Concrete
Wear management solutions
for the concrete industry
Pioneering Industrial Sustainability
www.castolin.com www.eutectic.com
Sustainable Wear Parts In House Wear
for Concrete Part Manufacturing
For over 100 years Castolin Eutectic, has been a pioneer in the development We are the only company offering end-to-end; in-house manufacturing
and implementation of innovative solutions to industrial wear. As a proven of wear solutions. From raw material to finished product, we manage every
maintenance partner, we outfit concrete operations with the right technology and step of the wear part manufacturing process. This includes conveyance elbows,
expertise to extend service life for the most demanding abrasive wear. Ready Mix and Precast Concrete mixer liners, arms, paddles and scrapers.
Our deep-rooted belief in the environment, fosters a sustainable maintenance practice that reduces We offer on-site performance testing to examine your total cost of ownership.
steel waste through effective wear management. This approach shifts focus from replacement to
refurbishment, reduces maintenance downtime and minimizes spare parts inventory. This is all achieved
through the selection of alloy cladding technologies that increases the wear characteristics of conventional steel
plate, resulting in lighter weight and longer lasting replacement parts.
Our Fabrication Capabilities
Global Presence and Local • 3D on-site laser scanning for accurate measurements
Outreach to Support Your Operation
• High precision plasma cutting for a perfect fit
Our strategically located Service Centers offer you a local presence,
while our expertise extends globally. This global reach enables us to • Beveled countersunk bolting holes for optimal depth
pool our resources and knowledge from around the world to solve
challenging industrial wear problems. We work side by side with • Advanced steel wearplate cutting, forming, welding and fabrication
our customers to implement the most cost-effective solutions to
optimize equipment performance, reliability, and safety.
3D Scan of Mixer Liner
Safety Productivity Asset Integrity Profitability Sustainability Quality
Limit exposure risk to Increase uptime, Site surveys and wear Enhance bottom line Optimize equipment Enhance quality
working at heights, reduce maintenance analysis for your most results, by reducing waste lifecycle through output with long-
heavy lifting and and maximize your challenging areas and improving overall maintenance excellence lasting equipment
confined space entry throughput plant performance and productivity performance
Pioneering Industrial Sustainability Pioneering Industrial Sustainability
www.eutectic.com www.eutectic.com
Your Challenges
Today’s construction industry increasingly requires pro-
duction of consistent, homogeneous quality concrete with
even faster mixing cycles.
The raw materials used to produce concrete are abrasive under both Reliability for Raw Material
dry and wet conditions, creating uneven wear. Uneven wear reduces
the effectiveness of the mixing and scraping operations, decreasing pro-
Transport and Preparation
duction throughput. As concrete mixing production volumes increase, you
need to manage wear while preserving quality and maintaining output.
By choosing Castolin Eutectic’s high-preformance mixer liner package or wear
cladded mixer parts, you will reduce frequent change outs and improve efficiency.
Our CDP is built to outperform in the harshest environments, improving
equipment performance, throughput and uptime.
Our Solutions CLADDED TRANSPORT PIPE
CastoTube® Cladded Pipe CDP® Wear Plate Parts
Consistent throughput of material is critical to provide consistent
high-quality Ready Mix and Precast Concrete. Our field technical spe-
cialists will perform a site survey and recommend a wear management
solution that will increase the service life of your transport and prepa-
ration equipment. From bin and hopper linings, to cladded pipe elbows
and LaserClad transport screws, we’ll keep your system working properly
to maintain a homogenous mixture and reduce material segregation.
TYPICAL APPLICATIONS:
Our engineered weld-cladded pipe solu- CastoDur Diamond Plate® (CDP) weld clad-
• Pipe Elbows – CastoTube®
tions are designed to optimize the service ded overlays offer the optimal mix of car-
life and performance of your concrete raw bides. Available in Tungsten, Chromium or • Aggregate Bin and Hopper Liners - CDP®
material conveyance systems. Complex multi-carbide alloys, CDP provides • Cladded Screw Conveyor - LaserClad® CLADDED PIPE ELBOWS
you with the ultimate protection from se-
CastoTube cladded pipe is cost-effective,
vere abrasion and extreme sliding wear in
easy to connect and extremely wear resis-
both dry and slurry applications.
tant. Inner diameters range from 4” to 24”.
Built to your specifications in Elbows, Y- Our engineering and fabrication are best
joints with flanges or other custom connec- in class. We provide mixer pan liners,
tions. Provided ready-to-assemble for full paddles and arm guards, using precision
protection of transport pipes. cutting, forming, welding and measuring
capabilities.
Raw Material Preparation Concrete Preparation
Pioneering Industrial Sustainability
www.eutectic.com
Optimize Concrete
Production Performance
Ensure your mixer is operating efficiently and extend its service
life by protecting it from premature and uneven wear. From laser
field measurements to high precision plasma cutting, our CDP
Replacement Parts for wear plate mixer liners are designed to fit the first time with high
dimensional accuracy. Through the use of our wear plate technology,
Concrete Operations mixer liners and cladded spare parts will last longer and wear evenly, for
We offer replacement parts for Ready Mix and Precast Concrete production optimized mixing performance.
equipment, like planetary and shaft mixer liners, arm guards, cladded paddles
and scrapers. Our wear plate and laser cladded wear solutions optimize the
mixing process to improve quality. Carbon F
g o
in
Mixer Spare Parts Available for these OEMs:
ot
We contribute to a circular economy by reducing the environ-
Re d u
print
AMMAN Fejmert OMG SIPE mental impact of buying new parts, making your concrete
operations efficient and sustainable.
ARCEN Haarup Pfeiffer STETTER
EIRICH Liebherr Schwing TEKA
Elba OCEM SKAKO And many more…
MIXER ARM AND BLADE
WEAR PLATE MIXER LINER
Comparison of Conventional Solutions
Total Service Resistance Repairable High Wear Uniform CDP WEAR PLATE MIXER LINER
Cost Life to Breakage Protection Hardness
LaserClad® LC8 $$$ 5
Ceramics $$$$ 7
CastoDur Diamond
$$ 5
Plate® (CDP)
Cast Parts $$$ 5
Polyurethane $ 1
LASER CLADDED TUNGSTEN CARBIDE PADDLE 400 Brinnel $ 2 PLANETARY MIXER TWIN SHAFT MIXER TILT MIXER
Service Life Max. 7 - Min.1
Scrapers
Wall Liners
Arm Protectors
Mixing Paddles
Precast Delivery Floor Liners
Pioneering Industrial Sustainability
www.eutectic.com
Pioneering
Industrial Sustainability
Yo u r r e s o u r c e f o r p r o t e c t i o n , r e p a i r a n d j o i n i n g s o l u t i o n s
EN-01.2023
Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested
product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability
or of fitness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable
law and non-infringement of the rights of others, and Castolin Eutecticand its affiliates shall have no liability in respect there of.
www.castolin.com www.eutectic.com
