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Electrical and Ignition: Wiring

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0% found this document useful (0 votes)
128 views20 pages

Electrical and Ignition: Wiring

Uploaded by

martinbexner
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ELECTRICAL AND IGNITION

2
D

23891

WIRING
Table of Contents
Page
Wiring Diagram – Model 30 Jet with
16 Amp Black Stator . . . . . . . . . . . . . . . . . . . . 2D-1
Wiring Diagram – Model 30 Jet with
16 Amp Red Stator . . . . . . . . . . . . . . . . . . . . . 2D-2
Wiring Diagram – Model 30 Jet Tiller
Handle with16 Amp Black Stator . . . . . . . . . 2D-3
Wiring Diagram – Model 30 Jet Tiller
Handle with16 Amp Red Stator . . . . . . . . . . . 2D-4
Wiring Diagram – Model 40 Electric Start
with 9 Amp Black Stator . . . . . . . . . . . . . . . . . 2D-5
Wiring Diagram – Model 40 Electric Start
with 16 Amp Black Stator . . . . . . . . . . . . . . . . 2D-6
Wiring Diagram – Model 40 Electric Start
with 16 Amp Red Stator . . . . . . . . . . . . . . . . . 2D-7
Wiring Diagram – Model 40 Electric Start
Tiller Handle with 16 Amp Black Stator . . . . 2D-8
Wiring Diagram – Model 40 Electric Start
Tiller Handle with 16 Amp Red Stator . . . . . 2D-9
Wiring Diagram – Model 40 Manual Start
with Black Stator . . . . . . . . . . . . . . . . . . . . . . 2D-10
Wiring Diagram – Model 40 Manual Start
with Red Stator . . . . . . . . . . . . . . . . . . . . . . . 2D-11
Power Trim Wiring Diagram . . . . . . . . . . . . . . 2D-12
Commander 2000 Side Mount Remote Control
(Power Trim/Tilt Electric Start with Warning
Horn) Wiring Diagram . . . . . . . . . . . . . . . . . . 2D-13
Commander 2000 Side Mount Remote Control
(Electric Start with Warning Horn) Wiring
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-14
Commander 2000 Side Mount Remote Control
(Manual) Wiring Diagram . . . . . . . . . . . . . . . 2D-15
Key/Choke Switch Continuity Test (Commander
2000 Side Mount Remote Control) . . . . . . . 2D-16
Panel Mount Remote Control Wiring
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-17
Remote Key Switch and Warning Horn . . . . . 2D-18

2D-0 - ELECTRICAL AND IGNITION 90-814676R1 DECEMBER 1996


Wiring Diagram – Model 30 Jet with 16 Amp Black Stator
BLK = BLACK
BLU = BLUE 1
BRN = BROWN
GRY = GRAY
GRN = GREEN 3
PUR = PURPLE
2
RED = RED
TAN = TAN 13
WHT = WHITE 4
YEL = YELLOW
LIT BLU = LIGHT BLUE

6
12

11

21
14
7
10
15 9

16
18
20
17

19 8

53472

1 - Stator 15- Ignition Coil #2 Cylinder


2 - Trigger 16- Ignition Coil #3 Cylinder
3 - Starter 17- Ignition Coil #4 Cylinder
4 - Starter Solenoid 18- Low Oil Sensor
5 - Voltage Regulator/Rectifier 19- RPM Limiter
6 - Battery 20- To Female Connector on
7 - Engine Harness Remote Control Harness
8 - Temperature Gauge Sender Plug
9 - Warning Module 21- To Bottom Cowl
10- Overheat Switch
11- Enrichment Valve
12- 20 Ampere Fuse
13- Switch Box
14- Ignition Coil #1 Cylinder

90-814676R1 DECEMBER 1996 ELECTRICAL AND IGNITION - 2D-1


Wiring Diagram – Model 30 Jet with 16 Amp Red Stator
BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
Tan = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark

54944
a - 16 Ampere Stator
b - Ground Connection
c - Switch Box
d - Stator Adaptor
e - Voltage Regulator

2D-2 - ELECTRICAL AND IGNITION 90-814676R1 DECEMBER 1996


Wiring Diagram – Model 30 Jet Tiller Handle with 16 Amp
Black Stator

1
BLK = BLACK
BLU = BLUE
BRN = BROWN
3
GRY = GRAY 2
GRN = GREEN
16
PUR = PURPLE 4
RED = RED
TAN = TAN
WHT = WHITE
YEL = YELLOW
LIT BLU = LIGHT BLUE
15

5
14

13
23
17 6

12
18 11

19 22
10

20

7
8 53473

21
9

1 - Stator 14- 20 Ampere Fuse


2 - Trigger 15- Voltage Regulator/Rectifier
3 - Starter 16- Switch Box
4 - Starter Solenoid 17- Ignition Coil #1 Cylinder
5 - Battery 18- Ignition Coil #2 Cylinder
6 - Engine Harness 19- Ignition Coil #3 Cylinder
7 - Neutral Start Switch 20- Ignition Coil #4 Cylinder
8 - Temperature Gauge Sender 21- Emergency Stop Switch
9 - RPM Limiter 22- To Female Connector on
10- Low Oil Sensor Remote Control Harness
11- Warning Module Plug
12- Overheat Switch 23- To Bottom Cowl
13- Enrichment Valve

90-814676R1 DECEMBER 1996 ELECTRICAL AND IGNITION - 2D-3


Wiring Diagram – Model 30 Jet Tiller Handle with 16 Amp Red
Stator
BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
Tan = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark

54946

2D-4 - ELECTRICAL AND IGNITION 90-814676R1 DECEMBER 1996


Wiring Diagram – Model 40 Electric Start with 9 Amp Black
Stator

BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
TAN = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark

50504

90-814676R1 DECEMBER 1996 ELECTRICAL AND IGNITION - 2D-5


Wiring Diagram – Model 40 Electric Start with 16 Amp Black
Stator
BLK = BLACK
BLU = BLUE
1
BRN = BROWN
GRY = GRAY
GRN = GREEN 5
2
PUR = PURPLE
RED = RED
TAN = TAN 3
WHT = WHITE
6
YEL = YELLOW
LIT BLU = LIGHT BLUE

7
18

19
8
14

15
12

16
11
13

17
9

10
52468

1 -
Stator 13- Low Oil Switch
2 -
Trigger 14- Coil No. 1
3 -
Switch Box 15- Coil No. 2
4 -
Voltage Regulator 16- Coil No. 3
5 -
Starter 17- Coil No. 4
6 -
Starter Solenoid 18- 20 Ampere Fuse
7 -
Battery 19- Fuel Enrichment Valve
8 -
To Bottom Cowl
9 -
To Tan Female Connector on
Remote Control Harness Plug
10- Temperature Gauge Sender
11- Warning Module
12- Overheat Module

2D-6 - ELECTRICAL AND IGNITION 90-814676R1 DECEMBER 1996


Wiring Diagram – Model 40 Electric Start with 16 Amp Red
Stator
BLK = Black
BLU = Blue a
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
Tan = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark d
e
b

54947

a - 16 Ampere Stator
b - Stator Adaptor
c - Voltage Regulator
d - Switch Box
e - Ground Connection

90-814676R1 DECEMBER 1996 ELECTRICAL AND IGNITION - 2D-7


Wiring Diagram – Model 40 Electric Start Tiller Handle with
16 Amp Black Stator
1

5
2

3
6

7
18

19
BLK = BLACK 8
BLU = BLUE 14
BRN = BROWN
GRY = GRAY
GRN = GREEN 12
PUR = PURPLE 15 11
RED = RED
TAN = TAN
WHT = WHITE
YEL = YELLOW 16 9 8
LIT BLU = LIGHT BLUE
13

17

10
20
21
52467

1 -
Stator 11- Warning Module
2 -
Trigger 12- Overheat Switch
3 -
Switch Box 13- Low Oil Sensor
4 -
Voltage Regulator 14- Coil No. 1
5 -
Starter 15- Coil No. 2
6 -
Starter Solenoid 16- Coil No. 3
7 -
Battery 17- Coil No. 4
8 -
To Bottom Cowl 18- 20 Ampere Fuse
9 -
To Tan Female Connector on 19- Fuel Enrichment Valve
Remote Control Harness Plug 20- Neutral Start Switch
10- Temperature Gauge Sender 21- Emergency Stop Switch

2D-8 - ELECTRICAL AND IGNITION 90-814676R1 DECEMBER 1996


Wiring Diagram – Model 40 Electric Start Tiller Handle with
16 Amp Red Stator
BLK = Black
BLU = Blue a
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
Tan = Tan
WHT = White d
YEL = Yellow
LIT = Light e
DRK = Dark b

54945

a - 16 Ampere Stator
b - Stator Adaptor
c - Voltage Regulator
d - Switch Box
e - Ground Connection

90-814676R1 DECEMBER 1996 ELECTRICAL AND IGNITION - 2D-9


Wiring Diagram – Model 40 Manual Start with Black Stator

BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
TAN = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark

50503

2D-10 - ELECTRICAL AND IGNITION 90-814676R1 DECEMBER 1996


Wiring Diagram – Model 40 Manual Start with Red Stator
BLK = Black
BLU = Blue
BRN = Brown a
GRY = Gray
GRN = Green
ORN = Orange b
PNK = Pink
PUR = Purple
RED = Red
Tan = Tan c
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark

g f d

54948

a - Lighting Coil Stator


b - BLUE/WHITE Lead – Not Used
c - Plug
d - Terminal Block
e - Stator Adaptor
f - Switch Box
g - Ground Connection

90-814676R1 DECEMBER 1996 ELECTRICAL AND IGNITION - 2D-11


Power Trim Wiring Diagram

BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray 50516
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
TAN = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark

2D-12 - ELECTRICAL AND IGNITION 90-814676R1 DECEMBER 1996


Commander 2000 Side Mount Remote Control (Power
Trim/Tilt Electric Start with Warning Horn) Wiring Diagram

BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
TAN = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark

a - Ignition/Choke Switch
b - Emergency Stop Switch
c - Neutral Start Switch
d - Tachometer/Accessories Harness Connector 23891
e - Wiring Harness Connector
f - Warning Horn
g - Trim/Tilt Switch

90-814676R1 DECEMBER 1996 ELECTRICAL AND IGNITION - 2D-13


Commander 2000 Side Mount Remote Control (Electric Start
with Warning Horn) Wiring Diagram

BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
TAN = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark
a - Ignition/Choke Switch
b - Emergency Stop Switch
c - Neutral Start Switch
23892
d - Tachometer/Accessories Harness Connector
e - Wiring Harness Connector
f - Warning Horn

2D-14 - ELECTRICAL AND IGNITION 90-814676R1 DECEMBER 1996


Commander 2000 Side Mount Remote Control (Manual)
Wiring Diagram

BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
TAN = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark

23893
a - RUN-OFF Switch
b - Emergency Stop Switch
c - Stop Switch Harness

90-814676R1 DECEMBER 1996 ELECTRICAL AND IGNITION - 2D-15


Key/Choke Switch Continuity Test (Commander 2000 Side
Mount Remote Control)

BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
TAN = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark

23894

“OFF” BLK/YEL - BLK


“RUN” RED - PUR
“START” RED - PUR - YEL/RED
PUSH (CHOKE)* RED - YEL/BLK
*Key switch must be positioned to “RUN” or
“START” and key pushed in to actuate choke, for this
continuity test.

2D-16 - ELECTRICAL AND IGNITION 90-814676R1 DECEMBER 1996


Panel Mount Remote Control Wiring Diagram

BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
TAN = Tan
WHT = White
YEL = Yellow 50148
LIT = Light
DRK = Dark

90-814676R1 DECEMBER 1996 ELECTRICAL AND IGNITION - 2D-17


Remote Key Switch and Warning Horn

BLK = Black
BLU = Blue
BRN = Brown
GRY = Gray
GRN = Green
ORN = Orange
PNK = Pink
PUR = Purple
RED = Red
TAN = Tan
WHT = White
YEL = Yellow
LIT = Light
DRK = Dark

1091-H

2D-18 - ELECTRICAL AND IGNITION 90-814676R1 DECEMBER 1996

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