SINUMERIK 810D

The Compact Digital Wizard

sinumerik
 The Digital SINUMERIK 810D
To Beat Today’s and Tomorrow’s Competition

Are you, too, looking for new ways and worthwhile opportunities to increase your competitiveness in the marketplace?

As an entrepreneur, you’re far better off securing your own real growth by increasing manufacturing productivity.

You can increase your profits and reduce the costs of turning, milling, and drilling operations, for example. We can

supply you with the patent recipe to achieve these objectives:

it is called SINUMERIK® 810D – and it’s extremely compact and simply a digital dream!

A real innovation which demonstrates our

system competence
We have packed a lot of innovative technology into the
SINUMERIK 810D: a digital manufacturing control with NC,
PLC, and digital 6-axis closed-loop control on board. Add
to this a power section box with three integrated power
sections for one spindle and two axes, for example. Or
there’s an optional CCU box with two power sections avail-
able. The box can be cooled either internally or externally.
And all this is packed into a compact housing that’s just
150 mm wide.
A CNC and drive control have been implemented on the
same board as inseparable partners at the digital level.
This is achieved through maximum and consistent integra-
tion on a multilayer board. The entire control hardware and
software is located on ASICs. These control up to 6 axes
superbly. Or even 4 axes and two spindles – whatever your
requirement. In addition to our standard motors, the syn-
chronous spindles, linear motors, and torque motors from
our product range can be operated.

Welcome to the digital system:

Simply digital – that’s our motto. Operation and program-
ming have never been this easy.
We have made turning, milling, and drilling fast, accurate,
and economical. Take a power supply module, add on
one or two additional power sections from the
SIMODRIVE® 611 range, take two axis expansion modules
and already you are fully equipped to get the most from
your machine tools.

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 A New Digital Class:
No Drive Interface. Compact. Complete.

Compact and integrated Integrated in the automation

Because we have packaged the drive network of tomorrow:
control and the numerical control on the SIMATIC S7 modules
the same board, you benefit from The integrated PLC is based entirely
compact technology. This, and full on the world standard of the
access to the modular range of SIMATIC® S7 modules. This provides
SINUMERIK components, provides you with a high degree of hardware
an optimum mix. It is precisely this integration and PLC performance.
advantage that sets the digital 810D And gives you perfectly matched
Smoothed acceleration with jerk lim-
apart from its competitors. And the automation solutions for your ma-
itation is a standard function that
same applies to the operator control chine tools.
noticeably reduces wear on mechan-
and programming of the hardware
Exclusive standard features ical parts and optimizes travel re-
and software components.
included – complete and sponse. This adds a good few years
Here, the user can comfortably access to the service life of your machine,
ready to start!
the system pool of the time-proven taking the pressure off your invest-
SINUMERIK 840D, for instance. So if Our compact digital SINUMERIK 810D
ment budget. In addition, the look-
the existing maximum number of package has everything that other
ahead feature, which makes a high-
6 axes should prove insufficient, all control manufacturers can only
speed control out of a compact con-
you have to do is change to the mod- dream of. And these capabilities are
trol.
ular 840D system. This is an elegant already included in the standard pack-
age and do not involve surcharges. The contouring mode with pro-
solution to the problem, because the
We are talking here about a solid base grammed corner rounding helps
operator control and programming
of production-related functions that you to navigate corners faster during
units and the interfaces are exactly
you’ll go a long way to find in other milling. This is a real time-saving
the same.
compact controls. Here are a few factor in your NC production.
examples. Or get to know FIFO, the dynamic
preprocessing buffer. This feature
increases the rate of program execu-
tion. And time is money, especially
when it comes to production.

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The FRAME concept is a major ex- SINUMERIK 810D implemented
ample of a special set of functions in handling
included in the standard on-board SINUMERIK 810D is particularly suited
configuration of our digital high- for handling tasks. For communica-
flyer. These features allow move- tion with a control system or dis-
ments to be defined in Cartesian space tributed I/O you can use an internal
for free, combined transformations, PROFIBUS-DP interface. Thus the
i.e. for relocating, rotating, scaling, simple exchange of PLC data is guar-
and mirroring of coordinate sys- anteed.
tems. When used in conjunction with
The optimum unit for handling and
swivel tools, FRAME makes the pro-
teaching tasks is the SINUMERIK HT6
gramming of even complex parts
handheld terminal. Easy entry to the CNC world:
considerably more flexible.
ShopMill, ShopTurn, and
A range of further standard functions Even for grinding, your digital ManualTurn
on the digital 810D makes the pro- 810D has everything you need
To be a successful job shopper today,
duction life of your NC machine much For example, it provides oscillation you need to offer more than just pre-
easier. functions which are asynchronous, cisely-manufactured workpieces.
modal, and non-modal. It also sup- Other persuasive arguments you need
A taste of our NC software
ports multiple feeds in one block, up your sleeve are flexibility and price
options
tangential control, and an inclined credibility. That is precisely what
When it comes to software options axis. ShopMill, ShopTurn, and ManualTurn,
in the SINUMERIK 810D, a wide range
But that’s not all: speed is one of the the shopfloor-oriented interfaces for
of outstanding features is waiting to
strengths of the digital 810D. High- SINUMERIK 810D, give you.
give you the competitive edge you’ve
speed CNC inputs are provided with You save so much overhead on pro-
been looking for.
NCU terminal expansion. This is com- gramming, operation, and tool and
For example complete tool manage- bined with high-speed CNC input/ workpiece setup that you have greater
ment, spline interpolation with A, B, output functions such as variable feed flexibility when reacting to a wide
C splines and polynomial interpola- in a block, program jumps, and axis- variety of complex jobs.
tion up to the 5th degree ensure specific deletion of distance-to-go.
smooth transitions while compressor You can greatly shorten lead time
Finally, two further beneficial features from the drawing to the workpiece.
functions increase the speed of the
are also included in the standard con- Even with very small batches.
SINUMERIK 810D/810DE. This is, of
figuration of the 810D: a workpiece-
course, supplemented by tempera-
oriented actual value system and
ture compensation for maintaining
grinding-specific tool compensation
the exactness of the parts at different
with grinding wheel peripheral speed.
temperatures. Last but not least, tech-
nological cycles are also available for
drilling, milling, and turning as well
as the retrace function for plasma arc
and water jet cutting.

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 SINUMERIK 810D –
a Perfect System from A–Z

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Performance Data for the SINUMERIK 810D/DE
System configuration: Spline interpolation for 3-axis machining
Operator control components Polynomial interpolation up to the 5th degree
SINUMERIK 810D integrated in Master value coupling and curve table inter-
SIMODRIVE packaging polation
Compact 32-bit microprocessor CNC Involute interpolation
continuous-path control
Cartesian PTP travel
– SIMATIC S7 CPU
– Up to 6 digital SIMODRIVE 611 Transmit/peripheral surface transformation
drive controls Inclined axis
– 2 or 3 SIMODRIVE power sections
Reciprocating functions
Add SIMODRIVE 611 power supply modules
Axis and spindle movements from synchro-
and power modules, if required, for a com-
nized actions
plete system
Evaluation of internal drive variables
1FT6, 1FK, 1PH, 1FN, 1FE, 1FW6, 2SP1,
1LA motors Continuous dressing
SINUMERIK 64E/32A simple I/O module Multi-mode actions (ASUBs)
SIMATIC S7 I/O modules in S7-300 design Time-reciprocal feed
and PROFIBUS I/O

Control design: Operating modes:

The control is packaged in a 150-mm-wide AUTOMATIC

SIMODRIVE 611 housing and consists of two JOG (set-up)
components: the CCU module (Compact Control TEACH-IN (interactive program
Unit) and the CCU power section box. A range development with machine)
of intelligent, external operator panels for a MDA (execute manual input block)
wide variety of operator requirements complete The operating modes are supported by
the control system line-up. The SINUMERIK hand- machine functions:
held terminal extends the area of application – PRESET for setting a new coordinate
of the operator elements for handling. reference point
– Simultaneous traversing of axes with
Functionality: up to 2 handwheels
– Overstore of machine functions in set-up
Drilling, milling, turning, grinding technologies
and AUTOMATIC mode
Handling – Program selection via directory
Retrace (retrace support) Automatic teach-in via SINUMERIK handheld
Additional second channel terminal
6 on-board measuring circuits
Contours and compensations:
Comprehensive motion control for high-speed
machining with look-ahead function and Contour violation prediction system
dynamic feed-forward control Configurable number of intermediate blocks
Axis/spindle exchange for tool radius compensation

Program preprocessing Tool radius compensation with approach and

retraction strategies and intersection point
Coordinate transformation and inclined
calculation
machining with FRAME
Interpolatory spindle pitch and measurement
Direct/indirect measurement system switchover
system error compensation
for high precision and high-speed positioning
Backlash compensation
Endlessly turning rotary axes
Quadrant error compensation
Programmable acceleration Quadrant error compensation, automatic
Acceleration with jerk limitation Electronic counterweight
Acceleration-dependent feed-forward control
Follow-up mode
Temperature compensation
Gantry Multi-dimensional sag compensation
Coupled axes motion
Safety functions:
Master/slave for drives
Tangential control Safety routines continuously active for meas-
urement circuits, excess temperature,
Position switching signals/cam controller battery, voltage, memory, limit switches,
Spindle package with comprehensive func- fan monitoring, EPROM
tionality, including various thread-cutting Working area limitation
functions, variable pulse evaluation, oriented Two software limit switches
spindle stop Contour monitoring
Synchronous spindle/multi-edge turning Spindle monitoring
NURBS universal interpolator Diagnostic functions for interface, PLC,
and NC with plain-text display on screen
2D+2 helical interpolation

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 Programming: Operator control components: Displays:
Convenient DIN 66025 programming The operator panels are modular in structure Screen texts in several languages, switchover
language editor with comprehensive and can be combined for specific performance function between any two (English, German,
high-level language elements requirements. Spanish, French, Italian, Chinese). Other
Technology cycles for drilling, milling, and OP 010S operator panel (19” wide), 10.4” languages on request
turning TFT color display, membrane keyboard Program window for block display
Measuring cycles OP 010S operator panel (310 mm wide), Actual position value in 2- to 5-fold
Rigid tapping 10.4” TFT color display (VGA), mechanical character size
Measurement specification in meters, keys Screen saver
inches, or mixed OP 010C operator panel (19” wide), 10.4” Plain text display of operational states
Comprehensive parameter assignment TFT color display, mechanical keys
features Operation:
OP 012 operator panel (19” wide), 12.1“ TFT
Program development parallel to machining color display, membrane keyboard, and inte- Transparent operation: operating areas with
Fast NC-PLC data exchange via dual-port RAM gral mouse, vertical softkeys can be used as both horizontal and vertical softkeys
Contour and cycle programming direct keys in the PLC Operator panel disable
Reference point approach via program TP 012 touch panel (400 mm wide) User-oriented, hierarchical access
Interactive programming on PCU 50/70 with protection
graphical contour generation, technology OP 015/OP 015A operator panel (19“ wide),
15“ TFT color display, membrane keyboard, OA, open user interface configurable under
memory, user-configured displays
Windows
Simulation for turning and milling on TP 015A touch panel
Complete user interface (user-specific)
PCU 50/70 OP 030 slimline operator panel (280 mm
ManualTurn, simple operating software for wide)
Communication:
semi-automatic turning machines, operator- Machine control panel (19“ wide) with 30
Universal RS232C (V.24)/TTY interface,
friendly programming with simulation and unlabeled customer keys and key switch
configuration via plain-text screen
contour calculator MPI interface module for customer machine
Reading in/out via universal interface
ShopTurn, user-friendly operating and pro- control panel
parallel to operation
gramming interface for single-slide CNC turn- Full CNC keyboard (19” wide)
ing machines, also with C axis and rotating Comprehensive archiving
MFII standard PC keyboard CNC networking with NC program manage-
tools
Handheld unit ment DNC (direct numerical control)
ShopMill, simple operating and programming
HT6 handheld control and programming unit Tool data information (TDI)
software for 21/2 D machining on vertical
Machine data acquisition (MDA)
and universal milling machines with simula- PCU 20 Remote procedure call (RPC)
tion and contour calculator
– COM 1 (V.24/TTY), COM 2 (V.24) Total productive management
SinuTrain/JobShop on PC Minimizing downtimes with service manage-
– PS/2 mouse, PS/2 keyboard
On-line ISO dialect interpreter ment RCS (remote control system)
– Multi-point interface (MPI) Program coordination by means of CNC high-
Dynamic FIFO preprocessing buffer
Configurable number of zero offsets – USB, 2 channels (1 x internal/1 x external) level language
– Ethernet 10/100 Mbit/s (optional) Multi-point interface (MPI)
NC user memory (RAM) up to 2.5 MB for part
Second serial interface (HMI via external PC)
programs, tool compensations, offsets – Cardbus (max. Type III)
Data exchange between channels
– Disk drive interface (option) I/O interface via PROFIBUS-DP (CCU as master
PLC:
PCU 50 or slave)
Integrated SIMATIC S7-compatible CPU e/PS network services
Program and data memory expandable – Removable hard disk with transportation
up to 288/480 Kbytes lock (1 GB for user data), Microsoft
Windows XP operating system
STEP 7 programming language Tools:
I/O peripherals expandable up to – COM 1 (V.24/TTY), COM 2 (V.24)
SIMATIC STEP 7 for SINUMERIK hardware
768 digital I/Os – LPT1 parallel interface Ghost – data backup to CD-R with PC/PG
I/O peripherals with PROFIBUS-DP – PS/2 mouse, PS/2 keyboard SinuCom NC – Program package for simple
expandable up to 2048 digital I/Os – Multi-point interface (MPI) and effective commissioning
Position or stepper motor for PLC Commissioning tool for SIMODRIVE 611 digital
– USB, 2 channels (1 x internal/1 x external) (included with HMI Advanced)
positioning axis
HiGraph programming – Ethernet 10/100 Mbit/s (option)
Up to 4096 flags, 64/256 counters, – Cardbus (max. Type III)
128/256 timers, 256 FBs/FCs, and 399 DBs Symbols and abbreviations:
– Disk drive interface
– Expansion slots: 1 x PCI/ISA + 1 x PCI CNC functionality included in
PCU 70 standard package of CCU

Same as PCU 50, except: Optional extras or accessories

–1 x PCI/ISA + 3 x PCI
CCU – Compact Control Unit
HMI – Human-Machine Interface
MPI – Multi-Point Interface
NC – Numerical Control
PLC – Programmable Logic Control
Would you like more information about the SINUMERIK 810D? Upon request we will gladly send you PCU – Personal Computer Unit
further information free of charge. OA – Open Architecture
OP – Operator Panel
TP – Touch Operator Panel
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Everything a machine needs: The digital 810D – simply brilliant!
digital control for tomorrow’s A perfect system from application
world markets to service
Wherever your NC machines operate, Servicing is also an important con-
the 810D fully equips you for all your sideration with applications all over
tasks. Think of China and Korea, for the world. In practice this means you
example, where only low-cost, high- won’t find any complex wiring in the
performance machines with high- digital 810D. If servicing is required,
quality controls have a chance in you simply replace the board – and
the marketplace. Even there, the your NC is ready to run again. So you
SINUMERIK 810D masters the picto- can forget long downtimes.
graphic languages in its user inter- And where there are no conductors,
face. We can already provide you with faults are unlikely to occur anyway.
simplified Chinese and Korean lan- In other words, our 810D enjoys a
guages. really good reputation for reliability.
Not only that, but a simple keystroke
suffices to change the user interface Simplicity is the key
from an Asiatic pictographic language The new digital 810D is a universal
to a European language. You can genius for your NC machine. Regard-
choose between English, French, less of whether you are using a digital
Italian, Spanish, or German. system for the first time or replacing
For HMI and programming you have, a control from another manufacturer.
for example, the option of a 310-mm The main thing is, you will be simply
slimline OP 010S operator panel with digital tomorrow!
a color TFT display – ideal where
space is at a premium.
 PUBLICIS
The SINUMERIK 810D
Available at a location near you
www.siemens.com/sinumerik

Subject to change without prior notice | Order No. E20001-A590-P610-X-7600 | DISPO 06311 | 21C9992 MK.MC.10.STAN.52.7.01 WS 10062. | Printed in Germany | © Siemens AG 2006
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A support network in which you will
always find a personal contact.
Hotline: +49 (0)180-50 50 222

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general descriptions or characteristics of performance which
Automation & Drives in case of actual use do not always apply as described or
which may change as a result of further development of the
Motion Control Systems products. An obligation to provide the respective characteristics
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