /21.B1
PE PE
B
From boom sensing BS
To rod controller RC B
C C
D D
E E
1 6 2 3 4 5 1 6 4 6
XJ5 1 2 3 4 5 6 XJ6 1 2 3 4 5 6 XJ7 1 2 3 4 5 6 XJ8 1 2 3 4 5 6
BR1
ID1
PGM
CAN1H
CAN1H
CAN2H
VS
GND
GND
VS
GND
VS
VS
GND
GND
BR2
ID3
ID2
GND
Rx
Tx
CAN1L
CAN1L
CAN2L
-FS1
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 17 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FS : CAN & POWER +FS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
C C
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
XJ5 XJ6 XJ7 XJ8 -FS1
/17.F3 /17.F4 /17.F5 /17.F6
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ1 /19.F5 RefH B132G Feed tilt 1 XJ3 /20.E3 RefH B18G Roll-over
2 XJ1 /19.F5 RefL B132G Feed tilt 2 XJ3 /20.E4 RefL B18G Roll-over
3 XJ1 /19.F6 SinH B132G Feed tilt 3 XJ3 /20.E4 SinH B18G Roll-over
4 XJ1 /19.F7 SinL B132G Feed tilt 4 XJ3 /20.E5 SinL B18G Roll-over
5 XJ1 /19.F7 CosH B132G Feed tilt 5 XJ3 /20.E5 CosH B18G Roll-over
D D
6 XJ1 /19.F8 CosL B132G Feed tilt 6 XJ3 /20.E6 CosL B18G Roll-over
7 XJ1 GND B132G Ground 7 XJ3 GND B18G Ground
8 XJ1 8 XJ3
9 XJ1 9 XJ3
10 XJ1 GND Ground 10 XJ3 GND Ground
11 XJ1 VREF Sensor supply 24V 500mA multifused 11 XJ3
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ2 /19.F1 RefH B130G Feed swing 1 XJ4 RefH Resolver 4
2 XJ2 /19.F1 RefL B130G Feed swing 2 XJ4 RefL Resolver 4
3 XJ2 /19.F2 SinH B130G Feed swing 3 XJ4 SinH Resolver 4
4 XJ2 /19.F3 SinL B130G Feed swing 4 XJ4 SinL Resolver 4
E 5 XJ2 /19.F3 CosH B130G Feed swing 5 XJ4 CosH Resolver 4 E
6 XJ2 /19.F4 CosL B130G Feed swing 6 XJ4 CosL Resolver 4
7 XJ2 GND B130G Ground 7 XJ4 GND Ground
8 XJ2 8 XJ4
9 XJ2 9 XJ4
10 XJ2 GND Ground 10 XJ4 GND Ground
11 XJ2 VIO Power supply for outputs 11 XJ4
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 18 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FS : IO list +FS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Feed swing Feed tilt
-B130G refH refL sinH sinL cosH cosL -B132G refH refL sinH sinL cosH cosL
+BS 1 2 3 4 5 6 1 2 3 4 5 6
B B
WH
WH
GN
GN
GY
GY
YE
YE
BN
BN
PK
PK
-WB130G -WB132G
C C
D D
E E
1 2 3 4 5 6 1 2 3 4 5 6
XJ2 1 XJ2 2 XJ2 3 XJ2 4 XJ2 5 XJ2 6 XJ1 1 XJ1 2 XJ1 3 XJ1 4 XJ1 5 XJ1 6
RefH RefL SinH SinL CosH CosL RefH RefL SinH SinL CosH CosL
-FS1 -FS1 -FS1 -FS1 -FS1 -FS1 -FS1 -FS1 -FS1 -FS1 -FS1 -FS1
/18.E2 /18.E2 /18.E2 /18.E2 /18.E2 /18.E2 /18.D2 /18.D2 /18.D2 /18.D2 /18.D2 /18.D2
B130G B130G B130G B130G B130G B130G B132G B132G B132G B132G B132G B132G
Feed swing Feed swing Feed swing Feed swing Feed swing Feed swing Feed tilt Feed tilt Feed tilt Feed tilt Feed tilt Feed tilt
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 19 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FS : Feed swing & tilt sensor +FS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
Roll-over sensor
-B18G refH refL sinH sinL cosH cosL
1 2 3 4 5 6
B B
WH
GN
GY
YE
BN
PK
-WB18G
C C
D D
1 2 3 4 5 6
E E
XJ3 1 XJ3 2 XJ3 3 XJ3 4 XJ3 5 XJ3 6
RefH RefL SinH SinL CosH CosL
-FS1 -FS1 -FS1 -FS1 -FS1 -FS1
/18.D5 /18.D5 /18.D5 /18.D5 /18.D5 /18.D5
B18G B18G B18G B18G B18G B18G
Roll-over Roll-over Roll-over Roll-over Roll-over Roll-over
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 20 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
FS : Roll-over sensor +FS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+FS
A
+FS-W5512BX1:1
-W5512B To bolting head sensing BHS A
CAN H WH
/17.A8
+FS-W5512BX1:2 CAN L BN
/17.A8
-W5513A
+FS-W5512BX1:3 24V RD -X1 2 -BR2 2 -BR2 2 YE 24V -BHS1-XJ6:1
/17.A8 /31.A1
+FS-W5512BX1:4 GND GN BN CAN L -BHS1-XJ6:2
/17.B8 /31.B1
-X1 3 -BR3 3 GN GND -BHS1-XJ6:6
/31.B1
WH CAN H -BHS1-XJ6:4
B /31.B1
From feed sensing FS B
GND -X1:3
/28.F1
C C
D D
4
2
3
1
1
E E
1 2 3 4 6 8 5 6 7 8 9 10 11
XJ4 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
ID1
BR1
VIO1
CAN1H
CAN1H
PGM
CAN2H
CAN2H
GND
ID2
ID3
ID4
BR2
VS
GND
GND
VIO2
GND
VIO3
GND
CAN1L
CAN1L
CAN2L
CAN2L
-RC1
/22.A1
XJ5
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 21 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
RC : CAN & POWER +RC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 A
XJ4 XJ4 XJ5 XJ5 -RC1
/21.F3 /21.E4 /21.F5 /21.E6
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO0 VIO1 1 XJ1 DIO8 VIO3 1 XJ3
DIO1 VIO3 2 XJ1 /29.F2 DIHighSide B68AG Bolt in jaws DIO9 VIO3 2 XJ3
DIO2 VIO3 3 XJ1 /30.F3 DIHighSide S805 Bolt cassette manual rotation button DIO10 VIO3 3 XJ3 /27.A1 DOSmallPower Sensor supply RC sensor supply
DIO3 VIO3 4 XJ1 /30.F5 DIHighSide S804 Resin hose feed manual feed button DIO11 VIO3 4 XJ3
5 XJ1 /29.F6 GND B58G Ground 5 XJ3 GND B151P Ground
6 XJ1 /28.E3 GND B80G Ground 6 XJ3 GND Ground
B B
7 XJ1 /29.F2 GND B68AG Ground 7 XJ3 GND Ground
8 XJ1 /28.E5 GND B3G Ground 8 XJ3 GND Ground
AIN0 VIO3 9 XJ1 /29.F5 AICurrent B58G Injection nozzle position AIN8 VIO3 9 XJ3 /27.F4 AICurrent B151P Front stinger pressure
AIN1 VIO3 10 XJ1 /28.E2 AICurrent B80G Bolting wrench position AIN9 10 XJ3
AIN2 11 XJ1 AIN10 11 XJ3
AIN3 VIO3 12 XJ1 /28.E6 AICurrent B3G Rock drill position AIN11 12 XJ3
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
DIO4 VIO2 1 XJ2 /28.B3 DOHighSideSwitching B80G Bolting wrench position set2 I/O0 VIO1 1 XJ6 /24.A3 DOHighSideSwitching Y74a Bolt head indexing valve 1
DIO5 VIO2 2 XJ2 /28.B2 DOHighSideSwitching B80G Bolting wrench position set1 2 XJ6 /24.F3 GND Y74 Ground
DIO6 VIO2 3 XJ2 /28.B5 DOHighSideSwitching B3G Rock drill position set2 I/O1 VIO1 3 XJ6 /24.A3 DOHighSideSwitching Y74b Bolt head indexing valve 2
DIO7 VIO2 4 XJ2 /28.B6 DOHighSideSwitching B3G Rock drill position set1 4 XJ6 GND Ground
C 5 XJ2 GND Ground I/O2 VIO1 5 XJ6 /23.A2 DOHighSideSwitching Y76b Bolt head indexing valve 4 C
6 XJ2 /29.F4 GND B70G Ground 6 XJ6 /23.F1 GND Y76 Ground
7 XJ2 /27.F2 GND B72G Ground I/O3 VIO1 7 XJ6 /23.A1 DOHighSideSwitching Y76a Bolt head indexing valve 3
8 XJ2 /27.F3 GND B64G Ground 8 XJ6 GND Ground
AIN4 VIO3 9 XJ2 /29.F7 AICurrent B7P Retainer centralizer pressure I/O4 VIO1 9 XJ6 /23.A3 DOHighSideSwitching Y70B Picking arms to cassette
AIN5 VIO3 10 XJ2 /27.F1 AICurrent B72G Bolt feed transfer 10 XJ6 /23.F3 GND Y70A Ground
AIN6 VIO3 11 XJ2 /27.F3 AICurrent B64G Drill feed transfer I/O5 VIO1 11 XJ6 /23.A3 DOHighSideSwitching Y70A Picking arms out from cassette
AIN7 VIO3 12 XJ2 /29.F4 AICurrent B70G Picking arms position 12 XJ6 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
I/O6 VIO1 1 XJ7 /23.A4 DOHighSideSwitching Y67 Bolt cassette rotation valve I/O15 VIO2 1 XJ9 /24.A5 DOHighSideSwitching Y60B Injection nozzle lift down
2 XJ7 /23.F4 GND Y67 Ground 2 XJ9 GND Ground
I/O7 VIO1 3 XJ7 /25.A1 DOHighSideSwitching Y71A Front picking arm to cassette I/O16 VIO2 3 XJ9 /24.A6 DOHighSideSwitching Y55A Resin hose feed backward
D D
4 XJ7 /25.F1 GND Y71 Ground 4 XJ9 /24.F6 GND Y55 Ground
I/O8 VIO1 5 XJ7 /23.A6 DOHighSideSwitching Y68B Bolt jaws open I/O17 VIO2 5 XJ9 /24.A7 DOHighSideSwitching Y55B Resin hose feed forward
6 XJ7 /23.F5 GND Y68A Ground 6 XJ9 GND Ground
I/O9 VIO2 7 XJ7 /23.A5 DOHighSideSwitching Y68A Bolt jaws close I/O18 VIO3 7 XJ9 /25.A2 DOHighSideSwitching Y71B Front picking arm from cassette
8 XJ7 GND Ground 8 XJ9 GND Ground
I/O10 VIO2 9 XJ7 /23.A7 DOHighSideSwitching Y7B Open retainer I/O19 VIO3 9 XJ9 /25.A3 DOHighSideSwitching Y69A Front bolt jaw close
10 XJ7 /23.F6 GND Y7 Ground 10 XJ9 GND Ground
I/O11 VIO2 11 XJ7 /23.A6 DOHighSideSwitching Y7A Close retainer I/O20 VIO3 11 XJ9 /24.A2 AOEnergySaveDO Y151B Front stinger in
12 XJ7 GND Ground 12 XJ9 GND Ground
Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use Ad I/O Group Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ8 I/O21 VIO3 1 XJ10 /24.A1 AOEnergySaveDO Y151A Front stinger out
E 2 XJ8 2 XJ10 /24.F1 GND Y151 Ground E
3 XJ8 I/O22 VIO3 3 XJ10 /26.A5 DOHighSideSwitching Y64A Drill feed unit backward
4 XJ8 4 XJ10 /26.F5 Ground Y64 Ground
DIN27 VIO3 5 XJ8 /30.F7 DIHighSide B56G CGU piston sensor I/O23 VIO3 5 XJ10 /26.A6 DOHighSideSwitching Y64B Drill feed unit forward
6 XJ8 /30.F7 GND Ground 6 XJ10 Ground Ground
I/O12 VIO2 7 XJ8 /26.A1 DOHighSideSwitching Y58A Injection nozzle forward I/O24 VIO3 7 XJ10 /26.A3 DOHighSideSwitching Y72A Bolt feed unit backward
8 XJ8 /26.F1 GND Y58 Ground 8 XJ10 /26.F3 Ground Y72 Ground
I/O13 VIO2 9 XJ8 /26.A2 DOHighSideSwitching Y58B Injection nozzle backward I/O25 VIO3 9 XJ10 /26.A4 DOHighSideSwitching Y72B Bolt feed unit forward
10 XJ8 GND Ground 10 XJ10 GND Ground
I/O14 VIO2 11 XJ8 /24.A4 DOHighSideSwitching Y60A Injection nozzle lift up I/O26 VIO3 11 XJ10 /25.A4 DOHighSideSwitching Y69B Front bolt jaw open
12 XJ8 /24.F4 GND Y60 Ground 12 XJ10 /25.F3 GND Y69 Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 22 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
RC : IO list +RC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Bolt head indexing Bolt head Picking arms out Picking arms to
A valve 3 indexing valve 4 from cassette cassette Bolt cassette rotation valve Bolt jaws close Bolt jaws open Close retainer Open retainer
A
Y76a Y76b Y70A Y70B Y67 Y68A Y68B Y7A Y7B
-RC1 -RC1 -RC1 -RC1 -RC1 -RC1 -RC1 -RC1 -RC1
/22.C5 /22.C5 /22.C5 /22.C5 /22.D2 /22.D2 /22.D2 /22.E2 /22.D2
DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching
XJ6 7 XJ6 5 XJ6 11 XJ6 9 XJ7 1 XJ7 7 XJ7 5 XJ7 11 XJ7 9
7 5 11 9 1 7 5 11 9
B B
BN
BN
BN
BN
BN
BK
BK
BK
BK
-WY76 -WY76 -WY70 -WY70 -WY67 -WY68 -WY68 -WY7 -WY7
C C
-XY76A 1 -XY76B 1 -XY70A 1 -XY70B 1 -XY67 1 -XY68A 1 -XY68B 1 -XY7A 1 -XY7B 1
D D
-XY76A 2 -XY76B 2 -XY70A 2 -XY70B 2 -XY67 2 -XY68A 2 -XY68B -XY7A 2 -XY7B 2
BU
BU
BU
BU
BU
-WY76 -WY70 -WY67 -WY68 -WY7
E E
6 10 2 6 10
XJ6 6 XJ6 10 XJ7 2 XJ7 6 XJ7 10
GND GND GND GND GND
-RC1 -RC1 -RC1 -RC1 -RC1
/22.C5 /22.C5 /22.D2 /22.D2 /22.E2
Y76 Y70A Y67 Y68A Y7
Ground Ground Ground Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 23 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
RC : Rod handling valves +RC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Bolt head indexing Bolt head indexing Injection nozzle Injection nozzle lift Resin hose feed Resin hose feed
A Front stinger out Front stinger in valve 1 valve 2 lift up down backward forward
A
Y151A Y151B Y74a Y74b Y60A Y60B Y55A Y55B
-RC1 -RC1 /22.C5 /22.C5 -RC1 -RC1 -RC1 /22.D5
/22.E5 /22.E5 -RC1 -RC1 /22.F2 /22.D5 /22.D5 -RC1
AOEnergySaveDO AOEnergySaveDO DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching
XJ10 1 XJ9 11 XJ6 1 XJ6 3 XJ8 11 XJ9 1 XJ9 3 XJ9 5
1 11 1 3 11 1 3 5
B B
BN
BN
BN
BN
BK
BK
BK
BK
-WY151 -WY151 -WY74 -WY74 -WY60 -WY60 -WY55 -WY55
C C
BN
BK
-XY151A 1 -XY151B 1 -XY74A 1 -XY74B 1 -XY60A 1 -XY60B 1 -XY55A 1 -XY55B 1
D D
-XY151A 2 -XY151B 2 -XY74A 2 -XY74B 2 -XY60A 2 -XY60B 2 -XY55A 2 -XY55B 2
BU
BU
BU
BU
-WY151 -WY74 -WY60 -WY55
E E
2 2 12 4
XJ10 2 XJ6 2 XJ8 12 XJ9 4
GND GND GND GND
-RC1 -RC1 -RC1 -RC1
/22.E5 /22.C5 /22.F2 /22.D5
Y151 Y74 Y60 Y55
Ground Ground Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 24 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
RC : Rod handling valves +RC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Front picking arm to Front picking arm from
cassette cassette Front bolt jaw close Front bolt jaw open
A
Y71A Y71B Y69A Y69B A
-RC1 /22.D5 /22.D5 -RC1
/22.D2 -RC1 -RC1 /22.F5
DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching
XJ7 3 XJ9 7 XJ9 9 XJ10 11
3 7 9 11
B B
BN
BN
BK
BK
-WY71 -WY71 -WY69 -WY69
C C
-XY71A 1 -XY71B 1 -XY69A 1 -XY69B 1
-XY71A 2 -XY71B 2 -XY69A 2 -XY69B 2
D D
BU
BU
-WY71 -WY69
E E
4 12
XJ7 4 XJ10 12
GND GND
-RC1 -RC1
/22.D2 /22.F5
Y71 Y69
Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 25 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
RC : Bolt handling valves +RC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Injection nozzle Injection nozzle Bolt feed unit Bolt feed unit
forward backward backward forward Drill feed unit backward Drill feed unit forward
A
Y58A Y58B Y72A Y72B Y64A Y64B A
/22.E2 /22.F2 /22.E5 /22.F5 /22.E5 /22.E5
-RC1 -RC1 -RC1 -RC1 -RC1 -RC1
DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching
XJ8 7 XJ8 9 XJ10 7 XJ10 9 XJ10 3 XJ10 5
7 9 7 9 3 5
B B
BN
BN
BN
BK
BK
BK
-WY58 -WY58 -WY72 -WY72 -WY64 -WY64
C C
-XY58A 1 -XY58B 1 -XY72A 1 -XY72B 1 -XY64A 1 -XY64B 1
-XY58A 2 -XY58B 2 -XY72A 2 -XY72B 2 -XY64A 2 -XY64B 2
D D
BU
BU
BU
-WY58 -WY72 -WY64
E E
8 8 4
XJ8 8 XJ10 8 XJ10 4
GND Ground Ground
-RC1 -RC1 -RC1
/22.F2 /22.F5 /22.E5
Y58 Y72 Y64
Ground Ground Ground
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 26 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
RC : Injection & feed valves +RC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
RC sensor supply
Sensor supply
A A
/22.B5 VIO3
-RC1
DOSmallPower
XJ3 3
3
8
-X1 1 -BR1 -X1 1 -BR1 -X1 1 -BR1 RC sensor supply -X1:1
/28.A1
B B
BN
BN
1
-WB72G -WB64G -WB151P
C C
-WB72G -WB64G
1 1
-XB151P A
BN BN A B
Vcc Vcc +Vcc n.c.
-B72G -B64G -B151P P
I I I
4-20 mA 4-20 mA 400 bar
Signal GND Signal GND 4-20 mA signal
GN WH GN WH C
D D
C
2 3 2 3
WH
WH
BU
BU
3
-WB72G -WB64G -WB151P
E E
10 7 11 8 9
XJ2 10 XJ2 7 XJ2 11 XJ2 8 XJ3 9
AICurrent GND AICurrent GND AICurrent
-RC1 -RC1 -RC1 -RC1 -RC1
/22.C2 VIO3 /22.C2 /22.C2 VIO3 /22.C2 /22.B5 VIO3
B72G B72G B64G B64G B151P
Bolt feed transfer Ground Drill feed transfer Ground Front stinger pressure
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 27 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
RC : Feed and stinger sensors +RC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A -X1:1 RC sensor supply -X1 1 -BR1 RC sensor supply -X1:1
/27.B7 /29.A1 A
Bolting wrench Bolting wrench Rock drill Rock drill
position set1 position set2 position set2 position set1
B80G B80G B3G B3G
-RC1 -RC1 -RC1 -RC1
/22.C2 /22.C2 /22.C2 /22.C2
DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching DOHighSideSwitching
XJ2 2 XJ2 1 XJ2 3 XJ2 4
B B
2 1 3 4
WH
WH
GY
GY
BK
BK
-WB80G -WB3G
Set1
Set1
5
5
C C
5
5
Set2
Set2
4
4
4
4
GND
GND
3
3
3
2
Vs
Vs
2
2
Out
Out
1
1
1
1
-XB80G
-XB3G
-B80G
-B3G
D D
BU
BN
BN
BU
-WB3G
-WB80G
10 6 8 12
E E
XJ1 10 XJ1 6 XJ1 8 XJ1 12
AICurrent GND GND AICurrent
-RC1 -RC1 -RC1 -RC1
/22.B2 VIO3 /22.B2 /22.B2 /22.B2 VIO3
B80G B80G B3G B3G
Bolting wrench Ground Ground Rock drill
position position
-X1:3 GND -X1 3 BR -X1 3
/21.C8
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 28 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
RC : Bolting wrench & rock drill position +RC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-X1:1 -BR1 -X1 1 -BR1 1 -BR1 -X1 1 -BR1
-X1:1
/28.A8 /30.A1
RC sensor supply RC sensor supply
B B
WH
BN
BN
BN
1
-WB68AG -WB70G -WB58G -WB7P
-WB70G -WB58G
1 1
C -WB68AG C
1 2 -XB7P A
1 3 BN BN A
+ - Vcc Vcc +Vcc
-B68AG
-B70G -B58G -B7P P
I I I
4-20 mA 4-20 mA 400 bar
n.c. NO Signal GND Signal GND 4-20 mA n.c. signal
2 4 GN WH GN WH B C
3 4 B C
2 3 2 3
D D
WH
WH
BU
BU
BU
BK
3
-WB68AG -WB70G -WB58G -WB7P
E E
7 2
-XH4
12 6 9 5 9
XJ1 7 XJ1 2
GND DIHighSide XJ2 12 XJ2 6 XJ1 9 XJ1 5 XJ2 9
-RC1 -RC1 AICurrent GND AICurrent GND AICurrent
/22.B2 /22.B2 VIO3 -RC1 -RC1 -RC1 -RC1 -RC1
B68AG B68AG /22.D2 VIO3 /22.C2 /22.B2 VIO3 /22.B2 /22.C2 VIO3
B70G B70G B58G B58G B7P
Ground Bolt in jaws
Picking arms position Ground Injection nozzle position Ground Retainer centralizer
pressure
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 29 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
RC : Rod handling sensors +RC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
-X1:1 RC sensor supply -BR1 -X1 1
/29.A8
B B
BN
2
1
1
-WS805 -WS806 -WS804 -WB56G
C C
-WB56G
1 3
If the machine doesn't have button S806, + -
+CB1
wire WS805:2 is connected to XJ1:3. -B56G
13 21 13 21 13 21
PNP
-S805 -S806 -S804 NO N.C
14 22 14 22 14 22
2 4
D D
WH
BU
BK
2
2
-WS806 -WS804 -WB56G -WB56G
E E
3 4 5 6
XJ1 3 XJ1 4 XJ8 5 XJ8 6
DIHighSide DIHighSide DIHighSide GND
-RC1 -RC1 -RC1 -RC1
/22.B2 VIO3 /22.B2 VIO3 /22.E2 VIO3 /22.E2
S805 S804 B56G
Bolt cassette manual Resin hose feed CGU piston sensor Ground
rotation button manual feed button
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 30 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
RC : Bolt cassette & resin hose feed buttons +RC
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A From rod controller RC A
-W5513A
+RC-X1:2 24V YE
/21.A8
+RC-RC1-XJ4:4 CAN L BN
/21.B8
+RC-X1:3 GND GN
/21.B8
+RC-RC1-XJ4:2 CAN H WH
B /21.B8
B
C C
D D
120R
-R1
2
E E
1 2 3 4 5 6 1 10
XJ5 1 2 3 4 5 6 XJ6 1 2 3 4 5 6 XJ7 1 2 3 4 5 6 XJ2 10 XJ8 1 2 3 4 5 6
VIO
BR1
ID1
PGM
CAN1H
CAN1H
CAN2H
VS
GND
GND
VS
GND
VS
VS
GND
GND
BR2
ID3
ID2
GND
Rx
Tx
CAN1L
CAN1L
CAN2L
-BHS1
-BHS1 /32.F2
Power supply for outputs
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 31 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BHS : CAN & POWER +BHS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
A A
B B
C C
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
XJ5 XJ6 XJ7 XJ8 -BHS1
/31.F3 /31.F4 /31.F5 /31.F7
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ1 /34.F1 RefH B74G Bolting head indexing 1 XJ3 /33.F5 RefH B55G Resin hose feed
2 XJ1 /34.F1 RefL B74G Bolting head indexing 2 XJ3 /33.F6 RefL B55G Resin hose feed
3 XJ1 /34.F2 SinH B74G Bolting head indexing 3 XJ3 /33.F6 SinH B55G Resin hose feed
4 XJ1 /34.F2 SinL B74G Bolting head indexing 4 XJ3 /33.F7 SinL B55G Resin hose feed
D D
5 XJ1 /34.F3 CosH B74G Bolting head indexing 5 XJ3 /33.F7 CosH B55G Resin hose feed
6 XJ1 /34.F3 CosL B74G Bolting head indexing 6 XJ3 /33.F8 CosL B55G Resin hose feed
7 XJ1 GND Ground 7 XJ3 GND B55G Ground
8 XJ1 8 XJ3 /34.A3 DOSmallPower B71/74G Sensor supply B71/74G
9 XJ1 /34.F4 GND Ground 9 XJ3 GND Ground
10 XJ1 /33.A3 VREF B67/55G Sensor supply 24V 500mA multifused 10 XJ3
11 XJ1 /34.F4 AICurrent B74G Bolting head indexing 11 XJ3 /33.F5 AICurrent B55G Resin hose feed
Pin Conn Ref I/O Type I/O Name Sensor / use Pin Conn Ref I/O Type I/O Name Sensor / use
1 XJ2 /33.F1 RefH B67G Bolt cassette rotation 1 XJ4 /34.F5 RefH B71G Front picking arm position
2 XJ2 /33.F1 RefL B67G Bolt cassette rotation 2 XJ4 /34.F6 RefL B71G Front picking arm position
3 XJ2 /33.F2 SinH B67G Bolt cassette rotation 3 XJ4 /34.F6 SinH B71G Front picking arm position
E 4 XJ2 /33.F2 SinL B67G Bolt cassette rotation 4 XJ4 /34.F7 SinL B71G Front picking arm position E
5 XJ2 /33.F3 CosH B67G Bolt cassette rotation 5 XJ4 /34.F7 CosH B71G Front picking arm position
6 XJ2 /33.F3 CosL B67G Bolt cassette rotation 6 XJ4 /34.F8 CosL B71G Front picking arm position
7 XJ2 GND Ground 7 XJ4 GND Ground
8 XJ2 8 XJ4
9 XJ2 /33.F4 GND Ground 9 XJ4 GND Ground
10 XJ2 /31.F6 VIO Power supply for outputs 10 XJ4
11 XJ2 /33.F4 AICurrent B67G Bolt cassette rotation 11 XJ4 /34.F5 AICurrent B71G Front picking arm position
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 32 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BHS : IO list +BHS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B67G and B55G sensors have resolver and mA (AICurrent) sensors as alternatives
A A
Sensor supply 24V
500mA multifused
B67/55G
Bolt cassette rotation Resin hose feed
-BHS1
/32.D2
-B67G refH refL sinH sinL cosH cosL VREF -B55G refH refL sinH sinL cosH cosL
1 2 3 4 5 6 XJ1 10 1 2 3 4 5 6
10
B B
2
-WB67G -WB55G
2 5 2 5
WHRD
WHRD
WHBK
WHBK
2 5 2 5
RD
RD
C
YE
YE
BU
BU
BK
BK
C
Vs1 Vs2 Vs1 Vs2
-WB67G HALL HALL -WB55G
-B67G X
-B55G X
GND1 Out1 GND2 Out2 GND1 Out1 GND2 Out2
1 3 4 6 1 3 4 6
1 3 4 6 1 3 4 6
3
1
1
D -WB67G -WB55G
D
E E
1 2 3 4 5 6 11 9 11 1 2 3 4 5 6
XJ2 1 XJ2 2 XJ2 3 XJ2 4 XJ2 5 XJ2 6 XJ2 11 XJ2 9 XJ3 11 XJ3 1 XJ3 2 XJ3 3 XJ3 4 XJ3 5 XJ3 6
RefH RefL SinH SinL CosH CosL AICurrent GND AICurrent RefH RefL SinH SinL CosH CosL
-BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1
/32.E2 /32.E2 /32.E2 /32.E2 /32.E2 /32.E2 /32.F2 4-20mA /32.E2 /32.E5 4-20mA /32.D5 /32.D5 /32.D5 /32.D5 /32.D5 /32.D5
B67G B67G B67G B67G B67G B67G B67G B55G B55G B55G B55G B55G B55G B55G
Bolt cassette rotation Bolt cassette Ground Resin hose feed Resin hose feed
rotation
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 33 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BHS : Bolt cassette & resin hose feed sensor +BHS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
B74G and B71G sensors have resolver and mA (AICurrent) sensors as alternatives
A A
Sensor supply B71/74G
B71/74G
Bolting head indexing Front picking arm position
-BHS1
/32.D5
-B74G refH refL sinH sinL cosH cosL DOSmallPower -B71G refH refL sinH sinL cosH cosL
1 2 3 4 5 6 XJ3 8 1 2 3 4 5 6
B B
2
-WB74G -WB71G
2 5 2 5
WHRD
WHRD
WHBK
WHBK
2 5 2 5
RD
RD
C
YE
YE
BU
BU
BK
BK
C
Vs1 Vs2 Vs1 Vs2
-WB74G HALL HALL -WB71G
-B74G X
-B71G X
GND1 Out1 GND2 Out2 GND1 Out1 GND2 Out2
1 3 4 6 1 3 4 6
1 3 4 6 1 3 4 6
3
1
1
D -WB74G -WB71G
D
E E
1 2 3 4 5 6 11 9 11 1 2 3 4 5 6
XJ1 1 XJ1 2 XJ1 3 XJ1 4 XJ1 5 XJ1 6 XJ1 11 XJ1 9 XJ4 11 XJ4 1 XJ4 2 XJ4 3 XJ4 4 XJ4 5 XJ4 6
RefH RefL SinH SinL CosH CosL AICurrent GND AICurrent RefH RefL SinH SinL CosH CosL
-BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1 -BHS1
/32.D2 /32.D2 /32.D2 /32.D2 /32.D2 /32.D2 /32.E2 4-20mA /32.D2 /32.F5 4-20mA /32.E5 /32.E5 /32.E5 /32.E5 /32.E5 /32.E5
B74G B74G B74G B74G B74G B74G B74G B71G B71G B71G B71G B71G B71G B71G
Bolting head indexing Bolting head Ground Front picking Front picking arm position
indexing arm position
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440199 G 34 34
This document is our property and shall not DS412i(E) / DS512i Boom and drilling Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
BHS : Bolting head & front picking arm sensors +BHS
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
CONTENT LIST
A A
SHEET DESCRIPTION 1 DESCRIPTION 2 MODIFICATION DATE MODIFIER MODIFICATION HISTORY
1 DS412i / DS512i Cabling diagrams Content List
2 DS412i / DS512i Cabling diagrams Revision history
3 DS412i / DS512i Cabling diagrams Machine locations
4 DS412i / DS512i Cabling diagrams CAN cabling diagram
5 DS412i / DS512i Cabling diagrams Front carrier cabling diagram
6 DS412i / DS512i Cabling diagrams Boom and drilling cabling diagram
7 DS412i / DS512i Cabling diagrams EC / Access detector cabling diagram
B 8 DS412i / DS512i Cabling diagrams Main switchgear cabling diagram
B
9 DS412i / DS512i Cabling diagrams Vehicle controller cabling diagram
10 DS412i / DS512i Cabling diagrams Automatic resin unit
11 DS412i / DS512i Cabling diagrams SB93RSH controller
12 DS412i / DS512i Cabling diagrams Dafo forrex fire suppression
13 DS412i / DS512i Cabling diagrams Drilling module sensors
14 DS412i / DS512i Cabling diagrams Drilling module sensors
15 DS412i / DS512i Cabling diagrams CAN node ID table
C C
D D
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440197 D 1 15
This document is our property and shall not DS412i / DS512i Cabling diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Content List
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
Revision history
A Date Updated by Change description Sheet(s) Rev. A
22.11.2019 VRi Original A
25.6.2020 SaKo Updated B
23.11.2020 TTa CAN cabling diagram updated 4 C
25.3.2021 TTa CAN cabling diagram updated, Boom and drilling cabling diagram updated 4,6 D
B B
C C
D
D
E E
F F
G G
Created by Approved by Date of issue
fl6025
Name
Circuit, Electric
Description 1
DS412i / DS512i Cabling diagrams
Description 2
Revision history
ID Revision
Copyright ©
H BG01440197 D H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 2 15
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
B B
C C
D
D
E E
F F
G G
Created by Approved by Date of issue
fl6025
Name
Circuit, Electric
Description 1
DS412i / DS512i Cabling diagrams
Description 2
Machine locations
ID Revision
Copyright ©
H BG01440197 D H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 3 15
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A A
CABIN
+CQ
X/W550 X/W500 X/W518 X/W570
B B
-W5500B -W5006B -W5106B -W5201B
BOOM FRONT CARRIER REAR CARRIER
C C
HST DRIVELINE TIER 3 / 4F
-W5510B
D +AC +ECM D
+BS
HST
+FC +VC
-CAN -ECM-XJ2
-W5201C
E E
-W5511A
-W5202A
F F
+FS
CEMENT MIXER
G G
+CMC +LWC +CMP
-W5010 -W5007A -W5113
-W5501A
DRILLING
H
-W5114 -W5115A H
CAN in
+DC +BC +SLU
-W5512A
-W5110
CAN out END CONTROLLER
-W5008A
J
-W5110 J
-W5510A +EC
-W5512B
-W5112
-W5008B
+RC
K K
+ARC
-W5510B -W5502A
L -W5513A -W5009A -W5112 L
+B60G
MAIN SWITCHGEAR
M
M
+BHS +SHC -W5009B +MC / MS
120R
-MC-XJ7
-B60G-X2
N N
PROXIMITY DETECTION
SYSTEM CONTROLLER
P
Created by Approved by Date of issue P
fl6025
+PDSC
Name Circuit, Electric
Description 1 DS412i / DS512i Cabling diagrams
Q Description 2 CAN cabling diagram Q
ID Revision
Copyright ©
BG01440197 D
Size Sheet
This document is our property
and shall not without our permission A0 4 15
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be altered, copied, used for R
manufacturing or communicated Function Location
to any other person or company.
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1
+F2
+M1
+SLU
2
2
-B923L -WB923L
-XB923L
+DC
3
3
-1B127P2 -1WB127 Feed Pressure sensor -XB11P -WB11P
-1XB127P
Water flow -XB9F -WB9F
4
4
Air flushing flow -XB10F -WB10F
-X204S
-V3.R-2Y127 -1-2WY127
Percussion pressure sensor -XWB1P -WB1P
-1-2XY127
-V3.L-1Y127 Rotation pressure sensor -XWB5P -WB5P
-W210B
5
5
SHANK LUBRICATION UNIT
-WY129X3 -WY129 2
-1Y277
6
6
-1B277F -1W227 PWR
-1XY277
Percussion -XY1 -WY1
DRILLING CONTROLLER
7
7
Feed backward -XY3B
Feed forward -XY3A -WY3
Rotation counterclockwise -XY5B
Rotation clockwise -XY5A -WY5
8
8
+E2
Rotation pressure -XY6 -WY6
Feed Pressure -XY11 -WY11
CAN CABLING DIAGRAM
+CGU
Percussion pressure -XY121 -WY121
9
9
-W210A
Stabilator Pressure Adjustment -XY125 -WY125
+CQ
Stabilator Pressure Off -XY126 -WY126
-W204A,-W401A
-X56S
10
10
-WH401B
+F1
CENTRAL GREASING UNIT
11
11
-X401A
+FC
Front jack left extended -B169S
Front jack right extended -B169S
12
12
Front carrier jack right piston side pressure -XB633P
-X210AP
Front carrier jack right rod side pressure -XB632P
CABIN
Front carrier jack left piston side pressure -XB631P
-W210A
Front carrier jack left rod side pressure -XB630P -WH105
CAN CABLING DIAGRAM
-XH105P
13
13
Safety cabin/canopy up -Y148B
Safety cabin/canopy down -Y148A
Front carrier jack right down
PWR
-Y140B
-X200AP
Front carrier jack right up -Y140A
-W203
-W200
Front carrier jack left down
FRONT CONTROLLER
-Y142B
14
14
Front carrier jack left up -Y142A
Front jacks retract -Y169A
Front jacks extension -Y169B -WH102
-XH102P
Boom 1 Air flushing -Y10
15
15
Windshield / Camera washer -Y506
Bolting head washing -Y117
Boom 1 Water-air mist -Y210
CAN CABLING DIAGRAM
16
Boom 1 Water flushing
16
-Y9B
Boom 1 Water flushing -Y9A
+F2
17
17
+BC
Drill steel handler Pressure -XB191P -WB191P
18
18
-WB20AG2 -WB20AG1
Name
Boom turn limit left -XB20AG
fl6025
Boom turn limit right -XB20BG -WB20BG2 -WB20BG1
Created by
Description 1
Description 2
Feed swing right -XY130A
Feed swing left -XY130B -WY130
19
19
Copyright ©
Drill steel handler flow -XY190A
Not used -XY190B -WY190
Drill steel handler -XY191 -WY191
20
20
Approved by
Boom swing left -XY20A
Boom swing right -XY20B -WY20
PWR
-W202
Boom Lift Down -XY26A
Circuit, Electric
Boom Lift Up -XY26B -WY26
BOOM CONTROLLER
21
21
be altered, copied, used for
Boom zoom out -XY101A
This document is our property
manufacturing or communicated
to any other person or company.
Boom zoom in -XY101B -WY101
and shall not without our permission
Feed Unit Tilt up / forward -XY132A
Date of issue
-WY132
ID
Feed Unit Tilt down / backward -XY132B
22
22
Drilling module rotation cw -XY18A
Front carrier cabling diagram
Drilling module rotation ccw -XY18B -WY18
+SHC
A0
DS412i / DS512i Cabling diagrams
PWR
PWR
Size
CAN CABLING DIAGRAM
23
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Function Location
Revision
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1
1
+D2
+B2
+RC
+BS
2
2
Resin hose feed manual feed button -S804 -WS804
Bolt cassette manual rotation button -S805 -WS805
3
3
Bolt cassette manual rotation button -S806 -WS806 Boom swing sensor -B20G -WB20G
CONTROL INPUTS
Boom lift sensor -B26G -WB26G
Retainer centralizer pressure -XB7P -WB7P
4
4
Boom zoom sensor -XB101G -WB101G
SENSOR INPUTS
Front stinger pressure -XB151P -WB151P
CAN CABLING DIAGRAM
Bolt feed transfer -WB72G -WB72G
Rock drill position -XB3G -WB3G
Bolting wrench position -XB80G -WB80G
5
5
Bolt in jaws -WB68AG -WB68AG
Picking arms position -WB70G -WB70G
SENSOR INPUTS
CGU piston sensor -WB56G -WB56G
Injection nozzle position -WB58G -WB58G
6
6
Drill feed transfer -WB64G -WB64G
Front picking arm from cassette -XY71B
Front picking arm to cassette -XY71A -WY71
7
7
Bolt feed unit backward -XY72B
Bolt feed unit forward -XY72A -WY72
Injection nozzle backward -XY58B
Injection nozzle forward -XY58A -WY58
8
8
Resin hose feed backward -XY55B
Resin hose feed forward -XY55A -WY55
Injection nozzle lift down -XY60B
Injection nozzle lift up -XY60A -WY60
9
9
Bolt head indexing valve 2 -XY74B
+FS
Bolt head indexing valve 1 -XY74A -WY74
Front stinger in -XY151B
Front stinger out -XY151A -WY151
10
10
Open retainer -XY7B
Close retainer -XY7A -WY7
Feed swing sensor -B130G -WB130G
Bolt jaws open -XY68B
VALVE OUTPUTS
Bolt jaws close -XY68A -WY68
Roll-over sensor -B18G -WB18G
11
11
Picking arms to cassette -XY70B
Picking arms out from cassette -XY70A -WY70
SENSOR INPUTS
Feed tilt sensor -B132G -WB132G
Bolt head indexing valve 4 -XY76B
Bolt head indexing valve 3 -XY76A -WY76
12
12
Drill feed unit forward -XY64B
Drill feed unit backward -XY64A -WY64
Front bolt jaw open -XY69B
Front bolt jaw close -XY69A -WY69
13
13
Bolt cassette rotation valve -XY67 -WY67
+BHS
14
14
Bolt cassette rotation sensor -B67G -WB67G
15
15
Resin hose feed sensor -B55G -WB55G
Bolting head indexing sensor -B74G -WB74G
16
16
SENSOR INPUTS
Front picking arm position sensor -B71G -WB71G
17
17
18
18
Name
fl6025
Created by
Description 1
Description 2
19
19
Copyright ©
20
20
Approved by
Circuit, Electric
21
21
be altered, copied, used for
This document is our property
manufacturing or communicated
to any other person or company.
and shall not without our permission
Date of issue
ID
22
22
Boom and drilling cabling diagram
A0
DS412i / DS512i Cabling diagrams
Size
23
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BG01440197
D
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Function Location
Revision
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+E2
1
1
+EC
CAN
2
+DQ
2
PWR
PWR
-X34P
3
3
W34
CAN CABLING DIAGRAM
S47 reel rotation in / out -X44S
4
4
Turn, parking and brake light left -XE5S
-XH144
SH45 Reel rear control selected indicator & selector -XSH45S
-WH144
5
5
Turn, parking and brake lights right -XE6S
+E80
6
6
Compressor pressure shut down bleed -Y446
PWR
Compressor temperature -XB240T
-XH143
DATA
Water pump water pressure
7
-XB230P
7
-WH143
I/O
ACCESS DETECTOR
Rear carrier jack right rod side pressure -XB637P
8
8
Rear carrier jack left rod side pressure -XB635P
-XH142
Rear carrier jack left piston side pressure -XB634P
+CQ
END CONTROLLER
-WH142
9
Rear carrier jack right piston side pressure
9
-XB636P
-XH53BP
-XH122P
CABIN
10
10
-XS42P
-WH122
Cable reel switch
Cable reel switch -X30S
Cable reel rotation free circulation -Y450
11
11
Carrier functions pressurizing -Y168
Hose reel rotation out control -Y174A
12
12
Hose reel rotation in -Y174B
Name
fl6025
Cable reel rotation out -Y173A
Created by
Description 1
Description 2
13
13
Cable reel rotation in -Y173B
Copyright ©
Rear carrier jack right up -Y144A
Approved by
14
14
company.
Rear carrier jack right down -Y144B
Circuit, Electric
Rear carrier jack left up -Y146A
copied, used for manufacturing or
not without our permission be altered,
communicated to any other person or
This document is our property and shall
ID
Rear carrier jack left down -Y146B
Date of issue
15
-XH141
15
-WH141
Size
A1
DS412i / DS512i Cabling diagrams
Function
BG01440197
EC / Access detector cabling diagram
16
16
Sheet
Location
Revision
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1 2 3 4 5 6 7 8
A
3-PH.SUPPLY
380-1000V A
50/60Hz
CABLE REEL +MQ
+CQ
-WH1 BK-6x50+GNYE-1x50+2x2,5mm2
-W8 / PUR 7x2,5 mm2
+T1 MQ
B B
-WH2 BK-6x50mm2
MC
-WH3 BK-6x50mm2
MKEM 90 GNYE 1x50mm2
W917 - PUR 7x1.5mm2
C C
-WM1 / PUR 3x35mm2+3x6mm2+C
-W848 / MKEM 90 1x16mm2 GNYE
-W5112 / PUR 2x0.5mm2 CB+2x0.5mm2+C
-WT291A / PUR 5x2.5mm²+C
-WT290A / PUR 5x2.5mm²+C
-W38, -W39 / PUR 25mm2+C
-W290 / PUR 3x2.5mm²+C
-WM7 / PUR 3x1.5mm2+C
-WM4 / PUR 5x2.5mm²+C
-WM5 / PUR 3x1.5mm²+C
-WM9 / PUR 5x2.5mm²+C
-W31A / PUR 18x1.5mm2
-WR1 / PUR 2x1.5mm2
D D
-T290
+R1
+R1 -M1 t° +E1 +E1 +R2
M M M M
-M1 3 -M4 3 -M5 3 -M7 1
-X291
E E
Water pump
Dewatering pump
Hydraulic power pack
Cement mixer
CAN BUS
Compressor
outlet 400V / 16A
+DQ
Carrier 230V socket
+DQ
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440197 D 8 15
This document is our property and shall not DS412i / DS512i Cabling diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Main switchgear cabling diagram
1 2 3 4 5 6 7 8
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A
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1
1
+VC
+DQ
PWR
2
2
-W33
DQ
-X20S
-W20
VEHICLE CONTROLLER
-XB226
3
3
Hydrostatic rpm
-CC2-B1
Ac I/O
-XC1
Pcor driver
-XC5
4
4
Bdp driver
-CC2-CC1
Ac pwr I/O
TIER 3
Stage V
-XB225P
TIER 4 F
HST PUMP FILTER
5
-X122P
5
-XS333
Fps pressure switch
-X160P
-WH122
6
6
To WH160 (-X160S) engine wire harness.
Cable reel limit switches -X30S
7
7
+CQ
-XS42S
-XS42P
-WH141
CABIN
-XH122P
8
8
-WH122
CAN BUS
9
HPP oil-air cooler left off
9
-Y392
CAN CABLING DIAGRAM
-XH124P
HPP oil-air cooler right off -Y392
Left HPP oil pressure filter not blocked -B932P
Right HPP oil pressure filter not blocked -B932P
-WH124A_6,-
Side stream filter not blocked -B905P
10
10
-X80P
-X80S
Hydraulic oil level -XB240L
Hydraulic oil return filter not blocked -XB900P
Hydraulic oil temperature -XB424T
11
11
Y85b -Y85B
M85b -XM85S
-WH124B_1,-WH124B
Parking brake release pressure rear -XB961P
Service brake charge pressure rear -XB963P
12
12
Parking brake release pressure front -XB960P
-XH121P
Name
Service brake charge pressure front -XB962P
fl6025
-WH121
Created by
Description 1
Description 2
Service brake pressure -XB227P
13
13
High pressure washer start switch -S209P
Copyright ©
Fuel level sensor -XB983L
Approved by
Retarder valve 2 -Y344
14
14
company.
Circuit, Electric
Retarder valve 1 -Y343
copied, used for manufacturing or
Carrier functions pressurization with Diesel -Y167
not without our permission be altered,
communicated to any other person or
This document is our property and shall
-XH120P
ID
High pressure washer ON -Y209
Date of issue
15
15
Central articulation lock control B -Y379B
-WH120_1,-
Central articulation lock control A -Y379A
Size
A1
Vehicle controller cabling diagram
DS412i / DS512i Cabling diagrams
Steering Left
Function
-Y187B
BG01440197
Steering Right -Y187A
D
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Location
Revision
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A A
+CQ
-X26
+CQ
B B
fieldbus, see CAN cabling
diagram
-W26
C C
-WS80
+ARI +CJB-S80
Automatic resin injection unit controller
D D
Resin shooting unit lift up/down switch
-WY116 -WY400 -WY314
-W1
-XY116
-XY400
-XY314B
-XY314A
E E
-X10F
Resin shooting
Washing of resin
shooting hose
#30506
lift up
Resin shooting unit
+ARI
Automatic resin injection unit
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440197 D 10 15
This document is our property and shall not DS412i / DS512i Cabling diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Automatic resin unit
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
A +BC1 A
Boom controller
B B
-W603
CAN cabling diagram
C C
+SHC
CAN BUS SUPPLY 24V
VALVE OUTPUTS
D
D
E -WY448/449 -WY221/222 -WY223/224 -WY225/226 -WY227/228 -WY231/232 -WY233/234 -WY237/238 -WY229/230 -WY235/236 E
F F
Screen gripper jaws extension in
Screen handler boom lift down
Jib boom lift down
Screen handler tilt fwd
Screen handler boom extension in
Screen handler extension in
Screen handler extension jaws open
Screen handler boom lift up
jib boom lift up
Screen handler extension jaws close
Screen gripper jaws extension out
Screen handler boom swing left
Screen handler boom swing right
Screen handler rotation ccw
Screen handler rotation cw
Screen rotation left
Screen rotation right
Screen handler tilt bcw
Screen handler boom extension out
Screen handler extension out
G G
Created by Approved by Date of issue
fl6025
Name
Circuit, Electric
Description 1
DS412i / DS512i Cabling diagrams
Description 2
SB93RSH controller
ID Revision
Copyright ©
H BG01440197 D H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 11 15
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
A A
B B
C C
D D
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01440197 D 12 15
This document is our property and shall not DS412i / DS512i Cabling diagrams Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Dafo forrex fire suppression
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A A
B B
C C
D D
E E
F F
G G
H H
J
J
K K
Created by Approved by Date of issue
L
fl6025 L
Name Circuit, Electric
Description 1 DS412i / DS512i Cabling diagrams
Description 2 Drilling module sensors
Copyright © ID Revision
BG01440197 D
This document is our property and shall Size Sheet M
M
not without our permission be altered, A1 13 15
copied, used for manufacturing or
communicated to any other person or Function Location
company.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A A
B B
C C
D D
E E
F F
G G
H H
J
J
K K
Created by Approved by Date of issue
L
fl6025 L
Name Circuit, Electric
Description 1 DS412i / DS512i Cabling diagrams
Description 2 Drilling module sensors
Copyright © ID Revision
BG01440197 D
This document is our property and shall Size Sheet M
M
not without our permission be altered, A1 14 15
copied, used for manufacturing or
communicated to any other person or Function Location
company.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12
A A
B B
C C
D
D
E E
F F
G G
Created by Approved by Date of issue
fl6025
Name
Circuit, Electric
Description 1
DS412i / DS512i Cabling diagrams
Description 2
CAN node ID table
ID Revision
Copyright ©
H BG01440197 D H
Size Sheet
This document is our property and shall not
without our permission be altered, copied, used A2 15 15
for manufacturing or communicated to any other
Function Location
person or company.
1 2 3 4 5 6 7 8 9 10 11 12
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 INDEX AND CONTENT LIST PAGE 1
2 INDEX AND CONTENT LIST PAGE 2
3 S CABIN LAY-OUT 2022-04-09 KPE Added TSC (VIU) placement
4 S CABIN CABLING 2022-03-21 KPE Added TSC VIU for spotlights
5 S CABIN CABLING 2022-03-21 KPE Added TSC VIU for spotlights
6 Q CABIN WIRE HARNESSES 2021-04-20 ETO Updated Spotlight E15 E16 cabling
7 S CABIN TO CARRIER WIRE HARNESSES 2022-04-09 KPE Added note of DD/DT oriented connection
8 P CABIN CAN CABLING 2020-10-09 ETO DM1 & DM2 added XCU option. Added DM1 CAN3
9 Q CABIN ETHERNET CABLING 2021-04-22 ETO Updated Ethernet option cabling
10 O A1 CIRCUIT BOARD 2020-02-06 ETO X30.C2 change to Battery main fuse disconnect
11 E A1 CIRCUIT BOARD 2017-09-14 EHa Changed connection for E22 and E23, F7 2A->4A
12 P A1 CIRCUIT BOARD 2020-10-19 ETO Offb light to A1-XJ5:1, 3D scan VS to A2-K6
13 O A1 CIRCUIT BOARD 2020-02-03 ETO Removed VCP-H91 DQ circuit breaker indicator
14 M A1 CIRCUIT BOARD 2018-10-18 ETO Movement prevention updated
15 O A1 CIRCUIT BOARD, WIPERS 2020-02-01 ETO Added Front control place selected input
16 K A2 CIRCUIT BOARD 2018-04-05 EHa Deleted XH26.4/15
17 S A2 CIRCUIT BOARD, REVERSE CAMERA 2022-03-21 JRA Fixed C1-B7 to CAM4. W427 to X427D removed.
18 Q A2 CIRCUIT BOARD 2021-04-22 ETO Changed A2-F14 to 6A
19 P A2 CIRCUIT BOARD 2020-10-09 ETO Moved 3D scanner(Iris) SPS supply to S209
20 M A2 CIRCUIT BOARD 2018-10-18 ETO Mov.prevent updated
21 Q GROUND TERMINALS 2021-04-22 ETO Changed W205 and W206 wire colors to advantec
22 Q FC, DC, RC AND BC MODULE SUPPLYS 2021-04-22 ETO Updated texts
23 S 230VAC, LINE ON SIGHT RADIO 2022-09-22 KPe Added Pipe Handler option
24 S UPPER LEFT FRONT LIGHTS + WATER JET 2022-04-09 KPE Fixed WH45.14 connection
25 S TELEREMOTE OPTION FOR LEFT SPOT 2022-04-09 KPE Fixed WH45.14 connection
26 S UPPER RIGHT FRONT LIGHTS WIRE HARNESS 2022-04-09 KPE Fixed WH46.14 connection
27 S TELEREMOTE OPTION FOR RIGHT SPOT 2022-04-09 KPE Fixed WH46.14 connection
28 Q 12 V CIRCUITS, RADIO, DOOR MONITOR OPTIO 2021-02-10 ETo Changed sheet name, changed Door&Seatbelt mon
29 Q ETHERNET SWITCH K8 2021-02-05 ETO Changed K8 to Advantech, updated W205, remove
30 N ETHERNET SWITCH K9 Teleremote 2019-05-09 KPE Added third teleremote camera
31 Q ETHERNET SWITCH K9 DS412i-R 2021-02-05 ETO Changed K9 to Advantech, Changed W213 to W206
32 S SC SUPPLY, OFFBOARD PANEL 2022-03-21 JRA "Off-board panel connected" option fixed
33 O CABIN CONTROLLER SC/TCP INPUTS 2020-02-01 ETO Re-named SH12-> S12, added WH28B wire 21B and
34 T RIGHT DRILLING EXTENSION PANEL 2022-09-26 AMo Changed W402 wire colours
35 E DUAL DRILLING EXTENSION PANEL (OPTIO) 2017-10-10 EHa New page
NOTICE! This document is the exclusive
DATE NAME 1 /68
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
CABIN DIAGRAM, CABIN M / GEN 3 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
INDEX AND CONTENT LIST PAGE 1 DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C1 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
36 S TRAMMING PANEL SWITCHES 2022-04-09 KPE Added PILOT LINE text
37 P TRAMMING PANEL SWITCHES 2020-10-07 ETO Added Teleremote option switch S19
38 E STEERING AND PEDAL 2017-10-31 EHa Changed steering joystick channels
39 P XH122, X421S, E24 & E25, S24 & S25 2020-10-23 ETo Moved S32 Cable reel limit sw supply to A1-F1
40 M CABIN CAN CONTROL BUTTONS 2018-09-14 ETo Added TCP node id wire (XJ8:5->XJ8:6)
41 I DM1 MODULE 2018-02-21 EHa Added CAN cable W5400A and R540, XCUeth fixed
42 Q DM2 MODULE 2021-02-06 ETO Updated XCU eth connection
43 T WLAN AND 3D SCANNER OPTION 2022-09-26 KPe Added GNSS cable and X525S
44 VG DISPLAY CanBB AND POWER
45 O CM1 MODULE 2020-02-06 ETO Changed some CAN connector/cable names
46 T 1DG PRO DISPLAY 2022-09-26 KPe Added alternative drilling display
47 T 2DG PRO DISPLAY (OPTIO) 2022-09-26 KPe Added alternative drilling display
48 L MCP, LCP and LCP PANELS 2018-03-15 EHa Added S66, DS cabin tilt option button
49 E LCP2 and LCP2 PANELS (OPTIO) 2017-10-19 EHa New page
50 S AUXILIARY POWER OPTION 2022-03-21 JRA Fixed TSC VIU connections
51 R FIRE SUPPRESSION, SIDE CARRIER LIGHTS 2021-07-21 ETO Added DAFO remote launch option
52 E E/S CIRCUIT, BASKET BOOM SUPPLY 2017-09-27 EHa Added XH26.11-14
53 O ACCESS PROTECTOR SUPPLY OPTION 2020-02-06 ETO Changed some CAN connector/cable names
54 S ACCESS PROTECTOR INPUTS OPTION 2022-04-09 KPE Underlined the page’s DD/DT approach
55 S ACCESS PROTECTOR INPUTS OPTION 2016-10-20 KPe Default connections highlighted
56 ACCESS PROTECTOR OUTPUTS OPTION
57 O MOVEMENT PREVENTION OPTION 2019-12-19 ETO Added front control place selected wiring
58 S AIR CONDITION 2022-03-21 KPE Updated connection markings
59 S TELEREMOTE/ 2xPTZ 1xPOE (DD/DT), VPN 2022-03-21 JRA PoE-cam connections updated
60 CONNECTOR PIN LAYOUTS
61 Q FLANGE LAYOUTS 2020-12-28 ETO Added CAN W5400A
62 O POWERCLASS PANEL OPTION CAN / ES 2020-12-28 ETO Added option
63 S POWERCLASS PANEL OPTION LEFT SPOT 2022-03-21 KPE Added KPA connection diagram info
64 S POWERCLASS PANEL OPTION RIGHT SPOT 2022-03-21 KPE Added KPA connection diagram info
65 S DRY DRILLING OPTION 2022-03-18 KPE Changed SH311 and SH312 push button symbols
66 S TELEREMOTE / 2 & 3 POE CAMS, AUDIO 2022-03-21 JRA PoE-cam connections updated & audio interfac
67 S LEFT SPOTLIGHT / WATER JET, TSC 2022-03-18 KPE New spotlight connections since Q2/2022
68 S RIGHT SPOTLIGHT, TSC 2022-03-18 KPE New spotlight connections since Q2/2022
NOTICE! This document is the exclusive
DATE NAME 2 /68
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
CABIN DIAGRAM, CABIN M / GEN 3 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
INDEX AND CONTENT LIST PAGE 2 DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C1 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Antennas AC control & Radio
Front left upper connection plate
GQ
Front right upper connection plate Rear left upper connection plate
P4
VCP VG
E8,E9,E10,E18,E20,E16,M16,B6 B4,P5,P6,E11
E5,E6,E7,E17,E19,E15,M15
Air Condition
XS41
ALS
MIN
TER
RCP TER
MIN
ALS A1
LS
A2 TER
MINA
ALS
MIN
TER
LQ
HQ
CQ (Main electric box)
1DG - Circuit boards
TSC (VIU) - Terminals
- Etherner switches
- Rear connection plate
MCP - SC
- WLAN
LCP - Etc.
M92
UQ (Includes GSC)
Front right lower connection plate
M50 B10
Front left lower connection plate
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 3 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
CABIN LAY-OUT DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
*ALTERNATIVE ASSEMBLY: Cable Gland instead of +MQ-X8S ATTENTION: CABLING DIAGRAM DOES NOT INCLUDES WIRES
+MQ-X8S *
X8AS
+CQ INSIDE CABINET BOXES (ONLY CABLES & WIRE HARNESSES) PTC SECTION
OPTIONAL
CONTROL PANEL
COMPRESSOR
SOLENOIDS
W8 7x2,5 W8A 3x2,5 SOCKET
230VAC X431 OPTION
+MQ-X8P X8AP W8A 3x2,5 X43 WH WH WH
WH
WH42 XH42 WH
W30 2x16+14x1,5 X30 A1/A2 WH
24VDC X10/A1/A2 XH20.1P XH20.2S EVAP UNIT
SEARCH LIGHT/WATER
JET CONTROL PANEL
WH20.1 WH20.1
WH20B AIR CONDITIONING WH COND UNIT
TSC
CONTROL SYSTEM
A2 XH21.1P XH21.2S
WH21.1
(VIU)
WH21.1
WH21B
W506 CANW506
W580C
LQ 5/11
Driveline W506b
X5201A/B TSC VIU XH21.2P XH20.2P ALTERNATIVE
W506
CAN W5201B 2x0,5+2x0,5+C W5201A X580P option XH21.1S XH20.1S 5/26
(J1939) 2x0,5+2x0,5+C
WH20A
WH20A XH20 WH45 WH45
X10/A1 6/11
X403 WH22A XH22 WH52 WH52
W403 ANTENNA 6/11
WLAN WLAN X10/A1 WH21A XH21 WH46 WH46
6/11
WH23 XH23 WH47 WH47
X207 A1/A2 6/11
WH24 XH24 WH50 WH50
7/11
A1/ WH25 XH25 WH51 WH51
Rear X5106A/B A2/
7/11
W5106B 2x0,5+2x0,5+C W5106A WH26 XH26 WH400
carrier 2x0,5+2x0,5+C
X10 X580 X10 SUB
WH41
CAN
76A/B/C WH27 XH27 ACCESS DETECTOR/
77A/B/C CM1 UQ GSC PROTECTOR
WH53A XH53 WH53B WH53
7/11
X594 X550
X5006A/B X502 W5500A
X215 W209 3D Front Carrier CAN W501 DM1 BC
X209 1 boom CAN
WH33 WH33
W594 X10/A1 6/11 W503 W503
2x0,5+2x0,5+C WH35 WH35 5/11
A1 6/11 Option
X10 WH36 WH36 X502
Radio X572 A1 6/11 X206 DM2 W5600A BC
X727 W572 SC K8 W206 K9
Receiver 2x0,5+2x0,5+C X560 2 boom CAN
(option) XB10.1
X593 X205
THROTTLE PEDAL W503 W509
5/11
WH34B XB10.2 B10 SENSORS
XH122 TRAMMING CONTROL PANEL
WH122 WH34A
ECM/VC/AC
TRAMMING DISPLAY
A1/ WH28A XH28
A2/
W205
WH29A XH29 VG VCP
X10 W593A 2x0,5+2x0,5+C TCP-XJ6
Driveline CAN for VC X1 X3
XE12
E12 WE12 2x1,5
A2 2x0,5+2x0,5+C X10/ WH43 FIRE PROTECTION
A1/A2 Eclipse SYSTEM
A1/ ACCESS PROTECTOR/
WH32
X14 GQ SAFETY WIRE
W200 4x2,5 X10 CONTROL PANEL
A1 WH38
W201 4x2,5
FC & BOOM 1 I/O VOLTAGE SUPPLY X200A W202 4x2,5 X404 W214 W214
W404 5/16
W203 4x2,5 W414 5x1,5 W414
USB A2 5/11
W207 2x0,5+2x0,5+C
X10/A1/A2 GREEN ANSUL
A2 W726
DAFO
W210 4x2,5
W211 4x2,5 W208 W208
BOOM 2 I/O VOLTAGE SUPPLY X210A 5/11
W212 4x2,5 W310 W310
5/11
X10
W204 5x2,5
WP4A WXP4
W401 4x2,5 X10 W800 X800 5/11
SLCU/CGU/PARK BRAKE VOLTAGE SUPPLY X401 WB6A WXB6
W420 4x2,5 5/11
REAR MASK CAMERA (CAM1) WB4A WXB4
5/11
RIG-B5 WB5B WB5A WB7A WXB7
5/11
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 4 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
CABIN CABLING DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
DRILLING PANEL
DRILLING PANEL (OPTIO)
EXTENSION PANEL
EXTENSION PANEL
HQ HQ2
X414 W415 X403
W414 W403
4/30
X402 W402 XM51
MOTOR
CONTROL XM50 LINEAR MOTOR FOR
WH20A+WH22A
LEFT SPOT +
OPTION
RIGHT SPOT
PANEL DRILLING PANEL
ADJUSTMENT UP/DOWN M51
LINEAR MOTOR
WATER JET
MCP FOR DRILLING
X504 M50 PANEL UP/DOWN
WH21A
W503 X503 ADJUSTMENT
4/30
Front
X405S
X525S
Carrier Can
XH20.1S
XH20.2P
XH21.1S
XH21.2P
TSC VIU OPTION
DRILLING PANEL DRILLING PANEL option
LEFT DRILLING DISPLAY RIGHT WH21B
CAN Spare part programming bus
USB
LCP1 RCP2 WH21.1 WH21.1
XH21.2S XH21.1P
MOTOR
TSC
W504
(VIU) WH20B CONTROL
WH20.1 WH20.1 XH20.2S PANEL
1DG XH20.1P
MCP
W402 M50 CONTROL X402 W402A
2x0,5+2x0,5+C
X1 X2 X5 X3/X7 OPTION W414A CGU/M50 X414 W414B
X602
X525
X405
X208
DRILLING PANEL DRILLING PANEL
X505
X506
X310
X503
X504
X310
LEFT 2 DRILLING DISPLAY 2 RIGHT 2
X505
X504
LCP2 RCP2 W310 Emergency stop
W503 CAN
W405
CAN terminator
W504 CAN
W525 2DG
X405S
X525S
(option)
X1 X2
W208 Power
DCP1 DRILLING DISPLAY DCP2
4/30 DRILLING CONTROL DRILLING CONTROL
X214
X621
Ethernet K8
X508
PANEL 1 PANEL 2
CAN
USB
X507
X311
X508
X509
4/30 W506 W506 CAN (when TSC VIU)
1DG
4/30 W310 Emergency stop
W509 CAN W509 2x0,5+2x0,5+C
4/30 X1 X2 X5 X3/X7
terminator
CAN
REVERSE CAMERA
X504
X505
X509
X508
DISPLAY
X208
X602
X525
X405
W405 USB
P4 W214 Power
4/30
Ethernet K10
terminator
CAN
Emerency stop
CAN terminator
W525
Spare part
WP4B
(option)
W208 Power
programming bus
W602 Ethernet K8
XP4 W509 CAN
WXP4
4/30
WXB6
4/30 4/30 W506b W506 CAN (when TSC VIU)
WXB4
4/30
WXB7
4/30
XB7 XB7 XB4 XB6
WB7B WB7B WB4B WB6B
B7 CAMERA B7 CAMERA B4 CAMERA B6 CAMERA
LEFT FRONT CABIN CAM4 BOOM CAM4 REAR LEFT CABIN CAM2 FRONT RIGHT CABIN CAM3
CAMERA OPTION CAMERA OPTION CAMERA CAMERA
(DL422i)
O / Added B7 option camera and Powerclass option / 2020-02-01 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 5 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
CABIN CABLING DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C ID-CODE BG00818447
BG00818447-T
A3
30
BG00818447
29
6 /68
XP5
P5 REAR LEFT CABIN BEACON
28
XP6
P6 REAR LEFT CABIN HORN
ID-CODE
DWG NR
SHEET
XE11
E11 REAR LEFT CABIN WORKING LIGHT
27
XH47
XY419
CABIN DIAGRAM, CABIN M / GEN 3
Y419 WATER JET WATER CONTROL VALVE
26
25
CABIN WIRE HARNESSES
24
EXTERNAL
XM16 M16/ FRONT RIGHT CABIN SPOT LIGHT MOTOR OPTION &
M
RSC RIGHT SPOT CONTROLLER
XE16
E16 FRONT RIGHT CABIN SPOT LIGHT OPTION
23
XE20
E20 FRONT RIGHT CABIN SAFETY RED LIGHT OPTION
XE18
E18 FRONT RIGHT CABIN PARK/BRAKE/BLINKER LIGHT OPTION
Q / Added LSC to M15 and RSC to M16, Added XM15 and XM16 connectors, corrected E15 and E16 wiring / 2021-02-12 / ETO
XE10
E10 FRONT RIGHT CABIN WORKING LIGHT OPTION
22
XE9
E9 FRONT RIGHT CABIN WORKING LIGHT
XE8
E8 FRONT RIGHT CABIN WORKING LIGHT
XH46
21
C
M15/
POSITION
XM15 FRONT LEFT CABIN SPOT LIGHT MOTOR OPTION &
M
LSC LEFT SPOT CONTROLLER
20
XE15
E15 FRONT LEFT CABIN SPOT LIGHT OPTION
XE19
E19 FRONT LEFT CABIN SAFETY RED LIGHT OPTION
XE17
E17 FRONT LEFT CABIN PARK/BRAKE/BLINKER LIGHT OPTION
19
BEDROCK
SANDVIK
XE7
E7 FRONT LEFT CABIN WORKING LIGHT OPTION
XE6
E6 FRONT LEFT CABIN WORKING LIGHT
XE5
18
E5 FRONT LEFT CABIN WORKING LIGHT
XH45
NAME
EHA
JOS
PHO
17
DRAWN BY 2016-10-20
2022-09-30
APPROVED 2022-09-30
M93
M
FRONT CABIN SCREEN WASHER MOTOR
DATE
XM92
M92
M
FRONT CABIN SCREEN WIPER MOTOR
CHECKED
16
M91
M
REAR CABIN SCREEN WASHER MOTOR
XM90
M90
M
REAR CABIN SCREEN WIPER MOTOR
NOTICE! This document is the exclusive
returned on request. The document must
not be copied, reproduced, disclosed to
any third party or used in manufacture
of subject matter thereof without the
INTERNAL
property of Sandvik and it must be
prior written consent of Sandvik.
15
A25 FRONT RIGHT CABIN SPEAKER
A24 FRONT LEFT CABIN SPEAKER
RADIO/
PLAYER
A23 REAR RIGHT CABIN SPEAKER
14
A21
A22 REAR LEFT CABIN SPEAKER
Copyright © Sandvik Mining and Construction
XE23
E23 RIGHT CABIN RED/WHITE LIGHT
13
XE22
E22 LEFT CABIN RED/WHITE LIGHT
SANDVIK
XE21
E21 CABIN ROOF LIGHT
12
WH47
WH52
WH46
WH45
WH36
WH35
WH33
11
4/30
4/30
4/30
4/30
4/26
4/26
4/26
BG00818447-T
A3
30
BG00818447
29
7 /68
E81 RIGHT CARRIER LASER SCANNER OPTION
28
ID-CODE
DWG NR
SHEET
their representative cablings.
ACCESS PROTECTOR OPTION
XS81 WS81
S81 RIGHT CARRIER ACCESS PROTECTOR ACK. BUTTON OPTION
See DL / DS diagrams for
2x1.5
DD/DT oriented approach
27
XS83 WS83
4x1.5
S83 RIGHT CARRIER ACCESS PROTECTOR EXIT BUTTON OPTION
CABIN TO CARRIER WIRE HARNESSES
CABIN DIAGRAM, CABIN M / GEN 3
E80 LEFT CARRIER LASER SCANNER OPTION
26
XS80 WS80
2x1.5 S80 LEFT CARRIER ACCESS PROTECTOR ACK. BUTTON OPTION
25
XS82 WS82
4x1.5 S82 LEFT CARRIER ACCESS PROTECTOR EXIT BUTTON OPTION
XB23
B23 BOOM 2 FEED LS PRESSURE TRANSMITTER OPTION
24
XB22
B22 BOOM 2 ROTATION LS PRESSURE TRANSMITTER OPTION
XB21
B21 BOOM 1 FEED LS PRESSURE TRANSMITTER OPTION
23
XB20
B20 BOOM 1 ROTATION LS PRESSURE TRANSMITTER OPTION
22
XS33 WS33
5x1.5
S33 RIGHT CARRIER EMERGENCY STOP BUTTON
21
XSH293 WSH293
SH293
M
RIGHT CARRIER BOOM MOVEMENT PREVENTION SWITCH OPTION
5x1.5
POSITION
XS63 WS63
5x1.5 S63 RIGHT SAFETY WIRE OPTION (CABIN LIFT)
20
XS61 WS61
7x1.5 S61 RIGHT BOOM SAFETY WIRE OPTION
XE25
E25 RIGHT CARRIER AUTOWARNING LIGHT OPTION
19
BEDROCK
XE2
SANDVIK
E2 RIGHT CARRIER WORKING/DRIVING LIGHT
XE14
E14 RIGHT CARRIER SIDE LIGHT
18
NAME
EHA
JOS
PHO
17
DRAWN BY 2016-10-20
2022-09-30
APPROVED 2022-09-30
DATE
XS32 WS32
5x1.5 S32 LEFT CARRIER EMERGENCY STOP BUTTON
CHECKED
16
XSH292 WSH292
5x1.5 SH292 LEFT CARRIER BOOM MOVEMENT PREVENTION SWITCH OPTION
XS62 WS62
S62 LEFT SAFETY WIRE OPTION (CABIN LIFT)
NOTICE! This document is the exclusive
returned on request. The document must
not be copied, reproduced, disclosed to
any third party or used in manufacture
5x1.5
of subject matter thereof without the
property of Sandvik and it must be
prior written consent of Sandvik.
15
XS60 WS60
7x1.5
S60 LEFT BOOM SAFETY WIRE OPTION
XP7
P7 CABIN LIFT WARNING BEACON (OPTION)
14
XE24
E24 LEFT CARRIER AUTOWARNING LIGHT OPTION
XE1
E1 LEFT CARRIER WORKING/DRIVING LIGHT
Copyright © Sandvik Mining and Construction
13
XE13
E13 LEFT CARRIER SIDE LIGHT
SANDVIK
12
WH53
WH51
WH50
11
4/25
4/30
4/30
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
RCP if W506 is delivered.
FRONT CARRIER CAN REAR CARRIER CAN
and W506 is connected to
R506 or R508 is removed
W503
+C2 DRILLING PANEL
DRILLING DISPLAY
DRILLING PANEL
+C2 +VCP
1DG W504 X591 X591 X591
LEFT RIGHT
LCP RCP DRILLING DISPLAY
MOTOR CONTROL
R591
1DG PANEL W591
MCP X504S XJ6
XCP1
XCP2
XCP3
X503P
X506S X504P
R508
X504P
X505P
X505S
TCP
X508S
W592
R506
W505
X505S X509P CP1 CP2 CP3
W504 DCP1 DCP2
R506 DRILLING CONTROL DRILLING CONTROL
X592P
PANEL 1 PANEL 2
W506
MOTOR CONTROL PANEL
X504S
MCP
XJ7
X593S
RRC
W503 W572 X727
POWERCLASS OPTION
GSC OPTION
LQ-TSC X572 X580 X5201AS
RADIO OPTION
VCH
CM1
SCU
SC
WH41
Driveline
W509
CAN
X593
X594
-St
W509 X5106AS
X500P X501S DM1 DM2 +CQ
W5006A W501
X550 X560
SCU/ SCU/
X502 +C2
XCU XCU X509 DRILLING DISPLAY NOTE:
DRILLING PANEL DRILLING PANEL
XJ6 LEFT
2DG RIGHT
CABIN CAN POWER
W5400A SUPPLY STARTS
LCP2 RCP2 W594
X5006AS X5500AS X5600AS
Rear Carrier CAN
Boom 1 CAN Boom 2 CAN
X5400AS
X507S
Option CAN (DM1 CAN3) X509P
X508P
X508S
R507
W508
Front Carrier CAN
2NDARY DRILLING STATION
OPTION
O / Added Powerclass Option, updated CAN connectors and names / 2020-02-01 / ETO
P / Added DM1 DM2 XCU option text, added DM1 CAN3 option / 2020-10-09 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 8 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
CABIN CAN CABLING DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION M ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
DS412i-R option CAM1
Cameras connected to K9
K9-X4.1
X622S If K9 and DM2 are ordered,
X624S and X625S out
from
CAM2 IP-CAMERA DM2 is connected to K9-X1 OPTION
C1+CQ-K8 right front flange
(Boltimore Boom2)
K9-X5.1 C2+LQ-K9
CAM3 X623S
K9-X1
IP-CAMERA K9-X1
K9-X6.1 ETH1
X624S C2 DM2
X622S and X623S out
CAM4 +LQ
2 BOOM K9-X2
from IP-CAMERA X604 K9-X2
right front flange OPTION ETH2
(Boltimore Boom1) K9-X7.1
K8-X1 X625S
XCU
ETH1 IP-CAMERA
Alternative
K8-X1
K8-X1
ETH1 DM2 2 BOOM C2 2DG
K8-X1 +LQ C2 K9-X3
ETH1
K8-X1 OPTION X621 K9-X3
ETH3
X604
XCU DM1 DRILLING DISPLAY /
IP-CAMERA DISPLAY
K8-X2 C2 PTZ1 2ndary display option
ETH2 SCU/ +LQ C2 K9-X4
XCU K9-X4
VG X600 ETH4
X611 POE1
K8-X3 C1 Alternative
LEFT PTZ C2
ETH3 +VCP TELEREMOTE K9-X4
X601 CAMERA
1DG X611
K8-X4 TRAMMING DISPLAY
C2
OPTION PTZ2
(Options depend in LEFT POE
C2 K9-X5
ETH4 the machine type CAMERA K9-X5
X602 and order) ETH5
X612 POE2
DRILLING DISPLAY
K8-X5 RIGHT PTZ C2 Alternative
C1 K9-X5
ETH5 CAMERA
+CQ X612
X608 RJ45
RIGHT POE
OFFBOARD VPN CAMERA
K8-X6
X605 K9-X6
Alternative
ETH6 CQ OPTION to customer K9-X6
ETH6
K8-X6 -X100AS X615
K8-X6
ETH6 3D SCANNER C2 VPN ROUTER MIC
K8-X6 OPTION +UG (OPTION) C2 K9-X7
K8-X6 K9-X7
ETH6 ETH7
X609 X613
PTZ3
COMPUTER POE MIC
C2 K9-X8
CM1 K9-X8
ETH8
K8-X7 C2 X616 POE3 Alternative
ETH7 +LQ MIDDLE PTZ C2
K9-X8
X610 SCU WLAN C1 CAMERA
CARRIER MASTER
OPTION +CQ
X616
K8-X8
ETH8 MIDDLE POE
X605 CAMERA
P / Changed "Iris" to "3D SCANNER" / 2020-10-09 / ETO BLACKBEAR
Q / Updated K9 teleremote options / 2021-21-04 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 9 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
CABIN ETHERNET CABLING DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION M ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
FRONT TOP
24VDC SUPPLY A1 W30 1 +C1 WORK/
X30P 25mm2 TRAMMING
FOR CABIN X30 11 E/S stop signal X30.11 -SC XJ3 01
16/11 LIGHTS
24VDC DIRECT C1 X30.C1 WH40 301
X30P 18/17
SUPPLY FOR CABIN OR 6 11 6 11
Note! All wires having voltage when
battery isolator S1 is switched off A1 XJ1 XJ1 XJ2 XJ2
are orange
BATTERY MAIN C2 X30.C2 CIRCUIT BOARD
CIRCUIT BREAKER X30P 36/11 XP 1 24V 80A A1.sF6 11/14
DISCONNECT
1 1 1 1
EMERGENCY STOP C3 X30.C3 F2 F3 F4 F5
X30P 32/21 10A 10A 10A 10A
NC LINE 1 IN SLOW
2
SLOW
2 2
SLOW
2
SLOW
EMERGENCY STOP C4 X30.C4
X30P 32/21 H= GREEN LED
NC LINE 2 IN
H H H H
EMERGENCY STOP C5 X30.C5
X30P 52/28
NC LINE 1 OUT
K2 K3 K4 K5
EMERGENCY STOP C6 X30.C6
X30P 52/28
NC LINE 2 OUT
XP 7 0V A1.0Va 11/14
DQ CIRCUIT BREAKER C7 X30.C7
X30P 13/15
TRIPPING SIGNAL
DIESEL C8 X30.C8
X30P 36/11
PRE MAGNETING
EMERGENCY STOP C9 W30 11
X30P XJ1 XJ2
CONTROL 1 2 3 4 5 7 8 9 10 1 2 3 4 5 7 8 9 10
2.5mm2
PILOT C10 X30.C10 XH20 1 XH21 1
X30P 36/11
SWITCHING-ON X203 1 2 3 4
PILOT C11 X30.C11
W203A 2
W203A 4
W203A 1
W203A 3
X30P 36/11
CUT OFF
PILOT C12 X30.C12
X30P 36/11 W203.4
FC GND
CUT OFF 22/11 Front right top WH21.1
FC GND W203.3 cabin work lights 26/11
22/11
BATTERY SWITCH C13 X30.C13 FC POWER TO VIO W203.2
X30P 36/11 22/11
SUPPLY FC POWER TO VS W203.1
22/11 Front left top WH20.1
cabin work lights 24/11
BATTERY C14 X30.C14
X30P 36/11
MAIN SWITCH 2.5mm2
X11 2 X201 2 1-boom RC power to VIO W201.2
C15 X30.C15 22/11
SPS SUPPLY X30P 19/11 Boom 1 DC/BC power to VIO A1.K2a
14/11
X201
C16 X30.C16
POWER ON SIGNAL X30P 36/11 1 1-boom RC power to VS W201.1
22/11
X11 1 X202 1 1-boom BC power to VS W202.1
C17 X30.C17 2.5mm2 22/11
PILOT CUT ON X30P 36/11 1-boom DC power to VS W200.1
22/11
X200 1
GND SUPPLY A2 W30 2
X30P 25mm2
FOR CABIN O / X30.C2 changed to Battery main circuit breaker disconnect (2.0) / 2019-12-27 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 10 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A1 CIRCUIT BOARD DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+C1 +C1
-SC XJ3 FRONT LOWER -SC XJ3 CABIN INTERIOR
02 03
WORK/TRAMMING LIGHT
LIGHTS
WH40 302 WH40 303
6 11
A1 XJ3 XJ3
CIRCUIT BOARD
A1.sF6 24V 80A XP 2 XP 3 A1.sF11
10/30 12/11
1 1 1 1 1
F6 F7 F8 F9 F10
10A 2 2 2A 2 2A 2 2
4A 4A
SLOW FAST FAST
H= GREEN LED
H H
K6 K7
A1.0Va 0V A1.0Vb
10/30 12/11
XJ3
1 2 3 4 5 7 8 9 10 1 2 3 4 5 6
WH415 1 XJ4
WH415 2
XH28 17 WH28.17
40/11
XH24 24
XH25 24 1 Rear Tramming CAN W594.1
X594 32/11
1 1-boom CAN 24VDC supply W550.1
WH24 24 WH25 24 X550 41/11
24 24 XH33 1 XH33 2 XH33 4
+C1 XH24 XH25 XH33 3 XH33 5 XH43.1
1 2 24 24 51/12
-X415
WH50 24 WH51 24
1 1
XE1 XE2 WH33 2 WH33 3 WH33 4 WH33 5
1 1
+C1 XE22 1 XE22 2 XE23 1 XE23 2
E1 E2
-M415
M LED LED RD WH RD WH
2 2 WH33 1
XE1 XE2 RD & BK = WHITE RD & BK = WHITE
2 2
1 E22 WH & BU = RED E23 WH & BU = RED
In=2,5A
WH50 25 WH51 25
XE21 BK BU BK BU E1 Tramming/working light
1
OPTION OPTION fron in cabin left
CABIN HEATER E21
OPTION
XH24
25
XH25
25 XE22 XE22 XE23 XE23 E2 Tramming/working light
2 3 4 3 4
25 25 XE21 from in cabin right
WH33 7 WH33 8 WH33 9 WH33 10
2
WH24 25 WH25 25 WH25.25 WH33.8 WH33.10 E21 cabin roof light
21/24 WH33 6 21/29 21/29
E22 cabin left red light
WH24.25 WH33.7 WH33.9
21/24 WH33.6 21/24 21/24 E23 cabin right red light
E / Changed connection for E22 and E23, A1-F7 changed 2A -> 4A / 2017-09-14 / EHa 21/24
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 11 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A1 CIRCUIT BOARD DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
FRONT WINDOW
+C1 AC CONTROL +C1 AC CONTROL +C1 REAR WINDOW +C1 WASHER
-SC XJ3 CONDENSER -SC XJ2 EVAPORATION -SC XJ1 WASHER -SC XJ1
04 01 04 02
WH40 304 WH40 201 WH40 104 WH40 102
3 3 3 3
A1 XJ5 XJ6 XJ8 XJ9
CIRCUIT BOARD 24Vdc A1 to A2 (25mm2)
A1.sF11 24V 80A XP 4 XP 5 24V 80A XP 6 A2.24V
11/26 16/11
1 1 1 1 1 1 1 1
F11 F12 F13 F14 F15 F16 F17 F18
16A/25A 2 16A 2 4A 2 10A 2 6A 2 6A 2 10A 2 2
10A
SLOW SLOW SLOW SLOW SLOW SLOW SLOW SLOW
H H H H
K11 K12 K15 K16
A1.0Vb 0V A1.0Vc
13/25
11/26
H= GREEN LED
XP 8
XJ5 XJ6 XJ7 XJ8 XJ9 XJ10
1 2 4 1 2 4 1 2 3 4 5 6 1 2 4 1 2 4 1 2 3 4 5 6
14 Left spot light WH20.14
XH20 XH35 5 XH36 5 2.5mm2
pan/tilt unit 24/11
Front WH36.5
WH20.14 washer
15/25
(alternative) 67/11 XH29 A20 WH29.21
21 28/11
XH41 1 GSC supply WH41.1.12 Front wiperA1.F16a
53/29 WH21.14 auxiliary relay
15/12 XH29 2
X10 56 BMCF.24V (alternative) 68/11
XH41
55/14
14 Right spot light WH21.14
XH21 WH29A 2
pan/tilt unit 26/11
XH41 37 GSC WH41.17 XH29
XH350 1 Door / Seatbelt WH350.1 17 A1.XJ11.4
53/11 2
WH41 37 open warning 28/21 13/29
XH53/A XH53X XH53/B XH727 A1 Receiver power WH727.A1 WH29B 2
supply 23/20
15
15
14
14
WH41 XH41 31 XH41.31 +
USB socket
56/25
31 XH24 29 SH292 WH24.29 57/11 WH727.A2
XH727 A2
connection
23/20 VCP-
XH25 29 SH293 WH25.29 57/11 XH28 28 S9 WH28.28
without 36/11 XS36
2.5mm2 gatekeeper A1-F14 XH28 13 S11 WH28.13
14/11 33/11
X10 10 A/C evaporation blower (2.5mm2) WH42.2 58/21 SC X10.13 15/12
-
X10 9 A/C condenser fans (2.5mm2) WH42.1 WH29B 17
58/21
A/C condenser fans (2.5mm2) WH42.8 17
58/21 Rear washer WH35.5 XH29
X100 10 OFFBOARD Light VS (2.5mm2) W100.10 15/29
32/21 WH29A 17
GND A1 to A2 (25mm2) A2.0V Rear wiper auxiliary relay A1.F15a WH29.17
16/11 15/12
21/29
P / Offboard panel light supply X100:10 changed to A1-XJ5:1. Moved 3D scanner(IRIS) supplies to A2-K6. VCP-XS36 to USB socket / 2020-07-07 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 12 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A1 CIRCUIT BOARD DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
A1
CIRCUIT BOARD
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
A1.0Vc A1.0Vd
12/29 14/12
XJ11 XJ15
1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11
Circuit breaker tripping supply to A2 A1.XJ11.5
19/11
Circuit breaker tripping supply from A1 A1.XJ11.4
12/29
XH29 11 X10 57
Circuit breaker tripping chaining A1 to A2 X10.57a
19/11
X30.C7 W30 X30 9
10/15
9 (or)
WH40 811
XH29 13
WH29A 11 XJ8 11
+C1
WH29A 13 (or) -SC
11 13 CABIN CIRCUIT
XH29 XH29 BREAKER TRIPPING
11 13
WH29B 11 WH29B 13 (or)
X1
VCP-H90 CQ CIRCUIT BREAKER
TRIPPING INDICATOR LIGHT
X2
WH29B 12
WH29B 14
12 14
XH29 XH29
12 14
WH29A 12 WH29A 14
WH29.12
21/17
WH29.14
21/17
O / Removed VCP-H91 (DQ 2.0 update). WH29B:13,14 insulated / 2020-02-03 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 13 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A1 CIRCUIT BOARD DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
BOOM 1
MOVEMENT MOVEMENT PREVENTION
PREVENTED INTEGRITY CHECK
+C1 +C1 1-boom DC W200.2
22/11
-SC -SC power to VIO
XJ2 02 XJ2 03
1-boom BC W202.2
22/11
power to VIO
WH40 202 WH40 203 X200 2
X202 2
A1-XJ12.6 Movement prevention A1-XJ13.6
20/17 20/22
not enabled (NO)
XH25 28 Movement prevention WH25.28
57/11
enabled (NC)
XJ12 3 4 5 6 8 9 10 11 XJ13 3 4 5 6 8 9 10 11
A1
H H H
K20 K21 K22
H= GREEN LED
13/27
A1.0Vd 0V A1.0Ve
15/12
CIRCUIT BOARD
XJ12 XJ13
1 2 7 1 2 7
A1.K2a A1-F2(10A)
10/24
A1-F14
12/20
M / Movement prevention updated / 2018-10-18 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 14 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A1 CIRCUIT BOARD DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
WIPER
FRONT SCREEN
WASHER
FRONT SCREEN
WIPER
REAR SCREEN
WASHER
REAR SCREEN
FRONT
REAR WINDOW FRONT WINDOW CONTROL PLACE
WIPER WIPER SELECTED
+C1 +C1 +C1
-SC XJ1 03 -SC XJ1 01 -SC XJ6 03
WH40 103 WH40 101 WH40 603
XH25.9
57/11
A1.F15a XH35 3
12/25
XH35 1
A1.F16a XH36 3
12/27
XH36 1 12/27
WH36.5 12/25
WH35.5
K16 RELAY-NO
A1.F16
K15 RELAY
A1 F15
XJ13 3 4 5 6 8 9 10 11 2 3 4 5 8 9 10 XJ14
A1 WH36 1 WH36 2 WH35 1 WH35 2
WH36 3 WH36 5 WH35 3 WH35 5
H H H
1
XM90 1 3 2 XM91
1 1
K23 K24 K25 XM92 1 3 2 XM93 53a 31b 53 +
M91
1 M90
+
53a 31b 53
M92 M93 M M
A1.0Ve
M M 31 -
14/23 2
31 - XM90 6 XM91
2 2
XM92 6 XM93 WH35 4
2 WH35 6
WH36 4
WH36 6
XJ13 XJ14
1 2 7 1 6 7 11
Disconnect ground wire
from wiper motor case.
WH36.4
21/24
GND WH35.4
21/24
GND
WH36.6
21/24
GND WH35.6
21/24
GND
X10.13 X10 13 X10.13a
12/29 32/11
GND A1.XJ14.6
21/11
XH36 2
XH35 2
O / Added Front control place selected input / 2020-02-01 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 15 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A1 CIRCUIT BOARD, WIPERS DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CENTRAL GREASING
UNIT CONTROL
+C1
-SC XJ6 09
WH40 609
10/25
X30.11 E/S stop signal
6 11 6 11
A2 XJ1 XJ1 XJ2 XJ2
CIRCUIT BOARD H= GREEN LED
A2.24V XP 1 80A A2.sF6
12/30 17/12
24Vdc A1 to A2 (25mm2)
1 1 1 1
F2 F3 F4 F5
10A 2 10A 2 6A 2 10A 2
SLOW SLOW SLOW SLOW
H H H H
K2 K3 K4 K5
A2.0V XP 7 A2.0Va
12/16 17/12
GND A1 to A2 (25mm2)
XJ1 XJ2
1 2 3 4 5 7 8 9 10 1 2 3 4 5 7 8 9 10
XH26 1 Auxiliary WH26.1
50/11
I/O Supply
Pipe handler
VIO (E/S-stop) DA101.2
22/18
XH26 3 Auxiliary WH26.3
50/11
CPU Supply
Pipe handler VS DA101.16 XH26 10 WH26 10 AUXILIARY POWER WH26.10
22/18 50/11
Pipe handler VS DA101.10 2.5mm2
SUPPLY B (straight)
22/18
2.5mm2
X11 7 X401 1 W401A 1 CGU POWER ON/OFF W401.1
X11 5 X211 2 2-boom RC power to VIO W211.2 22/11
22/11
Boom 2 DC/BC power to VIO A2-XJ12.1 X414 5 SH23 indicator light supply W414.5
20/12 34/11
X211
2.5mm2
1 2-boom RC power to VS W211.1
22/11
X11 4 X212 1 2-boom BC power to VS W212.1 X11 6 X204 1 W204 1 SLC POWER W204.1
2.5mm2 22/11 22/11
2-boom DC power to VS W210.1 X204 2 W204 2 SLC POWER W204.2
22/11 22/11
X210 1
X10 11 AC ignition supply WH42.4
58/21
K / Deleted XH26.4/15 / 2018-04-05 / EHa
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 16 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A2 CIRCUIT BOARD DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
3D Scanner VS on/off 3D_VS.2
43/19
control from S209
6 11
XJ3 XJ3
A2 CIRCUIT BOARD
A2.sF6 24V 80A XP 2 XP 3 A2.sF11
16/28 18/11
1 1 1 1 1
F6 F7 F8 F9 F10 COLOURS
6A 2 4A 2 2A 2 4A 2 4A 2 BU = BLUE
SLOW SLOW FAST SLOW SLOW BN = BROWN
BK = BLACK
WH = WHITE
H H GY = GRAY
H= GREEN LED PK = PINK
TR = TRANSPARENT
VI = VIOLET
K6 K7 YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE
A2.0Va 0V A2.0Vb
16/28 18/11
NOTE! If K8/K9 is older Molex switch:
W205&X205:1, W206&X206:1 wires are YE,BN.
On page 21, W205&X205:3, W206&X206:3 are GN,WH.
XJ3 XJ4
1 2 3 4 5 7 8 9 10 1 2 3 4 5 6
X205 1 K8 ethernet supply W205 GN,WH W205.1
29/11
X209 X215
X206 1 K9 ethernet supply W206 GN,WH W206.1
30/11
3 3D Scanner W209.3 X208 5 1DG display supply W208.5/GY
43/23 46/11
PC supply X214 5 W214.5/GY
2DG display supply
47/11
X100 11 Offboard panel supply W100.11
1 Left 3D WH215.1 32/21
43/21
Scanner supply
XH38 23 supply to VG WH38.23
2X215
44/11
X501 1 supply to front tramming CAN W501.1
41/11
1 Right 3D WH215.3 XH26 16 Auxiliary Key Supply WH26.16
43/21 50/11
Scanner supply X560 1 W560.1
2-boom CAN 24VDC supply
42/11
CAMERA SYSTEM
X580 2 X580 diagnostic connector W580.RD DISTRIBUTION BOX XP4
45/26 WP4A REVERSE CAMERA
WP4B C1-P4
DISPLAY IN CABIN
X800 1 X800 XB5 RIG-B5
Reverse camera distribution box supply W800 1 1 RD WB5A (CAM1)
WB5B CAMERA REAR MASK
C1-X800
X800.2 2 BK
3D_VS.1
21/29 XB4 C1-B4
3D Scanner WB4A (CAM2) LEFT REAR IN
43/19 X427D WB4B CAMERA
Option S209 THE CABIN
1 BU
XB6 C1-B6 RIGHT FRONT IN
2 BN WB6A (CAM3)
WB6B CAMERA
THE CABIN
WHEN OPTION IS INSTALLED,
WH29.3 BU = trigger 1
XH29 3 S54 supply
37/21 BN = trigger 2
RIGHT FRONT CABIN CAMERA
IS CONNECTED TO CAM4
XH29 7 S54 supply WH29.7 XB7
37/21 C1-B7
Video out WB7A (CAM4) LEFT FRONT IN
WB7B CAMERA
XH26 9 Utility boom CAN power WH26.9 THE CABIN (OPTION)
50/11
XB7 B1-B7
WB7A (CAM4) BOOM AREA
P / Moved WLAN supply to A2-F14. Added S209, moved 3D scanner supplies to A2-K6 / 2020-10-8 / ETo WB7B CAMERA (DL422i OPTION)
Q / Changed 2X215:3-> 2x215:1 according to actual wiring. Added W206. Chyanged A2-F6 to 6A / 2021-02-06 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 17 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A2 CIRCUIT BOARD, REVERSE CAMERA DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
REAR TOP FLASHING
LIGHTS BEACON HORN Note!
+C1 +C1 +C1 All wires having voltage when
-SCXJ6 05 -SCXJ6 11 -SCXJ6 07 battery isolator S1 is switched off
X30.C1 W30 3 (or)
WH40 605 10/15 WH40 611 WH40 607 are orange
X30 3
A2 XJ5 3 XJ6 3 XJ8 3 XJ9 3
(or)
CIRCUIT BOARD
A2.sF11 24V 80A XP 4 XP 5 24V 10A XP 6
17/24
1 1 1 1 1 1 1 1
F11 F12 F13 F14 F15 F16 F17 F18
6A 2 10A 2 2A 2 6A 2 4A 2 4A 2 6A 2 6A 2
SLOW SLOW SLOW SLOW SLOW SLOW SLOW SLOW
H H H H
K11 K12 K15 K16
A2.0Vb 0V A2.0Vc19/25
17/24
H= GREEN LED
XP 8
XJ5 XJ6 XJ7 XJ8 XJ9 XJ10 1 2 3 4 5 6
1 2 4 1 2 4 1 2 3 4 5 6 1 2 4 1 2 4
(or)
(or)
(or)
2.5mm2 XH28 30 Vacuum pump (or) WH28.3033/11
X414 4 HQ W414.4 34/11
(or) XH43 8 (or) FPS ECLIPSE S224 WH43.8
X427 1 PTZ1 W427.1 59/11 51/12
(or) XH43 (or) FPS ECLIPSE S223 WH43.7 51/12
X427 3 PTZ2 W427.3 59/11 (or)
7
X10 (or) FPS ECLIPSE remote option K88 51/23
12 AC WH42.3 X427 5 PoE W427.5 59/11
supply 58/21
X216 1 VPNR W216.1 59/23 X333YE/WH X333.YE/WH51/23
X207 1 WLAN W207.1 43/11 (or)
XP6 XH47 3 6
XH23
XH23 2 WH23 WH47 WH47 2 5
XH29 4 SH14 WH29.4 36/11 2 (or) 2 2 (or) 1 2 9 GND
1 4
P6 HORN
WH47 5
XH29 5 SH14 WH29.5 XH28 10 WH28A 10 10 WH28B
36/11
10 (or) 10 (or)
XH28
XH23
XH29 1 SH51-SH53 WH29.1 37/11 (or) (or) XH28 9 WH28A 9 9 WH28B 13 14
XH29 16 SH50 WH29.16 38/11 9 (or) 9 (or)
XE12 XH28
5WH23
1 E12
XH23
5
1 E11
XH727 A5 WH727.A5
WH23 1 23/20 VCP-S21
X333 GR/RD X333.GR/RD
WH23.5
1 51/12
XH23 WE12 1
X333 YE/BU X333.YE/BU
51/12
21/21
WH47 1 XE12 1 X726 BK DAFO supplyW726.BK BEACON
WORKING LIGHT 51/12
OPTION
XE11 1
E12 XH23 XP5 XP5
WORKING LIGHT LED REAR IN THE XH23 3 Beacon WH23 WH47 WH47
E11 CABIN, RIGHT 3 (or) 3 3 (or) 1 2 7 GND
REAR IN THE LED
P5
CABIN, LEFT
XE12 2
XH24 20 S60 WH24.20 XE11 2 XH28 12 SH20 WH28A WH28B
52/22 WE12 2 WE12.2 12 (or) 12 12 12 (or)
XH25 20 S61 WH25.20 21/21 (or) XH28 8 WH28A WH28B 13 14
52/22 WH47 8
XA727 1 WA727 XA727.1 8 (or) 8 8 8 (or)
23/14
XH28
1
GND terminals A2.8 BEACON
21/11
(6x 4mm2)
0
REAR IN THE
CABIN, LEFT VCP-S20
Rev. P / Added radio charger A727. Moved Wlan supply X207:1 to A2-F14. Moved S32 supply to X10:13 / ETO / 2020-07-06
Rev. Q / Changed A2-F14 to 6A / ETO / 2021-04-12
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 18 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A2 CIRCUIT BOARD DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
A2
CIRCUIT BOARD
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
A2.0Vc A2.0Vd
18/27 20/12
XJ11 XJ15
1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11
13/29
A1.XJ11.5
13/26
X10.57a
SPS supply GQ-S209 3D scanner sw 3D_SPS.1
43/19
3D_SPS.2
43/19
X209 2 3D scanner PC SPS supply W209.2
43/23
1DG display SPS supply W208.2/BN
46/11
X30.C15 W30 17 (or)X30 17 (or) X208 2 1DG display SPS supply W208.2/WH
10/15 46/11
X214 2 2DG display SPS supply W214.2/WH
47/11
2DG display SPS supply W214.2/BN
47/11
P / Moved 3D scanner(Iris) SPS supply X209:2 to GQ-S208 / 2020-10-08 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 19 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A2 CIRCUIT BOARD DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
2-boom DC power to VIO W210.2 22/11
BOOM 2 W212.2 22/11
2-boom BC power to VIO
MOVEMENT
PREVENTED
+C1
A1-XJ13.6 14/27
-SC XJ6 01
Movement prevention A1-XJ12.6 14/15 Movement prevention XH24.9 57/11
enabled (NC) X212 2 not enabled (NO)
WH40 601
Front park brake WH29.6 37/20
X210 2 valve control S54
XH29 6 XH29 30 Rear park brake valve control S54 WH29.30
37/20
Cable reel 2nd limit sw control XH34.2
39/22
Rear park brake valve
XJ12 3 4 5 6 8 9 10 11 XJ13 3 4 5 6 8 9 10 11 2 3 4 5 8 9 10 XJ14
A2
H H H H H H
K20 K21 K22 K23 K24 K25
H= GREEN LED
19/28
A2.0Vd 0V
CIRCUIT BOARD
XJ12 XJ13 XJ14
1 2 7 1 2 7 1 6 7 11
A2-XJ12.1 A2-F2(10A)
2.5mm2
16/21
A2.XJ14.6a
21/11
2.5mm2
XH34 20 VC DO to rear brake WH34 20 WH34.20
39/27
XH34 19 VC DO to front brake valve XH122.20 WH34.19
WH34 19
39/27
valve XH122.19
X420 1 Front park brake valve W420 1 Y960 control W420.1
22/11
X420 2 W420 2 Y961 control W420.2
22/11
M / Movement prevention updated / 2018-10-18 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 20 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
A2 CIRCUIT BOARD DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
XH35 4 WH35.4 X800 2 X800.2
15/27 17/17
CONNECT GND 6x4mm2 X200 3 W200.3 XH35 6 WH35.6 WH42.5 58/21
1,5mm2
SUPPLY EVENLY 22/11 15/27
TO X10 GND X200 4 W200.4 XH36 4 WH36.4 WH42.6
22/11 15/24 58/21
X201 3 W201.3 1,5mm2 XH36 6 WH36.6 WH42.7
22/11 15/24 58/21
X201 4 W201.4 XH33 9 WH33.9 X206 3 YE,BN W206.3
22/11 11/26 30/11
X10 GND X202 3 W202.3 XH33 6 WH33.6 1,5mm2 X205 3 YE,BN W205.3
22/11 11/21 29/11
X202 4 W202.4 1,5mm2 XH33 7 WH33.7 X208 4 W208.4/BK
22/11 11/23 46/11
X210 3 W210.3 XH24 25 WH24.25 X208 3 W208.3/BU
22/11 11/19 46/11
X210 4 W210.4 1,5mm2 XH25 25 WH25.25 1,5mm2 X207 3 W207.3
22/11 11/19 43/11
X211 3 W211.3 1,5mm2 XH33 12 WH33.12 2,5mm2 XH29 17 WH29.17
22/11 28/19 12/30
X211 4 W211.4 2,5mm2 XH29 20 WH29.20
2x 2,5mm2
22/11 28/11
W212.3 WH26.5 WH33.8
1,5mm2
X212 XH26 XH33
6x 2,5mm2
3 1,5mm2 5 2,5mm2 8
22/11 50/11 11/23
X212 4 W212.4 1,5mm2
WH40.506 2,5mm2 XH33 10 WH33.10
22/11 32/11 11/26
XH24 11 WH24.11 2,5mm2 W100 13 W100.13
39/11 32/21
XH29 12 WH29.12 X214 4 W214.4/BK W100 12 W100.12
13/11 47/11 32/21
XH29 WH29.14 X214 W214.3/BU BMCF.GND
6x 2,5mm2
1,5mm2 14 3
13/11 47/11 55/14
CanBB GND
44/11
XA727 2 XA727.2 X501 3 W501.3 K88.A2
23/14 41/11 51/12
XH24 6 WH24.6 X580 1 W580.WH 45/26 K84.A2
39/11 56/25
XH25 6 WH25.6 X594 3 W594.3 K87.A2 33/25
39/11 32/11
X414 W414.1 XH24 WH24.27 W801.3 51/26
5x 1,5mm2
1,5mm2 1 27
34/11 57/11
WH25.27
1,5mm2
1,5mm2 XH25 27
57/11
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
X10
1,5mm2 X427 2 W427.2
3x 2,5mm2
59/11
Pipe handler GNDs: X427 4 W427.4
59/11
X401 4 W401.4 X427 6 W427.6
DA101.1 22/11 59/11
12/11 X204 3 W204.3 X216 2 W216.2
DA101.8 22/11 59/23
12/11 X204 4 W204.4
DA101.9 22/11
A1.XJ14.6 12/11 1,5mm2 XH26 2 WH26.2 1,5mm2 XH41 2 WH41.2.11
15/21 50/11 53/29
1,5mm2 XH43 3 WH43.3 XH41 2 WH41.2.12 53/29
51/12
A2.XJ14.6a XH29 10 WH29.10 XH350 5/6 WH350.5/6
20/30 36/11 28/23
1,5mm2 XH24 31 WH24.31 1,5mm2 XH29 8 WH29.8 36/11
51/12
XH25 31 WH25.31 2,5mm2 X420 3 W420.3
51/12 22/11
1,5mm2 XH20 11 WH20.11 24/11 XH727 A7 WH727.A7
23/20
XH20 13 WH20.13 1,5mm2 X560 3 W560.3
24/11 42/11
1,5mm2 XH23 5 WH23.5 WH20.13 X550 3 W550.3
18/29 (alternative)
67/11 41/11
1,5mm2 XH21 11 WH21.11 26/11 X726 BR W726.BR
51/12
1,5mm2 XH28 20 WH28.20
40/11
WH28.21
6x 4mm2
WH21.13 XH28 21
68/11 33/30
1,5mm2 XH21 13 WH21.13 XH29 15 WH29.15
26/11 37/12
A2.8 XE12 2 WE12.2 X209 1 W209.1
18/14 18/19 43/23
1,5mm2 XH20 15 WH20.15 24/11 X215 3 WH215.2
Connected WH34.30 WH215.4
43/21
XH34 30 WH20.15 67/11 2X215 3
bottom of cabin 39/27 43/21
XH34 31 WH34.31 (alternative)
W207.SCR X333.GR/BK
39/27 43/11 51/12
25mm2 PE PE PE PE PE PE PE PE
W1000
Q / Changed W205 and W206 wire colors / 2021-04-12 / ETo
NOTICE! This document is the exclusive
DATE NAME 21 /68
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
CABIN DIAGRAM, CABIN M / GEN 3 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
GROUND TERMINALS DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
DD/DT DL/DS/DU
RIGS RIGS
C2-X200AS
W200.1 +24V, A1-F2(10A) W200 1 1DC VS DC VS
10/24 A
W200.2 +24V, A1-F2(10A), MP & AP & E/S controlled W200 2 1DC VIO DC VIO1/2
14/27 B
W200.3 GND 1DC GND DC GND
C
LEFT FRONT FLANGE
21/17
Boom & Drilling
W200.4 GND W200 4 1DC GND DC GND
21/17 D
W201.1 +24V, A1-F2(10A) W201 1 1RC VS
Refer to
10/24 E
diagram
W201.2 +24V, A1-F2(10A), E/S controlled W201 2 1RC VIO DC/BC VIO3
10/24 F
W201.3 GND W201 3 1RC GND DC GND
21/17 G
W201.4 GND W201 4 1RC GND BC GND
21/17 H
W202.1 +24V, A1-F2(10A) W202 1 1BC VS BC VS
10/24 J
W202.2 +24V, A1-F2(10A), MP & AP & E/S controlled W202 2 1BC VIO BC VIO1/2
14/27 K
W202.3 GND W202 3 1BC GND BC GND
21/17 L
W202.4 GND W202 4 1BC GND BC GND
21/17 M
W203.1 +24V, A1-F3(10A) W203 1 FC POWER TO VS
10/24 N
W203.2 +24V, A1-F3(10A), E/S controlled W203 2 FC POWER TO VIO
10/24 P
W203.3 GND W203 3 FC GND
10/24 R Back flange
W203.4 GND W203 4 FC GND under the driving panel,
10/24 S
under the cabin
C2-X210AS
W210.1 +24V, A2-F2(10A) W210 1 2DC VS BS/FS/RC VS
RIGHT FRONT FLANGE
16/21 A
W210.2 +24V, A2-F2(10A), MP & AP & E/S controlled W210 2 2DC VIO ALS
20/22 B MIN
W210.3 TER
21/17
GND W210 3 2DC GND BS/FS/RC GND
C M I N ALS A1
TER
A2 LS
Boom & Drilling
W210.4 GND W210 4 2DC GND TER
MIN
A
LS
21/17 D MI N A
W211.1 +24V, A2-F2(10A) W211 1 2RC VS TER
Refer to
16/21 E
diagram
W211.2 +24V, A2-F3(10A), E/S controlled W211 2 2RC VIO
16/21 F
W211.3 GND W211 3 2RC GND
21/17 G
W211.4 GND W211 4 2RC GND
21/17 H
W212.1 +24V, A2-F2(10A) W212 1 2BC VS
16/21 J
W212.2 +24V, A2-F2(10A), MP & AP & E/S controlled W212 2 2BC VIO
20/22 K
W212.3 GND W212 3 2BC GND
21/17 L
W212.4 GND W212 4 2BC GND
21/17 M
C1-X401S
W401.1 +24V, A2-F4(6A) W401 1 CGU POWER ON/OFF
16/30 A
W401.2 +24V FROM HQ-SH23 BUTTON W401 2 CGU EXTRA CYCLE
34/11 B
34/11
W401.3 GND TO HQ-SH23 LIGHT W401 3 CGU FAILURE
C Right front flange
BACK FLANGE
W401.4 GND W401 4 CGU GND
21/21 D
W420.1 FRONT PARKING BRAKE RELEASE W420 1 Y960 CONTROL
20/30 E
W420.2 REAR PARKING BRAKE RELEASE W420 2 Y961 CONTROL Left front flange
20/30 F
W420.3 GND W420 3 Y960_Y961 GND
21/28 G
H
W204.1 +24V, A2-F4(6A) W204 1 SLC POWER
16/26 J
W204.2 +24V, A2-F4(6A) W204 2 SLC POWER
16/26 K
W204.3 SLC GND W204 3 SLC GND
21/21 L
W204.4 SLC GND W204 4 SLC GND
21/21 M
Rev Q / Added descriptions for wiring, added flange locations / 2021-02-05 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 22 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
FC, DC, RC AND BC MODULE SUPPLYS DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CQ-X8AP
3 230VAC W8A RD W8A.1
230VAC SUPPLY FOR HEATER 58/24
4 0VAC W8A BK W8A.2
ACN SUPPLY FOR HEATER 58/24
6 PE W8A Y/G W8A.3
PE SUPPLY FOR HEATER 58/24
PE
X-DA101
PIPE HANDLER OPTION
C1-X431
5 PE W8A PE DA101.1 18x1,5 1 Pipe handler GND
PE SUPPLY FOR SOCKET 21/15 1 Radio remote
ALTERNATIVE OPTIONS
2 0VAC W8A BK N DA101.2 18x1,5 2 Pipe handler VIO (E-stop)
ACN SUPPLY FOR SOCKET 16/21 2 receiver (Option)
1 230VAC W8A RD L
230VAC SUPPLY FOR SOCKET 3
PE DA101.4 18x1,5 4 Em.stop line Cable option BU11
33/30 4 4
PE OPTION DA101.5 18x1,5 5 Em.stop to relay 1
33/30 5 5 2 9V
2
6 3 GND
3
C1-X431 7 4 CAN H
DA101.8 18x1,5 8 Pipe handler GND 5
21/15 8 5 CAN L
5 PE W8A PE DA101.9 18x1,5 Pipe handler GND By-pass
PE SUPPLY FOR SOCKET 9
21/15 9 -plug if PE 4
2 0VAC W8A BK Line:White N DA101.1018x1,5 Pipe handler VS Opto GND
ACN SUPPLY FOR SOCKET 10 pipe
16/21 10 7
1 110VAC W8A RD Line:Hot L Opto in
110VAC SUPPLY FOR SOCKET DA101.1618x1,5 11 Pipe handler VS handler
PE 16/21 16 not
Id= connected
PE BU1
5mA
KL1
VS +
UL/CSA OPTION KL2
KL3
C1-X727S VS -
A
CAN cable MODULE
1 = ye, yellow BU1.1
2 = bn, brown WH727.A1 WH727 A1 VS 1 KL3
3 = gr, green 12/21
ES in
4 = wh, white WH727.A2 WH727 A2 EM-STOP IN 2 KL2
12/29
5 = shield ES GND
WH727.A3 WH727 A3 EM-STOP OUT 3 KL1
33/26
ES out
WH727.A5 WH727 A5 (OR) VS I/O 5 BU3.1
18/24
KL1
WH727.A7 WH727 A7 GND 7 VS I/O +
21/28 KL2
VS I/O -
KL3
6 Pilot V
KL7
4 ST1 inv
Wire harness when radio option is installed
5
SC 9 BU2.1
32/19
CanRCB CanHj WHITE 4 W572 CanRCB CanH 1 KL1
CAN H
32/18
CanRCB GNDj GREEN 3 W572 CanRCB GND 2 KL2
CAN L
32/18
CanRCB CanLj BROWN CanRCB CanL 6 KL3
CAN GND
YELLOW 1 W572 CanRCB 24Vdc
plugged plugged B
MODULE
Radio Battery CABLE SCREENS TO B MODULE
XA727 charger (Option) CONNECTORS FRAME
C
18/14
XA727.1 WA727 1 1
VS + MODULE Receiver inner wiring
21/17
XA727.2 WA727 2 2
VS -
Cable when radio option is installed Wire harness provided with the receiver
P / Radio inner wiring and charger added / 2020-07-06 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 23 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
230VAC, LINE ON SIGHT RADIO DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C1 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CONTACT ELEMENTS OUTSIDE VIEW
CABIN, LEFT
SPOT LIGHT
CABIN, LEFT
AND MOTORS
CONTROL
/WATER JET
SPOT LIGHT
CABIN, LEFT
BLINKER LIGHT
PARK/BRAKE/
Spotlight control
OPTION
SAFETY LIGHT
1st contact, x3
without TSC (VIU)
and without KPA 1st contact, x4
CABIN, LEFT
FORWARD IN THE
S17
WORKING LIGHT 2nd contact, x3
SH15 and S17 are in
4 pieces of
LQ, when using solo drilling station 2nd contact, x4 double contact blocks
HQ, when using dual drilling station
+LQ BRAKE PARKING TURN SIGNAL
LIGHTS LIGHTS LEFT
SH15 +C1
XH20.1 XJ8 07 XJ7 11 XJ7 05 -SC
WH20.14 WH20A 14 1 1 WH20B
12/22
1 13 14
WH20.15 WH20A
21/21
15 X1 S17
WH20.1 WH40 807 WH40 711 WH40 705
10/30
X2 13 53 33 73 83 43 23 63
1 3 4 2 XH20 9
14 54 34 74 84 44 24 64
WH20A 1
1 XH21 7 WH21.7
XH20 XH20.1 26/28
1 WH20B XH20 7
14 15
WH45 1
1 2 3 XH21 8 WH21.8
26/28
WH20B 13 WH20B 8 WH20B 3 WH20B 4 WH20B 5 WH20B 6 WH20B 9 WH20B 7 XH20 8
XH45
15 8 3 4 5 6 9 7
10 11 12 XH20.1 13 XH20.1 XH20.1 XH20.1 XH20.1 XH20.1 XH20.1 XH20.1
XH20.1 8 3 4 5 6 9 7
WH45 18 WH45 20
WH20A 10 WH20A 13
WH45 19 WH22A 2 WH22A 1
10 twisted pair WH22A = PUR 2x1.5mm^2
1 d=6,9mm
1 1 1 XH20 1 per 2cm Left Front ICOTEK KT6
WH20A 7 WH20A 8 WH20A 9
XE5 XE6 XE7 XH24 10
1 ICOTEK plugged with ST6
Alternative
1 1 1
if water jet not ordered 7 8 9
WH45 10 WH20A 3 WH20A 4 XH20 XH20 XH20
options
E5 E6 E7 WH50 51 7 8 9
LED 3 4
LED LED
(option)
2 2 2 1 XH20 XH20 When connected WH45 7 WH45 8 WH45 9
XE5 XE6 XE7 XY419 =slower speed
WH20A 5 WH20A 6 WH20A 22
2 2 2 1
1 WH45
twisted pair 5 6 12
Y419 21
1 per 2cm XH20 XH20 XH20
WH45 15 WH45 16 WH45 17
2
XE17 1 3 2 XE19 3
7 8 9 1 WH45 5 WH45 6 WH45 22 RD BN BU
2 WH45 3 WH45 4
XY419 XE15
XH45 2 1 1 2 3 4 XM15 5 6 7 8 E19
E17
4 5 6 RED
E15 WH
WH45 11 WH50 52
11 2
LED
9 10 6 5 7 11 12 13 4 3 14 8 XE17 XE19 4
XH20 XH24 2 4
XE15 ALTERNATIVE
VSout
VS
11 2 PAN+ PAN- GND GND MODE TILT+ TILT- GND
WH20A 11
WH45 14 2 +LSC (MODE)
21/21
WH20.11
WH45 13
21/23
WH20.13
Q / Added alternative text to Y419 and E15 / 2021-02-06 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 24 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
UPPER LEFT FRONT LIGHTS + WATER JET DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+LQ
XH20.1S
SH15
24vdc from XH20:14 WH20A 14
(A1:F14 sheet 12) 13 14
1
GND from XH20:15 WH20A 15 WH20B 1
(X10 gnd strip, sheet 21) S17
X1
X2 13 53 33 73 83 43 23 63
WH20B 9 14 54 34 74 84 44 24 64
9
XH20.1P
1
XH20.1P
XH20.2S 1
WH20.2 72 WH20B 13 WH20B 8 WH20B 3 WH20B 4 WH20B 5 WH20B 6 WH20B 7
14 XH20.1S 8 3 4 5 6 7
XH20.2P 13 XH20.1P XH20.1P XH20.1P XH20.1P XH20.1P XH20.1P
14 XH20.1P XH20.2S 8 XH20.2S 3 XH20.2S 4 XH20.2S 5 XH20.2S 6 XH20.2S 7
WH20.2
150 WH20.2 18 WH20.2 16 WH20.2 76
14 WH20.2 48
XH20.2S WH20.2 17 WH20.2 15
14
XH20.1P
WH20B XJ7 2 XJ4 8 XJ1 8 XJ1 7 XJ1 6 XJ1 5 XJ7 6
15
15
XH20.1P VS DI PAN+ PAN- TILT+ TILT- GND
XH20.2S 15 WH20.2 72A
WH20.2
151 -TSC
DO CAN2_H CAN2_L VS
15
XH20.2P
XH20.1S 15
XJ4 10 XJ7 4 XJ7 3 XJ5 1
WH20.2 410 R20.2 WH20.2 51A XH21.2P
27/22
60ohm
WH20.2 51 WH20.2 76A
WH20.2 64 WH20.2 62
13 8 5 9
XH20.2P XH20.2P 3 4 XH20.2P XH20.2P
XH20.1S 13 XH20.1S 8 XH20.2P XH20.2P XH20.1S 5 XH20.1S 6 XH20.1S 9
XH20.1S 3 XH20.1S 4
WH20A 3 WH20A 4 WH20A 22
Alternative
WH22A 1 WH20A 10
1 10 twisted pair 12
Spotlight control
options
XH24 XH20 1 per 2cm XH20
1 10 12
for teleremote WH45 10 WH20A 5 WH20A 6
WH50 51
with VIDEOTEC 1 3 4 5 6 WH45 22
pan and tilt motor XY419 WH45 XH20 XH20 XH20 XH20
1
1 21
WH45 3 WH45 4
WH22A 2
Y419 1 twisted pair
2 WH45 5 WH45 6
(See previous page for XE15 1 per 2cm
1
other XH45 connections) 2 X
7 8 9 XY419
2 E15 1 2 3 4 XM15 5 6 7 8
XH45 WH50 52 LED
4 5 6 2 2
XH24 XE15
2 2 9 10 6 5 7 11 4 3 14 8
Node ID
VSout
VS
PAN+ PAN- GND 0x40
TILT+ TILT- GND
WH45 14 +LSC /CAN H /CAN L /24Vdc
Q / Added alternative text to Y419 and E15, added +LSC and corrected node id to 0x40 / 2021-02-06 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 25 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
TELEREMOTE OPTION FOR LEFT SPOT DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CONTACT ELEMENTS OUTSIDE VIEW
OPTION
SAFETY LIGHT
CABIN, RIGHT
SPOT LIGHT
CABIN, RIGHT
AND MOTORS
CONTROL
SPOT LIGHT
CABIN, RIGHT
BLINKER LIGHT
PARK/BRAKE/
Spotlight control 1st contact, x3
without TSC (VIU)
1st contact, x4
and without KPA
S18
CABIN, RIGHT
FORWARD IN THE
WORKING LIGHT
SH16 and S18 are in 2nd contact, x3
LQ, when using solo drilling station
HQ2, when using dual drilling station 4 pieces of
+LQ 2nd contact, x4 double contact blocks
TURN SIGNAL
SH16 RIGHT
XH21.1 +C1
WH21.14 WH21A 14 1 1 WH21B
12/21
13 14
-SC XJ7 09
WH21.1 1
10/30 S18
X1
13 53 33 73 43 83 63 23
X2
1 3 4 2 WH40 709
14 54 34 74 44 84 64 24 XH21 9
WH21A 1
1 WH21.7
24/30
XH21
1 WH21B 8 WH21B 3 WH21B 4 WH21B 9 WH21B 5 WH21B 6 WH21B 7
WH46 1
1 2 3
8 3 4 9 5 6 7 WH21.8
XH21.1 XH21.1 XH21.1 XH21.1 XH21.1 XH21.1 XH21.1 24/30
8 3 4 9 5 6 7
XH46
WH21A 10 WH21A 3 WH21A 4 WH21A 22 WH21A 5 WH21A 6 WH21A 13
10 11 12
10 twisted pair
WH46 18 WH46 20
XH21 1 per 2cm
WH4619 10
1 1 1 WH46 10 3 4 WH21A 7 WH21A 8 WH21A 9
XE8 XE9 XE10 XH21 XH21
1 1 1 3 4
7 8 9
E8 E9 E10 WH46 12 5 6 XH21 7 XH21 XH21
21 8 9
LED twisted pair XH21 XH21 XH21
LED LED 1 per 2cm 12 5 6
(option) 1 When connected WH46 7 WH46 8 WH46 9
2 2 2 XE16
XE8 XE9 XE10 1 =slower speed
WH46 22 WH46 5 WH46 6
2 2 2 WH46 3 WH46 4
WH46 16 E16 1 2 3 4 XM16 7 5 6 8
WH46 15 WH46 17 LED XE18 1 3 2 XE20 3
2 RD BN BU
7 8 9 XE16
2
XH46 9 10 6 5 7 11 12 13 14 4 3 8 E20
E18
VSout
VS
PAN+
PAN-
GND
(MODE)
GND
MODE
GND
TILT+
TILT-
4 5 6 GREEN
WH
WH46 11
11 +RSC XE18
4 XE20 4
XH21 WH46 14
11 ALTERNATIVE
WH21A 11
WH21.11 WH46 13
21/21
WH21.13
21/21
Q / Moved S18 contact supply to SH16:13 / 2021-01-13 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 26 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
UPPER RIGHT FRONT LIGHTS WIRE HARNESS DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+LQ
XH21.1S
XH21.2P
XH21.2S
XH21.1P
SH16
24vdc from XH21:14 WH21A WH21B
(A1:F14 sheet 12) 14 1 13 14
1
S18
X1
13 53 33 73 43 83 63 23
X2
14 54 34 74 44 84 64 24
WH21B 9
9
WH20.2 71 WH20.2 XH21.1P
71A
WH21B 3 WH21B 4 WH21B 5 WH21B 6 WH21B 7
8 3 4 5 6 7
XH21.1P XH21.1P XH21.1P XH21.1P XH21.1P XH21.1P
XH21.2S 8 XH21.2S 3 XH21.2S 4 XH21.2S 5 XH21.2S 6 XH21.2S 7
WH20.2 47 WH20.2 14 WH20.2 13 WH20.2 WH20.2 11 WH20.2 66
12
XJ7 1 XJ4 7 XJ1 4 XJ1 3 XJ1 2 XJ1 1 XJ6 6
R506
120ohm
VS
-TSC DI PAN+ PAN- TILT+ TILT- GND
XJ6
CanFCB CanLa_1 W506 2 2 CAN1_L
48/11
3 CAN1_L VS CAN2_H CAN2_L GND
CanFCB CanHa_1 W506 4 4 CAN1_H
48/11
CanFCB 24Va_1 W506 1 5 CAN1_H XJ6 1 XJ7 4 XJ7 3 XJ7 5
48/11 plugged
CanFCB GNDa_1 W506 3 WH20.2 61 WH20.2 65 WH20.2 63 XH21.2P WH20.2 51A WH20.2 75A
48/11 plugged 25/27
WH20.2 75
8 3 4 5 9 7
XH21.2P XH21.2P XH21.2P XH21.2P XH21.2P XH21.2P
XH21.1S 8 XH21.1S 3 XH21.1S 4 XH21.1S 5 XH21.1S 6 XH21.1S 9 XH21.1S 7
WH21A 10
10 twisted pair
1 per 2cm
XH21
10 WH21A 13
Spotlight control
WH46 10 WH21A 3 WH21A 4
for teleremote
3 4
with VIDEOTEC XH21 XH21 Connect pin 12 to pin 13
WH46 3 4 when motor is CAN controlled WH21A 22
pan and tilt motor 21
WH21A 5 WH21A 6
WH46 3 WH46 4 5 6 12
1 XH21 XH21 XH21
XE16 twisted pair 5 6 12
1 1 per 2cm
(See previous page for WH46 5 WH46 6 WH46 22
other XH46 connections)
E16
7 8 9 1 2 3 4 XM16 5 6 7 8
LED
XH46
2
4 5 6 XE16
2
9 10 6 5 7 11 12 13 4 3 14 8
VSout
VS
PAN+ PAN- GND GND MODE TILT+ TILT- GND
WH46 14
+RSC /CAN H /CAN L Node ID 0x41 /24Vdc
GND from XH21:13
(X10 gnd strip, sheet 21)
Q / Moved S18 contact supply to SH16:13, Added +RSC name and corrected node id to 0x41 / 2021-01-13 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 27 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
TELEREMOTE OPTION FOR RIGHT SPOT DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
12VDC SOCKET
FOR RADIO AND
POWER SUPPLY
RADIO/PLAYER
12VDC SOCKET
OPTION
DOOR MONITOR
SEATBELT OR
+CQ
WH350
WH350 -XNP
WH29.21 A1-F18 (10A) WH350.1 A1-F14 (10A) 1.1 1 1
12/30
12/21
WH350 1.2 11 11 +24vdc to
WH350 1.5 1 1.4 1 seatbelt
12 12
XS149.1
XS149.2
S149 1
WH29A 21
seatbelt
21 2
switch
XH29
WH350 2.5 2 WH350 2 2.1 2 2
2.4
2.2 3 3 seatbelt to
WH29B 21 left door
XS147
10 10
WH29B WH29B 2,5mm2
32 10A 32 S147
XS147
3
18-32V
XH29
XS147
latch switch
4
VCP- WH29B WH29B 22 WH29A XH29 22
22 left door
A20 13.6V 22 10A 22
0V 3.1 4 4
XH33 11
3.2 8 8 left door to
right door
WH29B 20 9 9
WH33.12
XS148
20 21/24
XH29 S148
XS148
3
WH29A 20
XS148
latch switch
4
WH33 11
WH33 12
right door 5 5
WH29B 33
C2- 4.2 6 6 right door to
A21 SC input
WH350
WH350
4.3 7 7
RADIO/
PLAYER
5
6
WH33 14
WH33 15
WH33 16
WH33 13
+ XH350 4
VCP-
XS35
- WH40 805
C2-A22 C2-A23
WH33 17
WH33 18
WH33 19
WH33 20
+C1 XJ8 05
-SC DI
VCH
C2-A24 C2-A25 DOOR AND
SEATBELT
CLOSED
WH29.20 2,5mm2
21/29
WH350.5/6
21/28
Q / Changed sheet name, changed Door&Seatbelt monitoring to option wiring / 2021-02-10 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 28 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
12 V CIRCUITS, RADIO, DOOR MONITOR OPTIO DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C1 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Ethernet switch K8
-X205S
4 3
W205.3 W205 YE 1 Power1 input supply connector
21/29 V1 -
W205 BN 2 (M12, A-Coded, MALE, 4pin)
V2 - 1 2
W205.1 W205 GN 3 POWER
17/28 V2 +
W205 WH 4
V1 +
1DG Ethernet -X602P -X608P Ethernet -X608P
RJ45
W602.1 OR W602 1 TX+ TX+ 1 W608 OR 1 1 1
46/11
W602.2 BU W602 2 RX+
3 4
RX+ 2 W608 BU 2 2 3
46/11 ETH4 ETH5
W602.3 WH/OR W602 3 TX- Ethernet connectors TX- 3 W608 WH/OR 3 3 2
46/11
W602.4 4 RX- (M12, D-Coded, FEMALE, 4pin) RX- 4
WH/BU W602 W608 WH/BU 4 4 6 RJ45
46/11 2 1
VG Ethernet -X601P ETH1 ETH2 -X609P
W601.1 1 TX+ TX+ 1
Alternatives for ETH 6 connector:
OR W601 -Un-used
44/11
W601.2 BU W601 2 RX+ RX+ 2 -Iris (option)
44/11 ETH3 ETH6 -Offboard panel (option)
W601.3 WH/OR W601 3 TX- TX- 3
44/11
W601.4 WH/BU W601 4 RX- ETH3 ETH4 RX- 4
44/11
LQ-DM1 Ethernet -X600P -X609P Ethernet IRIS
W600.1 OR W600 1 TX+ ETH5 ETH6 TX+ 1 W609 OR W609.1
41/11 43/21
W600.2 BU W600 2 RX+ RX+ 2 W609 BU W609.2
41/11 ETH6 43/21
W600.3 WH/OR W600 3 TX- ETH2 TX- 3 W609 WH/OR W609.3
41/11 43/21
W600.4 WH/BU W600 4 RX- RX- 4 W609 WH/BU W609.4
41/11 ETH7 ETH8 43/21
Alternatives for ETH 1 connector: -X609P Ethernet Offboard
-X604P
-Un-used PWR TX+ 1 W609 OR W609.2.1
-DM2 Drilling module 1 TX+ 32/22
-Link to K9 ethernet switch
RX+ 2 W609 BU W609.2.2
2 RX+ ETH6 32/22
ETH1 TX- 3 W609 WH/OR W609.2.3
3 TX- 32/22
RX- 4 W609 WH/BU W609.2.4
4 RX- 32/22
LQ-DM2 Ethernet -X604P -X610P Ethernet CM1
W604.1 W604 OR 1 TX+ TX+ 1 W610 OR W610.1
42/11 45/11
W604.2 W604 BU 2 RX+ RX+ 2 W610 BU W610.2
42/11 ETH1 45/11
W604.3 W604 WH/OR 3 TX- ETH7 TX- 3 W610 WH/OR W610.3
42/11 45/11
COLOURS
W604.4 W604 WH/BU 4 RX-
BU = BLUE
RX- 4 W610 WH/BU W610.4
42/11 45/11
BN = BROWN
BK = BLACK
WH = WHITE
LQ-K9 Ethernet -X604P GY = GRAY -X605P Ethernet WLAN
W604.2.1 W604 OR 1 TX+ PK = PINK TX+ 1 W605 OR W605.1
30/13 TR = TRANSPARENT 43/11
W604.2.2 W604 BU 2 RX+ VI = VIOLET RX+ 2 W605 BU W605.2
30/13 ETH1 YE = YELLOW 43/11
W604.2.3 W604 WH/OR 3 TX-
GR = GREEN ETH8 TX- 3 W605 WH/OR W605.3
30/13 43/11
W604.2.4 W604 WH/BU 4 RX- Y/G = YEL/GRE RX- 4 W605 WH/BU W605.4
30/13 RD = RED 43/11
OR = ORANGE
Q / Changed K8 to Advantech, updated W205, removed W213 / 2021-02-05 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 29 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
ETHERNET SWITCH K8 DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Ethernet switch K9 - option
Terminals Power -X206S
W206.3 W206 YE 1
21/29 V1 - 4 3 TX+ 1 W612 OR W612.1_1
W206 BN 2 66/11
V2 - Power input supply connector RX+ 2 W612.2_1
W612 BU
W206.1 W206 GR 3 POWER (M12, A-Coded, MALE, 4pin) ETH5 66/11 POE
17/28 V2 + 1 2 TX- 3 W612 WH/OR W612.3_1
W206 WH 4 66/11 cam right
V1 + RX- 4 W612 WH/BU W612.4_1
66/11
-X612P
W611.1_1 W611 OR 1 TX+ TX+ 1 W612 OR W612.1
66/11 59/11
W611.2_1 W611 BU 2 RX+ RX+ 2 W612 BU W612.2
POE cam 66/11 ETH4 ETH5 59/11 PTZ
W611.3_1 W611 WH/OR 3 TX- TX- 3 W612 WH/OR W612.3
left 66/11 59/11 cam right
W611.4_1 W611 WH/BU 4 RX- RX- 4 W612 WH/BU W612.4
66/11 59/11
3 4
-X611P Ethernet connectors
W611.1 1 TX+ (M12, D-Coded, FEMALE, 4pin)
W611 OR
59/11 2 1 TX+ 1 Alternatives for ETH 6 connector:
W611.2 W611 BU 2 RX+
-Un-used
PTZ cam 59/11 ETH4 RX+ 2
W611.3 W611 WH/OR 3 TX- ETH6 -VPN router
left 59/11 TX- 3
W611.4 W611 WH/BU 4 RX- ETH1 ETH2
59/11 RX- 4
-X615P
Alternatives for ETH 3 connector: 1 TX+ TX+ 1 W614 OR W615.1
59/23
-Un-used 2 RX+ ETH3 ETH4 RX+ 2 W614 BU W615.2
-2DQ Drilling display 2 ETH6 59/23 VPN
3 TX- ETH3 TX- 3 W614 WH/OR W615.3
59/23 router
4 RX- RX- 4 W614 WH/BU W615.4
59/23
-X621P ETH5 ETH6
W621.1 W621 OR 1 TX+
47/11 TX+ 1 Alternatives for ETH 7 connector:
W621.2 W621 BU 2 RX+
-Un-used
2DG 47/11 ETH3 RX+ 2
W621.3 W621 WH/OR 3 TX-
ETH7 ETH8
-POE-microphone
(option) 47/11 ETH7 TX- 3
47/11
W621.4 W621 WH/BU 4 RX-
RX- 4
-X613P
Alternatives for ETH 2 connector: PWR
1 TX+ TX+ 1 W613 OR W613.1
-Un-used 66/11
-DM2 Drilling module
2 RX+ RX+ 2 W613 BU W613.2 POE
66/11
3 TX- ETH2 ETH7 TX- 3 W613 WH/OR W613.3 Mic
66/11
4 RX- RX- 4 W613 WH/BU W613.4
66/11
-X620P
42/11
W620.1 W620 OR 1 TX+
W620.2 W620 BU 2 RX+ TX+ 1 W616 OR W616.1_1
42/11 66/11
DM2 W620.3 W620 WH/OR 3 TX- ETH2 RX+ 2 W616 BU W616.2_1 POE
42/11 66/11
W620.4 W620 WH/BU 4 RX-
COLOURS ETH8 TX- 3 W616 WH/OR W616.3_1 cam
42/11 66/11
BU = BLUE RX- 4 W616 WH/BU W616.4_1 middle
BN = BROWN 66/11
BK = BLACK
-X603P WH = WHITE -X616P
W604.2.1 W603 OR 1 TX+ GY = GRAY
PK = PINK
TX+ 1 W616 OR W616.1
29/11 59/11
W604.2.2 W603 BU 2 RX+ TR = TRANSPARENT RX+ 2 W616 BU W616.2 PTZ
29/11 ETH1 VI = VIOLET 59/11
cam
CQ-K8 W604.2.3 W603 WH/OR 3 TX- YE = YELLOW ETH8 TX- 3 W616 WH/OR W616.3
29/11 59/11
W604.2.4 W603 WH/BU 4 RX- GR = GREEN RX- 4 W616 WH/BU W616.4 middle
29/11 Y/G = YEL/GRE 59/11
RD = RED
OR = ORANGE
Q / Changed K9 to Advantech, Changed W213 to W206, added POE options / 2021-04-19 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 30 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
ETHERNET SWITCH K9 Teleremote DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION +LQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Ethernet switch K9 - DS412i-R (option)
Terminals Power -X206S
W206 YE 1 4 3
V1 -
Power input supply connector
W206 BN 2
V2 - (M12, A-Coded, MALE, 4pin)
W206 GR 3 POWER 1 2
V2 +
W206 WH 4
V1 +
IP CAM1 IP CAM2
Ethernet -X622P -X623P Ethernet
(OPTIO) (OPTIO)
OR W622 1 TX+ TX+ 1 W623 OR
1 3 4 1
-X622P
-X623P
BU W622 2 RX+ Ethernet connectors RX+ 2 W623 BU
2 ETH5 2
3 TX- ETH4 (M12, D-Coded, FEMALE, 4pin) TX- 3
3 WH/OR W622 W623 WH/OR 3
2 1
WH/BU W622 4 RX- RX- 4 W623 WH/BU
4 4
ETH1 ETH2
ETH3 ETH4 IP CAM3
2DG Ethernet -X621P -X624P Ethernet
(OPTIO)
W621 OR 1 TX+ TX+ 1 W624 OR 1
-X624P
W621 BU 2 RX+ RX+ 2 W624 BU
ETH3 ETH6 2
W621 WH/OR 3 TX- ETH5 ETH6 TX- 3 W624 WH/OR 3
W621 WH/BU 4 RX- RX- 4 W624 WH/BU 4
ETH7 ETH8
PWR IP CAM4
DM2 Ethernet -X620P -X625P Ethernet
(OPTIO)
W620 OR 1 TX+ TX+ 1 W625 OR 1
-X625P
W620 BU 2 RX+ RX+ 2 W625 BU 2
W620 WH/OR 3 TX- ETH2 ETH7 TX- 3 W625 WH/OR 3
W620 WH/BU 4 RX- RX- 4 W625 WH/BU 4
COLOURS
BU = BLUE
BN = BROWN
CQ-K8 Ethernet -X604P BK = BLACK -X626P
WH = WHITE
W604 OR 1 TX+ GY = GRAY TX+ 1
2 RX+ PK = PINK RX+ 2
W604 BU
ETH1 TR = TRANSPARENT
W604 WH/OR 3 TX- VI = VIOLET ETH8 TX- 3
YE = YELLOW
W604 WH/BU 4 RX- GR = GREEN RX- 4
Y/G = YEL/GRE
RD = RED
OR = ORANGE
Q / Changed K9 to Advantech, Changed W213 to W206 / 2021-02-05 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 31 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
ETHERNET SWITCH K9 DS412i-R DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION +LQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
21/24
WH40.506
NOTE!
X10.13a A1-F17 (10A) X10 13 X10 13 S32 Cable reel limit sw. supply XH34.1 39/22
REMOVE JUMPERS X100:6-9
IF OFFBOARD OPTION IN USE
OFFBOARD ETHERNET
15/29
PANEL
X100 X100X
CAN cable W100.10 A1-F11 (16A) W100 1 2,5mm2 B
12/21 Light VS
1 = ye, yellow WH40 505 507 509 511 512 W100.13 W100 2 2,5mm2 D
2 = bn, brown 21/29 Light GND
3 = gr, green W100.11 A2-F10 (4A) W100 3 E
4 = wh, white 17/28 System VS
5 = shield 5 7 9 11 12
W100.12 W100 4 G
XJ5 21/29 System GND
X30.C3 X30 5 X100 6 W100 5 J J
+SC 10/15 EMG. stop NC line 1 out
VS
VIO1
VIO2
VIO3
GND
X30.C4 X30 6 X100 7 W100 6 K K
10/15 EMG. stop NC line 2 out
W594.1 A1-F9 (2A) W100.8 X100 8 W100 7 L L
11/28 48/11 EMG. stop NC line 1 in
W594.3 W100.9 X100 9 W100 8 M M
21/24 48/11 EMG. stop NC line 2 in
XH41.14 X100 16 W100 9 N
VCH 55/11
XH41.26 X100 17 W100 10 P
ACKN BUTTON
55/22 FAULT LIGHT
X593 X100 15 W100 11 R
PANEL CONNECTED
XJ4 K8 W609.2.2
3 CAN1_L W609 BU V
29/29 RX+
W609.2.4 W609 WH/BU W
29/29 RX-
1 CAN1_H W609.2.1 W609 OR T
29/29 TX+
4 CAN1_L W609.2.3 W609 WH/OR U
29/29 TX-
2 CAN1_H F
SCREEN
6 GND
10 ID4
CAN2_L
CAN2_H
CAN2_L
CAN2_H
Option relay with Offboard panel
GND if Access protector with front scanner
39/22
XH34.1.2
XH41 60 is supplied.
X572
XJ5
WH41 60
4
1
23
plugged
plugged
A1
+UQ
-K89.2
24 A2
R572
120ohm WH41 61 K89.2
55/11
Closest possible
ground near
+UQ
connection of CAN. -K89.2
14
W594
W594
W594
W593
W593
W593
W593
W594
W572
W572
W572
55/21 11
12
WH40 901
ye
bn
gr
wh
ye
bn
gr
wh
gr
bn
wh
XJ9 01
CanRCB CanLb
CanRCB CanHb
CanRCB CanLc
CanRCB CanHc
CanRCB CanLj
CanRCB CanHj
CanRCB 24Vb
CanRCB GNDb
CanRCB 24Vc
CanRCB GNDc
CanRCB GNDj
SC
INPUT EX
OFF-BOARD PANEL
CONNECTED
45/30
45/30
45/30
45/30
40/11
40/11
40/11
40/11
23/14
23/14
23/14
CM1 TCP
P / Added S32 cable reel limit sw supply to X10:13 / 2020-10-23 / ETo
Q / Corrected Offboard ethernet cable to W609 / 2021-02-05 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 32 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
SC SUPPLY, OFFBOARD PANEL DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
WH28.30 A2-F18 (6A)Direct
18/30 WH727.A3 XH727 A3
23/20 Radio
OUTPUT TCP Emergency stop
WH28.13 A1-F17 (10A) WH28A 30 D727
12/29 RADIO REMOTE
(or)
ACTIVATED
WH28A 13 XH28 29
13 DOH 2A 30 Local by-pass
EMERGENCY STOP
XH28 XJ3 7 XH28 CONTROL SYSTEM RELAY CONTROL
for radio
13 30
AUTO-MODE OFF (Integrity check) Emergency stop
WH28B 13 WH30 37 DA101.4
WH28B 30 X10 73
Removed if Radio remote option 22/18
(or) Remove if pipe
13A 13B 13C 13D
+C1
-SC XJ9 5 XJ7 7 handler option
X10 76 DA101.5
22/18
VCP-S11 VCP-S12 VCP-S85
WH40 905 WH40 707
2 0 1 23 13 41 X1 0 1 13 21
0 1 13 X1 XH41 39
24 14 42 X2 14 22
0 1
2 0 1 14 X2 K86 A1 K87 A1 K82 A1 K83 A1
WH28B A2 A2 A2 A2
21A K86.A2
WH41 39 56/25
VCP-
WH28B 29 K87.A2
S11 13 23 41 WH28B 21 WH30 17 WH30 34 WH28B 31 21/29
(or) (or)
OFFBOARD 2 XH28 29 XH28 21 WH30 18
ONBOARD 0 29 21
XJ3 4 XH28 31 WH41.39
55/29
RADIO REMOTE 1 DIH
WH28A 29 31
14 24 42
VACUUM PUMP
WH28A 31 WH28B 21B WH28B.21B
WH28A 21 36/11
(or)
ACTIVATED
VCP-
S12
INPUT TCP
XH28 31 (or) XH34 28 WH34.28
13 21 WH30 15 39/27
(or) XH34 29 WH34.29
CABIN 0 X WH30 16
WH28.21
39/27
CABIN OUTSIDE 1 X 21/28
14 22
CONTACT BLOCK NUMBERING
x = CONTACT POSITION NUMBER
(SEE PICTURE)
XJ1 6 XJ1 5 XJ1 7 XJ1 8 K82 K83
CLOSING CONTACT x3/x4 14 14
OPENING CONTACT x1/x2 DIH DIH DIH DIH 42/29 42/30
11 11
12 12
1
3
2
CABIN CABIN K86 K87
4
6
5
OFFBOARD RADIO OUTSIDE INSIDE 14 14
PANEL REMOTE CONTROLS CONTROLS 42/29 42/30
SELECTED SELECTED 11 11
SELECTED SELECTED 12 12
INPUT TCP INPUT TCP INPUT TCP INPUT TCP
M / Removed WH30:15 (input main lock local), re-wired S85 / 2018-09-17 / ETo
O / Re-named SH12-> S12, added WH28B wire 21B and WH30 wire 15, re-wired S11 and S12, Changed S11 contact blocks / 2020-02-01 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 33 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
CABIN CONTROLLER SC/TCP INPUTS DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
COLOURS
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK PLUG
TR = TRANSPARENT
VI = VIOLET PLUG
YE = YELLOW PLUG
GR = GREEN
Y/G = YEL/GRE PLUG
RD = RED
OR = ORANGE W402A 1 X402 1
W402A 2 X402 2
HQ
CENTRAL DRILLING
GREASING PLATFORM
UNIT UP/DOWN
S59 13 43 23 53 W402 BU W402 RD W402 GR
up X X
S59 W402 BN W402 YE W402 BK
NA
SH23 13 43 23 53
down X X
0 1 13 X1
14 44 24 54
YE 14 44 24 54
14 X2
XM50
C2
+/-
M50 M
W414B 3
W414B 5
W414B 4
W414B 1
W414B 2
-/+
3 2 5 4 1
X414
3 2 5 4 1 DRILLING PLATFORM
UP/DOWN LINEAR ACTUATOR
W414A 3
W414A 2
W414A 5
W414A 4
W414A 1
W401.2 CGU extra cycle X401 2 X414 3
22/11
W401.3 CGU failure X401 3 X414 2
22/11
W414.5
16/30
W414.1
21/17
W414.4 A2-F14 (4A)
18/19
B / SH23 and S59 changed to moeller / 2017-03-28 / EHa
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 34 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
RIGHT DRILLING EXTENSION PANEL DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
UP/DOWN LINEAR ACTUATOR
DRILLING PLATFORM
UP/DOWN LINEAR ACTUATOR
DRILLING PLATFORM
W402 BK W403 BK
PLUG PLUG
W402 GR COLOURS W403 GR
PLUG PLUG
BU = BLUE
W402 YE W403 YE
PLUG BN = BROWN PLUG
W402 RD BK = BLACK W403 RD
PLUG WH = WHITE PLUG
W402 BU X402 1 W402A 1 GY = GRAY 1 X403 W403 BU
PK = PINK
TR = TRANSPARENT
-/+
+/-
+/-
-/+
W402 BN X402 2 W402A 2 VI = VIOLET 2 X403 W403 BN
M M50
M M51
YE = YELLOW
W403A 2
W403A 1
GR = GREEN
XM50
XM51
Y/G = YEL/GRE
RD = RED
C2 OR = ORANGE C2
HQ HQ2
CENTRAL DRILLING
GREASING PLATFORM
DRILLING
UNIT UP/DOWN
PLATFORM
UP/DOWN
S59 S59.1
S59
SH23 13 43 72 23 53 82 13 43 23 53
0 1 13 X1
YE 14 44 71 24 54 81 14 44 24 54
14 X2
W414B 3 2 5 W414B 4 1 W415 1 S59.1 13 43 23 53
W415 2 up X X
NA
down X X
3 2 5 4 1
X414 14 44 24 54
CONNECTED TO W414A
S59 13 43 72 23 53 82
up X X X
NA
I O W HEN
S OPT STATIONS
down X X X
14 44 71 24 54 81 T H I
Y U S ING I L LING
O N L D R
N G D UAL
HAVI
E / New page / 2017-10-10 / EHa
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 35 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
DUAL DRILLING EXTENSION PANEL (OPTIO) DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
OUTPUT TCP
WH29.4 A2-F13 (2A) DIESEL
18/19 TCP RUNNING OUTPUT TCP
WH29.5 A2-F13 (2A) DOH
18/19 BUZZER IN
X30.C16 XJ3 9
10/15
W30 18 X30 18 TRAMMING PANEL
X30.C10 W30 12 X30 12 XH28 24
10/15 TCP
X30.C11 W30 13 X30 13 XH28 5 DOH
10/15
WH28.28 A1-F17 (10A) XJ3 8
12/29 WH28A 24
X30.C13 W30 15 X30 15 XH28 22 WH28A 28
10/15
WH28A 5 REMOVE WH28A 16
JUMP WIRE WH29A 5 WH29A 4
WH30 39
WH28A 22 28 5 IF
XH28 XH28 AUSTRALIA
28 5
22 OPTION
XH28 WH28B 5 5 4 WH30 38
22
24 16 XH29 XH29
WH28B 28 5 4
WH28B 22
23 XH28 XH28
24 16
SH14
WH28B.21B WH28B 21B WH28B 24 WH29B 5 WH29B 4
33/30
24
ELECTRIC WH28B 16 DIESEL
SYSTEM ON/OFF ISOLATION MAINS ON START/STOP
VCP-
SH14 P97
S10 0 1 13 33 13 21 13 01S 51 51 13 X1
13 X1
WHITE
1 X ON S10 S9 SH13
52 52 14
WHITE
X2 WH29B 8
0 OFF 14 X2
34 14 22 14
14
UPPER
LOWER
8
XH29
8
WH28B 23
WH28B 18 PILOT LINE
UPPER
LOWER
23 18 WH28B 25 WH29A 8
XH28 XH28
NOTE! 23 18 WH29B 10
WH28A 23 WH28A 18 SH14 13 51 51 23
REMOVE SH14 23-24 XH28 23 XH28 18 WH28B 6 0 X STOP
WH29B 9
JUMP WIRE IF AUS 1 XX RUN
XH28
25
XH28
6 S XXX IGNITION
XH29
9
XH29
10
PACKAGE OPTION. 25 6 14 52 52 24 9 10
UPPER
LOWER
WH28A 6 WH29A 9 WH30 32 WH30 33
WH28A 25 XJ3 2 XJ3 3
Upper DI DI
1 TCP TCP
X30.C14 W30 16 X30 16 2
10/15
X30.C2 X30 4 DIESEL DIESEL
W30 4 Lower
10/15
1 ENABLED IGNITION
2 INPUT TCP INPUT TCP
X30.C17 W30 19 X30 19 XH28 25
10/15
X30.C12 W30 14 X30 14 XH28 6
10/15
X30.C8 W30 10 X30 10 XH29 9
10/15
WH29.10 WH29A 10
21/21
WH29.8
21/28
M / SH14 (WH29A/B:5 -> red color ) re-wired / 2018-11-06 / ETo
O / Reconnected WH28B wire 18, added S9 third contacts and WH28B wire 21B, renamed S9 and S10 functionality / 2019-12-27 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 36 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
TRAMMING PANEL SWITCHES DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION VCP ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
OUTPUT TCP OUTPUT TCP OUTPUT TCP
DIRECTION DIRECTION DIRECTION
LIGHT FORWARD LIGHT NEUTRAL LIGHT REVERSE
TCP TCP TCP
DOH DOH DOH
WH29.1 XJ4 7 XJ4 8 XJ4 10
18/18
A2-F13 (2A) WH29.7 A2.F6 (4A)
17/15
WH30 47 WH30 48 WH29.3 A2.F6 (4A)
17/15
S54
11 21 31
WH29A 1 WH29A 3 WH29A 7
WH30 410 PARK BRAKES OFF UP XX X
PARK BRAKES ON DN
1 3 7 12 22 32
XH29 XH29 XH29
1
WH29B 1 WH29B 3 WH29B 7
ACTIVATE ACTIVATE ACTIVATE
FORWARD NEUTRAL REVERSE PARKING
DIRECTION DIRECTION DIRECTION BRAKE TELEREMOTE (OPTION)
SH51 13 SH52 13 SH53 13 S54 12 22 32 22
S19 13 21
X1 X1 X1 0 1 13
0 OFF
S19
1 ON
X2 X2 X2 0 1 21 14
14 14 14 11 21 31
14 22
GREEN GREEN GREEN
WH29B 15
WH29B 6 WH29B 31
15
XH29 6 31
XH29 XH29
WH29A 15
WH29A 6
WH29A 31
WH30 29 WH30 210 WH30 211 WH30 31
WH29.15 X10:-
21/28
20/25
WH29.6 A2.K23.A1
WH29.30 WH29A 30 30 WH29B WH29.31
20/29 54/11
30 30 TO ACCESS PROTECTOR
XH29
XJ2 9 XJ2 10 XJ2 11 XJ3 1 XJ3 6
DIH DIH DIH DIH DIH
TCP TCP TCP TCP TCP
DIRECTION DIRECTION DIRECTION PARKING BRAKE TELEREMOTE
FORWARD BTN NEUTRAL BTN REVERSE BTN BUTTON RELEASED SELECTED
INPUT TCP INPUT TCP INPUT TCP INPUT TCP INPUT TCP
Rev P : Added Teleremote option switch S19 / 2020-10-07 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 37 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
TRAMMING PANEL SWITCHES DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION VCP ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
XH28 15 WH28A
15
PB2 XH28 14 WH28A
14
XH28 11 WH28A
11
S50 Steering Joystick CH1 and CH2 voltages
XH28 7 WH28A
7
PB3 XH31 2 1 3 5 6 4
CH1 & CH2 =2,4V 7 11 14 15
CH1= >4V XH28
PB1 WH28B 7 WH28B 14
WH28B 11 WH28B 15
TWISTED WIRES
JOYSTICK = STEER LEFT/RIGHT XJ1 3 XJ1 10
TCP
TCP
CH1= <1V AIH REF
PB1 = CONSTANT RPM GEAR ON/OFF
PB2 = FAST AND SLOW GEAR SELECTION TOGGLE
CH2= <1V CH2= >4V
PB3 = RESERVED FOR FUTURE THROTTLE REF 5VDC
S50
PEDAL CHA1
INPUT TCP 5VDC TCP
XJ1 11 XJ1 4
PB2 RD PB3 OR PB1 BR 1 3 1 3
TCP
TCP
GND AIH
2 2
GND THROTTLE
BK BK BK
WH31
WH31
WH31
WH31
WH31
WH31
RD VI YE BU PEDAL CHA2
GROUND TCP INPUT TCP
1 3 4 2 8 7 6 5
1 3 4 2 8 7 6 5
2 wh
1 rd
3 rd
5 wh
6 rd
4 rd
Channel 1 Channel 2
WH29B 16
16 WH30 28 WH30 25
XH29 WH30 11
WH29A 16
COLOURS
A2.F13 (2A)
WH30 27 WH30 26 WH30 12 WH30 19 BU = BLUE
B A C E F D BN = BROWN
BK = BLACK
- S + - S + WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
XJ2 7 XJ2 8 XJ2 6 XJ1 2 XJ1 1 XJ1 9 C1-B10 VI = VIOLET
THROTTLE PEDAL YE = YELLOW
TCP
TCP
WH29.16 DIH DIH DIH AIH AIH REF
18/18 TCP TCP TCP GR = GREEN
TCP Y/G = YEL/GRE
STEERING STEERING STEERING STEERING STEERING REF 5VDC RD = RED
JOYSTICK BTN2 JOYSTICK BTN3 JOYSTICK BTN1 JOYSTICK CHA1 JOYSTICK CHA2 OR = ORANGE
INPUT TCP INPUT TCP INPUT TCP INPUT TCP INPUT TCP 5VDC TCP
XJ2 5
GND
TCP
GND
GROUND TCP
E / changed steering joystick channels / 2017-10-31 / EHa
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 38 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
STEERING AND PEDAL DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION VCP ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
XH122
DATA/AUTOWARNING CABIN LIFT
LIGHTS WARNING BEACON
+C1 +C1 XH34 3 WH34 3 3
-SC XJ7 1 -SC XJ10 11 XH34 4 WH34 4 4
XH34 5 WH34 5 5
XH28 26 XH34 6 WH34 6 6
WH28A 26 XH34 8 WH34 8 8
26 XH34 7 WH34 7 7
XH28 WH34 9 9
26 PLUGGED (SPARE)
WH28B 26 XH34 10 WH34 10 10
XH34 11 WH34 11 11
BY PASS ENGINE
START UP PREVENTION
WH40 701 WH40 1011 XH34 12 WH34 12 12
XH34 13 WH34 13 13
13
XH34 14 WH34 14 14
S25 XH34 15 WH34 15 15
14 XH34 16 WH34 16 16
XH34 17 WH34 17 17
XH34 18 WH34 18 18
XH24 5 XH25 5 XH24 10 WH34.19 19
20/30
WH34.20 20
20/30
WH24 5
XH34 21 WH34 21 21
WH25 5 WH24 10 WH28B 27
XH34 22 WH34 22 22
5 5 10 ALTERNATIVE XH28
27 XH34 23 WH34 23 23
XH24 XH25 XH24 27 WH34 24 24
5 5 10
XH24
with tilting cabin PLUGGED (SPARE)
WH34 25 25
10 WH28A 27 PLUGGED (SPARE)
WH50 10 WH34.28 (or) WH34 28 28
WH50 5 WH51 5 WH50 10 33/30
WH50 14 XH28 27 WH34.29 (or) WH34 29 29
33/30
1 1 1 WH50 15 WH34.30 WH34 30 30
21/19
XE24 XE25 XP7 1 1 WH34.31 WH34 31 31
1 1 1 XP7A XP7B XH28 21/19
1 1 WH28B 18 18 18 WH28A 18 WH28 18
RD RD 1 2 6 PLUGGED (SPARE)
WH28B 19 19 19 WH28A 19 WH28 19 WH34 26 26
P7A P7B +WH50 PLUGGED (SPARE) PLUGGED (SPARE)
E24 E25 P7 BEACON BEACON WH34 27 27
LED BEACON -XPN XH29 PLUGGED (SPARE)
LED (OPTIO) (OPTIO) WH29B 18 18 18 WH29A 18 WH29 18 XH34 1 WH34 1 1
(OPTIO) 3 4 5 PLUGGED (SPARE)
WH WH
XP7A
2
XP7B
2 WH29B 19 19 19 WH29A 19 WH29 19 XH34 2 WH34 2 2
PLUGGED (SPARE)
4 4 2 2 2
XE24 XE25 XP7
4 4 2 WH50 16
32/23
XH34.1 A1-F17 (10A) Cable reel limit sw. supply
WH50 17 XH34.1.2 SC input DI
32/22
WH50 6 WH51 6 WH50 11 VC/
WH50 11
6 6 11 11 AC/
XH24 XH25 XH24 XH24 XH34.2 A2:K21,K25 control Cable reel limit sw. return
6 6 11 20/29 ECM
SC input DI WH40 809
WH24 6 WH25 6
WH24 11 +C1 XJ8 09
WH24.6
21/17 -SC
21/17
WH25.6 VCH
21/17
WH24.11
CABLE REEL 2nd
LIMIT SWITCH OK
M / Removed WH34:22 connection to FPS, WH34:28,29 to orange / 2018-09-14 / ETo
P / Moved S32 Cable reel limit sw supply to A1-F17 / 2020-10-23 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 39 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
XH122, X421S, E24 & E25, S24 & S25 DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CAN cable
1 = ye, yellow W591 and W592 shields are
2 = bn, brown connected to the TCP mounting X10 X11
3 = gr, green
4 = wh, white plate.
5 = shield SHIELD Can High Can Low GND 24VDC
1 2 3 10 11 12 4 5 6 7 8 9 1 2 3 10 11 12 4 5 6 7 8 9
X593S X592P
WH
WH
WH
WH
BN
BN
GR
YE
YE
YE
5 5
BN
BN
GR
GR
G/Y SHIELD SHIELD XJ6
VS 1
CanRCB CanLcW593 2/bn 2 2 W592 2/bn 2 CAN1_L W591B YE 24VDC
32/13
CAN1_L 3 W591B BN Can Low
SC CAN1_H 4 W591B WH Can High
CanRCB CanHcW593 4/wh 4 4 W592 4/wh 5 CAN1_H W591B GR GND
32/14
CanRCB 24Vc W593 1/ye 1 1 1/ye GND 6
32/13 plugged
CanRCB GNDc W593 3/gr 3 3 3/gr
32/14 plugged
XJ7
XH28
WH28.17 A1-F10 (4A) WH28A 17 17 17 WH28B 17 1 VS
11/28
WH28.20 WH28A 20 20 20 WH28B 20 5 GND
21/28
XJ8
5 ID1
6 GND
-TCP
X591S
2 4 1 3 3 4 2 1 4 2 3 1 1 2 3 4 5 6
XCP1 XCP3 XCP2
CP1 CP3 CP2 1 2 3 4 5 6
R591
PINOUT: 120R
Pads XCP1...3 X591P
COLOURS
BU = BLUE Pin 1 Power
BN = BROWN Pin 2 Ground
BK = BLACK 4 1
WH = WHITE 3 2 Pin 3 CAN H
GY = GRAY Pin 4 CAN L
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE
M / Added TCP node id wire (XJ8:5->XJ8:6) / 2018-09-14 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 40 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
CABIN CAN CONTROL BUTTONS DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION VCP ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
W503 gr CanFCB GND CanFCB GNDd
48/11
W501.1 W501 1 W503 ye CanFCB 24VDC CanFCB 24Vd
MCP
17/28 48/11
A2.F9 (4A) W503 wh CanFCB CanH CanFCB CanHd
48/11
W503 bn CanFCB CanL CanFCB CanLd
48/11
X500RD
LCP2 DM2
W509 ye 24Vdc to 2ND drilling panel CAN W509.1
42/11
W501.3 W501 3 W509 gr GND to 2ND drilling panel CAN W509.3
21/24 42/11
X500WH W560 11 DM2 power 24Vdc W560.11
42/11
W560 13 DM2 power GND W560.13
42/11
W550 11 DM1 power 24Vdc
W550 13 DM1 power GND
Closest possible
ground near DM1 SCU/XCU(Option)
C2-X5500AS
connection of CAN.
-X502S (XJ2) Boom 1
1
2
3
4
5
GSC CanFCB CAN
24Ve W501 ye 1 SPS
53/11
YELLOW
BROWN
GREEN
WHITE
SHIELD
CanFCB GNDe W501 gr 2 CAN2_L
53/11
CanFCB CanLe W501 bn BROWN 3 CAN2_L +5VDC 1
NOT USED
53/11
CanFCB CanHe W501 wh WHITE 4 CAN2_H Data- 2
53/11 USB
5 CAN2_H Data - 3
M12
6 GND GND 4
24V
CanL
GND
CanH
CAN cable
1 = ye, yellow 7 ID2 Free 5
2 = bn, brown
3 = gr, green 8 ID4
W5500A
W5500A
W5500A
W5500A
4 = wh, white
5 = shield 9 GND
TERMINAL
10 GND 120R
11 RTC
R550
-X550S (XJ1)
1
2
3
4
-X600P VS 1
W600.1 OR 1
TX+
29/11 CAN1_L 2
W600.2 BU 2
RX+ Ethernet
29/11 CAN1_L 3
SHIELD
W600.3 WH/OR 3
TX-
(in XCU=Ethernet 2)
29/11 CAN1_H 4
W600.4 WH/BU 4
RX-
M12
29/11 CAN1_H 5
Ethernet 1 M12
GND 6
(Only in XCU)
NOT USED
SHIELD 1 ID1 7
TX+
Closest possible 2
RX+ XJ6 (ONLY IN XCU) ID3 8
Through Back flange, ground near Closest possible
3 GND 9
CAN3_L
CAN3_L
CAN3_H
CAN3_H
CAN4_L
CAN4_H
RS485A
RS485B
Icotek:8 connection of CAN. TX- ground near
Option 4
RX- Rx 10 connection of CAN.
GND
GND
VS
CAN Tx 11
C2-X5400AS
YELLOW 24V W5400A 1
1
W5400A connected BROWN CanL W5400A 2
10
11
1
2
3
4
5
6
7
8
9
2
when the rig has 3
GREEN GND W5400A 3
utility boom WHITE CanH W5400A 4 Plugged R540
4 TERMINAL
SHIELD 120R
5
Plugged
11/28
W550.1 A1.F8 (2A)
21/28
W550.3
N / Added XCU option connections / 2019-05-06 / ETO
O / Changed Boom 1 CAN connector and cable names / 2020-02-06 / ETO
Q / Added option CAN cable W5400A, corrected XCU ethernet 2 as used one / 2021-02-06 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 41 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
DM1 MODULE DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION LQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
LCP2
W509 3 Can2DP GND YELLOW Can2DP GNDa
49/11
W509 4 Can2DP CanH WHITE Can2DP CanHa
49/11
W509 2 Can2DP CanL BROWN Can2DP CanLa
49/11
W509 1 Can2DP 24VDC GREEN Can2DP 24Va
49/11
Closest possible
ground near
connection of CAN.
DM2 SCU/XCU(Option)
C2-X5600AS
Boom 2
1
2
3
4
5
W509.1 -X509S (XJ2) CAN
41/29
W509.3 1 SPS
YELLOW
BROWN
GREEN
WHITE
SHIELD
41/29
2 CAN2_L
+5VDC 1
R509
NOT USED
120R
3 CAN2_L
Data- 2
4 CAN2_H USB
Data - 3
5 CAN2_H M12
GND 4
6 GND
Free 5
24V
CanL
GND
CanH
7 ID2
CAN cable
1 = ye, yellow 8 ID4
2 = bn, brown 9 GND
W5600A
W5600A
W5600A
W5600A
3 = gr, green
4 = wh, white 10 GND
5 = shield
11 RTC
1
2
3
4
If K9 is installed, DM2 wired to K9 (W620) -X604P
W620.1 W620 OR 1
30/13 TX+ Ethernet
W620.2 W620 BU 2
30/13 RX+ (in XCU=Ethernet 2) -X560S (XJ1)
W620.3 W620 WH/OR 3
M12
30/13 TX- VS 1
W620.4 W620 WH/BU 4
30/13 RX- CAN1_L 2
ALTERNATIVE CAN1_L 3
SHIELD
If K9 is not installed, DM2 wired to K8 (W604) -X604P CAN1_H 4
W604.1 1
R560
W604 OR CAN1_H 5 TERMINAL
29/11 TX+ Ethernet 120R
W604.2 W604 BU 2 GND 6
29/11 RX+ (in XCU=Ethernet 2)
W604.3 W604 WH/OR 3
M12 ID1 7
29/11 TX-
W604.4 W604 WH/BU 4 ID3 8
29/11 RX- Closest possible
GND 9
ground near
Rx 10 connection of CAN.
NOT USED
1 Tx 11
TX+ Ethernet 1
2
RX+ (Only in XCU)
3 M12 XJ3 (ONLY IN XCU)
TX-
4
CAN3_L
CAN3_L
CAN3_H
CAN3_H
CAN4_L
CAN4_H
RS485A
RS485B
RX-
GND
GND
VS
10
11
1
2
3
4
5
6
7
8
9
41/29
W560.11 W560 11
41/29
W560.13 W560 13
17/28
W560.1 A2.F8 (2A)
21/28
W560.3
N / Added XCU option connections / 2019-05-06 / ETO
O / Changed Boom 2 CAN connector/cable name / 2020-02-06 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 42 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
DM2 MODULE DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION LQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
EPEC WLAN/LTE 3D SCANNER (OPTION)
Connected to
terminals W207 1 23 3D_VS.1
X207:1 & X207:3 17/15
on sheets 18&21 W207 3 22 3D_SPS.1
Flange PWR&I/O
19/30
0 1 13 23
! For actual 3D scanner PC and
scanners wiring,
refer to 3D scanner diagram!
!
X525S +GQ
X207S S209
1 1 W207 CAN 24Vdc 21 13 23 S209
23PIN 14 24
2 2 W207 CAN L 13
0 OFF
0 1 3D SCANNER PC (OPTION)
1 ON
3 3 W207 CAN GND 10
14 24
PWR
4 4 W207 CAN H 14 X209S
5 5 SHIELD W209.1 W209 1 1 1
3D_VS.2 21/28 gnd
17/28 W209.2 W209 2 2 2
3D_SPS.2 19/30 sps
W403A 3G/4G 19/30 W209.3 W209 3 3 3
WLAN/LTE/GPS 17/16 24Vdc
X7 4 4
ANTENNA
5 5
W403B WLAN
1W700B = ETHERNET
LTE2 WLAN X8 d = 7mm
GNSS LTE1 Ethernet ICOTEK KT7
W403C 4G DIV LAN1 LAN2 ST7 when 3D SCAN not
M12 - RJ45
X10 delivered
Ethernet X609 Adapter X609P 1X700AP
W403D GNSS W609.1 W609 OR 1 1 W609A OR 1 1 1 1 1W700B 1
29/29
X9 USB W609.2 W609 BU 2 2 W609A BU 2 2 2 2 1W700B 2
29/29
X2 W609.3 W609 WH/OR 3 3 W609A WH/OR 3 3 3 3 1W700B 3
29/29
Connected to K8
ETH A Ethernet 1 W6200 RD USB 1 W609.4
Port 8 (X605P)
+5V
W609 WH/BU 4 4 W609A WH/BU 4 4 4 4 1W700B 4
29/29
Ethernet 1
W605 GR/WH 5 2 W6200 WH USB 2
Sheet 29
1 TX1+ D-
W605 OR/WH 6 3 W6200 GN USB 3
2 RX1+ D+
W605 GR 8 4
3
W605 OR 4
TX1- ID
5 W6200 BK USB 4
CABIN
4 RX1- GND
LEFT 3D SCANNER
CABIN CARRIER (OPTION)
CARRIER
ETH B W605 BN/WH 2
ETH
TX2+
X605P PWR ETH
Ethernet 2
1 W605 BU/WH 1 RX2+
8PIN
OPTION
2 W605 BN 3 X215S 1X700AP
TX2-
3 W605 BU 7 WH215.1 WH215 1 1 1 24Vdc 1 1
RX2- 17/16
Ethernet
4 2 2 2 2
WH215.2 WH215 2 3 3 3 3
ALTERNATIVE
21/28 gnd
4 4 4 4
W207.1 W207 1 1
BLACK BEAR WLAN
18/19 WH215 = NW7.5 5 5
2 d = 10mm
W207.3 W207 3 3 PWR ICOTEK KT10
21/29 ST10 when 3D SCAN not
4 X207S delivered
W207.SCR W207 SCR 5 RIGHT 3D SCANNER
21/24
(OPTION)
PWR
Ethernet X605P 2X215S
W605.1 W605 OR 1
WH215.3
29/29 ANT WH215 3 1 1 24Vdc
W605.2 W605 BU 2 WLAN 17/16
29/29 X403S 2 2
W605.3 W605 WH/OR 3 ANTENNA
29/29 WH215.4 WH215 4 3 3 gnd
W605.4 W605 WH/BU 4 1 W403
1
21/28
29/29 4 4
2 W403
2 5 5
ETH
T / Added GNSS W403D cable / 2022-09-28 / KPE
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 43 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
WLAN AND 3D SCANNER OPTION DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+VG
DISPLAY
POWER SUPPLY
DISPLAY
GROUND
.
ETHERNET RX+
.
ETHERNET TX+
.
ETHERNET RX-
.
ETHERNET TX-
.
USB1 GND
.
USB1 5V
.
USB D-
.
USB1 D+
COLOURS
00
00
00
00
00
00
00
00
00
00
BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
00
00
00
00
00
00
00
00
00
00
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
00
00
00
00
00
00
00
00
00
00
Y/G = YEL/GRE
RD = RED
OR = ORANGE
00
00
00
00
00
00
00
00
00
00
24VDC GND RX+ TX+ RX- TX- GND 5V D- D+
. . . . . . . . . .
. . . . . . . . . .
X1 23 X1 22 X3 6 X3 5 X3 4 X3 8 X1 10 X1 9 X1 2 X1 1
WH38 23 WH38 22
USB CONNECTOR A-TYPE SOCKET
4 3 2 1
+
+CQ
WH38.23 XH38 22 X404S
17/28
CanBB GND
21/29 WH38.W404 GR 3
USB1 D+
WH38.W404 WH 2
USB1 D-
WH38.W404 RD 1
USB1 5V
WH38.W404 BK 4
USB1 GND
W601.2 WH38.W601 BU
29/12
W601.1 WH38.W601 OR
29/12
W601.4 WH38.W601 WH/BU
29/12
W601.3 WH38.W601 WH/OR
29/12
NOTICE! This document is the exclusive
DATE NAME 44 /68 A3
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
CABIN DIAGRAM, CABIN M / GEN 3 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
VG DISPLAY CanBB AND POWER DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
W594 3 CanRCB GND GREEN CanRCB GNDb SC
32/12
W594 4 CanRCB CanH WHITE CanRCB CanHb
32/12
W594 2 CanRCB CanL BROWN CanRCB CanLb
connection of CAN.
32/11
Closest possible
W594 1 CanRCB 24VDC SUPPLY YELLOW CanRCB 24Vb
32/11
ground near
W5201A= 2x0,5+2x0,5+C
d=6,8mm
ICOTEK KT6
SCU
C2-X5201AS
CM1 DRIVELINE
Rear carrier
4 2 5
-X510S (XJ1) CAN
X5106AS
W5201A
W5201A
W5201A
trough bottom
W5106A 1 ye CAN 24Vdc 1 VS
1 plugged +5VDC 1
CAN
2 CAN1_L
Data- 2
ICOTEK
W5106A 2 bn CAN Low 3 CAN1_L USB
2 Data - 3 NOT USED
W5106A 4wh CAN High 4 CAN1_H M12
4 GND 4
WH CanH
BN CanL
SCR
5 CAN1_H
Free 5
W5106A 3 gr CAN gnd 6 GND
3 plugged
shield 7 ID1
5
8 ID3
W5106A = 2x0,5+2x0,5+C
9 GND
d=6,8mm
ICOTEK KT6 10 Rx
11 Tx
connection of CAN.
ground near
Closest possible
SHIELD
-X580S (XJ2)
SPS 1
CAN2_L 2
CAN2_L 3
CAN2_H 4
-X610P CAN2_H 5
GND 6
W610.1 OR 1 TX+
29/29 ID2 7
W610.2 BU 2 RX+ DIAGNOSTIC
29/29 Ethernet ID4 8
W610.3 WH/OR 3 TX- X580CP
29/29 M12 GND 9
W610.4 WH/BU 4 RX-
29/29 GND 10
W580C WH C
RTC 11
R580
TERMINAL
120R
W580C BN D
W580C SCR E
W580.RD A2.F7 (4A) 2 RD 24V B
17/21
W580.WH 1 WH GND A
21/24
E / Added coding wires to CM1 CAN1 and CAN2 / 2017-06-21 / EHa
O / Changed Rear carrier CAN and Driveline CAN connector and cable names / 2020-02-06 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 45 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
CM1 MODULE DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1DG
X405P X3
BG00774156
DRILLING
X405P X7 (alternative) X405S Flange
X208S (X1) DISPLAY USB1
W208.2/BN W208 1/BN 1 1 W405 1 USB +5VDC 1 1
19/30 24VDC +5VDC
W208.2/WH W208 2/WH 2 2 W405 2 USB DATA- 2 2
19/30 24VDC Data-
W208.3/BU W208 3/BU 3 3 W405 3 USB DATA+ 3 3
21/29 GND POWER USB1 Data+
W208.4/BK W208 4/BK 4 4 W405 4 USB GND 4 4
21/29 GND NC plugged
W208.5/GY W208 5/GY 5 5 W405 5
17/28 ON/OFF GND
W208 YE/GN 4 3 2 1
X602P (X2)
W602.1 W602 OR 1 TX+
29/12
W602.2 W602 BU 2 RX+
29/12
W602.3 W602 WH/OR 3 ETHERNET
TX-
29/12
W602.4 W602 WH/BU 4 X525P (X5) BG00990458 X525S Flange
29/12 RX-
1 CAN 24Vdc 1 1
OPTION
SHIELD
2 CAN L 2 2
24Vdc
3 CAN GND 3 3
GND
4 CAN H 4 4
CanH
5 SHIELD 5 5
CanL
SPARE
PART BUS
DRILLING DISPLAY CONNECTORS
4 3 3 4 COLOURS
5 5 BU = BLUE
X1 Power supply connector X3,X7,X14 USB Connector
BN = BROWN
(M12, B-Coded, MALE, 5pin) (M12, A-Coded, FEMALE, 5pin) BK = BLACK
1 2 2 1 WH = WHITE
GY = GRAY
PK = PINK
3 4 4 5 68 TR = TRANSPARENT
X2 Ethernet connector X8 Audio connector VI = VIOLET
(M12, D-Coded, FEMALE, 4pin)
3 7 (M12, A-Coded, FEMALE, 8pin) YE = YELLOW
2 2 GR = GREEN
1 1 Y/G = YEL/GRE
RD = RED
3 4 4 5 68 OR = ORANGE
5 X4,X5,X11,X12 - CAN Connector
(M12, A-Coded, FEMALE, 5pin)
3 7 X10 I/O and ecternal fan Connector
(M12, A-Coded, FEMALE, 8pin)
2 2 CAN cable
1 1 1 = ye, yellow
2 = bn, brown
4 5 68 6 5 48 3 =
4 =
gr, green
wh, white
3 7 X6,X13 Analogue Video Connector
(M12, A-Coded, FEMALE, 8pin)
7 3 X15 Serial port Connector
(M12, A-Coded, MALE, 8pin)
5 = shield
2 1 1 2
T / Added alternative drilling display / 2022-09-30 / KPE
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 46 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
1DG PRO DISPLAY DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
2DG
X406P X3
BG00774156
DRILLING
X406P X7 (alternative) X406S Flange
X214S (X1) DISPLAY USB1
W214.2/BN W214 1/BN 1 1 W406 1 USB +5VDC 1 1
19/30 24VDC +5VDC
W214.2/WH W214 2/WH 2 2 W406 2 USB DATA- 2 2
19/30 24VDC Data-
W214.3/BU W214 3/BU 3 3 W406 3 USB DATA+ 3 3
21/23 GND POWER USB1 Data+
W214.4/BK W214 4/BK 4 4 W406 4 USB GND 4 4
21/23 GND NC plugged
W214.5/GY W214 5/GY 5 5 W406 5
17/28 ON/OFF GND
W214 YE/GN 4 3 2 1
X621P (X2)
W621.1 W621 OR 1 TX+
30/13
W621.2 W621 BU 2 RX+
30/13
W621.3 W621 WH/OR 3 ETHERNET
30/13 TX-
W621.4 W621 WH/BU 4 RX-
30/13
DRILLING DISPLAY CONNECTORS
4 3 3 4 COLOURS
5 5 BU = BLUE
X1 Power supply connector X3, X7,X14 USB Connector
BN = BROWN
(M12, B-Coded, MALE, 5pin) (M12, A-Coded, FEMALE, 5pin) BK = BLACK
1 2 2 1 WH = WHITE
GY = GRAY
PK = PINK
3 4 4 5 68 TR = TRANSPARENT
X2 Ethernet connector X8 Audio connector VI = VIOLET
(M12, D-Coded, FEMALE, 4pin)
3 7 (M12, A-Coded, FEMALE, 8pin) YE = YELLOW
2 2 GR = GREEN
1 1 Y/G = YEL/GRE
RD = RED
3 4 4 5 68 OR = ORANGE
5 X4,X5,X11,X12 - CAN Connector
(M12, A-Coded, FEMALE, 5pin)
3 7 X10 I/O and ecternal fan Connector
(M12, A-Coded, FEMALE, 8pin)
2 2 CAN cable
1 1 1 = ye, yellow
2 = bn, brown
4 5 68 6 5 48 3 =
4 =
gr, green
wh, white
3 7 X6,X13 Analogue Video Connector
(M12, A-Coded, FEMALE, 8pin)
7 3 X15 Serial port Connector
(M12, A-Coded, MALE, 8pin)
5 = shield
2 1 1 2
T / Added alternative drilling display / 2022-09-30 / KPE
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 47 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
2DG PRO DISPLAY (OPTIO) DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
W100.8 WH28.2
32/21 52/11
W100.9 WH28.1
32/21 52/11
Motor Control Panel
MCP Left Drilling Panel
+CQ XH28 2 1
CAN cable
1 = ye, yellow X310 2 X310 3
4 1
2 =
3 =
bn, brown
gr, green
LCP
4 = wh, white
5 = shield
-X503P -X504S -X504S
DM1
41/29
CanFCB 24Vd W503 1 1
24VDC 24VDC
1 W504 1 1
24VDC
CanFCB CanLd W503 2 2 2 W504 2 2
41/29 CanL CanL CanL
CanFCB GNDd W503 3 3 3 W504 3 3
41/29 GND GND GND DS Cabin tilt option button
CanFCB CanHd W503 4 4 4 W504 4 4
41/29 CanH CanH CanH -HQ
5 5 5 S66
SHIELD SHIELD SHIELD
13 23
14 24
BK BN WH
-X505S
W505 1 CanFCB 24VDC 1
24VDC
W505 2 CanFCB CanL 2
CanL 4 1 2
W505 3 CanFCB GND 3
GND
W505 4 CanFCB CanH 4
CanH connected between
5 X310P and X310S
SHIELD
E/S OPTIO
W444 wh ye bn
for 2nd
drilling panel
Right Drilling EXT 4 1 2 2 W311 1 2
4 BK
RCP Panel IN1 4 W311 2 4
6 BN
IN2
X310.1S
X310.1P
R506 is removed and W506 is -X505P 24VDC
3 WH
connected to RCP, if WH 2 W310 bn
1
teleremote is ordered 24VDC BK 4 W310 wh
2
CanL 2
3 2 3 3
GND
4 X31A X31B 1 1
Alternatives: CanH
-X310S
BN GR
5
SHIELD 12 22
CanFCB 24Va_1 S31
W311 3
W311 4
W311 6
W311 5
27/11
CanFCB 24Va_2 X506S -X506S
68/13
CanFCB CanLa_1 CanFCB 24VDC 1 1 11 21
27/11 24VDC
W311.3
W311.4
W311.6
W311.5
CanFCB CanLa_2 W506 2 CanFCB CanL 2 2 WH YE
68/13 CanL X31A
CanFCB GNDa_1 W506 3 CanFCB GND 3 3 X31B
27/11 R506 GND
CanFCB GNDa_2 W506 4 CanFCB CanH 4 120ohm 4 1 1 BU 3 W310 gr
68/13 CanH
CanFCB CanHa_1 5 5 BN 1 W310 ye
49/24
49/24
49/24
49/25
27/11 SHIELD
CanFCB CanHa_2
68/13
L / Added S66, DS cabin tilt option button / 2018-03-15 / EHa
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 48 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
MCP, LCP and LCP PANELS DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
SECONDARY DRILLING STATION OPTIO
Left Drilling Panel 2
LCP2
-X509S
DM2
42/30
Can2DP 24Va W509 1 1
24VDC
Can2DP CanLa W509 2 2
42/30 CanL
Can2DP GNDa W509 3 3
42/30 GND
Can2DP CanHa W509 4 4
42/30 CanH
5
SHIELD
-X508S
48/28
48/29
48/29
48/29
W508 1 Can2DP 24VDC 1
24VDC
Can2DP CanL 2
W311.3
W311.4
W311.6
W311.5
W508 2 CanL
W508 3 Can2DP GND 3
GND CAN cable
W508 4 Can2DP CanH 4 1 = ye, yellow
CanH
5 2 = bn, brown
SHIELD 3 = gr, green
4 = wh, white
5 = shield
Right Drilling Panel 2
RCP2
W311 3
W311 4
W311 6
W311 5
-X311P X311S
-X508P
WH 2 2
1
24VDC BK 4 4
2
CanL 2
3 2
GND
4 X32A X32B
CanH GR
BN
5
SHIELD 12 22
S32 S32
-X507S
1 11 21
24VDC
2 WH YE
CanL X32A X32B
3
R507 GND
1
120ohm 4 1 BU 3 3
CanH
5 BN 1 1
SHIELD
E / New page / 2017-10-19 / EHa
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 49 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
LCP2 and LCP2 PANELS (OPTIO) DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
WH26.10 A2-F5 (10A)
16/30
WH26.9 A2-F7 (4A)
17/21
XH27 5 PORTABLE WORKING LIGHTS OPTION
WH26.16 A2-F9 (4A) WH26 16 WH27 5
17/28
+LQ
ALTERNATIVE WH27:s
XH27 1
WH27 1
FOR TSC POWER AND CAN WIRING, SEE
"TELEREMOTE OPTION FOR LEFT SPOT" PAGE 25 AND
WH26.5 GND "TELEREMOTE OPTION FOR RIGHT SPOT" PAGE 27
21/24
13 21 13
-TSC (VIU)
0 1 S3
PORTABLE PORTABLE
S2 LIGHT 1 LIGHT 2
WH26.3 A2-F3 (10A) ACTIVATED ACTIVATED
16/21 14 22 14
13 21
DO DO
WH26.2 GND 0 X
WH27
WH27
WH27
21/21
1 X XJ3 9 XJ3 10
WH26.1 A2-F3 (10A) 14 22
16/21
4
WH27 2
WH27 4
COLOURS
BU = BLUE XH27 2 3 4
BN = BROWN
BK = BLACK
WH26
WH26
WH26
WH26
WH26
WH26
WH26
WH26
WH26
WH26
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSP.
1
10
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
RD = RED
OR = ORANGE
KEY SWITCH NO / PORTABLE WORK LIGHT 1
TOGGLE (ON/OFF) / PORTABLE WORK LIGHT 2
WORKING LIGHT
(CPU) (E/S CONTROLLED)
AUXILIARY I/O SUPPLY A
(CPU)
AUXILIARY GND SUPPLY A
(CPU)
AUXILIARY POWER SUPPLY A
SENSOR SUPPLY UC
E-STOP CONTROLLED
AUXILIARY GND SUPPLY B
KEY SWITCH NC
Utility boom CAN
AUXILIARY POWER SUPPLY B
NOTE! SEE THE CONENCTION OF
XH26.L-P CONNECTION AT PAGE 52
OF THE CABIN
E/STOP 1 OUT
OF THE CABIN
E/STOP 2 OUT
TO THE CABIN
E/STOP 1 IN
TO THE CABIN
E/STOP 2 IN
C2- A B C E D F G H J K L M N P
XH26
C2-
X26X
X26X CONNECTED IF ADDITIONAL SUPPLY IS NOT USED L M N P
Q / Added Portable working lights option / 2021-02-12 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 50 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
AUXILIARY POWER OPTION DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION UQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
LIGHT LEFT
SIDE CARRIER
LIGHT RIGHT
SIDE CARRIER
(OPTION)
PRESSURE SW.
TANK DISCHARGE
FPS - FS1000
(OPTION)
PRESSURE SW.
TANK LOW
FPS - FS1000
SANDVIK ECLIPSE, ANSUL AND DAFO ARE
ALTERNATIVE OPTIONS
POWER TO ANSUL
21/28
X333.GR/BK X333 GREEN BK GREEN
X333.GR/RD GR/BK 3A
Direct supply (Battery/Main power) GREEN RD
18/24
18/24
X333.YE/BU Direct supply (Battery/Main power) for CF210 horn control Principal
drawing only.
SENSOR SUPPLY GREEN Option when
ICOTEK KT7 Automatic Ansul
Note! All wires having voltage when +C1 plugged with ST7 CF210
battery isolator S1 is switched off -SC XJ2 4 if not delivered
are orange WH40 204 YELLOW
ICOTEK KT2/7
XH43 YELLOW
2 Sensor supply for CF210 input control plugged with ST7 BN(NOT USED)
X333.YE/WH WH
if not delivered
WH
1
RELAY #1
18/24
W726.BK Direct supply Dafo (Battery/Main power) W726 BLACK 18/25
2 ALARM
BU
WH43.8 Direct supply S224 (Battery/Main power) YELLOW BU
18/30 X333 YE/BK BK RELAY CABLE
3
18/30
WH43.7 Direct supply S223 (Battery/Main power) BK
GY 4
GY RELAY #2
Option cable when
Sensor supply 7 8 5 SHUTDOWN
Automatic Ansul PI(NOT USED)
(Battery/Main power) WH43 (or) WH43 (or)
CF210 6
C A C A
XS223 XS224 W801
XH43.1 XH43 Supply from battery BU RD BU RD
11/27 ICOTEK KT2/7
1 main switch S223 2 S224
2 4 plugged with ST7
4 Sandvik Eclipse if not delivered
p 1
p K88 (OR) remote
1
XH24 30 XH25 30
WH43 1
900kPa
BK
1050kPa
BK
18/30 W801 1
XS223 XS224 Red
FIRE EXTINGUISHER
WH24 30 WH25 30 Connector REMOTE LAUNCH
B B 12 14
30 30 +C1
XH24 XH25 WH43 2 Dafo
30 30 -SC XJ7 03 11 W801 2
Red
WH43 5 WH43 6 Connector
WH50 30 WH51 30
W801.3 W801 3
21/29
WH40 703
1 1 Sandvik 4 8 3 2
XE13 XE14
+24V
battery
input 2
input 1
+24V
ignition
1 1 Eclipse W726 BROWN BK
A1 Ansul CF210
E13 E14 BN
-K88 remote
LED LED WH RED
A2
2 2 ICOTEK KT2/7
alternative wiring
K88 FPS remote option
XE13 XE14 R88 plugged with ST7
2 2 Principal 550- if not delivered
WH51 31 drawing only 650ohm REMOTE ACTUATION
WH50 31 discharge
or fault
tank ok
12 14 DETECTION RED
31 31 CIRCUIT CABLE
XH24 XH25 gnd output
tank low
31 31 1 7 11
BU
WH24 31 WH25 31 X333 YE/GY DAFO Detector
ICOTEK KT2/7
WH43 3 WH43 4 DAFO remote plugged with ST7
WH40 1009 if not delivered
WH24.31 BN
1,8kohm
21/21
WH25.31 XH43 4
21/21 +C1XJ10 09
WH43.3 GND 12 14
21/21 -SC
FIRE EXTINGUISHER
21/28
W726.BR GND NOT LAUNCHED 11 BK
21/29
K88.A2
R / Added DAFO remote option / 2021-07-20 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 51 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
FIRE SUPPRESSION, SIDE CARRIER LIGHTS DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION C1 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
WH28.2
48/30
WH28.1 XH26 12 XH26 13 XH41 32
48/30 WH28A 1 WH28A 2 XH24 18
1 2 XH26 XH26 XH41
11 14 33
XH28 XH28
1 2 XH24 19
WH28B 1 WH28B 2 XH24 3 XH24 4 WH24.20
WH24 18 WH24 19 18/14
2 2 WH24 20
XS30P XS30S 18 19 20
BN GR 3 4 XH24 XH24 XH24
18 19 20
WH26
WH26
WH26
12 22
VCP-S30 XH24 XH24 WH50 18
3 4 WH50 19 WH50 20
1 2 3
WH50 3 WH50 4
XS60 XS60 XS60
12
13
14
11 21
WH YE 1 2 3
XS30P XS30S 3 4
1 1 XH32
3
XH32
4
E T AIL AM GQ- X30.C5
WH28B 3 WH28B 4
N A L D DIAGR SH29 13 23 10/15
TIO CUIT
3 4 WS32 3 WS32 4
XH28 XH28 I UP WH41 32 WH41 33 WH41 34 X30.C6
3 4 AD D IR
FOR BOOM C XX
12 22 DN 10/15
WH28A 3 WH28A 4 RIG-S32
XH28 XH28 14 24
3 4
CK 1 2 3
XH25 12 XH25 13 11 21 CHE XH32
1
XH32
2
XH32
3
WS32 1 WS32 2
WH25 12 WH25 13 1 2 4 5 6 GQ WH32B 1 WH32B 2 WH32B 3 W30 8 W30 7
12 13 XH32 XH32 XS60 XS60 XS60 BOOM SAFETY
XH25 XH25 1 2 4 5 6
WIRE BY PASS
12 13 WH50 21 WH50 22 WH50 23
WH51 12 WH51 13 WH50 1 WH50 2 21 22 23
1 2 3 4 XH24 XH24 XH24 XH41 34 X30 8 X30 7
XS63 XS63 XS62 XS62 21 22 23
1 2 3 4 WH24 21 WH24 22 WH24 23 13 23 X1
WS63 1 WS63 2 WS62 3 WS62 4
XH24 21 XH24 22 XH24 23
WH
WH25.20 SH29
D2- D1- XH25 18 XH25 19 18/14 12 14 12 14
S63 21 11 S62 22 12 XH25 23 14 24 X2
WH25 18 WH25 19 WH25 20
18 19 20
K86 K87
SAFETY WIRE SAFETY WIRE 33/26 33/27
XH25 XH25 XH25 11 11
OPTION ONLY 22 12 OPTION ONLY 21 11 18 19 20
WITH LIFTING WITH LIFTING WH51 18 WH51 19 WH51 20
CABIN CABIN 1 2 3
WS63 3 WS63 4 WS62 1 WS62 2 XS61 XS61 XS61 WH32B 4 WH32B 5 WH32B 6
3 4 1 2 3
1 2
XS63 XS63 XS62 XS62 4 5 6
AIL AM XH32 XH32 XH32
3 4 1 2 12 14 12 14
WH51 3 WH51 4
D E T 4 5 6
3 4
WH50 12 WH50 13 O N AL DIAGR K84 K85
XS33
3
XS33
4 12 13 D D ITI RCUIT X10 PE 56/28
11
56/30
11
A I
FOR BOOM C
WS33 3 WS33 4 XH24 XH24
12 13
RIG- WH41 35 WH41 36
12 22 WH24 12 WH24 13
CK
S33 XH24 12 XH24 13 CHE WH41 2.6
XH25 2 XH25 1
WH41.2.6
11 21 4 5 6 GND
53/24
WS33 1 WS33 2 WH25 2 WH25 1
C2- L M N P XS61 XS61 XS61
4 5 6
XH26 WH51 21 WH51 22 WH51 23 12 14 12 14
1 2 2 1 NOTE! SEE REST OF THE XH26
XS33 XS33 21 22 23
XH25 XH25 CONNECTION AT PAGE 50 XH25 XH25 XH25 XH41 36 K82 K83
1 2 2 1 33/28 33/29
21 22 23 11
WH51 1 WH51 2 X26X CONNECTED IF ADDITIONAL WH25 21 WH25 22 XH41 11
WH25 23 35
SUPPLY IS NOT USED
C2- L M N P
XH25 22
X26X XH25 21
E / Added TBs to WH26 XH26.11-14 / 2017-09-27 / EHa
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 52 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
E/S CIRCUIT, BASKET BOOM SUPPLY DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
12/29
WH41.17 A1-F17 (10A) XP
24VDC
WH41.1.1 4A fuse
24
10
12
11
7
1
2
5
6
8
9
3
4
WH41.1.2 4A fuse
24 WH41 1.1
1
2
3
4
5
6
7
8
9
10
11
12
WH41 1.2 WH41 17
-GSC-St
1.10
1.11
1.12
WH41
1.4
1.1
1.2
1.3
1.5
1.6
1.7
1.8
1.9
WH41.2.3 GND WH41 2.3 15 23 05 34
24 GNDo
WH41.2.4 GND WH41 2.4 24 VBBs VBBo VBBr WH41.1.1 WH41.1.12
24 TEST 11 12/16
WH41.2.2 GND WH41 2.2 12 WH41.1.2
24 GNDa 11
WH41.2.1 GND WH41 2.1 01 WH41.1.3 WH41.1.10
24 GNDs INPUT 08 54/11 55/27
WH41.1.4 WH41.1.9
1 INPUT 27 55/11 55/27
WH41.1.5
INPUT 09 55/11
32 CAN1_L WH41.1.6 WH41.1.7
INPUT 28 56/11 55/25
COLOURS 25 CAN2_L
BU = BLUE
BN = BROWN
14 CAN1_H 2
INPUT 10
XN
INPUT 29
BK = BLACK 26 CAN2_H 0VDC
WH = WHITE INPUT 11
GY = GRAY 33 GND
PLUG
PLUG
PK = PINK INPUT 30
5x0.5 PUR 06 RxD
TR = TRANSPARENT
7
1
2
3
4
5
6
8
9
10
11
12
VI = VIOLET 07 TxD
YE = YELLOW
OUTPUT 36
bn
wh
bu
bk
y/g
1
2
3
4
5
6
7
8
9
10
11
12
GR = GREEN
Y/G = YEL/GRE 54
OUTPUT
RD = RED 13 Error
J1
2.10
2.11
2.12
WH41
OR = ORANGE
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
OUTPUT 17
OUTPUT 53
WH41.2.1 WH41.2.12
11 21/28
OUTPUT 44 WH41.2.2 WH41.2.11
11 21/28
OUTPUT 45 WH41.2.3
11
OUTPUT 46 WH41.2.4
11
OUTPUT 47 WH41.2.5
56/11
WH41.2.6 WH41.2.7
52/28 55/28
INPUT 19
W5006A = 2x0,5+2x0,5+C
INPUT 55
d=6,8mm X2 1 2 3 4 5 X3 1 2 3 4 5
ICOTEK KT6 INPUT 18
X500P X501S INPUT 37
1 2 3 4 5 1 2 3 4 5
Front carrier
X5006AS
-GSC (CR7021)
trough left front
W5006A ye
1
W5006A bn
-St INPUT 20
CAN
2 INPUT 02
ICOTEK
W5006A gn
3 INPUT 21
W5006A wh
4 INPUT 38
W5006A shield
5
DM1
41/11
CanFCB 24Ve W501 ye
41/11
CanFCB CanLe W501 bn
41/11
CanFCB GNDe W501 gr
41/11
CanFCB CanHe W501 wh M / Removed XNP1 and XNP2 / 2018-09-19 / ETo
O / Changed Front carrier CAN connector and cable names / 2020-02-06 / ETo
NOTICE! This document is the exclusive
DATE NAME 53 /68
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
CABIN DIAGRAM, CABIN M / GEN 3 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
ACCESS PROTECTOR SUPPLY OPTION DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Exit button Exit button
Access Protector: This circuit diagram shows the external connections of the DD / DT drill rigs.
indication indication
For other rigs (DL / DU) refer to the rig-specific diagrams. light left light right WH41.22
56/16
+F1 OUTPUT +F1 OUTPUT WH41.4
WH29.31 56/25
37/25 -GSC -GSC WH41.11
56/16
16 53 WH41.21
WH41.1.3 56/25
WH41
WH41
53/24
from WH53
from WH53
DD/DT ACCESS PROTECTOR DL432i ACCESS PROTECTOR
43
41
Left scanner
24VDC
24VDC
OPTION 12 16
ACK button Exit button Front(Right) scanner
& Exit button
XH53A
XH53A
ACK button Exit button
1 3 1 3
Right scanner -Rear(Left) scanner
XS82
XS82
XS83
XS83
WS82 YE
WS83 YE
WS82 GR
WS83 GR
WH41 1.3 S82 S83
13 X1 13 X1
M-B20 M-B22 M-B23 SH82 SH83
SH82
SH83
C M-B21 C C C RD RD
XB20 XB21 XB22 XB23
1 EXIT EXIT
14 X2 14 X2
XH53/A XB20 P XB21 P XB22 P XB23 P
1 B B B B
WS82 BN
WS82 WH
WS83 BN
WS83 WH
I I I I
WH53B 1
4-20mA 4-20mA 4-20mA 4-20mA
XB20 XB21 XB22 XB23
XS82
XS82
XS83
XS83
A A A A
WH53B 22
(RD) 2 4 2 4
12 11 10
+WH53B
-XNP
1 2 3
WH53B
XH53A
XH53A
21 (RD)
WH53B
20 (RD)
CQ
WH53B
XH29 31 2 11
from WH53
GND
from WH53
GND
19(RD)
WH53B 3 (WH) WH53B 4 (WH) WH53B 5 (WH) WH53B 6 (WH) XH41 10 WH41 22 WH41 4 WH41 11 WH41 21
42
WH41
40
WH41
3 4 5 6 WH41 10
XH53/A
3 4 5 6
WH41 16
WH41 6 WH41 15 WH41 7
NOTE! WH53B wiring
is DD422i & DT922i
example wiring. For 8 27 10 29 19 44 45 39 03 20 38
other applications +F1
refer to other -GSC AINPUT AINPUT AINPUT AINPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
diagram.
LS pressure LS pressure LS pressure LS pressure Parking Exit button Exit button Contamination Contamination Detection Detection
drill rot 1 drill feed 1 drill rot 2 drill feed 2 brake left pressed right pressed device ready device ready left not right not
drill rot+ drill feed drill rot+ bolt feed off left right active active
R / Corrected WH41:16 from GSC pin 30->29 (LS pressure Drill feed 2) / 2021-07-22 / ETO
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 54 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
ACCESS PROTECTOR INPUTS OPTION DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
XH41.26
WH41.1.5 WH41.26.1 32/21 WH41.1.7 WH41.1.10
53/24 56/11 53/29 53/29
WH41.1.4 WH41 26.2 WH41 26.3
WH41 1.5 XH41 WH41.1.9 WH41.27
53/24 26 53/29 WH41 26.5 56/11
26.1
WH41
WH41 1.4 WH41 26.4 WH41 26.6 WH41 1.9
7 13 9 14 WH41 1.7 WH41 1.10 WH41 27
XH53/A XH53/A NOTE! WH53B wiring
7 13 9 14 is DD422i & DT922i XH32 7 XH32 11XH32 12 XH32 14XH32 13
10
10
9
3
4
3
4
9
WH53B 13 WH53B 14 example wiring. For S28 11
WH53B 7 WH53B 9 7 11 12 14 13
other applications P PROT
1 3 1 3
refer to other
9
10
3
4
3
4
9
10
XS80
1 3
XS81
1 3 diagram.
D X DET WH32B 11 WH32B 14
12 WH32B 7 WH32B 12 WH32B 13
RIG WS80 1 WS80 3 RIG WS81 1 WS81 3
+WH41-XNP1 +WH41-XNP2
PROT
LEFT RIGHT +GQ
DET
13 13
13 X1 13 X1 DETECTOR MODE = BLINKS WARNING LIGHT (SH27.2) WHEN PERSON ACCESS 11
S80 S81 DANGER ZONE. WHEN AUTOMATIC BOOM MOVEMENT IS SELECTED PROTECTOR
SH27.1 SH27.2 SH27.2 SH27.1
X1 X1
RD RD MODE IS FORCED (SEE BELOW). REQUIRES ACKNOWLEDGEMENT (SH27.2) S28
TO RESET.
RD YE
ACK INIT
14 X2 14 X2 STOP 12 INIT 14 ACK 14
PROTECTOR MODE = BLINKS WARNING LIGHT (SH27.2) WHEN PERSON X2 X2
ACK ACK
ACCESS DANGER ZONE AND STOPS ALL BOOM & DRILLING MOVEMENTS.
REQUIRES ACKNOWLEDGEMENT (SH27.2) TO RESET. DETECTOR PROTECTOR
INIT ACK
WS80 2 WS80 4 WS81 2 WS81 4
2 4 2 4 INITIALIZATION = SETS THE LASER CONTROL FIELD. (SH27.1) BLINKS
XS80 XS81 WHEN NOT INITIALIZED. (SH27.1) IS LIT WHILE INITIALIZING.
ACKNOWLEDGEMENT IS REQUIRED AFTER INITIALIZATION.
2 4 2 4 W53C 13
WH53B 23 ACKNOWLEDGE = RESETS THE ACCESS CONTROL SYSTEM AFTER PERSON HAS
WH53B.23 WH53B 8 WH53B 24 XH53B LEFT THE DANGER ZONE AND ACTIVATES ACCESS CONTROL SYSTEM AFTER
56/30 WH53B 10 W X WH32B 18 WH32B 15 WH32B 17
INITIALIZATION.
WH53B.24 WH53B 101 WH32B 16
56/30 = end the wire with an end cap. Leave wire long enough to be connected.
WH53B 100 XH32 18 XH32 15XH32 16 XH32 17
8 10
XH53/A XH53/A XH53/C No. of scanners Single scanner mode input Rig 18 15 16 17
8 10 10 11 12 High
Low
DL without front scanner
DS/DD/DT
WH41 62 1/2 (Remote front scanner) High/low from K89.1 WH41 2.7
WH41 14.2 WH41 14.3 DL with front scanner
WH41 64 1/2 (Remote front scanner) High/low from K89.1 and K89.2 DL with front scan and offbo WH41 14.4
+WH41-XNP1
12 12
LABEL: "DL/DU with front scanner"
XH53/C
11 11
A1 WH41 8A
Option to rear
2 2 +UQ front scanner offboard
carrier S50
-K89.1 +UQ +UQ 8A
1 1
Option relay with
A2 12-K89.1 12-K89.2 1 WH41 65 WH41.2.7
18 32/24 53/29
Access protector with 14 11 14 11 2 WH41 66
front scanner. 8B WH41.39
33/30
WH41 14.1
BMCF.GND LABEL: "DL/DU with front
21/29 scanner and offboard panel"
BMCF.24V LABEL: "DL/DU without Remove jumper
12/16 front scanner" if S50 is
XH41 50 XH41 51 XH41 3 XH41 12 XH41 52
installed
+WH41-XNP2
1 1
WH41 3 WH41 63 WH41 12
2 2
11 11
WH41 14.6 WH41 LABEL: "DD / DT / DS"
12 12 61
+UQ -X41 HIGH LOW LOW LOW LOW 49
XH41.14 XH41 WH41 39
32/21 14 WH41 50 WH41 51 WH41 25 WH41 48 WH41 49 WH41 52 WH41 8B WH41 5 WH41 14.5
K89.2 WH41 47 WH41 46
32/29
37 55 47 46 43 40 4 18 21 09 28 2
+F1 INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT INPUT
-GSC
By Pass External Boom Conf. Bit 2 Boom Conf. Bit 1 External Pressure Single By Pass Detector mode Initialize Ackknowledgement
Control
N.C. Movement Nmbr. of Booms Boom conf. bit 1 Boom conf. bit 2 Rig Stop, Only differential scanner mode N.O. selected Button Button System
Stop 0 (Detector) High High Access Detector config measurement configuration Pressed Pressed Auto-Mode Off
Not Active 1 (Boom 1) High Low DS/DL/DT912D configuration
2 (Boom 1 & 2) Low High DD422i/DT922i
R / Added WS50 Teleremote option -> Terminals UQ-X41:8A and 8B and WH41:8 wire to -> WH41:8A and :8B, added WH41:65 and :66 / 2021-07-21 / ETo
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 55 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
ACCESS PROTECTOR INPUTS OPTION DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Left Right
Detection Init. Scanner Scanner Scanner Scanner BC/DC Enable Emergency Stop
Alarm Indicator Test Initialize Covered Covered Signal Activation
+F1 OUTPUT OUTPUT OUTPUT OUTPUT INPUT INPUT OUTPUT OUTPUT
-GSC
54 31 36 42 22 41 51 35
WH41 29
WH41 27 WH41 24.1 WH41 18
WH41 26.1 WH41 19 WH41 13 WH41 23
XH41 29 18
XH41.31
12/18
XH24 26 SH292 WH24.26
WH41 30 57/11
K84 A1 K85 A1
+WH41-XNP1
NOTE! WH53B wiring A2 A2
WH41.26.1 is DD422i & DT922i K84.A2
55/19 21/29
7
5
6
8
WH41.27 example wiring. For K86.A2
55/30 other applications 33/25
5 K84
6
7
8
refer to carrier WH41.4 K85
54/30 14
diagram. 14
52/28 11 52/29 11
WH41.2.5 12
53/24 WH41.21 12
WH41 24.2 54/30
WH41.1.6 WH41.22 WH41 24.3 WH41 21 WH41 4
53/24 54/30
WH41.11
WH41 1.6 WH41 2.5 54/30
WH41 11 WH41 22
2 1 4 3 5 6 7 8 9 12 10 11 16 XH53/B
1 WH White
WH53B 11 2 BN Brown
WH53B 12 3 GN Green
4 YE Yellow
5 GY Grey
6 PK Pink
7 BU Blue
BK
BN
YE
BU
GN
GY
PK
YE
GY
WH
PK
BN
RD
BK
GN
BN
WH
BU
GY
YE
PK
YE
GY
WH
BN
RD
PK
WH
8 RD Red
4 2 4 7 3 1 5 6 4 5 1 6 2 8 4 6 3 2 1 7 5 4 6 4 5 1 2 8
IN 2
IN 2
IN 1
OUT1_A
OUT2_A
OUT3_A
IN 1
OUT3_A
OUT1_A
OUT2_A
-X1 -X3 -X2 -X1 -X3 -X2
Power Data/Input Power Data/Input
GNDINC_A
GNDINC_A
GND heat.
GND heat.
IN GND
IN GND
I/O Connection I/O Connection
Vs heat.
Vs heat.
GND
GND
Vs
Vs
5 3 1 2 8 3 7 3 5 1 2 8 7 3
WH53B.23
GN/YE
GN/YE
WH
RD
BU
BU
GN
BU
BU
RD
GN
BN
BN
WH
-E80 LASER SCANNER -E81 LASER SCANNER 55/11
WH53B.24
LEFT/REAR RIGHT/FRONT 55/11
12 3 4 5 6 8 7 9 10 2 1 +WH54B
-XN
+WH54B
12 2 1 3 5 4 6
-XP
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 56 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
ACCESS PROTECTOR OUTPUTS OPTION DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
SH292/SH293
13 21
0 X PREVENTION OFF
1 X PREVENTION ON
14 22
RIG- RIG-
SH292 21 13 X1 SH293 21 13 X1
22 14 X2 22 14 X2
WSH292 1 WSH292 2 WSH292 3 WSH292 4 WSH292 5 WSH293 1 WSH293 2 WSH293 3 WSH293 4 WSH293 5
1 2 3 4 5 1 2 3 4 5
XSH292 XSH292 XSH292 XSH292 XSH292 XSH293 XSH293 XSH293 XSH293 XSH293
1 2 3 4 5 1 2 3 4 5
WH50 26 WH50 29 WH50 27 WH50 9 WH50 28 WH51 26 WH51 29 WH51 27 WH51 9 WH51 28
26 29 27 9 28 26 29 27 9 28
XH24 XH24 XH24 XH24 XH24 XH25 XH25 XH25 XH25 XH25
26 29 27 9 28 26 29 27 9 28
WH24 26 WH24 29 WH25 28
WH24 9 WH24 28 WH25 26 WH25 29 WH25 27 WH25 9
WH24 27
WH24.26 XH24 28 XH25 26
From GSC or
56/27
GK Bypass XH24 9 XH25 9
WH24.29 A1:F14 (10A)
12/21
WH24.27
21/24
XH24.9 Movement prevention NO
20/22
XH25.9 Front control place selected (Movement prevention NO)
15/29
WH25.29 A1:F14 (10A)
12/21
WH25.27
21/24
WH25.28 Movement prevention NC
14/27
O / Addedd front control place selected wiring / 2019-12-18 / ETo
NOTICE! This document is the exclusive
DATE NAME 57 /68
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
CABIN DIAGRAM, CABIN M / GEN 3 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
MOVEMENT PREVENTION OPTION DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION M ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
TEMP SETTING POT INFO: PTC HEATER S.W. INFO: FRESH AIR S.W. INFO: MODES SELECTION S.W. INFO:
ELECTRICAL CONNECTION:
CW ROTATING - HOTTER SETTING OFF - PTC HEATER OFF OFF - RECIRC MODE OFF - VENT MODE - NOTE: CONNECTOR FOR ECC LAYOUT
CCW ROTATING - COOLER SETTING ON - PTC HEATER ON ON - FRESH AIR MODE L - A/C MODE A XH42A - WEATHER PACKARD 6-W CONNECTOR
H - HEAT MODE 1 10 1 8 SHOULD LOOK FROM BACK TO MCC SIDE: 12010975 (31-1046); ML TERM
FRONT AS DEPICTED SANDVIK : 12015799 (31-1045); FM TERM
B XH42B - WEATHER PACKARD 6-W CONNECTOR
MCC SIDE: 12015799 (31-1045); FM TERM
SANDVIK : 12010975 (31-1046); ML TERM
NOTES: C XH42C - WEATHER PACKARD 3-W CONNECTOR
TEMPERATURE PTC HEATER FRESH AIR MODES BLOWER SWITCH MCC SIDE: 12010717 (31-1090); ML TERM
SETTING (ON/OFF) (ON/OFF) SELECTION SPEED CONTROL * WIRES INDICATED AS SUPPLIED BY SANDVIK : 12015793 (31-1091); FM TERM
SANDVIK D XH42D - DEUTSCH 8-W CONNECTOR
(POT 35-0036) (S.W. 25-1106) (S.W. 25-1106) (S.W. 25-0305) (S.W. 25-0044)
22
11 20 9 16 * WIRES INDICATED AS
CIRCUITS
ARE ~230VAC MCC SIDE: DT04-8P (31-1153); ML TERM
SANDVIK : DT06-8S (31-1155); FM TERM
42 * WIRES INDICATED AS ARE TWIST E XH42E - DEUTSCH 8-W CONNECTOR
PAIR (>=4 TWISTS/FOOT) MCC SIDE: DT06-8S (31-1155); FM TERM
+ - B B WH42 9 X10 58
* DC CIRCUIT BREAKERS SHOULD BE
SANDVIK : DT04-8P (31-1153); ML TERM
CCW CW F XH42F - AMP FASTON 8-W CONNECTOR
+24V BATTERY WH42 3 WH42.3 EQUIVALENT TO ETA 8340 SERIES. THE TRIP MCC SIDE: 280430 WITH ML TERM
18/16 CURVE SHOULD BE SIMILAR TO M1 MEDIUM SANDVIK : 163007 WITH FM TERM
WH40 903 DELAY CURVE.
WH42 8 WH42.8 G XH42G - AMP 3-W MATE-N-LOK CONNECTOR
+24V BATTERY
12/21 MCC SIDE: 350766-1 (31-1599); FM TERM
18GA WHT
18GA BLK
18GA BLU
* FUSE SHOULD BE EQUIVALENT TO COOPER SANDVIK : 350767-1 (31-1602); ML TERM
C OFF L H C OFF L M H +24V BATTERY WH42 1 WH42.1 ATC SERIES
12/21 H XH42H - WEATHER PACKARD 2-W CONNECTOR
XJ9 03 MCC SIDE: 12010973 (31-1068); ML TERM
8 51 10 9
+24V BATTERY
WH42 2 WH42.2 +C1 * ON BODY POWER CIRCUITS, THE MAXIMUM SANDVIK : 12015792 (31-1025); FM TERM
12/21 VOLTAGE DROP TO EACH UNIT SHOULD NOT BE I XH42I - WEATHER PACKARD 2-W CONNECTOR(GREY)
8 7
4 2 21 WH42 7 WH42.5 -SC OVER 0.5VDC (INCLUDES POWER AND GROUND MCC SIDE: 12034074 (31-1208); ML TERM
1 5 3 1 21/29 CIRCUITS). DEPENDING ON THE CABLE SANDVIK : 12103784 (31-1207); FM TERM
10 6 VCH LENGTH AND CURRENT DRAW RATING, PROPER
WH42 6 WH42.6 J XH42J - DEUTSCH 2-W CONNECTOR
21/29 CABLE NEED TO BE SELECTED. SANDVIK : DT06-2S (XX-XXXX); FM TERM
CONTROL PANEL B WH42 5 WH42.7 AC pressure SANDVIK : DT04-2P (XX-XXXX); ML TERM
C A B C A F C A B D E F E B C D A
(26-8456) 21/29 request
WH42 4 WH42.4
+24V IGNITION
16/30
W8A.1 W8A RD
23/30
2 W8A.2 W8A BK
23/30
BLOWER SPD S.W. INFO:
XH42J COMPRESSOR W8A.3 W8A
E SOLENOID 23/30
OFF - A/C HEATER OFF
Y/G
L - EVAP LOW SPEED 1 A B
M - EVAP MEDIUM SPEED D 4 5 1 8 6 7 2 3 8 6 3 4 7 2 5 1 4 3 2 1 7 6 5 8 F J H
H - EVAP HIGH SPEED
18 W8A SCR
37 33 30 12 42 34 19 15 1 G
ACTUATOR SEALED RED N 3 2 1
FRESH/RECIRC FLAPPER 40 20 36 28 38 53
39 4 2 8
29
18GA WHT
4
* J2, 4-W
A500
A 57 2 DEUTSCH
P1-2
P2-16
46 P1-17 18GA GRN - EVAP
P1-6 WHT
58 3 31-1355
IGN P1-15 P2-5 3
C GRN 18GA WHT
51 43 P2-15 P2-6 4 3 1 18GA WHT 2 P13
MVC BLK 31 2
P2-7 1 18GA GRN PTC SUB-NODE
M SIG D
47 47 P1-18 NODE
P2-8 RED 5 6/7 1
18GA GRN 3
4
18GA BLK
P12
(35-1041)
(35-1033)
P16
37 P1-4 RS485 * J4, 2-W DT
18GA RED
45 - EVAP,31-1051
P15
1 P8
P6
P5
F 40 P2-11 - COND,31-1123
GND P1-14 63
36 P1-10 4-WAY
P2-13 64 VALVE
* J2, 4-W
33 P1-8 - DEUTSCH 18GA BLK 18GA BLU
P1-1 32 32 6 A
18GA YLW
18GA PNK
- PTC ASSY.
18GA BLK
44 P1-3
P1-9 35 27 5 31-1357
61
24VDC
P1-13
P1-7 49 49 50 B COND PTC ASSY
62 P2-12
M
P2-14
P2-10
DE-ICING TEMP
P2-4
P1-12
P1-5
19 48 P1-19 A FAN#1
41 86 30 R6
18GA LT BLU
+ B AIRFLOW S.W.
14GA RED
54
14GA BLK
18GA BLU
54/ 3 85 87 87a
4 48
59 55 24V
86 30 R4 86 30 R5 60 56
24V 24V 52 45
xt17;AFTER COIL 8 12
6 10 - TCO #1
PRESSURE
85 87 87a 85 87 87a 56 7
TRANSDUCER
25/ 26/ 2 7 11 B COND - SUCTION TCO #2
26 16 52 14 14 2 A M FAN#2 - S +
A C B
16 1
+
13 13 3
18GA BLK
55 9
18GA WHT
41 8
ALUMINUM 18GA RED
17/ 23/ 30 21/ 28 21 RESISTOR
- * J1, 12-W 18GA BLU
44 2 23 1 DEUTSCH
- EVAP 18GA LT BLU
86 30 86 30 86 30 31-1115
24V R3 24V R2 24V R1 - COND 1KW PTC 1KW PTC
M H M L
31-1116
- PRESSURE SWITCH
(230VAC) (230VAC)
1 2
85 87 87a 85 87 87a 85 87 87a 14GA BLK
EVAP + B COND
24/
25
22/
24
71/
22
9
BLOWER
14GA RED
A M FAN#3 PTC SECTION
11 10 9 11 (19-1104,OPTIONAL) SAFTY GND
10 STRIP ASSY.
+
SAFTY GND Rev. O / Added W8A screen / 2019-09-19 / ETO
1 EVAP UNIT STRIP ASSY. COND UNIT
(13-86702)
(FOR OPTIONAL
PTC ASSY) (14-5202) Rev. S / Updated connections / 2022-02-08 / KPE
NOTICE! This document is the exclusive
DATE NAME 58 /68
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
CABIN DIAGRAM, CABIN M / GEN 3 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
AIR CONDITION DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-X611.1
B611 PTZ1
cam left
-X611 DD/DT Cameras:
W611.1 W611 YE 1 W611.1 YE 1 TX+
30/13
W611.2 W611 WH 2 W611.1 WH 2 TX- Camera B611-
30/13
W611.3 W611 OR 3 W611.1 OR 3 RX+
30/13
W611.4 W611 BU 4 W611.1 BU 6 RX-
30/13
ETH
W427A
Left L out
cam mic GND
W427A -X427A2
1
audio in
-X427A 8
audio gnd
W427.1 A2-F14 W427 1 1 W427A RD 9
18/19 24Vdc
W427.2 W427 2 2 W427A WH 10
21/28 gnd
ALTERNATIVE W427.1_2 X427 Power I/O POWER I/O
66/11 A616 connector (10) (DD422i) Camera B616- (DD922i) Camera B616-
W427.2_2
66/11 PoE camera
Power Supply
-X616.1
PoE
cam middle
Data in Data out Camera B612-
W616.1 W616 OR 1 TX+ 8 W616.1 BN 8
30/28 DC-
W616.2
upper
wires
W616 BU 2 TX- 7 W616.1 BN/WH 7
B616
30/28 DC-
W616.3 3 RX+ 2 2 Note: Other alternatives
W616 WH/OR W616.1 YE
30/28 Rx- on sheet "Teleremote / 2&3 POE Cams, Audio"
W616.4 W616 WH/BU 6 RX- 1 W616.1 YE/WH 1
30/28 Rx+
6 W616.1 GN 6
ETH Tx-
3 W616.1 GN/WH 3
lower
wires
Tx+
XPoe + + 4 W616.1 BU 4
PWR2 DC+
- 5 W616.1 BU/WH 5
PWR2 DC+
Alarm
Alarm Rare alternative for
W427.5 A2-F14 W427 5 + ETH ETH 8 7 2 1 special purposes
18/19 PWR1
W427.6 W427 6 XPoe - - 6 3 4 5
21/28 PWR1
W427.5_266/11 VPN
ALTERNATIVE
W427.6_266/11 POWER I/O Router
-X615P
-X612 -X612.1 W615.1 1 TX+
B612 PTZ2
cam right
W615 OR
30/28
W612.1 W612 YE 1 W612.1 YE 1 TX+ W615.2 W615 BU 2 RX+
30/28 30/28 ETH
W612.2 W612 WH 2 W612.1 WH 2 TX- W615.3 W615 WH/OR 3 TX-
30/28 30/28
W612.3 W612 OR 3 W612.1 OR 3 RX+ W615.4 W615 WH/BU 4 RX-
30/28 30/28
W612.4 W612 BU 4 W612.1 BU 6 RX-
30/28
ETH -X216
W427B
Right L out
W427B -X427B2 W216.1 W216 1 1 Vcc
cam mic GND 18/19
1 W216.2 W216 2 3 GND POWER
audio in 21/28
-X427B 8 3 4
audio gnd
W427.3 W427 3 1 W427B RD 9 X615 Ethernet connector
A2-F14
18/19 24Vdc (M12, D-Coded, FEMALE, 4pin)
W427.4 W427 4 2 W427B WH 10 2 1
21/28 gnd
ALTERNATIVE
W427.3_266/11 4 3
5 X216 - Power Connector
W427.4_266/11 X427 Power I/O POWER I/O (M12, A-Coded, MALE, 5pin)
connector (10)
1 2
O / Added option cameras, removed Video server / 2019-11-10 / ETo
Q / Updated drawing style, added Xpoe terminals / 2021-04-23 / ETo
NOTICE! This document is the exclusive
DATE NAME 59 /68
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
CABIN DIAGRAM, CABIN M / GEN 3 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
TELEREMOTE/ 2xPTZ 1xPOE (DD/DT), VPN DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
DT-series plugs (with plastic spring) viewed from the socket side
A B 1 8 1 8
1 4 1 6
2 7 2 7
HDP Receptacles
2 1 2 3 2 5
3 4 3 6 3 6
DT06-2S C DT06-4S
1 5 4 5
DT06-3S
DT06-6S
DT06-08SA DT06-08SB 20 31
Gray Black
21 8 30
9 19
10 2 18
DT-series receptacles (no spring) viewed from the pin side 22 3 7 29
11 1 17
23 4 6 28
B A 8 1 8 1 IFM 12 5 16
4 1 6 1
7 2 7 2 13 15
1 2 3 2 5 2 24 14 27
6 3 6 3 25 26
4 3
DT04-2P C DT04-4P
5 4 5 4
DT04-3P DT04-6P
3 4 DT04-08PA DT04-08PB
Gray Black
Ethernet
M12, D-Coded, FEMALE, 4pin 19 37 55
2 1
VIEW
4 3 4 5 68 7 6 7 6
8 5 8 5
Ethernet 3 7 M12, A-Coded, FEMALE, 8pin
M12, D-Coded, MALE, 4pin 9 4 9 4
1 2 2 1 10 3 10 3
11 2 11 2
4 3
5 6 5 48 12 1 12 1
M12, A-Coded, MALE, 5pin
7 3 M12, A-Coded, MALE, 8pin
1 2 DT06-12SA DT06-12SB
1 2 Gray Black
Coding Coding
3 4
5
M12, A-Coded, FEMALE, 5pin 2 HDP Plugs
Fastin-Faston 2-pole
2 1 1 6 7 6 7
5 8 5 8
1 20 38
PAGE 16 CAMERA CONNECTOR: 4 9 4 9
4 3
5 3 10 3 10
PIN COLOUR DESCR. M12, A-Coded, MALE, 4pin 2 11 2 11 31 20
1 WHITE VIDEO 1 2 1 12 1 12
30 8 21
2 YELLOW +12VDC 19 9
3 BLUE N/A
3 4
5 18 2 10
4 RED AUDIO M12, A-Coded, FEMALE, 4pin DT04-12PA DT04-12PB 29 7 3 22
5 SHIELD GND Gray Black
2 1 Coding
17 1 11
Coding 28 6 4 23
16 5 12
15 13
PAGE 51 LASER SCANNER INFORMATION: IR Laser 27 14 24
1
3 2 8 Wavelenght 905nm 26 25
7 8 Output power pulse 75W
2 4 1 Data/Input 6 2 I/O Conn. Visible Laser
1 5 6 7 5 4 3
Wavelenght 650nm
3 Power Output power pulse 3mW
5 4 1 RxD RS-232 host receiver 1 A1_INCA_0 Encoder Input 1
2 TxD RS-232 host sender 2 A1_INCA_90 Encoder Input 2
3 CAN_H CAN-BUS High 3 GNDINC_A Ground Encoder Inputs
1 Vs Supply voltage 4 CAN_L CAN-BUS Low 4 OUT1_A Digital Output 1
2 Vs heat. Supply voltage for heating 5 GND CAN Ground CAN 5 OUT2_A Digital Output 2
3 GND Ground 6 IN1 Digital Input 1 6 OUT3_A Digital Output 3
4 - Not assigned 7 IN2 Digital Input 2 7 OUTx_B Secondary conn. of DO 1 to 3 VIEW
5 GND heat. Ground heating 8 IN GND Ground digital Inputs 8 OUTx_R Resistance monitored conn. of DO 1 to 3
NOTICE! This document is the exclusive
NOTICE! This document is the exclusive
DATE NAME 60 /68
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
CABIN DIAGRAM, CABIN M / GEN 3 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
CONNECTOR PIN LAYOUTS DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Right Flange
Outside view
Back Flange
KEL-ER 10/6
Outside view
HDP24
Right Carrier
Side Module A
Prot/Det XH53
Module C
1 4
Han ECO 6B
XH25 Module B
Harting
Module A
Access
Module C
2 5
Harting
Han ECO 6B
WH727 cable gland plugged, if no Radio option HDP24
3 6
Supply 2DC/RC/BC
X30 X210A
M25 Right Flang Size Plugged Cable Cable
RADIO HDP24
1 KT6 ST6 -
WH727 ECM/VC/AC
XH122 2 KT6 - W5600A
3 BTK
4 BTK
W100 cable gland plugged, if no Offboard option 5 BTK
HDP24
KEL-ER 24/10 CGU/Y960/
6 BTK
Y961/SLC
X401
5 4 3 2 1 Left Flange
Outside view
M25
10 9 8 7 6 OFFBOARD
W100
KEL-ER 10/6
HDP24
Left Carrier
Side
1 4 XH24
Deutsch
HDP18
Back Flang Size Plugged Cable Cable
SUB
2 5
1 KT5 - Camera
XH26
2 KT6 - W5201A
3 KT6 ST6 - XH26 hole plugged, if no SUB/ARI/etc. option 3 6 HDP24
4 KT7 ST7 GREEN
1DC/RC/BC/FC
5 KT5 ST5 Dafo X200A
6 KT7 ST7 W610 Left Flang Size Plugged Cable Cable
7 KT6 - W5106A 1 KT6 ST6 WH22
8 BTK/KT6 - W5400A 2 KT2/6 - W5500A W5006A
9 BTK 3 KT10 ST10 W215
10 BTK 4 KT7 ST7 1W700B
5 BTK
6 BTK
O / Updated flanges, Changed CAN cable names / 2020-02-14 / ETO
Q / Added option CAN W5400A / 2020-12-28 / ETO
NOTICE! This document is the exclusive
DATE NAME 61 /68
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
CABIN DIAGRAM, CABIN M / GEN 3 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
FLANGE LAYOUTS DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
MOTOR CONTROL PANEL DRILLING CONTROL PANEL 1
MCP DCP1
-X503P -X504S -X504P -X505P
W503 YE 1 1 W504 YE 1 1
24VDC 24VDC 24VDC 24VDC
W503 BN 2 2 W504 BN 2 2
To DM1 X502S CanL CanL CanL CanL
W503 GR 3 3 W504 GR 3 3
(SHEET 42) GND GND GND GND R506
W503 WH 4 4 W504 WH 4 4 120ohm
CanH CanH CanH CanH
5 5 5 5
SHIELD 0 SHIELD SHIELD SHIELD
+CQ SH23 CENTRAL
1 GREASING
UNIT
-X414 3 W414A 3 3 W414B 3 14 13
YE
2 W414A 2 2 W414B 2 X2 X1
5 W414A 5 5 W414B 5
XM50
W402 BK
PLUG
FOR MORE CONNECTIONS
REFER TO SHEET 34
W402 GR
PLUG
S59 W402 YE
PLUG
X402 PLUG
W402 RD
14 13 W402A 2 2 W402 BN
-X414
-/+
44 43 W402A 1 1 W402 BU +/-
M
DRILLING
PLATFORM M50
UP/DOWN
DRILLING PLATFORM
4 W414A 4 4 W414B 4 24 23 UP/DOWN LINEAR ACTUATOR
1 W414A 1 1 W414B 1 54 53
-X310 2 W310 BN 2 WH
S59 13 43 23 53
4 W310 WH 4 BK
up X X
FOR MORE CONNECTIONS
REFER TO SHEET 48
2 2 NA
X31B X31A
down X X
-X310S
GR BN
22 12 14 44 24 54
S31
DRILLING CONTROL PANEL 2
21 11
YE WH DCP2
X31B X31A
3 W310 GR 3 BU 1 1
1 W310 YE 1 BN
-X509P -X508S
W509 1 (GREEN) 1 1
24VDC 24VDC
W509 2 (BROWN) 2 2
CanL CanL
To DM2 X509S W509 3 (YELLOW) 3 3
(SHEET 42) GND GND R508
W509 4 (WHITE) 4 4 120ohm
CanH CanH
5 5
SHIELD SHIELD
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 62 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
POWERCLASS PANEL OPTION CAN / ES DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION +C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CONTACT ELEMENTS OUTSIDE VIEW
CABIN, LEFT
AND MOTORS
CONTROL
/WATER JET
SPOT LIGHT
Spotlight control
CABIN, LEFT
SPOT LIGHT
1st contact, x3
without TSC (VIU)
and without KPA 1st contact, x4
S17
2nd contact, x3
4 pieces of
2nd contact, x4 double contact blocks
+MCP
SH15
XH20.1
24vdc from XH20:14 WH20A 14 1 1 WH20B
(A1:F14 sheet 12) 1 13 14
GND from XH20:15 WH20A
(X10 gnd strip, sheet 21) S17
15 X1
X2 13 53 33 73 83 43 23 63
1 3 4 2
14 54 34 74 84 44 24 64
XH20.1
WH20B
14 15
WH20B 13 WH20B 8 WH20B 3 WH20B 4 WH20B 5 WH20B 6 WH20B 9 WH20B 7
15 8 3 4 5 6 9 7
XH20.1 13 XH20.1 XH20.1 XH20.1 XH20.1 XH20.1 XH20.1 XH20.1
XH20.1 8 3 4 5 6 9 7
WH20A 10 WH20A 13
10 twisted pair
XH20 1 per 2cm
10
WH45 10 WH20A 3 WH20A 4
3 4
KPA executions XH20 XH20 When connected
=slower speed
WH20A 5 WH20A 6 WH20A 22
Normal: WH45
twisted pair 5 6 12
21
BG01616312 1 per 2cm XH20 XH20 XH20
WH45 5 WH45 6 WH45 22
Teleremote: 1 WH45 3 WH45 4
XE15 1 2 3 4 XM15 5 6 7 8
BG01625240 1
E15
LED
9 10 6 5 7 11 12 13 4 3 14 8
2
XE15
VSout
VS
PAN+ PAN- GND GND MODE TILT+ TILT- GND
2 (MODE)
WH45 14
GND from XH20:13
(X10 gnd strip, sheet 21)
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 63 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
POWERCLASS PANEL OPTION LEFT SPOT DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION +C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CONTACT ELEMENTS OUTSIDE VIEW
CABIN, RIGHT
SPOT LIGHT
CABIN, RIGHT
AND MOTORS
CONTROL
SPOT LIGHT
Spotlight control 1st contact, x3
without TSC (VIU)
1st contact, x4
and without KPA
S18
2nd contact, x3
4 pieces of
2nd contact, x4 double contact blocks
+MCP
SH16
XH21.1
24vdc from XH21:14 WH21A 14 1 1 WH21B
(A1:F14 sheet 12) 1 13 14
X1 S18
X2 13 53 33 73 43 83 63 23
1 3 4 2
14 54 34 74 44 84 64 24
WH21B 8 WH21B 3 WH21B 4 WH21B 9 WH21B 5 WH21B 6 WH21B 7
8 3 4 9 5 6 7
XH21.1 XH21.1 XH21.1 XH21.1 XH21.1 XH21.1 XH21.1
8 3 4 9 5 6 7
WH21A 10 WH21A 3 WH21A 4 WH21A 22 WH21A 5 WH21A 6 WH21A 13
10 twisted pair
XH21 1 per 2cm
10
WH46 10 3 4
XH21 XH21
3 4
WH46
KPA executions 21 twisted pair XH21
12
XH21
5
XH21
6
1 per 2cm 12 5 6
1 When connected
Normal: XE16
1 =slower speed
WH46 22 WH46 5 WH46 6
BG01616312 WH46 3 WH46 4
E16 1 2 3 4 XM16 7 5 6 8
Teleremote: LED
2
BG01625240 XE16
2
9 10 6 5 7 11 12 13 14 4 3 8
VSout
VS
PAN+
PAN-
GND
(MODE)
GND
MODE
GND
TILT+
TILT-
WH46 14
GND from XH21:13 (X10 gnd strip, sheet 21)
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 64 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
POWERCLASS PANEL OPTION RIGHT SPOT DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION +C2 ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+HQ BOOM 1 SUCTION
WSH311 1
+LQ
FOR TSC POWER AND CAN WIRING, SEE
"TELEREMOTE OPTION FOR LEFT SPOT" PAGE 25 AND
SH311 "TELEREMOTE OPTION FOR RIGHT SPOT" PAGE 27
13 14 WSH311 2
-TSC (VIU)
X2 X1 WSH311 3 BOOM 1 BOOM 2 BOOM 1 BOOM 2
SUCTION SUCTION SUCTION SUCTION
REQUESTED REQUESTED ACTIVATED ACTIVATED
VREF DI DI DO DO GND
XJ4 6 XJ2 10 XJ2 11 XJ3 7 XJ3 8 XJ4 5
BOOM 2 SUCTION
SH312
13 14 WSH311 4
X2 X1 WSH311 5
WSH311 6
DRY DRILLING CABLING
SWITCHES
WH21A
+24V/GND
WH20A
+24V/GND
W506
CAN FROM RCP
MOTOR +LQ XH20.1S/ XH21.1S/
CONTROL DRILLING PANEL XH20.2P XH21.2P
PANEL EXTENSION PANEL WH20.2
MCP HQ
W414B WSH311
X414
W402A
-TSC
X402
DRILLING PANEL DRILLING PANEL
LEFT DRILLING DISPLAY RIGHT
LCP RCP
1DG
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 65 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
DRY DRILLING OPTION DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION +CQ ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
DL/DU Cameras:
A612
W612.1_1
30/28
W612 OR 1
Tx+ DC-
8 W612.1 BN 8 B612 Camera B611-
DATA IN
W612.2_1 W612 BU 2 7 W612.1 BN/WH 7 PoE
DATA & PWR OUT
30/28 Tx- DC-
W612.3_1 W612 WH/OR 3 2 W612.1 YE 2 cam right Typical teleremote set:
30/28 Rx+ Rx-
W612.4_1 W612 WH/BU 6 1 W612.1 YE/WH 1 DL422i - B611, B612, B613
30/28 Rx- Rx+ DL432i - B611, B612, B613
6 W612.1 GN 6 -X612.1 DU412i - B611, B612 (B616)
W427.3_2 W427 3 + Tx-
59/13 PWR2 3 W612.1 GN/WH 3 DU422i-W - B611, B612
W427.4_2 W427 4 - Tx+
59/13 PWR2 4 W612.1 BU 4
DC+
Alarm 5 W612.1 BU/WH 5 OPTION
DC+ Microphone B613
B801 Alarm
upper
wires
Tripod Camera
W801 1 + Camera B612- B616
V1+ PWR1
V1-
W801 2 -
PWR1 PoE Note! POE B616 camera
OPTION
Power Supply
connection is shown on
lower
wires
Carrier electric diagram
A616 Note: Other alternatives on
W616.1_1
30/28
W616 OR 1
Tx+ DC-
8 W616.1 BN 8 B616 sheet "Teleremote / 2xPTZ 1xPOE, VPN"
W616.2_1 W616 BU 2 DATA IN 7 W616.1 BN/WH 7 PoE
DATA & PWR OUT
30/28 Tx- DC-
W616.3_1 W616 WH/OR 3 2 W616.1 YE 2 cam 8 7 2 1
30/28 Rx+ Rx-
W616.4_1 W616 WH/BU 6 1 W616.1 YE/WH 1 center 6 3 4 5 Note:
30/28 Rx- Rx+
6 6 -X616.1 W611 ethernet cable with only video option.
W616.1 GN
W427.5_2 W427 5 + Tx- RJ45 connector W613 ethernet cables with video and audio options.
59/13 PWR2 3 W616.1 GN/WH 3 pin arrangement
W427.6_2 W427 6 - Tx+
59/13 PWR2 4 W616.1 BU 4
DC+
Alarm 5 W616.1 BU/WH 5
DC+ Note! When Audio is installed, A611 POE supply DATA IN
Alarm is connected to B613 audio interfaces POE OUT
+
PWR1
- PoE
PWR1
Power Supply Note! Same Data in port shown
ETHERNET OPTION for separate options (video/audio)
FOR VIDEO
A611
W611.1_1 W611 OR 1 1 W613.2 YE/WH
30/13 Tx+ Tx+
DATA IN
DATA IN
W611.2_1 W611 BU 2 2 W613.2 YE
30/13 Tx- Tx-
W611.3_1 W611 WH/OR 3 3 W613.2 GN/WH
30/13 Rx+ Rx+
W611.4_1 W611 WH/BU 6 6 W613.2 GN
30/13 Rx- Rx-
+
-
PWR2
DC-
8 W611.1 BN 8 B611
PWR2 7 W611.1 BN/WH 7 PoE
DATA & PWR OUT
DC-
Alarm 2 W611.1 YE 2 cam left
Rx-
Alarm 1 W611.1 YE/WH 1
+ Rx+
PWR1 6 W611.1 GN 6 -X611.1
- Tx- A613
PWR1 3 W611.1 GN/WH 3 W613 OR 1 8 W613.1 BN 8 1
Tx+ Tx+ DC- DC- Rx+
DATA IN
4 W611.1 BU 4 W613 BU 2 7 W613.1 BN/WH 7 2
PoE
DATA & PWR OUT
DC+ Tx- DC- DC- Rx-
ETHERNET OPTION Power 5 W611.1 BU/WH 5 W613 WH/OR 3 2 W613.1 YE 2 3
Supply DC+ Rx+ Rx- Rx- Tx+
IF AUDIO 6 1 1 6
W613 WH/BU W613.1 YE/WH
Rx- Rx+ Rx+ Tx-
W613.1 W613 OR 6 W613.1 GN 6 4
30/28 + Tx- Tx- DC+
W613.2 W613 BU PWR2 3 W613.1 GN/WH 3 5
30/28 - Tx+ Tx+ DC+
W613.3 W613 WH/OR PWR2 4 W613.1 BU 4 7
30/28 DC+ DC+ DC-
W613.4 W613 WH/BU Alarm 5 W613.1 BU/WH 5 8
30/28 DC+ DC+ DC-
Alarm
W427.1_2
59/13
W427 1 + PWR1 POE B613 POE
W427.2_2 W427 2 - PoE
IN AUDIO OUT
59/13 PWR1
Power Supply interface
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 66 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
TELEREMOTE / 2 & 3 POE CAMS, AUDIO DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Since Q2/2022
XH20.1S
XH20.2S
XH20.2P
XH20.1P
+LQ SH15
WH20.14 WH20A 14 WH20B +24V
12/22
1 13 14
1
WH20.15 WH20A 15
21/21 GND
X1 S17
XH20.1S 14 X2 13 53 33 73 83 43 23 63
1 3 4 2
CONTACT ELEMENTS
OUTSIDE VIEW XH20.2P 14
14 54 34 74 84 44 24 64
WH20.1 14
XH20.2S 14
S17 XH20.1P 14
WH20B15 WH20B 13 WH20B 9 WH20B 8 WH20B 3 WH20B 4 WH20B 5 WH20B 6 WH20B 7
XH20.1P 15 XH20.1P 13
XH20.1P 9 XH20.1P 8 XH20.1P 3 XH20.1P 4 XH20.1P 5 XH20.1P 6 XH20.1P 7
XH20.2S 15 XH20.2S 8 XH20.2S 3 XH20.2S 4 XH20.2S 5 XH20.2S 6 XH20.2S 7
4 pieces of WH20.1 15 WH20.1 1 WH20.1 8 WH20.1 3 WH20.1 4 WH20.1 5 WH20.1 6 WH20.1 7
double contact blocks
XJ7 2 XJ4 8 XJ1 8 XJ1 7 XJ1 5 XJ1 6 XJ7 6
Alternative
1st contact, x3
connection
VS DI PAN+ PAN- TILT+ TILT- GND
1st contact, x4 -TSC DO(Waterjet
/left spotlight) VS T+ T- BR2 GND
2nd contact, x3 XJ4 10 XJ5 1 XJ4 3 XJ4 4 XJ8 1 XJ8 6
WH21.1 XJ4:3 WH21.1 XJ4:4
23 68/23 24 68/24 Software
2nd contact, x4 WH20.1 13 WH20.1 28 WH20.1 25 WH20.1 23 WH20.1 24 WH20.1 26 by-pass
connection
XH20.2P 15 XH20.2P13 XH20.2P 8 XH20.2P 5 XH20.2P 3 XH20.2P 4 XH20.2P 6
XH20.1S 15 XH20.1S 13 XH20.1S 8 XH20.1S 5 XH20.1S 3 XH20.1S 4 XH20.1S 6 XH20.1S 9 XH20.1S 7
WH22A 2 WH22A 1 WH20A 10 WH20A 5 WH20A 3 WH20A 4 WH20A 6 WH20A 22
2 1 Alternative 10 5 3 4 6 12
XH24 2 XH24 Option XH20 XH20 XH20 XH20 XH20 XH20
1
WH50 52 WH50 51
WH45 WH45 10 WH45 5 WH45 3 WH45 4 WH45 6 WH45 22
1 21
XY419 1 2 5 3 4 6 7 8
WH22A = PUR 2x1.5mm^2 1 XM15
1
d=6,9mm
Y419
Left Front ICOTEK KT6 WATERJET 2
1 White/
ICOTEK plugged with ST6 XE15 Red
Green
Blue Black
2
if water jet not ordered XY419
2
VS RS485A RS485B GND
XE15 2
XH45
6 WH45 14
+M15 LEFT PAN&TILT MOTOR (WATERJET OPTION)/
LEFT SPOTLIGHT
GND from XH45/WH45
WH20.13 WH20A 13
21/23
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 67 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
LEFT SPOTLIGHT / WATER JET, TSC DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Since Q2/2022
SH16
XH21.1S
XH21.2S
XH21.2P
XH21.1P
+LQ
WH21.14 WH21A 14 WH21B +24V
12/21
1 13 14
1
CONTACT ELEMENTS S18 GND
X1
OUTSIDE VIEW
X2 13 53 33 73 43 83 63 23
1 3 4 2
S18 14 54 34 74 44 84 64 24
WH21.1 1b
4 pieces of
double contact blocks WH21B 8 WH21B 3 WH21B 4 WH21B 5 WH21B 6 WH21B 7
WH21B 9
WH21.1 1a
1st contact, x3 XH21.1P 9 XH21.1P 8 XH21.1P 3 XH21.1P 4 XH21.1P 5 XH21.1P 6 XH21.1P 7
1st contact, x4 XH21.2S8 XH21.2S 3 XH21.2S 4 XH21.2S 5 XH21.2S 6 XH21.2S 7
WH21.1 8
WH21.1 3 WH21.1 4 WH21.1 5 WH21.1 6 WH21.1 7
XJ7 1 XJ4 7 XJ1 4 XJ1 3 XJ1 2 XJ1 1 XJ6 6
Alternative
R506
connection
2nd contact, x3 VS DI PAN+ PAN- TILT+ TILT- GND
120ohm
2nd contact, x4 -TSC
XJ6
CanFCB CanLa_2 W506 2 2 CAN1_L DO(Right spot) VS GND
48/11
3 CAN1_L
CAN CanFCB CanHa_2 W506 4 4 CAN1_H XJ3 11 XJ6 1 XJ7 5
48/11 XJ4:3 XJ4:4
to RCP 48/11
CanFCB 24Va_2 W506 1
plugged
5 CAN1_H 67/24 67/27
CanFCB GNDa_2 W506 3
48/11 plugged WH21.1 28 WH21.1 25 WH21.1 23 WH21.1 24 WH21.1 26 WH21.1 27
XH21.2P 8 XH21.2P 5 XH21.2P 3 XH21.2P 4 XH21.2P 6 XH21.2P 7
XH21.1S 8 XH21.1S 5 XH21.1S 3 XH21.1S 4 XH21.1S 9 XH21.1S 6 XH21.1S 7
WH21A 10 WH21A 5 WH21A 3 WH21A 4 WH21A 22 WH21A 6
10 5 3 4 12 6
XH21 XH21 XH21 XH21 XH21 XH21
KPA executions WH46 WH46 10 WH46 5 WH46 3 WH46 4 WH46 22 WH46 6
21
Normal: 1 2 5
XM16
3 4 7 8 6
BG01616312
Teleremote: XE16 1 Red
White/
Blue Black
Green
BG01625240
VS RS485A RS485B GND
XE16 2
XH46
6 WH46 14
+M16 RIGHT PAN&TILT MOTOR/
RIGHT SPOTLIGHT
GND from XH46/WH46
WH21.13 WH21A 13
21/21
NOTICE! This document is the exclusive
SANDVIK property of Sandvik and it must be
DATE NAME CABIN DIAGRAM, CABIN M / GEN 3 SHEET 68 /68 A3
returned on request. The document must
DRAWN BY 2016-10-20 EHA SANDVIK
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2022-09-30 JOS
RIGHT SPOTLIGHT, TSC DWG NR BG00818447-T
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2022-09-30 PHO BEDROCK POSITION ID-CODE BG00818447
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CABIN WIRE HARNESS UPDATE
CAB W204A 4x2.5 X204 W204B
ALTERNATIVE 13
OLD CABIN
CONNECTION
13
CAB W204 4x2.5 X204 W204A
8
SLC
2XY277/B277
VC X520 X520
ALTERNATIVE
W520B CAN BB W520C
CONNECTION
7 1XY277/B277
FC W521B CAN BB X521 W521A X521
XB923L
+CQ X500 W5006B CAN BB W5006C CAN IN
+B336G X5007
W5007B CAN BB W5007A CAN OUT
11
2XB127P
7 8 YX129 12
1XB127P 4 4
1-2XY127
1WB127 2x0.5+2x0.5+C
2WB127 2x0.5+2x0.5+C
Updated version
WB923
since 2019
1-2WY127
Y129
1Y127
1WB127F
1WY277
2WB127F
2WY277
4x0.75+C
3x0.75+C(4x0.75+C)
3x0.75+C
2 2 6
5
3
2B127P
B923L
1B277F
1Y277
2B277F
2Y277
1B127P
X1
X1
1Y127
SHANK LUBRICATION AIR PRESSURE BOOM 2
NISKANVOITELUN ILMANPAINE PUOMI 2
SLU OIL LEVEL SENSOR
SLCU ÖLJYSÄILIÖN PINNANKORKEUS
SHANK OIL FLOW BOOM 1
VIRTAUKSENVALVONTA PUOMI 1
SLU OIL FLOW CONTROL VALVE
SLU ÖLJYN OHJAUSVENTTIILI
SHANK OIL FLOW BOOM 2 (OPTION)
VIRTAUKSENVALVONTA PUOMI 2 (LISÄV.)
SLU OIL FLOW CONTROL VALVE (OPTION)
SLU ÖLJYN OHJAUSVENTTIILI (LISÄV.)
SHANK LUBRICATION AIR PRESSURE BOOM 1
NISKANVOITELUN ILMANPAINE PUOMI 1
Y129
1Y127
2Y127
SHANK LUBRICATION AIR
SLU ILMANOHJAUSVENTTIILI
WATER SEPARATION DRAIN VALVE
SHANK LUBRICATION AIR
SLU ILMANOHJAUSVENTTIILI
SHANK LUBRICATION AIR (OPTION)
SLU ILMANOHJAUSVENTTIILI (LISÄV.)
ALTERNATIVE
CONNECTION
NOTICE! This document is the exclusive
DATE NAME 1 / 5
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2013-04-19 KPA CONTROL CIRCUIT DIAGRAM
SLU WITH DEUTSCH CONNECTORS SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2013-04-19 JOS
CABLING DWG NR BG00263608-I
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2013-04-19 TIN CONTROL POSITION ID-CODE BG00263608
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
CAN LOW
CAN HIGH
00
00
+SLC
00
00
00
00
ALTERNATIVE
CONNECTION
00
00
OLD CABIN CABIN WIRE HARNESS UPDATE CAN CAN
24V 24V 0V 24V 24V 0V . .
X1 1 X1 2 X1 3 X1 1 X1 2 X1 3
X520 2 X521 2 X520 4 X521 4 X520 1 X521 1 X520 3 X521 3
2 2 4 4 1 1 3 3
W204A 1 W204A 2 W204A 3 W204B 1 W204B 2 W204B 3
X204 1 X204 2 X204 3 X204 1 X204 2 X204 3 X520 2 X521 2 X520 4 X521 4 X520 1 X521 1 X520 3 X521 3
+CAB
1 2 3 1 2 3 2 2 4 4 1 1 3 3
SEE CABIN CIRCUIT DIAGRAM
W204 1
24V SUPPLY AND FUSES
W204 2
W204 3
SLU CAN IN
SLU CAN OUT
VC or FC or
alternatively alternatively
+CQ. Check page 1. +B336G. Check page 1.
+CAB
SEE CABIN CIRCUIT DIAGRAM
X401A W204A 1
24V SUPPLY AND FUSES
J J
X401A W204A 2
K K
X401A W204A 3
L L
NOTICE! This document is the exclusive
DATE NAME 2 / 5
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2013-04-19 KPA CONTROL CIRCUIT DIAGRAM
SLU WITH DEUTSCH CONNECTORS SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2013-04-19 JOS
CAN BB, 24V CONNECTION DWG NR BG00263608-I
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2013-04-19 TIN CONTROL POSITION ID-CODE BG00263608
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+SLCU
B923L SUPPLY
SLU OIL LEVEL SENSOR
AIR PRESSURE
SHANK LUBRICATION
B240.1P SUPPLY
AIR PRESSURE
SHANK LUBRICATION
B240.1P SUPPLY
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
24V AI AI 24V AI 24V
0-20mA 4-20mA 4-20mA
. . . . . .
1 2 2 1 2 1
XB923 1 XB923 2 1XB127P 2 1XB127P 1 2XB127P 2 2XB127P 1
WB923L GR WB923L BN
B923L
GN GN YE RD
WB127 2 WB127 1 WB127 2 WB127 1
1B127P 2B127P
4.7 kOHM
4-20mA
25bar
4-20mA
25bar
p p
YE :DO NOT CONNECT I I
S1 WH : DO NOT CONNECT
S2
S3
B923L COLOURS
FAULTY: <2 mA BU = BLUE
BN = BROWN
FULL : 4.5mA 5 kOHM S1=0, S2=0, S3=0 BK = BLACK
UP : 8.5mA 2.6 kOHM S1=1, S2=0, S3=0 WH = WHITE
GY = GRAY
HALF : 12 mA 1.7 kOHM S1=1, S2=1. S3=0 PK = PINK
TR = TRANSPARENT
LOW : 15 mA 1.3 kOHM S1=1, S2=1, S3=1 VI = VIOLET
YE = YELLOW
NOTE! GR = GREEN
B923L SENSOR: WIRES YE AND WH Y/G = YEL/GRE
RD = RED
DO NOT CONNECT ! OR = ORANGE
NOTICE! This document is the exclusive
DATE NAME 3 / 5
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2013-04-19 KPA CONTROL CIRCUIT DIAGRAM
SLU WITH DEUTSCH CONNECTORS SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2013-04-19 JOS
Y127, B127P, B127P CONNECTION DWG NR BG00263608-I
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2013-04-19 TIN CONTROL POSITION ID-CODE BG00263608
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+SLCU
CONTROL
SLU AIR FLOW VALVE 1Y127
1Y127-2Y127
CONTROL
SLU AIR FLOW VALVE 1Y127
1Y127-2Y127
CONTROL
SLU AIR FLOW VALVE 2Y127
3Y127/Y129
CONTROL
WATER SEP. DRAIN VALVE
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
DO COM DO COM DO COM DO
. . . . . . .
4 3 4 3 2 3 2
3XY127/Y129
4 3 4 3 2 3 2
1-2XY127
1-2XY127
1-2XY127
1-2XY127
1-2XY127
3XY127/Y129
1WY127 BN 1WY127 BN 1-2WY127 BK 1-2WY127 BU 1-2WY127 BN WY129 BU(3) WY129 BK(1)
1Y127 1Y127 2Y127 Y129
BN BN BN BN
1 1 1 1
2 2 2 2
COLOURS
BU BU BU BU BU = BLUE
BN = BROWN
BK = BLACK
WH = WHITE
GY = GRAY
PK = PINK
TR = TRANSPARENT
VI = VIOLET
YE = YELLOW
GR = GREEN
Y/G = YEL/GRE
ALTERNATIVE CONNECTION RD = RED
OR = ORANGE
NOTICE! This document is the exclusive
DATE NAME 4 / 5
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2013-04-19 KPA CONTROL CIRCUIT DIAGRAM
SLU WITH DEUTSCH CONNECTORS SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2013-04-19 JOS
Y127, B127P, B127P CONNECTION DWG NR BG00263608-I
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2013-04-19 TIN CONTROL POSITION ID-CODE BG00263608
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+SLCU
SUPPLY
SLU OIL FLOW CONTROL VALVE
1Y277 CONTROL
GROUND
OILFLOW SENSOR BOOM 1
SUPPLY
SLU OIL FLOW CONTROL VALVE
2Y277 CONTROL
GROUND
OLIFLOW SENSOR BOOM 2
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
24V DO 0V DI 24V DO 0V DI
. . . . . . . .
1XY277/B277 2XY277/B277
1 2 3 4 5 1 2 3 4 5
1 2 3 4 5 1 2 3 4 5
J1 SCR J1 SCR
+J1 +J1
SCR SCR
1Y277 BN 2Y277 BN
1 1
X1 X1
1B277F 2B277F
2 2
BU BU
GND GND
NOTICE! This document is the exclusive
DATE NAME 5 / 5
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2013-04-19 KPA CONTROL CIRCUIT DIAGRAM
SLU WITH DEUTSCH CONNECTORS SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2013-04-19 JOS
1-2Y277 CONNECTION DWG NR BG00263608-I
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2013-04-19 TIN CONTROL POSITION ID-CODE BG00263608
1 2 3 4 5 6 7 8
CONTENT LIST
A A
SHEET DESCRIPTION 1 DESCRIPTION 2 MODIFICATION DATE MODIFIER MODIFICATION HISTORY
1 DS412i(E) Access protector Content List
2 DS412i(E) Access protector Access protector, scanner -E80
3 DS412i(E) Access protector Access protector, scanner -E81
4 DS412i(E) Access protector Access protector exit buttons
B B
C C
D D
E E
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01692228 A 1 4
This document is our property and shall not DS412i(E) Access protector Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Content List
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-CQ
A A
Cabin
See BG00818447
2 1 3 4 5 6 7 16
-XH53B 2 1 3 4 5 6 7 16
-XS82S:4
-XS83S:4
/4.E4
/4.E5
From access
B B
protector exit
GND
buttons
24V
GND
GND
24
25
11
5
9
1
-WH53 -WH53
C C
-XP53 -XN53
=1-CON2:1
1 1 2 4 5
/3.C6
1 2 3 4 5 6 1 2 3 4 5 6
-XP53 -XN53
12 11 10 9 8 7 12 11 10 9 8 7
12 11 10 12 11 10
D D
WH
GN
GY
GY
RD
YE
BN
BU
BU
BU
PK
PK
-WH53_1 -WH53_3 -WH53_2
E E
-E80-X1 -E80-X3 -E80-X2 1 2 3 4 5 6 7 8
1 2 3 4 5 1 2 3 4 5 6 7 8
Power 1 2 3 4 5/5 Data/Input 1 2 3 4 5 6 7 8/8 I/O 1 2 3 4 5 6 7 8/8
IN1
VS heat.
GND heat.
CAN_H
GND CAN
VS
GND
RxD
TxD
CAN_L
IN2
IN GND
N/A
A1_INCA_0
A1_INCA_90
OUTx_B
OUTx_R
GNDINC_A
OUT1_A
OUT2_A
OUT3_A
-E80
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01692228 A 2 4
This document is our property and shall not DS412i(E) Access protector Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Access protector, scanner -E80 +E2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-CQ
A A
Cabin
See BG00818447
8 9 10 11 12
8 9 10 11 12
B B
=1-XH53B:16
/2.C7
C C
3
1 2 3 4 5 6 1 2 3 4 5 6
-XP53 -XN53
12 11 10 9 8 7 12 11 10 9 8 7
9 8 7 9 8 7
D D
WH
GN
GY
GY
RD
YE
BN
BU
BU
BU
PK
PK
-WH53_4 -WH53_5 -WH53_6
E -E81-X2 1 2 3 4 5 6 7 8 E
-E81-X1 1 2 3 4 5 -E81-X3 1 2 3 4 5 6 7 8
Power 1 2 3 4 5/5 Data/Input 1 2 3 4 5 6 7 8/8 I/O 1 2 3 4 5 6 7 8/8
IN1
VS heat.
GND heat.
CAN_H
GND CAN
VS
GND
RxD
TxD
CAN_L
IN2
IN GND
N/A
A1_INCA_0
A1_INCA_90
OUTx_B
OUTx_R
GNDINC_A
OUT1_A
OUT2_A
OUT3_A
-E81
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01692228 A 3 4
This document is our property and shall not DS412i(E) Access protector Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Access protector, scanner -E81 +E2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-CQ See BG00818447
Cabin
A -X53AS 1 12 16 7 13 9 14 A
-XH53A 1 12 16 7 13 9 14
13
16
17
14
15
12
10
3
-WH53
B B
-XP54 -XS82S -XS83S -XS80S -XS81S
1 2 3 4 5 6 1 3 1 3 1 3 1 3
1 2 3 4 5 6
-XP54 1 3 5 1 3 5 1 3 1 3
12 11 10 9 8 7
12 11 10 9 8 7
GN
GN
YE
YE
3
1
1
-S82W1 -S83W1 -WS380 -WS381
13 23 X1 13 23 X1 13 X1 13 X1
18
19
C -S80 -S81
C
-S82 -S83 Left ACK Right ACK
Left exit 14 24 X2 Right exit 14 24 X2 14 X2 14 X2
-XB20S -XB21S
A A
WH
WH
BN
BN
4
2
2
-S82W1 -S83W1 -WS380 -WS381
A B A B
+Vcc +Vcc
-B20 P -B21 P
I I
250 bar signal 250 bar signal 2 4 2 4 2 4 2 4
4-20 mA C 4-20 mA C
D D
2 4 2 4 2 4 2 4
-XS82S -XS83S -XS80S -XS81S
C C
-XB20S -XB21S -WH53
2
22
23
-WH53 8
20
24
21
25
7
LS pressure drill feed 1
LS pressure drill rot 1
GND
GND
Right ACK button
Right exit button
Left ACK button
Left exit button
E E
=1-XN53:4
=1-XN53:5
/2.B4
/2.B4
-XH53A 3 4 2 11 8 10
-CQ -X53AS 3 4 2 11 8 10
F Created by Approved by Date of issue Name ID Revision Sheet F
Circuit, Electric
fl6025
Description 1
BG01692228 A 4 4
This document is our property and shall not DS412i(E) Access protector Function Location Size
Copyright © without our permission be altered, copied, used
for manufacturing or communicated to any other Description 2 A3
person or company.
Access protector exit buttons +E2
1 2 3 4 5 6 7 8
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