966G Electrical
Uploaded by
amooorazool1995966G Electrical
Uploaded by
amooorazool1995UENR2534-03
April 2022
Wire Description
Wire Wire
Description
Wire Wire
Description Schematic Machine
Number Color Number Color Connector Number
Power Circuits Control Circuits cont. Location Location
101 RD BATTERY+ 728 BU SEC STR INTER RELAY COIL+
Failure Mode Identifiers (FMI)¹ CONN 1 G-14 12
UENR2534-03 VOL 1 of 2
102 RD RUNNING LAMP PWR 751 GN CLUTCH 1 REVERSE Schematic Machine Schematic Machine
FMI No. Failure Description Component Component
104 YL PRODUCT LINK PWR (SWITCHED) 752 YL CLUTCH 2 FORWARD
0 Data valid but above normal operational range. Location Location Location Location CONN 2 F-12 22
106 WH LIFT/TILT POSITION SENSOR PWR 754 BU CLUTCH 3 FOURTH
1 Data valid but below normal operational range. Alarm - Backup D-14 2 Sensor - Oil Pressure E-12 8 CONN 3 F-11 8
109 RD ALTERNATOR PWR 755 OR CLUTCH 4 THIRD 2 Data erratic, intermittent, or incorrect.
110 RD ENGINE ECM PWR (SWITCHED) 761 GY LIFT POS SENSOR 3 Voltage above normal or shorted high.
Alternator I-12 3 Sensor - Tilt Position J-2 21 CONN 4 Timing / Calibration Prob E-12 8
112 PU MAIN RELAY OUTPUT PWR 762 YL BUCKET/TILT POS SW 4 Voltage below normal or shorted low. Arc Suppressor I-11 4 Sensor - Trans. Lube Oil Temperature F-10 7 CONN 5 D-12 16
(Dimensions: 48 inches x 35 inches)
114 GN FORWARD HORN PWR 779 WH QUICK COUPLER (ENGAGE SOL) 5 Current below normal or open circuit. 5 18
Batteries J-11, J-10 Sensor - Trans. Output Speed (Leading) F-8
129 BU ETHER INJECT PWR A701 GY FUEL INJECTOR CYLINDER 1 6 Current above normal or grounded circuit. CONN 6 I-11 8
Breaker - ADEM Engine Control C-12 4 Sensor - Trans. Output Speed (Trailing) G-8 18
7 Mechanical system not responding properly.
136 GN SECONDARY STEERING PWR A702 PU FUEL INJECTOR CYLINDER 2 CONN 7 Aux. Start Receptacle I-10 1
138 GN PAYLOAD MONITOR SYSTEM PWR A703 BR FUEL INJECTOR CYLINDER 3 8 Abnormal frequency, pulse width, or period. Breaker - Alternator C-12 4 Sensor - Trans. Oil Temp G-8 18
150 OR ENGINE ECM PWR (UNSWITCHED) A704 GN FUEL INJECTOR CYLINDER 4 9 Abnormal update.
Breaker - Hood C-12 4 Sensor - Turbo Inlet Pressure F-10 14
CONN 8 I-7 9
10 Abnormal rate of change.
170 RD PRODUCT LINK PWR (UNSWITCHED) A705 BU FUEL INJECOTR CYLINDER 5
11 Failure mode not identifiable. Breaker - Main C-11 4 Solenoid - A/C Clutch I-11 3 CONN 9 B-9, B-12 4
174 RD UNSWITCHED BUSS PWR A706 GY FUEL INJECTOR CYLINDER 6
175 RD HOOD MOTOR PWR A745 WH FUEL PRESSURE
12 Bad device or component. Breaker - Running Lamp D-12 4 Solenoid - Aux Lift Prop H-1 19 CONN 10 C-9 6
13 Out of calibration.
177 RD MAIN CIRCUIT BREAKER PWR F713 OR TURBO INLET PRESS SENSOR
14 Parameter failures.
Breaker - Unswitched Bus (Cab) C-12 4 Solenoid - Aux Lower Prop G-1 19 CONN 11 E-2, H-2, G-2 19
199 RD HOOD CONTROL PWR F762 GY ETHER INJECT RELAY COIL+ Control - ADEM III D-10 6 Solenoids - Cylinder Head ( 1 - 6) G-13, G-12 22
Ground Circuits
15 Parameter failures. CONN 12 F-2, H-2 19
F766 WH DETENT ENABLE INTERLOCK
16 Parameter not available. Control - Hood Raise / Lower C-11 4 Solenoid - Dump Prop H-1 19
200 BK MAIN CHASSIS GND G764 PK PARKING BRAKE SW (ON)
17 Module not responding. Control - Product Link C-4 7 Solenoid - Start Aid I-6 23 CONN 13 C-2, H-2 20
966G and 972G Series ll Wheel Loader
201 BK OPERATOR MONITOR GND H713 PK LIFT PROPORTIONAL SOL
18 Sensor supply fault. 2
229 BK ENGINE ECM GND H714 OR LOWER PROPORTIONAL SOL Motor - Actuator D-12 Solenoid - Lift Pro G-1 19
H-2, F-2, E-2
251 BK PAYLOAD MONITOR SYSTEM GND H716 WH IMPLEMENT ECM SOLENOID RETURN
19 Condition not met.
Motor - Fuel Priming Pump I-12 8 Solenoid - Lower Prop G-1 19 CONN 14 20
Electrical System
A274 BK PRODUCT LINK ECM GND H717 BR PILOT SOLENOID 20 Parameter failures. I-2, D-2
Motor - Secondary Steer I-8 9 Solenoid - On / Off Pilot G-1 19
Basic Machine Circuits H718 GY BUCKET TILT POSITION SENS (SIG) ¹The FMI is a diagnostic code that indicates what type of failure has occurred. H-2, I-2
304 WH STARTER SOL START TERMINAL H746 YL VARIABLE SPD FAN SOLENOID+ Motor - Starter I-9 10 Solenoids - Quick Coupler G-1 19 CONN 15 D-2 20
306 GN START RELAY COIL+ H747 BR VARIABLE SPD FAN SOLENOID- Motors - Washers B-4 11 Solenoid - Rack Back Prop H-2 19 966G: 972G:
308 YL MAIN POWER RELAY COIL+ H795 PK ENGINE ECM (SENSOR/SW RETURN)
CONN 16 I-2, D-2 34
Relay - Back Up Alarm I-14 12 Solenoids - Trans. Clutch G-9 18 AXJ1375-UP AXN337-UP
Event Codes For ADEM III ECM
317 YL ETHER INJECT SOLENOID+ J700 BR ENGINE RETARDER SOL CYL 1
Relay - Start Aid I-6 4 Solenoid Valves - Ride Control H-1 19 I-2, F-2, E-2, D-2 AXL277-UP AWP277-UP
321 BR BACKUP ALARM J701 GN ENGINE RETARDER SOL 3
Event Code Condition CONN 17 34 ANZ541-UP AXP168-UP
322 GY FORWARD HORN J702 BK ENGINE RETARDER SOL COMMON
E015 High Engine Coolant Temperature Derate Relay - Main B-12 4 Solenoid - Variable Speed Fan G-10 15
326 RD FUEL PRIMING PUMP R746 PK TURBO OUTLET PRESSURE SENSOR E017 High Engine Coolant Temperature Warning 4
Relay - Secondary Steering I-8 Switch - A/C Refrigerant I-11 3
397 OR HOOD MOTOR LOWER E025 High Inlet Air Temperature Derate CONN 18 D-2, I-2 34
R747 GY ATMOSPHERIC PRESSURE SENSOR
Relay - Secondary Steering Intermediate I-8 9 Switch - Brake Oil Pressure J-6 24
398 BU HOOD MOTOR RAISE A893 OR FUEL PRIMING PUMP MOTOR- E027 High Inlet Air Temperature Warning
Relay - Start B-12 4 Switch - Disconnect J-10 25 I-1, I-2
A300 GN HOOD CONTROL LOWER G828 WH SENSOR PRESSURE +5V E039 Low Engine Oil Pressure Derate CONN 19 34
E-13 13 G-1 26 G-2, F-2, E-2
36 Page,
A301 WH HOOD CONTROL RAISE G829 GN SENSOR PRESSURE COMMON E095 Fuel Filter Restriction Warning Sender - Fuel Level Switch - Front Axle Temperature
A307 GY THROTTLE PEDAL POS SENS G833 PK ENGINE TEMP SENSOR COMMON E096 High Fuel Pressure Sender - Torque Converter Oil Temp C-8 8 Switch - Fuel Priming Pump I-12 8 CONN 20 I-3, F-3, D-3 33
Monitoring Circuits G850 BU AIR INLET HEATER RELAY COIL+ E100 Low Engine Oil Pressure Warning F-12 14 C-12 27
403 GN ALTERNATOR (R) TERMINAL G853 OR ENGINE INTAKE MANIFOLD AIR TEMP #2
Sensor - Atmospheric Pressure Switch - Ground Level Shutdown CONN 21 B-5 31
E190 Engine Overspeed Warning
Sensor - Cam Shaft Speed Timing E-12 15 Switch - Hood Actuator C-11 27
416 OR SEC STR PRESS SW (N/0) G856 WH TDC PROBE+ CONN 22 D-8 36
417 GY PRIMARY STR PRESS SW (N/O) G857 YL TDC PROBE- Sensor - Coolant Temperature E-12 8 Switch - Hydraulic Filter Bypass Pressure I-6 24
419 YL PARKING BRAKE SW (OFF) J843 PU ENGINE ECM ANALOG SENSOR RTN
CONN 23 C-5 32
Sensor - Crank Shaft Speed Timing D-12 16 Switch - Hydraulic Oil Level B-4 17
426 BR XMSN FILTER BYPASS SWITCH J844 GY ENGINE ECM ANALOG SENS 5VOLTS
F-12 8 J-2 28
CONN 24 E-2, G-2 35
430 BU AIR FILTER RESTRICTED IND
Sensor - Fuel Pressure Switch - Lift Kickout Proximity
900 PU CLUTCH 5 SECOND
432 PK BRAKE OIL PRES SWITCH (ON) 901 WH CLUTCH 6 FIRST Sensor - Fuel Temperature E-12 8 Switch - Park Brake Pressure J-6 24 CONN 25 E-1 34
442 GY HYD TANK OIL TEMP SENSOR 944 OR CAT DATA LINK+ Sensor - Hydraulic Oil Temperature B-4 17 Switch - Primary Steer I-6 9 CONN 26 E-2 34
443 YL TC OUTLET TEMP SENSOR 945 BR CAT DATA LINK-
Related Electrical Service Manuals Sensor - Input Speed G-8 18 Switch - Rear Axle Temp D-8 29 CONN 28 G-5 32
447 PK FUEL LEVEL SENSOR 953 GY IMPLEMENT ECM SENSOR RTRN
Title Form Number Sensor - Inlet Manifold Pressure E-12 14 Switch - Secondary Steering I-6 9 CONN 29 F-5 32
450 YL ENGINE ECM (ENGINE SPD) 962 OR TRANSMISSION ECM SENSOR RTRN
Alternator: 185-5294 SENR4130
453 PK SEC STR PRESS SW (N/O) Sensor - Intake Manifold Air Temp E-12 8 Switch - Tilt Kickout Proximity I-1 30
975 WH XMSN ECM SOLENOID/INDICATOR RTN
Electric Starting Motor: 165-4619 CONN 30 F-5 32
484 YL PRIMARY STR PRESS SW (N/C) 976 OR RIDE CONTROL ON SOLENOID G-2 19 I-6 24
Consist: (Delco 42MT type 400) SENR3581 Sensor - Lift Cylinder Head End Pressure Switch - Trans Filter Bypass
496 WH HYD TANK OIL LEVEL SENS 994 GY OIL PRESSURE (FILTERED) ADEM III ECM RENR1285
CONN 31 E-5 32
Sensor - Lift Position J-2 20
E455 BR HYDRAULIC FILTER BYPASS SW 995 BU Coolant Temperature Product Link System SEBU7351 CONN 32 D-5 32
F421 YL FUEL TEMPERATURE A982 BR ENGINE ECM THROTTLE/IND 8VOLTS
Machine locations are repeated for components located close together. Volume 1 of 2: Chassis and Engine (Pilot Hydraulics and HMU Steering)
G479 WH SERVICE ENGINE INDICATOR E900 WH XMSN OUTPUT SPD SENS LEADING+ The connectors shown in this chart are for harness to harness connectors.
G485 BU FRONT AXLE OIL TEMP SW E901 GN XMSN OUTPUT SPD SENS LEADING- Connectors that join a harness to a component are generally located at or near the
PUBLICATIONS.CAT.COM
G486 GN REAR AXLE OIL TEMP SW E906 OR XMSN OUTPUT SPD SENS TRAILING+ component. See the Component Location Chart.
Accessory Circuits E907 GY XMSN OUTPUT SPD SENS TRAILING-
506 PU FRONT WASHER PUMP+ E908 BR XMSN INPUT SPD SENSOR+
507 WH REAR WASHER PUMP+ E909 WH XMSN INPUT SPD SENSOR-
513 OR A/C CLUTCH SOLENOID+ E919 YL AUX LIFT PROPORTIONAL SOL
521 YL A/C SELECT SW (A/C POSTION) E920 BR AUX LOWER PROPORTIONAL SOL
522 WH A/C CLUTCH SOLENOID- E921 PK RACKBACK PROPORTIONAL SOL
C529 GY LIFT CYL HE PRESS SENS E922 GN DUMP PROPORTIONAL SOL Harness And Wire Electrical Schematic Symbols
C530 BU LIFT POSITION SENSOR E963 BK CRANK RPM SENSOR-
Symbols
603 PK
Lighting Circuits
ROTARY BEACON
E964
E965
WH
BU
CRANK RPM SENSOR+
CAM RPM SENSOR-
25 3 36 14 22 10 23 24 9 18 28 35
604 OR STOP LAMP E966 YL CAM RPM SENSOR+ Component Identifiers (CID¹)
605 YL LH TURN LAMPS K933 GN OPERATOR MONITOR SENSOR PWR Module Identifier (MID²)
606 GY RH TURN LAMPS K977 PK XMSN OIL TEMP SENSOR
ADEM III ECM
5 19 Pressure
T
Temperature Level Flow Circuit Breaker
608 GN REAR FLOOD LAMPS L983 WH FUEL INJECTOR RTN CYL 1-2
(MID No. 036) Symbol Symbol Symbol Symbol Symbol
611 PU HEAD LAMP (HIGH) L984 OR FUEL INJECTOR RTN CYL 3-4
CID Component
612 GY BACKUP LAMP L985 YL FUEL INJECTOR RTN CYL 5-6
0001 Fuel Injector Solenoid #1 15 Symbols and Definitions
614
615
PU
YL
LICENSE PLATE/RH TAIL/DASH LAMPS
FORWARD CAB FLOOD LAMPS
N939
P976
GN
BR
RIDE CONTROL AUTO SOLENOID
QUICK COUPLER RELEASE SOLENOID
0002 Fuel Injector Solenoid #2 30 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
0003 Fuel Injector Solenoid #3 through it.
617
619
BR
GN
LH TAIL/CLEARANCE LAMPS
FWD FLOOD/LO BEAM LAMPS
R971
R974
YL
OR
XMSN LUBE OIL TEMP SENSOR
ETHER INJECT SWITCH
0004 Fuel Injector Solenoid #4 12
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
709 BU
Control Circuits
XMSN ECM SENS/IND (+8VOLTS)
X918
X919
PU
WH
GND LEVEL SHUTDOWN SW (N/O)
GND LEVEL SHUTDOWN SW (N/C)
0005
0006
Fuel Injector Solenoid #5
Fuel Injector Solenoid #6
21 circle indicates that the component has screw terminals and a wire can be disconnected from it.
727 GN SEC STR RELAY COIL+ 0041 ECM 8V DC Supply 4 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
0091 Throttle Sensor No circle indicates that the wire cannot be disconnected from the component.
0094 Fuel Pressure Sensor 26
0100 Oil Pressure Sensor 13 Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
0110 Engine Coolant Temperature Sensor
0168 Electrical Power Supply
Ground (Case): This indicates that the component does not have a wire connected to ground.
0172 Inlet Air Temperature Sensor
2 34 It is grounded by being fastened to the machine.
0174 Fuel Temperature Sensor
0253 Personality Module mismatch Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0254 ADEM III ECM
0261 Engine Speed Sensor
27 16 1 8 6 29 7 11 31 17 32 33 20 Sender: A component that is used with a temperature or pressure gauge. The sender
0262 5 Volt Sensor Supply measures the temperature or pressure. Its resistance changes to give an indication to
T
0267 Engine Shutdown Switch the gauge of the temperature or pressure.
0268 Check Programmable Parameters
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
0273 Turbo Outlet Pressure Sensor
It has a coil that makes an electromagnet when current flows through it. The
0274 Atmospheric Pressure Sensor electromagnet can open or close the switch part of the relay.
0291 Engine Cooling Fan Solenoid
0296 Transmission ECM Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
0320 Crankshaft Position Sensor coil that makes an electromagnet when current flows through it. The electromagnet
0342 Camshaft Position Sensor 16 3 22 14 36 23 7 32 31 18 24 33 28 34 can open or close a valve or move a piece of metal that can do work.
0545 Start Aid Relay
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
0562 Caterpillar Monitoring System activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
0617 Air Inlet Heater Relay that make electromagnet when current flows through them. It also has an internal switch that places
1582 Trans Lube Oil Temperature Sensor
4 20 the latch coil circuit open at the time the coil latches.
1589 Turbo Inlet Air Pressure Sensor
Harness and Wire Symbols
Product Link ECM
Wire, Cable, or Harness Harness Identification Letter(s):
CID
(MID No. 122)
Component
25 30 Assembly Identification: Includes
Harness Identification Letters and
(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code:
0168 Electrical Power Supply Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
0254 Electronic Control Module (Product Link) number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
0269
1251
Sensor Power Supply
Alternator R-Terminal Signal
12 35 111-7898 3E-5179
L-C12
3E-5179
¹ The CID is a diagnostic code that indicates which component is faulty.
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
² The MID is a diagnostic code that indicates which electronic control module 2
5A
diagnosed the fault.
2 21 Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number
1 Deutsch connector: Typical representation
325-AG135 PK-14
of a Deutsch connector. The plug contains all
Harness identification code:
5 19 2 sockets and the receptacle contains all pins. This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge*
Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm
13 27 15 1 29 8 6 10 9 17 11 26 © 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
UENR2534-03 VOL 1 of 2
NORTH AND SOUTH AMERICAN FRONT FRAME
(28) LIFT KICKOUT PROXIMITY SWITCH
JAPAN MAIN CHASSIS J-C1 AG-C8 AG-C9
3E-7844
1552269 1552267 3E3370
(Dimensions: 48 inches x 35 inches)
LH REAR COMBINATION LAMP 603-J1 PK-14 603-J1 PK-14 1 RD BEACON 200-AG42 BK-18 A BK-18 GROUND
144-6838 AW-C12 2 BK 128-6983 F766-AG36 WH-18 B OR-18 USED ON PILOT MACHINES AND PILOT MACHINES WITH PCS
200-J2 BK-14 + BATTERY
1552267 761-AG25 GY-18 C BU-18 SOLENOID
S A 604-AW23 OR-18 200-J2 BK-14
STOP/TAIL G B 200-AW18 BK-18 (20) LIFT POS SENSOR
T C 617-AW9 BR-18 CJ-C9 (24) PARK BRAKE PRESS SW BEACON ATTACHMENT HARNESS AG-C12 AG-C10
1552267 1552267 3E3370 169-0417
174-4312
AW-C7 962-CJ64 OR-18 A BK-16 Y-C1 106-AG35 WH-18 A OR-18 +24V
1552269 419-CJ7 YL-18 B RD-16 SHOWN WITH 1552269 251-AG30 BK-18 B BK-18 USED ON PILOT MACHINES WITH PCS AND E/H MACHINES
GROUND
TURN T 1 605-AW5 YL-18 G764-CJ15 PK-18 C BU-16 BRAKE ON 1 608-Y1 GN-14 C530-AG14 BU-18 C WH-18 SIGNAL
G 2 2 200-Y2 BK-14
AW-C11 CBL-HH1 BK-00 LH REAR CAB FLOODLAMP
3E3364 CJ-C36 (24) BRAKE OIL PRESS SW Y-C2 AG-C18 AM-C1 AJ-C2
CBL-EE1 RD-00 CBL-GG1 BK-00 176-0780 (21) TILT POSITION SENSOR
BACKUP B 1 612-AW26 GY-18 POS NEG POS NEG 1552267 175-3244 1552269 1552252 3E5179 AM-C2 3E5179 AJ-C3
1552267 169-0417 3E3370
IF THE MACHINE IS EQUIPPED WITH 106-AG34 WH-18 106-AM1 WH-18
CBL-AA1 RD-00
G 2 (25) DISCONNECT SW CBL-JJ BK-00 201-CJ82 BK-18 A BK-16 SHOWN WITH 615-Y5 YL-14 1 LH FRONT CAB FLOODLAMP 1 1
ELECTRICAL STUDS PASS
CBL-WW1 RD-00
A SECONDARY STEERING SYSTEM OR 7N-0718 432-CJ8 PK-18 B RD-16 BRAKE OFF 200-Y6 BK-14 2 176-0780 762-AG22 YL-18 2 106-AM1 WH-18 A OR-18 +V 2 762-AJ2 YL-18 F766-AJ1 WH-18 A OR-18 + BATTERY
(5) 12V BATTERY 2 THROUGH THE CAB ROOF H718-AG13 GY-18 3 H718-AM2 GY-18 953-AM3 GY-18 B BK-18 3 762-AJ2 YL-18 B BU-18
AUXILLARY START RECEPTACLE, CABLE AA1 (5) 12V BATTERY 1 C BU-16 GROUND SOLENOID
LH REAR FLOODLAMP 2
CONNECT TO TERMINALS Y-C3 953-AG10 GY-18 4 953-AM3 GY-18 H718-AM2 GY-18 C BU-18 4 200-AJ3 BK-18 C BK-18
115-2422 115-2422 SIGNAL GROUND
176-0780 AW-C4 975-AW12 WH-18 WILL BE REPLACED BY CABLE WW1 AND THE LH GROUND ON THE CAB SCHEMATIC 1552269 F766-AG49 WH-18 5 5 F766-AJ1 WH-18
1552269 975-AW13 WH-18 975-AW10 WH-18 JUNCTION BLOCK WILL BE ADDED AS WELL PART NUMBERS: 200-Y2 BK-14 615-Y7 YL-14 1 LH FRONT CAB FLOODLAMP 2 200-AG41 BK-18 6 6 200-AJ3 BK-18 (30) TILT KICKOUT PROXIMITY SWITCH
1 608-AW21 GN-14 321-AW14 BR-18 (9) SEC STEER INTERMEDIATE RELAY PILOT/HMU 186-0696 200-Y4 BK-14 200-Y8 BK-14 2 176-0780 7 7 176-5459
2 200-AW19 BK-14 321-AW15 BR-18 321-AW3 BR-18 CV-C3 CV-C2 CJ-C13 CJ-C12 E455-CJ14 BR-18 (24) HYD FILTER BYPASS SW EH/CCS 186-0623 200-Y8 BK-14 8 8
(12) BACKUP ALARM RELAY
200-AW16 BK-18
200-AW17 BK-14 200-AW2 BK-14
200-AW1 BK-14
200-AW2 BK-14
BLOCK AS
8C-6358
CBL-JR2 BK-00
3E-5239
30 1
9X1054
136-CV3 GN-18 727-CV2 GN-18
3E3382
1
3E3382
1
1552273
727-CJ40 GN-18
7X-8549 200-Y6 BK-14
200-Y12 BK-14
CONN 19 9
10
9
10 CONN 19
AW-C1 86 11 11
4Y-6135 200-AW18 BK-18 321-AW3 BR-18 CBL-JR1 RD-00 5 728-CV5 BU-18 2 2 CAB 200-Y10 BK-14
4Y6136 200-AW1 BK-14
AUXILLARY START RECEPTACLE CJ-C37 12 12
200-AW19 BK-14 604-AW4 OR-18 2 975-CV4 WH-18 136-CV3 GN-18 3 3 136-CJ53 GN-18
30 CABLES JR1 AND JR2 ARE NOT 85 1552269
3 175-AW11 RD-16 608-AW20 GN-14 605-AW5 YL-18 4 727-CV9 GN-18 975-CV4 WH-18 4 4 975-CJ76 WH-18
86
SERVICED SEPERATELY 87 (24) XMSN FILTER BYPASS SWITCH USED ON E/H MACHINES USED ON PILOT MACHINES
85
1
2
321-AW14 BR-18
975-AW12 WH-18
608-AW21 GN-14
604-AW22 OR-18
608-AW7 GN-14 606-AW6 GY-18
608-AW7 GN-14 CONN 7 JR-C1
87a 728-CV5 BU-18 5
6
5
6
728-CJ39 BU-18 426-CJ63 BR-18
201-CJ79 BK-18
1
2
BK-18
BK-18 164-7577
615-Y9 YL-14
615-Y5 YL-14
5 612-AW28 GY-18 612-AW26 GY-18 604-AW23 OR-18 604-AW4 OR-18 614-AW8 PU-18 189-6323
87 AG-C22 AG-C24
87a 612-AW27 GY-18 614-AW24 PU-18
614-AW25 PU-18 614-AW8 PU-18
617-AW9 BR-18
975-AW10 WH-18
AUXILLARY START RECEPTACLE CONN 8 CAB
CJ-C15
1552269
CJ-C22
3E3364
615-Y7 YL-14
615-Y11 YL-14 Y-C4 1552267 3E3370
605-AW5 YL-18 175-AW11 RD-16 CBL-MM1 RD-00 CBL-MM1 RD-00 727-CV2 GN-18 ONE STUD FOR EACH CIRCUIT 1552269 611-AG55 PU-14 A
BACKUP ALARM 1 606-AW6 GY-18 CBL-CC1 RD-00 727-CV10 GN-18 317-CJ106 YL-18 1 BK-18 (23) ETHER START AID SOL 200,615,608(ATTACH),603(ATTACH) 615-Y9 YL-14 1 RH FRONT CAB FLOODLAMP 617-AG54 BR-18 B CONN 18
123-6449 AW-C2
3E3364
AW-C3
1552269
617-AW9
175-AW11
BR-18
RD-16
CBL-AA1 RD-00 200-CJ81 BK-18 2 BK-18 3E-6332
608-Y1 GN-14
200-Y10 BK-14 2 176-0780 C G-C4
3E3370 CONN 18 LH HI LO TURN POS NACD LAMP
727-CV1 GN-18
BK-18 1 975-AW13 WH-18 608-Y3 GN-14 Y-C5 A 611-G1 PU-14 105-4849
1552269 AG-C5 AG-C6 CONN 17 G-C1
CBL-CC1 RD-00
BK-18 2 321-AW15 BR-18 B 617-G2 BR-14
CV-C1 615-Y11 YL-14 1 RH FRONT CAB FLOODLAMP 2 1552269 3E3364 C 1552273
(3) ALTERNATOR (9) PRIMARY STEERING PRESS SW
RH REAR FLOODLAMP 2 101-CH25 RD-4 1552269 CJ-C18 CJ-C23 200-Y12 BK-14 2 176-0780 605-AG15 YL-18 1 RD-18 LH FRONT TURN LAMP 5
AW-C5 185-5294 65A 1552267 3E3370 3E-6450 G-C2
176-0780 1 727-CV10 GN-18 200-AG39 BK-18 2 BK-18 3E-6466 611-G1 PU-14 4 GN-16
1552269 (177-9953 80A JAPAN) 304-CH16 WH-8 2 200-CV7 BK-18 962-CJ65 OR-18 A BK-16 Y-C6 3E3364 200-G7 BK-14 2 BK-16
1 608-AW20 GN-14 THE JAPAN MAIN CHASSIS HARNESS IS THE SAME AS CH-C8 CH-C7 417-CJ43 GY-18 B RD-16 1552269 AG-C4 1 619-G3 GN-14 619-G3 GN-14 6 PU-16
ALT ARC SUPPRESSOR 1 1552269
2 200-AW17 BK-14 THE NORTH AND SOUTH AMERICAN AND EUROPEAN + R 3E3364 1552269 484-CJ16 YL-18 C BU-16 1 608-Y3 GN-14 2 200-G4 BK-14 617-G2 BR-14 3 YL-16
G S 106-8704
LICENSE PLATE LAMP
MAIN CHASSIS HARNESS EXCEPT FOR THE ADDITION OF THE
LEFT AND RIGHT BACKUP LIGHTS AND THE BACKUP ALARM RELAY
AX-C2
1552269
(3) AC PRESS SW
114-5333
2
1
3
BK-18
BK-18
1
2
513-CH44 OR-18
521-CH4 YL-18
CJ-C19
1552267
CJ-C24
3E3370
2 200-Y4 BK-14 619-AG46 GN-14
200-AG40 BK-14
1
2
LH FRONT FLOOD
176-0780 CONN 19 605-G5 YL-14 1 GY-16
CBL-JJ BK-00
5A-3808 MTR BAT RH REAR CAB FLOODLAMP G-C3
AND THE ASSOCIATED WIRING THAT IS SHOWN HERE A893-AX3 OR-18 962-CJ30 OR-18 3E3364
YL-18 614-AW24 PU-18 MOTOR
2
1 326-AX2 RD-18 A/C PRESSURE SWITCH IS NORMALLY OPEN
CH-C10
1552269
MOTOR
416-CJ17 OR-18
A
B
BK-16
RD-16
176-0780
AG-C3
CONN 16 1 605-G5 YL-14
1 513-CH45 OR-18 453-CJ18 PK-18 C BU-16 611-AG55 PU-14 2 200-G6 BK-14
BEFORE REFRIGERANT CHARGE (10) STARTER (4) SECONDARY STEERING RELAY 1552269
RH REAR COMBINATION LAMP (8) FUEL PRIMING PUMP 2 522-CH46 WH-18 200-CV6 BK-18 611-AG50 PU-14 611-AG56 PU-14
165-4619 (9) SECONDARY STEERING PRESS SW
144-6837 AW-C13
1552267 162-2211 (4) ARC SUPPRESSOR
183-6970
CBL-NN1 RD-00 3E-6450 CAB LIGHT HARNESS (ATTACHMENT) F766-AG36 WH-18
322-AG44 GY-18
114-AG33 RD-18
1
2
LH FORWARD HORN
174-7875
CONN 17
S A 604-AW22 OR-18 (8) FUEL PRIMING PUMP SW
AX-C1 CH-C3
189-3158 CBL-MM1 RD-00
CONN 20 F766-AG51 WH-18 F766-AG49 WH-18
AG-C17
RH HI LO TURN POS NACD LAMP
STOP/TAIL G B 200-AW16 BK-18 165-5970
CONN 6 (9) SECONDARY STEERING MOTOR CBL-NN1 RD-00
CONN 15
105-4850
403-CH58 GN-18
AX-C3 3E3364 1552269 AC-C1 CJ-C1 AG-C1 1552269 N-C3 N-C1
109-CH24 RD-4
CH-C11 CH-C12
304-CH16 WH-8
114-AG32 RD-18
CBL-RR1 BK-00
T C 614-AW25 PU-18 MOTOR
101-CH25 RD-4
200-CH51 BK-4
1552267 183-6967 1552269 9X1343 9X0141 3E3364 1552273
200-CH51 BK-4
MOM 1 3E3364 1552269 114-AG1 RD-18 114-AG33 RD-18 322-AG43 GY-18 1 RH FORWARD HORN
AW-C9 RD-18 B 200-AX1 BK-18 2 GN-18 1 513-CH47 OR-18 200-CV6 BK-18 615-AC1 YL-14 1 LH FRONT CAB FLOODLAMP 3 114-CJ21 RD-18 1 114-AG1 RD-18 106-AG35 WH-18 114-AG32 RD-18 2 163-1201 1 619-N1 GN-14 5
1552269 (3) AC CLUTCH SOL
BK-18 C GN-18 2 522-CH48 WH-18 200-CV7 BK-18 200-AC2 BK-14 2 176-0780 138-CJ22 GN-18 2 138-AG2 GN-18 106-AG3 WH-18 106-AG34 WH-18 2 200-N2 BK-14 611-N5 PU-14 4 GN-16
606-AW6 GY-18 WH-18 A A893-AX3 OR-18 163-0872
TURN T 1 615-AC1 YL-14 106-CJ20 WH-18 106-CJ20 WH-18 3 106-AG3 WH-18 200-N7 BK-14 2 BK-16
G 2 PUMP GP (177-2921) 615-AC3 YL-14 114-CJ21 RD-18 N939-CJ47 GN-18 4 N939-AG4 GN-18 200-AG48 BK-18
AG-C16
N-C2
3E3364
CONN 14 619-N1 GN-14 6 PU-16
522-CH5 WH-18
138-CJ22 GN-18 201-CJ78 BK-18 5 201-AG5 BK-18 200-AG37 BK-18 614-N6 PU-14 3 YL-16
326-CH1 RD-18
521-CH4 YL-18
200-CH22 BK-18
AW-C10 AC-C2 200-CJ92 BK-14 G485-CJ35 BU-18 6 G485-AG6 BU-18 200-AG7 BK-14 200-AG38 BK-14 1552269 1 606-N3 GY-14 606-N3 GY-14 1 GY-16
3E3364 CBL-PP1 BK-00 200-AC2 BK-14 1552269 200-CJ5 BK-18 200-CJ92 BK-14 7 200-AG7 BK-14 200-AG41 BK-18 619-AG45 GN-14 1 RH FRONT FLOOD 2 200-N4 BK-14
BACKUP B 1 612-AW27 GY-18 FUEL PRIMING SYSTEM 200-AC4 BK-14 615-AC3 YL-14 1 RH FRONT CAB FLOODLAMP 3 200-CJ91 BK-14 200-CJ91 BK-14 8 200-AG8 BK-14 200-AG39 BK-18 200-AG38 BK-14 2 176-0780
G 2 200-AC4 BK-14 2 176-0780 201-CJ26 BK-18 251-CJ80 BK-18 9 251-AG31 BK-18 200-AG8 BK-14 200-AG40 BK-14 N-C4
3E3370
SECONDARY STEERING GROUND 201-CJ78 BK-18 953-CJ24 GY-18 10 953-AG10 GY-18 200-AG42 BK-18
CONN 15
36 Page,
ENGINE GROUND CAB LIGHT HARNESS (STANDARD) 251-CJ80 BK-18 322-CJ25 GY-18 11 322-AG11 GY-18 AG-C14 AG-C15 A 611-N5 PU-14
JAPAN MAIN CHASSIS 322-CJ25 GY-18 779-CJ119 WH-18 12 779-AG52 WH-18 251-AG30 BK-18 1552269 3E3364 B 614-N6 PU-14
SECONDARY STEERING ATTACHMENT 442-CJ9 GY-18 C529-CJ28 GY-18 13 C529-AG12 GY-18 251-AG31 BK-18 251-AG9 BK-18 606-AG16 GY-18 1 RD-18 RH FRONT TURN LAMP C
496-CJ11 WH-18 H718-CJ19 GY-18 14 H718-AG13 GY-18 200-AG37 BK-18 2 BK-18 3E-6466
506-CJ12 PU-18
507-CJ13 WH-18
P976-CJ10 BR-18
F766-CJ71 WH-18
15
16
16
P976-AG47 BR-18
F766-AG51 WH-18 322-AG11 GY-18
322-AG44 GY-18
322-AG43 GY-18 CONN 14 CONN 13
AG-C23 AG-C25
605-CJ66 YL-18 17
1552267 3E3370 NORTH AMERICAN LIGHTING (ROADING)
606-CJ69 GY-18 C530-CJ29 BU-18 18 C530-AG14 BU-18 619-AG45 GN-14 (19) RIDE CONTROL SOL 2
611-CJ2 PU-14 605-CJ66 YL-18 19 605-AG15 YL-18 619-AG17 GN-14 619-AG46 GN-14 611-AG56 PU-14 A
AK-C3 152-8340
614-CJ70 PU-18 606-CJ69 GY-18 20 606-AG16 GY-18 614-AG53 PU-18 B
1552269
617-CJ72 BR-18 611-CJ2 PU-14 21 611-AG50 PU-14 C
619-CJ3 GN-14 614-CJ70 PU-18 22 614-AG53 PU-18 138-AG2 GN-18 975-AK5 WH-18 1 BK-18
N939-AK1 GN-18 2 BK-18
761-CJ118 GY-18
762-CJ36 YL-18
617-CJ72 BR-18 23
24
617-AG54 BR-18 201-AG5 BK-18
605-AG15 YL-18 CONN 13 CONN 12
779-CJ119 WH-18 25 606-AG16 GY-18
LH REAR FLOODLAMP
953-CJ24 GY-18 26 614-AG53 PU-18 (19) RIDE CONTROL SOL 1
172-9973 CJ-C34 AG-C7 AG-C11 AK-C1
975-CJ77 WH-18 27 617-AG54 BR-18
1552269 976-CJ27 OR-18 619-CJ3 GN-14 28 619-AG17 GN-14 761-AG25 GY-18 3E3370 1552267 1552267 AK-C2 152-8340
1 608-CJ117 GN-14 CAB C529-CJ28 GY-18 H713-CJ37 PK-18 29 H713-AG18 PK-18 762-AG22 YL-18 N939-AG4 GN-18 A A N939-AK1 GN-18 1552269
2 200-CJ108 BK-14 C530-CJ29 BU-18 H714-CJ38 OR-18 30 H714-AG19 OR-18 779-AG52 WH-18 975-AG28 WH-18 B B 975-AK3 WH-18 975-AK3 WH-18 975-AK4 WH-18 1 BK-18
H716-CJ45 WH-14 31 H716-AG20 WH-14 953-AG10 GY-18 976-AG29 OR-18 C C 976-AK2 OR-18 976-AK2 OR-18 2 BK-18
E919-CJ31 YL-18 H717-CJ46 BR-18 32 H717-AG21 BR-18 975-AG28 WH-18
E920-CJ32 BR-18 762-CJ36 YL-18 33 762-AG22 YL-18 976-AG29 OR-18
LH STOP TAIL PARK LAMP E921-CJ33 PK-18 E919-CJ31 YL-18 34 E919-AG23 YL-18 C529-AG12 GY-18 (19) RACKBACK PROP SOL (19) DUMP PROP SOL (19) AUX LIFT PROP SOL
135-0426 CJ-C33 E922-CJ34 GN-18 E920-CJ32 BR-18 35 E920-AG24 BR-18 C530-AG14 BU-18 138-2924 138-2924 138-2924
1552267 F766-CJ71 WH-18 761-CJ118 GY-18 36 761-AG25 GY-18 E919-AG2 3 YL-18
S RD-18 A 604-CJ114 OR-18 G485-CJ35 BU-18 E921-CJ33 PK-18 37 E921-AG26 PK-18 E920-AG24 BR-18
G BK-18 B 200-CJ109 BK-18 H713-CJ37 PK-18 E922-CJ34 GN-18 38 E922-AG27 GN-18 E921-AG26 PK-18
T WH-18 C 617-CJ73 BR-18 H714-CJ38 OR-18 975-CJ77 WH-18 39 975-AG28 WH-18 E922-AG27 GN-18
1
2
1
2
H716-CJ45 WH-14 976-CJ27 OR-18 40 976-AG29 OR-18 G485-AG6 BU-18 AG-C2 AG-C20 AE-C12
3E5179 1552252 1552252 AE-C1 AE-C2 AE-C11
H717-CJ46 BR-18 H713-AG18 PK-18 H716-AE61 WH-18
1552269 1552269 3E3364
H718-CJ19 GY-18 H714-AG19 OR-18 138-AG2 GN-18 1 1 138-AE121 GN-18 H716-AE126 WH-14 H716-AE31 WH-18 H716-AE11 WH-18
1
2
LH REAR TURN LAMP K933-CJ122 GN-18 H716-AG20 WH-14 251-AG9 BK-18 2 2 251-AE122 BK-18 H716-AE1 WH-14 H716-AE21 WH-18 E921-AE130 PK-18
CJ-C31 CJ-C32 AE-C3
162-2073 N939-CJ47 GN-18 H717-AG21 BR-18 C529-AG12 GY-18 3 3 C529-AE123 GY-18 H716-AE11 WH-18 H716-AE21 WH-18
3E3364 1552269 1552269
P976-CJ10 BR-18 H718-AG13 GY-18 H713-AG18 PK-18 4 4 H713-AE124 PK-18 H716-AE71 WH-18 E922-AE131 GN-18
RD-18 1 605-CJ67 YL-18 200-CJ5 BK-18 N939-AG4 GN-18 H714-AG19 OR-18 5 5 H714-AE125 OR-18 H716-AE51 WH-18 H716-AE31 WH-18
BK-18 2 200-CJ54 BK-18 201-CJ26 BK-18 P976-AG47 BR-18 H716-AG20 WH-14 6 6 H716-AE126 WH-14 H716-AE41 WH-18 E920-AE129 BR-18
442-CJ9 GY-18 H717-AG21 BR-18 7 7 H717-AE127 BR-18 H713-AE124 PK-18 E919-AE128 YL-18 AE-C7
496-CJ11 WH-18 E919-AG23 YL-18 8 8 E919-AE128 YL-18 H717-AE127 BR-18 H716-AE71 WH-18 1552269
506-CJ12 PU-18 E920-AG24 BR-18 9 9 E920-AE129 BR-18 E919-AE128 YL-18 H714-AE125 OR-18
1
2
LICENSE PLATE LAMP HARNESS ITALIAN ROADING 507-CJ13 WH-18 E921-AG26 PK-18 10 10 E921-AE130 PK-18 E922-AE131 GN-18 H716-AE61 WH-18
AE-C10
HYDRAULIC TANK
E922-AG27 GN-18 11 11 E922-AE131 GN-18 E921-AE130 PK-18 H713-AE124 PK-18 AE-C6
CR-C1 3E3364
LICENSE PLATE LAMP 3 K933-CJ122 GN-18 12 12 H714-AE125 OR-18 H716-AE51 WH-18
3E3364 CONN 1 AE-C5 1552269
125-4439 E920-AE129 BR-18 H717-AE127 BR-18 1552269
1
2
614-CR1 PU-18 1 H716-AE41 WH-18
CONN 11 AE-C4
1
2
200-CR2 BK-18 2 AE-C8 AE-C9
1552269
1552267 3E3370
1
2
138-AE121 GN-18 A OR-18 +24V
251-AE122 BK-18 B BK-18 GROUND (19) LOWER PROP SOL (19) AUX LOWER PROP SOL
BK-18
BK-18
LICENSE PLATE LAMP HARNESS GERMAN ROADING C529-AE123 GY-18 C WH-18 SIGNAL (19) LIFT PROP SOL 138-2924 138-2924
(19) LIFT CYL HEAD END PRESS SNSR 138-2924
LICENSE PLATE LAMP 2
125-4439 124-4672
614-CU6 PU-18 TWISTED WIRES
200-CU5 BK-18 CONN 1 TWO LIGHTING PACKAGES ARE AVAILABLE TO NORTH AND
SOUTH AMERICA: AMERICAN STANDARD AND AMERICAN ROADING. (19) ON OFF PILOT SOL
LICENSE PLATE LAMP 1 CU-C1 CJ-C29 CJ-C28 152-6761
EITHER PACKAGE WILL CONNECT TO CONNECTORS
125-4439 3E3364 3E3364 1552269 USED ON E/H MACHINES
614-CU1 PU-18 1 1 614-CJ94 PU-18
AG-C4 AG-C5, AG-C14, AG-C16, AG-C22 AND AG-C23
200-CU2 BK-18 2 2 200-CJ110 BK-18
ER-C1
(22) CYL HEAD (22) CYL HEAD (22) CYL HEAD (22) CYL HEAD (22) CYL HEAD (22) CYL HEAD 1552252
SOL 3 (18) CLUTCH 1 REV (18) CLUTCH 2 FWD (18) CLUTCH 3 4TH (18) XSMN OIL TEMP SENSOR AT-C14
SOL 1 SOL 2 SOL 4 SOL 5 SOL 6 1 138-ER1 GN-18
147-5399 147-5399 147-5399 118-7226 1552267 2 251-ER2 BK-18
128-7991 128-7991 128-7991 128-7991 128-7991 128-7991
+V RD-18 A 709-AT2 BU-18 3 C529-ER3 GY-18
GROUND BK-18 B 962-AT1 OR-18 4
SIGNAL YL-18 C K977-AT16 PK-18 5 ER-C2
3E3367
WH-18
WH-18
WH-18
WH-18
WH-18
WH-18
CX-C1 CX-C2 CX-C3 CX-C4 CX-C5 CX-C7 6
D787-CX609 GN-16
7E6513 7E6513 7E6513 7E6513 7E6513 7E6513 7 138-ER1 GN-18 A OR-18 +24V
J702-CX3 BK-18
CH-C14
J700-CX1 BR-18
J702-CX5 BK-18
8 251-ER2 BK-18 B BK-18 GROUND
1552269 (18) INPUT SPEED SENSOR BK-18 1 E908-AT7 BR-18 9 C529-ER3 GY-18 C WH-18 SIGNAL
AT-C10
1
2
1
2
1
2
(15) VARIABLE SPEED FAN SOL 1 H746-CH37 YL-18 193-2550 WH-18 2 E909-AT11 WH-18 10 QUICK COUPLER ARC SUPPRESSOR
AT-C5 AT-C4 AT-C2 7X6222
L984-CX402 OR-18
(19) LIFT CYL HEAD END PRESS SNSR 2
L985-CX702 YL-18
H747-CH35 BR-18 EU-C5
L983-CX202 WH-18
2 AT-C13 11 189-3158
148-2350
A702-CX602 PU-16
3E3364 3E3364 3E3364
A703-CX603 BR-16
J700-CX2 BR-18
A704-CX604 GN-16
J702-CX4 BK-18
1552269
L984-CX302 OR-18
A705-CX605 BU-16
A706-CX606 GY-16
124-4672
L985-CX502 YL-18
1
A701-CX601 GY-16
1552269 12
975-AT25 WH-18 975-AT21 WH-18 962-AT1 OR-18 2 USED ON PILOT MACHINES EQUIPPED WITH PCS P976-EU2 BR-18 1
754-AT8 BU-18 975-AT22 WH-18 709-AT2 BU-18 3 2
975-AT21 WH-18
752-AT4 YL-18
975-AT23 WH-18
975-AT24 WH-18 975-AT15 WH-18
751-AT3
752-AT4
GN-18
YL-18
4
5
CONN 11 AG-C19 AG-C21 EU-C1 EU-C2
3E3370 1552267 1552267 1552269
975-AT24 WH-18
751-AT3 GN-18
975-AT25 WH-18
975-AT26 WH-18 E900-AT5 WH-18
6
7 CONN 28 P976-AG47 BR-18 A A P976-EU4 BR-18 P976-EU3 BR-18 1 GN-14
755-AT12 OR-18 751-AT3 GN-18 8 200-AG48 BK-18 B B 200-EU1 BK-18 200-EU6 BK-18 2 GN-14
975-AT22 WH-18 752-AT4 YL-18 9 CONNECTS TO C-C26 779-AG52 WH-18 C C 200-EU5 BK-18
900-AT13 PU-18 754-AT8 BU-18 E906-AT6 OR-18 10 ON THE CAB SCHEMATIC (19) QUICK COUPLER SOLENOID
975-AT23 WH-18 755-AT12 OR-18 E908-AT7 BR-18 11 PART NUMBER CONN 19 180-8585
D786-CX611 BR-16
901-AT14 WH-18 900-AT13 PU-18 754-AT8 BU-18 12 PILOT/HMU 186-0696
D788-CX607 BK-16
975-AT26 WH-18 901-AT14 WH-18 E901-AT9 GN-18 13 EH 186-0623
14 (26) FRONT AXLE OIL TEMP SW
D789-CX612 WH-16
AG-C13 CP-C1
D790-CX610 OR-16
15 CP-C2
D791-CX608 YL-16
AT-C6 AT-C7 AT-C8 155-8999
E907-AT10 GY-18 16 3E3364 1552269 1552269
3E3364 3E3364 3E3364 (18) OUTPUT SPEED SENSOR (TRAILING) E909-AT11 WH-18 17
BK-18 1 E907-AT10 GY-18 G485-AG6 BU-18 1 G485-CP1 BU-18 1 BK-18
1
2
1
2
1
2
193-2550 WH-18 2 E906-AT6 OR-18 755-AT12 OR-18 18 201-AG5 BK-18 2 201-CP2 BK-18 2 BK-18
19
AT-C9 T °
CONN 24
WH-18
WH-18
WH-18
WH-18
WH-18
WH-18
1552269 900-AT13 PU-18 20
TWISTED WIRES 901-AT14 WH-18 21
975-AT15 WH-18 22
K977-AT16 PK-18 23 NORTH AND SOUTH AMERICAN FRONT FRAME
BK-18 1 E901-AT9 GN-18 24
CONN 2 (18) CLUTCH 4 3RD (18) CLUTCH 5 2ND (18) CLUTCH 6 1ST (18) OUTPUT SPEED SNSR (LEADING)
WH-18 2 E900-AT5 WH-18 EUROPEAN FRONT FRAME
F-C8
AT-C1
CX-C6
3E8969
K-C13
1552252
147-5399 147-5399 147-5399 193-2550 1552269 CJ-C11
8N1533
CONN 29 F766-F34 WH-18
1552267
A
A701-CX601 GY-16 1 A701-K1 GY-18 TRANSMISSION 112-CJ1 PU-4 1 CONNECTS TO C-C2 200-F40 BK-18 B
A702-CX602 PU-16 2 A702-K2 PU-18 2 ON THE CAB SCHEMATIC 761-F27 GY-18 C
A703-CX603 BR-16 3 A703-K3 BR-18 611-CJ2 PU-14 3 PART NUMBER:
A704-CX604 GN-16 4 A704-K4 GN-18 4 PILOT/HMU 186-0696 P-C4
A705-CX605 BU-16 5 A705-K5 BU-18 619-CJ3 GN-14 5 EH 186-0623 F-C12 F-C10 P-C1 1552269
A706-CX606 GY-16 6 A706-K6 GY-18 6 1552267 3E3370 3E3382 619-P1 GN-14 1
D788-CX607 BK-16 7 J702-K41 BK-18 200-CJ5 BK-18 174-CJ4 RD-12 7 106-F36 WH-18 A 1 605-P4 YL-18 200-P2 BK-14 2
D791-CX608 YL-16 8 L985-K7 YL-18 200-CJ92 BK-14 251-F41 BK-18 B 2 200-P3 BK-14
D787-CX609 GN-16 9 J701-K40 GN-18 200-CJ91 BK-14 CJ-C4 C530-F18 BU-18 C 3 P-C2 P-C3
D790-CX610 OR-16 10 L984-K8 OR-18 106-CJ20 WH-18 617-CJ72 BR-18 9X7147 606-F52 GY-18 4 1552269 3E3364
ENGINE RETARDING WIRES: NOT USED
D786-CX611 BR-16 11 J700-K39 BR-18 114-CJ21 RD-18 617-CJ73 BR-18 617-CJ61 BR-18 728-CJ39 BU-18 1 606-F46 GY-18 606-F53 GY-18 5 605-P4 YL-18 1
D789-CX612 WH-16 12 L983-K9 WH-18 138-CJ22 GN-18 2 F-C17 6 619-P1 GN-14 200-P5 BK-18 2
201-CJ78 BK-18 614-CJ94 PU-18 962-CJ6 OR-18 3 611-F54 PU-14 1552252
EUI
201-CJ26 BK-18
251-CJ80 BK-18
614-CJ86 PU-18
614-CJ70 PU-18
614-CJ60 PU-18
419-CJ7 YL-18
4
5
611-F48 PU-14 611-F55 PU-14 106-F37 WH-18
762-F24 YL-18
1
2
CONN 17
CONNECTOR
322-CJ25 GY-18 6 H718-F14 GY-18 3 AV-C1 AV-C2 AV-C3
ENGINE INJECTOR HARNESS 442-CJ9 GY-18 606-CJ68 GY-18 606-CJ58 GY-18 432-CJ8 PK-18 7 F766-F34 WH-18 953-F10 GY-18 4 1552273 1552269 3E3364
496-CJ11 WH-18 606-CJ69 GY-18 442-CJ9 GY-18 8 F-C1 F766-F16 WH-18 F766-F35 WH-18 F766-F35 WH-18 5 1 606-AV1 GY-18 1
506-CJ12 PU-18 9 9X0141 200-F39 BK-18 6 2 200-AV2 BK-14 200-AV4 BK-18 2
507-CJ13 WH-18 605-CJ67 YL-18 605-CJ57 YL-18 496-CJ11 WH-18 10 1 114-F1 RD-18 106-F36 WH-18 7 3
605-CJ66 YL-18 605-CJ66 YL-18 506-CJ12 PU-18 11 2 138-F2 GN-18 106-F3 WH-18 106-F37 WH-18 8 4 AV-C4
606-CJ69 GY-18 201-CJ93 BK-18 507-CJ13 WH-18 12 3 106-F3 WH-18 9 5 1552269
CH-C15 611-CJ2 PU-14 201-CJ120 BK-18 E455-CJ14 BR-18 13 4 N939-F4 GN-18 200-F38 BK-18 10 6 619-AV3 GN-14 1
K-C11
3E3364
K-C12
1552269 +BATTERY OR-18 A
3E3370
J844-CH39 GY-18
614-CJ70 PU-18
617-CJ72 BR-18
201-CJ79 BK-18
201-CJ78 BK-18
G764-CJ15 PK-18
K933-CJ122 GN-18
14
15
CONN 20 5
6
201-F5 BK-18
G485-F6 BU-18 200-F7 BK-14
200-F49 BK-14
200-F39 BK-18 CONN 19 11
12 CONN 14 200-AV5 BK-14 2
NOTE USED 1 G850-K10 BU-18 GROUND BK-18 B J843-CH42 PU-18 619-CJ3 GN-14 201-CJ82 BK-18 201-CJ41 BK-18 484-CJ16 YL-18 16 7 200-F7 BK-14
2 J702-K42 BK-18 SIGNAL YL-18 C F713-CH43 OR-18 761-CJ118 GY-18
762-CJ36 YL-18
201-CJ26 BK-18
201-CJ83 BK-18
17
18
CONN 30 8
9
200-F8 BK-14
251-F9 BK-18
200-F8 BK-14 200-F44 BK-14
200-F40 BK-18
EUROPEAN LIGHTING (STANDARD)
(14) TURBO INLET PRESSURE SENSOR F-C2 F-C3
779-CJ119 WH-18 H718-CJ19 GY-18 19 CONNECTS TO C-C3 10 953-F10 GY-18
K-C4 194-6722 953-CJ24 GY-18 962-CJ65 OR-18 106-CJ20 WH-18 20 ON THE CAB SCHEMATIC 11 322-F11 GY-18 251-F41 BK-18 3E3370 1552267
1552267 975-CJ77 WH-18 962-CJ30 OR-18 962-CJ6 OR-18 114-CJ21 RD-18 21 PART NUMBER: 12 779-F12 WH-18 251-F9 BK-18 251-F42 BK-18 N939-F4 GN-18 A
(14) ATMOSPHERIC PRESSURE SENSOR
+V
GROUND
A
B
G828-K26 WH-18
G829-K27 GN-18
976-CJ27 OR-18
C529-CJ28 GY-18
962-CJ64 OR-18
975-CJ77 WH-18 975-CJ62 WH-18
138-CJ22 GN-18
251-CJ80 BK-18
22
23
PILOT/HMU 186-0696
EH 186-0623
13
14
C529-F13 GY-18
H718-F14 GY-18
975-F30 WH-18
976-F31 OR-18
B
C
CONN 12
197-8393 SIGNAL C R747-K28 GY-18 C530-CJ29 BU-18 975-CJ76 WH-18 975-CJ75 WH-18 953-CJ24 GY-18 24 15 P976-F15 BR-18 619-F51 GN-14
975-CJ74 WH-18 322-CJ25 GY-18 25 16 F766-F16 WH-18 619-F19 GN-14 619-F47 GN-14
E920-CJ32 BR-18 26 17 LH HI LO TURN POS COSA LAMP
FRONT FRAME AND E919-CJ31 YL-18 102-CJ48 RD-14 976-CJ27 OR-18 27 18 C530-F18 BU-18 114-F1 RD-18 F-C6 105-4849
1552273 L-C1 L-C2
HYDRAULIC TANK E921-CJ33 PK-18 106-CJ20 WH-18 C529-CJ28 GY-18 28 19 605-F43 YL-18 138-F2 GN-18
C-C1 C-C2 K-C14 3E3382 3E3379
E922-CJ34 GN-18 112-CJ1 PU-4 C530-CJ29 BU-18 29 20 606-F46 GY-18 201-F5 BK-18 605-F43 YL-18 1
1552267 3E3370 1552267 F766-CJ71 WH-18 114-CJ21 RD-18 30 21 611-F48 PU-14 322-F11 GY-18 200-F44 BK-14 2 1 605-L6 YL-18 5
+V A G828-C1 WH-18 A G828-K37 WH-18 G485-CJ35 BU-18 129-CJ49 BU-18 E919-CJ31 YL-18 31 22 614-F50 PU-18 605-F43 YL-18 617-F45 BR-18 3 2 200-L5 BK-14 611-L3 PU-14 4 GN-16
B G829-C2 GN-18 B G829-K36 GN-18 TWISTED WIRES H713-CJ37 PK-18 136-CJ53 GN-18 E920-CJ32 BR-18 32 23 617-F45 BR-18 614-F50 PU-18 611-F55 PU-14 4 3 617-L4 BR-18 200-L5 BK-14 200-L9 BK-14 2 BK-16
GROUND
SIGNAL C A745-C3 WH-18 C A745-K38 WH-18 H714-CJ38 OR-18 138-CJ22 GN-18 E921-CJ33 PK-18 33 24 617-F45 BR-18 606-F53 GY-18 5 4 611-L3 PU-14 619-L1 GN-14 6 PU-16
H716-CJ45 WH-14 174-CJ4 RD-12 E922-CJ34 GN-18 34 25 761-F27 GY-18 619-F47 GN-14 6 5 606-L2 GY-18 617-L4 BR-18 617-L7 BR-18 3 YL-16
(8) FUEL PRESSURE SENSOR
197-8394
CONN 3 CH-C13
H717-CJ46 BR-18
H718-CJ19 GY-18
199-CJ50 RD-18
251-CJ80 BK-18
G485-CJ35
G486-CJ23
BU-18
GN-18
35
36
26
27
762-F24 YL-18
779-F12 WH-18 CONN 17
6 619-L1 GN-14 605-L6 YL-18 605-L8 YL-14 1 GY-16
K-C10 R971-CH40 YL-18
1552269
1 SIGNAL
K933-CJ122 GN-18
N939-CJ47 GN-18
306-CJ51 GN-18
308-CJ52 YL-18
H713-CJ37
H714-CJ38
PK-18
OR-18
37
38
28
29
619-F19 GN-14
H713-F20 PK-18
953-F10 GY-18
975-F30 WH-18
CONN 17
1552269 J843-CH41 PU-18 2 GROUND P976-CJ10 BR-18 321-CJ55 BR-18 39 30 H714-F21 OR-18 976-F31 OR-18 F-C5 L-C4 U-C1
SIGNAL 1 995-K12 BU-18 322-CJ25 GY-18 727-CJ40 GN-18 40 31 H716-F22 WH-14 C529-F13 GY-18 1552269 1552272 3E3376
(8) COOLANT TEMP SENSOR (7) XSMN LUBE OIL TEMP SENSOR
197-8392 GROUND
2 G833-K13 PK-18 201-CJ79 BK-18 417-CJ43 GY-18 32 H717-F23 BR-18 C530-F18 BU-18 322-F11 GY-18 1 617-L11 BR-18 1 617-U1 BR-18
130-9811 201-CJ82 BK-18 419-CJ7 YL-18 CJ-C6 33 762-F24 YL-18 G485-F6 BU-18 114-F1 RD-18 2 606-L2 GY-18 2 606-U2 GY-18
416-CJ17 OR-18 416-CJ17 OR-18 9X0141 34 E919-F25 YL-1 8 E919-F25 YL-18 605-L12 YL-14 3 605-U3 YL-14
K-C5
ENGINE 417-CJ43 GY-18
419-CJ7 YL-18
426-CJ63 BR-18
432-CJ8 PK-18
453-CJ18 PK-18 1
2
35
36
E920-F26 BR-1 8
761-F27 GY-18
E920-F26 BR-18
E921-F28 PK-18
CONN 14 200-L10 BK-14 4 200-U4 BK-14
1552269 F-C7
426-CJ63 BR-18 442-CJ9 GY-18 201-CJ41 BK-18 3 37 E921-F28 PK-18 E922-F29 GN-18
CONN 25
G828-K37 WH-18
G828-K14 WH-18
G828-K19 WH-18
G828-K26 WH-18
G829-K27 GN-18
G829-K36 GN-18
G829-K15 GN-18
G829-K20 GN-18
3E3382
G833-K13 PK-18
G833-K25 PK-18
G833-K30 PK-18
(8) INTAKE MAN AIR TEMP SNSR 1 G853-K24 OR-18 432-CJ8 PK-18 447-CJ44 PK-18 417-CJ43 GY-18 4 38 E922-F29 GN-18 H713-F20 PK-18
J702-K41 BK-18
J702-K42 BK-18
SIGNAL
197-8391 GROUND 2 G833-K25 PK-18 453-CJ18 PK-18 453-CJ18 PK-18 447-CJ44 PK-18 5 39 975-F30 WH-18 H714-F21 OR-18 606-F52 GY-18 1
LEFT SIDE FRAME 484-CJ16 YL-18 484-CJ16 YL-18 H716-CJ45 WH-14 6 40 976-F31 OR-18 H716-F22 WH-14 200-F49 BK-14 2
962-CJ30 OR-18 496-CJ11 WH-18 H717-CJ46 BR-18 7 H717-F23 BR-18 614-F50 PU-18 3
962-CJ64 OR-18 506-CJ12 PU-18 N939-CJ47 GN-18 8 H718-F14 GY-18 611-F54 PU-14 4 U-C2 R-C1
K-C9 6C7157 1155776
F713-CH43 OR-18
ENGINE DISCONNECT CAB 962-CJ65 OR-18 507-CJ13 WH-18 N939-F4 GN-18 617-R5 BR-18
J843-CH42 PU-18
J844-CH39 GY-18
9 5
J843-CH41 PU-18
G856-K31 WH-18
E964-K23 WH-18
1552267
E965-K17 BU-18
E963-K22 BK-18
G857-K32 YL-18
E966-K18 YL-18
E455-CJ14 BR-18 604-CJ56 OR-18 10 P976-F15 BR-18 619-F51 GN-14 6 617-U1 BR-18 54 617-R1 BR-18 617-R6 BR-18
A745-K38 WH-18
G853-K24 OR-18
G850-K10 BU-18
R747-K28 GY-18
R746-K21 PK-18
J701-K40 GN-18
L983-K9 WH-18
A704-K4 GN-18
J700-K39 BR-18
F421-K29 YL-18
A702-K2 PU-18
A703-K3 BR-18
A705-K5 BU-18
L984-K8 OR-18
A706-K6 GY-18
A701-K1 GY-18
995-K12 BU-18
994-K16 GY-18
L985-K7 YL-18
+V A G828-K14 WH-18 G764-CJ15 PK-18 608-CJ59 GN-14 416-CJ17 OR-18 11 606-U2 GY-18 58R 606-R2 GY-18 TO BUCKET POSITION LAMPS
304-CH16 WH-8
(8) OIL PRESSURE SENSOR
403-CH58 GN-18
403-CH57 GN-18
522-CH5 WH-18
304-CH16 WH-8
110-CH26 RD-10
200-CH22 BK-18
200-CH22 BK-18
326-CH1 RD-18
TERMINATE AND CONNECT WIRES
101-CH25 RD-4
109-CH24 RD-4
101-CH25 RD-4
109-CH24 RD-4
GROUND B G829-K15 GN-18 317-CJ106 YL-18 611-CJ2 PU-14 102-CJ48 RD-14 12 605-U3 YL-14 58L 605-R3 YL-14
521-CH4 YL-18
403-CH3 GN-18
H795-CH50 PK-18
H795-CH49 PK-18
197-8394 SIGNAL C 994-K16 GY-18 200-CJ81 BK-18 619-CJ3 GN-14 13 F-C15 F-C16 200-U4 BK-14 31 200-R4 BK-14 200-R7 BK-14 AS APPROPRIATE
136-CJ53 GN-18 727-CJ40 GN-18 129-CJ49 BU-18 14 3E5179 1552252 200-R8 BK-14
G479-CH15 WH-18
G850-CH14 BU-18
R974-CH12 OR-18
A982-CH10 BR-18
H795-CH50 PK-18
CONN 26
A307-CH9 GY-18
430-CH13 BU-18
944-CH7 OR-18
150-CH6 OR-18
450-CH17 YL-18
727-CJ40 GN-18 728-CJ39 BU-18 199-CJ50 RD-18 138-F2 GN-18
945-CH8 BR-18
15 1
522-CH5 WH-18
326-CH1 RD-18
K-C8
521-CH4 YL-18
728-CJ39 BU-18 761-CJ118 GY-18 306-CJ51 GN-18 251-F42 BK-18
G828-K33 WH-18
16
443-CH2 YL-18
2
G833-K35 PK-18
G829-K34 GN-18
1552269
X919-CH19 WH-18
X918-CH18 PU-18
SECONDARY STEERING 975-CJ76 WH-18 762-CJ36 YL-18 308-CJ52 YL-18 THE EUROPEAN FRONT FRAME HARNESS IS THE SAME AS C529-F13 GY-18
F762-CH20 GY-18
17
J702-K11 BK-18
229-CH27 BK-10
CONN 31
H795-CH50 PK-18
(15) CAMSHAFT SPEED TIMING SNSR SIGNAL 1 E965-K17 BU-18 200-CJ81 BK-18 779-CJ119 WH-18 P976-CJ10 BR-18 18 THE NORTH AND SOUTH AMERICAN FRONT FRAME HARNESS H713-F20 PK-18 4
443-CH2 YL-18
197-8397 GROUND 2 E966-K18 YL-18 317-CJ106 YL-18 953-CJ24 GY-18 19 EXCEPT FOR THE DIFFERENCES IN THE LIGHTING PACKAGES AND THE H714-F21 OR-18 5
200-CJ5 BK-18 976-CJ27 OR-18 779-CJ119 WH-18 20 CONNECTS TO C-C1 SINGLE FORWARD HORN THAT ARE SHOWN HERE. H716-F22 WH-14 6
200-CJ92 BK-14 C529-CJ28 GY-18 21 ON THE CAB SCHEMATIC TWO LIGHTING PACKAGES ARE AVAILABLE TO EUROPEAN: EUROPEAN H717-F23 BR-18 7
200-CJ91 BK-14 C530-CJ29 BU-18 22 PART NUMBER: STANDARD AND EUROPEAN ROADING. EITHER PACKAGE WILL E919-F25 YL-18
R971-CH40 YL-18
403-CH58 GN-18
8
H747-CH35 BR-18
110-CH33 RD-14
H746-CH37 YL-18
J843-CH38 PU-18
110-CH36 RD-14
110-CH34 RD-14
23 PILOT/HMU 186-0696 CONNECT TO CONNECTORS F-C6 AND F-C7 E920-F26 BR-18 9
H795-CH11 PK-18
CJ-C14 E455-CJ14 BR-18 136-CJ53 GN-18 24 EH 186-0623 E921-F28 PK-18 10 RH HI LO TURN POS COSA LAMP
1552269 K-C7 102-CJ48 RD-14 E919-CJ31 YL-18 25 E922-F29 GN-18 11 105-4850
PK-18 1 447-CJ44 PK-18 3E3370 112-CJ1 PU-4 E920-CJ32 BR-18 321-CJ55 BR-18 26 M-C1 M-C2
BK-18 2 201-CJ83 BK-18
(14) INLET MANIFOLD PRESSURE
+5V OR-18
YL-18
A
B
G828-K19 WH-18
G829-K20 GN-18
129-CJ49 BU-18
174-CJ4 RD-12
E921-CJ33 PK-18
E922-CJ34 GN-18
604-CJ56 OR-18
605-CJ57 YL-18
27
28
CONN 11 12
1
3E3379
606-M5 GY-18
3E3379
5
GROUND
197-8395 SIGNAL GN-18 C R746-K21 PK-18 199-CJ50 RD-18 F766-CJ71 WH-18 606-CJ58 GY-18 29 2 200-M4 BK-14 611-M2 PU-14 4 GN-16
201-CJ120 BK-18 G485-CJ35 BU-18 608-CJ59 GN-14 30 F-C13 F-C14 3 614-M3 PU-18 200-M4 BK-14 2 BK-16
201-CJ83 BK-18 G486-CJ23 GN-18 614-CJ60 PU-18 31 3E3370 1552267 4 611-M2 PU-14 619-M1 GN-14 6 PU-16
(13) FUEL LEVEL SENDER
201-CJ93 BK-18 G764-CJ15 PK-18 617-CJ61 BR-18 32 P976-F15 BR-18 A 5 614-M3 PU-18 3 YL-16
220-8214
G828-K33 WH-18
G856-K31 WH-18
A745-K38 WH-18
E964-K23 WH-18
G829-K34 GN-18
G853-K24 OR-18
K-C3 306-CJ51 GN-18 H713-CJ37 PK-18 975-CJ62 WH-18 33 200-F38 BK-18 6 619-M1 GN-14 606-M5 GY-18 1 GY-16
G833-K35 PK-18
R747-K28 GY-18
R746-K21 PK-18
E965-K17 BU-18
B
J701-K40 GN-18
G857-K32 YL-18
E963-K22 BK-18
L983-K9 WH-18
A704-K4 GN-18
J700-K39 BR-18
E966-K18 YL-18
F421-K29 YL-18
A702-K2 PU-18
A703-K3 BR-18
L984-K8 OR-18
A705-K5 BU-18
A706-K6 GY-18
J702-K11 BK-18
A701-K1 GY-18
995-K12 BU-18
994-K16 GY-18
L985-K7 YL-18
G850-K10 BU-18
1552269 308-CJ52 YL-18 H714-CJ38 OR-18 34 779-F12 WH-18 C
X919-CH19 WH-18
R974-CH12 OR-18
BR-18
X918-CH18 PU-18
PK-18
F762-CH20 GY-18
R971-CH40 YL-18
H746-CH37 YL-18
PU-18
GY-18
CONN 14
944-CH7 OR-18
450-CH17 YL-18
F421-K29 YL-18 ENGINE DISCONNECT 321-CJ55 BR-18 H716-CJ45 WH-14 F766-CJ71 WH-18
945-CH8 BR-18
(8) FUEL TEMPERATURE SENSOR 1 35
G479-CH15 WH-18
SIGNAL
G850-CH14 BU-18
CONN 19
F713-CH43 OR-18
H747-CH35 BR-18
430-CH13 BU-18
110-CH36 RD-14
110-CH34 RD-14
110-CH33 RD-14
197-8391 GROUND 2 G833-K30 PK-18 CONNECTOR 447-CJ44 PK-18 H717-CJ46 BR-18 762-CJ36 YL-18 36 F-C11
229-CH32 BK-14
229-CH31 BK-14
229-CH30 BK-14
A307-CH9 GY-18
150-CH6 OR-18
604-CJ56 OR-18 H718-CJ19 GY-18 761-CJ118 GY-18 37 3E3364
A982-CH10
H795-CH11
J844-CH39
J843-CH38
605-CJ67 YL-18 K933-CJ122 GN-18 38 G485-F6 BU-18 1
606-CJ68 GY-18 N939-CJ47 GN-18 39 201-F5 BK-18 EUROPEAN LIGHTING (ROADING)
CONN 4 2
229-CH27 BK-10
CONN 24
229-CH32 BK-14
608-CJ59 GN-14 P976-CJ10 BR-18 426-CJ63 BR-18 40
229-CH31 BK-14
229-CH30 BK-14
614-CJ86 PU-18
K-C15 K-C2 614-CJ94 PU-18 EUROPEAN FRONT FRAME
3E3364 1552269 617-CJ73 BR-18
K-C1
TIMING CAL 1 G856-K31 WH-18 1607690 CH-C2 975-CJ75 WH-18 CH-C1 JAPAN FRONT FRAME
2 G857-K32 YL-18 1607689 975-CJ74 WH-18 1835784
PROBE J2
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
11
11
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
J1 G486-CJ23 GN-18 1
2 EG-C10 EG-C9
THROTTLE POSITION SENSOR SIGNAL
INTAKE AIR TEMPERATURE SIGNAL
ATMOSPHERIC PRESSURE SENSOR SIGNAL
FUEL PRESSURE SENSOR SIGNAL
OIL PRESSURE SENSOR SIGNAL
COOLANT TEMPERATURE SIGNAL
TURBO OUTLET PRESSURE SIGNAL
TURBO INLET PRESSURE SENSOR SIGNAL
ENGINE RPM TO TRANSMISSION CONTROL
VARIABLE SPEED FAN CONTROL
VARIABLE SPEED FAN CONTROL
FUEL TEMPERATURE SIGNAL
AIH RELAY +24 VOLTS 2AMP
OPERATOR START AID SWITCH INPUT
- BATTERY
ANALOG SENSOR COMMON
THROTTLE SENSOR +8V
+ BATTERY
+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
ENG RETARDER SOLENOID (MED/HI)
ENG RETARDER SOLENOID (LOW/HI)
ANALOG SENSOR POWER +5V
THROTTLE/GND LEVEL SHUTDOWN COMMON
CAT DATA LINK +
CAT DATA LINK -
PRESS SENSOR SUPPLY +5V
PRESS SENSOR COMMON -
AIH RELAY/INJECTOR COMMON
ANALOG TEMPERATURE SENSOR COMMON
PASSIVE SDP +3 TDC SERV PROBE
PASSIVE SDP -3 TDC SERV PROBE
START AID RELAY COIL +24 VOLTS
GROUND LEVEL SHUTDOWN SW (N/C)
XMSN LUBE OIL TEMPERATURE SENSOR SIG
AIR INLET HEATER LED INDICATOR
SERVICE INTERVAL LED INDICATOR
GROUND LEVEL SHUTDOWN SW (N/0)
AIR FILTER RESTRICTED LED INDICATOR
INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE
KEY ON +24 VOLTS
INJECTOR 1 &2 COMMON
INJECTOR 3 &4 COMMON
INJECTOR 5 &6 COMMON
CRANKSHAFT RPM
CRANKSHAFT RPM
INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE
CAMSHAFT RPM
CAMSHAFT RPM
E-C1 E-C2 K-C6 326-CH1 RD-18 3 1552267 3E3370
201-CJ83 BK-18 1552269 3E3364 1552269 450-CH17 YL-18 4 TWISTED WIRES 611-EG12 PU-14 A
200-CJ110 BK-18
447-CJ44 PK-18
200-CJ54 BK-18
BK-18
BK-18
1
2
E963-E1 BK-18
E964-E2 WH-18
1
2
E963-K22 BK-18
E964-K23 WH-18 150-CH6 OR-18
5
6
617-EG19 BR-18 B
C
CONN 18
200-CJ108 BK-14 200-CJ108 BK-14 326-CH1 RD-18 403-CH3 GN-18 7 EG-C11
CONN 20 A-C4
CONN 18
200-CJ54 BK-18
200-CJ109 BK-18
200-CJ109 BK-18
200-CJ110 BK-18
(16) CRANKSHAFT SPEED TIMING SENSOR
197-8396
CONN 5 ECM
403-CH3 GN-18
450-CH17 YL-18
521-CH4 YL-18
522-CH5 WH-18
8
9 1
9X0141
114-EG9 RD-18
EG-C2
1552269
3E3370
A 611-A3 PU-14
A-C2
4Y4217
604-CJ114 OR-18
605-CJ67 YL-18
200-CJ111 BK-14
200-CJ112 BK-18
MOUNT BOLT
430-CH13 BU-18
10
11
2
3 114-EG11 RD-18
619-EG13 GN-14
200-EG8 BK-14
1
2
CONN 16 B
C
617-A1 BR-14 619-A2 GN-14
611-A3 PU-14 2
1
LH HI LOW BEAM HEADLAMP 1
608-CJ117 GN-14 200-CJ113 BK-18 ENGINE ECM 443-CH2 YL-18 150-CH6 OR-18 12 4 114-EG9 RD-18 114-EG21 RD-18 4Y-4580
CJ-C27 CJ-C26 614-CJ94 PU-18 521-CH4 YL-18 944-CH7 OR-18 13 EG-C3 200-A4 BK-14 200-A6 BK-14
CONN 32 5 3
3E3364 1552269 617-CJ73 BR-18 604-CJ114 OR-18 604-CJ56 OR-18 522-CH5 WH-18 945-CH8 BR-18 14 6 322-EG5 GY-18 1552269 A-C1
CONN 16 200-A5 BK-14
RH REAR TURN LAMP
162-2073
BK-18
BK-18
1
2
606-CJ68 GY-18
200-CJ112 BK-18
604-CJ115
608-CJ116
OR-18
GN-14
944-CH7 OR-18
945-CH8 BR-18
A307-CH9 GY-18
A982-CH10 BR-18
15
16 CONNECTS TO C-C35
7
8
200-EG7 BK-14
200-EG3 BK-14
322-EG4 GY-18 322-EG6 GY-18 605-EG15 YL-18
200-EG1 BK-14
1
2 CONN 17 3E3364
1 619-A2 GN-14
200-CJ111 BK-14 608-CJ117 GN-14 608-CJ59 GN-14 A307-CH9 GY-18 H795-CH49 PK-18 17 ON THE CAB SCHEMATIC 9 611-EG10 PU-14 2 200-A4 BK-14 605-A8 YL-14 GY-18 T LH TURN CLEARANCE LAMP 1
200-CJ112 BK-18 321-CJ55 BR-18 A982-CH10 BR-18 R974-CH12 OR-18 18 PART NUMBER: 10 611-EG17 PU-14 611-EG12 PU-14 617-A1 BR-14 PU-18 C 4Y-3580
200-CJ113 BK-18 605-CJ67 YL-18 G479-CH15 WH-18 19 PILOT/HMU 186-0696 11 322-EG4 GY-18
CJ-C8
1552267
321-CJ55 BR-18
604-CJ115 OR-18
606-CJ68 GY-18
614-CJ94 PU-18 G850-CH14 BU-18 430-CH13 BU-18
20
21
EH 186-0623 12
13 619-EG20 GN-14
619-EG13 GN-14
619-EG14 GN-14
EG-C6
1552269
AL-C1
3E3364
FORWARD HORN
4Y-7882
A-C3
3E3364
CONN 17 200-A7 BK-14
S RD-18 A 604-CJ115 OR-18 606-CJ68 GY-18 614-CJ86 PU-18 RELAY PANEL H795-CH49 PK-18 G479-CH15 WH-18 22 14 322-EG6 GY-18 1 322-AL2 GY-18 1 605-A8 YL-14
RH STOP TAIL PARK LAMP G BK-18 B 200-CJ113 BK-18 608-CJ116 GN-14 617-CJ73 BR-18 (6) ADEM III ENGINE ECM R974-CH12 OR-18 23 15 200-EG1 BK-14 114-EG11 RD-18 2 114-AL1 RD-18 2 200-A5 BK-14
135-0426 T WH-18 C 614-CJ86 PU-18 614-CJ86 PU-18 975-CJ74 WH-18 443-CH2 YL-18 24 16 200-EG3 BK-14 200-EG8 BK-14
179-9850
975-CJ74 WH-18
199-CJ50 RD-18
25
26
17
18
200-EG2 BK-14
EG-C7 EG-C8
H-C3
3E3364
CONN 14
CJ-C25 397-CJ104 OR-14 G850-CH14 BU-18 27 TWISTED WIRES 19 605-EG15 YL-18 200-EG7 BK-14 1552269 3E3364 1 605-H2 YL-14
1552269 398-CJ103 BU-14 403-CH57 GN-18 104-CH52 YL-18 28 20 606-EG16 GY-18 605-EG15 YL-18 322-EG5 GY-18 1 2 200-H4 BK-14
RH REAR FLOODLAMP 1 608-CJ116 GN-14 A300-CJ105 GN-18 104-CH52 YL-18 170-CH53 RD-18 29 21 611-EG17 PU-14 606-EG16 GY-18 114-EG21 RD-18 2 605-H2 YL-14 GY-18 T RH TURN CLEARANCE LAMP 1
172-9973 2 200-CJ111 BK-14 A301-CJ107 WH-18
H795-CJ90 PK-18 RELAY PANEL 397-CJ104 OR-14
170-CH53 RD-18
944-CH56 OR-18
A274-CH54 BK-18
945-CH55 BR-18
30
31
22
23
614-EG18
617-EG19
PU-18
BR-18
614-EG18 PU-18
617-EG19 BR-18
H-C1
3E3364 CONN 15 617-H1 BR-14 PU-18 C 4Y-3263
X918-CJ97 PU-18 398-CJ103 BU-14 945-CH55 BR-18 944-CH56 OR-18 32 24 1 619-H5 GN-14 200-H8 BK-14 200-H6 BK-14
CJ-C38 CJ-C30 X919-CJ98 WH-18 A300-CJ105 GN-18 A274-CH54 BK-18 33 25 EG-C4 2 200-H8 BK-14 200-H4 BK-14
3E3364 1552269 A301-CJ107 WH-18 34 26 1552269 H-C2
4Y4217
BK-18
BK-18
1
2
321-CJ55 BR-18
975-CJ74 WH-18 199-CJ50 RD-18 CJ-C40 CY-C1 CY-C2
(29) REAR AXLE OIL TEMP SWITCH
155-8999
35
36
27
28 619-EG20 GN-14
619-EG14 GN-14
200-EG7 BK-14
1
2 CONN 15 H-C4
3E3370 619-H5 GN-14 1
200-CJ54 BK-18 1552269 3E3364 1552269 37 29 A 611-H3 PU-14 611-H3 PU-14 2
RH HI LOW BEAM HEADLAMP 1
(2) BACKUP ALARM 102-CJ48 RD-14 200-CJ108 BK-14 G486-CJ23 GN-18 1 G486-CY1 GN-18 1 BK-18 38 30 EG-C5 B 617-H1 BR-14 4Y-4580
123-6449
15A
CJ-C16 200-CJ112 BK-18 39 VHF GPS ANTENNA 1552269 200-H7 BK-14
201-CJ120 BK-18 2 201-CY2 BK-18 2 BK-18 31 C
CONN 13
3
1552273 207-6797
(4) RUNNING LAMP BREAKER 200-CJ113 BK-18 40 32 606-EG16 GY-18 1
CONN 14
101-AF4 RD-14
T °
CJ-C17
3T-2662 397-CJ104 OR-14
A300-CJ105 GN-18
1
2
OR-14
GN-18
MOTOR LOWER
LOWER HOOD
200-CJ10 9 BK-18
200-CJ110 BK-18 CONN 22 33
34
200-EG2 BK-14 2
JAPAN LIGHTING (ROADING)
1297164 200-CJ89 BK-14 3 BK-14 GROUND 200-CJ111 BK-14 35 EG-C1 EG-C12
397-CJ104 OR-14 1 RD 398-CJ103 BU-14 4 BU-14 MOTOR RAISE 201-CJ83 BK-18 36 1552267 3E3370
175-CJ95 RD-14 5 RD-14 +28V 321-CJ55 BR-18 MACHINE ENGINE 37 611-EG10 PU-14 A
(2) HOOD ACTUATOR MOTOR A301-CJ107 WH-18 6 WH-18 RAISE HOOD 447-CJ44 PK-18 38 614-EG18 PU-18 B
MOTOR 604-CJ56 OR-18 REAR MACHINE CJ-C7 CH-C4 39 C
161-4002 8N1517 GPS ANTENNA
CJ-C20 (4) HOOD RAISE/LOWER MOTOR CONTROL 605-CJ67 YL-18 8N1518
1297163
20A
175-CJ95 RD-14 149-2612 606-CJ68 GY-18 304-CJ96 WH-8 1
2
304-CH16 WH-8 CONN 23 VHF ANTENNA
40
THE JAPAN FRONT FRAME HARNESS IS THE SAME AS
CONN 13
398-CJ103 BU-14 1 BK 608-CJ59 GN-14
(4) HOOD ACTUATOR BREAKER 614-CJ94 PU-18 3 CH-C17 CH-C18 MC-C1 THE NORTH AND SOUTH AMERICAN FRONT FRAME HARNESS EXCEPT FOR
101-AF3 RD-14
(27) HOOD ACTUATOR SW 614-CJ86 PU-18 4 CH-C5 3E3382 1552273 1552273 170-MC1 RD-18 1 + BATTERY THE DIFFERENCES IN THE LIGHTING PACKAGES AND THE
6T-3644
CJ-C21 617-CJ73 BR-18 5 1552269 170-CH53 RD-18 1 170-MC1 RD-18 A274-MC3 BK-18 2 GROUND
1552267
146-0240 1 FORWARD HORN THAT ARE SHOWN HERE.
975-CJ74 WH-18 6 443-CH2 YL-18 1 SIGNAL 104-CH52 YL-18 2 2 104-MC2 YL-18 3
ALTERNATOR R TERM INPUT
TWO LIGHTING PACKAGES ARE AVAILABLE TO JAPAN: JAPAN
A301-CJ107 WH-18 A BK-18 H795-CJ90 PK-18 7 201-CH23 BK-18 2 GROUND A274-CH54 BK-18 3 3 A274-MC3 BK-18 403-MC4 GN-18 4
199-CJ50 RD-18 B RD-18
2 1
X918-CJ97 PU-18 X918-CJ97 PU-18 8 X918-CH18 PU-18 403-CH57 GN-18 4 104-MC2 YL-18 5 KEYSWITCH INPUT STANDARD AND JAPAN ROADING. EITHER PACKAGE WILL
4 403-MC4 GN-18
A300-CJ105 GN-18 C WH-18
3
X919-CJ98 WH-18 201-CJ120 BK-18 9 (8) TORQ CONV TEMP SENDER
944-CH56 OR-18 5 5 944-MC5 OR-18 6 CONNECT TO EG-C1, EG-C2, EG-C3, EG-C4,
201-CJ93 BK-18 X919-CJ98 WH-18 10 X919-CH19 WH-18 130-9811 945-CH55 BR-18 6 6 945-MC6 BR-18 7 EG-C5 AND EG-C10
H795-CJ90 PK-18 11 8
(27) GROUND LEVEL SHUTDOWN SW 174-CJ4 RD-12 101-CJ101 RD-4 G486-CJ23 GN-18 F762-CJ99 GY-18 12 F762-CH20 GY-18 9
20A
CJ-C5
1552272
158-6634 102-CJ48 RD-14
101-CJ101 RD-4
13 443-CH2 YL-18 10
CAT DATA LINK +
JAPAN FRONT FRAME
(4) UNSWITCHED BUSS BREAKER (CAB) 109-CJ100 RD-4 14 200-CH22 BK-18 944-MC5 OR-18 11
X918-CJ97 PU-18 1 BK-18 6T-3644 110-CJ102 RD-10 109-CJ100 RD-4 201-CJ93 BK-18 15 201-CH23 BK-18 101-CH25 RD-4 945-MC6 BR-18 12 CAT DATA LINK -
101-AF2 RD-12
H795-CJ90 PK-18 2 RD-18 112-CJ1 PU-4 110-CJ102 RD-10 200-CJ87 BK-18 16 200-CH22 BK-18 109-CH24 RD-4 13
X919-CJ98 WH-18 3 WH-18 129-CJ49 BU-18 200-CJ87 BK-18 H795-CJ90 PK-18 17 H795-CH50 PK-18 110-CH26 RD-10 14
4 174-CJ4 RD-12 229-CJ84 BK-10 18 15
304-CJ96 WH-8 304-CJ96 WH-8 109-CJ100 RD-4 19 109-CH24 RD-4 ENGINE ECM TWISTED WIRES 16
200-CJ89 BK-14 306-CJ51 GN-18 F762-CJ99 GY-18 101-CJ101 RD-4 20 101-CH25 RD-4 229-CH27 BK-10 17
397-CJ104 OR-14 308-CJ52 YL-18 X918-CJ97 PU-18 21 304-CH16 WH-8 18
398-CJ103 BU-14 317-CJ106 YL-18 X919-CJ98 WH-18 110-CJ102 RD-10 22 110-CH26 RD-10 H795-CH50 PK-18 19
110-CJ102 RD-10 A300-CJ105 GN-18 975-CJ75 WH-18 23 F762-CH20 GY-18 20
15A
A301-CJ107 WH-18 F762-CJ99 GY-18 229-CJ84 BK-10 24 229-CH27 BK-10 X918-CH18 PU-18 21
101-AF1 RD-14
175-CJ95 RD-14 199-CJ50 RD-18 25 X919-CH19 WH-18 22
(4) ADEM ENGINE CONTROL BREAKER
201-CJ83 BK-18 23
6T-3643
175-CJ95 RD-14
101-CJ101 RD-4
447-CJ44 PK-18
604-CJ56 OR-18
CONN 10 24
MC-C2 (7) PRODUCT LINK ECM
(4) MAIN BREAKER 102-CJ48 RD-14 605-CJ67 YL-18 7X6222
9S-4693 109-CJ100 RD-4 606-CJ68 GY-18 201-CJ120 BK-18 209-6417
110-CJ102 RD-10 608-CJ59 GN-14 201-CJ93 BK-18
BUSS BAR 7V-9275 177-CJ121 RD-4 112-CJ1 PU-4 614-CJ86 PU-18 G486-CJ23 GN-18 PRODUCT LINK ATTACHMENT
80A 80A
174-CJ4 RD-12 321-CJ55 BR-18 H795-CJ90 PK-18
CABLE AND WIRE ASSEMBLIES
109-CJ100 RD-4 200-CJ88 BK-18 614-CJ94 PU-18 H795-CJ90 PK-18 IDENT PART NUMBER CHG NOTE
(4) ALTERNATOR BREAKER 200-CJ125 BK-18 617-CJ73 BR-18 102-CJ48 RD-14 AA1 5I-8396 01 BATTERY TO STARTER (STD)
9S-4693 304-CJ96 WH-8 975-CJ74 WH-18 112-CJ1 PU-4 AF1 186-3221 01 CIRCUIT BREAKERS
306-CJ51 GN-18 H795-CJ90 PK-18 129-CJ49 BU-18
308-CJ52 YL-18 X918-CJ97 PU-18 174-CJ4 RD-12 CC1 199-0628 00 JUNCTION BLOCK TO STARTER (ATTCH)
101-CJ101 RD-4 975-CJ75 WH-18 X919-CJ98 WH-18 199-CJ50 RD-18 EE1 116-0080 01 BATTERY+ TO BATTERY-
200-CJ54 BK-18 201-CJ83 BK-18 FF1 227-9630 00 (JAPAN) MAIN POWER RELAY
CJ-C39 129-CJ49 BU-18 200-CJ108 BK-14 306-CJ51 GN-18
1552269 229-CJ85 BK-18 200-CJ109 BK-18 308-CJ52 YL-18 GG1 207-6060 00 BATTERY- TO DISCONNECT SWITCH
1 308-CJ123 YL-18 317-CJ106 YL-18 200-CJ113 BK-18 317-CJ106 YL-18 HH1 8G-4090 01 DISCONNECT SWITCH TO FRAME GROUND
2 200-CJ125 BK-18 F762-CJ99 GY-18 200-CJ111 BK-14 321-CJ55 BR-18 JJ1 1P-1010 00 STARTER TO FRAME GROUND
189-3158 200-CJ112 BK-18 447-CJ44 PK-18
ARC SUPPRESSOR 200-CJ110 BK-18 604-CJ56 OR-18 MM1 198-6756 00 JUNCTION BLOCK TO SECONDARY STEERING
177-CJ121 RD-4
(4) ETHER START AID RELAY MACHINE GROUND BOSS 605-CJ67 YL-18 NN1 183-6971 00 SECONDARY STEERING RELAY TO MOTOR (ATCH)
CJ-C35 3E-5239 200-CJ88 BK-18 606-CJ68 GY-18 CAB
9X1054
PP1 198-6755 00 SECONDARY STEERING TO FRAME GROUND
200-CJ89 BK-14 608-CJ59 GN-14
CJ-C3 129-CJ49 BU-18 1
30
200-CJ125 BK-18 614-CJ86 PU-18
RR1 4E-2604 00 STARTER TO ENGINE GROUND
3E3364 86 WW1 198-6754 00 BATTERY TO JUNCTION BLOCK (ATCH)
F762-CJ99 GY-18 5 229-CJ85 BK-18 614-CJ94 PU-18
BK-18 1 308-CJ124 YL-18 308-CJ52 YL-18 229-CJ85 BK-18 2 617-CJ73 BR-18 FOR CAB SCHEMATIC SEE:
85
BK-18 2 200-CJ88 BK-18 317-CJ106 YL-18 4
87 975-CJ74 WH-18 ELECTRO-HYDRAULIC IMPLEMENTS/CCS STEERING 186-0623
BUSS BAR 186-3223
CONN 9 87a 975-CJ75 WH-18 PILOT IMPLEMENT/HMU STEERING 186-0696
112-CJ1 PU-4 101-CJ101 RD-4
109-CJ100 RD-4 (11) FRONT WASHER PUMP
200-CJ81 BK-18
(4) MAIN RELAY 110-CJ102 RD-10 AN-C4
200-CJ125 BK-18
7T-8890
200-CJ110 BK-18
200-CJ111 BK-14
200-CJ108 BK-14
200-CJ109 BK-18
7T5957
200-CJ112 BK-18
200-CJ113 BK-18
229-CJ85 BK-18
200-CJ88 BK-18
200-CJ89 BK-14
200-CJ54 BK-18
229-CJ84 BK-10
200-CJ87 BK-18
200-CJ91 BK-14
200-CJ92 BK-14
304-CJ96 WH-8
200-CJ5 BK-18
167-0138
F762-CJ99 GY-18 506-AN5 PU-18 1
X918-CJ97 PU-18 200-AN1 BK-18 200-AN9 BK-18 2 MOTOR
CJ-C2 X919-CJ98 WH-18
1552269 200-CJ87 BK-18
BK-18 1 306-CJ51 GN-18 229-CJ84 BK-10 (11) REAR WASHER PUMP
BK-18 2 975-CJ75 WH-18 200-CJ5 BK-18 CJ-C10 AN-C3 AN-C5 7T-8890
200-CJ81 BK-18 3E5179 1552252 7T5957
200-CJ91 BK-14 200-CJ5 BK-18 1 200-AN1 BK-18 507-AN6 WH-18 1
304-CJ96 WH-8 200-CJ92 BK-14 442-CJ9 GY-18 2 442-AN3 GY-18 200-AN10 BK-18 2 MOTOR
(4) START RELAY 496-CJ11 WH-18 3 496-AN4 WH-18
506-CJ12 PU-18 4 506-AN5 PU-18
125-1302 507-CJ13 WH-18 5 507-AN6 WH-18
AN-C1 (17) HYD OIL TEMP SENSOR
200-CJ108 BK-14
200-CJ110 BK-18
200-CJ81 BK-18
FRONT FRAME 201-CJ26 BK-18 201-AN2 BK-18
200-CJ111 BK-14
6
200-CJ125 BK-18
200-CJ5 BK-18
200-CJ91 BK-14
200-CJ92 BK-14
1552267 118-7226
200-CJ88 BK-18
200-CJ87 BK-18
200-CJ89 BK-14
177-FF1 RD-4 K933-CJ122 GN-18 7 K933-AN11 GN-18
200-CJ109 BK-18
229-CJ84 BK-10
229-CJ85 BK-18
200-CJ112 BK-18
200-CJ113 BK-18
200-CJ54 BK-18
8 K933-AN11 GN-18 A OR-18 +V
ET-C1 9 201-AN7 BK-18 B BK-18 GROUND
1552269 10 442-AN3 GY-18 C WH-18 SIGNAL
308-ET1 YL-18 1 11
200-ET2 BK-18 2 12
(17) HYD OIL LEVEL SW
(4) MAIN RELAY 2 CONN 9 CONN 21 AN-C2
1552269
123-2993
159-9108 496-AN4 WH-18 1 BK-18 WIRE GROUP COLOR DESCRIPTIONS
JAPAN 201-AN2 BK-18 201-AN8 BK-18 2 BK-18
GROUND CIRCUIT
RELAY PANEL
RH GROUND
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
IDENT PART NUMBER CHG NOTE MONITOR CIRCUIT
A 227-8099 00 (JAPAN ROADING) LH FRONT CHASSIS LIGHTS
C 219-6540 00 FUEL PRESSURE ENGINE CONTROL CIRCUIT
E 188-9429 02 CRANK SPEED TIMING SENSOR
F 210-1957 00 (EUROPEAN) FRONT CHASSIS HEATER AND AIR CONDITIONER CIRCUIT
G 215-1883 00 (NORTH AND SOUTH AMERICAN ROADING) LH FRONT CHASSIS LIGHTS
H 227-8099 00 (JAPAN ROADING) RH FRONT CHASSIS LIGHTS CALLOUT FORMAT IF APPLICABLE TURN SIGNAL / WIPER WASHER CIRCUIT
J 119-8984 01 BEACON (ATCH)
K 222-4086 00 ENGINE
Callout Number Component CAT DATA LINK
L 141-3886 01 (EUROPEAN ROADING) LH FRONT CHASSIS LIGHTS
M 141-3885 01 (EUROPEAN ROADING) RH FRONT CHASSIS LIGHTS (Machine Location from (52) VALVE GP - CONTROL Name
PAYLOAD CONTROL CIRCUIT
N 215-1882 00 (NORTH AND SOUTH AMERICAN ROADING) RH FRONT CHASSIS LIGHTS Component Locations Table)
P 210-1959 00 (EUROPEAN) LH FRONT CHASSIS LIGHTS 138-1234 Part Number
R
U
115-5777
6C-7158
00
00
(EUROPEAN) BUCKET MARKER LIGHTS
(EUROPEAN) BUCKET MARKER LIGHTS OTHER COLOR DESCRIPTIONS
Y 194-4205 00 CAB FLOOD LAMPS (ATCH)
AC 197-4840 01 CAB FLOOD LAMPS (STD) SYMBOL DESCRIPTION ABBREV COLOR HIGHWAYS
AE 136-1872 03 EH IMPLEMENT MANIFOLD
AG 219-1329 00 (NORTH AND SOUTH AMERICAN) FRONT CHASSIS
AJ 192-7134 00 BUCKET POSITION SWITCH CIRCUIT CONNECTED RD RED
AK 136-1880 04 RIDE CONTROL
AL 227-6018 00 (JAPAN) FORWARD HORN
AM 178-3051 02 TILT POSITION SENSOR
WH WHITE
CIRCUIT NOT CONNECTED
AN 229-5374 00 HYDRAULIC TANK
AT 199-3324 00 TRANSMISSION OR ORANGE
AV 210-1958 00 (EUROPEAN) RH FRONT CHASSIS LIGHTS ELECTRICAL CONNECTION TO
AW 208-8022 00 (JAPAN) MAIN CHASSIS MACHINE STRUCTURE
AX 209-8441 01 FUEL PRIMING YL YELLOW
CH 216-7109 03 ENGINE APPLICATION INTERNAL ELECTRICAL CONNECTION
CJ 229-2045 00 MAIN CHASSIS TO SURFACE OF COMPONENT PK PINK
CP
CR
158-6501
154-8498
05
02
FRONT AXLE TEMP MONITORING
(EUROPEAN) LICENSE PLATE LAMPS (ITALIAN ROADING)
CONNECTOR BK BLACK
THIS SCHEMATIC IS FOR THE 966G AND 972G SERIES II WHEEL LOADER ELECTRICAL SYSTEM
CU 115-0817 04 (EUROPEAN) LICENSE PLATE LAMPS (GERMAN ROADING)
CV
CX
CY
184-7261
5P-9537
208-9435
02
07
00
SECONDARY STEERING
FUEL INJECTOR
REAR AXLE TEMP MONITORING
Do not operate or work on this product unless you have H# CIRCUIT GROUPING DESIGNATION
GY GRAY VOLUME 1 of 2: CHASSIS AND ENGINE (PILOT HYDRAULICS AND HMU STEERING)
EG 219-1329 00 (JAPAN) FRONT CHASSIS read and understood the instruction and warnings in the
ER
ET
136-1877
160-5599
02
00
PCS LIFT CYLINDER PRESS SENSOR (ATCH)
(JAPAN) MAIN POWER RELAY relevant Operation and Maintenance Manuals and ATCH WIRE, CABLE, COMPONENT
PU PURPLE MEDIA NUMBER: UENR2534-03
MC 201-6787 00 PRODUCT LINK (ATCH)
relevant service literature. Failure to follow the instruc- BR BROWN
tions or heed the warnings could result in injury or / SPLICE
SCHEMATIC PART NUMBER: 180-7893, CHANGE: 02, VERSION: -
GN GREEN
death. Proper care is your responsibility. Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
UENR2534-03
April 2022 Harness And Wire Electrical Schematic Symbols
Wire Description
Symbols
Wire Wire Wire Wire
Component Identifiers (CID¹)
Number Color
Description
Number Color
Description
Schematic Machine
Power Circuits Accessory Circuits (continued) Module Identifier (MID²) Connector Number T
102
104
RD
YL
Running/Hazard Lamps
MSS/Product Link
540
550
WH
GY
Turn Signal Indicator Left
HVAC Blower
Caterpillar Monitoring System Location Location Pressure Temperature Level Flow Circuit Breaker
(MID No. 030) Symbol Symbol Symbol Symbol Symbol
105
106
RD
WH
Key Sw
Lift/Tilt Sensor Power
567
A513
WH
PK
HVAC Blower On
DC/DC Converter Memory Output CID Component CONN 28 D-8 32
108 BU Seat Power A523 PU Blend Door (Low Side) 0096 Fuel Level Sender Symbols and Definitions
112 PU Main Power Rly Output A524 BR Blend Door (Low Side) 0100 Engine Oil Pressure Sensor CONN 29 D-8 32 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
113 OR Cat Mon System A525 GN Blend Door (High Side) 0110 Engine Coolant Temperature Sensor
114
115
RD
PK
W arning Horn (Forward)
Voltage Conv 24V Radio
A541
C529
PU
GY
Turn Signal Indicators
Lift Press Sensor
0177
0248
Torque Converter Oil Temperature Sensor
Data Link
CONN 30 C-8 32 through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
118
120
GY
RD
Front/Rear Wiper Washer
Voltage Conv Memory
C530 BU Lift Position Sensor
Lighting Circuits
0263
0271
Sensor Power Supply
Action Alarm CONN 31 C-8 32 circle indicates that the component has screw terminals and a wire can be disconnected from it.
121 RD Back Alarm To Lamp 603 PK Rotary Beacon 0324 Action Lamp
122
123
RD
WH
Dome Lamps
Axle Oil Cooler
604
605
OR
YL
Stop Lamp
Turn Lamp - Left
0427 Temp Sensor (Front Axle Oil) CONN 32 B-8 32 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
0428 Temp Sensor (Rear Axle Oil)
124
126
GN
PK
A/C
Xmsn ECM
606
608
GY
GN
Turn Lamp - Right
Flood Lamp - Rear
0600
0819
Hydraulic Oil Temperature Sensor
Display Data Link
CONN 33 D-7 C Ground (Wired): This indicates that the component is connected to a grounded wire. The
127 OR Front Cab Floodlights 610 OR Running Lamp Dimmer grounded wire is fastened to the machine.
128 PK Detent Pwr 611 PU Head Lamp Hi
0821
0826
Display Power Supply
Temp Sensor (Torque Converter Oil)
CONN 34 C-7 C Ground (Case): This indicates that the component does not have a wire connected to ground.
129 BU Start Aid 614 PU Park/Tail/Dash/Lamp
0830 Brake Oil Temperature Sensor It is grounded by being fastened to the machine.
130
131
RD
BR
Stop Lamp/Backup Alarm
Turn Signal Flasher
615
617
YL
BR
Forward Cab Floodlamps
Tail/Clearance Lamps - Left Payload Control System CONN 35 Service Mode Plug C-7 C
966G and 972G Series ll Wheel Loader
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
132 RD Center Dash Indicator Panel 619 GN Forward Flood/Lo Beam Lamps (MID No. 074)
133 OR LH/RH Dash Indicator Panel 633 BU Bucket Lamps
CID Component
CONN 36 D-5, D-4 D contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
134 YL Rear Machine Floods 646 OR Forward Cab Floodlamps
Electrical System
0168 Electrical System Voltage
135
136
BU
GN
12V Accessory
Secondary Steer
647
661
GN
GN
Rear Floodlamps
Dimmer Tachometer Lamp
0254 Payload Electronic Control Module CONN 37 D-5, D-4 D Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
0350 Lift Linkage Position Sensor the gauge of the temperature or pressure.
138
139
GN
RD
PCS
LH Tail/Clearance Lamps
662
663
YL
GY
Dimmer Speedometer Lamp
Dimmer Gage Lamps 0364 Head End Lift Cylinder Pressure Sensor CONN 38 Customer Data Connection B-4 B
142 BU Fourth Function Grapple 691 GY Turn Signal Flasher Pwr 0769 Rod End Lift Cylinder Pressure Sensor 966G: 972G: Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
144 PK Beacon Pwr Control Circuits 0817
0820
Internal Backup Battery
Keypad Data Link
CONN 39 B-4 D AXJ1375-UP
AXL277-UP
AXN337-UP
AWP277-UP
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
147 RD ECAP Pwr 700 PK Implement Interlock
150
164
OR
WH
Engine ECM Power (+)
Xmsn ECM/LH Brake Pedal Sensor
709
720
OR
PU
XMSN ECM Sensor Power Supply
Neutralizer Override SW
Transmission Control CONN 40 F-6 42 ANZ541-UP AXP168-UP
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
(MID No. 081) coil that makes an electromagnet when current flows through it. The electromagnet
168 GN Quick Coupler 727 GN Secondary Steer Relay Coil +V
170 RD Product Link (Unswitched) 728 BU Secondary Steer Intermediate Relay CID
0041 +8 Volts Sensor Supply
Component CONN 41 C-2 A can open or close a valve or move a piece of metal that can do work.
174 RD Unswitched Buss 751 GN Clutch 1 Solenoid (Reverse)
188
199
WH
RD
PCS ECM
Hood Control
752
754
YL
BU
Clutch 2 Solenoid (Forward)
Clutch 3 Solenoid 4th
0070
0149
Parking Brake Switch
Ride Control Solenoid 2
CONN 42 D-2 A Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
0168 Electrical System Voltage that make electromagnet when current flows through them. It also has an internal switch that places
200 BK
Ground Circuits
Main Chassis
755
761
OR
GY
Clutch 4 Solenoid 3rd
Lift Position Detent Solenoid 0177 Transmission Oil Temperature Sensor CONN 43 D-2 A the latch coil circuit open at the time the coil latches.
201 BK Cat Mon System 762 YL Bucket/Fork Position Select SW 0190 Engine Speed Sensor
250 BK Payload Mon - Customer GND 779 WH Quick Coupler Engage Sol 0270 Cat Monitor System Harness Code CONN 44 Service Tool Connector C-1 A Harness and Wire Symbols
251 BK Payload Mon - System GND E701 PK Auto Ride Control Indicator 0363 Ride Control Solenoid 1 Wire, Cable, or Harness Harness Identification Letter(s):
290
291
BK
BK
Service Mode Service
Service Mode Clear
E702
E707
OR
GN
Ride Control On Indicator
PCS Display +V
0367
0368
Ride Control Switch
Transmission Auto/Manual Switch
CONN 45 D-1 43 Assembly Identification: Includes
Harness Identification Letters and
(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code:
A273 BK Transmission ECM GND E708 PK PCS Display Clock Harness Connector Serialization
0444 Start Relay The "C" stands for "Connector" and the
A274 BK Product Link GND E735 PU Operator SW In 0562 Cat Monitoring System CONN 46 D-1 43 Codes (see sample).
number indicates which connector in the
harness (C1, C2, C3, ...).
A275 BK MSS GND F766 WH Implement Detent Interlock AG-C4 L-C12 L-C12
0585 Tranmission Output Speed Sensor 1
111-7898 3E-5179
306 GN
Basic Machine Circuits
Starter Relay Coil +
F781
G746
BR
WH
Downshift SW (N.O..)
LH Pedal Position Sensor Signal
0621 Downshift Switch The connectors shown in this chart are for harness to harness connectors. Part Number: for Connector Plug 1
3E-5179
0622 Upshift Switch
307
308
OR
YL
Key SW To Neutral Start SW
Main Power Relay Coil
G750
G755
BU
GY
XMSN Forward SW
XMSN Reverse SW
0623 Directional Switch Connectors that join a harness to a component are generally located at or 2
Part Number: for Connector Receptacle
0631 Transmission Clutch 1 Solenoid 5A
320
321
OR
BR
Horn Relay Coil To SW
Backup Alarm 24V
G760
G761
WH
YL
Upshift SW (NO) (HMU 2nd Gear)
Downshift SW (NC) (HMU 3rd Gear) 0632 Transmission Clutch 2 Solenoid near the component. See the Component Location Chart. Plug Receptacle Component
322 GY W arning Horn (Forward) G762 BR Downshift SW (NO) (HMU 4th Gear) 0633 Transmission Clutch 3 Solenoid Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number
326 RD Key SW "C" (Off) Terminal G763 PU Neutral SW 0634 Transmission Clutch 4 Solenoid Deutsch connector: Typical representation
0635 Transmission Clutch 5 Solenoid
1 325-AG135 PK-14
A307 GY Throttle Position Sensor G764 PK Park Brake SW (On) of a Deutsch connector. The plug contains all
2 Harness identification code:
Monitoring Circuits G766 GN Ride Control SW (Auto) 0636 Transmission Clutch 6 Solenoid sockets and the receptacle contains all pins.
403 GN Alternator (R) Term. G767 WH Ride Control SW (On) 0638 Starter Solenoid Volume 2 of 2: Cab (Pilot Hydraulics and HMU Steering) This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge*
Wire Color
410 WH Action Alarm G768 GN Upshift SW (NC) (HMU 1st Gear) 0668 Transmission Shift Lever 1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
411 PK Action Indicator Lamp G787 GN FNR Forward SW 0672 Torque Converter Output Speed Sensor 2 but could also be shown in metric denoted with mm
PUBLICATIONS.CAT.COM contain both pins and sockets.
413 BR Fuel Pressure Indicator G788 YL FNR Reverse SW 0673 Speed Sensor (Transmission Output 2)
416 OR Secondary Steer SW H730 PK Auto/Man (Auto 1-4) 0793 Pressure Switch (Primary Steering) © 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
417 GY Primary Steer SW H795 PK Engine ECM (Sensor/SW Return) 0794 Pressure Switch (Secondary Steering) “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
419 YL Parking Brake SW (Off) 818 BR Serial Data (Transmit) be used without permission.
0795 Secondary Steering Intermediate Relay
426 BR XMSN Filter Bypass Indicator 819 GY Serial Data (Receive) 1327 Position Sensor (Left Brake Pedal)
430 BU Air Filter Restricted Indicator F846 PU MSS LED Source Driver 1521 Part-Throttle Autoshift Selector Switch
432 PK Brake Oil Pressure Indicator G836 WH MSS LED Source Driver
436 OR XMSN Filter Bypassed Indicator G850 BU Inlet Air Heater Indicator Theft Deterrent Module
442 GY Hyd Oil Tank Temp Gage 900 PU Clutch 5 Solenoid 2nd (MID No. 124)
443 YL TC Outlet Temp Sensor 901 WH Clutch 6 Solenoid 1st CID Component
447 PK Fuel Level Sensor 910 YL Neutralizer Disable Indicator 0168 Voltage Above Normal
450 YL Engine Speed (RPM) from ADEM 944 OR CAT Data Link + 0248 Cat Data Link Error
453 PK Secondary Steering Pressure SW (N/C) 945 BR CAT Data Link -
0817 Real Time Clock Not Running
484 YL Primary Steering Pressure SW (N/C) 951 PK MSS LED Return
1391 MSS Output Driver #1
496 WH Hyd Tank Oil Level Sensor 961 BR Tilt Position Detent Solenoid
C413 YL Cat Mon Sys Display Data 962 OR Transmission ECM GND
1392 MSS Output Driver #2 42 40 37 D A 43
C414 BU Cat Mon Sys Display Load 964 BU Fork Position Select ¹ The CID is a diagnostic code that indicates which component is faulty.
E455 BR Hydraulic Oil Filter Bypass SW 973 BR Auto/Man (Manual) ² The MID is a diagnostic code that indicates which electronic control module Schematic Machine Schematic Machine
G479 WH Service Engine Indicator
Component Component
975 WH XMSN ECM Solenoid Return diagnosed the fault. Location Location Location Location
G480 GN Fuel Level/Temp Indicator 976 OR Upshift SW (NC)
Alarm-Action C-7 C Resistor 2 F-7 42
G485 BU Front Axle Oil Temp SW 977 YL Auto/Man (Auto 4)
G486 GN Rear Axle Oil Temp SW 987 WH Fourth Function Select SW Alarm-Quick Coupler B-1 B Sensor-Left Hand Brake Pedal D-1 43
Accessory Circuits A982 BR Engine ECM Throttle Position Sensor +V Arc Suppressor D-15 C Sensor-Throttle Position D-1 43
500 BR Wiper - Front (Park) E900 WH XMSN Output SPD + Assembly-Handle Fnr Downshift C-7 D Solenoid-Auxillary D-4 D
501 GN Wiper - Front (Low) E901 GN XMSN Output SPD -
UENR2534-03 VOL 2 of 2
502 OR Wiper - Front (HI)
Breaker-HVAC A-7 C Solenoid-Float D-4 D
E906 OR XMSN Output SPD Trail +
503 BR Wiper - Rear (Park) E907 GY XMSN Output SPD Trail - Breaker-Seat A-7 C Solenoid-Lift Positioner D-4 D
504 YL Wiper - Rear (Low) E908 BR XMSN Input SPD + Compressor-Seat E-4 37 Solenoid-Tilt Positioner D-4 D
505 BU Wiper - Rear (HI) E909 WH XMSN Input SPD - Failure Mode Identifiers (FMI)¹ Control-Dimmer B-7 C Switch-A/C Selector C-4 B
(Dimensions: 39 inches x 28 inches)
506 PU Front Washer Pump +V E955 OR PCS Keypad Data
FMI No. Failure Description Control-EMSIII B-5 B Switch - Auto / Manual Select C-3 B
507 WH Rear Washer Pump +V K933 GN Operator Monitor Sensor PWR
508 PU Radio Speaker - Left
0 Data valid but above normal operational range. Control - Machine Security System C-7 C Switch-Beacon E-1 A
K977 PK XMSN Oil Temperature
509 WH Radio Speaker - Left (Common) N939 GN Ride Control Off Solenoid 1 Data valid but below normal operational range.
Control-Payload Control System B-5 38 Switch-Blower C-4 B
511 BR Radio Speaker - Right P910 BR Secondary Steer Test Solenoid 2 Data erratic, intermittent, or incorrect.
Control-Transmission E-8 39 Switch-Bucket/Fork Select C-2 B
512 GN Radio Speaker - Right (Common) P916 OR FNR Neutral SW 3 Voltage above normal or shorted high.
515 GY Blower Motor (HI) P931 GN Grapple Enable SW Converter-Voltage(10A) C-7 C Switch-Dimmer E-1 A
4 Voltage below normal or shorted low.
516 GN Blower Motor (Medium) P976 BR Quick Coupler Release Solenoid Converter-Voltage(20A) D-7 C Switch-Down Shift D-4 D
5 Current below normal or open circuit.
517 BU Blower Motor (Low) R974 OR Start Aid SW Flasher-24V C-7 C Switch-EMS Mode Select B-4 B
518 OR Hazard Flasher To SW T901 YL MSS Exciter Coil In
6 Current above normal or grounded circuit.
521 YL A/C SW (Select Position) T902 PK MSS Exciter Coil Out 7 Mechanical system not responding properly. Fuse-Thermal Couple F-7
A-7
42
C
Switch-Forward Horn D-1 A
32 C 39 41 B 38
522 WH A/C Clutch Solenoid -V X972 GN Variable Shift Control (Max) 8 Abnormal frequency, pulse width, or period. Fuse Block Switch-Forward Horn 2 C-4 D
537 GN Turn Signal Indicators X973 BU Variable Shift Control (Mid) 9 Abnormal update. Gauge-Quad E-1 A Switch-Fourth Function Select D-3 D
538 BR Hazard Indicator X974 BR Variable Shift Control (Min) 10 Abnormal rate of change. B-6 C
Ground-Cab1 Switch-Front Intermittent Wiper/Washer C-3 B
539 BU Turn Signal Indicator Basic/Right
11 Failure mode not identifiable. Ground-Cab2 B-6 C Switch-Grapple Enable D-3 D
12 Bad device or component. Ground-Cab4 F-8 40 Switch-Hazard Lamp E-1 A 32 42 E 41 39 B 38
13 Out of calibration. Ground-Dash E-2 A Switch-Implement Detent Override Limit D-4 D
14 Parameter failures.
Ground-Engine End Frame F-8 40 Switch-Key Start D-1 A
15 Parameter failures.
Ground-Upper Cab A-2 41 Switch-Kickout On/Off C-2 B
16 Parameter not available.
Indicator-Center Dash F-1 A Switch-Neutralizer Override B-2 B
17 Module not responding.
30 Page,
Indicator-Left Hand Panel F-1 A Switch-Quick Coupler C-1 B
18 Sensor supply fault.
19 Condition not met. Indicator-Right Hand Panel F-1 A Switch-Rear Wiper/Washer C-3 B
20 Parameter failures. Keypad-Payload Control System A-5 38 Switch-Ride Control B-2 B
Lighter-Cigar E-1 43 Switch-Running Lamp F-1 A
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Motor-Bend Door Actuator F-7 42 Switch-Secondary SteeringTest B-1 B
Motor-Blower F-7 42 Switch-Start Aid D-2 A
Motor-Front Wiper E-1 A Switch-Stop Lamp D-1 43
Motor-Rear Wiper F-6 E Switch-Temperature Select C-3 B
Outlet-12VAccessory C-1 43 Switch - Transmission Gear Selector D-1 A
Relay - Forward Cab Flood lamp B-7 C Switch-Turn Signal E-1 A
Relay-Forward Horn B-7 C Switch-Variable Shift Control C-2 B
Relay-Rear Flood lamp B-7 C Tachometer/Speedometer E-1 A
Related Electrical Service Manuals
Resistor-Blower Motor Speed F-7 42 Thermostat F-7 42
Title Form Number
Resistor 1 F-7 42
Caterpillar Monitoring System SENR1394
Machine Security System RENR2462 Machine locations are repeated for components located close together.
A = Operator Compartment - Dash Console
Payload Control System SENR6614
B = Operator Compartment - Overhead Console
C 40 37 D 43 A
Transmission Control System RENR2105
C = Operator Compartment - Relay / Fuse Panel
D = Operator Compartment - Implement Pod
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
Resistor, Sender and Solenoid Specifications Monitoring System Service Modes
Part No. Component Description Resistance (Ohms)¹ Service Mode Number
Overall: 2.0 ± 0.1 Operator Mode Sequence 0
9G-1950 Resistor: Blower Motor Speed
Tap: 1.0 ± .05 Harness Code 1
Auxillary Numeric Readout 2
Tilt Positioner Service 3
152-6480 Solenoids: 85.3 ± 5.0
Lift Positioner Digital Tattletale 4
Float Units 5
¹ At room temperature unless otherwise noted. Charging System Display 6
Monitoring System Operator Modes
Off Machine Switch Specification Operator Mode Number
Part No. Function Actuate Deactuate Contact Position¹ Service Meter 1
-1.1 ± 0.8°C 2.2 ± 0.8°C Tachometer 2
3E-5464 Temperature Switch Normally Closed
(30 ± 1.4°F) (36 ± 1.4°F)
Engine Oil Pressure 3
¹ Contact position at the contacts of the harness connector.
Odometer - Machine Travel Distance 4
Scrolling (Diagnostic) 5
HVAC UNIT
STRAP AS. A273-C119 BK-18
8X-5802 A273-C35 BK-18
STRAP A273-C15 BK-18 (42) BEND DOOR ACTUATOR MOTOR
ASSEMBLY ECM MOUNT BOLT 177-6727
C-C31 A
(40) ENG END FRAME GND (40) CAB GROUND 4 1010205 135-F9 BU-18
- B
J1 C 200-F16 BK-18
BATTERY 1 164-C281 WH-18 D A524-F8 BR-18 135-F19 BU-18 A525-F14 GN-18
GROUND 2 A273-C15 BK-18 E (42) RESISTOR 1
CAT DATA LINK (CDL-)
SECONDARY STEERING INTERMEDIATE RELAY
3
4
945-C108 BR-18
728-C133 BU-18
+ F CONN 40 200-C111 BK-12 ELECTRICAL STUDS PASS
5 F-C2 F-C1 C-C21 THROUGH THE CAB ROOF
GROUND A273-C35 BK-18 1552252 615-C217 YL-14 CONNECTING TO TERMINALS
6 164-C280 WH-18 1552273 3E5179
BATTERY ON THE CHASSIS AND ENGINE DIAGRAMS
SOLENOID AND INDICATOR RETURN 7 975-C46 WH-18 A523-F6 PU-18 135-F13 BU-18 FOR PART NUMBERS
8 306-C134 GN-18 1 135-C171 BU-18 603-C184 PK-18
START RELAY COIL+ (42) BLOWER MOTOR (42) RESISTOR 2 A525-F14 GN-18 2 A525-C258 GN-18 508-C87 PU-18 + LH REAR SPEAKER SEE THE TITLE BLOCK
CAT DATA LINK (CDL+) 9 944-C282 OR-18 174-1497 F-C4 509-C272 WH-18 - 6T-7695
306-C134 GN-18 3E3360 A524-F8 BR-18 3 A524-C188 BR-18 608-C185 GN-14
NEUTRALIZER DISABLE INDICATOR+ 10 910-C279 YL-18 321-C148 BR-18 A523-F6 PU-18 4 LH DOME LAMP
11 752-C52 YL-18 WH/RD-14 200-F15 BK-18 A523-C186 PU-18 C-C6 608-C81 GN-14
CLUTCH 2 SOLENOID (FORWARD) 416-C147 OR-18 MOTOR 2 200-F1 BK-14 517-F3 BU-14 5 517-C183 BU-14 3E-6389 ANTENNA
RIDE CONTROL SOLENOID 2 12 N939-C135 GN-18 417-C146 GY-18 BK-14 1 515-F7 GY-14 200-F1 BK-14 6 1552267
516-F4 GN-14 516-C182 GN-14 (C.B. RADIO)
NEUTRAL SWITCH 13 G763-C150 PU-18 419-C283 YL-18 200-F16 BK-18 200-F11 BK-14 515-F5 GY-14 7 122-C240 RD-18 A RD-16
9U-2332
14 G755-C151 GY-18 200-F2 BK-18 515-C181 GY-14
REVERSE SWITCH 450-C149 YL-18 200-F11 BK-14 8 200-C176 BK-14 C WH-16
CABLE AS. 124-4885 CABLE AS. 124-4883
SENSOR/SWITCH RETURN 15 962-C58 OR-18 453-C141 PK-18 516-F4 GN-14 135-F19 BU-18 522-F10 WH-18 9 200-C106 BK-18 B BK-16
16 135-F9 BU-18 522-C125 WH-18
SENSOR/SWITCH RETURN 962-C59 OR-18 484-C142 YL-18 135-F13 BU-18 10 200-C111 BK-12 ANTENNA 1
CLUTCH 1 SOLENOID (REVERSE) 17 751-C61 GN-18 515-F7 GY-14 11 603-C184 PK-18
709-C34 OR-18 (AM/FM RADIO)
RIDE CONTROL SOLENOID 1 18 976-C139 OR-18 728-C133 BU-18 BLOWER MOTOR DIODE 515-F18 GY-14 515-F5 GY-14 12 608-C81 GN-14 9U-2331
1ST GEAR SWITCH 19 G768-C152 GN-18 751-C61 GN-18 515-F17 GY-14 608-C185 GN-14
20 515-F18 GY-14 516-F4 GN-14 CABLE AS. 124-4884
VARIABLE SHIFT CONTROL (ECONOMY) X974-C165 BR-18 752-C52 YL-18 615-C217 YL-14
517-F3 BU-14
RIDE CONTROL SWITCH (AUTO)
RIDE CONTROL SWITCH (ON)
21
22
G766-C154 GN-18
G767-C155 WH-18
754-C109 BU-18
755-C63 OR-18
550-F12 GY-14 TC 515-F17 GY-14 522-F10 WH-18 DASH
2ND GEAR SWITCH 23 G760-C156 WH-18 (42) RESISTOR (42) FUSE A524-F8 BR-18 C-C46 (A) LH INDICATOR PANEL
900-C110 PU-18 1552252
VARIABLE SHIFT CONTROL (MID) 24 X973-C157 BU-18 901-C66 WH-18 9G-1950 133-9012 202-9804
3RD GEAR SWITCH 25 G761-C158 YL-18 962-C58 OR-18 133-C343 OR-18 1 +24 VOLTS
4TH GEAR SWITCH 26 G762-C159 BR-18 962-C59 OR-18 517-F3 BU-14 200-C337 BK-18 2 GROUND
PARK BRAKE SWITCH (ON) 27 G764-C140 PK-18 975-C70 WH-18 3 DIMMER CONTROL
UNUSED 28 975-C46 WH-18 540-C378 WH-18 4 LH TURN SIGNAL
AUTO/MANUAL SWITCH (MAN) 29 973-C160 BR-18 976-C139 OR-18 5 NOT USED
FORWARD SWITCH 30 G750-C161 BU-18 (42) THERMOSTAT E702-C255 OR-18 6 RIDE CONTROL ON
E900-C114 WH-18 3E-5464
AUTO/MAN SW (AUTO 4) 31 977-C162 YL-18 E901-C112 GN-18 615-C218 YL-18 7 FLOOD LAMPS
IMPLEMENT DETENT ENABLE 32 700-C24 PK-18 E906-C116 OR-18 200-F2 BK-18 910-C279 YL-18 8 NEUTRALIZER OVERRIDE
UNUSED 33 E907-C118 GY-18 E701-C256 PK-18 9 RIDE CONTROL AUTO
NEUTRALIZER OVERRIDE SWITCH (M0M) 34 720-C164 PU-18 T 10
E908-C117 BR-18 TWISTED WIRE 436-C47 OR-18 XMSN FILTER BYPASS
AUTO/MAN SWITCH (AUTO 1-4) 35 H730-C163 PK-18 E909-C115 WH-18 522-F10 WH-18 G480-C169 GN-18 11 FUEL LEVEL LOW
36 419-C283 YL-18 12
PARK BRAKE SWITCH (OFF)
SECONDARY STEERING TEST SWITCH (MOM) 37 P910-C166 BR-18
G764-C140 PK-18
K977-C113 PK-18
HVAC UNIT 413-C33 BR-18 FUEL PRESSURE
SECONDARY STEERING PRESS SWITCH (N/C) 38 453-C141 PK-18 N939-C135 GN-18
VARIABLE SHIFT CONTROL (POWER) 39 X972-C153 GN-18 F766-C249 WH-18 C-C8
KEY SWITCH (START) 40 307-C122 OR-18 L C-C63 (A) CENTER DASH IND
1552273 1552273 202-9805
GND
200-C106 BK-18
A525-C258 GN-18
H GN-16
200-C111 BK-12
4 504-C179 YL-18
A523-C186 PU-18
608-C185 GN-14
603-C184 PK-18
A524-C188 BR-18
200-C176 BK-14
615-C217 YL-14
135-C171 BU-18
200-C175 BK-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
132-C344 RD-18 1
608-C81 GN-14
522-C125 WH-18
517-C183 BU-14
MOTOR BK +24 VOLTS
516-C182 GN-14
515-C181 GY-14
118-C190 GY-18
164-C280 WH-18 ( E) REAR WIPER MOTOR 1
CLUTCH 4 (3RD GEAR) 1 755-C63 OR-18 164-C281 WH-18 T 200-C339 BK-18 2 BK GROUND
2 901-C66 WH-18 155-5789 BK-16 2 200-C175 BK-18 3
CLUTCH 6 (1ST GEAR) 307-C122 OR-18 GY-16 6 BK DIMMER CONTROL
SOLENOID/INDICATOR RETURN 3 975-C70 WH-18 P B+ 118-C190 GY-18 411-C243 PK-18 4 BK ACTION LAMP
413-C33 BR-18 BR-16 3 503-C180 BR-18
LH BRAKE PEDAL POSITION SENSOR 4 G746-C13 WH-18 436-C47 OR-18 538-C363 BR-18 5 BK HAZARDS
5 F781-C38 BR-18 OR-16 5 505-C170 BU-18 611-C367 PU-18 6
DOWNSHIFT SWITCH (N/O) 700-C24 PK-18 1 BK HIGH BEAMS
PRIMARY STEERING PRESS SWITCH (N/C) 6 484-C142 YL-18 720-C164 PU-18
CLUTCH 3 (4TH GEAR) 7 754-C109 BU-18 910-C15 YL-18
8 900-C110 PU-18 B1
CLUTCH 5 (2ND GEAR) 944-C282 OR-18
UNUSED 9 945-C108 BR-18 2
10 C-C44 (A) RH INDICATOR PANEL
PRIMARY STEERING PRESS SWITCH (N/O) 417-C146 GY-18 973-C160 BR-18
SECONDARY STEERING PRESSURE SWITCH (N/O) 11 416-C147 OR-18 1552253 202-9803
977-C162 YL-18 C-C78
SENSOR SUPPLY +8 VOLTS 12 709-C34 OR-18 A273-C119 BK-18 (A) RUNNING LAMP SW 133-C285 OR-18 1 +24 VOLTS
AUX/FLOAT IMPLEMENT DETENTS 13 G948-C265 BR-18 1552264 108-3320 200-C338 BK-18 2 GROUND
F781-C38 BR-18 3
XMSN OUTPUT SPEED - 14 E901-C112 GN-18 G480-C169 GN-18 131-C84 BR-18 1 OR-14 3 DIMMER CONTROL
A525-C258 GN-18
517-C183 BU-14
A523-C186 PU-18
A524-C188 BR-18
522-C125 WH-18
603-C184 PK-18
200-C106 BK-18
516-C182 GN-14
503-C180 BR-18
200-C175 BK-18
608-C185 GN-14
505-C170 BU-18
200-C176 BK-14
15 2 BU-14 4
135-C171 BU-18
515-C181 GY-14
UNUSED 430-C191 BU-18 AIR FILTER RESTRICTED
608-C81 GN-14
200-C111 BK-12
118-C190 GY-18
102-C365 RD-14
615-C217 YL-14
504-C179 YL-18
G746-C13 WH-18 B2
UNUSED 16 G750-C161 BU-18 139-C277 RD-18 3 BR-14 4 G850-C29 BU-18 5 AIR INLET HEATER ON
UNUSED 17 G755-C151 GY-18 646-C207 OR-18 4 YL-14 G479-C192 WH-18 6 SERVICE INTERVAL
XMSN OIL TEMPERATURE 18 K977-C113 PK-18 617-C83 BR-18 5 GY-14 B3 7 NOT USED
G760-C156 WH-18
LIFT/TILT IMPLEMENT DETENTS 19 F766-C249 WH-18 G761-C158 YL-18 610-C369 OR-14 6 PK-14 8 NOT USED
XMSN OUTPUT SPEED + 20 E900-C114 WH-18 G762-C159 BR-18 647-C236 GN-18 7 GN-14 9 NOT USED
UNUSED 21 614-C370 PU-18 8 PU-14 ROADING 539-C377 BU-18 10 RH TURN SIGNAL
G763-C150 PU-18 118-C237 GY-18 PARK WORK1
FUEL PRESSURE INDICATOR 22 413-C33 BR-18 G766-C154 GN-18 11 NOT USED
23 E909-C115 WH-18 130-C5 RD-18 5 WORK2 633-C198 BU-18 12 BUCKET TURN INDICATOR
XMSN INPUT SPEED - G767-C155 WH-18 OFF
UNUSED 24 133-C343 OR-18
G768-C152 GN-18 132-C344 RD-18
XMSN OUTPUT SPD TRAIL + 25 E906-C116 OR-18 H730-C163 PK-18
UNUSED 26 133-C285 OR-18
P910-C166 BR-18 164-C231 WH-18
UNUSED 27 X972-C153 GN-18
XMSN FILTER INDICATOR 28 436-C47 OR-18 200-C337 BK-18
X973-C157 BU-18 200-C338 BK-18
XMSN INPUT SPEED + 29 E908-C117 BR-18 X974-C165 BR-18
UNUSED 30 200-C339 BK-18
G948-C265 BR-18 200-C228 BK-14 200-C189 BK-18 200-C335 BK-18 102-C365 RD-14
XMSN OUTPUT SPD TRAIL - 31 E907-C118 GY-18 200-C327 BK-18 614-C370 PU-18
UNUSED 32 200-C333 BK-18 (A) HAZARD LAMP SW
200-C331 BK-18 200-C331 BK-18 C-C14 (A) TACH SPEEDOMETER
UNUSED 33 200-C373 BK-18 102-C69 RD-14 219-9536 1552273 192-7049
UNUSED 34 200-C328 BK-18 200-C336 BK-18
200-C332 BK-18 115-C221 PK-18 A E707-C355 GN-18 1 OR-18 +V DISPLAY
UNUSED 35 200-C332 BK-18 131-C84 BR-18 2
36 201-C348 BK-18 201-C348 BK-18 BK-18 GROUND
UNUSED 200-C336 BK-18 139-C277 RD-18 B E708-C359 PK-18 3 GN-18 CLOCK
BACKUP ALARM (+24 VOLTS) 37 321-C148 BR-18 200-C333 BK-18 201-C347 BK-18
411-C243 PK-18 144-C194 PK-18 C413-C351 YL-18 4 WH-18 DATA
ENGINE SPEED (RPM) FROM ADEM 38 450-C149 YL-18 200-C335 BK-18 200-C373 BK-18 3 2 5 YL-18 LOAD
39 413-C33 BR-18 C414-C353 BU-18
UNUSED (A) DASH GROUND 200-C337 BK-18 508-C87 PU-18 538-C363 BR-18 6 BU-18 HARNESS CODE
430-C191 BU-18
614-C371 PU-18
200-C318 BK-18
FUEL LEVEL LOW INDICATOR 40 G480-C169 GN-18 200-C338 BK-18 509-C272 WH-18 538-C362 BR-18
200-C339 BK-18 436-C47 OR-18 PANEL LAMP 4 PANEL LAMP 3
(39) TRANSMISSION ECM J2 C-C33 500-C252 BR-18 511-C254 BR-18 6 5 7N-5876
172-9389 512-C248 GN-18 518-C200 OR-18 7N-5876
3E6287 501-C257 GN-18
502-C253 OR-18 518-C200 OR-18 C-C68 C-C69
537-C361 GN-18 C-C79 3T3158 3T3158
604-C78 OR-18 3E7996
102-C69 RD-14 611-C366 PU-14 538-C363 BR-18 661-C233 GN-18
611-C367 PU-18 538-C362 BR-18 102-C69 RD-14 200-C333 BK-18
135-C238 BU-18 603-C184 PK-18 537-C361 GN-18
307-C122 OR-18 615-C218 YL-18 662-C201 YL-18
619-C40 GN-14 610-C369 OR-14 537-C360 GN-18 200-C336 BK-18
308-C74 YL-18 614-C371 PU-18
320-C208 OR-18 661-C233 GN-18 617-C83 BR-18 (A) BEACON SW
326-C199 RD-18 611-C32 PU-14 611-C366 PU-14 662-C201 YL-18 646-C207 OR-18 C-C15 (A) QUAD GAGE
611-C367 PU-18 647-C236 GN-18 219-9522 1552273 166-6928
413-C33 BR-18 663-C345 GY-18
430-C191 BU-18 663-C346 GY-18 A513-C187 PK-18 2 E707-C356 GN-18 1 OR-18 +V DISPLAY
663-C197 GY-18 663-C346 GY-18 633-C198 BU-18 537-C360 GN-18 603-C184 PK-18 3 201-C347 BK-18 2 BK-18 GROUND
436-C47 OR-18 614-C371 PU-18
603-C184 PK-18 663-C345 GY-18 910-C279 YL-18 135-C376 BU-18 C E708-C354 PK-18 3 GN-18 CLOCK
962-C368 OR-18 614-C321 PU-18 614-C321 PU-18 C413-C350 YL-18 4 WH-18 DATA
604-C78 OR-18 200-C317 BK-18
605-C91 YL-18 C413-C251 YL-18 C413-C350 YL-18 A307-C129 GY-18 200-C317 BK-18 D C414-C352 BU-18 5 YL-18 LOAD
606-C89 GY-18 C413-C351 YL-18 A982-C130 BR-18 6 BU-18 HARNESS CODE
C-C80
611-C32 PU-14 C413-C350 YL-18 3E7996 PANEL LAMP 7 PANEL LAMP 6
614-C93 PU-18 C414-C244 BU-18 C414-C352 BU-18 C413-C351 YL-18 7N-5876
C414-C353 BU-18 144-C194 PK-18 7N-5876
615-C218 YL-18 C414-C352 BU-18 200-C318 BK-18
617-C83 BR-18 C414-C353 BU-18 ATTACHEMENT RADIO C-C70 C-C71
619-C40 GN-14 E707-C250 GN-18 E707-C356 GN-18 E701-C256 PK-18 C-C81 C-C82 103-8525 3T3158 3T3158
910-C15 YL-18 E707-C355 GN-18 E702-C255 OR-18 1552264 3E3388 663-C345 GY-18
CHASSIS, XMSN ECM ANTENA
HVAC UNIT AND UPPER CAB 962-C368 OR-18 E707-C355 GN-18 1 WH/BK LEFT SPKR - 200-C331 BK-18
E708-C247 PK-18 E708-C354 PK-18 E707-C356 GN-18 512-C248 GN-18 663-C346 GY-18
962-C31 OR-18 508-C87 PU-18 2 WH LEFT SPKR +
A307-C129 GY-18 E708-C359 PK-18 E708-C359 PK-18 200-C335 BK-18
200-C374 BK-18 3 BK GROUND
A982-C130 BR-18 E708-C354 PK-18 4 NC
G479-C192 WH-18 307-C122 OR-18 G479-C192 WH-18 115-C221 PK-18
A513-C187 PK-18 5 YL + BATTERY (MEM)
G480-C169 GN-18 102-C69 RD-14 G480-C169 GN-18 6 RD + BATTERY (12V) C-C10
105-C195 RD-18 G746-C13 WH-18 135-C375 BU-18 L
G746-C13 WH-18 509-C272 WH-18 7 GY/BK RIGHT SPKR - 1552273
G750-C161 BU-18 115-C221 PK-18 G850-C29 BU-18 GND
511-C254 BR-18 8 GY RIGHT SPKR + 501-C257 GN-18 4 GN-16 MOTOR H
G755-C151 GY-18 118-C237 GY-18 1
126-C21 PK-18 538-C363 BR-18 T
G760-C156 WH-18 539-C377 BU-18 200-C332 BK-18 2 BK-16
G761-C158 YL-18 130-C5 RD-18 (43) 12 VOLT CIGAR LIGHTER 198-6570 6 GY-16
131-C84 BR-18 540-C378 WH-18 C-C90 118-C237 GY-18 B+ P
G762-C159 BR-18 610-C369 OR-14 7T5957 500-C252 BR-18 3 BR-16
G763-C150 PU-18 132-C344 RD-18 502-C253 OR-18 5 OR-16
133-C285 OR-18 H795-C358 PK-18 135-C375 BU-18
G768-C152 GN-18 135-C376 BU-18 1 HEATER ELEMENT
G850-C29 BU-18 133-C343 OR-18 2 198-6571 (A) FRONT WIPER MOTOR
135-C238 BU-18 200-C373 BK-18
H795-C131 PK-18 200-C374 BK-18 189-8622
R974-C132 OR-18 139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
201-C347 BK-18 STEERING GROUP
118-C190 GY-18 IMPLEMENT 508-C87 PU-18 201-C348 BK-18
509-C272 WH-18 308-C74 YL-18 (A) TURN SIGNAL SW
135-C171 BU-18 POD 134-9569
200-C106 BK-18 C-C23 C-C91 G787-C51 GN-18 320-C208 OR-18 W-C1
200-C175 BK-18 1552269 3E3364 MOTOR G788-C193 YL-18 326-C199 RD-18 2 3E3370
411-C243 PK-18 538-C363 BR-18 606-AY5 GY-18
200-C176 BK-14 306-C134 GN-18 108-C241 BU-14 1 OR-16 P916-C319 OR-18 539-C377 BU-18 A
413-C33 BR-18 C-C83 C-C84 AY-C1 3 610-W2 OR-14
200-C111 BK-12 321-C148 BR-18 200-C204 BK-14 2 BK-16 540-C378 WH-18 B 619-W3 GN-14
503-C180 BR-18 416-C147 OR-18 430-C191 BU-18 1552273 3E3382 3E3382 605-AY4 YL-18
436-C47 OR-18 610-C369 OR-14 C 611-W1 PU-14
504-C179 YL-18 417-C146 GY-18 (37) SEAT COMPRESSOR H795-C358 PK-18 537-C360 GN-18 1 1 537-AY1 GN-18 (A) DIMMER SW
500-C252 BR-18
505-C170 BU-18
515-C181 GY-14
419-C283 YL-18
450-C149 YL-18
174-3624 105-C195 RD-18
115-C221 PK-18 501-C257 GN-18 102-C69 RD-14
539-C377 BU-18
540-C378 WH-18
2
3
2
3
539-AY2 BU-18
540-AY3 WH-18 6 CONN 46 NOTE:FOR JAPAN ROADING
2H-1855
516-C182 GN-14 453-C141 PK-18 118-C237 GY-18 502-C253 OR-18 105-C195 RD-18 4 4 605-AY4 YL-18 539-AY2 BU-18 5
508-C87 PU-18 605-C91 YL-18 540-AY3 WH-18
517-C183 BU-14 484-C142 YL-18 126-C21 PK-18 115-C221 PK-18 606-C89 GY-18 5 5 606-AY5 GY-18
603-C184 PK-18 728-C133 BU-18 130-C5 RD-18 509-C272 WH-18 126-C21 PK-18 A541-C196 PU-18 6 6 A541-AY6 PU-18 4 1
608-C185 GN-14 709-C34 OR-18 131-C84 BR-18 511-C254 BR-18 131-C84 BR-18 A541-AY6 PU-18 NOTE: JUMPER 610-OR TO 619-GN
A523-C186 PU-18
A524-C188 BR-18
751-C61 GN-18
752-C52 YL-18
132-C344 RD-18
133-C285 OR-18
512-C248 GN-18
518-C200 OR-18
135-C238 BU-18
139-C277 RD-18
CONN 43 537-AY1 GN-18 ON MACHINES NOT EQUIPPED WITH
133-C343 OR-18 537-C361 GN-18 ROADING LIGHTS.
A525-C258 GN-18 754-C109 BU-18 144-C194 PK-18
755-C63 OR-18 139-C277 RD-18 538-C362 BR-18 147-C73 RD-18 (A) FORWARD HORN SW
603-C184 PK-18 2T-3360 C-C88 X-C1
164-C281 WH-18 900-C110 PU-18 144-C194 PK-18 200-C327 BK-18 1552267 3E3370
164-C280 WH-18 901-C66 WH-18 147-C73 RD-18 604-C78 OR-18 200-C328 BK-18
164-C231 WH-18 605-C91 YL-18 610-C369 OR-14 A
307-C122 OR-18 962-C58 OR-18 200-C189 BK-18 619-C40 GN-14 B 200-X1 BK-14
413-C33 BR-18 962-C59 OR-18 200-C228 BK-14 606-C89 GY-18 200-C373 BK-18 C-C85 (A) XMSN GEAR SELECTOR
614-C93 PU-18 201-0212 611-C366 PU-14 C
436-C47 OR-18
700-C24 PK-18
975-C46 WH-18
975-C70 WH-18 FUSE PANEL/ELECTRICAL
201-C347 BK-18
201-C348 BK-18 615-C218 YL-18
617-C83 BR-18
307-C122 OR-18
308-C74 YL-18
962-C31 OR-18 1
1552252
202-BK GROUND
CONN 46
720-C164 PU-18 976-C139 OR-18 INSTALLATION, CAB GROUND 320-C208 OR-18 2 UNUSED
910-C15 YL-18 E900-C114 WH-18 518-C200 OR-18 619-C40 GN-14 326-C199 RD-18 320-C208 OR-18
126-PK + BATTERY
944-C282 OR-18
945-C108 BR-18
E901-C112 GN-18
E906-C116 OR-18
IMPLEMENT POD IMPLEMENT POD (IT62GII) 537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
508-C87 PU-18
509-C272 WH-18
126-C21 PK-18 3
4 UNUSED
E-C7 633-C198 BU-18 647-C236 GN-18 G750-C161 BU-18 5 G750-BU FWD
973-C160 BR-18 E907-C118 GY-18 511-C254 BR-18 6 G755-GY REVERSE C-C75 (43) LH BRAKE PEDAL SENSOR
977-C162 YL-18 E908-C117 BR-18 1552273 646-C207 OR-18 661-C233 GN-18 512-C248 GN-18 G755-C151 GY-18
662-C201 YL-18 G768-C152 GN-18 7 G768-GN FIRST GEAR 1552267 214-4863
A273-C119 BK-18 E909-C115 WH-18 G-C3 962-E1 OR-18 1 647-C236 GN-18 518-C200 OR-18
2 661-C233 GN-18 910-C15 YL-18 G760-C156 WH-18 8 G760-WH SEC GEAR 164-C231 WH-18 A RD-18 +V
F781-C38 BR-18 G764-C140 PK-18 1552273 BK-18 962-E3 OR-18 537-C361 GN-18 9 G761-YL THIRD GEAR B BK-18 RETURN
102-C69 RD-14 K977-C113 PK-18 BK-20 F781-E2 BR-18 3 662-C201 YL-18 944-C28 OR-18 538-C362 BR-18 G761-C158 YL-18 962-C368 OR-18
G480-C169 GN-18 962-G6 OR-18 1 945-C17 BR-18 10 UNUSED G746-C13 WH-18 C YL-18 SIGNAL
G746-C13 WH-18 104-C222 YL-18 N939-C135 GN-18 2 YL-18 1 2 RD-20 G787-E24 GN-18 4 663-C197 GY-18 603-C184 PK-18
122-C240 RD-18 962-G4 OR-18 3 4 5 944-C28 OR-18 951-C229 PK-18 G762-C159 BR-18 11 G762-BR FOURTH GEAR
G750-C161 BU-18
G755-C151 GY-18
106-C3 WH-18
112-C1 PU-4
F766-C249 WH-18
522-C125 WH-18 200-C106 BK-18 200-C111 BK-12
200-C106 BK-18
F781-G5 BR-18
G787-G7 GN-18
3
4
BR-18
THE YL-18
WH-20
BU-20
P916-E26 OR-18
G788-E25 YL-18 6 945-C17 BR-18 962-C31 OR-18
962-C368 OR-18
605-C91 YL-18
606-C89 GY-18 G763-C150 PU-18 12 G763-PU NEUTRAL FOR REMOTE FNR
REMOVE THE WIRE AS
CONN 45 (43) STOP LAMP SW
105-6117
G760-C156 WH-18 114-C41 RD-18 608-C81 GN-14 200-C111 BK-12 (D) DOWN SHIFT SW PU-20 951-C229 PK-18 614-C93 PU-18
200-C317 BK-18
508-C87 PU-18 P916-G9 OR-18 5 A307-C129 GY-18 CONNECT C-C89 IN C-C76 T-C1
614-C321 PU-18
G761-C158 YL-18 118-C190 GY-18 615-C217 YL-14 603-C184 PK-18 WIRE IS NOT USED 158-5626 GY-20 A513-C187 PK-18 617-C83 BR-18 C-C89 C-C58
135-C376 BU-18
UPPER CAB G788-C8 YL-18 6 A513-C187 PK-18 PLACE OF THE WIRE AS 3E3364 1552269
G762-C159 BR-18 123-C95 WH-18 AND HVAC UNIT 608-C185 GN-14 TAPE BACK E-C6 A541-C196 PU-18 646-C207 OR-18 3E3376 1552272
608-C81 GN-14 509-C272 WH-18 HANDLE ASSEMBLY (158-8863) 1552264 F846-C264 PU-18 A541-C196 PU-18 1 G787-GN FWD SW IP AND INSTALL THE 130-C5 RD-18 1 130-T2 RD-18
G763-C150 PU-18 129-C71 BU-18 102-C69 RD-14 603-C184 PK-18 647-C236 GN-18 G787-C51 GN-18 1 APPROPRIATE CONTROL 2
G766-C154 GN-18 130-C76 RD-18 135-C238 BU-18 615-C217 YL-14 975-E4 WH-18 4 G836-C273 WH-18 A982-C130 BR-18 944-C28 OR-18 G788-C193 YL-18 2 2 G788-YL REV SW IP 604-C78 OR-18 604-T1 OR-18
608-C185 GN-14 E701-C256 PK-18 BK-18 3 P916-OR NEUT SW IP HANDLE IN THE
G767-C155 WH-18
G768-C152 GN-18
136-C75 GN-18
138-C20 GN-18
307-C122 OR-18
308-C74 YL-18
975-C22 WH-18
975-C53 WH-18 608-C81 GN-14
615-C217 YL-14 ATTACHMENT
CONN 37 G948-E19 BR-18
961-E5 BR-18
5
3
T901-C263 YL-18
T902-C261 PK-18 E702-C255 OR-18
945-C17 BR-18
951-C229 PK-18
P916-C319 OR-18 3
4 4 202-BK GND IMPLEMENT POD
(LOCATION G-9) LH BRAKE PEDAL(178-3186)
G948-C265 BR-18 150-C126 OR-18 320-C208 OR-18 975-C54 WH-18 E-C1 975-E6 WH-18 6 411-C243 PK-18 F846-C264 PU-18 962-C31 OR-18 101-9161
H730-C163 PK-18 164-C280 WH-18 326-C199 RD-18 320-C96 OR-18
614-C98 PU-18 CONN 37 (D) HANDLE ASSEMBLY FNR DNSHIFT 1907612 975-E7 WH-18 2
7
500-C252 BR-18
501-C257 GN-18
G479-C192 WH-18
G480-C169 GN-18
A513-C187 PK-18 CONN 42 WIRE AS
P910-C166 BR-18 164-C281 WH-18 413-C33 BR-18 CHASSIS, XMSN ECM 208-6097 1 975-E4 WH-18 761-E8 GY-18 A541-C196 PU-18 C-C77 (43) THROTTLE POSITION SENSOR
X972-C153 GN-18 170-C86 RD-18 430-C191 BU-18 700-C24 PK-18 C-C32 G-C1 2 975-E6 WH-18 G948-E20 BR-18 1 502-C253 OR-18 G746-C13 WH-18 F846-C264 PU-18 614-C93 PU-18
HVAC AND UPPER CAB PANEL B G750-C161 BU-18 1552267 209-7949
X973-C157 BU-18 174-C2 RD-12 436-C47 OR-18 761-C60 GY-18 1552253 1907612 3 961-E5 BR-18 975-E9 WH-18 8 511-C254 BR-18 G750-C161 BU-18 (A) START AID SW
962-C44 OR-18 UPPER CAB G755-C151 GY-18 A982-C130 BR-18 A RD-18 +V
X974-C165 BR-18 199-C72 RD-18 603-C184 PK-18 975-C22 WH-18 1 975-G1 WH-18 PILOT VALVE GROUP 4 962-E3 OR-18 512-C248 GN-18 G755-C151 GY-18 219-9529
987-C45 WH-18 (D) AUXILLARY C413-C251 YL-18 G760-C156 WH-18 H795-C358 PK-18 B BK-18 RETURN
604-C78 OR-18 975-C27 WH-18 2 975-G2 WH-18 152-6480 5 F781-E2 BR-18 G760-C156 WH-18 A C YL-18 SIGNAL
F781-C38 BR-18 3 ELECTRO-MAGNET 6 C414-C244 BU-18 G761-C158 YL-18 A307-C129 GY-18
200-C106 BK-18 605-C91 YL-18 961-C57 BR-18 961-G3 BR-18 IMPLEMENT DETENTS 962-E1 OR-18 G761-C158 YL-18 614-C321 PU-18
C-C26 200-C111 BK-12 606-C89 GY-18 P931-C101 GN-18 4 962-G4 OR-18 (D) TILT 7 G787-E24 GN-18 E701-C256 PK-18 G762-C159 BR-18 G762-C159 BR-18 200-C317 BK-18
962-C44 OR-18 G763-C150 PU-18 B
9X0145 200-C175 BK-18 611-C32 PU-14 G948-C25 BR-18 F781-C38 BR-18 5 F781-G5 BR-18 POSITIONER 8 G788-E25 YL-18 E702-C255 OR-18 G763-C150 PU-18
1 200-C176 BK-14 614-C93 PU-18 G948-C168 BR-18 6 962-G6 OR-18 ELECTRO-MAGNET 9 P916-E26 OR-18 E707-C250 GN-18 G768-C152 GN-18 G768-C152 GN-18 H795-C131 PK-18
962-C320 OR-18 G787-C51 GN-18 3 2
2 962-C120 OR-18 201-C65 BK-18 615-C218 YL-18 975-C27 WH-18 G787-C51 GN-18 7 G787-G7 GN-18 G-C4 (D) LIFT 10 G948-E19 BR-18 H766-E10 YL-16 E708-C247 PK-18 G787-C51 GN-18 H795-C358 PK-18
3 8 1552264 11 G788-C193 YL-18 MOM
709-C34 OR-18 251-C67 BK-18 617-C83 BR-18 DASH G788-C193 YL-18 G788-C8 YL-18 POSITIONER G948-E20 BR-18 G788-C193 YL-18
4
5
751-C61 GN-18
752-C52 YL-18 306-C134 GN-18
619-C40 GN-14
910-C15 YL-18
FUSE PANEL/ELECTRICAL INSTALLATION EJ-C6 EJ-C3
108-C241 BU-14 P916-C319 OR-18
G948-C25 BR-18
9
10
P916-G9 OR-18
G948-G13 BR-18
975-G1 WH-18
G948-G13 BR-18
4
5
RD
RD
ELECTRO-MAGNET 12 700-E11 PK-16
G836-C273 WH-18
G850-C29 BU-18
G836-C273 WH-18
H795-C131 PK-18
C-C87
3E7996
122-C240 RD-18 (D) FLOAT H795-C131 PK-18
6 307-C122 OR-18 962-C31 OR-18 1779654 1779649 142-C26 BU-18 G948-C168 BR-18 11 G948-G17 BR-18 961-G3 BR-18 3 RD E-C2 P916-C319 OR-18 R974-C132 OR-18
7 E900-C114 WH-18 1 12 6 RD ELECTRO-MAGNET 3E5179 P916-C319 OR-18
308-C74 YL-18 962-C368 OR-18 142-EJ3 BU-12 142-EJ10 BU-12 200-C204 BK-14 975-G2 WH-18 R974-C132 OR-18 200-C189 BK-18
CONN 28 8
9
321-C148 BR-18 A307-C129 GY-18 121-EJ1 RD-12 121-EJ2 RD-12 2
3
FUSE PANEL/ELECTRICAL
C-C36 G-C2
975-G10 WH-18 2
7
RD
RD
1
2
975-E7 WH-18 E-C5 R974-C132 OR-18
T901-C263 YL-18
T901-C263 YL-18
322-C39 GY-18 A982-C130 BR-18 200-EJ6 BK-12 INSTALLATION, CAB GROUND 200-C97 BK-18 761-G11 GY-18 761-E8 GY-18 1552269 T902-C261 PK-18 C-C67 C-C74
CONNECT TO AT-C10 10 E906-C116 OR-18 326-C199 RD-18 G480-C169 GN-18 4 1552252 3E5179 G948-G17 BR-18 1 RD 3 975-E9 WH-18 T902-C261 PK-18
200-C99 BK-18 320-E12 OR-18 1 1552267 3E3370 RD-18
ON THE CHASSIS AND 11 E908-C117 BR-18 G746-C13 WH-18 975-C53 WH-18 1 975-G10 WH-18 975-G12 WH-18 8 RD 4 H766-E10 YL-16 200-E13 BK-18 2 RED MACHINE SECURITY SYSTEM LED
ENGINE DIAGRAM EJ-C5 EJ-C4 H766-C19 YL-18 ELECTRO-MAGNET 109-1739 (4) F846-C264 PU-18 A
12 754-C109 BU-18 413-C33 BR-18 G479-C192 WH-18 761-C60 GY-18 2 761-G11 GY-18 5 700-E11 PK-16 165-5655
FOR PART NUMBERS
SEE THE TITLE BLOCK
13
14
E901-C112 GN-18 416-C147 OR-18
417-C146 GY-18
G750-C161 BU-18
G755-C151 GY-18
CONN 33 1779654 1779649
142-EJ7 BU-12 1
961-C57 BR-18
962-C320 OR-18 975-C54 WH-18
H766-C19 YL-18
3
4
975-G12 WH-18
H766-G8 YL-16
6
7
320-E12 OR-18
200-E13 BK-18 614-E21 PU-18
G836-C273 WH-18
951-C229 PK-18
B
C
GN-18
BK-18 GREEN
15 419-C283 YL-18 G760-C156 WH-18 C-C20 C-C37 EJ-C1 121-EJ5 RD-12 2 700-C24 PK-18 5 700-G14 PK-16 8 614-E14 PU-18 ATTACHMENT ON IT62GII MACHINES
C-C56
16 E907-C118 GY-18 426-C85 BR-18 G761-C158 YL-18 1779646 1779641 1779641 200-EJ8 BK-12 200-EJ11 BK-12 3 508-C87 PU-18 320-C96 OR-18 6 320-G15 OR-18 9 200-E15 BK-18 1552272 R
509-C272 WH-18 (D) 4TH FUNCTION SELECT SW (D) GRAPPLE/LOG EJECTOR SW
17 E909-C115 WH-18 430-C191 BU-18 G762-C159 BR-18 1 1 121-EJ4 RD-12 4 DASH 200-C97 BK-18 7 200-G16 BK-18 10 142-E16 BU-18 220-8357 1 YL-16 (A) KEY START SW
18 755-C63 OR-18 432-C6 PK-18 2 2 614-C98 PU-18 8 11 220-8356 308-C74 YL-18 C
G763-C150 PU-18 200-EJ9 BK-12 H766-G8 YL-16 987-E17 WH-18 614-E21 PU-18 2 PU-16 OFF
110-7887
19 436-C47 OR-18 G768-C152 GN-18 142 BU IS A 12 VOLT CIRCUIT G787-C51 GN-18 200-C99 BK-18 9 (D) IMPL DETENT OVERRIDE LIMIT SW 12 P931-E18 GN-18 A
326-C199 RD-18 S ON
614-E14 PU-18 A 307-C122 OR-18 3 OR-16
20 900-C110 PU-18 442-C7 GY-18 G850-C29 BU-18 121 RD IS A 24 VOLT CIRCUIT G788-C193 YL-18 142-C26 BU-18 10 700-G14 PK-16 7X-1886 200-E15 BK-18 B ST
P916-C319 OR-18 B 105-C195 RD-18 4 BR-16
21
22
901-C66 WH-18
975-C121 WH-18
443-C18 YL-18
447-C64 PK-18
H795-C131 PK-18
R974-C132 OR-18
200-C172 BK-12
121-C232 RD-12 CONNECTIONS FOR COMMUNICATIONS RADIO
987-C45 WH-18
P931-C101 GN-18
11
12 CONN 36 142-E16 BU-18
1
3 987-E17 WH-18
B 1 TWISTED
C-C48 C-C55
23 K977-C113 PK-18 450-C149 YL-18 975-C54 WH-18 (C) 20A CONVERTER
2
2 3
WIRES 1552269 3E3364
24 453-C141 PK-18
484-C142 YL-18
975-C53 WH-18
975-C27 WH-18
184-3579
C-C38 C-C39
3E3382 1552273 CONN 36 G-C5
1552269
T902-C261 PK-18 1
2
BK-18
BK-18
MACHINE SECURITY SYSTEM ANTENNA
206-5208
C-C2 496-C9 WH-18 1 (D) FORWARD HORN SW 2 E-C4 T901-C263 YL-18
975-C22 WH-18 UNUSED 320-G15 OR-18 1 BK-18
8N1532 +24V SWITCHED IN 2 115-C103 PK-18 170-1821 3E7996 E-C3 A-C1
200-G16 BK-18 2 BK-18 C-C47 A-C2
CONN 29 1
2
112-C1 PU-4 503-C180 BR-18
504-C179 YL-18
320-C96 OR-18
614-C98 PU-18 IMPLEMENT
TWISTED WIRES
UNUSED
UNUSED
3
4
200-E22 BK-18
3E7996
1552273 3E3382 9W1951
CONNECT TO CJ-C11 700-C24 PK-18 POD 142-E23 BU-18 147-C73 RD-18 1 147-A1 RD-18 A
3 611-C32 PU-14 505-C170 BU-18 761-C60 GY-18 UNUSED 5 987-E17 WH-18 2 200-A2 BK-18 B SERVICE
ON THE CHASSIS AND 4 987-C45 WH-18 506-C10 PU-18 UNUSED 6 P931-E18 GN-18 P931-E18 GN-18 200-C327 BK-18
ENGINE DIAGRAM 962-C44 OR-18 944-C28 OR-18 3 C TOOL CONNECTOR
5 619-C40 GN-14 507-C11 WH-18 987-C45 WH-18 4 944-A3 OR-18 D
FOR PART NUMBERS 6 515-C181 GY-14 EJ-C2 945-C17 BR-18
SEE THE TITLE BLOCK F781-C38 BR-18 1779654 5 945-A4 BR-18 E CAP PART NUMBER
7 174-C2 RD-12 516-C182 GN-14 P931-C101 GN-18
517-C183 BU-14 G948-C25 BR-18 12V BATTERY OUT 1
GROUND 2
121-EJ1 RD-12
200-EJ8 BK-12
TWISTED WIRES CONN 41 6 F 8C-6354
G
C-C3
521-C124 YL-18
522-C125 WH-18
G948-C168 BR-18
200-C111 BK-12 12V SWITCHED OUTPUT 3 142-EJ3 BU-12 135-C238 BU-18
H
J
CONN 44
9X7148 A275-EH1 BK-18 4 135-C376 BU-18 1
200-C106 BK-18 A275-EH14 BK-18
1 728-C133 BU-18 603-C184 PK-18 403-C215 GN-18 STRAP AS. 200-C328 BK-18 2 (43) 12 VOLT ACCESSORY OUTLET
2 604-C78 OR-18 426-C85 BR-18 ECM MOUNT C-C72 117-2311
3 962-C4 OR-18 608-C185 GN-14 442-C7 GY-18 BOLT 945-C128 BR-18 7T5957
4 608-C81 GN-14 EH-C1 EH-C2 C-C25 C-C27 945-C108 BR-18
443-C18 YL-18 3E5179 3E5179 1552252 135-C376 BU-18
5 419-C283 YL-18 611-C32 PU-14 447-C64 PK-18 1506766 945-C364 BR-18
6 617-C83 BR-18 432-C6 PK-18 +V 1 105-EH6 RD-18 951-EH11 PK-18 1 1 951-C229 PK-18 945-C17 BR-18
7 432-C6 PK-18 619-C40 GN-14 496-C9 WH-18 GROUND 3 A275-EH14 BK-18 A275-EH1 BK-18 2 2 A275-C216 BK-18 945-C137 BR-18
700-C24 PK-18
8
9
442-C7 GY-18
709-C34 OR-18
503-C180 BR-18
504-C179 YL-18 TIRIS INTERFACE SIGNAL
5
7 T901-EH12 YL-18
403-EH2 GN-18
104-EH3 YL-18
3
4
3
4
403-C210 GN-18
104-C260 YL-18
945-C136 BR-18
DASH
10 496-C9 WH-18 720-C164 PU-18 505-C170 BU-18 9 945-EH4 BR-18 5 5 945-C138 BR-18 945-C138 BR-18
11 506-C10 PU-18 727-C206 GN-18 506-C10 PU-18 11 944-EH5 OR-18 6 6 944-C145 OR-18 944-C145 OR-18
12 507-C11 WH-18 728-C133 BU-18 507-C11 WH-18 13 105-EH6 RD-18 7 7 105-C246 RD-18
13 E455-C12 BR-18 751-C61 GN-18 515-C181 GY-14 PANEL B 18 T902-EH7 PK-18 8 8 T902-C261 PK-18 944-C144 OR-18
14 G764-C140 PK-18 752-C52 YL-18 516-C182 GN-14 AND UPPER CAB LED RETURN 19 951-EH11 PK-18 T901-EH8 YL-18 9 9 T901-C263 YL-18 944-C143 OR-18
15 K933-C226 GN-18 754-C109 BU-18 517-C183 BU-14 KEYSWITCH INPUT 24 104-EH3 YL-18 G836-EH9 WH-18 10 10 G836-C273 WH-18 944-C330 OR-18
16 484-C142 YL-18 755-C63 OR-18 521-C124 YL-18 ALTERNATOR R TERM INPUT 26 403-EH2 GN-18 F846-EH10 PU-18 11 11 F846-C264 PU-18 944-C282 OR-18
17 761-C60 GY-18 614-C94 PU-18 29 12 12 944-C127 OR-18 CHASSIS, XMSN ECM
CONN 30 18 762-C23 YL-18 720-C164 PU-18 31 944-C28 OR-18 HVAC UNIT AND UPPER CAB
CONNECT TO CJ-C4
19
20 106-C3 WH-18
779-C50 WH-18 727-C206 GN-18
CAT DATA LINK +
40
944-EH5 OR-18
CONN 34 C-C22
1552273 105-C195 RD-18 104-C222 YL-18
762-C23 YL-18 42
ON THE CHASSIS AND 21 114-C41 RD-18 900-C110 PU-18 779-C50 WH-18 CAT DATA LINK - 45 945-EH4 BR-18 +24 V BATTERY IN
1 120-C235 RD-18 108-C241 BU-14 106-C3 WH-18
ENGINE DIAGRAM 22 138-C20 GN-18 901-C66 WH-18 962-C30 OR-18 47 2
+24 V SWITCHED IN 115-C227 PK-18 112-C1 PU-4 112-C1 PU-4
FOR PART NUMBERS 23 251-C67 BK-18 910-C15 YL-18 964-C36 BU-18 52 3
GROUND 200-C177 BK-18 113-C245 OR-18 114-C41 RD-18
SEE THE TITLE BLOCK 24 944-C127 OR-18 973-C160 BR-18 TIRIS GROUND RETURN 53 T902-EH13 PK-18 4
+12 V MEMORY OUT A513-C187 PK-18 114-C41 RD-18 118-C190 GY-18
25 322-C39 GY-18 944-C282 OR-18 977-C162 YL-18 58 5
+12 V SWITCHED OUT 135-C259 BU-18 124-C239 GN-14 123-C95 WH-18
26 944-C330 OR-18 A523-C186 PU-18 LED SOURCING DRIVER 60 F846-EH10 PU-18 6
GROUND 200-C173 BK-18 129-C71 BU-18 129-C71 BU-18
27 976-C139 OR-18 945-C108 BR-18 A524-C188 BR-18 LED SOURCING DRIVER 62 G836-EH9 WH-18 (C) 10A VOLTAGE CONVERTER 131-C84 BR-18 130-C76 RD-18
28 C529-C48 GY-18 945-C128 BR-18 A525-C258 GN-18 64 132-C344 RD-18 135-C259 BU-18
29 C530-C49 BU-18 945-C364 BR-18 66
209-0381 133-C343 OR-18 136-C75 GN-18
C529-C48 GY-18
30 964-C36 BU-18 C530-C49 BU-18 68 133-C285 OR-18 138-C20 GN-18
31 (C) ACTION ALARM C-C9 135-C259 BU-18
973-C160 BR-18 E455-C12 BR-18 70 150-C126 OR-18 105-C195 RD-18
32 976-C139 OR-18 3E-6328 1552269 136-C75 GN-18 164-C280 WH-18 108-C241 BU-14
G485-C55 BU-18
33 977-C162 YL-18 G486-C56 GN-18 BK-18 1 410-C242 WH-18 136-C203 GN-18 164-C281 WH-18 113-C245 OR-18
34 987-C45 WH-18 G766-C154 GN-18 (C) MACHINE SECURITY SYSTEM ECM BK-18 2 201-C224 BK-18 138-C43 GN-18 170-C86 RD-18 115-C221 PK-18
35 G485-C55 BU-18 G767-C155 WH-18 156-6155 138-C14 GN-18 174-C2 RD-12 118-C237 GY-18 PANEL B
36
37
G486-C56 GN-18 A273-C119 BK-18
A274-C275 BK-18
H730-C163 PK-18
K933-C226 GN-18
CONN 35 C-C4 C-C11
138-C20 GN-18
142-C26 BU-18
199-C72 RD-18
200-C175 BK-18
118-C202 GY-14
122-C240 RD-18
38 A307-C129 GY-18 1552272 1965330 147-C73 RD-18 200-C176 BK-14 122-C225 RD-18
P910-C166 BR-18
39 A523-C186 PU-18 P976-C77 BR-18 SERVICE 1 290-C16 BK-18 164-C231 WH-18 201-C65 BK-18 124-C239 GN-14
40 727-C206 GN-18 A524-C188 BR-18 X972-C153 GN-18 MODE 2 291-C100 BK-18 164-C281 WH-18 251-C67 BK-18 126-C37 PK-18 (B) REAR WIPER WASHER SW
A525-C258 GN-18 PLUG 3 E735-C284 PU-18 164-C280 WH-18 320-C209 OR-18 126-C21 PK-18 (B) HEAT A/C SELECT SW 112-6174
X973-C157 BU-18 EH-C3 EH-C4 219-9521
A982-C130 BR-18 X974-C165 BR-18 4 201-C102 BK-18 170-C86 RD-18 322-C39 GY-18
C-C1 1552269 1552269 174-C2 RD-12 403-C210 GN-18 130-C5 RD-18 614-C300 PU-18
9X1343 TWISTED WIRE C-C24 C-C28 A C-C53 C-C57
C529-C48 GY-18 T901-EH12 YL-18 1 WH-18 WH-18 1 T901-EH8 YL-18 199-C72 RD-18 605-C90 YL-18 131-C84 BR-18 614-C299 PU-18 C-C51 (B) HVAC TEMPERATURE SELECT POT
1 453-C141 PK-18 C530-C49 BU-18 104-C222 YL-18 T902-EH13 PK-18 2 BK-18 BK-18 2 T902-EH7 PK-18 3E3382 1552273 200-C173 BK-18 606-C88 GY-18 132-C344 RD-18 200-C301 BK-18 1552264 H B B 1552273 JUMPER WIRE INSTALLED (IN PLACE OF JUMPER WIRE INSTALLED (IN PLACE OF
B HEAT1 1552267 127-4540 POWER SWITCH) BETWEEN CONTACTS 1 AND 2
2 123-C95 WH-18 106-C3 WH-18 MSS FERRITE FILTER TURN IND 1 518-C200 OR-18 200-C177 BK-18 608-C185 GN-14 133-C343 OR-18 2 567-C174 WH-14 118-C323 GY-18 1 RD-16 962-C278 OR-18 1 BK-16 2 MID SWITCH) BETWEEN CONTACTS 1 AND 2
3 201-C65 BK-18 E455-C12 BR-18 112-C1 PU-4 BUCKET IND 2 537-C361 GN-18 200-C220 BK-18 614-C92 PU-18 133-C285 OR-18 124-C234 GN-14 A523-C186 PU-18 A RD-14 118-C342 GY-18 2 RD-16 X972-C153 GN-18 2 BK-16 ON ALL MACHINES EXCEPT INTEGRATED TOOL ON ALL MACHINES EXCEPT INTEGRATED TOOL
222-3870 3 3 1 CARRIERS, SWITCH IS STANDARD ON IT62GII
4 417-C146 GY-18 E900-C114 WH-18 114-C41 RD-18 WARNING LAMPS 3 691-C107 GY-18 200-C213 BK-18 615-C219 YL-14 136-C203 GN-18 105-C195 RD-18 A524-C188 BR-18 B BK-14 200-C314 BK-18 3 X973-C157 BU-18 3 BK-16 4 CARRIERS, SWITCH IS STANDARD ON IT62GII SWITCH IS AN ATCH ON 950GII AND 962GII
5 447-C64 PK-18 E901-C112 GN-18 118-C190 GY-18 +V TURN SIG 4 A541-C196 PU-18 200-C212 BK-18 944-C330 OR-18 138-C43 GN-18 115-C221 PK-18 124-C234 GN-14 567-C178 WH-14 A525-C258 GN-18 C BR-14 505-C170 BU-18 4 WH-16 X974-C165 BR-18 4 BK-16 ECONOMY EE-JUMPER WH-16 CC-JUMPER WH-16 NOT USED ON IT62GII MACHINES
6 5 124-C239 GN-14 5 4 5 YL-16 L 5
E906-C116 OR-18 129-C71 BU-18 +V HAZARD 633-C198 BU-18 200-C211 BK-18 944-C282 OR-18 138-C14 GN-18 118-C237 GY-18 6 504-C179 YL-18 P W 200-C308 BK-18 200-C309 BK-18
7 E907-C118 GY-18 123-C95 WH-18 GROUND 6 200-C213 BK-18 200-C172 BK-12 944-C127 OR-18 139-C277 RD-18 126-C21 PK-18 614-C298 PU-18 C 521-C124 YL-18 503-C180 BR-18 6 BU-16 6 614-C292 PU-18 614-C291 PU-18
8 N939-C135 GN-18 E908-C117 BR-18 130-C76 RD-18 200-C214 BK-18 945-C128 BR-18 142-C26 BU-18 130-C5 RD-18 614-C299 PU-18 A/C C-C52 507-C11 WH-18 7 BR-16
(C) 24V FLASHER 1552264 (B) KICKOUT ON/OFF SW (B) QUICK COUPLER SW
9 E909-C115 WH-18 135-C259 BU-18 945-C364 BR-18 144-C194 PK-18 131-C84 BR-18 200-C302 BK-18 8 (B) VARIABLE SHIFT CONTROL SW
10 217-8166 D 118-C322 GY-18 1 RD-16 WIPER B+ 185-6335 219-9535 219-9541
136-C75 GN-18 201-C224 BK-18 945-C108 BR-18 147-C73 RD-18 132-C344 RD-18 200-C301 BK-18
11 416-C147 OR-18 138-C20 GN-18 201-C102 BK-18 A273-C119 BK-18 164-C231 WH-18 133-C343 OR-18 C-C43 118-C357 GY-18 2 RD-16 WASHER B+ C-C54 614-C289 PU-18
12 C-C17 C-C12 3 BK-16 GROUND 1552273 A A A
102-C69 RD-14 F781-C38 BR-18 150-C126 OR-18 TWISTED WIRES 290-C16 BK-18 A274-C275 BK-18 168-C68 GN-18 133-C285 OR-18 3E7996 200-C316 BK-18 MANUAL 200-C308 BK-18 614-C288 PU-18
13 F766-C249 WH-18 164-C281 WH-18 3E3364 1552269 291-C100 BK-18 290-C16 BK-18 139-C277 RD-18 502-C253 OR-18 4 WH-16 HIGH 962-C380 OR-18 1 BK-16 200-C307 BK-18 200-C311 BK-18
2 AUTO 4 B 1 B B MOM1
14 129-C71 BU-18 G479-C192 WH-18 164-C280 WH-18 (C) ARC SUPPRESSOR 1 691-C107 GY-18 291-C100 BK-18 144-C194 PK-18 (B) HVAC BLOWER SPEED SELECT SW 501-C257 GN-18 5 YL-16 LOW 973-C160 BR-18 2 BK-16 200-C310 BK-18 200-C312 BK-18
219-9523 3 1 2 1 LOCK
15 199-C72 RD-18 G480-C169 GN-18 170-C86 RD-18 189-3158 2 131-C266 BR-18 320-C209 OR-18 147-C73 RD-18 500-C252 BR-18 6 BU-16 PARK 977-C162 YL-18 3 BK-16 4 961-C57 BR-18 3 2 962-C223 OR-18 2
16 306-C134 GN-18 G485-C55 BU-18 174-C2 RD-12 322-C39 GY-18 410-C242 WH-18 164-C231 WH-18 614-C298 PU-18 7 BR-16 WASH H730-C163 PK-18 4 BK-16
C 3
506-C10 PU-18 AUTO 1-4 614-C293 PU-18
614-C289 PU-18
3
614-C290 PU-18
C-C42 A C MOM
17 308-C74 YL-18 G486-C56 GN-18 199-C72 RD-18 403-C210 GN-18 518-C200 OR-18 200-C228 BK-14 614-C297 PU-18 8 UNUSED 5 614-C294 PU-18
CONN 31
200-C311 BK-18
D
18 P976-C77 BR-18 G746-C13 WH-18 200-C176 BK-14 TURN SIG DIODES C-C45 C-C34 410-C242 WH-18 537-C361 GN-18 201-C348 BK-18 8T9834 TWISTED 200-C302 BK-18 6 200-C307 BK-18 C-C61
3E3376 1552272 B HIGH 1 C-C59 D
19 G750-C161 BU-18 200-C175 BK-18 172-9200 518-C200 OR-18 105-C195 RD-18 538-C362 BR-18 201-C347 BK-18 + BATTERY 1 113-C245 OR-18 WIRES 200-C303 BK-18 515-C181 GY-14 (B) FRONT INTER WIPER WASHER SW 200-C306 BK-18 3E7996
2 3E7996
CONNECT TO CJ-C6 20 779-C50 WH-18 G755-C151 GY-18 201-C65 BK-18 1 606-C88 GY-18 537-C361 GN-18 108-C241 BU-14 633-C198 BU-18 GROUND 2 201-C104 BK-18 567-C178 WH-14 110-7886 (B) AUTO MANUAL SW C-C65
H766-C19 YL-18
614-C292 PU-18
614-C291 PU-18
200-C308 BK-18
200-C309 BK-18
3
ON THE CHASSIS AND 21 P931-C101 GN-18 G760-C156 WH-18 251-C67 BK-18 FUSE PANEL/ 2 538-C362 BR-18 538-C362 BR-18 113-C245 OR-18 646-C207 OR-18 518-C200 OR-18 UNUSED 3 185-6335 (B) BUCKET/FORK SELECT SW 3E7996
168-C68 GN-18
964-C36 BU-18
762-C23 YL-18
MED4
200-C313 BK-18
614-C94 PU-18
P976-C271 BR-18
22 ELECTRICAL INSTALLATION 3 ACTION ALARM
P976-C77 BR-18
ENGINE DIAGRAM G761-C158 YL-18 320-C209 OR-18 605-C90 YL-18 115-C221 PK-18 647-C236 GN-18 537-C361 GN-18 4 410-C242 WH-18 516-C182 GN-14 219-9526
779-C50 WH-18
5
FOR PART NUMBERS 23 G762-C159 BR-18 322-C39 GY-18 4 605-C90 YL-18 606-C88 GY-18 118-C202 GY-14 661-C233 GN-18 538-C362 BR-18 CAT DATA LINK + 5 944-C143 OR-18 567-C230 WH-14 6
SEE THE TITLE BLOCK 24 136-C75 GN-18 G763-C150 PU-18 403-C210 GN-18 608-C185 GN-14 118-C237 GY-18 662-C201 YL-18 633-C198 BU-18 DASH UNUSED 6 944-C143 OR-18 614-C297 PU-18 517-C183 BU-14
C LOW
25 G764-C140 PK-18 605-C90 YL-18 614-C92 PU-18 122-C240 RD-18 663-C197 GY-18 646-C207 OR-18 UNUSED 7 945-C137 BR-18 614-C296 PU-18
26 321-C148 BR-18 G766-C154 GN-18 606-C88 GY-18 C-C16 615-C219 YL-14 122-C225 RD-18 647-C236 GN-18 UNUSED 8 113-C245 OR-18 200-C303 BK-18
1552273 D
27 604-C78 OR-18 G767-C155 WH-18 608-C185 GN-14 633-C198 BU-18 124-C239 GN-14 944-C28 OR-18 661-C233 GN-18 FUEL LEVEL SENSOR 9 447-C64 PK-18 290-C16 BK-18 200-C304 BK-18
28 605-C79 YL-18 G768-C152 GN-18 614-C92 PU-18 GROUND 1 200-C214 BK-18 646-C207 OR-18 126-C21 PK-18 944-C143 OR-18 662-C201 YL-18 HYD TEMP SENSOR 10 442-C7 GY-18 291-C100 BK-18 C-C49
29 606-C80 GY-18 G850-C29 BU-18 615-C219 YL-14 (C) DIMMER CONTROL LIGHTS 2 614-C92 PU-18 647-C236 GN-18 126-C37 PK-18 944-C144 OR-18 663-C197 GY-18 UNUSED 11 403-C215 GN-18 3E7996
30 608-C81 GN-14 944-C330 OR-18 103-5526 + BATTERY 3 113-C262 OR-18 661-C233 GN-18 945-C17 BR-18 944-C28 OR-18 UNUSED 12 410-C242 WH-18
UENR2534-03 VOL 2 of 2
31 614-C82 PU-18 H730-C163 PK-18 944-C127 OR-18 SPEEDOMETER LAMP 4 662-C201 YL-18 662-C201 YL-18 130-C5 RD-18 945-C137 BR-18 945-C17 BR-18 ACTION LAMP 13 411-C243 PK-18 411-C243 PK-18
32 617-C83 BR-18 H795-C131 PK-18 944-C282 OR-18 TACHOMETER LAMP 5 661-C233 GN-18 663-C197 GY-18 131-C84 BR-18 945-C136 BR-18 951-C229 PK-18 CAT DATA LINK - 14 945-C137 BR-18 426-C85 BR-18
33 975-C167 WH-18 945-C128 BR-18 GAGE LAMP 6 663-C197 GY-18 132-C344 RD-18 951-C229 PK-18 A513-C187 PK-18 MODULE LOAD 15 C414-C244 BU-18 432-C6 PK-18 (B) SEC STR TEST SW
34 K933-C226 GN-18 945-C108 BR-18 951-C229 PK-18 133-C285 OR-18 A513-C187 PK-18 A541-C196 PU-18 UNUSED 16 442-C7 GY-18 219-9528
35 F766-C249 WH-18 K977-C113 PK-18 945-C364 BR-18 A275-C216 BK-18 133-C343 OR-18 A541-C196 PU-18 F846-C264 PU-18 UNUSED 17 443-C18 YL-18 (B) EMS MODE SELECT SW (B) RIDE CONTROL SW (B) NEUTRALIZER OVERRIDE SW A
36 762-C23 YL-18 A274-C275 BK-18 A513-C187 PK-18 136-C203 GN-18 E735-C284 PU-18 G836-C273 WH-18 OPERATOR SW INPUT 18 E735-C287 PU-18 447-C64 PK-18 220-8358 219-9531 219-9530
37 761-C60 GY-18 N939-C135 GN-18 A273-C119 BK-18 A541-C196 PU-18 138-C14 GN-18 F846-C264 PU-18 T901-C263 YL-18 FRONT AXLE OIL TEMP SW 19 G485-C55 BU-18 496-C9 WH-18 614-C294 PU-18 B
A A
38 964-C36 BU-18 E735-C284 PU-18 138-C43 GN-18 T902-C261 PK-18 BRK OIL PRESS 20 432-C6 PK-18 C413-C251 YL-18 614-C296 PU-18 614-C295 PU-18 2
39 REAR AXLE OIL TEMP SW A
P910-C166 BR-18 F846-C264 PU-18 139-C277 RD-18 G836-C273 WH-18 21 G486-C56 GN-18 C414-C244 BU-18 614-C295 PU-18 200-C306 BK-18 3
40 426-C85 BR-18 (C) REAR FLOODLAMP RELAY C-C29 142-C26 BU-18 T901-C263 YL-18 108-C241 BU-14 UNUSED 22 E455-C12 BR-18 200-C304 BK-18
B ON 1 B 1
P931-C101 GN-18 B
200-C305 BK-18
962-C324 OR-18
P976-C77 BR-18 3E-5239 9X1054 G836-C273 WH-18 144-C194 PK-18 T902-C261 PK-18 122-C240 RD-18 SERVICE 23 290-C16 BK-18 E707-C250 GN-18 200-C305 BK-18
2 3
5
30 1 T901-C263 YL-18 147-C73 RD-18 142-C26 BU-18 8 VOLT SENSOR SUPPLY 24 K933-C226 GN-18 E708-C247 PK-18 201-C205 BK-18 E735-C284 PU-18
3 2 MOM
134-C268 YL-14 6
P910-C166 BR-18
86 3 2 OFF 4
964-C36 BU-18
762-C23 YL-18
R974-C132 OR-18 5 647-C236 GN-18 T902-C261 PK-18 164-C231 WH-18 200-C97 BK-18 MODULE CLOCK 25 E708-C247 PK-18 G485-C55 BU-18
962-C379 OR-18
E702-C255 OR-18
MOM
(Dimensions: 39 inches x 28 inches)
C-C35 2 200-C99 BK-18 UNUSED MOM 5
720-C164 PU-18
200-C220 BK-18 168-C68 GN-18 26 G486-C56 GN-18
G766-C154 GN-18
136-C203 GN-18
C-C62
126-C37 PK-18
85
G767-C155 WH-18
727-C206 GN-18
6
962-C223 OR-18
1835785 X972-C153 GN-18 4 608-C185 GN-14 104-C260 YL-18 200-C212 BK-18 200-C204 BK-14 UNUSED 27 K933-C226 GN-18 C-C50
E735-C287 PU-18
962-C325 OR-18
87 3E7996
P976-C271 BR-18
P976-C77 BR-18
AUTO
1 130-C76 RD-18 115-C227 PK-18 TORQUE CONV OUTLET TEMP 28 443-C18 YL-18 3E7996 C-C64
779-C50 WH-18
X973-C157 BU-18
962-C278 OR-18
201-C104 BK-18
200-C313 BK-18
961-C57 BR-18
87a
168-C68 GN-18
E701-C256 PK-18
614-C94 PU-18
2 115-C103 PK-18 HYD OIL LEVEL
962-C324 OR-18
X974-C165 BR-18 200-C177 BK-18 IMPLEMENT POD 29 496-C9 WH-18 3E7996
3 326-C199 RD-18 120-C235 RD-18 200-C211 BK-18 ALTERNATOR R-TERMINAL 30 403-C215 GN-18 C-C60
4 450-C149 YL-18 121-C232 RD-12 200-C173 BK-18 201-C205 BK-18 UNUSED 31 3E7996
5 (C) FORWARD HORN RELAY C-C13 200-C214 BK-18 201-C347 BK-18 H766-C19 YL-18 XMSN FILTER BYPASS SW 32 426-C85 BR-18
6 135-C171 BU-18 135-C259 BU-18 3E-5239 9X1054 200-C220 BK-18 201-C348 BK-18 962-C320 OR-18 CLEAR 33 291-C100 BK-18
7 403-C123 GN-18 135-C238 BU-18 30 1 200-C213 BK-18 961-C57 BR-18 CLUSTER +V 34 E707-C250 GN-18
86 322-C39 GY-18
8 521-C124 YL-18 5 114-C42 RD-18 200-C172 BK-12 201-C65 BK-18 MODULE DATA 35 C413-C251 YL-18
9 522-C125 WH-18 320-C209 OR-18 2 320-C209 OR-18 201-C102 BK-18 201-C224 BK-18 UNUSED 36
10 85 4 104-C260 YL-18 UNUSED 201-C104 BK-18
320-C208 OR-18 87 200-C211 BK-18 201-C224 BK-18 201-C102 BK-18 37
11 320-C96 OR-18 115-C227 PK-18 290-C16 BK-18 UNUSED 38 E735-C287 PU-18
87a
CONN 32 12 150-C126 OR-18
13 944-C127 OR-18
115-C103 PK-18
120-C235 RD-18
291-C100 BK-18 A275-C216 BK-18
A274-C275 BK-18 113-C245 OR-18
HYD FILTER BYPASS SW
UNUSED
39
40
E455-C12 BR-18
14 945-C128 BR-18 403-C123 GN-18 403-C215 GN-18 (C) FORWARD CAB FLOODLAMP RELAY C-C5 121-C232 RD-12 410-C242 WH-18 A273-C119 BK-18 118-C202 GY-14
3E-5239 9X1054 (B) EMS III ECM
CONNECTS TO CH-C1 15 A307-C129 GY-18 403-C210 GN-18 518-C200 OR-18 122-C225 RD-18 154-7443 JUMPER WIRE AND TWO POSITION SWITCH INSTALLED
30
200-C276 BK-18
200-C316 BK-18
ON THE CHASSIS AND 16 A982-C130 BR-18 1 127-C267 OR-14 537-C361 GN-18 251-C67 BK-18 251-C62 BK-18 124-C239 GN-14 ON IT62 MACHINES WITH RIDE CONTROL
ENGINE DIAGRAM 17 H795-C131 PK-18 86 5
605-C79 YL-18 605-C90 YL-18 646-C207 OR-18 104-C222 YL-18 538-C362 BR-18 126-C37 PK-18 TO INSTALL THE JUMPER WIRE REMOVE
FOR PART NUMBERS 18 R974-C132 OR-18 605-C91 YL-18 2 200-C212 BK-18 106-C3 WH-18 633-C198 BU-18 136-C203 GN-18 G766 GN-18 FROM POSTION 2 OF THE
SEE THE TITLE BLOCK 19 85 4 615-C219 YL-14 SWITCH CONNECTOR AND 962 OR-18
87 115-C221 PK-18 646-C207 OR-18 138-C43 GN-18
20
21 430-C191 BU-18
606-C80 GY-18 606-C88 GY-18
606-C89 GY-18
87a 118-C237 GY-18
118-C202 GY-14
647-C236 GN-18
661-C233 GN-18
(C) CAB GROUND 1 138-C14 GN-18
168-C68 GN-18
PANEL B
UPPER CAB
CONN 39 FROM POSITION 3 OF THE SWITCH CONNECTOR
INSTALL THE JUMPER BETWEEN
22 G479-C192 WH-18 118-C190 GY-18 662-C201 YL-18 200-C276 BK-18 N-C1 N-C4 C-C41 C-C40 G766 GN-18 AND 962 OR-18 AND
23 614-C98 PU-18 174-C2 RD-12 122-C225 RD-18 663-C197 GY-18 200-C313 BK-18 200-C314 BK-18 7X6222 3E5179 3E5179 1552252 INSULATE WITH ELECTRICAL TAPE
24 443-C18 YL-18 614-C82 PU-18 614-C94 PU-18 UNSWITCHED BUS 122-C240 RD-18 200-C314 BK-18 200-C315 BK-18 LIFT POS SENS 20 C530-N9 BU-18 138-N5 GN-18 1 1 138-C43 GN-18 AA-JUMPER BK-18
25 614-C92 PU-18 123-C95 WH-18 944-C143 OR-18 200-C276 BK-18 200-C313 BK-18 LIFT PRESS SENS 13 C529-N8 GY-18 200-N4 BK-18 2 2 200-C315 BK-18
26 614-C93 PU-18 122-C240 RD-18
32 1 31
126-C37 PK-18 944-C28 OR-18 200-C315 BK-18 201-C205 BK-18 GROUND 2 251-N6 BK-18 251-N6 BK-18 3 3 251-C62 BK-18
10A 10A 105-C246 RD-18 (B) RIDE CONTROL SW IT62
27 G850-C29 BU-18 122-C225 RD-18 DOME LAMPS KEY START SW/MSS 105-C195 RD-18 126-C21 PK-18 944-C144 OR-18 200-C97 BK-18 251-C62 BK-18 CAT DATA LINK + 19 944-N1 OR-18 138-N11 GN-18 4 4 138-C14 GN-18 223-8981 (B) QUICK COUPLER ALARM
28 104-C222 YL-18 615-C217 YL-14 945-C137 BR-18 200-C173 BK-18 200-C204 BK-14 290-C16 BK-18 CAT DATA LINK - 15 945-N2 BR-18 C529-N8 GY-18 5 5 C529-C48 GY-18 C-C7 C-C19
29 30 29
114-C41 RD-18 200-C175 BK-18 UNUSED 16 6 6 1552269 3E-3364 132-1829
170-C86 RD-18 615-C218 YL-18 120-C235 RD-18 10A 10A 130-C5 RD-18 945-C17 BR-18 291-C100 BK-18 C530-N9 BU-18 C530-C49 BU-18
30 A274-C275 BK-18 615-C219 YL-14 VOLTAGE CONVERTER MEMORY (STANDARD) HORN 114-C42 RD-18 130-C76 RD-18 945-C136 BR-18 200-C176 BK-14 410-C242 WH-18 +24V (IN) 1 138-N5GN-18 614-N3 PU-18 7 7 614-C300 PU-18 P976-C271 BR-18 1 BK-18
OFF1 2
31 945-C364 BR-18 139-C277 RD-18 951-C229 PK-18 200-C172 BK-12 944-C143 OR-18 UNUSED 24 138-N11 GN-18 944-N1 OR-18 8 8 944-C144 OR-18 2 200-C274 BK-18 BK-18
28 27 N-C3
32 944-C330 OR-18 962-C58 OR-18 130-C76 RD-18 10A 10A 199-C72 RD-18 144-C194 PK-18 A275-C216 BK-18 200-C211 BK-18 944-C144 OR-18 UNUSED 18 945-N2 BR-18 9 9 945-C136 BR-18 3
944-C144 OR-18
945-C136 BR-18
3E5136
138-C43 GN-18
138-C14 GN-18
33 962-C44 OR-18 130-C5 RD-18 A513-C187 PK-18 200-C214 BK-18 945-C137 BR-18 UNUSED 12 10 10 CONNECT TO
C530-C49 BU-18
150-C126 OR-18 WIRES IN THE FOLLOWING
C529-C48 GY-18
124-C239 GN-14
200-C315 BK-18
STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS)
614-C300 PU-18
E702-C255 OR-18
201-C205 BK-18
HOOD ACTUATOR
4
E707-C250 GN-18
K933-C226 GN-18
X972-C153 GN-18
251-C62 BK-18
X973-C157 BU-18
X974-C165 BR-18
P910-C166 BR-18
G767-C155 WH-18
A525-C258 GN-18
H730-C163 PK-18
G766-C154 GN-18
E735-C284 PU-18
516-C182 GN-14
C413-C251 YL-18
A523-C186 PU-18
A524-C188 BR-18
E701-C256 PK-18
962-C278 OR-18
521-C124 YL-18
C414-C244 BU-18
200-C316 BK-18
34 962-C368 OR-18 200-C212 BK-18 UNUSED 5 E 11 11
E708-C247 PK-18
A541-C196 PU-18 945-C136 BR-18 962-C278 OR-18 AND CONNECT TO G766-C154 GN-18 GROUPS SHALL BE TWISTED:
410-C242 WH-18
168-C68 GN-18
426-C85 BR-18
944-C143 OR-18
962-C380 OR-18
962-C223 OR-18
136-C203 GN-18
962-C379 OR-18
P976-C77 BR-18
762-C23 YL-18
447-C64 PK-18
G486-C56 GN-18
501-C257 GN-18
503-C180 BR-18
505-C170 BU-18
720-C164 PU-18
945-C137 BR-18
517-C183 BU-14
H766-C19 YL-18
G485-C55 BU-18
200-C314 BK-18
200-C313 BK-18
200-C276 BK-18
500-C252 BR-18
977-C162 YL-18
515-C181 GY-14
E455-C12 BR-18
113-C245 OR-18
504-C179 YL-18
118-C322 GY-18
118-C342 GY-18
118-C323 GY-18
291-C100 BK-18
779-C50 WH-18
973-C160 BR-18
964-C36 BU-18
5
168-C68 GN-18
614-C94 PU-18
961-C57 BR-18
403-C215 GN-18
290-C16 BK-18
126-C37 PK-18
502-C253 OR-18
118-C357 GY-18
727-C206 GN-18
26 25
411-C243 PK-18
200-C316 BK-18
507-C11 WH-18
35 962-C31 OR-18 139-C277 RD-18 147-C73 RD-18 E735-C284 PU-18 200-C213 BK-18 E735-C284 PU-18 TX OUT 9 818-N12 BR-18 D CUSTOMER 12 12 962-C325 OR-18 ONE TWIST PER 25 MM.
506-C10 PU-18
10A 10A
443-C18 YL-18
496-C9 WH-18
432-C6 PK-18
442-C7 GY-18
36 200-C220 BK-18 UNUSED 3 A DATA 6
962-C4 OR-18 962-C30 OR-18 LH TAIL AND CLEARANCE LAMPS ECAP 200-C99 BK-18 WIRE GROUP WIRE NAME
37 962-C120 OR-18 962-C59 OR-18 G836-C273 WH-18 200-C177 BK-18 200-C228 BK-14 RX IN 4 819-N13 GY-18 C CONNECTION AUTO
TWISTED WIRE 38 975-C53 WH-18 121-C232 RD-12
24
20A 10A
23
170-C86 RD-18 200-C176 BK-14 F846-C264 PU-18 GROUND 8 250-N14 BK-18 B A TW1 944-A3
39 975-C167 WH-18 975-C22 WH-18 VOLTAGE CONVERTER MEMORY (ATTACHMENT) PRODUCT LINK 200-C175 BK-18 T901-C263 YL-18 UNUSED 10 A TW1 945-A4
40 975-C121 WH-18 975-C27 WH-18
975-C46 WH-18
22
10A 10A
21
132-C344 RD-18
201-C65 BK-18
251-C67 BK-18
T902-C261 PK-18
(C) CAB GROUND 2
UNUSED
UNUSED
11
22
CONN 38 C TW1 944-C145
UNUSED 6 C TW1 945-C138
975-C70 WH-18 SPARE CENTER DASH INDICATOR PANEL A273-C119 BK-18
975-C54 WH-18 A274-C275 BK-18 UNUSED 23 C TW2 T901-C263
G948-C265 BR-18 G948-C25 BR-18 115-C227 PK-18 138-C14 GN-18 200-C175 BK-18 UNUSED 17 C TW2 T902-C261
20 19
G948-C168 BR-18 115-C103 PK-18 10A 10A 138-C20 GN-18 200-C176 BK-14 GROUND 21 251-N15 BK-18 TWISTED C TW3 944-C127
962-C380 OR-18
962-C223 OR-18
118-C342 GY-18
118-C323 GY-18
118-C357 GY-18
118-C322 GY-18
+24V SUPPLY 7
962-C379 OR-18
115-C221 PK-18 VOLTAGE CONVERT0R/24V RADIO PAYLOAD CONTROL SYSTEM 138-C43 GN-18 201-C65 BK-18 188-N16 WH-18 WIRES
118-C202 GY-14 251-C67 BK-18 KEYPAD DATA 14 E955-N17 OR-18 C TW3 945-C128
18 17
118-C237 GY-18 10A 10A 113-C245 OR-18 A273-C119 BK-18 (38) PCS ECM C TW4 944-C144
118-C190 GY-18 FRONT/REAR WIPER/WASH EMS ECM/(QUAD GAGE/SPD/TACH BACKLIGHTS) 113-C262 OR-18 A274-C275 BK-18 165-4077 C TW4 945-C136
G767-C155 WH-18
E701-C256 PK-18
N-C2
251-C62 BK-18
X972-C153 GN-18
A525-C258 GN-18
E707-C250 GN-18
K933-C226 GN-18
503-C180 BR-18
505-C170 BU-18
164-C231 WH-18
C414-C244 BU-18
200-C313 BK-18
200-C314 BK-18
200-C315 BK-18
H730-C163 PK-18
P910-C166 BR-18
X973-C157 BU-18
E708-C247 PK-18
504-C179 YL-18
C413-C251 YL-18
G766-C154 GN-18
G486-C56 GN-18
410-C242 WH-18
G485-C55 BU-18
C530-C49 BU-18
124-C239 GN-14
136-C203 GN-18
501-C257 GN-18
502-C253 OR-18
727-C206 GN-18
944-C143 OR-18
944-C144 OR-18
E702-C255 OR-18
500-C252 BR-18
945-C136 BR-18
945-C137 BR-18
973-C160 BR-18
113-C245 OR-18
H766-C19 YL-18
200-C276 BK-18
291-C100 BK-18
A523-C186 PU-18
A524-C188 BR-18
X974-C165 BR-18
411-C243 PK-18
521-C124 YL-18
977-C162 YL-18
16 15 C TW5 944-C143
507-C11 WH-18
138-C14 GN-18
138-C43 GN-18
168-C68 GN-18
E735-C284 PU-18
1552267
426-C85 BR-18
506-C10 PU-18
964-C36 BU-18
126-C37 PK-18
290-C16 BK-18
403-C215 GN-18
516-C182 GN-14
E455-C12 BR-18
P976-C77 BR-18
C529-C48 GY-18
762-C23 YL-18
517-C183 BU-14
720-C164 PU-18
201-C205 BK-18
515-C181 GY-14
10A 10A 164-C281 WH-18
447-C64 PK-18
779-C50 WH-18
432-C6 PK-18
443-C18 YL-18
442-C7 GY-18
496-C9 WH-18
614-C94 PU-18
961-C57 BR-18
SPARE TRANSMISSION ECM/LH BRAKE PEDAL SENSOR 164-C280 WH-18 +V DISPLAY A 188-N16 WH-18 511-C254 BR-18 + RH REAR SPEAKER C TW5 945-C137
133-C343 OR-18 GROUND B 251-N15 BK-18 512-C248 GN-18 - 6T-7695
14 13 C TW6 E900-C114
106-C3 WH-18 10A 10A 133-C285 OR-18 DATA C E955-N17 OR-18 200-C106 BK-18
LH/RH DASH INDICATOR PANELS RH DOME LAMP 200-C105 BK-18 C TW6 E901-C112
LIFT POS SENSOR
C-C18 3E-6389 200-C111 BK-12 C TW7 E906-C116
118-C202 GY-14
962-C30 OR-18
962-C320 OR-18
104-C222 YL-18
12
10A 10A
11
131-C266 BR-18 PANEL LAMP 1552267
(38) PCS KEYPAD C TW7 E907-C118
104-C260 YL-18 MSS/PRODUCT LINK TURN SIGNALS/(FWD/REAR FLOOD RELAYS) 131-C84 BR-18 7N-5876 122-C225 RD-18 A RD-16
149-3253 C WH-16 C TW8 944-C330
10 9 200-C105 BK-18 B BK-16 C TW8 945-C364
144-C194 PK-18 10A 15A 127-C267 OR-14 (41)
30 Page,
BEACON FRONT CAB FLOODLAMPS N-C5 UPPER CAB GROUND C TW9 E908-C117
3T3158 614-N3 PU-18 200-C105 BK-18 C TW9 E909-C115
8 7 200-C111 BK-12
150-C126 OR-18 10A 10A 136-C203 GN-18 200-N4 BK-18
ENGINE ECM ADEMIII SECONDARY STEERING 136-C75 GN-18 200-C106 BK-18 C TW10 944-C282
C TW10 945-C108
6 5
123-C95 WH-18 10A 15A 134-C268 YL-14 C TW11 944-C28
AXLE OIL COOLERS REAR CAB/REAR MACHINE FLOODLAMPS
C TW11 945-C17
4 3 EH TW1 944-EH5
168-C68 GN-18 10A 10A 129-C71 BU-18
200-C106 BK-18
122-C225 RD-18
E702-C255 OR-18
E707-C250 GN-18
C414-C244 BU-18
E735-C284 PU-18
200-C111 BK-12
E701-C256 PK-18
E708-C247 PK-18
C413-C251 YL-18
G767-C155 WH-18
G766-C154 GN-18
410-C242 WH-18
A525-C258 GN-18
K933-C226 GN-18
X972-C153 GN-18
124-C239 GN-14
944-C144 OR-18
944-C143 OR-18
962-C320 OR-18
A523-C186 PU-18
A524-C188 BR-18
H730-C163 PK-18
P910-C166 BR-18
X973-C157 BU-18
X974-C165 BR-18
EH TW1 945-EH4
501-C257 GN-18
502-C253 OR-18
ETHER INJECTION
945-C136 BR-18
945-C137 BR-18
113-C245 OR-18
500-C252 BR-18
291-C100 BK-18
200-C276 BK-18
200-C315 BK-18
200-C314 BK-18
200-C313 BK-18
201-C205 BK-18
QUICK COUPLER
411-C243 PK-18
118-C202 GY-14
G486-C56 GN-18
G485-C55 BU-18
C530-C49 BU-18
138-C14 GN-18
138-C43 GN-18
168-C68 GN-18
403-C215 GN-18
516-C182 GN-14
727-C206 GN-18
E455-C12 BR-18
P976-C77 BR-18
C529-C48 GY-18
961-C57 BR-18
503-C180 BR-18
505-C170 BU-18
517-C183 BU-14
720-C164 PU-18
973-C160 BR-18
126-C37 PK-18
251-C62 BK-18
290-C16 BK-18
515-C181 GY-14
504-C179 YL-18
977-C162 YL-18
521-C124 YL-18
779-C50 WH-18
H766-C19 YL-18
507-C11 WH-18
962-C30 OR-18
426-C85 BR-18
506-C10 PU-18
614-C94 PU-18
964-C36 BU-18
447-C64 PK-18
443-C18 YL-18
762-C23 YL-18
496-C9 WH-18
136-C203 GN-18
432-C6 PK-18
442-C7 GY-18
512-C248 GN-18
511-C254 BR-18
200-C111 BK-12
200-C106 BK-18
122-C225 RD-18
2 1 EH TW2 T901-EH8
126-C21 PK-18 10A 10A 142-C26 BU-18
126-C37 PK-18 NEUTRAL OVERRIDE/GEAR SELECT 4TH FUNCTION/GRAPPLE
HARNESS ASSEMBLIES EH TW2 T902-EH7
IDENT PART NUMBER CHG LOC NOTE EH TW3 T901-EH12
SWITCHED BUS
C-C30 A 197-4845 00 F-3 SERVICE TOOL EH TW3 T902-EH13
(C) FUSE BLOCK 1886253 C 265-3290 00 G-18 MAIN CAB N TW1 944-N1
CALLOUT FORMAT IF APPLICABLE FUSE PART NUMBERS 112-C1 PU-4
E
F
228-6088
192-2823
00
00
G-7
L-14
IMPLEMENT POD (IT62GII)
HVAC
N TW1 945-N2
10 AMP (9W-1442) G 228-6087 00 G-9 IMPLEMENT POD
15 AMP (9W-1441) 112-C269 PU-14 15A 108-C241 BU-14 N 188-1421 02 B-10 PAYLOAD CONTROL SYSTEM (ATTACHMENT)
Callout Number Component 20 AMP (9W-1446) (C) SEAT BREAKER (ATCH)
CHASSIS, TRANSMISSION ECM T 146-1892 01 G-2 LH PEDAL STOP LAMP SWITCH
(Machine Location from (52) VALVE GP - CONTROL Name
6T-3643
HVAC UNIT, UPPER CAB W
AY
121-8039
154-4563
01
01
G-2
H-3
DIMMER SWITCH (JAPAN)
TURN SIGNAL SWITCH
Component Locations Table) FUSE PANEL/ELECTRICAL
138-1234 Part Number 112-C270 PU-14 15A 124-C239 GN-14 INSTALLATION AND CAB GROUND
EH
EJ
223-3913
187-5409
00
01
E-15
F-14
MACHINE SECURITY SYSTEM (ATTACHMENT)
20 AMP VOLTAGE CONVERTER (ATTACHMENT)
(C) HVAC BREAKER WIRE ASSEMBLIES
6T-3643 DASH
AA 174-1965 01 D-4 IT62 RIDE CONTROL SWITCH JUMPER
SYMBOL DESCRIPTION ABBREV COLOR FUSE PANEL/ELECTRICAL INSTALLATION WIRE GROUP COLOR DESCRIPTIONS CC
EE
X
159-4580
159-4580
121-8038
00 D-4
00 D-4
02 H-2
KICKOUT ON/OFF SWITCH JUMPER
BUCKET/FORK SELECT SWITCH JUMPER
DIMMER SWITCH JUMPER
CIRCUIT CONNECTED RD RED
GROUND CIRCUIT
WH WHITE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF DASHED FONT INDICATES AN ATTACHMENT COMPONENT
CIRCUIT NOT CONNECTED OR HARNESS
OR ORANGE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON COMPONENTS IN THE FOLLOWING SYSTEMS
ELECTRICAL CONNECTION TO ARE NOT OFFERED WITH OROPS CABS:
MACHINE STRUCTURE VOLTAGE CONVERTER OUTPUT CIRCUIT HVAC, RADIO READY, WINDSHIELD WIPER AND WASHER
YL YELLOW
INTERNAL ELECTRICAL CONNECTION STARTING CIRCUIT
TO SURFACE OF COMPONENT PK PINK START AID CIRCUIT
CONNECTOR BK BLACK TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT THIS SCHEMATIC IS FOR THE 966G AND 972G SERIES II WHEEL LOADER ELECTRICAL SYSTEM
MONITOR CIRCUIT
H# CIRCUIT GROUPING DESIGNATION
GY GRAY
MACHINE SECURITY CONTROL CIRCUIT VOLUME 2 of 2: CAB (PILOT HYDRAULICS AND HMU STEERING)
PU PURPLE ENGINE CONTROL CIRCUIT Do not operate or work on this product unless you have
ATCH WIRE, CABLE, COMPONENT
BR BROWN HEATER AND AIR CONDITIONER CIRCUIT
read and understood the instruction and warnings in the MEDIA NUMBER: UENR2534-03
relevant Operation and Maintenance Manuals and
/ SPLICE
GN GREEN
TURN SIGNAL / WIPER WASHER CIRCUIT
relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 180-7893, CHANGE: 02, VERSION: -
PAYLOAD CONTROL CIRCUIT
BLADE, SPADE, RING OR SCREW
BU BLUE
tions or heed the warnings could result in injury or Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
TERMINAL CAT DATA LINK death. Proper care is your responsibility. in neutral and with parking brake set.
OTHER COLOR DESCRIPTIONS Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
HIGHWAYS Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
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