0% found this document useful (0 votes)
37 views20 pages

Machine Vision: Systems Sensors Software

Uploaded by

Lam Nhat Quang
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
37 views20 pages

Machine Vision: Systems Sensors Software

Uploaded by

Lam Nhat Quang
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

Machine Vision

Systems ▪ Sensors ▪ Software


Optimize Quality, Minimize Waste,
Maximize Throughput
More than 1 billion products are made every day using Cognex machine vision solutions. These solutions perform highly detailed
tasks on high-speed production lines to help companies around the world make their manufacturing and distribution faster,
smarter, and more efficient.

Cognex sensors and 2D and 3D


systems all use machine vision
to perform inspections but are
engineered for different tasks.

Vision Sensors 2D Vision 3D Vision

Presence/Absence  
Defect Detection   
Assembly Verification   
Gauge/Measure   

Cosmetic Inspection  
Guide/Align  
OCR/OCV   
Code Reading 

2
Industry-Leading Vision Technology

Cognex AI and rule-based technologies provide defect detection, feature location, optical character recognition (OCR), guidance,
and measurement capabilities to solve the most challenging manufacturing applications.

AI-based technologies
Cognex AI-powered technologies learn to spot patterns and anomalies from example images to solve complicated tasks and provide
consistency and speed that aren’t possible with manual inspection.

Edge learning: For ease of use

Edge learning is a subset of AI in which processing


takes place on-device, or “at the edge,” using a
pre-trained set of algorithms. The technology is simple to setup,
requiring smaller image sets and shorter training and validation
periods than traditional deep learning.
Missing OK

Mismatch Missing

Deep learning: For complex tasks

Deep learning is a subset of AI designed to


automate advanced or highly customized
applications. The technology enables users to process large,
detailed image sets quickly and efficiently and analyze fine
details to differentiate between acceptable and unacceptable
anomalies.

3
Rule-based technologies
Designed for specialized tasks with consistency and low variation, Cognex rule-based technologies improve
production and distribution across all industries by automating a range of tasks and delivering highly reliable results.

Object location Bead inspection


Find geometric patterns on Run high-precision
parts under inspection. inspections on beads and
edges.

Edge inspection Histogram and image


processing
Locate edges, features, and
measure width. Measure thresholds and
prepare images for analysis.

Measurement tools Color tools


Establish reliable Run color-based analysis for
feature-based parameters a range of applications.
and thresholds.

Identification Optical character


recognition
Ensure high read rates for 1D
and 2D barcodes. Automate character reading
and decipher text.

Advanced imaging technologies


HDR+ SurfaceFX
Delivers high-contrast Isolates features and
images for multi-point defects that are recessed or
inspections and stabilizes embossed on parts such as
light intensity to reveal chips, wrinkles, punctures,
subtle features. stamped text, and codes.

4
2D Vision Systems

m
94 m
In-Sight 3800 Series
Designed for high-speed applications, In-Sight 3800 delivers a fully integrated
solution for manufacturing automation. Beyond speed, this powerful system is
embedded with the latest vision technologies and offers high flexibility and high
resolution, allowing users to maximize throughput, scale their solution, and run 93.3 mm

more accurate inspections.

TOOLSET RESOLUTION FEATURES

90.8
Up to 16MP mm
ViDi EL Monochrome/ Autofocus IP67 HDR+
Color

Red Gray

Blue Missing

5 Visit www.cognex.com/vision-systems
In-Sight 2800 Series
The In-Sight 2800 vision system combines edge learning technology with
traditional rule-based vision to solve a range of error-proofing tasks. From

Up to 104.4 mm
presence/absence detection to sortation and character reading applications,
this fully integrated vision system offers an easy-to-use solution for
automating inspections.

TOOLSET RESOLUTION FEATURES

Up to 2MP mm
ViDi EL Monochrome/ Autofocus IP67
69 m 1 09.7
Color m U p to

42.4 mm
Up to
90.6 mm

Up to 78.5 mm
OK

Torn Skewed

89.9 m
m m
95.1 m
In-Sight D900 Series
The In-Sight D900 vision system leverages advanced AI-based tools to

121 mm
solve challenging OCR, assembly verification, and defect detection tasks.
Processing takes place on-device, which eliminates the need for a PC,
simplifying application deployment.

TOOLSET RESOLUTION FEATURES

Up to 5MP
DL ViDi EL Monochrome/ Autofocus IP67 SD
Color

6 Visit www.cognex.com/vision-systems
50 mm

In-Sight 9000 Series

98 mm
Rugged, ultra-high-resolution standalone
vision system solves high-accuracy part
location, measurement, and inspection
applications. Line scan and area scan
image acquisition options are available
for imaging large, continuously moving or
stationary objects.

53.4 mm
TOOLSET RESOLUTION FEATURES

Area Scan: Up to 12MP;


Line Scan: Up to 32MP Monochrome/ IP67 SD
Color

In-Sight 8000 Series 75.5 mm

Ultra-compact standalone vision system


35 mm

delivers industry-leading performance in


the micro form factor of a typical GigE
vision camera.
32 mm

TOOLSET RESOLUTION FEATURES

Up to 5MP
Monochrome/ PoE HDR+
Color

88.9 mm

In-Sight 7000 Series


97.2 mm

Combines modular integrated lighting with


powerful vision tools in a compact footprint
to deliver fast, accurate inspections on
space-constrained production lines.

TOOLSET RESOLUTION FEATURES 91.1 m


m

Up to 5MP
Monochrome/ Autofocus IP67 HDR+
Color

7 Visit www.cognex.com/vision-systems
Vision Sensors

In-Sight SnAPP Series


In-Sight SnAPP vision sensors offer the performance of multiple laser sensors in a single
device. Using pre-trained AI and vision-based detection, these sensors exceed the capabilities
of conventional sensors to deliver more accurate inspections and more reliable machine
performance. Designed for high ease of use, they allow users to quickly solve common quality
and process control tasks, with no experience needed.

23.6 mm
m
TOOLSET RESOLUTION FEATURES 6m
90.
42.4 mm
Up to 1.6MP
ViDi EL Monochrome/ Autofocus IP67 PoE
Color
42.4 mm
m
. 8m
37

OK NG OK NG

78.5 mm
In-Sight 2000 Series
Leveraging rule-based vision tools, In-Sight 2000 vision sensors solve error-proofing
tasks with consistent or predictable anomalies. They offer robust programming options,
giving intermediate users more control in application development while providing the
52 mm

flexibility to adapt to any production line.

TOOLSET RESOLUTION FEATURES

mm
o 92
Up to 1.2MP 60 m
m Up t
Monochrome/ Autofocus IP65 PoE
Color
mm 43.1 m
to 64 m
Up
OK NG OK NG
Up to 35.8 mm

8 Visit www.cognex.com/vision-sensors
2D Vision Applications
Automotive

OK

NG

Electronics

OK

NG

Food & Beverage

OK 1 scoop 1 scoop

NG 2 scoops 0 scoops

Pharmaceutical and Medical

OK

NG

9
2D Vision Specifications
SnAPP Series 2000 Series 2800 Series 3800 Series 7000 Series 8000 Series 9000 Series D900 Series

Image

Monochrome/
Monochrome/ Monochrome/ Monochrome/ Monochrome/ Monochrome/ Monochrome/ color area scan, Monochrome/
Imager Type
color area scan color area scan color area scan color area scan color area scan color area scan Monochrome line color area scan
scan
12MP (4096 x
3000),
Up to 1.6MP Up to 1.2MP Up to 2MP Up to 16MP Up to 5MP Up to 5MP Up to 5MP
Resolution 32MP (2048 x up
(1440 x 1080) (1280 x 960) (1920 x 1080) (5320 x 3032) (2448 x 2048) (2448 x 2048) (2592 x 1944)
to 16,384 lines)
for line scan
Up to 14 fps, 66K
Acquisition Speed
45 fps 75 fps 45 fps Up to 200 fps Up to 217 fps Up to 217 fps lines per second Up to 51 fps
(Max)
for line scan

Options

C-Mount, C-Mount,
S-mount, Auto- S-Mount, Auto- S-Mount, Auto- C-Mount, Auto-
Lenses S-Mount, Auto- C-Mount C-Mount S-Mount, Auto-
focus focus focus focus
focus focus
External light Integrated,
Integrated, Exter- Integrated, Exter-
via light control External lights
Lighting Integrated Integrated Integrated nal light via light nal light via light N/A
connector via light control
control connector control connector
(area scan only) connector

Networking

Speed Gigabit Ethernet (10/100/1000 Mbps)

General TCP/IP, UDP,


TCP/IP, FTP,
SFTP FTP, Telnet, TCP/IP, FTP TCP/IP, UDP, FTP, SFTP, Telnet, SMTP TCP/IP, FTP
Protocols SFTP
RS-232C
OPC UA, Ether- OPC UA, Ether-
OPC UA,
OPC UA, Ether- Net/IP with AOP, Net/IP with AOP,
EtherNet/IP with
Net/IP with AOP, PROFINET Class PROFINET Class
PROFINET, AOP, PROFINET Ethernet/IP with
PROFINET Class PROFINET, Eth- B, iQSS, Modbus B, iQSS, Modbus
Ethernet/IP, EtherNet/IP, Class B, iQSS, AOP, Profinet
Industrial Protocols B, iQSS, Modbus erNet/IP, SLMP, TCP, SLMP/SLMP TCP, SLMP/SLMP
PROFINET SLMP, OPC/UA, Modbus TCP, Class A, Profinet
TCP, SLMP/SLMP OPC/UA Scanner, CC-Link Scanner, CC-Link
Modbus TCP SLMP/SLMP Class B
Scanner, CC-Link IE Field Basic, IE Field Basic,
Scanner, CC-Link
IE Field Basic IEEE 1588 (CIP IEEE 1588 (CIP
IE Field Basic
Sync) Sync)

I/O

Trigger input 1 1 1 1 1 1 1 1
General purpose
1 1 1 1 1 1 1
input
General purpose
4 4 2 2 2 2 2 2
output
Bi-Directional 2 2 2 2 (area scan only) 2

Encoder 2 (line scan only)


CIO-1400, CIO-1400,
Expansion I/O CIO-1400 CIO-Micro
CIO-Micro CIO-Micro
Serial RS-232C RS-232C RS-232C RS-232C RS-232C

10
SnAPP Series 2000 Series 2800 Series 3800 Series 7000 Series 8000 Series 9000 Series D900 Series

Mechanical

In-line: 90.6 In-line: 92 In-line: Up to


mm (3.6 in), mm (3.61 in), 110 mm (4.3 in), Up to 117 mm 121.0 mm 121.0 mm
Length 90.1 mm (3.54 in) 75.5 mm (2.97 in)
Right-angle: 78.5 Right-angle: 61 Right-angle: Up to (4.6 in) (4.77 in) (4.77 in)
mm (3.1 in) mm (2.42 in) 68 mm (2.7 in)

Up to 69 mm Up to 104 mm
Width 42.4 mm (1.7 in) 60 mm (2.38 in) 60.5 mm (2.38 in) 35 mm (1.38 in) 60.5 mm (2.38 in) 60.5 mm (2.38 in)
(2.7 in) (4.1 in)
Up to 2MP:
In-line: 23.6 (0.9
Up to 104 mm Up to 181 mm 35.7 mm (1.41 in),
Depth in), Right-angle: 52 mm (2.05 in) 32 mm (1.26 in) 53.4 mm (2.10 in) 53.4 mm (2.10 in)
(4.1 in) (7.1 in) 5MP: 49.4 mm
37.8 mm (1.5 in)
(1.94 in)

Protection IP67 IP65 IP67 IP67 IP67 IP40 IP67 IP67

Vision Tools

Cognex AI
   
Pattern
Matching     Available PatMax and PatMax RedLine
® ®

Blob
     
Edge
      
Measurement
      
1D/2D Code  IDMax ,

®
IDMax, Pow-  IDMax, Pow-  IDMax, Pow-  IDMax, Pow-
Reading
PowerGrid ,
Hotbars®
®
erGrid, Hotbars erGrid, Hotbars erGrid, Hotbars erGrid, Hotbars  IDMax
OCR
      
Flaw Detection
   
Color
Verification     
Color
Identification    
Histogram
     
Brightness
      
Pixel Counting
      
Contrast
      
Image Filters
      

11
3D Vision Systems

mm
200.5

In-Sight L38 Series


Powered by AI, the In-Sight L38 is a next-generation
3D vision system that allows manufacturers to perform
101 mm

highly reliable inspections. Using a combination of


embedded AI, powerful optics, and industry-proven
vision technology, the system captures detailed 3D
images to detect subtle features and measure them
against pass/fail thresholds.
5 mm
150.
45 mm 45 mm
TOOLSET RESOLUTION FEATURES

1920 points Factory


ViDi EL Calibrated IP65 ESD-Safe

12 Visit www.cognex.com/3D-vision-systems
3D-A5000 Series
The 3D-A5000 is a state-of-art area scan camera that

97 mm
captures high-resolution 3D point cloud images in less
time than alternative methods. Using unique 3D imaging
technology, it solves challenging assembly verification,
in-line metrology, and robotic guidance applications.

TOOLSET RESOLUTION FEATURES


323
.9 m
1.5 million m
points LightBurst
Factory
Calibrated IP65
136.8 mm

3D-L4000 with VisionPro


The 3D-L4000 with VisionPro is a powerful laser displacement
sensor that performs fast, accurate 3D inspections,
measurements, and optical character reading. Backed by
powerful PC-based software, the solution provides ultimate
programming control for solving highly customized tasks and
those that require the fastest processing.

TOOLSET RESOLUTION FEATURES

960-1920 points Factory


Calibrated IP65 ESD-Safe

13 Visit www.cognex.com/3D-vision-systems
3D Vision Applications
Automotive

Consumer Packaged Goods

Electronics

Food & Beverage

14
3D Vision Systems Specifications
In-Sight L38 Series
ISL38-33 ISL38-50 ISL38-100 ISL38-300 ISL38-500

3D Technology Displacement Sensor

Clearance Distance (CD) 93 mm (3.7 in) 92 mm (3.6 in) 130 mm (5.1 in) 180 mm (7.1 in) 600 mm (23.6 in)

Measurement Range (MR) 44 mm (1.7 in) 106 mm (4.2 in) 235 mm (9.3 in) 745 mm (29.3 in) 1100 mm (43.3 in)

Near FOV 33 mm (1.3 in) 55 mm (2.2 in) 75 mm (3.0 in) 95 mm (3.7 in) 405 mm (15.9 in)

Far FOV 39 mm (1.5 in) 90 mm (3.5 in) 180 mm (7.1 in) 460 mm (18.1 in) 1082 mm (42.6 in)

Resolution X 17.2–20.3 µm 28.6–46.9 µm 39.1–93.8 µm 49.5–239.6 µm 213 –574 µm

Resolution Z 1.7–2.7 µm 2.5–6.9 µm 4.4–25.9 µm 6.9–147.5 µm 42–302 µm

Acquisition Rate Up to 10 kHz 1

Protection IP65

Software In-Sight Vision Suite


1
When binning is enabled and measurement range is reduced.

3D-A5000 Series
3D-A5120 3D-A5060 3D-A5030 3D-A5005

3D Technology 3D LightBurst Technology™ Area Scan

Clearance Distance (CD) 1000.0 mm (39.4 in) 1400.0 mm (55.1 in) 1465.0 mm (57.7 in) 299.3 mm (11.8 in)

Measurement Range (MR) 1000.0 mm (39.4 in) 400.0 mm (15.7 in) 80.0 mm (3.1 in) 12.0 mm (0.5 in)

Near FOV 900 x 675 mm (35.4 x 26.6 in) 520 x 390 mm (20.1 x 15.4 in) 280 x 210 mm (11.0 x 8.3 in) 60 x 44 mm (2.4 x 1.7 in)

Far FOV 1760 x 1320 mm (69.3 x 52 in) 645 x 490 mm (25.4 x 19.3 in) 285 x 216 mm (11.2 x 8.5 in) 65 x 46 mm (2.6 x 1.8 in)

Resolution X 626–1223 µm 361–454 μm 195–200 μm 42–44 μm

Resolution Z 414–1656 µm 338–690 μm 178–213 μm 7–8 μm

Acquisition Time 200 msec

Protection IP65

Software VisionPro & Cognex Designer

3D-L4000 with VisionPro


VP 3D-L4033 VP 3D-L4050 VP 3D-L4100 VP 3D-L4300

3D Technology Displacement Sensor

Clearance Distance (CD) 93.00 mm (3.7 in) 92.00 mm (3.6 in) 130.00 mm (5.1 in) 180.00 mm (7.1 in)

Measurement Range (MR) 44.00 mm (1.7 in) 106.00 mm (4.2 in) 235.00 mm (9.3 in) 745.00 mm (29.3 in)

Near FOV 33.00 mm (1.3 in) 55.00 mm (2.2 in) 75.00 mm (3.0 in) 95.00 mm (3.7 in)

Far FOV 39.00 mm (1.5 in) 90.00 mm (3.5 in) 180.00 mm (7.1 in) 460.00 mm (18.1 in)

Resolution X 17.2–20.3 µm 28.6–46.9 µm 39.1–93.8 µm 49.5–239.6 µm

Resolution Z 1.7–2.7 µm 2.5–6.9 µm 4.4–25.9 µm 6.9–147.5 µm

Up to 4 kHz (after windowing down the sensor)


Acquisition Rate
(1Up to 6 kHz)

Protection IP65

Software VisionPro & Cognex Designer™

15
Vision Software

Cognex vision software provides the power and flexibility to solve your most challenging applications. Available in several formats,
choose between programmatic or graphical user interfaces to match your development needs and gain access to the industry’s
most robust vision tool libraries.

In-Sight Vision Suite


In-Sight Vision Suite software is common across all In-Sight
products and offers flexible development options. It includes two
programming environments — EasyBuilder® and spreadsheet
— designed for different types of tasks, which allows you to
seamlessly scale your solution as your application needs change.

EasyBuilder
With its point-and-click programming, the EasyBuilder interface is
ideal for setting up simple or common jobs. The intuitive process
guides developers step-by-step through setup — from image
capture to the final result.

Spreadsheet
The spreadsheet interface is ideal for building advanced or
customized applications. Robust in design, this development
environment provides users with the ability to make critical
adjustments to job parameters, without the need for programming.

Runtime visualization for


real-time device management
VisionView Web is a web-based, human-machine
interface (HMI) and display panel for monitoring and
controlling In-Sight vision systems, directly on the factory
floor. From the HMI, users can view inspection results,
configure applications, and modify setup parameters.

16 Visit www.cognex.com/vision-software
VisionPro
VisionPro® is a PC-based software that
combines best-in-class vision technologies
in a graphical programming environment.
Powerful enough to solve the most
challenging vision tasks, it enables rapid
deployment of highly-customizable
applications, from geometric object location
and inspection to identification, measurement,
and alignment. With a future-oriented
design that includes rule-based tools and AI
capabilities, this flexible software supports
both current and future vision needs.

TOOL SET

DL ViDi EL

Extensive library of AI- and rule-based tools tackle your toughest vision challenges

OK Scratch

Dent Missing

17 Visit www.cognex.com/vision-software
Vision Accessories

Cognex accessories optimize the performance of machine vision systems, so they can operate reliably and efficiently in a variety
of manufacturing and logistics environments. These accessories include a range of lenses, lighting, and industrial cameras.

Lenses
The extensive portfolio of Cognex lenses includes standard
and telecentric options compatible with a variety of sensor
sizes and resolutions. All lenses offer industry-proven
performance, a compact design for easy integration, and
customizable settings to support a variety of cameras and
technical specifications.

Lighting
Cognex lighting provides consistent, controllable illumination
to ensure high-contrast, high-quality imaging essential for
accurate measurement, alignment, and inspection. These
lighting options offer the flexibility to meet a variety of
application requirements.

Industrial Cameras
Available in both area scan and line scan formats, Cognex
industrial cameras offer seamless integration with PC-based
vision software to provide a complete solution for quality
control. Rugged by design, these industrial cameras withstand
the demanding conditions of manufacturing environments,
including vibrations, extreme temperatures, and varying
lighting conditions.

18 Visit www.cognex.com/accessories
The Global Leader
in Machine Vision and Barcode Reading
For over 40 years, Cognex has helped the world’s most innovative companies
make their manufacturing and distribution faster, smarter, and more efficient.
Cognex machine vision solutions combine hardware and software to capture and
analyze visual information. The company’s wide range of solutions automates
manufacturing and distribution tasks for customers worldwide, improving
efficiency and quality in applications like inspecting, identifying, locating, and
measuring components, products, and packaging. Cognex products incorporate
advanced technologies including artificial intelligence to simplify implementation,
increase accuracy, and deliver a faster ROI.

>40 years in business 500+ global customer support


resources
$830M+ 2023 revenue
17% of revenue into R&D
>60% revenue from EU & Asia
>1,100 technology patents
25K+ global customers
>8 years developing AI for
400+ channel partners industrial machine vision

19 Visit www.cognex.com/machine-vision
BUILD YOUR VISION
Vision Systems
Automate inspection tasks, from defect
detection to assembly verification and text
reading, with easy to deploy vision systems.
www.cognex.com/machine-vision

Barcode Readers
Track and trace, from the floor to dock door,
with powerful readers and verifiers designed to
handle any code type.
www.cognex.com/barcodereaders

Industry Solutions
Solve applications across a wide range of
industries with flexible and reliable machine
vision and barcode reading solutions.
www.cognex.com/solutions

Companies around the world rely on Cognex vision and barcode reading
solutions to optimize quality, drive down costs and control traceability.

Corporate Headquarters One Vision Drive Natick, MA 01760 USA

Regional Sales Offices Ireland +353 21 421 7500 India +91 7305 040397
Italy +39 02 3057 8196 Indonesia +62 21 3076 1792
Americas Netherlands +31 207 941 398 Japan +81 3 5977 5400 © Copyright 2024, Cognex Corporation. All information
North America +1 844 999 2469 Poland +48 717 121 086 Korea +82 2 539 9047 in this document is subject to change without notice.
Brazil +55 11 4210 3919 Romania +40 741 041 272 Malaysia +6019 916 5532 Cognex, PatMax RedLine, PatMax, In-Sight, VisionPro,
Mexico +800 733 4116 Spain +34 93 299 28 14 New Zealand +64 9 802 0555 EasyBuilder, IDMax, 2DMax, PowerGrid, and Hotbars
Sweden +46 21 14 55 88 Phillipines +63 2 8539 3990 are registered trademarks of Cognex Corporation. Build
Europe Your Vision, 1DMax, and SurfaceFX are trademarks
Austria +43 800 28 16 32 Switzerland +41 445 788 877 Singapore +65 3158 3322
Turkey +90 216 900 1696 Taiwan +886 02 7703 2848 of Cognex Corporation. All other trademarks are the
Belgium +32 289 370 75 property of their respective owners.
Czechia +420 800 023 519 United Kingdom +44 121 29 65 163 Thailand +66 6 3230 9998
France +33 1 76 54 93 18 Vietnam +84 98 2405167
Asia-Pacific Lit. No. PGV-03-2024-EN
Germany +49 721 958 8052 Australia +61 2 7202 6910
Hungary +36 800 80291 China +86 21 5875 1133 www.cognex.com

You might also like