Technical Information Surface Protection Linings

TI 222 Issue 16.03.2022

OXYDUR iVE LC
Monostyrene-free, crack-bridging, electrically conductive and highly chemically resistant laminate system based on vinyl ester resin

Base
Epoxy Novolac Vinyl ester resin, solvent-free

Material Group
DIBt-approval – secondary containments

Description and use

Monostyrene-free, crack-bridging, electrically conductive and highly
chemically resistant laminate system based on vinyl ester resin; plain
coloured.
National technical approval of the DIBt, Berlin: Z-59.12-497
It fulfils the emission requirements of the AgBB scheme and Class A+
of the VOC regulation of the French Ministry of Environment (MED-
DTL).

Properties
● Temperature resistant up to 60 °C as a sealing layer on concrete substrates
● Crack-bridging 0.3 mm (variant 3) or 0.4 mm (variants 1 and 2)
● „Total solid“ (complies with the test method of Deutsche Bauchemie)
● Can be used for electrically conductive coverings
● Fit for vehicles with pneumatic, solid rubber, Vulkollan or polyamide tyres
● Slip-resistant design possible

System Design
● Alkadur HR Primer, sprinkled
● Oxydur iVE Scraper Coat
● Variant 1: Hand Laminate (Glass-Fibre-Mat)
● Variant 2: Chopped Laminate floor surfaces (Spray-Roving)
● Variant 3: Hand Laminate conductive (Glass-Roving-Fabric)
● Oxydur iVE Conductive Scraper Coat (in variant 1 and 2)
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● If necessary: Sprinkling with Sealing

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Primer, Laminate Sealing, conductive,

sprinkled slip-resistant (if necessary)
Substrate Scraper Coat Conductive Scraper Coat
(variant 1+2)
Graphic not true to scale

Physical Data
Property [unit], Test method Value
Density [g/cm³], DIN EN ISO 1183-1, ASTM D 792 (Of the cured solution) 1.2
Dissipation resistance [Ohm] to DIN EN 14879-3 at a relative humidity of > 70 %, ASTM F 150/98 ≤ 106
Modulus of elasticity [MPa], DIN EN ISO 178, ASTM C 580 Bend test (Variant 1 Glass-Fibre-Mat) 6,000*
Elongation at tear [%], DIN EN ISO 527 (Variant 1 Glass-Fibre-Mat) 2*
Tensile strength [MPa], DIN EN ISO 527 (Variant 1 Glass-Fibre-Mat) 90*
Shore D hardness, DIN ISO 7619, ASTM D 2240 80
Temperature resistance [°C] 60
for a short time (e.g. with high-pressure cleaners) 100
Data are mean values.
*after heat treatment

Chemical Resistance
+ = resistant at 20 °C
(+) = short time resistant
− = not resistant
For application as a sealing layer with national technical approval please refer to the list of authorized media according to the latest test
report.

Media
Acetic acid conc. + Chromic acid 40 % + Nitric acid 65 % +
Acetone + Conc. hydrochloric acid + Petrol +
Alcohols (Methanole) + Ester / Ketones + Phosphoric acid. conc. +
Aldehyde + Formic acid 100 % + Plant / animal oils and fats +
Alkaline solutions 50 % + Hydrofluoric acid 40 % + Sulfuric acid 80 % +
Ammonia 25 % + Hydrogen peroxide 50 % + Trichlorethylene +
Benzene / Toluene / Xylene + Lactic acid +
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Chlorine bleaching + Mineral oils +

13 % active chlorine

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Substrate
Requirements
Application temperature approx. 10–30 °C
Dew point distance >3K
Dew point distance from 70% air humidity >5K
Optimal temperature is 20 °C. Higher and lower temperatures influence the pot life and consistency of the mixtures.
Avoid draughts and solar radiation.

Concrete
Refer to DIN EN 14879-1 as well as to STEULER-KCH-Formsheet 010.
To achieve sufficient adhesive tensile strength, the substrate must generally be pre-treated in such a way that it is free of cement slurry,
cement skin, loose and friable parts, structural defects and separating substances.
The residual moisture of cementitious substrates must not exceed 4 %.
The condition of the substrate must be documented by STEULER-KCH-Test-Record 006 (concrete).

Moisture
During application, the substrate must be kept dry. No moisture (condensate, mist, etc.) must get onto the material.

Packaging / Shelf life

All components must be stored and transported dry. The minimum shelf life applies to a storage temperature of 20 °C, unless otherwise
specified. Higher temperatures reduce, lower temperatures increase the minimum shelf life.
Component Item number Package Content Shelf life
Alkadur-HR-Solution 5035197001 Hobbock 25 kg 24 Months
Alkadur-HR-Hardener 5035198001 Hobbock 25 kg 24 Months
Oxydur-iVE-Solution 5032186001 Hobbock 25 kg 24 Months
Oxydur-iVE-Laminating-Solution black 5032199001 Hobbock 25 kg 24 Months
Oxydur-iVE-LF-Solution 5032194001 Hobbock 25 kg 24 Months
Oxydur-iVE-Sealing-Solution grey* 5032198001 Hobbock 25 kg 24 Months
Oxydur-iVE-Accelerator 1 5032192023 Canister 2.5 kg 24 Months
Oxydur-iVE-Accelerator 2 5032193023 Canister 2.5 kg 24 Months
Oxydur-iVE-Hardener 5032189007 PE Bottle 1 kg 12 Months
SKC-Filler 11 5011198002 Bag 20 kg 24 Months
SKC-Filler 16 5011203001 Bag 25 kg 24 Months
SKC-Filler 1L 5011192001 Bag 25 kg 24 Months
SKC-Filler 2L 5011193001 Bag 25 kg 24 Months
SKC-Filler 5L 5011196017 Bag 12.5 kg 24 Months
Oxydur-WV-Powder 5011119002 Bag 20 kg 24 Months
Carbon-Fibre fine 5019090007 Drum 1 kg 24 Months
Spray-Roving 2400tex 5019004002 Coil 20 kg unlimited
Glass-Fibre-Mat 300 g/m² 9300900390 Roll 1.27 m wide unlimited
Glass-Roving-Fabric 580 g/m² 9300090008 Roll 1.25 m wide unlimited
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Glass-Carbon-Fibre-Mixed-Fabric 280 g/m² 9300940199 Roll 1.25 m wide unlimited

Copper strip self-adhesive 9703301015 Roll 19-20 mm wide unlimited
* Other colours on request.
For handling, transport and storage observe the relevant safety data sheets.

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Mixing Ratio / Consumption

Premix for an easier application
To simplify the application mix Oxydur-iVE-Accelerator 1 and 2 in 25 kg of each of the various Oxydur-iVE-Solutions. The accelerator
quantities are dependent on temperature. For further processing, remove 5 kg of each of the pre-accelerated solutions.
Pre-accelerated Oxydur-iVE-Solutions depending on substrate temperature
Component Mix kg / mix
Oxydur-iVE-Solution or pre-dosed package (25 kg) 25.00
Oxydur-iVE-LF-Solution or
Oxydur-iVE-Laminating-Solution black or
Oxydur-iVE-Sealing-Solution
from 24 to 30 °C:
Oxydur-iVE-Accelerator 1 60 ml 0.06
from 17 to 25 °C:
Oxydur-iVE-Accelerator 1 100 ml 0.10
from 12 to 18 °C:
Oxydur-iVE-Accelerator 1 180 ml 0.18
from 8 to 13 °C:
Oxydur-iVE-Accelerator 1 250 ml 0.25
Total 25.06–25.25
At low temperatures and for faster curing for all variants, especially for the application of roving:
Oxydur-iVE-Accelerator 1 150 ml 0.15
Oxydur-iVE-Accelerator 2 150 ml 0.15
The temperature of the components must be adapted to the substrate temperature, otherwise the reactivities in the mix and on the sur-
face will differ. For substrate temperatures below 15 °C, the difference may not exceed 5 K. At temperatures above 30 °C, the material
should be cooled.
NOTE! The pre-accelerated solutions must be used within one day.
Alkadur HR Primer
Component l / mix kg / mix kg / m²
Alkadur-HR-Solution 1.6 1.80 0.161
Alkadur-HR-Hardener 1.0 1.00 0.089
Total 2.80 0.250
Sprinkling with SKC-Filler 16. Consumption approx. 2.0 kg/m²
Total consumption (approx.): 0.25 kg/m² Mix yields (approx.): 11.2 m²
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 Technical Information Surface Protection Linings
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Variant 1: Oxydur iVE Scraper Coat + Hand Laminate (Glass-Fibre-Mat) + Conductive

Scraper Coat
Oxydur iVE Scraper Coat
Component Mix kg / mix kg / m²
pre-accelerated Oxydur-iVE-Solution 4.5 l 5.00 0.990
Oxydur-iVE-Hardener 85 ml 0.10 0.020
Oxydur-WV-Powder 6.3 l 5.00 0.990
Total 10.10 2.000
Total consumption (approx.): 2.00 kg/m² Application steps: 1
Mix yields (approx.): 5 m²
Oxydur iVE Hand Laminate (Glass-Fibre-Mat)
Component Mix kg / mix kg / m²
pre-accelerated Oxydur-iVE-Solution 4.5 l 5.00 1.275
Oxydur-iVE-Hardener 85 ml 0.10 0.025
Total 5.10 1.300
2 layers Glass-Fibre-Mat 300 g/m²
Depending on the project-specific geometry, additional consumption for Glass-Fibre-Mats and laminating solution must be planned due
to the overlapping of the glass-fibre materials.
Consumption laminating solution (approx.): 1.30 kg/m² Application steps: 1
Mix yields (approx.): 3.9 m²
Oxydur iVE Conductive Scraper Coat
Component Mix kg / mix kg / m²
pre-accelerated Oxydur-iVE-LF-Solution 4.3 l 5.00 0.442
Oxydur-iVE-Hardener 85 ml 0.10 0.009
SKC-Filler 5L 3.5 l 2.82 0.249
Total 7.92 0.700
Total consumption (approx.): 0.70 kg/m² Application steps: 1
Mix yields (approx.): 11.3 m²
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 Technical Information Surface Protection Linings
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Variant 2: Oxydur iVE Scraper Coat + Chopped Laminate (Spray-Roving) + Conductive

Scraper Coat
Oxydur iVE Scraper Coat
Component Mix kg / mix kg / m²
pre-accelerated Oxydur-iVE-Solution 4.5 l 5.00 0.676
Oxydur-iVE-Hardener 85 ml 0.10 0.014
Oxydur-WV-Powder 7.5 l 6.00 0.810
Total 11.10 1.500
Total consumption (approx.): 1.50 kg/m² Application steps: 1
Mix yields (approx.): 7.4 m²
Oxydur iVE Chopped Laminate (Spray-Roving)
Component Mix kg / mix kg / m²
pre-accelerated Oxydur-iVE-Solution 4.5 l 5.00 1.275
Oxydur-iVE-Hardener 85 ml 0.10 0.025
Total 5.10 1.300
Spray-Roving 2400tex 0.600
Consumption laminating solution (approx.): 1.30 kg/m² Application steps: 1
Mix yields (approx.): 3.9 m²
Oxydur iVE Conductive Scraper Coat
Component Mix kg / mix kg / m²
pre-accelerated Oxydur-iVE-LF-Solution 4.3 l 5.00 0.442
Oxydur-iVE-Hardener 85 ml 0.10 0.009
SKC-Filler 5L 3.5 l 2.82 0.249
Total 7.92 0.700
Total consumption (approx.): 0.70 kg/m² Application steps: 1
Mix yields (approx.): 11.3 m²
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Variant 3: Oxydur iVE Scraper Coat + Hand Laminate conductive (Glass-Roving-Fabric)

Oxydur iVE Scraper Coat
Component Mix kg / mix kg / m²
pre-accelerated Oxydur-iVE-Solution 4.5 l 5.00 0.891
Oxydur-iVE-Hardener 85 ml 0.10 0.018
Oxydur-WV-Powder 6.3 l 5.00 0.891
Total 10.10 1.800
Total consumption (approx.): 1.80 kg/m² Application steps: 1
Mix yields (approx.): 5.6 m²
Oxydur iVE Hand Laminate conductive (Glass-Roving-Fabric) - with black laminating solution!
Component Mix kg / mix kg / m²
pre-accelerated Oxydur-iVE-Laminating-Solution 4.4 l 5.00 0.674
black
Oxydur-iVE-Hardener 85 ml 0.10 0.013
Carbon-Fibre fine 140 ml 0.10 0.013
Total 5.20 0.700
1 layer Glass-Roving-Fabric 580 g/m² + 1 layer Glass-Carbon-Fibre-Mixed-Fabric 280 g/m²
Depending on the project-specific geometry, additional consumption for Glass-Roving-Fabric and laminating solution must be planned
due to the necessary overlap.
Consumption laminating solution (approx.): 0.70 kg/m² Application steps: 1
Mix yields (approx.): 7.4 m²
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 Technical Information Surface Protection Linings
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If necessary: Sprinkling with Sealing

For a slip-resistant, electrically conductive surface for variants 1 and 2, sprinkle the conductive scraper coat with SKC-Filler 1L or 2L
(consumption approx. 2.5 kg/m²). In variant 3, after the Hand Laminate (Glass-Roving-Fabric), the Oxydur iVE Conductive Scraper Coat
is applied and sprinkled with SKC-Filler 1L or 2L. Subsequently, the sealing is applied on each variant to the sprinkled conductive
scraper coat in two application steps . The choice of the filler determines the consumption of sealing.
For variant 3: Oxydur iVE Conductive Scraper Coat
Component Mix kg / mix kg / m²
pre-accelerated Oxydur-iVE-LF-Solution 4.3 l 5.00 0.442
Oxydur-iVE-Hardener 85 ml 0.10 0.009
SKC-Filler 5L 3.5 l 2.82 0.249
Total 7.92 0.700
Sprinkling with SKC-Filler 1L. Consumption: approx. 2.5 kg/m² (alternative: SKC-Filler 2L)
Total consumption (approx.): 0.70 kg/m² Application steps: 1
Mix yields (approx.): 11.3 m²
Oxydur iVE Sealing when sprinkling with SKC-Filler 1L
Component Mix kg / mix Sealing 1 Sealing 2
kg / m² kg / m²
pre-accelerated Oxydur-iVE-Sealing-Solu- 4.2 l 5.00 0.490 0.245 (0.230)
tion
Oxydur-iVE-Hardener 85 ml 0.10 0.010 0.005 (0.005)
SKC-Filler 11 (2. Sealing) * (2.0 l) (2.50) - ------- (0.115)
Total 5.10 (7.60) 0.500 0.250 (0.350)
Consumption 1. Sealing: 0.50 kg/m² Application steps: 2
Consumption 2. Sealing: 0.25 (0.35) kg/m² Mix yields (approx.): 10/20 (22) m²
* Not to be used for design according to DIBt approval!
Oxydur iVE Sealing when sprinkling with SKC-Filler 2L
Component Mix kg / mix Sealing 1 Sealing 2
kg / m² kg / m²
pre-accelerated Oxydur-iVE-Sealing-Solu- 4.2 l 5.00 0.343 0.147 (0.131)
tion
Oxydur-iVE-Hardener 85 ml 0.10 0.007 0.003 (0.003)
SKC-Filler 11 (2. Sealing) * (2.0 l) (2.50) - ------- (0.066)
Total 5.10 (7.60) 0.350 0.150 (0.200)
Consumption 1. Sealing: 0.35 kg/m² Application steps: 2
Consumption 2. Sealing: 0.15 (0.20) kg/m² Mix yields (approx.): 14,5/34 (38) m²
* Not to be used for design according to DIBt approval!
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Pot Life
Pot life depends on temperature. The waiting time until further processing of the Oxydur-iVE-Components is included in the pot life.
Alkadur HR Primer
Temperature Pot life
20 °C approx. 40 minutes
Oxydur iVE components
Temperature Pot life
10 °C (Accelerator 1 + 2, Hardener) approx. 50 minutes (including 15 minutes waiting time)
10 °C (Accelerator 1, Hardener) approx. 120 minutes (including 25 minutes waiting time)
15 °C (Accelerator 1, Hardener) approx. 90 minutes (including 15 minutes waiting time)
20 °C (Accelerator 1, Hardener) approx. 70 minutes (including 10 minutes waiting time)
25 °C (Accelerator 1, Hardener) approx. 60 minutes (including 5 minutes waiting time)
30 °C (Accelerator 1, Hardener) approx. 35 minutes (including 2 minutes waiting time)

Waiting and curing times

The minimum waiting time until further processing and the maximum waiting time between application steps are as follows (approx.):
Temperature Walkable after Maximum waiting time
10 °C 24 h 96 h
15 °C 17 h 96 h
20 °C 12 h 72 h
25 °C 8h 72 h
30 °C 5h 48 h
The finished coating is fully mechanically and chemically resistant at 20 °C after 5 days.

Safety and Disposal

The following points should be observed:
● Sufficient ventilation and venting (especially in pits and tanks)
● No smoking and no fire
● Safety Data Sheets
● Observe hazard warnings and safety instructions on labels
● Wear required personal protective equipment (avoid skin contact with materials)
● Clean and protect hands with skin protection soap (no solvents!) and skin protection cream
● Wear a dust mask when grinding (e.g. for repairs)
● Operating instructions as per § 14 of GefahrstoffV (Toxic Substances Act) and TRGS 507 (Technical regulations for Hazardous
Substances - Germany)
● Accident prevention regulations by the Liability Insurance Association for the Chemical Industries (Germany)
● Avoid direct contact of the materials with the flame, especially during welding work (welding beads) on site
Preferably consume residual quantities. Do not pour into a spout or dustbin! Collect separately for disposal in durable, lockable and la-
belled containers.

GISCODE
81064798727183115 • V 10 • en

Product GISCODE
Alkadur HR Primer RE90

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 Technical Information Surface Protection Linings
OXYDUR iVE LC │ TI 222 │ Issue 16.03.2022

Cleaning of Equipment
Tools soiled with uncured materials can be cleaned with STEULER UNIVERSAL CLEANER (Technical Information TI 190). Only clean
in well ventilated areas.
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All information contained in this Technical Information is based on the present state of our knowledge and practical experience. All data
are approximate values for guidance only. A legally binding warranty of certain characteristics or the suitability for a certain purpose of
use cannot be derived from this.
The information given in this Technical Information is our intellectual property. The Technical Information may neither be copied nor
used by unauthorized parties, nor professionally distributed or otherwise made accessible to third parties without our prior consent.
This issue replaces all previous versions.

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