K0059020020 Electrical System
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petervdmolenK0059020020 Electrical System
Uploaded by
petervdmolenService
Workshop Manual
Passat 2006 ➤
Passat Variant 2006 ➤
Electrical system
Edition 10.2013
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Service Department. Technical Information
Service
List of Workshop Manual Repair Groups
Repair Group
27 - Starter, current supply, CCS
90 - Gauges, instruments
92 - Windscreen wash/wipe system
94 - Lights, bulbs, switches - exterior
96 - Lights, bulbs, switches - interior
97 - Wiring
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Technical information should always be available to the foremen and mechanics, because their
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careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
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All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2015 Volkswagen AG, Wolfsburg K0059020020
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Contents
27 - Starter, current supply, CCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Fundamentals for batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Types of battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Warning notices and safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Battery terminal connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Checking battery . . . . . . . .e.n .AG . .. V.o.lk.sw
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3 Charging battery . .y.Vo. . . . . . . . . . . . . . . . . . . . . . .no. t.g.u . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4 Disconnectinghand ise reconnecting battery . . . . . . . . . . . .an.te. . . . . . . . . . . . . . . . . . . . . . . . . 4
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4.1 Disconnecting au and connecting battery, vehicles with battery inr acengine compartment . . . . 4
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4.2 Disconnecting and reconnecting battery, vehicles with additional battery in luggage
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compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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4.3 Disconnecting and reconnecting battery, vehicles with battery in luggage compartment . . 8
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5 Removing and installing battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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5.1 Petrol engine vehicles with battery installed in engine compartment . . . . . . . . . . . . . . . . . . 11
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5.2 Diesel engine vehicles with battery installed in engine compartment . . . . . . . . . . . . . . . . 12
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5.3 Vehicles with an additional battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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5.4 Vehicles with battery in luggage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6 Specified torques: battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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6.1 Specified torques: battery in engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.2 Specified torques: additional battery/battery in luggage compartment . . . . . . . . . . . . . . . . 21
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7 Pyrotechnic battery isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.1 Fitting location overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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7.2 Safety precautions when working on pyrotechnical battery isolator . . . . . . . . . . . . . . . . . . 23
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7.3 Disposal of pyrotechnical battery isolation units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a 23
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7.4 Removing and installing pyrotechnical battery isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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8 Specified torques: pyrotechnic battery isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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8.1 Specified torques: main fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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9 Jump start point with suppression filter C24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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9.1 Fitting location overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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9.2 Removing and installing jump start point with suppression filter C24 . . . . . . . . . . . . . . . . 27
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10 Specified torques: jump start point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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11 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
11.1 Checking starter B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
11.2 Removing and installing starter, automatic gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
11.3 Removing and installing starter, dual clutch gearbox (DSG) . . . . . . . . . . . . . . . . . . . . . . . . 38
11.4 Removing and installing starter, manual gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
12 Specified torques: starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
13 Starter, vehicles with 1.8 l TSI engine and manual gearbox . . . . . . . . . . . . . . . . . . . . . . . . 66
13.1 Assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
13.2 Removing and installing starter, vehicles with 1.8 l TSI engine and manual gearbox . . . . 67
14 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
14.1 Securing B+ (battery positive) wire to alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
14.2 Checking poly V-belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
14.3 Checking alternator C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
14.4 Alternator, 1.4 l TSI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
14.5 Alternator, 1.8 l TSI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
14.6 Alternator, 1.6 l injection engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
14.7 Alternator, 1.6 l FSI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
14.8 Alternator, 2.0 l FSI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
14.9 Alternator, 2.0 l FSI turbocharged engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Contents i
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.10 Alternator, 3.6 l FSI engine and 3.2 l injection engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
14.11 Alternator, 1.6 l TDI engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
14.12 Alternator, 1.9 l and 2.0 l TDI engine (2 valves per cylinder) . . . . . . . . . . . . . . . . . . . . . . . . 112
14.13 Alternator, 2.0 l TDI engine (4 valves per cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
14.14 Alternator, 2.0 l TDI common rail injection engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
14.15 Removing and installing poly V-belt pulley on alternator . . . . . . . . . . . . . . . . . . . . . . . . . . 127
14.16 Voltage regulator for alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
15 Specified torques: alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
15.1 General specified torques for all vehicles . . . . e.n.A.G.. V. o. lk. s.w.ag. e.n.A.G. . . . . . . . . . . . . . . . . . . . . 134
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15.2 1.6 l injection engine and 2.0 l FSI engine Vol . . . . . . . . . . . . . . . . . . . . . .ot.g.u . . . . . . . . . . . . . .
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15.4 3.6 l FSI engine and 3.2 l injection ho
aut engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .or.a . . . . . . . . 136
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15.5 1.9 l and 2.0 l TDI engine . . s.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
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16 Cruise control system (CCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
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16.1 Activating and deactivating cruise control system (CCS) . . . . . . . . . . . . . . . . . . . . . . . . . . 139
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17 Adaptive cruise control (ACC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
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17.1 Assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
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17.2 Removing and installing adaptive cruise control button E357 . . . . . . . . . . . . . . . . . . . . . . 141
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17.3 Removing and installing adaptive cruise control unit J428 . . . . . . . . . . . . . . . . . . . . . . . . 141
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17.4 Calibrating adaptive cruise control sensor G550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
17.5 Initialising adaptive cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
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90 - Gauges, instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
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1 Dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
1.1 Adapting/renewing dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
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1.2 Removing and installing dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
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1.3 Dash panel insert final control diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
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1.4 Description of back of dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
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1.5 Pin assignment of connectors on dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
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1.6 Warning lamp symbols in dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
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2 Service interval display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
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2.1 Resetting service interval display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
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92 - Windscreen wash/wipe system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
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1 Windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
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1.1 Deactivating APP function of wiper motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
1.2 Removing and installing windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
1.3 Removing and installing wiper arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
1.4 Adjusting wiper blade park position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
1.5 Removing and installing aerodynamic wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
1.6 Removing and installing rain and light sensor G397 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
2 Windscreen washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
2.1 Assembly overview - windscreen washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
2.2 Removing and installing washer fluid reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2.3 Removing and installing washer pump V5 or windscreen and rear window washer pump V59
...................................................................... 168
2.4 Removing and installing windscreen washer fluid level sender G33 . . . . . . . . . . . . . . . . . . 169
2.5 Removing and installing windscreen washer system spray jets . . . . . . . . . . . . . . . . . . . . . . 169
2.6 Adjusting windscreen washer system spray jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
3 Rear window wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
3.1 Assembly overview - rear window wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
3.2 Removing rear window wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
3.3 Adjusting rear window wiper park position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
3.4 Removing and installing aerodynamic wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
4 Rear window washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
ii Contents
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
4.1 Assembly overview - rear window washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
4.2 Renewing spray jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
4.3 Adjusting spray jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
5 Headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
5.1 Assembly overview - headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
5.2 Removing and installing headlight washer system pump V11 . . . . . . . . . . . . . . . . . . . . . . 180
5.3 Removing and installing pop-up cylinder with spray jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
5.4 Removing and installing spray jet assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
5.5 Adjusting spray jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
5.6 Bleeding headlight washer system e.n.A.G.. V. o.lk.s.w.a.ge. n. A.G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
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5.7 Adapting headlight washer system Vol
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Washer fluid line hoseocouplings . . . . . . . . . . . . . . . . . . . . . . r.an.te. . . . . . . . . . . . . . . . . . . . 183
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6.1 Headlight washer system
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7 Hose repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
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8 Specified torques: window wash/wipe system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
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8.1 Specified torques for windscreen wash/wipe system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
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8.2 Specified torques for rear window wash/wipe system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
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8.3 Specified torques for headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
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94 - Lights, bulbs, switches - exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
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1 Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
1.1 Assembly overview - headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
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1.2 Removing and installing headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
1.3 Adjusting headlight installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
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1.4 Renewing headlight bulbs, headlight manufacturer Hella . . . . . . . . . . . . . . . . . . . . . . . . . . 191
1.5 Renewing headlight bulbs, headlight manufacturer Valeo . . . . . . . . . . . . . . . . . . . . . . . . . . 199
nf
ercia
o
1.6 Removing and installing headlight range control motor (headlight manufacturer Hella) . . 207
rm
m
atio
1.7 Removing and installing headlight range control motor (headlight manufacturer Valeo) . . 208
om
n in
1.8 Repairing headlight retaining tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
or c
1.9 Converting headlights to drive on the left or the right (manufactured by Hella) . . . . . . . . . . thi 215
te
sd
iva
1.10 Converting headlights to drive on the left or the right (manufactured by Valeo) . . . . . . . . 218
o
r
rp
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o
1.11 Adjusting headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
f
en
ng
t.
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op
2 Headlights with gas discharge bulb and cornering light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
C py
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2.1 Assembly overview - headlight with gas discharge bulb and cornering lights . . . . . . . . . . 223
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co
2.2 Removing and installing headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
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2.3 Adjusting headlight installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
2.4 Renewing bulbs of headlight with gas discharging bulb and cornering light . . . . . . . . . . . . 225
2.5 Headlight range control motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
2.6 Dynamic cornering light control motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
2.7 Swivel module position sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
2.8 Dipped beam screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
2.9 Power output module for headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
2.10 Removing and installing gas discharge bulb control unit . . . . . . . . . . . . . . . . . . . . . . . . . . 238
2.11 Cornering light and headlight range control unit J745 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
2.12 Vehicle level sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
2.13 Repairing headlight retaining tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
2.14 Converting headlights for use when driving on the left or right . . . . . . . . . . . . . . . . . . . . . . 241
2.15 Adjusting headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
3 Fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
3.1 Assembly overview - fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
3.2 Removing and installing fog light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
3.3 Removing and installing fog light bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
3.4 Checking fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
3.5 Adjusting fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
4 Front turn signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Contents iii
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
4.1 Removing and installing front turn signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
4.2 Removing and installing turn signal bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
4.3 Checking front turn signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
5 Bulb for mirror turn signal and entry light in exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . 251
5.1 Turn signal repeater bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
5.2 Entry light in exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
6 Tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. V. o.lk.s.w.ag. . . . . . . . . . . . . . . . . . . 255
n AG en A
6.1 Tail light in side panel (saloon) . . . . . . . . . . . . . o.lk.sw. a. g.e. . . . . . . . . . . . .G.d.oe. s.n.o . . . . . . . . . . 255
V t
6.2 Tail light in rear lid (saloon) . . . . . . . . . . . .ed. b.y. . . . . . . . . . . . . . . . . . . . . . . . . g.ua. r.a . . . . . . 258
is n
6.3 Tail light in side panel (Variant) . . . . . .uth. o. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .te.e o. . . .
r
261
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6.4 Tail light in rear lid (Variant) . . . . . . s.s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ac. .
a
265
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le
6.5 Tail lights for Canada and USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
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7 Number plate light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
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ab
7.1 Removing and installing bolted number plate light X (saloon) . . . . . . . . . . . . . . . . . . . . . . 269
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7.2 Removing and installing bolted number plate light X (Variant) . . . . . . . . . . . . . . . . . . . . . . 270
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7.3 Clipped number plate light X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
hole
spec
7.4 Checking number plate light X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
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8 Additional brake lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
8.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
8.2 Removing and installing high-level brake light bulb M25 (saloon) . . . . . . . . . . . . . . . . . . . . 273
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8.3 Removing and installing high-level brake light bulb M25 (Variant) . . . . . . . . . . . . . . . . . . . . 273
l purpos
8.4 Removing and installing high-level brake light bulb M25 (Variant R36) . . . . . . . . . . . . . . . . 274
8.5 Checking high-level brake light bulb M25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
nform
ercia
9 Steering column switch up to 10/09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
9.1 Assembly overview - steering column switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
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9.2 Removing and installing steering column switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
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9.3 Steering column electronics control unit J527 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
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s
iva
9.4 Airbag coil connector and return ring with slip ring F138 . . . . . . . . . . . . . . . . . . . . . . . . . . 281
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cum
9.5 Segment sender for steering angle sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
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t.
9.6 Steering column combination switch E595 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
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10 Steering column switch, vehicles from 11/09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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285
10.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
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10.2 Assembly overview - steering column switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
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10.3 Removal and installation sequence of components of steering column switch . . . . . . . . . . 286
10.4 Steering column electronics control unit J527 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
10.5 Steering column combination switch E595 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
10.6 Steering column switch carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
11 Ignition/starter switch and lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
11.1 Ignition/starter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
11.2 Lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
12 Parking aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
12.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
12.2 Assembly overview - parking aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
12.3 Parking aid control unit J446 and park assist steering control unit J791 . . . . . . . . . . . . . . 300
12.4 Front parking aid senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
12.5 Rear parking aid senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
12.6 Parking aid warning buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
12.7 Parking aid button E266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
12.8 Bonding sender retainer for parking aid and park assist steering in cases of repair . . . . . . 305
13 Park assist steering (PAS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
13.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
13.2 Assembly overview of park assist steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
13.3 Park assist steering control unit J791 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
13.4 Front parking aid sender and park assist steering sender . . . . . . . . . . . . . . . . . . . . . . . . 313
iv Contents
AG. Volkswagen AG d Passat 2006 ➤ , Passat Variant 2006 ➤
agen oes
olksw not Electrical system - Edition 10.2013
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13.5 ho
Park aassist steering button E581 . . . . . . . . . . . . . e. o.r a. . . . . . . . . . . . . . . . . . . . . . . . . . ... 316
ut
c
13.6 Front parking aid warning buzzer H22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ss 316
ce
e
nl
13.7 Rear parking aid warning buzzer H15 (vehicles with park assist steering) . . . . . . . . . . . . 318
pt
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14 Entry and start authorisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
erm
ab
14.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
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14.2 Emergency starting when communication between ID sender and control unit is defective
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........................................................................ 320
hole
spec
14.3 Electronic ignition lock D9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
es, in part or in w
14.4 Convenience system central control unit J393 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
t to the co
14.5 Entry and start authorisation aerials and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
14.6 Checking entry and start authorisation aerials and sensors . . . . . . . . . . . . . . . . . . . . . . . . 330
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14.7 Adapting entry and start authorisation functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
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15 Specified torques: lights, bulbs, switches - exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
15.1 Specified torques: headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
nf
ercia
15.2 Specified torques: fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
orm
15.3 Specified torques: tail light in side panel (saloon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
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m
15.4 Specified torques: tail light in side panel (Variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
o
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or c
15.5 Specified torques: tail light in rear lid (saloon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
thi
te
sd
a
15.6 Specified torques: tail light in rear lid (Variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
iv
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15.7 Specified torques: steering column switch unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
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16 Reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
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16.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
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16.2 Assembly overview - reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
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16.3 Removing and installing reversing camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prote AG.
337
16.4 Reversing camera system control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
16.5 Calibrating reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
16.6 Renewing video cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
96 - Lights, bulbs, switches - interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
1 Interior lights and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
1.1 Removing and installing interior monitoring deactivation switch E267 and deactivation button
for vehicle inclination sender E360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
1.2 Footwell lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
2 Lights and switches in engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
2.1 Removing and installing bonnet contact switch F266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
3 Lights and switches in dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
3.1 Removing and installing light switch E1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
3.2 Removing and installing headlight range control regulator E102 and switch and instrument
illumination regulator E20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
3.3 Removing and installing electromechanical parking brake button E538 . . . . . . . . . . . . . . 353
3.4 Removing and installing front passenger side airbag deactivated warning lamp K145 . . 355
3.5 Removing and installing glove compartment light W6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
3.6 Removing and installing glove compartment light switch E26 . . . . . . . . . . . . . . . . . . . . . . 358
3.7 Removing and installing hazard warning light switch E3 . . . . . . . . . . . . . . . . . . . . . . . . . . 358
4 Lights and switches in front doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
4.1 Removing and installing driver side switch element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
4.2 Removing and installing driver side interior locking button for central locking system E308
........................................................................ 361
4.3 Removing and installing mirror adjustment switch E43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
4.4 Removing and installing remote release button for fuel filler flap and rear lid E233 . . . . . . 363
4.5 Removing and installing key-operated switch to block release of rear lid remote E232 . . 364
4.6 Removing and installing central locking SAFELOCK function warning lamp K133 . . . . . . 365
4.7 Removing and installing window regulator switch in front passenger door E107 . . . . . . . . 366
4.8 Front left entry light W31 and front right entry light W32 . . . . . . . . . . . . . . . . . . . . . . . . . . 366
4.9 Components - front door locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
Contents v
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
5 Lights and switches in rear doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
5.1 Removing and installing rear window regulator switch E52 and E54 . . . . . . . . . . . . . . . . 369
5.2 Rear left entry light W33 and rear right entry light W34 . . . . . . . . . . . . . . . . . . . . . . . . . . 370
5.3 Components - rear door locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
6 Lights and switches in luggage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
6.1 Luggage compartment light W3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
6.2 Rear lid lock unit F256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
7 Lights and switches in roof trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
7.1 Front interior light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
7.2 Rear interior and reading lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
7.3 Illuminated vanity mirrors W20 and W14 with contact switches for vanity mirrors F147 and
F148 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
7.4 Garage door opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
7.5 Automatic anti-dazzle interior mirror Y7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
8 Lights and switches in centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
8.1 Removing and installing switches in centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
8.2 Removing and installing agen front ashtray A
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bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
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cigarette lighter U1 o.t g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ua 381
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8.4 Removing orisand installing heated rear seat switches E128 tee and E129 with regulator . . . . . . 381
th or
8.5 Removing au and installing storage compartment illumination ac bulb L120 . . . . . . . . . . . . . . . . 382
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8.6 Removing and installing AC/DC converter with socket, 12 V - 230 V U13 . . . . . . . . . . . . ce 384
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9 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
an
387
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9.1 Removing and installing treble horn H2 and bass horn H7 . . . . . . . . . . . . . . . . . . . . . . . . 387
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9.2 Checking treble horn H2 and bass horn H7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
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9.3 Horn plate H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
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10 Immobiliser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
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10.1 Immobiliser control unit J362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
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10.2 Immobiliser reader unit D1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
10.3 Electronic ignition lock D9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
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10.4 Electronic steering column lock (ESL) control unit J764 . . . . . . . . . . . . . . . . . . . . . . . . . . 392
10.5 Ignition key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
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10.6 Online system test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
11 Anti-theft alarm (ATA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
nform
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11.1 Assembly overview - anti-theft alarm (ATA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
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11.2 Activating and deactivating anti-theft alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
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11.3 Interior monitor deactivation switch E267 and deactivation button for vehicle inclination
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sender E360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
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11.4 Interior monitoring sensor G273 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
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11.5 Interior monitor send and receive module 1 G303 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
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11.6 Vehicle inclination sender G384 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
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11.7 Central locking and anti-theft alarm system aerial R47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
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11.8 Adapting alarm delay on opening driver door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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11.9 Alarm horn H12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
AG.
12 Taxi equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
12.1 Onboard supply control unit J519 for special vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
12.2 Special vehicle control unit J608 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
13 Specified torques: lights, bulbs and switches - interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
13.1 Torque settings: alarm horn H12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
13.2 Specified torques: treble horn H2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
13.3 Specified torques: bass horn H7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
97 - Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
1 Vehicle diagnosis, testing and information systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
2 Fuse holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
vi Contents
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
2.1 Removing and installing fuse holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
3 Relay carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
3.1 Removing and installing relay carrier on left of dash panel . . . . . . . . . . . . . . . . . . . . . . . . 412
3.2 Removing and installing onboard supply control unit J519 . . . . . . . . . . . . . . . . . . . . . . . . 414
4 Electronics boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
4.1 Removing and installing E-box on left side of engine compartment . . . . . . . . . . . . . . . . . . 416
5 Main fuse box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
5.1 Removing and installing main fuse holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
6 Control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
6.1 Onboard supply control unit J519 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
6.2 Data bus diagnostic interface J533 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427
6.3 Convenience system central control unit J393 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430
6.4 Driver door control unit J386 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
6.5 Front passenger door control unit J387 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
6.6 Coding rear left door control unit J388 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
6.7 Coding rear right door control unit J389 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
6.8 Trailer detector control unit J345 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
6.9 Special vehicle control unit J608 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
6.10 Electronic steering column lock (ESL) control unit J764 . . . . . . . . . . . . . . . . . . . . . . . . . . 447
7 Specified torques: wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
7.1 Specified torques: fuse holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
7.2 Specified torques: E-box on AG. Volkswagen AG d compartment . . . . . . . . . . . . . . . . . . . . . .
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7.3 Specified torques:d bconvenience
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7.4 Specified torques:
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8 Wiring harness
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and connector repairs . . . . . . . . . . . . . . . . .ac. . . . . . . . . . . . . . . . . . . . . . . 449
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Contents vii
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
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viii Contents
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
27 – Starter, current supply, CCS
1 Battery
(VRL006190; Edition 10.2013)
WARNING
Danger of injury! Observe warning notices and safety regula‐
tions ⇒ page 1 !
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System, General Information” manually in ELSA.
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1.2 Types of battery
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1.3 Warning notices and safety regulations
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All the instructions and information for this manual are found in
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link to this workshop manual is not possible at present for tech‐
nical reasons. Please select the workshop manual “Electrical
System, General Information” manually in ELSA.
1. Battery 1
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
2 Checking battery
All the instructions and information for this manual are found in
the workshop manual “Electrical System, General Information”. A
link to this workshop manual is not possible at present for tech‐
nical reasons. Please select the workshop manual “Electrical
System, General Information” manually in ELSA.
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2 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
3 Charging battery
All the instructions and information for this manual are found in
the workshop manual “Electrical System, General Information”. A
link to this workshop manual is not possible at present for tech‐
nical reasons. Please select the workshop manual “Electrical
System, General Information” manually in ELSA.
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3. Charging battery 3
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
4 Disconnecting and reconnecting bat‐
tery
WARNING
Danger of injury! Observe warning notices and safety regula‐
tions ⇒ page 1 !
The following vehicle battery combinations may be installed de‐
pending on the equipment fitted and the type of engine:
Engine Location: engine compartment Location: left in luggage compartment
All petrol engines Battery Additional battery,
(except 3.2 l and 3.6 l ♦ Disconnecting and reconnecting bat‐ »only« with auxiliary coolant heater (op‐
V6 engines) tery ⇒ page 4 tional equipment) or with special vehicle
equipment for example a taxi
♦ Removing and installing battery ♦ Disconnecting and reconnecting addi‐
⇒ page 11 tional battery ⇒ page 6
All diesel engines Battery ♦ Removing and installing additional bat‐
♦ Disconnecting and reconnecting bat‐ tery ⇒ page 18
tery ⇒ page 4
♦ Removing and installing battery
⇒ page 12
3.2 l and 3.6 l V6 pet‐ Battery
rol engines ♦ Disconnecting and reconnecting bat‐
tery ⇒ page 8
♦ Removing and installing battery
⇒ page 20
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⇒ page 6 .
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coding ⇒ page 399 .
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safety when working on the electrical system. Disconnecting
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4 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release catch -arrow- and take cover off battery housing.
– First unscrew battery earth terminal clamp -1- from battery
negative terminal.
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– Then unscrew
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Note
After the battery has been reconnected and the ignition is switch‐
ed on, the ESP and TCS warning lamp - K155- and electrome‐
chanical power steering warning lamp will light up permanently.
The warning lamps will go out automatically when the vehicle is
driven at 15 to 20 km/h in a straight line. This has the effect of
reactivating the steering angle sender - G85- .
– Fit battery positive wire clamp -2- to battery positive terminal
and tighten securing bolt to specified torque ⇒ page 21 .
4. Disconnecting and reconnecting battery 5
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Fit battery earth wire clamp -1- to battery negative terminal and
tighten securing bolt to specified torque ⇒ page 21 .
– Carry out steps as detailed in the table.
Steps after connecting battery
Procedure Performed
Switch ignition on with ignition
key or start button and then
switch off again.
Read fault memory: ⇒ Guided
fault finding using vehicle diag‐
nosis tester .
Check time on clock and
change as necessary.
Electric window regulators:
– Open and close all windows
to limit stop in each case.
– Finally when window is
closed, pull the switch until
the relay audibly switches.
– Check convenience func‐
tions of window regulator.
The window must close fully
in the convenience mode,
without holding the switch.
Functional check: check all
electrical consumers.
Table can be printed out if necessary.
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4.2.1 Disconnecting additional battery on left
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6 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Passat saloon
– Unlock fasteners -arrows- and remove trim panel.
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– Release locking lug -arrow- and remove storage compart‐
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– Release locking devices -1-, remove trim -2- and storage com‐
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partment -3-.
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– First unscrew battery earth terminal clamp -1- from battery
negative terminal.
– Open terminal cover -arrow- of battery positive terminal.
– Then unscrew battery positive terminal clamp -2- from battery
positive terminal.
4. Disconnecting and reconnecting battery 7
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Passat 2006 ➤ , Passat Variant 2006 V➤ olks
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Electrical system - Edition 10.2013
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4.2.2 Reconnecting additional battery on left
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Observe notes for battery terminal clamp bolt ⇒ page 1 . hole
spec
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Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
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– Fit battery positive wire clamp -2- to battery positive terminal
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Note
Positive wire battery clamp must be turned in direction of travel.
– Fit battery earth wire clamp -1- to battery negative terminal and
tighten securing bolt to specified torque ⇒ page 21 .
– Close terminal cover -arrow-.
4.3 Disconnecting and reconnecting bat‐
tery, vehicles with battery in luggage
compartment
The battery in installed on the left in the luggage compartment on
vehicles with a 3.2 l or 3.6 l V6 petrol engine.
8 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
♦ Disconnecting the battery involves deactivating the anti-theft
coding ⇒ page 399 .
♦ Disconnecting the battery earth cable (open circuit) ensures
safety when working on the electrical system. Disconnecting
the battery positive cable is required only for removal of the
battery. However, observe the notes on disconnecting the bat‐
tery in any case.
4.3.1 Disconnecting battery on left in luggage
compartment
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Reconnecting battery on left in luggage or
ac
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Observe notes for battery terminal clamp bolt ⇒ page 1 .
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spec
es, in part or in w
Special tools and workshop equipment required
t to the co
♦ Torque wrench - V.A.G 1331-
rrectness of i
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nform
mercia
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After the battery has been reconnected and the ignition is switch‐
ed on, the ESP and TCS warning lamp - K155- and electrome‐
chanical power steering warning lamp will light up permanently.
The warning lamps will go out automatically when the vehicle is
driven at 15 to 20 km/h in a straight line. This has the effect of
reactivating the steering angle sender - G85- .
– Fit battery positive wire clamp -2- to battery positive terminal
and tighten securing bolt to specified torque ⇒ page 21 .
Note
Positive wire battery clamp must be turned in direction of travel.
– Fit battery earth wire clamp -1- to battery negative terminal and
tighten securing bolt to specified torque ⇒ page 21 .
4. Disconnecting and reconnecting battery 9
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Close terminal cover -arrow-.
– Carry out steps as detailed in the table.
Steps after connecting battery
Procedure Performed
– Switch ignition on with igni‐
tion key or start button and
then switch off again.
Read fault memory: ⇒ Guided
fault finding using vehicle diag‐
nosis tester .
Check time on clock and
change as necessary.
Electric window regulators:
– Open and close all windows
to limit stop in each case.
– Finally when window is
closed, pull the switch until
the relay audibly switches.
– Check convenience func‐
tions of window regulator.
The window must close fully
in the convenience mode,
without holding the switch.
Functional check: check all
electrical consumers.
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10 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
5 Removing and installing battery lksw
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5.1 Petrol engine vehicles with battery in‐
wit
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stalled in engine compartment
hole
spec
es, in part or in w
Special tools and workshop equipment required
t to the co
♦ Torque wrench - V.A.G 1331-
rrectness of i
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– Disconnect battery ⇒ page 4 . Prote
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– Pull panel of battery housing out upwards in direction of arrow.
– Unscrew securing bolt -1- and remove securing bracket -2-.
5. Removing and installing battery 11
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Fold up handles -arrows- (if fitted) upwards and remove bat‐
tery.
Installing:
Caution
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A loosely fitted battery creates
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♦ Shortened service
ris
ed life due to damage from vibration (dan‐
ara
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ger of explosion)
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♦ The cellss in the battery will be damaged if the battery is
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not secured correctly.
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♦ Damage to battery housing by securing bracket (possibil‐
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ity of acid leaking, with high consequential costs)
ility
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♦ Poor crash safety.
h re
hole
spec
es, in part or in w
t to the co
Installation is carried out in the reverse order. When installing ob‐
serve the following:
– Tighten threaded connections to specified torques
rrectness of i
⇒ page 21 .
l purpos
– After installing, check that battery is seated securely.
– Reconnect battery ⇒ page 4 .
nform
mercia
at
5.2 Diesel engine vehicles with battery in‐
om
ion
c
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stalled in engine compartment
or
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ate
do
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5.2.1 Vehicles with 1.9 l TDI engine
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♦ Torque wrench - V.A.G 1331- Prote
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♦ Spring-type clip pliers - VAS 5024A-
12 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Removing:
– Disconnect battery ⇒ page 4 .
– Pull engine cover panel upwards -arrows-.
– Disconnect connector -1- and release spring-type clip -2- us‐
ing spring type clip pliers - VAS 5024A- .
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– Pull vacuum hosesw-arrow-
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– Remove securing bolt of air filter housing -arrow-.
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5. Removing and installing battery 13
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release locking lugs -arrows- and take off cover.
– Pull hose -arrow- off air filter housing and remove.
– Pull air filter housing upwards out of brackets and remove.
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urposes, in part or in wh
-arrow-.
t to the co
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cial p
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– Unscrew securing bolt -1- and remove securing bracket -2-.
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14 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Fold up handles -arrows- upwards and remove battery.
Installing:
Caution
A loosely fitted battery creates the following dangers:
♦ Shortened service life due to damage from vibration (dan‐
ger of explosion)
♦ The cells in the battery will be damaged if the battery is
not secured correctly.
♦ Damage to battery housing by securing bracket (possibil‐
ity of acid leaking, with high consequential costs)
♦ Poor crash safety.
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⇒ page 21 .
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– After installing, check that battery is seated securely.
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– Reconnect battery ⇒ page 4 .
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5.2.2 Vehicles with 2.0 l TDI engine
hole
spec
es, in part or in w
Special tools and workshop equipment required
t to the co
♦ Torque wrench - V.A.G 1331-
rrectness of i
l purpos
nform
mercia
a
com
tion in
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te o
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Removing:
– Disconnect battery ⇒ page 4 .
5. Removing and installing battery 15
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull engine cover panel upwards -arrows-.
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– Separate connector -1-, release spring-type
aut
h clip -2- with ra
spring-type clip pliers - VAS 5024A-
s and pull off vacuum hoses
s c
ce
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-3-.
un
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– Remove securing bolt of air filter housing -arrow-.
nform
mercia
a
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tion in
r
te o
thi
s
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– Release locking lugs -arrows- and take off cover.
16 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull hose -arrow- off air filter housing and remove.
– Pull air filter housing upwards out of brackets and remove.
– Pull panel of battery housing out upwards in direction of
-arrow-.
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– Unscrew securing bolt -1- and remove securing bracket -2-.
erm
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Prote AG.
5. Removing and installing battery 17
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Fold up handles -arrows- upwards and remove battery.
Installing:
Caution
A loosely fitted battery creates the following dangers:
♦ Shortened service life due to damage from vibration (dan‐
ger of explosion)
♦ The cells in the battery will be damaged if the battery is
not secured correctly.
♦ Damage to battery housing by securing bracket (possibil‐
ity of acid leaking, with high consequential costs)
♦ Poor crash safety.
Installation is carried out in the reverse order. When installing ob‐
serve the following:
– Tighten threaded connections to specified torques
⇒ page 21 .
– After installing, check that battery is seated securely.
– Reconnect battery ⇒ page 4 .
5.3 Vehicles with an additional battery
Vehicles with an auxiliary coolant heater or with special vehicle
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5.3.1 Removing and installing battery in en‐ ut or
a ac
ss
gine compartment
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– Remove battery in accordance with motorisation ⇒ page 11 .
erm
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ility
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5.3.2 Removing and installing additional bat‐
wit
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tery on left in luggage compartment
h re
hole
spec
Special tools and workshop equipment required
es, in part or in w
t to the co
♦ Torque wrench - V.A.G 1331-
rrectness of i
l purpos
nform
mercia
at
om
ion
c
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or
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– Disconnect battery ⇒ page 4 .
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18 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull hose for central gas venting -arrow- off battery.
– Unscrew securing bolt -1- and remove securing bracket -2-.
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– Fold up handles -arrows-rised upwards and remove battery. ara
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Installing: aut ra
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Caution
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A loosely fitted battery creates the following dangers:
ot
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, is n
♦ Shortened service life due to damage from vibration (dan‐
h re
hole
ger of explosion)
spec
es, in part or in w
♦ The cells in the battery will be damaged if the battery is
t to the co
not secured correctly.
♦ Damage to battery housing by securing bracket (possibil‐
rrectness of i
ity of acid leaking, with high consequential costs)
l purpos
♦ Poor crash safety.
nform
ercia
Installation is carried out in the reverse order. When installing ob‐
m
serve the following:
a
com
tion in
– Tighten threaded connections to specified torques
r
te o
thi
⇒ page 21 .
s
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– After installing, check that battery is seated securely.
um
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– Reconnect battery ⇒ page 4 .
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5. Removing and installing battery 19
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Passat 2006 ➤ , Passat Variant 2006 ➤ byV ua
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Electrical system - Edition 10.2013 tho tee
or
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Note
itte
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♦ When installing batteries with a hose for central venting, en‐
ot p
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sure that the hose is not pinched. Only then can the battery
, is n
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vent freely.
hole
spec
♦ Ensure that the central gas venting hose -1- is inserted into
es, in part or in w
t to the co
the rubber grommet -2-.
♦ Ensure that the opening on the upper side of the battery cover
is not blocked on batteries without a hose for central venting.
rrectness of i
5.4 Vehicles with battery in luggage com‐ l purpos
nform
ercia
partment
m
at
om
ion
c
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or
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5.4.1 Removing and installing battery on left
at
do
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in luggage compartment
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Proceed as for removing and installing additional battery Cop py
⇒ page 18 .
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20 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
6 Specified torques: battery
6.1 Specified torques: battery in engine compartment
Threaded connections Specified torques
Battery terminal clamp to battery terminal M6 6 Nm
Additional terminal to battery terminal M6 6 Nm
Securing bolt for retaining strap M8x35 20 Nm
Air filter housing to body 10 Nm
6.2 Specified torques: additional battery/battery in luggage compartment
Threaded connections Specified torques
Battery terminal clamp to battery terminal M6 6 Nm
Securing bolt for retaining strap M8x35 20 Nm
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6. Specified torques: battery 21
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
7 Pyrotechnic battery isolator
WARNING
♦ Battery isolator improves crash safety on vehicles with
battery installed in luggage compartment. In an accident,
the airbag control unit triggers a charge disconnecting the
voltage supply cable to the starter. Battery isolation is per‐
formed pyrotechnically, with a very small explosive
charge. To ensure that you do not trigger the charge in‐
advertently when working on the battery or the battery
isolator, you must first unscrew the negative terminal
clamp ⇒ page 4 .
♦ Observe safety measures when working on the battery
isolator ⇒ page 23 .
♦ Observe notes for disposal of battery isolation units
⇒ page 23 .
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Installation of the pyrotechnical battery isolator is equipment-de‐
byV
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ua
pendent in conjunction with a starter battery in the luggage
ir se
d
com‐ ran
tee
partment. The isolator is integrated into the main authfuse box. The
o
or
ac
main fuse box is located on the left in the luggage
ss compartment
above the battery.
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nl
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du
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itte
7.1 Fitting location overview
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1 - Connector on pyrotechnical battery isolator
wit
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2 - Securing nut (collar nut) for B+ cable and pyrotechnical battery
hole
spec
isolator in main fuse box
es, in part or in w
t to the co
3 - B+ wire
4 - Pyrotechnical battery isolator
rrectness of i
5 - Securing nut (self-locking) for pyrotechnical battery isolator in
main fuse box
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ercia
Note
m
at
om
If the battery isolator has triggered, the pyrotechnical battery iso‐
ion
c
lator must be renewed.
in t
or
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ate
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22 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
7.2 Safety precautions when working on py‐
rotechnical battery isolator
WARNING
♦ Testing, removing, installing and repair work may only be
performed by qualified personnel.
♦ When work is performed on the battery isolation system,
the battery earth strap must be disconnected.
♦ Before touching the battery isolator, the mechanic must
electrostatically discharge himself. This can be donegeby AG. Volkswagen AG d
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♦ The battery isolation unit should be installed immediately
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after it is removed from its transportation
ss packaging. c
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♦ If the work is interrupted, the battery isolation unit should
an
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again be placed in its transportation packaging.
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♦ Battery isolation units must not be left lying unattended.
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♦ Battery isolation units which have dropped onto a hard
h re
ole,
surface or show signs of damage must not be installed.
spec
urposes, in part or in wh
♦ The storage and transportation complies with the legisla‐
t to the co
tion for explosive substances.
rrectne
7.3 Disposal of pyrotechnical battery isola‐
s
tion units
s o
cial p
f inform
mer
WARNING
atio
om
n
c
♦ Non triggered battery isolation units must be disposed of
i
or
n thi
e
in their original packaging and by an authorised authority
t
sd
va
according to national legislation. All enquires must be di‐
i
o
pr
cum
rected to your respective distribution centre or importer.
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♦ Triggered battery isolation units can be disposed of Cop py
through industrial waste system.
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7.4 Removing and installing pyrotechnical
battery isolator
WARNING
♦ Observe safety measures when working on the battery
isolator ⇒ page 23 .
♦ Observe notes for disposal of battery isolation units
⇒ page 23 .
Removing:
Special tools and workshop equipment required
7. Pyrotechnic battery isolator 23
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque wrench - V.A.G 1331-
n AG. Volkswagen AG do
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ility
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es, in part or in w
– Switch off ignition and all electrical consumers and disengage
t to the co
ignition key or start button by moving to position 0 (pre-detent).
Passat saloon
rrectness of i
– Open locking devices -arrows- and remove flap.
l purpos
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– Release locking lug -arrow- and remove storage compart‐
cted agen
Prote AG.
ment.
Passat Variant
– Release locking devices -1-, remove trim -2- and storage com‐
partment -3-.
Continuation for all vehicles:
– Disconnect battery ⇒ page 4 .
24 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Open fasteners of main fuse box -1- by turning them 90° to left
and open cover downwards.
– Remove flange nut -1- and remove B+ wire -2- from connector
thread.
– Unscrew self-locking nut -4- and remove pyrotechnical battery
isolator -3- from connector thread, taking connected wiring
length into consideration.
– Release connector -1- and pull lock button -3- in direction of
arrow.
– Pull connector -1- off in direction of arrow and remove pyro‐
technical battery isolator -2- from vehicle.
Note
Observe safety measures when workingwon
agenthe pyrotechnical
AG. Volkswagen AG d
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battery isolator ⇒ page 23 . yV
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Installation is carried out in the reverse order. When installing ob‐
ce
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pt
serve the following:
du
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ab
ility
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Note
wit
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hole
Ensure, when fitting the connector on the pyrotechnic battery iso‐
spec
lator, that the connector fastener engages audibly.
es, in part or in w
t to the co
– Tighten all threaded connections to specified torque
⇒ page 26 .
rrectness of i
– Reconnect battery ⇒ page 4 .
l purpos
nf
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orm
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n in
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cted agen
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7. Pyrotechnic battery isolator
AG.
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lkswage es n
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Passat 2006 ➤ , Passat Variant 2006 d ➤
by ua
ran
ir se
Electrical system - Edition 10.2013tho tee
or
au ac
ss
ce
e
nl
8 Specified torques: pyrotechnic bat‐
pt
du
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tery isolator
erm
ab
ility
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wit
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hole
8.1 Specified torques: main fuse box
spec
es, in part or in w
t to the co
Threaded connections Specified torques
Securing nut to securing clip M6 9 Nm
rrectness of i
Securing nut for B+ cable to main fuse box M8 15 Nm
l purpos
Lower self-locking securing nut on pyrotech‐ M8 15 Nm
nical battery isolator to main fuse box
Dual bolt for securing main fuse box to main 9 Nm
nf
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o
fuse box bracket
rm
m
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n in
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Cop py
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by
cted agen
Prote AG.
26 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
9 Jump start point with suppression fil‐
ter - C24-
Vehicles with the battery in the luggage compartment have an
additional jump start point on the left in the engine compartment.
This consists of the terminal 30 wiring junction - TV2- and the
suppression filter - C24- .
9.1 Fitting location overview
1 - Suppression filter - C24-
2 - Jump start point . Volkswagen AG
gen AG does
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3 - Securing nut (collar nut) for term. 30 line to starter - B- and
y V to
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4 - Securing nut (flange nut) for term. 30 line fromsigniter
au for bat‐ ra
c
tery isolator - N253- in the luggage compartment, on the right
s
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nl
pt
du
5 - Term. 30 line from battery isolation igniter - N253- in the lug‐
an
itte
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gage compartment, on the right
erm
ab
ility
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6 - Terminal 30 line to starter - B- and to threaded connection (30)
wit
, is n
on E-box
h re
hole
spec
7 - Connector for suppression filter - C24-
es, in part or in w
t to the co
8 - Securing bolt
9.2 Removing and installing jump start point
rrectness of i
with suppression filter - C24-
l purpos
Special tools and workshop equipment required
nf
ercia
♦ Torque wrench - V.A.G 1331-
orm
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Cop py
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cted agen
Prote AG.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Disconnect battery ⇒ page 4 .
Note
For purposes of clarity, the air filter housing has been removed.
This is not necessary for repairs.
9. Jump start point with suppression filter C24 27
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release retaining clip -arrow A- and open cover -1- above the
positive terminal grip. gen AG
. Volkswagen AG
d wa oes
olks not
– Release cover -2- above electrical
by wiring in direction of
V gu
ara
ed
-arrow B-. or
is nte
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ss
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nl
pt
du
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itte
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erm
ab
ility
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wit
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h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
– Unscrew securing nuts -5- and -6- from positive wiring.
orm
m
atio
m
– Disconnect electrical connector -1- on suppression filter -4-.
o
n in
or c
– Unscrew bolt -3- and remove the positive terminal grip -2- with
thi
te
sd
suppression filter from the bracket.
iva
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Installing:
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Installation is carried out in the reverse sequence. Cop py
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– Tighten all threaded connections to specified torque p by
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lksw
⇒ page 29 .
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cted agen
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– Reconnect battery ⇒ page 4 .
28 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
10 Specified torques: jump start point
Threaded connections Specified torques
AG. Volkswagen AG d
agen oes
Jump start point with
yV
osuppression
lksw filter - M6 not
gu 9 Nm
C24- to body ised b ara
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or
Wiring to term.
aut
h 30 wiring junction - TV2- M8 eo
ra 15 Nm
ss c
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nl
pt
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ab
ility
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es, in part or in w
t to the co
rrectness of i
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nform
mercia
at
om
ion
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or
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ate
do
priv
cum
for
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Cop py
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rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
10. Specified torques: jump start point 29
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
11 Starter
11.1 Checking starter - B-
n AG. Volkswagen AG do
– Connect vehicle diagnosis tester ⇒ page 409 . lkswage es n
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Select “Guided fault finding” mode in vehicle diagnosis
oris tester . tee
th or
u
– Using “GoTo” button, select “Functions/component”
ss
a
and the ac
following menu options in succession:
ce
le
un
pt
an
♦ Body d
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ility
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wit
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♦ 27 - Starter, current supply
h re
hole
spec
♦ Electrical components
es, in part or in w
t to the co
♦ B - Starter
11.2 Removing and installing starter, auto‐
rrectness of i
matic gearbox
l purpos
11.2.1 Vehicles with a 1.6 l FSI engine and au‐
nform
ercia
tomatic gearbox
m
a
com
tion in
Special tools and workshop equipment required
r
te o
thi
s
iva
♦ Torque wrench - V.A.G 1331-
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
♦ Torque wrench - V.A.G 1332-
Removing:
– Disconnect battery ⇒ page 4 .
30 Rep. gr.27 - Starter, current supply, CCS
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
rised
Passat 2006 ➤ , Passat Variant 2006 nte ➤
o eo
aut
h
Electrical system - Edition 10.2013 ra
ss c
ce
le
– Slide protective cap in direction of -arrow- off solenoid switch.
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Unscrew positive wire -1- and disconnect connector from ter‐
nform
ercia
minal 50 -2-. m
a
com
t
– Remove noise insulation ⇒ General body repairs, exterior;
ion in
Rep. gr. 50 ; Body - front; Noise insulation .
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Remove securing nut -1- from lower securing bolt of starter.
– Remove wiring retainer -2-.
– Remove lower securing bolt of starter -arrow-.
11. Starter 31
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove upper securing bolt of starter -arrow-.
AG. Volkswagen AG d
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– Remove securing nut of earth wire -1- and place end
s of earth
s c
wire -2- to one side.
ce
le
un
pt
an
d
itte
– Remove starter from vehicle upwards.
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ab
ility
Installing:
ot p
wit
is n
Install in the reverse order of removal. When doing this, note the
h re
ole,
following:
spec
urposes, in part or in wh
– Tighten threaded connections to specified torques
t to the co
⇒ page 65 .
rrectness
11.2.2 Vehicles with 2.0 l FSI turbocharged en‐
o
cial p
f in
gine and automatic gearbox
form
mer
atio
Special tools and workshop equipment required
om
n
c
i
or
n
♦ Torque wrench - V.A.G 1331-
thi
te
sd
iva
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pr
cum
r
fo
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
♦ Torque wrench - V.A.G 1332-
Removing:
– Disconnect battery ⇒ page 4 .
32 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing bolts -arrows-.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
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aut ra
ss c
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nl
pt
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ab
– Pull off hose -1- after opening clips -2-.
ility
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wit
– Disconnect connector -3-.
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
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orm
m
atio
m
– Pull engine cover panel upwards -arrows-.
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n in
or c
thi
te
sd
iva
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o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Remove securing nut -1- from upper securing bolt of starter.
– Remove wiring retainer -2-.
11. Starter 33
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove upper securing bolt of starter -arrow-.
– Slide protective cap in direction of -arrow- off solenoid switch.
– Unscrew positive wire -1- and disconnect connector from ter‐
minal 50 -2-.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Body - front; Noise insulation . G. Volkswage nA n AG d
wage oes
Volks not
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by ara
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th
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ab
pe
ility
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wit
, is n
h re
hole
spec
Note
es, in part or in w
t to the co
♦ All hose connections of charge air system are secured with
spring-type clips or push-on connectors. The following points
must be observed for push-on connectors:
rrectness of i
♦ Release push-on connection by pulling securing ring -arrow-.
l purpos
♦ Pull off hose/pipe without tools.
nform
ercia
– Loosen screw-type clamp -1- and disconnect connector -2-.
m
a
com
tion in
r
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thi
s
iva
do
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rp
cum
fo
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
34 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove hose from vehicle.
– Remove securing nut -1- from lower securing bolt of starter.
– Remove wiring retainer -2-.
– Remove lower securing bolt of starter -arrow-.
gen AG
. Volkswagen AG
d wa oes
olks not
– Remove starter downwards from
d bvehicle.
yV gu
ara
e nte
ris
Installing: tho eo
au ra
c
ss
Install in the reverse order of removal. When doing this, note the
ce
e
nl
following:
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Note
rrectness of i
l purpos
♦ All hose connections of charge air system are secured with
spring-type clips or push-on connectors. The following points
must be observed for push-on connectors:
nf
ercia
or
♦ Push on hose or pipe without tools.
m
m
atio
om
♦ Ensure that locking lugs are securely engaged -arrow-
n in
or c
thi
te
sd
iva
– Tighten threaded connections to specified torques
o
r
rp
cu
⇒ page 65 .
o
m
f
en
ng
t.
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op py
11.2.3 Vehicles with a 3.6 l FSI engine and au‐
t. C rig
gh ht
yri by
tomatic gearbox
op Vo
by c lksw
cted agen
Prote AG.
Special tools and workshop equipment required
11. Starter 35
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque wrench - V.A.G 1331-
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise nte
♦ Torque wrench - V.A.G 1332- thor eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
Removing:
l purpos
– Disconnect battery ⇒ page 8 .
nform
ercia
– Remove air filter housing complete ⇒ 6-cylinder injection en‐
m
gine (3.6 l direct injection engine); Rep. gr. 24 ; Assembly
at
om
io
overview - air filter .
n
c
in t
or
his
– Release and disconnect terminal 50 connector -2-.
ate
do
priv
– Slide protective cap -1- off solenoid switch in direction of
um
for
-arrow-.
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Remove securing nut -2- and place positive wire -1- aside.
36 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip and open closure -2- and release wiring -1- from clo‐
sure.
– Remove securing nut -3-.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Body - front; Noise insulation; Assembly overview
- noise insulation .
– Unclip and open closure -1- and release wiring -2- from closure
-1-.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
– Unscrew securing nut -2- and remove bracket -1- upwards.
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
– Remove lower securing bolt of starter -arrow-.
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
11. Starter 37
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip connector -arrow- and separate.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
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ho eo
aut ra
ss c
ce
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un
pt
an
d
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rm
ab
pe
ility
ot
wit
– Remove securing nut -arrow- and place wiring -1- aside.
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
– Remove upper securing bolt of starter -arrow-.
te o
thi
s
iva
do
– Remove starter from vehicle upwards.
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rp
cum
fo
en
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Installing:
n
t.
yi Co
op py
Install in the reverse order of removal. When doing this, note the
. C rig
ht ht
rig
following: py by
co Vo
by lksw
cted agen
– Tighten threaded connections to specified torques Prote AG.
⇒ page 65 .
11.3 Removing and installing starter, dual
clutch gearbox (DSG)
11.3.1 Vehicles with 3.2 l injection engine and dual clutch gearbox (DSG)
38 Rep. gr.27 - Starter, current supply, CCS
AG. Volkswagen AG d
agen oes
olksw not
by
V gPassat
ua 2006 ➤ , Passat Variant 2006 ➤
ed ran
oris teElectrical
e system - Edition 10.2013
th or
s au ac
s
Special tools and workshop
ce
le
un
equipment required
pt
an
d
itte
y li
♦ Torque wrench - V.A.G rm
ab
pe
1331-
ility
ot
wit
, is n
♦ Torque wrench - V.A.G
h re
hole
1332-
spec
es, in part or in w
♦ Spring-type clip pliers -
t to the co
VAS 5024-
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Removing:
– Disconnect battery ⇒ page 4 .
– Loosen spring-type clips -1- using spring-type clip pliers - VAS
5024 A- and disconnect connector -2-.
11. Starter 39
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release locking lug -arrow- and remove cover in direction of
-arrow-.
– Release locking lugs -arrows- and pull air duct forwards in di‐
rection of -arrow- out of retainer.
– Remove securing bolt from air filter housing -arrow-.
– Pull air filter housing upwards out of rubber mounting.
– Take air filter housing out of vehicle.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
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– Unbolt earth cable -arrow- from gearbox and lay to the side.
nl
pt
du
an
itte
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erm
ab
ility
Note
ot p
wit
, is n
h re
To avoid corrosion damage, do not loosen earth cable from earth
hole
spec
point on body.
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co
40
by lksw
cted agen
Rep. gr.27 - Starter, current supply, CCS Prote AG.
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing bolts for air filter bracket -arrows-.
– Remove bracket from vehicle.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Body - front; Noise insulation .
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
– Remove lower securing bolt -arrow- from starter.
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
– Separate connector -1- and push protective cap -2- down from
r
te o
solenoid switch in -direction of arrow-.
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Unbolt positive cable -arrow-.
11. Starter 41
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove upper securing bolt of starter -arrow-.
– Remove starter from vehicle upwards.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
– Tighten threaded connections to specified torques
⇒ page 65 .
. Volkswagen AG
gen AG
11.3.2 Vehicles with 2.0 l TDI engine and dual
yV
oclutch
lksw
a
gearbox (DSG)
does
not
g b ua
ed ran
oris tee
th or
Special tools and workshop au ac
ss
equipment required
ce
le
un
pt
♦ Torque wrench - V.A.G
an
d
itte
y li
1331-
erm
ab
ility
ot p
♦ Torque wrench - V.A.G
wit
is n
1332-
h re
ole,
spec
♦ Spring-type clip pliers -
urposes, in part or in wh
VAS 5024-
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
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Removing:
– Disconnect battery ⇒ page 4 .
42 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull engine cover panel upwards -arrows-.
– Disconnect connector -1-, release spring-type clipAG -2-
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lkswagen AG
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11. Starter 43
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull hose -arrow- off air filter housing and remove.
– Pull air filter housing upwards out of brackets and remove.
– Slide protective cap in direction of -arrow- off solenoid switch.
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44 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen
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ility
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11.4 Removing and installing starter, manual
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gearbox
ss o
cial p
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11.4.1 Vehicles with 1.6 l injection engine and manual gearbox
inform
mer
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Special tools and workshop
n
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Removing:
– Disconnect battery ⇒ page 4 .
11. Starter 45
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Loosen spring-type clip -1- using spring-type clip pliers - VAS
5024- and remove securing bolt -2-.
– Release hose -3- and pull it off the air filter housing.
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mounting -arrow-.
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– Slide protective cap in direction of -arrow- off solenoid switch.
nform
mercia
a
com
tion in
r
te o
thi
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Unscrew positive wire -1- and disconnect connector from ter‐
minal 50 -2-.
46 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unscrew earth wire from securing bolt of starter -arrow-.
– Remove securing bolt of starter -arrow-.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Body - front; Noise insulation .
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– Remove wiring retainer -2-.
t to the co
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cial p
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n
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– Tighten threaded connections to specified torques
⇒ page 65 .
11.4.2 Vehicles with 1.6 l FSI engine and man‐
ual gearbox
Special tools and workshop equipment required
11. Starter 47
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen n AG do
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– Disconnect battery ⇒ page 4 .
– Slide protective cap in direction of -arrow- off solenoid switch.
– Unscrew positive wire -1- and disconnect connector from ter‐
minal 50 -2-.
48 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unscrew earth wire from securing bolt of starter -arrow-.
– Remove securing bolt of starter -arrow-.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Body - front; Noise insulation .
olkswagen AG
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swa
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rrectness of i
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Installing:
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om
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11.4.3 Vehicles with 2.0 l FSI engine and manual gearbox
t. rig
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11. Starter 49
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Special tools and workshop
equipment required
♦ Torque wrench - V.A.G
1331-
♦ Torque wrench - V.A.G
1332-
♦ Spring-type clip pliers -
VAS 5024-
AG. Volkswagen AG d
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Removing: auth
ra
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Rep. gr.27 - Starter, current supply, CCS Prote AG.
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip vacuum hose out of retainer -arrow-.
– Loosen spring-type clip -arrow- from hose -1- using spring-
type clip pliers - VAS 5024- .
– Pull hose -1- off air filter housing.
– Remove securing bolt from air filter housing
agen
-arrow-.
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11. Starter 51
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Loosen spring-type clip -1- using spring-type clip pliers - VAS
5024- .
– Pull hose -2- off connection.
– Carefully lift up air filter housing out of vehicle as far as wiring
allows.
– Disconnect connector -arrow- on rear of air filter housing.
– Take air filter housing out of vehicle.
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– Slide protective cap in direction of -arrow- off solenoid switch.
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es, in part or in w
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– Unscrew positive wire -1- and disconnect connector from ter‐
minal 50 -2-.
rrectness of i
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nform
mercia
at
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ion
c
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or
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52 Rep. gr.27 - Starter, current supply, CCS
AG. Volkswagen AG d
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ee Variant 2006 ➤
ut or
ss a Electrical system ac - Edition 10.2013
ce
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nl
pt
– Unscrew earth wire from securing bolt of starter -arrow-.
du
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– Remove securing bolt of starter -arrow-.
orm
m
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atio
m
Rep. gr. 50 ; Body - front; Noise insulation .
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pyri by
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– Remove securing nut -1- from lower securing bolt of starter.
– Remove wiring retainer -2-.
– Remove securing bolt of starter -arrow-.
– Remove starter.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
– Tighten threaded connections to specified torques
⇒ page 65 .
11.4.4 Vehicles with 2.0 l FSI turbocharged en‐
gine and manual gearbox
Special tools and workshop equipment required
11. Starter 53
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque wrench - V.A.G 1331-
♦ Torque wrench - V.A.G 1332-
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Removing:
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– Disconnect battery ⇒ page 4 .
t to the co
– Remove securing bolts -arrows-.
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– Pull off hose -1- after opening clips -2-. C py
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– Disconnect connector -3-. cop Vo
by lksw
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54 Rep. gr.27 - Starter, current supply, CCS
AG. Volkswagen AG d
agen oes
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by
Vol Passat
not
gu 2006 ➤ , Passat Variant 2006 ➤
d ara
rise Electrical
nte system - Edition 10.2013
ho eo
aut ra
c
– Pull engine cover
ss panel upwards -arrows-.
ce
e
nl
pt
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ility
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– Slide protective cap in direction of -arrow- off solenoid switch.
nform
mercia
at
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ion
c
in t
or
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priv
cum
for
en
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t.
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Cop py
t. rig
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pyri by
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by c lksw
cted agen
Prote AG.
– Unscrew positive wire -1- and disconnect connector from ter‐
minal 50 -2-.
– Unscrew earth wire from securing bolt of starter -arrow-.
11. Starter 55
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing bolt of starter -arrow-.
. Volkswagen AG
gen AG does
– Remove noise insulation ⇒ General body repairs, Vol
kswexterior;
a
not
Rep. gr. 50 ; Body - front; Noise insulationed. by gu
ara
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ility
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wit
is n
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spec
urposes, in part or in wh
t to the co
– Remove securing nut -1- from lower securing bolt of starter.
– Remove wiring retainer -2-.
rrectness o
cial p
f inform
mer
atio
om
n
c
i
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sd
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pr
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– Remove securing bolt of starter -arrow-.
yi Co
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– Remove starter downwards from vehicle.
gh ht
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Installing: cted agen
Prote AG.
Install in the reverse order of removal. When doing this, note the
following:
– Tighten threaded connections to specified torques
⇒ page 65 .
11.4.5 Vehicles with 1.9 l TDI engine and manual gearbox
56 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Special tools and workshop
equipment required
♦ Torque wrench - V.A.G
1331-
♦ Torque wrench - V.A.G
1332-
♦ Spring-type clip pliers - AG. Volkswagen AG d
VAS 5024- agen oes
olksw not
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nform
mercia
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tion in
r
te o
thi
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iva
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fo
en
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t.
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Cop py
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co lksw
by
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Prote AG.
Removing:
– Disconnect battery ⇒ page 4 .
– Pull engine cover panel upwards -arrows-.
11. Starter 57
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Disconnect connector -1- and release spring-type clip -2- us‐
ing spring type clip pliers - VAS 5024A- .
– Pull vacuum hose -arrow- off air filter housing.
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– Remove securing bolt of air filter housing -arrow-.
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te o
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– Release locking lugs -arrows- and take off cover. t. Cop py
rig
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by
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Prote AG.
58 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull hose -arrow- off air filter housing and remove.
– Pull air filter housing upwards out of brackets and remove.
AG. Volkswagen AG d
agen oes
olksw not
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or eo
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ce
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nl
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– Slide protective cap in direction of -arrow- off solenoid switch.
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t to the co
rrectness of i
l purpos
nform
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at
– Unscrew positive wire -1- and disconnect connector from ter‐
om
ion
minal 50 -2-.
c
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or
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cum
for
en
ng
t.
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Cop py
t. rig
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by c lksw
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Prote AG.
– Unscrew earth wire from securing bolt of starter -arrow-.
11. Starter 59
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing bolt of starter -arrow-.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Body - front; Noise insulation .
– Remove securing nut -1- from lower securing bolt of starter.
– Remove wiring retainer -2-.
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ce
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un
pt
following:
an
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rm
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– Tighten threaded connections to specified torques
pe
ility
⇒ page 65 .
ot
wit
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es, in part or in w
t to the co
11.4.6 Vehicles with 2.0 l TDI engine and manual gearbox
rrectness of i
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nform
mercia
a
com
tion in
r
te o
thi
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iva
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Prote AG.
60 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Special tools and workshop
equipment required n AG. Volkswagen AG do
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♦ Torque wrench - V.A.G d b ua
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rm
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en
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t.
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Cop py
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Prote AG.
Removing:
– Disconnect battery ⇒ page 4 .
– Pull engine cover panel upwards -arrows-.
11. Starter 61
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Separate connector -1-, release spring-type clip -2- with
spring-type clip pliers - VAS 5024A- and pull off vacuum hoses
-3-.
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– Remove securing bolt of air filter housing -arrow-.
h re
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es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
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ion
c
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his
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for
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ng
t.
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Cop py
t. rig
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Vo
co lksw
by
cted agen
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– Pull hose -arrow- off air filter housing and remove.
– Pull air filter housing upwards out of brackets and remove.
62 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Slide protective cap in direction of -arrow- off solenoid switch.
– Unscrew positive wire -1- and disconnect connector from ter‐
minal 50 -2-.
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byV ua
d ran
ir se tee
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ility
ot p
– Unscrew earth wire from securing bolt of starter -arrow-.
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
c
– Remove securing bolt of starter -arrow-.
or
thi
te
sd
a
– Remove noise insulation ⇒ General body repairs, exterior;
iv
o
r
rp
cu
Rep. gr. 50 ; Body - front; Noise insulation .
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
11. Starter 63
Passat 2006 ➤ , Passat Variant 2006 ➤
AG. Volkswagen AG d
Electrical system - Edition 10.2013 agen oes
olksw not
y V gu
d b ara
– Remove securing nut -1- from lower securing ise
bolt of starter.
r nte
tho eo
au ra
– Remove wiring retainer -2-. ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Remove securing bolt of starter -arrow-.
l purpos
– Remove starter.
nf
ercia
Installing:
orm
m
Install in the reverse order of removal. When doing this, note the
atio
m
following:
o
n in
or c
thi
e
– Tighten threaded connections to specified torques
t
sd
iva
⇒ page 65 .
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
64 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
12 Specified torques: starter
Threaded connections Specified torques
Starter to gearbox M12 80 Nm
Starter to gearbox M10 40 Nm
Earthing wire on starter securing bolt M8 15 Nm
Wiring retainer on starter securing bolt M8 15 Nm
Wiring retainer on starter securing bolt, only ve‐ M8 23 Nm
hicles with a 3.6 l FSI engine and automatic
gearbox
Positive wire to starter solenoid M8 15 Nm
Air filter housing to body M6 10 Nm
Earth wire to automatic gearbox housing M8 agen
AG.15
VolkNm
swagen AG
do
w es n
olks ot g
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ed ran
ris tee
tho or
au ac
ss
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le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
12. Specified torques: starter 65
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
13 Starter, vehicles with 1.8 l TSI engine
and manual gearbox
AG. Volkswagen AG d
13.1 Assembly overview Volksw
agen oes
not
gu
d by ara
ise nte
or eo
h
1 - Starter aut ra
ss c
❑ Removing and installing
ce
e
nl
pt
⇒ page 67
du
an
itte
y li
❑ Checking ⇒ page 30
erm
ab
ility
ot p
2 - Battery positive wire con‐
wit
, is n
nection to starter
h re
hole
spec
3 - Battery positive wire secur‐
es, in part or in w
ing nut to starter
t to the co
❑ M8
❑ 15 Nm
rrectness of i
4 - Starter securing bolts
l purpos
❑ M12
❑ 75 Nm
nform
ercia
5 - Protective cap
m
at
om
io
6 - Wiring retainer securing nut
n
c
in t
or
❑ M8
his
ate
do
riv
❑ 23 Nm
p
cum
for
en
g
7 - Wiring retainer
n
t.
yi Co
op py
8 - (Without illustration) air filter
t. C rig
gh ht
yri
housing securing bolt to body p by
o Vo
by c lksw
❑ M6
cted agen
Prote AG.
❑ 10 Nm
66 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
13.2 Removing and installing starter, vehicles with 1.8 l TSI engine and manual
gearbox
AG. Volkswagen AG d
agen oes
Special tools and workshop olksw not
yV gu
equipment required ised b ara
nte
or eo
h
♦ Torque wrench - V.A.G s aut ra
c
1331- s
ce
le
un
pt
♦ Torque wrench - V.A.G
an
d
itte
y li
1332-
rm
ab
pe
ility
♦ Spring-type clip pliers -
ot
wit
, is n
VAS 5024-
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Removing:
– Disconnect battery ⇒ page 4 .
– Disconnect connector -1- and release spring-type clip -2- us‐
ing spring type clip pliers - VAS 5024A- .
13. Starter, vehicles with 1.8 l TSI engine and manual gearbox 67
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing bolt of air filter housing -arrow-.
– Release locking lugs -arrows- and take off cover.
G. Volkswage
– Pull hose -arrow- off air filter housing
lksw
agen and remove. AG does
A n
n o ot g
yV u
– Pull air filter housing upwards
ed
b
out of brackets and remove from aran
ris
vehicle. utho tee
o
a ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Slide protective cap in direction of -arrow- off solenoid switch.
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
68 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unscrew positive wire -1- and disconnect connector from ter‐
minal 50 -2-.
– Unscrew earth cable from upper starter securing bolt -arrow-.
AG. Volkswagen A
– Remove upper securing
lksbolt
wageof starter -arrow-.does n
n G
o o t gu
yV
– Remove db
noise insulation ⇒ General body repairs, exterior;
ara
rise nte
Rep. gr. 50 ;uthBody
o - front; Noise insulation . eo
ra
a c
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Remove securing nut -1- from lower securing bolt of starter.
rrectness of i
– Remove wiring retainer -2-.
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
13. Starter, vehicles with 1.8 l TSI engine and manual gearbox 69
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove lower securing bolt of starter -arrow-.
– Remove starter downwards from vehicle.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
– Tighten threaded connections to torques specified in assem‐
bly overview ⇒ page 66 .
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
70 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14 Alternator
Caution
When batteries are disconnected and reconnected, the proce‐
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 . agen
AG. Volkswagen AG d
o w es n
olks ot g
byV ua
ed ran
ris tee
tho or
au ac
Note ss
ce
le
un
pt
an
d
Checking alternator ⇒ Current flow diagrams, Electrical fault find‐ itte
y li
ing and Fitting locations .
erm
ab
ility
ot p
wit
is n
14.1 Securing B+ (battery positive) wire to al‐
h re
ole,
ternator
spec
urposes, in part or in wh
t to the co
Caution
rrectne
If the battery positive wire is not tightened to the specified tor‐
que, there is a risk of the following:
ss
♦ The battery will not be charged fully.
o
cial p
f inform
♦ Vehicle electrics or electronics fail completely (break‐
mer
down).
atio
om
n
♦ Danger of fires from sparks
c
i
or
n thi
te
sd
♦ Damage to electronic components and control units due
iva
o
r
to excessive voltage
p
cum
r
fo
en
ng
t.
yi Co
Cop py
– The specified torque for the battery positive wire securing nut
t. rig
gh ht
yri by
-arrow- can be found in the “specified torques” table cop Vo
by lksw
⇒ page 134 . cted agen
Prote AG.
14.2 Checking poly V-belt
– Crank engine at vibration damper/belt pulley using a socket.
– Check poly V-belt for:
♦ Sub-surface cracks (cracks, core ruptures, cross sectional
breaks)
♦ Layer separation (top layer, cord strands)
♦ Base break-up
♦ Fraying of cord strands
♦ Flank wear (material wear, frayed flanks, flank brittleness -
glassy flanks-, surface cracks)
14. Alternator 71
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise nte
Passat 2006 ➤ , Passat Variant 2006 ➤ thor eo
u ra
Electrical system - Edition 10.2013 ss a c
ce
le
un
pt
♦ Traces of oil and grease
an
d
itte
y li
erm
ab
ility
ot p
Caution
wit
is n
h re
ole,
If faults are found, it is essential for the poly V-belt to be re‐
spec
newed. This will avoid possible breakdowns or operating prob‐
urposes, in part or in wh
lems.
t to the co
14.3 Checking alternator - C-
rrectne
– Connect vehicle diagnosis tester ⇒ page 409 .
ss o
cial p
f
Select “Guided fault finding” mode in vehicle diagnosis tester .
inform
mer
– Using “GoTo” button, select “Functions/component” and the
atio
following menu options in succession:
om
n
c
i
or
n
♦ Body
thi
te
sd
va
♦ Electrical system
i
o
pr
cum
r
fo
en
♦ 27 - Starter, current supply
ng
t.
yi Co
op py
♦ Electrical components t. C rig
gh ht
pyri by
Vo
♦ C - Alternator
co lksw
by
cted agen
Prote AG.
14.4 Alternator, 1.4 l TSI engine
14.4.1 Assembly overview
72 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Hexagon bolt
❑ 40 Nm
2 - Washer
3 - Idler roller
4 - Washer
5 - Timing case
6 - Hexagon flange nut
❑ M8
❑ Securing nut for B+ wire
on rear of alternator
❑ 15 Nm
7 - Cross-head screw
❑ M5 x 21
❑ 4.5 Nm
8 - Hexagon nut, flat
❑ M8
9 - Washer
❑ M5
10 - Protective cap
11 - Cross-head screws AG. Volkswagen AG d
agen oes
olksw not
❑ M4 x 19 ed by
V gu
ara
is nte
❑ 2 Nm ut
hor eo
a ra
s c
12 - Cross-head screw s
ce
le
un
pt
❑ M4 x 13
an
d
itte
y li
❑ 2 Nm
erm
ab
ility
ot p
13 - Voltage regulator
wit
is n
❑ Removing and installing
h re
ole,
voltage regulator
spec
urposes, in part or in wh
⇒ page 131
t to the co
14 - Alternator
❑ Removing and installing alternator ⇒ page 74
❑ Checking alternator ⇒ page 72 rrectne
❑ Securing B+ wire to alternator ⇒ page 71
ss o
❑ Removing and installing poly V-belt pulley on alternator ⇒ page 127
cial p
f inform
15 - Poly V-belt
mer
atio
❑ Poly V-belt routing ⇒ Power unit; Rep. gr. 13 ; Dismantling and assembling engine
om
n
c
❑ Checking poly V-belt ⇒ page 71
i
or
n thi
te
sd
a
16 - Hexagon head flange bolts
iv
o
pr
cum
r
❑ M8 x 90
fo
en
ng
t.
yi
❑ 23 Nm
Co
Cop py
t. rig
gh
17 - Hexagon head flange bolts
ht
pyri by
Vo
o
by c lksw
❑ M8 x 50 Prote
cted AG.
agen
❑ 25 Nm
18 - Tensioning element
19 - Bracket
❑ For tensioning element and air conditioner compressor
14. Alternator 73
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
20 - Hexagon head flange bolt
❑ M10 x 50
❑ 20 Nm + 1/4 turn (90°) further
21 - Spacer sleeve
Not illustrated
♦ M5 securing nut on back of alternator for wiring clamp - 3.2 Nm
14.4.2 Removing and installing alternator, 1.4 l
TSI engine
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
n AG. Volkswagen AG do
wage es n
♦ Locking pin - T10060 A- yV
olks ot g
ua
d b ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Removing:
rrectness of i
– Disconnect battery ⇒ page 4 .
l purpos
– Pull activated charcoal filter -1- upwards out of fasteners
-arrows-.
nf
ercia
orm
m
– Place activated charcoal filter -1- with connected hoses to one
atio
m
side.
o
n in
or c
thi
– Remove poly V-belt ⇒ Power unit; Rep. gr. 13 ; Dismantling
te
sd
iva
and assembling engine; Removing and installing poly V-belt .
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
74 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove upper alternator securing bolt -arrow-.
n AGexterior; . Volkswagen AG
– Remove noise insulation ⇒ General bodyksrepairs,
wage does
not
l
Rep. gr. 50 ; Noise insulation . by
Vo gu
ara
ed nte
oris eo
th
au ra
c
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Unscrew wiring retainer -2- and pull off protective cap -1-.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
– Disconnect DF connector -1- and unscrew battery positive
t.
yi Co
op
wire -2- from alternator. C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Remove securing bolts of air conditioner compressor
-arrows-.
14. Alternator 75
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release and disconnect connector -1-.
– Unscrew third securing bolt -arrow- and remove air conditioner
compressor from bracket.
Note
♦ The hoses of the air conditioner compressor can remain con‐
nected.
♦ Suspend the air conditioner compressor -3- using a piece of
wire -1- at a suitable position under the vehicle until it is ready
to be reinstalled.
♦ Ensure that the hoses -2- are not stretched or kinked when
doing this.
– Remove lower alternator securing bolt -arrow-.
– Remove alternator from vehicle downwards.
Installing:
Install in the reverse order of removal. When doing nthis,
AG. Vnote
olkswathe
gen AG
following: lkswage does
not
Vo g by ua
ed ran
oris tee
Caution au
th or
ac
ss
ce
le
♦ When installing used poly V-belts observe the direction of
un
pt
an
d
rotation marked on removal!
itte
y li
rm
ab
♦ Before installing poly V-belt, ensure that all assemblies
pe
ility
(alternator, air conditioner compressor, vane pump) are
ot
wit
, is n
installed correctly.
h re
hole
spec
♦ When fitting belt, ensure that poly V-belt seats correctly in
es, in part or in w
pulleys!
t to the co
rrectness of i
– Drive threaded sleeves -A- about 4 mm in direction of
-arrow- out of alternator housing.
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
76 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Tighten cable retainer -arrow- to rear of alternator in 9 o'clock
position.
– Tighten threaded connections to torques specified in assem‐
bly overview ⇒ page 72 .
– Start engine and check belt is running correctly.
14.5 Alternator, 1.8 l TSI engine
. Volkswag AG en AG
agen does
olksw not
yV gu
db ara
14.5.1 Alternator, 1.8 l TSI engine tho
rise nte
eo
au ra
c
ss
ce
e
nl
1 - Hexagon head flange bolt
pt
du
an
itte
❑ M8x110
y li
erm
ab
❑ 20 Nm
ility
ot p
wit
, is n
2 - Cross-head screws
h re
hole
❑ M4x19
spec
es, in part or in w
❑ 2 Nm
t to the co
3 - Washer
❑ M5
rrectness of i
4 - Cross-head screw
l purpos
❑ M5x21
❑ 4.5 Nm
nform
ercia
5 - Hexagon nut
m
at
om
io
❑ M8
n
c
in t
or
❑ 15 Nm
his
ate
do
riv
6 - Hexagon nut, flat
p
cum
for
en
g
❑ M8
n
t.
yi Co
Cop py
7 - Protective cap for alternator
t. rig
gh ht
pyri by
Vo
o
8 - Cross-head screw by c lksw
cted agen
Prote AG.
❑ M4x13
❑ 2 Nm
9 - Voltage regulator
❑ Removing and installing
voltage regulator
⇒ page 131
10 - Alternator
❑ Removing and installing
alternator ⇒ page 78
❑ Checking alternator
⇒ page 72
❑ Removing and installing poly V-belt pulley ⇒ page 127
11 - Poly V-belt
❑ Removing and installing ⇒ Power unit; Rep. gr. 13 ; Dismantling and assembling engine
❑ Checking ⇒ page 71
14. Alternator 77
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
❑ Poly V-belt routing ⇒ Power unit; Rep. gr. 13 ; Dismantling and assembling engine
14.5.2 Removing and installing alternator, 1.8 l
TSI engine
Caution
When batteries are disconnected and reconnected, the proce‐
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 .
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
♦ Locking pin - T10060 A-
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
Removing:
atio
om
n in
c
– Disconnect battery ⇒ page 4 .
or
thi
te
sd
iva
o
r
rp
cu
Caution
o
m
f
en
ng
t.
yi Co
op
Before removing, mark the top side and direction of rotation of C py
t. rig
the poly V-belt. When installing, ensure correct fitting position
gh ht
yri by
and direction of rotation. If the belt is installed in the wrong
cop Vo
by lksw
cted
position or against direction of rotation, the belt will be de‐
agen
Prote AG.
stroyed!
– Remove poly V-belt ⇒ Power unit; Rep. gr. 13 ; Dismantling
and assembling engine .
78 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release and disconnect connector -2-.
– Unscrew oil pressure switch -1- (24 mm). . Volkswagen AG
gen AG does
swa
– Remove securing bolts -arrows- of alternator. y V olk not
gu
d b ara
e nte
– Swing alternator slightly to the left to gainthaccess
oris
to connec‐ eo
tions on generator side. s au ra
c
s
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
– Release and disconnect connector of DF cable -1-.
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
or
– Lever off protective cap -1-.
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Remove securing nut -2- and remove the B+ cable -1-, located
beneath, from the connector thread of the alternator.
14. Alternator 79
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove both securing bolts -arrows- and put pipework and
hose -1- up to make room for removing generator.
Note
Pipework and hose can remain connected.
– Lift alternator out of vehicle.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
Caution
♦ When installing used poly V-belts observe the direction of
rotation marked on removal!
♦ Before installing poly V-belt, ensure that all ancillaries (al‐
ternator, air conditioner compressor) are secure.
♦ When fitting belt, ensure that poly V-belt seats correctly in
pulleys!
– Tighten threaded connections to torques specified in assem‐
bly overview ⇒ page 77 .
14.6 Alternator, 1.6 l injection engine
AG. Volkswagen AG d
agen
14.6.1 Assembly overview
oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
80 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Hexagon head flange bolt
❑ M8x108
❑ 23 Nm
2 - Hexagon head flange bolts
❑ M8x50
❑ 23 Nm
3 - Bracket
4 - Hexagon flange nut
❑ M8
5 - Hexagon head flange bolts
❑ M8x45
❑ 52 Nm
6 - Protective cap
7 - Hexagon flange nut
❑ M8
8 - Cross-head screw
❑ M5x21
❑ 4.5 Nm
9 - Hexagon nut, flat
❑ M8
10 - Washer
❑ M5
11 - Cross-head screws
❑ M4x19
❑ 2 Nm
12 - Cross-head screw
❑ M4x13 AG. Volkswagen AG d
agen oes
olksw not
❑ 2 Nm ed byV gu
ara
ris nte
13 - Voltage regulator aut
ho eo
ra
s c
❑ Removing and installing voltage regulator ⇒ page 131 s
ce
le
un
pt
14 - Alternator
an
d
itte
y li
❑ Removing and installing alternator ⇒ page 82
erm
ab
ility
ot p
15 - Poly V-belt
wit
is n
h re
❑ Checking ⇒ page 71
ole,
spec
urposes, in part or in wh
16 - Ancillary bracket
t to the co
❑ For alternator and air conditioner compressor
❑ Tightening sequence ⇒ page 134
rrectne
17 - Poly V-belt tensioning element
18 - Hexagon head flange bolt
ss o
❑ M8x90
cial p
f inform
❑ 23 Nm
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
81
co Vo
by lksw
cted
14. Alternator
agen
Prote AG.
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.6.2 Removing and installing alternator, 1.6 l
injection engine
Caution
When batteries are disconnected and reconnected,agen the proce‐ AG does
AG. Volkswagen
dure described in the workshop manual olksw be strictly ob‐
must not
V gu
by
served ⇒ page 4 . ris
ed ara
nt ee
tho or
s au ac
s
Special tools and workshop equipment required
ce
le
un
pt
an
d
itte
♦ Torque wrench - V.A.G 1331-
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
♦ Locking pin - T10060 A-
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Removing:
– Disconnect battery ⇒ page 4 .
– Pull engine cover panel upwards -arrows-.
82 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Disconnect DF wire connector -1- and pull off protective cap
-2-.
– Unscrew B+ (battery positive) wire -arrow- from
en AG. V
olksalternator.
wagen AG
ag does
ksw not
y Vol gu
b ara
Caution ris
ed nte
tho eo
au ra
Before removing, markssthe top side and direction of rotation of c
ce
e
the poly V-belt. When installing, ensure correct fitting position
nl
pt
du
and direction of rotation. If the belt is installed in the wrong
an
itte
y li
position or against direction of rotation, the belt will be de‐
erm
ab
stroyed!
ility
ot p
wit
, is n
h re
hole
– Mark direction of rotation of poly V-belt.
spec
es, in part or in w
t to the co
– Release tension of poly V-belt by swivelling tensioning ele‐
ment in -direction of arrow-.
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
– Lock tensioning element using locking pin - T10060 A- . Cop py
t. rig
gh ht
yri
– Remove poly V-belt. p by
co Vo
by lksw
cted agen
Prote AG.
14. Alternator 83
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip coolant hose from hose bracket -1- and unscrew se‐
curing nut -2-.
– Remove securing bolts -arrows-.
– Remove holder together with clamping element from vehicle.
– Remove securing bolts of alternator -arrows-.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
– Unscrew wiring retainer -arrow- from alternator.
hole
spec
– Remove alternator.
es, in part or in w
t to the co
Installing:
Install in the reverse order of removal. When doing this, note the
rrectness of i
following:
l purpos
Caution
nform
ercia
♦ When installing used poly V-belts observe the direction of
m
rotation marked on removal!
com
tion in
r
♦ Before installing poly V-belt, ensure that all ancillaries (al‐
te o
thi
ternator, air conditioner compressor) are secure.
s
iva
do
r
rp
cum
♦ When fitting belt, ensure that poly V-belt seats correctly in
fo
en
g
pulleys!
n
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
84 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Drive threaded sleeves -A- about 4 mm in direction of
-arrow- out of alternator housing.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
– Tighten cable retainer -arrow- to rear of alternator in 3 o'clock
y li
erm
ab
position.
ility
ot p
– Tighten threaded connections to specified torques
wit
, is n
h re
⇒ page 134 .
hole
spec
es, in part or in w
Caution
t to the co
Observe notes for battery terminal clamp bolt ⇒ page 1 .
rrectness of i
l purpos
– Reconnect battery ⇒ page 4 .
– Start engine and check belt is running correctly.
nf
ercia
orm
– Switch off engine.
m
atio
om
n in
or c
14.6.3 Poly V-belt routing, 1.6 l injection engine
thi
te
sd
iva
o
r
Vehicles without air conditioner:
rp
cu
o
m
f
en
ng
1- Tensioning roller
t.
yi Co
Cop py
. rig
2- Poly V-belt pulley - alternator
ht ht
rig by
copy Vo
3- Poly V-belt
by lksw
cted agen
Prote AG.
4- Poly V-belt pulley - crankshaft
Vehicles with an air conditioner:
1- Tensioning roller
2- Poly V-belt pulley - alternator
3- Poly V-belt pulley - air conditioner compressor
4- Poly V-belt
5- Poly V-belt pulley - crankshaft
14. Alternator 85
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.7 Alternator, 1.6 l FSI engine
14.7.1 Assembly overview
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
1 - Hexagon bolt ir se
d ran
tee
ho
❑ 40 Nm aut or
ac
ss
❑ M8x90
ce
le
un
pt
an
d
2 - Washer
itte
y li
erm
ab
3 - Idler roller
ility
ot p
wit
is n
4 - Washer
h re
ole,
spec
5 - Timing case
urposes, in part or in wh
t to the co
6 - Hexagon flange nut
❑ M8
rrectne
7 - Cross-head screw
❑ M5x21
ss
❑ 4.5 Nm
o
cial p
f in
8 - Hexagon nut, flat
form
mer
❑ M8
atio
om
n
c
9 - Washer
i
or
n thi
e
❑ M5
t
sd
iva
o
pr
10 - Protective cap cum
r
fo
en
ng
t.
yi Co
11 - Cross-head screws t. Cop py
rig
❑ M4x19
gh ht
pyri by
Vo
co
❑ 2 Nm
by lksw
cted agen
Prote AG.
12 - Cross-head screw
❑ M4x13
❑ 2 Nm
13 - Voltage regulator
❑ Removing and installing
voltage regulator
⇒ page 131
14 - Alternator
❑ Removing and installing alternator ⇒ page 87
15 - Poly V-belt
❑ Checking poly V-belt ⇒ page 71
16 - Hexagon head flange bolts
❑ M8x90
❑ 23 Nm
17 - Hexagon head flange bolts
❑ M8x50
❑ 25 Nm
18 - Tensioning element
19 - Bracket
❑ For tensioning element and air conditioner compressor
86 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
20 - Hexagon head flange bolt
❑ M10x50
❑ 20 Nm + 1/4 turn (90°) further
21 - Spacer sleeve
14.7.2 Removing and installing alternator, 1.6 l FSI engine
Special tools and workshop
equipment required
♦ Torque wrench - V.A.G
1331-
♦ Locking pin - T10060 A-
♦ Spring-type clip pliers -
VAS 5024 A-
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
Removing:
– Disconnect battery ⇒ page 4 .
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
14. Alternator 87
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Loosen spring-type clip -arrow- with spring type clip pliers -
VAS 5024 A- and pull hose off.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
– Pull off hose -1- and separate connector -2-. ir se
d ran
tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Pull engine cover panel upwards -arrows-.
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
– Loosen hose clip -1- and release locking lugs -arrows-. Re‐ Prote
cted AG.
agen
move hose.
88 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing bolts -arrows- and remove heat shield from
vehicle.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Noise insulation .
Caution
Before removing, mark the top side and direction of rotation of
the poly V-belt. When installing, ensure correct fitting position
and direction of rotation. If the belt is installed in the wrong
position or against direction of rotation, the belt will be de‐
stroyed!
– Mark direction of rotation of poly V-belt.
– Release tension on poly V-belt by levering back tensioning el‐
ement in direction of arrow using a 16 mm open-jaw spanner
and lock tensioning element with locking pin - T10060 A- .
AG. Volkswagen AG d
agen oes
– Remove poly V-belt. olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
– Remove idler roller securing bolts -arrows- and remove idler
es, in part or in w
roller from bracket.
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
– Remove securing bolts for alternator -arrows-.
for
en
ng
t.
yi
– Remove alternator from bracket and turn it to gain access to
Co
Cop py
the push-fit and screwed connections.
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
14. Alternator 89
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unscrew wiring retainer -arrow- from alternator.
– Disconnect DF wire connector -1- and pull off protective cap
-2-.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
– Unscrew B+ (battery positive) wire -arrow- from alternator.
wit
is n
– Remove alternator from vehicle downwards.
h re
ole,
spec
urposes, in part or in wh
Installing:
t to the co
Install in the reverse order of removal. When doing this, note the
following:
rrectne
Caution
ss o
♦ When installing used poly V-belts observe the direction of
cial p
f in
rotation marked on removal!
form
mer
♦ Before installing poly V-belt, ensure that all ancillaries (al‐
atio
m
ternator, air conditioner compressor, vane pump) are se‐
o
n
c
i
or
n
cure.
thi
te
sd
va
♦ When fitting belt, ensure that poly V-belt seats correctly in
i
o
pr
cum
pulleys!
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
– Drive threaded sleeve -A- about 4 mm in direction of arrow out cop Vo
by lksw
of alternator housing.
cted agen
Prote AG.
90 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Tighten cable retainer -arrow- to rear of alternator in 9 o'clock
position.
– Tighten threaded connections to specified torques
⇒ page 134 .
– Start engine and check belt is running correctly.
14.7.3 Poly V-belt routing, 1.6 l FSI engine
Vehicles without air conditioner:
1- Poly V-belt pulley – coolant pump
2- Tensioning roller
3- Poly V-belt pulley – alternator
4- Poly V-belt
5- Poly V-belt pulley – crankshaft
Vehicles with an air conditioner:
1- Poly V-belt pulley – coolant
swa
genpump
AG. Volkswagen AG d
oes
k not
Vol gu
2- Idler roller ed by ara
nte
ris
ho eo
3- Poly V-beltautpulley – alternator ra
ss c
4- Tensioning roller
ce
le
un
pt
an
d
5- Poly V-belt pulley – air conditioner compressor
itte
y li
rm
ab
pe
6- Poly V-belt
ility
ot
wit
, is n
7- Poly V-belt pulley – crankshaft
h re
hole
spec
es, in part or in w
14.8 Alternator, 2.0 l FSI engine
t to the co
rrectness of i
14.8.1 Assembly overview
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
14. Alternator 91
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
olkswagen AG
en AG. V
1 - Hexagon head flangeolbolts
ksw
ag does
not
y V gu
❑ M8x90 ed
b ara
nte
oris
❑ 23 Nm auth eo
ra
ss c
2 - Hexagon head flange bolts
ce
e
nl
pt
du
❑ M8x50
an
itte
y li
erm
❑ 23 Nm
ab
ility
ot p
3 - Transportation bracket
wit
, is n
h re
4 - Poly V-belt tensioning ele‐
hole
spec
ment
es, in part or in w
t to the co
5 - Ancillary bracket
❑ For alternator and air
conditioner compressor
rrectness of i
❑ Tightening sequence
l purpos
⇒ page 134
6 - Hexagon head flange bolts
nf
ercia
o
❑ M10x45
rm
m
atio
m
❑ 52 Nm
o
n in
or c
7 - Protective cap
thi
te
sd
iva
o
8 - Hexagon flange nut
r
rp
cu
o
m
f
❑ M8
en
ng
t.
yi Co
op py
9 - Cross-head screw t. C rig
gh ht
yri by
❑ M5x21 op Vo
by c lksw
cted agen
❑ 4.5 Nm Prote AG.
10 - Hexagon nut, flat
❑ M8
11 - Washer
❑ M5
12 - Cross-head screws
❑ M4x19
❑ 2 Nm
13 - Cross-head screw
❑ M4x13
❑ 2 Nm
14 - Voltage regulator
❑ Removing and installing voltage regulator ⇒ page 131
15 - Alternator
❑ Removing and installing alternator ⇒ page 93
16 - Poly V-belt
❑ Checking ⇒ page 71
92 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.8.2 Removing and installing alternator, 2.0
l FSI engine
Caution
When batteries are disconnected and reconnected, the proce‐
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 .
Special tools and workshop
equipment required
♦ Torque wrench - V.A.G
1331-
♦ Locking pin - T10060 A-
♦ Spring-type clip pliers -
VAS 5024 A- agen
AG. Volkswagen AG d
oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Removing:
– Disconnect battery ⇒ page 4 .
14. Alternator 93
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull engine cover panel upwards -arrows-.
Caution
Before removing, mark the top side and direction of rotation of
the poly V-belt. When installing, ensure correct fitting position
and direction of rotation. If the belt is installed in the wrong
position or against direction of rotation, the belt will be de‐
stroyed!
– Mark direction of rotation of poly V-belt.
– Release tension of poly V-belt by swivelling tensioning ele‐
ment in direction of -arrow- using a 16 mm open-jaw spanner.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
– Lock tensioning element -2- using locking pin - T10060 A-
un
pt
-1-.
an
d
itte
y li
erm
ab
– Remove poly V-belt.
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
– Unclip coolant hose -arrows-.
inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
94 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing bolts from tensioning element -arrows-.
– Remove tensioning element together with lifting eye -1- out of
vehicle. wage
n AG. Volkswagen AG do
es ks not
Vol gu
d by ara
e nte
ris
tho eo
au ra
c
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
– Remove securing bolts of alternator -arrows-.
t to the co
– Remove alternator from bracket and turn it to gain access to
the push-fit and screwed connections.
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
– Unscrew wiring retainer -arrow- from alternator.
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Disconnect DF wire connector -1- and pull off protective cap
-2-.
14. Alternator 95
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unscrew B+ (battery positive) wire -arrow- from alternator.
AG. Volkswagen AG d
– Remove alternator from vehicle. lkswagen oes
not
o
yV gu
Installing: risedb ara
nte
tho eo
Install in the reverse order auof removal. When doing this, note the ra
c
ss
following:
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Drive threaded sleeve -A- about 4 mm in direction of arrow out
of alternator housing.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
g
– Tighten cable retainer -arrow- to rear of alternator in 9 o'clock
n
t.
yi Co
op
position. C py
t. rig
gh ht
yri by
– Tighten threaded connections to specified torques cop Vo
by lksw
⇒ page 134 . cted agen
Prote AG.
Caution
♦ When installing used poly V-belts observe the direction of
rotation marked on removal!
♦ Before installing poly V-belt, ensure that all ancillaries (al‐
ternator, air conditioner compressor) are secure.
♦ When fitting belt, ensure that poly V-belt seats correctly in
pulleys!
Caution
Observe notes for battery terminal clamp bolt ⇒ page 1 .
– Reconnect battery ⇒ page 4 .
– Start engine and check belt is running correctly.
– Switch off engine.
96 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.8.3 Poly V-belt routing, 2.0 l FSI engine
Vehicles without air conditioner:
1- Tensioning roller
2- Poly V-belt pulley - alternator
3- Poly V-belt
4- Poly V-belt pulley - crankshaft
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
Vehicles with an air conditioner:
itte
y li
erm
ab
1- Tensioning roller
ility
ot p
wit
, is n
2- Poly V-belt pulley - alternator
h re
hole
spec
3- Poly V-belt pulley - air conditioner compressor
es, in part or in w
t to the co
4- Poly V-belt
5- Poly V-belt pulley - crankshaft
rrectness of i
l purpos
nf
ercia
or
14.9 Alternator, 2.0 l FSI turbocharged en‐
m
m
atio
m
gine
o
n in
or c
thi
te
sd
iva
o
r
rp
14.9.1 Assembly overview cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
14. Alternator 97
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Hexagon head flange bolts
❑ M8x45
❑ 23 Nm
2 - Hexagon head flange bolts
❑ M8x90
❑ 23 Nm
3 - Ancillary bracket
❑ For alternator and air
conditioner compressor
❑ Tightening sequence
⇒ page 135
4 - Hexagon head flange bolts
❑ M10x45
❑ 45 Nm
5 - Protective cap
6 - Hexagon flange nut
❑ M8
7 - Cross-head screw
❑ M5x21
❑ 4.5 Nm
8 - Hexagon nut, flat
❑ M8
9 - Washer
❑ M5
10 - Cross-head screws
❑ M4x19
❑ 2 Nm
n AG. Volkswagen AG do
11 - Cross-head screw lkswage es n
o ot g
❑ M4x13 byV ua
d ran
ir se tee
❑ 2 Nm utho
or
a ac
ss
12 - Voltage regulator
ce
e
nl
pt
du
❑ Removing and installing voltage regulator ⇒ page 131
an
itte
y li
erm
ab
13 - Alternator
ility
ot p
❑ Removing and installing alternator ⇒ page 98
wit
, is n
h re
14 - Poly V-belt
hole
spec
❑ Checking ⇒ page 71
es, in part or in w
t to the co
15 - Poly V-belt tensioning element
rrectness of i
14.9.2 Removing and installing alternator, 2.0
l purpos
l FSI turbocharged engine
nf
ercia
Special tools and workshop equipment required
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
98
co Vo
by lksw
Rep. gr.27 - Starter, current supply, CCS cted agen
Prote AG.
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque wrench - V.A.G 1331-
♦ Locking pin - T10060 A-
Removing:
– Disconnect battery ⇒ page 4 .
– Remove securing bolts -arrows-.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Open retaining clips -1- and pull hose -2- off air filter housing.
– Disconnect connector -3-.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
14. Alternator 99
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull engine cover panel upwards -arrows-.
Caution
Before removing, mark the top side and direction of rotation of
the poly V-belt. When installing, ensure correct fitting position
and direction of rotation. If the belt is installed in the wrong
position or against direction of rotation, the belt will be de‐
stroyed!
– Mark direction of rotation of poly V-belt.
– Release tension of poly V-belt by swivelling tensioning ele‐
ment in direction of -arrow- using a 16 mm open-jaw spanner.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
– Lock tensioning element using locking pin - T10060 A- .
ot p
wit
, is n
– Remove poly V-belt. h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
m
– Loosen the threaded connections of the coolant pipe
o
n in
c
-arrows-.
or
thi
te
sd
iva
o
r
rp
cu
o
Note
f
en
ng
t.
yi Co
Cop py
The coolant pipe can remain installed. It will have to be loosened ht. rig
rig ht
in order to be able to remove the alternator. py by
co Vo
by lksw
cted agen
Prote AG.
100 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing bolts of alternator -arrows-.
– Disconnect DF wire connector -1- and pull off protective cap
-2-.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
o
– Unscrew B+ (battery positive) wire -arrow-au from alternator.
th or
ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Unscrew wiring retainer -arrow- from alternator. rrectness of i
l purpos
– Remove alternator from vehicle.
nform
ercia
Installing:
m
at
om
Install in the reverse order of removal. When doing this, note the
ion
c
following:
in t
or
his
ate
do
priv
Caution
um
for
en
ng
t.
yi Co
♦ When installing used poly V-belts observe the direction of Cop py
. rig
rotation marked on removal!
t
gh ht
pyri by
Vo
co
♦ Before installing poly V-belt, ensure that all ancillaries (al‐
by lksw
cted agen
Prote
ternator, air conditioner compressor) are secure.
AG.
♦ When fitting belt, ensure that poly V-belt seats correctly in
pulleys!
14. Alternator 101
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Drive threaded sleeves -A- about 4 mm in direction of
-arrow- out of alternator housing.
– Tighten cable retainer -arrow- to rear of alternator in 9 o'clock
position.
– Tighten threaded connections to specified torques
⇒ page 134 .
Caution AG. Volkswagen AG d
agen oes
olksw not
yV g
Observe notes for batteryed terminal clamp bolt ⇒ page 1 . uara
b
ris nte
ho eo
aut ra
ss c
– Reconnect battery ⇒ page 4 .
ce
e
nl
pt
du
an
– Start engine and check belt is running correctly.
itte
y li
erm
ab
– Switch off engine.
ility
ot p
wit
, is n
h re
14.9.3 Poly V-belt routing, 2.0 l FSI turbo‐
hole
spec
charged engine
es, in part or in w
t to the co
Vehicles without air conditioner:
1- Tensioning roller
rrectness of i
2- Poly V-belt pulley - alternator
l purpos
3- Poly V-belt
nform
ercia
4- Poly V-belt pulley - crankshaft
m
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
op py
Vehicles with an air conditioner:
. C rig
ht ht
rig by
py
1- Tensioning roller
co Vo
by lksw
cted agen
Prote AG.
2- Poly V-belt pulley - alternator
3- Poly V-belt pulley - air conditioner compressor
4- Poly V-belt
5- Poly V-belt pulley - crankshaft
102 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.10 Alternator,agen
A3.6
G. VollksFSI
wagenengine
AG do and 3.2 l in‐
jection engine
lksw es n
Vo ot gu
by a
ed ran
ris tee
tho or
au ac
14.10.1 Assembly overview
s s
ce
e
nl
pt
du
an
itte
y li
erm
1 - Multi-point socket head bolt
ab
ility
ot p
❑ For tensioning element
wit
, is n
⇒ Item 2 (page 103) .
h re
hole
❑ M10x85
spec
es, in part or in w
❑ 50 Nm
t to the co
2 - Poly V-belt tensioning ele‐
ment
rrectness of i
3 - Hexagon head flange bolts
l purpos
❑ For alternator
⇒ Item 17 (page 104) .
nform
ercia
❑ M8x90
m
❑ 23 Nm
at
om
ion
c
4 - Ancillary bracket
in t
or
his
te
❑ For alternator and air
a
do
riv
conditioner compressor
p
cum
for
en
g
❑ Tightening sequence
n
t.
yi Co
⇒ page 136 ht. Cop py
rig
rig ht
5 - Multi-point socket head py by
co Vo
bolts
by lksw
cted agen
Prote AG.
❑ For ancillary bracket
⇒ Item 4 (page 103)
❑ M8x50
❑ 23 Nm
6 - Multi-point socket head fit‐
ted bolts
❑ For ancillary bracket
⇒ Item 4 (page 103)
❑ M8x28
❑ 23 Nm
7 - Hexagon socket head col‐
lard bolts
❑ For bracket ⇒ Item 8 (page 103) .
❑ M6x16
❑ 8 Nm
8 - Bracket
❑ For circulation pump - V55- .
9 - Protective cap
10 - Hexagon flange nut
❑ M8
11 - Cross-head screw
❑ M5x21
❑ 4.5 Nm
12 - Hexagon nut, flat
❑ M8
14. Alternator 103
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
13 - Washer
❑ M5
14 - Cross-head screws
❑ M4x19
❑ 2 Nm
15 - Cross-head screw
❑ M4x13
❑ 2 Nm
16 - Voltage regulator
❑ Removing and installing voltage regulator ⇒ page 131
17 - Alternator
❑ Removing and installing alternator ⇒ page 104
18 - Poly V-belt
❑ Checking ⇒ page 71
19 - O-ring
❑ For idler roller ⇒ Item 22 (page 104)
20 - Dust cap
❑ For idler roller ⇒ Item 22 (page 104)
21 - Hexagon head flange bolts
❑ For idler roller ⇒ Item 22 (page 104)
❑ M10x36
❑ 40 Nm AG. Volkswagen AG d
agen oes
ksw
22 - Idler roller byV
ol not
gu
ara
ed
❑ With deep groove ball bearing. ho ris nte
eo
aut ra
23 - Dust cap ss c
ce
e
❑ For idler roller ⇒ Item 22 (page 104)
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
14.10.2 Removing and installing alternator, 3.6 l
wit
, is n
h re
FSI engine and 3.2 l injection engine
hole
spec
es, in part or in w
Special tools and workshop equipment required
t to the co
♦ Torque wrench - V.A.G 1331-
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
104 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Locking pin - T10060 A-
Removing:
– Disconnect battery ⇒ page 8 .
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Body - front; Noise insulation; Assembly overview
- noise insulation .
– Remove front section of right wheel housing liner ⇒ General
body repairs, exterior; Rep. gr. 66 ; Wheel housing liner; Re‐
moving and installing front wheel housing liner .
Caution n AG. Volkswagen AG do
lkswage es n
o ot g
yV
Before removing, mark the top side ir se
dand direction of rotation of
b ua
ran
the poly V-belt. When installing, th ensure correct fitting position
o tee
or
and direction of rotation. If sthe
s au
belt is installed in the wrong ac
position or against direction of rotation, the belt will be de‐
ce
e
nl
stroyed!
pt
du
an
itte
y li
erm
ab
ility
ot p
– Mark direction of rotation of poly V-belt. wit
, is n
h re
– Release tension of poly V-belt by swivelling tensioning ele‐
hole
ment in direction of -arrow- using a 16 mm open-jaw spanner.
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
– Lock tensioning element -2- using locking pin - T10060 A-
sd
iva
o
r
-1-.
rp
cu
o
m
f
en
ng
– Remove poly V-belt.
t.
yi Co
Cop py
.
Remove air conditioner compressor and secure compressor to
t rig
gh ht
yri by
body using suitable material (e.g. welding wire) ⇒ Heating and cop Vo
by lksw
air conditioning system; Rep. gr. 87 . cted agen
Prote AG.
14. Alternator 105
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing nut -arrow- of wiring retainer.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Release and disconnect terminal 61 connector -2-.
l purpos
– Remove protective cap -1-.
nform
ercia
– Unclip and open closure -3- and release wiring from closure.
m
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Remove securing nut -1- of B+ wire -2- from alternator and
move B+ wire aside.
106 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unscrew securing bolt -1- of tensioning roller -2- and remove
tensioning roller.
– Unscrew securing bolts of alternator -arrows-.
– Remove alternator.
Installing:
AG. Volkswagen AG d
w agen oe
Install in the reverse
yV
olksorder of removal. When doing
s no
t gu this, note the
following: ised b ara
n
r tee
ho
aut or
ac
ss Caution ce
e
nl
pt
du
an
♦ When installing used poly V-belts observe the direction of
itte
y li
erm
rotation marked on removal!
ab
ility
ot p
♦ Before installing poly V-belt, ensure that all ancillaries (al‐
wit
, is n
ternator, air conditioner compressor) are secure.
h re
hole
spec
♦ When fitting belt, ensure that poly V-belt seats correctly in
es, in part or in w
pulleys!
t to the co
rrectness of i
l purpos
– Drive threaded sleeves -A- about 4 mm in direction of
-arrow- out of alternator housing.
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Tighten cable retainer -arrow- to rear of alternator in 9 o'clock
position.
– Tighten threaded connections to specified torques
⇒ page 136 .
Caution
Observe notes for battery terminal clamp bolt ⇒ page 1 .
– Reconnect battery ⇒ page 8 .
– Start engine and check belt is running correctly.
– Switch off engine.
14. Alternator 107
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.10.3 Poly V-belt routing, 3.6 l FSI engine and
3.2 l injection engine
1- Tensioning roller
2- Poly V-belt pulley – alternator
3- Idler roller
4- Poly V-belt pulley – air conditioner compressor
5- Idler roller
6- Poly V-belt pulley – crankshaft
7- Poly V-belt pulley – coolant pump
8- Poly V-belt
AG. Volkswagen AG d
14.11 Alternator, 1.6 l TDI engine Volksw
agen oes
not
by gu
d ara
ise nte
or eo
h
ut
14.11.1 Assembly overview a ra
ss c
ce
le
un
pt
an
d
itte
y li
1 - Hexagon bolt with washer
erm
ab
and threaded element
ility
ot p
❑ M4 x 20, M4 x 15
wit
is n
h re
❑ 2 Nm
ole,
spec
urposes, in part or in wh
2 - Protective cap for alternator
t to the co
3 - Cross-head screws
❑ M4 x 20
rrectne
❑ 2 Nm
s
4 - Protective cap for carbon
s o
brushes
cial p
f inform
5 - Voltage regulator
mer
❑ Removing and installing atio
om
n
voltage regulator
c
i
or
⇒ page 131
thi
te
sd
iva
o
r
6 - Alternator
p
cum
r
fo
en
ng
❑ Removing and installing yi
t.
Co
alternator ⇒ page 109 t. Cop py
rig
gh
❑ Checking alternator
ht
pyri by
Vo
⇒ page 72
o
by c lksw
cted agen
Prote
❑ Securing B+ wire to al‐
AG.
ternator ⇒ page 71
❑ Removing and installing
poly V-belt pulley on al‐
ternator ⇒ page 127
7 - Poly V-belt
❑ Poly V-belt routing ⇒
Power unit; Rep. gr. 13 ;
Dismantling and assem‐
bling engine
❑ Checking poly V-belt
⇒ page 71
8 - Hexagon head flange bolts
❑ M8 x 90
108 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
❑ 20 Nm
Not illustrated
♦ M5 securing nut on back of alternator for wiring clamp - 3.2 Nm
♦ M8 securing bolts of air conditioner compressor on ancillary
bracket - 23 Nm
14.11.2 Removing and installing alternator, 1.6 l
TDI engine
Caution
When batteries are disconnected and reconnected, the proce‐
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 .
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
Removing:
hole
spec
es, in part or in w
– Disconnect battery ⇒ page 4 .
t to the co
– Pull engine cover panel upwards -arrows-.
– Place lock carrier in service position ⇒ General body repairs,
rrectness of i
exterior; Rep. gr. 50 ; Moving to service position .
l purpos
Caution
nform
ercia
Before removing, mark the top side and direction of rotation of
m
at
om
the poly V-belt. When installing, ensure correct fitting position
ion
c
and direction of rotation. If the belt is installed in the wrong
in t
or
his
position or against direction of rotation, the belt will be de‐
ate
do
riv
stroyed!
p
cum
for
en
ng
t.
yi Co
op
– Remove poly V-belt ⇒ Power unit; Rep. gr. 13 ; Dismantling
C py
t. rig
gh
and assembling engine .
ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
14. Alternator 109
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release and disconnect connector -1-.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
– Remove securing bolts of air conditioner compressor
rm
ab
-arrows-.
pe
ility
ot
wit
, is n
h re
hole
Note
spec
es, in part or in w
t to the co
♦ The hoses of the air conditioner compressor can remain con‐
nected.
♦ Until reinstallation, suspend air conditioner compressor at a
rrectness of i
suitable position using a piece of wire.
l purpos
♦ When doing this, ensure that hoses are not stretched or
kinked.
nform
mercia
a
– Release and disconnect DF wire connector -1-.
com
tion in
r
– Lever off protective cap -2-.
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Remove securing nut -1- and remove the battery positive wire,
located beneath, from the connector thread of the alternator.
– Unscrew securing nut -3- and remove wiring retainer -2- from
the alternator.
110 Rep. gr.27 - Starter, current supply, CCS
n AG. Volkswagen AG do
lkswage Passat 2006
es n ➤ , Passat Variant 2006 ➤
o ot
byV Electricalgusystem
ara - Edition 10.2013
d
ir se nte
tho eo
– Unscrew both securing au and securing nut -2- of fuel
boltsss-1- ra
c
filter -3- and place filter to one side. The fuel hoses can then
ce
le
un
remain connected.
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
– Remove both securing bolts of alternator -arrows-.
ss o
cial p
f
– Lift alternator out of vehicle.
inform
mer
Installing:
atio
om
n
Install in the reverse order of removal. When doing this, note the
c
i
or
n
following:
thi
te
sd
iva
o
pr
cum
r
fo
Caution
en
ng
t.
yi Co
op py
♦ When installing used poly V-belts observe the direction of
t. C rig
gh ht
yri
rotation marked on removal! p by
co Vo
by lksw
cted agen
♦ Before installing poly V-belt, ensure that all ancillaries (al‐ Prote AG.
ternator, air conditioning compressor) are secure.
♦ When fitting belt, ensure that poly V-belt seats correctly in
pulleys!
– Drive threaded sleeve -A- about 4 mm in direction of arrow out
of alternator housing.
14. Alternator 111
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Tighten cable retainer -arrow- to rear of alternator in 3 o'clock
position.
– Tighten threaded connections to torques specified in assem‐
bly overview ⇒ page 108 .
Caution
When batteries are disconnected and reconnected, the proce‐
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 .
– Reconnect battery ⇒ page 4 .
– Start engine and check belt is running correctly.
– Switch off engine.
14.12 Alternator, 1.9 l and 2.0 l TDI engine (2
. Volkswagen AG
gen AG
valves per cylinder) Vol
kswa does
not
g by ua
ed ran
oris tee
th or
au
14.12.1 Assembly overview
ac
ss
ce
le
un
pt
an
d
itte
y li
1 - Hexagon head flange bolts
rm
ab
pe
ility
❑ M8x45
ot
wit
, is n
❑ 25 Nm
h re
hole
spec
2 - Poly V-belt tensioning ele‐
es, in part or in w
ment
t to the co
3 - Hexagon head flange bolts
❑ M8x90
❑ 25 Nm rrectness of i
l purpos
4 - Ancillary bracket
❑ For alternator and air
nform
ercia
conditioner compressor
m
❑ Tightening sequence
com
tio
⇒ page 137
n in
r
te o
thi
5 - Hexagon head flange bolts
s
iva
do
r
rp
❑ M10x65
um
fo
en
g
❑ 40 Nm
n
t.
yi Co
Cop py
.
6 - Hexagon head flange bolts
t rig
gh ht
pyri by
Vo
❑ M10x45
co lksw
by
cted agen
Prote
❑ 40 Nm
AG.
7 - Hexagon bolt with washer
and threaded element
❑ M4x20, M4x15
❑ 2 Nm
8 - Protective cap for alternator
9 - Cross-head screws
❑ M4x20
❑ 2 Nm
112 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
10 - Protective cap for carbon brushes
11 - Voltage regulator
❑ Removing and installing voltage regulator ⇒ page 131
12 - Alternator
❑ Removing and installing alternator ⇒ page 113
13 - Poly V-belt
❑ Checking ⇒ page 71
14.12.2 Removing and installing alternator, 1.9 l and 2.0 l TDI engine (2 valves per
cylinder)
Special tools and workshop
equipment required
♦ Torque wrench - V.A.G
1331-
♦ Locking pin - T10060 A-
♦ Spring-type clip pliers -
VAS 5024 A-
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
Removing:
do
priv
cum
or
– Disconnect battery ⇒ page 4 .
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
14. Alternator 113
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull engine cover panel upwards -arrows-.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
is nte
Note hor eo
aut ra
ss c
♦ All hose connections of charge air system are secured with
ce
e
nl
pt
spring-type clips or push-on connectors. The following points
du
an
itte
must be observed for push-on connectors:
y li
erm
ab
ility
♦ Release push-on connection by pulling securing ring -arrow-.
ot p
wit
, is n
♦ Pull off hose/pipe without tools.
h re
hole
spec
es, in part or in w
t to the co
– Loosen spring-type clip -1- using spring-type clip pliers - VAS
rrectness of i
5024 A- and separate connector -2-.
l purpos
– Remove charge air hose from vehicle.
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
– Disconnect DF wire connector -1- and pull off protective cap co Vo
by lksw
-2-. cted agen
Prote AG.
114 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unscrew B+ (battery positive) wire -arrow- from alternator.
– Pull fuel filter out of bracket and place to one side. When doing
this, the fuel hoses can remain connected.
Caution
Before removing, mark the top side and direction of rotation of
the poly V-belt. When installing, ensure correct fitting position
and direction of rotation. If the belt is installed in the wrong
position or against direction of rotation, the belt will be de‐
stroyed!
– Mark direction of rotation of poly V-belt.
– Lock tensioning element using locking pin - T10060 A- .
– Remove poly V-belt.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
– Remove securing bolts of alternator -arrows-.
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
– Unbolt cable retainer from alternator -arrow-.
rm
m
atio
m
– Remove alternator.
o
n in
or c
Installing:
thi
te
sd
iva
Install in the reverse order of removal. When doing this, note the
r
rp
cu
o
following:
f
en
ng
t.
yi Co
Cop py
ht. rig
Caution rig ht
py by
co Vo
by lksw
cted agen
♦ When installing used poly V-belts observe the direction of Prote AG.
rotation marked on removal!
♦ Before installing poly V-belt, ensure that all ancillaries (al‐
ternator, air conditioner compressor) are secure.
♦ When fitting belt, ensure that poly V-belt seats correctly in
pulleys!
14. Alternator 115
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Drive threaded sleeve -A- about 4 mm in direction of arrow out
of alternator housing. agen
AG. Volkswagen AG d
o w es n
olks ot g
byV ua
ed ran
ris tee
tho or
au ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Tighten cable retainer -arrow- to rear of alternator in 9 o'clock
position.
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
. rig
Note
ht ht
rig by
copy Vo
by lksw
cted
♦ All hose connections of charge air system are secured with
agen
Prote AG.
spring-type clips or push-on connectors. The following points
must be observed for push-on connectors:
♦ Push on hose or pipe without tools.
♦ Ensure that locking lugs are securely engaged -arrow-
– Tighten threaded connections to specified torques
⇒ page 134 .
Caution
Observe notes for battery terminal clamp bolt ⇒ page 1 .
– Reconnect battery ⇒ page 4 .
– Start engine and check belt is running correctly.
– Switch off engine.
116 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.12.3 Poly V-belt routing, 1.9 l and 2.0 l TDI
engine (2 valves per cylinder)
Vehicles without air conditioner:
1- Tensioning roller
2- Poly V-belt pulley - alternator
3- Poly V-belt
4- Poly V-belt pulley - crankshaft
Vehicles with an air conditioner:
1- Tensioning roller
2- Poly V-belt pulley - alternator
3- Poly V-belt pulley - air conditioner compressor
4- Poly V-belt
5- Poly V-belt pulley - crankshaft
14.13 Alternator, 2.0 lATDI engine (4 valves per
n G. Volkswagen AG do
cylinder)
yV
olkswage es n
ot g
b ua
ed ran
oris tee
th or
au
14.13.1 Assembly overview
ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
14. Alternator 117
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Hexagon head flange bolts
❑ M8x45 agen
AG. Volkswagen AG d
oes
lksw not
❑ 20 Nm d by
Vo gu
ara
ise nte
r
2 - Poly V-belt tensioning ele‐ ut
ho eo
ra
ment ss a c
ce
le
3 - Hexagon head flange bolts
un
pt
an
d
itte
❑ M8x90
y li
erm
ab
❑ 20 Nm
ility
ot p
wit
is n
4 - Ancillary bracket
h re
ole,
❑ For alternator and air
spec
urposes, in part or in wh
conditioner compressor
t to the co
❑ Tightening sequence
⇒ page 137
rrectne
5 - Hexagon head flange bolts
❑ M10x65
ss
❑ 40 Nm
o
cial p
f in
6 - Hexagon head flange bolts
form
mer
❑ M10x45
atio
om
n
❑ 40 Nm
c
i
or
n thi
te
7 - Cross-head screws
sd
iva
o
pr
c
❑ M4x20
um
r
fo
en
ng
❑ 2 Nm
t.
yi Co
Cop py
t. rig
8 - Protective cap opyri
gh by
Vo
ht
by c lksw
9 - Voltage regulator Prote
cted AG.
agen
❑ Removing and installing
voltage regulator
⇒ page 131
10 - Alternator
❑ Removing and installing
alternator ⇒ page 118
11 - Poly V-belt
❑ Checking ⇒ page 71
14.13.2 Removing and installing alternator, 2.0 l
TDI engine (4 valves per cylinder)
Removing:
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
118 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Locking pin - T10060 A-
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
– Disconnect battery ⇒ page 4 .
erm
ab
ility
ot p
– Pull engine cover panel upwards -arrows-.
wit
, is n
h re
Vehicles with engine code BKP, BMA BVE or BWV
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
– Pull off vacuum hoses -arrows-.
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Remove securing bolts -arrows-.
– Remove vacuum reservoir with bracket together.
Vehicles with engine code BMR or BUZ
– Disconnect connector -1-, pull off vacuum hose -2- and unclip
line from retainer -3-.
14. Alternator 119
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip valve -4- and move aside.
– Unscrew securing bolts -arrows- and remove bracket from in‐
take manifold.
Continuation for all vehicles:
– Disconnect DF wire connector -1- and pull off protective cap
-2-.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
– Unscrew B+ (battery positive) wire -arrow- from alternator.
is n
h re
ole,
– Remove fuel filter and place it aside ⇒ 4-cyl. 2.0 l, 4 valve spec
urposes, in part or in wh
diesel engine; Rep. gr. 20 ; Parts of fuel system .
t to the co
Note
rrectne
The fuel hoses remain connected.
ss o
cial p
f in
Caution
form
mer
atio
m
Before removing, mark the top side and direction of rotation of
o
n
c
the poly V-belt. When installing, ensure correct fitting position
or
n thi
e
and direction of rotation. If the belt is installed in the wrong
t
sd
va
position or against direction of rotation, the belt will be de‐
i
o
pr
cum
r
stroyed!
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
– Mark direction of rotation of poly V-belt. yri
p by
o Vo
by c lksw
cted agen
Prote AG.
120 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release poly V-belt tension by levering back tensioning ele‐
ment in direction of arrow using a 16 mm open-jaw spanner
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
– Lock tensioning element using locking pin - T10060 A- .
wit
, is n
h re
– Remove poly V-belt.
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
– Remove securing bolts of alternator -arrows-. n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Unscrew wiring retainer -arrow- from alternator.
– Remove alternator.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
Caution
♦ When installing used poly V-belts observe the direction of
rotation marked on removal!
♦ Before installing poly V-belt, ensure that all ancillaries (al‐
ternator, air conditioner compressor) are secure.
♦ When fitting belt, ensure that poly V-belt seats correctly in
pulleys!
14. Alternator 121
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
agen oes
lksw not
– Drive threaded sleeve b -A- about 4 mm in direction of arrow
yV
o gu out
ara
of alternator housing.
rised
nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Tighten cable retainer -arrow- to rear of alternator in 9 o'clock
rrectness of i
position.
l purpos
– Tighten threaded connections to specified torques
⇒ page 134 .
nform
ercia
Caution
m
at
om
ion
c
in t
r
Observe notes for battery terminal clamp bolt ⇒ page 1 .
o
his
ate
do
priv
cum
for
– Reconnect battery ⇒ page 4 .
en
ng
t.
yi Co
op py
– Start engine and check belt is running correctly. . C rig
ht ht
rig by
py
– Switch off engine.
co Vo
by lksw
cted agen
Prote AG.
14.13.3 Poly V-belt routing, 2.0 l TDI engine (4
valves per cylinder)
Vehicles without air conditioner:
1- Tensioning roller
2- Poly V-belt pulley - alternator
3- Poly V-belt
4- Poly V-belt pulley - crankshaft
Vehicles with an air conditioner:
1- Tensioning roller
2- Poly V-belt pulley - alternator
3- Poly V-belt pulley - air conditioner compressor
4- Poly V-belt
5- Poly V-belt pulley - crankshaft
122 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.14 Alternator, 2.0 l TDI common rail injec‐
tion engine
♦ Assembly overview, alternator, 2.0 l TDI common rail injection
engine ⇒ page 123
♦ Removing and installing alternator, 2.0 l TDI common rail in‐
jection engine ⇒ page 123
14.14.1 Assembly overview - alternator, 2.0 l TDI common rail injection engine
1 - Hexagon bolt with washer
and threaded element
❑ M4x20, M4x15
❑ 2 Nm
2 - Protective cap for alternator
3 - Cross-head screws
❑ M4x20
AG. Volkswagen AG d
❑ 2 Nm ksw
agen oes
not
Vol
by gu
4 - Protective cap for carbon ised ara
nte
brushes ut
hor eo
a ra
s c
5 - Voltage regulator s
ce
e
nl
pt
❑ Removing and installing
du
an
itte
voltage regulator
y li
erm
ab
⇒ page 131
ility
ot p
wit
6 - Alternator
, is n
h re
❑ Removing and installing
hole
spec
alternator ⇒ page 123
es, in part or in w
t to the co
7 - Poly V-belt
❑ Removing and installing
⇒ Power unit; Rep. gr.
rrectness of i
13 ; Dismantling and as‐
l purpos
sembling engine
❑ Checking ⇒ page 71
nf
ercia
❑ Poly V-belt routing ⇒ or
Power unit; Rep. gr. 13 ;
m
m
atio
Dismantling and assem‐
om
n in
bling engine
or c
thi
te
8 - Hexagon head flange bolts
sd
iva
o
r
rp
cu
❑ M8x90
o
m
f
en
ng
❑ 25 Nm
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Not illustrated
♦ M5 securing nut of wiring retainer on rear side of alternator –
3.2 Nm
♦ Poly V-belt pulley with freewheel – 80 Nm
♦ Removing and installing ancillary bracket ⇒ Power unit; Rep.
gr. 13 ; Dismantling and assembling engine
14.14.2 Removing and installing alternator, 2.0 l
TDI common rail injection engine
Special tools and workshop equipment required
14. Alternator 123
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque wrench - V.A.G 1331-
♦ Locking pin - T10060 A-
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
Removing:
es, in part or in w
t to the co
– Disconnect battery ⇒ page 4 .
– Pull engine cover panel upwards -arrows-.
rrectness of i
– Place lock carrier in service position ⇒ General body repairs,
exterior; Rep. gr. 50 ; Moving to service position .
l purpos
Caution
nf
ercia
orm
m
Before removing, mark the top side and direction of rotation of atio
om
the poly V-belt. When installing, ensure correct fitting position
n in
or c
and direction of rotation. If the belt is installed in the wrong
thi
te
sd
position or against direction of rotation, the belt will be de‐
iva
o
r
stroyed!
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t.
– Remove poly V-belt ⇒ Power unit; Rep. gr. 13 ; Dismantling
rig
gh ht
yri by
and assembling engine . cop Vo
by lksw
cted agen
Prote AG.
– Release and disconnect connector -1-.
124 Rep. gr.27 - Starter, current supply, CCS
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
ir se
d Passat 2006 ➤ , Passat Variant 2006 ran ➤
tee
o
auth Electrical system - Edition 10.2013 or
ac
ss
ce
le
– Remove securing bolts of air conditioner compressor
un
pt
an
-arrows-.
d
itte
y li
erm
ab
ility
ot p
Note
wit
is n
h re
ole,
spec
♦ The hoses of the air conditioner compressor can remain con‐
urposes, in part or in wh
nected.
t to the co
♦ Until reinstallation, suspend air conditioner compressor at a
suitable position using a piece of wire.
rrectne
♦ When doing this, ensure that hoses are not stretched or
kinked.
ss o
cial p
f inform
– Release and disconnect DF wire connector -1-. mer
atio
m
– Lever off protective cap -2-.
o
n
c
i
or
n
– Remove securing nut -1- and remove the battery positive wire,
thi
te
sd
located beneath, from the connector thread of the alternator.
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Unscrew securing nut -3- and remove wiring retainer -2- from
the alternator.
– Unscrew both securing bolts -1- and securing nut -2- of fuel
filter -3- and place filter to one side. The fuel hoses can then
remain connected.
14. Alternator 125
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove both securing bolts of alternator -arrows-.
– Lift alternator out of vehicle.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
Caution
. Volkswagen AG
♦ When installing used poly V-belts observe the direction of kswagen AG does
rotation marked on removal! by
Vol
not
gu
ara
d
ise nte
♦ Before installing poly V-belt, ensure that all ancillaries
ho (al‐
r eo
ut
ternator, air conditioner compressor) are secure. ss
a ra
c
ce
e
♦ When fitting belt, ensure that poly V-belt seats correctly in
nl
pt
du
an
pulleys!
itte
y li
erm
ab
ility
ot p
wit
, is n
– Drive threaded sleeve -A- about 4 mm in direction of arrow out
h re
hole
of alternator housing.
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
e
– Tighten cable retainer -arrow- to rear of alternator in 3 o'clock
t
sd
iva
position.
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Tighten threaded connections to torques specified in assem‐
bly overview ⇒ page 123 .
Caution
Observe notes for battery terminal clamp bolt ⇒ page 1 .
– Reconnect battery ⇒ page 5 .
– Start engine and check belt is running correctly.
– Switch off engine.
126 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.15 Removing and installing poly V-belt pul‐
ley on alternator
14.15.1 Removing and installing poly V-belt pul‐
ley without freewheel
Special tools and workshop equipment required
♦ Socket - VAS 3310-
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
♦ Torque wrench - V.A.G 1332-
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
Removing:
rm
m
atio
m
– Remove alternator ⇒ page 71 .
o
n in
or c
thi
– Clamp alternator on bracket points in bench vice.
te
sd
iva
o
r
rp
cu
– Use socket - VAS 3310- to unscrew poly V-belt pulley securing
o
m
f
nut from alternator shaft.
en
ng
t.
yi Co
op
Installing:
C py
t. rig
gh ht
yri by
Installation is carried out in the reverse order. When installing ob‐
op Vo
by c lksw
cted
serve the following:
agen
Prote AG.
– Tighten threaded connections to specified torques
⇒ page 134 .
14.15.2 Removing and installing poly V-belt pul‐
ley with freewheel, manufacturer: Bosch
Special tools and workshop equipment required
14. Alternator 127
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Volkswagen AG
♦ Multipoint adapter - VAS 3400- swagen AG. does
olk not
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edb ara
ris nte
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ss
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rm
ab
pe
ility
ot
wit
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h re
hole
spec
es, in part or in w
t to the co
♦ Torque wrench - V.A.G 1332-
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
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cum
fo
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t.
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Cop py
t. rig
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Removing: p by
o Vo
by c lksw
cted agen
– Remove alternator ⇒ page 71 . Prote AG.
– Clamp alternator on bracket points in bench vice.
– Remove protective cap from poly V-belt pulley with freewheel.
– Insert multi-point adapter - VAS 3400- with ring spanner 17
mm in poly V-belt pulley with freewheel of alternator.
– Insert a M10 multi-point bit -1- into alternator shaft.
– Loosen threaded connection by turning clockwise. Counter‐
hold with ring spanner when doing this.
– Hold poly V-belt pulley with freewheel by hand. Turn drive
shaft of alternator until poly V-belt pulley with freewheel can
be removed.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
– First screw poly V-belt pulley with freewheel on drive shaft of
alternator by hand as far as limit stop.
The torque wrench - V.A.G 1332- must be modified for assembly
of poly V-belt with freewheel as follows:
128 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release socket drive -1- and pull off grip -2-.
– Turn grip -2- of torque wrench through 180 degrees and rein‐
sert socket drive.
– Set turning direction of torque wrench to anti-clockwise on
socket drive.
– Insert a M10 multi-point bit -1- into alternator shaft.
– Counterhold using multi-point adapter - VAS 3400- and ring
spanner 17 mm.
– Tighten poly V-belt with freewheel by turning drive shaft of al‐
ternator clockwise using torque wrench - V.A.G 1332- .
– Tighten threaded connections to specified torques
⇒ page 134 .
14.15.3 Removing and installing poly V-belt pulley with freewheel, manufacturer:
AG. Volkswagen AG d
agen
Valeo yV
olksw oes
not
g b ua
ed ran
oris tee
th or
au ac
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
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cum
fo
en
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t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted
129
agen
Prote AG.
14. Alternator
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Special tools and workshop
equipment required
♦ Multipoint adapter - VAS
3400-
♦ Torque wrench - V.A.G
1332-
♦ TORX driver bit - V.A.G AG. Volkswagen AG d
1603/1- agen oes
olksw not
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d b ara
rise nte
tho eo
au ra
ss c
ce
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nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Removing:
– Remove alternator ⇒ page 71 .
– Clamp alternator on bracket points in bench vice.
– Remove protective cap from poly V-belt pulley with freewheel.
– Insert multi-point adapter - VAS 3400- with ring spanner 17
mm in poly V-belt pulley with freewheel of alternator.
130 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Insert TORX driver bit - V.A.G 1603/1- in alternator shaft.
– Loosen threaded connection by turning clockwise. Counter‐
hold with ring spanner when doing this.
– Hold poly V-belt pulley with freewheel by hand. Turn drive
shaft of alternator until poly V-belt pulley with freewheel can
be removed.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
– First screw poly V-belt pulley with freewheel on drive shaft of
alternator by hand as far as limit stop.
The torque wrench - V.A.G 1332- must be modified for assembly
of poly V-belt with freewheel as follows:
AG. Volkswagen AG d
agen oes
olksw not
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ara
ed
ris nte
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aut ra
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– Release socket drive -1- and pull off grip -2-. s
ce
le
un
pt
– Turn grip -2- of torque wrench through 180 degrees and rein‐
an
d
itte
y li
sert socket drive.
rm
ab
pe
ility
– Set turning direction of torque wrench to anti-clockwise on
ot
wit
, is n
socket drive.
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Insert TORX driver bit - V.A.G 1603/1- in alternator shaft.
nform
ercia
– Counterhold using multi-point adapter - VAS 3400- and ring
spanner 17 mm.
m
a
com
tio
– Tighten poly V-belt with freewheel by turning drive shaft of al‐
n in
r
te o
ternator clockwise using torque wrench - V.A.G 1332- .
thi
s
iva
do
– Tighten threaded connections to specified torques
r
rp
cum
⇒ page 134 .
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
14.16 Voltage regulator for alternator
14.16.1 Removing and installing voltage regula‐
tor, manufacturer: Bosch
Special tools and workshop equipment required
14. Alternator 131
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque screwdriver - V.A.G 1624-
Removing:
– Remove alternator.
– Remove securing bolt and nuts -arrows- and take protective
cap off alternator.
– Remove securing bolts for voltage regulator -arrows-.
– Remove voltage regulator from alternator.
AG. Volkswagen AG d
agen
Installing: Volksw
oes
not
by gu
d ara
Installation is carried out in reverse orderorise of removal. nte
eo
th
u ra
– Tighten threaded connections to ss aspecified torques c
⇒ page 134 .
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
14.16.2 Removing and installing voltage regula‐
es, in part or in w
t to the co
tor, manufacturer: Valeo
Special tools and workshop equipment required
rrectness of i
♦ Torque wrench - V.A.G 1783/-
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
132 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Removing:
– Remove alternator.
– Remove spring clips -arrows- and take protective cap off al‐
ternator.
– Remove securing bolts for voltage regulator -arrows-.
– Remove voltage regulator from alternator.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
– Release locking lugs -arrows- and pull protective cap off volt‐
an
d
itte
age regulator.
y li
rm
ab
pe
ility
– Push carbon brushes in housing of voltage regulator and place
ot
voltage regulator in alternator.
wit
, is n
h re
hole
– Tighten threaded connections to specified torques
spec
⇒ page 134 .
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
– Push protective cap in guides -arrows- until it can be heard to
engage.
m
a
com
tion in
r
te o
thi
s
iva
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rp
cum
fo
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
14. Alternator 133
AG. Volkswagen AG d
agen oes
Passat 2006 ➤ , Passat Variant 2006 ➤ Volksw not
gu
y
Electrical system - Edition 10.2013 rise
d b ara
nte
tho eo
au ra
ss c
15 Specified torques: alternator
ce
e
nl
pt
du
an
itte
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erm
ab
ility
15.1 General specified torques for all vehicles
ot p
wit
, is n
h re
Threaded connections Specified torques
hole
spec
es, in part or in w
B+ wire to alternator M8 15 Nm
t to the co
Cable holder to alternator M5 3.2 Nm
Voltage regulator to alternator (Bosch, Valeo) M4 2 Nm
rrectness of i
Protective cap to alternator (Bosch) M5 4.5 Nm
l purpos
Poly V-belt pulley with freewheel to alternator M10 80 Nm
Poly V-belt pulley without freewheel to alternator M10 65 Nm
nf
ercia
orm
m
atio
om
n in
c
15.2 1.6 l injection engine and 2.0 l FSI en‐
or
thi
te
gine
sd
iva
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r
rp
cu
o
m
f
en
ng
t.
yi
Caution
Co
Cop py
t. rig
gh ht
yri by
In order to avoid damage to cylinder block and ancillaries cop Vo
by lksw
bracket, adhere strictly to the tightening sequence for the an‐ cted agen
Prote AG.
cillaries bracket.
15.2.1 Specified torques
Threaded connections Specified torques
Alternator on ancillary M8 23 Nm
bracket
Tensioning element on an‐ M8x50 23 Nm
cillary bracket
Ancillary bracket on cylin‐ M10x45 52 Nm
der block
134 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
15.2.2 Tightening sequence of ancillary brack‐
et, vehicles without air conditioning sys‐
tem
AG . Volkswage
Tightening sequence for ancillary bracket
ksw
agenon cylinder block
n AG d
oes
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Procedure: sedb ran
ri tee
ho
– Place ancillary bracketaut on cylinder block. or
ac
ss
ce
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nl
pt
du
an
Note
itte
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erm
ab
ility
ot p
Before tightening to specified torque, screw in all bolts by hand.
wit
, is n
h re
hole
– Tighten securing bolts of ancillary bracket in following se‐
spec
quence:
es, in part or in w
t to the co
A - M10x45 hexagon head flange bolt, 52 Nm, fitting hole
B - M10x45 hexagon head flange bolt, 52 Nm
rrectness of i
C - M10x45 hexagon head flange bolt, 52 Nm
l purpos
D - M10x45 hexagon head flange bolt, 52 Nm
nf
ercia
o
15.2.3 Tightening sequence of ancillary brack‐
rm
m
atio
m
et, vehicles with air conditioning system
o
n in
or c
thi
e
Tightening sequence for ancillary bracket on cylinder block
t
sd
iva
o
r
rp
cu
Procedure:
o
m
f
en
ng
t.
yi
– Place ancillary bracket on cylinder block.
Co
Cop py
t. rig
gh ht
pyri by
Vo
co
Note
by lksw
cted agen
Prote AG.
Before tightening to specified torque, screw in all bolts by hand.
– Tighten securing bolts of ancillary bracket in following se‐
quence:
A - M10x45 hexagon head flange bolt, 52 Nm, fitting hole
B - M10x45 hexagon head flange bolt, 52 Nm
C - M10x45 hexagon head flange bolt, 52 Nm
D - M10x45 hexagon head flange bolt, 52 Nm
E - M10x45 hexagon head flange bolt, 52 Nm
F - M10x45 hexagon head flange bolt, 52 Nm
15.3 2.0 l FSI turbocharged engine
Caution
In order to avoid damage to cylinder block and ancillaries
bracket, adhere strictly to the tightening sequence for the an‐
cillaries bracket.
15. Specified torques: alternator 135
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
15.3.1 Specified torques
Threaded connections Specified torques
Alternator on ancillary M8x90 23 Nm
bracket
Tensioning element on an‐ M8x90 23 Nm
cillary bracket
Ancillary bracket on cylin‐ M10x45 40 Nm
der block
Air conditioner compressor M8x100 23 Nm
on ancillary bracket
15.3.2 Tightening sequence of ancillary brack‐
et, vehicles with air conditioning system
Tightening sequence for ancillary bracket on cylinder block
Procedure:
– Place ancillary bracket on cylinder block.
Note
Before tightening to specified torque, screw in all bolts by hand.
– Tighten securing bolts of ancillaries bracket in following se‐
quence:
A - Socket head bolt, M10x45, 40 Nm, bore AG. Volkswagen AG d
agen oes
olksw not
V gu
B - Socket head bolt, M10x45, 40 Nm ed by ara
nte
ris
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C - Socket head bolt, M10x45, 40 Nm aut ra
c
ss
D - Socket head bolt, M10x45, 40 Nm
ce
e
nl
pt
du
an
itte
E - Socket head bolt, M10x45, 40 Nm
y li
erm
ab
F - Socket head bolt, M10x45, 40 Nm
ility
ot p
wit
, is n
h re
15.4 3.6 l FSI engine and 3.2 l injection en‐
hole
spec
gine
es, in part or in w
t to the co
Caution
rrectness of i
In order to avoid damage to cylinder block and ancillaries
l purpos
bracket, adhere strictly to the tightening sequence for the an‐
cillaries bracket.
nform
mercia
at
om
15.4.1 Specified torques
ion
c
in t
or
his
e
Threaded connections Specified torques
at
do
priv
Alternator on ancillary M8x90 23 Nm
um
for
en
g
bracket
n
t.
yi Co
op py
Tensioning element on an‐ M10x85 50 Nm t. C rig
gh ht
cillary bracket yri
p by
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by c lksw
Air conditioner compressor M8x90 23 Nm cted agen
Prote AG.
on ancillary bracket
Ancillary bracket on cylin‐ M8 23 Nm
der block
136 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
15.4.2 Tightening sequence of ancillary brack‐
et, vehicles with air conditioning system
Tightening sequence for ancillary bracket on cylinder block
Procedure:
– Place ancillary bracket on cylinder block.
Note
Before tightening to specified torque, screw in all bolts by hand.
. Volkswagen AG
gen AG does
swa
– Tighten securing bolts of ancillary bracket in followingbyse‐Volk not
gu
quence: rised ara
nte
ho eo
A - Hexagon socket head bolt, M8x28, 23 Nm, bore aut ra
ss c
ce
le
B - Hexagon socket head bolt, M8x28, 23 Nm, bore
un
pt
an
d
itte
C - Multi-point socket head bolt, M8x50, 23 Nm
y li
erm
ab
ility
D - Multi-point socket head bolt, M8x50, 23 Nm
ot p
wit
is n
E - Multi-point socket head bolt, M8x50, 23 Nm
h re
ole,
spec
urposes, in part or in wh
15.5 1.9 l and 2.0 l TDI engine
t to the co
Caution
rrectne
In order to avoid damage to cylinder block and ancillaries
ss
bracket, adhere strictly to the tightening sequence for the an‐
o
cial p
f
cillaries bracket.
inform
mer
atio
m
15.5.1 Specified torques
o
n
c
i
or
n thi
te
sd
a
Threaded connections Specified torques
iv
o
pr
cum
r
fo
Alternator on ancillary bracket M8x90 20 Nm
en
ng
t.
yi Co
Tensioning element on ancillary bracket M8 t. Cop
20 Nm py
rig
gh
Ancillary bracket on cylinder block M10 40 Nm
ht
pyri by
Vo
o
by c lksw
Retainer (transportation bracket) on intake M8 cted 20 Nm
agen
Prote AG.
manifold
15. Specified torques: alternator 137
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
15.5.2 Tightening sequence of ancillary brack‐
et
Tightening sequence for ancillary bracket on cylinder block
Procedure:
– Place ancillary bracket on cylinder block.
Note
♦ Take note of dowel sleeve between ancillary bracket and cyl‐
inder block.
♦ Before tightening to specified torque, screw in all bolts by
hand.
– Tighten securing bolts of ancillary bracket in following se‐
quence:
A - M10x65 hexagon head flange bolt, 40 Nm
B - M10x45 hexagon head flange bolt, 40 Nm
C - M10x45 hexagon head flange bolt, 40 Nm
D - M10x45 hexagon head flange bolt, 40 Nm
E - M10x65 hexagon head flange bolt, 40 Nm
F - Hexagon head collared bolt, M10x65, with sleeve 40 Nm
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
138 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
n AG. Volkswagen AG do
lkswage es n Electrical system - Edition 10.2013
o ot g
byV ua
d ran
ir se tee
o
16 Cruise control system (CCS)
th or
au ac
ss
ce
le
General description:
un
pt
an
d
itte
y li
The functions of the cruise control system are controlled by the
erm
ab
engine control unit.
ility
ot p
wit
is n
The cruise control system switch - E45- is part of the steering
h re
ole,
column combination switch - E595- and cannot be renewed indi‐
spec
vidually.
urposes, in part or in wh
t to the co
– Removing and installing steering column combination switch
- E595- (with cruise control system switch - E45- )
⇒ page 282 .
rrectne
– The cruise control system can be activated/deactivated
⇒ page 139 .
ss o
cial p
Fault detection and fault display:
f inform
mer
Faults on the CCS are output via the engine control unit.
atio
m
For fault finding, use the systems described in chapter “Vehicle
o
n
c
i
or
n
diagnosis, testing and information system” in “Guided Fault Find‐
thi
e
ing” mode ⇒ page 409 .
t
sd
iva
o
pr
cum
r
16.1 Activating and deactivating cruise con‐
fo
en
ng
t.
yi
trol system (CCS)
Co
Cop py
t. rig
gh ht
yri
All the instructions and information for this manual are found in
p by
co Vo
by lksw
the workshop manual “Electrical System, General Information”. A
Prote
cted AG.
agen
link to this workshop manual is not possible at present for tech‐
nical reasons. Please select the workshop manual “Electrical
System, General Information” manually in ELSA.
16. Cruise control system (CCS) 139
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
17 Adaptive cruise control (ACC)
Note
Additional information:
⇒ Operating manual
⇒ Self-study programme No. 339 ; The Passat 2006
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
System
AG. Volkswagen AG d
agen
⇒ Self-study programme No. V356
olks ; The Passat Variant 2006
w oes
not
g
y b ar u
ed
⇒ Self-study programmeoNo. ris 276 ; The Phaeton - Adaptive cruise antee
control (ACC) au
th or
ac
ss
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
ce
e
nl
pt
tions
du
an
itte
y li
erm
General description:
ab
ility
ot p
Adaptive cruise control (ACC) is an assistance system for the
wit
, is n
driver which expands the functions of the cruise control system
h re
hole
(CCS). An ACC vehicle is kept at a convenient adjustable dis‐
spec
tance from a slower vehicle in front by reducing the engine torque
es, in part or in w
t to the co
and operating the brakes if necessary. The status of the ACC
system is influenced by the keys of the adaptive cruise control -
E357- on the steering wheel, the accelerator and brake pedal, the
rrectness of i
selector lever and the internal vehicle interventions of the brake
system.
l purpos
Fault detection and fault display:
nf
ercia
The adaptive cruise control unit - J428- is equipped with self-di‐
or
agnosis, which is designed to simplify fault finding.
m
m
atio
m
For fault finding, use the systems described in chapter “Vehicle
o
n in
or c
diagnosis, testing and information system” in “Guided Fault Find‐
thi
e
ing” mode ⇒ page 409 .
t
sd
iva
o
r
rp
cu
Initialising before first use or when renewing adaptive cruise con‐
o
m
f
en
ng
trol unit - J428- ⇒ page 142
t.
yi Co
Cop py
17.1 Assembly overview
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
140 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Adaptive cruise control but‐
ton - E357-
The adaptive cruise control
button - E357- is a component
of the CCS positive switch on
the steering column.
Removing and installing GRA
positive switch on steering col‐
umn ⇒ page 141
2 - Adaptive cruise control unit
- J428-
The adaptive cruise control
unit - J428- cannot be disman‐
tled and comprises the follow‐
ing components:
♦ Adaptive cruise control unit AG. Volkswagen AG d
agen
- J428- Volksw
oes
not
gu
d by ara
♦ Adaptive cruise control orise nte
eo
sensor - G550- aut
h
ra
ss c
♦ Sensor heater for adaptive
ce
e
nl
pt
cruise control system - Z47-
du
an
itte
y li
erm
Removing and installing adap‐
ab
ility
tive cruise control unit - J428-
ot p
wit
⇒ page 141
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
17.2 Removing and installing adaptive cruise
c
in t
or
his
e
control button - E357-
at
do
priv
cum
or
The adaptive cruise control button - E357- is a component of the
f
en
ng
t.
yi
CCS positive switch on the steering column.
Co
Cop py
t. rig
Removing and installing GRA positive switch on steering column
gh ht
pyri by
⇒ page 276
o Vo
by c lksw
cted agen
Prote AG.
17.3 Removing and installing adaptive cruise
control unit - J428-
The adaptive cruise control unit - J428- is installed behind the VW
badge in the radiator grille in the front of the vehicle.
The adaptive cruise control unit - J428- cannot be dismantled and
comprises the following components:
♦ Adaptive cruise control sensor - G550-
♦ Sensor heater for adaptive cruise control system - Z47-
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
17. Adaptive cruise control (ACC) 141
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove radiator grille ⇒ General body repairs, exterior; Rep.
gr. 66 ; Radiator grille; Mouldings and trims; Assembly over‐
view - radiator grille .
– Unclip adaptive cruise control unit - J428- -1- from the three
fasteners -2-.
– Swing adaptive cruise control unit - J428- -1- forwards, taking
connected wiring length into consideration.
– Release and disconnect the connector -2- and remove auto‐
matic distance regulation unit - J428- from vehicle.
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Install in the reversehoorder
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The adaptive cruise control sensor - G550- in the adaptive cruise
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control unit - J428- must be adjusted after:
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♦ Each removal and installation or renewal of the adaptive cruise
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control sensor - G550-
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♦ Each removal and installation or replacement of the assembly
hole
carrier
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es, in part or in w
t to the co
♦ When excessive force has been exerted on these compo‐
nents, after a collision or similar.
Adjusting distance regulation sensor - G550- ⇒ page 142 .
rrectness of i
– Initialising before first use or when renewing adaptive cruise
l purpos
control unit - J428- ⇒ page 142
nform
ercia
17.4 Calibrating adaptive cruise control sen‐
m
sor - G550-
at
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ion
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The adaptive cruise control sensor - G550- in the adaptive cruise
his
ate
control unit - J428- must be calibrated after:
do
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or
♦ Each removal and installation or renewal of the adaptive cruise
f
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control sensor - G550-
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♦ When excessive force has been exerted on these compo‐
nents, after a collision or similar.
Calibrating adaptive cruise control sensor - G550- ⇒ Running
gear, axles, steering; Rep. gr. 44 ; Adaptive cruise control (ACC)
17.5 Initialising adaptive cruise control
Note
Initialising is only required before first use or when renewing the
adaptive cruise control unit - J428- .
Special tools and workshop equipment required
142 Rep. gr.27 - Starter, current supply, CCS
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Vehicle diagnosis tester
n AG. Volkswagen AG do
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♦ Diagnostic cable - VAS 5051/6A-
t to the co
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– Connect vehicle diagnosis tester ⇒ page 409 .
t.
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Select “Guided fault finding” in vehicle diagnosis tester .
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– Using “GoTo” button, select “Functions/component” and the
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following menu options in succession:
Prote AG.
♦ Running gear
♦ Cruise control
♦ Functions
♦ Adaption after replacing control unit
17. Adaptive cruise control (ACC) 143
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
90 – Gauges, instruments
1 Dash panel insert
Note
♦ Dash panel insert functions and components can be checked
by way of dash panel insert final control diagnosis
⇒ page 145 .
♦ Additional information:
⇒ Self-study programme No. 339 ; The Passat 2006
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
System agen
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⇒ Maintenance ; Booklet
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General description:
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Integrated in the dash panel insert are the following components:
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♦ Control unit with display in dash panel insert - J285-
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♦ Engine oil temperature gauge
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♦ Rev. counter spec
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♦ Coolant temperature gauge
t to the co
♦ Multifunction display
rrectne
♦ Fuel gauge
♦ Speedometer
ss o
♦ Warning lamps ⇒ page 147
cial p
f inform
All warning lamps feature LEDs. No provision has been made for
mer
atio
repair of the dash panel insert. If necessary, the dash panel insert
om
is renewed as a unit ⇒ page 144 .
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Note
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The immobiliser control unit - J362- is integrated in the conven‐ Cop py
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ience system central control unit - J393- .
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Fault detection and fault display: Prote AG.
The dash panel insert is equipped with self-diagnosis, which
makes fault finding easier.
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
1.1 Adapting/renewing dash panel insert
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
144 Rep. gr.90 - Gauges, instruments
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
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♦ Electrical system olksw not
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♦ 01 - On Board Diagnostic capable
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♦ Dash panel insert ss c
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♦ Functions of dash panel insert
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1.2 Removing and installing dash panel in‐
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Note
rrectness of i
Before removing the dash panel insert, the work procedure
“Adapting/replacing dash panel insert” should always be carried
l purpos
out in order that the data stored in the control unit can be interro‐
gated ⇒ page 144 .
nform
ercia
Removing:
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– Switch off ignition and all electrical consumers and disengage
n in
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ignition key or start button by moving to position 0 (pre-detent).
thi
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– Remove trim on driver side ⇒ General body repairs, interior;
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Rep. gr. 68 ; Compartments, covers and trim; Removing and
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t.
installing trim on driver side .
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– Remove dash panel insert trim ⇒ General body repairs, inte‐
gh ht
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rior; Rep. gr. 68 ; Compartments, covers and trim; Removing
op Vo
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and installing dash panel insert trim .
agen
Prote AG.
– Remove securing bolts -arrows- for dash panel insert -1-.
Note
When pulling out dash panel insert, there is no need to separate
the connectors. The connections comprise of one part that is fixed
to the vehicle and are thus separated automatically when the
dash panel insert is pulled out.
– Pull dash panel insert -1- out of dash panel.
Installing:
Installation is carried out in reverse order of removal.
– After completing installation, check function of dash panel in‐
sert.
1.3 Dash panel insert final control diagnosis
The following components and functions can be checked by way
of dash panel insert final control diagnosis:
♦ Speedometer - G21-
♦ Rev. counter - G5-
♦ Fuel gauge - G1-
♦ Coolant temperature gauge - G3-
♦ Buzzer and gong - H3- (gong activation in dash panel insert)
♦ Turn signal acoustics (turn signal relay activation)
1. Dash panel insert 145
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Segment test (during segment test, all segments of the display
unit are activated. The display is successively activated in
white, red, green and blue).
♦ Glow period warning lamp e- nK29-
AG. Volkswagen AG
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♦ Immobiliser warningVol
by lamp - K115- d
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♦ Seat belt warning
ut
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system warning lamp - K19- eo
ra
sa c
♦ Dual circuit
s brake system/handbrake system warning lamp -
ce
e
K7-
nl
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♦ Brake pad warning lamp - K32-
erm
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♦ Washer fluid low warning lamp - K106-
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♦ Reserve fuel warning lamp - K105-
hole
spec
♦ Oil pressure warning lamp - K3-
es, in part or in w
t to the co
♦ Oil level warning lamp - K38-
♦ Oil pressure warning buzzer - H11-
rrectness of i
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Note
nform
ercia
Whether above mentioned components or functions can be
checked depends on vehicle equipment.
m
at
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ion
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r
– Connect vehicle diagnosis tester ⇒ page 409 .
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his
ate
do
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– Select “Guided fault finding” mode in vehicle diagnosis tester .
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– Using “GoTo” button, select “Functions/component” and the
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following menu options in succession: t. Cop py
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♦ 01 - On Board Diagnostic capable systems
♦ Dash panel insert
♦ Functions of dash panel insert
♦ Dash panel insert final control diagnosis
1.4 Description of back of dash panel insert
Note
The dash panel insert must not be dismantled. If necessary, the
dash panel insert is renewed as a unit.
Description of back of dash panel insert ⇒ Current flow diagrams,
Electrical fault finding and Fitting locations.
1.5 Pin assignment of connectors on dash
panel insert
Note
The pin assignment on the dash panel insert depends on the ve‐
hicle's equipment, country and engine type.
146 Rep. gr.90 - Gauges, instruments
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Pin assignment on dash panel insert ⇒ Current flow diagrams,
Electrical fault finding and Fitting locations.
1.6 Warning lamp symbols in dash panel insert
Note
♦ The assignment of the warning lamps in the dash panel insert depends on vehicle equipment, country and
engine version.
♦ Different versions of dash panel insert are installed depending on vehicle equipment. Therefore, the ar‐
rangement of the warning lamps may differ.
1 - Electromechanical power
steering warning lamp
2 - Exhaust emission warning
lamp (OBD)
3 - Engine control unit warning
lamp (EPC - Electronic Power
Control)
❑ Warning lamp fitted on
vehicles with petrol en‐
gine only
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Prote AG.
1. Dash panel insert 147
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
4 - Electronic parking brake warning lamp
5 - Alternator warning lamp
6 - Tyre pressure monitor warning lamp
7 - Left or right turn signal warning lamp (turn signals)
8 - Oil pressure warning lamp
9 - Coolant temperature/coolant level warning lamp
10 - Brake pad wear indicator warning lamp
11 - “Door open” warning lamp
12 - Window washer fluid warning lamp
13 - “Bonnet/rear lid open” warning lamp
14 - Fuel level warning lamp
15 - Engine oil level warning lamp AG. Volkswagen AG d
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16 - Anti-lock brake system (ABS) d b warning lamp ara
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17 - Electronic stabilisationa programme (ESP) warning lamp
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18 - Handbrake system/brake system warning lamp
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19 - Cruise control system (CCS) warning lamp
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20 - Fog light warning lamp
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21 - Bulb failure warning lamp
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spec
22 - Seat belt warning lamp
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t to the co
23 - “Operate foot brake” warning lamp
❑ Warning lamp fitted on vehicles with automatic gearbox only rrectness of i
24 - Airbag / belt tensioner warning lamp
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25 - Rear fog light warning lamp
26 - “Fuel tank flap open” warning lamp
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27 - Main beam warning lamp
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148 Rep. gr.90 - Gauges, instruments
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
2 Service interval display
2.1 Resetting service interval display
– Resetting service interval display ⇒ Maintenance ; Booklet
21.1
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2. Service interval display 149
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
92 – Windscreen wash/wipe system
1 Windscreen wiper system
Caution
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To disconnect and reconnect the battery, the procedure de‐ ksw
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scribed in the workshop manual should be strictly adheredby to
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⇒ page 4 . ris
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Additional information:
wit
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⇒ Operating manual
spec
urposes, in part or in wh
Self-study programme ⇒ Self-study programme No. 339 ; The
t to the co
Passat 2006
Self-study programme⇒ Self-study programme No. 340 ; The
rrectne
Passat 2006 - Electrical System
General description:
ss o
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The wiper motor control unit - J400- and the windscreen wiper
inform
motor - V- are combined to form one unit.
mer
atio
To remove the wiper blades, the wiper arms should be placed in
om
n
the “service/winter position”. The “service/winter position” is acti‐
c
i
or
n
vated within 10 seconds after ignition is switched off by pressing
thi
te
sd
a
windscreen wiper lever in “tip wipe” position ⇒ Operating manual
iv
o
pr
c
of vehicle .
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Fault detection and fault display:
Co
Cop py
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The wiper motor control unit - J400- is equipped with self-diag‐
gh ht
pyri by
nosis, which makes fault finding easier.
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Prote AG.
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
1.1 Deactivating APP function of wiper mo‐
tor
The windscreen wiper system is equipped with an APP function
(alternating park position).
With the APP function, the wiper is moved up slightly once it has
reached the lowest position. This occurs every second time the
wiper system is switched off.
To fit the motor crank on the wiper motor, it is necessary for the
motor to be in the lowest park position. To ensure this position is
reached, the APP function must be deactivated.
150 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
♦ The APP function cannot be activated.
♦ After 100 cycles of wiper movement, the APP function is acti‐
vated automatically. This applies to wiper motors on which the
APP function has been deactivated and also to new wiper mo‐
tors.
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Onboard supply control unit
♦ Functions
G. Volkswagen AG d
♦ Coding wiper electronics control unit / deactivating
wageAPP func‐
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tion Volks not
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Following successful completion of APP function coding / deac‐
itte
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tivation, the wiper motor is located in the lower park position after
erm
ab
the next wipe cycle.
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1.2 Removing and installing windscreen
hole
spec
wiper system
es, in part or in w
t to the co
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331- rrectness of i
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Prote AG.
1. Windscreen wiper system 151
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Release lever - 80-200-
♦ Puller - T10369-
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1.2.1 Removing windscreen wiper system
h re
ole,
spec
– Deactivate APP function ⇒ page 150 .
urposes, in part or in wh
t to the co
– Allow wiper to move to park position and then switch ignition
off.
rrectne
– Disconnect battery ⇒ page 4 .
s
Caution
s o
cial p
f inform
To disconnect and reconnect the battery, the procedure de‐
mer
scribed in the workshop manual should be strictly adhered to
atio
m
⇒ page 4 .
o
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or
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1.2.2 Removing wiper arms
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– Lever off the cover caps -arrows- using a suitable screwdriver.
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Prote AG.
152 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Slide legs of puller - T10369/1- -2- under wiper arm -4- as
shown in the illustration.
Caution
The wiper shaft may be damaged.
Always use the thrust piece -3- to loosen the wiper arm.
– Turn thrust bolt -1- of puller clockwise until thrust piece -3-
comes into contact with wiper shaft. Turn thrust bolt -1- of
puller clockwise using a 6 mm Allen keygeuntilAG.wiper arm
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– Remove puller and wiper arm.
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– Repeat this procedure sfor
s a the front passenger side if neces‐ c
sary.
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1.2.3 Removing plenum chamber cover
erm
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ility
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Remove plenum chamber cover ⇒ General body repairs, exterior;
wit
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h re
Rep. gr. 64 ; Flush bonded windows; Assembly overview - ple‐
hole
num chamber cover; Removing plenum chamber cover .
spec
es, in part or in w
t to the co
1.2.4 Removing wiper frame with linkage and
wiper motor
rrectness of i
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Note
To remove wiper frame with linkage and wiper motor, first remove
nform
ercia
wiper arms and plenum chamber cover.
m
at
om
ion
c
– Release and disconnect connector -2-.
in t
or
his
ate
– Unclip wiring retainer -3- out of retaining plate of wiper frame.
do
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cum
or
– Remove lower securing nut with washer -4-.
f
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op
– Remove upper securing bolts -1-. C py
ht. rig
rig ht
– Remove wiper frame with linkage and wiper motor from vehi‐
py by
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agen
1.2.5 Removing wiper motor from wiper frame
– Lever ball head -arrow- of linkage -1- off motor crank using
release lever - 80-200- or a suitable screwdriver.
1. Windscreen wiper system 153
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove hexagon nuts -1-.
– Pull motor crank -2- off wiper motor shaft.
– Unscrew securing bolts -arrows- and remove retaining strip
-3-.
– Remove wiper motor with control unit from wiper frame down‐
wards.
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1.2.6 Installing wiper motor in wiper frame
ss au ra
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– Install wiper motor with control unit to wiper frame, ensuring it
un
pt
an
d
seats correctly in cut-outs -arrows- in linkage.
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wit
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spec
urposes, in part or in wh
t to the co
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– Fit retaining plate -1- and install securing bolts -arrows-.
nform
mer
– Tighten securing bolts -arrows- to specified torque
atio
m
⇒ page 185 .
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Prote AG.
154 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Place motor crank -2- on shaft of wiper motor.
Various versions of retaining plate are used from two different
manufactures.
– Establish which version of retaining plated is used by checking
manufactures embossing on plate.
Note
If there is no embossing on the wiper linkage, look on the wiper
motor to determine the manufacturer.
– Set distance -a- between stop on retaining plate -3- and motor
crank -2- to following dimension:
– Bosch: dimension -a- = 2.7 mm
– Mitsuba: dimension -a- = 6.4 mm
– Place crank arm onto shaft of wiper motor and secure with nut
-1-.
– Tighten securing nut -1- to specified torque ⇒ page 185 .
– Press ball head -arrow- of linkage -1- onto motor crank.
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1.2.7 Installing windscreen wiper system
itte
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– Position wiper motor with wiper frame and linkage in vehicle.
wit
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– Fit upper securing bolts -1-.
hole
spec
– Fit lower securing nut with washer -4-.
es, in part or in w
t to the co
– Tighten all threaded connections to specified torques
⇒ page 185 .
rrectness of i
– Fit connector -2- to wiper motor connection until it engages.
l purpos
– Clip wiring retainer -3- into hole in retaining plate.
– Install plenum chamber cover and plenum chamber seal in
nf
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reverse order of removal.
orm
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atio
– Reconnect battery ⇒ page 4 .
om
n in
or c
– Install wiper arms ⇒ page 155 .
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1.2.8 Checking windscreen wipers
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The windscreen wipers can be tested using the final control di‐ Cop py
. rig
agnosis function of the onboard supply control unit - J519-
ht ht
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⇒ page 424 . co Vo
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1.3 Removing and installing wiper arms
Special tools and workshop equipment required
1. Windscreen wiper system 155
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque wrench - V.A.G 1331/-
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Removing:
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Removing wiper arms ⇒ page 152 .
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Installing:
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Note
t to the co
Securing nuts of wiper arms -arrows- are not tightened to speci‐
fied torque until after wiper blade park position has been adjusted.
rrectne
– Power wiper motor to park position.
ss
– For this, switch on ignition and push steering column lever
o
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down once briefly (tip wipe).
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– Switch ignition off again once wiper motor has stopped.
atio
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– Place the wiper arms in approximate park position on the wiper
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arm shafts and tighten securing nuts -arrow- hand tight.
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– Adjust windscreen wiper blade park position ⇒ page 156 .
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1.4 Adjusting wiper blade park position Cop py
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Special tools and workshop equipment required
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♦ Torque wrench - V.A.G 1331/-
Note
On RHD vehicles, the wiper blades are a mirror image of those
on LHD vehicles.
– Deactivate APP function ⇒ page 150 .
– Power wiper motor to park position and then switch ignition off.
– Now adjust windscreen wiper blade park position.
156 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Driver side:
Distance -A- between middle of wiper blade and lower edge of
windscreen should be 39 mm.
– If necessary, adjust wiper blade park position by moving wiper
arm.
Removing wiper arms ⇒ page 152 .
– Tighten securing nut to specified torque ⇒ page 185 .
Front passenger side:
Distance -B- between wiper blade and upper edge of plenum
chamber cover should be 14 mm.
– If necessary, adjust wiper blade park position by moving wiper
arm.
Removing wiper arms ⇒ page 152 .
– Tighten securing nut to specified torque ⇒ page 185 .
1.5 Removing and installing aerodynamic
wipers
To remove the wiper blades, the wiper arms should be placed in
the “service/winter position”. The “service/winter
AG. Volkswagen AG position” is acti‐
vated within 10 secondsolafter agen
ksw ignition is switched off
does by pressing
not
the windscreen wiperd bylever
V in position “tip wipe”. gu
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⇒ Operating Manual
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Removing:
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Note
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♦ Driver and front passenger wiper blades must not be inter‐
h re
changed during installation.
hole
spec
es, in part or in w
♦ The aero wipers are very flexible. To lift the wiper blades off
t to the co
the windscreen, touch them only in the area in which the wiper
blades are attached to the wipers.
rrectness of i
– Place wiper arms in “service/winter position”.
l purpos
– Lift up wiper arm.
– Press button -1- and pull wiper blade mounting -3- out of wiper
nform
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arm -2- to stop.
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1. Windscreen wiper system 157
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Swing wiper blade, as shown in illustration, and pull wiper
blade mounting -3- out of wiper arm -2- in direction of arrow.
Installing:
– Push wiper blade mounting -3- onto wiper arm -2- to stop.
– Ensure button -1- has locked correctly into wiper arm -2-.
– Carefully fold wiper arm back down onto windscreen.
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1.5.1 Removing and installing wiper rubber on
an
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aero wiper
ility
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hole
Note
spec
es, in part or in w
Refer to chapter »Distinguishing features of aero wiper blades« t to the co
in Workshop Manual “Electrical System, General Information”. A
link to this workshop manual is not possible at present for tech‐
rrectness of i
nical reasons. Please select the workshop manual “Electrical
System, General Information” manually in ELSA.
l purpos
– Remove aero wiper blade ⇒ page 157 .
nform
ercia
– Check to see on which side wiper rubber cannot be pushed
m
at
into guide.
om
ion
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in t
– On the side that cannot be pushed into the guide, carefully
or
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e
lever off the cap -1-.
at
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158 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Using a suitable screwdriver, open the wiper rubber stop -A-
by bending up.
– Now change wiper rubber.
Note
Ensure that wiper rubber is seating correctly in wiper blade
guides.
AG. Volkswagen AG d
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– Push wiperorise rubber stop -A- back down using a suitable nte screw‐
eo
driverauuntil
th wiper rubber can no longer be moved in the r aguide.
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wit
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t to the co
rrectne
– Fit the new cap -1- and check that it is properly attached.
s
– Fit aero wiper blade again ⇒ page 157 .
s o
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– Check that wiper blade functions properly.
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atio
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1.6 Removing and installing rain and light
agen
Prote AG.
sensor - G397-
If an intact rain and light sensor - G397- is removed from its re‐
taining plate on the windscreen (e.g. renewing a windscreen) it
can be subsequently reinstalled. Store the removed rain and light
sensor - G397- in a dust-free location until reinstallation and en‐
sure the silicone contact pad is not soiled.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove the interior mirror ⇒ General body repairs, interior;
Rep. gr. 68 ; Removing and installing interior mirror.
– Unclip cable cover, which runs over rain and light detector
sensor - G397- .
1. Windscreen wiper system 159
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Disconnect connector -1- from rain and light sensor - G397-
-2-.
AG. Volkswagen AG d
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– Use, for example, a suitable blade-type screwdriver to prise
h re
the rain and light detector sensor - G397- -1- out of the retain‐
hole
spec
ing plate -2- on the windscreen.
es, in part or in w
t to the co
Note
rrectness of i
On removal, take care to prise out the entire rain and light sensor
l purpos
- G397- and not just the upper shell of the rain and light sensor -
G397- .
nform
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Installing:
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a
com
tio
Installation is carried out in the reverse order. When installing ob‐
n in
r
serve the following:
te o
thi
s
iva
– Thoroughly clean the windscreen inside the retaining plate do
r
rp
cum
with isopropanol (isopropyl alcohol).
fo
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– Remove the protective cap on the new rain and light sensor - t. Cop py
G397- .
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Note
♦ The surface (contact pad) of the rain and light sensor - G397-
must not be soiled on installation.
♦ If the surface (coupling pad) of the rain and light sensor - G397-
is soiled, it may be possible to clean it by “bonding on” and
then “pulling off” one or more adhesive strips.
– Seat the rain and light sensor - G397- -1- in the retaining plate
-2- on the windscreen and press it on until secure.
Note
There must not be any air bubbles between the windscreen and
the contact pad of the rain and light sensor - G397- following in‐
stallation.
160 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Reconnect the connector -1- and secure the rain sensor -2- by
installing the cable cover.
AG. Volkswagen AG d
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1. Windscreen wiper system 161
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
2 Windscreen washer system
Note
♦ The windscreen washer system function can be tested using
the final control diagnosis of the onboard supply control unit -
J519- .
♦ Additional information:
Self-study programme ⇒ Self-study programme No. 339 ; The
Passat 2006
Self-study programme⇒ Self-study programme No. 340 ; The
Passat 2006 - Electrical System
Fault detection and fault display:
The onboard supply control unit features self-diagnosis to facili‐
n AG. Volkswagen AG do
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For fault finding, use the systems described in rchapter
ise
d “Vehicle nte
diagnosis, testing and information system” inut“Guided
ho Fault Find‐ eo
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ing” mode ⇒ page 409 . ss
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2.1 Assembly overview - windscreen wash‐
pt
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Note
hole
spec
es, in part or in w
The window washer fluid reservoir may be of a single chamber or
t to the co
double chamber design depending on equipment installed. The
following illustrations show the double chamber saloon version of
the windscreen and headlight washer system.
rrectness of i
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orm
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162 Rep. gr.92 - Windscreen wash/wipe system
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or 2006 ➤
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Electrical system - Edition ac
10.2013
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1 - Windscreen washer system
an
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spray jets
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ab
pe
ility
❑ Removing and installing
ot
wit
⇒ page 169
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❑ Adjusting ⇒ page 170
hole
spec
es, in part or in w
2 - Angled connection piece
t to the co
❑ Connection to wind‐
screen spray jet
rrectness of i
❑ Overview of hose cou‐
plings for washer fluid
l purpos
lines ⇒ page 183
3 - Y-piece
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❑ Distribution of washer
m
fluid line to windscreen
a
com
tio
spray jets
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4 - Upper part of window wash‐
s
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er system and headlight wash‐
r
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er system reservoir.
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❑ Removing and installing
Co
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⇒ page 165
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❑ Removing and installing cop Vo
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single chamber wind‐
cted agen
Prote AG.
screen washer reservoir
⇒ page 164
5 - Lower part of window wash‐
er system and headlight wash‐
er system reservoir.
❑ Removing and installing
⇒ page 166
6 - Washer pump - V5-
❑ Windscreen and rear
window washer pump -
V59- for Variant
❑ Removing and installing
⇒ page 168
❑ Checking windscreen and rear window washer pump - V59- ⇒ page 424
7 - Angled connection piece
❑ Connection to windscreen washer pump - V5-
❑ Overview of hose couplings for washer fluid lines ⇒ page 183
8 - Windscreen washer fluid level sender - G33-
❑ Removing and installing ⇒ page 169
9 - Hose
❑ Hose repair ⇒ page 184
2.2 Removing and installing washer fluid
reservoir
The window washer fluid reservoir may be of a single chamber or
double chamber design depending on equipment installed.
Windscreen washer reservoir is of single chamber design on ve‐
hicles with no headlight washer system.
♦ Removing and installing windscreen washer reservoir (single
chamber version) ⇒ page 164
2. Windscreen washer system 163
AG. Volkswagen AG d
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Passat 2006 ➤ , Passat Variant 2006 horis
➤ eo
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Electrical system - Edition 10.2013
ss a ra
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un
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Washer fluid reservoir is of double chamber design on vehicles
an
d
itte
with windscreen and headlight washer systems.
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ility
♦ Removing and installing upper part of reservoir for window and
ot p
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headlight washer system ⇒ page 165 .
is n
h re
ole,
♦ Removing and installing lower part of reservoir for window and
spec
urposes, in part or in wh
headlight washer system ⇒ page 166 .
t to the co
2.2.1 Removing and installing windscreen
washer reservoir (single chamber ver‐
rrectne
sion)
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f in
Note
form
mer
atio
♦ The following illustration shows the saloon version of the win‐
om
n
dow washer system reservoir with installed washer pump -
c
i
or
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V5- . In this location on the Variant the windscreen and rear
te
sd
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window washer pump - V59- with two hose connections is in‐
iv
o
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stalled.
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♦ The connections to the pump and hose lines are colour-coded
Co
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in order to prevent the washer fluid lines being incorrectly con‐ t. C rig
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nected to the front and rear washer fluid pump - V59- . The pyri by
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hose fittings must be connected to the correct colour-coded
lksw
cted agen
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pump connections during installation.
AG.
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1783-
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Removing and installing front bumper.
– Remove front right wheel housing liner ⇒ General body re‐
pairs, exterior; Rep. gr. 66 ; Removing and installing wheel
housing liner.
– Remove right headlight ⇒ page 188 .
– Place lock carrier in service position ⇒ General body repairs,
exterior; Rep. gr. 50 ; Lock carrier.
– Unscrew fuel filter bracket and place filter to side with lines still
connected.
– Unclip all lines from reservoir for windscreen and headlight
washer systems.
164 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing bolt -1-.
– Remove securing bolt -2-.
Note n AG. Volkswagen AG do
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Depending on equipment fitted, there may ir se
dbe a requirement to
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ran
release retainers for pipework blockingth access to securing bolt
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or
-2-. ss
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– Remove securing bolt -5- from wheel housing.
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– Pull hose connection off washer pump - V5- -3- and collect
ility
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escaping washer fluid in a suitable container.
wit
, is n
h re
– Release and disconnect connector on washer pump - V5-
hole
-3-.
spec
es, in part or in w
– Remove window washer system reservoir -4- from vehicle up‐
t to the co
wards.
Installing:
rrectness of i
Install in the reverse order of removal. When doing this, note the
l purpos
following:
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ercia
Note
m
at
om
ion
When installing window washer system reservoir, ensure that
c
in t
or
lines in the vicinity of the reservoir are not squashed and are clip‐
his
ate
ped back into their original position on the reservoir.
do
priv
cum
for
en
ng
t.
– Tighten all threaded connections to specified torque op
yi Co
⇒ page 185 .
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2.2.2 Removing and installing upper part of cted agen
Prote AG.
reservoir for window and headlight
washer system
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1783-
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Removing and installing front bumper.
– Remove front right wheel housing liner ⇒ General body re‐
pairs, exterior; Rep. gr. 66 ; Removing and installing wheel
housing liner.
2. Windscreen washer system 165
Passat 2006 ➤ , Passat Variant 2006 ➤
AG. Volkswagen AG d
Electrical system - Edition 10.2013 ksw
agen oes
not
ol
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– Remove right headlight ⇒ page 188 . orise nte
eo
h
ut ra
– Place lock carrier in service position ⇒ General body repairs,
ss a c
exterior; Rep. gr. 50 ; Lock carrier.
ce
le
un
pt
an
d
– Unscrew fuel filter bracket and place filter to side with lines still
itte
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erm
connected.
ab
ility
ot p
– Unclip all lines from upper part of reservoir -4-.
wit
is n
h re
ole,
– Remove securing bolts -1-, -2- and -3-.
spec
urposes, in part or in wh
t to the co
Note
rrectne
Depending on equipment fitted, there may be a requirement to
release retainers for pipework blocking access to securing bolt
-2-.
ss o
cial p
f in
– Remove securing bolt -7- from wheel housing.
form
mer
– Pull upper part -4- of reservoir vertically upwards out of rubber
atio
m
grommet -6- of lower part -5- of reservoir.
o
n
c
i
or
n thi
e
– Lift upper part of reservoir upwards out of vehicle.
t
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Installing:
um
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t.
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Install in the reverse order of removal. When doing this, note the
Co
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following:
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– Insert upper part -4- of reservoir vertically into rubber grommet
cted agen
Prote AG.
-6- of lower part of reservoir, from above.
Note
♦ Before installation, moisten both reservoir halves of the rubber
grommets -6- with for example a rubber and plastic compatible
lubricant (e.g. polyethylene glycol).
♦ Ensure when installing upper part of reservoir for window and
headlight washer system that lines in the vicinity of the reser‐
voir are not squashed and are clipper back into their original
position on the reservoir.
– Tighten all threaded connections to specified torque
⇒ page 185 .
– On completion of installation work, bleed headlight washer
system ⇒ page 182 .
2.2.3 Removing and installing lower part of
reservoir for window and headlight
washer system
Note
The following illustration shows the saloon version of the window
washer system reservoir with installed washer pump - V5- . In this
location on the Variant the windscreen and rear window washer
pump - V59- with two hose connections is installed.
166 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
n AG. Volkswagen AG do
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The connections ed
by to the pump and hose lines are ua colour-coded in
ran
order to h oprevent
ris the washer fluid lines being incorrectly
tee connected
to the au front and rear washer fluid pump - V59- . The hose
t or
ac fittings
ss
must be connected to the correct colour-coded pump connections
ce
e
during installation.
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Special tools and workshop equipment required
ility
ot p
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♦ Torque wrench - V.A.G 1783-
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
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at
om
ion
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or
Removing:
his
ate
do
riv
– Switch off ignition and all electrical consumers and disengage
p
cum
or
ignition key or start button by moving to position 0 (pre-detent).
f
en
ng
t.
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op
– Remove upper part of reservoir for windscreen and headlight
C py
t. rig
washer system ⇒ page 165 .
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pyri by
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by
– Unclip all lines from lower part of reservoir -8-.
cted agen
Prote AG.
– Release and disconnect connector -1- for headlight washer
system pump - V11- -2-.
– Release and disconnect connector -5- for washer pump - V5-
-3-.
– Release and disconnect connector -6- for windscreen washer
fluid level sender - G33- -7-.
– Pull hose connection -4- off washer pump - V5- -3- and collect
escaping washer fluid in a suitable container.
– Remove securing bolt -1- from lower part of reservoir for win‐
dow and headlight washer system -2-.
– Pull lower part of reservoir -2- forwards out of grooves of re‐
taining plate -3-.
2. Windscreen washer system 167
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Installing:
Install in the reverse order of removal. When doing this, note the
following:
The guides on the inner side of the lower part of the reservoir
-2- must be inserted into the grooves of the retainer -3- on the
vehicle when installing.
– Tighten all threaded connections to specified torque
⇒ page 185 .
– Install upper part of reservoir for window and headlight washer
system ⇒ page 165 .
– On completion of installation work, bleed headlight washer
system ⇒ page 182 .
2.3 Removing and installing washer pump -
V5- or windscreen and rear window
washer pump - V59-
Note
The following illustration shows the saloon version of the double
chamber reservoir of the window washer system with installed
washer pump - V5- . In this location on the Variant the windscreen
and rear window washer pump - V59- with two hose connections
is installed. Removing and installing the windscreen and rear win‐ n AG. Volkswagen AG do
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The connections to the pump and hose lines are colour-coded in
itte
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erm
order to prevent the washer fluid lines being incorrectly connected
ab
ility
to the front and rear washer fluid pump - V59- . The hose fittings
ot p
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must be connected to the correct colour-coded pump connections
, is n
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during installation.
hole
spec
es, in part or in w
Removing:
t to the co
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
rrectness of i
– Loosen front bumper ⇒ General body repairs, exterior; Rep.
l purpos
gr. 63 ; Front bumper .
– Pull hose connection -4- off washer pump - V5- -3- and collect
nform
ercia
escaping washer fluid in a suitable container.
m
at
– Pull windscreen washer pump - V5- -3- upwards out of reser‐
om
ion
voir and separate connector -5-.
c
in t
or
his
te
Installing:
a
do
priv
cum
or
Install in the reverse order of removal. When doing this, note the
f
en
ng
following:
t.
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Cop py
.
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t rig
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system ⇒ page 182 . cop Vo
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cted agen
Prote AG.
168 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
2.3.1 Checking windscreen and rear window
washer pump - V59-
The windscreen and rear window washer pump - V59- can be
checked using final control diagnosis for onboard supply control
unit - J519- ⇒ page 424 .
2.4 Removing and installing windscreen
washer fluid level sender - G33-
The windscreen washer fluid level sender - G33- is mounted on
the windscreen and the headlight washer system reservoir before
the front right wheel housing.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper .
– Release and disconnect connector -6- on windscreen washer
fluid level sender - G33- -7-.
– Pull windscreen washer fluid level sender - G33- -7- out of its
rubber seal.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
– On completion of installation work, bleed headlight washer
n AG. Volkswagen AG
system ⇒ page 182 . lkswage does
not
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washer system spray jets
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ility
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– Push spray jet upwards -arrow A- and pull it downwards out of
h re
bonnet -arrow B-.
hole
spec
es, in part or in w
t to the co
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– Pull hose -1- off spray jet and disconnect connector -2- for
heated spray jet.
nform
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Installing:
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at
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– Fit connector and hose on spray jet.
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– Push spray jet in installation hole until it is heard to lock in
at
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place.
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– Adjust spray jets ⇒ page 170 .
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2. Windscreen washer system 169
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2.6 Adjusting
ss windscreen washer system
au ra
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spray jets
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ility
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ole,
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urposes, in part or in wh
♦ The spray jet may be damaged.
t to the co
♦ Do not use objects to clean the spray jets!
rrectne
Note
ss o
cial p
f in
If impurities in the spray jet cause an uneven spray field, remove
form
mer
the spray jet and flush through with water against the spraying
atio
direction. Purging with compressed air against the spraying di‐
om
n
rection is then permitted. Do not use objects to clean the spray
c
i
or
n
jets!
thi
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Adjusting windscreen washer system spray jets ⇒ Maintenance ;
fo
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Booklet 21.1 .
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170 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
3 Rear window wiper system
Note
Additional information:
⇒ Operating manual
Self-study programme ⇒ Self-study programme No. 339 ; The
Passat 2006
Self-study programme⇒ Self-study programme No. 340 ; The
Passat 2006 - Electrical System
Fault detection and fault display:
The onboard supply control unit features self-diagnosis to facili‐
tate fault finding.
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
Cautionwagen AG. Volkswagen AG doe
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To disconnect
rised and reconnect the battery, the procedure
nte de‐
scribed ut in the workshop manual should be strictly adhered
ho eo
r to
⇒ page
ss
a
4. ac
ce
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pt
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3.1 Assembly overview - rear window wiper system
rm
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3. Rear window wiper system 171
AG. Volkswagen AG d
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Passat 2006 ➤ , Passat Variant 2006 ➤ d by gu
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Electrical system - Edition 10.2013 thor eo
au ra
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1 - Cover cap
ce
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un
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an
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2 - 13 mm hexagon collar nut
itte
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ab
❑ 12 Nm
pe
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ot
wit
3 - Wiper arm
, is n
h re
❑ Removing ⇒ page 172
hole
spec
❑ Installing ⇒ page 173
es, in part or in w
t to the co
❑ Adjusting rear window
wiper park position
⇒ page 174 .
rrectness of i
4 - Seal
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5 - Spray jet
❑ Renewing ⇒ page 177
nform
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❑ Adjusting ⇒ page 177
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tio
6 - Rear window wiper motor
n in
r
te o
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❑ Removing and installing
s
iva
do
⇒ page 173
r
rp
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7 - M6 hexagon nut with wash‐
en
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rig
❑ 8 Nm
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8 - Rubber ring cted agen
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9 - Spacer
10 - Wiper blade
❑ Removing and installing
aerodynamic wipers
⇒ page 174 .
3.2 Removing rear window wiper
3.2.1 Removing wiper arm
– To place wiper motor in its park position, switch rear window
wiper on and off with ignition on.
– Lift up cover -1- of rear window wiper and unclip cover.
– Loosen 13 mm hexagon nut -arrow- without removing it com‐
pletely.
Note
Aerodynamic wipers are very flexible. To lift the wiper blade off
the rear window, grasp it only in the area in which the wiper blade
is attached to the wiper.
– Lift up wiper arm and free off from taper by rocking from side
to side.
– Unscrew hexagon bolt -arrow- and remove from wiper arm.
172 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
3.2.2 Removing and installing rear window
wiper motor
Caution
To disconnect and reconnect the battery, the procedure de‐
scribed in the workshop manual should be strictly adhered to
⇒ page 4 .
Removing:
Remove wiper arm before removing rear window wiper motor
⇒ page 172 .
– Disconnect battery ⇒ page 4 .
– Remove lower rear lid trim ⇒ General body repairs, interior;
Rep. gr. 70 ; Trim; Rear lid; Removing and installing on Var‐
iant .
– Release and disconnect connector -1-.
– Release hose connection -2- by pulling securing ring upwards
and pull hose off connection on rear wiper motor
– Unscrew hexagon nuts -arrows-.
en AG. V
olkswagen AG
ag does
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– Pull motor carefullyd off
by rear lid.
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Install in the reverse
s order of removal. When doing this, note the
ce
le
following:
un
pt
an
d
itte
y li
– Before installing rear wiper motor, moisten inner side of rubber
rm
ab
seal with for example a rubber and plastic compatible lubricant
pe
ility
ot
(e.g. polyethylene glycol).
wit
, is n
h re
hole
spec
– Check seal is seated correctly in opening of rear window. Mark
es, in part or in w
-1- on seal must align with mark -2- on rear window.
t to the co
– Reconnect battery ⇒ page 4 .
rrectness of i
l purpos
nform
mercia
a
com
tion in
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3.2.3 Installing wiper arm
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– With ignition switched on, switch rear window wiper on and off
Co
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to run wiper motor to its rest position. ht. rig
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– Fit wiper arm in approximate park position on wiper arm shaft by c lksw
cted agen
and tighten securing nut -arrow- by hand.
Prote AG.
– Adjust rear window wiper park position ⇒ page 174 .
3. Rear window wiper system 173
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013 AG. Volkswagen AG d
agen oes
olksw not
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3.3 Adjusting rear window wiper park posi‐ b gu
d ara
ise nte
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tion ho eo
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ss c
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un
pt
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erm
ab
ility
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wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331/-
ss o
Gap -x- between end of wiper blade -1- and lower edge of window
cial p
f in
-2- must be 23 mm.
form
mer
– If necessary, adjust rear window wiper park position by moving
atio
m
wiper arm on shaft.
o
n
c
i
or
n thi
e
Removing wiper arm ⇒ page 172
t
sd
iva
o
pr
c
– Tighten threaded connections to specified torques
um
r
fo
⇒ page 185 .
en
ng
t.
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Cop py
ht. rig
rig ht
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co Vo
by lksw
cted agen
Prote AG.
3.4 Removing and installing aerodynamic
wipers
Note
Aerodynamic wipers are very flexible. To lift the wiper blade off
the rear window, grasp it only in the area in which the wiper blade
is attached to the wiper.
Removing:
– Pull wiper arm -2- away from windscreen.
– Pull wiper blade mounting -1- out of wiper arm -2- -arrow-.
174 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove wiper blade fitting -1- from wiper arm shaft -2-.
Installing:
AG. Volkswagen AG d
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– Fit the wiper blade fitting -1- onto athe
ut shaft -2- of the wiper arm
h
ra
-3-. ss c
ce
le
un
pt
– Push on the wiper blade fitting until it engages in the wiper
an
d
itte
arm.
y li
erm
ab
ility
– Carefully fold wiper arm back down onto rear window.
ot p
wit
is n
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
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or
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fo
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t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3. Rear window wiper system 175
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
4 Rear window washer wasystem
. Volkswagen AG
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Note au ra
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ss
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nl
♦ The function of the rear window washer system can be tested
pt
du
an
using the final control diagnosis of the onboard supply control
itte
y li
erm
unit - J519- .
ab
ility
ot p
♦ Additional information:
wit
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hole
spec
Self-study programme ⇒ Self-study programme No. 339 ; The
es, in part or in w
Passat 2006
t to the co
Self-study programme⇒ Self-study programme No. 340 ; The
Passat 2006 - Electrical System
rrectness of i
Fault detection and fault display:
l purpos
The onboard supply control unit - J519- is equipped with self-di‐
agnosis, which makes fault finding easier.
nform
ercia
For fault finding, use the systems described in chapter “Vehicle
m
at
diagnosis, testing and information system” in “Guided Fault Find‐
om
io
ing” mode ⇒ page 409 .
n
c
in t
or
his
e
4.1 Assembly overview - rear window washer system
at
do
priv
cum
for
en
ng
t.
yi
1 - Angled connection piece
Co
Cop py
ht. rig
❑ Point of separation, pas‐ rig ht
py by
senger compartment
co Vo
by lksw
cted
wiring harness to rear lid
agen
Prote AG.
wiring harness
❑ Overview of hose cou‐
plings for washer fluid
lines ⇒ page 183
2 - Spray jet for rear window
washer system
❑ Renewing spray jet
⇒ page 177
❑ Adjusting spray jet
⇒ page 177
3 - Angled connection piece
❑ Connection to spray jet
for rear window washer
system
❑ Overview of hose cou‐
plings for washer fluid
lines ⇒ page 183
4 - Upper part of window wash‐
er system and headlight wash‐
er system reservoir.
❑ Removing and installing
⇒ page 165
❑ Removing and installing
single chamber wind‐
screen washer reservoir
⇒ page 164
5 - Lower part of window wash‐
er system and headlight wash‐
er system reservoir.
❑ Removing and installing
176 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
⇒ page 166
6 - Angled connection piece
❑ Connection to windscreen and rear window washer pump - V59- .
❑ Overview of hose couplings for washer fluid lines ⇒ page 183
7 - Windscreen and rear window washer pump - V59-
❑ Removing and installing ⇒ page 168
8 - Windscreen washer fluid level sender - G33-
❑ Removing and installing ⇒ page 169
9 - Hose
❑ Hose repair ⇒ page 184
4.2 Renewing spray jet
Removing:
– To place wiper motor in its park position, switchAG
rear
. Volkwindow
swagen AG
wiper on and off with ignition on. lksw
agen does
n o ot g
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– Switch off ignition and all electrical
ris
edconsumers and disengage
b ran
tee
ignition key or start button by moving
ut
ho to position 0 (pre-detent). or
sa ac
– Lift up cover cap of rear window
s
wiper arm.
ce
le
un
pt
– Pull spray jet out of wiper arm shaft using suitable pliers
an
d
itte
y li
-arrow-.
rm
ab
pe
ility
Installing:
ot
wit
, is n
h re
– Push spray jet onto stop in wiper arm shaft with spray jet
hole
spec
opening facing upwards.
es, in part or in w
t to the co
– Adjust spray jet ⇒ page 177 .
4.3 Adjusting spray jet
rrectness of i
l purpos
Caution
nform
ercia
♦ Danger of causing damage.
m
♦ The spray jet may be damaged.
com
tion in
r
♦ Do not use objects to clean the spray jets!
te o
thi
s
iva
do
r
rp
cum
fo
⇒ Maintenance ; Booklet 21.1 .
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
4. Rear window washer system 177
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
5 Headlight washer system
Note
♦ The function of the headlight washer system can be tested
using the final control diagnosis of the onboard supply control
unit - J519- .
♦ Additional information:
AG. Volkswagen AG d
agen oes
olksw not
⇒ Operating manual d by V gu
ara
rise nte
Self-study programme ⇒ Self-study
utho programme No. 339 ; The eo
ra
Passat 2006 ss a c
ce
e
nl
Self-study programme⇒ Self-study programme No. 340 ; The
pt
du
an
Passat 2006 - Electrical System
itte
y li
erm
ab
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
ility
ot p
tions
wit
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General description:
hole
spec
es, in part or in w
Every fifth time the windscreen washer system is activated the
t to the co
headlights are also washed if the windscreen wiper lever on the
steering wheel is pulled for at least 1.5 seconds - provided either
dipped beam or main beam are switched on.
rrectness of i
The “active time” of the headlight washer system can be adjusted
l purpos
from between 0 and 12.75 seconds ⇒ page 423 .
To guarantee sound functioning, the headlight washer system
nform
ercia
must be vented following assembly work or when activated for the
first time ⇒ page 182 .
m
at
om
ion
Fault detection and fault display:
c
in t
or
his
te
The onboard supply control unit - J519- is equipped with self-di‐
a
do
riv
agnosis, which makes fault finding easier.
p
cum
for
en
ng
For fault finding, use the systems described in chapter “Vehicle
t.
yi Co
op
diagnosis, testing and information system” in “Guided Fault Find‐ C py
t. rig
ing” mode ⇒ page 409 .
gh ht
pyri by
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5.1 Assembly overview - headlight washer system
cted agen
Prote AG.
178 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
n AG. Volkswagen AG do Electrical system - Edition 10.2013
lkswage es n
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1 - Pop-uporcylinder
ise with right ran
tee
spray jetauth or
ac
ss
❑ Removing and installing
ce
e
nl
spray jet assembly
pt
du
an
⇒ page 181
itte
y li
erm
ab
❑ Adjusting spray jets
ility
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⇒ page 181
wit
, is n
❑ Removing and installing
h re
hole
pop-up cylinder
spec
⇒ page 180
es, in part or in w
t to the co
2 - Pop-up cylinder with left
spray jet
rrectness of i
❑ Removing and installing
spray jet assembly
l purpos
⇒ page 181
❑ Adjusting spray jets
nform
ercia
⇒ page 181
❑ Removing and installing
m
at
om
i
pop-up cylinder
on
c
⇒ page 180
in t
or
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ate
3 - Angled piece
do
priv
cum
or
❑ Connection to left spray
f
en
ng
jet pop-up cylinder
t.
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Cop py
❑ Washer fluid line hose
t. rig
gh ht
yri
couplings ⇒ page 183 p by
co Vo
by lksw
cted agen
4 - T-piece Prote AG.
❑ Distribution of washer
fluid to spray jets on
headlight washer sys‐
tem
5 - Angled piece
❑ Connection to right
spray jet pop-up cylin‐
der
❑ Washer fluid line hose couplings ⇒ page 183
6 - Upper part of window washer system and headlight washer system reservoir.
❑ Removing and installing ⇒ page 165
❑ Removing and installing single chamber windscreen washer reservoir ⇒ page 164
7 - Hose
8 - Angled piece
❑ Connection to headlight cleaning system pump
9 - Headlight washer system pump - V11-
❑ Removing and installing ⇒ page 180
❑ Checking ⇒ page 424
10 - Windscreen washer fluid level sender - G33-
❑ Removing and installing ⇒ page 169
11 - Lower part of window washer system and headlight washer system reservoir.
❑ Removing and installing ⇒ page 166
5. Headlight washer system 179
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
5.2 Removing and installing headlight
washer system pump - V11-
The headlight washer system pump - V11- is mounted on the
washer fluid reservoir in the right-hand wheel housing.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
Volkswa AG. gen AG
agen do
– Remove front bumper Vcover
olks ⇒ General body repairs,
w es n
oexterior;
t gu
y
Rep. gr. 63 ; Front
sedbumper .
b ara
n ri te
tho
– Disconnect connector
e
-1- and pull pump -2- upwards out of or ac
au
reservoir. ss
ce
le
un
pt
– Drain any escaping fluid in a suitable container.
an
d
itte
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ab
Installing:
pe
ility
ot
Install in the reverse order of removal. When doing this, note the
wit
, is n
h re
following:
hole
spec
– On completion of installation work, bleed headlight washer
es, in part or in w
system ⇒ page 182 .
t to the co
5.2.1 Checking headlight washer system
rrectness of i
pump - V11-
l purpos
The headlight washer system pump - V11- can be checked using
final control diagnosis for onboard supply control unit - J519-
nform
ercia
⇒ page 424 .
m
a
com
5.3 Removing and installing pop-up cylinder
ion in
r
with spray jet
te o
thi
s
iva
do
r
Special tools and workshop equipment required
rp
cum
fo
en
ng
♦ Torque wrench - V.A.G 1783-
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Note
The illustrations show removal and installation of the front right
pop-up cylinder. The removal of the left pop-up cylinder is basi‐
cally a mirror image.
180 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper .
– Pull spray jets together with cover cap -1- out of bumper cover
to stop.
– Unclip cap -1- from both sides of mounting -arrow- on spray
jet retainer.
– Hold down securing clip -arrow- and pull hose connection -3-
off from pop-up cylinder.
– Remove securing bolts -1-. AG. Volkswagen AG d
agen oes
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– Remove pop-up cylinder -2- from bumper ised bcover. ara
nte
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ility
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spec
Installing:
es, in part or in w
t to the co
Install in the reverse order of removal. When doing this, note the
following:
rrectness of i
– Tighten securing nuts -1- to specified torques ⇒ page 185 .
l purpos
– On completion of installation work, bleed headlight washer
system ⇒ page 182 .
nf
ercia
orm
m
atio
om
n in
or c
thi
te
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5.4 Removing and installing spray jet as‐
o
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f
en
ng
t.
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sembly
Co
Cop py
t. rig
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by c lksw
cted agen
Note Prote AG.
The pop-up cylinder with spray jet is assembled as one compo‐
nent and cannot be dismantled. If repair is required, the entire
pop-up cylinder with spray jet must be renewed.
5.5 Adjusting spray jets
Caution
♦ Danger of causing damage.
♦ The spray jet may be damaged.
♦ Do not use objects to clean the spray jets!
⇒ Maintenance ; Booklet 21.1 .
5. Headlight washer system 181
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
5.6 Bleeding headlight washer system
To guarantee sound functioning, the headlight washer system
must be bled following assembly work or when operated for the
first time.
– Fill washer fluid reservoir.
– Start engine.
– Switch headlights to “ON”.
– Operate headlight washer system several times (3-5 times, 3
seconds each time).
– Repeat this bleeding procedure, if necessary until the pop-up
cylinders and spray jets are functioning soundly.
5.7 Adapting headlight washer system
The “active time” (headlight cleaning time) of the headlight washer
system can be adjusted between 0 and 12.75 seconds.
Adapting headlight washer system ⇒ page 427 .
n AG. Volkswagen AG do
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182
Prote AG.
Rep. gr.92 - Windscreen wash/wipe system
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6 Washer fluid line hose couplings
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All the instructions and information for this manual are found in
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System, General Information” manually in ELSA.
es, in part or in w
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6.1 Headlight washer system
All the instructions and information for this manual are found in
rrectness of i
the workshop manual “Electrical System, General Information”. A
link to this workshop manual is not possible at present for tech‐
l purpos
nical reasons. Please select the workshop manual “Electrical
System, General Information” manually in ELSA.
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mercia
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ate
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6. Washer fluid line hose couplings 183
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
7 Hose repair
All the instructions and information for this manual are found in
the workshop manual “Electrical System, General Information”. A
link to this workshop manual is not possible at present for tech‐
nical reasons. Please select the workshop manual “Electrical
System, General Information” manually wagein ELSA.
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184 Rep. gr.92 - Windscreen wash/wipe system
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
8 Specified torques: window wash/
wipe system
8.1 Specified torques for windscreen wash/
wipe system
Threaded connections Specified torques
Wiper motor to wiper M6 9 Nm
frame
Motor crank to wiper mo‐ M8 17 Nm
tor shaft
Wiper frame to body (up‐ M6 8 Nm
per bolts)
Wiper frame to body (low‐ M6 5 Nm
er nuts)
Windscreen wiper arms M8 20 Nm
to wiper motor shaft
Securing bolts for wind‐ M6 8 Nm
screen and headlight
washer system reservoir
8.2 Specified torques for rear window wash/
wipe system
Threaded connections Specified torques
Securing nuts for wiper M6 8 Nm
motor to rear lid
Securing nut for wiper M8 12 Nm
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8.3 Specified torques for headlight washer by gu
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Threaded connections Specified torques
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Securing bolts for pop-up 2.8 Nm
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cylinder with left spray jet
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8. Specified torques: window wash/wipe system 185
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Passat thor2006 ➤ , Passat Variant 2006 ➤ eo
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Electrical
ss a system - Edition 10.2013 c
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94 – Lights, bulbs, switches - exterior
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1 Headlight
h re
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spec
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Note
♦ Before working on headlights, always switch off the headlights
rrectness of i
and disengage the ignition key or start button by moving to
l purpos
position 0 (locked).
♦ When dealing with complaints, it is absolutely essential that
nform
ercia
the function and operation of the lighting system are first un‐
derstood.
m
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om
io
♦ Additional information:
n
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or
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ate
⇒ Operating manual
do
priv
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Self-study programme ⇒ Self-study programme No. 339 ; The
f
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Passat 2006
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Self-study programme⇒ Self-study programme No. 340 ; The
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Passat 2006 - Electrical System
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The vehicle is fitted with headlights from two different manufac‐
turers:
♦ Hella
♦ Valeo
Installation and removal of the headlights and associated com‐
ponents are the same except for installation and removal of the
control motors and bulbs.
Fault detection and fault display:
The onboard supply control unit has a self-diagnostic function,
which makes fault finding on headlights easier.
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
1.1 Assembly overview - headlight
Note
The exploded view shows the control motors of both headlight
manufacturers, as the removal and installation operations differ.
186 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Left headlight range control
motor - V48- or right headlight
range control motor - V49-
❑ Headlight manufacturer
Hella
❑ Removing and installing
⇒ page 207
2 - Retaining ring
3 - Left headlight range control
motor - V48- or right headlight
range control motor - V49-
❑ Headlight manufacturer
Valeo
❑ Removing and installing
⇒ page 208
4 - Retaining ring
5 - Body aperture
6 - Cover cap
7 - Left headlight main beam
bulb - M30- or right headlight
main beam bulb - M32-
❑ Bulb H7 12 V, 55 W
❑ Renewing, headlight
manufacturer Hella
⇒ page 194
❑ Zero
8 - Securing bolts
❑ 2 Nm AG. Volkswagen AG d
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❑ 8 Nm horis
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10 - Adjustment bushes ss c
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❑ Correcting installation position of headlight ⇒ page 190
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11 - Headlight
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❑ Removing and installing ⇒ page 188
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❑ Correcting installation position of headlight ⇒ page 190
h re
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❑ Repairing headlight retaining tabs ⇒ page 211
spec
es, in part or in w
❑ Converting headlights to drive on the left or the right (manufactured by Hella) ⇒ page 215
t to the co
❑ Converting headlights to drive on the left or the right (manufactured by Valeo) ⇒ page 218
12 - Left side light bulb - M1- or right side light bulb - M3-
rrectness of i
❑ RoW version: bulb 12 V, W 5 W
l purpos
❑ Canada and USA version: bulb 12 V, WY 5 W.
❑ Renewing, headlight manufacturer Hella ⇒ page 197
nf
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❑ Renewing, headlight manufacturer Valeo ⇒ page 204
rm
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13 - Cover cap
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14 - Left headlight dipped beam bulb - M29- or right headlight dipped beam bulb - M31-
te
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❑ Bulb H7 12 V, 55 W
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❑ Renewing, headlight manufacturer Hella ⇒ page 191
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❑ Renewing, headlight manufacturer Valeo ⇒ page 199 C py
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1. Headlight 187
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1.2 Removing and installing headlight
1.2.1 Removing headlight
Note
♦ There is no requirement to disconnect the battery earth strap.
♦ The illustrations show removal and installation of the left head‐
light.
♦ The replacement of the left headlight and the right headlight is
analogue.
♦ If a headlight is removed, it should always be adjusted follow‐
ing installation ⇒ Maintenance ; Booklet 21.1 .
♦ If a headlight with gas discharge bulbs is removed, the basic
setting of the headlight should always be checked when rein‐
stalling ⇒ Maintenance ; Booklet 21.1 . agen
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– Switch off ignition and all electrical consumers ris
ed and disengage ran
tee
ignition key or start button by moving to position
tho 0 (pre-detent). or
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pt
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During removal and installation, place the radio remote control
pe
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ignition key in the vehicle's interior to prevent the doors from lock‐
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ing and poss. independent activation of the “Coming Home /
h re
hole
Leaving Home ” functions.
spec
es, in part or in w
t to the co
– Release multi-pin connector -arrow- and disconnect.
– Remove radiator grille ⇒ General body repairs, exterior; Rep.
rrectness of i
gr. 66 ; Mouldings and trim panels; Removing and installing
radiator grille.
l purpos
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper .
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– Remove securing screws -arrows- and remove guide profile
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188 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing screws -arrows- from top of headlight.
– Remove securing screws -arrows- from base of headlight.
– Remove headlight from body aperture.
1.2.2 Installing headlight
Special tools and workshop equipment required
AG. Volkswagen AG d
♦ Torque wrench - V.A.G 1410- lksw
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Installation is carried out in the reverse order. When installing ob‐
rrectne
serve the following:
– Tighten all securing bolts to specified torque settings
s
⇒ page 335 .
s o
cial p
f in
– Check headlight installation position is central, i.e. shut lines/
form
mer
gaps are equal around headlight.
atio
m
If the shut lines/gaps around the headlight are uneven, the instal‐
o
n
c
i
or
lation position must be adjusted ⇒ page 190 .
thi
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– Check headlight functions.
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If a headlight is removed, it should always be adjusted following
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installation.
AG.
1. Headlight 189
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Check headlight setting and adjust headlight as necessary
⇒ Maintenance ; Booklet 21.1 .
1.3 Adjusting headlight installation position
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1410-
Note
♦ The illustrations show the left headlight.
♦ The adjustment of the left headlight and the right headlight is
analogous.
If it transpires during checking of the installation position that the
shut lines/gaps between headlight and body are uneven, the in‐
stallation position must be adjusted.
– Switch off ignition and all electrical consumers and disengage AG. Volkswagen AG d
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ignition key or start button by moving to position 0 (pre-detent). by
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– Remove radiator grille ⇒ General body repairs, exterior; Rep.hor eo
ut
gr. 66 ; Mouldings and trim panels; Removing and installing
ss a ra
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radiator grille.
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nl
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– Remove front bumper cover ⇒ General body repairs, exterior;
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– Loosen securing screws -arrows- at top of headlight.
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Prote AG.
190 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Loosen securing screw -arrows- on base of headlight.
– Adjust flush fit with body by screwing in or screwing out ad‐
justment bushing -arrow- at bottom left or bottom right of
headlight.
– Tighten all threaded connections to specified torques
⇒ page 335 .
– Check and, if necessary, readjust headlight to ensure gaps are
even all round.
– Install front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper .
– Install radiator grille ⇒ General body repairs, exterior; Rep.
gr. 66 ; Mouldings and trims; Removing and installing radiator
grille .
– Check headlight functions.
AG. Volkswagen AG d
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If a headlight is removed or adjusted
ss a to fit more accurately to the ra
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vehicle body, it must be aligned following such measures.
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– Check headlight setting and adjust headlight as necessary
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⇒ Maintenance ; Booklet 21.1 .
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1.4 Renewing headlight bulbs, headlight
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1.4.1 Renewing headlight dipped beam bulb
rrectness
Note
o
cial p
f inform
The left headlight dipped beam bulb - M29- and the right headlight
mer
dipped beam bulb - M31- can be checked by the final control di‐
atio
om
agnosis for the onboard supply control unit - J519- .
n
c
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Removing:
iv
o
pr
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fo
– Switch off ignition and all electrical consumers and disengage
en
ng
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ignition key or start button by moving to position 0 (pre-detent).
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1. Headlight 191
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
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♦ During removal and installation, place the radio remote control
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ignition key in the vehicle's interior to prevent the doors by from
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locking and poss. independent activation of the “Comingris tee
Home / Leaving Home ” functions. tho or
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♦ It may be necessary to remove adjacent components at the
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pt
respective headlight when replacing the headlight dipped
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beam bulb.
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ility
♦ The components to be removed (engine-specific) for replace‐
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ment of headlight dipped beam bulb are indicated in the fol‐
, is n
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lowing tables.
hole
spec
es, in part or in w
t to the co
Vehicles with petrol en‐ Renewing left headlight dipped beam Renewing right headlight dipped beam
gine bulb - M29- bulb - M31-
Dis‐ En‐ Engine
rrectness of i
place‐ gine
ment code
l purpos
1.6 l BSE 75 kW -1) 1) -1) 1)
nf
ercia
BSF 75 kW -1) 1) -1) 1)
orm
m
BLF 85 kW
atio
-1) 1) -1) 1)
om
n in
c
2.0 l BLR 110 kW -1) 1) -1) 1)
or
thi
te
sd
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BLX 110 kW -1) 1) -1) 1)
iv
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BVY 110 kW -1) 1) -1) 1)
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AXX 147 kW -1) 1) -1) 1)
C py
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BPY 147 kW -1) 1) -1) 1)
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3.2 l AXZ 184 kW -1) 1)
Prote AG.
-1) 1)
3.6 l BLV 206 kW -1) 1) -1) 1)
1) No additional work required.
Vehicles with diesel en‐ Renewing left headlight dipped beam Renewing right headlight dipped beam
gine bulb - M29- bulb - M31-
Dis‐ En‐ Engine
place‐ gine
ment code
1.9 l BKC 77 kW -2) 2) -2) 2)
BLS 77 kW -2) 2) -2) 2)
2.0 l BMA 100 kW -2) 2) -2) 2)
BKP 103 kW -2) 2) -2) 2)
BMP 103 kW -2) 2) -2) 2)
BMR 125 kW -2) 2) -2) 2)
2.5 l BKX 132 kW -2) 2) -2) 2)
2) No additional work required.
192 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
♦ The following figures show renewal of the dipped beam bulb
for the right headlight.
♦ Renewal of the left headlight dipped beam bulb - M29- and the
right headlight dipped beam bulb - M31- is analogue.
– Remove cover cap -1-.
– Turn bulb holder with headlight dipped beam bulb -1- in
-direction of arrow- and pull it out of headlight as far as wiring
allows.
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– Pull headlight dipped beam bulb -2- in direction of -arrow- out
h re
of bulb holder -1-.
ole,
spec
urposes, in part or in wh
Installing:
t to the co
Note
rrectne
♦ When installing cover cap, ensure that it seats properly. The
s
ingress of water will lead to permanent damage to the head‐
s o
light.
cial p
f inform
♦ Do not touch bulb glass when fitting bulbs. Fingers leave
mer
traces of grease on the glass, which evaporate when the bulb
atio
m
is switched on and cause the glass to cloud over.
o
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1. Headlight 193
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Insert headlight dipped beam bulb into bulb holder so that lug
-1- of headlight dipped beam bulb is in contact with guide -2-
of bulb holder.
– Insert bulb holder with headlight dipped beam bulb -1- into
headlight and turn bulb holder with headlight dipped beam
bulb in direction of -arrow-.
– Install cover cap again.
– Check headlight functions.
– Check headlight setting and adjust headlight as necessary
⇒ Maintenance ; Booklet 21.1 .
AG. Volkswagen AG d
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1.4.2 Renewing headlight main beam bulb
oes
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The left headlight main beam bulb - M30- and the right headlight
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main beam bulb - M32- can be checked by the final control diag‐
erm
ab
nosis for the onboard supply control unit - J519- .
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Removing:
ole,
spec
urposes, in part or in wh
– Switch off ignition and all electrical consumers and disengage
t to the co
ignition key or start button by moving to position 0 (pre-detent).
rrectne
Note
s
♦ During removal and installation, place the radio remote control
s o
ignition key in the vehicle's interior to prevent the doors from
cial p
f in
locking and poss. independent activation of the “Coming
form
mer
Home / Leaving Home ” functions.
atio
m
♦ To renew the headlight main beam bulb, it may be necessary
o
n
c
i
or
to remove components adjacent to the respective headlight.
thi
te
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♦ The components to be removed (engine-specific) for headlight
i
o
pr
cum
main beam bulb renewal are indicated in the following tables.
r
fo
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ng
t.
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Cop py
Vehicles with petrol en‐ Renewing left headlight main beam bulb Renewing right headlight main beam
t. rig
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gine - M30- bulb - M32-
p by
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Dis‐ En‐ Engine Prote AG.
place‐ gine
ment code
1.6 l BSE 75 kW -1) 3) -1) 3)
BSF 75 kW -1) 3) -1) 3)
BLF 85 kW -1) 3) -1) 3)
194 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Vehicles with petrol en‐ Renewing left headlight main beam bulb Renewing right headlight main beam
gine - M30- bulb - M32-
Dis‐ En‐ Engine
place‐ gine
ment code
2.0 l BLR 110 kW -1) 3) -1) 3)
BLX 110 kW -1) 3) -1) 3)
BVY 110 kW -1) 3) -1) 3)
AXX 147 kW -1) 3) -1) 3)
BPY 147 kW -1) 3) -1) 3)
3.2 l AXZ 184 kW -1) 3) -1) 3)
3.6 l BLV 206 kW -1) 3) -1) 3)
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Vehicles with diesel uthen‐ Renewing left headlight main beam bulb
o
orRenewing right headlight main beam
gine ss a - M30- bulb
ac - M32-
ce
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Dis‐ En‐ Engine
nl
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ment code
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1.9 l BKC 77 kW -2) 4) -2) 4)
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BLS 77 kW -2) 4) -2) 4)
hole
spec
2.0 l BMA 100 kW -2) 4) -2) 4)
es, in part or in w
t to the co
BKP 103 kW -2) 4) -2) 4)
BMP 103 kW -2) 4) -2) 4)
rrectness of i
BMR 125 kW -2) 4) -2) 4)
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2.5 l BKX 132 kW -2) 4) -2) 4)
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at
4) No additional work required.
om
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♦ The following figures show renewal of the main beam bulb for
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the right headlight. t. Cop py
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♦ Renewal of the left headlight main beam bulb - M30- and the pyri by
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right headlight main beam bulb - M32- is analogue.
c by lksw
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Prote AG.
– Remove cover cap -1-.
1. Headlight 195
AG. Volkswagen AG d
agen
Passat 2006 ➤ , Passat Variant 2006 ➤ Volksw
oes
not
by gu
Electrical system - Edition 10.2013 ised ara
nte
or eo
h
ut ra
– Turn bulb holder with headlight main beam bulb -1- inss a c
-direction of arrow- and pull it out of headlight as far as wiring
ce
e
nl
pt
allows.
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Pull headlight main beam bulb -2- in direction of -arrow- out of l purpos
bulb holder -1-.
nform
ercia
Installing:
m
at
om
ion
c
in t
or
Note
his
ate
do
priv
c
♦ When installing cover cap, ensure that it seats properly. The
um
for
en
g
ingress of water will lead to permanent damage to the head‐
n
t.
yi Co
light. Cop py
t. rig
gh ht
yri
♦ Do not touch bulb glass when fitting bulbs. Fingers leave p by
o Vo
by c
traces of grease on the glass, which evaporate when the bulb
lksw
cted agen
Prote
is switched on and cause the glass to cloud over.
AG.
– Insert headlight main beam bulb into bulb holder so that lug
-1- of headlight main beam bulb is in contact with guide -2- of
bulb holder.
– Insert bulb holder with headlight main beam bulb -1- into head‐
light and turn bulb holder with headlight main beam bulb in
-direction of arrow-.
– Install cover cap again.
– Check headlight functions.
– Check headlight setting and adjust headlight as necessary
⇒ Maintenance ; Booklet 21.1 .
196 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1.4.3 Renewing side light bulb
Note
The left side light bulb - M1- and the right side light bulb - M3- can
be checked by the final control diagnosis for the onboard supply
control unit - J519- .
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
Note
♦ During removal and installation, place the radio remote control
ignition key in the vehicle's interior to prevent the doors from
locking and poss. independent activation of the “Coming
Home / Leaving Home ” functions.
♦ To renew side light bulb, it may be necessary to remove com‐
ponents adjacent to the respective light.
♦ The components to be removed (engine-specific) for the re‐
placement of the side light bulb are indicated in the following
tables.
Vehicles with petrol en‐ Renewing left side light bulb - M1- Renewing right side light bulb - M3-
gine
Dis‐ En‐ Engine
place‐ gine
ment code
1.6 l BSE 75 kW -1) 5) -1) 5)
BSF 75 kW -1) 5) . Volkswagen AG -1) 5)
agen AG do
BLF 85 kW -1) 5)y Volks
w es no
t gu -1) 5)
d b ara
2.0 l BLR 110 kW e
ris 1) 5) -n1)tee5)
tho - or
u
BLX 110 kW ss
a
-1) 5) -1) 5) c
a
ce
le
BVY 110 kW -1) 5) -1) 5)
un
pt
an
d
itte
y li
AXX 147 kW -1) 5) -1) 5)
rm
ab
pe
ility
BPY 147 kW -1) 5) -1) 5)
ot
wit
, is n
h re
3.2 l AXZ 184 kW -1) 5) -1) 5)
hole
spec
3.6 l BLV 206 kW -1) 5) -1) 5)
es, in part or in w
t to the co
5) No additional work required.
rrectness of i
Vehicles with diesel en‐ Renewing left side light bulb - M1- Renewing right side light bulb - M3-
l purpos
gine
Dis‐ En‐ Engine
nform
ercia
place‐ gine
m
ment code
a
com
tion in
1.9 l BKC 77 kW -2) 6) -2) 6)
r
te o
thi
BLS 77 kW -2) 6) -2) 6)
s
iva
do
r
rp
cum
2.0 l BMA 100 kW -2) 6) -2) 6)
fo
en
ng
t.
yi Co
BKP 103 kW t.-2) 6)
Cop
-2) 6)
py
rig
gh ht
pyri by
Vo
co lksw
by
197
cted agen
Prote AG.
1. Headlight
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Vehicles with diesel en‐ Renewing left side light bulb - M1- Renewing right side light bulb - M3-
gine
Dis‐ En‐ Engine
place‐ gine
ment code
BMP 103 kW -2) 6) -2) 6)
BMR 125 kW -2) 6) -2) 6)
2.5 l BKX 132 kW -2) 6) -2) 6)
6) No additional work required.
Note
♦ The illustrations show renewal of the side light bulb for the right
light.
♦ Renewal of the left side light bulb - M1- and the right side light
bulb - M3- is analogue.
AG. Volkswagen AG d
– Remove cover cap -1-. lksw
agen oes
not
Vo gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
– Pull bulb holder -1- with side light bulb out of reflector as far
as wiring allows.
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
198 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull side light bulb -2- in direction of -arrow- out of bulb holder
-1-.
Installing:
Note
♦ When installing cover cap, ensure that it seats properly. The
ingress of water will lead to permanent damage to the head‐
light.
♦ Do not touch bulb glass when fitting bulbs. Fingers leave
traces of grease on the glass, which evaporate when the bulb
is switched on and cause the glass to cloud over.
Installation is carried out in the reverse order. When installing ob‐
serve the following:
– Check headlight functions.
– Check headlight setting and adjust headlight as necessary
⇒ Maintenance ; Booklet 21.1 .
1.5 Renewing headlight bulbs, headlight
AG. Volkswagen AG d
manufacturer Valeo Volkswagen oes
not
y gu
db ara
rise nte
tho eo
1.5.1 Renewing headlight dipped beam bulb au ra
ss c
ce
e
nl
pt
du
an
itte
y li
Note
erm
ab
ility
ot p
The left headlight dipped beam bulb - M29- and the right headlight
wit
, is n
h re
dipped beam bulb - M31- can be checked by the final control di‐
hole
agnosis for the onboard supply control unit - J519- .
spec
es, in part or in w
t to the co
Removing:
– Switch off ignition and all electrical consumers and disengage
rrectness of i
ignition key or start button by moving to position 0 (pre-detent).
l purpos
Note
nf
ercia
orm
♦ During removal and installation, place the radio remote control
m
atio
m
ignition key in the vehicle's interior to prevent the doors from
o
n in
c
locking and poss. independent activation of the “Coming
or
thi
Home / Leaving Home ” functions.
te
sd
iva
o
r
♦ It may be necessary to remove adjacent components at the
rp
cu
o
m
f
respective headlight when replacing the headlight dipped
en
ng
t.
yi
beam bulb.
Co
Cop py
t. rig
gh
♦ The components to be removed (engine-specific) for replace‐
ht
pyri by
Vo
o
ment of headlight dipped beam bulb are indicated in the fol‐
c by lksw
cted agen
lowing tables. Prote AG.
Vehicles with petrol en‐ Renewing left headlight dipped beam Renewing right headlight dipped beam
gine bulb - M29- bulb - M31-
Dis‐ En‐ Engine
place‐ gine
ment code
1.6 l BSE 75 kW -1) 7) -1) 7)
BSF 75 kW -1) 7) -1) 7)
1. Headlight 199
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Vehicles with petrol en‐ Renewing left headlight dipped beam Renewing right headlight dipped beam
gine bulb - M29- bulb - M31-
Dis‐ En‐ Engine
place‐ gine
ment code
BLF 85 kW -1) 7) -1) 7)
2.0 l BLR 110 kW -1) 7) -1) 7)
BLX 110 kW -1) 7) -1) 7)
BVY 110 kW -1) 7) -1) 7)
AXX 147 kW -1) 7) -1) 7)
BPY 147 kW -1) 7) -1) 7)
3.2 l AXZ 184 kW -1) 7) -1) 7)
3.6 l BLV 206 kW -1) 7) -1) 7)
7) No additional work required
Vehicles with diesel en‐ Renewing left headlight dipped beam Renewing right headlight dipped beam
gine bulb - M29- bulb - M31-
agen
AG. Volkswagen AG d
oes
lksw not
Dis‐ En‐ Engine d by Vo gu
ara
place‐ gine orise nte
eo
ment code auth
ra
ss c
1.9 l BKC 77 kW -2) 8) -2) 8)
ce
le
un
pt
an
d
BLS 77 kW -2) 8) -2) 8)
itte
y li
rm
ab
2.0 l BMA 100 kW -2) 8) -2) 8)
pe
ility
ot
wit
BKP 103 kW -2) 8) -2) 8)
, is n
h re
hole
BMP 103 kW -2) 8) -2) 8)
spec
es, in part or in w
BMR 125 kW -2) 8) -2) 8)
t to the co
2.5 l BKX 132 kW -2) 8) -2) 8)
rrectness of i
l purpos
8) No additional work required
nform
ercia
Note
m
a
com
tio
♦ The following figures show renewal of the dipped beam bulb
n in
r
te o
for the right headlight.
thi
s
iva
do
♦ Renewal of the left headlight dipped beam bulb - M29- and the
r
rp
cum
fo
right headlight dipped beam bulb - M31- is analogue.
en
ng
t.
yi Co
Cop py
– Remove cover cap -1-.
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
200 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
♦ Headlight dipped beam bulb -2- is clipped into reflector -1-.
♦ The connector -3- is not pulled off initially when removing
headlight dipped beam bulb -2-.
– Push the connector and therefore also the bulb holder in di‐
rection of -arrow- until the bulb is detectably loosened.
– Pull headlight dipped beam bulb -3- on connector out from re‐
flector.
– Guide headlight dipped beam bulb along with connected con‐
nector out of headlight housing.
– Pull headlight dipped beam bulb -2- out of connector -1-.
Installing:
Note
♦ When installing cover cap, ensure that it seats properly. The
ingress of water will lead to permanent damage to the head‐
light.
♦ Do not touch bulb glass when fitting bulbs.
swa
geFingers
n AG. Volkleave
swagen AG
does
traces of grease on the glass, which y Vevaporate when the bulb
olk not
gu
is switched on and cause the glass
ris
ed b to cloud over. ara
nte
tho eo
au ra
Installation is carried out in the
s reverse order. When installing ob‐
s c
ce
e
serve the following:
nl
pt
du
an
itte
– Guide headlight dipped beam bulb into headlight housing.
y li
erm
ab
ility
ot p
– Push headlight dipped beam bulb, in installation position as
wit
, is n
shown, into reflector.
h re
hole
spec
es, in part or in w
t to the co
Note
The headlight dipped beam bulb must audibly engage.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
c
– Reconnect connector -1- to headlight dipped beam bulb -2-.
or
thi
te
sd
a
– Check headlight functions.
iv
o
r
rp
cu
o
m
f
– Check headlight setting and adjust headlight as necessary
en
ng
t.
yi
⇒ Maintenance ; Booklet 21.1 .
Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
1. Headlight 201
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1.5.2 Renewing headlight main beam bulb
Note
The left headlight main beam bulb - M30- and the right headlight
main beam bulb - M32- can be checked by the final control diag‐
nosis for the onboard supply control unit - J519- .
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
Note
♦ During removal and installation, place the radio remote control
ignition key in the vehicle's interior to prevent the doors from
locking and poss. independent activation of the “Coming
Home / Leaving Home ” functions. AG. Volkswagen AG do gen
es n swa
♦ To renew the headlight main beam
by
Vbulb,
olk it may be necessary ot g
ua
to remove components adjacent ir se to the respective headlight.
d ran
tee
tho
or
♦ The components to be removed
au (engine-specific) for the re‐ ac
ss
placement of the headlight main beam bulb are indicated in
ce
e
the following tables.
nl
pt
du
an
itte
y li
erm
ab
Vehicles with petrol en‐ Renewing left headlight main beam bulb Renewing right headlight main beam
ility
ot p
gine - M30- bulb - M32-
wit
, is n
h re
Dis‐ En‐ Engine
hole
spec
place‐ gine
es, in part or in w
ment code t to the co
1.6 l BSE 75 kW -1) 9) -1) 9)
BSF 75 kW -1) 9) -1) 9)
rrectness of i
BLF 85 kW -1) 9) -1) 9)
l purpos
2.0 l BLR 110 kW -1) 9) -1) 9)
nform
ercia
BLX 110 kW -1) 9) -1) 9)
m
BVY 110 kW -1) 9) -1) 9)
at
om
ion
c
AXX 147 kW -1) 9) -1) 9)
in t
or
his
te
BPY 147 kW -1) 9) -1) 9)
a
do
priv
cum
or
3.2 l AXZ 184 kW -1) 9) -1) 9)
f
en
ng
t.
yi Co
3.6 l BLV 206 kW t. Cop
-1) 9) py
rig -1) 9)
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
9) No additional work required.
Vehicles with diesel en‐ Renewing left headlight main beam bulb Renewing right headlight main beam
gine - M30- bulb - M32-
Dis‐ En‐ Engine
place‐ gine
ment code
1.9 l BKC 77 kW -2) 10) -2) 10)
BLS 77 kW -2) 10) -2) 10)
2.0 l BMA 100 kW -2) 10) -2) 10)
BKP 103 kW -2) 10) -2) 10)
202 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Vehicles with diesel en‐ Renewing left headlight main beam bulb Renewing right headlight main beam
gine - M30- bulb - M32-
Dis‐ En‐ Engine
place‐ gine
ment code
BMP 103 kW -2) 10) -2) 10)
BMR 125 kW -2) 10) -2) 10)
2.5 l BKX 132 kW -2) 10) -2) 10)
10) No additional work required.
Note
♦ The following figures show renewal of the main beam bulb for
the right headlight.
♦ Renewal of the left headlight main beam bulb - M30- and the
right headlight main beam bulb - M32- is analogue.
– Remove cover cap -1-.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
Note
an
d
itte
y li
erm
ab
ility
♦ Headlight main beam bulb -2- is clipped into reflector -1-.
ot p
wit
is n
♦ The connector -3- is not pulled off initially when removing
h re
ole,
headlight main beam bulb -2-.
spec
urposes, in part or in wh
t to the co
– Push the connector and therefore also the bulb holder in di‐
rection of -arrow- until the bulb is detectably loosened.
rrectne
– Pull headlight main beam bulb -3- on connector out of reflector.
– Guide headlight main beam bulb along with connected con‐
s
nector out of headlight housing.
s o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Headlight 203
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull headlight main beam bulb -2- out of connector -1-.
Installing:
Note
♦ When installing cover cap, ensure that it seats properly. The
ingress of water will lead to permanent damage to the head‐
light.
♦ Do not touch bulb glass when fitting bulbs. Fingers leave
traces of grease on the glass, which evaporate when the bulb
is switched on and cause the glass to cloud over.
Installation is carried out in the reverse order. When installing ob‐
serve the following:
– Guide headlight main beam bulb into headlight housing.
– Push headlight main beam bulb, in installation position as
shown, into reflector.
Note
Headlight main beam bulb must engage audibly.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
– Reconnect connector -2- to headlight main beam bulb -1-.
y li
erm
ab
– Check headlight functions.
ility
ot p
wit
, is n
– Check headlight setting and adjust headlight as necessary
h re
hole
⇒ Maintenance ; Booklet 21.1 .
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
1.5.3 Renewing side light bulb
m
at
om
ion
c
in t
or
his
e
Note
at
do
priv
cum
or
The left side light bulb - M1- and the right side light bulb - M3- can
f
en
ng
t.
yi
be checked by the final control diagnosis for the onboard supply
Co
op py
control unit - J519- .
. C rig
ht ht
rig by
copy Vo
by lksw
Removing: cted agen
Prote AG.
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
204 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
♦ During removal and installation, place the radio remote control
ignition key in the vehicle's interior to prevent the doors from
locking and poss. independent activation of the “Coming
Home / Leaving Home ” functions.
♦ To renew side light bulb,geitn A
may
G. Vobe necessary
lkswagen AG to remove com‐
ponents adjacentVto
olksthe respective light.
wa d oes
not
by gu
a
The components to be removed (engine-specific) forranthe
tee re‐
d
♦ orise
placement aut of the side light bulb are indicated in the following
h or
ac
tables.ss
ce
e
nl
pt
du
an
itte
Vehicles with petrol en‐ Renewing left side light bulb - M1- Renewing right side light bulb - M3-
y li
erm
ab
gine
ility
ot p
Dis‐ En‐ Engine
wit
, is n
place‐ gine
h re
hole
ment code
spec
es, in part or in w
1.6 l BSE 75 kW -1) 11) -1) 11)
t to the co
BSF 75 kW -1) 11) -1) 11)
BLF 85 kW -1) 11) -1) 11)
rrectness of i
2.0 l BLR 110 kW -1) 11) -1) 11)
l purpos
BLX 110 kW -1) 11) -1) 11)
nf
ercia
BVY 110 kW -1) 11) orm
-1) 11)
m
atio
AXX 147 kW -1) 11) -1) 11)
om
n in
c
BPY 147 kW -1) 11) -1) 11)
or
thi
te
sd
a
3.2 l AXZ 184 kW -1) 11) -1) 11)
iv
o
r
rp
cu
o
3.6 l BLV 206 kW -1) 11) -1) 11)
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
11) No additional work required. by lksw
cted agen
Prote AG.
Vehicles with diesel en‐ Renewing left side light bulb - M1- Renewing right side light bulb - M3-
gine
Dis‐ En‐ Engine
place‐ gine
ment code
1.9 l BKC 77 kW -2) 12) -2) 12)
BLS 77 kW -2) 12) -2) 12)
2.0 l BMA 100 kW -2) 12) -2) 12)
BKP 103 kW -2) 12) -2) 12)
BMP 103 kW -2) 12) -2) 12)
BMR 125 kW -2) 12) -2) 12)
2.5 l BKX 132 kW -2) 12) -2) 12)
12) No additional work required.
1. Headlight 205
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
♦ The following figures show renewal of the side light bulb for
the right light.
♦ Renewal of the left side light bulb - M1- and the right side light
bulb - M3- is analogue.
– Remove cover cap -1-.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
– Pull bulb holder -1- with side light bulb out of reflector as far
erm
ab
as wiring allows.
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
– Pull side light bulb -2- in direction of -arrow- out of bulb holder
at
om
io
-1-.
n
c
in t
or
his
Installing:
ate
do
priv
cum
for
en
g
Note
n
t.
yi Co
Cop py
ht. rig
♦ When installing cover cap, ensure that it seats properly. The
rig ht
py by
o Vo
ingress of water will lead to permanent damage to the head‐ by c lksw
cted agen
light.
Prote AG.
♦ Do not touch bulb glass when fitting bulbs. Fingers leave
traces of grease on the glass, which evaporate when the bulb
is switched on and cause the glass to cloud over.
Installation is carried out in the reverse order. When installing ob‐
serve the following:
– Check headlight functions.
– Check headlight setting and adjust headlight as necessary
⇒ Maintenance ; Booklet 21.1 .
206 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1.6 Removing and installing headlight range
control motor (headlight manufacturer
Hella)
Note agen
AG. Volkswagen AG d
oes
olksw not
V gu
by ara
♦ The following illustrationsris show replacement of the headlight
ed
nte
range control motor aonut the right headlight.
ho eo
ra
ss c
♦ Renewal of the left headlight range control motor and right
ce
e
nl
headlight range control motor is analogue.
pt
du
an
itte
y li
erm
ab
Removing:
ility
ot p
wit
, is n
– Remove headlight ⇒ page 188 .
h re
hole
– Remove cover cap -1-.
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
– Turn headlight range control motor -1- in -direction of arrow-
rp
cu
o
and take it out.
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Pull connector -2- off headlight range control motor -1-.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
1. Headlight 207
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Carefully insert ball head of headlight range control motor -1-
in ball head guide -arrow- whilst pulling the reflector to the rear.
– Now insert the control motor into the mounting and turn it
clockwise through 30° until it engages.
Note
When installing cover cap, ensure that it seats properly. The in‐
gress of water will lead to permanent damage to the headlight.
1.7 Removing and installing headlight range
control motor (headlight manufacturer
Valeo)
Note
n AG. Volkswagen AG do
wage es n
♦ The following diagrams show renewal of the headlight rangey Vo lks ot g
ua
control motor for the left headlight. ir se
d b ran
tee
tho
The headlight range control motor for the right headlight
u is re‐ or
♦ s a ac
newed in the same manner. s
ce
e
nl
pt
du
an
itte
Removing:
y li
erm
ab
ility
– Remove headlight ⇒ page 188 .
ot p
wit
, is n
– Remove cover cap -3-.
h re
hole
spec
– Unscrew securing bolt -2- and remove housing -1- complete.
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
e
– Pull cog -1- upwards and out of the installation opening.
at
do
priv
cum
for
en
ng
t.
Note
yi Co
Cop py
t. rig
gh ht
yri
Ensure that the small O-ring is not lost when removing the gear p by
co Vo
wheel.
by lksw
cted agen
Prote AG.
208 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Disconnect connector -2-.
– Release headlight range control motor -1- by turning it in
-direction of arrow B-.
– Carefully press ball head of headlight range control motor
-arrow A- to rear and out of its guide.
– Remove headlight range control motor -1- upwards out of its
mounting.
Installing:
– Carefully guide headlight range control motor -1- (in its re‐
leased position) fully into its mounting.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
th
– Lock headlight range control motor -1- by turnings aitu onto stop ra
c
in -direction of arrow B-. s
ce
e
nl
pt
du
– Firstly, carefully press ball head of headlight range control
an
itte
y li
motor -arrow A- to rear.
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Then carefully pull ball head of control motor in
-direction of arrow- and into the mounting -1-.
nform
mercia
at
Note
om
ion
c
in t
or
Pull the reflector slightly to the rear to ease the guidance of the
his
ate
ball head into the mounting.
do
priv
cum
for
en
ng
– Reconnect connector -2- to headlight range control motor.
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1. Headlight 209
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Insert cog -1- into its installation opening.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Install housing -1- and secure with screw -2-, then fit cap -3-.
rrectness of i
Note
l purpos
When installing cover cap, ensure that it seats properly. The in‐
gress of water will lead to permanent damage to the headlight.
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
210 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1.8 Repairing headlight retaining tabs
If one or more headlight retaining tabs are damaged or broken
off, they can be renewed by installing the repair kit. There is no
need to renew the entire headlight.
1- Upper, outer retaining tab
2- Upper, inner retaining tab
3- Side retaining tab
4- Lower retaining tab
Note
♦ Check that there is no further damage to .the
gen AG
Volkheadlight
swagen AG that
would make installation of theVorepair
lksw kit unnecessary.
a d oes
not
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db ara
♦ Two different repair kitsoriare
se available for the left and right nte
headlight ⇒ ETKA (electronic
au
th parts catalogue) . eo
ra
ss c
♦ The same repair kits are available for both manufacturers
ce
e
nl
pt
(Hella and Valeo).
du
an
itte
y li
♦ Each repair kit contains the upper, side and lower headlight
erm
ab
ility
retaining tab, four securing bolts and two banjo bolts.
ot p
wit
, is n
♦ The following figures show renewal of the retaining tabs on the
h re
hole
right headlight.
spec
es, in part or in w
♦ Renewal of the retaining tabs on the left headlight and renewal
t to the co
of the retaining tabs on the right headlight are carried out in
the same way.
rrectness of i
– Repairing upper, outer retaining tab ⇒ page 211 .
l purpos
– Repairing upper, inner retaining tab ⇒ page 212 .
nf
ercia
– Repairing side retaining tab ⇒ page 213 .
orm
m
– Repairing lower retaining tab ⇒ page 214 .
atio
om
n in
or c
thi
1.8.1 Repairing upper, outer retaining tab
te
sd
iva
o
r
rp
cu
– Switch off ignition and all electrical consumers and disengage
o
m
f
en
ng
ignition key or start button by moving to position 0 (pre-detent).
t.
yi Co
Cop py
ht. rig
rig ht
py by
Note
co Vo
by lksw
cted agen
Prote AG.
During removal and installation, place the radio remote control
ignition key in the vehicle's interior to prevent the doors from lock‐
ing and poss. independent activation of the “Coming Home /
Leaving Home ” functions.
– Remove headlight ⇒ page 188 .
1. Headlight 211
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove headlight retaining tab residues -1- as shown.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
– Form-fit new retaining tab -2- into support -3- on headlight and
pe
ility
tighten securing bolt -1- for tab.
ot
wit
, is n
h re
– Install headlight ⇒ page 189 .
hole
spec
es, in part or in w
t to the co
Note
If a headlight is removed, it should always be adjusted following
rrectness of i
installation.
l purpos
– Check headlight setting and adjust headlight as necessary
⇒ Maintenance ; Booklet 21.1 .
nform
mercia
1.8.2 Repairing upper, inner retaining tab
com
tion in
r
te o
thi
– Switch off ignition and all electrical consumers and disengage
s
iva
do
ignition key or start button by moving to position 0 (pre-detent).
r
rp
cum
fo
en
ng
t.
yi Co
op
Note C py
t. rig
gh ht
pyri by
Vo
o
During removal and installation, place the radio remote control
c by lksw
cted agen
ignition key in the vehicle's interior to prevent the doors from lock‐
Prote AG.
ing and poss. independent activation of the “Coming Home /
Leaving Home ” functions.
– Remove headlight ⇒ page 188 .
– Remove headlight retaining tab residues as shown.
212 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Form-fit new retaining tab -2- into support -3- on headlight and
tighten securing bolt -1- for tab.
– Install headlight ⇒ page 189 .
Note
If a headlight is removed, it should always be adjusted following
installation.
– Check headlight setting and adjust headlight as necessary
⇒ Maintenance ; Booklet 21.1 .
1.8.3 Repairing side retaining
en AG. V
olktab
swagen AG
ag does
ksw n
– Switch off ignition and all by electrical consumers and disengage
Vol ot g
ua
ignition key or start button
ris
ed by moving to position 0 (pre-detent).ran
te
tho eo
s au ra
c
s
Note
ce
e
nl
pt
du
an
itte
y li
During removal and installation, place the radio remote control
erm
ab
ignition key in the vehicle's interior to prevent the doors from lock‐
ility
ot p
ing and poss. independent activation of the “Coming Home /
wit
, is n
Leaving Home ” functions.
h re
hole
spec
es, in part or in w
– Remove headlight ⇒ page 188 .
t to the co
– Remove headlight retaining tab residues as shown.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
op py
– Form-fit new retaining tab -2- into support -1- on headlight and
. C rig
ht ht
rig
tighten securing bolt -3- for tab. py by
co Vo
by lksw
cted agen
Prote AG.
1. Headlight 213
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Screw banjo bolt -1- into retaining tab -2-. AG. Volkswagen AG d
agen oes
ksw
– Install headlight ⇒ page 189 . by Vol not
gu
ara
d
rise nte
tho eo
au ra
Note ss c
ce
e
nl
pt
du
If a headlight is removed, it should always be adjusted following
an
itte
y li
installation.
erm
ab
ility
ot p
wit
– Check headlight setting and adjust headlight as necessary , is n
h re
⇒ Maintenance ; Booklet 21.1 .
hole
spec
es, in part or in w
t to the co
1.8.4 Repairing lower retaining tab
rrectness of i
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
l purpos
Note
nform
mercia
at
During removal and installation, place the radio remote control
om
ion
ignition key in the vehicle's interior to prevent the doors from lock‐
c
in t
or
ing and poss. independent activation of the “Coming Home /
his
ate
Leaving Home ” functions.
do
priv
cum
for
en
ng
– Remove headlight ⇒ page 188 .
t.
yi Co
Cop py
t. rig
– Remove headlight retaining tab residues as shown. pyri
gh by
Vo
ht
co lksw
by
cted agen
Prote AG.
– Form-fit new retaining tab -12- into support -3- on headlight
and tighten securing bolt -1- for tab.
214 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
AG. VolkswaElectrical
gen AG
doessystem - Edition 10.2013
agen
olksw not
y V gu
b ara
– Screw banjo bolt -2- into retaining tab r-1-.
ise
d
nte
tho eo
u
– Install headlight ⇒ page 189 . ss a ra
c
ce
le
un
pt
an
d
itte
Note
y li
erm
ab
ility
ot p
If a headlight is removed, it should always be adjusted following
wit
is n
installation.
h re
ole,
spec
urposes, in part or in wh
– Check headlight setting and adjust headlight as necessary
t to the co
⇒ Maintenance ; Booklet 21.1 .
rrectne
1.9 Converting headlights to drive on the left
or the right (manufactured by Hella)
ss o
cial p
f inform
mer
atio
m
Caution
o
n
c
i
or
n thi
te
sd
♦ Danger of damaging / destroying plastic lens.
iva
o
pr
cum
r
♦ The plastic lens of the headlight could be destroyed during
fo
en
ng
cleaning if an incorrect cleaning solution is used.
t.
yi Co
Cop py
t. rig
♦ Only use cleansers based on alcohol or an alcohol/water yri
gh by
ht
mixture (for example a cloth soaked with isopropyl alco‐ cop Vo
by lksw
hol) to clean the plastic lens.
cted agen
Prote AG.
Note
♦ To avoid dazzling oncoming traffic with asymmetrical lights,
both headlights should be converted to the direction of traffic
(driving on the left or right) relevant to the country in which the
vehicle is being driven.
♦ The corresponding headlight conversion set consists of two
sections of film.
♦ Conversion of the main headlights is not designed as a per‐
manent conversion for other countries. It is only suitable as a
“tourist solution” for a short stay abroad.
♦ Both headlights of a vehicle must always be converted.
♦ The details “right” and “left” on the masking film always refer
to the direction of travel when looking forwards from inside the
vehicle.
1.9.1 Converting headlights designed for driv‐
ing on the right to driving on the left
Note
♦ The headlight conversion set comprises two pieces of film.
♦ Please note the different part numbers for the headlight con‐
version sets from right to left-hand traffic and from left to right-
hand traffic.
♦ Clean headlight lens before converting. Remove residual ad‐
hesive from lens after pulling off application film ⇒ page 215 .
1. Headlight 215
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Turn light switch to position “0”.
Left headlight:
– Remove the protective backing on application film -D- in areas
-C- only.
– Align application film -D- with left radius to line -A- on the lens
of the headlight. AG. Volkswagen AG d
agen oes
olksw not
y V gu
– At the same time, align application film -D- with right radiussetod b ara
nte
line -B- on the lens of the headlight. thori
eo
au ra
c
– Push down in areas -C- on the lens of the headlight. s s
ce
e
nl
pt
du
– Carefully pull application film -D- off the lens of the headlight
an
itte
y li
again.
erm
ab
ility
ot p
– The masking film -C- remains on the headlight lens.
wit
, is n
h re
Right headlight:
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Remove protective film on back of assembly film -D- in area
-C- only.
nform
ercia
– Align application film -D- with left radius to line -A- on the lens
m
at
of the headlight.
om
ion
c
in t
– At the same time, align application film -D- with right radius to
or
his
e
line -B- on the lens of the headlight.
at
do
priv
c
– Push down in area -C- on the headlight lens.
um
for
en
ng
t.
yi
– Carefully pull application film -D- off the lens of the headlight
Co
Cop py
again.
t. rig
gh ht
pyri by
Vo
o
– The masking film -C- remains on the headlight lens.
c by lksw
cted agen
Prote AG.
Note
♦ Remove any remaining adhesive using only alcohol-based or
alcohol and water-based cleaning fluid. For example a cloth
soaked with isopropyl alcohol ⇒ page 215 .
♦ Customers should be informed of how to remove residual ad‐
hesive after detaching the masking section.
Functional check of masking film:
– Check the function of the masking film using headlight align‐
ment unit - VAS 5046- , for example.
– The upper light/dark zone is supposed to touch the setting line
and run across the whole width of the measuring screen hor‐
izontally.
216 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1.9.2 Converting headlights designed for driv‐
ing on the left to driving on the right
Note
♦ The headlight conversion set comprises two pieces of film.
♦ Please note the different part numbers for the headlight con‐
version sets from right to left-hand traffic and from left to right-
hand traffic.
♦ Clean headlight lens before converting. Remove residual ad‐
hesive from lens after pulling off application film ⇒ page 215 .
– Turn light switch to position “0”.
Left headlight:
– Remove the protective backing on application film -D- in areas
-C- only.
– Align application film -D- with left radius to line -A- on the lens
of the headlight.
– At the same time, align application film -D- with right radius to
AG. Volkswagen AG d
line -B- on the lens of the headlight. lkswagen oes
n
Vo ot g
by ua
– Push down in areas -C- on the
ris
elens
d of the headlight. ran
tee
tho or
– Carefully pull applicationsfilm
au -D- off the lens of the headlight ac
again. s
ce
e
nl
pt
du
– The masking film -C- remains on the headlight lens.
an
itte
y li
erm
ab
Right headlight:
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Remove the protective backing on application film -D- in areas
-C- only.
l purpos
– Align application film -D- with left radius to line -A- on the lens
of the headlight.
nf
ercia
or
– At the same time, align application film -D- with right radius to
m
m
atio
line -B- on the lens of the headlight.
om
n in
or c
– Push down in areas -C- on the lens of the headlight.
thi
te
sd
iva
– Carefully pull application film -D- off the lens of the headlight
o
r
rp
cu
again.
o
m
f
en
ng
t.
yi Co
– The masking film -C- remains on the headlight lens. t. Cop py
rig
gh ht
pyri by
Vo
co lksw
by
Note
cted agen
Prote AG.
♦ Remove any remaining adhesive using only alcohol-based or
alcohol and water-based cleaning fluid. For example a cloth
soaked with isopropyl alcohol ⇒ page 215 .
♦ Customers should be informed of how to remove residual ad‐
hesive after detaching the masking section.
1. Headlight 217
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Functional check of masking film:
– Check the function of the masking film using headlight align‐
ment unit - VAS 5046- , for example.
– The upper light/dark zone is supposed to touch the setting line
and run across the whole width of the measuring screen hor‐
izontally.
1.10 Converting headlights to drive on the left
or the right (manufactured by Valeo)
Caution
n AG. Volkswagen AG do
wage es n
♦ Danger of damaging / destroying plastic lens. olks ot g
byV ua
d ran
ir se
♦ The plastic lens of the headlight could be destroyed during tho tee
or
cleaning if an incorrect cleaning solution is used. au ac
ss
ce
le
♦ Only use cleansers based on alcohol or an alcohol/water
un
pt
mixture (for example a cloth soaked with isopropyl alco‐
an
d
itte
y li
hol) to clean the plastic lens.
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
Note
urposes, in part or in wh
t to the co
♦ To avoid dazzling oncoming traffic with asymmetrical lights,
both headlights should be converted to the direction of traffic
(driving on the left or right) relevant to the country in which the
rrectne
vehicle is being driven.
s
♦ The corresponding headlight conversion set consists of two
s o
sections of film.
cial p
f inform
♦ Conversion of the main headlights is not designed as a per‐
mer
manent conversion for other countries. It is only suitable as a
atio
om
“tourist solution” for a short stay abroad.
n
c
i
or
n thi
e
♦ Both headlights of a vehicle must always be converted.
t
sd
iva
o
pr
♦ The details “right” and “left” on the masking film always refer
um
r
fo
en
ng
to the direction of travel when looking forwards from inside the
t.
yi Co
vehicle. Cop py
t. rig
gh ht
pyri by
Vo
o
1.10.1 Converting headlights designed for driv‐
c by lksw
cted agen
Prote AG.
ing on the right to driving on the left
Note
♦ The headlight conversion set comprises two pieces of film.
♦ Please note the different part numbers for the headlight con‐
version sets from right to left-hand traffic and from left to right-
hand traffic.
♦ Clean headlight lens before converting. Remove residual ad‐
hesive from lens after pulling off application film ⇒ page 218 .
218 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Turn light switch to position “0”.
Left headlight:
– Remove protective backing on application film -C- in area
-D- only.
– Align application film -C- with its radius to line -A- on the lens
of the headlight. n AG. Volkswagen A ge G do
swa es n
– At the same time, align application by
Vfilm
olk -C- edge -B- with the ot g
ua
third line on the lens of the headlight.
ris
ed ran
tee
tho or
– Push down firmly in areass-D-
au on the lens of the headlight. ac
ce
le
– Carefully pull application film -C- off the lens of the headlight
un
pt
an
again
d
itte
y li
rm
ab
– The masking film -D- remains on the headlight lens.
pe
ility
ot
wit
Right headlight:
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Remove protective backing on application film -C- in area
-D- only.
nform
ercia
– Align application film -C- with its radius to line -B- on the lens
of the headlight.
m
a
com
tio
– At the same time, align application film -C- edge -A- with the
n in
r
te o
third line on the lens of the headlight.
thi
s
iva
do
– Push down firmly in area -D- on the lens of the headlight.
r
rp
cum
fo
en
g
– Carefully pull application film -C- off the lens of the headlight
n
t.
yi Co
again Cop py
t. rig
gh ht
yri
– The masking film -D- remains on the headlight lens. p by
co Vo
by lksw
cted agen
Prote AG.
Note
♦ Remove any remaining adhesive using only alcohol-based or
alcohol and water-based cleaning fluid. For example a cloth
soaked with isopropyl alcohol ⇒ page 218 .
♦ Customers should be informed of how to remove residual ad‐
hesive after detaching the masking section.
Functional check of masking film:
– Check the function of the masking film using headlight align‐
ment unit - VAS 5046- , for example.
– The upper light/dark zone is supposed to touch the setting line
and run across the whole width of the measuring screen hor‐
izontally.
1. Headlight 219
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1.10.2 Converting headlights designed for driv‐
ing on the left to driving on the right
Note
♦ The headlight conversion set comprises two pieces of film.
♦ Please note the different part numbers for the headlight con‐
version sets from right to left-hand traffic and from left to right-
hand traffic.
♦ Clean headlight lens before converting. Remove residual ad‐
hesive from lens after pulling off application film ⇒ page 218 .
– Turn light switch to position “0”.
Left headlight:
– Remove protective backing on application film -C- in area
-D- only.
– Align application film -C- with its radius to line -A- on the lens
of the headlight.
– At the same time, align application film -C- edge -B- with the
third line on the lens of the headlight.
– Push down firmly in area -D- on the lens of the headlight.
– Carefully pull application film -C- off the lens of the headlight
again
– The masking film -D- remains on the headlight lens.
Right headlight: n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
– Remove protective backing on application film -C- in area
ot p
-D- only.
wit
is n
h re
ole,
– Align application film -C- with its radius to line -B- on the lens
spec
urposes, in part or in wh
of the headlight.
t to the co
– At the same time, align application film -C- edge -A- with the
third line on the lens of the headlight.
rrectne
– Push down firmly in area -D- on the lens of the headlight.
– Carefully pull application film -C- off the lens of the headlight
ss
again
o
cial p
f in
– The masking film -D- remains on the headlight lens.
form
mer
atio
om
n
c
Note
i
or
n thi
te
sd
va
♦ Remove any remaining adhesive using only alcohol-based or
i
o
pr
cum
r
alcohol and water-based cleaning fluid. For example a cloth
fo
en
ng
soaked with isopropyl alcohol ⇒ page 218 .
t.
yi Co
Cop py
. rig
♦ Customers should be informed of how to remove residual ad‐
t
gh ht
yri by
hesive after detaching the masking section. cop Vo
by lksw
cted agen
Prote AG.
220 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Functional check of masking film:
– Check the function of the masking film using headlight align‐
ment unit - VAS 5046- , for example.
– The upper light/dark zone is supposed to touch the setting line
and run across the whole width of the measuring screen hor‐
izontally.
1.11 Adjusting headlights
Adjusting headlights ⇒ Maintenance ; Booklet 21.1
AG. Volkswagen AG d
agen oes
olksw not
byV gu
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urposes, in part or in wh
t to the co
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221
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Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
2 Headlights with gas discharge bulb
and cornering light
Note
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♦ Before working on headlights with gas dischargelksbulbs
wage and
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not
cornering lights, always switch off the headlights by V and move the
o gu
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ignition key or start button to position 0 (pre-detent).
ed
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♦ The automatic headlight range control ss a and cornering lights on c
headlights with gas discharge bulbs is equipped with self-di‐
ce
le
un
pt
agnosis.
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♦ When dealing with complaints, it is absolutely essential that
erm
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ility
the function and operation of the lighting system are first un‐
ot p
derstood.
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♦ Additional information:
spec
urposes, in part or in wh
t to the co
⇒ Operating manual
Self-study programme ⇒ Self-study programme No. 335 ; The
rrectne
Cornering Light System
Self-study programme ⇒ Self-study programme No. 339 ; The
s
Passat 2006
s o
cial p
f in
Self-study programme⇒ Self-study programme No. 340 ; The
form
mer
Passat 2006 - Electrical System
atio
m
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
o
n
c
i
or
n
tions
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General description:
i
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The main headlights with gas discharge bulbs and cornering lights en
ng
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(AFS = Adaptive Front Lighting System) have a “bi-xenon” func‐ Cop py
tion. ht. rig
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With conventional “xenon” headlights, the gas discharge bulbs
by lksw
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only generate the dipped beam. The “bi-xenon” features makes
Prote AG.
it possible to generate both the dipped beam and the main beam
with “one” gas discharge bulb. To achieve this, an electrome‐
chanical adjuster ( left dip beam screen motor - V294- or right dip
beam screen motor - V295- ) uncovers the screened area of the
dipped beam on actuation of the main beam function, thus pro‐
ducing main beam light distribution.
This means that with “bi-xenon” headlights the main beam is al‐
ways automatically adjusted together with the dipped beam.
The main headlights with gas discharge bulbs and cornering lights
do not have an “additional main beam”.
The cornering light system consists of the following functions:
♦ Swivelling main and dipped beams (dynamic cornering light):
at vehicle speeds above 10 kmh with steering input.
♦ Cornering light bulb (static cornering light): when turning into
tight bends (bend radius < 500 m) or when cornering at vehicle
speeds below 50 kmh.
Fault detection and fault display:
The automatic headlight range control, the cornering lights and
onboard supply control systems feature self-diagnosis to facilitate
fault finding for main headlights with gas discharge bulbs.
222 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
Note
The “bulb failure” warning lamp lights up in the dash panel when
the headlight range control or the AFS (adaptive front lighting
system) malfunctions ⇒ Item 21 (page 148) .
olkswagen AG
en AG. V
2.1 Assembly overview
y Vol
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ag
- headlight with
does
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discharge bulb and cornering lights
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Note
nl
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After any measures which could affect the headlight setting, the
erm
ab
ility
headlights must be checked and if necessary adjusted ⇒ Main‐
ot p
tenance ; Booklet 21.1 .
wit
, is n
h re
hole
spec
es, in part or in w
1 - Cover cap
t to the co
2 - Left cornering light bulb -
L148- or right cornering light
rrectness of i
bulb - L149-
l purpos
❑ Bulb H7 12 V, 55 W
❑ Renewing ⇒ page 231
nform
ercia
❑ Checking ⇒ page 240
m
at
3 - Left side light bulb - M1- or
om
ion
right side light bulb - M3-
c
in t
or
his
e
❑ Bulb 12 V, BLUE W 5 W
at
do
riv
❑ Renewing ⇒ page 230
p
cum
for
en
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❑ Checking ⇒ page 424
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4 - Securing bolts
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Prote AG.
5 - Headlight
❑ Removing and installing
⇒ page 188
❑ Correcting installation
position of headlight
⇒ page 190
❑ Converting headlights
to drive on the left or the
right ⇒ page 241
❑ Perform basic setting
⇒ Maintenance ; Book‐
let 21.1 .
6 - Securing bolts
❑ 8 Nm
7 - Adjustment bushes
❑ Correcting installation
position of headlight
⇒ page 190
2. Headlights with gas discharge bulb and cornering light 223
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
8 - Retaining ring
9 - Securing bolts
10 - Control unit for left gas discharge bulb - J343- or control unit for right gas discharge bulb - J344-
❑ Removing and installing ⇒ page 238
11 - Wiring for gas discharge bulb
12 - Left gas discharge bulb - L13- or right gas discharge bulb - L14- (“bi-xenon”)
❑ Type D1S, 35 W
❑ Renewing ⇒ page 225
❑ Checking ⇒ page 424
13 - Left headlight range control motor - V48- or right headlight range control motor - V49-
❑ Removing and installing ⇒ page 233
❑ Checking ⇒ page 240
14 - Cap
15 - Seal
16 - Output module for left headlight - J667- or output module for right headlight - J668-
❑ Removing and installing ⇒ page 236
Note
The cornering light and headlight
range control unit - J745- must be
recoded ⇒ page 239 if a new power
output module for headlight is instal‐
led. Then subsequently perform the
basic setting of the headlights
⇒ Maintenance ; Booklet 21.1
17 - Securing bolts
AG. Volkswagen AG d
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18 - Body aperture Volksw
oes
not
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19 - Cornering light and headlight
oris range control unit - J745-
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ut
❑ Removing and installing
ss a ⇒ page 239 ra
c
❑ Coding ⇒ page 239
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❑ Final control diagnosis ⇒ page 240 .
itte
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❑ Adaption ⇒ page 240
ility
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Note
h re
hole
spec
If the cornering light and headlight
es, in part or in w
t to the co
range control unit - J745- has to be
coded, basic setting of the head‐
lights must be performed after cod‐
ing ⇒ Maintenance ; Booklet 21.1 .
rrectness of i
l purpos
2.2 Removing and installing headlight
nf
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– Removing and installing headlights ⇒ page 188 .
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2.3 Adjusting headlight installation position
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– Adjusting headlight installation position ⇒ page 190
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Prote AG.
224 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
2.4 Renewing bulbs of headlight with gas
discharging bulb and cornering light
2.4.1 Renewing gas discharge bulb ► 11.2007
Note
♦ Left gas discharge bulb - L13- and right gas discharge bulb -
L14- can be checked by the final control diagnosis for the
onboard supply control unit - J519- ⇒ page 424 .
♦ The illustrations show renewal of the gas discharge bulb for
the right headlight.
♦ Renewal of the left gas discharge bulb - L13- and the right gas
discharge bulb - L14- is analogous.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove headlight ⇒ page 188 .
– Push bulb retaining spring -1- in direction of -arrow-.
AG. Volkswagen AG d
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es, in part or in w
– Pull cap -1- with power output module for headlight -2- off
t to the co
headlight in direction of -arrow-, as far as cable length allows.
rrectness of i
Note
l purpos
The power output module for headlight -2- must not be unscrewed
from the cap -1-.
nform
mercia
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com
tion in
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te o
thi
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Prote AG.
2. Headlights with gas discharge bulb and cornering light 225
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release connectors -arrows- and pull the connectors off.
WARNING
♦ Within the glass bulb of a gas discharge bulb, pressure
can range from between 7 bar (cold) and 100 bar (hot).
Temperatures can reach up to 700 degrees Celsius on the
glass bulb.
♦ Should the glass bulb explode, there is a risk of injury from
n AG. Volkswagen AG do
burning. olks
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♦ Always wear eye protection and gloves when removing
ris
ed
ara
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and installing gas discharge bulbs! ut
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ss
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nl
pt
du
an
itte
– Pull connector -1- off gas discharge bulb -2-.
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erm
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spec
es, in part or in w
t to the co
rrectness of i
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at
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ion
c
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ate
do
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Prote AG.
226 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release retaining clip -1- and swing it aside
– Carefully pull gas discharge bulb -2- out of holder.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
Note
♦ Do not touch glass bulb when fitting gas discharge bulb. Fin‐
gers leave traces of grease on the glass bulb, which evaporate
when the bulb is switched on and cause the glass bulb to cloud
over.
♦ Ensure that the glass bulb is not stressed mechanically. The
glass bulb is extremely sensitive and is also under a high in‐
ternal pressure.
♦ Avoid looking directly into the collimated beam as the UV rays
from the gas discharge bulb are about 2.5 times greater than
normal halogen bulbs.
♦ When installing bracket together with power output module for
headlight, ensure that seal is seated correctly. The ingress of
water will lead to permanent damage to the headlight.
♦ If a headlight with automatic range control is removed, the ba‐
sic setting of the headlight should always be checked when
reinstalling ⇒ Maintenance ; Booklet 21.1 .
– Insert new gas discharge bulb so that locking lugs are posi‐
tioned in recesses on reflector.
– Check headlight functions. . Volkswagen AG
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– Check headlight setting and adjust y V headlight as necessary
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⇒ Maintenance ; Booklet 21.1 ed b. ara
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2.4.2 Renewing gas discharge bulb 11.2007
ss c
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nl
pt
►
du
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erm
ab
ility
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Note
wit
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hole
spec
♦ Left gas discharge bulb - L13- and right gas discharge bulb -
es, in part or in w
L14- can be checked by the final control diagnosis for the
t to the co
onboard supply control unit - J519- ⇒ page 424 .
♦ The illustrations show renewal of the gas discharge bulb for
rrectness of i
the right headlight.
♦ Renewal of the left gas discharge bulb - L13- and the right gas
l purpos
discharge bulb - L14- is analogous.
nf
ercia
orm
m
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or c
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Vo
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by c lksw
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Prote AG.
2. Headlights with gas discharge bulb and cornering light 227
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Removing:
WARNING
♦ Within the glass bulb of a gas discharge bulb, pressure
can range from between 7 bar (cold) and 100 bar (hot).
Temperatures can reach up to 700 degrees Celsius on the
glass bulb.
♦ Should the glass bulb explode, there is a risk of injury from
burning.
♦ Always wear eye protection and gloves when removing
and installing gas discharge bulbs!
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove headlight ⇒ page 188 .
– Push bulb retaining spring -1- in direction of -arrow-.
AG. Volkswagen AG d
agen oes
lksw not
– Pull cap -1- with power output module for headlight d by Vo
-2- off gu
ara
headlight in direction of -arrow-, as far as ocable
ris
e length allows. nte
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th
au ra
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ce
e
Note
nl
pt
du
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itte
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The power output module for headlight -2- must not be unscrewed
erm
ab
ility
from the cap -1-.
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Release connectors -arrows- and pull the connectors off.
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
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or c
thi
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cted agen
Prote AG.
228 Rep. gr.94 - Lights, bulbs, switches - exterior
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
orise Passat 2006 ➤ , Passat Variant 2006
nte ➤
h eo
aut Electrical system - Edition 10.2013 ra
c
ss
ce
e
nl
– Release gas discharge bulb by turning catch -1-.
pt
du
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itte
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ility
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spec
es, in part or in w
t to the co
rrectness of i
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– Carefully pull gas discharge bulb -B- out of holder -C-.
nf
ercia
orm
– Pull connector -A- off gas discharge bulb -B-.
m
atio
om
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Installing:
or c
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Prote AG.
– Insert new gas discharge bulb so that locking lug on reflector
-A- is positioned in recess -B- of gas discharge bulb.
– Carefully press gas discharge bulb -B- into locking lug -C- until
bulb can be felt to engage.
2. Headlights with gas discharge bulb and cornering light 229
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Lock gas discharge bulb by turning catch -1-.
Continue installation in the reverse order of removal, noting the
following:
Note
♦ When installing the housing cover with the gas discharge bulb
control unit, ensure that the seal is seated correctly. The in‐
gress of water will destroy the headlight.
♦ If a headlight with automatic range control is removed, the ba‐
sic setting of the headlight should always be checked when
reinstalling ⇒ Maintenance ; Booklet 23.1 .
– Check headlight functions.
G. Volkswage
– Check headlight setting and adjust
lksw
agen headlight asAnecessary
A n Gd
oes
not
⇒ Maintenance ; Booklet
by 23.1 .
Vo gu
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ed ran
ris tee
tho or
2.4.3 Renewing side light bulb ss
au ac
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pt
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itte
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Note
erm
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ility
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♦ Left side light bulb - M1- and right side light bulb - M3- can be
wit
, is n
checked from onboard supply control unit - J519- by means of
h re
hole
the final control diagnosis function ⇒ page 424 .
spec
es, in part or in w
♦ The following figures show renewal of the side light bulb for
t to the co
the right light.
♦ Renewal of the left side light bulb - M1- and the right side light
rrectness of i
bulb - M3- is analogue.
l purpos
Removing:
nf
ercia
– Switch off ignition and all electrical consumers and disengage
or
ignition key or start button by moving to position 0 (pre-detent).
m
m
atio
om
n in
or c
thi
Note
te
sd
iva
o
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rp
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During removal and installation, place the radio remote control
o
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f
en
ng
ignition key in the vehicle's interior to prevent the doors from lock‐
t.
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op
ing and poss. independent activation of the “Coming Home / C py
t. rig
Leaving Home ” functions.
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– Push retaining springs -1- and -2- to side in
AG.
-direction of arrow-.
– Remove cover cap -3- from headlight.
230 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull grip -1- with side light bulb out of reflector as far as wiring
allows.
– Pull side light bulb -2- in direction of -arrow- out of bulb holder
-1-.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
Note
♦ When installing cover cap, ensure seal is seated correctly. The
ingress of water will lead to permanent damage to the head‐
light.
♦ Do not touch bulb glass when fitting bulbs.
wageFingers leave
n AG. Volkswagen AG do
e
traces of grease on the glass, which Voevaporate
lks when the bulb s no
t gu
by
is switched on and cause the rglass
ised to cloud over. ara
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au ra
– Check headlight functions.
ss c ce
le
un
pt
– Check headlight setting and adjust headlight as necessary
an
d
itte
⇒ Maintenance ; Booklet 21.1 .
y li
erm
ab
ility
ot p
2.4.4 Renewing cornering light bulb (static
wit
is n
h re
cornering light)
ole,
spec
urposes, in part or in wh
t to the co
Note
rrectne
♦ Left cornering light bulb - L148- and right cornering light bulb
- L149- can be checked by the final control diagnosis for the
cornering light and headlight range control unit - J745-
ss o
⇒ page 240 .
cial p
f inform
♦ The following figures show renewal of the cornering light bulb
mer
for the right light.
atio
om
n
c
♦ Renewal of the left cornering light bulb - L148- and the right
i
or
n thi
cornering light bulb - L149- is analogue.
te
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pr
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fo
Removing:
en
ng
t.
yi Co
op
– Switch off ignition and all electrical consumers and disengage C py
t. rig
ignition key or start button by moving to position 0 (pre-detent).
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
2. Headlights with gas discharge bulb and cornering light 231
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
During removal and installation, place the radio remote control
ignition key in the vehicle's interior to prevent the doors from lock‐
ing and poss. independent activation
n AG. Voof
lksthe
wage“Coming
n AG d Home /
Leaving Home ” functions. lkswage oes
not
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– Push retaining ut springs
ho -1- and -2- to side in eo
ra
-direction sof
s a arrow-. c
ce
e
nl
– Remove cover cap -3- from headlight.
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
Note
nf
ercia
♦ Cornering light bulb -1- is clipped into reflector -2-. orm
m
atio
m
♦ Initially, connector -3- is not disconnected on removing the
o
n in
c
cornering light bulb.
or
thi
te
sd
iva
o
r
– Push connector with bulb holder in direction of -arrow- until the
rp
cu
o
bulb is detectably loosened.
f
en
ng
t.
yi Co
op
– Pull cornering light bulb out of reflector by gripping on con‐
C py
t. rig
gh
nector -3-.
ht
pyri by
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by
– Guide cornering light bulb along with connected connector out cted agen
Prote AG.
of headlight housing.
– Pull cornering light bulb -2- out of connector -1-.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
– Guide cornering light bulb into headlight housing.
232 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Push cornering light bulb -1- into reflector in installation posi‐
tion as shown. gen AG
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ss
♦ Cornering light bulb must engage audibly.
ce
le
un
pt
an
d
♦ When installing cover cap, ensure seal is seated correctly. The
itte
y li
erm
ingress of water will lead to permanent damage to the head‐
ab
ility
light. ot p
wit
is n
♦ Do not touch bulb glass when fitting bulbs. Fingers leave
h re
ole,
traces of grease on the glass, which evaporate when the bulb
spec
urposes, in part or in wh
is switched on and cause the glass to cloud over.
t to the co
– Reconnect connector for cornering light bulb.
rrectne
– Check headlight functions.
– Check headlight setting and adjust headlight as necessary
ss
⇒ Maintenance ; Booklet 21.1 .
o
cial p
f inform
2.5 Headlight range control motor
mer
atio
om
n
c
i
or
n thi
e
2.5.1 Removing and installing headlight range
t
sd
iva
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pr
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control motor
um
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en
ng
t.
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t. rig
gh
Note
ht
pyri by
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by
cted agen
Prote
♦ The following illustrations show replacement of the headlight
AG.
range control motor on the right headlight.
♦ Renewal of the left headlight range control motor and right
headlight range control motor is analogue.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove headlight ⇒ page 188 .
– Push bulb retaining spring -1- in direction of -arrow-.
2. Headlights with gas discharge bulb and cornering light 233
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
Passat 2006 ut
h ➤ , Passat Variant 2006 ➤
o eo
ra
a
Electrical
s system - Edition 10.2013
s c
ce
le
un
pt
– Pull cap -1- with power output module for headlight -2- off
an
d
itte
y li
headlight in direction of -arrow-, as far as cable length allows.
erm
ab
ility
ot p
wit
is n
Note
h re
ole,
spec
urposes, in part or in wh
The power output module for headlight -2- must not be unscrewed
t to the co
from the cap -1-.
rrectness o
cial p
f inform
– Release connectors -arrows- and pull the connectors off.
mer
atio
om
n
c
i
or
n thi
te
sd
iva
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pr
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r
fo
en
ng
t.
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– Carefully prise adjustment screw -1- out of headlight housing
in -direction of arrow-.
– Pull connector -2- off headlight range control servomotor -1-.
– Turn headlight range control motor -1- in -direction of arrow-
and take it out.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
234 Rep. gr.94 - Lights, bulbs, switches - exterior
PassatA2006 ➤ , Passat Variant 2006 ➤
n G. Volkswagen AG
wageElectrical system d-oEdition
ot g 10.2013
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– Carefully insert ball head of headlight range controlthoris motor -1- tee
or
in ball head guide -2- whilst pulling eflector tos arear.
u ac
s
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le
– Now insert the control motor into the mounting and turn it
un
pt
clockwise through 30° until it engages.
an
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spec
♦ When installing cover cap, ensure seal is seated correctly. The
urposes, in part or in wh
ingress of water will lead to permanent damage to the head‐
t to the co
light.
♦ If a headlight with automatic range control is removed, the ba‐
rrectne
sic setting of the headlight should always be checked when
reinstalling ⇒ Maintenance ; Booklet 21.1 .
ss o
cial p
f i
2.5.2 Checking headlight range control motor
nform
mer
atio
Left headlight range control motor - V48- and right headlight range
om
control motor - V49- can be checked by the final control diagnosis
n
c
i
or
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for the cornering light and headlight range control unit - J745-
thi
te
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⇒ page 240 .
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2.6 Dynamic cornering light control motor
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The left dynamic cornering light control motor - V318- or right dy‐ t. C rig
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namic cornering light control motor - V319- are located inside the yri
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respective headlight and must not be dismantled.
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In the event of damage, the headlight must be renewed
⇒ page 188 .
2.6.1 Checking dynamic cornering light con‐
trol motor
Left dynamic cornering light control motor - V318- and right dy‐
namic cornering light control motor - V319- can be checked by
the final control diagnosis for the cornering light and headlight
range control unit - J745- ⇒ page 240 .
2.7 Swivel module position sensor
The left swivel module position sensor - G474- or right swivel
module position sensor - G475- are located inside the respective
headlight and can neither be individually renewed nor adjusted.
In the event of damage, the headlight must be renewed
⇒ page 188 .
2.8 Dipped beam screen
With conventional “xenon” headlights, the gas discharge bulbs
only generate the dipped beam. The “bi-xenon” features makes
it possible to generate both the dipped beam and the main beam
with “one” gas discharge bulb. To achieve this, an electrome‐
chanical adjuster ( left dip beam screen motor - V294- or right dip
beam screen motor - V295- ) uncovers the screened area of the
dipped beam on actuation of the main beam function, thus pro‐
ducing main beam light distribution.
2.8.1 Removing and installing dipped beam
screen
The left dip beam screen motor - V294- or right dip beam screen
motor - V295- are located inside the respective headlight and can
neither be individually replaced nor adjusted.
2. Headlights with gas discharge bulb and cornering light 235
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
In the event of damage, the headlight must be renewed
⇒ page 188 .
2.8.2 Checking dipped beam screen motor
Left dip beam screen motor - V294- and right dip beam screen
motor - V295- can be checked by the final control diagnosis for
the onboard supply control unit - J519- ⇒ page 424 .
2.9 Power output module for headlight
2.9.1 Removing and installing power output
module for headlight
Note
♦ The diagrams show renewal of the power output module for
the right headlight.
♦ Replacement of the power output module for left headlight -
J667- and the power output module for right headlight - J668-
is analogue.
Note
♦ A mixed installation between old type headlight housing, to
parts index 3C0 941 753 K or 754 K, and output module 7L6
941 329 A is not permissible.
♦ A mixed installation between
swa
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AG. Vo headlight
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parts index 3C0 941 by
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lk K or 754 K, and output nmodule
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ua 7L6
941 329 or 330riseis
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♦ A mixed installation
sa
u can cause a faulty diagnosis when faultr ac
finding. s
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pt
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Removing:
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pe
ility
– Switch off ignition and all electrical consumers and disengage
ot
wit
ignition key or start button by moving to position 0 (pre-detent).
, is n
h re
hole
– Remove headlight ⇒ page 188 .
spec
es, in part or in w
– Unscrew securing screws -arrows- from power output module
t to the co
for headlight -1-.
rrectness of i
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236 Rep. gr.94 - Lights, bulbs, switches - exterior
AG. Volkswagen AG d
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or e o Passat 2006 ➤ , Passat Variant 2006 ➤
h
aut ra
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nl
pt
du
an
– Release connectors -arrows- and pull the connectors off.
itte
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erm
ab
– Remove power output module for headlight from headlight.
ility
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wit
Installing:
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hole
Installation is carried out in the reverse order. When installing ob‐
spec
serve the following:
es, in part or in w
t to the co
Note
rrectness of i
♦ Ensure when installing the covers and the power output mod‐
l purpos
ules for headlight that the seals are seated correctly. The
ingress of water will lead to permanent damage to the head‐
nform
ercia
light.
m
♦ The cornering light and headlight range control unit - J745-
at
om
io
must be recoded ⇒ page 239 if a new power output module
n
c
in t
r
for headlight is installed. Then subsequently perform the basic
o
his
te
setting of the headlights ⇒ Maintenance ; Booklet 21.1
a
do
priv
cum
for
en
g
– Check headlight functions.
n
t.
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– Check headlight setting and adjust headlight as necessary
t. C rig
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⇒ Maintenance ; Booklet 21.1 . p by
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2.9.2 Coding power output module for head‐
light
Note
♦ A mixed installation between old type headlight housing, to
parts index 3C0 941 753 K or 754 K, and output module 7L6
941 329 A is not permissible.
♦ A mixed installation between new type headlight housing, from
parts index 3C0 941 753 K or 754 K, and output module 7L6
941 329 or 330 is not permissible.
♦ A mixed installation can cause a faulty diagnosis when fault
finding.
Note
The cornering light and headlight range control unit - J745- must
be recoded if a new power output module for headlight is installed.
Then subsequently perform the basic setting of the headlights.
– Coding cornering light and headlight range control unit - J745-
⇒ page 239 .
– Carry out basic setting of headlights ⇒ Maintenance ; Booklet
21.1 .
2. Headlights with gas discharge bulb and cornering light 237
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013 AG. Volkswagen AG d
agen oes
olksw not
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2.10 Removing and installing gas discharge d b ara
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bulb control unit th
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un
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Note
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♦ The left gas discharge bulb control unit - J343- or right gas
wit
is n
discharge bulb control unit - J344- is not capable of self-diag‐
h re
ole,
nosis.
spec
urposes, in part or in wh
♦ The diagrams show renewal of the gas discharge light control
t to the co
unit for the right headlight.
♦ The renewal of the left gas discharge bulb control unit - J343-
rrectne
and the right gas discharge bulb control unit - J344- are
analogue.
ss o
Removing:
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f inform
– Switch off ignition and all electrical consumers and disengage
mer
ignition key or start button by moving to position 0 (pre-detent).
atio
om
n
c
i
– Remove headlight ⇒ page 188 .
or
n thi
te
sd
a
– Remove securing screws -arrows- and pull gas discharge light
iv
o
pr
c
control unit -1- off headlight as far as wiring allows.
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– Release locking lug -arrow A- of connector -1- and pull con‐
nector -1- off.
– Release locking pin -3- of connector -2- in direction of
-arrow B- and disconnect connector -2-.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
Caution
When installing gas discharge light control unit, ensure that
seals are properly seated. The ingress of water will lead to
permanent damage to the headlight.
– Check headlight functions.
– Check headlight setting and adjust headlight as necessary
⇒ Maintenance ; Booklet 21.1 .
238 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
2.11 Cornering light and headlight range con‐
trol unit - J745-
2.11.1 Removing and installing cornering light
and headlight range control unit - J745-
– Remove glove compartment ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments, covers and trims; Removing and
installing glove compartment .
– Release connector in direction of -arrow- and disconnect con‐
nector -1- from cornering light and headlight range control unit
- J745- -2-.
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– Remove securing by V bolts -arrows- and remove cornering
olk ot g
ua light
and headlight ir se range control unit - J745- -1-.
d ran
tee
tho or
Installing:s au ac
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ce
e
Installation is carried out in the reverse order. When installing ob‐
nl
pt
du
serve the following:
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Note
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hole
spec
The new cornering light and headlight range control unit must be
es, in part or in w
coded once it is installed ⇒ page 239 . Then subsequently per‐
t to the co
form the basic setting of the headlights ⇒ Maintenance ; Booklet
21.1 .
rrectness of i
– Check headlight functions.
l purpos
– Check headlight setting and adjust headlight as necessary
⇒ Maintenance ; Booklet 21.1 .
nform
ercia
2.11.2 Coding cornering light and headlight
m
at
om
ion
range control unit - J745-
c
in t
or
his
ate
– Connect vehicle diagnosis tester ⇒ page 409 .
do
priv
cum
or
– Select “Guided fault finding” mode in vehicle diagnosis tester .
f
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ng
t.
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– Using “GoTo” button, select “Functions/component” and the
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following menu options in succession:
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♦ Body cted agen
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♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Automatic headlight range control, cornering lights
♦ Headlight range control functions
♦ Coding control unit for AFS light control
2. Headlights with gas discharge bulb and cornering light 239
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
If the cornering light and headlight range control unit - J745- has
to be coded, basic setting of the headlights must be performed
after coding ⇒ Maintenance ; Booklet 21.1 .
2.11.3 Cornering light and headlight range con‐
trol unit - J745- final control diagnosis
The following components and functions can be checked by the
final control diagnosis for the convenience system central control
unit - J393- :
♦ Left headlight range control motor - V48- or right headlight
range control motor - V49-
♦ Left dynamic cornering light control motor - V318- or right dy‐
namic cornering light control motor - V319-
♦ Left cornering light bulb - L148- or right cornering light bulb -
L149-
♦ Headlight range control lamp in dash panel
♦ AFS (adaptive front lighting system) lamp in dash panel
AG. Volkswagen AG d
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The “bulb failure” warning lamp lights-up in the dash panel when
h
aut ra
c
the headlight range control or the
s AFS (adaptive front lighting
s
ce
le
system) malfunctions ⇒ Item 21 (page 148) .
un
pt
an
d
itte
y li
rm
ab
– Connect vehicle diagnosis tester ⇒ page 409 .
pe
ility
ot
– Select “Guided fault finding” mode in vehicle diagnosis tester .
wit
, is n
h re
hole
– Using “GoTo” button, select “Functions/component” and the
spec
following menu options in succession:
es, in part or in w
t to the co
♦ Body
♦ Electrical system
rrectness of i
♦ 01 - On Board Diagnostic capable systems
l purpos
♦ Automatic headlight range control, cornering lights
nform
♦ Headlight range control functions
mercia
♦ AFS final control diagnosis
a
com
tion in
2.11.4 Adapting cornering light and headlight
r
te o
thi
s
range control unit - J745-
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The function “Adapting cornering light and headlight range control
en
ng
t.
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unit” could not be included before date of publication.
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2.12 Vehicle level sender
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There is a vehicle level sender located on the front axle ( front left
AG.
vehicle level sender - G78- ) and on the rear axle ( rear left vehicle
level sender - G76- ).
The vehicle level senders form part of the headlight range control
system.
The vehicle level senders transmit the longitudinal inclination an‐
gle in the form of a PWM signal (pulse width modulation signal)
240 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
to the control unit for cornering light and headlight range control
- J745- .
For generation of this PWM signal, the rear left vehicle level send‐
er - G76- is supplied with power via two positive wires and an earth
wire. The front left vehicle level sender - G78- is supplied with
power via one positive wire and two earth wires.
Removing and installing vehicle level senders :
Removing and installing front left vehicle level sender - G78- ⇒
Running gear, axles, steering; Rep. gr. 40 ; Subframe, anti-roll
bar, suspension links; Assembly overview - subframe, anti-roll
bar, suspension links .
Removing and installing rear left vehicle
agen
AG. Volkslevel
wagensender
AG do - G76- ⇒
Running gear, axles, steering;
Volksw Rep. gr. 42 ; Assembly es n
ooverview
t gu
y
- subframe, transverse ed links, track rods; Vehicle level sender
b ara for
nte
is
vehicles with automatic
thor headlight range control . eo
au ra
c
ss
ce
e
nl
pt
Note
du
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itte
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If the vehicle level senders are renewed, basic setting of the
ility
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headlights must be performed ⇒ Maintenance ; Booklet 21.1 .
wit
, is n
h re
hole
2.13 Repairing headlight retaining tabs
spec
es, in part or in w
t to the co
If one or more headlight retaining tabs are damaged or broken
off, they can be renewed by installing the repair kit. There is no
need to renew the entire headlight.
rrectness of i
Repairing headlight retaining tabs for headlights with gas dis‐
l purpos
charge bulbs and cornering lights is carried out in the same
manner as for conventional headlights ⇒ page 211 .
nform
ercia
2.14 Converting headlights for use when driv‐
m
at
ing on the left or right
om
ion
c
in t
or
his
ate
do
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or
Caution
f
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ng
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♦ Danger of damaging / destroying plastic lens.
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rig by
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♦ The plastic lens of the headlight could be destroyed during
co lksw
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cted agen
cleaning if an incorrect cleaning solution is used. Prote AG.
♦ Only use cleansers based on alcohol or an alcohol/water
mixture (for example a cloth soaked with isopropyl alco‐
hol) to clean the plastic lens.
2. Headlights with gas discharge bulb and cornering light 241
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note agen
AG. Volkswagen AG d
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To avoid dazzling oncoming traffic with the asymmetrical
d
♦ orise nte
lights, both headlights should be converted relevantauth to the eo
ra
country (driving on the left or right) in which the
s vehicle is being
s c
driven.
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le
un
pt
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d
itte
♦ The corresponding headlight conversion set consists of two
y li
erm
ab
sections of film.
ility
ot p
♦ Conversion of the main headlights is not designed as a per‐
wit
is n
h re
manent conversion for other countries. It is only suitable as a
ole,
“tourist solution” for a short stay abroad.
spec
urposes, in part or in wh
t to the co
♦ Both headlights of a vehicle must always be converted.
♦ The details “right” and “left” on the masking film always refer
to the direction of travel when looking forwards from inside the
rrectne
vehicle.
ss
2.14.1 Converting headlights designed for driv‐
o
cial p
f in
ing on the right to driving on the left
form
mer
atio
om
n
c
i
or
n
Note
thi
te
sd
iva
o
r
♦ The headlight conversion set comprises two pieces of film.
p
cum
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fo
en
ng
t.
♦ Please note the different part numbers for the headlight con‐
yi Co
op
version sets from right to left-hand traffic and from left to right-
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hand traffic.
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♦ Clean headlight lens before converting. Remove residual ad‐
cted agen
Prote AG.
hesive from lens after pulling off application film ⇒ page 241 .
♦
– Turn light switch to position “0”.
Left headlight:
– Remove protective backing on application film -C- in area
-D- only.
– Align application film -C- edge -A- with the third line on the lens
of the headlight.
– At the same time, align application film -C- with its radius to
line -B- on the lens of the headlight.
– Push down firmly in area -D- on the lens of the headlight.
– Carefully pull application film -C- off the lens of the headlight
again
– The masking film -D- remains on the headlight lens.
Right headlight:
242 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove protective backing on application film -C- in area
-D- only.
– Align application film -C- edge -B- with the third line on the lens
of the headlight.
– At the same time, align application film -C- with its radius to
line -A- on the lens of the headlight.
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– Push down firmly in area -D- on the lens
Vol
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– Carefully pull application film -C- ris off the
e lens of the headlight nte
again tho eo
au ra
c
ss
– The masking film -D- remains on the headlight lens.
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le
un
pt
an
d
itte
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erm
ab
Note
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wit
is n
♦ Remove any remaining adhesive using only alcohol-based or
h re
ole,
alcohol and water-based cleaning fluid. For example a cloth
spec
urposes, in part or in wh
soaked with isopropyl alcohol ⇒ page 241 .
t to the co
♦ Customers should be informed of how to remove residual ad‐
hesive after detaching the masking section.
rrectne
Functional check of masking film:
ss o
– Check the function of the masking film using headlight align‐
cial p
f in
ment unit - VAS 5046- , for example.
form
mer
– The upper light/dark zone is supposed to touch the setting line
atio
m
and run across the whole width of the measuring screen hor‐
o
n
c
i
or
n
izontally.
thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
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t. rig
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pyri by
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by c lksw
cted agen
Prote AG.
2.14.2 Converting headlights designed for driv‐
ing on the left to driving on the right
Note
♦ The headlight conversion set comprises two pieces of film.
♦ Please note the different part numbers for the headlight con‐
version sets from right to left-hand traffic and from left to right-
hand traffic.
♦ Clean headlight lens before converting. Remove residual ad‐
hesive from lens after pulling off application film ⇒ page 241 .
– Turn light switch to position “0”.
2. Headlights with gas discharge bulb and cornering light 243
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
Passat 2006 ➤ , Passat Variant ut
h 2006 ➤
o eo
ra
a
Electrical system - Edition 10.2013
ss c
ce
le
un
pt
Left headlight:
an
d
itte
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erm
ab
– Remove protective backing on application film -C- in area
ility
ot p
-D- only.
wit
is n
h re
– Align application film -C- edge -A- with the third line on the lens
ole,
spec
of the headlight.
urposes, in part or in wh
t to the co
– At the same time, align application film -C- with its radius to
line -B- on the lens of the headlight.
– Push down firmly in area -D- on the lens of the headlight.
rrectne
– Carefully pull application film -C- off the lens of the headlight
s
again
s o
cial p
f
– The masking film -D- remains on the headlight lens.
inform
mer
Right headlight:
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
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fo
en
ng
t.
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rig ht
– Remove protective backing on application film -C- in area py by
co Vo
-D- only.
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– Align application film -C- edge -B- with the third line on the lens
of the headlight.
– At the same time, align application film -C- with its radius to
line -A- on the lens of the headlight.
– Push down firmly in area -D- on the lens of the headlight.
– Carefully pull application film -C- off the lens of the headlight
again
– The masking film -D- remains on the headlight lens.
Note
♦ Remove any remaining adhesive using only alcohol-based or
alcohol and water-based cleaning fluid. For example a cloth
soaked with isopropyl alcohol ⇒ page 241 .
♦ Customers should be informed of how to remove residual ad‐
hesive after detaching the masking section.
Functional check of masking film:
– Check the function of the masking film using headlight align‐
ment unit - VAS 5046- , for example.
– The upper light/dark zone is supposed to touch the setting line
and run across the whole width of the measuring screen hor‐
izontally.
2.15 Adjusting headlights
– Adjusting headlights with gas discharge bulbs ⇒ Mainte‐
nance ; Booklet 21.1 .
244 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
3 Fog lights
Note
The function of the fog lights can be tested using the final control
diagnosis of the onboard supply control unit - J519- .
Fault detection and fault display:
The onboard supply control unit - J519- is equipped with self-di‐
agnosis, which makes fault finding easier.
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
3.1 Assembly overview - fog lights
1 - Front bumper
2 - Bleeder hose
3 - Left fog light bulb - L22- or
right fog light bulb - L23-
❑ Bulb H11 12 V, 55 W
❑ Removing and installing
⇒ page 246
❑ Checking ⇒ page 247
4 - Fog light housing
❑ Removing and installing
⇒ page 246
5 - Cover
6 - Securing bolts AG. Volkswagen AG d
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❑ Specified torque Volksw
oes
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⇒ page 335 d by ara
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es, in part or in w
t to the co
rrectness of i
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tion in
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thi
s
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245
c by lksw
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Prote AG. 3. Fog lights
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
3.2 Removing and installing fog light
Note
The illustrations show removal and installation of the front left fog
light. The removal of the front right fog light is basically a mirror
image.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove securing bolt -1- and unclip top -arrow - of trim -2-
from bumper cover.
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– Remove aut
securing bolts -arrows-. ra
ss c
ce
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– Pull fog light housing out of bumper carefully taking connected
un
pt
wiring length into consideration.
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– Release and disconnect connector -arrow-.
Installing:
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Installation is carried out in the reverse order. When installing ob‐
m
serve the following:
com
tion in
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– Tighten securing bolts to specified torques ⇒ page 335 .
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– After completion of installation, check function of fog light.
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– Check fog light setting and adjust if necessary ⇒ Maintenance ;
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3.3 Removing and installing fog light bulb
Note
Illustration shows removal and installation on left fog light.
246 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Removing:
– Remove fog light ⇒ page 246 .
– Turn bulb holder with fog light bulb -1- in direction of arrow and
remove from fog light housing.
The bulb for the fog light is permanently attached to the bulb
holder and cannot be renewed separately.
Fog light bulb : H11 12 V, 55 W
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
– After completion of installation, check function of headlight.
– Check fog light setting ⇒ page 247 and adjust if necessary
⇒ page 247 . AG. Volkswagen AG d
agen oes
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3.4 Checking fog lights ed
ris nte
ho eo
aut ra
The fog lights ( left fog light bulb - L22- and right fog
s light bulb -
s c
L23- ) can be checked by the final control diagnosis for the
ce
e
nl
pt
du
onboard supply control unit - J519- ⇒ page 424 .
an
itte
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3.5 Adjusting fog lights
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Adjusting fog lights ⇒ Maintenance ; Booklet 21.1 .
h re
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es, in part or in w
t to the co
rrectness of i
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3. Fog lights 247
Passat 2006 ➤ , Passat Variant 2006 ➤
n AG. Volkswagen AG do
Electrical system - Edition 10.2013
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4 Front turn signals ss au ra
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The function of the front turn signals can be tested using the final
ot
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control diagnosis of the onboard supply control unit - J519- .
h re
hole
spec
es, in part or in w
Fault detection and fault display:
t to the co
The onboard supply control unit - J519- is equipped with self-di‐
agnosis, which makes fault finding easier.
rrectness of i
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
l purpos
ing” mode ⇒ page 409 .
nform
ercia
4.1 Removing and installing front turn signal
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tion in
Note
r
te o
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The illustrations show removal and installation of the front left turn
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signal. The removal of the front right turn signal is basically a mir‐
en
ng
t.
ror image.
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Removing: cop Vo
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– Switch off ignition and all electrical consumers and disengage
AG.
ignition key or start button by moving to position 0 (pre-detent).
Note
During removal and installation, place the radio remote control
ignition key in the vehicle's interior to prevent the doors from lock‐
ing and poss. independent activation of the “Coming Home /
Leaving Home ” functions.
– Remove securing screw -1- and unclip cover -2- fastener
-arrow- from bumper cover.
248 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove securing bolt -arrow- from underside of turn signal.
– Pull turn signal -1- out of bumper cover, taking connected wir‐
ing length into consideration.
– Release and disconnect connector -1- and remove turn signal
-2- along with clipped on protective strip.
– Release the fasteners -arrows- of the clipped on protective
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strip using a suitable screwdriver
w agen AG and remove dthe
oes unclipped
olksthe turn signal -1-.
protective strip -2-bfrom not
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Installing: ris tee
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Installation isscarried out in the reverse order. When installing ob‐
ce
le
serve the following:
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pt
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pe
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Note
ot
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h re
Ensure all fasteners are correctly engaged when fitting the pro‐
hole
spec
tective strip on the turn signal housing.
es, in part or in w
t to the co
4.2 Removing and installing turn signal bulb
rrectness of i
l purpos
Note
nform
ercia
Illustration shows removal and installation on left turn signal.
m
a
com
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Removing:
on in
r
te o
thi
– Remove front turn signal ⇒ page 248 .
s
iva
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r
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en
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t.
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Cop py
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rig ht
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Prote AG.
4. Front turn signals 249
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Turn bulb holder -1- in direction of -arrow- and remove from
turn signal housing -2-.
– Pull turn signal bulb out of bulb holder.
Turn signal bulb : 12 V 21 W
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
Note
Do not touch bulb glass when fitting bulbs. Fingers leave traces
of grease on the glass, which evaporate when the bulb is switched
on and cause the glass to cloud over.
4.3 Checking front turn signal
Volkswag AG. en AG
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The front turn signals ( front leftyV
oturn
lksw signal bulb - M5- and efront
s no
tg
right turn signal bulb - M7-is)e can be checked by the final control uaran
d b
diagnosis for the onboard ho supply control unit - J519-
r tee
ut or
⇒ page 424 . ss
a ac
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nl
pt
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ility
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es, in part or in w
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rrectness of i
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Prote AG.
250 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
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5 Bulb for mirror turn signal and entry
d ara
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ss a light in exterior mirror ra
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Note
erm
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ility
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The function of the bulb for turn signal repeater and entry light in
wit
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exterior mirror can be checked by the final control diagnosis of
h re
hole
the driver door control unit - J386- or front passenger door control
spec
unit - J387- .
es, in part or in w
t to the co
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
tions
rrectness of i
Fault detection and fault display:
l purpos
The driver door control unit - J386- or the front passenger door
control unit - J387- features self-diagnosis to facilitate fault find‐
nf
ercia
ing.
orm
m
atio
m
For fault finding, use the systems described in chapter “Vehicle
o
n in
c
diagnosis, testing and information system” in “Guided Fault Find‐
or
thi
ing” mode ⇒ page 409 .
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General description:
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Bulbs for mirror repeater turn signals (side repeater turn signal)
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are integrated in the exterior mirror housings.
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In addition, there is an entry light in each exterior mirror housing
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which illuminates the entry area around the open driver or front
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passenger door in the dark.
1 - Driver side turn signal repeater bulb - L131- or front passenger
side turn signal repeater bulb - L132-
2 - Driver side entry light in exterior mirror - W52- or front pas‐
senger side entry light in exterior mirror - W53-
5.1 Turn signal repeater bulb
5.1.1 Removing and installing turn signal re‐
peater bulb
The driver side turn signal repeater bulb - L131- or front passen‐
ger side turn signal repeater bulb - L132- is located in the housing
of the left or right exterior mirror.
Note
In the event of damage, the complete driver side turn signal re‐
peater bulb - L131- unit or the complete front passenger side turn
signal repeater bulb - L132- unit must be renewed.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
5. Bulb for mirror turn signal and entry light in exterior mirror 251
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
During removal and installation, place the radio remote control
ignition key in the vehicle's interior to prevent the doors from lock‐
ing and poss. independent activation of the “Coming Home /
Leaving Home ” functions.
– Remove driver side turn signal repeater bulb - L131- unit or
front passenger side turn signal repeater bulb - L132- unit ⇒
General body repairs, exterior; Rep. gr. 66 ; Exterior mirror;
Removing and installing turn signal repeater .
Installing:
– Install driver side turn signal repeater bulb - L131- or front
passenger side turn signal repeater bulb - L132- ⇒ General
body repairs, exterior; Rep. gr. 66 ; Exterior mirror; Removing
and installing turn signal repeater .
5.1.2 Checking turn signal repeater bulb
The driver side exterior mirror turn signal bulb - L131- can be
checked by the final control diagnosis for the driver door control
unit - J386- ⇒ page 437 .
The front passenger side exterior mirror turn signal bulb - L132-
can be checked by the final control diagnosis for the driver door
control unit - J387- ⇒ page 438 .
5.2 Entry light in exterior mirror
AG. Volkswagen AG d
agen oes
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5.2.1 Removing and installing entry light in ex‐
ol not
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terior mirror ris nte
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The driver side entry light in exterior mirror - W52- and the front
ce
le
un
passenger side entry light in exterior mirror - W53- are installed
pt
an
d
in the left/right exterior mirror housing respectively.
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erm
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ility
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Note
h re
ole,
spec
♦ Removing and installing the entry lights does not involve dis‐
urposes, in part or in wh
mantling the exterior mirror.
t to the co
♦ The procedure for removal and installation of the bulb on the
driver and front passenger side is the same and is therefore
rrectne
described for one side only.
ss
Removing:
o
cial p
f in
– Switch off ignition and all electrical consumers and disengage
form
mer
ignition key or start button by moving to position 0 (pre-detent).
atio
om
n
c
i
or
n thi
Note
te
sd
iva
o
pr
cum
r
During removal and installation, place the radio remote control
fo
en
ng
ignition key in the vehicle's interior to prevent the doors from lock‐
t.
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ing and poss. independent activation of the “Coming Home / C py
ht. rig
Leaving Home ” functions. rig ht
py by
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by lksw
cted agen
Prote AG.
252 Rep. gr.94 - Lights, bulbs, switches - exterior
AG. Volkswagen AG d
agen oes
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horis Passat e o 2006 ➤ , Passat Variant 2006 ➤
ut
ss a Electrical
ra
c system - Edition 10.2013
ce
e
nl
pt
– Fold exterior mirror -1- forwards in direction of arrow.
du
an
itte
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erm
ab
ility
ot p
wit
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h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
– Remove securing bolt -1-.
orm
m
atio
om
n in
or c
thi
te
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en
ng
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– Unclip entry light from exterior mirror in direction of arrow and
pull it out as far as wiring allows.
– Pull holder -2- in direction of arrow out of entry light housing
-1-.
Renewing bulb:
5. Bulb for mirror turn signal and entry light in exterior mirror 253
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull push-fit bulb -1- in the direction of the arrow out of bulb
holder -2-.
Push-fit bulb: 12 V, 6 W
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
Note
Following installation, check operation of exterior mirrors.
5.2.2 Checking entry light in exterior mirror
The driver side entry light in exterior mirror - W52- can be checked
by the final control diagnosis for the driver door control unit - J386-
⇒ page 437 .
The front passenger side entry light in exterior mirror - W53- can
be checked by the final control diagnosis for the driver door con‐
trol unit - J387- ⇒ page 438 .
AG. Volkswagen AG d
agen oes
olksw not
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d by ara
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aut ra
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un
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spec
urposes, in part or in wh
t to the co
rrectness o
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Prote AG.
254 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
6 Tail lights
Note
The function of the tail lights can be tested using the final control
diagnosis of the onboard supply control unit - J519- .
Fault detection and fault display:
The onboard supply control unit - J519- is equipped with self-di‐
agnosis, which makes fault finding easier. Volkswa AG. gen AG
agen do
For fault finding, use the systems described
yV
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in chapter “Vehiclees not g
diagnosis, testing and informationise
d system” in “Guided Fault Find‐
b ua
ran
ing” mode ⇒ page 409 . thor tee
o
au ra
c
ss
The tail lights cannot be dismantled (except for the right reversing
ce
le
light and the left rear fog light). The right reversing light and the
un
pt
an
left rear fog light have bulbs which can be replaced. The other
d
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lighting is produced by light emitting diodes (LEDs). Defective
erm
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light emitting diodes cannot be replaced.
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t to the co
♦ LED failure in LED tail light cluster (not USA and Canada):
♦ The individual LEDs (light-emitting diodes) in the LED tail light
rrectne
clusters (tail lights, brake lights, turn signals and reversing
lights) are comprised in groups of four LEDs and are supplied
with current in groups.
ss o
cial p
f
♦ The LED tail light clusters are designed in such a way that the
inform
legal requirements of the ECE regulations (Economic Com‐
mer
mission for Europe) are still met in the event that one LED atio
m
group per function (e.g. brake light) fails.
o
n
c
i
or
♦ If a further LED group per function fails, these requirements
thi
te
sd
a
are no longer met according to the legislator.
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♦ Due to the failure of one LED group, this function's intact LEDs
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ng
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are placed under increased strain; it must be anticipated that
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♦ If more than four individual LEDs in an LED tail light cluster
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function have failed, the entire LED tail light cluster must be
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Prote AG.
renewed (repair measure).
6.1 Tail light in side panel (saloon)
6.1.1 Assembly overview - tail light in side panel
6. Tail lights 255
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Studs on tail light in side
panel
2 - Securing nuts agen
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❑ Specified torque d by
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⇒ page 335 orise nte
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3 - Tail light in side panel ss a c
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❑ Removing and installing le
un
pt
an
⇒ page 256
d
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❑ Checking ⇒ page 258
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4 - Connector for tail light in
wit
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side panel
hole
spec
es, in part or in w
t to the co
rrectness of i
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6.1.2 Removing and installing tail light in side
panel
The tail light in the side panel cannot be dismantled again. It com‐
prises the following components:
♦ Left tail light bulb - M4- or right tail light bulb - M2-
♦ Left brake light bulb - M9- or right brake light bulb - M10-
♦ Rear left turn signal bulb - M6- or rear right turn signal bulb -
M8-
Special tools and workshop equipment required
256 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque wrench - V.A.G 1783-
Removing: AG. Volkswagen AG d
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The illustrations show removal and installation for the left side. s
ce
le
The removal of the right side is basically a mirror image.
un
pt
an
d
itte
y li
rm
ab
– Switch off ignition and all electrical consumers and disengage
pe
ility
ignition key or start button by moving to position 0 (pre-detent).
ot
wit
, is n
h re
hole
spec
Note
es, in part or in w
t to the co
During removal and installation, place the radio remote control
ignition key in the vehicle's interior to prevent the doors from lock‐
rrectness of i
ing and poss. independent activation of the “Coming Home /
Leaving Home ” functions.
l purpos
– Unclip service cover -1- from side panel -2- in direction of ar‐
nform
ercia
row.
m
a
com
tion in
r
te o
thi
s
iva
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ng
t.
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– Release connector -2- by pulling lock button -3- in direction of
arrow and pull it off tail light.
– Remove securing nuts -1- and remove tail light to rear out of
side panel.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
6. Tail lights 257
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Tighten securing nuts -3- to specified torques ⇒ page 335 .
Note
♦ Tail light connector -2- in side panel should be “heard” to en‐
gage when reconnecting.
♦ The connector is engaged correctly when the lock button -3-
is pressed down again.
6.1.3 Checking tail light in side panel
The tail light in the side panel ( left tail light bulb - M4- , right tail
light bulb - M2- , left brake light bulb - M9- , right brake light bulb
- M10- , rear left turn signal bulb - M6- , rear right turn signal bulb
- M8- ) can be checked by the final control diagnosis for the on‐
board control unit - J519- ⇒ page 424 .
6.2 Tail light in rear lid (saloon)
6.2.1 Assembly overview - tail light in rear lid
n AG. Volkswagen AG do
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es, in part or in w
t to the co
rrectness of i
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tion in
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Cop py
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258
co Vo
by lksw
Rep. gr.94 - Lights, bulbs, switches - exterior cted agen
Prote AG.
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Threaded studs on tail light
housing
2 - Securing nuts
❑ Specified torque
⇒ page 335
3 - Connector for tail light in
rear lid
4 - Bulb carrier
❑ Removing and installing
⇒ page 260
5 - Rear left fog lamp bulb -
L46- or right reversing light
bulb - M17-
❑ 12 V, P 21 W
❑ Checking ⇒ page 261
6 - Tail light housing wage
n AG. Volkswagen AG do
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❑ Removing and installing d by V ua
ran
⇒ page 259 or
ise
tee
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au ac
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erm
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ility
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, is n
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es, in part or in w
t to the co
rrectness of i
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nform
mercia
6.2.2 Removing and installing tail light in rear
at
om
ion
c
lid
in t
or
his
ate
do
riv
Special tools and workshop equipment required
p
cum
for
en
♦ Torque wrench - V.A.G 1783-
ng
t.
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Prote AG.
6. Tail lights 259
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
The illustrations show removal and installation for the left side.
The removal of the right side is basically a mirror image.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Unclip service flap -1- in -direction of arrow- out of trim -2-.
AG. Volkswagen AG d
agen oes
olksw not
– Release connector -1- and pull it off bulbd byholder
V -2-. gu
ara
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– Remove both securing nuts -3-. aut ho eo
ra
ss c
– Remove tail light backwards out of rear lid.
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
Installing:
Installation is carried out in the reverse order. When installing ob‐
l purpos
serve the following:
nform
– When installing the tail light, tighten the upper nut first and then
ercia
the lower nut.
m
a
com
tio
– Tighten securing nuts -3- to specified torques ⇒ page 335 .
n in
r
te o
thi
– Push connector into bulb holder until it can be heard to en‐
s
iva
do
gage.
r
rp
cum
fo
– When installation is complete, check gap/shut lines of tail light
en
ng
t.
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to body.
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6.2.3 Removing and installing tail light bulb
co Vo
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Prote AG.
carrier in rear lid
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
260 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip service flap -1- in -direction of arrow- out of trim -2-.
AG. Volkswagen AG d
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– Release connector -1- and pull it off bulb holder -2-.
h re
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es, in part or in w
t to the co
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– Turn bulb holder -1- in -direction of arrow- and remove it from
thi
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tail light housing.
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Rear left fog light bulb - L46- 12 V, P 21 W
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Right reversing light bulb - M17- 12 V, P 21 W C py
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Install in the reverse order of removal. When doing this, note the
AG.
following:
– Push connector into bulb holder until it can be heard to en‐
gage.
6.2.4 Checking tail light in rear lid
The tail lights in rear lid ( rear left fog light bulb - L46- and right
reversing light bulb - M17- ) can be checked by the final control
diagnosis for the onboard supply control unit - J519-
⇒ page 424 .
6.3 Tail light in side panel (Variant)
6.3.1 Assembly overview - tail light in side panel
6. Tail lights 261
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Adjust at double stud
2 - Connector on tail light in
side panel
3 - Spring-loaded locking lug
on tail light in side panel
4 - Pop rivet nut
❑ Mounting in body for
double stud.
5 - Double stud
❑ To align tail light in body.
6 - Tail light in side panel
❑ Removing and installing
⇒ page 262
❑ Checking ⇒ page 265
7 - Securing nut for tail light
❑ Specified torque
⇒ page 335
8 - Cover
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6.3.2 Removing and installing tail light in side
pe
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panel
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The tail light in the side panel cannot be dismantled again. It com‐
es, in part or in w
prises the following components:
t to the co
♦ Left tail light bulb - M4- or right tail light bulb - M2-
♦ Left brake light bulb - M9- or right brake light bulb - M10-
rrectness of i
♦ Rear left turn signal bulb - M6- or rear right turn signal bulb -
l purpos
M8-
Special tools and workshop equipment required
nform
mercia
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tion in
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262 Rep. gr.94 - Lights, bulbs, switches - exterior
n AG. Volkswagen AG do
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or
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♦ Torque wrench - V.A.G 1783-
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♦ Removal wedge - VAS 3409- l purpos
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Removing:
Note
♦ When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which
tools ( removal wedge - 3409- , screwdriver) are used to lever
out those components using commercially available tape.
♦ The illustrations show removal and installation for the right
side. The removal of the left side is basically a mirror image.
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
Note
During removal and installation, place the radio remote control
ignition key in the vehicle's interior to prevent the doors from lock‐
ing and poss. independent activation of the “Coming Home /
Leaving Home ” functions.
– Open rear lid.
6. Tail lights 263
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip cover -1- in -direction of arrow-, starting at edge of tail
light.
– Remove 14 mm securing nut -1- of tail light.
Note
The tail light in side panel is clipped to the body on the inner side
by two spring-loaded locking lugs. To unclip the locking lugs,
press tail light outwards at front.
– First press front part of tail light outwards -arrow A- to unclip
the locking lugs. gen AG
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Carefully assist the unclipping of the locking lugs along the front
ce
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pt
edge of the tail light with a removal wedge - 3409- if necessary.
du
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ab
– Then pull the tail light -1- to rear -arrow B- out of opening in
ility
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the body, as far as the connected wiring allows.
wit
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hole
spec
– Release connector -2- by pulling on the locking button -3- and
es, in part or in w
disconnect the connector.
t to the co
– Remove tail light -1- to rear off vehicle.
Installing:
rrectness of i
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ion
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264
c by lksw
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Rep. gr.94 - Lights, bulbs, switches - exterior Prote AG.
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Installation is carried out in the reverse order. When installing ob‐
serve the following:
Note
♦ Tail light connector -2- in side panel should be “heard” to en‐
gage when reconnecting.
♦ The connector is engaged correctly when the locking button
-3- is pressed down again.
♦ Ensure that both spring-loaded locking lugs audibly engage
when inserting the tail light. agen
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– Tighten tail light securing
orise
nut to specified torque nte
eo
⇒ page 335 . auth ra
ss c
– After installing the tail light, check the gap/shut line dimensions
ce
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nl
pt
to body and adjust as required at double stud
du
an
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⇒ Item 5 (page 262) .
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6.3.3 Checking tail light in side panel
wit
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hole
The tail light in the side panel ( left tail light bulb - M4- , right tail
spec
es, in part or in w
light bulb - M2- , left brake light bulb - M9- , right brake light bulb
t to the co
- M10- , rear left turn signal bulb - M6- , rear right turn signal bulb
- M8- ) can be checked by the final control diagnosis for the on‐
board control unit - J519- ⇒ page 424 .
rrectness of i
6.4 Tail light in rear lid (Variant)
l purpos
nf
ercia
6.4.1 Assembly overview - tail light in rear lid
orm
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6. Tail lights 265
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Studs on tail light housing in
rear lid
2 - Securing nuts
❑ Specified torque
⇒ page 335
3 - Connector for tail light in
rear lid
4 - Bulb carrier
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⇒ page 267 by
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5 - Rear left fog lamp bulb u-thor eo
L46- or right reversing light
ss a ra
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bulb - M17-
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❑ 12 V, P 21 W
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itte
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❑ Checking ⇒ page 268
erm
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6 - Tail light housing in rear lid
wit
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❑ Removing and installing
hole
spec
⇒ page 266
es, in part or in w
t to the co
rrectness of i
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6.4.2 Removing and installing tail light in rear
cted agen
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lid
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1783-
266 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
The illustrations show removal and installation for the left side.
The removal of the right side is basically a mirror image.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Unclip service flap -1- out of trim in rear lid in direction of arrow.
– Release connector -2- and pull it off bulb holder -3-.
– Remove both securing nuts -1-. AG. Volkswagen AG d
agen oes
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– Remove tail light backwards out of rear by Vlid.
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Installing:
es, in part or in w
t to the co
Installation is carried out in the reverse order. When installing ob‐
serve the following:
rrectness of i
– When installing the tail light, tighten the upper nut first and then
the lower nut.
l purpos
– Tighten securing nuts -1- to specified torques ⇒ page 335 .
nform
ercia
– Push connector -2- into bulb holder -3- until it audibly engages.
m
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– When installation is complete, check gap/shut lines of tail light
ion in
to body.
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6.4.3 Removing and installing tail light bulb
en
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carrier in rear lid Cop py
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Removing:
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– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
6. Tail lights 267
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip service flap -1- out of trim in rear lid in direction of arrow.
AG. Volkswagen AG d
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– Release connector -2- and pull it off bulb holder -3-.
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
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nf
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– Turn bulb holder -1- in direction of arrow and remove it from
te
sd
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tail light housing.
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Rear left fog light bulb - L46- 12 V, P 21 W
en
ng
t.
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Right reversing light bulb - M17- 12 V, P 21 W t. C rig
gh ht
pyri by
Installing:
o Vo
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cted agen
Prote AG.
Install in the reverse order of removal. When doing this, note the
following:
– Push connector into bulb holder until it can be heard to en‐
gage.
6.4.4 Checking tail light in rear lid
The tail lights in rear lid ( rear left fog light bulb - L46- and right
reversing light bulb - M17- ) can be checked by the final control
diagnosis for the onboard supply control unit - J519-
⇒ page 424 .
6.5 Tail lights for Canada and USA
The tail lights in the side panel and rear lid on vehicles for Canada
and USA can be removed and installed in the same manner as
for RoW. A reversing light is installed in the left rear lid tail light
instead of a rear fog light with this version.
♦ Tail light in side panel (saloon) ⇒ page 255
♦ Tail light in rear lid (saloon) ⇒ page 258
♦ Tail light in side panel (Variant) ⇒ page 261
♦ Tail light in rear lid (Variant) ⇒ page 265
268 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
wage
Electrical
n AG. Volkswagesystem
n AG d - Edition 10.2013
oe
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Vol t gu
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7 Number plate light au
tho eo
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Note
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The function of the number plate light can be tested using the final
ot p
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control diagnosis of the onboard supply control unit - J519- .
is n
h re
ole,
spec
Fault detection and fault display:
urposes, in part or in wh
t to the co
The onboard supply control unit - J519- is equipped with self-di‐
agnosis, which makes fault finding easier.
rrectne
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
ss o
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7.1 Removing and installing bolted number
inform
mer
plate light - X- (saloon)
atio
om
n
Removing:
c
i
or
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te
– Switch off ignition and all electrical consumers and disengage
sd
iva
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ignition key or start button by moving to position 0 (pre-detent).
p
cum
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fo
en
ng
– Remove securing bolts -1-, from number plate light - X- -2-.
t.
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Cop py
t.
– Carefully lever number plate light - X- out of bumper cover by
rig
gh ht
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inserting a suitable screwdriver in the slot -arrow-. op Vo
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cted agen
Prote AG.
– Release and disconnect connector -arrow-.
7. Number plate light 269
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Lever lens -1- out of number plate light housing -2- in direction
of arrow using a suitable screwdriver.
Note
Ensure seal between lens and number plate light housing is not
damaged when levering out lens.
Number plate light - X- : festoon bulb 12 V, 5 W
Installing:
Install in the reverse order of removal. When doing this, note the
following:
When assembling number plate light, ensure lens seal is seated
correctly.
7.2 Removing and installing bolted number
plate light - X- (Variant)
Removing:
AG. Volkswagen AG d
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– Switch off ignition and all electrical
yV
olks consumers and disengage
w es n
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ignition key or start buttonisby
e moving to position 0 (pre-detent).
d b ua
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ho
– Remove securing bolts
au -1-, from number plate light - X- -2-.
t or
ac
ss
– Carefully remove lens with bulb from bumper cover.
ce
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Number plate light - X- : festoon bulb 12 V, 5 W
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Installing:
ot
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Install in the reverse order of removal. When doing this, note the
h re
hole
following:
spec
es, in part or in w
On installation, make sure the contacts at the bulb carrier and in
t to the co
the bulb housing are clean.
rrectness of i
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7.3 Clipped number plate light - X-
nform
ercia
7.3.1 Removing and installing clipped number
m
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tio
plate light
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Removing:
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The removal and installation for the Variant and the saloon are
op Vo
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carried out in the same manner.
cted agen
Prote AG.
– Switch off ignition and all electrical consumers and remove
ignition key.
270 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Press retaining lug -arrow- onto number plate light until num‐
ber plate light can be removed from bumper cover (saloon) or
tailgate (Variant).
– Release and disconnect connector -arrow-.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
Note
Insert number plate light into bumper cover so that connector is
oriented to left side of vehicle.
– Check function of number plate light.
7.3.2 Removing and installing clipped number
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Removing: utho or
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– Switch off ignition and all ss consumers
electrical and remove ce
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nl
ignition key. pt
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– Remove number plate light ⇒ page 270 .
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– To release bulb holder, turn it in direction of -arrow- and re‐
wit
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move it from number plate light.
h re
hole
spec
Bulb for clipped number plate light: glass-base bulb 12 V, W 5 W
es, in part or in w
t to the co
Installing:
Installation is carried out in reverse order of removal.
rrectness of i
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nf
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orm
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7.4 Checking number plate light - X-
or c
thi
te
sd
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The number plate light - X- can be checked using final control
o
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cu
diagnosis for onboard supply control unit - J519- ⇒ page 424 .
o
m
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ng
t.
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by
cted agen
Prote AG.
7. Number plate light 271
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
8 Additional brake lights
Note
The function of the additional brake lights can be tested using the
final control diagnosis of the onboard supply control unit - J519- .
Fault detection and fault display:
The onboard supply control unit - J519- is equipped with self-di‐
agnosis, which makes fault finding easier.
AG. Volkswagen
For fault finding, use the systems described
lksw
agen in chapter “Vehicle
AG do
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diagnosis, testing and informationd by system” in “Guided Fault Find‐ guar
Vo ot
ing” mode ⇒ page 409 . or
ise an
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Note
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♦ LED failure in additional brake lights (not USA and Canada):
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♦ The individual LEDs (light-emitting diodes) in the additional
wit
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brake lights are comprised in groups of four LEDs and are
h re
hole
supplied with current in groups.
spec
es, in part or in w
♦ The additional brake light is designed so that it can still meet
t to the co
the legal requirements of the ECE regulations (Economic
Commission for Europe) should one of the LED groups fail to
operate. If a further LED group fails, these requirements are
rrectness of i
no longer met according to the legislator.
l purpos
♦ Due to the failure of one LED group, the intact LEDs are placed
under increased strain; it must be anticipated that further LED
groups will soon fail.
nform
ercia
♦ If more than four individual LEDs in the additional brake light
m
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com
ti
have failed, the additional brake light must be renewed (repair
on in
measure).
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8.1 Tools
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ng
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Special tools and workshop equipment required t. Cop py
rig
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♦ Wedge - T10039/1- p by
co Vo
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cted agen
Prote AG.
272 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque screwdriver - V.A.G 1624-
8.2 Removing and installing high-level
brake light bulb - M25- (saloon)
The high-level brake light bulb - M25- is located on the top edge
of the rear window under the roof headliner end trim strip.
Note
♦ The high-level brake light bulb - M25- uses light emitting di‐
odes (LEDs).
♦ The high-level brake light bulb - M25- cannot be dismantled.
n AG. Volkswagen AG do
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♦ In the event of damage, the complete high-level brake light
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bulb - M25- must be renewed. ed
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Removing: ss
ce
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nl
pt
– Switch off ignition and all electrical consumers and disengage
du
an
itte
ignition key or start button by moving to position 0 (pre-detent).
y li
erm
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ility
– Unclip roof headliner end trim strip -4- downwards.
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– Carefully push high-level brake light bulb - M25- -3- in direction
h re
hole
of arrow out of retainer rail -1-.
spec
es, in part or in w
– Release and disconnect connector -2-.
t to the co
– Remove high-level brake light bulb - M25- from vehicle.
rrectness of i
Installing:
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Installation is carried out in the reverse sequence.
8.3 Removing and installing high-level
nform
ercia
brake light bulb - M25- (Variant)
m
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ion
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The high-level brake light bulb - M25- is located in the rear lid,
in t
or
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e
above the rear window.
at
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♦ The high-level brake light bulb - M25- uses light emitting di‐ yri
p by
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odes (LEDs).
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Prote AG.
♦ The high-level brake light bulb - M25- cannot be dismantled.
♦ In the event of damage, the complete high-level brake light
bulb - M25- must be renewed.
8. Additional brake lights 273
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Removing:
Note
When removing and installing components in visible locations
(switches, covers, trim and so on), mask over areas on which
lever-type tools ( wedge - T10039/1- , screwdriver) are applied,
using commercially available adhesive tape.
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– To prevent damage to paintwork, stick a strip of commercially
available adhesive tape on paintwork of roof spoiler above
high-level brake light bulb - M25- .
Caution
Ensure the seal is not damaged when removing the additional
brake light.
– Insert wedge - T10039/1- between upper edge of high-level
brake light bulb - M25- and roof spoiler as shown in illustration.
– Press brake light downwards and unclip upper brake light
locking lugs to rear using wedge - T10039/1- .
– Then pull the high-level brake light bulb - M25- to rear out of
opening in the roof spoiler, as far as the connected wiring al‐
lows.
Note
If the high-level brake light bulb - M25- cannot be removed as
described, please contact the TSC or the importer.
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– Release and disconnect d bconnector -1- and remove high-level
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brake light bulb - M25-
thor -2-. eo
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Installing: ss
ce
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nl
pt
du
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itte
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Note
erm
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ility
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Ensure when installing the additional brake light bulb - M25- that
, is n
h re
the seal is seated correctly. The seal must not form loops or be
hole
spec
damaged.
es, in part or in w
t to the co
– Connect connector to brake light.
– Clip the brake light back into the roof spoiler starting at the
rrectness of i
lower edge.
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8.4 Removing and installing high-level
nf
ercia
brake light bulb - M25- (Variant R36)
orm
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atio
The high-level brake light bulb - M25- is located in the roof spoiler
om
n in
over the rear window.
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274
cop Vo
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Rep. gr.94 - Lights, bulbs, switches - exterior Prote
cted AG.
agen
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
agen oes
olksw not
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Note orise nte
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♦ The high-level brake light bulb - M25- uses light emitting di‐ s
ce
e
odes (LEDs).
nl
pt
du
an
itte
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♦ The high-level brake light bulb - M25- cannot be dismantled.
erm
ab
ility
ot p
♦ In the event of damage, the complete high-level brake light
wit
, is n
bulb - M25- must be renewed.
h re
hole
spec
Removing:
es, in part or in w
t to the co
– Switch off ignition and all electrical consumers and remove
ignition key.
rrectness of i
– Remove roof spoiler ⇒ General body repairs, exterior; Rep.
gr. 66 ; Removing and installing roof spoiler .
l purpos
– Pull cable feed seal out of retaining strip and disconnect con‐
nector.
nf
ercia
orm
– Remove the two bolts -2- from the inside of the roof spoiler.
m
atio
om
– Release fastener -1- in direction of -arrow- and take additional
n in
or c
brake light bulb - M25- to rear out of roof spoiler.
thi
te
sd
iva
o
Installing:
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o
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f
en
ng
Installation is carried out in the reverse order. When installing ob‐
t.
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serve the following: C py
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cted agen
Note Prote AG.
When installing roof spoiler, ensure that cable feed seal is seated
correctly.
Specified torque for bolts -2- : 2 Nm
8.5 Checking high-level brake light bulb -
M25-
The high-level brake light bulb - M25- can be checked using final
control diagnosis for onboard supply control unit - J519-
⇒ page 424 .
8. Additional brake lights 275
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
9 Steering column switch up to 10/09
Caution
When batteries are disconnected and reconnected, the proce‐
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 .
Note
♦ If a new steering column electronics control unit - J527- is in‐
stalled, it must be coded ⇒ page 280 .
♦ In the event of faults in the steering column switch, the coding
of the steering column electronics control unit - J527- must be
checked in final control diagnosis ⇒ page 280 .
♦ Additional information:
⇒ Operating manual
Fault detection and fault display:
The steering column electronics control unit - J527- is equipped
with self-diagnosis, which is designed to simplify fault finding.
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
9.1 Assembly overview - steering column switch
AG. Volkswagen AG d
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ility
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es, in part or in w
t to the co
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Prote AG.
276 Rep. gr.94 - Lights, bulbs, switches - exterior
n AG. Volkswagen AG do
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tee 2006 ➤
o
auth Electrical system - Edition
or 10.2013
ac
ss
ce
le
1 - Steering column combina‐
un
pt
an
tion switch - E595-
d
itte
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erm
ab
❑ The individual switches
ility
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of the steering column
wit
combination switch -
is n
h re
E595- form one unit and
ole,
spec
it cannot be dismantled.
urposes, in part or in wh
❑ Check via final control
t to the co
diagnosis ⇒ page 280 .
2 - Windscreen wiper switch
rrectne
❑ Part of steering column
combination switch -
ss
E595- ⇒ page 282
o
cial p
f i
❑ Check via final control
nform
diagnosis ⇒ page 280 .
mer
atio
m
3 - Airbag coil connector and
o
n
c
i
return ring with slip ring - F138-
or
n thi
te
sd
a
❑ Removing and installing
iv
o
pr
c
⇒ page 281
um
r
fo
en
ng
t.
4 - Segment sender for steer‐
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ing angle sensor
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❑ Removing and installing
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⇒ page 282 Prote
cted AG.
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5 - CCS switch - E45-
❑ Part of steering column
combination switch -
E595- ⇒ page 282
❑ Check via final control
diagnosis ⇒ page 280 .
6 - Steering column electronics
control unit - J527-
❑ Removing and installing
⇒ page 278
❑ Coding ⇒ page 280
❑ Final control diagnosis ⇒ page 280 .
7 - Securing bolt (T7)
8 - Turn signal switch - E2-
❑ Part of steering column combination switch - E595- ⇒ page 282
❑ Check via final control diagnosis ⇒ page 280 .
9.2 Removing and installing steering col‐
umn switch
Caution
When batteries are disconnected and reconnected, the proce‐
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 .
Removing:
The following sequence must always be observed even if only
one component of the steering column switch is removed or re‐
newed.
9. Steering column switch up to 10/09 277
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Disconnect battery ⇒ page 4 .
– Remove steering wheel ⇒ General body repairs, interior; Rep.
gr. 69 ; Airbag .
– Remove steering column trim ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments, covers and trim; Removing and
installing steering column trim .
Remove components of steering column switch in the following
sequence:
♦ Steering column electronics control unit - J527- ⇒ page 278
♦ Airbag coil connector and return ring with slip ring - F138-
⇒ page 281
♦ Segment sender for steering angle sensor ⇒ page 282
♦ Steering column combination switch - E595- ⇒ page 283
Installing:
Installation is carried out in reverse order of removal.
9.3 Steering column electronics control unit
- J527-
olkswagen AG
en AG. V
9.3.1 Removing and installing steering yV
olks col‐
wag does
not
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umn electronics control unit
ise - J527-
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♦ After new control unit has been installed, it must be coded
erm
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ility
⇒ page 280 .
ot p
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is n
♦ In the event of faults in the steering column switch, the coding
h re
ole,
of the control unit must be checked ⇒ page 280 .
spec
urposes, in part or in wh
Removing: t to the co
– Disconnect battery ⇒ page 4 .
rrectne
– Remove steering wheel ⇒ General body repairs, interior; Rep.
gr. 69 ; Airbag .
ss o
– Remove steering column trim ⇒ General body repairs, interior;
cial p
f in
Rep. gr. 68 ; Compartments, covers and trim; Removing and
form
mer
installing steering column trim .
atio
m
– Remove securing bolt -2- on steering column electronics con‐
o
n
c
i
or
trol unit - J527- -1-.
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278 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
. Volkswagen AG
gen AG
does
– Release connector Vol
ksw-1- on right side of control
a
nounit
t u
by pressing
the releaseedbutton
by -2- in direction of arrow and gpull
ara connector
-1- off steering
ho
ris column electronics control unit - J527- nte
e -3-.
t or
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ss
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es, in part or in w
t to the co
– Release connectors -2- and -3- on left side of control unit by
rrectness of i
pressing the release buttons -4- and pull connectors -2- and
-3- off steering column electronics control unit - J527- -1-.
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– Release fasteners -arrows- on right side of steering column
ht
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electronics control unit - J527- .
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– Release fastener -arrow- on left side of steering column elec‐
tronics control unit - J527- .
– Carefully pull steering column electronics control unit - J527-
downwards off steering column combination switch - E595- .
Note
The connectors for airbag coil connector and return ring with slip
ring - F138- and steering angle sensor segment sender will be
disconnected automatically when pulling off.
9. Steering column switch up to 10/09 279
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
n AG. Volkswagen AG do
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– Release connector -1- by pulling by V on lock button -arrow A- and t gua
olk o
pull connector -1- off steering
ir se column electronics control unit
d ran
tee
- J527- . utho or
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– Pull locking bar -3- out of connector -2-.
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– Unclip -arrow B- connector -2- and disconnect from steering
itte
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column electronics control unit - J527- .
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Installing:
wit
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Installation is carried out in the reverse order. When installing ob‐
hole
spec
serve the following:
es, in part or in w
t to the co
Note
rrectness of i
Ensure when fitting the connector that none of the pins get bent
l purpos
and that the connector engages audibly.
nform
ercia
9.3.2 Coding steering column electronics con‐
m
at
trol unit - J527-
om
ion
c
in t
or
– Connect vehicle diagnosis tester ⇒ page 409 .
his
ate
do
riv
– Select “Guided fault finding” mode in vehicle diagnosis tester .
p
cum
for
en
ng
– Using “GoTo” button, select “Functions/component” and the
t.
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following menu options in succession:
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♦ Electrical system
AG.
♦ 01 - On Board Diagnostic capable systems
♦ Steering wheel electronics
♦ Steering wheel electronics functions
♦ Coding steering wheel electronics control unit
9.3.3 Steering column electronics control unit
- J527- final control diagnosis
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Steering wheel electronics
♦ Steering wheel electronics functions
♦ Steering wheel electronics final control diagnosis
280 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
9.4 Airbag coil connector and return ring
with slip ring - F138-
9.4.1 Removing and installing airbag coil con‐
nector and return ring with slip ring -
F138-
Removing:
– Disconnect battery ⇒ page 4 .
Remove the following components in sequence:
– Remove steering wheel ⇒ General body repairs, interior; Rep.
gr. 69 ; Airbag .
– Remove steering column trim ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments, covers and trim; Removing and
installing steering column trim .
– Remove steering column electronics control unit - J527-
⇒ page 278 .
Note
Coil connector should not be moved out of central position during
removal and road wheels should be in “straight-ahead” position.
– Slightly lift up both locking tabs -arrows- on airbag coil con‐
nector and return ring with slip ring - F138- -1- and pull airbag n AG. Volkswagen AG do
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coil connector and return ring with slip ring - F138- backwards
byV
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ua
off steering column. ir se
d ran
te
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Installing: ss
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c
ce
le
Installation is carried out in the reverse order. When installing ob‐
un
pt
an
d
serve the following:
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ility
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Note
is n
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ole,
spec
♦ During installation of coil connector, coil connector must be in
urposes, in part or in wh
central position and road wheels must be in “straight-ahead” t to the co
position.
♦ Ensure the locking tabs engage correctly.
rrectne
The central position (depending on manufacturer) of the coil con‐
s
nector is shown in the following diagram:
s o
cial p
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atio
om
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Cop py
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cted agen
Prote AG.
9. Steering column switch up to 10/09 281
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ The coloured strip (black rectangles) -arrow- must be located
in sight window -1-.
♦ The coloured roller (yellow) -arrow- must be located in sight
window -1-.
9.5 Segment sender for steering angle sen‐
sor
9.5.1 Removing and installing segment send‐
er for steering angle sensor
Removing:
– Disconnect battery ⇒ page 4 .
AG. Volkswagen AG d
agen oes
Remove the following componentsVin
olkssequence:
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– Remove steering wheel ⇒oriGeneral
se body repairs, interior; Rep. nte
eo
gr. 69 ; Airbag . auth
ra
ss c
– Remove steering column trim ⇒ General body repairs, interior;
ce
le
un
pt
Rep. gr. 68 ; Compartments, covers and trim; Removing and
an
d
itte
installing steering column trim .
y li
rm
ab
pe
ility
– Remove steering column electronics control unit - J527-
ot
wit
⇒ page 278 .
, is n
h re
hole
– Remove airbag coil connector and return ring with slip ring -
spec
F138- ⇒ page 281 .
es, in part or in w
t to the co
– Release fastener -arrows- and pull segment sender for steer‐
ing angle sender -1- back off steering column switch unit.
rrectness of i
Installing:
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Installation is carried out in reverse order of removal.
nform
mercia
a
com
tion in
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9.6 Steering column combination switch - C py
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E595- pyri by
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Depending on equipment, the steering column combination
AG.
switch - E595- comprises the following components and cannot
be dismantled in the event of repair:
♦ Turn signal switch - E2-
♦ Headlight dipper and flasher switch - E4-
♦ CCS switch - E45-
♦ Windscreen wiper switch - E-
282 Rep. gr.94 - Lights, bulbs, switches - exterior
AG. Volkswagen AG d
agen oes
olksw not
d byV Passat
gu
ara 2006 ➤ , Passat Variant 2006 ➤
ise nteElectrical system - Edition 10.2013
or e
th or
au ac
ss
♦ Rear window wiper switch - E34-
ce
le
un
pt
an
♦ Intermittent wiper switch - E22-
d
itte
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erm
ab
♦ Intermittent wiper regulator - E38-
ility
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♦ Windscreen washer pump switch (automatic wash/wipe and
is n
h re
headlight washer system) - E44-
ole,
spec
urposes, in part or in wh
9.6.1 Removing and installing steering col‐
t to the co
umn combination switch - E595-
Special tools and workshop equipment required
rrectne
♦ Torque wrench - V.A.G 1410-
ss o
cial p
f inform
mer
atio
om
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or
n thi
te
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pr
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en
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t.
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Cop py
ht. rig
rig ht
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co Vo
by lksw
cted agen
Prote AG.
Removing:
– Disconnect battery ⇒ page 4 .
Remove the following components in sequence:
– Remove steering wheel ⇒ General body repairs, interior; Rep.
gr. 69 ; Airbag .
– Remove steering column trim ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments, covers and trim; Removing and
installing steering column trim .
– Remove steering column electronics control unit - J527-
⇒ page 278 .
– Remove airbag coil connector and return ring with slip ring -
F138- ⇒ page 281 .
– Remove segment sender for steering angle sensor
⇒ page 282 .
– Remove both bolts -arrows- from top side of steering column
combination switch - E595- .
– Pull steering column combination switch - E595- backwards
from steering column.
Installing:
Installation is carried out in reverse order of removal.
– Tighten threaded connections to specified torques
⇒ page 335 .
9. Steering column switch up to 10/09 283
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
9.6.2 Checking steering lksw
agcolumn
en AG. V combination
olkswagen AG
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not
switch - E595- Vo gu
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ise r n tee
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ss
Note
ce
le
un
pt
an
d
itte
In the event of faults in the steering column combination switch -
y li
rm
ab
E595- , the coding of the steering column electronics control unit
pe
ility
- J527- must be checked using final control diagnosis
ot
wit
, is n
⇒ page 280 .
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
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tion in
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co lksw
by
cted agen
Prote AG.
284 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
10 Steering column switch, vehicles
from 11/09
10.1 General description
Caution
The removal and installation of individual components of the
steering column switch must be performed in a specified se‐
quence ⇒ page 286 .
AG. Volkswagen AG d
agen oes
lksw not
The components of dthe by steering column combination switch,
Vo gu
ara
steering column oelectronics
ris
e control unit and steering column nte
switch base areaut installed as 2 different versions depending onor a
h e
equipment level
ss (manufacturers: Valeo or Kostal). The visible c
fastening of the steering column electronics control unit to the
ce
e
nl
pt
du
steering column combination switch can be used to identify which
an
itte
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version is installed.
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♦ Manufacturer: Valeo, 3 bolts
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♦ Manufacturer: 1 bolt at bottom and 2 fasteners at top.
hole
spec
es, in part or in w
t to the co
Note
♦ If a new steering column electronics control unit - J527- is in‐ rrectness of i
stalled, it must be coded ⇒ page 290 .
l purpos
♦ Additional information:
nform
ercia
⇒ Operating manual
m
at
Fault detection and fault display:
om
ion
c
in t
r
The steering column electronics control unit - J527- is equipped
o
his
e
with self-diagnosis, which is designed to simplify fault finding.
at
do
priv
cum
For fault finding, use vehicle diagnosis, testing and information
for
en
g
system - VAS 5051A- in “Guided fault finding” mode.
n
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10.2 Assembly overview - steering column
ht. rig
rig ht
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o Vo
switch
by c lksw
cted agen
Prote AG.
Note
The components steering column electronics control unit - J527- ,
steering column combination switch - E595- and the steering col‐
umn switch base are available as different versions depending on
manufacturer (Valeo or Kostal). Illustration of assembly overview
shows Valeo version.
10. Steering column switch, vehicles from 11/09 285
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Steering column electronics
control unit - J527-
❑ Note removal and instal‐
lation sequence
⇒ page 286 .
❑ Removing and installing
(manufacturer: Valeo)
⇒ page 288
❑ Removing and installing
(manufacturer: Kostal)
⇒ page 289
❑ Coding ⇒ page 290 n AG. Volkswagen AG do
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2 - Steering column combina‐ d byV ua
ran
tion switch - E595- o
ir se tee
th or
❑ Note removal and instal‐ ss
au ac
lation sequence
ce
e
nl
⇒ page 286 .
pt
du
an
itte
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❑ Removing and installing
erm
ab
(manufacturer: Valeo)
ility
ot p
⇒ page 291
wit
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❑ Removing and installing
hole
(manufacturer: Kostal)
spec
⇒ page 292
es, in part or in w
t to the co
3 - Securing bolts
rrectness of i
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orm
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10.3 Removal and installation sequence of
t. rig
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components of steering column switch
co Vo
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cted agen
Prote AG.
Caution
When batteries are disconnected and reconnected, the proce‐
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 .
For removal of the complete steering column switch, inc. base,
the switch is dismantled and the steering lock housing is also re‐
moved. For assembly of the steering lock housing, new shear
bolts are required.
Even if just one component of the steering column switch is re‐
moved or renewed, the sequence described as follows must be
adhered to.
Removing:
– Disconnect battery ⇒ page 4 .
286 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
WARNING
♦ Danger of the triggering of the airbag!
♦ Improper action on airbag unit may result inolkthe
AG. V swatriggering
gen AG
of the airbag! agen does
o lksw not
V gu
by ara
♦ Observe safety precautions
ris
ed when working on airbag ⇒ nte
General body repairs,
ut interior; Rep. gr. 69 ; Airbag; Safety
h o eo
ra
sa
precautions when sworking on airbag . c
ce
le
un
pt
an
d
itte
y li
– Remove steering wheel ⇒ General body repairs, interior; Rep.
erm
ab
gr. 69 ; Airbag .
ility
ot p
wit
is n
– Remove steering column trim ⇒ General body repairs, interior;
h re
ole,
Rep. gr. 68 ; Compartments, covers and trim; Removing and
spec
installing steering column trim .
urposes, in part or in wh
t to the co
Remove components of steering column switch in the following
sequence:
rrectne
♦ Steering column electronics control unit - J527- ⇒ page 287
♦ Steering column combination switch - E595- ⇒ page 291
ss o
♦ Steering column switch base ⇒ page 292
cial p
f inform
Installing:
mer
atio
m
Installation is carried out in reverse order of removal.
o
n
c
i
or
n thi
10.4 Steering column electronics control unit
te
sd
iva
o
- J527-
pr
cum
r
fo
en
ng
t.
yi
The steering column electronics control unit - J527- comprises the
Co
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following components and cannot be dismantled: t. C rig
gh ht
pyri by
Vo
♦ Airbag coil connector and return ring with slip ring - F138-
co lksw
by
cted agen
Prote AG.
♦ Steering angle sender - G85-
Note
♦ If a new steering column electronics control unit - J527- is in‐
stalled, the inserted transport protection must be removed
before installation.
♦ If a new steering column electronics control unit - J527- is in‐
stalled, it must be coded ⇒ page 290 .
♦ In the event of faults in the steering column switch, the coding
of the steering column electronics control unit - J527- must be
checked ⇒ page 290 .
Removal and installation of steering column electronics control
unit - J527- are different, depending on manufacturer.
♦ Removing and installing steering column electronics control
unit - J527- (manufacturer: Valeo) ⇒ page 288
♦ Removing and installing steering column electronics control
unit - J527- (manufacturer: Kostal) ⇒ page 289
10. Steering column switch, vehicles from 11/09 287
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
10.4.1 Removing and installing steering col‐
umn electronics control unit - J527-
(manufacturer: Valeo)
Removing:
Caution
The removal and installation of individual components of the
steering column switch must be performed in a specified se‐
quence ⇒ page 286 .
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
WARNING utho eo
ra
s a c
s
♦ Danger of the triggering of the airbag!
ce
le
un
pt
an
d
itte
♦ Improper action on airbag unit may result in the triggering
y li
erm
ab
of the airbag!
ility
ot p
♦ Observe safety precautions when working on airbag ⇒
wit
is n
h re
General body repairs, interior; Rep. gr. 69 ; Airbag; Safety
ole,
precautions when working on airbag .
spec
urposes, in part or in wh
t to the co
– Disconnect battery ⇒ page 4 .
rrectne
Remove the following components in sequence:
– Remove steering wheel ⇒ General body repairs, interior; Rep. s
gr. 69 ; Airbag .
s o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
288 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove steering column trim ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments, covers and trim; Removing and
installing steering column trim .
– Depending on equipment level, release and disconnect con‐
nectors -1-, -2-, -3- and -4-.
Note
Coil connector on steering column electronics control unit - J527-
must not be twisted from its centre position. The front wheels must
be in “straight-ahead” position.
– Unscrew the 3 securing bolts -arrows- and pull off steering
column electronics control unit - J527- backwards from steer‐
ing column switch.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
Caution
Turn signal switch reset lever can break when control unit is
being installed.
Turn signal lever must be in 0 position when control unit is in‐
stalled so that reset lever is not extended.
– Push steering column electronics control unit - J527- straight
on steering column switch.
– Screw in and tighten the 3 securing bolts of steering column AG. Volkswagen AG d
electronics control unit - J527- to steering column switch agen
kswmod‐
oes
ol not
V
ule and tighten them to 1.5 Nm. ed by gu
ara
is nte
or
– Install all parts in reverse order of removal.auth eo
ra
ss c ce
e
nl
10.4.2 Removing and installing steering col‐
pt
du
an
itte
y li
umn electronics control unit - J527-
erm
ab
ility
(manufacturer: Kostal)
ot p
wit
, is n
h re
Removing:
hole
spec
es, in part or in w
t to the co
Caution
The removal and installation of individual components of the
rrectness of i
steering column switch must be performed in a specified se‐
quence ⇒ page 286 .
l purpos
nf
ercia
or
WARNING
m
m
atio
om
n in
c
♦ Danger of the triggering of the airbag!
or
thi
te
sd
a
♦ Improper action on airbag unit may result in the triggering
iv
o
r
rp
cu
of the airbag!
o
m
f
en
ng
t.
♦ Observe safety precautions when working on airbag ⇒
yi Co
op py
General body repairs, interior; Rep. gr. 69 ; Airbag; Safety t. C rig
gh ht
precautions when working on airbag . yri
p by
o Vo
by c lksw
cted agen
Prote AG.
10. Steering column switch, vehicles from 11/09 289
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Disconnect battery ⇒ page 4 .gen AG. Volkswagen AG d
wa oes
olks not
Remove the following components
db
yV in sequence: gu
ara
e nte
ris
– Remove steering thowheel ⇒ General body repairs, interior; Rep. e or
au
gr. 69 ; Airbag
ss . ac
ce
le
un
– Remove steering column trim ⇒ General body repairs, interior;
pt
an
d
Rep. gr. 68 ; Compartments, covers and trim; Removing and
itte
y li
erm
installing steering column trim .
ab
ility
ot p
– Depending on equipment level, release and disconnect con‐
wit
is n
nectors -1-, -2-, -3-, -4- and -5-.
h re
ole,
spec
– Unscrew securing bolt -arrow B-.
urposes, in part or in wh
t to the co
Note
rrectne
Coil connector for steering column electronics on steering column
electronics control unit - J527- must not be twisted from its centre
ss
position. The front wheels must be in “straight-ahead” position.
o
cial p
f inform
mer
– Release both fasteners -arrows A- and pull off steering column
atio
electronics control unit - J527- backwards from steering col‐
om
n
umn switch.
c
i
or
n thi
te
Installing:
sd
iva
o
pr
cum
r
Installation is carried out in the reverse order. When installing ob‐
fo
en
ng
serve the following:
t.
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yri by
Caution op Vo
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cted agen
Prote AG.
Turn signal switch reset lever can break when control unit is
being installed.
Turn signal lever must be in 0 position when control unit is in‐
stalled so that reset lever is not extended.
– Push steering column electronics control unit - J527- straight
on steering column switch until it securely engages.
– Screw in securing bolts of steering column electronics control
unit - J527- to steering column switch module and tighten them
to 1.5 Nm.
– Install all parts in reverse order of removal.
10.4.3 Coding steering column electronics con‐
trol unit - J527-
– Connect vehicle diagnosis tester .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Steering wheel electronics
♦ Steering wheel electronics functions
♦ Coding steering wheel electronics control unit
290 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
agen
AG. Volkswagen AG d
oes Electrical
system - Edition 10.2013
olksw not
y V gua
b
10.5 Steering column combination switch -
ed ran
oris tee
th or
E595-
ss
au ac
ce
e
nl
Depending on equipment, the steering column combination
pt
du
an
switch - E595- comprises the following components and cannot
itte
y li
erm
be dismantled:
ab
ility
ot p
♦ Turn signal switch - E2-
wit
, is n
h re
♦ Windscreen wiper switch - E-
hole
spec
es, in part or in w
♦ CCS switch - E45-
t to the co
Removal and installation of steering column combination switch
are different, depending on manufacturer.
rrectness of i
♦ Removing and installing steering column combination switch
l purpos
- E595- (manufacturer: Valeo) ⇒ page 291
♦ Removing and installing steering column combination switch
nform
ercia
- E595- (manufacturer: Kostal) ⇒ page 292
m
at
10.5.1 Removing and installing steering col‐
om
ion
c
umn combination switch - E595- (man‐
in t
or
his
te
ufacturer: Valeo)
a
do
priv
cum
for
en
ng
t.
yi
Caution
Co
Cop py
t. rig
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yri by
The removal and installation of individual components of the
op Vo
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steering column switch must be performed in a specified se‐ cted agen
Prote AG.
quence ⇒ page 286 .
Removing:
– Remove steering wheel ⇒ General body repairs, interior; Rep.
gr. 69 ; Airbag .
– Remove steering column trim ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments, covers and trim; Removing and
installing steering column trim .
– Remove steering column electronics control unit - J527-
⇒ page 287 .
– Release both fasteners -arrows- and pull off complete steering
column combination switch - E595- straight backwards from
steering column switch base.
Installing:
– Push steering column combination switch - E595- straight into
guides on steering column switch base until it securely en‐
gages.
– Install all parts in reverse order of removal.
10. Steering column switch, vehicles from 11/09 291
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
10.5.2 Removing and installing steering col‐
umn combination switch - E595- (man‐
ufacturer: Kostal)
Caution
The removal and installation of individual components of the
steering column switch must be performed in a specified se‐
quence ⇒ page 286 .
Removing:
– Remove steering wheel ⇒ General body repairs, interior; Rep.
gr. 69 ; Airbag .
– Remove steering column trim ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments, covers and trim; Removing and
installing steering column trim .
– Remove steering column electronics control unit - J527-
⇒ page 287 .
– Remove securing bolt -arrow- and pull off complete steering
column combination switch - E595- -1- straight backwards
from steering column switch base. en AG. Volkswagen AG
wag does
olks not
Installing: d byV gu
ara
e nte
ris
– Push steering columnucombination
tho switch - E595- straight into eo
ra
guides on steering column
ss
a switch base. c
ce
le
– Screw in securing bolt -arrow-.
un
pt
an
d
itte
y li
– Install all parts in reverse order of removal.
erm
ab
ility
ot p
wit
10.6 Steering column switch carrier
is n
h re
ole,
spec
Removal and installation of steering column switch carrier is dif‐
urposes, in part or in wh
ferent, depending on manufacturer.
t to the co
♦ Removing and installing steering column switch carrier (man‐
ufacturer: Valeo) ⇒ page 292
rrectne
♦ Removing and installing steering column switch carrier (man‐
ufacturer: Kostal) ⇒ page 294
ss o
cial p
10.6.1 Removing and installing steering col‐
f inform
umn switch carrier (manufacturer: Va‐
mer
atio
m
leo)
o
n
c
i
or
n thi
te
sd
va
Caution
i
o
pr
cum
r
fo
en
ng
t.
The removal and installation of individual components of the
yi Co
op
steering column switch must be performed in a specified se‐
C py
t. rig
gh
quence ⇒ page 286 .
ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Special tools and workshop equipment required
♦ Angle hand drill
292 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque wrench - V.A.G 1410-
n AG. Volkswagen AG do
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o
Removing: auth or
ac
ss
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nl
pt
du
Note
an
itte
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erm
ab
To remove steering column switch carrier -2-, shear-head bolts
ility
ot p
-1- of steering lock housing must be drilled out. New shear-head
wit
, is n
h re
bolts are required for subsequent installation ⇒ Electronics parts
hole
catalogue (ETKA) .
spec
es, in part or in w
t to the co
Caution
rrectness of i
♦ Ensure that all the components mounted on the base have
l purpos
been removed before drilling out the shear-head bolts.
♦ The drilling operation can cause swarf to penetrate the
nform
ercia
adjacent components resulting in damage and/or mal‐
function!
m
at
om
io
♦ Adhere to the specified sequence when removing com‐
n
c
in t
r
ponents of the steering column switch ⇒ page 286 .
o
his
ate
do
priv
cum
for
en
ng
t.
yi
Caution
Co
Cop py
t. rig
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yri by
When batteries are disconnected and reconnected, the proce‐ cop Vo
by lksw
dure described in the workshop manual must be strictly ob‐ cted agen
Prote AG.
served ⇒ page 4 .
Removing:
– Disconnect battery ⇒ page 4 .
– Remove all components on the carrier in the prescribed se‐
quence ⇒ page 286 .
The carrier can be removed once all the components mounted to
it have been removed:
10. Steering column switch, vehicles from 11/09 293
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Drill out shear-head bolts -1- of steering lock housing -3-.
Note agen
AG. Volkswagen AG d
oes
olksw not
V gu
by ara
Bolts M8 -1-, core is diameter 6.8 mm
ed
r nte
ho eo
aut ra
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– Pull steering lock housing -3- and steering column switch base
s
ce
le
-2- backwards off steering column.
un
pt
an
d
itte
y li
– Take steering lock housing off steering column switch base.
rm
ab
pe
ility
Installing:
ot
wit
, is n
h re
hole
spec
– Insert steering lock housing -3- into steering column switch
es, in part or in w
base -2-.
t to the co
– Push steering column combination switch - E595- on steering
column switch base until it securely engages.
rrectness of i
– Push pre-assembled unit composed of steering lock housing,
l purpos
steering column switch base and steering column combination
switch - E595- straight onto stop on steering column and align
unit with threaded holes.
nform
ercia
– Secure steering lock housing -3- to steering column using new
m
a
shear-head bolts -1-.
com
tion in
r
– Tighten new shear-head bolts -1- until head of bolt shears off.
te o
thi
s
iva
do
– Install all parts in reverse order of removal.
r
rp
cum
fo
en
ng
t.
yi
10.6.2 Removing and installing steering col‐
Co
Cop py
t. rig
umn switch carrier (manufacturer: Kos‐
gh ht
pyri by
Vo
o
by c
tal)
lksw
cted agen
Prote AG.
Caution
The removal and installation of individual components of the
steering column switch must be performed in a specified se‐
quence ⇒ page 286 .
Special tools and workshop equipment required
♦ Angle hand drill
♦ Torque wrench - V.A.G 1410-
294 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Removing:
Note
To remove steering column switch carrier -2-, shear-head bolts
-1- of steering lock housing must be drilled out. New shear-head
bolts are required for subsequent installation ⇒ Electronics parts
catalogue (ETKA) .
Caution
♦ Ensure that all the components mounted on the base have
been removed before drilling out the shear-head bolts.
♦ The drilling operation can cause swarf to penetrate the
adjacent components resulting in damage and/or mal‐
function!
♦ Adhere to the specified sequence when removing com‐
ponents of the steering column switch ⇒ page 286 .
Caution
When batteries are disconnected and reconnected, the proce‐
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 .
AG. Volkswagen AG d
agen oes
ksw
Removing: byV
ol not
gu
ara
ed
is nte
– Disconnect battery ⇒ page 4 . hor eo
aut ra
s c
– Remove all components on the carrier in the prescribed se‐ s
ce
le
quence ⇒ page 286 .
un
pt
an
d
itte
y li
The carrier can be removed once all the components mounted to
erm
ab
it have been removed:
ility
ot p
wit
is n
h re
– Drill out shear-head bolts -1- of steering lock housing -3-.
ole,
spec
urposes, in part or in wh
t to the co
Note
Bolts M8 -1-, core diameter 6.8 mm
rrectne
– Pull steering lock housing -3- and steering column switch base
ss
-2- backwards off steering column.
o
cial p
f in
– Take steering lock housing off steering column switch base.
form
mer
atio
Installing:
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
10. Steering column switch, vehicles from 11/09 295
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Insert steering lock housing -3- into steering column switch
base -2-.
– Push steering column combination switch - E595- on steering
column switch base and screw in lower securing bolt.
– Push pre-assembled unit composed of steering lock housing,
steering column switch base and steering column combination
switch - E595- straight onto stop on steering column and align
unit with threaded holes.
– Secure steering lock housing -3- to steering column using new
shear-head bolts -1-.
– Tighten new shear-head bolts -1- until head of bolt shears off.
– Install all parts in reverse order of removal.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
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ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
296 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
11 Ignition/starter switch and lock cylin‐
der
Note
Additional information:
n AG. Volkswagen AG do
⇒ Operating manual lkswage es n
o ot g
byV ua
d
⇒ Self-study programme No. 340 ; The Passat 2006 o
ir s-eElectrical
ran
tee
System auth or
ac
ss
11.1 Ignition/starter switch
ce
le
un
pt
an
d
itte
y li
The electric ignition lock for the Passat 2006 has a different de‐
erm
ab
sign and function and is now called electronic ignition lock - D9-
ility
ot p
⇒ page 390 .
wit
is n
h re
The electronic ignition lock is a single component and can be re‐
ole,
spec
newed only as a complete unit.
urposes, in part or in wh
t to the co
The electronic ignition lock includes the following components:
♦ Entry and start authorisation switch - E415-
rrectne
♦ Immobiliser reader unit - D1-
♦ Button illumination bulb - L76-
ss o
cial p
f
♦ Ignition key withdrawal lock solenoid - N376-
inform
mer
11.1.1 Removing and installing electronic igni‐
atio
m
tion lock - D9-
o
n
c
i
or
n thi
te
sd
– Removing and installing electronic ignition lock - D9-
iva
o
r
⇒ page 391 .
p
cum
r
fo
en
ng
t.
11.2 Lock cylinder
yi Co
Cop py
t. rig
gh ht
The electronic ignition lock is no longer a part of the lock cylinder. yri
p by
co Vo
The function of the steering column lock is now performed by the
by lksw
cted agen
steering column lock control element - N360- as part of the elec‐
Prote AG.
tronic steering column lock control unit - J764- ⇒ page 392 .
Vehicles with KESSY (Keyless Entry Start Stop System): the
steering column lock is activated by pulling the start button in the
ignition/starter switch out of position “S” and into position “locked”.
The start button can remain in position “locked” ⇒ Owner's Man‐
ual .
11. Ignition/starter switch and lock cylinder 297
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
agen oes
ksw
12 Parking aid ol not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
12.1 General description
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
Note
ot
wit
, is n
h re
Additional information:
hole
spec
es, in part or in w
⇒ Operating manual
t to the co
⇒ Self-study programme No. 339 ; The Passat 2006
rrectness of i
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
System
l purpos
The Passat has an 8 channel parking aid with 4 ultrasonics sen‐
sors (parking aid sensors) in the rear bumper and 4 ultrasonics
nform
ercia
sensors in the front bumper or radiator grille.
m
a
com
The parking aid system monitors the surrounding area via the ul‐
tion in
trasonic sensors in the front and rear bumpers. The acoustic
r
te o
thi
distance warning is provided by two warning buzzers in the vehi‐
s
iva
cle interior.
do
r
rp
cum
fo
The rear sensors are switched off automatically when a trailer is
en
ng
t.
yi
hitched to the vehicle and the connector is plugged into the trailer
Co
op py
socket. The front sensors remain active.
. C rig
ht ht
rig by
py Vo
The 8 channel parking aid comprises the following components:
co lksw
by
cted agen
Prote AG.
♦ Parking aid control unit - J446-
♦ Front left parking aid sender - G255-
♦ Front centre left parking aid sender - G254-
♦ Front centre right parking aid sender - G253-
♦ Front right parking aid sender - G252-
♦ Rear left parking aid sender - G203-
♦ Rear centre left parking aid sender - G204-
♦ Rear centre right parking aid sender - G205-
♦ Rear right parking aid sender - G206-
♦ Front parking aid warning buzzer - H22-
♦ Rear parking aid warning buzzer - H15-
♦ Parking aid button - E266-
♦ Parking aid switch illumination bulb - L117-
Function:
The system performs a self-test after the ignition is switched on;
this is completed in less than one second. From this point on‐
wards the control unit is permanently operational and the distance
sensing function is active.
A brief audible signal is given and the warning lamp lights up when
the parking aid system is ready. If a fault is detected, a continuous
audible signal is given for 5 seconds and the parking aid warning
lamp flashes.
The intervals between the warning signals become proportionally
shorter as the distance decreases. At distances of less than 30
298 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
cm the warning signals merge into a continuous tone. Special sit‐
uation: driving parallel to a wall = no signal
Fault detection and fault display:
The park assist steering control unit - J446- is equipped with self-
diagnosis, which makes fault finding easier.
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
Perform final control diagnosis to check parking aid system
⇒ page 301 .
12.2 Assembly overview - parking aid
1 - Parking aid senders in rear
bumper cover
❑ Rear left parking aid
sender - G203- in rear
bumper cover
❑ Rear centre left parking
aid sender - G204- in
rear bumper cover n AG. Volkswagen AG do
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❑ Rear centre right park‐ byV ua
d ran
ing aid sender - G205- in ir se tee
ho
rear bumper cover aut or
ac
ss
❑ Rear right parking aid
ce
e
nl
pt
sender - G206- in rear
du
an
itte
bumper cover
y li
erm
ab
❑ Removing and installing
ility
ot p
(saloon) ⇒ page 303 .
wit
, is n
h re
❑ Removing and installing
hole
spec
(Variant) ⇒ page 303 .
es, in part or in w
❑ Bonding sender retainer
t to the co
in cases of repair
⇒ page 305 .
rrectness of i
2 - Rear parking aid warning
buzzer - H15-
l purpos
❑ Removing and installing
(saloon) ⇒ page 304 .
nform
ercia
❑ Removing and installing
m
(Variant) ⇒ page 305 .
at
om
ion
❑ Checking ⇒ page 301
c
in t
or
his
te
3 - Parking aid button - E266-
a
do
priv
❑ In centre console next to
um
for
en
g
gear lever
n
t.
yi Co
op
❑ Removing and installing
C py
t. rig
gh
⇒ page 305
ht
pyri by
Vo
co lksw
by
cted
4 - Front parking aid warning
agen
Prote AG.
buzzer - H22-
❑ Removing and installing ⇒ page 304
❑ Checking ⇒ page 301
5 - Parking aid senders in front bumper and radiator grille
❑ Front left parking aid sender - G255-
❑ Front centre left parking aid sender - G254- (in radiator grille)
❑ Front centre right parking aid sender - G253- (in radiator grille)
❑ Front right parking aid sender - G252-
12. Parking aid 299
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
❑ Removing and installing ⇒ page 302
❑ Bonding sender retainer in cases of repair ⇒ page 305 .
6 - Parking aid control unit - J446-
❑ Behind side panel trim on right in luggage compartment ► 04/2008.
❑ Driver side above fuse holder 05/2008 ►.
❑ Removing and installing ⇒ page 300 .
❑ Final control diagnosis ⇒ page 301 .
12.3 Parking aid control unit - J446- and park
assist steering control unit - J791-
12.3.1 Removing and installing parking aid
control unit - J446- and park assist steer‐
ing control unit - J791- ► 05/2008
The parking aid control unit - J446- is located behind the right
luggage compartment side panel trim.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Open cover in right luggage compartment trim panel.
Note
For reasons of clarity, the location of the parking aid control unit
is shown with the luggage compartment trim panel removed.
Volkswagen AG
– Release and disconnect connectors
swa-2-.
gen AG
.
does
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– Press the locking lugs of theise
d bretaining pin -arrows- on both ara
nte
sides of the parking aidthcontrol
or unit - J446- together and pull eo
parking aid control unit
ss a - J446- -1- off the retaining pins.
u ra
c
ce
le
Installing:
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Installation is carried out in reverse order of removal.
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ility
ot p
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
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om
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300
AG.
Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
12.3.2 Removing and installing parking aid
control unit - J446- and park assist steer‐
ing control unit - J791- 05/2008 ►
The parking aid control unit - J446- is located above the fuse
holder -arrow- on the driver side.
– Switch off ignition and all electrical consumers and position
ignition key or start button in position 0 (pre-detent).
– Open and remove storage compartment under steering wheel.
– Open cover of fuse holder.
– Separate connector.
– Unclip control unit from holder.
Note
For reasons of clarity, the location of the control unit is shown with
a partly dismantled dash panel.
– Release spreader rivet, disconnect connectors and remove
control unit.
Installing:
Installation is carried out in reverse order of removal.
12.3.3 Parking aid control unit - J446- final con‐
trol diagnosis
The final control diagnosis can be used to check the following
components:
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agen
♦ Front parking aid warning buzzer - H22- Volksw
oes
not
gu
by ara
d
♦ Rear parking aid warning buzzer - H15-
orise nte
eo
th
u ra
♦ Parking aid warning lamp - K136-
ss a c
ce
le
un
– Connect vehicle diagnosis tester ⇒ page 409 .
pt
an
d
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– Select “Guided fault finding” mode in vehicle diagnosis tester .
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ility
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– Using “GoTo” button, select “Functions/component” and the
wit
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following menu options in succession:
h re
ole,
spec
♦ Body
urposes, in part or in wh
t to the co
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
rrectne
♦ Parking aid
♦ Parking aid functions
ss o
cial p
♦ Parking aid final control diagnosis
inform
mer
12.3.4 Coding parking aid control unit - J446-
atio
om
n
c
The parking aid control unit - J446- can be set to suit the config‐
i
or
n thi
e
uration in a particular vehicle by coding it accordingly.
t
sd
iva
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pr
– Connect vehicle diagnosis tester ⇒ page 409 .
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– Select “Guided fault finding” mode in vehicle diagnosis tester .
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– Using “GoTo” button, select “Functions/component” and the
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following menu options in succession:
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12. Parking aid 301
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gen AG does
Passat 2006 ➤ , Passat olks Variant 2006 ➤
wa not
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Electrical system
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♦ Body ss
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♦ General body repairs nl
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♦ 01 - On Board Diagnostic capable systems
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♦ Parking aid
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♦ Parking aid functions
hole
spec
♦ Coding parking aid
es, in part or in w
t to the co
12.3.5 Pin assignment of parking aid control
unit - J446-
rrectness of i
Refer to current flow diagram for pin assignment of parking aid
l purpos
control unit - J446- ⇒ Current flow diagrams, Electrical fault finding
and Fitting locations.
nf
ercia
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12.4 Front parking aid senders
rm
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om
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thi
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12.4.1 Removing and installing front parking
t
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aid senders
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Removal and installation of parking aid senders in the front bump‐ t. Cop py
er and radiator grille are performed in the same manner.
rig
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pyri by
Vo
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Removing:
lksw
cted agen
Prote AG.
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove radiator grille ⇒ General body repairs, exterior; Rep.
gr. 66 ; Radiator grille; Trim strips and trim; Assembly over‐
view - radiator grille for PDC in radiator grille) .
– Remove front turn signal ⇒ page 248 .
– Release and disconnect connector -3-.
– Press both locking lugs -2- on sender retainer outwards and
pull parking aid sender -1- back out of sender retainer.
Note
Ensure when removing the sender that the isolation ring (black
silicone ring) does not remain in sender retainer.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
Note
♦ Ensure when inserting the sender in the sender retainer that
the isolation ring (black silicone ring) is seated correctly on the
sender head.
♦ Both locking lugs of sender retainer must audibly engage
when installing the sender.
302 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
12.5 Rear parking aid senders
12.5.1 Removing and installing rear parking aid
senders (saloon)
Removing:
olkswagen AG
en AG. V
– Switch off ignition ksand
wag all electrical consumers
does
no and disengage
Vol
ignition keyedorb start button by moving to positiont g0ua(pre-detent).
y
ra
ris nte
– Remove au
thorear bumper cover ⇒ General body repairs, eexterior;
or
ac
Rep.ss gr. 63 ; Rear bumper; Removing and installing bumper
cover .
ce
e
nl
pt
du
an
itte
Removal and installation of parking aid senders in the rear bump‐
y li
erm
ab
er are performed in the same manner as for the front bumper
ility
ot p
⇒ page 302 .
wit
, is n
h re
Installing:
hole
spec
Install in the reverse order of removal. When doing this, note the
es, in part or in w
following:
t to the co
Note
rrectness of i
l purpos
♦ Ensure when inserting the sender in the sender retainer that
the isolation ring (black silicone ring) is seated correctly on the
sender head.
nf
ercia
orm
♦ Both locking lugs of sender retainer must audibly engage
m
atio
m
when installing the sender.
o
n in
or c
thi
te
sd
a
12.5.2 Removing and installing rear parking aid
iv
o
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rp
cu
senders (Variant)
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ng
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op
Removing:
C py
t. rig
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– Switch off ignition and all electrical consumers and disengage
cop Vo
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ignition key or start button by moving to position 0 (pre-detent).
cted agen
Prote AG.
– Remove rear bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Rear bumper (Variant); Removing and installing
bumper cover .
Removal and installation of parking aid senders in the rear bump‐
er are performed in the same manner as for the front bumper
⇒ page 302 .
Installing:
Install in the reverse order of removal. When doing this, note the
following:
Note
♦ Ensure when inserting the sender in the sender retainer that
the isolation ring (black silicone ring) is seated correctly on the
sender head.
♦ Both locking lugs of sender retainer must audibly engage
when installing the sender.
12. Parking aid 303
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
12.6 Parking aid warning buzzer
12.6.1 Removing and installing front parking
aid warning buzzer - H22-
The front parking aid warning buzzer - H22- is located under the
dash panel in the front left footwell and is secured on the console
for the relay carrier.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove cover under dash panel in driver footwell ⇒ General
body repairs, interior; Rep. gr. 68 ; Covers; Footwell; Remov‐
ing driver side .
– Release both spreader rivets -arrows-.
– Release and disconnect connector -1- and remove front park‐
ing aid warning buzzer - H22- -2- from vehicle.
Installing:
Installation is carried out in reverse order of removal.
Note
. Volkswage
Coding, basic setting and adaption are
lksw
anot
gen necessary
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ifnthe
AG dfront
oes
parking aid warning buzzer - H22-
by is renewed.
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12.6.2 Removing and installing rear parking aid ss
ce
le
un
warning buzzer - H15- (saloon)
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an
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ab
The rear parking aid warning buzzer - H15- is located on the right
ility
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under the rear shelf.
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is n
h re
Removing:
ole,
spec
urposes, in part or in wh
– Switch off ignition and all electrical consumers and disengage
t to the co
ignition key or start button by moving to position 0 (pre-detent).
– Remove rear shelf ⇒ General body repairs, interior; Rep. gr.
68 ; Pillars and side panel trim; Removing and installing rear
rrectne
shelf .
– Release and disconnect connector -2-.
ss o
cial p
– Release spreader rivets -arrows- and remove rear parking aid
inform
warning buzzer - H15- -1- from vehicle.
mer
atio
m
Installing:
o
n
c
i
or
Installation is carried out in reverse order of removal.
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Coding, basic setting and adaption are not necessary if the rear
gh ht
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parking aid warning buzzer - H15- is renewed. cop Vo
by lksw
cted agen
Prote AG.
304 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
12.6.3 Removing and installing rear parking aid
warning buzzer - H15- (Variant)
The rear parking aid warning buzzer - H15- is located behind the
rear right side panel trim near the seat belt mounting.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove right side trim panel in luggage compartment ⇒ Gen‐
eral body repairs, interior; Rep. gr. 68 ; Load, luggage com‐
partment trim .
– Release and disconnect connector -1-.
– Release spreader rivets -arrows- and remove rear parking aid
warning buzzer - H15- -2- from vehicle.
Installing:
Installation is carried out in reverse order of removal.
Note
Coding, basic setting and adaption are not necessary if the rear
AG. Volkswagen AG d
parking aid warning buzzer
lkswage-n H15- is renewed. oes
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12.7 ss
auParking aid button - E266- ra
c
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The parking aid button - E266- is located in the centre console
un
pt
an
d
next to the gearstick/gear selector lever.
itte
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rm
ab
12.7.1 Removing and installing parking aid but‐
pe
ility
ot
wit
ton - E266-
, is n
h re
hole
spec
– Removing and installing parking aid button - E266-
es, in part or in w
⇒ page 380
t to the co
12.8 Bonding sender retainer for parking aid
and park assist steering in cases of re‐
rrectness of i
pair
l purpos
If a new bumper cover is installed then the respective parking aid
nform
ercia
sender retainers must be bonded to the inside of the bumper cov‐
er at the respective locations as marked. Before bonding, the
m
sender retainers and the senders must be painted in the colour
com
tio
of the bumper. The following prerequisites must be adhered to
n in
r
te o
when painting the sender retainers and the senders to ensure the
thi
s
iva
function of the parking aid system is not adversely affected. The
do
r
rp
preparation of the bonding surfaces and the bonding process
um
fo
must be undertaken considering the following processes.
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ng
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Prote AG.
12. Parking aid 305
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
12.8.1 Painting sender retainers and senders
Painting sender retainer:
– Remove grease from sender bracket in area to be painted
-1- with isopropanol (isopropyl alcohol).
– Paint sender bracket in area to be painted -1- in colour of
bumper cover.
Note
♦ Dimension -A- for the painted area on the inside of the sender
retainer must not exceed 2.5 mm.
♦ Only paint inside of sender bracket in areas as shown. If these
instructions are not observed the installation may be difficult
and the function of the parking aid system may be affected.
Painting sender:
– Remove isolation ring (black silicone ring) from sender head.
– Degrease black sender head -1- in area to be painted -2- with
isopropanol (isopropyl alcohol).
– Paint sender in area to be painted -2- in colour of bumper cov‐
er.
Note
Dimension -B- for the painted area must not exceed 3 mm (+
maximum 2 mm).
– Fit isolation ring (black silicone ring) on sender head again
once paint has dried.
AG. Volkswagen AG d
agen oes
olksw not
12.8.2 Allocating sensor retainer to respective
V gu
d by ara
ise nte
r
location in bumper cover and radiator
aut
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ra
c
grille
ss
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le
un
pt
an
d
The sender retainers are available in different forms and must be
itte
y li
allocated to the respective location in the bumper cover or radiator
erm
ab
ility
grille. The sender retainers are marked on the inside with char‐
ot p
acters -arrow- to simplify the allocation. Note the position of the
wit
is n
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sender connector in the respective allocation.
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spec
urposes, in part or in wh
t to the co
rrectness o
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f inform
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306
agen
Prote AG.
Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Allocating sender retainer to location on inside of front bumper
cover and radiator grille: AG. Volkswagen
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Retainer letter: Volks ot g
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ed ran
A- left centre (in radiator grille)
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B- right centre (in radiator grille)
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C - right outer du
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D - left outer
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Allocating sender retainer to location on inside of rear bumper
t to the co
cover (saloon):
Retainer letter:
rrectness of i
A - left centre
l purpos
B - right centre
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C - right outer
orm
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D - left outer
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Allocating sender retainer to location on inside of rear bumper
t.
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cover (Variant): Cop py
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A - left centre
Prote AG.
B - right centre
C - right outer
D - left outer
12.8.3 Bonding sender bracket in bumper cov‐
er
The bonding process for the sender retainers in the front and rear
bumper covers is performed in the same manner. The bonding
area on the inside of the bumper cover is marked as a field around
the punched hole to assist in aligning the sender retainer during
the bonding process. Ensure that the material temperature of the
bumper cover and the sender retainer lies between 15 °C and 25
°C.
12. Parking aid 307
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Clean the marked bonding areas -1- on the inside of the bump‐
er cover thoroughly with isopropanol (isopropyl alcohol).
– Apply adhesion promoter “Scotchmount 4298” evenly to
marked bonding area -1-
– Allow adhesion promoter to flash-off for approx. 5 minutes.
– Note correct position for bonding sender bracket
⇒ page 306 .
– Peel both protective foils off bonding surface of sender bracket
-2- until a grey surface appears.
– Align sender retainer -2- in marked bonding area -1- so that a
uniform edge of approx. 3 mm is created.
Note
Ensure that the cut-out for the sender connector in the sender
bracket is pointing in the correct direction as shown in the re‐
spective allocation. The sender wiring is too short if the sender
bracket is fitted incorrectly.
– Press sender bracket -2- onto bumper cover for approx. 10
seconds using a high pressure.
Note
The pressure and the period are critical for the bonding proper‐
ties! swa
gen AG
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12.8.4 Bonding sender retainer in radiator grille tho eo
au ra
ss c
ce
Ensure when bonding the sender retainer in the radiator grille that
e
nl
pt
du
the sender retainer is aligned centrally in the punched hole in the
an
itte
y li
radiator grille as the sender retainer does not have a shoulder. If
erm
ab
the sender retainer is not aligned exactly centrally in the punched
ility
ot p
hole in the radiator grille the isolation ring (black silicone ring) will
wit
, is n
be under pressure from the chrome sender ring, once installed.
h re
hole
This may adversely affect the function of the parking aid system.
spec
Ensure the material temperature of the radiator grille and the
es, in part or in w
sender retainer lies between 15 °C and 25 °C.
t to the co
– Clean the bonding areas on the inside of the radiator grille
thoroughly with isopropanol (isopropyl alcohol).
rrectness of i
– Apply adhesion promoter “Scotchmount 4298” evenly to bond‐
l purpos
ing area around punched hole.
– Allow adhesion promoter to flash-off for approx. 5 minutes.
nf
ercia
or
– Note correct position for bonding sender bracket
m
m
atio
m
⇒ page 306 .
o
n in
or c
– Insert chrome sender into sensor retainer until both locking
thi
te
sd
devices audibly engage.
iva
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cu
o
– Peel both protective foils off bonding surface of sender retainer
m
f
en
ng
t.
until a grey surface appears Cop
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– Align chrome sender head exactly centrally in punched hole gh ht
yri by
in radiator grille. cop Vo
by lksw
cted agen
Prote AG.
308 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
If the sender head is not aligned exactly centrally in the punched
hole in the radiator grille, the isolation ring (black silicone ring) will
be under pressure from the chrome sender ring, once installed,
which may adversely affect the function of the parking aid system.
– Press sender retainer onto radiator grille for approx. 10 sec‐
onds using a high pressure.
Note
The pressure and the period are critical for the bonding proper‐
ties!
n AG. Volkswagen AG do
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byV ua
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ss
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itte
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erm
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ility
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, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
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at
om
ion
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in t
or
his
ate
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12. Parking aid 309
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
13 Park assist steering (PAS)
13.1 General description
Note
♦ When handling complaints, it is essential to understand the
function and operation of the park assist steering.
♦ Additional information ⇒ Owner's manual wage
n AG. Volkswagen AG do
es n
olks ot g
byV ua
d
The park assist steering supports the driver when reversing into o
ir se
ran
tee
a parallel parking space on the driver or passenger side. When
auth or
ac
the park assist steering is activated and the vehicle drives
ss by at
ce
a speed of less than 35 km/h, the side of the road is measured by
e
nl
pt
du
ultrasonic sensors searching for a suitable parking space. Once
an
itte
y li
a parking space has been reliably detected, the park assist steer‐
erm
ab
ing requests the driver to continue passing by the parking space
ility
ot p
until the vehicle is in a position from which rapid parking is pos‐
wit
, is n
sible. When reverse gear is engaged, the park assist steering
h re
hole
undertakes lateral guidance of the vehicle by actuating the EPS
spec
(electronic power steering) and steers the vehicle into the parking
es, in part or in w
space in one movement along a calculated, nominal path. The
t to the co
driver maintains operation of the pedal cluster (accelerator,
clutch, brake) and longitudinal vehicle guidance, and therefore
determines the parking speed. During the parking process, the
rrectness of i
park assist steering sensors are used together with the parking
l purpos
aid senders to monitor proximity.
The following conditions lead to abortion of the parking process
nf
ercia
with the park assist steering:
orm
m
♦ The park assist steering is switched off via the park assist
atio
m
steering button - E581- .
o
n in
or c
thi
e
♦ Ignition is switched off
t
sd
iva
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rp
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♦ Parking speed too high (>7 km/h)
o
m
f
en
ng
t.
yi
♦ Steering intervention by driver during parking process
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♦ Disengagement of reverse gear
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♦ Vehicle standstill time limit exceeded (approx. 30 s)
cted agen
Prote AG.
♦ ESP switched off or ESP intervention
♦ TCS intervention
♦ Trailer attached to vehicle coupling
♦ Front parking aid (PDC) is switched on.
♦ Sensors detect a status which endangers secure determina‐
tion of the vehicle position.
♦ System malfunction
310 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
AG. Volkswagen AG d Electrical system - Edition 10.2013
agen oes
olksw not
yV gu
db ara
ise nte
WARNING tho r eo
au ra
ss c
♦ Responsibility during parking is borne by the driver.
ce
le
un
pt
an
d
♦ The park assist steering cannot replace the driver's atten‐
itte
y li
tiveness. rm
ab
pe
ility
ot
♦ The sensors have blind spots, in which persons and ob‐
wit
, is n
jects can not be registered.
h re
hole
spec
♦ Pay particular attention to small children and animals, as
es, in part or in w
these are not always detected by the sensors.
t to the co
The park assist steering consists of:
rrectness of i
♦ Park assist steering control unit - J791-
l purpos
♦ Park assist steering button - E581-
nform
ercia
♦ Front left sender for park assist steering on left side of vehicle
- G568-
m
a
com
tion in
♦ Front left parking aid sender - G255-
r
te o
thi
s
iva
♦ Front centre left parking aid sender - G254-
do
r
rp
cum
fo
♦ Front centre right parking aid sender - G253-
en
ng
t.
yi Co
op
♦ Front right parking aid sender - G252- C py
t. rig
gh ht
yri
♦ Front right sender for park assist steering on right side of ve‐
p by
co Vo
by lksw
hicle - G569- Prote
cted AG.
agen
♦ Front parking aid warning buzzer - H22-
Fault detection and fault display:
The park assist steering features self-diagnosis to facilitate fault
finding.
For fault finding, use vehicle diagnosis, testing and information
system in “Guided fault finding” mode.
To check the park assist steering as a whole, perform final control
diagnosis.
13.2 Assembly overview of park assist steering
13. Park assist steering (PAS) 311
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Front left sender for park
assist steering on left side of
vehicle - G568-
❑ In front bumper cover
❑ Removing and installing
⇒ page 314
❑ Checking ⇒ page 316
❑ Renew sender and
sender retainer in the
event of repair
⇒ page 305 .
2 - Front left parking aid sender
- G255-
❑ In front bumper cover n AG. Volkswagen AG do
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❑ Removing and installing y Volks ot g
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⇒ page 314 ised b ran
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❑ Checking ⇒ page aut316
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❑ Renew sender and
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sender retainer in the
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event of repair
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⇒ page 305 .
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3 - Front centre left parking aid
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sender - G254-
h re
hole
spec
❑ In radiator grille
es, in part or in w
❑ Removing and installing
t to the co
⇒ page 314
❑ Checking ⇒ page 316
rrectness of i
❑ Renew sender and
sender retainer in the
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event of repair
⇒ page 305 .
nform
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4 - Front centre right parking
m
aid sender - G253-
a
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tion in
❑ In radiator grille
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❑ Removing and installing ⇒ page 314
s
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❑ Checking ⇒ page 316
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❑ Renew sender and sender retainer in the event of repair ⇒ page 305 .
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5 - Front right parking aid sender - G252-
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❑ In front bumper cover
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❑ Removing and installing ⇒ page 314
AG.
❑ Checking ⇒ page 316
❑ Renew sender and sender retainer in the event of repair ⇒ page 305 .
6 - Front right sender for park assist steering on right side of vehicle - G569-
❑ In front bumper cover
❑ Removing and installing ⇒ page 314
❑ Checking ⇒ page 316
❑ Renew sender and sender retainer in the event of repair ⇒ page 305 .
7 - Front parking aid warning buzzer - H22-
❑ In driver side footwell, on left side of dash panel behind relay carrier
❑ Removing and installing ⇒ page 316
❑ Adjusting volume ⇒ page 317
❑ Adjusting pitch ⇒ page 317
312 Rep. gr.94 - Lights, bulbs, switches - exterior
n AG. Volkswagen AG do
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or Electrical system - Edition 10.2013
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8 - Front parking aid button - E266-
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❑ In centre console storage compartment in front of gearshift lever.
d
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❑ Removing and installing ⇒ page 380
ility
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9 - Park assist steering button - E581-
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❑ In centre console storage compartment in front of gearshift lever.
ole,
spec
urposes, in part or in wh
❑ Removing and installing ⇒ page 316
t to the co
❑ Checking ⇒ page 316
10 - Park assist steering control unit - J791-
rrectne
❑ Driver footwell above the fuse holder
❑ Removing and installing ⇒ page 301
ss
❑ Coding ⇒ page 313
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❑ Securing bolt specified torque: 5 Nm
form
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13.3 Park assist steering control unit - J791-
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The park assist steering control unit - J791- is located in the driver
um
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fo
footwell above the fuse holder. In vehicles with front parking aid
en
ng
t.
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or Park Assist, the parking aid functions are simultaneously con‐
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13.3.1 Coding park assist steering control unit
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- J791-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Park assist steering (PAS)
♦ Park assist steering functions
♦ Coding park assist steering.
13.4 Front parking aid sender and park assist
steering sender
The front parking aid sender and the park assist steering sender
are installed in the front bumper cover. The two park assist steer‐
ing senders are mounted at the outermost, lateral positions of the
bumper cover, and are used to measure proximity during the
parking process, together with the parking aid senders.
Note
If a new front bumper cover or a new protective radiator grille is
installed, the sender retainers must be bonded into the bumper
cover or protective radiator grille under consideration of defined
process steps ⇒ page 305 .
13. Park assist steering (PAS) 313
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
13.4.1 Removing and installing front parking
aid sender and park assist steering
sender
The following six senders are located in the front bumper cover:
♦ Front left sender for park assist steering on left side of vehicle
- G568-
♦ Front left parking aid sender - G255-
♦ Front centre left parking aid sender - G254-
♦ Front centre right parking aid sender - G253-
♦ Front right parking aid sender - G252-
♦ Front right sender for park assist steering on right side of ve‐
hicle - G569-
Note
Removal and installation of the front parking aid senders and the
park assist steering senders is carried out in the same way and
is described as follows for just one sender.
Removing:
– Switch off ignition and all electrical consumers and remove
ignition key.
Caution
The order for removing the senders must be adhered to under
all circumstances.
The sender may otherwise be damaged. Fractures may occur
if too much pressure is applied to the sender, and this may
cause the sender to fail. agen
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First remove the senders from the brackets and then discon‐ ed by ara
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is
nect the sender's connector. hor eo
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– Remove front bumper cover ⇒ General body repairs, exterior;
an
d
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Rep. gr. 63 ; Front bumper .
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– Release locking lugs -arrows- on sender retainer and pull
ot
sender -1- with connector still joined out of bumper cover.
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Note
t to the co
♦ When removing the sender, make sure that the isolation ring
(black silicone ring) on the sender head does not remain in the
rrectness of i
bracket or become lost.
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♦ Expanding the isolation ring must be avoided under all cir‐
cumstances.
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Rep. gr.94 - Lights, bulbs, switches - exterior
agen
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Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release and disconnect connector -2- and remove sender
-1-.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
Caution
Function problems could occur if an incorrect or damaged iso‐
lation ring is used.
Expanding the isolation ring must be avoided under all circum‐
stances.
Renew damaged isolation rings and always ensure that the
correct isolation ring is fitted.
Note
As the front parking aid sender and the park assist steering send‐
ers have sender heads of different lengths, isolation rings of
different heights are also installed.n AG. Volkswagen A
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– Check whether hthe
oris correct isolation ring is installed on the ntee
sender head. aut or
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Type of sender Isolation ring height dimen‐
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Front parking aid senders 5.7 mm
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Park assist steering senders 9.05 mm
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– If necessary, renew the sender's isolation ring -1-.
spec
es, in part or in w
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Note
rrectness of i
♦ When mounting the sender, make sure that the isolation ring
is correctly mounted on the sender head and does not ride or
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roll up on insertion into the sender retainer.
♦ Both locking lugs of sender retainer must audibly engage
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when installing the sender.
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– After installing the sender, check that the sender is correctly
thi
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seated in the bracket. Visible on the outer side of the bumper,
sd
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dimension -a- of the ring gap between the sender head and
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bumper cover must be even all around.
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13. Park assist steering (PAS) 315
AG. Volkswagen AG d
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Passat 2006 ➤ , Passat Variant by
2006 ➤
Vol not
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Electrical system - Edition o10.2013
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13.4.2 Checking front parking aid sender and
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park assist steering senders
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– Connect vehicle diagnosis tester ⇒ page 409 .
pe
ility
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wit
– Select “Guided fault finding” mode in vehicle diagnosis tester .
, is n
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hole
– Using “GoTo” button, select “Functions/component” and the
spec
following menu options in succession:
es, in part or in w
t to the co
♦ Body
♦ General body repairs
rrectness of i
♦ 01 - On Board Diagnostic capable systems
l purpos
♦ Park assist steering (PAS)
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♦ Electrical components
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a
♦ Parking aid sender, park assist steering sender
com
tion in
13.5 Park assist steering button - E581-
r
te o
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The park assist steering button is located in the centre console
rp
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storage compartment in front of the gear lever. It contains the
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ng
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warning light for park assist steering - K241- and cannot be dis‐
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assembled any further. t. C rig
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13.5.1 Removing and installing park assist
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steering button - E581-
Removal and installation of the park assist steering button - E581-
is carried out in the same way as for all buttons in the centre
console trim and are described in chapter ⇒ page 380 .
13.5.2 Checking park assist steering button -
E581-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Park assist steering (PAS)
♦ Electrical components
♦ Park assist steering button
13.6 Front parking aid warning buzzer - H22-
The front parking aid warning buzzer - H22- is located in the driver
side footwell, behind the left dash panel relay carrier.
13.6.1 Removing and installing front parking
aid warning buzzer - H22-
Removing:
– Switch off ignition and all electrical consumers and remove
ignition key.
– Remove left dash panel relay carrier ⇒ page 304 .
316 Rep. gr.94 - Lights, bulbs, switches - exterior
AG. Volkswagen AG d
agen oes
olksw not
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d b ara
orise Passat 2006
nte ➤ , Passat Variant 2006 ➤
eo
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s aut
Electricalr a system - Edition 10.2013
c
s
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nl
– Pull out pins of both expansion rivets -arrows- and remove
pt
du
an
front parking aid warning buzzer - H22- -1- under considera‐
itte
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erm
tion of connected line lengths.
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ility
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hole
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es, in part or in w
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– Release and disconnect connector -arrow- and remove front
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parking aid warning buzzer - H22- -1- from vehicle.
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Installing:
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Installation is carried out in reverse order of removal.
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13.6.2 Adjusting volume of front parking aid
warning buzzer - H22-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Park assist steering (PAS)
♦ Park assist steering functions
♦ Adjusting volume of front parking aid warning buzzer.
13.6.3 Adjusting pitch of front parking aid warn‐
ing buzzer - H22-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Park assist steering (PAS)
♦ Park assist steering functions
♦ Adjusting pitch of front parking aid warning buzzer.
13. Park assist steering (PAS) 317
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
13.7 Rear parking aid warning buzzer - H15-
(vehicles with park assist steering)
In vehicles with front parking aid or park assist steering, the park‐
ing aid functions are controlled by the park assist steering control
unit - J791- . Due to this reason, adaptations to the rear parking
aid warning buzzer - H15- in vehicles with front parking aid or park
assist steering are carried out via the park assist steering control
unit - J791- . wage
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13.7.1 Removing and installing rear parking aid ris
ed by ara
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ho
warning buzzers - H15- (vehicles with t eo
au ra
c
park assist steering)
s
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e
nl
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an
itte
Removal and installation of rear parking aid warning buzzer -
y li
erm
ab
H15- , saloon ⇒ page 304 .
ility
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Removal and installation of rear parking aid warning buzzer -
wit
, is n
h re
H15- , Variant ⇒ page 305 .
hole
spec
13.7.2 Adjusting volume of rear parking aid
es, in part or in w
t to the co
warning buzzer - H15-
– Connect vehicle diagnosis tester ⇒ page 409 .
rrectness of i
– Select “Guided fault finding” mode in vehicle diagnosis tester .
l purpos
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
nform
ercia
♦ Body
m
at
om
io
♦ General body repairs
n
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in t
or
his
e
♦ 01 - On Board Diagnostic capable systems
at
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♦ Park assist steering (PAS)
um
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♦ Park assist steering functions
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♦ Adjusting volume of rear parking aid warning buzzer.
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13.7.3 Adjusting pitch of rear parking aid warn‐
agen
Prote AG.
ing buzzer - H15-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Park assist steering (PAS)
♦ Park assist steering functions
♦ Adjusting pitch of rear parking aid warning buzzer.
318 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14 Entry and start authorisation
Caution
To disconnect and reconnect the battery, the procedure de‐
scribed in the workshop manual should be strictly adhered to
⇒ page 4 . AG. Volkswagen AG d
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Additional information:
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⇒ Operating manual
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⇒ Self-study programme No. 339 ; The Passat 2006
h re
hole
spec
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
es, in part or in w
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t to the co
⇒ Self-study programme No. 356 ; The Passat Variant 2006
rrectness of i
⇒ Self-study programme No. 273 ; The Phaeton - Convenience
and Safety Electronics
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⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
tions
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Fault detection and fault display:
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The access and start authorisation system is equipped with self-
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diagnosis which makes fault finding easier.
thi
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All faults concerning the entry and start authorisation system are
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output via the convenience system central control unit - J393- .
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For fault finding, use the systems described in chapter “Vehicle . Cop py
diagnosis, testing and information system” in “Guided Fault Find‐
ht rig
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ing” mode ⇒ page 409 . copy Vo
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14.1 General description
AG.
KESSY (Keyless Entry Start Stop System) controls keyless un‐
locking, locking and starting of the vehicle.
Opening:
The ID sender in the ignition key must be within the detection
range of a locking point (approx. 1.5 metres). The proximity sen‐
sor on the inside of the door handle is activated when the door
handle is touched. The ID sender in the ignition key is read and
the door is immediately unlocked on valid identification. Pulling
the door handle will open the door.
Starting:
The ID sender in the ignition key must be located in the interior of
the vehicle. The ID sender in the ignition key is read when the
start button is pushed into the second detent of the electronic ig‐
nition lock; steering release and start release are authorised in
the event of valid identification.
Starting the engine with the start button in the electronic ignition
lock is only possible when a valid ID sender is somewhere in the
vehicle interior.
Locking:
The ID sender in the ignition key must be within the detection
range of a locking point (approx. 1.5 metres). The locking sensor
14. Entry and start authorisation 319
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
is activated when the locking sensor on the outside of the door
handle is touched. The ID sender in the ignition key is read and
the vehicle is locked in the event of valid identification.
Ignition key:
The ignition key is designed without a key bit, as, for the first time,
the vehicle is started via a pushing motion not with a turning mo‐
tion. In vehicles equipped with Kessy, the switching processes in
the ignition lock are carried out with a start button. This start button
remains in the ignition lock and only functions together with a valid
ID sender in the radio remote control ignition wage
key.
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terminal voltages (term. S, term. 15) and yV
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switched on by pushing the start ibuttoned
b in the electronic ignition ran
rs
lock - D9- . The following switch uthpositions are possible via pushing
o tee
or
the start button: ss
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♦ P0 - off (pre-detent)
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♦ P1 - S contact on
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♦ P2 - terminal 15 on
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♦ P3 - terminal 15 drive (after the starting process, the ignition
hole
key automatically springs back to this position)
spec
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t to the co
♦ P4 - terminal 50 on
All functions concerning the entry and start authorisation are con‐
trolled via the convenience system central control unit - J393-
rrectness of i
⇒ page 430 .
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14.2 Emergency starting when communica‐
tion between ID sender and control unit
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is defective
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In the case of defective communication between the ID sender in
or c
the start button and the convenience system central control unit
thi
te
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- J393- (e.g. dead battery in the start button), the engine can be
iv
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started using the radio remote control ignition key.
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– Remove start button from electronic ignition lock.
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– For this, release the locking pin -1- by pulling the slide
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-arrow- on the underside to rear and pull the start button -2-
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out of the electronic ignition lock.
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– Insert the radio remote control ignition key into the electronic
ignition lock.
The ID sender in the ignition key is identified by the transponder
in the electronic ignition lock, and steering column release and
start release are issued.
The start procedure is performed in the same way as with the start
button.
Note
Ensure that the locking pin -1- points up if the start button is re‐
inserted into the electronic ignition lock. Otherwise the locking pin
will not engage in the ignition lock.
14.3 Electronic ignition lock - D9-
The ignition lock of the Passat 2006 is now known as the elec‐
tronic ignition lock - D9- .
All faults concerning the electronic ignition lock - D9- are output
via the convenience system central control unit - J393- .
320 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
The electronic ignition lock - D9- is a single component and can
be renewed only as a complete unit.
The electric ignition lock - D9- includes the following components
(depending on optional equipment): gen AG
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♦ Immobiliser reader unit - D1-
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♦ Button illumination bulb
ut - L76-
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♦ Ignition key withdrawal lock solenoid - N376- (vehicles with
ce
le
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automatic gearbox only)
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14.3.1 Removing and installing electronic igni‐
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tion lock - D9-
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– Removing and installing electronic ignition lock - D9-
hole
spec
⇒ page 391 .
es, in part or in w
t to the co
14.4 Convenience system central control unit
- J393-
rrectness of i
The convenience system central control unit - J393- is located
l purpos
behind the glove compartment on the front passenger side.
All functions concerning the entry and start authorisation are con‐
nform
ercia
trolled via the convenience system central control unit - J393-
⇒ page 430 .
m
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com
tion in
14.4.1 Removing and installing convenience
r
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thi
system central control unit - J393-
s
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cum
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After renewing the convenience system central control unit - en
ng
t.
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J393- , the “entry and start authorisation” system must be adap‐
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Note
AG.
♦ The procedure must always be carried out for reading the co‐
des stored in the “convenience system central control unit” if
the convenience system central control unit - J393- is to be
renewed ⇒ page 434 .
♦ After renewing the convenience system central control unit -
J393- , the convenience system central control unit's other
functions, such as “immobiliser”, “anti-theft alarm”, “entry and
start authorisation”, “tyre pressure monitor” and the central
locking system keys must also be adapted depending on
equipment.
♦ Start by adapting the immobiliser ( ⇒ page 390 ) and continue,
in any sequence, with the further functions of the convenience
system central control unit - J393- .
Removing and installing convenience system central control unit
- J393- ⇒ page 432 .
14.5 Entry and start authorisation aerials and
sensors
14.5.1 Assembly overview - entry and start au‐
thorisation aerials and sensors
The illustration shows the fitting locations in the Passat saloon.
The fitting locations in the Passat Variant are identical. Item
⇒ Item 4 (page 322) is not fitted in the Variant.
14. Entry and start authorisation 321
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Convenience system cen‐
tral control unit - J393-
❑ Fitting location: behind
glove compartment on
front passenger side
❑ Removing and installing
⇒ page 432
❑ Renewing and/or cod‐
ing convenience system
central control unit -
J393- ⇒ page 434
2 - Front passenger side door
exterior handle
The following components are
integrated into the front pas‐
senger side door exterior han‐
dle:
♦ Front passenger door exte‐
rior handle touch sensor -
G416-
♦ Front passenger side aerial
for entry and start authori‐
sation - R135-
Removing and installing front
passenger side door exterior
handle ⇒ page 324 .
❑ Checking front passen‐
ger side aerial for entry
and start authorisation -
R135- ⇒ page 331
3 - Rear right door exterior han‐
dle
The following components are agen
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oes
integrated into the rear right olksw not
yV gu
door exterior handle: ed b ara
nte
is
♦ Approach sensor hor eo
aut ra
c
♦ Locking sensor ss
ce
e
nl
❑ Removing and installing rear right door exterior handle ⇒ page 325
pt
du
an
itte
y li
❑ Checking rear right door exterior door handle touch sensor - G418- ⇒ page 333 .
erm
ab
ility
ot p
4 - Entry and start authorisation aerial 3 in interior - R154-
wit
, is n
h re
hole
Note
spec
es, in part or in w
t to the co
Entry and start authorisation aerial 3
in interior - R154- is only installed in
the Passat saloon (not installed in
Passat Variant).
rrectness of i
l purpos
❑ Location in saloon: under rear shelf
❑ Removing and installing ⇒ page 328
nf
ercia
❑ Checking entry and start authorisation aerial 3 in interior - R154- ⇒ page 332
orm
m
atio
5 - Rear bumper aerial for entry and start authorisation - R136-
om
n in
c
❑ Fitting location: behind rear bumper cover
or
thi
te
❑ Removing and installing ⇒ page 325
sd
iva
o
r
rp
cu
❑ Checking rear bumper aerial for entry and start authorisation - R136- ⇒ page 331
o
m
f
en
ng
t.
yi
6 - Luggage compartment aerial for entry and start authorisation - R137-
Co
Cop py
t. rig
❑ Fitting location: central in luggage compartment before the spare wheel recess opyri
gh by
Vo
ht
by c lksw
cted agen
Prote
322
AG.
Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
❑ Removing and installing ⇒ page 329
❑ Checking luggage compartment aerial for entry and start authorisation - R137- ⇒ page 331
7 - Rear left door exterior handle AG. Volkswagen AG d
agen oes
olksw not
yV gu
The following components are integrated into the rearseleft door exterior handle:
d b ara
nte
♦ Approach sensor hori
eo
aut ra
c
♦ Locking sensor ss
ce
e
nl
❑ Removing and installing rear left door exterior handle ⇒ page 324
pt
du
an
itte
y li
❑ Checking rear left door exterior door handle touch sensor - G417- ⇒ page 333
erm
ab
ility
ot p
8 - Driver side door exterior handle
wit
, is n
h re
The following components are integrated into the driver side door exterior handle:
♦ Driver door exterior handle touch sensor - G415- hole
spec
es, in part or in w
t to the co
♦ Driver side aerial for entry and start authorisation - R134-
❑ Removing and installing driver side door exterior handle ⇒ page 323
❑ Checking driver door exterior handle touch sensor - G415- ⇒ page 332
rrectness of i
❑ Checking driver side aerial for entry and start authorisation - R134- ⇒ page 330
l purpos
9 - Interior aerial 2 for entry and start authorisation - R139-
❑ Fitting location: on rear section of centre console before the kick plate of the rear bench seat
nf
ercia
or
❑ Removing and installing ⇒ page 327
m
m
atio
m
❑ Checking entry and start authorisation aerial 2 in interior - R139- ⇒ page 332
o
n in
or c
thi
10 - Interior aerial 1 for entry and start authorisation - R138-
te
sd
iva
o
❑ Fitting location: between the front seats on the centre tunnel
r
rp
cu
o
m
f
❑ Removing and installing ⇒ page 326
en
ng
t.
yi Co
op
❑ Checking entry and start authorisation aerial 1 in interior - R138- ⇒ page 331 C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
14.5.2 Removing and installing driver side door
exterior handle
The following components are integrated into the driver side door
exterior handle:
♦ Driver door exterior handle touch sensor - G415-
♦ Driver side aerial for entry and start authorisation - R134-
Note
♦ In the event of a fault, the complete door exterior handle must
always be replaced.
♦ Coding, basic setting and adaption are not necessary if the
door exterior handle is replaced. Clear the fault entry created
in the fault memory via “Guided fault finding” with vehicle di‐
agnosis tester ⇒ page 330 or ⇒ page 332 .
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove front left exterior door handle ⇒ General body re‐
pairs, exterior; Rep. gr. 57 ; Assembly overview - door handle
and lock .
Installing:
Installation is carried out in reverse order of removal.
14. Entry and start authorisation 323
Passat 2006 ➤ , Passat Variant 2006 A➤
G. Volkswagen AG d
agen oes
Electrical system - Edition 10.2013
Volksw not
g y ua
db ran
rise tee
14.5.3 Removing and installing front passenger s au
tho or
ac
side door exterior handle s
ce
e
nl
pt
du
an
The following components are integrated into the front passenger
itte
y li
side door exterior handle: erm
ab
ility
ot p
♦ Front passenger door exterior handle touch sensor - G416-
wit
, is n
h re
♦ Front passenger side aerial for entry and start authorisation -
hole
spec
R135-
es, in part or in w
t to the co
Note
rrectness of i
♦ In the event of a fault, the complete door exterior handle must
l purpos
always be replaced.
♦ Coding, basic setting and adaption are not necessary if the
nform
ercia
door exterior handle is replaced. Clear the fault entry created
in the fault memory via “Guided fault finding” with vehicle di‐
m
at
om
agnosis tester ⇒ page 331 or ⇒ page 333
ion
c
in t
or
his
e
Removing:
at
do
priv
cum
or
– Switch off ignition and all electrical consumers and disengage
f
en
g
ignition key or start button by moving to position 0 (pre-detent).
n
t.
yi Co
Cop py
– Remove front right exterior door handle ⇒ General body re‐
t. rig
gh ht
yri
pairs, exterior; Rep. gr. 57 ; Assembly overview - door handle
p by
co Vo
by lksw
and lock . Prote
cted AG.
agen
Installing:
Installation is carried out in reverse order of removal.
14.5.4 Removing and installing rear left door
exterior handle
The following components are integrated into the rear left door
exterior handle:
♦ Driver side aerial for entry and start authorisation - R134-
Note
♦ In the event of a fault, the complete door exterior handle must
always be replaced.
♦ Coding, basic setting and adaption are not necessary if the
door exterior handle is replaced. Clear the fault entry created
in the fault memory via “Guided fault finding” with vehicle di‐
agnosis tester ⇒ page 330 .
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove rear left exterior door handle ⇒ General body repairs,
exterior; Rep. gr. 58 ; Assembly overview - door handle and
lock .
Installing:
Installation is carried out in reverse order of removal.
324 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
14.5.5 Removing and installing rear right door
exterior handle
The following components are integrated into the rear right door
exterior handle:
♦ Front passenger side aerial for entry and start authorisation -
R135-
AG. Volkswagen AG d
agen oes
Note Volksw not
gu
by ara
d
rise nte
♦ In the event of a fault,
utho the complete door exterior handle must eo
ra
always be replaced.
ss a c
ce
e
♦ Coding, basic setting and adaption are not necessary if the
nl
pt
du
an
door exterior handle is replaced. Clear the fault entry created
itte
y li
in the fault memory via “Guided fault finding” with vehicle di‐
erm
ab
ility
agnosis tester ⇒ page 331 .
ot p
wit
, is n
h re
Removing:
hole
spec
es, in part or in w
– Switch off ignition and all electrical consumers and disengage
t to the co
ignition key or start button by moving to position 0 (pre-detent).
– Remove rear right exterior door handle ⇒ General body re‐
rrectness of i
pairs, exterior; Rep. gr. 58 ; Assembly overview - door handle
and lock .
l purpos
Installing:
nform
ercia
Installation is carried out in reverse order of removal.
m
14.5.6 Removing and installing rear bumper at
om
ion
c
aerial for entry and start authorisation -
in t
or
his
te
R136-
a
do
priv
cum
or
The rear bumper aerial for entry and start authorisation - R136-
f
en
ng
t.
yi
is located behind the rear bumper cover.
Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
Note Prote
cted AG.
agen
Coding, basic setting and adaption are not necessary if the rear
bumper aerial for entry and start authorisation - R136- is replaced.
Clear the fault entry created in the fault memory via “Guided fault
finding” with vehicle diagnosis tester ⇒ page 331 .
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove rear bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Rear bumper cover .
14. Entry and start authorisation 325
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip rear bumper aerial for entry and start authorisation -
R136- -1- from lower section of bumper cover, taking connec‐
ted wiring length into consideration.
– Release and disconnect connector -2- and remove rear bump‐
er aerial for entry and start authorisation - R136- -1- from
vehicle.
Installing:
Install in the reverse order of removal. When doing this, note the
following:
– Reconnect connector -2- to rear bumper aerial for entry and
start authorisation - R136- -1-, ensure it engages.
– First insert rear bumper aerial for entry and start authorisation
- R136- -1- into mounting in lower section of bumper cover,
then push it into it's final position until it engages.
14.5.7 Removing and installing interior aerial 1
for entry and start authorisation - R138-
The interior aerial 1 for entry and start authorisation - R138- is
located between the front seats under the front section of the
centre console. agen
AG. Volkswagen AG d
oes
olksw not
y V gu
d b ara
rise nte
Note utho eo
ra
s a c
s
Further coding, basic setting and adaption are not necessary if
ce
e
nl
pt
du
the interior aerial 1 for entry and start authorisation - R138- is
an
itte
y li
replaced. Clear the fault entry created in the fault memory via
erm
ab
“Guided fault finding” with vehicle diagnosis tester ⇒ page 331 .
ility
ot p
wit
, is n
h re
Removing:
hole
spec
es, in part or in w
t to the co
Note
The alignment and exact positioning of the aerials is essential for
rrectness of i
their function. Mark the exact position and alignment of the aerial
to the interior before removing the aerial. Align and secure in
l purpos
original position when installing. The thickness of the adhesive
pad on the aerials is a part of its functionality. Do not use a com‐
nf
ercia
mercial type adhesive to restick if the adhesive bonding of an
or
aerial is insecure. Install a new aerial with new adhesive pad in
m
m
atio
this case. Non observance will cause the KESSY system to mal‐
om
n in
function.
or c
thi
te
sd
iva
– Switch off ignition and all electrical consumers and disengage
o
r
rp
cu
ignition key or start button by moving to position 0 (pre-detent).
o
m
f
en
ng
t.
yi Co
– Remove centre console ⇒ General body repairs, interior; Rep. Cop py
t. rig
gr. 68 ; Removing and installing base version of centre con‐ yri
gh by
ht
sole . cop Vo
by lksw
cted agen
Prote AG.
326 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
The vehicle carpet is not shown in the figure for reasons of clarity.
– Release and disconnect connector -2- and release the adhe‐
sive bonding of the interior aerial 1 for entry and start author‐
isation - R138- -1-.
– Remove the interior aerial 1 for entry and start authorisation -
R138- -1- from the vehicle.
Installing:
Install in the reverse order of removal. When doing this, note the
following: gen AG
. Volkswagen AG
d a oes
lksw not
– Insert connector -2- into interior aerial 1dfor
by entry and start au‐
Vo gu
ara
thorisation - R138- -1- until it engages.
or
ise nte
h eo
ut ra
– Align and bond interior aerial 1 for
ss entry and start authorisation
a c
- R138- in position, marked before removal, on centre console.
ce
e
nl
pt
du
an
itte
y li
14.5.8 Removing and installing interior aerial 2
erm
ab
ility
ot p
for entry and start authorisation - R139-
wit
, is n
h re
The interior aerial 2 for entry and start authorisation - R139- is
hole
spec
located on the rear section of the centre console, before the kick
es, in part or in w
plate for the rear bench seat.
t to the co
Note
rrectness of i
l purpos
Further coding, basic setting and adaption are not necessary if
the interior aerial 2 for entry and start authorisation - R139- is
replaced. Clear the fault entry created in the fault memory via
nform
ercia
“Guided fault finding” with vehicle diagnosis tester ⇒ page 332 .
m
at
om
ion
Removing:
c
in t
or
his
ate
do
priv
Note
um
for
en
ng
t.
yi Co
op
The alignment and exact positioning of the aerials is essential for C py
ht. rig
their function. Mark the exact position and alignment of the aerial rig ht
py by
to the interior before removing the aerial. Align and secure in
co Vo
by lksw
original position when installing. The thickness of the adhesive
cted agen
Prote AG.
pad on the aerials is a part of its functionality. Do not use a com‐
mercial type adhesive to restick if the adhesive bonding of an
aerial is insecure. Install a new aerial with new adhesive pad in
this case. Non observance will cause the KESSY system to mal‐
function.
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove rear seat ⇒ General body repairs, interior; Rep. gr.
72 ; Rear seat .
– Remove rear sill entry mouldings sufficiently to fold rear carpet
forwards to gain access to interior aerial 2 for entry and start
authorisation - R139- , ⇒ General body repairs, interior; Rep.
gr. 68 ; Removing and installing entry mouldings .
14. Entry and start authorisation 327
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
The vehicle carpet and the foam section are not shown in the
figure for reasons of clarity.
– Release and disconnect connector -2- and release the adhe‐
sive bonding of the interior aerial 2 for entry and start author‐
isation - R139- -1-.
– Remove the interior aerial 2 for entry and start authorisation -
R139- -1- from the vehicle.
Installing:
AG. Volkswagen AG d
agen oes
Install in the reverse order of removal. When doingy Vthis,
olks note the
w not
gu
following: ise
d b ara
nte
r
ho eo
aut ra
– Insert connector -3- into interior aerial s2s for entry and start au‐ c
thorisation - R139- -2- until it engages.
ce
e
nl
pt
du
an
itte
– Push interior aerial 2 for entry and start authorisation - R139-
y li
erm
ab
into foam section -1-.
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
– Align foam section -1- together with aerial to wiring guide -2-
on centre tunnel.
nf
ercia
or
– Bond interior aerial 2 for entry and start authorisation - R139-
m
m
atio
onto centre tunnel.
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
14.5.9 Removing and installing interior aerial 3
for entry and start authorisation - R154-
The entry and start authorisation aerial 3, in interior - R154- is
located under the rear shelf, close to the rear window sun blind.
Note
Further coding, basic setting and adaption are not necessary if
the interior aerial 3 for entry and start authorisation - R154- is
renewed. Clear the fault entry created in the fault memory via
“Guided fault finding” with vehicle diagnosis tester ⇒ page 332 .
328 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Removing:
At the time of publication, no information on this subject was
available for this chapter.
14.5.10 Removing and installing luggage com‐
partment aerial for entry and start au‐
thorisation - R137-
The luggage compartment aerial for entry and start authorisation
- R137- is located centrally in the luggage compartment before
the spare wheel recess.
Note
Coding, basic setting and adaption are not necessary if the lug‐
gage compartment aerial for entry and start authorisation - R137-
is renewed. Clear the fault entry created in the fault memory via
“Guided fault finding” with vehicle diagnosis tester ⇒ page 331 .
Removing:
AG. Volkswagen AG d
agen oes
lksw not
Note d by Vo gu
ara
rise nte
ho e
The alignment andsexact
aut
positioning of the aerials is essential for or ac
their function. Mark the exact position and alignment of the aerial s ce
le
to the interior before removing the aerial. Align and secure in
un
pt
an
d
original position when installing. The thickness of the adhesive
itte
y li
pad on the aerials is a part of its functionality. Do not use a com‐
erm
ab
mercial type adhesive to restick if the adhesive bonding of an
ility
ot p
aerial is insecure. Install a new aerial with new adhesive pad in
wit
is n
this case. Non observance will cause the KESSY system to mal‐
h re
ole,
function.
spec
urposes, in part or in wh
t to the co
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
rrectne
– Remove luggage compartment floor ⇒ General body repairs,
interior; Rep. gr. 70 ; Removing and installing load and lug‐
gage compartment floor covering, Variant .
ss o
cial p
– Release and disconnect connector -2- and release the adhe‐
inform
sive bonding of the luggage compartment aerial for entry and
mer
start authorisation - R137- -1-.
atio
om
n
c
– Remove the luggage compartment aerial for entry and start
i
or
n thi
authorisation - R137- -1- from the vehicle.
te
sd
iva
o
r
Installing:
p
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
14. Entry and start authorisation 329
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Install in the reverse order of removal. When doing this, note the
following:
– Before bonding, align aerial on both marks -arrows- on edge
of spare wheel recess.
– Bond luggage compartment aerial for entry and start authori‐
sation - R137- within the marks so that the lower edge of the
aerial housing lies 4-5 mm above the upper edge of the spare
wheel recess.
14.6 Checking entry and start authorisation
aerials and sensors
Following aerials and sensors for entry and start authorisation can
be tested with the vehicle diagnosis tester .
♦ Driver side aerial for entry and start authorisation - R134-
⇒ page 330
♦ Front passenger side aerial for entry and start authorisation -
R135- ⇒ page 331
♦ Rear bumper aerial for entry and start authorisation - R136-
⇒ page 331
en AG . Volkswag
♦ Luggage compartment aerial for wentry
agen and start authorisation
AG does
- R137- ⇒ page 331 Volks not
gu
by a d ran
ise
♦ Interior aerial 1 for entryho and start authorisation - R138-
r tee
ut or
⇒ page 331 ss
a ac
ce
e
♦ Interior aerial 2 for entry and start authorisation - R139-
nl
pt
du
an
⇒ page 332
itte
y li
erm
ab
♦ Interior aerial 3 for entry and start authorisation - R154-
ility
ot p
⇒ page 332
wit
, is n
h re
♦ Driver door exterior handle touch sensor - G415-
hole
spec
⇒ page 332
es, in part or in w
t to the co
♦ Front passenger door exterior handle touch sensor - G416-
⇒ page 333
♦ Rear left door exterior door handle touch sensor - G417-
rrectness of i
⇒ page 333
l purpos
♦ Rear right door exterior door handle touch sensor - G418-
⇒ page 333
nform
ercia
14.6.1 Checking driver side aerial for entry and
m
at
om
start authorisation - R134-
ion
c
in t
or
his
e
– Connect vehicle diagnosis tester ⇒ page 409 .
at
do
priv
– Select “Guided fault finding” mode in vehicle diagnosis tester .
um
for
en
ng
t.
yi
– Using “GoTo” button, select “Functions/component” and the
Co
op py
following menu options in succession:
t. C rig
gh ht
pyri by
Vo
o
♦ Body
c by lksw
cted agen
Prote AG.
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Convenience system
♦ Entry and start authorisation electrical components
330 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
AG. Volkswagen AG d
agen oes Electrical system - Edition 10.2013
olksw not
y V gu
d b ara
♦ R134 - Driver side aerial hfor
riseentry and start authorisation nte
t o eo
au ra
14.6.2 Checking front passenger side aerial for ss c
ce
e
nl
entry and start authorisation - R135-
pt
du
an
itte
y li
erm
ab
– Connect vehicle diagnosis tester ⇒ page 409 .
ility
ot p
wit
– Select “Guided fault finding” mode in vehicle diagnosis tester .
, is n
h re
hole
– Using “GoTo” button, select “Functions/component” and the
spec
following menu options in succession:
es, in part or in w
t to the co
♦ Body
♦ General body repairs
rrectness of i
♦ 01 - On Board Diagnostic capable systems
l purpos
♦ Convenience system
nf
ercia
♦ Entry and start authorisation electrical components
orm
m
♦ R135 - Front passenger side aerial for entry and start author‐
atio
m
isation
o
n in
or c
thi
e
14.6.3 Checking rear bumper aerial for entry
t
sd
iva
o
r
and start authorisation - R136-
rp
cu
o
m
f
en
ng
t.
yi Co
– Connect vehicle diagnosis tester ⇒ page 409 . t. Cop py
rig
gh ht
– Select “Guided fault finding” mode in vehicle diagnosis tester . yri
p by
co Vo
by lksw
cted
– Using “GoTo” button, select “Functions/component” and the
agen
Prote AG.
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Convenience system
♦ Entry and start authorisation electrical components
♦ R136 - Rear bumper aerial for entry and start authorisation
14.6.4 Checking luggage compartment aerial
for entry and start authorisation - R137-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Convenience system
♦ Entry and start authorisation electrical components
♦ R137 - Luggage compartment aerial for entry and start au‐
thorisation
14.6.5 Checking interior aerial 1 for entry and
start authorisation - R138-
– Connect vehicle diagnosis tester ⇒ page 409 .
14. Entry and start authorisation 331
Passat 2006 ➤ , Passat Variant 2006 ➤
AG. Volkswagen AG d
Electrical system - Edition 10.2013 agen oes
olksw not
y V gu
d b ara
– Select “Guided fault finding” mode in vehicle diagnosis tester
rise . nte
tho eo
au ra
– Using “GoTo” button, select “Functions/component” sand the
s c
following menu options in succession:
ce
le
un
pt
an
d
itte
♦ Body
y li
erm
ab
ility
♦ General body repairs
ot p
wit
is n
♦ 01 - On Board Diagnostic capable systems
h re
ole,
spec
♦ Convenience system
urposes, in part or in wh
t to the co
♦ Entry and start authorisation electrical components
♦ R138 - Interior aerial 1 for entry and start authorisation
rrectne
14.6.6 Checking interior aerial 2 for entry and
start authorisation - R139-
ss o
cial p
f in
– Connect vehicle diagnosis tester ⇒ page 409 .
form
mer
– Select “Guided fault finding” mode in vehicle diagnosis tester .
atio
om
n
c
– Using “GoTo” button, select “Functions/component” and the
i
or
n thi
e
following menu options in succession:
t
sd
iva
o
pr
c
♦ Body
um
r
fo
en
ng
t.
yi
♦ General body repairs
Co
Cop py
t. rig
♦ 01 - On Board Diagnostic capable systems
gh ht
pyri by
Vo
co lksw
by
♦ Convenience system cted agen
Prote AG.
♦ Entry and start authorisation electrical components
♦ R139 - Interior aerial 2 for entry and start authorisation
14.6.7 Checking interior aerial 3 for entry and
start authorisation - R154-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Convenience system
♦ Entry and start authorisation electrical components
♦ R154 - Interior aerial 3 for entry and start authorisation
14.6.8 Checking driver door exterior handle
touch sensor - G415-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
332 Rep. gr.94 - Lights, bulbs, switches - exterior
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o tee
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Electrical system - Edition 10.2013
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♦ Convenience system du
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♦ Entry and start authorisation electrical components
ility
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♦ G415 - Driver door exterior handle touch sensor
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14.6.9 Checking front passenger door exterior
spec
es, in part or in w
handle touch sensor - G416-
t to the co
– Connect vehicle diagnosis tester ⇒ page 409 .
rrectness of i
– Select “Guided fault finding” mode in vehicle diagnosis tester .
l purpos
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
nf
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♦ Body
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atio
♦ General body repairs
om
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♦ 01 - On Board Diagnostic capable systems
thi
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♦ G416 - Front passenger door exterior handle touch sensor
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14.6.10 Checking rear left door exterior handle
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touch sensor - G417-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Convenience system
♦ Entry and start authorisation electrical components
♦ G417 - Rear left door exterior door handle touch sensor
14.6.11 Checking rear right door exterior door
handle touch sensor - G418-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Convenience system
♦ Entry and start authorisation electrical components
♦ G418 - Rear right door exterior door handle touch sensor
14. Entry and start authorisation 333
Passat 2006 ➤ , Passat Variant 2006 ➤
olkswagen AG
Electrical system - Edition 10.2013 swagen AG. V does
k not
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14.7 Adapting entry and start authorisation
e nte
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functions au ra
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14.7.1 Feedback for unlocking via entry and
erm
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ility
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start authorisation system
wit
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h re
– Connect vehicle diagnosis tester ⇒ page 409 .
hole
spec
es, in part or in w
– Select “Guided fault finding” mode in vehicle diagnosis tester .
t to the co
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
rrectness of i
♦ Body
l purpos
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
nform
ercia
♦ Convenience system
m
at
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ion
♦ Functions of convenience system central control unit
c
in t
or
his
te
♦ Adapting feedback for unlocking via entry and start authorisa‐
a
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tion system
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14.7.2 Adapting feedback for locking via ac‐
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– Connect vehicle diagnosis tester ⇒ page 409 .
cted agen
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– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Convenience system
♦ Functions of convenience system central control unit
♦ Adapting feedback for locking via access and start authorisa‐
tion system
334 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
15 Specified torques: lights, bulbs,
switches - exterior
15.1 Specified torques: headlights
Threaded connections Specified torques
Top of headlight 2 Nm
Bottom left of headlight 8 Nm
Bottom right of headlight 8 Nm
Guide profile At the time of publication, no information
on this subject was available for this
chapter.
15.2 Specified torques: fog lights
Threaded connections Specified torques
Fog light securing bolts 1.5 Nm
15.3 Specified torques: tail light in sidelkspanel
w
(saloon)
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Hexagon flange nut rise 3 Nm nte
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15.4 Specified torques: tail light in side panel (Variant)
itte
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Threaded connections Specified torques
wit
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Hexagon flange nut 2.5 Nm
h re
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spec
Double stud in body 2 Nm
urposes, in part or in wh
t to the co
15.5 Specified torques: tail light in rear lid (sa‐
rrectne
loon)
ss o
Threaded connections Specified torques
cial p
f inform
Hexagon flange nut 3 Nm
mer
atio
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15.6 Specified torques: tail light in rear lid
o
n
c
i
or
(Variant)
thi
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Threaded connections Specified torques
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Hexagon flange nut 3 Nm
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15.7 Specified torques: steering column
p by
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switch unit
agen
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Threaded connections Specified torques
Steering column switch 10 Nm
unit Torx screws to steer‐
ing column
15. Specified torques: lights, bulbs, switches - exterior 335
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
16 Reversing camera system
16.1 General description
Note
♦ When handling complaints, it is essential to understand the
function and operation of the reversing camera system.
♦ Additional information ⇒ Owner's manual
. Volkswagen AG
gen AG
♦ In the event of repair work
kswor fault finding, use ⇒ evehicle di‐
a o s d
not
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agnosis, testing and ed information system - VAS 5051A- orran
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vehicle diagnosis horisand service information system - VAS 5052-
tee
in “Guided fault aut finding” mode ⇒ Current flow diagrams, Elec‐or a
c
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trical fault finding and Fitting locations.
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♦ When the battery is reconnected, check operation of electrical
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equipment (radio, clock, convenience electronics and so on)
erm
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according to the workshop manual and/or the operating man‐
ility
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The reversing camera system supports the driver during revers‐
spec
es, in part or in w
ing by providing the driver with an image of the traffic situation
t to the co
behind the vehicle via the radio or radio navigation system dis‐
play. The system is available as an option.
The system is activated when reverse gear is engaged, even if
rrectness of i
the radio or radio navigation system is switched off.
l purpos
The reversing camera system consists of the following compo‐
nents:
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♦ Reversing camera - R189-
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♦ Reversing camera system control unit - J772-
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♦ Control unit with display for radio and navigation - J503-
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♦ Steering wheel with steering angle sender - G85-
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Installation of an additional number plate carrier is not permissible
cted agen
Prote AG.
on vehicles with reversing camera system as this would impair
the function of the reversing camera. The light of the number plate
could also be impaired.
Fault detection and fault display:
The reversing camera system is equipped with self-diagnosis.
For fault finding, use vehicle diagnosis, testing and information
system - VAS 5051A- or vehicle diagnosis and service information
system - VAS 5052- in “Guided fault finding” mode.
16.2 Assembly overview - reversing camera system
336 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Control unit with display unit
for radio and navigation - J503-
❑ Fitting location: at front
of centre console
❑ Removing and installing
⇒ Communication;
Rep. gr. 91
2 - Reversing camera system
control unit - J772-
❑ Fitting location: in lug‐
gage compartment be‐
hind right side panel trim
❑ Removing and installing
⇒ page 340
❑ Coding reversing cam‐
era system control unit
⇒ page 341
3 - Reversing camera - R189-
❑ Fitting location: in han‐
dle button of rear lid
❑ Removing and installing
⇒ page 337 wage
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❑ Securing nut specified d byV
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torque: 6 Nm o
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❑ Calibrating reversing
au ac
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camera system
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⇒ page 341
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4 - Steering angle sender -
erm
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G85-
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❑ Fitting location: in steer‐
, is n
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ing column trim behind
hole
spec
steering wheel
es, in part or in w
❑ Removing and installing
t to the co
⇒ page 282
rrectness of i
16.3 Removing and installing reversing cam‐
l purpos
era
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The reversing camera is installed in the handle button of the rear
rm
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lid. To remove reversing camera, first remove handle button from
atio
m
rear lid. Reversing camera can then be removed from handle but‐
o
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c
ton.
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16.3.1 Removing handle button with reversing
o
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camera from rear lid
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Special tools and workshop equipment required
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16. Reversing camera system 337
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Torque wrench - V.A.G 1783-
Removing:
– Switch off ignition and all electrical consumers and remove
ignition key.
Remove rear lid trim ⇒ General body repairs, interior; Rep. gr.
70 ; Trim/insulation; Rear lid trim .
– Open wire bracket from wiring harness of reversing camera in
connector area and remove both wires.
– Release and disconnect both connectors -arrows-.
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– Remove both securing nuts -arrows-.
ss
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– Release and disconnect connector -arrow-.
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338 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unscrew both securing nuts -arrows- and remove cover from
rear lid, taking connected wiring length into account.
– Release both side locking lugs -arrow- and take handle button
and reversing camera out of cover.
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Removing reversing camera out of handle button ⇒ page V339
olks
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Installing: rise nte
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Install in the reverse order of removal. When au this, note
doing
s the
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s
following:
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– Secure wiring of reversing camera with wiring retainer to avoid
itte
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– After installation, clean reversing camera lens with a lint-free
wit
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cloth.
h re
hole
spec
– Recalibrate system ⇒ page 341 .
es, in part or in w
t to the co
16.3.2 Removing reversing camera out of han‐
dle button
rrectness of i
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Removing:
– Release locking lugs -arrows- and remove housing -1-.
nform
mercia
at
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ate
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– Pull reversing camera -1- out of lower part of handle button
-2-.
Installing:
Installation is carried out in reverse order of removal.
16. Reversing camera system 339
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
16.4 Reversing camera system control unit
16.4.1 Removing and installing reversing cam‐
era system control unit
Control unit is installed in luggage compartment behind right side
panel trim.
For the Variant, installation is described in the following. For the
saloon, installation steps are similar.
Removing:
– Switch off ignition and all electrical consumers and remove
ignition key.
– If existing, remove luggage compartment cover and net parti‐
tion.
– Remove lock carrier cover in luggage compartment ⇒ General
body repairs, interior; Rep. gr. 70 ; Trim, insulation; Load and
luggage compartment trims; Removing and installing lock car‐
rier cover .
– Remove both fastening rings -arrows-.
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– Unclip side panel trim at points marked with -arrows-.
spec
es, in part or in w
– When doing this, remove side panel trim from guide in side
t to the co
window area.
rrectness of i
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– Carefully squeeze off side panel trim in direction of -arrow-.
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340 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG . Volkswagen AG
– Release and disconnect both connectors -1- and remove
ksw
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trol unit -arrow- from bracket. by Vo gu
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Installing: tho eo
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Installation is carried out in reverse ss
order of removal.
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Only if control unit has been renewed:
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itte
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– Recalibrate system ⇒ page 341 .
ility
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spec
es, in part or in w
t to the co
16.4.2 Coding reversing camera system con‐
rrectness of i
trol unit - J772-
l purpos
– Connect vehicle diagnosis, testing and information system -
VAS 5051A- ⇒ page 409 .
nf
ercia
o
– Select “guided fault finding” in the vehicle diagnosis, testing
rm
m
and information system - VAS 5051A- .
atio
om
n in
c
– Using “GoTo” button, select “Functions/component” and the
or
thi
e
following menu options in succession:
t
sd
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♦ Body
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♦ Electrical system
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♦ 01 - On board diagnostic capable system
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♦ Reversing camera system cted agen
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♦ Reversing camera functions
♦ Coding control unit
16.5 Calibrating reversing camera system
Reversing camera system may have to be recalibrated following
repair work on the vehicle. In detail, this is the case after:
♦ Removing and installing reversing camera
♦ Renewing reversing camera system control unit
♦ Accident repairs on rear lid
♦ Suspension height adjustment on one axle of more than 5 mm
♦ Suspension height adjustment of complete vehicle by more
than 10 mm
Extensive preliminary work is required before actual calibration
can be carried out using vehicle diagnosis, testing and information
system - VAS 5051A- or vehicle diagnosis and service information
system - VAS 5052- . This is described in the following.
Special tools and workshop equipment required
16. Reversing camera system 341
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Calibration unit - VAS 6350-
16.5.1 Preparatory measures for calibration
To carry out calibration, vehicle must be positioned on a firm, level
surface. Nobody may be inside vehicle during measurement. Ve‐
hicle must not be moved during measurement, and opening and
closing vehicle doors is prohibited.
Connect vehicle diagnosis, testing and information system - VAS
5051A- ⇒ page 409 .
– Set steering wheel sender - G85- to 0 position (wheels straight
ahead).
Overview of assembled measuring facility:
AG. Volkswagen AG d
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spec
es, in part or in w
t to the co
rrectness of i
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Prote AG.
342 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
1 - Wheel centre mounting -
VAS 6350/1-
2 - Wheel centre mounting -
VAS 6350/1- AG. Volkswagen AG d
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3 - Right angle for mounting by
Vol not
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measuring unit for distance rised
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4 - Linear laser - VAS 6350/3-
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❑ Switching on and off ⇒
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Owner's manual
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5 - Plastic foot
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❑ Total of three on bottom
h re
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of measuring equipment
spec
es, in part or in w
❑ Adjustable to adjust hor‐
t to the co
izontal position of meas‐
uring facility
6 - Spacing laser - VAS
rrectness of i
6350/2-
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❑ Notes on operation ⇒
Owner's manual
nform
ercia
7 - Spirit level on measuring fa‐
m
cility
a
com
tio
❑ To check horizontal po‐
n in
r
te o
sition of measuring fa‐
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8 - Left angle for mounting
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measuring unit for distance
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9 - Calibration unit - VAS
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6350/4-
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❑ Distance between angle
brackets of calibration
device
( ⇒ Item 3 (page 343) or ⇒ Item 8 (page 343) ) and paddles on wheel centre mountings of rear wheels:
1.20 m - 1.70 m -dimension A-
– Secure three wheel bolt adapter in each hole circle “112” of
wheel centre mounting.
– Position paddles on both wheel centre mountings and secure
with clamping bolts.
16. Reversing camera system 343
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Insert wheel centre mountings into wheel securing bolts of rear
wheels. Wheel centre mountings are positioned and secured
in the adapters through »O-rings«.
Note
Set wheel centre mountings against wheels so that no »anti-theft
wheel bolts« are connected to wheel bolt adapters.
– Use clamp nuts to adjust paddles so that they move freely just
above the floor.
Make sure the paddles can move freely.
– Position calibration device - VAS 6350/4- behind vehicle at a
distance of 1.20 m - 1.70 m to the angle brackets of the cali‐
bration device and the paddles on the wheel centre mountings,
as shown in the overview diagram -dimension A-
⇒ Item 9 (page 343) .
– Position the calibration device - VAS 6350/4- horizontally. Do
this by turning the plastic feet under the calibration unit until
the air bubble in the spirit level is precisely in the centre of the
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indicator -arrow-. wa gen AG does
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– Switch on laser on calibration unit -1- and align the entire cal‐
es, in part or in w
ibration unit so that the laser beam -2- contacts the rear end
t to the co
of the vehicle centrally above the VW badge.
rrectness of i
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com
tion in
r
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– Switch on the linear laser - VAS 6350/2- for distance meas‐
um
fo
en
g
urement by pressing the ON button. The following display
n
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appears and the laser is activated: C py
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Prote AG.
344 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Hold spacing laser for distance measurement -2- as shown in
illustration flush against bracket on one side of calibration unit
so that spacing laser lies firmly against bracket.
– Ensure that laser beam from spacing laser for distance meas‐
urement hits lower, enlarged part of paddle -1-.
If this is not the case, adjustApaddles
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ing using clampingobolts.
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– Hold distance spacing laser for distance measurement in
spec
urposes, in part or in wh
bracket on measuring device whilst laser beam is visible on
t to the co
paddle. Now briefly press the ON button to measure distance.
The following appears in the display:
rrectne
The distance is shown on the display in “metres”.
– Note the measured value.
ss o
– Repeat measuring process in same manner for other rear
cial p
f in
wheel on other side of calibration unit.
form
mer
Measured distance value must be identical on both sides. If value
atio
m
is not identical, adjust calibration unit until values on both sides
o
n
c
are identical.
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When adjusting the calibration unit, ensure that the laser beam of
i
o
pr
cum
the spacing laser continues to hit the vehicle centrally above the
r
fo
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VW logo and that the spirit level indicator remains in the centre.
t.
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Adjust accordingly if required. C py
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The value for the measured distance must be entered during cal‐
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ibration in vehicle diagnosis, testing and information system - VAS
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agen
5051A- or vehicle diagnosis and service information system - VAS
5052- in “millimetres”.
Calibrating reversing camera system ⇒ page 345
16.5.2 Calibrating reversing camera system
Note
Note the points regarding preparatory work for calibration
⇒ page 342 .
– Connect vehicle diagnosis, testing and information system -
VAS 5051A- ⇒ page 409 .
16. Reversing camera system 345
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Select “guided fault finding” in the vehicle diagnosis, testing
and information system - VAS 5051A- .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
AG. Volkswagen AG d
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♦ 01 - On board diagnostic capable system orise nte
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♦ Reversing camera functions
pt
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♦ Carry out reversing camera calibration
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From this point on, you will be guided through the calibration
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process by the vehicle diagnosis, testing and information system
h re
- VAS 5051A- or vehicle diagnosis and service information system
hole
spec
- VAS 5052- .
es, in part or in w
t to the co
16.6 Renewing video cable
⇒ “16.6.1 Preparation”, page 346
rrectness of i
⇒ “16.6.2 Routing repair cable”, page 347
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⇒ “16.6.3 Renewing video cable connector strip”, page 347
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16.6.1 Preparation
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It is not permitted to repair the video cable. The cable may be
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The replacement cable can be found in ⇒ ETKA under part num‐ rig ht
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ber “7N1971327”.
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– Remove radio ⇒ Rep. gr. 91 ; Radio; Removing and installing
radio .
– Remove glove compartment ⇒ Rep. gr. 68 ; Compartments
and covers; Removing and installing glove compartment .
– Remove lower A-pillar trim ⇒ Rep. gr. 70 ; Trim; Assembly
overview - A-pillar trim .
– Remove front and rear sill panel mouldings ⇒ Rep. gr. 70 ;
Trim; Removing and installing sill panel moulding .
– Remove lower B-pillar trim ⇒ Rep. gr. 70 ; Trim; Assembly
overview - B-pillar trim .
– Remove right side panel trim in luggage compartment ⇒ Rep.
gr. 70 ; Luggage compartment trims; Removing and installing
side panel trim in luggage compartment .
346 Rep. gr.94 - Lights, bulbs, switches - exterior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
16.6.2 Routing repair cable
Video cable routing
Note
It is not permitted to repair the video cable. The cable may be
renewed only.
Caution
When routing the cable, ensure that it is not kinked and that it
does not rub anywhere.
– Switch off ignition.
– Position 26-pin connector of repair cable near radio.
Note
Ensure that the cable is sufficiently long to permit later installation
and removal of the radio.
– Guide repair cable directly from radio slot towards glove com‐
partment.
– Secure cable to dash panel cross member using cable ties.
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– Secure cable to upper
Vol
A-pillar
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– Guide through
or
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– Route cable
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a parallel to main wiring harness and fix it in place. c
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t to the co
16.6.3 Renewing video cable connector strip
– Separate old 54-pin connector from reversing camera system
rrectne
control unit - J772- .
– Open old 54-pin connector and remove video cable.
ss o
cial p
– Open new 54-pin connector and remove video cable connec‐
inform
tor strip.
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– Insert new video cable connector strip in old connector and
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assemble connector housing.
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– Connect connector to reversing camera system control unit -
iv
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J772- .
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– Coil excess length of cable and secure to main wiring harness.
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– Shorten defective video cable and wrap it in main wiring har‐ rig ht
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– Test functionality.
– Read fault memory and clear it.
16. Reversing camera system 347
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
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olksw not
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96 – Lights, bulbs, switches - interior
by gu
d ara
rise nte
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au ra
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1 Interior lights and switches
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pe
ility
1.1 Removing and installing interior moni‐
ot
wit
, is n
toring deactivation switch - E267- and
h re
hole
spec
deactivation button for vehicle inclina‐
es, in part or in w
t to the co
tion sender - E360-
Special tools and workshop equipment required
rrectness of i
♦ Removal wedge - 3409-
l purpos
nform
mercia
a
com
tion in
r
te o
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Note
♦ When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which
tools ( removal wedge - 3409- , screwdriver) are used to lever
out those components using commercially available tape.
♦ The anti-theft alarm system must be deactivated before re‐
moving the interior monitor deactivation switch - E267- and the
deactivation button for vehicle inclination sender - E360- .
♦ The interior monitor deactivation switch - E267- and the de‐
activation button for vehicle inclination sender - E360- form
one component.
♦ The interior monitor deactivation switch - E267- and the de‐
activation button for vehicle inclination sender - E360- are
located in the B-pillar trim on the driver side.
The following components are integrated in the interior monitor
deactivation switch - E267- :
♦ Interior monitoring off warning lamp - K162-
♦ Deactivation of interior monitoring system switch illumination
bulb - L118-
The following components are integrated in the deactivation but‐
ton for vehicle inclination sender - E360- :
♦ Interior monitoring off warning lamp - K162-
♦ Button illumination bulb - L76-
The interior monitoring off warning lamp - K162- and the vehicle
inclination sender warning lamp - K188- can be checked by the
final control diagnosis for the convenience system central control
unit - J393- ⇒ page 434 .
348 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Carefully lever out interior monitor deactivation switch - E267-
and deactivation button for vehicle inclination sender - E360-
using removal wedge - VAS 3409- or a suitable screwdriver.
– Release and disconnect connector
olksw
-arrow-.
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Installationhois
ris carried out in reverse order of removal. ntee
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es, in part or in w
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1.2 Footwell lights
Footwell lights:
rrectness of i
♦ Left footwell light - W9-
l purpos
♦ Right footwell light - W10-
nform
mercia
Note
a
com
tion in
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The footwell lights are located in the trim below the dash panel.
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1.2.1 Removing and installing footwell lights
fo
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Special tools and workshop equipment required
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♦ Removal wedge - 3409-
cop Vo
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cted agen
Prote AG.
1. Interior lights and switches 349
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
♦ When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which
tools ( removal wedge - 3409- , screwdriver) are used to lever
out those components using commercially available tape.
♦ The footwell lights are located in the trim below the dash panel.
♦ Removal and installation of all footwell lights are performed in
n AG. Volkswagen A
the same manner and are described only for one light.
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Removing: tho
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ss
– Switch off ignition and all electrical consumers and disengage
ce
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ignition key or start button by moving to position 0 (pre-detent).
nl
pt
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– Use removal wedge - 3409- or a suitable screwdriver to care‐
erm
ab
fully prise out footwell light.
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– Release connection and pull it off.
, is n
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hole
Renewing bulb:
spec
es, in part or in w
t to the co
rrectness of i
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– Release locking lugs -1- and remove heat shield -2- from lens
m
at
om
of footwell light.
ion
c
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ate
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en
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– Carefully lever bulb out of holder.
– Renew glass-base bulb (12 V, 5 W).
Installing:
Installation is carried out in reverse order of removal.
1.2.2 Checking footwell lights
The footwell lights ( left footwell light - W9- and right footwell light
- W10- ) can be checked by the final control diagnosis for the
onboard supply control unit - J519- ⇒ page 424 .
350 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
2 Lights and switches in engine com‐
partment
2.1 Removing and installing bonnet contact
switch - F266-
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove bonnet lock ⇒ General body repairs, exterior; Rep.
gr. 55 ; Bonnet; Removing and installing bonnet lock; Remov‐
ing .
– Release connector -2- andapull
gen AitGoff.
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– Unclip cable retainer
ed
by -1-.
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urposes, in part or in wh
t to the co
– Cut-off cable tie -2-.
rrectne
– Release locking lug -1- and move bonnet contact switch -
F266- in elongated holes until it can be removed.
s
Installing:
s o
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Installation is carried out in reverse order of removal.
form
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2. Lights and switches in engine compartment 351
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
3 Lights and switches in dash panel
3.1 Removing and installing light switch -
E1-
The following components are integrated into the light switch -
E1- :
♦ Fog light switch - E7-
♦ Rear fog light switch - E18-
♦ Bulb for illumination of light switch - L9-
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Turn rotary grip of light switch to position “0”.
– Push in rotary grip of light switch -arrow 1- and turn it clockwise
slightly -arrow 2-.
– Hold rotary grip in this position and pull light switch - E1- at
rotary grip out of dash panel -arrow 3-.
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– Release connector -arrow- and pull connector off light switch
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- E1- .
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Installing:
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– Reconnect connector to light switch - E1- .
, is n
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Note
t to the co
The connector is not shown in the figure for reasons of clarity.
rrectness of i
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– Hold light switch - E1- tight and push rotary grip into light switch
nform
ercia
-1- and simultaneously turn it clockwise -2-.
m
at
om
– Hold rotary grip in this position and insert light switch - E1- into
ion
c
dash panel -3- using rotary grip.
in t
or
his
ate
– Turn rotary grip to “0” position, release and engage switch.
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352 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006
AG. Volkswa➤
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AG do Variant 2006 ➤
agen
olksw Electrical system es-nEdition 10.2013
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3.2 Removing and installing headlight range autho
or
ac
control regulator - E102- and switch and ss
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instrument illumination regulator - E20-
an
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spec
The headlight range control regulator - E102- and the switch and
urposes, in part or in wh
instrument illumination regulator - E20- form a single component.
t to the co
Removing:
rrectne
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
ss
– Remove cover cap -2-.
o
cial p
f inform
– Push regulator -1- out of dash panel by pressing on back of
mer
regulator.
atio
om
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c
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or
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– Unclip connector -arrow- and disconnect.
Installing:
Installation is carried out in reverse order of removal.
3.3 Removing and installing electrome‐
chanical parking brake button - E538-
The following components are integrated into the electromechan‐
ical parking brake button - E538- :
♦ Electromechanical parking brake warning lamp - K213-
♦ Auto-hold warning lamp 2 - K238-
Special tools and workshop equipment required
3. Lights and switches in dash panel 353
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Removal wedge - VAS 3409-
Note
When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which tools
( removal wedge - 3409- , screwdriver) are used to lever out those
components using commercially available tape.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove side cover -1- of dash panel by inserting removal
wedge - 3409- or a suitable screwdriver in recess -2- and lev‐
ering off side cover -1- in direction of -arrow-.
AG. Volkswagen AG d
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nl
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, is n
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hole
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es, in part or in w
t to the co
rrectness of i
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– Push electric parking brake operating unit - E538- -1- out of
dash panel by pushing on back of operating unit.
nf
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Prote AG.
354 Rep. gr.96 - Lights, bulbs, switches - interior
AG. Volkswagen AG d
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olksw not
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rise
d b
Passat ara 2006 ➤ , Passat Variant 2006 ➤
nte
autho
Electrical
eo
ra system - Edition 10.2013
ss c
ce
le
– Unclip connector -arrow- and disconnect.
un
pt
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d
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Installing:
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ility
Installation is carried out in reverse order of removal.
ot
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
3.4 Removing and installing front passenger
nform
ercia
side airbag deactivated warning lamp -
m
a
com
ti
K145-
on in
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WARNING
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Observe safety precautions when working on airbag ⇒ Gen‐
Co
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eral body repairs, interior; Rep. gr. 69 ; Airbag; Safety pre‐
t. C rig
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cautions when working on airbag . pyri by
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Special tools and workshop equipment required
♦ Removal wedge - 3409-
Note
When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which tools
( removal wedge - 3409- , screwdriver) are used to lever out those
components using commercially available tape.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
3. Lights and switches in dash panel 355
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Carefully lever off trim -1- on locking lugs -arrows- using re‐
moval wedge - VAS 3409- .
AG. Volkswagen AG d
agen oes
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– Unclip connector -arrow- and disconnect. s
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nl
pt
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– Release front passenger side airbag deactivated warning
an
itte
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lamp - K145- -arrow- and remove it from the trim.
erm
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ility
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Installing:
wit
, is n
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Installation is carried out in reverse order of removal.
hole
spec
es, in part or in w
t to the co
rrectness of i
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3.5 Removing and installing glove compart‐
nf
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ment light - W6-
orm
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atio
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Special tools and workshop equipment required
o
n in
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♦ Removal wedge - 3409-
te
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f
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Prote AG.
Note
When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which tools
( removal wedge - 3409- , screwdriver) are used to lever out those
components using commercially available tape.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
356 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Carefully lever out glove compartment light - W6- out with re‐
moval wedge - 3409- or a suitable screwdriver.
– Release connector and remove the plug.
AG. Volkswagen AG d
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un
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Renewing bulb:
an
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– Release locking lugs -1- and remove heat shield -2- from lens
ility
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of glove compartment light - W6- .
wit
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
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– Carefully lever bulb out of holder.
form
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– Renew glass-base bulb (12 V, 5 W).
om
n
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Installing:
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sd
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Installation is carried out in reverse order of removal.
i
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3. Lights and switches in dash panel 357
AG. Volkswagen AG d
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Passat 2006 ➤ , Passat Variant 2006 ➤ orise nte
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Electrical system - Edition 10.2013 s aut ra
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s
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nl
3.6 Removing and installing glove compart‐
pt
du
an
itte
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ment light switch - E26-
erm
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ility
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Note
hole
spec
es, in part or in w
♦ The illustration shows the glove compartment light switch -
t to the co
E26- -1- with the dash panel removed. There is no requirement
to remove the dash panel in order to remove the switch.
rrectness of i
♦ The glove compartment light switch - E26- -1- is accessible
when the glove compartment is open, whereupon it can be
l purpos
unclipped.
nf
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Removing:
orm
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atio
– Switch off ignition and all electrical consumers and disengage om
n in
ignition key or start button by moving to position 0 (pre-detent). or c
thi
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– Unclip glove compartment light switch - E26- -1- with wiring
sd
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still connected -arrows-.
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– Pull glove compartment light switch - E26- out as far as wiring
t.
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allows and separate connection. C py
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Installation is carried out in reverse order of removal.
AG.
3.7 Removing and installing hazard warning
light switch - E3-
The following components are integrated into the hazard warning
light switch - E3- :
♦ Indicator lamp for hazard warning light - K6-
Special tools and workshop equipment required
♦ Removal wedge - 3409-
Note
♦ When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which
tools ( removal wedge - 3409- , screwdriver) are used to lever
out those components using commercially available tape.
♦ Remove trims only in the sequence described.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
358 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove trim -2- using removal wedge - 3409- ⇒ General body
repairs, interior; Rep. gr. 68 ; Compartments, covers and trim;
Removing and installing trim in centre of dash panel .
– Remove trim -1- using removal wedge - 3409- ⇒ General body
repairs, interior; Rep. gr. 68 ; Compartments, covers and trim;
Trim; Removing and installing dash panel insert .
– Remove trim -5- using removal wedge - 3409- ⇒ General body
repairs, interior; Rep. gr. 68 ; Compartments, covers and trim;
Removing and installing trim on front passenger side of dash
panel .
– Remove trim -4- using removal wedge - 3409- ⇒ General body
repairs, interior; Rep. gr. 68 ; Compartments, covers and trim;
Removing and installing trim for Infotainment .
– Remove trim -3- using removal wedge - 3409- ⇒ General body
repairs, interior; Rep. gr. 68 ; Compartments, covers and trim;
Carrier, Removing and installing blind cover . agen
AG. Volkswagen AG d
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– Unscrew securing screws -arrows- and remove retainer oris -1-
e nte
with hazard warning light switch - E3- . aut
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ss c
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nl
pt
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itte
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erm
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es, in part or in w
t to the co
rrectness of i
– Unclip connector -arrow- and disconnect.
l purpos
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– Release locking lugs -arrows- and remove hazard warning
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light switch - E3- -1-.
Installing:
Installation is carried out in reverse order of removal.
3. Lights and switches in dash panel 359
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
4 Lights and switches in front doors
4.1 Removing and installing driver side
switch element
The following components (depending AG. Volon
kswlevel
agen Aof equipment) are
integrated into the driverosideagen G do
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♦ Front left window
ris regulator switch - E40-
ed nte
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♦ Rear left window
ss
a regulator switch, in driver door - E53- ra
c
ce
le
♦ Rear right window regulator switch, in driver door - E55-
un
pt
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♦ Front right window regulator switch, in driver door - E81-
rm
ab
pe
ility
♦ Childproof lock button - E318-
ot
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♦ Button illumination bulb - L76-
hole
spec
Special tools and workshop equipment required
es, in part or in w
t to the co
♦ Removal wedge - 3409-
rrectness of i
l purpos
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tion in
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When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which tools
( removal wedge - 3409- , screwdriver) are used to lever out those
components using commercially available tape.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Carefully lever off trim using removal wedge - 3409- on locking
lugs -arrows-.
360 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip connector -arrow- and disconnect.
– Release locking lugs -arrows- and remove switch element
-1- from handle trim.
Installing:
Installation is carried out in reverse order of removal.
4.2 Removing and installing driver side in‐
terior locking button for central locking
system - E308-
The following components are integrated in the driver side interior
locking button for central locking system - E308- :
♦ Button illumination bulb - L76-
olkswagen AG
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♦ Driver side interior locking warning
olklamp
swa - K174-
g does
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Removing: orise
d
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u ra
– Switch off ignition and sall
s a electrical consumers and disengage c
ignition key or start button by moving to position 0 (pre-detent).
ce
le
un
pt
an
d
– Remove door trim ⇒ General body repairs, interior; Rep. gr.
itte
y li
70 ; Door trim; Removing and installing driver side front door
erm
ab
ility
trim; Removing .
ot p
wit
is n
– Release connector -1-, pull off connector and remove screw
h re
ole,
-arrow-.
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
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fo
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pyri by
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by
361
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Prote AG.
4. Lights and switches in front doors
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release locking lugs -arrows- and remove door opener along
with driver side interior locking button for central locking sys‐
tem - E308- .
– Release locking lugs -arrows- and remove . Volkdriver
swage side interior
locking button for central locking gen AG - E308- n-1-.
wasystem
AG do
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Installing: db ara
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Installation is carrieds out
au in reverse order of removal. ra
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es, in part or in w
t to the co
4.3 Removing and installing mirror adjust‐
ment switch - E43- rrectness of i
The following components (depending on level of equipment) are
l purpos
integrated into the mirror adjustment switch - E43- :
♦ Mirror adjustment changeover switch - E48-
nf
ercia
orm
♦ Exterior mirror heater button - E231-
m
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om
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♦ Fold-in mirror switch - E263-
or
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♦ Mirror adjustment switch illumination bulb - L78-
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Special tools and workshop equipment required
m
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♦ Removal wedge - 3409- Cop py
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Note
When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which tools
( removal wedge - 3409- , screwdriver) are used to prise out those
components using commercially available masking tape.
362 Rep. gr.96 - Lights, bulbs, switches - interior
AG. Volkswagen AG d
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V
Passat
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eo system - Edition 10.2013
aut ra
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Removing:
ce
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an
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– Switch off ignition and all electrical consumers and disengage
itte
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ignition key or start button by moving to position 0 (pre-detent).
erm
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ility
ot p
– Carefully lever off trim using removal wedge - 3409- on locking
wit
is n
lugs -arrows-.
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
– Unclip connector -arrow- and disconnect.
i
or
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te
sd
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pr
cum
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fo
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ng
t.
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pyri by
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by c lksw
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– Release locking lugs -arrows- and remove mirror adjustment
switch - E43- -1- from handle trim.
Installing:
Installation is carried out in reverse order of removal.
4.4 Removing and installing remote release
button for fuel filler flap and rear lid -
E233-
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove door trim ⇒ General body repairs, interior; Rep. gr.
70 ; Door trim; Removing and installing driver side front door
trim; Removing .
– Unclip connector -1- and disconnect.
4. Lights and switches in front doors 363
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release locking lugs -arrows- and remove remote release
button for fuel filler flap and rear lid - E463- -2- from door trim
panel.
Installing:
Installation is carried out in reverse order of removal.
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4.5 Removing and installing key-operated utho tee
or
switch to block release of rear lid remote
a ac
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- E232-
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Removing:
erm
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– Switch off ignition and all electrical consumers and disengage
wit
, is n
ignition key or start button by moving to position 0 (pre-detent).
h re
hole
spec
– Remove door trim ⇒ General body repairs, interior; Rep. gr.
es, in part or in w
70 ; Door trim; Removing and installing driver side front door
t to the co
trim; Removing .
– Unclip connector -1- and disconnect.
rrectness of i
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– Release locking lugs -arrows- and remove key-operated pyri by
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switch to block release of rear lid remote - E232- -1- from door
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trim panel.
AG.
Installing:
Installation is carried out in reverse order of removal.
364 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
4.6 Removing and installing central locking
SAFELOCK function warning lamp -
K133-
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4.6.1 Removing and installing central locking
d ran
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SAFELOCK function warning lamp - au ac
ss
K133-
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Removing:
rm
ab
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– Switch off ignition and all electrical consumers and disengage
ot
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ignition key or start button by moving to position 0 (pre-detent).
h re
hole
spec
– Remove door trim ⇒ General body repairs, interior; Rep. gr.
es, in part or in w
70 ; Door trim; Removing and installing driver side front door
t to the co
trim; Removing .
– Unclip central locking SAFELOCK function warning lamp -
rrectness of i
K133- -1- by pressing locking lugs together -arrows- and re‐
move from door trim panel.
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– Pull connector -1- off central locking SAFELOCK function yri
p by
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warning lamp - K133- -2-.
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Installing:
Installation is carried out in reverse order of removal.
4.6.2 Checking central locking SAFELOCK
function warning lamp - K133-
The central locking SAFELOCK function warning lamp - K133-
can be checked by the final control diagnosis for the driver door
control unit - J386- ⇒ page 437 .
4. Lights and switches in front doors 365
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
n AG. Volkswagen AG do
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4.7 Removing and installing window regula‐ lks es n
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tor switch in front passenger door -
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E107- au ac
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The window regulator switch in front passenger door - E107- con‐
wit
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tains an integral window regulator switch illumination bulb - L53- ,
h re
hole
which cannot be renewed separately.
spec
es, in part or in w
t to the co
Removing:
– Switch off ignition and all electrical consumers and disengage
rrectness of i
ignition key or start button by moving to position 0 (pre-detent).
l purpos
– Remove door trim ⇒ General body repairs, interior; Rep. gr.
70 ; Door trim; Removing and installing front passenger side
front door trim; Removing.
nf
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or
– Unclip connector -1- and disconnect.
m
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– Remove securing screws -arrows- and remove handle along
n in
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with window regulator switch in front passenger door - E107- .
thi
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– Release locking lugs -arrows- and remove window regulator
switch -1-.
Installing:
Installation is carried out in reverse order of removal.
4.8 Front left entry light - W31- and front
right entry light - W32-
Note
Removal and installation of all entry lights are performed in the
same manner and are described only for one light.
Entry lights:
♦ Front left entry light - W31-
♦ Front right entry light - W32-
366 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Rear left entry light - W33-
♦ Rear right entry light - W34-
4.8.1 Removing and installing front entry
lights -W31- and -W32-
Special tools and workshop equipment required
♦ Removal wedge - 3409-
Note AG. Volkswagen AG d
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♦ When removing and installing components
d by that are in view gu
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se
(switches, covers, trim and sothoon), mask off areas in which
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tools ( removal wedge - 3409-
s a , screwdriver) are used to lever
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out those components using commercially available tape.
s
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♦ Removal and installation of all entry lights are performed in the
an
itte
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same manner and are described only for one light.
erm
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Removing:
, is n
h re
hole
– Switch off ignition and all electrical consumers and disengage spec
ignition key or start button by moving to position 0 (pre-detent).
es, in part or in w
t to the co
– Use the removal wedge - 3409- or a suitable screwdriver to
carefully prise out the light.
rrectness of i
– Release connector and remove the plug.
l purpos
Renewing bulb:
nform
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at
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– Carefully prise lens off housing. Cop py
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4. Lights and switches in front doors 367
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Carefully pull bulb -1- out of holder.
– Renew glass-base bulb (12 V, 5 W).
Installing:
Installation is carried out in reverse order of removal.
4.8.2 Checking front entry lights -W31- and -
W32- gen AG
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The front left entry light - bW31-
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can be checked by the finalotcontrol
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diagnosis for the driver
orise side door control unit - J386- nte
⇒ page 437 . auth eo
ra
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The front right entry light - W32- can be checked using final control
ce
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un
pt
diagnosis for the front passenger side door control unit - J387-
an
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⇒ page 438 .
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4.9 Components - front door locks
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The following components (depending on level of equipment) are h re
hole
integrated into the driver side door lock: spec
es, in part or in w
t to the co
♦ Driver door contact switch - F2-
♦ Driver side central locking switch - F59-
rrectness of i
♦ Driver side central locking lock unit - F220-
l purpos
♦ Driver door central locking motor - V56-
♦ Driver door central locking SAFELOCK function motor - V161-
nform
ercia
The following components (depending on level of equipment) are
m
integrated into the passenger side door lock:
com
tion in
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♦ Front passenger door contact switch - F3-
te o
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♦ Front passenger side central locking lock unit - F221-
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♦ Front passenger side central locking motor - V57-
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♦ Front passenger door central locking SAFELOCK function
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motor - V162- p by
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Note
♦ The above mentioned components cannot be renewed indi‐
vidually.
♦ All the components in the driver side door lock can be checked
by the final control diagnosis for the driver door control unit -
J386- ⇒ page 437 .
♦ All the components in the front passenger side door lock can
be checked by the final control diagnosis for the front passen‐
ger door control unit - J387- ⇒ page 438 .
In the event of component defects - front door locks:
– Replace corresponding door lock ⇒ General body repairs,
exterior; Rep. gr. 57 ; Front door; Door components; Central
locking; Removing and installing door lock.
368 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
5 Lights and switches in rear doors
5.1 Removing and installing rear window
regulator switch -E52- and -E54-
Note
♦ The procedure for removal and installation of the rear left win‐
dow regulator switch, in door - E52- and the rear right window
regulator switch, in door - E54- is the same and is therefore
described for one switch only.
♦ The rear left window regulator switch, in door - E52- contains
an integral window regulator switch illumination bulb - L53- ,
which cannot be renewed separately.
♦ The rear right window regulator switch, in door - E54- contains
an integral window regulator switch illumination bulb - L53- ,
. Volkswagen AG
which cannot be renewed separately.lkswagen AG does
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Removing: ho
ris tee
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– Switch off ignition and allsselectrical consumers and disengage
ce
ignition key or start button by moving to position 0 (pre-detent).
le
un
pt
an
d
itte
– Remove door trim ⇒ General body repairs, interior; Rep. gr.
y li
rm
ab
70 ; Door trim; Removing and installing rear door trim; Re‐
pe
ility
moving.
ot
wit
, is n
h re
– Remove securing screws -arrows- and remove handle along
hole
with window regulator switch.
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
– Release locking lugs -arrows- and remove window regulator
s
iva
do
r
switch -1-.
rp
cum
fo
en
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Installing:
n
t.
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Cop py
t.
Installation is carried out in reverse order of removal.
rig
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pyri by
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5. Lights and switches in rear doors 369
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
5.2 Rear left entry light - W33- and rear right
entry light - W34-
5.2.1 Removing and installing rear entry lights
-W33- and -W34-
Note
Removal and installation of all entry lights are performed in the
same way and are described only for one light ⇒ page 367 .
5.2.2 Checking rear entry lights -W33- and -
W34-
Rear left entry light - W33- and rear right entry light - W34- Can
be checked using final control diagnosis for convenience system
central control unit - J393- ⇒ page 434 .
5.3 Components - rear door locks
The following components (depending on level of equipment) are
integrated into the rear left door lock:
♦ Rear left door contact switch - F10-
♦ Rear left central locking lock unit - F222- agen
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♦ Rear left door central locking SAFELOCK functionedmotor -b ara
nte
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V163- hor eo
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♦ Rear left door central locking motor, lock - V214-
ss c
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The following components (depending on level of equipment) are
an
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integrated into the rear right door lock:
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♦ Rear right door contact switch - F11-
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♦ Rear right central locking lock unit - F223-
h re
hole
spec
♦ Rear right door central SAFELOCK function locking motor -
es, in part or in w
V164- t to the co
♦ Rear right door central locking motor, lock - V215-
rrectness of i
Note
l purpos
♦ The above mentioned components cannot be renewed indi‐
nform
ercia
vidually.
m
♦ The rear left central locking lock unit - F222- and the rear right
com
tion in
central locking lock unit - F223- . Can be checked using final
r
te o
control diagnosis for convenience system central control unit
thi
s
iva
- J393- ⇒ page 434 .
do
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In the event of component defects - rear door locks:
t.
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Cop py
.
– Replace corresponding door lock ⇒ General body repairs,
ht rig
rig ht
by
exterior; Rep. gr. 58 ; Rear door; Door components, Removing copy Vo
by lksw
and installing door lock. cted agen
Prote AG.
370 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
6 Lights and switches inkswluggage
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6.1 Luggage compartment light - W3-
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ab
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ility
6.1.1 Removing and installing luggage com‐
ot
wit
, is n
partment light - W3-
h re
hole
spec
Special tools and workshop equipment required
es, in part or in w
t to the co
♦ Removal wedge - 3409-
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
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op
Removing:
C py
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– Switch off ignition and all electrical consumers and disengage co Vo
by lksw
ignition key or start button by moving to position 0 (pre-detent). cted agen
Prote AG.
– Carefully prise luggage compartment light - W3- out with re‐
moval wedge - 3409- or a suitable screwdriver.
– Unclip connector -arrow- and disconnect.
Renewing bulb:
6. Lights and switches in luggage compartment 371
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Press contact plate -1- of luggage compartment light - W3- in
direction of -arrow- and remove bulb -2- from holder.
– Renew festoon bulb (12 V, 10 W).
Installing:
Installation is carried out in reverse order of removal.
6.2 Rear lid lock unit - F256-
The following components are integrated into the rear lid lock unit
- F256- : AG. Volkswagen AG d
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♦ Luggage compartment light switch - F5- olksw not
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♦ Rear lid electric release motor - V254- horis
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♦ The above mentioned components cannot be renewed indi‐
pe
ility
vidually.
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♦ The rear lid lock unit - F256- can be checked using final control
hole
spec
diagnosis for convenience system central control unit - J393-
es, in part or in w
⇒ page 434 .
t to the co
6.2.1 Removing and installing rear lid locking
rrectness of i
unit - F256-
l purpos
The rear lid locking unit - F256- is integrated into the rear lid lock
and cannot be renewed individually.
nform
ercia
If the rear lid locking unit - F256- is found to be defective, the entire
m
rear lid lock must always be renewed.
a
com
tion in
– Replace rear lid lock ⇒ General body repairs, exterior; Rep.
r
te o
thi
gr. 55 ; Covers and flaps; Rear lid; Assembly overview - lock‐
s
iva
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ing and unlocking components.
r
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cted agen
Prote AG.
372 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
7 Lights and switches in roof trim
AG. Volkswagen AG d
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7.1 Front interior light by gu
d ara
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The following components (depending
ss au
on level of equipment) are ra
c
integrated into the front interior light:
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an
♦ Front interior light button - E326-
itte
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ab
♦ Driver side reading light button - E457-
ility
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♦ Front passenger side reading light button - E458-
, is n
h re
hole
♦ Front interior light - W1-
spec
es, in part or in w
♦ Left centre reading light - W39-
t to the co
♦ Right centre reading light - W40-
rrectness of i
♦ Sunroof switch - E8-
l purpos
♦ Sliding sunroof switch illumination bulb - L65-
♦ Telephone microphone - R38-
nform
ercia
7.1.1 Removing and installing front interior
m
at
om
light
ion
c
in t
or
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e
Special tools and workshop equipment required
at
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♦ Removal wedge - 3409-
um
for
en
ng
t.
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Cop py
t. rig
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pyri by
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cted agen
Prote AG.
Note
When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which tools
( removal wedge - 3409- , screwdriver) are used to lever out those
components using commercially available tape.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
7. Lights and switches in roof trim 373
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Carefully lever out trim -1-.
– Remove screws -1-, release locking lugs -arrows B- and re‐
move interior light from moulded headliner, as far as wiring
agen
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spec
es, in part or in w
t to the co
– Release connectors -1- and -2- and disconnect them.
– Unclip telephone microphone - R38- -arrow- on vehicles with
rrectness of i
a hands-free system.
l purpos
– Remove front interior light.
Installing:
nf
ercia
o
Installation is carried out in reverse order of removal.
rm
m
atio
om
n in
or c
thi
te
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en
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7.1.2 Renewing front interior light - W1- Cop py
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Removing: cop Vo
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– Switch off ignition and all electrical consumers and disengage
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ignition key or start button by moving to position 0 (pre-detent).
– Remove front interior light ⇒ page 373 .
– Press contact plate -1- of front interior light - W1- in
-direction of arrow- and remove festoon bulb -2-, together with
contact plate, from holder.
– Renew festoon bulb (12 V, 10 W).
Installing:
Installation is carried out in reverse order of removal.
374 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
olksw
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7.1.3 Replacing front reading lights -W13- and
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The renewal of the bulbs is the same for both reading lamps.
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Removing:
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– Switch off ignition and all electrical consumers and disengage
t to the co
ignition key or start button by moving to position 0 (pre-detent).
– Remove front interior light ⇒ page 373 .
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– Turn bulb holder in direction of -arrow- and remove.
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– Renew glass-base bulb (12 V, 5 W).
Installing:
Installation is carried out in reverse order of removal.
7.1.4 Removing and installing front interior
light button - E326- , front interior light
button -E457- and -E458-
Note
♦ The front interior light button - E326- , driver side reading light
button - E457- and front passenger side reading light button -
E458- cannot be replaced individually.
♦ The complete component must be renewed in the event of re‐
pair.
7. Lights and switches in roof trim 375
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
7.1.5 Removing and installing sliding sunroof
switch - E8-
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The sliding sunroof switch illumination bulb - L65- is located in the ss c
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sunroof switch - E8- .
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– Switch off ignition and all electrical consumers and disengage
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ignition key or start button by moving to position 0 (pre-detent).
h re
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– Remove front interior light ⇒ page 373 .
es, in part or in w
t to the co
– Disconnect connector -arrow-.
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– Release locking lugs -arrows- and remove sunroof switch - E8-
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Installation is carried out in reverse order of removal.
7.2 Rear interior and reading lights
The following components are integrated into the rear interior light
and reading light:
♦ Rear left reading light - W11-
♦ Rear right reading light - W12-
♦ Rear interior light - W43-
Note
♦ The removal and installation of all lamps is identical
⇒ page 378 .
♦ The interior light and reading light and the switches for the
interior light and reading light are permanently connected. In
the event of repair, the complete component must be renewed.
376 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
7.2.1 Removing and installing rear interior
and reading lights
Special tools and workshop equipment required
♦ Removal wedge - 3409-
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When removing and installing components that are in view s
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( removal wedge - 3409- , screwdriver) are used to lever out those
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Removing:
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– Switch off ignition and all electrical consumers.
es, in part or in w
t to the co
– Release locking lugs -arrows- and remove trim with lens from
interior light and reading lamp.
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– Release locking lugs -arrows- and remove interior light and op
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reading lamp out of moulded headliner.
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7. Lights and switches in roof trim 377
Passat 2006 ➤ , Passat Variant 2006 ➤ agen
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– Unclip connector -arrow- and disconnect. autho eo
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Installing:
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Installation is carried out in reverse order of removal.
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7.2.2 Renewing rear interior and reading light
ss
bulbs
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Removing:
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– Release locking lugs -arrows- and remove trim with lens from
o
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interior light and reading lamp.
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– Carefully pull glass-base bulb out of holder -arrows-.
– Renew defective glass-base bulb (12 V, 5 W).
Installing:
Installation is carried out in reverse order of removal.
7.3 Illuminated vanity mirrors -W20- and -
W14- with contact switches for vanity
mirrors -F147- and -F148-
The vanity mirror contact switch and vanity mirror light are inte‐
grated in the sun visor and cannot be renewed individually.
If the vanity mirror contact switch or the light is defective, the
complete sun visor must always be renewed.
– Renewing basic sun visor ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments, covers and trim; Removing and
installing basic sun visor .
– Renewing double sun visor ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments, covers and trim; Removing and
installing double sun visor .
378 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
7.4 Garage door opener
General description:
The garage door opener is integrated in the sun visor on the driver
side. The garage door opener control unit - J530- , button 1 for
garage door opener - E392- , button 2 for garage door opener -
E393- , button 3 for garage door opener - E394- and garage door
opener warning lamp - K179- are integrated into one unit in the
sun visor.
7.4.1 Removing and installing garage door
opener
Note
♦ The garage door opener cannot be renewed individually. The
AG. Volkswagen
complete sun visor must be renewed when defective.
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♦ Additional information: ris
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♦ ⇒ Operating manual au ac
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– Remove driver side sun visor ⇒ General body repairs, interior;
ab
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Rep. gr. 68 ; Compartments, covers and trims; Removing and
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installing basic sun visor or ⇒ General body repairs, interior;
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Rep. gr. 68 ; Compartments, covers and trims; Removing and
hole
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installing double sun visor .
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7.5 Automatic anti-dazzle interior mirror -
Y7-
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7.5.1 Removing and installing automatic anti-
dazzle interior mirror - Y7-
nform
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– Remove the interior mirror ⇒ General body repairs, interior;
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Rep. gr. 68 ; Removing and installing interior mirror.
on in
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7. Lights and switches in roof trim 379
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Electrical system - Edition
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8 Lights and switches in centre console
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8.1 Removing and installing switches in
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centre console
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The procedure for removal and installation of the following com‐
ponents is identical and is therefore described for one component
rrectne
only.
♦ Rear roller blind switch - E149-
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♦ TCS and ESP button - E256-
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♦ Parking aid button - E266-
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♦ Park assist steering button - E581-
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♦ Tyre pressure monitor display button - E492-
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♦ Auto-hold button - E540-
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Note
When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which tools
( removal wedge - 3409- , screwdriver) are used to lever out those
components using commercially available tape.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Carefully lever out trim -1-.
– Disconnect connector.
– Release locking lug arrow and remove switch.
Installing:
Installation is carried out in reverse order of removal.
380 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
8.2 Removing and installing front ashtray il‐
lumination bulb
The function of the illumination of the front ashtray is undertaken
by the cigarette lighter illumination bulb - L28- . It is a component
of the cigarette lighter - U1- and can only be removed and installed
together with the cigarette lighter - U1- .
– Removing and installing cigarette lighter - U1- ⇒ page 381
8.3 Removing and installing cigarette lighter
- U1-
The cigarette lighter - U1- is located in the front section of the
centre console next to the ashtray.
Removing:
All the instructions and information for this manual are found in
the workshop manual “Electrical System, General Information”. A
link to this workshop manual is not possible
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8.4 Removing and installing heated rear
ss
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seat switches -E128- and -E129- with
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The procedure for removal and installation of the heated rear left
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seat switch with regulator - E128- and the heated rear right seat
is n
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switch with regulator - E129- is the same and is therefore descri‐
ole,
spec
bed for one switch only.
urposes, in part or in wh
t to the co
Special tools and workshop equipment required
♦ Removal wedge - 3409-
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Note Prote
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When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which tools
( removal wedge - 3409- , screwdriver) are used to lever out those
components using commercially available tape.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
8. Lights and switches in centre console 381
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Carefully lever out trim -1-.
– Remove bolts -arrows-.
– First pull trim backwards in direction of -arrow 1-, then upwards
in direction of -arrow 2- and remove trim.
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– Release connector -1- and disconnect it.
spec
urposes, in part or in wh
t to the co
– Remove heated rear left seat switch with regulator - E128-
-2- from trim.
Installing:
rrectne
Installation is carried out in reverse order of removal.
ss o
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8.5 Removing and installing storage com‐
p
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partment illumination bulb - L120-
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382 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Removal wedge - 3409-
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When removing and installing components that are in view
wit
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(switches, covers, trim and so on), mask off areas in which tools
h re
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( removal wedge - 3409- , screwdriver) are used to lever out those
spec
components using commercially available tape.
es, in part or in w
t to the co
Removing:
rrectness of i
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
l purpos
– Carefully lever out trim -1-.
nform
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– Remove bolts -arrows-.
8. Lights and switches in centre console 383
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– First pull trim backwards in direction of -arrow 1-, then upwards
in direction of -arrow 2- and remove trim.
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– Unclip connector -2-, release it and pull it off connector.
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– Unclip storage compartment illumination bulb - L120- -1- and
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pull it out along with the wiring.
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Installing:
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Installation is carried out in reverse order of removal.
hole
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rrectness of i
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8.6 Removing and installing AC/DC con‐
nform
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verter with socket, 12 V - 230 V - U13-
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♦ Capacitors are also located in the housing of the AC/DC
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converter with socket, 12 V - 230 V - U13- and these are en
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charged with a residual voltage.
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♦ The housing of the AC/DC converter with socket, 12 V -
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230 V - U13- must never be opened.
Special tools and workshop equipment required
♦ Removal wedge - 3409-
384 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
♦ When removing and installing components that are in view
(switches, covers, trim and so on), mask off areas in which
tools ( removal wedge - 3409- , screwdriver) are used to lever
out those components using commercially available tape.
♦ The connector, wiring and 230 V socket must never be re‐
paired.
♦ The complete unit must be replaced if the connector, wiring,
230 V socket or the AC/DC converter are defective.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Carefully lever out trim -1-.
AG. Volkswagen AG d
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– Remove bolts -arrows-. ss
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ole,
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urposes, in part or in wh
t to the co
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– First pull trim backwards in direction of -arrow 1-, then upwards
o
cial p
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in direction of -arrow 2- and remove trim.
nform
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8. Lights and switches in centre console 385
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unclip connector -1- and disconnect.
– Unclip heated rear seat switch with regulator from trim on ve‐
hicles with heated rear seats.
AG. Volkswagen AG d
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– Release socket at locking lugs -arrows- and pull it out.
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– Remove bolts -arrows-.
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Installing:
um
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Installation is carried out in reverse order of removal.
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386 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
9 Horn
9.1 Removing and installing treble horn -
H2- and bass horn - H7-
Note
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The treble horn - H2- and the bass horn - H7- are y Vactuated in
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parallel by the onboard supply control unit -orJ519-
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♦ The procedure for removal and installation
ss a of both horns is the ra
c
same and is therefore described for just one horn.
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♦ The treble horn - H2- and the bass horn - H7- are fitted on the
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left/right of the radiator respectively.
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Removing:
h re
hole
– Switch off ignition and all electrical consumers.
spec
es, in part or in w
t to the co
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 50 ; Body - front; Noise insulation .
– Disconnect connector -2-.
rrectness of i
– Remove securing bolt -1- and remove horn -3- with bracket.
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Installing:
nform
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– Install in the reverse order of removal. When doing this, note
the following:
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– Tighten threaded connections to specified torque
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⇒ page 408 .
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The horns ( treble horn - H2- and bass horn - H7- ) can be checked
in final control diagnosis for the onboard supply control unit -
J519- ⇒ page 424 .
9.3 Horn plate - H-
The horn is operated via the spring mounted cover in the centre
of the steering wheel. Depending on equipment, the horn plate is
either a component part of the steering wheel or integrated into
the airbag unit on the driver side and cannot be replaced as an
individual item. If horn plate is defective, renew driver side airbag
unit or steering wheel.
Remove driver airbag unit ⇒ General body repairs, interior; Rep.
gr. 69 ; Airbag; Removing and installing driver airbag unit .
Remove steering wheel ⇒ Running gear; Rep. gr. 48 ; Assembly
overview - steering wheel; Removing and installing steering
wheel .
9.3.1 Checking horn plate
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
9. Horn 387
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Steering wheel electronics
♦ Electrical components
♦ Horn plate -H- AG. Volkswagen AG d
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388 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
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10 Immobiliser
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Additional information:
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⇒ Self-study programme No. 339 ; The Passat 2006
h re
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spec
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
es, in part or in w
System
t to the co
General description:
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The Passat features a fourth-generation immobiliser with online
connection. The main component of the fourth generation immo‐
l purpos
bilizer is a central database, in which all of the theft-relevant data
from the participating control units is stored. Adapting the control
units associated with the immobiliser is not possible without an
nform
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online link to this database.
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Online system test ⇒ page 396
ion in
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New features of the forth-generation immobiliser:
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r
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porary access authorisation to the components is not availa‐
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ted online.
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♦ All – including re-ordered – ignition keys are pre-coded to a
specific vehicle in the factory and can only be adapted to this
vehicle.
♦ The relevant vehicle identification number must be specified
when re-ordering ignition keys.
♦ It is no longer possible to adapt components of other brands
for use in Volkswagen vehicles.
Immobilizer components:
♦ Immobiliser control unit - J362- ⇒ page 390
♦ Electronic steering column lock (ESL) control unit - J764-
⇒ page 392
♦ Electronic ignition lock - D9- ⇒ page 390
♦ Engine control unit - J623- ⇒ Rep. gr. 24 ; Engine control unit
♦ Ignition key ⇒ page 394
Changing all components for immobiliser ⇒ page 396
Immobiliser control unit - J362- functions:
♦ Storing all theft-relevant data in the central database via the
online link.
♦ Communication between all components associated with the
immobiliser.
♦ Encryption of data between associated control units.
Fault detection and fault display:
The immobiliser is equipped with self-diagnosis, which makes
fault finding easier.
10. Immobiliser 389
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
10.1 Immobiliser control unit - J362-
The immobiliser control unit - J362- is integrated in the conven‐
ience system central control unit - J393- .
If the immobiliser control unit is defective, the convenience sys‐
tem central control unit - J393- must be renewed.
– Removing and installing convenience system central control
unit - J393- ⇒ page 432 .
Note
♦ The procedure must always be carried out for reading the co‐
des stored in the “convenience system central control unit” if
the convenience system central control unit - J393- is to be
renewed ⇒ page 434 .
♦ After renewing the convenience system central control unit -
J393- , the convenience system central control unit's other
functions, such as “immobiliser”, “anti-theft alarm”, “entry and
start authorisation”, “tyre pressure monitor” and the central
locking system keys must also be adapted depending on
equipment.
♦ Start by adapting the immobiliser ( ⇒ page 390 ) and continue,
in any sequence, with the further functions of the convenience
system central control unit - J393- .
10.1.1 Adapting immobiliser control unit - J362-
After renewing the convenience system central control unit -
J393- , the immobiliser must be adapted.
– Connect vehicle diagnosis tester ⇒ page 409 .
n AG. Volkswagen A
– Select “Guided fault finding”
olks
wage mode in vehicle diagnosis
G do
es n
o
tester .
V t gu
by a
– Using “GoTo” rbutton,
ise
d select “Functions/component” and
ran the
tee
following menu
utho options in succession: or
a ac
ss
♦ Body
ce
e
nl
pt
du
an
♦ Electrical system
itte
y li
erm
ab
♦ 01 - On Board Diagnostic capable systems
ility
ot p
wit
♦ Immobiliser
, is n
h re
hole
♦ Immobiliser functions
spec
es, in part or in w
♦ Adaption when changing immobiliser
t to the co
10.2 Immobiliser reader unit - D1-
rrectness of i
The immobiliser reading unit - D1- is integrated in the electronic
l purpos
ignition switch and cannot be replaced separately.
Electronic ignition lock - D9- : ⇒ page 390
nform
ercia
10.3 Electronic ignition lock - D9-
m
at
om
io
The following components (depending on equipment) are inte‐
n
c
in t
or
grated into the electronic ignition lock:
his
ate
do
riv
♦ Immobiliser reader unit - D1-
p
cum
for
en
g
♦ Button illumination bulb - L76-
n
t.
yi Co
Cop py
t. rig
gh ht
pyri by
390
co Vo
by lksw
Rep. gr.96 - Lights, bulbs, switches - interior cted agen
Prote AG.
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Ignition key withdrawal lock solenoid - N376- (vehicles with
automatic gearbox only)
10.3.1 Removing and installing electronic igni‐
tion lock - D9-
Note
If electronic ignition lock - D9- is renewed, no coding, basic setting
or adaption are necessary.
Special tools and workshop equipment required
♦ Pliers - VAS 6339-
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove trim on driver side ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments, covers and trim; Removing and
installing trim onadriver
gen AG side .
. Volkswagen AG
dow es n
olks o
– Press cover by -3- of trim -1- downwards to gain
V t gu
araccess to the
ed an
fasteners
horis of the trim -1-. tee
t or
au ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
– Press fasteners of trim -1- outwards through recesses -2- on
both sides using pliers - VAS 6339- .
l purpos
– Remove trim.
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
10. Immobiliser 391
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
o eo
Passat 2006 ➤ ,aPassat
ut
h
Variant 2006 ➤ ra
s c
Electrical system - Edition 10.2013 s
ce
e
nl
pt
du
an
– Remove bolt -1-.
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
– Release fasteners -arrow- on both sides and remove elec‐
m
at
tronic ignition lock - D9- -2- from trim on driver side -1- in
om
ion
direction of -arrow-.
c
in t
or
his
te
Installing:
a
do
priv
cum
or
Installation is carried out in reverse order of removal.
f
en
ng
t.
yi Co
Cop py
ht. rig
Note
rig ht
py by
co Vo
by lksw
cted agen
Prote
Ensure fasteners of electronic ignition lock have locked correctly
AG.
into trim on driver side when installing.
10.3.2 Checking electronic ignition lock - D9-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Immobiliser
♦ Immobiliser electrical components
♦ D9 electronic ignition lock
10.4 Electronic steering column lock (ESL)
control unit - J764-
Steering column lock control element - J764- is integrated into
electronic steering column lock control unit - N360- .
Steering column locking and unlocking are released via immobil‐
iser control unit - J362- in convenience system central control unit
- J393- .
10.4.1 Removing and installing electronic
steering column lock control unit - J764-
Removing:
Special tools and workshop equipment required
♦ T10424
392 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note agen
AG. Volkswagen AG d
oes
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V gu
by ara
♦ The Steering column lock control element - J764- ris is secured
ed
nte
to steering column with shear bolts. aut
ho eo
ra
ss c
♦ All information on further procedure can be obtained via vehi‐
ce
e
nl
cle diagnosis tester .
pt
du
an
itte
y li
♦ If the electronic steering column lock control unit - J764- is to
erm
ab
be renewed, the procedure for “adapting the electronic steer‐
ility
ot p
ing column lock control unit” must always be carried out after‐
wit
, is n
wards ⇒ page 394 .
h re
hole
spec
es, in part or in w
– Removing steering column with electronic steering column
t to the co
lock control unit - J764- ⇒ Running gear, axles, steering; Rep.
gr. 48 .
rrectness of i
– Carefully fit the steering column with protective elements in
vice -1- and move the universal joint -2- down.
l purpos
– Remove lower shear-head bolt from electronic steering col‐
umn lock control unit - J764- using special tool T10424.
nform
mercia
at
om
io
Note
n
c
in t
or
his
te
Remove the chips with a brush. Damage could otherwise occur.
a
do
priv
cum
for
en
g
– Release vice and turn steering column through 180°.
n
t.
yi Co
Cop py
– Tighten vice and move universal joint -2- down.
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted
– Remove lower shear-head bolt -arrow- from electronic steer‐
agen
Prote AG.
ing column lock control unit - J764- using special tool T10424.
Note
♦ Remove the chips with a brush. Damage could otherwise oc‐
cur.
♦ It is necessary to turn through 180° to prevent chips from en‐
tering the steering column from above upon loosening the
shear-head bolt.
Installing:
– Secure electronic steering column lock control unit - J764-
-4- using new shear-head bolts -arrows-. Tighten shear-head
bolts evenly until bolt head breaks off.
– Switch on the ignition and adjust the electronic steering lock
control unit - J764- ⇒ Vehicle diagnostic tester, ⇒ page 394
– Switch off the ignition and install steering column with elec‐
tronic steering column lock control unit - J764- ⇒ Running
gear, axles, steering; Rep. gr. 48 .
10. Immobiliser 393
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
10.4.2 Adapting electronic steering column
lock control unit - J764-
Note
Do not switch off the ignition whilst adjusting-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Immobiliser
♦ Immobiliser functions
♦ Adapting electric steering column lock
10.4.3 Checking electronic steering column
lock control unit - J764-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
AG. Volkswagen AG d
♦ Electrical system lksw
agen oes
not
Vo gu
y
♦ 01 - On Board Diagnostic capable systems ise
d b ara
nte
or eo
th
♦ Immobiliser s au ra
c
s
♦ Immobiliser electrical components ce
le
un
pt
an
d
itte
♦ J764 Electronic steering column lock control unit y li
erm
ab
ility
10.5 Ignition key
ot p
wit
is n
h re
The ignition key is designed without a key bit, as, for the first time,
ole,
spec
the vehicle is started via a pushing motion not with a turning mo‐
urposes, in part or in wh
tion. The reading coil for identifying the key and an emergency
t to the co
key are integrated into the ignition key. The emergency key
serves to mechanically unlock the driver door when opening via
radio remote control is not possible. The emergency key is inser‐
rrectne
ted into the ignition key and can be disengaged in two stages by
pressing the button on the side.
ss
Detent 1 = emergency key is fully inserted
o
cial p
f inform
Detent 2 = key fob can be used - emergency key remains locked
mer
atio
The various terminal voltages (term. S, term. 15) and the starting
om
process are switched on by pushing the start button in the elec‐
c
i
or
tronic ignition lock - D9- . The following switch positions are
thi
te
sd
a
possible via pushing the start button:
iv
o
pr
cum
r
fo
♦ P0 - off (pre-detent)
en
ng
t.
yi Co
op
♦ P1 - S contact on C py
t. rig
gh ht
yri by
♦ P2 - terminal 15 on cop Vo
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cted agen
Prote AG.
394 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ P3 - terminal 15 drive (after the starting process, the ignition
key automatically springs back to this position)
♦ P4 - terminal 50 on
In vehicles equipped with Kessy (Keyless Entry Start Stop Sys‐
tem), the switching processes in the ignition lock are carried out
with a start button. This start button remains in the ignition lock
and only functions together with a valid ID sender in the radio
remote control ignition key. Further information on the KESSY
system ⇒ page 319
10.5.1 Loss of the ignition key
Note
AG. Volkswagen AG d
agen oes
lksw not
Before removing lock set or control units,“"New identitydon by re‐
Vo gu
ara
newing all components"” function orise nte
eo
⇒ “10.5.4 New identity on renewing all components”,
aut page 396
h
ra
must be called up. ss c
ce
le
un
pt
an
d
All – including re-ordered – ignition keys are pre-coded to a spe‐
itte
y li
rm
cific vehicle in the factory and can only be adapted to this vehicle.
ab
pe
ility
The relevant vehicle identification number must be specified
ot
wit
when re-ordering ignition keys. The new keys must subsequently
, is n
h re
be adapted to the convenience system central control unit -
hole
spec
J393- .
es, in part or in w
t to the co
Note
rrectness of i
♦ If the entire lock set (all keys and lock cylinders) is renewed,
the electronic steering column lock control unit - J764- must
l purpos
also be renewed together with the convenience system central
control unit - J393- .
nform
ercia
♦ Before removing lock set or control units, “New identity on re‐
m
a
newing all components” function must be called up
com
tio
⇒ page 396 .
n in
r
te o
thi
s
iva
do
Adapting ignition key to convenience system central control unit
r
rp
cum
- J393- ⇒ page 395 .
fo
en
ng
t.
yi Co
Checking ignition key ⇒ page 396 . Cop py
rig
ht ht
rig
10.5.2 Adapting ignition keys
py by
co Vo
by lksw
cted agen
Prote AG.
Adapting ignition key to convenience system central control unit
- J393- :
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Immobiliser
♦ Immobiliser functions
♦ Adapting ignition keys
10. Immobiliser 395
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
agen oes
lksw not
10.5.3 Checking ignition key Vo gu
d by ara
ise nte
or eo
h
– Connect vehicle diagnosis tester ⇒ page a409
ut . ra
c
ss
– Select “Guided fault finding” mode in vehicle diagnosis tester .
ce
le
un
pt
an
d
itte
– Using “GoTo” button, select “Functions/component” and the
y li
erm
ab
following menu options in succession:
ility
ot p
♦ Body
wit
is n
h re
♦ Electrical system ole,
spec
urposes, in part or in wh
♦ 01 - On Board Diagnostic capable systems
t to the co
♦ Immobiliser
♦ Immobiliser electrical components
rrectne
♦ Ignition key
ss o
10.5.4 New identity on renewing all compo‐
cial p
f inform
nents
mer
atio
m
This program performs all the processes required for a recon‐
o
n
c
i
struction/reinitialisation of all immobiliser components.
or
n thi
te
sd
va
– Connect vehicle diagnosis tester ⇒ page 409 .
i
o
pr
cum
r
fo
– Select “Guided fault finding” mode in vehicle diagnosis tester .
en
ng
t.
yi Co
op
– Using “GoTo” button, select “Functions/component” and the
C py
t. rig
gh
following menu options in succession:
ht
pyri by
Vo
o
by c lksw
cted
♦ Body
agen
Prote AG.
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Immobiliser
♦ Immobiliser functions
♦ New identity on renewing all components
10.6 Online system test
The following processes are performed with this test program:
♦ System test for online connection
♦ Check of user authorization
♦ Test for correct line connection to Volkswagen database
Prerequisite for this is the online connection (network connection)
of the tester.
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Immobiliser
♦ Immobiliser functions
♦ Online system test
396 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
agen
11 Anti-theft alarm (ATA)
oes
ksw not
Vol gu
by ara
ed nte
oris eo
th
au ra
Note ss c
ce
le
un
pt
Additional information:
an
d
itte
y li
erm
ab
ility
ot p
⇒ Operating manual
wit
is n
h re
⇒ Self-study programme No. 339 ; The Passat 2006
ole,
spec
urposes, in part or in wh
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
System
t to the co
General description:
rrectne
The functions of the ATA are integrated into the convenience
system central control unit - J393- .
ss
After renewing the convenience system central control unit -
o
cial p
f
J393- , the anti-theft alarm must be adapted ⇒ page 430 .
inform
mer
atio
m
Note
o
n
c
i
or
n thi
te
sd
♦ The procedure must always be carried out for reading the co‐
iva
o
r
des stored in the “convenience system central control unit” if
p
cum
r
fo
the convenience system central control unit - J393- is to be
en
ng
t.
yi
renewed ⇒ page 434 .
Co
Cop py
t. rig
gh
♦ After renewing the convenience system central control unit -
ht
pyri by
J393- , the convenience system central control unit's other
co Vo
by lksw
cted agen
functions, such as “immobiliser”, “anti-theft alarm”, “entry and Prote AG.
start authorisation”, “tyre pressure monitor” and the central
locking system keys must also be adapted depending on
equipment.
♦ Start by adapting the immobiliser ( ⇒ page 390 ) and continue,
in any sequence, with the further functions of the convenience
system central control unit - J393- .
Fault detection and fault display:
The anti-theft alarm has a self-diagnosis function, which makes
fault finding easier.
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
Note
♦ If the anti-theft alarm has been triggered, the alarm source
stored in the convenience system central control unit - J393-
can be read ⇒ page 435 .
♦ Once the alarm horn - H12- has been triggered the source of
the alarm, which has been stored in the convenience system
central control unit - J393- can be read ⇒ page 435 .
11. Anti-theft alarm (ATA) 397
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
11.1 Assembly overview - anti-theft alarm
(ATA)
Note
The components of the anti-theft alarm (ATA) is dependent on the
vehicle equipment.
1 - Contact switch for bonnet -
F266-
❑ In lid lock
❑ Removing and installing
⇒ page 351
2 - Alarm horn - H12-
❑ In front right wheel
housing
❑ Removing and installing
⇒ page 403
3 - Convenience system cen‐
tral control unit - J393-
❑ Behind glove compart‐
ment
❑ Removing and installing
⇒ page 432
AG. Volkswagen AG d
4 - Front passenger door con‐ lksw
agen oes
not
trol unit - J387- by
Vo gu
ara
ed
❑ In front passenger door horis nte
eo
ut ra
❑ Removing and installing ss a c
⇒ Glazing, window reg‐ ce
le
un
ulator; Rep. gr. 64 ; Re‐ pt
an
d
itte
moving and installing y li
erm
ab
window regulator motor ility
ot p
wit
5 - Front passenger door con‐
is n
h re
tact switch - F3-
ole,
spec
❑ In front passenger side
urposes, in part or in wh
central locking lock unit
t to the co
- F221-
❑ Removing and installing
rrectne
⇒ General body repairs,
exterior; Rep. gr. 57 ;
Front door, door compo‐
ss
nents, central locking;
o
cial p
Removing and installing front door lock
inform
mer
6 - Interior monitor send and receive module 1 - G303- with interior monitor sensors and vehicle inclination
atio
m
sender - G384-
o
n
c
i
or
❑ In the roof console
thi
te
sd
a
❑ Removing and installing ⇒ page 400
iv
o
pr
cum
r
fo
7 - Rear right door contact switch - F11-
en
ng
t.
yi Co
❑ In rear right central locking lock unit - F223- t. Cop py
rig
gh
❑ Removing and installing ⇒ General body repairs, exterior; Rep. gr. 58 ; Rear door, door components;
ht
pyri by
Vo
Removing and installing door lock
o
by c lksw
cted agen
Prote AG.
8 - Rear lid lock unit - F256-
❑ Removing and installing ⇒ General body repairs, exterior; Rep. gr. 55 ; Covers, flaps, rear lid; Assembly
overview - locking and unlocking components
398 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
9 - Rear left door contact switch - F10-
❑ In rear left central locking lock unit - F222-
❑ Removing and installing ⇒ General body repairs, exterior; Rep. gr. 58 ; Rear door, door components;
Removing and installing door lock
10 - Interior monitor deactivation switch - E267- and deactivation button for vehicle inclination sender - E360-
❑ In trim of B-pillar on driver side
❑ Removing and installing ⇒ page 348
11 - Driver door contact switch - F2-
❑ In driver side central locking lock unit - F220-
❑ Removing and installing ⇒ General body repairs, exterior; Rep. gr. 57 ; Front door, door components,
central locking; Removing and installing front door lock
12 - Removing and installing central locking SAFELOCK function warning lamp - K133-
❑ In front door trim
❑ Removing and installing ⇒ page 365
13 - Driver door control unit - J386-
❑ In driver door
❑ Removing and installing ⇒ Glazing, window regulator; Rep. gr. 64 ; Removing and installing window
regulator motor
14 - Central locking and anti-theft alarm system aerial - R47-
❑ Behind A-pillar trim ⇒ page 402 .
11.2 Activating and deactivating anti-theft
alarm AG. Volkswagenn AG do
wage es n
Activating anti-theft alarm: Volks ot g
by ua
ed ran
The anti-theft alarm is switchedthonor automatically when the vehicle
is tee
or
is locked. The anti-theft alarm auis then immediately primed. ac
ss
ce
le
un
pt
an
d
Note
itte
y li
rm
ab
pe
ility
♦ To stop the anti-theft alarm system triggering an alarm unnec‐
ot
wit
, is n
essarily, close all windows and doors before locking vehicle.
h re
hole
spec
♦ The anti-theft alarm cannot be activated if:
es, in part or in w
t to the co
♦ Ignition terminal 15 is switched.
♦ The immobiliser detects an authorised key.
rrectness of i
♦ The driver door is open.
l purpos
♦ The door control unit is not OK
nform
ercia
Deactivating anti-theft alarm:
m
♦ The anti-theft alarm is deactivated on unlocking the vehicle
a
com
tio
with the remote control unlocking button or
n in
r
te o
thi
♦ On opening the vehicle by way of the keyless access feature
s
iva
do
or
r
rp
cum
fo
en
g
♦ When the ignition terminal 15 is switched or
n
t.
yi Co
op py
♦ When the immobiliser detects an authorised key.
. C rig
ht ht
rig by
py Vo
Unlock the vehicle mechanically (emergency open).
co lksw
by
cted agen
Prote AG.
– Unlock driver door using emergency key.
11. Anti-theft alarm (ATA) 399
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
The anti-theft alarm system remains active, although no alarm is
triggered.
– Switch on ignition within 15 seconds.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
Note orise nte
eo
h
aut ra
s c
If you do not switch on the ignition, the alarm will trigger after 15 s
ce
e
seconds. nl
pt
du
an
itte
y li
erm
ab
When the ignition is switched on, the electronic immobiliser de‐
ility
ot p
tects a valid ignition key and deactivates the anti-theft alarm.
wit
, is n
h re
11.3 Interior monitor deactivation switch -
hole
spec
E267- and deactivation button for vehi‐
es, in part or in w
t to the co
cle inclination sender - E360-
– Removing and installing interior monitoring deactivation
rrectness of i
switch - E267- and deactivation button for vehicle inclination
sender - E360- ⇒ page 348 .
l purpos
11.4 Interior monitoring sensor - G273-
nform
ercia
The interior monitor send and receive module 1 - G303- , the ve‐
m
at
hicle inclination sender - G384- and the interior monitoring sensor
om
io
- G273- (3 sensors) comprise one unit.
n
c
in t
or
his
e
The interior monitoring sensor - G273- consists of three individual
at
do
riv
sensors which are connected via wiring to the interior monitor
p
cum
or
send and receive module 1 - G303- .
f
en
ng
t.
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The interior monitoring sensors cannot be renewed individually. Cop py
t. rig
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11.5 Interior monitor send and receive mod‐
p by
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ule 1 - G303-
Prote AG.
Note
The interior monitor send and receive module 1 - G303- , the ve‐
hicle inclination sender - G384- and the interior monitoring sensor
- G273- (3 sensors) comprise one unit.
11.5.1 Removing and installing interior monitor
send and receive module 1 - G303-
Special tools and workshop equipment required
♦ Removal wedge - 3409-
400 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
When removing and installing components that are in view swagen AG. Volkswagen AG does
(switches, covers, trim and so on), mask off areas in which by
Votools
lk not
gu
( removal wedge - 3409- , screwdriver) are used to lever
ris
e out those
d ara
nte
components using commercially available tape. uth o eo
r
a ac
ss
ce
le
Removing:
un
pt
an
d
itte
– Switch off ignition and all electrical consumers and disengage
y li
rm
ab
ignition key or start button by moving to position 0 (pre-detent).
pe
ility
ot
wit
– Carefully lever out trim -1-.
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
– Remove screws -1-, release locking lugs -arrows B- and re‐
te o
thi
s
move interior light from moulded headliner, as far as wiring
iva
do
r
allows in direction of -arrow A-.
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Release connectors -1- and -2- and disconnect them.
– Unclip telephone microphone - R38- -arrow- on vehicles with
a hands-free system.
– Remove front interior light.
11. Anti-theft alarm (ATA) 401
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove screws -arrows A-, release locking lugs -arrows B-
and remove console from moulded headliner in
-direction of arrow C-.
– Pull connector -2- off interior monitor send and receive moduleen AG. Volkswagen AG
1 - G303- -1-. olks
wag does
no
V t gu
by ara
– Release interior monitor send and receive module ise1 - G303-
d
nte
or
-1- at fasteners -arrows-. au
th eo
ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Release fasteners of interior monitoring sensors and take in‐
terior monitoring sensors and interior monitor send and re‐
rrectness of i
ceive module 1 - G303- out of moulded headliner.
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
11.6 Vehicle inclination sender - G384-
t. rig
gh ht
pyri by
Vo
co lksw
by
The interior monitor send and receive module 1 - G303- , the ve‐ cted agen
Prote AG.
hicle inclination sender - G384- and the interior monitoring sensor
- G273- (3 sensors) comprise one unit.
The vehicle inclination sender - G384- cannot be renewed sepa‐
rately.
11.7 Central locking and anti-theft alarm sys‐
tem aerial - R47-
The central locking and anti-theft alarm system aerial - R47- re‐
ceives the signals from the remote control and passes them to
the convenience system central control unit - J393- .
The central locking and anti-theft alarm system aerial - R47- con‐
sists of a RG174 HF wire where approx. 17 cm of the screening
is missing, this section is used as an aerial. The central locking
and anti-theft alarm system aerial - R47- is permanently attached
to the wiring harness and cannot be individually replaced. It is
located on the left A-pillar.
402 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
11.8 Adapting alarm delay on opening driver
door
This function can be used to switch the alarm delay on opening
the driver door on and off.
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
AG. Volkswagen AG d
agen oes
♦ Convenience system olksw not
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d by ara
e
♦ Functions of convenience system central control
horis unit nte
eo
aut ra
♦ Adapting alarm delay on opening driver sdoor
s c
ce
le
un
pt
11.9 Alarm horn - H12-
an
d
itte
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rm
ab
The alarm horn - H12- is located in the front right wheel housing.
pe
ility
ot
wit
, is n
11.9.1 Removing and installing alarm horn -
h re
hole
H12-
spec
es, in part or in w
t to the co
Special tools and workshop equipment required
♦ Drill - VAS 5134-
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
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t.
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Cop py
t. rig
gh ht
♦ Twist drill bit ∅ 2.5 mm yri
p by
o Vo
by c lksw
cted
♦ Twist drill bit ∅ 6 mm
agen
Prote AG.
Note
The anti-theft alarm must be deactivated ⇒ page 399 before re‐
moving the alarm horn.
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove front right wheel housing liner ⇒ General body re‐
pairs, interior; Rep. gr. 66 ; Wheel housing liner; Removing
and installing front wheel housing liner; Removing .
11. Anti-theft alarm (ATA) 403
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Use drill - VAS 5134- and a 6 mm ∅ twist drill bit to drill out the
shear-head bolts -arrows-.
– Release connector -1- by opening the cover -2- using a small
screwdriver and remove the alarm horn - H12- -3- from the
wheel housing.
AG. Volkswagen AG d
agen oes
olksw not
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d by ara
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or eo
h
ut ra
– Use drill - VAS
ss a
5134- and a 2.5 mm ∅ twist drill bit to drill out c
the remains of the bolts -arrows- and remove these using a
ce
le
un
pt
commercially available thread chaser.
an
d
itte
y li
erm
Installing:
ab
ility
ot p
wit
is n
h re
Note
ole,
spec
urposes, in part or in wh
Remove all metal swarf produced by drilling.
t to the co
– Perform necessary corrosion protection measures ⇒ Body
rrectne
Repairs; Rep. gr. Allgemeine Hinweise ; Body repairs .
– Connect connector to alarm horn - H12- .
ss o
cial p
f inform
Note
mer
atio
m
For reasons of clarity, the alarm horn - H12- is not shown in the
o
n
c
i
or
following illustration, therefore the connector is shown discon‐
thi
e
nected.
t
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi
– Guide clip -2- of alarm horn - H12- into aperture in body -1-.
Co
Cop py
t. rig
gh
– Secure alarm horn - H12- using shear-head bolts.
ht
pyri by
Vo
o
by c lksw
– Tighten shear-head bolts until bolt heads shear off.
cted agen
Prote AG.
– Install front right wheel housing liner ⇒ General body repairs,
interior; Rep. gr. 66 ; Wheel housing liner; Removing and in‐
stalling front wheel housing liner; Installing .
404 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
11.9.2 Checking alarm horn - H12-
The alarm horn - H12- can be checked using final control diag‐
nosis for convenience system central control unit - J393-
⇒ page 434 .
AG. Volkswagen AG d
agen oes
olksw not
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ara
ed
ris nte
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ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
11. Anti-theft alarm (ATA) 405
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
agen oes
lksw not
12 Taxi equipment Vo gu
d by ara
ise nte
or eo
h
aut ra
ss c
12.1 Onboard supply control unit - J519- for
ce
le
un
pt
an
d
special vehicles
itte
y li
rm
ab
pe
ility
Depending on equipment, different versions of the onboard sup‐
ot
wit
ply control unit - J519- for special vehicles are installed:
, is n
h re
hole
♦ Onboard supply control unit for medium special vehicles with‐
spec
out heated windscreen
es, in part or in w
t to the co
♦ Onboard supply control unit for high special vehicles without
heated windscreen
rrectness of i
♦ Onboard supply control unit for medium special vehicles with
heated windscreen
l purpos
♦ Onboard supply control unit for high special vehicles with
heated windscreen
nform
ercia
12.1.1 Removing and installing onboard supply
m
a
com
tio
control unit - J519- for special vehicles
n in
r
te o
thi
s
iva
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r
rp
cum
Note
fo
en
ng
t.
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op py
♦ The onboard supply control unit - J519- and relay carrier on t. C rig
gh ht
onboard supply control unit - J519- is one component and yri
p by
o Vo
cannot be renewed individually.
by c lksw
cted agen
Prote AG.
♦ The procedure must always be carried out for reading the co‐
des stored in the “onboard supply control unit” if the onboard
supply control unit - J519- or the relay carrier are to be re‐
newed ⇒ page 423 .
Removing and installing onboard supply control unit for special
vehicles ⇒ page 423 .
12.2 Special vehicle control unit - J608-
General description:
The special vehicle control unit - J608- controls special equipment
and special functions in the following special vehicles:
♦ Taxis
♦ Driving schools
♦ Disabled
♦ Driving schools for the disabled
♦ Special signal vehicle
♦ Special armoured vehicle
Fault detection and fault display:
The special vehicle control unit - J608- is equipped with self-di‐
agnosis, which is designed to simplify fault finding.
For fault finding, use vehicle diagnosis, testing and information
system in “Guided fault finding” mode.
406 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
12.2.1 Removing and installing special vehicle
control unit - J608-
Removing and installing special vehicle control unit - J608-
⇒ page 445 .
12.2.2 Coding special vehicle control unit -
J608-
Coding special vehicle control unit - J608- ⇒ page 446 .
AG. Volkswagen AG d
agen oes
12.2.3 Special vehicle control unit - J608- final by
Volksw not
gu
ara
control diagnosis ed
ris nte
ho eo
aut ra
Special vehicle control unit - J608- final control diagnosis ss c
ce
le
⇒ page 446 .
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
12. Taxi equipment 407
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
13 Specified torques: lights, bulbs and
switches - interior
13.1 Torque settings: alarm horn - H12-
Threaded connections Specified torques
Self-locking securing nut 5 Nm
Shear-head bolts 7 Nm
13.2 Specified torques: treble horn - H2-
G. Volkswagen nA AG do
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Threaded connections Volks ot g Specified torques
by ua
ed ran
Bracket securing ris
bolts totholongitudinal mem‐ M6 20teeNm
or
ber au ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
13.3 Specified torques: bass horn - H7-
ab
ility
ot p
wit
, is n
Threaded connections Specified torques
h re
hole
Bracket securing bolts to longitudinal mem‐ M6 20 Nm
spec
es, in part or in w
ber
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
408 Rep. gr.96 - Lights, bulbs, switches - interior
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
97 – Wiring
1 Vehicle diagnosis, testing and infor‐
mation systems
All the instructions and information for this manual are found in
the workshop manual “Electrical System, General Information”. A
link to this workshop manual is not possible at present for tech‐
nical reasons. Please select the workshop manual “Electrical
System, General Information” manually in ELSA.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
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nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Vehicle diagnosis, testing and information systems 409
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
2 Fuse holder n AG. Volkswagen AG do
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byV ua
d
Caution o
ir se
ran
tee
th or
au ac
When batteries are disconnected and reconnected, the proce‐
ss
ce
le
dure described in the workshop manual must be strictly ob‐
un
pt
an
served ⇒ page 4 .
d
itte
y li
rm
ab
pe
ility
ot
wit
2.1 Removing and installing fuse holder
, is n
h re
hole
spec
es, in part or in w
t to the co
Note
♦ The Passat is fitted with two fuse holders, one each on the left
rrectness of i
and right of the dash panel.
l purpos
♦ The following illustrations show the procedure for “Removing
left fuse holder”. The procedure for removing the right fuse
holder is analogue.
nform
mercia
a
Special tools and workshop equipment required
com
tion in
♦ Torque wrench - V.A.G 1410-
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
♦ Removal wedge - VAS 3409-
Caution
When batteries are disconnected and reconnected, the proce‐
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 .
Removing:
– Disconnect battery ⇒ page 4 .
410 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove side cover -1- of dash panel by inserting removal
wedge - VAS 3409- or a suitable screwdriver in recess -2- and
levering off side cover -1- in direction of -arrow-.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
– Remove securing screws -arrows- and remove fuse holder
pe
ility
ot
-1- as far as wiring allows.
wit
, is n
h re
Installing:
hole
spec
es, in part or in w
Installation is carried out in the reverse order. When installing ob‐
t to the co
serve the following:
– Tighten all securing bolts to specified torque ⇒ page 448 . rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2. Fuse holder 411
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
AG. Volkswagen AG d
agen oes
ksw
3 Relay carriers ol not
byV gu
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ed
ris nte
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ss c
3.1 Removing and installing relay carrier on
ce
e
nl
pt
du
an
left of dash panel
itte
y li
erm
ab
ility
ot p
Caution
wit
, is n
h re
hole
spec
When batteries are disconnected and reconnected, the proce‐
es, in part or in w
dure described in the workshop manual must be strictly ob‐
t to the co
served ⇒ page 4 .
rrectness of i
Removing:
l purpos
– Disconnect battery ⇒ page 4 .
– Remove dash panel ⇒ General body repairs, interior; Rep. gr.
nform
ercia
70 ; Dash panel; Removing and installing dash panel.
m
at
om
– Pull relays -arrows- out of relay carrier.
ion
c
in t
or
his
ate
do
riv
Note
p
cum
for
en
ng
t.
The number of relays and fuses depends on the vehicle equip‐
yi Co
op py
ment level. . C rig
ht ht
rig by
copy Vo
by lksw
cted agen
Prote AG.
– Unclip locking lugs in direction of -arrow- outwards and then
push connectors -1- through relay carrier.
– Release retainer -arrow A- and pull retainer with fuses in di‐
rection of -arrow B- off of relay carrier.
412 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Release locking lugs in direction of -arrows- and pull thermal
fuses -1- out of holders.
n AG. Volkswagen AG do
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u or
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ss
ce
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nl
pt
du
an
itte
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erm
ab
ility
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wit
, is n
h re
hole
spec
– Release locking lug -1- in direction of -arrow A- and pull holder
es, in part or in w
t to the co
in direction of -arrow C- off of relay carrier.
– Release locking lug -2- in direction of -arrow B- and pull holder
in direction of -arrow C- off of relay carrier.
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
or
– Release locking lug -1- of relay carrier in direction of -arrow-
f
en
ng
and take out relay carrier.
t.
yi Co
Cop py
. rig
Installing:
t
gh ht
pyri by
Vo
co
Installation is carried out in the reverse order. When installing ob‐
by lksw
cted agen
Prote
serve the following:
AG.
– First unclip the connector (for relays), the holder (for fuses)
and the holder (for thermal fuses) in the relay carrier.
– Seat relay carrier -2- in guide -1- and clip relay carrier in place.
3. Relay carriers 413
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
3.2 Removing and installing onboard supply
control unit - J519-
AG. Volkswagen AG d
agen oes
Note olksw not
y V gu
d b ara
rise nte
♦ The onboard supply
utho
control unit - J519- and relay carrier on eo
ra
onboard supply control unit - J519- is one component and
s a c
s
cannot be renewed individually.
ce
le
un
pt
an
d
♦ The procedure must always be carried out for reading the co‐
itte
y li
erm
des stored in the “onboard supply control unit” if the onboard
ab
ility
supply control unit - J519- or the relay carrier are to be re‐
ot p
wit
newed ⇒ page 423 .
is n
h re
ole,
spec
urposes, in part or in wh
Removing:
t to the co
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
rrectne
– Remove cover in footwell on driver side ⇒ General body re‐
pairs, interior; Rep. gr. 68 ; Compartments, covers and trim;
Removing and installing footwell cover on driver side .
ss o
cial p
f
– Push locking catch -1- of relay carrier connector on onboard
inform
supply control unit - J519- in -direction of arrow-.
mer
atio
om
n
c
Note i
or
n thi
te
sd
iva
o
r
♦ The relay carrier connector on onboard supply control unit -
p
cum
r
fo
J519- can only be pulled off after moving the locking catch to
en
ng
t.
yi
the “OPEN” position.
Co
Cop py
t. rig
gh
♦ The number of connectors and therefore the number of relays
ht
pyri by
depends on the vehicle equipment level.
co Vo
by lksw
cted agen
Prote AG.
♦ All connectors can only be fitted in one position and do not
therefore have to be marked.
– Release and disconnect connector -2-.
– Push locking catch -1- of onboard supply control unit connec‐
tor in direction of -arrow-.
Note
♦ The onboard supply control unit connectors can only be pulled
off after the locking catch has been moved to the “OPEN” po‐
sition.
♦ The number of connectors on onboard supply control unit -
J519- depends on the vehicle equipment level.
♦ All connectors can only be fitted in one position and do not
therefore have to be marked.
– Release and disconnect connector -2-.
414 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
AG. Volkswagen AG d Electrical system - Edition 10.2013
agen oes
olksw not
– Unclip onboard supply control yV g
d b unit - J519- and relay carrier on uara
se nte
onboard supply controlthounit out of retainers -arrows-.
ri
eo
au ra
– Pull onboard supplys control unit - J519- and relay carrier on
s c
ce
e
onboard supply control unit downwards and to rear out of
nl
pt
du
holder.
an
itte
y li
erm
ab
Installing:
ility
ot p
wit
Installation is carried out in the reverse order. When installing ob‐
, is n
h re
serve the following:
hole
spec
es, in part or in w
t to the co
Note
The locking catches cannot be placed in the “CLOSED” position
rrectness of i
until all connectors are “fitted” correctly.
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
3. Relay carriers 415
n AG. Volkswagen AG do
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Passat 2006 ➤ , Passat yV
olks Variant 2006 ➤ ot g
b ua
Electrical system
ir se - Edition 10.2013
d ran
tee
tho
u or
a ac
ss
4 Electronics boxes
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
4.1 Removing and installing E-box on left
wit
is n
side of engine compartment
h re
ole,
spec
urposes, in part or in wh
t to the co
Caution
When batteries are disconnected and reconnected, the proce‐
rrectne
dure described in the workshop manual must be strictly ob‐
served ⇒ page 4 .
ss o
cial p
f in
Removing:
form
mer
atio
– Disconnect battery ⇒ page 4 .
om
n
c
i
– Push safety clip -1- in direction of -arrow- and remove cover
or
n thi
e
from E-box -2- upwards.
t
sd
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fo
en
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pyri by
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– Remove hexagon nuts -1-.
– Open -arrows- covers -2- of cable guides on E-box.
– Remove wiring from stud connections.
– Unclip wiring from cable guides.
416 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Remove central bolt -arrow- from E-box -1-.
Note
When the central bolt -arrow- is removed, the E-box -1- is pushed
upwards off the E-box holder.
– Pull E-box -1- upwards off bracket of E-box.
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For removal of the flat contact housing -1-, the air filter housing
hole
spec
(on vehicles with diesel engine only), the battery and the battery
es, in part or in w
carrier must be removed.
t to the co
– If necessary, remove air filter housing.
rrectness of i
– Remove battery ⇒ page 4 .
l purpos
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om
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– Remove securing bolts -arrows- from battery carrier -1-.
t. rig
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pyri by
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– Take battery carrier -1- out of vehicle.
c by lksw
cted agen
Prote AG.
4. Electronics boxes 417
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Press tabs apart on retainer of E-box -arrows B- and slide flat
contact housing -1- sideways -arrow A- out of retainer of E-
box.
– Press tabs apart on bracket of E-box -arrows C- and slide flat
contact housing -2- forwards -arrow D- out of bracket of E-box.
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– Remove securing nuts -arrows- from bracket of E-box -1-.
, is n
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hole
spec
es, in part or in w
Note
t to the co
The installation of an additional relay carrier depends entirely on
the vehicle equipment.
rrectness of i
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– Pull retainer of E-box -1- upwards off studs (as far as cables
of additional relay carrier allow).
nf
ercia
orm
m
atio
om
n in
or c
– Unclip additional relay carrier -1- sideways out of retainer of
thi
e
E-box -2-.
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– Take bracket of E-box -2- out of vehicle.
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Installing: t. Cop py
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Installation is carried out in the reverse order. When installing ob‐ pyri by
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serve the following:
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– Tighten securing bolts or securing nuts to specified torques
⇒ page 448 .
418 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Mount cover -2- on E-box and push safety clip -1- in direction
of -arrow- until cover -2- engages.
Note
Then check whether the cover -2- of the E-box is engaged cor‐
rectly.
AG. Volkswagen AG d
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un
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ility
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
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te
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pyri by
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4. Electronics boxes 419
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
5 Main fuse box
A main fuse box is installed in vehicles with a battery in the lug‐
gage compartment; which also contains the pyrotechnic battery
isolator.
WARNING
♦ Observe safety measures when working on the battery
isolator ⇒ page 23 .
Note
Additional information:
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
tions
5.1 Removing and installing main fuse hold‐
er
The main fuse box is located in the luggage compartment above
the battery behind the left wheel housing.
Removing:
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
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pe
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– Remove pyrotechnical battery isolator ⇒ page 22 .
h re
hole
– Remove securing nuts -3-, -4- and -5- and remove wiring from
spec
connector threads.
es, in part or in w
t to the co
– Pull connector -1- out of retainer in main fuse box.
rrectness of i
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a
com
tion in
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te o
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pyri by
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Prote
420
AG.
Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Pull locking tab -1- outwards in direction of arrow and discon‐
nect connector -2-.
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– Unscrew both securing bolts -arrows- and remove main fuse
ility
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box -1- from vehicle.
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is n
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Installing:
ole,
spec
urposes, in part or in wh
Installation is carried out in the reverse order. When installing ob‐
t to the co
serve the following:
– Tighten all threaded connections to specified torque
⇒ page 21 .
rrectness o
cial p
f inform
mer
atio
om
n
c
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or
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sd
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Cop py
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Prote AG.
5. Main fuse box 421
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
6 Control units
6.1 Onboard supply control unit - J519-
Note
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The onboard supply control unit - J519- and relay by carrier on
o
♦ d
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ara
onboard supply control unit - J519- is one component
orise
and nte
eo
cannot be renewed individually. aut
h
ra
ss c
♦ The procedure must always be carried out for reading the co‐
ce
e
nl
pt
des stored in the “onboard supply control unit” if the onboard
du
an
itte
supply control unit - J519- or the relay carrier are to be re‐
y li
erm
ab
newed ⇒ page 423 .
ility
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♦ Additional information:
, is n
h re
hole
spec
⇒ Self-study programme No. 339 ; The Passat 2006
es, in part or in w
t to the co
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
System
rrectness of i
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
tions
l purpos
⇒ Operating manual
nf
ercia
General description:
orm
m
The onboard supply control unit - J519- is responsible for the fol‐
atio
m
lowing in the vehicle:
o
n in
or c
thi
e
♦ Electrical load management
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♦ Exterior light control
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t.
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♦ Turn signal control
Co
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♦ Rear window wiper
ht
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♦ Heated rear window
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♦ Interior light control
♦ Ambient lighting
♦ Terminal control
♦ Dimmers, instrument lighting
♦ Fuel pump presupply
♦ Alternator stand-by
♦ Horn
The following functions can be adapted:
♦ Adaption of main beam for driving light assist ⇒ page 425
♦ Adaption of delay for driving light assist ⇒ page 425
♦ Adapting footwell light dimmer value ⇒ page 426
♦ Adjustment of coming home time ⇒ page 426
♦ Adjustment of leaving home time ⇒ page 426
♦ Adjustment of “active time” (headlight cleaning time) of head‐
light washer system ⇒ page 427
♦ Adapting heater “switch-off time” for rear window and exterior
mirrors ⇒ page 427
422 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
It depends on the fitted optional equipment whether or not the
above-mentioned adaptations can be carried out.
Fault detection and fault display:
AG. Volkswagen AG d
agen
The onboard supply control unit - J519- is equipped with self-di‐
olks
w oes
not
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agnosis, which makes fault finding easier. ed
b ara
nte
is
or eo
For fault finding, use the systems described in chapter
au “Vehicle
th ra
diagnosis, testing and information system” in “Guided Fault Find‐
ss c
ce
le
ing” mode ⇒ page 409 .
un
pt
an
d
itte
6.1.1 Removing and installing onboard supply
y li
erm
ab
ility
control unit - J519- ot p
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ole,
spec
Note
urposes, in part or in wh
t to the co
♦ The onboard supply control unit - J519- and relay carrier on
onboard supply control unit - J519- is one component and
rrectne
cannot be renewed individually.
♦ The procedure must always be carried out for reading the co‐
s
des stored in the “onboard supply control unit” if the onboard
s o
cial p
supply control unit - J519- or the relay carrier are to be re‐
f in
newed ⇒ page 423 .
form
mer
atio
m
Removing:
o
n
c
i
or
n thi
e
– Removing onboard supply control unit - J519- or relay carrier
t
sd
va
on onboard supply control unit - J519- ⇒ page 414 .
i
o
pr
cum
r
fo
Installing:
en
ng
t.
yi Co
op py
– Installing onboard supply control unit - J519- or relay carrier t. C rig
gh ht
on onboard supply control unit - J519- ⇒ page 414 . pyri by
Vo
co lksw
by
cted agen
6.1.2 Coding onboard supply control unit -
Prote AG.
J519-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Onboard supply control unit
♦ Functions
♦ Coding control unit
6. Control units 423
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
6.1.3 Onboard supply control unit - J519- final
control diagnosis
Note
Whether the components named below can be checked depends
on the fitted equipment options.
The following components and/or functions can be checked by
the final control diagnosis for the onboard control unit:
♦ Left sidelight bulb - M1- , Right sidelight bulb - M3- , Left tail
light bulb - M4- and Right tail light bulb - M2-
♦ Left headlight dipped beam bulb - M29- and right headlight
dipped beam bulb - M31- wage
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♦ Left headlight main beam bulb - M30-ed and right headlight main
by ara
beam bulb - M32- thoris nte
eo
au ra
♦ Left dip beam screen motor s-s V294- and right dip beam screen c
ce
motor - V295-
e
nl
pt
du
an
itte
♦ Left fog light bulb - L22- and right fog light bulb - L23-
y li
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ab
ility
♦ Right reversing light bulb - M17-
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♦ Left brake light bulb - M9- or right brake light bulb - M10- and
h re
hole
high-level brake light bulb - M25-
spec
es, in part or in w
♦ Left rear fog light bulb - L46-
t to the co
♦ Number plate light - X-
rrectness of i
♦ Front left turn signal bulb - M5- , driver side exterior mirror turn
signal bulb - L131- and rear left turn signal bulb - M6-
l purpos
♦ Front right turn signal bulb - M7- , front passenger side exterior
mirror turn signal bulb - L132- and rear right turn signal bulb -
nform
ercia
M8-
m
at
♦ Left footwell light - W9- and right footwell light - W10-
om
ion
c
in t
r
♦ Dimmed interior light
o
his
ate
do
riv
♦ Instrument lighting of all keys and switches and the dash panel
p
cum
or
insert
f
en
ng
t.
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♦ Terminal 30 voltage supply relay - J317- t. Cop py
rig
gh ht
♦ LED heated rear window / heated rear window yri
p by
co Vo
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cted
♦ LED heated exterior mirrors / heated exterior mirrors
agen
Prote AG.
♦ Release of sliding/tilting sunroof
♦ Release of seat heating
♦ Fuel pump relay - J17-
♦ Headlight washer system relay - J39- and headlight washer
system pump - V11-
♦ Windscreen wipers
♦ Wiper module change direction point
♦ Windscreen and rear window washer pump - V59- , front
♦ Windscreen and rear window washer pump - V59- , rear
♦ Dual tone horn relay - J4- , treble horn - H2- and bass horn -
H7-
– Connect vehicle diagnosis tester ⇒ page 409 .
424 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Onboard supply control unit
♦ Functions
♦ Onboard supply control unit final control diagnosis
6.1.4 Adapting main beam for driving light as‐
sist
Note AG. Volkswagen AG d
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♦ When the driving ed blight assist (DLA) or the automatic headlight
gu
ara
control (AHC) hor is
is
switched on the driving lights are automati‐
nte
eo
aut
cally switched on or off by the twilight sensor and/or the rain
ra
s c
sensor. s
ce
le
un
♦ Additional information: pt
an
d
itte
y li
erm
ab
ility
⇒ Operating manual
ot p
wit
is n
This driving lights can be switched on or off by the driving light
h re
ole,
assist system.
spec
urposes, in part or in wh
– Connect vehicle diagnosis tester ⇒ page 409 .
t to the co
– Select “Guided fault finding” mode in vehicle diagnosis tester .
rrectne
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
ss
♦ Body
o
cial p
f in
♦ Electrical system
form
mer
♦ 01 - On Board Diagnostic capable systems
atio
om
n
c
♦ Onboard supply control unit
or
n thi
te
sd
a
♦ Functions
iv
o
pr
cum
r
fo
♦ Adapting main beam for driving light assist
en
ng
t.
yi Co
op
6.1.5 Adapting delay for driving light assist
C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
♦ When the driving light assist (DLA) or the automatic headlight
control (AHC) is switched on the driving lights are automati‐
cally switched on or off by the twilight sensor and/or the rain
sensor.
♦ Additional information:
⇒ Operating manual
The delay for switching the driving light assist on or off can be set
to between 0 and 255 seconds.
– Connect vehicle diagnosis tester ⇒ page 409 .
6. Control units 425
AG. Volkswagen AG d
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ara
Passat ris 2006 ➤ , Passat Variant 2006 ➤
ed
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Electrical
aut
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system - Edition 10.2013 ra
ss c
ce
e
– Select “Guided fault finding” mode in vehicle diagnosis tester .
nl
pt
du
an
itte
y li
– Using “GoTo” button, select “Functions/component” and the
erm
ab
following menu options in succession:
ility
ot p
wit
, is n
♦ Body
h re
hole
♦ Electrical system
spec
es, in part or in w
t to the co
♦ 01 - On Board Diagnostic capable systems
♦ Onboard supply control unit
rrectness of i
♦ Functions
l purpos
♦ Adapting main beam for driving light assist
6.1.6 Adapting footwell light dimmer value
nform
ercia
The footwell lighting dimmer can be adjusted at various levels.
m
at
om
ion
– Connect vehicle diagnosis tester ⇒ page 409 .
c
in t
or
his
te
– Select “Guided fault finding” mode in vehicle diagnosis tester .
a
do
priv
cum
or
– Using “GoTo” button, select “Functions/component” and the
f
en
ng
following menu options in succession:
t.
yi Co
Cop py
. rig
♦ Body
ht ht
rig by
copy Vo
lksw
♦ Electrical system
by
cted agen
Prote AG.
♦ 01 - On Board Diagnostic capable systems
♦ Onboard supply control unit
♦ Functions
♦ Adapting footwell light dimmer value
6.1.7 Adapting coming home time
Coming home: duration of lighting time on leaving the vehicle.
The lighting time of the coming home function can be adjusted
between 0 and 120 seconds.
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Onboard supply control unit
♦ Functions
♦ Adapting coming home time
6.1.8 Adapting leaving home time
Leaving home: duration of lighting time on opening the vehicle.
The lighting time of the leaving home function can be adjusted
between 0 and 120 seconds.
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
426 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Onboard supply control unit
♦ Functions
♦ Adapting leaving home time
6.1.9 Adapting headlight washer system
The “active time” (headlight cleaning time) of the headlight washer
system can be adjusted between 0 and 12.75 seconds.
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
. Volkswagen AG
does gen AG
– Using “GoTo” button,
Vol
ksselect
wa “Functions/component”
not and the
following menuedoptions
by in succession: gu
ara
ris nte
♦ Body ho eo
aut ra
ss c
♦ Electrical system
ce
e
nl
pt
du
an
♦ 01 - On Board Diagnostic capable systems
itte
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erm
ab
♦ Onboard supply control unit
ility
ot p
wit
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♦ Functions
h re
hole
♦ Adapting headlight washer system spec
es, in part or in w
t to the co
6.1.10 Adapting heater switch-off time for rear
window and exterior mirrors
rrectness of i
The heating time of the heated exterior mirrors can be adjusted
l purpos
from between 1 and 255 minutes.
nf
ercia
Note
orm
m
atio
m
The adaption can only be carried out on vehicle with base level
o
n in
c
of equipment.
or
thi
te
sd
iva
o
r
rp
cu
– Connect vehicle diagnosis tester ⇒ page 409 .
o
m
f
en
ng
t.
yi
– Select “Guided fault finding” mode in vehicle diagnosis tester .
Co
Cop py
t. rig
– Using “GoTo” button, select “Functions/component” and the
gh ht
pyri by
following menu options in succession:
o Vo
by c lksw
cted agen
Prote AG.
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Onboard supply control unit
♦ Functions
♦ Adapting heater switch-off time for exterior mirrors
6.2 Data bus diagnostic interface - J533-
Note
Additional information:
6. Control units 427
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
⇒ Self-study programme No. 339 ; The Passat 2006
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
System
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
tions
⇒ Operating manual
General description:
The data bus diagnostic interface - J533- (Gateway) is designed
as a separate control unit. It is responsible for the following in the
vehicle:
♦ Exchange of data between the CAN data bus systems “drive‐
train CAN data bus”, “convenience CAN data bus” and “info‐
tainment CAN data bus”.
♦ Conversion of diagnostic data from CAN data gbus systems
n AG. Volkswagto
en AG
K-wire and visa versa, so that the data can a eused
be by the does
olksw not
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vehicle diagnosis tester . ed
by gu
ara
ris nte
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Note
ce
le
un
pt
an
d
itte
If the data bus diagnostic interface - J533- is to be replaced, it is
y li
rm
ab
essential that the procedure for replacing the “data bus diagnostic
pe
ility
interface -J533” is carried out, so that the codes stored in the unit
ot
wit
, is n
can be read ⇒ page 428 .
h re
hole
spec
It is possible to check to see if the individual drive busses (pow‐
es, in part or in w
t to the co
ertrain, convenience and infotainment) have changed to the sleep
mode ⇒ page 429 .
Furthermore, it is possible to check the status of the connection
rrectness of i
from the data bus diagnostic interface - J533- to another bus sub‐
scriber.
l purpos
Fault detection and fault display:
nform
ercia
The data bus diagnostic interface - J533- is equipped with self-
m
diagnosis, which is designed to simplify fault finding.
a
com
tion in
For fault finding, use the systems described in chapter “Vehicle
r
te o
thi
diagnosis, testing and information system” in “Guided Fault Find‐
s
iva
do
ing” mode ⇒ page 409 .
r
rp
cum
fo
6.2.1 Renewing data bus diagnostic interface
en
ng
t.
yi Co
op
- J533-
C py
t. rig
gh ht
pyri by
Vo
o
– Connect vehicle diagnosis tester ⇒ page 409 . by c lksw
cted agen
Prote AG.
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Data bus diagnostic interface
♦ Data bus diagnostic interface functions
♦ Renewing data bus diagnostic interface
– Removing and installing data bus diagnostic interface - J533-
⇒ page 429 .
428 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
agen
AG. Volkswagen AG d
oes Electrical system
- Edition 10.2013
olksw not
y V gua
b
6.2.2 Removing and installing data bus diag‐ ed ran
oris tee
th or
nostic interface - J533- ss
au ac
ce
e
nl
Removing:
pt
du
an
itte
y li
erm
ab
ility
ot p
Note
wit
, is n
h re
If the diagnosis interface for data bus - J533- is to be replaced,
hole
spec
the
es, in part or in w
⇒ “6.2.1 Renewing data bus diagnostic interface J533 ”,
t to the co
page 428 procedure must always be carried out for reading the
codes stored in the unit.
rrectness of i
– Switch off ignition and all electrical consumers and disengage
l purpos
ignition key or start button by moving to position 0 (pre-detent).
– Remove cover in footwell on driver side ⇒ General body re‐
nform
ercia
pairs, interior; Rep. gr. 68 ; Compartments, covers and trim;
Removing and installing footwell cover on driver side .
m
at
om
ion
– Release and disconnect connector -1- from data bus diagnos‐
c
in t
or
tic interface - J533- -2-.
his
ate
do
riv
– Press securing pins -3- together -arrows- and push out of
p
cum
or
holes.
f
en
ng
t.
yi Co
op
– Remove data bus diagnostic interface - J533- from vehicle. C py
t. rig
gh ht
yri by
Installing: op Vo
by c lksw
cted agen
Prote
Installation is carried out in reverse order of removal.
AG.
6.2.3 Checking bus activity
Using this test it is possible to check to see if the individual drive
busses (powertrain, convenience and infotainment) have
changed to the sleep mode.
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Data bus diagnostic interface
♦ Data bus diagnostic interface functions
♦ Checking bus activity
6.2.4 Checking bus participants
Using this test it is possible to check the status of the connection
from the data bus diagnostic interface to another bus participant.
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
6. Control units 429
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems
♦ Data bus diagnostic interface
♦ Data bus diagnostic interface functions
♦ Checking bus participants
6.3 Convenience system central control unit
- J393-
Depending on equipment, the following control units are integra‐
ted into the convenience system central control unit - J393- :
♦ Immobiliser control unit - J362- or entry and start authorisation
control unit - J518-
♦ Tyre pressure monitor control unit - J502-
Additional information:
⇒ Self-study programme No. 339 ; The Passat 2006
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
System
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
tions
⇒ Operating manual
General description:
The convenience system central control unit - J393- is, depending
on equipment, responsible for the following in the vehicle:
AG. Volkswagen AG d
agen
♦ Control of the central locking system olksw
oes
not
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♦ Activation of the rear door control unit orise nte
eo
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ut ra
♦ Activation of the rear lid unlocking function ss a c
ce
le
un
♦ Activation of the fuel filler flap unlocking function
pt
an
d
itte
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♦ Activation of the anti-theft alarm (ATA), further information
rm
ab
pe
⇒ page 397
ility
ot
wit
, is n
♦ Activation of the immobiliser, further information ⇒ page 389
h re
hole
spec
♦ Activation of the entry and start authorisation system, further
es, in part or in w
information ⇒ page 319
t to the co
♦ Activation of the tyre pressure monitoring system, further in‐
formation ⇒ Running gear, axles, steering; Rep. gr. 44 .
rrectness of i
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tion in
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430 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
♦ The procedure must always be carried out for reading the co‐
des stored in the “convenience system central control unit” if
the convenience system central control unit - J393- is to be
renewed ⇒ page 434 .
♦ After renewing the convenience system central control unit -
J393- , the convenience system central control unit's other
functions, such as “immobiliser”, “anti-theft alarm”, “entry and
start authorisation”, “tyre pressure monitor” and the central
locking system keys must also be adapted. Vdepending
olkswagen AG
on
equipment. swagen AG does
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gu yV
♦ Start by adapting the immobiliser
ise
db ( ⇒ page 390 ) and continue, ara
nte
in any sequence, with the
th further functions of the convenience
or eo
system central control
ss
a unit - J393- .
u ra
c
ce
e
nl
pt
du
Further functions (convenience system) can be adapted after
an
itte
y li
connecting a vehicle diagnosis tester. Then select the operating
erm
ab
mode “Guided fault finding”, select key “GoTo”, select key “Func‐
ility
ot p
tions/operating mode” and select the menu positions “Body”,
wit
, is n
“General Body Repairs”, “01 - On Board Diagnostic capable sys‐
h re
tems”, “Convenience systems” and “Functions - Convenience
hole
spec
system central control unit”:
es, in part or in w
t to the co
♦ Deactivating “factory mode”.
♦ Adapting “Unlocking of individual doors”
rrectness of i
♦ Adapting “Automatic locking”
l purpos
♦ Adapting “Automatic unlocking on removing ignition key”
♦ Adapting “Feedback for unlocking via access and start au‐
nform
ercia
thorisation”
m
at
om
♦ Adapting “Feedback for unlocking via remote control”
on
c
in t
or
♦ Adapting “Feedback for unlocking via key switch”
his
ate
do
riv
♦ Adapting “Feedback for locking via access and start authori‐
p
cum
or
sation”
f
en
ng
t.
yi Co
op
♦ Adapting “Feedback for locking via remote control”
C py
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♦ Adapting “Feedback for locking via key switch” cop Vo
by lksw
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♦ Adapting “Feedback for anti-theft alarm system armed”
AG.
♦ Adapting “Country setting for intelligent alarm horn”
♦ Adapting “sensitivity of inclination sensor”.
♦ Adapting “Sensitivity of interior monitoring system”
♦ Adapting “battery monitoring system (sounder)”.
♦ Adapting “Convenience operation via remote control”
♦ Adapting “Anti-theft alarm delay on opening driver door”
Fault detection and fault display:
The control unit for convenience system - J393- is equipped with
self-diagnosis, which makes fault finding easier.
For fault finding, use the systems described in chapter “Vehicle
diagnosis, testing and information system” in “Guided Fault Find‐
ing” mode ⇒ page 409 .
6. Control units 431
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
6.3.1 Removing and installing convenience
system central control unit - J393-
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1410-
Note
. Volkswagen AG
gen AG
♦ The procedure must alwayskswbe carried out for reading nothe
t co‐
a oes d
Vol
des stored in the “convenience
db
y system central control unit”
gu
araif
rise
the conveniencethsystem central control unit - J393- is to be ntee o
o
renewed ⇒ page s a 434 .
u ra
c
s
♦ After renewing the convenience system central control unit -
ce
le
un
pt
J393- , the convenience system central control unit's other
an
d
itte
y li
functions, such as “immobiliser”, “anti-theft alarm”, “entry and
rm
ab
start authorisation”, “tyre pressure monitor” and the central
pe
ility
locking system keys must also be adapted depending on
ot
wit
, is n
equipment.
h re
hole
spec
♦ Start by adapting the immobiliser ( ⇒ page 390 ) and continue,
es, in part or in w
in any sequence, with the further functions of the convenience
t to the co
system central control unit - J393- .
rrectness of i
Removing:
– Switch off ignition and all electrical consumers and disengage
l purpos
ignition key or start button by moving to position 0 (pre-detent).
nform
– Remove glove compartment ⇒ General body repairs, interior;
ercia
Rep. gr. 68 ; Compartments, covers and trims; Removing and
m
installing glove compartment .
com
tion in
– Pull locking lug -2- of retainer for convenience system central
r
te o
thi
control unit - J393- in -direction of arrow- and push conven‐
s
iva
do
ience system central control unit - J393- until recesses -1- are
r
rp
cum
fo
positioned over recesses -3-.
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
432 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Note
. Volkswagen AG
gen AG does
The connectors can only be released and Voldisconnected once the
ksw
a
not
recesses -arrows- of the connectorsand
ed bracket are aligned with
by gu
ara
each other precisely. thori nte
eo
au ra
c
ss
– Release connector and pull connector off central convenience
ce
e
nl
pt
system control unit - J393- . du
an
itte
y li
erm
ab
ility
ot p
Note
wit
, is n
h re
hole
♦ The number of connectors depends on the vehicle equipment
spec
level.
es, in part or in w
t to the co
♦ All connectors can only be fitted in one position and do not
therefore have to be marked.
rrectness of i
l purpos
– Remove securing nuts -arrows-.
– Remove bracket with convenience system central control unit
nf
ercia
- J393- -1-.
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
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o
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f
en
ng
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Cop py
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pyri by
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cted agen
Prote AG.
– Pull locking lug -1- in -direction of arrow B- and push conven‐
ience system central control unit - J393- -2- in
-direction of arrow A- out of bracket -3-.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
– Tighten all securing nuts to specified torque ⇒ page 448 .
Note
The connectors can only be pushed on and locked once the re‐
cesses -arrows- of the connector and bracket are aligned with
each other precisely.
6. Control units 433
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
6.3.2 Renewing and/or coding convenience
system central control unit - J393-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Convenience system
. Volkswagen AG
a gen AG does
♦ Functions of convenience system central control
Vol unit
ksw not
gu
y
db ara
♦ Renewing/coding J393 - convenience system
orise
central control nte
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unit aut
h
ra
ss c
ce
le
un
pt
an
d
Note
itte
y li
rm
ab
pe
ility
♦ After renewing the convenience system central control unit -
ot
wit
J393- , the convenience system central control unit's other
, is n
h re
functions, such as “immobiliser”, “anti-theft alarm”, “entry and
hole
spec
start authorisation”, “tyre pressure monitor” and the central
es, in part or in w
locking system keys must also be adapted depending on
t to the co
equipment.
♦ Start by adapting the immobiliser ( ⇒ page 390 ) and continue,
rrectness of i
in any sequence, with the further functions of the convenience
system central control unit - J393- .
l purpos
6.3.3 Convenience system central control unit
nform
ercia
- J393- final control diagnosis
m
a
com
tion in
r
te o
Note
thi
s
iva
do
r
rp
cum
It depends on the fitted equipment options as to whether the sub‐
fo
en
g
sequently mentioned components and /or functions can be
n
t.
yi Co
op
checked. C py
t. rig
gh ht
pyri by
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The following components and functions can be checked by the
lksw
cted agen
final control diagnosis for the convenience system central control
Prote AG.
unit - J393- :
♦ Rear left entry light - W33-
♦ Rear left central locking lock unit - F222- (central locking for
the rear left door will be activated)
♦ Rear right entry light - W34-
♦ Rear right central locking lock unit - F223- (central locking for
the rear right door will be activated)
♦ Activation of fuel tank filler flap (fuel tank filler flap will be
opened)
♦ Activation of rear lid (rear lid will be opened)
♦ Vehicle inclination sender warning lamp - K188- (LED) in de‐
activation switch for vehicle inclination sender - E267-
♦ Interior monitoring off warning lamp - K162- (LED) in deacti‐
vation switch for vehicle inclination sender - E360-
434 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Alarm horn - H12-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession: Volkswa AG. gen AG
agen does
♦ Body olksw not
yV gu
db ara
♦ General body repairs rise nte
tho eo
au ra
♦ 01 - On Board Diagnostic capable
ss systems c
ce
le
un
♦ Convenience system
pt
an
d
itte
y li
♦ Functions of convenience system central control unit
rm
ab
pe
ility
♦ J393 - convenience system central control unit - final control
ot
wit
, is n
diagnosis
h re
hole
spec
6.3.4 Reading alarm sources of anti-theft
es, in part or in w
t to the co
alarm
Once the anti-theft alarm system has been triggered the source
rrectness of i
of the alarm can be read (i.e. vehicle inclination sender - G384-
or).
l purpos
– Connect vehicle diagnosis tester ⇒ page 409 .
nform
ercia
– Select “Guided fault finding” mode in vehicle diagnosis tester .
m
a
– Using “GoTo” button, select “Functions/component” and the
com
tio
following menu options in succession:
n in
r
te o
thi
♦ Body
s
iva
do
r
rp
c
♦ General body repairs
um
fo
en
ng
t.
yi
♦ 01 - On Board Diagnostic capable systems
Co
Cop py
t. rig
gh
♦ Convenience system
ht
pyri by
Vo
co lksw
by
cted
♦ Functions of convenience system central control unit
agen
Prote AG.
♦ Reading J393 alarm sources of anti-theft alarm
6.3.5 Reading alarm sources of alarm horn
Once the anti-theft alarm has been triggered, the alarm source
can be read (i.e. vehicle battery monitor or alarm triggered by
convenience system control unit).
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Convenience system
♦ Functions of convenience system central control unit
♦ J393 - Reading sources of the alarm for alarm horn
6. Control units 435
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
Passat 2006 ➤ , Passat Variant aut 2006 ➤
ho eo
ra
Electrical system - Edition 10.2013
ss c
ce
e
nl
pt
du
an
6.4 Driver door control unit - J386-
itte
y li
erm
ab
ility
ot p
wit
, is n
Note
h re
hole
spec
♦ The driver door control unit - J386- and the driver side window
es, in part or in w
t to the co
regulator motor - V147- are contained in one unit and cannot
be replaced individually.
♦ If the driver door control unit - J386- or the driver side window
rrectness of i
regulator motor - V147- are replaced, then the work procedure
“Coding driver door control unit” must be subsequently per‐
l purpos
formed ⇒ page 436 .
nform
ercia
♦ Additional information:
m
at
om
⇒ Self-study programme No. 339 ; The Passat 2006
ion
c
in t
or
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
his
ate
System
do
priv
cum
or
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
f
en
ng
t.
yi
tions
Co
Cop py
t. rig
⇒ Operating manual
gh ht
pyri by
Vo
co lksw
by
6.4.1 Removing and installing driver door con‐
cted agen
Prote AG.
trol unit - J386-
Removing and installing driver door control unit - J386- ⇒ General
body repairs, exterior; Rep. gr. 64 ; Front door window; Removing
and installing window regulator motor .
Note
If the driver door control unit - J386- or the driver side window
regulator motor - V147- are replaced, then the work procedure
“Coding driver door control unit” must be subsequently performed
⇒ page 436 .
6.4.2 Coding driver door control unit - J386-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Driver door electronics
♦ Functions of driver door control unit
♦ Coding J386 - driver door control unit
436 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
6.4.3 Driver door control unit - J386- final con‐
trol diagnosis
Note
It depends on the fitted equipment options as to whether the sub‐
sequently mentioned components and /or functions can be
checked.
The following components and/or functions can be checked by
the final control diagnosis for the door control unit:
♦ Activation of driver side switch illumination
♦ Activation of driver side central locking (activating)
♦ Activation of driver side mirror functions (mirror heater and
mirror folding functions)
♦ Activation of turn signal in driver side exterior mirror ( driver
side exterior mirror turn signal bulb - L131- ) swa
gen AG
. Volkswagen AG
does
k not
Vol gu
♦ Activation of driver side ambient lighting ( driver side eentry
d b light
y ara
nte
in exterior mirror - W52- ) oris eo
th
au ra
♦ Activation of driver side electric window (lowering)
ss c
ce
e
nl
pt
♦ Activation of driver side electric window (raising)
du
an
itte
y li
erm
– Connect vehicle diagnosis tester ⇒ page 409 .
ab
ility
ot p
– Select “Guided fault finding” mode in vehicle diagnosis tester .
wit
, is n
h re
– Using “GoTo” button, select “Functions/component” and the
hole
spec
following menu options in succession:
es, in part or in w
t to the co
♦ Body
♦ General body repairs
rrectness of i
♦ 01 - On Board Diagnostic capable systems
l purpos
♦ Driver door electronics
♦ Functions of driver door control unit
nf
ercia
orm
♦ J386 - driver door control unit, final control diagnosis
m
atio
om
n in
c
6.5 Front passenger door control unit -
or
thi
te
J387-
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Note Cop py
ht. rig
rig ht
py by
♦ The front passenger door control unit - J387- and the front
co Vo
by lksw
cted agen
passenger side window regulator motor - V148- are contained Prote AG.
in one unit and cannot be replaced individually.
♦ If the front passenger door control unit - J387- or the front
passenger side window regulator motor - V148- are replaced,
then the work procedure “Coding front passenger door control
unit” must be subsequently performed ⇒ page 438 .
♦ Additional information:
⇒ Self-study programme No. 339 ; The Passat 2006
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
System
6. Control units 437
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
tions
⇒ Operating manual
6.5.1 Removing and installing front passenger
door control unit - J387-
Removing and installing front passenger door control unit - J387-
⇒ General body repairs, exterior; Rep. gr. 64 ; Front door window;
Removing and installing window regulator motor .
Note
If the front passenger door control unit - J387- or the front pas‐
senger side window regulator motor - V148- are replaced, then wage
n AG. Volkswagen AG do
es n
the work procedure “Coding front passenger door control unit” yV
olks ot g
ua
must be subsequently performed ⇒ page 438 . ir se
d b ran
t ee
ho
aut or
ac
6.5.2 Coding front passenger door control unit ss
ce
e
nl
pt
- J387-
du
an
itte
y li
erm
ab
– Connect vehicle diagnosis tester ⇒ page 409 .
ility
ot p
wit
– Select “Guided fault finding” mode in vehicle diagnosis tester .
, is n
h re
hole
– Using “GoTo” button, select “Functions/component” and the
spec
following menu options in succession:
es, in part or in w
t to the co
♦ Body
♦ General body repairs
rrectness of i
♦ 01 - On Board Diagnostic capable systems
l purpos
♦ Front passenger door electronics
nf
ercia
♦ Functions of front passenger door control unit
orm
m
♦ Coding J387 - front passenger door control unit
atio
om
n in
c
6.5.3 Front passenger door control unit -
or
thi
te
sd
a
J387- final control diagnosis
iv
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
op
Note
C py
t. rig
gh ht
pyri by
Vo
co
It depends on the fitted equipment options as to whether the sub‐
by lksw
cted agen
Prote
sequently mentioned components and /or functions can be
AG.
checked.
The following components and/or functions can be checked by
the final control diagnosis for the door control unit:
♦ Activation of front passenger side switch illumination
♦ Activation of front passenger side central locking (activating)
♦ Activation of front passenger side mirror functions (mirror
heater and mirror folding functions)
♦ Activation of turn signal in front passenger side exterior mirror
( front passenger side exterior mirror turn signal bulb - L132- )
♦ Activation of front passenger side ambient lighting ( front pas‐
senger side entry light in exterior mirror - W53- )
♦ Activation of front passenger side electric window (lowering)
♦ Activation of front passenger side electric window (raising)
438 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Front passenger door electronics
♦ Functions of front passenger door control unit
♦ J387 - front passenger door control unit, final control diagnosis
6.6 Coding rear left door control unit - J388-
Note
♦ The rear left door control unit - J388- and the rear left window
regulator motor - V26- are contained in one unit and cannot
be replaced individually.
♦ If the rear left door control unit - J388- or the rear left window
regulator motor - V26- are replaced, then the work procedure
“Coding rear left door control unit” must be subsequently per‐
formed ⇒ page 439 .
♦ Additional information:
⇒ Self-study programme No. 339 ; The Passat 2006
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
System agen
AG. Volkswagen AG d
o w es n
olks ot g
⇒ Current flow diagrams, Electrical fault finding
db
y V and Fitting loca‐ ua
ran
tions rise tee
ho t or
au ac
⇒ Operating manual ss
ce
e
nl
pt
6.6.1 Removing and installing rear left door
du
an
itte
y li
control unit - J388-
erm
ab
ility
ot p
Removing and installing rear left door control unit - J388- ⇒ Gen‐
wit
, is n
h re
eral body repairs, exterior; Rep. gr. 64 ; Rear door window;
hole
Removing and installing window regulator motor .
spec
es, in part or in w
t to the co
Note
rrectness of i
If the rear left door control unit - J388- or the rear left window
regulator motor - V26- are replaced, then the work procedure
l purpos
“Coding rear left door control unit” must be subsequently per‐
formed ⇒ page 439 .
nform
ercia
6.6.2 Coding rear left door control unit - J388-
m
at
om
ion
c
in t
r
– Connect vehicle diagnosis tester ⇒ page 409 .
o
his
ate
do
riv
– Select “Guided fault finding” mode in vehicle diagnosis tester .
p
cum
for
– Using “GoTo” button, select “Functions/component” and the
en
ng
t.
yi Co
following menu options in succession: t. Cop py
rig
gh ht
♦ Body pyri by
Vo
o
by c lksw
cted
♦ General body repairs
agen
Prote AG.
6. Control units 439
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ 01 - On Board Diagnostic capable systems
♦ Rear left door electronics
♦ Function of rear left door control unit
♦ Coding J388 - rear left door control unit
6.6.3 Rear left door control unit - J388- final
control diagnosis
Note
It depends on the fitted equipment options as to whetherenthe
AG.sub‐
Volkswagen AG
sequently mentioned components and /or functions ol can
ksw
ag be does
not
checked. ed
by V gu
ara
ris nte
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ut
The following components and/or be checked by functions
ss
a can ra
c
the final control diagnosis for the door control unit:
ce
le
un
pt
an
d
♦ Activation of rear left door switch illumination.
itte
y li
rm
ab
♦ Activation of rear left electric window (lowering)
pe
ility
ot
wit
, is n
♦ Activation of rear left electric window (raising)
h re
hole
– Connect vehicle diagnosis tester ⇒ page 409 .
spec
es, in part or in w
t to the co
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
rrectness of i
♦ Body
l purpos
♦ General body repairs
nform
ercia
♦ 01 - On Board Diagnostic capable systems
m
a
♦ Rear left door electronics
com
tion in
r
♦ Function of rear left door control unit
te o
thi
s
iva
do
♦ J388 - rear left door control unit, final control diagnosis
r
rp
cum
fo
en
6.7 Coding rear right door control unit -
ng
t.
yi Co
op
J389-
C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
♦ The rear right door control unit - J389- and the rear right win‐
dow regulator motor - V27- are contained in one unit and
cannot be replaced individually.
♦ If the rear right door control unit - J389- or the rear right window
regulator motor - V27- are replaced, then the work procedure
“Coding rear right door control unit” must be subsequently
performed ⇒ page 441 .
♦ Additional information:
⇒ Self-study programme No. 339 ; The Passat 2006
⇒ Self-study programme No. 340 ; The Passat 2006 - Electrical
System
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐
tions
⇒ Operating manual
440 Rep. gr.97 - Wiring
n AG. Volkswagen AG do
lkswage es n
d byV
o
Passat 2006 ➤ , Passatot g
Variant
ua 2006 ➤
ran
o
ir se Electrical system - Edition
tee 10.2013
th or
au ac
ss
6.7.1 Removing and installing rear right door
ce
le
un
pt
control unit - J389-
an
d
itte
y li
erm
ab
Removing and installing rear right door control unit - J389- ⇒
ility
ot p
General body repairs, exterior; Rep. gr. 64 ; Rear door window;
wit
is n
Removing and installing window regulator motor .
h re
ole,
spec
urposes, in part or in wh
t to the co
Note
If the rear right door control unit - J389- or the rear right window
rrectne
regulator motor - V27- are replaced, then the work procedure
“Coding rear right door control unit” must be subsequently per‐
formed ⇒ page 441 .
ss o
cial p
f inform
6.7.2 Coding rear right door control unit -
mer
atio
J389-
om
n
c
i
or
n
– Connect vehicle diagnosis tester ⇒ page 409 .
thi
te
sd
iva
o
– Select “Guided fault finding” mode in vehicle diagnosis tester .
pr
cum
r
fo
en
ng
– Using “GoTo” button, select “Functions/component” and the
t.
yi Co
op
following menu options in succession: C py
t. rig
gh ht
yri
♦ Body
p by
co Vo
by lksw
cted agen
♦ General body repairs
Prote AG.
♦ 01 - On Board Diagnostic capable systems
♦ Rear right door electronics
♦ Functions of rear right door control unit
♦ Coding J389 - rear right door control unit
6.7.3 Rear right door control unit - J389- final
control diagnosis
Note
It depends on the fitted equipment options as to whether the sub‐
sequently mentioned components and /or functions can be
checked.
The following components and/or functions can be checked by
the final control diagnosis for the door control unit:
♦ Activation of rear right door switch illumination.
♦ Activation of rear right electric window (lowering)
♦ Activation of rear right electric window (raising)
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ General body repairs
♦ 01 - On Board Diagnostic capable systems
♦ Rear right door electronics
6. Control units 441
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Functions of rear right door control unit
♦ J389 - rear right door control unit, final control diagnosis
6.8 Trailer detector control unit - J345-
The trailer detector control unit - J345- -arrow- is located behind
the side trim at the rear left of the luggage compartment.
Note
Additional information:
n AG. Volkswagen AG do
⇒ Current flow diagrams, Electrical fault finding and Fitting loca‐olkswage es n
ot g
tions db
yV ua
ran
e
ris tee
⇒ Operating manual tho or
au ac
ss
General description:
ce
e
nl
pt
du
an
itte
y li
erm
ab
Note
ility
ot p
wit
, is n
♦ The Passat is only fitted at present with Westfalia control units.
h re
hole
spec
♦ Use is to be made for checking the control unit of the socket
es, in part or in w
tester - V.A.G 1537/A-
t to the co
⇒ “6.8.3 Trailer detector control unit J345 final control diag‐
nosis”, page 444 .
rrectness of i
The trailer detector control unit - J345- detects from a power draw
l purpos
of minimum 5 W13) the “trailer operation” and transmits this infor‐
mation to various control units via the CAN data bus.
nform
ercia
The trailer detector control unit - J345- is supplied with information
(light control) from the onboard supply control unit - J519- and
m
at
convenience system central control unit - J393- via the CAN.
om
ion
c
in t
r
13) “Trailer operation” can only be detected if at least turn signal indicators or side
o
his
e
marker lights are switched on.
at
do
priv
c
Fault detection and fault display:
um
for
en
ng
t.
yi
The trailer detector control unit - J345- features self-diagnosis to
Co
op py
facilitate fault finding.
. C rig
ht ht
rig by
py
For fault finding, use the systems described in chapter “Vehicle
co Vo
by lksw
cted
diagnosis, testing and information system” in “Guided Fault Find‐
agen
Prote AG.
ing” mode ⇒ page 409 .
6.8.1 Removing and installing trailer detector
control unit - J345-
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1783-
442 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Removing:
– Switch off ignition and all electrical consumers and disengage
ignition key or start button by moving to position 0 (pre-detent).
– Remove left side wall trim in luggage compartment ⇒ General
body repairs, interior; Rep. gr. 70 ; Load and luggage com‐
partment trim; Removing and installing luggage compartment
side trim .
– Release connectors -2- and disconnect them from trailer de‐
tector control unit - J345- .
Note
The number of connectors at the trailer detector control unit -
J345- may differ from the illustration, depending on vehicle equip‐
ment.
– Remove securing bolts -1- and take trailer detector control unit
- J345- with bracket out of vehicle.
– Remove securing bolts -arrows- and detach trailer detector
control unit - J345- from bracket.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
Note
Following installation, a new trailer detector control unit - J345-
must be encoded ⇒ page 443 .
AG. Volkswagen AG d
6.8.2 Coding trailer detector Volkscontrol unit -
wage
n oes
not
J345- by gu
ara
ed nte
ris
tho eo
– Connect vehicle diagnosisss atester
u
⇒ page 409 . ra
c
ce
e
– Select “Guided fault finding” mode in vehicle diagnosis tester .
nl
pt
du
an
itte
y li
– Using “GoTo” button, select “Functions/component” and the
erm
ab
following menu options in succession:
ility
ot p
wit
, is n
♦ Body
h re
hole
♦ General body repairs
spec
es, in part or in w
♦ 01 - On Board Diagnostic capable systems
t to the co
♦ Trailer detector
rrectness of i
♦ Functions
l purpos
♦ Coding trailer detector control unit
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
443
cted agen
Prote AG.
6. Control units
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
6.8.3 Trailer detector control unit - J345- final
control diagnosis
Note
♦ The trailer detector control unit - J345- only detects “Trailer
operation” as of a power decrease of at least 5 W13).
♦ Use is to be made for checking of the socket tester - V.A.G
1537/A- .
AG. Volkswagen AG d
agen oes
Special tools and workshop equipment yrequired
Vol
ksw not
gu
db
e
ara
♦ Socket tester - V.A.G 1537/A-ho 14)
ris nte
eo
t
au ra
c
ss
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectne
14) The socket tester - V.A.G 1537/A- will become too warm after some minutes
of use and will switch itself off. The socket tester - V.A.G 1537/A- will function
ss
again without problem after it has cooled down.
o
cial p
f in
– Connect socket tester - V.A.G 1537/A- .
form
mer
– Connect vehicle diagnosis tester ⇒ page 409 . atio
om
n
c
– Select “Guided fault finding” mode in vehicle diagnosis tester .
or
n thi
te
sd
a
– Using “GoTo” button, select “Functions/component” and the
iv
o
pr
following menu options in succession:
um
r
fo
en
ng
t.
yi
♦ Body
Co
Cop py
t. rig
gh
♦ General body repairs
ht
pyri by
Vo
o
by c lksw
♦ 01 - On Board Diagnostic capable systems
cted agen
Prote AG.
♦ Trailer detector
♦ Functions
♦ Trailer detector control unit - final control diagnosis
6.9 Special vehicle control unit - J608-
General description:
The special vehicle control unit - J608- controls special equipment
and special functions in the following special vehicles:
♦ Taxis
♦ Driving schools
♦ Disabled
♦ Driving schools for the disabled
♦ Special signal vehicle
♦ Special armoured vehicle
444 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
Fault detection and fault display:
The special vehicle control unit - J608- is equipped with self-di‐
agnosis, which is designed to simplify fault finding.
For fault finding, use vehicle diagnosis, testing and information
system in “Guided fault finding” mode.
6.9.1 Removing and installing special vehicle
control unit - J608-
The special vehicle control unit - J608- is located in the floor area
beneath the driver seat:
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1410-
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
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aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
Removing:
spec
urposes, in part or in wh
– Remove driver seat ⇒ General body repairs, interior; Rep. gr. t to the co
72 ; Front seats; Removing and installing front seat .
– Release connector -2- and pull off special-purpose vehicle
rrectne
control unit - J608- -1-.
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
6. Control units 445
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
– Unscrew four securing bolts -1- and remove special vehicle
control unit - J608- -2- upwards from vehicle.
Installing:
Installation is carried out in the reverse order. When installing ob‐
serve the following:
Note
When installing special vehicle control unit - J608- , ensure that
surrounding cables are not crushed!
– First install special vehicle control unit - J608- on its bracket
with four securing bolts.
– Then position and lock the connector.
– Tighten all securing nuts to specified torque ⇒ page 448 .
6.9.2 Coding special vehicle control unit -
J608-
– Connect vehicle diagnosis tester ⇒ page 409 .
– Select “Guided fault finding” mode in vehicle diagnosis tester .
– Using “GoTo” button, select “Functions/component” and the
following menu options in succession:
♦ Body
♦ Electrical system
♦ 01 - On Board Diagnostic capable systems agen
AG. Volkswagen AG d
oes
olksw not
V gu
♦ Special vehicle control unit d by ara
rise nte
o eo
♦ Functions auth
ra
ss c
♦ Coding the multifunction control unit
ce
le
un
pt
an
d
6.9.3 Special vehicle control unit - J608- final
itte
y li
erm
control diagnosis ab
ility
ot p
wit
is n
h re
ole,
spec
Note
urposes, in part or in wh
t to the co
Whether the components or functions mentioned below can be
checked depends on the equipment fitted.
rrectne
The following components and functions can be checked via final
control diagnosis for the special vehicle control unit - J608- :
ss o
cial p
♦ Terminal 15
inform
mer
♦ Speed signal
atio
om
♦ Roof symbol illumination
n
c
i
or
n thi
e
♦ Roof symbol alarm
t
sd
iva
o
pr
♦ Battery isolation relay J7
um
r
fo
en
ng
t.
yi
♦ Front and rear window lifter actuation
Co
Cop py
t. rig
gh
♦ Smoke extractor
ht
pyri by
Vo
co lksw
by
♦ Intercom system
cted agen
Prote AG.
♦ Main radio activation
446 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
♦ Siren
♦ Priority vehicle warning light
Volkswa AG. gen AG
agen do
– Connect vehicle
Vol
ksw diagnosis tester ⇒ page
es n
409
ot g .
by ua
ed ra
– Select
ho
ris“Guided fault finding” mode in vehicle diagnosis
nte
e tester .
t or
au a
– Using
ss “GoTo” button, select “Functions/component” and
c the
following menu options in succession:
ce
e
nl
pt
du
an
itte
♦ Body
y li
erm
ab
♦ Electrical system
ility
ot p
wit
, is n
♦ 01 - On Board Diagnostic capable systems
h re
hole
spec
♦ Special vehicle control unit
es, in part or in w
t to the co
♦ Functions
♦ Special vehicle control unit final control diagnosis
rrectness of i
6.10 Electronic steering column lock (ESL)
l purpos
control unit - J764-
Steering column lock control element - J764- is integrated into
nform
ercia
electronic steering column lock control unit - N360- . Steering col‐
m
at
umn lock control element - N360- cannot be renewed separately.
om
ion
c
in t
or
his
ate
Note
do
priv
cum
for
en
g
♦ Electronic steering column lock control unit - J764- is secured
n
t.
yi Co
to steering column with shear bolts, and may only be renewed
Cop py
t. rig
together with the entire steering column.
opyri
gh by
Vo
ht
c
♦ All information on further procedure can be obtained via vehi‐
by lksw
cted agen
Prote
cle diagnosis tester .
AG.
♦ If the electronic steering column lock control unit - J764- is to
be renewed, the procedure for “adapting the electronic steer‐
ing column lock control unit” must always be carried out be‐
forehand ⇒ page 394 .
6.10.1 Removing and installing electronic
steering column lock control unit - J764-
Removing and installing electronic steering column lock control
unit - J764- ⇒ page 392 .
6.10.2 Adapting electronic steering column
lock control unit - J764-
Adapting electronic steering column lock control unit - J764-
⇒ page 394 .
6.10.3 Checking electronic steering column
lock control unit - J764-
Checking electronic steering column lock control unit - J764-
⇒ page 394 .
6. Control units 447
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
7 Specified torques: wiring AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise nte
7.1 Specified torques: fuse holder or eo
th
au ra
ss c
Threaded connections Specified torques
ce
le
un
pt
an
d
Securing bolts 4 Nm
itte
y li
rm
ab
pe
ility
7.2 Specified torques: E-box on left side of ot
wit
, is n
engine compartment
h re
hole
spec
Threaded connections Specified torques
es, in part or in w
t to the co
Securing nuts -1- M5 (8 mm) 4 Nm
Securing nuts -1- M6 (10 mm) 6 Nm
rrectness of i
Electronics box central 9 Nm
l purpos
bolt
nform
mercia
a
com
tio
7.3 Specified torques: convenience system
n in
r
te o
thi
central control unit - J393-
s
iva
do
r
rp
cum
fo
Threaded connections Specified torques
en
ng
t.
yi Co
Securing nuts 4.5 Nm Cop py
t. rig
gh ht
yri by
7.4 Specified torques: special vehicle con‐
cop Vo
by lksw
cted agen
trol unit - J608-
Prote AG.
Threaded connections Specified torques
Securing bolts 6 Nm
448 Rep. gr.97 - Wiring
Passat 2006 ➤ , Passat Variant 2006 ➤
Electrical system - Edition 10.2013
8 Wiring harness and connector re‐
pairs
All the instructions and information for this manual are found in
the workshop manual “Electrical System, General Information”. A
link to this workshop manual is not possible at present for tech‐
nical reasons. Please select the workshop manual “Electrical
System, General Information” manually in ELSA.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
8. Wiring harness and connector repairs 449
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