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Humidity Measurement Principle: Inst Tools

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31 views15 pages

Humidity Measurement Principle: Inst Tools

humidity

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spna.baba
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Humidity Measurement Principle


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by Editorial Staff

Humidity measurement is an important tool for predicting the climate Select Category
outdoors as well as controlling the climate indoors. Humidity control is

especially important in living, storage, and manufacturing sites.

Definitions
Recent Comments
Scientifically stated, humidity is the measure of water vapor present in a

gas. Vapor is a term that refers to the gaseous form of a substance that Karthikeya on PLC

normally exists as a solid or liquid. When liquid exists as a gas, it exerts Program for Automatic

pressure on its surroundings. This pressure determines the amount of vapor Bottle Rejection System

in the air at a given temperature. This value, known as vapor pressure, Jordan on
varies with temperature and pressure, as well as from substance to Instrumentation and
substance. Water, for example, has a high vapor pressure at temperatures Electrical Teams
near boiling (at the boiling point the vapor pressure = the atmospheric Interactions (Detail
pressure). A low vapor pressure at temperatures below freezing (all solids Design Engineering)
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generally have low vapor pressures; if they did not, they would evaporate). Mehar on PLC Practice

The vapor pressure rises as pressure decreases, which explains why water Questions
boils at a lower temperature in higher altitudes (low pressure). Absolute
Florin Aurel Cheche on
humidity is a measure of the mass of the water vapor present in a specified
Pneumatic Cylinder
volume. Because the mass of water vapor is difficult to measure, a more
Movement Control with
common measurement called relative humidity is used. Relative humidity
Timer Circuit
(RH) is the percentage of the amount of water that the air can hold at a
Ben on GET Command –
given temperature. The following equation calculates the percent relative
Siemens PLC-to-PLC
humidity.
Communication Project

Prakash Sharma on How


Basics of Instrumentation and Control…
Control…  to Calibrate Load Cells in
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Programming for

Pumping and Draining


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Where:
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Pa = actual pressure 1. Chlorine dioxide Analyzer

Principle
Ps = saturated pressure
2. Tunable Diode Laser
Relative Humidity is temperature dependent. At 100% RH, the actual Analyzer Working Principle
pressure of the water vapor is equal to the saturation pressure. The
3. Automated Calibration
temperature where this exists is called the dew point. Any cooling below the

dew point causes water to condense. If the atmosphere stabilizes at a 4. Single-beam Non-dispersive

constant humidity during the day, the falling temperatures at night may go Analyzer

below the dew point causing the vapor to condense. The condensing vapor 5. Non-Dispersive Analyzers
creates the phenomenon commonly known as dew. A crucial fact to note is
6. Dual-beam Non-dispersive
that it is only necessary for the sensor to obtain one measurement, absolute
Analyzer
humidity, RH, or dew point, because the other two can be calculated using
the ambient temperature, graphs or equations. 7. TOC Analyzer Working

Principle
Sensing Methods
8. Gas Analyzers Interview

In general, obtaining a measure of humidity is not an easy task. Many of the Questions and Answers

instruments have poor accuracy, narrow bandwidth, contamination 9. What is Gas Metering
problems, and hysteresis. Some of the instruments are large, awkward, and System?
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expensive pieces of equipment. To compound the problem there are few 10. Chromatograph Sample

highly accurate devices for humidity generation and measurement, needed Valves

for use in sensor calibration. Discussed below, are the different methods of

humidity sensing.

Psychrometric Method

The oldest method for measuring relative humidity is the psychrometric

method. Psychrometry is commonly known as the “wet” and “dry” bulb


method. A psychrometric sensor does not directly sense humidity, but rather

it senses temperature to indirectly find relative humidity. The sensing

elements can be thermometers, RTD’s, or thermistors. The first sensing


element, the dry bulb, measures ambient temperature. The second sensing

element, the wet bulb, is enclosed in a wick saturated with distilled water.

Air forced across the wet bulb creates evaporation, which cools it below

ambient temperature. The amount of evaporation (cooling) is dependent on


the vapor pressure of the air. Using the wet and dry bulb temperatures, the

relative humidity can be looked up on a psychrometric chart. Looking up the

%RH on a chart for every measurement is time-consuming and

cumbersome. With today’s technology, psychrometric charts and dew point

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equations can be stored in a microprocessor, thus making this a direct

sensing method for RH and dew point.

The sling psychrometer dates back to the late 19th century. It used mercury
thermometers for temperature measurement, and swinging the bulb around

created air movement across the wet bulb. Nowadays, the units have built in

fans to ventilate the wet bulb. A psychrometric sensor has good precision

with %RH resolutions of 0.1%, humidity ranges from 10 – 100% at

temperatures from 32oF to 140oF, and accuracy’s of + 2%. The drawbacks of

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a psychrometric sensor are a slow response time and they are substantially

more expensive.

Dew Point Method

Another method for measuring humidity is using a dew point sensor. There

are two common types of dew point sensors, the cooled condensation

surface type, or a solution of saturated lithium chloride. The solution of


saturated lithium chloride does not directly sense relative humidity.

Saturating a wick with resistive electrodes in the solution and an excitation

current through the wick creates joule heating. The heating causes some of

the solution to evaporate, which reduces the resistance and slows heating.

Eventually equilibrium is reached and the temperature of the solution can

then be related to the dew point.

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The cooled condensation surface type detects very accurately the

temperature at which condensation begins. The most common device used

is a mirror to detect for condensation. The system is set up so an LED (light


emitting diode) reflects off the mirror at an angle of about 45 degrees. A

photo-transistor detects the reflected light. Then, the temperature of the

mirror is electronically controlled. The system works by cooling the mirror’s

surface below the ambient temperature until condensation forms. The

condensation on the surface of the mirror causes the LED’s light to scatter.

The scattered light creates a sudden drop in the output of the photo-
transistor. At this point, the surface temperature of the mirror is read using

a temperature sensor such as an RTD or thermistor. This temperature is the

dew point. With a feedback loop, the cooling or heating of the mirror

continuously tracks the dew point. There are a few different designs of

condensation surfaces that are also used. The chilled mirror method is the

most stable and accurate method to determine relative humidity. It is crucial

to keep the mirror clean and ensure the temperature sensor and mirror is of
high quality. This method has the best humidity range (0-100%RH) and can

be used for numerous gases at many pressures. These instruments are

bulky and very expensive.

Hygrometric Method
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The hygrometric method of relative humidity sensing is the most common.

The instruments are generally compact, reliable, and inexpensive.


Hygrometric humidity sensors provide an output that is directly indicative of

humidity. The first humidity sensing elements were mechanical in nature.

Physical dimensions of various materials will change with the adsorption1 of


water. Some examples of these are hair, animal membrane, and some

plastics. To build a sensor from these materials the element is kept in


tension with a spring. A strain gage monitors the displacement caused by a

change in the moisture content of the air. The output of the strain gage is
directly proportional to the relative humidity. A second method of

hygrometry is coating an oscillating crystal (quartz) with a hygroscopic


coating. When the coating adsorbs water the mass changes which then
changes the crystal’s oscillating frequency. A more obscure method is an

electrolytic hygrometer. This method is complicated and not used frequently


enough to warrant explanation.

Recent strides in thin film and micromachining technology make it possible


to produce high quality resistive and capacitive hygrometric sensors. These

sensors have become more accurate, compact, and stable in recent years
making them popular in industry. The materials used to produce these
sensing elements have the ability to change their electrical characteristics
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with the adsorption of water. The materials have changed over the years

from electrolytic salts, to ceramics, to the recently popular polymers. The


new designs in sensing material have overcome many problems. The first

major problem with the sensors was narrow bandwidths. Each individual
sensor was only reliable over a span of 10 to 20% relative humidity.
Numerous manufactured sensors with specific spans cover the entire %RH

span. Then there was a problem when adsorbed water left impurities behind
on the surface. These impurities would change the electrical characteristics

of the sensing materials. The polymers used now have overcome these early
problems.

A capacitive sensor is built like a parallel-plate capacitor. The sensing


element serves as the dielectric. As the moisture in the air changes the
water vapor, the sensing polymer changes with adsorption, resulting in a

dielectric constant change. The dielectric constant is directly proportional to


the capacitance, which is inversely proportional to the %RH. New techniques

in producing thin films have made these, accurate, stable, and easy to
manufacture large quantities.

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The resistive types of hygrometers are the sensors ACI uses in their
products. The sensors consist of placing a thin film of sensing polymer over

a set of comb electrodes. Figure 1 is a representation of the physical parts of


the humidity sensor. The sensor adsorbs water into the humidity sensing

material, which changes the polymers resistance. Other materials adsorb the
water, which changes just the surface resistivity. Because the water is
absorbed the bulk resistance of the polymer changes making the sensor

resistant to surface contamination. The sensor requires an AC excitation


current. So there is no chance electrolysis or separation of the humidity-
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sensing polymer can occur. Thin film technology makes these sensors

accurate, stable, and easy to manufacture. The choice of material assures


they have fast response times with little hysteresis. Another attraction is
their small size and low cost.

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3 thoughts on “Humidity Measurement Principle”

behram baloch
May 16, 2016 at 3:18 pm

nice reading and learning material

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Reply

VJ
May 6, 2017 at 7:31 am

Congratulations Mr. Bharadwaj Reddy for all the wonderful information


that you keep sharing through this portal. I find it very useful for my

teaching profession to Instrumentations students.


Keep up the good work!

Reply

Sukhsevi D.
December 13, 2023 at 7:32 pm

For capacitive sensor : If there is different in comparing with salt


saturation method, how to calibrate :

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1)Possible to calibrate the sensor ?
2) Using correction factor ?

Reply

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