• Installation and Commissioning:
1. Installation of EOLs and FAMs at the manufacturing plants in North America. (Unpackaging the equipment,
lagging down frames and panels, connecting external devices, adjusting drop positions on FAMs, testing of the
equipment on customer’s components, upgrade of grandfathered equipment)
2. Conducting Measurement System Analyses (MSA) in manufacturing settings
3. Skilled in equipment dismantling and shipping for customer delivery
4. Proficient in preparing expense reports and providing installation updates to management
• Troubleshooting, Testing and Quality Control:
1. Troubleshooting with DMM and electrical drawings, replacement of faulty components
2. Determining mechanical issues with adjustments, interferences, working alongside engineers to test the
system.
3. Providing input to engineering team with regards to design, improvements and assembly issues.
4. Ring out of test cables and control panels, fitting and tape test of newly designed test cables
• Mechanical Assembly and Design Tools:
1. Assembly of testing equipment frames, utilizing an aluminum saw and band saw for cutting extrusions, and
an impact gun for joining gussets. This includes drilling holes in panels using various tools (drill, jig saw,
oscillating tool, reciprocating saw, knockout punches) and securing equipment with a hammer drill and lag
bolts.
2. Adept in constructing complex automated mechanical structures like autodocks, ball screws with ball
bearings, rail adjustments, tension belts, and roll cart assemblies, employing torque wrenches and thread
lockers. This detailed work follows both metric and imperial drawings, involving the interpretation of
SolidWorks models, blueprints, and the use of eDrawings and AutoCAD for guidance.
• Wiring and Integration PLC I/O Modules:
1. External wiring and integration for 10+ End of Line Testers and Force Applying Machines, including laser
setup and adjustment, proximity sensors setup, load cells, light curtains, proximity sensors, muting sensors,
muting lamps, stack lights, barcode scanners, motors and servomotors, junction boxes and I/O blocks
2. Managed pneumatic systems, including creating pneumatic diagrams, connecting solenoid valve banks and
cylinders, installing pressure regulators, FRL (Filter Regulator Lubricator) assemblies, air bearing assemblies,
and pressure sensors
• Electrical Panel Assembly:
Assembly of 30+ AC/DC custom electrical panels each with about 300 wires based on schematics, involving
Electrical Controls, relays, power supplies, circuit breakers, amplifiers, PLC, PCs, and panel cutout
PLC & HMI Programming
Developed, debugged, and simulated complete project architecture for various PLCs such as Allen
Bradly, Siemens, Unitronics, or Omron using function block and ladder logic
Created control logic for scaling, mapping, and processing analog as well as digital signals
Build HMI graphics including, animations and programming VBA codes on Factory Talk View as
well as Rs View software for various process screens
Robotic Programming
Troubleshooted and programmed 6-axis FANUC M-1iA and LR Mate 200 robots using teach
pendant
Integrated visual detection into program logic to implement jogging of robots in various
custom-defined user, tool, and jog frames
Implemented Dual Check Safety (DCS) by setting up DCS barriers
Drafting Tools
Master in AutoCAD, EPlan, SolidWorks, and similar computer-aided design software
Designed, and prepared detailed engineering drawings such as instrument loop diagrams, P&ID,
electrical designs, wiring diagrams, control cabinet layouts, etc.
Created key engineering documents such as bill of material, operating descriptions, and
installation details
Process Instrumentation
Performed commissioning, testing, and troubleshooting of industrial control systems
Selection, sizing, calculations, and procurement of cost-effective control solutions including
industrial instruments such as valves, actuators, sensors, motors, VFD, and servo drives
Designed and troubleshooted communication network using Ethernet, Profibus, Modbus,
DeviceNet, and Remote I/O like AS-I, RS-485 protocols
Conducted risk analysis, root cause analysis (RCA) on complicated circuit faults
Good knowledge of Pneumatic, hydraulic, mechanical, analog, and digital circuit applications
PROFESSIONAL EXPERIENCE
6TH SEPT 2022 – 25TH AUG 2023
ENGINEERING CO-OP STUDENT, LANGTREE CONTROLS LTD.
Created complex PLC logic using RS Logix, RS Studio, and Siemens TIA portal
Designed HMI graphics on FT View for various process screens
Read, analyze, and interpreted P&ID, panel layouts, and other schematics diagrams and wired PLC
hardware, switches, I/O, and power supplies into the network
