Aalborg Industries China

REPORT ON VISIT
From: Deng Guiping/ AI-GZH
To : JKA/ AI_DK.

Boiler and Oil burner Service

Report No. : Date : 2011.12.31

Visit O.No : Year/O.No.: 103125-01

Boiler : Aalborg Industries Oil burner : WS
Type : MOC Type.: MS8Z/2
BOILER No. : 25274 BURNER No.:40005044
Output : 2000+1600Kg/h Nozzle : 11.0+11.0
Working pressure : 7.0bar Oil pressure : 24bar

Vessel/Co. : H1058A Yard No. 2011

Country : CHINA
Customer : Shanghai Jiangnan Changxing Heavy Industry Co Ltd.
Visiting add: Changxing island, Shanghai city, China
Cont. person:
Type of visit: Sea trial Class : LRS

Departure on: 2011. 12.25 Hours TH:

Return on: 2012. 01.01 Hours TH:

Comments on travelling time:

Working and waiting time:
Following parts delivered:
Outstanding matters:

CONCLUSION :
1. Deliver the plants to HFO operation (180 Viscosity at 50℃).
2. Accumulation test to be done at sea trial for boiler. The safety valve open
at 8.9bar and final pressure is 9.2bar after 7minutes.
3. Flue gas of oil burner measured.

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5. MOC boiler's safety valve deliverer to ship owner and classification

society.
6. HFO low temperature alarm and high temperature shutdown boiler
deliverer to ship owner and classification.
7. Gas side evaporation measure 1.7T/h
1.0 CONTROL SYSTEM:
- All parameter of the controller have been set, all function of the control system has been
checked.
- All thermal relay have been confirmed according to motors.
2.0 F.O SYTEM:
- F.O pressure and temperature controller have been checked.
- Boiler DO/HFO circulation pressure was set to 25bar.
- The F.O temperature control range was set 0-180℃, and temperature controller was set 135℃
for HFO.
3.0 AIR SYSTEM
- All of the control air regulators for regulating valves were checked ok.
4.0 FEED WATER SYSTEM:
- Feed water system checked ok.
5.0 PERFORMANCE:
- Performance scheme has been done.
6.0 SAFETY FUNCTION TEST:
- Safety function tested ok.

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 Aalborg Industries China

PR5714 Indicators

PR5714 In Range Dec.p Di.Lo Di.Hi

Boiler steam pressure curr 4-20mA 111.1 0 10
Water level curr 4-20mA 1111 -350 +350

Steam Dump Regulating Valve Settings

Parameter list
Customer
Menu line Function Parameter values Unit Factory setting
setting
turn (part-turn actuator)
WAY (linear actuator)
LWAY (linear actuator
without sine correction)
1.YFCT Type of actuator WAY WAY
ncSt (part-turn actuator
with NCS)
-ncSt (part-turn actuator
with NCS, inverted)
Rated angle of rotation for feedback 90°
2.YAGL1) Degrees 33° 90°
(must correspond to gear ratio) 33°
Stroke range (optional setting) OFF
5 , 10 , 15 , 20
When used, the value must correspond with (short lever 33°)
the set of the leverage ratio on the actuator
3.YWAY2) 25 , 30 , 35 mm OFF 30
(short lever 90°)
Driver pin must be set to the value of the
actuator travel or, if this value is not scaled, 40 , 50 , 60 , 70 ,
to the next lager scale value 90 , 110 , 130
(long lever 90°)
4.INITA Initialisation (automatically) noini / no / ###.# / Strt No no
5.INITM Initialisation (manually) noini / ###.# / Strt No no
0 to 20 mA 0 MA
6.SCUR Current range of set point 4 MA 4 MA
4 to 20 mA 4 MA
rising riSE
7.SDIR Set point direction Rise riSE
falling FALL
8.SPRA Set point for start of split range 0.0 to 100.0 % 0.0 0.0
9.SPRE Set point for end of split range 0.0 to 100.0 % 0.0 100.0
Auto
10.TSUP Set point ramp up s 0 0
0 to 400
11.TSDO Set point ramp down 0 to 400 s 0 0
Set point function
Linear Lin
12.SFCT Equal-percentage 1:25, 1:33, 1:50 1–25 , 1–33 , 1–50 Lin Lin
Inverse equal-percentage 1:25, 1:33, 1:50 n1–25 , n1–33 , n1–50
Freely adjustable FrEE
13.SL03) Set point turning point at 0% 0.0 0.0
14.SL1 5% 5.0 5.0
to to 0.0 to 100.0 % to to
32.SL19 95% 95.0 95.0
33.SL20 100% 100.0 100.0
Auto
34.DEBA Dead zone of controller % Auto Auto
0.1 to 10.0
35.YA Start of manipulated variable limiting 0.0 to 100.0 % 0.0 0.0

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36.YE End of manipulated variable limiting 0.0 to 100.0 % 100.0 100.0

Standardisation of To mech. travel MPOS
37.YNRM MPOS MPOS
manipulated variable To flow FLOW
Direction of manipulated Rising riSE
38.YDIR Rise riSE
variable for display Falling FALL
Without no
Tight closing with Top only uP
39.YCLS No do
manipulated variable Bottom only do
Top and bottom uP do
40.YCDO Value for tight closing, bottom 0.0 to 100.0 % 0.5 0.5
41.YCUP Value for tight closing, top 0.0 to 100.0 % 99.5 99.5
Parameter list continued
Customer
Menu line Function Parameter values Unit Factory setting
setting
Function of BI 1:
None OFF
Only message (NO/NC contact) on / -on
Block configuring (NO contact) bLoc1
42.BIN14) OFF OFF
Block configuring and manual (NO contact) bLoc2
Drive valve to pos. up (NO/NC contact) uP / -uP
Drive valve to pos. down (NO/NC contact) doWn / -doWn
Block movement (NO/NC contact) StoP / - StoP
Function of BI 2:
None OFF
4) Only message (NO/NC contact) on / -on
43.BIN2 OFF OFF
Drive valve to pos. up (NO/NC contact) uP / -uP
Drive valve to pos. down (NO/NC contact) doWn / -doWn
Block movement (NO/NC contact) StoP / -StoP
Without oFF
A1=min. A2=max. N , NA
44.AFCT5) Alarm function OFF OFF
A1=min. A2=min. N,N
A1=max. A2=max. NA , NA
45.A1 Response threshold of alarm 1 0.0 to 100.0 % 10.0 10.0
46.A2 Response threshold of alarm 2 0.0 to 100.0 % 90.0 90.0
Function of alarm output
On fault └┐
└┐nA
47.└┐FCT6) Fault + not automatic └┐ └┐
└┐nAb
Fault + not automatic + BI
(“+” means logical OR operation)
Monitoring time for fault message Auto
48.└┐TIM s Auto Auto
“control deviation” 0 to 100
Response threshold for fault message Auto
49.└┐LIM % Auto Auto
“control deviation” 0.0 to 100.0
OFF
50.└┐STRK Limit for stroke integral OFF OFF
1 to 1.00E9
OFF
51.└┐DCHG Limit for direction change OFF OFF
1 to 1.00E9
OFF
52.└┐ZERO Limit for end stop monitoring, bottom % OFF OFF
0.0 to 100.0
OFF
53.└┐OPEN Limit for end stop monitoring, top % OFF OFF
0.0 to 100.0
OFF
54.└┐DEBA Limit for dead zone monitoring % OFF OFF
0.0 to 100.0
Preset (factory setting)
“no” nothing activated no
“Strt” start of factory setting after pressing
55.PRST key for 5 sec. Strt no
“oCAY” display following successful
factory setting oCAY
CAUTION: preset results in “NO INIT”

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 Aalborg Industries China

Performance Scheme for 2-stage Press-Atomising Oil burner

Plant name/O.N: AI 103125-01

Boiler type/No: MOC/25274 Burner type/No MS8Z/2 40005044

Date/time: 2011-12-30 Fueltype/quality:180cst@50°C

1 Firing Rate Pos. I. I + II.

2 Nozzle installed G/H 11.0 11.0+11.0
Fuel press at
3 nozzle Bar 24 24
Kg./H
4 Fuel amount
(L/H)
Fuel temp. after
5
preheater
°C 120 120
Air damper
6
position
Dgr. 14 39
Static air press.
7 before diffuser mm WC 28 110
Static press in
8
furnace room
mm WC 16 55
Static press in
9
boiler uptake
mm WC -10 -5
Flue gas temp. in
10 uptake °C 228 297
CO2% in uptake
11 % 11.8 12.9

12 O2% in uptake % 6.1 5.2

Boiler steam
13
pressure
Bar. 6.5 6.5
Ring main fuel
14
temperature
°C 80 80
Ring main fuel
15 pressure Bar. 3.0 3.0

16 Ambient temp. °C 20 20

Servomotor cam pos. (Dgr.): 1= 120 2= 0 3= 30 7=70

Combustion Head, type:M91a

Diffuser, type: 185x50

Distance, Diffuser / Nozzles (M.M.):8

“ A “ – Measurement (M.M.):

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Set point
Switch no. description remarks
(A)
07F12B 17.5 Preheater

07F6B 9.5 Burner Motor

07F2B 1.33 Flue Oil Pump NO.1

07F4B 1.33 Flue Oil Pump NO.2

12F2B 10 Feed Water Pump No.1

12F4B 10 Feed Water Pump No.2

08F08B 3.26 MGO pump NO.1

08F10B 3.26 MGO pump NO.2

08F12B 3.26 Fuel oil Booster pump

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