Ati 3000 (5000) en
Ati 3000 (5000) en
INSTALLATION MANUAL
A 3000/3006/3100/3106
A 5000/5006/5100/5106
English EN
WARNING!
important safety instructions:
READ CAREFULLY!
Introduction ASSISTANCE • Log any service jobs onto the periodic maintenance journal.
• Use this product only for the specific purpose for which it is designed. Any Special instructions and recommendations for everyone
other use is therefore improper and dangerous. CAME Cancelli Automatici • Keep away from the hinges and any moving mechanical parts • Stay out
S.p.A. is not liable for any damage due to improper, erroneous and unrea- of the operating range of the operator while it is moving • Do not oppo-
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sonable use • Keep these warnings together with the installation and users' se the movement of the operator as this may result in danger • Always be
manual for the automation system. careful around the dangerous parts, which must be properly indicated with
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Before installing warning signs and black and yellow stripes • When using a selector switch or
(check what's there: if you find something wrong, proceed only after correc- a maintained-action mode command, keep checking that no persons come
ting the problem so the equipment is safe to use) within the operating range of the moving parts, until the command is released
• Check that the part you want to automate is in good mechanical condition, • The gate may move at any moment without warning. Always cut off the
that it is balanced and aligned, and that it opens and closes properly. Make main electric power supply before performing any cleaning or maintenance.
sure you have suitable mechanical stops • If the operator will be installed less
than 2.5 m from the floor or from any other access level, check whether you
need additional protections and/ or warnings • With pedestrian doors framed
into the doors that will be automated, a system must be in place to block their
opening during movement • Make sure the opening of the automated door
leaf does not cause any trapping situations involving any surrounding fixed
parts • Do not install the operator upside down or on any elements that may
bend. If necessary, add suitable reinforcements at the fastening points • Do
not install on sloping ground (only install on flat ground) • Check that any
watering devices cannot wet the gearmotor from the bottom upwards.
Installation
• Properly signal and demarcate the entire site prevent any careless people
from entering the works area • Be careful when handling operators that wei-
gh more than 20 kg (see installation manual. If such is the case, make sure
you have proper hoisting equipment. All opening commands (buttons, key
selectors, magnetic card readers, and so on) must be installed at least 1.85
M from the gate's area of movement, or so that they are unreachable from
the outside. Moreover, the direct commands (from buttons, swipe cards, and
so on) must be installed 1.5 m high off the ground and must not be reachable
by the public • All "hold-to-run" commands must be placed where the ope-
rating gate leaves and transit areas are completely visible. • Apply a perma-
nent label that shows the position of the release device • Before turning over
the installation to the user, check that the system conforms to standards EN
12453 and EN12445 (impact testing), making sure the device has been pro-
perly adjusted and that the safety and protection and release devices function
properly • Where necessary apply the Warning Signs so that they are clearly
visible (e.g. the gate plate)
Instructions and special recommendations for users
• Keep the barrier's areas of operations unobstructed. Check that the photo-
T RG58
cells are free of any vegetation blocking them, and that there are no obstacles
to the free movement of the operator. Do not allow children to play with the 3 x 1,5 2 x 1,5
fixed command devices, or in the barrier's area of operation. Keep transmit- 4x1
2x1
ters and any other command devices away from children, to prevent the ope-
rator from being activated by mistake • Frequently check the system, to scan
for any anomalies or wear and tear in the moving structures, the operator's 4 x 1,5
4 x 1,5
components, all fastening points and devices, the cables and accessible con- - RX
nections. Keep any jointed parts like hinges lubricated and clean of debris 2 x 1 - TX
and the guide-sleds free of any friction • Perform functional checks to the
photocells and sensitive edges every six months. To check that the photocells
work properly, wave an object in front of them during closing; if the operator
inverts its direction of travel or blocks movement, then the photocells are
working properly. This is the only maintenance job that can be done to the
gate when it is powered up. Ensure proper cleaning of the glass on the pho-
tocells (use a slightly damp cloth); do not use any solvents or other chemical Hand crushing hazard
products that may ruin the devices) • Should any repairs or changes to the
system settings be needed, release the operator and refrain from using it until
safety conditions have been restored • Cut the power off before releasing the Danger high voltage
operator for manual opening, to avoid any hazardous situations. Check in-
structions • It is FORBIDDEN for users to perform ANY OPERATIONS THAT ARE
NOT EXPRESSLY REQUESTED OF SAID USERS in the manuals. Any repairs, Danger of crushing feet
adjustments or extra-ordinary maintenance, EXCLUSIVELY CALL TECHNICAL
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2.1 Intended use
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The ATI 230V gearmotor is designed to power residential and condominium swing gates.
Any use, other than that described above or installations performed in ways other than those described herein, are forbidden.
2.2 Restrictions
With swing gates it is always advisable to install and electro-lock. This is to ensure a reliable closing and to protect the gearmo-
tor’s inner workings.
But whereas with reversible operators it is merely advisable, with irreversible ones, beyond 4 m, it is obligatory.
3 Reference Standards
For its quality processes management Came Cancelli Automatici is ISO 9001 certified, and for its environmental management it
is ISO 14001 certified.
This product complies with the following standards: see declaration of conformity.
4 Description
4.1 Gearmotor
This product is engineered and built by CAME cancelli automatici S.p.A. in compliance with applicable safety standards.
The electro-lock fitted (A3000/A3006/A5000/A5006) irreversible or (A3100/A31006/A5100/5106) reversible gearmotor, is made up
of two cast-aluminium half shells containing a gearmotor with epicycloid gearbox system.
A double, electromechanical limit-switch system is fitted above the gate-movement worm-screw
1) Gearmotor
2) Front bracket 2
3) Back swivel-joint 1
4) Back bracket
5) Anchoring plate
5
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5 3
Travel
Travel
5 Installation
Pillar
End stop
Gate leaf
Hinge
5.2 Tools and materials
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance
with the current standards and regulations.
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2 3 7 6 4 4 5
7
1
8 1
4
8
1) Gearmotor 5) Keyswitch
2) Control panel 6) Antenna
3) Radio receiver 7) Flashing light
4) Photocells 8) Transmitter
5.5 Mounting
The following applications are only examples, in that the space available for fixing the operator and accessories varies depen-
ding on the dimensions. It is thus up to the installer to choose the most suitable solution.
Tab. 3
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Pillar
Leaf - closed posi-
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Hinge Gate leaves < 3 m
tion
A B C< E
Opening
mm mm mm mm
90° 130 130 60 720
120° 130 110 50 720
Gate leaves < 5 m
90° 200 200 120 920
120° 200 140 70 920
Anchoring plate
Back bracket
Bushing
Back swivel-
joint
Apply the fixing plate to the post using the tail bracket, making sure that the values , A and B (tab. 3), are met between the hinge axis
and the bracket’s centre hole. The tail bracket is fitted with further holes to allow for variation of the gate’s opening angle.
N.B.: increasing measurement B reduces the opening angle and thus the peripheral speed and increases the motor thrust on the
gate leaf. Increasing measurement A increases the opening angle and thus the peripheral speed and reduces the motior thrust on
the gate leaf.
Anchoring plate
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Front bracket
With the gate closed apply the anchoring plate to the gate leaf, making sure that the front bracket is lined up horizontally with the
back bracket and ensuring that measurement E is met.
Carter
M8 self-locking nut
Endless screw
M8x10
M8x50
N.B.: upon installation we suggest lubricating (using a neutral grease) the endless screw and the bushing.
5.6 Release with customised key
Key
Only for: A3000/A3006 CA
ME Door
A5000/A5006
180
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Release only with motor stopped:
1) raise the door;
2) insert and turn key which immediately releases door;
3) manually push or pull gate leaf.
To lock gate leaf again into place just insert key again and turn.
Endless screw
Microswitch bar
Spindle
Screw
Microswitch unit
Release the gearmotor and set the gate leaf to the full opening position required.
Slide the microswitch unit on the microswitch sled until the same is inserted by making contact with the microswitch actuating sled.
Secure the microswitch unit with the screws.
5.8 Connecting to the ZA3N/ZM3E control panels
Connecting 2 motors
,4 ,4
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.
Pag. 9 - Manual code: 119D49EN ver. 6 09/2014 © CAME cancelli automatici S.p.A. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici S.p.A. to notify users.
&53)"),%
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5 6 7 8 9
5 6 7
5 6 7
M1
M2
Connecting 1 motor
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5.9 Application for outward opening
Tab. 4
A3000-3006 A5000-5006
3100-3106 5100-5106
A 130 mm 200 mm
B 130 mm 200 mm
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E 720 mm 920 mm
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E
Outward
Inward
A
Extra bracket
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5 6 7 8 9
5 6 7
5 6 7
M1
M2
7.2 Trouble shooting
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The gate opens but • The photocells are engaged • Check that photocells are cle-
will not close an and in good working order
• Call assistance
The flashing light • The bulb is burnt • Call assistance
does not work
DECLARATION OF CONFORMITY
Declaration Came Cancelli Automatici S.p.A. declares that this device conforms to the essential, pertinent requirements provided by directives
2006/42/CE, 2004/108/CE.
An original copy of the declaration of conformity is available on request.
IT • Per ogni ulteriore informazione su azienda, prodotti e assistenza nella vostra lingua:
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www. came.com NL • Voor meer informatie over het bedrijf, de producten en hulp in uw eigen taal:
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CONTROL PANEL
319S63EN
& RQWUROVOLQH FOR 230 V OPERATORS
Z
SERIES
INSTALLATION MANUAL
ZF1N
English EN
"IMPORTANT INSTALLATION SAFETY INSTRUCTIONS"
“WARNING: IMPROPER INSTALLATION MAY RESULT IN SERIOUS HARM. PLEASE FOLLOW ALL INSTALLATION INSTRUCTIONS”
“THIS MANUAL IS INTENDED ONLY FOR PROFESSIONAL INSTALLERS OR OTHER COMPETENT INDIVIDUALS”
1 Legend of symbols
This symbol shows parts which must be read with care.
ENGLISH
p. 2 - Manual code: 319S63 ver. 2.0 11/2011 © 11/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
This symbol tells you what to tell the end-user.
3 Reference standards
Came Cancelli Automatici employs an ISO 9001:14001 certified quality management system and an ISO 14001 environmental
management system. Came entirely engineers and manufactures in Italy.
This product is compliant with: see statement of compliance.
4 Description
Engineered and built entirely by Came Cancelli Automatici
TECHNICAL DATA
S.p.A.
Power supply 230 V AC on terminals L1 and L2. The control panel Power supply 230 V - 50/60 Hz
is protected by a 5 A fuse, while the low voltage accessories (24 Maximum allowed power load 320 W
V) are protected by a 3.15 A fuse. Power draw when idle 40 mA
Warning! The overall power of the 24 V accessories must not maximum power for 24 V accessories 20W
exceed 20 W. Circuit insulation class
All connections are protected by quick fuses, see table.
Container material ABS
The card provides and controls the following functions:
Container protection rating IP54
- automatic closing after an opening command; Working temperature - 20 / +55°C
- maintained action command.
The available command modes are:
- opening/closing; FUSE TABLE
- total stop. to protect: fuses for:
The photocells, after detecting an obstacle, may trigger: Electronic board (line) A 5
- the reopening of the closing gate; Command devices and accessories 3.15A
- a total stop. (control unit
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p. 3 - Manual code: 319S63 ver. 2.0 11/2011 © 11/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
1. Connecting terminals 11
2. 5A line fuse
3. 3.15 A accessories fuse
4. Buttons to memorise radio code
5. Trimmer for adjusting the delay of
operator 2
12
6. Working time adjuster trimmer
7. Automatic closing time adjuster trimmer
8. Functions selector
9. Radio frequency card socket
10. LED
11. Operator torque limiter
12. Transformer
2
4
02/'
5
7 8 9 10
Warning! Before acting on the equipment, Connect the black wires protruding from
cut off the main power supply and disconnect the card onto condenser connectors.
the emergency batteries (if present).
5 Installation
5.1 Preliminary checks
Before beginning to install, the following is necessary:
• Make sure that the point where the electrical panel is anchored is free from any impacts, and that the surface is solid and that
proper tools and materials are used (i.e. screws, wall plugs, etc.).
• Set up a suitable omni polar cut-off device, with distances greater than 3 mm between contacts, with sectioned power source.
ENGLISH
• Check that any connections inside the container (made for continuity purposes of the protective circuit) are fitted with extra
insulation compared to other internal conductive parts.
• Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage.
p. 4 - Manual code: 319S63 ver. 2.0 11/2011 © 11/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
5.2 Tools and equipment
Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with current
regulations. Here are some examples.
FERNI FERNI
ENGLISH
FAST FAST
p. 5 - Manual code: 319S63 ver. 2.0 11/2011 © 11/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
ATI ATI
KRONO KRONO
U V W X Y E
Power supply
L1 L2 11 10E
Flashing light (contact rated for: 230V AC - 25W Max.) Flashes while
gate opens and closes.
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p. 6 - Manual code: 319S63 ver. 2.0 11/2011 © 11/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
U V W X Y E
5 C1 7 2 1 11 10ESES
Safety devices
DIR Delta-S
RX TX
C1 = (N.C.) contact for reopening while closing
Input for safety devices like photocells, sensitive
edges and other devices that comply with EN 12978
regulations. While the door is closing, opening the
contact will invert movement until it is fully opened.
#
5 C1 7 2 1 11 10ESES
if unused
RX Delta TX
./ # .#
C1 = (N.C.) contact.) for reopening while closing
5 C1 7 2 1 11 10ESES
Command devices
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Key switch selector and/or command button (N.O. contact)
p. 7 - Manual code: 319S63 ver. 2.0 11/2011 © 11/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
5 C1 7 2 1 11 10ESES
7 Selecting functions
PROG
ON
1 2 ON
OFF
1 2 OFF
8 Settings
1 2
PROG
T.R.2M
T.L. T.C.A
To change motor torque, move the faston (the one with the black wire) to one of the four settings; 1 min. - 4 max.
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p. 8 - Manual code: 319S63 ver. 2.0 11/2011 © 11/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
L2T 1 2 3 4 L1T
0 12 24
02/'
L1TL2TCT 0 12 24
Antenna
Transmitters
ATOMO
AT01 • AT02
AT04
CAM
E see instruction sheet in the packaging
CAM
E of the AF43SR radio-frequency card
E
CAM
see instructions on box
TOUCH TOP TOP
TCH 4024 • TCH 4048 TOP-432A • TOP-434A TOP-432NA • TOP-434NA
TOP-302A • TOP-304A TOP-862NA • TOP 864NA
TOP-432S
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E
CAM
p. 9 - Manual code: 319S63 ver. 2.0 11/2011 © 11/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
E
CAM
E E
CAM CAM
E
CAM
E
CAM
E
CAM
E
CAM
E E E
CAM CAM CAM CAM
E
E
CAM
Plug in the radio-frequency card onto the electronic board AFTER CUTTING OFF THE MAIN POWER SUPPLY (and disconnecting the
emergency batteries).
N.B.: The control board recognises the radio-frequency card only when it is powered up.
1 2
AF card
Memorisation
1) Keep pressed the "CH1" button on the control board (the LED light flashes).
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p. 10 - Manual code: 319S63 ver. 2.0 11/2011 © 11/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
PROG
1 2
Flashing LED
2) The transmitter button sends the code, and the LED will stay on to signal that memorisation was successful.
PROG
1 2
LED on
N.B.: if you later wish to change code, repeat the sequence described.
11 Dismantling and disposal
On its premises, CAME Cancelli Automatici S.p.A. implements a certified Environmental Management System in compliance
with the UNI EN ISO 14001 standard to ensure environmental protection.
Please help us to safeguard the environment. At CAME we believe this to be one of the fundamentals of our market operations and
development strategies. Just follow these short disposal instructions:
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The components of the packaging (i.e. cardboard, plastic, etc.) are solid urban waste and may be disposed of without much trouble,
simply by separating them for recycling.
p. 11 - Manual code: 319S63 ver. 2.0 11/2011 © 11/2011 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
Before proceeding it is always a good idea to check your local legislation on the matter.
DO NOT DISPOSE OF IN NATURE!
PRODUCT DISPOSAL
Our products are made up of various materials. Most of these (aluminium, plastic, iron, electric cables) are solid urban waste.
These can be disposed of at local solid waste management dumps or recycling plants.
Other components (i.e. electronic cards, transmitters batteries, etc.) may contain hazardous substances.
These must therefore be handed over the specially authorised disposal firms.
Before proceeding it is always a good idea to check your local legislation on the matter.
DO NOT DISPOSE OF IN NATURE!
12 Compliance statement
MANUFACTURER'S STATEMENT
Pursuant to attachment II A of the Directive 2006/95/CE
Declares under law that the following garage door and gate automation product called:
ZF1N
...comply with the essential requirements and pertinent provisions, established by the following Directives and
also comply with the applicable parts of the reference Regulation standards listed below.
---DIRECTIVES---
2006/95/CE LOW VOLTAGE DIRECTIVE
2004/108/CE ELECTROMAGNETIC COMPATIBILITY DIRECTIVE
MANAGING DIRECTOR
Mr Gianni Michielan