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Maintenance Kits

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0% found this document useful (0 votes)
187 views14 pages

Maintenance Kits

Uploaded by

Raiza Gabriela
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DIESEL HOURS COMPRESSOR HOURS

DS412i-R Engine: Cummins QSB4.5 T4F Compressor: CT28 52 & 53 Inlet and Discharge Valve Kit
Intake Air Filter Assembly 38 Crankcase Filter
35 Air Filter 500h 2000h 45 Belts 1000h
MAINTENANCE KITS 36 Safety Cartridge1000h 1000h 42 & 43 Air Filter
500h
46 & 47 Oil Separator Kit
Symbol Descriptions 1000h
41 Oil Filter
500h
Change/Replace

Cooling liquid

Lubricant/oil
39 Urea tank Filter
Fuel 2000h 58 Blow down valve
32 Engine Oil Filter 4000h
L 59-61 Thermostat Kit
33 Fuel Filter 500h
32 Engine Oil Filter
Filling Points 37 Poly V-belts 500h 4000h
2000h
A Fuel Tank Note; 31,34 Items are not shown here Note:45,50-51,63-71 items are not shown here.
B AdBlue/ DEF tank (Tier4) C
C Hydraulic oil filling pump ROCK DRILL KITS
D Cooling system K RD314
E Engine oil
F Transmission oil
G Brake hydraulics
H Axle oil
I Automatic/ Manual greasing
J Windshield washer liquid
K Cable reel gearbox
L Compressor oil

It is always recommended to adjust D


maintenance intervals according to
your operation conditions
The warranty is not valid if other than
GENUINE SANDVIK SPARE PARTS
have been used in the equipment. PERCUSSION HOURS CABIN
9. Coarse filter element
For ordering Maintenance Kits 1000h
contact your local Sandvik
Sales Organization or visit
mining.sandvik.com
Sandvik reserves the right to change the
service parts or this information without
further notice. Please cross-check part
numbers and quantities from the Parts
manual.

Hydraulic Tank Assembly 10. Recirculation, element filter, air


3 Breather filter 500h Pressure filter, Power Pack Lubrication unit, SLU Mud Separator 1000h
4 Return oil filter 6 Filter 500h 8 Breather 1000h 1 Strainer 11. Filter element
5 Seal kit 7 Seal Kit 2 O-ring 250h 1000h
BG01445276 B
Note:
For ordering Maintenance Kits It is always recommended to adjust Follow the Maintenance program in the Maintenance manual.
DS412i-R contact your local Sandvik - Perform 250h maintenance procedures every 250h i.e., 250h, 500h, 750h etc.,
Sales Organization or visit maintenance intervals according to - Perform 500h maintenance procedures every 500h i.e., 500h, 1000h, 1500h etc.,
your operation conditions. - Perform 1000h maintenance procedures every 1000h i.e., 1000h, 2000h, 3000h etc.,
MAINTENANCE KITS mining.sandvik.com - Perform 2000h maintenance procedures every 2000h i.e., 2000h, 4000h, 6000h etc.,
Sandvik reserves the right to change the The warranty is not valid if other than - Perform 4000h maintenance procedures every 4000h i.e., 4000h, 8000h, 12000h etc.,
service parts or this information without Items needed at respective maintenance interval as displayed in the table are already added
further notice. Please cross-check part GENUINE SANDVIK SPARE PARTS as part of standard maintenance kits.
numbers and quantities from the Parts have been used in the equipment. Any items needed at maintenance interval apart from mentioned in table, order to be placed
manual. separately as needed.
Percussion hours Compressor
8 0 9 3 9 4 9 3 9 7 9 3
758 384 384 343 343 586 03 05 15
7 3 3 1 1 9 7 743 7 743 7 743
00 01 01 01 01 00 00 00 00

Reference
BG BG BG BG BG BG BG BG BG
With return oil filter

Reference
Set 1 Cabin Compressor -> CT28
BG00630946 Part Description Qty 500h 1000h 4000h
Part Description Qty 250h 500h 1000h Qty 500h 1000h 1000h 41 Compressor oil filter 1 x x x
1 & 2 Mud separator strainer + O-ring 1 x x x 1 x x 42 Air filter element 1 x x x
3 Breather filter of hydraulic oil receiver 1 x x 1 x x 43 Secondary filter element 1 x x x
4 & 5 Return oil filter + Seal kit 1 x x 1 x x 44 Oil filling plug
6 & 7 Pressure filter+ Seal kit 2 x x 1 x x 45 Compressor belt 2 x x
8 Breather (SLU) 1 x 1 x 46 Compressor oil separator element 1 x x
9 Coarse filter element 1 x 47 O-ring for oil separator 1 x x
10 Recirculation, element filter, air 1 x 48 Screen for oil return
11 Filter Cabin 3 x 49 Fitting with screen for oil return
50 Gasket 3 x x x
Diesel hours 51 Oil return line screen service kit 1 x x

2
3
52 Seal kit of the discharge valve 1 x x

00
00
02

070
07
07

1
53 Seal kit of the inlet valve 1 x x

11
11

01
0
0

Reference
BG
BG
BG
54 Discharge valve
55 Discharge valve nest
Cummins QSB4.5 Tier4i 56 Wing nut
Engine-> 57 O-ring
S. NO ROCK DRILL STD OPTIONAL
Part Description Qty 500h 1000h 2000h 58 Blow-down valve 1 x
1 RD314 X
31 Transmission / Hydrostatic oil filter 1 x x x 59 Oil thermostat 1 x
60 O-ring for thermostat 1 x
32 Engine oil filter 1 x x x
61 Retaining ring for thermostat 1 x
33 Fuel filter 1 x x x
62 Seal kit of the pilot valve
34 Fuel Water separator filter 1 x x x 63 Diaphragm 1 x
35 Intake air cleaner filter 1 x x x 64 Fitting(Elbow) 4 x
36 Safety Cartridge / Secondary Filter 1 x x 65 Plastic tube fireproof 2m x
37 Poly V-belts 1 x 66 Fitting(Double nipple) 2 x
38 Crankcase breather 1 x 67 Fitting 2 x
39 Urea filter 1 x 68 Support bushing 1 x
69 I-Nipple 1 x
70 Orifice bushing 1 x
71 Elbow fitting 1 x
Note: The maintenance kits are valid when no changes have been made to the machine.
In case the machine has been modified, please contact your local Sandvik.
BG01445276 B
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BG 011 343 93 A
1(x) MAINTENANCE KIT PERCUSSION 500h

Ref. Part no. Description EN Standard designation Qty


e
1 551 709 52 Mud separator strainer 1
2 551 709 54 Seal, O-ring for mud separator strainer 1
3 551 990 68 Breather filter of hydraulic oil receiver 1
4 BG 007 154 54 Pressure filter 1
5 BG 009 259 28 Seal kit for pressure filter 1
6 BG 006 309 46 Return oil filter 1
7 552 008 91 Seal kit for return oil filter 1

Sandvik Mining and Construction Oy, Underground Drills, Tampere © 2017


BG 011 343 97 A
1(x) MAINTENANCE KIT PERCUSSION 1000h

Ref. Part no. Description EN Standard designation Qty


e
1 551 709 52 Mud separator strainer 1
2 551 709 54 Seal, O-ring for mud separator strainer 1
3 551 990 68 Breather filter of hydraulic oil receiver 1
4 BG 007 154 54 Pressure filter 1
5 BG 009 259 28 Seal kit for pressure filter 1
6 BG 006 309 46 Return oil filter 1
7 552 008 91 Seal kit for return oil filter 1
8 552 104 23 Breather (SLU) 1

Sandvik Mining and Construction Oy, Underground Drills, Tampere © 2017


BG 009 586 93 A
1(x) MAINTENANCE KIT PERCUSSION 1000h

Ref. Part no. Description EN Standard designation Qty


e
1 BG 003 574 88 Recirculation filter 1
2 BG 003 956 78 Coarse filter 1
3 BG 003 574 83 Filter 3

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BG 007 741 91 A
1(x) MAINTENANCE KIT COMPRESSOR 500h

Ref. Part no. Description EN Standard designation Qty


e
1 BG 003 238 15 Compressor oil filter 1
2 550 717 73 Air filter element 1
3 550 717 91 Secondary filter element 1
4 BG 003 238 17 Oil filling plug 1

Sandvik Mining and Construction Oy, Underground Drills, Tampere © 2017


BG 007 741 92 A
1(x) MAINTENANCE KIT COMPRESSOR 1000h

Ref. Part no. Description EN Standard designation Qty


e
1 BG 003 238 15 Compressor oil filter 1
2 550 717 73 Air filter element 1
3 550 717 91 Secondary filter element 1
4 BG 003 238 17 Oil filling plug 1
5 854 435 29 Compressor belts 2
6 BG 003 238 24 Compressor oil separator element 1
7 BG 003 238 27 O-ring for oil separator 1
8 550 717 59 Screen for oil return 1
9 BG 003 238 29 Fitting with screen for oil return 1
10 815 174 59 Gasket 1
11 033 890 10 Seal kit of inlet valve 1
12 033 892 70 Seal kit of discharge valve 1
13 BG 003 238 75 Wing nut 1
14 BG 003 238 76 O-ring 1
15 BG 003 238 79 Discharge valve 1
16 BG 003 238 83 Discharge valve nest 1

Sandvik Mining and Construction Oy, Underground Drills, Tampere © 2017


BG 007 742 31 A
1(x) MAINTENANCE KIT COMPRESSOR 4000h

Ref. Part no. Description EN Standard designation Qty


e
1 BG 003 238 15 Compressor oil filter 1
2 550 717 73 Air filter element 1
3 550 717 91 Secondary filter element 1
4 BG 003 238 17 Oil filling plug 1
5 854 435 29 Compressor belts 2
6 BG 003 238 24 Compressor oil separator element 1
7 BG 003 238 27 O-ring for oil separator 1
8 550 717 59 Screen for oil return 1
9 BG 003 238 29 Fitting with screen for oil return 1
10 815 174 59 Gasket 1
11 033 890 10 Seal kit of inlet valve 1
12 033 892 70 Seal kit of discharge valve 1
13 BG 003 238 75 Wing nut 1
14 BG 003 238 76 O-ring 1
15 BG 003 238 79 Discharge valve 1
16 BG 003 238 83 Discharge valve nest 1
17 BG 002 715 27 Blow-down valve 1
18 882 893 09 Seal kit of the pilot valve 1
19 550 557 78 Oil thermostat 1
20 BG 003 238 89 O-ring for thermostat 1
21 BG 003 238 94 Retaining ring for thermostat 1
22 807 650 59 Membrane (Regulator) 1
23 BG 002 456 14 Fiiting (elbow) 6
24 BG 003 121 33 Plastic tube fireproof 2m
25 812 882 79 Fitting(Double nipple) 2
26 BG 002 456 15 Fitting 3
27 858 839 89 Fiiting (elbow) 1
28 895 564 79 Support bushing 10
29 551 813 17 Gasket 1
30 856 473 29 I-Nipple 1
31 308 954 08 Orifice bushing 1
32 034 808 68 Elbow fitting with 1 mm hole 1

Sandvik Mining and Construction Oy, Underground Drills, Tampere © 2017


SANDVIK RD314 - Bolting Hexagon Socket
Bearing,Ball, Head Bolts
Endurance and Repair Kits (Before SN N031000) Deep groove Hexagon
Endurance Kit - BG00683856 Pin Head Bolt
Shim
T1
Bearing, Spherical, O-Ring
T3
Cross Tighten Torque in 2 steps Roller
Torque First Step Second step Bushing
T1 40Nm 80Nm
T2
T2 100Nm 200Nm
Bushing, Double
Bearing Lock Washer
T3 60Nm 120Nm
Bushing, Drill Sleeve Sign
T4 200 Nm 400Nm Bearing
Bushing, Valve
Hexagon Shank
Head Double Bushing,
Screw Lock Bearing
Guard Washer Bushing
Double Diaphragm
Lock
Hexagon Washer
Head Cap,
Screw Hexagon, Protecting
Head Bolt
T2 T2
Grease
T4 Cartridge
It is always recommended to adjust Percussion Kit - BG00580165 Body Kit - BG00943589
maintenance intervals according to
your operation conditions
The warranty is not valid if other than Distributor
GENUINE SANDVIK SPARE PARTS
have been used in the equipment. Rock Drill Piston Cylinder
For ordering Maintenance Kits
contact your local Sandvik
Sales Organization or visit
mining.sandvik.com
Sandvik reserves the right to change the
service parts or this information without
further notice. Please cross-check part
numbers and quantities from the Parts
manual.

Front Cylinder Body Rock Drill

BG00972148
Sheet-1 Rev B
Flushing Head Fitting Kit - BG01159603
SANDVIK RD314 - Bolting
Endurance and Repair Kits (Before SN N031000)
D45 Flushing Head Kit - BG00941800 Bushing,
Shank
D45 Flushing Seal Kit - BG00395793 (Included in Flushing Kit)* O-Ring* Plug
U-Seal*
U-Seal*
Hexagon Washer, Lock, Bushing,
Bearing Straight
Head Screw Double Thread
O-Ring* Plug Adapter
Plate
U-Seal* Gasket*
Hexagon O-Ring*
Head Screw
Plug
Plug

O-Ring* Straight
Thread
Elbow
Washer, Lock,
Double

Body Fitting Kit - BG01159604 Rotation Kit - BG00580167


It is always recommended to adjust Plug Hexagon
Head Plug Driver (Bronze)
maintenance intervals according to Screw Straight Plug
your operation conditions Thraed Gear Wheel
The warranty is not valid if other than Adapter
GENUINE SANDVIK SPARE PARTS
have been used in the equipment.
Plug
For ordering Maintenance Kits
contact your local Sandvik
Sales Organization or visit
mining.sandvik.com Rotation
Plug Bushing
Sandvik reserves the right to change the Plug Assembly
service parts or this information without
further notice. Please cross-check part Straight Plug
numbers and quantities from the Parts Thread Orifice Usit-Seal Plug Hexagon
manual. Adapter Adapter Plug Socket
Plug Set Screw

BG00972148
Sheet-2 Rev B

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