Document No:- ITP/FEB/01
AKURAI PEB LLP Revision:- 01
Date:- 17.10.2022
INSPECTION AND TEST PLAN FOR STRUCTURAL FABRICATION
Job No:- Prepared By:- Dharmesh Chauhan
Client:- P&G _VVR Building Expansion Approved By:-
SL. Inspection FORMAT OF
DESCRIPTION Type of Check CATEGORY FREQUENCY OF CHECK ACCEPTANCE CRITERIA REMARKS
No. Requirement RECORDS
1 INCOMING INSPECTION OF RAW MATERIAL
Dimension & Visual Mesurement 1 plate from every Bundle I IIR
Mechanical Properties
1.1 HR Plates Verify MTC MTC: 100% As per IS2062 R TC & Ex. Report
(UTS,YS and % e)
Lab Test :
Chemical Properties 1Nos.per Heat R TC & Ex. Report
(C,Mn,P,S,Si,Al, CE) Verify MTC
Dimension & Visual Mesurement 5 Pcs. Every lot I IIR
Hot Rolled Sections Mechanical Properties
MTC: 100% R TC & Ex. Report
1.2 (Beam/Channel/Angle, (UTS,YS and % e) Verify MTC As per IS2062
Lab Test :
Beams,Rods etc.) Chemical Properties
1Nos.per Lot /Heat. R TC & Ex. Report
(C,Mn,P,S,Si,Al) Verify MTC
Dimension & Visual Mesurement 5 Pcs. Every lot I IIR
Mechanical Properties
MTC: 100% As per IS 1161 or Equivalent Min. R TC & Ex. Report
1.3 Round Pipes (UTS,YS and % e) Verify MTC
Lab Test : YST 240MPA
Chemical Properties
1Nos.per Lot /Heat. R TC & Ex. Report
(C,Mn,P,S,Si,Al) Verify MTC
Dimension & Visual Mesurement 10 Pcs. Every lot I IIR
Mechanical Properties
Round Bars (Sag Rods / MTC: 100% TC & Ex. Report
1.4 (UTS,YS and % e) Verify MTC As per IS2062 I
Anchor Bolts) Lab Test :
Chemical Properties
1Nos.per Lot /Heat. R TC & Ex. Report
(C,Mn,P,S,Si,Al) Verify MTC
Dimension & Visual Mesurement Each coil of Every lot I IIR
Mechanical Properties
G.I Coils (Purlin, Girts, MTC: 100% R TC & Ex. Report
1.5 (UTS,YS and % e) Verify MTC As per IS 277
Flange Brace, Sag Angle) Lab Test :
Chemical Properties
1Nos.per Coil No. R TC & Ex. Report
(C,Mn,P,S,Si,Al) Verify MTC
Dimension Mesurement Each coil of Every lot I IIR
Mechanical Properties
MTC: 100% R TC & Ex. Report
Shiiting material (UTS,YS and % e) Verify MTC As per IS 15965
1.7 Lab Test :
(PPGL or PPGI) Chemical Properties
1Nos.per Coil No. R TC & Ex. Report
(C,Mn,P,S,Si,Al) Verify MTC
Colour Visual 100% Matching with RAL card I IIR
MTC: 100%
Verification of colour & As per Manufacturing Specification &
1.8 Paint Verify TC Lab Test : In case of MTC not I TC
Manufacturing TC As per Client requirment
available (1 sample per lot)
2 INPROCESS INSPECTION
Tack Weld - Flange To
2.1 Dimension Mesurement 100% As per shop Drawing Checked By Operator -
Web
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SL. Inspection FORMAT OF
DESCRIPTION Type of Check CATEGORY FREQUENCY OF CHECK ACCEPTANCE CRITERIA REMARKS
No. Requirement RECORDS
Checked By
Welding Quality Visual 100% AWS D1.1 Welder / QC -
SAW Welding - Flange Inspector
2.2 Checked By
To Web Weld Fillet size Mesurement Randomly AWS D1.1 -
Welder / QC
DP Test Visual 20 % of Welding AWS D1.1 I -
Fit-up - Connection plate As per shop Drawing / Tolerance as
2.3 Dimension Mesurement 100% I IIR Tolerance As per MBMA or IS
and other accessories per MBMA
Checked By
Weld Appearance Visual 100% AWS D1.1 IIR
Welder / QC
Final Welding (GMAW or
FCAW)) (End plate, base DP Test Visual 20 % of Welding AWS D1.1 I IIR
plate double site
welding.End cornersof
2.4
flange to web Min.
150mm double side
welding. Stiffeners
stagger stich welding)
UT Test Mesurement 10 % of But joint AWS D1.1 I IIR
Drilling, Punching & As per shop Drawing / Tolerance as Checked By
2.5 Dimension Mesurement 100% IIR
Grinding per MBMA Operator
As per shop Drawing / Tolerance as Checked By QC
2.6 Final Inspection Dimension & Finishing Mesurement & Visual 100% IIR Tolerance As per MBMA or IS
per MBMA Inspector
2.7 Surface Preparation Visual Randomly SA 2.5 Shot Blasting By QC Inspector IIR AT Plant
Measurement
2.8 Finish Paint Randomly As per Client Requirment By QC Inspector IIR AT Plant
(DFT)
3 ROLL FORMING
Operator / QC
3.1 "C" Forming & Punching Dimension Measurement 5 PCs. Per Hour Drawing & BOQ IIR
Inspector
Operator / QC
3.2 "Z" Forming & Punching Dimension Measurement 5 PCs. Per Hour Drawing & BOQ IIR
Inspector
Operator / QC
3.3 Flashing Dimension Measurement 10 % Per lot Drawing & BOQ -
Inspector
Operator / QC
3.4 Eaves Gutter Dimension Measurement 10 % Per lot As per Drawing -
Inspector
Down Take pipe,Down Operator / QC
3.5 Dimension Measurement 10 % Per lot As per Drawing -
spout Inspector
Operator / QC
3.6 Angle Forming Process Dimension Measurement 10 % Per lot As per Drawing -
Inspector
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SL. Inspection FORMAT OF
DESCRIPTION Type of Check CATEGORY FREQUENCY OF CHECK ACCEPTANCE CRITERIA REMARKS
No. Requirement RECORDS
4 PRE-DISPATCH INSPECTION
By QC inspector
Identification Visual 100% As per Packing List -
/ Loading
4.1 Pre-Dispatch Inspection Free from By QC inspector
damage,distortion,unpainte Visual 100% .--- / Loading -
d areas,etc. supervisior
5 BOUGHT - OUT ITEMS
Fasteners - Self Drilling Dimension Mesurement As per sampling plan As 3566 Class 4 /ISO 9223 or I -
5.1
Screw Equivalent
Verification of TC Visual MTC: 100% R -
Dimension (Thread, Sizes) Mesurement As per sampling plan I -
Bolt: IS 1367 Grade 8.8 Nut: 8
High Tensile bolt, Nut & Grade. (All hardware will be
5.2 MTC: 100%
Washer electroplated 8 to 12 micron coating
Mech. & Chem. Properties Verify MTC Lab Test : R TC & Ex. Report
yellow finish)
1Nos. for MP & CP / Lot
Dimension Mesurement As per sampling plan I -
Bolt: IS 1367 class 4.6.Nut: IS 1367
class 4, IS 2016 for washer(All
5.3 MS Bolt, Nut & Washer MTC: 100%
hardware will be electroplated 8 to
Mech. & Chem. Properties Verify MTC Lab Test : In case of MTC not I TC & Ex. Report
12 micron coating white finish)
available (1 sample per lot)
Dimension Mesurement As per sampling plan As per shop Drawaing I -
Physical Appearance Visual Randomly No pitting & Rusting Etc. I -
5.4 Anchor Bolt MTC: 100%
Mechanical & Chemical Verify MTC Lab Test : IS 2062 E250 R TC & Ex. Report
Properties 1Nos. for MP & CP.
1) SAW wire & Flux: SFA/AWS
MIG Wire, SAW wire & A5.17 F7A2/F7P2-EM12K
5.5 Spectifications Visual & TC Every Lot 2) FCAW-SFA/AWS A5.18 E 71T- R TC
SAW flux
1C
3) GMAW-ER 70S-6 - AWS 5.18
LEGEND :-
R - Review AWS - American Welding Society ASTM- American Society for Testing and Material
I - Inspection WPS - Welding Procedure Specification IS - Indian Standard
IIR - Internal Inspection Report MBMA-Metal Building Manufactures Association APL - AKURAI PEB LLP
Prepared By.
Dharmesh Chauhan
(Manager - QA/QC)
APL
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