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   Humidity Measurement Principle
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   by Editorial Staff
   Humidity measurement is an important tool for predicting the climate                                                        Select Category
   outdoors as well as controlling the climate indoors. Humidity control is
   especially important in living, storage, and manufacturing sites.
   Definitions
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   Scientifically stated, humidity is the measure of water vapor present in a
   gas. Vapor is a term that refers to the gaseous form of a substance that                                                Karthikeya on PLC
   normally exists as a solid or liquid. When liquid exists as a gas, it exerts                                            Program for Automatic
   pressure on its surroundings. This pressure determines the amount of vapor                                              Bottle Rejection System
   in the air at a given temperature. This value, known as vapor pressure,                                                 Jordan on
   varies with temperature and pressure, as well as from substance to                                                      Instrumentation and
   substance. Water, for example, has a high vapor pressure at temperatures                                                Electrical Teams
   near boiling (at the boiling point the vapor pressure = the atmospheric                                                 Interactions (Detail
   pressure). A low vapor pressure at temperatures below freezing (all solids                                              Design Engineering)
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   generally have low vapor pressures; if they did not, they would evaporate).      Mehar on PLC Practice
   The vapor pressure rises as pressure decreases, which explains why water         Questions
   boils at a lower temperature in higher altitudes (low pressure). Absolute
                                                                                    Florin Aurel Cheche on
   humidity is a measure of the mass of the water vapor present in a specified
                                                                                    Pneumatic Cylinder
   volume. Because the mass of water vapor is difficult to measure, a more
                                                                                    Movement Control with
   common measurement called relative humidity is used. Relative humidity
                                                                                    Timer Circuit
   (RH) is the percentage of the amount of water that the air can hold at a
                                                                                    Ben on GET Command –
   given temperature. The following equation calculates the percent relative
                                                                                    Siemens PLC-to-PLC
   humidity.
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   Where:
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   Pa = actual pressure                                                                          1. Chlorine dioxide Analyzer
                                                                                                 Principle
   Ps = saturated pressure
                                                                                                 2. Tunable Diode Laser
   Relative Humidity is temperature dependent. At 100% RH, the actual                            Analyzer Working Principle
   pressure of the water vapor is equal to the saturation pressure. The
                                                                                                 3. Automated Calibration
   temperature where this exists is called the dew point. Any cooling below the
   dew point causes water to condense. If the atmosphere stabilizes at a                         4. Single-beam Non-dispersive
   constant humidity during the day, the falling temperatures at night may go                    Analyzer
   below the dew point causing the vapor to condense. The condensing vapor                       5. Non-Dispersive Analyzers
   creates the phenomenon commonly known as dew. A crucial fact to note is
                                                                                                 6. Dual-beam Non-dispersive
   that it is only necessary for the sensor to obtain one measurement, absolute
                                                                                                 Analyzer
   humidity, RH, or dew point, because the other two can be calculated using
   the ambient temperature, graphs or equations.                                                 7. TOC Analyzer Working
                                                                                                 Principle
   Sensing Methods
                                                                                                 8. Gas Analyzers Interview
   In general, obtaining a measure of humidity is not an easy task. Many of the                  Questions and Answers
   instruments        have     poor     accuracy,       narrow      bandwidth,   contamination   9. What is Gas Metering
   problems, and hysteresis. Some of the instruments are large, awkward, and                     System?
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   expensive pieces of equipment. To compound the problem there are few                            10. Chromatograph Sample
   highly accurate devices for humidity generation and measurement, needed                         Valves
   for use in sensor calibration. Discussed below, are the different methods of
   humidity sensing.
   Psychrometric Method
   The oldest method for measuring relative humidity is the psychrometric
   method. Psychrometry is commonly known as the “wet” and “dry” bulb
   method. A psychrometric sensor does not directly sense humidity, but rather
   it senses temperature to indirectly find relative humidity. The sensing
   elements can be thermometers, RTD’s, or thermistors. The first sensing
   element, the dry bulb, measures ambient temperature. The second sensing
   element, the wet bulb, is enclosed in a wick saturated with distilled water.
   Air forced across the wet bulb creates evaporation, which cools it below
   ambient temperature. The amount of evaporation (cooling) is dependent on
   the vapor pressure of the air. Using the wet and dry bulb temperatures, the
   relative humidity can be looked up on a psychrometric chart. Looking up the
   %RH      on    a    chart     for   every     measurement           is   time-consuming   and
   cumbersome. With today’s technology, psychrometric charts and dew point
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   equations can be stored in a microprocessor, thus making this a direct
   sensing method for RH and dew point.
   The sling psychrometer dates back to the late 19th century. It used mercury
   thermometers for temperature measurement, and swinging the bulb around
   created air movement across the wet bulb. Nowadays, the units have built in
   fans to ventilate the wet bulb. A psychrometric sensor has good precision
   with %RH resolutions of 0.1%, humidity ranges from 10 – 100% at
   temperatures from 32oF to 140oF, and accuracy’s of + 2%. The drawbacks of
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   a psychrometric sensor are a slow response time and they are substantially
   more expensive.
   Dew Point Method
   Another method for measuring humidity is using a dew point sensor. There
   are two common types of dew point sensors, the cooled condensation
   surface type, or a solution of saturated lithium chloride. The solution of
   saturated lithium chloride does not directly sense relative humidity.
   Saturating a wick with resistive electrodes in the solution and an excitation
   current through the wick creates joule heating. The heating causes some of
   the solution to evaporate, which reduces the resistance and slows heating.
   Eventually equilibrium is reached and the temperature of the solution can
   then be related to the dew point.
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   The    cooled      condensation        surface     type     detects      very   accurately   the
   temperature at which condensation begins. The most common device used
   is a mirror to detect for condensation. The system is set up so an LED (light
   emitting diode) reflects off the mirror at an angle of about 45 degrees. A
   photo-transistor detects the reflected light. Then, the temperature of the
   mirror is electronically controlled. The system works by cooling the mirror’s
   surface below the ambient temperature until condensation forms. The
   condensation on the surface of the mirror causes the LED’s light to scatter.
   The scattered light creates a sudden drop in the output of the photo-
   transistor. At this point, the surface temperature of the mirror is read using
   a temperature sensor such as an RTD or thermistor. This temperature is the
   dew point. With a feedback loop, the cooling or heating of the mirror
   continuously tracks the dew point. There are a few different designs of
   condensation surfaces that are also used. The chilled mirror method is the
   most stable and accurate method to determine relative humidity. It is crucial
   to keep the mirror clean and ensure the temperature sensor and mirror is of
   high quality. This method has the best humidity range (0-100%RH) and can
   be used for numerous gases at many pressures. These instruments are
   bulky and very expensive.
   Hygrometric Method
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   The hygrometric method of relative humidity sensing is the most common.
   The    instruments        are        generally   compact,       reliable,     and     inexpensive.
   Hygrometric humidity sensors provide an output that is directly indicative of
   humidity. The first humidity sensing elements were mechanical in nature.
   Physical dimensions of various materials will change with the adsorption1 of
   water. Some examples of these are hair, animal membrane, and some
   plastics. To build a sensor from these materials the element is kept in
   tension with a spring. A strain gage monitors the displacement caused by a
   change in the moisture content of the air. The output of the strain gage is
   directly    proportional        to    the   relative   humidity.      A      second   method    of
   hygrometry is coating an oscillating crystal (quartz) with a hygroscopic
   coating. When the coating adsorbs water the mass changes which then
   changes the crystal’s oscillating frequency. A more obscure method is an
   electrolytic hygrometer. This method is complicated and not used frequently
   enough to warrant explanation.
   Recent strides in thin film and micromachining technology make it possible
   to produce high quality resistive and capacitive hygrometric sensors. These
   sensors have become more accurate, compact, and stable in recent years
   making them popular in industry. The materials used to produce these
   sensing elements have the ability to change their electrical characteristics
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   with the adsorption of water. The materials have changed over the years
   from electrolytic salts, to ceramics, to the recently popular polymers. The
   new designs in sensing material have overcome many problems. The first
   major problem with the sensors was narrow bandwidths. Each individual
   sensor was only reliable over a span of 10 to 20% relative humidity.
   Numerous manufactured sensors with specific spans cover the entire %RH
   span. Then there was a problem when adsorbed water left impurities behind
   on the surface. These impurities would change the electrical characteristics
   of the sensing materials. The polymers used now have overcome these early
   problems.
   A capacitive sensor is built like a parallel-plate capacitor. The sensing
   element serves as the dielectric. As the moisture in the air changes the
   water vapor, the sensing polymer changes with adsorption, resulting in a
   dielectric constant change. The dielectric constant is directly proportional to
   the capacitance, which is inversely proportional to the %RH. New techniques
   in producing thin films have made these, accurate, stable, and easy to
   manufacture large quantities.
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   The resistive types of hygrometers are the sensors ACI uses in their
   products. The sensors consist of placing a thin film of sensing polymer over
   a set of comb electrodes. Figure 1 is a representation of the physical parts of
   the humidity sensor. The sensor adsorbs water into the humidity sensing
   material, which changes the polymers resistance. Other materials adsorb the
   water, which changes just the surface resistivity. Because the water is
   absorbed the bulk resistance of the polymer changes making the sensor
   resistant to surface contamination. The sensor requires an AC excitation
   current. So there is no chance electrolysis or separation of the humidity-
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   sensing polymer can occur. Thin film technology makes these sensors
   accurate, stable, and easy to manufacture. The choice of material assures
   they have fast response times with little hysteresis. Another attraction is
   their small size and low cost.
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   3 thoughts on “Humidity Measurement Principle”
          behram baloch
          May 16, 2016 at 3:18 pm
       nice reading and learning material
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       Reply
          VJ
          May 6, 2017 at 7:31 am
       Congratulations Mr. Bharadwaj Reddy for all the wonderful information
       that you keep sharing through this portal. I find it very useful for my
       teaching profession to Instrumentations students.
       Keep up the good work!
       Reply
          Sukhsevi D.
          December 13, 2023 at 7:32 pm
       For capacitive sensor : If there is different in comparing with salt
       saturation method, how to calibrate :
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       1)Possible to calibrate the sensor ?
       2) Using correction factor ?
       Reply
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