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Iranian Journal of Science and Technology, Transactions of Civil Engineering
https://doi.org/10.1007/s40996-020-00444-3
RESEARCH PAPER
Abstract
This study reports the effects of crumb rubber and polyvinyl alcohol fibre (PVA) on the deformation properties of rubberized
engineered cementitious composites (R-ECCs), including drying shrinkage, elastic modulus, and Poisson’s ratio. By utilizing
response surface methodology, two variables have been considered in developing R-ECC mixtures which are the amount of
crumb rubber replacement to fine aggregate by volume 0–5% and PVA fibres from 0 to 2% by volume of cementitious materi-
als. Experimental data show that the incorporation of crumb rubber into ECC results in decreasing its compressive strength
and elastic modulus. A significant increase in Poisson’s ratio and drying shrinkage was reported with the incorporation of
crumb rubber. Design–Expert software has been utilized to construct predictive models for the responses. The goodness
of fit between the measured and predicted values is validated using the coefficient of determination. Results of numerical
optimizations showed that the best mixture was obtained by combining 1.92% of crumb rubber with 1.86% of PVA fibres.
The optimization results of the prediction model were conducted to acquire the optimal solution variables. The variation
obtained between the predicted results and the validation results is less than 5%.
Keywords Engineered cementitious composites (ECCs) · Crumb rubber (CR) · Deformation properties · Response surface
methodology
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will not be a surprise to spark the fear of natural aggregates toughness of cement-based material. Previous studies also
insufficiency. Despite the promising application of ECC, it suggested that rubber might be the best possible material for
is discouraged due to its high embodied energy consump- the absorption of energy (Atahan and Yücel 2012; Moham-
tion, carbon dioxide emission, and expensive material cost. med et al. 2018). Also, adding rubber particles to concrete
Considering the advantages of rubber particles brought into will soften it, generating better plastic deformation when
ordinary concrete, conducting investigation on the effect of the concrete is being impacted. Rubberized concrete was
adding crumb rubber to ECC seems worthwhile. proven to be capable of improving structures performance
Waste rubber, especially disposed vehicle tyres, domi- in terms of load–deformation response, deformability, dura-
nated the total amount of solid waste over the past few dec- bility, etc. However, concrete’s brittleness will increase as
ades. Collected data from the literature estimated that in the the concrete’s compressive strength goes up (Mohammed
developed regions, one car tyre per person was disposed of and Adamu 2018). Lack of ductility which is prone to crack
every year; therefore, 1 billion scrap tyres will be thrown development has become a major restriction of high-strength
away annually worldwide. The number is expected to grow concrete when subjected to high service load, making it the
due to the forecasted traffic growth, and the yearly aban- main cause of spalling, fragmentation, and cracking under
doned waste tyres are possible to reach 1.2 billion by 2030 loading as well as deterioration problems (Gupta et al.
(Thomas and Gupta 2016). The formidable and still growing 2014). Induced by the intensified infrastructure deteriora-
amount of scrap tyres has become a major environmental tion conditions and failures, researchers and authorities were
concern in solid waste disposal. It is problematic to dispose forced to search for property improvement to concrete.
of waste rubber to landfills because they are difficult to bio- The spalling of concrete under high temperatures is a
degrade and burning them will emit toxic gas. Waste tyre worry due to the exposure of the reinforcement bars to fire,
stockpiles also pose multiple health, environmental, and eco- which leads to loss of strength of the concrete elements
nomic threats through the various sources of pollution (e.g. (Sahmaran et al. 2010; Zhang et al. 2014). Utilization of
air, water, and soil), destroying the landscapes, and encour- ECC in the construction industry makes it important to
aging pest breeding which is the cause of infectious disease totally comprehend the outcomes as it improves the effi-
such as malaria. Moreover, landfilling is only a temporary ciency and durability of structures (Zhang et al. 2014; Han
solution as more and more spaces are required to accommo- et al. 2007). ECC is known for its dense microstructure due
date the increasing accumulation of waste tyres. In France, to significantly low water/cement ratio, high cement and
it is illegal to build new landfills starting from July 2002, binder content, and removal of coarse aggregate in the ECC
and the country soon will be running out of space to collect mixtures. The dense microstructure of ECC limits the path
cast-out tyres (Kannan et al. 2014). Recent rapid infrastruc- for the vapour pressure to escape, hence resulting in spalling
ture development has induced the immense consumption of at high pressure (Wang et al. 2017).
natural aggregates. High usage of building materials cre- Despite the numerous advantages of ECC, like other
ates massive exploitation of natural resources to fulfil the high-strength concretes, it has one major drawback which is
demanding supply of building materials. Some developing its explosive spalling tendency (Bhat et al. 2014). R-ECC is
countries have already experienced a strain in maintaining considered as one of the possible solutions to ECC spalling.
a steady supply of natural sands. This has created a driving At higher stress, the rubber particles experience high pres-
force to explore the approach of recycling these wastes. A sure, and they melt and create channels for vapour to escape,
significant quantity of discarded tyres is used in the field which allows the outward migration of gas and results in the
of civil engineering, for instance, rail and road foundation, reduction in pore pressure and likely to spall. Incorporating
asphaltic concrete as well as embankment. Waste tyres are a high volume of crumb rubber into the ECC mix is reported
also recycled into rubber particles to be incorporated in to have a negative effect on the properties of ECC, includ-
sustainable concrete products, for example, roadside barri- ing a reduction in compressive and tensile strength proper-
ers (Elchalakani 2015), pervious concrete, rigid pavements, ties. Deformation may induce cracking, which increases the
etc. In most of the cases, crumb rubber is added as a partial exposure to environmental attack and subsequently reduces
replacement to coarse aggregate if the size of the rubber the durability of ECC. However, there are limited studies
particle is large enough (Liu et al. 2016). on the effect of crumb rubber on the deformation properties
The idea of incorporating crumb rubber particles in a of the R-ECC. This research aims to investigate the influ-
cement-based material has acquired worldwide acceptance, ences of crumb rubber on the deformation properties of the
making numerous researchers focus on investigating the R-ECC. R-ECC mixtures were produced with varied per-
modified concrete (Onuaguluchi and Panesar 2014; Yilmaz centages replacement of fine aggregates with crumb rubber
and Degirmenci 2009). Rubber particles were found to be (0% to 5%) by volume and PVA fibres (0 to 2%). The role of
elastic and deformable in nature, making them an attractive crumb rubber and PVA fibre was examined based on defor-
solution to the concrete’s brittle nature and the low loading mation properties and response surface methodology.
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2 Experimental Programme
2.1 Materials
Specific gravity 2.38 3.15 where y is the response which are compressive strength,
Blaine fineness (m2/kg) 1.092 325 elastic modulus, Poisson’s ratio, and drying shrinkage, xi
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Iranian Journal of Science and Technology, Transactions of Civil Engineering
and xj are the coded values for the factors crumb rubber 3 Results and Discussion
and PVA fibres, i and j are the linear and quadratic coef-
ficient, respectively, β is the coefficient of regression, k is 3.1 Compressive Strength
the number of variables, and random error is represented by
ε (Mohammed et al. 2017). The desired flowability of rub- The compressive strength of the ECC was determined at
berized ECC was determined using flow table test in accord- the age of 7 and 28 days after water curing. The compres-
ance with ASTM C230/C230M-03 (2014). Trial CR–ECC sive strength profile is shown in Fig. 2 for the two param-
mixes with different percentages of superplasticizer were eters considered for all the 13 mixtures. As anticipated, the
tested until the specified flow is acquired. Superplasticizer compressive strength of all the mixtures increases with the
content is the weight percentage of binder material. Water age of curing. The compressive strength of the ECC speci-
was mixed with superplasticizer in accordance with ASTM mens was in the range of 32.3–65.6 MPa and 53.7–80.6 MPa
C1602. for 7 and 28 days, respectively. The compressive strength
T h e c o m p r e s s i ve t e s t wa s c o n d u c t e d o n decreases with an increase in crumb rubber. The strength
50 mm × 50 mm × 50 mm ECC samples according to BS 1881: reduction of rubberized ECC can be partly caused by the
Part 116:1983 at the age of 3, 7, and 28 days of curing. Three increase in porosity due to the hydrophobic nature of crumb
samples per each mixture were tested using a compression rubber, which repels the water and leads to air entrapment
testing machine conforming to the requirements of BS1610. in the ECC microstructure (Khed et al. 2018). Increasing the
To investigate drying shrinkage, prisms with dimensions of porosity of ECC with crumb rubber percentage replacement
75 mm × 75 mm × 300 mm were used. The drying shrinkage weakens the matrix. The most probable cause of this trend
was determined in accordance with ASTM C 596-01 (2009). of crack propagation is the poor interfacial bond between
Three specimens for each mixture were tested, and the aver-
age was taken. The elastic modulus and Poisson’s ratio of
CR–ECC were determined using cylindrical samples of
300 mm by 150 mm as per the requirement of ASTM C469-
02 (2002). The test was conducted to ascertain the stiffness of
the samples after a curing age of 28 days. Three specimens
for each mixture were tested using a compression machine of
2000 kN capacity. A loading rate of 241 ± 34 kPa/s was used.
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crumb rubber and cement paste, which results in the forma- of crumb rubber. The 2D contour diagram in Fig. 3 indicates
tion of a small amount of cement hydration on the surface of the interaction between the independent variables. The con-
the crumb rubber aggregates (Huang et al. 2013). The weak tour plot shows that there is a fair interaction between the
bond of the interface between crumb rubber particles and the crumb rubber and PVA fibres.
surface of cement paste allows a crack to be formed around
the rubber particles easily. Observation of the ECC’s fracture 3.2 Modulus of Elasticity Test
surface after the compression test showed that cracks were
seen to be propagating along with the crumb rubber parti- The deformation properties of the developed ECC were
cles. This is consistent with the previous studies which stated measured with the aid of the elasticity modulus test. The
that cracks pass at the crumb rubber/cement paste interface test was carried out in accordance with the guidelines of
(Huang et al. 2013). These factors may initiate cracking and ASTM C469. The modulus of elasticity (MOE) of the ECC
encourage propagation when applying low loads, resulting has a direct correlation with its compressive strength. In this
in compressive strength reduction. ECC with crumb rub- study, the elastic modulus of the ECC was obtained from
ber experienced an increase in compressive strength with an 17.5 MPa to 25.6 GPa. As shown in Fig. 4, crumb rubber has
increase in PVA content. This could be due to the potential a negative effect on the MOE, contrary to PVA fibre which
of randomly distributed fibres to strengthen the matrix and significantly contributed towards its enhancement. It is worth
control cracking propagation, thereby enhancing the com- mentioning that the addition of 1% of PVA fibre improved
pressive strength (Caggiano et al. 2016). The model relation- the MOE of the ECC by 7.5% and subsequent addition to
ship for the compressive strength has been established using
the response surface analysis as shown in Eq. (2).
Compressive strength = +53.537 + 0.851CR
+ 13.824PVA − 2.325CR ∗ PVA.
(2)
The compressive strength can be determined using Eq. (2)
for the parameters considered within the defined range. Fig-
ure 3 shows the 3D and 2D surface plots which describe
the effect of crumb rubber as partial replacement to fine
aggregate and PVA content on the compressive strength. It
is interesting to note that the compressive strength decreased
with the increase of crumb rubber and increased with PVA
fibres increment. This might be attributed to the multiple
pores developed, mechanical flexibility, and non-polar nature Fig. 4 Modulus of elasticity of ECC
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The portion of fibre volume is likewise one of the main con- shrinkage of ECC will increase slightly when PVA fibres
siderations, which assumes a role in opposing the shrinkage content increases from 0 to 2%. One possible explanation
in high-performance concrete (Sun et al. 2001). Figure 8 of this is that the hydrophilic PVA fibres allow the fibres to
shows the empirical relationship between crumb rubber absorb water during the fresh state of ECC and release the
replacement level and PVA content (factors) and the dry- absorbed water as ECC was hardened after water in capillary
ing shrinkage (response) of ECC at 28 days. As shown in pores has been lost (Sun et al. 2001; Noushini et al. 2014).
Fig. 8, drying shrinkage of ECCs increased with increas- It is worth to mention that crumb rubber creates a more
ing crumb rubber content. The increase in drying shrinkage significant impact on drying shrinkage of ECC. The drying
with increasing crumb rubber content can be a result of a shrinkage of the model can be predicted using Eq. (5), and
reduction in the amount of rigid river sand, which provides the parameters considered are CR and PVA. As shown in
internal restraints to deformation due to drying shrinkage Fig. 9, the three-dimensional and two-dimensional surface
(Zhang et al. 2015). Another factor that attributes to the diagram and contour plot describe the behaviour of dry-
reduction of shrinkage restraint is that the modulus of crumb ing shrinkage of ECC composite with respect to the crumb
rubber is much lower than the fine aggregate; thus, rubber- rubber and PVA fibres. The model relationship for drying
ized ECC exhibits higher drying shrinkage. In addition, the shrinkage has been established using the response surface
increase in porosity which is contributed by its hydrophobic analysis as shown in Eq. (5).
nature may also lead to higher drying shrinkage. Drying
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Drying shrinkage = +1130.91992 + 58.07762CR PVA and the responses: (a) elastic modulus, (b) Poisson’s
− 22.27359PVA − 3.32408CR ∗ PVA ratio, (c) drying shrinkage, and (d) compressive strength
were constructed and are presented in Eqs. (1)–(4). Table 5
− 0.44366CR2 + 27.16052PVA2 . displays the coefficient of determination for each RSM
(5)
model. It suggests that there is a good correlation between
the measured and predicted responses. R2 values measure
the goodness of fit for the models. It indicates the variation
4 Analysis of Variance in the response models with respect to input variables. The
models are accounted for 94%, 92%, 95%, and 98% of the
Analysis of variance (ANOVA) with a 5% level of signifi- variation for compressive strength, elastic modulus, Pois-
cance (P < 0.05) is introduced to quantify the significance son’s ratio, and drying shrinkage, respectively. Merely 6%,
of the second-order polynomial function. Table 4 shows a 8%, 5%, and 2% (compressive strength, elastic modulus,
summary of ANOVA. It was observed that the P values of Poisson’s ratio, and drying shrinkage, respectively) of the
all the RSM models were below 0.05, indicating the models variations failed to be accounted for by the models.
are significant at a 95% confidence level (CL). This sug- Moreover, the difference between adjusted R2 and pre-
gests that the models are capable of providing outstanding dicted R2 for each model is less than 0.2 (Montgomery
and accurate responses. There is only 0.03–1.43% chance 2001), implying that the values of the adjusted R2 and pre-
that F-value this size can occur due to noise. Likewise, dicted R2 were in good agreement. The coefficient of vari-
each term in the RSM model was validated at a 5% sig- ation (C.V.) for all models which were used to measure the
nificance level to ensure the statistical significance of the variability of the laboratory results to the overall mean is
terms. Equations (2)–(5) and data presented in Table 4 indi- low. Hence, the results matched the overall mean. Moreover,
cate that apart from the equation, all the RSM models are the adequate precision for every model exceeds 4. Therefore,
quadratic functions. For compressive strength, significant design space defined by central composite design (CCD) can
model terms include PVA, CR*PVA, and PVA2, while CR be navigated by the predicted models. The RSM models can
and CR2 were insignificant. ANOVA summary for the elastic also be validated through normality plots, which are shown
modulus model shows that all model terms were significant in Fig. 10. The normality plot is a graphical method used to
except for CR*PVA and CR2. CR, PVA, and PVA2 for dry- evaluate whether the data are normally distributed or not. All
ing shrinkage were significant at the stipulated level of 5%. the plots show that the points fall closely on a straight line,
However, CR*PVA and C R2 were not significant. ANOVA thus implying that the data set is normally distributed, and
for Poisson’s ratio has significant model terms of CR, PVA2, the degree of randomness is the same for all fitted values.
and CR2.
In addition, all models were insignificant to lack of fit,
implying that the experimental results fit into the model
accurately. The correlations between the factors: a) CR, b)
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Table 5 Model validation terms Response Compressive Elastic modulus Poisson’s ratio Drying
strength (MPa) (GPa) shrinkage
(με)
4.1 Experimental Validation in this investigation has been utilized. The general response
surface test plan used to determine the ideal answer for the
For examining the factors of the multi-objective optimiza- two factors (crumb rubber = 0 to 5%; PVA = 0 to 2%) joined
tion concurrent strategy, including response surface meth- is the central composite design procedure. If the ideal incen-
odology as the root for determining the best arrangements tive for every response is limited in various areas, at that
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99 99
95 95
90 90
Normal % Probability
Normal % Probability
80 80
70 70
50 50
30 30
20 20
10 10
5 5
1 1
99
95
90
Normal % Probability
95
90 80
Normal % Probability
70
80
70 50
50
30
30 20
20 10
10 5
5
1
1
point, it will be increasingly hard to discover those crite- 1. The compressive strength of ECC decreases as the level
ria that meet every one of the responses. The trouble-level of crumb rubber incorporation increases. Reduction
increments due to these ideal fields become increasingly in strength is caused by the hydrophobic properties of
particular from one another and will not converge. Various crumb rubber, which promotes air entrapment on the
possible solutions with desirability equal to 1.0 are acquired surface of the crumb rubber and repel the water during
from the optimized results given in Table 6. Experimental the mixing process.
works were performed for the optimized mixtures, and the 2. The elastic modulus of CR–ECC decreases with the
variations of results were obtained to be less than 5%. The increase of crumb rubber in the mixture. This might be
scale of the desirability ranges from 0 to 1.0. Zero desir- due to the incorporation of flexible tyre rubber, which
ability means a completely undesirable response, while the has a lower elastic modulus compared to fine aggregate.
fully desired response has desirability of 1.0. 3. The Poisson’s ratio of rubberized ECC increases with
the increase of crumb rubber, while PVA fibres caused
opposite effects towards the ratio of transversal expan-
5 Conclusions sion to axial compression. Thus, significant large rela-
tive deformations between rubberized ECC and conven-
Deformation properties of ECC incorporating crumb rub- tional ECC occurred, which degrades the Poisson’s ratio.
ber were investigated for 13 different variable combinations 4. The drying shrinkage of CR–ECC increases with the
developed by response surface methodology (RSM). Based amount of crumb rubber in the mixture. This is due to
on the findings of this research, the following conclusions the high porosity in CR–ECC induced by the hydrophilic
were drawn: nature of crumb rubber.
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Sample Validation Crumb rub- PVA fibres (%) Compressive Modulus of Poisson’s Drying shrinkage
ber (%) strength (MPa) elasticity (GPa) ratio (με)
5. RSM is proven to be a reliable technique to develop Han B-C, Kwon Y-J, Kim J-H (2007) Behavior of fire resistance engi-
an optimum design mix for CR–ECC with deforma- neered cementitious composites (FR-ECC) under fire temperature.
J Korea Concr Inst 19(2):189–197
tion properties as responses. The developed quadratic Haruna S, Mohammed BS, Wahab MM, Haruna A (2019) Compressive
equations can be used to predict the responses. The strength and workability of high calcium one-part alkali activated
interaction between two independent variables and the mortars using response surface methodology. In: 2nd international
responses can be observed through the 3D response sur- conference on civil and environmental engineering 2019. 20th–
21st November
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results effectively given a set of variable combinations. rubber to develop low E-modulus ECC for durable concrete
All models for deformation properties and compressive repairs. Constr Build Mater 46:134–141
strength are proven to be statistically significant. Kannan D, Diabat A, Shankar KM (2014) Analyzing the drivers of
end-of-life tire management using interpretive structural mod-
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Khed VC, Mohammed BS, Liew MS, Alaloul WS, Adamu M (2018)
Hybrid fibre rubberized ECC optimization for modulus of elas-
ticity. IJCIET 9(7):976–1928
Kong HJ, Bike SG, Li VC (2003) Development of a self-consolidat-
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