Volvo
Volvo
I BODY
INSTRUMENT PANEL
SECTION IP B
E
CONTENTS
PRECAUTIONS .......................................................... 2 TRUNK .................................................................. 6 F
Precautions for Supplemental Restraint System SUNROOF/HEADLINING ..................................... 6
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- OVERHEAD CONSOLE (FRONT AND REAR)..... 6
SIONER” .................................................................. 2 SEATS ................................................................... 7 G
Precautions for SRS “AIR BAG” and “SEAT BELT UNDERHOOD ....................................................... 7
PRE-TENSIONER” Service ..................................... 2 Diagnostic Worksheet ............................................... 8
PREPARATION ........................................................... 3 INSTRUMENT PANEL ASSEMBLY ......................... 10
H
Commercial Service Tools ........................................ 3 Removal and Installation ........................................ 10
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 4 INSTRUMENT PANEL ........................................ 10
Work Flow ................................................................ 4 CLUSTER LID C ................................................. 11
CUSTOMER INTERVIEW ..................................... 4 CLUSTER LID D ................................................. 12 IP
DUPLICATE THE NOISE AND TEST DRIVE ....... 5 LOWER INSTRUMENT PANEL LH ..................... 13
CHECK RELATED SERVICE BULLETINS ........... 5 COMBINATION METER ...................................... 13
LOCATE THE NOISE AND IDENTIFY THE A/T CONTROL FINISHER (A/T) .......................... 14 J
ROOT CAUSE ...................................................... 5 CONSOLE BOOT M/T ........................................ 14
REPAIR THE CAUSE ........................................... 5 LOWER INSTRUMENTPANELRH AND GLOVE
CONFIRM THE REPAIR ....................................... 5 BOX ..................................................................... 15
K
Generic Squeak and Rattle Troubleshooting ........... 5 CENTER CONSOLE ........................................... 16
INSTRUMENT PANEL .......................................... 5 Disassembly and Assembly .................................... 17
CENTER CONSOLE ............................................. 6 CENTER CONSOLE ........................................... 17
DOORS ................................................................. 6 L
IP-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” BIS0008O
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service
BIS0008P
● Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
● Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
● The air bag diagnosis sensor unit must always be installed with the arrow marks “⇐” pointing toward the
front of the vehicle for proper operation. Also check the air bag diagnosis sensor unit for cracks, deformi-
ties or rust before installation and replace as required.
● The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
● Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad
side facing upward and seat mounted front side air bag module standing with the stud bolt side facing
down.
● Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
● After air bag inflates, the front instrument panel assembly should be replaced if damaged.
IP-2
PREPARATION
PREPARATION PFP:00002
A
Commercial Service Tools BIS0008Q
SIIA0995E D
Power Tool Loosening bolts and nuts
F
PBIC0191E
IP
IP-3
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SBT842
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to IP-8, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
● The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
● If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
● After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
● Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
● Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
● Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
● Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
● Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
● Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
● Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
● Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
● Weather conditions, especially humidity and temperature, may have a great effect on noise level.
IP-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
IP-5
SQUEAK AND RATTLE TROUBLE DIAGNOSES
IP-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when A
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include: B
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket C
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area. D
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment. E
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall F
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
G
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best H
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
IP
IP-7
SQUEAK AND RATTLE TROUBLE DIAGNOSES
LIWA0276E
IP-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
IP
SBT844
IP-9
INSTRUMENT PANEL ASSEMBLY
INSTRUMENT PANEL
Removal
MIIB9077E
1. Display unit bracket RH/LH 2. Cluster lid A 3. Front passenger air bag module
4. Speaker grille RH/LH 5. Instrument panel 6. Instrument side finisher
7. Side ventilator grille RH/LH 8. Upper glove box 9. Upper glove box door
10. Lower glove box damper assembly 11. Lower instrument panel RH 12. Fuse block cover
13. Lower glove box assembly 14. Lower glove box latch assembly 15. Cluster lid D
16. Audio unit 17. NAVI/Audio control panel 18. NAVI control unit
19. Display unit 20. Storage tray 21. Cluster lid C
22. Center ventilator grille RH/LH 23. Steering column cover (lower) 24. Steering column cover (upper)
IP-10
INSTRUMENT PANEL ASSEMBLY
25. Steering lock escutcheon 26. Combination meter 27. GPS antenna
28. Lower instrument panel LH 29. Instrument inner cover protector 30. Optical sensor A
Installation G
Installation is in the reverse order of removal.
CLUSTER LID C
H
Removal - without NAVI
IP
M
MIIB9078E
1. Remove A/T control finisher, or console boot M/T. Refer to IP-14, "A/T CONTROL FINISHER (A/T)" or IP-
14, "CONSOLE BOOT M/T" .
2. Remove storage tray assembly, then remove cluster lid C screw.
3. Pull cluster lid C rearward to release clips.
4. Disconnect electrical connectors and remove cluster lid C.
Installation - without NAVI
Installation is in the reverse order of removal.
IP-11
INSTRUMENT PANEL ASSEMBLY
MIIB9079E
1. Remove A/T control finisher, or console boot M/T. Refer to IP-14, "A/T CONTROL FINISHER (A/T)" , or
Refer to IP-14, "CONSOLE BOOT M/T" .
2. Pull cluster lid C rearward to release clips.
3. Disconnect electrical connectors and remove cluster lid C.
Installation - with NAVI
Installation is in the reverse order of removal.
CLUSTER LID D
Removal
MIIB9080E
1. Remove A/T control finisher, or console boot M/T. Refer to IP-14, "A/T CONTROL FINISHER (A/T)" or IP-
14, "CONSOLE BOOT M/T" .
2. Remove lower instrument panel LH. Refer to IP-13, "LOWER INSTRUMENT PANEL LH" .
3. Remove lower instrument panel RH, and glove box. Refer to IP-15, "LOWER INSTRUMENT PANEL RH
AND GLOVE BOX" .
4. Remove cluster lid C. Refer to IP-11, "CLUSTER LID C" .
5. Disconnect the electrical connectors and remove cluster lid D.
IP-12
INSTRUMENT PANEL ASSEMBLY
Installation
Installation is in the reverse order of removal. A
MIIB9081E F
Installation
Installation is in the reverse order of removal.
G
COMBINATION METER
Removal
1. Disconnect the negative battery cable. Refer to IP-2, "Precautions for SRS “AIR BAG” and “SEAT BELT H
PRE-TENSIONER” Service" .
2. Remove the lower instrument panel LH. Refer to IP-13, "LOWER INSTRUMENT PANEL LH" .
3. Remove front upper pillar finisher. Refer to EI-30, "FRONT PILLAR UPPER FINISHER" . IP
4. Remove Instrument side finisher.
5. Remove screws fixing steering column covers, then remove steering cover, upper and lower.
6. Remove screws fixing cluster lid A, then remove cluster lid A. J
7. Remove screws and remove the combination meter assembly.
● Disconnect electrical connectors.
K
MIIB9082E
Installation
Installation is in the reverse order of removal.
IP-13
INSTRUMENT PANEL ASSEMBLY
MIIB9116E
Installation
Installation is in the reverse order of removal.
CONSOLE BOOT M/T
1. Remove cup holder finisher.
2. Remove control lever knob.
3. Pull up to release clips and remove console boot.
● Disconnect harnesses.
Installation
Installation is in the reverse order of removal.
IP-14
INSTRUMENT PANEL ASSEMBLY
IP
MIIB9111E
1. Glove box upper 2. Glove box upper door 3. Lower instrument panel RH K
4. Fuse block cover 5. Glove box lower latch cover 6. Glove box lower
7. Glove box lower latch assembly 8. Damper hook 9. Glove box lower damper
L
1. Remove lower glove box lower screws.
2. Remove lower dash side finisher. Refer to EI-30, "Removal" .
3. Remove lower front pillar finisher. Refer to EI-30, "Removal" . M
4. Remove lower glove box side screw.
5. Remove lower glove box upper screws, then remove lower instrument panel RH and glove box (lower) as
an assembly.
6. Using power tool, remove screws and lower glove box latch cover.
7. Remove latch screws and latch.
8. Remove screws and glove box damper.
Installation - lower glove box
Installation is in the reverse order of removal.
NOTE:
Upper glove box assembly must be installed prior to lower glove box assembly.
Removal - upper glove box
1. Remove lower glove box assembly. Refer to IP-15, "LOWER INSTRUMENT PANEL RH AND GLOVE
BOX" .
2. Remove screws and upper glove box assembly.
IP-15
INSTRUMENT PANEL ASSEMBLY
MIIB9112E
IP-16
INSTRUMENT PANEL ASSEMBLY
CENTER CONSOLE A
IP
MIIB9113E
1. Cup holder assembly 2. Ash tray 3. Center console bin and reinforcement K
4. Center console lid 5. Hinge 6. Ventilator assembly
7. Rear cup holder assembly 8. Rear finisher assembly 9. Bracket wire harness
10. Bracket DVD 11. Console assembly rear base 12. Bracket L
13. Center console finisher 14. Console assembly front base 15. A/T finisher
16. A/T control finisher (A/T) 17. Console boot (M/T) 18. Switch assembly
19. Switch finisher 20. CD changer door 21. Console bin M
22. Center console duct 23. Rear console duct 24. Switch
Disassembly
1. Remove the center console. Refer to IP-16, "CENTER CONSOLE" .
2. Remove front cup holder insert and assembly.
3. Remove latch from console lid.
4. Remove hinge from console lid. Remove console lid.
5. Remove console bin and reinforcement assembly.
● Disconnect electrical harness from DVD player, if equipped.
IP-17
INSTRUMENT PANEL ASSEMBLY
Assembly
Assembly is in the reverse order of disassembly.
IP-18