Techno Module Brochure New
Techno Module Brochure New
                                  Fang Logstrup
                                  Managing Director
02
TECHNO MODULE
                                               03
THE TECHNO
MODULE DESIGNER
Panel properties   2D view
3D view
04
The first step in designing a successful
distribu on board or motor control
centre is planning with Techno Module
Designer (TMD).
                                              05
FRAME WORK
06
07
BUSBARS
08
Busbar systems use standard
‘off the shelf’ 10mm flat copper bars.
Rated current
In = up to 12’000A
Icw = up to 100kA - 3s and 150kA - 1s
                                                   09
PLUG & POWER
10
Patented
           11
PLUG & POWER
12
13
PLUG-IN UNITS
     Easy and low labour cost to assemble
Special fixing screws reliably secure unit in the “Connected” posi on.
Ergonomic removable handles make installa on and removal of the unit easy and quick.
Various installa on op ons: individual compartment or group installa on inside the compartment.
               * Plug & Power is patented and a registered trade name owned by Elsteel.
14
WITHDRAWABLE UNITS
 High stacking density: up to 40 units in 600×2000 mm sec on.
 Unified design of the unit for side and rear cable outgoing connec on will reduce variety of
 stock items, extremely saving me for designers and provide outstanding flexibility for end
 users.
 Lockable “Connected”, “Test” and “Isolated” posi ons guarantee simplicity, safety and
 reliability of opera ons.
 Integrated interlock will prevent unit removal in running (onload) condi on and provide
 excellent level of safety for your personnel.
 High number of auxiliary contacts (up to 84) and op ons of various digital communica on
 interfaces broaden opportuni es for designers, interfacing and end users.
Interchangeable incoming and outgoing power plugs provide you reliable connec on.
With Posi on indicator you will always know each posi on of the func onal unit.
Li ing brackets will make process of installa on or removal of heavy units easy and quick.
                                                                                                15
FORM 3 + 4
16
17
ARC FAULTS
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Arc Filters have been included in the design of
the separa on plate. Once you install the
standard chimneys your enclosure is arc safe.
                                                  19
TESTING
+ FINISH
20
21
INSTALLATION
COMMISSIONING
Every ELSTEEL enclosure is tested in accordance with IEC 61439-1, not only at the test sta on
but also by the panel builder. Instruc ons are delivered with each panel explaining in detail how
to safely transport and install the panel.
22
CERTIFICATION
 Elsteel Techno Module System is cerified as per IEC and UL standards by independent
 cer fica on authori es.
 Elsteel Techno Module System is fully type tested as per IEC 61439-1, IEC 61439-2 and
 IEC TR 61641 with the following brands.
Elsteel Techno Module System is cer fied for marine applica ons by
       For more cer fica ons and latest updates please see www.elsteel.com               23
                      Breaker                                   Rated current of
     Enclosure type                      Standard                                    Date of issue       Certificate No.
                       brand                                    the assembly, InA
Techno Module ABB IEC 61439-2 ed 1.0 2009-01 800 A August 2010 IPH-3345.2091256.0969
Techno Module ABB IEC 61439-2 ed 1.0 2009-01 800 A September 2010 ASTA-17545
Techno Module ABB IEC 61439-2 ed 2.0 2011-08 1250 A October 2014 DEKRA-2174125.102
Techno Module ABB IEC 61439-2 ed 1.0 2009-01 1600 A August 2010 IPH-3345.2091255.0986
Techno Module ABB IEC 61439-2 ed 1.0 2009-01 1600 A September 2010 ASTA-17544
     Techno Module     ABB        IEC 61439-2 ed 2.0 2011-08         1600 A          October 2014     DEKRA-2174125.101
     Techno Module
                       ABB       IEC 61439-2 ed 3.0 2020-07          1600A            May 2022        DEKRA-2254507.100
     Light
     Techno Module     ABB        IEC 61439-2 ed 2.0 2011-08         2300 A          August 2010     IPH-3345.2091254.0982
Techno Module ABB IEC 61439-2 ed 2.0 2011-08 2400 A June 2011 IPH-3457.2100397.1032
Techno Module ABB IEC 61439-2 ed 2.0 2011-08 2500 A September 2010 ASTA-17543
Techno Module ABB IEC 61439-2 ed 2.0 2011-08 2500 A June 2011 IPH-3457.2100397.0221
Techno Module ABB IEC 61439-2 ed 2.0 2011-08 2500 A August 2011 ASTA-18050
Techno Module ABB IEC 61439-2 ed 2.0 2011-08 2500 A January 2013 ASTA-18741
Techno Module ABB IEC 61439-2 ed 2.0 2011-08 2500 A October 2014 DEKRA-2174125.100
Techno Module ABB IEC 61439-2 ed 2.0 2011-08 3200 A January 2013 ASTA-18740
Techno Module ABB IEC 61439-2 ed 1.0 2009-01 3400 A August 2010 IPH-3345.2091253.0999
     Techno Module     ABB       IEC 61439-2 ed 1.0 2009-01          4000 A         September 2010        ASTA-17542
                                 IEC 61439-2 ed 1.0 2009-01 &
     Techno Module     ABB        IEC 61439-2 ed 2.0 2011-08
                                                                     4000 A         September 2010   IPH-3345.2091252.1010
                                   IEC/TR 61641: Edition 3.0
     Techno Module     ABB                  2014
                                                                 4000 A (415V)        April 2022     DEKRA-2254512.01-AOC
                                   IEC/TR 61641: Edition 3.0
     Techno Module     ABB                  2014
                                                                 4000 A (690V)        April 2022     DEKRA-2254512.02-AOC
Techno Module ABB IEC 61439-2 ed 1.0 2009-01 6300 A September 2010 ASTA-17541
Techno Module ABB IEC 61439-2 ed 2.0 2011-08 6300 A January 2021 DEKRA-2242142.100
     Techno Module     ABB       IEC 61439-2 ed 3.0 2020-07         10000 A         September 2022    DEKRA-2256032.100
     Techno Module    General     IEC 61439-1 ed 2.0 2011-08
                                                                     1000 A         December 2012    IPH-1819.2130777.0451
     Light            Electric    IEC 61439-2 ed 2.0 2011-08
                      General    IEC 61439-2 ed 2.0 2011-08 &
     Techno Module                                                   2500 A         December 2013    IPH-1819.2130776.0500
                      Electric    IEC 61439-1 ed 2.0 2011-08
                      General
     Techno Module               IEC TR 61641 ed 3.0 2014-09         2500 A          August 2015       IPH-02996-15-0516
                      Electric
     Techno Module     Hager      IEC 61439-2 ed 2.0 2011-08         1300 A           June 2019       DEKRA-2197839-102
Techno Module Hager IEC 61439-2 ed 2.0 2011-08 2000 A January 2016 DEKRA-2184741-101
Techno Module Hager IEC 61439-2 ed 2.0 2011-08 3200 A January 2016 DEKRA-2184741-100
Techno Module Hager IEC 61439-2 ed 2.0 2011-08 6100 A June 2019 DEKRA-2197839-103
Techno Module LSiS IEC 61439-2 ed 2.0 2011-08 1600 A February 2017 DEKRA-2195091-100
For more cer fica ons and latest updates please see www.elsteel.com
24
                 Breaker                                   Rated current of
Enclosure type                       Standard                                  Date of issue      Certificate No.
                  brand                                    the assembly, InA
Techno Module LSiS IEC 61439-2 ed 2.0 2011-08 2500 A February 2017 DEKRA-2195091-101
Techno Module LSiS IEC 61439-2 ed 2.0 2011-08 4000 A February 2017 DEKRA-2195091-102
                 Schneider
Techno Module                 IEC 61439-2 ed 1.0 2009-01        400 A            July 2011          ASTA-18047
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 2.0 2011-08        400 A            June 2012         ASTA-18361A
                  Electric
                 Schneider
Techno Module                 IEC 61439-1 ed 1.0 2009-01        800 A            July 2011          ASTA-18048
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 2.0 2011-08        800 A            June 2012         ASTA-18363A
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 1.0 2009-01        1600 A         December 2010   IPH-2633.2100582.0704
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 1.0 2009-01        1600 A          January 2011        ASTA-17864
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 2.0 2011-08        1600 A           June 2012         ASTA-18612A
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 1.0 2009-01        2500 A         December 2010   IPH-2633.2101351.0729
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 1.0 2009-01        2500 A          January 2011        ASTA-17865
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 1.0 2009-01        2500 A           July 2011          ASTA-18046
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 2.0 2011-08        2500 A           June 2012         ASTA-18362A
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 2.0 2011-08        2500 A           June 2012         ASTA-18613A
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 1.0 2009-01        3200 A          January 2011   IPH-3467.2100399.0218
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 1.0 2009-01        3200 A         February 2011        ASTA-17615
                  Electric
                 Schneider    IEC 61439-1 ed 2.0 2011-08
Techno Module                                                   3500 A         November 2012        ASTA-18868
                  Electric    IEC 61439-1 ed 2.0 2011-08
                 Schneider
Techno Module                 IEC 61439-1 ed 1.0 2009-01        4000 A         November 2010        ASTA-17756
                  Electric
                 Schneider
Techno Module                 IEC 61439-1 ed 1.0 2009-01        4000 A           July 2011     IPH-2633.2100584.0506
                  Electric
                 Schneider
Techno Module                 IEC 61439-1 ed 2.0 2011-08        4000 A           June 2012         ASTA-18614A
                  Electric
                 Schneider
Techno Module                 IEC 61439-2 ed 2.0 2011-08        6300 A           June 2020      DEKRA-2232107.100
                  Electric
Techno Module Siemens IEC 61439-1 ed 2.0 2011-08 2000 A February 2017 ASTA-20468
Techno Module Siemens IEC 61439-1 ed 1.0 2009-01 3200 A February 2011 ASTA-17909
Techno Module Siemens IEC 61439-1 ed 2.0 2011-08 4900 A February 2017 ASTA-20467
Techno Module Terasaki IEC 61439-2 ed 2.0 2011-08 1300 A June 2012 DEKRA-2148971.100
Techno Module Terasaki IEC 61439-2 ed 2.0 2011-08 2000 A June 2012 DEKRA-2148971.101
Techno Module Terasaki IEC 61439-2 ed 2.0 2011-08 3200 A August 2017 DEKRA-2197839.100
Techno Module Terasaki IEC 61439-2 ed 2.0 2011-08 6100 A August 2017 DEKRA-2197839.101
For more cer fica ons and latest updates please see www.elsteel.com
                                                                                                                       25
 TECHNICAL SPECIFICATION
     GENERAL DATA
                                                             Indoor
     Installation
                                                             Outdoor1
                                                             Floor standing
     Mounting possibilities
                                                             Wall mounting
MECHANICAL DATA
                                                             Front only
     Service access
                                                             Front & Rear
                                                             Top
     Cable entry
                                                             Bottom
Fixed
Compartments Removable
Withdrawable
                                         as per IEC61439-2   Up to 4b
     Form of internal separation
                                      as per BS EN 61439-2   Up to 4 Type 1-7
     Recommended dimensions of
                                                    Height   Up to 2400 mm (can be extended)
     transport section
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ELECTRICAL DATA
                                                                                     Up to 12000 A @ 350C
                                                                     Main busbar
                                                                                     Up to 10000 A @ 500C
    Rated current (In)
                                                                                     Up to 6300 A @ 350C
                                                                  Functional unit1
                                                                                     Up to 5650 A @ 500C
                                                                                     Up to 120 kA - 1s
    Rated short-time withstand current (Icw)
                                                                                     Up to 100 kA - 3s
Up to 100 kA @ 415 V
                                                                                     Up to 100 kA @ 690 V
    Rated conditional short circuit current (Icc)2
                                                                                     Up to 100 kA @ 800 V
Up to 90 kA @ 900 V
Pollution degree 3
                                                                                     Up to 100 kA @ 415 V
    Permissible short-circuit current under arcing conditions (Ip arc)
                                                                                     Up to 65 kA @ 690 V
                                                                                     500 ms @ 415 V
    Permissible arc duration (tarc)
                                                                                     300 ms @ 690 V
Arcing class C
1
    Outdoor installation is applicable for Stainless Steel Doors and Covers (AISI 304 grade or higher).
2
    Ratings depend on circuit breaker model and manufacturer. Refer test certificates on www.elsteel.com
                                                                                                                              27
     BUSBAR HOLDER DATA
Type Thermal Class (IEC 60085) CTI (IEC 60112) Material Group
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MATERIAL SPECIFICATION
                                   Mild steel 2 mm
Base Frame
                                   Hot dip Galvanized steel 5 mm
                                             COPPER SPECIFICATIONS
Electrolytic Copper high conductivity OC-ETP 99.98 % JIS H3140 C 1100 Tempered upto half hard.
                                                                                                              29
PAINT SPECIFICATION
     1. Standard Paint
     Corrosion resistance in accordance with IEC 62208 clause 9.13.1 and IEC 61439-2 clause 10.2.2.2
     Severity test A
             - 6 cycles of 24h each damp heat cycling test according to IEC 60068-2-30 (Test Db) at (40±2) °C
               and relative humidity of 95%
             - 2 cycles of 24h each to salt mist test according to IEC 60068-2-11 (Test Ka: salt mist) at a
               temperature of (35±2) °C
     Summary: No signs of rust, suitable for harsh industrial surrounding (Indoor installation)
2. Resistance
     Please Note
     If UV resistant powder coating is required it has to be mentioned as a special requirement. The standard
     coating is not UV Resistant. IP protection categories do not imply that enclosures are suitable for outdoor
     applications.
     3. Overpainting
     After careful cleaning and perhaps slight roughening of the surface, the standard coating can be overpainted
     with Powder coating.
     *Powder Coating System : Electrostatic Powder Coating System (ITW Gema – Switzerland)
     *Pretreatment System   : Five stage, Phosphate free Conversion Coating system (Henkel Germany)
For more cer fica ons and latest updates please see www.elsteel.com
30
REFERENCES
For more cer fica ons and latest updates please see www.elsteel.com
                                                                                                 31
                                                       Møllevej 9 C · 2990 Nivå
                        100% Danish                    Denmark
                        Technology                     Tel +45 49 22 33 44
                                                       elsteel@elsteel.dk
                                                       www.elsteel.com